Bradley S53-325 Installation manual

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Bradley S53-325 Installation manual | Manualzz

Installation

Aerada™ 1200 Series

CS Faucet

S53-325 Battery-Operated Capacitive

Sensing Gooseneck Faucet

Centershank with 4-inch Trim Plate

(Optional: 8-inch or No Trim Plate)

Table of Contents

Supplies Required . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . 4

Manual Settings . . . . . . . . . . . . . . . . . . . 6

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Multi-Faucet Transformer Wiring . . . . . . . . . . . . . . . . . . . 14

IMPORTANT

Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer.

Pressurized plumbing fixtures shall be installed in accordance with manufacturer´s recommendations. The supply piping to these devices shall be securely anchored to the building structure to prevent installed device from unnecessary movement when operated by the user. Care shall be exercised when installing the device to prevent marring the exposed significant surface.

Separate parts from packaging and make sure all parts are accounted for before discarding packaging material. If any parts are missing, do not begin installation until you obtain the missing parts.

Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Do not use pipe dope. Debris in supply lines can cause valves to malfunction. Possible valve contamination could occur which will void any warranty. Teflon tape is the recommended sealant.

Product warranties may be found under “Products” on our web site at www.bradleycorp.com.

215-1641 Rev. E; ECN 16-02-002

© 2016 Bradley

Page 1 of 13 9/7/2016

P.O. Box 309

Menomonee Falls, WI 53052 USA

800 BRADLEY (800 272 3539)

+1 262 251 6000 bradleycorp.com

S53-325 Installation

Components for Model S53-325

.5 GPM Aerator Kit - 269-2482

1 .5 GPM Aerator Kit - 269-1957

Grounding Kit

(269-1889)

Insulator

Spacer (Red)

M4 x 25mm

Screw

Sink Ground

Kit (includes ground wires, spout lock washer and nut and sensor washer)

Earth

Grounding

Wire

Sensor

Washer

Optional AC Adapters

(In Lieu of Battery Box)

3' ref .

Single Unit Adapter

(153-443)

6-Unit Adapter Box

(153-444)

Wire Assembly for

6-Unit Adapter Box

(269-1841)

Order One Per Faucet)

Spout Gasket

(269-1951)

Top Spacer

(269-1952)

Top Gasket

(269-1953)

5' ref .

4" Trim Plate Kit

(269-1955) included

8" Trim Plate Kit

(269-1956) Optional

Battery Box

(S08-386)

3-in-1 Washer

(269-1911)

Shank Nuts

Drain

Grounding

Wire

Black

Sensor Wire

Valve Control

Module

Valve Control Module Kit (153-447) includes:

• Control Module

• Grounding Kit

• Dirt Filter

• 1/2" NPS x 1/2" NPS x 12" hose included

• (4) Alkaline Batteries included

2

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Bradley • 215-1641 Rev. E; ECN 16-02-002

Installation

1 Attach Faucet and Trim Plate to the Deck

A

Drill two 3/8" (9 .5mm) diameter holes . Drill 1"

(25mm) diameter hole .

Sink/Counter Top

Trim Plate Studs

Optional Trim Plate Removal

S53-325

B

Attach trim plate studs and secure trim plate to sink using metal washers and hex nuts .

A

Remove and discard long trim plate screws and white plastic screw spacers .

B

After removing trim plate, re-attach gaskets and faucet spacer using shorter M4 x 12mm screws

(supplied) . Do not re-install screw spacers .

Bradley • 215-1641 Rev. E; ECN 16-02-002

Gasket and Faucet Spacers

Trim Plate

Red Plastic Screw Spacers

Long Trim Plate Screws

Short Trim Plate Screws

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S53-325 Installation

2 Attach Activation Hardware to Faucet Shank

Tab on 3-in-1 washer must be positioned 180 degrees opposite tab on sensor connection washer.

A

Attach grounding hardware to shank in the order shown .

B

Attach activation hardware to shank in the order shown .

3

Connect the Valve Control Module

3-in-1 Washer

Brass Mounting Nut

Sensor Wire Connection Washer

Brass Mounting Nut

4

A

Place rubber washer into white top nut fitting .

B

Hand tighten valve control module to faucet shank .

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Bradley • 215-1641 Rev. E; ECN 16-02-002

Installation

4 Connect Sensor Wire

A

Connect sensor wire to sensor wire connection washer .

S53-325

Sensor Wire Connection Washer

Black Sensor Wire

5 Connect Sink Ground Wire

Sink Grounding

Tab Washer

A

Connect sink/drain ground wire to sink grounding tab washer .

Ring Terminal Side

Sink Ground Wire

B

Connect this end of sink ground wire to one tab on U-tab connection .

U-Tab Connection

Bradley • 215-1641 Rev. E; ECN 16-02-002

For applications without a trim plate, cut off the ring terminal side and discard. The remaining portion of wire can be taped to the sink ground wire using electric tape. For applications using trim plate, refer to Step C.

C

Place ring on terminal side on one of the threaded studs and fasten with lock washer and nut .

9/7/2016

D

Attach drain wire clamp to sink drain .

5

S53-325 Installation

6 Install Earth Ground Assembly

A

Connect earth grounding clamp to cold water supply between shut off valve and wall plate .

Be sure to attach directly to the copper pipe and not to the shut off valve.

B

Connect earth grounding connector to remaining terminal on

U-tab connector .

7 Install and Connect Battery Pack

6

A

Remove battery box cover by unscrewing (2) phillips screws .

9/7/2016

Valve Control Module

Power Connection

For installations using optional

AC power source, connect power source as shown in Step C.

C

Connect battery box connector (or AC power connector) to valve control module power connection .

Battery Box

Connector (or AC

Power connector)

B

Secure battery compartment to wall using wall anchors or double-sided tape .

Insert (4) d-cell alkaline batteries and replace cover .

Bradley • 215-1641 Rev. E; ECN 16-02-002

Installation

S53-325

Troubleshooting Guide

Problem

Faucet not working (no flashing red indicator located inside clear cover of valve control box) .

Cause

Batteries not inserted correctly .

Solution

Remove cover from battery box and check that the batteries have been inserted to the correct orientation and are making connections to the contacts . Refer to the battery icons located on the base of the battery box tray .

Faucet not working and no water flows when activated

(red indicator is flashing) .

Improper or poor connection to power supply .

Low batteries .

Water source valves turned off .

Sensor shorted to ground or unit unable to calibrate .

Improper ground connection .

Check that the connection from the battery box is fully inserted into the female connector on the valve control box and assure the connector round thumbnut is fully fastened .

If red indicator is flashing 5 times every 4 seconds, replace with new alkaline batteries .

Open water source valves and check that there is water flow .

If red indicator is flashing once or multiple times every 4 seconds, there is a problem with the installation and the sensor is shorted . To verify the control box is working correctly, carefully disconnect the black sensor wire from the connection washer . With the wire disconnected, touch the connector at the end of the black wire with your fingers . The sensor should activate and water should come on . Let go of the connector and the water should shut off . If the unit works as described above and it malfunctions when you reconnect the black sensor wire to the spout assembly, then there is an error in the spout and cover plate installation . If the faucet does not activate as described when touching the sensor connector, then you have a grounding issue or there is a broken sensor wire (see troubleshooting below) .

There is improper earth grounding if the faucet activates when you touch any of the steel braided supply hoses, the brass fitting on the valve box or the mixing valve . Verify that the ground clamp has been installed and recheck the connections . Verify the clamp is tightly fastened directly to the copper pipe for a proper ground connection . Reset the unit following procedure below .*

Intermittent cycling and/ or water runs on after activation .

Intermittent cycling and/or faucet activation is overly sensitive .

Water stays on or runs on after you pull your hand away .

Water stays on .

Broken or corrupt sensor wire or defective valve box electronics .

Poor sensor washer and wire connection .

Insufficient ground connection .

Isolation parts are not installed or not installed correctly .

Drain grounding not connected or assembled .

There is sensor short to ground or unit is not calibrating .

Dial set to the "open" position or not turned to the full "auto" position .

If the connector has broken off of the black sensor wire or the valve box appears to be defective please contact Bradley Technical Service . Do not attempt to repair the valve box or sensor wire .

Verify the brass nuts that fasten the connection washer are fully tightened .

Reconnect the sensor wire to the washer . Reset the unit following procedure below .*

Verify that the earth ground clamp has been installed and recheck the connections .

Verify the clamp is tightly fastened directly to the copper pope for a robust ground connection . Reset the unit following procedure bellow .*

If the faucet activates when you touch the sink, the unit installation is improper .

Check that isolation components are used and installed correctly . Verify the sink ground connection is in place and installed properly .

Check that the drain ground is assembled to the threaded portion of the metal drain ring (not on the pipe) and is connected to the tab on the valve control box .

Reset the unit following the procedure below .*

Reset the unit following the procedure below .* If water continues to run, there is an error in the installation and grounding scheme (see above) .

Turn the knob on the side of the valve control box fully to the "auto" position (until it hits the stop) and actuate the faucet by placing your hand near the spout . Water should stop running and unit will return to the normal idle operation mode once you remove your hand from the spout .

Water is dripping from spout when not activated .

Debris or particulate matter is trapped in valve .

Dial not turned to the full "auto" position .

Turn off water source valves . Remove aerator from end of the spout and examine for dirt and particulates . Inspect and clean input dirt filter . Reinsert filter and turn water source back on . Activate faucet several times without the aerator installed to flush any debris from the valve mechanism until dripping has ceased . Reinstall aerator .

Turn the knob on the side of the valve control box fully to the "auto" position (until it hits the stop) and activate the faucet several times by placing your hand near the spout . Water should stop running or dripping and unit will return to the normal idle operation mode once hand is removed from the spout .

* How to rest the Unit: Disconnect power source for 10 seconds . The valve will close and the water will stop running . After 10 seconds, reconnect power supply . let until recalibrate for another 20 seconds and verify faucet activation .

Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016 7

S53-325 Installation

Faucet Adjustments

Operating modes and sensor ranges can be adjusted with a manual operation through the infrared sensor .

Faucet adjustment operations apply to all models .

Operating Modes

Operating Modes

Cleaning Mode

Normal Mode

Metering Mode (10 s)

Scrub Mode (60 s)

Scrub Mode (180 s)

Sensor Range Adjustment

Description

The faucet is inactive for 90 seconds .

The faucet is activated if it senses a hand presence . This is the default operating mode of the faucet .

The faucet will shut off after 10 seconds regardless of hand presence detected .

The faucet will shut off 60 seconds after the detection of the last hand presence .

The faucet will shut off 180 seconds after the detection of the last hand presence .

Change the detection distance of the infrared sensor . The default sensor range is approximately 1” beyond the spout .

Reset All settings will be reset to original factory settings .

In order to set the operating modes, the faucet needs to be placed into "Manual Setting" mode . At this time, operating modes can be changed within the next 30 minutes .

The following is a functional diagram to show the different settings available for manual faucet adjustment . See detailed instructions on pages 5 through 7 .

Function Diagram of Operating Modes

Modes

5 4

Water Pulses in Second(s)

1 4 1 4 1 4 1 4

Cleaning Mode

Normal Mode

Metering Mode (10 seconds)

Scrub Mode (60 seconds)

Scrub Mode (180 seconds)

Sensor Range Adjustment

1

Water is Off

Water is On

8

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Bradley • 215-1641 Rev. E; ECN 16-02-002

Installation

S53-325

Troubleshooting

Problem

No water flow

Possible Cause

Supply valves are closed

Aerator is blocked or dirty

Inlet water line filter is dirty or blocked

Braided hose is kinked

No external water pressure

Battery is drained (DC faucets only)

Battery contacts are corroded

(DC faucets only)

Reverse battery insertion

Connector between transformer and power adapter unplugged (AC faucets only)

Power adapter contacts are corroded (AC faucets only)

Connecting cable is kinked or broken (AC faucets only)

No external power supply

(AC faucets only)

Shut-off screw is missing or defective

Solenoid valve inoperable

Faucet is in cleaning mode

Electronics module inoperable

Power adapter defective (AC faucets only)

Sensor distance is not adjusted properly

Infrared window scratched or dirty

Solution

Open supply valves

Clean or replace aerator (See "Care and Maintenance")

Clean or replace filter (See "Care and Maintenance")

Eliminate braided hose kink

Check water pressure/Provide water pressure

Replace battery (See "Care and Maintenance")

Clean contacts or replace battery (See "Care and Maintenance")

Insert battery correctly

Plug connector

Clean contacts

Replace defective parts (See "Replacement Parts")

Check external power supply/Provide power supply

Replace shut-off screw (See "Replacement Parts")

Replace solenoid valve (See "Replacement Parts")

Wait for cleaning mode to end (appr . 90 seconds)

Contact Bradley technical service or replace power adapter (See

“Replacement Parts”)

Contact Bradley technical service or replace power adapter (See

“Replacement Parts”)

Reset sensor monitoring range

Remove and re-install shut-off screw . Do not disturb sensor scanning procedure (wait until water flow stops and LED switches off)

Clean window with smooth cloth

Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016 9

S53-325 Installation

Problem Possible Cause Solution

Water runs continuously and stops when object present

Water runs continuously

Water flows although shut-off screw is removed

Connector between electronics module and solenoid valve plug is reversed

Interfering object is in monitoring range

Plug connector properly

Remove object from monitoring area

Remove and re-install shut-off screw . Do not disturb sensor scanning procedure (wait until water flow stops and LED switches off)

Defective electronics module Replace electronics module (See “Replacement Parts”)

Improper sensor mode Change mode or reset sensor (See “Care and Maintenance”)

External water pressure too high

Solenoid valve inoperable

Electronics module is inoperable

Water drops on infrared window

Faucet turns on by itself Infrared window is dirty or scratched

Check external water pressure

Provide pressure between 20 - 125 psi

Replace solenoid valve (See “Replacement Parts”)

Replace electronics module (See “Replacement Parts”)

Clean window with smooth cloth

Clean window with smooth cloth

Faucet is leaking water

Input line pressure fluctuates Install appropriate line pressure regulators

Connections between housing and braided hoses are loose

Check O-rings

Replace O-rings when damaged or missing

Connection between braided hose and inlet supply are loose

Connection between valve body and solenoid valve is loose

Check rubber washers

Replace washers when damaged or missing

Check O-rings

Replace O-rings when damaged . Carefully reinstall solenoid valve and do not overtighten .

Clean or replace solenoid valve (See “Replacement Parts”)

Temperature cannot be adjusted properly

Faucet drips, solenoid valve does not close properly

No, or too little hot or cold water . Supply valves are not fully opened

Fully open supply valves

Clean or replace filter (See “Care and Maintenance”) Inlet water line filter is dirty or blocked

Braided hose is kinked

Backflow preventer in faucet inlet is blocked

Temperature of hot or cold water supply is too low

Eliminate braided hose kink

Unblock backflow preventer

Check inlet water temperature or inspect boiler

Hot water temperature not sufficient

Braided hoses are connected improperly (cold to hot and hot to cold)

Reverse hot water limiter (See “Care and Maintenance”)

Correct the connections

10

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Bradley • 215-1641 Rev. E; ECN 16-02-002

Installation

S53-325

Care and Maintenance

The following are described in this section:

• Activating Cleaning Mode

• Replacing Battery

• Cleaning or Replacing Inlet Filter

• Adjusting Water Temperature (Internal

Mixer)

• Adjusting Hot Water Limiter (External mixer)

• Cleaning or Replacing Aerator

Activating Cleaning Mode

In order to set the cleaning mode, the faucet needs to have been set once into the "Manual Setting" mode . See

"Manual Setting" instructions . When cleaning mode is activated, the faucet will be inoperable for 90 seconds .

1

Fully cover sensor with hand until water flow stops .

This takes approximately 5 seconds .

3

Remove housing vertically .

4

Remove used battery from battery holder and recycle .

2

Remove hand . Cleaning Mode is now activated .

Replacing Battery

A traditional lavatory faucet is shown as an example .

These instructions apply to all DC models . Before replacing the batter, be sure that:

• Battery is low (LED is lit)

• New 6 V Lithium battery (CR-P2) is required

1

Remove shut-off screw .

5

Insert new battery . The LED lights up for 1 second .

6

Mount housing vertically .

2

Remove mixer handle (for faucets with external mixer only) .

Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016 11

S53-325 Installation

7

Install shut-off screw .

Adjusting Hot Water Limiter

(External Mixer)

The proportion of hot water can be switched from approximately 85% to 95% (or reverse) depending upon inlet water pressures and temperatures . The default setting is 85% .

CAUTION Hot water may burn skin. Hold hand carefully under water and remove quickly.

1

Remove mixer handle .

8

Install mixer handle (for faucets with external mixer only) .

2

Carefully pull out hot water limiter from handle

(using pliers) and reverse by 180° .

Cleaning or Replacing Inlet Filter

1

Close supply valves .

180°

Settings of hot water limiter (view from placement in mixer handle)

2

Disconnected braided hoses and clean or replace filter . For a new filter, see Replacement Parts section .

85%

95%

3

Mount mixer handle . The proportion of hot water is now changed .

3

Connect braided hose with filter to supply valve .

Cold water = White Label Hot Water = No Label

12

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Bradley • 215-1641 Rev. E; ECN 16-02-002

Installation

Cleaning or Replacing Aerator

1

Remove shut-off screw .

3

Install shut-off screw .

S53-325

2

Remove aerator with vandal resistant wrench supplied with the faucet . Clean or replace aerator, then reinstall .

Multi-Faucet Transformer

AC Connector from

Faucet

Bank Installation

Adapter Wire

232-009 (1–8 faucets)

Transformer can be used to connect up to 8 faucets. All units must be connected in parallel.

Bradley • 215-1641 Rev. E; ECN 16-02-002

Bank Installation Adapter Wire

(Incl . w/ AC Faucet)

9/7/2016

Additional Wiring, if needed,

To be Supplied by Customer

(22 GA min; 50 ft . max . length)

13

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