null  User manual
Logic HE™ Range
Balanced Flue
Instructions for Use, Installation & Servicing
For use in GB & IE (Great Britain & Republic of Ireland).
IMPORTANT
THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND
WILL RESULT IN SERIOUS INJURY AND BURNS IF TOUCHED. IT IS THEREFORE RECOMMENDED THAT A
FIREGUARD COMPLYING WITH BS 8423:2002 IS USED IN THE PRESENCE OF YOUNG CHILDREN, THE
ELDERLY OR INFIRM.
This product contains a Heat resistant glass panel. This panel should be checked during Installation and at each servicing interval. If any
damage is observed on the front face of the glass panel (scratches, scores, cracks or other surface defects), the glass panel must be
replaced and the appliance must not be used until a replacement is installed. Under no circumstances should the appliance be used if any
damage is observed, the glass panel is removed or broken.
It is essential that ALL of the screws that retain the glass frame are replaced and tightened correctly. Under no circumstances should the
appliance be operated if any of these screws are loose or missing.
These Instructions must be left with the appliance for future reference and for consultation when servicing the appliance. Please make the
customer aware of the correct operation of the appliance before leaving these instructions with them.
The commissioning sheet found on Page 3 of this Instruction manual must be completed by the Installer prior to leaving the premises.
PR1869 Issue 3 (February 2014)
Contents
Logic HE Balanced Flue
Covering the following models:
Gas
Type
Logic He Bf
Manual Control
Remote Control
Slide Control
Coal
White Stones
Coal
White Stones
Coal
White Stones
Nat Gas
101-135
101-208
101-174
101-182
101-237
101-386
LPG
101-458
101-687
101-738
101-777
101-639
101-753
Appliance Commissioning Checklist.......................3
User Instructions........................................................4
Installation Instructions...........................................12
Technical Specification for White Stone Effect ......................... 12
Technical Specification for Coal Effect ..................................... 13
Site Requirements..................................................................... 16
Installation................................................................................. 18
Commissioning.......................................................................... 26
Servicing Instructions..............................................27
Fault Finding.............................................................................. 27
How to replace parts................................................................. 30
Basic spare parts list - White Stone Effect................................ 38
Basic spare parts list - Coal Effect............................................ 39
Service Records....................................................................... 40
2
To receive your Extended Warranty your Gazco appliance must have
been purchased from our Expert Retailer Network and registered within
one month of purchase or installation. Please note that all warranties
are effective from the date of purchase. Any Gazco product purchased
outside of our Extended Retailer Network, or not registered within the
stated time will carry a standard 12 month warranty.
It is a condition of the Extended Warranty that the installation
complies with the relevant Building Regulations and is carried out
by a suitably trained and qualified individual (GasSafe in the UK or
equivalent in other countries) with the certificate of installation and the
Commissioning Report on Page 3 completed and retained by the end
user.
Full terms and conditions are detailed in the Warranty Statement on
the Gazco website www.gazco.com. In the event of any conflict of
information the wording on the website shall prevail.
Important Note: Should any problems be experienced with your
product, claims must first be submitted to the Expert Retailer where
the appliance was purchased from who will offer immediate assistance
or contact Gazco on your behalf.
Appliance Commissioning Checklist
To assist us in any guarantee claim please complete the following information:-
IMPORTANT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
FLUE CHECK
PASS
FAIL
1. Flue Is correct for appliance
2. Flue flow Test
3. Spillage Test
GAS CHECK
1. Gas soundness & let by test
2. Standing gas pressure
mb
3. Appliance working pressure (on High Setting
mb
4. Gas rate
m3/h
NB All other gas appliances must be operating on full
5. Does Ventilation meet appliance requirements
SAFETY CHECK
1. Glass checked to ensure no damage, scratches, scores or cracks.
2. Glass frame secured correctly and all screws replaced
RETAILER AND INSTALLER INFORMATION
Retailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engineer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Safe Reg No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
User Instructions
Welcome
Congratulations on purchasing your Logic HE fire, if installed
correctly Gazco hope it will give you many years of warmth
and pleasure for which it was designed.
The purpose of this manual is to familiarise you with your
appliance, and give guidelines for its installation, operation
and maintenance. If, after reading, you need further
information, please do not hesitate to contact your Gazco
retailer.
WARNING
Do not place curtains above the appliance:
You must have 300mm (1’) clearance between the appliance
and any curtains at either side.
1.4
No furnishings or other objects should be placed within
1 metre of the front of the appliance.
1.5
If a shelf is fitted, a distance of 400mm above the appliance
is required.
1.6
If any cracks appear in the glass panel do not use the
appliance until the panel has been replaced.
1.7
Do not obstruct the flue terminal in any way, i.e. by planting
flowers, trees, shrubs etc. in the near vicinity, or by leaning
objects against the terminal guard.
In the event of a gas escape or if you can smell
gas, please take the following steps:
1.8
Do not put any objects on the terminal guard; it will lose its
shape.
• Immediately turn off the gas supply at the
meter/emergency control valve
1.9
If you use a garden sprinkler, do not let quantities of water
into the flue terminal.
• Extinguish all sources of ignition
• Do not smoke
• Do not operate any electrical light or power
switches (On or Off)
1.10 In the unlikely event the appliance is receiving interference
from other electronic devices, the handset/Control box can
be reprogrammed. Please consult your retailer if you think
this may be the case.
• Ventilate the building(s) by opening doors
and windows
• Ensure access to the premises can be made
Please report the incident immediately to the
National Gas Emergency S ervice Call Centre
on 0800 111 999 (England, Scotland and Wales)
, 0800 002 001 (N. Ireland) or in the case of
LPG, the gas supplier whose details can be
found on the bulk storage vessel or cylinder.
The gas supply must not be used until
remedial action has been taken to correct the
defect and the installation has been
recommissioned by a competent person.
1. General
1.1
1.3
Installation and servicing must only be carried out by a
competent person whose name appears on the Gas Safe
register. To ensure the engineer is registered with Gas Safe
they should possess an ID Card carrying the following logo:
1.11 This product is guaranteed for 5 years from the date of
installation, as set out in the terms and conditions of sale
between Gazco and your local Gazco retailer. Please
consult with your local Gazco retailer if you have any
questions. In all correspondence always quote the Model
Number and Serial Number.
IMPORTANT : NEVER position an LCD/Plasma TV
above this appliance.
2. Operating the Appliance
2.1
There are three types of control systems available for this
appliance:
1. Manually Operated Control
2. Remote Control
3. Slide Control
Follow the relevant section for specific operation.
Manual Control
2.2
Locate the control valve on the appliance. It has a single
manual control, see Diagram 1:
1
1.2
In all correspondence, please quote the appliance type and
serial number, which can be found on the data badge
located on a plate attached to the lower slotted trim.
Rotate
anti-clockwise
4
User Instructions
Lighting the Pilot
2.3
Push the valve knob in and rotate anti-clockwise until 2
clicks are heard.
The pilot should now be lit.
2.4
Hold in for a further 10 seconds.
When released the pilot should remain lit.
If the pilot does not remain lit, repeat until the operation is
successful.
YELLOW FLAMES APPEAR WHEN THE APPLIANCE HAS
REACHED SUFFICIENT HEAT – (10 TO 20 MINUTES).
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE TRYING TO RELIGHT.
Switching OFF the Appliance
2.7
5
To switch the appliance off turn the control knob clockwise
until it is returned to the off position, see Diagram 5.
Rotate clockwise
Locating the Pilot
Coal Effect
The pilot is located on the front right hand side of the
appliance. To view the pilot look down through the GAZCO
logo between the glass and the front coal, see Diagram 2.
Rotate
clockwise
2
The knob should be upright.
Remote Control
Front Coal
Gap in logo
The pilot on Remote Control appliances must be lit manually
from the valve unit before operation.
The control valve is at the foot on the right-hand side of the
appliance. It has two controls, see Diagram 6:
White Stone Effect
1. The right-hand knob controls the pilot ignition.
The pilot is located on the rear right hand side of the
appliance and is clearly visible when lit, see Diagram 3.
2. The left-hand knob controls the main burner.
3
Lighting the Pilot
2.8
To start the left-hand and right-hand control knobs must both
point to off ( ):
6
Adjusting the Flame height
2.5
2.6
From the pilot position push the valve knob in slightly and
rotate anti-clockwise until the first stop point is felt.
This denotes the lowest setting.
Push the valve knob in slightly and rotate further in an anticlockwise direction.
The final stop point is the highest setting.
4
Off position
Pilot
position
2.9
Press in the right-hand control knob and rotate anti-clockwise
until a click is heard. Continue to press in. The knob points to
the pilot ( ).
The pilot is lit.
2.10 Keep the knob depressed for 10 seconds before releasing.
The pilot remains lit.
Repeat the above steps if the pilot does not stay lit.
NOTE: If the pilot goes out, the Interlock system
prevents you lighting again for a short period.
2.11 If, after repeating the above steps the pilot does not light,
contact your Retailer or Installer.
Low Setting
High Setting
5
User Instructions
2.12 Turn the right-hand control to point to main burner (
).
The appliance can now be controlled by the remote handset.
2.13 The Standard remote controls the appliance when:
— the pilot is lit.
— the right-hand control points to main burner
operate position.
It regulates the temperature from low to high and back.
It can also turn the main burner off leaving just the pilot
burning and ready to operate.
ready to
7
Remote Control
2.20 To turn the main burner of the appliance off using the
handset press and keep pressing the Off button ( )
The main burner goes out leaving the pilot burning and
ready to operate
Controls on Appliance
2.21 Use the controls on the appliance to turn the appliance off
by turning the left-hand control knob until it points to Off ( ).
A click is heard and the main burner goes out leaving the
pilot burning and ready to operate
CAUTION: IN RARE INSTANCES, NOISES FROM
SOURCES OUTSIDE THE REMOTE CAN OPERATE THE
MAIN BURNER. IF THIS OCCURS, ALWAYS TURN THE
CONTROL TO PILOT ( ) OR OFF.
A
B
C
Slide Control
This appliance is operated using the slide control on the top
right hand side of the decorative front.
When the appliance is OFF the slide control will be at the
highest point, see Diagram 8.
8
To light the main burner:
2.14 Press buttons A & B simultaneously.
The remote’s LED light flashes to show communication
between the appliance's controls and the remote.
OFF
High Setting
Low Setting
Adjusting the Flame height:
Ignition Point
2.15 Press and hold buttons A & B simultaneously to increase the
flame height. A clicking sound indicates that the appliance is
at maximum.
2.16 Press and hold button C to decrease the flame height.
Continue to press C to turn off the main burner.
To make small adjustments to flame height:
2.17 Press and hold down button B and press button A once to
make a slight increase. This increases the temperature by
stages.
2.22 Push the slide control down as far as possible to its lowest
point, see Diagram 8, this is the ignition point.
Keep the slide control pressed down for 5 seconds to
ensure the pilot is lit. Then release.
The appliance should light on its lowest setting.
Repeat to further adjust.
2.18 Press button C once to slightly reduce the flame height.
Lighting the Pilot
YELLOW FLAMES APPEAR WHEN THE APPLIANCE HAS
REACHED SUFFICIENT HEAT – (10 TO 20 MINUTES).
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE TRYING TO RELIGHT.
2.23 When released the slide control automatically raises to a
natural stop point, see Diagram 8.
Repeat the above steps if the appliance does not light.
Switching OFF the Appliance
2.24 If, after repeating the above steps the pilot does not light,
contact your Retailer or Installer.
Adjusting the Flame height
THE REMOTE CONTROL CAN TURN THE MAIN
BURNER OFF AND LEAVE THE PILOT BURNING AND
READY TO OPERATE
.
2.19 To switch off the appliance completely (no pilot burning)
return both control knobs to the off position ( ).
2.25 Increase the flame height and temperature by carefully
moving the slide control up until the next stop point is felt,
see Diagram 8. This denotes the highest setting.
2.26 Carefully move the slide control down to the lower stop point
to return to the lowest setting.
6
User Instructions
YELLOW FLAMES APPEAR WHEN THE APPLIANCE HAS
REACHED SUFFICIENT HEAT – (10 TO 20 MINUTES).
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE TRYING TO RELIGHT.
4.7
The glass frame must be refitted to the appliance following
cleaning or servicing.
Ensure that the fibre glass seal on the box is intact, then
lower the glass frame onto the 2 lower fixing screws, see
Diagram 10, Arrow A.
4.8
Fit the other 6 fixing screws, see Diagram 10, Arrow B.
4.9
Tighten all 8 screws to secure the frame, see Diagram 10.
Replace ALL of the securing screws ensuring that a screw is
present in all fixing slots.
NEVER OPERATE THE APPLIANCE WHEN THE GLASS
FRAME IS REMOVED OR BROKEN.
Refer to the separate decorative front instructions to replace
the front on the appliance.
Switching OFF the Appliance
2.27 To turn the appliance off lift the slide control to its highest
stop point, see Diagram 8. The pilot goes out.
3. Changing the Battery
(Slide Control Model only)
3.1
The battery box is located at the bottom left of the appliance
behind the ash cover, see Diagram 9.
9
9V Battery
Ignition
Unit
UNDER NO CIRCUMSTANCES SHOULD THE
APPLIANCE BE USED IF ANY OF THE GLASS
FRAME RETAINING SCREWS ARE LOOSE OR
MISSING.
White Stone Effect
4.10 Remove the white stones and place on a dry clean surface.
Do not remove the enamel back panel.
3.2
Remove the old battery and replace with a new high quality
(Duracell or similar) 9V battery.
4. Cleaning the Appliance
4.1
Make sure the appliance and surrounds are cool before
trying to clean.
4.2
Refer to the separate decorative front instructions to remove
the front from the appliance.
4.3
Remove the glass frame by unscrewing the 2 lower outer
pozi-head screws, see Diagram 10, Arrow A, by several
turns, there is no need to fully remove these 2 screws.
4.4
Remove the remaining 6 screws, see Diagram 10, Arrow B.
B
B
4.12 Carefully clean the burner and tray assembly using a
vacuum cleaner with soft brush attachment, ensure all
debris is removed from the burner ports.
4.13 Replace the white stones by referring to Section 5A.
Coal Effect
4.14 Remove the ceramic coals and fuel bed and place on a dry
clean surface.
4.15 Check the burner cover gasket for damage. Replace any
damaged parts with genuine Gazco replacement parts,
contact your Gazco retailer.
4.16 Carefully clean the burner and tray assembly using a
vacuum cleaner with soft brush attachment, ensure all
debris is removed from the burner ports.
10
B
4.11 Use a damp cloth and mild non-abrasive cleaner on the
enamel back panel.
B
WARNING: Take care when using a vacuum cleaner on
the burner gasket as this is extremely delicate and may
deteriorate after use.
4.17 Replace the ceramics by referring to section 5B.
B
A
B
A
4.5 Lift the glass frame clear of the appliance and carefully
place to one side.
4.6
To clean the glass surface, Gazco recommends you use a
ceramic glass product generally sold for cleaning ceramic
hobs.
7
User Instructions
5. Arrangement of the Fuel Bed
5.2
12
Advice on handling and disposal
of fire ceramics
Lean the white stones against the burner ledges to disguise
the ledges, see Diagram 12.
The fuel effect and side panels of this
appliance are made from Refractory Ceramic
Fibre (RCF), a material which is commonly
used for this application.
Protective clothing is not required when
handling these articles, but we recommend you
follow normal hygiene rules of not smoking,
eating or drinking in the work area and always
wash your hands before eating or drinking.
5.3
To ensure that the release of RCF fibres are
kept to a minimum, during installation and
servicing a HEPA filtered vacuum is
recommended to remove any dust
accumulated in and around the appliance
before and after working on it. When servicing
the appliance it is recommended that the
replaced items are not broken up, but are
sealed within heavy duty polythene bags and
labelled as RCF waste.
RCF waste is classed as stable, non-reactive
hazardous waste and may be disposed of at a
licensed landfill site.
Excessive exposure to these materials may
cause temporary irritation to eyes, skin and
respiratory tract; wash hands thoroughly after
handling the material.
13
ONLY USE THE CORRECT TYPE AND QUANTITY OF
WHITE STONES. ALWAYS FOLLOW THE FUEL BED
LAYOUT AS STATED IN THESE INSTRUCTIONS. NEVER
CHANGE THE LAYOUT FROM THAT SHOWN HERE.
5.1
Arrange the white stones in the areas highlighted in
Diagram 11. They should be evenly distributed.
A
NOTE: IT IS IMPORTANT THE WHITE STONES DO NOT
COVER THE PORT AREA IN BETWEEN THE BURNER
LEDGES.
5.4
Ensure that no stones overhang or fill the pilot area, see
Diagram 14, Arrow B.
5A. White Stone Layout
Check that the port area, see Diagram 13, Arrow A is clear
of white stones. This can be easily done by gently running a
screwdriver or similar object along this area.
14
B
B
11
NOTE: STONES SHOULD NOT BE PLACED DIRECTLY
IN FRONT OF THE PILOT CROSS LIGHTING FLAME.
5B. Coal Effect Layout
NOTE: CERAMIC PARTS ARE FRAGILE. HANDLE WITH
CARE.
ONLY USE THE CORRECT TYPE AND QUANTITY OF
CERAMIC COMPONENTS
5.5 Place the rear panel against the rear of the box resting on
the shelf.
8
User Instructions
5.6
Slide one of the side panels into the box ensuring it touches
the rear panel.
5.7
Gently ease the front edge of the side panel behind the
flange so it lies flat against the wall of the box.
5.8
Repeat with the second side panel, Diagram 15.
5.12 Place the front coal centrally in the channel at the front of
the tray. The relationship between the front coal and the
flame baffle is shown, Diagram 18.
18
15
5.13 There are three sizes of coal used. Small x3, medium x4
and large x1. For identification, Diagram 19.
Left
5.9
Right
19
Locate the top panel on top of the sides and rear by lifting it
up and forward inside the box.
5.10 Slide it backwards and down behind the side panels to rest
on the rear panel, Diagram 16.
LARGE
16
MEDIUM
SMALL
5.14 Place the single large coal in the central dent of the front
coal resting against the flame baffle, Diagram 20.
20
5.11 Position the flame baffle centrally on the tray and ensure the
stepped lower edge engages against the rear edge of the
burner skin, Diagram 17.
17
5.15 Place the left front medium coal in the recess between the
flame baffle and the front coal, Diagram 21.
21
9
User Instructions
5.16 Place the front right medium coal on the front coals and
against the flame baffle, Diagram 22.
5.20 Place the left hand small coal in the recess between the
flame baffle and the front coal, Diagram 26.
22
5.17 Place the rear left medium coal on the recess behind the
front row of coals resting on the rear panel, Diagram 23.
26
5.21 Place the centre rear small coal in the recess behind the
large centre coal, Diagram 27.
23
5.18 Place the rear right medium coal in the recess behind the
front row of coals resting on the rear pane, Diagram 24.
24
27
5.22 It is essential that gaps are left between the coals to
maximise the performance of the appliance.
6. Flame Failure Device
5.19 Place the right hand small coal in the recess between the
flame baffle and the front coal, Diagram 25.
6.1
This is a safety feature incorporated on this appliance which
automatically switches off the gas supply if the pilot goes out
and fails to heat the thermocouple.
IF THIS OCCURS DO NOT ATTEMPT TO RELIGHT THE
APPLIANCE FOR 3 MINUTES.
7. Running In
7.1
During initial use of a new GAZCO appliance a strong odour
will be encountered as various surface coatings become hot
for the first time. Although these odours are harmless it is
recommended that the appliance is operated on maximum
for 4 to 8 hours in order to fully burn off these coatings. After
this period the odours should then disappear.
If the odours persists, please contact your installer for advice.
7.2
During the first few hours of burning there may be
discolouration of the flames. This will also disappear after a
short period of use.
25
8. Servicing
8.1
10
The appliance must be serviced every 12 months by a
qualified Gas Engineer. In all correspondence always quote
the Model number and the Serial number which may be
found on the data badge.
User Instructions
9. Ventilation
9.1
This appliance requires no additional ventilation.
10. Installation Details
10.1 Your installer should have completed the commissioning
sheet at the front of this book. This records the essential
installation details of the appliance. In all correspondence
always quote the Model number and Serial number.
11. Hot Surfaces
11.1 Parts of this appliance become hot during normal use.
11.2 Regard all parts of the appliance as a working surface,
except for the control access panel and the slider handle
(slide control model only).
11.3 Provide a suitable fire guard to protect young children and
the infirm.
11
Installation Instructions
Technical Specification - Stone Effect
Covering the following models:
Model
Logic HE Stone Effect
Gas
Type
Manual Control
Remote Control
Slide Control
Nat Gas
101-208
101-182
101-386
LPG
101-687
101-777
101-753
Gas
Cat.
Gas Type
Working
Pressure
Aeration
Injector
I2H
Natural G20
20mb
6 x 10
I3P
Propane (G31
37mb
12 x 15
Gas Rate
m3/hr
Input kW
(Gross)
Country
High
Low
High
Low
200
0.324
0.2
3.4
2.1
GB, IE
95
0.139
0.079
3.4
2.1
GB, IE
Manual
Logic HE
Remote
Slide
Manual
Logic HE
Remote
Slide
Efficiency 86% Net (Class 1)
NOx Class 4
Flue Outlet Size Ø 100mm
Flue Inlet Size Ø 152mm
Gas Inlet Connection Size Ø 8mm
12
Installation Instructions
Technical Specification - Coal Effect
Covering the following models:
Gas
Cat.
Model
Logic HE Coal Effect
Gas
Type
Manual Control
Remote Control
Slide Control
Nat Gas
101-135
101-174
101-237
LPG
101-458
101-738
101-639
Gas Type
Working
Pressure
Aeration
Injector
Logic HE
Input kW
(Gross)
High
Low
High
Low
0.381
0.219
4.0
2.3
0.403
0.219
4.2
2.3
Slide
0.39
0.219
4.1
2.3
Manual
0.150
0.083
4.0
2.2
0.154
0.083
4.1
2.2.
0.154
0.083
4.1
2.2
Manual
Logic HE
Gas Rate
m3/hr
Remote
Remote
I2H
I3P
Natural G20
Propane (G31
20mb
37mb
8 x 15
23 x 15 (2)
Slide
260
104
Country
GB, IE
GB, IE
Efficiency 86% Net (Class 1)
NOx Class 3
Flue Outlet Size Ø 100mm
Flue Inlet Size Ø 152mm
Gas Inlet Connection Size Ø 8mm
The net efficiency of this appliance has been measured as specified in EN613:2001 and the result after conversion to gross
using the appropriate factor from Table E4 of SAP 2009 is 77.5%. The test data has been certified by BSI Testing Services.
The gross efficiency value may be used in the UK Government's Standard Assessment Procedure (SAP) for energy rating
of dwellings.
13
Installation Instructions
Technical Specification
COMPLETE FRONT OPTIONS
FRONT
Manual & Remote
Slide Control
912-396, 912-018
-
DESIGNIO 2
901-493, 901-511, 901-526
901-539, 901-580, 901-643
EVOLUTION
912-601
-
FUTURA
8687BK
-
FUSION
8699GP + 8699IR
-
912-239
-
912-197, 912-221, 912-316
901-385, 901-403, 901-414
WINCHESTER
8697MB + 8697P
901-369, 901-372
DIMENSION2
912-322
-
8695GP + 8695IR
-
RICHMOND *
8679
-
STOCKTON *
8696
-
YM98906
-
DESIGNIO
PROGRESS
TEMPO
STEEL **
YEOMAN *
FRAME & FRONT COMBINATIONS
Box Profil2 Frame ***
Arts2 Frame ***
Arts Front
Holyrood
Front *
Spanish
Front *
Manual &
Remote
Slide
Manual &
Remote
Slide
All Models
All Models
All Models
Matt Black
912-232
901-272
912-862
901-167
901-425
912-020
912-083
Polished Brass Effect
912-140
901-286
-
-
901-530
912-226
912-160
Polished Steel Effect
912-027
901-299
-
-
-
-
-
Brushed Steel Effect
912-358
901-310
-
-
-
-
-
Polished Brass
-
-
912-508
901-194
-
-
-
Polished Stainless
-
-
912-914
901-206
-
-
-
Brushed Stainless
-
-
912-268
901-214
-
-
-
Highlight Polished
-
-
-
-
901-296
912-257
912-127
Polished Chrome
-
-
-
-
901-476
912-392
912-216
FINISH
* Not available on the Stone Effect
** Not available on the Coal Effect
*** A Box Profil2 Frame or Arts2 Frame must be used in conjunction with an Arts, Holyrood or Spanish Front
14
Installation Instructions
Technical Specification
OVERALL EXTERNAL DIMENSIONS
160mm
160mm
210mm
240mm
MINIMUM AND MAXIMUM FLUE SIZE
MINIMUM FLUE LENGTH
20mm
MAXIMUM FLUE LENGTH
160mm
15
Installation Instructions
Site Requirements
1. Flue & Chimney Requirements
NOTE: This appliance can only be installed in
conjunction with the flue supplied.
You must adhere to the following:
1.1
The flue must be sited in accordance with BS5440: Part 1
(latest edition), see Diagram 1.
1.2
Fit a guard to protect people from any terminal less than 2
metres above any access such as level ground, a balcony
or above a flat roof.
1.3
The flue must be securely fixed and fire precautions
followed in accordance with local and national codes of
practice.
1.4
The horizontal terminal can be reduced in length,
see Diagram 2.
2
1
UK Dimensions
16
Dimension
Terminal Position
Minimum
Distance
(mm)
A*
Directly below an opening, air brick, opening widows etc
300 mm
B*
Above an opening, air brick, opening windows etc.
300 mm
C*
Horizontal to an opening, air brick, opening windows etc.
300 mm
D
Below gutters, soil pipes or drain pipes
300 mm
E
Below eaves
300 mm
F
Below balconies or car port roof
600 mm
G
From a vertical drain pipe or soil pipe
300 mm
H
From an internal or external corner
600 mm
I
Above ground, roof or balcony level
300 mm
J
From a surface facing the terminal (or boundary)
600 mm
K
From a terminal facing the terminal
600 mm
L
From an opening in the car port (e.g. door, window) into dwelling
1200 mm
M
Vertically from a terminal on the same wall
1500 mm
N
Horizontally from a terminal on the same wall
300 mm
O
From the wall in which the terminal is mounted
N/A
P
From a vertical structure on the roof
N/A
Q
Above intersection with roof
N/A
* In addition, the terminal should not be nearer than
300mm to an opening in the building fabric formed for the
purpose of accommodating a built-in element such as a
window frame.
H The reference to external corners does not apply to
building protrusions not exceeding 450mm, such as
disused chimneys on external walls.
Installation Instructions
Site Requirements
Timber Framed Buildings
1.5 It will be necessary to provide additional clearance when the
flue passes through a wall containing any combustible
materials so as to prevent a fire hazard.
4.2
3
1.6 The hole through which the flue will pass, must have a steel
sleeve which is positioned so that an air gap of at least
25mm is maintained between the outer surface of the flue,
and any part of the sleeve.
The minimum opening dimensions are shown,
see Diagram 3.
A
B
C
1.7 For further guidance on the installation of gas appliances in
timber framed buildings, contact your local buildings control
authority.
E
2. Gas Supply
2.1
D
F
DIMENSIONS
MIN
MAX
A
420 mm
450
mm
B
560 mm
575
mm
C
165mm
-
D
300 mm
-
E
420 mm
-
F
12 mm
-
Before installation, ensure that the local distribution
conditions (identification of the type of gas and pressure)
and the adjustment of the appliance are compatible.
4.3
This appliance can only be installed on an outside wall with
suitable clearances for the flue terminal and guard (if
required).
2.2
Ensure the gas supply delivers the required amount of gas
and is in accordance with the rules in force.
4.4
2.3
Factory-sheathed/wrapped soft copper tubing with small
ridges which allow pipe movement are considered to be a
suitable alternative to a pipe sleeve, when recessing the unit
into a cavity wall the gas supply is best fed through the wall
from the outside. Soft soldered joints can only be used
outside the appliance.
This appliance is not suitable for installation into a
combustible wall. All combustible material must be removed
from the area shown, see Diagram 4.
300
720
860
This appliance is supplied complete with a factory fitted
isolation device incorporated into the inlet connection. No
further isolation device is therefore required.
560
2.4
4
3. Ventilation
3.1
150
This appliance requires no additional ventilation.
4. Appliance Location
NOTE: It is recommended you construct the back panel
of the fireplace from natural materials cut into three or
more sections to prevent cracking. Resin-based
materials may not be suitable. This appliance is an
effective heat producer and attention must be paid to
the construction and finish of the fireplace.
4.1
This appliance must stand on a non combustible hearth that
is at least 12mm thick. If the appliance is greater than 50mm
above the floor, then no hearth is required, although due
consideration should be given to how the heat may affect
the floor material.
4.5
420
The maximum depth of combustible shelf is 150mm at a
minimum height of 300mm above the fireplace opening.
17
Installation Instructions
1. Safety Precautions
1.1
2.2
The position of the gas inlet pipe is shown, see Diagram 1.
1
For your own and other’s safety, you must install this
appliance according to local and national codes of practice.
Failure to install the appliance correctly could lead to
prosecution. Read these instructions before installing
and using this appliance.
35mm
1.2
These instructions must be left intact with the user.
1.3
Do not attempt to burn rubbish on this appliance.
1.4
Keep all plastic bags away from young children.
1.5
Do not place any object on or near to the appliance and
allow adequate clearance above the appliance.
2.3
All supply pipes must be purged of any debris that may have
entered, prior to connection to the appliance.
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO
RELIGHT THE APPLIANCE.
2.4
The gas supply enters through the silicone panel located on
the rear of the outer box. This will need to be slit with a
sharp knife prior to passing the supply pipe through.
IMPORTANT: REFER TO DATA BADGE AND
TECHNICAL SPECIFICATION AT THE FRONT OF
THE MANUAL TO ENSURE THE APPLIANCE IS
CORRECTLY ADJUSTED FOR THE GAS TYPE
AND CATEGORY APPLICABLE IN THE COUNTRY
OF USE. 120mm
3. Preparing the Appliance
3.1
FOR DETAILS OF CHANGING BETWEEN GAS
TYPES REFER TO SERVICING, SECTION 10,
REPLACING PARTS.
Remove the backing from the self-adhesive silicone sealing
strip and apply to the rear flange of the firebox ensuring that
the strip is positioned as close to the outer edge as is
practically possible, see Diagram 2, arrow A.
2
Unpacking
1.6
Remove the appliance from its packaging, and check that it
is complete and undamaged.
Put the loose ceramic parts to one side so that they are not
damaged during installation.
2. Installation of the Gas Supply
For specific gas types and working pressures see
Technical Specifications, pages 12 and 13.
TO CHANGE FROM ONE GAS TYPE TO ANOTHER A
COMPLETE ENGINE ASSEMBLY AND DATA BADGE WILL
BE REQUIRED. SEE SECTION 10 REPLACING PARTS.
2.1
Before installation, ensure that the local distribution conditions
(identification of the type of gas and pressure) and the
adjustment of the appliance are compatible. See Technical
Specification on pages 12 and 13.
A
B
3.2
Gas pipe entry must come through the rear right-hand side
of the box. The rubber seal must be cut using a sharp knife
to allow the isolating elbow to pass through it. Ensure the
rubber is not damaged when doing this,
see Diagram 2, arrow B.
3.3
A means of isolation is provided with the appliance. This
must be fitted to the supply pipe prior to installing the
firebox.
3.4
The appliance can either be recessed into an inner leaf of
the wall. A 20mm rebated surround or 20mm thick back
panel must be used with this method. Or it can be installed
in front of the wall in conjunction with a fire surround
constructed of a studwork frame, Diagram 3 for options.
If using a back panel constructed from natural materials
such as stone, the panel should consist of 3 or more
sections to reduce the risk of cracking.
18
Installation Instructions
3
5
160mm
20mm
4. Non Recessed Installation
4.1
Mark the position of the flue on the inner wall by measuring
from the top of the finished hearth level, Diagram 4.
4
4.6
The void into which the appliance is fitted must be ventilated
to prevent a build up of heat. If the void is sealed then it will
be necessary to fit vents at both low and high levels of
approximately 50cm2. These vents should take cold air from
the room and return warm air back into the room.
5. Recessed Installation
4.2
A 152mm (6’) diameter hole is required to install the flue.
This can be achieved by either:
a) Core drill
b) Hammer and chisel.
It is advisable to drill small holes around the circumference
when using method b. Make good both ends of the hole.
4.3
It will now be necessary to construct a studwork frame to
house the appliance. The minimum depth of the aperture
must be 165mm. This includes an air gap of 5mm behind
the appliance. The sides must be lined with non-combustible
material for the full depth of the aperture.
4.4
Combustible parts of the studwork frame must not be any
closer than the minimum dimensions shown in Diagram 5.
These dimensions need to be maintained even if the frame
work is protected by non combustible material.
4.5
Do not pack the void around or above the appliance with
insulation material such as mineral wool.
This method of installation requires structural alteration to
the intended location. A suitable supporting lintel must be
installed to maintain the structural integrity of the
surrounding blockwork.
5.1
Mark the position of the lintel so that it sits centrally over the
intended installation. Remove the blockwork and install the
lintel using mortar to ensure a strong bond with the
surrounding wall, see Diagram 6.
6
5.2
With the lintel in position mark the width of the aperture and
remove the blockwork.
5.3
Seal the cavity with non combustible board, to prevent any
insulation touching the appliance.
5.4
Ensure that there is a minimum of 10mm gap left between
the back of the appliance and the outer wall. There must be
no combustible materials behind this appliance.
19
Installation Instructions
5.5
Mark the position of the flue on the wall by measuring from
the top of the finished hearth level, see Diagram 7.
7
6.6
Secure the appliance in place using screws and rawl plugs
provided.
6.7
PURGE THE SUPPLY PIPE. This is essential to expel any
debris that may block the gas controls. Connect the elbow to
the appliance inlet pipe.
6.8
Connect a suitable pressure gauge to the test point located
on the inlet elbow and turn the gas on.
6.9
Light the appliance and check for leaks .
6.10 Turn the appliance to maximum and check that the supply
pressure is as stated on the databadge
5.6
A 152mm (6’) diameter hole is required to install the flue.
This can be achieved by either:
a) Core drill
b) Hammer and chisel
It is advisable to drill small holes around the circumference
when using method b. Make good both ends of the hole.
6. Installation of the Appliance
6.1
6.11 Turn the gas supply off and replace the test point screw.
Turn the gas on and check the test point for leaks.
7. Removing the Glass Frame
7.1
Remove the glass frame by unscrewing the 2 lower outer
pozi-head screws, see Diagram 9, Arrow A, by several turns,
there is no need to fully remove these 2 screws.
7.2
Remove the remaining 6 screws, see Diagram 9, Arrow B.
9
B
B
B
The flue can be cut to length, measure the thickness of the
wall the flue is passing through, then deduct 12mm. This is
the length required when measuring from the line on the flue
label. This must be level with the outside wall face when
fitted, see Diagram 8.
8
B
A
B
B
A
7.3 Lift the glass frame clear of the appliance and carefully
place to one side.
6.2
There is a cardboard fitment in the terminal. This is to
support the flue whilst it is cut to length. REMOVE THE
REMAINDER OF THE CARDBOARD AFTER CUTTING TO
SIZE.
6.3
Remove the compression elbow from the appliance and
connect it to the gas supply pipe, taking note of its
orientation.
NOTE: TO AID INSTALLATION OF THE GAS PIPE, THE
BURNER UNIT CAN BE REMOVED. SEE REPLACING
PARTS, SECTION 2.
6.4
Attach the flue to the appliance and seal using the
aluminium tape provided.
6.5
As the appliance is positioned into the opening of the
enclosure, pass the flue pipe through the hole in the wall. It
will be necessary to pass the supply pipe with the elbow
through the silicone panel on the right hand side of the box.
20
Installation Instructions
8. Arrangement of the Fuel Bed
8.2
11
Advice on handling and disposal
of fire ceramics
Lean the white stones against the burner ledges to disguise
the ledges, see Diagram 11.
The fuel effect and side panels of this
appliance are made from Refractory Ceramic
Fibre (RCF), a material which is commonly
used for this application.
Protective clothing is not required when
handling these articles, but we recommend you
follow normal hygiene rules of not smoking,
eating or drinking in the work area and always
wash your hands before eating or drinking.
8.3
To ensure that the release of RCF fibres are
kept to a minimum, during installation and
servicing a HEPA filtered vacuum is
recommended to remove any dust
accumulated in and around the appliance
before and after working on it. When servicing
the appliance it is recommended that the
replaced items are not broken up, but are
sealed within heavy duty polythene bags and
labelled as RCF waste.
RCF waste is classed as stable, non-reactive
hazardous waste and may be disposed of at a
licensed landfill site.
Excessive exposure to these materials may
cause temporary irritation to eyes, skin and
respiratory tract; wash hands thoroughly after
handling the material.
12
ONLY USE THE CORRECT TYPE AND QUANTITY OF
WHITE STONES. ALWAYS FOLLOW THE FUEL BED
LAYOUT AS STATED IN THESE INSTRUCTIONS. NEVER
CHANGE THE LAYOUT FROM THAT SHOWN HERE.
8.1
Arrange the white stones in the areas highlighted in
Diagram 10. They should be evenly distributed.
A
NOTE: IT IS IMPORTANT THE WHITE STONES DO NOT
COVER THE PORT AREA IN BETWEEN THE BURNER
LEDGES.
8.4
Ensure that no stones overhang or fill the pilot area, see
Diagram 13, Arrow B.
8A. White Stone Layout
Check that the port area, see Diagram 12, Arrow A is clear
of white stones. This can be easily done by gently running a
screwdriver or similar object along this area.
13
B
B
10
NOTE: STONES SHOULD NOT BE PLACED DIRECTLY
IN FRONT OF THE PILOT CROSS LIGHTING FLAME.
8B. Coal Effect Layout
NOTE: CERAMIC PARTS ARE FRAGILE. HANDLE WITH
CARE.
ONLY USE THE CORRECT TYPE AND QUANTITY OF
CERAMIC COMPONENTS
8.5 Place the rear panel against the rear of the box resting on
the shelf.
21
Installation Instructions
8.6
Slide one of the side panels into the box ensuring it touches
the rear panel.
8.7
Gently ease the front edge of the side panel behind the
flange so it lies flat against the wall of the box.
8.8
Repeat with the second side panel, Diagram 14.
812
Place the front coal centrally in the channel at the front of
the tray. The relationship between the front coal and the
flame baffle is shown, Diagram 17.
17
14
8.13 There are three sizes of coal used. Small x3, medium x4
and large x1. For identification, Diagram 18.
Left
8.9
Right
18
Locate the top panel on top of the sides and rear by lifting it
up and forward inside the box.
8.10 Slide it backwards and down behind the side panels to rest
on the rear panel, Diagram 15.
LARGE
15
MEDIUM
SMALL
8.14 Place the single large coal in the central dent of the front
coal resting against the flame baffle, Diagram 19.
19
8.11 Position the flame baffle centrally on the tray and ensure the
stepped lower edge engages against the rear edge of the
burner skin, Diagram 16.
16
8.15 Place the left front medium coal in the recess between the
flame baffle and the front coal, Diagram 20.
20
22
Installation Instructions
8.16 Place the front right medium coal on the front coals and
against the flame baffle, Diagram 21.
8.20 Place the left hand small coal in the recess between the
flame baffle and the front coal, Diagram 25.
21
8.17 Place the rear left medium coal on the recess behind the
front row of coals resting on the rear panel, Diagram 22.
25
8.21 Place the centre rear small coal in the recess behind the
large centre coal, Diagram 26.
22
8.18 Place the rear right medium coal in the recess behind the
front row of coals resting on the rear pane, Diagram 23.
23
26
8.22 It is essential that gaps are left between the coals to
maximise the performance of the appliance.
9. Fitting the Glass Frame
9.1
Ensure that the fibre glass seal on the box is intact, then
lower the glass frame onto the 2 lower fixing screws, see
Diagram 27, Arrow A.
9.2
Fit the other 6 fixing screws, see Diagram 27, Arrow B.
9.3
Tighten all 8 screws to secure the frame, Diagram 26.
Replace ALL of the securing screws ensuring that a screw is
present in all fixing slots.
8.19 Place the right hand small coal in the recess between the
flame baffle and the front coal, Diagram 24.
27
B
24
B
B
B
A
B
B
A
NEVER OPERATE THE APPLIANCE WHEN THE GLASS
FRAME IS REMOVED OR BROKEN.
Refer to the separate decorative front Instructions to replace
the front on the appliance.
23
Installation Instructions
UNDER NO CIRCUMSTANCES SHOULD THE
APPLIANCE BE USED IF ANY OF THE GLASS
FRAME RETAINING SCREWS ARE LOOSE OR
MISSING.
White Stone Effect
The pilot is located on the rear right hand side of the
appliance and is clearly visible when lit, see Diagram 30.
30
10. Operating the Appliance
10.1 There are three types of control systems available for this
appliance:
1. Manually Operated Control
2. Remote Control
3. Slide Control
Follow the relevant section for specific operation.
Adjusting the Flame height
10.5 From the pilot position push the valve knob in slightly and
rotate anti-clockwise until the first stop point is felt.
Manual Control
10.2 Locate the control valve on the appliance. It has a single
manual control, see Diagram 28:
28
This denotes the lowest setting.
10.6 Push the valve knob in slightly and rotate further in an anticlockwise direction.
The final stop point is the highest setting
31
Rotate
anti-clockwise
Off position
Pilot
position
Lighting the Pilot
10.3 Push the valve knob in and rotate anti-clockwise until 2
clicks are heard.
The pilot should now be lit.
Low Setting
YELLOW FLAMES APPEAR WHEN THE APPLIANCE HAS
REACHED SUFFICIENT HEAT – (10 TO 20 MINUTES).
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE TRYING TO RELIGHT.
10.4 Hold in for a further 10 seconds.
When released the pilot should remain lit.
Switching OFF the Appliance
If the pilot does not remain lit, repeat until the operation is
successful.
Locating the Pilot
10.7 To switch the appliance off turn the control knob clockwise
until it is returned to the off position, see Diagram 32.
32
Coal Effect
The pilot is located on the front right hand side of the
appliance. To view the pilot look down through the GAZCO
logo between the glass and the front coal, Diagram 29.
Gap in logo
24
Rotate clockwise
Rotate
clockwise
29
Front Coal
High Setting
The knob should be upright.
Installation Instructions
34
Remote Control
The pilot on Remote Control appliances must be lit manually
from the valve unit before operation.
The control valve is at the foot on the right-hand side of the
appliance. It has two controls, see Diagram 32:
1. The right-hand knob controls the pilot ignition.
2. The left-hand knob controls the main burner.
A
B
C
Lighting the Pilot
10.8 To start the left-hand and right-hand control knobs must both
point to off ( ):
33
To light the main burner:
10.14 Press buttons A & B simultaneously.
The remote’s LED light flashes to show communication
between the appliance's controls and the remote.
Adjusting the Flame height:
10.15 Press and hold buttons A & B simultaneously to increase the
flame height. A clicking sound indicates that the appliance is
at maximum.
10.9 Press in the right-hand control knob and rotate anticlockwise until a click is heard. Continue to press in. The
knob points to the pilot ( ).
The pilot is lit.
10.10 Keep the knob depressed for 10 seconds before releasing.
The pilot remains lit.
Repeat the above steps if the pilot does not stay lit.
NOTE: If the pilot goes out, the Interlock system
prevents you lighting again for a short period.
10.16 Press and hold button C to decrease the flame height.
Continue to press C to turn off the main burner.
To make small adjustments to flame height:
10.17 Press and hold down button B and press button A once to make
a slight increase. This increases the temperature by stages.
Repeat to further adjust.
10.18 Press button C once to slightly reduce the flame height.
YELLOW FLAMES APPEAR WHEN THE APPLIANCE HAS
REACHED SUFFICIENT HEAT – (10 TO 20 MINUTES).
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE TRYING TO RELIGHT.
10.11 If, after repeating the above steps the pilot does not light,
contact your Retailer or Installer.
10.12 Turn the right-hand control to point to main burner (
).
The appliance can now be controlled by the remote handset.
Switching OFF the Appliance
10.13 The Standard remote controls the appliance when:
— the pilot is lit.
— the right-hand control points to main burner
operate position.
It regulates the temperature from low to high and back.
It can also turn the main burner off leaving just the pilot
burning and ready to operate.
ready to
THE REMOTE CONTROL CAN TURN THE MAIN
BURNER OFF AND LEAVE THE PILOT BURNING AND
READY TO OPERATE
10.19 To switch off the appliance completely (no pilot burning)
return both control knobs to the off position ( ).
Remote Control
10.20 To turn the main burner of the appliance off using the
handset press and keep pressing the Off button ( )
The main burner goes out leaving the pilot burning and
ready to run
Controls on Appliance
10.21 Use the controls on the appliance to turn the appliance off
by turning the left-hand control knob until it points to Off ( ).
A click is heard and the main burner goes out leaving the
pilot burning and ready to run
25
Installation Instructions/ Commissioning
CAUTION: IN RARE INSTANCES, NOISES FROM
SOURCES OUTSIDE THE REMOTE CAN OPERATE THE
MAIN BURNER. IF THIS OCCURS, ALWAYS TURN THE
CONTROL TO PILOT ( ) OR OFF.
Slide Control
This appliance is operated using the slide control on the top
right hand side of the decorative front.
When the appliance is OFF the slide control will be at the
highest point, see Diagram 34.
1. Commissioning
1.1
Complete the Commissioning Checklist at the front of this
manual covering:
— Flue checks
— Gas checks
— Fuel effect layout - flame picture
1.2
Upon completion of the commissioning and testing of the
installation and correct operation of the appliance, the
installer must instruct the user how to operate the appliance.
1.3
Guide the user through the User Instructions paying
particular attention to:
a) Regular servicing (Section 8 of the User Instructions).
b) Ventilation (Section 9 of the User Instructions) - point out
the ventilation positions where applicable.
c) Hot surfaces (Section 11 of the User Instructions).
34
OFF
High Setting
Low Setting
Ignition Point
Lighting the Pilot
10.22 Push the slide control down as far as possible to its lowest
point, see Diagram 34, this is the ignition point.
Keep the slide control pressed down for 5 seconds to
ensure the pilot is lit. Then release.
The appliance should light on its lowest setting.
10.23 When released the slide control automatically raises to a
natural stop point, see Diagram 34.
Repeat the above steps if the appliance does not light.
10.24 If, after repeating the above steps the pilot does not light,
contact your Retailer or Installer.
Adjusting the Flame height
10.25 Increase the flame height and temperature by carefully
moving the slide control up until the next stop point is felt,
see Diagram 34. This denotes the highest setting.
10.26 Carefully move the slide control down to the lower stop point
to return to the lowest setting.
YELLOW FLAMES APPEAR WHEN THE APPLIANCE HAS
REACHED SUFFICIENT HEAT – (10 TO 20 MINUTES).
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE TRYING TO RELIGHT.
Switching OFF the Appliance
10.27 To turn the appliance off lift the slide control to its highest
stop point, see Diagram 34. The pilot goes out.
26
Servicing Instructions
Servicing/Fault Finding Charts
1. Servicing Requirements
1.1
Before Testing:
IMPORTANT – The glass panel on this appliance should be
checked for any signs of damage on the front face of the
glass panel (scratches, scores, cracks or other surface
defects). If damage is observed, the glass panel must be
replaced and the appliance must not be used until a
replacement is installed. Under no circumstances should the
appliance be used if any damage is observed. Please isolate
the appliance until a replacement glass panel has been
obtained and installed. Replacement glass panels can be
purchased from Gazco via the retailer from which the
appliance was purchased or any other Gazco distributor.
—Conduct a gas soundness test for the property ensuring there are no leaks before servicing.
—Check the operation of the appliance before testing.
1.2
Special checks:
This appliance must be serviced at least once a year by a
competent person.
—Clean the burner using a vacuum cleaner with a soft brush attachment. Ensure all debris is removed from the burner ports.
—Check the flue terminal position complies with the
requirements, and that the terminal is not obstructed.
—Clean away any debris under the burner.
—Check the condition of ceramics, pilot and burner cover gasket.
—Ensure that the glass frame is secured correctly and that all retaining screws are in place.
All tests must be carried out in accordance with the current Gas
Safe recommendations.
1.4
Correct any faults found during the initial tests
1.4
Re-commission the appliance in accordance with
Commissioning Procedures of these instructions.
1.5
Advise the customer of any remedial action taken.
SYSTEM OK
GO TO THE NEXT
CHART IGNITION
FUNCTIONAL CHECK 2
There is a blockage in the system, check the inlet test point,
the mag seating and valve
No
Has the system got
any air in it?
Yes
Purge the gas pipes
and retry
Yes
Is the gas pressure
correct?
No
Correct and retry.
Yes
Is the gas turned on to
the appliance?
No
Check isolation tap
and gas meter, retry.
No
Will the pilot light
with a match?
Yes
Check alignment of pilot
burner head. Change the
ignition lead.
See Replacing Parts,
Section 6.
Yes
Is the control being
operated correctly?
No
Consult users book
and retry
No
Does the pilot light?
Yes
Operate the valve.
Is there a spark?
No
Ensure there is no debris around the pilot assembly,
(e.g. soot, etc.) which could short the spark, clean the area.
PILOT WILL NOT LIGHT
IGNITION FUNCTIONAL CHECK 1
Yes
27
28
Replace the peizo unit.
No
Is the ignition lead
detached from the piezo in
the valve?
No
Replace the electrode
Yes
Yes
No
No
Remove the ignition lead
from electrode. With insulated
pliers. Hold the tip 3.5mm from the
pilot pipe work, is there a spark
when the system is operated?
No
Has ignition lead
become detached or is
connection poor?
Yes
Is the gap between
electrode and
thermocouple 4.0mm?
Yes
From Ignition Fault
Finding Chart 1
Yes
Yes
Ensure there is no debris around the pilot assembly,
(e.g. soot etc.) which could short the spark, clean the area.
Ensure there is no debris around the pilot assembly,
(e.g. soot etc.) which could short the spark, clean the area.
Check for defective or damaged
control knob spindle or cam
operation. Check for correct
location of piezo components.
Correct and retry.
Correct and retry.
Reset the electrode gap,
retry
Is the valve being
operated correctly?
Replace the electrode
Replace the ignition lead
and retry
No
Remove the ignition lead
from electrode. With
insulated pliers. Hold the
tip 3.5mm from the pilot
pipe work, is there a spark
when the valve 'clicks'?
No
Has ignition lead
become detached or is
connection poor?
Yes
Operate the valve to light
the pilot, can repetitive
clicks be heard?
From Ignition Fault
Finding Chart 1
Yes
No
Replace the ignitor unit
No
Check for defective or
damaged:
- Microswitch and leads.
- Control Mechanism.
Correct and retry.
Is there a spark?
Correct and retry.
Is the valve being
operated correctly?
No
Consult the users
instructions, retry. Replace the batteries in the ignitor unit and retry
NO SPARK
NO SPARK
Consult the users
instructions, retry. IGNITION FUNCTIONAL CHECK 2B
SLIDE CONTROL
IGNITION FUNCTIONAL CHECK 2A
MANUAL & REMOTE
Yes
Servicing Instructions
Fault Finding Charts
Servicing Instructions
Fault Finding Charts
FLAME FAILURE FUNCTIONAL CHECK 3
PILOT WILL NOT STAY LIT OR APPLIANCE GOES OUT IN USE
Ensure there is no debris around the pilot assembly,
(e.g. soot etc.)
Light the pilot and keep the control knob pushed in at least
10 seconds before letting go.
With the pilot
running is the gas
pressure as stated on
the data badge?
No
No
No
Change the
pilot injector
No
Problem is with the
pipe work or
fittings which lead
to the appliance.
Correct
and retry.
Yes
Is the pilot flame of the
correct length? Is the
thermocouple in its
correct position in the
pilot bracket,
see Replacing parts,
secton 3.
Yes
Will pilot
stay alight?
Yes
Yes
No
Is thermocouple
connection good
in back of valve?
Run for 3 mins,
turn off, time interval
until mag unit shuts
with a click. Is this
greater than 7
seconds?
Tighten the
connection and retry.
Replace thermocouple
Will pilot
stay alight?
No
Change mag
unit.
Yes
Is the flue working?
No
Yes
With the appliance
running on full is the
gas at the pressure
stated on the data
badge?
Yes
No
No
Yes
Rectify flue
Run for 3 mins, turn
off, time interval until
mag unit shuts with a
click. Is this greater
than 7 seconds?
Yes
SYSTEM OK
29
Servicing Instructions - Replacing Parts
1. General
1.1
All principal components can be replaced without removing
the appliance from its installation, although it is essential
that the gas supply to the appliance is turned off at the
isolation device before proceeding further.
1.2
Before replacing some of the components it will first be
necessary to remove the burner assembly from the
appliance by following the instructions below.
1.3
If for any reason the flue has to be removed from the
appliance, the seal must be replaced in the inner spigot.
2. Removing the Burner Unit
Ensure the appliance is cold before proceeding.
2.1
Turn the gas supply off at the isolation device. Then
disconnect the supply pipe.
2.2
Remove the decorative front from the appliance by referring
to the separate instructions supplied.
2.3
Remove the glass frame by unscrewing the 2 lower outer
screws, see Diagram 1, Arrow A, by several turns, there is
no need to fully remove these 2 screws.
Refer to the separate decorative front instructions to replace
the front on the appliance.
UNDER NO CIRCUMSTANCES SHOULD THE
APPLIANCE BE USED IF ANY OF THE GLASS
FRAME RETAINING SCREWS ARE LOOSE OR
MISSING.
2.9
Remove the white stones (Stone Effect) or ceramic coals
and liners (Coal Effect) and place on a clean dry surface.
2.10 Remove glass frame seal from the appliance. Push the
arrow-headed spring clips out of the body.
It may be necessary to slightly compress the clips to ease
removal, see Diagram 2, Detail A.
NOTE: Only the lower seven clips need to be removed.
2
2
1
1
Detail A
2.4 Remove the remaining 6 screws, see Diagram 1, Arrow B.
1
B
B
B
2.11 Fully remove the 2 lower outer fixing screws from the
appliance, see Diagram 1, Arrow A.
B
Manual Control
2.8
B
A
B
3
A
2.5
Lift the glass frame clear of the appliance and carefully
place to one side.
2.6
The glass frame must be refitted to the appliance following
cleaning or servicing.
Ensure that the fibre glass seal on the box is intact, then
lower the glass frame onto the 2 lower fixing screws, see
Diagram 1, Arrow A.
2.7
Fit the other 6 fixing screws, see Diagram 1, Arrow B.
2.8
Tighten all 8 screws to secure the frame, see Diagram 1.
Replace ALL of the securing screws ensuring that a screw is
present in all fixing slots.
NEVER OPERATE THE APPLIANCE WHEN THE GLASS
FRAME IS REMOVED OR BROKEN.
30
Remove the lower screw positioned centrally below the
control valve knob, see Diagram 3.
Posi screw
2.12 The burner unit can now be removed from the appliance,
see 2.19.
Remote Control
2.13 The burner unit can now be removed from the appliance,
see 2.19.
Servicing Instructions - Replacing Parts
Slide Control
All Models
2.14 Remove the battery before carrying out work on this
appliance.
Removing the battery:
2.15 The appliance battery is located at the bottom left of the
appliance behind the ash cover, see Diagram 4.
4
9V Battery
Ignition Unit
2.19 The burner unit can now be removed from the appliance.
Lift the front of the assembly up and out from the appliance
Take care not to damage the door seal.
2.20 Replace in reverse order.
2.21 When refitting the burner unit, ensure the rear of the tray
slides under the retaining bracket on the rear of the
appliance, see Diagram 7.
NOTE: The burner unit and pipe work have been
removed for clarity.
7
Retaining
Bracket
Retaining
Bracket
Burner
Tray
2.16 Remove the 2 lower screws positioned either side of the
control valve bracket, see Diagram 5.
Detail A
5
Manual Control
model shown
Burner
Tray
3. Pilot Unit
2.17 Remove the M4 lock nut and spacer securing the slider arm
to the appliance, see Diagram 6.
Ensure that the spacer is retained and replaced when the
burner unit is reassembled.
The pilot unit assembly consists of three components which
can be individually changed, these are:-
3a. Pilot Injector
3b. Electrode
3c. Thermocouple
3a. Pilot Injector - Stone Effect
3.1
6
Undo the pilot pipe from the bulkhead fitting and from the
underside of the pilot unit, see Diagram 8.
8
M4 Lock Nut and spacer
2.18 The burner unit can now be removed from the appliance,
see 2.19.
Take care not to catch the slide mechanism when
removing the burner.
3.2
Remove the pipe and the injector drops out from the pilot
unit. Take care not to loose or damage the injector.
3.3
Replace in reverse order and check for gas leaks.
31
Servicing Instructions - Replacing Parts
3a. Pilot Injector - Coal
3.4
3b. Electrode
Undo the pilot pipe from the valve and from the under side
of the pilot unit, see Diagrams 9, 10 or 11.
9
Manual Control
10
Remote Control
3.7
Pull the ignition lead from the electrode and undo the
retaining nut, see Diagram 12.
12
3.8
Replace with new electrode. Do not over tighten the nut as
this could break the new component.
3.9
Replace the ignition lead.
3.10 Replace in reverse order.
3c. Thermocouple
11
Slide Control
3.10 Disconnect the thermocouple from the gas valve,
see Diagram 13, 14 or 15.
13
3.5
Remove the pipe and the injector drops out from the pilot
unit. Take care not to loose or damage the injector.
3.6
Replace in reverse order and check for gas leaks.
Manual Control
Remote Control
14
D
32
Servicing Instructions - Replacing Parts
Slide Control
15
5. Gas Valve
Manual Control &
Remote Control
5.1
To remove the gas valve first remove the thermocouple,
see Diagram 17 or 18, Arrow A.
17
Manual Control
B
E
3.11 Undo the thermocouple nut in the pilot unit by half a turn.
This will release the thermocouple.
LOGIC HE STONE
3.12 Remove the sealing plate, see Diagram 16, by removing the
pozi head screw.
NOTE: The sealing plate needs to be re-sealed after the
new thermocouple is fitted.
D
A
C
16
18
Remote Control
E
WHEN REPLACING WITH A NEW THERMOCOUPLE
TAKE CARE TO BEND THE NEW COMPONENT TO THE
EXACT SHAPE OF THE ORIGINAL ONE.
D
Undo the pilot pipe from the gas valve, see Diagram 17 or 18,
Arrow B.
5.3
Undo the inlet pipe from the gas valve, see Diagram 17 or 18,
Arrow C.
5.4
Undo the main injector feed pipe from the gas valve,
see Diagram 17 or 18, Arrow D.
5.5
Disconnect the ignition lead from the pilot unit, see Diagram
17 or 18, Arrow E. (For Logic HE Stone, the sealing plate
needs to be removed, see Diagram 16).
3.15 Lock the retaining nut just enough to grip the thermocouple.
4. Piezo
Manual & Remote only
A B
5.2
3.13 Replace in reverse order.
3.14 When replacing the thermocouple into the pilot unit ensure
the component is pushed fully into the hole. There is a stop
on the thermocouple to set the height.
C
Manual model only:
Note: For the Manual Control Valve the Ignition lead and
Piezo are part of one complete unit and must be replaced at
the same time, see Section 6.
Remote Control:
Manual and Remote:
4.1
The Piezo assembly used on this appliance is not
serviceable and is unlikely to fail. If a new piezo is required
it will be necessary to change the gas valve,
refer to Section 5.
5.7
The gas valve can now be removed from the burner unit.
5.8
To replace the gas valve reverse the above procedure.
Make sure the sealing plate on Logic HE Stone models is
re-sealed.
5.6
5.9
Pull off the gas valve control knob and remove the locking
nut using a 17mm spanner.
Check for gas leaks.
33
Servicing Instructions - Replacing Parts
5.17Undo 2 screws securing the gas valve to the bracket,
see Diagram 22.
Slide Control
22
5.10 To remove the gas valve first remove the thermocouple,
see Diagram 19, Arrow A.
19
Screws
5.18 Replace in reverse order.
5.19
Check for gas leaks.
A
C
D
B
5.11 Undo the pilot pipe from the gas valve, see Diagram 19,
Arrow B.
6. Ignition Lead
6.1
The different control versions of this appliance have different
servicing requirements for the Ignition Lead.
Follow the relevant section for each product.
Manual Control
5.12 Undo the inlet pipe from the gas valve, see Diagram 19,
Arrow C.
5.13 Undo the main injector feed pipe from the gas valve,
see Diagram 19, Arrow D.
5.14 Disconnect the 2 leads from the micro-switch, see Diagram 20.
20
6.2
The Ignition lead and Piezo on this appliance are part of one
complete unit and must be replaced at the same time.
To replace the unit remove the control knob on the front of
the valve cover and undo the nut securing the valve, see
Diagram 23.
23
Leads
Bracket
Micro-switch
5.15 Undo the screw from the end of the spindle and remove the
bracket, see Diagram 21. Ensure the bracket is replaced
during reassembly.
6.3 Disconnect all other valve connections on the rear of the
valve.
5.16 Undo the 2 screws securing the bracket to the bottom of the
burner unit, see Diagram 21.
6.4
6.5
21
The valve will now come off.
Remove the clip from around the front of the valve,
see Diagram 24.
24
Screw
34
Screw
Ignition
lead
Clip
Piezo
Servicing Instructions - Replacing Parts
6.6
Rotate the piezo anti-clockwise until a tab appears in the
slot at the front, see Diagram 25.
25
6.13 Disconnect the ignition lead from the gas valve and the pilot,
see Diagram 28.
28
Piezo
Ignition
lead
Tab
6.7
Withdraw the Piezo unit forward from the valve.
6.8
Replace with a new unit and re-assemble the valve into the
burner unit .
6.9
Check the operation of the Piezo ignitor making sure that
both ignition ‘clicks’ are functioning.
6.10 Reassemble the appliance.
6.14 Replace with a new ignition lead following the same route as
the old one. Replace the valve cover and the pilot assembly.
6.15 Refit the burner.
6.16 Check the operation of the new ignition lead.
6.17
Remote Control
6.11 Undo the single screw that secures the left hand side of the
control cover, see Diagram 26.
26
Reassemble the appliance.
Slide Control
6.18 Disconnect the ignition lead from the ignition unit and the
pilot unit, see Diagram 29.
29
Pilot
Unit
Ignition
Unit
Ignition Lead
6.12 To release the right hand side of the control cover insert the
narrow blade screwdriver into the slot shown in Diagram 27,
lever it gently and pull from the right hand side at the same
time. The cover will now come off, there is a small
cylindrical metal spacer inside the cover, this must be kept
and replaced on the fixing screw during re-assembly.
27
6.19 Replace with a new ignition lead following the same route
as the old one.
3.20 Refit the burner.
3.21 Check the operation of the new ignition lead.
3.22 Reassemble the appliance.
35
Servicing Instructions - Replacing Parts
7. Main Injector
7.1
8. Mag Unit
Undo the injector compression nut and bulkhead nut, see
Diagram 30, 31 or 32, arrows D and E, pull the pipe clear of
the injector body.
30
8.1
Undo the thermocouple nut, see Diagram 33, 34 or 35, Arrow B.
33
Manual Control
Manual Control
D
B
E
34
Remote Control
31
Remote Control
D
B
E
Slide Control
32
35
Slide Control
D
E
B
7.2
Rotate the injector until it is fully removed.
8.2
7.3
Replace with the correct replacement injector. When
ordering, always state the model, gas type and serial
number.
Undo the mag unit retaining nut at the back of the control
valve behind the thermocouple nut.
8.3
After removing the retaining nut, the mag unit can be tapped
out and a replacement fitted.
7.4
Reassemble and turn the gas supply on, check for any
leaks.
8.4
Replace the mag unit retaining nut and tighten.
Note - this is a gas-tight seal.
8.5
Replace the thermocouple and check for gas leaks.
8.6
After reassembly, carry out the flame failure functional check
as detailed in the Fault Finding chart, especially the time it
takes for the mag unit to close.
36
Servicing Instructions - Replacing Parts
9. Ignition Unit
(Slide Control Model only)
10. Changing between Gas Types
9.1
Remove the battery, see Section 2.
9.2
Remove the 2 leads and the pilot ignition lead from the
ignition unit, see Diagram 36.
36
Manual Control:
BURNER ASSEMBLY
Pilot Ignition
Lead
Screw
(Behind unit)
Screw
The following parts must be changed when converting an
appliance from one gas type to another:
DATABADGE
NG
LPG
NG
LPG
LOGIC HE COAL
GZ8187
GZ8335
PR1053
PR1059
LOGIC HE STONE
GZ8152
GZ8333
PR1060
PR1061
Remote Control:
BURNER ASSEMBLY
Leads
9.3
9.4
Undo the 2 screws securing the unit in place, see Diagram 33.
Replace in reverse order.
NG
LPG
LOGIC HE COAL
GZ10733
GZ11165
LOGIC HE STONE
GZ11168
GZ11169
DATABADGE
NG
LPG
PR1878
Slide Control:
BURNER ASSEMBLY
NG
LPG
LOGIC HE COAL
GZ9476
GZ11113
LOGIC HE STONE
GZ11116
GZ11124
DATABADGE
NG
LPG
PR1591
Note: The control valve will be set for the particular appliance
and gas type. In all instances, when ordering new parts, be
sure to quote the appliance type and serial number.
Use only genuine Gazco replacement parts.
Non-standard components will invalidate the guarantee
and may be dangerous.
37
Servicing Instructions - Replacing Parts
11. Spares Part Lists - Stone Effect
Manual
Remote
WHITE STONES
CE0732
VITREOUS ENAMEL LINER
GZ8303
Slide Control
NATURAL GAS PARTS
MAIN BURNER INJECTOR
IN0051
PILOT ASSEMBLY
PI0069
AERATION PLATE
GZ3869
GAS VALVE (NG ONLY)
GC0156
GC0088K
GC0168
LPG PARTS
MAIN BURNER INJECTOR
IN0049
PILOT ASSEMBLY
PI0070
AERATION PLATE
GZ3867
GAS VALVE (LPG ONLY)
GC0158
GC0088K
GC0168
MISCELLANEOUS
IGNITION LEAD/PIEZO
GC0159
GC0090
EL0578
MAGNETIC UNIT
GC0160
GC0166
GC0173
CONTROL KNOB
GC0058
-
-
WINDOW SEAL
FA0600
THERMOCOUPLE
PI0074
ELECTRODE
PI0075
IGNITOR UNIT
-
-
EL0573
UPGRADE KIT
-
8455
-
CONTROL VALVE COVER
-
GC0087
-
MICROSWITCH
-
-
EL0572
38
Servicing Instructions - Replacing Parts
12. Spares Part Lists - Coal Effect
Manual
Remote
FRONT COAL
CE0490
FLAME BAFFLE
CE0758
SIDE PANEL LH
CE0754
SIDE PANEL RH
CE0755
REAR PANEL
CE0757
TOP PANEL
CE0756
LOOSE COAL SET
CE0496
Slide Control
NATURAL GAS PARTS
MAIN BURNER INJECTOR
IN0001
PILOT ASSEMBLY
PI0069
AERATION PLATE
GZ3966
GAS VALVE (NG ONLY)
GC0156
GC0088K
BURNER COVER GASKET
GC0168
CE0836
LPG PARTS
MAIN BURNER INJECTOR
IN0056
PILOT ASSEMBLY
PI0070
AERATION PLATE
N/A
GAS VALVE (LPG ONLY)
GC0158
GC0088K
BURNER COVER GASKET
GC0168
CE0837
MISCELLANEOUS
IGNITION LEAD/PIEZO
GC0159
GC0090
EL0578
MAGNETIC UNIT
GC0160
GC0166
GC0173
CONTROL KNOB
GC0058
-
-
WINDOW SEAL
FA0600
THERMOCOUPLE
PI0077
ELECTRODE
PI0075
IGNITOR UNIT
-
-
EL0573
UPGRADE KIT
-
8455
-
CONTROL VALVE COVER
-
GC0087
-
MICROSWITCH
-
-
EL0572
39
Service Records
1ST SERVICE
Date of Service:..........................................................................
Date of Service:..........................................................................
Next Service Due:......................................................................
Next Service Due:......................................................................
Signed:.......................................................................................
Signed:.......................................................................................
Retailer's Stamp/Gas Safe Registration Number
Retailer's Stamp/Gas Safe Registration Number
3RD SERVICE
4TH SERVICE
Date of Service:..........................................................................
Date of Service:..........................................................................
Next Service Due:......................................................................
Next Service Due:......................................................................
Signed:.......................................................................................
Signed:.......................................................................................
Retailer's Stamp/Gas Safe Registration Number
Retailer's Stamp/Gas Safe Registration Number
5TH SERVICE
6TH SERVICE
Date of Service:..........................................................................
Date of Service:..........................................................................
Next Service Due:......................................................................
Next Service Due:......................................................................
Signed:.......................................................................................
Signed:.......................................................................................
Retailer's Stamp/Gas Safe Registration Number
Retailer's Stamp/Gas Safe Registration Number
7TH SERVICE
8TH SERVICE
Date of Service:..........................................................................
Date of Service:..........................................................................
Next Service Due:......................................................................
Next Service Due:......................................................................
Signed:.......................................................................................
Signed:.......................................................................................
Retailer's Stamp/Gas Safe Registration Number
Retailer's Stamp/Gas Safe Registration Number
9TH SERVICE
40
2ND SERVICE
10TH SERVICE
Date of Service:..........................................................................
Date of Service:..........................................................................
Next Service Due:......................................................................
Next Service Due:......................................................................
Signed:.......................................................................................
Signed:.......................................................................................
Retailer's Stamp/Gas Safe Registration Number
Retailer's Stamp/Gas Safe Registration Number
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG
Technical Customer Services: (01392) 261950 Fax: (01392) 261951 E-mail: [email protected]
A member of the Stovax Group
E&OE
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