SKF Multilog On-line system IMx-M data sheet

SKF Multilog On-line system IMx-M data sheet
SKF Multilog On-line
System IMx-M
State of the art solution for
protecting and enhancing
the reliability of your
critical machinery
The SKF Multilog On-line System IMx-M is
the latest addition to the current generation
of powerful, cost effective solutions suitable
for a variety of machinery monitoring applications. Together with SKF @ptitude Monitoring Suite software, the SKF Multilog
IMx-M can provide a complete system for
initiation of machinery shutdown, early fault
detection, and diagnosis. In addition, the
SKF Multilog IMx-M system can provide
automated advice for correcting existing or
impending conditions which can affect
machine reliability, availability and performance.
Key features
Machine protection
• 19 inch rack format
• Design based on API 670 requirements
• Up to 64 analog inputs (dynamic and
static) per rack
• Up to 32 digital / speed inputs per rack
• Up to 96 relay outputs per rack
• Multiple transducer types
• Radial vibration, position, temperature
• TSI measurements (absolute shaft vibration, eccentricity, and complementary differential expansion)
• Simultaneous measurement of all input
channels
• Redundant Modbus RTU communications
• Buffered outputs front and rear
• Local status indication and display
• Flexible voting logic
• Customizable filters
Machine condition monitoring
• Independent of machine protection
• DC to 40 kHz frequency range
• Overall level and vector processing
• Spectrum with up to 6 400 line resolution
• Transient and steady-state data capture
• Multi-parameter gating
• SKF Acceleration Enveloping – an SKF
technique used to detect impact based
defects
• Adaptive alarm levels
• Data buffering in non-volatile memory
• Fully supported by SKF @ptitude Monitoring Suite
• Pre and Post event data capture
• Exception based data storage; Independent Normal and Alarm storage rates, store
data when the parameter value changes
by more than a pre-defined amount
SKF Multilog IMx-M system overview – front view
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1 Power supplies, 90 to 240 V AC
Single or dual redundant. Each power supply alone may power a
fully loaded rack.
6 LED Indication
Each channel provides LED color for status alarms – Alert, Danger
and Transducer OK. Module OK indication.
2 Machine Protection module
Supports multiple transducer types and performs signal processing for alarm generation.
16 dynamic channels and eight digital inputs. Segregation of
input channel processing such that any single circuit failure cannot affect more than two channels.
7 Front buffered outputs
Three BNC connectors on Machine Protection input / output
module front provide direct access to buffered transducer signals.
Channel assignment using keypad on Condition Monitoring module. Ideal for use with portable data analyzers (two channels +
phase).
3 Relay module
32 electro-mechanical relays with configurable logic assigned to
any channel in the 19 inch rack, LEDs indicators and relay status.
8 USB ports
For direct configuration of Condition Monitoring module and
Machine Protection module pair.
4 Condition Monitoring module
Parallel data-acquisition of dynamic data for machinery analysis
and diagnostics independent of protection function. Also provides
user interface and TCP/IP communications.
9 Local user interface
Condition Monitoring module provides channel value and alarm
status bargraph display for any two channels, selectable by the
keypad. Communications and System OK indication LEDs.
5 16 channel Condition Monitoring module and Machine
Protection module pair
Consisting of 16 channel Machine Protection module and 16
channel Condition Monitoring module. Up to four pairs per 19
inch rack. Configuration shown is maximum – 64 channels with
96 relays.
10Custom label holder
All handles top and bottom, can be used for optional custom
labelling. Simply slide out the plastic cover to insert your own
customized label(s). This drastically simplifies the installation and
identification labelling of the system in the field.
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SKF Multilog IMx-M system overview – rear view
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1 Condition Monitoring module and Machine Protection module
pairs, input and output connectors
Maximum four pairs per rack
2 Relay module connectors
Maximum three modules per rack
3 Power supply and ground connections
Maximum two power supply modules per rack
4 Redundant AC power feeds
5 Relay outputs
For machine protection
6 Status relays
For circuit fault and disarm indication
7 Ethernet connections to condition monitoring with internal
switch
For convenient interconnection of CPU modules with external
network. Each CPU module has an individual TCP/IP address.
8 Redundant RS 485 communications
Two separate RS 485 lines (L1, L2) provide redundant connections to DCS. No single protection module failure or removal will
affect DCS communications with other modules.
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2
2
2
3
9 Disarm
Activation by contact closure
10 Digital field inputs
Sensor types include, but not limited to:
• Eddy current probes (phase reference and speed)
• TTL inputs for speed
• Logical inputs
11 Analog field inputs
Sensor types include, but not limited to:
• Eddy current probes (radial vibration, position)
• Accelerometers and velocity sensors
• Temperature RTD (Pt 100)
• Process variables (4 to 20 mA)
• DC voltage
12 4 to 20 mA outputs
16 recorder outputs, assignable to monitored channel variables
(one output per channel)
13 Rear analog buffered outputs
For connection to external multi-channel data analyzers
14 Digital buffered outputs
Re-transmission of tachometer signal to other systems
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System modules, components and
technical data
• CMON 2007 19 inch rack with backplane and power supply connections († page 4)
• CMON 2102 Machine Protection module († page 6)
• CMON 2103 Machine Protection and Condition Monitoring module pair, input / output connector board († page 8)
• CMON 2118 Condition Monitoring module († pages 6 and 8)
• CMON 2109 Relay module († page 10)
• CMON 2119 Relay module, input / output connector board
(† page 10)
• CMON 2202 Power Supply module († page 11)
Certifications
• CE conformity according to EN 61000-6-4:2007,
EN 61000-6-2:2005, EN/IEC 61010-1:2010,
EN/IEC 61010-1:2001
• ETL certified according to UL 61010-1 2nd Edition,
CAN/CSA-22.2 no. 61010-1 2nd Edition
• IEC 61010-1: 2010
• IEC 61010-1: 2001
• CAN/CSA 22.2, no. 61010-1, 2nd Edition
• UL 61010-1, 2nd Edition
• AS 61010-1: 2003
Specific design requirements
• Designed to comply with API 670
CMON 2007
19 inch rack with backplane (including power supply connectors)
Key features
• Standard 19 inch rack mounted
• Standard 6U height
• Robust aluminium design
The 19 inch rack enclosure contains the
electronics of the SKF Multilog IMx-M.
Each rack holds up to four Machine Protection and Condition Monitoring module
pairs, three relay cards and up to two
redundant power supplies. The rack has a
backplane providing electric interconnection
between Condition Monitoring and Machine
Protection module pairs, relay cards and
power supplies. All module pairs are 100%
isolated from one another so that failure of
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one module pair, cannot influence another
module pair. All modules are inserted from
the front side of the rack. On the rack rear,
there are termination boards for each module set.
Technical data
Backplane
• Two slots for power supplies
• Four, two slot pairs (one Machine Protection and one Condition Monitoring module, always mounted in pairs)
• Three slots for relay cards
• Screw terminals, RJ45 and D-sub connectors on rear of unit
• Redundant power bus to Machine Protection and Condition Monitoring modules,
total eight per rack (4 pairs)
Physical
• 19 inch rack mounted, 6U high
• Dimensions:
–– Height: 266 mm (10.47 in.)
–– Width: 482 mm (18.98 in.)
–– Depth: 240 mm (9.45 in.)
• Weight (bare rack): 3,5 kg (123 oz.)
Environmental
• Temperature range: –20 to +65 °C
(–4 to +149 °F)
• Humidity: 95% relative humidity (noncondensing)
CMON 2007 Rack dimensions
27,8 mm
(1.1 in.)
27,8 mm
(1.1 in.)
426,7 mm
(16.8 in.)
265,9 mm
(10.5 in.)
190,5 mm
(7.5 in.)
435,8 mm
(17.2 in.)
213 mm
(8.4 in.)
14 mm
(0.6 in.)
213 mm
(8.4 in.)
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CMON 2102
Machine Protection module
Key features
• Design based on API 670 requirements
• Multiple transducer types
• RTD temperature (Pt 100)
• Radial vibration, position, temperature
• TSI functions (absolute shaft vibration,
eccentricity, complementary differential
expansion)
• Simultaneous measurement of all channels
• Redundant Modbus RTU communications
• Buffered outputs front and rear
• Local status Indication and display
• Flexible voting logic
• Programmable filters
• 4 to 20 mA outputs
• 90 dB dynamic range, 100 dB crosstalk
rejection
The CMON 2102 Machine Protection module accepts a variety of sensor inputs. Signals such as vibration, acceleration, velocity
and displacement or other parameters are
easily adopted. Each input can be configured
for standard accelerometers, velocity sensors, proximity probes, 4 to 20 mA or ±23 V.
All channels are processed in parallel.
In addition to the analog channels, eight
digital channels may be used for measuring
speed or switch input (digital) status.
The design prevents a single circuit failure
from affecting more than two measurement
channels. Circuit faults are indicated via
LEDs, digital communications interface
(Modbus protocol) and relay. All channel
pairs are independent, and can be configured for redundancy. Each channel has indicators for alarm / shutdown and it is possible to manually bypass alarm and shutdown
(alert / danger) functionality. The system
provides remote reset of latching alarm /
shutdown conditions.
Technical data
Physical
• 19 inch rack mounted
• Size: 6U high, 4TE wide
• Weight: 0,5 kg (18 oz.)
Environmental
• Temperature range: –20 to +65 °C
(–4 to +149 °F)
• Humidity: 95% relative humidity (noncondensing)
Analog inputs
• 16 analog differential inputs (8 can be
used for RTD’s)
• Individual ±24 V (23.5 to 28 V) power
supply, maximum 30 mA/channel
• Power supply for standard accelerometers
(8 mA constant current) for each channel
• Input range: ±23 V
• Impedance: >100 kΩ
• Amplitude accuracy: Typically better than
±1% of full scale
–– Velocity input:
·· 0 to 1.0 IPS ±2% of full scale
·· 0 to 2.0 IPS ±1% of full scale
·· Specified at +25 °C (+77 °F)
–– Filters ±0,5 dB in passband
• Other inputs (V DC/mA)
–– V DC: –24 to +24V
–– mA: 4 to 20
NOTE: (±2% of a full scale range of 10 V)
Digital inputs
• 8 digital Opto isolated inputs with individual ±24 V (23.5 to 28 V) power supply,
maximum 30 mA/channel (TTL two-wire
tachometers, three-wire tachometers,
pulse, etc.).
• Eddy current probes supported on 4 digital inputs (–24 V DC supply)
CMON 2102
CMON 2118
Outputs
• 16 rear analog buffered outputs, cutoff
frequency (–3 dB) at 60 kHz
• 8 rear digital buffered outputs
• Two analog buffered outputs at front
(user selectable output channel)
• One digital buffered output at front (user
selectable output channel)
• Single 4 to 20 mA output per analog
channel
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• Dual digital communications link
–– Alarm status, channel value, OK limits,
alarm setpoints, diagnostics, trip multiply status, channel enabled / disabled,
slot enabled / disabled
Processing
• Radial shaft vibration (Overall: displacement)
• GAP / Bias
• Casing vibration (velocity, acceleration)
• Absolute shaft vibration
• Position
• RPM: 0,1 Hz to 7,5 kHz (eddy current
probe minimum >2 Hz / 120 rpm, GAP
dependent)
• Detection: true Peak to Peak, true Zero to
Peak (“true Peak to Peak” / 2), true RMS
• Temperature (°C, °F)
• Static parameters (psi, bar, mbar, hPa, Pa,
MPa, kPA, mA, A, mV, V, kV, kVA, C, F, W,
kW, MW, %, mH, T, °, kg/cm2, cmHg, um,
mm, g, mm/s, mils, ips)
• TSI functions (absolute shaft vibration,
eccentricity (direct) and complementary
differential expansion)
• Piston rod drop (average / triggered)
• Filters:
–– Programmable selections
·· 5 to 1 000 Hz, 10 to 1 000 Hz, 1 to
600 Hz, 4 to 4 000 Hz, 10 to 5 000
Hz, 1 to 10 000 Hz, displacement,
velocity and acceleration
·· 10 to 5 000 Hz and 1 000 to
10 000 Hz, acceleration and velocity,
single channel on a paired channel
group and no integration
CMON 2102 Machine Protection
module (front view)
·· User defined filters (1 Hz steps from
1 Hz to 2400, 4800 Hz)
–– Roll-off rate: 24 dB/oct
• Digital / Speed processing
–– Peak Speed
Interface
• USB service interface
• RS 485, Modbus, redundant, bi-directional
Other
• Local storage of minimum 1 400 events
per Machine Protection module
CMON 2118 Machine Protection and
Condition Monitoring module pair, input /
output connector board (rear view)
Analog
buffered
outputs
Module
status LED
Analog transducer
inputs
Channel
status LED
Analog
transducer
inputs
4 to 20 mA
outputs
Redundant
RS 485 LEDs
USB port for
configuration of
protection part
Analog buffered
outputs
Digital buffered
output
Digital inputs
Redundant
RS 485
(protection)
Digital buffered
outputs
Digital inputs
Status relays
Disarm
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CMON 2103
Condition Monitoring module
Key features – machine
condition monitoring
Technical data
• Independent of machine protection
• DC to 40 kHz frequency range
• Overall level and vector processing
• FFT up to 6 400 line resolution
• Transient and steady-state data capture
• Multi-parameter gating
• SKF Acceleration Enveloping
• Adaptive alarm levels
• Data buffering in nonvolatile memory
• Fully supported by SKF @ptitude Monitoring Suite
• Pre and Post event data capture
• Exception based data storage; independent Normal and Alarm storage rates,
store data when the parameter value
changes by more than a pre-defined
amount
• Shaft center line
• Up to 2x static/sec and 1 dynamic/sec in
transient mode
• Full Spectrum
• Up to 10 bands / measurement
• 19 inch rack mounted
• Size: 6U high, 8TE wide
• Weight: 0,6 kg (21 oz.)
The Condition Monitoring module for the
SKF Multilog IMx-M offers data acquisition
for condition monitoring purposes, and is
independent of the machinery protection
function. It acquires and processes data
from all channels simultaneously and in
parallel. This allows for multiple advanced
signal analysis methods to be employed.
Several measurement points can be connected to each channel signal and individual
conditions for warning and alarm may be
set for each point. These conditions can be
based on fixed frequencies and / or speedfollowing frequencies (including harmonics).
For each measurement point, multiple conditions can be applied – such as warning
and alarm levels may be controlled by
machine speed or load. A built-in hardware
diagnostic system continuously checks all
sensors, cabling and electronics for any
faults, signal interruption, shortcuts or power failure. Any malfunction can be set to
trigger an alert alarm. In the case of system
power failure, the system will automatically
restart when the power returns.
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Physical
Environmental
• Temperature range: –20 to +65 °C
(–4 to +149 °F)
• Humidity: 95% relative humidity (noncondensing)
Analog measurement
• 24-bit AD conversion, no gain or AC/DC
switching necessary
• True simultaneous sampling of all 16
channels (no multiplexing)
• Simultaneous sampling of different channels with different sampling rates
• Frequency range: From DC to 40 kHz
• Dynamic range: 120 dB
• Signal to noise ratio: 90 dB
• Cross-talk rejection: 100 dB
• Amplitude accuracy (typical):
–– ±2% (up to 10 kHz)
–– ±5% (10 to 20 kHz)
–– ±10% (up till 30 kHz)
• Phase accuracy: ±3° (up to 100 Hz)
• SKF Acceleration Enveloping (1 to 4), custom band demodulation and DPE demodulation (4 bands)
• Advanced gear analyses
Digital measurement
• Frequency range: 0.1 Hz to 7.5 kHz
–– Required pulse width: >25 µs for electrical positive, >67 µs for electrical
negative
• Accuracy, frequency: 0.05% of measurement value (typically 0.01% up to 2.5 kHz)
• Pulse counting
Signal processing – condition monitoring
• Time waveform
• Vector analysis with circular alarms
• FFT: 100 to 6 400 lines
• SKF Acceleration Enveloping and DPE
• Integration / differentiation in frequency
domain
• Averaging (spectra, CTA and TSA)
CMON 2103
CMON 2118
• Window function: Hanning and Uniform
• Mathematical expressions
• Multi-parameter gated sampling (control
by speed and / or secondary input)
• Dynamic alarm levels, active range determined on multiple parameters
• Data storage on time, event or alarm
condition
• Data buffering in flash memory when
communication link is down
• Detection of sensor and cable fault
• Watchdog and self testing
Protection LCD and keypad
Interface
• Set-up menu
• Bargraph
• Buffered output front selection
• Channel values
• Ethernet: 10/100 Mbit RJ45, TCP/IP
• Built-in two port data switch, 10/100
Base-T
• USB service interface
CMON 2103 Condition
Monitoring module (front
view)
On-board data storage (typical, per
module)
• 1 400 latest events
• 13 000 vibration trend values
• 1 000 spectra (400 lines)
CMON 2118 Condition Monitoring
and Machine Protection module
pair, input / output connector board
(rear view)
Module status LED
Local display:
•Bargraph
•Buffered output
front selection
•Channel values
Local display
selection keypad
Ethernet
connection
status LEDs
USB port for
condition
monitoring
configuration
Ethernet
connections
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CMON 2109
Relay module
Key features – machine
protection
• 32 relays per module (28 SPDT, 4 DPDT)
• Up to three modules per rack
• Software configurable
• Flexible relay assignment
• On board voting logic
• Voting across protection input / output
modules
• Redundant operation
• Normally open / normally closed
• Normally energized / de-energized (userselectable)
• Latching/non-latching
Each CMON 2109 Machine protection relay
module has 32 relays, for a maximum of 96
relays per 19 inch rack. All channels can
access all relays.
The relay module is software configurable, with no need for DIP switch settings.
Relay logic is flexible AND / OR / MAJORITY
voting.
Technical data
Relay specification
• Maximum switching voltage: Up to
60 V DC, 30 V RMS/42.4 V peak
• Maximum switching current: Maximum
2 A peak, maximum 1 A continuously
• Maximum switching capacity: 60 W,
62.5 VA
• Mechanical endurance: Typical 108 operations
• Electrical endurance: Minimum 105 operations at maximum rating
• Category of protection: Hermetically
sealed (RT V)
Physical
• 19 inch rack mounted
• Size: 6U high, 4TE wide
• Weight: 0,4 kg (14 oz.)
Environmental
• Temperature range: –20 to +65 °C
(–4 to +149 °F)
• Humidity: 95% relative humidity (noncondensing)
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CMON 2109
Relay module
(front view)
CMON 2119 Relay input /
output connector module
(rear view)
Module
status
LED
Relay
status
LEDs
Relay contacts
on D-sub
connectors
CMON 2202
Power Supply module
Key features
CMON 2202 Power Supply
module (front view)
• Four individual LED status indicators (one
per Machine Protection and Condition
Monitoring module slot pair)
• Supports power supply redundancy
The CMON 2202 supplies power to the various modules in the SKF Multilog IMx-M
rack. The power supply accepts AC (90 to
240 V AC/47 to 63 Hz). A single power supply can support a fully loaded rack. A second
power supply can provide redundancy.
Technical data
Power Supply input connector
board (part of backplane)
(back view)
Future
use
Power
presence
indicator
LEDs
Physical
• 19 inch rack mounted
• Size: 6U high, 12TE wide
• Weight: 1,6 kg (56 oz.)
Environmental
Instrument
ground /
protection
ground
• Temperature range: –20 to +65 °C
(–4 to +149 °F)
• Humidity: 95% relative humidity (noncondensing)
Power supply
• 90 to 240 V AC, 47 to 63 Hz input voltage
• Maximum power consumption: 300 W
• Redundant option, individual main terminal
• Thermal and short circuit protection
• Self-monitoring via PRM status information and Relay Output option
Redundant
AC power
feed for
power
supply
unit 1
Redundant
AC power
feed for
power
supply
unit 2
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Mechanism for easy module extraction and custom label holders
Extracting modules
Simple extracting mechanisms with convenient handles located on
the top and bottom of each module makes it easy to extract and
replace modules.
Remove
Custom label holders
Simply slide out the protective plastic cover, place your own label,
and slide the plastic cover back to secure the label in place. Both top
and bottom handles can be used for customize labelling.
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SKF Multilog IMx-M Manager
SKF Multilog IMx-M Manager (included with every unit), is a “stand
alone” software tool for configuring and setting up the SKF Multilog
IMx-M. It provides a user friendly interface with logically ordered
function and module layout, to simplify the complex task of configuring the SKF Multilog IMx-M. It includes test function, live displays,
alarm / alert and measurement limits visualization and has built-in
rules that will warn you if settings are out of range or unsafe. It supports the SKF Maintenance Mode which allows you to test all inputs
on the system with a live display, aid in verifying relays and their
corresponding logic, and allows you to generate a SAT report.
Main function and features
• Allows for full setup and confutation of the SKF Multilog IMx-M
• USB interface for initial network setup
• Rules for verifying all settings and pre-testing of made configuration (dry run)
• Supports saving configuration files to SKF @ptitude Observer
database directly
• SKF Maintenance Mode with SAT report
• Live data display for verifying installation and settings
• Tools for upgrading of firmware to both Machine Protection and
Condition Monitoring modules
• Hierarchy with familiar plant layout (supports multiple SKF Multilog IMx-M units)
SKF Multilog IMx-M Manager
main interface.
Maintenance mode.
Measurement limits and configuration visualization.
SAT report.
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Scalable plantwide solutions for machinery monitoring
Typical non-hazardous area installation
SKF @ptitude Monitoring Suite
SKF @ptitude Decision Support
Internet
SKF Remote Condition
Monitoring Centers
Reliability
server
Distributed
Control
System (DCS)
OPC server
Reliability
workstations
Plant Information Network (PIN)
Ethernet
Ethernet
Plant Control Network (PCN)
Redundant RS 485
Redundant RS 485
Relay Outputs
4 to 20 mA
Distributed
Control
System
SKF
Multilog
IMx-S
SKF Multilog
IMx-M
(API 670)
4 to
20 mA
RS 485
SKF Machine Condition
Transmitters (MCT) (API 670)
SKF
Multilog
DMx
(API 670)
SKF Microlog
Main turbo-alternator sets
SKF offers comprehensive solutions for protection and condition
monitoring of all classes of rotating machinery, encompassing a
variety of architectures that can be scaled to optimize functionality
with respect to total installed cost.
SKF Multilog On-line System IMx-M
Provides a 19 inch rack format solution that is located in a non-hazardous area such as an instrument or control room. The SKF Multilog IMx-M combines high functionality with high channel density,
which leads to lower requirements for a cabinet and associated
infrastructure.
14
Boiler feed pumps ID / FD fans
On-line
process data
SKF Multilog On-line System DMx
API 670 features in a distributed field I/O format solution, located on
the machine skid in the hazardous area. The SKF Multilog DMx combines a high functionality in a small physical package that greatly
reduces field cable, and almost eliminates the need for instrument
room cabinets.
SKF Multilog On-line System IMx-S
A multi-channel, on-line condition monitoring device suitable for
field installation in non-hazardous areas. The SKF Multilog IMx-S
provides fully automated monitoring and analysis capabilities and is
best suited for semi-critical and balance of plant equipment.
Scalable plantwide solutions for machinery monitoring
Typical hazardous area installation
SKF @ptitude Monitoring Suite
SKF @ptitude Decision Support
Internet
SKF Remote Condition
Monitoring Centers
Distributed
Control
System (DCS)
OPC server
Reliability
server
Reliability
workstations
Plant Information Network (PIN)
Ethernet
Ethernet
Plant Control Network (PCN)
Redundant RS 485
Redundant RS 485
Relay Outputs
4 to 20 mA
SKF Multilog
IMx-M
(API 670)
Safety barrier*
Distributed
Control
System
SKF
Multilog
IMx-S
Safety barrier*
Safety barrier*
Safety barrier*
4 to
20 mA
Safe area
Safety barrier*
Safe area
RS 485
SKF Machine Condition
Transmitters (MCT) (API 670)
SKF
Multilog
DMx
(API 670)
SKF Microlog
Critical machines
Critical machines
Semi-critical machines
ATEX Zone 1 and NEC Class I Division 1
Balance of plants
Balance of plants
ATEX Zone 2 and NEC Class I Division 2
On-line
process
data
* NOTE: Declaration of Certification from MTL Instruments, MTL7700 series of Safety Barriers. 7796 for Eddy Probes and 7728 for accelerometers. For additional information,
please see their web site: http://www.mtl-inst.com or contact your SKF Representative.
SKF Machine Condition Transmitters (MCT)
SKF @ptitude Monitoring Suite
Provides a range of simple single-point devices for providing traditional 4 to 20 mA signals to the plant control system and basic
machine trip functionality.
Predictive maintenance software platform that brings all data from
field instruments together for processing into actionable information
regarding equipment reliability. The package provides the database
for complex dynamic vibration data, and provides plots and tools for
the experienced analyst. SKF @ptitide Decision Support is a data
reduction engine and knowledge base for automating much of the
analysis process. In addition, the cloud / server architecture allows
for remote diagnostic services.
SKF Microlog Analyzer
SKF Microlog portable instruments offer a comprehensive range of
predictive maintenance tools.
15
Analytical tools from SKF @ptitude Monitoring Suite software
SKF @ptitude Monitoring Suite is a comprehensive software solution with powerful diagnostic and analytical capabilities. SKF
@ptitude Monitoring Suite provides fast, efficient and reliable storage, analysis, and retrieval of complex asset information and makes
the information accessible throughout your organization. SKF
@ptitude Monitoring Suite easily scales to your specific needs,
whether it is operator inspection rounds, condition monitoring data
collection or in-depth vibration analysis and expert advice.
SKF @ptitude Monitoring Suite allows your operations, maintenance
and reliability staff to view data from different sources using the
same application and communicate information to other departments in a customizable format.
SKF @ptitude Monitoring Suite integrates the range of SKF online and off-line data collection devices into one enterprise-wide
software platform.
Spectra plot.
Time waveform plot.
Full Spectrum plot.
Bode plot.
Full Spectrum Topology plot.
16
Transducer systems
Eddy current probe systems
Accelerometers and velocity sensors
SKF offers a full range of API 670 compliant non-contacting displacement sensors (Eddy current probes) for use in critical machinery, including models with NEC and ATEX agency approvals.
SKF offers a full range of piezoelectric casing vibration sensors,
including models with NEC and ATEX agency approvals.
CMSS 65 / CMSS 665 series, 5 mm eddy probe system
• 5 mm tip diameter, 2 mm (80 mil) measurement range
• 5 m system length
• CMSS 65 Eddy current probe
• CMSS 665 Driver
• CMSS 958 Extension cable
• CMSS 2100 Top exit, industrial accelerometer
• CMSS 2200 Low profile, side exit, industrial accelerometer
• CMSS 2106 High temperature, top exit, industrial accelerometer
• CMSS 2207 High temperature, low profile, side exit, industrial
accelerometer
• CMSS 793V Piezoelectric industrial velocity sensor
CMSS 68 / CMSS 668 series, 8 mm eddy probe system
Agency approved accelerometers*
• 8 mm tip diameter, 2,3 mm (90 mil) measurement range
• 5 m or 10 m system lengths
• CMSS 68 Eddy current probe
• CMSS 668 Driver
• CMSS 958 Extension cable
• CMSS 786A-IS and CMSS 786A-D2 CSA and ATEX approved,
intrinsically safe, general purpose, top exit, industrial accelerometer
• CMSS 787A-IS and CMSS 787A-D2 CSA and ATEX approved,
intrinsically safe, general purpose, low profile, side exit, industrial
accelerometer
• CMSS 793-CA CSA approved, intrinsically safe, general purpose,
top exit, industrial accelerometer
• CMSS 793-EE ATEX approved, intrinsically safe, general purpose,
top exit, industrial accelerometer
• CMSS 793-FM Factory Mutual approved, intrinsically safe, general purpose, top exit, industrial accelerometer
• CMSS 797-EE ATEX approved, intrinsically safe, general purpose,
low profile, ring mode, industrial accelerometer
General purpose industrial accelerometers
* Installation must conform to hazardous area requirements when used in this
environment.
17
Wiring connector blocks
CMON 9010
CMON 9014
Screw terminal block to be used for the relay connectors (use with
matching cable CMON 9011 or CMON 9012)
Screw terminal block to be used for the 4 to 20 mA and / or buffered
analogue ouput connectors (use with matching cable CMON 9011 or
CMON 9012)
Specifications
Specifications
Physical
• Dimensions:
–– Width: 101.3 mm (3.9 in.)
–– Height: 77 mm (3.0 in.)
–– Depth): 58.5 mm (2.3 in.)
• Weight: 199 g (7.0 oz.)
Environmental
• Operating temperature: –20 to +50 °C (–4 to +122 °F)
• Storage/transport temperature: –20 to +70 °C (–4 to +158 °F)
General
• Nominal voltage UN: 125 V AC / DC
• Maximum current carrying capacity per branch:
–– 2.5 A
–– 1.5 A (with even load on all branches)
• Number of positions: 37
• Mounting position: Any
• Standards / regulations: DIN EN 50178, IEC 60664, IEC 62103
• Pollution degree: 2
• Surge voltage category: II
• Degree of protection: IP 20
• Rated surge voltage: 1.2 kV (Functional insulation)
• Rated insulation voltage: 125 V
Connection data for connection 1
• Connection name: PCB connection
• Connection in accordance with standard: IEC/EN
• Connection method: Screw connection
• Conductor cross section solid minimum: 0.2 mm²
• Conductor cross section solid maximum: 4 mm²
• Conductor cross section stranded minimum: 0.2 mm²
• Conductor cross section stranded maximum: 2.5 mm²
• Conductor cross section AWG/kcmil minimum: 24
• Conductor cross section AWG/kcmil maximum: 12
• Stripping length: 8 mm
• Screw thread: M3
Classifications
• [email protected]: 4.0, 4.1, 5.0, 5.1, 6.0, 7.0, 8.0
• ETIM: 2.0, 3.0, 4.0, 5.0
• UNSPSC: 6.01, 7.0901, 11, 12.01, 13.2
Approvals
• UL Recognized / cUL Recognized / GOST / cULus Recognized
Physical
• Dimensions:
–– Width: 101.3 mm (3.9 in.)
–– Height: 77 mm (3.0 in.)
–– Depth): 58.5 mm (2.3 in.)
• Weight: 199 g (7.0 oz.)
Environmental
• Operating temperature: –20 to +50 °C (–4 to +122 °F)
• Storage/transport temperature: –20 to +70 °C (–4 to +158 °F)
General
• Nominal voltage UN: 125 V AC/DC
• Maximum current carrying capacity per branch:
–– 2.5 A
–– 1.5 A (with even load on all branches)
• Number of positions: 37
• Mounting position: Any
• Standards / regulations: DIN EN 50178, IEC 60664, IEC 62103
• Pollution degree: 2
• Surge voltage category: II
• Degree of protection: IP 20
• Rated surge voltage: 1.2 kV (Functional insulation)
• Rated insulation voltage: 125 V
Connection data for connection 1
• Connection name: PCB connection
• Connection in accordance with standard: IEC/EN
• Connection method: Screw connection
• Conductor cross section solid minimum: 0.2 mm²
• Conductor cross section solid maximum: 4 mm²
• Conductor cross section stranded minimum: 0.2 mm²
• Conductor cross section stranded maximum: 2.5 mm²
• Conductor cross section AWG / kcmil minimum: 24
• Conductor cross section AWG / kcmil maximum: 12
• Stripping length: 8 mm
• Screw thread: M3
Classifications
• [email protected]: 4.0, 4.1, 5.0, 5.1, 6.0, 7.0, 8.0
• ETIM: 2.0, 3.0, 4.0, 5.0
• UNSPSC: 6.01, 7.0901, 11, 12.01, 13.2
Approvals
• UL Recognized / cUL Recognized / GOST / cULus Recognized
18
Wiring connector blocks
Cables
CMON 9016
Specifications
Screw terminal block to be used for the Digital connectors (use with
matching cable CMON 9017 and CMON 9018)
Common specifications for the following cable models (specification
differences as noted on each product description):
Specifications
• CMON 9011
• CMON 9012
• CMON 9013
• CMON 9015
• CMON 9017
• CMON 9018
• CMON 9019
Physical
• Dimensions:
–– Width: 44.9 mm (1.8 in.)
–– Height: 65.5 mm (2.6 in.)
–– Depth): 45.1 mm (1.8 in.)
• Weight: 100 g (3.5 oz.)
Environmental
Environmental
• Operating temperature: –20 to +50 °C (–4 to +122 °F)
• Storage/transport temperature: –20 to +70 °C (–4 to +158 °F)
• Operating temperature: –20 to +50 °C (–4 to +122 °F)
• Storage / transport temperature: –20 to +70 °C (–4 to +158 °F)
• Flame resistance: IEC 60332-1
General
General
• Nominal voltage UN: 125 V AC/DC
• Maximum current carrying capacity per branch:
–– 2.5 A
–– 1.5 A (with even load on all branches)
• Number of positions: 15
• Status display: No
• Mounting position: Any
• Nominal voltage UN: 125 V AC/DC
• Maximum current carrying capacity per path: 2 A
• Maximum conductor resistance: ≤0.09 Ω/m
• Single wire, cross section: 0.25 mm²
• AWG: 24
• Shielding: Yes, tinned copper-braided shield, approximately 85%
covering
• Insertion / withdrawal cycles: >200
Connection data for connection 1
• Connection name: PCB connection
• Connection in accordance with standard: IEC/EN
• Connection method: Screw connection
• Number of positions: 15
• Conductor cross section solid minimum: 0.2 mm²
• Conductor cross section solid maximum: 4 mm²
• Conductor cross section stranded minimum: 0.2 mm²
• Conductor cross section stranded maximum: 2.5 mm²
• Conductor cross section AWG/kcmil minimum: 24
• Conductor cross section AWG/kcmil maximum: 12
• Stripping length: 8 mm
• Screw thread: M3
Classifications
• [email protected]: 4.0, 4.1, 5.0, 5.1, 6.0, 7.0, 8.0
• ETIM: 2.0, 3.0, 4.0, 5.0
• UNSPSC: 6.01, 7.0901, 11, 12.01, 13.2
Approvals
• UL Recognized / cUL Recognized / GOST / cULus Recognized
Connection data for connection 2
• Connection name: D-SUB connection
• Number of connections: 1
• Connection method: High density D-SUB pin strip
• Number of positions: 15
Classifications
• [email protected]: 4.0, 4.1, 5.0, 5.1, 6.0, 7.0, 8.0
• ETIM: 2.0, 3.0, 4.0, 5.0
• UNSPSC: 6.01, 7.0901, 11, 12.01, 13.2
Approvals
• UL Recognized / cUL Recognized / GOST / cULus Recognized
19
Cables
CMON 9011
CMON 9012
Cable with one male and one female D-type connector to be used
for the relay connection. Connects between the relay output connector and a matching screw terminal block e.g. CMON 9010.
Cable with one male and one female D-type connector to be used
for the relay connection. Connects between the relay output connector and a matching screw terminal block e.g. CMON 9010.
Specifications
Specifications
Physical
Physical
• Cable length: 1 meter (3.3 feet)
• Weight: 304 g (10.7 oz.)
• Cable length: 2 meters (6.6 feet)
• Weight: 510 g (10.7 oz.)
General
General
• External diameter: 12.5 mm
• External diameter: 12.5 mm
Connection: module side
Connection: module side
• Number of positions: 37
• Connectors: D-SUB socket strip
• Number of plugs: 1
• Number of positions: 37
• Connectors: D-SUB socket strip
• Number of plugs: 1
Connector: controller side
Connector: controller side
• Number of positions: 37
• Connectors: D-SUB pin strip
• Number of plugs: 1
• Number of positions: 37
• Connectors: D-SUB pin strip
• Number of plugs: 1
20
Cables
CMON 9013
CMON 9015
Cable to be used for the Relay connector, wiring to a normal terminal
block interface. Cable length: 2 meters.
Cable to be used for the 4 to 20 mA connector wiring to a normal
terminal block, or Buffered Output connector wiring to a normal terminal block. Cable length: 2 meters.
Specifications
Specifications
Physical
Physical
• Cable length: 2 meters (6.6 feet)
• Weight: 460 g (16.2 oz.)
• Cable length: 2 meters (6.6 feet)
• Weight: 333 g (11.7 oz.)
General
General
• External diameter: 12 mm
• External diameter: 12 mm
Connection: module side
Connection: module side
• Number of positions: 37
• Connectors: D-SUB socket strip
• Number of plugs: 1
• Number of positions: 37
• Connectors: D-SUB pin strip
• Number of plugs: 1
Connector: controller side
Connector: controller side
• Number of positions: 37
• Connectors: Open end
• Number of plugs: 0
• Number of positions: 37
• Connectors: Open end
• Number of plugs: 0
21
Cables
CMON 9017
CMON 9018
CMON 9019
Cable with D-type connector to be used for
the Digital connection. Connects between
the Digital output connector and a matching
screw terminal block CMON 9016. Cable
length: 1.5 meters.
Cable with D-type connector to be used for
the Digital connection. Connects between
the Digital output connector and a matching
screw terminal block CMON 9016. Cable
length: 3 meters.
Cable to be used for the Digital connector
wiring to a normal terminal block. Cable
length: 3 meters.
Specifications
Specifications
Physical
Physical
Physical
• Cable length: 3 meters (9.8 feet)
• Weight: 333 g (11.7 oz.)
• Cable length: 1.5 meters (4.9 feet)
• Weight: 200 g (7.0 oz.)
• Cable length: 3 meters (9.8 feet)
• Weight: 349 g (12.3 oz.)
General
General
General
• External diameter: 9.0 mm
• External diameter: 9.0 mm
Connection: module side
Connection: module side
Connection: module side
• Number of positions: 15
• Connectors: HD D-SUB connector
• Number of plugs: 1
• Number of positions: 15
• Connectors: HD D-SUB connector
• Number of plugs: 1
• Number of positions: 15
• Connectors: HD D-SUB connector
• Number of plugs: 1
Connector: controller side
Connector: controller side
• Number of positions: 15
• Connectors: HD D-SUB connector
• Number of plugs: 1
• Number of positions: 15
• Connectors: HD D-SUB connector
• Number of plugs: 1
22
Specifications
• External diameter: 9 mm
Connector: controller side
• Number of positions: 15
• Connectors: Open end
• Number of plugs: 0
Miscellaneous
CMON 2131
CMON 2132
SKF Multilog IMx-M blank cover plate kit (to cover slots without
modules in them). The blank cover plate kit includes:
SKF Multilog IMx-M spare connector kit. Contains spare green terminal connectors for one Machine Protection and Condition Monitoring module pair and all connectors needed on the power supply.
• One (1) each, Power Supply module cover plate
• Four (4) each, Machine Protection module cover plates (front,
including handles)
• Four (4) each, Condition Monitoring module plates (front, including handles)
• Four (4) each, Machine Protection plus Condition Monitoring Connector board cover plate (rear plate, example picture below)
• Three (3) each, Relay modules (front, including handles)
• Three (3) each, Relay Connector board cover plate (rear, example
picture below)
CMON 2133
Isolated USB cable set for use with the SKF Multilog IMx-M (contains two USB cables).
NOTE: One (1) set each, CMON 2133 is included with every SKF Multilog IMx-M
shipped.
Isolator USB connector cable.
Machine Protection plus
Condition Monitoring
Connector blank cover
plate (rear)
Relay module
blank cover plate
(rear)
Isolator mini USB connector cable.
23
Ordering information
SKF Multilog On-line System IMx-M
(necessary rear connector boards and SKF Multilog IMx-M Manager
included)
Standard rack part numbers for the SKF Multilog On-line System
IMx-M (necessary rear connector boards and SKF Multilog IMx-M
Manager included)
Part number
Standard rack part
numbers
Description – SKF Multilog IMx-M rack
with:
CMON 5000-16-2-0
CMON 5000-16-2-32
16 channels, 2 power supplies
16 channels, 2 power supplies, 32 relays
CMON 5000-32-2-0
CMON 5000-32-2-32
CMON 5000-32-2-64
32 channels, 2 power supplies
32 channels, 2 power supplies, 32 relays
32 channels, 2 power supplies, 64 relays
CMON 5000-48-2-0
CMON 5000-48-2-32
CMON 5000-48-2-64
CMON 5000-48-2-96
48 channels, 2 power supplies
48 channels, 2 power supplies, 32 relays
48 channels, 2 power supplies, 64 relays
48 channels, 2 power supplies, 96 relays
CMON 5000-64-2-0
CMON 5000-64-2-32
CMON 5000-64-2-64
CMON 5000-64-2-96
64 channels, 2 power supplies
64 channels, 2 power supplies, 32 relays
64 channels, 2 power supplies, 64 relays
64 channels, 2 power supplies, 96 relays
aa
16
32
48
64
Number of channels
16 channels
32 channels
48 channels
64 channels
b
1
2
Number of power supplies
1 power supply
2 power supplies
cc
32
64
96
Number of relays
32 relays
64 relays (for 32, 48 or 64 channels only)
96 relays (for 48 or 64 channels only)
CMON 5000–aa-b-cc
For example, CMON 5000-16-2-32: SKF Multilog IMx-M rack with 16
channel, 2 power supplies, 32 relays and the necessary rear connector
boards.
Contact the Customer Service Group (CSG), SKF Condition Monitoring
Center – Lulea at [email protected] for other CMON 5000 part
numbers.
Add-on modules:
Components:
• CMON 5000-16-AN: 16 channel Machine Protection and Condition Monitoring add-on module pair, including rear connector
board (CMON 2118)
• CMON 5000-32-RE: 32 channel Relay add-on module, including
rear relay input / output connector board (CMON 2119)
• CMON 2007: 19 inch rack enclosure including backplane and
power terminal card
• CMON 2102: Machine Protection module (maximum four per
rack)
• CMON 2103: Condition Monitoring module (one per CMON 2102)
• CMON 2109: Relay module
• CMON 2118: Machine Protection and Condition Monitoring pair
input / output rear connector board (maximum four per pack)
• CMON 2119: Relay module input / output rear connector board
(one per installed relay module)
• CMON 2202: Power Supply unit (maximum two per rack)
24
Ordering information – accessories / spare parts
Wiring connector blocks
Miscellaneous
• CMON 9010: Screw terminal block to be used for the relay connectors (use with matching cable CMON 9011 or CMON 9012)
• CMON 9014: Screw terminal block to be used for the 4 to 20 mA
and / or buffered analogue ouput connectors (use with matching
cable CMON 9011 or CMON 9012)
• CMON 9016: Screw terminal block to be used for the Digital connectors (use with matching cable CMON 9017 and CMON 9018)
• CMON 2131: SKF Multilog IMx-M blanking plate kit (to cover slots
without modules in them). The blank cover plate kit includes:
–– Two (2) each Power Supply module plates
–– Four (4) each Machine Protection module plates
–– Four (4) each Condition Monitoring module plates
–– Three (3) each Relay module plates
• CMON 2132: SKF Multilog IMx-M spare connector kit. Contains
spare green terminal connectors for one Machine Protection and
Condition Monitoring module pair and all connectors needed on
the power supply.
• CMON 2133: Isolated USB cable set for use with the SKF Multilog
IMx-M (contains two USB cables).
Cables
• CMON 9011: Cable with one male and one female D-type connector to be used for the relay connection. Connects between the
relay output connector and a matching screw terminal block e.g.
CMON 9010. Cable length: 1 meter (3.3 feet).
• CMON 9012: Cable with one male and one female D-type connector to be used for the relay connection. Connects between the
relay output connector and a matching screw terminal block e.g.
CMON 9010. Cable length: 2 meters (6.6 feet).
• CMON 9013: Cable to be used for the Relay connector, wiring to a
normal terminal block interface. Cable length: 2 meters (6.6 feet).
• CMON 9015: Cable to be used for the 4 to 20 mA connector wiring to a normal terminal block. Cable length: 2 meters (6.6 feet).
• CMON 9017: Cable with D-type connector to be used for the Digital connection. Connects between the Digital output connector
and a matching screw terminal block CMON 9016. Cable length:
1.5 meters (4.9 feet).
• CMON 9018: Cable with D-type connector to be used for the Digital connection. Connects between the Digital output connector
and a matching screw terminal block CMON 9016. Cable length: 3
meters (9.8 feet).
• CMON 9019: Cable to be used for the Digital connector wiring to
a normal terminal block. Cable length: 3 meters (9.8 feet).
Installation and training
Installation and training available through your local SKF supplier or
representative.
Product Support Plans (PSP)
A range of Product Support Plans is available to protect your investment. Contact your local SKF representative for additional information.
25
The Power of Knowledge Engineering
Seals
Bearings
and units
Mechatronics
Lubrication
systems
Services
Drawing on five areas of competence and application-specific expertise amassed over more than 100
years, SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics
(combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D
computer modelling to advanced condition monitoring and reliability and asset management systems.
A global presence provides SKF customers uniform quality standards and worldwide product availability.
Please contact:
SKF Condition Monitoring Center – Luleå
Aurorum 30, S-977 75 • Luleå, Sweden
Tel: +46 (0) 31 337 10 00 • Fax: +46 (0) 920 134 40
Web: www.skf.com/cm
®SKF, @PTITUDE, MICROLOG and MULTILOG are registered trademarks of the SKF Group.
All other trademarks are the property of their respective owners.
©SKF Group 2015
The contents of this publication are the copyright of the publisher and may not be reproduced (even
extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy
of the information contained in this publication but no liability can be accepted for any loss or damage
whether direct, indirect or consequential arising out of the use of the information contained herein.
SKF reserves the right to alter any part of this publication without prior notice.
Patents: US 4,768,380 · US 5,633,811 · US 5,679,900 · US 5,845,230 · US 5,852,351 ·
US 5,854,553 · US 5,854,994 · US 5,870,699 · US 5,907,491 · US 5,992,237 · US 6,006,164 · US 6,124,692 · US 6,138,078 · US 6,199,422 · US 6,202,491 · US 6,275,781 · US 6,301,514 · US 6,437,692 · US 6,489,884 · US 6,513,386 · US 6,633,822 · US 6,789,025 · US 6,792,360 · US 7,103,511 · US 7,697,492 · WO/2003/048714
PUB CM/P8 11416/4 EN · July 2015
skf.com
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