WELDING AND CUTTING EQUIPMENT CATALOGUE

WELDING AND CUTTING EQUIPMENT CATALOGUE
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Page No.
Some Basics To Know
1-5
Most Common Types Of Insulation Classes Used In Welding Equipments
Most Common Types Of Enclosure Protections Used In Welding Equipments
Most Common Types Of Duty Cycles Used In Welding Equipments
Electrode Selection Table
Help Me Choose
RED / TPA Series WELDING TRANSFORMERS
6
DOUBLE MUSTANG / DOUBLE RACER / DOUBLE HORSE / DOUBLE STALLION
8
E-WELMAC 190
10
GL Series Welding Rectifiers (Diode Based)
12
THYROLUXE 401 / THYROLUXE 600
14
THYROLUXE 1000 / THYROLUXE 1200
16
Champ 200
18
Champ 250
20
Champ T400
22
Champ 500 / Champ 600
24
Champ 1200 - Gougemaster
26
SUPERGEN 320
28
Silent Challenger 401
30
Silent Challenger 501
32
Silent Challenger 2 X 301
34
Maximig 251
36
Maximig 400
38
Ranger 403
40
Ranger 600
42
Ranger 600 Multi
44
Champ MIG 250
46
Champ MIG 400
49
Champ MIG 600
52
Champmulti 400, 600
55
MIG Trolley
60
HF 2000 / HF 2000 AD & HF 3000 / HF 3000 AD
62
Champ TIG 220P
64
Champ TIG 300P
69
Champ TIG 400P
72
Champ TIG 300 AD
75
Maestro Series 800, 1000, 1200
78
Maestro 1200 (I)
82
Drying Oven
86
UNI - MAESTRO RETROFIT UNIT FOR SAW
88
Combo MS 600
90
SOME BASICS TO KNOW
MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS
The most common types of Insulation Classes, for which welding equipments are designed, are
basically B, F and H. However electrical machines have following range of Insulation classes as per
National and International standards. The maximum allowable temperatures are given below for
these Insulation classes
• A = Class of Insulation --105 Deg. Centigrade
• F = Class of Insulation –155 Deg. Centigrade
• E = Class of Insulation –120 Deg. Centigrade
• H = Class of Insulation –180 Deg. Centigrade
• B = Class of Insulation –130 Deg. Centigrade
• C = Class of Insulation --220 Deg. Centigrade
MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS
DEGREE OF INGRESS PROTECTION CLASS USED FOR ENCLOSURES OF WELDING EQUIPMENTS
The most common Ingress Protection classes (IP class) used for the enclosure of the welding
equipments are IP 21, IP 23 and IP44. These protections classes of enclosures provide different degree
of protection against Ingress of foreign body or particle and vertically falling water to the machines
• IP 21 • IP 23 • IP 44
FIRST DIGIT – Indicates protection against the ingress of foreign body or the particle
• 2 = Protection against ingress of foreign body / particle > 12 mm dia
• 4 = Protection against ingress of foreign body / particle > 1 mm dia
SECOND DIGIT – Indicates protection against the ingress of dripping or vertically falling water
• 1 = Protection against ingress of water i.e.dripping or vertically falling water
• 3 = Protection against ingress of spraying or splashing water up to 60 degrees
• 4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine
MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS
DUTY CYCLES OF WELDING EQUIPMENTS
Welding equipments are never used continuously for manual or semiautomaticwelding processes.
The common duty cycles observed for majority of welding applications are 25%, 35%, 40%, 60%.
However all welding equipments are also supposed to be specified for 100% duty cycles. The duty
cycle of the machine or application indicates how severely machines will be used to complete the jobs
to be welded. A typical duty cycle is explained on next page, which indicate the WELD time and OFF
time observed during the welding of job. The total CYCLE TIME consists of one WELD time and one
OFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as
per Indian and International standards respectively.
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SOME BASICS TO KNOW
DUTY CYCLE
1 Load Cycle
Welding
Current
or
Load
ON
Time
OFF
Time
6 min
4 min
t
(ON Time) X 100
% Duty cycle = (ON Time + Off Time)
= 6 x 100 = 60%
(6 + 4)
FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT IS
SPECIFIED AT DIFFERENT DUTY CYCLE
Present specs. are 310 A @ 100 % duty cycle
• Follow following steps to find the
welding current at 60% duty cycle
• Losses @ d1 = Losses @ d2
• (I1)2x r x t1 = (I2)2 x r x t2
2
• (310x310) x 10 = (I2) x 6
2
• (I2) = (10/6) x 310 x 310
• I2 = sq. root of (10/6) x 310
• I2 = sq. root of 1. 66 x 310
• I2 = 1.29 x 310
• I2 = 400.2
• I2 = 400
Present specs. are 400 A @ 60 % duty cycle
• Follow following steps to find the
welding current at 100% duty cycle
• Losses @ d1 = Losses @ d2
• (I1)2x r x t1 = (I2)2 x r x t2
• (400x400) x 6 = (I2)2 x 10
2
• (I2) = (6/10)x400x400
• I2 = sq. root of (6/10) x 400
• I2 = sq. root of 0.6 x 400
• I2 = 0.7746 X 400
• I2 = 309.8
• I2 = 310
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SOME BASICS TO KNOW
ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS
SN.
ELECTRODE
TYPE
WELDING CURRENTS (AMPS)
FOR ELECTRODE SIZE (DIA)
AWS
TYPE
1.6MM
2.0MM
2.5MM
3.2MM
4.0MM
5.0MM
6.3MM
1.
Superbond
E6013
30-50
55
40-60
80
60-90
125
170
220
100-130 140-180 180-240
2.
Superbond-S
E6013
30-50
55
40-60
80
60-90
125
170
220
250-330
100-140 140-180 180-250
3.
Superbond-SS
E6013
30-50
40-60
90
60-90
135
180
240
300
100-140 140-190 190-250 250-330
4.
Supabase
E7018
40-60
50-70
80
60-90
275
125
170
200
100-140 150-200 200-240 270-360
5.
Supabase-X-Plus
E7018
40-60
50-70
80
60-90
125
90-140
300
170
225
150-190 200-250 270-320
6.
Celwel 70G
E7010-G
-
-
55
50-70
100
80-120
130
180
110-160 140-210
-
7.
Celwel 60
E6010
-
-
55
50-70
100
80-120
130
110-160
-
-
275
GUIDING NOTES :
1.
a)
b)
c)
Recommended Polarities
Superbond, Superbond-S, Superbond-SS = AC, DC (-)
Supabase, Supabase-X-Plus = AC (70 OCV), DC (+)
Celwel 60, Celwel 70G = DC(+) (for all passes), DC(-) (for root pass only)
2. Recommended Welding Positions
a) Superbond, Superbond-S, Superbond-SS, Celwel 60, Celwel 70G = All including vertical down
(Vertical - Top to Bottom)
b) Supabase, Supabase-X-Plus = All except vertical down (Vertical - Top to Bottom)
3.
A)
b)
c)
Current Selection Generally Adapted
For Downhand flat, horizontal and overhead positions = Current at middle of the range is used.
For Vertical up (Bottom to Top) = Current at maximum of the range is used.
For vertical down (Top to Bottom) = Current at maximum of the range or slightly more than maximum
is used.
d) For the same diameter, as the thickness of parent material increases, employed current is increased.
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SELECTION GUIDE
WELDING & CUTTING EQUIPMENT & PROCESSES
HELP ME CHOOSE
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
STEP 1 METAL JOINING AND CUTTING PROCESS SELECTION
Select a process for a given metal you want to join or cut from the table given below
WELDING PROCESS
METAL TYPE
CUTTING PROCESS
STICK
MIG
FCAW
SAW
AC-TIG
DC-TIG
CAC-A-AC
CAC-A-DC
PLASMA
MODERATE
LOW
LOW
MODERATE
HIGH
HIGH
MODERATE
MODERATE
HIGH
STEEL
STAINLESS STEEL
ALUMINIUM
CAST IRON
COPPER, BRASS
TITANIUM
MAGNESIUM ALLOYS
SKILL LEVEL
STEP 2 WELDING PROCESS SELECTION
It is possible that more than one welding process can be used for a given requirement.
Hence to facilitate selection, study and understand the advantages of each process as given below.
A
SMAW / MMAW / STICK WELDING
Most suitable for outside/opendoor use
One of jobs or less volume jobs.
Better accessibility for intricate joints
Ideal for dirty/rusty surfaces
B
GMAW/MIG/MAG/SEMIAUTOMATIC/
CONTINUOUS WELDING
Suitable for high welding productivity
Most suitable for relatively thinner sheets
Very neat and clean welding without slag removable
Easy to learn for welders
C
FLUX CORED (FCAW) MIG/MAG
D
SUBMERGED ARC WELDING (SAW)
Suitable for deep penetration for welding thick sections
with less nos. of runs
Provides higher welding deposition rates
Gives excellent weld bead shape
Most suitable where excellent mechanical properties are required
Ideally suitable for heavy duty longitudinal structures like girders
High deposition rates gives higher welding productivity
Gives excellent weld bead shape
E
TIG WELDING (GTAW)
Used where highest quality welding required
Gives precise welding with very good welding finish
Most suitable for thinnest sheets where better heat
input controls are required and very minimal
distortions allowed
F
AIR PLASMA ARC CUTTING
Used with almost all electrical conducting metals.
Distortion free, dross free, burr free, narrow kert with clean cuts,
compared to carbon ARC cutting.
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HELP ME CHOOSE
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
STEP 3 ADDITIONAL CHECK LIST
Also check for following along with above mentioned process advantages
1.
2.
3.
POWER SUPPLY CONDITIONS*
ENVIRONMENTAL CONDITIONS*
BUDGET
• Stable / Unstable / Very Low / Very High voltage condition
• Chemical (Acidic) Contamination. Conducting Dust Contamination.
• Economy
* Consult factory / Technical Marketing Team for extreme supply and environmental conditions
STEP 4 SELECTION OF WORK LOAD AND DUTY CYCLE
Workload/usage/duty
Likely Duty Cycle
Welding Current Range Recommended
Light Duty - Single Shift
20 % to 35 %
Upto 225 Amps
Medium Duty - Single or Two Shift
>35 % to 60 %
225 Amps to 300 Amps
Heavy Duty - Two or Three Shift
>60% to 100 %
More than 300 Amps
STEP 5 MODEL SELECTION TABLE
Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify
once again the steps completed so far as per following FLOW CHART as a QUICK RE-CHECK and select
the model for your welding/cutting need from the model selection table
EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK
1
CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUT
FROM THE TABLE GIVEN
2
SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN
(WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT,
TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS
3
CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULT
FACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.
4
CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVEN
IN THE TABLE
5
ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIG
PROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW
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RED / TPA Series
WELDING TRANSFORMERS
A Wide Range of World Class Welding Transformers
CC
1
3
Phase Phase
RED SERIES
•
Single phase (2 lines of 3 phase) Welding Transformers
•
Class F Insulation - enhances services life
•
User friendly AC ARC Welders
•
Easily maneuverable from job to job on the shop-floor
•
Stepless, smooth and infinitely variable current regulation
•
Forced air cooled transformers - less coil temperature resulting in
longer service life
TPA SERIES
•
Three phase Welding Transformers
•
User friendly AC ARC Welders
•
Stepless, smooth and infinitely variable current regulation
•
Compact and lightweight
•
Convenient and easily maneuverable from job to job on the
shop-floor
•
‘Open-delta’ design enables conversion of three phase input into
single phase output
•
Forced air cooled transformers - less coil temperature resulting in
longer service life
SALIENT FEATURES
•
Smooth welding current control by moving core magnetic shunt design
•
Stepless, smooth and infinitely variable current regulation
•
Adjustment of welding current possible even while welding is in progress
•
1 swivel front wheel and 2 rear wheel arrangement for easy maneuverability
•
ON-OFF switch control, current control and current indicator provided on the front panel
•
A Special design provides for excellent dynamic characteristic and ensures smooth and optimum
metal transfer - RED Series specifically recommended for low hydrogen electrodes
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RED / TPA Series
WELDING TRANSFORMERS
A Wide Range of World Class Welding Transformers
MODELS
INPUT
Supply Voltage
UNIT
RED 403
RED 503
TPA 303
TPA 403
Volts
415
415
380/415
380/415
1
Phases
No.
3
3
Frequency
Hz
50
50
50
50
KVA
19
25
16.5
21.0
Input KVA @ 100 % Duty Cycle
Input switch fuse rating
2 Lines of 3 Phase 2 Lines of 3 Phase
A
80
100
55
80
KVAr
8
10
6
7
Type
Volts
Volts
A
CC
22-36
80
60-400
CC
23-40
80
80-500
CC
22-32
66
40-300
CC
22-35
66
60-400
A
A
A
300
230
400
400
300
500
225
175
300
300
230
400
mms
mms
2
6.3
2.5
6.3
2
5
2
6.3
Class
Type
Class
mms
mms
mms
kgs.
F
Forced Air
IP23
720
460
750
110
F
Forced Air
IP23
745
500
780
132
A
Forced Air
IP23
720
500
800
125
A
Forced Air
IP23
720
500
800
163
ORDERING INFORMATION
PRODUCT CODE
PRODUCT CODE
PRODUCT CODE
PRODUCT CODE
Standard Power Source-AC ARC Welder
F10.35.001.0007
F10.35.001.0008
F10.35.001.0014
F10.35.001.0015
S10.64.001.0014
S10.64.001.0014
S10.64.001.0014
S10.64.001.0015
Recommended Capacitor
for P.F. improvement
OUTPUT
Output Characteristic
Operating Arc Voltage
Open circult voltage
Welding current range
Max. Continuous hand welding
current @ 60% Duty Cycle
current @100% Duty Cycle
Max. Intermittent welding current
Welding Electrode range
Minimum
Maximum
GENERAL
Class of Insulation
Cooling Type
Protection class
Dimensions (mms) L
W
H
Weight (approx.)
Optional Accessories
Type
Welding Accessories
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
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DOUBLE MUSTANG / DOUBLE RACER
DOUBLE HORSE / DOUBLE STALLION
Thoroughbred Series AC ARC Welding Transformers
CC
1
Phase
•
Light weight and compact transformers with robust construction - Ideal choice for site usage
•
Natural air cooled transformers - coils designed for natural air cooling which eliminates the use of
fan and thus risk of coil burning whenever fan fails
•
Specially designed transformer coils with minimum joints and better interlayer insulation eliminates the coil failure and enhances service life of transformer
•
Stepless, infinitely variable current adjustment through sturdy and smooth moving core mechanism
•
Stepless, smooth and infinitely variable current adjustment possible even while welding is in
progress
SALIENT FEATURES
•
Ensures the fine control of welding current to minimise the heat input to the job which reduces the HAZ
•
Dynamic output characteristics ensures smooth and uninterrupted arc resulting excellent welding
performance througout the entire welding range
•
Provided with input power ON-OFF switch
•
Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding current
controlling handle, current scale on the same side i.e. front side
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DOUBLE MUSTANG / DOUBLE RACER
DOUBLE HORSE / DOUBLE STALLION
Thoroughbred Series AC ARC Welding Transformers
SPECIFICATIONS
UNIT
DOUBLE
MUSTANG
DOUBLE
RACER
DOUBLE
HORSE
DOUBLE
STALLION
INPUT
Volts
230/400
415
415
415
Voltage Supply
Phases
No.
1
1
1
1
Frequency
Input KVA @ 100% Duty Cycle
Recommended Capacitor
for PF improvement
Hz
KVA
50
10.5
50
16.0
50
21.0
50
25.5
KVAr
5.0
8.0
9.0
11.0
OUTPUT
Open Circuit Voltage
V
66
80
80
80
Welding Current Range
A
35-250
50-300
60-400
80-500
Maximum intermittent
welding current at 35% duty
Maximum continuous
welding current
at 60% duty cycle
Maximum automatic
welding current
at 100% duty cycle
(....................................2 Lines of 3 Phase AC......................................)
(......................................Single Range Control....................................)
A
250
300
400
500
A
190
225
300
375
A
150
175
230
300
Class
H
mm
2-5
2-2.6
2-6.3
2.5-6.3
mm
mm
mm
kg
590
425
660
92
650
475
700
120
650
500
725
140
650
550
755
170
ORDERING INFORMATION
PRODUCT CODE
PRODUCT CODE
PRODUCT CODE
PRODUCT CODE
Standard Power Source AC ARC Welder
F10.35.802.0009
F10.35.802.0006
F10.35.802.0007
F10.35.802.0008
GENERAL SPECIFICATIONS
Type of Cooling
Insulation
Recommended electrode
size/range
Overall dimensions:
Length
Width
Height
Weight (approx.)
(.............................Natural Air Cooled..............................)
H
H
H
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
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E-WELMAC 190
E-WELMAC AC ARC Welding Transformers
CC
1
Phase
•
Light weight, compact AC arc welding transformer - easy to mobilise at sites
•
Single phase, natural air cooled transformer with robust construction
•
Most reliable and simple transformer - very convenient and welder friendly to use at sites
•
Infinitely variable current adjustment through sturdy and smooth moving core mechanism
SALIENT FEATURES
•
Welding current adjustment possible even while welding is in progress
•
Provided with input power ON-OFF switch
•
Dynamic output characteristics ensures smooth and uninterrupted arc resulting excellent welding
performance throughout the entire welding range
•
H-class insulation of windings enhances reliability and service life
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E-WELMAC 190
E-WELMAC AC ARC Welding Transformers
MODELS
UNIT
E-WELMAC 190
INPUT
Volts
230
Input Supply:
No.
1
Voltage
Hz
50
KVA
5.5
Volts
Amps
50
Phases
Frequency
Input KVA @ 100% Duty Cycle
OUTPUT
Open Circuit Voltage
Welding Current Range
Current:
@20% duty cycle
@60% duty cycle
@100% duty cycle
Welding Electrode range
GENERAL
Cooling
Dimensions (approx.):
Length
Width
Height
Weight (approx.)
Amps
Amps
Amps
mm
Type
Class
mm
mm
mm
Kg.
ORDERING INFORMATION
Standard Power Source - AC ARC Welder
30-150
200
115
90
2.0-4.0
---------------Natural Air Cooled--------------H
340
315
500
39
PRODUCT CODE
F10.35.802.0003
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
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GL Series Welding Rectifiers (Diode Based)
A Wide of World Class Welding Rectifiers
SALIENT FEATURES :
• Transductor controlled rectifier units.
• 600 Amps ideally suited for gouging
application
• Welding rectifiers based on most simple,
reliable and maintenance free diode based
technology.
• These welding rectifiers are built with most
robust and rugged mechanical construction
which withstand rough handling at
construction and project sites.
• Welding current adjustment and regulation
through electromagnetic transductor
resulting stepless and smooth current control.
• These welding rectifiers are welder friendly Very easy to use and operate, maintain and
service by ordinary electricians.
• Single knob current control from the front panel or
remote control unit (provided optionally.)
• Easy parallel connection of these welding rectifiers
possible for high current gouging applications.
• These welding rectifiers can be also used for DC TIG
welding applications by connecting suitable TIG
control units.
APPLICATIONS :
• Most simple, robust and reliable welding rectifiers ideally recommended for heavy duty structural
welding of construction equipments like crane, steel foundries, steel and fertiliser plants, shipyards.
• These welding rectifiers are ideally suitable for heavy fabrication shops, project sites with harsh
environment, where maintenance staff is not well equipped and qualified.
• GL 601 is most recommended for heavy duty welding and gouging applications in foundries, steel
plants, heavy engineering workshops etc.
CC
SPECIFICATIONS :
GOUGING
Technical Specifications
Input
Input Supply :
Supply Voltage
Phase
Frequency
Input KVA @ 100% duty cycle
Input Current @ 100% duty cycle
Recommended switch fuse rating
Output
Output Characteristic
Open circuit voltage
Welding current range
Unit
GL 401
GL 601
Volt
No
Hz
KVA
A
A
400/440
3
50
26
45
TP50
400/440
3
50
38.5
70
TP80
Type
CC
80
50-400
CC
80
80-600
Volts
A
Cont.
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GL Series Welding Rectifiers (Diode Based)
A Wide of World Class Welding Rectifiers
Cont.
@ 35% duty cycle
@ 60% duty cycle
@ 100% duty cycle
General
Class of Insulation
Cooling Type
Protection class
Dimensions (mm)
Length
Height
Width
Weight (approx.)
A
A
A
NA
400
310
NA
600
465
Class
Type
B
Class
IP23
IP23
mm
mm
mm
Kg
840
705
905
275
907
750
1005
430
B
Fan cooled
ORDERING INFORMATION:
Standard Power
Source - MMA outfit
PRODUCT CODE
PRODUCT CODE
F10.34.302.0002
F10.34.302.0004
OPTIONAL ACCESSORIES
Welding AccessoriesWAC 400
Welding AccessoriesWAC 600
S10.64.001.0014
S10.64.001.0014
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
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THYROLUXE 401 / THYROLUXE 600
The world class Thyristor based DC welders
CC
GOUGING
THYROLUXE 401
THYROLUXE 600
SALIENT FEATURES
•
Choice of heavy duty models to take care of both welding & gouging (for 600 A model only
•
Superior welding performance for the complete welding current range
• Ideal constant current drooping characteristics
•
Stepless control for current adjustments
•
Protections against input supply fluctuations i.e Under voltage, Over voltage, Single phasing, over
load and short circuit
•
Power source provided with built in Hot start, Antistick and self controlled Arc force dynamics
• Worry-free on maintenance
•
Smooth and stable arc with minimum spatters
•
Welder friendly Remote controller for easy and convenient setting of current from the workplace
or the job
•
Easy arc striking, High OCV for ease in arc start / restart
WELDERS TO THE NATION SINCE 1951
14
www.adorwelding.com
THYROLUXE 401 / THYROLUXE 600
The world class Thyristor based DC welders
SPECIFICATIONS
TECHNICAL SPECIFICATIONS
UNIT
THYROLUXE 401
THYROLUXE 600
Volts
No.
Hz.
KVA
Amps AC
Amps AC
415, +10, -15%
415, +10, -15%
Phase
Frequency
Input KVA @100% duty cycle
Input current @100% duty cycle
Recommended switch fuse/rating
3
50/60
19.5
26.0
TP-35
3
50/60
31.5
44
TP-60
OUTPUT
Open Circuit Voltage
Welding Current Range
Volts DC
Amps DC
100
100-400
100
20-600
Current:
@40% duty cycle
@60% duty cycle
@100% duty cycle
Amps DC
Amps DC
Amps DC
400
310
600
465
mm Ø
Class
Type
Class
Analog
IP23
Forced Air
H
6 to 9
Analog
IP23
Forced Air
H
mm
mm
mm
Kg.
835
495
820
147
980
550
960
216
Standard Power Source - MMA outfit
PRODUCT CODE
F.10.34.401.0060
PRODUCT CODE
F10.34.401.0072
OPTIONAL ACCESSORIES
Welding Accessories- WAC 400
Welding Accessories- WAC 600
S10.64.001.0014
-
S10.64.001.0015
INPUT
Input Supply: Voltage
GENERAL
Gouging Carbon Electrode size
Current Display
Ingress Protection
Cooling
Insulation
Dimensions
Length
Width
Height
Weight (approx.)
ORDERING INFORMATION
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
15
www.adorwelding.com
THYROLUXE 1000
THYROLUXE 1200
The world class Thyristor based DC welders
CC
GOUGING
SALIENT FEATURES
•
Thyristor based heavy duty DC Welding and Gouging Rectifiers.
•
Stepless control for current adjustments.
•
Protections against supply fluctuations i.e Under voltage, Over voltage, Single phasing, over load
and short circuit.
•
Constant current drooping characteristics – Ideal for Welding and Gouging applications.
•
Power source provided with built in Hot start, Antistick and self controlled Arc force dynamics.
•
Smooth and stable arc with minimum spatters
•
Welder friendly Remote controller for easy and convenient setting of current from the work place or
the job
WELDERS TO THE NATION SINCE 1951
16
www.adorwelding.com
THYROLUXE 1000
THYROLUXE 1200
The world class Thyristor based DC welders
SPECIFICATIONS
TECHNICAL SPECIFICATIONS
UNIT
THYROLUXE 1000
THYROLUXE 1200
INPUT
Input Supply:
Volts
415 , +10%, -10%
415 , +10%, -10%
Voltage
No.
3
3
Phase
Hz
50/60
50/60
KVA
81
96.5
Open Circuit Voltage
Volts DC
100
100
Welding Current Range
Amps DC
100-1000
100-1200
@40% duty cycle
Amps DC
1000
-
@60% duty cycle
Amps DC
850
1200
@100% duty cycle
Amps DC
650
930
mmØ
6 to 12 mm
Analog
6 to 12 mm
Analog
Class
IP23
IP23
Type
Forced Air
Forced Air
Class
H
H
Length
mm
1130
1200
Width
mm
770
770
Height
mm
1080
1175
Weight (approx.)
Kg.
403
450
PRODUCT CODE
PRODUCT CODE
F10.34.401.0035
F10.34.401.00 0 1
Frequency
Max. rated Input KVA
OUTPUT
Current:
GENERAL
Suitable Gouging Carbon Electrode size
Current Display
Ingress Protection
Cooling
Insulation
Dimensions
ORDERING INFORMATION
MMA Outfit
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
17
www.adorwelding.com
Champ 200
The new world class indigenous inverter based DC welder
SALIENT FEATURES :
• Single phase High efficiency DC Welder
• High frequency IGBT based PWM Inverter
• Light weight, compact and portable for easy handling
• Compatible to power generator supply
• Hot start feature available
• Smooth and stable arc with minimum spatter
• TIG welding with scratch/Lift arc start
• Provided with the UV, OV thermal and line Voltage (415V)
Protections
CC
SPECIFICATIONS :
DC TIG
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Max input KVA @ 100% duty cycle
Efficiency
Output
Open Circuit Voltage @ 240 Vac
Welding Current Range
Welding Current (40°C 10 minute cycle)
@ 35% duty cycle
@ 60% duty cycle
@ 100% duty cycle
General
Suitable Welding Electrode size
Hot Start
Antistick
Ingress Protection
Cooling
Unit
Champ 200
Volt
No
Hz
KVA
%
240, +10%, -15%
1
Volt
Amps
68 +/-3
10-200
Amps
Amps
Amps
200
150
120
mm Ø
-
1.6, 2.5, 3.2 and intermittent 4
120% of the set current
Class
Type
Insulation
Welding Output Terminals
Class
50/60
5
>84
Built in
IP23
Forced Air
F
Stud type / Camlock
Cont.
WELDERS TO THE NATION SINCE 1951
18
www.adorwelding.com
Champ 200
The new world class indigenous inverter based DC welder
Cont.
Dimensions
Length
Width
Height
Weight (approx.)
1
Ordering Information For Machines
With Stud Type Output Terminals
Ordering Information
Power Source with Stud
type output terminals
inclusive of welding and
earthing cables
415
155
300
7
Ordering Information For Machines
With Stud Type Output Terminals
Champ 200
Ordering Information
Champ 200
F10.34.501.0037
Power Source with
CAMLOCK type output
terminals inclusive of
welding & earthing
cables
F10.34.501.0042
Optional Accessories
4 meter TIG Torch ,
MODEL-HIPRO TIG180
TV-4 with LUG type
end connection
mm
mm
mm
Kg
Optional Accessories
S15.01.002.0156
4 meter TIG torch ,
MODEL-HIPRO TIG-180
TV-4 with CAMLOCK
type end connection
S15.01.002.0155
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
19
www.adorwelding.com
Champ 250
The new world class Inverter based Indigenous DC welder
SALIENT FEATURES :
• Three phase PWM controlled inverter based, high efficiency
and high power factor heavy duty DC welder
• Enhanced Reliability due to SMD technology
• High frequency IGBT based Rectifier
• Arc force adjustment on panel
• TIG Welding possible with External HF Unit
• Light weight, compact and portable for easy handling
• High efficiency
• Built in Hot Start
• Smooth and stable arc with minimum Spatter
PROTECTIONS WITH AUTO RESET :
• Over Temperature
• Input Supply Voltage protections for over
and under Voltage
• Protection against Single phasing
CC
SPECIFICATIONS :
DC TIG
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Input KVA @ 415 Vac
@ 100% duty cycle
@ No Load
Power Factor
Efficiency
Output
Open Circuit Voltage
Welding Current Range
Welding Current (40°C 10 minute cycle)
@ 60% duty cycle
@ 100% duty cycle
Unit
Champ 250
Volt
No
Hz
415, +15%, -10%
3
KVA
KVA
CosØ
%
7.5
0.15
0.94
85
Volt
Amps
84
10-250
Amps
Amps
250
195
50/ 60
Cont.
WELDERS TO THE NATION SINCE 1951
20
www.adorwelding.com
Champ 250
The new world class indigenous inverter based DC welder
Cont.
General
Suitable Welding Electrode size
mm Ø
-
Arc force setting
Built in Hot Start
Current Display (Actual)
Ingress Protection
Cooling
Insulation
Insulation
Dimensions
Length
Width
Height (with handle)
Height (without handle)
Weight (approx.)
Ordering Information
Standard Power Source – MMA outfit
Optional Accessories
1.6, 2.5, 3.2, 4 and intermittent 5 mm
Adjustable by Potentiometer
Class
Type
25% more than set current for 2 seconds
3 digit –7 segment digital panel pcb
IP23
Forced Air
Class
H
mm
mm
mm
mm
Kg
520
260
450
410
26
Product Code
F10.34.501.0066
Model
Champ 250
S17.01.001.1211
S17.01.001.1095
S17.01.002.0301
Welding Cable Assembly -5mtr.
Earthing Cable Assembly -5mtr.
Remote control unit -10 mtr.
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
21
www.adorwelding.com
Champ T400
The new world class indigenous inverter based DC welder
SALIENT FEATURES :
• Three phase IGBT inverter based, high efficiency and high power
factor DC Welder
• High OVC and suitable for Long distance welding and cellulosic
electrodes
• Enhanced Reliability due to SMD technology
• Capable of Welding with all types of cellulosic electrodes
including 6010, 7010G and 8010G l HF Unit
• High frequency IGBT based Rectifier
• Arc force adjustment on panel
• TIG Welding possible with External HF Unit
• Light weight, compact and portable for easy handling
• Capable of Welding with 100 meter + 100 meter welding and return cables
• Smooth and stable arc with minimum spatter
• Controls provided for adjustments of Arc force
• TIG operation possible with external HF TIG Control unit
PROTECTIONS WITH AUTO RESET :
• Over Temperature
• Input Supply Voltage protections for over
• Protection against Single phasing
and under Voltage
CC
SPECIFICATIONS :
DC TIG
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Input KVA @ 415 Vac
@ 100% duty cycle
@ No Load
Power Factor
Efficiency
Output
Open Circuit Voltage
Welding Current Range
Welding Current (40°C)
Unit
Champ T400
Volt
No
Hz
415 , +15%, -10%
3
KVA
KVA
CosØ
%
14
0.24
Upto 0.93
Volt
Amps
85 V DC
10-400
50/ 60
≥ 85
Cont.
WELDERS TO THE NATION SINCE 1951
22
www.adorwelding.com
Champ T400
The new world class indigenous inverter based DC welder
Cont.
@ 60% duty cycle (10 minute cycle)
@ 100% duty cycle
General
Suitable Welding Electrode size
Arc force setting
Current Display (Set Current & Actual Current)
Ingress Protection
Cooling
Amps
Amps
400
310
mm Ø
-
2.5, 3.2, 4, 5 and 6.3 mm
Adjustable by Potentiometer
3 digit –7 segment digital panel pcb
IP23
Forced Air
A
Class
Type
Insulation
Welding Output Terminals
Class
H
Stud type for Lug type cable connections
Dimensions L x W x H
mm
660 X 305 X 530
Weight (approx.)
Kg
40
Product Code
F10.34.501.0076
S17.01.002.0059
S17.01.002.0049
S17.01.002.1305
Ordering Information
Power Source
Welding Cable Assembly (Optional).
Remote control unit (Optional) 10 mtr.
Earthing Cable Assembly (Optional)
Model
Champ T400
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
23
www.adorwelding.com
Champ 500 / Champ 600
The new world class Inverter based Indigenous DC welders
SALIENT FEATURES :
• Three phase inverter based, high efficiency
and high power factor DC Welders
• Enhanced Reliability due to SMD technology
• High frequency IGBT based Rectifier
• Arc force adjustment on panel
• TIG Welding possible with External HF Unit
• Suitable for all electrodes including 6010,
7010G and 8010G
• Latest PWM inverter technology
• Smooth and stable arc with minimum spatter
• Arc force adjustments provided on the front panel
• Suitable for Gouging Application and long
distant welding
• TIG operation possible with external HF TIG
Control unit.
PROTECTIONS WITH AUTO RESET :
• Over Temperature
• Input Supply Voltage protections for over
• Protection against Single phasing
and under Voltage
CC
SPECIFICATIONS :
DC TIG
Technical Specifications
Input
Input Supply :
Voltage
Unit
Volt
No
Hz
Phase
Frequency
Input KVA @ 415 Vac
@ 100% duty cycle
@ No Load
Power Factor
Efficiency
Output
Open Circuit Voltage
Welding Current Range
Welding Current (40°C 10 minute cycle)
@ 60% duty cycle
@ 100% duty cycle
KVA
KVA
CosØ
%
Champ 500
GOUGING
Champ 600
415 , +15%, -10%
3
50/ 60
17.5
0.27
22.0
0.31
0.93
87
89
Volt
Amps
20-500
20-600
Amps
Amps
500
387
600
465
Cont.
WELDERS TO THE NATION SINCE 1951
24
www.adorwelding.com
Champ 500 / Champ 600
The new world class indigenous inverter based DC welder
Cont.
General
Suitable Welding Electrode size
mm Ø
Suitable for Gouging Electrode Size
mm Ø
Arc force setting
Current Display (Actual)
Ingress Protection
2.5, 3.2, 4, 5 and 6.3 mm
Max. up to 9 mm
Max. up to 9mm
12mm –limited use
Adjustable by Potentiometer
4 digit –7 segment digital panel pcb
Class
Type
Cooling
Insulation
Welding Output Terminals
Dimensions
Length
Class
mm
mm
mm
mm
Kg
Width
Height (with handle)
Height (without handle)
Weight (approx.)
Ordering Information
Model
Champ 500 /
Champ 600
Standard Power Source – MMA outfit
IP23
Forced Air
H
Stud type for Lug type cable connections
700
460
575
630
57
58
Product Code
F10.34.501.0030 F10.34.501.0026
Optional Accessories
S17.01.002.0287
S17.01.002.0288
S15.01.003.0532
Welding Cable Assembly, 70 sq. mm 5mtr
Earthing Cable Assembly, 70 sq.mm 5mtr
Gouging Torch (CAG-9)
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
25
www.adorwelding.com
Champ 1200 - Gougemaster
The new world class indigenous inverter based DC welder
with High Current Gouging capability
GENERAL :
• Three phase inverter based, high efficiency and high
power factor DC Welder
• Suitable for normal Electrode Welding as well as
gouging at high currents
• Enhanced Reliability due to SMD technology
PROTECTIONS WITH AUTO RESET :
• Over Temperature
• Input Supply Voltage protections for over
• Protection against Single phasing
and under Voltage
CC
SPECIFICATIONS :
DC TIG
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Max Input KVA @ @ 100% duty cycle
Input Supply Current @ 100% duty cycle (1000 Amps)
Input Supply Current @ 60% duty cycle (1200 Amps)
Power Factor @ 100% duty cycle
Efficiency @ 100% duty cycle
Output
Open Circuit Voltage
Welding Current Range
Welding Current (40°C 10 minute cycle)
@ 60% duty cycle
@ 100% duty cycle
General
Suitable Welding Electrode size
Suitable for Gouging Electrode Size
Unit
Champ 1200
Volt AC
No
Hz
KVA
Amps, AC
Amps, AC
415 , +15%, -10%
3
%
50/ 60
55
76
92
0.93
≥ 85
Volt,DC
Amps,DC
90
100-1200
Amps,DC
Amps,DC
1200
1000
mm Ø
mm Ø
3.2, 4, 5 and 6.3 mm
Up to 12 mm
10 meter Remote Control provided
as optional for current setting
Class
Type
IP23
Forced Air
H
Remote Control (Optional)
Ingress Protection
Cooling
Insulation
GOUGING
Class
Cont.
WELDERS TO THE NATION SINCE 1951
26
www.adorwelding.com
Champ 1200 - Gougemaster
The new world class indigenous inverter based DC welder
with High Current Gouging capability
Cont.
Stud type for Lug type cable connections
Welding Output Terminals
Dimensions
Length
mm
mm
mm
Kg
Width
Height (with handle)
Weight (approx.)
930
525
950
115
'MAINS ON' - Green LED Indication
'MMA/GOUGING'-Red LED Indication
'REMOTE ON' - Red LED Indication
'TRIP' - Red LED Indication if
Machine is under Protection Mode
Current Adjustment Encoder
4 Digit Digital Display for
Current and Voltage
Front Panel Functions
Over Voltage, Under Voltage,
Single Phasing
Over Temperature
Protections (Auto - Reset)
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
27
www.adorwelding.com
SUPERGEN 320
Performance Proven Motor Generator Welding Set
Choose from the finest for superior weld quality and efficiency
SALIENT FEATURES :
• The set consists of three-phase motor as prime mover
and DC welding generator of a special patented design
• Excellent high quality welding with big savings in
power bills
• Positive protection against overload and single phasing
• Mobile and mounted on rubber-tyred wheels
• Ideal for welding with cellulosic electrodes for cross
country pipelines and thermal/nuclear power plants.
QUANTUM LEAP IN WELDING PRODUCTION FEATURE-WISE COMPARISON
Features you want
Welding with 100 mtr cable length
without any current drop
Low no load power consumption
Low power consumption at
Low maintenance cost
Freedom from stator failures
Insulation class
Suitable for welding in open/
dusty sites
Ease of mobility
Availability of Spares & service
Brand X
Current drops
CC
DC TIG
Our new technology break through
Constant current even with
longer cable length
3.2 KW
1.1 KW - less than half power
consumption and energy cost
22.23 KW
320 Amp.welding current
15.5 KW Reduction by 30% in energy
bill Saving upto Rs. 46,000 in a year
Periodic wear’n tear of brushes
No protection
Brushless’ technology eliminates frequent
Maintenance and down time costs
Built-in protection against single
phasing, over voltage andunder voltage
“B”
“H"- provides longer service lifemore reliable
S.P.D.P.* Open type design sucks in dirt and dust
Totally enclosed preventing entry of
dirt and dust insidel winding ideal for site conditions
330 kgs in weight
Only 265 kgs in weight i.e.25%
lighter-easier to move about
Spares subject to importsLimited service network
Easy availability of spares Large
network of authorised service centres.
Cont.
WELDERS TO THE NATION SINCE 1951
28
www.adorwelding.com
SUPERGEN 320
Performance Proven Motor Generator Welding Set
Choose from the finest for superior weld quality and efficiency
Cont.
CC
SPECIFICATIONS :
DC TIG
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Power
Speed (Synchronous)
Starting
Recommended switch fuse rating
Protection to Machine
Output
Open Circuit Voltage
Welding Current Range
Welding Current
@ 60% duty cycle
@ 100% duty cycle
Welding Electrode Range
General
Insulation
Cooling
Enclosure
Protection
Dimensions L X W X H
Weight (approx)
Ordering Information
Unit
Champ 200
Volt
No
Hz
Kw/HP
RPM
-
415
3
Star / Delta starter
TP40
-
Machine provided with built in
Single Phasing, Under voltage
(340V), Over voltage (480 V)
and thermal protection
Volt
Amps
100
35-320
Amps
Amps
mm
320
250
2.5-6.3
Class
Type
H
Fan Cooled
Type
Class
mm
Totally enclosed
IP44 (excluding Fan side)
1065 x 540 x 840
265
Product Code
F10.31.001.0005
Kg
Standard Power Source - MMA outfit
Optional Accessories
50
15.5/20.78
3000
S10.64.001.0014
S10.64.001.0051
Welding Accessories- WAC 400
Ammeter/Voltmeter Box - DPAV 400
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
29
www.adorwelding.com
Silent Challenger 401
New Generation Diesel Engine Driven Silent Welding Set Conforming
to Latest CPCB II Norms
SALIENT FEATURES :
• Conforming to latest CPCB norms for noise & exhaust emission level
• Versatile applications, including cross country, in plant pipe
and tube welding
• Ideal for heavy fabrication & site applications
• Highly reliable even in hostile site conditions
• Big savings in fuel and longer runs before next refueling
• Specially proven with Cellulosic (6010, 7010G & 8010G types)
and other special types of electrodes.
• Excellent Pre and Post Sales Services.
• Super Silent Operations
CC
SPECIFICATIONS :
Technical Specifications
DC TIG
Value
Sc401
Meets CPCB - II compliance for Exhaust
Emission and Noise within 75 dba at 1 mtr
Unit
Machine Name
CPCB compliance
Type
Welding Generator
Welding Generator
Type
Welding process
Operators
Welding current range
Max. hand welding current
Max. hand welding current @ 60% DC
Max. hand welding current @ 100% DC
Open circuit voltage (Max. / Min)
Diameter of coated electrode
Insulation Class
Type
Engine Make, Type
Cylinder
Rated engine Speed
Engine Colling
Engine Rating
Conforms to
Starting
WELDERS TO THE NATION SINCE 1951
No
Amps
Amps
Amps
Amps
Volts
mm
Type
No.
RPM
Type
BHP
Standard
Type
30
Brushless type, high frequency generator,
specially designd for welding applications,
constant current (CC) characteristic with winding less,
commutator less, magnet less, slipring less
and rotating diode less rotor construction for
maintenance free and reliable opertaion
SMAW (Shielded Metal Arc Welding )
Single
50 - 400
400
400
310
100/45
2.5-6.3
H
SIMPSON, SJ327T CPCB-II Compliant
3
1800
Water Cooled
38.5 BHP @ 1800 RPM
IS 10002(BI)
Electric (Battery 12 V, 75 AH)
www.adorwelding.com
Silent Challenger 401
New Generation Diesel Engine Driven Silent Welding Set Conforming
to Latest CPCB II Norms
Cont.
Fuel Consumption @ 60% Duty Cycle
Fuel tank Capacity
Meters/Gauges/Indications
OPTIONAL Engine Safety Protection
Ltrs,/Hrs.
Ltrs.
4.0 ltrs/hr @ 100% Duty Cycle
70
Type/Detail
Lube oil pressure, Fuel level Indication, Battery
charging current, Charging failure warning lamp,
Engine speed, Hour Meter etc.
Type
Engine Auto Shut off in the event of
low lube oil presssure
Auxiliary Power Source (Indicates rating with simultaneous welding load)
Rating
10
KVA
Voltage
415
Volts
No
3
Phases
MCCB Rating
Output Sockets
General (Dimensions & Weight)
Skid Mounted :
Length/Width/Height
Weight (Net)
Two Wheel Mounted :
Length/Width/Height
Weight (Net)
Four Wheel Mounted :
Length/Width/Height
Weight (Net)
3
240
1
Amps
No
16
mm
Kg
2000 x 820 x 1460
1100
mm
Kg
2900 x 1455 x 1990
1240
mm
Kg
2900 x 1555 x 1990
1340
2
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
31
www.adorwelding.com
Silent Challenger 501
New Generation Diesel Engine Driven Silent Welding Set Conforming
to Latest CPCB II Norms
SALIENT FEATURES :
• Conforming to latest CPCB norms for noise & exhaust
emission level
• Versatile applications, including cross country, in plant pipe
and tube welding.
• Ideal for heavy fabrication & site applications
• Highly reliable even in hostile site conditions
• Big savings in fuel and longer runs before next refueling
• Specially proven with Cellulosic (6010, 7010G & 8010G types)
and other special types of electrodes.
• Excellent Pre and Post Sales Services.
• Super Silent Operations
CC
SPECIFICATIONS :
Technical Specifications
DC TIG
Value
SC 501
Meets CPCB - II compliance for Exhaust
Emission and Noise within 75 dba at 1 mtr
Unit
Machine Name
CPCB compliance
Type
Welding Generator
Machine Name
Welding Generator
Type
Welding process
Operators
Welding current range
Max. hand welding current
Max. hand welding current @ 60% DC
Max. hand welding current @ 100% DC
Open circuit voltage (Max. / Min)
Diameter of coated electrode
Insulation Class
Type
Engine Make, Type
Cylinder
Rated engine Speed
Engine Colling
Engine Rating
Conforms to
Starting
No
Amps
Amps
Amps
Amps
Volts
mm
Type
No.
RPM
Type
BHP
Standard
Type
SC 501
Brushless type, high frequency generator,
specially designd for welding applications,
constant current (CC) characteristic with winding less,
commutator less, magnet less, slipring less
and rotating diode less rotor construction for
maintenance free and reliable opertaion
SMAW (Shielded Metal Arc Welding )
Single
50 - 500
500
500
400
100/45
2.5-6.3
H
SIMPSON, SJ327T CPCB-II Compliant
3
1800
Water Cooled
38.5 BHP @ 1800 RPM
IS 10002(BI)
Electric (Battery 12 V, 75 AH)
Cont.
WELDERS TO THE NATION SINCE 1951
32
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Silent Challenger 501
New Generation Diesel Engine Driven Silent Welding Set Conforming
to Latest CPCB II Norms
Cont.
Fuel Consumption @ 60% Duty Cycle
Fuel tank Capacity
Meters/Gauges/Indications
OPTIONAL Engine Safety Protection
Ltrs,/Hrs.
Ltrs.
4.0 ltrs/hr @ 100% Duty Cycle
70
Type/Detail
Lube oil pressure, Fuel level Indication, Battery
charging current, Charging failure warning lamp,
Engine speed, Hour Meter etc.
Type
Engine Auto shut of in the event of low lube oil
pressure or High Cylinder Head Temperature
Auxiliary Power Source (Indicates rating with simultaneous welding load
Rating
10
KVA
Voltage
415
Volts
No
3
Phases
MCCB Rating
Output Sockets
General (Dimensions & Weight)
Skid Mounted :
Length/Width/Height
Weight (Net)
Two Wheel Mounted :
Length/Width/Height
Weight (Net)
Four Wheel Mounted :
Length/Width/Height
Weight (Net)
3
240
1
Amps
No
16
mm
Kg
1995 X 820 X 1520
1100
mm
Kg
2900 x 1455 x 1990
1240
mm
Kg
3435 x 1555 x 1990
1340
2
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
Cont.
WELDERS TO THE NATION SINCE 1951
33
www.adorwelding.com
Silent Challenger 2 X 301
The New generation Diesel Engine Driven Silent Welding Set
Conforming To Latest CPCB II norms
SALIENT FEATURES :
• Conforms to latest CPCB norms for noise & exhaust emission level
• Versatile applications, including cross country, in-plant pipe and
tube welding.
• Ideal for heavy fabrication & site applications
• Highly reliable even in hostile site conditions
• Big savings in fuel and longer runs before next re- fuelling
• Specially proven with Cellulosic (6010, 7010 G & 8010G types)
and other special types of electrodes.
• Excellent Pre and Post Sales Services.
• Super Silent Operations
CC
SPECIFICATIONS :
Technical Specifications
Welding Generator
Welding Current Range
Max. Hand Welding Current @ 40% DC
Max. Hand Welding Current @ 60% DC
Max. Hand Welding Current @ 100% DC
Open Circuit Voltage (Max)
Generally Conforms To
Insulation
Engine Make, Type
Cylinder
Engine Colling
Engine Rating
Speed
Conforms to
Start (12V)
Fuel Consumption
Fuel tank Capacity
Meters/Gauges/Indications
OPTIONAL Engine Safety Protection
DC TIG
Value
Double Operator Double Operator Single Operator
Type
Semi Auto (CV)
Manual (CC)
Manual (CC)
15x300 A
15x300 A
30-600 Amps
Amps, DC
Amps, DC 2x300 A @32V 2x300 A @29V 600 Amps @30V
Amps, DC 2x250 A @30V 2x250 A @26.5V 500 Amps @30V
Amps, DC 2x200 A @28V 2x200 A @24V 400 [email protected]
Unit
Volts, DC
IS
Type
No.
Type
BHP
RPM
IS
Type
Ltrs,/Hrs.
Ltrs.
34 VDC
92 VDC
92 VDC
26-35
H
SIMPSON, SJ327T CPCB-II Compliant
3
Water Cooled
38.5 BHP @ 1800 RPM
1800
10002/82
Electric
4
75
Type/Detail
Lube oil pressure, Fuel level Indication, Battery
charging current, Charging failure warning lamp,
Engine speed, Hour Meter etc.
Type
Engine Auto shut of in the event of low lube oil
pressure or High Cylinder Head Temperature
Cont.
WELDERS TO THE NATION SINCE 1951
34
www.adorwelding.com
Silent Challenger 2 X 301
The New Generation Diesel Engine Driven Silent Welding Set Conforming To
Latest Cpcb Ii Norms
Cont.
Auxiliary Power Source (Built In)
Mode
Amps, DC
Weld Load
together with
Auxiliary Load
Auxiliary Mode without
Weld Load
Rating (3 Phase)
KAV/KW
8
10 & 8 KVA from each socket
Respectively (18 KVA Total)
3
3 KVA from each socket
Respectively (6 KVA Total)
415/240
3-jan
10/12.5
415/240
3-jan
27/25
Or
Rating (Single Phase)
Votage (3 Phase / 1 Phase)
Phases
MCCB Rating
Dimensions, Rate & Mounting Details
Skid Mounted :
Length/Width/Height
Weight (Net)
Two Wheel Mounted :
Length/Width/Height
Weight (Net)
Four Wheel Mounted :
Length/Width/Height
Weight (Net)
Volts
No
Amps
mm
Kg
1995 x 820 x 1520
1008
mm
Kg
2905 x 1455 x 2100
1150
mm
Kg
3435 x 1555 x 2100
1250
Ordering Information
Description
Silent Challenger 2 X 301 For CPCB II Compliant Engine, Skid Mounted
Silent Challenger 2 X 301 For CPCB II Compliant Engine, Two Wheel Mounted
Mandatory Maintenance Kit For SIMPSON SJ327 Diesel Engine (for 1000 Hrs Operation)
Product Code
F10.33.103.0069
F10.33.103.0070
S12.10.007.0197
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
35
www.adorwelding.com
Maximig 251
The Workhorse Diode based Tap controlled
MIG / MAG Welding Rectifier
SALIENT FEATURES ::
• Recommended for All position MIG / MAG welding applications
• Suitable for welding of wide range of metals like Carbon Steel,
Stainless Steel and other steel alloys, with appropriate or
recommended consumable
• High volume thin sheet metal fabrication welding as in Auto
Industries and other engineering industries, maintenance and
repair workshops
• Most ideal for Auto Ancillary units - for increased productivity
and quality welding applications
• Most reliable and dependable workhorse welding machines with
proven economy
• Rugged design, reliable performance and superior arc
characteristics
• Diode based power source with traditional tapped transformer,
provided with switch on front panel for step control of voltage, enabling welder to obtain the
desired arc voltage with ease
• User friendly selection of 2 track / 4track operation for zero defect GMAW welding
• Good and consistent weld quality with low hydrogen content
• Dependable Thyristorized wire-feeder system ensures long, uninterrupted welding
• Quick release wire feed roller mechanism enables operator to change the wire spool quickly,
minimising the unproductive time and thus increasing the productivity on the shop floor
• Standard Package comprises of Power Source, Wire feeder (2 Roll Drive) with 5 meter
interconnection and Welding Torch only
CV
SPECIFICATIONS :
Technical Specifications
Chracteristic Control
Characteristics
Input
Input Supply:
Voltage
Phase
Frequency
Maximum Input Current
Input Kva @ 100% Duty Cycle
Input Kva @ 60% Duty Cycle
No. Of Welding Steps
Unit
Maximig 251
Tap Controlled Diode Based
Type
Constant Potential
Volts, Ac
No
Hz
Amps, AC
380 / 415 , +10%, -10%
KVA
KVA
3
50/60
13
10
7
16
Cont.
WELDERS TO THE NATION SINCE 1951
36
www.adorwelding.com
Maximig 251
The Workhorse Diode based Tap controlled
MIG / MAG Welding Rectifier
Cont.
Output
Open Current Voltage
Welding Current Range
Welding Current @ 100% duty cycle
Welding Current @ 60% duty cycle
Volts, DC
Amps, DC
Amps, DC
Amps, DC
General
Cooling
Type
Insulation
Welding Output Terminals
Class
Type
16-36
50-250
195 @ 23.8 V
250 @ 26.5 V
120% of the set current
Forced Air
F
Stud Type For Lug Type Cable Connections
Dimensions (L X W X H)
Weight (Approx)
mm
Kg
770 x 400 x 740
93
Ordering Information
Model
MAXIMIG 251 (A)
MAXIMIG 251 (B)
Power Source
CVR 251
CVR 251
Wirefeeder
FEEDLITE 20 (NEL-5)
FEEDLITE 20 (NEL - 5)
Torch
TW 252 (E)
MTG 250 (E)
Product Code
F10.37.202.0119
F10.37.202.0120
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
37
www.adorwelding.com
Maximig 400
The Workhorse Diode based Tap controlled
MIG / MAG Welding Rectifier
SALIENT FEATURES :
• Most reliable and dependable workhorse MIG /
MAG welding machines proven for wide range
of applications
• Rugged design, reliable performance and
superior arc characteristics – minimum
maintenance requirements
• Diode based power source with traditional
tapped transformer, provided with switch on
front panel for step control of voltage enabling
welder to obtain the desired arc voltage with
ease
• User friendly selection of 2track / 4track
operation for zero defect GMAW welding
• Good and consistent weld quality with low
hydrogen content
• Dependable Thyristorized wire feeder system
ensures long, uninterrupted welding
• Recommended for All position MIG / MAG
welding applications
• Suitable for wide range of metals like Carbon Steel,
Stainless Steel, with appropriate or recommended
consumable
• Ideally recommended for heavy duty MIG / MAG
• Quick release wire feed roller mechanism
welding applications like crane structure
enables operator to change the wire spool
components
manufacturing, 3 shift use, rough
quickly, minimizing the unproductive time and
handling
on
the
shop-floor and fabrication shops
thus increasing the productivity on the shop
where maintenance staff is not very qualified
floor
• Standard Package comprises of Power Source,
Wire feeder (2 Roll Drive) with 5 meter
interconnection and Welding Torch only
CV
SPECIFICATIONS :
Technical Specifications
Chracteristic Control
Characteristics
Input
Input Supply:
Input Supply Voltage
Phase
Frequency
Input Kva @ 100% Duty Cycle
No. Of Welding Steps
Unit
Maximig 400
Tap Controlled Diode Based
Type
Constant Potential
Volts, Ac
No
Hz
KVA
415 , +10%, -10%
3
50/60
17.5
32
Cont.
WELDERS TO THE NATION SINCE 1951
38
www.adorwelding.com
Maximig 400
The Workhorse Diode based Tap controlled
MIG / MAG Welding Rectifier
Cont.
Output
Open Circuit Voltage
Welding Current Range
Welding Current @ 100% duty cycle
Welding Current @ 60% duty cycle
Volts, DC
Amps, DC
Amps, DC
Amps, DC
18-54
50-400
310 @ 29.5 V
400 @ 34.0 V
General
Cooling
Type
Insulation
Welding Output Terminals
Class
Type
Forced Air
H
Stud Type
Dimensions (L X W X H)
Weight (Approx)
mm
Kg
835 x 435 x 820
136
Model
FEEDLITE 40 NEM(C) - 4 ROLL
Kg
16 KG (Approx)
563 X 230 X 410
15 Kg
1.2/1.6 for solid wire 2 No.
42 V DC
Permanent Magnet DC Type
Four
1.5 to 18
0.8,1,1.2,1.6
ADOR TW 402 (E) /
ADOR MTG 400 (E)
Wire Feeder
Weight (Without Spool)
Dimensions (LXWXH)
Suitable for wire spool capacity
Wire Feeder Fitted with rollers
Wire Feeder Motor Voltage
Wire Drive Motor
MM
Kg
mm
Volts DC
Type
Wire Roll Drive
Wire Feed Speed
Suitable for wire sizes
No
Mtr/ min
mm
Torch (3 Meter)
Ordering Information
MAXIMIG 400 (C)
MAXIMIG 400 (D)
CVR 400
CVR 400
FEEDLITE 40 (NELC-5)
FEEDLITE 40 (NELC-5)
TW 402 (E)
MTG 400 (E)
F10.37.202.0123
F10.37.202.0124
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
39
www.adorwelding.com
Ranger 403
Most Reliable and Dependable Thyristor based welding power source,
suitable for MIG/MAG Semiautomatic and Automatic welding applications
TYPICAL APPLICATIONS :
The complete system consists of power source, wire feeder, torch
and interconnecting cables. Remote control provided along with
outfit enable user to set voltage and current while welding.
Various combination of complete system (outfits)
is given in the Ordering Information.
SALIENT FEATURES :
• Light weight, Compact design of Power source,
Wire feeder and Torch
• Flux core or solid wire selection switch and
Gas check Toggle switch on front panel
• Crater Voltage and Current control possible with
ON/OFF switch
• Special construction of transformer-resulting
in faster response time and Excellent Arc
dynamics
• LED Indications for Mains ON and Trip signal
• Analog voltage and current meters on
front panel
• Globule Detachment Technique keeps the tip
ready without globule formation for next
welding cycle
• Wheels for easy movement of machine
on the shop floor
• Protection against overheating and very
high secondary short circuit current
CV
SPECIFICATIONS :
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Max input KVA @ 100% duty cycle
Input Current
Output
Open Circuit Voltage
Welding Current Range
Welding Current
@ 100% duty cycle
@ 60% duty cycle
Welding Voltage Range
Unit
Ranger 403
Volts, AC
No
Hz
KVA
Amps, AC
415, +10%, -10%
3
Volts, DC
Amps, DC
62 V +/-3V
60-400
Amps, DC
Amps, Dc
Volts, DC
310
400
16-39
50
20
34
Cont.
WELDERS TO THE NATION SINCE 1951
40
www.adorwelding.com
Ranger 403
Most Reliable and Dependable Thyristor based welding power source,
suitable for MIG/MAG Semiautomatic and Automatic welding applications
Cont.
General
Ingress Protection
Cooling
Class
Type
Insulation
Dimension L×W×H
Weight (approx.)
Type
Forced Air
H
440 x 705 x 835
160
FEEDLITE 20
FEEDLITE 40
(PEMR)
(PEMR)
2 Roll Print Mointor 4 Roll Print Mointor
Volts, DC
mm
Kg
mm
18.3
18.3
1.2-18
1.2-18
15
15
0.8, 1.0, 1.2 & 1.6 0.8, 1.0, 1.2 & 1.6
Class
mm
Kg
Wire Feeder
Model
Drive Unit
Motor Voltage
Second Valve Voltage
Wire Spool Capacity
Suitable For Wire Diameter
Inch Switch
Dimension L×W×H
Weight (approx.)
Welding Torch
mm
Kg
Unit
Amps, DC
Rating
End Connection With Torch
Torch Lenght
IP23
Type
On Wire Feeder On Wire Feeder
460 x 200 x 280 460 x 200 x 280
9
9
ADOR TW 402 (E) ADOR MTG 400 (E)
400 A @ 60%
400 A @ 60%
DUTY CYCLE
DUTY CYCLE
FOR CO2, 320
FOR CO2, 320
A @ 60% DUTY A @ 60% DUTY
CYCLE FOR
CYCLE FOR
MIXED GAS
MIXED GAS
Euro
Euro
Meter
3
3
Ordering Information
Model
Ranger 403 (A)
Ranger 403 (B)
Ranger 403 (C)
Ranger 403 (D)
Power Source
TCVR- 403 (A)
TCVR- 403 (A)
TCVR- 403 (A)
TCVR- 403 (A)
Wirefeeder
FEEDLITE 20 (PMER)
FEEDLITE 20 (PMER)
FEEDLITE 40 (PMER)
FEEDLITE 40 (PMER)
Torch
TW 402 (E)
MTG 400 (E)
TW 402 (E)
MTG 400 (E)
Product Code
F10.37.202.0129
F10.37.202.0130
F10.37.202.0131
F10.37.202.0132
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
41
www.adorwelding.com
Ranger 600
The Heavy Duty Thyristorized MIG/MAG Welding Rectifier
SALIENT FEATURES :
• Most reliable and dependable thyristor based
power source for high quality MIG / MAG semi
automatic manual and semiautomatic
mechanized welding applications
• Hex phase, full wave full control bridge
rectification circuit reduces ripple in the welding
output - resulting in spatter free welding
• Special design and construction of
Transformer - resulting faster response time
and excellent Arc dynamics
• Light weight, Compact design of power
source, wire feeder and Torch
• Adjustment of Crater Voltage, Crater Current • Power source protected from Over Voltage,
Under Voltage supply, Single phasing, Over load
possible with regulating pots provided on the
/
overheating and very high secondary short
front panel
circuit current
• Globule detach technique keeps the tip ready
• Suitable for ALL position MIG / MAG welding
for next welding cycle
applications -both within shop-floor as well as at
• Choice of different types of wire feeder motors
open yards and project sites (with due protection
and welding torches available for different
or shield against windy air)
industrial applications
• Suitable for wide range of metals like Carbon
• Quick release wire feed roller mechanism
Steel, Stainless Steel, Aluminium and its alloys,
enables operator to change the wire spool
with appropriate or recommended consumable
quickly, minimizing the unproductive time
• Specifically designed for heavy duty, structural
and thus increasing the productivity on the
welding, machine building applications
shop floor
CV
SPECIFICATIONS :
Technical Specifications
Unit
TCVR 600 (Ranger 600)
Constant Potential Thyristorized
Phase Control
Characteristics Control
Input
Input Supply:
Voltage
Phase
Frequency
Volts, Ac
No
Hz
415 , +10%, -10%
3
50/60
Cont.
WELDERS TO THE NATION SINCE 1951
42
www.adorwelding.com
Ranger 600
The Heavy Duty Thyristorized MIG/MAG Welding Rectifier
Cont.
Maximum Input Current
Input Kva @ 100% Duty Cycle
Input Kva @ 60% Duty Cycle
Output
Open Circuit Voltage
Welding Current Range
Welding Current @ 100% duty cycle
Welding Current @ 60% duty cycle
Amps, AC
55
31.7
40
KVA
Volts, DC
Amps, DC
Amps, DC
Amps, DC
General
Ingress Protection
Cooling
Class
Type
Insulation
Welding Output Terminals
Class
mm
Kg
Dimensions (L X W X H)
Weight (Approx)
Wire Feeder
Weight (without spool)
980 x 550 x 960
230
120% of the set current
16 Kg Approx
563X230X410
15 Kg
1.2/1.6 for Solid Wire 2 No.
Kg
mm
Kg
Dimensions (L X W X H)
Suitable for wire spool capacity
Wire Feeder Fitted with Rollers
mm
V DC
Type
Wire Feeder Motor Voltage
Wire Driver Motor
Wire Roll Driver
Wire Feed Speed
Suitable for Wire sizes
65 V MAXIMUM
60-600
465
600
120% of the set current
IP23
Forced Air
H
Stud Type For Lug Type Cable Connections
No
mtr/min
mm
42 V DC
Permanent Magnet DC Type
Four
1.5 to 18
0.8,1,1.2,1.6
Ordering Information
Model
Ranger 600 (A)
Ranger 600 (C)
Power Source
TCVR 601
TCVR 601
Wirefeeder
FEEDLITE 40 (NEH) -C
FEEDLITE 40 (NEH) -C
Torch
MT 600 (E)
ADOR TW 502 (E)
Product Code
F10.37.202.0125
F10.37.202.0156
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
43
www.adorwelding.com
Ranger 600 Multi
The Heavy Duty Multipurpose Thyristorized Welding Rectifier for
MMA / MIG / TIG / GOUGING Applications
SALIENT FEATURES :
• Heavy duty Thyristorized Multipurpose Welding
Rectifier with Double-star configuration
• Suitable for multi process welding applications
like SMAW / GMAW / FCAW / GTAW and
GOUGING processes within shop floor as well as
at open yards and project sites (with due
protection or shield against windy air)
• Suitable for wide range of metals like Carbon
Steel, Stainless Steel, Aluminium and its alloys,
with appropriate or recommended consumable
• Specifically designed for heavy duty, structural
welding, machine building application
• Rugged construction -most reliable and dependable thyristor based power source for high
quality welding processes
• Hex- phase, full wave full control bridge rectification circuit reduces ripple in the welding outputresulting spatter-free welding
• Automatic Globule Detachment technique keeps the tip ready for next welding cycle
• Choice of 2 roll and 4 roll wire-feeders and different torches available for different industrial
applications
• Quick release wire feed roller mechanism enables operator to change the wire spool quickly,
minimising the unproductive time and thus increasing the productivity on the shop floor
• Power source protected from Over Voltage, Under Voltage supply, Single phasing, Over load/
overheating and very high secondary short circuit current
CC/CV
SPECIFICATIONS :
Technical Specifications
Characteristics Control
TIG
GOUGING
Unit
TCCVR 600
CC/CV
Constant Potential Thyristorized
Phase Control
Input
Input Supply:
Voltage
Phase
Frequency
Maximum Input Current
Recommended Switch Fuse Rating
Input Kva @ 100% Duty Cycle
Input Kva @ 60% Duty Cycle
Volts, Ac
No
Hz
Amps, AC
Amps, AC
KVA
415 , +10%, -10%
3
50/60
55
60
31.7
40
Cont.
WELDERS TO THE NATION SINCE 1951
44
www.adorwelding.com
Ranger 600 Multi
The Heavy Duty Multipurpose Thyristorized Welding Rectifier for
MMA / MIG / TIG / GOUGING Applications
Cont.
Output
80 V (CC Mode)
65 V MAXIMUM
20-600 (CC Mode)
75-600 (CV Mode)
Open Circuit Voltage
Volts, DC
Welding Current Range
Amps, DC
Welding Current (40°, 10 Min duty cycle)
@ 60% duty cycle
@ 100% duty cycle
Amps, DC
Amps, DC
600
465
Class
Type
IP23
Forced Air
H
Stud Type For Lug Type Cable Connections
General
Ingress Protection
Cooling
Insulation
Welding Output Terminals
Class
Dimensions
Lenght
mm
mm
mm
Kg
Width
Height (With Handel)
Weight (Approx)
Wire Feeder
Weight (without spool)
980
550
960
227
FEEDLITE 40 NEH(C)
16 Kg Approx
563X230X410
15 Kg
1.2/1.6 for Solid Wire 2 No.
Kg
mm
Kg
Dimensions (L X W X H)
Suitable for wire spool capacity
Wire Feeder Fitted with Rollers
mm
V DC
Type
Wire Feeder Motor Voltage
Wire Driver Motor
Wire Roll Driver
Wire Feed Speed
Suitable for Wire sizes
No
mtr/min
mm
42 V DC
Permanent Magnet DC Type
Four
1.5 to 18
0.8,1,1.2,1.6
Ordering Information
Model
Ranger Multi 600 (A)
Ranger Multi 600 (B)
Power Source
TCCCVR 601
TCCCVR 601
Wirefeeder
FEEDLITE 40 (NEH)-C
FEEDLITE 40 (NEH)-C
Torch
MT 600 (E)
ADOR TW 502 (E)
Product Code
F10.37.202.0128
F10.37.202.0158
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
45
www.adorwelding.com
Champ MIG 250
The new world class indigenous inverter based GMAW welding outfit
INTRODUCTION :
CHAMP MIG 250 is IGBT inverter based welding outfit suitable for
GMAW applications. The IGBT Power module, ferrite core and fast
recovery diode are used as key device for power conversion and
trans-mission to assure better efficiency and performance.
The complete system consists of power source, wire
feeder and MIG torch and interconnecting cables.
DETAILS OF COMPLETE SYSTEM :
Sr. No.
1
2
3
Description
Champ MIG 250 A
Champ MIG 250 B
Power Source
Wire feeder
Torch
ICVR 250
FEEDLITE 20 (NELR)
ADOR TW 252 (E)
ICVR 250
FEEDLITE 20 (NELR)
ADOR MTG 250 (E)
SALIENT FEATURES :
• Maximum Power factor is 0.93
• Inverter based GMAW outfit
• High efficiency and high power factor – resulting • Excellent dynamic response enables superior
energy saving
arc characteristics. 2T, 4T operating modes
• Electronic choke adjustment for better arc
• Auto “Weld Stop” when welding torch is taken
away from weld job
control
• Crater voltage and Crater current adjustment
• Compatible to Power Generator Supply
through digital panel
• Enhanced Reliability due to SMD technology
• Unique feature of Globule Detachment to stop
• Digital Panel for adjusting the welding
formation of globules at the tip of wire at the
parameters
end of welding
• 30% more Energy efficient than conventional
• Automatic “Weld Stop” facility
machines
PROTECTION :
The equipment is provided with following protections.
a) Under Voltage and Over Voltage: Error message is displayed and the equipment shuts down if
the supply voltage exceeds the positive or negative limits specified in the Technical Specifications
b) Over Temperature: Error message is displayed and the equipment shuts down if the temperature
of the main power components exceeds the safe limits
c) Single Phasing Protection: Error message is displayed and the equipment shuts down if any one
of the three phase supply line is absent (single-phasing prevention / protection)
WELDERS TO THE NATION SINCE 1951
46
www.adorwelding.com
Champ MIG 250
The new world class indigenous inverter based GMAW welding outfit
CV
SPECIFICATIONS :
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Input KVA
@ 100% duty cycle
@ No Load
Output
Open Circuit Voltage
Welding Current Range
Welding Current (40°C 10 minutes cycle)
@ 100% duty cycle
Welding Voltage Range
Crater Current Range
Unit
ICVR 250
Volt
No
Hz
415, +15%, -10%
3
KVA
KVA
6.5
0.19
Volts +/-5%
Amp
65
50-250
Amp
195
16-34
50-250
16-34
2 track, 4 track, Gas check, OCV
check facility
For setting voltage & current
Volt
Amp
Volt
Crater Voltage Range
Mode of operation
Remote Control (on wire feeder)
Power Factor
Efficiency
%
General
Compatibility to International standard
m/min
mm
Wire feed speed
Suitable Welding Wire Diameter
Ingress Protection
Cooling
Class
Type
Dimensions (Approx.)
Length
Width
mm
mm
mm
Kg
Height
Weight
Audio Noise Emission
50/ 60
Max 0.93
83% @ 100% duty cycle
As per Std. EN60974-1
1.5-18
Steel 0.8,1.0 and 1.2
IP23
Forced Air
500
260
470
26
70
Cont.
WELDERS TO THE NATION SINCE 1951
47
www.adorwelding.com
Champ MIG 250
The new world class indigenous inverter based GMAW welding outfit
SPECIFICATIONS :
Technical Specifications
Suitable for wire
Wirefeed speed
FEEDLITE 20 (NELR)
0.8,1,1.2
Unit
mm
mtr/min
-
Wire roll drive
Wire drive motor
Wire feeder Motor voltage
Wire feeder fitted with rollers
Suitable for Wire Spool capacity
Dimensions
Length
Width
1.5 to 18
TWO
Permanent Magnet DC
Type
V
-
Height
Weight (without spool)
42
Kg
0.8/1.0/1.2 for sold wire 1no
15
mm
mm
mm
Kg
460
210
280
10 (Approx)
TORCH SPECIFICATIONS :
Technical Specifications
Rating
End Connection to Torch
Suitable for Wire Ø
Torch Length
Unit
A
Type
mm
meter
ADOR TW 252 (E)
ADOR MTG 250 (E)
250A @ 60% Duty cycle for CO2 250A @ 60% Duty cycle for CO2
Euro
0.8, 1.0, 1.2
3
Euro
0.8, 1.0, 1.2
3
ORDERING INFORMATION :
Champ MIG 250 A
Power
Source
Wire Feeder
Torch
Product Code
Champ MIG 250 A
ICVR 250
FEEDLITE 20 (NELR)
ADOR TW 252 (E)
F10.37.202.0144
Champ MIG 250 B
ICVR 250
FEEDLITE 20 (NELR)
ADOR MTG 250 (E)
F10.37.202.0146
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
48
www.adorwelding.com
Champ MIG 400
The new world class indigenous inverter based GMAW welding outfit
INTRODUCTION :
CHAMP MIG 400 is IGBT inverter based welding outfit suitable for
GMAW applications. The IGBT Power module, ferrite core and fast
recovery diode are used as key device for power conversion and
transmission to assure better efficiency and performance.
The complete system consists of power source,
wire feeder, MIG torch and interconnecting cables.
SALIENT FEATURES :
• Inverter based digitally controlled GMAW outfit
• Digital Panel for adjusting the welding
parameters
• 25% more Energy efficient than conventional
machines
• Maximum Power factor is 0.94
• Excellent dynamic response enables superior
arc characteristics
• 2T, 4T operating modes
• Welding dynamic adjustment for better arc control
• Crater voltage and Crater current adjustment
through digital panel
• Unique feature of Fresh Tip Transfer (FTT) to
avoid globule formation
• Automatic “Weld Stop” facility
DETAILS OF COMPLETE SYSTEM :
Sr. No.
1
2
3
Description
Champ MIG 400
Power Source
Wire feeder
Torch
ICVR 400
FEEDLITE 40 (NEMRC)
ADOR TW 402 (E)
Champ MIG 400
ICVR 400
FEEDLITE 40 (NEMRC)
ADOR MTG 400 (E)
PROTECTION :
The equipment is provided with following protections.
a) Under Voltage and Over Voltage: Error message is displayed and the equipment shuts down
if the supply voltage exceeds the positive or negative limits specified in the Technical
Specifications
b) Over Temperature: Error message is displayed and the equipment shuts down if the temperature
of the main power components exceeds the safe limits
c) Single Phasing Protection: Error message is displayed and the equipment shuts down if any one
of the three phase supply line is absent (single-phasing prevention / protection)
WELDERS TO THE NATION SINCE 1951
49
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Champ MIG 400
The new world class indigenous inverter based GMAW welding outfit
CV
SPECIFICATIONS :
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Input KVA
@ 100% duty cycle
@ No Load
Output
Open Circuit Voltage
Welding Current Range
Welding Current (40°C 10 minutes cycle)
@ 60% duty cycle
@ 100% duty cycle
Welding Voltage Range
Crater Current Range
Unit
ICVR 400
Volt
No
Hz
415 , +15%, -10%
3Ø
KVA
KVA
12
0.24
Volts +/-5%
Amp
65
50-400
Amp
Amp
400
310
16-39
50-400
16-39
2 track, 4 track, Gas check, OCV
check facility
For setting voltage & current
Volt
Amp
Volt
Crater Voltage Range
Mode of operation
Remote Control
Power Factor
Efficiency
%
General
Compatibility to International standard
m/min
Wire feed speed
50/ 60
Max 0.93
87% @ 100% duty cycle
As per Std. EN60974-1
1.5-18
Aluminum 1.2 – 1.6
Steel 0.8,1.0,1.2 & 1.6
Suitable Welding Wire Diameter
mm
Ingress Protection
Cooling
Class
Type
IP23
Forced Air
mm
mm
mm
Kg
700
450
600
44
70
Dimensions (Approx.)
Length
Width
Height
Weight
Audio Noise Emission
dB
Cont.
WELDERS TO THE NATION SINCE 1951
50
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Champ MIG 400
The new world class indigenous inverter based GMAW welding outfit
SPECIFICATIONS :
Technical Specifications
Suitable for wire Ø
Wirefeed speed
Unit
mm
mtr/min
-
Wire roll drive
Wire drive motor
Wire feeder Motor voltage
Wire feeder fitted with rollers
Suitable for Wire Spool capacity
Dimensions
Length
Width
Type
V
-
Height
Weight (without spool)
FEEDLITE 40 (NEMRC)
0.8,1,1.2,1.6
1.5 to 18
Four
Permanent Magnet DC
42
Kg
1.2/1.6 for sold wire 2 no
15
mm
mm
mm
Kg
563
230
410
16 (Approx)
TORCH SPECIFICATIONS
Technical Specifications
Rating
End Connection to Torch
Suitable for Wire Ø
Torch Length
Unit
A
Type
mm
meter
ADOR TW 402 (E)
ADOR MTG 400 (E)
400A @ 60% Duty cycle for CO2 400A @ 60% Duty cycle for CO2
Euro
0.8, 1.0, 1.2, 1.6
3
Euro
0.8, 1.0, 1.2, 1.6
3
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
51
www.adorwelding.com
Champ MIG 600
The new world class indigenous inverter based GMAW welding outfit
INTRODUCTION :
CHAMP MIG 600 is an IGBT inverter based welding power source,
suitable for GMAW applications. The IGBT Power module, high
frequency transformer and fast recovery diode are used as key device
for power conversion and transmission to assure better efficiency and
performance.
The complete system consists of power source,
wire feeder, water cooled or gas cooled torch,
water cooling unit (for water cooled systems) and
interconnecting cables.
DETAILS OF COMPLETE SYSTEM :
Sr. No.
1
2
3
Description
Champ MIG 600 A
Power Source
Wire feeder
Torch
ICVR 600
FEEDLITE 40 (NEH-RC)
ADOR-MTG 600 E.
Champ MIG 600 E
ICVR 600
FEEDLITE 40 (NEH-RC)
ADOR TW 502 (E)
SALIENT FEATURES :
• Inverter based digitally controlled GMAW outfit
• Auto “Weld Stop” when welding torch is taken
away from weld job
• Dynamic Inductance adjustment for better arc
control
• Crater voltage and Crater current adjustment
through digital panel. Unique feature of Pinchoff pulse to avoid globule formation.
• Automatic “Weld Stop” facility.
• Normal/ Creep feeding selection available on
front panel.
• Digital Panel for adjusting the welding
• 25% more Energy efficient than conventional
machines.
• Maximum Power factor is 0.95
• Excellent dynamic response enables superior
arc characteristics. 2T, 4T operating modes
PROTECTION :
The equipment is provided with following protections.
a) Under Voltage and Over Voltage: If supply voltage goes lower or higher than set limit, error
message is displayed on Display
b) Over Temperature: If the temperature of the main power elements is more than safety limits,
error message is displayed
c) Single Phasing Protection: If any one of the three phases (R, Y, and B) is absent, welding will stop.
Welding current would not be available in this condition
WELDERS TO THE NATION SINCE 1951
52
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Champ MIG 600
The new world class indigenous inverter based GMAW welding outfit
CV
SPECIFICATIONS :
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Max Input KVA
@ 100% duty cycle
@ No Load
Output
Open Circuit Voltage
Welding Current Range
Welding Current (40°C 10 minutes cycle)
@ 60% duty cycle
@ 100% duty cycle
Welding Voltage Range
Crater Current Range
Unit
ICVR 600
Volt
No
Hz
415 , +15%, -10%
3Ø
KVA
KVA
21.5
0.31
Volts +/-5%
Amp
65
65-600
Amp
Amp
600
465
16-45
65-600
16-45
2 track, 4 track, Gas check, OCV
check facility
For setting voltage & current
Volt
Amp
Volt
Crater Voltage Range
Mode of operation
Remote Control
Power Factor
Efficiency
%
General
Compatibility to International standard
m/min
Wire feed speed
50/ 60
Max 0.94
89% @ 100% duty cycle
As per Std. EN60974-1
1.5-18
Aluminum 1.2 – 1.6
Steel 0.8,1.0,1.2 & 1.6
Suitable Welding Wire Diameter
mm
Ingress Protection
Cooling
Class
Type
IP23
Forced Air
mm
mm
mm
Kg
670
450
620
56
70
Dimensions (Approx.)
Length
Width
Height
Weight
Audio Noise Emission
dB
Cont.
WELDERS TO THE NATION SINCE 1951
53
www.adorwelding.com
Champ MIG 600
The new world class indigenous inverter based GMAW welding outfit
SPECIFICATIONS :
Technical Specifications
Suitable for wire Ø
Wirefeed speed
Unit
mm
mtr/min
-
Wire roll drive
Wire drive motor
Wire feeder Motor voltage
Wire feeder fitted with rollers
Suitable for Wire Spool capacity
Dimensions
Length
Width
Type
V
-
Height
Weight (without spool)
Feedlite 40 (NEHR)C
0.8,1,1.2,1.6 mm
1.5 to 18 mtr/min
Four
Permanent Magnet DC
42
Kg
1.2/1.6 for sold wire 2 no
15
mm
mm
mm
Kg
563
230
410
16 (Approx)
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
54
www.adorwelding.com
Champmulti 400, 600
The new world class indigenous inverter based
Multipurpose DC welders
SALIENT FEATURES :
• CHAMP MULTI- 400 and CHAMP MULTI- 600
are Multi process welding outfits with Inverter
based welding power source.
• The IGBT power module, High frequency
transformer and fast recovery diode are used
as key device for power conversion and
transmission to assure better Efficiency and
performance.
• The welding power source has both constant
current (CC) and constant voltage
characteristics (CV), which are suitable for
MMA and MIG/MAG and FCAW applications.
• Set output parameters are constant against
input supply variations.
• Available with both Gas cooled and Water
cooled MIG Torches for 600 Amp model.
• Power source is protected against single
phasing, under voltage, over voltage, short
circuit and temperature rise.
• High efficiency (>85%).
• Single point Synergic control in GMAW.
• Water cooled version available for CHAMP
MULTI 600 as option.
• User friendly Digital front panel and analog
remote controller
• MMA process with this outfit is most suitable
for all kinds of electrodes including CELWEL
for fabrication work, pipe welding, site
construction etc.
• Auto “Weld Stop” when welding torch is taken
away from work piece.
• 2T, 4T and SPOT and Multi Spot operating
modes in MIG Mode as well as FCAW mode
• GMAW process is suitable for welding in
semiautomatic/ automatic mechanism for
welding MS, SS and Al materials with Solid
and Flux core wires (FCAW Mode).
• Dynamic Inductance adjustment in GMAW
process and Arc force adjustment in MMA
process for better arc control.
• Crater voltage and Crater current adjustment
through digital panel.
• Both the models can operate with single point
Synergic control in MIG/MAG mode.
• Unique feature of Pinch-off pulse to avoid
globule formation.
• The complete system consists of Power
Source, wire feeder, torch and inter connecting
cables and control cables between wire feeder
and power source.
WELDERS TO THE NATION SINCE 1951
55
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Champmulti 400, 600
The new world class indigenous inverter based
Multipurpose DC welders
PROTECTIONS WITH AUTO RESET :
The Equipment is provided with following protections:
• Under / Over Input supply Voltage :
• Single phasing protection :
1. Red LED glows if input supply voltage
goes below 330V AC.
2. Red LED glows if input supply voltage
goes above 480V AC
• Over Temperature Trip :
If the temperature of the Semiconductor
Component is increased above safety limits
then machine goes in safety mode (Trip
Mode). In this condition welding voltage will
not be available and welding will stop.
If any one of three phases of input supply (R, Y,
B) is absent, then Machine will Trip and Red LED
will glow. In this condition welding voltage will
not be available and welding will stop.
• Output Short Circuit Protection :
Welding Output is protected against any Short
circuit.
• No Output Voltage will be available in both
conditions.
DETAILS OF COMPLETE SYSTEM :
Sr. No.
Description
1
Model
Champ Multi 400
Champ Multi 600/600 (W)
Power Source
ICCCVR- 401
ICCCVR- 600
2
Wire Feeder
FEEDLITE 40 (NEM)- C
FEEDLITE 40 (NEH - C) / NEHW)
3
Torch
TW 402 (E) / MTG 400 (E)
ADOR-TW 600 WE
4
Gas Pressure Regulator Cum
Flow Meter (optional)
ARGON Or CO2 Regulator
ARGON Or CO2 Regulator
5
Gas Heater (optional)
6
Water Cooling Unit (optional)
110V AC, In Case of CO2 Regulator 110V AC, In Case of CO2 Regulator
WCU-302 For Water Cooled Version Only
DETAILS OF COMPLETE SYSTEM :
Sr. No.
Error Code
1
ERR 001
Error
Under Voltage Error
2
ERR 002
Over Voltage Error
3
ERR 003
Thermal Trip Error
4
ERR 004
5
ERR 005
No Current Flow Error
Feeder Motor Overloading Error
6
ERR 006
Wire Feeder Error
7
ERR 007
Water Presure Error
8
ERR 008
Communication Error
WELDERS TO THE NATION SINCE 1951
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Champmulti 400, 600
The new world class indigenous inverter based
Multipurpose DC welders
SPECIFICATIONS :
CC/CV
Parametre
Unit
Nominal Input Voltage
Input Voltage Range
V AC
V AC
No
Hz
%
Phase
Frequency
Efficiency @ 100% duty cycle
Power Factor @ 100% duty cycle
Open Circuit Voltage In MMA Mode @415v, 3 Phase
Open Circuit Voltage In MIG Mode @415v, 3 Phase
Open Circuit Voltage In TIG Mode @415v, 3 Phase
Welding Current Range In MMA Mode
Welding Current Range In TIG Mode
Welding Current Range In MIG Mode
Welding Current @ 100% duty cycle (10 minute cycle)
Welding Current @ 60% duty cycle (10 minute cycle)
Input Power (In MMA Mode) @ 100% duty cycle
Input Power (In MIG Mode) @ 100% duty cycle
Input Power (In TIG Mode) @ 100% duty cycle
Crater Current Range In MIG Mode
V DC
A DC
A DC
KVA
-
Crater Current Voltage In MIG Mode
Cooling
Type
Class of Insulation
Degree of Protection
Class
-
Protections Auto Resettable
Suitable Welding Electrode Size Dia. - In MMA Mode
Suitable Welding Electrode Size Dia. - In MIG Mode
mm
mm
mm
Dimensions L x W x H
Auxiliary Outputs On Back Panel
V AC
-
TIG
Value
Champ Multi 400 Champ Multi 600
415 V, 3 PH
415 (+15% - 10%)
3
50/ 60
>90
>89
0.93 Max
84 V
90 V
55 V
65 V
84 V
90 V
50-400 A
50-600
10-400
10-600
40-400
40-600
465
310
400
600
12.0
22.0
11.0
22.0
9.0
16.5
500-400 A
65-600 A
14-40 V
14-44 V
Forced Air
H
IP23
Over Voltage, Undervoltage, Single–
Phasing, Over Temperature
2.5, 3.2 , 4, 5, 6 MM Diameter
0.8, 1.0, 1.2, 1.6 MM Diameter
650 x 450 x 570 700 x 460 x 650
110 V – Gas Heater, 230 V –
Water Cooling Unit
Ø MMA /TIG/ MIG /FCAW
Process Selection
Ø Separate Switches To Check
OCV, Gas Flow & Wire Inch.
Front Panel Functions
Ø Selection Switches For Wire Dia,
Material & Gas For Synergic
MIG / FCAW MODE
Application.
Ø Welding Mode 2t / 4t / Spot /
Multispot Selection Switch.
Ø Auto/manual Selection Switch.
Cont.
WELDERS TO THE NATION SINCE 1951
57
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Champmulti 400, 600
The new world class indigenous inverter based Multipurpose DC welders
Cont.
Ø Save & Recall Switches To
Save & Recall 10 Programs.
Front Panel Functions
MIG / FCAW Mode
Ø Facility To Set Preflow, Post
Flow Burnback, Spot & Pause
Time Before Welding.
-
Ø 3 Digits Digital Display For
Voltage and Current.
Ø Current Setting By Encoder
MMA / TIG Mode
Remote Control
-
Mounting Wheels Of The Power Source
Lifting Arrangement
Weight (Approx.)
Kg.
Ø Encoder For Arc Force Setting
With On/ Off Facility Switch Only
In MMA Mode.
Remote Control With Cable
For Setting Voltage and Current
Wheel Mount
Front: Swivel, Rear: Fixed
Handle Provided
57
52
SYNERGIC FUNCTIONS:
Select the right program
The Synergic Panel shows weld-programs loaded inside the
power source
• Shielding Gas selection- ArCO2 / CO2 / Ar / Ar O2
• Weld Material selection- Fe / Al / SS
• Wire Sizes selection- 0.8 / 1.0 / 1.2 / 1.6
Wire Feed Speed is the dominant control
parameter for each wire feed speed, a
corresponding voltage is programmed
into the machine.
Turning the knob, the voltage can be
trimmed to suit the best welding if
required
Cont.
WELDERS TO THE NATION SINCE 1951
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Champmulti 400, 600
The new world class indigenous inverter based Multipurpose DC welders
Cont.
TECHNICAL SPECIFICATIONS OF WATER COOLING UNIT – TYPE WCU 302:
Unit
Value
V AC
240
No.
1
3
Phase
Frequency
Hz
50
4
Cooling Capacity
W
750-1000
5
W
220
6
Maximum Motor Power
Maximum Pump Pressure
Bar
2.5
7
Maximum Pump Flow Rate
L/min
10
8
Tank Capacity
L
8
9
Connector Size
In/out
1/4 ² X 9
mm
560 X 325 X 285
Kg.
18
Sr. No.
1
2
10
11
Parameter
Input Supply
Dimensions L X W X H
Weight
TECHNICAL SPECIFICATIONS OF WIRE FEEDER – TYPE FEEDLITE 40 NEM(C) / NEH(C)
Sr. No.
1
Parameter
Unit
Suitable for Wire Sizes
mm
Value
Steel
0.8, 1.0, 1.2, 1.6
FCW
1.2, 1.6
Aluminium
1.2, 1.6
m / min
0 - 18
4 Roll
Wire Drive Motor
Type
Type
PMDC, 42 V, 80 W
5
Dimensions L X W X H
mm
563 X 230 X 410
6
Weight
Kg.
16
2
Wire Feed Speed
3
Wire Roll Drive
4
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
59
www.adorwelding.com
MIG Trolley
The world class Fillet welding MIG Torch Tractor
SALIENT FEATURES :
• Fillet welding Torch carrying trolley for MIG/MAG/
FCAW applications
• Light weight and compact design
• Welder friendly for operations
• Strong magnet inside provides grip while traveling
• Four wheel chain drive provides steady traveling
• Ideal for fillet welding for girder and longitudinal
welding applications in ship yards and site structural
fabrication – Enhances the welding productivity multifold
SALIENT FEATURES :
• Lightweight, compact and easy to carry any where
• Operates on 230V AC (+15%, -20%), 50Hz,
single-phase mains supply
• Rubberised four wheel chain drive provides
constant speed whithout sleepage of wheel
• Input supply Protection in case of short
circuit of input supply cable
• Strong magnet provides grip while traveling of
tractor
SPECIFICATIONS :
Item
Input Supply
Supply frequency
I/P supply cable
Motor power
Motor RPM
Gear reduction ratio
Torch inclination
Torch adjustment angle
Traveling speed
Dimension L×W×H
Weight (approx.)
Ordering Information
MIG Trolley
Unit
Technical parameters
V (AC)
Hz
Mtr
Watts
RPM
Ratio
Size
Angle
mm/min
mm
Kg
230
60 /50
5
6
Servo motor 1200/1500
100.1
Longitudinal and transversal 30mm each
38°-60°
0-1140
-
210×250×280
6
Product Code
F10.37.101.0072
Cont.
WELDERS TO THE NATION SINCE 1951
60
www.adorwelding.com
MIG Trolley
The world class Fillet welding MIG Torch Tractor
Cont.
Fillet Welding-Horizontal
Fillet Welding -Tractor travelling vertical
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
61
www.adorwelding.com
HF 2000 / HF 2000 AD &
HF 3000 / HF 3000 AD
The high efficiency, low power consumptionWorld Class DC and
AC/DC TIG control units
TYPICAL APPLICATIONS :
• Light Weight, Compact & Portable for greater flexibility in operation
• Suitable for TIG Welding application with SMAW Power Source of any make
• Gas Preflow / Postflow facility
• Gas flow through solenoid valve for Economical consumption of
costly Argon gas
SALIENT FEATURES :
• Portable & Light Weight
• Built in high frequency unit for easy arc striking in
AC/DC TIG welding process
• HF on/off switch to prevent high frequency
interference (In DC mode only)
• Auto HF cut off if arc does not strike within
10 seconds
• Built in gas pre-flow / post-flow facility
• In built water cooling unit with HF 3000/
HF 3000AD
• Gas flow through solenoid valve for Economical
consump[tion of costly Agron gas
CC
SPECIFICATIONS :
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Rating
Welding Current DC
@ 60% Duty Cycle
@ 100% Duty Cycle
WELDERS TO THE NATION SINCE 1951
DC TIG
Unit
AC TIG
HF 2000 HF 2000 AD HF 3000 HF 3000 AD
Value
Value
Value
Value
Volt
No
Hz
230
1
50
230
1
50
230
1
50
230
1
50
Amps
Amps
200
150
200
150
300
230
300
230
62
www.adorwelding.com
HF 2000 / HF 2000 AD &
HF 3000 / HF 3000 AD
The high efficiency, low power consumptionWorld Class DC and
AC/DC TIG control units
Technical Specifications
Model
Input
I/P Supply Voltage
Phase
Frequency
Rating
Welding Current DC
@ 60% Duty Cycle
@ 100% Duty Cycle
Welding Current AC
@ 60% Duty Cycle
@ 100% Duty Cycle
Gas Preflow Time
Gas Postflow Time
General
Water Tank Capacity
Protection Class
Mode of Operation
Arc Striking
Dimensions
Length
Width
Heigh
Weight
Torch Model
Max. Current Carrying Capacity
@ 60% DC
@ 100 % DC
Length
Cooling
Electrode Capacity
Ordering Information
HF 2000 with HI-PRO TIG 201-4
HF 2000 with HI-PRO TIG 201-8
HF 2000 AD with HI-PRO TIG 201-4
HF 2000 AD with HI-PRO TIG 201-8
Unit
Unit
V
HF 2000 HF 2000 AD HF 3000 HF 3000 AD
No
Hz
230
1
50
230
1
50
230
1
50
230
1
50
Amps
Amps
200
150
200
150
300
230
300
230
Amps
Amps
Sec.
Sec.
-
150
110
0.1-5
1-30
-
250
180
0.1-5
1-30
0.1-5
1-30
0.1-5
1-30
8
8
IP23
IP23
IP23
IP23
2T / 4T
2T / 4T
2T / 4T
2T / 4T
HF/Touch HF/Touch(DC) HF/Touch HF/Touch(DC)
DC
DC
mm
614
560
614
440
mm
165
400
400
290
mm
580
880
315
438
Kg
46(Without water)50
10
25
IP23
IP23
IP23
IP23
Class
HI-PRO TIG
HI-PRO TIG
201-4/201-8
301-4/301-8
Amps DC/AC
300 / 250
200 / 150
Amps DC/AC
230 / 180
150 / 115
4/8
4/8
Mtrs.
Type
Water
Gas
1.6, 2.4 & 3.2
1.6, 2.4, 3.2 & 4.0
Liter
Class
Type
Type
F10.38.001.0010
F10.38.001.0011
F10.38.001.0012
F10.38.001.0017
HF 3000 with HI-PRO TIG 301-4
HF 3000 with HI-PRO TIG 301-8
HF 3000 AD with HI-PRO TIG 301-4
HF 3000 AD with HI-PRO TIG 301-8
F10.38.001.0024
F10.38.001.0025
F10.38.001.0019
F10.38.001.0020
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment sold from Plant/Area Offices
/ Authorised Distributors are free from defects in materials and workmanship and will perform in full accordance with applicable
specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
63
www.adorwelding.com
Champ TIG 220P
The New Indigenous World Class Inverter Based
DC TIG and DC Pulsed TIG Welders
SALIENT FEATURES :
• Single phase (240 V AC) inverter based, high efficiency
and high power factor pulse TIG/ MMA DC welder
• Useful for wide variety of material types and thickness.
• Full featured TIG controls possible
• HF ignition
• Intelligent protection: over voltage, line (415V), over
Current, temperature
• Latest PWM inverter technology
• High efficiency (Up to 87%)
CC
CONTROL PANEL FEATURES :
DC TIG
Control Panel Features Champ TIG 220 P
Champ TIG 220 P Control Panel Operations
Symbol
Item
Functionality / Description
Mode of Operation
SET CURRENT AND ACTUAL WELDING
CURRENT DURING WELDING
MMA-TIG
A
SEC
3 Digit Seven
Segment Display
A
S E C H%
%
DISPLAYS PREFLOW, POST FLOW, UPSLOPE AND DOWN-SLOPE TIME DURING
PARAMETER SETTING WITH MENU KEY
TIG
Frequency of Pulsing in Hz
TIG
HZ
%
DISPLAYS HOT START AND ARC FORCE
PERCENTAGE DURING PARAMETER
SETTING WITH MENU KEY
MMA
Cont.
WELDERS TO THE NATION SINCE 1951
64
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Champ TIG 220P
The New Indigenous World Class Inverter Based
DC TIG and DC Pulsed TIG Welders
Cont.
Symbol
Item
Functionality / Description
MAINS ON
Power Supply
On Indicator
MAINS ON
MACHINE TRIP
MIMA
TIG-HF
LIFT ARC
Prog
Panel Encoder
Parameter Setting
In MMA Mode
Menu
HOT
START
A
ARC
MMA FORCE
Ip
Parameter Setting
In TIG Mode
Self-Hold On-Off
Selection in TIG
Mode (2 Track/
4Track Operation)
Menu Key
Normal Pulse
Selction
MMA-TIG
TRIP
Machine Trip
Indication
MMA/TIG HF/LIFT
ARC Selection
Mode of Operation
k
Is
Menu
Prog
Menu
2T
4T
Menu
Tig
Mode
PULSE
NORMAL
MMA-TIG
MMA/TIG HF/ LIFT ARC Selection
Through Prog Button (Visual
Indications Are Proved For The Same)
MMA-TIG
Setting The Welding Current
'A' In MMA Mode & Also The
Different Parameters In TIG Mode
Clockwise Rotation =>Increase,
Anticlockwise Rotation =>Decrease
MMA-TIG
MMA Mode Hot Start, Current Set
& ARC MMA Force Mode. Visual
Indications Are Provide For The Same
MMA-TIG
TIG Mode Set Pre Flow Time, Starting
Current, Unslope Time, Peak Current,
Post Flow Time Respectively. Visual
Indications Are Provide For The Same
TIG
TIG Mode Set 2T/4T Modes Of
Operation.Visual Indications are
Provided. DisabledIn MMA Mode.
TIG
Menu Key Is Used to Set the
Different Parameters In MMA
Mode & TIG Mode of Operation
in Different Combinations Of
2T, 4T in TIG Mode & Hot Start
& ARC Forced In MMA Mode
MMA-TIG
TIG Mode Select The Modes Pulse/
Normal, Visual Indications Are
Provided For The Same. Disable in
MMA Mode.
TIG
Cont.
WELDERS TO THE NATION SINCE 1951
65
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Champ TIG 220P
The New Indigenous World Class Inverter Based
DC TIG and DC Pulsed TIG Welders
Cont.
CC
CONTROL PANEL FEATURES :
DC TIG
Control Panel Features Champ TIG 220 P
Champ TIG 220P Control Panel Operations
Value
Parameter
Unit
Hot Start
%
0-100% of
Set Current
Welding Current Set
A
ARC Force
Gas Pre Flow Time
Start Current (IS)
Current Unslope TIme
Peck Current (IP)
Current Down
Slope Time
Crater Current (IC)
Gas Post Flow TIme
Value
Parameter
Unit
NA
Hot Start
%
0-100% of
Set Current
NA
10-200
NA
Welding Current Set
A
10-200
NA
%
0-100%
NA
%
0-100%
NA
Sec
NA
0-5
Sec
NA
0-5
A
NA
5-220
A
NA
5-220
Sec
NA
0-10
ARC Force
Gas Pre Flow Time
Start Current (IS)
Current Unslope TIme
Sec
NA
0-10
A
NA
5-220
Sec
NA
0-10
A
A
Hz
%
NA
NA
NA
NA
5-220
5-220
1-200
10-90
A
NA
5-220
Sec
NA
0-10
A
NA
5-220
Sec
NA
0-20
MMA Mode TIG Mode
Sec
NA
0-20
Peck Current (IP)
Base Current (IB)
Pulse Fervency
Duty Cycle (TP)
Current Down
Slope Time
Crater Current (IC)
Gas Post Flow TIme
WELDERS TO THE NATION SINCE 1951
66
MMA Mode TIG Mode
www.adorwelding.com
Champ TIG 220P
The New Indigenous World Class Inverter Based
DC TIG and DC Pulsed TIG Welders
Cont.
CC
TECHNICAL SPECIFICATIONS :
DC TIG
Parameter
Unit
Input
Supply Voltage, Phase Frequency :
Max output Input KVA @ 240 V Supply
@ 100% duty cycle
@ 60% duty cycle
@ 25% duty cycle
Volts AC
KVA
%
Efficiency
Output
Open Circuit Voltage
Volts DC
Welding Current Range
Amps DC
Welding Current (40°C 10 minutes cycle)
@ 100% duty cycle
@ 60% duty cycle
@ 25% duty cycle
General
Suitable for Welding Electrode Size
Ingress Protection
Cooling
Insulation
Amps DC
mm
Type
Type
Class
Champ TIG 220P
240 V +10%-15%, 1 Phase, 50/60 Hz
MMA Mode
TIG Mode
5.6
4
5.5
6.7
9.80
7.80
Upto 87
78 V DC (+/- 5V)
MMA Mode
TIG Mode
10-200
5-220
120
150
200
130
170
220
2.5,3.2 Intermittent 4
IP23
Forced Air
F
1. Menu Switch For Selections Like
Gas Preplow, Gas Post Flow, Unslope
Time, Downslope Time, Welding
Current As Per Selected Mode
Operation ( TIG Mode only)
2. MMA/ TIG HF/ LIFT ARC
Mode Selection
3. Menu Switch For Selection of Hot
Start, Welding Current & ARC Force
( In MMA mode only)
Front Panel Functions
4. Mains On 'Green' Color Indication
5. Trip 'Red' Color LED for indication
Machine is Under Protection Mode
6. Encoder for Selected Parameter
Vaule Increment/Decrement.
7. 2T/4T Mode Selection
(In TIG Mode only)
Cont.
WELDERS TO THE NATION SINCE 1951
67
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Champ TIG 220P
The New Indigenous World Class Inverter Based
DC TIG and DC Pulsed TIG Welders
Cont.
8. Pulse Normal Mode Selection Switch
Base Current, Frequency & Duty
Cycle Selection By Menu Switch
Additional Functions Specific to Champ TIG 220P
only
Over Voltage, Under Voltage,
Single Phasing, Over Temperature
Protections
mm
Kg
Dimensions L x W x H (Without handle)
Weight (Approx)
Ordering Information
480 x 140 x 255
9
Description
MMA/ Pulse TIG Welding Power source (Inverter Base) Model: Champ TIG 220(P)
with Earthing Cable assembly (3mtr), Gas cooled TIG Torch (Hipro TIG-201-4),
Gas Hose with end connector (5 mtr)
Item Code
F10.38.003.0090
MMA/ Pulse TIG Welding Power source (Inverter Base) Model: Champ TIG 220(P)
with Earthing Cable assembly (3mtr), Gas cooled TIG Torch (Hipro TIG-201-8),
Gas Hose with end connector (5 mtr)
F10.38.003.0094
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
68
www.adorwelding.com
Champ TIG 300P
The new world class inverter based Pulse TIG DC welder
SALIENT FEATURES :
• Three phase inverter based, High efficiency and
High Power Factor Pulse TIG/ MMA DC Welder
• Full featured TIG controls possible
• Power source with built in HF ignition
• Intelligent protection: over/under voltage, over
current / temperature
• Option of water cooled Torch with water
cooling unit available
• Smooth and stable arc with spatter less welding
• HF start ignition
• Pulse TIG for precision welding
Gas Cooled System
Water Cooled System
CC
SPECIFICATIONS :
DC TIG
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Efficiency @ 100% duty cycle
Power Factor @ 100% duty cycle
Input KVA
@ 100% duty cycle
@ No Load
Output
Open Circuit Voltage
Welding Current Range
Welding Current
@ 100% duty cycle
@ 60% duty cycle (10 min cycle)
Unit
Champ 200
Volt
No
Hz
415 , +15%, -10%
3
50/60
TIG Mode
MMA Mode
%
OSØ
82
0.93
77
0.93
KVA
KVA
7.5
0.19
7
0.19
70
Volt
Amps
Amps
Amps
MMA Mode
50-250
195
250
TIG Mode
5-300
230
300
Cont.
WELDERS TO THE NATION SINCE 1951
69
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Champ TIG 300P
The new world class inverter based Pulse TIG DC welder
Cont.
Pulse TIG Parameters
Duty Ratio
Pulse Frequency
%
Hz
Amps
Base Current
Pulse Current ( Ipulse)
Amps
General
Start current
Amps
Current unpslope time
Current down slope control
Pre-Flow
Post-Flow
Sec
Sec
Sec
Sec
Amps
Crater current
Current / Voltage Display
Ingress Protection
Cooling
Insulation
Welding Output Terminals
Dimensions
Length
Width
Height
Weight (approx.)
mm
mm
mm
610
295
480
38
Volts
Phase
Frequency
Water Reservoir Capacity
Flow rate
Hz
Liters
Ltr/min
mm
mm
mm
Kg
Trolley
Dimensions
Length
mm
mm
mm
Width
Height
Weight (approx.)
0-10
0-5
1-20
5-300
7 –Segment LED Display for
Current & Other parameters
IP23
Forced Air
H
Cam Lock connections
Kg
Width
Height
Weight (approx.)
5-300
0-10
Class
Type
Class
-
Water Cooling Unit
Input Supply Voltage (AC)
Dimensions
Length
10-90
0.5-10
5 - 90% of Ipulse current
5-300
Kg
230
1
50-60
8
10
560
325
285
18
660
525
415
10
Cont.
WELDERS TO THE NATION SINCE 1951
70
www.adorwelding.com
Champ TIG 300P
The new world class inverter based Pulse TIG DC welder
Cont.
Ordering Information
Champ TIG 300P with 4 meter water cooled Torch and water
Champ TIG 300P with 8 meter water cooled Torch and water
Champ TIG 300P with 4 meter Gas cooled Torch
Champ TIG 300P with 8 meter Gas cooled Torch
Foot Control Switch (Optional)
Remote control Unit (10 meter, Optional)
Welding cable Assembly with clamp in MMA mode (Optional)
Earthing Cable Assembly
Gas Hose Assembly
Argon Gas Regulator
Product Code
F10.38.003.0057
F10.38.003.0058
F10.38.003.0062
F10.38.003.0061
S17.01.003.1121
S17.01.001.0083
S17.01.001.2554
S17.01.001.2553
S17.01.001.0041
S12.08.001.0007
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
71
www.adorwelding.com
Champ TIG 400P
The New Indigenous World Class Inverter Based DC TIG
and DC Pulsed TIG Welder
SALIENT FEATURES :
• Three phase inverter based, High efficiency and High Power Factor
Pulse TIG/ MMA DC Welder
• Useful for wide variety of material types and thickness.
• Full featured TIG controls possible
• HF ignition
• Intelligent protection: over/under voltage, over current /
temperature
• Water cooled Torch with water cooling unit option.
• Latest PWM inverter technology
• High efficiency (>85%)
• Smooth and stable arc with spatter less welding
CONTROL PANEL FUNCTIONS :
Main curernt in MMA mode
Current Upslope
Crater Current
Start Current
Pre-flow
Post-flow
Pulse Current/
Main Current I
N Mma Mode (ip/ I1)
Current Downslope
Pulse Frequency (f)
Cycle Current (I2)
Duty Ratio / Spot Time
In Spot Mode (tp)
Base Current (Ib)
3 CC
SPECIFICATIONS :
DC TIG
Technical Specifications
Input
Input Supply :
Voltage
Phase
Frequency
Efficiency @ 100% duty cycle
Power Factor @ 100% duty cycle
Unit
Champ TIG 400P
Volt
No
Hz
415 , +15%, -10%
3
50/60
%
85
0.94 Max
Cont.
WELDERS TO THE NATION SINCE 1951
72
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Champ TIG 400P
The new world class inverter basedPulse TIG DC welder
Cont.
Input KVA
@ 100% duty cycle
@ No Load
Output
Open Circuit Voltage
Welding Current Range
Welding Current
@ 100% duty cycle
@ 60% duty cycle (10 min cycle)
Pulse TIG Parameters
Duty Ratio
Pulse Frequency
KVA
KVA
%
Hz
Amps
Base Current
Pulse Current ( Ipulse)
Amps
General
Start current
Amps
Current unpslope time
Current down slope control
Pre-Flow
Post-Flow
Sec
Sec
Sec
Sec
Amps
Crater current
Current / Voltage Display
Ingress Protection
Cooling
Insulation
Welding Output Terminals
Dimensions
Length
Width
Height
Weight (approx.)
10
0.13
70
Volt
Amps
Amps
Amps
TIG Mode
MMA Mode
13
0.13
TIG Mode
MMA Mode
50-400
10-400
310
400
10-90
0.5-10
10 - 90% of Ipulse current
10-400
10-400
0-10
0-10
0-5
0.1-20
10-400
7-Segment LED Display for
Current & Other parameters
Class
Type
Class
-
IP23
Forced Air
H
Cam Lock connections
mm
mm
mm
660
315
485
46
Kg
Water Cooling Unit
Input Supply Voltage (AC)
Volts
Phase
Frequency
Water Reservoir Capacity
Flow rate
Hz
Liters
Ltr/min
50-60
8
10
mm
mm
mm
560
325
285
Dimensions
Length
Width
Height
230
1
Cont.
WELDERS TO THE NATION SINCE 1951
73
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Champ TIG 400P
The new world class inverter basedPulse TIG DC welder
Cont.
Weight (approx.)
Trolley
Dimensions
Length
Width
Height
Weight (approx.)
Kg
18
mm
mm
mm
1005
500
109
35
Product Code
F10.38.003.0059
(With 4 Mtr Torch)
Kg
Model Name
Ordering Information
-
TIG Outfit
HIPRO TIG 401-4
HIPRO TIG 401-8
F10.38.003.0064
(With 8 Mtr Torch)
WCU - 302
-
F10.38.003.0060
S15.01.003.0586 (4Mtr)
S15.01.003.0587 (8Mtr)
S17.01.005.2598
017.01.003.1112
S17.01.003.1117
S17.01.002.0067
Welding cable Assembly with
clamp in MMA mode (Optional)
-
S17.01.002.0642
Earthing Cable Assembly
Gas Hose Assembly
Argon Gas Regulator
-
S17.01.002.0643
S17.01.001.0041
S12.08.001.0007
Power Source
TIG Torch
Water cooling Unit
Trolley For WCU
Foot Control Switch (Optional)
Remote control Unit (10 meter, Optional)
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
74
www.adorwelding.com
Champ TIG 300 AD
Indigenous Inverter Based AC/DC Mixed Pulsed TIG Welding System
SALIENT FEATURES :
• Large input supply voltage range with under/over voltage
• Single phase protection
• Higher efficiency & power factor
• Lower power consumption
• Light weight and compact TIG welding system
• Latest PWM inverter technology
• In built spot TIG welding facility, AC/DC as well as mixed TIG Welding
facility. In built pulse TIG welding controls with Independent settings
of all parameters from front panel. Optionally welding current variation
possible by using remote Control (hand held) or foot control regulator
• Cleaning width control in ac TIG welding enables user to adjust Oxide
cleaning as well as penetration of weld puddle according to his choice
• Constant current characteristics irrespective of arc length variation
• High efficiency (≈82%)
• Smooth and stable arc with spatter less welding
3 CC
TECHNICAL SPECIFICATIONS :
Parameter
Input
Supply Voltage, Phase Frequency :
Max output Input KVA @ 416 V Supply
@ 100% duty cycle
@ 60% duty cycle
Value
Volts, AC
415 (+15%-10%) 3 Phase, 50/60 Hz
MMA Mode
TIG Mode
7
7.5
10
11
Upto 0.92
Upto 82
%
Volts, DC
Welding Current Range
Welding Current (40°C 10 minutes cycle)
@ 60% duty cycle
@ 100% duty cycle
General
Remote Controller
Foot Switch Control
AC TIG
Unit
KVA
Power Factor
Efficiency
Output
Open Circuit Voltage @ 416 V Supply
DC TIG
Amps
10 Meter
10 Meter
75 V DC (+/- 3V)
AC TIG Mode 20-300
MMA Mode 50-250
DC TIG Mode 10-300
TIG Mode 300 Amps MMA Mode 250 Amps
TIG Mode 230 Amps MMA Mode195 Amps
Provide as Optional for Current Settings
Provide as Optional for Current Settings
Cont.
WELDERS TO THE NATION SINCE 1951
75
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Champ TIG 300 AD
Indigenous Inverter Based AC/DC Mixed Pulsed TIG Welding System
Cont.
Over Voltage, Under Voltage,
Single Phasing, Over Temperature
MMA TIG Selection Switch
2T/ 4T / Spot/ Cycle Selection Switch
Protections
DC+/ DC-/ AC Welding Method
Selection Switch
Gas Check Switch
Pulse/ Normal Mode Selection Switch
HF On/ HF Off Selection Switch
Normal/ Foot Selection Switch
Menu Switch for Selecting All Functions
Via Gas Pre Flow, Start Current, Up slope
Time, Base Current, Pulse Current, Down
Slope Time, Crater Current, Gas Post Flow
Time, Cleaning for AC, AC Frequency, AC
Offset, Pulse Width/Spot Time, Pulse
Frequency, As Per Mode Selection
Operation
Front Panel Functions
Torch Switch Connector
Foot Switch Connector
Remote Connector
Gas Out
CAMLOCK output Connector
Mains On 'Green' Color Indication
Trip 'Red' Color LED for indication
Machine is Under Protection Mode
Water/Gas Cooled Selection Switch
Encoder for Selected Parameter
Vaule Increment/Decrement.
Type
Cooling
Ambient Temperature Rating
°C
-
Class of Insulation
Degree of Protection
Dimensions L x W x H (Without handle)
Weight (Approx)
mm
Kg
Forced Air
40
H
IP23
650 x 425 x 515
50
Cont.
WELDERS TO THE NATION SINCE 1951
76
www.adorwelding.com
Champ TIG 300 AD
Indigenous Inverter Based AC/DC Mixed Pulsed TIG Welding System
TIG Welding Parameter Setting
SPECIFICATIONS :
Parameter
Gas Pre Flow Time
Start Current
Unit
Sec
Amp
Sec
Current Unslope Time
Base Current
Pulse Current
Pulse Width
Pulse Frequency
Current Down Slope TIme
Crater Current
Gas Post Flow Time
A
A
%
Hz
Sec
A
Sec
Sec
%
Hz
%
Spot Time
Cleaning Control
AC Frequency Control
AC Offset
Value
0-5
5-300
0-10
5-300
5-300
10-90% of Width of Pulse Current
0.5 to 500
0-10
5-300
0.1-20
1-10
(-40) - (+40)
20-100
(-50) - (+30)
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
77
www.adorwelding.com
Maestro Series 800, 1000, 1200
A range of SUBMERGED Arc Welding Equipment to suit a
wide range of applications
SALIENT FEATURES :
• Choice of Boom mounted or Tractor mounted
Welding head models offered with Diode or
Thyristorized Power Source
• Boom mounted head comes with a choice of
manual, semi – motorized and fully motorized
cross slides
• Programmed sequential operations of Power
Source, Wire feed and carriage through built- in
solid state circuitry
• Twin Wire Attachment : Twin Wire Attachment
is available for the Tractor as well as boom
mounted welding heads. The arrangement
consists of one set of each of wire drive roll and
nozzle for 2 and 2.5 mm size wire to feed two
wires in tandem and increase the deposition rate substantially. These arrangements is ideal for
applications like cladding of hard surfaces as well as for filing weld metal in extra large size
preparation grooves. Twin 2.5 mm wires can deliver up to 20% higher deposition rates than a
single 5 mm wire at the same welding current and arc voltage parameters.
• Fillet Welding Attachment : To enhance the usability of SAW Outfits, a Fillet Welding attachment
can be provided to increase shop-floor productivity.
• Spot Light Projector : This facility is especially useful for welding operations inside cylindrical jobs
where a light source is required to examine the seam
The Welder - friendly tractor or boom mounted welding head with Diode / Thyristorized
Power sources perfectly match; Adopted to local conditions; offering a range of models to
suits every budget and need
Cont.
WELDERS TO THE NATION SINCE 1951
78
www.adorwelding.com
Maestro Series 800, 1000, 1200
A range of SUBMERGED Arc Welding Equipment to suit a
wide range of applications
Cont.
CV
TECHNICAL SPECIFICATIONS DOIDE BASED SYSTEMS:
Power Source
Input
Input Supply:
Voltage
Phase
Frequency
Input Kva @ 100% Duty Cycle
Recommended Switch Fuse Rating
Output
Static Characteristics
Open Circuit Voltage Range (max. With IPT)
Open Circuit Voltage Range (Actual)
Welding Voltage
Welding Current Range
Welding current @ 60% duty cycle
Welding current @ 100% duty cycle
General
Insulation
PS 800 (F)
Volts, AC
No
Hz
KVA
Amps, AC
415
3
50
37
TP-60
415
3
50
45
TP-80
415
3
50
54
TP-100
Type
CV
35-63
29-54
21.15-44
150-800
800
650
CV
35-63
29-54
24-44
200-100
100
800
CV
35-63
29-54
24-44
200-1200
1200
1000
Volts, DC
Amps, DC
Class
Type
mm
Kg
Cooling
Dimensions L x W x H
Weight (Approx)
PS 1000 (F) PS 1200 (F)
Unit
H
H
H
Forced Air
Forced Air
Forced Air
1225x800x900 1225x800x900 1225x800x900
350
365
390
CV
TECHNICAL SPECIFICATIONS THYRISTOR BASED SYSTEMS:
Power Source
Input
Unit
Input Supply:
Voltage
Phase
Frequency
Input Kva @ 100% Duty Cycle
Recommended Switch Fuse Rating
Output
Static Characteristics
Open Circuit Voltage Range (max.)
Open Circuit Voltage Range
Welding current @ 60% duty cycle
Welding current @ 100% duty cycle
PS 800 T(F) PS 1000 T(F) PS 1200 T(F)
Volts, AC
No
Hz
KVA
Amps, AC
415
3
50
44
TP-70
415
3
50
50
TP-80
415
3
50
63
TP-100
Type
CV
62
150-800
800
650
CV
62
200-1000
100
800
CV
62
200-1200
1200
1000
Volts, DC
Amps, DC
Cont.
WELDERS TO THE NATION SINCE 1951
79
www.adorwelding.com
Maestro Series 800, 1000, 1200
A range of SUBMERGED Arc Welding Equipment to suit a
wide range of applications
Cont.
General
Insulation
Class
Type
mm
Kg
Cooling
Dimensions L x W x H
Weight (Approx)
H
H
H
Forced Air
Forced Air
Forced Air
1225x800x1060 1225x800x1060 1225x800x1060
350
365
390
ORDERING INFORMATION OPTIONAL ACCESSORIES :
Description
Product Code
S10.36.011.0005
S10.36.011.0006
S10.36.011.0004
Product Code
S10.36.041.0001
S10.36.031.0001
S10.36.021.0001
S10.36.021.0003
Set Of Welding Cables SAC 800, For PS 800 (F), 800 T (F)
Set Of Welding Cables SAC 1000, For PS 800 (F), 1000 T (F)
Set Of Welding Cables SAC 1200, For PS 800 (F), 1200 T (F)
Description
WAS : Set Of Welders Accessories - All Models
SLP: Spotlight Projector - All Models
FWA: Fillet Welding Attachment - All Models
TWA: Twin Wire Attachment (2 And 2.5 Mm) - All Models
TECHNICAL SPECIFICATIONS - WELDING HEADS :
Saw Head
Max. Welding Current @ 60% Duty Cycle
Max. Welding Current @ 60% Duty Cycle
Recommended Power Source
Recommended Wire Diameter Single Wire
Recommended Wire Diameter Twin Wire
Speed Range Wire Feed
Speed Range Carriage
Unit
Amps, DC
mm
DC TIG
WH -15(F) WH -15-01(F) WH -15-02(F) WH -15-03(F)
1500
1500
1500
1500
1250
1250
1250
1250
PS 800 (F) / PS 1000 (F) / PS 1200 (F)
2, 2.5, 3.2 For 800 (F); 2, 2.5, 3.2, 4.5 For 1000 (F) & 1200 (F)
2, 2.5 (Optional)
0.5-4
0.5-4
0.5-4
0.5-4
NA
NA
NA
0.1-1.5
42 V, 1 PH, 50 Hz From Power Source
M / Min.
Volts, AC
Input To Control Unit
Range Of Adjustment
Vertical (Z)
140 (Manual) 140 (Manual) 100 (Motorized)
Horizontal (X)-Transverse To Travel Direction
mm
140 (Manual) 140 (Manual) 100 (Motorized)
140 (Manual) 140 (Manual)
Horizontal (7)-In Direction Of Travel
Maximum Swivel
Transverse To Head Travel
45
Degree
Parallel To Head Travel
30
Horizontal Swing
270
285 - 315 (Adjustable)
mm
Standard Bore For Spool
Kg
25
Weight Of Spool (max.)
Kg/Ltrs
Flux Hopper Capacity (max.)
10/7
mm
Dimensions (L X W X H)
1500x1030x580 1500x1030x580 1500x1030x600
Kg
Weight (without Flux And Wire)
80
80
110
WELDERS TO THE NATION SINCE 1951
80
100 (Motorized)
100 (Motorized)
100 (Motorized)
Cont.
1500x1030x600
110
www.adorwelding.com
Maestro Series 800, 1000, 1200
A range of SUBMERGED Arc Welding Equipment to suit a
wide range of applications
Cont.
ORDERING INFORMATION MAIN OUTFITS
SUBARC Outfit
MAESTRO 800 (F)
MAESTRO 800-01(F)
MAESTRO 800-02 (F)
MAESTRO 800-03 (F)
MAESTRO 1000 (F)
MAESTRO 1000-01(F)
MAESTRO 1000-02 (F)
MAESTRO 1000-03 (F)
MAESTRO 1200 (F)
MAESTRO 1200-01(F)
MAESTRO 1200-02 (F)
MAESTRO 1200-03 (F)
Welding Head
Product Code
SUBARC OUTFIT
WH - 15 (F)
WH - 15-01 (F)
PS 800 (F)
WH - 15-02 (F)
WH - 15 -03 (F)
WH - 15 (F)
WH - 15-01 (F)
PS 1000 (F)
WH - 15-02 (F)
WH - 15 -03 (F)
WH - 15 (F)
WH - 15-01 (F)
PS 1200 (F)
WH - 15-02 (F)
WH - 15 -03 (F)
F10.36.004.0045
F10.36.004.0046
F10.36.004.0047
F10.36.004.0048
F10.36.004.0049
F10.36.004.0050
F10.36.004.0051
F10.36.004.0052
F10.36.004.0053
F10.36.004.0054
F10.36.004.0055
F10.36.004.0056
MAESTRO 800 T(F)
MAESTRO 800 -01 T(F)
MAESTRO 800 -02 T(F)
MAESTRO 800 -03 T(F)
MAESTRO 1000 T(F)
MAESTRO 1000 -01 T(F)
MAESTRO 1000 -02 T(F)
MAESTRO 1000 -03 T(F)
MAESTRO 1200 T(F)
MAESTRO 1200 -01 T(F)
MAESTRO 1200 -02 T(F)
MAESTRO 1200 -03 T(F)
Power
Source
Power WELDING PRODUCT
Source
HEAD
CODE
WH - 15 T(F) F10.36.004.0061
WH - 15- 01 T(F) F10.36.004.0036
PS
WH - 15- 02 T(F) F10.36.004.0063
800 T(F)
WH - 15- 03 T(F) F10.36.004.0064
WH - 15 T(F) F10.36.004.0068
WH - 15- 01 T(F) F10.36.004.0037
PS
WH - 15- 02 T(F) F10.36.004.0059
1000 T(F)
WH - 15- 03 T(F) F10.36.004.0070
WH - 15 T(F) F10.36.004.0069
WH - 15- 01 T(F) F10.36.004.0038
PS
F10.36.004.0060
1200 T(F) WH - 15- 02 T(F)
WH - 15- 03 T(F) F10.36.004.0072
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
81
www.adorwelding.com
Maestro 1200 (I)
The new world class indigenous inverter based
Submerged Arc Welding Outfit
SALIENT FEATURES :
• Inverter based digitally controlled
Welding head and Power source.
• High efficiency and high power factor –
resulting in substantial energy saving
over conventional
SAW outfits
• Enhanced Reliability due to SMD
technology.
• Power source is CC-CV type and
capable for MMA/GOUGING and SAW
processes.
• *****SAW Welding can be done in either CV or CC modes. In the Constant Current mode of SAW
welding, advanced Adaptive control technology is utilized to obtain the most stable arc
parameters, highest level of penetration, and excellent weld bead finish******
• The complete system consists of inverter based power source; tractor / boom mounted welding
head and interconnecting cables. SAW flux is used for shielding weld metal against external
atmosphere.
• Inverter based power source is energy efficient giving almost 30% energy saving over conventional
type of machines.
• User can save and recall up to ten programs.
• Better user interface having 128 X 64 character LCD display for selecting various modes and button,
LED and indicator lamp, which helps in easy operation of the equipment.
• Automatically selects the MMA or SAW mode based on welding head connections to power source.
FRONT PANEL FUNCTIONS :
• Mains On 'Green' Colour Led Indication
• Operation Mode Indications (MMA / Gouging,
Saw, Remote)
• Trip 'Red' Colour Led Indication of machine is
Under Protection Mode.
• 4 digit digital displays for Voltage and Current.
• Current adjustment Encoder .
Cont.
WELDERS TO THE NATION SINCE 1951
82
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Maestro 1200 (I)
The new world class indigenous inverter based
Submerged Arc Welding Outfit
Cont.
WELDING HEAD CONTROL PANEL :
The Welding Head Control panel consists of four encoders for selecting welding parameters
selection, welding current selection, welding voltage selection and carriage speed selection
respectively.
1) Welding parameters can be seen on 128*64 character LCD as
• MATERIAL: MS/SS
• DIAMETER: 2-5mm
• WIRESPEED: 0-4 M/MIN
• UP TIME: 01-10 sec
• SAVE: 01-10
• RECALL: 01-10
2) Proper parameters can be selected by rotating the respective encoders.
3) A facility has been given for saving the welding parameters settings in at most 10 memory
locations. So the same settings can again be recalled even after turning On the machine, by
rotating RECALL option.
4) Another special feature of UP TIME is given to the user in between 1 second to 10 second, so
that after welding is OFF, wire won't stick in to the weld pool. In this case wire feeder motor will
rotate in opposite direction to pull out the wire for the specified seconds.
5) The Front panel consists of seven tact switches, for selecting various functions such as carriage
movement direction (FORWARD / REVERSE) selection, carriage motor ON / OFF command, wire
inch UP / DOWN switch and welding ON / OFF switch.
6) CC-CV Mode Selection switch for SAW is provided on panel to suit specific SAW Welding
requirements
TECHNICAL SPECIFICATIONS WELDING HEAD (WH 15 I) :
Input
Input Supply:
Voltage
Output
Welding Current Range
Duty Cycle 100% Continues
Welding Voltage Range
Welding Carriage Speed
Wire Feed Speed
General
Range Of Adjustment Vertical
Transverse To Head Travel - Horizontal
Parallel To Head Travel - Horizontal
Max Swivel :
Unit
Value
Volt
42 V (From Power Source)
Amps
Amps
100-1200
1000
26-44
0.1-1.6
0-4
Volts, DC
M/Min
M/Min
Transverse To Hand Travel
mm
140
140
140
Degree
45°
Cont.
WELDERS TO THE NATION SINCE 1951
83
www.adorwelding.com
Maestro 1200 (I)
The new world class indigenous inverter based
Submerged Arc Welding Outfit
Cont.
Parallel To Head Travel
Horizontal Open Swing
Standard Bored Spool
Welding Flux-Hooper Capacity
Wire Spool Weight
Suitable Welding wire Diameter
Dimension (L x W x H)
Total Weight Without Flux & Wire
Degree
mm
Kg./Ltr.
Kg
mm
mm
Kg.
TECHNICAL SPECIFICATIONS :
30°
270°
285-315 (Adjustable)
10/7
25
2.0,2.5,3.15,4.0,5.0
1500 x 1030 x 580
95
CC/CV
Parameter
Unit
Input
Supply Voltage, Phase Frequency :
Volts AC
Input Power @ 415 VAC @ 100% duty cycle
KVA
Input Power @ 415 VAC @ 60% duty cycle
Input Supply Current @ 415 VAC @ 100% duty cycle (1000)
Amps DC
Input Supply Current @ 415 VAC @6 0% duty cycle(1200)
%
Efficiency
Power Factor
Output
Open Circuit Voltage @415 V Input Supply
Welding Current Range (CC-GOUGING Mode)
Welding Voltage Range (CC-SAW Mode)
GOUGING
Value
415 V +15% -10%, 1 Phase, 50/60 Hz
55
66
76
92
> 85
Upto 0.93
Volts DC
Amps
Welding Current (40°C) @ 100% duty cycle
Welding Current (40°C) @ 60% duty cycle (10 min DC)
Welding Electrode Sizes (Dia.) In MMA Aplication
Welding Electrode Sizes (Dia.) In GOUGING Aplication
SAW Welding Wire Size (Dia.)
Remote Controller Optional (Can be Used In MMA/
GOUGING Process only)
Amps DC
mm
mm
10 Meter
90 V
100-1200
26-44
1000
1200
3.2,4,5,6.3 mm
Upto 12 mm
2.5,3.2,4,5 mm
Provide as Optional for Remote
Current Detting
General
Mains On 'Green' Coloir Indication
Operation Mode Indications (MMA/
GOUGING, SAW, REMOTE)
Front Panel Functions
Trip 'Red' Colour LED for indication
Machine is Under Protection Mode
4 Digit Display for Voltage & Current
Current Adjustment Encoder
Cont.
WELDERS TO THE NATION SINCE 1951
84
www.adorwelding.com
Maestro 1200 (I)
The new world class indigenous inverter based
Submerged Arc Welding Outfit
Cont.
-
Protections
Type
-
Cooling
Class Of Insulation
Degree Of Protection
Dimensions L x W x H (Without handle)
Weight (Approx)
mm
Kg
Over Voltage, Under Voltage,
Single Phasing, Over Temperature
Over Temperature Protection
Forced Air
H
IP23
930 x 525 x 950
115
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
85
www.adorwelding.com
Drying Oven
For Welding Electrodes and Submerged Arc Welding Fluxes
TYPICAL APPLICATIONS :
Reliable Ovens which works hour after hour, day after day the
same faithfull consistency.
Temperature Control : Provided with thermostat control for
precise setting of drying temperature required for various
types of electrodes.
Flawless Welds : Totally dry welding consumables yield
radiographic quality welds.
SALIENT FEATURES :
• Heavy duty drying ovens for welding electrode &
submerged arc welding fluxes.
• User friendly.
• Robust constructions.
• Heavy duty thermostats for accurate
temperature controls throughout range.
• Heavy duty metallic body.
• Uniform heating of charged materials.
TECHNICAL SPECIFICATIONS:
ADORPORT
ADORPORT
110V/220V
ADORDRY-I
ADORDRY-II
ADORDRY-III
ADORFLUX
Voltage
230 V
110V / 220V
AC
230V
AC
230V
AC
230V
AC
415V
AC
Current
(Amps)
2
4/2
7.5
10
20
10
1 Phase
1 Phase
1 Phase
1 Phase
1 Phase
3 Phase
50 Hz
50 Hz
50 Hz
50 Hz
50 Hz
50 Hz
0.5 KW
0.5 KW
1.75 KW
2.25 KW
4.5 KW
12 KW
50°C - 250°C
50°C - 250°C
50°C - 250°C
50°C - 350°C
50°C - 500°C
50°C - 400°C
Models
Input
Phase
Frequency
Watts
Output
Temperature
Cont.
WELDERS TO THE NATION SINCE 1951
86
www.adorwelding.com
Drying Oven
For Welding Electrodes and Submerged Arc Welding Fluxes
Cont.
Models
ADORPORT
ADORPORT
110V/220V
ADORDRY-I
ADORDRY-II
ADORDRY-III ADORDRY-III
About 4 kg.
of 450 mm
electrodes
About 25 kg.
of 450 mm
electrodes
About 25 kg.
of 450 mm
electrodes
About 25 kg.
of 450 mm
electrodes
General Specifications
Capacity
Working
Space
About 4 kg.
of 450 mm
electrodes
About 100 kg.
of Flux
440 x 450 x
440 x 450 x
440 x 450 x
600 x 600 x
80 mm dia. X
80 mm dia. X
490mm(HWD) 490mm(HWD) 490mm(HWD) 750mm(HWD)
445 mm
445 mm
depth (Approx.) depth (Approx.) Height(Approx.) Height(Approx.) Height(Approx.) Height(Approx.)
No.of Shelves
-
-
Five
Five
Five
Six
Air Circulation
Natural
Convection
Natural
Convection
Natural
Convection
Natural
Convection
Natural
Convection
Forced Air
Temp. Control THERMOSTAT THERMOSTAT THERMOSTAT
WELDERS TO THE NATION SINCE 1951
87
THERMOSTAT
With
Electronic
Controller
THERMOSTAT With Electronic
Controller & Digital
Temperature Indicator
www.adorwelding.com
UNI - MAESTRO
RETROFIT UNIT FOR SAW
The customized Retrofit unit (complete with new welding head) for
Interfacing new welding head (diode based) with old model of SAW Power Source
INTERFACE UNIT WITH
INTERCONNECTION CABLE
INTERFACE UNIT WITH
INTERCONNECTION CABLE
•
The UNI-MAESTRO retrofit box is a “BORN AGAIN PACKAGE (Rejuvenate)” to upgrade productivity
from existing old working power source, Model: CPR-1204 / CPR-1205 / PS-1200, but with welding
head which is in non-working condition or the customer is not having welding head.
•
Old version of “UP-15-CP / WH-15” series Welding Heads are upgraded with New “Feather-Touch
controlled WH-15 (F)” series (Diode based) Welding Heads, as old version of “UP-15-CP / WH-15”
are discontinued from AWL production range.
•
The complete outfit consists of Retrofit box, tractor mounted or boom mounted submerged arc
welding unit, inter-connection control cable between Power source and Retrofit box. These are
interfaced with suitable capacity of old power source CPR-1204 / CPR-1205 / PS-1200, which is
already available with the customer.
COMPLETE SYSTEM:
The complete system or outfit consists of:
1. Retrofit Box (Interface Box)
2. Welding Head type WH 15 (F) or WH 15-01 (F) => suitable for Diode based systems only
3. Interconnection control cable between power source & Welding Head - 10 meters length
WELDERS TO THE NATION SINCE 1951
88
www.adorwelding.com
UNI - MAESTRO
RETROFIT UNIT FOR SAW
CONNECTION SYSTEM
EXISTING OLD DIODE BASED
SAW POWER SOURCE - CUSTOMER
WELDING HEAD
ORDERING INFORMATION:
UNI - MAESTRO RETROFIT UNIT (Comprising of Interface box, Welding
Head Assembly type WH – 15 (F) Tractor mounted, 10 Meter
Interconnection cable between Interface Box and Welding Head)
S15.01.001.0601
UNI - MAESTRO RETROFIT UNIT (Comprising of Interface box, Welding
Head Assembly type WH – 15 01 (F) Boom mounted, 10 Meter
Interconnection cable between Interface Box and Welding Head)
S15.01.001.0602
WELDERS TO THE NATION SINCE 1951
89
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Combo MS 600
Mechanised Attachment for GMAW / FCAW and SAW processes
Optimizing welding machine utilization and cost
Ideal for medium thickness structural / vessel fabrication jobs
SALIENT FEATURES :
• Optimum use of existing MIG welding machines
• Economical - Minimum investment since there is no need to buy
complete SAW outfit
• Flexibility in machine utilization for GMAW/FCAW and SAW
welding processes
• Increased welding productivity wherever possible, by using SAW
welding process instead of GMAW or FCAW process
• Increase in welding productivity even in GMAW/FCAW welding
process by using mechanized MIG torch travel instead of manual
MIG torch travel used in semiautomatic GMAW/FCAW welding
INTRODUCTION
SMAW and GMAW welding processes are very common processes used for fabrication jobs. Most
small and medium size fabrication and production shops use these processes. The GTAW and SAW
welding processes are not that common and hence are not used in every welding fabrication shop.
Thus welding equipments used for SMAW and GMAW welding processes are observed in most
fabrication shops. When these shops are required to use SAW welding processes to either increase the
welding productivity on existing jobs or for some new odd jobs which may not be very regular but SAW
welding is mandatory for these jobs, then they have to invest in purchasing SAW welding equipments,
just to complete such odd jobs and once these jobs are completed then the new SAW welding
equipments purchased may remain unused for quite some period. The power source characteristics
required for welding equipments for GMAW and SAW welding processes are the same i.e. constant
voltage (CV), hence it is possible to convert GMAW welding equipment for SAW welding process. In
SAW process flux is required to shield the arc instead of shielding gas used in GMAW welding process.
Thus in such situation instead of purchasing a complete SAW equipment, if only tractor type motorized
welding head with flux dispensing arrangement is procured, then this SAW welding head can be used
for both SAW and GMAW welding processes (with the existing MIG power source of 600 amps) by
mounting GMAW torch head on this tractor as illustrated in the pictures given on next pages.
ADOR WELDING LIMITED has developed the Mechanization attachment (Model – Combo MS 600)
mounted on travel carriage for GMAW / FCAW / SAW welding (to be used with standard Co2
welding machine) which is very useful and handy to complete above mentioned jobs without really
purchasing the new SAW welding outfit, Ranger 600 consisting of power source and welding head.
Thus the complete set up including mechanization attachment mentioned above, can be used for
the combination of welding processes like GMAW, FCAW and SAW etc.
Cont.
WELDERS TO THE NATION SINCE 1951
90
www.adorwelding.com
Combo MS 600
Mechanised Attachment for GMAW / FCAW and SAW processes
Optimizing welding machine utilization and cost
Ideal for medium thickness structural / vessel fabrication jobs
Cont
WHAT IS MECHANIZATION ATTACHMENT AND THE COMPLETE SYSTEM?
In this arrangement, existing MIG outfit with power source, wire feeder and torch is used. From this outfit,
standard MIG welding torch is mounted on the travel carriage (customized SAW welding head) and the
existing wire feeder is used for wire feeding purpose. Using this mechanized set up GMAW/FCAW welding
can be done. The SAW welding can be done using the same mechanized set up by connecting flux hopper,
flux hose and flux dispenser provided with the attachment. User has the option to carry out normal
semiautomatic CO2 / MIG welding using MIG torch manually or mechanized GMAW / FCAW / SAW
welding using the carriage on which above mentioned MIG torch is mounted. The operator/welder has to
start shielding gas flow when he needs to use MIG process and use the flux (after stopping shielding gas
flow) through flux hopper & dispenser when SAW process is to be usedThis mechanization arrangement
thus enables the fabricator to carry out manual and semiautomatic GMAW and FCAW welding as well
asmechanized GMAW / FCAW / SAW welding of pipes / plates from 7 mm to 20 mm thickness. In case user
does not have the MIG or GMAW outfit, then he can also buy a complete new set up consisting of MIG
power source, Wire feeder and Torch, apart from the mechanization attachment, Model-Combo MS 600.
Thus the total scope of supply will be as follows
WELDERS TO THE NATION SINCE 1951
91
www.adorwelding.com
Combo MS 600
Mechanised Attachment for GMAW / FCAW and SAW processes
Optimizing welding machine utilization and cost
Ideal for medium thickness structural / vessel fabrication jobs
SCOPE OF SUPPLY:
A. When MIG outfit is not available with the user
1. RANGER-600 consisting of Power source, Model: TCVR-600, Wire feeder, Model: FEEDLITE- 40
(NEH) & welding torch, MTG-600(E) with standard accessories.
2. Mechanized Attachment Model – Combo MS 600 consisting of customized SAW welding
carriage trolley with manual horizontal and vertical slides, necessary brackets for mounting the
torch, controller having controls for carriage drive, weld controls, wire feed controls, flux hopper
with flux hose and flux dispenser, attachments for fillet welding, pointer assembly etc.
3. A Connection Box for connecting RANGER 600 with the trolley assembly Necessary Inter
connection cables for joining RANGER-600 to connection box and connection box to mechanized
trolley.
B. When MIG outfit is available with the user
1. Mechanized Attachment Model – Combo MS 600 consisting of customized SAW welding
carriage trolley with manual horizontal and vertical slides, necessary brackets for mounting the
torch, controller having controls for carriage drive, weld controls, wire feed controls, flux hopper
with flux hose and flux dispenser, attachments for fillet welding, pointer assembly etc.
2. A Connection Box for connecting RANGER 600 with the trolley assembly
3. Necessary Inter connection cables for joining RANGER-600 to connection box and connection
box to mechanized trolley.
The entire set up and connection arrangements between the power source, connection box and the welding tractor head is shown in the
photograph and connections between various components are illustrated below for easy understanding
SET - UP OF MECHANISATION ATTACHMENT
FOR GMAW / FCAW / SAW WELDING.
MODEL - COMBO-MS 600
Note: Power source, wire feeder & welding torch not in the standard scope of supply
WELDERS TO THE NATION SINCE 1951
92
www.adorwelding.com
Combo MS 600
Mechanised Attachment for GMAW / FCAW and SAW processes
Optimizing welding machine utilization and cost
Ideal for medium thickness structural / vessel fabrication jobs
Cont.
SPECIFICATIONS :
Unit
Combo MS 600
A
A
mm
600
465
1.2, 1.6, 2.0,
m/min.
m/min.
-
1.2 to 18
0.1 to 1.5
42V from connection box
mm
140
mm
140
Degree
Degree
Degree
Kg
Kg/Ltr
45
30
270
15
10/7
mm
mm
mm
Kg
1100
810
760
95
Product
COMBO MS-600
Product Code
F10.36.004.0108
Technical Specifications
Max. Welding current
@ 60% duty cycle
@ 100% duty cycle
Wire diameter
Speed range
Wirefeed
Carriage
Input to controller
Range of adjustment
Vertical (manual)
Transverse to head travel
Horizontal (manual)
Max. swivel :
Transverse to head travel
Parallel to head travel
Horizontal open swing
Weight of the spool (Max.)
Flux hopper capacity
Dimensions:
Length
Height
Width
Total weight without flux and wire
ORDERING INFORMATION:
Mechanised Outfit
ORDERING INFORMATION:
CO2/MIG
Welding Torches
ADOR TW-402(E)
MTG-600 E
S15.01.002.0117
S15.01.002.0083
MTG-600 (BM)-1
MTG-600 (BM)-2
MTG-600 (BM)-3
S15.01.002.0951
S15.01.002.0952
S15.01.002.0953
Cont.
WELDERS TO THE NATION SINCE 1951
93
www.adorwelding.com
Combo MS 600
Mechanised Attachment for GMAW / FCAW and SAW processes
Optimizing welding machine utilization and cost
Ideal for medium thickness structural / vessel fabrication jobs
Cont.
SPECIFIC APLICATION WHERE THIS MECHANIZATION CAN BE IDEALLY USED
VESSEL FABRICATION
PIPE TO FLANGE WELDING
H-BEAM / I-BEAM WELDING
BOX SECTION WELDING
C-SEAM
L-SEAM
C-SEAM
WELDING TORCH
L-SEAM WELDING WITH TRACK
C-SEAM WELDING WITH ROTATOR
PIPE TO PIPE WELDING
C-SEAM WELDING WITH
POSITIONS ROTATOR
PLATE TO PLATE WELDING
C-SAME
L-SEAM
C-SEAM WELDING WITH
POSITIONS ROTATOR
L-SEAM
DOWN HAND FILLET WELDING
WITH TRACK/GUIDE RAIL
L-SEAM
DOWN HAND GROOVE WELDING
WITH TRACK / GUIDE RAIL
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and
will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
WELDERS TO THE NATION SINCE 1951
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www.adorwelding.com
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