EVA or PUR

EVA or PUR
Perfect Binder BQ-470
BQ-470
EVA or PUR
Perfect Binder BQ-470
The Horizon BQ-470 Fully Automated, 4-Clamp
Perfect Binder features an interchangeable
glue tank for both EVA and PUR adhesives.
Features
◦ Fully
Key Features
automated set-up through the intuitive icon based LCD touchscreen.
Color Touchscreen
Milling Lever
Nipping Height Adjustment
◦ Customer
replaceable glue tank unit for both EVA hotmelt and PUR hotmelt adhesives to meet
varying customer requirements.
◦ Simplified
and accurate changeover to produce professionally finished books.
◦ Equipped
with two large application rollers for strong, high-quality binds and a separate side glue
tank for added flexibility.
◦ Space-saving
design with front operation and front maintenance.
◦ Book-binding
up to 65 mm (2.55”) thickness.
◦ Easily
operated by anyone in the bindery. Maximum cycle speed is 1,350 books per hour (EVA
hotmelt glue).
◦ Ergonomic
sliding windows provide easy, safe access and a clear view of operations.
The 10.4 inch large color touchscreen
maximizes ease of operation.
Trouble-shooting screen helps operator
maintain smooth production.
Three different milling styles can be selected:
Milling Off, Milling for EVA or Milling for PUR.
Suction Cover Feed
A strong, rigid nipping mechanism ensures
high quality binding. The nipping height is
simple and easy to adjust.
Supersonic Double Feed Detect Sensor
Transmission
Sensor
Receiving
Sensor
The advanced rotary suction feed system
insures faster production. A wide range of
cover sheets can be handled without any
marking.
Delivery Conveyor
The automated elevation conveyor can stack
books up to 300 mm (11.8”) high. The jogging
table is attached to the conveyor for efficient
operation.
Sheets
Detects space
The supersonic double feed detect sensor
comes standard. Advanced detection with
supersonic sensor ensures accurate double
feed detection even with a solid black printed
sheet.
Smoke Extractor
Extracts fumes of hotmelt glue for comfortable
working conditions.
Perfect Binder BQ-470
Automated set-ups ensure user-friendly operation
and professional binding.
End-to-end Automated Set-up
◦
Carriage Clamp Width at book feeding section 1
Guide Width at milling section 2
◦ Side Gluing Roller Width at glue tank unit 3
◦ Glue Length (Top-Bottom) at glue tank unit 3
◦ Wiper Opening for Glue Amount (First Application Roller/
Second Application Roller) at glue tank unit 3
◦ Spine Glue Thickness (Second Application Roller Height) at glue tank unit
◦ Nipping Width at nipping section 4
◦ Guide Width (Fore-edge) at cover registration section 5
◦ Cover Tail Edge Positioner at cover registration section 5
◦ Scoring Position (4 lines) at scoring section 6
◦ Guide Width at cover feeding section 7
◦ Guide Width at book delivery section 8
◦
3
1
2
3
4
5
6
8
7
1 Book Feeding Section
2 Milling Section
Automated Point Carriage Clamp Width
A rigid clamping system holds the book block
firmly in position during the milling and nipping
process to produce a quality finished book.
The safety beam ensures risk-free operation.
Automated Point Guide Width
Powerful servo motor driven milling and
notching mechanism mills the spine of a book
block or signature for optimum glue
penetration and adherence. Milling depth can
be adjusted from 0 to 4 mm (0” to 0.157”).
3 Glue Tank Unit
4 Nipping Section
5 Cover Registration Section
6 Scoring Section
7 Cover Feeding Section
8 Book Delivery Section
Automated Point Spine Glue: Glue Length
(Top-Bottom), Wiper Opening for Glue Amount (First Application
Roller/Second Application Roller), Spine Glue Thickness (Second
Application Roller Height), Side Glue: Side Gluing Roller Width
Automated Point
Automated Point Guide Width (Fore-edge),
Cover Tail Edge Positioner
Automated Point
Automated Point
Automated Point
Dual application rollers and side gluing rollers
ensure superior glue application to the spine
for quality binding.
Nipping Width
A strong rigid nipping mechanism guarantees
precise alignment of the cover to the book
block. The nipping operating time and nipping
delay time can be set up through the LCD
touchscreen.
After transport to the nipping section, the
cover is registered precisely with the
fore-edge guide and tail edge positioner.
Scoring Position (4 lines)
The scoring width and position are
automatically set up through the LCD
touchscreen. Scoring is performed on thick
covers for professional binding with sharp,
square spine corners.
Guide Width
The high capacity cover feed station has a
maximum pile height of 150 mm (5.9”) for
continuous binding operation. The cover
feeder can handle a wide range of cover
stocks form 81.4 to 302.4 gsm of normal
paper or 104.7 to 348.9 gsm of coated paper.
Guide Width
The delivery section employs an elevation
conveyor so that the bound books are gently
received and transported to the stacker without damage to the book spine.
Perfect Binder BQ-470
PUR Tank and EVA Tank
One to One Book Production
The BQ-470 incorporates the remarkable PUR binding mechanism and
features an interchangeable glue tank, for both EVA and PUR adhesives.
Variable Production Software V-470S
PUR
EVA
MU-470PUR
MU-470EVA
Polyurethane
reactive adhesive
suitable for coated
stock. Lay-flat
binding can be
performed.
Commonly used for
all kinds of binding.
The melted glue
can be used
repeatedly so
there's no need to
clean up the tank
after operation.
Option
Existing machines are easily upgradeable in the field by adding optional V-470S
variable production software and SI-470 book thickness measuring device.
Option
Book Thickness Measuring Device SI-470A
The SI-470A is used to measure the book block thickness and transfer the
thickness information into BQ-470 Variable.
Cleaning and Replacement of MU-470PUR
Manage your bindery with JDF enabled control system.
Install the special drain for glue run-off. The
PUR tank and drums are Teflon coated so
that the remaining glue can be easily peeled
off after cooling.
Sliding glue tank for easy replacement. Pull
out the tank and remove it with the optional
special lifter.
pXnet System
Option
The Horizon pXnet Bindery Control System is used as a central control
point to schedule work, send job data to each finisher, monitor status
of finishers and collect production statistics from finishers in real-time.
pXnet brings efficiency and value in high-mix/low-volume production
environments where frequent job changeovers are needed.
The pXnet system can also be interfaced with an existing workflow for
automated JDF set-up.
Strong, Environmentally Friendly PUR Solution
Polyurethane Reactive, also called PUR, is a polyurethane adhesive
attracting attention for binding strength and eco-friendliness.
Durable against Temperature
JMF
Control PC
1
Cutt
Printer
lP
s
3
Three-knife
nife Trimmer
6
res
1
ita
APC-61II
61II
Three-side
de Trimmer
Computerized Folder
AFC-746F
AFC-746S/746D
AFC-744A/744S
AFC-566FG
AFC-566A
AFC-564A
AFC-546A
AFC-544A
AF-566T4F
AF-406T6A
3
tio
nM
66
666
gr
88
88
88
333333333333
HT-30/30C
/30C
Fold
d
Job Ticket
Op
era
HT-80
2
BCR
8
Dig
Hydraulicc Cutter
Job Ticket
Satellite PC
4
s
8
88
888
2
Bind
Perfect Binder
SB-09S
SB-07
BQ-470
BQ-270/270C
BQ-270V
Case Binder
HCB-2
Perfect Binding Line
CABS6000
CABS4000S
3
Po
4
stp
Stitch
Saddle-stitching System
5
res
s
Digital Finish
StitchLiner6000
StitchLiner5500
In-line Saddle-stitching System
Bookletmaker
In-line Folder
SPF-200A/FC-200A
1
88
66
66
66
s
111111111111
(*1: Depends on the binding condition.)
res
1
PUR
ep
333333333333
EVA
Pr
JDF
es
PUR adhesive is environmentally friendly,
allowing PUR-bound books to be recycled.
PUR also has a lower melting point (120
degrees celsius) than EVA for operational
energy savings.
S
JDF
Pr
Ecology
MI
JDF
111111111111
PUR hotmelt glue provides the best page spread compared
to traditional EVA hotmelt glue. High binding strength allows
for the application of a small amount of glue, allowing the
pages to lay flat when the book is opened.*1
JDF
PUR hotmelt glue retains durability and
flexibility in both high and low temperatures.
The temperature resistance for PUR hotmelt glue
ranges from –20 to 120 degrees Celsius versus 0
to 60 degrees Celsius for EVA hotmelt glue. This
allows PUR bound books to be handled in almost
any climate or location.
1 1 1 1
8 8 8 8
3 3 3 3
6 6 6 6
As the printing industry diversifies, there is growing demand for
binding with color sheets. EVA hotmelt glue has difficulty binding
coated stock firmly, and does not currently enable acceptable lay-flat
binding. However, PUR hotmelt glue can provide adequate binding
strength and lay-flat quality for both offset and digital prints.*1
StitchLiner6000 Digital
AF-566F Digital
8
Strong and Lay-Flat Binding
88
The application drums and back spinner lift
and latch to provide easy access for cleaning
of the tank.
Document Finisher
ColorWorks Pro Plus
ColorWorks
5
ital
Dig
ish
Fin
4
ch
Stit
d
Bin
ld
Fo
t
Cu
Perfect Binder BQ-470
BQ-470 Major Specifications
Binding Mode
Number of Clamps
Book Block Size
(Top-Bottom x Fore-edge)
Book Thickness
Cover Size
(Top-Bottom x Fore-edge)
Cover Weight Range
Cover Pile Height
Warm up Time
Glue Temperature
Maximum Milling Depth
Cycle Speed
Voltage / Frequency
Rated Current
Power Consumption
Heat Output
Motors
Heaters
Machine Dimensions
Machine Weight
Options
Binding with milling, Binding without milling and Padding
4
Max. 320 x 320 mm (12.59” x 12.59”)
Min. 145 x 105 mm (5.71” x 4.14”)
1 to 65 mm (0.040” to 2.560”)
(The book thickness can be limited depending on the sheet weight,
book size and milling depth.)
Max. 320 x 660 mm (12.59” x 25.98”)
(Up to 350 mm or 13.77” forwards from the clamp face.)
(Up to 310 mm or 12.20” backwards from the clamp face.)
Min. 135 x 225 mm (5.32” x 8.86”)
(Up to 115 mm or 4.53” forwards from the clamp face.)
(Up to 110 mm or 4.34” backwards from the clamp face.)
Normal Paper 81.4 to 302.4 gsm
Coated Paper 104.7 to 348.9 gsm
Max. 150 mm (5.9”)
60 min.
EVA: 150 to 210 degrees Celsius (180 degrees Celsius for HM-220)
Spine Glue Tank
PUR: 110 to 140 degrees Celsius
Side Glue Tank EVA: 150 to 210 degrees Celsius (170 degrees Celsius for HM-403)
4 mm (0.157”)
Max. 1,350 cycles/hr. (EVA)
Max. 1,000 cycles/hr. (PUR)
3-Phase 200 / 220 / 400 V, 50 / 60 Hz
The external transformer is necessary for 220 V / 400 V.
3-Phase 200 V
50 / 60 Hz
10.5 / 12.0 A (Max. 17.9 / 18.2 A)
3-Phase 220 V
50 / 60 Hz
8.1 / 8.7 A (Max. 11.9 / 11.0 A)
3-Phase 400 V
50 / 60 Hz
5.7 / 6.5 A (Max. 7.7 / 7.8 A)
3-Phase 200 V
50 / 60 Hz
3.3 / 4.0 kW
3-Phase 220 V
50 / 60 Hz
2.7 / 3.0 kW
3-Phase 400 V
50 / 60 Hz
3.8 / 4.2 kW
13,030 kJ (3,120 kcal)
3.7 kW x 1, 750 W x 1, 650 W x 1, 400 W x 1, 200 W x 3, 100 W x 1,
40 W x 1, 25 W x 2
Delivery Conveyor: 40 W x 1, 60 W x 1
650 W x 1
EVA: 2.2 kW x 1
PUR: 900 W x 1, 80 W x 1
With delivery conveyor and milling blower duct:
3,620(W) x 2,240(D) x 2,000(H) mm (142.6” x 88.2” x 78.8”)
Without delivery conveyor and milling blower duct:
3,220(W) x 1,090(D) x 2,000(H) mm (126.8” x 43.0” x 78.8”)
Main Body
1,970 kg (4,344 lb)
Delivery Conveyor 99 kg (219 lb)
Transformer
106 kg (234 lb)
▇▇
▇▇
Height = 2,000 (78.8”)
T-470 Weekly Timer
The T-470 weekly timer automatically
switches power on at pre-set times for
quick makeready. Time and day of the
week can be set.
▇▇
PM-470 Premelt Tank (18 litter)
The PM-470 is the premelt tank for
EVA hotmelt glue.
▇▇
▇▇
L-470 Manual Simple Lifter
F-470 Fork for Lifter
The L-470 is a hand lifter for easy and
safe tank replacement.
The F-470 fork is a custom-fit
attachment to the lifter that holds the
glue tank firmly in position for easy and
safe tank replacement.
▇▇
S-470 Stand for Melt Tank Unit
The S-470 stand is designed to
receive and hold the glue tank unit
after replacement.
*The machine design and specifications are subject to change without any notice.
Machine Dimensions
SI-470A Book Thickness Measuring Device
The SI-470A is a book thickness
measuring and input device for further
operation efficiency.
Unit : mm (inch)
▇▇
3,220 (126.8”)
M-470 Glue Melting Heater
400 ”)
.8
(15
The M-470 is a laboratory oven used
to premelt the PUR hotmelt glue.
1,090
(43.0”)
BQ-470
2,240
(88.2”)
Transformer
Height = 480 (18.9”)
1,150
(45.3”)
▇▇
320
(12.6”)
444
(17.5”)
510
(20.1”)
B-470 Teflon Coated Beaker
The B-470 Teflon coated beaker can
be used to premelt the PUR hotmelt
glue to refill the glue tank.
111031/SO/BQ470/11E/TV
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