Videocon VS5E3 Nstallation Manual
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Videocon VS5E3: A versatile air conditioner with efficient cooling, heating, and dehumidifying capabilities. Perfect for maintaining a comfortable indoor climate all year round. Equipped with advanced features like auto-restart, sleep mode, and a remote control for convenient operation. Energy-saving design ensures optimal performance without compromising on comfort.
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INSTALLATION AND REPAIR GUIDE
SPLIT AIRCONDITIONER
1
CONTENTS
Contents
Installation sketch
Installation instructions
Installation of the indoor unit
Securing the mounting plate
Wiring
Installation of the drain hose
Installation of the indoor unit
Pipe connection
Arrangement of the drain hose
Wall sealing and Pipe fastening
Installation of the outdoor unit
Wiring
Installation of the drain joint
Joint of the connecting pipe
Air exhausting
Process of flared tube
Adding refrigerant
Operation test
5
5
5
4
5
3
4
9
9
6
9
9
10
10
1
2
3
INSTALLATION SKETCH above 10
5mm
Confirm the installation position by the mark of the indoor mounting plate.
or
above 155 mm
or or
Attention:
The allowable length of the connecting pipe is 10m.
The allowable distance between indoor unit and outdoor unit is 5m.
The connecting pipe can be led from back, right, underside, or left-back side.
back right front back left underside left-back
Notice: do not raise the drain hose.
While installing the pipeline on the thin armor plate or on the wall of metal mesh, you should use the wooden board to clamp between the wall and the pipeline, or wrap up the pipeline with 7-8 layers of insulating plastic tape.
Cover connecting pipe with adiabatic material.
Sponge plastic adiabatic material with the thickness of 8mm.
above
300mm above 500mm above
500mm
Single Split Model
abo ve 3
00mm above 30
0mm above 500mm
TO
Above
500mm
B
INDOO
R UNIT
Dual inverter Model
A
B
A
B
above
300mm above 500mm abo ve 3
00mm above
500mm
A
B
above 30
0mm
OR
Dual Split Model above 500mm abo ve 3
00mm
TO above
500mm
B
INDOO
R UNIT
2
INSTALLATION INSTRUCTIONS
1
Location of indoor unit
Keep the air inlet and outlet at a far distance from the blockage.
Keep the height distance between the indoor and outdoor unit at most 5m.
Mount on the wall solid enough to bear the weight of the unit and not cause any shake.
Avoid direct sunshine.
A place easy for condensate drain and easy for connecting with the outdoor unit.
Keep a far distance away from the fluorescent lamp, it may influence the operation of remote controller.
Keep at least 1m away from the TV radio and other home appliances.
2
Location of outdoor unit
A place for firm location of the unit, solid enough to bear the weight of the unit and not cause any shake.
Good ventilation, less dust, far from direct rain and sunshine.
A place where the air discharged out of the outdoor unit or the operation noise will not annoy your neighbours.
No blockage near the outdoor unit.
INSTALLATION OF THE
INDOOR UNIT
1
Securing the mounting plate and drill on the wall
Secure the mounting plate
The mounting plate should be attached to the structural part of wall (post etc).
105mm or more from sidewall fasten string at the central hole at least 250mm mounting plate
Tapping screw
ST4 25(5) at least 250mm
155mm or more from sidewall plumb
105mm or more from sidewall
Tapping screw
ST4 25(5)
Fasten string at the central hole mounting plate plumb at least 250mm
455mm or more from sidewall
NOTICE:
The holes at solid arrow position must be secured to avoid the shake of mounting plate.
between them is 450mm should be adopted.
Drill on the wall
40mm fasten string at the central hole
105mm plumb
45mm
Center of hole( 65mm)
NOTICE:
Confirm the position of holes, and drill holes on the wall.
Center of hole( 65mm)
3
at least 140mm fasten string at the central hole at least 250mm at least 180mm at least 120mm fasten string at the central hole
440mm
440mm at least 80mm at least 120mm
Center of hole( 65mm ) plumb
120mm
Pipe hole
Center of hole( 65mm )
90mm plumb
NOTICE:
The holes at solid arrow position must be secured to avoid the shake of mounting plate.
90mm
Pipe hole between them is 450mm should be adopted.
Confirm the position of holes, and drill holes on the wall.
2
Wiring
Open the front grille;
Remove the screw from electrical box cover, pull the electrical box cover away from the unit and set aside.
Remove the screw from fastener, pull the fastener away from the unit and set aside.
Connect the cable.
Replace the fastener and electrical box cover.
Screw
Indoor unit terminal
Diagram
Connecting cable
NOTE:
The appliance shall be installed in accordance with national wiring regulations.
The appliance must not be installed in the laundry.
The appliance must be installed 2.5m above the floor.
The appliance must be positioned so that the plug is accessible.
For some models whose cooling capacity are above 4600W (17000BTU/h), an all-pole disconnection device which has at least 3mm separation distance in all pole and a residual current device(RCD)with the rating of above 10mA shall be incorporated in the fixed wiring according to the national rule.
3
Installation of the drain hose
NOTE:
Liquid pipe
The drain hose must be arranged beneath the connecting pipe.
Drain hose
The drain hose must not be hunched or twisted.
While wrapping up the drain hose, do not pull it.
The drain hose through the room must be wrapped up by the thermal insulation materials.
The connecting pipe and the drain hose must be wrapped up by felt strip. Adiabatic pad should be used at where the pipe contacts the wall.
felt
ROUTE OF PIPE
If pipe comes out of the right side of the indoor unit, cut part
¡1¡ of the unit;
If pipe comes out of the lower-right side of the indoor unit, cut part¡2¡of the unit;
If pipe comes out of the left side of the indoor unit, cut part¡3¡ of the unit.
1
2 gaspipe
Adiabatic underlay
3
4
REFIT OF DRAIN HOSE
If pipe comes out of the left side of the indoor unit, the drain hose must be refitted, otherwise water leakage may occur.
Readjustment methods: Interchange the position of drain hose and drain rubber plug.
Clearance is not allowed after refit, it would lead to water leakage.
drain hose
Drain rubber plug
4
Installation of the indoor unit
Indoor unit
Let pipe go through the wall hole and attach the indoor unit to the mounting plate.(Press the rib of indoor unit inside the hook of the mounting plate.)
5
Pipe Connection
Bottom the mounting plate the rib of indoor unit
The number of bent position of the pipe in the indoor unit should not exceed 10.
The number of bent position of the pipe in the indoor unit and the outdoor unit should not exceed 15.
The radius of bent position should be more than 10cm.
Please break the evaporator craft tube with pincers before connecting. After exhausting the inside air, use the wrench to twist down the nut of connecting tube of the evaporator.(Fig. 1)
Put some seal oil to cover the joint and the flare.
Align the centre of joint in line with that of flare and tighten the nut of connecting pipe with wrench.(Fig. 2)
Attention:
Do not exhaust the inside air just by loosing the nut since there is the air of certain pressure inside the tube of indoor unit.
Please do not make extra effort for fear of damaging the expansion orifice.
6
DIAMETER OF PIPE
& &
9.52mm(3/8")
&
12/
&
12.7mm(1/2")
&
15/
&
15.88mm(1/2")
TORQUE(N m)
12.0---15.0
33.0---36.0
40.0---45.0
73.0---78.0
Arrangement of the drain hose
Evaporator craft tube
(Fig. 1)
(Fig. 2)
To drain the condensate water easily, the drain hose should be declined downwards.
The following 5 arrangement methods are incorrect.
Decline downward
Decline downward
Standing water
Dip hose into water air
Water leak
Water leak
Water leak
(Fig. 4) (Fig. 1)
(Fig. 2) (Fig. 3)
7
If you find the drain hose not long enough to connect with the indoor unit, you can extend it with the hoses in the accessory box.
The drain hose through the room must be wrapped up with the special adiabatic material.
Wall sealing and Pipe fastening
Use putty to seal the wall hole.
Use clamp (pipe fastener) to secure the pipe at specified position.
seal with putty secure the connecting pipe with clamp get rid of unwanted part clamp
50mm or less above floor
(Fig. 5)
Drain hose
Hose(ID 15cm)
PVC hard indoor unit screw
5
INSTALLATION OF THE OUTD
OOR UNIT
1
Wiring
Outdoor unit terminal
Connecting cable
Outdoor unit terminal
Connecting cable
OR
Outdoor unit terminal
Connecting cable
Single Split Model Dual Split Model
Wiring For
Above 6000W Model (Above 21000BTU/h Model)
1 Remove the self-tapping screws (2 pcs) onthe maintenance board and take out the maintenance board.
The cable wire can be led from the back hole of the piping hole or ejecting hole.
Please utilize outdoor pipe support when the cable wire is led from the backside.
Terminal board
Fix the cable wire with anchor cable
Maintenance board
Piping cover
Outdoor pipe support
(Outdoor pipe support is not required when leading the cable wire from other places).
2 Loosen the self-tapping screws (2 pcs) on the fixing clip to loosen the fixing clip.
3 Loosen the fixing screw of the wire terminal board, pass the power wire and signal wire through the fixing clip. Then firmly fix the power wire and signal wire on the terminal board with the fixing screw. (Earth wire must be connected firmly.)
4 Tighten the self-tapping screw on the fixing clip.
5 Install the maintenance board. After the pipes and cable wire are installed, please seal the sponge block as per drawing indication.
Maintenance board
Back wiring
Right wiring
Piping cover Ejecting hole
Sponge
Piping cover
6
Connect diagram
1500 -4600W Model (5000-12000BTU/h Model)
N 2 3 4
2 N
N 2 3 4
Brown
Blue
Indoor unit terminal
Connecting cable
Brown
Blue
Yellow/Green
Black
N 2
Cool only type
Outdoor unit terminal
N 2
3
Plug housing 1
Indoor unit terminal
Yellow/Green
Gray
Brown
Blue
4 R1R2
Heat pump type
Connecting cable
Blue
Brown
Yellow/Green
OR
Plug housing 1
N 2
3
Black
Gray
4
Brown
Blue
Plug housing 2
Outdoor unit terminal
Heat pump type
5000-5100 W Model (17000-18000BTU/h Model)
2 N N
2
3 4 N 2 3 4
N
2
3 4
Plug housing 1
Plug housing 1
Plug housing 1
Indoor unit terminal
Indoor unit terminal
Connecting cable
Connecting cable
Brown
Blue
Brown
Blue
Black
Yellow/Green
N 2
N 2 3 4
Outdoor unit terminal
Cool only type Heat pump type
Blue
Brown
Yellow/Green
Plug
Gray housing 2
OR
N 2
3
Brown
Blue
4
Heat pump type
Plug housing 2
OR
Brown
Blue
Brown
Outdoor unit terminal
N 2
3
Yellow/Green
Blue
Brown
Blue
4 R1R2
Heat pump type
L N
2
Brown
Black
6000-10000W Model (21000-36000BTU/h Model)
2
L N
L N 2 3
Indoor unit terminal L N 2 3
Indoor unit terminal
Connecting cable
Brown
L1
L
L2
2
L3
N
L1
L
L2
2
Outdoor unit terminal
L3
N
2 3 4 R1
5
R2
6
Plug housing 1
Connecting cable
Brown
Black Blue
L N 2 3 4
L N
Plug housing 1
Indoor unit terminal
Plug housing 1
Black
Connecting cable
Brown
Brown
Black
Blue
Plug housing 2
Outdoor unit terminal
L1
L
L2
2
L3
N
Blue
Brown
Connecting cable
Yellow/Green
Blue
Brown
Outdoor unit terminal
L
N
L
POWER
SOURCE
N
Brown
2 3 4
Yellow/Green
Blue
Brown
Blue
Black
R1
5
R2
6
Gray
N POWER
L
SOURCE
Cool only type Heat pump type
OR
Heat pump type
Cool only type
(T3)
Heat pump type
(T3)
Inverter Type
Indoor unit terminal
N L 2
Dual Split Inverter Type
Indoor unit A terminal
Indoor unit B terminal
2 L N 2 L N
Plug housing 1
Dual Split Model
Indoor unit A terminal
2
L N
Indoor unit B terminal
2
L N
Connecting cable
Connecting cable
Blue
Yellow/Green
Power source
Power source
Brown
Black
L N 2
Outdoor unit terminal
Plug housing 2
Brown
Blue
L
N
Yellow/Green
L N
2A 2B
Brown
Blue
Black
Outdoor unit terminal
Yellow/Green
Connecting cable
L N
2A 2B
Brown Blue
Heat pump type
Heat pump type
Black
Outdoor unit terminal
Black
Cool only and heat pump type
7
Notice:
If not include the connect diagram you need, please see the wiring diagram.
If you find the color of connecting cable not comply with the top diagram, please take real objects as major reference. But the terminal of the same sign must be joint with the connecting cable of the same color.
The plug housing 1 is connected to the matched receptacle housing of the indoor unit.
The plug housing 2 is connected to the matched receptacle housing of the outdoor unit.
2
If the signal wire has to be bought separately, choose electric wire above 0.75mm.
If not include the connect diagram you need, please see the wiring diagram.
If the interconnection cord for power supply has to be replaced, please see the following table for reference.
MODEL
¡2700W(10000BTU/h)
3200W(11000BTU/h) -4000W(15000BTU/h)
4500W(16000BTU/h) -8000W(28000BTU/h)
8500W(29000BTU/h) -9500W(32000BTU/h)
10000W(34000BTU/h)-11000W(38000BTU/h)
SPECS (Interconnection cord)
2
¡1.0mm
¡ 1.5mm
2
2
¡2.5mm
¡4.0mm
2
2
¡6.0mm
WARNING:
Please take the electric circuit diagram attached to the indoor/outdoor units as major reference while installing.
The power wire and signal wire between the indoor/outdoor units must be connected one by one as per corresponding number on the wiring terminal board.
The connecting cables must be clipped together.
Special cable must be used to connect indoor unit and outdoor unit. It should be ensured that the terminals are not influenced by external force. Poor connection may cause fire.
The electric box cover must be mounted and secured in position, otherwise fire or electrical shock may occur because of dust or moisture.
please keep the, The temperature of refrigerant circuit will be high interconnection cable away c ting tube.
All the models shall be connected with the mains which has system impedance limitations.
While installing the unit, please see the following table for impedance information or consult with the supply authority.(The following information and specifications are subject to change without prior notice due to continuing research.)
SERIES
R22 series
R407C series
R410A series
MODEL
6800W (24000BTU/h)
5100W (18000BTU/h)
3500W (12000BTU/h)
3200W (11000BTU/h)
2500W (9000BTU/h)
6500W (22000BTU/h)
5100W (18000BTU/h)
3500W (12000BTU/h)
3300W (11500BTU/h)
3200W (11000BTU/h)
2500W (9000BTU/h)
2000W (7000BTU/h)
Dual Split Model(25+25)
Dual Split Model(25+35)
6800W (24000BTU/h)
5100W (18000BTU/h)
IMPEDANCE
●0.116%
●0.160%
●0.312%
●0.312%
●0.467%
●0.204%
●0.162%
●0.148%
●0.121%
●0.121%
●0.323%
●0.302%
●0.187%
●0.138%
●0.124%
●0.268%
8
2
Installation of the drain joint (only for heat pump type)
Insert the outdoor double-channel drain joint in one of the bottom holes of the suitable size then connect drain hose and joint together.
Bottom
3
Joint of the connecting pipe
Double-channel drain joint
Drain hose
Put some seal oil to cover the joint and the flare.
Align the centre of joint in line with that of flare and tighten the nut of connecting pipe with wrench. ( Adjust the torque by the same method of connecting pipe for indoor unit.)
4
Air exhausting
Screw down the cap of both gas shut-off valve and liquid shut-off valve as well as the nut of service port.
Use Allen wrench to turn the valve cork of liquid side at 90 counter-clockwise, and close it after 10 seconds.
Use soapy water to check the gas leakage especially liquid connecting pipe liquid shut-off valve at all joint. If there is no gas leakage, please turn the valve cork of liquid side at 90 counter-clockwise again.
Press the cork of service port at gas shut-off valve, 10 seconds later, when you see foggy gas discharged, that means inner air is exhausted out.
gas shut-off valve service port allen wrench gas connecting pipe valve nuts service port cap
Use Allen wrench to turn the valve cork of both liquid shut-off valve and gas shut-off valve counter-clockwise until they are completely open and then replace the valve caps and tighten them.
Notice:
Do not vent refrigerant into atmosphere: refrigerant is a fluorinated greenhouse gas, covered by
Kyoto protocol, with a Global Warming Potential (GWP) =1900(R410A)/1600(R407C)/1700(R22).
5
Process of flared tube
Use the pipe cutter to cut off the broken part of flare.
Remove burrs at the cut of the flare.
Insert a nut into the connecting pipe and do flaring with specified flaring tools, reamers for example.
Connecting pipe
90
Oblique Roughness Burr
Burr
Reamer
Outer diameter
& &
9.52mm(3/8")
&
12/
&
12.7mm(1/2")
&
15/
&
15.88mm(1/2")
A(mm)
2.0--2.5
3.0--3.5
3.5--4.0
4.0--4.5
D
A
Check the quality of flaring technique.
Connecting pipe
9
6
Adding refrigerant
If the connecting pipe is longer than 7 metres, add refrigerant as needed. (Cool only type) added amount A=(Lm-7m)¡15g/m ; (Heat pump type)added amount A= (Lm-7m) ¡50g/m.
( A: amount of added refrigerant, L: the length of connecting pipe)
The length of connecting pipe (m)
(Cool only type)added amount (g)
(Heat pump type)added amount (g)
7
0
0
8
15
50
9
30
100
10
45
150
Exhaust the air as the above-mentioned method.
Screw the gas shut-off valve to close, connect charging hose(low pressure) to the service valve and then open gas shut-off valve again.
Connect the refrigerant bottle to the charging hose and then convert it.
Fill in liquid refrigerant as the above table.
Disconnect the manifold gauge after turning off the shut-off valve, and then open gas shut-off valve again.
Tighten nuts and caps of each valve.
Manifold gauge
Low pressure valve
Service port
Pressure meter
High pressure valve
Charging line
7
Operation test
Before test operation, wiring safety inspection must be carried out carefully again.
1. Emergency switch operation: Every press of emergency switch, the air conditioner runs as in the following order:
Cool only type: Cool
Heat pump type: Cool
Shut off
Heat
Shut off
2. Remote controller operation: If the indoor unit sounds like Di, Di when pressing I/O button, that indicates the air conditioner is under the operation of remote controller. After that, press every button to test their functions.
3.
Check switch operation: Open the front grille and press the check button. Switch on the power source and then the operation test is activated. If the indicator lamps light up at first and then go out in succession or the LED window of the indoor unit illuminates at first and then goes out, the system is under normal operation. If one of the indicator lamps is flashing at all times, or failure codes are displayed on the LED window of the indoor unit, the system has something wrong and please check malfunction immediately.
10
For the purpose of recycling to facilitate effective utilization of resources, please return this product to a nearby authorized collection center / registered dismantler or recycler while disposing off this product.
In case of further assistance, you may contact nearest authorized service center.
Or
Please see the Company website for more information & collection centers, etc.
Visit-htpp:// www.servicedelight.com
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