Bizzy Dumper

Bizzy Dumper
Bizzy Dumper
Owner, Operation, Accessories & Parts Manual
Model
Muck-Truck Bizzy
Starting with Serial Number 101
ENGLISH
04052000A 12/09
Printed in USA
TABLE OF CONTENTS
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE AND ADJUSTMENTS. . . . . . . . . . . . . . . . . 9
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CONTROLS AND FEATURES . . . . . . . . . . . . . . . . . . 5
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INTRODUCTION
THE MANUAL
PURCHASE INFORMATION
Before using the unit, carefully and completely read your
manual. The contents will give you an understanding of
safety instructions and controls during normal operation
and maintenance.
All reference to left, right, front, or rear are given from the
operator’s position, facing the direction of forward travel.
Please record the following information about your unit
and have it available before contacting us.
Serial Number:
Dealer/Distributor’s Name:
ENGINE MANUAL
The engine on this unit is covered by a separate manual
specific to the engine. This manual is included in the
literature package that shipped with the unit. Refer to this
manual for engine service recommendations. If the
engine manual is not available, contact the engine
manufacturer for a replacement manual.
Date of Purchase:
Year of Manufacture:
GB – 2
© Copyright 2009 Niche Product Sales LLC
ASSEMBLY
Remove From Crate
Push
Nut
1. Remove crate top and sides.
2. Remove protective plastic covering.
3. Cut and remove plastic shipping bands from axles.
Unit can remain on crate base during handle installation.
Parking
Brake Cable
Install Handles
Handles are shipped in downward position (see
Figure 1).
NOTE: Bizzy handles can be mounted in two positions
depending on the desired handle height. Ensure that
both sides are mounted at the same height.
Figure 1
1. Cut tie-straps retaining handles.
Handles
5/16 x 2" Hex
Bolt, Nut, Flat
Washer
2. Loosen but do not remove the 5/16 x 2” bolts, flat
washers and 5/16 lock nuts on each side of the
handlebars.
3. Rotate handle up to the operating position.
4. There are two mounting holes on each side to
adjust handle height. Determine which height best
suits the operator.
Figure 2
8. Remove push nut from Manual Package.
Upper
Mounting
Hole
9. Attach end of parking brake cable to pin on parking
brake handle and retain with push nut. Ensure that
push nut is fully seated on parking brake pin.
Tie
Strap
10. Remove unit from crate base.
Lower
Mounting
Hole
Handles
Figure 1
Figure 2
5. Remove the two 5/16 x 2" bolts, washers and hex
nuts from the Manual Package.
6. Align holes in handles with the holes in the handle
support and attach with hardware.
IMPORTANT: Ensure that both handles are mounted at
the same height.
7. Tighten front and rear hardware on both sides.
GB – 3
SAFETY
SAFETY ALERT SYMBOL
OL1253
Read the entire Owner/Operator manual. If the operator
or the mechanic cannot read the manual, it is the owner’s
responsibility to explain it to them. Only the user can
prevent and is responsible for accidents or injuries
occurring to themselves, other people or property.
Only trained adults may operate or service unit. Training
includes actual operation.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
Wear adequate safety gear, protective gloves and
footwear.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
DO NOT touch parts which are hot. Allow parts to cool.
ALWAYS keep hands and feet away from all pinch
points.
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Understand:
• How to operate all controls
These are safety alert symbols. They
mean:
•ATTENTION!
•YOUR SAFETY IS INVOLVED!
When you see this symbol:
•BECOME ALERT!
•OBEY THE MESSAGE!
OL3900
SIGNAL WORDS
The safety alert symbols above and signal words below
are used in this manual.
Read and understand all safety messages.
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
WARNING: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD RESULT
in death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used
to alert against unsafe practices.
SAFETY RULES
Read, understand, and follow all safety practices in
Owner/Operator Manual before use. Failure to follow
instructions could result in personal injury and/or damage
to unit.
Complete a walk around inspection of unit and work area
to understand:
• Work area • Your unit • All operational decals
Inspect unit before each use for: missing or damaged
decals and shields. Replace or repair as needed.
Keep children out of work area and under watchful care
of a responsible adult.
Check for weak spots on docks, ramps or floors. Avoid
uneven work areas and rough terrain. Stay alert for
hidden hazards or traffic.
DO NOT operate near drop-offs, ditches, or
embankments. Unit can suddenly turn over if wheels
move over the edge of a cliff or ditch, or if an edge caves
in.
•
The functions of all controls
•
How to STOP in an Emergency
•
Braking and turning characteristics
Keep safety devices or guards in place and functioning
properly. NEVER modify or remove safety devices.
Never carry passengers.
Use only attachments and accessories designed for your
unit.
Know the weight of loads. Do not exceed maximum
capacity of unit.
Use caution when backing up. ALWAYS back up slowly.
Always look down and behind before and while backing.
Check all hardware at regular intervals. Keep all nuts,
bolts, and wheel lug nuts properly tightened.
Disengage unit drive by releasing clutch lever before
changing gears.
Never leave a running unit unattended. ALWAYS shut off
engine before leaving unit.
This product is equipped with an internal combustion
type engine. DO NOT use unit on or near any
unimproved, forest-covered or brush covered land unless
exhaust system is equipped with a spark arrester
meeting applicable local, state or federal laws. A spark
arrester, if used, must be maintained in effective working
order.
Fumes from engine exhaust can cause injury or death.
Ensure proper ventilation. Do not run engine in a
confined area.
GB – 4
Keep engine and exhaust clean and free of accumulated
dirt, grease, oil of other flammable material.
Do not use a pressure washer directly on engine
electronics.
Fuel is highly flammable and its vapors are explosive.
Handle with care. Use an approved fuel container.
NO smoking, NO sparks, NO flames. NEVER fill fuel tank
when engine is running or hot from operation, or if an
open flame or cigarette is present.
NEVER fill or drain fuel tank indoors.
Replace fuel cap securely and clean up spilled fuel.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from vehicle before filling.
Keep fuel nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
DO NOT change engine governor settings or over-speed
engine.
A damaged or worn out muffler can cause fire or
explosion. Replace with manufacturer-recommend parts.
NEVER store unit with fuel in fuel tank, inside a building
where any ignition sources are present such as hot water
heaters, space heaters, or clothes dryers. Allow the
engine to cool before storing in any enclosure.
CONTROLS AND FEATURES
6
2
1
8
4
3
9
12
5
11
10
7
Figure 3
1. Parking Brake Lever
7. Oil Level Dipstick/Fill
2. Throttle/Choke Lever
8. Recoil Starter Handle
9. Fuel Tank/Cap
3. Forward Control Lever
4. Reverse Control Lever
10. Air Cleaner
5. Skip Release Lever
11. Primer Bulb
6. Skip
12. Muffler
GB – 5
OPERATION
CONTROLS AND FEATURES
Parking
Brake
Lever
See CONTROLS AND FEATURES on page 5.
Throttle Lever
(Figure 4)
1
2
The throttle lever controls the
choke position and the engine
speed. To choke the engine for
startup adjust to:
1. CHOKE (startup)
3
To increase or decrease the
engine speed, adjust to:
2. FAST
4
3. Part-Throttle
5
GO
STOP
Forward Drive
Control Lever
4. SLOW
To stop the engine, adjust to
5. STOP (engine is off)
Figure 6
Reverse Drive Control (Side Hand Control)
Figure 4
Parking Brake Lever
(Figure 5)
Engage the parking brake by releasing the lever when
not traveling with the unit or while emptying the skip. The
parking brake lever must be disengaged (pressed down
against handlebar) in order for the unit to move.
To drive in reverse:
Hold the parking brake lever against the handlebar and
slowly squeeze and hold the reverse drive control. Hold
the reverse drive control against the handlebar for fastest
speed.
To stop:
Release reverse drive control.
Parking Brake
Lever
Parking
Brake Lever
Parking Brake
On
Reverse
Drive
Control
Parking Brake
Off
STOP
GO
Figure 5
Figure 7
Forward Drive Control (Lower Hand Control)
To drive forward:
Hold the parking brake lever against the handlebar and
slowly squeeze and hold the forward drive (lower)
control. Hold the forward drive control against the
handlebar for fastest speed.
To stop:
Release forward drive control.
IMPORTANT: Avoid damage! DO NOT engage both
forward and reverse control levers at the same time.
GB – 6
Skip Release Lever
•
(Figure 8)
Squeeze the skip release lever to release the skip lock.
Release the skip release lever to engage the skip lock.
A minimum of 87 octane/87 AKI (91 RON). High
altitude use may require a different octane. Consult
your engine manual.
•
Gasoline with up to 10% ethanol (gasohol) or up to
15% MTBE (methyl tertiary butyl ether) is
acceptable.
•
Use of any gasoline other than those approved
above may void the engine warranty. If the pumps
are not marked for the content of alcohol or ethers,
check ethanol and MTBE levels with the fuel
supplier.
•
Do not modify the fuel system to use different fuels.
•
Never mix oil and gasoline.
Squeeze
lever to
release
skip lock
NOTE: All gasoline is not the same. If the engine
experiences starting or performance problems after using
a new gasoline, switch to a different fuel provider or fuel
brand.
Skip Release
Lever
Figure 8
IMPORTANT: Excessively oxygenated or reformulated
fuels (fuels blended with alcohols or ethers) can damage
the fuel system or cause performance problems. If any
undesirable operating problems occur, use a gasoline
with a lower percentage of alcohol or ether.
PRE-START
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Fuel Stabilizer
Park unit on level surface. Check and add fuel if required.
Check that the engine crankcase oil is full using dipstick.
Refer to Engine Manual for detailed instructions.
Primer Bulb
Push the primer bulb in to add fuel for easier engine start.
Primer Bulb
Gasoline left in the fuel system for extended periods
without a stabilizer will deteriorate, resulting in gum
deposits in the system. These deposits can damage the
carburetor and the fuel hoses, filter and tank. Prevent
deposits from forming in the fuel system during storage
by adding a quality fuel stabilizer to the fuel. Follow the
recommended mix ratio found on the fuel stabilizer
container.
Adding Fuel
1. ALWAYS place unit in open or well-ventilated area.
2. Stop engine and allow to cool.
3. Tilt skip forward to gain access to fuel tank.
4. Clean fuel cap and surrounding area to prevent dirt
from entering fuel tank.
5. Remove cap.
NOTE: DO NOT add oil to fuel. DO NOT use gasohol or
gasoline containing alcohol. See Engine Manual for
correct type and grade of fuel.
6. Fill fuel tank to within 1/2 in. (1.2 cm) of bottom of
filler neck with unleaded gasoline.
7. Replace fuel cap and tighten.
8. ALWAYS clean up any spilled fuel.
Figure 9
STARTING UNIT
1. Move the throttle lever into the choke position by
moving it fully forward.
GASOLINE
IMPORTANT: ALWAYS use gasoline that meets the
following guidelines:
•
NOTE: A warm engine requires less choking than a cold
engine.
Clean, fresh gasoline.
GB – 7
2. Push primer bulb two or three times for a cold
engine. See Primer Bulb on page 7.
2. Press parking brake lever down to handlebar.
3. Check behind for obstacles and ensure that travel
path is clear.
NOTE: It is unnecessary to prime a warm engine
3. Grasp recoil starter handle and pull rope out slowly
until it engages.
4. Pull rope with a rapid continuous full arm stroke. Let
rope rewind slowly.
4. Gently engage reverse control lever.
To Stop Unit
1. Release forward or reverse control lever.
2. Release parking brake lever.
NOTE: DO NOT let starter handle snap back against
engine.
3. Reduce engine speed with the throttle control lever.
5. Repeat until engine starts.
To Empty Skip
6. Move throttle lever to the rear to disengage the
choke and set engine speed to idle.
1. Stop unit and release parking brake lever.
7. Allow engine to warm.
2. Release the skip lock by squeezing the skip release
lever.
8. Set throttle to desired position based on travel
conditions and speed requirements.
3. Jerk both handlebars handles upwards. The skip
will pivot forward and dump the load.
To Reset Skip
OPERATION
1. Pull back on the skip.
To Move Forward
2. Engage the skip lock by releasing the skip lock
lever.
1. Press parking brake lever down to handlebar.
2. Gently engage forward control lever.
3. Ensure that skip lock has engaged before moving
unit.
To Move In Reverse
1. Stop forward travel of unit.
MAINTENANCE
MAINTENANCE CHECK LIST
CAUTION: Avoid injury! Explosive separation of
tire and rim parts is possible when they are
serviced incorrectly:
Perform routine checks as outlined below. Correct any
problems before using unit.
Component
Skip Lock Spring
Daily
•
Do not attempt to mount a tire without the
proper equipment and experience to
perform the job.
•
Do not inflate the tires above the
recommended pressure.
•
Do not weld or heat a wheel and tire
assembly. Heat can cause an increase in
air pressure resulting in an explosion.
Welding can structurally weaken or deform
the wheel.
•
Do not stand in front or over the tire
assembly when inflating. Use a clip-on
chuck and extension hose long enough to
allow you to stand to one side.
X
Drive Belt Tension
X
Parking Brake Adjustment
X
Control Cables Condition and Adjustment
X
Air Cleaner
Engine Oil Level *
Weekly
X
X
Tire Pressures
X
Attaching Hardware
X
* SAE 10W-30 oil is recommended for general use. Refer
to engine manual for engine maintenance procedures.
Tire Pressure
1. Check tire air pressures regularly. Recommended
inflation pressure is 18 psi (124 kPa).
LUBRICATION
NOTE: If Four Wheel Drive Kit 795723 is installed, inflate
two power drive tires to 26 psi (179 kPa)
GB – 8
Apply spray
Apply
lubricant to
spray
skip release as
lubricant.
necessary. DO
NOT use oil or
grease.
SERVICE AND ADJUSTMENTS
LEVER ADJUSTMENTS
Access Cover
(Figure 10)
Forward control, reverse control and skip release cable
adjustments are made at the levers. To adjust:
1. Loosen lock nut (item 1).
2. Adjust cable by rotating adjustment nut (item 2).
Moving adjustment nut away from the lever will
result in earlier engagement.
3. Tighten lock nut.
Left Handlebar
4
Figure 11
ADDITIONAL ADJUSTMENTS
3
Drive Control Cables
2
1
(Figure 12)
If forward or reverse control cable adjustments at the
levers are insufficient, additional adjustments can be
made to the cables where they mount to the unit frame:
1. Remove access cover.
2
1
2. Loosen lock nuts on the cable.
Right Handlebar
3. Adjust cable to desired position.
4. Tighten lock nuts.
2
5
1
1
2
1. Lock Nut
2. Adjustment Nut
3. Forward Control Lever
4. Reverse Control Lever
5. Skip Release Lever
Figure 10
ACCESS COVER
(Figure 12)
Access to the drive belts and control cables is gained
through the access cover located under the skip. To
remove the cover, move the skip to the dump position
and remove four hex bolts retaining access cover.
NOTE: Drive components can also be accessed from
under the unit by removing the six hex bolts retaining the
bottom cover and removing the cover. AVOID DAMAGE!
DO NOT tip unit on its side or front for access. Gasoline
or oil will drain out of the engine and damage
components.
GB – 9
1. Forward Control Cable
2. Reverse Control Cable
Figure 12
Parking Brake Cable
Installation
(Figure 13)
If adjustment at the lever does not allow parking brake to
fully engage or release, additional adjustment can be
made at the cable end:
1. Loosen lock nuts on the cable.
(Figure 16)
1. Install the forward drive (bottom) belt. Ensure that
belt is properly routed inside of belt fingers.
2. Install the reverse drive (top) belt. Ensure that belt
is properly routed inside of belt fingers.
2. Adjust cable to desired position.
3. Attach the neutral return spring to the reverse (top)
drive idler arm.
3. Tighten lock nuts.
4. Install the access cover.
Lock Nuts
5. Adjust drive controls as necessary See LEVER
ADJUSTMENTS on page 9.
3
Figure 13
1
2
Parking Brake
Cable
DRIVE BELT REPLACEMENT
(Figure 14)
Removal
1. Belt Fingers
2. Reverse Drive Belt
3. Forward Drive Belt
1. Remove access cover.
2. Disconnect the neutral return spring from the
reverse (top) drive idler arm.
Figure 15
3. Remove the reverse drive (top) belt.
4. Remove the forward drive (bottom) belt.
3
1
1. Neutral Return Spring
2. Reverse Drive Belt
3. Forward Drive Belt
2
Figure 14
GB – 10
1
Forward Drive Belt Routing
2
4
1
Reverse Drive Belt Routing
3
1
2
1. Drive Motor Pulley
2. Idler Arm
3. Reverse Drive Belt
4. Forward Drive Belt
Figure 16
GB – 11
PARTS LIST
CHASSIS & ENGINE
15
14
16
17
5
13
4
5
1
18
7
9
12
3
2
6
8
3
3
10
11
3
5
4
3
1
2
GB – 12
CHASSIS & ENGINE (CONT’D)
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
01265600
05965300
06543500
00967115
00961702
03737118
05947400
00130969
03969000
00967343
08271400
03968551
06500638
01478410
03969151
05952600
05952400
03742351
3
3
13
5
8
1
2
1
1
2
1
1
10
6
1
1
2
1
Description
STUD, BELT FINGER
BLT-HEX .25-20 x 3.25 YWZC
NUT-LOCKING-TOP-FLANGE .25-20
LOCKNUT, 5/16-18 NYLOC Y
WASHER,M8 REG FLAT Y
SPRING, EXT .437 x .055 X 3.00
BLT-HEX .25-20 x 1.25 GR5 YWZC
KEY, .188 x .188 x 2.50 SQ
PULLEY, DBL GROOVE ECO POWB
SET SCREW, 5/16-18 x .625 SQ CUP
ENGINE, B&S 6.25HP CARB
WLDT, FRAME ECONOMY POWB
NUTZERT, 5/16-18 x .667 HEX Y
BOLT, 5/16-18 x .625 FGH 5 Y
PLATE, BELLY ECO POWB
BLT-HEX .31-18 x 2.50 GR5 YWZC
BLT-HEX .31-18 x 1.50 GR5 YWZC
PLATE, LATCHING CATCH
GB – 13
POWER DRIVE SYSTEM
2
1
3
20
4
5
1
6
3
14
2
12
17
3
15
16
18
11
12
2
19
17
1
7
6
13
10
9
7
6
8
3
21
GB – 14
1
POWER DRIVE SYSTEM (CONT’D)
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
05700001
03970951
06436300
07400034
03968700
03970851
05500023
03264800
61166300
06400827
00275100
05500030
03264700
01254800
06400015
05710200
06600002
05480000
03993900
07100227
07100228
4
3
6
12
1
3
2
1
1
1
4
4
1
1
1
1
2
1
1
2
2
Description
CLIP, SNAP .625 DIA
SPACER, WHEEL LONG ECO
WSHR-FL-STL 1.010 x 1.505 x .062
SC-TAP .25-20x.50 HWH TR YWZ
AXLE, REAR ECO POWB
SPACER, WHEEL SHORT ECO
BSHG-SLV .706 x .764 x .75 BRZ
AXLE, DIFFERENTIAL - SHORT
DIFFERENTIAL ASSEMBLY
WSHR-FL-NYL 1.42 x 2.12 x .28
BUSHING, RAKE SHAFT 1.0 HP
BSHG-FLG, NYLINER 1.0 HP
AXLE, DIFFERENTIAL-LONG
RETAINER, BEARING
WASHER, .500 x .750 x .020
RG-RTNG-EXT .500 x .042
KEY-RECT .25 x .188 x 1.00
BRG-BALL .50 x 1.38 x .8 SEALED
PINION, DRIVE POWB
ASSY, TIRE/WHEEL 6 x 13 – RH
ASSY, TIRE/WHEEL 6 x 13 – LH
GB – 15
TRANSMISSION & PARKING BRAKE
1
2
41
9
3
40
37
8
4
36
5
35
46
47
6
34
48
7
33
45
32
44
8
31
9
30
29
10
38
11
28
12
27
26
13
43
25
4
14
15
42
24
16
23
39
17
18
19
22
13
21
GB – 16
20
TRANSMISSION & PARKING BRAKE (CONT’D)
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
06530900
07200512
05965300
06543500
03279300
06439100
07300435
06435800
05964700
01247300
01247500
05948000
07400033
01255000
05435100
01255500
03294200
01290400
01255300
06600211
01255251
01256400
06400015
05710200
06530400
03969251
06514900
01265600
05957200
01285900
06542000
01258900
00444400
01259000
08300435
01289600
05967100
00967070
06500638
07300012
01251600
06534900
06223600
05802900
01254602
05500839
08307800
01254700
1
1
1
5
1
2
2
4
2
1
1
1
14
2
2
2
1
2
4
2
2
2
1
1
4
1
2
1
1
1
2
2
2
2
2
1
1
4
4
1
1
2
2
1
1
2
2
1
Description
NUT-JAM-NYL .250-20 W/INSERTYZ
BELT, 3L WRAPPED ECO POWB
BLT-HEX .25-20x3.25 YWZC
NUT-LOCKING-TOP-FLANGE .25-20
ARM, TRANS IDLER
WSHR-FL-STL .328 x .87 x .179 YWZC
PULLEY, IDLER .25 x .875 x .97
WASHER, FLAT .531 x 1.062 x.095
BLT-HEX .25-20 x 1.75 GR5 YWZC
SPACER, .28 x 1.0 x 1.25
PULLEY,ERSE INPUT
BLT-HEX .31-18 x 3.50 GR5 YWZC
SCREW, TAPPING 10-24 x .375 PRE-COAT
HOUSING, GEAR BOX
BRG-BALL .625 x 1.375 x .43
WLDT, PINION INPUT
SHAFT, TRANSMISSION OUTPUT
GEAR, REDUCTION
BUSHING, OUTPUT SHAFT
KEY, 1/8 x 1/8 x 1.0
SUMP, GEARBOX
GASKET, TRANSMISSION
WASHER, .500 x .750 x .020
RG-RTNG-EXT .500 x .042
NUT-SPNLK-FLG .312-18 YWZC
WLDT, PLATE TRAN MOUNT POWB
PUSHNUT 5/16
STUD, BELT FINGER
BLT-HEX .31-18 x 2.00 GR5 YWZC
PULLEY, TRANS INPUT
NUT-LK-TOP-FLG .375-16 YWZC
SPACER, 3L V IDLER
IDLER, 3L FRONT SIDE
SPACER, .390 x .75 x .188
SPRING, .625 x 2.50 EXTENSION
ARM, TRANS IDLER
BLT-HEX .25-20 x 2.00 GR5 YWZC
BOLT, 5/16-18 x 1.00 FGH 5 Y
NUTZERT, 5/16-18 x .667 HEX Y
PULLEY, CABLE
TUBE-SPACER, .280 x .375 x .375
NUT-FLG .375-16
BLT-RDHDSQNL .38-16 X 1.00
PIN-ROLL .156 x 1.00
FLANGE, PIN GUIDE
BUSHING, .50 x .59 x .75
SPRING-COMP .046 x .44 x .52
PIN, DETENT
GB – 17
HANDLEBARS AND CONTROLS
1
3
24
2
7
23
6
4
5
25
5
2
17
22
5
9
8
21
20
11
19
13
14
15
18
16
GB – 18
13
12
10
HANDLEBARS AND CONTROLS (CONT’D)
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
06900329
06900330
03976051
05967100
06437300
03919351
07518700
06530900
00399300
05956700
05500040
05957200
00961702
06900340
03920051
00967070
08300026
05947000
00967115
03919251
00111910
03919051
05961600
03919451
03737111
1
2
1
3
13
1
2
5
2
1
2
4
20
1
1
8
1
2
14
1
2
1
1
1
1
Description
CONTROL-LEVER W/CABLE
CONTROL-LEVER W/CABLE
WLDT, HANDLE BRK REL POWB
BLT-HEX .25-20 x 2.00 GR5 YWZC
WASHER, FLAT STEEL .281 x .62 x .065
TUBE, LH HANDLE SHORT
HANDLE GRIP
NUT-JAM-NYL .250-20 W/INSERTYZ
BUSHING, FLANGE
BLT-HEX .25-20 x 2.25 GR5 YWZC
SPACER, HANDLEBAR
BLT-HEX .31-18 x 2.00 GR5 YWZC
WASHER, M8 REG FLAT Y
CABLE-BRAKE CONTROL
WLDT, LH HANDLE
BOLT, 5/16-18 x 1.00 FGH 5 Y
SPRING, TORSION
BLT-HEX .31-18 x .75 GR5 YWZC
LOCKNUT, 5/16-18 NYLOC Y
WLDT, CONTROL PANEL
CABLE TIE, .15 x 8.50
WLDT, RH HANDLE
BLT-HEX .25-20 x 2.50 GR5 YWZC
TUBE, RH HANDLE SHORT
CONTROL, THROTTLE
GB – 19
SKIP & INSPECTION COVER
2
1
3
5
6
4
Item
Part No.
Qty.
1
2
3
4
5
6
03996451
00672800
05947000
06500638
03738253
00967212
1
2
4
6
1
1
Description
PLATE, BELT COVER POWB
BUMPER, RUBBER SNAP-IN
BLT-HEX .31-18 x .75 GR5 YWZC
NUTZERT, 5/16-18 x .667 HEX Y
WELDMENT, SKIP MT (RED)
PIN LYNCH .188 x 1.25
GB – 20
DECALS
4
5
6
1
2
Item
Part No.
Qty.
1
2
3
4
5
6
03737231
03737232
03737233
04050900
04051000
05305100
2
2
2
1
2
1
3
Description
DECAL, MUCK TRUCK SILVER
DECAL, MUCK TRUCK LOGO SILVER
DECAL, MAX LOAD
DECAL, OPERATION
DECAL, BIZZY
DECAL, AMERICAN FLAG
GB – 21
ACCESSORIES
FOUR WHEEL DRIVE KIT – 795723
7. Inflate power drive tires to 26 psi (179 N•m). (See
Tire Pressure on page 8.)
Assembly and Installation
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
installing and using accessories.
SAFETY RULES
•
Always wear gloves when handling accessories.
Installation
(Figure 17)
1. Deflate power drive tires.
2. Slide four wheel drive pivot shaft through hole in
side of frame between front and rear wheels.
3. Slide wheel assembly over shaft while slightly
rotating wheels.
4. Install snap clip on end of pivot shaft.
5. Install wheel assembly on opposite side.
Figure 17
6. Install snap clip on end of pivot shaft.
8. Align all panels and tighten hardware.
Parts List
3
2
7
4
1
6
5
Item
Part No.
Qty.
1
2
3
4
5
6
7
03737105
00961704
00964015
03970551
06200116
05700001
03970651
2
2
2
2
2
2
1
Description
Assembly, Wheel Power Drive
Washer, M12 Regular Flat
Locknut, Nyloc 1/2-13
Weldment, Power Drive Bracket
Bolt, Carriage 1/2-13 x 5
Clip, Snap
Shaft, 4WD Pivot
GB – 22
WARRANTY
Serial Number:
Warranty is 12 calendar months from date of sale for Consumers and 90 days for units used in the Commercial Sector.
Under the following conditions:
• Routine maintenance completed in accordance with Owners Manual.
•
Returned defective parts are approved by Niche Product Sales LLC.
•
Machine is not abused or operated with known faults or lack of maintenance.
•
Repairs are in accordance with Niche Product Sales LLC.
AT AN AGREED JOB RATE
Only defective parts are covered, and not wearable components which require replacement because of normal wear,
for example puncture, chipped paint, dented skip etc. Niche Product Sales LLC will not be held liable for any
consequential losses.
PERSONAL CUSTOMER GUARANTEE STATEMENT
If there is any component, or components, manufactured by Niche Product Sales LLC Ltd. which are found to be
defective within 12 months from the date of purchase (or 90 days in the case of a machine used for hire/commercial
purposes), Niche Product Sales LLC. will replace the faulty component(s) free of charge, provided they are notified
immediately upon date of failure.
THE FOLLOWING ARE NOT COVERED BY THIS GUARANTEE
1. Engines – Engines are guaranteed by their respective manufacturers.
2. A machine which has been subject to operation in excess of recommended capacities, misuse, negligence or
accident, or has been altered or modified in a manner which has not been authorized by Niche Product Sales
LLC.
3. Wear parts – belts, cables etc.
4. Transportation Charge – to and from the warranty repair site.
Niche Product Sales LLC operates a policy of continual development and reserves the right to alter
product specifications without giving prior notice.
GB – 23
Niche Product Sales LLC
586 Mercantile Place
Port Saint Lucie, FL 34986
www.mucktruck.com
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