SKS microMIG™ Weld Package
microMIG™ Weld Package
For heat-reduced welding with penetration
Spatter-free, heat-reduced, defined penetration
microMIG™ Weld Package: DCT power source // Weld process controller //
Robot interface // Frontpull™ module // Wire Guidance // Control cable // Cable bundle //
Torch system // Goosenecks // Consumables
Document no.: DOC-0113EN | Revision: sks1109.en.2.d.ms
SKS Weld Package: System design
4
2
2
9
7
1
10
7
8
3
SKS Weld Package components: Overview
1
2
DCT power source
3
Weld process
Robot interface
controller + Software
4
5
Frontpull™ module
7
6
Wire Guidance
8
Control cable
Ground cable
9
Cable bundle
Torch system
Frontpull™
10
11
Goosenecks/
TCP drawings/
Consumables
Checking fixtures/
Gas nozzle dimensions
SKS microMIG™ Weld Package
Weld Package
Torch system Frontpull™ with integrated wire feeder
This brochure contains information about the SKS Weld Package microMIG™,
the torch system, as well as consumables and spare parts. There are various
features of the welding machine components and torch systems available depending on the robot system and the welding task.
The microMIG™ Weld Package can be used with common industrial robots.
Please look for color coding to specify the robot types ABB, FANUC, KUKA and
MOTOMAN (
).
The complete SKS microMIG™ Weld Package is designed
for the following welding processes, materials and power range:
Processes: microMIG™ (MIG/MAG/GMAW), Pulse, MIG Brazing
Materials: Fe, CrNi, Al, CuSi
Wire diameter: 0.8-1.6 mm
Max. power: 420 A - 60 % duty cycle/40 °C, air-cooled
1
Power source
Alternative
LSQ5 power source with
Direct Control Technology DCT
The LSQ5 ensures the optimum arc energy. It uniquely
adjusts to different weld processes. Unlike conventional power sources with inverter technology, the LSQ5
with Direct Control Technology controls its switching
transistors without any fixed clock frequency according
to the needs of the weld process. Without any delay,
the energy needed for the process is provided instantly.
LSQ3 power source with
The flexible fine tuning is done by a central processor.
Direct Control Technology (DCT)
The CPU continuously analyzes the weld process and
The LSQ3 offers enough power
current/voltage values on the basis of data obtained and
reserves for special weld tasks
optimally drives the switching transistors of the power
like chassis and exhaust parts and
section. This results in an extremely high efficiency and a
other thin sheet metal applications.
low temperature development.
LSQ3: 340 A at 60 % duty cycle,
The power source can be configured with only two
3 x 400 V
buttons and four LED indicators. For world-wide usage,
LSQ3A: 340 A at 60 % duty cycle,
voltages can be configured without opening the power
Power source LSQ5
3 x 480 V
source.
Overview of power sources
Part-no.
Description
77-1185-00
LSQ5
77-1184-00
LSQ3
77-1184-10
LSQ3A
The main benefits are:
DCT provides a speed regulation up to ten times higher compared to conventional inverter
technology. This leads to excellent control behavior and shorter response times.
The weld properties are substantially improved. Software replaces hardware: Fewer components
also increase the reliability in continuous operation.
Specifications:
Description
LSQ5 LSQ3 Performance 420 A - 60 % 340 A - 60 %
duty cycle/40 °C duty cycle/40 °C
Processes Option
Wall mount for LSQ5
Space-saving design that makes for easy
cleaning/maintenance.
LSQ3A
340 A - 60 %
duty cycle/40 °C
MIG/MAG (GMAW)
Weight
49 kg 37 kg
37 kg
Primary voltage 3 x 400 (480) V 3 x 400 V
3 x 480 V
Wall mounting Yes (optional) Yes (integrated)
Yes (integrated)
Conformities
CE, CSA, UL CE
CE
Dimensions L/W/H 450 x 400 x 540 mm 450 x 330 x 540 mm
450 x 330 x 540 mm
LSQ5 option
Description
Wall mount
Part-no.
77-1180-01
2
Weld process controller
Innovative
Control
Concept with
Touch Screen.
.
New
With the new Q84 up
to four weld machines can
be controlled centrally.
Weld Process Controller Q84
The new Q84 is equipped with a 10 inch touch screen, an innovative usability
concept and an advanced visualization technology for much easier operating.
The user interface has the look and feel of the Q8Tool4 software.
The real weld controllers are in card slots in the Q84. This new weld controller
concept can host up to four Q81 weld process controller cards. Every single
Q81 card can independently control a weld machine.
2
Weld process controller
1
2
3
4
3
2
1
4
Controlling up to four weld
machines at the same time
Weld process controller Q84
The universal weld process controller Q84 calculates the optimal parameters for each
welding process. Only basic data such as material, wire type, wire feed speed and type of gas
must be entered.
Processes/features: microMIG™ (MIG/MAG/GMAW, Pulse, MIG Brazing), RWDE™, NWDE™
Programs: 992 (x4)
General functions: Display and saving of readings, alarms
Monitoring functions: Weld current monitoring, auto compensation, arc and ignition monitoring,
motor current, gas and water monitoring
Easy to network via Ethernet: Traceability
Ports: RJ45-Ethernet, SPW-Bus, micro SD
Remtote Control/Administration: Q8Tool, VNC client
Please note:
Overview weld process controller
The Q84 can be equipped with up to
Description
four Q81 weld process controller cards.
Q84 with 1 Q81 weld process controller card
Q84 with 2 Q81 weld process controller cards
Q84 with 3 Q81 weld process controller cards
Q84 with 4 Q81 weld process controller cards
Overview Q84 Mounting kits
Description
Mounting on Power Source LSQ5
Wall mounting
Part-no.
77-7240-10
77-7240-20
77-7240-30
77-7240-40
Part-no.
77-7240-01
77-7240-02
2a
Weld process controller
Alternative
Weld process controller Q8pt and Q8pw
The Q8pt is the alternative to the Q84. It has the same functionality/features as a single weld
card of the Q84. The illuminated LCD display shows clearly all parameters and values needed for
the weld task or program selection.
Processes/features: microMIG™ (MIG/MAG/GMAW, Pulse, MIG Brazing), RWDE™, NWDE™
Programs: 992
General functions: Display and saving of readings, alarms
Weld process controller Q8pt
Monitoring functions: Weld current monitoring, auto compensation, arc and ignition
monitoring, motor current, gas and water monitoring
Easy to network via Ethernet:up to traceability
Ports: RS232, USB, RJ45-Ethernet, SPW-Bus
Overview weld process controller
Description
Q8pt
Q8pw
Part-no.
77-7210-00
77-7220-00
Weld process controller Q8pw
Same functionality as Q8pt but in
a wall mount version (-w)
2b
Software/IT
Q8Tool software
The Q8Tool software provides accurate and comprehensive process monitoring. The user can
store weld parameters for documentation on a PC and/or administrate them. It offers basic
functions such as reading, modifying and documenting of weld parameters. Additionally, new
weld parameters can be created and transferred to the universal weld control Q8pt/w. The
Q8pt/w weld data is portable and the installation of further control units on new equipment is
easy. Also, the software allows reading and exporting of measurements and alarms. Graphical
and numerical recording of measures helps defining and optimizing parameters for new parts.
Users have a powerful tool for analyzing and documenting their weld results.
Network
The weld controller units can easily be networked via Ethernet ports: Time savings through
centralized administration of all controllers within the corporate network. There is a central
backup of all welding parameters, management of user rights and access, process monitoring
up to traceability. The Q8Tool software is provided free of charge with the Q8 series weld
controller. No additional hardware or software is required.
3
Robot interface
A
Perfect
integration.
Interfacing all
industrial robot types.
B
or
Interface UNI 5
With the universal interface solution from SKS, weld controllers can be
connected with all industrial robot types. Users basically have two options
for connecting robots with weld controllers: The connection can be realized
with the SKS interface UNI 5 or by integrating into a given field bus
environment with a field bus solution.
Standard application
Field bus application
Robot controllers or overall system controllers (e.g. PLC) use
Field bus systems exchange signals via serial communication.
digital or analog signals to communicate with the SKS weld
The field bus master, usually the robot controller or overall
controller. The interface UNI 5 translates these signals for
system controller, bundles and processes the signals of the
the SKS welding machine. With just one interface, a variety
connected field bus, including the welding machine. Standard
of digital encodings and analog levels can be processed. The
field bus systems are e.g., Interbus-S, Profibus DP or Device-
interface UNI 5 comes with a preconfigured connection kit
Net. The SKS field bus interface FB5 translates the field bus
for easy installation.
signals for the SKS welding machine using a standardized
protocol. It makes no difference which type of field bus system is used. The signals are always at the same place on the
field bus. This makes the preparation of the robot or system
controller much easier.
3
Robot interface
A
Robot interface UNI 5
The interface connects the welding equipment with all industrial robot types. With its high
degree of standardization, the UNI 5 is the perfect choice for connecting the weld controller
(e.g. Q8pt/w) with an industrial robot. The UNI 5 comes preprogrammed and configured for
different robot types. Configuration to a particular robot type is handled easily by programming
the interface with two buttons for the given robot type.
Overview of robot interfaces
For robot type-ABB
Description
UNI 5A for IRC5
Part-no.
77-8011-08
For robot type-FANUC
Description
UNI 5A for RJ3iC
Part-no.
77-8001-84
For robot type-KUKA
Description
UNI 5A for KR C2
Part-no.
77-8011-08
For robot type-MOTOMAN
Description
UNI 5C (Synchroweld™ over RS232) for NX 100 / DX 100
Part-no.
77-8013-00
Alternative
B
Field bus connection
Various field bus types are supported (e.g. Profibus DP, DeviceNet). The field bus interface has
drilled bore holes for flexible mounting within the weld cell. Two additional mounting kits
provide easy installation at the power source or into the cabinet. Additionally, external power
can be connected to the interface. More details on SKS solutions for the specific field bus types
are available on request.
Overview FB 5 interfaces
Description
Interbus-S (copper line)
Profibus DP
DeviceNet
Cabinet mounting
Description
Mounting kit for cabinet
Control cable with bracket
Power source mounting
Description
Mounting kit for power source
Optional power supply (24V)
Description
Connection cable 2.0m (with open ends)
Part-no.
77-3-1
77-3-2
77-3-3
Part-no.
77-1182-02
77-3102-02
Part-no.
77-1182-03
Part-no.
77-1182-04
4
Frontpull™ module
Option
Frontpull™ module
The Frontpull™ module uses the proven industrial
strength housing of the PF5 wire feeder. The installation is easy because the wire feeder brackets also fit
the Frontpull™ module. The motor control board is
included in the module. The wire feeder mechanics
are located in the torch. This separation protects the
electronics from the noise of the welding process. The
Gas pressure monitoring
PF5 proven power pin block connection technology is
also used in the Frontpull™ module to reach the most
possible standardization.
Overview of Frontpull™ module
Description
Frontpull™ module
Gas pressure monitoring
Part-no.
10-5-100
10-2-0-70
Frontpull™ module bracket
Wire feeder bracket for Frontpull™ module with holes and screws for installation
Overview of Frontpull™ module brackets
For robot type-ABB
Description
IRB1600
IRB2600
Part-no.
14-2-3
14-2-7
For robot type-FANUC
Description
M10iA / M20iA
Part-no.
14-4-2
For robot type-KUKA
Description
KR16
Part-no.
14-3-2
For robot type-MOTOMAN
Description
HP20
Part-no.
14-1-16
5
Wire Guidance
1
2
3
2
4
1 Wire inlet body with quick
coupling at wire feeder
2 Connector for polymer conduit
3 Polymer conduit
4 Drum connector
With the new SKS polymer guidance, the high efficiency of the whole system extends
up to the drum.
Advantages of polymer wire guidance
Extraordinary good glide properties reduces motor load
Minimized abrasive wear and reduced dirt in wire feeder and torch system
Lightweight design and a high inherent stability for easy installation
Length can be freely chosen by the customer
Cost optimized exchange: only the polymer conduit must be changed, connectors are reuseable.
Alternative
Wire inlet bodies for additional systems
Beside the wire inlet body for the SKS wire guidance, inlet bodies
for additional systems are available.
Overview of wire inlet bodies for
additional systems
Description
M10 with internal thread for ESAB UNF 3/8x24’’ with external thread
with 9.6 mm bore hole with 13 mm bore hole with PG9 thread
with 1/4” internal thread Part-no.
10-2-0-50
10-2-0-51
10-2-0-52
10-2-0-53
10-2-0-56
10-2-0-60
6
1
Wire Guidance
Wire inlet body with quick coupling
Wire inlet body for PF5 with quick coupling
Wire inlet body with quick coupling
Description
Wire inlet body with quick coupling
2
Part-no.
10-2-0-61
Connector for polymer conduit
Connection nipple for polymer conduit
Connector for polymer conduit
Description
Connector for polymer conduit
Part-no.
44-40-3
Please note: Two connectors necessary.
3
Polymer wire conduit
Polymer wire conduit (sold by meter)
Polymer wire conduit
Description
Polymer wire conduit, blue
4
Part-no.
44-9-1
Connector for wire drum
Quick connector with ceramic-inlet
Connector for wire drum
Description
Connector for wire drum
Part-no.
44-40-1
7
Ground cable
Ground cable with 70 mm2
connector and cable plug
Overview of ground cables
Cables with larger diameters are available on request.
6m
Length
228078106
228078100
10 m
228078115
15 m
228078120
20 m
8
Part-no.
Control cable
Control cable: L700/SPW-bus
Standard control cable to connect the components:
Weld controller, power source, robot interface,
Frontpull™ module.
Overview of control cables
Length
0.5 m
1m
2m
3m
5m
7m
10 m
12 m
15 m
20 m
25 m
30 m
Part-no.
541031050
541031001
541031002
541031003
541031005
541031007
541031000
541031012
541031015
541031020
541031025
541031030
Plug & Play: Control cable L700
The advantages of a system concept are revealed by its details: One standard control cable (L700) connects
all system components (power source, robot interface, weld process controller and Frontpull™ module) within
the SKS welding system. The system is expandable: Other components, such as the water cooler WK5, can
be integrated at any time into an existing system. New devices are automatically detected.
Power source
Robot interface
Weld process
controller
Frontpull™ module
8
Cable bundles
Cable bundles: Power source to Frontpull™ module
Coaxial power cable 72 mm2 with internal gas flow, control cable L700,
disconnect cable, corrugated tube and cable holder. Air-cooled version.
Overview of cable bundles
Part-no.
Length
20-4-5
5m
20-4-7
7m
20-4-10
10 m
20-4-12
12 m
20-4-15
15 m
20-4-20
20 m
8a
Cable bundles: Clamping set
Mounting cable bundle: Clamping set
Provides perfect installation of the cable bundle for all different robot types. Undefined cable
movements are prevented. This results in higher lifetime.
Overview of cable bundle clamping sets
For robot type-ABB
For robot type-FANUC
Description
Part-no.
Description
IRB1600
on request
M10iA
IRB2600
91-3-0-41-11
M20iA
For robot type-KUKA
Part-no.
91-3-0-41-6
91-3-0-41-8
For robot type-MOTOMAN
Part-no.
Description
Part-no.
Description
KR16
HP20
91-3-0-41-12
91-3-0-41-4
Dividable cable bundles
Alternative
Parts of the dividable cable bundle
1
Connection to
power source
Connection from power source
2
Connection bracket
5m
7m
10 m
12 m
15 m
3
Connection from connection bracket
to connection bracket
Length
Connection to
Frontpull™ module
to Fronptull™ module
Part-no.
20-7-5
Length
Connection bracket
20-7-7
Part-no.
20-6-0-1
Length
3m
5m
20-7-10
7m
20-7-12
Part-no.
20-6-3
20-6-5
20-6-7
20-7-15
Cable bundle with separation between power source
and Frontpull™ module
The moving parts of the cable bundle (next to the robot) are separated from the
non-moving parts (power source). In case of maintenance work, only the moving parts have to
be changed. The quick and easy replacement concept results in time and cost savings.
To power source
To Frontpull™ module
9
Torch system Frontpull™
Welding evolution:
Spatter-free
ignition.
microMIG™ with torch system Frontpull™
Technology determines future: Latest example is the newly developed welding
process microMIG™, the SKS innovation for heat-reduced welding with
defined penetration: as good as spatter-free. The highly precise Frontpull™
torch system was the perfect hardware platform to realize the new weld
process; just by adding a new software. Two innovations resulted in many
advantages: No synchronizing problems leads to a high reliability, thus, just
one wire feeder is necessary. This one is integrated into the torch. Additionally
the integrated new microMIG™ weld process is as good as spatter-free and
provides heat-reduced welding with defined penetration.
The complete SKS microMIG™ Weld Package is designed
for the following welding processes, materials and power range:
Processes: microMIG™ (MIG/MAG/GMAW), Pulse, MIG Brazing
Materials: Fe, CrNi, Al, CuSi
Wire diameter: 0.8-1.6 mm
Max. power: 420 A - 60 % duty cycle/40 °C, air-cooled
9a
Torch system: Collision protection
Collision protection Power Clutch HD for welding robots with
outer cable dress
The SKS collision protection is based on the Power Joint™ concept, continuing the modular
structure of the SKS components. This ensures the same high precision TCP accuracy in the
Frontpull™ as found in SKS Power Joint™ systems.
Power Clutch HD
Description
Part-no.
71-6
Collision protection
Technical data
9b
Collision protection
deflection 10°
Reset accuracy
± 0.2 mm with TCP 400 mm
Weight
1.5 kg
Torch system: Torch body and mounting arm
Frontpull™ torch system including mounting arm
In comparison to traditional push-pull systems, the SKS Frontpull™ concept provides a higher
reliability. This is achieved by omitting the "push" part and solely pulling the wire. Using the PF5
drive technology ensures appropriate power reserves for the best wire feeding. With a weight
of only 3.2 kilograms, the Frontpull™ torch supports the new generation of robots.
The requirement for a fast acceleration and high response speeds are implemented. The mechanics
is separated from the electronics allowing less weight on the sixth robot axis resulting in a higher
reliability of the electronics. The Frontpull™ torch prevents wire slippage therefore providing the
most accurate wire feeding closest to the process. The "Lift-Arc" spatter-free ignition routine and a
spatter reduced welding process provide an additional quality improvement. With the microMIG™
Technology (MMT) the Frontpull™ torch provides heat-reduced welding, practically spatter-free.
Frontpull™
Description
Frontpull™ with torch body and mounting arm
Part-no.
10-6
Advantages:
Standard components (power sourcce, weld process controller)
Standard SKS torches and consumables can be used
The wire feeder is at the sixth robot axis providing for a highly precise wire feeding
The Frontpull™ torch system is based on the proven SKS Power Joint™ and
Power Feeder know-how
Supports spatter-free ignition
High reliability – No synchronization problems
Technical data
Weight 3.2 kg
Motor
70 W, 42V
Wire feeding speed
0 - 25 m/min
Roll diameter
28 mm
9c
Torch system: Torch body and mount arm accessories
Drive roll for Frontpull™
For wire diameters 0.8 - 1.6 mm and groove-types (V-groove for steel and U-groove
for aluminum wires)
Overview of four roller drive rolls
Description
Part-no.
Description
Wire-ø 0.8 mm, V-groove
Wire-ø 1.6 mm, V-groove
Wire-ø 0.9 mm, V-groove
Wire-ø 1.0 mm, V-groove
Wire-ø 1.2 mm, V-groove
Wire-ø 1.4 mm, V-groove
12-2-4-08
12-2-4-09
12-2-4-10
12-2-4-12
12-2-4-14
Part-no.
12-2-4-16
12-2-4-110
Wire-ø 1.0 mm, U-groove
12-2-4-112
Wire-ø 1.2 mm, U-groove
12-2-4-116
Wire-ø 1.6 mm, U-groove
Pressure roll
Pressure roll for wire feeder
Pressure roll
Part-no.
Description
12-2-3-0
Pressure roll
Center guides
Overview of center guides
For steel or aluminum wires
9d
Part-no.
Description
Available in two versions:
Wire-ø < 2 mm
for steel wire
12-2-1-15
Wire-ø 0.8-1.0 mm
for aluminium
12-2-1-17
Wire-ø 1.2-1.6 mm
for aluminium
12-2-1-19
Torch system: Mounting
Power Clutch robot flange
Overview of robot flange
For robot type-ABB
Description
IRB1600
IRB2600
For robot type-FANUC
Part-no.
KR16
Part-no.
Part-no.
Description
63-4-5
63-4-8
For robot type-MOTOMAN
63-4-3
TCP-extension
The TCP-extension increases the freedom of
accessibility and depth of immersion into the
weld part/fixture
Part-no.
M10iA / M20iA
For robot type-KUKA
Description
Description
63-4-13
HP20
63-4-1
Overview TCP-extension
Length
50 mm
100 mm
Part-no.
93-29
93-14
9e
Torch system: Torch cable
Torch cable
High flexible coaxial cable 72 mm2 with Power Pin and torch connector including switch-off
cable for the robot. Additionally the Power Pin extension is required.
Overview recommended torch cable lengths for robots
For robot type-FANUC
For robot type-ABB
Part-no.
Description
Part-no.
Description
IRB1600 (0.75 m)
M10iA (0.9 m)
IRB2600 (1.0 m)
61-5-075
61-5-10
For aluminum applications
61-5-10
For robot type-MOTOMAN
For robot type-KUKA
Please note:
M20iA (1.0 m)
61-5-09
Part-no.
Description
Part-no.
Description
KR16 (1.0 m)
HP20 (1.0 m)
61-5-10
the Power Pin-Cap with
Overview of torch cables
Length
part-no. 61-2-0-2-7 is required.
Length
1.5 m
0.75 m
0.9 m
1.0 m
1.2 m
Part-no.
61-5-075
61-5-09
61-5-10
61-5-12
1.8 m
2.0 m
2.4 m
Power Pin extension
61-5-10
Part-no.
61-5-15
61-5-18
61-5-20
61-5-24
61-2-0-2-5
Connection cable for Frontpull™ torch
Connection between Frontpull™ torch and microMIG™ module
Overview connection cables
Length
1.0 m
1.2 m
1.3 m
1.5 m
1.8 m
Part-no.
77-2012-10
77-2012-12
77-2012-13
77-2012-15
Length
2.1 m
2.7 m
Velcro® tape for
Teile-Nr.
77-2012-21
77-2012-27
571040310
mounting (10 pcs.)
77-2012-18
Liner for torch cable
For the following diameters and filler materials:
Steel, bronze (wire-ø 0.8 - 1.6 mm)
Length
Part-no.
Aluminum (wire-ø 1.0 - 1.6 mm)
Length
Part-no.
2m
44-22-0810-20
2.0 m
44-26-1216-20
3.5 m
44-22-0810-35
3.5 m
44-26-1216-35
5m
44-22-0810-50
Sleeve for liner
44-30-7
Sleeve for liner
44-30-2
Liner for Gooseneck
Steel
Aluminium
Description
Part-no.
Description
Part-no.
Wire ø 0.8 - 1.0 mm
58-4-4-500
Wire ø 0.8 - 1.0 mm
58-4-7-500
Wire ø 1.2 - 1.6 mm
58-4-3-500
Wire ø 1.2 - 1.6 mm
58-4-8-500
10
Torches: Goosenecks/Accessories
Info
Goosenecks for Frontpull™
Gooseneck
With the innovative bayonet lock system, the SKS
gooseneck can be replaced quickly. This unique tool-free
quick change system is also highly precise with TCP
accuracy of ± 0.2 mm.
Overview of goosenecks
Type / TCP in mm
45° / 450
22° / 350
22° / 400
45° / 350
45° (ZK) / 400
Part-no.
58-4-345-450-1
58-1-22-350-1
58-1-22-400-1
58-1-45-350-1
58-1-245-400-1
ZK-type
SKS offers a special gooseneck (up to 250 A) for welding components with tight accessibility.
The special gooseneck needs a smaller insulator (ZK)
and a more compact gas nozzle (ZK). Standard Power
Lock contact tips can be used.
TCP drawings can be found on the
last two pages (goosenecks).
Clamping cap for SKS single wire goosenecks
Tool-free assembly with bayonet quick-change system
Clamping cap
Description
Clamping cap
Part-no.
71-3-24
Insulator for SKS goosenecks
Overview of insulators
Description
Standard
ZK-type
Part-no.
58-1-5
43-6-4-2
10a
Torches: Consumables
Power Lock: Retaining heads
Retaining heads for heavy duty applications with thread for threaded gas nozzles for
simple and safe installation
Overview of retaining heads
Part-no.
Description
43-9-2
Standard
43-8-6
ZK-type
Power Lock: Contact tips
Tapered design for high TCP reproducibility
Improved heat transfer extends lifetime
Improved power transition: constant arc quality
Overview of contact tips (also for ZK-type)
Wire-ø
0.8 mm
0.9 mm
1.0 mm
1.2 mm
1.4 mm
1.6 mm
Cu-ETP
CuCrZr
40-4-5-0.9E
40-4-7-0.9S
40-4-5-0.8E
40-4-5-1.0E
40-4-5-1.2E
40-4-7-0.8S
40-4-7-1.0S
40-4-7-1.2S
40-4-7-1.4S
40-4-7-1.6S
Gas nozzles
Please note: An overview of gas nozzles with
Standard common gas nozzles with thread
dimensions can be found on the last page.
Overview of gas nozzles (short)
Overview of gas nozzles (long)
DescriptionPart-no.
ø 16 mm, tapered
ø 13 mm, tapered
ø 13 mm, bottle shaped
ø 16 mm, tapered, HD
ø 15 mm, bottle shaped (ZK)
ø 13 mm, bottle shaped (ZK)
401-8-62-G
41-8-13-TS
401-48-50-G
401-81-62-G
41-8-115
Description
ø 16 mm, tapered
ø 13 mm, tapered
ø 13 mm, bottle shaped
ø 16 mm, tapered, HD
ø 13 mm, tapered, HD
41-8-113
Part-no.
401-4-62-G
401-4-50-G
401-42-50-G
401-6-62-G
401-6-50-G
Power Lock tool for contact tips
For replacement of contact tips: Fast exchange of contact tip without removing the gas nozzle
Power Lock tool for contact tips
Description
Power Lock tool
Part-no.
51-9001-00
Programming tips
Power Lock programming tips for precise seam programming
Overview of programming tips
Stickout
12 mm
15 mm
20 mm
Part-no.
65-6
65-7
65-8
Torches: TCP drawings
187
78
45°
120
151
ø19
Part-no. 58-4-345-450-1
ø59
Torch 45°
ø43
11
15
8
50
ø30
337
ø65
600
Part-no. 58-1-22-350-1
187
45
22°
15
120
151
ø19
ø43
78
ø59
Torch 22°
8
50
ø30
ø65
298,5
561,5
187
22°
45
15
120
151
ø19
78
ø43
Part-no. 58-1-22-400-1
ø59
Torch 22°
8
50
ø30
ø65
348,5
611,5
187
45°
8
50
ø30
ø65
298,5
561,5
15
90
ø19
120
ø43
78
ø59
Part-no. 58-1-45-350-1
151
Torch 45°
Torches: TCP drawings
Part-no. 58-1-245-400-1
187
78
50
8
62
45°
ø19
120
151
ø59
ZK Torch 45°
ø43
11
15
ø30
ø65
348,5
611,5
11a
Torches: Checking fixtures
To check TCP of goosenecks and complete torch.
Checking fixtures are provided for all listed goosenecks with Frontpull™/ microMIG™
torch system. Please contact us for detailed information.
11b
Gas nozzles: Overview dimensions
Standard – type K (short)
Heavy Duty – type K (short)
ø 13
ø 13
ø 16
Standard – type ZK (short)
3
ø 16
ø 13
Gas nozzle part-no.:
Cutters (UNF3/8“ x 24)
for gas nozzles part-no.:
46
46
67
67
67
67
3
ø 15
ø 24 tapered
ø 24 tapered
ø 24 bottle
ø 27 tapered
ø 25
ø 25
401-8-62-G
41-8-13-TS
401-48-50-G
401-81-62-G
41-8-115
41-8-113
66-3-13
66-3-16
66-3-16
66-3-13
66-3-12
66-3-17
Standard – type L (long)
ø 13
ø 13
ø 16
ø 13
73
73
73
73
73
3
ø 16
Heavy Duty – type L (long)
Please note: With long gas nozzles
the contact tip is recessed 3 mm.
Gas nozzle part-no.:
Cutters (UNF3/8“ x 24)
for gas nozzles part-no.:
ø 24 tapered
ø 24 tapered
ø 24 bottle
ø 27 tapered
ø 27 tapered
401-4-62-G
401-4-50-G
401-42-50-G
401-6-62-G
401-6-50-G
66-3-14
66-3-15
66-3-15
66-3-14
66-3-15
Dimensions in mm.
www.sks-welding.com
SKS Welding Systems GmbH | Austrasse 2a | 66849 Landstuhl | Germany | Phone +49(0)6371/9267-0 | Fax +49(0)6371/9267-19
Subject to change.
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