Erie Product Family - Valve Actuator Warehouse

Erie Product Family - Valve Actuator Warehouse
The Complete Erie Product Family
Printed in U.S.A.
12/03
Copyright Notice
The confidential information contained in this document is provided solely for use
by Invensys employees, licensees, and system owners, and is not to be released
to, or reproduced for, anyone else. Neither is it to be used for reproduction of this
control system or any of its components.
All specifications are nominal and may change as design improvements occur.
Invensys shall not be liable for damages resulting from misapplication or misuse
of its products.
Invensys Building Systems, Inc.
1354 Clifford Avenue
P.O. Box 2940
Loves Park, Illinois 61132-2940
United States of America
www.invensysibs.com
© Copyright 2003 Invensys plc. All rights reserved.
No part of this document may be photocopied or reproduced by any means, or
translated to another language without prior written consent of Invensys.
Invensys, Boiler Boss, Erie, PopTop, and Priority Plus are trademarks of Invensys plc and its
subsidiaries and affiliates.
All other trademarks are the property of their respective owners.
Table of Contents
PopTop Series
1
Two Position Zone Valve Spring Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AG, AH Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Two Position Zone Valve with Actuator, Spring Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Two Position Zone Valve Two-Way and Three-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
VT, VS Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Two Position Spring Return Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AG, AH Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Two Position Spring Return PopTop, Two-Way and Three-Way VT, VS General Assemblies . . . . . . . . . 6
Two Position Spring Return PopTop, Two-Way and Three-Way VT, VS High Close-Off Assemblies . . . 7
Two Position Zone Valves with Actuators, Spring Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Modulating Valve, Spring and Non-Spring Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AT, AP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Modulating Zone Valve with Actuator, Spring and Non-Spring Return . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Modulating Zone Valve Two-Way and Three-Way VM Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Modulating, Spring and Non-Spring Return PopTop Two-Way and Three-Way VM Assemblies . . . . . . 15
Modulating Spring and Non-Spring Return PopTop, Two-Way and Three-Way VM Assemblies . . . . . . 16
Damper Actuators
Two Position Damper Actuator Direct and Linkage Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
453X Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
453R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Two Position Heavy Duty Damper Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floating Valve Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MF-631X3 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Module Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MFC-420 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Module Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MFC-8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversible and Proportional Electric Actuators
19
19
19
21
21
23
23
25
25
27
27
29
Reversible and Proportional Electric Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
MP-3XX Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electric Actuator Drive
Electronic Actuator Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CP-9301-XXX Series, CP-9302 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-Way Globe Valves with Electric Gear Train Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-Way Globe Valves with Electric Gear Train Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
33
33
37
39
iii
Table of Contents
Valves
Two-Way Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VB-7213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three-Way Mixing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VB-7313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Two-Way Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VB-9213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three-Way Mixing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VB-9313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Linkage for Gear Train Actuators
Valve Linkage for Gear Train Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AV-352 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Linkage for Gear Train Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AV-390 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Globe Valves and Actuators
Globe Valve Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VAT/VAP100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Globe Valve Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VAT/VAP270 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Globe Valve Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VAT/VAP340 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flanged Globe Valve Bodies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VBF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Threaded Globe Valve Bodies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VBG Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boiler Boss Radiant Controls
Universal Boiler Reset Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BB1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boiler Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BB2400 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Injection Mixing Pump Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BB3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three-Way Mixing Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BB3600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydronic Controls
Zone Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SR100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Zone Circulation Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SR201/301/601 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Zone Valve Control Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VL500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Two Zone Hydro-Air Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WA300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
41
41
41
43
43
45
45
47
47
49
49
49
51
51
53
53
53
55
55
57
57
59
59
63
63
65
65
65
67
67
71
71
73
73
75
75
75
77
77
81
81
85
85
Table of Contents
Electronic Thermostats
87
Electronic On/Off Thermostat/Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T155 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital, Three-Wire Floating Thermostat/Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T158 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital, Proportional Thermostat/Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T168 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital, On/Off Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Thermostats
On/Off Low/Line Voltage Thermostat/Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On/Off Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31-100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seasonal Changeover Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
680 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Accessories
87
87
91
91
95
95
99
99
101
101
101
103
103
105
105
107
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Application Tips
109
Application Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
v
Table of Contents
vi
Two Position Zone Valve Spring
Return
AG, AH Series
Application
Top
es
ition
e Valve
ng
urn
AH
es
PopTop™ Series valve bodies and actuators provide easy
installation for a variety of heating and cooling applications.
Valve’s actuator can be installed after valve body has been
installed onto fan coil, baseboard or air handler.
VS Series valves are available for low pressure steam
applications.
Features
• Direct replacement for all existing two-position PopTop
applications
• Hysteresis synchronous motor for long life
• Spring return operation
• Valve body rated for 300 psig static pressure
• Available in a variety of voltages
• Actuator mounts directly onto the valve body without the
need for linkages or calibration
• Manual override lever (normally closed only)
• Actuator can be replaced without any tools, or removal of
the valve from the system
• VS Series valve available for low pressure steam
VT/VS Series Valve with
General Close-Off Actuator
AG Series
TABLE 1. Operating Temperature Range
Model
Valve Body Temperature Range
32 to 200 °F (fluid) @ 104 °F (Ambient)
(0 to 93 °C @ 40 °C)
32 to 250 °F (fluid) @ 169 °F (Ambient)
(0 to 121 °C @ 76 °C), and/or 15 PSI
(103 kPa) Steama
Actuator Temperature Range
32 to 200 °F (fluid) @ 104 °F (Ambient)
(0 to 93 °C @ 40 °C)
32 to 250 °F (fluid) @ 169 °F (Ambient)
(0 to 121 °C @ 76 °C), and/or 15 PSI
(103 kPa) Steam a
VTxxxx
VSxxxx
Model
Actuator Specifications
Axx3xxx
Voltage: 24 Vac @ 50/60 Hz., 110 Vac @ 50 Hz. and 120
Vac @ 60Hz., 230 Vac @ 50 Hz. and 240 Vac @ 60 Hz., 208
Vac @ 50/60 Hz., 277 Vac @ 50/60 Hz.
Power Requirements: 6.5 watts, 7.5 Va.
End Switch: 24 to 240 Vac Models: 24 to 240 Vac/101 mA
minimum to 5 A maximum, and 9 to 36 Vdc @100 mA
maximum.
277 Vac Models: 277 Vac/101 mA minimum to 5 A maximum.
Control Signal: On/off, 2 position, spring return.
Timing, Full Open to Full Close: 25 Sec maximum for 60
Hz; 30 Sec maximum for 50 Hz; and 9 Sec maximum spring
return.
Materials: Stainless steel base plate, aluminum cover.
Ambient Temperature Limits:
Shipping & Storage,
-40 to 160 °F (-40 to 71 °C).
Operating,
Refer to Table 1.
Humidity: 5 to 95% relative humidity, non-condensing.
Agency Listings: UL873: Underwriters laboratories (File
#E9429 Category Temperature Indicating and Regulating
Equipment) CUL: UL Listed for use in Canada by Underwriters
Laboratory. Canadian Standards C22.2 No. 24. European
Community: EMC Directive (89/336/EEC). Low Voltage
Directive (72/23/EEC). Australia: This product meets
requirements to bear the C-Tick Mark according to the terms
specified by the Communications Authority under the Radio
Communications Act of 1992.
Shipping Weight (Actuator/Valve Assy.): 2.25 lbs (1020 g).
Axx4xxx
a
For steam applications, both valve body and valve actuator must be
rated for high temperature.
Specifications for Valve Body Assemblies
Service: Hot and chilled water models, up to 50% glycol.
Steam models up to 15 psi (both valve body and valve actuator
must be rated for steam).
System Static Pressure Limits: 300 psig (2068 kPa).
Close-off: Refer to Table 3.
Fluid/Ambient Temperature Limits: Refer to Table 1.
Seat Leakage: ANSI class IV (0.01%) with pressure at inlet
(B-port/A-port if 3-way).
Body : Forged brass.
Stem: Nickel-plated.
Seat: Brass.
Paddle (VT series): Buna N.
Paddle (VS series): Highly saturated nitrile.
Accessories
436-214-1
436-214-4
436-220
436-229-3
436-252
436-256
F-26777-3
VT/VS Series Valve with
High Close-Off Actuator
AH Series
Made in U.S.A.
Union nut & elbow assembly, female for 1/2" (5/8"
O.D.) copper, 15/16" long
Union nut & elbow assembly, male for 1/2" (5/8"
O.D.) copper, 1-15/16" long
Union nut & coupling assembly, female for 1/2"
(5/8" O.D.) copper, 1-1/16" long
Union nut & nipple assembly, male for 1/2" (5/8"
O.D.) copper, 3" long
Union nut & coupling assembly, female for 3/4"
(7/8" O.D.) copper, 1-27/32" long
Union nut & coupling assembly, female for 1" (11/8" O.D.) copper, 1-3/8" long
1
Two Position Zone Valve with
Actuator, Spring Return
AG, AH Series
Differential Pressure, ∆P
TABLE 2. Water Valve Sizing (gallons per minute)
GPM = Cv
∆P
1.0 Cv
1.5 Cv
2.5 Cv
3.0 Cv
3.5 Cv
4.0 Cv
5.0 Cv
7.5 Cv
8.0 Cv
1 PSI
1.0
1.5
2.5
3.0
3.5
4.0
5.0
7.5
8.0
2 PSI
1.4
2.1
3.5
4.2
4.9
5.7
7.1
10.6
11.3
3 PSI
1.7
2.6
4.3
5.2
6.1
6.9
8.7
13.0
13.9
4 PSI
2.0
3.0
5.0
6.0
7.0
8.0
10.0
15.0
16.0
5 PSI
2.2
3.4
5.6
6.7
7.8
8.9
11.2
16.8
17.9
∆P
TABLE 3. AG, AH Series Flow Coefficients and Maximum Close-Off Pressure
Valve Size
Connection Type
1/2"
NPT, SW, SAE, and Rp
3/4"
IFL
1/2"
NPT, SW, SAE, and Rp
3/4"
NPT, SW, IFL, and Rp
1/2"
NPT, SW, SAE, and Rp
3/4"
NPT, SW, IFL, and Rp
1"
SW
3/4"
NPT, SW, and Rp
1"
SW
3/4"
NPT, SW, and Rp
1"
SW
1"
NPT and Rp
1-1/4"
SW
Valve Body Legend
NPT — Threaded (female)
SW —
Sweat
IFL —
Inverted Flare
SAE — Society Automotive Engineers Flare (male)
Rp —
"Metric" Threaded (female)
a
b
2
2-way Cv (kv)
3-way Cv (kv)
(G)a Close-Off ∆P
PSI (kPa)
(H)b Close-Off ∆P
PSI (kPa)
1.0 (0.9)
1.5 (1.3)
60 (414)
75 (517)
2.5 (2.2)
3.0 (2.6)
40 (276)
50 (344)
3.5 (3.0)
4.0 (3.4)
25 (172)
30 (208)
5.0 (4.3)
5.0 (4.3)
20 (137)
25 (172)
7.5 (6.5)
7.5 (6.5)
17 (117)
20 (137)
8.0 (6.9)
8.0 (6.9)
17 (117)
20 (137)
Two
Position
Zone Valve
with
Actuator,
Spring
Return
G = General close-off actuator
H = High close-off actuator
Made in U.S.A.
F-26777-3
Two Position Zone Valve Two-Way
and Three-Way
VT, VS Series
Part Numbering System
Part Numbering System
Two Position Zone Valves, Spring Return Actuators
1
Body Type &
Temperature
V X X X X X X X X X XX X
2
Options
T = On/Off (General)
S = On/Off (Steam)
High temperature
actuator must be used.
0 = No Options
A = End Switch
4
5
6
Electrical Leads
00 = 6" Motor Wires
01 = Terminal Block with End Switch
(24 VAC only)
5
02 = 18" (Standard) Wire Leads
Configuration
2 = 2-Way
3 = 3-Way
Two
Position
Zone Valve
Two-Way
and ThreeWay
VT, VS
Series
Voltage
A = 24 Vac, 50/60 Hz
B = 110 Vac, 50 Hz and 120 Vac, 60 Hz
D = 208 Vac, 50/60 Hz
T = 277 Vac, 50/60 Hz
U = 230 Vac, 50 Hz and 240 Vac, 60 Hz
Valve Size
2 = 1/2"
3 = 3/4"
4 = 1"
5= 1-1/4"
Temperature Ratings
Connection Type 3
1 = Sweat
2 = Threaded NPT
3 = Threaded Rp (metric)
4 = Inverted Flare (Retrofit)
5 = SAE Flare
3 = General Temperature
4 = High Temperature
Availability
1/2", 3/4", 1", 1-1/4"
1/2", 3/4", 1"
1/2", 3/4", 1"
3/4"
1/2"
Spring Return
Availability
1 = Normally Closed
2 = Normally Open
2-way and 3-way
2-way only
Actuator Type
G = On/Off (General Close-Off)
H = On/Off (High Close-off)
CV Size
No. 2-way 3-way Size
1 = 1.0
1.5
1/2"
2 = 2.5
3.0
3/4"
1/2"
Connection Type
1, 2, 3, 5
4
1, 2, 3, 5
3/4"
1, 2, 3, 4
1/2"
1, 2, 3, 5
3 = 3.5
4.0
3/4"
1"
1, 2, 3, 4
1
5=
5.0
3/4"
1, 2, 3
5.0
7.5
7.5
8.0
8.0
7=
1"
1
3/4"
1, 2, 3
1"
1
1"
2, 3
1-1/4"
1
When ordering valve body only: use the first
six positions to configure the valve.
2
When ordering actuator only use the last
seven positions to configure the actuator.
Prefix with the letter "A".
3
Invensys inverted flare fittings must be
ordered separately. See actuator
accessories for fitting part numbers.
4
End switch is not available for 277 Vac
models if actuator temperature rating is
high temperature (4).
Actuators with Terminal blocks require
endswitch and the endswitch is
24 Vac @ 101 mA min. - 5 A max.
5
6
1
End switch is 24 - 240 Vac @ 101 mA min.
to 5 A max. and 9 - 36 Vdc @ 100 mA
max. for actuators rated 240 V or less.
End switch is 277 Vac @ 101 mA min. to
5 A max. for actuators rated 277 V.
Body & Actuator Combination Requirements
Temperature Configurations
Body Configuration
VTXXXX
T = General
S = Steam
If body configuration is T, actuator temp rating can be 3 or 4.
If body configuration is S, actuator temp rating must be 4.
F-26777-3
Actuator Spring Return Mode
AXX3XXXX
3 = General Temperature
4 = High Temperature
If actuator temp rating is 3, body style must be T.
If actuator temp rating is 4, body style can be S or T.
Made in U.S.A.
3
Two Position Zone Valve Two-Way
and Three-Way
VT, VS Series
Two-Way Zone Valve
Three-Way Zone Valve
TABLE 4. PopTop On/Off Actuator Model Number Selection Guide.
VT
2
2
1
Temp Rating
Configuration
Size
T = General
S = Steam
2 = 2-Way
3 = 3-Way
2 = 1/2"
3 = 3/4"
4 = 1"
5 = 1-1/4" (Sweat Only)
Connection
1 = Sweat
2 = NPT (female)
3 = Rp (female)
4 = Inverted Flare (3/4” only)
5 = SAE Flare (1/2” only)
Catalog Part
Number
Fitting Size
Type
Catalog Part
Number
Cv
Sweat
NPT
1/2"
Rp
SAE
Sweat
NPT
3/4"
Rp
Inverted Flare
Sweat
1"
1-1/4"
NPT
Rp
Sweat
Fitting
Size
2-Way
1.0
2.5
3.5
5.0
7.5/8.0
Type
3-Way
1.5
3.0
4.0
5.0
7.5/8.0
Cv
3-Way PopTop On/Off Two Position, Valve Body Only
2-Way PopTop On/Off Two Position, Valve Body Only
VT2211
VT2212
VT2213
VT2221
VT2222
VT2223
VT2231
VT2232
VT2233
VT2251
VT2252
VT2253
VT2312
VT2313
VT2315
VT2317
VT2322
VT2323
VT2325
VT2327
VT2332
VT2333
VT2335
VT2337
VT2341
VT2342
VT2343
VT2415
VT2417
VT2427
VT2437
VT2517
1
Cv
1=
2=
3=
5=
7=
1.0
2.5
3.5
1.0
2.5
3.5
1.0
2.5
3.5
1.0
2.5
3.5
2.5
3.5
5.0
7.5
2.5
3.5
5.0
7.5
2.5
3.5
5.0
7.5
1.0
2.5
3.5
5.0
7.5
VT3211
VT3212
VT3213
VT3221
VT3222
VT3223
VT3231
VT3232
VT3233
VT3251
VT3252
VT3253
VT3312
VT3313
VT3315
VT3317
VT3322
VT3323
VT3325
VT3327
VT3332
VT3333
VT3335
VT3337
VT3341
VT3342
VT3343
VT3415
VT3417
VT3427
VT3437
VT3517
8.0
Sweat
NPT
1/2"
Rp
SAE
Sweat
NPT
3/4"
Rp
Inverted
Flare
Sweat
1"
1-1/4"
NPT
Rp
Sweat
1.5
3.0
4.0
1.5
3.0
4.0
1.5
3.0
4.0
1.5
3.0
4.0
3.0
4.0
5.0
7.5
3.0
4.0
5.0
7.5
3.0
4.0
5.0
7.5
1.5
3.0
4.0
5.0
7.5
8.0
TABLE 5. Options Available: Modify model numbers as shown.
4
Options
Select
V_xxxx
For Steam, use “S”
Made in U.S.A.
F-26777-3
Two Position Spring Return
Actuators
AG, AH Series
AG Series Actuator
AH Series Actuator
TABLE 6. PopTop On/Off Actuator Model Number Selection Guide.
Two
Position
Spring
Return
Actuators
AG, AH
Series
AG
1
3
A
02
0
Type/Close-Off
Action
Temp
Voltage
Electrical
Connection
Options
3 = General
4 = High
Temp
A = 24 V @ 50/60 Hz
B= 110 @ 50 Hz
120 V @ 60 Hz
D = 208 V @ 50/60
Hz
U = 230 V @ 50 Hz
240 V @ 60 Hz
T = 277 V @ 50/60
Hz
G = On/Off General
Close-Off
H = On/Off “HCO”
High Close-Off
1 = Normally Closed
(2-Way and 3-Way)
2 = Normally Opened
(2-Way only)
General Close-Off, Two-Position, Power Open or Close (25 Sec.
Maximum @ 60 Hz), Spring Return Open or Close
(9 Sec. Maximum)
Normally Closeda
Model No.
AG13A01A
24
•
AG14A01A
24
•
Term.
Block
Model No.
Normally Closeda
End
Volts
Wiring
AC Switch
AG23A01A
24
•
AG24A01A
24
•
Term.
Block
0 = None
A = End Switch
High Close-Off, Two-Position, Power Open or Close (25 Sec.
Maximum @ 60 Hz), Spring Return Open or Close
(9 Sec. Maximum)
Normally Openb
Volts End
Wiring
AC Switch
00 = 6" Motor Wires
01 = Terminal Block,
w/End Switch
02 = 18" Wires
Model No.
Normally Openb
End
Volts
Wiring
AC Switch
AH13A01A
24
•
AH14A01A
24
•
Term.
Block
Model No.
Volts End
Wiring
AC Switch
AH23A01A
24
•
AH24A01A
24
•
AG13A020
24
AG23A020
24
AH13A020
24
AH23A020
24
AG13A02A
24
•
AG23A02A
24
•
AH13A02A
24
•
AH23A02A
24
•
AG14A02A
24
•
AG24A02A
24
•
AH14A02A
24
•
AH24A02A
24
•
AG13B020
120
AG23B020
120
AH13B020
120
AH23B020
120
AG13B02A
120
•
AG23B02A
120
•
AH13B02A
120
•
AH23B02A
120
•
AG14B02A
120
•
AG24B02A
120
•
AH14B02A
120
•
AH24B02A
120
•
AG13D020
208
AG23D020
208
AH13D020
208
AH23D020
208
AG13D02A
208
•
AG23D02A
208
•
AH13D02A
208
•
AH23D02A
208
•
AG14D02A
208
•
AG24D02A
208
•
AH14D02A
208
•
AH24D02A
208
•
AG13T020
277
AG23T020
277
AH13T020
277
AH23T020
277
AG13T02A
277
•
AG23T02A
277
AH13T02A
277
•
AH23T02A
277
18"
Leads
18"
Leads
•
18"
Leads
18"
Leads
•
AG13U020
230
AG23U020
230
AH13U020
230
AH23U020
230
AG13U02A
230
•
AG23U02A
230
•
AH13U02A
230
•
AH23U02A
230
•
AG14U02A
230
•
AG24U02A
230
•
AH14U02A
230
•
AH24U02A
230
•
AG14A020
24
AG24A020
24
AH14A020
24
AH24A020
24
AG14B020
120
AG24B020
120
AH14B020
120
AH24B020
120
AG14D020
208
AG24D020
208
AH14D020
208
AH24D020
208
AG14T020
277
AG24T020
277
AH14T020
277
AH24T020
277
AG14U020
230
AG24U020
230
AH14U020
230
AH24U020
230
a
b
a
2-way or 3-way valve.
2-way valve only.
F-26777-3
b
Made in U.S.A.
Term.
Block
2-way or 3-way valve.
2-way valve only.
5
Two Position Spring Return
PopTop, Two-Way and Three-Way
VT, VS General Assemblies
VT/VS Series Valves with
General Close-Off Actuator
General Close-Off Valve and Actuator Assemblies
General Close-Off Valve and Actuator Assemblies
2-Way Normally Closed
Catalog Part Number
VT2211G13A020
VT2212G13A020
VT2213G13A020
VT2221G13A020
VT2222G13A020
VT2223G13A020
VT2231G13U020
VT2232G13U020
VT2233G13U020
VT2251G13A020
VT2252G13A020
VT2253G13A020
VT2312G13A020
VT2313G13A020
VT2315G13A020
VT2317G13A020
VT2322G13A020
VT2323G13A020
VT2325G13A020
VT2327G13A020
VT2332G13U020
VT2333G13U020
VT2335G13U020
VT2337G13U020
VT2341G13A020
VT2342G13A020
VT2343G13A020
VT2415G13A020
VT2417G13A020
VT2427G13A020
VT2437G13U020
VT2517G13A020
a
3-Way Normally Closed
Size
Type
Sweat
NPT
1/2”
Rp
SAE
Sweat
NPT
3/4”
Rp
Inv. Flare
Sweat
1”
1-1/4”
NPT
Rp
Sweat
Cv
MOPD
(PSI)
1.0
2.5
3.5
1.0
2.5
3.5
1.0
2.5
3.5
1.0
2.5
3.5
2.5
3.5
5.0
7.5
2.5
3.5
5.0
7.5
2.5
3.5
5.0
7.5
1.0
2.5
3.5
5.0
7.5
8.0
8.0
8.0
60
40
25
60
40
25
60
40
25
60
40
25
40
25
20
17
40
25
20
17
40
25
20
17
60
40
25
20
17
17
17
17
a
Catalog Part Number
VT3211G13A020
VT3212G13A020
VT3213G13A020
VT3221G13A020
VT3222G13A020
VT3223G13A020
VT3231G13U020
VT3232G13U020
VT3233G13U020
VT3251G13A020
VT3252G13A020
VT3253G13A020
VT3312G13A020
VT3313G13A020
VT3315G13A020
VT3317G13A020
VT3322G13A020
VT3323G13A020
VT3325G13A020
VT3327G13A020
VT3332G13U020
VT3333G13U020
VT3335G13U020
VT3337G13U020
VT3341G13A020
VT3342G13A020
VT3343G13A020
VT3415G13A020
VT3417G13A020
VT3427G13A020
VT3437G13U020
VT3517G13A020
Size
Type
Sweat
NPT
1/2”
Rp
SAE
Sweat
NPT
3/4”
Rp
SAE
Sweat
1”
1-1/4”
NPT
Rp
Sweat
Cv
MOPD a
(PSI)
1.5
3.0
4.0
1.5
3.0
4.0
1.5
3.0
4.0
1.5
3.0
4.0
3.0
4.0
5.0
7.5
3.0
4.0
5.0
7.5
3.0
4.0
5.0
7.5
1.5
3.0
4.0
5.0
7.5
8.0
8.0
8.0
60
40
25
60
40
25
60
40
25
60
40
25
40
25
20
17
40
25
20
17
40
25
20
17
60
40
25
20
17
17
17
17
MOPD = Maximum Operating Pressure Differential
TABLE 1. Options Available: Modify model numbers as shown below.
Options
Select
V_xxxxGx4xxxx
VT2xxxG_xxxxx
VTxxxxGxxx___
VTxxxxGxx_xxx
For Steam, use “S”.
For Normally Open (2-Way only) use "2”.
For Terminal Block with End Switch use “01A”.
For Voltage Selection use the following:
"A” = 24 Vac, 50/60 Hz “B” = 110 Vac, 50 Hz and 120 Vac, 60 Hz “D” = 208 Vac, 50/60 Hz
“T” = 277 Vac, 50/60 Hz “U” = 230Vac, 50 Hz and 240 Vac, 60 Hz.
For End Switch use “A”.
VTxxxxGxxxxx_
Note: For complete part number configuration see the Part Numbering System on page 3.
6
Made in U.S.A.
F-26777-3
Two
Position
Spring
Return
PopTop
Two-Wa
and Thr
Way VT,
General
Assemb
Two Position Spring Return
PopTop, Two-Way and Three-Way
VT, VS High Close-Off Assemblies
o
sition
ring
turn
pTop,
o-Way
d Threey VT, VS
h Close-
VT/VS Series Valves with
High Close-Off Actuator
High Close-Off Valve and Actuator Assemblies
semblies
High Close-Off Valve and Actuator Assemblies
2-Way Normally Closed
Catalog Part Number
VT2211H13A020
VT2212H13A020
VT2213H13A020
VT2221H13A020
VT2222H13A020
VT2223H13A020
VT2231H13U020
VT2232H13U020
VT2233H13U020
VT2251H13A020
VT2252H13A020
VT2253H13A020
VT2312H13A020
VT2313H13A020
VT2315H13A020
VT2317H13A020
VT2322H13A020
VT2323H13A020
VT2325H13A020
VT2327H13A020
VT2332H13U020
VT2333H13U020
VT2335H13U020
VT2337H13U020
VT2341H13A020
VT2342H13A020
VT2343H13A020
VT2415H13A020
VT2417H13A020
VT2427H13A020
VT2437H13U020
VT2517H13A020
a
3-Way Normally Closed
Size
Type
Sweat
NPT
1/2”
Rp
SAE
Sweat
NPT
3/4”
Rp
Inv. Flare
Sweat
1”
1-1/4”
NPT
Rp
Sweat
Cv
MOPD
(PSI)
1.0
2.5
3.5
1.0
2.5
3.5
1.0
2.5
3.5
1.0
2.5
3.5
2.5
3.5
5.0
7.5
2.5
3.5
5.0
7.5
2.5
3.5
5.0
7.5
1.0
2.5
3.5
5.0
7.5
8.0
8.0
8.0
75
50
30
75
50
30
75
50
30
75
50
30
50
30
25
20
50
30
25
20
50
30
25
20
75
50
30
25
20
20
20
20
a
Catalog Part Number
VT3211H13A020
VT3212H13A020
VT3213H13A020
VT3221H13A020
VT3222H13A020
VT3223H13A020
VT3231H13U020
VT3232H13U020
VT3233H13U020
VT3251H13A020
VT3252H13A020
VT3253H13A020
VT3312H13A020
VT3313H13A020
VT3315H13A020
VT3317H13A020
VT3322H13A020
VT3323H13A020
VT3325H13A020
VT3327H13A020
VT3332H13U020
VT3333H13U020
VT3335H13U020
VT3337H13U020
VT3341H13A020
VT3342H13A020
VT3343H13A020
VT3415H13A020
VT3417H13A020
VT3427H13A020
VT3437H13U020
VT3517H13A020
Size
Type
Sweat
NPT
1/2”
Rp
SAE
Sweat
NPT
3/4”
Rp
SAE
Sweat
1”
1-1/4”
NPT
Rp
Sweat
Cv
MOPD a
(PSI)
1.5
3.0
4.0
1.5
3.0
4.0
1.5
3.0
4.0
1.5
3.0
4.0
3.0
4.0
5.0
7.5
3.0
4.0
5.0
7.5
3.0
4.0
5.0
7.5
1.5
3.0
4.0
5.0
7.5
8.0
8.0
8.0
75
50
30
75
50
30
75
50
30
75
50
30
50
30
25
20
50
30
25
20
50
30
25
20
75
50
30
25
20
20
20
20
MOPD = Maximum Operating Pressure Differential
TABLE 2. Options Available: Modify model numbers as shown below.
Options
Select
V_xxxxHx4xxxx
For Steam use "S".
VT2xxxH_xxxxx
VTxxxxHxxx_
For Normally Open (2-Way only) use “2”.
For Terminal Block with End Switch use “01A”.
VTxxxxHxx_xxx
For Voltage Selection use the following:
"A” = 24 Vac, 50/60 Hz “B” = 110 Vac, 50 Hz and 120 Vac, 60 Hz “D” = 208 Vac, 50/60 Hz
“T” = 277 Vac, 50/60 Hz “U” = 230Vac, 50 Hz and 240 Vac, 60 Hz.
VTxxxxHxxxxx_
For End Switch use “A”.
F-26777-3
Made in U.S.A.
7
Two Position Zone Valves with
Actuators, Spring Return
AG, AH Series
Note: For complete part number configuration see the Part Numbering System on page 3.
DIMENSIONAL DATA
Two
Position
Zone Val
with
Actuator
Spring
Return
Dimensions are in inches (mm).
(94)
3 11/16"
(83)
3 1/4"
(29)
1 1/8"
(94)
3 11/16"
(83)
3 1/4"
(32)
1 1/4"
(60)
2 3/8"
(6)
1/4"
(61)
2 3/8"
(81)
3 3/16"
B-PORT
A-PORT
(62)
2 7/16"
(82)
3 3/16"
(54)
2 1/8"
B-PORT
B
2-WAY
A-PORT
(62)
2 7/16"
B
2-WAY
C
3-WAY
C
3-WAY
A
(67)
2 5/8"
(14)
9/16"
A
A
A
D
D
Figure 2 VT/VS Series High Close-off.
Figure 1 VT/VS Series General Close-off.
TABLE 3. Dimensions - inches (mm).
Valve Body Size
A
B
C
D (General Close-Off)
1/2" Sweat
1-5/16 (33)
15/16 (23)
1-5/16 (33)
3-5/16 (84)
3-5/8 (92)
3/4" Sweat
1-3/8 (35)
15/16 (23)
1-11/16 (43)
3-3/8 (86)
3-3/4 (95)
1" Sweat
1-11/16 (43)
15/16 (23)
1-11/16 (43)
3-5/8 (92)
4 (102)
1-1/4" Sweat
1-7/8 (47)
1 (25)
1-13/16 (46)
3-11/16 (94)
4-1/8 (105)
1/2" NPT, Rp
1-3/8 (35)
15/16 (23)
1-5/16 (33)
3-3/8 (86)
3-5/8 (92)
3/4" NPT, Rp
1-11/16 (43)
15/16 (23)
1-7/16 (37)
3-5/8 (92)
4 (102)
1" NPT, Rp
1-7/8 (47)
1 (25)
1-11/16 (43)
3-11/16 (94)
4-1/8 (105)
4-3/16 (106)
4-7/16 (113)
Inverted Flare
SAE Flare
8
See Figure-3 and Figure-4.
Made in U.S.A.
D (High Close-Off)
See Figure-3 and Figure-4.
F-26777-3
Two Position Zone Valves with
Actuators, Spring Return
AG, AH Series
B-PORT
A-PORT
B-PORT
A-PORT
(57)
2 1/4"
(26)
1 1/16"
2-WAY
(32)
1 1/4"
3-WAY
(26)
1"
(55)
2 3/16"
(62)
2 7/16"
(62)
2 7/16"
(109)
4 5/16"
(112)
4 7/16"
Figure-3 SAE - High Close-Off Style.
F-26777-3
(33)
1 5/16"
Figure-4 Inverted Flare - General Close-Off Style.
Made in U.S.A.
9
Two Position Zone Valves with
Actuators, Spring Return
AG, AH Series
Piping
•
•
•
•
Three-way valves always require a normally closed
actuator.
Three-way valves are always closed at B port when no
power is applied to motor.
On power up the valve closes to A port on three-way
valves.
Orient three-way valve body as needed for normally open
or normally closed flow through coil.
CAUTION: Use in systems which have substantial make-up
water (open systems) is not recommended. Follow proper
water treatment practices and system procedures. Refer to
document F-26080 for Water and Steam EN205 Guidelines.
POWER
OFF
POWER
OFF
B
Coil
A
B
Coil
2-Way Valve With Normally
Closed Actuator
2-Way Valve With Normally
Open Actuator
POWER
OFF
POWER
OFF
Coil
A
B
Coil
A
POWER
OFF
POWER
OFF
B
B
3-Way Valve in Mixing
Configuration Normally Open
to the Coil
3-Way Valve in Mixing
Configuration Normally Closed
to the Coil
Coil
A
A
Coil
3-Way Valve in Diverting
Configuration Normally Closed
to the Coil
A
B
3-Way Valve in Diverting
Configuration Normally Open
to the Coil
Figure 5 Piping Configurations.
Note: Three-way N.O. applications can be achieved when using a N.C. actuator, by piping the valves in reverse. The three-way
examples show normally closed actuators.
10
Made in U.S.A.
F-26777-3
Modulating Valve, Spring and
Non-Spring Return
AT, AP Series
Application
Modulatin
The Modulating PopTop™ Series valve actuator assemblies
Valve,
designed for closed hydronic heating and cooling
Spring an are
systems. The Modulating PopTop actuators are used to
Non-Sprincontrol fluid flow in fan coil units, VAV reheat, unit ventilators,
Return AHUs and radiant applications.
The Modulating PopTop Proportional (P) type is compatible
AT, AP
with any 0 to 10Vdc or 4 to 20 mA signal with jumper
Series
selectable operating range and action resulting in precise
positioning. The floating (T) type is compatible with any 24
Vac three-wire signal when three minute time-out logic resides
in the valve actuator or system controller.
The Modulating PopTop valve assemblies allow the actuator
to be snapped onto, or off from, the valve body. The actuator
can be mounted after the valve body has been installed into
the system without the need for linkages or calibration.
Available in non-spring return and spring return modulating
actuators. The two-way spring return modulating actuators are
provided in either normally open or normally closed operation.
The three-way valves are available in normally closed
operation only. Valve body reversal provides normally open
flow for three-way valve bodies.
Spring Return
Actuator
Non-Spring Return
Actuator
Features
• Magnetic clutch to maximize the life of the motor and gear
train
• Manual operating lever/position indicator facilitates field
setup
• Easy to use terminal blocks
• Actuator can be installed after the valve body
• Three wire floating and 0 to 10 Vdc or 4 to 20 mA
proportional available
• Spring will return actuator to normal position when the
power is lost
Actuator Specifications
Floating
Inputs
Model
AT13A00T
AT23A00T
AT33A000
AT33A00T
Action
VAC
Spring
Return
NonSpring
Return
24 Vac +25%/15%
Frequency
50/60 Hz
60 Hz
Outputs
Control Circuit,
Maximum
Total Actuator,
Maximum
mA
VA
mA
VA
24
0.6
68
1.6
24
0.6
68
1.6
–
–
40
1.0
–
–
50
Elapsed Time
Before Time-Out
Nominal Stroke Time
60 Hz
2 min. 30
sec.
1.2
50 Hz
3 min.
60 Hz
50 Hz
3 min
3 min
36 sec
NA
NA
3 min ±
30 sec
NA
Modulating
Inputs
Control Circuit
Model
Action
AP13A000
Spring
Return
AP23A000
AP33A000
a
NonSpring
Return
Outputs
Total Actuator,
Maximum
Nominal Stroke Time
Elapsed Time
Before Time-Out
VAC
Frequency
Range/ Input
Impedance
mA
VA
60 Hz
50 Hz
60 Hz
50 Hz
24 Vac +25%/15%
50/60 Hz
0-10a VDC/200K
0-5 VDC/200K
5-10 VDC/200K
4-20 mA/300
65
1.6
2 min. 30
sec.
3 min.
2 min.
45 sec.
3 min.
18 sec.
Factory supplied. Actual range is 1 to 9 Vdc.
F-26777-3
Made in U.S.A.
11
Modulating Zone Valve with
Actuator, Spring and Non-Spring
Return
Specifications Continued
Mechanical: Action, T series: Direct acting. P series:
Direct acting (valve opens port B with increase in signal.) Field
selectable reverse acting.
Manual Override: Allows manual positioning.
Operating Pressure Limits: 300 psi (2068.4 kPa) static
pressure.
Material: Actuator: High temperature plastic. Valve: body:
forged brass; stem: nickel-plated/chrome-plated brass; seat:
brass, plug/paddle: high temperature thermoplastic/rubber.
Flow Characteristic: 1.0 to 4.0 Cv: equal percentage. 7.0/8.0
Cv: linear:
Ambient Temperature Limits:
Shipping & Storage, -40 to 158 °F (-40 to 70 °C).
Operating, 32 to 125 °F (0 to 52 °C).
Fluid, 32 to 200 °F (0 to 93 °C) (not steam rated).
Humidity: 5 to 95% RH, non-condensing.
Seat Leakage: ANSI class IV (0.01%).
Agency Listings (Actuator Only): UL873: Underwriters
Laboratories (File #E9429 Category Temperature Indicating and
Regulating Equipment), Class 2.
CUL: UL LIsted for use in Canada by Underwriters Laboratory.
Canadian Standards C22.2 No. 24.
European Community: EMC Directive (89/336/EEC)
Australia: This product meets requirements to bear the C-Tick
Mark according to the terms specified by the Communications
Authority under the Radio Communications Act of 1992.
Shipping Weight (Actuator/Valve Assy.): 1.90 lbs (860 g).
Modulating Zone Valve Spring and Non-Spring Return VM Series Flow Coefficients and Maximum Close-Off Differential Pressure.
Valve Size in.
Connection Type
Flow
Coefficient
Cv (kv)
1/2
NPT, SW, SAE, and Rp
1/2
NPT, SW, SAE, and Rp
3/4
NPT, SW, and Rp
1/2
NPT, SW, SAE, and Rp
3/4
NPT, SW, and Rp
1
SW
3/4
NPT, SW, and Rp
1
SW
1
NPT and Rp
1-1/4
SW
Valve Body Legend
NPT — Threaded
SW — Sweat
a
12
Maximum Close-Off ∆P, PSI (kPa)
Non-Spring
Operating Mode
(Driven Closed)
Spring
Operating Mode
(Driven Closed)
Spring Power Failure
Modea (Spring Closed)
1.0 (0.9)
50 (344)
50 (344)
50 (344)
2.0 (1.8)
50 (344)
50 (344)
20 (137)
4.0 (3.5)
35 (241)
35 (241)
20 (137)
7.5 (6.5)
35 (241)
35 (241)
15 (103)
8.0 (6.9)
35 (241)
35 (241)
15 (103)
SAE — Society Automotive Engineers.
Rp — "Metric" Threaded
If the valve is driven closed before a power failure, the spring operating mode close-off pressures apply.
Made in U.S.A.
F-26777-3
Modulatin
Zone Valv
with
Actuator,
Spring an
Non-Sprin
Return
Modulating Zone Valve Two-Way
and Three-Way VM Series
AT, AP Series
Part Numbering System
Modulating Spring and Non-Spring Return Zone Valves
1
V M X X X X X X 3 A 00 X
2
Body Type
Options
M = Modulating
Non-Spring Return Actuators
0 = No Options
T = Three-Wire Signal Time-Out
Configuration
Spring Return Actuators
T = Time-Out
2 = 2-Way
3 = 3-Way
Valve Size
Electrical Leads
2 = 1/2
Modulating
Zone Valve
Two-Way
and ThreeWay VM
Series
00 = No leads
3 = 3/4"
4 = 1"
5= 1-1/4"
Connection Type
Voltage
A = 24 Vac Only
Availability
1 = Sweat
2 = Threaded NPT
3 = Threaded Rp (Metric)
5 = SAE Flare
1/2", 3/4", 1", 1-1/4"
1/2", 3/4", 1"
1/2", 3/4", 1"
1/2"
Temperature Ratings
3 = General Temperature
Action
CV Size
1 =
2 =
3 =
3
1.0
2.0
4.0
7.5
7 =
8.0
Size
Connection Type
1/2"
1, 2, 3, 5
1/2"
1, 2, 3, 5
3/4"
1, 2, 3
1/2"
1, 2, 3, 5
3/4"
1, 2, 3
1"
1
3/4"
1, 2, 3
1"
1
1"
2, 3
1-1/4"
1 = Spring Return Normally closed (2-way or 3-way)
2 = Spring Return Normally opened (2-way only)
3 = Non-Spring Return
1 When ordering valve body only: use the first
six positions to configure the valve.
2 When ordering actuator only: use the last
seven positions to configure the actuator.
Prefix with the letter "A."
3 This feature is standard
for spring return three wire
floating actuators.
It must be included in the part number.
1
4 Should not be used with thermostats/
controllers unless they have a
timeout feature.
Actuator Type
T = Three-wire Floating
P = Proportional, 0-10 Vdc, 0-5 Vdc,
5-10 Vdc or 4-20 mA, Jumper Selectable
Available Actuators
Part Number
AT13A00T
AT23A00T
AT33A000
AT33A00T
AP13A000
AP23A000
AP33A000
F-26777-3
Action
Spring Return
Spring Return
Non-Spring Return
Non-Spring Return
Spring Return
Spring Return
Non-Spring Return
Position
N.C.
N.O.
N.C.
N.O.
Actuator Type
Three Wire Floating
Three Wire Floating
Three Wire Floating
Three Wire Floating
Proportional
Proportional
Proportional
Made in U.S.A.
Option
With Time-Out
With Time-Out
None
With Time-Out
None
None
None
4
13
Modulating, Spring and NonSpring Return PopTop Two-Way
and Three-Way VM Assemblies
ating
g and
pring
n
op
Way
hreeM
mbliesTABLE 1.
Two-Way Zone Valve
Three-Way Zone Valve
PopTop Modulating Valve Model Number Selection Guide.
VM
2
2
1
1
Type
Configuration
Size
Connection
Cv
2 = 2-Way
3 = 3-Way
2 = 1/2"
3 = 3/4"
4 = 1"
5 = 1-1/4" (Sweat Only)
1 = Sweat
2 = NPT (female)
3 = Rp (female)
5 = SAE (1/2" only)
M = Modulating
General
Temperature Only
Catalog Part
Number
Fitting
Size - in
Type
Sweat
NPT
1/2
Rp
SAE
Sweat
3/4
NPT
Rp
Sweat
1
1-1/4
NPT
Rp
Sweat
Fitting
Size - in
Type
1.0
2.0
4.0
7.5/8.0
(linear)
Cv
3-Way PopTop ™ Modulating Valve Body Only
2-Way PopTop ™ Modulating Valve Body Only
VM2211
VM2212
VM2213
VM2221
VM2222
VM2223
VM2231
VM2232
VM2233
VM2251
VM2252
VM2253
VM2312
VM2313
VM2317
VM2322
VM2323
VM2327
VM2332
VM2333
VM2337
VM2413
VM2417
VM2427
VM2437
VM2517
Catalog Part
Number
Cv
1=
2=
3=
7=
VM3211
VM3212
VM3213
VM3221
VM3222
VM3223
VM3231
VM3232
VM3233
VM3251
VM3252
VM3253
VM3312
VM3313
VM3317
VM3322
VM3323
VM3327
VM3332
VM3333
VM3337
VM3413
VM3417
VM3427
VM3437
VM3517
1.0
2.0
4.0
1.0
2.0
4.0
1.0
2.0
4.0
1.0
2.0
4.0
2.0
4.0
7.5
2.0
4.0
7.5
2.0
4.0
7.5
4.0
7.5
8.0
Sweat
NPT
1/2
Rp
SAE
Sweat
3/4
NPT
Rp
Sweat
1
1-1/4
NPT
Rp
Sweat
1.0
2.0
4.0
1.0
2.0
4.0
1.0
2.0
4.0
1.0
2.0
4.0
2.0
4.0
7.5
2.0
4.0
7.5
2.0
4.0
7.5
4.0
7.5
8.0
TABLE 2. Options Available: Modify model numbers as shown below.
Options
Select
VMxxx_
For desired Cv enter
14
“1” = 1.0 Cv, “2” = 2.0 Cv, "3” = 4.0 Cv, and “7” = 7.5/8.0 Cv.
Made in U.S.A.
F-26777-3
Modulating, Spring and NonSpring Return PopTop Two-Way
and Three-Way VM Assemblies
odulating
pring and
on-Spring
eturn
opTop
wo-Way
nd Threeay VM
ssemblies
Non-Spring Return Actuator
Spring Return Actuator
TABLE 1. PopTop Modulating Actuator Three Wire floating Model Number Selection Guide.
AT
1
3
A
00
0
Type/Close-Off
Action
Temp
Voltage
Connection
Options
T = Three Wire Floating
1 = Spring Return, Normally Closed
2 = Spring Return, Normally Opened
3 = Non-Spring Return
00 = No Leads
Non-Spring Return Actuator
0 = No Options
T = Three Wire Signal Time Out
Spring Return Actuator
T = Three Wire Signal Time Out
3 = General
A = 24 V
Three Wire Floating, General Temperature, 24 Vac
Model
Action
AT13A00T
Spring
Return
AT23A00T
NonSpring
Return
AT33A000
AT33A00T
Time Out
Normally Closed
•
Normally Open
•
—
Must reside
in controller
•
TABLE 2. Floating PopTop Valve and Actuator Assemblies.
PopTop Valve Assembly, Two-Way Spring and Non-Spring
Return
Spring Return, N.C.
Model No.
Size inches
PopTop Valve Assembly, Three-Way Spring and Non-Spring
Return
Non-Spring Return
Type
Model No.
Size Inches
Spring Return, N.C.
Type
Model No.
Size inches
Non-Spring Return
Type
Model No.
VM2211T13A00T
Sweat
VM2211T33A000
Sweat
VM3211T13A00T
Sweat
VM3211T33A000
VM2221T13A00T
NPT
VM2221T33A000
NPT
VM3231T13A00T
Rp
VM3221T33A000
Rp
VM2231T33A000
Rp
VM3221T13A00T
NPT
VM3231T33A000
SAE
VM2251T33A000
SAE
VM3251T13A00T
SAE
VM3251T33A000
Sweat
VM3312T13A00T
NPT
VM3322T13A00T
VM2231T13A00T
1/2
VM2251T13A00T
VM2312T13A00T
1/2
Sweat
VM2312T33A000
NPT
VM2322T33A000
VM2332T13A00T
Rp
VM2332T33A000
Rp
VM2413T13A00T
Sweat
VM2413T33A000
NPT
VM2427T33A000
Rp
VM2437T33A000
Sweat
VM2517T33A000
VM2323T13A00T
VM2427T13A00T
3/4
1
VM2437T13A00T
VM2517T13A00T
1-1/4
3/4
1
1-1/4
1/2
Size inches
Type
Sweat
1/2
NPT
Rp
SAE
Sweat
VM3312T33A000
NPT
VM3322T33A000
VM3332T13A00T
Rp
VM3332T33A000
Rp
Sweat
VM3417T13A00T
Sweat
VM3413T33A000
Sweat
NPT
VM3427T13A00T
NPT
VM3427T33A000
Rp
VM3437T13A00T
Rp
VM3437T33A000
Sweat
VM3517T13A00T
Sweat
VM3517T33A000
3/4
1
1-1/4
Sweat
3/4
NPT
1
NPT
1-1/4
Sweat
Rp
Note: For complete part number configuration see the Part Numbering System on page 12.
TABLE 3. Options Available - Modify model numbers as shown below.
Options
Select
VMxxx_Tx3A00x
For desired Cv enter “1” = 1.0 Cv, “2” = 2.0 Cv, "3” = 4.0 Cv, and “7” = 7.5/8.0 Cv.
VMxxxxT_3A00x
For desired action enter: “1” = spring return normally closed, “2” = spring return normally open,
“3” = non-spring return.
VMxxxxT33A00_
To add the signal time out enter “T” (only an option on non-spring return).
F-26777-3
Made in U.S.A.
15
Modulating Spring and Non-Spring
Return PopTop, Two-Way and
Three-Way VM Assemblies
Modula
Spring
Non-Sp
Return
PopTop
Two-Wa
and Thr
Way VM
Assemb
Non-Spring Return
Actuator
Spring Return
Actuator
TABLE 1. PopTop Modulating Actuator Proportional Model Number Selection Guide.
AP
1
3
A
00
0
Type/Close-Off
Action
Temp
Voltage
Connection
Options
P = Proportionala
1 = Spring Return, Normally Closed
2 = Spring Return, Normally Opened
3 = Non-Spring Return
3 = General
A = 24 V
00 = No Leads
0 = No Options
a
Factory shipped as 0 to 10 Vdc. Jumper selectable, 0 to 5 Vdc, 5 to 10 Vdc, or 4 to 20 mA.
Modulating, General Temperature, 24 Vac
Model
Action
AP13A000
Spring
Return
Non-Spring
Return
—
AP23A000
AP33A000
Time Out
Normally Closed
Normally Open
Does not apply
TABLE 2. Proportional PopTop Valve and Actuator Assemblies.
PopTop Valve Assembly, Modulating Two-Way Spring and NonSpring Return
Spring Return, N.C.
Model No.
Size inches
PopTop Valve Assembly, Modulating Three-Way Spring and
Non-Spring Return
Non-Spring Return
Type
Model No.
Size inches
Spring Return, N.C.
Type
Model No.
Size inches
Non-Spring Return
Type
Model No.
VM2211P13A000
Sweat
VM2211P33A000
Sweat
VM3211P13A000
Sweat
VM3211P33A000
VM2221P13A000
NPT
VM2221P33A000
NPT
VM3221P13A000
NPT
VM3221P33A000
Rp
VM2231P33A000
Rp
VM3231P13A000
Rp
VM3231P33A000
SAE
VM2251P33A000
SAE
VM3251P13A000
SAE
VM3251P33A000
1/2
VM2231P13A000
VM2251P13A000
VM2312P13A000
Sweat
VM2312P33A000
NPT
VM2322P33A000
VM2332P13A000
Rp
VM2413P13A000
Sweat
VM2322P13A000
3/4
VM2427P13A000
1
VM2437P13A000
VM2517P13A000
1-1/4
1/2
Sweat
VM3312P13A000
NPT
VM3322P13A000
VM2332P33A000
Rp
VM2413P33A000
NPT
VM2427P33A000
Rp
VM2437P33A000
Sweat
VM2517P33A000
3/4
1
1-1/4
1/2
Size inches
Type
Sweat
NPT
1/2
Rp
SAE
Sweat
VM3312P33A000
NPT
VM3322P33A000
VM3332P13A000
Rp
VM3332P33A000
Rp
Sweat
VM3413P13A000
Sweat
VM3413P33A000
Sweat
NPT
VM3427P13A000
NPT
VM3427P33A000
Rp
VM3437P13A000
Rp
VM3437P33A000
Sweat
VM3517P13A000
Sweat
VM3517P33A000
3/4
1
1-1/4
Sweat
3/4
NPT
1
NPT
1-1/4
Sweat
Rp
TABLE 3. Options Available – Modify model numbers as shown below.
Options
Select
VMxxx_Px3A000
For desired Cv enter “1” = 1.0 Cv, “2” = 2.0 Cv, "3” = 4.0 Cv, and “7” = 7.5/8.0 Cv.
VMxxxxP_3A000
For desired action enter:
“1” = spring return normally closed,
“2” = spring return normally open,
“3” = non-spring return.
16
Made in U.S.A.
F-26777-3
Modulating Spring and NonSpring Return PopTop, Two-Way
and Three-Way VM Assemblies
DIMENSIONAL DATA
Dimensions shown in inches (mm).
4-1/4
(107)
3-13/16
(98)
3/16
(4)
1/16
(1)
4-1/4
(107)
3-7/8
(98)
1/8
(2)
3-11/16
(93)
2-1/4
(57) 3-3/16
(81)
4-3/4
(121)
1-5/8
(41)
1-9/16
(40)
B
2-Way C
3-Way
A
A
B
2-Way
1-9/16
(39)
2
(51)
1-3/16
(31)
A
Figure 1 Modulating Non-Spring Return Valve.
A
C
3-Way
1-9/16
(39)
2
(51)
1-3/16
(31)
Figure 2 Modulating Spring Return Valve.
TABLE 4. Dimensions - inches (mm) .
4-1/4
(108)
Valve Body Size
A
B
C
1/2" Sweat
1-5/16 (33)
15/16
(23)
1-5/16 (33)
3/4" Sweat
1-3/8 (35)
15/16
(23)
1-11/16
(43)
1" Sweat
1-11/16
(43)
15/16
(23)
1-11/16
(43)
1-1/4" Sweat
1-7/8 (47)
1 (25)
1-13/16
(46)
1/2" NPT, Rp
1-3/8 (35)
15/16
(23)
1-5/16 (33)
3/4" NPT, Rp
1-11/16
(43)
15/16
(23)
1-7/16 (37)
1" NPT, Rp
1-7/8 (47)
1 (25)
1-11/16
(43)
1/2" SAE Flare
See Figure-3.
3-7/8
(98)
1-1/4
(33)
3-11/16
(94) 4-3/4
(121)
1-9/16
(40)
15/16 (24)
2-Way 1-5/16
(33)
3-Way
2-5/16
(58)
4-9/16
(116)
1-9/16
(40)
1-3/16
(30)
Figure 3 1/2" SAE.
F-26777-3
Made in U.S.A.
17
Modulating Spring and Non-Spring
Return PopTop, Two-Way and
Three-Way VM Assemblies
Piping
•
•
•
•
The 3-way is only configured as normally closed. For normally open configuration to the coil turn valve around. For
proportional valves, set the control action (direct or
reverse accordingly).
The valve should be used in a closed loop system.
All valves must be piped so that the plug closes against
the direction of flow. For two-way valves, flow is from port
B to port A. For normally closed three-way valves, B is
the service port and A is the bypass port. For normally
open three-way valves, A is the service port and B is the
bypass port.
Three-way VM valves must be piped in a mixing configuration, not diverting.
CAUTION: Do not use VM series valves in “open" systems.
Excess make-up water may cause damage to the valve.
Follow proper water treatment practices and system
procedures. Refer to document F-26080; EN205, Water and
Steam System Guidelines.
Note: Normally open actuators are not to be used on 3-way
valves to achieve normally open configurations. Use a
normally closed actuator and pipe as shown in Figure-5.
Normally Open
Normally Closed
B
A
B
A
COIL
COIL
Figure 4 Two-Way Spring Return Valves.
Spring Return
Normally Open
Spring Return
Normally Closed
B
A
A
B
COIL
COIL
Figure 5 Three-Way Spring Return Valves.
18
Made in U.S.A.
F-26777-3
Two Position Damper Actuator
Direct and Linkage Drive
453X Series
Application
The 453L and 453H damper actuators are designed for a
variety of two-position, spring return, damper applications.
These actuators feature a hysteresis synchronous motor
designed for long life with a unique “lost motion” mechanism
to protect the gear train from closing shock.
The 453L and 453H use a simple 2-wire thermostat control,
and are available with an optional end switch.
Features
Direct Drive
453X Actuator
• Clockwise or counterclockwise rotation
Linkage Drive
453X Actuator
• Linkage and direct drive models
• Auxiliary switch (optional)
Actuator Specifications
Damper Voltage: 24 Vac @ 50/60 Hz., 110 Vac @ 50 Hz. and
Actuators 120 Vac @ 60 Hz., 220 Vac @ 50 Hz. and 230 Vac @ 60 Hz.
Power Requirements: See Table-1Model Chart.
Two
Connections: Internal junction box, 18 inch leads, cord sets.
Position Optional End Switch: 10 amps @ 125-250 Vac;
Damper 1/3 hp @ 125-250 Vac.
Actuator Direction of Rotation: CW or CCW rotation is available.
Direct and Direct Drive: For 5/16" maximum damper output shaft with
inkage maximum engagement of 7/8".
Ambient Temperature Limits:
Drive
Shipping & Storage,
-40 °F to 160 °F (-40 to 71 °C).
53X Series
Erie Two Position Spring Return Damper Actuators
0453XXXXXXXXX
Options
Damper Operator
00 = No Options
01 = End Switch
Duty Rating
Light Duty
=L
Medium Duty = H
Operating,
0 ° to 120 °F (-18 to 49 °C).
Humidity: Non-condensing.
Agency Listings: CE Mark compliant. UL and CUL
recognized for 453L and 453H (File Number E9429).
Shipping Weight: 453L and 453H: 1.2 lbs (544 g).
Location: NEMA 1.
Temperature Rating
Standard
= 00
Voltage
A = 24 Vac, 50/60 Hz
B = 110 Vac @ 50 Hz
and 120 Vac @ 60 Hz
U = 220 Vac @ 50 Hz
and 230 Vac @ 60 Hz*
*453H with "U" voltage not UL recognized
Leads
Configuration
Direct Drive, CW Rotation
Direct Drive, CCW Rotation
Linkage Drive, CW Rotation
Linkage Drive, CCW Rotation
=
=
=
=
77 (L, H)
74 (L, H)
38 (L, H)
34 (L, H)
1 m Cord
=A
1.5 m Cord
=B
None
=E
18" (Standard) = G
Accessories
453-52
453-69
453-239
30-145-A
30-145-B
30-145-U
F-26777-3
6 to 12 in damper shaft kit
12 to 20 in damper shaft kit
Damper shaft adapter converts direct coupled shafts
from 5/16" to 1/2".
Damper Actuator Replacement Motor (H only) Class
“A” Rated Temperature 120°F ambient, 24 Vac,
50/60 Hz.
Damper Actuator Replacement Motor (H only) Class
“A” Rated Temperature 120 °F ambient,
110 Vac @ 50 Hz. and 120 Vac @ 60 Hz.
Damper Actuator Replacement Motor (H only) Class
“A” Rated Temperature 120°F ambient,
220 Vac @ 50 Hz. and 230 Vac @ 60 Hz.
Made in U.S.A.
Figure 1 Selection Chart.
19
Two Position Damper Actuator
Direct and Linkage Drive
453X Series
TABLE 1. Model Chart
Torque Rating in-oz.
Model
Number
Motor Driven
Power
Spring Return
Stroke Speed in Seconds
0°
84°
0°
84°
W
VA
Motor Driven
Spring Return
453L
45
25
17
25
6.5
7.5
18 @ 60 HZ
22 @ 50 Hz
6
453H
55
35
35
55
6.5
10
27 @ 60 Hz
32 @ 50 Hz
8
Linkage Drive
453X Actuator
Direct Drive
453X Actuator
TABLE 1. Light Duty, Two Position, Spring Return Model Number Selection Guide.
NOTE: For complete part number configuration, see Part Numbering System in Figure 1.
Catalog Part
Number
Voltage Vac
Rotation
End Switch
Voltage - Vac
Rotation
24
120
230
CCW
End
Switch
Linkage Drive
Direct Drive
0453L0074GA00
0453L0074GB00
0453L0074GU00
0453L0077GA00
0453L0077GA01
0453L0077GB00
0453L0077GB01
0453L0077GU00
0453L0077GU01
Catalog Part
Number
24
120
230
24
120
0453L0034GA00
0453L0034GB00
0453L0034GU00
0453L0038GA00
0453L0038GA01
0453L0038GB00
0453L0038GB01
0453L0038GU00
0453L0038GU01
CCW
•
CW
230
•
•
24
120
•
CW
•
230
•
TABLE 2. Medium Duty, Two Position, Spring Return Model Number Selection Guide.
Catalog Part
Number
Voltage Vac
Rotation
End Switch
Direct Drive
0453H0074GA00
0453H0074GB00
0453H0074GU00
0453H0077GA00
0453H0077GA01
0453H0077GB00
0453H0077GB01
0453H0077GU00
0453H0077GU01
20
Catalog Part
Number
Voltage Vac
Rotation
24
120
230
CCW
End Switch
Linkage Drive
24
120
230
CCW
24
120
230
•
CW
•
•
0453H0034GA00
0453H0034GB00
0453H0034GU00
0453H0038GA00
0453H0038GA01
0453H0038GB00
0453H0038GB01
0453H0038GU00
0453H0038GU01
Made in U.S.A.
24
120
230
•
CW
•
•
F-26777-3
Two Position Heavy Duty Damper
Actuator
453R
R
o
sition
avy Duty
mper
uator
Application
The 453R damper actuators are designed for two-position,
motor open and motor closed, damper applications.
The 453R actuator features a reversible hysteresis
synchronous motor which requires a maintained voltage to
either the opening or closing side to hold position.
The 453R uses a simple 3-wire control. The 453R is suitable
for up to 500 in2 (3,225 cm2) of balanced damper.
Features
Direct Drive 453 Actuator
• 24 Vac, 120 Vac, and 230 Vac models available
• Motor open/motor closed
Actuator Specifications
Voltage: 24 Vac @ 60 Hz., 110 Vac @ 50 Hz. and
120 Vac @ 60 Hz., 220 Vac @ 50 Hz. and 230 Vac @ 60 Hz.
Power Requirements: See Table-1Model Chart.
Connections: Internal junction box, 18 inch leads.
Direct Drive: For 5/16" maximum damper output shaft with
maximum engagement of 7/8".
Ambient Temperature Limits:
Shipping & Storage,
-40 to 160 °F (-40 to 71 °C).
Operating,
0 to 120 °F (-18 to 49 °C).
Humidity: Non-condensing.
Agency Listings: None.
Shipping Weight: 453R: 1.7 lbs (71 g).
Location: NEMA 1.
Erie Two Position Damper Actuators
0453RXXXXXXXX
Damper Operator
Options
00 = No Options
Duty Rating
Heavy Duty = R
Voltage
A = 24 Vac, 50/60 Hz
B = 110 Vac @ 50 Hz
and 120 Vac @ 60 Hz
U = 220 Vac @ 50 Hz
and 230 Vac @ 60 Hz
Temperature Rating
Standard
= 00
Leads
Configuration
Direct Drive, Driven 2-Way = 77 (R)
Accessories
453-52
453-69
453-239
6 to 12 in damper shaft kit
12 to 20 in damper shaft kit
Damper shaft adapter converts direct coupled shafts
from 5/16" to 1/2".
1 m Cord
=A
1.5 m Cord
=B
None
=E
18" (Standard) = G
Figure 1 Selection Chart.
TABLE 1. Model Chart
Torque Rating in-oz.
Model
Number
453R
Motor Driven
Power
Spring Return
Stroke Speed in Seconds
0°
84°
0°
84°
W
VA
Motor Driven
100
100
NA
NA
6.5
7.5
37 @ 60 Hz
45 @ 50 Hz
TABLE 2. Heavy Duty, Two Position, Motor Open/Motor Closed Model Number Selection Guide.
Catalog Part Number
Voltage - Vac
Direct Drive
0453R0077GA00
0453R0077GB00
0453R0077GU00
24
120
230
3-WIRE
THERMOSTAT
"R" TYPE
BLK
BLU
WHT
Figure 2 Wiring with 3-Wire Thermostat (18" Leads).
Made in U.S.A.
21
Two Position Heavy Duty Damper
Actuator
453R
22
Made in U.S.A.
Floating Valve Actuator
MF-631X3 Series
oating
lve
tuator
F-631X3
ries
Application
This valve actuator is an air-immersed, non-spring return
actuator compatible with floating DDC controllers.
Features
• Floating actuator controlled by SPDT floating controller
(drive open-hold-drive closed) or a DDC controller with
equivalent control action (contact or triac).
• Optional control module cards for proportional control
(MF-63123 only): MFC-8000 for Vdc and MFC-420 for
4 to 20 mAdc.
• 210 lbs minimum output force with automatic load limit.
• Wide operating ambient range of 0 to 140 °F (-18 to 60 °C).
• Synchronous motor assures accurate stroke timing.
• MF-63123 series available with position feedback
potentiometer.
• Self-adjusting travel and position feedback potentiometer
mechanisms.
• Manual override operation with automatic release.
• Adjustable SPDT auxiliary switch on -500 models.
• Rugged construction: Die cast housing, double thread
1/2 in. dia. stainless steel jackscrew, roller thrust bearings,
and all metal gear train.
• Integral linkage for 1/2 to 2 in. VB-7XXX valves. Optional
linkage for 2-1/2 to 4 in. VB-9XXX valves.
Model Chart
Actuator Power Input
Model No.
Voltage (+10%/ -15%)
Hz
Amps
Watts
MF-63103
MF-63103-500
MF-63123a
No
24 Vac
50/60
0.25
7
Yes
MF-63123-500 a
a
Feedback 15K W
Pot.
Aux. Switch
No
Yes
No
Yes
Feedback potentiometer cannot be used when MFC control module card is installed
F-26777-3
Made in U.S.A.
23
Floating Valve Actuator
MF-631X3 Series
Specifications
Inputs
SPDT floating control contacts or 2 SPDT control contacts: Minimum rating of 1 amp at 24 Vac
inductive load.
Control signal
Triacs: DDC controller must be able to switch 1 amp inductive load (200 Vac minimum).
Power
Refer to Model Chart.
Connections
Coded screw terminals.
Auxiliary switch (-500 models): SPDT, adjustable over actuator stroke of 1 in. The N.C. contact is
factory set to make contact at 3/8 in. from the fully extended position.
Electrical
Rating: 1 amp at 24 Vac, 50/60 Hz. Pilot duty rating; 24 VA at 24 Vac.
Connections: Color coded leads for auxiliary switch, terminal block for control.
Refer to Model Chart (cannot be used when MFC control module card is installed).
Position feedback signal
Connections: Coded screw terminals.
Force: 210 lbs (935 N) minimum and 270 lbs (1202 N) maximum with automatic load limit.
Mechanical
Stroke: Up to maximum of 1 in. self adjusting.
Timing: 2 minutes per in. at 60 Hz; 2 minutes, 24 seconds per in. at 50 Hz.
Environment
Ambient temperature limits
Shipping and storage: -40 to 160 °F (-20 to 71 °C).
Operating: 0 to 140 °F (-18 to 60 °C). Refer to Valve section for further information.
Humidity
5 to 95% RH, non-condensing.
Locations
NEMA Type 1.
Dimensions
5-7/8 H x 5-5/8 W x 3-5/8 D in. (149 x 143 x 92 mm).
Accessories
Model No.
MFC-420
MFC-8000
Valve Linkage
AV-672
AV-673
AV-674
Description
Control module card for 4 to 20 mAdc (for MF-63123 only, order separately).
Control module card for Vdc (for MF-63123 only, order separately).
Linkage for 2-1/2 to 4 in. VB-9000 valves, except VB-9323 (order separately).
Linkage for 1/2 to 2 in. Johnson Controls VB-3754, VB-3924, and VB-4324 valves.
Linkage for 1/2 to 3 in. Honeywell V5011F, V5011G, and V5013F valves.
Typical Applications
P RET
P EXT
1
L1
L2
4
24 Vac
Transformer
Low Voltage
SPDT Floating
Controller
P COM
H
T5
G
T4
2
B3
3
W2
R1
Low Voltage
2 SPDT Controller
4
MF-631X3
Actuator
To B3
1 Feedback potentiometer (if present).
PRET = Stem up.
PEXT = Stem down.
2 R1 to B3 = Stem up (retract).
To W2
To R1
3 R1 to W2 = Stem down (extend).
4 Optional low voltage 2 SPST
Controller.
Figure 1 Basic Actuator: Wiring Diagram with SPDT Floating Controller.
24
Made in U.S.A.
F-26777-3
Control Module Card
MFC-420
ontrol
odule
ard
Application
This Control Module Card is designed as a plug-in module for
the MF-63123 Floating Valve Actuator. The MFC-420 card
allows the actuator to accept proportional mAdc signals.
C-420
Features
• Acceptance of all commonly used proportional mAdc input
signals.
• Factory set for 4 to 20 mAdc applications.
• Switch selectable control input signal extend point and
span for quick, accurate field setup.
• Control module plugs into MF-63123 actuator for quick,
easy installation.
• Field selectable 100 Ω or 250 Ω impedance.
MFC-420
CONTROL MODULE
J4
J5
J6
J7
CAUTION:
DO NOT INSTALL CONTROL
MODULE WHILE ACTUATOR IS
POWERED. DAMAGE TO MODULE
MAY OCCUR.
EXTEND POINT
SPAN
Model Chart
Power Input
Model No.
MFC-420
Actuator Part Number
Voltage
(+20%/-15%)
24 (Class 2 Power Supply)
Hz
Amps
Watts
50
N/A
0.085
1.2
N/A
60
0.080
1.1
MF-63123
MF-63123-500
Specifications
Inputs
Factory setting: 4 to 20 mAdc.
Maximum input signal: 25 mAdc to maintain specified performance.
Operating span: 4 to 16 mAdc adjustable by DIP switch.
Control signal
Start point: 2 to 16 mAdc adjustable by DIP switch.
Hysteresis: factory setting, 2.1% of span (16 mAdc control signal input span). Hysteresis is switch
selectable using positions 9 and 10 of the 10 position DIP switch.
Impedance: Field selectable to either 100 Ω to 250 Ω (circuit performance is not affected by changing
configuration).
Power requirements
Connections
Refer to Model Chart.
Control module to actuator: Uses the pin connections on the actuator circuit board to interface with
control module.
Field wiring for control signal: Uses the screw terminals on the circuit board and accepts 14 to 20
gage wire.
Outputs
Electrical
Control module plugs into MF-63123 Actuator.
Timing
Refer to MF-63123 Actuator General Instructions, F-24732.
Ambient temperature limits
Shipping and storage: -40 to 160 °F (-40 to 71 °C).
Operating: 0 to 140 °F (-17.78 to 60 °C).
Humidity
5 to 95% RH, non-condensing.
Locations
Dimensions
F-26777-3
NEMA Type 1 (when mounted in MF-63123).
1-7/8 H x 4-9/16 W x 4/5 D in. (47.6 x 115.9 x 20.6 mm).
Made in U.S.A.
25
Control Module Card
MFC-8000
ontrol
Application
odule
This card acts as a plug-in module for the MF-63123 Floating
ard
Valve Actuator. It allows the actuator to accept proportional
FC-8000 voltage Vdc signals.
Features
• Acceptance of all commonly used proportional Vdc input
signals (0 to 10 Vdc and 6 to 9 Vdc).
• Factory set at 6 to 9 Vdc for System 8000 applications.
• Switch-selectable control input signal extend point and
span for quick, accurate field setup.
• MF-63123 actuator plug-in for quick, easy installation.
• Field-selectable for direct or reverse action, for maximum
application flexibility.
MFC-8000
CONTROL MODULE
J4 J5
J6 J7
CAUTION:
DO NOT INSTALL CONTROL
MODULE WHILE ACTUATOR IS
POWERED. DAMAGE TO MODULE
MAY OCCUR.
EXTEND POINT
SPAN
Model Chart
Power Input
Model No.
MFC-8000
Voltage
(+20%/ -15%)
24 (Class 2 Power Supply)
Actuator Part Number
Hz
Amps
Watts
50
0.085
1.2
60
0.080
1.1
MF-63123
MF-63123-500
Specifications
Inputs
Factory setting: 6 to 9 Vdc.
Maximum input signal: 22 Vdc to maintain specified performance. 30 Vdc to avoid component
damage.
Operating span: 2 to 10 Vdc adjustable by DIP switch.
Control signal
Start point: 0 to 12 Vdc adjustable by DIP switch.
Hysteresis: Hysteresis switch settings selectable using 9 and 10 of the 10-position DIP switch. Refer
to General Instructions. Factory setting: 2.3% of span (3 Vdc control signal input span). Adjustable:
hysteresis switch selection settings for control signal input spans. Refer to General Instructions.
Impedance: Minimum of 10k Ω.
Power required
Connections
Refer to Model Chart.
Control module to actuator: Uses the pin connections on the actuator circuit board to interface with
control module.
Field wiring for control signal: Uses the screw terminals on the circuit board and accepts 14 to 20
gage wire.
Outputs
Electrical
Control module plugs into MF-63123 Actuator.
Timing
Refer to MF-63123 Actuator General Instructions, F-24732.
Ambient temperature limits
Shipping and storage: -40 to 160 °F (-40 to 71 °C).
Operating: 0 to 140 °F (-17.78 to 60 °C).
Humidity
5 to 95% RH, non-condensing.
Locations
Dimensions
F-26777-3
NEMA Type 1 (When mounted in MF-63123).
1-7/8 H x 4-9/16 L x 4-13/16 D in. (47.6 x 115.9 x 20.6 mm).
Made in U.S.A.
27
Control Module Card
MFC-420
Typical Applications
1
2
3
Transformer G
H
T4 (G)
T5 (H)
MF-63123
1
2
3
Transformer G
H
T4 (G)
H
Factory Set for 4 to 20 mAdc D.A.
16 mAdc Span
20 mAdc Extend Point
T5 (H)
MF-63123
1
2
3
Transformer G
(–) mAdc Input (Common)
MFC-420
(+) mAdc
(–) mAdc
MFC-420
4 to 20 mAdc
Controller
MFC-420
(+) mAdc Input for 250Ω Impedence
(+) mAdc Input for 100Ω Impedence
T4 (G)
T5 (H)
MF-63123
Figure 1 Switch and Adjustment Locations. Showing Wiring Designations,
Typical Factory Switch and Shorting Block Settings.
26
Made in U.S.A.
F-26777-3
Control Module Card
MFC-8000
Typical Applications
Direct/Reverse Action
Shorting Blocks
Hysteresis (9, 10)
Top
Dip Switches
Wiring
Terminal
Not Used
(+) Positive Vdc Input
(-) Vdc Input (Common)
Extend Point
1
2
3
Span
(1-8)
Mounting Pin
Brackets
Figure 1 Switch and Adjustment Locations Showing Wiring Designations,
Typical Factory Switch, and Shorting Block Settings.
28
Made in U.S.A.
F-26777-3
Reversible and Proportional
Electric Actuators
MP-3XX Series
Reversible Application
nd
Proportio The MP Series Actuators are used for two-position,
floating, and proportional control of dampers, valves,
al
and program switches in heating, ventilation, and air
Electric
conditioning applications or similar applications.
Actuators
Reversible Features
• Proportional actuators with built-in feedback
nd
Proportio potentiometers.
• Spring return and non-spring return models available.
al
• 24 Vac models.
Electric
Actuators • Die cast housings with four 1/2 in. conduit openings.
• Oil-immersed motor and gear train.
MP-3XX
Series
MP-371
MP-361
MP-381
Model Chart
MP-3XX Series.
Model No.
MP-361
MP-361-691b
MP-361-692c
MP-371
MP-371-691b
MP-371-692c
MP-381
MP-381-691b
MP-381-692c
Application
Proportional
Solid State Drive
CP-9301
CP-9302
Available
CP-9301 Included
CP-9302 Included
Available
CP-9301 Included
CP-9302 Included
Available
CP-9301 Included
CP-9302 Included
Power
Requirements
Volts
Hz
Amps
Output Shaft
Torque
lb.-in.
(N-m)
50 (5.6)
24
60
Timing
Seconds
(No Load)
Spring
Return
180
(Adj.a)
CW
SPDT
180
(Non Adj.)
CCW
SPDT
180
(Adj.a)
æ
SPDT
90
2.5
220
(24.9)
Aux.
Switch
Degrees of
Rotation
130
a
Rotation adjustable 45 to 320°. Caution: On actuators with proportional input signals changing the rotation will affect the control, since the
internal feedback potentiometer’s travel is fixed.
b Integral solid state drive CP-9301 accepts 6 to 9 Vdc voltage. May be field calibrated for other ranges, including 4 to 20 mAdc.
c
Integral solid state drive CP-9302 accepts 4 to 20 mAdc voltage. May be field calibrated for other ranges, including 6 to 9 or 2 to 10 Vdc.
F-26777-3
Made in U.S.A.
29
Reversible and Proportional
Electric Actuators
MP-3XX Series
Specifications
Input Control signals
Floating
Refer to the Model Charts for input control signal capability versus specific actuator models.
Requires one Single Pole Double Throw (SPDT) switch with floating (center off) position rated at 0.9
amps at 24 Vac or two Single Pole Single Throw (SPST) switches rated at 0.9 amps at 24 Vac.
SPDT: Requires snap acting switch rated at 0.9 amps at 24 Vac.
Two-position
SPST: Can be used with certain spring return actuators. Switch must be rated to handle actuator
power requirements.
Proportional
Requires CP-930X-XXX Series solid state actuator drives. Refer to the Model Charts.
Solid State Drives
CP-9301: Vdc or mAdc factory set for 6 to 9 Vdc (System 8000).
CP-9302: Vdc or mAdc factory set for 4 to 20 mAdc (also has input signal override feature).
Connections
MP-3XX
Models -69X Suffix
Coded screw terminals.
Coded screw terminals except for input signal which are color coded pigtails.
Power Requirements
Refer to the Model Charts to determine power requirements.
Torque
Refer to the Model Charts to determine the actuator torque rating.
Nominal damper area
Actuator sizing should be done in accordance with damper manufacturer’s specifications.
Spring return
Refer to the Model Charts for models that are spring return.
Environment
Ambient temperature limits
Shipping and storage: -40 to 160 °F (-40 to 71 °C).
Operating: -40 to 136 °F (-40 to 58 °C).
Humidity
5 to 95% RH, non-condensing.
Locations
NEMA 1.
NEMA 4 for non-spring return actuators with AM-363.
Dimensions
MP-3XX
7 H x 5-3/8 W x 6-5/16 D in. (178 x 136 x 160 mm).
Models -691 Suffix
7 H x 5-3/8 W x 8-1/8 D in. (178 x 136 x 206 mm).
Accessories
Model No.
Description
Valve linkage for 50 lb.-in. minimum, 180° actuator.
AV-391
Valve linkage for 1/2 to 2 in. VB-7XXX and 1/2 to 1-1/4 in. obsolete VB-9XXX.
AV-395
Valve linkage for 2-1/2 to 4 in. VB-9213 or VB-9313.
Valve linkage for 130 lb.-in. minimum, 180° actuator.
AV-352
Valve linkage for 2-1/2 to 6 in. VB-9213 or VB-9313, 4 to 6 in. VB-9323.
AV-393
Valve linkage for 1/2 to 2 in. VB-7XXX and 1/2 to 1-1/4 in. obsolete VB-9XXX.
AV-396
Valve linkage for 2-1/2 to 4 in. VB-9213 or VB-9313.
Typical Applications
1 Terminals 1,5, & 6 are used for built-in
auxiliary switch.
2 Rotates CW or Closes Valve (Lowers Stem).
CYZR-818
8
Arc Suppressor
purchased separately
Red
Blue
White
3 Rotates CCW or Opens Valve (Raises Stem).
SPDT Floating Control
4 These terminal are marked L1 & L2 on line
voltage actuators.
5 Remove green wire to unground actuator.
6
6 SPDT Neutral Off Switch may be used on
manual positioning applications.
7
3 3
MP-300
Series
Actuator
2 2
H
4
G
4
X
5
7 Switch control circuit is 0.5 amp at approx. 24
Vac on either low or line voltage actuators.
Green
3
8 Install under cover of actuator.
AC Supply
Figure 1 Reversible Floating Control.
30
Made in U.S.A.
F-26777-3
Reversible and Proportional
Electric Actuators
MP-3XX Series
120V
240V
Running
Maximum Amp Rating
5.8
2.9
Locked Rotor
34.8
17.4
Non-inductive
12
6
1
6
Terminal
Identification
5
Cam Action
Factory Setting
CCW
CW
Figure 2 Adjustable Auxiliary Switch SPDT.
Yellow
From Y
Controller B
MP-3XX Series Actuator
Blue
Wire Nuts
Drive Input
Violet/White
1
Violet
CP-9301 or
CP-9302
Actuator Drive
Common
Purge Input
(Override Input)
Purge +
(Override +)
Brown/White 2
Brown
Brown/Black
Red/Black
2
Actuator
Terminals
2
7
Blue/Black 2
4
Yellow/Black
8
Green/Yellow 4
5
100
Ohm
Slidewire
Purge Override
(Input Signal
Override) 6
Shading Windings
3
2
Limit
Switches
X
1 As diagrammed, increasing input causes CW actuator rotation. All
references to the direction of rotation are determined by facing
the actuator output shaft.
4
L1 (H)
3 24 Vac models are equipped with a green jumper from terminal G
to the case ground screw.
L2 (G)
5 Shield must be grounded to the terminal block mounting screw.
Field Winding
3
2 The wires to terminals 7 and 8, and 2 and 3, may be reversed for
CCW rotation with an increasing input signal.
4 The green/yellow wire must be installed under the terminal block
mounting screw. In field, disconnect and remove green jumper.
5
From
Power
Source
6 Purge override (input signal override) is available on CP-9302
only. A dry contact closure from the override input (violet/white)
lead to the blue lead of the actuator drive forces the actuator to
drive to the end of travel, independent of the input signal
conditions. Connecting the violet/white and violet leads together
forces the actuator to drive to the opposite (high input signal)
end of travel, independent of input signal conditions.
Figure 3 Proportional Electric Control, CP-930X.
F-26777-3
Made in U.S.A.
31
Reversible and Proportional
Electric Actuators
MP-3XX Series
32
Made in U.S.A.
F-26777-3
Electronic Actuator Drive
CP-9301-XXX Series, CP-9302
Series
Application
The CP-9301 and CP-9302 electronic actuator drives process a
variable input signal from a controller to provide proportional
control of an electric gear train actuator. The CP-9301 is preset at
the factory for voltage input. The CP-9302 is factory preset for
current input and has additional wiring for connection to an
override switch, for those applications requiring an external
override of the input signal. These drives are equipped with built-in
jumpers and adjustable potentiometers, so that the type of input
signal, deadband, input span, and start point may be reset in the
field when necessary.
Electric
Actuator
Features
Drive
• Mounts directly onto Invensys proportional, electric, gear train
Electronic actuators.
Actuator • Power is supplied directly from the actuator.
Drive
• May be used with all gear train actuator voltages and
frequencies.
CP-9301• Jumpers for selecting either voltage or current input, as well as
XXX
3% or 5% deadband.
Series,
• Adjustable span and start point potentiometers.
CP-9302
Model Chart
Series
Part Number
CP-9301
CP-9301-456
CP-9302
Input
Signal
Override
Not
Available
Available
(Use is
Optional)
Factory Jumper Settings
Input
Signal
Deadband
Start Point
Input Span
6 Vdc
3 Vdc
0 Vdc
10 Vdc
4 mAdc
16 mAdc
Voltage
(6 to 9 Vdc)
0 to 10 Vdc 3% of Input
Span
Current
(4 to 20
mAdc)
Potentiometer
Adjustment Ranges
Jumper Settings
Input
Signal
Deadband
Input Span
Start Point
Voltage or
Current
3% or 5% of
Input Span
3.0 to 16.5
Vdc or 8 to
16 mAdc
0 to 10 Vdc
or 2 to 16
mAdc
Typical Actuators.
Power
Actuator Series
MP-361
MP-371
MP-381
Vac
60 Hz
24
24
24
Torque
Amp
Lb-in.
N-m
2.5
2.5
2.5
50
50
220
5.6
5.6
24.9
Stroke Degrees
Spring Return
180
180
180
CW
CCW
—
Caution: When using the CP-9301 or CP-9302 with
actuators containing an internal transformer, disconnect
and tape off the red and blue leads before installing and
powering the device. Failure to do so can result in
damage to the actuator drive.
Note: Models prior to “-2” suffix had transformer wired
directly to potentiometer. To disconnect the transformer,
remove the back plate of the actuator, then disconnect
and tape the transformer leads.
F-26777-3
Made in U.S.A.
33
Electronic Actuator Drive
CP-9301-XXX Series, CP-9302
Series
Specifications
Mounting
Directly to an actuator. The drive may be mounted on either the left or right side of the actuator, in a
conduit opening adjacent to the low voltage wiring compartment.
Case
Injection molded plastic with stamped aluminum cover.
Inputs - Voltage and Current
Input
Refer to Model Chart.
Input Span Adjustment
Refer to Model Chart.
Start Point Adjustment
Refer to Model Chart.
Input Impedance
Voltage Input
Greater than 10,000 ohms.
Current Input
250 ohms.
Power Supply
Power is supplied directly from the shading coil windings provided on the shaded pole reversible
motor of the gear train actuator (less than 30 Vac).
Outputs
Connections
Color-coded leads with crimped screw terminal connectors.Purge override (input signal override)
leads are color-coded pigtails.
Triac Output
1.2 A RMS.
Deadband
Refer to Model Chart.
Environment
Ambient temperature limits
Shipping & Storage
-40 to 160 oF (-40 to 71 oC).
Operating
-40 to 136 oF (-40 to 58 oC).
Humidity
5 to 95% RH, non-condensing.
Locations
NEMA Type 4; IEC IP56.
Agency Listings
UL Listed
UL 873 (File #E9429 Category Temperature Indicating and Regulating Equipment).
Certified for use in Canada by Underwriters Laboratories.
European Community
EMC Directive 89/336/EEC.
34
Made in U.S.A.
F-26777-3
Electronic Actuator Drive
CP-9301-XXX Series, CP-9302
Series
Typical Applications
Yellow
MP-3XX, MP-4XX, MP-21XX,
or MP-97XX Series Actuator
Blue
Wire Nuts
Drive Input
Violet/White
1
2
Violet
CP-9301 or
CP-9302
Actuator Drive
Brown/White 3
Brown
Brown/Black
Red/Black
To
Controller
Common
Purge Input
(Override Input)
Purge +
(Override +)
3
Actuator
Terminals
3
7
Blue/Black 3
4
Yellow/Black
8
Green/Yellow 6
7
100
Ohm
Slidewire
Purge Override
(Input Signal
Override) 8
Shading Windings
3
1 Caution: Before installing the actuator drive onto
actuators equipped with an internal transformer, the
red and blue leads must be disconnected from
actuator terminals 7 and 8, and taped off. Failure
to do so will result in damage to the actuator drive.
2
Limit
Switches
X
2 As diagrammed, increasing input causes CW actuator rotation. All
references to the direction of rotation are determined by facing
the actuator output shaft.
4
L1 (H)
4 MP-XXXX-XXX-X-2 models are equipped with an external green
jumper from terminal X to the terminal block mounting screw
(ground). If the application requires it, this jumper may be
removed for isolation purposes.
L2 (G)
6 The green/yellow wire must be installed under the terminal block
mounting screw.
7 Shield must be grounded to the terminal block mounting screw.
7
Field Winding
5
3 The wires to terminals 7 and 8, and 2 and 3, may be reversed for
CCW rotation with an increasing input signal.
5 24 Vac models are equipped with a jumper from terminal G to the
case ground screw.
6
From
Power
Source
8 Purge override (input signal override) is available on CP-9302
only. A dry contact closure from the override input (violet/white)
lead to the blue lead of the actuator drive forces the actuator to
drive to the end of travel, independent of the input signal
conditions. Connecting the violet/white and violet leads together
forces the actuator to drive to the opposite (high input signal)
end of travel, independent of input signal conditions.
Figure 1 Service Application Wiring Diagram.
F-26777-3
Made in U.S.A.
35
Electronic Actuator Drive
CP-9301-XXX Series, CP-9302
Series
36
Made in U.S.A.
F-26777-3
2-Way Globe Valves with Electric
Gear Train Actuators
Select Actuator Type with correct Input
Signal having sufficient close-off for the
application. A valve assembly will require
a valve body, actuator and a valve linkage.
If selecting Component Parts, select Valve
Linkage.
1-1/4 in. to 2 in.
Valve Linkage
2-Way
Globe
Valves
with
Electric
Gear
Train
Actuator
s
2-1/2 to 4 in.
Included
AV-672
5 to 6 in.
Normal Position
Actuator Types
Valve Body
VB-7213-0-4-P
AV-393
—
AV-395
AV-396
AV-352
—
—
—
AV-352
None
N.O. or N.C.
None
None
MF-63103
P Code
AV-391
MF-63123
Size
in.
MP-361 (N.C.), 371
(N.O.)
MP-38X
ACTUATOR CLOSE-OFF PRESSURE RATING (psi)a b
-9
1-1/4
150
90
200
-10
1-1/2
100
60
140
-11
2
50
35
80
-12
2-1/2
35
22
50
110
-13
3
25
14
35
70
-12
2-1/2
35
22
50
110
-13
3
25
14
35
70
-14
4
13
7
19
-15
5
-16
6
VB-9213-0-4-P
VB-9213-0-5-P
—
—
—
40
18
11
a
Seat leakage rating is ANSI IV (0.01% of Cv.
b
Close-off pressure ratings describe only the differential pressure which the actuator can close-off with adequate seating force. Consult valve body
specifications for other limitations.
Consult Invensys Building Systems-Americas Catalog, F-25683 for further information.
F-26777-3
Made in U.S.A.
37
2-Way Globe Valves with Electric
Gear Train Actuators
38
Made in U.S.A.
F-26777-3
3-Way Globe Valves with Electric
Gear Train Actuators
Select Actuator Type with correct Input Signal having sufficient
close-off for the application. A valve assembly will require a
valve body, actuator and a valve linkage. If selecting
Component Parts, select Valve Linkage.
Valve Linkage VB-7313
Valve Linkage VB-9313
3-Way
Globe
Valves
with
Electric
Gear
Train
Actuator
s
Valve Linkage VB-9323
1-1/4 to 2 in.
AV-391
AV-393
2-1/2 to 4 in.
AV-395
AV-396
—
—
AV-300 and
AV-29
AV-300 and
AV-30
5 to 6 in.
2-1/2 to 3 in.
4 to 6 in.
—
AV-352
—
AV-352
MP-36X a
Actuator Types
MP-38X
MP-37Xa
Valve Body
VB-7313-0-4-P
P Code
—
Size in.
ACTUATOR CLOSE-OFF PRESSURE RATING (psi)b c d e
SU
SD
SU
SD
SU
SD
-9
1-1/4
90
90
200
200
—
—
-10
1-1/2
60
60
140
140
—
—
-11
2
35
35
80
80
—
—
-12
2-1/2
20
20
50
50
110
110
-13
3
12
12
35
35
70
70
-12
2-1/2
20
20
50
50
110
110
-13
3
12
12
35
35
70
70
-14
4
6
6
17
17
40
40
-15
5
—
—
—
—
18
18
-16
6
—
—
—
—
11
11
-12
2-1/2
—
—
125
125
—
—
-13
3
—
—
125
125
—
—
-14
4
—
—
—
—
125
125
-15
5
—
—
—
—
125
125
- 16
6
—
—
—
—
125
125
VB-9313-0-4-P
VB-9313-0-5-P
VB-9323-05-P
a
Use MP-361 for normally stem down, MP-371 for normally stem up.
b
Close-off ratings for mixing: (SU = “A” port, SD = “B” port). “A” port (SU) ratings equal pressure at port “A” minus pressure at port “B”. “B” port (SD)
ratings equal pressure at port “B” minus pressure at port “A”.
c
SU = Stem Up; SD = Stem Down.
d
Close-off pressure ratings describe only the differential pressure which the actuator can close-off to standards with adequate seating force. Consult
valve body specifications for the limitations.
e
Leakage ratings on 2 1/2 to 6 inch VB-9323 diverting valves are ANSI II (0.5% of Cv). Maximum differential pressure between opposite end ports
is 50 psi.Leakage ratings on 2-1/2 to 6 inch VB-7313 and VB-9313 are ANSI III (0.1% of Cv).
F-26777-3
Made in U.S.A.
39
3-Way Globe Valves with Electric
Gear Train Actuators
Select Actuator Type with correct Input Signal having sufficient
close-off for the application. A valve assembly will require a valve
body, actuator and a valve linkage. If selecting Component Parts,
select Valve Linkage.
Input Signal
Floating SPDT and Multiple Input
Valve Linkage for VB-7313
1-1/4 to 2 in.
Included
Valve Linkage for VB-9313
2-1/2 to 4 in.
AV-672
Actuator Types
MF-63103
Valve Body
VB-7313-0-4-P
VB-7314-0-4-P
VB-9313-0-4-P
VB-9313-0-5-P
P Code
Size in.
MF-63123
ACTUATOR CLOSE-OFF PRESSURE RATING (psi)a b c d
SD
SU
-9
1-1/4
140
140
-10
1-1/2
90
90
-11
2
50
50
-12
2-1/2
35
35
-13
3
25
25
-14
4
13
13
-15
5
—
—
-16
6
—
—
a
Close-off ratings for mixing or diverting valves: (SU = “A” port, SD = “B” port). “A” port (SU) ratings equal pressure at port “A” minus pressure at port “B”.
“B” port (SD) ratings equal pressure at port “B” minus pressure at port “A”.
b
SU = Stem Up; SD = Stem Down.
c
Close-off pressure ratings describe only the differential pressure which the actuator can close-off to standards with adequate seating force. Consult valve
body specifications for other limitations.
d
Do not use mixing valves on diverting applications. Diverting valves may be used in mixing applications with minor affect on flow.
Consult Invensys Building Systems-Americas Catalog, F-25683 for further information.
40
Made in U.S.A.
F-26777-3
Two-Way Valve
VB-7213
Application
ay
3
VB-7213 series single seat, stem up open, two-way valves
control water from 20 to 281°F (-7 to 138 °C) or steam to
281°F (138 °C) maximum in heating or air conditioning
systems. They are used for two-position or proportional
control applications. Valve assemblies require an actuator and
a valve linkage. A large selection of factory assembled
combinations is available. Consult the Invensys Building
Systems-Americas Environmental Controls Catalog,
F-25683.
Danger: Do not use for combustible gas
applications. The VB-7213 series valve packings are
not rated for combustible gas applications, and if
used in these applications, gas leaks and explosions could
result.
VB-7213
Features
• Valve sizes 1-1/4" to 2"
• 250 psig pressure rating per ANSI Standards
(B16.15–1985) for screwed cast bronze bodies
• Spring-loaded TFE packing
• American Standard Taper Pipe Thread (NPT) connections
Specifications
Valve Body Series VB-7213-0-4-P
Service
Chilled or Hot Water and Steam
Flow Characteristics
Equal Percentage
Action
Stem Up Closed
Sizes
1-1/4" to 2"
Type of End Fitting
NPT
Valve
Materials
Body
Bronze
Seat
Bronze
Stem
Stainless Steel
Plug
Brass
Packing
Spring-loaded TFE
Disc
EPDM
ANSI Pressure Class
250 (up to 400 psig below 150 °F)a
Maximum Inlet Pressure, Steam
35 psig (241 kPa)
Allowable Control Media Temperature
20 to 281 °F (-7 to 138 °C)
Allowable Differential Pressure for Waterb
35 psi (241 kPa) Maximum for Normal Life
Allowable Differential Pressure for Steamb
20 psi (138 kPa)
Valve Sizec
Cv Rating
kvs Ratingd
Complete Valve Body Part Number
1-1/4"
20
17
VB-7213-0-4-9
1-1/2"
28
24
VB-7213-0-4-10
2"
40
35
VB-7213-0-4-11
a
Pressure rating of valve only. Do not apply to system piping.
Maximum recommended differential pressure. Do not exceed recommended differential pressure (pressure drop) or integrity of
parts may be affected. Exceeding maximum recommended differential pressure voids product warranty.
c
Smaller valve sizes are available.
d
kvs = m3/h (∆P = 100 kPa)
Cv = kvs x 1.156
b
Consult Invensys Building Systems-Americas Catalog, F-25683 for further information.
F-26777-3
Made in U.S.A.
41
Two-Way Valve
VB-7213
42
Made in U.S.A.
F-26777-3
Three-Way Mixing Valve
VB-7313
Application
VB-7313 series three-way mixing valves control hot or chilled
water in heating or air conditioning systems. These valves
must be piped with two inlets (“A” and “B” ports) and one
outlet (“AB” port). They are used for two-position or
proportional control applications. Valve assemblies require an
actuator and a valve linkage that must be purchased
separately.
Danger: Do not use for combustible gas
applications. The VB-7313 series valve packings are
not rated for combustible gas applications, and if
used in these applications, gas leaks and explosions could
result.
VB-7313
Features
• Valve sizes 1-1/4" to 2"
250 psig pressure rating per ANSI Standards (B16.15-1985)
for screwed cast bronze bodies
Spring-loaded TFE packing
• American Standard Taper Pipe Thread (NPT) connections
ree-Way •
xing Valve
•
-7313
Specifications
Valve Body Series VB-7313-0-4-P
Service
Chilled or Hot Water
Flow Characteristics
Mixing
Sizes
1-1/4" to 2"
Type of End Fitting
NPT
Valve
Materials
Body
Bronze
Seat
Bronze
Stem
Stainless Steel
Plug
Brass
Packing
Spring-loaded TFE
Disc
None
250 (up to 400 psig below 150 °F)a
ANSI Pressure Class
Allowable Control Media Temperature
20 to 281 °F (-7 to 138 °C)
Allowable Differential Pressure for Waterb
35 psi (241 kPa) Maximum for Normal Life
Valve Sizec
Cv Rating
kvs Ratingd
Complete Valve Body Part Number
1-1/4"
20
17
VB-7313-0-4-9
1-1/2"
28
24
VB-7313-0-4-10
2"
41
35
VB-7313-0-4-11
a
Pressure rating of valve only. Do not apply to system piping.
b
Maximum recommended differential pressure. Do not exceed recommended differential pressure (pressure drop) or integrity
of parts may be affected. Exceeding maximum recommended differential pressure voids product warranty.
c Smaller valve sizes are available.
d kvs = m3/h (DP = 100 kPa)
Cv = kvs x 1.156
F-26777-3
Made in U.S.A.
43
Three-Way Mixing Valve
VB-7313
44
Made in U.S.A.
F-26777-3
Two-Way Valve
VB-9213
Application
o-Way
ve
-9213
VB-9213 series single seat, stem down to close, two-way
valves control water from 40 to 281 °F (4 to 138 °C) or steam
to 281 °F (138 °C) maximum in heating or air conditioning
systems. They are used for two-position or proportional
control applications. Valve assemblies require an actuator and
a valve linkage that must be purchased separately.
Danger: Do not use for combustible gas
applications. The VB-9213 series valve packings
are not rated for combustible gas applications, and if
used in these applications, gas leaks and
explosions will result.
Features
Typical of VB-9213-0-5-P
2-1/2" to 6"
• Valve sizes 2-1/2" to 6".
• 250 psig pressure rating per ANSI Standards
(B16.15–1985) for screwed cast bronze bodies.
• 125 psig pressure rating per ANSI Standards
(B16.1–1993) for flanged cast iron bodies.
• Spring-loaded TFE packing.
Specifications
Service
Flow Characteristics
Sizes
Type of End Fitting
Valve
Materials
Body
Seat
Stem
Plug
Packing
Disc
ANSI Pressure Class
Maximum Inlet Pressure, Steam
Allowable Control Media Temperature
Allowable Differential Pressure for Watera
Allowable Differential Pressure for Steam a
Valve Size
Cv Rating
kvs Ratingb
56
48
2-1/2"
65
56
3"
85
73
4"
145
125
5”
235
203
6"
350
302
Valve Body Series
VB-9213-0-4-P
VB-9213-0-5-P
Chilled or Hot Water and Steam
Equal Percentage
2-1/2" to 3"
2-1/2" to 6"
Screwed NPT
125 lb. Flanged
Bronze
Iron
Bronze
Stainless Steel
Brass
Spring-loaded TFE
Composition
125 lb. Flanged
250 (up to 400 psig below 150 °F)
(up to 200 psig below 150 °F)
35 psig (241 kPa)
40 to 281 °F (4 to 138 °C)
35 psi (241 kPa) Maximum for Normal Life
20 psi (138 kPa)
Complete Valve Body Part Number
Not Available
VB-9213-0-5-12
VB-9213-0-4-12
Not Available
VB-9213-0-4-13
VB-9213-0-5-13
VB-9213-0-5-14
Not Available
VB-9213-0-5-15
VB-9213-0-5-16
a Maximum recommended differential pressure in open position. Do not exceed recommended differential pressure (pressure drop) or integrity of parts
may be affected. Exceeding maximum recommended differential pressure voids product warranty.
b
kvs = m3/h (∆P = 100 kPa)
Cv = kvs x 1.156
F-26777-3
Made in U.S.A.
45
Two-Way Valve
VB-9213
46
Made in U.S.A.
F-26777-3
Three-Way Mixing Valve
VB-9313
Application
VB-9313 series three-way mixing valves control hot or chilled
water in heating or air conditioning systems. These valves
must be piped with two inlets (“A” and “B” ports) and one
outlet (“AB” port). They are used for two-position or
proportional control applications. Valve assemblies require an
actuator and a valve linkage that must be purchased
separately.
Danger: Do not use for combustible gas applications.
The VB-9313 series valve packings are not rated for
combustible gas applications, and if used in these
applications, gas leaks and explosions will result.
ee-Way
ing Valve Features
• Valve sizes 2-1/2" to 6".
9313
Typical of VB-9313-0-5-P
2-1/2" to 6"
• 250 psig pressure rating per ANSI Standards (B16.15-1985)
for screwed cast bronze bodies.
• 125 psig pressure rating per ANSI Standards (B16.1-1993)
for flanged cast iron bodies.
• Spring-loaded TFE packing.
Specifications
Valve Body Series
VB-9313-0-4-P
Specifications
Service
Valve Body Series
VB-9313-0-5-P
Chilled or Hot Water
Flow Characteristics
Mixing
Sizes
2-1/2" and 3"
2-1/2" to 6"
Type of End Fitting
Screwed NPT
125 lb. Flanged
Body
Valve
Materials
Bronze
Iron
Seat
Bronze
Stem
Stainless Steel
Plug
Brass
Packing
Spring-loaded TFE
Disc
None
ANSI Pressure Class
250 (up to 400 psig below 150 °F)
Allowable Control Media Temperature
40 to 300 °F (4 to 149 °C)
Allowable Differential Pressure for Watera
Valve Size
2-1/2"
35 psi (241 kPa) Maximum for Normal Life
Cv Rating
kvs Ratingb
67
58
VB-9313-0-4-12
Not Available
74
64
Not Available
VB-9313-0-5-12
VB-9313-0-4-13
91
79
101
87
4"
170
147
5"
290
251
6"
390
337
3"
125 lb. Flanged
(up to 200 psig below 150 °F)
Complete Valve Body Part Number
Not Available
VB-9313-0-5-13
Not Available
VB-9313-0-5-14
VB-9313-0-5-15
VB-9313-0-5-16
a
Maximum recommended differential pressure in open position. Do not exceed recommended differential pressure (pressure drop) or integrity of parts
may be affected. Exceeding maximum recommended differential pressure voids product warranty.
kvs = m3/h (∆P = 100 kPa)
Cv = kvs x 1.156
b
F-26777-3
Made in U.S.A.
47
Three-Way Mixing Valve
VB-9313
48
Made in U.S.A.
F-26777-3
Valve Linkage for Gear Train
Actuators
AV-352
Application
AV-352 valve linkage is used to field-install gear train
actuators on specified 2-1/2 to 6 in. valve bodies.
Features
• Compatible with Invensys (Barber-Colman) 2-1/2 to 6 in.
valves.
• Provides increased close-off pressure on 2-1/2 to 4 in.
valves.
• Required for rated close-off pressure on 5 and 6 in. valves.
Specifications
ve
kage for • Actuator mounting: In any upright position with actuator
above the center line of the valve body.
ar Train
uators • Minimum actuator torque required: 220 lb-in.
• Actuator travel required: 180°.
ve
kage for
ar Train
uators
352
F-26777-3
AV-352
Made in U.S.A.
49
Valve Linkage for Gear Train
Actuators
AV-352
50
Made in U.S.A.
F-26777-3
Valve Linkage for Gear Train
Actuators
AV-390
Application
The AV-390 through AV-396 linkages are used to field
assemble gear train actuators to VB-7XXX series or VB-9XXX
series valve bodies.
• AV-391 and AV-393 are used with current 1/2" to 2"
VB-7X1X and obsolete 1/2" to 1-1/4" VB-9X1X
valve bodies.
• AV-395 and AV-396 are used with current 2-1/2" to 4"
VB-9X1X valve bodies.
Features
• Die cast aluminum mounting bracket.
• Valve position indication provided as standard.
AV-390
Specifications
ve
kage for
ar Train
uators
390
Actuator Torque: 50 in-lb minimum for AV-391 and AV-395.
130 in-lb minimum for AV-393 and AV-396.
Temperature Restrictions: Verify that the fluid temperature
of the media in the valve versus the ambient temperature at the
actuator does not exceed the ratings shown in Table-1
TABLE 1. Restrictions on Maximum Ambient Temperature for
Actuators.
Maximum Temperature of
Media in the Valve
(Check Rating of Valve)
°F (°C)
Maximum Ambient for Actuator
°F (°C)
260 (126)
136 (57)
281 (138)
125 (52)
300 to 366 (149 to 185)
100 (37)
Close-off Pressure Ratings: Refer to page 37 and page 39.
Check the appropriate table to verify that the selected valve,
valve linkage, and actuator provide adequate close-off
pressure for your application.
F-26777-3
Made in U.S.A.
51
Valve Linkage for Gear Train
Actuators
AV-390
52
Made in U.S.A.
F-26777-3
Globe Valve Actuator
VAT/VAP100 Series
Application
be
ves and
uators
be Valve
uator
T/VAP100
ies
The VAT/VAP series valve actuators are designed for
proportional voltage or current, or 3-wire floating of VBG
series 2-way and 3-way globe valve.
The VAT/VAP series actuators feature a reversible
synchronous motor with an integral magnetic clutch to
eliminate the need for position switches and enhance the
overall reliability of the actuator. Position feedback from a 0 to
1000 ohm potentiometer for the VAT, or from a 0 to 10 VCD
potentiometer for the VAP, is a standard feature on all units.
An auxiliary switch is available as an accessory on both
models, field option kit D36PS1 (ordered separately).
For ease of installation, the VAT/VAP series actuators mount
directly onto the VBG series valves in minutes, without the
need for linkages or field calibration of the travel or span of the
actuators.
For best control results, the VAT actuator can be controlled by
virtually any 3-wire floating control signal. The thermostat or
controller should be selected or adjusted to complement the
stroke time of the VAT actuator.
The VAP actuator can be controlled by any proportional
voltage or current output. The circuit board allows the user to
select one of seven different operating ranges, as well as the
direction of stroke. The thermostat or controller should be
selected or adjusted to complement the stroke time of the VAP
actuator.
The VAT/VAP valve actuator is furnished with a “time out”
feature to extend the life of the drive motor. When an open or
close signal has been sustained for more than 130 seconds,
the circuit board turns off the motor until the control signal
changes.
The VAP actuator is shipped as a direct acting actuator, which
means that the valve opens upon an increase in control
signal. To change the reverse action, reposition the jumper
SW2 to the “A” position (Figure-4). The control operating
range can also be changed by repositioning jumper SW1 to
the desired operating range.
VAT Actuator on VBG Body
VAT Actuator on VBG Body
Actuator Specifications
Control Signal: VAT100ANS—3-Wire floating.
VAP100ANS—0 to 10 Vdc; field selectable for
1 to 5, 2 to 10, 4 to 7, 6 to 9, 8 to 11 Vdc, or 4 to 20 mA.
Feedback Signal: VAT100ANS—0 to 1000 Ω (direct or
reverse acting). VAP100ANS—1 to 10 Vdc (direct or reverse
acting) or 0 to 20 mA (direct or reverse acting).
Maximum Close-Off Pressure on Erie VBG Series
Valves: 1-1/4 in. valve—58 psi (4 bar), 1-1/2 in. valve—36 psi
(2.5 bar), 2 in. valve—30 psi (2 bar).
Power Signal: Nominal 24 Vac 3-wire, -15%, +10%, 50/60
Hz.
Input Impedance: 100K ohms.
Power Consumption: 5 VA.
Stroke Time: 65 seconds at 60 Hz.
Maximum Stroke: 7/8 in (21 mm).
Close-Off Force: 100 ft-lb (450 N).
Maximum Fluid Temperature: 250 °F (120 °C).
Ambient Operating Limits: 23 to 122 °F (-5 to 50 °C) at 80%
RH maximum.
Ambient Storage Temperature LImits: -13 to 149 °F
(-25 to 65 °C).
Materials: Thermoplastic and technopolimer enclosure.
Wiring Connections: Terminal strip.
Approvals: CE marked compliant.
Shipping Weight: 1.7 lb. (0.8 kg)
Accessories
An auxiliary switch (p/n D36PS1) can be ordered separately to
be installed in the actuator. The switch is single pole double
throw (SPDT) and can be adjusted to actuate at any valve
position. The switch is rated for 10 amps resistive, 3 amps
inductive, at 250 Vac.
F-26777-3
Made in U.S.A.
53
Globe Valve Actuator
VAT/VAP100 Series
Figure 1 VAT100ANS Wiring.
Figure 3 D26PSI Auxiliary Switch.
Figure 2 VAP100ANS Wiring.
Figure 4 VAP100ANS Circuit Board Detail.
Figure 5 Dimensions, shown in inches (mm).
54
Made in U.S.A.
F-26777-3
Globe Valve Actuator
VAT/VAP270 Series
Application
be Valve
uator
T/VAP270
ies
The VAT/VAP series valve actuators are designed for
proportional voltage or current or 3-wire floating control of
VBF series 2-way and 3-way globe valves. All units are
equipped with usual position indications and a manual
override.
The VAT/VAP series actuators feature a reversible
synchronous motor. Position feedback signal of 0 to 10 Vdc or
0 to 200 mA is available on model VAP270ANS as a standard
feature. An auxiliary switch is also available as an accessory,
field option kit D270S1 (ordered separately).
For ease of installation, the VAT/VAP270 series actuators
mount directly onto the VBF series valves in minutes, without
the need for linkages or field calibration of the travel or span of
the actuator.
For best control results, the VAT/VAP Series actuators can be
controlled by virtually any proportional voltage or current or 3wire floating input. The circuit board of the VAP270ANS
actuator allows the user to select one of the seven different
operating ranges, as well as the direction of stroke. The
thermostat or controller should be selected or adjusted to
complement the stroke time of the VAT/VAP270 series
actuator.
VAT/VAT-270 Series Actuator
Actuator Specifications
Control Signal: VAT270ANS—3-Wire floating.
VAP270ANS—Factory set for 0 to 10 Vdc; field selectable for
1 to 5, 2 to 10, 4 to 7, 6 to 9, 8 to 11 Vdc, or 4 to 20 mA.
Feedback Signal (Direct or Reverse Acting):
VAT270ANS— None, VAP270ANS—0 to 10 Vdc or 0 to
200 µA.
Power Supply: Nominal 24 Vac -15%, +10%,
50/60 Hz.
Input Impedance: 100K ohms.
Power Consumption: 9 VA.
Stroke Time at 60 Hz (50 Hz): 67 (80) seconds.
Maximum Stroke: 1-3/4" (45 mm).
Close-Off Force: 270 ft-lb (1200 N).
Motor Transmission: Crank-arm.
Maximum Fluid Temperature: 250 °F (120 °C)
Ambient Operating Limits: 32 to 122 oF (-0 to 50 °C)
Ambient Storage Temperature LImits: -13 to 149 °F
(-25 to 65 °C).
Enclosure: Die-cast aluminum housing and plastic cover.
Wiring Connections: Terminal strip.
Approvals: CE marked compliant.
Shipping Weight: 4.4 lb. (2 kg).
Figure 1 VAP270 Wiring Diagram.
Figure 2 VAT270 Non-Spring Return.
Model Chart
VAT270ANS
3-wire floating, 270 ft-lb, non-spring
return.
VAP270ANS
Proportional 0-10 Vdc or 4 to 20 mA,
270 ft-lb, non-spring return.
Figure 3 Dimensions, shown in inches (mm).
F-26777-3
Made in U.S.A.
55
Globe Valve Actuator
VAT/VAP270 Series
56
Made in U.S.A.
F-26777-3
Globe Valve Actuator
VAT/VAP340 Series
Application
obe Valve
uator
T/VAP340
ies
The VAT/VAP series valve actuators are designed for
proportional voltage or current or 3-wire floating control of
VBF series 2-way and 3-way globe valves. All units are
equipped with usual position indication and a manual override
device.
The VAT/VAP series actuators feature a reversible
synchronous motor with a torque limited device to eliminate
the need for position switches and enhance the overall
reliability of the actuator. Position feedback signal of 0 to 10
Vdc or 0 to 200 µA is available on VAP340AN_ models as a
standard feature. An auxiliary switch is also available as an
accessory, field option kit D340S1 (ordered separately).
For ease of installation, the VAT/VAP340 series actuators
mount directly onto the VBF series valves in minutes, without
the need for linkages or field calibration of the travel or span of
the actuator.
For best control results, the VAT/VAP340 series actuators can
be controlled by virtually any proportional voltage or current or
3-wire floating input. The circuit board of the VAP340 actuator
allows the user to select one of the seven different operating
ranges, as well as the direction of stroke. The thermostat or
controller should be selected or adjusted to complement the
stroke time of the VAT/VAP340 series actuator.
Actuator Specifications
Control Signal:
VAT340ANS, VAT340ANC, VAT340ANO—3-Wire floating.
VAP340ANS, VAP340ANC, VAP340ANO—Factory set for 0
to 10 Vdc; field selectable for 1 to 5, 2 to 10, 4 to 7, 6 to 9, 8 to
11 Vdc, or 4 to 20 mA.
Power Supply: Nominal 24 Vac, -15%, +10%, 50/60 Hz.
Input Impedance: 100K Ω.
Power Consumption: 12 VA.
Feedback Signal (Direct or Reverse Acting): 0 to 10 Vcd
or 0 to 200 µA.
Stroke Time at 60 Hz (50 Hz): 28 (34) seconds/inch.
Spring Return Time at 60 Hz (50 Hz): 20 (25) seconds/inch.
Maximum Stroke: 1-3/4" (45 mm).
Close-Off Force: 333 ft-lb (1500 N), 155 ft-lb (700 N) for
spring return models.
Motor Transmission: Rack and pinion.
Ambient Operating Limits: 5 to 122 °F (-15 to 50 °C).
Ambient Storage Temperature LImits: -13 to 149 °F
(-25 to 65 °C).
Enclosure: Die-cast aluminum housing and plastic cover.
Wiring Connections: Terminal strip.
Approvals: CE marked compliant.
Shipping Weight: 6.6 lb. (3 kg), or 8.8 lb. (4 kg) for spring
return model.
VAT/VAP340 Series Actuator
Model Chart
Table-1 Model Chart.
VAT340ANS
3-wire floating, 340 ft-lb, non-spring return
VAT340ANC
3-wire floating, 340 ft-lb, spring-close
VAT340ANO
3-wire floating, 340 ft-lb, spring-open
VAP340ANS
Proportional 0-10Vdc or 4-20mA, 340 ft-lb,
non-spring return
VAP340ANC
Proportional 0-10 Vdc or 4-20mA, 270 ft-lb,
spring-close
VAP340ANO
Proportional 0-10Vdc or 4-20mA, 270 ft-lb,
spring-open
Figure 1 VAP340AN_ Wiring.
Figure 2 VAT340 Spring Return.
F-26777-3
Made in U.S.A.
57
Globe Valve Actuator
VAT/VAP340 Series
Figure 3 VAT340 Non-Spring Return.
Figure 4 Dimensions, shown in inches (mm).
58
Made in U.S.A.
F-26777-3
Flanged Globe Valve Bodies
VBF Series
Application
nged
be Valve
ies
F Series
The VBF series globe valves are engineered specifically for
temperature control applications requiring an equal
percentage flow characteristic and a high degree of control
precision. Common applications include hot water, chilled
water, and low pressure steam coils and heat exchangers in
air handling units, chillers, boilers, and cooling towers.
The VBF series valves are designed with ANSI flanged
connections, in 2-way and 3-way configurations.
All VBF series valves are operated by VAT/VAP series electric
actuators which are ordered separately. The actuators are
designed specifically for mounting directly to the VBF series
valves without the need of linkages or time-consuming field
calibration.
Pipe Connections
Install according to flow direction as indicated on valve body.
Valve Mounting
Before mounting valve, be sure that pipes are clean and free
from welding slag. It is essential that pipes be lined up
squarely with the valve at each connection, free from
vibrations. For installations on plants with higher temperature
fluid (steam, superheated steam, water, or diathermic fluid),
use expansion joints to avoid pipe bucking against valve body.
With high fluid temperatures do not mount the actuator in a
vertical position on the valve to avoid direct exposure to heat
sources, see Figure-1.
VBF Flanged Globe Valve
Valve Specifications
Body Rating: 250 PSI (1600 kPa, 16 bar).
Maximum Recommended Differential: 35 PSIG (24 kPa).
Flow Characteristic: 2-Way—Equal percentage, 3-Way—
Service port A-equal percentage, bypass port B-linear.
Service: Hot and chilled water, up to 50% glycol, and low
pressure steam.
Seat Leakage: 2-Way—0.03% of Cv, 3-Way—Service port
A-0.03% of Cv, bypass port B-2% of Cv.
Fluid Temperature & Pressure Limits: 15 to 250 °F water
(-10 to 120 °C), maximum 250 °F (120 °C) at 22 PSIA (150
kPa) steam.
Materials: Body and Seat—Cast iron, Stem—Stainless
steel, Plug—Forged brass, Stem Packing—Buna N O-ring
Body Connections: ANSI flanges, 250 PSI (PN16)
Dimensions & Shipping Weights: See Figure-4, Figure-5,
Table 1, and Table 2.
Figure 1 Installation Positions.
Leave sufficient clearance for actuator removal.
Valve must not be installed in explosive atmosphere, nor at
ambient temperature higher than 122 °F (50 °C) or lower than
23 °F (-5 °C): must not be subject to steam jets, water jets or
dripping.
Note: Actuator may be rotated 180° with respect to valve
body by loosening lock nut of valve body. After this operation,
tighten lock nut.
Figure 2 Two-Way Flow Direction.
Figure 3 Three-Way Flow Direction.
F-26777-3
Made in U.S.A.
59
Flanged Globe Valve Bodies
VBF Series
Figure 4 Two-Way Valve Body Dimensions, shown in inches (mm).
TABLE 1. Two-Way Valve Body Model Chart.
Body
2-Way
Model
VBF250AA2
VBF300AA2
VBF400AA2
VBF500AA2
VBF600AA2
Flanges
Nominal
Pipe Size
in. (mm)
L
in.
(mm)
H
in.
(mm)
h
in.
(mm)
2-1/2
(65)
3
(80)
4
(100)
5
(125)
6
(150)
11-1/2
(292)
2-13/16
(71)
6-7/8
(175)
12
(305)
3-3/16
(81)
7-5/16
(185)
13-1/2
(343)
3-11/16
(93)
8-1/16
(205)
15-1/2
(394)
4-1/2
(115)
9-1/16
(230)
18-3/4
(476)
5-1/4
(133)
10-5/8
(270)
Bolt Holes
D
Diameter
in.
(mm)
b
Thickness
in.
(mm)
a
BHC
in.
(mm)
f
Diameter
in.
(mm)
7
(178)
7-1/2
(191)
9
(229)
10
(254)
11
(279)
11/16
(17)
13/16
(21)
13/16
(21)
7/8
(22)
15/16
(24)
5-1/2
(140)
6
(152)
7-1/2
(191)
8-1/2
(216)
9-1/2
(241)
3/4
(19)
3/4
(19)
3/4
(19)
7/8
(22)
7/8
(22)
Bolting
Number
of Bolts
4
4
8
8
8
Body
Diameter
in.
(mm)
Length
in.
(mm)
Weight
lb.
(kg)
5/8
(16)
5/8
(16)
5/8
(16)
3/4
(19)
3/4
(19)
2-1/2
(64)
50.7
(23)
61.7
(28)
77.2
(35)
2-1/2
(64)
3
(76)
3
(76)
108.0
(49)
3-1/4
(83)
143.3
(65)
Figure 5 Three-Way Valve Body Dimensions, shown in inches (mm)
TABLE 2. Three-Way Valve Body Model Chart.
Body
3-Way
Model
VBF250AA3
VBF300AA3
VBF400AA3
VBF500AA3
VBF600AA3
60
Nominal
Pipe Size
in (mm)
2-1/2
(65)
3
(80)
4
(100)
5
(125)
6
(150)
Flanges
L
in. (mm)
H
in. (mm)
h
in.
(mm)
11-1/2
(292)
2-13/16
(71)
5-11/16
(145)
12
(305)
13-1/2
(343)
3-3/16
(81)
6-1/8
(155)
3-11/16
(93)
6-7/8
(175)
15-1/2
(394)
4-1/2
(115)
7-7/8
(200)
18-3/4
(476)
5-1/4
(133)
9-7/16
(240)
Bolt Holes
D
Diameter
in. (mm)
b
Thickness
in. (mm)
a
BHC
in. (mm)
f
Diameter
in. (mm)
7
(178)
7-1/2
(191)
9
(229)
10
(254)
11
(279)
11/16
(17)
13/16
(21)
13/16
(21)
7/8
(22)
15/16
(24)
5-1/2
(140)
6
(152)
7-1/2
(191)
8-1/2
(216)
9-1/2
(241)
3/4
(19)
3/4
(19)
3/4
(19)
7/8
(22)
7/8
(22)
Made in U.S.A.
Bolting
Body
Number
of Bolts
Diameter
in. (mm)
Length
in. (mm)
Weight
lb. (kg)
4
5/8
(16)
5/8
(16)
5/8
(16)
3/4
(19)
3/4
(19)
2-1/2
(64)
44.1
(20)
55.1
(25)
79.4
(36)
99.2
(45)
132.3
(60)
4
8
8
8
2-1/2
(64)
3
(76)
3
(76)
3-1/4
(83)
F-26777-3
Flanged Globe Valve Bodies
VBF Series
TABLE 3. Valve and Actuator Selection Guide.
Maximum ∆P PSI (kPa)
Operating Actuator
2-Way VBF Bodies
2-Way Model
#
Valve
Size
in.
(mm)
Stem Lift
in.
(mm)
Cv
Kv
VBF250AA2
2-1/2
(65mm)
1
(25mm)
74
63
3
(80mm)
4
(100mm)
5
(125mm)
6
(150mm)
1-3/4
(45mm)
117
100
1-3/4
(45mm)
187
160
1-3/4
(45mm)
292
250
1-3/4
(45mm)
421
360
VBF300AA2
VBF400AA2
VBF500AA2
VBF600AA2
VA_270ANS
VA_340ANS
VA_340ANC/NO
VA_270ANS
VA_340ANS
VA_340ANC/NO
30
(200)
25
(170)
12
(80)
7
(50)
5
(30)
30
(200)
30
(200)
20
(140)
12
(80)
6
(40)
20
(140)
11
(80)
6
(40)
4
(25)
2
(15)
41
(280)
25
(170)
12
(80)
7
(50)
5
(30)
53
(360)
34
(230)
20
(140)
12
(80)
6
(40)
20
(140)
11
(80)
6
(40)
4
(25)
2
(15)
3-Way VBF Bodies
3-Way Model
#
Valve
Size
in.
(mm)
Stem Lift
in.
(mm)
Cv
Kv
VBF250AA3
2-1/2
(65mm)
1
(25mm)
74
63
3
(80mm)
4
(100mm)
5
(125mm)
6
(150mm)
1-3/4
(45mm)
117
100
1-3/4
(45mm)
187
160
1-3/4
(45mm)
292
250
1-3/4
(45mm)
421
360
VBF300AA3
VBF400AA3
VBF500AA3
VBF600AA3
Maximum ∆P PSI (kPa)
Close-Off Actuator
Maximum ∆P PSI (kPa)
Maximum ∆P PSI (kPa)
Operating Actuator
Close-Off Actuator
VA_270ANS
VA_340ANS
VA_340ANC/NO
VA_270ANS
VA_340ANS
VA_340ANC/NO
30
(200)
26
(180)
15
(100)
9
(60)
6
(40)
30
(200)
30
(200)
22
(150)
13
(90)
7
(50)
22
(200)
13
(170)
7
(80)
4
(50)
2
(30)
44
(300)
26
(180)
15
(100)
9
(60)
6
(40)
58
(400)
35
(240)
22
(150)
13
(90)
7
(50)
22
(150)
13
(90)
7
(50)
4
(25)
2
(15)
TABLE 4. Port Configuration.
Port Configuration
2-Way
3-Way
Fully closed with stem up and fully open with stem down (stem up closed)
Service Port A: Fully closed to port AB with stem up and fully open with stem down (stem up closed)
Bypass Port B: Fully open to port AB with stem up and fully closed with stem down (stem up open)
TABLE 5. Valve Water Sizing Table, Water Capacity, gallons per minute (GPM).
Differential Pressure, ∆P (PSI)
Flow Coefficient, Cv
74
117
187
292
421
F-26777-3
2
105
165
264
412
595
3
128
203
324
506
729
4
148
234
374
584
842
5
165
262
418
653
941
10
234
370
591
923
1331
Made in U.S.A.
15
287
453
724
1131
1631
20
331
523
836
1306
1883
25
370
585
935
1460
2105
30
405
641
1024
1599
2306
35
438
692
1106
1727
2491
61
Flanged Globe Valve Bodies
VBF Series
62
Made in U.S.A.
F-26777-3
Threaded Globe Valve Bodies
VBG Series
Application
eaded
be Valve
dies
G Series
The VBG series globe style valves are engineered specifically
for temperature control applications requiring an equal
percentage flow characteristic and a high degree of control
precision. Common applications include hot water, chilled
water and low pressure steam coils and heat exchangers in
air handling units, chillers, boilers and cooling towers.
VBG series valves are available in 2-way and 3-way
configurations, with American NPT threads. All VBG series
valves are fully closed with the stem up and fully open with the
stem down (stem up closed). See Figure-1 for model
numbers.
All VBG series valves are operated by Erie VAP100 ANS
(proportional) and VAT100ANS (3-wire floating) actuators
which are ordered separately. The actuators are designed
specifically for VBG series valves, and mount directly to the
valves without the need for linkages or time-consuming field
calibration.
VBG Series Valve
Piping
VB series valves can be installed on the supply side or the
return side of coils and heat exchangers of all types. For 2way valves, the direction of flow must be into the “A” port and
out of the “AB” port. For 3-way valves, the valve must be
piped as a mixing valve, with the coil flow into the “A” port, the
bypass flow into the “B” port, and the common outlet out of the
“AB” port.
Actuator Specifications
Body Rating: 250 psi (16 bar).
Flow Characteristic: Service port equal percentage, bypass
port linear.
Body Styles and Sizes: See Figure-1.
Service: Hot and chilled water, up to 50% glycol, and low
pressure steam.
Valve Stroke: 0.65 in. (16.5 mm).
Seat Leakage: Service (A) port: 0.03% of Cv, bypass (B) port:
2% of Cv (3-way only).
Fluid Temperature & Pressure Limits: 14 to 274 °F (-10 to
120 °C) water, maximum. 274 °F at 21 PSIA (120 °C at 1.5 bar)
steam.
Materials: Body—Cast iron, finished with corrosion resistant
coating. Stem—Chromium nickel stainless steel.
Plug—Brass. Stem Packing—Double O-ring, Buna N, with
Teflon wiper.
Dimensions and Shipping Weights: See Table-2.
Figure 1 Valve Body Types.
Figure 2 Ordering Chart.
F-26777-3
Made in U.S.A.
63
Threaded Globe Valve Bodies
VBG Series
TABLE 1. Flow Coefficients and Maximum Close-Off Pressure.
Valve Size
Cv
Kv
Maximum ∆P
Operating PSI (bar)
Maximum ∆P
Close-Off PSI (bar)
1-1/4”
19
16
30 (2)
58 (4)
1-1/2”
26
22
30 (2)
36 (2.5)
2”
47
40
30 (2)
30 (2)
Figure 3 Two-Way Valve Piping.
Figure 4 Three-Way Valve Piping.
Figure 5 Dimensions.
TABLE 2. Dimensions.
64
Two Way
Model
Three Way
Model
Body Size
in. (mm)
Dimensions, in. (mm)
A
E
L
B
C
Weight
lb. (kg)
VBG125N2
VBG125N3
1-1/4
(32)
4-1/4
(108)
2-3/4
(70)
1-3/4
(43.5)
3-3/8
(85.5)
3-1/16
(78.5)
4.4
(2.0)
VBG150N2
VBG150N3
1-1/2
(38.3)
4-3/4
(120)
3-3/16
(81)
2
(51)
3-5/8
(92.5)
3-3/8
(78.5)
5.9
(2.7)
VBG200N2
VBG200N3
2
(51)
5-5/8
(142)
3-7/8
(97)
2-3/16
(54.5)
4-1/16
(104)
3-7/8
(97)
8.8
(4.0)
Made in U.S.A.
F-26777-3
Universal Boiler Reset Control
BB1200
Application
ler Boss
diant
ntrols
versal
ler Reset
ntrol
1200
The Boiler Boss® BB1200 series universal reset control is
used to control water temperature boiler applications. The
supply water is continuously adjusted up or down based on
outside air temperature. As the outside air gets colder the
BB1200 raises the hot water supply temperature through the
dry contact output to a boiler controller. As the outside air gets
warmer the BB1200 signals the boiler controller to supply
cooler supply water to the heating system. This is not a boiler
operating control.
Features
•
•
•
•
•
•
•
•
•
Boiler water temperature reset.
Warm weather shutdown.
Domestic hot water priority.
Boiler low limit.
Boiler supply and outdoor air sensors (OAS-1).
LED display for boiler temperature and system settings.
Burner LED.
Three reset ratios.
Test mode.
BB1200
Specifications
Inputs
Power input
24 Vac, class 2, 0.25 amps maximum (6 VA) @ 50/60 Hz.
Thermostat input
24 Vac, 60 mA dry contacts originates on BB1200.
Priority zone input
10 DC, 2 mA dry contacts originates on BB1200.
Temperature sensors
100kΩ @ 77 °F (25 °C) Thermistor.
Outputs
Electrical
Burner output (dry contacts): 24 Vac pilot duty class 2, 75 VA maximum.
Mechanical
Boiler temperature range: 90 to 230 °F (32 to 110 °C).
Operating differential:
15 or 25 F degrees (8 or 14 C degrees). Field selectable.
Environment
Ambient temperature limits
Operating: -20 to 120 °F (-29 to 49 °C).
Shipping and storage: -40 to 140°F (-40 to 60°C)
Humidity
85% RH, non-condensing.
Locations
NEMA Type 1.
Control Ranges
Outdoor temperature
-50 to 80 °F (-45 to 27 °C).
Boiler temperature
90 to 230 °F (32 to 110 °C).
Operating differential
15 or 25 °F (-9 to -4 °C).
F-26777-3
Made in U.S.A.
65
Universal Boiler Reset Control
BB1200
Typical Applications
DHW
Controller
Thermostat
72
BB1200
W RH
24 VAC
BB2
BB1
P2
P1
T2
T1
T
T
SR100
Rev C
SR100
Rev C
BURNER
CONTROL
GND
H2O
H2O
GND
AIR
AIR
C G/T R/T 5
EXP-10
10 VA
C
6NO 6NC
G/T R/T 5
6NO 6NC
EXP-10
10 VA
K1
N
Outside Air Sensor
L1
3
4NO 4NC
Leave
Jumper
Boiler Supply Sensor
120 VA
Remove
Jumper
N
L1
3
4NO 4NC
(COM)
(HOT)
DHW
Zone
Circulator
Circulator
Figure 1 Typical Wiring for Boiler Boss 1200 Series With Two SR100 Relays Including Domestic Hot Water Priority.
66
Made in U.S.A.
F-26777-3
Boiler Control
BB2400 Series
Application
ler
ntrol
2400
ries
The Boiler Boss® BB2400 control is used for single stage
boiler control and indirect domestic hot water.
Features
•
•
•
•
•
•
•
•
•
Boiler water temperature reset control.
Boiler water supply and outdoor air sensor.
Boiler low limit “stand-by” or “cold start” control.
Domestic hot water Priority Plus® control.
Warm weather shutdown in “cold start” applications.
Optional low water cut-off.
Safety high limit protection.
Burner failure protection.
Fused circuit board.
BB2400
Model Chart
Model No.
Burner Output (Vac)
Heating Circulator Output (Vac)
DHW Priority Zone Output
BB2400-2
120
120
120 Vac
BB2400-3
24
120
120 Vac
BB2400-4
120
120
24 Vac
Specifications
Inputs
Power input
120 Vac @ 50/60 Hz 17 VA.
Internal transformer
24 Vac, 40 VA (75 VA optional).
Fuse
250 V, 15 A slow blow.
Thermostat input
60 mA @ 24 Vac.
Control Ranges
Boiler temperature range low: 90 to 200 °F (32 to 93 °C). Hi: 120 to 220 °F (49 to 104 °C).
Operating differential: 15 F degrees standard, 30 °F degrees optional.
Outputs
Electrical
Line voltage burner: 120 Vac, 60 Hz, full load 7.4 amps, locked rotor, 44.4 amps resistive 10 amps.
Low voltage burner: 1 amp pilot duty @ 24 Vac 60 Hz.
Circulator: 120 Vac, Full load: 7.4 amps, Locked rotor: 44.4 amps, Resistive: 10 amps.
Priority circulator (BB2400-2, 3) or ZC/ZR.
1/4 hp @ 24 Vac, Full load: 3.6 amps, Locked rotor: 21.6 amps, Resistive: 5 amps.
Priority zone valve (BB2400) 1 amp pilot duty @ 24 Vac 60 Hz.
Environment
Ambient temperature limits
Operating: Maximum of 100 °F (39 °C). 40 to 104 °F (4 to 40 °C)
Shipping and storage: -20 to 140 °F (-29 to 60 °C)
Humidity
85% RH, non-condensing.
Locations
NEMA Type 1. (IP 20)
Accessories
Model No.
BTS-1
OAS-1
OAS-2
LWC-1
EXT-75
F-26777-3
Description.
Boiler Water/safety sensor (one included with BB2400).
Outside air sensor with 25 ft. shielded cable (one included with BB2400).
50 ft. shielded cable for OAS-1 sensor.
Low water sensor with LED status indicators.
24 Vac, 75 VA transformer.
Made in U.S.A.
67
Boiler Control
BB2400 Series
Typical Applications
ZONE 1
T-stat
ZONE 2
T-stat
ZONE 3
T-stat
72
72
72
T3
T3
T2
ZONE 3
T2
T1
T1
C
ZONE 2
BYPASS
ENABLE
C3
C3
C2
C2
C1
PRI
PRN
C1
X2/ZR
L1
X1
CP/ZO
JP1
L2
AR301 REV MADE IN USA
POWER
R
ZONE 1
Optional for
3-wire
Thermostats
Remove
Jumper
Zone 2
Circulator
Zone 1
Circulator
Zone 3
Circulator
BOILER BOSS 2400 CONTROLLER
THERMOSTAT
P2
P1
24 VAC 24 VAC
LWV24V
T1
LWVCON
LWVGND
T2
XFMR
XFMR
BURNER
Domestic Hot Water Controller
C2
CIRCULATOR
C1
PRIORITY
ON OFF MODE
OA CUT OUT
RESET RATIO
SYSTEM TEST
1:2
STD
RESET
OFF
ON
1:1
2:1
B2
120 VAC
B1
Burner Control
PROCIRC2
PROCIRC1
HI LIMIT
LO LIMIT OA CUT OUT
RESET
BLK
BOILER
BOSS
Priority
Circulator
H2O H2O GND
SAFETY
AIR AIR GND
SAFETY
WHITE
GRN
Com
120 VAC
Hot
Outdoor Air Sensor
Boiler Temp Sensor
Figure 1 Typical Wiring for Boiler Boss 2400-2 with an SR301.
68
Made in U.S.A.
F-26777-3
Boiler Control
BB2400 Series
.
ZONE 1
T-stat
ZONE 2
T-stat
ZONE 3
T-stat
72
72
72
T3
T3
ZONE 3
T2
T2
T1
T1
C
ZONE 2
BYPASS
ENABLE
Remove
Jumper
C3
C3
C2
C2
C1
PRI
PRN
C1
X2/ZR
L1
X1
CP/ZO
JP1
L2
SR301 REV MADE IN USA
POWER
R
ZONE 1
Optional for
3-wire
Thermostats
24 VAC
Gas Valve
Control
Zone 1
Circulator
Zone 2
Circulator
Zone 3
Circulator
BOILER BOSS 2400 CONTROLLER
THERMOSTAT
P2
P1
BB2 BB1
TV 24 VAC 24 VAC
LWV24V
T1
LWVCON
LWVGND
T2
XFMR
XFMR
BURNER
Domestic Hot Water Controller
C2
CIRCULATOR
C1
PRIORITY
ON OFF MODE
OA CUT OUT
RESET RATIO
SYSTEM TEST
1:1
STD
RESET
OFF
ON
.5:1
2:1
PRIOCIRC2
PRIOCIRC1
HI LIMIT
LO LIMIT OA CUT OUT
RESET
BLK
BOILER
BOSS
Priority
Circulator
H2O H2O GND
SAFETY
AIR AIR GND
SAFETY
WHITE
GRN
Earth Ground
Com
120 VAC
Hot
Outdoor Air Sensor
Boiler Temp Sensor
Figure 2 Typical Wiring for Boiler Boss 2400-3.
F-26777-3
Made in U.S.A.
69
Boiler Control
BB2400 Series
70
Made in U.S.A.
F-26777-3
Injection Mixing Pump Control
BB3000
ection
xing
mp
ntrol
3000
Application
The Boiler Boss® BB3000 injection pump mixing control with
outdoor reset provides closed loop control of water
temperature in the secondary (radiant) loop of a
primary/secondary heating system.
The Boiler Boss BB3000 also protects against boiler
condensation by monitoring and anticipating the boiler return
water temperature.
The outdoor air and loop temperatures are displayed
continuously, along with the secondary loop setpoint and
pump speed.
Features
•
•
•
•
•
•
•
BB3000
Microprocessor control.
Built-in transformer and relays.
Real application data inputs.
Large, bright display and indicators.
Boiler short-cycle and low temperature protection.
Sure start pump control.
Proxy override.
Specifications
Inputs
Power input
Switch selectable 115/230 Vac +10% -15% @ 50/60 Hz, 5 A.
Connections
See Figure 1 - Typical Wiring.
Priority zone input
Dry contact closure, 24 Vac @ 8 mA.
Heat demand
Dry contact closure, 24 Vac @ 8 mA.
Three temperature sensors
10 kΩ thermistors, -60 to 220 °F (-51 to 104 °C).
Internal transformer
24 Vac, 5 VA. Not available for external loads except as specified.
Fuse
250 V, 5 A slow blow.
Circulator fuse
250 V, 10 A slow blow.
Outputs
Boiler control signal, Normally open relay (dry contacts for class 2 circuit only) 24 Vac, 75 VA pilot
duty.
Electrical
Injection pump, Phase controlled triac at line voltage, maximum of 1/6 hp @ 115/230 Vac.
Secondary circulator, Normally open relay maximum 1/3 hp @ 115 Vac. Maximum 1/2 hp @
230 Vac.
Environment
Ambient temperature limits
Shipping and storage: -20 to 140 °F (-29 to 60 °C)
Operating: 40 to 104 °F (4 to 40 °C).
95% RH, non-condensing.
Locations
NEMA Type 1.
Agency Listings
U.S. Patent
F-26777-3
#6,062,485.
Made in U.S.A.
71
Injection Mixing Pump Control
BB3000
120VAC
L
N
L
N
CIRCULATOR
N
L
N
OAL Outside
Air-Low
OAH Outside
Air-High
PLL Primary
Loop-Low
SLH Secondary
Loop-High
SLL Secondary
Loop-Low
Heat Demand
L
Circ.
Boiler
Display
Test/ WWSD
Reset
t
Out
BB3600
Outside Air
Sensor
OA1
OA2
PL1
PL2
SL1
SL2
Act
BOILER
HEAT DEMAND
MOD. VALVE
SENSORS
Properly Sized
3-Way
Mixing Valve
Primary
Loop
Circulator
Secondary
Circulator
Bypass
1
Secondary
Loop Sensor
Differential
Pressure
Bypass Valve
1 T's should be spaced as
close together as possible
(no more than 4 pipe
diameters between them)
Boiler
Primary Loop
Return Sensor
Legend
Line Voltage Wire
Low Voltage Wire
Note: The BB3600 enclosure must be earth grounded
at the green ground screw.
Figure-1 Typical Wiring Boiler Boss BB3000 Series.
72
Made in U.S.A.
F-26777-3
Three-Way Mixing Valve Control
BB3600
ree-Way Application
xing Valve The Boiler Boss® BB3600 mixing valve control with outdoor
ntrol
reset provides closed loop control of water temperature in the
secondary (radiant) loop of a heating system using a
3600
proportional control three-way mixing valve.
The Boiler Boss BB3600 protects against boiler condensation
by monitoring and anticipating the boiler return water
temperature.
A continuously scrolling display shows the outdoor air, loop
temperatures, secondary loop setpoint and valve signal value.
Features
•
•
•
•
•
•
BB3600
Microprocessor control.
Built-in transformer and relays.
Real application data inputs.
Large, bright display and indicators.
Boiler short-cycle and low temperature protection.
Controls a modulating valve with either a 0 to 10 V or
4 to 20 mA signal.
Specifications
Inputs
Power input
Connections
120 Vac +10% -15% @ 50/60 Hz, 20 VA.
Power: 120 Vac.
Control: 24 Vac.
Heat demand
Dry contact closure, 24 Vac supplied.
Temperature sensor
10k thermistors, -60 to 220 °F (-51 to 104 °C).
Internal transformer
24 Vac, 25 VA. Not available for external loads except as specified.
Fuse
250 V, 15 A slow blow.
Outputs
Boiler control signal: Normally open relay (dry contacts for class 2 circuit only) 24 Vac,
75 VA pilot duty.
Electrical
Proportional valve supply: 24 Vac, 10 VA.
Proportional valve control signal: 0-10 Vdc into 500 Ω minimum, direct or reverse acting.4-20 mA into
300 Ω maximum, direct or reverse acting.
Secondary circulator: Normally open relay, 1/3 hp @ 120 Vac.
Environment
Ambient temperature limits
Shipping and storage: -20 to 140 °F (-29 to 60 °C).
Operating: 40 to 104 °F (4 to 40 °C).
Humidity
95% RH, non-condensing.
Locations
NEMA Type 1.
F-26777-3
Made in U.S.A.
73
Three-Way Mixing Valve Control
BB3600
Typical Applications
120VAC
L
N
L
N
CIRCULATOR
N
L
N
OAL Outside
Air-Low
OAH Outside
Air-High
PLL Primary
Loop-Low
SLH Secondary
Loop-High
SLL Secondary
Loop-Low
Heat Demand
L
Circ.
Boiler
Display
Test/ WWSD
Reset
t
F1
Out
BB3600
Outside Air
Sensor
OA1
OA2
PL1
PL2
SL1
SL2
Act
BOILER
HEAT DEMAND
MOD. VALVE
SENSORS
Properly Sized
3-Way
Mixing Valve
Primary
Loop
Circulator
Secondary
Circulator
Bypass
1
Secondary
Loop Sensor
Differential
Pressure
Bypass Valve
1 T's should be spaced as
close together as possible
(no more than 4 pipe
diameters between them)
Boiler
Primary Loop
Return Sensor
Legend
Line Voltage Wire
Low Voltage Wire
Note: The BB3600 enclosure must be earth grounded
at the green ground screw.
Figure-1 Typical Wiring Boiler Boss BB3600 Series.
74
Made in U.S.A.
F-26777-3
Zone Control Relay
SR100 Series
dronic
ntrols
ne
ntrol
ay
100
ries
Application
The SR100 series zone control relay incorporates a double
pole/double throw relay to control a circulator and a boiler
operating control in a single zone hydronic heating system.
Features
•
•
•
•
•
•
Field replaceable relay.
High capacity 10 VA transformer.
Large terminal connections.
Common 24 Vac transformer terminal.
Standard auto-test function to test system operation.
Field configurable for two SPDT dry contacts (shipped from
factory as one 120 V SPDT contact and one SPDT dry
contact).
SR100
Model Chart
Model No
Description
SR100
Single zone relay.
SR100AT
Single zone relay with auto-test.
Specifications
Inputs
Power input
120 Vac @ 50/60 Hz, 10 VA.
Thermostat
Thermostatic anticipator setting: 0.12 amps @ 24 Vac, Class 2.
Outputs
Electrical
Thermostat supply (C-R/T): 24 Vac, 0.12 A, Class 2.
Low voltage dry contact (5-6NO or 5-6NC): 24 Vac, 8 A, Class 2.
Line voltage dry contact (3-4NO or 3-4 NC):
Motor: 1/3 hp @ 120 Vac,
Motor: 1/2 hp @ 240 Vac,
General purpose: 10 A @ 120/240 Vac,
Resistive: 10 A @ 120 Vac
Environment
Ambient temperature limits
Shipping and storage: -20 to 140 °F (-29 to 60 °C)
Operating: maximum of 120 °F (49 °C).
Humidity
85% non-condensing RH.
Locations
NEMA Type 1.
Dimensions
F-26777-3
4-1/8 x 2-7/8 x 5-1/8 inches (105 x 73 x 130 mm).
Made in U.S.A.
75
Zone Control Relay
SR100 Series
Typical Applications
LOW VOLTAGE
THERMOSTAT
72
T
T
OPTIONAL FOR
3-WIRE
THERMOSTAT
C
W
ZONE 1
THERMOSTAT
ZONE 2
THERMOSTAT
72
72
T
R
T
Boiler/Burner
Control
G/T
C
R/T
5
6NO 6NC
1
C
W
R
G/T
R/T
5
C
6NO 6NC
W
R
G/T
R/T
SR100
Boiler/Burner
Control
5
6NO 6NC
SR100
SR100
N
N
3
L1
4NO 4NC
3
L1
Zone 1
Circ.
4NO 4NC
N
L1
3
Zone 2
Circ.
4NO 4NC
Zone
Circ.
2
Hot
120 VAC
Com
Hot
120 VAC
Com
1
6NO and 6NC are Class 2
dry contacts.
2
3, 4NO, and 4NC are line voltage
120 V contacts.
Figure 2 Multiple Zoning Using SR100 Relays.
Figure 1 SR100 Relay Typical Wiring.
T
T
Boiler/Burner
Control
ZONE 2
THERMOSTAT
HOT WATER
TEMPERATURE CONTROLLER
G/T
C
R/T
72
5
C
GNO GNC
W
R
G/T
R/T
SR100
N
L1
3
4NO 4NC
5
GNO GNC
SR100
HOT
WATER
Circ.
N
L1
3
4NO 4NC
Zone 2
Circ.
Hot
120 VAC
Com
Figure 3 SR100 Series With Domestic Hot Water Priority.
76
Made in U.S.A.
F-26777-3
Multi-Zone Circulation Control
Relay
SR201/301/601 Series
lti-Zone Application
culation The SR1 multiple-zone series control relays incorporate up to
ntrol
six double pole/single throw relays (SR601/601AT) providing
control of up to six circulators and a boiler operating control in
ay
a multi-zone hydronic heating system. Field selectable priority
201/301/6 for zone 1 eliminates the need for additional relays to provide
Series
domestic hot water priority.
Features
•
•
•
•
•
•
Field selectable priority zone.
Sealed contact double pole/single throw relays.
Field replaceable relays.
High capacity transformer.
LED status window.
Zone expansion up to 10 amps of total switched line
voltage.
• Common 24 Vac transformer terminal.
SR201
Model Chart
Model No
SR201
Priority
Plus
Description
2 zone relay with Priority Plus.a
Dimensions in. (mm)
Yes
b
SR201B
2 zone relay with Priority.
SR201AT
2 zone relay with auto-test.
Yes
SR301
3 zone relay with Priority Plus. a
Yes
SR301B
3 zone relay with Priority. b
No
SR301AT
3 zone relay with auto-test and Priority Plus. a
Yes
SR601
4 zone expandable to 6 zone relay with Priority Plus. a
Yes
SR601B
4 zone expandable to 6 zone relay with Priority. b
No
SR601AT
4 zone expandable to 6 zone relay with auto-test and Priority Plus. a
Yes
No
5-18 x 2-15/16 x 12-5/16 (130 x 75 x 312)
8 x 2-7/8 x 12-3/8 (213 x 73 x 314)
a
In addition to priority only logic, Priority Plus allows non-priority heating zones to be locked out for up to one hour on a call for priority domestic hot water
heating.
b
Priority only logic locks out non-priority heating zones indefinitely.
Specifications
Inputs
Power input
120 Vac @ 50/60 Hz, 10 VA (SR201/301), 1 A (SR601).
Thermostat
Thermostatic anticipator setting: Set to actual current draw of system @ 24 Vac.
Outputs
Electrical
SR201/301 Thermostat supply (R-C): 24 Vac, 5 VA, Class 2 (15 VA transformer secondary).
SR601 Thermostat supply (R-C): 24 Vac, 6 VA, Class 2 (25 VA transformer secondary)
Line voltage boiler output (dry contact X1-X2), and line voltage circulator outputs (C1 through C6):
Motor: 1/3 hp @ 120 Vac
Motor: 1/2 hp @ 240 Vac (SR201/301 only)
General purpose: 10A @ 120/240 Vac (SR201/301 only)
Resistive: 10 A @ 120 Vac (SR201/301), 7.4 A @ 120 Vac (SR601)
CAUTION: Total load not to exceed 20 A (SR201/301) or 30 A/2hp (SR601)
Environment
Ambient temperature limits
Operating: maximum of 110 °F (43 °C).
Humidity
85% non-condensing RH.
Locations
NEMA Type 1.
Dimensions
Refer to Model Chart.
Agency Listings
UL/CU
F-26777-3
Made in U.S.A.
77
Multi-Zone Circulation Control
Relay
SR201/301/601 Series
Typical Applications
Zone 1
T-Stat
Zone 2
T-Stat
Zone 3
T-Stat
72
72
72
Optional for
3-wire
Thermostats
Zone 1
T-Stat
Zone 2
T-Stat
Zone 3
T-Stat
72
72
72
Optional for
3-wire
Thermostats
SR301
SR301
R
C
T1
T1
T2
T2
K1
T3
R
T3
K2
T1
T2
T3
T2
T3
K2
K3
Bypass
Enable
K1
K2
Pri- Pri- C1 C1
ority ority
X2
X1 ZR
T1
K1
Bypass
Enable
L2 CP
L1
ZC
C
K3
K3
C2 C2
K2
K1
L2 CP
L1
ZC
C3 C3
Com
Pri- Pri- C1 C1
ority ority
X2
X1 ZR
K3
C2 C2
C3 C3
Com
L2
L2
120 VAC
120 VAC
L1
L1
Hot
Hot
T
T
1
B1
2
B2
Zone
1
Circ.
BURNER
Zone
2
Circ.
Zone
3
Circ.
Boiler Operating
Control
C1
L8148
Remove
Jumper
Zone
1
Circ.
Zone
2
Circ.
Zone
3
Circ.
C1
Figure 1 Typical Wiring SR301 – Boiler Controller.
Zone 1
T-Stat
Zone 2
T-Stat
Zone 3
T-Stat
72
72
72
Optional for
3-wire
Thermostats
Figure 3 Typical Wiring SR301 – Domestic Hot Water Priority.
SR301
R
C
T1 T1
T3 T3
T2 T2
K1
K2
K3
Bypass
Enable
K2
K1
Pri- Pri- C1 C1
ority ority
X2
L2 CP
L1 X1 ZR
ZC
K3
C2 C2
C3 C3
Zone
2
Circ.
Zone
3
Circ.
Com
L2
120 VAC
L1
Hot
High Limit
(N.C. Contact)
120/24 Volt
Transformer
BURNER
Zone
1
Circ.
Figure 2 Typical Wiring SR301 – 24 Vac High Limit and Gas
Valve.
78
Made in U.S.A.
F-26777-3
Multi-Zone Circulation Control
Relay
SR201/301/601 Series
ZONE 1
T-stat
ZONE 2
T-stat
ZONE 3
T-stat
72
72
72
SR301 Master
Optional for
3-wire
Thermostats
Remove Jumper
AR301 REV MADE IN USA
ZONE 2
L2 CP
L1
ZC
X2
X1 ZR
Pri- Pri- C1 C1
ority ority
C2 C2
BYPASS
ENABLE
SR301 Slave
C3
C3
C2
C2
C1
PRI
PRN
C1
X2/ZR
L1
CP/ZO
X1
JP1
L2
C3 C3
T3
T3
T2
ZONE 3
T2
T1
T1
C
POWER
R
ZONE 1
1
Remove
Jumper
Leave Jumper
1
Zone 2
Circulator
Zone 1
Circulator
L2 CP
L1
ZC
X2
X1 ZR
Pri- Pri- C1 C1
ority ority
C2 C2
C3 C3
Zone 3
Circulator
BOILER BOSS 2400 CONTROLLER
THERMOSTAT
T1 P2
T2
P1
TV 24 VAC 24 VAC
LWV24V
LWVCON
LWVGND
1
XFMR
L1 and L2 required
on both master and
slave modules
Domestic Hot Water Controller
XFMR
BURNER
C2
CIRCULATOR
C1
PRIORITY
120 VAC
Burner Control
B2
ON OFF MODE
OA CUT OUT
RESET RATIO
SYSTEM TEST
B1
1:2
STD
RESET
OFF
ON
1:1
2:1
Figure 6 Typical Wiring SR301 – Zone Link Hot Water Priority.
PROCIRC2
PROCIRC1
HI LIMIT
LO LIMIT OA CUT OUT
RESET
Priority
Circulator
BLK
BOILER
BOSS
SAFETY
H2O H2O GND
SAFETY
WHITE
AIR AIR GND
GRN
Com
120 VAC
Hot
Outdoor Air Sensor
Boiler Temp Sensor
Figure 4 Typical Wiring SR301 – BB2400 Series With
Domestic Hot Water Priority.
Zone 1
T-Stat
Zone 2
T-Stat
Zone 3
T-Stat
72
72
72
SR301
R
C
T1
T1
T2
T2
K1
T3
T3
K2
K3
L8124
T
Cad
Cell
T-stat
Bypass
Enable
T
ZC
ZR
K1
K2
K3
B1
Burner
B2
L2 CP
L1
ZC
X2
X1 ZR
Pri- Priority ority C1 C1
C2 C2
C3 C3
Zone
1
Circ.
Zone
2
Circ.
Zone
3
Circ.
C1
Circulator
C2
Com
L2
L1
120 VAC
Hot
1
2
Figure 5 Typical Wiring SR301 – Tankless Coil Application.
F-26777-3
Made in U.S.A.
79
Multi-Zone Circulation Control
Relay
SR201/301/601 Series
80
Made in U.S.A.
F-26777-3
Zone Valve Control Center
VL500
ne Valve Application
ntrol
The VL500 zone control system provides control of up to five
nter
zone valves a circulator and boiler control in a multi-zone
hydronic heating system.
500
Field selectable priority for zone 1 eliminates the need for
additional relays to provide domestic hot water priority.
Additional zones can be added.
Features
• Field selectable Priority Plus™ zone.
• Unlimited zone expansion. Maximum load on any serially
linked VL500 slave module should not exceed 50 VA.
• Field replaceable relays.
• LED status window.
• Common 24 Vac transformer terminal.
• Field replaceable fuse.
VL500
Specifications
Inputs
Power (N-L1): 120 Vac 50/60 Hz, 100 VA.
Main fuse (F2): 10A, 125 Vac slow blow.
Thermostat/heat demand dry contacts (T1-T1 through T5-T5): 24 Vac, Class 2
Switched load is 0.05 A plus load current at corresponding “1-2” terminals.
(Power supplied by this unit - do not connect external power source)
Set thermostat anticipator per thermostat instructions to measured current.
Zone in terminals: External dry contacts rated for 24 Vac, 2.2 A (58 VA), Class 2.
Outputs
Line voltage circulator output (C1-N):
Motor: 1/3 hp @ 120 Vac
Boiler output (dry contact X1-X2):
General purpose: 3 A @ 24 Vac, Class 2
Electrical
Transformer: 24 Vac, 75 VA Class 2 (total external loads limited as specified below)
Secondary fuse (F1): 3.2 A, 125 Vac slow blow.
Zone valve outputs (5 pair of terminals 1-2): 24 Vac, Class 2
Any single zone: 0.9 A (22 VA),
Maximum total for master zone valves and thermostats: 2.7 A (65 VA),
Maximum total for slave zone valves and thermostats: 2.1 A (50 VA),
Zone out terminals: Switching capacity: 24 Vac, 2.2 A (58 VA), Class 2
Environment
Ambient temperature limits
Operating: 32 to 104 °F (0 to 40 °C).
Humidity
Up to 85% non-condensing.
Locations
NEMA Type 1.
Dimensions
F-26777-3
8 H x 12-3/8 W x 2-7/8 D inches (203 x 314 x 73 mm).
Made in U.S.A.
81
Zone Valve Control Center
VL500
Typical Applications
JUMPER 3 & 4 WHEN USING
2-WIRE ZONE VALVES
2-WIRE
THERMOSTAT
3-WIRE
ZONE
VALVE
MOTOR
72
2 WIRE
ZONE
VALVE
1 2 3
JUMPER
3&4
T1 T1 1
2
3
4
T2 T2 1
72
12:00
R W C
2
3
4
T3 T3 1
2
3
4
T4 T4 1
2
3
4
Switched
4-WIRE
ZONE
VALVE
24VAC (Hot)
2-WIRE
THERMOSTAT
24VAC (Com)
T5 T5 1
PRIORITY ZONE
1
2
ZONE IN
2
3
COM.
4
24VAC Fuse
ZONE OUT
3
T1
4
T2
T3
T4
T5
3.3A/125V Slo-Blo Fuse
F1
10A/125V Slo-Blo Fuse
F2
120VAC Fuse
PL
X
OFF
X
C1 N
L1 N
T1
P
P+
S
M
Z1
Z2
Z3
Z4
Z5 ES/CIRC
(HOT)
T T
(COM)
SYSTEM STATUS
BOILER
CONTROL
CIRCULATOR
120VAC
Figure 1 Typical Wiring.
R
W
3-WIRE
THERMOSTAT
3-WIRE
ZONE
VALVE
MOTOR
72
END SWITCH
MOTOR
DHW
Controller
2 WIRE
ZONE
VALVE
1 2 3
JUMPER
3&4
T1 T1 1
2
3
4
T2 T2 1
2
3
4
T3 T3 1
2
3
4
T4 T4 1
2
3
4
OFF
P
P+
2
3
4
COM.
24VAC Fuse
2
ZONE IN
4
24VAC (Com)
T5 T5 1
PRIORITY ZONE
1
ZONE OUT
3
72
12:00
R W C
24VAC (Hot)
4-WIRE
ZONE
VALVE
JUMPER 3 & 4 WHEN USING
2-WIRE ZONE VALVES
Switched
DOMESTIC HOT WATER
ZONE VALVE
2-WIRE
THERMOSTAT
T1
T2
T3
T4
T5
3.3A/125V Slo-Blo Fuse
F1
10A/125V Slo-Blo Fuse
F2
120VAC Fuse
PL
X
X
C1 N
L1 N
T1
S
M
Z1
Z2
Z3
Z4
Z5 ES/CIRC
T
(HOT)
T
BOILER
CONTROL
CIRCULATOR
(COM)
SYSTEM STATUS
120VAC
Figure 2 Typical Wiring VL500 Series with Domestic Hot Water Priority Zone, Boiler Controller and Circulator.
82
Made in U.S.A.
F-26777-3
F-26777-3
3-WIRE
ZONE
VALVE
MOTOR
12:00
1 2 3
JUMPER
3&4
T1 T1 1
2
3
4
T2 T2 1
2
3
4
T3 T3 1
2
3
4
T4 T4 1
2
3
4
PRIORITY ZONE
1
2
ZONE IN
ZONE OUT
3
4
OFF
P
P+
72
72
24 VAC (COM)
T2
T3
T4
T5
T5 T5 1
2
3
4
COM.
3.3A/125V Slo-Blo Fuse
F1
10A/125V Slo-Blo Fuse
F2
120VAC Fuse
PL
X
X
C1 N
Z1
Z2
Z3
Z4
T1 T1 1
2-WIRE
THERMOSTAT
3-WIRE
ZONE
VALVE
12:00
1 2 3
72
R W C
2
L1 N
Z5 ES/CIRC
3
4
T2 T2 1
2
3
4
T3 T3 1
2
3
4
T4 T4 1
2
3
4
PRIORITY ZONE
1
2
ZONE IN
ZONE OUT
3
4
T1
S
M
2-WIRE
ZONE
VALVE
JUMPER
3&4
24VAC Fuse
T1
NOTE: JUMPER 3 & 4 WHEN USING
2-WIRE ZONE VALVES
4-WIRE
ZONE
VALVE
R W C
24 VAC (HOT)
72
2-WIRE
THERMOSTAT
MOTOR
2-WIRE
ZONE
VALVE
MOTOR
NOTE: JUMPER 3 & 4 WHEN USING
2-WIRE ZONE VALVES
END SWITCH
MOTOR
VL500 #2 (Slave)
2-WIRE
THERMOSTAT
SWITCH
2-WIRE
THERMOSTAT
4-WIRE
ZONE
VALVE
END SWITCH
OFF
P
P+
T5 T5 1
2
3
4
COM.
24VAC Fuse
3.3A/125V Slo-Blo Fuse
F1
F1
F2
10A/125V Slo-Blo Fuse F2
T1
T2
T3
T4
T5
120VAC Fuse
PL
X
X
C1 N
L1 N
T1
S
M
Z1
Z2
Z3
Z4
Z5 ES/CIRC
SYSTEM STATUS
SYSTEM STATUS
To zone in additional slave units.
Master/Slave Switch
T
T
CIRC.
#1
CIRC.
#2
(COM)
120 VAC
83
Zone Valve Control Center
VL500
BOILER
CONTROL
(HOT)
Made in U.S.A.
Figure 3 Two VL500 series with Domestic Hot Water Priority, Nine Heating Zones, Boiler and Circulator.
VL500 #1 (Master)
DHW
CONTROLLER
Zone Valve Control Center
VL500
84
Made in U.S.A.
F-26777-3
Two Zone Hydro-Air Relay
WA300
o Zone
dro-Air
lay
A300
Application
The WA300 hydro-air control relay incorporates several relays
to provide control for up to two hydro-air systems including
two air handlers/AC controller, two system heating circulators,
one boiler/burner circulator, and one domestic hot water
controller. Domestic hot water priority zone eliminates the
need for additional relays to provide domestic hot water for
indirect fired hot water tanks. The thermostats used with the
WA300 must power the fan on when the heat output is
powered.
Note: Thermostats used with the WA300 must switch on the
heat and fan outputs when heat is called for.
Features
WA300
• Capable of controlling two hydro-air systems in one relay
package.
• Selectable fan delay of 90 or 180 seconds in heat mode.
• Common 24 Vac transformer terminal provides compatibility
with electronic thermostats.
• Field replaceable circulator relays.
• Large terminal connections.
• Expandable up to 4 zones with the addition of a second
WA300.
Specifications
Inputs
Power input
Circulators: 120 Vac @ 50/60 Hz.
Fan centers: 24 Vac @ 50/60 Hz.
Connections
See Figure 1 - Typical Wiring.
Outputs
Thermostatic anticipator setting: Set to actual current draw of system @ 24 Vac.
Electrical
Circulator relay rating: 1/4 hp @ 120 Vac, Full load: 6 amps; Locked rotor: 43.2 amps; Resistive: 6
amps.
Fan center switch rating: 1 amp @ 24 Vac.
Environment
Ambient temperature limits
Operating: 120 °F (49 °C) maximum.
Humidity
5 to 95% RH, non-condensing.
Locations
NEMA Type 1.
Dimensions
F-26777-3
5-1/8 H x 12-5/16 W x 2-15/16 D inches (130 x 312 x 75 mm).
Made in U.S.A.
85
Two Zone Hydro-Air Relay
WA300
Typical Applications
Hot Water
Temperature
Controller
Optional for
3-wire
Thermostats
Zone 1
T-Stat
Zone 2
T-Stat
72
72
WA300
X
X
C
R
W
Y
180 SEC
90 SEC
L1
L2
P1
P1 C1 C1 C2 C2
Com
Zone
1
Circ
W
Y
G
Zone 1 Fan
Delay
Timing
C
R
Y
G
Zone 2 Fan
Delay
Timing
C
R
Y
G
T
T
T
T
Com
Com
Com
Hot
Hot
Water
Circ
R
180 SEC
90 SEC
C
120VAC
G
Zone
2
Circ
R
Y
G
C
R
24 VAC
24 VAC
24 VAC
24 VAC
Y
G
1
2
B1
B1
Burner
C1
Zone 1 Fan Center
Zone 2 Fan Center
Boiler
Control
C1
Figure 1 Typical Wiring WA300 – Boiler Controller and Two Fan Centers With Domestic Hot Water Priority.
86
Made in U.S.A.
F-26777-3
Electronic On/Off
Thermostat/Controller
T155 Series
Application
ctronic The T155 series thermostat provides on/off control for low
ermostats voltage and line voltage control of valves, relays and fan
motors. Applications include two-pipe and four-pipe fan coil
ctronic units, ventilators, and air quality operators.
/Off
ermostat/ Features
ntroller • Manual or automatic changeover models.
• Line voltage 3-speed fan control.
55 Series
• Continuous or cycling fan operation (cycling fan operation
requires additional relay or relays).
• Remote sensor capability.
• Handles all supply voltages from 24 to 277 Vac at
50/60 Hz (fan and system voltage must be the same).
T155
Model Chart.
Model No.
a
Outputs
Changeover
Fan Control
System Switches
TA155-010
Dual
TA155-017
Single
Manual
Hi-Med-Lo
Heat-Off-Cool
N/A
Hi-Med-Lo
TA155-018
On-Off
Single
N/A
None
None
TB155-010
Dual
Automatica
Hi-Med-Lo
On-Off
TB155-015
Dual
Automatica
None
None
Auto changeover models have 4 F degree deadband between heating and cooling.
TABLE 1. Fan and System Switch Rating.
Voltagea
a
Inductive
Resistive Amps
Pilot Duty
N/A
N/A
24 VA
5.8
34.8
6.0
125 VA
2.9
17.4
5.0
125 VA
2.4
14.4
4.2
125 VA
FLA
LRA
24
N/A
120
240
277
Fan and system must share same voltage.
F-26777-3
Made in U.S.A.
87
Electronic On/Off
Thermostat/Controller
T155 Series
Specifications
Inputs
Power input
24 to 277 Vac @ 50/60 Hz.
Power consumption
0.88 watts at maximum.
Power: Up to 14 AWG wire.
Connections
Control: Up to 14 AWG wire.
Outputs
Electrical
Thermostatic switch ratings: 10 VA @ 24 Vac, Pilot duty 20 VA @ 120 - 277 Vac.
Operating differential: 1 F degree (0.6 C degree).
Changeover deadband (TB155 only): 4 F degrees (2.2 C degrees).
Control ranges
Deadband (TA155-017 and TA155-018): 0 F degrees (0 C degrees).
Setpoint adjustment range: 50 to 90 °F (10 to 32 °C).
Material: Rigid vinyl.
Mechanical
Finish: Cool gray.
Environment
Ambient temperature limits
Shipping and storage:-30 to 130 °F (-34 to 55 °C).
Operating: 32 to 130 °F (0 to 55 °C).
Humidity
Non-condensing.
Locations
NEMA Type 1.
Dimensions
4-1/2 H x 2-3/4 W x 1 D inches (114 x 79 x 25 mm).
Agency Listings
CE compliant.
Accessories
Model No.
65345
65406
65409
65410
65170
65860
680-243
680-243-5
680-243-6
Description.
4-3/4 x 4-3/4” adapter plate.
Remote sensor, 60” leads 10k W @ 77 °F (25 °C).
Fahrenheit set point dial, 50 to 90 °F
Celsius set point dial, 10 to 34 °C.
Warmer/cooler set point dial.
Set point dial stop kit.
Auto seasonal changeover switch.
36” Changeover switch.
36" Changeover switch with conduit connection.
Typical Applications
680-243
CHANGEOVER
THERMOSTAT
PIPE MOUNTED
TA155-018
TB3
1
2
3
(FOR HEATING ONLY, WIRE TO TB3, #1)
TA155-017
TB3
COOLING
VALVE
1
2
3
L1 (HOT)
TB1
4
3
2
1
WHT
HEATING/
COOLING
VALVE
TB2
TB1
4
3
2
1
L2 OR NEUTRAL
Figure 1 Typical 2-Pipe Cooling or Heating Only.
No Fan Connections.
88
BLK
BLU
1
2
3
4
5
L1 (HOT)
HI
MED
LOW
FAN
L2 OR NEUTRAL
Figure 2 Typical 2-Pipe Heating/Cooling/Continuous Fan with
System Switch off, Fan is Off.
Made in U.S.A.
F-26777-3
Electronic On/Off
Thermostat/Controller
T155 Series
HEATING
VALVE
680-243
CHANGEOVER
THERMOSTAT
PIPE MOUNTED
TA155-017
TB3
COOLING
VALVE
TA155-010
BLK
1
2
3
L2 OR NEUTRAL
HEATING/
COOLING
VALVE
WHT
BLU
FAN
RELAY
TB3
1
2
3
FAN
RELAY
TB2
TB1
TB2
TB1
4
3
2
1
1
2
3
4
5
HI
MED
LOW
FAN
HEATING/
COOLING
VALVE
680-243
CHANGEOVER
THERMOSTAT
PIPE MOUNTED
TA155-017
TB3
BLK
4
3
2
1
1
2
3
4
5
TB3
1
2
3
FAN
RELAY
L1 (HOT)
COOLING
VALVE
L1 (HOT)
HI
MED
LOW
L2 OR NEUTRAL
HEATING
VALVE
WHT
BLU
FAN
TB155-015
TB2
TB1
L1 (HOT)
HI
MED
LOW
Figure 4 Typical 2-Pipe Heating/Cooling Fan Runs with
System Switch On or Off.
Figure 3 Typical 4-Pipe Heating/Cooling Fan cycles with
Demand for Heating or Cooling. With System Switch Off,
Fan is Off.
1
2
3
1
2
3
4
5
4
3
2
1
L1 (HOT)
FAN
L2 OR NEUTRAL
TB1
4
3
2
1
L2 OR NEUTRAL
Figure 5 Typical 2-Pipe Heating/Cooling Fan Cycles with
Demand for Heating or Cooling.
With System Switch Off, Fan is Off.
Figure 6 Typical 4-Pipe Heating/Cooling.
No Fan Connections.
HEATING
VALVE
TB155-010
TB3
1
2
3
COOLING
VALVE
TB2
TB1
4
3
2
1
1
2
3
4
5
L1 (HOT)
HI
MED
LOW
FAN
L2 OR NEUTRAL
Figure 7 Typical 4-Pipe Heating/Cooling Fan Runs
Continuously with System Switch On.
With System Switch Off, Fan is Off.
F-26777-3
Made in U.S.A.
89
Electronic On/Off
Thermostat/Controller
T155 Series
90
Made in U.S.A.
F-26777-3
Digital, Three-Wire Floating
Thermostat/Controller
T158 Series
gital,
Application
ree-Wire The T158 series microprocessor based thermostat/controller
oating
with digital display provides 3-wire floating, on/off control, or a
ermostat/ combination of 3-wire floating and on/off control. This series
ntroller controls a variety of two-pipe and four-pipe fan coil units, air
handling units, and various heating and cooling applications.
58 Series The microprocessor combines a proportional intergral control
algorithm with adaptive logic. This provides control without the
need for tuning or calibrating the control algorithm in the field.
Features
• Heating and cooling outputs are individually configurable for
3-wire floating or on/off control in the normally open or
normally closed modes.
• Line voltage continuous 3-speed fan control.
• Manual or automatic changeover.
• Remote setback capability from a time clock or facility
management system.
• Fahrenheit or Celsius display capability.
• Built-in purge cycle assists the controller to determine if the
controlling agent is providing heating or cooling.
• Microprocessor eliminates the necessity for tuning or
calibration.
• Setpoint can be calibrated to within ±5 F degrees
(2.5 C degrees).
T158
Model Chart
Control Signal
Fan Control
Remote Sensord
Options
TA158-001
Dual
6
None
Yes
TA158-002
Dual
6
Off-Hi-Med-Lo
Yes
TB158-001
Dual
1, 2, 3, 4, 5, 6
None
Yes
TB158-002
Dual
1, 2, 3, 4, 5, 6
Off-Hi-Med-Lo
Yes
TB158-003
Single
5, 7
Off-Hi-Med-Lo
Yes
TB158-007
Single
5, 7
None
Yes
TB158-015
Single
5, 7
None
Yes
TB158-017
Dual
1, 2, 3, 4, 5, 6
Off/On
Yes
TB158-018
Single
5, 7
Off/On
Yes
1. 3-wire floating single stage cooling and 3-wire floating single stage heating.
2. 3-wire floating cooling and two stage on/off heating.
3. Single stage on/off cooling, on/off fan control, and 3-wire floating single stage heating.
4. On/off single stage cooling, on/off single stage heating and fan control.
5. 3-wire floating single stage cooling or single stage heating.
6. On/off single stage cooling and on/off single stage heating.
7. On/off single stage cooling or on/off single stage heating.
Model No.abc
Outputs
a
Do not use with actuators in which the motor is driven by DC voltage.
b
Do not use with actuators which have position memory on power loss.
c
Actuator must full stroke open or closed in 1 to 3 minutes.
d
Remote sensor ordered separately.
Setback
System Switches
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Off-Auto-Heat-Cool
Off-Auto-Heat-Cool
Off-Auto-Heat-Cool
Off-Auto-Heat-Cool
Off-Heat/Off-Cool
None
Off-Heat/Off-Cool
Off-Auto-Heat-Cool
Off-Heat/Off-Cool
TABLE 1. Fan Switch Rating
Inductive
Voltage
Resistive Amps
FLA
Pilot Duty
LRA
24
N/A
N/A
N/A
24 VA
120
5.8
34.8
6.0
125 VA
240
2.9
17.4
5.0
125 VA
277
2.4
14.4
4.2
125 VA
F-26777-3
Made in U.S.A.
91
Digital, Three-Wire Floating
Thermostat/Controller
T158 Series
Specifications
Inputs
Power input
20 to 28 Vac, nominal 24 VA.
Power consumption
25 mA maximum at 24 Vac.
Power: Up to 14 AWG wire.
Connections
Control: Up to 14 AWG wire.
Outputs
Thermostatic switch ratings: 10 VA @ 24 Vac.
Electrical
System switch rating: 10 VA @ 24 Vac.
Control ranges
Display range: 32 to 99 °F (0 to 37 °C).
Proportional band: 2 °F (1.1°C).
Changeover deadband: 3 °F (1.6 °C).
Setpoint adjustment range: 50 to 90 °F (10 to 32 °C).
Material: Rigid vinyl.
Mechanical
Finish: Cool gray.
Environment
Ambient temperature limits
Shipping and storage: -30 °F to 130°F (-34 to 55 °C).
Operating: 32 to 130 °F (0 to 55 °C).
Humidity
95% Non-condensing.
Locations
NEMA Type 1.
Dimensions
2-3/4 H x 4-1/2 W x 1-1/8 D inches (79 x 114 x 28 mm).
Agency Listings
CE compliant.
Accessories
Model No.
65345
65406
92
Description.
4-3/4” x 4-3/4” adapter plate.
Remote sensor, 60" leads 10k Ω @ 7 7°F (25 °C).
Made in U.S.A.
F-26777-3
Digital, Three-Wire Floating
Thermostat/Controller
T158 Series
Typical Applications
1
2
3
4
L1 (HOT)
1
LO
MED
FAN
LINE VOLTAGE
CONNECTIONS
L2 OR NEUTRAL
HI
L1 (HOT)
2
LO
3
MED
4
HI
FAN
L2 OR NEUTRAL
5
5
6
7
10
11
12
13
15
16
17
6
7
24 VAC
XFMR
SETBACK INPUT
OPEN
OPEN
SETBACK
SWITCH
6
7
COM
MAIN
OUTPUT
MAIN
OUTPUT
10
LOW VOLTAGE
CONNECTIONS
CLOSE
CLOSE
24 VAC
XFMR
SETBACK INPUT
SECONDARY
COM
OUTPUT
11
SECONDARY
OUTPUT
FAN
DEMAND
12
13
2ND HEAT
OUTPUT
OPTIONAL REMOTE SENSOR
15
16
OPTIONAL REMOTE PROBE
OPTIONAL SEASONAL CHANGEOVER SENSOR
17
OPTIONALPIPE SENSOR
18
19
Figure 1 Typical Wiring for 3-Wire Floating Control
Figure 2 Typical Wiring for On/Off Control
CONNECTIONS
15 REMOTE SENSOR
16 REMOTE SENSOR
& CHANGEOVER SENSOR
17 CHANGEOVER SENSOR
10 MAIN OPEN
11 SECONDARY OPEN
12 MAIN CLOSE
13 SECONDARY CLOSE
5 24 VAC COMMON
6 24 VAC HOT
7 SETBACK INPUT
1 L1 (HOT)
2 FAN LOW/CONTINUOUS
3 FAN MED
4 FAN HIGH
JP1: REMOVE TO
ALLOW USE OF
REMOTE PROBE
Figure 3 Terminal Description
F-26777-3
Made in U.S.A.
93
Digital, Three-Wire Floating
Thermostat/Controller
T158 Series
94
Made in U.S.A.
F-26777-3
Digital, Proportional
Thermostat/Controller
T168 Series
gital,
Application
oportional The T168 series microprocessor based thermostat/controller
ermostat/ provides 0 to 10 Vdc or 4 to 20 mA control. This series
ntroller controls a variety of two-pipe and four-pipe fan coil units, air
handling units, and various heating and cooling applications.
68 Series The microprocessor combines a proportional intergral control
algorithm with adaptive logic. This provides control without the
need for tuning or calibrating the control algorithm in the field.
Features
• 0 to 10 Vdc or 4 to 20 mA heat and cool outputs.
• Low voltage fan cycling operation with demand output.
• Remote setback capability from a time clock or facility
management system.
• Auxiliary heat function.
• Remote and/or seasonal changeover sensor optional.
• Fahrenheit or Celsius display capability.
• In two pipe mode a built-in purge cycle assists the controller
to determine if the controlling agent is providing heating or
cooling.
• Line voltage continuous on/off or 3-speed fan control.
T168-001
Model Chart
Model No.
Outputs
Fan Control
Demand Output
Auxiliary Heat
Setback
System Modes
Dual
None
No
Yes
Yes
Off-Auto-Heat-Cool
TA168-002
Dual
Off-Hi-Med-Lo
Yes
Yes
Yes
Off-Auto-Heat-Cool
TA168-003
Single
Off-Hi-Med-Lo
Yes
No
Yes
Off-Heat/Off-Cool
TA168-004
Single
None
No
No
Yes
Off-Heat/Off-Cool
TA168-005
Single
None
Yes
No
Yes
Off-Heat/Off-Cool
TA168-006
Dual
None
Yes
Yes
Yes
Off-Auto-Heat-Cool
TA168-007
Single
Off/On
Yes
No
Yes
Off-Heat/Off-Cool
TA168-008
Dual
Off/On
Yes
No
Yes
Off-Auto-Heat-Cool
TA168-001
TABLE 1. Fan Switch Rating
Inductive
Voltage
Resistive Amps
Pilot Duty
N/A
N/A
24 VA
5.8
34.8
6.0
125 VA
2.9
17.4
5.0
125 VA
2.4
14.4
4.2
125 VA
FLA
LRA
24
N/A
120
240
277
F-26777-3
Made in U.S.A.
95
Digital, Proportional
Thermostat/Controller
T168 Series
Specifications
Inputs
Power input
20 to 28 Vac, nominal 24 Vac.
Power Consumption
25 mA maximum at 24 Vac.
Outputs
Thermostatic switch rating: 10 VA @ 24 Vac.
Electrical
Electrical connections: Terminal strip with screw-down terminals.
0 to 10 Vdc 1000 Ω minimum.
4 to 20 mA 100 - 600 ohms.
Control signals
Setpoint adjustment range: 50 to 90 °F (10 to 32 °C)
Display range: 32 to 99 °F (0 to 37 °C).
Control ranges
Proportional band: 2 F degrees (1.1 C degrees).
Changeover deadband: 3 F degrees (1.6 C degrees)
Material: Rigid vinyl.
Mechanical
Finish: Cool gray.
Environment
Ambient temperature limits
Shipping and storage: -30 to 130 °F (-34 to 55 °C).
Operating: 32 to 130 °F (0 to 55 °C).
Humidity
Non-condensing.
Locations
NEMA Type 1.
Dimensions
2-3/4 H x 4-1/2 W x 1-1/8 D inches (79 x 114 x 28 mm).
Agency Listings
CE compliant.
Accessories
Model No.
65345
65406
96
Description.
4-3/4” x 4-3/4” adapter plate.
Remote sensor, 60" leads 10k W @ 77 °F (25 °C)
Made in U.S.A.
F-26777-3
Digital, Proportional
Thermostat/Controller
T168 Series
Typical Applications
3 SPEED FAN CONTROL
L1 (Hot)
1
24 - 277 VAC
VOLTAGE
CONNECTION
LO
2
MED
3
L2 OR NEUTRAL
FAN
HI
4
TA168-002/TA168-003 CONTINUOUS FAN
SINGLE SPEED FAN CONTROL
L1 (HOT)
1
24 - 277 VAC
VOLTAGE
FAN
CONNECTION 4
2
L2 OR NEUTRAL
TA 168-007/TA168-008 CONTINUOUS FAN
1
5
6
7
11
12
13
1
SETBACK
SWITCH
7
10
24 VAC
XFMR
SETBACK INPUT
6
LOW VOLTAGE
CONNECTIONS
2
SECONDARY
0-10 VDC
OR
4-20 mA
MAIN
0-10 VDC
OR
4-20 mA
DEMAND
OUTPUT
2ND HEAT
OUTPUT
2
15
16
OPTIONAL REMOTE PROBE
17
OPTIONAL PIPE SENSOR
For main and secondary
outputs, Terminal 6 is the
common and Terminal 5
is the power.
For setback, demand and
auxillary heat outputs
Terminal 5 is the common
and Terminal 6 is the power.
For demand fan control,
power a 24V fan relay
using Terminal 12 as
the output.
18
19
Figure 1 Typical Wiring for Proportional Control.
24 V
24 V
HOT
COMMON
Figure 2 Terminal Description.
F-26777-3
Made in U.S.A.
97
Digital, Proportional
Thermostat/Controller
T168 Series
98
Made in U.S.A.
F-26777-3
Digital, On/Off Thermostat
T200 Series
ital,
Application
/Off
T200 series thermostats provide temperature control on a
ermostat variety of heating, cooling and single stage heat pump
00 Series applications.
The large LCD window displays room temperature including
1/5th of a degree increments indicated by a series of up to 5
dashes. The system heat output cycles on a 1 or 2 F degree
field selectable differential. The cool output differential is fixed
at 2 F degrees. The setpoint is displayed and changed by
pressing one of the setpoint buttons up or down. Installation is
simplified by having all of the field wires mounted to the
separate wall plate.
This is a powered thermostat, which must receive 75 mA of
power at all times.
Features
T201
• LCD window display.
• Jumper selectable 5 minute time delay for heating and
cooling application.
• Mechanical contact for freeze protection (optional).
Model Chart
Control Outputs
Fan Controla
System Switch a
Changeover
Mechanical Contact
B & O Terminals
Heating Only
None
Heat/Off
None
No
No
Heating Only
None
Heat/Off
None
Yes
No
Cooling Only
On/Auto
Cool/Off
None
No
No
Cooling and Heating
On/Auto
Cool/Off/Heat
Manual
No
No
Cooling and Heating
On/Auto
Cool/Off/Heat
Manual
Yes
No
T207
Cooling and Heating
On/Auto
Cool/Off/Heat
Manual
No
Yes
T207-FP b
Cooling and Heating
On/Auto
Cool/Off/Heat
Manual
Yes
Yes
Model No.
T201
T201-FP
b
T204
T205
T205-FP
a
b
b
Fan switch operates independent of system switch unless relays are added.
Freeze protection, at 40 °F the thermostat mechanically latches heat with output.
Specifications
Inputs
Power input
20 to 32 Vac, 75 mA to 1.2 amps (power-stealing thermostat, 75 mA required at all times.
250W, 5 watt resistor may be needed).
Outputs
Electrical
Battery: Setpoint backup Energizer 357 or similar (battery included).
Setpoint range: 50 to 86 °F (10 to 30 °C).
Control ranges
Mechanical
Operating differential: Heating 1 or 2 F degrees (0.6 or 1.1 C degrees), Cooling 2 F degrees
(1.1 C degrees).
Material: Rigid vinyl.
Finish: Off-white.
Environment
Ambient temperature
limits
Shipping and storage: -40 to 125 °F (-40 to 52 °C).
Operating: 40 to 125 °F (5 to 53 °C).
Humidity
95% non-condensing.
Locations
NEMA Type 1.
Dimensions
Thermostat:4 H x 2-1/2 W inches (102 x 64 mm).
Thermostat base and adaptor plate: 4-3/4 H x 4-1/4 W inches (121 x 108 mm).
F-26777-3
Made in U.S.A.
99
Digital, On/Off Thermostat
T200 Series
Typical Applications
24 VAC HEATING
TRANSFORMER
24 VAC
TRANSFORMER
RH
120 VAC
24 VAC
W
FACTORY
INSTALLED
JUMPER
W
1
G
120 VAC
24 VAC
RC
RH
Y
HEATING
RELAY
REVERSING
VALVE
B
1
O
HEATING
RELAY
only if power drops below 75 milliamps.
Figure 1 T201 Wiring to Heating System With Single
Transformer.
1
COOLING
RELAY
1 Optional 250 Ω 5 watt resistor is needed
FAN
RELAY
Either the B or O output
will be connected to the
reversing valve. Terminal
A supplies 24 V on a call
for cooling. Terminal B
supplies 24 V on a call for
heat.
Figure 2 T207 Wiring to Heating/Cooling System With Single
Transformer and Reversing Valve.
24 VAC
TRANSFORMER
24 VAC HEATING 1
TRANSFORMER
RC
RH
120 VAC
24 VAC
FACTORY
INSTALLED
JUMPER
COOLING
RELAY
G
120 VAC
24 VAC
RC
1
Y
W
Y
G
1
HEATING
RELAY
FAN
RELAY
COOLING
RELAY
FAN
RELAY
1 Optional 250 Ω 5 watt resistor is needed
only if power drops below 75 milliamps.
Figure 3 T204 Wiring to Heating/Cooling System With Single
Transformer.
1
If one of the secondary sides
of both transformers are grounded,
grounded sides must be connected
together.
Figure 4 T205 Wiring To Heating/Cooling System With Single
Transformer.
24 VAC HEATING 1
TRANSFORMER
DISPLAY
HEATING OPERATING
DIFFERENTIAL
HEAT CONTROL TIME DELAY
1 COOL CONTROL TIME DELAY
RH
RC
FACTORY
INSTALLED
JUMPER
120 VAC
24 VAC
W
Y
G
HEATING
RELAY
1
If one of the secondary sides
of both transformers are grounded,
grounded sides must be connected
together.
Figure 5 T205 Wiring To Heating/Cooling System With Dual
Transformer.
100
TH
HC
120 VAC
COOLING
RELAY
FAN
RELAY
AUTO
FAN
CONTROL
24 VAC COOLING 1
TRANSFORMER
RH
RC
W
Y
G
B
O
Made in U.S.A.
1
Some T200 Series thermostats
may only have 1, 2 and pin pair/jumpers
1, 2, and 3. Only cooling output models
will have pin pair 4.
Figure 6 Terminal Identification.
F-26777-3
On/Off Low/Line Voltage
Thermostat/Controller
T500 Series
Application
chanical The T500 series thermostats are available in four basic
ermostats models for low and line voltage control of valves, relays, and
fan motors in fan coil and packaged units for commercial,
/Off
industrial, and residential installations. Special order option
w/Line
allows heating and/or cooling pilot light indication.
tage
ermostat/ Features
ntroller • Set point dial stop (optional).
• LED status indicators (optional).
00 Series
• Bellows type sensor for constant and close temperature
differential.
• System and fan switches
T513
Model Chart
Model No.
Outputs
Dial
Fan Control
System Switches
T511
Two-pipe
Celsius
3-Speed
On/Off
T511F
Two-pipe
Fahrenheit
3-Speed
On/Off
T513
Four-pipe
Celsius
3-Speed
Heat/Off/Cool
T513F
Four-pipe
Fahrenheit
3-Speed
Heat/Off/Cool
Specifications
Inputs
Power req.
Connections
24 to 250 Vac @ 50/60 Hz.
Power: Up to 18 AWG wire.
Control: Up to 18 AWG wire.
Outputs
Switch rating (heating): 6 amp resistive, 1.5 amp inductive.
Electrical
Switch rating (cooling): 6 amp resistive, 1 amp inductive.
Fan switch rating: 6 amp resistive, 3 amp inductive.
Control ranges
Mechanical
Setpoint adjustment range: 50 to 85 °F (10 to 30 °C).
Operating differential: 2 F degrees (1.1 C degrees).
Material: Molded ABS.
Finish: Bone white.
Environment
Ambient temperature limits
Shipping and storage: -30 to 130 °F (-34 to 55 °C).
Operating: 32 to 130 °F (0 to 55 °C).
Humidity
Non-condensing.
Locations
NEMA Type 1.
Dimensions
Agency Listing
5-1/5 H x 3-1/4 W x 1-3/4 D in. (132 x 82 x 45 mm).
CE compliant.
Accessories
Model No.
WP500
PIN500
CAL500
680-243
F-26777-3
Description
5-1/2 x 5-1/2” (140 x 140 mm) adapter plate.
Set point dial stop kit.
Set point calibration kit.
Auto seasonal changeover switch.
Made in U.S.A.
101
On/Off Low/Line Voltage
Thermostat/Controller
T500 Series
Typical Applications
H
M
L
H
ON OFF
L2 OR NEUTRAL
L1 (HOT)
1234
FAN
MOTOR
5678
LOW
MED
HI
BLUE
WHITE
VALVE
BLACK
680-243
CHANGEOVER
SWITCH
PIPE MOUNTED
Figure 1 T511, 2-Pipe Heating & Cooling With Changeover Switch.
H
M
L
H
ON OFF
L2 OR NEUTRAL
L1 (HOT)
1234
FAN
MOTOR
5678
LOW
MED
HI
VALVE
If heating is desired,
replace the cooling valve
with a heating valve and
connect input to terminal 5
Figure 2 T511/T511F, 2-Pipe Cooling.
H
M
L
C
O
H
H
L2 OR NEUTRAL
L1 (HOT)
1234
FAN
MOTOR
5678
LOW
MED
HI
COOLING
VALVE
HEATING
VALVE
Figure 3 T513/T513F, 4-Pipe Heating/Cooling.
102
Made in U.S.A.
F-26777-3
On/Off Thermostat
31-100 Series
/Off
Application
ermostat The 31-102 model thermostats control heating and cooling
applications which require a single pole/double throw switch,
100
adjustable heat anticipator and fixed cooling anticipator.
ries
The 31-103 model thermostats control heating and cooling
applications with adjustable heat anticipator and fixed cooling
anticipator. Includes a “Heat-Off-Cool" system switch and
"On-Auto" fan switch.
Features
• Mounted directly on wall or standard outlet box with
thermometer.
• Adjustable heat anticipator.
• Fahrenheit and Celsius models.
• Dust-proof operation.
• A bi-metal activated mercury bulb is used as the switching
mechanism.
31-102
31-103
Model Chart
Model No.
Description
Temperature Range
31-102
Standard low voltage thermostat in Fahrenheit.
31-103
“Heat-Off-Cool” system switch and “On-Auto” fan switch in Fahrenheit.
31-100
Standard low voltage thermostat in Celsius.
31-101
“Heat-Off-Cool” system switch and “On-Auto” fan switch in Celsius.
50 to 90 °F
10 to 33 °C
Specifications
Inputs
Power input
24 to 30 Vac, 1.0 amp.
Heat Anticipator
24 Vac, 0.3 to 1.2 amp.
Cool anticipator: 5 W
Environment
Ambient temperature limits
Shipping and storage: 0 to 120 °F (18 to 49 °C).
Operating: 32 to 110 °F (0 to 43 °C).
Humidity
95% RH, non-condensing.
Locations
NEMA Type 1.
Dimensions
F-26777-3
2-3/4 x 4-1/2 inches (70 x 114 mm).
Made in U.S.A.
103
On/Off Thermostat
31-100 Series
Typical Applications
COLD ANTIC
HEAT
ANTIC
R
Y
W
24 VAC
Figure 1 Heat/Cool Thermostats 31-100 and 31-102.
HEAT
ANTIC
SYS
FAN
HEAT
ON
OFF
COLD ANTIC
AUTO
COOL
w
Y
G
HEAT
COOL
FAN
R
24 Vac
Figure 2 Heat/Cool Thermostat 31-101 and 31-103.
104
Made in U.S.A.
F-26777-3
Seasonal Changeover Switch
680 Series
asonal
Application
angeover The 680 series low or line voltage changeover switches are
itch
designed to switch a thermostat from heating to cooling based
0 Series on a change in supply water temperature. The 680 series
switches can be mounted on 5/8" or 7/8" O.D. copper tube or
iron pipe.
Both models are easily mounted to the supply piping
with a simple spring clip included with the thermostat.
Each thermostat also includes the necessary wire nuts
and strain relief bushing.
Features
680-243
• Add-on switch for seasonal change over.
• Includes all necessary parts for installation.
• Snap acting SPDT.
Model Chart
Inductive
Model No.
Voltage
680-243-5
680-243-6
Resistive Amps
FLA
LRA
120
5.8
34.8
10
240
2.9
17.4
5
120
10.0
60.0
25
240
5.0
30.0
25
Description
Standard changeover switch
Includes a conduit
connection
Specifications
Inputs
Connections
Color coded leads, 36 in (914 mm).
Outputs
Mechanical
Changeover temperature range: 65 ±5 to 83 ±5 °F (18 ±2 to 28 ±2 °C).
Environment
Ambient temperature limits
Shipping and storage: -20 to 176 °F (-29 to 80 °C).
Operating: 220 °F (104 °C) fluid at ambient temperature of 125 °F (52 °C).
Locations
NEMA Type 1.
Agency Listings
CSA
Approved.
Typical Application
TA155-010
TB3
1
2
3
680-243 CHANGEOVER
THERMOSTAT PIPE MOUNTED
LEAD IDENTIFICATION
BLK
BLU
WHT
HEATING/
COOLING
VALVE
BLACK CLOSE ON RISE = HEAT
WHITE COMMON
BLUE CLOSE ON DROP = COOL
TB2
TB1
1
2
3
4
1
2
3
4
5
L1 (HOT)
HI
MED
FAN
L2 OR NEUTRAL
LOW
Figure 1 Typical Wiring.
F-26777-3
Made in U.S.A.
105
Seasonal Changeover Switch
680 Series
106
Made in U.S.A.
F-26777-3
Accessories
t of
cessories
cessories
This is a placeholder to force the table to flow from one column to the next and to be even at the top of the page.
Catalog Part
Number
Catalog Part
Number
Description
PopTop™ Inverted Flare Sweat Fittings
Fits all PopTop 3/4” Inverted Flare and Classic 0647 and 0767
Small Inverted Flare
436-214-1
1/2" Sweat Female Elbow and Nut
436-214-4
1/2" Sweat Male Elbow 90° and Nut
436-220
1/2" Sweat Female Tube and Nut
436-229-3
1/2" Sweat Male 3" Tube and Nut
436-252
3/4" Sweat Female Tube and Nut
436-256
1" Sweat Female Tube and Nut
Classic Rebuilding Kits (Normally Opened Only - Mfg. after
12/92)
1/2" & 3/4" Rebuilding Kits for Body Styles 635, 654, 647, 672,
691 and 1" 751
24 Vac 50/60 Hz
30-118-B
110/120 Vac 50/60 Hz
30-118-D
208 Vac/60 Hz
30-118-T
277 Vac, 50/60 Hz
30-118-U
220/230 Vac 50/60 Hz
24 Vac 50/60 Hz
30-140-B
110/120 Vac 50/60 Hz
30-140-U
220/230 Vac 50/60 Hz
630-259-5
2 and 3-Way, NO, w/Sealed End
Switch Included
630-259-6
2 and 3-Way, NO, w/End Switch (Not
Included)
630-266-1
2 and 3-Way NC, w/o End Switch
630-266-2
2-Way NC, w/Unsealed End Switch
630-266-3
3-Way NC, w/Unsealed End Switch
630-267-3
2 & 3-Way NO, w/o End Switch
630-267-4
2 & 3-Way, NO, w/End Switch (Not
Included)
Classic Modulating Motor Kits for "M", "T", "ST", "P", & "SP",
Valves
Actuator Motor and Gear Drive
Classic Replacement End Switches
Classic Valves and Dampers
645-213
24 Vac for “M" Valves
646-253
24 Vac for “T" Valves
646-277
24 Vac for “P" Valves with Circuit
Board
630-202
Unsealed for Valves and Dampers
646-279
24 Vac for “SP" Valves with Circuit
Board
630-232-7
Sealed for 2-Way Valves w/Bearing
Plate
646-280
24 Vac for “ST" Valves
630-232-8
Sealed for 3-Way Valves w/Bearing
Plate
630-274
Sealed for 2 & 3-Way 747 and 773
Valves
Damper Actuator, Accessories
Shaft Kits for Direct Drive "L", "H" & "R" Type
Classic Rebuilding Kits (Normally Closed Only)
1/2" & 3/4" Rebuilding Kits for Body Styles 635, 654, 647, 672,
691 and 1" 751
F-26777-3
2 and 3-Way NO, w/o End Switch
Classic Rebuilding Kits (Normally Opened Only Mfg. after 12/92) 1" Rebuilding Kits for Body Styles 747, 773
Replacement Motors R Classic Valve and Dampers
Class "F" Rated Temperature 250 °F Fluid/169 °F Ambient
30-140-A
630-259-4
Classic Rebuilding Kits (Normally Closed Only)
1" Rebuilding Kits for Body Styles 747, 773
Replacement Motors for Erie Classic and G Dampers
Class "F" Rated Temperature 250 °F Fluid/169 °F Ambient
30-118-A
Description
630-240-1
2 and 3-Way NC, w/o End Switch
630-240-2
2-Way, NC, w/Sealed End Switch
Included
630-240-3
2 and 3-Way, NC, w/End Switch (Not
Included)
630-240-5
3-Way NC, w/Sealed End Switch
Included
453-52
6" to 12" Shaft and Hardware,
5/16" Dia.
453-69
12" to 20" Shaft and Hardware,
5/16" Dia.
Damper Actuator, Replacement Motor (H only)
Class "A" Rated Temperature 120 °F Ambient
Made in U.S.A.
30-145-A
24 Vac 50/60 Hz
30-145-B
110/120 Vac 50/60 Hz
30-145-U
220/230 Vac 50/60 Hz
107
Accessories
Catalog Part
Number
Catalog Part
Number
Description
Boiler Boss® System Accessories
Water Level & Temperature and Outdoor Air Sensors
ANN
UAL
MAIN
TEN
ANC
E REQ
UIRE
D-
Bo
SEE
INSI
DE
BTS-1
Boiler Temperature Sensor
(BB2400)
LWC-1
Low Water Cutoff w/10’ Cable
(BB2400)
COV
ER
Description
T 155, 157, 167 & 168 Thermostat Accessories
Sensors, Change-over Switches, Wall Plates
65170
Warmer / Cooler Dial/T155/157/167
65345
4 3/4" x 4 3/4" Cool Gray Wall Plate
65406
60" Remote Sensor
65409
Fahrenheit Dial/T155/157/167
65410
Celsius Dial/T155/157/167
65860
Dial Stop Kit/T155/157/167
BOI
LER
ss
REL
AYS
ANN
UAL
MAIN
TEN
ANC
E REQ
UIRE
D-
Bo
SEE
INSI
DE
COV
ER
BOI
LER
ss
REL
AYS
OAS-1
OAS-2
SENS-10K
Outdoor Air Sensor w/25’ Cable
(BB1200 and BB2400)
50’ Shielded Cable for OAS-1
(BB1200 and BB2400)
10K Enc. Thermometric
3 Sensors – OA, PRI, SEC
(BB3000 and BB3600)
Boiler Boss Accessories
Expansion Relay and Replacement Transformers
680-243-5
36" Changeover Switch
680-243-6
36" c/o Switch with Conduit
Connection
EXP10
Expansion Relays for SR100 to
SR600
Replacement for VL500 and WA300
EXT10
Foot Mounted, 10 VA, 120 V/24 V
EXT15
Foot Mounted, 15 VA, 120 V/24 V
28-240
Hub Mount, 20 VA, 240 V to 24 Vac
EXT25
Foot Mounted, 25 VA, 120 V/ 24 V
28-260
Plate Mounted, 40 VA,
120 V/24 V
EXT40
Foot Mounted, 40 VA, 120 V/ 24 V
EXT75
Foot Mounted, 75 VA, 120 V/ 24 V
SKT10
Relay Base with Terminals for EXP10
Room Thermostats Accessories
Transformers, 120 Vac to 24 Vac, 240 Vac to 24 Vac
Boiler Boss Accessories
Fuses – BB3000
108
40-8-68
F1 Fuse (5A-250V) Slow Blow
40-8-69
F2 Fuse (10A-250V) Slow Blow
Made in U.S.A.
F-26777-3
Application Tips
plican Tips
plicati
Tips
Actuator Specification
Oxygenated (potable) Water
Water hammer is symptomatic of a system problem,
such as high differential pressure across a valve, a
2-way valve installed backward, or a pump dead
heading against a valve attempting to close off. Variable
high differential pressures can damage zone valve
actuators. Differential pressure across a valve is not the
same as pump head pressure, or static pressure in a
system.
Erie zone valves are designed for use in closed loop
heating and cooling systems only. They are not meant
to operate in systems where fresh (oxygenated) water
is used for human or animal consumption. For pool or
spa, space heating and cooling, where oxygenated
water is used as the media, the zone valve must be
placed on the closed loop side of a heat exchanger.
Differential pressure across a valve in a closed loop
system affects the close-off capability of the actuator. It
is the difference in pressure between pump supply and
pump return. Do not exceed the valve Differential
Pressure close-off ratings published in the Erie
installation valve data sheets and the Valve
Selection pages in this publication.
Subject to inspection, actuators with gears damaged by
water hammer due to differential pressure excess, are
not covered by Invensys warranty.
Relationship to Specification
The smaller a valve’s port, the greater the actuator’s
ability to close without noise or seat leakage. From
Invensys data, select the actuator’s pressure differential
specification while maintaining adequate (Cv) flow to
the load.
Subject to inspection, zone valves exhibiting premature
failure from corrosion due to oxidation from excess
fresh oxygen, or improperly treated boiler water will not
be covered by Invensys warranty.
Thermostats and Transformers
Troubleshooting a system by shorting across
thermostat load connections will burn out heat
anticipators in mechanical thermostats, and will destroy
Triacs in electronic thermostats. Subject to inspection,
thermostats with evidence of electrical short will not be
covered by Invensys warranty.
Short circuiting a transformer secondary will burn out
the transformer primary. Subject to inspection,
transformers with evidence of electrical short, will not be
covered by Invensys warranty.
System solutions to valve noise from pump head
pressures include: a pressure differential regulator bypass across a pump’s supply and return (loop) to
eliminate pump head pressure spikes, selection of a
pump with a flatter curve, and boiler Indoor/Outdoor
reset control.
For valve seat by-pass leakage (inability to stop flow),
use a lower Cv valve or a High close-off actuator. Cv
means Capacity value (or Gallons Per Minute at a one
lb. pressure drop across the valve). For most standard
heating replacement applications, a 3.5 Cv valve will
work with a General rated actuator. However, if you
need to estimate a Cv: divide the GPM by the Square
Root of the acceptable pressure drop.
Estimate GPM req’d
Cv req’d=
estimate allowable
pressure drop across valve
Example: One US gallon (4 L) heated from 160 °F to
180 °F will release 10,000 BTUs of heat. Therefore, a
3.5 Cv valve is capable of transferring 35,000 BTUs at a
1 lb drop across its port to the load (coil, baseboard,
etc.).
Made in U.S.A.
109
All specifications are nominal and may change as design improvements are
introduced. Invensys Building Systems shall not be liable for damages resulting
from misapplication or misuse of its products.
Invensys, Boiler Boss, Erie, PopTop, and Priority Plus are
trademarks of Invensys plc and its subsidiaries and affiliates.
All other trademarks are the property of their respective owners.
F-26777-3
The confidential information contained in this document is provided solely for
use by Invensys employees, licensees, and system owners, and is not to be
released to, or reproduced for, anyone else. Neither is it to be used for
reproduction of this control system or any of its components.
© Copyright 2003 Invensys plc. All rights reserved.
No part of this document may be photocopied or reproduced by any means, or
translated to another language without prior written consent of Invensys.
Printed in U.S.A.
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