OMEGA 27035, 27036 Hydraulic Service Jack Operating Instructions & Parts Manual
Below you will find brief information for Hydraulic Service Jack 27035, Hydraulic Service Jack 27036. The MagicLift™ Hydraulic Service Jack is designed to lift, but not support, one end of a vehicle. This product has a unique feature that provides fast, no load lifts to the jacking point, at which time it lifts in approximately 1/4"~3/4" increments. It has a 3-1/2 Ton capacity and is designed to lift vehicles safely. This manual provides important information about the product as well as safety rules to ensure safe operation.
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Operating Instructions & Parts Manual
MagicLift™ Hydraulic Service Jack
Model
27035
27036
(w/one piece handle)
Capacity
31 / 2 Ton
31 / 2 Ton
!
Model 27035
U.S. Patent No's. 5,755,099 • 5,946,912
Model 27036
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
AdveRTenCIA
• Leer, comprender, y seguir las instrucciónes antes de utilizar el aparato.
• El manual de instrucciónes y la información de seguridad deben estar comunicado en lengua del operador antes del uso.
• No seguir estas indicaciónes puede causar daños personales o materiales.
!
WARNING
To avoid crushing and related injuries:
neveR work on, under or around a load supported only by a hydraulic jack. ALWAYS use adequately rated jack stands.
SFA Companies
http://www.omegalift.com
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
Printed in China
27035-M2 rev 03/10
SAFeTY And GeneRAL InFORMATIOn
Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack before using. The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use it. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a factory authorized service center (contact distributor or manufacturer for list of authorized service centers). It is recommended that an annual inspection be done by qualified personnel.
Labels and Operator's Manuals are available from the manufacturer.
PROdUCT deSCRIPTIOn
Hydraulic Service Jack is designed to lift, but not support, one end of a vehicle. Immediately after lifting, loads must be supported by a pair of appropriately rated jack stands. This MagicLift™ service jack has a unique feature that provides fast, no load lifts to the jacking point, at which time it lifts in approximately 1/4"~3/4" increments.
!
NEVER use hydraulic jack as stand-alone device. After lifting, immediately support the lifted vehicle with
a pair of appropriately rated jack stands.
PRePARATIOn
Assembly
1. For model 27035, assemble the 2-piece handle with provided bolt.
2. Insert handle into the handle fork. Tighten the bolt on handle fork to prevent accidental removal of handle while in use.
Before Use
1. Verify that the product and application are compatible, if in doubt call Omega Tech Service (888) 332-6419.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the product, its components and recognize the hazards associated with its use.
3. To familiarize yourself with basic operation, locate and turn the release valve (handle):
a. Clockwise until firm resistance is felt to further turning. This is the ‘ CLOSed’ release valve position used to
raise the saddle.
b. Counter-clockwise, but no more than 1/2 turn from the closed position. This is the ‘ OPen’ release valve
position used to lower the saddle.
4. With saddle fully lowered, remove the vent screw. Pump 6 to 8 full strokes. This will help release any pressurized air which may be trapped within the reservoir. Check oil level. Proper oil level will vary from just covering the ram cylinder to 3/16” above it as seen from the oil filler hole. Reinstall vent screw.
5. Ensure that jack rolls freely. Raise and lower the unloaded saddle throughout the lifting range before putting into service to ensure the pump operates smoothly. Replace worn or damaged parts and assemblies with Omega authorized replacement parts only.
2
SPeCIFICATIOnS
Model Capacity
27035
27036
3-1/2 Ton
Jack Size (L x W x H)
30-7/8" x 14-7/8" x 7-1/4"
Min. Height Max. Height
4" 21-5/8"
Saddle Dia.
4-3/4"
OPeRATIOn
Lifting
!
Only attachments and/or adapters supplied by the manufacturer shall be used. Lift only on area of the
vehicle as specified by the vehicle manufacturer.
1. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock each unlifted wheel in both directions to prevent inadvertent vehicle movement.
2. Close the release valve by turning the handle clockwise until firm resistance is felt.
3. Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the vehicle. Center jack saddle under lift point.
4. Verify lift point, pump handle to contact lift point. To lift, pump handle until load reaches desired height.
5. Transfer the load immediately to appropriately rated jack stands.
!
!
NEVER use hydraulic jack as a stand alone device! ALWAYS transfer the lifted load IMMEDIATELY to a pair of appropriately rated jack stands. Use one pair of jack stands per vehicle. Rated capacity is per pair only! Do not exceed rated capacity.
Lowering
Be sure all tools and personnel are clear before lowering load. Slowly open the release valve! The more you turn the handle counter-clockwise, the faster the load will come down. Maintain control of the rate of speed at which the load lowers at all times!
1. Raise load high enough to clear the jack stands.
2. Remove jack stands carefully.
3. Slowly turn the handle counter-clockwise, but no more than 1/2 full turn. If the load fails to lower:
a. Use another jack to raise the vehicle high enough to reinstall jack stands.
b. Remove the malfunctioning jack and then the jack stands.
c. Use the functioning jack to lower the vehicle.
4. After removing jack from under the vehicle, fully lower the saddle to reduce ram exposure to rust and contamination.
Oil Filler Vent Screw
(on top of hydraulic reservoir)
Handle
(release valve)
Saddle
Lifting Arm
Front Wheel
Handle Fork
Caster
Figure 1 - Typical Jack Nomenclature
3
!
WARNING
• Study, understand, and follow all printed materials provided with/on this product before use.
• do not exceed rated capacity.
• Use only on hard, level surface.
• This is a lifting device only!
• Immediately after lifting, support the load with
a pair of appropriately rated jack stands.
• Lift only on areas of the vehicle as specified by the vehicle manufacturer.
• do not move or dolly the vehicle while on the jack.
• No alterations shall be made to this product.
FAILURe TO HEED THESE MARKINGS MAY
ReSULT IN PeRSOnAL InJURY And/OR
PROPeRTY dAMAGe
!
WARNING
X
To avoid crushing and related injuries:
• never work on, under or around a load supported only by hydraulic jack.
• Always use adequately rated jack stands.
• Chock each unlifted tire in both directions.
• do not use this device to lift, level, lower, support nor move a house, mobile home, travel trailer, camper or any building structure.
• Be alert and sober when using this product. Do not operate under the influence of drugs or alcohol.
MAInTenAnCe
nOTe: Use only good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load. Omega recommends Mobil DTE 13M or equivalent.
Adding oil
1. With saddle fully lowered set jack in its upright, level position. Remove vent screw.
2. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall vent screw.
Changing oil
For best performance and longest life, replace the complete fluid supply at least once per year.
1. With saddle fully lowered, remove vent screw.
2. Lay the jack on its side and drain the fluid into a suitable container.
note. Dispose of hydraulic fluid in accordance with local regulations.
3. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall vent screw.
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels, casters and pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
note: Never use sandpaper or abrasive material on these surfaces!
Storage
When not in use, store the jack with saddle fully lowered.
4
TROUBLeSHOOTInG
Symptom
Jack will not lift load
Jack will lift, but not maintain pressure
Possible Causes
• Release valve not tightly closed
• Load is too heavy
• Release valve not tightly closed
• Hydraulic unit malfunction
Jack will not lower after unloading • Reservoir overfilled
• Linkages binding
• Fluid level low
Poor lift performance • Fluid level low
• Hydraulic unit malfunction
Will not lift to full extension • Fluid level low
Corrective Action
• Ensure release valve tightly closed
• Consider higher capacity jack
• Ensure release valve tightly closed
• Discontinue use, contact Omega technical service
• Drain fluid to proper level
• Clean and lubricate moving parts
• Ensure proper fluid level
• Ensure proper fluid level
• Discontinue use, contact Omega technical service
• Ensure proper fluid level
RePLACeMenT PARTS
(refer to page 6 & 7)
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, please give the Model number, part number and parts description. Call or write for current pricing: SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
E-Mail: [email protected] Tel: (888) 332-6419 Fax: (816) 891-6599 Website: http://www.omegalift.com
One YeAR LIMITed WARRAnTY
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE CONSUMER'S
SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS
DESCRIBED ABOVE. (2) SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL
DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE
LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS
EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN
LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION, ALTERATION, ABUSE,
UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY
THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
5
Replacement Parts Illustration for model 27035 & 27036:
65
Replacement Parts for model 27035 & 27036:
8b
9
10
7a
7b
5
6
8a
Item
1
2
3
4
11
12
13
14
15
16
17
18
19
**
Part No.
Description
G730-04000-000 Hydraulic Power Unit
G730-90009-K01 Front Wheel Assy.
G520-90026-K02 Rear Caster Assy.
G730-00004-000 Saddle
G62S-03300-200 Vent Screw Assy.
G730-90009-K04 U-joint Assy.
G730-90009-K02 Handle (2 pc.)
G62S-04000-000 Handle (1 pc.)
G933-00001-000 Handle Grip
G61G-00001-000 Foam Handle Pad 1
5102-08018-000 Handle Retaining Bolt, M8*18 1
G931-00009-000 Spring, Handle Fork (Right) 1
1
1
1
1
1
Qty
1
2
2
1
G931-00003-000 Spring, Lift Arm
G610-03005-000 Spring, Pump
G610-00009-000 Bolt
5303-00020-000 Lock Washer, M20
G62S-00008-000 Bolt, M12
5303-00012-000 Lock Washer, M12
G730-00005-000 Cover
1
2
2
1
4
4
1
G730-90009-K03 Pump Piston Assembly
G62S-05000-000 Handle Fork
G6122S-120 Repair Kit -
1
1
Repair Kit Contents
M
N
P
Q
K
L
H
J
F
G
D
E
Item Description
A O-ring, D7.8x2.65
B
C
Back-up Ring
O-ring, D15x2.65
U-cup
Back-up Ring
O-ring, D44.5x2.4
Back-up Ring
O-ring, D63x2.65
O-ring, D8.2x2.4
O-ring, D31.6x3.5
Back-up Ring
Steel Ball, D9.52
Steel Ball, D6.35
Back-up Ring
O-ring, D6x3
T
U
R
S
O-ring, D7.2x2.65
Back-up Ring
O-ring, D17.6x2.5
Back-up Ring
V O-ring, D25x2.65
W Steel Ball, D6.74
(in #5) O-ring, D8.8x1.9
1
1
2
5
1
2
2
2
1
1
1
1
Qty
4
1
1
1
1
1
2
1
1
2
** Replacement requires special skills, knowledge, and equipment. Only authorized service center may perform the repair and/or replacement of these items.
7
note Page
8
Contact:
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
Tel:(888)332-6419 Fax:(816)891-6599
E-Mail:[email protected]
Omega Website: http://www.omegalift.com

Public link updated
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Key features
- 3-1/2 Ton capacity
- Fast, no load lifts
- Lifts in 1/4"~3/4" increments
- Unique lifting feature
- Designed for lifting vehicles
- Safety rules for safe operation