Hydraulic Excavators

Hydraulic Excavators
Chapter 8
Hydraulic Excavators
Hydraulic excavators are designed to excavate below the ground surface
on which the machine rests. These machines have good mobility and are
excellent for general-purpose work, such as excavating trenches and pits.
Because of the hydraulic action of their stick and bucket cylinders, they
exert positive forces crowding the bucket into the material to be excavated.
The major components of the hydraulic hoe are the boom, the stick (arm),
and the bucket.
DESCRIPTION
8-1. Fast-acting, variable-flow hydraulic systems and easy-to-operate controls
give hydraulic excavators high implement speed and breakout force to
excavate a variety of materials. The hydraulic hoe is ideal for excavating
below the ground’s surface on which the machine rests. A large variety of
booms, sticks, buckets, and attachments give these excavators the versatility
to excavate trenches, load trucks, clean ditches, break up concrete, and install
pipes. The small emplacement excavator (SEE) with its hoe attachment
(Figure 8-1) can work in tight places and has good mobility.
Boom
Stick
ROPS
Backhoe
controls
Loader-bucket
frame assembly
Backhoe
bucket
Loader bucket
Ripper shank
Loader-boom cylinder
Backhoe stabilizers
Figure 8-1. Small Emplacement Excavator
Hydraulic Excavators 8-1
FM 5-434
EXCAVATION TECHNIQUES
8-2. The hoe is normally associated with two types of excavationstrenching
(linear-type) and basement (area-type). The operator should judge the length
and depth of cut to produce a full bucket with every pass (Figure 8-2).
Dumping height
Digging reach
Maximum depth for level bottom
Maximum digging depth
Figure 8-2. Hoe-Bucket Operating Dimensions
TRENCHES
8-3. Figure 8-3 shows parallel and perpendicular trenching using a SEE hoe
attachment.
Parallel
Perpendicular
Figure 8-3. A SEE Digging Trenches With a Hoe Attachment
8-2 Hydraulic Excavators
FM 5-434
Parallel
8-4. With the parallel method, center the hoe on the trench, while keeping the
tractor in line with the trench center line. As the digging progresses, move the
machine away from the excavation and load the material into haul units or
stockpile it along the side of the trench for later use as backfill.
Perpendicular
8-5. When using the perpendicular method, dig the trenches in two or more
cuts or lifts. To excavate the top 35 to 45 percent of the trench depth, make the
first cut with the boom carried high. To finish the cut and remove the
remainder of the material, move forward about one-half the length of the
machine with the boom carried low. Although this method involves more and
shorter moves, it has better bucket digging angles and shorter hoisting
distance on the top lifts.
BASEMENTS
8-6. Many variations of the two basement-excavation sequences shown in
Figure 8-4 are possible. The procedures vary with the design and shape of the
excavation, the restrictions of surrounding properties, and the requirements
for disposing of the spoil. The first cut is a trench with vertical outside walls.
To minimize handwork or cleanup, dig all outside wall faces vertically. Plan
the starting point and the digging sequence so that the machine conveniently
works itself out of the excavation. Dig trenches for service pipes last; dig them
from the basement outward. Straddle the machine over the outer edge and dig
over the end and side of the tractor. Move the machine as the arrows in the
figure indicate.
Figure 8-4. Two Methods of Excavating Basements
OPERATION TECHNIQUES
UNDERGROUND UTILITIES
8-7. Survey the area for underground hazards as well as for surface obstacles
before digging. This applies particularly to populated areas with multiple
underground utilities.
Hydraulic Excavators 8-3
FM 5-434
CONFINED QUARTERS
8-8. Working in confined quarters is not efficient from a production
standpoint. If expecting considerable close-quarter work, plan to use small
machines that can operate efficiently with a minimum work radius.
DRAINAGE DITCHES
8-9. If the job is to continue during wet seasons or in wet areas, give prime
consideration to drainage. Begin ditch excavations at the lower end and work
toward the upgrade.
HARD MATERIALS
8-10. A hoe will dig into fairly hard materials. However, blasting or ripping
may be more efficient than breaking through hardpan and rock strata with
the bucket. Once the trench is open, break the ledge rock by pulling the bucket
up under the layers. Remove the top layers first, lifting only one or two layers
at a time.
SMALL EMPLACEMENT EXCAVATOR WITH A LOADER BUCKET
8-11. The SEE is a lightweight, all-wheel-drive, diesel-engine, high-mobility
machine. It is equipped with a hoe, a loader bucket, and other hydraulic
attachments, which normally include a hammer drill, a chainsaw, and a
pavement breaker. Check the operator's manual for using the S EE’s
hydraulic-mounted attachments. The SEE weighs less than 16,000 pounds, is
air-transportable, can travel more than 50 mph on improved roads, and has
excellent off-road mobility.
EXCAVATING
8-12. Under average conditions, small hoesbucket size less than 1 cubic
yardcan complete an excavation cycle in 14 seconds. An excavation cycle
consists of loading the bucket, swinging the loaded bucket, dumping the
bucket, and swinging the empty bucket. Average conditions would be a depth
of cut between 40 and 60 percent of the machines rated maximum digging
depth and a swing angle of between 30° to 60°. The average cycle time for
bucket sizes from 1 cubic yard to less than 2.5 cubic yards is 15 seconds.
Greater digging depths or swing angles increase the cycle time.
8-13. Make sure the hoe is level before operating. Lower the front loader bucket
to the ground (flat) so that the machine’s front wheels are not in contact with
the surface. Move the gearshift and the range-shift levers to their neutral
positions, and lower the outriggers. Use the outriggers to level the machine
and to raise the rear wheels slightly above the ground. Always operate with the
least amount of bucket-arm swing.
8-14. For evaluating heaped capacity, hoe buckets are rated with an assumed
material repose angle of 1:1. Therefore, actual bucket capacity depends on the
type of material being excavated as all materials have their own natural repose
angle. Table 8-1 provides bucket fill factors for hoe buckets based on material
type.
8-4 Hydraulic Excavators
FM 5-434
Table 8-1. Bucket Fill Factors for Hoe Buckets
Material
Fill Factor (Percent)
Moist loam or sandy clay
100 to 110
Sand and gravel
95 to 110
Rock (poorly blasted)
40 to 50
Rock (well blasted)
60 to 75
Hard, tough clay
80 to 90
8-15. Bucket Cylinder. When using the bucket cylinder to excavate, follow
these steps (Figure 8-5):
Step 1. Put pressure on the boom to force the bucket teeth or cutting edge into
the ground.
Step 2. Roll the bucket toward the machine until it is full.
Step 3. Raise the bucket, in a smooth operation, high enough above the trench
to clear the spoil pile or the hauling unit, and dump the excavated material.
Figure 8-5. Bucket-Cylinder Operation
8-16. Stick Cylinder. The maximum digging force is developed by operating
the stick cylinder perpendicular to the stick. As a rule, the optimum depth of
cut for a hoe is 30 to 60 percent of the machine’s maximum digging depth
(Figure 8-2, page 8-2). When using the stick cylinder to excavate, follow these
steps:
Step 1. Lower the bucket into the digging position (Figure 8-6 [A]).
Step 2. Roll the bucket until the bucket teeth or the cutting edge is flat on the
ground (Figure 8-6 [B]).
Hydraulic Excavators 8-5
FM 5-434
Step 3. Use the stick cylinder to move the bucket toward the machine until it is
half full (Figure 8-6 [C]).
Step 4. Raise the stick and roll the bucket until it is full (Figure 8-6 [D]).
Figure 8-6. Hoe Digging Technique
Loader Bucket
8-17. When digging with a loader bucket
•
•
•
•
Use the bucket cylinders to help break the ground loose instead of
depending on the forward movement of the machine, as in the loader
crowding technique.
Do not raise the bucket higher than necessary to dump the material.
Use as flat a ramp as possible when starting an excavation. Plan the
job so that most of the hauling from the excavation can be done when
driving the unit forward. A steeper ramp can be used when driving
forward than when driving in reverse.
Keep the working area level.
LOADING
8-18. To excavate and load, a hoe bucket must raise through the digging
motion and above the haul unit. If possible, spot the truck on the pit floor. The
bucket will then be above the haul unit when the digging is complete. At that
point it is not necessary to raise the bucket further before swinging and
dumping. This arrangement will save about 12 percent of the total excavationloading cycle time. When loading dump trucks with a hoe
•
•
8-6 Hydraulic Excavators
Plan and lay out the area of operation.
Spot the truck so that the hoe does not have to turn (revolve) more
than 90° (V-positioning, discussed in Chapter 10, is often appropriate).
FM 5-434
•
•
•
•
•
Rotate the bucket over the rear of the dump bed, rather than over the
cab of the truck.
Keep the working area smooth.
Raise the bucket while moving toward the truck.
Lower the bucket while moving away from the truck.
Shake the bucket only when necessary to loosen dirt stuck in the
bottom of the bucket.
LEVELING AND GRADING
8-19. Use the loader bucket for leveling and grading, as follows:
•
•
•
Fill all holes and hollows and loosen up any high spots before
attempting to finish the grade (Figure 8-7).
Spread the dirt evenly by holding the bucket close to the grade (tipped
slightly forward) and letting the dirt spill.
Level and pack the dirt with the loader bucket in a lowered position.
To finish, operate the machine in reverse with the bucket dragging
(back blading) on the ground.
Figure 8-7. Leveling the Ground With a Loader Bucket
TRENCH BACKFILLING
8-20. Use the loader bucket for trench backfilling as follows:
•
•
Position the machine at approximately a 45° angle to the length of the
trench and its spoil pile.
With the bucket raised about 2 inches above the natural ground, use it
like a dozer blade to push the material into the trench. Keep the
bucket level while pushing the material; do not crowd/curl.
Hydraulic Excavators 8-7
FM 5-434
•
•
After the material falls into the trench, reverse the machine and move
along the pile to repeat pushing.
After the last pass, dump the material remaining in the bucket into
the trench.
If the material in the spoil pile along the trench is higher than 2 feet or is wet,
attack the pile in two passes. Take off the upper half with the first pass and the
remainder with a second cleanup pass.
TRACK-MOUNTED EXCAVATOR
8-21. Track-mounted excavators (Figure 8-8) are diesel-engine machines that
have a maximum digging depth of approximately 20 feet and an approximate
dumping height of 22 feet. These excavators can travel around a job site at a
maximum speed of about 3 mph in high range. They must be transported for
long-distance travel between projects. They are used for excavating pipeline
trenches, drainage ditches, building footings, and hasty fortifications and for
loading trucks.
Figure 8-8. Track-Mounted Excavator
EXCAVATING
8-22. These excavators can be equipped with buckets ranging in size from 1 to
2.5 cubic yards. The excavation cycle for this machine is about 15 seconds
based on average conditions, a depth of cut between 8 and 12 feet, and a swing
angle of 30 to 60°.
LIFTING
8-23. On utility jobs the excavator many need to lift and swing heavy sections
of pipe into a trench. Sometimes these machines are used to hoist and unload
materials from trucks. The weight an excavator can lift depends on the
distance the load is from the center of gravity of the machine. Always refer to
the current specification sheets before attempting a lift. Position the machine
as close to the load as possible. The other critical element to consider is swing
and position. The lifting capability is 65 to 70 percent greater over the front of
the machine than over the side. These machines are designed to handle
15,000 pounds (at a swing radius of 15 feet) over the side.
PRODUCTION ESTIMATES
8-24. Factors that affect hoe production are the
•
•
8-8 Hydraulic Excavators
Width of the excavation.
Depth of the cut.
FM 5-434
•
•
•
Material type.
Working radius for digging and dumping.
Required bucket dumping height.
EXAMPLE
Use a hoe equipped with a 0.25-cubic-yard bucket to excavate hard clay. The
depth of cut will average about 50 percent of the machine’s maximum digging
depth and the swing angle should be less than 60°. What is the expected production, in BCY per hour, assuming 50 working minutes per hour?
Step 1. Determine the bucket fill factor based on the material type (Table 8-1,
page 8-5).
Fill factor for hard clay = 80 to 90 percent
Lacking any other information, use an average of 85 percent.
Step 2. Use a hoe cycle time based on past performance data if available or use
the average cycle time given in paragraph 8-12.
Average cycle time = 14 seconds
Step 3. Determine the ideal production rate (LCY per hour).
Ideal production rate (LCY per hour) =
3,600 seconds per hour
------------------------------------------------------------------------------------- × bucket size (cubic yards) × fill factor (from step 1)
backhoe cycle time (seconds)
3, 600
Ideal production rate = ---------------- × 0.25 × 0.85 = 55 LCY per hour
14
Step 4. Determine the production rate (LCY per hour) by adjusting for efficiency.
Production rate = ideal production rate (LCY per hour) × efficiency factor
50 minutes
Production rate (LCY per hour) = 55 × ------------------------------- = 45 LCY per hour
60 minutes
Step 5. Convert the production rate from LCY per hour to BCY per hour. Determine the soil-volume correction factor from Table 1-1, page 1-4 (LCY to BCY for
hard clay).
Soil conversion factor for clay (loose to bank) = 0.7
Production rate = 45 LCY per hour × 0.7 = 32 BCY per hour
Hydraulic Excavators 8-9
FM 5-434
8-10 Hydraulic Excavators
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising