warning gd82nt-pa gd82pt-pa
1
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
GD82NT-PA
NATURAL GAS
GD82PT-PA
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
!
WARNING
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be
performed by a qualified installer, service
agency or the supplier.
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
MODEL NO.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfireplaces.com • [email protected]
$10.00
1.2
W415-0748 / 12.12.08
W415-0748 / 12.12.08
2
TABLE OF CONTENTS
1.0
2.0
INTRODUCTION
3
1.1
1.2
1.3
1.4
1.5
1.6
4
5
5
6
7
7
VENTING
2.1
2.2
2.2.1
2.3
2.4
2.5
2.6
2.7
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
W415-0748 / 12.12.08
WARRANTY
DIMENSIONS
INSTALLATION OVERVIEW
GENERAL INSTRUCTIONS
GENERAL INFORMATION
CARE OF GLASS
VENTING LENGTHS AND COMPONENTS
SPECIAL VENT INSTALLATIONS
PERISCOPE TERMINATION
MINIMUM AIR TERMINAL LOCATION CLEARANCES
DEFINITIONS
ELBOW VENT LENGTH VALUES
HORIZONTAL TERMINATION
VERTICAL TERMINATION
8
8
10
10
11
12
12
13
15
INSTALLATION
17
3.1
3.1.1
3.1.2
3.2
3.2.1
3.2.2
3.2.3
3.3
3.3.1
3.3.2
3.3.3
3.4
3.5
3.6
3.7
17
18
18
19
19
20
20
21
21
21
22
22
23
23
24
WALL AND CEILING PROTECTION
HORIZONTAL INSTALLATION
VERTICAL INSTALLATION
USING FLEXIBLE VENTING COMPONENTS
HORIZONTAL AIR TERMINAL INSTALLATION
VERTICAL AIR TERMINAL INSTALLATION
FIREPLACE VENT CONNECTION
USING RIGID VENT COMPONENTS
HORIZONTAL AIR TERMINAL INSTALLATION
EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION
VERTICAL VENTING INSTALLATION
RESTRICTING VERTICAL VENTS
MOBILE HOME INSTALLATION
GAS INSTALLATION
MINIMUM CLEARANCE TO COMBUSTIBLES
ELECTRICAL CONNECTION
25
4.1
4.2
25
25
HARD WIRING CONNECTION
SCHEMATIC
FRAMING
26
5.1
5.2
28
30
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES
MINIMUM MANTEL CLEARANCES
FINISHING
31
6.1
6.2
6.3
6.4
6.5
6.6
6.7
31
32
32
33
34
34
35
DOOR REMOVAL / INSTALLATION
GLASS / DOOR REPLACEMENT
LOG SHIPPING BRACKET
DECORATIVE BRICK PANEL INSTALLATION
LOG PLACEMENT
GLOWING EMBERS
AFK / WI FACE KIT INSTALLATION
SERVICING / REPLACEMENTS
36
7.1
7.2
7.3
7.4
36
36
37
37
BLOWER REPLACEMENT
BURNER AND VALVE REPLACEMENT
SPARK MODULE BATTERY REPLACEMENT
NIGHT LIGHT™ REPLACEMENT
OPERATION
38
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
38
38
38
39
39
39
39
40
40
40
40
41
41
GENERAL TRANSMITTER LAYOUT
FIREPLACE OPERATION
HAND HELD REMOTE OPERATIONS
TEMPERATURE DISPLAY
ROOM THERMOSTAT
SMART THERMOSTAT
FLAME HEIGHT
FAN SPEED
CHILD PROOF FUNCTION
REMOTE AUXILIARY OUTLET
LOW BATTERY / MANUAL BYPASS
IN THE EVENT OF A POWER FAILURE
FAN CONTROL MODULE
OPERATING INSTRUCTIONS
ADJUSTMENTS
42
43
10.1
10.2
10.3
43
43
43
PILOT BURNER ADJUSTMENT
FLAME CHARACTERISTICS
VENTURI ADJUSTMENT
MAINTENANCE
REPLACEMENT PARTS
TROUBLE SHOOTING GUIDE
SERVICE HISTORY
NOTES
44
45
48
51
52
3
1.0 INTRODUCTION
!
WARNING
• Do not operate heater before reading and understanding operating instructions. Failure to operate heater according to
operating instructions could cause fire or injury.
• Risk of fire or asphyxiation do not operate heater with fixed glass removed.
• Do not connect 110 volts to the control valve.
• Risk of burns. The heater should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal
edges may be sharp.
• Do not burn wood or other materials in this heater.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to
avoid burns or clothing ignition. Supervise young children when they are in the same room as the heater.
• Clothing or other flammable material should not be placed on or near the heater.
• Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the heater is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the heater and
venting system are kept clean. The heater and its venting system should be inspected before use and at least annually
by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding
material, etc. The heater area must be kept clear and free from combustible materials, gasoline and other flammable
vapors and liquids.
• Under no circumstances should this heater be modified.
• This heater must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the
heater and to replace any part of the control system and any gas control which has been under water.
• Do not operate the heater with the glass door removed, cracked or broken. Replacement of the glass should be done
by a licensed or qualified service person.
• Do not strike or slam shut the heater glass door.
• This heater uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by
Wolf Steel Ltd.
• Pressure relief doors must be kept closed while the heater is operating to prevent exhaust fumes containing carbon
monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause
the surrounding combustible materials to overheat and catch fire.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic
bags, these are not toys and should be kept away from children and infants.
3.1
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
W415-0748 / 12.12.08
4
1.1
WARRANTY
NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000
Quality Assurance Certificate.
NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test
station. The complete heater is again thoroughly inspected by a qualified technician before packaging to
ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.
®
The following materials and workmanship in your new NAPOLEON® gas heater are warranted against
defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless
steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts
against tarnishing, porcelainized enameled components and aluminum extrusion trims.*
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,
switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will
provide replacement parts free of charge during the first year of the limited warranty.*
Labour related to warranty repair is covered free of charge during the first year. Repair work, however,
requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON®
are based on a predetermined rate schedule and any repair work must be done through an authorized
NAPOLEON® dealer.
* Construction of models vary. Warranty applies only to components included with your specific heater.
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide
your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect
any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your
heater is subject to the following conditions and limitations:
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation
instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other
manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor
chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers.
NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first
10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement
burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the
product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect
to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are
not covered by this warranty.
Notwithstanding any provisions contained in the President's Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is defined as above
and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas heater and any other warranties expressed or
implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.
NAPOLEON® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees,
hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not
be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness,
condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
2.1
W415-0748 / 12.12.08
5
1.2
DIMENSIONS
FIGURE 1.2a-c
58"
46"
17 3/4"
37 5/8"
4" DIA.
7" DIA.
1
21" 22 /8"
5"
2"
24"
28"
1.3
13 /8"
7
/"
78
8 7/8"
14"
GAS INLET
28"
INSTALLATION OVERVIEW
FIGURE 1.3
W415-0748 / 12.12.08
6
1.4
GENERAL INSTRUCTIONS
!
WARNING
Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door
opened or removed.
Provide adequate accessibility clearance for servicing and operating the fireplace.
Provide adequate ventilation.
Never obstruct the front opening of the fireplace.
Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit.
This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth
of Massachusetts.
Fire risk. Explosion Hazard.
High Pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at test pressures
above 1/2 psig. Close the manual shut-off valve before pressure testing gas line at test pressures equal to or
less than 1/2 psig.
Use only Wolf Steel approved optional accessories and replacement parts with this appliance. Using non-listed
accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety
hazard and will void the warranty and certification.
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local
codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for
example in Massachusetts State:
• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed
combustion product.
The installation must conform with local codes or, in absence of
local codes, the National Gas and Propane Installation Code
CSA B149.1 in Canada, or the National Fuel Gas Code,
ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile
home installation if installed in accordance with the current
standard CAN/CSA Z240MH Series, for gas equipped mobile
homes, in Canada or ANSI Z223.1 and NFPA 54 in the United
States.
www.nficertified.org
We suggest that our gas
heart products be installed
and serviced by professionals
who are certified in the U.S.
by the National Fireplace
Institute® (NFI) as NFI Gas
Specialists
When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the
fireplace shall be installed on a metal or wood panel extending the full width and depth.
4.1
The optional heat circulating blower is supplied with a cord.
The junction box must be electrically connected and grounded in accordance with local codes. In the absence
of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National
Electrical Code in the United States.
W415-0748 / 12.12.08
7
1.5
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND
QUALITY! Maximum input is 26,000 BTU/hr for natural gas and propane. When the fireplace is installed at
elevations above 4,500ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.
Maximum output for natural gas is 16,150 BTU/hr at an efficiency of 62%; and 16,150 BTU/hr for propane at
an efficiency of 62%. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11
inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and
13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for
natural gas and 10 inches water column for propane.
This fireplace is certified to be installed in an aftermarket permanently located, manufactured (mobile) home,
where not prohibited by local codes.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is used.
Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.
Change in flame appearance from “HI” to “LO” is more evident in natural gas than in propane.
NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature
but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.
1.6
CARE OF GLASS
DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE
CLEANERS TO CLEAN GLASS.
!
WARNING
HOT GLASS WILL
CAUSE BURNS.
Buff lightly with a clean dry soft cloth. Clean the glass after the first 10
hours of operation with a recommended fireplace glass cleaner.
Thereafter clean as required. If the glass is not kept clean permanent
discoloration and / or blemishes may result.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
5.1
W415-0748 / 12.12.08
8
2.0 VENTING
!
WARNING
Risk of fire, maintain specified air space clearances to vent pipe and appliance.
THIS FIREPLACE USES A 4" EXHAUST / 7" AIR INTAKE VENT PIPE SYSTEM.
Refer to the section applicable to your installation.
For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum
vertical vent length can create difficulty in burner start-up and/or carboning. Under extreme vent configurations,
allow several minutes (5-15) for the flame to stabilize after ignition. Vent lengths that pass through unheated
spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to
minimize condensation. Provide a means for visually checking the vent connection to the fireplace after the
fireplace is installed. Use a firestop, vent pipe shield or attic insulation shield when penetrating interior walls, floor
or ceiling.
NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided
for the initial installation.
7.1
2.1
VENTING LENGTHS AND COMPONENTS
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for
either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American
Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.
A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:
PART
Duravent
Amerivent
Direct Temp
SuperSeal
4"/7"
W175-0053
4DSC-N2
4DT-AAN
4DNA
SUPPLIER
Wolf Steel
American Metal
Selkirk
Metal-Fab
WEBSITE
www.duravent.com
www.americanmetalproducts.com
www.selkirkcorp.com
www.mtlfab.com
* For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation
procedure found on the website for your venting supplier.
For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red high
temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all
other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed
using the black high temperature sealant Mill Pac.
When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following
termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal
kit GD111, flat roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With flexible venting, in
conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.
For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a
minimum.
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it
is unobstructed and undamaged.
Rigid and flexible venting systems must not be combined. Different venting manufacturer components must not be
combined.
These vent kits allow for either horizontal or vertical venting of the fireplace. The maximum allowable horizontal run is 20
feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or
three vertically (excluding the fireplace and the air terminal connections) when using flexible venting.
8.1
W415-0748 / 12.12.08
9
!
WARNING
The first 2 feet of outer 7 “ diameter vent pipe from the appliance must be wrapped in the 1” thick
insulation sleeve (supplied). Make sure the insulation is pulled down tight to the fireplace when
installed. There after, a 2” clearance all around the vent pipe from combustible materials on all
horizontal vent sections is required.
16” MINIMUM
3 FEET
MINIMUM
* FIRST TWO
FEET
REQUIRES
INSULATION
SLEEVE
FIGURE 2.1a
24” MAXIMUM
40 FEET
MAXIMUM
10” MINIMUM
56”
PLUS
RISE
46”
46”
FIGURE 2.1b
45.6
When venting, the horizontal run must be kept to a maximum of 20 feet. If a 20 foot horizontal run is required,
the fireplace must have a minimum vertical rise immediately off the fireplace of 57”. When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet above the fireplace.
W415-0748 / 12.12.08
10
2.2 SPECIAL VENT INSTALLATIONS
2.2.1 PERISCOPE TERMINATION
!
WARNING
The first 2 feet of outer 7 “ diameter vent pipe from the appliance must be wrapped in the 1” thick
insulation sleeve (supplied). Make sure the insulation is pulled down tight to the fireplace when
installed. There after, a 2” clearance all around the vent pipe from combustible materials on all
horizontal vent sections is required.
Use the periscope kit to locate the air termination above grade. The periscope must
be installed so that when final grading is completed, the bottom air slot is located a
minimum 12” above grade. The maximum allowable vent lengths depends on the
appliance, as illustrated.
12”
MINIMUM
ABOVE
GRADE
BELOW GRADE INSTALLATION MAXIMUM 10FT VENT
LENGTH USE GD201 PERISCOPE KIT
* FIRST TWO
FEET
REQUIRES
INSULATION
SLEEVE
30” MINIMUM
46”
FIGURE 2.2.1
9.3
W415-0748 / 12.12.08
11
2.3
MINIMUM AIR TERMINAL LOCATION CLEARANCES
FIGURE 2.3
NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.
12.1
W415-0748 / 12.12.08
12
2.4
DEFINITIONS
For the following symbols used in the venting calculations and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet
HR - combined horizontal vent lengths in feet
HO - offset factor: .03 (total degrees of offset - 90°*) in feet
VT - combined vertical vent lengths in feet
14.1
2.5
ELBOW VENT LENGTH VALUES
1°
15°
30°
45°
90°*
FEET
0.03
0.45
0.9
1.35
2.7
INCHES
0.5
6.0
11.0
16.0
32.0
* The first 90° offset has a zero value and is shown in the formula as - 90°
15.1
W415-0748 / 12.12.08
13
2.6
HORIZONTAL TERMINATION
(HT) < (VT)
Simple venting configuration (only one 90° elbow)
See graph to determine the required vertical rise VT for the
required horizontal run HT.
39
40
30
FIGURE 2.6a
REQUIRED
VERTICAL
RISE IN
FEET VT
20
10
0
2.5
5
7.5
10
12.5
15
17.5
20
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring more than one 90° elbow, the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT < 40 feet
Example 1:
V1 = 3 FT
V2 = 8 FT
VT = V1 + V2 = 3 + 8 = 11 FT
H1 = 2.5 FT
H2 = 2 FT
HR = H1 + H2 = 2.5 + 2 = 4.5 FT
HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT
HT = HR + HO = 4.5 + 5.4 = 9.9 FT
HT + VT = 9.9 + 11 = 20.9 FT
Formula 1:
HT < VT
9.9 < 11
Formula 2:
HT + VT < 40 FT
20.9 < 40
Since both formulas are met, this vent configuration is acceptable.
90°
H2
V2
FIGURE 2.6b
90°
H1
90°
V1
16.1
W415-0748 / 12.12.08
14
(HT) > (VT)
Simple venting configuration (only one 90° elbow)
See graph to determine the required vertical rise VT for the
required horizontal run HT.
147”
FIGURE 2.6c
150
100
REQUIRED
VERTICAL
RISE IN
INCHES VT
57”
50
19 1/2”
0
5
15
10
2’
12.5’
20
19.5’
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring more than one 90° elbow, the following formulas apply:
Formula 1: HT < 4.2 VT
Formula 2: HT + VT < 24.75 feet
90°
Example 2:
V1 = VT = 6 FT
H1 = 3 FT
H2 = 5 FT
HR = H1 + H2 = 3 + 5 = 8 FT
HO = .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT
HT = HR + HO = 8 + 2.7 = 10.7 FT
HT + VT = 10.7 + 6 = 16.7 FT
HT < 4.2 VT
4.2 VT = 4.2 x 6 = 25.2 FT
Formula 2:
HT + VT < 24.75 FT
16.7 < 24.75
Since both formulas are met, this vent configuration is acceptable.
H1
H2
90°
V1
FIGURE 2.6d
Formula 1:
Example 3:
V1 = 4 FT
V2 = 1.5 FT
VT = V1 + V2 = 4 + 1.5 = 5.5 FT
H1 = 2 FT
H2 = 1 FT
H3 = 1 FT
H4 = 1.5 FT
HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 FT
HO = .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT
HT = HR + HO = 5.5 + 8.1 = 13.6 FT
HT + VT = 13.6 + 5.5 = 19.1 FT
90°
V1
H1
90°
V2
90°
FIGURE 2.6e
Formula 1:
HT < 4.2 VT
4.2 VT = 4.2 x 5.5 = 23.1 FT
13.6 < 23.1
Formula 2:
HT + VT < 24.75 FT
19.1 < 24.75
Since both formulas are met, this vent configuration is acceptable.
16.1_2
W415-0748 / 12.12.08
90°
H2 H
3
H4
15
2.7
VERTICAL TERMINATION
(HT) < (VT)
Simple venting configurations.
See graph to determine the required vertical rise VT for the
required horizontal run HT.
40
30
FIGURE 2.7a
REQUIRED
VERTICAL
RISE IN
FEET VT
20
10
3
0
5
10
15
20
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring more than zero 90° elbows the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT < 40 feet
Example 6:
V1 = 5 FT
V2 = 6 FT
V3 = 10 FT
VT = V1 + V2 + V3 = 5 + 6 + 10 = 21 FT
H1 = 8 FT
H2 = 2.5 FT
HR = H1 + H2 = 8 + 2.5 = 10.5 FT
HO = .03 (four 90° elbows - 90°)
= .03 (360° - 90°) = 8.1 FT
HT = HR + HO = 10.5 + 8.1 = 18.6 FT
HT + VT = 18.6 + 21 = 39.6 FT
HT < 3.5 VT
18.6 < 21
Formula 2:
HT + VT < 40 FT
39.6 < 40
Since both formulas are met, this vent configuration is acceptable.
90°
V3
90°
H2
V2
H1
V1
90°
90°
Formula 1:
FIGURE 2.7b
18.1
W415-0748 / 12.12.08
16
(HT) > (VT)
Simple venting configurations.
See graph to determine the required vertical rise VT for the
required horizontal run HT.
19
REQUIRED
VERTICAL
RISE IN
FEET VT
20
10
3
0
5
10
15
25
20
30
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
FIGURE 2.7c
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring more than two 90° elbows the following formulas apply:
Formula 1: HT < 3VT
Formula 2: HT + VT < 40 feet
Example 2:
V1 = 2 FT
V2 = 1 FT
V3 = 1.5 FT
VT = V1 + V2 + V3 = 2 + 1 + 1.5 = 4.5 FT
H1 = 6 FT
H2 = 2 FT
HR = H1 + H2 = 6 + 2 = 8 FT
HO = .03 (four 90° elbows - 90°)
= .03 (360° - 90°) = 8.1 FT
HT = HR + HO = 8 + 8.1 = 16.1 FT
HT + VT = 16.1 + 4.5 = 20.6 FT
90°
90°
V1
H2
H1
V2
V3
90°
90°
FIGURE 2.7d
Formula 1:
HT < 3VT
3VT = 3 x 4.5 = 13.5 FT
16.1 < 13.5
Since this formula is not met, this vent configuration is unacceptable.
Formula 2:
HT < VT = 40 feet
20.6 < 40
Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will
need to be established to satisfy both formulas.
18.1_2
W415-0748 / 12.12.08
17
3.0 INSTALLATION
!
WARNING
Follow the venting instructions exactly.
All inner exhaust and outer intake vent pipe joints may be sealed using either red RTV high temp
silicone sealant W573-0002 (not supplied) or black high temp mill pac W573-0007 (not supplied) with
the exception of the fireplace exhaust flue collar which must be sealed using mill pac.
If using pipe clamps to connect vent components, 3 screws must also be used to ensure the
connection cannot slip off.
Do not clamp the flexible vent pipe.
Risk of fire, explosion or asphyxiation. Improper support of the entire venting system may allow vent
to sag and separate. Use vent runs support and connect vent sections per installation instructions.
Risk of fire, do not allow loose materials or insulation to touch the vent pipe. Remove insulation to
allow for the installation of the attic shield and to maintain clearances to combustibles.
3.1
WALL AND CEILING PROTECTION
!
WARNING
Do not fill the space between the vent pipe and enclosure with any type of material. Do not pack insulation or
combustibles between ceiling firestops. Always maintain specified clearances around venting and firestop
systems. Install wall shields and firestops as specified. Failure to keep insulation or other materials away from
vent pipe may cause fire.
Horizontal runs may have a 0” rise per foot in all cases using Wolf Steel, Simpson Dura-Vent, Selkirk Direct
Temp or American Metal Amerivent rigid vent components and Wolf Steel flexible vent components. For
optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot using
flexible or rigid venting. For safe and proper operation of the fireplace, follow the venting instructions exactly.
W415-0748 / 12.12.08
18
3.1.1 HORIZONTAL INSTALLATION
!
WARNING
The firestop assembly must be installed with the vent shield to the top.
Do not fill the cavity between the pipe and the framing with any type of material.
Terminals must not be recessed into a wall or siding more than the depth of the return flange of the
mounting plate.
This application occurs when venting through an exterior wall. Having
determined the correct height for the air terminal location, cut and
VENT
frame a hole in the exterior wall as illustrated to accommodate
SHIELD
the firestop assembly. Dry fit the firestop assembly before CAULKING
proceeding to ensure the brackets on the rear surface fit
to the inside surface of the horizontal framing.
FIRESTOP
The length of the vent shield may be cut shorter for
SPACER
combustible walls that are less than 8 1/2” thick but the
vent shield must extend the full depth of the combustible wall.
A. Apply a bead of caulking (not supplied) around the corner edge of the inside
surface of the firestop assembly, fit the firestop assembly to the hole and secure
using the 4 screws W570-0026 (supplied in your manual baggie).
11 3/4”
11 3/4”
DETERMINE
THE
CORRECT
HEIGHT
FINISHING
MATERIAL
B. Once the vent pipe is installed in its final position, apply high temperature
sealant W573-0007 (not supplied) between the pipe and the firestop.
FIGURE 3.1.1
20.2
3.1.2 VERTICAL INSTALLATION
This application occurs when venting through a roof. Installation kits for various
roof pitches are available from your authorized dealer / distributor.
See accessories to order specific kits required.
A. Determine the air terminal location, cut and frame a square opening as
illustrated in the ceiling and the roof to provide the minimum 1“ clearance
between the vent pipe and any combustible material. Try to center the vent
pipe location midway between two joists to prevent having to cut them.
Use a plumb bob to line up the center of the openings.
A vent pipe shield will prevent any materials such as insulation, from filling
up the 1” air space around the pipe. Nail headers between the joist for
extra support.
FIGURE 3.1.2a
9 3/4”
9 3/4”
FIRESTOP
UNDERSIDE OF
JOIST
FIGURE 3.1.2b
B. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel
vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure
over the opening in the ceiling. A firestop must be placed on the bottom of each framed
opening in a roof or ceiling that the venting system passes through. Apply a bead of
VENT PIPE
caulking all around and place a firestop spacer over the vent shield to restrict cold air
SHIELD
from being drawn into the room or around the fireplace. Ensure that both spacer
and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its
final position, apply sealant between the pipe and the firestop assembly.
C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten.
This will prevent any materials, such as insulation, from filling up the 1” air space around the
FIGURE 3.1.2c
pipe.
21.1
W415-0748 / 12.12.08
CAULKING
VENT
PIPE
COLLAR
VENT
PIPE
SHIELD
3.2
19
USING FLEXIBLE VENTING COMPONENTS
!
WARNING
Do not allow the inner flex pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight.
Spacers are attached to the inner flex pipe at predetermined intervals to maintain an even air gap to the outer
flex pipe. This gap is required for safe operation. A spacer is required at the start, middle and end of each elbow
to ensure this gap is maintained. These spacers must not be removed.
ELBOW
SPACERS
For safe and proper operation of the fireplace, follow the venting instructions exactly.
All inner flex pipe and outer flex pipe joints may be sealed using high temperature
sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill
Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not
supplied) must be used on the joint connecting the inner flex pipe and the exhaust
flue collar.
Use only approved flexible vent pipe kits marked:
FIGURE 3.2
“Wolf Steel Approved Venting”
as identified by the stamp only
on the outer flex pipe.
22.1
3.2.1 HORIZONTAL AIR TERMINAL INSTALLATION
A. Stretch the inner flex pipe to the required length
taking into account the additional length needed
for the finished wall surface. Slip the vent pipe a
minimum of 2" over the inner sleeve of the air
terminal and secure with 3 #8 screws. Apply a
heavy bead of the high temperature sealant
W573-0007 Mill Pac (not supplied).
FIGURE 3.2.1a-c
#10x2"
SCREWS
CAULKING
B. Using the outer flex pipe, slide over the outer
combustion air sleeve of the air terminal and secure
with 3 #8 screws. Seal using high temperature sealant
W573-0002 (not supplied).
C. Insert the vent pipes through the firestop maintaining the required
clearance to combustibles. Holding the air terminal (lettering in
an upright, readable position), secure to the exterior wall
HI-TEMP
and make weather tight by sealing with caulking
SEALANT
(not supplied).
D. If more vent pipe needs to be used to reach the fireplace,
couple them together as illustrated. The vent system must
be supported approximately every 3 feet for both vertical
and horizontal runs. Use noncombustible strapping to
OUTER
maintain the minimum 1" clearance to combustibles. FLEX PIPE
The air terminal mounting plate may be recessed into the exterior wall
or siding no greater than the depth of its return flange.
INNER FLEX
PIPE
2" OVERLAP
OUTER FLEX
PIPE
HI-TEMP
SEALANT
#8 X 1/2” SELF DRILLING
SCREWS & WASHERS
INNER COUPLER
OUTER COUPLER
OUTER FLEX
PIPE
INNER
FLEX PIPE
FIGURE 3.2.1d
23.3
W415-0748 / 12.12.08
20
3.2.2 VERTICAL AIR TERMINAL INSTALLATION
!
WARNING
Maintain a minimum 2” space between the air inlet base and the storm collar.
A. Fasten the roof support to the roof using the screws provided. The roof support
is optional. In this case the venting is to be adequately supported using either
an alternate method suitable to the authority having jurisdiction or the
optional roof support.
B. Stretch the inner flex pipe to the required length. Slip the inner flex
pipe a minimum of 2” over the inner pipe of the air terminal connector
and secure with 3 #8 screws. Seal using a heavy bead of high
temperature sealant W573-0007 (not supplied).
FIGURE 3.2.2a
C. Repeat using the outer flex pipe, using a heavy bead of high temperature
sealant W573-0002 (not supplied).
ROOF SUPPORT
INNER PIPE
D. Thread the air terminal connector / vent pipe assembly down through the
FIGURE 3.2.2b
roof. The air terminal must be located vertically and plumb. Attach the air
AIR
terminal connector to the roof support, ensuring that the top of the air
TERMINAL
terminal is 16” above the highest point that it penetrates the roof.
CONNECTOR
HIGH
E. Remove nails from the shingles, above and to the sides of the chimney.
TEMPERATURE
Place the flashing over the air terminal connector leaving a min. 3/4” of
SEALANT
the air terminal connector showing above the top of the flashing. Slide the
INNER FLEX PIPE
flashing underneath the sides and upper edge of the shingles. Ensure
that the air terminal connector is properly centred within the flashing,
OUTER FLEX PIPE
giving a 3/4” margin all around. Fasten to the roof. Do not nail through the
lower portion of the flashing. Make weather-tight by sealing with caulking.
Where possible, cover the sides and top edges of the flashing with roofing
material.
F. Aligning the seams of the terminal and air terminal connector, place the
terminal over the air terminal connector making sure the vent pipe goes
into the hole in the terminal. Secure with the three screws provided.
AIR INLET
BASE
2”
CAULKING
STORM COLLAR
G. Apply a heavy bead of weatherproof caulking 2" above the flashing.
Install the storm collar around the air terminal and slide down to the
caulking. Tighten to ensure that a weather-tight seal between the air
terminal and the collar is achieved.
WEATHER
SEALANT
H. If more vent pipe needs to be used to reach the fireplace see “HORIZONTAL
FIGURE 3.2.2d-g
AIR TERMINAL INSTALLATION” section.
FLASHING
24.1
3.2.3 FIREPLACE VENT CONNECTION
A. Install the inner flex pipe to the fireplace. Secure with 3 screws
and flat washers. Seal the joint and screw holes using the high
temperature sealant W573-0007 (not supplied).
B. Install the outer flex pipe to the fireplace. Attach and seal the
joints using the high temperature sealant W573-0002 (not
supplied).
#8 X 1/2”
SELF
DRILLING
SCREWS
FIGURE 3.2.3
2” OVERLAP
HIGH TEMPERATURE
SEALANT
28.1
W415-0748 / 12.12.08
21
3.3
USING RIGID VENT COMPONENTS
The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf
Steel vent spacers W615-0033 every 3 feet and on either side of each elbow to maintain the minimum 1 1/4”
clearance between the outer rigid vent pipes and inner rigid vent pipes. Use Wolf Steel Ltd. support ring
assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both
vertical and horizontal runs.
All inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone
sealant W573-0002 (not supplied) or black high temperature sealant W573-0007 Mill Pac (not supplied) with
the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac.
25.1
3.3.1 HORIZONTAL AIR TERMINAL INSTALLATION
A. Move the fireplace into position. Measure the vent length required between
terminal and fireplace taking into account the additional length needed #10 x 2½"
SCREWS
for the finished wall surface and any 1¼" overlaps between venting
components.
FIGURE 3.3.1
CAULKING
OUTER
INNER PIPE
PIPE
B. Apply high temperature sealant W573-0007 (not supplied) to the outer
edge of the inner collar of the fireplace. Attach the first inner rigid
pipe component and secure using 3 self tapping screws. Repeat
using the outer rigid pipe.
2" OVERLAP
HI-TEMP
SEALANT
C. Insert the vent pipes through the firestop maintaining the required clearance to combustibles. Holding the
air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight
by sealing with caulking (not supplied).
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the
depth of its return flange.
26.2
3.3.2 EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION
A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATIONS" section. AIR TERMINAL
TELESCOPIC
SLEEVE
B. Continue adding components alternating inner rigid pipe and outer rigid pipe. Ensure
that all inner rigid pipe and elbows have sufficient vent spacers attached and each
component is sealed and securely fastened to the one prior. Attach the inner telescopic
sleeve to the vent run. Repeat using the outer telescopic sleeve. Seal and secure as
before. To facilitate completion, attach inner and outer couplers to the air terminal.
20"
COUPLER
VENTING
C. Install the air terminal. See “HORIZONTAL AIR TERMINAL INSTALLATION” section.
FIGURE 3.3.2
55.1
W415-0748 / 12.12.08
22
3.3.3 VERTICAL AIR TERMINAL INSTALLATION
!
WARNING
Maintain a minimum 2” space between the air inlet base and the storm collar.
A. Move the fireplace into position.
INNER PIPE
B. Fasten the roof support to the roof using the screws provided. The roof support is optional.
In this case the venting is to be adequately supported using either an alternate method
FIGURE 3.3.3a
suitable to the authority having jurisdiction or the optional roof support.
AIR
C. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the
TERMINAL
inner sleeve of the air terminal. Slip the inner coupler a minimum of 2" over the sleeve
CONNECTOR
and secure using 3 screws.
HIGH
D. Apply high temperature sealant W573-0002 (not supplied) to the outer edge of the of
TEMPERATURE
the outside sleeve of the air terminal connector. Slip the outer coupler over the sleeve
SEALANT
and secure as before. Trim the outer coupler even with the inner coupler end.
E. Thread the air terminal connector / vent pipe assembly down through the roof support
INNER RIGID
and attach, ensuring that a minimum 16" of air terminal connector will penetrate the
PIPE
roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel
OUTER
vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe
RIGID PIPE
assembly as it is passed through the attic. The air terminal connector must be located
vertically and plumb.
F. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal
connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is
properly centered within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do NOT
VENT
nail through the lower portion of the flashing. Make weather-tight by sealing with caulking.
PIPE
Where possible, cover the sides and top edges of the flashing with roofing material.
COLLAR
G. Apply a heavy bead of waterproof caulking 2" above the flashing. Install the storm collar around
VENT
the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal
PIPE
between the air terminal connector and the collar is achieved.
SHIELD
H. Continue adding rigid venting sections, sealing and securing as above. Attach the inner
collapsed telescopic sleeve to the last section of rigid piping. Secure with screws and seal.
Repeat using the outer telescopic sleeve.
FIGURE 3.3.3j
I. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner collar on the fireplace.
Pull the telescopic sleeve a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the outer telescopic sleeve.
J. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any
materials, such as insulation, from filling up the 1" air space around the pipe.
3.4
RESTRICTING VERTICAL VENTS
Vertical terminations may display a very active flame. If this
appearance is not desirable, the vent exit must be restricted
using restrictor plate W500-0205. This reduces the velocity
of the exhaust gases, slowing down the flame pattern and
creating a more traditional appearance.
TOP OF FIREBOX
RESTRICTOR PLATE
The plate has a series of holes to allow for adjustment.
Remove the two screws on either side of the exhaust collar inside the firebox. Install the plate in the desired set of
holes, then replace the screws.
It is recommended to secure in the third set of holes which
causes the greatest amount of restriction for vent lengths
between 15 and 30 feet.
W415-0748 / 12.12.08
FLUE COLLAR
FIGURE 3.4
23
3.5
MOBILE HOME INSTALLATION
This appliance is certified to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured
home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured
Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard,
CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.
A conversion kit is supplied with the mobile home appliance.
This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. The fireplace is
equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations,
the fireplace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure.
Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home
and prior to lighting the fireplace, ensure that the logs are positioned correctly.
This appliance is certified to be installed in an aftermarket permanently located, manufactured (mobile) home, where not
prohibited by local codes.
This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with
other gases, unless a certified kit is used.
Conversion Kits
The mobile home appliance is field convertible between Natural Gas (NG) and Propane (LP).
To convert from one gas to another consult your Authorized dealer/distributor.
29.1
3.6
GAS INSTALLATION
!
WARNING
Risk of fire, explosion or asphyxiation. Ensure there are no ignition sources such as sparks or open
flames.
Support gas control when attaching gas supply pipe to prevent damaging gas line.
Always light the pilot whether for the first time or if the gas supply has run out with the glass door
opened or removed. Purge should be performed by a qualified service technician. Assure that a
continuous gas flow is at the burner before closing the door. Ensure adequate ventilation. For gas
and electrical locations, see “DIMENSION” section.
All gas connections must be contained within the fireplace when complete.
High pressure will damage valve. Low pressure may cause a leak and explosion.
Valve settings have been factory set, do not change.
Installation and servicing to be done by a qualified installer.
3.6.1
●
The fireplace is designed to accept a 3/8” gas supply line. The fireplace is equipped with a 3/8“ manual
shut-off valve.
3.6.2
●
Connect the gas supply in accordance to local codes. In absense of local codes, install to the current
CAN1-B149 installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 /
NFPA 54 in the Unitied States.
3.6.3
●
When flexing any gas line, support the gas valve so that the lines are not bent.
3.6.4
●
Check for gas leaks by brushing on a soap and water solution.
30.3
W415-0748 / 12.12.08
24
3.7
ELECTRICAL CONNECTION
!
WARNING
Do not use this heater if any part has been under water. Call a qualified service technician IMMEDIATELY to have the fireplace inspected for damage to the electrical circuit.
Risk of electrical shock or explosion. Do not wire 110V to the valve or to the appliance wall switch.
Incorrect wiring will damage controls.
All wiring should be done by a qualified electrician and shall be in compliance with local codes. In the
absence of local codes, use the current CSA22.1 Canadian Electric Code in Canada or the current
National Electric Code ANSI/NFPA No. 70 in the United States.
Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door
opened or removed.
If access to the control area is necessary AFTER INSTALLATION, remove the access panel. The access panel
must be re-installed before operating the unit.
3.7.1 HARD WIRING CONNECTION
It is necessary to hard wire this fireplace.
Permanently framing the fireplace with an enclosure, requires the fireplace junction box to be hardwired.
This fireplace must be electrically connected and grounded in accordance with local codes. In the absence
of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996
national electrical code in the United States.
3.7.2 SCHEMATIC
BLOWER
ON
REMOTE
ON
Receiver Wall Mount
Night Lights
110V OUT FAN AUX OUT
OFF
REMOTE
OFF
Fan Control Module (FCM)
FCM-COM
Receiver Hearth Mount
TH
Receiver
12 Pin
Connector
TP
Red
Black
RECEIVER
OUT
White
Modulating 820
FIGURE 3.7.2
TPTH
MOTOR
W415-0748 / 12.12.08
Green
25
5.0 FRAMING
!
WARNING
In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the
fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall /
sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to
combustibles is maintained within the cavity.
Do not notch the framing around the appliance stand-offs. Failure to maintain air space clearance
may cause over heating and fire. Prevent contact with sagging or loose insulation or framing and
other combustible materials. Block opening into the chase to prevent entry of blown-in insulation.
Make sure insulation and other materials are secured.
It is best to frame your fireplace after it is positioned and the vent
system is installed. Use 2x4’s and frame to local building codes.
For convenience, the standoffs have been shipped flat. Before
framing, ensure the standoffs are opened and screwed in place.
It is not necessary to install a hearth extension, but the fireplace
should be raised to be flush with either the hearth or the finished
floor.
WARNING ATTENTION ATENCIÓN
THE STANDOFFS HAVE
BEEN SHIPPED FLAT.
BEFORE FRAMING
ENSURE THE STANDOFFS
ARE BENT AND SCREWED
INTO PLACE.
LES ESPACEURS SONT
EMBALLÉS À PLAT. AVANT DE
CONSTRUIRE L'OSSATURE,
ASSUREZ-VOUS QUE LES
ESPACEURS SONT PLIÉS
ET FIXÉS EN PLACE À
L'AIDE DE VIS.
LAS TRABAS PERMANECEN
PLANAS DURANTE EL ENVÍO.
ANTES DE LA INSTALACIÓN,
VERIFIQUE QUE LAS TRABAS
SE PLIEGUEN Y ATORNILLEN
CORRECTAMENTE.
W385-0395
Maintain these minimum clearances to combustibles from fireplace and vent surfaces
Non-combustible fireplace finishing:
- 4” from the sides of the fireplace opening
- 22 3/8” to the top of the fireplace opening
Combustible fireplace finishing:
- 0” to rear and sides
- 2” all around the vent pipe*
- 22 1/2” recessed depth
- 72” from bottom of unit to enclosure top and from the bottom of unit to ceiling
*HORIZONTAL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to
combustibles is required. Use firestop spacer W010-1799 (supplied).
*VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles is
required except for clearances in fireplace enclosures. Use firestop spacer W500-0096 (not supplied).
W415-0748 / 12.12.08
26
MINIMUM CLEARANCE TO COMBUSTIBLES
!
WARNING
Minimum clearance to combustibles must be maintained or a serious fire hazard could result.
When constructing the enclosure allow for finishing material thickness to maintain clearances.
Framing or finishing material closer than the minimums listed must be constructed entirely of
non-combustible materials. Materials consisting entirely of steel, iron, brick, tile, concrete, slate,
glass or plasters, or any combination thereof are suitable. Materials that are reported as passing
ASTM E 136, Standard Test Method for Behaviour of Materials in a Vertical Tube Furnace at 750°C
and UL763 shall be considered non-combustible materials.
Never obstruct the front opening of the appliance.
1"
MIN
22 1/2"
44"
1"
MIN
"
29 / "
62
1
8
5.1
FIGURE 5.1a
W415-0748 / 12.12.08
29"
FIGURE 5.1b
10"
MIN
27
!
WARNING
Do not build into this area - it must be left clear to
provide adequate clearance for the vent in this 14”
wide area centered along the front of the fireplace. No
combustibles are allowed. Fireplace should be in its
final location before framing.
3 1/2” MAXIMUM
FIGURE 5.1c
72”*
MINIMUM
ENCLOSURE
HEIGHT
14” MINIMUM
1 1/2”
MAXIMUM
22 1/2”
58 1/4”*
29”**
GAS
INLET
8 7/8”
2”
* Allow for finished floor and hearth thickness when setting these dimensions
** When constructing the enclosure allow for finishing material thickness to maintain clearances.
W415-0748 / 12.12.08
28
5.2
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES
!
WARNING
Risk of fire!
The front of the fireplace must be finished with any non-combustible materials such as brick, marble,
granite, etc., as long as the finishing material does not go below the specified dimension as
illustrated. As an alternative, you can finish the fireplace with drywall, see diagram below for details.
Facing and / or finishing material must never overhang into the fireplace opening.
The fireplace requires a minimum enclosure height measured from the fireplace base.
IMPORTANT: The GD82 requires a minimum inside enclosure height of 72”, measured from the bottom
of the fireplace. For temperature requirements, this area must be left unobstructed.
COMBUSTIBLE NON-COMBUSTIBLE
FIGURE 5.2a
COMBUSTIBLE
BRICK
2”
2”
8”
0” IF NONCOMBUSTIBLE
FINISHING IS
USED SUCH AS
BRICK AND
STONE
26”
12 1/4”
INSULATION
SLEEVE
2”
72”
NONCOMBUSTIBLE
56”
MINIMUM
PLUS RISE*
1”
W415-0748 / 12.12.08
29
COMBUSTIBLE
MATERIAL
!
WARNING
Finishing must be done using a noncombustible material placed flush with
the front face of the unit and extending
from the top of the unit such as cement
board, ceramic tile, marble, etc. DO
NOT USE WOOD OR DRYWALL. Any
firerated drywall is not acceptable.
22 3/8"
MINIMUM
4"
MINIMUM
60"
37 5/8"
MINIMUM
24"
32"
4"
MINIMUM
FIGURE 5.2b
W415-0748 / 12.12.08
30
5.3
MINIMUM MANTEL CLEARANCES
!
WARNING
Risk of fire, maintain all specified air space clearances to combustibles. Failure to comply with
these instructions may cause a fire or cause the appliance to overheat. Ensure all clearances (i.e.
back, side, top, vent, hearth, mantel, front, etc.) are clearly maintained.
When using paint or lacquer to finish the mantel, the paint or lacquer must be heat resistant to
prevent discolouration.
Combustible mantel clearance can vary according to the mantel depth.
Use the graph to help evaluate the clearance needed.
8” MANTEL
6”
FIGURE 5.3a
MH
AE
N I
TG
EH
LT
14
13
12
11
10
9
8
7
0
W415-0748 / 12.12.08
TOP OF
FIREPLACE
4”
2”
14”
12”
10”
8”
TOP OF
FIREPLACE
OPENING
FIGURE 5.3b
1 2 3 4 5 6 7 8
MANTEL DEPTH
NON-COMBUSTIBLE
31
6.0 FINISHING
6.1
DOOR REMOVAL / INSTALLATION
!
WARNING
Glass may be hot, DO NOT touch glass until cooled.
The door latches are part of a safety system and must be properly engaged. Do not operate the
fireplace with latches disengaged.
Facing and/or finishing materials must not interfere with air flow through air openings, louvres
openings, operation of louvres or doors or access for service. Observe all clearances when
applying combustible materials.
Do not strike, slam or scratch glass. Do not operate fireplace with glass removed, cracked, broken or
scratched.
Before door is removed turn the fireplace off and wait until fireplace is cool to the touch. Doors are
heavy and fragile so handle with care.
Before the glass door can be
removed, the optional front must be
removed.
FIGURE 6.1
HANDLES
The glass door is secured to the top
front edge of the firebox with two
handles. Pull the handles of the
latches forward, then lift the handles
out from the door frame to release
the top of the door. Next, pivot the
door forward until the top edge clears
the front of the fireplace. Carefully
grip the sides of the door lifting it out
from the retainer along the bottom of
the door.
W415-0748 / 12.12.08
32
6.2
GLASS / DOOR REPLACEMENT
!
WARNING
Do not use substitute materials.
Glass may be hot, DO NOT touch glass until cooled.
●
6.2.1
Place the door frame face down careful not to scratch the paint.
●
6.2.2
Center the gasketed glass inside the door frame with the thick
side of the gaket facing up.
●
6.2.3
Bend the glass retainers located along the edge of the door frame
over the gasket holding the glass in place. Careful not to break
GLASS
the glass.
RETAINER
GASKET
GLASS
FIGURE 6.2
DOOR FRAME
6.3
LOG SHIPPING BRACKET
Before installing the logs, you must first remove the log shipping brackets. Lift
up to remove.
FIGURE 6.3
LOG SHIPPING
BRACKET
W415-0748 / 12.12.08
33
6.4
DECORATIVE BRICK PANEL INSTALLATION
Decorative panels may discolor after time.
6.4.1 Carefully remove the glass door and all logs see
“FINISHING” section.
FIGURE 6.4.2
STEP
#2
6.4.2 Remove the two screws holding the front portion of the
rear air deflector. Remove the pilot shield by removing
the two screws as illustrated.
6.4.3 Remove the 3 screws holding the burner down and
carefully remove the burner.
PILOT SHIELD
6.4.4 Install the right brick panel by sliding the bottom edge
of the panel down the right firebox side then pivot the
top edge of the panel into place against the firebox wall. Hold in place with the brick
retainers.
6.4.5 Rest the bottom edge of the rear panel on top of the rear
portion of the air deflector at the back of the firebox and
push into place. The rear panel is held in place when both
side panels are in position.
STEP
#3
6.4.6 Install the left brick panel using the same method described
in step 4.
FIGURE 6.4.3
6.4.7 Replace the burner, air deflector, logs and glass door.
NOTE: Due to the brittle material of the bricks,
care must be taken not to bend or force them
into place. Refractory panels require a 24
hour curing period on a low flame.
1
2
3
FIGURE 6.4.4
FIGURE 6.4.5
HERRINGBONE PATTERN ILLUSTRATED
W415-0748 / 12.12.08
34
6.5
LOG PLACEMENT
!
WARNING
Logs must be placed in the exact location in heater. Do not change from the proper log positions,
since heater may not function properly and delayed ignition may occur.
The logs are fragile and should be handled with care.
The individual logs can be easily identified by the numbers cast on the underside of each log.
Phazer™ logs and glowing embers exclusive to Wolf Steel Ltd. Fireplaces, provide a unique and realistic glowing effect
that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect.
During the initial use of the heater, log colours may vary. During the initial use of the heater the colours will become more
uniform as colour pigments burn in during the heat activated curing process.
NOTE: Decorative brick panels must be installed before the logs. See installation instructions supplied
with the panel kit.
1
3
2
6.5.1 Place the rear log #1 onto
the locating studs along the
back edge of the
PHAZERAMIC™ burner.
6.5.2 Position log #2 in the 2
locating holes behind the
andirons.
6.5.3 Place log #3, with the
charred branch facing
inward. Position the pin
in log #3 into the hole on
the left of the log #2.
4
5
6.5.4 Place log #4 with the
charred branch facing
inward. Position the pin in
log #4 into the hole on the
right of log #2.
6.6
6.5.5 Place log #5 so the
locating hole on the bottom
of the log sits on the screw
and spacer.
6
6.5.6 Finally, align the
rectangular peg on log
#6 with the notch on the
front right portion of the
burner.
GLOWING EMBERS
Glowing embers are NOT recommended. The burner has been designed to achieve maximum glow without
embers.
W415-0748 / 12.12.08
35
6.7
AFK / WI FACE KIT INSTALLATION
6.7.1 Attach screw and spacer as illustrated to the bottom and top
of both sides of the front housing.
6.7.2 Attach the two hooks as illustrated using the screws
supplied. (The hooks must be installed on the inside of the
bracket). These hooks will catch the front in the event the
latch disengages.
6.7.3 Lift and hook the faceplate over the spacers,
starting with the bottom then pivoting the top
into place.
SCREW
&
SPACER
NOTE: A 1/4” gap must be maintained between
the front and all finishing material due to
regular removal.
FIGURE 6.7
W415-0748 / 12.12.08
36
7.0 SERVICING / REPLACEMENTS
!
WARNING
Risk of fire and electrical shock.
Turn off the gas and electrical power before servicing this fireplace.
7.1
BLOWER REPLACEMENT
!
WARNING
Be careful not to tear the burner train gasket. A replacement gasket can be ordered from your local
authorized dealer.
Your
comes equipped with a heat circulating blower. The blower
is pre-wired and is controlled by the remote control supplied with the unit.
Drywall dust will penetrate into the blower bearings, causing irreparable
damage. Care must be taken to prevent drywall dust from coming into contact
with the blower or its compartment. Any damage resulting from this condition
is not covered by the warranty policy.
7.1.1 Turn off the power to the fireplace.
7.1.2 Turn off the gas valve.
7.1.3 Remove the glass door, logs, rear log supports, brick panels, air
deflector, burner assembly, panel support, panel support bracket.
7.1.4 The blower mounting plate can now be removed. Remove the four
screws that secure the plate to the firebox base.
7.1.5 The blower is secured to the firebox. Disconnect the wire connectors
before attempting to remove the blower from the firebox.
7.1.6 Remove the two screws securing the blower and lift through blower
access opening.
NOTE: When re-installing the replacement blower, it will be necessary
to replace the gasket (W290-0104) on the blower mounting plate.
7.2
BLOWER
MOUNTING PLATE
REMOVE 4 SCREWS
FIGURE 7.1.4
FIGURE 7.1.6
REMOVE 2 SCREWS
BURNER
BASE
BURNER AND VALVE REPLACEMENT
7.2.1 Optional Front Removal
Pull on the top of the optional front away from the
fireplace until the male portion of the latch
disengages. Tilt forward slightly and lift from the 4
shoulder screws (if installed).
AIR
DEFLECTOR
7.2.2 Control Panel Removal
Tilt control panel away from the door and lift from
slots.
FIGURE 7.2.5
7.2.3 Turn Power and Gas off to the unit.
7.2.4 Door Removal. See “DOOR REMOVAL” section.
7.2.5 Burner Removal
Start by removing the logs being careful since the
logs may still be warm. Remove the 2 screws holding
the air deflector then remove the 3 screws holding
the burner. Lift burner from firebox.
BURNER
FIGURE 7.2.6
7.2.6 Remove the 5 screws securing the burner base. Once the gas has been disconnected, the valve train
assembly will lift out. Service components as required.
W415-0748 / 12.12.08
37
7.3
SPARK MODULE BATTERY REPLACEMENT
7.3.1 Remove optional front, see “AFK / WI FACE KIT
INSTALLATION” section.
7.3.2 Tilt the control panel forward and remove allowing
access to the electrode box which is screwed to
the base of the firebox.
7.3.3 Pull back on the battery compartment door latch
and remove.
7.3.4 Replace battery.
7.3.5 Reinstall battery compartment and control doors.
FIGURE 7.3
7.4
NIGHT LIGHT™ REPLACEMENT
Your
comes equipped with our “Night Light™”.
The light has been pre-wired and is controlled from the remote
control.
LENSE
FRAME
If in the event the lamp or lens needs to be replaced, follow the
instructions below.
Unplug the wire harness / transformer from the FCM (Fan Control
Module) inside the fireplace.
Remove the four screws that secure the lens frame.
This frame retains the glass lens. The lamp can now be accessed.
FIGURE 7.4a
SCREWS
FIREBOX TOP
FIGURE 7.4b
NOTE: Do not handle the lamp (bulb) with bare fingers, protect with a clean
dry cloth.
The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as
lamp and lens are special “high temperature” products. When re-installing, ensure
integrity of gasket seal.
GASKET
DE UP
ED SI
COLOUR
LENSE
FRAME
THE FIREBOX MUST BE SEALED.
Over tightening the screws could break the lens.
“Light Leakage” from the upper area may be observed. The holes in the lamp housing are necessary
for ventilation and must not be covered.
W415-0748 / 12.12.08
38
8.0 OPERATION
!
WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal
injury or loss of life.
Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.
8.1
GENERAL TRANSMITTER LAYOUT
TRANSMISSION
THERMOSTAT
OFF/ON/SMART
CHILD SAFETY
LOCK OUT
LOW BATTERY
ALARM
ROOM
TEMPERATURE
6
TEMPERATURE SET POINT/ LEVEL/ STATUS
FLAME
8.2
FAN
FIGURE 8.1
AUX. OUTPUT
35.1
FIREPLACE OPERATION
8.2.1
●
Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required
as back up to household electricity). Refer to “CONTROL ACCESS” section to locate the receiver
battery bay which requires a qualified technician.
8.2.2
●
Place the 3 position slider switch in the “Remote” position.
8.2.3
●
Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole
marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is
ready to synchronize with the transmitter.
8.2.4
●
Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter. With the
batteries already installed in the transmitter, push the “ON” button. The receiver will “beep” four times to
indicate the transmitter’s command is accepted and set to the particular code of that transmitter. The
system is now initialized.
35.2
8.3
HAND HELD REMOTE OPERATIONS
8.3.1
●
Press the ON/OFF key on the transmitter. The transmitter display
will show all active icons on the screen. A single “beep” from the
receiver will confirm reception of the command.
BLUE LCD DISPLAY
ON/OFF KEY
THERMOSTAT KEY
UP/DOWN
ARROW KEY
MODE KEY
FIGURE 8.3
35.4
W415-0748 / 12.12.08
8.4
39
TEMPERATURE DISPLAY
●
8.4.1 With the system in the “OFF” position, press the
Thermostat Key and the Mode Key at the same
time to change from degrees F to C.
73
°F
°C
23
●
8.4.2 Look at the LCD screen on the Transmitter to
verify that a C or F is visible to the right of the
Room Temperature display.
FIGURE 8.4b
FIGURE 8.4a
8.5
35.5
ROOM THERMOSTAT
The remote transmitter can operate as a room thermostat.
The thermostat can be set to a desired temperature to control the
comfort level in the room.
ROOM TEMPERATURE
68
8.5.1
●
Press the Thermostat Key. The LCD display on the Transmitter
will show that the room is “ON” and the set temperature is now
displayed.
8.5.2
●
To adjust the set temperature, press the Up/Down Arrow Keys
until the desired set temperature is displayed on the LCD
screen of the Transmitter.
8.6
76
°F
ON
SET TEMPERATURE
35.6
SMART THERMOSTAT
The Smart Thermostat function adjusts the flame height according to the difference
between the set temperature and the actual room temperatures. As the room
temperature gets closer to the set point the Smart Function will automatically adjust
the flame down.
8.6.2
●
To adjust the set temperature, press the Up/Down arrow keys until the
desired set temperature is displayed on the LCD screen at the Transmitter.
SMART
68
FIGURE 8.6.1
MAX
35.7
FLAME HEIGHT
The remote control has six (6) flame levels. With the
system on and the flame level at the maximum, press the
Down
Arrow Key once and it will reduce the flame height by one
step until the flame is turned off.
The Up Arrow Key will increase the flame height each
time
it is pressed. If the Up Arrow Key is pressed while the
system is on but the flame is off, the flame will come on
the high position. A single “beep” will confirm reception of
the command.
76
°F
ON
8.6.1
●
Press the thermostat key unit the word “SMART” appears to the right of the
temperature bulb graphic.
8.7
FIGURE 8.5
ON
76
°F
ON
76
°F
OFF
FIGURE 8.7a
FIGURE 8.7b
FLAME AT LEVEL 1
FLAME OFF
ON
76
°F
ON
76
°F
Hi
FIGURE 8.7c
FLAME AT LEVEL 5
FIGURE 8.7d
FLAME AT “HI” LEVEL 6
35.8
W415-0748 / 12.12.08
40
8.8
FAN SPEED
If the appliance is equipped with a hot air circulating fan,
the speed of the fan can be controlled by the remote
system. The fan speed can be adjusted through six (6)
speeds.
76
°F
ON
68
8.8.1
●
Use the Mode key to guide you to the fan control
icon.
Hi
FIGURE 8.8b
FIGURE 8.8a
8.8.2
●
Use the Up/Down Arrow keys to turn ON/OFF or
adjust the fan speed. A single “beep” will confirm
reception of the command.
8.9
76
°F
ON
35.9
CHILD PROOF FUNCTION
This function will lock the keys to avoid unsupervised operation.
76
°F
ON
●
Press the MODE and UP keys at the same time.
8.9.1
●
To de-activate this function, press the MODE and UP keys at the same time.
8.9.2
FIGURE 8.9
35.10
8.10 REMOTE AUXILIARY OUTLET
The auxiliary function controls the AUX power outlet on
the Control Module which controls the NIGHT LIGHT™.
●
Use the Mode Key to guide you to the AUX icon.
8.10.1
●
Pressing the Up Arrow Key will activate the NIGHT
8.10.2
LIGHT™.
●
Pressing the Down Arrow Key will turn the NIGHT
8.10.3
LIGHT™ off. A single “beep” will confirm the
reception of the command.
76
°F
ON
SMART
76
°F
ON
SMART
OFF ON
FIGURE 8.10.2
FIGURE 8.10.3
35.12
8.11 LOW BATTERY / MANUAL BYPASS
The life span of the remote batteries depends on various factors: quality of the
batteries, the number of ignitions, the number of charges to the room thermostat set
point, etc.
ON
76
°F
When the transmitter batteries are low, a Battery Icon will appear on the LCD display
before all battery power is lost. When the batteries are replaced this icon will
disappear.
FIGURE 8.11
Not applicable when plugged into 110V.
When the receiver batteries are low, no “beep” will be emitted from the receiver when
it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the batteries
are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.
If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the
three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and
the appliance main burner will come on if the gas valve is in the “ON” position.
35.13
W415-0748 / 12.12.08
41
8.12 IN THE EVENT OF A POWER FAILURE
If the receiver is equipped with batteries they will enable flame height control, ON/OFF or thermostat function
to control the fireplace during a power failure. Refer to “FIREPLACE OPERATION” section when communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to confirm
programming has been successful once power is restored. During a power failure, if the fireplace was on, the
flame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on, the
flame height will come on at “HI”. The flame height can then be controlled by the remote.
35.14
8.13 FAN CONTROL MODULE
Control module offers the added ability to control the fan
speed through six (6) speeds, a remotely actuated 120V
AUX outlet for the NIGHT LIGHT™ and a constantly
powered 120V outlet.
NOTE: Control module ON/OFF switch should
always be in the “ON” position. If for any reason the
module is turned “OFF”, the components plugged
into the module won’t have power.
MAINS VOLTAGE
SUPPLY CORD
MODULE ON/OFF
SWITCH (SHOWN IN
THE ON POSITION)
120V AUX OUTLET
COMMUNICATION
BUS (3 PIN)
FAN OUTLET
CONSTANTLY POWERED
120V OUTLET
FIGURE 8.13
35.15
W415-0748 / 12.12.08
42
9.0 OPERATING INSTRUCTIONS
When lit for the first time, the fireplace will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in"
of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as
following a vacation or a warm weather season, the fireplace may emit a slight odor for a few hours. This is caused by dust particles
in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air
and will settle on the floor.
C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair
it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect
the fireplace and replace any part of the control system and any gas control which has been under water.
WHAT TO DO IF YOU SMELL GAS:
•
•
•
•
•
•
Turn off all gas to the fireplace.
Open windows.
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
GAS KNOB
LIGHTING INSTRUCTIONS
Do not connect valve or wall switch to electricity. See installation instructions.
When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob it depressed slightly.
1. STOP! Read the safety information on the operating label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise to off.
4. Wait 5 minutes to clear out any gas. If you smell gas, including near the floor, STOP! Follow “B” on the operating label. If
you don’t smell gas, go to the next step.
5. If the fireplace is equipped with a flame adjustment valve, turn clockwise to off.
6. Find pilot located in front of the back log on the right.
7. Turn gas knob clockwise to pilot.
8. This unit is equipped with an auto-spark. Depress and hold gas knob. Keep knob fully
depressed for one minute, then release. If pilot does not continue to burn repeat steps 3
PILOT
SOLENOID
ON/OFF
through 7.
KNOB
9. With pilot lit, push and turn gas knob counter-clockwise to on.
10. If equipped with flame adjustment valve, turn knob to high.
FIGURE 9.0
11. If equipped with remote on-off switch, main burner may not come on when you turn the valve
to on or high. Remote switch must be in the on position to ignite burner.
12. Turn on all electric power to the fireplace.
TO TURN OFF GAS
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.
1. Turn off all electric power to the fireplace if service is to be performed.
2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise to off. Do not force.
3. For a temporary shut-down procedure: set the switch to off. Press and turn the gas knob clockwise to pilot.
37.2
W415-0748 / 12.12.08
10.0
43
ADJUSTMENTS
10.1 PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn in a clockwise
direction to reduce the gas flow.
PILOT
BURNER THERMOPILE
THERMOCOUPLE
Inlet pressure can be checked by turning screw (A)
counter-clockwise until loosened and then placing pressure gauge
tubing over the test point. Gauge should read 7” (minimum 4.5”)
water column for natural gas or 13” (11” minimum) water column
for propane. Check that main burner is operating on “HI”.
FIGURE 10.1a
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5” water column for natural gas or 10” water column
for propane. Check that main burner is operating on “HI”.
FLAME MUST
ENVELOPE UPPER
3/8" TO 1/2" OF
THERMOCOUPLE &
THERMOPILE
AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY
TO SEAL. DO NOT OVER TORQUE. LEAK TEST.
B
A
FIGURE 10.1b
39.2
10.2 FLAME CHARACTERISTICS
It is important to periodically perform a visual check of the pilot and burner
flames. Compare them to the illustration below.
3/8” - 1/2”
FIGURE 10.2a
FIGURE 10.2b
10.3 VENTURI ADJUSTMENT
54.2
This fireplace model has an air shutter that has been factory set open according to the
chart below:
Closing the air shutter will cause a more yellow flame, but can lead to carboning.
Opening the air shutter will cause a more blue flame, but can cause flame lifting
from the burner ports. The flame may not appear yellow immediately; allow 15
to 30 minutes for the final flame color to be established.
AIR
SHUTTER
OPENING
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!
FIGURE 10.3
49.1
AIR SHUTTER OPENINGS
LP
1/2”
NG
1/16”
W415-0748 / 12.12.08
44
11.0
MAINTENANCE
MAINTENANCE
! WARNING
MAINTENANCE
Turn off the gas and electrical power before servicing the appliance.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at
least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline
or other flammable vapors and liquids. The flow of combustion and ventilation air must not be obstructed.
1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or
brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning
properly.
4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the
burner with the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to
10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.
7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.
8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the
initial installation.
40.2
W415-0748 / 12.12.08
12.0
45
REPLACEMENT PARTS
!
WARNING
Failure to position the parts in accordance with this manual or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
** This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting
thermocouple supplied by Wolf Steel Ltd.
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts
can be ordered through your Authorized dealer / distributor.
For warranty replacement parts, a photocopy of the original invoice will be required to honour the claim.
When ordering replacement parts always give the following information:
● Model & Serial Number of appliance
● Installation date of appliance
● Part number
● Description of part
● Finish
* Identifies items which are not illustrated. For further information, contact your authorized dealer.
41.2
COMPONENTS
REF NO.
GD82
DESCRIPTION
1
W135-0267
#1 - REAR LOG
2
W135-0268
#2 - MIDDLE LOG
3
W135-0269
#3 - RIGHT LOG
4
W135-0270
#4 - LEFT LOG
5
W135-0273
#5 - LEFT STICK
6
W135-0274
#6 - RIGHT STICK
7
GL-654
LOG SET ASSEMBLY
8*
W010-2075
DOOR LATCH ASSEMBLY
9
W725-0047
NATURAL GAS VALVE - MODULATING
9
W725-0048
PROPANE GAS VALVE - MODULATING
10
W455-0017
NATURAL GAS ORIFICE #42
10
W455-0003
PROPANE GAS ORIFICE #54
11
W680-0005
THERMOCOUPLE
12
W240-0005
ELECTRODE C/W LEAD
13
W680-0004
THERMOPILE
14
W010- 1194
NATURAL GAS PILOT ASSEMBLY
14
W010- 1201
PROPANE GAS PILOT ASSEMBLY
15
W455-0070
NG PILOT INJECTOR
15
W455-0068
LP PILOT INJECTOR
16*
W385-0334
NAPOLEON® LOGO
17*
W562-0008
DOOR GASKET (100 INCHES)
18
W100-0087
BURNER
19
GD 552
BLOWER
20
W660-0041
SPARK SWITCH
21
W660-0071
REMOTE TRANSMITTER
22
W660-0070
REMOTE RECEIVER
23
W190-0017
DC SPARK UNIT CONTROL
24
W300-0067
ACCENT LIGHT GLASS
25
W387-0006
ACCENT LAMP
26
W750-0107
ACCENT LIGHT WIRE
27
W290-0080
ACCENT LENS GASKET
28*
W361-0027
INSULATION SLEEVE
29*
W475-0401
PANEL, REAR FIBRE
W415-0748 / 12.12.08
46
COMPONENTS
REF NO.
GD82
DESCRIPTION
30*
W475-0402
PANEL, RIGHT FIBRE
31*
W475-0403
PANEL, LEFT FIBRE
32
W225-0240
DOOR
33*
W300-0082
GLASS
34*
W500-0205
RESTRICTOR
35
W010-1799
FIRESTOP SPACER
36
W660-0069
FAN CONTROL MODULE
FLEXIBLE VENT KITS
REF NO.
GD82
DESCRIPTION
37*
W010-0397
4” FLEXIBLE VENT PIPE - (5 FT) C/W SPACERS
37*
W410-0017
7” FLEXIBLE VENT PIPE - (5 FT)
38*
W010-0300
4” FLEXIBLE VENT PIPE - (10 FT) C/W SPACERS
38*
W410-0018
7” FLEXIBLE VENT PIPE - (10 FT)
39*
W010-0370
WALL SUPPORT ASSEMBLY
REF NO.
GD82
DESCRIPTION
40
GD201
PERISCOPE
41
GD222R
WALL TERMINAL KIT (ROUND)
41
GD222
WALL TERMINAL KIT
GD220 (5 FT)
GD330 (10 FT)
TERMINAL KITS
ROOF TERMINAL KITS
REF NO.
GD82
DESCRIPTION
42*
GD110
1/12 TO 7/12 PITCH
43*
GD111
8/12 TO 12/12 PITCH
44*
GD112
FLAT ROOF
45*
W490-0073
4/7 INNER/OUTER SLEEVE
46
W670-0006
4/7 TERMINAL
47
W170-0086
STORM COLLAR
48
W010-0453
ROOF SUPPORT
49
W263-0065
ROOF FLASHING FLAT
W263-0066
1/12 TO 7/12 FLASHING
W263-0067
8/12 TO 12/12 FLASHING
REF NO.
GD82
DESCRIPTION
50*
W573-0007
HI-TEMP SEALANT
51*
GD501
HEAT GUARD
52
GA-566
HOT AIR DISTRIBUTION KIT
53
GA-72
HOT AIR EXHAUST KIT
ACCESSORIES
54
GA-70
EXTENSION KIT, 5FT FLEX VENT
55*
W010-0370
WALL SUPPORT ASSEMBLY
56*
W175-0001
4” COUPLER
57*
W175-0013
7” COUPLER
58*
W175-0239
CONVERSION KIT - NG TO LP
59*
W175-0240
CONVERSION KIT - LP TO NG
60
GD811-KT
HERRINGBONE/SANDSTONE BRICK KIT
61
W135-0148
ANDIRON
62*
GD812-KT
REFRACTORY PANEL KIT
63
RFK82-1
RECTANGLE FACING KIT
64
AFK82-1
ARCHED FACING KIT
65*
RFK82WI-1
WROUGHT IRON FACING KIT
66
W135-0271
ANDIRON (OBELISK)
W415-0748 / 12.12.08
47
12
35
13
11**
15
14
40
52
54
53
19
66
61
40
26
25
27
64
46
24
63
60
47
49
48
7
18
22
32
1
21
3
4
2
9
6
10
5
20
W415-0748 / 12.12.08
48
13.0
TROUBLE SHOOTING GUIDE
!
WARNING
Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door
open or removed.
SYMPTOM
PROBLEM
TEST SOLUTION
Blockage in vent.
- Remove blockage. In really cold conditions, ice buildup
may occur on the terminal and should be removed as
required.
Incorrect installation.
- Refer to “VENTING” section to ensure correct location of
storm collars.
Flames are
consistently too
large or too
small. Carboning
occurs.
Unit is over-fired or
underfired.
- Check pressure readings:
Inlet pressure can be checked by turning screw (A)
counter-clockwise 2 or 3 turns and then placing
pressure gauge tubing over the test point. Gauge should
read 7” (minimum 4.5”) water column for natural gas or
13” (minimum 11”) water column for propane. Check
that main burner is operating on ‘HI’.
Outlet pressure can be checked the same as above
using screw (B). Gauge should read 3.5” water column
for natural gas or 10” water column for propane.
Check that main burner is operating on ‘HI’.
AFTER TAKING PRESSURE READINGS, BE SURE
TO TURN SCREWS CLOCKWISE FIRMLY TO
RESEAL. DO NOT OVER TORQUE.
Leak test with a soap and water solution.
Carbon is being
deposited on
glass, logs or
combustion
chamber
surfaces.
Air shutter has become
blocked.
- Ensure air shutter opening is free of lint or other
obstructions.
Flame is impinging on the
logs or combustion
chamber.
- Check that the logs are correctly positioned.
- Open air shutter to increase the primary air.
- Check the input rate: check the manifold pressure and
orifice size as specified by the rating plate values.
- Check that the door gasketing is not broken or missing
and that the seal is tight.
- Check that both vent liners are free of holes and well
sealed at all joints.
- Check that minimum rise per foot has been adhered to
for any horizontal venting.
White / grey film
forms.
Sulphur from fuel is being
deposited on glass, logs
or combustion chamber
surfaces.
- Clean the glass with a recommended gas fireplace
glass cleaner. DO NOT CLEAN GLASS WHEN HOT.
- If deposits are not cleaned off regularly, the glass may
become permanently marked.
Exhaust fumes
smelled in room,
headaches.
Fireplace is spilling.
-
Main burner
flame is a blue,
lazy, transparent
flame.
B
A
Ensure exhaust bracket gasket seal.
Check door seal.
Check for exhaust blockage.
Check that venting is installed correctly.
Room is in negative pressure; increase fresh air supply.
42.2
W415-0748 / 12.12.08
49
SYMPTOM
PROBLEM
TEST SOLUTION
Main burner goes out;
pilot stays on.
Pilot flame is not large enough or
not engulfing the thermopile.
- Turn up the pilot flame.
- Replace pilot assembly.
Thermopile shorting.
- Clean thermopile connection tot he valve. Reconnect.
- Replace thermopile / valve.
Remote wall switch wire is too
long; too much resistance in the
system.
- Shorten wire to connect length or wire gauge.
Faulty thermostat or switch.
- Replace.
Main burner goes out;
pilot goes out.
Pilot goes out when
the gas knob is
released.
The gas valve has an
interlock device
which will not allow
the pilot burner to be
lit until the thermocouple has cooled.
Allow approximately
60 seconds for the
thermocouple to
cool.
Pilot burning; no gas
to main burner; gas
knob is on ‘HI’; wall
switch / thermostat is
on.
Pilot will not light.
PILOT
BURNER
Refer to “MAIN BURNER GOES
OUT; PILOT STAYS ON”
Vent is blocked
- Check for vent blockage.
Vent is re-circulating
- Check joint seals and installation
Flexible vent has become
disconnected from fireplace.
- Re-attach to fireplace.
- Cap was not replaced.
System is not correctly purged.
- Purge the gas line.
Out of propane gas.
- Fill the tank.
Pilot flame is not large enough.
- Turn up the pilot flame.
Pilot flame is not engulfing the
thermocouple
- Gently twist the pilot head to improve the flame pattern around
the thermocouple.
Thermocouple shorting / faulty.
-
Faulty valve.
- Replace.
Thermostat or switch is defective
- Connect a jumper wire across the wall switch terminals; if
main burner lights, replace switch / thermostat.
Wall switch wiring is defective.
- Disconnect the switch wires & connect a jumper wire across
terminals 1 & 3; if the main burner lights, check the wires for
defects and / or replace wires.
Main burner orifice is plugged.
- Remove stoppage in orifice.
Faulty valve.
- Replace.
No spark at pilot burner.
-
Out of propane gas.
- Fill the tank.
Spark gap is incorrect.
- Spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.)
from the electrode tip and the pilot burner. To ensure proper
electrode location, tighten securing nut (finger tight plus 1/4 turn).
No gas at the pilot burner.
-
THERMOPILE
THERMOCOUPLE
Loosen and tighten thermocouple.
Clean thermocouple and valve connection.
Replace thermocouple.
Replace valve.
Check if pilot can be lit by a match.
Check that the wire is connected to the push button igniter.
Check if the push button igniter needs tightening.
Replace the wire if the wire insulation is broken or frayed.
Replace the electrode if the ceramic insulator is cracked or broken.
Replace the push button ignitor
Check that the manual valve is turned on.
Check the pilot orifice for blockage.
Replace the valve.
Call the gas distributor.
42.2_2
W415-0748 / 12.12.08
50
SYMPTOM
PROBLEM
TEST SOLUTION
Pilot goes out while
standing: Main burner
is in “OFF” position.
Gas piping is undersized.
- Turn on all gas appliances and see if pilot flame flutters,
diminishes or extinguishes, especially when main burner
ignites. Monitor appliance supply working pressure.
- Check if supply piping size is to code. Correct all undersized
piping.
Remote wall switch is
in “OFF” position;
main burner comes on
when gas knob is
turned to “ON”
position.
Wall switch is mounted upside
down.
- Reverse.
Remote wall switch is grounding.
- Replace.
Remote wall switch wire is
grounding.
- Check for ground (short); repair ground or replace wire.
Faulty valve.
- Replace.
42.2_3
W415-0748 / 12.12.08
Dealer Name
Service Technician
Name
Service Performed
Special Concerns
14.0
Date
Appliance Service History
This heater must be serviced annually depending on usage.
51
SERVICE HISTORY
43.1
W415-0748 / 12.12.08
52
15.0
NOTES
44.1
W415-0748 / 12.12.08
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