Field Process Measurement and Control
Field Products
Field Process
Measurement and Control
Improve your business performance
Honeywell’s comprehensive portfolio of measurement
and control products, combined with our software
solutions and open interfaces for data access, enable
you to manage your plant assets and optimize your
enterprise by providing the bedrock system critical
measurement, control and data acquisition. From the
sensor to the control room–and everything in
between–we can help you to improve your quality and
productivity and reduce total costs.
The elements of a total control solution. Networked
or stand alone. We have them all.
Your Complete Provider
Versatile products that are easy to configure,
easy to operate and easy to maintain.
Pressure Measurement
Honeywell’s modular SmartLine pressure offering
includes differential pressure, absolute pressure,
gauge pressure, flange and remote seal transmitter
solutions with global agency and SIL certifications
backed by an industry leading 15-year warranty.
™
Temperature Measurement
The STT 3000 smart temperature transmitter line is
offered as a three-tiered solution, providing the right
mix of price and performance to meet application
needs. They are available in OEM packages and
ready-to-install assemblies with globally accepted
approvals, communications and diagnostics.
Level Measurements
SmartLine™ Non-Contact and Guided Wave Radar
Level Transmitters allow measurement of
liquid level, solid/granular level or liquid interface.
A common electronics platform makes installation,
setup and user interface easy. The two wire design
saves on wiring and reduces costs.
Flow Meters
VersaFlow flow meters are built to our exacting
standards for quality, performance and reliability
backed up by a comprehensive global support
network.
Configuration and Device Management
A flexible suite of configuration and device
management tools enable easy and reliable device
configuration, monitoring, diagnosis and health
management, for smart devices from Honeywell
and other suppliers.
Analytical Instruments
Honeywell offers a broad line of advanced sensors
and instruments for measuring pH, ORP, conductivity
and dissolved oxygen. Unique Analytical solutions
keep plant operations running, smoothly, efficiently
and safely.
Controllers
Connectivity Solutions
Honeywell single and dual loop digital controllers
and indicators provide precise control and indication
of process variables with a wide choice of
functionality. With Honeywell’s complete line, we can
offer a versatile solution for a variety of applications.
All Honeywell controllers and indicators are highly
reliable, easy to configure, flexible and versatile.
OPC connectivity products and applications integrate
Honeywell products with third-party SCADA,
historians and human machine interfaces to provide
secure, reliable open data connectivity.
Programmers and Indicators
Digital control programmers perform pre-determined
processing or testing schedules on a time-versus-set
point program. Honeywell offers programmers
that perform basic to complex recipes and feature
universal inputs, and multi-channel models.
Recorders and Data Acquisition
Honeywell offers a comprehensive portfolio for all of
your recording and data acquisition needs. Choose
your format: strip chart, circular chart or paperless
recorders for viewing, storing and managing your
process data. In addition, Honeywell’s powerful
software suite provides networking capability and
real time archiving.
Wireless Solutions
Honeywell provides a single wireless network which
supports multiple industrial protocols and
applications simultaneously. OneWireless solutions
are simple to manage and efficient to operate.
Modular Systems
A range of flexible automation and control solutions
meeting the needs of many different industries like
specialty chemicals, pharmaceuticals, metals,
water/waste-water and pharmaceuticals, while
avoiding the overhead of complex, non-integrated
automation systems.
Electric Actuators
With over 100 years in the control industry, Honeywell
offers an innovative portfolio to reliably manage and
control your plant or mill measurements and reduce
your total cost of ownership.
Smart Pressure Transmitters
SmartLine Pressure Transmitters
Modular, accurate and robust for the lowest cost of ownership
Honeywell SmartLine
®
Honeywell’s SmartLine smart
pressure measurement system sets
the standard for total performance in
harsh process environments,
featuring the industry’s most modular
and robust pressure transmitters.
With better performance, modular
construction, an advanced graphic
display and the best integration
features available when used with
Experion® PKS, Honeywell helps
our customers reduce project costs
and startup time, avoid unplanned
downtime, improve product quality,
reduce spare parts inventory and
shorten time to repair.
The line includes two performance
tiers with absolute, differential, gauge,
remote seal, flanged (level) and
multivariable transmitters as well as
ST 800 Pressure
ST 700 Pressure
remote indicator products.
Honeywell’s highest performance full
Smart performance at conventional prices.
featured pressure offering.
All are available with:
• Temperature and static pressure
compensation
• Polarity insensitive electrical
connections
4
• Suitable for critical process control
loops, custody transfer and SIL2 safety
• Industry leading stability up to 0.01%
span per year for ten years
• Modular design components
• Accuracy up to 0.0375% of span
standard and 0.025% span optional
• SIL2 certified/SIL 3 capable
standard
• Wide range of materials and
measurement spans
• Dual seal compliance
• Turndown ratios up to 400:1
• Smart Connection Suite options,
such as the ability to display
maintenance mode and messages
from the control room
• Available lifetime warranty
• Suitable for monitoring, control, and
data acquisition
• Stability up to 0.02% span per year for
five years
• Accuracy up to 0.05% of span
• Turndown rations up to 100:1
Smart Temperature Transmitters
STT 3000 Series
Precision devices, proven in the field
STT170
Smart Temperature Transmitters
STT250
Smart Temperature Transmitters
STT350
Smart Temperature Transmitters
• Cost-effective, low-tier solution with
4-20 mA communications
• Universal sensor inputs
• For applications requiring the ultimate in
performance and advanced solutions
• Universally PC programmable for both
RTDs and thermocouples
• Broad selection of housings and materials
• PC configuration
• Ultra compact size fits into the smallest
DIN B head mount housing
• Sensor library with over a dozen of the
most-used temperature sensor curves
• HART/4-20 mA output
• Compact size allows direct head mounting
• Remote communications
• Available with integral engineering
units meter
• Dual input model with advanced
diagnostics and redundant sensor for
critical applications
• FOUNDATION™ fieldbus protocol
• Supports 4-20ma/HART Version 5 and
6/DE Output
• FISCO Certified
• Sensor Matching function
• FF DTM Support
• Supports EDDL and DTM
• One model for most thermocouples or
RTDs (2-, 3-, or 4- wire)
• No board change, potentiometer
adjustment, or calibration required
• Remote configurability and rangeability
• Explosion-proof housing on DIN rail
mounting
• Remote communications for configuration
or diagnostics, Delta T, and redundant
sensor capabilities are standard
• TÜV SIL2 Certification for safety
applications
STT800
Temperature Measurement Assembly
The STT800 is offered in three models:
The STT800 is an installation-ready
• STT820 – Rigid probe assembly
temperature measurement assembly for
• STT830 – Threaded and socket weld
thermo well assembly
any of the STT 3000 transmitters, sensor
heads, sensors, thermo wells and process
connections. It is available in short delivery
cycles and comes with custom calibration
• STT840 – Drilled and flanged thermo
well assembly
• ATEX, CSA, FM Approvals available on
all the STT800 Assemblies
and agency approvals. These are high
quality probes with an exceptional level of
support that provide ease of engineering,
procurement and installation.
5
Level Measurement
Non-Contact Radar
Stable level measurements that also deliver a low total cost of ownership
The Universal Radar Solution
The SmartLine Non-Contact Radar (FMCW) is for level
SmartLine Non-Contact Radar Level Meter
measurement of liquids and can be used to calculate for volume
assessment. SmartLine Non-Contact Radar provides a more
stable measurement than pulse radar and they are well suited for
agitated process conditions.
Highlights
• Standard accuracy ±3 mm (±0.04 in)
• Reliable measurement in difficult process conditions
• Operates up to a flange temperature of 200°C (390°F)
and 40 barg (580 psig)
1
• Measuring range up to 80 m (260 ft)
2
• Long antenna versions can be extended to suit nozzle length
3
• Configuration software and HART DTMs included as standard
• Optional second current output
4
• Direct-accessible graphic touchscreen/wizard (option)
5
• Converter rotates 360°
• Triple barrier gas-tight protection available for working with
dangerous gases (using pre-stressed fused glass)
Industries
Applications
• Chemicals
• Tanks with agitators
• Food & Beverage
• Process tanks
• Iron, Steel and Metals
• Storage tanks
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7
• Minerals & Mining
• Oil & Gas
• Petrochemical
• Pulp & Paper
• Water and Wastewater
1.
2.
3.
4.
5.
6.
7.
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Optional touch screen with 4-button operation
Two-wire level meter
Same housing for Ex and Non-Ex
One converter for all applications
Rotatable housing
Optional Metaglas barrier
Antenna extension (for long nozzles)
Level Measurement
Guided Wave Radar
Stable level measurements that also deliver a low total cost of ownership
The Superior TDR Solution
The SmartLine Guided Wave Radar is a Guided Radar
SmartLine Guided Radar Level Meter
(TDR:Time Delay Reflectometry) Level Meter for measuring
distance, level, interface, level and interface, volume and mass.
A variant with a remote housing can be mounted up to 14.5 m
(47.6 ft) from the probe. The SmartLine Guided Wave Radar Level
Meter has higher signal dynamics and a sharper pulse than
conventional TDR devices and therefore better reproducibility and
accuracy.
1
Highlights
2
• Displays level and interface
• Easy navigation using a touch screen without opening the
housing (installation wizard)
• Configuration software and DTMs included as standard
3
4
• Optional second current output–used for displaying interface
measurements, for example
5
• Higher signal dynamics and sharper pulse improve accuracy
• Display in 9 languages–Including Chinese, Japanese and Russian
Industries
Applications
• Chemicals
• Blending tanks
• Food & Beverage
• Distillation tanks
• Minerals & Mining
• Process tanks
• Oil & Gas
• Separator
• Water and Wastewater
• Solid silos (inventory)
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7
• Storage tanks
1. Large graphical display
2. Touch screen with 4-button operation
3. Two-wire level meter
4. Same housing for Ex and Non-Ex
5. Housing is rotatable and removable under process conditions
6. Optional ESD protection (30 kV)
7. Five different types of probes suitable or a wide range of media
7
Flow Measurement
Flow Meters
Accurate and reliable flow measurements for the most demanding applications
VersaFlow
Electromagnetic Flow Meter
Coriolis Mass Flow Meter
Vortex Flow Meter
Clamp-on Ultrasonic Flow Meter
Benefits
Proven technology
Improved safety
Expanded application capabilities
A wide range of flow applications
Reduced installation cost and
improved performance
Reduced installed cost and
improved performance
Wide range of process conditions
Reduced maintenance cost and
worry
Rugged, long-lasting design for the
toughest applications
Low cost to service and maintain
Easy to install and operate
Sizes to fit your requirements
Resistant to acids and alkalis
Features
250,000 units in operation
Conductivity down to 1 µS/cm
Temperature up to 180°C (356°F)
Easy to select, fit and forget
Available sizes: 0.1 to 80 inches
(DN 2.5 - 3000)
Various electrode materials available
Standard liners: PTFE, PFA, ETFE,
hard rubber and polyurethane
Applications
Suitable for all conductive
applications
From clean liquids to slurries and
pastes with high solids content
Improved performance
Reduced maintenance time and cost
Secondary pressure containment
around sensor
Pressure-resistant jacket up to
100 bar (1450 psi)
0.3 to 430,000 kg/h of flow
Easily drained and easy to clean
Excellent zero stability
Rapid signal processing even with
product and temperature changes
and sudden changes in density
Multiple parameter monitoring
2-wire device with integrated
pressure and temperature
compensation
Optimal process reliability thanks
to ISP (Intelligent stable readings,
free of external signal processing)
All in one system
Ready to use–plug-and-play
Viscous or shear-sensitive products
Superheated and saturated steam
measurement
In homogeneous mixtures
Products with entrained solids or gas
Suitable for high temperatures
Density, temperature and
concentration measurement
Flow and purity measurement
Custody Transfer Applications
Easy sensor mounting
Optimized reliability
Maintenance-free sensor design
Products requiring low flow velocities
Minimized uncertainty
Non-wearing, fully welded stainless
steel construction with high
corrosion, pressure and temperature
resistance
Modular electronics concept and data
redundancy–sensor and plug-and-play
electronics easy to replace
Abrasion, chemical and vacuum
resistant
Custody Transfer Applications
Easy to install and maintain
Installation wizard
Minimal maintenance
Efficient regreasing concept
Portable configuration is available
Pressure and temperature can be
called up via HART
Steam boiler monitoring
Monitoring of compressor output
Measurement of consumption in
compressed air systems
Measurement of consumption of
industrial gases
SIP and CIP processes in the food,
beverage and pharmaceutical
industries
Chemical addition
Potable water
General process control
Purified water
Broad range of refined
hydrocarbons
Sanitary flow rate measurements
De-ionized and demineralized water
Cooling water/district heating water
Measurement of conductive and
non-conductive liquids
Industries
Chemicals
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Petrochemical
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Food & Beverage
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Minerals & Mining
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Oil & Gas
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Pharmaceuticals
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Power Plants
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Pulp & Paper
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Water
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Wastewater
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Iron, Steel & Metals
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Automotive
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8
Software Tools
Configuration and Management Tools
Trouble-free and reliable device management
SCT 3000
Smartline Configuration Toolkit
MCT202
Honeywell MC Toolkit
Field Device Manager Express
Smartline Configuration Toolkit is a
The MC Toolkit handles multiple
PC-based engineering and maintenance
communication protocols, letting you
versatile and flexible, enabling process plant
tool designed specifically for use with
configure, monitor, diagnose, and manage
Honeywell’s family of smart field devices
smart devices from Honeywell and other
based on the DE protocol.
suppliers. This handheld configurator is
• Access to configuration database
parameters
• Verifies all parameters are correct
• Enables “Management of Change”
• Microsoft Windows 95b, 98, NT (4.0),
2000 and XP
available in intrinsic as well as non intrinsic
safe versions suitable for usage in safe as
well as hazardous areas.
• Configures both DE and HART protocols
• Automatically verifies device identification
and database configuration
• Provides full self-diagnostic and device
diagnostic support
Honeywell’s software tools help
users configure, install, manage and
maintain smart field devices efficiently.
All products are intuitive and feature
rich and easy-to-use interfaces
• Configures any HART device with a
published HART Device Descriptions
(DD), regardless of device manufacturer.
Field Device Manager Express software is
engineers and operators to perform on-thego smart device maintenance anywhere
in the plant. It operates with Windows 7
laptop or desktop operating systems and
is used for managing and configuring smart
HART and Profibus field instruments.
• Provides full access to device
parameters, configuration wizards,
diagnosis procedures
• On-line and off-line device configuration
and maintenance information support
using both EDDL and DTM technologies
• Simplifies commissioning and
maintenance with an easy-to-use
interface for common tasks
• Automatic device discovery
• Provides device history as a way to easily
compare today’s configuration with last
week’s or last month’s known setup
for plant maintenance engineers,
managers and instrument technicians
to manage field devices
9
Analytical Instruments
Smart Sensors
Unique measurement technology
Unique Innovations
Honeywell is an industry proven leader
for analytical products and solutions
with unique technologies.
Innovations in analytical measurements
lead to more reliable systems,
lower total cost solutions and safer
environments.
This results in process control that
maximizes up-time and minimizes
cost to add to your bottom line.
Hydrogen Purity Concentration
High Performance HB Series
The principles of thermal conductivity are used to determine
Unique, rugged reference technology extends the lifetime in
the concentration of a specific gas in a binary gas mixture. This
harsh process applications. This saves on maintenance and
measurement is used to determine the concentration of the
replacement costs.­
coolant and purge gases (H2 and CO2) used on start-up and
operating cycles on hydrogen cooled turbine generators.
• Prevents Sensor Poisoning
• Prevent Internal Leaks and Plugging
• Low Drift Reduces Need for Frequent Calibrations
• Allows Extreme Temperature and Pressure Tolerance
• Rapid Response Provides Immediate Indication of Process
Changes
• Allows for Long Life in Low and High pH Applications
• Time Proven, Reliable Measurement Ensures Safe Start-up and
Operation
Durafet® pH Electrodes
Honeywell pioneered innovative pH measurement with the first
• On-line Measurement Helps Increase Efficiency and Save
Operating Costs
industrial, non-glass, ISFET (Ion Sensitive Field Effect Transistor)
Meredian® Glass pH Electrodes
• Waterproof Vario Pin Connector Options
Honeywell’s traditional glass sensor electrodes offer time proven
• Rugged Non-glass Design Lowers Replacement Costs
reliable pH measurement for selected applications. Designs
• Long Term Stability Reduces Calibration Frequency
include combination electrodes, as well as separate measuring
• 3-A Sanitary Design for On-line pH Measurement in Food & Dairy
and reference electrodes.
based pH sensor–the Durafet pH electrode.
DL5000 Dissolved Oxygen
• High Purity Water Assembly for Accurate pH Measurement in
Low Conductivity Sample
Accurate and stable dissolved oxygen measurements can be
• Separate Measuring and Reference Electrodes Lowers
Replacement Costs
unique technology provides excellent performance in low parts per
• Platinum and Gold Electrodes for Accurate Measurement of ORP
made using Honeywell’s unique equilibrium probe technology. This
billion (ppb) as well as parts per million (ppm) applications.
• Unique Equilibrium Probe Technology
• No Replacement of Membrane, Electrolyte or Electrode
• Unaffected by Fouling
• Not Flow Sensitive
10
Analytical Instruments
Multiple Input Analyzer
Greater value and enhanced performance
UDA2182 Series Analyzers
The UDA2182 Series is a versatile, dual or single input analyzer
that measures pH, ORP, contacting conductivity and dissolved
oxygen. The “mix-and-match” input design offers the user
flexibility for a wide range of applications. Its common form, fit and
function to older Honeywell analyzers make it a quick and easy
retrofit into existing panels and installations.
• Versatile Multiple Input Analyzer
• Mix and Match Process Measurements
• Entire Status at a Glance–Graphic LED Display
• Fast and Easy Commissioning–Even Wireless Configuration
• Remote Monitoring Using Web Pages
• Single or Dual Input for pH, ORP, Contacting Conductivity or
Dissolved Oxygen
• Dual Input in any Measurement Combination
• PID Control Option
Conductivity Input
• Up to 3 Analog Outputs
The conductivity input will accept signals from Honeywell’s
• Up to 4 Alarm Relays
• Backlit Graphical LED Display
• Type 4 Case
• Infrared PC and Pocket PC Configuration
• FM/CSA Class 1, Div 2 Approval
• Event History Log
• Real Time Clock
standard selection of contacting conductivity cells. The
conductivity unit also has:
• Temperature Compensation Curves
• Calculation of % Rejection/Passage and Difference of Two Cells
• Conversions to ppm, ppb or ppt Total Dissolved Solids (TDS)
• CO2 Concentration Algorithm
• Auto Clean/Auto Calibration Functions
• pH from Differential Conductivity
• Ethernet/Modbus Communications
Dissolved Oxygen Input
• Eastern European Languages
The dissolved oxygen input is from Honeywell’s unique equilibrium
pH Input
probe. It has these additional features:
The pH input will accept a wide variety of sensors–non-glass
• ppm or ppb Measurement
Durafet®, HB high performance pH series and traditional glass
• Automatic or Manual Calibration
Meredian® electrodes, ORP combination electrodes and the
• Ambient Temperature and Atmospheric Pressure Compensation
HPW700 high purity system. In addition to the basic unit the pH
input has:
• Auto Buffer Calibration
• High Purity Water Solution Compensation
• 0.2 sec Update Rate for Fast Responding Durafet pH
Electrodes
11
Analytical Instruments
pH/ORP
Improved accuracy to optimize your process
A range of analyzers and transmitters for use with Honeywell
Sanitary Durafet is authorized to use the 3A symbol. For pure
glass and non-glass sensors and mountings to measure pH
water applications, the HPW7000 Hi-pHurity pH measurement
and ORP. Included in this offering is the Durafet pH electrode,
system guarantees a 0.1 pH accuracy in water samples with
the only industrial, solid state pH electrode on the market.
conductivity less than 10 uS. All the above mentioned measurements
For sanitary applications in the food and dairy industries, the
can be used in process, wastewater and pure water applications.
Instruments
UDA2182 Universal Dual Analyzer
DirectLine® Model DL421/422
APT 2000/4000pH Transmitter/Analyzer
Measurement
pH/ORP
pH/ORP
pH/ORP
Case (HxWxD)
Plastic Enclosure Made of GE Valox® 357 CSA
Type 4X (NEMA 4X)
Plastic Polysulfone Enclosure, NEMA4X,
123 x 48 x 46 mm (4.84 x 1.89 1.81 in)
Plastic Enclosure Made of PBT NEMA4X,
IP65 rating
Display
LCD Dot Matrix, 128 x 64 dpi
LCD 4-digit, 7-segment
7-segment LCD Display
Display Accuracy
0.05% of Reading
pH: ±0.02, Temp: ±1.0 (C or F)
pH: ±0.02 pH, Temp: ±0.1°C (±0.1°F)
Control capabilities/
advanced features
PID Control, Ethernet/Modbus Communications,
Pocket PC and Infrared Configuration, Auto-buffer
Calibration, High Purity Water Solution Compensation,
0.2 sec Update Rate, E. European Languages
Integral Electronics/Sensor Design,
One or Two Point Calibration,
Auto Buffer Recognition
Electronics and Sensor Diagnostics,
Auto Buffer Recognition,
Hart communication for Transmitter
Operating Conditions
0° to 60°C (32° to 140°F)
-20° to 85°C (-4° to 185°F)
-20° to 55°C (-4° to 131°F)
Operating Voltage
90-264 Vac
47-63 Hz
16-42 Vdc
2000: 14-40 Vdc
4000: 20-253 Vdc
Analog Outputs
Up to Three 4 to 20mA
One 4 to 20 mA
2000: One 4 to 20 mA
4000: Two 4 to 20 mA
(One Dedicated to Temp)
Relays
Up to 4 Relays
N/A
2000: N/A
4000: Hi/Lo Alarm Relays
Mountings
Pipe, Wall, or Panel
Integral: No Electronics Mounting Needed.
Remote: Pipe, Wall or DIN Rail
Pipe, Wall, or Panel
Approvals
CE; FM Class 1, Div. 2;
UL/CSA General Purpose
CE for Industrial Applications, UL-General Purpose;
CSA General Purpose FM Class I, Div 1,
Groups A-D (IS); FM Class I, Div 2, Groups A-D
(N.I. Field Wiring)
CE; FM Class 1, Div. 2 (APT4000);
FM Class I, Div. 1 IS (APT2000) and Cenelec
12
Analytical Instruments
pH/ORP
Improved accuracy to optimize your process
Sensors
Durafet® Solid State
pH Electrode
Meredian II Glass
pH Electrode
Oxidation Reduction
Potential (ORP) Electrode
HPW7000 Hi-pHurity pH
Measurement System
Measurement Range
0-14 pH
0-14 pH
1999 to 1999 mV
4-10 pH
Temperature Range
-10° to 130°C (14° to 266°F)
0° to 110°C (32° to 230°F)
-5° to 110°C (23° to 230°F)
10° to 80°C (40° to 176°F)
Pressure & Temp
Ratings
Depends on sensor
Depends on sensor
Depends on sensor
1 to -10 in. WC (0.249 to -2.49 kPa)
10° to 80°C (40° to 176°F)
Materials of
Construction
Ryton body, solid state electrode,
viton and EPDM seals
Ryton body, glass electrode, EPDM
seals
Ryton body, gold or platinum
electrode, EPDM seals
316L SS flow chamber, glass
electrodes, 316 SS temp sensor
Special Features
Response 10X faster than glass,
replaceable reference junction,
VarioPin waterproof connector option
Long lasting combination
reference electrode, integral cable
Quick Disconnect cable options
0.1 pH accuracy in process with
conductivity <10 uS/cm
Mountings
See mounting types
See mounting types
See mounting types
Panel mounting option
Mountings
7773 Mounting
7774 Mounting
7777 Mounting
7794 Mounting
HB Series
Measurement Range
0-14 pH
±1600 mV ORP
0-14 pH
±1600 mV ORP
0-14 pH
±1600 mV ORP
0-14 pH
0-14 pH
±1600 mV ORP
Temperature Range
Depends on sensor
Depends on sensor
Depends on sensor
-10° to 110°C
(14° to 230°F)
Depends on sensor
Pressure and
Temperature Ratings
Immersion/Polypropylene:
689 kPa @ 60°C
(100 psig @ 140°F)
316 SS:
Determined by electrode
Up to
689 kPa @ 50°C
(100 psig @ 122°F)
Up to
689 kPa @ 100°C
(100 psig @ 212°F)
CPVC and Polypropylene:
689 kPa @ 100°C (100 psig @212°F)
316 SS:
689 kPa @ 80°C
(100 psig @ 176°F)
CPVC:
689 kPa @ 50°C
(100 psig @ 122°F)
Kynar:
1034 kPA @ 140°C
(150 psig @ 284°F)
Flow-through/Polypropylene:
689 kPa @ 60°C
(100 psig @ 140°F)
316 SS:
515 kPa @ 80°C
(150 psig @ 176°F
Materials of
Construction
Polypropylene, Ryton,
or 316 SS
Ball valve, mounting nipple
& extension tube, 316 SS or
CPVC o-rings: EPDM & Viton
Special Features
Allows separate measuring
and reference electrodes in
one mounting
Insertion/removal under
pressure without
interrupting process
Mountings
Immersion or
flow-through
1 1/4 in. NPT (316 SS) or
1 1/2 in. NPT (CPVC) pipe
nipple through ball valve
Durafet and glass electrode
bodies: Ryton
Immersion or in-line tee
(3/4 in. NPT fitting)
Body: Polysulfone
Body:
CPVC, Polypropylene, Kynar
Sanitary 3-A approval for
food & dairy applications
Rugged reference design
minimizes fouling a poisoning
in harsh environments
1 1/2, 2 or 3 inch
tri-clamp flange mounting
Model 546: In-line or
submersion
Model 547: Ball valve
Model 551: Nut-loc
13
Analytical Instruments
Conductivity
Proven technology for reliable measurements
A range of analyzers and transmitters for use with Honeywell
concentrations. These measurements can be made in many
contacting and toroidal conductivity cells and mountings to
industrial process and pure water applications.
measure conductivity, resistivity, salinity and chemical
Instruments
UDA2182
Universal Dual Analyzer
DirectLine
Model DL423
APT 2000/4000CC Contacting
Conductivity
APT 2000/4000TC
Toroidal Conductivity
Case (HxWxD)
Plastic enclosure made of
GE Valox® 357 CSA Type 4X
(NEMA 4X)
Plastic polysulfone enclosure,
IP66, 123 x 48 x 46 mm
(4.84 x 1.89 x 1.81 in)
Plastic enclosure made of PBT
NEMA4X, IP65 rating
Plastic enclosure made of PBT
NEMA4X, IP65 rating
Display
LCD dot matrix, 128 x 64 dpi
LCD 4-digit, 7-segment
7-segment LCD display
7-segment LCD display
Display Accuracy
0.05% of reading Temperature:
0.1% from -10° to 100°C ±1.0°C
from 101° to 140°C
Conductivity/resistivity: greater
of ±2 counts or ±0.5% of reading.
Concentration: ±0.5% of reading.
Temperature: ±0.1°C from -10° to
99°C, ±1°C from 100° to 140°C
Conductivity:
1% of measured value or
±(0.4 microS/cm* cell constant)
Conductivity:
1% of measured value
±(0.2 microS/cm
±1 Significant digit)
Control Capabilities
/Advanced Features
PID control; Pocket PC and infrared
configuration, temp. compensation
curves; CO2 concentration;
ppm, ppb or TDS conversions,
Ethernet/Modbus communications,
E. European languages
Integral electronics/sensor design;
trim value or 1 point solution
calibration
Measures conductivity, resistivity,
or salinity; electronics and sensor
diagnostics, Hart communication
for transmitter
Measures conductivity, or
chemical concentration;
electronics and sensor diagnostics,
Hart communication option
Operating Conditions
0° to 60°C (32° to 140°F)
-20° to 85°C (-4° to 185°F)
-20° to 55°C (-4° to 131°F)
-20° to 55°C (-4° to 13°F)
Operating Voltage
90-264 Vac
47-63 Hz
16-42 Vdc
2000: 14-42 Vdc
4000: 20-253 V, AC or DC
2000: 14-42 Vdc
4000: 20-253 V, AC or DC
Analog Outputs
Up to three 4 to 20mA
One 4 to 20 mA
2000: One 4 to 20 mA; 4000: Two
4 to 20 mA (one dedicated to temp)
One 4 to 20 mA
Relays
Up to 4 relays
N/A
2000: N/A; 4000: Hi/Lo alarm relays
2000: N/A; 4000: Hi/Lo alarm relays
Mountings
Pipe, wall, or panel
Remote: pipe, wall or DIN rail
Pipe, wall or panel
Pipe, wall or panel
Approvals
CE; FM Class 1, Div. 2;
UL/CSA general purpose
CE for industrial applications;
UL/CSA general purpose FM
CE; FM Class 1, Div. 2 (APT4000);
FM Class 1, Div. 1 IS (APT2000);
CENELEC
CE; FM Class 1, Div. 2 (APT4000)
Sensors
4973 Contacting
Conductivity Cells
4905 Contacting
Conductivity Cells
4909 Contacting
Conductivity Cells
5000TC Toroidal
Conductivity Cells
Measurement Range
0.01, 0.1, 1.0, 10.0 cell constants,
0.055µS/cm to 250 mS/cm
0.01, 0.1, 10.0, 50 cell constants,
0.055µS/cm to 1S/cm
0.01, 0.1, 10.0, 50 cell constants,
0.055µS/cm to 1S/cm
0.2 to 200 milliSiemens/cm
Pressure and Temperature 1724 kPa @ 140°C
(250 psig @ 284°F)
1034 kPa @ 130°C
(150 psig @ 266°F)
SS: 3.45 bar @ 140°C (50psi @
284°F); CPVC: 2.07 bar @ 140°C
(30psi @ 284°F)
Polypropylene: 6.9 bar @ 100°C (100psi
@ 212°F); PVDF: 6.9 bar @ 120°C
(100psi @ 248°F); PEEK: 13.8 bar @
150°C (200psi @ 302°F); PFA Teflon:
13.8 bar @ 150°C (200psi @ 302°F)
Materials of
Construction
Titanium or graphite
Nickel or platinum
Nickel or platinum
Polypropylene, PVDF, PEEK, PFA
Teflon
Mountings
3/4 inch NPT threaded fitting
1 inch NPT threaded fitting
Insertion/Removal ball valve
assembly in CPVC or SS allows
insertion/removal of cell without
stopping process
Immersion, union adapter, sanitary
2 inch flange or insertion/removal
14
Analytical Instruments
Dissolved Oxygen
Patented techniques for DO monitoring
Instruments
UDA2182
Universal Dual Analyzer
DL424 ppm
DL425 ppb
Case
Plastic enclosure made of GE Valox®
357 CSA Type 4X (NEMA 4X)
Plastic polysulfone enclosure, IP66,
123 x 48 x 46 mm (4.84 x 1.89 x 1.81 in)
Plastic polysulfone enclosure, IP66,
123 x 48 x 46 mm (4.84 x 1.89 x 1.81 in)
Display
LCD dot matrix, 128 x 64 dpi
LCD 4-digit, 7 segment
LCD 4-digit, 7 segment
Display Accuracy
D.O.: 0.5% of reading
Temp.: ±1.0°C
0.01 ppm
0.1 ppb in 0-20 ppb range
1.0 ppb in 0-200 ppb range
Operating Conditions
0° to 60°C (32° to 140°F)
-20° to 60°C (-4° to 185°F)
-20° to 60°C (-4° to 185°F)
Control Capabilities/Advanced Features PID control; Pocket PC and infrared
configuration; ppb or ppm measurement,
automatic or manual calibration;
temperature and pressure compensation,
Ethernet/Modbus communications,
E. European languages
Integral electronics/sensor design
Integral electronics/sensor design
Operating Voltage
90-264 Vac; 47-63 Hz
16-42 Vdc
16-42 Vdc
Analog Outputs
Up to three 4 to 20mA
One (1) 4 to 20 ma
One (1) 4 to 20 ma
Relays
Up to 4 relays
N/A
N/A
Mountings
Pipe, wall, or panel
Integral, no electronics mounting needed
Remote: pipe, wall or DIN rail
Integral, no electronics mounting needed
Remote: pipe, wall or DIN rail
Approvals
CE; FM Class 1, Div. 2;
UL/CSA General Purpose
UL and CSA general purpose
UL and CSA general purpose
These analyzers/probe systems determine the levels of
­dissolved oxygen in water. The patented equilibrium dissolved
oxygen probe design is unaffected by inert fouling or changes
in flow conditions. The system’s analyzer/controller measures
either ppb DO levels in power plant and semiconductor
Sensor
DL5000 Equilibrium Probe
for ppm & ppm application
­applications for corrosion detection or dearator efficiency or
Measurement Range
0-20,000 ppb or 0-20 ppm
Temperature Range
2° to 60°C (35.6° to 140°F)
applications for control and compliance.
Pressure and Temperature Ratings
316SS: 50 psi (345 kPa)
CPVC: 30 psi (207 kPa)
Materials of Construction
316SS or CPVC housing
Special Features
Equilibrium probe design requires
no internal probe maintenance
Mountings
Immersion in tank, in-line or sample flow
chamber
Dimensions (OD)
219 x 34 mm (8.62 x 1.32 in),1 inch NPT
pipe size, 20 feet waterproof cable
Response Time
85% in 60 seconds
ppm DO levels in wastewater, environmental and process
15
Analytical Instruments
Gas Analyzers
Greater value and enhanced performance
Thermal Conductivity
A thermal conductivity system that measures concentrations of
hydrogen purity and CO2 gas. This measurement is typically made
in hydrogen-cooled generators.
7866 Digital Thermal Conductivity Analyzer
The 7866 Thermal Conductivity Analyzer is designed to provide a
highly sensitive and accurate analysis of a binary (2-component)
mixture of gases. The analyzer can also be calibrated to measure a
single component of a multicomponent gas mixture, providing the
background gases constitute a stable mixture (such as air), or have
approximately the same thermal conductivity. It uses the principles of
thermal conductivity, to determine the concentration of a sample gas
through the measurement of thermal losses from two highly stable,
matched thermistor probes inserted in a stainless steel block.
• Easy to use prompts
• Security code protected
• Reliable solid state design
• High speed of response
• High sensitivity
7872 Gas Sampling System
The pre-packaged 7872 sampling system provides a complete
pre-engineered panel designed specifically for hydrogen cooled
generator applications in utility, paper mills and other co-generation
• Excellent stability
applications. The sampling system allows easy, convenient
• Low maintenance requirement
calibration of all three ranges.
• Low installation costs through optional remote mounting
capability of the sensing unit (transmitter)
The 7872 sample panel is an optional part of the 7866 analyzer
• Explosion-proof housing on the sensing unit available
for Class1, Div1 areas
Components of the sampling system include:
• Signal transmission from the sensing unit up to 1000 feet over
unshielded lead wires
• Panel-mounted 1/4 DIN control unit with easy-to-read display
• Current output signal from the control unit representing
measured PV
and includes all components mounted on a single steel panel.
• Flow Control Module
• Calibration Module and Bypass Module
• Pressure Regulator
• Air Filter
• Single or dual alarms
• Rugged Stainless Steel Tubing, Valves and Fittings
• A triple range analyzer for hydrogen-cooled generator
applications is available
Sampling System
7872 Sample Panel
Construction
12 gauge steel, enamel finish, with components mounted,
piped and tested
• Optional Modbus communications supports configuration and
data acquisition
Dimensions (W x H x D)
53.7 x 76.2 x 15.4 cm (21 x 30 x 6 in)
H2 Purity Gas Analyzer
7866 Analyzer
Weight (approx.)
50 lbs (22.5 kg)
Accuracy
±2% of span
Calibrating Gases
CO2, H2 and 75% H2 in N2
Response Time (for H2)
Initial, <1 sec 63%,13 sec, 90%, 23 sec, 99%, 40 sec
Sample Temperature
Up to 104°C (220°F)
Measuring Range
1, 2 or 3 as specified
Sample Pressure
1 to 100 psig (6.9 to 69 kPa)
Sample Requirement
(Sensing Unit)
0.2 to 4.2 cfh flow 37 mm Hg Pressure min.
Power Requirement
(Control Unit)
Universal 90 to 264 Vac, 50 to 60 Hz
Weight
(Sensing Unit/Control Unit)
8.5 kg (18 3/4 lb)/1.3 kg (3.0 lbs)
16
Controllers
Universal Digital Controllers
Simple to install, easy to configure and easy to operate
Universal Digital Controllers
DC 1000
UDC 700
UDC 1200
Product Description
DC 1000 family of microprocessor based
controllers combine a high degree of
functionality and reliability at a very low price
in 4 different DIN sizes.
The UDC 700 is a 1/32 DIN format, OEM
con­­­troller designed for a large number of
applications.
The UDC 1200 provides a high degree of
functionality and reliability in a small format
(1/16 DIN) at a very low price. A limit control
model is also available.
Front Face Format
48 x 48 mm (1.89 x 1.89 in)
48 x 96 mm (1.89 x 3.78 in)
72 x 72 mm (2.83 x 2.83 in)
96 x 96 mm (3.78 x 3.78 in)
49 x 25 mm (1.93 x 0.98 in)
48 x 48 mm (1.89 x 1.89 in)
Analog Inputs
1 or 2
1
1
Input Signal Types
Thermocouples, RTDs, mV, V, mA
Thermocouples, RTDs, mV, mA
Thermocouples, RTDs, mV, V, mA
Digital Inputs
N/A
N/A
1
Analog Outputs
Up to 2
N/A
Up to 3
Digital Outputs Control
Up to 2
Up to 2
Up to 2
Digital Outputs Alarm
Up to 3
Up to 2
Up to 2
Accuracy (at ref. cond.)
±0.5% of F.S.
±0.1% of span
±0.1% of span
Loops
1
1
1
Networking
RS232 or RS485 ASCII
RS485 Modbus
RS485 ASCII or Modbus
ACCUTUNE™ II with Fuzzy Logic (Available on the UDC 2500, UDC 3200 and UDC 3500 Controllers)
included is the original Accutune adaptive
Illustration
of 3 Typical
Problems
Resolved by
ACCUTUNE
Detects and Adapts to
Disturbances
PV
Start-Up Mode
Prevents Overshoot
tuning algorithm that can automatically and
continuously retune whenever a setpoint
step change is implemented or whenever a
process variable disturbance occurs.
Adapts to
Process Dynamics
Fuzzy logic is used to suppress process
Time
variable overshoot due to setpoint
changes or externally induced process
disturbances. It operates independently
Accutune II provides a new truly plug-and-play tuning algorithm
from Accutune tuning. It does not change PID constants, but
which will, at the touch of a button or through a digital input,
temporarily modifies the internal controller response to suppress
accurately identify and tune any process including integrating
overshoot. This allows more aggressive tuning to co-exist with
processes and those with dead-time. This speeds up and
smooth process variable responses. It can be enabled or disabled
simplifies startup, plus allows retuning at any setpoint. Also
depending on the application or the control criteria.
17
Controllers
Universal Digital Controllers
Simple to install, easy to configure and easy to operate
Universal Digital Controllers
UDC 1700
UDC 2500
UDC 3200
UDC 3500
Product Description
The UDC 1700 is a 1/8 DIN
microprocessor based controller.
It provides high quality and
performance at low cost
The UDC 2500 is a low-cost
digital controller providing
multi-language prompts
(FR, EN, GE, IT, SP) and code for
unmatched operating simplicity
The UDC 3200 is a 1/4 DIN
general purpose digital controller
offering a high degree of
functionality and operating
simplicity
The UDC 3500 with dual loop
and math capability is ideal
for process applications
Front Face Format
48 x 96 mm (1.89 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
Analog Inputs
1
1 high level, 1 universal
2 universal
4 high levels, 1 universal
Input Signal Types
Thermocouples, RTDs, mV, V, mA
Thermocouples, RTDs, mV, V, mA,
RH, Radiamatic
Thermocouples, RTDs, mV, V, mA,
RH, Radiamatic, carbon, oxygen
Thermocouples, RTDs, mV, V, mA,
RH, Radiamatic, carbon, oxygen
Digital Inputs
1
2
2
4
Analog Outputs
Up to 3
2 (4 to 20 mA)
2 (4 to 20 mA)
3 (4 to 20 mA)
Digital Outputs Control
Up to 2
Up to 2
Up to 2
Up to 4
Digital Outputs Alarm
Up to 2
Up to 2
Up to 2
Up to 4
Accuracy (at ref. cond.)
±0.1% of span
±0.25% of span
±0.2% of span
±0.10% of span
Loops
1
1
1
2
Networking
RS485 ASCII or Modbus
Ethernet or Modbus RTU
Ethernet or Modbus RTU
Ethernet or Modbus RTU
Infrared Port
Yes
Yes
Yes
Yes
Honeywell Controller Value
Process Instrument Explore (P.I.E.) Software
Every Honeywell Controller, Programmer and Indicator offers you
P.I.E. is a PC based, intuitive software program that runs on
the best price/performance ratio compared with any competitive
a Pocket PC, desktop or laptop. It can be used either online
instrument in its class. Our complete line is engineered to provide
or offline to create UDC2500, UDC3200 and UDC3500
you with “targeted functionality”–solutions tailored to your specific
configurations. Configurations can be easily downloaded to the
process control requirements–so you only buy what you need.
controller via its communication or infrared port.
• Clear and informative operator interface
Infrared Communication Port
• Easy to setup and operate
• Straightforward installation and maintenance
• Single-button turning for precise control
• Fuzzy logic overshoot suppression
• Unsurpassed quality and support
Each UDC2500, UDC3200 and UDC3500 has an infrared
communications port that provides a non-intrusive connection to
the controller while maintaining Type 4X and IP66 integrity. You
can duplicate an instrument’s configuration, obtain maintenance
information just by pointing your Pocket PC in the direction of the
instrument.
18
Programmers and Indicators
Digital Controller Programmers and Indicators
Simple to install, easy to configure and easy to operate
Digital Controller Programmers
DCP 50
DCP 100
DCP 300
DCP 550
Product Description
The low-cost DCP 50 is ideal for
set point programming
applications where space is
at a premium.
The low-cost, ¼ DIN format
DCP 100 programmer is an
entry-level product in the Set
Point Programmer range. It
provides an attractive price/
performance ratio.
The general-purpose DCP
300 programmer is fully
dedicated to execute control of
temperature, humidity, pressure,
flow and other variables.
The high-performance DCP 550
programmer provides advanced
setpoint programming, sensing,
SP generation, ramp and soak
switching and timing in one unit.
Front Face Format
48 x 48 mm (1.89 x 1.89 in)
96 x 96 mm (3.78 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
144 x 144 mm (5.67 x 5.67 in)
Programs
4
8
19
99
Segments Per Program
16
16
30
99 (2000 total max)
Analog Inputs
1
1
1 or 2
1 or 2
Digital Inputs
1
6
12
16
Analog Outputs
Up to 3
Up to 3
Up to 3
Up to 3
Digital Outputs
Up to 2
8
8
16 events
Accuracy (at ref. cond.)
±0.25% of span
±0.25% of span
±0.1% of span
±0.1% of span
Loops
1
1
1 or 2
1 or 2
PID Group
1
1
8
9
Networking
RS485 Modbus
RS485 ASCII or Modbus
-
RS485 ASCII
Programmers
DCP 200
Indicators
UDC 703
UDI 1700
Product Description
¼ DIN format, a graphic/text LCD
display is an affordable temperature
and process controller with
advanced functionality including
profiling and datalogging options.
Product Description
The UDC 703 is a 1/32 DIN
format indicator for small space
requirements.
The UDI 1700 is a horizontal,
1/8 DIN format, low-cost indicator
for most process variable types.
Size (L x H x D)
48 x 25 x 100 mm
(1.93 x 0.98 x 3.94 in)
96 x 48 x 100 mm
(3.78 x 1.89 x 3.94 in)
Accuracy
±0.10% of span
±0.10% of span
Analog Inputs
1 universal
1 universal
Input Signal Types
Thermocouples, RTDs,
mV, V, mA
Thermocouples, RTDs,
mV, V, mA
Front Face Format
96 x 96 mm (3.78 x 3.78 in)
Programs
64
Segments Per Program
255
Analog Inputs
1
Digital Inputs
2
Display Types
4 digits-LED (red)
4 digits-LED (red)
Analog Outputs
Up to 3
Alarm Set Points
2
3
Digital Outputs
8
Digital Input
No
Yes
Accuracy
0.1%
Transmitter Power
No
Yes
Loops
1
Networking
RS485 Modbus
RS485 ASCII or Modbus
PID Group
1
Networking
RS232, RS485, Ethernet
19
Recorders and Data Acquisition
Circular and Strip Chart Recorders
Dependable, versatile and low maintenance
Circular Chart Recorders
Honeywell Circular Chart Recorders are preferred for batch
An additional advantage of the circular chart record is easy filing
processes. The circular chart record displays the entire batch
and copying for reference. Compared to the strip chart record, the
operation over a specific unit of time, from one hour to 31 days.
circular chart has a shorter calibrated chart width.
Circular Chart Recorders
DR4300 Basic
DR4300
DR4500 Classic
DR4500 Truline
Chart Size
254 mm (10 in)
254 mm (10 in)
305 mm (12 in)
305 mm (12 in)
Reference Accuracy
0.35%
0.20%
0.10%
0.10%
Analog Inputs
2
2
2
4
Digital Display
N/A
Yes
Yes
Yes
Chart Type
Preprinted
Preprinted
Preprinted
Self-printing thermal paper
Control
N/A
2 loops
2 loops
2 loops
Math
N/A
Totalization
Yes
Yes
Networking
N/A
Modbus RTU
Modbus RTU
Modbus RTU
Optional Software
N/A
Trend Manager Pro/Specview
Trend Manager Pro/Specview
Trend Manager Pro/Specview
Strip Chart Recorders
Honeywell Strip Chart Recorders are most commonly
chosen for ­continuous processes where the chart
record allows the operator to quickly detect
out-of-tolerance deviations over a long-term trend.
The long length of the strip chart allows recorders to
run unattended for long periods without the necessity
Strip Chart Recorders
DPR180
DPR250
Display
Digital
Digital
Paper Width
180 mm (7.09 in)
250 mm (9.84 in)
Reference Accuracy
0.05%
0.05%
Multipoint Channels
24
64
Continuous Pens
N/A
N/A
Roll or Fan-Fold Charts
Yes
Yes
Configuration
PC or Keyboard
PC or Keyboard
Data Storage
PCMCIA; Compact Flash
PCMCIA; Compact Flash
Networking
ASCII, Modbus, RTU
ASCII, Modbus, RTU Modbus TCP/IP
Optional Software
Trend Manager Pro/Specview
Trend Manager Pro/Specview
20
for frequent chart replacement.
Recorders and Data Acquisition
Paperless Recorders and Data Acquisition
Electronic data for improved decision-making
TrendManager Software Suite
TrendViewer
The TrendManager Software Suite includes the standard
• View, graph and print stored data
TrendViewer software package; the TrendManager Pro advanced
• Print configurations and process data
data analysis and archiving software; the TrendServer Pro fully
TrendManager Pro
network aware software for communications with recorders; and
Industry leading PC based data analysis package that support:
the Screen Designer software for creating customized screen
layouts. This low-cost, flexible, easy-to-use software suite sets the
“-trend” recorders apart from all the others.
• Importing data from any recorder
• Importing data from any Honeywell solutions such as DPR180,
DPR250 and HC900 controller
• Archiving data
• Multi-level, multi-user passwords
The Paperless Advantage
• Graph, plot & export data across any recorder, pen or time frame
• Audit trails
Easy to Use
• Configuration of recorders
Dedicated display keys and full screen menus allow
• Batch recorder management
operators to quickly access and interpret information.
• Export data files in CSV format
Improved Decision Making
On-line data analysis allows fast operator response during
process upsets.
Meets Documentation Requirements
TrendServer Pro
Industry leading PC based communications software to network
your recorder:
• Handles client/server architecture
• Schedule downloads of recorder data (FTP transfers)
Permanent archived records of process and configuration
• Remotely configure recorders
data can be stored to disk and easily replayed on the
• Real time data acquisitions
recorder or personal computer using the data analysis
• Communicate via RS485 and/or Ethernet
software.
• Integrated OPC Server support
Easy to Operate and Maintain
Reduced maintenance costs, elimination of consumable
pens and paper and increased reliability since mechanical
print assemblies have been eliminated.
Easy to Own
Paperless recorders offer significant improvements over
• Modbus, FTP, web browser
• Batch Report Tool
• IQ/OQ Protocol Tool
Database Management Tool
Provided with TrendServer Pro
• Provides safe administration of data
traditional paper recorders. Their inexpensive storage
• Archive, sort, move, copy or delete data in local or remote
database
media and full-color LCD display reduces operating costs
• Use tree structure for easy understanding of where files are located
and improves data analysis. The lack of vulnerable print
• Data viewed by recorders or monthly archive
mechanisms and other mechanical parts improves reliability.
• Allows storage of data to secure server
Easy to Network
Screen Designer
Products can be connected directly to the Local Area
Custom displays to exactly suit your application
Network (LAN) via Ethernet using Modbus TCP/IP protocol.
• Total design flexibility to produce customized screen layouts
Using the LAN, multiple departments can access these
• Design the screen that will best monitor your process
instruments for real time data acquisition.
• Includes bitmap picture input for easy process understanding
Tools
• AMS2750D Report Tool
• Generate Survey Reports
21
Recorders and Data Acquisition
Paperless Recorders and Data Acquisition
Electronic data for improved decision-making
Paperless Recorders
eZtrend QXe
Minitrend QX
Multitrend SX
Displays
127 mm (5.0 in) Color (QVGA)
140 mm (5.5 in) Color TFT (QVGA)
307 mm (12.1 in) Color (SVGA)
Analog Inputs
Up to 12
Up to 16
Up to 48
Data Storage
USB Memory Key
Compact flash/USB Memory Key
Compact flash/USB Memory Key
Sample Rate
100/200/500ms
20/100/200/500ms
20/100/200/500ms
Digital I/O
Up to 8DI/8DO
Up to 16DI/16DO
Up to 48DI/48DO
Networking
Ethernet/RS485, OPC Server, Web
Ethernet/RS485 Modbus, OPC Server, Web
Ethernet/RS485 Modbus, OPC Server, Web
Math Functions/Math Scripts
Yes/No
Yes/Yes
Yes/Yes
Reference Accuracy
±0.1% Typical-TC
±0.1% Typical-TC
±0.1% Typical-TC
Configuration
PC or front panel
PC or front panel
PC or front panel
Remote Viewing
Internal Web Page
Internal Web Page
Internal Web Page
Electronic data acquisition instruments are the perfect solution
Manufac­­t­uring industries. U.S. regulatory agencies have accepted
for applications within the Power, Water Treatment, Thermal
electronic data storage. Title 21 CFR Part 11 of Federal Regulatory
Processing, Food & Beverage, Pharmaceutical/Biotech and
Affairs details the ­acceptability­­of electronic records.
trendserver pro
data base
server
web browser
maintenance dept.
plant-wide
LOCAL AREA
NETWORK
trendserver pro
communications
server
quality dept.
trendmanager
pro
22
production dept.
Wireless Solutions
OneWireless Field Devices
Simple and efficient network that enables increased safety, reliability and efficiency
The Honeywell OneWireless™ Network is a multi-application network
XYR 6000 Transmitters
that can be tailored to offer the wireless coverage needed for
XYR 6000 transmitters provide highly accurate pressure, temperature,
industrial applications; from a simple field instrument network
analog input, valve position, digital input measurements or a
(ISA 100.11a) to a completely integrated, plant-wide multi-application
digital output, and transmit the measured value wirelessly using the
network (Wi-Fi and ISA100.11a). OneWireless solutions offer several
2.4 GHz ISM band and ISA100.11a open protocol to a Honeywell
benefits beyond avoiding wiring costs; helping customers optimize
Mutinode or Field Device Access Point gateway. XYR 6000
plant productivity, ensure safety, meet regulatory compliance and
transmitters provide the ability to obtain data from remote and
improve asset reliability. Supporting XYR 6000 wireless transmitters
hazardous measurement locations without the need to run wires.
and the OneWireless Adapter, this network delivers a global
solution with robust security, predictable power management and
OneWireless Adapter
multi-speed monitoring. Attributes and benefits include:
The OneWireless Adapter (OWA) transforms a HART device into an
• Single plant wide wireless infrastructure for lowest total cost of
ownership
ISA100.11a compliant wireless device, transmitting this valuable
information back to a host system wirelessly. The OWA provides
• Open, standards based system providing choice of product
and supplier
access to: 4 HART dynamic variables (PV, SV, TV, FV), multivariable
• Best integrated industrial security available today
parameters.
• Extremely reliable mesh system—field proven for best uptime
• Flexible and scalable for designing the network that best fits the
application need
data, calibration and diagnostic information, device configuration
XYR 5000 Transmitters
XYR 5000 transmitters send measurements (temperature, differential
pressure, gauge and absolute pressure, acoustic, analog input,
discrete input) wirelessly using the 868 MHz or 900 MHz ISM bands
to a base radio that is connected to a control or data acquisition
system. The power and simplicity of the XYR 5000 solution allows
easy and economical access to hard-to-measure process variables.
XYR 3000 Wireless Multiplexer I/O, Modems and Gateways
XYR 3000 products provide a simple and reliable means of
implementing a wireless solution for applications with high-density
I/O concentrations, providing the lowest cost per wireless
measurement point, enabling new applications. Gateway and modem
products provide wireless interfaces between data buses such
as Ethernet, RS232 and RS485.
23
Wireless Transmitters
XYR 5000 and XYR 6000
Simple and efficient network that enables increased safety, reliability and efficiency.
Transmitters
XYR 6000 Transmitters (condensed specifications)
XYR 5000 Transmitters (condensed specifications)
Radio Frequency:
2.4Ghz, License Free, Direct Sequence Spread Spectrum (DSSS)
Technology; ISA100.11a Compliant
868/900Mhz, License Free, Frequency Hopping Spread Spectrum
Technology
Sensors Radio Power:
125-400 mW
31mW, 17.8mW Typical
Range:
305 m (1000 ft) with Integral 2 dBi Antenna
610 m (2000 ft)
Transmitter Power:
2 “D” size 3.6 V Li - Non Rechargeable Batteries
“C” size 3.6 V Li - Non Rechargeable Battery
Battery Life:
Up to 10 years
Up to 5 Years
Diagnostics:
Extensive Device Status Capability
Low Battery, “Out of Spec”
Wireless Solutions:
OneWireless Compatible and ISA100 Compliant
Event Driven Transmission Rates
Software:
Local and Software Configurable
Local and Software Configurable
LCD Display:
Local, Alpha Numeric, 8 Segment, Always On
Local Display
Operating Temperature:
-40° to 85°C (-40° to 185°F)
-40° to 85°C (-40° to 185°F)
Hazardous Approvals:
FM, CSA, ATEX, IECEx, InMetro, SAEx
FM&CSA Class I, Division II, Groups A-G, ATEX EEx ia IIC,
EEx nl IIC with CE Mark
Enclosures:
NEMA Type 4X, IP 66/67 and NEMA 8 (Explosion Proof),
Stainless Steel Housing Available
NEMA Type 4X, IP 66
Connection:
Optional 4dBi Integral, Remote 8 dBi Omni Directional or
14dBi Directional antennas
Integrated Yagi (Analog and Temperature Units) for Ranges Up to
1500 m (5000 ft); Remote High Gain for Ranges Up to 1500 m (5000 ft)
400” H2O (1,000 mbar), 100 psi (7,000 mbar),
3000 psi (210,000 mbar)
100” H2O (24.91kPa), 300” H2O (74.73kPa), 25 psi (172.37kPa),
100 psi (698.48kPa) and 300 psi (20.68 bars)
500, 3000, 6000 and 10,000 psi (35, 210, 415 and 690 bar)
In-Line Meter Body; 500 and 3000 psi, Dual-Head Meter Body
30, 250, 1000 and 5000 psi
(206.84kPa, 17.24bars, 68.95 bars, 344.74 bars)
500 psia (35 barA)
30 and 250 psi (206.84 kPa and 17.24 bars)
400” H2O (1000 mbar), Pseudo Flange, 100 psi (7000 mbar)
Not Available
400” H2O (1000 mbar), 100 psi (7000 mbar) DP;
500 psi (35 bar), 3000 psi (210 bar) GP; 500 psia (35 barA) AP
15 psi (1.03 bar), 30 psi (2.1 bar), 100 psi (6.9 bar) GP,
250 psi (17.2 bar), 1000 psi (69 bar), 10000 psi (690 bar)
Temperature/DI
Temperature + DI; 3 TC Max, 2 RTD Max, 3 DIs Max
Temperature + DI/DO; TC and RTD Includes Discrete Input Option
Integral and Remote Probe Configurations Available
Remote Probe Configuration is NEMA 4
Analog Input
4-20 or 0-20ma/0-5 or 1-5V
4-20 ma / 0-10V; Two Inputs; Includes Discrete Input Option
±0.10%
±0.10%
Discrete Inputs
Three Inputs; Dry Contact Only, No Voltage or Current;
1 Kohm Maximum Impedance
Two Inputs; Dry Contact Only, No Voltage or Current;
1 Kohm Maximum Impedance
Position:
Provides position monitoring for items like linear distances or valve position
Not Available
Acoustic:
Not Available
Main Frequency Detection: 40 KHz; Bandwidth: 5 KHz
Base Radio:
FDAP, Multinode/Gateway; 2-802.11 a/b/g (Wifi/Wireless Ethernet)
1-(ISA100 Compliant) Sensor Radio
2-Ethernet Cables for Optional Connections to Wired Devices
Multiple Devices per Base Radio
Analog/Digital Outputs: Up to 25 Modules per Base Radio
Three Options: 4 AO, 8 DO, 4 AO/8 DO
24 VDC ±10% at 25 Watts; -40° to 75°C (-40° to 167°F);
IP 66, NEMA 4X Enclosure; Class 1 Div2/ATEX Zone II Certified;
Integral and Remote Antennas Available
24 VDC; NEMA: Type 4; Local Display
Differential Pressure
Ranges:
Gauge Pressure
Ranges:
Absolute Pressure
Ranges:
Flange Mount:
Ranges:
Remote Seal:
24
Ranges:
Remote Probe:
Accuracy:
Power:
Modular Systems
Experion Solutions
Modular solutions for diverse control requirements
Experion HS SCADA Systems
Experion LS Control System
Experion HS is a powerful software platform that incorporates
Experion LS provides small manufacturing sites with the reliability,
innovative applications for human machine interface applications
flexibility and ease-of-use of a distributed control system (DCS).
(HMI) and supervisory control and data acquisition (SCADA). Built
Experion LS focuses on small to mid size DCS with Batch
upon the proven technologies of the Experion platform, Experion
applications and provides savings because of batch running
HS is an integrated and affordable solution for smaller unit
in controller improving the throughput with multiple batches.
operations.
Experion LS also provides customers security over a split
architecture that improves business results for customers.
Architecture
The Experion HS and Experion LS architecture is specifically designed to meet the needs of smaller to mid-size plants and include:
Experion HS and Experion LS
Experion LS also provides:
• HMI including 300 pre-built displays
• Mid size DCS with global database
• On-board historian and trending
• C200E controller with chassis and DIN rail I/O
• Alarm and event subsystem
• HART, Profibus and DeviceNet
• Reports
• Peer integration with PLCs, Drives and weigh scales
• 10 dual-window client stations
• Integrated Engineering tools with templates for reuse, Bulk build, 21 CFR Part
11 change management
• SCADA support for a wide variety of devices
• OPC Suite and open standard communication
protocols
• eServer for casual browser view
• Integrated Batch execution within the C200E providing faster throughput of
batches and more reliable and secure execution compared to server based
batch systems. Batch functions include: S88 SFCs, Control handlers, Operator
SFCs, Recipe Management, Batch reports and fast cut-off pulse card
25
Modular Systems
MasterLogic Programmable Logic Controllers
Greater versatility, easier engineering
The MasterLogic is a powerful and
scalable rack-based programmable
logic controller. It can be installed in
either a stand-alone or distributed
architecture. A range of CPUs, power
supplies and different rack sizes are
available, to meet the requirements of
a broad range of applications.
Advanced Technology—Available at a Competitive Cost
Honeywell’s Integrated Approach
MasterLogic’s advanced technology enables higher speed
MasterLogic is much more than just a better PLC; it comes from
processing and better control in applications of all types,
a company focused on the “system” of automation—not just the
particularly smaller unit operations. This compact and modular
parts. Honeywell has always thought about automation problems
PLC offers all of the redundancy architecture options needed for
in their entirety. Its holistic systems strategy, first developed in the
most industrial operations—and at a competitive cost. A versatile
1970s with the introduction of the distributed control system (DCS),
family of I/O modules and networking options offers flexibility in
supports an integrated architecture with unified sensing, control,
how MasterLogic fits into an entire automation scheme.
operations and information management.
Available through Honeywell’s expansive global organization,
the MasterLogic PLC features:
The various elements of a plant automation system can be installed,
• Powerful and versatile processors for high-speed applications
(provides 42 ns/step, 7 MB program memory, 4 MB system
memory, 2 MB data memory and 16 MB built-in flash memory
for program and data backup)
excessive tuning and adjustment by the implementation project
• Full redundancy for CPU, power and network
And when it’s time to expand or upgrade the system, that task is
• Compact pocket-size modules to optimize space
made easy as well.
• IEC61131-3 standard programming with LD/SFC/ST/IL
language options
The core aspects of Honeywell’s systems include:
• Vast library of standard function blocks and support for creating
new or user-defined function blocks
• Standard displays, faceplates and detail displays that provide
a consistent look and feel to operators even when used with
non-Honeywell controllers
• Over 50 types of I/O modules
• Open network protocols with field devices (Profibus DP, DeviceNet,
Modbus Ethernet and Serial) and user-defined frame option
• Open communication with external systems through 10/100Mbps
fast Ethernet and serial RS232C/RS422
• Peer-to-peer communications between PLCs with either dedicated
100 Mbps Ethernet or fiber-optic
• Hot swapping, online editing, user-defined interrupt programs
• Integration with Experion PKS, Experion HS, or Experion LS
architecture and SCADA systems
• Self-diagnostics including network diagnostics, system logs,
auto-scan and system monitoring
• Program simulator to test programs offline without PLC/CPU
26
started and operated together in a prepackaged manner without
engineer. Hardware and software components continue to operate
with high reliability because they were engineered to be compatible.
• Embedding of MasterLogic alarms and events into the Experion
HS alarm and event sub-system, including Sequence of Event
information
• Critical functionality unifying the real-time, process-connected
world of the controller with graphical user interface (GUI) and
plant supervisory functions such as monitoring and alarm
management
• Data management functions that derive from history collection
and reporting
Modular Systems
HC900 Control Systems
Field
Instruments
Modular solutions
for diverse control requirements
The HC900 consists of three components: a powerful controller
with modular I/O; a hardened operator interface with color display
compact flash card (4GB); and intuitive configuration software.
HC900
Controller
Analog Inputs
Up to 480 universal analog inputs, 960 high level
Accuracy
±0.1% of span (field calibration to ±0.05% of span)
Analog Outputs
Up to 200; user specified span from 0 to 20 mA maximum,
12 bits, 0.1% Accuracy
Digital Inputs/Outputs
Up to 1920, contact DI, 24 Vdc DI/DO
120 Vac DI/DO, 240 Vac DI/DO, relay DO
Function Blocks
C70, C70R CPU-5000; C50 CPU-2000; C30 CPU-400
I/O Racks Per System
Up to 5 total
Control Loops
PID, on/off, cascade, ratio, %C, RH, dewpoint
Control Output Types
Current, time-proportioning, position proportioning,
three-position step
Setpoint Programmers
50 segments each, 16 event outputs, profiles stored in controller
include: C30 and C50 for non-redundant applications; C70 for
Setpoint Scheduler
50 segments, 8 ramp/soak outputs, 8 auxiliary outputs,
16 events, schedules stored in controller
redundant networking; C70R for redundant CPU applications and
Recipes
50 variables each
redundant networking. To maximize installation flexibility, up to 4
Communication
Ethernet 10baseT; Modbus/TCP protocol; up to 5 Ethernet
hosts; up to 32 peer to peer controllers; Serial Modbus RTU,
RS485 or RS232, Slave (up to 16) or master operation
wiring and installation costs. This C50 and C70 CPU supports a
Power Supply
120 Vac to 240 Vac or 24Vdc
single direct connected remote rack or up to 4 remote racks when
Operating Temp.
0° to 60°C (0° to 140°F)
connected through an external Ethernet switch. The C70R CPU
Humidity
10% RH to 90% RH, non-condensing
supports a single direct connected rack or up to 5 remote racks
Rack Size
4 Slot
8 Slot
12 Slot
266.7 mm (10.5 in) 419.1 mm (16.5 in) 571.5 mm (22.5 in)
are available to support up to a total of 1920 I/O points. Up to 480
HC900
Control Designer Software
universal analog inputs minimize the number of input cards and
Configuration
Off-line, with run mode editing
spare parts required.
Operating Environment
Windows Vista, XP SP2 Professional support, Windows™ 7
PC
Minimum–Pentium 1 GHz with 64MB of RAM
(2.5 GHz with 512MB recommended)
Screen resolution–SVGA (1024x768 recommended)
Cable
9-pin RS232 null modem cable to configuration port
or Ethernet 10Base T
Modem Support
Monitor, upload, download configuration
HC900 Controller
The rack-based HC900 is a modular, scalable platform available
in 3 rack sizes (4, 8 and 12 I/O slots) and three CPU performance
choices (C70R, C50, C30) to handle a wide range of automation
requirements. The CPU options available for the HC900 Controller
remote I/O racks may be connected to a single controller to reduce
using external switches. A variety of analog and digital modules
The versatile HC900 Controller is the perfect solution for unit control
requiring integrated loop and logic processing. It is also the ideal
data acquisition package with up to 480 universal analog inputs,
extensive math and free form calculations. Intuitive function block
software allows you to quickly get up and running, saving you time
and money. Ethernet Open Connectivity simplifies plant network
integration. Redundant CPU’s, Power Supplies and Networks
maximize process uptime.
The HC900 offers an integrated solution that cost-effectively
performs loop and logic control of stand-alone, unit processes. The
combination of analog control loops, setpoint programs, function
block configuration, data acquisition and an extensive assortment
of predefined analog and digital blocks make the HC900 the ideal
choice for thermal ­processing, water treatment, food & beverage
processing, power generation, pharmaceutical, manufactured
goods, semiconductor industries and other processes with similar
control requirements.
Controller:
Control Designer Software:
• Modular I/O design
• Multiloop PID Control
• Windows Vista, XP SP2
Professional support, Windows 7
• Setpoint programmers,
scheduler
• Drag and drop soft wiring of
function block objects
• Process logic, timers, counters • Load configuration via ethernet,
serial communication modem
• Process algorithms,
•
Graphic hard copy records
calculations
• Load/upload, monitor
• Universal analog inputs
configuration via modem
• Stores setpoint profiles,
•
Database export in CSV or TAB
recipes
DELIMITED formats
• Remote Terminal Panels (RTP)
• Redundant CPU’s, power
supplies
27
Modular Systems
HC900 Control Systems
Modular solutions for diverse control requirements
Operator Interface
Model 900CS10-00
Model 900CS15-00
Display
Size: 264 mm (10.4 in)
Pixels: 640 X 480; Color LCD
381 mm (15 in)
Pixels: 1024 X 768; Color LCD
Data Logging
Media: Volatile RAM memory,
optional non-volatile flash card
memory or removable USB
memory module, Secure Data
Archiving; Data Types: Process
history, alarms, events, diagnostics,
user changes; Export format: CSV
Media: Volatile RAM memory,
optional non-volatile flash card
memory or removable USB
memory module, Secure Data
Archiving; Data Types: Process
history, alarms, events, diagnostics,
user changes; Export format: CSV
Power Supply
+24 VDC ±20% @ 29 W max.
Requires Class 2 or SELV rated
power supply. Front panel LED
indication of power on
+24 VDC ±20% @ 46 W max.
Without options. Requires Class
2 or SELV rated power supply.
Front panel LED indication of
power on
ANSI/UL 61010-1 – 2005,
Second Edition. General Purpose
(Ordinary Location) Safety. UL
evaluated to CSA C22.2 No.
61010-1-2004- Second Edition.
General; Purpose (Ordinary
Location) Safety; UL, CSA and
FM Class I, Div 2 Groups A,B,C
and D - Hazardous (Classified;
Location Safety for USA and
Canada
ANSI/UL 61010-1 – 2005,
Second Edition. General Purpose
(Ordinary Location)Safety; UL
evaluated to CSA C22.2 No.
61010-1-2004- Second Edition;
General Purpose (Ordinary
Location) Safety; UL, CSA and
FM Class I, Div 2 Groups A,B,C
and D - Hazardous (Classified);
Location Safety for USA and
Canada
Operating Temperature Range:
0 to 50°C (32 to 122°F)
Storage Temperature Range:
-20 to 70°C (-4 to 158°F)
Operating Temperature Range:
0 to 50°C (32 to 122°F)
Storage Temperature Range:
-20 to 70 °C (-4 to 158°F)
Safety
Operator Interface
The 900 Control Station operator interface from Honeywell
compliments the HC900 Controller with a unique combination
of predefined display features and custom display development
tools to deliver ease of use and high flexibility in an efficient
and affordable package. The color display and finger touch
user interface enhances process monitoring while simplifying
online controller changes. The Station Designer software used
to configure the interface works in conjunction with the HC900
Hybrid Controller configuration software to automatically build a
Operating
Temperature
Humidity
Operating and Storage Humidity: Operating and Storage Humidity:
80% maximum relative humidity 80% maximum relative humidity
(non-condensing) from 0 to 50°C. (non-condensing) from 0 to 50°C.
Control Station database that exactly matches the unique, user
configured, controller database. This highly integrated operation
Communications:
Operator Interface:
eliminates the time consuming task of assigning controller
• Modbus/TCP Protocol
communication register addresses to the operator interface
• USB Ports: Adhere to USB
specification 2.0
• Fully manage HC900 controller
function blocks such as PID,
setpoint programmers, etc.
parameters used to build displays. The standard database of the
Control Station allows all available controller tags to be imported
without restriction or costly price adders, eliminating the risk of
running out of tag resources in the middle of your project. The
hardware of the 900 Control Station is designed to handle tough
industrial environments with a full metal case design and water
tight, type 4X, front bezel assembly. Hardware push buttons on
the front panel supplement touch screen software buttons for
common interface tasks such as user log-off, display last screen
and main menu access.
The 900 Control Station is available with either a 10.4 inch or
15 inch display size. Both models are configured using Station
Designer PC configuration software.
• RS232 Serial Ports
(RJ12 connectors)
• Load/monitor setpoint
programs, recipes
• RS485 Comm. Port
(RJ45 connector)
• View analog and digital status
• View bar graph groups
• Ethernet Port:
(RJ45 connector)–wired as a
NIC (Network Interface Card)
• View trends
• 10 BASE-T/100 BASE-TX
• Redundant Networks
• View alarm and event status
• Initiate operator push-button
actions
• Expandable memory with Flash
Memory socket for record
keeping & configuration transfer
• Configuration stored in
non-volatile memory for secure
operation
• Integrate HC900 controller
alarms/events or build them
into the interface
• Emulator
• Multilingual (5 languages
including English, German,
French, Spanish and Italian)
28
• Batch Reporting
Connectivity Solutions
MatrikonOPC
Secure, reliable open data connectivity
MatrikonOPC offers the industry’s most extensive portfolio of OPC
connectivity products along with unmatched global domain expertise.
Its solutions integrate Honeywell’s products such as the HC900
Controller, MasterLogic PLC, single loop controllers, control systems,
actuators and analyzers with third-party SCADA, historians and
human machine interfaces (HMIs) to provide secure, reliable open
data connectivity.
The following MatrikonOPC products are available with
Honeywell products:
Universal PLC Server
The MatrikonOPC Universal PLC Server is a single OPC Server
that provides connectivity to multiple devices, protocols and APIs.
MatrikonOPC Universal PLC Server offers a wide range of plug-ins
to support the most popular PLC protocols.
OPC Server for Modbus
OPC Data Manager
The Modbus OPC Server provides secure and reliable real-time
OPC Data Manager (ODM) is a software application that transfers
data access between all modbus-capable devices to OPC-enabled
data from one OPC server to another. Use ODM when you need
applications such as historians, HMIs and SCADA systems, etc.
to share, map, and bridge OPC data between two or more control
OPC Redundancy Broker
systems (e.g. PLC and a DCS). With ODM this connectivity can be
accomplished with standard, off-the-shelf software.
OPC Redundancy Broker (ORB) easily enables implementing
redundancy in systems that take advantage of OPC technology,
OPC Excel Reporter
such as Honeywell’s Experion® HS.
OPC Excel Reporter is an OPC Client for Excel that transforms
Easy OPC Trender
Excel into a reporting tool for your process and equipment data.
Connect to any real-time (OPC DA) or historical (OPC-HDA) data
Easy OPC Trender is an intuitive and powerful OPC Trending Client.
source. With its simple and easy to use interface, Excel sheets and
With OPC-HDA, you can connect to any process historian data source.
cells can be linked to specific I/O point(s) in the PLC in a matter of
OPC Security Gateway
seconds.
MatrikonOPC Security Gateway secures all real-time OPC
MicroHistorian
architectures. Unlike OPC solutions that rely only on DCOM security,
OPC Micro Historian is ideal for storing data from individual PLCs,
Security Gateway controls who can browse, add, read and/or write
in small plants, or for simple processes for analysis and reporting.
to a tag on a per-user-per-tag basis on any OPC DA or HDA server.
OPC Tunneller
OPC Tunneller provides an easy, reliable and secure way to
communicate between networked computers. OPC Tunneller even
allows for user configurable time-outs, thus giving you complete
control.
29
Actuators
HercuLine
Smart design for lower cost of ownership
HercuLine Electric Actuators
HercuLine 2000
HercuLine 2001 / HercuLine 2002
HercuLine 10260A / HercuLine 10260S
Product Description
Low torque electric actuator
Low torque electric actuator
Medium torque industrial electric actuator
Torque
50 to 400 in-lb (6 to 45 N-M)
50 to 400 in-lb (6 to 45 N-M)
10 to 300 lb-ft (14 to 400 N-M)
Stroke/Speed
90° to 150°/6 to 75 sec
90° to 150°/7.5 to 120 sec
90°/10/20/40/60 sec
Input Signals
Floating, Pos. prop., Open/Close
1-5 Vdc, 4 to 20 mA
0/1-5 Vdc, 0/4-20 mA, Floating,
Pos. prop., Open/Close
Position Feedback
1000 ohms potentiometer
0/1-5 Vdc, 0-16 Vdc,
0/4-20 mA, SW emulation
0/1-5 Vdc, 0-16 Vdc, 0/4-20 mA, SW
emulation 1000 ohms potentiometer
Position Sensing
1000 ohms potentiometer
2001: slidewire
2002: contactless
Contactless
Environmental
-40° to 85°C (-40° to 185°F)
-40° to 75°C (-40° to 170°F)
-30° to 75°C (-20° to 170°F)
Duty Cycle
Continuous
Continuous
Continuous
Repeatability
N/A
0.2% of 90° span
0.2% span
Dead-Band
N/A
Adj. 2% to 5% span
Adj. 0.2% to 5% span
Local Auto/Man Switch
Optional
Optional
Optional
Local Keypad/Display
N/A
Optional
10260S: Optional
RS485 Modbus Comms.
N/A
Yes
10260S: Yes
HercuLine Electric Actuators
HercuLine Electric Actuators are engineered for exceptional reliability,
accurate positioning, and low maintenance. Designed for very
precise positioning of dampers and quarter-turn valves, they perform
especially well in extremely demanding environments requiring
continuous duty, high reliability and low maintenance. With non-contact
sensing, the main­tenance problems and unexpected shutdowns
associated with slidewires and potentiometer wear are eliminated.
HercuLine Smart Actuators
Honeywell’s new actuators incorporate all of the quality and
reliability features of the HercuLine actuators with the added
benefits of microprocessor-based electronics. These benefits
make it easier to install, set up and commission the actuator,
while allowing you to monitor the health parameters for proactive
maintenance planning.
• RS485/Modbus communications for remote access
• Programmable: Alarm and relay outputs; Characterization,
failsafe functions, dead-band, and filtering; Direction of rotation
• Diagnostic Parameters: Maximum Hi and Lo temperature; Stall
and accumulated stall time; Total travel
30
Honeywell Actuator Linkage Software
Helps you size, select and install your Honeywell actuator. The
software lets you choose the actuator and design the linkage that
best fits your application.
HercuLine PC Software
• Lowers ownership cost
• Use your PC for calibration, configuration and maintenance data
• Eliminates local display and keypad
Services and Expertise
Honeywell Global Services and Support
Maximize the return on your technology
We offer the following services at each lifecycle stage:
Before Installation:
• Site survey
• Consulting
• Project planning
Global Service and Support Team
• Function design specification
Count on Honeywell to help you streamline startup and optimize the
• Product selection
lifecycle of your automation investment. Honeywell’s global service
During Installation:
and support team will help you maximize the return on your
• Hardware/Software supply
technology investment through personalized service and assistance
• Supervision of installation
throughout the life of your installation.
• Specific application development
• Achieve faster and smoother startups
• System configuration and integration
• Reduce engineering, procurement, installation and
commissioning costs by at least 10%
After Installation:
• Maintain continuity despite any turnover in your organization’s
personnel
• Acceptance testing
• Maximize payback from your asset investments
• Avoid unplanned downtime
Service Professionals
• Commissioning
• Training
• System optimization
• Remote and onsite service programs, extended warranty,
help desk and emergency support
Our service professionals are experts in their field and have the
The result is streamlined startup operations and optimized
necessary global certifications to safely install and maintain
safety, reliability, efficiency and sustainability through the life
customers’ equipment.
of the equipment.
31
Versatile and Modular
Field Products
Scan this QR Code to see how
Honeywell’s portfolio of field
measurement and control
products enable you to manage
your plant assets and optimize
your entire enterprise with
solutions that are easy to
configure, operate and maintain.
For More Information
To learn more about Honeywell field products,
visit www.honeywellprocess.com or
contact your Honeywell account manager.
Automation & Control Solutions
Honeywell Process Solutions
Honeywell
512 Virginia Drive
Fort Washington, PA 19034 USA
Honeywell House, Arlington Business Park
Bracknell, Berkshire, England RG12 1EB
17 Changi Business Park Central 1
Singapore 486073
www.honeywellprocess.com
BR-12-24-ENG
November 2012
© 2012 Honeywell International Inc.
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