Power Supply

Power Supply
Power
Supply
Power Supply
Contents
Overview214
IP20 Single-phase Power Supplies
216
IP20 Three-phase Power Supplies
220
IP67 Intelligent Power Supplies
222
Compact IP20 Power Supplies
226
Industrial automation is becoming more demanding than ever, and
the complexity of tasks is forever increasing. Efficient operation of
equipment and machines demands reliable power sources. Balluff
power supplies: the powerful solution for fault-free operation of
your system.
Take advantage of the special benefits of Balluff power
supplies:
■■Full product line – choose just what you need
■■Short circuit and overload protection in industrial environments
■■High availability of all devices
■■Unlimited, precise power for increased demands
■■Long life for reliable operation
■■Worldwide approvals for use anywhere
Power
Supply
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213
Power Supply
IP67 machine mount power supplies
A Power Supply You Can Trust
Intelligent power supplies with HeartBeat technology give reliable
feedback on the real time and long term status of the supply.
Built with the roughest applications in mind, these power supplies
provide many great advantages:
■■Highly energy efficient (>93% efficiency)
■■Electrically durable (power boost 150% for 4 seconds)
■■Long lasting (minimum service life of 15 years)
■■Vibration and shock resistant
■■IP67 – Outside the cabinet rated
Flange mounting
7/8" industry standard
power connectors
IP67 Fully potted housing
HEARTBEAT™
visual feedback
HEARTBEAT™
Stress level
Reversible in medium term
Stress level indicates the physical and
thermal loads. A change in the load status
delays the "pulse" of the device slightly.
Lifetime
Irreversible in long term
Lifetime indicates the remaining useful
life of the device and is based on the
combination of all loads.
Load level
Reversible in short term
Load level indicates the current load on
the device. The display indicates the load
without delay.
214
Network Auxiliary Power
This fully potted power supply can be installed virtually anywhere in
an industrial manufacturing environment and provide efficient and
reliable power. Easy to see indicators communicate the status of the
power supply for simple preventative maintenance plan. With greater
than 93% efficiency you can improve plant performance and decrease
waste power consumption.
Power Supply
Reliable control power
Parallel/Single mode
When more power is
needed, multiple units can be
connected in parallel mode
(most models)
Ready output
Informs control system that
power supply is operational
(most models)
Adjustable output
Adjust voltage output to
compensate for losses
in wiring and distributed
components
Rugged DIN rail mount
CE, UL/cUL, &
TUV approvals
IP20-rated metal housing
(most models)
Status indication
LED for DC power ON and
DC power LO indication
(most models)
Control and Network Power
These power supplies were designed by Balluff with control products
in mind, so you can be sure they will integrate perfectly with your
control suite.
The PS Series of ultra reliable power supplies come in a wide range
of 24 V DC models with single or 3-phase inputs. With current
ranges from 0.75 A (18 W) to 40 A (960 W), there is a size for most
applications. But if more power is needed, connect multiple power
supplies together (parallel mode) for additive current capacity.
n www.balluff.com
Finger-safe terminals
No additional guarding is
necessary
Seamless Installation
Reliable power has never been this easy to install. It starts with
convenient DIN mounting with Balluff’s heavy-duty, built-in mounting
system. Screw terminals are oriented to allow AC power to enter from
the bottom and DC power to exit from the top. Finger-safe terminals
require no additional guarding.
Power
Supply
215
Power Supply
IP20 standard
Single-phase
12 V, 24 V output
Output values
1.5 A @ 12 V DC
0.75 A @ 24 V DC
18 W
100...240 V AC
BAE0036
BAE0001
50 mV
Yes
> 100 kHz
77% typical / 77% typical
-25 °C to +71 °C
IP 20
Air free convection
Plastic
CE, UL/cUL, TUV, Class 2
Output wattage
Input voltage
12 VDC
24 VDC
Ripple and noise
Short Circuit Protection
Switching frequency
Efficiency (12 V / 24 V)
Ambient temperature
Degree of protection per IEC 60529
Cooling
Housing material
Approvals
-
+
24 VDC / 0.75 A
LO
VOUT
90
ON
BAE0001
BAE PS-XA1W-24-007-001
100-240 VAC
0.5 A 47-63 Hz
N L
23
Siemens S7-300 rail adapter
216
BAM01FH
114
Power Supply
IP20 standard
Single-phase
12 V, 24 V output
2.5 A @ 12 V DC
1.25 A @ 24 V DC
30 W
100...240 V AC
BAE0039
BAE0004
50 mV
Yes
> 100 kHz
84% typical / 86% typical
-25 °C to +71°C
IP 20
Air free convection
Plastic
CE, UL/cUL, TUV, Class 2
- - + + Rdy
5.0 A @ 12 V DC
2.5 A @ 24 V DC
60 W
100...240 V AC
BAE003E
BAE0005
50 mV
Yes
> 100 kHz
86% typical / 89% typical
-25 °C to +71°C
IP 20
Air free convection
Plastic
CE, UL/cUL, TUV, Class 2
- - + + Rdy
24 VDC / 1.25 A
24 VDC / 2.5 A
90
Vout
90
Vout
ON
ON
BAE0004
BAE0005
BAE PS-XA-1W-24-012-002
BAE PS-XA-1W-24-025-002
100-240 VAC
0.8 A 47-63 Hz
100-240 VAC
1.5 A 47-63 Hz
N
L
41
N
114
41
L
114
Power
Supply
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217
Power Supply
IP20 standard
Single-phase
12 V, 24 V, 48 V output
Output values
3.8 A @ 24 V DC (SELV)
Output wattage
Input voltage
12 V
24 V
48 V
Ripple and noise
Short Circuit Protection
Switching frequency
Efficiency (12 V / 24 V / 48 V)
Ambient temperature
Degree of protection per IEC 60529
Cooling
Housing material
Approvals
91.20 W
115/230 V AC (Auto-Select)
BAE003J
50 mV
Yes
> 55 kHz (typically)
- - - / 85% typically / - - –25...+71 °C
IP 20
Air free convection
Metal
CE, UL/cUL, TUV, Class 2, ODVA certified
-
-
+ + Rdy
LO
ON
124
LO
ON
BAE0006
BAE PS-XA-1W-24-050-003
BAE PS-XA-1W-24-038-003
115/230 VAC 2.8/1.4 A 47-63 Hz
115/230 VAC 2.8/1.4 A 47-63 Hz
L
64
+ + Rdy
24 VDC / 5 A
Vout
BAE003J
218
-
Single
Parallel
24 VDC / 5 A
Vout
124
-
Single
Parallel
10 A @12 V DC
5 A @ 24 V DC
2.5 A @ 48 V DC
120 W
115/230 V AC (auto select)
BAE003H
BAE0006
BAE003K
50 mV
Yes
> 80 kHz
84% typically / 86% typically / 87% typically
-25 °C to +71 °C
IP 20
Air free convection
Metal
CE, UL/cUL, TUV
L
N
116
64
N
116
Power Supply
IP20 standard
Single-phase
24 V, 48 V output
10 A @ 24 V DC
5 A @ 48 V DC
20 A @ 24 V DC
10 A @ 48 V DC
240 W
115/230 V AC (auto select)
480 W
115/230 V AC (auto select)
BAE0002
BAE003L
100 mV
Yes
> 80 kHz
- - - / 89% typically / 90% typically
-25 °C to +71 °C
IP 20
Air free convection
Metal
CE, UL/cUL, TUV
BAE0003
BAE003M
100 mV
Yes
> 100 kHz
- - - / 89% typically / 90% typically
-25 °C to +71 °C
IP 20
Air free convection
Metal
CE, UL/cUL, TUV
Single
Parellel
Vout
-
-
+
+
Rdy
24 VDC / 10 A
BAE0002
BAE0003
BAE PS-XA-1W-24-200-005
BAE PS-XA-1W-24-100-004
115/230 VAC 7/3.5A 47-62Hz
115/230 VAC 5.4/2.2 A 47-63 Hz
L
124
124
LO
ON
24 VDC / 20 A
ON
N
N
L
Vout
LO
Rdy + + - -
Parrallel
Single
86
116
175
115
Power
Supply
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219
Power Supply
IP20 standard
Three-phase
24 V output
Output values
Output wattage
Input voltage
Ripple and noise
Short Circuit Protection
Switching frequency
Efficiency
Ambient temperature
Degree of protection per IEC 60529
Cooling
Housing material
Approvals
5 A @ 24 V DC
120 W
3x 340...575 V AC
BAE0007
100 mV
Yes
> 100 kHz
89% typically
-25 °C to +71 °C
IP 20
Air free convection
Metal
CE, UL/cUL, TUV
10 A @ 24 V DC
240 W
3x 340...575 V AC
BAE0008
100 mV
Yes
> 100 kHz
90% typically
-25 °C to +71 °C
IP 20
Air free convection
Metal
CE, UL/cUL, TUV
Vout
BAE0007
LO
ON
124
+ + - -
24 VDC / 5 A
124
Rdy
BAE0008
BAE PS-XA-3Y-24-100-006
BAE PS-XA-3Y-24-050-009
LO
ON
Vout
3PH 400-500 VAC
0.85 A phase 47-63 Hz
3PH 400-500 VAC
0.5 A phase 47-63 Hz
24 VDC / 10 A
+
L1 L2 L3
L1 L2 L3
+
-
Parellel
-
Single
Rdy
75
220
112
89
112
Power Supply
IP20 standard
Three-phase
24 V output
BAE0009
BAE000A
BAE PS-XA-3Y-24-400-008
BAE PS-XA-3Y-24-200-007
3PH 400-500 VAC 2.4 A phase 47-63 Hz
3PH 400-500 VAC
1.4 A phase 47-63 Hz
24 VDC / 40 A
Continuous
Discontinuous
24 VDC / 20 A
Single
Parellel
L1 L2 L3
126
40 A @ 24 V DC
960 W
3x340...575 V AC
BAE003R
80 mV
Yes
> 100 kHz
92% typically
-25 °C to +71 °C
IP 20
Air free convection
Metal
CE, UL/cUL, TUV
124
20 A @ 24 V DC
480 W
3x 340...575 V AC
BAE0009
100 mV
Yes
> 100 kHz
90% typically
-25 °C to +71 °C
IP 20
Air free convection
Metal
CE, UL/cUL, TUV
Vout
Rdy
+
+
-
+
-
-
Vout
LO ON
150
+
LO ON
L1 L2 L3
-
112
276
112
Power
Supply
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221
Power Supply
Intelligent power supplies
Power supplies are key components in
automation but can easily be overlooked or
last on the agenda. When a power supply
fails, the sensors, actuators and the controller
all come to a halt to figure out which part of
the system has failed. It is up to the controller
to figure out which part caused the halt
in production. The power supply is often
replaced long before it is necessary to prevent
the risk of automation component failure,
which ultimately leads to loss of productivity.
The Balluff Difference
Balluff’s HEARTBEAT® function, which
consists of stress level indicator, load level
indicator and life expectancy indicator, lets the
user visually know how the power supply is
doing and when a power supply would need
to be replaced. Ultimately this will allow the full
life of the power supply, years longer than the
standard replacement time.
Stress Level
Load Level
Symbol
Meaning
Symbol
Yellow
Yellow
The load level (Bars) provides information
about the actual load condition on the output.
If the standard load is too much for one
power supply, the bar level will turn yellow.
This will indicate either load needs to be
removed or another power supply is needed.
By taking action to reduce the load, this
ensures no damage to the power supply.
Meaning
Power supply with long service life
Pulse speed increasing: thermal load not
optimum. No immediate risk of overheating.
Slightly accelerated aging. Reduce the load
or improve ventilation!
Service life less than 3 years, replace during
next maintenance cycle
Yellow
Power supply at end of service life, replace
immediately
High pulse speed: poor internal
thermal state, service life at serious risk.
Check the load and improve ventilation!
>100...150% load, typically when a higher
current is required, max. 4 s
Red
Symbol
Green
Green
81...100% load
222
Meaning
Low pulse speed: everything OK, a long
service life can be expected.
0...80% load
Green
Life Expectancy
Red
The stress indicator (Pulse) takes into
account the load as well as the ambient
temperature to determine the stress level.
Temperature is one of the factors that will
reduce the life of a power supply. If the
stress level is up but not the load level, it is
a clear indicator the temperature is too high
and is causing stress on the power supply.
Red
Visually the HEARTBEAT® function informs
users of the life expectancy display (Hour
glass) with a minimum service life of 15
years at 100% load and 40ºC. The red
hourglass indicates it is time to replace the
power supply.
Power Supply
Intelligent power supplies
Machine mount IP67
Machine Mount IP67 Intelligent Power Supplies
Degree of protection per IEC 60529
Output current
Output power
Output voltage
Input voltage
Isolated output (4-pin),DeviceNet Aux, SELV & GND
Isolated output (4-pin), EtherNet IP Aux, SELV
Grounded output (4-pin) EtherNet IP Aux, PELV
Isolated output (5-pin), PROFI & CC-Link Aux, SELV & GND
Efficiency
MTBF
Input
Output
Operating temperature
Storage temperature range
Mounting
Housing material
Service life
Warranty
IP 67
3.8 A
91.2 W
24 V DC (SELV)
100...240 V AC, Single phase
BAE00EN
BAE00FW
BAE00EP
BAE00ER
High efficiency > 93 %
> 800,000 h
3-pin (male)
4-pin (female), 2 circuits
5-pin (female) for DN Network Power
−25...+70 °C
−40...+80 °C
Panel, wall and field mounting
Metal, fully enclosed
Almost 15 years
2 years
6x Ø5.5 27.5 27.5
6x Ø5.5
BAE00ET
BAE00FY
BAE00FL
68
43
43
7/8" - 16UN
150
129
140
90
118
129
139
83.5
7/8" - 16UN
58
IP 67
8A
192 W
24 V DC (SELV)
100...240 V AC, Single phase
56
61
50
67
86
116
Power
Supply
Standard Cable Information
3-wire Female 2 m
Straight
Right Angle
4-wire Male
2m
Straight
Right Angle
5-wire Male
2m
Straight
Right Angle
n www.balluff.com
BCC099E
BCC099L
BCC0917
BCC091E
BCC0ACY
BCC0AE2
223
Power Supply
Compact and Intelligent IP20 Power Supply Units BAE
With IO-Link
10 A
240 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00LJ
High efficiency
Typically > 93%
20 A
480 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00M3
High efficiency
Typically > 94%
IP 20
IP 20
IP 20
IP 20
15
IO-Link adapter
BAE00TF
224
135
35
15
15
79
127
128
125
14
125
5
15
11
15
Load level
Heartbeat
Life expectancy
Load level
■■Reversible in
short term
Stress level
■■Reversible in
medium term
Lifetime
■■Irreversible in
long term
Load level indicates
the current load on the
device. The display
indicates the load
without any delay.
Stress level indicates
the physical and thermal
loads. Changing the
load has an effect on
device wear.
Lifetime shows the
remaining service life of
the device, based on the
total of all loads.
11
All indicators show the
status of the device and are
multi-colored:
green
yellow
red
35
12
127
12
125
14
135
35
127
11
15
79
127
35
115
60
111
14
5
127
38
20
60
14
127
134
127
92
88
134
15
127
5
5
115
111
38
20
15
35
134
127
24
10
35
134
127
92
88
135
24
10
35
Efficiency
Degree of protection
as per IEC 60529
BAE00TR
High efficiency
Typically > 88%
5A
120 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00T4
High efficiency
Typically > 92%
135
2.5 A
80 W
24 V DC (SELV, PELV)
115…230 V AC
35
Output current
Output wattage
Output voltage
Input voltage
11
Power Supply
Compact and Intelligent IP20 Power Supply Units BAE
With IO-Link
In industrial automation, the focus
continues to shift more towards
decentralized installation without control
cabinets. Balluff power supply units with
IP 67 degree of protection are absolutely
ideal for meeting this change. They can
be used in the field directly and under
harsh conditions.
Continuous transmission of process data
■■Output voltage
■■Output current
The power supply emits a message automatically if any of the following events occur:
■■DC alarm
■■Stress level alarm
■■Lifetime alarm
■■Critical temperature
■■Power boost
Special sensors in the device
continuously monitor wear factors such
as temperature, overload, interference
and other basic conditions.
Additional retrieval of service data
■■Charge life
■■Current input voltage
■■Absolute temperature minimum and maximum
■■Power boost counter
Machine Mount IP20 Intelligent Power Supplies
Output current
3.8 A
Output wattage
91.2 W
Output voltage
24 V DC (SELV)
Input voltage
100…240 V AC
Isolated ouput, DeviceNet
BAE00TH
Isolated output, EtherNet
BAE00TP
Grounded output, EtherNet
BAE00TJ
Isolated output, PROFI & CC-Link
BAE00TK
Efficiency
High efficiency, typically > 91%
Degree of protection as per IEC 60529
IP 67
8A
192 W
24 V DC (SELV)
100…240 V AC
BAE00TL
BAE00TN
BAE00TM
High efficiency, typically > 91%
IP 67
117
M12x1
57
5.5 (6x)
43
85
69
43
Power
Supply
7/8" - 16UN
70
n www.balluff.com
7/8" - 16UN
128
7/8" - 16UN
M12x1
56
90
27.5 27.5
129
139
~83
5.5 (6x)
60
49
72.6
116
150
85.4
This compilation
is an excerpt
from the complete
portfolio.
140
In addition to the visualized interface,
the devices provide the option of
transmitting parameters using IO-Link
for the first time. This means the power
supply unit can now be conveniently
monitored from a control station even for
inaccessible applications.
7/8" - 16UN
225
Power Supply
Compact IP20 devices with wide-range input
Power supplies for applications
without a control cabinet
■■Output voltage versions: 5 V DC, 12 V DC, 15 V DC, 24 V DC
■■Power ranges: 20 W, 35 W, 60 W, 100 W, 150 W
■■Secondary voltage regulation +/- 10 %
■■Short-circuit protected
■■UL certified
¶
¶
¶
Enclosed power supplies are ideal for small and medium-size
applications where no control cabinet is used, eliminating an
additional distribution board. Their compact form factor makes
enclosed power supplies ideal for small, self-contained applications
such beverage vending machines, slot machines or machine
modules. They are installed directly in the device enclosure. In
addition to the compact form factor, enclosed power supplies offer
a good price-performance ratio.
226
Power Supply
Compact IP20 devices with wide-range input
Output current
Output wattage
Output voltage
Input voltage
Efficiency
Degree of protection per IEC 60529
0,9 A
21,6 W
24 V DC
100...240 V AC
BAE00LT
87 % typ.
IP20
Also available in other versions with comparable output wattage:
Output voltage 5 V DC
BAE00M4
Output voltage 12 V DC
BAE00M5
Output voltage 15 V DC
BAE00M6
Output current
Output wattage
Output voltage
Input voltage
Efficiency
Degree of protection per IEC 60529
4,5 A
108 W
24 V DC
100...240 V AC
BAE00LY
89 % typ.
IP20
Also available in other versions with comparable output wattage:
Output voltage 5 V DC
BAE00MA
Output voltage 12 V DC
BAE00MC
Output voltage 15 V DC
BAE00ME
n www.balluff.com
1,5 A
36 W
24 V DC
100...240 V AC
BAE00LU
87 % typ.
IP20
2,5 A
60 W
24 V DC
100...240 V AC
BAE00LW
89 % typ.
IP20
BAE00MK
BAE00ML
BAE00MM
BAE00M7
BAE00M8
BAE00M9
6,5 A
156 W
24 V DC
100...240 V AC
BAE00LZ
92 % typ.
IP20
BAE00MF
BAE00MH
BAE00MJ
Power
Supply
227
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