Sloan 900 Exposed Flushometer, 900 Concealed Flushometer Flushometer Repair Parts and Maintenance Guide

Repair Parts and Maintenance Guide
Series 900® Flushometer
Manual Flushometers
PARTS LIST FOR SERIES 900® EXPOSED FLUSHOMETER
Item
No.
1.
2A.
2B.
2C.
3A.
Code No. Part No. Description
0301048
A-143-AValve Body
0318065PK HY-65Valve Actuator Housing
0301082PK A-6Housing Nut
3318001PK HY-83-AActuator Cartridge Assembly
3308386
H-700-ABak-Chek® Control Stop (Royal Valves) for 1”
3308384 for ¾”
3B. 0388065 H-790-ABak-Chek® Control Stop (Regal XL Valves) for 1”
0388064 for ¾”
4A. 3893004 V-600-AA1½” (38 mm) Vacuum Breaker Assembly
4B. 3393006 V-600-AA1¼” (32 mm) Vacuum Breaker Assembly
4C. 3393004 V-600-AA¾” (19 mm) Vacuum Breaker Assembly
4D. 0393003 V-600-AVacuum Breaker
5. 0396293 F-1091½” (38 mm) Elbow Flush Connection
6A. 0306146 F-5-AT1-1/2” (38 mm) Spud Coupling Assembly
(Royal Valves)
0306145F-56-A1½” (38 mm) Spud Coupling Assembly
(Regal XL Valves)
6B. 0306140 F-5-AU1¼” (32 mm) Spud Coupling Assembly (Royal Valves)
0306142F-55-A1¼” (32 mm) Spud Coupling Assembly
(Regal XL Valves)
6C. 0306125 F-5-AW¾” (19 mm) Spud Coupling Assembly (Royal Valves)
0306102F-54-A¾” (19 mm) Spud Coupling Assembly
(Regal XL Valves)
7. 3308782H-633-AA1” (25 mm) Sweat Solder Kit & Cast Wall Flange w/
Set Screw
3308788H-636-AA¾” (19 mm) Sweat Solder Kit & Cast Wall Flange w/
Set Screw
8. 0318064PKHY-646” Chrome Sleeve
9. ‡
F-7
Supply Flange
10. 3318002 HY-112-APlate with Screws
11A. 3308772H-1010-AFree Spinning Vandal Resistant Stop Cap
(Royal Valves)
11B. 5388002 H-528Vandal Resistant Hole Plug (Regal Valves)
12A. 0318221
HY-146 1/4” (6mm) x 48” (1219 mm) Yellow connecting tube
12B. 0318217
HY-145 1/4” (6mm) x 48” (1219 mm) Blue connecting tube
7
3B
3A
11B
10
12B
2C
9
1
11A
8
12A
2A
4A
2B
4D
4C
4B
6C
6B
5
6A
6A
† Part number varies with valve model variation; consult factory.
‡ Length varies with valve variation; consult factory.
22
The information contained in this document is subject to change without notice.
Repair Parts and Maintenance Guide
Series 900® Flushometer
PARTS LIST FOR SERIES 900® CONCEALED FLUSHOMETER
10
11A
11B
Code No. Part No. Description
0301173 A-72RB Royal® Cover
0301168 A-71Inside Cover
SEE THE INSIDE PARTS KIT CHART ON NEXT PAGE
3323182 V-651-AVacuum Breaker Repair Kit
0308690 H-550RB Tailpiece Coupling
0308802 H-551-ARB Adjustable Tailpiece, 2-1/16” (52 mm)
5308696 H-553O-ring – 24 per package
5308381 H-552Locking ring – 12 per package
0388010 H-730-ARB Wheel Handle Bak-Chek® Control Stop
3308855 H-541-A1” Wheel Handle Repair Kit for H-730-A Control Stop
3308858 H-543-A3/4” Wheel Handle Repair Kit for H-730-A
Control Stop
10. 0308919 H-558-AWheel Handle
11A. 0208083 H-6231” RB Bonnet
11B. 0208083 H-6233/4” RB Bonnet
12. See page V-500-AA Royal Vacuum Breaker Flush Connection
111
(specify length and size)
13. 0306619
F-2-AA1-1/2” (38 mm) RB Couplings (2 each), Friction
Rings (2 each), and Rubber Gaskets (2 each)
14. 0206146 F-21RB Elbow
15. 0306091 F-2-A1-1/2” (38 mm) RB Coupling and S-21 Flat Rigid
Gasket
16. See pages F-100
RB Flared End Flush Connection (specify length)
111-116
17. See pages F-15-A
3/4” (19 mm) RB Elbow Flush Connection with
111-116
Coupling and Rubber Gasket (specify length)
18. 0306054 F-2-A3/4” (19 mm) RB Coupling, Friction Ring, and
Rubber Gasket
19. 0318024 HY-109RB Valve Actuator Housing (includes fittings)
20A. 0318221 HY-1461/4” (6 mm) x 48” (1219 mm) Yellow Connecting
Tubes (2 required)
20B. 0318217 HY-1451/4” (6 mm) x 48” (1219 mm) Blue Connecting
Tubes (2 required)
21. 0301082 A-6RB Handle Coupling Nut
22. 3318005 HY-109-AActuator Housing Assembly (includes items 21 & 24)
23. 3318001 HY-83-AActuator Cartridge Assembly
24. 0337086 DO-22
O-ring for HY-109-A Adapter
25. SEE SLIP JOINT GASKETS AND RINGS TABLE BELOW
26. 0301050 A143-A RB Valve Body
9A
9B
Series 900®
Concealed
Flushometer
8
1
2
7A
3
7B
6
5
21
24
23
26
20B
20A
4
19
22
To Push Button Actuator
See Actuator Variations for
applicable Push Button style.
17
12
Includes
Item No. 4
25
25
18
13
14
25
ITEM 27. SLIP JOINT GASKETS AND RINGS
Size
Code No.
1-1/2”
5306058
5322001
0319086/5319086
0319079
1-1/2” x 1-1/4”0396062
1-1/4”
5306057
5322176
0307052/5307052
1”
5306056
5306115
3/4”
5306055
5306113
Part No.
F-3
VBF-5
S-30
S-21
F-105
F-3
VBF-5
G-21
F-3
F-5
F-3
F-5
15
Description
Red Friction Ring
Black Slip Joint Gasket
Flexible Seat
Rigid Seat (rubber over brass)
Slip Joint Gasket – Rigid
Red Friction Ring
Black Slip Joint Gasket
Rigid Seat (rubber over brass)
Red Friction Ring
Black Slip Joint Gasket
Red Friction Ring
Black Slip Joint Gasket
The information contained in this document is subject to change without notice.
Manual Flushometers
Item
No.
1. 2. 3. 4. 5. 6. 7A.
7B.
8. 9A. 9B. 25
16
S-21 Rigid Seat
ABBREVIATIONS:
CP = Chrome plated
RB = Rough brass
gpf = gallons per flush
Lpf = Liters per flush
LC = Low consumption
WH = Wheel handle
TAILPIECES, CONTROL STOPS, PUSH BUTTONS AND
FLUSH CONNECTIONS
For additional information on tailpieces, control stops, push
buttons and flush connections see Showerheads, Parts and
Accessories Tab.
23
Repair Parts and Maintenance Guide
Series 900® Flushometer
COVER
ITEM 3. INSIDE PARTS KITS (SEE ILLUSTRATION ON PREVIOUS PAGE)
CONTROL
STOP
Manual Flushometers
BODY
Connecting
Tubes
Code No.
3301502
STOP
COUPLING
ACTUATOR
(FLUSHOMETER)
3301501
3301505
3301504
3301503
3301500
3301506
TAILPIECE
COUPLING
FLUSH CONNECTION
(VACUUM BREAKER)
Part No.
Application
A-1041-ALow Consumption Water Closets1.6 gpf (6.0 Lpf)*
A-1038-AWater Saver Water Closets-3.5 gpf (13.2 Lpf)*
A-1044-A9 Liter European Water Closets-2.4 gpf (9.0 Lpf)
A-1043-AWash Down Urinals-0.5 gpf (1.9 Lpf)
A-1042-ALow Consumption Urinals-1.0 gpf (3.8 Lpf)*
A-1037-AWater Saver Urinals-1.5 gpf (5.7 Lpf)*
A-1045-AHigh-Efficiency Water Closets-1.28 gpf (4.8 Lpf)
* Water Saver (3.5 gpf closet and 1.5 gpf urinal) and Low Consumption (1.6 gpf closet and 1.0 gpf urinal) fixtures
must use matching gpf (Lpf) diaphragm kits; using a smaller gpf (Lpf) kit in fixtures not intended for less volume
will result in inadequate dilution in urinals and improper evacuation in closets.
Push Button Actuator
(Specify Type)
HYDRAULIC INSIDE PARTS REPAIR KITS
HY-1101-A
Code No.
Part No.
Description
3318011
HY-1101-A
Hydraulic Royal 1.6C
3318012
HY-1102-A
Hydraulic Royal 3.5C
3318013
HY-1103-A
Hydraulic Royal 2.4C
3318014
HY-1106-A
Hydraulic Royal 0.5U
3318015
HY-1107-A
Hydraulic Royal 1.0U
3318016
HY-1108-A
Hydraulic Royal 1.5U
Comes with: Diaphragm, Actuator Cartridge Assembly,
Tailpiece O-ring and Vacuum Breaker Assembly
Elbow flush connection,
couplings & outlet Tube
24
The information contained in this document is subject to change without notice.
Repair Parts and Maintenance Guide
Series 900® Flushometer
HY-49-A (0318049)
METAL PARTITION PUSH BUTTON
1
1
3
1 2 3
32
3
3
1
2
3
3
12
2
1
3
1
2
4
1
4
2
21
Item
1
No. Code No. Part
No. Description
4
1. 3318007 HY-1000-APush Button Kit –
includes Push Button,
Flange, Spring & Set
Screw
2. 0318004 HY-3Spring
3. 3318010 HY-1003-AMounting Flange Kit
– includes Mounting
Flange, Mounting Nut,
Screws (2) & Tinnerman
Nuts (2)
4. 0318123 HY-71-AActuator Assembly
NOTE: Includes HY-32-A cartridge (shown at right)
NOTE: Maximum distance from button to valve is 20’
(longer tubing required)
NOTE: HY-30 84” longer tubing (0318094)
4
8
4
6
7
6
4
5
3
5
2
Manual Flushometers
3
HY-108-A (0318119)
PENAL WARE METAL
PUSH BUTTON
HY-72-A (0318072)
SIDE WALL PUSH BUTTON
1
1
8
6
7
6
5
4
5
4
8
3
6
7
Item6
No. Code No. Part No.3 Description
5
1. 3318007 HY-1000-APush Button Kit – includes
Push Button, Flange,
Spring & Set Screw
2. 0318004 HY-3Spring
3. 3318008 HY-1001-AMounting Flange Kit –
includes Mounting Flange,
Mounting Nut, Screws (2),
Nuts (2) & Washers (2)
4. 0318123 HY-71-AActuator Assembly
5. 0318041 HY-40Plate
6. 0305173 EL-173Screws (4)
7. 0318073 HY-73Extension Adapter
8. 0318074 HY-74Extension Stem
4
5
Item
No. Code No.
1. 0318116
2. 0318111
3. 0318112
4. 0318115
5. 0305134
6. 0318078
Part No. Description
HY-91Flange
HY-94Mounting Washer
HY-93Mounting Nut
HY-86-APush Button Assembly
EL-109Spring
HY-50-AActuator Assembly
NOTE: Includes HY-32-A cartridge (shown below)
NOTE: Maximum distance from button to valve is 20’
(longer tubing required)
NOTE: HY-30 84” longer tubing (0318094)
HY-32-A ACTUATOR CARTRIDGE ASSEMBLY
NOTE: Includes HY-32-A cartridge (shown at right)
NOTE: Maximum distance from button to valve is 20’
(longer tubing required)
NOTE: HY-30 84” longer tubing (0318094)
For use with
HY-50-A and
HY-71-A actuator
assemblies
HY-100-A (0318117)
FIXTURE WALL METAL PUSH BUTTON
Item
No. Code No.
1. 0318117
2. 3318006
3. 0305134
4. 0318078
5. 0318028
6. 0318109
7. 3318009
Part No. Description
HY-100-AFixture Wall Metal Button Assembly
HY-111-AMetal Button Kit
EL-109Spring
HY-50-AActuator Assembly
HY-29Threaded Rod
HY-105Spacer
HY-1002-AMounting Strap Kit
1
2
4
2
3
4
1
5
3
6
5
1
2
2
3
HY-33-A (0318001)
FIXTURE WALL PUSH BUTTON
1. 2. 3. 4. 5. 6. 7. 8. 0318001HY-33-AFixture Wall Push Button Assembly
3318007 HY-1000-APush Button Kit
0318004 HY-3Spring
3318008 HY-1001-AMounting Flange Kit
0318078 HY-50-AActuator Assembly
0318028 HY-29Threaded Rod
0318109 HY-105Spacer
3318009 HY-1002-AMounting Strap Kit
The information contained in this document is subject to change without notice.
25
4
3
4
6
7
7
1
5
5
6
6
7
8
7
8
Repair Parts and Maintenance Guide
Series 900® Flushometer
HY-100-A (0318117)
METAL PUSH BUTTON PANEL MOUNT
HY-125-A (0318183)
METAL PUSH BUTTON
(MBPM VARIATION)
(MBFW VARIATION)
FIXTURE WALL (FW VARIATION)
Item
No. Code No. Part No. Description
1. 0318115 HY-86-APush Button Kit –
includes Push Button,
Flange, Spring & Set
Screw
2. 0305134 EL-109Spring
3. 0318111 HY-94-AMounting Flange Kit –
includes Mounting Nut,
Screws (2) & Tinnerman
Nuts (2)
4. 0318123 HY-91-AFlange
Item
No. Code No. Part No. Description
1. 3318115 HY-86-APush Button Kit – includes
Push Button, Flange,
Spring & Set Screw
2. 0318109 HY-105Spacer Mounting Tube
3. 0318125 HY-95-AMounting Flange Kit –
includes Mounting Flange,
Mounting Nut, Screws (2),
Nuts (2) & Washers (2)
4. 0318123 HY-4-ARB Actuator Assembly
5. 0318019 HY-20-AInner Bushing
6. 0305173 HY-4RB Body Hyd Actuator
Item
No. Code No.
1. 0318002
2. 0318111
3. 0318003
4. 0318067
5. 0318078
Manual Flushometers
HY-113-A (0318120)
METAL PUSH BUTTON PANEL MOUNT
NOTE: Includes HY-32-A cartridge (0318031)
NOTE: Maximum distance from button to valve is 20’
(longer tubing required)
NOTE: HY-30 84” longer tubing (0318094)
HY-79-A (0318081)
METAL PARTITION PUSH BUTTON
NOTE: Includes HY-32-A cartridge (shown below)
NOTE: Maximum distance from button to valve is 20’
(longer tubing required)
NOTE: HY-30 84” longer tubing (0318094)
NOTE: Includes HY-32-A cartridge (0318031)
NOTE: Maximum distance from button to valve is 20’
(longer tubing required)
NOTE: HY-30 84” longer tubing (0318094)
1
3
3
2
3
1
2
1
4
2
1
8
4
6
7
6
5
3
Item
No. Code No. Part No. Description
1. 0318002 HY-1-APush Button Kit –
includes Push Button,
Flange, Spring & Set
Screw
2. 0318004 HY-3Spring
3. 0318003 HY-2-AMounting Flange Kit
– includes Mounting
Flange, Mounting Nut,
Screws (2) & Tinnerman
Nuts (2)
4. 0318123 HY-71-AActuator Assembly
NOTE: Includes HY-32-A cartridge (shown at right)
NOTE: Maximum distance from button to valve is 20’
(longer tubing required)
The information contained in this document is subject to change without notice.
Part No. Description
HY-1CP Button Flange
HY-105Spacer Mounting Tube
HY-2RB Mounting Nut
HY-123-APush Button Assembly
HY-50-AActuator Assembly
26
5
4
Repair Parts and Maintenance Guide
Series 900® Flushometer
Manual Flushometers
TROUBLESHOOTING GUIDE
1. Push button leaks.
The actuator cartridge has an accumulation of lime or its seals are
damaged or worn. Replace with a new HY-32-A cartridge.
2. The flushometer DOES NOT flush and a small amount of leakage
is visible below the valve.
A.Foreign material lodged in the cartridge. Remove the cartridge and
inspect for foreign material. Clean under running water.
B.The actuator cartridge has an accumulation of lime or its seals are
damaged or worn. Replace with a new HY-32-A cartridge.
C.Plastic tubing is installed incorrectly. Install plastic tubing correctly.
ACTUATOR CARTRIDGE REMOVAL
Plastic Push Button Actuator Removal:
(1)Loosen the setscrew in the button flange and remove the button,
flange, and spring from the actuator body.
(2)Unscrew the cartridge from the actuator body.
Metal Push Button Actuator Removal:
(1) Remove the button or actuator assembly from the wall or fixture.
(2) D
isassemble the flange or button assembly from the actuator body.
(3) Unscrew the cartridge from the actuator body.
NOTE: The metal push button is designed to be vandal-proof and
must be removed from the wall or fixture for service.
3. The flushometer DOES NOT flush or flushes only once and will
not flush a second time when the button is pushed.
A.The plunger is lodged in the actuator cartridge or the plunger bypass
hole is clogged. Remove actuator housing and cartridge from the
flushometer. Clean under running water. If cartridge parts are worn,
deteriorated or limed up and problem persists after cleaning, replace
with a new HY-83-A cartridge.
B.Plastic tubing is installed incorrectly. Install plastic tubing correctly
(Blue tube/Blue fitting, Yellow tube/Yellow fitting).
REMOVAL OF THE ACTUATOR FROM THE FLUSHOMETER:
Turn off water at the control stop. Unscrew the actuator housing
coupling nut from the flushometer. Remove the actuator housing from
the flushometer. The tubing connections can be left intact. Carefully
remove the actuator cartridge from the flushometer body to prevent the
actuator from abrupt separation due to expansion of an internal spring.
If the actuator cartridge is lodged in the flushometer body cavity, gently
grip the exposed portion of the cartridge with a channel-lock pliers and
rotate back and forth to loosen the o-ring seal. Carefully separate the
actuator housing to reveal the spring and plunger.
4.Flushometer DOES NOT function (no flush).
A.Control stop or main valve is closed. Open control stop or main valve.
B.Relief valve is worn. Replace performance kit (Royal) or inside parts
kit (Regal XL).
5. Volume of water is not sufficient to siphon fixture.
A.Control stop is not open wide enough. Adjust control stop for desired
delivery of water volume.
B.Urinal flushometer parts installed in a closet flushometer. Replace
inside urinal flushometer parts with proper closet flushometer parts.
C.Incorrect dual-filtered diaphragm assembly (Royal) or inside parts kit
(Regal XL) is installed in flushometer; for instance, urinal assembly
inside a closet flushometer, or low consumption assembly inside a
higher consumption fixture. Determine the flush volume required by
the fixture and replace Royal performance kit or inside parts kit. Use
valve label and markings on fixture for reference.
D.Water supply volume or pressure is inadequate. If no gauges are
available to properly measure supply pressure or volume of water at
the flushometer, then remove the relief valve from the dual-filtered
diaphragm assembly (Royal) or inside parts kit (Regal XL), reassemble
the flushometer and completely open the control stop. If the fixture
siphons, more water volume is required.
For Royal — Install a higher flushing volume Royal Performance Kit.
For Regal XL — If a 3.5 gpf Inside Parts Kit is installed in the
flushometer, then first flip the refill head (under the diaphragm) to obtain
a 4.5 gpf volume. If this volume is still inadequate, remove the flow ring
from the guide to obtain a 6.5 gpf Kit. If additional flow is still required,
try a low pressure guide kit A-175-A (0301104).
IMPORTANT — LAWS AND REGULATIONS REQUIRING PROHIBIT
THE USE OF HIGHER FLUSHING VOLUMES THAN LISTED ON
FIXTURE OR FLUSHOMETER.
If the fixture does not siphon or if a low consumption flush is required,
steps must be taken to increase the water supply pressure and/or
volume. Contact the fixture manufacturer for minimum water supply
requirements of the fixture.
6. Flushometer closes off immediately.
A.Ruptured or damaged diaphragm. Replace Royal performance kit
(Royal) or inside parts kit (Regal XL).
B.For Regal XL— An enlarged bypass orifice from corrosion or
damage. Replace inside parts kit.
7.Length of flush is too short (Short Flush).
A.For Regal XL — The diaphragm assembly and guide assembly are
not hand tight. Screw the two assemblies hand tight.
B.For Regal XL — An enlarged bypass orifice from corrosion or
damage. Replace inside parts kit.
C.Dual-filtered diaphragm assembly (Royal) or inside parts kit (Regal XL)
is damaged. Replace Royal performance kit or inside parts kit.
D.Incorrect dual-filtered diaphragm assembly (Royal) or inside parts kit
(Regal XL) is installed in flushometer; for instance, urinal assembly
inside a closet flushometer, or low consumption assembly inside a
higher consumption fixture. Determine the flush volume required by
the fixture and replace Royal performance kit or inside parts kit. Use
valve label and markings on fixture for reference.
27
The information contained in this document is subject to change without notice.
Repair Parts and Maintenance Guide
Series 900® Flushometer
TROUBLESHOOTING GUIDE (CONTINUED)
Manual Flushometers
7. Length of flush is too long (long flush) or continuous.
A.For Royal — Metering bypass hole in diaphragm is clogged.
Remove the dual-filtered diaphragm assembly. Remove the primary
and secondary filter rings from the diaphragm and wash under
running water. Replace Royal performance kit if cleaning does not
correct the problem.
B.For Regal XL — Relief valve (A-19-A) is not seating properly or
bypass orifice is clogged. Disassemble the working parts and wash
thoroughly.
NOTE: SIZE OF THE ORIFICE IN THE BYPASS IS OF UTMOST
IMPORTANCE FOR THE PROPER METERING OF WATER INTO THE
UPPER CHAMBER OF THE FLUSHOMETER. DO NOT ENLARGE OR
DAMAGE THIS ORIFICE. REPLACE INSIDE PARTS KIT IF CLEANING
DOES NOT CORRECT PROBLEM.
C.Supply line water pressure has dropped and is not sufficient to close
the valve. Close control stop until pressure is restored.
D.Dual-filtered diaphragm assembly (Royal) or inside parts kit (Regal XL)
is damaged. Replace Royal performance kit or inside parts kit.
E.Incorrect dual-filtered diaphragm assembly (Royal) or inside parts kit
(Regal XL) is installed in flushometer; for instance, urinal assembly
inside a closet flushometer, or low consumption assembly inside a
higher consumption fixture. Determine the flush volume required by
the fixture and replace Royal performance kit or inside parts kit. Use
valve label and markings on fixture for reference.
F. White closet relief valve has been used in a urinal flushometer.
Replace closet relief valve (A-19-AC) with black urinal relief valve
(A-19-AU).
G. Inside cover is cracked or damaged. Replace the inside cover (A-71).
H. Conditions in the piping system may contribute to the noise. A
degree of high pressure in the piping may be relieved by adjustments
to control stop. Other noises created by loose pipes, lack of air
chambers, inadequate pipe sizes, etc., are problems that must be
discussed with the building engineer.
8. Chattering noise is heard during flush.
A.Inside cover is damaged. Replace inside cover (A-71).
B.For Regal XL — A-156-A segment diaphragm has been installed
upside-down. Reposition the segment diaphragm properly (see
markings on the diaphragm).
CARE AND CLEANING INSTRUCTIONS
DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to
clean flushometers that may dull the luster and attack the chrome or special
decorative finishes. Use ONLY mild soap and water, then wipe dry with a
clean towel or cloth.
While cleaning the bathroom tile, protect the flushometer from any
splattering of cleaner. Acids and cleaning fluids will discolor or remove
chrome plating.
When assistance is required, please contact
Sloan Technical Support at: 1-888-SLOAN-14 (1-888-756-2614).
The information contained in this document is subject to change without notice.
28