PRIME 400 ekW 500 kVA 50 Hz 1500 rpm 400 Volts
DIESEL GENERATOR SET
PRIME
400 ekW 500 kVA
50 Hz 1500 rpm 400 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY
• Low Fuel consumption
FULL RANGE OF ATTACHMENTS
• Wide range of bolt-on system expansion
attachments, factory designed and tested
• Flexible packaging options for easy and cost
effective installation
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional
vibration analysis available
WORLDWIDE PRODUCT SUPPORT
• Cat dealers provide extensive post sale support
including maintenance and repair agreements
• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries
• The Cat® S•O•SSM program cost effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by-products
CAT® C15 ATAAC DIESEL ENGINE
• Utilizes ACERT™ Technology
• Reliable, rugged, durable design
• Field-proven in thousands of applications
worldwide
• Four-stroke diesel engine combines consistent
performance and excellent fuel economy with
minimum weight
• Electronic engine control
CAT GENERATOR
• Matched to the performance and output
characteristics of Cat engines
• Load adjustment module provides engine relief
upon load impact and improves load acceptance
and recovery time
• UL 1446 Recognized Class H insulation
CAT EMCP 4 CONTROL PANELS
• Simple user friendly interface and navigation
• Scalable system to meet a wide range of
customer needs
• Integrated Control System and Communications
Gateway
PRIME 400 ekW 500 kVA
50 Hz 1500 rpm 400 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System
Air Inlet
• Air cleaner
Cooling
• Package mounted radiator
Exhaust
• Exhaust flange outlet
[ ] Industrial [ ] Residential [ ] Critical Mufflers
Fuel
[ ] Oversize and premium generators
[ ] Permanent magnet excitation (PMG)
[ ] Internal excited (IE)
[ ] Anti-condensation space heaters
Power Termination
• Primary fuel filter with integral water separator
• Secondary fuel filters
• Fuel priming pump
• Matched to the performance and output
characteristics of Cat engines
• Load adjustment module provides engine relief upon
load impact and improves laod acceptance and
recovery time
• IP23 protection
• Bus bar
Control Panel
• EMCP 4 Genset Controller
Mounting
• Rubber vibration isolators
Starting/Charging
• 24 volt starting motor
• Batteries
General
• Paint - Caterpillar Yellow except rails and radiators
gloss black
Generator
Standard
Optional
[ ] Circuit breakers, UL listed
[ ] Circuit breakers, IEC compliant
[ ] EMCP 4.2
[ ] EMCP 4.3
[ ] EMCP 4.4
[ ] Local and remote annuniciator modules
[ ] Load share module
[ ] Digital I/O module
[ ] Remote monitoring software
2
[ ] Battery chargers
[ ] Oversize batteries
[ ] Jacket water heater
[ ] Heavy duty starting system
[ ] Charging alternator
The following options are based on regional and
product configuration:
[ ] Seismic Certification per Applicable Building Codes:
IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
[ ] UL 2200 package
[ ] EU Certificate of Conformance (CE)
[ ] CSA Certification
[ ] EEC Declaration of Conformity
[ ] Narrow, wide or skid base
[ ] Sound attenuated, weather protective or high
ambient weather protective enclosures
[ ] Single or dual wall integral fuel tanks
[ ] Single or dual wall sub-base fuel tanks
[ ] Integral & sub-base UL listed dual wall fuel tanks
[ ] Automatic transfer switches (ATS)
February 08 2013 17:02 PM
PRIME 400 ekW 500 kVA
50 Hz 1500 rpm 400 Volts
SPECIFICATIONS
CAT GENERATOR
CAT EMCP 4 SERIES CONTROLS
Frame size.................................................................LC6114F
Excitation........................................................ Self Excitation
Pitch.............................................................................. 0.6667
Number of poles...................................................................4
Number of bearings...................................... Single bearing
Number of Leads.............................................................. 012
Insulation....................... UL 1446 Recognized Class H with
tropicalization and antiabrasion
- Consult your Caterpillar dealer for available voltages
IP Rating.........................................................Drip Proof IP23
Alignment.............................................................. Pilot Shaft
Overspeed capability........................................................150
Wave form Deviation (Line to Line)................................. 2%
Voltage regulator............................... Single Phase Sensing
Voltage regulation............Less than +/- 1/2% (steady state)
Less than +/- ½% (w/ 3% speed change)
EMCP 4 controls including:
- Run / Auto / Stop Control
- Speed and Voltage Adjust
- Engine Cycle Crank
- 24-volt DC operation
- Environmental sealed front face
- Text alarm/event descriptions
Digital indication for:
- RPM
- DC volts
- Operating hours
- Oil pressure (psi, kPa or bar)
- Coolant temperature
- Volts (L-L & L-N), frequency (Hz)
- Amps (per phase & average)
- ekW, kVA, kVAR, kW-hr, %kW, PF (4.2 only)
Warning/shutdown with common LED indication of:
- Low oil pressure
- High coolant temperature
- Overspeed
- Emergency stop
- Failure to start (overcrank)
- Low coolant temperature
- Low coolant level
Programmable protective relaying functions:
- Generator phase sequence
- Over/Under voltage (27/59)
- Over/Under Frequency (81 o/u)
- Reverse Power (kW) (32) (4.2 only)
- Reverse reactive power (kVAr) (32RV)
- Overcurrent (50/51)
Communications:
- Four digital inputs (4.1)
- Six digital inputs (4.2 only)
- Four relay outputs (Form A)
- Two relay outputs (Form C)
- Two digital outputs
- Customer data link (Modbus RTU) (4.2 only)
- Accessory module data link (4.2 only)
- Serial annunciator module data link (4.2 only)
- Emergency stop pushbutton
Compatible with the following:
- Digital I/O module
- Local Annunciator
- Remote CAN annunciator
- Remote serial annunciator
CAT DIESEL ENGINE
C15 ATAAC, I-6, 4-Stroke Water-cooled Diesel
Bore.......................................................... 137.20 mm (5.4 in)
Stroke..................................................... 171.40 mm (6.75 in)
Displacement...........................................15.20 L (927.56 in3)
Compression Ratio....................................................... 16.1:1
Aspiration........................................... Air-to-Air Aftercooled
Fuel System................................................................... MEUI
Governor Type................ Caterpillar ADEM control system
3
February 08 2013 17:02 PM
PRIME 400 ekW 500 kVA
50 Hz 1500 rpm 400 Volts
TECHNICAL DATA
Open Generator Set - - 1500 rpm/50 Hz/400 Volts
DM8494
Low BSFC
Generator Set Package Performance
Genset Power rating @ 0.8 pf
Genset Power rating with fan
Fuel Consumption
100% load with fan
75% load with fan
50% load with fan
Cooling System1
Air flow restriction (system)
Air flow (max @ rated speed for radiator arrangement)
Engine Coolant capacity with radiator/exp. tank
Engine coolant capacity
Radiator coolant capacity
Inlet Air
Combustion air inlet flow rate
500 kVA
400 ekW
102.0 L/hr
76.2 L/hr
54.0 L/hr
26.9 Gal/hr
20.1 Gal/hr
14.3 Gal/hr
0.12 kPa
476 m³/min
47.8 L
20.8 L
27.0 L
0.48 in. water
16810 cfm
12.6 gal
5.5 gal
7.1 gal
28.1 m³/min
992.3 cfm
Exhaust System
Exhaust stack gas temperature
511.3 º C
952.3 º F
Exhaust gas flow rate
79.2 m³/min
2796.9 cfm
Exhaust flange size (internal diameter)
152.4 mm
6.0 in
Exhaust system backpressure (maximum allowable)
10.0 kPa
40.2 in. water
Heat Rejection
Heat rejection to coolant (total)
149 kW
8474 Btu/min
Heat rejection to exhaust (total)
360 kW
20473 Btu/min
Heat rejection to atmosphere from engine
46 kW
2616 Btu/min
Heat rejection to atmosphere from generator
23.3 kW
1325.1 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip
1213 skVA
Frame
LC6114F
Temperature Rise
125 º C
225 º F
Emissions (Nominal)3
NOx mg/nm3
3438.4 mg/nm³
CO mg/nm3
170.2 mg/nm³
HC mg/nm3
5.3 mg/nm³
PM mg/nm3
7.9 mg/nm³
1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2
Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32. Some packages may have oversized generators
with a different temperature rise and motor starting characteristics.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.
4
February 08 2013 17:02 PM
PRIME 400 ekW 500 kVA
50 Hz 1500 rpm 400 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Prime - Output available with varying load for an
unlimited time. Average power output is 70% of the
prime power rating. Typical peak demand is 100% of
prime rated ekW with 10% overload capability for
emergency use for a maximum of 1 hour in 12. Overload
operation cannot exceed 25 hours per year.
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO3046 standard conditions.
5
February 08 2013 17:02 PM
PRIME 400 ekW 500 kVA
50 Hz 1500 rpm 400 Volts
DIMENSIONS
Package Dimensions
Length
Width
Height
NOTE: For reference only - do not use for
installation design. Please contact
your local dealer for exact weight
and dimensions. (General
Dimension Drawing #3930333).
3830.0 mm 150.79 in
1130.6 mm 44.51 in
2215.0 mm 87.2 in
www.Cat-ElectricPower.com
Performance No.: DM8494
2013 Caterpillar
All rights reserved.
Feature Code: C15DF1W
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
Gen. Arr. Number: 3921379
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the
"Power Edge" trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without
permission.
Source: European Sourced
February 08 2013
21372029
6
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