Royal Sovereign RSH 1151, RSH 1651 laminators OWNER'S MANUAL

Royal Sovereign RSH 1151, RSH 1651 laminators OWNER'S MANUAL

Below you will find brief information for laminators RSH 1151, laminators RSH 1651. The Royal Sovereign RSH 1151/1651 Laminator is a thermal laminator that can be used to encapsulate documents, photos, and other materials. This machine offers a variety of features, including adjustable speed and temperature settings, reverse rollers, and a cross cutter for trimming your laminates. The RSH 1151/1651 is also equipped with a built-in cooling system to help extend the life of the rollers.

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Royal Sovereign RSH 1151/1651 Laminator OWNER'S MANUAL | Manualzz
1001, World Meridian II, 426-5, Gasan-dong,
Geumcheon-gu, Seoul, 153-759, KOREA
TEL : +82)2-2025-8800 FAX : +82)2-2025-8830
E-mail : [email protected]
RS International Australia PTY. LTD.
30 Prime Drive, Seven Hills, NSW 2147, Australia
TEL : +61) 2-9674-2127
FAX : +61) 2-9674-2027
E-mail : [email protected]
Columbusstraat 25 - 3165 AC Rotterdam,
The Netherlands
E-mail : [email protected]
[email protected]
RS Canada Inc.
164 Oakdale Road, Toronto, Ontario M3N 2S5
CANADA
TEL : +1 ) 416-741-8400 FAX : +1 ) 416-741-8185
E-mail : [email protected]
19
Royal Sovereign Inc. <Oversea Sales Office>
RS Holland B.V.
2 Volvo Drive, Rockleigh, NJ 07647 U.S.A.
TEL : +1 ) 800-397-1025
FAX : +1 ) 201-750-1022
E-mail : [email protected]
Royal Sovereign International Inc.
CORPORATE HEADQUARTERS
This warranty specifically does not cover damage to laminating rollers caused by knives,
razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or
damage caused by lifting, tilting and/or any attempt to position the machine other than
rolling on the installed castors or feet on even surfaces, or improper use of the
machine. Warranty repair or replacement by Royal Sovereign or its authorized
Reseller(s) does not extend the warranty beyond the initial one year period from the
date of installation. Unauthorized customer alterations will void this warranty.
LIMITED WARRANTY
The warranty made herein is in lieu of all other warranties, expressed or implied,
including any warranty or merchantability or fitness for a particular purpose. Royal
Sovereign will not be liable for personal damage or personal injury (unless primarily
caused by its negligence), loss of profit, or other incidental or consequential damages
arising out of the use or inability to use this equipment.
Royal Sovereign International warrants the equipment sold is free from defects in
material and workmanship for a period of One (1) year for Parts and Labor from the date
of installation, excluding lamination rollers which are warranted for Six (6) months. This
warranty is extended only to the original purchaser. This warranty is the only warranty
made by Royal Sovereign International and cannot be modified or amended. Royal
Sovereign’s sole and exclusive liability and the customer’s sole and exclusive remedy
under this warranty shall be, at Royal Sovereign’s option, to repair or replace any such
defective part or product. These remedies are only available if Royal Sovereign’s
examination of the product discloses to Royal Sovereign’s satisfaction that such defects
actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized
alternation or modification, incorrect line voltage, fire, accident, flood or other hazard.
18. WARRANTY
www.royalsovereign.com
Royal Sovereign International Inc.
For any Customer Support needs please choose the
Customer Support tab on www.royalsovereign.com
Read all instructions carefully before use.
RSH-1151/1651 Laminator
OWNER'S MANUAL
PAGE
1
18. Warranty........................................................................................................... 19
17. Specifications ................................................................................................... 18
16. Troubleshooting ............................................................................................... 17
15. Maintenance..................................................................................................... 17
14. Installation of the Front Feed and Rear Rewind Options ................................ 16
13. Threading Film
13.1. Laminating and Encapsulation................................................................ 12
13.2. Decaling .................................................................................................. 14
13.3. Mounting ................................................................................................. 15
12. Loading Film..................................................................................................... 11
11. Using Slitter ...................................................................................................... 10
10. Using Cross Cutter ............................................................................................ 9
9. Using Foot Pedal and Remote Control ............................................................... 9
8. Roller Nip Settings................................................................................................ 8
7. Speed and Temperature Settings ....................................................................... 8
6. Control Panel........................................................................................................ 6
5. Product Identification.............................................................................................5
4. Included with Laminator ....................................................................................... 4
3. Installation ............................................................................................................ 3
2. Safety Precautions ............................................................................................... 2
1. Introduction.......................................................................................................... 2
TOPIC
TABLE OF CONTENTS
2
13. Do not cover the surface of the machine until the machine has completely cooled.
12. Do not touch the rollers when they are hot or place foreign objects inside the machine.
11. When cleaning the machine, don't use flammable sprays or materials.
10. Do not attempt to laminate items that exceed total recommended material thickness
for the unit
9. Only Royal Sovereign authorized maintenance and service technicians should make
repairs.
8. Keep out of reach of children.
7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving
and/or repairing.
6. Avoid excessive sunlight, humidity and extreme temperatures.
5. Place machine on a level surface.
4. Keep flammable and wet objects away from the machine.
3. Keep hands and clothing (i.e. Neckties) away from rollers.The rollers have pinch points
that can trap body parts or clothing and cause serious injury.
2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage.
1. Only a licensed electrician should install wiring and outlet for the laminator.
Failure to comply with any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
2. SAFETY PRECAUTIONS
Thank you for choosing a Royal Sovereign laminator. It has been designed and
manufactured to provide years of continuous service. For complete operating and
maintenance information please read this manual thoroughly. Upon receipt of your
laminator, please inspect the box, the machine and all other contents for shipping
damage. Damage should be brought to the immediate attention of the delivering carrier
(See page 4 for list of shipment elements).
1. INTRODUCTION
RSH-1151/1651
230V UL
AC 220~240V, 50/60Hz, Single phase
POWER SUPPLY
3
220V EU
The laminator should have a dedicated power line.
240V UK
Royal Sovereign recommends that a licensed electrician ensures proper power to your
laminator in accordance with electrical codes in your area.
ELECTRICAL REQUIREMENTS
Once the laminator is in place, lock the casters into position(“ON” position). Always unlock
the casters (“OFF” position) when moving to a different location.
Avoid placing the laminator in a dusty area or near sources of extreme heat or cold.
The laminator should be located in an area with adequate work space for feeding graphics
and lamination materials.
The laminator comes fully assembled, except for the feed table and paper guide to avoid
shipping damage. Upon arrival, thoroughly inspect the unit. It is imperative that any
shipping damage is reported and a claim is filed with the delivering carrier immediately
upon receipt.
Note: The laminator should be installed by a trained service technician.
RSH-1151/1651
4
8/8
12/12
2/2
8 - 1/4"Hexa head Bolt (M6 20mm)
8 - Spring Washer( 6.1)
(Included with option only)
12 - 3/16"screw (M5 10mm).
12 - Spring Washer( 5.1)
(Included with option only)
Front Feeder and Rear Rewinder Kit
(Included with option only)
1
Spare Main Power Fuse - FUSE(65TS)
15A(RSH-1151) / 20A(RSH-1651)
2
1
Spare Motor Fuse - FUSE(50T)
( 6.3A)
Roll film Samples
1
Dust Cover
1
4/2
3´´(76mm) / 2" (57mm) Auto Grip
L-wrench (2.5)
1
1
1
Quantity
Registration Card
Owner's Manual
Laminator
Part Name
Picture
Thoroughly inspect the parts and the unit. It is imperative that any missing parts are
reported and a claim is filed with the reseller immediately upon receipt of shipment.
4. INCLUDED WITH LAMINATOR
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3. INSTALLATION
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PART NAME
FILM ALIGNMENT KNOB
EMERGENCY SWITCH
SAFETY COVER
FRAME-PAPER GUIDE
FEED TABLE
HOT ROLLER
ASSEMBLY STAND
REMOTE CONTROL
FOOT PEDAL
TENSION CONTROL KNOBS
PRESSURE LEVER
CONTROL PANEL
UPPER IDLE BAR
RELEASE LINER TAKE UP
TAKE UP SWITCH
TEMPERATURE DISPLAY
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
5
F
O
O
O
O
O
O
O
O
O
O
O
O
O
O
C&
F
X
OPTION
O
O
O
O
O
O
O
O
O
O
O
O
O
O
C&
RSH-1651
RSH-1151
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5. PRODUCT IDENTIFICATION
9
10
16
11
12
13
14
6. CONTROL PANEL
RSH-1151/1651
3. STND-BY – When STND-BY button is manually
pressed or if the machine has been standing idle for
2 hours . In this mode the temperature will
automatically reset to 176°F (80°C).After another
hour,Power will automatically shut off .
2. WAIT – Blinks until preset temperature is reached.
1. READY – When the preset temperature is reached.
LCD Display
BUTTON
LCD
When the machine is initially turned on, the LCD window will display the last working
preset memory setting.
7. PRGM – Displays set memory.
6. SPEED – Displays set speed.
6
5. LOWER TEMPERATURE – Displays lower roller
set temperature.
4. UPPER TEMPERATURE – Displays upper roller
set temperature.
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1. UPPER: To change upper roller temperature
by pressing button, then up or down arrow.
(range 32~320°F or 0~160°C)
2. LOWER: To change lower roller temperature
by pressing button, then up or down arrow.
(range 32~320°F or 0~160°C)
3. SPEED: To change speed of the rollers by
pressing button, then up or down arrow.
(range 1 through 9)
4. MEMORY: To recall or change presets.
To recall the settings, press MEMORY then up
or down arrow. To save the settings, set
desired temperatures and speeds then press
the MEMORY button twice.
(stores up to 9 different settings)
5. C/HOT: To change the mode from hot to cold
or cold to hot lamination. In cold mode, the
speed defaults to 2 (speed 1~ 9 settings) and
stand-by function is disabled.
6. T-CHECK: To check current upper and lower roller temperatures.Display automatically
returns to the previous settings after 5 blinks.
7. ST/BY: To change to stand-by mode (temperature will automatically reset to 176°F
(80°C). While in this mode, all the buttons on the control panel are disabled. Press
ST/BY mode button to resume normal operation.
NOTE: Auto stand by mode and auto power off mode
-Stand by mode:If no activity is made within 2 hours after each use the machine will
automatically switch into stand by mode.
-Auto power off mode:If the machine is in stand by mode and no activity is made for 60
minutes the machine will automatically power off.
-If any activity is made while in stand by or auto power off mode the machine will return
to it's previous stage.
8. REV: To reverse the rollers. Must press and hold the button to activate.
9. STOP: To stop the rollers from turning.
10. RUN: To start the rollers .
11. RESET : To reset the substrate and length counters (option).
Press and hold RESET button for 2 seconds.
12. FAN: To activate the cooling fans.
13. MEAS: To display the substrate and length counters (option).
Press button again to return to previous screen.
Control Buttons
8.2 (2.5)
9.8 (3.0)
7
8
9
3/8 ~1/2"
3/5"
3
4
5
15
10-13
5-7
1
Metric
(mm)
Lamination
NOTE: If you don't want to
laminate,please place the
pressure lever to the "Open
position(NO.5)".
1/25"
3/16 ~1/4"
2
Lamination
6.6 (2.0)
6
1
5.4 (1.7)
5
Inches
4.3 (1.3)
4
No.
3.6 (1.1)
3
Speed (Ft/min, M/min)
8
9.5 (2.9)
7.6 (2.3)
6.9 (2.1)
5.4 (1.7)
4.3 (1.3)
2.8 (0.8)
COLD
1.5 (0.5)
13.1 (4.0)
10.5 (3.2)
8. ROLLER NIP SETTING
2.1 (0.7)
3.0 (0.9)
2
HOT
1.3 (0.4)
SPEED #
1
7. SPEED AND TEMPERATURE SETTINGS
RSH-1151/1651
1
9
2. Grasp film with one hand, press the cutter
downward into the application and slide it first to one
end of the application, then to the other end to
complete the cut (Figure 2 & 3).
1. After lamination, move the cutter approximately to the
center of the completed application at the desired point
of detachment (Figure 1).
The cross cutter is located in the rear exit table of the unit.
10. USING CROSS CUTTER
3. REV : To reverse the rollers. Press and hold the button
(useful for jams or mis-feeds of media).
2. STOP : To stop the rollers from turning.
1. RUN : To activate the rollers.
Located on the left hand side of the rear of the laminator, to
use press:
USING REMOTE CONTROL(OPTION)
Place the foot pedal on the floor in front of the machine.
Once all correct settings are displayed, you may use the
foot pedal to operate the laminator for “Hands Free
Operation.” To activate the machine, press the foot
pedal once and then release. Repeat to stop the rollers.
USING FOOT PEDAL
2
3
Figure 3
Figure 2
Figure 1
9. USING FOOT PEDAL AND REMOTE CONTROL
Figure 5
Figure 4
Figure 3
Figure 2
Figure 1
10
CAUTION
When the slitters are not in use please keep the slitters
positioned at the far left and right side to avoid injury.
NOTE: When the slitter becomes dull break off the
blade. Pull the lock back,then pull the slitter
out,and push the lock back to previous position.
Figure 5
4. To deactivate the slitter turn the slitter knob
clockwise. Figure 4
3. Once you activate the slitter then you can begin
lamination. Figure 3
2. Activate the slitter by turning the slitter knob(located
on the left side of the machine) counterclockwise.
Figure 2
1. Adjust the left and/or right slitters by loosening the
slitter adjuster knob (located between the front and
rear rollers.) Figure 1
11. USING SLITTER (OPTION)
RSH-1151/1651
11
Figure 5
3. Load the upper and lower film shafts on the
machine (Figure 5 & 6).
2. Remove the upper and lower film shafts from the
machine and load the films (Center the upper and
lower films on the shaft). Note the direction of the
adhesives on the lower and upper films
(Figure 3 & 4).
1. Adjust the auto grip to fit to the film and tighten the
auto grip screw (Figure 1 & 2).
Loading films to upper and lower film shafts:
(See page 5 for assistance with parts identification.)
Figure 6
Figure 4
Figure 3
Figure 2
Figure 1
Royal Sovereign films are wound with the adhesive side facing the inside of the roll
(adhesive in).
12. LOADING FILM
12
9. Tack the lower film to the upper film that is resting on the
main roller (Figure 3).
8. Carefully pull up the laminate from the lower roll around
the back side of the lower idler (Caution: lower roller may
be hot).
7. Thread the film over the Upper Idle Bar and underneath
the Safety Cover until the film rests on the upper roller
(Figure 2).
6. Rewind the upper film back until the film aligns with the
Safety Cover.
5. Pull down the upper film over the Safety Cover to the
lower film; align and center the lower film to upper film
(Figure 1).
4. Take off the Paper Guide and the Front Table.
3. Set the rollers temperature to the recommended film
temperature.
2. Complete the steps on “Loading films to upper and
lower film shafts” - Page 11
1. Turn the power switch on (“I” position). Power switch is
located in the rear of the unit on the left side.
Thermal Lamination
13.1 Lamination and Encapsulation
13. THREADING FILM
Figure 3
Figure 2
Figure 1
RSH-1151/1651
13
19. Set the roller nip setting to the appropriate position for
the lamination or encapsulation application.
18. Peel off the film from the board for reuse.
17. Use the Cross Cutter to cut the leader board from the
web (see page 9).
16. Press Stop button when the leader board has
completely exited the rear of the unit.
15. Press the Run button and adjust the supply roll tension
knobs by rotating clockwise or counterclockwise. Turn
it until the supply roll films have some resistance (the
tension varies depending on the film thickness; the
thicker the film the more tension is required)
(Figure 5).
14. Push the leader boards between the pair of main rollers
(Figure 4).
13. Push the Run button.
12. Insert and push the leader boards on each end until
boards reach the front nip point.
11. Adjust the nip setting to 1/8´´ (3mm).
10. Reinstall the Front Table and the Paper Guide, and
close the Safety Cover.
Figure 5
Figure 4
Figure 1
14
12. Set the roller nip setting to the appropriate position for the lamination application.
11. Use the Cross Cutter to cut the leader board from the web (see page 11).
10. Press Stop button when the leader board has completely exited the rear of the unit.
9. Press the Run button and adjust the supply roll tension knobs by rotating clockwise or
counterclockwise. Turn it until the supply roll films have some resistance (the tension
varies depending on the thickness of a film; the thicker the film the more tension is
required).
8. Insert and push the leader board until board reaches the nip point.
7. Adjust the nip setting to 1/8´´(3mm).
6. Turn on the take-up switch (Figure 1).
5. Reinstall the Front Table and the Paper Guide and close the Safety Cover.
4. Pull up the mounting adhesive and tack it to the laminate hanging over the rollers (do
not use the Lower Idle Bar).
3. Tape the release liner to the Take-Up Paper Core and allow the laminate to hang
over the main rollers.
2. Pull the upper laminate under the upper idle bar and separate the release liner from
the laminate.
1. Follow the steps in the “Loading Film” procedure by loading the upper shaft with
pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with pressure
sensitive mounting adhesive films, e.g. (Royal Sovereign White-Mount or ClearMount).
13.2 Decaling
RSH-1151/1651
15
Depress the foot pedal once again when the board has
completely exited from the rear of the unit.
Trim the board if necessary.
5. Depress the foot pedal once, and then let it go while
slowly pulling the release liner as the board enters the
main roller nip (Figure 5).
4. Flip the image over the upper roller and hold on to the
release liner (Figure 4).
3. Adjust the pressure lever to ensure the proper opening
(Figure 3).
2. With the image facing up, align the image onto the
board. Press firmly from the center out (Figure 2).
1. Lay the decaled image face down on a flat surface.
Carefully peel back and put a crease along the edge of
the release liner (Approximately 1 in or 25mm, Figure 1).
13.3 Mounting
Figure 5
Figure 4
Figure 3
Figure 2
Figure 1
Figure 5
8. Reinstall the lever knob and screw.
7. Reinstall the side covers.
6. Reinstall the rear cover.
16
Figure 8
5. Install the right rewinder on the outside of the frame and
connect the motor wire connector to the rear wire
(Figure 8 & 9).
4. Disassemble the power switch bracket and place the left
rewinder outside of the frame; fasten with round head
3/16"(M5) screws (included in the option kit). Then, reinstall
the power switch bracket (Figure 7).
3. Remove the rear cover by removing all
10 screws (4 top, 4 bottom, and 1 on
each side) (Figure 5 & 6).
2. Remove the lever knob screw and lever (Figure 4).
1. Remove the left and right covers by using a screwdriver
(four screws on each side cover) (Figure 2 & 3).
Installing the Rear Rewinder Option (Includes motorized winder,
bracket, one spindle, and mounting hardware).
1. Install the Front Feeder to the inside of the front frames using
four 1/4" (M6) hexagon bolts on each side (Figure 1)
Installation of the Front Feeder Option (Includes 2 brackets, one
spindle, and mounting hardware).
Note : Below options are to be installed by an authorized
RS reseller.
Figure 9
Figure 7
Figure 6
Figure 4
Figure 2
Figure 1
Figure 3
14. INSTALLATION OF FRONT FEEDER and REAR
REWINDER OPTIONS
RSH-1151/1651
a. Switch to “HOT” mode.
b. Raise the temperature according to the
recommended film temperature.
a. Loosen the top roll film tension.
b. Loosen the bottom roll film tension.
a. Raise the roller temperatures and/or
lower the lamination speed.
a. The machine is in “COLD” mode.
b. Set temperature is lower than the room
temperature.
a. Upward curl.
b. Downward curl.
a. The main roller temperatures are too
low and/or lamination speed is too fast.
There is power, but the
rollers are not turning
after the “RUN” button
is pressed:
The unit is not heating
up:
Curled lamination:
Unclear lamination:
17
a. Disengage the emergency switch (es).
b. Close the safety cover to active the
safety switch.
c. Properly install the paper guide so that
the micro switch is activated.
d. Replace the motor fuse.
a. Emergency switch (es) is (are)
engaged.
b. Safety cover is not closed.
c. Paper guide is not installed correctly.
d. Blown motor fuse.
Machine will not turn
on:
Solution
a. Plug the power cord into appropriate
outlet.
b. Put the power switch to the “I” (On)
position.
c. Reset the circuit breaker.
d. Replace the fuse.
Cause
a. Power plug is not plugged in.
b. Power switch is in “0” (Off) position.
c. Tripped circuit breaker.
d. Blown main power fuse.
Problem
16. TROUBLESHOOTING
Note: Rub firmly but do not scrub the rollers vigorously as this may scratch the
surface.Do not use sharp metal objects, steel wool, or abrasives, as these
may also damage the rollers.
2. Use a damp (water only) cloth and a rubber gum eraser to remove the adhesive on the
silicone rollers.
1. Remove the film from the laminator.
Removing Adhesive Build Up
Cleaning the Body of the laminaor
1. To clean the machine body, dampen a cloth with water only and gently wipe the machine clean.
15. MAINTENANCE
Unit weight
Carton dimensions
(w x d x h)
Carton weight
Foot pedal
Unit dimensions
(w x d x h)
Paper counter
Length measurement
Reverse
Remote control
Take up system
18
Yes
Yes
Yes
1500 x 650 x 1210 (mm)
59" x 25.5" x 47.5"
169kg / 373lbs
1660 x 900 x 1460 (mm)
65.5" x 35.5" x 57.5"
280kg / 618lbs
Option
15mm / 0.6"
chain link to main motor
Option
No
Yes
Yes
Film alignment
Hot lamination
Cold lamination
Mounting thickness
Auto grip (2.25", 3")
2 Blower
No
Yes
160°C / 320°F
9 settings
4 Roller
Hot roller
DC geared
Film core size
Cooling system
Side cutter
Cross cutter
Speed control
Transport type
Driving motor
Max. temperature control
Ready time
Heating method
Max laminating speed
3300W
1150mm / 45"
25 ~ 250mic / 1~10mil
Hot : 3 m/min / 9.8 ft/min
Cold : 4 m/min / 13.1 ft/min
20 min
394kg / 869lbs
2190 x 900 x 1460 (mm)
86" x 35.5" x 57.5"
269kg / 593lbs
Yes
Yes
1960 x 650 x 1210 (mm)
77" x 25.5" x 47.5"
Option
Option
Yes
chain link to main motor
No
Yes
Yes
15mm / 0.6"
3 Blower
No
Yes
4 Roller
Auto grip (2.25", 3")
DC geared
160°C / 320°F
9 settings
Hot roller
1650mm / 65"
25 ~ 250mic / 1~10mil
Hot : 3 m/min / 9.8 ft/min
Cold : 4 m/min / 13.1 ft/min
40 min
AC 200,220~240V
50/60Hz
3300W
AC 200,220~240V
50/60Hz
Power supply
Power consumption
Max laminating width
Film thickness
RSH-1651
RSH-1151
Description
17. SPECIFICATIONS
RSH -1151/1651

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Key Features

  • Adjustable speed and temperature settings
  • Reverse rollers
  • Cross cutter
  • Built-in cooling system
  • Foot pedal and remote control (optional)
  • Memory settings
  • Cold lamination mode
  • Auto grip

Frequently Answers and Questions

What is the maximum lamination width of the RSH 1151/1651 laminator?
The maximum lamination width of the RSH 1151 laminator is 1150mm (45"). The maximum lamination width of the RSH 1651 laminator is 1650mm (65").
What is the maximum film thickness that the RSH 1151/1651 laminator can handle?
The RSH 1151/1651 laminator can handle film thicknesses from 25 to 250 microns (1 to 10 mils).
How do I clean the rollers on the RSH 1151/1651 laminator?
To clean the rollers, you can use a damp cloth with water only and gently wipe the rollers clean. You can also use a rubber gum eraser to remove any adhesive buildup on the rollers.

Related manuals

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