Edition: November 2012 Table of Contents 1 AS-i Masters/Gateways In General .............................................................................................................................................................. 11 1.1 Gateways 13 Overview ................................................................................................................................................................13 AS-i 3.0 PROFIBUS Gateways in Stainless Steel ................................................................................................. 20 AS-i PROFIBUS Gateway in IP65 ......................................................................................................................... 23 AS-i 3.0 PROFINET-Gateway in Stainless Steel ................................................................................................... 24 AS-i 3.0 Ethernet/IP + Modbus TCP Gateway in Stainless Steel .......................................................................... 26 AS-i 3.0 DeviceNet Gateway in Stainless Steel..................................................................................................... 28 AS-i 3.0 Master/Scanner for Allen-Bradley ControlLogix ....................................................................................... 30 AS-i 3.0 Master/Scanner for Allen-Bradley CompactLogix/MicroLogix 1500......................................................... 31 AS-i 3.0 EtherCAT Gateways in Stainless Steel ....................................................................................................32 AS-i CC-Link Gateway in Stainless Steel .............................................................................................................34 AS-i 3.0 CANopen-Gateways in Stainless Steel.................................................................................................... 36 AS-i 3.0 Modbus Gateway in Stainless Steel......................................................................................................... 38 AS-i 3.0 RS 232 Master in Stainless Steel............................................................................................................. 40 AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor .............................................................................41 AS-i 3.0 PROFINET Gateways with integrated Safety Monitor ............................................................................. 47 AS-i 3.0 Gateways, PROFIsafe über PROFINET oder PROFIBUS ...................................................................... 51 AS-i 3.0 sercos3 Gateway mit integr. Sicherheitsmonitor...................................................................................... 56 AS-i 3.0 EtherNet/IP+Modbus TCP Gateways with integrated Safety Monitor ...................................................... 58 AS-i 3.0 EtherCAT Gateways with integrated Safety Monitor................................................................................ 62 1.2 PC-Boards/PCB Modules 65 Overview ................................................................................................................................................................65 AS-i Master for PC based Automation ................................................................................................................... 66 AS-i 3.0 Master PCI Board ....................................................................................................................................67 AS-i PC2 ................................................................................................................................................................ 68 AS-i/PC104 Master ................................................................................................................................................ 69 AS-i Master M-Module ........................................................................................................................................... 70 AS-i-Master OEM-Modul........................................................................................................................................ 71 2 AS-i Modules/Slaves 2.1 I/O Modules 73 Overview ................................................................................................................................................................73 AS-i Digital Modules in IP20, 22,5 mm ................................................................................................................77 AS-i Digital Modules in Stainless Steel, IP20 ........................................................................................................80 AS-i Digital Modules, IP67, M12 ..........................................................................................................................84 AS-i Analog Modules IP20 ....................................................................................................................................90 AS-i Analog Modules IP65, PG ............................................................................................................................97 AS-i Analog Modules IP65, M12 ......................................................................................................................... 101 AS-i Analog Modules IP67, M12 ...........................................................................................................................107 2.2 Circuit Board Modules 111 Overview ..............................................................................................................................................................111 2.3 Building Automation 119 Overview ..............................................................................................................................................................119 PCB AS-i modules, board based solutions ..........................................................................................................112 AS-i Modules for controlling dampers actuators .................................................................................................. 121 AS-i Module for controlling damper actuators (Switzerland) ................................................................................123 AS-i Module for controlling 230 V blinds .............................................................................................................. 125 AS-i Output Module for building services engineering, 2 analog and 2 digital outputs ........................................ 127 AS-i Modules for building services engineering ................................................................................................... 129 AS-i EnOcean Slaves .......................................................................................................................................... 130 AS-i MP Bus Master............................................................................................................................................. 131 AS-i 4I OEM Module for building services engineering........................................................................................ 132 AS-i 4I/4O OEM-Module for building services engineering ................................................................................. 133 AS-i 4I Module for building services engineering................................................................................................ 135 AS-i Digital Modules in Stainless Steel, IP20 ......................................................................................................137 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 3 Table of Contents AS-i Digital Modules in IP20, 22,5 mm .............................................................................................................. 141 2.4 Specialties/Function modules 145 Overview ............................................................................................................................................................. 145 AS-i Counter Modul: A/B inputs........................................................................................................................... 147 AS-i Counter Module: 1-Channel Input ............................................................................................................... 149 AS-i Counter Module (0 - 15): 1 Channel Input ................................................................................................... 150 AS-i Analog Module: 2 Inputs for Leuze ODSL 30 Distance Sensors................................................................. 151 AS-i 3.0 Universal Module in IP65....................................................................................................................... 152 AS-i/AS-i Coupler in IP20 .................................................................................................................................... 154 AS-i/AS-i Coupler in IP65 .................................................................................................................................... 155 AS-i Code Block .................................................................................................................................................. 156 AS-i 8I/8O Module, AS-i 16I/16O Module............................................................................................................ 157 AS-i OEM Power Supply Module ........................................................................................................................ 159 2.5 Control and signal devices 160 Overview ............................................................................................................................................................. 160 Control and signal devices 2.6 ................................................................................................................................ 161 Drive solutions 165 Overview ............................................................................................................................................................. 165 AS-i Drive Solutions ............................................................................................................................................ 166 Cylindrical AS-i Actuator 1I/3O, additional 24 V .................................................................................................. 167 AS-i Slave for Frequency Inverters ..................................................................................................................... 168 AS-i 3.0 4I/4O Module for MOVI-SWITCH .......................................................................................................... 169 AS-i 3.0 4I/4O Motor Module for each 2 motors e.g. Interroll .............................................................................. 170 AS-i 3.0 4I/4O Module for each two 24V Itoh Denki roller drives ........................................................................ 172 AS-i Module for two motors e.g. Interroll ............................................................................................................. 174 3 Safety Components 3.1 Safety Monitors 177 Overview ............................................................................................................................................................. 177 Safety at Work .................................................................................................................................................... 183 Safety Basic Monitors.......................................................................................................................................... 185 Safety Basic Monitor Starter Kit .......................................................................................................................... 187 AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor ........................................................................... 188 Safety Gateways in Stainless Steel Starter kit ................................................................................................... 194 AS-i 3.0 PROFINET Gateways with integrated Safety Monitor........................................................................... 195 AS-i 3.0 Gateways, PROFIsafe über PROFINET oder PROFIBUS.................................................................... 199 AS-i 3.0 sercos3 Gateway mit integr. Sicherheitsmonitor ................................................................................... 204 AS-i 3.0 EtherNet/IP+Modbus TCP Gateways with integrated Safety Monitor ................................................... 206 AS-i 3.0 EtherCAT Gateways with integrated Safety Monitor ............................................................................. 210 AS-i Safety Monitors in Stainless Steel ............................................................................................................... 213 AS-i Safety Monitor ............................................................................................................................................. 217 3.2 Safety I/O Modules 219 Overview ............................................................................................................................................................. 219 AS-i Safety Input Modules, IP20 ......................................................................................................................... 221 AS-i Safety 4I/2O Module with 8 / 4 safety Inputs and 2 (4) electronical safety outputs in IP20......................... 224 AS-i Safety 4I/2O Module with 8 / 4 safety Inputs and 2 (4) electronical safety outputs in IP20......................... 226 AS-i Safety Relay Output Module with Diagnostic Slave and 1 EDM input......................................................... 228 AS-i Safety Relay Output Module with Diagnostic Slave, 1 EDM- and 2 / 1 Safety Inputs ................................. 232 AS-i Safety Output Module with Diagnostic Slave, 1 EDM input, 3I and 2O ..................................................... 236 AS-i Safety Input Module (M12), IP67................................................................................................................. 240 AS-i Safety OEM Slave ...................................................................................................................................... 243 3.3 Contact expander 247 Overview ............................................................................................................................................................. 247 Safe contact expander ....................................................................................................................................... 248 3.4 Control and signal devices 251 Overview ............................................................................................................................................................. 251 Control and signal devices ................................................................................................................................ 252 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 4 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Table of Contents 3.5 Speed monitors 255 Overview ..............................................................................................................................................................255 Speed Monitor head unit and Speed Monitor sinus/cosine for 2 axis .................................................................. 256 AS-i Speed Monitor.............................................................................................................................................. 257 Connecting cable for Speed Monitor.................................................................................................................... 259 Adapter for Speed Monitor................................................................................................................................... 260 4 Bus Couplers/Master Simulators Overview ..............................................................................................................................................................261 PROFIBUS DP Master Simulator, PROFIBUS UART ......................................................................................... 262 PROFIBUS DP Master Simulator ........................................................................................................................ 262 Serial PROFIBUS DP Master .............................................................................................................................. 263 DeviceNet Master Simulator ................................................................................................................................ 264 CANopen Master Simulator ................................................................................................................................. 265 Interface Converter RS 232C/RS 485.................................................................................................................. 266 USB - RS 232 Interface Converter....................................................................................................................... 267 PROFIBUS Option Board .................................................................................................................................... 268 CAN/PROFIBUS Coupler .................................................................................................................................... 269 CANrho/PROFIBUS Coupler ............................................................................................................................... 269 CAN/InterBus Coupler ......................................................................................................................................... 270 5 Accessories 5.1 Power Supplies 271 Overview ..............................................................................................................................................................271 AS-i Power Supplies ............................................................................................................................................ 272 AS-i Power Supply 1,8 A...................................................................................................................................... 273 AS-i Power Supply 4 A/8 A .................................................................................................................................. 275 AS-i Wide Range Power Supply 8 A.................................................................................................................... 276 24 V to 30 V AS-i Power Supply in Stainless Steel 2 A ....................................................................................... 278 8 A Power Supply for AS-i Master in Stainless Steel ..........................................................................................279 4 A Power Supply with 3 Phases for AS-i Master in Stainless Steel ................................................................... 281 8 A Power Supply with 3 Phases for AS-i Master in Stainless Steel ................................................................... 282 AS-i Power Supply Decoupling Unit for 2 AS-i Networks..................................................................................... 283 AS-i Power Extender............................................................................................................................................ 284 AS-i Module for Power Decoupler ....................................................................................................................... 285 5.2 Circuit Extension 287 Overview ..............................................................................................................................................................287 Circuit Extension .................................................................................................................................................. 288 AS-i Tuner, AS-i Bus Termination........................................................................................................................ 290 AS-i Repeater with bus termination IP20 ............................................................................................................. 292 AS-i Repeater IP20 .............................................................................................................................................. 293 AS-i Repeater IP65 .............................................................................................................................................. 294 AS-i High Power Repeater IP20 .......................................................................................................................... 295 5.3 Diagnostics/Commissioning 297 Overview ..............................................................................................................................................................297 AS-i Analyser Innovation Step 2 .......................................................................................................................... 298 AS-i Address Programming Device ..................................................................................................................... 299 5.4 Cabling/Chip Cards 301 Overview ..............................................................................................................................................................301 AS-i Profile Cable................................................................................................................................................. 303 AS-i Stripping Tools ............................................................................................................................................. 304 Data Transmission Cords .................................................................................................................................... 305 AS-i Passive Distributor ....................................................................................................................................... 307 Programming software ASIMON.......................................................................................................................... 308 Interface cables.................................................................................................................................................... 308 USB connector cable ..........................................................................................................................................308 Chip cards............................................................................................................................................................ 309 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 5 Table of Contents 5.5 Substructure Modules 311 Overview ............................................................................................................................................................. 311 AS-i Substructure Module in IP67 ....................................................................................................................... 312 AS-i Substructure Module ................................................................................................................................... 314 5.6 Development 315 Overview ............................................................................................................................................................. 315 AS-i 3.0 Function and EMC-Tester Master ......................................................................................................... 316 AS-i 3.0 SAP4, SAP5, AASI and ASI4U Programming and Test Tool ................................................................ 317 6 Software Overview ............................................................................................................................................................. 319 Safety software for configuration, diagnosis and programming ........................................................................ 320 „AS-i-Control“ Mini PLC for AS-i ......................................................................................................................... 322 AS-i Control Tools ............................................................................................................................................... 323 Control III, Programming in C (mini-PLC)............................................................................................................ 324 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 6 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Who is Bihl+Wiedemann? The Company Portfolio Bihl+Wiedemann GmbH, founded in 1992 by Jochen Bihl and Bernhard Wiedemann, is a highly specialized, internationally operating engineering company based in Mannheim. It is among the leading providers of safety technology and electronic components for automation technology with AS-Interface. In the Bihl+Wiedemann portfolio, you will find the following for the area of safety technology with AS-i Safety at Work In 1995, Bihl+Wiedemann was the first company to receive a certificate from AS-International for its AS-i master. This master is used as a reference for the certification of AS-i slaves. Other milestones in the history of the Mannheim-based company include the realization of the first AS-i master to comply with specification 3.0, the presentation of the first AS-i master in a stainless steel housing with extended diagnostic functions (2004) and the joining of the AS-Interface safety consortium (2005). Since then, Bihl+Wiedemann has also been among the industry leaders in the area of safety technology with AS-i Safety at Work. In addition to its headquarters in Mannheim, the company has employees in several European countries. Additional sales partners within Germany and abroad ensure that Bihl+Wiedemann is represented around the world. • Stainless steel gateways with integrated safety monitor for almost all common bus systems and Ethernet solutions • PROFIsafe gateways • Safety monitors for all system sizes • Rotation speed monitors • Safe input and output modules in IP20 and IP67 • Safety OEM slaves • Extensive accessories In addition, Bihl+Wiedemann also offers • AS-i masters/gateways/links/scanners for connection to all common controls • AS-i slaves • AS-i analog modules in various housing designs (IP20, IP65, IP67) for current, voltage, weight and temperature • OEM modules in various designs with a variety of interfaces Factors of success • AS-i modules in IP20 with stainless steel housing Bihl+Wiedemann's international success is based on • Counter modules • Motor modules in a variety of sizes in IP67 • Innovative, technologically advanced, high-quality products • Universal modules in IP65 • The know-how and competence of highly educated, experienced specialists • AS-i slaves for building automation • • Very fast response times to inquiries and customer requests AS-i tuner, AS-i repeater (in IP20 and IP65) and bus terminations for cable extensions • The high flexibility of a lean organization • Configuration and diagnostic tools (soft- and hardware) for AS-Interface Range of products and services • Power supplies The range of products and services offered by Bihl+Wiedemann GmbH includes • Accessories Customers • The development and production of safety-related products for automation applications • The development and manufacture of AS-Interface products based on proprietary technologies • Application consulting in the areas of AS-Interface and AS-i Safety at Work • Training in the areas of AS-Interface and AS-i Safety at Work • Certification of AS-i networks • Troubleshooting in AS-i networks • Development of customer-specific automation solutions • Customer-specific developments and production of fieldbus interfaces and components for nearly all common systems When you select products from Bihl+Wiedemann, you're in the company of many renowned users in factory, process and building automation, as well as in the areas of machine construction and transportation (ship, rail, road). The products are used in safe and non-safe applications in machines and systems of all sizes, e.g., conveyor lines, high-bay warehouses, packaging machines and machine tools. Certification in accordance with DIN EN ISO 9001 Quality management has had top priority at Bihl+Wiedemann for many years. The company is certified in accordance with DIN EN ISO 9001. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de Competences AS-Interface Safety technology with AS-i Safety at Work AS-Interface (abbreviation for Actuator/Sensor-Interface) is an internationally accepted standard for fieldbus communication and is the world market leader on the sensor/actuator level, now with more than 16 million installed nodes. Safety-related aspects play an important role in more and more automation solutions – above all where the safety of persons is affected by dangerous movements. Relevant guidelines can be found in the EU Machinery Directive (Directive 2006/42/EC) or in the industrial safety regulations of the respective countries. The simple wiring system consists of four components: the AS-i master, an AS-i power supply, the yellow AS-i cable and the ASi slaves. The sensors and actuators are directly connected to the AS-i cable by means of piercing technology. This is a two-core, unshielded cable via which both the power as well as the function and safety signals are transmitted. This eliminates the need for complex parallel wiring. The AS-i Master organizes the data traffic on the network and establishes the connection between the AS-i circuit and the higher-level control as a gateway. It is treated by the higher-level fieldbus as a slave. Thus, the integration of an AS-i network in an existing fieldbus or Ethernet system is no more complicated than the integration of a standard slave. AS-Interface offers the following advantages to the user: With the Safety at Work-concept from AS-Interface, it is even possible to seamlessly integrate safety-related components – safe sensors and actuators as well as safety monitors - in nearly all common automation systems. The advantage of AS-i Safety at Work compared to conventional safety solutions is that both safe as well as non-safe signals can be transmitted on one and the same line. The previously required double infrastructure is, thus, as unnecessary as the costs that were associated with the complicated individual wiring. The safe AS-i components can be used exactly like any standard slave at any position in the AS-i network and together with standard-AS-i-components without restriction. The safety components are likewise handled by the AS-i master as regular AS-i slaves. Between one another, however, the safe sensors, safe actuators and the safety monitor maintain a special communication connection. • Simple operation: the system can be operated and maintained without any significant training or special service personnel • Free topology: with AS-Interface, lines can be laid according to the mechanical structure of the system (linear, star, tree, or ring structure) AS-i Safety at Work is approved for applications that satisfy safety requirements SIL3 in accordance with IEC (EN) 61 508 or PLe in accordance with EN ISO 13 849-1:2006. • Fast and flexible integration and simple expandability: new bus subscribers can be connected directly to the yellow cable by means of penetration technology without any complicated cable fabrication Engineering development services • Trouble-free integration of new slaves through standardized profiles • High availability and interference resistance • Enormous time savings during planning, installation, expansion and service compared to parallel wiring • Manufacturer-independent compatibility though certified products On top of its large product range, Bihl+Widermann GmbH also offers its clients individual hardware and software solutions in the sector of automation technology – from the initial concept of product development to the full-scale production or, selectively, at each intermediary stage. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 8 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de International Sales Network Head Office Bihl+Wiedemann GmbH Floßwörthstraße 41 D-68199 Mannheim Phone: (+49) 621/339 96-0 Fax: (+49) 621/339 22 39 E-Mail: mail@bihl-wiedemann.de Argentinia AUMECON S.A Acassuso 4768 AR – 1605 Munro – Buenos Aires - ARGENTINIEN Tel.: (+54) 11 / 47 56-31 71 Tel.: (+54) 11 / 47 56-00 79 Tel.: (+54) 11 / 47 56-12 51 Fax: (+54) 11 / 47 62-63 31 E-Mail: ventas@aumecon.com.ar Australia TURCK Australia Pty Ltd. Unit 5, 6-7 Gilda Court Mulgrave, Victoria. 3170 Australia Phone: (+61) 1300 132 566 E-Mail: insidesalesau@turck.com Brazil Next Projetos e Automação Ltda. Rua Afonso Pena, 223 – Jardim Niero CEP: 13290-000 – Louveira/SP Brazil Phone: (+55) 19 / 38 78 - 05 01 E-Mail: vendas@nextpa.com.br Canada TURCK Inc. 3000 Campus Drive Plymouth Minnesota 55441-2656 USA Phone: (+1) 763 / 553 - 73 00 Toll free: (+1) 888 / 544 - 77 69 Fax: (+1) 763 / 553 - 07 08 E-Mail: InsideSales@turck.com China Bihl+Wiedemann Automation (Taicang) Co., Ltd. ڷਘԈԗગןͧ וѓͨ߄ஒҸ՛ No.6 West Beijing Road ןѓ١Ԙч૨ ՚ Taicang, Jiangsu Prov., P.R.China 215400 ଽ Zip: 215400 ऄઢ Tel.: (+86) 512 / 5320 6660 Ѯऱ Fax: (+86) 512 / 5320 6662 ऄଽў E-Mail: china@bihl-wiedemann.cn Shanghai B.I.W Mech Electrical Co., Ltd. Їࢁߑؖؗऄ߄ஒҸ՛ 1F, Building 5, No.188, Xinjun Ring Rd., Caohejing Pujiang Hi-Tech Park, Їࢁ١昪੧Ԛ䈣䁇ࡺڐՇԚࡽ㿄 ॠⴃ܉Ԛ ޏ橣࣪૨ ՚ ՚ࠡ , Shanghai P. R. China 201114 ଽZip:201114 ऄઢ Tel.: (+86) 21 / 50 27 - 72 48 Ѯऱ Fax: (+86) 21 / 50 27 - 72 47 ऄ㌵ଽㅴ E-Mail: sales@biw.net.cn Colombia DAKORA S.A.S Kra. 1A # 11-130 Of. 107 Centro Empresarial Ofi-Chia P.H Chia, Cundinamarca Colombia Phone: (+57) 1 / 861 19 77 Fax: (+57) 31 86 99 77 94 E-Mail: ventas@dakora.com.co Denmark Bihl+Wiedemann Nordic ApS Gydevang 39 - 41 DK - 3450 Allerød Phone: (+45) 70 27 60 20 Fax: (+45) 70 27 60 21 E-Mail: mail@bihl-wiedemann.dk Finland Bihl+Wiedemann Nordic ApS Gydevang 39 - 41 DK - 3450 Allerød Phone: (+45) 70 27 60 20 Fax: (+45) 70 27 60 21 E-Mail: mail@bihl-wiedemann.dk Sarlin Oy Ab Kaivokselantie 3 - 5, 01610 Vantaa P. O. Box 750 FI - 00101 Helsinki Phone: (+358) 10 550 4233 Fax: (+358) 10 550 4201 E-Mail: juha.nieminen@sarlin.com Germany Bihl+Wiedemann GmbH Floßwörthstraße 41 D - 68199 Mannheim Phone: (+49) 621/339 96-0 Fax: (+49) 621/339 22 39 E-Mail: mail@bihl-wiedemann.de B-AT Ingenieurbüro GmbH Waldweg 22 D - 28832 Achim Phone: (+49) 42 02 - 76 57 80 Fax (+49) 42 02 - 76 57 81 E-Mail: jhaack@b-at.de Zip code areas: 20 … 32, 49 France Pascal Devaucoup Bihl+Wiedemann GmbH 8, rue des Allobroges F - 38180 Seyssins – Grenoble Phone: (+33) 4/57 93 16 53 Mobile : (+33) 6/74 95 05 61 Fax: (+33) /4 38 12 08 06 E-Mail: asiexpertfrance@bihl-wiedemann.com Great Britain Functional Safety Engineering Ltd. Duttons Way Shadsworth Business Park Blackburn Lancashire BB1 2QR, UK Phone: (+44) 12 54 / 68 59 50 Fax: (+44) 12 54 / 68 59 51 E-Mail: sales@fseltd.co.uk IMTEX Controls Ltd. T/a Imtex Monitoring & Control Unit 5a, Valley Industries Hadlow Road, Tonbridge Kent, TN11 0AH, UK Phone: (+44) 1732/850 360 Fax: (+44) 1732/852 133 E-Mail: sales@imtex-controls.com LC Automation Ltd. Duttons Way Shadsworth Business Park Blackburn Lancashire BB1 2QR, UK Phone: (+44) 12 54 / 68 59 00 Fax: (+44) 12 54 / 68 59 01 E-Mail: sales@lca.co.uk Scattergood & Johnson Ltd. Lowfields Road Leeds Yorkshire LS12 6ET, UK Phone: (+44) 113 /2 43 02 03 Fax: (+44) 113 /2 42 09 59 E-Mail: automation@scatts.co.uk Sigmapi Systems Ltd. 37-39 George Street Newcastle-Under-Lyme Staffordshire, ST5 1JU, UK Phone: (+44) 17 82 / 74 01 34 Fax: (+44) 17 82 / 61 99 08 E-Mail: pc@sigmapisystems.com Ireland IAZ Industrial Automation Technology Ltd. M13 McConnell Business Hall Wexford Enterprise Centre Rosslare Road IRL - Wexford Phone: (+353) 53 / 918 45 55 Fax: (+353) 53 / 918 45 58 Mobile: (+353) 87 / 812 96 91 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 9 International Sales Network Israel Ariel & Berger Ltd. 93 Herbert Samuel St. IL - Hadera Phone: (+972) 4/6 32 27 81 Fax: (+972) 4/6 32 47 63 E-Mail: aabltd@bezeqint.net Italy Andrea Orsini Bihl+Wiedemann GmbH Mobile : (+39) 347 / 199 66 40 E-Mail: aorsini@bihl-wiedemann.it WWW: www.bihl-wiedemann.it AlHof Via Melegnano 20 I - 20019 Settimo Milanese MI Phone: (+39) 02/28 50 081 Fax: (+39) 02/39 19 51 14 E-Mail: alhof@alhof.com Mexico TURCK Inc. 3000 Campus Drive Plymouth Minnesota 55441-2656 USA Phone: (+1) 763 / 553 - 73 00 Toll free: (+1) 888 / 544 - 77 69 Fax: (+1) 763 / 553 - 07 08 E-Mail: InsideSales@turck.com Netherlands CEMATIC-ELECTRIC B.V. Postbus 777 NL - 7550 AT Hengelo Phone: (+31) 74 / 243 34 22 Fax: (+31) 74 / 291 33 33 E-Mail: sales@cematic-electric.nl New Zealand Vynco Industries (N.Z.) Limited P.O. Box 12249 40 Fairfax Avenue Penrose NZ - Auckland 1061 Phone: (+64) 9 / 525 60 51 Fax: (+64) 9 / 525 57 99 Email: vyncoauck@vynco.co.nz Norway Bihl+Wiedemann Nordic ApS Gydevang 39 - 41 DK - 3450 Allerød Phone: (+45) 70 27 60 20 Fax: (+45) 70 27 60 21 E-Mail: mail@bihl-wiedemann.dk Poland Newtech Engineering Sp. z o.o. ul. Sowiñskiego 3 PL - 44100 Gliwice Phone: (+48) 32 / 237 61 98 Fax: (+48) 32 / 237 61 97 newtech@newtech.com.p South Afrika Innomatic (Pty) Ltd P.O. Box 76435 Wendywood 2144 South Africa Phone: (+27) 11 / 840 08 40 Fax: (+27) 11 / 466 - 02 23 E-Mail: sales@innomatic.co.za Spain Mario Pajuelo Bihl + Wiedemann GmbH Francesc Oller, 61 1-6a 08225 Terrassa, Barcelona Tel.: (+34) 937 / 88 38 50 Mobile: (+34) 645 / 21 64 11 E-Mail: mpajuelo@bihl-wiedemann.es WWW: www.bihl-wiedemann.es ELION S.A. c / Farell 5 E - 08014 Barcelona Phone: (+34) 93 / 2 98 - 20 00 Fax: (+34) 93 / 2 98 - 20 48 E-Mail: elion@elion.es LOGITEK, S.A. c / Francesc Carbonell, 35-37 E - 08034 Barcelona Phone:(+34) 93 / 252 - 38 10 Fax: (+34) 93 / 204 -2 8 85 E-Mail: logiteksa@logiteksa.com Thailand Zigma Act Co., Ltd. - Head Quarter Office 166/26 Soi Charoenporn, Charunsanitwong Rd., Banchanglor, Bangkoknoi T - Bangkok 10700 Phone: (+66) 2 / 915 23 00 Fax: (+66) 2 / 915 23 23 E-Mail: piti@zigmaact.com Turkey Elektro AS Elektrik-Elektronik San. ve Tic. Bankalar Okcumusa Cad. Sishane Sok. Sishane Han No.: 3 / Kat: 3 TR - 80020 Karaköy - Istanbul Phone: (+90) 212 / 252 68 00 - 01 Fax: (+90) 212 / 252 68 - 02 E-Mail: elektroas@elektroas.com USA TURCK Inc. 3000 Campus Drive Plymouth Minnesota 55441-2656 USA Phone: (+1) 763 / 553 - 73 00 Toll free: (+1) 888 / 544 - 77 69 Fax: (+1) 763 / 553 - 07 08 E-Mail: InsideSales@turck.com Sweden Bihl+Wiedemann Nordic ApS Gydevang 39 - 41 DK - 3450 Allerød Phone: (+45) 70 27 60 20 Fax: (+45) 70 27 60 21 E-Mail: mail@bihl-wiedemann.dk Sensor Control Nordic AB Sollentunavägen 49 SV - 19140 Sollentuna Phone: (+46) 8 / 6 68 21 00 Fax: (+46) 8 / 6 69 01 10 E-Mail: info@scn.se TR Electronic Sweden AB Enebybergsvägen 10B SV - 18236 Danderyd Phone: (+46) 8 / 756 72 20 Fax: (+46) 8 / 756 76 80 E-mail: info@trelectronic.se Switzerland Weidmüller Schweiz AG Rundbuckstrasse 2 CH - 08212 Neuhausen am Rheinfall Phone: (+41) 52 / 674 07 07 Fax: (+41) 52 / 674 07 08 E-Mail: info@weidmueller.ch Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 10 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Master In General There's always one that fits.... AS-i Masters are the heart of each AS-i application. They are the link to the superior system and therefore the most complex node of the AS-i. Bihl+Wiedemann - The AS-i Masters - offers a wide range of AS-i Masters to give the user the best solution for each application. If it is necessary to connect AS-i to a special PLC, PC or some other CPU, Bihl+Wiedemann has got the right AS-i Master. If you need up to now there is a range of more than 70 different types of AS-i Masters available with a wide variety of interfaces to the host system: PCI Board with 2 AS-i Masters AS-i Gateways/Links AS-i Gateways act as a Master for the AS-i and as a slave for the higher level fieldbus, e.g. PROFIBUS, InterBus, CAN, Ethernet. From the point of view of the higher level fieldbus the AS-i Gateway acts as a fieldbus slave with modular I/O, which converts the data between the AS-i and the superior fieldbus system. AS-i Gateways offer the best possible solution to connect decentral AS-i networks to a specific PLC via a fieldbus. AS-i Gateways with "AS-i Control" functionality can optional preprocess the AS-i data within the gateway. AS-i Control Beside using the Bihl+Wiedemann AS-i Masters as Gateways can be used as stand-alone-controllers for small AS-i applications. There is no need for an additional PLC. AS-i Masters for PC based automation The technology within PC systems (both hardware and software) has developed greatly with the price reduction in the industry. This is one reason why PC based systems have been used in ever wider applications, including industrial automation. In addition automation solutions have increasing access to PC based systems for graphical representation and control. In particular the connection between PC system and fieldbus offers the possibility for very powerful and inexpensive solutions. The high-quality industrial I/O devices are put to use decentrally while the PC is used as an efficient hard- and software basis for the purposes of control and visualization. The use of AS-i with PC systems is facilitated by the range of interface possibilities such as PCs in combination with soft PLCs, own application software. Especially in that field Bihl+Wiedemann offers the all common hard- and software interfaces for PC based automation with AS-i. Identical operation of all Masters and Gateways In spite of this big range of different AS-i Masters and AS-i Gateways, all devices are operated identically. This means: A person who knows one Bihl+Wiedemann AS-i Master can operate them all. Starting-up, debugging and setting up of the AS-i parameters on the AS-i can be accomplished by using only push-buttons, LEDs and display. With the help of the push-buttons and the display, slave addresses can be programmed, several faulty AS-i slaves can be detected and actual configurations on the AS-i network can be stored. Integrated status-LEDs inform the user of the current operating condition at any time. All AS-i Masters and AS-i Gateways can be put into operation with the use of the windows software "AS-i Control Tools". The PC software communicates with the AS-i Master via the serial or parallel interface of the PC. The communication uses the protocol of the respective fieldbus (PROFIBUS, DeviceNet, Modbus, B+W-Protocol etc.). E. g. putting an AS-i/PROFIBUS Gateway into operation with a PC requires only a simple PROFIBUS Mastersimulator. That way, the Gateways can be operated even with notebooks via the respective fieldbus interface, without there being a need for additional expensive hardware. Advanced AS-i diagnostics Bihl+Wiedemann AS-i Masters offer AS-i diagnostics which go far beyond the standard diagnostics of the AS-i specification. With Bihl+Wiedemann AS-i Masters it is no problem to detect occasionally occurring configuration errors at the AS-i. Furthermore there is the possibility to judge the quality of the data communi- Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 11 AS-i Master cation on the AS-i cable. And all that without any additional expert tools. with the existing standard AS-i Masters. As long as you do not use the functions of the new specification the V3.0 AS-i Masters run as V2.04 Masters. The user does not notice any difference. Regarding to the downwarded compatibility the following points have to be mentionend: • The AS-i Masters can be used with old slaves. • Existing PC software can be used. Display of error counter and configuration errors with the help of the AS-i Control Tools AS-i according to specification 3.0 Easy design, dramatically reduced installation costs, high integrity and good diagnostics, these are different reasons that effected the success of AS-i as the simplest automation networking solution. But good things can still be improved. For this reason the AS-International Association completed the new AS-i specification 3.0 as early as 1998 to integrate further requirements of the market into the system. When will the rest of B+W Masters be deliverable as V3.0 Masters? In Bihl+Wiedemann AS-i Masters the change to specification 3.0 is achieved by means of using a new software only. The advantages are obvious: • The change of existing products to V3.0 is very simple. • You can resort to established hardware. This means that finally V3.0 AS-i masters and gateways can be made available to your requirements very quickly. Already today Bihl+Wiedemann can offer AS-i Masters according to the specification 3.0. Some V3.0 AS-i Master are compatible Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 12 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Gateways Article no. Model Fieldbus interface PROFIBUS AS-i Gateway PROFIBUS 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network Ethernet yes yes BWU2546 PROFIBUS AS-i Gateway PROFIBUS 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 yes yes BWU1569 PROFIBUS AS-i Gateway PROFIBUS 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network, redundant supply RS 232 yes yes BWU1568 PROFIBUS AS-i Gateway PROFIBUS 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network - no yes BWU1774 PROFIBUS AS-i Gateway PROFIBUS 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network, redundant supply Ethernet yes yes BWU2545 PROFIBUS AS-i Gateway PROFIBUS 1 AS-i yes, network, max. 4A/AS-i 1 AS-i Master network RS 232 yes yes BWU1891 PROFIBUS AS-i Gateway PROFIBUS no, max. 1 AS-i 8A/AS-i netnetwork, work, redun1 AS-i Master dant supply RS 232 yes yes BWU1567 PROFIBUS AS-i Gateway PROFIBUS no, max. 1 AS-i 8A/AS-i netnetwork, work, redun1 AS-i Master dant supply Ethernet yes yes BWU2544 PROFIBUS AS-i Gateway PROFIBUS no, max. 1 AS-i 8A/AS-i network, 1 AS-i Master network - no yes BWU1773 AS-Interface Modules/Slaves AS-i fault detector Type Safety components Figure 1 power supply, 1 gateway for Diagnostic and Recognition of 2 AS-i configuration duplicate AS-i networks, interface addresses inexpensive power supplies Number of AS-i networks, number of AS-i Master Bus couplers Master Simulators PROFIBUS AS-i AS-Interface Master/Gateways/ Overview Gateways Type Model Fieldbus interface PROFIBUS AS-i Basic Gateway PROFIBUS 1 AS-i no, max. 8A/AS-i network, network 1 AS-i Master - no AS-i fault detector Article no. yes BWU1746 Software Figure 1 power supply, 1 gateway for 2 Diagnostic and Recognition of AS-i configuration duplicate AS-i networks, interface addresses inexpensive power supplies Number of AS-i networks, number of AS-i Master Accessories PROFIBUS AS-i Basic Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 13 Gateways AS-Interface Master/Gateways/ PROFIBUS AS-i IP65 Figure Type Model Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies Recognition of AS-i fault duplicate AS-i detector addresses Article no. PROFIBUS AS-i IP65 Gateway PROFIBUS 1 AS-i network, 1 AS-i Master no, max. 8A/AS-i network yes yes BWU1253 PROFIBUS AS-i IP65 M12 Gateway PROFIBUS 1 AS-i network, 1 AS-i Master no, max. 8A/AS-i network yes yes BWU1371 Safety components AS-Interface Modules/Slaves PROFINET AS-i Figure Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i networks, configuration inexpensive power interface supplies Recognition of duplicate AS-i addresses AS-i fault Article no. detector PROFINET AS-i Gateway PROFINET 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 + Ethernet yes yes BWU2238 PROFINET AS-i Gateway PROFINET 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i RS 232 + network, redundant Ethernet supply yes yes BWU2239 PROFINET AS-i Gateway PROFINET no, max. 8A/AS-i 1 AS-i RS 232 + network, redundant network, Ethernet 1 AS-i Master supply yes yes BWU1912 Type Model EtherNet/IP + ModbusTCP AS-i Bus couplers Master Simulators Figure Type Model Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i networks, configuration inexpensive power interface supplies Recognition of duplicate AS-i addresses AS-i fault Article no. detector EtherNet/IP + ModbusTCP AS-i Gateway EtherNet/IP + Modbus/TCP 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 + Ethernet yes yes BWU2381 EtherNet/IP + ModbusTCP AS-i Gateway EtherNet/IP + Modbus/TCP 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i RS 232 + network, redundant Ethernet supply yes yes BWU2380 EtherNet/IP + ModbusTCP AS-i Gateway EtherNet/IP + Modbus/TCP no, max. 8A/AS-i 1 AS-i RS 232 + network, redundant network, Ethernet 1 AS-i Master supply yes yes BWU2379 Type Model Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i networks, configuration inexpensive power interface supplies Recognition of duplicate AS-i addresses AS-i fault Article no. detector DeviceNet AS-i Gateway DeviceNet 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 yes yes BWU1820 DeviceNet AS-i Gateway DeviceNet 2 AS-i networks, 2 AS-i Mastersr no, max. 8A/AS-i network, redundant RS 232 supply yes yes BWU1819 DeviceNet AS-i Gateway DeviceNet 1 AS-i no, max. 8A/AS-i network, network 1 AS-i Master yes yes BWU1818 Figure RS 232 Software Accessories DeviceNet AS-i Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 14 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Gateways Housing Type Model Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i networks, configuration inexpensive power interface supplies Recognition of duplicate AS-i addresses AS-i fault Article no. detector ControlLogix AS-i Gateway ControlLogix 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network RS 232 yes yes BWU1488 ControlLogix AS-i Gateway complete set ControlLogix 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network RS 232 yes yes BWU1611 AS-Interface Master/Gateways/ ControlLogix AS-i Compact- / Gateway MicroLogix AS-i CompactLogix, MicrolLogix1500 1 AS-i no, max. 8A/AS-i network, network 1 AS-i Master Compact- / Gateway MicroLogix AS-i complete set CompactLogix, MicrolLogix1500 1 AS-i no, max. 8A/AS-i network, network 1 AS-i Master Type Model 1 power supply, 1 gateway for 2 Diagnostic and AS-i networks, configuration inexpensive power interface supplies Recognition of duplicate AS-i addresses AS-i fault Article no. detector RS 232 yes yes BWU1416 RS 232 yes yes BW1610 EtherCAT AS-i Figure Number of AS-i networks, number of AS-i Master 1 power supply, Diagnostic and 1 gateway for 2 configuration AS-i networks, inexpensive power interface supplies Recognition of duplicate AS-i addresses AS-i fault Article no. detector Type Model Fieldbus interface EtherCAT AS-i Gateway EtherCAT 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 yes yes BWU2164 EtherCAT AS-i Gateway EtherCAT 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network, redundant RS 232 supply yes yes BWU2163 EtherCAT AS-i Gateway EtherCAT 1 AS-i no, max. 8A/AS-i network, network 1 AS-i Master yes yes BWU2162 Type Model Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies Recognition of duplicate AS-i addresses AS-i fault detector Article no. CC-Link AS-i Gateway CC-Link 1 AS-i network, 1 AS-i Master no, max. 8A/AS-i network no yes BWU2611 RS 232 Safety components Number of AS-i networks, number of AS-i Master Bus couplers Master Simulators Figure Fieldbus interface AS-Interface Modules/Slaves Compact- / MicroLogix AS-i Software Figure Accessories CC-Link AS-i Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 15 Gateways Figure Type Model Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i networks, configuration inexpensive power interface supplies Recognition of duplicate AS-i addresses AS-i fault Article no. detector CANopen AS-i Gateway CANopen 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 yes yes BWU1823 CANopen AS-i Gateway CANopen 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network, redundant RS 232 supply yes yes BWU1822 CANopen AS-i Gateway CANopen 1 AS-i no, max. 8A/AS-i network, network 1 AS-i Master yes yes BWU1821 Type Model Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i networks, configuration inexpensive power interface supplies Recognition of duplicate AS-i addresses AS-i fault Article no. detector RS 485 Modbus AS-i Gateway Modbus/RTU; RS 485 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 yes yes BWU1643 RS 485 Modbus AS-i Gateway Modbus/RTU; RS 485 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network, redundant RS 232 supply yes yes BWU1642 RS 485 Modbus AS-i Gateway Modbus/RTU; RS 485 1 AS-i no, max. 8A/AS-i network, network 1 AS-i Master yes yes BWU1641 Type Model Fieldbus interface Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies Recognition of duplicate AS-i addresses AS-i fault detector Article no. RS 232 AS-i Gateway RS 232 1 AS-i network, 1 AS-i Master no, max. 8A/AS-i network no yes BWU1955 RS 232 RS 485 Modbus AS-i Figure Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ CANopen AS-i RS 232 Bus couplers Master Simulators RS 232 AS-i Figure Software Accessories Safety, PROFIBUS Figure Type 1 power supply, Number of AS-i 1 gateway for 2 AS-i networks, number of AS-i networks, inexpensive Master power supplies Safety, PROFIBUS 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network Safety Gateyes, max. ways in 2 AS-i networks, 4A/AS-i Stainless 2 AS-i Master network Steel Starter Kit Safety, PROFIBUS 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network Safety outputs, independent Outputs Safety, SIL 3, according to cat. 4 SIL 3, expandable to Diagnostic and configuration interface Inputs safety, expandable to Ethernet max. 62 x 2 max. 32, 4 release circuits; channels, max. 992 in max. max. 1922 in 2 x relay, 2 x fast electronic safe outputs configuration max. configuration SafeLink BWU2602 Ethernet max. 62 x 2 channels, 4 release circuits; max. 32, max. 1922 in 2 x relay, 2 x fast max. 992 in max. max. electronic safe outputs configuration configuration SafeLink BW2695 Ethernet max. 62 x 2 channels - BWU2202 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs Safety com- Article munication no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 16 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safety com- Article munication no. Safety, PROFIBUS yes, 2 AS-i networks, max. 4A/AS-i 1 AS-i Master network Ethernet max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs - BWU2204 Safety, PROFIBUS yes, 2 AS-i networks, max. 4A/AS-i 1 AS-i Master network Ethernet max. 62 x 2 channels 2 release circuits; 2 x 2 relay max. 16 - BWU2206 Safety, PROFIBUS 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs - BWU2002 Safety, PROFIBUS 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network, redundant supply RS 232 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs - BWU2001 Safety, PROFIBUS no, max. 2 AS-i networks, 8A/AS-i network, redun1 AS-i Master dant supply RS 232 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs - BWU2003 Safety, PROFIBUS yes, 2 AS-i networks, max. 4A/AS-i 1 AS-i Master network RS 232 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs - BWU2004 Safety, PROFIBUS no, max. 2 AS-i networks, 8A/AS-i network, redun1 AS-i Master dant supply RS 232 max. 62 x 2 channels 2 release circuits; 2 x 2 relay max. 16 - BWU2187 Safety, PROFIBUS yes, 2 AS-i networks, max. 4A/AS-i 1 AS-i Master network RS 232 max. 62 x 2 channels 2 release circuits; 2 x 2 relay max. 16 - BWU2188 Diagnostic and configuration interface Inputs safety, expandable to Safety outputs, independent Outputs Safety, SIL 3, according to cat. 4 SIL 3, expandable to Safety, PROFINET Type Safety, PROFINET 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network max. 62 x 2 max. 32, 4 release circuits; channels, RS 232 + Ethmax. 992 in max. max. 1922 in 2 x relay, 2 x fast ernet electronic safe outputs configuration max. configuration Safety, PROFINET 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 + Eth- max. 62 x 2 ernet channels Safety, PROFINET 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i network, redundant supply Safety, PROFINET no, max. 2 AS-i networks, 8A/AS-i network, redun1 AS-i Master dant supply Safety com- Article munication no. SafeLink BWU2642 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs - BWU2237 RS 232 + Eth- max. 62 x 2 ernet channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs - BWU2330 RS 232 + Eth- max. 62 x 2 ernet channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs - BWU2307 Software Figure 1 power supply, Number of AS-i 1 gateway for 2 AS-i networks, number of AS-i networks, inexpensive Master power supplies AS-Interface Modules/Slaves Safety outputs, independent Outputs Safety, SIL 3, according to cat. 4 SIL 3, expandable to Safety components Inputs safety, expandable to Bus couplers Master Simulators Type Diagnostic and configuration interface Accessories Figure 1 power supply, Number of AS-i 1 gateway for 2 AS-i networks, number of AS-i networks, inexpensive Master power supplies AS-Interface Master/Gateways/ Gateways Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 17 Gateways Figure Diagnostic and configuration interface Inputs safety, expandable to Safety outputs, independent Outputs Safety, SIL 3, according to cat. 4 SIL 3, expandable to Safety com- Article munication no. yes, max. 4A/AS-i network Ethernet max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs PROFIsafe (F-CPU) + BWU2615 ASIMON 256 Devices PROFIsaf yes, 2 AS-i Kreise, 1 e, PROFImax. 4A/AS-i AS-i Master BUS network Ethernet max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs PROFIsafe (F-CPU) + BWU2598 ASIMON 256 Devices Type PROFIsaf 2 AS-i e, PROFI- networks, 2 AS-i Masters BUS yes, max. 4A/AS-i network RS 232 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs PROFIsafe (F-CPU) BWU2215 PROFIsaf 2 AS-i e, PROFI- networks, BUS 2 AS-i Masters no, max. 8A/AS-i network, redundant supply RS 232 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs PROFIsafe (F-CPU) BWU2214 PROFIsaf 1 AS-i e, PROFI- network, 1 AS-i Master BUS no, max. 8A/AS-i network, redundant supply RS 232 max. 31 x 2 channels - PROFIsafe (F-CPU) BWU2479 Diagnostic and configuration interface Inputs safety, expandable to Safety outputs, independent Outputs Safety, SIL 3, according to cat. 4 SIL 3, expandable to Safety com- Article munication no. max. 16 PROFIsafe, PROFINET Figure Bus couplers Master Simulators Safety components 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies Number of AS-i networks, number of AS-i Master PROFIsaf 2 AS-i e, PROFI- networks, 2 AS-i Masters BUS AS-Interface Modules/Slaves AS-Interface Master/Gateways/ PROFIsafe, PROFIBUS Type 1 power supply, Number of AS-i 1 gateway for 2 AS-i networks, number of AS-i networks, inexpensive Master power supplies PROFIsaf 2 AS-i e, PROFI- networks, 2 AS-i Masters NET yes, max. 4A/AS-i network RS 232 + Eth- max. 62 x 2 ernet channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs PROFIsafe (F-CPU) + BWU2647 ASIMON 256 Devices PROFIsaf 2 AS-i e, PROFI- networks, NET 2 AS-i Masters yes, max. 4A/AS-i network RS 232 + Eth- max. 62 x 2 ernet channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs PROFIsafe (F-CPU) BWU2383 PROFIsaf 2 AS-i e, PROFI- networks, 2 AS-i Masters NET no, max. 8A/AS-i network, redundant supply RS 232 + Eth- max. 62 x 2 ernet channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs PROFIsafe (F-CPU) BWU2421 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies Diagnostic and configuration interface Inputs safety, expandable to Safety outputs, independent Outputs Safety, SIL 3, according to cat. 4 SIL 3, expandable to Safety com- Article munication no. Ethernet max. 62 x 2 channels max. 32, 4 release circuits; max. 992 in max. 2 x relay, 2 x fast electronic safe outputs configuration SafeLink Safety, sercos Type Safety, sercos yes, 2 AS-i networks, max. 4A/AS-i 1 AS-i Master network BWU2588 Software Accessories Figure Number of AS-i networks, number of AS-i Master Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 18 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Gateways Safety outputs, independent Outputs Safety, SIL 3, according to Article no. cat. 4 SIL 3, expandable to Safety, EtherNet/IP + ModbusTCP 2 AS-i networks, yes, max. 2 AS-i Master 4A/AS-i network Ethernet max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs BWU2579 Safety, EtherNet/IP + ModbusTCP 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 + Ethernet max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs BWU2267 Safety, EtherNet/IP + ModbusTCP 2 AS-i networks, 2 AS-i Masters no, max. 8A/AS-i RS 232 + network, redunEthernet dant supply max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs BWU2317 Safety, EtherNet/IP + ModbusTCP no, max. 8A/AS-i 2 AS-i networks, RS 232 + network, redun1 AS-i Master Ethernet dant supply max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast max. 16 electronic safe outputs BWU2273 Safety, EtherCAT Type 1 power supply, 1 gateway for 2 Number of AS-i networks, number AS-i networks, inexpensive of AS-i Master power supplies Safety, EtherCAT 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i net- RS 232 work 4 release circuits; max. 62 x 2 2 x relay, 2 x fast channels electronic safe outputs max. 16 BWU2281 Safety, EtherCAT 2 AS-i networks, 1 AS-i Master yes, max. 4A/AS-i net- RS 232 work 4 release circuits; max. 62 x 2 2 x relay, 2 x fast channels electronic safe outputs max. 16 BWU2338 Diagnostic and configuration interface Inputs safety, expandable to Outputs Safety, SIL 3, cat. 4 Safety outputs, independent Article no. according to SIL 3, expandable to Software Accessories Bus couplers Master Simulators Housing AS-Interface Modules/Slaves Type Inputs safety, expandable to Safety components Figure 1 power supply, Number of AS-i 1 gateway for 2 Diagnostic and networks, AS-i networks, configuration number of AS-i inexpensive interface Master power supplies AS-Interface Master/Gateways/ Safety, EtherNet/IP + ModbusTCP Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 19 AS-i 3.0 PROFIBUS Gateways in Stainless Steel Recognition of duplicate AS-i addresses1 AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i Earth Fault Detector integrated AS-i Noise Detector integrated Optional Control III, programmable in C2 GSD file integrated3 AS-i Power24V capable4 Article no. BWU2544 / BWU2545 / BWU2546 BWU1567 BWU1568 BWU1569 BWU1746 BWU2544 BWU2545 BWU2546 gemäß IEC 61 158 / IEC 61 784-1 Baud rates Safety components BWU1773 BWU1774 BWU1891 BWU1746 Interface PROFIBUS interface 9,6 KBaud up to 12 000 KBaud, automatic recognition DP functions imaging of the AS-i slaves as I/O Data of the PROFIBUS complete diagnosis and configuration via the DP Master Card slot – Chip card for storage of configuration data AS-i 150μs * (number of slaves + 2) Cycle time Operating voltage AS-i voltage 30V DC Display 7-Segment display LCD Bus couplers Master Simulators BWU1567 / BWU1568 / BWU1569 / BWU1773 / BWU1774 – AS-i slave adresses, error codes – menu, AS-i indication of slave addresses, error messages in plain text – menu, AS-i indication of slave addresses, error messages in plain text LED power power ON LED PROFIBUS PROFIBUS Master recognized LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic address programming enabled LED prj mode master is in configuration mode Accessories Environment Applied standards EN 61 000-6-2 EN 61 000-6-4 Housing Stainless Steel Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Protection category DIN EN 60 529 IP20 Maximum tolerable shock and vibration stress according EN 61 131-2 ≥ 500V Voltage of insulation Dimensions (W / H / D in mm) 42 / 120 / 40 460 g 300 g 75 / 120 / 83 75 / 120 / 93 460 g Software Weight 75 / 120 / 83 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 20 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Detector Programming and diagnosis interface Safety Monitor integrated Preprocessing AS-i Spec. BWU1567 1 Master yes yes RS232 optional no 3.0 BWU1568 2 Master yes yes RS232 optional no 3.0 BWU1569 2 Master out of 1 power supply yes yes RS232 optional no 3.0 BWU1746 1 Master no yes no no no 3.0 BWU1773 1 Master no yes no no no 3.0 BWU1774 2 Master no yes no no no 3.0 BWU1891 1 Master yes yes RS232 no no 3.0 BWU2544 1 Master yes yes Ethernet optional Control III 3.0 BWU2545 2 Master yes yes Ethernet optional Control III 3.0 BWU2546 2 Master out of 1 power supply yes yes Ethernet optional Control III 3.0 Bemessungsbetriebsstrom Article no. Master power supply, Master power supply, max. 200mA out of AS-i circuit 1 ca. 200mA out of AS-i circuit 1 (ca. 70mA ... 200mA), ca. 70mA out of AS-i circuit 2 max. 200mA out of AS-i circuit 2 (ca. 70mA ... 200mA); in sum max. 270mA Version „1 gateway, 1 power supply for 2 AS-i networks“, approx. 250mA (PELV voltage) Master power supply, ca. 200mA out of AS-i circuit – – – • BWU1568 • – – – BWU1569 – – • – BWU1746 – – – BWU1773 – – – • • BWU1774 – • – – BWU1891 – – – BWU2544 – – – • • BWU2545 • – – – BWU2546 – – • – Software Accessories BWU1567 AS-Interface Modules/Slaves Duplicate addresses inspector Safety components Number AS-i Master Bus couplers Master Simulators Article no. AS-Interface Master/Gateways/ AS-i 3.0 PROFIBUS Gateways in Stainless Steel Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 21 AS-i 3.0 PROFIBUS Gateways in Stainless Steel BWU1567 BWU1568 BWU1569 BWU1746 BWU1773 BWU1774 BWU1891 BWU2544 BWU2545 BWU2546 Redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks – • – – • – Current measurement of the AS-i circuits – – – – – • Self-resetting adjustable fuses – – – – – • AS-i earth fault monitor distinguishes between AS-i cable and sensor cable – – – – – • In version 1 gateway, 1 power supply for 2 AS-i circuits: only 1 Gateway + 1 AS-i power supply for 2 AS-i networks – – • – – • AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Article no. 1 (Recognition of duplicate AS-i adresses) except BWU1746, BWU1773, BWU1774 2 (Optional programmable in C) and 3 (GSD file integrated) Safety components BWU2544, BWU2545, BWU2546 4 AS-i Power24V The gateways BWU2544, BWU2545 and BWU2546 are AS-i Power24V capable. That means, that all devices can be operated directly on a 24V (PELV) power supply. The gateway BWU2546 is optimized with integrated data coupling coils and adjustable self-resetting fuses for safe use also of powerful 24V power supplies. The gateways BWU2544 and BWU2545 will add in Power24V-operation a BW1943 power supply decoupling unit. Bus couplers Master Simulators AS-i 3.0 from ID no. 12003 (see lateral label) BWU1567, BWU1568, BWU1569, BWU1773, BWU1774 Currently supplied devices correspond as standard AS-i 3.0. Accessories: • Software „AS-i Control Tools" (art. no. BW1203, see also page 323) • Power Supply 4A (art. no. BW1649) /8A (art. no. BW1593, see also page 275) • AS-i Power Supply Decoupling Unit (art. no. BW1943, see also page 283) • PROFIBUS DP master simulator (art. no. BW1257, see also page 262) Software Accessories • Control III, Programming in C (art. no. BW2582, see also page 324) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 22 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i/PROFIBUS Gateway AS-i Specification 2.1 Entirely powered by AS-i AS-i Scope function Article no. BW1253 BW1371 Connections AS-i: electromechanical interface (penetration technique) PROFIBUS DP: heavy gauge terminals and cage clamp terminal blocks AS-i: electromechanical interface (penetration technique) PROFIBUS DP: via M12 connector Operating current Master power supply A, approx. 200 mA out of AS-i circuit Operating voltage AS-i voltage 30 V DC PROFIBUS Interface according to IEC 61 158 Baud rates 9,6 KBaud up to 12 000 KBaud, automatic recognition imaging of the AS-i slaves as I/O data of the PROFIBUS. complete diagnosis and configuration via PROFIBUS Safety components PROFIBUS DP Functions 150 μs*(Number of slaves + 1) AS-i cycle time Displays LED display AS-i slave addresses and error messages LED green (power) Power on LED green (Bus active) PROFIBUS Master recognized LED red (config error) Configuration error AS-i voltage OK LED green (AS-i active) AS-i normal operation active LED green (prg enable) automatic Adress Programming enabled LED yellow (prj mode) Bus couplers Master Simulators LED green (U AS-i) the Master is in configuration mode Push-buttons 2 (mode/set) ≥ 500 V Voltage of insulation EMC directions EN 50 082, EN 50 081 Ambient operating temperature Storage temperature 0°C … +55°C -25°C … +85°C Housing Dimensions (L, W, H) 90 mm, 80 mm, 70 mm Protection category (DIN 40 050) housing IP65 355 g Pin Function 1 +5 V (only for termination resistor) 2 RXD/TXD-N (A) 3 DGND (only for termination resistor) 4 RXD/TXD-P (B) 5 Shield Connection of PROFIBUS interface on cage clamp terminal block (IP65): buttons DIP off 1 2 3 4 5 Bus Out (female) 6 7 8 9 10 clamp terminal Pin Function 1 RxD/TxD-N 2 RxD/TxD-P 3 RxD/TxD-N 4 RxD/TxD-P 5 0V 6 Shield 7 FG function ground 8 FG function ground 9 Shield Accessories Weight M12 Connector: AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i/PROFIBUS DP Gateway/Link in Protection Class IP65 10 +5 V • Software "AS-i Control Tools" (art. no. BW1203, see page 323) • PROFIBUS DP Master Simulator DP V0 and DP V1 (art. no. BW1257, see page 262) • Serial PROFIBUS Master (art. no. BW1258, see page 263) • Transmission cords (art. no. BW1097, see page 305) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 23 Software Accessories: AS-i 3.0 PROFINET-Gateway in Stainless Steel AS-Interface Modules/Slaves AS-Interface Master/Gateways/ PROFINET IO, offers IRT-technology, 1 integrated Switch Recognition of duplicate AS-i addresses AS-i Earth Fault Detector integrated AS-i Noise Detector integrated Optional Control III, programming in C AS-i Power24V-capability1 Article no. BWU1912 BWU2238 / BWU2239 BWU1912 / BWU2238 / BWU2239 Interface PROFINET interface RJ-45 Conformance Class B Baud rates 10/100 MBaud Card slot Chipcard for storage of configuration data Cycle time 150ms * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Anzeige LCD menu, AS-i indication of slave-adresses, error messages in plain text LED power power ON LED ser active PROFINET-Master recognized LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic address programming enabled LED prj mode in configuration mode Environment Applied standards EN 61 000-6-2 EN 61 000-6-4 Housing Stainless Steel Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Protection category DIN EN 60 529 IP20 Tolerable loading refering to impacts and vibrations according to EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (W / H / D in mm) 85 / 120 / 83 Weight 500 g Software Accessories Bus couplers Master Simulators Safety components AS-i Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 24 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Article no. Number of AS-i Masters Duplicate addresses inspector AS-i Detector Programming and diagnosis interface Safety Monitor integrated Preprocessing AS-i Spec. BWU1912 1 Master yes yes RS232 optional Control III 3.0 BWU2238 2 Master out of 1 power supply yes yes RS232 optional Control III 3.0 BWU2239 2 Master yes yes RS232 optional Control III 3.0 Operating current Version „1 gateway, 1 power supply for 2 AS-i networks“, approx. 250mA (PELV voltage) Master power supply, ca. 200mA out of AS-i circuit BWU1912 – – • BWU2238 – • – BWU2239 • – – BWU2238 BWU2239 – – • Current measurement of the AS-i circuits – Self-resetting adjustable fuses – • • AS-i earth fault monitor distinguishes between AS-i cable and sensor cable – • – In version 1 gateway, 1 power supply for 2 AS-i circuits: only 1 Gateway + 1 AS-i power supply for 2 AS-i networks – • – 1 – – AS-i Power24V All gateways in this group are AS-i Power24V capable. That means, that all devices can be operated directly on a 24V (PELV) power supply. The Gateway BWU2238 is optimized with integrated data coupling coils and adjustable self-resetting fuses for safe use also of powerful 24V power supplies. The Gateways BWU1912 and BWU2239 will add in Power24V-operation a BW1943 power supply decoupling unit. Safety components BWU1912 Redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks Bus couplers Master Simulators Article no. AS-Interface Modules/Slaves Article no. Master power supply, max. 200mA out of AS-i circuit 1 (ca. 70mA ... 200mA), max. 200mA out of AS-i circuit 2 (ca. 70mA ... 200mA); in sum max. 270mA AS-Interface Master/Gateways/ AS-i 3.0 PROFINET-Gateway in Stainless Steel IRT-technology and integrated Switch for BWU1912 from ID no.12824 (see lateral label) Accessories: • Software „AS-i Control Tools" (art. no. BW1203, see also page 323) • Power Supply 4A (art. no. BW1649) /8A (art. no. BW1593, see also page 279) • AS-i Power Supply Decoupling Unit (art. no. BW1943, see also page 283) Software • Control III, Programming in C (art. no. BW2582, see also page 324) Accessories Currently supplied devices correspond as standard AS-i 3.0 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 25 AS-i 3.0 Ethernet/IP + Modbus TCP Gateway in Stainless Steel AS-Interface Master/Gateways/ EtherNet/IP + Modbus TCP in one device Integrated switch Recognition of Duplicate AS-i Addresses AS-i Earth Fault Detector integrated AS-i Noise Detector integrated BWU2379 BWU2380 / BWU2381 Optional Control III, programming in C Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-i Power24V-capability1 Article no. Interface Ethernet interface RJ-45: 10/100 MBaud Ethernet + Modbus TCP acc. to IEEE 802.3, integrated switch Baud rate 10/100 MBaud Card slot Chip card for storage of configuration data AS-i Cycle time 150μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Display LCD menu, AS-i indication of slave addresses, error messages in plain text LED power power ON LED ser active Ethernet network active LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic slave programming enabled LED prj mode configuration mode active Environment Applied standards EN 61 000-6-2 EN 61 000-6-4 Housing Stainless Steel Operating temperature Storage temperature 0°C … +55°C -25°C … +85°C Protection category DIN EN 60 529 IP20 Tolerable loading referring to impacts and vibrations gemäß EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (W / H / D in mm) 85 / 120 / 83 Weight 500 g Software Accessories BWU2379 / BWU2380 / BWU2381 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 26 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Number AS-i Master Duplicate addresses inspector AS-i Detector Programming and diagnosis interface Safety Monitor integrated Preprocessing AS-i Spec. BWU2379 1 Master yes yes RS232 optional Control III 3.0 BWU2380 2 Master yes yes RS232 optional Control III 3.0 BWU2381 2 Master out of 1 power supply yes yes RS232 optional Control III 3.0 Operating current Version „1 gateway, 1 power supply for 2 AS-i networks“, approx. 250mA (PELV voltage) Master power supply, ca. 200mA out of AS-i circuit BWU2379 – – • BWU2380 • – – BWU2381 – • – BWU2379 BWU2380 BWU2381 Redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks – • – Current measurement of the AS-i circuits – – Self-resetting adjustable fuses – – • • AS-i earth fault monitor distinguishes between AS-i cable and sensor cable – – • In version 1 gateway, 1 power supply for 2 AS-i circuits: only 1 Gateway + 1 AS-i power supply for 2 AS-i networks – – • 1AS-i Power24V All gateways in this group are AS-i Power24V capable. That means, that all devices can be operated directly on a 24V (PELV) power supply. The gateway BWU2381 is optimized with integrated data coupling coils and adjustable self-resetting fuses for safe use also of powerful 24V power supplies. The gateways BWU2379 and BWU2380 will add in Power24V-operation a BW1943 power supply decoupling unit. Safety components Article no. AS-Interface Modules/Slaves Article no. Master power supply, max. 200mA out of AS-i circuit 1 (ca. 70mA ... 200mA), max. 200mA out of AS-i circuit 2 (ca. 70mA ... 200mA); in sum max. 270mA Bus couplers Master Simulators Article no. AS-Interface Master/Gateways/ AS-i 3.0 Ethernet/IP + Modbus TCP Gateway in Stainless Steel Accessories: • Software "AS-i Control Tools" (art. no. BW1203, see also page 323) • Power supply 4A (art. no. BW1649)/8A (art. no. BW1593, see also page 275) Software • Control III, Programming in C (art. no. BW2582, see also page 324) Accessories • AS-i Power Supply Decoupling Unit (art. no. BW1943, see also page 283) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 27 AS-i 3.0 DeviceNet Gateway in Stainless Steel Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ DeviceNet to AS-i bridge 1 AS-i 3.0 master AS-i Earth Fault Detector integrated Recognition of duplicate AS-i addresses AS-i Noise Detector integrated Art. no. BWU1818 Operating current Operating voltage Terminals power supply A, approx. 200 mA out of AS-i AS-i voltage 30 V DC DeviceNet interface (5-pin plug) RS 232 diagnostic interface master profile M4 (AS-i specification 3.0) 150 μs* (number of slaves + 2) AS-i Master profile AS-i cycle time Displays LCD LED green (power) LED green/red (ser active) LED red (config error) LED green (U AS-i) LED green (AS-i active) LED green (prg enable) LED yellow (prj mode) Push-buttons Voltage of insulation EMC directions Ambient operating temperature Storage temperature Housing Dimensions (L, W, H) Protection category DIN 40 050) Tolerable loading referring to impacts and vibrations Weight displaying AS-i slave addresses and error messages voltage ON module/network-status (MNS) configuration error AS-i voltage OK AS-i in normal operation automatic address programming enabled configuration mode active 4 (mode/set) ≥ 500 V EN 50 295, EN 61 000-6-2, EN 61 000-6-4 0°C … +55°C -25°C … +85°C AS-i master housing in stainless steel 120 mm, 85 mm, 83 mm terminals IP20 according to EN 61 131-2 520 g Accessories: • Software "AS-i Control Tools" with serial transmission cord for connection of the AS-i Master (art. no. BW1602, s. page 323) • DeviceNet Master Simulator with USB interface (art. no. BW1420, s. page 264) • Data transmission cord for AS-i Gateways with CAN interface (art. no. BW1226) • AS-i Power Supply 4 A (art. no. BW1649, s. page 275) Software Pin assignment: Signal Color 1 V+ red 2 CAN_H white 3 Shield n/a 4 CAN_L blue 5 V- black Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 28 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 DeviceNet Gateway in Stainless Steel DeviceNet to AS-i Bridge AS-Interface Master/Gateways/ 2 AS-i 3.0 Masters AS-i Earth Fault Detector integrated Recognition of duplicate AS-i addresses AS-i Noise Detector integrated AS-Interface Modules/Slaves BWU1819: redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks BWU1820 in version "1 Power Supply, 1 Gateway for 2 AS-i Circuits": only 1 Gateway + 1 AS-i Power Supply for 2 AS-i Networks! Safety components Terminals AS-i master profile AS-i cycle time Displays LCD LED green (power) LED green/red (ser active) LED red (config error) LED green (U AS-i) LED green (AS-i active) LED green (prg enable) LED yellow (prj mode) Push-buttons Voltage of insulation EMC directions Ambient operating temperature Storage temperature Housing Dimensions (L, W, H) Protection category DIN 40 050) Tolerable loading referring to impacts and vibrations Weight BWU1820 version "1 power supply, master power supply, 1 gateway for 2 AS-i circuits", max. 200 mA out of AS-i circuit 1 approx. 250 mA (PELV supply) (approx. 70 mA ... 200 mA) max. 200 mA out of AS-i circuit 2 (approx. 70 mA ... 200 mA); in sum max. 270 mA DeviceNet interface (5-pin plug) RS 232 diagnostic interface master profile M4 (AS-i specification 3.0) 150 μs* (number of slaves + 2) displaying AS-i slave addresses and error messages voltage ON module/network status (MNS) configuration error AS-i voltage OK AS-i in normal operation automatic address programming enabled configuration mode active 4 (mode/set) ≥ 500 V EN 50 295, EN 61 000-6-2, EN 61 000-6-4 0°C … +55°C -25°C … +85°C AS-i master housing in stainless steel 120 mm, 85 mm, 83 mm terminals IP20 according to EN 61 131-2 520 g 590 g Signal Color 1 V+ red 2 CAN_H white 3 Shield n/a 4 CAN_L blue 5 V- black Software Accessories: • Software "AS-i Control Tools" with serial transmission cord for connection of the AS-i Master (art. no. BW1602, s. page 323) • DeviceNet Master Simulator (art. no. BW1420, s. page 264) • Data transmission cord for AS-i Gateways with CAN interface (art. no. BW1226) • AS-i Power Supply 4 A (art. no. BW1649, s. page 275) • Power Supply 4 A (art. no. BW1597)/8 A (art. no. BW1598) for art. no. BW1826 and BWU1820 (s. page 279) Bus couplers Master Simulators Operating current BWU1819 Accessories Art. no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 29 AS-i 3.0 Master/Scanner for Allen-Bradley ControlLogix Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i Master for Allen-Bradley ControlLogix 2 AS-i Master AS-i 3.0 from ID no. 12704 (see lateral Label) Art. no. BW1611 complete set: AS-i 3.0 Master BWU1488 plus accessories BW1563 Art. no. BWU1488 AS-i 3.0 Master for Allen-Bradley ControlLogix Function The Bihl+Wiedemann AS-i Master for ControlLogix of Allen-Bradley has 2 AS-i masters according to the new specification. A fast and easy commissioning can be accomplished with the use of two pushbuttons and the display. AS-i I/O data and status information is mapped into the PLC processor’s I/O data. AS-i Scope Diagnostics, which go far beyond the standard diagnostics facilitate the simple detection of the occassionally occuring configuration errors and further irritations towards the AS-i communication. So in case of an error the down time of machines can be minimized or you can initiate preventive maintenance. Commissioning and monitoring The AS-i Master can be commissioned respectively programmed with the help of the software "AS-i Control Tools". Commissioning, debugging and setting up the system without the software can only be accomplished with the use of two push-buttons, the display and the LEDs directly on the system. Art. no. BWU1488 Operating current approx. 70 mA out of AS-i approx. 390 mA out of power supply 5,1 V DC approx. 150 mA out of power supply 24 V DC Operating voltage AS-i voltage 30 V DC AS-i cycle time 150 μs*(Number of slaves + 2) Bus couplers Master Simulators Displays LED display power on LED green (OK) communication and control information LED red (Fault) configuration error LED green (U AS-i) AS-i voltage OK LED green ( AS-i act) AS-i normal operation active LED green (prg enable) automatic address programming enabled LED yellow (prj mode) the master is in configuration mode Push-buttons 2 (mode/set) Voltage of insulation ≥ 500 V EMC directions EN 50 082, EN 50 081 Ambient operating temperature Accessories displaying slave addresses and error messages LED green (PWR) 0°C … +55°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting Dimensions (L, W, H) 146 mm, 35 mm, 132 mm Protection category (DIN 40 050) housing IP20 Weight 420 g Accessories: Software • Software "AS-i Control Tools" with serial transmission cord for Allen-Bradley AS-i Master (Art. no. BW1563) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 30 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Master/Scanner for Allen-Bradley CompactLogix/MicroLogix 1500 AS-i-Master for CompactLogix MicroLogix 1500 AS-i 3.0 from ID no. 12821 (see lateral Label) Article No. BW1610 Complete set: AS-i 3.0 Master BWU1416 plus accessories BW1563 Article No. BWU1416 AS-i 3.0 Master for Allen-Bradley CompactLogix/MicroLogix 1500 Function AS-i-Scope Diagnostics, which go far beyond the standard diagnostics facilitate the simple detection of the occassionally occuring configuration errors and further irritations towards the AS-i communication. Commissioning and monitoring The AS-i Master can be commissioned respectively parametrized with the help of the software "AS-i Control Tools". Commissioning, debugging and setting up the system without the software can only be accomplished with the use of two push-buttons, the display and the LEDs directly on the system. Art. no. BWU1416 Operating current approx. 100 mA out of AS-i approx. 450 mA out of power supply 5 V DC Operating voltage AS-i voltage 30 V DC AS-i cycle time 150 μs*(number of slaves + 2) Displays LED display displaying slave addresses and error messages LED green (power) power on LED green (diag) communication and control information LED red (config error) configuration error LED green (U AS-i) AS-i voltage OK LED green (AS-i active) AS-i normal operation active LED green (prg enable) automatic address programming enabled LED yellow (prj mode) the master is in configuration mode 2 (mode/set) Voltage of insulation ≥ 500 V EMC directions EN 50 082, EN 50 081 Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting Dimensions (L, W, H) 102 mm, 35 mm, 132 mm Protection category (DIN 40 050) housing IP20 Weight 420 g Accessories Push-buttons Safety components AS-i I/O data and status information is mapped into the PLC processor’s I/O data. So in case of an error the down time of machines can be minimized or you can initiate preventive maintenance. Bus couplers Master Simulators The Bihl+Wiedemann AS-i Master connects a CompactLogix processor or a MicroLogix 1500 to an AS-i network. Fast, easy set up into PLC backplane by the help of the new AS-i Master. AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Allen-Bradley Accessories: Software • Software "AS-i Control Tools" with serial transmission cord for Allen-Bradley AS-i Master (art. no. BW1563) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 31 AS-i 3.0 EtherCATGateways in Stainless Steel AS-Interface Modules/Slaves AS-Interface Master/Gateways/ EtherCAT to AS-i 1 / 2 AS-i 3.0 Master Recognition of Duplicate AS-i addresses AS-i Earth Fault Detector integrated BWU2162 AS-i Noise Detector integrated Article no. BWU2163 / BWU2164 BWU2162 / BWU2163 / BWU2164 Interface EtherCAT interface according to IEEE 802.3 (RJ-45 connector) Baud rates 10/100 MBaud Accessories Bus couplers Master Simulators Safety components AS-i AS-i cycle time 150μs*(number of slaves + 2) Operating voltage AS-i voltage 30V DC Display LCD displaying slave addresses and error messages LED power (green) power on LED ser active (green) EtherCAT-Network active LED config error (red) configuration error LED U AS-i (green) AS-i voltage OK LED AS-i active (green) AS-i normal operation active LED prg enable (green) automatic address programming enabled LED prj mode (gelb) Projektierungsmodus aktiv Environment Applied standards EN 61 000-6-2 EN 61 000-6-4 Housing the master is in configuration mode Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Protection class IEC 60 529 IP20 Maximum tolerable shock and vibration stress EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (W / H / D) in mm 85 / 120 / 83 Weight 500g Operating current Art. no. Master power supply approx. 200mA out of AS-i circuit Master power supply, Version "1 gateway, max. 200mA out of AS-i circuit 1 1 power supply for 2 AS-i circuits", approx. 250mA (PELV supply) (approx. 70mA ... 200mA) max. 200mA out of AS-i circuit 2 (approx. 70mA ... 200mA) • – – BWU2163 – • – BWU2164 – – • Software BWU2162 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 32 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Art. no. Diagnostic interface Integrated power supply decoupling Number AS-i Master BWU2162 RS 232 yes 1 BWU2163 RS 232 yes 2 BWU2164 RS 232 no 2 BW2163: Redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks BW2164 in version "1 gateway, 1 power supply for 2 AS-i circuits": only 1 gateway + 1 AS-i power supply for 2 AS-i networks AS-Interface Master/Gateways/ AS-i 3.0 EtherCATGateways in Stainless Steel Software Accessories Bus couplers Master Simulators Safety components • Software "AS-i Control Tools" with serial cable for AS-i master in stainlees steel (art. no. BW1602) • Cross-Link cable (art. no. BW1304) AS-Interface Modules/Slaves Accessories: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 33 AS-i CC-Link Gateway in Stainless Steel AS-Interface Master/Gateways/ AS-i CC-Link Gateway in Stainless Steel AS-i Earth Fault Detector integrated AS-i Noise Detector integrated Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Article no. Connections AS-i: COMBICON CC-Link: screw terminal blocks Interface CC-Link interface according to CC-Link specification Baud rates 156 KBps up to 10 MBps Type remote device Occupied stations 2-4 (depending on operating mode) CC-Link functions imaging of the AS-i slaves as RW data on CC-Link. complete diagnosis and configuration via CC-Link AS-i Cycle time 150μs* (number of slaves + 2) Operating current power supply A, approx. 200 mA out of AS-i Operating voltage AS-i voltage 30V DC Display LCD menu, displaying AS-i slave addresses and error messages LED power voltage ON LED cc-link CC-Link status LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i in normal operation LED prg enable automatic address programming enabled LED prj mode configuration mode active Environment Applied standards EN 61 000-6-2 EN 61 000-6-4 Housing Stainless Steel Operating temperature Storage temperature 0°C … +55°C -25°C … +85°C Protection category (EN 60 529) IP20 Allowable shock -and vibration stress according to EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (L / W / H in mm) 85 / 120 / 83 Weight 520 g Software Accessories BWU2611 Connection Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 34 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i CC-Link Gateway in Stainless Steel Color 1 DA blue 2 DB white 3 DG yellow 4 SLD n/a 5 FG n/a Software Accessories Bus couplers Master Simulators Safety components Accessories: • Power supply 4A (art. no. BW1649)/8A (art. no. BW1593, see also page 279) AS-Interface Modules/Slaves Signal AS-Interface Master/Gateways/ Pin assignment: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 35 AS-i 3.0 CANopen Gateway in Stainless Steel 1 AS-i 3.0 master Recognition of Duplicate AS-i addresses Advanced Diagnostic Function Art. no. BWU1821 Operating current Operating voltage Terminals AS-i Master profile Baud rate AS-i cycle time CANopen-Features power supply A, approx. 200 mA out of AS-i AS-i voltage 30 V DC CANopen (5-pin plug), RS 232 diagnostic interface Master profile M4 (AS-i Specification 3.0) 10/1000 KBaud 150 μs* (Number of slaves + 2) extended boot-up, minimum boot-up, life guarding COB ID Distribution: DBT, SDO, Default Node ID Distribution : SDO, Switch No of PDOs : up to 35 Rx, 35 Tx PDO Modes: async, cyclic, acyclic Device Specification: CiA DS-301 Displays LCD LED green (power) LED green/red (MNS) LED red (config error) LED green (U AS-i) LED green (AS-i active) LED green (prg enable) LED yellow (prj mode) Push-buttons Voltage of insulation EMC directions Operating temperature Storage temperature Housing Dimensions (L, W, H) Protection category DIN 40 050) Tolerable loading refering to impacts and vibrations Weight displaying AS-i slave addresses and error messages voltage ON module/network status (MNS) configuration error AS-i voltage OK AS-i in normal operation automatic address programming enabled configuration mode active 4 (mode/set) ≥ 500 V EN 50 295, EN 61 000-6-2, EN 61 000-6-4 0 °C … +55 °C -25 °C … +85 °C housing in stainless steel 120 mm, 85 mm, 83 mm terminals IP20 according to EN 61 131-2 520 g Accessories: Pin assignment: • Software "AS-i-Control-Tools" with serial transmission cord for connection of the AS-i Master (art. no. BW1602, s. page 323) • CANopen master simulator (art. no. BW1453, s. page 265) • Data transmission cord for AS-i Gateways with CAN interface (art. no. BW1226) • AS-i power supply 4 A (art. no. BW1649, s. page 275) Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ CANopen-Gateway to AS-i Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 36 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 CANopen Gateway in Stainless Steel CANopen-Gateway to AS-i BWU1823 version 1 power supply, 1 gateway for 2 AS-i circuits: only 1 gateway + 1 AS-i power supply for 2 AS-i networks! Operating current Terminals AS-i Master profile Baud rate AS-i cycle time CANopen-Features Displays LCD LED green (power) LED green/red (ser active) LED red (config error) LED green (U AS-i) LED green (AS-i active) LED green (prg enable) LED yellow (prj mode) Push-buttons Voltage of insulation EMC directions Operating temperature Storage temperature Housing Dimensions (L, W, H) Protection category DIN 40 050) Tolerable loading refering to impacts and vibrations Weight BWU1822 BWU1823 version "1 Power Supply, 1 Gateway for 2 AS-i master power supply, circuits", approx. 250 mA (PELV Supply) max. 200 mA out of AS-i circuit 1 (approx. 70 mA ... 200 mA) max. 200 mA out of AS-i circuit 2 (approx. 70 mA ... 200 mA); in sum max. 270 mA CANopen (5-pin plug) RS 232 diagnostic interface Master profile M4 (AS-i Specification 3.0) 10/1000 KBaud 150 μs* (Number of slaves + 2) extended boot-up, minimum boot-up, life guarding COB ID Distribution: DBT, SDO, Default Node ID Distribution: SDO, Switch No of PDOs: up to 70 Rx, 70 Tx PDO Modes: async, cyclic, acyclic Device Specification: CiA DS-301 displaying AS-i slave addresses and error messages voltage ON module/network status (MNS) configuration error AS-i voltage OK AS-i in normal operation automatic address programming enabled configuration mode active 4 (mode/set) ≥ 500 V EN 50 295, EN 61 000-6-2, EN 61 000-6-4 0°C … +55°C -25°C … +85°C housing in stainless steel 120 mm, 85 mm, 83 mm terminals IP20 according to EN 61131-2 520 g 590 g Accessories: • Software "AS-i-Control-Tools" with serial transmission cord for connection of the AS-i Master (art. no. BW1602) • CANopen master simulator (art. no. BW1453) • Data transmission cord for AS-i Gateways with CAN interface (art. no. BW1226) • AS-i power supply 4 A (art. no. BW1649) • Power supply 4 A (art. no. BW1597)/8 A (art. no. BW1598) for art. no. BWU1823 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 37 Software Art. no. Safety components BW1822: redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks Bus couplers Master Simulators Advanced Diagnostic Function Accessories Recognition of Duplicate AS-i addresses AS-Interface Modules/Slaves AS-Interface Master/Gateways/ 2 AS-i 3.0 Masters AS-i 3.0 Modbus Gateway in Stainless Steel Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i 3.0 from ID no. 11833 (see lateral Label) 1 AS-i master, modbus slave Recognition of duplicate AS-i addresses AS-i Earth Fault Detector integrated AS-i Noise Detector integrated Art. no. BWU1641 Operating current master power supply approx. 200 mA out of AS-i circuit Operating voltage AS-i voltage 30 V DC Baud rates 1200, 2400, 4800, 9600, 19200, 38400, 57600 or 115000 baud, adjustable parity; default settings are: 9600 Baud, no parity, address 1 AS-i Master profile M1 Serial interface RS 485 (Modbus/Modbus RTU) AS-i cycle time 150 μs*(number of slaves + 2) Displays LCD displaying slave addresses and error messages LED green (power) power on LED green (ser active) Modbus interface LED red (config error) configuration error LED green (U AS-i) AS-i voltage OK LED green (AS-i active) AS-i normal operation active LED green (prg enable) automatic address programming enabled LED yellow (prj mode) the master is in configuration mode Buttons 4 Voltage of insulation ≥ 500 V EMC directions according EN 50082, EN 50081 Ambient operating temperature 0 °C … +55 °C Storage temperature -25 °C … +85 °C Housing AS-i master housing in stainless steel Dimensions (L, W, H) 120 mm, 75 mm, 83 mm Accessories Protection category (DIN 40 050) IP20 Tolerable loading reffering to impacts and vibrations according EN 61 131-2 Weight 460 g Accessories: • Software "AS-i Control Tools" with serial cable for AS-i Master in Stainless Steel (art. no. BW1602) Software • Interface converter RS 232C/RS 485 (art. no. BW1094, see also page 266) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 38 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Modbus Gateway in Stainless Steel AS-i 3.0 from ID no. 11833 (see lateral Label) AS-Interface Master/Gateways/ 2 AS-i masters, modbus slave Recognition of duplicate AS-i addresses AS-i Earth Fault Detector integrated AS-i Noise Detector integrated Operating current Baud rates AS-i Master profile Serial Interface AS-i cycle time Displays LCD LED green (power) LED green (ser active) LED red (config error) LED green (U AS-i) LED green (AS-i active) LED green (prg enable) LED yellow (prj mode) Buttons Voltage of insulation EMC directions Ambient operating temperature Storage temperature Housing Dimensions (L, W, H) Protection category (DIN 40 050) Weight BWU1642 BWU1643 version "1 gateway, 1 power supply for 2 AS-i circuits", master power supply, approx. 250 mA (PELV supply) max. 200 mA out of AS-i circuit 1 (approx. 70 mA ... 200 mA) max. 200 mA out of AS-i circuit 2 (approx. 70 mA ... 200 mA); in sum max. 270 mA 1200, 2400, 4800, 9600, 19200, 38400, 57600 or 115000 baud, adjustable parity; default settings are: 9600 Baud, no parity, address 1 M1 RS 485 (Modbus/Modbus RTU) 150 μs*(number of slaves + 2) displaying slave addresses and error messages power on Modbus interface configuration error AS-i voltage OK AS-i normal operation active automatic address programming enabled the master is in configuration mode 4 ≥ 500 V according EN 50082, EN 50081 0 °C … +55 °C -25 °C … +85 °C AS-i master housing in stainless steel 120 mm, 75 mm, 83 mm IP20 Bus couplers Master Simulators Art. no. Accessories BWU1643 in version "1 gateway, 1 power supply for 2 AS-i circuits": only 1 gateway + 1 AS-i power supply for 2 AS-i networks Safety components AS-Interface Modules/Slaves BWU1642: redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks 460 g Software Accessories: • Software "AS-i Control Tools" with serial cable for AS-i Master in Stainless Steel (art. no. BW1602) • Interface converter RS 232C/RS 485 (art. no. BW1094, see also page 266) • Power Supply 4 A (art. no. BW1649)/8A (art. no. BW1593) for BWU1643 and BW1658, see also page 279 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 39 AS-i 3.0 RS 232 Master in Stainless Steel 1 AS-i-Master RS 232 interface B+W standard protocol for communication with the host AS-i-Specification 3.0 AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i 3.0 Master with serial interface Graphical display Safety components Operating current approx. 200 mA out of AS-i circuit Operating voltage AS-i voltage 30 V DC Baud rates 1200, 2400, 4800, 9600, 19200, 38400, 57600 baud, automatic recognition Serial interface RS 232 AS-i cycle time 150 μs*(number of slaves + 2) Displays Bus couplers Master Simulators Accessories Art. no. BWU1955 AS-i 3.0 without RS 232 diagnostic interface, without duplicate address´ recognition LCD displaying slave addresses and error messages LED green (power) power on LED green (ser active) serial interface active LED red (config error) configuration error LED green (U AS-i) AS-i voltage OK LED green (AS-i active) AS-i normal operation active LED green (prg enable) automatic address programming enabled LED yellow (prj mode) configuration mode active Buttons 4 Voltage of insulation ≥ 500 V EMC directions according EN 61 100-6-2, EN 61 000-6-4 Ambient operating temperature Storage temperature 0 °C … +55 °C -25 °C … +85 °C Housing AS-i master housing in stainless steel Dimensions (L, W, H) 120 mm, 75 mm, 83 mm Protection category (DIN 40 050) IP20 Tolerable loading refering to impacts and vibrations according EN 61 131-2 Weight 460 g Accessories: • • • • Software "AS-i Control Tools" (art. no. BW1203, page 323) AS-i power supply 4 A (art. no. BW1649, page 275) 24 V to 30 V AS-i power supply 2 A (art. no. BW1760, page 278) D-sub-data cable 9-pin, 1,8 m (art. no. BW1058) Software Pin assignment: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 40 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor 2 / 1 Master, PROFIBUS Slave 1 AS-i Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous BWU2001 / BWU2002 / BWU2003 / BWU2004 / BWU2187 / BWU2188 AS-Interface Modules/Slaves BWU2202 / BWU2204 / BWU2206 / BWU2602 Safe AS-i outputs are supported • up to 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address Safety components Monitor configuration can be, arbitrarily" large • configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration block AS-i Power24V capable (BWU2602)1 Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data Article no. BWU2001 / BWU2002 / BWU2003 / BWU2004 / BWU2187 / BWU2188 / BWU2202 / BWU2204 BWU2206 / BWU2602 Interface PROFIBUS interface Baud rates DP functions according to IEC 61 158 / IEC 61 784-1 9,6 KBaud up to 12 000 KBaud, automatic recognition imaging of the AS-i slaves as I/O data of the PROFIBUS complete diagnosis and configuration via the PROFIBUS DP Bus couplers Master Simulators Up to 32 release circuits • 4 / 2 CAT4, SIL 3 safe output circuits on the Monitor two sets of safe relays, two sets of fast electronic safe outputs resp., two sets of safe relays AS-Interface Master/Gateways/ AS-i 3.0 Gateways with integrated Safety Monitor AS-i AS-i cycle time Operating voltage 150 μs * (number of slaves + 2) AS-i voltage 30V DC Inputs Release circuits Start delay Max. turn-off time Card slot EDM inputs of external monitoring circuits or start inputs selectable, a total of 4 switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) 16 < 10 ms < 40 ms chip card for storage of configuration data Accessories Safety monitor Display LED power menu, indication of slave adresses and error messages in plaintext power ON LED PROFIBUS PROFIBUS master recognized LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled LED prj mode configuration mode active Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 41 Software LCD AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor External protection an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices •BWU2001 •BWU2002 •BWU2003 •BWU2004 •BWU2187 •BWU2188 •BWU2202 •BWU2204 •BWU2206 •BWU2602 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2010, SIL 3 EN ISO 13 849-1:2008/AC:2009, performance-level e Environment Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Housing stainless steel Protection category IEC 60 529 IP20 Maximum tolerable shock and vibration stress according to EN 61 131-2 ≥ 500V Voltage of insulation Dimensions (W / H / D in mm) Bus couplers Master Simulators BWU2206 / BWU2602 In general Standards Safety components BWU2001 / BWU2002 / BWU2003 / BWU2004 / BWU2187 / BWU2188 / BWU2202 / BWU2204 UL-specifications (UL508) AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Article no. 120 / 100 / 96 Weight Article No. 100 / 120 / 106 800 g BWU2001 / BWU2002 / BWU2003 / BWU2004 / BWU2202 / BWU2204 / BWU2602 BWU2187 / BWU2188 / BWU2206 4 2 Safety monitor Number of release circuits in device Outputs relay outputs (output circuits 1 and 2) relay outputs (output circuits 1 and 2), max. contact load: 3A AC-15 at 30V, 3A DC-13 at each 2 current paths 30V max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V semiconductor outputs (output circuits 3 and 4) LED AUX auxiliary power – 4 x LED EDM/Start state of inputs: LED off: open LED on: closed – 4 x LED output circuit state of outputs: LED off: open LED on: closed – Software Accessories max. contact load: 0,5A DC-13 at 30V Display Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 42 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Number of AS-i masters BWU2001 serial yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Master BWU2002 serial yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Master with integrated power supply decoupling BWU2003 serial yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master BWU2004 serial yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master with integrated power supply decoupling BWU2187 serial yes 2 16 2 release circuits SIL 3, cat. 4 in device; 2 x relays 256 Devices 1 AS-i Master BWU2188 serial yes 2 16 2 release circuits SIL 3, cat. 4 in device; 2 x relays 256 Devices 1 AS-i Master with integrated power supply decoupling BWU2202 Ethernet yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Master with integrated power supply decoupling BWU2204 Ethernet yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master with integrated power supply decoupling BWU2206 Ethernet yes 2 16 2 release circuits SIL 3, cat. 4 in device; 2 x relays 256 Devices 1 AS-i Master with integrated power supply decoupling BWU2602 Ethernet SafeLink yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Master with integrated power supply decoupling Operating current master power supply, approx 300mA out of AS-i network master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA Version „1 gateway, 1 power supply, for 2 AS-i networks“, approx. 300mA (PELV voltage) BWU2001 – • – BWU2002 – – • BWU2003 • – – BWU2004 – • – BWU2187 • – – BWU2188 – • – BWU2202 – – • BWU2204 – – BWU2206 – • • BWU2602 – – • Article No. – Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 43 AS-Interface Modules/Slaves Configuration blocks Safety components Number of release circuits in device Bus couplers Master Simulators AS-i Safety Number of Max. number outputs are AS-i of release supported circuits circuits Safety Monitor Accessories Diagnostics interface Software Article No. AS-Interface Master/Gateways/ AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Full functional range of PROFIBUS gateways (without AS-i Safety) Article no. BWU1567 BWU1568 BWU1569 BWU1777 BWU1891 BWU2001 – • – – – BWU2002 – – • • – BWU2003 • – – – – BWU2004 – – – – • BWU2187 • – – – – BWU2188 – – – – • BWU2202 – – • • – BWU2204 – – – – BWU2206 – – – – • • BWU2602 – – • • Safety Monitor block diagram BWU2001, BWU2002, BWU2003, BWU2004, BWU2202, BWU2204, BWU2602 24 V 3.14 0V 4.14 1.13 Safety components – 1.14 2.14 2.13 Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Bus couplers Master Simulators Sicherheitsmonitor (Safety Monitor) Eingänge (Inputs) 1.Y1 (EDM 1 / Start 1) 2.Y1 (EDM 2 / Start 2) 1.Y2 (EDM 3 / Start 3) 2.Y2 (EDM 4 / Start 4) Safety Monitor block diagram BWU2187, BWU2188, BWU2206 1.13 1.14 1.23 1.24 2.14 Accessories 2.13 2.23 2.24 Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) 1.Y1 (EDM 1) 2.Y1 (EDM 2) 1.Y2 (Start 1) 2.Y2 (Start 2) Software Sicherheitsmonitor (Safety Monitor) Eingänge (Inputs) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 44 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor Connections: Gateway + Safety Monitor 0V +4 24 V 2.13 2.Y1 + 3 1.13 2.Y2 output switching element EDM/Start inputs + ASI 2 – 1.Y1 + 2 1.Y2 3.14 4.14 2.14 EDM/Start inputs output switching element ASI 2 +PWR- (max. 8A) output switching element EDM/Start inputs +ASI 1– +ASI 1– + ASI 2 – 1.13 2.Y2 ASI 1 +PWR– (max. 8A) 1.13 2.Y2 0V +4 BWU2004, BWU2204 0V +4 24 V 2.13 +3 2.Y1 output switching element EDM/Start input +ASI 1– 1.Y1 + 2 1.Y2 3.14 4.14 2.14 ASI 2 +PWR- (max. 8A) BWU2003 +ASI 1– +1 1.14 EDM/Start inputs output switching element +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching element EDM/Start inputs +ASI 1– +ASI 1– output switching element 24 V 2.13 +3 2.Y1 + ASI 2 – +1 1.14 1.Y1 3.14 EDM/Start inputs + 2 1.Y2 4.14 2.14 output switching element ASI 2 +PWR- (max. 4A) +ASI 2 - / 24V 0V BWU2187 Safety components ASI 1 +PWR- (max. 8A) +1 1.14 24 V 2.13 +3 2.Y1 Bus couplers Master Simulators +ASI 1– 0V +4 AS-Interface Master/Gateways/ BWU2002, BWU2202, BWU2602 1.13 2.Y2 AS-Interface Modules/Slaves BWU2001 BWU2188, BWU2206 1.13 1.23 2.Y2 + 4 2.13 2.Y1 1.13 1.23 2.Y2 + 4 2.23 +3 2.13 2.Y1 2.23 +3 EDM/Start inputs EDM/Start inputs Accessories output switching element output switching element +ASI 1– ASI 1 +PWR– (max. 8A) +ASI 2 - / 24V 0V +1 1.14 1.Y1 1.24 + 2 1.Y2 2.14 2.24 EDM/Start inputs output switching element +ASI 1– +ASI 1– + ASI S – +1 1.14 1.Y1 1.24 + 2 1.Y2 2.14 2.24 EDM/Start inputs output switching element ASI +PWR- (max. 4A) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 45 Software +ASI 1– AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor 1 AS-i Power24V The gateway BWU2602 is AS-i Power24V capable. That means, that this device can be operated directly on a 24V (PELV) Accessoiries: • • • • Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539, see page 248) ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Masters/Monitors in stainless steel (art. no. BW2071) PROFIBUS DP Master Simulator (art. no. BW1257, see page 262) AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 For devices with Ethernet diagnostic interface: • Software ASIMON 3 G2 and AS-i Control Tools (art. no. BW2501) Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ power supply. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 46 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFINET Gateways with integrated Safety Monitor 2 / 1 Master, PROFINET Slave 1 Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous BWU2307 BWU2330 AS-Interface Master/Gateways/ AS-i 3.0 PROFINET Gateways with integrated Safety Monitor • 4 / 2 CAT4, SIL 3 safe output circuits on the Monitor two sets of safe relays, two sets of fast electronic safe outputs resp., two sets of safe relays Safe AS-i outputs are supported • up to 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address AS-Interface Modules/Slaves Up to 32 release circuits Monitor configuration can be, arbitrarily" large Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data BWU2237 / BWU2307 / BWU2330 / BWU2642 Interfaces PROFINET interface 2 x RJ-45, 2 port-switch Conformance Class B Baud rates 10/100 MBaud AS-i Cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Bus couplers Master Simulators Article Nr. Safety components • 256 configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration blocks Release circuits 16 Start delay < 10 ms Max. turn-off time < 40 ms Inputs: 4 x EDM/Start EDM: inputs to monitor external devices Start: Start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Outputs: 4 x output switching elements relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V Card slot Accessories Safety Monitor chip card for storage of configuration data LCD indication of slave adresses and error messages in plaintext LED power power on LED PROFINET PROFINET master recognized LED config error configuration error LED U AS-i AS-i voltage OK LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 47 Software Display AS-i 3.0 PROFINET Gateways with integrated Safety Monitor Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Article Nr. BWU2237 / BWU2307 / BWU2330 / BWU2642 LED prj mode configuration mode active LED AUX auxiliary power 4 x LED EDM/Start state of inputs: LED off: open LED on: closed 4 x LED output circuit state of outputs: LED off: open LED on: closed UL-specifications (UL508) External protection an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2237 • BWU2307 • BWU2337 • BWU2642 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Standards EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SILCL 3 EN 61 508:2010, SIL 3 EN ISO 13 849-1:2008, Performance-Level e Ambiente Ambient operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Housing Stainless Steel Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (L / W / H in mm) 120 / 100 / 96 Weight 800 g Article No. Diagnostic AS-i Safety Number of AS-i Max. number interface outputs are circuits Safety of release supported Monitor circuits BWU2237 RS 232 Accessories RS 232 RS 232 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 devices 2 AS-i Masters with integrated power supply decoupling yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 devices 1 AS-i Master yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 devices 2 AS-i Masters yes 2 32 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 devices + SafeLink via PROFINET 2 AS-i Masters with integrated power supply decoupling + Ethernet* BWU2642 RS 232 + Ethernet* Number of AS-i masters 2 + Ethernet* BWU2330 Configuration blocks yes + Ethernet* BWU2307 Number of release circuits in device Software * ASIMON, AS-i Control Tools via RS-232 and Ethernet (RJ-45 PROFINET-interface) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 48 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFINET Gateways with integrated Safety Monitor BWU2237 – • – BWU2307 – – • BWU2330 • – – BWU2642 – • – Full functional range of PROFINET gateways BWU2238 BWU2239 – • – BWU2307 • – – BWU2330 – – • BWU2642 – • – Safety components BWU1912 BWU2237 Safety Monitor block diagram Software Accessories Sicherheitseinheit (Safety Unit) Bus couplers Master Simulators Article No. AS-Interface Modules/Slaves Version „1 gateway, 1 power supply for 2 AS-i networks“ approx. 250mA (PELV Spannung) master power supply, approx 300mA out of AS-i network Article No. master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA AS-Interface Master/Gateways/ Operating current Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 49 AS-i 3.0 PROFINET Gateways with integrated Safety Monitor Connections: Gateway + Safety Monitor AS-Interface Modules/Slaves AS-Interface Master/Gateways/ BWU2237, BWU2642 +ASI 1– +ASI 1– + ASI 2– BWU2307 1.13 0V 24V 2.13 2.Y2 + 4 2.Y1 + 3 output switching element 1.13 0 V 24 V 2.13 2.Y2 + 4 2.Y1 + 3 output switching element EDM/Start inputs EDM/Start inputs + 1 1.Y1 + 2 1.Y2 1.14 3.14 4.14 2.14 EDM/Start inputs output switching element Safety components +ASI 1– + 1 1.Y1 + 2 1.Y2 1.14 3.14 4.14 2.14 EDM/Start inputs output switching element ASI 1 +PWR– (max. 8A) +ASI 2 - / 24V 0V ASI +PWR- (max. 8A) Bus couplers Master Simulators +ASI 1– BWU2330 1.13 0V 24V 2.13 2.Y2 + 4 2.Y1 + 3 output switching element EDM/Start inputs +ASI 1– AS-i 1 +PWR- (max. 8A) + ASI 2– + 1 1.Y1 + 2 1.Y2 1.14 3.14 4.14 2.14 EDM/Start inputs output switching element Accessoiries: • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Masters/Monitors in stainless steel (art. no. BW2071) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 Software Accessories ASI 2 +PWR- (max. 8A) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 50 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS 2 / 1 Master, PROFINET / PROFIBUS Slave • AS-i Safety input slaves report via PROFIsafe • AS-i Safety output slaves switch via PROFIsafe 1 Safety Monitor for 2 AS-i networks BWU2479 BWU2214 / BWU2215 BWU2598 / BWU2615 BWU2383 / BWU2421 / BWU2647 • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous AS-Interface Master/Gateways/ AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data Article no. BWU2214 / BWU2215 / BWU2383 / BWU2421 / BWU2479 / BWU2598 / BWU2615 / BWU2647 AS-i Cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Safety components • Multiple safe AS-i outputs possible via a single AS-i address AS-Interface Modules/Slaves Safe AS-i outputs are supported indication of slave adresses and error messages in plaintext power on LED config error configuration error LED U AS-i AS-i voltage OK LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled LED prj mode configuration mode active UL-specifications (UL508) an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2214 • BWU2215 • BWU2383 • BWU2421 • BWU2479 • BWU2598 • BWU2615 • BWU2647 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Software External Protection Accessories LCD LED power Bus couplers Master Simulators Display Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 51 AS-Interface Master/Gateways/ AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS Article no. BWU2214 / BWU2215 / BWU2383 / BWU2421 / BWU2479 / BWU2598 / BWU2615 / BWU2647 Norms EN 50 295 EN 61 000-6-2 EN 61 000-6-4 EN 954-1:2005, SIL3 EN 62 061:2005, SIL 3 EN 61 508:2006, SIL 3 EN ISO 13 849-1:2008, Performance-Level e EN ISO 13 849-2:2008 Environment Ambient operating temperature AS-Interface Modules/Slaves Storage temperature 0°C … +55°C -25°C … +85°C Housing stainless steel Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 Voltage of insulation ≥ 500 Weight 800 g Article no. BWU2479 BWU2214 / BWU2215 BWU2598 / BWU2615 BWU2383 / BWU2421 / BWU2647 Safety components Interface PROFIBUS 9,6 kBaud up to 12 000 kBaud, automatic recognition – imaging of the AS-i slaves as I/O data of the PROFIBUS complete diagnosis and configuration via the PROFIBUS DP – PROFINET interface – RJ-45 Conformance Class – B Baud rates – 10/100MBaud Baud rates DP functions PROFINET Bus couplers Master Simulators Safety monitor Release circuits – 4 Start delay – < 10 s Inputs: 4 x EDM/Start – EDM: inputs to monitor external devices Start: Start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 ms) Outputs: 4 x output switching elements – relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V – semiconductor outputs (output circuits 2 and 3) max. contact load: 0,5A DC-13 at 30V Accessories Display LED PROFINET – LED PROFIBUS PROFIBUS master recognized PROFINET master recognized – LED AUX – auxiliary power 4 x LED EDM/Start – state of inputs: LED off: open LED on: close 4 x LED Ausgangskreis – state of output circuits: LED off: open LED on: close Environment 100 / 120 / 96 100 / 120 / 106 100 / 120 / 96 Software Dimensions (W / H / D in mm) 75 / 120 / 87 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 52 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS BWU2214 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs BWU2215 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) 2 AS-i Masters with cat. 4 in device; integrated power 2 x relays, 2 x fast electronic supply decoupling safe outputs BWU2383 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) 2 AS-i Masters with cat. 4 in device; integrated power 2 x relays, 2 x fast electronic supply decoupling safe outputs BWU2647 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; + ASIMON 2 x relays, 2 x fast electronic 256 Devices safe outputs 2 AS-i Masters with integrated power supply decoupling BWU2421 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 2 AS-i Masters BWU2479 RS 232 yes 2 BWU2598 Ethernet, RJ-45 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; + ASIMON 2 x relays, 2 x fast electronic 256 Devices safe outputs 1 AS-i Master with integrated power supply decoupling BWU2615 Ethernet, RJ-45 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; + ASIMON 2 x relays, 2 x fast electronic 256 Devices safe outputs 2 AS-i Masters with integrated power supply decoupling – PROFIsafe (F-CPU) 2 AS-i Masters AS-Interface Master/Gateways/ Number of AS-i Masters AS-Interface Modules/Slaves Configuration blocks 1 AS-i Masters Safety components Article no. Diagnostics AS-i Safety Number of AS-i Number of release circuits interface outputs are circuits in device supported Safety Monitor Master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA Version „1 gateway, 1 power supply, for 2 AS-i networks“, approx. 300mA (PELV voltage) BWU2214 – • – BWU2215 – – BWU2383 – – BWU2647 – – • • • BWU2421 – • – BWU2479 • – – BWU2598 – • – BWU2615 – – • Software Article no. Accessories Master power supply, ca. 300mA out of AS-i circuits Bus couplers Master Simulators Operating current Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 53 AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS AS-Interface Master/Gateways/ Functional range of the PROFIBUS Gateway Article no. BWU1567 BWU1568 BWU1569 BWU1891 BWU2238 BWU2239 BWU2214 – • – – – – BWU2215 – – • – – BWU2383 – – – – BWU2647 – – – – • • • BWU2421 – – – – – • BWU2598 – – – • – – BWU2615 – – – – • – – – Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Safety Monitor block diagram BWU2214, BWU2215, BWU2383, BWU2421, BWU2598, BWU2615, BWU2647: Sicherheitseinheit (Safety Unit) Connections: Gateway + Safety Monitor: BWU2214, BWU2421 BWU2598 1.13 2.Y2 0V 24 V 2.13 +4 2.Y1 1.13 0 V 2.Y2 + 4 +3 +3 PROFIBUS + - + +ASI 1– ASI 1 +PWR- (max. 8A) Software 24 V 2.13 2.Y1 output switching elements EDM/Start inputs PROFIBUS Accessories output switching elements EDM/Start inputs + ASI 2 – ASI + 2 +PWR- (max. 8A) - + - + + - +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching elements - + - +ASI 1– +ASI 1– + - +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching elements nc + ASI 1 +PWR- (max. 4A) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 54 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS 24 V 2.13 2.Y1 AS-Interface Master/Gateways/ 0V +4 +3 output switching elements PROFIBUS PROFIBUS EDM/Start inputs + + - + - +ASI 1– +ASI 1– + - + - + - - +1 1.14 1.Y1 3.14 EDM/Start inputs + 2 1.Y2 4.14 2.14 output switching elements + ASI 2 – + AS-i +PWR- (max. 8A) +ASI 1– +ASI 1– 24V ext. AS-Interface Modules/Slaves 1.13 2.Y2 BWU2479 + ASI 1 +PWR– (max. 4A) Accessories: • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Master/Monitors in stainless steel (art. no. BW2071) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997, see page 275) For devices with PROFIBUS interface: • Serial PROFIBUS Master (art. no. BW1258, see page 263) Software Accessories Bus couplers Master Simulators • PROFIBUS-DP Master simulator (art. no. BW1257, see page 262) Safety components BWU2215, BWU2383, BWU2615, BWU2647 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 55 AS-i 3.0 sercos Gateway with integrated Safety Monitor AS-Interface Master/Gateways/ 1 AS-i 3.0 Master, sercos Gateway • Version "1 gateway + 1 power supply + 1 Safety Monitor for 2 AS-i networks" • Full functional range of Bihl+Wiedemann Safety Monitor BWU2204! • Compatible with the wide range of Bihl+Wiedemann power supplies • integrated switch 1 AS-i Safety Monitor in Stainless Steel for 2 AS-i networks • just 1 program! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous AS-Interface Modules/Slaves 32 release circuits • 4 release circuits SIL 3, Cat 4 in the devicet 2 x relays + 2 x sets of fast electronic safe outputs Safe AS-i outputs are supported on both AS-i networks • 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address Monitor configuration can be “arbitrarily“ large Safety components • 256 configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration blocks Chip card for storage of configuration data Article no. BWU2588 Bus couplers Master Simulators Interface Ethernet interface 2 x RJ-45: 100MBaud, 2-port-switch, sercos III Diagnosis interface Ethernet AS-i Cycle time 150ms * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Operating current master power supply, approx 300mA out of AS-i network Safety Monitor Release circuits 32 Start delay < 10 s Turn-off time < 40 ms Card slot chip card for storage of configuration data Input Accessories 4 x EDM/Start EDM: inputs to monitor external devices Start: Start inputs switching current statical 4 mA at 24 V, dynamic 30 mA at 24 V (T=100 μs) Output 4 x output switching elements relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V Software semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 56 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 sercos Gateway with integrated Safety Monitor Article no. BWU2588 voltage ON LED sercos sercos network active LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation LED prg enable automatic addresses programming enabled LED prj mode configuration mode active LED AUX auxiliary power 4 x LED EDM/Start state of inputs: LED off: open LED on: closed 4 x LED output circuits state of output circuits: LED off: open LED on: closed Environment Applied standards EN 50 295 EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2010, SIL 3 EN ISO 13 849-1:2008, Performance-Level e Housing Stainless Steel Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 ≥ 500V Dimensions (W / H / D in mm) 100 / 120 / 96 Weight 800 g Software Accessories Bus couplers Master Simulators Voltage of insulation AS-Interface Modules/Slaves menu, indication of slave adresses and error messages in plaintext LED power Safety components LCD AS-Interface Master/Gateways/ Display Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 57 AS-i 3.0 EtherNet/IP + Modbus TCP Gateways with integrated Safety Monitor AS-Interface Master/Gateways/ AS-i 3.0 EtherNet/IP + Modbus TCP-Gateways with integrated Safety Monitor 2 / 1 Master, EtherNet/IP + Modbus TCP Slave • switch integrated 1 Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous BWU2267 / BWU2273 BWU2317 AS-Interface Modules/Slaves 16 / 32 release circuits • 4 release circuits SIL 3, cat. 4 on the Monitor two sets of safe relays, two sets of fast electronic safe outputs Safe AS-i outputs are supported • 16 / 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address BWU2579 Bus couplers Master Simulators Safety components Monitor configuration can be ,arbitrarily" large • 256 configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration blocks Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data 1 Modbus TCP from Ident. no.(see lateral label): 13076 Article no. BWU2267 / BWU2273 / BWU2317 BWU2579 Interfaces Ethernet interfaces RJ-45: 10/100 MBaud EtherNet + Modbus TCP according to IEEE 802.3, switch integrated Baudraten 10/100 MBaud AS-i cycle time AS-i cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Accessories Safety monitor Start delay < 10 ms Max. turn-off time < 40 ms Inputs: 4 x EDM/Start EDM: inputs to monitor external devices Start: Start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Outputs: 4 x output switching elements relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V Card slot chip card for storage of configuration data Software Display LCD indication of slave adresses and error messages in plaintext LED power power on LED net Ethernet network active LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled LED prj mode configuration mode active Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 58 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 EtherNet/IP + Modbus TCP Gateways with integrated Safety Monitor state of inputs: LED off: open LED on: closed 4 x LED output circuit state of outputs: LED off: open LED on: closed AS-Interface Master/Gateways/ auxiliary power 4 x LED EDM/Start UL-specifications (UL508) an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2267 • BWU2273 • BWU2317 • BWU2579 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Standards EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2001, SIL 3 EN ISO 13 849-1:2008, performance-level e Safety components External protection Environment Housing Stainless Steel Ambient operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Protection category IEC 60 529 IP20 Maximum tolerable shock and vibration stress according to EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (W / H / D in mm) 100 / 120 / 96 Weight 800 g 100 / 120 / 106 Article No. Diagnostics AS-i Safety Number of Max. number Number of release circuits in Configuration interface outputs are AS-i circuits of release device blocks supported Safety circuits Monitor BWU2267 RS 232 yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Masters with integrated power supply decoupling yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Masters yes 2 32 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Masters with integrated power supply decoupling + Ethernet1 BWU2273 RS 232 + Ethernet1 BWU2317 RS 232 + Ethernet1 BWU2579 1 ASIMON, AS-i Control Tools via RS-232 and Ethernet (RJ-45 EtherNet/IP + Modbus TCP-interface) ASIMON, AS-i Control Tools via Ethernet diagnostics interface and Ethernet (RJ-45 EtherNet/IP + Modbus TCP-interface) Software 2 Ethernet SafeLink2 Number of AS-i masters Bus couplers Master Simulators LED AUX BWU2579 AS-Interface Modules/Slaves BWU2267 / BWU2273 / BWU2317 Accessories Article no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 59 AS-i 3.0 EtherNet/IP + Modbus TCP Gateways with integrated Safety Monitor AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Operating current Article No. master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA BWU2267 – Version „1 Gateway, 1 power supply for 2 master power supply, approx 300mA out of AS-i network AS-i circuits“, ca. 350mA (PELV voltage) • • BWU2273 • BWU2317 • – – BWU2579 – • – Article No. BWU2379 BWU2380 BWU2267 – – • BWU2273 • – – BWU2317 – • – BWU2579 – – • – Full functional range of EtherNet/IP gateways (without AS-i Safety) BWU2381 Sicherheitseinheit (Safety Unit) Software Accessories Bus couplers Master Simulators Safety components Safety Monitor block diagrams Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 60 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 EtherNet/IP + Modbus TCP Gateways with integrated Safety Monitor Connections: Gateway + Safety Monitor BWU2273 1.13 2.Y2 0V +4 1.13 0 V 24 V 2.13 2.Y2 + 4 2.Y1 + 3 output switching element EDM/Start inputs 24 V 2.13 2.Y1 + 3 + - + + - +1 1.14 +ASI 1– 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching element +ASI 1– + ASI 2 – - + - +ASI 1– +ASI 1– + - + 1 1.Y1 + 2 1.Y2 1.14 3.14 4.14 2.14 EDM/Start inputs output switching element ASI 1 +PWR– (max. 8A) + AS-i +PWR- (max. 8A) + +ASI 2- / 24V 0V BWU2317 1.13 2.Y2 0V 24 V 2.13 +4 2.Y1 +3 output switching element EDM/Start inputs + - + - + +ASI 1– ASI 1 +PWR- (max. 8A) - + - +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 Safety components - Bus couplers Master Simulators + AS-Interface Modules/Slaves Ethernet/IP output switching element EDM/Start inputs AS-Interface Master/Gateways/ BWU2267 / BWU2579 EDM/Start inputs output switching element + ASI 2 – Accessoiries: Software • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Masters/Monitors in stainless steel (art. no. BW2071) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 Accessories ASI + 2 +PWR- (max. 8A) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 61 AS-i 3.0 EtherCAT Gateways with integrated Safety Monitor AS-Interface Master/Gateways/ AS-i 3.0 EtherCAT Gateways with integratesd Safety Monitor 2 / 1 Master, EtherCAT Slave 1 Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous BWU2281 / BWU2238 16 release circuits AS-Interface Modules/Slaves • 4 / 2 CAT4, SIL 3 safe output circuits on the Monitor two sets of safe relays, two sets of fast electronic safe outputs Safe AS-i outputs are supported • 16 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address Monitor configuration can be ,arbitrarily" large Safety components • configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration block Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data Article no. BWU2281 / BWU2338 Interfaces Interface EtherCAT RJ-45 Baud rate 10/100 MBaud Bus couplers Master Simulators AS-i Cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Safety monitor Release circuits 16 Start delay < 10 ms Max. turn-off time < 40 ms Inputs: 4 x EDM/Start EDM: inputs to monitor external devices Start: Start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Outputs: 4 x output switching elements relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V Software Accessories semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V Card slot chip card for storage of configuration data Display LCD indication of slave adresses and error messages in plaintext LED power power on LED EtherCAT EtherCat network active LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled LED prj mode configuration mode active LED AUX auxiliary power 4 x LED EDM/Start state of inputs: LED off: open LED on: closed Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 62 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de BWU2281 / BWU2338 4 x LED output circuit state of outputs: LED off: open LED on: closed UL-specifications (UL508) External protection an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2281 • BWU2338 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Standards EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2001, SIL 3 EN ISO 13 849-1:2008, performance-level e Environment 0°C … +55°C Storage temperature -25°C … +85°C Housing stainless steel Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (W / H / D in mm) 100 / 120 / 96 Weight 800 g Safety components Ambient operating temperature AS-Interface Modules/Slaves Article no. AS-Interface Master/Gateways/ AS-i 3.0 EtherCAT Gateways with integrated Safety Monitor Monitor BWU2281 RS 232 yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Masters with integrated power supply decoupling BWU2338 RS 232 yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master with integrated power supply decoupling Bus couplers Master Simulators Article No. Diagnostics AS-i Safety Number of Max. number Number of release circuits Configuration Number of AS-i interface outputs are AS-i circuits of release in device blocks masters supported Safety circuits Master power supply, approx 300mA out of AS-i network Master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA BWU2281 – • BWU2338 • – Software Article No. Accessories Operating current Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 63 AS-i 3.0 EtherCAT Gateways with integrated Safety Monitor Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Safety Monitor block diagrams Sicherheitseinheit (Safety Unit) Connections: Gateway + Safety Monitor BWU2281 BWU2338 24 V 2.13 2.Y1 1.13 2.Y2 +3 0V 24 V 2.13 +4 2.Y1 +3 output switching elemen output switching elemen EDM/Start inputs EDM/Start inputs ETHERCAT + - + - + - + +1 +ASI 1– +ASI 1– Accessories 0V +4 ETHERCAT Bus couplers Master Simulators 1.13 2.Y2 + ASI 2 – + AS-i +PWR- (max. 8A) 1.14 1.Y1 3.14 - + - +2 1.Y2 4.14 2.14 EDM/Start inputs output switching elemen +ASI 1– +ASI 1– + ASI 2 – + - +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching elemen + AS-i +PWR- (max. 4A) Accessoiries: Software • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Masters/Monitors in stainless steel (art. no. BW2071) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 64 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de PC-Boards/PCB Modules Diagnostic and configuration interface Recognition of duplicate AS-i addresses AS-i fault detector Article no. PCI board 2 AS-i networks, 2 AS-i Masters RS 232 yes yes BW1922 PCI board 2 AS-i networks, 2 AS-i Masters - no no BW2087 Compact-PCI 2 AS-i networks, 2 AS-i Masters - no no BW1911 ISA PC board 1 AS-i network, 1 AS-i Master - no no BW1228 PC/104 board 1 AS-i network, 1 AS-i Master - no no BW1229 M-Module 1 AS-i network, 1 AS-i Master - no no BW1230 OEM-Module 1 AS-i network, 1 AS-i Master serial TTL no no BW1670 OEM-Module 1 AS-i network, 1 AS-i Master serial TTL no no BW1588 OEM-Module 1 AS-i network, 1 AS-i Master serial TTL no no BW2176 OEM-Module 1 AS-i network, 1 AS-i Master serial TTL no no BW1554 AS-Interface Modules/Slaves Number of AS-i networks, number of AS-i Master Safety components Type Software Accessories Figure Bus couplers Master Simulators PC-Boards/PCB Modules AS-Interface Master/Gateways/ Overview PC-Boards/PCB Modules Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 65 AS-i Master OEM Modules/PC Boards AS-Interface Master/Gateways/ AS-i Masters for PC based Automation The whole Technology around the PC systems (hardware and software) has been turning more powerful with falling prices. This is one reason why PC based systems have been used in growing figures, also in industrial automation. Many possibilities to use a PC in combination with soft PLCs, to write own application software in C, C++, Pascal, Delphi, Visual Basic etc., or to use visualization packages are indications that AS-i has been used in combination with PC based automation. Especially in that field Bihl+Wiedemann offers the all common hard- and software interfaces for PC based automation. For each problem the right AS-i master solution. For the direct integration of AS-i Masters into PC systems Bihl+Wiedemann offers AS-i Masters with room with the master display. As fieldbus application layer Modbus is used. Other protocols can be implemented on request. Bihl+Wiedemann provides all common drivers for AS-i Masters: OPC server, NT driver, 16 bit and 32 bit dll drivers, etc. free of charge in the internet. In this way there is no need for a timeconsuming licensing procedure with key disks etc. The newest drivers can be downloaded on 24 hours a day, 365 days a year. It does not matter where problems occur with the use of the homepage users can ensure that they have got the right drivers. Embedded AS-i Masters: AS-i Master OEM Module • ISA-Bus interface or as • PC/104-Modul. These cards have got the PLC functionality "AS-i Control" (Fast Logic) on board. While the AS-i Master controls the AS-i network the full resources of the computer can be used for visualization or other applications. Further AS-i Masters to interface a PC are the AS-i Masters with serial interface and the Gateway between AS-i and Ethernet TCP/IP. The AS-i/Ethernet TCP/IP Gateway is an easy to use device to link the AS-i directly to the company network. While the Gateway is located near the application, the PC remains in the The AS-i Master OEM module is ideal for integration in specific electronics. The AS-i Master OEM module fullfills the new AS-i specification 2.1 and supports all new AS-i functions. Additionally the new OEM module is supporting all AS-i master specialities of Bihl+Wiedemann as the special AS-i safety diagnostics, AS-i analyser functions etc. Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves • PCI-Bus interface with 2 AS-i Masters, Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 66 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Master PCI Board / AS-i 3.0 Master Compact PCI Board AS-i Master Board (BW1922, BW2087) for AT-PCs with PCI slots AS-i 3.0 Master Board (BW1911) for AT-PCs with Compact PCI slots BW1922 BW2087 Advanced AS-i diagnostics (BW1922): duplicate address‘ recognition AS-i earth fault detector integrated AS-i noise detector integrated RS 232 diagnostic interface Advanced AS-i diagnostic function for the localization of occasionally occurring configuration errors as well as for the qualitative diagnosis of the AS-i communication are also implemented. Article no. The DPRAM interface provides an easy integration of the AS-i PCI Board in any operating system (special drivers). The address of the AS-i PCI Board does not have to be adjusted. The AS-i PCI Board works with "Plug and Play". Up to 4 AS-i PCI Masters can be used simultaneously in one PC. The AS-i PCI Board serves the requirements of industrial use. BW1922 Type Duplicate address‘ recognition For normal operation there is no need for an PC interrupt, but the AS-i PCI Board is capable to generate interrupts cyclically with every AS-i cycle or leaded by configuration errors or changes in input data. BW2087 – yes AS-i noise detector integrated yes Program memory (EEPROM) – – yes Interface Serial interface Compact PCI Board yes AS-i earth fault detector integrated RS 232 diagnostic interface BW1911 PCI Board – 32 bit PCI Bus interface, 3,3 V/5 V galvanic isolation to AS-i AS-i circuit 1, AS-i circuit 2 RS 232 – 16 KB – Operating voltage 3,3 V/5 V DC and AS-i voltage Operating current approx. 300 mA out of 5 V power supply approx. 100 mA out of 3,3 V power supply approx. 70 mA out of AS-i per AS-i circuit Voltage of insulation EMC directions Ambient operating temperature Storage temperature AS-i cycle time per AS-i circuit ≥ 500 V EN 61 000-6-2, EN 61 000-6-4 0°C … +55°C -25°C … +70°C 150 μs*(number of slaves + 2) AS-i specification 3.0 AS-i master profile M4 Requirements Bus couplers Master Simulators The AS-i Master PCI Board realizes the functionality of two complete AS-i Masters on a PCI Board. In addition to that an implemented AS-i control unit performs as a PLC to preprocess the AS-i data on the board (BW1922). Another additional function is the integrated watchdog function. Safety components Art. No. BW1922: AS-i 3.0 Double Master with advanced diagnostics Art. No. BW2087: AS-i 3.0 Double Master without RS 232 interface, without duplicate address‘ recognition Art. No. BW1911: AS-i 3.0 Compact PCI Double Master AS-Interface Modules/Slaves BW1911 Accessories • • • • AS-Interface Master/Gateways/ 2 AS-i Master on 1 board IBM compatible PC 80 486, PCI Accessories: • AS-i Control Tools (Windows) (art. no. BW1602, v. page 323) • AS-i power supply 4 A (art. no. BW1649, s. page 275) • OPC Server • AS-i power supply decoupling unit for 2 AS-i circuits (art. no. BWU1943, s. page 283) • DLL drivers for Win 2000 and Win XP; Linux driver Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 67 Software Connections AS-i PC2 AS-Interface Master/Gateways/ AS-i Master Board for AT-PCs AS-i Control function Watchdog Advanced AS-i diagnostics Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-i Specification 2.1 Article no. BW1228 AS-i PC2 realizes the functionality of a complete AS-i Master on a short PC-board. In addition to that an implemented AS-i Control unit performs as a PLC and an additional watchdog watches breakdowns on your PC system. If used without the AS-i Control the board will work as a pure AS-i Master. While the AS-i PC2 board controls the AS-i network, the full resources of the computer can be used for visualization or other applications. For normal operation there is no need for an interrupt, but the AS-i PC2 card is capable to generate interrupts leaded by events. Only 3 bytes of the I/O area are used. The watchdog can set the Master into the offline phase, if it is not triggered by a PC program. Advanced AS-i diagnostics to detect occasional occurring configuration errors and to judge the quality of the AS-i communication are implemented. AS-i PC2 uses a DPRAM interface for data exchange. This fact provides an easy embedding of AS-i PC2 in any PC operating system (special drivers). I/O-data is readable all time. Up to 8 AS-i PC2-Boards can be used simultaneously in one PC and can share one interrupt. The board serves the requirements of industrial use. Article no. BW1228 Type short AT-board Interface 8 bit ISA Bus interface, galvanic separation from AS-i Operating voltage 5 V DC and AS-i voltage Operating current approx. 200 mA out of power supply approx. 70 mA from AS-i Voltage of insulation ≥ 500 V EMC directions EN 50 082 EN 50 081 Ambient operating temperature Storage temperature Requirements: IBM compatible PC 80286 or higher Accessories: AS-i Control Tools (Windows) (art. no. BW1203, see also page 323) Examples in ANSI C and PASCAL, both with source code Drivers for: Microsoft C, Borland C 0°C … +55°C -25°C … +70°C AS-i cycle time per AS-i circuit 150 μs*(number of slaves + 1) AS-i specification 2.1 DLL drivers for: Win 3.11, Win 95/98, Win NT 4.0, Win 2000 OPC Server Power supply with a conventional power supply unit Power supply with an AS-Interface power supply unit Software Accessories AS-i Connections: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 68 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i/PC104 Master AS-Interface Master/Gateways/ AS-i Master Module in PC/104 format with AS-i Control function Watchdog Advanced AS-i diagnostics Article no. AS-i/PC104 module is capable to generate interrupts cyclically with every AS-i cycle or leaded by configuration errors or changes in input data. Several AS-i/PC104 Master modules can share one interrupt. The AS-i/PC104 Master uses a DPRAM interface for data exchange which reserves only 3 bytes on the PC/104 Bus (ISA-Bus) and provides an easy integration of AS-i/PC104 Masters in any PC operating system (special drivers). The base address of data exchange can be determined via software. Up to 8 AS-i/PC104 modules can be used simultaneously in one PC/104 system. Beside the use in PC/104 systems this AS-i Master module can be implemented as embedded AS-i Master into specific controllers. BW1229 Type PC/104 module Interface 8 bit PC/104 interface, 16 bit connector; galvanic separation from AS-i Operating voltage 5 V DC and AS-i voltage Operating current approx. 200 mA out of PC power supply approx. 70 mA from AS-i Voltage of insulation ≥ 500 V EMC directions EN 50 082 EN 50 081 Ambient operating temperature 0°C … +55°C Storage temperature -25°C … +70°C AS-i cyle time 150 μs*(number of slaves + 1) 2.1 Dimensions (L / W / H in mm) 96 / 90 / 16 Accessories: AS-i Control tools (Windows) (Art. no. BW1203, see also page 323) Examples ANSI C and PASCAL both with source code Drivers for: Microsoft C, Borland C DLL drivers for: Win 3.11, Win 95/98 ,Win NT 4.0, Win 2000 OPC Server Software AS-i specification Requirements: IBM compatible PC PC/104 architecture 80 286 or higher Accessories The AS-i/PC104 Master module realizes the functionality of a complete AS-i Master on a PC/104 module (identical functions as AS-i PC2 with ISA-bus interface). In addition to that an implemented AS-i Control unit performs as a PLC and an additional watchdog watches breakdowns of the PC/104 system. While the AS-i/PC104 Master controls the AS-i network, the full resources of the computer can be used for visualization or other applications. Without using the AS-i Control feature the board works as a pure AS-i Master. The activated watchdog sets the Master to the offline phase, if it is not triggered by a PC program. Advanced AS-i diagnostics to detect occasional occurring configuration errors and judge the quality of the AS-i communication are implemented. Normally there is no need for a PC interrupt, but the Safety components Article no. BW1229 Bus couplers Master Simulators AS-i Specification 2.1 AS-Interface Modules/Slaves Use as embedded AS-i-Master Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 69 AS-i Master M-Module AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i Master Module with M-Module Interface Watchdog Advanced AS-i diagnostics AS-i Specification 2.1 Article no. BW1230 The AS-i Master M-Module realizes the functionality of a complete AS-i Master on a M-Module (similar functions as AS-i PC2 with ISA-bus interface). The module is with the VITA standard "M-Module Mezzanine Specification". The AS-i Master M-Module is supporting the following features: Bus couplers Master Simulators Safety components • Single M-Module The AS-i Master M-Module uses a DPRAM interface for data exchange. The DPRAM interface is consuming 128 words, but only the low bytes are used. The DPRAM interface is easy to use, especially with any operating systems and with different programming languages. • +5 V operating voltage • no +/-12 V operating voltage • 8 Bit data bus • 8 Bit address bus • Interrupt-capable, Typ A (software-end-of-interrupt) • AS-i connection through COMBICON connectors on the front • AS-i signal additional through Pin 23 and 24 of the Peripheral Connectors Beside the use in VMEbus or other systems through carrier boards (for example 3U or 6U carrier boards) this AS-i Master module can be implemented as embedded AS-i Master into specific controllers. Article no. BW1230 AS-i specification 2.1 Type M-Module Interface 8 bit M-Bus interface; galvanic separation from AS-i Operating voltage 5 V DC and AS-i voltage Operating current approx. 200 mA out of PC power supply approx. 70 mA from AS-i Voltage of insulation ≥ 500 V EMC directions EN 50 082 EN 50 081 Ambient operating temperature Storage temperature Requirements: Carrier boards for example 3U or 6U for VME-bus system, Compact PCI etc. Connections: 0°C … +55°C -25°C … +70°C AS-i cycle time 150 μs*(Number of slaves + 1) Dimensions (L / W / H in mm) 150 / 53 / 14 Software Accessories The activated watchdog sets the Master to the offline phase, if it is not triggered by a host program. Advanced AS-i diagnostics to detect occasional occurring configuration errors and judge the quality of the AS-i communication are implemented. Normally there is no need for an interrupt, but the AS-i Master M-Module is capable to generate interrupts cyclically with every AS-i cycle or leaded by configuration errors or changes in input data. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 70 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Master OEM Module l AS-i Master Board as OEM Module AS-Interface Master/Gateways/ AS-i-Master OEM Module for integration in specific electronics AS-i Specification 3.0 AS-i Master specialities as AS-i Safety diagnostics, AS-i Analyser functions etc. Assembly variants optional, please contact us! BW1554 AS-i specification 3.0 and supports all new AS-i functions. Additionally the new OEM Module is supporting all AS-i Master specialities of Bihl+Wiedemann as the special AS-i Safety diagnostics, AS-i Analyser functions etc. The AS-i Master OEM board BW1588 is the optimal version for use together with the main board of a customer today. AS-i has to be connected by soldering a cable on the board. BW1670 has additionally two wiring pins for the AS-i connection so that this board can be used together with the evaluation kit without any change. BW1554 is showing further possiblities like LEDs, a Combicon for AS-i connection and so on. Customer-specific special versions are possible on short notice! 3.0 Type OEM Module Dimensions (L /W /H) 73 mm, 37 mm, 14 mm Weight 25 g Interface 8 bit bus interface; galvanic separation to AS-i Operating voltage 5 V DC and AS-i voltage Operating current approx. 100 mA out of power supply approx. 70 mA from AS-i Voltage of insulation ≥ 500 V EMC directions according EN 50 081-2, EN 61 000-6-2, EN 50 295 Operating temperature 0°C … +55°C Storage temperature -25°C … +70°C Tolerable loading referring to humidity according EN 61 131-2 Tolerable loading referring to impacts according EN 61 131-2 Tolerable loading referring to vibrations according EN 61 131-2 37 L11 66 7 d 3. 2 3. 5 0 14 45. 7 73 AS-i cycle time per AS-i circuit 150 μs*(number of slaves + 2) For more details see data sheet. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 71 Accessories AS-i Specification Accessories: • Evaluation Kit for AS-i Master OEM Module (Art. no. BW1565) • AS-i Configurator (Windows) "AS-i Control Tools" Software BW1554/BW1588/BW1670/BW2176 2. 54 Article no. r2 The AS-i Master realizes the functionality of a complete AS-i Master 3.0 on an OEM Module. The module is supporting the following features: • +5 V operating voltage • 8 bit data bus • 10 bit address bus • Interrupt-capable • AS-i connection also at 2.54 mm connection • Wiring pin 2 x 15 pins 2.54 mm for the DPRAM Interface and serial interface (TTL) • Optional: AS-i connection through COMBICON connectors on the front (BW1554) The AS-i Master OEM Module is ideal for integration in specific electronics. The AS-i Master OEM Module fullfills the new Bus couplers Master Simulators Article no. BW2176 with option for AS-i chip programming Article no. BW1670 for use together with the evaluation kit BW1565 Article no. BW1588 for AS-i 3.0 for customer applications Article no. BW1554 sample for different options Safety components AS-Interface Modules/Slaves BW1670 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways I/O Modules Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 72 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de I/O Modules • Cost efficient solution in IP20, 22,5 mm Housing Type Inputs digital Outputs digital Input voltage (sensor supply) Output voltage (actuator supply) AS-i connection AS-i address Article no. 4 4 out of AUX out of AUX clamps 1 AB Slave BWU1938 8 8 out of AUX out of AUX clamps 2 AB Slaves BWU2490 IP20, 22,5 mm, 4x COMBICON IP20, 22,5 mm, 6x COMBICON Digital Modules AS-i: Stainless Steel, IP20 AS-Interface Modules/Slaves Digital Modules AS-i: IP20, 22,5 mm AS-Interface Master/Gateways Overview I/O Modules Inputs digital Outputs digital Input voltage (sensor supply) Output voltage (actuator supply) AS-i address Article no. Stainless Steel in IP20, 45 mm height 4 4 x relay out of AS-i out of AUX 1 Single Slave BWU1926 Stainless Steel in IP20, 45 mm height 4 3 x relay out of AS-i out of AUX 1 AB Slave BWU1808 Stainless Steel in IP20, 45 mm height 4 4x electronic out of AUX out of AUX 1 AB Slave BWU1907 Stainless Steel in IP20, 45 mm height 4 4x electronic out of AUX out of AUX 1 Single Slave BWU2565 Stainless Steel in IP20, 45 mm height 8 - out of AUX out of AUX 2 AB Slaves BWU2077 Stainless Steel in IP20, 45 mm height - 8x electronic - out of AUX 2 AB Slave BWU2078 Stainless Steel in IP20, 90 mm height 4 4 x relay out of AS-i out of AUX 1 Single Slave BWU2555 Stainless Steel in IP20, 90 mm height 8 - out of AUX out of AUX 2 AB Slaves BWU2556 Bus couplers Master Simulators Type Software Accessories Housing Safety components • Robust, Stainless Steel in IP20 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 73 I/O Modules Digital Modules AS-i: IP67, M12 Housing Type Inputs digital Outputs digital Inputs analog Input voltage (sensor supply) Output voltage (actuator supply) AS-i asdress IP67, 4 x M12 4 - - out of AS-i out of AUX 1 AB Slave BWU2552 IP67, 4 x M12 4 - - out of AS-i out of AUX 1 AB Slave BWU2620 IP67, 4 x M12 4 4 - out of AS-i out of AUX 1 AB Slave BWU2487 IP67, 4 x M12 - 4 - - out of AUX 1 AB Slave BWU2594 IP67, 8 x M12 4 4 - out of AS-i out of AUX 1 AB Slave BWU2626 IP67, 8 x M12 4 4 - out of AS-i out of AUX 1 AB Slave BWU2617 IP67, 8 x M12 4 4 - out of AS-i out of AUX 1 Single Slave IP67, 8 x M12 4 4 - out of AUX out of AUX 1 AB Slave BWU2645 IP67, 8 x M12 8 - - out of AS-i out of AUX 2 AB Slaves BWU2651 BWU2652 BW2313 IP67, 8 x M12 - 8 - - out of AUX 2 AB Slaves IP67, 8 x M12 4 4 2 x Pt100 out of AUX out of AUX 2 AB Slaves Article no. BWU2684 Analog Modules AS-i: IP20, 22,5 mm • "Plug and Play" as simply as digital IO Housing Type Inputs analog Outputs analog Input voltage (sensor supply) Output voltage AS-i (actuator supply) address IP20, 22,5 mm x 92 mm 2 x 4 ... 20mA/1 x 0 … 10V - arbitrary, out of AS-i or out of AUX, Default out of AS-i 1 AB Slave IP20, 22,5 mm x 92 mm 2 x 4 ... 20mA/1 x 0 … 10V - arbitrary, out of AS-i or out of AUX, Default out of AS-i 1 Single Slave BWU1345 IP20, 22,5 mm x 92 mm - 2 x 0 … 20mA/2 x 0 …10V - arbitrary, out of AS-i or out of AUX, Default out of AS-i 1 Single Slave BWU1412 IP20, 22,5 mm x 92 mm - 2 x 0 … 20mA/2 x 0 …10V - arbitrary, out of AS-i or out of AUX, Default out of AS-i 1 Single Slave BWU1727 IP20, 22,5 mm x 92 mm - 2 x +-10V - out of AUX 1 Single Slave BWU2224 IP20, 22,5 mm x 105 mm 4 x 4 … 20mA - arbitrary, out of AS-i or out of AUX, auto switching 1 Single Slave BWU1364 IP20, 22,5 mm x 105 mm 4 x 0 ... 10V - arbitrary, out of AS-i or out of AUX, auto switching 1 Single Slave BWU1365 IP20, 22,5 mm x 105 mm 4 x Pt100 - out of AS-i - 1 Single Slave BWU1368 IP20, 22,5 mm x 105 mm 4 x thermocouple type J - out of AS-i - 1 Single Slave BWU1933 IP20, 22,5 mm x 105 mm 4 x thermocouple type K - out of AS-i - 1 Single Slave BWU2243 IP20, 22,5 mm x 105 mm - 4 x 0 … 20mA - arbitrary, out of AS-i or out of AUX, auto switching 1 Single Slave BWU1366 IP20, 22,5 mm x 105 mm - 4 x 0 … 10V - arbitrary, out of AS-i or out of AUX, auto switching 1 Single Slave BWU1367 Article no. BWU1897 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways • IP67, M12: 2 x 2 connectors for profile cable • 2 color LEDs per output, state yellow, overload red Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 74 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de I/O Modules Analog Modules AS-i: IP65, PG Output voltage AS-i (actuator supply) address IP65, 3 x PG 2 x 4 … 20mA - arbitrary, out of AS-i or out of AUX, Default out of AS-i 1 Single Slave BWU1232 IP65, 3 x PG 2 x 0 … 10V - arbitrary, out of AS-i or out of AUX, Default out of AS-i 1 Single Slave BWU1233 IP65, 3 x PG Balance Controller - out of AS-i - 1 Single Slave BWU2240 1 Single Slave BWU1234 Article no. IP65, 3 x PG - 2 x 0 ... 20mA - arbitrary, out of AS-i or out of AUX, Default out of AS-i IP65, 3 x PG - 2 x 0 ... 10V - arbitrary, out of AS-i or out of AUX, Default out of AS-i 1 Single Slave BWU1235 IP65, 8 x PG 4 x Pt100 - out of AS-i - 1 Single Slave BWU1254 IP65, 8 x PG 4 x Pt1000 - out of AS-i - 1 Single Slave BWU1509 Analog Modules AS-i: IP65, M12 • "Plug and Play" as simply as digital IO Housing Type Inputs digital Outputs digital Inputs analog Outputs analog Input voltage (sensor supply) Output voltage (actuator supply) AS-i address Article no. IP65, M12, 45 mm width - - 2x 4 … 20mA - out of AS-i - 1 AB Slave BWU1893 - out of AS-i - 1 Single Slave BWU1894 IP65, M12, 45 mm width - - 2x 4 … 20mA IP65, M12, 45 mm width - - 2x 0 … 10V - out of AS-i - 1 AB Slave BWU1963 - out of AS-i - 1 Single Slave BWU1964 IP65, M12, 45 mm width - - 2x 0 … 10V IP65, M12, 45 mm width - - 2x Pt100 - out of AS-i - 1 AB Slave BWU1895 1x 0 … 20mA out of AS-i out of AS-i 2-4 Single Slaves BWU1917 out of AUX 2-4 Single Slaves BWU1853 IP65, M12, 90 mm width - - 1x 4 … 20mA/ 0 … 10V IP65, M12, 90 mm width - - 1x 4 … 20mA/ 0 … 10V 1x 0 … 10V out of AUX IP65, M12, 90 mm width - - 4x 4 … 20mA - arbitrary, out of AS-i or out of AUX, auto switching 1 Single Slave BWU1359 IP65, M12, 90 mm width - - 4x 0 ... 10V - arbitrary, out of AS-i or out of AUX, auto switching 1 Single Slave BWU1360 IP65, M12, 90 mm width - - 4x Pt100, 2/4 wire mode - out of AS-i - 1 Single Slave BWU1363 IP65, M12, 90 mm width - - 4x Pt100, 2/3 wire mode - out of AS-i - 1 Single Slave BWU2532 IP65, M12, 90 mm width - - - 4x 0 … 20mA - out of AUX 1 Single Slave BWU1722 IP65, M12, 90 mm width - - - 4x 0 … 20mA - arbitrary, out of AS-i or out of AUX, auto switching 1 Single Slave BWU1361 - 4x 0 … 10V - arbitrary, out of AS-i or out of AUX, auto switching 1 Single Slave BWU1362 IP65, M12, 90 mm width - - Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 75 AS-Interface Modules/Slaves Input voltage (sensor supply) Safety components Outputs analog Bus couplers Master Simulators Inputs analog Accessories Type Software Housing AS-Interface Master/Gateways • "Plug and Play" as simply as digital IO I/O Modules Analog Modules AS-i IP67, M12 Housing Type Inputs digital Outputs digital Input analog Input voltage (sensor supply) Output voltage (actuator supply) AS-i address Article no. IP67, 8 x M12 4 4 2 x Pt100 out of AUX out of AUX 2 AB Slaves BW2313 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways • IP67, M12: 2 x 2 connectors for profile cable • 2 color LEDs per output, state yellow, overload red Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 76 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i in IP20, 22,5 mm AS-Interface Master/Gateways Cost efficient solution in IP20 Housing, construction: IP20, 22,5 mm: Housing Inputs digital Outputs digital AS-i address1 Article no. 4 4 1 AB Slave BWU1938 8 8 2 AB Slaves BWU2490 4 x COMBICON 6 x COMBICON 1AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Article no. AS-Interface Modules/Slaves BWU2490 Safety components BWU1938 BWU1938 / BWU2490 AS-i connection COMBICON plug Periphery connection COMBICON plug Length of connector cable unlimited AS-i AS-i address S-7.A.7 (ID1=7 fixed) Slave 1: S-7.A.7 (ID1=7 default), Slave 2: S-7.A.7 (ID1=6 default) 1 AB Slave Operating voltage 2 AB Slaves 18 … 31.6V Max. current consumption 60mA 120mA Quiescent current 60mA 120mA Required Master profile ≥M4 Since AS-i specification 3.0 AUX Voltage Max. current consumption 18 … 30V 4A 8A Accessories Profile Bus couplers Master Simulators Connection Input Number Power supply Power supply of attached sensors 8 supply out of external 24V max. 1,2A permanent operation inputs 24V U<5V (low) U>15V (high) Software Switching threshold 4 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 77 Digital Modules AS-i in IP20, 22,5 mm Article no. BWU1938 / BWU2490 AS-Interface Master/Gateways Output Number 4, electronic 8, electronic Power supply supply out of external 24V Max. output current LED AS-i (green) flashing: adress 0, on: AS-i voltage o.k. – flashing: overload inputs/ overload outputs, on: communication error – AS-Interface Modules/Slaves LED AUX (green) Safety components O1-O4, Σ 3A max. O5-O8)1 Display LED FLT/FAULT (red) Bus couplers Master Simulators 1A (Σ 3A max. 1A (Σ 3A max.)1 green: AUX voltage on AS-i/FLT D1 (red/green) – green: slave online, no error red: no data exchange yellow/red flashing: adress 0 red/green flashing: peripheral fault AS-i/FLT D2 (red/green) – green: slave online, no error red: no data exchange yellow/red flashing: adress 0 red/green flashing: peripheral fault red flashing: slave is switched off because slave 1 has adress 0 state of inputs I1-I4 state of inputs I1-I8 state of outputs O1-O4 state of outputs O1-O8 LEDs I1 ... In (yellow) LEDs O1 ... On (yellow) Environment Applied standards EN 61 000-6-2 EN 61 000-6-3 Operating temperature -25°C … +70°C Storage temperature -25°C … +85°C Protection category DIN EN 60 529 IP20 Voltage of insulation 500V Dimensions (W / H / D) in mm 1 22,5 / 99 / 114 at temperature >60°C: (Σ 1A max.) Programming Bit setting D0 D1 D2 D3 Input BWU1938 BWU2490 I1 I2 I3 I4 Slave 1: I1 Slave 1: I2 Slave 1: I3 Slave 1: I4 Slave 2: I5 Slave 2: I6 Slave 2: I7 Slave 2: I8 Output BWU2490 O1 O2 O3 O4 Slave 1: O1 Slave 1: O2 Slave 1: O3 Slave 1: O4 Slave 2: O5 Slave 1: O6 Slave 1: O7 Slave 1: O8 Parameter bit BWU1938 / BWU2490 P0 P1 P2 P3 0= Off / 1= On (watchdog) 0= On / 1= Off (data input filter 128μs) not used not used Software Accessories BWU1938 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 78 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i in IP20, 22,5 mm Connections AS-i connection AUX+, AUX- External supply input I+, I- Sensor supply O- GND for outputs I1 - I4 Inputs O1 - O4 Outputs BWU2490 I+ I3 I6 OI2 I7 I4 I3 O1 O2 O4 O3 ASI FLT AUX Sensor supply O- GND for outputs I1 - I8 Inputs O1 - O8 Outputs BWU2490 I– I8 I4 OI1 I8 I1 I2 External supply input I+, I- I+ I7 I3 O– O– I6 I5 I2 I1 I2 I1 D1 I6 I5 D2 I3 I4 Safety components II4 I5 AS-i connection AUX+, AUX- I7 I8 AUX ASI/FLT D1 ASI/FLT D2 ADDR D1 ADDR 1 ADDR D2 O1 O2 O5 O6 O1 O2 O3 ASI + ASI – AUX+ ext. in O1 O5 O4 D2 O2 O3 O4 O6 O7 O8 ASI +ASI – AUX– ext. in Input module BWU1938 / BWU2490 O4 O3 O8 O7 D1 AUX+ AUX– ext. in ext. in Output module BWU1938 / BWU2490 ... I+ I1 I2 ... Ix Module Terminals ... O- O1 O2 ... Ox Bus couplers Master Simulators BWU1938 ASI+, ASI- AS-Interface Modules/Slaves ASI+, ASI- AS-Interface Master/Gateways BWU1938 Module Terminals 24V (Inputs) ... 0V 24V (Outputs) I+ I1 I2 ... Ix AUX+ AUXM o d u l e Te r m i n a l s Software M o d u l e Te r m i n a l s Accessories Seperate power supply Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 79 Digital Modules AS-i in Stainless Steel, IP20 AS-Interface Master/Gateways Robust housing solution for cabinet mounting BW2555 / BW2556 AS-Interface Modules/Slaves BW1808 / BW1907 / BW1926 / BW2077 / BW2078 / BW2565 Housing, construction: Stainless Steel, IP20: Housing Safety components 45 mm deep 90 mm deep Inputs digital Outputs digital Input voltage (sensor supply)1 AS-i address2 Art. no. 4 4 x relay out of AS-i 1 Single Slave BWU1926 4 3 x relay out of AS-i 1 AB Slave BWU1808 4 4 x electronic out of AUX 1 AB Slave BWU1907 4 4 x electronic out of AUX 1 Single Slave BWU2565 8 0 out of AUX 2 AB Slaves BWU2077 0 8 x electronic – 2 AB Slaves BWU2078 4 4 x relay out of AS-i 1 Single Slave BWU2555 8 0 out of AUX 2 AB Slaves BWU2556 Bus couplers Master Simulators Replacement, AS-i version 2.0: Single Slaves (digital), work even with the first AS-i Masters. Output voltage (actuator supply): outputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 1Input voltage (sensor supply): inputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 2 AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Artikel Nr. BW1808 BW1907 BW1926 BW2077 BW2078 BW2555 BW2556 BW2565 I: max. 1.5 m, O: unlimited I: max. 1.5 m, O: max. 1.5 m I: max. 1.5 m, O: unlimited I: max. 1.5 m O: max. 1.5 m I: max. 1.5 m, O: unlimited I: max. 1.5 m I: max. 1.5 m, O: max. 1.5 m S-7.A.E, ID1= 7 (default) S-7.A.7, ID1= 7 (fixed) S-7.F.E, ID1= F (default) 2 x S-0.A.E, ID1= 7 (fixed) S-7.A.7, ID1= 7 (fixed) S-7.F.E, ID1= F (default) 2 x S-0.A.E, ID1= 7 (fixed) 7. F. E, ID1=7 (fixed) 2 AB Slaves 1 Single Slave Connection Accessories Length of connector cable AS-i Profile AS-i address 1 Single Slave 2 AB Slaves 1 Single Slave 26 ... 31,6V 18 ... 31,6V 26 ... 31,6V 18 ... 31,6V 26 ... 31,6V Required Master profile ≥M3 ≥M4 ≥M0 ≥M3 ≥M4 ≥M0 ≥M3 ≥M0 Max. AS-i current consumption 200mA 60mA 200mA 100mA 80mA 200mA 100mA 60mA 2.1 3.0 2.0 2.1 3.0 2.0 2.1 2.0 Operating voltage Software Since AS-i specification Quiescent current 1 AB Slave 18 ... 31,6V < 30mA (no sensors, outputs= 0) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 80 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i in Stainless Steel, IP20 Artikel Nr. BW1808 BW1907 BW1926 – 18 ... 30V – BW2077 BW2078 BW2555 BW2556 BW2565 AUX Max. AUX current consumption (AUX-I) 1,2A permanent operation; 4A max. – (AUX-O) 2A permanent operation; 4A max. – 18 ... 30V (AUX) 1,2A permanent operation; 4A max. – 18 ... 30V (AUX1) 2A permanent operation; 4A max. (AUX2) 2A permanent operation; 4A max. (AUX) 1,2A permanent operation; 4A max. – (total) 8A max. (total) 8A max. (AUX-I) 1,2A permanent operation; 4A max. (AUX-O) 1,2A permanent operation; 4A max. AS-Interface Master/Gateways Voltage (total) 8A max. Input Power supply Power supply of attached sensors 8 – 4 24V generated out of AS-i supply out of external 24V 4 24V generated out of AS-i supply out of external 24V – 24V supply out of AS-i supply out of external 24V max. 100mA max. 1,2A permanent operation max. 100mA max. 1,2A permanent operation – max. 100mA max. 1,2A permanent operation Input level inputs 24V DC < 0,8mA (low) > 5mA (high) 8 – 4 inputs 24V DC < 0,8mA (low) > 5mA (high) AS-Interface Modules/Slaves Number 3 relays, change over, 230V, 10A (AC1) 4, electronic 4 relays, change over, 230V, 10A (AC1) – 8, electronic 4 relays, change over, 230V, 10A (AC1) – 4, electronic Power supply supply out of AS-i supply out of external 24V supply out of AS-i – supply out of external 24V supply out of AS-i – supply out of external 24V – 0,5A permanent operation per output – – 0,5A permanent operation per output state of inputs I1-I8 – – 0,5A permanent operation per output Display LEDs I1 ... In (yellow) LEDs O1 ... On (yellow) state of inputs I1-I4 state of outputs O1-O3 LED PWR (green) LED AUX (green) state of outputs O1-O4 AS-i voltage o.k. – (AUX-I) AUX voltage for inputs on, (AUX-O) AUX voltage for outputs on – state of inputs I1-I4 state of inputs I1-I4 – state of outputs O1-O4 state of outputs state of outputs O1 - O8 O1-O4 flashing: address is 0 on: AS-i voltage o.k. – state of inputs I1-I8 AUX voltage on LED FLT/FAULT communication flashing: AUX-I communication flashing: AUX (red) error voltage missing error voltage or overload missing or on: overload communication on: error communication error AS-i voltage o.k. (AUX 1, AUX 2) AUX voltage on – communication error flashing: AS-i voltage o.k address is 0 on: AS-i voltage o.k. AUX voltage on (AUX-I) AUX voltage for inputs on, (AUX-O) AUX voltage for outputs on flashing: AUX flashing: AUX I voltage missing voltage missing or overload or overload on: on: communication communication error error Environment Applied standards EN 61 000-6-2 EN 61 000-6-3 Operating temperature -25°C … +70°C EN 61 131-2 EN 61 000-6-2 EN 61 000-6-3 -25°C … +60°C Storage temperature EN 61 131-2 EN 61 000-6-2 EN 61 000-6-3 EN 61 000-6-2 EN 61 000-6-3 -25°C … +70°C -25°C … +60°C -25°C … +70°C -40°C … +70°C IP20 (build in) Protection category DIN EN 60 529 50 / 120 / 45 50 / 120 / 90 50 / 120 / 45 Software Dimensions (W / H / D in mm) EN 61 000-6-2 EN 61 000-6-3 Accessories Max. output current Bus couplers Master Simulators Number Safety components Output Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 81 Digital Modules AS-i in Stainless Steel, IP20 Programming: Bit setting AS-Interface Master/Gateways D0 D2 D3 Input BW1808 / BW1907 / BW1926 / BW2555 / BW2565 BW2077 / BW2556 I1 I2 I3 I4 Slave 1: I1 Slave 1: I2 Slave 1: I3 Slave 1: I4 Slave 2: I5 Slave 2: I6 Slave 2: I7 Slave 2: I8 Output BW1808 O1 O2 O3 – BW1907 / BW1926 / BW2555 / BW2565 O1 O2 O3 O4 Slave 1: A1 Slave 1: A2 Slave 1: A3 Slave 1: A4 Slave 2: A5 Slave 2: A6 Slave 2: A7 Slave 2: A8 BW2078 AS-Interface Modules/Slaves D1 Parameter bit BW1907 / BW2565 P0 P1 P2 P3 0= Off / 1= On (Watchdog) 0= ON / 1= Off (data input filter 128 μs) 0= On / 1= Off (synchronous I/O mode) not used BW1808 / BW1926 / BW2077 / BW2078 / BW2555 / BW2556 not used Safety components Programming notes: BW1808 BW1907 BW1926 BW2077 BW2078 BW2555 BW2556 IO Code 7 7 7 7 7 7 7 7 ID Code A A F A A F A F ID2 Code E 7 E E 7 E E E Connections: BW1808 / BW1926 / BW2555 ADDR Bus couplers Master Simulators AS-i + AS-i – +24 V I 1 +24 V 0V +24 V +24 V AS-i + I2 0V I3 I4 AS-i – PWR FLT I1 O1 I2 O2 I3 O3 I4 O4 PE K4CM PE K4NO K4NC K3CM K2CM K2NC K1CM K3NC K3NO K2NO K1NC K1NO ASI+, ASI- AS-i connection +24V, 0V Sensor supply, generated out of AS-i PE Protective ground E1 … E4 24V inputs K1CM … K4CM Relay common K1NO … K4NO Relay normally open K1NC … K4NC Relay normally closed Hint: In article no.: BW1808 the output O4 is not assigned; K4 is not used! BW1907 / BW2565 ADDR AS-i + AS-i – +24 V I I 1 Accessories BW2565 +24 V I I 2 0VI 0VI +24 V I I 3 +24 V I I 4 AS-i + AS-i – +24 V I ext.in nc PWR AUX-I FLT AUX-O I1 O1 I2 O2 I3 O3 I4 O4 0 V I ext.in nc +24 V O ext.in 0 V O ext.in O1 0VO O2 0VO O3 0VO O4 0VO AS-i +, AS-i - Connection to the AS-i bus +24V I ext.in, 0V I ext.in Supply inputs for inputs +24V O ext.in, 0V O ext.in Supply inputs for outputs +24V I, 0V I Sensor supply 0V O Supply outputs GND for outputs I1, I2, I3, I4 Inputs O1, O2, O3, O4 Outputs BW2077 / BW2556 AS-i +, AS-i ADDR 1 ADDR 2 PWR FLT AUX I1 I5 I2 I6 I3 I7 I4 I8 +24 V ext.in I5 0V I6 0 V ext.in +24 V I7 0V I8 +24 V 0V +24 V Connection to the AS-i bus +24V ext.in, 0V ext.in Supply inputs for inputs +24V, 0V Sensor supply I1 - I8 Inputs 0V +24 V Software AS-i + AS-i – +24 V I 1 0V 0V +24 V I 2 +24 V I 3 0V 0V +24 V I 4 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 82 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i in Stainless Steel, IP20 ADDR 1 AS-i + AS-i – +24 V 1ext.in 0 V 1 ext.in 0V 1 O1 O2 0V 1 0V 1 O3 0V 1 AS-i + O4 AS-i – ADDR 2 PWR AUX 1 FLT AUX 2 O1 O5 O2 O6 O3 O7 O4 O8 +24 V 1 ext.in 0 V 1 ext.in +24 V 2 ext.in 0 V 2 ext.in +24 V 2 ext.in 0 V 2 ext.in O5 0V 2 O6 0V 2 O7 O8 Connection to the AS-i bus +24V1 ext.in 0V1 ext.in Supply inputs for outputs outputs A1 - A4 +24V2 ext.in 0V2 ext.in Supply inputs for outputs outputs A5 - A8 0V 2 0V1 Reference potential for outputs A1 - A4 0V 2 0V2 Reference potential for outputs A5 - A8 Outputs Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves O1 - O8 AS-Interface Master/Gateways BW2078 AS-i +, AS-i - Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 83 Digital Modules AS-i , IP67, M12 AS-Interface Modules/Slaves AS-Interface Master/Gateways 2x2 connectors for profile cable 2 color LEDs per output, state (yellow), overload (red) BWU2487 BWU2594 Housing Safety components Bus couplers Master Simulators BWU2617 / BWU2626 / BWU2645 / BWU2651 / BWU2652 / BWU2684 Housing, construction: IP67, M12 4 x M12 8 x M12 Inputs digital Outputs digital M12 wiring1 (sensor supply)2 Input voltage AS-i connection3 AS-i address4 Art. no. 4 0 Y out of AS-i AS-i profile cable 1 AB Slave BWU2552 4 0 Single out of AS-i AS-i profile cable 1 AB Slave BWU2620 4 4 Y out of AS-i AS-i profile cable 1 AB Slave BWU2487 0 4 Y – AS-i profile cable 1 AB Slave BWU2594 4 4 Y out of AS-i AS-i profile cable 1 AB Slave BWU2626 4 4 Single out of AS-i AS-i profile cable 1 AB Slave BWU2617 4 4 Single out of AS-i AS-i profile cable 1 Single Slave BWU2684 4 4 Single out of AUX AS-i via M12 1 AB Slave BWU2645 8 0 Y out of AS-i AS-i profile cable 2 AB Slaves BWU2651 0 8 Y – AS-i profile cable 2 AB Slaves BWU2652 Replacement, AS-i version 2.0: Single Slaves (digital), work even with the first AS-i Masters. Output voltage (actuator supply): outputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 1 M12 wiring: either as single–wiring or Y–wiring. Single-wiring 3 5 2 Accessories BWU2552 BWU2620 4 1 Y-wiring 0V I nc +24V nc 3 2 5 4 1 0V In nc +24V In+1 2 Input voltage (sensor supply): inputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 3AS-i connection: the connection to AS-i as well as to AUX (auxiliary 24V power) is either made via yellow AS-i profile cable with piercing tecnology or via M12 socket. 4 Software AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 84 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i , IP67, M12 Article no. BWU2552 BWU2620 BWU2487 BWU2594 BWU2626 BWU2617 BWU2684 BWU2645 BWU2651 BWU2652 M12 M12, Y-wiring M12 profile cable and piercing M12, Y-wiring AS-i Profile S-0.A.E (ID1=7 default) AS-i address 1 AB Slave Operating voltage Required Master profile Since AS-i specification S-7.0.E (ID1=F default) S-7.A.7 (ID1=7 fixed) 1 Single Slave 1 AB Slave S-7.A.7 (ID1=7 fixed) Slave 1: S-7.A.7 (ID1=7 fixed), Slave 2: S-7.A.7 (ID1=6 default) Slave 1: S-0.A.E (ID1=7 default), Slave 2: S-0.A.E (ID1=6 default) 2 AB Slaves 30V (18 … 31.6V) ≥M3 ≥M4 ≥M0 ≥M4 ≥M3 ≥M4 2.1 3.0 2.0 3.0 2.1 3.0 60mA 400mA 100mA – 24V (18 … 30V) – 6A 8 – Max. AS-i current consumption 200mA 80mA 200mA AUX Voltage – Max. AUX current consumption – 24V (18 … 30V) 2A 3A Input Number Power supply Power supply of attached sensors Input level – 4 4 supply out of AS-i – supply out of AS-i max. 120mA – max. 120mA U<5V (low) U>15V (high) – supply supply out of AUX out of AS-i max. 1A – 240mA – U<5V (low) U>15V (high) – Output Number Power supply Max. output current – 4 – – supply out of AUX 500mA per output 1A (Σ 3A max.) AS-Interface Modules/Slaves M12, Y-wiring M12 Safety components Periphery connection profile cable and piercing – 8 – supply out of AUX – 1A (Σ 3A max. für=O1-O4 + Σ 3A max. for=O5-O8) Bus couplers Master Simulators AS-i/AUX connection AS-Interface Master/Gateways Connection LED ASI (green) LED FLT/FAULT (red) – on: slave address is 0 or slave is offline flashing: slave has peripheral fault off: slave is online and slave has no peripheral fault – – green: Slave online, no error red: no exchange of data yellow/red flashing: address 0 Software AS-i FLT 1 (red/green) on: AS-i voltage on, slave has no peripheral fault and slave address is not 0 flashing: AS-i voltage on, but slave has peripheral fault or address 0 off: no AS-i voltage Accessories Display Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 85 Digital Modules AS-i , IP67, M12 BWU2552 BWU2620 BWU2487 BWU2594 BWU2626 BWU2617 BWU2684 BWU2645 BWU2651 BWU2652 AS-i FLT 2 (red/green) LED AUX (green) 2x LEDs I1 / I2 and I3 / I4 (yellow) 2x LEDs O1 / O2 and O3 / O4 (yellow) 4x LEDs (yellow) 4x LEDs (yellow) green: Slave online, no error red: no exchange of data yellow/red flashing: address 0 red/green flashing: peripheral fault red flashing: Slave is switched off because Slave 1 has address 0 or is not in data exchange – on: 24V DC AUX on off: no 24V DC AUX – – state of inputs I1 / I2 and I3 / I4: at least 1 input I1 / I2 (or I3 / I4) is on – – state of outputs O1 / O2 and O3 / O4: at least 1 output O1 / O2 (or O3 / O4) is on – state of inputs I1 to I4 – – state of inputs I1 to I4 state of outputs O1 to O4 – on: 24V DC AUX on off: no 24V DC AUX state of inputs I1 to I8 state of outputs O1 to O8 Environment EN 61 000-2 EN 61 000-3 EN 61 131-2 Applied standards Operating temperature -30°C … +70°C Storage temperature -30°C … +85°C Protection category (DIN EN 60 529) IP67 ≤15g, T≥11ms 10 ... 55Hz, 0,5mm amplitude Maximum tolerable shock and vibration stress ≥500V Isolation voltage Dimensions (W / H / D) in mm Weight 45 / 80 / 42 60 / 151 / 31 100g 200g Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Article no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 86 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i , IP67, M12 Programming AS-i Bit assignment Bit D0 D1 D2 D3 BWU2487 / BWU2552 / BWU2617 / BWU2620 / BWU2626 / BWU2684 I1 I2 I3 I4 BWU2487 / BWU2594 / BWU2617 / BWU2626 / BWU2684 O1 O2 O3 O4 P0 P1 P2 P3 0= On / 1= Off (data input filter 128μs) 0= On / 1= Off (synchronous I/O mode) not used AS-Interface Master/Gateways Input Output BWU2487 / BWU2594 / BWU2617 / BWU2626 / BWU2645 / BWU2652 / BWU2684 0= Off / 1= On (Watchdog) BWU2552 / BWU2620 / BWU2651 0= Off / 1= On (peripheral fault) AS-Interface Modules/Slaves Parameter bit BW2594 BWU2552 BWU2620 Pin1 Pin2 Pin3 I1/I2 24Vout of AS-i I2 0Vout of AS-i I1 nc X2 O1/O2 24Vext. O2 0Vext. O1 nc X3 I3/I4 24Vout of AS-i I4 0Vout of AS-i I3 nc X4 O3/O4 24Vext. O4 0Vext. O3 nc X1 O1 0Vext out O2 0Vext out O1 nc X2 O2 0Vext out nc 0Vext out O2 nc X3 O3 0Vext out O4 0Vext out O3 nc X4 O4 0Vext out nc 0Vext out O4 nc X1 I1 24Vout of AS-i I2 0Vout of AS-i I1 nc X2 I2 24Vout of AS-i nc 0Vout of AS-i I2 nc X3 I3 24Vout of AS-i I4 0Vout of AS-i I3 nc X4 I4 24Vout of AS-i nc 0Vout of AS-i I4 nc X1 I1 24Vout of AS-i nc 0Vout of AS-i I1 nc X2 I2 24Vout of AS-i nc 0Vout of AS-i I2 nc X3 I3 24Vout of AS-i nc 0Vout of AS-i I3 nc X4 I4 24Vout of AS-i nc 0Vout of AS-i I4 nc X1 X2 X3 X4 ADDR 3 5 4 connection for AS-i adressing device 2 1 Software ADDR (dummy plug) Pin4 Pin5 Bus couplers Master Simulators BW2487 Marking X1 Accessories Article no. M12 connection Safety components Connections Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 87 Digital Modules AS-i , IP67, M12 Connections AS-Interface Master/Gateways Article no. BWU2617, BWU2684 M12 connection AS-Interface Modules/Slaves Safety components Bus couplers Master Simulators Accessories BWU2651 Pin3 Pin4 Pin5 I1 24Vout of AS-i nc 0Vout of AS-i I1 nc I2 24Vout of AS-i nc 0Vout of AS-i I2 nc X3 I3 24Vout of AS-i nc 0Vout of AS-i I3 nc X4 I4 24Vout of AS-i nc 0Vout of AS-i I4 nc X5 O1 0Vext out nc 0Vext out O1 nc X6 O2 0Vext out nc 0Vext out O2 nc X7 O3 0Vext out nc 0Vext out O3 nc X8 O4 0Vext out nc 0Vext out O4 nc X1 X2 X3 X4 X5 X6 X7 X8 ADDR I1 24Vout of AS-i I2 0Vout of AS-i I1 nc X2 I2 24Vout of AS-i nc 0Vout of AS-i I2 nc X3 I3 24Vout of AS-i I4 0Vout of AS-i I3 nc X4 I4 24Vout of AS-i nc 0Vout of AS-i I4 nc X5 O1 0Vext out O2 0Vext out O1 nc X6 O2 0Vext out nc 0Vext out O2 nc X7 O3 0Vext out O4 0Vext out O3 nc X8 O4 0Vext out nc 0Vext out O4 nc connection for AS-i adressing device X1 I1 24Vext out nc 0Vext out I1 nc X2 I2 24Vext out nc 0Vext out I2 nc X3 I3 24Vext out nc 0Vext out I3 nc X4 I4 24Vext out nc 0Vext out I4 nc X5 O1 0Vext out nc 0Vext out O1 nc X6 O2 0Vext out nc 0Vext out O2 nc X7 O3 0Vext out nc 0Vext out O3 nc X8 O4 0Vext out nc 0Vext out O4 nc X9 AS-i AS-i+ 0Vext in AS-i- 24Vext in – X1 I1 24Vout of AS-i I2 0Vout of AS-i I1 nc X2 I2 24Vout of AS-i nc 0Vout of AS-i I2 nc X3 I3 24Vout of AS-i I4 0Vout of AS-i I3 nc X4 I4 24Vout of AS-i nc 0Vout of AS-i I4 nc X5 I5 24Vout of AS-i I6 0Vout of AS-i I5 nc X6 I6 24Vout of AS-i nc 0Vout of AS-i I6 nc X7 I7 24Vout of AS-i I8 0Vout of AS-i I7 nc X8 I8 24Vout of AS-i nc 0Vout of AS-i I8 nc connection for AS-i adressing device X1 O1 0Vext out O2 0Vext out O1 nc X2 O2 0Vext out nc 0Vext out O2 nc X3 O3 0Vext out O4 0Vext out O3 nc X4 O4 0Vext out nc 0Vext out O4 nc X5 O5 0Vext out O6 0Vext out O5 nc X6 O6 0Vext out nc 0Vext out O6 nc X7 O7 0Vext out O8 0Vext out O7 nc X8 O8 0Vext out nc 0Vext out O8 nc BWU2645 X1 X2 X3 X4 X5 X6 X7 X8 X9 3 2 5 4 1 connection for AS-i adressing device Software ADDR (dummy plug) BWU2617, BWU2626, BWU2651, BWU2652, BWU2684 connection for AS-i adressing device X1 ADDR (dummy plug) BWU2652 Pin2 X1 ADDR (dummy plug) BWU2645 Pin1 X2 ADDR (dummy plug) BWU2626 Marking Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 88 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i , IP67, M12 Connections Ix digital input x Ox digital outputx 24Vext out power supply, out of external voltage, positive pole (AUX, acuator supply) 0Vext out power supply, out of external voltage, negative pole (AUX, acuator supply) 24Vout of AS-i power supply, out of AS-i, positive pole (sensor supply) 0Vout of AS- power supply, out of AS-i, negative pole (sensor supply) AS-Interface Master/Gateways Signal name Explanation Power supply of attached sensors * Current / mA 200 150 130 100 AS-Interface Modules/Slaves BWU2487 / BWU2552 / BWU2620 0 10 20 30 40 50 60 70 *Power supply in relation to operating temperature / C° Accessories: AS-i substructure module for 4-channel module in 45 mm-housing (art. no. BW2349, see page 312) AS-i substructure module (CNOMO) 4-channel module in 45 mm-housing (art. no. BW2350, see page 312) AS-i substructure module (CNOMO) for 8-channel module in 60 mm-housing (article no. BW2351, see page 312) Protection caps for unused M12 sockets (article no. BW2368, see page 306) Software Accessories Bus couplers Master Simulators • • • • Safety components 50 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 89 Analog Modules AS-i IP20 BWU1345 / BWU1412 / BWU1364 / BWU1365 / BWU1727 / BWU1897 / BWU1366 / BWU1367 / BWU2224 BWU1368 / BWU1933 / BWU2243 Housing, construction: IP20, 22,5 mm Housing 4 x COMBICON AS-i address3 Art. no. – 1 AB Slave BWU1897 random, from AS-i or AUX, default AS-i – 1 Single Slave BWU1345 2x (0 ... 20mA / 0 ... 10V) – random, from AS-i or AUX, default AS-i 1 Single Slave BWU1412 0 2x (0 ... 20mA / 0 ... 10V) – random, from AS-i or AUX, default AUX 1 Single Slave BWU1727 0 2x (-10V ... +10V) – out of AUX 1 Single Slave BWU2224 4x 4 ... 20mA 0 random, from AS-i or AUX, auto switching – 1 Single Slave BWU1364 4x 0 ... 10V 0 random, from AS-i or AUX, auto switching – 1 Single Slave BWU1365 4x Pt100 0 out of AS-i – 1 Single Slave BWU1368 4 x thermocouple inputs type J 0 out of AS-i – 1 Single Slave BWU1933 4 x thermocouple inputs type K 0 out of AS-i – 1 Single Slave BWU2243 0 4x 0 ... 20mA – random, from AS-i or AUX, auto switching 1 Single Slave BWU1366 0 4x 0 ... 10V – random, from AS-i or AUX, auto switching 1 Single Slave BWU1367 Inputs Outputs Input voltage Output voltage analog analog (sensor supply)1 (actuator supply)2 2x (4 ... 20mA / 0 ... 10V) 0 random, from AS-i or AUX, default AS-i 2x (4 ... 20mA / 0 ... 10V) 0 0 6 x COMBICON Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways „Plug and Play“ – as simply as digital AS-i I/O 1 Input voltage (sensor supply): inputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 2Output Software voltage (actuator supply): outputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 3AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 90 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Analog Modules AS-i IP20 Article Nr. BWU1345 BWU1364 BWU1365 BWU1368 BWU1897 BWU1933 BWU1366 BWU1367 BWU1412 BWU1727 BWU2224 BWU2243 Device type Input Output Connection Periphery connection COMBICON clamp AS-i connection COMBICON clamp AS-i Profile Slave-type S-7.3 S-7.A.9 Single Slave (up to 31) AB Slave (up to 62) Single Slave (up to 31) ≥ M3 ≥ M4 ≥ M3 Required Master profile S-7.3.5 AS-i voltage 30V DC Max. current consumption < 80mA Since AS-i specification < 100mA 2.1 < 80mA 3.0 < 100mA 2.1 AUX Voltage – 18 .. 30V Max. current consumption – 100mA AS-Interface Modules/Slaves Operating voltage S-7.3 AS-Interface Master/Gateways General Data Input 16 Bit (1μA/1mV) 16 Bit (1μA) Range of value 4000 ... 20000 dez. / 0 ... 10000 dez. 4000 ... 20000 dez. Internal resistance 16 Bit (1mV) 16 Bit (0,1°C) 0 ... 10000 -200°C ... dez. +850°C 14 Bit (1μA/1mV) 16 Bit (0,1°C) – 4000 ... -200°C ... 20000 +760°C dez. / 0 ... 10000 dez. – 50Ω / 100kΩ – Max. input voltage 25V – 25V – Max. input current 40mA – 40mA – Power supply of attached sensors 50Ω / 100kΩ Safety components Resolution 1MΩ – out of AS-i / 24V DC extern – Resolution – Range of value – Resistance of the actuators 16 Bit (1mV) 0 ... 20000 0 ... 10000 dez. dez. 16 Bit (1μA/1mV) 16 Bit 0 ... 20000 dez. / 0 ... 10000 dez. -10000 ... +10000 dez. ≥ 1kΩ – Max. output current Power supply 16 Bit (1μA) – 10mA – out of AS-i / 24V DC extern 24V DC external (AUX) Bus couplers Master Simulators Output Environment Housing Operating temperature Storage temperature EN 61 000-6-2 EN 61 000-6-4 housing for DIN-rail mounting 0°C … +70°C 0°C … +6 0°C -25°C … +85°C IP20 Voltage of insulation ≥ 500V Software Protection category DIN 40 050 Accessories Applied standards Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 91 Analog Modules AS-i IP20 Programming of input Article Numbers BWU1345 BWU1364 BWU1365 BWU1368 BWU1897 BWU1933 BWU2243 • • • • • 0: normal operation 1: both channels in current mode and without broken wire recognition – – – • – 0: channel 2 is not projected 1: channel 2 is projected • – – – – Analog modul is switched on-/off (bit combination P1 and P2) – • – – – A peripheral fault can be released through channel X (bit combination P1 and P2) – – • – • 1: peripheral fault is indicated 0: peripheral fault is not indicated • – – • – Analog modul is switched on-/off (bit combination P1 and P2) – • – – – A peripheral fault can be released through channel X (bit combination P1 and P2) – – • – • 0: both channels in current mode and without broken wire recognition 1: normal operation • – – – – 0: peripheral fault is indicated 1: peripheral fault is not indicated – • – – – 0: 4 wire-mode 1: 2 wire-mode – – • – – 0: external cold-junction compensation 1: internal cold-junction compensation – – – – • P0: 0: 60H filter in A/D converter active 1: 50H filter in A/D converter active P1: P2: P3: Combination of input bits P1 and P2 BWU1364, BWU1365, BWU1933, BWU2243 BWU1368 Channel c.X is Peripheral fault can be released through channel P1 P2 c.1 c.2 c.3 c.4 P1 P2 1 2 3 4 0 0 on off off off 0 0 yes no no no 0 1 on on off off 0 1 yes yes no no 1 0 on on on off 1 0 yes yes yes no 1 1 on on on on 1 1 yes yes yes yes Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Bit setting Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 92 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Analog Modules AS-i IP20 Programming of output Article Numbers BWU1366, BWU1367 BWU1412, BWU1727 BWU2224 0: mode of channel 1 and 2 (bit combination P1 and P3) 1: automatic mode recognition – • – 0: profile is not monitored 1: profile is monitored1: • – – – • – • • • – • – AS-Interface Master/Gateways Bit setting P0: P1: 0: channel 1 is in mode voltage module 1: channel 1 is in mode current module P3: Programming notes ID Code ID1 Code 3hex – Dhex 7hex BWU1364, BWU1365, BWU1368, BWU1933, BWU2243 3hex – Ehex 7hex BWU1366, BWU1367 3hex – 6hex 7hex BWU1412, BWU1727 9hex – 5hex 7hex 1 Ahex Code-Definition 9hex 7hex 5hex 7hex BWU1897 ID2 Code IO Code ID1 14 bit 12 Bit channel 1 0; 2; 3 1 channel 1 and 4; 5; 7 (default) 2 BWU2224 3hex Fhex (default) 6 1. BWU1897 can transfer either 12 or 14 bit-values. Via ID1 the data capacitiy and the channel number can be defined. Connections BWU1345 LEDs BWU1345 Dimensions (W / H / D) in mm 22,5 / 99 / 92 PWR (green) AS-i voltage FAULT (red) AS-i communication error, peripheral fault AUX (green) Voltage supply 24V for the analog part INT (green) Voltage supply for the analog part out of AS-i Analog 1 (green) State of channel 1 Analog 2 (green) State of channel 2 Analog 1 (green) On: current measurement; off: voltage measurement Analog 2 (green) On: current measurement; off: voltage measurement ext. in ext. in Safety components Article no. BWU1345 Bus couplers Master Simulators 0: channel 2 is in mode voltage module 1: channel 2 is in mode current module Accessories 0: peripheral fault is indicated 1: peripheral fault is not indicated AS-Interface Modules/Slaves P2: Software Current or voltage modules can be attached over different clamps. The current supply of the sensors can take place depending upon position of a slide switch from AS-i or from external voltage (after PELV). With the help of a 2. slide switch the 2. channel in favor of faster data communication can be switched off. The position of the slide switches is indicated over LEDs. Supplying external loads: • by supply out of AS-i:: 50mA max. • y external supply: 500mA max. (750mA fuse) Attention: no PE connection at 24V aux. supply! Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 93 AS-Interface Master/Gateways Analog Modules AS-i IP20 Connections BWU1364, BWU1365 LEDs BWU1364, BWU1365 Dimensions (W / H / D) in mm 22,5 / 105 / 114 PWR (green) I1 24V ext. Sig+ 0V ext. I1 Sig- I1 24V ext. Sig+ 0V ext. I1 Sig- I2 24V ext. Sig+ 0V ext. I2 Sig- I2 24V ext. Sig+ 0V ext. I2 Sig- I3 24V ext. Sig+ 0V ext. I3 Sig- I3 24V ext. Sig+ 0V ext. I3 Sig- www.bihl-wiedemann.com 4..20 mA I1 I2 I3 I4 www.bihl-wiedemann.com 0..10 V I1 I2 I3 I4 AS-i FAULT AUX DIAG AS-i FAULT AUX DIAG Safety components AS-Interface Modules/Slaves DIAG (green) Diagnosis I1 ... I4 (green) State of channel I1, I2, I3, I4 I4 Sig- Art. no.: 1365 I4 24V Sig+ ext. 0V ext. AS-i+ AS-i- Aux+ Aux- I4 Sig- 0V ext. I4 24V Sig+ ext. AS-i+ AS-i- Aux+ Aux- The current supply of the sensors can be made out of AS-i or an external voltage supply (according to PELV). The current supply switches automatically to the supply out of external voltage supply, as soon as an external voltage is connected. The analog sensors and AS-i are galvanically separated. Connections BWU1366, BWU1367 LEDs BWU1366, BWU1367 Dimensions (W / H / D) in mm 22,5 / 105 / 114 PWR (green) 24V O1 ext. Sig+ 0V ext. O1 Sig- 24V O1 ext. Sig+ 0V ext. O1 Sig- 24V O2 ext. Sig+ 0V ext. O2 Sig- 24V O2 ext. Sig+ 0V ext. O2 Sig- 24V O3 ext. Sig+ 0V ext. O3 Sig- 24V O3 ext. Sig+ 0V ext. O3 Sig- www.bihl-wiedemann.com www.bihl-wiedemann.com AS-i FAULT AUX DIAG AS-i FAULT AUX DIAG Addressing Voltage supply 24V for the analog part DIAG (green) Diagnosis O1 ... O4 (green) State of channel O1, O2, O3, O4 S-7.3.6 S-7.3.6 0V ext. AS-i communication error, peripheral fault AUX (green) 0..10 V O1 O2 O3 O4 Art. no.: 1366 O4 Sig- AS-i voltage FAULT (red) Addressing 0..20 mA O1 O2 O3 O4 Bus couplers Master Simulators Voltage supply 24V for the analog part S-7.3.E Art. no.: 1364 Art. no.: 1367 O4 24V Sig+ ext. AS-i+ AS-i- Aux+ Aux- O4 Sig- 0V ext. O4 24V Sig+ ext. AS-i+ AS-i- Aux+ Aux- The current supply of the actuators can made out of AS-i or an external voltage supply (according to PELV). The current supply switches automatically to the supply out of external voltage supply, as soon as an external voltage is connected. The actuators and AS-i are galvanically separated. Connections BWU1368 LEDs BWU1368 Dimensions (W / H / D) in mm 22,5 / 105 / 114 PWR (green) AS-i voltage FAULT (red) AS-i communication error, peripheral fault I1 ... I4 (yellow) State of channel I1, I2, I3, I4 FE Accessories AS-i communication error, peripheral fault AUX (green) Addressing S-7.3.E Addressing AS-i voltage FAULT (red) FE FE FE CH2 CH2 CH2 CH2 + S+ SCH1 CH1 CH1 CH1 + S+ S- www.bihl-wiedemann.com PT100 I1 I2 I3 I4 AS-i FAULT S-7.3.E Addressing Software Art. no.: 1368 CH3 CH3 CH3 CH3 SS+ + CH4 CH4 CH4 CH4 SS+ + AS-i+ AS-i- The measuring sensors and AS-i are galvanically separated. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 94 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Analog Modules AS-i IP20 Connections BWU1412, BWU1727, BWU1897 LEDS BWU1412, BWU1727, BWU1897 Dimensions (W / H / D) in mm 22,5 / 99 / 92 PWR (green) Voltage supply for the analog part out of AS-i Analog 1 (green) State of channel 1 Analog 2 (green) State of channel 2 Analog 1 (green) Channel 1: on: current measurement; off: voltage measurement Analog 2 (green) Channel 2: on: current measurement; off: voltage measurement AUX ADDR Current or voltage modules can be attached over different clamps. The current supply of the actuators can take place depending upon position of a slide switch from AS-i or from external voltage (after PELV). The position of the slide switch is indicated over LEDs. BWU1897: With the help of a 2. slide switch the 2. channel in favor of faster data communication can be switched off. Attention: no PE connection at 24V aux. supply! Connections BWU1933, BWU2243 Terminal connections BWU1933, BWU2243 Dimensions (W / H / D) in mm 22,5 / 105 / 114 FE Functional earth TCx± Thermo element +/– (inputs 1 - 4) PTx± PT100 +/– (External cold junction compensation) AS-i± AS-Interface +/– NC Not connected The inputs ch. 2, ch. 3 and ch 4 are connected with a bridge and a resistor (in default state) to become a valid input value and to FE FE FE FE avoid peripheral faults. TC1+ PT1+ PT1- TC1This can also be obtained by setting the paramater P1 and P2. TC2+ PT2+ PT2- TC2The temperature is measured using cold junction temperature compensation. The analog sensors are galvanical separated to AS-i. For internal compensation the peripheral fault can be caused by a broken wire of the thermocouple. For the external compensation (Pt100 in connectors 2 and 3) the peripheral fault can also be caused by a broken wire or a short circuit of the Pt100 element. A short circuit of the TC cannot be recognised as an error. Note: Precise cold junction compensation requires vertical mounting and natural air circulation. A clearance of at least 5cm each side is required! PT100 AS-Interface Master/Gateways INT (green) AS-Interface Modules/Slaves Voltage supply 24V for the analog part Safety components PWR INT AS-i communication error, peripheral fault AUX (green) Bus couplers Master Simulators FAULT AS-i voltage FAULT (red) LEDs BWU1933, BWU2243 PWR (green) AS-i voltage AS-i communication error, peripheral fault In1 ... In4 (yellow) State of channel I1, I2, I3, I4 Software Accessories FAULT (red) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 95 Analog Modules AS-i IP20 LEDs BWU2224 Dimensions (W / H / D) in mm 22,5 / 105 / 114 PWR (green) AS-i voltage nc nc FAULT (red) On: AS-i communication error; flashing: peripheral fault nc nc AUX (green) Voltage supply 24V for the analog part 1 (yellow) State of channel 1 2 (yellow) State of channel 2 U1 Sig.- and U2 Sig.- connected. The outputs are short circuit. The output channels have a common reference potential. The actuators are controlled from separate 24V and they are galvanically isolated from AS-i and AUX. Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves 403 AS-Interface Master/Gateways Connections BWU2224 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 96 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Analog Modules AS-i IP65, PG BWU1232 / BWU1233 / BWU1254 / BWU1509 / BWU2240 BWU1234 / BWU1235 AS-Interface Master/Gateways „Plug and Play“ – as simply as digital AS-i I/O AS-i address3 Art. no. – 1 Single Slave BWU1232 random, from AS-i or AUX, default AS-i – 1 Single Slave BWU1233 0 out of AS-i – 1 Single Slave BWU2240 0 2x 0 ... 20mA – random, from AS-i or AUX, default AS-i 1 Single Slave BWU1234 0 2x 0 ... 10V – random, from AS-i or AUX, default AS-i 1 Single Slave BWU1235 4x Pt100 0 out of AS-i – 1 Single Slave BWU1254 4x Pt1000 0 out of AS-i – 1 Single Slave BWU1509 Inputs Outputs Input voltage Output voltage analog analog (sensor supply)1 (actuator supply)2 2x 4 ... 20mA 0 random, from AS-i or AUX, default AS-i 2x 0 ... 10V 0 1 load cell 3 PG 8 PG Safety components Housing AS-Interface Modules/Slaves Housing, construction: IP65, PG 1Input voltage (sensor supply): inputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. Output voltage (actuator supply): outputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 3AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Article no. BWU1232 BWU1233 BWU1234 BWU1235 BWU1254 BWU1509 BWU2240 General data Device type Input Output Input Bus couplers Master Simulators 2 Connection Periphery connection cage clamp terminals via AS-i substructure module AS-i connection Profile S-7.3. D ID1=F (default) S-7.3.5 ID1=F (default) S-7.3.E ID1=F (default) S-7.5.5 ID1=F (default) Slave-type Single Slave (up to 31) Required Master profile ≥ M3 ≥ M4 Since AS-i specification 2.1 3.0 Operating voltage AS-i voltage 30V DC Max. current consumption < 80mA Accessories AS-i AUX Voltage 18 .. 30V – 500mA – Software Max. current consumption Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 97 Analog Modules AS-i IP65, PG Article no. BWU1232 BWU1233 BWU1234 BWU1235 BWU1254 BWU1509 BWU2240 4x Pt100 4x Pt1000 1 load cell Input AS-Interface Master/Gateways Number Resolution 2 analog – 16 Bit/1μA 16 Bit/1mV – 16 Bit/0,1°C 16 Bit 4000 ... 20000 dec. 0 ... 10000 dec. – -2000°C ... +8500°C adjustable Internal resistance 50Ω 100kΩ – Max. input voltage – 25V – Range of value Max. input current 40mA Voltage supply 24V extern or out of AS-i Power supply of attached sensors – max. 500mA – out of AS-i max. 200mA – max. 50mA AS-Interface Modules/Slaves Output Number – Resolution – Range of value – Resistance of the actuator – Max. output voltage Max. output current 2 analog 16 Bit/1μA max. 600Ω – Voltage supply – – – – 0 ... 20000 dec. 0 ... 10000 dec. – 100kΩ – 11,5V – Power supply of attached actuators – 16 Bit/1mV – 23mA – 24V extern or out of AS-i max. 500mA – – max. 100mA – Environment Safety components Applied standards EN 50 081-2 EN 61 000-6-2 EN 50 082 EN 50 081 EN 50 081-2 EN 61 000-6-2 housing for DIN-rail mounting Housing Operating temperature 0°C … +70°C Storage temperature -25°C … +85°C Protection category DIN 40 050 IP65 Voltage of insulation ≥ 500V Programming Bus couplers Master Simulators Bit setting Article number BWU1232, BWU1233 BWU1234, BWU1235 BWU1254, BWU1509 • – • 0: channel 2 is not projected 1: channel 2 is projected • – – 0: 3 wire-mode 1: 2 wire-mode – – – A peripheral fault can be released through channel X (bit combination P1 and P2) – – • 1: peripheral fault is indicated 0: peripheral fault is not indicated • • – 0: relay 1 on 1: relay 1 off – – – A peripheral fault can be released through channel X (bit combination P1 and P2) – – • 0: relay 2 on 1: relay 2 off – – – 0: 3 wire-mode 1: 2 wire-mode – – • P0: 0: 60H filter in A/D converter active 1: 50H filter in A/D converter active P1: Accessories P2: Software P3: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 98 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Combination of input bits P1 and P2 Parameter: BWU1254, BWU1509 BWU2240 Channel c.X is P1 P2 c.1 c.2 c.3 c.4 0 1 0 0 on off off off 0 1 on on off off set Tare delete Tare B 1 0 on on on off 1 1 on on on on C D E F filter 4s filter 3 s filter 2 s filter 1 s no filter AS-Interface Master/Gateways Analog Modules AS-i IP65, PG ID2-Code IO-Code Fhex (default) Dhex 7hex BWU1234, BWU1235 3hex Fhex (default) 5hex 7hex BWU1254, BWU1509 3hex Fhex (default) Ehex 7hex BWU2240 3hex Fhex (default) Dhex 7hex Connections BWU1232, BWU1233 Terminal assignment: LEDs: Dimensions (W / H / D in mm) 90 / 80 / 70 1 24Vext. LED PWR (green) AS-i voltage o.k. 2 Sig. + Ch2 LED AUX (green) AUX voltage o.k. 3 0Vext. LED FAULT (red) communication error or peripheral fault 4 Sig. - Ch2 LED INT (green) supply voltage for the analoge part out of AS-i 5 Shield 6 Shield 7 24Vext. 8 Sig. + Ch1 9 0Vext. 10 Sig. - Ch1 11 FG 12 FG The sensors can be supplied by AS-i or external voltage (according to PELV) via the black ribbon cable Connections BWU1234, BWU1235 Terminal assignment: LEDs: Dimensions (W / H / D in mm) 90 / 80 / 70 1 24Vext. LED PWR (green) 2 Sig. + Ch2 LED AUX (green) AUX voltage o.k. 3 0Vext. LED FAULT (red) communication error or peripheral fault 4 Sig. - Ch2 LED Analog 1 (green) state of channel 1 5 Shield LED Analog 2 (green) state of channel 2 6 Shield 7 24Vext. 8 Sig. + Ch1 9 0Vext. 10 Sig. - Ch1 11 FG 12 FG AS-i voltage o.k. Safety components ID1-Code 3hex Bus couplers Master Simulators ID-Code BWU1232, BWU1233 Accessories Article no. AS-Interface Modules/Slaves Programming hints: Software The actuators can be supplied by AS-i or external voltage (according to PELV) via the black ribbon cable Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 99 Analog Modules AS-i IP65, PG Terminal assignment: LEDs: Dimensions (W / H / D in mm) 90 / 80 / 70 1 Channel 1+ LED PWR (green) AS-i voltage o.k. 2 Channel 1 Sense - LED FAULT (red) 3 Channel 1 - communication error or peripheral fault 4 Channel 2+ LED Analog 1 (green) state of channel 1 5 Channel 2 Sense - LED Analog 2 (green) state of channel 2 6 Channel 2 - LED Analog 3 (green) state of channel 3 7 Channel 3+ LED Analog 4 (green) state of channel 4 8 Channel 3 Sense - 9 Channel 3 - Measuring range: 10 Channel 4+ -200°C ... +850°C 11 Channel 4 Sense - 12 Channel 4 - 1, 4, 7, 10 are internally connected Connections 2240 Terminal assignment: LEDs: Dimensions (W / H / D in mm) 90 / 80 / 70 Pin Connection LED PWR (green) AS-i voltage o.k. Switch 1: Normal operation 1, 7 Supply + LED FAULT (red) communication error or peripheral fault 2, 8 Sensor cable + LED CAL (yellow) calibration 3, 9 Output + LED IN (green) load cell connected 4,10 Output - Cage clamp terminals Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Connections BWU1254, BWU1509 5,11 Sensor cable - 6,12 Supply - Jumper Accessories: • • • • • AS-i substructure module to connect 1 AS-i flat cable, 1 flat cable for additional supply (art. no. BW1181, see also page 314) AS-i substructure module to 1 AS-i round cable, 1 round cable for additional supply (art. no. BW1183, see also page 314) AS-i substruce module to connect 2 AS-i flat cables (art. no. BW1180, see also page 314) AS-i substructure module to connect 2 AS-i round cables (art. no. BW1182, see also page 314) Software "AS-i Control-Tools" with serial cable for AS-i Master in Stainless Steel (art. no. BW1602, page 48) Software Accessories Bus couplers Master Simulators In a 4 wired load-cell Pin 7 with 8 and Pin 11 with 12 are bridged Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 100 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Analog Modules AS-i IP65, M12 BWU1361 / BWU1362 / BWU1722 / BWU1853 / BWU1917 / BWU1363 / BWU2532 / BWU1359 / BW1360 / BWU1893 BWU1894 BWU1895 BWU1963 BWU1964 AS-i address3 Art. no. BWU1893 AS-Interface Master/Gateways „Plug and Play“ – as simply as digital AS-i I/O 90 mm wide Input voltage Output voltage analog (sensor supply)1 (actuator supply)2 2x 4 ... 20mA 0 out of AS-i – 1 AB Slave 2x 4 ... 20mA 0 out of AS-i – 1 Single Slave BWU1894 2x 0 ... 10V 0 out of AS-i – 1 AB Slave BWU1963 2x 0 ... 10V 0 out of AS-i – 1 Single Slave BWU1964 2x Pt100 0 out of AS-i – 1 AB Slave BWU1895 1x (4 ... 20mA / 0 ... 10V) 1x (0 ... 20mA / 0 ... 10V) out of AS-i out of AS-i 2-4 Single Slaves BWU1917 1x (4 ... 20mA / 0 ... 10V) 1x (0 ... 20mA / 0 ... 10V) out of AUX out of AUX 2-4 Single Slaves BWU1853 4x 4 ... 20mA 0 random, from AS-i or AUX, auto switching – 1 Single Slave BWU1359 4x 0 ... 10V 0 random, from AS-i or AUX, auto switching – 1 Single Slave BWU1360 4x Pt100, 2/4 wire mode 0 out of AS-i – 1 Single Slave BWU1363 4x Pt100, 2/3 wire mode 0 out of AS-i – 1 Single Slave BWU2532 – 4x 0 ... 20mA – out of AUX 1 Single Slave BWU1722 – 4x 0 ... 20mA – random, from AS-i or AUX, auto switching 1 Single Slave BWU1361 – 4x 0 ... 10V – random, from AS-i or AUX, auto switching 1 Single Slave BWU1362 1Input voltage (sensor supply): inputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 2 Software Output voltage (actuator supply): outputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 3 AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Safety components Outputs Bus couplers Master Simulators 45 mm wide Inputs analog Accessories Housing AS-Interface Modules/Slaves Housing, construction: IP65, M12 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 101 Analog Modules AS-i IP65, M12 Article no. BWU1893 BWU1894 BWU1895 BWU1963 BWU1964 BWU1359 BWU1360 BWU1363 BWU2532 AS-Interface Master/Gateways General data Device type Input Connection Periphery connection M12 plug AS-i connection via AS-i substructure module AS-i Profile S-7.A.9 S-7.3.D S-7.A.9 AB Slave (up to 62) Single Slave (up to 31) AB Slave (up to 62) Single Slave (up to 31) Required Master profile ≥ M4 ≥ M3 ≥ M4 ≥ M3 Since AS-i specification 3.0 2.1 3.0 Slave-Type AS-Interface Modules/Slaves Operating voltage Max. current consumption S-7.3.E 2.1 AS-i voltage 30V DC < 200mA < 80mA < 200mA < 100mA < 80mA AUX Voltage – Max. current consumption 18 .. 30V – 500mA Input Resolution Range of value Safety components S-7.3.D Internal resistance normal: 14 Bit, fast: 11Bit 14 Bit 11 or. 14 Bit 16 Bit (1μA) 16 Bit (1mV) 16 Bit (0,1°C) 4000 ... 20000 dez. / 0 ... 27648 dez.1 -2000 ... +850 0 dez. -12000 ... 13000 dez 0 ... 10000 dez. 0 ... 27648 dez.1 4000 ... 20000 dez. 0 ... 10000 dez. -200°C ... +85 0°C 82Ω – 130KΩ 50Ω 100KΩ – 25V – 25 – Max. input voltage Max. input current – 40mA Power supply Power supply of attached sensors – 40mA 24V out of AS-i max. 70mA – 24V external or out of AS-i – max. 70mA max. 500mA out of external 24V, max. 100mA out of AS-i – Environment Bus couplers Master Simulators Applied standards EN 61 000-6-2 EN 61 000-6-4 Housing Operating temperature EN 50 081-2 EN 61 000-6-4 housing for DIN-rail mounting 0°C … +70°C -20°C … +70°C Storage temperature -20°C … +85°C Protection category DIN 40 050 IP65 ≥ 500V Voltage of insulation Dimensions (W / H / D) in mm 45 / 80 / 45 90 / 80 / 45 Siemens format Software Accessories 1 0°C … +70°C Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 102 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Analog Modules AS-i IP65, M12 Article no. BWU1853 BWU1917 BWU1361, BWU1362 BWU1722 General data Device type In-/Output Output Periphery connection AS-Interface Master/Gateways Connection M12 plug AS-i connection via AS-i substructure module AS-i Profile Slave-Type S-6.0.x S-7.3.6 2, 3 o. 4 Single Slaves (up to 31) Single Slave (up to 31) ≥ M4 Required Master profile ≥ M3 AS-i voltage 30V DC Max. AS-i current consumption < 200mA < 100mA Max. AUX current consumption 18..30V – 18..30V 1A – 500mA Input Resolution Range of value – 16 Bit (1μA) or 16 Bit (1mV) 4000 ... 20000 dez. / 0 ... 10000 dez. – 4-20mA: 50Ω 0-10V: 100kΩ – Internal resistance Max. input voltage 25V – Max. input current 40mA – Power supply Power supply of attached sensors 24V external 24V out of AS-i – max. 1A in total (sensors and actuators) max. 200mA in total (sensors and actuators) – Ausgang Resolution Range of value Resistance of actuators 16 Bit (1μA) or 16 Bit (1mV) 16 Bit (1μA) 16 Bit (1mV) 4000 ... 20000 dez. / 0 ... 10000 dez. 0 ... 20000 dez. 0 ... 10000 dez. 0-10V: min. 3,3kΩ 0-20mA: max. 600Ω Max. output voltage – Max. output current Power supply Power supply of attached actuators max. 600Ω 11,5V 23mA 24V external 24V out of AS-i max. 1A in total (sensors and actuators) max. 200mA in total (sensors and actuators) 24V external or out of AS-i – max. 1,1A in total Environment Applied standards Housing Operating temperature EN 61 000-6-2 EN 61 000-6-4 EN 50 081-2 EN 61 000-6-4 housing for DIN-rail mounting 0°C … +70°C -20°C … +85°C Protection category DIN 40 050 IP65 Voltage of insulation ≥ 500V Software Accessories Storage temperature Bus couplers Master Simulators Voltage AS-Interface Modules/Slaves AUX Safety components Operating voltage Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 103 Analog Modules AS-i IP65, M12 Programming input Bit setting Article number AS-Interface Master/Gateways BWU1893 BWU1894 BWU1895 BWU1963 BWU1964 BWU1359 BWU1360 BWU1363 BWU2532 P0: 1: Peripheral fault is indicated 0: Peripheral fault is not indicated • • • • –1 –1 –1 –1 1: Bridge between Pin 3 and 4 active 0: Bridge between Pin 3 and 4 active – – – – • – – – 1: 50 Hz filter in A/D converter active 0: 60 Hz filter in A/D converter active – – – – – – • • 1: 4000 ... 20000 dez. 0: 0 ... 27648 dez. (Siemens format) • • – – – – – – 1: 2 wire-mode 0: 4 wire-mode – – • – – – – – 1: 0 ... 10000 dez. 0: 0 ... 27648 dez. (Siemens format) – – – • – – – – 1: normal 0: fast • • – • – – – – 1: -200°C ... +850°C 0: -120°C ... +130°C – – • – – – – – 1: channel 2 on 0: channel 2 off – • • – – – – – 1: Peripheral fault is indicated 0: Peripheral fault is not indicated – – – – • • – – 1: 2 wire-mode 0: 4 wire-mode – – – – – – • – 1: 2 wire-mode 0: 3 wire-mode – – – – – – – • AS-Interface Modules/Slaves P1: P2: Safety components P3: 1 For peripheral fault setting see the table "Bit combinations P1 and P2 “ BWU1359, BWU1360, BWU1363, BWU2532 Peripheral fault can be released through channel P1 P2 1 2 3 4 0 0 on off off off 0 1 on on off off 1 0 on on on off 1 1 on on on on Software Accessories Bus couplers Master Simulators Bit combinations P1 and P2 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 104 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Analog Modules AS-i IP65, M12 Programming In-/Output Output Article number BWU1853 BWU1917 BWU1361 BWU1362 BWU1722 Parameter (first adress) Parameter P0: P0 • 1: Automatic switching between current and voltage 0: Current / voltage specified by P1 and P3 • 1: Profil 7.3 is monitored 0: Profil 7.3 is not monitored P1: P1 • If P0= 0 1: OutI active 0: OutU active, otherwise not used • not used 1: Peripheral fault is indicated 0: Peripheral fault is not indicated P3: P3 • If P0= 0 1: InI active 0: InU active, otherwise not used • not used Parameter (second adress) – – P0, P1: Transformation speed InI, InU 11: fastest: 1ms/8 Bit 01: medium speed/precise: 5 ms/12 Bit 10: highest precision: 20 ms/16 Bit 00: not used • – – • – – P2: 1: 10V= 10000, 20mA= 20000 0: 10V= 27648, 20mA= 27648 (Siemens format) – P3: • 1: Pin 3 and Pin 4 bridged 0: Pin 3 and Pin 4 not bridged – – AS-Interface Modules/Slaves P2 • 0: Peripheral fault is indicated 1: Peripheral fault is not indicated Safety components P2: AS-Interface Master/Gateways Bit setting ID-Code ID1-Code A Code definition ID1 BWU1853, BWU1917 0 ID2-Code IO-Code 14 Bit 11 Bit Channel 1 0; 2; 3 1 Channel 1 and 2 4; 5; 7 (Default value ID1=7) 6 - the ID code 1 can be written for all slaves, but only the slave with the lowest address defines the code for the remaining slaves. - ID1 is the same code for all slaves. - The code ID2 for all slaves (different for each according to his profile) is specified by the code ID1. 9 7 X 6 number of connected AS-i slaves ID1= A: 2 AS-i slaves corresponding to 8 Bit ID1= B: 3 AS-i slaves corresponding to 12 Bit else: 4 AS-i slaves corresponding to 16 Bit BWU1894, BWU1964 3 (Default value ID1=F) D 7 BWU1359, BWU1363, BWU2532, BWU2049, BWU1360 3 (Default value ID1=F) E 7 BWU1361, BWU1362, BWU1722 3 (Default value ID1=F) 6 7 Accessories Article no. BWU1893, BWU1895, BWU19631 Bus couplers Master Simulators Programming notes Software 1. BWU1893, BWU1895 + 1963 can transfer either 11 or 14 Bi-values Via ID1 the data capacity and the channel number can be defined. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 105 Analog Modules AS-i IP65, M12 BWU1359, BWU1360, BWU1853, BWU1917 BWU1895, BWU2086, BWU2532 BWU1361, BWU1362 BWU1893, BWU1894, InI, InU OutI, OutU BWU1363 BWU1963, BWU1964 BWU1722 1 24V 24V Sig+ CH+ CH+ Sig+ Sig+ 2 Sig+ Sig+ 24V CHS+ CHS- n.c. 24V 3 0V 0V Sig- CH- CH- Sig- Sig-/0V 4 Sig- Sig- 0V CHS- * n.c. n.c. 5 Shield Shield Shield Shield Shield Shield Shield 3 2 4 5 1 *) Pin 4 bridged inetrnally to Pin 3 Accessories: • AS-i substructure module to connect 2 AS-i flat cables (article no. BW1180, see page 314) • AS-i substructure module to connect 1 AS-i flat cable, 1 flat cable for additional supply (article no. BW1181, see page 314) • AS-i substructure module to connect 2 AS-i round cable (article no. BW1182, see page 314) • AS-i substructure module to connect 1 AS-i round cable, 1 round cable for additional supply (article no. BW1183, see page 314) • AS-i substructure module to connect 2 AS-i flat cables with addressing socket (article no. BW1438, see page 314) Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways M12 Connections: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 106 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Analog Module, 2 inputs Pt100 + 4 digital inputs/outputs in IP67 (M12) 2 slaves in one housing • 1 slave with 2 analog inputs PT100 • 1 slave with - 4 binary inputs - 4 binary outputs Protection category IP67 Article no. BW2313: AS-i Analog Module, 2 inputs Pt100 + 4 digital inputs/outputs in IP67 (M12) The sensor-interfaces can be supplied by external voltage (according to PELV) via the black ribbon cable, 1 A max. The resolution of the analog data is 14 or 12 bit. The connection of the sensors and actuators is done via M12 connectors. Addressing is done through the addressing socket. Both devices use extended addressing (AB address). AS-i Profile analog slave: S-7.A.9, ID1=7 (default) digital slave: S-7.A.7, ID1=7 (fixed) AS-i voltage 30 V (22 V ... 31,6 V) Max. AS-i current consumption 80 mA AUX voltage 24 V (18 V ... 30 V) Max. AUX current consumption 3A Number of analog inputs 2 Power supply of analog inputs AUX voltage Analog input level Pt100, 15 ... 400 Ohm Analog measuring range -200°C ... +850°C in 0.1° resolution (-2000 ... +8500) or -120°C ... +130°C in 0.01° resolution (-12000 ... +13000) Analog conversion speed 240 ms for both sides Number of digital inputs 4 Power supply of digital inputs AUX voltage Digital input level U < 5 V: low U > 15 V: high Number of digital outputs 4 Power supply of digital outputs AUX voltage Max. digital output current 1 A, Σ 3 A max. Power supply of attached sensors 1 A max. Indicator LED yellow (AI1) state of Pt100 sensor AI1 LED yellow (AI2) state of Pt100 sensor AI2 LED yellow (DI1) state of digital input DI1 LED yellow (DI2) state of digital input DI2 LED yellow (DI3) state of digital input DI3 LED yellow (DI4) state of digital input DI4 LED yellow (DO1-2) state of digital output DO1 and DO2 LED yellow (DO3-4) state of digital output DO3 and DO4 LED green (ASI) no slave has address 0 or peripheral fault LED red (FLT) state of slaves LED green (AUX) AUX voltage on Applied standards EN 61 131-2, EN 61 000-6-2,EN 61 000-6-3 Operating temperature 0°C … +70°C Storage temperature -20°C … +85°C Protection class IP67 Dimensions (L / W / H in mm) 151 / 60 / 31 Weight - Analog slave: Analog input values: CH0 Temperature AI1 CH1 Temperature AI2 Programming: (Bit-settings of AS-i parameters) Bit P0: 1: peripheral fault is indicated 0: peripheral fault is not indicated Safety components flat cable and M12 Bit P1: 1: 2-wire mode 0: 4-wire mode Bit P2: 1: -200 °C ... +850 °C / 0,1 °C 0: -120 °C ... +130 °C / 0,01 °C Bit P3: not used Digital slave: Digital input values: DI0 Input DI1 DI1 Input DI2 DI2 Input DI3 DI3 Input DI4 Digital output values: DO0 Output DO1 DO1 Output DO2 DO2 Output DO3 DO3 Output DO4 Programming: (Bit-settings of AS-i parameters) Bit P0: 1: watchdog enabled 0: watchdog disabled Bus couplers Master Simulators BW2313 Connection Accessories Article no. Bit P1: 1: 128μs input filter 0: no input filter Bit P2: 1: synchronous I/O mode disabled 0: synchronous I/O mode enabled Bit P3: not used Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 107 Software The analog module has 2 analog inputs for Pt100 sensors. The conversion of the measured value and the data transmission via AS-i occurs according to AS-i Profile 7.A.9. The digital module has 4 binary inputs and 4 binary outputs. Inputs and outputs are completely galvanically isolated. The ground of the binary outputs is connected to 0 V ext. AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i Analog Module, 2 inputs Pt100 + 4 digital inputs/outputs in IP67 (M12) AS-i Analog Module, 2 inputs Pt100 + 4 digital inputs/outputs in IP67 (M12) Connections 2 1 4 3 5 AI1 CH1+ CH1S+ CH1- CH1S- Shield AI2 CH2+ CH2S+ CH2- CH2S- Shield DI1 24 V ext out DI2 0 V ext out DI1 nc DI2 24 V ext out nc 0 V ext out DI2 nc DI3 24 V ext out DI4 0 V ext out DI3 nc DI4 24 V ext out nc 0 V ext out DI4 nc DO1-2 0 V ext out DO2 0 V ext out DO1 nc DO3-4 0 V ext out DO4 0 V ext out DO3 nc ADDR A, ADDR D Dummy plug, double AS-i hand-held connector behind Signal Name Explanation CHx+ Positive terminal for 2-wire sensors and supply terminal for 4-wire sensors CHxS+ Positive sense terminal for 4-wire sensors. Not used for 2-wire sensors CHx- Negative terminal for 2-wire sensors and supply terminal for 4-wire sensors CHxS- Negative sense terminal for 4-wire sensors. Not used for 2-wire sensors DIx Digital input x DOx Digital output x 24 V ext out Positive terminal for 2-wire sensors and supply terminal for 4-wire sensors 0 V ext out Reference sense terminal for 4-wire sensors. Not used for 2-wire sensors 3 2 5 4 1 ID1 code definition for the analog slave ID1 14 bit 12 bit Channel 1 only 0; 2; 3 1 Channel 1+2 4; 5; 7 (default setting ID1=7) 6 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Connector / M12 Pin number Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 108 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Analog Module, 2 inputs Pt100 + 4 digital inputs/outputs in IP67 (M12) LEDs State Signal / Description no Pt100 sensor connected or sensor out of range Channel deactivated or module offline AI2 (yellow) Pt100 sensor connected and in range AS-Interface Master/Gateways Pt100 sensor connected and in range AI1 (yellow) no Pt100 sensor connected or sensor out of range Input on DO1 and DO2 off DO1-2 (yellow) DO1 or DO2 on AS-Interface Modules/Slaves Input off DI1, DI2, DI3, DI4 (yellow) DO3-4 (yellow) DO3 or DO4 on no slave has address 0 or peripheral fault ASI (green) at least one slave has address 0 or peripheral fault both slaves are online and no slave has peripheral fault Safety components DO3 and DO4 off at least one slave has peripheral fault no AUX voltage present AUX (green) LED flashing LED off Software Accessories LED on AUX voltage presentt Bus couplers Master Simulators at least one slave is offline FLT (red) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 109 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Circuit Board Modules Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 110 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Circuit Board Modules Inputs digital Outputs digital Inputs analog Connection Coated LED staAS-i address tus display Article no. Circuit board 29,7mm x 36,5mm 2 2 - screw terminals no no 1 AB Slave BW1443 Circuit board 29,7mm x 36,5mm 2 (inputs mirrored) 2 - screw terminals no (lacquered) no 1 AB Slave BW2393 Circuit board 29,7mm x 36,5mm 2 2 - solder lugs no no 1 AB Slave BW1421 Circuit board 73mm x 37,5mm 4 3 - screw terminals no no 1 AB Slave BW1387 no no 1 AB Slave BW2229 Circuit board 73mm x 37,5mm 4 3 - plug-in connecting wires Circuit board 73mm x 37,5mm 4 3 - wiring pin no no 1 AB Slave BW1386 Circuit board 73mm x 37,5mm 4 3 - solder lugs no no 1 AB Slave BW1408 Circuit board 73mm x 37,5mm 4 3 - solder lugs no yes 1 AB Slave BW1682 Circuit board 73mm x 37,5mm 4 4 - screw terminals no no 1 Single Slave BW1219 Circuit board 73mm x 37,5mm 4 4 - screw terminals no no 1 Single Slave BW1389 Circuit board 73mm x 37,5mm 4 4 - screw terminals no yes 1 Single Slave BW1470 Circuit board 73mm x 37,5mm 4 4 - screw terminals no yes 1 Single Slave BW1628 Circuit board 73mm x 37,5mm 4 4 - connecting wires - yes 1 Single Slave BW2597 Circuit board 73mm x 37,5mm 4 4 - connecting wires - yes 1 AB Slave BW2571 Circuit board 73mm x 37,5mm 4 4 - wiring pin no no 1 Single Slave BW1218 Circuit board 73mm x 37,5mm 4 4 - wiring pin no yes 1 AB Slave BW2591 Circuit board 73mm x 37,5mm 4 4 - solder lugs no yes 1 Single Slave BW1468 Circuit board 73mm x 37,5mm 8 - - screw terminals no no 2 AB Slaves BW1352 Circuit board 73mm x 37,5mm 8 - - wiring pin no no 2 AB Slaves BW1351 Circuit board 73mm x 37,5mm - 6 - screw terminals no no 2 AB Slaves BW1627 Circuit board 73mm x 37,5mm - - 2 x 0 … 10V wiring pin no no 1 Single Slave BW2035 AS-Interface Modules/Slaves Type Software Accessories Figure Safety components • Special variants on request Bus couplers Master Simulators Circuit Board Modules AS-i, PCB Solutions AS-Interface Master/Gateways Overview Circuit Board Modules Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 111 PCB AS-i modules, board based solutions PCB AS-i modules, board based solutions Circuit Inputs Inputs Outputs Connection2 Coated3 LED Input voltage Output voltage AS-i Art. no. board digital analog digital status display4 (sensor supply5 (actuator supply)6 address7 dimensions 1 29,7x36,5 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Special variants on request 2 – 2 screw terminals no no out of AS-i out of AS-i 1 AB Slave BW1443 2 – 2 screw terminals no no out of AS-i out of AS-i 1 AB Slave BW2393 2 – 2 solder lugs no no out of AS-i out of AS-i 1 AB Slave BW1421 4 – 3 screw terminals no no out of AS-i out of AS-i 1 AB Slave BW1387 4 – 3 plug-in screw terminals no no out of AS-i out of AS-i 1 AB Slave BW2229 4 – 3 wiring pins no no out of AS-i out of AS-i 1 AB Slave BW1386 4 – 3 solder lugs no no out of AS-i out of AS-i 1 AB Slave BW1408 4 – 3 solder lugs no yes out of AS-i out of AUX 1 AB Slave BW1682 4 – 4 screw terminals no no out of AS-i out of AS-i 1 Single BW1219 Slave 4 – 4 screw terminals no no aus AUX out of AUX 1 Single BW1389 Slave 4 – 4 screw terminals no yes out of AS-i out of AS-i 1 Single BW1470 Slave 4 – 4 screw terminals no yes out of AS-i out of AUX 1 Single BW1628 Slave 4 – 4 connecting wires yes yes out of AS-i out of AS-i 1 Single BW2597 Slave 4 – 4 connecting wires yes yes out of AS-i out of AS-i 4 – 4 wiring pins no no out of AS-i out of AS-i 4 – 4 wiring pins no yes out of AS-i out of AUX 4 – 4 solder lugs no yes out of AS-i out of AS-i 73x37,5 1 AB Slave BW2571 1 Single BW1218 Slave 1 AB Slave BW2591 1 Single BW1468 Slave Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 112 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de PCB AS-i modules, board based solutions Circuit Inputs Inputs Outputs Connection2 Coated3 LED Input voltage Output voltage AS-i Art. no. board digital analog digital status display4 (sensor supply5 (actuator supply)6 address7 dimensions 1 8 – – screw terminals no no out of AS-i – 2 AB Slaves BW1352 8 – – wiring pins no no out of AS-i – 2 AB Slaves BW1351 – – 6 screw terminals no no – out of AS-i 2 AB Slaves BW1627 – 2x 0 … 10V – wiring pins no no out of AS-i out of AS-i board dimensions: 2 holes for assembly angles. 2connection: further connection options are available on request. connecting wires cross section 0,34 mm Safety components screw terminals plug-in screw terminals solder lugs wiring pins nominal cross section 0,5 mm2 contact spacing 2,54 mm contact spacing 2,54 mm nominal cross section 0,5 mm2 AS-Interface Modules/Slaves 1 Single BW2035 Slave Replacement, AS-i version 2.0: Single Slaves (digital) work even with the first AS-i Masters. 1circuit AS-Interface Master/Gateways PCB AS-i modules, board based solutions 3 not coated coated 5 Input voltage (sensor supply): inputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 6Output voltage (actuator supply): outputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. Accessories LED status display: status of in- and outputs is indicated by LEDs. In addition to that, both AS-i LEDs (PWR green and FAULT red) show -as usual regarding the AS-i Slaves- the status of the AS-i Slaves. Uaux is indicated by a green LED. Bus couplers Master Simulators Coated: coating protects components and circuit boards when touched. 4 7 Software AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 113 PCB AS-i modules, board based solutions Technical data for further articles, see the next page! AS-Interface Master/Gateways Article no. BW1443 BW2393 BW1421 BW1387 BW2229 BW1386 BW1408 BW1682 BW1218 BW1219 AS-i AS-i Profile, S-IO.ID.ID2 S-B.A.E, ID1 =7 (default) • S-7.A.E, ID1 =7 (default) — — • S-7.0.F, ID1 =F (default) AS-Interface Modules/Slaves • S -7.A.7, ID1=7 (fix) — 2 x S-0.A.2, ID1=7 (default) — 2 x S-8.A.0, D1=7 (default) — S-7.3.D, ID1=F (default) — AS-i address 1 AB Slave 1 Single Slave Required Master profile ≥M3 ≥M0 Since AS-i specification 2.1 2.0 AS-i voltage 18 ... 31,6V Max. AS-i current consumption 120mA 200mA 230mA 200mA AUX AUX voltage — 18 … 30V — Max. AUX current consumption — 1,2A — AUX AS-i Digital inputs Number of inputs Safety components — — 2 4 Power supply Input level AS-i Uin < 2V low, Uin >10V high Digital outputs Number of outputs 2 3 Power supply of outputs 4 AS-i Max. output current • 80mA per output, sum ≤ 80mA 100mA per output, sum ≤ 180mA — • — 150 mA per output, sum ≤ 500 mA — • — yes none Bus couplers Master Simulators Analog inputs Number of inputs — Power supply Input level — Input resistance — — Display LED indicators none Environment EN 61 000-6-2 EN 61 000-6-3 Applied standards Accessories Operating temperature Storage temperature Allowed shock and vibration stress -25°C … +70°C -40°C … +85°C acceleration ≤ 15g, T ≤ 11ms, 10 … 55Hz, 0,5mm amplitude Mechanics Connectors screw terminals • — solder lugs — • plug-in screw terminals — — • — • — — Max. length of IO-cable Circuit board dimensions • — connecting wires • — — • — wiring pins • 1,5m 29,7 x 36,5 x 10mm 73 x 37,5 73 x 37,5 73 x 37,5 x 73 x 37,5 x 73 x 37,5 x 73 x 37,5 73 x 37,5 x x 7 mm x 12 mm 10 mm 7 mm 10mm x 7 mm 10mm none Protection class IP00 Software Coating Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 114 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de PCB AS-i modules, board based solutions Artikel Nr. BW1389 BW1470 BW1628 BW2597 BW1468 BW2571 BW2591 BW1352 BW1351 BW1627 BW2035 AS-i — S-7.A.E, ID1 =7 (default) — S-7.0.F, ID1 =F (default) • S -7.A.7, ID1=7 (fix) — — • 2 x S-0.A.2, ID1=7 (dflt.) — • — 2 x S-8.A.0, D1=7 (dflt.) — • — S-7.3.D, ID1=F (default) • — • — 1 Single Slave 1 AB Slave 2 AB Slaves S-7.0.E, ID1=F (default) AS-i address 1 Single Slave Required Master profile ≥M0 ≥M4 ≥M0 ≥M3 Since AS-i specification 2.0 3.0 2.0 2.1 AS-i voltage Max. AS-i current consumption — — 18 ... 31,6V 60mA 230mA 200mA 200mA 120mA AUX AUX voltage Max. AUX current con- sumption 18.. ..30V — 18 … 30V — 18 … 30V — 1,2A — 2,1A — 1,2A — AS-Interface Modules/Slaves S-B.A.E, ID1 =7 (default) AS-Interface Master/Gateways AS-i Profil, S-IO.ID.ID2 Power supply Input level 8 AUX — AS-i — Uin < 2V low, Uin >10V high Digital outputs Number of outputs Power supply of outputs 4 AUX AS-i AUX AS-i AUX — 6 — — AS-i — • — Max. output current 80mA per output, sum ≤ 80mA — 100mA per output, sum ≤ 180mA • — • 150 mA per output, sum ≤ 500 mA — • — — • — Analog inputs Number of inputs — 2 Power supply Input level — AS-i — 0-10V Input resistance — 100kΩ Display LED indicators none yes Bus couplers Master Simulators 4 Number of inputs Safety components Digital inputs none Environment Applied standards Operating temperature Storage temperature Allowed shock and vibration stress EN 61 000-6-2, EN 61 000-6-3 -25°C … +70°C Mechanics Connectors screw terminals • screw terminals — • — • — • — plug-in screw terminals • — — • — • — — 1,5m 73 x 37,5 73 x 37,5 73 x 37,5 x 10mm x 13 mm x 10 mm 73 x 37,5 x 13 mm 73 x 37,5 x 10 mm 73 x 37,5 x 7 mm Circuit board dimensions none yes none yes none Coating IP00 IP54 IP00 IP54 IP00 73 x 37,5 x 10 mm Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 115 Software connecting wires Max. length of IO-cable — — solder lugs wiring pins • — • Accessories -40°C … +85°C acceleration ≤ 15g, T ≤ 11ms, 10 … 55Hz, 0,5mm amplitude PCB AS-i modules, board based solutions AS-Interface Master/Gateways Programming Bit setting Digital IO Slave 1 D0 Slave 2 D1 D2 D3 D0 BW1421, BW1443 — BW1387, BW1386, BW1408, BW2229, BW1218, BW1219, BW1389, BW1470, BW1628, BW2571, BW2597, BW1468, BW1682, BW2591 I1 BW1351, BW1352 I1 AS-Interface Modules/Slaves BW2393 Safety components D2 D3 I7 I8 O6 — Input I1 I2 — I2 I3 I4 — I2 I3 I4 I5 BW1627 I6 — I1 I2 I1 I2 — Output BW1421, BW1443 O1 O2 BW1387, BW1386, BW1408, BW2229, BW1218, BW1219, BW1389, BW1470, BW1628, BW2571, BW2597, BW1468, BW1682, BW2591 — O1 O2 O3 O4 BW1627 O1 O2 O3 — BW2393 O1 O2 — BW1351, BW1352 — O4 O5 — Parameter bit P0 P1 P2 BW1421, BW1443 not used BW1387, BW1386, BW1408, BW2229, BW1218, BW1219, BW1389, BW1470, BW1628, BW2571, BW2597, BW1468, BW1682, BW2591 not used BW1351, BW1352 not used BW1627 BW2035 Bus couplers Master Simulators D1 P3 not used 1: peripheral fault is indicated 0: peripheral fault is not indicated 1: 0 ... 10000 dec. 0: 0 ... 27648 dec. (Siemens format) 1: regular 0: fast 1: channel 2 on 0: channel 2 off Programming BW1421, BW1443, BW1387, BW1386, BW1408, BW2229, BW1218, BW1219, BW1389, BW1470, BW1628, BW2571, BW2597, BW2035, BW2393 Address preset 0 changeable via bus master or programming devices BW1351, BW1352 Address preset 0 + 0 changeable only via AS-i Master in configuration mode. BW1627 Address preset 0 + 1 changeable only via AS-i Master in configuration mode. Dip switch settings ON: 2. AS-i Slave is deactivated OFF: 2. AS-i Slave activated Software Accessories BW1351, BW1352, BW1627 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 116 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de PCB AS-i modules, board based solutions Connections: Connection to the AS-i bus E1 - E4 (I1 - I4) Inputs A1 - A4 (O1 - O4) Outputs 0V Reference potential for outputs + or +24V Output for 24V power supply for the inputs +24V_in Input for 24V power supply +24V_12, +24_34 Output for 24V power supply for inputs 1+2 and/or 3+4 Sig1+, Sig2+ Positive terminal of analog inputs 1+2 Sig1-, Sig2- Negative terminal of analog inputs 1+2 nc not connected AS-Interface Master/Gateways AS-i +, AS-i - BW1421, BW1443, BW2393 AS-Interface Modules/Slaves Dimensional drawing BW1387, BW2229, BW1386, 1408, BW1218, BW1219, BW1389, BW1470, BW1468, BW2571, BW2597, BW1628, BW1352, BW1351, BW1627, BW2035, BW1682, BW2591 73 66 3 7 3,5 2x18 1,5 7 3,5 + 5 2,54 r2 11 d2,6 d3,2 19,9 + 2,54 2,5 r2 32 Safety components 29,7 37,6 36,5 BW1421, BW1443 0 E2 A2 0 E3 A3 0 E4 A4 0 + nc ASIASI+ 13 12 11 10 9 8 7 6 5 4 3 2 1 A1 ASIASI+ 14 nc 2 E1 nc 3 15 + 4 + 0V 5 16 A2 6 nc E2 7 17 0V 8 BW1389 18 A1 9 1 E1 11 10 BW1387, BW2229, BW1386, 1408, BW1218, BW1219, BW1470, BW1468, BW2571, BW2597 A1 0V E2 A2 0V E3 A3 0V E4 A4 0V +24V_34 +24V_in ASIASI+ nc + E1 E2 0 E3 E4 + E5 E6 0 E7 E8 0 + nc ASIASI+ 15 14 13 12 11 10 9 8 7 6 5 4 3 2 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 Accessories E1 Pwr ASI IN Software IO-Block 3+4 1 +24V_12 16 IO-Block 1+2 1 0V 17 BW1352, BW1351 18 Pwr IN Bus couplers Master Simulators Terminal diagram Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 117 Software Accessories Bus couplers Master Simulators PWR -PWR IN OUT E3 A3 0V_ext_out E4 nc 10 9 8 7 6 +PWR PWR AS-i OUT IN PWR -PWR IN OUT A3 0V_ext_out E4 A4 9 8 7 6 1 ASIASI+ E3 10 2 0V_ext_out 11 +24V__ext_in A2 12 3 E2 13 U_ASI 0V_ext_out 14 Sig 1+ Sig 1nc ASIASI+ 5 4 3 2 1 IO-Block 3+4 4 A1 15 0V 6 IO-Block 1+2 0V_ext_out E1 16 24V 7 +24V E1 A1 0V E2 A2 0V E3 A3 0V E4 A4 0V +24V +24V_in ASIASI+ 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0V_in 18 AS-Interface Master/Gateways Pwr IN 5 0V_ASI BW1682 17 Sig 2- 8 BW2035 0V_ext_in Sig 2+ 9 AS-Interface Modules/Slaves BW1627 18 1 ASIASI+ 0V_ext_out 11 +24V__ext_in A2 12 2 E2 13 U_ASI 0V_ext_out 14 3 A1 15 0V_ext_out E1 16 4 0V_ASI 17 5 0V_ext_in 18 Safety components PCB AS-i modules, board based solutions BW1628 Pwr ASI IN BW2393 BW2591 +PWR PWR AS-i OUT IN Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 118 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Building Automation Input voltage (sensor Article no. supply) Ventilation Ventilation, fire, smoke IP54 damper module dampers 4 2 x electronic - out of AS-i BW2028 Ventilation Ventilation, fire, smoke IP54 damper module dampers (Switzerland) 3 2 x electronic - out of AS-i BW2080 Shutter Module Controlling 230V shutters IP54 8 4 x relay - out of AS-i BW2114 Heating/air conditioning Heating/air conditioning, 0 … 10V, (Climate control ceilings) IP54 - 2 x electronic 2 x 0 ... 10V out of AS-i BW2536 Heating/air conditioning Heating/air conditioning (Valves) IP54 - 4 x electronic - - BW2138 connection to EnOcean connection to EnOcean IP40 - - - out of AS-i BW2375 connection to EnOcean connection to EnOcean IP40 - - - out of AS-i BW2473 connection to EnOcean, surface-mounted box connection to EnOcean IP40 - - - out of AS-i BW2580 connection to MP-Bus connection to MP-Bus IP54 - - - out of AS-i BW2406 PCB, flush-mounted I/O Modules module, coated - 4 - - out of AS-i BW2388 PCB building automation I/O Modules - 4 3 x electronic - out of AUX BW2128 I/O in surface-mounted box I/O Modules IP54 4 4 x electronic - out of AUX BW2137 I/O in surface-mounted box I/O Modules IP54 4 3 x electronic - out of AUX BW2139 I/O in surface-mounted box I/O Modules IP54 4 4 x electronic - out of AUX BW2175 I/O in surface-mounted box I/O Modules IP54 4 - - out of AUX BW2466 I/O in surface-mounted box I/O Modules IP54 4 - - out of AS-i BW2480 Stainless Steel in IP20, height: 45 mm I/O Modules IP20 4 4 x relay - out of AS-i BWU1926 Stainless Steel in IP20, height: 45 mm I/O Modules IP20 4 3 x relay - out of AS-i BW1808 Stainless Steel in IP20, height: 45 mm I/O Modules IP20 4 4 x electronic - out of AUX BW1907 Stainless Steel in IP20, height: 45 mm I/O Modules IP20 4 4 x electronic - out of AUX BW2565 Stainless Steel in IP20, height: 45 mm I/O Modules IP20 8 - - out of AUX BW2077 Stainless Steel in IP20, height: 45 mm I/O Modules IP20 - 8 x electronic - - BW2078 Stainless Steel in IP20, height: 90 mm I/O Modules IP20 4 4 x relay - out of AS-i BW2555 AS-Interface Modules/Slaves Outputs analog Protection rating Safety components Outputs digital Model Bus couplers Master Simulators Inputs digital Type Software Figure Accessories Building Automation AS-Interface Master/Gateways Overview Building Automation Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 119 Building Automation Type Model Protection rating Inputs digital Outputs digital Outputs analog Input voltage (sensor Article no. supply) Stainless Steel in IP20, height: 90 mm I/O Modules IP20 8 - - out of AUX BW2556 IP20, 22,5 mm, I/O Modules 4 x COMBICON IP20 4 4 - out of AUX BWU1938 IP20, 22,5 mm, I/O Modules 6 x COMBICON IP20 8 8 - out of AUX BWU2490 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Figure Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 120 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Module to control damper actuators Connection by external flat cable terminal via insulation penetration technology AS-i Specifications 2.1/3.0 Article no. BW2028: Supplied by AS-i Connections Damper actuator cage clamp terminals or Belimo-compatible connectors AS-i cage clamp terminals Properties Achievement 4 inputs / 2 outputs Output function transistor PNP Operating voltage 26,5 ... 31,6 VDC Quiescent current (Inputs = 0, Outputs = 0) ≤ 20 mA Max. current consumption incl. motor ≤ 420 mA Short-circuit proof yes Protective circuit of inputs DC PNP Sensor supply by AS-i Voltage range 18 ... 30 VDC Switching threshold of inputs ≤ 0,8 mA (low); ≥ 5 mA (high) U 18 … 30 VDC Loading capacity 400 mA per output (sum of all outputs ≤ 400 mA) out of AS-i I/O configuration 7 ID code D Displays Operating LED green Function LED yellow Inputs 1 - 4 4 x LEDs yellow Outputs 1 - 2 2 x LEDs yellow Programming (Bit-setting) Data bit (input via AS-i) Bit Function D0 Input I1 (damper closed) D1 Input I2 (damper open) D2 Input I3 (external contackt) D3 Input I4 (reserved) D0 Output O1 (damper open up) D1 Output O2 (reserved) Parameter bit Bit Function Bit P3: 1: Peripheral fault is indicated 0: Peripheral fault is not indicated Bit P1, P2 : not used Programming: preset: address 0 changeable via busmaster-programming devices Accessories: • Connecting cable 40 cm with M12 plug (art. no. BW2065) • AS-i passive distributor, AS-i flat cable on M12 (art. no. BW1239, see also page 307) • AS-i passive distributor, AS-i/24 V on M12 (art. no. BW1976, see also page 307) Safety components BW2028 Bus couplers Master Simulators Article no. The connections are short-circuit -and overload protected. A watchdog function, which switches the outputs to their currentless switching state if there is no communication on the AS-i circuit, is integrated. The transfer function is permanent monitored in the integrated AS-i Slave and in the AS-i Master. This module can be connected via cage clamp terminals or ready to plug via Belimo-compatible connector. Accessories The AS-i module to control damper actuators meets the requirements of the AS-i Specifications 2.1/3.0. It is used to control the damper actuator and detect the damper position damper open and damper close as well as the intermediate position „damper opens“ or „damper closes“. In addition external contact can be requested, e.g. of an smoke detector or an temperature switch. AS-Interface Modules/Slaves Runtime monitoring of the damper motor in master possible AS-Interface Master/Gateways AS-i Module for controlling damper actuators and for detection the damper position Standard conformity EMC EN 61 000-6-2, EN 61 000-6-3, EN 61 000-6-4 AS-i profile S 7. D Housing -25°C … +60°C Storage temperature -40°C … +70°C Protection category IP 54 Housing synthetic material Dimensions (L / W / H in mm) 160 / 90 / 55 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 121 Software Operating temperature AS-i Module to control damper actuators AS-Interface Master/Gateways Terminal connections: X4 X3 AS-i Modul 7 5 3 1 8 6 4 2 ADDR X1 12 10 8 6 4 11 9 7 5 3 2 1 X2 X2 X5 AS-i + In 3 In 4 2 AS-i – +24 V +24 V 3 In 2 S6 4 +24 V S4 5 In 1 S2 6 +24 V S1 7 In 4 8 +24 V 9 Out 1 2 10 0V 1 11 Out 2 12 0V Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves 1 X1 1 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 122 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Module to control damper actuators Meets requirements for Switzerland (JGBSK) AB Slave (up to 62 slaves) Runtime monitoring of the damper motor in master possible Connection by external flat cable terminal via insulation penetration technology AS-Interface Master/Gateways AS-i Module for controlling damper actuators and for detection the damper position AS-i Properties Achievement Output function Operating voltage Quiescent current (Inputs = 0, Outputs = 0) Max. current consumption incl. motor Short-circuit proof Protective circuit of inputs Sensor supply Voltage range Switching threshold of inputs U Loading capacity I/O configuration ID-Code Displays Operating Function Inputs 1 - 3 Outputs 1 - 2 Standard conformity EMC AS-i profile Housing Operating temperature Storage temperature Protection category Housing Dimensions (L / W / H in mm) 3 inputs / 2 outputs transistor PNP 26,5 ... 31,6 VDC ≤ 20 mA ≤ 420 mA yes DC PNP by AS-i 18 ... 30 VDC ≤ 0,8 mA (low); ≥ 5 mA (high) 18 … 30 VDC 400 mA per output (sum of all outputs ≤ 400 mA) out of AS-i 7 A LED green LED yellow 3 x LEDs yellow 2 x LEDs yellow EN 61 000-6-2, EN 61 000-6-3, EN 61 000-6-4 S 7.A -25°C … +60°C -40°C … +70°C IP 54 synthetic material 160 / 90 / 55 Data bit (Input via AS-i) Bit Function D0 Input I1 (damper closed) D1 Input I2 (damper open) D2 Input I3 (external smoke detectorcontact closed) D0 Output O1 (damper open up) D1 Output O2 (reserved) Parameter bit Bit Function Bit P3: 1: Peripheral fault is indicated 0: Peripheral fault is not indicated Safety components cage clamp terminals or Belimo-compatible connectors cage clamp terminals Programming (Bit-setting) Bit P1, P2: not used Programming: preset: address 0 changeable via busmaster-programming devices. Accessories: • Connecting cable 40 cm with M12 plug (art. no. BW2065) • AS-i passive distributor, AS-i flat cable on M12 (art. no. BW1239, s. page 307) • AS-i passive distributor, AS-i/24 V on M12 (art. no. BW1976, s. page 307) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 123 Accessories Connections Damper actuator BW2080 Software Article no. switching state if there is no communication on the AS-i circuit, is integrated. An integrated AB slave allows to control up to 62 slaves. The transfer function is permanent monitored in the integrated AS-i Slave and in the AS-i Master. This module can be connected via cage clamp terminals or ready to plug via Belimo-compatible connector. The module is equipped with advanced diagnostic capabilities and is able, by an short circuit at the outputs, to trigger a peripheral error message in the master. Bus couplers Master Simulators Article no. BW2080: Supplied by AS-i The AS-i module to control damper actuators meets the requirements of the AS-i Specifications 2.1/3.0. It is used to control the damper actuator and detect the damper position damper open and damper close as well as the intermediate position „damper opens“ or „damper closes“. In addition external contact can be requested, e.g. of an smoke detector or an temperature switch. O1 to the output can be connected in series with a smoke detector and an external fusible link. If they are not connected, the contacts have to be each bridged. The connections are short-circuit -and overload protected. A watchdog function, which switches the outputs to their currentless AS-Interface Modules/Slaves AS-i Specifications 2.1/3.0 AS-i Module to control damper actuators AS-Interface Modules/Slaves AS-Interface Master/Gateways Terminal assignment: X1 X2 X3 X4 X5 1 AS-i + SD A +24 V Out 0 In 3 X6 FL A 2 AS-i + 0V +24 V 0V +24 V FL B 3 AS-i – SD B / In 2 nc 4 AS-i – +24 V nc 5 In 1 In 0 6 +24 V In 1 7 In 0 8 +24 V 9 In 3 10 +24 V 11 Out 0 12 0V Variants with bridges: 13 Out 1 14 0V • 1-11: no smoke detector connected no fusible link X6 connected X6 Out 1 X4 X3 AS-i Modul 7 5 3 1 8 6 4 2 X1 ADDR X5 14 12 10 8 6 4 2 13 11 9 7 5 3 1 X2 • 1- 3: no smoke detector connected SD = smoke detector, FL = fusible link Attention: The controller can not recognize that by law bridges smoke detectors or fusible link are missing. Safety components Circuit diagram: Smoke detector Fusible link Outp. 0 damper actuator Inp. 2 Connection diagram: Smoke detector A B 24 V 0 V Damper actuator Cage clamp terminal X2 for ext. smoke detector 1 SD A 3 SD B 4 X6 X4 Outp. 1 2 24 V 0 V A B 0V Software Accessories Bus couplers Master Simulators Plug for ext. fusible link Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 124 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Module for controlling 230V shutters AS-i Module for controlling 230V shutter Article no. BW2114: Supplied by AS-i Article no. Connections Shutters and 230V supply AS-i / switch Properties Specification Inputs Outputs Output function Operating voltage A watchdog function, which switches the outputs to their currentless switching state if there is no communication on the AS-i circuit, is integrated. On the board there are two 2 AS-i slaves, so that two shutters can be controlled. Both slaves also have an addressing socket. BW2114 Programming (Bit setting) cage clamp terminals cage clamp terminals Data bit (Input via AS-i) Bit Function D0 Input I3 (trip recognition) D1 Input I4 (end position from 1 detection) D2 Input I1 (switch up) D3 Input I2 (switch down) 2 x 4 inputs / 2 x 2 outputs each with 2 inputs for connecting external switches (up/down), 2 inputs are used internally each with 2 relay outputs for connecting the shutter drves with 4- or 5-conductors Relay 26,5 ... 31,6VDC D0 Output O1 (motor down) D1 Output O2 (motor up) Quiescent current (inputs = 0, outputs = 0) Max. current consumption ≤ 30 mA Parameter bit Imax ca. 130 mA Wiring of the inputs Switch current supply Voltage range switch contacts by AS-i 18 ... 30VDC Bit P1, P2, P3: not used Switching current of inputs Load capacity 4 mA 230VAC, 4 A each output Programming: preset: address 0 changeable via busmaster-programming devices Bus couplers Master Simulators The AS-i module to control shutters meets the requirements of the AS-i Specifications 2.1/3.0. It is used to control 230V shutters with 4-conductor- or 5-conductor connections. The two inputs can be used to provide the switch position to the controller. Motors that turn off automatically when reaching the end-position have to be used. Safety components AS-i Specifications 2.1/3.0 AS-Interface Modules/Slaves AS-Interface Master/Gateways 2 AS-i AB Slaves Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 125 Software LED on: voltage at the AS-i clamps LED flashing: voltage at the AS-i clamps, but slave on addr. 0 (default settings) LED red (Fault) LED on: slave is not in the cyclic data exchange (communication error) 2 x LEDs green (state: In 1, In 2) LED on: switch closed Standard conformity EMV EN 61 000-6-2 EN 61 000-6-4 AS-i profile S-7.A.E Housing Operating temperature -25°C … +60°C Storage temperature -40°C … +70°C Protection category IP 54 Housing synthetic material Dimensions (L / W / H in mm) 160 / 90 / 55 Accessories Displays LED green (Pwr) AS-i Module for controlling 230V shutters Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Connections: X4 1 3 2 4 X3 Fuse Slv 1 Fault PWR In 1 In 2 Slv 2 Fault PWR In 1 In 2 LED Slv 1 Fault PWR In 1 In 2 2 ASI+ 7 ASI– 8 ASI– 3 4 5 6 +24V_ext +24V_ext +24V_ext +24V_ext 9 In_23 10 In_22 11 In_13 12 In_12 Fuse 14 N 7 PE 13 L 6 PE 12 PE 5 1 11 1 2 4 1 1 10 N 3 N 9 PE 2 2 8 2 2 1 2 1 Ausgänge// outputs// sorties// uscitas// salidas Eingänge // inputs // entrées // entratas// entradas In_12: motor 1 In_13: motor 1 In_22: motor 2 In_23: motor 2 Slv2 Fault PWR In 1 In 2 X3 X4 1 ASI+ Slv 1 Slv 2 LED 1 1 1 2 2 2 : motor 1 1: motor 1 2: motor 1 : motor 2 1: motor 2 2: motor 2 up down 1 down 2 up down 1 down 2 Motor limit switch as AS-i signals: (Motor 1= Slave 1, Motor 2= Slave 2) Position Trip to the top (output 1) Trip to the bottom (output 0) Input In 0 Input In 1 Input In 0 Input In 1 Top 0 0 0 1 1 Centre 1 1 1 Bottom 1 1 0 1 0 Bottom 2 0 0 0 0 Software Accessories Bus couplers Master Simulators 14 12 10 8 6 4 2 13 11 9 7 5 3 1 5 7 9 11 6 8 10 12 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 126 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Module for building services engineering AS-Interface Master/Gateways AS-i Module for building services engineering 2 analog outputs 0 ... 10V 2 digital outputs The outputs are powered out of AS-i or out of 24V AC/DC (switchable) Used e. g. for heating/cooling ceilings cage clamp terminals 2 4 6 8 10 AS-i Profil S-7.A.5 1 3 5 7 ID-Code Ahex ID2-Code 5hex Terminal A IO-Code 7hex AS-i voltage AS-i (30V DC) AS-i AS-i current input EXT max. < 40mA AS-i current input INT max. < 140mA 9 INT Connection ADDR Connection 1 3 5 7 Out 1 0 … 10V DC 2, AC/DC (see table) Actuator power via AS-i/external ≤ 10mA per analog-OUT (0°C … 55°C) ≤ 200mA per digital-OUT (0°C … 55°C) in total: (digital+analog+supply) ≤ 1,6 A ≤ 10mA per analog-OUT (0°C … 55°C) ≤ 200mA per digital-OUT (0°C … 55°C) in total: (digital+analog+supply) ≤ 100mA (≤ 45°C) ≤ 90mA (45°C … 55°C) Resolution 16 Bit/1mV Range of value 0 … ±10.000 dec. (see table) FLT AUX 2 Digital outputs Current at switch position INT 8 24V AC/DC Range value analog outputs Current at switch position EXT 6 Out 2 Output Analog outputs 4 Terminal B AUX AUX voltage max. 2 ASI Terminal A 1,2,9,10 3 4 5 6 7,8 Safety components Connections: Bus couplers Master Simulators BW2536 Terminal B 0V_ext_out Digital_Out_Ch 1 Digital_Out_Ch 2 Analog_Out_Ch 1, 0...10V Analog_Out_Ch 2, 0...10V 24V AC/DC_out 7,8 5,6 3,4 1,2 ASIASI+ 0V_ext_in 24V AC/DC_ext_in Switch position INT: Voltage supply out of AS-i EXT: External voltage supply 24V AC/DC Accessories Article no. The connection of actuators via cage clamp terminals. The power supply of the outputs can take place depending on the position of the slide switch from AS-i or an external voltage (PELV) 24V AC or DC. The resolution of the analog data is 16 bit. Adressing is done either via a programming terminal or bus master . EXT The AS-i analog slave BW2536 is a 2A-module with two additional binary switching outputs and meets the requirements of the new AS-i Specification 3.0. AS-Interface Modules/Slaves Housing with external fastening tabs LED green (ASI) voltage at the AS-i clamps LED red (FLT) / (FAULT) AS-i communication error, peripheral fault LED green (AUX) voltage supply 24V for thr analoge part LED yellow (O 1, O 2) state of the the digital outputs (Out 1 / Out 2) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 127 Software Display AS-i Module for building services engineering AS-Interface Master/Gateways Environment Applied standards according EN 50 081-2 EN 61 000-6-2 Housing polycarbonate / polystyrene Operating temperatur -25°C … +55°C Protection category (EN 60 529) housing IP54 Voltage of insulation ≥ 500V Dimensions (L / W / H in mm) 80 / 80 / 52 Analog value* 1 / 2 AS-Interface Modules/Slaves 0°C … +55°C Storage temperature Analog_Out_Ch 1 / 2 Digital_Out_Ch 1 / 2 10.000 10V 9.000 9V … … 1.000 1V 0 0V -1.000 1V ... ... -9.000 9V -10.000 10V on off Software Accessories Bus couplers Master Simulators Safety components * set are all integer values between +10.000 and -10.000 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 128 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Module for building services engineering AS-i I/O Modules with up to 500mA (outputs). If bus communication is interrupted (master failure), the outputs are switched to their currentless switching state by the watchdog. Connection by spring-type terminals. Installation by external fastening tabs. The inputs and outputs are powered out of separated 24V. They are short circuit and overload protected and can each be loaded BW2137 BW2138 BW2139 BW2175 BW2466 Connection cage clamp terminals ≤ 20mA Quiescent current (Input = 0, Output = 0) U 20 … 30V DC Outputs (elektronic) Inputs (elektronic) 4 4 3 Capacity IO-Code ID-Code ID1-Code ID2-Code - 4 500mA per output from 24V supply Length of connector cables AS-i Profil 4 - S-8.F.E 7 8 A F 7 (fixed) S-7.A.E S-7.DF.E S-7.A.7 7 A F F (default) 7 (default) 7 F (default) E via AS-i Operating current ≤ 70mA Displays LED red (Fault) LED green (AUX) LED on: voltage at the AS-i clamp LED flashing: error, e.g. slave on adress 0 (default setting) or peripheral fault LED on: 24V available LED off: absence 24V EN 61 000-6-2 EN 61 000-6-4 Operating temperature -25°C … +70°C Storage temperature -40°C … +70°C Protection category EN 60 529 IP54 Housing material Dimensions (L / B / H in mm) Parameter bit Bit Function P0 0 = Off/1 = On (watchdog) P1 0 = On/1 = Off (data input filter 128 μs) P2 0 = On/1 = Off (synchronous I/O mode) P3 not used Programming: adress preset0 changeable via bus master or programming devices LED on:AS-i communication error LED flashing: AS-i peripheral fault, e.g. no 24V or short circuit at an output, fuse EMC directions Allowable shock and vibration stress Data bit (Input via AS-i) Bit Function D0 Input I1/Output O1 D1 Input I2/Output O2 D2 Input I3/Output O3 D3 Input I4/Output O4 I/O: max. 15 m S-7.A.7 Operating voltage LED green (AS-i) Programming (Bit setting) ≤ 15 g, T ≤ 11 ms 10 … 55 Hz, 0,5 mm amplitude polycarbonate / polystyrene 93 / 93 / 55 +24V +24V ASIASI+ 0V_ext_in +24V_ ext_in 0V_ext_out 0V_ext_out 0V_ext_out 0V_ext_out +24V +24V I4 I3 ASIASI+ 0V_ext_in +24V_ ext_in O4 O3 O2 O1 I2 I1 ADDR Article no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 129 Software The AS-i 4I/4O Module, which meets the requirements of the new AS-i Specification 3.0 is the board based solution for an AS-i slave with 4 inputs and 4 outputs. Safety components Article no. BW2137: 4 inputs/4 outputs, AS-i AB Slave Article no. BW2138: 4 outputs, AS-i Single Slave Article no. BW2139: 4 inputs/3 outputs, AS-i AB Slave Article no. BW2175: 4 inputs/4 outputs, AS-i Single Slave Article no. BW2466: 4 inputs, AS-i Single Slave Bus couplers Master Simulators Housing with external fastening tabs Accessories Single Slave (up to 31 slaves) or AB Slave (up to 62 slaves) AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i Specification 3.0 AS-i EnOcean Slave Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i Module for connection of EnOcean wireless sensors AS-i AB Slave + Single Slave AS-i Specification 3.0 BW2375 Special colors and various designs available Article no. BW2375 Housing white Article no. BW2473 Housing black Article no. BW2580 Housing with external fastening tabs and external antenna connection The AS-i Slave for connection of EnOcean wireless sensors and wireless actuators meets the requirements of AS-i Specification 3.0. Up to 20 AS-i EnOcean Slaves to an AS-i circuit can be connected, each of which max. 31 PTM switching modules and 8 EnOcean sensors or actuators may be assigned. The signals of the 31 switching modules are transmitted in real-time not exceeding than 5 ms in the control. There is no switching delay as in other systems. The AS-i conductor can be connected via spring clamp terminals. Function LEDs indicate Article no. Connection ext. antenna Displays LED green (AS-i) AS-i Profile Housing Ambient operating temperature Operating temperature Protection category Housing Colour Dimensions (L / W / H in mm) the respective operating condition. EnOcean switches can be assigned both locally and via the controller a certain AS-i Module. The visually appealing housing is suitable for installation in the visual range also in intermediate ceilings or intermediate bottoms. Upon request, all housing colours and ornaments, including root wood or stainless steel, are possible. BW2473 BW2580 Parameter bit 26,5 ... 31,6VDC Bit P1, P2, P3: not used Programming: Adress preset 0 changeable via bus masterprogramming device 54mA by AS-i 18 ... 30VDC - Programming (Bit setting) spring clamp terminals ≤ 30mA Quiescent current consumption (inputs = 0, outputs = 0) Max. current consumption Switch power supply Voltage range LED yellow (TRAFFIC) Conformity to standards EMC Accessories BW2375 Connections AS-i Properties Operating voltage LED red (Fault) Software BW2580 Up to 780 EnOcean Slaves per AS-i circuit - SNA-socket LED on: voltage at the AS-i clamps is on LED flashing: voltage at the AS-i clamps, but slave is on addr. 0 (delivery status) LED on: slave is not in cyclic data exchange (communication error) an EnOcean telegram is received EN 61 000-6-2 EN 61 000-6-4 S-7.38 + S-7.A.5 0°C ... +55°C -25°C ... +70°C IP 40 plastic white black 110 / 110 / 38 light grey 80 / 80 / 52 Accessories: • External antenna (Art. no. BW2581) • AS-i address programming device (Art. no. BW1191) • Connecting cable (module/programming device) (Art. no. BW1802) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 130 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i MP Bus Gateway AS-i 3.0 Single Slave, MP Bus Master AS-Interface Master/Gateways For controlling up to 8 MP Bus participants (e.g. Belimo) Integrated power supply with overtemperature protection Address socket 4 indicator LEDs Through the gateway can max. 8 bytes of input data and max. 8 bytes of output data via the AS-i bus resp. the overlaying control processed. 2A Bit D0 D1 D2 D3 Function Input: valid telegram Input:Timeout or another error message Input: AUX voltage o.k. Address programming device connected Programming: address preset0 changeable via bus master or programming devices 130°C Caution: with connection of 24V AC / DC external, remove fuse F4! F4 24V EN 61 000-6-2 EN 61 000-6-4 S-7.4.0 N L1 MP-Bus ADDR FAULT AS-i F5 Software -10°C ... +50°C -15°C ... +80°C IP54 plastic 180 / 130 / 75 U AUX Accessories voltage at the AS-i clamps MP Bus connected supply voltage 24 V (DC/AC) on LED on: AS-i communication error LED flashing: peripheral fault -+ AS-i profil Housing Operating temperature Storage temperature Protection category Housing Dimensions (L / B / H in mm) 1,2 kBaud 230 V AC 24 V AC / 50 VA 0,5A (Bit setting) Data bit (Input via AS-i) AS-i Standards EMC spring terminals spring terminals RJ-11 Programming: -+ Connections Power supply and drives AS-i MP Bus Terminal Properties Baudrate Power supply primary side Power supply secondary side Input current max. (fuse) Output current max. (fuse) Overtemperature protection Displays LED green (AS-i) LED green (MP-Bus) LED green (UAUX) LED red (FAULT) BW2406 1 2 5 1 2 51 2 51 2 5 Article no. The integrated, secure power supply ensures for the MP 24 VAC of the bus participants (alternatively: connection 24 V DC or AC possible). About 4 rotatable external fastening tabs (or the 4 standard casing bores), the housing can be mounted at also hard to reach areas. The electrical connection is made via spring terminals. Function LEDs indicate the operating state. An RJ-11 interface allows the connection of an MP Bus terminal for addressing. Safety components The AS-i Bus MP Gateway is used to control MP Bus slaves via AS-i. The gateway represents for AS-i a slave, for the MP Bus a Master. It can be connected 4 MP bus segments, a total of up to 8 participants controlled. Bus couplers Master Simulators Article no. BW2406: for controlling up to 8 MP Bus participants AS-Interface Modules/Slaves Protection category IP54 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 131 AS-i 4I OEM Module for building services engineering For use in round flush-mounted boxes Potted AB Slave (up to 62 slaves) Article no. BW2388: AS-i 4I OEM Module for building services engineering This 4I Module is mainly used in building automation. It is an AS-i Slave with four inputs, the switches, buttons or two-wire sensors can be connected directly. The round module is potted and suitable to install in standard flush-mounted or junction boxes. Article number BW2388 Connection via connecting wire AS-i profile S-7.A.7 AS-i voltage 22 ... 31,6V Number of inputs 4 IO Code 7 ID Code A ID1 Code 7 ID2 Code 7 Switches or buttons can be directly clamped to the connection. The module can be connected to location AS-i PELV voltage and as well as to AS-i Power24V PELV-voltage . Data bit BitFunction D0 Input 1 D1 Input 2 D2 Input 3 D3 Input 4 Addressing Addresse preset 0 Bus couplers Master Simulators Current supply of sensors out of AS-i < 50mA Operating current IB Operating voltage out of AS-i (30V) PELV, out of AS-i Power24V PELV 4 x LEDs yellow state of inputs LED red (FAULT) LED on: LED off: LED green (PWR) LED on: voltage at the AS-i clamps LED flushing: error, e. g. slave on adress 0 (state of delivery) Length of connector line ca. 25 cm EMC EN 61 000-6-2 EN 61 000-6-3 EN 61 000-6-4 AS-i communication error no AS-i communication error Operating temperature -25°C ... +70°C Storage temperature -40°C … +70°C Protection category IP00 Connection assignment: brown: AS-i + blue: AS-i red: E1 to E4+ yellow: E1 white: E2 green: E3 black: E4 Drill holes: Ø 2,1 mm 16 mm 50 mm Dimensions (D / H in mm) 50 / 20 / Length of cable max. 1,5 m Software Accessories Programming: (Bit-setting) 20 mm Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i 4I OEM Module for building services engineering Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 132 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i OEM-Module for building services engineering AS-i OEM-Module AB Slave (up to 62 slaves) In- and outputs supllied by ext. 24V The AS-i 4I/3O Module, which meets the requirements of the new AS-i Specification 3.0 is the board based solution for an AS-i slave with 4 inputs and 3 outputs. The inputs and outputs are powered out of separated 24V. They are short circuit and overload protected and can each be loaded Connection cage clamp terminals Length of connector cable I/O: max. 15 m AS-i Profile S-7.A.E voltage 20 … 30V DC Operating voltage via AS-i Operating current ≤ 70mA Quiescent current (Input = 0, Output = 0) ≤20mA Input Number 4 (electronic) Output Number 3 (electronic) Capacity 500mA per output from 24V supply Display LED AS-i (green) LED on: voltage at the AS-i clamp LED flashing: error, e.g. slave on adress 0 (default setting) or peripheral fault LED FLT/FAULT (red) LED on:AS-i communication error LED flashing: AS-i peripheral fault, e.g. no 24V or short circuit at an output, fuse LED AUX (green) LED on: 24V available LED off: absence 24V Environment Applied standards EN 61 000-6-2 EN 61 000-6-4 Operating temperature -25°C … +70°C Storage temperature -40°C … +70°C Bus couplers Master Simulators Connection Safety components BW2128 Accessories Article no. with up to 500mA (outputs). If bus communication is interrupted (master failure), the outputs are switched to their currentless switching state by the watchdog. Connection by spring-type terminals. AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i Specification 3.0 Protection category DIN EN 60 529 IP00 ≤ 15 g, T ≤ 11 ms 10 … 55 Hz, 0,5 mm amplitude Dimensions (W / H / D in mm) 68 / 70 / 32 Weight 40 g Software Maximum tolerable shock and vibration stress Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 133 AS-i OEM-Module for building services engineering Programming Bit setting D0 D1 D2 D3 I3 I4 O3 – AS-Interface Master/Gateways Input I1 Output O1 O2 Parameter bit P0 P1 P2 P3 0 = Off/1 = On (watchdog) 0 = On/1 = Off (data input filter 128 μs) 0 = On/1 = Off (synchronous I/O mode) not used IO-Code 7 ID-Code A ID1-Code 7 (default) ID2-Code E +24V +24V ASIASI+ 0V_ext_in +24V_ ext_in I4 I3 ASIASI+ 0V_ext_in +24V_ ext_in ADDR Programming notes: AS-Interface Modules/Slaves I2 0V_ext_out 0V_ext_out 0V_ext_out Software Accessories Bus couplers Master Simulators Safety components +24V +24V O3 O2 O1 I2 I1 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 134 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Module for building services engineering AS-i 4I Module AB Slave (up to 62 slaves) Supply of inputs by AS-i Housing with external fastening tabs The AS-i 4I Module, which meets the requirements of the new AS-i Specification 3.0 is the board based solution for an AS-i slave with 4 inputs as an AB slave. Article no. The inputs are supplied out of AS-i. They are short circuit and overload protected. BW2480 AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i Specification 3.0 Connection cage clamp terminals Length of connector cables max. 15 m AS-i AS-i Profile S-O.A.O AS-i voltage 20 … 30V DC Operating voltage via AS-i Operating current ≤ 70mA Quiescent current ≤20mA Safety components Connection Number 4 (electronic) Capacity 100mA in total supplied by AS-i Display LED PWR (green) LED on: voltage at the AS-i clamp LED flashing: error, e.g. slave on adress 0 (default setting) or peripheral fault LED FLT/FAULT (red) LED on:AS-i communication error LED flashing: AS-i peripheral fault, e.g. no 24V Environment EN 61 000-6-2 EN 61 000-6-4 Housing polycarbonate / polystyrene Operating temperature -25°C … +70°C Storage temperature -40°C … +70°C Protection category DIN EN 60 529 IP54 ≤ 15 g, T ≤ 11 ms 10 … 55 Hz, 0,5 mm amplitude Dimensions (W / H / D in mm) 93 / 93 / 55 Software Maximum tolerable shock and vibration stress Accessories Applied standards Bus couplers Master Simulators Input Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 135 AS-i Module for building services engineering Programming Bit setting D0 D1 D2 D3 I3 I4 AS-Interface Master/Gateways Input I1 I2 Parameter bit P0 P1 P2 P3 not used 0 = On/1 = Off (data input filter 128 μs) not used not used IO-Code O ID-Code A ID1-Code 7 ID2-Code O +24V +24V ASIASI+ I4 I3 ASIASI+ ADDR AS-Interface Modules/Slaves Programming hints: +24V +24V I2 I1 • Connecting cable 40 cm with M12 plug (art. no.BW2065) • AS-i passive distributor, AS-i flat cable on M12 (art. no. BW1239) Software Accessories Bus couplers Master Simulators Safety components Accessories: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 136 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i in Stainless Steel, IP20 AS-Interface Master/Gateways Robust housing solution for cabinet mounting Housing 45 mm deep 90 mm deep Inputs digital Outputs digital Input voltage (sensor supply)1 AS-i address2 Art. no. 4 4 x relay out of AS-i 1 Single Slave BWU1926 4 3 x relay out of AS-i 1 AB Slave BWU1808 4 4 x electronic out of AUX 1 AB Slave BWU1907 4 4 x electronic out of AUX 1 Single Slave BWU2565 8 0 out of AUX 2 AB Slaves BWU2077 0 8 x electronic – 2 AB Slaves BWU2078 4 4 x relay out of AS-i 1 Single Slave BWU2555 8 0 out of AUX 2 AB Slaves BWU2556 Safety components Housing, construction: Stainless Steel, IP20: AS-Interface Modules/Slaves BW2555 / BW2556 BW1808 / BW1907 / BW1926 / BW2077 / BW2078 / BW2565 Output voltage (actuator supply): outputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 1Input voltage (sensor supply): inputs are supplied by AS-i or by AUX (auxiliary 24V power). If supplied by AS-i, inputs can neither be connected to earth nor to external potential. 2 AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Artikel Nr. BW1808 BW1907 BW1926 BW2077 BW2078 BW2555 BW2556 BW2565 I: max. 1.5 m, O: unlimited I: max. 1.5 m, O: max. 1.5 m I: max. 1.5 m, O: unlimited I: max. 1.5 m O: max. 1.5 m I: max. 1.5 m, O: unlimited I: max. 1.5 m I: max. 1.5 m, O: max. 1.5 m S-7.A.E, ID1= 7 (default) S-7.A.7, ID1= 7 (fixed) S-7.F.E, ID1= F (default) 2 x S-0.A.E, ID1= 7 (fixed) S-7.A.7, ID1= 7 (fixed) S-7.F.E, ID1= F (default) 2 x S-0.A.E, ID1= 7 (fixed) 7. F. E, ID1=7 (fixed) 2 AB Slaves 1 Single Slave Bus couplers Master Simulators Replacement, AS-i version 2.0: Single Slaves (digital), work even with the first AS-i Masters. AS-i Profile AS-i address 1 Single Slave 2 AB Slaves 1 Single Slave 26 ... 31,6V 18 ... 31,6V 26 ... 31,6V 18 ... 31,6V 26 ... 31,6V Required Master profile ≥M3 ≥M4 ≥M0 ≥M3 ≥M4 ≥M0 ≥M3 ≥M0 Max. AS-i current consumption 200mA 60mA 200mA 100mA 80mA 200mA 100mA 60mA 2.1 3.0 2.0 2.1 3.0 2.0 2.1 2.0 Operating voltage Since AS-i specification Quiescent current 1 AB Slave 18 ... 31,6V < 30mA (no sensors, outputs= 0) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 137 Software Length of connector cable Accessories Connection Digital Modules AS-i in Stainless Steel, IP20 Artikel Nr. BW1808 BW1907 BW1926 – 18 ... 30V – BW2077 BW2078 BW2555 BW2556 BW2565 AUX AS-Interface Master/Gateways Voltage Max. AUX current consumption (AUX-I) 1,2A permanent operation; 4A max. – (AUX-O) 2A permanent operation; 4A max. – 18 ... 30V (AUX) 1,2A permanent operation; 4A max. – 18 ... 30V (AUX1) 2A permanent operation; 4A max. (AUX2) 2A permanent operation; 4A max. (AUX) 1,2A permanent operation; 4A max. – (total) 8A max. (total) 8A max. (AUX-I) 1,2A permanent operation; 4A max. (AUX-O) 1,2A permanent operation; 4A max. (total) 8A max. Input AS-Interface Modules/Slaves Number Power supply Power supply of attached sensors 8 – 4 24V generated out of AS-i supply out of external 24V 4 24V generated out of AS-i supply out of external 24V – 24V supply out of AS-i supply out of external 24V max. 100mA max. 1,2A permanent operation max. 100mA max. 1,2A permanent operation – max. 100mA max. 1,2A permanent operation Input level inputs 24V DC < 0,8mA (low) > 5mA (high) 8 – 4 inputs 24V DC < 0,8mA (low) > 5mA (high) Safety components Output Number 3 relays, change over, 230V, 10A (AC1) 4, electronic 4 relays, change over, 230V, 10A (AC1) – 8, electronic 4 relays, change over, 230V, 10A (AC1) – 4, electronic Power supply supply out of AS-i supply out of external 24V supply out of AS-i – supply out of external 24V supply out of AS-i – supply out of external 24V – 0,5A permanent operation per output – – 0,5A permanent operation per output state of inputs I1-I8 – Max. output current Bus couplers Master Simulators 0,5A permanent operation per output Display LEDs I1 ... In (yellow) LEDs O1 ... On (yellow) Accessories – state of inputs I1-I4 state of outputs O1-O3 LED PWR (green) LED AUX (green) state of outputs O1-O4 AS-i voltage o.k. – (AUX-I) AUX voltage for inputs on, (AUX-O) AUX voltage for outputs on – state of inputs I1-I4 state of inputs I1-I4 – state of outputs O1-O4 state of outputs state of outputs O1 - O8 O1-O4 flashing: address is 0 on: AS-i voltage o.k. – state of inputs I1-I8 AUX voltage on LED FLT/FAULT communication flashing: AUX-I communication flashing: AUX (red) error voltage missing error voltage or overload missing or on: overload communication on: error communication error AS-i voltage o.k. (AUX 1, AUX 2) AUX voltage on – communication error flashing: AS-i voltage o.k address is 0 on: AS-i voltage o.k. AUX voltage on (AUX-I) AUX voltage for inputs on, (AUX-O) AUX voltage for outputs on flashing: AUX flashing: AUX I voltage missing voltage missing or overload or overload on: on: communication communication error error Environment Applied standards EN 61 000-6-2 EN 61 000-6-3 Operating temperature -25°C … +70°C EN 61 131-2 EN 61 000-6-2 EN 61 000-6-3 -25°C … +60°C Storage temperature EN 61 131-2 EN 61 000-6-2 EN 61 000-6-3 EN 61 000-6-2 EN 61 000-6-3 -25°C … +70°C -25°C … +60°C -25°C … +70°C -40°C … +70°C IP20 (build in) Protection category DIN EN 60 529 50 / 120 / 45 50 / 120 / 90 50 / 120 / 45 Software Dimensions (W / H / D in mm) EN 61 000-6-2 EN 61 000-6-3 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 138 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i in Stainless Steel, IP20 Bit setting D0 D1 D2 D3 Input BW1808 / BW1907 / BW1926 / BW2555 / BW2565 BW2077 / BW2556 I1 I2 I3 I4 Slave 1: I1 Slave 1: I2 Slave 1: I3 Slave 1: I4 Slave 2: I5 Slave 2: I6 Slave 2: I7 Slave 2: I8 Output BW1808 O1 O2 O3 – BW1907 / BW1926 / BW2555 / BW2565 O1 O2 O3 O4 Slave 1: A1 Slave 1: A2 Slave 1: A3 Slave 1: A4 Slave 2: A5 Slave 2: A6 Slave 2: A7 Slave 2: A8 BW2078 BW1907 / BW2565 P0 P1 P2 P3 0= Off / 1= On (Watchdog) 0= ON / 1= Off (data input filter 128 μs) 0= On / 1= Off (synchronous I/O mode) not used BW1808 / BW1926 / BW2077 / BW2078 / BW2555 / BW2556 AS-Interface Modules/Slaves Parameter bit AS-Interface Master/Gateways Programming: not used BW1808 BW1907 BW1926 BW2077 BW2078 BW2555 BW2556 IO Code 7 7 7 7 7 7 7 BW2565 7 ID Code A A F A A F A F ID2 Code E 7 E E 7 E E E Connections: BW1808 / BW1926 / BW2555 AS-i + AS-i – +24 V I 1 +24 V 0V +24 V +24 V AS-i + I2 0V I3 I4 AS-i – PWR FLT I1 O1 I2 O2 I3 O3 I4 O4 PE K4CM PE K4NO K4NC K3CM K2CM K2NC K1CM K3NC K3NO K2NO K1NC K1NO AS-i connection +24V, 0V Sensor supply, generated out of AS-i PE Protective ground E1 … E4 24V inputs K1CM … K4CM Relay common K1NO … K4NO Relay normally open K1NC … K4NC Relay normally closed Hint: In article no.: BW1808 the output O4 is not assigned; K4 is not used! BW1907 / BW2565 ADDR AS-i + AS-i – +24 V I I 1 +24 V I I 2 0VI 0VI +24 V I I 3 +24 V I I 4 AS-i + AS-i – +24 V I ext.in nc PWR AUX-I FLT AUX-O I1 O1 I2 O2 I3 O3 I4 O4 0 V I ext.in nc +24 V O ext.in 0 V O ext.in O1 0VO O2 0VO O3 0VO O4 0VO AS-i +, AS-i - Connection to the AS-i bus +24V I ext.in, 0V I ext.in Supply inputs for inputs +24V O ext.in, 0V O ext.in Supply inputs for outputs +24V I, 0V I Sensor supply 0V O Supply outputs GND for outputs I1, I2, I3, I4 Inputs O1, O2, O3, O4 Outputs BW2077 / BW2556 AS-i +, AS-i ADDR 1 ADDR 2 PWR FLT AUX I1 I5 I2 I6 I3 I7 I4 I8 +24 V ext.in I5 0V I6 0 V ext.in +24 V I7 0V I8 +24 V 0V +24 V Connection to the AS-i bus +24V ext.in, 0V ext.in Supply inputs for inputs +24V, 0V Sensor supply I1 - I8 Inputs 0V +24 V Software AS-i + AS-i – +24 V I 1 0V 0V +24 V I 2 +24 V I 3 0V 0V +24 V I 4 Bus couplers Master Simulators ADDR Accessories ASI+, ASI- Safety components Programming notes: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 139 Digital Modules AS-i in Stainless Steel, IP20 ADDR 1 AS-i + AS-i – +24 V 1ext.in 0 V 1 ext.in 0V 1 O1 O2 0V 1 0V 1 O3 0V 1 AS-i + O4 AS-i – ADDR 2 PWR AUX 1 FLT AUX 2 O1 O5 O2 O6 O3 O7 O4 O8 +24 V 1 ext.in 0 V 1 ext.in +24 V 2 ext.in 0 V 2 ext.in +24 V 2 ext.in 0 V 2 ext.in O5 0V 2 O6 0V 2 O7 O8 Connection to the AS-i bus +24V1 ext.in 0V1 ext.in Supply inputs for outputs outputs A1 - A4 +24V2 ext.in 0V2 ext.in Supply inputs for outputs outputs A5 - A8 0V 2 0V1 Reference potential for outputs A1 - A4 0V 2 0V2 Reference potential for outputs A5 - A8 O1 - O8 Outputs Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways BW2078 AS-i +, AS-i - Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 140 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i in IP20, 22,5 mm AS-Interface Master/Gateways Cost efficient solution in IP20 Housing, construction: IP20, 22,5 mm: Housing Inputs digital Outputs digital AS-i address1 Article no. 4 4 1 AB Slave BWU1938 8 8 2 AB Slaves BWU2490 4 x COMBICON 6 x COMBICON 1AS-i address: AB Slave (max. 62 AB Slaves/AS-i network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/per AS-i network), mixed use allowed. Article no. AS-Interface Modules/Slaves BWU2490 Safety components BWU1938 BWU1938 / BWU2490 AS-i connection COMBICON plug Periphery connection COMBICON plug Length of connector cable unlimited AS-i AS-i address S-7.A.7 (ID1=7 fixed) Slave 1: S-7.A.7 (ID1=7 default), Slave 2: S-7.A.7 (ID1=6 default) 1 AB Slave Operating voltage 2 AB Slaves 18 … 31.6V Max. current consumption 60mA 120mA Quiescent current 60mA 120mA Required Master profile ≥M4 Since AS-i specification 3.0 AUX Voltage Max. current consumption 18 … 30V 4A 8A Accessories Profile Bus couplers Master Simulators Connection Input Number Power supply Power supply of attached sensors 8 supply out of external 24V max. 1,2A permanent operation inputs 24V U<5V (low) U>15V (high) Software Switching threshold 4 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 141 Digital Modules AS-i in IP20, 22,5 mm Article no. BWU1938 / BWU2490 AS-Interface Master/Gateways Output Number 4, electronic 8, electronic Power supply supply out of external 24V Max. output current LED AS-i (green) flashing: adress 0, on: AS-i voltage o.k. – flashing: overload inputs/ overload outputs, on: communication error – AS-Interface Modules/Slaves LED AUX (green) Safety components O1-O4, Σ 3A max. O5-O8)1 Display LED FLT/FAULT (red) Bus couplers Master Simulators 1A (Σ 3A max. 1A (Σ 3A max.)1 green: AUX voltage on AS-i/FLT D1 (red/green) – green: slave online, no error red: no data exchange yellow/red flashing: adress 0 red/green flashing: peripheral fault AS-i/FLT D2 (red/green) – green: slave online, no error red: no data exchange yellow/red flashing: adress 0 red/green flashing: peripheral fault red flashing: slave is switched off because slave 1 has adress 0 state of inputs I1-I4 state of inputs I1-I8 state of outputs O1-O4 state of outputs O1-O8 LEDs I1 ... In (yellow) LEDs O1 ... On (yellow) Environment Applied standards EN 61 000-6-2 EN 61 000-6-3 Operating temperature -25°C … +70°C Storage temperature -25°C … +85°C Protection category DIN EN 60 529 IP20 Voltage of insulation 500V Dimensions (W / H / D) in mm 1 22,5 / 99 / 114 at temperature >60°C: (Σ 1A max.) Programming Bit setting D0 D1 D2 D3 Input BWU1938 BWU2490 I1 I2 I3 I4 Slave 1: I1 Slave 1: I2 Slave 1: I3 Slave 1: I4 Slave 2: I5 Slave 2: I6 Slave 2: I7 Slave 2: I8 Output BWU2490 O1 O2 O3 O4 Slave 1: O1 Slave 1: O2 Slave 1: O3 Slave 1: O4 Slave 2: O5 Slave 1: O6 Slave 1: O7 Slave 1: O8 Parameter bit BWU1938 / BWU2490 P0 P1 P2 P3 0= Off / 1= On (watchdog) 0= On / 1= Off (data input filter 128μs) not used not used Software Accessories BWU1938 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 142 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Digital Modules AS-i in IP20, 22,5 mm Connections AS-i connection AUX+, AUX- External supply input I+, I- Sensor supply O- GND for outputs I1 - I4 Inputs O1 - O4 Outputs BWU2490 I+ I3 I6 OI2 I7 I4 I3 O1 O2 O4 O3 ASI FLT AUX Sensor supply O- GND for outputs I1 - I8 Inputs O1 - O8 Outputs BWU2490 I– I8 I4 OI1 I8 I1 I2 External supply input I+, I- I+ I7 I3 O– O– I6 I5 I2 I1 I2 I1 D1 I6 I5 D2 I3 I4 Safety components II4 I5 AS-i connection AUX+, AUX- I7 I8 AUX ASI/FLT D1 ASI/FLT D2 ADDR D1 ADDR 1 ADDR D2 O1 O2 O5 O6 O1 O2 O3 ASI + ASI – AUX+ ext. in O1 O5 O4 D2 O2 O3 O4 O6 O7 O8 ASI +ASI – AUX– ext. in Input module BWU1938 / BWU2490 O4 O3 O8 O7 D1 AUX+ AUX– ext. in ext. in Output module BWU1938 / BWU2490 ... I+ I1 I2 ... Ix Module Terminals ... O- O1 O2 ... Ox Bus couplers Master Simulators BWU1938 ASI+, ASI- AS-Interface Modules/Slaves ASI+, ASI- AS-Interface Master/Gateways BWU1938 Module Terminals 24V (Inputs) ... 0V 24V (Outputs) I+ I1 I2 ... Ix AUX+ AUXM o d u l e Te r m i n a l s Software M o d u l e Te r m i n a l s Accessories Seperate power supply Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 143 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Specialties/Function modules Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 144 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Specialties/Function modules Module Description Article no. AS-i Counter Module 1 x 2-channel input BWU2218 AS-i Counter Module 2 x 2-channel input BWU2219 AS-i Counter Module 4 x 2-channel input BWU2189 AS-i Counter Module 1-channel input (analog) BWU1723 AS-i Counter Module 1-channel input (0 up to 15) BWU1711 AS-i Analog Modules Figure Module Description Article no. AS-i Analog Module 2 inputs for Leuze ODSL 30 distance sensors 0 ... 65 m BW1908 AS-i Analog Module 2 inputs for Leuze ODSL 30 distance sensors 0 ... 30 m BW1664 AS-i 3.0 Universal Module in IP65 Figure Module Description Article no. AS-i 3.0 Universal Module in IP65 Analog and digital inputs/outputs in one module BWU1931 Description Article no. AS-Interface Modules/Slaves Figure Safety components Counter Modules AS-Interface Master/Gateways Overview Specialties/Function modules Figure Module AS-i/AS-i Coupler, IP20, 22,5 mm AS-i/AS-i Coupler, IP65 Connection of 2 AS-i networks via 2 internal 4I/4O slaves Connection of 2 AS-i networks via 2 internal 4I/4O slaves BWU1187 BWU1280 Bus couplers Master Simulators AS-i/AS-i Coupler Module Description Article no. AS-i Code Block with 2 code switches BW1527 Software Figure Accessories AS-i Code Block Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 145 Specialties/Function modules AS-i OEM-Modules AS-Interface Master/Gateways Figure Module Description Article no. AS-i 8I/8O OEM-Module 2 x 4I/4O Single Slave BW1898 AS-i 3.0 8I/8O OEM-Module 2 x 4I/4O-AB Slave BW1899 AS-i 16I/16O OEM-Module 4 x 4I/4O Single Slave BW1900 AS-i 3.0 16I/16O OEM-Module 4 x 4I/4O-AB Slave BW1901 BW1485 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-i OEM Power Supply Module Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 146 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Counter Module A/B inputs The AS-i Counter Module has inputs for standard sensors (24 V, pnp, push-pull). The module counts the impulses with the two channels (BWU2218), twice two channels (BWU2219) or 4 x two channels (BWU2189) up- and downwards and outputs the result as 16 bit value (-32768 … 32767) via AS-i. The start value is -30768. Different pre-divisors are available, which can be select via AS-i parameters as well. With the help of parameters the module can be set to zero as well as the counting direction can be defined. Es stehen verschiedene The module reports a peripheral fault at counter overflow (underflow). Inputs BWU2218 BWU2219 1 M12 input (2 channels) Voltage supply, sensors BWU2189 2 M12 inputs (2 x 2 channels) Range of value -32 768 … 32 767 dec. (start value: -30768) Counting rate max. 20 kHz Power supply sensor max: 150 mA AS-i profile 7.3 ID code 3hex ID2 code 4 M12 inputs (4 x 2 channels) via AS-i Chex IO code Dhex E 7hex Displays LEDs geen (In 1 - 4) state of input 1 state of inputs 1 and 2 state of inputs 1, 2, 3 and 4 LED green (PWR) AS-i voltage LED red (FAULT) AS-i communication error, peripheral fault Operating current < 200 mA Operating voltage AS-i (30 VDC) Voltage of insulation EMV Ambient operating temperature Storage temperature Housing Dimensions (L / W / H in mm) 0°C … +70°C -25°C … +85°C housing for DIN-rail mounting 90 / 80 / 43 housing IP65 Software Protection category DIN 40 050 ≥ 500 V EN 61 000-6-2 EN 61 000-6-4 Accessories Article no. As long as the AS-i parameter for setting zero is set the counting is stopped. After the setting to zero of the counting value a pre-divisor or the AS-i parameter for no pre-divisor must be adjusted again. Safety components Article no. BWU2218: Counter Module 2-channel input Article no. BWU2219: Counter Module 2 x 2-channel input Article no. BWU2189: Counter Module 4 x 2-channel input Bus couplers Master Simulators High protection category IP65 AS-Interface Modules/Slaves AS-Interface Master/Gateways Profile 7.3 „Plug and Play“ as simple as digital AS-i I/O Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 147 AS-i Counter Module AS-Interface Master/Gateways Programming (Bit-setting of AS-i parameters) BWU2218 Bit P0 Parameter Bit P1 Parameter Bit P3 Bit P2 Parameter 1 count upwards In 1 1 counter In 1 1 1 no pre-divisor 0 count downwards In 1 0 set zero In 1 1 0 pre-divisor = 2 0 1 pre-divisor = 8 0 0 pre-divisor = 32 BWU2219 Bit P1 Parameter Bit P2 Parameter Bit P3 Parameter 1 count upwards In 1 1 counter In 1 1 count upwards In 2 1 counter In 2 0 count downwards In 1 0 set zero In 1 0 count downwards In 2 0 set zero In 2 BWU2189 Bit P2 Parameter Bit P3 Parameter 0 Bit P1 0 Bit P0 0 set zero In 1 1 count upwards In 1 ... In 4 0 0 1 set zero In 3 0 count downwards In 1 ... In 4 0 1 0 pre-divisor = 32 0 1 1 set zero In 2 1 0 0 pre-divisor = 8 1 0 1 set zero In 4 1 1 0 pre-divisor = 2 1 1 1 no pre-divisor Start value: At power-up, all the counter with 0x87D0 (-30768) are initialized to indicate that there is no zero-setting. Accessories: • AS-i substructure module to connect 2 AS-i flat cables (article no. BW1180, see page 314) • AS-i substructure module to connect 1 AS-i flat cable, 1 flat cable for additional supply (article no. BW1181, see page 314) • AS-i substructure module to connect 2 AS-i round cable (article no. BW1182, see page 314) • AS-i substructure module to connect 1 AS-i round cable, 1 round cable for additional supply (article no. BW1183, see page 314) • AS-i substructure module to connect 2 AS-i flat cables with addressing socket (article no. BW1438, see page 314) Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Bit P0 Parameter Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 148 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Counter Module 1-Channel Input High protection category IP65 Article no. BWU1723: AS-i Counter Module The AS-i Counter Module has 1 input for standard sensors. The module counts the impulses or frequency up- and downwards with the 1 channel and outputs the result as a 16 bit value (-32 768 ... 32 767) via AS-i. The start value is -32 768. With the help of parameters the module can be set to start value as well as the counting direction can be defined. As long as the AS-i parameter PØ is set the counting is stopped. The module reports a peripheral fault at counter overflow (underflow) or when status input is going invalid (low). Input 1 input Voltage supply, sensors via external voltage 24 V Range of value -32 768 … 32 767 dec. (start value: -32 768) 0 set to start value (-32768) Counting rate max. 4 kHz 1 normal operation Power supply sensor (ext. 24V) max. 700 mA P0 Operation AS-i profile 7.3 P1 Gate time ID code 3hex 0 8 s gate time for frequency ID2 code Chex 1 1 s gate time for frequency IO code 7hex P2 Mode Displays LED yellow state of channel 1 0 impulse LED green (PWR) AS-i voltage 1 frequency LED red (FAULT) AS-i communication error, peripheral fault Operating current < 200 mA P3 Counting direction Operating voltage AS-i (30 V DC) 0 count downwards Voltage of insulation ≥ 500 V 1 count upwards EMC according EN 50 081-2, EN 61 000-6-2 Ambient operating temperature 0°C … +70°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting Dimensions (L, W, H) 90 mm, 80 mm, 43 mm Accessories: AS-i substructure module to connect 1 AS-i flat cable, 1 flat cable for additional supply (art. no. BW1181, see also page 314) AS-i substructure module to 1 AS-i round cable, 1 round cable for additional supply (art. no. BW1183, see also page 314) Protection category (DIN 40 050) housing IP65 Connections: 1 24 V extern 2 channel 1 +, pulse/freq. input 3 0 V extern status input 5 n.c. 2 5 4 1 Connection counter Software 4 3 Bus couplers Master Simulators (Bit-setting of AS-i parameters) Safety components Programming: BWU1723 Accessories Article no With parameter P2 the user can choose between counting impulses or frequency measurement. AS-Interface Modules/Slaves AS-Interface Master/Gateways Profile 7.3 "Plug and Play" As simple as digital AS-i I/O Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 149 AS-i Counter Module (0-15) Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways 1-Channel Input As simple as digital AS-i I/O High protection category IP65 AS-i connection via bottom module or M12 Article no. BWU1711: AS-i Counter Module (0 to 15) The AS-i Counter Module has 1 input for standard sensors. The module counts the impulses from (0 … 15) via AS-i. The start value is 0. When reaching the count 15 the module starts at 0 again. The counter module loads the current value and determines the number of pulses between two host calls from the difference between this value and the previous. Article no BWU1711 Inputs 1 input Voltage supply, sensors via AS-i Range of value 0 … 15 dec. (start value: -0) Accessories As long as the AS-i parameter for setting zero is set the counting is stopped. Programming: (Bit-setting of AS-i parameters) P1 P0 not used Counting rate max. 769 Hz P2 Power supply sensor max. 150 mA 1 normal mode AS-i profile S-0.F 0 set zero ID code Fhex IO code 0hex P3 ID1 code Fhex 1 count upwards ID2 code Ehex 0 count downwards state of channel 1 Accessories: AS-i substructure module to connect 1 AS-i flat cable, 1 flat cable for additional supply (art. no. BW1181, see also page 314) Displays LED yellow LED green (PWR) AS-i voltage LED red (FAULT) AS-i communication error, peripheral fault Operating current < 200 mA Operating voltage AS-i (30 V DC) Voltage of insulation ≥ 500 V EMC according EN 50 081-2, EN 61 000-6-2 Operating temperature AS-i substructure module to 1 AS-i round cable, 1 round cable for additional supply (art. no. BW1183, see also page 314) 0°C … +70°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting Dimensions (L, W, H) 90 mm, 80 mm, 43 mm Protection category (DIN 40 050) housing IP65 Connection AS-i 1 AS-i + 2 n.c. 3 AS-i - 4 n.c. 5 n.c. IR Connection AS-i * 3 Connection counter: Software With the help of parameters the module can be set to zero as well as the counting direction can be defined. 1 24 V out of AS-i 2 input 3 0 V out of AS-i 4 n.c. 5 n.c. 5 Fault Pwr 4 Connection counter In 1 In 2 2 1 * Remark: If you use this connection for AS-i, do not connect an AS-i cable to the substructure. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 150 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Analog Module: 2 Inputs for Leuze ODSL 30 Distance Sensors Connection of the ODSL 30 via M12 sockets High protection category IP65 Article no. BW1908: 0 ... 65 m Article no. BW1664: 0 ... 30 m Inputs BW1908 max. 2 ODSL 30 Voltage supply, sensors via AS-i Resolution 1 mm 16 bit signed 0 … 32766 AS-i profile 1 mm 16 bit unsigned 0 … 32766 7.3 ID code 3hex ID2 code Dhex IO code 9hex 7hex Displays LED green (Analog 1) state of channel 1 LED green (Analog 2) state of channel 2 LED green (PWR) AS-i voltage LED red (FAULT) AS-i communication error, peripheral fault Operating current < 250 mA Operating voltage AS-i (30 V DC) EMC directions EN 61 000-6-3, EN 61 000-6-2 Operating temperature 0°C … +70°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting Dimensions (L, W, H) 90 mm/ 80 mm/ 70 mm Protection category (IEC 60 529) (Bit-setting via AS-i parameters) Bit P0: 1: It is measured on sensor 1 0: Sensor 1 is referencing Bit P1: (Bit P1 is not used, if bit P3 = 0) 1: It is measured on sensor 2 0: Sensor 2 is referencing Bit P2: 1: Peripheral fault is allowed 0: Peripheral fault is not allowed Bit P3: 1: Sensors 1 and 2 are used 0: Sensor 1 is used only Settings at the ODSL 30: Serial menue: Remote Control, Baudrate 19200, Node Address 0 ≥ 500 V Voltage of insulation Programming: housing IP65 Accessories: AS-i substructure module to connect 1 AS-i flat cable, 1 flat cable for additional supply (art. no. BW1181, see also page 314) AS-i substructure module to 1 AS-i round cable, 1 round cable for additional supply (art. no. BW1183, see also page 314) Connections (M12 socket, 4 pins): 1 +24V 2 RS485 TX+ 3 0V 4 RS485 TX- 3 4 2 1 Safety components BW1664 With the help of AS-i parameters the referencing can be started and the number of the connected ODSL 30 can be set. The peripheral fault is set, if an error occurs two times in succession at measuring or referencing. Bus couplers Master Simulators Article no. The distance sensors are powered out of separated 24 V. Accessories 2 ODSL 30 can be connected to the module. The measured values are transfered asynchronically to the host according to AS-i profile 7.3. The distance sensors are connected via 4-pin M12 sockets. The communication between ODSL 30 and the AS-i module is made by RS 485. AS-Interface Modules/Slaves AS-Interface Master/Gateways 2 ODSL Distance Sensors connectable Software Sensor 1 Sensor 2 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 151 AS-i 3.0 Universal Module in IP65 Mixed input/output slave: • • • • 2 analog inputs 4 ... 20 mA 1 binary output 1 pulse input 1 status input Protection category IP65 Article no. BWU1931: Analog and digital inputs/outputs in one module The analog module has 2 analog inputs 4 ... 20 mA, 1 binary output, 1 pulse input and 1 status input. The conversion of the measured value and the data transmission via AS-i occurs according to AS-i Profile 7.5.5. Inputs are completely galvanically isolated. The ground of the binary output is connected to 0 V Software Accessories BWU1931 Analog inputs 2 inputs 4 ... 20 mA/ 50 W Binary outputs Digital inputs 1 output 24 V/ 0,5 A 1 pulse input 0 ... 1kHz, treshold value 13 V 1 status input 0 ... 10 Hz, treshold value 13 V 16 bit 40 mA 40 mA 120 ms for analog inputs 7.5.5 5 F 5 7 Resolution Max. current per analog input Range of value Transformation speed AS-i Profile ID code ID1 code ID2 code IO code Displays LED green (analog 1) LED green (analog 2) LED green (binary output) LED green (pulse input) LED green (status input) LED green (Pwr) LED red (Fault) LED green (Aux) Operating current Operating voltage Voltage of insulation EMC directions Ambient operating temperature Storage temperature Housing Dimensions (L / W / H in mm) Protection category (DIN 40 050) Programming: (Bit-settings of AS-i parameters) Bit P0: 1: counter in operation 0: counter set to "0" Bit P1: 1: upward counting 0: downward counting Bit P2: 1:Peripheral fault is indicated 0:Peripheral fault is not indicated Bit P3: 1:scaling (analog values) 4000 … 20000 dec. 0:scaling (analog values) 0 ... 27648 dec. (Siemens format) LEDs analog signal 1 analog signal 2 binary signal pulse signal status signal AS-i voltage AS-i communication error, peripheral fault ext. power on (mandatory) < 80 mA AS-i (30 V DC) ≥ 500 V EN 61 000-6-2 EN 61 000-6-4 0°C … +70°C -25°C … +85°C housing for DIN-rail mounting 90 / 80 / 70 housing IP65 LEDs Pwr Fault AUX Bus couplers Master Simulators Safety components Article no. ext. Analog sensors can be connected via cage clamp terminals. The sensor-interfaces are supplied by external voltage (according to PELV) via the black ribbon cable, 1 A max. The external 24 V supply voltage must be connected. The resolution of the analog data is 16 bit. Analog 1 Analog 2 Out Counter Status AS-Interface Modules/Slaves AS-Interface Master/Gateways Analog and digital inputs/outputs in one module Cage clamp terminals 1 2 3 4 5 6 7 8 9 10 11 12 Bit Function D0 D1 D2 D3 input status / output 1 input pulse / n.a. n.a. / n.a. n.a. / n.a Bit A0 A1 A2 A3 Function input 1 input 2 pulse count n.a. Connections: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 152 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de 24 V ext. 7 0 V ext. 2 Sig. + Ch 1 8 Sig. - Ch 1 3 Sig. + Ch 2 9 Sig. - Ch 2 4 Sig. + Pulse 10 Sig. - Pulse 5 Sig. + Status 11 Sig. - Status 6 Sig. + Out 12 0 V Out Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves 1 AS-Interface Master/Gateways AS-i 3.0 Universal Module in IP65 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 153 AS-i/AS-i Coupler in IP20 Easy data exchange between 2 AS-i Networks via the internal 2 AS-i Slaves Article no. BW1187 The AS-i/AS-i Coupler provides the easiest solution to exchange data between two PLCs via AS-i. In big applications with more than one AS-i network there is often a need to exchange data between two AS-i networks, e. g. to report the process status. This problem was solved in the past with the help of 2 normal AS-i 4I/4O Modules, with the inputs of one slave connected to the outputs of the other slave. With the use of the AS-i/AS-i Coupler to solve this problem the installation costs as well as the components costs can be reduced. The AS-i/AS-i Coupler consists of two 4I/4O Slaves in one housing. The outputs of one slave are connected to respective inputs There is a galvanic isolation between both AS-i networks. Each AS-i slave has got 6 LEDs, 4 LEDs for the 4 outputs, one power LED and 1 LED for AS-i faults. Furthermore each slave has got an address socket. As long as one of both slaves does not exchange data the other slave reads on each input a 0 as default. Technical data Article no. BW1187 Interfaces AS-i circuit 1 and 2 IO-Code (slave 1 and 2) 7hex ID-Code (slave 1 and 2) Fhex ID1-Code (slave 1 and 2) Fhex ID2-Code (slave 1 and 2) Ehex AS-i connections via 4-pin COMBICON plug: AS-Interface/AS-Interface Coupler AS-Interface network 1 AS-Interface slave 1 LEDs for slave 1 and 2 AS-i voltage ON 1x LED red (FAULT) AS-i communication error, peripheral fault 4x LEDs yellow output 1 up to output 4 2x address socket (ADDR) for slave 1 and slave 2 Operating current < 80 mA per slave Operating voltage AS-i (30 V DC) Voltage of insulation ≥ 500 V EMC directions EN 50 082, EN 50 081 0°C … +55°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting Dimensions (L, W, H) 99 mm, 22,5 mm, 92 mm 2 3 4 5 6 7 8 AS-i2 AS-i2 AS-i1 AS-i1 + + ADDR O0 O1O2O3 AS-Interface slave 2 4O 4I 4I 4O AS-Interface network 2 1 AS-i2- 2 AS-i2+ 3 AS-i1- 4 AS-i1+ 5 n.c. 6 n.c. 7 n.c. AS-i FAULT 8 n.c. AS-i FAULT 9 AS-i2+ O0 O1O2O3 10 AS-i211 AS-i1+ ADDR 12 AS-i113 AS-i2+ www.bihl-wiedemann.com AS-i2 AS-i2 AS-i1 AS-i1 + + AS-i2 AS-i2 + - 9 10 11 12 13 14 15 16 14 AS-i215 n.c. 16 n.c. Software Protection category (DIN 40 050) housing IP20 1 AS-i 2 LED green (power) Ambient operating temperature Accessories of the other slave and vice versa (AS-i output data bit 0 of the first slave with AS-i input data bit 0 of the second slave and vice versa, etc.). AS-i 1 Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Connection of 2 AS-i Networks via 2 internal 4I/4O Slaves Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 154 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i/AS-i Coupler in IP65 Article no. BWU1280 The AS-i/AS-i Coupler provides the easiest solution to exchange data between two PLCs via AS-i. In big applications with more than one AS-i network there is often a need to exchange data between two AS-i networks, e. g. to report the process status. This problem was solved in the past with the help of 2 normal AS-i 4I/4O Modules, with the inputs of one slave connected to the outputs of the other slave. With the use of the AS-i/AS-i Coupler to solve this problem the installation costs as well as the components costs can be reduced. The AS-i/AS-i coupler consists of two 4I/4O Slaves in one housing. The outputs of one slave are connected to respective inputs of the other slave and vice versa (AS-i output data bit 0 of the first slave with AS-i input data bit 0 of the second slave and vice versa, etc.). There is a galvanic isolation between both AS-i networks. Each AS-i slave has got 5 LEDs, 4 LEDs for the 4 outputs and one power LED. Furthermore each slave has got an address socket. As long as one of both slaves does not exchange data the other slave reads on each input a 0 as default. Technical data BWU1280 Interfaces AS-i circuit 1 and 2 IO-Code (slave 1 and 2) 7hex ID-Code (slave 1 and 2) Fhex ID1-Code (slave 1 and 2) Fhex ID2-Code (slave 1 and 2) Ehex AS-i connections via yellow AS-i cable LEDs for slave 1 and 2 2x 4 LEDs yellow output 1 up to output 4 2x LED green/red (PWR/FAULT) AS-i voltage/Communication error 2x address sockets Operating current for slave 1 and slave 2 < 80 mA per slave Operating voltage AS-i (30 V DC) Voltage of insulation ≥ 500 V EMC directions EN 50 082, EN 50 081 Ambient operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting 90 mm, 80 mm, 70 mm Protection category (DIN 40 050) housing IP65 Software Dimensions (L, W, H) Accessories Article no. Safety components High protection class IP65 Bus couplers Master Simulators Easy data exchange between 2 AS-i networks via the internal 2 AS-i slaves AS-Interface Modules/Slaves AS-Interface Master/Gateways Connection of 2 AS-i networks via 2 internal 4I/4O slaves Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 155 AS-i Code Block AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i Code Block Codes from 0 to 255 Adjustment via 2 rotary switches 2 AB Slaves Article no. BW1527 with 2 code switches With the help of the 2 slaves for example tools (changing AS-i circuits) can be coded from 0 to 255. transmitted via AS-i and can be proccessed easy in the I/O area of the controller. The AS-i Code Block consists of 2 AS-i slaves and 2 rotary switches with which a value each from 0hex to Fhex (0 to 15 decimal) can be adjusted. The adjusted values of the rotary switches are connected with the inputs of the AS-i slaves. The codes are There is a common Fault LED (red) and a green AS-i Power LED. Additionally there are 2 LEDs for each slave: One for the code switch (yellow, on when code is not zero) and one for communication error (red). Bus couplers Master Simulators Safety components The AS-i Code Block is equipped with two programming sockets. Technical data Article no. Interfaces AS-i IO code (slave 1 and 2) 0hex ID code (slave 1 and 2) Ahex ID1 code Fhex ID2 code Ehex LED red (Fault) communication error LED green (PWR) AS-i voltage OK LEDs for slave 1 and 2: 1x LED red (Fault 1/Fault 2) slave 1/slave 2 offline 1x LED yellow (Code 1/Code 2) code switch unequal zero 1x address sockets for slave 1 and slave 2 Operating current < 50 mA per slave Operating voltage AS-i (30 V DC) Voltage of insulation ≥ 500 V EMC directions EN 61 000-6-2 EN 51 081-2 Ambient operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting Dimensions (L, W, H) 45 mm, 80 mm, 50 mm Protection category (DIN 40 050) housing IP65 Accessories: • AS-i substructure module to connect 2 AS-i flat cable (Article no. BW1180, see also page 314) • AS-i substructure module to connect 2 AS-i round cable (Article no. BW1182, see also page 314) Software Accessories BW1527 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 156 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 8I/8O / 16I/16O Module AS-i 8I/8O OEM Module AS-Interface Master/Gateways 2 4I/4O Single Slaves AS-i 3.0 8I/8O OEM Module 2 4I/4O-AB Slaves AS-i 16I/16O OEM Module 4 4I/4O Single Slaves AS-i 3.0 16I/16O OEM Module AS-i Specification Extended addressing Addressing BW1898 BW1899 AS-i 2.1 AS-i 3.0 BW1900 BW1901 AS-i 2.1 AS-i 3.0 ≤ 31 slaves ≤ 62 slaves ≤ 31 slaves ≤ 62 slaves 2 slaves 2 slaves 4 slaves 4 slaves Connection wiring pins Connection circuit board installation Quiescent current (input = 0, output = 0) ≤ 40 mA ≤ 50 mA ≤ 0,3 mA (low) ≥ 2 mA (high) Switching threshold of inputs U Outputs Inputs Loading capacity Length of connector cables 20 .. 30 V DC 8 16 8 16 70 mA per output (sum of all outputs < 200 mA) 24 V DC, no inductive load, no short circuit I/O: max. 1,5 m Operating voltage Operating current EMC directions via AS-i ≤ 400 mA ≤ 500 mA EN 61000-6-2, EN 61000-6-4 Ambint operating temperature -25°C .. +70°C Storage temperature -40°C .. +70°C Protection category EN 60 529 IP00 Allowable shock and vibration stress ≤ 15 g, T ≤ 11 ms 10 .. 55 Hz, 0,5 mm amplitude Dimensions (L / W / H in mm) 104 / 41 / 16 93 / 51 / 16 Programming (Bit-setting) Data bit (Input via AS-i) Bit function D0 input I1/output O1 D1 input I2/output O2 D2 input I3/output O3 D3 input I4/output O4 Parameter bit BW1898, BW1900 Bit function P0 not used P1 not used P2 not used P3 not used Parameter bit BW1899, BW1901 Bit function P0 0 = off/1 = on (watchdog) P1 0 = on/1 = off (data input filter 128 μs) P2 0 = on/1 = off (synchronous data I/O mode) P3 not used Bus couplers Master Simulators Article no. The addressing of 2 resp. 4 AS-i slaves is very easy with the help of 2 resp. 4 addressing sockets. The extended addressing (AB-technique: up to 62 slaves, Single Slaves: up to 31 slaves) is possible. Customer-specific special orders are possible on short notice. The circuit board dimensions and the plug connections can be changed as well. Programming: Address preset 0 changeable via bus master or programming devices AS-i Spec. IO code ID code ID1 code ID2 code 2.1 7 F (F) E 3.0 7 A 7 (fixed) 7 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 157 Software The AS-i Special Slave is realized by 2 resp. 4 AS-i slaves. The board is completely powered by AS-i. A watchdog function is integrated. It powers the outputs off, if bus communication is interrupted (master failure). The inputs/outputs can head for up to 8 resp. 16 LEDs. The energy is supplied by the AS-i system. Accessories Article no. BW1898 AS-i 8I/8O OEM Module, 2 4I/4O Single Slaves Article no. BW1899 AS-i 3.0 8I/8O OEM Module, 2 4I/4O-AB Slaves Article no. BW1900 AS-i 16I/16O OEM Module, 4 4I/4O Single Slaves Article no. BW1901 AS-i 3.0 16I/16O OEM Module, 4 4I/4O-AB Slaves Safety components AS-Interface Modules/Slaves BW1898, BW1899 BW1900, BW1901 4 4I/4O-AB Slaves AS-i 8I/8O / 16I/16O Module 26 pin Data bit Signal name 26 pin Data bit Signal name 1 - - 14 ASI1.E3 E4 2 - - 15 ASI2.A1 A6 3 ASI+ ASI + 16 ASI1.E2 E3 4 ASI- ASI- 17 ASI2.A0 A5 5 - - 18 ASI1.E1 E2 6 ASI2.E3 E8 19 ASI1.A3 A4 7 - - 20 ASI1.E0 E1 8 ASI2.E2 E7 21 ASI1.A2 A3 9 - - 22 GND_EXT GND_EXT 10 ASI2.E1 E6 23 ASI1.A1 11 ASI2.A3 A8 24 +24V_EXT +24V_EXT 12 ASI2.E0 E5 25 ASI1.A0 A1 13 ASI2.A2 A7 26 - - A2 Connnections 16I/16O Module Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Connnections 8I/8O Module 41 36.5 d4 d4 40 pin Data bit Signal name 40 pin Data bit Signal name 1 ASI1.A0 A1 21 ASI3.A1 A10 2 ASI1.A1 A2 22 +24V +24V 3 ASI1.A2 A3 23 ASI3.A0 A9 4 ASI4.E1 E14 24 ASI1.E2 E3 5 ASI1.A3 A4 25 ASI2.A3 A8 6 ASI4.E0 E13 26 ASI2.E0 E5 7 ASI2.A0 A5 27 ASI2.A2 A7 8 ASI3.E3 E12 28 ASI1.E3 E4 9 ASI4.A3 A16 29 ASI2.A1 A6 10 ASI3.E2 E11 30 ASI2.E1 E6 11 ASI4.A2 A15 31 - - 12 ASI3.E1 E10 32 ASI1.E1 E2 13 ASI4.A1 A14 33 +24V +24V 14 ASI3.E0 E9 34 ASI1.E0 E1 15 ASI4.A0 A13 35 ASI4.E3 E16 16 +24V +24V 36 GND GND 17 ASI3.A3 A12 37 +24V +24V 18 ASI2.E3 E8 38 +24V +24V 19 ASI3.A2 A11 39 ASI4.E2 E15 20 ASI2.E2 E7 40 GND GND 51 46 45.5 d 3.3 d 3.3 89.25 93 70.5 73.17 51 31.5 22.37 Software 10.51 12 15.02 d 3.3 d 3.3 9.77 3.5 2.37 0 3.75 104 99.5 d4 48.8 4.5 d4 15 9.8 4.5 5.5 Accessories 26 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 158 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i OEM Power Supply Module AS-i OEM Power Supply Module Help energy out of AS-i Article no. BW1485 With the help of the OEM Power Supply Module it is possible to take out up to 1,5 A current (by approx. 24 V) out of AS-i. The help energy can be used for supply of ventils or other consumers. Every time if there is no additional help energy for supply available for example in moved parts, in robots or by far away locations in a plant, it is possible to take out the help energy out of AS-i with the help of the OEM Power Supply Module. With help of the OEM Power Supply Module it is possible to cut of conducting additional 24 V help energy to bad accessible places. Article no. The OEM Power Supply Module occupies no slave addresses. But the module loads the AS-i circuit with the impedance of 7 AS-i slaves (single slaves). Therefore the maximum account of slaves is restricted. According AS-i specification it is allowed to operate only up to 24 single or 48 AB-slaves in connection with a OEM Power Supply Module at an AS-i rope.The OEM Power Supply Module is short circuit protected. For protection against dust and humidity the modul is varnished. BW1485 Connection via fastened line Uaux 20 … 30 V DC Loading capacity 1,5 A EMC directions EN 50 081-2, EN 50 082-2 Operating temperature -25°C … +70°C Storage temperature -25°C … +70°C Protection category EN 60 529 IP00 Allowable shock and vibration stress ≤ 15 g, T ≤ 11 ms 10 … 55 Hz, 0,5 mm amplitude Dimensions (L, W, H) 73 mm, 37,5 mm, 7 mm 37,6 Safety components 1,5 A max. (by approx. 24 V) Bus couplers Master Simulators Uaux out of AS-i AS-Interface Modules/Slaves AS-Interface Master/Gateways OEM Power Supply out of AS-i 19,9 2,54 Software 73 Accessories 1 6 d 3,2 0V Uaux+24V_12 nc E1 nc A1 nc 0V nc E2 nc A2 nc 0V nc E3 nc A3 nc 0nc E4 nc NC nc 0V nc +24V_34 nc +24V_in Uaux+ ASIASIASI SI+ + ASI+ 7 3,5 r2 18 66 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 159 Control and signal devices Overview control and signal devices Article no. Safety E-stop button module AS-i , lighted (red/green) BW2529 Safety E-stop button module AS-i, unlighted BW2585 AS-i pushbutton module, 2 buttons each 2-colored lighted (red/green), M12 BW2528 E-stop button with plug-in-shoe connection BW2527 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Control and signal devices Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 160 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Control and signal devices BW2529 / BW2585 BW2527 BW2528 AS-Interface Master/Gateways Simple assembly concept, geared to 40 mm profile rail Control and signal devices BW2585 E-stop button with plug-in-shoe connection BW2527 AS-i pushbutton module, 2 buttons each 2-colored lighted (red/green) BW2528 Safety components Safety E-stop button module AS-i, unlighted Bus couplers Master Simulators BW2529 Software Accessories Safety E-stop button module AS-i , lighted (red/green) AS-Interface Modules/Slaves Article no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 161 Control and signal devices Article no. BW2529 BW2527 BW2528 M12 plug-in-shoe connection 2,8 x 0,8 mm M12 Profile S-7.B.0 – S-7.A.7 voltage 18 ... 31,6V – 18 ... 31,6V < 50mA – < 80mA LED (green) see table: BW2529 Options – D0 / D2 LED (red) see table: BW2529 Options – D1 / D3 – according to IEC 60 068-2-3 and 2-30 – AS-Interface Modules/Slaves AS-Interface Master/Gateways Connection Connections AS-i Max. current consumption Display Robustness Robustness Shock resistance according to EN 60 068-2-27 Vibration resistance according to EN 60 068-2-6 Environmental stability according to EN 60 068-2 according to IEC 60 068-2-11 according to EN 60 068-2 EN ISO 13 849-1:2008/ PLe Kat 4 EN ISO 13 849-2:2010 EN 62 061:2005 SIL 3 EN ISO 13 850:2008 EN ISO 60 947 -5-1:2004 EN 61 000-6-2 EN 61 000-6-4 – EN 61 000-6-2 EN 61 000-6-4 Safety components Environment Aplied standards AS-i standard Operating temperature Storage temperature Bus couplers Master Simulators Protection category DIN 60 529 EN 50 295 – EN 50 295 0°C ... +70°C -25°C ... +70°C 0°C ... +70°C -25°C … +85°C -40°C ... +80°C -25°C ... +85°C IP54 (in unlocked state) IP54 / IP20 IP54 Installation depth 27 mm Contacts gold contacts, for 100% reliables switching Contact assignment 2Ö Shock resistance min. NO contact, per button 1 NO contact 100 N Mushroom diameter 30 mm – Life cycle min. (switching cycle) 50.000 1.000.000 Dimensions (W / H / D in mm) 123 / 42 / 60 60 / 30 / 30 123 / 42 / 40 BW2529 Options: Operation by switch Accessories Parameter bit LED display P1 P0 green red 11 11 unlocked operated 0 1 operated unlocked yellow yellow flashing (1Hz) – no AS-i communication Operation via AS-i Software Parameter bit 1 LED Display P1 P0 green red yellow yellow flashing (1Hz) x 0 DO1 DO0 DO0 + DO1 no AS-i communication default Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 162 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Control and signal devices D0 D1 D2 D3 DI0 Button above green red - - x DI1 - Button below - - green red - x AS-Interface Master/Gateways BW2528 1 (AS-i _) 2 3 (AS-i _) BW2528 Drilling pattern for direct mounting via screws: 108.60±0.10 14.60 M4 AS-Interface Modules/Slaves Alternatively to the metall clip-mounting it's possible to screw the base directly with M4 screws. 7.70 0 40.00-0.20 36.80 Ø4.60 BW2528 and BW2529 Image for rail mounting: (BW2529 Mounting only about retaining clip!) 47.30 13.50 BW2529 Dimensions: BW2528 Dimensions: BW2527: Installation openings: Safety components 4 Software Accessories Bus couplers Master Simulators for 22,3 mm to IEC 60 947-5-1 suitable. All control elements are equipped with an twisting protection nose Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 163 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Drive solutions Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 164 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Drive solutions Name Description Article no. Cylindrical AS-i Actuator 1I/3O AB slave (up to 62 slaves) BWU1647 AS-i Slave for SEW frequency inverters with M12 sockets, protection category IP65 BWU2038 AS-i 3.0 Motor Modules 4I/4O Module for MOVI-SWITCH BWU2437 AS-i 3.0 Motor Modules for 2 Roller Drives Speed setting of AS-i parameter, for each two Interroll motors EC200 or EC300 and Rollex (Roller Drives type BWU2398 840) AS-i 3.0 Motor Modules for 2 Roller Drives speed setting of AS-i parameter, for each two Interroll motors EC310 AS-i 3.0 Motor Modules for 2 Roller Drives speed setting of AS-i parameter, for each two Itoh Denki BWU2715 Motors AS-i 3.0 Motor Modules for 2 Roller Drives Speed setting of AS-i analog values or rotary switches BWU2575 BWU2478 Software Accessories Bus couplers Master Simulators Safety components Figure AS-Interface Modules/Slaves Drive solutions AS-Interface Master/Gateways Overview Drive solutions Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 165 AS-Interface Master/Gateways AS-i Drive Solutions Connection of variabel speed drives and motors with integrated switching and protection The AS-i - originally designed to network binary sensors and actuators - offers in combination with the AS-i slaves for frequency inverters and decentralizes frequency inverters frequency inverter motors a posibility to create new plant structures together with drives. The advantages of AS-i like small costs, high flexibility, easy handling can be combined with the functionality of frequency inverters and especially frequency inverter motors as well as with motors with integrated switching and protection function in an efficient way. That concept provides the user a real alternativ to create new solutions for machines and plants which were former realized with more powerful fieldbus systems. motors is conventionally installed. The parallel wiring starts at the central cabinet and ends at the particular motors. This means a big cabinet with all PLC I/O slots as well as all frequency inverters. Picture 2: Decentral frequency inverter motors communicating via AS-i Picture 2 shows a cabeling alternative for the same production line, with frequency inverters or frequency inverter motors decentral located and communicating via AS-i. In opposite to the parallel power wiring only two cables go through the plant - the AS-i to transmit the control signals and the power bus. Picture:1 Traditional concept with parallel wiring Picture 1 shows a production line with 12 conveyer belts. Each conveyer belt is variable speed driven. The power cabeling between frequency inverter and the decentral located As you can see from this example there are possibilities to minimize the cabinet card, the power cabeling, if AS-i is used in combination with decentral used drives. Further advantages are the posibility to design modular plant structures, to minimize the installation time and test time. This all leads to an earlier start of the production which means less "dead" money. Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Application sample Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 166 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Cylindrical AS-i Actuator 1I/3O AS-i I/O Module in Stainless Steel Sleeve AS-Interface Master/Gateways Simple networking of standard actuators with high protection class via AS-i 1I/3O Mounting via reduction adapters into PG or metrical fittings BWU1647 Quiescent current (inputs = 1, outputs = 0) ≤ 20 mA Switching threshold of inputs ≤ 0,5 mA (low) ≥ 0,8 mA (high) External voltage supply U 18 … 30 V DC (PELV) Outputs 3 pnp outputs Loading capacity 20 mA per output Operating voltage via AS-i Operating current < 30 mA Voltage of insulation ≥ 500 V EMC directions EN 50 081-2, EN 50 082-2 Ambient operating temperature 0°C … +70°C Storage temperature -25°C … +70°C Protection category EN 60 529 IP67 (mounted) LED (green/red) power/AS-i diagnostics Allowable shock and vibration stress ≤ 15 g, T ≤ 11 ms 10 … 55 Hz, 0,5 mm amplitude Dimensions sleeve M18x1, length 55 mm Length of cable approx. 20 cm AS-i Connection M12x1 round connector Connection: U+, U- not short circuit protected (max. 1 A) Accessories: Reduction sleeve M25/M18x1 (Art. no. BW1282) Reduction sleeve PG16/M18x1 (Art. no. BW1241) Cable: - red: - black: - yellow: - orange: - brown: - green: U+ UA1 A2 A3 E1 M12 round connector: Pin 1: AS-i + PIn 2: UPIn 3: AS-i PIn 4: U+ Programming (Bit-setting) AS-i Data bits Bit Function D0 output A1 D1 output A2 D2 output A3 D3 input E1 Parameter bit Bit Function P0 not used P1 not used P2 not used P3 not used Programming: Address preset 00 changeable via bus master or programming device BW1647 IO Code 9 ID Code A ID2 Code E Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 167 Safety components Article no. Bus couplers Master Simulators The slave is a 1I/3O Module inside a M18 stainless steel sleeve. It can be mounted via reduction adapters in PG or metrical fit- tings. This allows a rugged and quick mounting. It is connected to the AS-i line and the additional 24 V via M12 round connector. Two LEDs display power and AS-i communication errors. An AS-i peripheral fault is not indicated. Accessories The cylindrical AS-i Actuator enables a simple networking of standard actuators with high protection class via AS-i. Software Article no. BWU1647: AB slave (up to 62 slaves) AS-Interface Modules/Slaves Additional 24 V AS-i Slave for Frequency Inverters (M12) AS-Interface Master/Gateways AS-i Slave for SEW Frequency Inverters Infrared interface for slave addressing Easy triggering of fixed frequencies M12 connectors AS-Interface Modules/Slaves High protection class IP65 Article no. BW2038: The AS-i Slave for SEW frequency inverters enables the data exchange and programming of frequency inverters with the help of an easy connection to AS-i. The AS-i Slave consists of an AS-i 2I Module as a bus interface and a serial interface to communicate with the frequency inverter. The MOVILINK protocol of MOVIMOT Safety components Article no. Serial interface Initial wiring Inputs Voltage supply, sensors Voltage range Loading capacity of inputs Input current high/low Baud rates BW2038 RS 485 PNP 2 ≤ 13 mA ≥ 5 mA/≤ 1,0 mA 9600 bit/s Bus couplers Master Simulators state of channel 1 LED yellow (In 2) state of channel 2 IR infrared interface error LED green (Pwr) AS-i voltage ON LED green (Aux) • error in the inverter • communication error to the inverter • short circuit in the sensor supply 24 V power supply ON Connections: Pin assignment of the RS 485 interface, the inputs and the tap of 24 V via M12 sockets: • The bus address must be set at the Movimot via the DIP switch "1". • The tap of the external 24 V is protected via a resetting fuset M N Connections AS-i and 24 V RS 485, 24 V and 2 inputs Accessories RS 485 communication active LED yellow (In 1) LED red (Fault) Reasons for peripheral fault (flashing Fault LED): via 24 V ext. 20 ... 30 V DC Display LED green (24 V/RS 485) is implemented in the AS-i Slave. The AS-i Slave for SEW frequency inverters ist software-compatible to the previous AS-i Slaves for SEW frequency inverters. With infrared interface for slave addressing. electromechanical interface (piercing technology) M12 sockets Operating current < 80 mA Operating voltage AS-i (30 V DC); 18 - 32 V Voltage of insulation EMC Ambient operating temperature Storage temperature Housing Dimensions (L / W / H in mm) Protection category (DIN 40 050) O ≥ 500 V EN 61 000-6-2, EN 61 000-6-4 BW2038 BW2038 Pin Connector (1) Pin 1 24 V ext. 1 0°C … +55°C 2 RS 485 TX - 2 not used -25°C … +85°C 3 0 V ext. 3 0 V (AS-i) housing for DIN-rail mounting 4 RS 485 TX + 4 In 90 / 80 / 43 5 FE 5 not used Connector (2+3) 24 V+ (AS-i) housing IP65 Accessories: Software • AS-i substructure module to connect 1 AS-i flat cable, 1 flat cable for additional supply (Art. no. BW1181) • AS-i substructure module to connect 1 AS-i round cable, 1 round cable for additional supply (Art. no. BW1183) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 168 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Motor Module AS-i 3.0 4I/4O Module for MOVI-SWITCH AS-Interface Master/Gateways Supply completely out of AS-i Mixed input/output slave Single Slave (up to 31 slaves) Article no. BW2437: AS-i 3.0 4I/4O Module for MOVI-SWITCH Article no. BW2437 Connection AS-i: flat cable and piercing, periphery: M12 AS-i profile S-7.F.E, ID1=7 (default) AS-i voltage 18 … 31.6 V Max. AS-i current consumption 400 mA Number of inputs 4 Power supply of inputs motor fault inputs: AS-i supply sensor inputs: AS-i supply Input level Uin < 5 V low, Uin > 10 V high Number of outputs 3 Power supply of outputs AS-i supply Max. output current O1, O3: 10 mA, O4: 350 mA Supply of motor out of AS-i, max. 350 mA Programming: (Bit-setting) Parameter bit Bit P0 P1 P2 P3 Function 0 = off/1 = on (watchdog) 0 = on/1 = off (data input filter128 μs 0 = on/1 = off (synchronous data I/O mode) not used I3 I I31 Safety components AS-Interface Modules/Slaves Protection category IP67 Power supply of attached sensors max. 350 mA state of inputs I2, I3, I4 1x LEDs yellow (M1) state of outputs O1 LED green (ASI) AS-i voltage ON LED red (FLT) AS-i communication error, peripheral fault Applied standards EN 61 000-6-2 EN 61 000-6-4 Operating temperature -30°C … +45°C Storage temperature -25°C … +85°C Housing housing for DIN-rail mounting Protection category housing IP67 Dimensions (L / W / H in mm) 80 / 45 / 42 Weight appr. 103 g Pin 2 II 24 II 23 M1 M 11 M ASI Connections M12 Pin 1 I 3 (input 3) 24 Vout of AS-i I 3 I 4 (input 4) I4 I4 I 2 (input 2) I2 I2 M 1 (motor 1) (O 4) O1 24 Vout of AS-i (0: 0 V; 1: 24 V) X (dummy plug) connection AS-i hand-held I2 FLT Pin 3 Pin 4 Pin 5 0 Vout of AS-i I3 not used I1 (0: 0 V; 1: 24 V) X Accessories sensors+motor: max. 350 mA 3x LEDs yellow (I2, I3, I4) Bus couplers Master Simulators I4 Sum of supply current O3 (0: 0 V; 1: 24 V) • AS-i substructure module for 4-channel module in 45 mm-housing(art. no. BW2349) • AS-i substructure module (CNOMO) 4-channel module in 45 mm-housing (art. no. BW2350) • Protection caps for not used M12 sockets (art. no. BW2368) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 169 Software Accessories: Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i 3.0 Motor Module AS-i 3.0 4I/4O module for each two Interroll motors (EC200, EC300 or EC310) and Rollex (roller drive type 840) with 2 binary and 2 analog outputs Mixed input/output slave Speed setting of AS-i parameter Protection category IP67 The BWU2398 or BWU2575 is a control module for up to 2 roller drives. The module uses an AS-i AB slave for transmitting rotary information. the speed is defined using AS-i parameters. Up to 2 motors and 2 sensors can be connected to the module. The motors are powered by 24Vext and the sensors by AS-i. The module is 35V (AUX) fixed and brake resistor compatible. Article no. BWU2398 / BWU2575 Connection AS-i: profile cable and piercing, periphery: M12 AS-i Profile S-7.A.7, ID1 = 7 (fixed) Voltage 18 … 31.6V Max. current consumption 200mA AUX Voltage 18 … 30V Max. current consumption 8A continuously, 11A peak Inputs Number 4 Power supply of inputs Motor fault inputs: external supply Sensor inputs: AS-i supply Input level of sensors Uin < 5V low, Uin > 10V high Power supply of attached sensors 120mA Outputs Number of binary outputs 2 Power supply of outputs 24V (AUX, galvanical separation) Overvoltage tolerated by reaction 35V-resistant brake resistor compatible Number of analog outputs 2 (depending) Max. output current 10mA each Supply of motors out of AUX, 4A continuously, 5.5A max. Accessories Indicator 2x LED yellow (I1, I2) state of input I1, I2 2x LED yellow (M1, M2) state of output Out1, Out2 LED green (ASI) AS-i voltage on LED red (FLT/FAULT) LED on: AS-i communication error, slave does not participate in the normal exchange of data, e.g. slave address 0 LED flashing: overload outputs LED green (AUX) 24V DC AUX on Environment Software Operating temperature 0°C ... +70°C Storage temperature -25°C ... +85°C Protection class DIN EN 60 529 IP67 Weight 100 g Dimensions (W / H / D in mm) 45 / 80 / 42 Applied standards EN 61 000-6-2 EN 61 000-6-4 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 170 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Motor Module intended use module for each two Interroll motors EC200 or EC300 and Rollex (roller drives type 840) BWU2575 module for each two Interroll motors EC310 AS-Interface Master/Gateways BWU2398 Configuration analog-value O1/O3 BWU2398 BWU2575 0 0 0 1 0 1 1 0 0 0 1 1 0 1 0 1 1 1 1 1 2,42V 2,3V 0 0V 0V 1 2,65V 3,4V 0 0V 0V 1 2,90V 4,5V 0 0V 0V 1 3,24V 5,6V 0 0V 0V 1 3,70V 6,7V 0 0V 0V 1 4,26V 7,8V 0 0V 0V 1 4,98V 8,9V 0 0V 0V 1 6V 10V AS-Interface Modules/Slaves 1 0V 1 42 Function DI0 I1 Input I1 DI1 I2 Input I2 DI2 I3 State (motor-error) motor 1 DI3 I4 State (motor-error) motor 2 DO0 O1 Start/Stop motor 1 DO1 O2 Direction of rotation motor 1 O3 Start/Stop motor 2 DO3 O4 Direction of rotation AS-i 24V 7 Assignment M12 1 ADDR 2 7 3 24Vout of AS-i I1 24V AUX O2 (0: 0V; 1: 24V) I2 (input 2) M2 (motor 2) 31 Pins Name / number M1 (motor 1) I1 I2 M1 M2 ADDR 7 DO2 I1 (input 1) 45 7 Bit assignment Data bit Safety components 0 Pin 5 0V 4 5 0Vout of AS-i I1 0V AUX I3 (0: 0V; 1: 24V) analog-value O1 I4 (0: 0V; 1: 24V) analog-value O3 I2 nc Bus couplers Master Simulators 0 Pin 5 0 66 0 O1/O3 80 P0 P1 P2 I2 O4 (0: 0V; 1: 24V) adressing socket (with protection cap) Accessories: Software • AS-i substructure module for 4-channel module in 45 mm-housing (article no. BW2349, see also page 312) • AS-i substructure module (CNOMO) for 4-channel module in 45 mm-housing (article no. BW2350, see also page 312) • Protection caps for not used M12 sockets (article no. BW2368, see also page 306) Accessories Article no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 171 AS-i 3.0 Motor Module AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i 3.0 4I/4O module for each two 24V Itoh Denki roller drives with 4 binary and 2 analog outputs Mixed input/output slave Speed setting of AS-i parameter Protection category IP67 The BWU2715 is a control module for up to 2 roller drives. The module uses an AS-i AB slave for transmitting rotary information. the speed is defined using AS-i parameters. Up to 2 motors and 2 sensors can be connected to the module. The motors are powered by 24Vext and the sensors by AS-i. The module is 35V (AUX) fixed and brake resistor compatible. Article no. BWU2715 Connection AS-i: flat cable and piercing, periphery: M12 AS-i Bus couplers Master Simulators Safety components Profile S-7.A.7, ID1 = 7 (fixed) Voltage 18 … 31.6V Max. current consumption 200mA AUX Voltage 18 … 30V Max. current consumption 8A continuously, 11A peak Inputs Number 2 Power supply of inputs Sensor inputs: AS-i supply Input level of sensors Uin < 5V low, Uin > 10V high Power supply of attached sensors 120mA Outputs Number of binary outputs 4 Power supply of outputs 24V (AUX, galvanical separation) Overvoltage tolerated by reaction 35V-resistant brake resistor compatible Number of analog outputs 2 Max. output current 10mA each Supply of motors out of AUX, 4A continuously, 5.5A max. Accessories Indicator 2x LED I 1, I 2 (yellow) state of input I 1, I 2 2x LED M 1, M 2 (yellow) state of output Out 1, Out 2 LED ASI (green) AS-i voltage on LED FLT/FAULT (red) LED on: AS-i communication error, slave does not participate in the normal exchange of data, e.g. slave address 0 LED flashing: peripheral fault LED AUX (green) 24V DC AUX on Environment Software Operating temperature 0°C ... +70°C Storage temperature -25°C ... +85°C Protection class DIN EN 60 529 IP67 Weight 100 g Dimensions (W / H / D in mm) 45 / 80 / 42 Applied standards EN 61 000-6-2 EN 61 000-6-4 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 172 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Motor Module P0 fast= 1 slow = 0 0 0 0 1,5V 0V 0 0 1 3,5V 1,5V 0 1 0 4,5V 2,5V 0 1 1 5,5V 2,5V 1 0 0 6,5V 3,5V 1 0 1 7,5V 3,5V 1 1 0 8,5V 4,5V 1 1 1 10V 5,5V 42 Bit assignment 45 I1 Input I1 DI1 I2 Input I2 DI2 I3 not used AS-i DI3 I4 not used DO0 O1 motor 1: start / stop DO1 internal motor 1+2: fast= 1/ slow= 0 DO2 O3 motor 2: start / stop DO3 O2, O4 motor 1+2: direction 7 1 ADDR 2 3 24Vout of AS-i I1 24Vext in O2 (0: 0V; 1: 24V) I 2 (input 2) M 2 (motor 2) 31 7 Pins Name / number M 1 (motor 1) I1 I2 M1 M2 ADDR 7 24V Assignment M12 I 1 (input 1) 66 DI0 7 Function 80 Data bit AS-Interface Modules/Slaves P1 0Vout of AS-i I2 4 I1 5 nc I2 O4 (0: 0V; 1: 24V) 0Vext in O1 (0: 0V; 1: 24V) analog-value O3 (0: 0V; 1: 24V) analog-value adressing socket (with protection cap) Accessories: Software Accessories • AS-i substructure module for 4-channel module in 45 mm-housing (article no. BW2349, see also page 312) • AS-i substructure module (CNOMO) for 4-channel module in 45 mm-housing (article no. BW2350, see also page 312) • Protection caps for not used M12 sockets (article no. BW2368, see also page 306) Safety components Analog-value Pin 5 P2 Bus couplers Master Simulators AS-i parameter AS-Interface Master/Gateways Configuration analog-value Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 173 AS-i 3.0 Motor Module AS-Interface Master/Gateways AS-i module for two motors e.g. Interroll (EC200,EC300 or EC310) Itoh Denki series 50XE/XP - POWER MOLLER (R) BRUSHLESS 24VDC etc. 2 slaves in one module • 1 Single Slave with 2 analog outputs 0 ... 10V - 2 binary outputs - 2 binary inputs • 1 AB Slave with - 4 binary inputs - 4 binary outputs Safety components AS-Interface Modules/Slaves Mixed in- and output slave The BWU2478 is a control module for up to 2 roller drives. The module uses an AS-i AB slave for transmitting rotary information. The speed is pre-assigned using a rotary switch or entered as an analog value over AS-i. Up to 2 motors and 4 sensors can be Article no. connected to the module. The motors are powered by 24Vext and the sensors by AS-i. The module is 35V-resistant and brake resistor compatible. BWU2478 Connection Connection AS-i: flat cable and piercing, peripheral: M12 AS-i AS-i Profile digital slave S-7.A.7, ID1=7 AS-i voltage 18 … 31.6V Max. AS-i current consumption 200mA analog slave S-7.5.5, ID1=F Bus couplers Master Simulators AUX Max. AUX current consumption 8 A continuously, 11A peak Overvoltage tolerated by reaction 35V brake resistor compatible Supply of the motors out of AUX, 3A continuously, 6A max. Input Number of inputs, sensors 4 Power supply of inputs sensor inputs: AS-i power supply Input level Uin < 5V low, Uin > 10V high, 3KΩ Power supply of attached sensors < 100mA (sum) Output Accessories Number of outputsr Ausgänge 4 digital + 2 analog Power supply of outputs 24V (AUX, galvanically isolated) Max. output current each 500mA (digital), each 10mA (analog) Display 4x LEDs yellow (I1, I2, I3, I4) state of inputsI1, I2, I3, I4 2x LEDs yellow (M1, M2) state of motors M1, M2 LED green (ASI) AS-i voltage ON LED red (FLT) / (FAULT) AS-i communication error, peripheral fault LED bicolour: green (AUX) red (AUX) AUX voltage on and OK AUX voltage on, < 18V Software Environment Applied standars EN 61 000-6-2 EN 61 000-6-4 Housing housing for DIN-rail mounting Ambient operating temperature 0°C ... +55 °C Storage temperature -25°C ... +85 °C Protection category Gehäuse IP67 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 174 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Motor Module BWU2478 Voltage of insulation ≥ 500V Dimensions (L / W / H in mm) 151 / 60 / 30,5 AS-Interface Master/Gateways Article no. Programming: Analog slave Analog output 0 ... 10V: (0 ... 10 000 dez.): AO2: AO1: Analog value 1 motor 1 / motor 2*1 Analog value 2 motor 1 / motor 2*1 Digital outputs: D2: D3: AO1 / AO2 motor 1 (O5)*1 AO1 / AO2 motor 2 (O6)*1 D1: M1 disturbance input (I5) *2 M2 disturbance input (I6)*2 AS-Interface Modules/Slaves Digital inputs: D0: Object ramp: adjustable up to 37,5 s from 0V to 10V Digital slave D1: input (I2) D0: D1: M1 rotating direction (O2) D2: input (I3) D3: input (I4) D2: D3: M2 rotating direction (O4) Digital output values: M1 start output (O1)*2 *1 with the help of the bits D2 and D3 of the analog slaves can be controlled, which analog value has an effect on which engine. This function depends on the rotary switch position. *2 pin 4 of the M1/M2 connections can be used as start output, or alternatively used as a disturbance input (depending on the rotary switch position). To use the input, the start output (digital slave, output D0/D2) must be set to be inactive. connections M12 Name / Number M2 start output (O3)*2 3 Pins 1 2 3 4 I1 (input I1) I1 I2 (input I2) I2 I3 (input I3) 24V out of AS-i – GND I4 (input I4) M1 (motor 1) M21 (motor 2) 4 2 1 – I4 24V ext out Rotating direction 0V ext out Start output / disturbance input*2 Analog output 0...10V Connection for AS-i addressing device Software Accessories ADDR I3 5 5 Bus couplers Master Simulators D0: input (I1) Safety components Digital input values: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 175 AS-i 3.0 Motor Module LEDs AS-Interface Master/Gateways M1, M2 ASI Status M1/M2 Input off Rotary switch Input on green No slave address is ’0’ or peripheral fault At least one slave address is ’0’ or peripheral fault red Slave online and no peripheral fault At least one slave offline or address is ’0’ At least one slave has a peripheral fault (no +24 V) AUX red green LED on AUX voltage not present AUX voltage too low (< 18V) Rotary switch 1 = motor 1 Rotary switch 2 = motor 2 AUX voltage OK, however at limit (18V ... 22V) Rotary switch position 0 - 1: Values of analog slave for voltage and ramp AUX voltage OK Rotary switch position 2 - F: Selection of preset voltages LED flashing LED off Accessories: • AS-i substructure module (CNOMO) for 8-channel module in 60 mm-housing (article no. BW2351, see page 312) • Protection caps for unused M12 sockets (article no. BW2368, see page 306) Software Accessories Bus couplers Master Simulators Safety components Signal / Description Rotary switch I1, I2, I3, I4 FLT AS-Interface Modules/Slaves State yellow Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 176 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safety Monitors Model Safety Basic Monitor Safety Basic Monitor with extended features Safety Basic Monitor with extended features max. 31 x 2 channels 4 x 2 channels max. 31 x 2 channels 2 release circuits; 2 x fast electronic safe output max. 31 x 2 channels 2 release circuits; 2 x fast electronic safe output max. 31 x 2 channels 2 release circuits; 2 x fast electronic safe output 4 x 2 channels 4 x 2 channels Diagnostic and configuration interface USB BWU2441 Article no. max. 8 Signaling contacts yes, max. 0,5A/AS-i network, max. 8A with AS-i power supply max. 8 AS-i monitors no, max. 8A/AS-i network USB BWU2567 Signaling contacts yes, max. 0,5A/AS-i network, max. 8A with AS-i power supply USB BWU2569 Signaling contacts yes, max. 0,5A/AS-i network, max. 8A with AS-i power supply USB BWU2512 max. 8 max. 8 Software Accessories Bus couplers Master Simulators Safety Basic Monitor Starter Kit 4 x 2 channels 2 release circuits; 2 x fast electronic safe output Fieldbus interface 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies AS-Interface Modules/Slaves Housing Inputs Safety, SIL 3, cat. 4 Safety outputs, Inputs safety, Outputs independent expandable Safety, SIL 3, according to to cat. 4 SIL 3, expandable to Safety components Safety Basic Monitor AS-Interface Master/Gateways/ Overview Safety Monitors Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 177 Safety Monitors Housing Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies Ethernet max. 62 x 2 channels, max. 1922 in max. configuration 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 32, max. 992 in max. SafeLink configuration BWU2602 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 32, max. 992 in max. SafeLink configuration BW2695 Inputs safety, expandable to Safety outputs, independent Outputs Safety commuSafety, SIL 3, according to nication SIL 3, cat. 4 expandable to 2 AS-i networks, 2 AS-i Master yes, max. 4A/AS-i network Safety Gateways in Stain- 2 AS-i networks, less Steel 2 AS-i Master Starter Kit yes, max. 4A/AS-i network Ethernet max. 62 x 2 channels, max. 1922 in max. configuration Safety, PROFIBUS max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 - yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network Ethernet BWU2202 Safety, PROFIBUS max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 - yes, max. 2 AS-i networks, 4A/AS-i 1 AS-i Master network Ethernet BWU2204 Safety, PROFIBUS max. 62 x 2 channels 2 release circuits; 2 x 2 relay max. 16 - yes, max. 2 AS-i networks, 4A/AS-i 1 AS-i Master network Ethernet BWU2206 Safety, PROFIBUS max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 - yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network RS 232 BWU2002 Safety, PROFIBUS max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 - no, max. 8A/AS-i 2 AS-i networks, network, 2 AS-i Masters redundant supply RS 232 BWU2001 Safety, PROFIBUS max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 - no, max. 8A/AS-i 2 AS-i networks, network, 1 AS-i Master redundant supply RS 232 BWU2003 Safety, PROFIBUS max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 - yes, max. 2 AS-i networks, 4A/AS-i 1 AS-i Master network RS 232 BWU2004 Safety, PROFIBUS max. 62 x 2 channels 2 release circuits; 2 x 2 relay max. 16 - no, max. 8A/AS-i 2 AS-i networks, network, 1 AS-i Master redundant supply RS 232 BWU2187 Safety, PROFIBUS max. 62 x 2 channels 2 release circuits; 2 x 2 relay max. 16 - yes, max. 2 AS-i networks, 4A/AS-i 1 AS-i Master network RS 232 BWU2188 Type Safety, PROFIBUS Diagnostic and configuration interface Article no. Software Accessories bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Safety, PROFIBUS Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 178 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safety Monitors Safety, PROFINET max. 62 x 2 channels, max. 1922 in max. configuration 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 32, max. 992 in max. SafeLink configuration max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs Safety, PROFINET Safety, PROFINET max. 16 Diagnostic and configuration interface Article no. yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network RS 232 + Ethernet BWU2642 - yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network RS 232 + Ethernet BWU2237 - no, max. 8A/AS-i 2 AS-i networks, network, 2 AS-i Masters redundant supply RS 232 + Ethernet BWU2330 - no, max. 8A/AS-i 2 AS-i networks, network, 1 AS-i Master redundant supply RS 232 + Ethernet BWU2307 Software Accessories Bus couplers Master Simulators Safety, PROFINET max. 16 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies AS-Interface Modules/Slaves Type Number of AS-i networks, number of AS-i Master Safety components Housing Inputs safety, expandable to Safety outputs, independent Outputs Safety commuSafety, SIL 3, according to nication SIL 3, cat. 4 expandable to AS-Interface Master/Gateways/ Safety, PROFINET Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 179 Safety Monitors AS-Interface Master/Gateways/ PROFIsafe, PROFIBUS, PROFINET Housing Inputs safety, expandable to Safety outputs, independent Outputs Safety commuSafety, SIL 3, according to nication SIL 3, cat. 4 expandable to Number of AS-i networks, number of AS-i Master max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 PROFIsafe (F-CPU) + ASIMON 256 Devices max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs PROFIsafe, PROFIBUS max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs PROFIsafe, PROFIBUS max. 31 x 2 channels Type PROFIsafe, PROFIBUS AS-Interface Modules/Slaves PROFIsafe, PROFIBUS Safety components PROFIsafe, PROFIBUS PROFIsafe, PROFINET bus couplers Master Simulators PROFIsafe, PROFINET PROFIsafe, PROFINET 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies Diagnostic and configuration interface Article no. yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network Ethernet BWU2615 PROFIsafe (F-CPU) + ASIMON 256 Devices yes, max. 2 AS-i networks, 4A/AS-i 1 AS-i Master network Ethernet BWU2598 max. 16 PROFIsafe (F-CPU) yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network RS 232 BWU2215 max. 16 PROFIsafe (F-CPU) no, max. 8A/AS-i 2 AS-i networks, network, 2 AS-i Masters redundant supply RS 232 BWU2214 - max. 16 PROFIsafe (F-CPU) 1 AS-i network, 1 AS-i Master no, max. 8A/AS-i network, redundant supply RS 232 BWU2479 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 PROFIsafe (F-CPU) + ASIMON 256 Devices yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network RS 232 + Ethernet BWU2647 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 PROFIsafe (F-CPU) yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network RS 232 + Ethernet BWU2383 max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 PROFIsafe (F-CPU) no, max. 8A/AS-i 2 AS-i networks, network, 2 AS-i Masters redundant supply RS 232 + Ethernet BWU2421 Inputs safety, expandable to Safety outputs, independent Outputs Safety commuSafety, SIL 3, according to nication SIL 3, cat. 4 expandable to 1 power supply, Number of AS-i 1 gateway for 2 AS-i networks, number of AS-i networks, inexpensive Master power supplies Diagnostic and configuration interface Article no. max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs yes, max. 2 AS-i networks, 4A/AS-i 1 AS-i Master network Ethernet BWU2588 Accessories Safety, sercos Housing Type max. 32, max. 992 in max. SafeLink configuration Software Safety, sercos Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 180 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safety Monitors Safety, Ethermax. 62 x Net/IP + 2 channels ModbusTCP 4 release circuits; 2 x relay, 2 x fast electronic safe outputs - Safety, Ethermax. 62 x Net/IP + 2 channels ModbusTCP 4 release circuits; 2 x relay, 2 x fast electronic safe outputs Safety, Ethermax. 62 x Net/IP + 2 channels ModbusTCP 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 max. 62 x 2 Safety, Ether- channels, max. 1922 in Net/IP + ModbusTCP max. configuration 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 32, max. 992 in max. SafeLink configuration max. 16 max. 16 Diagnostic and configuration interface Article no. yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network RS 232 + Ethernet BWU2267 - no, max. 8A/AS-i 2 AS-i networks, network, 2 AS-i Masters redundant supply RS 232 + Ethernet BWU2317 - no, max. 8A/AS-i 2 AS-i networks, network, 1 AS-i Master redundant supply RS 232 + Ethernet BWU2273 yes, max. 2 AS-i networks, 4A/AS-i 2 AS-i Masters network Ethernet BWU2579 Safety components Type Inputs safety, expandable to 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies Safety, EtherCAT Housing AS-Interface Modules/Slaves Number of AS-i networks, number of AS-i Master Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i configuration networks, interface inexpensive power supplies Article no. Type Inputs safety, expandable Outputs Safety, SIL 3, cat. 4 to Safety outputs, independent according to SIL 3, expandable to Safety, EtherCAT max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 2 AS-i networks, 2 AS-i Masters yes, max. 4A/AS-i network RS 232 BWU2281 Safety, EtherCAT max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 2 AS-i yes, max. networks, 4A/AS-i 1 AS-i Master network RS 232 BWU2338 Safety outputs, independent according to SIL 3, expandable to Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i configuration networks, interface inexpensive power supplies Article no. no, max.8A/AS-i network, Ethernet redundant supply BWU2205 Bus couplers Master Simulators Housing Safety outputs, independent Outputs Safety commuSafety, SIL 3, according to nication SIL 3, cat. 4 expandable to AS-Interface Master/Gateways/ Safety, EtherNet/IP + ModbusTCP Type Inputs safety, expandable Outputs Safety, SIL 3, cat. 4 to Safety Monitor in Stainless Steel max. 62 x 2 channels 2 release circuits; 2 x relay max. 16 2 AS-i networks, no AS-i Master, AS-i Monitor Safety Monitor in Stainless Steel max. 62 x 2 channels 4 release circuits; 2 x relay, 2 x fast electronic safe outputs max. 16 2 AS-i networks, no AS-i Master, AS-i Monitor no, max.8A/AS-i network, RS 232 redundant supply BWU2000 Safety Monitor in Stainless Steel max. 62 x 2 channels 2 release circuits; 2 x 2 relay max. 16 2 AS-i networks, no AS-i Master, AS-i Monitor no, max.8A/AS-i network, RS 232 redundant supply BWU2186 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 181 Software Housing Accessories Safety Monitor in Stainless Steel Safety Monitors Housing Number of AS-i networks, number of AS-i Master 1 power supply, 1 gateway for 2 Diagnostic and AS-i configuration networks, interface inexpensive power supplies Article no. Type Inputs safety, expandable Outputs Safety, SIL 3, cat. 4 to Safety outputs, independent according to SIL 3, expandable to Consortial Safety Monitor max. 31 x 2 channels 2 release circuits; 2 x 2 relay - 1 AS-i network, no AS-i Master, AS-i Monitor no, max. RS 232 8A/AS-i network BW1765 Consortial Safety Monitor max. 31 x 2 channels 1 release circuit; 1 x 2 relay - 1 AS-i network, no AS-i Master, AS-i Monitor no, max. RS 232 8A/AS-i network BW1764 Software Accessories bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Consortial Safety Monitor Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 182 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety at Work: AS-i safety monitors, AS-i gateways with integrated safety monitor and AS-i safety slaves for monitoring Safety at Work networks In addition to the AS-i safety monitors, Bihl+Wiedemann offers Gateways with integrated safety monitor and AS-i Safety Slaves. This provides the user with the full range of products for monitoring AS-i Safety at Work networks as well. AS-Interface Master/Gateways/ AS-i Safety BW2188 1.13 0 V 24 V 2.13 2.Y2 + 2.Y1 + e S ro le U e tiv ab B er i od FI ig er en i ac S- O w nf jm g A S- pr po co A U 1.13 0 V 24 V 2.13 2.Y2 + 2.Y1 + Aux Aux AS-i Safety AS-i Safety Integrated Integrated 1.Y1 1.Y1 1.Y2 1.Y2 2.Y1 2.Y1 2.Y2 2.Y2 K4 +ASI 1 Set +ASI 2 K4 ESC Service ASI +PWR +ASI 1 Analog In Adr. 3 Analog In Adr. 10 +ASI 1 OK + 1.Y1 + 1.Y2 1.14 3.14 4.14 2.14 Set +ASI 2 ASI +PWR AS-i 1 AS-i 1 Safety In Adr. 1 Coupling slave Adr. 7 Emergency stop circuit 2 K2 Mode AS-i 2 +ASI 1 OK + 1.Y1 + 1.Y2 1.14 3.14 4.14 2.14 K3 Safety components ESC Service K1 Coupling slave Adr. 2 Emergency stop circuit 1 K2 AS-i 2 K1 K3 Mode Coupling slave Adr. 6 Creep speed r chip card RS 232 PR e S ro le e U tiv ab B er i od FI ig jm pr er en i ac S- O w nf g A S- pr A co U PR po Coupling slave Adr. 1 Light grid 1 r chip card RS 232 pr BW2002 Analog In Adr. 4 Analog In Adr. 11 AS-Interface Modules/Slaves AS-i coupling network Safety In Adr. 6 OEM 3O Adr. 22A OEM 3O Adr. 23A Safety In Adr. 12 Safety In Adr. 13 OEM Safety Adr. 24 OEM 4I/4O Adr. 26 OEM 2I/2O Adr. 27 Safety Out Adr. 4/7B Safety Out Adr. 2/7A Safety monitors Bus couplers Master Simulators OEM Safety Adr. 21 6. Safe Safety at Work outputs allow switching – even at great distances from the Monitor – without additional wiring 7. The use of memory cards greatly simplifies both program changing when units are replaced and programming of the Monitor using ASIMON software 8. The expanded AS-i diagnostics of the Bihl+Wiedemann AS-i Master, including duplicate address detection, ground fault monitor, EMC monitor, error counter etc. are of course fully integrated Software 1. 1 program for 2 Safety at Work networks 2. Up to 31 Safety at Work networks can be easily linked together 3. 16 release circuits enable fast, reliable and highly simplified and differentiated system response 4. Expanded programming allows up to 256 functions without increasing the response time 5. Linked networks can be started together Accessories Using the newest generation Safety Monitors allows 2 Safety at Work networks and up to 16 release circuits to be monitored. The user is provided with comprehensive detailed diagnostics and system status information in plain text on the Monitor’s display. In addition to the high SIL 3/Cat. 4 safety level, the monitors offer additional features beyond the standard: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 183 AS-i Safety Configuration example: Safe networking of up to 21 Safety at Work networks AS-Interface Master/Gateways/ The large network: 3 Safety at Work networks Safety components Standard case: 2 Safety at Work networks AS-Interface Modules/Slaves One Bihl+Wiedemann Safety Monitor monitors two networks simultaneously and can emulate multiple slaves at the same time. This enables two different configurations: Two equal-priority Safety at Work networks are monitored by just one Multimonitor: • • • • Just 1 instead of 2 monitor programs Fast response No additional hardware Combination unit with double master saves costs, space and installation expense SPS Field level Sensor/Actuator level AS-i Safety Monitor AS-i 1 AS-i 2 Monitor with virtual slaves 1, 2, 3 Monitor with virtual slaves 4, 5... 17 prj Monitor with virtual slaves 18,19..31 Local network 2 Local network 1 er PR OF con IBU fig S err U AS or -i AS pow • Coupling network -i act prg ive ena ble mo de Multiple local Safety at Work networks are each monitored by 1 Multimonitor which is at the same time a node in a higher-level coupling network. There it is on one hand a Monitor, while on the other hand it internally emulates virtual slaves, through which it exchanges its own release circuits with those of the other monitors (see figure below): • Up to 31 local networks are networked in a safety configuration • Up to 16 virtual slaves per monitor • Up to 31 virtual slaves in the coupled network • Fast, bi-directional coupling of all local network with each other • Very large networks with differentiated responses are possible without a safety controller or master Local network 3 AS-i Gateways with integrated AS-I Safety Monitor Accessories Monitor with 2 AS-i circuits AS-i 2 AS-i 2 = AS-i 1 AS-i 2 + Gateway with integrated Safety Monitor with 2 AS-i circuits AS-i 1 Gateway with 2 AS-i circuits AS-i 1 bus couplers Master Simulators AS-i Gateways with integrated Safety Monitors combine an AS-i Gateway (e.g. PROFIBUS) with the new Safety Monitors in one unit to couple the Monitor and Gateway to the Safety at Work network, enabling a broad range of safety applications quickly and easily. 1. The advantages of the Safety Monitor (see above) and all the properties of an AS-i 3.0 Gateway including expanded local diagnostics, graphic display etc. are combined in one unit. 2. Available with and without power supply decoupling. 3. Ideally matched to all Bihl+Wiedemann power supplies. 4. Save costs, installation effort and control cabinet space: e.g. replaces the combination "Double Master with power supply decoupling + Multimonitor" together with a standard power supply (i.e. 2 devices) for a total of 6 individual units (2 Masters, 2 Monitors, 2 AS-i power supplies). 5. Coupling of Gateway and Safety Monitor to the Safety at Work network. 6. No AS-i address is occupied for the Safety Monitor diagnostics. The product series of AS-i Gateways with integrated Safety Monitors is being continually expanded with additional field buses. AS-i Safety Slaves In addition to Safety Monitors AS-i gateways with integrated Safety Monitor, Bihl+Wiedemann also offers a wide range of AS-i Safety Slaves. For example, AS-i safety relay modules and various AS-i Safety OEM Slaves are available. These are also SIL 3/Cat. 4 approved. The AS-i Safety OEM Slaves currently offer the possibility of driving 2 safe switching contacts, e.g. signal lamps, over the AS-i safety network. Software The AS-i Safety Relay Output Module with conventional 4 inputs combines one AS-i Safety Relay Output with 4 inputs (1 EDM + 3 conventional (AB slave)) in one unit. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 184 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safety Basic Monitors Safety Basic Monitors AS-Interface Master/Gateways/ 2 (4) local electronical safe outputs Up to 8 / 4 local safe inputs • optionally the safe inputs will be used as well as standard inputs and signal outputs Safe AS-i outputs are supported BWU2441 / BWU2567 / BWU2569 Protection category IP20 Article no. BWU2441 / BWU2567 / BWU2569 Connection Connection COMBICON clamp Safety Monitor Respond delay < 40ms AS-i Master AS-i Master integrated Interface Interface Safety components Chip card for storage of configuration data AS-Interface Modules/Slaves • max. 8 independent AS-i outputs multiple safe AS-i outputs possible via a single address USB, chip card slot AS-i voltage 18 ... 31,6V Max. AS-i current consumption 200 mA AUX AUX voltage 20 ... 30V (PELV) Max. AUX current consumption 4A max. Input Supply voltage inputs of AUX (24V auxiliary power) Network connection between the safe input terminals max. resistance 150Ω Bus couplers Master Simulators AS-i 8 / 4 safe inputs cat. 4 or 8 standard in -and outputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100μs) 2 (4) output switching elements semiconductor outputs (output circuits 1 and 2) max. contact load: 700mA DC-13 at 24V Supply voltage outputs of AUX (24V auxiliary power) Max. output current signal outputs 10mA each output Max. output current for OSSD supply 1,4A (S71) Test pulse Accessories Output when output is switched on minimal distance between 2 test pulses: 250ms, pulse length to 1ms 4x LEDs S1, S2, S3, S4 (yellow) state of input S1, S2, S3 and S4 4x LEDs S5, S6, S7, S8 (yellow) state of input S5, S6, S7 and S8 LED SM (green/yellow/red) state of Safety Monitor LED AS-i M (green/yellow/red) state of AS-i Master LED O1 (green/yellow/red) output 1 has switched LED O2 (green/yellow/red) output 2 has switched Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 185 Software Display Article no. BWU2441 / BWU2567 / BWU2569 1 button service Environment Applied standards EN 954-1 Kat 4 EN 61 508:2001 EN 62 061:2005 EN ISO 13 849-1:2008 Housing DIN-rail mounting Operating temperature Storage temperature 0°C … +55°C -25°C … +85°C Protection class DIN 60 529 IP20 Voltage of insulation AS-i/AUX 500V Dimensions (W / H / D in mm) 22,5 / 99 / 114 Article no. BWU2441 BWU2567 BWU2569 Safety Basic Monitor Safety Basic Monitor, successor for AS-i consortial Safety Monitor, compatible replacement Safety Basic Monitor, enhanced Optimized to AS-i Monitor operations no yes no Release circuits 8 8 additional 8 release circuits (9 - 16) for actuating standard AS-i outputs Antivalent switches for local inputs no yes Standstill monitors of local inputs no yes AS-i Safety Monitor Safety Monitor Electrical data Power supply decoupling unit BWU2441 / BWU2567 / BWU2569 S 22 S 21 S 12 S 11 S 42 S 41 S 32 S 31 S 62 S 61 S 52 S 51 S1 S2 S3 S4 S5 S6 S7 S8 AS-i M O1 O2 SM CHIP CARD MICRO USB bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Safety Basic Monitors Accessories S 71 S 72 S 81 S 82 1.14 0 V 1 2.14 0 V 2 ext. out ext. out ext. out ext. out ext. in – Clamps Description S22, S21, S12, S11 safety input terminal input 1 S42, S41, S32, S31 safety input terminal input 2 S62, S61, S52, S51 safety input terminal input 3 S71, S72, S81, S82 safety input terminal input 4 1.14ext.out semiconductor output 1 2.14ext.out semiconductor output 2 0 Vext.out mass connection for semiconductor output AS-i+, AS-i- connection to the AS-i Bus integrated Micro USB SET ASI + ASI – AUX+ AUX– integrated AUX+ext.in, AUX-ext.in power supply input ext. in Accessories: • Software ASIMON 3 G2 and AS-i Control Tools (art. no. BW2501, see page 320) • AS-i Safety 4I/2O Module, 8 / 4 safety inputs and 2 (4) electronical safety outputs in IP20 (art. no. BWU2314, see page 226) as supplementary module • AS-i Speed Monitor (art. no. BWU2427, see page 258) as supplementary module Software • USB cable for Safety Basic Monitor (art. no. BW2530, see page 308) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 186 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safety Basic Monitor Starter Kit The Safety Basic Monitor (BWU2569) is supplied in a suitable case with • • • • • • 1 USB connector cable for Safety Basic Monitor (BW2530) 1 emergency stop button with plug-in-shoe connection (BW2527) 1 24V mains power supply 4 rocker switch 1 screwdriver Programming software ASIMON and AS-i Control Tools for Safety Monitors and AS-i Masters (BW2501) Accessoiries: • Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539, see Seite 248) Software Accessories Bus couplers Master Simulators More information about the aforementioned articles can be found online at www.bihl-wiedemann.de. AS-Interface Modules/Slaves Article no. BW2512 Safety components ty anti u q ted t. Limi s las k c o st hile w y onl AS-Interface Master/Gateways/ Safety Basic Monitor Starter Kit Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 187 AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i 3.0 Gateways with integrated Safety Monitor 2 / 1 Master, PROFIBUS Slave 1 AS-i Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous Up to 32 release circuits • 4 / 2 CAT4, SIL 3 safe output circuits on the Monitor two sets of safe relays, two sets of fast electronic safe outputs resp., two sets of safe relays BWU2202 / BWU2204 / BWU2206 / BWU2602 BWU2001 / BWU2002 / BWU2003 / BWU2004 / BWU2187 / BWU2188 Safe AS-i outputs are supported • up to 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address Monitor configuration can be, arbitrarily" large • configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration block AS-i Power24V capable (BWU2602)1 Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data Article no. BWU2001 / BWU2002 / BWU2003 / BWU2004 / BWU2187 / BWU2188 / BWU2202 / BWU2204 BWU2206 / BWU2602 Interface PROFIBUS interface Baud rates DP functions according to IEC 61 158 / IEC 61 784-1 9,6 KBaud up to 12 000 KBaud, automatic recognition imaging of the AS-i slaves as I/O data of the PROFIBUS complete diagnosis and configuration via the PROFIBUS DP AS-i AS-i cycle time Operating voltage 150 μs * (number of slaves + 2) AS-i voltage 30V DC Accessories Safety monitor Inputs Release circuits Start delay Max. turn-off time Card slot EDM inputs of external monitoring circuits or start inputs selectable, a total of 4 switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) 16 < 10 ms < 40 ms chip card for storage of configuration data Display LCD LED power power ON LED PROFIBUS PROFIBUS master recognized LED config error configuration error LED U AS-i Software menu, indication of slave adresses and error messages in plaintext AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled LED prj mode configuration mode active Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 188 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor UL-specifications (UL508) External protection an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices •BWU2001 •BWU2002 •BWU2003 •BWU2004 •BWU2187 •BWU2188 •BWU2202 •BWU2204 •BWU2206 •BWU2602 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2010, SIL 3 EN ISO 13 849-1:2008/AC:2009, performance-level e Safety components Standards Environment Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Housing stainless steel Protection category IEC 60 529 IP20 Maximum tolerable shock and vibration stress according to EN 61 131-2 ≥ 500V Voltage of insulation Dimensions (W / H / D in mm) 120 / 100 / 96 Weight Article No. 100 / 120 / 106 800 g BWU2001 / BWU2002 / BWU2003 / BWU2004 / BWU2202 / BWU2204 / BWU2602 BWU2187 / BWU2188 / BWU2206 4 2 Safety monitor Number of release circuits in device Outputs AS-Interface Master/Gateways/ BWU2206 / BWU2602 AS-Interface Modules/Slaves BWU2001 / BWU2002 / BWU2003 / BWU2004 / BWU2187 / BWU2188 / BWU2202 / BWU2204 Bus couplers Master Simulators Article no. relay outputs (output circuits 1 and 2) relay outputs (output circuits 1 and 2), max. contact load: 3A AC-15 at 30V, 3A DC-13 at each 2 current paths 30V max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V semiconductor outputs (output circuits 3 and 4) auxiliary power – 4 x LED EDM/Start state of inputs: LED off: open LED on: closed – 4 x LED output circuit state of outputs: LED off: open LED on: closed – Software LED AUX Accessories max. contact load: 0,5A DC-13 at 30V Display Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 189 bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor Article No. Diagnostics interface Number of release circuits in device Configuration blocks Number of AS-i masters BWU2001 serial yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Master BWU2002 serial yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Master with integrated power supply decoupling BWU2003 serial yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master BWU2004 serial yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master with integrated power supply decoupling BWU2187 serial yes 2 16 2 release circuits SIL 3, cat. 4 in device; 2 x relays 256 Devices 1 AS-i Master BWU2188 serial yes 2 16 2 release circuits SIL 3, cat. 4 in device; 2 x relays 256 Devices 1 AS-i Master with integrated power supply decoupling BWU2202 Ethernet yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Master with integrated power supply decoupling BWU2204 Ethernet yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master with integrated power supply decoupling BWU2206 Ethernet yes 2 16 2 release circuits SIL 3, cat. 4 in device; 2 x relays 256 Devices 1 AS-i Master with integrated power supply decoupling BWU2602 Ethernet SafeLink yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Master with integrated power supply decoupling Operating current master power supply, approx 300mA out of AS-i network master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA Version „1 gateway, 1 power supply, for 2 AS-i networks“, approx. 300mA (PELV voltage) BWU2001 – • – BWU2002 – – • BWU2003 • – – BWU2004 – • – BWU2187 • – – BWU2188 – • – BWU2202 – – • BWU2204 – – BWU2206 – • • BWU2602 – – • Accessories Article No. Software AS-i Safety Number of Max. number outputs are AS-i of release supported circuits circuits Safety Monitor – Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 190 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor BWU1568 BWU1569 BWU1777 BWU1891 BWU2001 – • – – – BWU2002 – – • • – BWU2003 • – – – – BWU2004 – – – – • BWU2187 • – – – – BWU2188 – – – – • BWU2202 – – • • – BWU2204 – – – – BWU2206 – – – – • • BWU2602 – – • • – Safety Monitor block diagram BWU2001, BWU2002, BWU2003, BWU2004, BWU2202, BWU2204, BWU2602 24 V 3.14 0V AS-Interface Modules/Slaves BWU1567 AS-Interface Master/Gateways/ Full functional range of PROFIBUS gateways (without AS-i Safety) Article no. 4.14 1.14 2.14 2.13 Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Safety components 1.13 Eingänge (Inputs) 1.Y1 (EDM 1 / Start 1) 2.Y1 (EDM 2 / Start 2) 1.Y2 (EDM 3 / Start 3) 2.Y2 (EDM 4 / Start 4) Safety Monitor block diagram BWU2187, BWU2188, BWU2206 1.13 1.14 1.23 1.24 Bus couplers Master Simulators Sicherheitsmonitor (Safety Monitor) 2.23 2.24 Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) 1.Y1 (EDM 1) 2.Y1 (EDM 2) 1.Y2 (Start 1) 2.Y2 (Start 2) Software Sicherheitsmonitor (Safety Monitor) Eingänge (Inputs) Accessories 2.14 2.13 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 191 AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor Connections: Gateway + Safety Monitor BWU2001 AS-Interface Master/Gateways/ AS-Interface Modules/Slaves BWU2002, BWU2202, BWU2602 1.13 2.Y2 0V +4 24 V 2.13 2.Y1 + 3 output switching element EDM/Start inputs +ASI 1– ASI 1 +PWR- (max. 8A) + ASI 2 – +1 1.14 1.Y1 + 2 1.Y2 3.14 4.14 2.14 EDM/Start inputs output switching element ASI 2 +PWR- (max. 8A) Safety components EDM/Start inputs +ASI 1– +ASI 1– + ASI 2 – ASI 1 +PWR– (max. 8A) +1 1.14 1.Y1 + 2 1.Y2 3.14 4.14 2.14 1.13 2.Y2 0V +4 EDM/Start inputs output switching element BWU2004, BWU2204 1.13 2.Y2 +ASI 1– 24 V 2.13 +3 2.Y1 output switching element 0V +4 24 V 2.13 +3 2.Y1 output switching element EDM/Start input +ASI 1– 0V +4 ASI 2 +PWR- (max. 8A) BWU2003 bus couplers Master Simulators 1.13 2.Y2 +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching element EDM/Start inputs +ASI 1– +ASI 1– output switching element 24 V 2.13 +3 2.Y1 + ASI 2 – +1 1.14 1.Y1 3.14 EDM/Start inputs + 2 1.Y2 4.14 2.14 output switching element ASI 2 +PWR- (max. 4A) +ASI 2 - / 24V 0V BWU2187 BWU2188, BWU2206 1.13 1.23 2.Y2 + 4 2.13 2.Y1 1.13 1.23 2.Y2 + 4 2.23 +3 2.13 2.Y1 2.23 +3 EDM/Start inputs EDM/Start inputs Accessories output switching element output switching element +ASI 1– Software +ASI 1– ASI 1 +PWR– (max. 8A) +ASI 2 - / 24V 0V +1 1.14 1.Y1 1.24 + 2 1.Y2 2.14 2.24 EDM/Start inputs output switching element +ASI 1– +ASI 1– + ASI S – +1 1.14 1.Y1 1.24 + 2 1.Y2 2.14 2.24 EDM/Start inputs output switching element ASI +PWR- (max. 4A) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 192 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor 1 AS-i Power24V The gateway BWU2602 is AS-i Power24V capable. That means, that this device can be operated directly on a 24V (PELV) • • • • Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539, see page 248) ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Masters/Monitors in stainless steel (art. no. BW2071) PROFIBUS DP Master Simulator (art. no. BW1257, see page 262) AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves For devices with Ethernet diagnostic interface: • Software ASIMON 3 G2 and AS-i Control Tools (art. no. BW2501) AS-Interface Master/Gateways/ power supply. Accessoiries: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 193 Safety Gateways in Stainless Steel Starter Kit AS-Interface Master/Gateways/ Safety Gateways in Stainless Steel Starter Kit ty anti u q ted t. Limi s las k c o st hile w y l on bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Article no. BW2695 The Safety Gateway Starter Kit in Stainless Steel is available fully assembled and wired in a practical case. Number Article no. Description 2 BWU2602 AS-i 3.0 PROFIBUS-Gateways with integrated Safety Monitor. 2 AS-i Master, 32 release circuits, integrated power supply decoupling, 4 independent output switching elements, Ethernet diagnosis interface, SafeLink 1 BWU2314 AS-i Safety In-/Output module, 8/4 safe inputs, 2 electronical safety outputs 1 BWU2539 Safe contact expander, 2 independent channels 1 BWU1939 AS-i Safety Input Module, 2/1 safe input for floating contacts, IP20 1 BWU2045 AS-i Safety Relay Output Module with Diagnostic Slave and 1 EDM input 1 BWU2236 AS-i Safety Relay Output Module with Diagnostic Slave, 1 EDM, 2/1 safe input 1 BWU2370 AS-i Safety Input Module, 2/1 safe input, for optoelectronic protective devices, IP67, M12, AS-i connection via M12 1 BWU2361 AS-i Safety Input Module, IP67, M12, 4/2 safe inputs, floating contacts, AS-i connection via profile cable 1 BW2529 AS-i Safety E-stop button module, lighted (red/green), M12 2 BW2527 E-stop button with plug-in -shoe connection 1 BWU2427 AS-i Speed Monitor, 2 independent axis for sinus/cosine encoder 1 BW2476 Connecting cable for Speed Monitor, connector ferrule 1 BW2528 AS-i pushbutton module, 2 buttons each 2-colored lighted (red/green), M12 1 BWU2490 Digital Module AS-i, IP20, 8 inputs, 8 outputs 1 BWU1938 Digital Module AS-i, IP20, 4 inputs, 4 outputs 1 BWU2626 Digital Module AS-i, IP67, M12, 4 inputs, 4 outputs 4 Rocker switch 1 Button BW2501 Programming software ASIMON and AS-i Control Tools for Safety Monitors and AS-i Master More information about the aforementioned articles can be found online www.bihl-wiedemann.de. Accessoires: Encoder Simulator for Speed Monitor (Art. no. BW2506) Software Accessories PROFIBUS Master Simulator (Art. no. BW1257, see page 206) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 194 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFINET Gateways with integrated Safety Monitor 2 / 1 Master, PROFINET Slave 1 Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous BWU2307 BWU2330 AS-Interface Master/Gateways/ AS-i 3.0 PROFINET Gateways with integrated Safety Monitor • 4 / 2 CAT4, SIL 3 safe output circuits on the Monitor two sets of safe relays, two sets of fast electronic safe outputs resp., two sets of safe relays Safe AS-i outputs are supported • up to 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address AS-Interface Modules/Slaves Up to 32 release circuits Monitor configuration can be, arbitrarily" large Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data BWU2237 / BWU2307 / BWU2330 / BWU2642 Interfaces PROFINET interface 2 x RJ-45, 2 port-switch Conformance Class B Baud rates 10/100 MBaud AS-i Cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Bus couplers Master Simulators Article Nr. Safety components • 256 configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration blocks Release circuits 16 Start delay < 10 ms Max. turn-off time < 40 ms Inputs: 4 x EDM/Start EDM: inputs to monitor external devices Start: Start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Outputs: 4 x output switching elements relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V Card slot Accessories Safety Monitor chip card for storage of configuration data LCD indication of slave adresses and error messages in plaintext LED power power on LED PROFINET PROFINET master recognized LED config error configuration error LED U AS-i AS-i voltage OK LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 195 Software Display AS-i 3.0 PROFINET Gateways with integrated Safety Monitor bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Article Nr. BWU2237 / BWU2307 / BWU2330 / BWU2642 LED prj mode configuration mode active LED AUX auxiliary power 4 x LED EDM/Start state of inputs: LED off: open LED on: closed 4 x LED output circuit state of outputs: LED off: open LED on: closed UL-specifications (UL508) External protection an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2237 • BWU2307 • BWU2337 • BWU2642 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Standards EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SILCL 3 EN 61 508:2010, SIL 3 EN ISO 13 849-1:2008, Performance-Level e Ambiente Ambient operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Housing Stainless Steel Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (L / W / H in mm) 120 / 100 / 96 Weight 800 g Article No. Diagnostic AS-i Safety Number of AS-i Max. number interface outputs are circuits Safety of release supported Monitor circuits BWU2237 RS 232 Accessories RS 232 RS 232 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 devices 2 AS-i Masters with integrated power supply decoupling yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 devices 1 AS-i Master yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 devices 2 AS-i Masters yes 2 32 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 devices + SafeLink via PROFINET 2 AS-i Masters with integrated power supply decoupling + Ethernet* BWU2642 RS 232 + Ethernet* Number of AS-i masters 2 + Ethernet* BWU2330 Configuration blocks yes + Ethernet* BWU2307 Number of release circuits in device Software * ASIMON, AS-i Control Tools via RS-232 and Ethernet (RJ-45 PROFINET-interface) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 196 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 PROFINET Gateways with integrated Safety Monitor BWU2237 – • – BWU2307 – – • BWU2330 • – – BWU2642 – • – Full functional range of PROFINET gateways BWU2238 BWU2239 – • – BWU2307 • – – BWU2330 – – • BWU2642 – • – Safety components BWU1912 BWU2237 Safety Monitor block diagram Software Accessories Sicherheitseinheit (Safety Unit) Bus couplers Master Simulators Article No. AS-Interface Modules/Slaves Version „1 gateway, 1 power supply for 2 AS-i networks“ approx. 250mA (PELV Spannung) master power supply, approx 300mA out of AS-i network Article No. master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA AS-Interface Master/Gateways/ Operating current Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 197 AS-i 3.0 PROFINET Gateways with integrated Safety Monitor Connections: Gateway + Safety Monitor AS-Interface Modules/Slaves AS-Interface Master/Gateways/ BWU2237, BWU2642 +ASI 1– +ASI 1– + ASI 2– BWU2307 1.13 0V 24V 2.13 2.Y2 + 4 2.Y1 + 3 output switching element 1.13 0 V 24 V 2.13 2.Y2 + 4 2.Y1 + 3 output switching element EDM/Start inputs EDM/Start inputs + 1 1.Y1 + 2 1.Y2 1.14 3.14 4.14 2.14 EDM/Start inputs output switching element Safety components +ASI 1– + 1 1.Y1 + 2 1.Y2 1.14 3.14 4.14 2.14 EDM/Start inputs output switching element ASI 1 +PWR– (max. 8A) +ASI 2 - / 24V 0V ASI +PWR- (max. 8A) bus couplers Master Simulators +ASI 1– BWU2330 1.13 0V 24V 2.13 2.Y2 + 4 2.Y1 + 3 output switching element EDM/Start inputs +ASI 1– AS-i 1 +PWR- (max. 8A) + ASI 2– + 1 1.Y1 + 2 1.Y2 1.14 3.14 4.14 2.14 EDM/Start inputs output switching element Accessoiries: • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Masters/Monitors in stainless steel (art. no. BW2071) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 Software Accessories ASI 2 +PWR- (max. 8A) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 198 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS 2 / 1 Master, PROFINET / PROFIBUS Slave • AS-i Safety input slaves report via PROFIsafe • AS-i Safety output slaves switch via PROFIsafe 1 Safety Monitor for 2 AS-i networks BWU2479 BWU2214 / BWU2215 BWU2598 / BWU2615 BWU2383 / BWU2421 / BWU2647 • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous AS-Interface Master/Gateways/ AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data Article no. BWU2214 / BWU2215 / BWU2383 / BWU2421 / BWU2479 / BWU2598 / BWU2615 / BWU2647 AS-i Cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Safety components • Multiple safe AS-i outputs possible via a single AS-i address AS-Interface Modules/Slaves Safe AS-i outputs are supported indication of slave adresses and error messages in plaintext power on LED config error configuration error LED U AS-i AS-i voltage OK LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled LED prj mode configuration mode active UL-specifications (UL508) an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2214 • BWU2215 • BWU2383 • BWU2421 • BWU2479 • BWU2598 • BWU2615 • BWU2647 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Software External Protection Accessories LCD LED power Bus couplers Master Simulators Display Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 199 AS-Interface Master/Gateways/ AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS Article no. BWU2214 / BWU2215 / BWU2383 / BWU2421 / BWU2479 / BWU2598 / BWU2615 / BWU2647 Norms EN 50 295 EN 61 000-6-2 EN 61 000-6-4 EN 954-1:2005, SIL3 EN 62 061:2005, SIL 3 EN 61 508:2006, SIL 3 EN ISO 13 849-1:2008, Performance-Level e EN ISO 13 849-2:2008 Environment Ambient operating temperature AS-Interface Modules/Slaves Storage temperature 0°C … +55°C -25°C … +85°C Housing stainless steel Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 Voltage of insulation ≥ 500 Weight 800 g Article no. BWU2479 BWU2214 / BWU2215 BWU2598 / BWU2615 BWU2383 / BWU2421 / BWU2647 Safety components Interface PROFIBUS 9,6 kBaud up to 12 000 kBaud, automatic recognition – imaging of the AS-i slaves as I/O data of the PROFIBUS complete diagnosis and configuration via the PROFIBUS DP – PROFINET interface – RJ-45 Conformance Class – B Baud rates – 10/100MBaud Baud rates DP functions PROFINET bus couplers Master Simulators Safety monitor Release circuits – 4 Start delay – < 10 s Inputs: 4 x EDM/Start – EDM: inputs to monitor external devices Start: Start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 ms) Outputs: 4 x output switching elements – relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V – semiconductor outputs (output circuits 2 and 3) max. contact load: 0,5A DC-13 at 30V Accessories Display LED PROFINET – LED PROFIBUS PROFIBUS master recognized PROFINET master recognized – LED AUX – auxiliary power 4 x LED EDM/Start – state of inputs: LED off: open LED on: close 4 x LED Ausgangskreis – state of output circuits: LED off: open LED on: close Environment 100 / 120 / 96 100 / 120 / 106 100 / 120 / 96 Software Dimensions (W / H / D in mm) 75 / 120 / 87 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 200 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS BWU2214 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs BWU2215 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) 2 AS-i Masters with cat. 4 in device; integrated power 2 x relays, 2 x fast electronic supply decoupling safe outputs BWU2383 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) 2 AS-i Masters with cat. 4 in device; integrated power 2 x relays, 2 x fast electronic supply decoupling safe outputs BWU2647 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; + ASIMON 2 x relays, 2 x fast electronic 256 Devices safe outputs 2 AS-i Masters with integrated power supply decoupling BWU2421 RS 232 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 2 AS-i Masters BWU2479 RS 232 yes 2 BWU2598 Ethernet, RJ-45 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; + ASIMON 2 x relays, 2 x fast electronic 256 Devices safe outputs 1 AS-i Master with integrated power supply decoupling BWU2615 Ethernet, RJ-45 yes 2 4 release circuits SIL 3, PROFIsafe (F-CPU) cat. 4 in device; + ASIMON 2 x relays, 2 x fast electronic 256 Devices safe outputs 2 AS-i Masters with integrated power supply decoupling – PROFIsafe (F-CPU) 2 AS-i Masters AS-Interface Master/Gateways/ Number of AS-i Masters AS-Interface Modules/Slaves Configuration blocks 1 AS-i Masters Safety components Article no. Diagnostics AS-i Safety Number of AS-i Number of release circuits interface outputs are circuits in device supported Safety Monitor Master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA Version „1 gateway, 1 power supply, for 2 AS-i networks“, approx. 300mA (PELV voltage) BWU2214 – • – BWU2215 – – BWU2383 – – BWU2647 – – • • • BWU2421 – • – BWU2479 • – – BWU2598 – • – BWU2615 – – • Software Article no. Accessories Master power supply, ca. 300mA out of AS-i circuits Bus couplers Master Simulators Operating current Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 201 AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS AS-Interface Master/Gateways/ Functional range of the PROFIBUS Gateway Article no. BWU1567 BWU1568 BWU1569 BWU1891 BWU2238 BWU2239 BWU2214 – • – – – – BWU2215 – – • – – BWU2383 – – – – BWU2647 – – – – • • • BWU2421 – – – – – • BWU2598 – – – • – – BWU2615 – – – – • – – – bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Safety Monitor block diagram BWU2214, BWU2215, BWU2383, BWU2421, BWU2598, BWU2615, BWU2647: Sicherheitseinheit (Safety Unit) Connections: Gateway + Safety Monitor: BWU2214, BWU2421 BWU2598 1.13 2.Y2 0V 24 V 2.13 +4 2.Y1 1.13 0 V 2.Y2 + 4 +3 +3 PROFIBUS + - + +ASI 1– ASI 1 +PWR- (max. 8A) Software 24 V 2.13 2.Y1 output switching elements EDM/Start inputs PROFIBUS Accessories output switching elements EDM/Start inputs + ASI 2 – ASI + 2 +PWR- (max. 8A) - + - + + - +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching elements - + - +ASI 1– +ASI 1– + - +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching elements nc + ASI 1 +PWR- (max. 4A) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 202 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 Gateways, PROFIsafe via PROFINET or PROFIBUS 24 V 2.13 2.Y1 AS-Interface Master/Gateways/ 0V +4 +3 output switching elements PROFIBUS PROFIBUS EDM/Start inputs + + - + - +ASI 1– +ASI 1– + - + - + - - +1 1.14 1.Y1 3.14 EDM/Start inputs + 2 1.Y2 4.14 2.14 output switching elements + ASI 2 – + AS-i +PWR- (max. 8A) +ASI 1– +ASI 1– 24V ext. AS-Interface Modules/Slaves 1.13 2.Y2 BWU2479 + ASI 1 +PWR– (max. 4A) Accessories: • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Master/Monitors in stainless steel (art. no. BW2071) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997, see page 275) For devices with PROFIBUS interface: • Serial PROFIBUS Master (art. no. BW1258, see page 263) Software Accessories Bus couplers Master Simulators • PROFIBUS-DP Master simulator (art. no. BW1257, see page 262) Safety components BWU2215, BWU2383, BWU2615, BWU2647 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 203 AS-i 3.0 sercos Gateway with integrated Safety Monitor AS-Interface Master/Gateways/ 1 AS-i 3.0 Master, sercos Gateway • Version "1 gateway + 1 power supply + 1 Safety Monitor for 2 AS-i networks" • Full functional range of Bihl+Wiedemann Safety Monitor BWU2204! • Compatible with the wide range of Bihl+Wiedemann power supplies • integrated switch 1 AS-i Safety Monitor in Stainless Steel for 2 AS-i networks • just 1 program! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous Safety components AS-Interface Modules/Slaves 32 release circuits • 4 release circuits SIL 3, Cat 4 in the devicet 2 x relays + 2 x sets of fast electronic safe outputs Safe AS-i outputs are supported on both AS-i networks • 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address Monitor configuration can be “arbitrarily“ large • 256 configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration blocks Chip card for storage of configuration data Article no. BWU2588 bus couplers Master Simulators Interface Ethernet interface 2 x RJ-45: 100MBaud, 2-port-switch, sercos III Diagnosis interface Ethernet AS-i Cycle time 150ms * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Operating current master power supply, approx 300mA out of AS-i network Safety Monitor Release circuits 32 Start delay < 10 s Turn-off time < 40 ms Card slot chip card for storage of configuration data Input EDM: inputs to monitor external devices Start: Start inputs switching current statical 4 mA at 24 V, dynamic 30 mA at 24 V (T=100 μs) Output 4 x output switching elements relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V Software Accessories 4 x EDM/Start Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 204 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 sercos Gateway with integrated Safety Monitor Article no. BWU2588 voltage ON LED sercos sercos network active LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation LED prg enable automatic addresses programming enabled LED prj mode configuration mode active LED AUX auxiliary power 4 x LED EDM/Start state of inputs: LED off: open LED on: closed 4 x LED output circuits state of output circuits: LED off: open LED on: closed Environment Applied standards EN 50 295 EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2010, SIL 3 EN ISO 13 849-1:2008, Performance-Level e Housing Stainless Steel Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 ≥ 500V Dimensions (W / H / D in mm) 100 / 120 / 96 Weight 800 g Software Accessories Bus couplers Master Simulators Voltage of insulation AS-Interface Modules/Slaves menu, indication of slave adresses and error messages in plaintext LED power Safety components LCD AS-Interface Master/Gateways/ Display Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 205 AS-i 3.0 EtherNet/IP + Modbus TCP Gateways with integrated Safety Monitor AS-Interface Master/Gateways/ AS-i 3.0 EtherNet/IP + Modbus TCP-Gateways with integrated Safety Monitor 2 / 1 Master, EtherNet/IP + Modbus TCP Slave • switch integrated 1 Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous BWU2267 / BWU2273 BWU2317 AS-Interface Modules/Slaves 16 / 32 release circuits • 4 release circuits SIL 3, cat. 4 on the Monitor two sets of safe relays, two sets of fast electronic safe outputs Safe AS-i outputs are supported • 16 / 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address BWU2579 bus couplers Master Simulators Safety components Monitor configuration can be ,arbitrarily" large • 256 configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration blocks Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data 1 Modbus TCP from Ident. no.(see lateral label): 13076 Article no. BWU2267 / BWU2273 / BWU2317 BWU2579 Interfaces Ethernet interfaces RJ-45: 10/100 MBaud EtherNet + Modbus TCP according to IEEE 802.3, switch integrated Baudraten 10/100 MBaud AS-i cycle time AS-i cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Accessories Safety monitor Start delay < 10 ms Max. turn-off time < 40 ms Inputs: 4 x EDM/Start EDM: inputs to monitor external devices Start: Start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Outputs: 4 x output switching elements relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V Card slot chip card for storage of configuration data Software Display LCD indication of slave adresses and error messages in plaintext LED power power on LED net Ethernet network active LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 206 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 EtherNet/IP + Modbus TCP Gateways with integrated Safety Monitor BWU2267 / BWU2273 / BWU2317 LED prj mode configuration mode active 4 x LED output circuit state of outputs: LED off: open LED on: closed UL-specifications (UL508) an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2267 • BWU2273 • BWU2317 • BWU2579 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Standards EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2001, SIL 3 EN ISO 13 849-1:2008, performance-level e Safety components External protection Environment Housing Stainless Steel Ambient operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Protection category IEC 60 529 IP20 Maximum tolerable shock and vibration stress according to EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (W / H / D in mm) 100 / 120 / 96 Weight 800 g 100 / 120 / 106 Article No. Diagnostics AS-i Safety Number of Max. number Number of release circuits in Configuration interface outputs are AS-i circuits of release device blocks supported Safety circuits Monitor BWU2267 RS 232 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Masters with integrated power supply decoupling yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Masters yes 2 32 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Masters with integrated power supply decoupling Ethernet1 BWU2273 RS 232 + Ethernet1 BWU2317 RS 232 + Ethernet1 BWU2579 1 ASIMON, AS-i Control Tools via RS-232 and Ethernet (RJ-45 EtherNet/IP + Modbus TCP-interface) ASIMON, AS-i Control Tools via Ethernet diagnostics interface and Ethernet (RJ-45 EtherNet/IP + Modbus TCP-interface) Software 2 Ethernet SafeLink2 Number of AS-i masters yes + AS-Interface Modules/Slaves state of inputs: LED off: open LED on: closed Bus couplers Master Simulators auxiliary power 4 x LED EDM/Start Accessories LED AUX BWU2579 AS-Interface Master/Gateways/ Article no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 207 AS-i 3.0 EtherNet/IP + Modbus TCP Gateways with integrated Safety Monitor AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Operating current Article No. master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA BWU2267 – Version „1 Gateway, 1 power supply for 2 master power supply, approx 300mA out of AS-i network AS-i circuits“, ca. 350mA (PELV voltage) • • BWU2273 • BWU2317 • – – BWU2579 – • – Article No. BWU2379 BWU2380 BWU2267 – – • BWU2273 • – – BWU2317 – • – BWU2579 – – • – Full functional range of EtherNet/IP gateways (without AS-i Safety) BWU2381 Sicherheitseinheit (Safety Unit) Software Accessories bus couplers Master Simulators Safety components Safety Monitor block diagrams Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 208 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 EtherNet/IP + Modbus TCP Gateways with integrated Safety Monitor Connections: Gateway + Safety Monitor BWU2273 1.13 2.Y2 0V +4 1.13 0 V 24 V 2.13 2.Y2 + 4 2.Y1 + 3 output switching element EDM/Start inputs 24 V 2.13 2.Y1 + 3 + - + + - +1 1.14 +ASI 1– 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching element +ASI 1– + ASI 2 – - + - +ASI 1– +ASI 1– + - + 1 1.Y1 + 2 1.Y2 1.14 3.14 4.14 2.14 EDM/Start inputs output switching element ASI 1 +PWR– (max. 8A) + AS-i +PWR- (max. 8A) + +ASI 2- / 24V 0V BWU2317 1.13 2.Y2 0V 24 V 2.13 +4 2.Y1 +3 output switching element EDM/Start inputs + - + - + +ASI 1– ASI 1 +PWR- (max. 8A) - + - +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 Safety components - Bus couplers Master Simulators + AS-Interface Modules/Slaves Ethernet/IP output switching element EDM/Start inputs AS-Interface Master/Gateways/ BWU2267 / BWU2579 EDM/Start inputs output switching element + ASI 2 – Accessoiries: Software • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Masters/Monitors in stainless steel (art. no. BW2071) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 Accessories ASI + 2 +PWR- (max. 8A) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 209 AS-i 3.0 EtherCAT Gateways with integrated Safety Monitor AS-Interface Master/Gateways/ AS-i 3.0 EtherCAT Gateways with integratesd Safety Monitor 2 / 1 Master, EtherCAT Slave 1 Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous BWU2281 / BWU2238 16 release circuits AS-Interface Modules/Slaves • 4 / 2 CAT4, SIL 3 safe output circuits on the Monitor two sets of safe relays, two sets of fast electronic safe outputs Safe AS-i outputs are supported • 16 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address Monitor configuration can be ,arbitrarily" large Safety components • configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration block Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data Article no. BWU2281 / BWU2338 Interfaces Interface EtherCAT RJ-45 Baud rate 10/100 MBaud bus couplers Master Simulators AS-i Cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30V DC Safety monitor Release circuits 16 Start delay < 10 ms Max. turn-off time < 40 ms Inputs: 4 x EDM/Start EDM: inputs to monitor external devices Start: Start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Outputs: 4 x output switching elements relay outputs (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V Software Accessories semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V Card slot chip card for storage of configuration data Display LCD indication of slave adresses and error messages in plaintext LED power power on LED EtherCAT EtherCat network active LED config error configuration error LED U AS-i AS-i voltage o.k. LED AS-i active AS-i normal operation active LED prg enable automatic addresses programming enabled LED prj mode configuration mode active LED AUX auxiliary power 4 x LED EDM/Start state of inputs: LED off: open LED on: closed Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 210 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de BWU2281 / BWU2338 4 x LED output circuit state of outputs: LED off: open LED on: closed UL-specifications (UL508) External protection an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2281 • BWU2338 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Standards EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2001, SIL 3 EN ISO 13 849-1:2008, performance-level e Environment 0°C … +55°C Storage temperature -25°C … +85°C Housing stainless steel Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 Voltage of insulation ≥ 500V Dimensions (W / H / D in mm) 100 / 120 / 96 Weight 800 g Safety components Ambient operating temperature AS-Interface Modules/Slaves Article no. AS-Interface Master/Gateways/ AS-i 3.0 EtherCAT Gateways with integrated Safety Monitor Monitor BWU2281 RS 232 yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 2 AS-i Masters with integrated power supply decoupling BWU2338 RS 232 yes 2 16 4 release circuits SIL 3, cat. 4 in device; 2 x relays, 2 x fast electronic safe outputs 256 Devices 1 AS-i Master with integrated power supply decoupling Bus couplers Master Simulators Article No. Diagnostics AS-i Safety Number of Max. number Number of release circuits Configuration Number of AS-i interface outputs are AS-i circuits of release in device blocks masters supported Safety circuits Master power supply, approx 300mA out of AS-i network Master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA ... 300mA), max. 300mA out of AS-i circuit 2 (approx. 70mA ... 300mA); in sum max. 370mA BWU2281 – • BWU2338 • – Software Article No. Accessories Operating current Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 211 AS-i 3.0 EtherCAT Gateways with integrated Safety Monitor Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Safety Monitor block diagrams Sicherheitseinheit (Safety Unit) Connections: Gateway + Safety Monitor BWU2281 BWU2338 24 V 2.13 2.Y1 1.13 2.Y2 +3 0V 24 V 2.13 +4 2.Y1 +3 output switching elemen output switching elemen EDM/Start inputs EDM/Start inputs ETHERCAT + - + - + - + +1 +ASI 1– +ASI 1– Accessories 0V +4 ETHERCAT bus couplers Master Simulators 1.13 2.Y2 + ASI 2 – + AS-i +PWR- (max. 8A) 1.14 1.Y1 3.14 - + - +2 1.Y2 4.14 2.14 EDM/Start inputs output switching elemen +ASI 1– +ASI 1– + ASI 2 – + - +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Start inputs output switching elemen + AS-i +PWR- (max. 4A) Accessoiries: Software • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Masters/Monitors in stainless steel (art. no. BW2071) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 212 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Monitors in Stainless Steel 1 AS-i Safety Monitor for 2 AS-i networks • Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous BWU2186 Redundant power supply out of AS-i: BWU2000 BWU2205 AS-Interface Master/Gateways/ AS-i Safety Monitors in Stainless Steel for 2 AS-i networks • all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks 16 release circuits • 16 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address Monitor configuration can be ,arbitrarily" large • 256 configuration blocks (previously 48) Identical reaction time due to artificial limitation to 256 configuration blocks Applications up to category 4/PLe/SIL 3 Chip card for storage of configuration data The AS-i Safety Monitor in stainless steel housing is a safety switching device with 16 independent release circuits. The configuration and commissioning is a simple drag and drop with the program editor ASIMON 3 G2. The configuration data can be stored on the chip card and read back. With the help of the LCD display and buttons the safety monitor can be operated on the spot. The display is also used for the display of slave addresses and error messages. Article no. The AS-i monitor supports safe outputs, so that sensor-controlled safety components and other safety components up to category 4 / SIL 3 can be connected. In case an emergency stop should be required or if a fault occurs, the AS-i safety monitor in its protective mode can switch off the system within a response time of 40 ms at most. Bus couplers Master Simulators Safe AS-i outputs are supported Safety components AS-Interface Modules/Slaves • 4 / 2 release circuits SIL 3, cat. 4 on the monitor 2 x relays + 2 x fast electronic safe outputs resp. 2 x relays BWU2000 / BWU2186 / BWU2205 Number release circuits 16 Start delay < 10 s Max. turn-off time < 40 ms Card slot chip card for storage of configuration data Input Number 4 inputs to use as EDM or start inputs switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Accessories Safety Monitor, advanced Monitor, generation II Display LCD indication of slave adresses and error messages in plaintext voltage ON LED ready LED on: start-up/restart-disable active LED flashing: external test necessary Software LED power Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 213 AS-i Safety Monitors in Stainless Steel Article no. BWU2000 / BWU2186 / BWU2205 AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Electrical data Operating current max. 200mA out of AS-i Kreis 2 (approx. 45mA ... 200mA) in sum max. 245mA Operating voltage 24V DC (26,5V ... 31,6V out of AS-i) UL-specifications (UL508) External protection an isolated source with a secondary open circuit voltage of ≤ 30VDC with a 3A maximum over current protection. Over current protection is not required when a class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. cTÜVus the devices • BWU2000 • BWU2186 • BWU2205 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requierements for the North American market. Standards EN 61 000-6-2 EN 61 000-6-4 EN 62 061:2005, SIL 3 EN 61 508:2001, SIL 3 EN ISO 13 849-1:2008, performance-level e Environment Safety components Housing Ambient operating temperature bus couplers Master Simulators Accessories 0°C … +55°C Storage temperature -25°C … +85°C Protection category IEC 60 529 IP20 Tolerable loading referring to impacts and vibrations according to EN 61 131-2 Voltage of insulation > 500V Dimensions (L / W / H in mm) 85 / 120 / 96 Weight 800 g Article no. BWU2000 BWU2186 BWU2205 Interfaces Diagnostics interface Baud rates RS 232 Ethernet, RJ-45 19,2 kBaud, no parity, 1 start bit, 1 stop bit, 8 data bits – Safety Monitor Number of release circuits in device 4 2 2 output circuits, each with 1 relay output switching element (output circuits 1 and 2) max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V 2 output circuits, each with 2 relay output switching element max. contact load: 3A AC-15 at 30V, 3A DC-13 at 30V semiconductor outputs (output circuits 3 and 4) max. contact load: 0,5A DC-13 at 30V – – LED green: no AS-i communication error and no RC in „red flashing“ Output Number Display LED U AS-i / fault LED red: communication error on AS-i network LED „red flashing“: at least 1 FGK in state „red flashing“ 2 LEDs channel 1 / channel 2 LED U AS-i 1 / U AS-i 2 LED fault Software stainless steel – state of contacts of the safety outputs (OSSD) are: LED off: open LED on: closed LED flashing: delay time is running at stop category 1 AS-i 1 / AS-i 2 sufficiently voltage supplied – LED red: communication error on AS-i network LED flashing: at least 1 RC in state „red flashing“ – Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 214 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Monitors in Stainless Steel LED AUX auxiliary power – 4 x LED EDM/Start state of inputs: LED off: open LED on closed – state of output circuits: LED off: open LED on: closed – 4 x LED output circuits Article No. Diagnostics interface AS-i Safety outputs are supported Number of AS-i circuits Safety Monitor Max. number of release circuits Configuration blocks BWU2000 serial yes 2 16 256 devices BWU2186 serial yes 2 16 256 devices BWU2205 Ethernet yes 2 16 256 devices Safety Monitor block diagram BWU2186, BWU2205 1.13 1.14 1.23 1.24 2.13 2.14 2.23 2.24 Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) 1.Y1 (EDM 1) 2.Y1 (EDM 2) 1.Y2 (Start 1) 2.Y2 (Start 2) Software Accessories Sicherheitsmonitor (Safety Monitor) Eingänge (Inputs) AS-Interface Master/Gateways/ BWU2205 AS-Interface Modules/Slaves BWU2186 Safety components BWU2000 Bus couplers Master Simulators Article no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 215 AS-i Safety Monitors in Stainless Steel Safety Monitor block diagram BWU2000 AS-Interface Master/Gateways/ 24 V 0V 1.13 2.13 Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) AS-Interface Modules/Slaves Freigabe (Release) Freigabe (Release) Freigabe (Release) Freigabe (Release) Safety components Sicherheitsmonitor (Safety Monitor) Eingänge (Inputs) 1.Y1 (EDM 1 / Start 1) 2.Y1 (EDM 2 / Start 2) 1.Y2 (EDM 3 / Start 3) 2.Y2 (EDM 4 / Start 4) Connections: Safety Monitor BWU2186, BWU2205 bus couplers Master Simulators 1.23 2.13 2.23 +4 2.Y1 +3 1.13 2.Y2 output switching elements EDM/Start inputs + Accessories BWU2000 1.13 2.Y2 - + - + +ASI 1- + +1 1.14 1.Y1 1.24 + 2 1.Y2 2.14 2.24 EDM/Start inputs output switching elements 24 V 2.13 +3 2.Y1 output switching elements EDM/Start inputs - +AS I 1– 0V +4 - + - + - +AS I 1– AS I 1 +PWR– (max. 4A) AS I 1 +PWR- (max. 8 A) +AS I 2– +AS I 2– / 24 V, 0V + AS I 2 +PWR– (max. 4A) +1 1.14 1.Y1 3.14 + 2 1.Y2 4.14 2.14 EDM/Star inputs output switching elements Accessoiries: • Safe contact expander, 2 independent channels (art. no. BWU2539, see page 248) • AS-i Power Supply 4A (art. nr. BW1649) / AS-i Power Supply 8A (art. nr. BW1997), see page 275 BWU2186, BWU2000: Software • ASIMON 3 G2 und AS-i Control Tools with serial cable for AS-i Master/Monitors in Stainless Steel (Art.-Nr. BW2071) BWU2205: • Software ASIMON 3 G2 and AS-i Control Tools (Art.-Nr. BW2501) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 216 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Monitor AS-i Safety Monitor 2 release circuits Meets safety-relevant standards up to category 4/SIL 3 The AS-i Safety Monitor allows the connection of Safety at Work slaves for safety-relevant tasks. During intended connection the AS-i Safety Monitor permits the use of sensor-steered safety devices and further safety parts up to category 4 by EN 954-1. Likewise the prescribed emergency stop function can be taken over by the AS-i Safety Monitor for all not hand-guided machines screw terminals General data Start delay < 10 s Respond delay < 40 ms Safety Monitor advanced monitor Electrical data Interface RS 232 Baud rate 9 600 Baud, no parity, 1 start bit, 1 stop bit, 8 data bits Operating voltage 24V DC (26,5 … 31,6V out of AS-i) Button 1 (Service) Display LED green contacts of the safety outputs (OSSD) are: out: open lighting: closed flashing: delay time is running at stop category 1 LED yellow lighting: start lock/restart lock active flashing: external test necessary LED red contacts of the safety outputs (OSSD) are: lighting: open / flashing: error LED green (POWER) AS-i voltage OK LED red (AS-i) communication error Environment Operating temperature -20°C … +60°C Storage temperature -30°C … +70°C Housing DIN-rail mounting Protection category housing IP20 Standards EN 50 295 EN 60 947-5-1 IEC61508 (bis SIL 3) IEC 61 496-1, EN 610 204-1 EN 1088 EN 418 EN 954-1 (up to category 4) Dimensions (L, W, H) 105 / 45 / 120 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 217 Bus couplers Master Simulators Connections Accessories Connection Safety components BW1764 / BW1765 Software Article no. and furthermore the dynamic monitoring of the restart and the contactor control function. Further the use of extensive logic components is made available. Also the grouping of AS-i slaves (e.g. to the partial disconnection of machines) is possible. AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Emergency stop control device Article no. BW1764 BW1765 Release circuits 1-channel 2-channel approx. 150 mA out of 24V DC approx. 45 mA out of AS-i approx. 200 mA out of 24V DC approx. 45 mA out of AS-i 360 g 450 g Operating current Weight Accessories: • Programminng software ASIMON with cable (article no. BW1770) • Interface cable for connection of the Safety Monitor to the PC (article no. BW1771) • Interface cable for connection of 2 Safety Monitors (article no. BW1772) Software Accessories bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ AS-i Safety Monitor Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 218 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safety I/O Modules Outputs digital Safety signal inputs AS-i address Article no. 2 floating contacts 1 Single Slave BWU1939 2 optoelectronic protective devices 1 Single Slave BWU2577 2 safety mats 1.2 kΩ or 8.2 kΩ monitoring re- 1 Single Slave sistor BWU2661 Inputs Safety, SIL 3, cat. 4 Outputs Safety, SIL 3, cat. 4 Safety signal inputs AS-i address Article no. IP20, 22,5 mm, 6 x COMBICON, Safety 8 x 2 channels 1 release circuit, 1 x fast electronic safe output floating contacts, optoelectronic protective devices depending on number of Safety I/Os BWU2578 IP20, 22,5 mm, 6 x COMBICON, Safety 4 x 2 channels 2 release circuits; 2 x fast electronic safe outputs floating contacts, optoelectronic protective devices depending on number of Safety I/Os BWU2314 IP20, 22,5 mm x 50 mm, 1 x 2 channels Safety IP20, 22,5 mm x 50 mm, 1 x 2 channels Safety IP20, 22,5 mm x 50 mm, 1 x 2 channels Safety Safety I/O Modules: Input/output modulesl Figure Type Safety I/O Modules: Output modules Type Inputs digital, EDM Outputs Safety, SIL 3, cat. 4 AS-i address Article no. IP20, 22,5 mm, 4 x COMBICON, Safety 1 EDM 1 release circuit; 2 x 2 relay 1 Single Slave + 1 AB Slave BWU2045 IP20, 22,5 mm, 4 x COMBICON, Safety 1 EDM 1 FGK, 2 x relay 2 Single Slaves + 1 AB Slave BWU2236 IP20, 22,5 mm, 4 x COMBICON, Safety 1 EDM + 3 standard 1 release circuit; 2 x fast 1 Single Slave + electronic safe outputs 2 AB Slaves BWU2173 Software Figure AS-Interface Modules/Slaves Inputs Safety, SIL 3, cat. 4 Safety components Type Bus couplers Master Simulators Figure Accessories Safety I/O Modules: Input modules AS-Interface Master/Gateways/ Overview Safety I/O Modules Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 219 Safety I/O Modules Safety I/O Modules: Input modules (M12) Inputs Safety, SIL 3, cat. 4 Outputs digital Safety signal inputs AS-i connection AS-i address Spezielle Funktion Article no. IP67, 4 x M12, 2 x 2 channels Safety - floating contacts AS-i using profile cable, sensors using M12 2 Single Slaves - BWU2631 IP67, 4 x M12, 1 x 2 channels Safety 2 floating contacts AS-i using profile cable, sensors using M12 1 Single Slave - BWU2284 IP67, 4 x M12, 1 x 2 channels Safety 2 optoelectronic protective devices AS-i using profile cable, sensors using M12 1 Single Slave - BWU2270 IP67, 4 x M12, 1 x 2 channels Safety 2 floating contacts AS-i and sensors using M12 1 Single Slave - BWU2369 IP67, 4 x M12, 1 x 2 channels Safety 2 optoelectronic protective devices AS-i and sensors using M12 1 Single Slave - BWU2370 IP67, 4 x M12, 1 x 2 channels Safety 2 optoelectronic protective devices AS-i using profile cable, sensors using M12 1 Single Slave Resetausgang für opt. Schut- BWU2689 zeinrichtung Type AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Figure Figure Type Inputs Safety, SIL 3, cat. 4 Eingänge Outputs digital, EDM digital Safety signal inputs Connection AS-i address Article no circuit board 43mm x 30mm 1 x 2 channels - 2 floating contacts connecting wires yes 1 Single Slave BW2426 circuit board 43mm x 30mm 1 x 2 channels - 2 floating contacts connecting wires, contact pins yes 1 Single Slave BW2521 circuit board 43mm x 30mm - 2 2 - connecting wires, contact pins yes 1 AB Slave BW2522 circuit board 43mm x 30mm - 2 2 - connecting wires yes 1 AB Slave BW2574 circuit board 73mm x 37,5mm 1 x 2 channels - 2 floating contacts plug-in no connecting wires 1 Single Slave BW1896 circuit board 73mm x 37,5mm 1 x 2 channels - 2 floating contacts screw terminals no 1 Single Slave BW1751 circuit board 73mm x 37,5mm 1 x 2 channels - 2 floating contacts wiring pin no 1 Single Slave BW1801 circuit board 73mm x 37,5mm 1 x 2 channels - 2 floating contacts solder lugs no 1 Single Slave BW1934 Coated Software Accessories bus couplers Master Simulators Safety components Safety E/A Modules: OEM Slaves Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 220 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Input Modules, IP20 AS-Interface Master/Gateways/ AS-i Safety Input Modules, IP20, for optoelectronic protective devices, floating contacts or safety mats The AS-i Safety Input Module has 2 / 1 safety inputs with 2 standard semiconductor outputs. With the help of the AS-i Safety Slave it is possible to supply applications up to PLe (BWU1939/2577) resp. PLd (BWU2661). BWU2577 BWU2661 ergised state by the watchdog. Besides the outputs are short-circuit-protected, overload-proof and pole protected. Using the outputs, you can drive up to 2 indicator lights, with the power being drawn from the separated 24V. The supply of the safe input is made out of AS-i. If the bus communication is interrupted, the outputs are switched to their de-en- Article no. BWU1939 / BWU2577 / BWU2661 AS-Interface Modules/Slaves BWU1939 Connection COMBICON Length of connector cable I/O: max. 15 m AS-i Voltage 22 ... 31,6V AUX Voltage 24V (20 ... 30V DC) (PELV) Output Number 2, electronic, short-circuit-protected Power supply of outputs out of AUX voltage Safety components Connection LED AUX (green) 24V DC AUX on LED OUT (yellow) 2x outputs Environment EN ISO 13849-2:2008 EN 61 000-6-2, EN 61 000-6-4 EN 62 061:2005 SIL3 EN 954-1 cat 4 EN 50 295 Protection category EN 60 529 IP20 (only suitable for use in electrical operating rooms / control cabinets with IP 54 minimum protection rating) Allowable shock and vibration stress ≤ 15 g, T ≤ 11 ms 10 ... 55 Hz, 0,5 mm amplitude Dimensions (W / H / D in mm) 22,5 / 99,6 / 50,5 Software Accessories Applied standards Bus couplers Master Simulators Display Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 221 AS-i Safety Input Modules, IP20 Article no. BWU1939 BWU2577 BWU2661 AS-Interface Master/Gateways/ AS-i Profile Max. current input out of AS-i S-7.B.1, ID1=F < 80mA 60mA AUX Max. current input out of AUX 1,5A at output short-circuit 4A max. Input Number 2 / 1 safe inputs (2 channels) for 2 / 1 safe inputs (2 channels) for floating contacts OSSDs Power supply of inputs out of AS-i voltage Switching threshold AS-Interface Modules/Slaves S-7.B.0, ID1=F Power supply for external sensor safety mat with 1,2kΩ or 8,2kΩ monitoring resistor out of AUX voltage 10mA, R < 150Ω Vin > 11V for High-Level, input current ≥ 2,5mA at 15V – – 1,8A out of AUX voltage – OSSD input test pulses – 0 ... 50 Hz – OSSD input test pulse width – Uaux ≥ 21,5V= 0 ... 1 ms test pulses possible Uaux ≥ 17V= 0 ... 0,8 ms test pulses possible Uaux < 17V= 0 ... 0,6 ms – Output bus couplers Master Simulators Safety components Max. output current 200mA per output LED ASI (PWR) (green) AS-i power supply on – LED FLT / FAULT (red) LED CC (red) red: communication error or address is 0 red, flashing: overload, internal supply of the in-/outputs green, flashing:if the FAULT LED flashes or slave does not participate in the normal exchange of data, e.g. slave address 0 red: AS-i communication error, red: AS-i communication error, slave does not participate in the slave does not participate in the normal exchange of data, e.g. normal exchange of data, e.g. slave address 0 slave address 0 red, flashing: overload or AUX red, flashing: overload or AUX voltage missing voltage missing or sensor cable break cross-connection of the input lines, peripheral fault LED IN (yellow) Environment – sensor cable break 2x safe inputs – Applied standards 1x safe input EN 61 131-2 EN ISO 13 849-1:2008/PLe Kat 4 Operating temperature Storage temperature Accessories 1A per output* Display 0°C ... +70°C – EN ISO 13849-1:2008/PLd Kat 3 0°C ... +55°C -40°C ... +85°C *Derating BWU2577, BWU2661 max. output current 1A 0,5A 55°C °C Ambient temperature Software 45°C Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 222 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Input Modules, IP20 Programming: AS-i Bit-setting D0 D1 D2 D3 BWU1939 S11 / S12 BWU2577 S1 S21 / S22 S2 BWU2661 Sensor Output O1 O2 BWU1939 / BWU2577 / BWU2661 not used not used Parameter bit P0: watchdog (0 off / 1 on), P1, P2, P3 not used BWU2577 BWU2661 Y3 Y2 Y1 AS-Interface Modules/Slaves BWU1939 AS-Interface Master/Gateways/ Safe input nc Safety components ASI Connections: BWU2577 BWU2661 8,2 kΩ 1,2 kΩ – + – + FE Y3 Y2 Y1 nc Y3 Y2 Y1 nc transmitter/ receiver Bus couplers Master Simulators BWU1939 potentialfreier Kontakt ASI Accessories ASI + – – + ASI AUX – – + ASI AUX (24 VDC) Software (24 VDC) + Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 223 AS-i Safety 8I/1O Module, 16 / 8 safe inputs and 1 (2) electronical safe outputs, IP20 AS-Interface Master/Gateways/ AS-i Safety 8I/1O Module AS-i Safety Module with 16 / 8 safe inputs and 1 (2) electronical safe outputs Optimal costs for safe in- and outputs on AS-i Maximum number of safe inputs at 22.5 mm cabinet width, optimized for service and commissioning AS-Interface Modules/Slaves Protection category IP20 Article no. BWU2578 bus couplers Master Simulators Safety components Technical realisation: • It may be less signals are processed. The module uses only the necessary AS-i addresses. • If the safety input S3 is not needed, the protection feedback can optionally connected on S3. The transfer occurs as usual on the diagnostic slave Diagnoseslave of the safety AS-i outputs. • No limitation of cable length at safety inputs (the maximum loop resistance is 150 Ohm). Article no. BWU2578 Connection COMBICON clamp • 16 / 8 safe inputs for floating contacts or optoelectronic protective devices. Diagnosis and commissioning: • LED displays according to other Safety Slaves or to the Monitor. • Simple configuration via software ASIMON or selection of AS-i Slaves with the help of two rotary switches or adressing. • Chipcard for the simple exchange. • Fixed Safety Code series for each AS-i address. Each module generates by same address programming same code series. AS-i Profile safety input slaves: S-0.B.F.0 diagnostic slaves: S-7.A.5.E Voltage 18 ... 13,6V Max. current consumption 200mA AUX Voltage 20 ... 30V (PELV) Max. current consumption 4 A max. Voltage of insulation AS-i/AUX 500V Number 16 / 8 safe inputs for floating contacts or optoelectronic protective devices switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Supply voltage out of 24V auxiliary power Input level 10mA, R < 150 Ohm Outputs Number 1 (2) output switching elements (semiconductor) max. contact load: 0,7 A DC-13 at 30V Supply voltage out of 24V auxiliary power Max. output current for OSSD supply 0,7A Test pulse when output is switched on minimal distance between 2 test pulses: 250 ms, pulse length to 1 ms Software Accessories Inputs Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 224 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety 8I/1O Module, 16 / 8 safe inputs and 1 (2) electronical safe outputs, IP20 Article no. BWU2578 16 x LEDs S1, S2, ... S16 (yellow) state of input S1, S2, ... and S16 LED PWR (green) AS-i power LED FAULT/FLT (red) AS-i error LED LED O1 (yellow) output 1 has switched LED AUX (red) 24V DC AUX AS-Interface Master/Gateways/ Display Display Applied standards EN 954-1 Cat 4 EN 61 508:2001 EN 62 061:2005 EN ISO 13 849-1:2008/AC: 2009 Housing DIN-rail mounting -25°C ... +85 °C Tolerable loading referring to humidity according to EN 61 131-2 Protection class DIN 60 529 housing IP20 Dimensions (L / W / H in mm) 99 / 22,5 / 114,5 AS-Interface Modules/Slaves 0°C ... +55 °C Operating temperature Clamps Description S1, S2, S3, S4 safety input terminal input 1-4 S5, S6, S7, S8 safety input terminal input 5-8 S9, S10, S11, S12 safety input terminal input 9-12 S13, S14, S15, S16 safety input terminal input 13-16 1.14ext.out semiconductor output 1 T1 pulse 1 T2 pulse 2 0Vext.out, mass connection for semiconductor output connection to the AS-i-Bus ADDR address socket AUX+ext.in AUX-ext.in power supply input 0 POS Acceptation 0-0 RUN, without configuration slave POS Acceptation 1-1 2-2 addressing Safety Input 1, contacts 1-5 addressing Safety Input 1, OSSD addressing Safety Input 2, contacts 2-6 addressing Safety Input 2, OSSD 3-3 addressing Safety Input 3, contacts 3-7 addressing Safety Input 3, OSSD 4-4 addressing Safety Input 4, contacts 4-8 addressing Safety Input 4, OSSD 5-5 addressing Safety Input 5, contacts 5-9 addressing Safety Input 5, OSSD 6-6 addressing Safety Input 6, contacts 6-A addressing Safety Input 6, OSSD 7-7 addressing Safety Input 7, contacts 7-B addressing Safety Input 7, OSSD 8-8 addressing Safety Input 8, contacts 8-C addressing Safety Input 8, OSSD 9-9 addressing Safety Output 1 A-A addressing Safety Output 1, diagnostic reset to factory defaults E-E RUN, with configuration slave 345 Software D-D Accessories 0 8 9A 67 0 67 0 8 9A 67 12 12 345 345 8 9A 345 BCD EF EF 67 12 12 BCD Addressing BCD EF BCD EF 8 9A Bus couplers Master Simulators AS-i+, AS-i- Safety components Storage temperature Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 225 AS-i Safety 4I/2O Module, 8 / 4 safety inputs and 2 (4) electronical safety outputs in IP20 AS-Interface Master/Gateways/ AS-i Safety 4I/2O Module AS-i Safety Module with 8 / 4 safety inputs and 2 (4) electronical safety outputs Optimal costs for safety in- and outputs on AS-i Module width of 22.5 mm for optimal use of space in the service cabinet AS-Interface Modules/Slaves Universal module for as many use cases, optimized for service and commissioning Protection category IP20 Article no. BWU2314 Accessories bus couplers Master Simulators Safety components Technical realisation: • It may be less signals are processed. The module uses only the necessary AS-i addresses. • If the safety input E2 is not needed, the protection feedback can optionally connected on E2. The transfer occurs as usual on the diagnostic slave Diagnoseslave of the safety AS-i outputs. • No limitation of cable length at safety inputs (the maximum loop resistance is 150 Ohm). • 8 / 4 safety inputs for floating contacts, 2 / 1 safety input optionally for optical protective equipment. • A secure signal exchange of 2 signals between Safety Monitor and AS-i Safety Module as well as between two AS-i Safety Modules is possible. Diagnosis and commissioning: • LED displays according to other Safety Slaves or to the Monitor. • Simple selection of AS-i Slaves with the help of two rotary switches. The adressing occurs, as usual, via an AS-i addressing device or the AS-i Master. • Chipcard for the simple exchange. • Fixed Safety Code series for each AS-i address. Each module generates by same address programming same code series. • Fast preprocessing: The response time from the disconnection of the local OSSD input to the shutdown of the output is optionally less than 5 ms. Article no. BWU2314 Connection COMBICON clamp AS-i profile safety input slaves: S-0.B.F.0 diagnostic slaves: S-7.A.5.E AS-i voltage 18 ... 13,6V Max. AS-i current consumption 200mA AUX voltage 20 ... 30V (PELV) Max. AUX current consumption 4 A max. Voltage of insulation AS-i/AUX 500V Inputs 8 / 4 safety inputs for floating contacts E3 + E4 optionally for optical protective equipment switching current statical 4mA at 24V, dynamic 30mA at 24V (T=100 μs) Supply voltage inputs out of 24V auxiliary power Input level 10mA, R < 150 Ohm Outputs 2 (4) output switching elements (semiconductor) max. contact load: 0,7 A DC-13 at 30V Supply voltage outputs out of 24V auxiliary power Max. output current for OSSD supply 1,4A Test pulse when output is switched on minimal distance between 2 test pulses: 250 ms, pulse length to 1 ms Indicators Software 4 x LEDs yellow (S1, S2, S3, S4) state of input S1, S2, S3 and S4 4 x LEDs yellow (S5, S6, S7, S8) state of input S5, S6, S7 and S8 LED green (PWR) AS-i power LED red (FAULT) AS-i error LED Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 226 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety 4I/2O Module, 8 / 4 safety inputs and 2 (4) electronical safety outputs in IP20 Article no. BWU2314 EN 954-1 Cat 4 EN 61 508:2001 EN 62 061:2005 EN ISO 13 849-1:2008 / AC: 2009 Housing DIN-rail mounting Storage temperature 0°C ... +55 °C Operating temperature -25°C ... +85 °C Tolerable loading referring to humidity according to EN 61 131-2 Protection class DIN 60 529 housing IP20 Dimensions (L / W / H in mm) 99 / 22,5 / 114,5 S 22 S 21 S 12 S 11 S 42 S 41 S 32 S 31 S 62 S 61 S 52 S 51 S1 S2 S3 S4 S5 S6 S7 S8 FAULT O1 O2 PWR BCD E 67 0 F 12 CHIP CARD 0 67 BCD E 8 9A 345 SEL2 F 12 8 9A SEL1 Clamps Description S22, S21, S12, S11 safety input terminal input 1 S42, S41, S32, S31 safety input terminal input 2 S62, S61, S52, S51 safety input terminal input 3 S71, S72, S81, S82 safety input terminal input 4 1.14ext.out semiconductor output 1 2.14ext.out semiconductor output 2 0V 1ext.out, 0V 2ext.out mass connection for semiconductor output AS-i+, AS-i- connection to the AS-i-Bus ADDR address socket AUX+ext.in AUX-ext.in power supply input AS-Interface Modules/Slaves output 2 has switched Applied standards AS-Interface Master/Gateways/ output 1 has switched LED yellow (O2) Safety components LED yellow (O1) 345 ADDR ext. in ext. in 1-1 addressing Safety Input 1 2-2 addressing Safety Input 2 3-3 addressing Safety Input 3, contacts 4-4 addressing Safety Input 4, contacts 5-5 addressing Safety Input 3, OSSD (see manual for details) 6-6 addressing Safety Input 4, OSSD (see manual for details) 7-7 addressing Safety Output 1 0 addressing Safety Output 1, diagnostic 0 8 9A 67 8 9A 67 0 12 345 345 0 345 67 RUN 9-9 addressing Safety Output 2 12 8 9A Acceptation 0-0 8-8 A-A addressing Safety Output 2, diagnostic D-D reset to factory defaults BCD EF EF 67 12 12 BCD BCD POS EF BCD EF 8 9A Addressing Accessories ASI + ASI – AUX+ AUX– Bus couplers Master Simulators S 71 S 72 S 81 S 82 1.14 0 V 1 2.14 0 V 2 ext. out ext. out ext. out ext. out 345 Accessoiries: Software • Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539, see Seite 248) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 227 AS-i Safety Relay Output Module with Diagnostic Slave and 1 EDM input Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Safety + standard I/O in one module AS-i Safety relay output with galvanically isolated contact sets, approved up to 230 V EN 954-1 Cat 4, IEC 61 508 SIL 3, EN 13 849-1/PLe Cat 4, EN IEC 62 061 SIL 3 Protection category IP20 Article no. BWU2045 The stainless steel AS-i Safety Monitor controls the safety relays of the AS-i Safety Relay Output Module by using a safety AS-i single address. To set the safety AS-i address, the dip-switch has to be in the PRG position. Addressing can then be accomplished by using an AS-i addressing device, for example. Several AS-i Safety Relay Output modules can have the same safety address and can be controlled via this same safety address on a AS-i circuit. All AS-i Safety Relay Out- put Modules with the same safety address are controlled simultaneously. In addition to the safety single address the module also supports an AB-address e.g. used to transmit the states of the standard inputs. To set the AB address of the inputs, e.g. with an AS-i addressing device, the dip-switch has to be in the RUN position. Article no. BWU2045 BWU2045: 2 AS-i modules in one housing! Inputs 1 diagnostic + 1 EDM Outputs 1 relay 3A, 24V, DC-13 or 3A, 230V, AC-15 1 safety relay output AS-i profile S.7.A.E ID1 Code 5hex (default), value modifiable 3 x LED yellow (I1, I2, I3) state of standard inputs I1, I2, I3 1 x LED yellow (1.Y1) state EDM input 1.Y1 LED green (PWR) AS-i voltage ON LED red (FAULT) AS-i Fault LED yellow (OUT) for definition see table "device color" LED red (ALARM) PLC inidicates alarm Operating current < 200mA Current supply of sensors 90mA Operating voltage AS-i (30VDC) Voltage of insulation ≥ 6 kV Applied standards EN 954-1 Cat 4 IEC 61 508 SIL 3 EN 13 849-1/PLe Cat 4 EN IEC 62 061 SIL 3 Housing Din-rail mounting Ambient operating temperature Storage temperature + = I– I1 Indicators 1.13 1.14 ASI+ ASI– 1.23 NC 1.24 NC BW2045 Safety address I+ I2 I+ I3 I+ 1.Y1 AB address I– I1 RUN I+ I2 I+ I3 I+ 1.Y1 PRG I 1 I 2 I 3 1.Y1 FAULT PWR ALARM OUT ADDR 1.13 1.14 1.23 1.24 ASI + ASI – NC NC Safety address + AB address 0°C ... +55 °C -25°C ... +85 °C Dimensions (L / W / H in mm) 114 / 22,5 / 99 Protection class DIN EN 60 529 Housing IP20 Software Accessories bus couplers Master Simulators External device monitoring (EDM) supplied out of AS-i, approx. 24V, approx. 10 mA 1 diagnostic- and 1 EDM input Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 228 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Relay Output Module with Diagnostic Slave and 1 EDM input Diagnostic operation ID1 = 5hex (default) Bit AS-i output Bit AS-i input O0 1: Alarm LED on 0: Alarm LED off I0 O1 Parameter P1=1 not used Parameter P1=0 Diagnostic (for definition see table device colors) I1 1: output controlled by safety release 0: inhibits output on irrespective of safety release O2 not used I2 O3 inexistent I3 AS-Interface Master/Gateways/ Programming instructions (Bit values of inputs/outputs Diagnostic Slave) 1.Y1 Diagnostic (device colors) Color Description green output on State change 1 green flashing – 2 yellow 3 yellow flashing – 4 red output off 5 red flashing waiting for "reset of error condition" LED "Out" on – restart inhibit auxillary signal 2 1 Hz – off auxillary signal 1 8 Hz 6 grey internal error, such as "fatal error" only via "Power On" on device all LEDs flashing 7 green/yellow output released, but not switched on switching-on by setting of O1 off Safety components Programming instructions Programming instructions Diagnostic Slave (bit values of the AS-i parameter) Bit P1 P1=1 safety output controlled by safety release only P1=0 safety output controlled by output O1 in addition to safety release Bits P0, P2, P3: not used ... not received ... received AS-i Parameter P1=1 (default) O1=0 safety output contact set open safety output contact set closed AS-i Parameter P1=1 O1=1 safety output contact set open safety output contact set closed AS-i Parameter P1=0 O1=0 safety output contact set open safety output contact set open AS-i Parameter P1=0 O1=1 safety output contact set open safety output contact set closed Accessories 3I standard inputs (instaed of diagnostic) ID1=7hex, or ID1=Fhex Connection of sensors Programming instructions (Bit values of inputs/outputs AB-Slave) Bit AS-i output Bit AS-i input O0 1: Alarm LED on 0: Alarm LED off I0 I1 I1 I2 O1 Parameter P1=1 not used O2 not used O3 inexistent Parameter P1=0 1: output controlles by safety release 0: inhabits output on irrespective of safety release I2 I3 Parameter P2=0 Parameter P2=1 I3 1: feedback for user: safety release on 0: feedback for user: safety release off 1.Y1 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 229 Software AS-i Parameter (Diagnostic Slave) changes the function of output bit O1 AS-i Safety Relay Output Module, safety release from the AS-i safety monitor... Bus couplers Master Simulators Release AS-Interface Modules/Slaves Value 0 AS-i Safety Relay Output Module with Diagnostic Slave and 1 EDM input Programming instructions Programming instructions AB slave (bit values of the AS-i parameter) AS-Interface Master/Gateways/ Bit P2 P2=1 feedback: safety release at AS-i bit I2 / LED I3 P2=0 input I3 at AS-i bit I2 Bit P1 P1=1 safety output controlled by safety release only P1=0 safety output controlled by output O1 in addition to safety release Bits P0, P3 not used Safety components AS-Interface Modules/Slaves Release AS-i Safety Relay Output Module, safety release from the AS-i safety monitor... AS-i parameter (AB slave) changes the function of output bit O1 ... not received ... received AS-i Parameter P1=1 (default) O1=0 safety output contact set open safety output contact set closed AS-i Parameter P1=1 O1=1 safety output contact set open safety output contact set closed AS-i Parameter P1=0 O1=0 safety output contact set open safety output contact set open AS-i Parameter P1=0 O1=1 safety output contact set open safety output contact set closed Operating elements and clamp assignment 1.13 1.14 1.23 1.24 Freigabe (Release) Freigabe (Release) I– I1 RUN I+ I2 I+ I3 I+ 1.Y1 PRG F-Logik (F-Logic) FAULT PWR ALARM OUT ADDR AS-i + AS-i - I1 I2 I3 1.Y1 AS-i Eingänge (Inputs) Description standard inputs I1, I2 and I3 1.13, 1.14 safety output contact set 1 1.23, 1.24 safety output contact set 2 I-, I+ supply voltage for inputs (out of AS-i) 1.Y1 EDM / input for electronic device monitoring AS-i+, AS-i– AS-i network connection ADDR addressing socket PRG protective mode not possible. Programming of safety-related AS-i address enabled RUN protective mode possible. Programming of non safety-related AS-i address enabled 1.13 1.14 1.23 1.24 ASI + ASI – NC NC Software Accessories bus couplers Master Simulators I 1 I 2 I 3 1.Y1 Clamps/Switch I1, I2, I3 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 230 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Relay Output Module with Diagnostic Slave and 1 EDM input LEDs State Signal / Description operating voltage present, safety-related AS-i address and/or AS-i AB address is „0“ PWR (green) 1 Hz operating voltage present AS-i communication OK FAULT (red) AS-Interface Master/Gateways/ no operating voltage restart inhibit, waiting for the start signal, the output relays switch-on after the start signal 1 Hz 8 Hz device is in unlockable error state. Waiting for "reset of error condition signal". After receiving this signal the device follows up with normal operation. output relays contacts closed AS-i output bit A0 is not set ALARM (red) AS-i output bit A0 is set the corresponding input is not connected (mode standard inputs) or release has not been issued (I3, diagnostic mode) I1, I2, I3, 1.Y1 (yellow) the corresponding input is connected (mode standard inputs) or release has not been issued (I3, diagnostic mode) (running light) switch is adjust to PRG position LED on LED flashing LED off In case all LEDs are blinking simultaneously in fast rythm a fatal error has been detected. This message is reset by a short-run disconnection of the power supply (Power On Reset). Accessoiries: Bus couplers Master Simulators OUT (yellow) Safety components output relays contacts open AS-Interface Modules/Slaves no data exchange with AB slave Software Accessories • Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539, see Seite 248) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 231 AS-i Safety Relay Output Module with Diagnostic Slave, 1 EDM- and 2 / 1 safety inputs AS-Interface Master/Gateways/ Safety + standard I/O in one module Safety relay output with galvanically isolated contact sets, approved up to 230 V Additionally 1 EDM input, 2 / 1 safety inputs EN 954-1 Cat 4, IEC 61 508 SIL 3, EN 13 849-1/PLe Cat 4, EN IEC 62 061 SIL 3 AS-Interface Modules/Slaves Protection category IP20 Accessories bus couplers Master Simulators Safety components Article no. BWU2236 The stainless steel AS-i Safety Monitor controls the safety relays of the AS-i Safety Relay Output Module by using a safety AS-i single address. To set the safety AS-i address, the dip-switch has to be in the ON/PRG position. Addressing can then be accomplished by using an AS-i addressing device, for example. Several AS-i Safety Relay Output modules can have the same safety address and can be controlled via this same safety address on a AS-i circuit. All AS-i Safety Relay Output Modules with the same safety address are controlled simultaneously. In addition to the safety single address the module also supports an AB-address e.g. used to transmit the states of the standard inputs and a safety input address. Article no. BWU2236 BWU2236: 3 AS-i modules in one housing! Inputs 1 EDM, diagnostic, 2 / 1 safety inputs (Cat. 4/SIL 3) Outputs 1 relay 3A, 24V, DC-13 or 3A, 230V, AC-15 safety relay output Max. resistance between S 11 - S12; S 21 - S 22 150 Ohm AS-i profile diagnostic AB slave S-7.A.E ID1 Code diagnostic AB slave 5hex (default), value modifiable AS-i profile safety input S-7.B.0 ID1 Code safety input Fhex (default), value modifiable External device monitoring (EDM) reference potential over I+, I- Indicators INC state of safety inputs (S 11 - S 12, S 21 - S 22) 1 x LED yellow (R) release status 1 x LED yellow (1.Y1) state of EDM input 1.Y1 LED green (PWR) AS-i voltage ON LED red (FAULT) AS-i Fault LED yellow (OUT) for definition see table "device colors" LED red (ALARM) PLC inidicates alarm Current input out of AS-i < 200mA Operating voltage AS-i (30VDC) AUX ext. in voltage supply 24V DC (± 20%) S 12 S 11 S 22 S 21 I+ 1.Y1 safety input (2 channels) I– NC S 12 S 11 S 22 S 21 I+ 1.Y1 BWU2236 I– + + = 1.14 1.13 1.14 2 x LED yellow (S 1, S 2) 1 diagnosticand 1 EDM input ASI+ safety address S 12 S 22 I+ ext.out NC S 11 S 21 1.Y1 ON RUN SEL PRG S1 S2 R 1.Y1 FAULT ALARM PWR OUT ADDR 1.13 1.14 1.23 1.24 1.23 1.24 ASI + ASI – AUX+ AUX- ASI- AUX+ AUXext. in ext.out ext. in ext. in AB address safety address ext. in 2 safety addresses + AB address Voltage of insulation ≥ 6 kV (relay contact for AS-i resp. AUX ext. in) Current input out of AUX ext. in < 30mA Voltage of insulation AS-i to AUX ext. in ≥ 500V max. 100mA Software Current capacity max. I+ Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 232 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de EN 954-1 Cat 4 IEC 61 508 SIL 3 EN 13 849-1/PLe Cat 4 EN IEC 62 061 SIL 3 Housing din-rail mounting Ambient operating temperature 0°C ... +55 °C Storage temperature -25°C ... +85 °C Dimensions (L / W / H in mm) 114 / 22,5 / 99 Protection class DIN EN 60 529 IP20 (only for use in electrical service rooms / cabinets with minimum IP54 protection suitable) Diagnostic Slave (Programming instructions (Bit values of the inputs/outputs, AB slave) Bit AS-i output Bit AS-i input O0 1: Alarm LED on 0: Alarm LED off I0 O1 Parameter P1=1 not used Parameter P1=0 Diagnostic (for definition see table "device colors") I1 1: output controlled by safety release 0: inhibits output on irrespective of safety release O2 not used I2 O3 inexistent I3 Parameter P2=0 Parameter P2=1 1: feedback for user: safety release on 0: feedback for user: safety release off 1.Y1 Peripheral fault indicates unavailable 24 V ext. Diagnostic (device colors) Value Color Description 0 green output on 1 green flashing – 2 yellow 3 yellow flashing – 4 red output off 5 red flashing waiting for "reset of error condition" restart inhibit State change AS-Interface Modules/Slaves Applied standards Safety components BWU2236 LED "Out" on – auxillary signal 2 1 Hz – off auxillary signal 1 8 Hz 6 grey internal error, such as "fatal error" only via "Power On" on device all LEDs flashing 7 green/yellow output released, but not switched on switching-on by setting of O1 off Bus couplers Master Simulators Article no. AS-Interface Master/Gateways/ AS-i Safety Relay Output Module with Diagnostic Slave, 1 EDM- and 2 / 1 safety inputs Programming instructions Diagnostic Slave (bit values of the AS-i parameter) P1=1 safety output controlled by safety release only P1=0 safety output controlled by output O1 in addition to safety release Bit P2 P2=1 input 1.Y1 at AS-i bit I 3 P2=0 feedback for user: release on Bits P0, P3: Software not used Accessories Bit P1 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 233 AS-i Safety Relay Output Module with Diagnostic Slave, 1 EDM- and 2 / 1 safety inputs Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Release AS-i Safety Relay Output Module, safety release from the AS-i safety monitor... AS-i parameter (AB slave) changes the function of output bit O1 ... not received ... received AS-i Parameter P1=1 (default) O1=0 safety output contact set open safety output contact set closed AS-i Parameter P1=1 O1=1 safety output contact set open safety output contact set closed AS-i Parameter P1=0 O1=0 safety output contact set open safety output contact set open AS-i Parameter P1=0 O1=1 safety output contact set open safety output contact set closed Safety input Programming instructions (bit values of the safety input address) Bit AS-i output Bit AS-i input outputs not used I0, I1 safety input S 1 I2, I3 safety input S 2 Peripheral fault indicates cross-connection between the safety inputs. Operating elements and clamp assignment 1.13 1.14 1.23 1.24 bus couplers Master Simulators Freigabe (Release) S 11 Freigabe (Release) F-Logik (F-Logic) S 12 S 21 S 22 I– ext out S 12 S 22 ON SEL RUN PRG S1 S2 R 1.Y1 FAULT ALARM PWR Clamps Description S11, S12, S21, S22 safety input clamps 1.13, 1.14 safety output contact set 1 1.23, 1.24 safety output contact set 2 I- ext. out I+ ext. out reference potential for EDM-/start input (1.Y1) 1.Y1 EDM / start input AS-i+, AS-i– AS-i network connection AUX+ext.in AUX-ext.in voltage supply for safety input (24VDC ext.) OUT ADDR AS-i + AS-i - 1. Y1 AS-i Eingang (Input) 1.13 1.14 1.23 1.24 ASI + ASI – AUX+ AUXext.In Accessories I+ ext.out NC S 11 S 21 1.Y1 LEDs State ext.In Signal / Description no operating voltage PWR (green) operating voltage present, safety-related AS-i address and/or AS-i AB address is „0“ or no 24V ext. in (auxiliary power) 1 Hz operating voltage present Software AS-i communication OK FAULT (red) no 24V ext. in (auxiliary power) no data exchange with AB slave and/or safety-related AS-i address Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 234 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Relay Output Module with Diagnostic Slave, 1 EDM- and 2 / 1 safety inputs output relays contacts open 1 Hz OUT (yellow) 8 Hz device is in unlockable error state. Waiting for "reset of error condition signal". After receiving this signal the device follows up with normal operation. output relays contacts closed AS-Interface Master/Gateways/ restart inhibit, waiting for the start signal, the output relays switch-on after the start signal AS-i output bit 0 is not set ALARM (red) the corresponding input is not connected S1, S2, 1.Y1 (yellow) the corresponding input is connected cross-connection at the safety inputs S1, S2 (yellow) 8 Hz AS-Interface Modules/Slaves AS-i output bit 0 is set release issued S1, S2, R, 1.Y1 (yellow) (running light) switch is adjust to ON/PRG position LED on LED flashing LED off In case all LEDs are blinking simultaneously in fast rythm a fatal error has been detected. This message is reset by a short-run disconnection of the power supply (Power On Reset). Accessoiries: Software Accessories • Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539, see Seite 248) Bus couplers Master Simulators R (yellow) Safety components release not issued Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 235 AS-i Safety Output Module with Diagnostic Slave, 1 EDM input, 3I and 2O AS-Interface Master/Gateways/ Safety and standard I/O in one module Electronical safety output Additional 3 standard inputs, 1 EDM input, 2 outputs EN 954-1 Cat 4, IEC 61 508 SIL 3, EN 13 849-1:2008/AC:2009/PLe Cat 4, EN IEC 62 061 SIL 3 Accessories bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Protection category IP20 Article no. BWU2173 The stainless steel AS-i Safety Monitor controls the outputs of the AS-i Safety Output Module by using a safety AS-i single address. To set the safety AS-i address, the dip-switch has to be in the ON/PRG position. Addressing can then be accomplished by using an AS-i addressing device, for example. Several AS-i Safety Output Modules can have the same safety address and can be controlled via this same safety address on a AS-i circuit. All AS-i Article no. BWU2173 BWU2173: 3 AS-i modules in one housing! Inputs 3 standard, diagnostic + 1 EDM 1 electronic safety output Outputs 2 x output switching elements max. contact load: 0,5A DC-13 at 30V Test pulse if output is switched on: 1 pulse per second, pulse length 1ms state of inputs I1, I2 and I3 1 x LEDs yellow (1.Y1) state of EDM input 1.Y1 LED green (PWR) I+ I3 I+ 1.Y1 I– I1 I+ I2 I+ I3 I+ 1.Y1 BWU2173 1.14 1.14 0 V ext. out ASI+ 2.14 I+ I+ I+ I2 I3 1.Y1 ON RUN SEL PRG I 1 I 2 I 3 1.Y1 FAULT O2 PWR O1 ADDR 1.14 0 V 2.14 0 V 0V ext. out ext. out ext. out ext. out ext. out ASI + ASI – AUX+ AUX- ASI- AUX+ AUXext. in I– I1 ext. out ext. out ext. out ext. out ext. in ext. in ext. in AS-i voltage ON LED red (FAULT) AS-i Fault LED yellow (O1) output 1 closed LED yellow (O2) output 2 closed Operating current < 200mA Current supply of sensors 100mA Operating voltage AS-i (30VDC) Voltage of insulation ≥ 500V External supply 24V ±20% Applied standards EN 954-1 Cat 4 IEC 61 508 SIL 3 EN IEC 62 061 SIL 3 EN 13 849-1:2008/AC:2009/PLe Cat 4 Housing Din-rail mounting Storage temperature I+ I2 Diagnostic and 2 outputs + + = Indicators 3 x LED yellow (I1, I2, I3) 3 standard inputs and 1 EDM input I– I1 External device monitoring (EDM) supplied out of 24V, approx. 10mA Ambient operating temperature Software Safety Output Modules with the same safety address are controlled simultaneously. In addition to the safety single address the module also supports an AB-address used to transmit the states of the standard inputs or of the electronic device monitoring (EDM). Another AB slave is available for diagnostic. safety address AB address AB address safety address + 2 AB address 0°C ... +55 °C -25°C ... +85 °C Dimensions (L / W / H in mm) 114 / 25 / 105 Protection class DIN EN 60 529 housing IP20 Weight 150 g Tolerable loading referring to impacts and vibrations according to EN 61 131-2 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 236 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Output Module with Diagnostic Slave, 1 EDM input, 3I and 2O I– I+ I+ I+ I1 I2 I3 1.Y1 Clamps ext. out ext. out ext. out ext. out 0V Freigabe (Release) Freigabe (Release) Eingänge (Inputs) I1 I2 I3 1.Y1 Ausgänge (Outputs) F-Logik (F-Logic) ON RUN 1.14 2.14 SEL PRG I 1 I 2 I 3 1.Y1 FAULT O2 PWR O1 Description I1, I2, I3 standard inputs I1, I2 and I3 1.14 semiconductor output 1 2.14 semiconductor output 2 I-, I+ supply voltage for inputs 1.Y1 EDM 1 / input for electronic device monitoring AS-i+, AS-i– AS-i network connection AUX+ext.in, AUX-ext.in voltage supply input AS-Interface Master/Gateways/ 24 V ADDR AS-i + 1.14 0 V 2.14 AS-Interface Modules/Slaves AS-i AS-i - 0V ext. out ext. out ext. out ext. out ASI+ ASI– AUX+ AUXext. in ext. in Bit AS-i output Bit AS-i input O0 not used I0 I1 O1 not used I1 I2 O2 not used I2 I3 O3 inexistent I3 1.Y1 Safety components Programming instructions (bit values of inputs/ouputs, 3I standard inputs and 1 EDM input) Peripheral fault indicates overload of the sensor supply. Parameter P1=1 Parameter P1=0 not used 1: output O 1 controlled by safety release 0: inhibits output O 1 on irrespective of safety release Parameter P1=1 Parameter P1=0 not used 1: output O 2 controlled by safety release 0: inhibits output O 2 on irrespective of safety release O1 Bit AS-i input I0 diagnostic (for definition see table device colors) I1 O2 not used I2 O3 inexistent I3 Parameter P2=0 Parameter P2=1 1.Y1 1: feedback for user: safety release on 0: feedback for user: safety release off Peripheral fault indicates unavailable 24 V ext. Diagnostic (device colors) Value Color Description 0 green output on 1 green flashing – 2 yellow 3 yellow flashing – 4 red output off 5 red flashing waiting for "reset of error condition" restart inhibit State change Accessories AS-i output O0 LED "Out" on – auxillary signal 2 1 Hz – off auxillary signal 1 8 Hz 6 grey internal error, such as "fatal error" only via "Power On" on device all LEDs flashing 7 green/yellow output released, but not switched on switching-on by setting of O1 off Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 237 Software Bit Bus couplers Master Simulators Programming instructions (bit values of the diagnostic slave) AS-i Safety Output Module with Diagnostic Slave, 1 EDM input, 3I and 2O Programming instructions (bit values of the AS-i parameter, diagnostic slave) AS-Interface Master/Gateways/ Bit P1 P1=1 safe output controlled by safety release only P1=0 safe output controlled by output O0=1 and O1=1 in addition to safety release Bit P2 P2=1 feedback for user: release on AS-i bit I3 P2=0 input 1.Y1 at AS-i bit I3 Bits P0, P3: not used Safety components AS-Interface Modules/Slaves Release AS-i parameter (AB slave) changes the function of output bit O0 and O1 LEDs AS-i Safety Output Module, safety release from the AS-i safety monitor AS-i Parameter ... not received ... received P1=1 (default) O0=0 semiconductor output 1 open semiconductor output 1 closed P1=1 O0=1 semiconductor output 1 open semiconductor output 1 closed P1=0 O0=0 semiconductor output 1 open semiconductor output 1 open P1=0 O0=1 semiconductor output 1 open semiconductor output 1 closed P1=1 (default) O1=0 semiconductor output 2 open semiconductor output 2 closed P1=1 O1=1 semiconductor output 2 open semiconductor output 2 closed P1=0 O1=0 semiconductor output 2 open semiconductor output 2 open P1=0 O1=1 semiconductor output 2 open semiconductor output 2 closed State Signal / Description bus couplers Master Simulators no operating voltage PWR (green) operating voltage present, safety-related AS-i address and/or AS-i AB address is „0“ or no 24V ext. in (auxiliary power) 1 Hz operating voltage present AS-i communication OK no data exchange with at least one AB slave FAULT (red) Accessories no 24V ext. in (auxiliary power) semiconductor output open restart inhibit, waiting for the start signal, the semiconductor output switches on after the start signal O1, O2 (yellow) 1 Hz 8 Hz device is in unlockable error state; waiting for "reset of error condition signal"; after receiving this signal the device follows up with normal operation Software semiconductor output closed Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 238 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Output Module with Diagnostic Slave, 1 EDM input, 3I and 2O the corresponding input is not connected the corresponding input is connected (running light) switch is adjust to ON/PRG position LED on LED flashing LED off In case all LEDs are blinking simultaneously in fast rythm a fatal error has been detected. This message is reset by a short-run disconnection of the power supply (Power On Reset). AS-Interface Master/Gateways/ I1, I2, I3, 1.Y1 (yellow) Accessoiries: Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves • Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539, see Seite 248) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 239 AS-Interface Master/Gateways/ AS-i Safety Input Module (M12), IP67 AS-i Safety Input Module (M12), IP67, for optoelectronic protective devices or floating contacts Applications up to category 4/PLe/SIL 3 AS-Interface Modules/Slaves BWU2369 / BWU2370 Article no. BWU2270 / BWU2370 BWU2689 BWU2284 / BWU2369 Connection Length of connector cable M12 unlimited I/O: max. 15 m AS-i Profile Max. current consumption Safety components BWU2631 Connection S-7.B.1, ID1=F S-7.B.0, ID1=F Voltage S1:S-7.B.0, ID1=F S2: S-7.B.0, ID1=E 22 ... 31,6V 60mA 80mA AUX Voltage Max. current consumption 24V (20 ... 30V DC) (PELV) – 4A max. 3A max. – Inputs Number Safe input Power supply Input level bus couplers Master Simulators BWU2270 / BWU2284 / BWU2631 / BWU2689 OSSD test pulses OSSD test pulse width Start delay 2 / 1 safety inputs (with two channels) for OSSDs or floating contacts 4 / 2 safety inputs for floating contacts OSSD floating contact out of AUX voltage out of AS-i voltage Vin > 11V for High-Level, Input current > 2,5mA bei 15V 10mA, R < 150Ω 0 ... 50 Hz – Uaux ≥ 21,5V= 0 ... 1 ms test pulses possible Uaux ≥ 17V= 0 ... 0,8 ms test pulses possible Uaux < 17V= 0 ... 0,6 ms – < 22 ms – Outputs Number Power supply Max. output current 2, electronic – out of AUX voltage – 1A per output – Accessories Display 2x LED (yellow) 2x LED (yellow) LED AUX (green) LED ASI (green) state of output Out1, Out2 state of output Out2, Out3 state of input S1, S2 state of input S1.1, S1.2 state of output Out1, Out2 state of input S2.1, S2.2 24V DC AUX on – AS-i voltage on LED on: AS-i communication error, slave does not participate in the normal exchange of data, e.g. slave address 0 LED flashing: peripheral fault Software LED FLT/FAULT (red) state of input OSSD1, OSSD2 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 240 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Input Module (M12), IP67 Article no. BWU2270 / BWU2370 BWU2689 BWU2284 / BWU2369 BWU2631 Environment EN ISO 13 849-1:2008/PLe Cat4 EN ISO 13 849-2:2008 EN 62 061:2005 SIL 3 EN 50 295 EN 61 000-6-2 EN 61 000-6-4 EN 954-1 Cat4 EN ISO 13 849-1:2008/PLe Cat4 EN ISO 13 849-2:2008 EN 62 061:2005 SIL 3 EN 50 295 EN 61 000-6-2 EN 61 000-6-4 EN 61 131-2 EN 954-1 Cat4 Operating temperature AS-Interface Master/Gateways/ Applied standards 0°C ... +55°C Storage temperature -40°C ... +85°C AS-i and 24V connection Safe inputs Dimensions in mm Peripheral fault by Article no. profile cable M12 floating OSSD cross connection S1 to S2 output overload AUX voltage missing W/H/D BWU2270 BWU2689 • – – • – • • 45 / 80 / 42 BWU2284 • – – – – 45 / 116,5 / 47,5 BWU2370 – • • – • – • 45 / 116,5 / 47,5 BWU2631 • – • - • • • • • 45 / 80 / 42 – • • – BWU2369 • • – 45 / 80 / 42 BWU2270 u. BWU2284, BWU2631 and BWU2689: The matching substructure modules are available as accessories with two different drilling patterns. BWU2369 u. BWU2370: They are supplied including mounted substructure modules (no additional profile cable connection possible) AS-i Bit setting D1 D2 D3 X1 Safe input BWU2284 / BWU2369 / BWU2631 S1 S1 S2 S2 BWU2270 / BWU2370 / BWU2689 OSSD1 OSSD1 OSSD2 OSSD2 S1 X2 S2 X3 Output BWU2270 / BWU2284 / BWU2369 / BWU2370 / BWU2631 BWU2689 Out 1 Out 1 Out 2 not used X4 Out 2 not used Out 2 Out 3 Parameter bit BWU2270 / BWU2689 Bus couplers Master Simulators D0 P0: watchdog (0 off / 1 on) P0 not used BWU2270 / BWU2284 / BWU2631 / BWU2689 P1, P2, P3 not used ASI FLT AUX 3 2 5 4 1 Software BWU2284 / BWU2631 X5 not used Accessories Programming AS-Interface Modules/Slaves IP67 ≤ 15 g, T ≤ 11 ms 10 .. 55 Hz, 0,5 mm amplitude Max. tolerable shock and vibration stress Safety components Protection class DIN EN 60 529 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 241 AS-i Safety Input Module (M12), IP67 Connections M12 AS-Interface Master/Gateways/ BWU2270 / BWU2370 Name/ Number BWU2284 / BWU2369 1 2 3 4 5 1 2 3 4 5 X1 24Vext out OSSD2 0Vext out OSSD1 shield S1+ S1- S2+ S2- nc X2 24Vext out nc 0Vext out 24Vext out shield S2+ S2- nc nc nc X3 nc Out2 0Vext out Out1 nc nc Out2 0Vext out Out1 nc X4 nc nc 0Vext out Out2 nc nc nc 0Vext out Out2 nc Adressing socket (with protection cap) (BWU2270) Adressing socket (with protection cap) (BWU2284) AS-i M12 (BWU2370) X5 AS-i+ 0Vext in AS-i- AS-i M12 (BWU2369) +24Vext in nc AS-i+ 0Vext in AS-Interface Modules/Slaves BWU2631 Name/ Number Safety components +24Vext in nc BWU2689 1 2 3 4 5 1 2 3 4 5 X1 S1.1+ S1.1- S1.2+ S1.2- – 24Vext out OSSD2 0Vext out OSSD1 Out3 X2 S1.2+ S1.2- – – – 24Vext out nc 0Vext out 24Vext out shield X3 S2.1+ S2.1- S2.2+ S2.2- – nc Out2 0Vext out nc nc X4 S2.2+ S2.2- – – – nc Out3 0Vext out Out2 nc Double adressing socket (with protection cap) X5 Adressing socket (with protection cap) (BWU2689) Connection examples BWU2270, BWU2370, BWU2689 X2 transmitter M12 1 24 V ext out 2 not connected 3 0 V ext out 4 24 V ext out test 0 V ext out Test 24 V ext out 1 24 V ext out 5 shield/Out3 M12 2 not connected 3 0 V ext out 3 0 V ext out 4 24 V ext out test 4 24 V ext out test 5 shield 5 shield 24 V ext out 0 V ext out OSSD1 4 OSSD1 shield/Out3 FE receiver 5 shield/Out3 X1 laser scanner OSSD2 3 0 V ext out OSSD1 M12 2 not connected 2 OSSD2 0 V ext out 4 OSSD1 X2 1 24 V ext out 1 24 V ext out OSSD2 3 0 V ext out M12 1 24 V ext out FE 2 OSSD2 X1 X2 24 V ext out 5 shield bus couplers Master Simulators AS-i- shield/Out3 M12 24 V ext out 1 24 V ext out OSSD2 2 OSSD2 0 V ext out 3 0 V ext out OSSD1 4 OSSD1 5 shield/Out3 X1 shield/Out3 M12 FE transmitter/ receiver Accessories: • AS-i substructure module for 4-channel module in 45 mm-housing (article no. BW2349, see also page 297) • AS-i substructure module (CNOMO) for 4-channel module in 45 mm-housing (article no. BW2350, see also page 297) Software Accessories • Protection caps for not used M12 sockets (article no. BW2368, see also page 198) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 242 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i I/O Module OEM safe / standard Article no. ing elements. Using the outputs, you can drive up to 2 indicator lights. Customer-specific special orders are possible on short notice. The circuit board dimensions and the plug connections can be changed as well. Advanced addressing (AB-technology, up to 62 slaves) is possible. All articles: The inputs and outputs are short circuit and overload protected. If bus communication is interrupted (master failure), the outputs are switched to their currentless switching state by the watchdog. BW2426 / BW2521 / BW2522 / BW2574 Connection Length of connector cable I/O: max. 1, 5 m AS-i Current input out of AS-i < 120mA Voltage range AS-i 22 ... 31,6V AS-Interface Modules/Slaves The AS-i Safety OEM Slave (BW2426 und BW2521) meets the requirements of AS-i Safety. With the help of the AS-i Safety OEM Slave it is possible to supply applications up to Safety Category 4 / SIL 3. The supply of the safe inputs is made out of AS-i. The standard outputs are powered also out of AS-i. The AS-i 2E/2A OEM Slave (BW2574 and 2522) which meets the requirements of the AS-i Specification 3.0. is the board based solution for an AS-i slave. The board is completely powered by AS-i. Using the inputs, you can interrogate up to 2 mechanical switch- BW2521 Safety components BW2426 AS-Interface Master/Gateways/ AS-i Safety OEM Slave Outputs 2, electronic Loading capacity of outputs 20mA per output (total ≤ 40mA) out of AS-i Input Max. loop resistance (switch) 200Ω Display LED red AS-i communication error LED green AS-i voltage 2x LED yellow inputs 2x LED yellow outputs Bus couplers Master Simulators Output EMC directions EN 61 000-6-2 EN 61 000-6-4 Ambient operating temperature -5°C ... +70°C -40°C ... +70°C Protection category (EN 60 529) IP00 potted Allowable shock and vibration stress ≤ 15 g, T ≤ 11 ms 10 ... 55 Hz, 0,5 mm amplitude Dimensions (L / W / H in mm) 43 / 30 / 10 Software Storage temperature Accessories Environment Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 243 AS-i I/O Module OEM safe / standard Connection AS-Interface Master/Gateways/ Inputs Inputs Applied standards 90 mm wire 90 mm wire / contact pins 2 safe 2 electronic EN ISO 13 849-1:2008/PLe Cat 4 EN ISO 13 849-2:2008 EN 62 061 SIL 3 EN 50 295 BW2426 • – – BW2521 – • • BW2522 – • • • • BW2574 • Article no. – • • – – – Programming: – AS-i bit-setting D0 AS-Interface Modules/Slaves – D1 D2 D3 Input BW2426 / BW2521 S1 S1 S2 S2 BW2574 / BW2522 I1 I2 I2 I1 Output BW2426 / BW2521 / BW2522 / BW2574 O1 O2 BW2426 / BW2521 / BW2522 / BW2574 P0, P1, P2, P3 not used Programming: BW2574 / BW2522 7 7 ID Code B A ID2 Code 0 E Signal BW2426 BW2521 BW2522 BW2574 AS-i + BN BN BN BN AS-i - BU BU BU BU S11, S12 RD, RD Pin, RD – – S21, S22 YE, YE Pin, YE – – O1 WH WH WH WH O2 GR GR GR GR 0V BK Pin, BK Pin, BK BK I1 – – RD RD I2 – – YE YE I1+ – – Pin RD I2+ – – Pin YE Software Accessories bus couplers Master Simulators Safety components BW2426 / BW2521 IO Code Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 244 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety OEM Slave BW1896 BW1751 Article no. BW1896 with plug-in screw terminals Article no. BW1751 with screw terminals Article no. BW1801 with wiring pins Article no. BW1934 no connection The AS-i Safety OEM Slave meets the requirements of AS-i Safety. With the help of the AS-i Safety OEM Slave it is possible to supply applications up to category 4. The supply of the safe inputs is made out of AS-i. The outputs are powered out of galvanical separated 24 V. Besides the in- and outputs are short-circuit-protected, overload-proof and pole-protected. Using the outputs, you can drive up to 2 indicator lights, with the power being drawn from the separated 24 V. Customer-specific special orders are possible on short notice. The circuit board dimensions and the plug connections can be changed as well. The AS-i Safety OEM Slave offers additionally 2 holes for assembly angles. If bus communication is interrupted, the outputs are switched to their currentless switching state by the watchdog. Article no. Connection BW1896 BW1751 BW1801 BW1934 plug-in screw terminals screw terminals wiring pins - Current input out of AS-i < 80 mA Current input out of 24 V 1,5 A at output short-circuit Voltage range AS-i 22 .. 31,6 V Voltage range 24 V 24 V (20 .. 30 V DC) (PELV) Outputs Loading capacity of outputs Length of connector cable Max. resistor of the switches 2, electronic, short-circuit-protected LED green I/O: max. 15 m 200 Ohm error power 2x LED yellow safe inputs 2x LED yellow outputs Operating voltage EMC directions Functional safety Ambient operating temperature Storage temperature Protection category (EN 60 529) Data bit (Input via AS-i) Bit Function D0 Safe input S1/Output A1 D1 Safe input S1/Output A2 D2 Safe input S2 D3 Safe input S2 max. 100 mA per output Displays LED red Programming (Bit-setting) via AS-i EN 61 000-6-2, EN 61 000-6-4, EN ISO 13 849-1:2008 EN 954-1:1996 (up to category 4), EN 62 061:2005 0°C .. +70°C -40°C .. +70°C IP00 ≤ 15 g, T ≤ 11 ms 10 .. 55 Hz, 0,5 mm amplitude Dimensions (L / W / H in mm) 73 / 37,5 / 12 Programming: Address preset 0 changeable via bus master or programming devices IO code 7 ID code B ID2 code 0 Hint: The module can not be used with the OEM carrier board BW1484. Software Allowable shock and vibration stress Parameter bit Bit Function P0 Not used P1 Not used P2 Not used P3 Not used Accessories Outputs supplied by galvanically isolated 24 V AS-Interface Modules/Slaves Safe inputs supplied by AS-i Safety components Applications up to category 4 Bus couplers Master Simulators Connection of 2 safe switching contacts AS-Interface Master/Gateways/ AS-i Safety OEM Slave Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 245 AS-i Safety OEM Slave BW1896 37,6 0V_in A1 0V A2 0V S1+ S1S2+ S2+24V_in ASIASI+ 1 +24V_in +24V_in ASIASIASI+ ASI SI+ + r2 6 d 3,2 0V 0V_in +24V_12 A1 E1 0V A1 A2 0V 0V E2 nc A2 nc 0V S1+ E3 nc A3 S1 0nc S2+ E4 nc NC S20V nc V_34 +24 3,5 18 66 7 19,9 2,54 73 Pwr IN Outputs Safety Inputs Pwr IN AS-i Software Accessories bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ BW1751, BW1801 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 246 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Contact expander Contact expander Figure Name Description Article no. Contact Expansion Module, IP20, 22,5 mm 2 independent channels, 4 contact sets per channel BW2539 Contact Expansion Module, IP20, 22,5 mm 1 independent channel, 4 contact sets per channel Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves BW2548 AS-Interface Master/Gateways/ Overview Contact expander Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 247 Safe contact expander AS-Interface Master/Gateways/ Safe contact expander 1 or 2 independent channels 4 contact sets per channel Safety components AS-Interface Modules/Slaves BWU2539 Article no. BWU2548 BWU2539 / BWU2548 General data Type of device safe contacts, instantaneous Number of contact sets per channel 4 Input Signal level 0-signal: < 2,4V DC 1-signal: 18 ... 26,5V DC Permissible test pulse time max. 1,5 ms Rated current 60mA per channel Output Connection force-guided Short circuit protection of output circuits (external) 3A quick; 2A slow Electrical life (switching operations) AC1 (360 S/h) ca. 100 000 Operate delay / delay time < 20 ms / <20 ms Switching frequency 15Hz Rated impulse voltage 4 kV 1 Accessories bus couplers Master Simulators Contact load EDM (1.51, 1.52 and 2.51, 2.52) Switching current max. 20mA Contact load contact set (1.13, 1.14, 1,23, 1.24 and 2.13, 2.14, 2.23, 2.24) Switching voltage AC 10 … 230V Switching voltage DC 10 … 230V Insulation to input double insulation Switching current 5mA… 3A Contact load contact set (1.33, 1.34, 1.43, 1.44 and 2.33, 2.34, 2.43, 2.44) Switching voltageAC 10 … 230V Switching voltage DC 10 … 230V Insulation to input basic insulation Switching current 5mA… 3A Total current (per channel) 12A (see “Diagram: Total current through all the contact sets of a channel:”) Usage category (DIN EN60 347-4-1 / EN 60 947-5-1) AC1: 230V/3A (ca. 150 x 103 cycles) AC 15: 230V/3A (ca. 80 x 103 cycles) DC 1: 24V/3A (ca. 500 x 103 cycles) DC 13: 24V/3A/0,1 Hz (ca. 50 x 103 cycles) B10d (AC15) 1,96 x 106 cycles B10d (DC13) 780 x 103 cycles LED displays LED 1 (CH 1) safe input 1 LED 3 (EDM 1) EDM channel 1 Software Environment Overvoltage category III Degree of pollution 2 Ambient temperature -20°C ... 50°C (-4°F ... 122°F) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 248 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safe contact expander BWU2539 / BWU2548 Storage temperature -40°C ... 70°C (-40°F ... 158°F) Relative humidity not condensing Mechanical lifetime approx. 10 x 106swi Protection class (DIN 60 529) housing IP20 (only suitable for use in electrical operating rooms / control cabinets with IP54 minimum protection rating) Dimensions (L / W / H in mm) 99 / 22,5 / 114 Article no. Number of independent channels LED 2 (CH 2) LED 4 (EDM 2) Mass BWU2539 BWU2548 2 1 safe input 2 – EDM channel 2 – 270 g 200 g AS-Interface Modules/Slaves 1. Safe isolation, reinforced insulation and 6 kV between A1/A2, 51/52, 43/44, 33/34 and 23/24, 13/14. Outputs one below the other have basic insulation. Connection examples: Safe electr. output Relay output L+ Imax = 20mA AS-Interface Master/Gateways/ Article no. 24V + 3.14 1.13 1.23 1.33 1.43 Imax = 20mA 1.51 > 1.A1 1.13 1.A1 1.13 1.23 1.33 1.43 1.51 1.14 1.24 1.34 1.44 1.52 1.A2 0V 1.14 1.24 1.34 1.44 1.52 1.A2 Safety components > 24V + 1.Y1 Bus couplers Master Simulators 1.14 K1 EDM L- 0V Diagram: Total current through all the contact sets of a channel: BWU2539 12 A I [A] 12 10 9A 10 8 8 6 6 4 4 2 2 Tamb [°C] 0 Tamb [°C] 0 35 40 45 50 Software 35 40 45 50 12 A Accessories I [A] 12 BWU2548 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 249 Safe contact expander AS-Interface Master/Gateways/ BWU2539 BWU2548 output channel 1.1: terminals 1.13, 1.14 output channel 1.2: terminals 1.23, 1.24 output channel 1.3: terminals 1.33, 1.34 output channel 1.4: terminals 1.43, 1.44 output channel 2.1: terminals 2.13, 2.14 output channel 2.2: terminals 2.23, 2.24 output channel 2.3: terminals 2.33, 2.34 output channel 2.4: terminals 2.43, 2.44 — EDM (feedback circuit) channel 1: terminals 1.51, 1.52 EDM (feedback circuit) channel 2: terminals 2.51, 2.52 — Safety components AS-Interface Modules/Slaves channel 1 working contacts 1.A1, 1.A2 channel 2 working contacts 2.A1, 2.A2 — BWU2539 BWU2548 1.13 1.23 1.14 1.24 1.13 1.23 1.33 1.34 1.33 1.34 1.43 +1.51 1.44 1.43 +1.51 1.44 1.52- +1.A1 +1.A1 -1.A2 -1.A2 2.13 2.23 1.14 1.24 1.52- BWU2539 BWU2548 2.13 2.14 2.23 2.24 1.13 1.14 1.23 1.24 2.52 2.51 1.52 1.51 nc nc nc nc 1.13 1.14 1.23 1.24 nc nc 1.52 1.51 CH 1 EDM 2 CH 2 EDM 1 CH 1 EDM 1 2.14 2.24 2.33 2.34 2.43 +2.51 2.44 2.521.A1 1.A2 2.A1 2.A2 1.43 1.44 1.33 1.34 2.43 2.44 2.33 2.34 1.A1 1.A2 nc nc 1.43 1.44 1.33 1.34 nc nc nc nc +2.A1 Software Accessories bus couplers Master Simulators -2.A2 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 250 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Control and signal devices Overview control and signal devices Safety E-stop button module AS-i, unlighted BW2585 AS-i pushbutton module, 2 buttons each 2-colored lighted (red/green), M12 BW2528 E-stop button with plug-in-shoe connection BW2527 AS-Interface Modules/Slaves BW2529 Software Accessories Bus couplers Master Simulators Safety E-stop button module AS-i , lighted (red/green) Safety components Article no. AS-Interface Master/Gateways/ Control and signal devices Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 251 Control and signal devices AS-Interface Master/Gateways/ Simple assembly concept, geared to 40 mm profile rail BW2529 / BW2585 BW2527 BW2528 Control and signal devices Safety E-stop button module AS-i , lighted (red/green) BW2529 Safety E-stop button module AS-i, unlighted BW2585 E-stop button with plug-in-shoe connection BW2527 AS-i pushbutton module, 2 buttons each 2-colored lighted (red/green) BW2528 Software Accessories bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Article no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 252 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Control and signal devices Article no. BW2529 BW2527 BW2528 M12 plug-in-shoe connection 2,8 x 0,8 mm M12 AS-i Profile S-7.B.0 – S-7.A.7 voltage 18 ... 31,6V – 18 ... 31,6V < 50mA – < 80mA LED (green) see table: BW2529 Options – D0 / D2 LED (red) see table: BW2529 Options – D1 / D3 – according to IEC 60 068-2-3 and 2-30 – Max. current consumption Display Robustness Robustness Shock resistance according to EN 60 068-2-27 Vibration resistance according to EN 60 068-2-6 Environmental stability according to EN 60 068-2 according to IEC 60 068-2-11 according to EN 60 068-2 EN ISO 13 849-1:2008/ PLe Kat 4 EN ISO 13 849-2:2010 EN 62 061:2005 SIL 3 EN ISO 13 850:2008 EN ISO 60 947 -5-1:2004 EN 61 000-6-2 EN 61 000-6-4 – EN 61 000-6-2 EN 61 000-6-4 AS-Interface Modules/Slaves Connections AS-Interface Master/Gateways/ Connection AS-i standard Operating temperature Storage temperature Protection category DIN 60 529 EN 50 295 – EN 50 295 0°C ... +70°C -25°C ... +70°C 0°C ... +70°C -25°C … +85°C -40°C ... +80°C -25°C ... +85°C IP54 (in unlocked state) IP54 / IP20 IP54 Installation depth 27 mm Contacts gold contacts, for 100% reliables switching Contact assignment 2Ö Shock resistance min. NO contact, per button 1 NO contact 100 N Mushroom diameter 30 mm – Life cycle min. (switching cycle) 50.000 1.000.000 Dimensions (W / H / D in mm) 123 / 42 / 60 60 / 30 / 30 Bus couplers Master Simulators Aplied standards Safety components Environment 123 / 42 / 40 BW2529 Options: Parameter bit LED display P1 P0 green red 11 11 unlocked operated 0 1 operated unlocked yellow yellow flashing (1Hz) – no AS-i communication Accessories Operation by switch Operation via AS-i 1 LED Display P1 P0 green red yellow yellow flashing (1Hz) x 0 DO1 DO0 DO0 + DO1 no AS-i communication default Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 253 Software Parameter bit Control and signal devices AS-Interface Master/Gateways/ BW2528 D0 D1 D2 D3 DI0 Button above green red - - x - Button below - - green red - x 1 (AS-i _) 4 2 3 (AS-i _) BW2528 Drilling pattern for direct mounting via screws: BW2528 and BW2529 Image for rail mounting: (BW2529 Mounting only about retaining clip!) Alternatively to the metall clip-mounting it's possible to screw the base directly with M4 screws. M4 7.70 0 14.60 36.80 Ø4.60 40.00-0.20 AS-Interface Modules/Slaves 108.60±0.10 Safety components DI1 47.30 13.50 BW2529 Dimensions: BW2528 Dimensions: BW2527: Installation openings: Software Accessories bus couplers Master Simulators for 22,3 mm to IEC 60 947-5-1 suitable. All control elements are equipped with an twisting protection nose Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 254 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Speed monitors Name Description prewired complet set, parameterization of the speed via Speed Monitor head unit and Speed Monitor USB, monitoring up to 40 axis with expansion modules sinus/cosine for 2 axis possible AS-i Speed Monitor 2 independent axis, chip card AS-i Speed Monitor 2 independent axis, chip card Article no. BW2538 for sinus/cosine Encoder BW2427 For HTL-Encoder or sensors BW2595 Adapter and connecting cable for Speed Monitors Name Description Article no. Adapter for Speed Monitor, 9-pole Sub-D 9-pole, AMP Mini-I/O connector for e.g. Elau MC-4 BW2497 Adapter for Speed Monitor, 15-pole Sub-D 15-pole, AMP Mini-I/O connector for e.g. B+R AcoBW2499 pos Sin Cos Interface Connecting cable for Speed Monitor plug-plug, length 1,5 m BW2494 Connecting cable for Speed Monitor connector-ferrule, length 1,5 m BW2476 Connecting cable for Speed Monitor Connector-ferrule, length 5 m BW2477 Software Accessories Bus couplers Master Simulators Figure AS-Interface Modules/Slaves Figure Safety components Speed monitors AS-Interface Master/Gateways/ Overview Speed monitors Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 255 Speed Monitor head unit and Speed Monitor sinus/cosine for 2 axis AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Speed Monitor head unit and Speed Monitor sinus/cosine for 2 axis Spring-type terminals Prewired The article BW2538 consists of the following: • AS-i Speed Monitor (BW2427) Safety Basic Monitor (BW2441) • Safety components More informationen about these articles can be found at www.bihl-wiedemann.de or: Bihl+Wiedemann GmbH Floßwörthstr. 41 D-68199 Mannheim Phone: (+49) 621 / 339 96-0 Fax: (+49) 621 / 339 22 39 eMail: mail@bihl-wiedemann.de Software Accessories bus couplers Master Simulators Internet: http://www.bihl-wiedemann.de Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 256 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Speed Monitor AS-Interface Master/Gateways/ AS-i Speed Monitor for sinus/cosine Encoder and AS-i Speed Monitor for HTL-Encoder or sensors Supplied out of AS-i and external 24V Chip card 4-fold COMBICON clamp and 2 AMP Mini-IO plug connections AS-i Profile safe input slaves: S-0.B.E., ID1=F diagnostic slaves: S-7.A.5., ID1=7 (default) Voltage 18 - 31,6V Max. current consumption 150mA AUX Voltage 18 - 30V Input Number 2 x encoder Parameterisation range for the speed limit 2Hz - 200kHz Display LED 1 ASI (green) AS-i voltage present LED 2 FLT (red) offline LED 3 AUX (green) 24V DC AUX present LED 4 CONF (yellow) OFF = Normal mode LED 5 ST1 (yellow) state encoder 1 (ENC 1) LED 6 F1 (yellow) safety, low frequency or zero-speed axis 1 LED 7 F2 (yellow) safety, low frequency or zero-speed axis 2 LED 8 ST2 (yellow) state encoder 2 (ENC 2) Environment Applied standards EN 62 061:2005 SIL 3 EN 954-1 cat 4 EN ISO 13 849-1:2008/PLe Housing Phoenix-ME-MAX housing Storage temperature Safety components Connection Bus couplers Master Simulators BWU2427 / BWU2595 Connection 0°C ... +55 °C -25°C ... +85 °C Protection class DIN 60 529 housing IP20 (only suitable for use in electrical operating rooms / control cabinets with IP54 minimum protection rating) Tolerable loading referring to humidity according to EN 61 131-2 Dimensions (W / H / D in mm) 22,5 / 99,6 / 114 Software Operating temperature Accessories Article no. AS-Interface Modules/Slaves The Speed Monitor controls the speed of maximum two axis and gives a sure signal to the AS-i Bus, when the speed is below a preset threshold. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 257 AS-i Speed Monitor Article no. BWU2427 BWU2595 Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Input Input type sinus/cosine HTL Input level – High-level-HTL: 16V ... 28,8V internal 5V (100mA max.), external 5V external 24V 200mA 50mA Supply of the inputs AUX Max. current consumption BWU2427 / BWU2595 Used designations on front foil: ENC 1 ENC 2 S1, S2, S3 Encoder 1 Encoder 2 Function selector switch Chip card Connections, switches, chip card: CHIP CARD PRJ ADDR Projecting button Address socket Terminal assignment: AS-i- +24V ext AS-i+ + 0V ext Accessories BWU2427: Cable: BW2476, BW2477, BW2494 Adapter: BW2497 Accessories BWU2595: Cable: BW2476, BW2477, BW2494 Software Accessories bus couplers Master Simulators Encoder simulator: BW2506 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 258 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Connecting cable for Speed Monitor Connection cable safety Speed Monitor AS-Interface Master/Gateways/ Connection cable for the connection of rotary encoder Article no. BW2476: connection cable, 1,5 m, connector-ferrule Article no. BW2477: connection cable, 5,0 m, connector-ferrule Article no. BW2494: connection cable, 1,5 m, plug-plug BW2477 BW2494 AS-Interface Modules/Slaves Achievement BW2476 for the connection of rotary encoders, shielded connector-ferrule plug-plug Cable Wire Casing 0,2 mm², 3 pairs, copper alloy Ø 5,89 mm, color: chrome, material: PVC Resistance cable 78,7Ω/km Resistance shield 55,8Ω/km Shield aluminium polyester RoHS-complient Length yes 1,5 m 5,0 m Cross section: 1,5 m Connector Insertion force Terminating resistor Operating voltage Nominal current Insulation resistance 30N/8P max. 50mΩ max. 30 V AC 1A 500MΩ min. Housing engineering plastic (UL 94V-0), surface: complete NI coat Contacts Copper alloy 1 2 1 B / sin sw 2 B / sin gn 3 4 3 nc 4 nc 5 6 5 A / cos ws 6 A / cos sw 7 8 7 Ub 8 GND rt sw The pairs are always twisted BW2494 Software Accessories BW2476/BW2477 Contacts: Safety components Application Bus couplers Master Simulators Art. no. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 259 Adapter for Speed Monitor AS-Interface Modules/Slaves AS-Interface Master/Gateways/ Overview adapter for Speed Monitor The adapters are designed for attachment between frequency inverter and feedback cable. All pins are wired 1:1. Article no. Plug type The connection for speed monitoring is led laterally out. Pole Pole connector socket Output Speed Monitor Pin Sin Pin Sin Pin Cos Pin GND Suitable for e.g. Cos BW2497 Sub-D 9 9 AMP Mini-I/O connector 2 1 4 3 9 Elau MC-4 BW2499 Sub-D 15 15 AMP Mini-I/O connector 3 11 1 9 2 B+R Acopos Sin Cos Interface Accessories: Connecting cable 1,5 m, plug-plug (art. no. BW2494) Software Accessories bus couplers Master Simulators Safety components Further occupancy possibilities are available on request. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 260 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Bus Couplers/Master Simulators PROFIBUS Master Simulator Description Monitoring software for PROFIBUS DP slaves, PROFIBUS UART, DP V0 Article no. BW1131 PROFIBUS Master Simulator Monitoring software for PROFIBUS DP slaves, PROFIBW1257 BUS UART, DP V1 Serial PROFIBUS Master with RS 232 interface BW1258 DeviceNet Master Simulator with USB interface BW1420 CANopen Master Simulator with USB interface BW1453 Name Description Article no. Interface converter RS 232C/RS 485 for Bihl+Wiedemann AS-i Masters BW1094 Interface converter USB - RS 232 interface converter BW2274 Name Description Article no. PROFIBUS Option Board straight BW1261 PROFIBUS Option Board crooked BW1271 Interface converter Figure Other Fieldbus couplers CANrho/PROFIBUS Coupler BWU1184 CAN/PROFIBUS Coupler BWU1246 CAN/InterBus Coupler InterBus baud rate 500 KBaud/2 MBaud, 10 words BW1323 CAN/InterBus Coupler InterBus baud rate 500 KBaud/2 MBaud, 1-12 words BW2504 Software Accessories Figure AS-Interface Modules/Slaves Name Safety components Figure Bus couplers Master Simulators Master Simulators AS-Interface Master/Gateways Overview Bus Couplers/Master Simulators Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 261 PROFIBUS DP Master Simulator Monitoring Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways for PROFIBUS DP Slaves PROFIBUS UART Article no. BW1131 DP V0 Article no. BW1257 DP V0 and DP V1 supports Log function, supports PROFIsafe The PROFIBUS DP Master Simulator is an easy to use software for data exchange with PROFIBUS slaves of many suppliers via PROFIBUS DP. The PROFIBUS DP Master Simulator can exchange data with many PROFIBUS slaves even without GSD-file or type-file. The PROFIBUS slaves can be put into operation with the default I/O window. Input data can be read and output data can be written. Furthermore the PROFIBUS DP Master Simulator also processes GSD-files. User parameters can be edited and the configuration can be modified and stored. The PROFIBUS station address can be changed as well with the PROFIBUS DP Master Simulator, this is useful for PROFIBUS I/O modules in protection class IP67 without addressing switches. The PROFIBUS DP Master Simulator offers the possibility to scan a PROFIBUS network for connected slaves and display them in a graphical way. In this case the PROFIBUS UART has to be connected directly to a PROFIBUS slave. The I/O data and the PROFIBUS user diagnosis can be displayed binary, hexdecimal and now also as ASCII code. The PROFIBUS output data can be transmitted consistently to the PROFIBUS slave. In type mode it is possible to set an output as long as the mouse button is pressed. In addition, BW1257 supports a Log function as well as PROFIBUS DP V1. PROFIBUS slaves can be operated in the acyclic mode DP V1. This is helpful especially for the commissioning of complex field devices like drives, modular I/O systems etc. The PROFIBUS Master Simulator consists of the software and the PROFIBUS UART which is the ideal interface converter between the RS 232 interface of a PC and the PROFIBUS slave. The UART does not need any additional external power supply. Therefore it is also suitable for mobile use with a laptop or a notebook. The PROFIBUS UART is simply inserted between the PROFIBUS slave and RS 232 connector cable. Beside the software "PROFIBUS DP Mastersimulator" now DLL drivers for Windows 95/98, Windows NT as well as examples written in C are available for download on the homepage. This offers the possibility to use the PROFIBUS UART in an application in combination with an own software. However the PROFIBUS UART is a monitoring and commissioning tool for PROFIBUS slaves, it is not designed to control automation processes. Technical data of PROFIBUS UART Type PROFIBUS UART Dimensions (L, W, H) 63 mm, 34 mm, 17 mm Interfaces Standard PC RS 232-inteface with 9-pin D-sub-plug (female) RS 485-interface with 9-pin D-sub-plug (male) Power supply Powered from the RS 485 interface of the PROFIBUS slave (5 V) Operating current < 60 mA Cable length RS 232 and RS 485: max. 2 m Transfer rate 19200 Baud Operating temperature Storage temperature 0°C … +55°C -25°C … +70°C Requirements: IBM compatible PC 80386 or higher Operating system: Windows 98, Windows Me, Windows 2000, Windows XP and Windows NT Specification: • Software: PROFIBUS DP Master Simulator • PROFIBUS UART • D-sub-data cable Software 32 Bit DLL an examples (in C as source code) are available for download on the homepage and are not delivered with. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 262 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Serial PROFIBUS DP Master PROFIBUS rope AS-Interface Master/Gateways PROFIBUS Master with RS 232 Interface PROFIBUS Master Class 1 and 2 Monitoring software for PROFIBUS DP Slaves and PROFIsafe Slaves Article no. BW1258 The serial PROFIBUS DP Master is an easy to use software for data exchange with PROFIBUS -and PROFIsafe slaves of many suppliers via PROFIBUS DP. It can be processed in two modes: 1. Commissioning and test tool for PROFIBUS DP Slaves via PROFIBUS DP V0 In this operation mode I/O data can be exchanged cyclically with PROFIBUS slaves via PROFIBUS DP V0 Input data can be read and output data can be written. Furthermore the serial PROFIBUS DP Master also processes GSD-files. User parameters can be edited and the configuration can be modified and stored. The PROFIBUS station address can be changed as well with the serial PROFIBUS DP Master. This is useful for PROFIBUS I/O modules in protection class IP67 without addressing switches. The serial PROFIBUS DP Master offers the possibility to scan a PROFIBUS network for connected slaves and display them in a graphical way. In this case the serial PROFIBUS UART has to be connected directly to a PROFIBUS slave. The I/O data and the PROFIBUS user diagnosis can be displayed binary, hexdecimal and now also as ASCII code. The PROFIBUS output data can be transmitted consistently to the PROFIBUS slave. In single bit mode it is possible to set an output as long as the mouse button is pressed. Beside the monitoring and putting into operation software DLL drivers as well as examples written in C are available for dwonload on the homepage. This offers the possibility to use the PROFIBUS UART in an application in combination with an own software. 2. PROFIBUS Master class 2 with PROFIBUS DP V1 functionality In this mode the serial PROFIBUS Master works as a class 2 Master in combination with the class 1 Master in a PROFIBUS network Complex devices e. g. drives, modular I/O systems even PROFIBUS PA devices can be comissioned online via PROFIBUS DP V1. PROFIBUS PA devices need an additional segment coupler. Technical data of the serial PROFIBUS Master Type serial PROFIBUS Master Dimensions (L, W, H) 72,0 mm, 68,5 mm, 19,5 mm Interfaces standard PC RS 232-interface with 9-pin D-Sub-plug (female) PROFIBUS interface with 9 pin D-Sub-plug (male) Power supply 24 V DC Operating current < 60 mA LED green (power) power on LED yellow (com) serial interface/PROFIBUS in operation Length of connector cables RS 232 max. 2 m Transfer rate RS 232 19 200 Baud Transfer rate PROFIBUS 9,6 KBaud up to 1500 KBaud Ambient operating temperature Storage temperature 0°C … +55°C -25°C … +70°C Requirements: IBM compatible PC 80386 or higher Operating system: Windows 98 Windows NT4 Windows Me Windows 2000 Windows XP Windows 7 (32 bit or 64 bit) Specification: • Software: PROFIBUS DP Master simulator • serial PROFIBUS Master • D-sub-transmission cord • power supply 24 V DC Safety components serial cable (included in the package) Bus couplers Master Simulators 24V power supply (included in the package) Accessories Acyclic data exchange via PROFIBUS DP V1 AS-Interface Modules/Slaves Cyclic data exchange via PROFIBUS DP V0 Software 32 Bit DLL an examples (in C as sourcecode) are available for download on the homepage and are not delivered with. CommDTM on request: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 263 DeviceNet Master Simulator Monitoring Software for DeviceNet Slaves Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways DeviceNet Dongle with USB Interface Article no. BW1420 with USB Interface The DeviceNet Master Simulator is an easy to use software for data exchange with DeviceNet slaves of many suppliers. The DeviceNet Master Simulator can exchange data with the slaves even without EDS-file. Input data can be read, output data can be written and the DeviceNet diagnosis can be displayed. Furthermore it is possible to read and write any object independent of the state of communication. The DeviceNet Master Simulator offers the possibility to scan a DeviceNet network and find all connected slaves. The I/O data is displayed binary and hexadecimal. In single bit mode it is possible to set an output as long as the mouse button is pressed. The device identification is read out of the DeviceNet slave and displayed together with the I/O data. The DeviceNet Master Simulator consists of the software and a DeviceNet dongle. The DeviceNet dongle is the ideal interface converter between an USB port (the parallel interface of a PC) and DeviceNet. The converter needs no extra power supply. Therefore it is also suitable for mobile use with a laptop or a notebook. Article no. BW1420 Interfaces USB interface CAN interface with 9 pin D-sub-plug (male) Power supply powered by the USB port of the PC Length of connector cables max. 2 m Transfer rates Operating temperature Storage temperature 125, 250 or 500 KBaud 0°C … +55°C -25°C … +70°C Requirements: - IBM compatible PC 80486 or higher - Plug and Play Bios Operating system: Windows 98, Windows NT, Windows 2000, Windows Me, Windows XP Specification: Software: - DeviceNet Master Simulator - DeviceNet-Dongle/PCI board Software Accessories Note: • At the end of the DeviceNet line a bus termination (120 Ohm) has to be used. • 32- bit DLL drivers and program examples are available for download on the homepage and are not included in delivery. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 264 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de CANopen Master Simulator Monitoring Software for CANopen Slaves Analog I/O data are displayed decimal. The CANopen output data can be transmitted consistently to the CANopen slave. The CANopen Master Simulator consists of the software and a CAN dongle. The CAN dongle is the ideal interface converter between the USB interface of a PC and CANopen. The converter needs for power supply only the USB interface. Therefore it is also suitable for mobile use with a laptop or a notebook. Requirements: IBM compatible PC 80486 or higher Technical data of the CAN dongle Type CAN dongle Interfaces USB interface CAN interface with 9-pin D-sub-plug (male) Power supply powered by the USB interface of the PC Length of connector cables max. 2 m Transfer rates 5, 10, 20, 50, 100, 125, 250, 500 oder 1000 KBaud Storage temperature 0°C … +55°C -25°C … +70°C Specification: Software: • CANopen Master Simulator • CANopen dongle Connections D-sub plug: CAN_H 1 6 7 2 8 3 4 9 5 CAN_L CAN Software Accessories: D-Sub-data transmission cord for AS-i Gateways with CAN interface (art. no. BW1226, see page 305) Accessories Operating temperature Operating system: Windows 98, Windows NT, Windows 2000, Windows Me, Windows XP Safety components The CANopen Master Simulator offers the possibility to scan a DeviceNet network and find all connected slaves. The digital I/O data can be displayed binary, hexadecimal and also as ASCII code. Bus couplers Master Simulators Article no. BW1453 with USB Interface The CANopen Master Simulator is an easy to use software for data exchange with CANopen slaves of many suppliers. The CANopen Master Simulator can exchange data with the slaves even without EDS-file. Input data can be read, output data can be written. Furthermore it is possible to read and write any object independent of the state of communication. AS-Interface Modules/Slaves AS-Interface Master/Gateways CAN Dongle Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 265 Interface converter RS 232C/RS 485 for Bihl+Wiedemann AS-i Master Article no. BW1094 Function The interface converter is the ideal interface between the RS 232 interface of the PC and the RS 485 interface of the AS-i Gateways. The converter is very compact and does not need any additional external power supply. Therefore it is also suitable in mobile use with a laptop or a notebook. The converter is simply inserted between AS-i Gateway with RS 232 connector cable and PC. Only one device with RS 485 interface can be connected to the converter. The RS 232C/RS 485 converter can be used under different operating systems. Using the AS-i Control Tools for Windows an AS-i Master with RS 485 interface can be handled now just as an AS-i Master with RS 232 interface. The RS 232C/RS 485 converter works up to transfer rates of 57600 Baud. Technical data Type RS 232C/RS 485 converter Dimensions (L, W, H) 63 mm, 54 mm, 17 mm Interfaces standard PC RS 232 interface with 9-pin sub-D plug (female) RS 485 interface with 9-pin sub-D plug (male) Power supply gets its power from the RS 232 interface of the PC, therefore external power supply is not necessary. Pin 4 (DTR) has to be high. Length of connector cables RS 232: max. 2 m, RS 485: 2 m Transfer rate up to 57600 KBaud Operating temperature Storage temperature 0°C … +55°C -25°C … +70°C Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Interface Converter RS 232C/RS 485 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 266 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de USB - RS 232 Interface Converter USB - RS 232 Interface Converter AS-Interface Master/Gateways for Bihl+Wiedemann Artikel no. BW2274 provided 0,80 m USB extension cord to a free USB port of the computer. The connection to the particular device takes place via the 9-pin Sub-D connector at the RS 232 interface Tecnical data Interfaces 9-pin, sub-D (RS 232) USB 2.0 (USB 1.1) standard Device type serial adapter Data Link Protocol RS 232 Type of interface (Bus type) USB > 1 Mbps System requirements USB port Windows 98/ME/2000/XP/Vista Apple Mac OS 8.6 Extension (included in delivery) USB extension cord (USB - USB type A, 4-pole) Length: 0,80 m Software Accessories Bus couplers Master Simulators Maximum transfer rate Safety components The USB - RS 232 interface converter is the ideal connection between the RS 232 interface of a device and the USB interface of modern PCs and notebooks. It correspondents to USB 2.0 (USB 1.1) standard and can be connected directly or by using the AS-Interface Modules/Slaves Function Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 267 PROFIBUS Option Board AS-Interface Master/Gateways How to interface your device to a PROFIBUS network? The simplest way: PROFIBUS Option Board straight Rugged and quick mounting Safety components AS-Interface Modules/Slaves Coupling via serial interface (TTL-level) crooked Article no. BW1261: PROFIBUS Option Board (straight) Article no. BW1271: PROFIBUS Option Board (crooked) How to interface your device to a PROFIBUS network? With the PROFIBUS Option Board. The PROFIBUS Option Board is an embedded PROFIBUS slave interface for manufacturers of industrial automation products. It features an inexpensive PROFIBUS module with a serial interface to the host product. The board is designed for rugged and quick mounting. The D-Sub connector for PROFIBUS can be delivered crooked or straight according to requirements of installation. The serial connection to the host device is made flexibly via a 14 pin connector. With the help of the PROFIBUS Option Board any devices can be offered with PROFIBUS interface without high development expenses. The PROFIBUS Option Board is mounted in combination with the host hardware inside the housing of the host product. The PROFIBUS Option Board provides the PROFIBUS DP slave interface between a host product with a serial interface and the PROFIBUS network. For the use there is no need of any knowledge about PROFIBUS. The PROFIBUS Option board is served by the host product via the serial interface with a very simple serial telegram. Bus couplers Master Simulators Pining of 14-pin connector Article Nr. Connection PROFIBUS interface Accessories PROFIBUS baud rates DP funkcions Connection to the host Serial baud rates Transfer format Signal level of the serial interface CTS 3 TXD 4 RXD 9 +5V supply 10, 11 GND others NC. BW1271 PROFIBUS: optional D-Sub 9-pin 180° or 90° serial interface: pinhead according to DIN 19 245 part 1-3 9,6 KBaud to 12000 KBaud, automatic recognition Imaging of the serial data as I/O data of the PROFIBUS Complete diagnosis and configuration via DP-Master 14 pin connector, 2 row type, 2,54 mm pitch, optional 180° or 90° 19,2 KBaud/57,6 KBaud 8N1 0 V, +5 V (not ±12 V) Operating current max. 400 mA incl. PROFIBUS bus terminal Operating voltage +5 V, ±5% Voltage of insulation EMC directions Operating temperature Storage temperature Software BW1261 2 Dimensions (L /W /H) Connections ≥ 500 V EN 50 082,, EN 50 081 0°C … +55°C -25°C … +85°C 133,4 /41,9 / 8 PROFIBUS: optional D-Sub 9-pin 180° or 90° serial interface: pinhead Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 268 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de CAN/PROFIBUS Coupler Easy data exchange between CAN and PROFIBUS via the internal coupling Article no. BWU1184: CANrho/PROFIBUS Coupler Article no. BWU1246: CAN/PROFIBUS Coupler In big applications is often a need to exchange data between a control of a CAN network and another PLC, e. g. to report the process status. This problem was solved in the past with the help of normal I/O modules, with the inputs of the control of the CAN network connected to the outputs of the other PLC and vice versa. With the use of the CAN/PROFIBUS Coupler to solve this problem the installation costs as well as the components costs can be reduced. The CAN/PROFIBUS Coupler consists of a CAN slave with n bytes (8, 16 or 24 bytes) input data and n bytes output data and Baud rates DP functions CAN baud rates Display As long as one of both slaves does not exchange data the other slave reads on each input a 0 as default. BW1184 BWU1246 PROFIBUS: D-Sub 9-pin CAN: 4-pin COMBICON plug according to DIN 19 245 part 1-3 9,6 KBaud to 12000 KBaud, automatic recognition Imaging of the CAN Data as I/O data of the PROFIBUS Complete diagnosis and configuration via DP master 125 KBaud, 250 KBaud, 500 KBaud, 1 MBaud < 120 mA at 24 V Operating voltage 24 V DC EMC directions Operating temperature Storage temperature Housing 1 2 ≥ 500 V 0°C … +55°C -25°C … +85°C Housing for DIN-rail mounting Housing IP20 Dimensions (L /W /H) 100 /25 /120 3 4 CAN EN 50 082, EN 50 081 Protection category (DIN 40 050) 1 FE 2 GND_CAN 3 CAN_H 4 CAN_L Op Voltage 5 6 7 8 1 FE 2 GND_CAN 3 CAN_H 4 CAN_L 120 g Software Weight Terminal assignment: seven digit Operating current Voltage of insulation CAN/PROFIBUS connections Bus couplers Master Simulators PROFIBUS interface A seven digit display can be used for commissioning and diagnosis. Accessories Connections There is a galvanic isolation between CAN and PROFIBUS. PROFIBUS Article no. a PROFIBUS slave with n bytes input data and 8 bytes output data in one housing. The outputs of one slave are connected to respective inputs of the other slave and vice versa (output data byte 1 of the CAN slave with input data byte 1 of the PROFIBUS slave and vice versa, etc.). Safety components The CAN/PROFIBUS Coupler is the easiest solution to exchange data between CAN and PROFIBUS. AS-Interface Modules/Slaves AS-Interface Master/Gateways Connection of a CAN network and a PROFIBUS network via integrated interfaces Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 269 Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways CAN/InterBus Coupler Connection of a CAN network and a InterBus network via integrated interfaces Easy data exchange between CAN and InterBus via the internal coupling Article no. BW1323: InterBus baud rate 500 KBaud / 2 MBaud, 10 words Article no. BW2504: InterBus baud rate 500 KBaud / 2 MBaud, 1-12 words The CAN/InterBus Coupler is the easiest solution to exchange data between CAN and InterBus. In big applications is often a need to exchange data between the robot control and another PLC, e. g. to report the process status. This problem was solved in the past with the help of normal I/O modules, with the inputs of the robot control connected to the outputs of the other PLC and vice versa. With the use of the CAN/InterBus coupler to solve this problem the installation costs as well as the components costs can be reduced. Article no. Connections Bus couplers Master Simulators There is a galvanic isolation between CAN and InterBus. The device has got 6 LEDs for commissioning and diagnosis. As long as one of both slaves does not exchange data the other slave reads on each input a 0 as default. BW1323 BW2504 CAN: D-Sub 9-pin InterBus: Fiber optic interface InterBus interface on basis SUPI 3 OPC Baud rates 500 KBaud / 2 MBaud Functions imaging of the CAN Data as I/O data of the InterBus CAN baud rates Data width Display 20 kBaud, 125 kBaud, 250 kBaud, 500 kBaud 3 words 1-12 words 6 LEDs Operating current < 100 mA at 24 V Operating voltage 24 V DC Voltage of insulation EMC directions Operating temperature Storage temperature Housing ≥ 500 V EN 50 082, EN 50 081 0°C … +55°C -25°C … +85°C housing for DIN-rail mounting Protection category (DIN 40 050) housing IP00 Dimensions (L /W /H in mm) 110 /105 /60 Weight 200 g Software Accessories The CAN/InterBus coupler consists of a CAN slave with input and output data and an InterBus slave with input and output data in one housing (data width see table). The outputs of one slave are connected to respective inputs of the other slave and vice versa. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 270 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Power Supplies AS-i Power Supply 1,8A AS-i Installation Power supply from 115V AC up to 250V AC, 1,8A BW2255 AS-i Power Supply, 4A 90V AC bis 265V AC, wide range supply, 4A BW1649 AS-i Power Supply 115V AC/230V AC, with range switch, 8A BW1997 AS-i Wide Range Power Supply 8A 8A AS-i power supply with integrated filter for input voltage from BW2276 195V AC up to 500V AC 24V to 30V AS-i Power Supply in Stainless Steel, 2A 24V DC to 30V AS-i output voltage, 2A Power Supply 8A, usabale for Gateways with specifications "1 power supply, 1 BW1593 gateway for 2 AS-i circuits, inexpensive power supplies" Power Supply 4A, 3 with 3 phases usabale for Gateways with specifications "1 power supply, 1 gateway for 2 AS-i circuits, inexpensive power BW1927 supplies" Power Supply 8A, with 3 phases usabale for Gateways with specifications "1 power supply, 1 gateway for 2 AS-i circuits, inexpensive power supplies" BW1676 AS-i Power Supply Decoupling Unit: supply of 2 AS-i networks out of 1 power supply Applicable with double masters without integrated data decoupling BWU1943 AS-i Power Extender Extends the distance between AS-i power supply and AS-i network, 2,8A BWU1197 AS-i Power Extender Extends the distance between AS-i power supply and AS-i network, 4,0A BWU1477 AS-i Module for Power Decoupling In combination with an AS-i Repeater: decouples 1,2A from AS-i BWU2387 Segment B and supplies Segment A with 1,2A BW1760 AS-Interface Modules/Slaves Article no. Safety components Description Bus couplers Master Simulators Name Software Figure Accessories Power Supplies AS-Interface Master/Gateways Overview Power Supplies Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 271 AS-i Power Supplies AS-Interface Master/Gateways AS-i Power Supplies Nowadays, AS-i networks are the standard technology for applications with up to 62 participants and a length of up to 100 m (configuration A1). Their benefits are low costs, simple installation and a reliable operation. For the single network configuration, Bihl+Wiedemann offers different masters, gateways and links in IP20 und IP65 including some useful application functions, as well as a power supply (4 A) and a diversity of analogue slaves. Config. A1: The standard: single network, often with coupling to a higher level network, e.g. to PROFIBUS. Several double masters can even be supplied from only one power supply. If more than 62 slaves, cables longer than 100 m, more flexibility, or more flexibility in the network are needed, formally the answer to these cases was "duplicate all". The standard AS-i single network with up to 62 slaves and 100 m in length used to be the biggest unit (configuration A2). The rest was a matter of multiplying. Safety components AS-Interface Modules/Slaves Config. A4: The second step: Using a double master in the version "1 power supply, 1 gateway for 2 AS-i networks". Software Accessories Bus couplers Master Simulators Config. A2: network. Multiple networks simply duplicating the standard single Today there are several alternatives. A first step to more intelligent solutions is to install a double master, which is more cost effective than two single masters and saves one connection with a higher system (configuration A3). Thus the (cost) threshold to use multiple networks is lowered. Not only the number of slaves can require a second network, but also the higher rate of flexibility in designing a plant may make them appear desirable. Config. A3: Config. A5: Using 1 power supply for several double masters. The identical power supplies can be used together with external data decoupling units of an "AS-i Power Extender" to feed several separate networks. As the leads between the power supplies and the data decoupling do not count in the 100 m-limit, these networks may be placed separately from each other (configuration A6). If IP65-masters are used no service cabinets are required. The power supply may be placed in a central switch box (but mind the voltage drop!). This configuration is of special interest in large and spacious applications. Two networks are served by one double master. As the second step Bihl+Wiedemann offers now also a double master, which gets by only one power supply unit (configuration A4); the data decoupling is integrated inside the master (up to 4 A for each AS-i circuit), the power supply (30 V / 4 A or 8 A). Config. A6: External data decoupling (AS-i power extenders) can be used to feed several masters from 1 power supply (BW1592/BW1593/BW1676). Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 272 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Power Supply 1,8 A Primary switched-mode regulator 31,2 V/1,8 A LED operation indicator Article no. BW2255 AS-i Power Supply 1,8 A The power supply is continous idle running protected and thus dellivers a variable direct current of 0 - 1,8 A as output current. Temperature indication and curve is based on the ambient temperatures from -5°C up to 40°C specified by the AS-i norm. However, the power supply is operating until an ambient temperature Article no of approx. 60°C with nominal load. With higher temperatures the output voltage, that is the total power is adjusted and so the power supply is protected from destruction. When temperature falls below 60°C, the power supply will again work in normal operation mode. AS-Interface Modules/Slaves AS-i Installation Power supply from 115 VAC up to 250 VAC AS-Interface Master/Gateways AS-i Power Supply 1,8 A BW2255 Nominal input voltage 100 - 240 VAC, 47 - 63 Hz Input voltage 94 - 265 VAC Nominal input current 0,65 A at 230 VAC; 1,0 A bei 115 VAC Peak inrush current I²t < 1,5 A²s Power factor cos ϕ 0,4 capacitive at 230 VAC; 0,55 capacitive at 115 VAC Applicable wire size of input clamps 0,5 ... 2,5 mm² (AWG20 ... AWG13) Tightening torque of the input clamps 0,6 - 0,8 Nm Insulation stripping lentgh 10 mm Safety components Input Output 31,2V ± 3% 0 - 1,8 A Ripple < 50 mVpp (0 ... 10 kHz); < 10 mVpp (35 ... 500 kHz) Current limitation typ. 2,3 A Efficiency typ. 88% Applicable wire size of output clamps 0,5 ... 2,5 mm² (AWG20 ... AWG13) Tightening torque of the output clamps 0,6 - 0,8 Nm Insulation stripping lentgh 10 mm Bus couplers Master Simulators Output voltage Uout Output current Iout Regulation Line regulation Load regulation Dynamics < 0,2% at Uin = 230 VAC ± 15% < 0,5% at 0 A → 1,8 A < 2 ms at 10 ↔ 90% (Iout max), peaks < 2% Internal fuse T2,5 A / 250 V TR5 IEC 60 127-3/IV Current limitation Protected against continuous short circuit (see diagram) Overload protection yes Idle running protection yes Hold-up time > 65 ms bei Uin = 230 VAC; > 10 ms bei Uin = 115 VAC Safety Output VDE 0805/EN 60 950/IEC 950 Accessories Protection and monitoring Safety extra low voltage SELV Class II Protection category IP20 Leakage current < 0,25 mA (47 - 63 Hz line frequency) Software Protective system (EN 60 529) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 273 AS-i Power Supply 1,8 A EN 55 011, EN 50 082-1, EN 61 000-6-2 AS-Interface Master/Gateways EMV CE-certified RFI suppression EN 55 022, EN 55 011 class B Static discharge ESD ref. (IEC 61 000-4-2) 8 kV contact discharge, 15 kV free air discharge (EN 61 000-4-2) Electromagnetic fields ref. (IEC 61 000-4-3) 10 V/m (EN 61 000-4-3) Burst ref.( IEC 61 000-4-4) 4 kV input, 2kV output/capacitive coupling clamp (EN 61 000-4-4) Surge ref. (IEC 61 000-4-5) 4 kV unsymmetrical (EN 61 000-4-5) Conducted disturbances ref. (IEC 61 000-4-6) 10V, 150 kHz ... 80 MHz (EN 61 000-4-6) AS-i Certification AS-i Certification Pending Operational data Temperature range -10°C ... +40°C, by free convection (start from -25°C) Power derating 2,5% / K from +40°C (see diagram) Storage temperature -25°C ... +85°C AS-Interface Modules/Slaves Displays LED green The green LED indicates normal operation (0 A ... 1,8 A) Mounting Mounting position vertikal as shown in figure Input terminals upper side Output terminals lower side Plastic slider for fastening to mounting rails DIN EN 50 022-35 Assembly Safety components Mechanics Dimensions max. (W / H / D): 45 / 72 / 105 Weight approx. 0,2 kg Derating Current limitation curve Output voltage Output power 100% 100% Automatic restart hicc-up mode 25% 4 0 °C 7 0 °C Ambient temperature Connections 100% Output current Dimensions (size in mm) Software Accessories Bus couplers Master Simulators ca. 60% Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 274 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Power Supply 4 A/8 A AS-i Power Supply 4 A 90 V AC up to 265 V AC wide range power supply (BW1649) AS-Interface Master/Gateways AS-i Power Supply 8 A 115 V AC/230 V AC power supply with range switch (BW1997) SELV LED operation indicator AS-i data decoupling BW1997 Article no. BW1649 AS-i Power Supply 4 A, wide range power supply Article no. BW1997 AS-i Power Supply 8 A, power supply with range switch tor correction and leads to only a little reactive power. This guarantees a power factor cosϕ ≥ 0,6. The primary clocked power supply is supposed for fieldbus applications, which transport energy and data via a 2-wire line at the same time. Besides the energy supply the power supply takes over also the function of data decoupling to the power source and the balancing of the two AS-i output lines in relation to the machine ground (shield). Due to the accurate and transformic coupling the use of unscreened load lines is possible. The AS-i Supply powers a fully loaded AS-i system with a maximum output current of 4.0 A or 8.0 A. The sinusoidal current consumption of the power supply prevents harmonic waves. The current is approximately in phase with the voltage by means of the passive power fac- Article no. BW1649 BW1997 Connections: Input Power factor Input frequency N 47 … 63Hz Voltage range Ue 90 … 265V AC L 115/230V AC BW1649 BW1997 230 without idle current at 230V AC Input current Ie approx. 0,6A Input fuse approx. 1,2A LED Power LED Overload internal fuse electronic fuse against external short circuits Turn on surge current <30V AS-i _ Output Output voltage AS-i + 29,5 … 31,6V DC Remaining ripple Ground according to AS-i Specifaction Output current Current limititation 4A 8A approx. 4,5A approx. 8,5A Displays LED green (PWR) power on (at frontside) LED red (Overload) overload error (at frontside) Standard conformity Protection category (EN 60 529) Hints: • Clamp GND must be connected with machine ground. • Air circulation in the power supply may not be disturbed: therefore when mounting see that is at least 3 cm free space down and sufficiently free space above! IP20 Standards EN 60 950 UL 60 950 UL 60 950 intended, AS-i certificate intended Ambient operating temperature -10°C … +55°C Storage temperature -40°C … +85°C Dimensions (L / W / H in mm) 129 / 70 / 126 Bus couplers Master Simulators approx. 90% Accessories Efficiency 151 / 70 / 141 BW1997 129 70 151 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 275 Software 126 141 BW1649 70 PE approx. 0,6 (according to input voltage) AS-Interface Modules/Slaves BW1649 Safety components Power factor correction AS-i Wide Range Power Supply 8 A AS-Interface Master/Gateways AS-i Wide Range Power Supply 8 A 8 A AS-i power supply with integrated filter for input voltage from 195 Vac up to 500 Vac Primary switched-mode regulator 31,2 V/8 A LED overload indicator LED operation indicator AS-Interface Modules/Slaves Article no. BW2276 AS-i Wide Range Power Supply 8 A The power supply is continous idle running protected and thus dellivers a variable direct current of 0 - 8 A as output current. Temperature indication and curve is based on the ambient temperatures from -5°C up to 40°C specified by the AS-i norm. However, the power supply is operating until an ambient temperature Article no. of approx. 60°C with nominal load. With higher temperatures the output voltage, that is the total power is adjusted and so the power supply is protected from destruction. When temperature falls below 60°C, the power supply will again work in normal operation mode. BW2276 Bus couplers Master Simulators Safety components Input Nominal input voltage 230/400 VAC 47-63 Hz Input voltage 195 - 500 VAC Nominal input current 1 A bei 400 VAC Peak inrush current < 50 A Power factor cos ϕ 0,7 capacitive at 400 VAC PFC norm (harmonics) EN 61 000-3-2 class A Output Output voltge 31,2V ± 1% DC output current 0-8A Ripple < 60mVpp (10 ... 500 kHz) Current limitation typical 8,5 A Efficiency typical 88% Regulation Line regulation Load regulation Dynamics < 2 ms at 10 ↔ 90% (Iout max), peaks < 2% Internal fuse T3,15 A / 500 V 6,3 x 32 mm Current limitation protected against continuous short circuit (see diagramm) and idle running Overload prot. yes Idle running prot. yes Hold-up time > 15 ms at Uin = 230 VAC Output Accessories < 1% at 0 A → 8 A Protection and monitoring Safety Software < 0,2% at Uon = 400 VAC ± 15% VDE 0805/EN60950/IEC950 safety extra low voltage SELV Protective system (EN 60 529) class I Protection category IP20 Leakage current < 3,5 mA (47-63 Hz mains frequency) EMV CE-certified EN 55011, EN 50082-1, EN 61000-6-1, EN 61000-6-2 Harmonics EN 61000-3-2 class A RFI suppression EN 55022, EN 55011 class B Static discharge ESD 8kV contact discharge, 15kV free air discharge ref. IEC 61000-4-2 EN 61000-4-2 Electromagnetic fields 10 V/m ref. IEC 61000-4-3 EN 61000-4-3 Burst 4 kV input, 2kV output/capacitive coupling clamp ref. IEC 61000-4-4 EN 61000-4-4 Surge 4 kV unsymmetrical, 4 kV symmetrical ref. IEC 61000-4-5 EN 61000-4-5 Conducted disturbances 10V, 150 kHz ... 80 MHz Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 276 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Wide Range Power Supply 8 A ref. IEC 61000-4-6 EN 61000-4-6 Temperature range -10°C ... +40°C, by free convection Power derating 2,5% / K from +40°C to max.70°C (see diagram) Storage temperature -25°C ... max. +85°C AS-Interface Master/Gateways Operational data Displays LED green LED on: normal operation (0 A ... 8 A) LED red LED on: overload LED flashing: hicc-up mode Mounting Mounting position vertical as shown in figure Input terminals upper side Output terminals lower side AS-Interface Modules/Slaves plastic slider Assembly Mechanics Dimensions max. (L / W / H in mm) 70 / 141 / 151 Weight approx. 1,2 kg Derating Current limitation curve Safety components Output voltage Output power 100% 100% ca. 60% Automatic restart hicc-up mode 4 0 °C 7 0 °C Ambient temperature Connections 100% Output current Diagram PE L1 Bus couplers Master Simulators 25% LED Power LED Overload Accessories 141 L2 AS-i _ AS-i + Ground 151 Software 70 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 277 24 V to 30 V AS-i Power Supply in Stainless Steel 2 A AS-Interface Master/Gateways 24 V DC to 30 V AS-i Output Voltage PELV LED operation indicator AS-i data decoupling 62 Watt AS-Interface Modules/Slaves Insertable Combicon connectors Article No. BW1760 The AS-i Power Supply in Stainless Steel supplies the AS-i system voltage for the supply of masters, sensors, actuators and modules. Bus couplers Master Simulators Safety components Article no. The power supply provides an output current of 2 A. BW1760 Input Operating voltage Ue 24 V DC Input voltage range Ue 20 .. 32 V DC Fuse T 6,3 A built-in Short circuit protected yes Overload protected yes Output Output voltage (AS-i) 29,5 V .. 31,6 V DC according PELV Output current 2 A (3 A up to 30°C) Remaining ripple < 50 mV Efficiency 88% Hold-up-time > 10 ms Pre-fuse > 10 A Connections: AS-i + - 24 V + - Displays LED green power on (at frontside) LED red overload error Temperatur performance, derating 3 A: Housing Ambient operating temperature Accessories Storage temperature 0°C .. +55°C -25°C .. +85°C Connection insertable Combicon connectors up to 2,5 mm² Housing stainless steel Protection category (EN 60 529) IP20 Dimensions (L, W, H) 120 mm, 55 mm, 83 mm Standard conformity Standards EN 50295, EN 61000-6-2, EN 61000-6-4 Mounting position vertical Note: Air circulation in the power supply may not be disturbed: Software therefore when mounting see that is at least 3 cm free space down and sufficiently free space above! Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 278 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de LED operation indicator At present for BW1593 BWU1569, BWU1643, BWU1652, BW1197, BW1477, BWU1820, BWU1823, BWU1833 Article no. BW1593 8 A This supply for AS-i powers one respectively two fully loaded AS-i systems with a maximum output current of 8 A. This power supply is qualified only for the gateways in stainlees steel in the version "1 power supply for 2 AS-i circuits“. The power supply is continous idle running protected and can deliver therefore a variable direct current of 0 - 8 A as output current. 30 V 8 A Input Operating voltage 115/230 V AC, 47 - 63 Hz Voltage range 93 - 132 V AC/187 - 265 V AC, 47 - 63 Hz Input current 1,8 A at 230 V AC/4,2 A at 115 V AC Turn on impulse < 30 A Fuse T 6,3 A/250 V internal Power factor cos ϕ 0,5 capacitively at 230 V AC/0,58 capacitively at 115 V AC PFC standard (harmonic waves) EN 61 000-3-2 Output Output voltage 30 VDC ± 1% Output current 8A Ripple < 50 mVpp Current limitation (typ.) 12 A Parallel use yes Efficiency (typ.) 90 % Hold-up-time > 35 ms/230 V AC; > 30 ms/115 V AC Safety components BW1593 Bus couplers Master Simulators Article no. AS-Interface Modules/Slaves 8 A Power Supply for AS-i Master in Stainless Steel for 2 AS-i Circuits AS-Interface Master/Gateways 8A Power Supply for AS-i Master in Stainless Steel LED green power on (at frontside) LED red overload error (at frontside) Ambient operating temperature 0°C … +60°C Storage temperature -25°C … +85°C Protection (IEC) IP20 Electromagnetic compatibility radio-screened according EN 55022 class B Interference resistence EN 50 082-1/EN 50 082-2, continous short circuit and idle running protected Software Signal error Accessories Displays Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 279 BW1593 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways 8A Power Supply for AS-i Master in Stainless Steel Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 280 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de 4 A Power Supply with 3 Phases for AS-i Master in Stainless Steel LED operation indicator At present for BWU1569, BWU1643, BWU1652, BW1197, BW1477, BWU1820, BWU1823, BWU1833 Article no. BW1927 The power supply with 3 phases for AS-i powers one respectively two fully loaded AS-i systems with a maximum output current of 4 A. The power supply is continous idle running protected and can deliver therefore a variable direct current of 0 - 4 A as output current. Article no. These power supplies are qualified only for the gateways in stainless steel in the version "1 power supply for 2 AS-i circuits“ BW1927 AS-Interface Modules/Slaves AS-Interface Master/Gateways 4 A Power Supply with 3 phases for for AS-i Master in Stainless Steel for 2 AS-i circuits Temperatur performance: Operating voltage 3 x 400 - 500 VAC, 47 - 63 Hz Voltage range 3 x 340 - 576 VAC, 47 - 63 Hz Input current 3 x 0,5 A at 400 VAC Turn on impulse < 25 A (at cold start, 575 VAC) Prescribed external fusing circuit breaker with B-characteristic 3 x 10 A or slower action, or alternatively 3 x 10 A HBC fuse Internal fusing - Safety components Input Output voltage 30,5 VDC ± 3% Accuracy of regulation 2% Output current 0-4A Ripple < 25 mVpp Current limitation at 60°C typ. 4.2 - 7,4 A Derating (TU =60°C - 70°C) typ. 6 W/K Parallel operation yes; no equal load sharing Short-circuit protected yes Overload protected yes Efficiency (typical) 89% Connections: FE 30 V DC Bus couplers Master Simulators Output power on (at frontside) Housing stainless steel Ambient operating temperature -10°C ... +70°C Storage temperature -25°C ... +85°C Protection category EN 60529 IP20 Dimensions (L, W, H) 117 mm, 73 mm, 124 mm Standards EMC: EN 61000-6-3, EN 61000-6-4, EN 61000-6-2, EN 61000-6-1, VDE 0160/W2 Safety: EN 60950-1, EN 60204-1, EN 50178, IEC 60950, UL 60950, UL 508, CAN/CSA-C22.2 No. 60950 (CUR), CAN/CSA-C22.2 No. 14 (CUL) Power factor (PFC): EN 61000-3-2 Ue 1 - 3 FE FE Note: Air circulation in the power supply may not be disturbed: therefore when mounting see that is at least 50 mm free space below/ above and 15 mm free space left/right! Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 281 Software LED Accessories Display AS-Interface Modules/Slaves AS-Interface Master/Gateways 8 A Power Supply with 3 Phases for AS-i Master in Stainless Steel 8 A Power Supply with 3 phases for for AS-i Master in Stainless Steel for 2 AS-i circuits LED operation indicator At present for BWU1569, BWU1643, BWU1652, BW1197, BW1477, BWU1820, BWU1823, BWU1833 Article no. BW1676 The Power Supply with 3 phases for AS-i powers one respectively two fully loaded AS-i systems with a maximum output current of 8 A. The Power Supply is continous idle running protected and can deliver therefore a variable direct current of 0 - 8 A as output current. Input Operating voltage Voltage range Input current Turn on impulse Fuse Power factor cos ϕ PFC standard (harmonic waves) Output Output voltage Output current Ripple Current limitation (typ.) Parallel use Efficiency (typ.) Hold-up-time Displays LED green LED red Housing BW1676 3 x 380 - 500 V AC, 47 - 63 Hz 3 x 340 - 550 V AC, 47 - 63 Hz 3 x 0,7 A at 400 V AC < 50 A 0,55 capacitively at 230 V AC EN 61 000-3-2 class A 30 VDC ± 1% 0-8A < 50 mVpp 12,5 A yes 90% > 5 ms/400 V AC power on (at frontside) overload error (at frontside) Ambient operating temperature -10° C ...+70° C, by free convection Storage temperature -25° C...+85° C Elektromagnetic Compatibility Signal error per: radio-screened according EN 55 011 class B Interference resistence per: EN 50 082-1/EN 50 082-2, continous short circuit and idle running protected Attention: Max: output power 240 W at setting to 30 V DC max. 8 A Software Accessories Bus couplers Master Simulators Safety components Article no. These Power Supplies are qualified only for the gateways in stainlees steel in the version "1 power supply for 2 AS-i circuits“. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 282 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Power Supply Decoupling Unit: Supply of 2 AS-i Networks via 1 Power Supply AS-i Power Supply Decoupling Unit for 2 AS-i Networks AS-Interface Master/Gateways AS-i Power Extender for 2 AS-i networks Applicable with double masters without integrated data decoupling Supply of 2 AS-i networks out of 1 power supply The data decoupling unit built inside the AS-i Power Supply Decoupling Unit is limited to 4,0 A at 30 V for each network. The AS-i Power Supply Decoupling indicates the AS-i voltage at the inputs with two LEDs in two steps: The AS-i Power Supply Decoupling Unit can also be used in combination with a repeater. It has an IP20 housing. 1. AS-i voltage > 28 V Several AS-i Power Supply Decoupling Units can be supplied out of 1 power supply. 2. AS-i voltage > 26 V AS-i Power Supply Decoupling Unit is short circuit protected (self-recovering fuse, 6 A). The DC line from the power supply must not be grounded! Article no. BWU1943 Connections 30 V input voltage AS-i output voltage Function earth Safety components Article no. BWU1943: Supply 2 AS-i networks out of 1 power supply The AS-i Power Supply Decoupling Unit was developed for the use with double masters without integrated data decoupling in the master. It is used to decouple the power supply in order to power up 2 AS-i networks with only 1 AS-i Power Supply. AS-Interface Modules/Slaves Protection category IP20 AS-i voltage (circuit 1) ON LED green (PWR) AS-i voltage (circuit 2) ON LED green (U AS-i) AS-i voltage > 28 V LED green (U AS-i) AS-i voltage > 26 V Operating current < 4,0 A at 30 V (per output) Operating voltage 30 V DC (PELV) Voltage of insulation ≥ 500 V EMC directions EN 61000-6-2, EN 61000-6-4 Operating temperature 0°C … +55°C Storage temperature -25°C … +85°C Housing housing for DIN rail mounting Dimensions (L, W, H) 99 mm, 22,5 mm, 92 mm 1 2 PWR U> U> 28V 26V AS-i1 AS-i1 AS-i2 AS-i2 + + NC +30V 0V FE Protection category (DIN 40 050) IP20 Weight 120 g Accessories: • AS-i Power Supply 4 A (article no. BW1649, see also page 275) Accessories LED green (PWR) Bus couplers Master Simulators Display • 8 A Power Supply for AS-i Master in Stainless Steel for 2 AS-i circuits (article no. BW1593, see also page 279) • 8 A Power Supply with 3 Phases for AS-i Master in Stainless Steel for 2 AS-i circuits (article no. BW1676, see also page 282) • AS-i Advanced Repeater (article no. BW1855, see also page 293) Software • 24 V to 30 V AS-i Power Supply in Stainless Steel 2 A (article no. BW1760, see also page 278) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 283 AS-i Power Extender AS-Interface Master/Gateways Extends the distance between AS-i Power Supply and AS-i Network Can be used in combination with Repeater/Extender AS-i Power Extender and AS-i Gateway in IP65 Power Supply remains in IP20 Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Various AS-i networks can be powered by one power supply Accessory: Art. no. BW1181 Article no. BWU1197: AS-i Power Extender 2,8 A Article no. BW1713: AS-i Power Extender 2,8 A, Class I Div. 2 (Group A, B, C & D, T-Code 4) Article no. BWU1477: AS-i Power Extender 4,0 A Article no. BW1714: AS-i Power Extender 4,0 A, Class I Div. 2 (Group A, B, C & D, T-Code 4) The AS-i Power Extender is used to extend the distance between the power supply and the actual AS-i network. Either an AS-i Power Supply or a standard power supply with 30 V according to AS-i specification can be used to power the remote AS-i network. The AS-i Power Extender has to be connected in between of the Power Supply on one side and the AS-i Master and slaves on the other side. In dependence on cable resistor and current there is a voltage drop between the power supply and the AS-i Power Extender. The AS-i voltage at the AS-i Power Extender's output is displayed with the help of two LEDs. 1. AS-i voltage at the AS-i Power Extender > 28 V 2. AS-i voltage at the AS-i Power Extender > 26 V As with normal AS-i networks the user has to make sure that actuators have ot be powered with 24 V +10%/-15%. Article no. Accessories Connections: 30 V input voltage AS-i output voltage Function earth Short circuit protection (self-recovering fuse) Display: LED green LED green Operating current Operating voltage Voltage of insulation EMC directions Ambient operating temperature Storage temperature Housing Software Accessory: Art. no. BW1183 Dimensions (L, W, H) BWU1197 BW1713 As rule of thumb für die AS-i cable length in dependence of the AS-i voltage compared with conventional AS-i network (cable cross-section: 1,5 mm², for example with AS-i flat cable): 1. AS-i voltage > 28 V: approx. 80 m cable length 2. AS-i voltage > 26 V: approx. 60 m cable length Inside the AS-i Power Extender you can find a data decoupling for max. 2,8 A/4,0 A current with 30 V AS-i voltage. The AS-i Power Extender is short circuit protected (self-recovering fuse, idle, 3 A/6 A). The AS-i Power Extender was developed for the use in combination with repeater/extender. The AS-i Power Extender is located in an IP65 housing with a substructure module. In combination with gateways in IP65 you can easily build up small decentral islands. BWU1477 BW1714 standard AS-i substructure module for the connection of the AS-i cable and the external power supply cage clamp 3A 6A AS-i voltage > 28 V AS-i voltage > 26 V < 2,8 A at 30 V < 4,0 A at 30 V Accessories: AS-i substructure module for the connection to the AS-i flat cable and the flat cable for 24 V DC (article no. BW1181, see also page 314). AS-i substructure module for the connection to the AS-i round cable and the round cable for 24 V DC (article no. BW1183, see also page 314) 30 V DC (PELV) ≥ 500 V EN 50082, EN 50081 0°C … +70°C -25°C … +85°C housing for DIN rail mounting 45 mm, 80 mm, 70 mm Protection category (DIN 40 050) IP65 Weight 120 g Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 284 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Module for Power Decoupling AS-i Module for Power Decoupling In combination with an repeater it decouples 1,2 A from AS-i Segment B and supplies Segment A with 1,2 A. The impedance load of the module corresponds with that of 5 AS-i slaves. This reduces the maximum possible number of slaves for AS-i Segment B to 26 (Single) or 52 (AB). The AS-i Module for Power Decoupling is short circuit proofed. BWU2387 Connections: Connections COMBICON clamps 1 AS-i A-out AS-i voltage 26,5 ... 31,6 V via AS-i 2 AS-i A+out Max. AS-i current consumption 1,5 A 3 DC- DC- / DC+ 20 … 30 V DC 4 DC+ n.c. Loading capacity 1,2 A 5 AS-i impedance 5 single slave load … … OVERLOAD (red) overload cut-off active 12 n.c. U > 26 V (green) U AS-i Segment A > 26 V 13 AS-i B+in U > 17,5 V (yellow) U AS-i Segment A > 17,5 V 14 AS-i B-in Applied standards EN 61 000-6-2 EN 61 000-6-3 15 FE Operating temperature -25 … +55 °C 16 FE Storage temperature -25 … +70 °C Protection category EN 60 529 IP20 Allowable shock and vibration stress ≤ 15 g, T ≤ 11 ms 10 … 55 Hz, 0,5 mm amplitude Dimensions (L / W / H in mm) 114 / 22,5 / 99 Weight - AS- – AS- + DC – out out AS- Se U 1 e t A + DC O ER LOAD U 2 AS- Se AS- + AS- in DC + in e t FE FE Description AS-i+, AS-i- Connection to the AS-i bus DC+, DC- Voltage input, Voltage output FE Function earth Software Terminals Accessories Article no. Safety components Article no. BWU2387 AS-i Module for Power Decoupling With the help of the AS-i Modules for Power Decoupling it is possible to take out up to 1,2 A current (approx. 24 V) out of AS-i. The help energy can be used for supply of ventils or other consumers. With the help of the AS-i Module for Power Decoupling it may be waived of conducting additional 24 V help energy to bad accessible places. Bus couplers Master Simulators in combination with an AS-i Repeater: decouples 1,2 A from AS-i Segment B and supplies Segment A with 1,2 A AS-Interface Modules/Slaves AS-Interface Master/Gateways 24 V DC (UAUX) power supply out of AS-i (1,2 A max. by 24 V) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 285 AS-i Module for Power Decoupling Connection examples: Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways 1) 24 V DC (UAUX) power supply out of AS-i(1,2 A max. at 24 V) 1,2 A approx. 24 V (UAUX) 24 V DC appliance AS-i -/+ DC -/+ out BW2387 AS-i +/in FE 1,2 A AS-i Segment B Impedance load is equivalent to 5 slaves 2) in combination with an AS-i repeater: decouples 1,2 A from AS-i Segment B and supplies Segment A with 1,2 A Accessories Bus couplers Master Simulators AS-i Segment A 1,2 A 1,2 A AS-i -/+ AS-i -/ + AS-i -/+ DC -/+ out BW2192 BW2387 AS-i +/- AS-i +/- AS-i +/in FE 1,2 A 1,2 A Impedance load is equivalent to 5 slaves Software AS-i Segment B Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 286 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Circuit Extension AS-i Bus Termination Name Description Article no. AS-i Bus Termination Default value of the AS-i Tuner doubling of AS-i cable length BWU1644 Advanced Repeater with Bus Circuit extension by more than 200 m, passive bus Termination termination connectable Name Description Article no. AS-i Diagnostic Tuner with AS-i slave address trebling of AS-i cable length BWU1843 AS-i Tuner without AS-i slave address trebling of AS-i cable length BWU1648 Name Description Article no. Advanced Repeater with Bus Circuit extension by more than 200 m, passive bus Termination termination connectable Advanced Repeater circuit extension by more than 100 m BWU1855 Advanced Repeater, IP65 circuit extension by more than 100 m BWU1273 AS-i High Power Repeater higher transmission and reception levels to High Power Segment A, protection category IP20 BWU2384 Figure AS-i Repeater BWU2192 Software Accessories Figure Safety components AS-i Tuner AS-Interface Modules/Slaves BWU2192 Bus couplers Master Simulators Figure AS-Interface Master/Gateways Overview Circuit Extension Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 287 Circuit Extension Circuit Extension Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Circuit Extension by Repeater Today's standard for networks over 100 m is to supplement one or several repeaters and as many power supplies (configuration B1). The passive bus termination permits an extension of up to ca. 200 m. However, Bihl+Wiedemann recommends to carefully check the number of repeated telegrams in each installed network (use the error counter in B+W masters or a B+W analyser). If the compensation of the network's impedance is successful, this configuration is the most cost-effective one for an extension (config. D1). Config. B1: Conventional solution using repeaters and additional power supplies to realise networks with more than 100 m One alternative is the IP20 repeater that is in a service cabinet together with the power supply. The main advantage is the easy mounting of the repeater in the cabinet (configuration B2). The IP20 repeater has been designed with this intention. Config. B2: Simplifying the mounting by using the IP20 repeater inside the service cabinet. Config. D1: The passive bus termination permits networks up to ca. 200 m (check the repetition rate, please). In networks of up to ca. 300 m, it is more secure and feasible to use the Bihl+Wiedemann tuner. This is an active bus termination which adjusts itself automatically to the situation found in the particular network. Thus it reaches farther and works in more conceivable configurations (configuration D2). Additional benefit: The tuner shows continuously whether compensation has been reached well enough. Three LEDs (green, yellow, red) signal "normal communication", "functioning but with a remarkable amount of repetitions", or "too many repetitions or (sporadic) loss of at least one slave". As opposed to a fixed bus termination, the alignment of the tuner can easily be repeated at any time if the plant is changed. Software Accessories Bus couplers Master Simulators Optimizing the Energy Distribution with Repeaters Repeaters may also be used to isolate parts of a network from each other or to feed several segments of a network by separate power (configuration C1). Config. D2: The active bus termination by a tuner permits networks up to ca. 300 m. In addition it checks and signals communication quality. Config. C1: Separation of 1 network into 3 galvanically isolated segments, e.g. to feed a network that demands 12 A by 3 separate power supplies. For even bigger networks, tuners or bus terminations and repeaters can be combined. As up to two repeaters may be used in series, one can achieve lengths of up to 600 m (with passive bus termination) or 900 m (with tuners), respectively. This is shown in configuration D3 with two segments. Circuit Extension by Bus Termination Plug or by Tuner If a network of more than 100 m is needed, the answer is no longer "add a repeater and a power supply (for each 100 m)" (configuration B1). Bihl+Wiedemann now offers two more intelligent solutions: The (passive) bus termination and the (active) tuner, both with a protection degree of IP65. Config. D3: 600 m-network with tuner plus repeater. May be extended up to 900 m. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 288 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Circuit Extension at Work), optimising the impedance of the individual network may be advantegeous. New possibilities with the Advanced Repeater Bihl+Wiedemann GmbH expands into new dimensions with innovations: AS-i networks with 1 to 1,5 km line length can be created with the help of the new Advanced AS-i, the Bus Termination (or the AS-i Tuner). Two new Advanced AS-i-Repeater can be also operated in a row in combination with the Bus Termination (or the AS-i Tuner). The optional AS-i 3.0 Slave inside the Diagnostic Tuner supervises the AS-i voltage as a 16 bit value and monitors the quality of the AS-i communication permanently. In case of problems the Diagnsotic Tuner informs the AS-i Master. Safety components AS-Interface Modules/Slaves Please note: There is no decrease in date security when using the AS-i tuner. The high level measures of data security and error detection are NOT affected. Thus the tuner may also be used in Safety at Work networks. Apart from extension the tuner can even be used to correct an unstable network if the instability is caused by a faulty impedance. Thus networks can be run properly and with a high degree of availability even if their components misfit the specifications to some extent. This effect is due to the active adjustment and the continuous monitoring by the tuner. Especially if a network has to be extremely reliable (e.g. in plant automation or with AS-i Safety AS-Interface Master/Gateways Tuning of AS-i Networks Software Accessories Bus couplers Master Simulators Config. D4: 1000 m AS-i line with mit Advanced Repeaters and Bus Terminations in a row. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 289 AS-i Tuner, AS-i Bus Termination AS-i Tuner: AS-Interface Master/Gateways Triplication of the AS-i cable length Strengthen of the robustness of AS-i Supervise the quality of the installation Tool for the service AS-i Bus Termination: AS-i-Bus Termination (Default value of the AS-i Tuner) AS-Interface Modules/Slaves Doubling of the AS-i cable length (Default value of the AS-i Tuner) Article no.: BWU1843: AS-i Diagnostic Tuner (with AS-i Slave address) Article no.: BWU1648: AS-i Tuner (without AS-i Slave address) Article no.: BWU1644: AS-i Bus Termination (Default value of the AS-i Tuner) Safety components The primary task of the AS-i Tuner consists in the length adjustment in AS-i circuits without repeater. Article No. Connection LED green LED red The AS-i Diagnostic Tuner can be switched off over a switch completely or set on a default value. BWU1648/BWU1843 BWU1644 AS-i flat cable/AS-i round cable Operating value LEDs Bus couplers Master Simulators The result can be intergrated into an application program. It signals whether an optimization succeeded. Gradual changing of the quality of the AS-i circuit can be recognized and repaired so on time. The AS-i Diagnostic Tuner is suitable for the employment as diagnose unit, which announces the bus function of the control online. Unlike to the AS-i Tuner the AS-i Diagnostic Tuner is able to read in the traffic light announcements for each individual slave and to refer to the superordinate control system. Operating current AS-i (30 V DC) 60 mA 10 mA 5 2 LED (AS-i Power) on: U AS-i > 26 V LED (AS-i Power) flashing: 18,5 V < U AS-i < 26 V U AS-i > 26 V Error (AS-i Analyser) - LED yellow Warning (AS-i Analyser) U AS-i > 18,5 V LED green Communcation o.k. (AS-i Analyser) - Ambient operating temperature EMC Dimensions (L / B / H in mm) Bit Allocation In 0, In 1 binary bits, freely usable In 2, In 3 serial communication Out 0, Out 1 serial communication Out 2 binary bits, freely usable -25 … +75 °C Protection category according to EN 60 529 Electromagnetic sust. Slave Profile (BWU1843) I/O Code: 0x7 ID Code: 0xA ID1 Code: 0x0 ID2 Code: 0x5 VENDOR ID: 0x0002 PRODUCT ID: 0x0002 AB-Slave (up to 62 Slaves) 0 … +55 °C Storage temperature IP65 according to slave spezification EN 61 000-6-2, EN 61 000-6-3 90 / 80 / 43 46 / 19 The passive bus termination permits a circuit extension up to approximately 200 m Software Accessories AS-i Tuner Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 290 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Tuner, AS-i Bus Termination The Bihl+Wiedemann tuner permit a stable communication with net lengths to approximately 300 m without the employment of a Repeater and without a second power supply unit. Description of the Bit Allocation In0, In1 Bit LED Description 11 red serious disturbances 10 yellow more frequent replications, which should be clarified depending upon application 01 green almost repetition-free communication 00 --- Combi Slave Profile The parameter bits release (independently of the position of the rotary switch) a training procedure. Only the parameter 5, then the parameter 2 within 5 seconds causes the start of a training procedure. AS-Interface Modules/Slaves Parameter Analog Channel 0 Tension as 16 bit value of 0 ... 32 767 in mV Resolution 10 bit Analog Channel 1 Tension as 16 bit value of 0 ... 32 767 in mV AS-i 3.0 Specification Resolution 10 bit Since the Diagnostic Tuner uses the extended functions as slave, he must be used together with a master after the AS i 3.0 specification. The primary tuner functions is available however also with a AS-i Master according to the specification 2.0 or 2.1. Vendor Specific Object 1 This object contains a pair of bits, which shows the condition of the slaves in this address for all 62 possible slaves: Bit LED 11 red 10 yellow 01 green 00 no slave 27 26 25 24 23 22 21 20 1 3/3A 3/3A 2/2A 2/2A 1/1A 1/1A --- --- 2 7/7A 7/7A 6/6A 6/6A 5/5A 5/5A 4/4A 4/4A 29B 29B 28B 28B Byte ... 16 Safety components So that data transmission rates of approx. 50 Baud are attainable in the AS-i A/B operation. Because of the ID code "A" is the Diagnostic Tuner a slave with an extended address range and takes in the A/B operation one of 62 addresses, in the standard mode as A-slave one of 31. A change of 0 to 1 has the same effect as a depressing the key. However no training procedure is released. It can be released only by means of parameters. Bus couplers Master Simulators 2I/1O data for the basic function of the tuner are transmitted thereby as usual, and are usable with each master. The serial data – here the analog values of the tension and the traffic light values of the individual slaves – are transmitted by the piece with the remaining bits, built up in the master again and sent from here than simple complete telegram to the control. The user finds the up-to-date measured AS-i tension and the minimum AS-i tension as 16 bit analog value in the field of the input data (similar to the analog value transmission). Out2 ... 31B 31B 30B 30B Software Accessories: • AS-i Analyser (art. no. BW1415, see also page 298) • AS-i passive distributor H (art. no. BW1239, see also page 307) Accessories The AS-i Diagnostic Tuner operates after the new "combi slave profile" S-7.A.5, in which digital and serial data will be parallel transferred. none result available („Tuning-Phase“, or the push-button even pressed) AS-Interface Master/Gateways The LEDs indicate the result of the optimization: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 291 AS-i Repeater IP20 Circuit extension up to 200 m AS-Interface Master/Gateways On-Board diagnostics AS-i Fault and AS-i Power Passive bus termination connectable for segment A AS-i voltage metering segment A Galvanic isolation Safety components AS-Interface Modules/Slaves Requires no programming Passive on the AS-i network (no slave adress required) Article no. BWU2192 Advanced Repeater with bus termination in IP20 Beside the power supply, the AS-i Repeater with On-Board-Diagnostics displays separately AS-i communication errors. The red AS-i Fault LED flashes as long as there is no AS-i communication. The communication error LED will help the customer to find basic installation problems really fast. The new AS-i Repeaters in IP 20 are compatible with all existing AS-i Repeaters and can easily be mounted into the switchboard in combination with an AS-i power supply. The passive bus termination allows a circuit extension up to 200 m. Article no. BWU2192 Connections: Connections COMBICON clamps 1 AS-i A- AS-i voltage 26,5 ... 31,6 V via AS-i 2 AS-i A+ Max. AS-i current consumption 60 mA (network segment), 120 mA (total) 3 AS-i A- 4 AS-i A+ 5 n.c. Quantity of required AS-i power supplies 1 additionally (as any AS-i-Repeater) Bus couplers Master Simulators Voltage of insulation Display + U> U> 26V 18,5V … … TERM 12 n.c. FAULT AS-i Seg.B (red) AS-i communication error network B 13 AS-i B+ PWR AS-i Seg.A (green) AS-i power network A 14 AS-i B- PWR FAULT AS-i Seg.A (red) AS-i communication error network A 15 AS-i B+ AS-i Seg.B TERM (yellow) Bus termination network A enabled 16 AS-i B- U AS-i segment A > 26 V U > 18,5 V (yellow) U AS-i segment A > 18,5 V Applied standards EN 61 000-6-2, EN 61 000-6-3 FAULT 0 … +55 °C Storage temperature -25 … +75 °C Protection category EN 60529 IP20 Electromagnetic sustainability according to slave specification Dimensions (L / W / H in mm) 114 / 22,5 / 99 + TERM Seg.A OFF AS-i power network B U > 26 V (green) – AS-i Segm ent A PWR AS-i Seg.B (green) Operating temperature Accessories ≥ 500 V – FAULT PWR AS-i Seg.A AS-i Segm ent B + – + – Note: Software • The AS-i Repeater does not occupy any slave address. The total amount of the slaves (31 resp. 62) per AS-i network remains constant. No programming required. Accessories: • • • • • AS-i Power Supply (art. no. BW1649, see also page 275) AS-i Bus Termination (art. no. BW1644, see also page 290) AS-i Tuner (art. no. BW1648, see also page 290) AS-i Repeater in IP65 (art. no. BW1273, see also page 294) AS-i Analyser (art. no. BW1415, see also page 298) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 292 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Repeater IP20 Circuit Extension by more than 100 m AS-Interface Master/Gateways On-Board Diagnostics AS-i Fault Galvanic isolation No programming required Passive on the AS-i network (no slave address required) Article no. BWU1855 Advanced Repeater (Circuit extension by more than 100 m) Especially the AS-i Repeaters in IP20 can be easily mounted into the switchboard in combination with an AS-i power supply. Together with the AS-i Tuner and the AS-i Bus Termination, the AS-i Repeater from Bihl+Wiedemann is a perfect package for every AS-i network. The new AS-i Repeaters are compatible with all existing AS-i Repeaters. Artikel no. BWU1855 Connections COMBICON clamps Operating voltage via AS-i Operation current 60mA (per network segment), 120mA (total) Quantity of required AS-i power supplies 1 additionally (as any AS-i Repeater) Safety components The AS-i Repeater with On-Board Diagnostics has got a LED for power supply and AS-i communication errors. The red AS-i Fault LED flashes as long as there is no AS-i communication. The communication error LED will help the customer to find basic installation problems really fast. AS-Interface Modules/Slaves Simple mounting next to the AS-i power supply PWR1 AS-i power network 1 FAULT1 AS-i communication error network 1 PWR2 AS-i power network 2 FAULT2 AS-i communication error network 2 Ambient operating temperatur Storage temperature 0 … +55 °C -25 … +75 °C Bus couplers Master Simulators 4 LEDs Protection category according to EN 60 529 IP20 according to slave specification Voltage of insulation ≥ 500V EMC according to EN 61 000-6-3, EN 61 000-6-2 Dimensions (L / B / H in mm) 105 / 22,5 /114 Connections: BWU1855 AS-i-2 2 AS-i+2 1-4 AS-i-2 AS-i+2 AS-i-2 4 AS-i+2 5 n.c. 0V 9 - 12 ext. www.bihl-wiedemann.com PW R FA 1 ULT PW 1 R2 FA ULT 2 3 AS-i-2 AS-i+2 5-8 … … Accessoires: • AS-i power supply (art. no. BW1649, see also page 275) • AS-i bus termniation (art. no. BW1644, see also page 290) • AS-i Tuner (art. no. BW1648, see also page 290) • AS-i Repeater in IP65 (art. no. BW1273, see also page 294) • AS-i Analyser (art. no. BW1415, see also page 298) Note: The AS-i Repeater does not occupy any slave address. The total amount of the slaves (31 respectively 62) per AS-i network remains constant. No programming required. 20 n.c. 21 AS-i+1 22 AS-i-1 23 AS-i+1 24 AS-i-1 13 - 16 24V ext. 17 - 20 AS-i+1 AS-i-1 AuxAS-i+1 AS-i 1- 21 - 24 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 293 Software 1 Accessories Electromagnetic sustainability Repeater IP65 Advanced Repeater from Ident. no. 12243 AS-Interface Master/Gateways Extends networks an additional 100 m and allows networks of more than 1 km in combination with the AS-i Tuner or AS-i Bus Termination Several advanced AS-i Repeaters can be operated in parallel On-Board Diagnostics: displays power supply and AS-i communication errors separately Requires no programming Safety components AS-Interface Modules/Slaves Passive on the AS-i network (no slave address required) Article no. BWU1273: AS-i Advanced Repeater IP65 Beside the power supply, the AS-i Repeater with On-Board-Diagnostics displays separately AS-i communication errors. sion up to 1 km is possible. Furthermore it is permitted to use several parallel operating Advanced Repeaters. With the help of the advanced AS-i Repeaters (from Ident. no. 12243) two repeaters can be operated in combination with the AS-i Tuner or AS-i Bus Termination in a row. Thus, circuit exten- The AS-i Repeaters are compatible with all existing AS-i Repeaters. . Article no Connections BWU1273 AS-i flat cable / AS-i round cable Operating voltage via AS-i Operating current 60 mA (per network segment), 120 mA (total) Qunatity of needed power supplies 2 Bus couplers Master Simulators 4 LEDs U AS-i1 AS-i power network 1 FLT1 AS-i communication error network 1 FLT2 AS-i communication error network 2 U AS-i2 AS-i power network 2 Ambient operating temeprature -10 … +55 °C Storage temperature -25 … +75 °C Protection category according to EN 60 529 IP 65 Electromagnetic Sustainability according to slave specification Voltage of insulation ≥ 500 V EMC according to EN 61 000-6-3, EN 61 000-6-2 Software Accessories Note: The AS-i Repeater needs no slave address. The total amount of the slaves (31 respectively 62) per AS-i network remains the same. No programming required. LEDs 1 U AS-i1 2 FLT1 3 free 4 FLT2 5 U AS-i2 Accessories: AS-i substructure module to connect 1 AS-i round cable, 1 round cable or additional supply (Art. no. BW1183, see page 314) by using of AS-i round cables Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 294 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i High Power Repeater in IP20 AS-i High Power Repeater for sliding contacts AS-Interface Master/Gateways Higher transmission and reception levels to High Power Segment A To interference insensitive point-to-point connections On-Board Diagnostics AS-i Fault and AS-i Power Galvanic isolation interference resistance, for example, to parallel supply lines of converters is highly improved due to higher transmission and reception levels. Connections: Connections COMBICON clamps 1 High Power A- AS-i voltage 26,5 ... 31,6 V via AS-i 2 High Power A+ Max. AS-i current consumption 60 mA in Segment B, 180 mA in Segment A, 3 High Power A- 240 mA (total) 4 High Power A+ Quantity of required AS-i power supplies 1 aditionally (as any AS-i Repeater) 5 n.c. Voltage of insulation ≥ 500 V Display … … 12 n.c. PWR AS-i Seg.B (green) Power AS-i Segmnt B 13 AS-i B+ FAULT AS-i Seg.B (red) Communication error Segment B 14 AS-i B- PWR High Power Seg.A (green) Power High Power Segment A 15 AS-i B+ FAULT High Power Seg.A (red) Communication error High Power Segment A 16 AS-i B- TERM (yellow) Bus termination High Power Segment A enabled U > 26 V (green) U High Power Segment A > 26 V U > 18,5 V (yellow) U High Power Segment A > 18,5 V Applied standards EN 61 000-6-2 EN 61 000-6-3 + – + TERM Seg.A OFF U> U> 26V 18,5V TERM FAULT FAULT PWR PWR AS-i Seg.B High Power Seg.A AS-i Segm ent B + – + – 0 … +55 °C Storage temperature -25 … +75 °C Protection category acc. EN 60 529 IP20 Electromagnetic sustainability according to slave specification Dimensions (L / W / H in mm) 114 / 22,5 / 99 Hint: Air circulation in the power supply may not be disturbed: therefore when mounting see that is at least 50 mm free space down/above and 30 mm free space left/right! Accessories Ambient operating temperature – High Power Segm ent A Bus couplers Master Simulators BW2384 Article No. Safety components Article No. BW2384 AS-i High Power Repeater for sliding contacts in IP20 The AS-i High Power Repeater for sliding contacts works with 3 x higher transmission and reception levels. The AS-i communication for sliding contacts gets considerably less sensitive to disturbances. AS-i is basically very inured to disturbances. The AS-Interface Modules/Slaves Passive on the AS-i network (no slave address required) Accessories: • AS-i Power supply (art. no. BW1649, see also page 275) • AS-i Bus termination (art. no. BWU1644, see also page 290) • AS-i Tuner (art. no. BWU1648, see also page 290) • AS-i Repeater in IP65 (art. no. BWU1273, see also page 294) • AS-i Analyser (art. no. BW1415, see also page 298) • AS-i Module for Power Decoupling (art. no BW2387, see also page 285) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 295 Software Note: The AS-i High Power Repeater does not occupy any slave address. The total amount of the slaves (31 respectively 62) per AS-i network remains constant. No programming required. Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Diagnostics/Commissioning Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 296 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Diagnostics/Commissioning Figure Name Description Artikel Nr. AS-i Analyser InnovationStep 2 Complementation of local AS-i Master diagnostic BWU1415 AS-i Address Programming Device with plug-in recharger 230V BW1191 AS-i Address Programming Device with plug-in recharger 115V (Version North America) BW1646 AS-i addressing cable - infrared addressing adapter BW1935 Connecting cable (Module/programming device) BW1802 Accessories for AS-i Address Programming Device Accessories for AS-i Address Software Accessories Bus couplers Master Simulators Safety components Programming Device AS-Interface Modules/Slaves Diagnostics/Commissioning AS-Interface Master/Gateways Overview Diagnostics/Commissioning Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 297 AS-i Analyser Innovation Step 2 Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i Analyser Innovation Step 2 Complementation of local AS-i Master diagnostics Diagnose and analysis tool for AS-i For service or release of AS-i networks Printing test protocols of AS-i networks Article no. BWU1415 The AS-i Analyser is a perfect complement to the local AS-i Master diagnostic of Bihl+Wiedemann. Its functions: • Statistics mode: statistical analysis of all telegrams transferred in the network: it instantly gives the "traffic lights presentation" of each slave's ability to communicate and provides a protocol of the actual state of the network. • Data mode: topical digital and analogue I/O-values and the state of safety slaves. • Trace mode: registers the complete telegram traffic and examines it on a notebook. Article no. BWU1415 Type passive AS-i member Interface - AS-i - RS 232 for connection to a PC - Trigger input (24 V) - Trigger output (TTL) Voltage of insulation ≥ 500 V LED display LED green (Power) power on LED yellow (ser active) RS 232 interface in operation LED green/red (Test) test mode Telegram memory 256.000 AS-i telegrams Operating current approx. 70 mA out of AS-i Operating Voltage ≥ 20 V EMC directions according EN 50 081-2, EN 61 000-6-2 0°C … +55°C Storage temperature -25°C … +70°C AS-i specification 2.1 • You can use the analyser in four different situations: • when searching for errors, • to provide a protocol which contains the network and its quality, • to diagnose a network in detail, e. g. for preventive maintenance, • to analyse your application e. g. of a Safety at Work network The AS-i Analyzer is shipped in a fitted service case together with a D-Sub data cable, an RS 232-USB adapter and the appropriate screwdriver. Requirements: IBM compatible PC, 80486 or higher Operating system: Windows 98, Windows NT4, Windows Me, Windows 2000, Windows XP, Windows Vista, Windows 7 (32 bit or 64 bit) Scope of delivery: • Software: AS-i Analyser • Hardware: AS-i Analyser D-sub-transmission cord RS232-USB adapter Screwdriver Service case with foam insert Accessories (optional): AS-i Tuner (Article no. BWU1648, see page 290) AS-i Bus Termination (Article no. BWU1644, see page 290) More information can be found online at www.bihl-wiedemann.comInnovation Step 2 of the AS-Interface Analyser: New functions and new possibilities Software Accessories Ambient operating temperature Its benefits: Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 298 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Address Programming Device AS-i Address Programming Device BW1802 BW1191, BW1646 Article no. BW1191: AS-i address programming device with plug-in recharger 230 V Article no. BW1646: AS-i address programming device with plug-in recharger 115 V (North America) Article no. BW1935: AS-i addressing cable - infrared addressing adapter Article no. BW1802: Connecting cable (Module/programming device) The AS-i address programming device is a compact device for addressing AS-i slaves such as sensors, actuators and coupling modules. The AS-i address programming device uses a universal adapter to connect to other devices. The AS-i address programming device can be used for AS-i slaves according to the AS-i specification 2.0, 2.1 and 3.0. gramming device and an AS-i module. In this case the TTL-signals of the addressing-device are converted into optical signals and vice versa for the AS-i module. The AS-i addressing cable is connected via the M12 plug connector at the AS-i address programming device and via the infrared-head at the AS-i module. The AS-i addressing cable (BW1935) is the necessary accessory for the signal transmission between the AS-i address pro- The connecting cable (module/programming (BW1802) is used for the addressing of AS-i slaves. BW1191 BW1646 Application Commissioning and diagnosis Indication LCD, character size is 13 mm Buttons Interface/connection Cable length Supply Recharger BW1935 BW1802 Addressing of AS-i modules keypad, 5 keys - AS-i, short circuit and overload protected – Addressing of AS-i modules - – infrared head/M12 connector round connector 2-pin/ M12 connector 1m 1,6 m battery (built-in) - plug-in recharger (supplied) - 230 V AC - 115 V AC Charging time ca. 12 h - Operating time 8 h ≥ 250 read/write operations with a fully charged battery - Protection category (EN 60 529) IP20 Operating temperature 0 °C … +50 °C Storage temperature Weight -20 °C … +55 °C approx. 550 g - Bus couplers Master Simulators Article no. device) AS-Interface Modules/Slaves BW1935 • AS-i addressing cable for addressing of active AS-i modules with infrared addressing interface (BW1935) • Connecting cable module/programming device (BW1802) Safety components Accessories for AS-i Address Programming Device: AS-Interface Master/Gateways Addressing/programming max. 62 slaves Display of all the slaves in the bus Reading and writing slave data Addressing of AS-i modules with an optical data interface Accessories • • • • Addressing references (Infrared addressing adapter BW1935): • The power supply must be on during addressing. • Plug the M12 connector of the IR interface adapter to the relevant connection of the AS-i address programming device. • Plug the the infrared head of the IR interface adapter onto the AS-i module. Ensure that it is fixed properly to the coding element. • Perform addressing as outlined in the description for the AS-i address programming device. • Only the supplied battery recharger may be used for the reloading of the batteries of the AS-i address programming device. Please pay attention to the land version! Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 299 Software Caution: Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Cabling/Chip Cards Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 300 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Cabling/Chip Cards Name Description Article no. D-sub-data transmission cord for AS-i Master in IP65 prefabricated cableRS 485, length 1,5 m BW1097 D-sub-data transmission cord 9-pin D-sub-data transmission cord 9-pin, length 1,8 m BW1058 D-sub-data transmission cord for AS-i Gateways with CAN interface BW1226 Cross-Link-cable for AS-i/Ethernet Gateway BW1304 AS-i addressing cable with COMBICON connector Accessories for AS-i Address BW1575 BW2324 AS-i addressing cable - infrared addressing adapter BW1935 AS-i profile cable, yellow AS-i profile cable for data and power transmission BW1979 AS-i profile cable, black AS-i profile cable for additional auxiliary energie BW1980 Programming Device AS-i Cable-Stripper AS-i Micro-Wire-Stripper AS-i Cable-Stripper for AS-i cables with rubberized insulation AS-i Micro-Wire-Stripper for AS-i cables with an external insulation made out of TPE or PUR BW1920 BW1921 Protection cap for not used M12 sockets BW2368 AS-i probe BW1745 Interface cable interface cable for connection of the Safety Monitor to the PC BW1771 Interface cable interface cable for connection of two Safety Monitors BW1772 BW2530 Software USB connector cable for Safety Basic Monitor Safety components for AS-i Masters and AS-i Monitors in stainless steel Bus couplers Master Simulators Serial cable Accessories Figure AS-Interface Modules/Slaves Data cables AS-Interface Master/Gateways Overview Cabling/Chip Cards Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 301 Cabling/Chip Cards AS-i Passive Distributors AS-Interface Modules/Slaves AS-Interface Master/Gateways Figure Name Description Article no. Passive Distributor AS-i on M12 BW1239 Passive Distributor AS-i/24 V on M12 BW1976 Passive Distributor AS-i on M12, 2 m line BW1977 Passive Distributor AS-i/24 V on M12, 2 m line BW1974 Passive Distributor AS-i flat cable branch BW1975 Chip Cards Name Description Article no. Chip card, memory capacity 32 kByte BW2079 Chip card, memory capacity 128 kByte BW2222 Software Accessories Bus couplers Master Simulators Safety components Figure Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 302 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Profile Cable AS-i Profile Cable • with a yellow jacket for data and power transmission (BW1979) AS-Interface Master/Gateways Versions: BW1979 • with a black jacket for additional auxiliary energy (BW1980) BW1980 High-flex life expectation Oil-resistance Fire protection Article no. BW1979: AS-i Profile Cable yellow, 100 m Article no. BW1980: AS-i Profile Cable black, 100 m AS-i cables are specially designed for use in these low levels of plant automation and allow data and power transmission at the same time. The cable can be installed in equipment such as push buttons and sensors. Due to its profiled design it is resistant to polarity reversal and can be easily connected to the slave interfaces at any place. The cable is available in two versions: with a yellow jacket (BW1979) for data and power transfer, and a black jacket (BW1980) variant for additional auxiliary energy. BW1979 Signal transmission BW1980 TPE made cable for the use in plant automation AS-i UAUX Conductor stranded tinned copper wire 84 x 0.15, Ø 1.5 mm Insulation insulation of TPE, Ø 2,5 mm Insulation color Jacket Thickness of insulation BN, BU thermoplastic elastomer compound (TPE) yellow thermoplastic elastomer compound (TPE) black ca. 0,5 mm Conductor resistance 13,7 Ohm/km Insulation resistance 1 MOhm/km Operating voltage (peak) Standards Operating temperature Protection category Delivery length Bus couplers Master Simulators Application 300 V flame retardant acc. to IEC 60 332-1-2 and UL 758, page 95 oil and cut oil resistant acc. to UL 758, sec. 15 cold bending resistant acc. to IEC 60 811-1-4 UL-Style 2103, CSA-File LL55 255-42 -40 ... +105°C IP67 100 m (ring) Software Cross section Accessories Art. no. The cable jacket is made of TPE. An important value for the industrial application field is the high-flex life expectation for all AS-i profile cables: ten million cycles of repeated bending are possible without any signs of degradation. Mechanically, this makes them absolutely comparable with rubberjacketed cable variants – but it’s the magic of TPE that guarantees important properties such as oil-resistance and the right level of fire protection along with high-flex performance. Safety components AS-Interface Modules/Slaves UL and CSA certificated Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 303 AS-i Stripping Tools AS-Interface Master/Gateways AS-i Cable-Stripper: for AS-i cables with rubberized insulation AS-i Micro-Wire-Stripper: for AS-i cables with an external insulation made out of TPE or PUR AS-i Cable-Stripper (BW1920) AS-i Micro-Wire-Stripper (BW1921) The AS-i Cable-Stripper is the latest development for removing rubber made outer sheathing of AS-i cable. The blades have got the same shape as the AS-i cable and allow an accurate stripping without any problems. For removing the insulation put in the cable, close and press the tool. The special blades do not cause any damage to the inner conductors. Those can be stripped with the additional blades at the side of the tool. Article no. BW1920 The AS-i Micro-Wire-Stripper is the latest development for removing the outer sheath of AS-i cable, which is made of TPE or PUR. The tool strips AS-i cables without any problems, because the blades follow the special shape of the cable. The pliers‘ body is made out of fibreglass-reinforced polyamide in an ergonomic and automatic design. Adjustment onto the cable is not necessary since the special hardened blades adjust themselves. BW1921 Main using for AS-i cable with rubberized insulation for AS-i cable with an external insulation made of TPE or PUR Length 125 mm 160 mm Weigth 50 g 120 g Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves Article no. BW1920: AS-i Cable-Stripper Article no. BW1921: AS-i Micro-Wire-Stripper Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 304 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Accessories - AS-i Master in IP65 (Specification 2.0) Clamps PIN Function Colour Article no. BW1097 1 PE Connection RS 485 prefabricated cable 2 SHIELD Storage temperature -40°C … +85°C 3 3 BUS P green Operating temperature -25°C … +60°C 4 8 BUS N yellow 5 5 GRND blue Protection category (IEC) EN 60 529 connector IP65, plug IP20 PE Dimensions (L, W, H) ca. 50 mm, 20 mm, 30 mm 7 SHIELD Length 1,5 m 8 BUS P 6 9 10 BUS N 6 +5 V red AS-Interface Modules/Slaves AS-Interface Master/Gateways D-sub-data transmission cord for AS-i Master in IP65, 1,5 m D-Sub plug D-Sub socket Length 1,8m PIN 1 connected with PIN 1 D-sub-data transmission cord for AS-i Gateways with CAN interface AS-i/CAN Gateway Clamps PIN 1 2 7 3 4 5 Function Colour n.c. 2 CAN_H Article no. BW1226 Connection white D-subsocket, 5-pin COMBICON plug SHIELD Operating temperature -40°C … +85°C CAN_L Storage temperature -25°C … +60°C Protection category (IEC) EN 60 529 IP20 n.c. brown Dimensions (L, W, H) ca. 50 mm, 20 mm, 30 mm Length 1,5 m AS-i addressing cable (with COMBICON connector) for direct addressing with AS-i master Article no. BW2324 round connector 2-pin COMBICON-connector Length 1,5 m Connector (Master) + AS-i - Software Connection Bus couplers Master Simulators Connection Accessories Article no. BW1058 Safety components D-sub-data transmission cord 9-pin, 1,8 m Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 305 Accessories AS-i addressing cable - infrared addressing adapter AS-Interface Modules/Slaves AS-Interface Master/Gateways Article no. BW1935 Connection infrared head/M12 connector Length 1m Connecting cable (Module/programming device) Article no. BW1802 Connection round connector 2-pin/ M12 connector Length 1,6 m Protection cap for not used M12 sockets Article no. BW2368 Colour blue Packing unit 50 pieces Reduction sleeve PG16/M18x1 Safety components Article no. BW1241 Material Stainless steel Reduction sleeve M25/M18x1 Article no. BW1282 Material Brass Cross-Link-cable for AS-i/Ethernet Gateway Bus couplers Master Simulators Article no. BW1304 AS-i Probe Article no. BW1745 Chip card for Bihl+Wiedemann AS-i products Accessories Article no. Memory capacity Labeling on the chip card BW2079 BW2222 32 kByte (256 bit) 128 kByte (1024 bit) C 256 C 1024 Weight approx. 1 g Dimensions (L / W / H in mm) 25 / 15 / 1 Accessories: BW2079 for all Standard and all Safety products with chip card by Bihl + Wiedemann. Software BW2222 for Safety Monitors and Gateways in Stainless Steel Safety Version 4.X (for maximum 4 Safety configurations on a chip card). Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 306 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Passive Distributor immunity to vibration fixing component with captive screw gold plated contacts housing made of fibre optics-reinforces plastic reverse polarity protected and yellow marking for AS-i flat cable BW1239 BW1976 BW1977 BW1974 Oil and abrasion resistant PUR line (BW1974, BW1977) appropriate for conveyor chains BW1975 Article no. BW1239: Passive Distributor AS-i on M12 Article no. BW1976: Passive Distributor AS-i/24 V on M12 Article no. BW1977: Passive Distributor AS-i on M12, 2 m line Article no. BW1974: Passive Distributor AS-i/24 V on M12, 2 m line Article no. BW1975: Passive Distributor AS-i flat cable branch AS-i Passive Distributors are characterised by a compact design. They offer a cost-effective, space-saving, fast and variable pos- Technical data Plug-and-socket connection Flat cable terminals BW1239 sibility to install many initiators or actuators on narrowest room in the type of protection IP67. BW1976 BW1977 socket M12 x 1 (V1) 1 x AS-i BW1974 plug M12 x 1 (V1), angled 1 x AS-i/1 x UAUX 1 AS-i 1 x AS-i/1 x UAUX BW1975 – 2 x AS-i insulation penetration technology ≤ 35 V PELV ( AS-i, UAUX ) Rated operational voltage Rated operational current ≤2A ≤4A ≤8A Ambient operating temperature -25 ... 75 °C Storage temperature -25 ... 85 °C Protection degree IP67 Connector – PUR, black – Cable – PUR, halogen-free – Sheath diameter – Ø 4,8 mm – Colour – grey – Cores – Length Dimensions (L / W / H in mm) Tightening torque, fixing screws 2 x 0,34 mm2 – 50 / 20 / 30 4 x 0,34 mm2 2m 40 / 36 / 40 Bus couplers Master Simulators • • • • • AS-Interface Modules/Slaves BW1974, BW1976, BW1977, BW1975: Safety components compact design simple and fast mounting – – 40 / 36 / 19 0,8 Nm Software Diagram Accessories • • AS-Interface Master/Gateways AS-i Passive Distributor Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 307 AS-i Safety Accessories Software AS-i Safety Monitor Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Article no. BW2145 Programming software ASIMON 3 G2 with serial cable for AS-i Masters/Monitors in stainless steel Article no. BW1770 Programming software ASIMON with cable BW1771 and BW1772 only for use with the Safety Monitors BW1764 and BW1765 Note: when ASIMON 3 G2 are supplied with the following two options include: 1. as "Construction Version“ with full functionality 2. as a "Service Version“ with limited functionality (restriction: no edit function for ASIMON configurations) Serial cable for AS-i Masters and AS-i Monitors in stainless steel Article no. BW1575 Only deliverable in combination with the programming software ASIMON 3 G2 or AS-i Control Tools, article no. BW2071, BW2145, BW1602 Connection D-sub data cable 9-pin, Mini-DIN plug 6-pin Length 1,8 m USB connector cable for Safety Basic Monitor BWU2441 Article no. BW2530 Connection USB type A – Micro USB Length 2m Colour black Interface cable for connection of the Safety Monitor to the PC Article no. BW1771 Only deliverable in combination with the programming software ASIMON, article no. BW1770 Connection RS 232 interface Length 2m Interface cable for connection of two Safety Monitors Only deliverable in combination with the programming software ASIMON, article no. BW1770 Connection 2 x RJ45 Length 0,1 m Software Accessories Article no. BW1772 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 308 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Safety Accessories Chip card for Bihl+Wiedemann AS-i products BW2079 Memory capacity 32 kByte Weight BW2222 128 kByte ca. 1 g Dimensions (L / W / H in mm) Accessories for the following devices 25 / 15 / 1 BWU2044 BWU2186 BWU2027 BWU2187 Accessories: BW2079 for all Standard and all Safety products with chip card by Bihl + Wiedemann. AS-Interface Master/Gateways Article no. Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves BW2222 for Safety Monitors and Gateways in Stainless Steel Safety Version 4.X (for maximum 4 Safety configurations on a chip card). Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 309 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Substructure Modules Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 310 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Substructure Modules Figure Name Description AS-i Substructure Module in IP67 to connect 2 AS-i profile cables, for 4-channel module in 45 mm-housing Article no. BW2349 to connect 2 AS-i profile cables, AS-i Substructure Module in IP67 for 4-channel module in 45 mm-housing, centerline spacing BW2350 CNOMO AS-Interface Modules/Slaves Substructure Modules for IP67 modules AS-Interface Master/Gateways Overview Substructure Modules to connect 2 AS-i profile cables, Substructure Modules for IP65 Figure Name Description Article no. AS-i Substructure Module to connect 2 AS-i profile cables BW1180 AS-i Substructure Module to connect 2 AS-i profile cables with addressing socket BW1438 AS-i Substructure Module to connect 1 AS-i profile cable, 1 profile cable for additional supply with adBW1439 dressing jack BW1181 AS-i Substructure Module to connect 2 AS-i round cables BW1182 AS-i Substructure Module to connect 1 AS-i round cable, round cable for additional supply BW1183 AS-i Substructure Module lid for standard AS-i substructure modules BW1946 AS-i Substructure Module AS-i ribbon cable seal for PG11 fittings (packaging unit: 50 pieces) BW1945 Software Accessories AS-i Substructure Module to connect 1 AS-i profile cable, 1 profile cable for additional supply Safety components for 8-channel module in 60 mm-housing, centerline spacing BW2351 CNOMO Bus couplers Master Simulators AS-i Substructure Module in IP67 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 311 AS-i Substructure Module in IP67 AS-Interface Master/Gateways AS-i Substructure Module in IP67 BW2349: suitable for mounting on symmetrical DIN profile rail 35 mm or for wall-mounting BW2350 and BW2351: fixing centres CNOMO compliant; also suitable for wall mounting Protection category IP67 AS-Interface Modules/Slaves BW2349 Safety components BW2351 Article no. BW2349 AS-i Substructure Module for 4-channel module in 45 mm-housing Article no. BW2350 AS-i Substructure Module (CNOMO) for 4-channel module in 45 mm-housing Article no. BW2351 AS-i Substructure Module (CNOMO) for 8-channel module in 60 mm-housing AS-i substructure modules are a necessary accessory for AS-i modules of the product family M12 modules in IP67. Article no. BW2349 BW2350 BW2351 Cable max. 2 yellow AS-i flat cables (AS-i) and 2 black AS-i flat cables (AUX) simultaneously connectable to the formation of junctions mounting is possible in two directions Mounting 2-point Mounting on symmetrical DIN rail 35 mm yes Connection Dimensions (L / W/ H in mm) 4-point (centerline spacing CNOMO) 4-point (centerline spacing CNOMO) no no cut clamp terminals (IDC method) Protection category Weight IP67 81 / 45 / 15 117 / 45 / 10 152 / 60 / 11 45 g 40 g 66 g Substructure modules and appropriate modules: Software Accessories Bus couplers Master Simulators BW2350 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 312 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Substructure Module in IP67 Wiring examples: junctions on a 8-channel module: normal direction turned direction junctions AS-Interface Modules/Slaves AS-Interface Master/Gateways on a 4-channel module: Dimensions: Safety components 4-channel module: Dimensions / Encombrements / Abmessungen / Dimensiones / Dimensioni / Dimensões ASI-FFP.. + ASI-FFB02 33 1.30 5 0.20 3 0.12 3 0.12 37,5 1.48 8-channel module: Bus couplers Master Simulators 3 0.12 3 0.12 Ø5 4,5 0.18 7 0.27 4,5 0.18 80 3.15 7 0.27 80 3.15 = 107 4.22 Ø5 45 1.77 34 1.34 45 1.77 7 0.27 42 1.65 7 0.27 45 1.77 = 116,5 4.59 mm in 3 vis/screw M4x3 0,6 N.m 5.2 Lb.in 60 = 34 4,5 4,5 72 72 151 151 34 ASI-FFB03 10,5 33 10,5 12 12 Software 30,5 Accessories 40,5 60 40,5 = Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 313 AS-i Substructure Module AS-Interface Master/Gateways AS-i Substructure Module Mounting on DIN rail and rear panel for connection of AS-i flat cables: • quick mounting technology for AS-i flat cable BW1180 BW1438 BW1181 BW1439 BW1182 BW1183 BW1946 BW1945 • 2 AS-i flat cables (BW1180) • 2 AS-i flat cables with adressing jack (BW1438) AS-Interface Modules/Slaves • 1 AS-i flat cable, 1 flat cable for external power supply (BW1181) • 1 AS-i flat cable, 1 flat cable for external power supply with addressing jack (BW1439) for connection of AS-i round cables: • screw terminal • 2 AS-i round cables (BW1182) Bus couplers Master Simulators Safety components • 1 AS-i round cable, 1 round cable for external power supply (BW1183) Lid for standard AS-i substructure modules (BW1946) AS-i ribbon cable seal for PG11 fittings (BW1945) Article no. BW1180 for connection of 2 AS-i flat cables Article no. BW1438 for connection of 2 AS-i flat cables with addressing socket Article no. BW1439 for connection of 1 AS-i flat cable, 1 flat cable for external auxiliary power with addressing jack Article no. BW1181 for connection of 1 AS-i flat cable, 1 flat cable for external power supply Article no. BW1182 for connection of 2 AS-i round cables Article no. BW1183 for connection of 1 AS-i round cable, 1 round cable for external power supply Article no. BW1946 lid for standard AS-i substructure modules Article no. BW1945 ribbon seal for PG11 fittings AS-i substructure modules are some necessary accessories for AS-i modules of the product family IP65 M12- and IP65 PG-modules. They are available in versions for connection of AS-i flat and round cables. Accessories Article no. BW1180 BW1438 With the use of the lid for standard AS-i modules further passive branches can be built up. AS-i ribbon cable seal is used for packing of PG11 fittings for AS-i flat cable. BW1181 BW1439 BW1182 BW1183 BW1946 BW1945 Cable 2 AS-i flat cables 1 AS-i flat cable 2 AS-i round cables – Gauge – – < 2,5 mm2 – Connection contact pins in the unit Contact rating Operating voltage AS-i Ambient operating temperature -25 ... 75 °C Storage temperature -25 ... 85 °C Dimensions (L / W / H in mm) – – IP65 80 / 45 / 20 80 / 45 / 34 1 piece 80 / 45 / 13 – 50 pieces Software Packaging unit AS-i/U AUX <4A AS-i/U AUX Protection category – terminals up to 2,5 <2A AS-i mm2 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 314 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Development Name Description Article no. AS-i 3.0 Function and EMC-Test Master suitable for SAP4, SAP5, A2SI and ASI4U, for programwith Master RS 232 ming, developing and tests of AS-i Slaves BWU1728 AS-i 3.0 SAP4, SAP5, ASI and ASI4U Programming and Test Tool Compact PCI Board BW1783 AS-i 3.0 SAP4, SAP5, ASI and ASI4U Programming and Test Tool PCI Board with RS 232 BW2061 Software Accessories Bus couplers Master Simulators Safety components Figure AS-Interface Modules/Slaves Development AS-Interface Master/Gateways Overview Development Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 315 AS-i 3.0 Function and EMC-Test Master Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways AS-i-Master Suitable for SAP4, SAP5, A2SI and ASI4U For programming, developing and tests of AS-i Slaves AS-i specification 3.0 Article no. BWU1728 with Master RS 232 The AS-i Function and EMC-Test Master with RS 232 interface can be operated in 3 different modes: 1. As a standard AS-i Master according to specification 3.0. 2. As a tool for programming of the AS-i Slave ICs SAP4, SAP5, A2SI and ASI4U. This can be done with the help of Windows programs. 3. As a means to perform function and EMC tests which are necessary for every development of an AS-i slave (EMC test mode). The AS-i Function and EMC-Test Master is used among others for the AS-i certification in Leipzig for release and test of AS-i Slaves. Graphical display Art. no. BWU1728 Operating current Master power supply approx. 200 mA out of AS-i circuit Operating voltage AS-i voltage 30 V DC Baud rates 19200 Baud Serial interface RS 232 AS-i cycle time 150 μs*(number of slaves + 2) Displays LCD displaying slave addresses, error messages LED green (power) power on LED green (ser active) serial interface active LED red (config error) configuration error LED green (U AS-i) AS-i voltage OK LED green (AS-i active) AS-i normal operation active LED green (prg enable) automatic address programming enabled LED yellow (prj mode) the master in configuration mode Buttons ≥ 500 V EMC directions EN 61000-6-2, EN 61000-6-4 Ambient operating temperature Accessories 4 Voltage of insulation The EMC-Test Mode It is possible to put the Master into a state that is not AS-i compliant. This option can be useful for specific tests on AS-i under laboratory conditions (e. g. tests with bursts on the lines or tests with very long wires). By putting the AS-i Master into the EMC Test Mode it becomes an AS-i test set-up for experts. In the test mode, the list of addressed slaves and the telegrams for contacting these slaves are given by the host. Also, it is possible to decide from within the host whether faulty answered telegrams from the AS-i Master may be repeated or not (Note: in regular AS-i operation, data telegrams can be repeated one time). As above, there are two error counters. However, in this mode the first one counts all telegrams while the second counts all faulty telegrams. The AS-i_EMC.EXE program is designed for the operation of the AS-i Master in the EMC test mode. This program is also delivered as program for Windows. 0°C ... +55°C Storage temperature -25°C ... +85°C Housing AS-i master housing in stainless steel Dimensions (L, W, H) 120 mm, 75 mm, 83 mm Protection category (DIN 40050) IP20 Tolerable loading reffering to impacts and vibrations according to EN 61 131-2 Weight 460 g Individual software: It is, of course, possible to operate the AS-i Master from other hosts with individual software. The neccessary telegrams are described in the manual. Scope of delivery: • The AS-i Function and EMC-Test Master with RS 232, power supply A Software • Windows program AS-i_EMC.EXE for EMV test mode • Windows programs for programming of SAP4, SAP5, A2SI and ASI4U • Software AS-i Control Tools with serial cable for AS-i master in stainless steel (art. no. BW1602, s. page 323) A DLL-driver for the programming of the A²SI- and SAP4-ASIC can be ordered seperately on request (art. no. BW1356) Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 316 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i 3.0 SAP4/5, A²SI, ASI4U Programming and Test Tool testing of AS-i Slaves AS-i Specification 3.0 BW1783 BW2061 Article no. BW1783: Compact PCI Board Article no. BW2061: PCI Board with RS 232 The AS-i 3.0 Programming and Test Tool can be operated in 3 different modes: two error counters. However, in this mode the first one counts all telegrams while the second counts all faulty telegrams. • As a standard AS-i Master according to specification 3.0. The AS-i_EMC.EXE program is designed for the operation of the AS-i Master in the EMC test mode. This program is also delivered as program for Windows. A2SI and ASI4U. This can be done with the help of Windows programs. Safety components • As a means to perform function and EMC tests which are necessary for every development of an AS-i slave (EMC test mode). The EMC-Test Mode It is possible to put the Master into a state that is not AS-i compliant. This option can be useful for specific tests on AS-i under laboratory conditions (e. g. tests with bursts on the lines or tests with very long wires). By putting the AS-i Master into the EMC Test Mode it becomes an AS-i test set-up for experts. In the test mode, the list of addressed slaves and the telegrams for contacting these slaves are given by the host. Also, it is possible to decide from within the host whether faulty answered telegrams from the AS-i Master may be repeated or not (Note: in regular AS-i operation, data telegrams can be repeated one time). As above, there are Technical data Type Interfaces It is, of course, possible to operate the AS-i Master from other hosts with individual software. The neccessary telegrams are described in the manual. BW1783 BW2061 Requirements: Compact PCI Board PCI Board Compact PCI System 32-bit PCI bus interface, 3,3 V/5 V galvanic isolation to AS-i AS-i circuit 1 AS-i circuit 2 – Program memory (EEPROM) Individual software RS 232 4 kb Operating voltage 3,3 V/5 V DC and AS-i voltage Operating current ca. 100 mA out of 3,3 V power supply Compact PCI Board Accessories: Bus couplers Master Simulators • As a tool for programming of the AS-i Slave ICs SAP4, SAP5, AS-Interface Modules/Slaves For programming, developing and AS-Interface Master/Gateways AS-i 3.0 SAP4, SAP5, A2SI and ASI4U Programming and Test Tool AS-i Control Tools DLL drivers for: Win NT 4.0, Win 2000, Win XP OPC Server ca. 70 mA out of AS-i per AS-i circuit Voltage of insulation EMC Ambient operating temperature Storage temperature AS-i cycle time per AS-i circuit 0°C .. +55°C -25°C .. +70°C 150 μs*(Number of slaves + 2) 3.0 Software AS-i Specification ≥ 500 V according EN 61 000-6-2, EN 61 000-6-4 Accessories ca. 300 mA out of 5 V power supply Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 317 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Software Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 318 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Software Name Description Article no. Safety software for configuration, diagnosis and programming with serial cable for AS-i Master/Monitor in Stainless Steel BW2071 Safety software for configuration, diagnosis and programming for Safety Monitore and AS-i Masters BW2501 Software ASIMON with serial cable With serial cable for AS-i Master/Monitor in Stainless Steel BW2145 Programming software ASIMON with cable BW1771 and BW1772 only for use with the Safety Monitors BW1764 and BW1765 BW1770 Control III, Programming in C (mini PLC) activation of the "Control"-functions BW2582 AS-i Control Tools with serial cable for AS-i Master in Stainless Steel BW1602 AS-i Control Tools for Allen-Bradley AS-i-Master with serial cable for Allen-Bradley AS-i Master BW1563 Software AS-i-Control-Tools Software AS-i Control-Tools BW1203 Software Accessories Bus couplers Master Simulators Safety components Figure AS-Interface Modules/Slaves Software AS-Interface Master/Gateways Overview Software Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 319 Safety software for configuration, diagnosis and programming AS-Interface Modules/Slaves AS-Interface Master/Gateways Safety software for configuration, diagnosis and programming For Bihl + Wiedemann Safety Monitor, secure control, secure small controllers, programmable safety components, Safety Controller Article no. BW2071, BW2501 General data Name ASIMON 3 G2 Field of application configuration software for AS-Interface Safety at Work Safety Monitors creation of safe AS-i Safety at Work configurations configuration of coupling of Safety Monitors Features configuration of diagnostic information for further processing in higher-level control systems documentation of the AS-i Safety at Work system configuration Safety components system diagnostics and troubleshooting Functional description This software is used for configuring and commissioning a Safety Monitor via a Computer. Through an easy to use interface you’re able to configure the Safety Monitor in conjunction with safe AS-i slaves, such as emergency stop buttons, safety switches for doors or safety light barriers within an AS-i bus system for virtually all applications for protection of hazardous areas on power-driven machinery. Also the commissioning and documentation of your safety-related application is supported by software Installation Version the installed version can be found via the menu item "About" graphical ASIMON programming interface Range of functions AS-i Control Tools Bus couplers Master Simulators Speed Monitor PlugIn Installation options ASi_safety_monitor_Software_ASIMON_3_G2_3.1.3.15 ASi_safety_monitor_Software_ASIMON_3_G2_3.1.3.15_Service (Download and View) System requirements Software requirements Windows Version 2000 / XP / Vista / Windows 7 a Pentium ® - Intel ® processor or faster (or compatible models, such as AMD or Cyrix ®) at least 500MB of free fixed disk storage Hardware requirements at least 32MB of main memory (RAM) a CD-ROM drive for installation from a CD-ROM a mouse (recommended) AS-i Safety Monitor Compatibility 32bit and 64bit systems USB Ethernet (UDP) Software Accessories RS232 Supported interfaces Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 320 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Safety software for configuration, diagnosis and programming Ordering data and accessories BW2071: ASIMON and AS-i-Control-Tools with serial cable for AS-i-Master/Monitors in Stainless Steel BW2501: ASIMON and AS-i-Control-Tools for Safety Monitors and AS-i Masters ASIMON manual example programs Accessories / Documentation quickly and easily for the first local program: quick set-up Emergency Stop Button, secure cross-communication, Speed Monitors, etc. BW2530: USB connector cable for Safety Basic Monitor BWU2441 Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves BW1575: serial cable for AS-i Masters and AS-i Monitors in Stainless Steel AS-Interface Master/Gateways Article numbers Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 321 AS-i Control Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways „AS-i Control“ Mini PLC for AS-i Bihl+Wiedemann AS-i Masters can be delivered with or without Mini-PLC. AS-i Control is a PLC-functionality integrated into the B+W AS-i Masters1 . It forms a Mini-PLC with up to 256 inputs and outputs per AS-i circuit together with commercial AS-i I/O modules. In combination with B+W AS-i Masters according to the new specification 3.0 AS-i Control supports also the extension to 62 AS-i slaves per AS-i network, the evaluation of AS-i peripheral faults as well as the automatic data exchange with AS-i analog modules according to the standardized profile 7.3. In that way up to 248 digital inputs and outputs and 124 analog values can be processed via AS-i. Integrated in an AS-i Master with serial interface AS-i Control is the ideal mini-PLC for stand alone solutions for smaller machines or plants. Using AS-i Control in Gateways, i. e. the AS-i/PROFIBUS DP Gateway, you are capable to preprocess the actuator-sensor-data within the Gateway. This way the hierarchically higher PLC is relieved. Thus AS-i Control helps decentralizing the control task. Typical applications are the fast execution of time critical operations directly within the Gateway. Complete parts of plants or machines can be controlled independently by the Gateway. Implemented in PC boards AS-i Control relieves the PC from the time critical control tasks. With the PC boards AS-i PCI Board with 2 AS-i Masters, AS-i PC2 and AS-i PC104 with AS-i Control the control program is running on the AS-i board so that the PC processor is not stressed by the hard real time requirements of a control task. The full efficiency of the PC can be used for visualizing data, archiving data, etc. The PLC program for AS-i Control can be edited with a commercial PC and is downloaded to the AS-i Master afterwards. The following programming tool is available: the easy-to-use Windows software AS-i Control Tools for commissioning and programming AS-i Control in IL. Mini-PLC description Program memory (EEPROM) 16 KB (AS-i-PCI board 4 KB) Data memory (bit/byte flags) 8 KB Remanent data memory 128 Bytes Cycle time (1 KBit /1000 word instructions) 1,8 ms/2,0 ms up to 16 ms/18 ms depending on device Voltage of insulation ≥ 500 V Bus couplers Master Simulators Processing Control commands very close to STEP5 Additional operation call of AS-i Master functions Flags/registers 8 KB Number of counters/timers 1024 each Counter/timer resolution 16 Bit EMC directions according EN 50 081-2, EN 61 000-6-2 Programmable time values 1 - 40 950 ms Inputs/outputs up to 248 E, 248 A, 124 analog values via AS-i slaves Software Accessories Programming Programming languages AWL Programming device PC Programming platforms Windows 95/98, Windows NT, Windows 2000 Programming tools AS-i Control Tools Bus connections PROFIBUS, Modbus, ISA, PC104, PCI Accessories: • Software AS-i Control Tools for AS-i Master in Stainless Steel (art. no. BW1602, see page 323) 1. AS-i Master is used here as a generic term for AS-i Gateways, AS-i PC boards and other AS-i Masters. Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 322 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de AS-i Control Tools of Bihl+Wiedemann AS-i Masters and AS-i Gateways Article no. BW1602: Software AS-i Control Tools with serial cable for AS-i Master in Stainless Steel Article no. BW1563: Software AS-i Control Tools with serial cable for Allen-Bradley AS-i Master Article no. BW1203: Software AS-i Control Tools . General information • operating system: Win 98 SE, Win NT4, Win Me, Win 2000, Win XP, Vista 32-bit, Windows 7 (32 bit or 64 bit) • comprehensible operator guidance • simple installation AS-Interface Modules/Slaves for AS-i Diagnostics and AS-i Safety Diagnostics AS-Interface Master/Gateways Software for Configuration and Programming and • language: English/German opening, saving, editing and managing of AS-i configurations tool for the commissioning of AS-i • graphical display of the AS-i network alternative plain text display of the AS-i network -many devices icons out of an icon archive -simple embedding of own icons and devices • display of the actual configuration on the AS-i (slave-profiles in plain language) • comparison of actual configuration with the projected one Safety components • extensive help menu AS-i configuration editor • programming of slave addresses • projecting of the actual configuration • writing of outputs • writing of parameters • projecting of individual slaves (Offline/Online) • slave can be given its own name AS-i address assistent • automatic address of the AS-i slaves (no handheld necessary) Advanced AS-i diagnostics • display of AS-i slaves which caused configuration errors • judgement of the quality of the AS-i communication by means of error counters for every AS-i slave Bus couplers Master Simulators • reading of inputs • extended AS-i diagnostic functions AS-i Master identity • reading and writing of AS-i Master and AS-i Control flags Further functions • offline/online mode • opening and saving of AS-i configuration files • opening and saving of AWL-files Can be used with the following AS-i Masters • AS-i/PROFIBUS Gateways, AS-i/Modbus Gateways, AS-i/DeviceNet Gateways, AS-i/Ethernet TCP/IP Gateway Accessories • AS-i Safety diagnostic without additional software for the AS-i monitor possible • AS-i Control - AS-i Master with RS 232, RS 485, RS 422 • AS-i PC2, AS-i PC104, AS-i PCI Board Software • AS-i Master/Scanner for Allen-Bradley ControlLogix, CompactLogix/MicroLogix 1500 Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 323 Activation of the "Control"-functions Bihl+Wiedemann AS-i Masters and AS-i Gateways in Stainless Steel can be delivered with or without mini-PLC.1 Chip card for easy device replacement Ethernet programmingand diagnostic interface Chip card of the replacement of the devices Erthernet interface allows remote administration Control III is a PLC-functionality integrated into the B+W AS-i Masters. It forms a mini-PLC with up to 248 inputs and outputs per AS-i circuit together with commercial AS-i I/O modules, Double Master a total of up to 496 I / O's. The programming of the mini-PLC is fully in Standard C. In that way up to 248 digital inputs and outputs or max. 248 analog values can be processed via AS-i. In combination with B+W AS-i Masters according to the new specification 3.0 Control III supports also the extension to 62 AS-i slaves per AS-i network, the evaluation of AS-i peripheral faults as well as the automatic data exchange with AS-i analog modules according to the standardized profile. Use of Control III offers in AS-i gateways the ability of the preprocessing of sensors and actuators. The master PLC is relieved by. Control III thus makes possible a decentralization of control task. Article no. Integrated in an AS-i Master with serial interface Control III is the ideal mini-PLC for stand alone solutions for smaller machines or plants. Typical applications are the fast execution of time critical operations directly within the Gateway. BW2582 General Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves AS-Interface Master/Gateways Control III, Programming in C (mini-PLC) • Complete IDE with Eclipse and GCC. • Complete debugging of the control program with Eclipse and GDB. Programm memory (EEPROM) / load memory 28 KByte max. Data memory / main memory 16 KByte max. Flag area / fieldbus 256 Byte Remanent data memory (also via chip card) 1 KByte Cycle time (1 KBit-/1000 word instructions) 1,0 ms up to 20 ms depending on device Processing Instruction set ARMv4T (ARM9) API based on ASiDRV Timer A configurable timer interrupt from which any number of timers and counters are derived Programmable time values 1 ms up to 232 ms In -and outputs up to 496 E/A’s and 248 analog values via AS-i slaves Software Accessories Mini-PLC description Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 324 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de Activation of the "Control"-functions Compiler GCC ARM C-Compiler Debugger GDB with Eclipse Programming language C (or Assembler) Programming device PC Bus connections PROFIBUS, PROFINET, Ethernet/IP, Modbus TCP Extras Identification unique 32 bit identifier in the device Chip card redundant memory for control programm and parameters option to activation is to recognize by the note in the Gateway data sheet : "Optional programmable in C ". Software Accessories Bus couplers Master Simulators Safety components AS-Interface Modules/Slaves 1The AS-Interface Master/Gateways Programming Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de www.bihl-wiedemann.de We reserve the right to change any data Mannheim, 26.11.12 page 325 Note Bihl+Wiedemann GmbH · Floßwörthstr. 41 · D-68199 Mannheim · Phone: (+49) 621/33996-0 · Fax: (+49) 621/3392239 · eMail: mail@bihl-wiedemann.de page 326 Mannheim, 26.11.12 We reserve the right to change any data www.bihl-wiedemann.de
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