microMIG™ Weld Package For heat-reduced welding with penetration Spatter-free, heat-reduced, defined penetration microMIG™ Weld Package: DCT power source // Weld process controller // Robot interface // Frontpull™ module // Wire Guidance // Control cable // Cable bundle // Torch system // Goosenecks // Consumables Document no.: DOC-0113EN | Revision: sks1109.en.2.d.ms SKS Weld Package: System design 4 2 2 9 7 1 10 7 8 3 SKS Weld Package components: Overview 1 2 DCT power source 3 Weld process Robot interface controller + Software 4 5 Frontpull™ module 7 6 Wire Guidance 8 Control cable Ground cable 9 Cable bundle Torch system Frontpull™ 10 11 Goosenecks/ TCP drawings/ Consumables Checking fixtures/ Gas nozzle dimensions SKS microMIG™ Weld Package Weld Package Torch system Frontpull™ with integrated wire feeder This brochure contains information about the SKS Weld Package microMIG™, the torch system, as well as consumables and spare parts. There are various features of the welding machine components and torch systems available depending on the robot system and the welding task. The microMIG™ Weld Package can be used with common industrial robots. Please look for color coding to specify the robot types ABB, FANUC, KUKA and MOTOMAN ( ). The complete SKS microMIG™ Weld Package is designed for the following welding processes, materials and power range: Processes: microMIG™ (MIG/MAG/GMAW), Pulse, MIG Brazing Materials: Fe, CrNi, Al, CuSi Wire diameter: 0.8-1.6 mm Max. power: 420 A - 60 % duty cycle/40 °C, air-cooled 1 Power source Alternative LSQ5 power source with Direct Control Technology DCT The LSQ5 ensures the optimum arc energy. It uniquely adjusts to different weld processes. Unlike conventional power sources with inverter technology, the LSQ5 with Direct Control Technology controls its switching transistors without any fixed clock frequency according to the needs of the weld process. Without any delay, the energy needed for the process is provided instantly. LSQ3 power source with The flexible fine tuning is done by a central processor. Direct Control Technology (DCT) The CPU continuously analyzes the weld process and The LSQ3 offers enough power current/voltage values on the basis of data obtained and reserves for special weld tasks optimally drives the switching transistors of the power like chassis and exhaust parts and section. This results in an extremely high efficiency and a other thin sheet metal applications. low temperature development. LSQ3: 340 A at 60 % duty cycle, The power source can be configured with only two 3 x 400 V buttons and four LED indicators. For world-wide usage, LSQ3A: 340 A at 60 % duty cycle, voltages can be configured without opening the power Power source LSQ5 3 x 480 V source. Overview of power sources Part-no. Description 77-1185-00 LSQ5 77-1184-00 LSQ3 77-1184-10 LSQ3A The main benefits are: DCT provides a speed regulation up to ten times higher compared to conventional inverter technology. This leads to excellent control behavior and shorter response times. The weld properties are substantially improved. Software replaces hardware: Fewer components also increase the reliability in continuous operation. Specifications: Description LSQ5 LSQ3 Performance 420 A - 60 % 340 A - 60 % duty cycle/40 °C duty cycle/40 °C Processes Option Wall mount for LSQ5 Space-saving design that makes for easy cleaning/maintenance. LSQ3A 340 A - 60 % duty cycle/40 °C MIG/MAG (GMAW) Weight 49 kg 37 kg 37 kg Primary voltage 3 x 400 (480) V 3 x 400 V 3 x 480 V Wall mounting Yes (optional) Yes (integrated) Yes (integrated) Conformities CE, CSA, UL CE CE Dimensions L/W/H 450 x 400 x 540 mm 450 x 330 x 540 mm 450 x 330 x 540 mm LSQ5 option Description Wall mount Part-no. 77-1180-01 2 Weld process controller Innovative Control Concept with Touch Screen. . New With the new Q84 up to four weld machines can be controlled centrally. Weld Process Controller Q84 The new Q84 is equipped with a 10 inch touch screen, an innovative usability concept and an advanced visualization technology for much easier operating. The user interface has the look and feel of the Q8Tool4 software. The real weld controllers are in card slots in the Q84. This new weld controller concept can host up to four Q81 weld process controller cards. Every single Q81 card can independently control a weld machine. 2 Weld process controller 1 2 3 4 3 2 1 4 Controlling up to four weld machines at the same time Weld process controller Q84 The universal weld process controller Q84 calculates the optimal parameters for each welding process. Only basic data such as material, wire type, wire feed speed and type of gas must be entered. Processes/features: microMIG™ (MIG/MAG/GMAW, Pulse, MIG Brazing), RWDE™, NWDE™ Programs: 992 (x4) General functions: Display and saving of readings, alarms Monitoring functions: Weld current monitoring, auto compensation, arc and ignition monitoring, motor current, gas and water monitoring Easy to network via Ethernet: Traceability Ports: RJ45-Ethernet, SPW-Bus, micro SD Remtote Control/Administration: Q8Tool, VNC client Please note: Overview weld process controller The Q84 can be equipped with up to Description four Q81 weld process controller cards. Q84 with 1 Q81 weld process controller card Q84 with 2 Q81 weld process controller cards Q84 with 3 Q81 weld process controller cards Q84 with 4 Q81 weld process controller cards Overview Q84 Mounting kits Description Mounting on Power Source LSQ5 Wall mounting Part-no. 77-7240-10 77-7240-20 77-7240-30 77-7240-40 Part-no. 77-7240-01 77-7240-02 2a Weld process controller Alternative Weld process controller Q8pt and Q8pw The Q8pt is the alternative to the Q84. It has the same functionality/features as a single weld card of the Q84. The illuminated LCD display shows clearly all parameters and values needed for the weld task or program selection. Processes/features: microMIG™ (MIG/MAG/GMAW, Pulse, MIG Brazing), RWDE™, NWDE™ Programs: 992 General functions: Display and saving of readings, alarms Weld process controller Q8pt Monitoring functions: Weld current monitoring, auto compensation, arc and ignition monitoring, motor current, gas and water monitoring Easy to network via Ethernet:up to traceability Ports: RS232, USB, RJ45-Ethernet, SPW-Bus Overview weld process controller Description Q8pt Q8pw Part-no. 77-7210-00 77-7220-00 Weld process controller Q8pw Same functionality as Q8pt but in a wall mount version (-w) 2b Software/IT Q8Tool software The Q8Tool software provides accurate and comprehensive process monitoring. The user can store weld parameters for documentation on a PC and/or administrate them. It offers basic functions such as reading, modifying and documenting of weld parameters. Additionally, new weld parameters can be created and transferred to the universal weld control Q8pt/w. The Q8pt/w weld data is portable and the installation of further control units on new equipment is easy. Also, the software allows reading and exporting of measurements and alarms. Graphical and numerical recording of measures helps defining and optimizing parameters for new parts. Users have a powerful tool for analyzing and documenting their weld results. Network The weld controller units can easily be networked via Ethernet ports: Time savings through centralized administration of all controllers within the corporate network. There is a central backup of all welding parameters, management of user rights and access, process monitoring up to traceability. The Q8Tool software is provided free of charge with the Q8 series weld controller. No additional hardware or software is required. 3 Robot interface A Perfect integration. Interfacing all industrial robot types. B or Interface UNI 5 With the universal interface solution from SKS, weld controllers can be connected with all industrial robot types. Users basically have two options for connecting robots with weld controllers: The connection can be realized with the SKS interface UNI 5 or by integrating into a given field bus environment with a field bus solution. Standard application Field bus application Robot controllers or overall system controllers (e.g. PLC) use Field bus systems exchange signals via serial communication. digital or analog signals to communicate with the SKS weld The field bus master, usually the robot controller or overall controller. The interface UNI 5 translates these signals for system controller, bundles and processes the signals of the the SKS welding machine. With just one interface, a variety connected field bus, including the welding machine. Standard of digital encodings and analog levels can be processed. The field bus systems are e.g., Interbus-S, Profibus DP or Device- interface UNI 5 comes with a preconfigured connection kit Net. The SKS field bus interface FB5 translates the field bus for easy installation. signals for the SKS welding machine using a standardized protocol. It makes no difference which type of field bus system is used. The signals are always at the same place on the field bus. This makes the preparation of the robot or system controller much easier. 3 Robot interface A Robot interface UNI 5 The interface connects the welding equipment with all industrial robot types. With its high degree of standardization, the UNI 5 is the perfect choice for connecting the weld controller (e.g. Q8pt/w) with an industrial robot. The UNI 5 comes preprogrammed and configured for different robot types. Configuration to a particular robot type is handled easily by programming the interface with two buttons for the given robot type. Overview of robot interfaces For robot type-ABB Description UNI 5A for IRC5 Part-no. 77-8011-08 For robot type-FANUC Description UNI 5A for RJ3iC Part-no. 77-8001-84 For robot type-KUKA Description UNI 5A for KR C2 Part-no. 77-8011-08 For robot type-MOTOMAN Description UNI 5C (Synchroweld™ over RS232) for NX 100 / DX 100 Part-no. 77-8013-00 Alternative B Field bus connection Various field bus types are supported (e.g. Profibus DP, DeviceNet). The field bus interface has drilled bore holes for flexible mounting within the weld cell. Two additional mounting kits provide easy installation at the power source or into the cabinet. Additionally, external power can be connected to the interface. More details on SKS solutions for the specific field bus types are available on request. Overview FB 5 interfaces Description Interbus-S (copper line) Profibus DP DeviceNet Cabinet mounting Description Mounting kit for cabinet Control cable with bracket Power source mounting Description Mounting kit for power source Optional power supply (24V) Description Connection cable 2.0m (with open ends) Part-no. 77-3-1 77-3-2 77-3-3 Part-no. 77-1182-02 77-3102-02 Part-no. 77-1182-03 Part-no. 77-1182-04 4 Frontpull™ module Option Frontpull™ module The Frontpull™ module uses the proven industrial strength housing of the PF5 wire feeder. The installation is easy because the wire feeder brackets also fit the Frontpull™ module. The motor control board is included in the module. The wire feeder mechanics are located in the torch. This separation protects the electronics from the noise of the welding process. The Gas pressure monitoring PF5 proven power pin block connection technology is also used in the Frontpull™ module to reach the most possible standardization. Overview of Frontpull™ module Description Frontpull™ module Gas pressure monitoring Part-no. 10-5-100 10-2-0-70 Frontpull™ module bracket Wire feeder bracket for Frontpull™ module with holes and screws for installation Overview of Frontpull™ module brackets For robot type-ABB Description IRB1600 IRB2600 Part-no. 14-2-3 14-2-7 For robot type-FANUC Description M10iA / M20iA Part-no. 14-4-2 For robot type-KUKA Description KR16 Part-no. 14-3-2 For robot type-MOTOMAN Description HP20 Part-no. 14-1-16 5 Wire Guidance 1 2 3 2 4 1 Wire inlet body with quick coupling at wire feeder 2 Connector for polymer conduit 3 Polymer conduit 4 Drum connector With the new SKS polymer guidance, the high efficiency of the whole system extends up to the drum. Advantages of polymer wire guidance Extraordinary good glide properties reduces motor load Minimized abrasive wear and reduced dirt in wire feeder and torch system Lightweight design and a high inherent stability for easy installation Length can be freely chosen by the customer Cost optimized exchange: only the polymer conduit must be changed, connectors are reuseable. Alternative Wire inlet bodies for additional systems Beside the wire inlet body for the SKS wire guidance, inlet bodies for additional systems are available. Overview of wire inlet bodies for additional systems Description M10 with internal thread for ESAB UNF 3/8x24’’ with external thread with 9.6 mm bore hole with 13 mm bore hole with PG9 thread with 1/4” internal thread Part-no. 10-2-0-50 10-2-0-51 10-2-0-52 10-2-0-53 10-2-0-56 10-2-0-60 6 1 Wire Guidance Wire inlet body with quick coupling Wire inlet body for PF5 with quick coupling Wire inlet body with quick coupling Description Wire inlet body with quick coupling 2 Part-no. 10-2-0-61 Connector for polymer conduit Connection nipple for polymer conduit Connector for polymer conduit Description Connector for polymer conduit Part-no. 44-40-3 Please note: Two connectors necessary. 3 Polymer wire conduit Polymer wire conduit (sold by meter) Polymer wire conduit Description Polymer wire conduit, blue 4 Part-no. 44-9-1 Connector for wire drum Quick connector with ceramic-inlet Connector for wire drum Description Connector for wire drum Part-no. 44-40-1 7 Ground cable Ground cable with 70 mm2 connector and cable plug Overview of ground cables Cables with larger diameters are available on request. 6m Length 228078106 228078100 10 m 228078115 15 m 228078120 20 m 8 Part-no. Control cable Control cable: L700/SPW-bus Standard control cable to connect the components: Weld controller, power source, robot interface, Frontpull™ module. Overview of control cables Length 0.5 m 1m 2m 3m 5m 7m 10 m 12 m 15 m 20 m 25 m 30 m Part-no. 541031050 541031001 541031002 541031003 541031005 541031007 541031000 541031012 541031015 541031020 541031025 541031030 Plug & Play: Control cable L700 The advantages of a system concept are revealed by its details: One standard control cable (L700) connects all system components (power source, robot interface, weld process controller and Frontpull™ module) within the SKS welding system. The system is expandable: Other components, such as the water cooler WK5, can be integrated at any time into an existing system. New devices are automatically detected. Power source Robot interface Weld process controller Frontpull™ module 8 Cable bundles Cable bundles: Power source to Frontpull™ module Coaxial power cable 72 mm2 with internal gas flow, control cable L700, disconnect cable, corrugated tube and cable holder. Air-cooled version. Overview of cable bundles Part-no. Length 20-4-5 5m 20-4-7 7m 20-4-10 10 m 20-4-12 12 m 20-4-15 15 m 20-4-20 20 m 8a Cable bundles: Clamping set Mounting cable bundle: Clamping set Provides perfect installation of the cable bundle for all different robot types. Undefined cable movements are prevented. This results in higher lifetime. Overview of cable bundle clamping sets For robot type-ABB For robot type-FANUC Description Part-no. Description IRB1600 on request M10iA IRB2600 91-3-0-41-11 M20iA For robot type-KUKA Part-no. 91-3-0-41-6 91-3-0-41-8 For robot type-MOTOMAN Part-no. Description Part-no. Description KR16 HP20 91-3-0-41-12 91-3-0-41-4 Dividable cable bundles Alternative Parts of the dividable cable bundle 1 Connection to power source Connection from power source 2 Connection bracket 5m 7m 10 m 12 m 15 m 3 Connection from connection bracket to connection bracket Length Connection to Frontpull™ module to Fronptull™ module Part-no. 20-7-5 Length Connection bracket 20-7-7 Part-no. 20-6-0-1 Length 3m 5m 20-7-10 7m 20-7-12 Part-no. 20-6-3 20-6-5 20-6-7 20-7-15 Cable bundle with separation between power source and Frontpull™ module The moving parts of the cable bundle (next to the robot) are separated from the non-moving parts (power source). In case of maintenance work, only the moving parts have to be changed. The quick and easy replacement concept results in time and cost savings. To power source To Frontpull™ module 9 Torch system Frontpull™ Welding evolution: Spatter-free ignition. microMIG™ with torch system Frontpull™ Technology determines future: Latest example is the newly developed welding process microMIG™, the SKS innovation for heat-reduced welding with defined penetration: as good as spatter-free. The highly precise Frontpull™ torch system was the perfect hardware platform to realize the new weld process; just by adding a new software. Two innovations resulted in many advantages: No synchronizing problems leads to a high reliability, thus, just one wire feeder is necessary. This one is integrated into the torch. Additionally the integrated new microMIG™ weld process is as good as spatter-free and provides heat-reduced welding with defined penetration. The complete SKS microMIG™ Weld Package is designed for the following welding processes, materials and power range: Processes: microMIG™ (MIG/MAG/GMAW), Pulse, MIG Brazing Materials: Fe, CrNi, Al, CuSi Wire diameter: 0.8-1.6 mm Max. power: 420 A - 60 % duty cycle/40 °C, air-cooled 9a Torch system: Collision protection Collision protection Power Clutch HD for welding robots with outer cable dress The SKS collision protection is based on the Power Joint™ concept, continuing the modular structure of the SKS components. This ensures the same high precision TCP accuracy in the Frontpull™ as found in SKS Power Joint™ systems. Power Clutch HD Description Part-no. 71-6 Collision protection Technical data 9b Collision protection deflection 10° Reset accuracy ± 0.2 mm with TCP 400 mm Weight 1.5 kg Torch system: Torch body and mounting arm Frontpull™ torch system including mounting arm In comparison to traditional push-pull systems, the SKS Frontpull™ concept provides a higher reliability. This is achieved by omitting the "push" part and solely pulling the wire. Using the PF5 drive technology ensures appropriate power reserves for the best wire feeding. With a weight of only 3.2 kilograms, the Frontpull™ torch supports the new generation of robots. The requirement for a fast acceleration and high response speeds are implemented. The mechanics is separated from the electronics allowing less weight on the sixth robot axis resulting in a higher reliability of the electronics. The Frontpull™ torch prevents wire slippage therefore providing the most accurate wire feeding closest to the process. The "Lift-Arc" spatter-free ignition routine and a spatter reduced welding process provide an additional quality improvement. With the microMIG™ Technology (MMT) the Frontpull™ torch provides heat-reduced welding, practically spatter-free. Frontpull™ Description Frontpull™ with torch body and mounting arm Part-no. 10-6 Advantages: Standard components (power sourcce, weld process controller) Standard SKS torches and consumables can be used The wire feeder is at the sixth robot axis providing for a highly precise wire feeding The Frontpull™ torch system is based on the proven SKS Power Joint™ and Power Feeder know-how Supports spatter-free ignition High reliability – No synchronization problems Technical data Weight 3.2 kg Motor 70 W, 42V Wire feeding speed 0 - 25 m/min Roll diameter 28 mm 9c Torch system: Torch body and mount arm accessories Drive roll for Frontpull™ For wire diameters 0.8 - 1.6 mm and groove-types (V-groove for steel and U-groove for aluminum wires) Overview of four roller drive rolls Description Part-no. Description Wire-ø 0.8 mm, V-groove Wire-ø 1.6 mm, V-groove Wire-ø 0.9 mm, V-groove Wire-ø 1.0 mm, V-groove Wire-ø 1.2 mm, V-groove Wire-ø 1.4 mm, V-groove 12-2-4-08 12-2-4-09 12-2-4-10 12-2-4-12 12-2-4-14 Part-no. 12-2-4-16 12-2-4-110 Wire-ø 1.0 mm, U-groove 12-2-4-112 Wire-ø 1.2 mm, U-groove 12-2-4-116 Wire-ø 1.6 mm, U-groove Pressure roll Pressure roll for wire feeder Pressure roll Part-no. Description 12-2-3-0 Pressure roll Center guides Overview of center guides For steel or aluminum wires 9d Part-no. Description Available in two versions: Wire-ø < 2 mm for steel wire 12-2-1-15 Wire-ø 0.8-1.0 mm for aluminium 12-2-1-17 Wire-ø 1.2-1.6 mm for aluminium 12-2-1-19 Torch system: Mounting Power Clutch robot flange Overview of robot flange For robot type-ABB Description IRB1600 IRB2600 For robot type-FANUC Part-no. KR16 Part-no. Part-no. Description 63-4-5 63-4-8 For robot type-MOTOMAN 63-4-3 TCP-extension The TCP-extension increases the freedom of accessibility and depth of immersion into the weld part/fixture Part-no. M10iA / M20iA For robot type-KUKA Description Description 63-4-13 HP20 63-4-1 Overview TCP-extension Length 50 mm 100 mm Part-no. 93-29 93-14 9e Torch system: Torch cable Torch cable High flexible coaxial cable 72 mm2 with Power Pin and torch connector including switch-off cable for the robot. Additionally the Power Pin extension is required. Overview recommended torch cable lengths for robots For robot type-FANUC For robot type-ABB Part-no. Description Part-no. Description IRB1600 (0.75 m) M10iA (0.9 m) IRB2600 (1.0 m) 61-5-075 61-5-10 For aluminum applications 61-5-10 For robot type-MOTOMAN For robot type-KUKA Please note: M20iA (1.0 m) 61-5-09 Part-no. Description Part-no. Description KR16 (1.0 m) HP20 (1.0 m) 61-5-10 the Power Pin-Cap with Overview of torch cables Length part-no. 61-2-0-2-7 is required. Length 1.5 m 0.75 m 0.9 m 1.0 m 1.2 m Part-no. 61-5-075 61-5-09 61-5-10 61-5-12 1.8 m 2.0 m 2.4 m Power Pin extension 61-5-10 Part-no. 61-5-15 61-5-18 61-5-20 61-5-24 61-2-0-2-5 Connection cable for Frontpull™ torch Connection between Frontpull™ torch and microMIG™ module Overview connection cables Length 1.0 m 1.2 m 1.3 m 1.5 m 1.8 m Part-no. 77-2012-10 77-2012-12 77-2012-13 77-2012-15 Length 2.1 m 2.7 m Velcro® tape for Teile-Nr. 77-2012-21 77-2012-27 571040310 mounting (10 pcs.) 77-2012-18 Liner for torch cable For the following diameters and filler materials: Steel, bronze (wire-ø 0.8 - 1.6 mm) Length Part-no. Aluminum (wire-ø 1.0 - 1.6 mm) Length Part-no. 2m 44-22-0810-20 2.0 m 44-26-1216-20 3.5 m 44-22-0810-35 3.5 m 44-26-1216-35 5m 44-22-0810-50 Sleeve for liner 44-30-7 Sleeve for liner 44-30-2 Liner for Gooseneck Steel Aluminium Description Part-no. Description Part-no. Wire ø 0.8 - 1.0 mm 58-4-4-500 Wire ø 0.8 - 1.0 mm 58-4-7-500 Wire ø 1.2 - 1.6 mm 58-4-3-500 Wire ø 1.2 - 1.6 mm 58-4-8-500 10 Torches: Goosenecks/Accessories Info Goosenecks for Frontpull™ Gooseneck With the innovative bayonet lock system, the SKS gooseneck can be replaced quickly. This unique tool-free quick change system is also highly precise with TCP accuracy of ± 0.2 mm. Overview of goosenecks Type / TCP in mm 45° / 450 22° / 350 22° / 400 45° / 350 45° (ZK) / 400 Part-no. 58-4-345-450-1 58-1-22-350-1 58-1-22-400-1 58-1-45-350-1 58-1-245-400-1 ZK-type SKS offers a special gooseneck (up to 250 A) for welding components with tight accessibility. The special gooseneck needs a smaller insulator (ZK) and a more compact gas nozzle (ZK). Standard Power Lock contact tips can be used. TCP drawings can be found on the last two pages (goosenecks). Clamping cap for SKS single wire goosenecks Tool-free assembly with bayonet quick-change system Clamping cap Description Clamping cap Part-no. 71-3-24 Insulator for SKS goosenecks Overview of insulators Description Standard ZK-type Part-no. 58-1-5 43-6-4-2 10a Torches: Consumables Power Lock: Retaining heads Retaining heads for heavy duty applications with thread for threaded gas nozzles for simple and safe installation Overview of retaining heads Part-no. Description 43-9-2 Standard 43-8-6 ZK-type Power Lock: Contact tips Tapered design for high TCP reproducibility Improved heat transfer extends lifetime Improved power transition: constant arc quality Overview of contact tips (also for ZK-type) Wire-ø 0.8 mm 0.9 mm 1.0 mm 1.2 mm 1.4 mm 1.6 mm Cu-ETP CuCrZr 40-4-5-0.9E 40-4-7-0.9S 40-4-5-0.8E 40-4-5-1.0E 40-4-5-1.2E 40-4-7-0.8S 40-4-7-1.0S 40-4-7-1.2S 40-4-7-1.4S 40-4-7-1.6S Gas nozzles Please note: An overview of gas nozzles with Standard common gas nozzles with thread dimensions can be found on the last page. Overview of gas nozzles (short) Overview of gas nozzles (long) DescriptionPart-no. ø 16 mm, tapered ø 13 mm, tapered ø 13 mm, bottle shaped ø 16 mm, tapered, HD ø 15 mm, bottle shaped (ZK) ø 13 mm, bottle shaped (ZK) 401-8-62-G 41-8-13-TS 401-48-50-G 401-81-62-G 41-8-115 Description ø 16 mm, tapered ø 13 mm, tapered ø 13 mm, bottle shaped ø 16 mm, tapered, HD ø 13 mm, tapered, HD 41-8-113 Part-no. 401-4-62-G 401-4-50-G 401-42-50-G 401-6-62-G 401-6-50-G Power Lock tool for contact tips For replacement of contact tips: Fast exchange of contact tip without removing the gas nozzle Power Lock tool for contact tips Description Power Lock tool Part-no. 51-9001-00 Programming tips Power Lock programming tips for precise seam programming Overview of programming tips Stickout 12 mm 15 mm 20 mm Part-no. 65-6 65-7 65-8 Torches: TCP drawings 187 78 45° 120 151 ø19 Part-no. 58-4-345-450-1 ø59 Torch 45° ø43 11 15 8 50 ø30 337 ø65 600 Part-no. 58-1-22-350-1 187 45 22° 15 120 151 ø19 ø43 78 ø59 Torch 22° 8 50 ø30 ø65 298,5 561,5 187 22° 45 15 120 151 ø19 78 ø43 Part-no. 58-1-22-400-1 ø59 Torch 22° 8 50 ø30 ø65 348,5 611,5 187 45° 8 50 ø30 ø65 298,5 561,5 15 90 ø19 120 ø43 78 ø59 Part-no. 58-1-45-350-1 151 Torch 45° Torches: TCP drawings Part-no. 58-1-245-400-1 187 78 50 8 62 45° ø19 120 151 ø59 ZK Torch 45° ø43 11 15 ø30 ø65 348,5 611,5 11a Torches: Checking fixtures To check TCP of goosenecks and complete torch. Checking fixtures are provided for all listed goosenecks with Frontpull™/ microMIG™ torch system. Please contact us for detailed information. 11b Gas nozzles: Overview dimensions Standard – type K (short) Heavy Duty – type K (short) ø 13 ø 13 ø 16 Standard – type ZK (short) 3 ø 16 ø 13 Gas nozzle part-no.: Cutters (UNF3/8“ x 24) for gas nozzles part-no.: 46 46 67 67 67 67 3 ø 15 ø 24 tapered ø 24 tapered ø 24 bottle ø 27 tapered ø 25 ø 25 401-8-62-G 41-8-13-TS 401-48-50-G 401-81-62-G 41-8-115 41-8-113 66-3-13 66-3-16 66-3-16 66-3-13 66-3-12 66-3-17 Standard – type L (long) ø 13 ø 13 ø 16 ø 13 73 73 73 73 73 3 ø 16 Heavy Duty – type L (long) Please note: With long gas nozzles the contact tip is recessed 3 mm. Gas nozzle part-no.: Cutters (UNF3/8“ x 24) for gas nozzles part-no.: ø 24 tapered ø 24 tapered ø 24 bottle ø 27 tapered ø 27 tapered 401-4-62-G 401-4-50-G 401-42-50-G 401-6-62-G 401-6-50-G 66-3-14 66-3-15 66-3-15 66-3-14 66-3-15 Dimensions in mm. www.sks-welding.com SKS Welding Systems GmbH | Austrasse 2a | 66849 Landstuhl | Germany | Phone +49(0)6371/9267-0 | Fax +49(0)6371/9267-19 Subject to change.