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MARSIC300

Ship Emission Measuring Device

Installation and Initial Start-up

T E C H N I C A L I N F O R M A T I O N

Described product

MARSIC300

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch, Germany

Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, expurgation or translation of this document is prohibited without the express writ‐ ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

© SICK AG. All rights reserved.

Original document

This document is an original document of SICK AG.

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CONTENTS

Contents

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1

About this document........................................................................

6

1.1

Function of this document.......................................................................

6

1.2

Target group..............................................................................................

6

1.3

Further information...................................................................................

6

1.4

Symbols and document conventions......................................................

6

1.4.1

1.4.2

1.4.3

1.4.4

Warning symbols......................................................................

Warning levels / Signal words.................................................

Information symbols................................................................

Safety symbols on device........................................................

6

7

7

7

2

Installation..........................................................................................

9

2.1

Installation information............................................................................

9

2.1.1

2.1.2

Notes on the gas supply..........................................................

Tube screw fitting.....................................................................

9

9

2.1.3

Information on power supply..................................................

10

2.2

Scope of delivery......................................................................................

10

2.3

Provision by operator................................................................................

10

2.4

Installation overview.................................................................................

11

2.5

Checklist for mechanical and electrical installation..............................

11

2.6

Installing the analyzer cabinet.................................................................

13

2.7

Laying the sample gas line.......................................................................

14

2.8

Laying the tube bundle cable...................................................................

15

2.9

Connecting the sample gas line to the analyzer.....................................

15

2.10 Connecting the tube bundle cable to the analyzer.................................

19

2.11 Gas connections on analyzer...................................................................

22

2.12 Electrical connections on the analyzer.................................................... 26

2.13 Installing the gas sampling system.........................................................

29

3

Initial start-up..................................................................................... 31

3.1

Initial start-up............................................................................................

31

4

Menus (SOPAS ET)............................................................................. 33

4.1

SOPAS ET...................................................................................................

33

4.1.1

Save parameters ..................................................................... 33

4.2

Passwords.................................................................................................

33

4.3

Using the menus.......................................................................................

33

4.4

Menu tree (SOPAS ET)..............................................................................

34

4.5

Measuring screen.....................................................................................

35

4.5.1

Measuring screen 1 .. X...........................................................

35

4.6

Diagnosis...................................................................................................

37

4.6.1

4.6.2

4.6.3

4.6.4

Control values..........................................................................

37

Sensor values..........................................................................

39

Signals......................................................................................

39

Logbook....................................................................................

41

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CONTENTS

4

4.6.5

4.6.6

4.6.7

System status..........................................................................

43

System info............................................................................... 43

Operating hours counter.........................................................

43

4.7

Parameterization......................................................................................

44

4.7.1

Measuring components..........................................................

44

4.7.2

4.7.3

Measuring screen....................................................................

I/O.............................................................................................

44

46

4.7.4

4.7.5

4.7.6

4.7.7

4.7.8

4.7.9

4.7.3.1

Hardware Plan......................................................... 46

4.7.3.2

Data.........................................................................

47

Sequence control program / Sampling point program.........

Temperature control................................................................

49

51

Pressure control.......................................................................

51

Flow rate...................................................................................

51

O2 sensor.................................................................................

Logbook....................................................................................

51

51

4.7.10

Instrument display...................................................................

52

4.7.11

System .....................................................................................

52

4.7.12

Emitter......................................................................................

53

4.7.13

Modbus..................................................................................... 53

4.8

Adjustment................................................................................................

54

4.8.1

Parameter................................................................................

54

4.8.1.1

Concentrations of span gases...............................

54

4.8.1.2

Adjustment factors.................................................

54

4.8.1.3

Start times..............................................................

54

Manual adjustment.................................................................

55 4.8.2

4.8.3

Automatic adjustment.............................................................

55

4.9

Maintenance.............................................................................................

55

4.9.1

4.9.2

4.9.3

4.9.4

Tests.........................................................................................

Operating states......................................................................

System maintenance...............................................................

Service log................................................................................

55

56

57

58

4.9.5

4.9.6

System restart.......................................................................... 58

Confirm active messages........................................................

59

4.10 Tags (Name)..............................................................................................

59

5

Maintenance...................................................................................... 61

5.1

Leak tightness check during initial startup............................................. 61

5.2

Leak tightness check with pressure test tool.........................................

62

6

Technical data.................................................................................... 64

6.1

Dimensional drawings..............................................................................

64

6.2

Measuring parameters.............................................................................

65

6.3

Ambient conditions...................................................................................

65

6.4

Sample gas conditions.............................................................................

66

6.5

Design........................................................................................................ 66

6.6

Heated sample gas line............................................................................

66

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CONTENTS

6.7

Tube bundle cable....................................................................................

68

6.8

Interfaces and protocols..........................................................................

68

6.9

Power supply.............................................................................................

69

6.10 Torques for screw fittings.........................................................................

69

6.11 Electrical connections in analyzer...........................................................

70

6.12 Circuit breakers.........................................................................................

73

6.13 Supply gases.............................................................................................

73

6.14 Tube connections......................................................................................

74

7

Annex.................................................................................................. 75

7.1

Modbus register........................................................................................

75

7.1.1

7.1.2

Device status (Discrete Inputs [1xxxx], Function Code 02)..

Measured variables (Input Register [3xxxx], Function Code

75

04)............................................................................................

75

7.1.3

7.1.4

Device-internal monitoring values (Input Register [3xxxx],

Function Code 04)...................................................................

76

Triggering the MARSIC 300 (Coils [0xxxx], Function Code

15, write multiple Coils)..........................................................

76

7.1.5

VDI 4301 conform range (Holding Register [4xxxx], Func‐ tion Code 03)...........................................................................

77

7.2

Error messages and possible causes......................................................

78

8

Index.................................................................................................... 85

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T E C H N I C A L I N F O R M A T I O N | MARSIC300 5

1 ABOUT THIS DOCUMENT

1

1.1

1.2

1.3

1.4

1.4.1

About this document

Function of this document

This document describes:

• Installation

• Initial start-up

• Operation via SOPAS ET

NOTICE

This technical documentation is only valid in combination with the MARSIC Operating

Instructions.

Target group

This document is addressed to technicians (persons with technical understanding) operating and maintaining the measuring system.

The technicians must have been trained on the device.

Requirements for the technician

• The technician must be familiar with the exhaust gas technology on the ship (over‐ pressure, toxic and hot flue gases) and able to avoid hazards when working on gas ducts

• The technician must be familiar with handling compressed gas cylinders (span gases)

• The technician must be able to avoid hazards caused by noxious span gases

• Only electricians are permitted to work on the electrical system or electrical subas‐ semblies

Further information

• SFU Gas Sampling System Operating Instructions

• Sample Gas Line Operating Instructions

• System documentation

• Optional: MPR (Meeting Point Router) Operating Instructions

• Optional: Instrument Air Conditioning Operating Instructions

• Optional: External Measuring Point Switchover Operating Instructions

• Optional: Pressure Test Tool Operating Instructions

Symbols and document conventions

Warning symbols

Symbol Significance

Hazard (general)

Hazard by voltage

Table 1: Warning symbols

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1.4.2

1.4.3

1.4.4

ABOUT THIS DOCUMENT 1

Symbol Significance

Hazard in potentially explosive atmospheres

Hazard by explosive substances/mixtures

Hazard by toxic substances

Hazards by noxious substances

Hazard by high temperature

Hazard for the environment/nature/organic life

Table 1: Warning symbols

Warning levels / Signal words

DANGER

Risk or hazardous situation which will result in severe personal injury or death.

WARNING

Risk or hazardous situation which could result in severe personal injury or death.

CAUTION

Hazard or unsafe practice which could result in less severe or minor injuries.

Notice

Hazard which could result in property damage.

Note

Hints

Information symbols

Symbol Significance

Important technical information for this product

Important information on electric or electronic functions

Table 2: Information symbols

Safety symbols on device

The following safety symbols are on the device:

Symbol Significance

Warning for general hazard

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T E C H N I C A L I N F O R M A T I O N | MARSIC300 7

1 ABOUT THIS DOCUMENT

Symbol Significance

Warning for hazard by electric voltage, possibly also by residual electric voltage

If you need to work on a subassembly marked with such a symbol: b Read the relevant Section in these Operating Instructions b Observe all the safety information in the relevant Section

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2

2.1

2.1.1

2.1.2

INSTALLATION 2

Installation

Installation information

Notes on the gas supply

The operator is responsible for the correct laying of sample gas lines.

ATTENTION

Risk of contamination of the analyzer by contaminated instrument air.

b Only use instrument air according to the applicable specification (see Technical data) b If required, install a suitable instrument air conditioning

Tube screw fitting

Steel coupling b Push the tube into the tube screw fit‐ ting to the stop

Turn the cap nut finger-tight b Hold the fitting bolt steady and tighten the cap nut with 1 1/4 revolutions

Push-in fitting (pneumatic)

Pressure tool

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1 Retaining ring b Connecting the tube: Push tube in b Disconnecting the tube: Press the retaining ring in and pull the tube out

It is easier to press the retaining ring in using the pressure tool provided.

T E C H N I C A L I N F O R M A T I O N | MARSIC300 9

2 INSTALLATION

2.1.3

2.2

2.3

Information on power supply

The operator is responsible for correct laying and connection of the electric lines.

WARNING

Danger to life by electric voltage b Only allow an authorized electrician to work on the electric system

ATTENTION

The analyzer power supply is configured for an individual power system

Check the configured power system against the system documentation provided.

• If the analyzer power system does not match the power system on board: Please contact SICK Customer Service

When selecting and laying the electric lines for power supply, observe the applicable local standards and guidelines.

Scope of delivery

Included in scope of delivery:

• SFU gas sampling system

• Analyzer, complete, pre-installed and configured

• Heated sample gas line, length as ordered

• Tube bundle cable non-terminated

• All screw fittings of the enclosure ducts

Please see the delivery documents for the scope of delivery.

Provision by operator

To be provided by operator, especially:

• Suitable flange on the exhaust duct (see "SFU Operating Instructions")

• Fixing accessories of enclosures (dowels, screws, etc.)

• Fixing accessories for heated sample gas line and tube bundle cable

• Mains line:

see "Power supply", page 69

• External power disconnection unit

• Compressed air, instrument air as zero gas when necessary

Observe quality of operator's instrument air:

see "Supply gases", page 73

• Optional span gases

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INSTALLATION 2

2.4

Installation overview

1

2

3 3

2

2.5

5 6 7

Figure 1: Installation - overview

1 Gas sampling system

 Heated sample gas line (with 2 measuring points: 2 sample gas lines)

 Tube bundle cable (with 2 measuring points: 2 tube bundle cables) with pneumatic and elec‐ tric lines

 Analyzer

 Energy supply

 Interfaces

 Instrument air inlet

Option: Instrument air conditioning

 Sample gas outlet

Checklist for mechanical and electrical installation

Fitting system components

System component

Install SFU gas sampling system

Install analyzer cabinet

Optional: Install instrument air conditioning

Optional: Measuring point switchover (more than 2 measuring points)

Optional: Install MPR.

Reference

see "Installing the gas sampling system", page 29

see "Installing the analyzer cabinet", page 13

See enclosed “Instrument Air Conditioning Operating

Instructions”

See enclosed system documentation of measuring point switchover

See enclosed “MPR Operating Instructions”

Laying the sample gas line and tube bundle cable

Line

Lay the sample gas line

Lay the tube bundle cable

Laying and connecting the gas lines

Reference

see "Laying the sample gas line", page 14

see "Laying the tube bundle cable", page 15

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T E C H N I C A L I N F O R M A T I O N | MARSIC300 11

2 INSTALLATION

Gas line

Heated sample gas line: Gas sampling system -> analyzer cabinet

Tube bundle cable: Gas sampling system -> analyzer cabinet

Sample gas outlet analyzer cabinet

Instrument air feed on pressure control unit

Optional auxiliary instrument air feed on pressure control unit

Optional: Span gas feed on span gas valve

Connection

Gas sampling system: see "Installing the gas sam‐ pling system", page 29

Analyzer cabinet: see "Gas connections on analyzer", page 22

Gas sampling system: see "Installing the gas sam‐ pling system", page 29

Analyzer cabinet: see "Gas connections on analyzer", page 22

Analyzer cabinet: see "Gas connections on analyzer", page 22

Analyzer cabinet: see "Gas connections on analyzer", page 22

Laying and connecting electric lines

Electric line

Power supply analyzer cabinet

Tube bundle cable for gas sampling system -> ana‐ lyzer cabinet

Ethernet

MPR

Connection

Analyzer cabinet: see "Electrical connections on the analyzer", page 26

Gas sampling system: see "Installing the gas sam‐ pling system", page 29

Analyzer cabinet: see "Electrical connections on the analyzer", page 26

Analyzer cabinet: see "Electrical connections on the analyzer", page 26

Analyzer cabinet: see "Electrical connections on the analyzer", page 26

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2.6

Installing the analyzer cabinet

INSTALLATION 2

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NOTICE

Observe clearances:

• Top: 30 cm

• Bottom: 20 cm

• Observe the clearance for the heated sample gas line (see Fig. above).

• Install the analyzer in a well ventilated area.

Observe the relevant ambient conditions: see "Ambient conditions", page 65 .

• Attach the enclosure with the mounting brackets provided on a suitable wall with sufficient load-bearing capacity

• Secure the enclosure with 4 x M10 screw fittings (2 at bottom, 2 at top) with prop‐ erty class 8.8 (or higher)

• Secure the screw fittings against loosening

• Drilling plan: See dimension drawings above

• Install the enclosure horizontal

T E C H N I C A L I N F O R M A T I O N | MARSIC300 13

2 INSTALLATION

2.7

Laying the sample gas line

1

Connection side without electric connec‐ tions on gas sampling system

Connection side with electric connec‐ tions on analyzer

Protective cap

2 x Pt100 connections (1 as reserve)

Power supply

Cable gland

Counter nut

WARNING

Risk of fire b Observe the laying instructions provided with the line b Minimum clearance to other lines (for example, tube bundle cable): 2 cm b Do not lay or roll up lines directly next to each other b Start laying at the analyzer

°

The end with the electric connection belongs on the analyzer

Important: The screw fitting for the housing duct must be located at the end

° of the electrical connection (analyzer side)

The end without electrical connection belongs on the gas sampling system

Roll-up excess length on the gas sampling system

Leave enough length for pulling the gas sampling system b Protect the line from damage (chafing through vibration, mechanical load) b Observe minimum bend radius of 300 mm

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INSTALLATION 2

2.8

Laying the tube bundle cable

2.9

Figure 2: Tube bundle cable non-terminated

Tube bundle cable (system-specific example) with:

- Power supply

- Grounding conductor

- Signal lines

- Tube, gray: Zero gas/span gas

- 2 x tubes, black/blue: Main valve and backflush

Start laying the tube bundle cable at the analyzer and roll-up excess length at the gas sampling probe.

1.

Assembly on the analyzer:

see "Gas connections on analyzer", page 22 and

see

"Electrical connections on the analyzer", page 26

2.

Lay the tube bundle cable to the analyzer cabinet w Attach excess length to the gas sampling probe w Leave enough length for pulling the probe w Protect the line from damage (chafing through vibration, mechanical load) w Minimum bend radius: 300 mm

3.

Assembly on the gas sampling probe: see "Installing the gas sampling system", page 29

Connecting the sample gas line to the analyzer

WARNING

Danger to life by electric voltage b Only allow an authorized electrician to work on the electric system

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T E C H N I C A L I N F O R M A T I O N | MARSIC300 15

2 INSTALLATION

The flexible wires of the heated sample gas line are numbered.

Line assignment:

see "Heated sample gas line", page 66

Figure 3: Heated sample gas line

1

Connection side without electric connec‐ tions on gas sampling system

Connection side with electric connec‐ tions on analyzer

Protective cap

2 x Pt100 connections (1 as reserve)

Power supply

Cable gland

Counter nut

1.

Unscrew counter nut from the cable gland and pull off the sample gas line.

2.

Lead sample gas line together with electrical connections from above through the housing opening on the analyzer.

3.

Push counter nut back over the sample gas line and electric connections.

16

1

Figure 4: Clamping ring screw connection

Sample gas line 1

Sample gas line 2

Cable gland

Counter nut

Clamping ring screw connection

(cell)

Cable duct

Figure 5: Foam insulation

4.

Screw counter nut tight on the cable gland

5.

Unscrew cell cover and remove.

CAUTION

Hot parts in cell.

b Let cell cool down before working on the cell.

6.

Remove protective cap from sample gas line

T E C H N I C A L I N F O R M A T I O N | MARSIC300

Figure 6: Finished assem‐ bly

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INSTALLATION 2

7.

Insert sample gas line to stop in the clamping ring screw connection on the cell

With 2 sample gas lines: Observe inlets:

8.

°

°

Right inlet: Measuring point 1

Left inlet: Measuring point 2 see "Clamping ring screw connection"

9.

Attach red foam insulation on the clamping ring screw connection and bind together with a cable clip. No thermal bridges may remain.

10. Close cell again

11. Screw cable gland tight

12. Push electric lines downwards through the cable duct

13. Connect power supply

14. Connect Pt100

Electric terminal connection plan:

L

Heating

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Plug

TUBE 1

Subassembly

Sample gas line 1

Pin

1

2

3

Assignment

L (L)

N (L)

PE

Tube bundle cable line number 1

T E C H N I C A L I N F O R M A T I O N | MARSIC300 17

2 INSTALLATION

Plug

FILTER1

Subassembly

Gas sampling system filter 1

(Lines from tube bundle cable)

Pin

1

2

3

PROBE1

TUBE2

FILTER2

PROBE2

TUBE3

Gas sampling system probe tube 1

(Lines from tube bundle cable)

Sample gas line 2

Gas sampling system filter 2

Gas sampling system probe tube 2

Sample gas line 3

4

5

6

1 ... 3

1 ... 3

4 ... 6

1 The connections must match the connections on the gas sampling system

Assignment

L (L)

N (L)

PE

L (L)

N (L)

PE (not connected)

As for TUBE1

As for FILTER1

As for PROBE1

Tube bundle cable line number 1

4x1.5

mm 2

1

2

1x4 mm 2

4x1.5

mm 2

GNYE

3

4

Plug

Pt100

DIGITAL

INPUTS

Subassembly

Sample gas line 1

Gas sampling system filter 1

Gas sampling system probe tube 1

Not connected

Sample gas line 2

Gas sampling system filter 2

Gas sampling system probe tube 2

Sample gas line 3

Digital input 1

Digital input 2

Digital input 3

Digital input 4

Pin Assignment

1

2

5

6

3

4

7

8

9, 10

Pt100 +

Pt100 –

Pt100 +

Pt100 –

Pt100 +

Pt100 –

As above

1

2

3

11, 12 As above

13, 14 As above

15

16

Pt100 +

Pt100 –

+ 24 V

+ Signal

- Signal

4

5 ... 8

GND

As above

9 ... 12 As above

13 ... 16 As above

Tube bundle cable line number 1

4x1.0

mm 2

3

4

1

2

4x1.0

mm 2

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2.10

Plug Subassembly Pin Assignment

DIGITAL

OUTPUTS

Digital output 1

Digital output 2

Digital output 3

Digital output 4

Valves

1

2

3

4 ... 6

7 ... 9

NC

COM

NO

As above

As above

10 ... 12 As above

Internal VALVE

OUTPUTS

1 The connections must match the connections on the gas sampling probe

Connecting the tube bundle cable to the analyzer

INSTALLATION 2

Tube bundle cable line number 1

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1

Tube bundle cable 1

Tube bundle cable 2 (optional)

Valve block

Electronics unit

T E C H N I C A L I N F O R M A T I O N | MARSIC300 19

2 INSTALLATION

Figure 7: Tube bundle cable non-terminated

Tube bundle cable (system-specific example) with:

- Power supply

- Grounding conductor

- Signal lines

- Tube, gray: Zero gas/span gas

- 2 x tubes, black/blue: Main valve and backflush

1

Power supply 4x1.5 mm2

Lines 1 and 2: Gas sampling system filter

Lines 3 and 4: Gas sampling system probe tube

Pt100 lines 4x1.0 mm2

Lines 1 and 2: Gas sampling system filter

Lines 3 and 4: Gas sampling system probe tube

Grounding conductor GNYE 4 mm2

PTFE tube DN4/6: Zero gas

PA tube black DN6/8; Imprint "1":

Main valve: Control air

Connections on analyzer and gas sampling probe must match

PA tube blue DN6/8; Imprint "2":

Backflush: Backflush air

Connections on analyzer and gas sampling probe must match

WARNING

Danger to life by electric voltage b Only allow an authorized electrician to work on the electric system

CAUTION

The tube bundle cable is unusable when it is cut off too short.

The tube bundle cable is unusable when a lead inside is damaged when removing the sheath.

b If the tube bundle cable is long enough: Leave a piece as "reserve" b Only remove the sheath from the tube bundle cable when you are capable of doing this

1.

Remove 1900 mm of the tube bundle cable sheath

2.

Lead the tube bundle cable through the screw fitting on the housing top

3.

Lead tubes and lines of the tube bundle cable downwards in the cable duct

4.

Connect the 3 gas lines of one tube bundle cable to the valve block (connections marked as "outlet" in the Figure below)

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INSTALLATION 2

NOTICE

The gas connections on the valve block must match the gas connections of the gas sampling system (see "SFU Gas Sampling System Operating Instructions").

9

-

Figure 8: Valve block

1

Outlet: Zero gas measuring point 1

Outlet: Zero gas measuring point 2

(option)

Outlet: Control air measuring point 1

Outlet: Backflush air measuring point 1

Outlet: Control air measuring point 2

(option)

Outlet: Backflush air measuring point 2

(option)

Inlet: Zero gas

Inlet: Control/backflush air

Inlet: Auxiliary control air

Red plug = dummy plug

5.

Connect heating of gas sampling system to plug PROBE1 (also to plug PROBE2 for 2 measuring points):

NOTICE

The connections on MARSIC300 must match the connections of the gas sampling system.

Electric terminal connection plan:

1.

Connect Pt100 of the gas sampling system to plug PT100

NOTICE

The connections on MARSIC300 must match the connections of the gas sampling system.

T E C H N I C A L I N F O R M A T I O N | MARSIC300 21

2 INSTALLATION

2.11

22

Plug Subassembly Pin Assignment Tube bundle cable line number 1

Pt100 Sample gas line 1

Gas sampling system filter 1

Gas sampling system probe tube 1

Not connected

1

2

3

Pt100 +

Pt100 –

Pt100 +

6

7

4

5

8

9, 10

Pt100 –

Pt100 +

Pt100 –

As above

11, 12 As above

13, 14 As above

4x1.

0 mm 2

Sample gas line 2

Gas sampling system filter 2

Gas sampling system probe tube 2

DIGITAL

INPUTS

DIGITAL

OUTPUTS

Sample gas line 3

Digital input 1

Digital input 2

Digital input 3

Digital input 4

Digital output 1

1

2

15

16

3

4

5 ... 8

Pt100 +

Pt100 –

+ 24 V

+ Signal

- Signal

GND

As above

1

2

9 ... 12 As above

13 ... 16 As above

NC

COM

3

4 ... 6

7 ... 9

NO

As above

As above

Digital output 2

Digital output 3

Digital output 4 10 ... 12 As above

VALVE

OUTPUTS

Valves Internal

The connections must match the connections on the gas sampling probe

4x1.

0 mm 2

1

2

3

4

Gas connections on analyzer

WARNING

Hazard when pressure is too high

Hoses can burst when the pressure is too high b

Observe the maximum pressures of the gases provided by the operator: see "Sup‐ ply gases", page 73

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INSTALLATION 2

1

Sample gas outlet on cell

Fixing of line sample gas outlet on the cell

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Figure 9: Gas connections MARSIC300

1

Heated sample gas line for measuring point 1

Heated sample gas line for measuring point 2 (option)

Tube bundle cable 1

Tube bundle cable 2 (option)

Instrument air

Instrument air as zero gas/span gas

(option)

Span gas (option)

Sample gas outlet

Connect instrument air

Connect instrument air to the pressure control unit.

ATTENTION

Risk of contamination of the analyzer by contaminated instrument air.

b Only use instrument air according to the applicable specification (see Technical data) b If required, install a suitable instrument air conditioning

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2 INSTALLATION

Figure 10: Pressure reducer unit

1

Instrument air inlet with zero gas quality

Instrument air inlet for induc‐ tion air ejector only

Manual valve for instrument air selection

3 pressure reducers (adjusta‐ ble)

Manual valve

"closed"

Manual valve

"open"

The instrument air is used as both induction air for the ejector (cell) and zero/control air.

Instrument air can be connected in 2 ways: b One (1) common instrument air supply for ejector air and zero/control air (inlet 1) b Separate instrument air supply for:

Ejector air (inlet 2) and zero/control air (inlet 1)

°

°

Instrument air quality

The requirements for instrument air quality are lower when the air is only used as ejector air than when used for zero/control air (zero gas quality) ( see

""see "Supply gases", page 73 )

• When connected just as (1) instrument air supply with zero gas quality to be used as common air for both ejector air and zero/control air (on inlet 1):

°

Set manual valve to position "open"

• When connected as instrument air supply for the ejector (on inlet 2) and as instru‐ ment air supply with zero gas quality (on inlet 1):

°

Set manual valve to position "closed"

ATTENTION

Risk of contamination of the analyzer by contaminated instrument air.

b

Only use instrument air corresponding to the mandatory specification ( see "Supply gases", page 73

) b If required, install a suitable instrument air conditioning

Connect span gas (option)

WARNING

Hazard when pressure is too high

Hoses can burst when the pressure is too high b

Observe the maximum pressures of the gases provided by the operator: see "Sup‐ ply gases", page 73

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Connect span gas to the span gas valve.

INSTALLATION 2

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1

Span gas valve

Span gas inlet

Connect sample gas outlet

CAUTION

Acidic condensate in sample gas outlet - risk of blockage

Acidic condensate forms in the sample gas outlet b Always lay the sample gas outlet line running downwards so that no condensate can accumulate b Lay the line end in a suitable disposal device (drain or condensate collection con‐ tainer) b Do not kink the line and protect against frost

The analyzer is fitted with an outlet hose (DIN 8/10) about 30 cm long when delivered.

• Lay the sample gas outlet in a suitable exhaust duct

• The sample gas outlet must be open to the ambient pressure

Recommendation for lengthening the outlet hose:

To prevent the outlet line clogging, it is recommended to lay a (1) new line starting at the sample gas outlet of the cell to the disposal location.

To do this (see Fig. above):

1.

Open cell cover (loosen 4 screws on the side)

2.

Unscrew sample gas outlet on sample gas outlet (bracket piece)

3.

Loosen fixing of sample gas outlet line

4.

Remove the thermal insulation from the existing line and remove the line

5.

Lead a new line through the housing duct at the bottom on the housing floor and connect it to the sample gas outlet of the cell

6.

Refit the fixing

7.

Refit the thermal insulation

8.

Close cell again

To lengthen the existing hose piece: No cross-section narrowing may occur when con‐ necting the lengthening hose.

Sample gas outlet on housing:

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2 INSTALLATION

2.12

1 Sample gas outlet at bottom rear of the housing

Further connections

NOTE

The following connections have already been described in the Manual but are repeated here for the sake of completeness.

Connect heated sample gas line to analyzer

Connect heated sample gas line to analyzer: see "Connect the sample gas line to the analyzer"

Connect tube bundle cable to analyzer

Connect tube bundle cable to analyzer:

see "Connecting the tube bundle cable to the analyzer", page 19

Electrical connections on the analyzer

Connect power supply

ATTENTION

The analyzer power supply is configured for an individual power system

Check the configured power system against the system documentation provided.

• If the analyzer power system does not match the power system on board: Please contact SICK Customer Service

The power supply is located on the left on the analyzer.

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INSTALLATION 2

NOTICE

°

°

°

Install an external power disconnection unit which disconnects all connectors and fuses near the analyzer

The power disconnection unit must be marked clearly and be easily accessi‐ ble

Observe the maximum power input of the complete system: see "Power sup‐ ply", page 69

The onsite wiring system to the power source of the system must be installed and fused according to the relevant regulations

Always connect a protective ground to PE

° b Route the electric lines through the screw fittings of the enclosure b Connect the electric lines

Connect signal line (optional)

1 2 x signal line ducts

• Lead cable through the housing duct

Attach shield as shown in the corresponding Figure above.

Connect Ethernet (optional)

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Plug

ETH0

ETH1

USB

SD card

CAN1

CAN2

RS422, RS488

RS232 (top plug)

O2 (bottom plug)

Connection for

Ethernet (e.g. SOPAS ET), MPR (remote maintenance)

Internal

Internal

SD card (on the right, next to USB)

Internal

Internal

Internal

Internal

O

2

sensor

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2 INSTALLATION

Plug

DISP (top plug)

I/O-MOD (bottom plug)

Connection for

Display

Internal

1 Ethernet cable duct

• Lead cable through the housing duct

Attach shield as shown in the corresponding Figure above.

• Connect Ethernet to ETH0 (network or computer with SOPAS ET)

• Plug type: RJ 45

Connect MPR (remote maintenance) (option)

Plug

ETH0

ETH1

USB

SD card

CAN1

CAN2

RS422, RS488

RS232 (top plug)

O2 (bottom plug)

DISP (top plug)

I/O-MOD (bottom plug)

Connection for

Ethernet (e.g. SOPAS ET), MPR (remote maintenance)

Internal

Internal

SD card (on the right, next to USB)

Internal

Internal

Internal

Internal

O

2

sensor

Display

Internal

• Connect MPR (remote maintenance via SICK Meeting-Point Router) to ETH0

• Further information, see "MPR Operating Instructions”

Further connections

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2.13

INSTALLATION 2

NOTE

The following connections have already been described in the Manual but are repeated here for the sake of completeness.

Connect heated sample gas line to analyzer

Connect heated sample gas line to analyzer: see "Connect the sample gas line to the analyzer"

Connect tube bundle cable to analyzer

Connect tube bundle cable to analyzer:

see "Connecting the tube bundle cable to the analyzer", page 19

Installing the gas sampling system

NOTICE b Observe the ambient conditions of the gas sampling system: See "SFU Gas Sam‐ pling System Operating Instructions" b Leave the sample gas line and tube bundle cable long enough to be able to pull the sample gas system b All connections must match the connections in the analyzer (

see "Connecting the tube bundle cable to the analyzer", page 19

)

Fitting the flange b Install the flange of the gas sampling system as described in the "SFU Gas Sam‐ pling System Operating Instructions"

°

Observe the 10° tilt of the probe tube during installation

Gas connections b Connect the following gas connections:

°

°

Heated sample gas line

Tube bundle cable

• Black line 1: Main valve

• Black line 2: Backflush

• PTFE tube Instrument air/span gas

Electrical connections b Connect the following electric lines of the tube bundle cable:

°

°

°

°

Filter power supply

Probe tube power supply

Filter Pt100 line

Probe tube Pt100 line

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2 INSTALLATION

Tube bundle cable

1

Power supply 4x1.5 mm2

Lines 1 and 2: Gas sampling system fil‐ ter

Lines 3 and 4: Gas sampling system probe tube

Pt100 lines 4x1.0 mm2

Lines 1 and 2: Gas sampling system fil‐ ter

Lines 3 and 4: Gas sampling system probe tube

Grounding conductor GNYE 4 mm2

PTFE tube DN4/6: Zero gas

PA tube black DN6/8; Imprint "1": Main valve: Control air

Connections on analyzer and gas sam‐ pling probe must match

PA tube blue DN6/8; Imprint "2": Back‐ flush: Backflush air

Connections on analyzer and gas sam‐ pling probe must match

Fitting the gas sampling system on the flange

NOTICE

Risk of contamination of gas sampling system b First install the gas sampling system on the exhaust duct just before the analyzer is switched on b Install the gas sampling system: See "SFU Gas Sampling System Operating Instruc‐ tions"

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3

3.1

INITIAL START-UP 3

Initial start-up

Initial start-up

Before switching on

1.

Check that all connections are connected properly as described in the "Installa‐ tion" Sections

2.

Relieve the pressure on all pressure regulators in the analyzer ( see "Gas connec‐ tions on analyzer", page 22 ): Turn the regulators counterclockwise

3.

Adjust the manual valve in the analyzer as described in

see "Gas connections on analyzer", page 22

4.

Open the external instrument air supply

5.

Set pressures: (

see "Gas connections on analyzer", page 22

)

6.

Check the power supply of the analyzer matches the setting on the ship network:

see "Electrical connections on the analyzer", page 26

7.

Check the voltage connection on the gas sampling system

8.

Install the gas sampling system on the flange of the exhaust duct: See "SFU Gas

Sampling System Operating Instructions"

Switching on

1.

Switch on the external power disconnection unit

2.

The green "Power" LED on the control panel goes on:

Energy supply is available

3.

The yellow and red LEDs go on sporadically

4.

BOOTING appears several times on the screen

5.

The Measuring screen appears

6.

The system heats up:

°

°

Only the green LED is on.

Display: INIT/HEATING UP

A downwards counter displays the maximum duration of the process.

7.

Display: CONDITIONING

8.

Only the green LED is on and the status bar shows MEASURING

The system is ready for operation

If a measured values blinks: The measured value is outside the calibration range

When the yellow or red LED is on: Press the Diag button and clear the error: Error

list see "Error messages and possible causes", page 78

Final tests and parameter settings

1.

Perform a leak tightness check:

see "Leak tightness check during initial startup", page 61

2.

Perform an internal adjustment: Display menu Adjustment/internal adjustment

3.

Connect computer with SOPAS ET on ETH0 (

see "Electrical connections in ana‐ lyzer", page 70

) (

see "SOPAS ET", page 33

)

If the customer network is already connected: Disconnect the customer network

4.

If required: Set the times for automatic adjustments w To change in SOPAS ET: Menu Adjustment/Parameter/Start time

5.

If required: Configure the measuring point switchover w In SOPAS ET: Menu Parameterization/Sequence Controls/Sampling point pro‐ gram

6.

Set the IP address of the customer network for the ETH0

° In the SOPAS ET user interface: Click the pen symbol in the device tile of the

MARSIC300

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3 INITIAL START-UP

7.

Disconnect the computer from ETH0 and connect the customer network to ETH0

Initial start-up is completed.

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4

4.1

4.1.1

4.2

4.3

MENUS (SOPAS ET) 4

Menus (SOPAS ET)

SOPAS ET

SOPAS ET can also be used to the configure MARSIC300 and to access the logbook.

SOPAS ET runs on an external PC connected to the MARSIC300 via the Ethernet inter‐ face.

You can download SOPAS ET free of charge from the SICK homepage (" DOWNLOADS ").

• Install SOPAS ET on a laptop.

Connection on MARSIC300: see "Electrical connections on the analyzer", page 26 .

• Open SOPAS ET.

• In SOPAS ET, search for device "MARSIC300” and connect (see SOPAS ET Help menus)

Save parameters

SOPAS ET can be used to backup and restore the MARSIC300 parameters: See the

Help menu in SOPAS ET.

Passwords

There are 2 passwords:

Password for

Device display access "Authorized

User"

SOPAS ET

Password

1234

HIDE

Change password

Changing the password:

see "Instrument display", page 52

Cannot be changed

Using the menus

Example: Menu: Parameterization/I/O/Data/External Data/Digital outputs

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Entry field

1

Significance

Save current entries.

Create group b Click "Mark" and then click the desired lines.

b To cancel "Mark": Click "Mark" again and then click an empty line.

In editable menus: Call up the setting menu for lines.

b Click desired line. Then click "Edit".

Copy selected lines

Insert copied lines before a selected line

Call up "Next function group"

(The bottom lines in the example depend on the menu)

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4 MENUS (SOPAS ET)

4.4

34

Menu tree (SOPAS ET)

The menu tree shown here shows the menus for user level "Authorized User".

Menu Reference

Measuring screen

Measuring screens

Diagnosis

Control values

Zero drift

Span gas drift

Internal adjustment drift

Reference energy

Intensity

Sensor values

Temperatures

Pressures

Flow rate

Cell

O2 sensor

Emitter

Motors

Hardware

Signals

External signals

Measuring signals (MVi)

Diagnosis internal (IDOi, ID

Boolean values (BVi, LIi)

Real values (RVi)

Modbus values (MBVi)

Modbus input values (MBIVi)

Modbus input flags (MBIFi)

Modbus reference flags (MBIRi)

Filtered values (FVi)

Integer values (IVi)

Real constant (RCi)

Logbook

System status

System info

Timemeter

Parameter

Measuring components

Global definitions

Measuring screen

Measuring Screen x

I/O

Hardware plan

Data

chapter 4.5

chapter 4.6

chapter 4.6.1

chapter 4.6.2

see chapter 4.6.3

chapter 4.6.4

chapter 4.6.3

chapter 4.6.6

chapter 4.6.7

chapter 4.7

chapter 4.7.1

chapter 4.7.2

chapter 4.7.3

– External data

– OPC outputs (OPCOi)

– Modbus values (MBVi)

– Modbus input values (MBIVi)

– Modbus input flags (MBIFi)

– Modbus reference flags (MBIRFi)

Sequence control programs

Sampling point program (MPP)

Temperature control

Pressure control

Flow rate

O2 sensor

Logbook

chapter 4.7.4

chapter 4.7.5

chapter 4.7.6

chapter 4.7.7

chapter 4.7.8

chapter 4.7.9

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MENUS (SOPAS ET) 4

4.5

Instrument display

Device

Emitter

Modbus

Adjustment

Parameter

Concentrations

Adjustment factors

Start times

Manual adjustment

Automatic adjustment

Maintenance

Tests

Digital inputs

Digital outputs

Analog inputs

Analog outputs

Operating states

System maintenance

Service log

Restart system

Confirm active messages

Measuring screen

Menu: MEASURING SCREEN

chapter 4.7.10

chapter 4.7.11

chapter 4.7.12

chapter 4.7.11

chapter 4.7.13

chapter 4.8.1

chapter 4.8.2

chapter 4.8.3

chapter 4.9

chapter 4.9.1

chapter 4.9.2

chapter 4.9.3

chapter 4.9.4

chapter 4.9.5

chapter 4.9.6

Only the configured Measuring screens are shown.

b Double-click the desired Measuring screen

4.5.1

Configuring Measuring screens: see "Measuring screen", page 44

Scaling Measuring screens: see "Measuring screen 1 .. X", page 35

Measuring screen 1 .. X

Menu: MEASURING SCREEN/MEASURING SCREEN 1 .. X

The Measuring screen is shown as measured value box, bar graph or line writer depending on the configuration.

Measured value box

Here, the measured values are shown in numeric format.

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4 MENUS (SOPAS ET)

1 Component

 Unit

 Measured value

Bar graph

Here, the measured values are shown as a bar graph.

1 Component

 Unit

 Measured value

Line writer and data storage

Here, the measured values are shown in numeric format as measured value box and in a time chart.

1 Component

 Line writer - shows the activated measured val‐ ues (see under "Scaling

Measuring screens").

The line writer first starts the display when it is called up for the first time.

Changing the user level deletes the history of the line display.

36

Data storage functions b Start:

Start data storage.

Data that have been configured are stored (independent of the graphic represen‐ tation).

Maximum 65536 entries per curve are stored in a file and then a new file created automatically (with an incremental index).

w A dialog field appears above the line diagram to enter a target file name (.txt):

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MENUS (SOPAS ET) 4 b Stop:

Stop recording.

b View:

View recorded data.

A dialog field appears to select the file with the stored values.

The following then appears above the line diagram:

4.6

4.6.1

b Reset:

Delete all lines displayed (no effect on data storage).

Scaling Measuring screens

Tap on a display to call up a screen for scaling:

1 Font color (the line writer colors are predefined)

 Measuring screen precision

Example:

-2: 123.45

-1: 1234.5

0 : 12345

1 : 123450

 Scale start value

 Scale end value

(for line writer: for y-axis)

 Line display active / not active

(for line writer)

Diagnosis

Control values

Zero drift

Menu: DIAGNOSIS/CONTROL VALUES/ZERO DRIFT

This menu displays the drift "with zero gas" (since the last drift "reset") and can be reset.

This drift is recalculated as from the relevant adjustment.

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Both "Reset" have the same effect

Span gas drift

Menu: DIAGNOSIS/CONTROL VALUES/DRIFT SPAN GAS

This menu displays the drift "with span gas" (since the last drift "reset") and can be reset.

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4 MENUS (SOPAS ET)

This drift is recalculated as from the relevant adjustment.

b Reset: Reset zero drift

Internal adjustment drift

Menu: DIAGNOSIS/CONTROL VALUES/DRIFT INTERNAL ADJUSTMENT

This menu displays the drift "with internal standard" (this means without span gas)

(since the last drift "reset").

Reference energy

Menu: DIAGNOSIS/CONTROL VALUES/REFERENCE ENERGY

This menu displays the current reference energy (as percentage) and can be reset.

The energy is automatically monitored.

If a limit value is underflown (default setting: 60 %), the MARSIC300 switches to classi‐ fication " MAINTENANCE REQUEST “.

b Reset: Reset reference energy

Intensity

Menu: DIAGNOSIS/CONTROL VALUES/INTENSITY

This menu displays intensities (energies) and amplification levels of the measuring components.

Let SICK Customer Service evaluate this information.

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4.6.2

4.6.3

MENUS (SOPAS ET) 4

Sensor values

Menu: DIAGNOSIS/SENSOR VALUES

This menu displays the diverse internal device sensor values:

• Temperatures

• Pressures

• Flow rate

• Cell

• O2 sensor

• Emitter

• Motors

• Hardware

These values serve as information.

A message is output when a value is outside its nominal range.

Signals

Menu: DIAGNOSIS/SIGNALS

NOTE

Configuration of signals listed below: see "I/O", page 46

and following.

External signals

Digital signals

Menu: DIAGNOSIS/SIGNALS/EXTERNAL SIGNALS/DIGITAL SIGNALS

This menu displays the current state of the digital signals (DIi, DOi, limit val‐ ues)

Digital values:

. = off (0)

I = on (1)

Analog input signals

Menu: DIAGNOSIS/SIGNALS /EXTERNAL SIGNALS /ANALOG INPUTS

This menu displays the current values of the analog input signals (AIi).

Analog output signals

Menu: DIAGNOSIS/SIGNALS /EXTERNAL SIGNALS /ANALOG OUTPUTS

This menu displays the current values of the analog out‐ put signals (AOi).

Measuring signals

Menu: DIAGNOSIS/SIGNALS/MEASURING SIGNALS

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4 MENUS (SOPAS ET)

This menu displays the measuring sig‐ nals.

Let SICK Customer Service evaluate these signals.

Internal signals

Menu: DIAGNOSIS/SIGNALS/DIAGNOSIS INTERNAL

This menu displays the signals.

Let SICK Customer Service evaluate these signals.

Boolean values

Menu: DIAGNOSIS/SIGNALS/BOOLEAN VALUES

This menu displays the Boolean values

(BVi) and limit val‐ ues (LIi).

Real values

Menu: DIAGNOSIS/SIGNALS/REAL VALUES

This menu displays the current real val‐ ues (RVi).

40

Modbus values

This menu displays the current Modbus values and Modbus flags

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MENUS (SOPAS ET) 4

• Modbus values

• Modbus input values

• Modbus input flags

• Modbus reference flags

Further information on Modbus:

see "Modbus", page 53

and

see "Data", page 47

Filtered values

Menu: DIAGNOSIS/SIGNALS/FILTERED VALUES

This menu displays the current filtered values (FVi).

Integer values

Menu: DIAGNOSIS/SIGNALS/INTEGER VALUES

This menu displays the current integer values (IVi).

Real constants

Menu: DIAGNOSIS/SIGNALS/REAL CONSTANTS

This menu displays the current real constants (RCi).

4.6.4

Logbook

Menu: DIAGNOSIS/LOGBOOK

Maximum number of entries: 6000.

(Representation: uncompressed data storage)

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Name Remark

Logbook fill level in %.

If the font is red: The logbook is full.

Warning mode: No further entries are made.

Ring buffer mode: The oldest entries are overwritten.

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4 MENUS (SOPAS ET)

Name

1

Remark

Data storage:

Symbol not crossed out: Compressed.

Symbol crossed out: Uncompressed.

Significance and default setting:

see "Logbook", page 51

Ring buffer mode warning mode, significance and default value: see "Logbook", page 51

Number of entries of selected filter.

Only filtered messages are shown.

• Failure (active)

• Failure (all)

• Maintenance request (active)

• Maintenance request (all)

• Uncertain (active)

• Uncertain (all)

• Other (active)

• Other (all)

• All active

• All

Attention: All logbook entries in MARSIC300 are deleted

All entries selected with the filter (see in the Table further above) are stored on the PC as log file in C:\Own files.

Format: CSV (comma-separated list). Viewable in, e.g., EXCEL.

To update the display: Click the display.

Scroll to older entries.

Scroll to current entries.

Consecutive number of the message.

Red LED: Message still pending.

Green LED: Message no longer pending.

9

42 T E C H N I C A L I N F O R M A T I O N | MARSIC300

Triggering unit: System, measured value name (sample gas component), subassem‐ bly, Evaluation module.

Number of times the error has occurred.

Significance and default setting:

see "Logbook", page 51

Only with "compressed data storage".

Logbook message (error messages see MARSIC300 Operating Instructions).

F = Failure

M = Maintenance request

C = Check (function control / maintenance)

U = Uncertain

X = Extended

Format: yy-mm-dd

For "uncompressed": When message occurred.

For "compressed": Last time message occurred

Format: hh:mm:ss

For "uncompressed": When message occurred.

For "compressed": Last time message occurred

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4.6.5

4.6.6

4.6.7

MENUS (SOPAS ET) 4

Name

Remark

Format: yy-mm-dd

For "uncompressed": When message was deleted

For "compressed": Last time message was deleted.

Format: hh:mm:ss

For "uncompressed":When message was deleted

For "compressed":Last time message was deleted.

System status

Menu: DIAGNOSIS/SYSTEM STATUS

1 LEDs in accordance with the operator panel

 With measuring point switch‐ over: Current measuring point

 With measuring point switch‐ over: Remaining time until measuring point switchover

 Name of current sequence control program

 Remaining time of current sequence control program

System info

Menu: DIAGNOSIS/SYSTEM INFO

This menu displays system status (see "MARSIC300 Operating Instructions") and sys‐ tem information.

• Serial number

• IP address

• Software version

Operating hours counter

Menu: DIAGNOSIS/TIMEMETER

This menu serves to view diverse operating hours counters.

1 Operating hours

This counter shows the total operating time ("Power on") of the Analyzer mod‐ ule.

 Measuring duration

This counter shows the total time sam‐ ple gas was fed.

 Operating time of the light source

 Operating time of the filter of the gas sampling system

 Operating time of the cell inlet filter

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4 MENUS (SOPAS ET)

4.7

4.7.1

Parameterization

Measuring components

Global definitions

Menu: PARAMETERIZATION/MEASURING COMPONENT/GLOBAL DEFINITIONS

This menu displays the global device information (e.g.: number of filter wheels, number of activated components).

1 Active measuring components. Checkmark: Active

 Internal use: Error threshold of reference energy as from which a message is generated.

Definition of measuring components

Menu: PARAMETERIZATION/MEASURING COMPONENTS/DEFINITION OF COMPONENTS

This menu displays the setting for the respective measuring component.

This menu only serves as information.

4.7.2

Measuring screen

Menu: PARAMETERIZATION/MEASURING SCREEN

Up to 8 Measuring screens can be configured and displayed:

Select the desired Measuring screen

Double-clicking a Measuring screen opens a screen in which the Measuring screen can be configured:

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Measured value box

MENUS (SOPAS ET) 4

1 Selected Measuring screen

 Do not display the Measuring screen

 Line writer (see example below)

 1 measured value box

 4 measured value boxes

 16 measured value boxes (see example below)

 2 large, 8 small measured value boxes

 6 bar graphs (see below)

9 3 bar graphs + 2 measured value boxes

 3 bar graphs + 8 measured value boxes

(hidden)

 Click "Save" to store

Example: Measuring screen 1 with layout III

(16 measured value boxes)

1 b Enter desired names (tags). MAR‐

SIC300 tags: see "Tags (Name)", page 59

Scaling the measured value box:

see

"Measuring screen 1 .. X", page 35

The Measuring screen then appears like this.

Component names and units can, for example, originate from the factory settings (e.g., RVi), from the source of a filter (e.g., FVi) or from the analyzer.

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Bar graph

The Measuring screen then looks like this.

Example: Measuring screen 1 with bar graph layout I (6 bars)

1 b Enter desired names (tags). MAR‐

SIC300 tags: see "Tags (Name)", page 59

Scaling the measured value box:

see

"Measuring screen 1 .. X", page 35

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Line writer

1 b Enter desired names (tags).

Scaling the measured value box:

see

"Measuring screen 1 .. X", page 35

Scaling the time axis [sec, min or hrs],

scaling the y-axis: see "Measuring screen 1 .. X", page 35

The Measuring screen then looks like this:

1 Measured value box

 Line writer

4.7.3

4.7.3.1

I/O

Menu: PARAMETERIZATION/I/O

This menu displays the data interfaces.

Hardware Plan

Menu: Parameterization/I/O/Hardware plan

CAN bus address x

Displays the I/O modules present in the selected CAN bus gateway.

NOTE

The sequence of the specified modules must match the sequence of the plugged in modules (starting at the gateway).

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MENUS (SOPAS ET) 4

1 Consecutive number of module.

 Checkmark: Module is plugged in.

 I/O module type.

4.7.3.2

Data

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Menu: PARAMETERIZATION/I/O/DATA

Digital inputs (DIi)

Menu: PARAMETERIZATION/I/O/ DATA /EXTERNAL DATA/DIGITAL INPUTS

This menu displays the digital inputs.

Name

Index

Module

Name

Inverted

Remark

Consecutive number of the digital input (DI1, DI2, ....).

Topographic addressing (

see "I/O", page 46

). Generated automatically.

Set fixed.

Checkmark: Read in inverted.

Digital outputs (DOi)

Menu: PARAMETERIZATION/I/O/

DATA / EXTERNAL DATA/DIGITAL OUTPUTS

This menu displays the digital outputs.

Name

Index

Module

Source

Inverted

Remark

Consecutive number of the digital outputs (DO1, DO2, ....).

Topographic addressing (

see "I/O", page 46

). Generated automatically.

Tag.

Checkmark: Output inverted.

Analog inputs (AIi)

Menu: PARAMETERIZATION/I/O/ DATA / EXTERNAL DATA/ANALOG INPUTS

This menu displays the analog inputs.

Name

Index

Module

Name

Unit

Zero

Range start

Range end

Remark

Consecutive number of the analog inputs (AI1, AI2, ....).

Topographic addressing (

see "I/O", page 46

). Generated automatically.

Can be entered freely.

Unit of variable read in.

Select from input screen.

Enter scaling of connected analog signal.

Analog outputs (AOi)

Menu: PARAMETERIZATION/I/O/ DATA / EXTERNAL DATA/ANALOG OUTPUTS

This menu serves to configure the analog inputs.

Name

Index

Module

Source

Live Zero

Remark

Consecutive number of the analog output (AO1, AO2, ....).

Topographic addressing (

see "I/O", page 46

). Generated automatically.

Tag.

Select from input screen.

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4 MENUS (SOPAS ET)

Name

Progr. perf.

Range 1/2 start/end

MR 1/2 active

Remark

Internal use.

Scaled analog output of measuring range 1 or 2.

Checkmark: Measuring range 1 or 2 active.

Both checkmarks set: Automatic measuring range switch-over.

Hysteresis: 10%.

OPC outputs

Menu: PARAMETERIZATION/I/O/DATA/OPC OUTPUTS

This menu assigns data from the MARSIC300 to the OPC output values.

Name

Index

Source

Remark

Consecutive number of the OPC output value.

Tag.

Modbus values (MBVi)

Menu: PARAMETERIZATION/I/O/DATA/MODBUS VALUES

The Modbus values determine which values are stored in the Modbus.

Edit window:

48

1 Index: Consecutive number of the Modbus value

 Active Modbus value: Checkmark: Active

 When the checkmark for "Auto Name/Unit" is set, the name and unit of the tag specified in the source are automatically used.

 With Autostatus, the system status is used automatically as status of the value

 When the checkmark for scaling is activated, this value is scaled. It is scaled in register range 4000 et seq. (Holding register) to 0 ... 10000.

 Value name

 Measuring range start

9 Measuring range end

 Physical unit of value

 Source: Tag for which the value is to be used.

 Data type (real/Integer/Bool) (2 registers)

 The status of the tag named here is used when Autostatus is not activated.

 Checkmark: Use standard range register 4000 et seq. (Holding register)

 Position: Offset in respective range

 Checkmark: Use standard range register 1000 et seq.

 Register type (Holding/Input/Coil/DI)

 Checkmark: Use standard range register 2000 et seq.

 Checkmark: Use standard range register 3000 et seq.

Modbus input values (MBIVi)

Menu: PARAMETERIZATION/I/O/DATA/MODBUS INPUT VALUES

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MENUS (SOPAS ET) 4

Serves to assign a name, unit and data type to the measured values stored by the Mas‐ ter in the Holding register, whereby i is the index. Two registers incrementing from the offset are used per measured value. A status is not considered.

Edit window:

1 Line (Index)

 Input value name

 Physical unit of input value

 Data type (real/integer/Bool)

Modbus input flags (MBIFi)

Menu: PARAMETERIZATION/I/O/DATA/MODBUS INPUT FLAGS

Serves to assign a name to the Bool values (flags) stored by the Master in the Coils.

Edit window:

1 Line (Index)

 Input flag name

Modbus reference flags (MBIRFi)

Menu: PARAMETERIZATION/I/O/DATA/MODBUS REFERENCE FLAGS

Serves to assign the reference sources (span gas / internal adjustment) to individual values to so that it can be seen what is currently active.

Edit window:

4.7.4

1 Index

 Reference flag name

 Source: Tag for which the value is to be used.

Sequence control program / Sampling point program

Sampling point program

Menu: PARAMETERIZATION/SEQUENCE CONTROL PROGRAM/SAMPLING POINT PROGRAM

This menu serves to configure "measuring at several sampling points".

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CAUTION

The programs are automatically controlled.

The device no longer measures correctly when a program is interrupted with Start/

Pause/Stop/Continue.

b Only use these functions when you are sure you can assess the consequences

1 Display: Internal tag to enable the sampling point program

 Display: Run-time for the current sampling point

 Start the sampling point program

 Interrupt the sampling point program (pause)

 Display: Active sampling point

 Display: Index of active sampling point

 Cancel the sampling point program

 Continue the sampling point program after "Pause"

9 Input: Number of sampling points

 Minimum measuring time per sampling point

 Checkmark: Fixed cycle time 285 s ("DeSOx time")

 Checkmark: Fixed cycle time from "Cycle time"

 Checkmark: Fixed sampling point time

 Input: Cycle time

1 Sampling point index

 Sampling point name

 Sampling point sequence

 Measuring time at the sampling point including run-in times

 Run-in time

 Checkmark active: Sampling point active

50

1 Display: Sampling point index

 Checkmark: Sampling point active

 Sampling point name

 Overall duration at the sampling point

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4.7.5

MENUS (SOPAS ET) 4

 Run-in time

 Position in the sequence of the sampling point program

Temperature control

Menu: PARAMETERIZATION/TEMPERATURE CONTROL

This menu serves to set the unit of the temperature display.

All other displays serve as information.

1 Adjustable: Unit of temperature display

[°C, K, °F ]

4.7.6

4.7.7

Pressure control

Menu: PARAMETERIZATION/PRESSURE CONTROL

This menu serves to view the parameters for pressure control.

Flow rate

Menu: PARAMETERIZATION/FLOW RATE

This menu serves to configure the warning threshold for the gas flow rate.

1 Checkmark: Monitoring active

 Input: Minimum flow rate error message

(default value: 100 l/h)

 Input: Minimum flow rate warning threshold

(default value: 130 l/h)

 Input: Maximum flow rate warning thresh‐ old (default value: 600 l/h)

 Input: Maximum flow rate error message

(default value: 1000 l/h)

4.7.8

4.7.9

O2 sensor

Menu: PARAMETERIZATION/O2 SENSOR

This menu serves to view the configuration of the O

2

sensor.

Logbook

Menu: PARAMETERIZATION/LOGBOOK

This menu serves to configure the logbook.

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4 MENUS (SOPAS ET)

Changing the setting deletes all entries.

If an error occurs:

1 An error counter is incremented.

 The error message is stored.

When the logbook is full:

 Message "Logbook error" is output and no fur‐ ther entries are stored.

 The current entries overwrite the oldest entries.

A relevant message is not output.

4.7.10

Instrument display

Menu: PARAMETERIZATION/INSTRUMENT DISPLAY

This menu serves to configure how the instrument display shows information:

• The Measuring screen.

• The password for the operator panel on the display.

• If parameters have been changed and the Measuring screen is being shown on the instrument display: The display on the instrument display must be reinitialized so that the changes can be shown on the instrument display.

1 Press the menu-dependent button " MENU “ on the device.

2 Then press " MEAS “.

1 Password, comprising 4 digits. (Information: Is first used after a hardware reset (

System restart )).

 Validity duration of the password-protected level. (Information: Is first used after a hardware reset (

System restart )).

 Configuration (

see "Tags (Name)", page 59 ) of the Measuring screen

 Start and end values of the display range of the bar and line charts. Start value must be lower than the end value (no plausibility check during input).

 Counter format of the display: Number of decimal places.

4.7.11

System

Menu: PARAMETERIZATION/SYSTEM PARAMETERS

This menu serves to display and change system parameters.

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MENUS (SOPAS ET) 4

1 System name

 Checkmark: The IP configuration of the MARSIC300 can be changed in SOPAS ET.

 Device language.

Accept with "Initialize“ ( see "Operating states", page 56

)

 Use PC time on MARSIC300.

4.7.12

Emitter

Menu: PARAMETERIZATION/EMITTER

This menu serves to view the parameters for the emitter.

4.7.13

Modbus

MARSIC runs as "Slave".

The Modbus process communicates with the device process via shared memory.

A semaphore secures the access on both sides.

The Modbus process communicates with a connected device (e.g., evaluation com‐ puter) via TCP/IP.

Register assignment:

see "Modbus register", page 75

Modbus values and Modbus flags: see "Data", page 47

This menu serves to configure Modbus communication.

Menu: PARAMETERIZATION/MODBUS

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1 Slave address of MARSIC300

 Register swap

 TCP port (standard: 502)

 Simulation mode in which the values in registers 4200 et seq. are written scaled to registers

4000 et seq.

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4.8

4.8.1

4.8.1.1

Adjustment

 Lower measured value limit for Simulation mode

 Upper measured value limit for Simulation mode

 Modbus restart with acceptance of the settings

Parameter

Concentrations of span gases

Menu: ADJUSTMENT/PARAMETER/CONCENTRATIONS

This menu displays the concentrations of the span gases and internal adjustment filter.

The concentrations of the span gases can be set.

1 Enter the concen‐ tration of the test medium

 Only internal signif‐ icance

4.8.1.2

Adjustment factors

Menu: ADJUSTMENT/PARAMETER/ADJUSTMENT FACTORS

This menu serves to set the correction factors (adjustment filter wheel optional).

• The measured value is computed with both adjustment factors.

• Factor "Internal adjust." is set automatically to "1.000" when factor "Span gas" is changed.

• Checkmark "Active": This measuring component is computed

4.8.1.3

1 Display: Current factor

 Input: New factor

 Confirm: Use new factor

Start times

Menu: ADJUSTMENT/PARAMETER/START TIMES

This menu displays the start times of the "Cyclic triggers (CT1 .. CT16)“.

1 Cyclic trigger name

 Next start time

Deactivation via operator panel or menu: Parameter/

Variables and functions/

Cyclic trigger (CTi)

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4.8.2

4.8.3

MENUS (SOPAS ET) 4

Manual adjustment

Menu: ADJUSTMENT/MANUAL ADJUSTMENT

Further information, see "MARSIC300 Operating Instructions”

1 Measured value of this component is set to zero

 Measured value of this component is set to the nominal concentration of the span gas

 Measured values of all components listed above are set to zero

Automatic adjustment

Menu: ADJUSTMENT/AUTOMATIC ADJUSTMENT

Further information, see "MARSIC300 Operating Instructions”

4.9

4.9.1

1 Start adjustment of program displayed

The available programs are system-specific: see System documentation.

Maintenance

Tests

Menu: MAINTENANCE/TESTS

This menu serves to test the digital and analog interfaces.

b Click the desired interface (mark) b Perform with „Test“.

b A menu to set the parameters appears b (Field „Save“ has no significance.)

Test digital inputs

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Test digital outputs

Test analog inputs

1 Zero: 0 mA/4 mA

 Measuring range start

 Measuring range end

Test analog outputs

4.9.2

Operating states

Menu: MAINTENANCE/OPERATING STATES

This menu serves to switch the operating states of the MARSIC300 on.

1 0 mA / 4 mA

 Topographic addressing

(

see "I/O", page 46 ).

Generated automati‐ cally.

 Measuring range start

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4.9.3

System maintenance

Menu: MAINTENANCE/MAINTENANCE SYSTEM

This menu serves to start various maintenance procedures.

MENUS (SOPAS ET) 4

1 Switchover LED is on:

Status signal "Mainte‐ nance“ is switched on.

 System Stop.

 Switch to measuring operation.

 Switch to measuring operation (after changes in menu:

Parameterization/Meas‐ uring components/...).

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1 Standby

Switches the system to Standby to put it out of operation for some time.

 Exit Standby

Switches the system back to regular measuring operation.

(After it was switched to Standby using item "1" of this menu).

 Cancel system maintenance

Abort a program started in this menu.

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4.9.4

 Blow back probe

Triggers a backflush of the probe tube (as well as the inlet filter when fitted on the probe tube) with instrument air.

• Press "Start" to start the backflush.

• Operating state: "Maintenance".

• The measuring screen appears with a downwards counter to the end of the adjustment.

• The system switches back to operating state "Measure" when the adjustment has completed (when "Maintenance" was set manually beforehand: Back in

"Maintenance").

 Leakage test

Start a leak tightness check.

 Test pressure sensors

Checks the pressure sensors.

Perform this check when you have the impression that a pressure sensor is defec‐ tive.

• "Test OK" means: The pressure sensors are OK

• "Test failed" means: One of the pressure sensors is defective. Replace the pressure control module:

 Adjust pressure sensors

After replacing the pressure control module: Perform this menu item.

NOTE

Further information, see "MARSIC300 Operating Instructions”

Service log

Menu: MAINTENANCE/SERVICE LOG

Completed maintenance work can be entered in this Table as clear text.

4.9.5

1 Date [dd.mm.yyyy]

 Service engineer name

 Completed maintenance work in clear text

System restart

Menu: MAINTENANCE/RESTART SYSTEM

This menu serves to restart the system.

1 Start "Restart system"

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4.9.6

Confirm active messages

Menu: MAINTENANCE/CONFIRM ACTIVE MESSAGES

This menu resets all pending active messages.

LED " MAINTENANCE REQUEST“ goes off.

1 Reset active messages

MENUS (SOPAS ET) 4

4.10

Tags (Name)

Tags (name) signify states and variables.

The following Table lists tags relevant for the Measuring screens.

Tag

Operating state

S

Description

Operating state of MARSIC300

Direct value for current input 0..20 mA in mA

Triggering signal for digital output before an inversion that may be set

R/W

R/W

R

1

Input/output interfaces

AO i

(i=1..20) Physical value output (scaled)

Direct value for current output 0..20 mA in mA AO i

O

( i=1..20)

AO i

OR

( i=1..20)

Current active display range

Read in and converted physical value

R/W

1 = Initializing

2 = Heating

3 = Measuring

4 = Manual

5 = System stop

Meas. value

MV i

( i=1..6) Concentration (corrected with all factors) i at the measuring point currently active

Concentration (not corrected) i at the measuring point currently active MV i

CU

( i=1..6)

MV i

AU

( i=1..6)

MV i

AC

( i=1..6)

Absorption (not corrected) i at the measuring point currently active

Extinction (corrected after cross-sensitivity correction) i at the measuring point currently active

Variables

RV01..RV80

Floating point number

BV01..BV150

Boolean variable

FV01..FV20

LV01..LV20

Filter value

Limit value exceeded

R

R

R

R

R

R

R

R

0 = within limit value

1 = limit value exceeded

R

0 = measuring range 1

1 = measuring range 2

R/W AI i

( i=1..48)

AI i

I

( i=1..48)

DO i

( i=1..128)

R

R

R

B

R

B

R

R

R

R

R

R

B

R

R

B

I

I/R/B 2

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4 MENUS (SOPAS ET)

Tag

DO i

O

( i=1..128)

Description

Direct relay state for switching signal output R

DI i

( i=1..64)

Heating control

Input signal after an inversion that may be set

HC i

( i=1..2)

HCPi

( i=1..2)

HCPiC

( i=1..2)

Actual value (temperature) of the internal heating control i

Actual value of internal PID heating control i in the configured unit

Actual value of internal PID heating control i in °C

1

2

R = read, W = write

I = integer value, R = real value, B = Boolean value

R

R

R

R/W 1

R

R/W

R

R

R

I/R/B 2

B

B

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5

5.1

MAINTENANCE 5

Maintenance

Leak tightness check during initial startup

1.

Perform the leak tightness check when the device is running

WARNING

Risk of burns on hot cell

The cell is very hot (approx. 200 °C).

For the leak tightness check, the line on the sample gas outlet must be unscrewed when the cell is hot.

b Use heat-resistant gloves b Use heat-resistant tool

1.

Start program MAINTENANCE/MAINTENANCE SYS./AIRTIGHT TEST

2.

Wait until message "Close outlet - discon. purge" appears

Figure 11: Sample gas outlet (inside view)

1 Sample gas outlet

1 Sample gas outlet at bottom rear of the housing

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1

Rear (thin) flush air line

Instrument air valve (shown

"open")

1 Sample gas outlet on cell

3.

On Analyzer module: Disconnect rear purge air line (press ring to do so)

4.

Close off sample gas outlet gas-tight:

°

Either at the end of the sample gas outlet line (the line does not end at the housing duct but runs through to the cell in the housing)

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5 MAINTENANCE

5.2

°

The leak tightness check set has a suitable plug to close off the sample gas outlet line

Or on the cell at the sample gas outlet (10 mm clamping ring sealing plug, the plug is also in the leak tightness check set)

To do this, open the cell: Loosen 4 side screws and remove cover

5.

The pressure in the system slowly rises

Message "close air valve" appears when the pressure is ≥ 1200 hPa (after about

30 seconds) (the current pressure is shown in the "Measured value display")

6.

Close instrument air valve

°

The pressure no longer rises and measurement starts automatically after about 20 seconds: Measurement duration approx. 5 minutes

°

Pressure loss during this time must not exceed 20 hPa. A message is shown:

• "Test OK - open air valve": Test successful

• "Test failed - open air valve": Test unsuccessful: Analyzer switches to

"Maintenance request" state

7.

Open instrument air valve again

8.

Wait until message "Reopen outlet - connect purge" appears

9.

Reconnect rear purge air line

10. Restore sample gas inlet to its original state

Leak tightness check with pressure test tool

This Section describes the leak tightness check with the SICK "Leak test tool kit"

Cap

Probe tube

Sample gas inlets

Span gas inlet

Ejector block

Size

2 x clamping ring screw fittings 8/10

1 x clamping ring screw fitting 4/6

3 x clamping ring screw fitting 4/6

Procedure

1.

Switch analyzer to "Standby": see "System maintenance", page 57

2.

Flush system for 10 minutes in this state

Start removing the probe during the flush duration: See "SFU Gas Sampling Sys‐ tem Operating Instructions"

3.

Close off external instrument air supply

4.

Close probe tube at gas inlet

5.

Open cell enclosure

6.

Unscrew exhaust gas line 1 from sample gas outlet of ejector

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MAINTENANCE 5

1 Ejector sample gas outlet

7.

Connect PTFE connecting hose of the test tool to sample gas output of ejector

8.

Unscrew all further lines marked in the Figure and close connections on the cell gas-tight

9.

Perform a leak tightness check: See "Pressure Test Tool Operating Instructions"

°

°

Test duration: 5 minutes

The "leak" pressure rise must be < 10 mbar (< 0.14 psi). If the pressure rise is higher, search for and clear the leak in the gas path.

10. Connect all lines again after successful leak tightness check

11. Refit the probe

12. Switch standby off again

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6 TECHNICAL DATA

6 Technical data

NOTE

The Technical data depend to some extent on the individual equipment of your ana‐ lyzer.

b See the system documentation provided for the configuration of your analyzer.

6.1

Dimensional drawings

NOTICE

Observe clearances:

• Top: 30 cm

• Bottom: 20 cm

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TECHNICAL DATA 6

6.2

Measuring parameters

Variants

DeSO x

DeNO x

Emission

Number of measured variables

Number of measured variables

Measuring method

Measuring method

Spectral range

Spectral range

Sample volume

Sample volume

NO

NO

2

CO

NH

3

CH

4

H

2

O

Component

SO

2

CO

2

O

2

Measuring point switchover

Measuring point switchover

Measured value characteristics

Measuring principle

Measuring precision

Detection limit

Sensitivity drift

Zero drift

Span drift

Setting time t

90

Components

SO

2

, CO

2

, H

2

O, optional O

2

NO, NO

2

, H

2

O, optional O

2

SO

2

, CO

2

, NO, NO

2

, CO, CH

4

, NH

3

, H

2

O, optional O

2

Max. 9

Hot extractive

2000 ... 11000 nm

200 ... 300 l/h

Measuring range

0 ... 30 ppm; 0 ... 2000 ppm

0 ... 25% by vol.

0 ... 21% by vol.

0 ... 300 ppm; 0 ... 2000 ppm

0 ... 200 ppm; 0 ... 500 ppm

0 ... 200 ppm; 0 ... 2000 ppm

0 ... 50 ppm; 0 ... 500 ppm

0 ... 500 ppm; 0 ... 10000 ppm

0 ... 40% by vol.

Max. 2 measuring points (optional 8 measuring points)

Photometric

< 2% of the respective full scale value

< 2% of the respective full scale value

< 2% of the respective full scale value per week

< 2% of the respective full scale value per week

< 2% of the respective full scale value per week

< 140 s, total measuring path as from probe extraction

6.3

Ambient conditions

Ambient conditions in operation

Installation location

Ambient temperature

Relative humidity

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Below deck

+0 ... +45 °C

< 90% (without condensate)

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6 TECHNICAL DATA

6.4

6.5

6.6

Ambient conditions in operation

Air pressure

Degree of protection

Ambient conditions in storage

Ambient temperature

Relative humidity

900 ... 1100 hPa

IP 44

Sample gas conditions

Sample gas at the measuring point Characteristic

Process temperature 10 ... 550 °C

Sample gas temperature subassem‐ bly:

Temperature:

• Sample gas probe

Sample gas line

• Cell

Process pressure

Dust load

• Approx. 200 °C

• Approx. 200 °C

• Approx. 200 °C

-20 ... +200 hPa relative

< 200 mg/m 3

Design

-20 ... +70 °C

< 90% (without condensate)

Design

Design

Material, general

Dimensions

Installation

Weight

Materials with media contact

Degree of protection

1 x wall housing

Steel plate, aluminium cast

see "Dimensional drawings", page 64

Wall fitting

Approx. 120 kg

• Stainless steel 1.4571

• PTFE

• Aluminium (coated)

IP 44

Heated sample gas line

Sample gas line

Length

Ambient temperature

Working temperature

Temperature control

Power supply

Power consumption

Degree of protection

Max. 35 m

–20 ... 80 °C

Max. 200 °C

1 x Pt100

1 x additional Pt100 as reserve

115 V or 230 V

90 VA/m

IP 54

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L

Heating

TECHNICAL DATA 6

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6 TECHNICAL DATA

6.7

Tube bundle cable

6.8

Tube bundle cable (system-specific example) with:

- Power supply

- Grounding conductor

- Signal lines

- Tube, gray: Zero gas/span gas

- 2 x tubes, black/blue: Main valve and backflush

1

Power supply 4x1.5 mm2

Lines 1 and 2: Gas sampling system fil‐ ter

Lines 3 and 4: Gas sampling system probe tube

Pt100 lines 4x1.0 mm2

Lines 1 and 2: Gas sampling system fil‐ ter

Lines 3 and 4: Gas sampling system probe tube

Grounding conductor GNYE 4 mm2

PTFE tube DN4/6: Zero gas

PA tube black DN6/8; Imprint "1": Main valve: Control air

Connections on analyzer and gas sam‐ pling probe must match

PA tube blue DN6/8; Imprint "2": Back‐ flush: Backflush air

Connections on analyzer and gas sam‐ pling probe must match

Interfaces and protocols

Operation and interfaces

Operation

Display and input

Analog outputs

Digital inputs/outputs

Data interface

Remote maintenance

Via LC-Display or SOPAS ET software, several operating levels, password-protected

Black-and-white foiled screen with function buttons

Status LEDs

• "Power"

• "Malfunction”

• "Maintenance request"

Optional

Optional

1 x Ethernet (Modbus TCP/IP)

SICK MPR (optional)

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6.9

6.10

TECHNICAL DATA 6

Operation and interfaces

PC operation SOPAS ET via Ethernet

Power supply

Power supply

Supply voltage (preset)

Frequency

Power consumption

• Analyzer

• Heated sample gas line

• Gas sampling system

• Heated probe tube

IT network (without neutral conductor, not grounded)

• 3~230V, PE

• 3~208V, PE

TN(S) network (with neutral conductor, grounded)

• 3~230V, N, PE

• 3~115V, N, PE

Further variants optional (e.g.: 1~230V, 2~208V) b Refer to the system documentation provided for the default value.

50/60 Hz

Power consumption

• Approx. 1000 VA

• Approx. 95 VA/m

• Approx. 450 VA

• Approx. 450 VA

Line cross-sections (relative to leads with ferrules)

• CAN

• RS485

• Pt100 inputs

• 24 V DC valve outputs

• Digital inputs

• Relay outputs (potential-free)

• External heating circuits

Power supply

Line cross-section: 0.14 ... 1.5 mm 2

AWG28 ... AWG16

Line cross-section: 0.25 ... 2.5 mm 2

AWG30 ... AWG12

Line cross-section: 0.25 ... 4.0 mm 2

AWG30 ... AWG10

Line cross-section: 0.5 ... 6.0 mm 2

AWG20 ... AWG7

Interfaces (optional)

Digital outputs

Digital inputs

Analog outputs

Electrically isolated, relay changeover contact, 50 V, max. 4 A

Electrically isolated, 24 V, 0.3 A

2 outputs, 0/4 - 20 mA, electrically isolated, max. load 500

Ohm

Torques for screw fittings

Tighten all screw connections, for which no tightening torque or pretension force is specified in drawings or Assembly Instructions, according to VDI 2230.

Exceptions to this rule are all connections with screws that are not screw connections in the real sense. This includes hose clips, cable glands, screw fittings, gas connections, screws for circuit boards etc. Tighten these screw fittings as evenly as possible with a much lower torque (hose clips 1 Nm, other screw fittings according to manufacturer specifications).

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6 TECHNICAL DATA

20

22

24

27

8

10

12

14

16

18

30

33

36

39

5

6

3.5

4

1.6

2

2.5

3

Select the next lowest torque valid for the screw for mixed materials and special screws such as relieved screws.

The friction coefficient serving as basis is (screw fitting without lubrication)

µk=µG=0.14. The calculated values are valid for room temperature (T=20°C).

Size M Pitch P Tightening torque Ma (Nm)

3.6

4.6

5.6

12.9

4

4

3.5

3.5

3

3

2.5

2.5

1.25

1.5

1.75

2

2

2.5

0.6

0.7

0.8

1

0.4

0.45

0.45

0.5

0.05

0.1

0.21

138

186

235

350

475

645

1080

1330

46

71

97

3.5

8.4

17

29

0.54

0.85

1.02

2

184

250

315

470

11

22

39

62

95

130

1.3

2

2.7

4.6

0.05

0.11

0.23

1

635

865

1440

1780

425

580

730

1100

1450

2000

2600

3400

85

135

210

300

5

10

25

49

8.8, A2 u.

A4-80

0.17

0.35

0.73

1.3

1.9

2.5

10.9

610

830

1050

1550

2100

2800

3700

4800

15

36

72

125

1.7

2.6

4.4

8.7

200

310

430

43

84

145

235

365

500

710

970

1220

1800

3.2

5.1

10

18

0.28

0.6

1.23

2

2450

3400

4300

5600

6.11

Electrical connections in analyzer

Power supply - connection / fuses

The power supply is located on the left on the analyzer.

Name

MAINS USV (3-pole)

MAINS (5-pole)

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Supply

Power supply for electronics unit (internal)

External power supply

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TECHNICAL DATA 6

Name

F1

F2

Electronics fuses

Supply

Internal

Internal

Name

ELECTRONIC

TUBE 1

FILTER/PROBE 1

TUBE 2

FILTER/PROBE 2

TUBE 3

CELL

DEVICE

Connections for heated components

Fuse for

Electronics

Sample gas line 1

Filter heater 1

Sample gas line 2

Filter heater 2

Sample gas line 3

Sample gas cell

Device

Plug

TUBE 1

Subassembly

Sample gas line 1

FILTER1 Gas sampling system filter 1

(Lines from tube bundle cable)

PROBE1

TUBE2

FILTER2

PROBE2

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Gas sampling system probe tube 1

(Lines from tube bundle cable)

Sample gas line 2

Gas sampling system filter 2

Gas sampling system probe tube 2

Pin

1

1

2

2

3

3

4

5

6

1 ... 3

1 ... 3

4 ... 6

Assignment

L (L)

N (L)

PE

L (L)

N (L)

PE

L (L)

N (L)

PE (not connected)

As for TUBE1

As for FILTER1

As for PROBE1

Tube bundle cable line number

4x1.5

mm

1x4

2 mm 2

4x1.5

mm 2

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1

2

1

GNYE

3

4

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6 TECHNICAL DATA

Plug Subassembly

TUBE3 Sample gas line 3

1 The connections must match the connections on the gas sampling system

Connections for interfaces and SD card

Pin Assignment Tube bundle cable line number 1

Plug

ETH0

ETH1

USB

SD card

CAN1

CAN2

RS422, RS488

RS232 (top plug)

O2 (bottom plug)

DISP (top plug)

I/O-MOD (bottom plug)

Connection for

Ethernet (e.g. SOPAS ET), MPR (remote maintenance)

Internal

Internal

SD card (on the right, next to USB)

Internal

Internal

Internal

Internal

O

2

sensor

Display

Internal

Pt100 and signal connections

Plug Subassembly Pin Assignment Tube bundle cable line number 1

Pt100 Sample gas line 1

Gas sampling system filter 1

Gas sampling system probe tube 1

Not connected

Sample gas line 2

Gas sampling system filter 2

Gas sampling system probe tube 2

Sample gas line 3

1

2

3

Pt100 +

Pt100 –

Pt100 +

6

7

4

5

Pt100 –

Pt100 +

Pt100 –

8

9, 10 As above

11, 12 As above

13, 14 As above

15 Pt100 +

16 Pt100 –

4x1.0

mm 2

1

2

3

4

4x1.0

mm 2

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6.12

TECHNICAL DATA 6

Plug Subassembly Pin Assignment Tube bundle cable line number 1

DIGITAL

INPUTS

DIGITAL

OUTPUTS

Digital input 1

Digital input 2

Digital input 3

Digital input 4

Digital output 1

Digital output 2

Digital output 3

Digital output 4

Valves

3

4

1

2

5 ... 8

+ 24 V

+ Signal

- Signal

GND

As above

1

2

9 ... 12 As above

13 ... 16 As above

NC

COM

3

4 ... 6

7 ... 9

NO

As above

As above

10 ... 12 As above

Internal VALVE

OUTPUTS

1 The connections must match the connections on the gas sampling probe

Circuit breakers

The circuit breakers are located at the bottom of the electronics unit.

The circuit breakers are labeled

When a circuit breaker has triggered: b Press the circuit breaker pin back in again.

If this does not work: w Wait for a few minutes (cooling down phase) and then press the pin back in again

If this does not work: Check the subassembly and replace when necessary

6.13

Supply gases

NOTICE

Risk of contamination of analyzer b Observe the specified quality of the instrument air b If required, provide for instrument air conditioning

Gas

Instrument air (zero gas quality)

Quality

Particle size max. 1 μm

Oil content max. 0.1 mg/m3

Pressure dew point max. –

40 °C

Purity class 2 (ISO 8573)

Inlet pressure

600 ... 700 kPa

(6.0 ... 7.0 bar)

Flow rate

Approx. 350 l/h

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6 TECHNICAL DATA

6.14

Gas

Instrument air solely as induction air for ejector

External span gas

Quality

Particle size max. 5 μm

Oil content max. 1 mg/m3

Pressure dew point max.

+3 °C

Purity class 3 (ISO 8573)

Precision: ± 2 %

Concentration: 80% ... 100% of measuring range

The span gas must comply with the specifications of the standards to be applied (e.g.,

MARPOL Annex VI)

Inlet pressure

500 ... 700 kPa

(5.0 ... 7.0 bar)

Max. 400 kPa

(4.0 bar)

Tube connections

Connection

Sample gas inlet

Ejector induction air

Span gas inlet

Gas outlet

Flow rate

Approx. 1300 l/h

Approx. 350 l/h

Dimension

Clamping ring screw connection 6 mm

DN 6/8

Clamping ring screw connection 6 mm

DN 8/10

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ANNEX 7

7

7.1

7.1.1

7.1.2

Annex

Modbus register

Device status (Discrete Inputs [1xxxx], Function Code 02)

Discrete Input No.

1000

1001

1002

1003

1004

Date/Time

Device group status malfunction

Device group status maintenance request

Device group status maintenance

Device group status outside specification

Measured data are live/current (0 = held, 1 = alive)

1008

1009

1010

1011

1012

1013

1014

1015

1016

1017

1018

1019

1024

1025

1026

Feed via measuring point_01 "Measured value from measuring point 1"

Feed via measuring point_02

Feed via measuring point_03

Feed via measuring point_04

Feed via measuring point_05

Feed via measuring point_06

Feed via measuring point_07

Feed via measuring point_08

Feed via measuring point_09

Feed via measuring point_10

Feed via measuring point_11

Feed via measuring point_12

Zeroize (Val./Adj.)

Span check (Val./Adj.)

Zeroize/span check (Val./Adj.), total signal

Measured variables (Input Register [3xxxx], Function Code 04)

If no measuring: Register = "0"

Input Register No

1000 [Float]

1002 [Float]

1004 [Float]

1006 [Float]

1008 [Float]

1010 [Float]

1012 [Float]

1014 [Float]

1016 [Float]

1018 [Float]

1020 [Float]

1022 [Float]

Measured variable

SO2

NH3

CO

CH4

O2

VOC

CO2

Ratio SO2/CO2

H2O

NO

NO2

NOx

1050 [DInt]

1052 [DInt]

Measured values are from measuring point "x" and alive.

"0" = maintenance or held measured value

Measured values are from measuring point "x" and alive.

"0" = maintenance

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7 ANNEX

7.1.3

7.1.4

76

Input Register No

1054 [Float]

1056 [Float]

1058 [Float]

Measured variable

Optional: [pH washing water]

Optional: [PAH washing water (oil content)]

Optional: [Clouding washing water]

Device-internal monitoring values (Input Register [3xxxx], Function Code 04)

Input Register No Internal variable

2000 [Float] Sample gas flow

2002 [Float] T_Cell (heating measuring cell)

2004 [Float] T_Optics (heating optics)

2006 [Float] T_Ext1 (external heating 1)

2008 [Float] T_Ext2 (external heating 2)

... ...

2018 [Float] T_Ext7 (external heating 7)

2020 [Float] T (ambient)

2022 [Float] T (LPMS01)

2024 [Float] T (LPMS02)

2026 [Float] T (LPMS03)

2028 [Float] p(0)

2030 [Float] p(2)

2032 [Float] p (ambient)

2034 [Float] Δp

3000 [Float] SO2 low [0..500]

3002 [Float] SO2 high [0..2000]

Triggering the MARSIC 300 (Coils [0xxxx], Function Code 15, write multiple Coils)

Coil No.

Action

2000 Select measuring point_01

2001 Select measuring point_02

2002 Select measuring point_03

2003 Select measuring point_04

2004 Select measuring point_05

2005 Select measuring point_06

2006 Select measuring point_07

2007 Select measuring point_08

2008 Select measuring point_09

2009 Select measuring point_10

2010 Select measuring point_11

2011 Select measuring point_12

2012 Trigger Standby

2013 Trigger BlowBack

2014 Trigger Zeroize

2015 Trigger Span Set (internal)

2016 Trigger zero validation

2017 Trigger span validation (internal)

2018 Trigger adjustment O2

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7.1.5

ANNEX 7

Remarks:

• The external selection is activated as soon as release signal '1' is set. If this is not done, the measuring points are automatically triggered sequentially.

• Standby: 1 = Standby, 0 = Measuring operation

• Zero and span set: "1" The adjustment/validation process starts for 5 seconds; the trigger signal must then be disabled

VDI 4301 conform range (Holding Register [4xxxx], Function Code 03)

Holding Register No.

4000 [32 Bit Float, scaled according to VDI]

4002 [32 Bit DInt]

4004 [32 Bit Float, scaled according to VDI]

4006 [32 Bit DInt]

4008 [32 Bit Float, scaled according to VDI]

4010 [32 Bit DInt]

4012 [32 Bit Float, scaled according to VDI]

4014 [32 Bit DInt]

4016 [32 Bit Float, scaled according to VDI]

4018 [32 Bit DInt]

4020 [32 Bit Float, scaled according to VDI]

4022 [32 Bit DInt]

4024 [32 Bit Float, scaled according to VDI]

4026 [32 Bit DInt]

4028 [32 Bit Float, scaled according to VDI]

4030 [32 Bit DInt]

4032 [32 Bit Float, scaled according to VDI]

4034 [32 Bit DInt]

4036 [32 Bit Float, scaled according to VDI]

4038 [32 Bit DInt]

4040 [32 Bit Float, scaled according to VDI]

4042 [32 Bit DInt]

4044 [32 Bit Float, scaled according to VDI]

4046 [32 Bit DInt]

Measured variable

SO2

Device status

CO2

Device status

Ratio SO2/CO2

Device status

H2O

Device status

NO

Device status

NO2

Device status

NOx

Device status

NH3

Device status

CO

Device status

CH4

Device status

O2

Device status

VOC

Device status

4064 [32 Bit Float, scaled according to VDI]

4066 [32 Bit DInt]

4068 [32 Bit Float, scaled according to VDI]

4070 [32 Bit DInt]

4072 [32 Bit Float, scaled according to VDI]

4074 [32 Bit DInt]

4076 [32 Bit Float, scaled according to VDI]

4078 [32 Bit DInt]

4080 [32 Bit Float, scaled according to VDI]

4082 [32 Bit DInt]

Number of active measuring point

Device status

Number of triggered measuring point

Device status pH washing water

Device status

PAH washing water (oil content)

Device status

Clouding washing water

Device status

Remark: The device status is added for each measured value for conformity reasons.

Device status format. The individual status has the same significance as the device sta‐ tus of Discrete Inputs 1000 et seq.

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7 ANNEX

1

2

Bit No.

0

3

4

Malfunction

Maintenance

Maintenance request

Outside the specification

Test operation according to VDI

7.2

Error messages and possible causes

Current pending messages are shown on the device display.

A combined list of messages is included in SOPAS ET (see "MARSIC300 Technical Data").

NOTE

The following Table only includes those messages with classification "X" that are important for information.

Messages not included in the following Table have no further significance for operation.

NOTE

Display of current device state data: Menu Diagnosis/System param.

Trigger: System

C = Classification:

"F" = Failure

"M": Maintenance request

"U": Uncertain

"E": Extended

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ANNEX 7

Code

S001

Error text

Temperature too high

S002 Temperature too low

S004 Flow too low

C

F

Description

Measuring cell temperature too high

Optic head temperature too high

Temperature of heating for a subassembly too high

Possible clearance

When T < 356 °C: Replace electronics unit.

When T >= 356 °C: Check plug-in connector on electronics unit.

When plug OK: Replace cell.

When T < 356 °C:

When housing temperature >= 55 °C: Check housing fan.

When housing temperature < 55 °C: Replace electronics unit.

When T >= 356 °C: Check plug-in connector on electronics unit.

When plug OK: Replace Analyzer module.

Check device documentation to clarify which subassembly is affected.

F After x minutes

When T < 356 °C: Replace electronics unit.

When T >= 356 °C: Check subassembly plugin connector.

When plug OK: Replace subassembly

LPMS01 (1/2 control) temperature too high When housing temperature < 55°C: Electron‐ ics unit fan functioning?

Yes: Replace electronics unit.

No: Replace Analyzer module.

LPMS02 (power electronics) temperature too high

When housing temperature >= 55 °C: Check housing fan.

When housing temperature < 55 °C: Replace electronics unit.

When housing temperature >= 55 °C: Check housing fan.

Check system documentation to clarify which subassembly is affected (heating circuit 1 ..7).

F Flow too low

• Temperature displayed < -30 °C: Pt100 short circuit: Replace subassembly

For heated sample gas line: Connect reserve Pt100

For analyzer: Replace Analyzer module

For optic head: Replace Analyzer mod‐ ule

• Reset on circuit breaker under electron‐ ics unit possible: Check all cables

involved for damage ( see "Circuit break‐ ers", page 73

)

Check all plugs are plugged correctly.

• Reset not possible: Replace subassem‐ bly affected

Sample gas flow and instrument air flow too low: Replace cell

Sample gas flow too low and instrument air flow OK: Gas sampling system defective

Instrument air flow too low and sample gas flow OK: Check all hose connections.

When all hose connections OK: Replace valve block.

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7 ANNEX

Code

S005

S006

S008

S009

S010

S011

S012

S013

S014

S015

S016

S024

S025

S026

S033

S034

S035

Error text

Pressure too high

Pressure too low

Chopper

Motor filter wheel 1

Motor filter wheel 2

Motor filter wheel 3

Emitter

5 Volt power

24 Volt power

Detector signal

Ref. energy too low

F Filter wheel motor does not detect reference position

F

F

F

F

F

C Description

F Pressure too high

F Pressure too low

F

No active component F When all "active" checkmarks of all compo‐ nents are inactive

Evaluation module failure F Evaluation module could not be started

Evaluation mod. file error F Files for Evaluation module not created

(espec, config, condition, measval)

Possible clearance

Only instrument air pressure too high:

• Check and set connected instrument air.

• Set correct pressure on pressure reducer unit.

Only sample gas pressure too high:

• Set sample gas pressure within device specification

Instrument air and sample gas pressure too high:

• Exhaust gas hose crimped/blocked

• Counter-pressure in exhaust duct too high

• Check all hose connections

If this does not work:

• Replace the pressure control module

• Otherwise: Replace Analyzer module

Replace pressure control module.

24 V power supply malfunction: Replace elec‐ tronics unit.

24 V power supply OK: Replace Analyzer mod‐ ule.

24 V power supply malfunction: Replace elec‐ tronics unit.

24 V power supply OK: Replace Analyzer mod‐ ule.

Emitter voltage incorrect: Replace electronics unit.

Emitter voltage OK and emitter power incor‐ rect: Replace emitter.

Replace electronics unit.

Replace electronics unit.

Replace Analyzer module.

If further error messages are pending: Clear corresponding error.

If no further error messages are pending:

Replace cell.

Check in SOPAS ET.

"Load backup": Menu Maintenance/Save parameters.

If error remains: "Load default setting" .

If error remains: Replace electronics unit.

Dev. zero point too high M Configured for measuring component Check zero gas for pressure and cleanness.

Perform maintenance on compressed air con‐ ditioning unit

Perform manual zero point adjustment (menu:

Adjustment/Zero point).

If deviation still too high: Replace Analyzer module

Check I/O module, check configuration: IO hardware plan

Configuration I/O module M CONF (I/O) configuration error, module found does not correspond to nominal configura‐ tion

Ref. energy too low M If further error messages are pending: Clear corresponding error.

If no further error messages are pending:

Replace cell.

80 T E C H N I C A L I N F O R M A T I O N | MARSIC300 8017585/V2-0/2015-09 | SICK

Subject to change without notice

ANNEX 7

S048

S049

S050

S057

S058

S072

S089

S090

S091

S092

S093

S094

S095

S096

S097

S098

S112

S113

Code

S036

S038

S039

S040

S041

S042

S043

S045

S046

S047

S114

S115

S116

Error text

O2 sensor failure

Channel 1 error

Channel 2 error

C Description

M Error bit O2 Error=1

M OV0 (I/O) signals that the desired current is

M not reached on Analog module connection

(node y, module z).

M Flow too high

Possible clearance

Please contact SICK Customer Service

Check I/O module, cable damage

Flow too high Test pressure sensors with program "Mainte‐ nance/Maint Sys./Test pressure sensors".

If this does not work: Replace pressure control module.

Please contact SICK Customer Service Flow too low

Controller IO or HC busy

Emitter weak dev. span gas adjust too high

M Flow too low

M BSY (I/O and HC3X) signals that the module microcontroller is still executing the previous command

M

M When F_Medium calculation is refused because outside tolerable range; Configured for measuring component

Replace emitter.

Perform adjustment with zero gas and span gas.

If error remains: Replace Analyzer module.

Perform "Internal reference" adjustment.

If error remains: Replace Analyzer module.

dev. Int. adjust too high dev. O2 adjust too high

M When F_Medium calculation is refused because outside tolerable range; Configured for measuring component

M When F_Medium calculation is refused because outside tolerable range; Configured for measuring component alarm O2 measure value M

FlashCard not recognized M FlashCard not recognized adjust factor is Zero M If one of factors F_Medium or F_Filter in range -0,000001 < x < 0,000001

Energy too high

Energy too low

U When at least one energy value > 5*Energie‐

MAX

U Energy too low

Module not found

Zero

AF

Communication problem

Adjustment canceled

Dark measurement

System start

Adjust. zero canceled

Backup done

Backup denied

AM failure IO-Node

Check sum error

Communication error

High/low voltage

Output without current

E

E

E

E

E

I/O (EXIST)

New zero recorded

F_Filter has been recalculated

Internal communication problem

Adjustment canceled

Check span gas, check entry for span gas con‐ centration.

Please contact SICK Customer Service

Check span gas, check entry for span gas con‐ centration

Please contact SICK Customer Service

If a further emitter error is pending: Replace emitter.

Otherwise replace Analyzer module

Please contact SICK Customer Service

Extinction value set to zero is displayed

New factor determined and measured value from adjustment displayed

Please contact SICK Customer Service

Restart adjustment. If this does not work:

Please contact SICK Customer Service

E

E

E

E

E

E

E

F BCK (I/O) shows the transfer made from

Master to Slave (controller) had an incorrect checksum and the Slave did not save the data.

F COM (I/O) communication error with an /I/O module.

F PF0 (I/O) signals the internal voltage monitor‐ ing of the 5 V and 24 V supply voltages exceed or underflow a range.

F TOO (HC3X)

Check I/O module, cable damage

Please contact SICK Customer Service

8017585/V2-0/2015-09 | SICK

Subject to change without notice

T E C H N I C A L I N F O R M A T I O N | MARSIC300 81

7 ANNEX

This Table contains solution proposals that can only be processed by specially trained personnel.

E039

E040

E097

E098

E099

E100

E101

E102

E103

E030

E031

E032

...

E034

E035

E036

E037

E038

E023

E024

E025

E026

E027

E028

E029

Code

E001

E002

E003

E004

E005

E006

E007

...

E009

E010

...

E012

E013

...

E021

E022

Trigger: Evaluation process

Error text

Operating system error

Temp. too low

Incorrect configuration

Incorrect configuration

Internal file error

Incorrect configuration

Internal file error

Incorrect configuration

Internal file error

Resolution too high/low

Numeric error

Incorrect configuration

Internal file error

Numeric error

Incorrect configuration

Incorrect configuration

Unknown error

Operating system error

Operating system error

Internal file error

Numeric error

Syntax error

Error during processing

Extinction too high

Internal file error

Internal file error

Evaluation uncertain

Medium temp. too high/low

Medium pressure too high/low

Medium flow too high/low

Measured value too high/low

Evaluation uncertain

Evaluation uncertain

C Possible clearance

U Please contact SICK Customer Service

82 T E C H N I C A L I N F O R M A T I O N | MARSIC300 8017585/V2-0/2015-09 | SICK

Subject to change without notice

ANNEX 7

Trigger: Sequence control programs

Code Triggered by subassem‐ bly

Internal heating

C Message

F Alarm from "device" M001

...

M009

M010

...

M029

M034

...

M045

M046

...

M057

External heating

System

Measuring point 1

...

Measuring point 12

F Alarm from "device"

X System xx disabled by user

M Flow alarm (measuring)

Code Triggered by subassem‐ bly

M058 System

C Message

F Flow alarm (measuring)

Clearance see above: S004

Next measuring point activation after message acknowl‐ edged

Clearance

Clearance see above: S004

Next measuring point activation after message acknowl‐ edged

No action necessary M060 Program

M062 Leak tightness check

M063

M064

M065

M066

M067

M Adjust zero not started

X Test passed

M Test failed

Pressure not reached

Air valve not closed

Leakage > Limit

X Deviation="xx"

Clearance

" device " = triggering subassembly

Clearance see above: S001 and S002

" device " = triggering subassembly

Clearance see above: S001 and S002

No action required

Code Triggered by subassem‐ bly

M069 Debug

M070 Light Source

M071 Filter Unit

M072 Valve driver module

C Message

X Internal message

M Lifetime exceeded

M Lifetime filter exceeded

F Temperature > Limit

M073 Power Supply X 115V

M074 Program

M075

M076 CELL

X Stop by internal failure

X Cancelled by user

M Lifetime filter exceeded

Code

M086 Pressure

M087

M088

Triggered by subassem‐ bly

C Message

X Sensors ok

X Sensors adjusted

M Sensors not OK

Repeat test and observe messages displayed;

Check seating of connections, disconnect heating hose from cell and close sample gas inlet off with dummy plug

(from leak tightness check set)

If leaky: Exchange pressure control module and cell other‐ wise exchange gas sampling system

Serves as information

"xx" = pressure loss [hPa] during measuring time.

Clearance

No action necessary

Replace emitter

Replace gas sampling system filter

Other temperature error pending? Then see S001 above;

Otherwise replace valve block

Serves as information

No action necessary

No action necessary

No action necessary

Replace cell inlet filter

Clearance

No action necessary

Sample gas outlet open to environment?

If no blockages: Exchange pressure control module

8017585/V2-0/2015-09 | SICK

Subject to change without notice

T E C H N I C A L I N F O R M A T I O N | MARSIC300 83

7 ANNEX

Code Triggered by subassem‐ bly

M089 Measuring point

C Message

M All disabled

M090

...

M101

M102

...

M113

System

Clearance

X Measuring sample point 1

...

Measuring sample point

12

X SP1 disabled by ext signal

...

SP12 disabled by ext sig‐ nal

See additional message: Clear pending error; check exter‐ nal signal

No action necessary

"SPx" = measuring point x

No action necessary

84 T E C H N I C A L I N F O R M A T I O N | MARSIC300 8017585/V2-0/2015-09 | SICK

Subject to change without notice

INDEX 8

8 Index

A

Adjustment factors............................................................................. 54

Automatic adjustment........................................................................ 55

B

Bar graph............................................................................................. 45

C

Checklist for mechanical and electrical installation......................... 11

Circuit breakers................................................................................... 73

Concentrations of span gases........................................................... 54

Configuring the Measuring screens................................................... 44

Confirm active messages................................................................... 59

Connect Ethernet................................................................................ 27

Connect heated sample gas line ................................................ 26, 29

Connecting the tube bundle cable to the analyzer........................... 19

Connect instrument air ...................................................................... 23

Connect MPR ..................................................................................... 28

Connect power supply ....................................................................... 26

Connect sample gas outlet................................................................ 25

Connect signal line............................................................................. 27

Connect span gas............................................................................... 24

Connect tube bundle cable......................................................... 26, 29

Control values..................................................................................... 37

Counter format ................................................................................... 52

Counters (in menus)........................................................................... 31

D

data storage........................................................................................ 36

Dimensional drawings........................................................................ 64

downwards counter ............................................................................ 31

E

Electrical connections........................................................................ 70

Error messages................................................................................... 78

External signals................................................................................... 39

I

F

Fitting system components................................................................ 11

Fuses................................................................................................... 70

Initial start-up............................................................................... 31, 31

Installation............................................................................................. 9

Installing the gas sampling system................................................... 29

Instrument display.............................................................................. 52

Intensity............................................................................................... 38

Interfaces............................................................................................ 68

Internal adjustment drift.................................................................... 38

IP address............................................................................................ 43

IP configuration................................................................................... 53

L

Language............................................................................................. 53

Laying the tube bundle cable............................................................. 15

Leak tightness check.......................................................................... 61

Leak tightness check with pressure test tool.................................... 62

limit values ......................................................................................... 40

Line writer ............................................................................. 36, 37, 46

Logbook........................................................................................ 41, 51

M

Manual adjustment............................................................................ 55

8017585/V2-0/2015-09 | SICK

Subject to change without notice

Measured value box..................................................................... 35, 45

Measuring screen .............................................................................. 35

Menus.................................................................................................. 33

Menu tree (SOPAS ET)........................................................................ 34

Modbus................................................................................................ 53

Modbus register.................................................................................. 75

Modbus values.................................................................................... 48

N

Name................................................................................................... 59

O

O2 sensor............................................................................................ 51

of the tube bundle cable sheath........................................................ 20

Operating hours counter.................................................................... 43

Operating state ............................................................................ 43, 56

P

Parameter Measuring Screen..................................................... 44, 52

password ............................................................................................ 52

Passwords........................................................................................... 33

Power supply................................................................................. 69, 69

Power supply - connection.................................................................. 70

pressure tool.......................................................................................... 9

Push-in fitting ....................................................................................... 9

R

Reference energy................................................................................ 38

remote maintenance.......................................................................... 28

S

Safety symbols on device..................................................................... 7

Sample gas conditions....................................................................... 66 sample gas line................................................................................... 66

Sampling point program..................................................................... 49

Save parameters ................................................................................ 33

Scaling Measuring screens................................................................ 37

Scope of delivery................................................................................. 10

SD card................................................................................................ 72

Sequence control program................................................................. 49

Serial number...................................................................................... 43

Service log........................................................................................... 58

Set the IP address............................................................................... 31

Signals................................................................................................. 39

Software version................................................................................. 43

SOPAS ET............................................................................................. 33

Span gas drift...................................................................................... 37

span gases ......................................................................................... 54

Standby................................................................................................ 57

Start a leak tightness check.............................................................. 58

Start times........................................................................................... 54

Start-up................................................................................................ 31

Status............................................................................................ 43, 43

System info.......................................................................................... 43

System name...................................................................................... 53

system parameters............................................................................. 52

System restart..................................................................................... 58

System status............................................................................... 43, 43

T

Tags ..................................................................................................... 59

Technical data..................................................................................... 64

Temperature control........................................................................... 51

Test interfaces..................................................................................... 55

Tests..................................................................................................... 55

T E C H N I C A L I N F O R M A T I O N | MARSIC300 85

8 INDEX

time ..................................................................................................... 53

Torques ............................................................................................... 69

Tube bundle cable.............................................................................. 68

Tube screw fitting.................................................................................. 9

Z

Zero drift.............................................................................................. 37

zero gas quality............................................................................ 24, 73

86 T E C H N I C A L I N F O R M A T I O N | MARSIC300 8017585/V2-0/2015-09 | SICK

Subject to change without notice

INDEX 8

8017585/V2-0/2015-09 | SICK

Subject to change without notice

T E C H N I C A L I N F O R M A T I O N | MARSIC300 87

Australia

Phone +61 3 9457 0600

1800 334 802 – tollfree

E-Mail [email protected]

Austria

Phone +43 (0)22 36 62 28 8-0

E-Mail [email protected]

Belgium/Luxembourg

Phone +32 (0)2 466 55 66

E-Mail [email protected]

Brazil

Phone +55 11 3215-4900

E-Mail [email protected]

Canada

Phone +1 905 771 14 44

E-Mail [email protected]

Czech Republic

Phone +420 2 57 91 18 50

E-Mail [email protected]

Chile

Phone +56 2 2274 7430

E-Mail [email protected]

China

Phone +86 4000 121 000

E-Mail [email protected]

Denmark

Phone +45 45 82 64 00

E-Mail [email protected]

Finland

Phone +358-9-2515 800

E-Mail [email protected]

France

Phone +33 1 64 62 35 00

E-Mail [email protected]

Gemany

Phone +49 211 5301-301

E-Mail [email protected]

Great Britain

Phone +44 (0)1727 831121

E-Mail [email protected]

Hong Kong

Phone +852 2153 6300

E-Mail [email protected]

Hungary

Phone +36 1 371 2680

E-Mail [email protected]

India

Phone +91–22–4033 8333

E-Mail [email protected]

Israel

Phone +972-4-6881000

E-Mail [email protected]

Italy

Phone +39 02 27 43 41

E-Mail [email protected]

Japan

Phone +81 (0)3 5309 2112

E-Mail [email protected]

Malaysia

Phone +603 808070425

E-Mail [email protected]

Netherlands

Phone +31 (0)30 229 25 44

E-Mail [email protected]

New Zealand

Phone +64 9 415 0459

0800 222 278 – tollfree

E-Mail [email protected]

Norway

Phone +47 67 81 50 00

E-Mail [email protected]

Poland

Phone +48 22 837 40 50

E-Mail [email protected]

Romania

Phone +40 356 171 120

E-Mail [email protected]

Russia

Phone +7-495-775-05-30

E-Mail [email protected]

Singapore

Phone +65 6744 3732

E-Mail [email protected]

Slovakia

Phone +421 482 901201

E-Mail [email protected]

Slovenia

Phone +386 (0)1-47 69 990

E-Mail [email protected]

South Africa

Phone +27 11 472 3733

E-Mail [email protected]

South Korea

Phone +82 2 786 6321

E-Mail [email protected]

Spain

Phone +34 93 480 31 00

E-Mail [email protected]

Sweden

Phone +46 10 110 10 00

E-Mail [email protected]

Switzerland

Phone +41 41 619 29 39

E-Mail [email protected]

Taiwan

Phone +886 2 2375-6288

E-Mail [email protected]

Thailand

Phone +66 2645 0009

E-Mail [email protected]

Turkey

Phone +90 (216) 528 50 00

E-Mail [email protected]

United Arab Emirates

Phone +971 (0) 4 88 65 878

E-Mail [email protected]

USA/Mexico

Phone +1(952) 941-6780

1 (800) 325-7425 – tollfree

E-Mail [email protected]

Vietnam

Phone +84 8 62920204

E-Mail [email protected]

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