Installation Instructions

Installation Instructions

911402-00

33/35A Series Rim Exit Device

Devices covered by these instructions:

33/35A Rim Exit Device

CD33/35A Rim Exit Device

EL33/35A Rim Exit Device

SS33/35A Rim Exit Device

Please give these instructions to building owner after device is installed

Special tools needed:

5/64” hex wrench

#10-24 tap

Drill bits: #25, 1/8”, 1/4”,

5/16”, 13/32”

Index:

‡ Screw chart ............................ 2

‡ Device installation ................ 3-5

‡ Optional equipment .............. 6-7

‡ Strike preparation .............. 9-10

‡ Template .......................... 11-12

© 2011 Ingersoll-Rand Company

1-877-671-7011

911402_00 Rev. 3/11_b

A

B

C

G

H

2

D

E

F

SCREW CHART

1/4-20 x 1”

1/4-20 x 1-1/2”

Trim mount or sex bolts:

(1-3/4” door)

(2-1/4” door)

#10-24 X 1”

#10 X 1-1/4”

#10-24 X 3/4”

#10-24 X 1-1/8”

Metal door surface mount

(Yellow)

Wood door surface mount

Surface mount or

Sex bolts 1-3/4” door (silver)

Sex bolts 2-1/4” door (silver)

#10-16 X 3/8” Thread cutting

End cap

#10-12 x 10-24 x 1-1/4” combination

Metal or wood frame

#10-24 X 3/4”

#10 X 1-1/2” Wood screw

Metal frame

Wood frame

#10-12 x 10-24 x 1-1/4” combination

Metal or wood frame

#8-18 x 3/8” thread cutting Center case cover

1

on door and frame as shown.

RHR shown

(LHR opposite)

2

Prepare frame for strike using paper templates.

See pages 9 and 10 for strike templates and frame preparation dimensions.

1439 strike preparation shown

*39-13/16”

to finished floor

3

* For double doors with a mullion and strike already installed, use existing strike center line.

Install strike using two screws only at this time.

1439 Strike (standard)

Door

Install strike

1/16” past door side of stop

E

4

If using a 1439 strike, install wear strip. If not, go to step 5.

Door side

Wear strip

F

299 Strike

G

Door

1606 Strike

Mullion

A. Center wear strip on strike as shown.

B. Mark and drill 1/8” dia. holes (4 places).

C. Install wear strip with flat head drive rivets (4 places) from 1439 strike package.

3

5

5

mark door.

Paper Template

(pages 11 and 12)

6

Prepare lock side of door for device and trim.

See trim instructions for pull side door preparation.

Mark 4 holes

X

Mark door cut-out

X

See template for drill and cut-out information

Mark vertical line X-X for trim alignment

Note: Line X-X is a reference line on the paper template used for trim and exit device alignment. Line X-X shown here should correspond to line X-X in the trim installation instructions

4

7

5 / 1 6 ”

Measure to determine length to cut device.

1-3/16” minimum clearance

(with end cap removed)

D e v i w i t h c e m a o u il g n e d n t i n g h o l e s

Note

If 5/8” diameter wire access hole has been predrilled in door, cut device 5/16” from center of hole.

8

Cut device to length.

Prepare device for cutting

Tape

Anti-rattle clip

(remove while cutting, then replace after cutting)

Cover plate

(flush to pushbar)

Pushbar

Cut device square

Note: Device must be cut square for proper end cap fit cut device

square and remove all burrs

9

Install trim (if using) and secure device center case to door.

1/8”

Cut tailpiece if needed

Tailpiece guide

*Tailpiece

Rotate tailpiece guide to match tailpiece

* Tailpiece is attached to trim or cylinder depending on application

Center case

10

Install hinge stile mounting bracket.

Mark and prepare 2 mounting holes

Mounting bracket flush

Level device

1/4” drill inside

13/32” drill outside

13/32” drill thru

Secure mounting bracket

A

Trim (optional)

OR

#325 Sex bolts

(required when not using trim)

11

Adjust strike with shim (if necessary) and secure strike.

Shim strike for 3/16” clearance to chassis

1409 Strike

299/299F/1606 Strike

3/16”

3/16”

Shim

(if necessary)

Shim

(if necessary)

299 - Add plate and middle screw

#425

Sex bolts

(required)

12

B

2 support screws

C

Install 2 support screws, center case cover, and end cap.

Remove protective film from pushbar

H

Center case cover

Strike plate

#25 Drill

#10-24 tap

1/8” Drill pilot

1” deep

F

End cap

D

5

OPTIONAL EQUIPMENT

CD (CYLINDER DOGGING)

1. Remove mortise cylinder cam and reinstall in reverse (Figure 1).

2. Insert key and rotate cam to install the cylinder to the cover plate (Figure 2).

3. Remove key to slide cover plate in position in the mechanism case.

Std. mortise cylinder

Std. mortise cylinder

Offset toward pushbar

Dogging plate cover

Mortise cylinder cam

Mortise cylinder cam

CD function conversion

Figure 1

Cylinder locating washer

Dogging procedure

Turn cylinder key clockwise approx. 1/8 turn for standard dogging

Depress pushbar

Figure 2

Std. mortise cylinder

Cylinder collar

Cylinder lock nut

Mechanism case

SS WIRING

Touchbar switch

(see note 1)

Yel

Red

Blue

Yel

Red

Blue

Cable

Cylinder switch

(see note 2)

Vio

Wht

Gry

Blk

Wht

Grn switch

Touchbar

Touchbar

NOTES:

1.

The touchbar switch is actuated whenever the touchbar is depressed or the device latch bolt is retracted. This switch may be used for initiating an alarm.

2.

The cylinder switch is actuated when the key is inserted into the lock cylinder and turned clockwise. This switch may be used for shunting or resetting an alarm.

3.

A continuous current electric hinge or equivalent is required to transfer the wiring from the door to the frame.

5 / 8 ” d i a .

4.

Splice electric hinge wires and cable wires together with wire nuts. Unused wires should be cut off or insulated.

Continuous current electric hinge

(see note 3)

5.

Cut device to proper length before connecting cable and switch wires.

5 / 1 6 ”

Drill 5/8” dia. wire access hole thru device side of door.

Lock cylinder

Cylinder switch

6

OPTIONAL EQUIPMENT - CONTINUED

12 AWG required for distances up to 200’

14 AWG permitted for distances 0-100’

EL WIRING

EL

Solenoid

Potted circuit board

}

Solenoid draws 16 A inrush current from PS914.

Solenoid must be wired to a 900-2RS logic board:

If 900-2RS logic board, refer to instructions

44487056.

ELECTRICAL SPECIFICATIONS

Voltage: 24 VDC

Current: 16 A inrush (0.3 sec.)

0.25 A holding

If 900-4RL logic board, refer to instructions

44487080.

NOTE

When power is applied to the potted circuit

board, the solenoid receives a momentary signal to retract and a separate signal to hold as long as power is applied. When attempting to retract solenoid again, power must be removed from the circuit and reapplied.

Solenoid

Potted Circuit Board

Install after device has been mounted on door

Troubleshooting solenoid operation

Do not cut device with potted circuit board installed

5 / 8 ” d i a .

If the solenoid fails to retract the latch bolt when power is applied, recheck wiring for proper connections.

If solenoid retracts latch bolt momentarily but will not remain in energized position:

1. Check wiring for proper connections, gauge, and distances.

2. Check for latch bolt binding caused by improper strike installation, warped door, etc.

Electric power transfer

Drill 5/8” dia. wire access hole thru device side of door.

5 / 1 6 ”

EL ADJUSTMENT PROCEDURE

A. Check for proper function:

1. Make sure device is not dogged.

2. Depress pushbar and make sure latch bolt retracts and extends fully (see Figure 3).

3. Electrically energize solenoid and hold.

4. Check latch bolt(s) for full retraction (must clear strike (see Figure 3).

5. Release solenoid and check latch bolt extension (see Figure 3).

6. Continue to Section B if device does not function electrically.

1

B. Determine if dogging rod adjustment is too long or short:

1. The dogging rod adjustment is too long if latch bolt does not retract and clear strike (see Section C for adjustment).

2. The dogging rod adjustment is too short if latch bolt does not fully extend or latch bolt fully retracts but solenoid releases while energized (see Section D for adjustment).

C. Adjust solenoid if dogging rod is too long (see Figure 4):

1. Remove end cap and dogging cover .

2. Loosen cap screw .

3. Hold plunger depressed in solenoid housing .

Note: Push hard against plunger to overcome an internal spring in solenoid housing .

4. Turn threaded bushing in to shorten dogging rod so latch bolt fully retracts.

5. Tighten cap screw .

Note: Cap screw must be tightened against flat on threaded bushing . Apply a few drops of Loc-Tite 222 to threads of cap screw .

6. Replace dogging cover and end cap .

7. Return to Section A to check for proper function.

2

Latch bolt extended

3/4”

Latch bolt retracted

Flush within 1/16”

Figure 3

6 5 3 4

Figure 4

7

D. Solenoid adjustment if dogging rod adjustment is too short (see Figure 4):

1. Remove end cap and dogging cover .

2. Loosen cap screw .

3. Hold plunger depressed in solenoid housing .

4. Turn threaded bushing out to lengthen dogging rod so plunger just bottoms in solenoid housing and latch bolt is fully retracted.

Note: Push hard against plunger to overcome an internal spring in solenoid housing .

5. Tighten cap screw .

Note: Cap screw must be tightened against flat on threaded bushing . Apply a few drops of

Loc-Tite 222 to threads of cap screw .

6. Replace dogging cover and end cap .

7. Return to Section A to check for proper function.

7

8

1439 Strike

1439 Strike

Frame Preparation

RHR shown

(LHR opposite)

#25 Drill

#10-24 tap

1/8” Drill pilot

1” deep

Blade stop

7/8”

7/8”

7/16”

1-9/16” to face of door

7/16”

9

10

Door

299 Strike

Template

Stop

Template

Cut paper along this line and place on door stop against edge of door

(see picture below)

5/8”

RHR

#25 Drill

#10-24 tap

1/8” Drill pilot

1” deep

1-1/16”

1-1/16”

LHR

Line X-X is a reference line for trim and exit device alignment.

Line X-X shown here should correspond to line X-X in the trim installation instructions

X

Holes - 2 places

#25 drill inside

#10-24 tap

1/8” diameter drill

1” deep pilot hole

3/16”

Align this line with edge of strike or roller

7/8”

7/8”

1/4”

Cut-out device side only

5/8” deep for wood door

33/35A Rim device

Template

LHR

3-1/8”

1-3/16”

of device

1-3/16”

1/4”

Radius

7/32”

7/8”

19/32”

3-1/8”

X

Holes - 2 places

5/16” drill inside

13/32” drill outside (sex bolts)

1/2” drill outside (trim)

13/32” drill thru (sex bolts)

1/2” drill thru (trim)

11

33/35A Rim device

Template

RHR

3-1/8”

Cut-out device side only

5/8” deep for wood door

Device

1/4”

X

Line X-X is a reference line for trim and exit device alignment. Line X-X shown here should correspond to line X-X in the trim installation instructions

Holes - 2 places

#25 drill inside

#10-24 tap

1/8” diameter drill

1” deep pilot hole

3/16”

Align this line with edge of strike or roller

1-3/16”

Device

7/8”

7/8”

1-3/16”

3-1/8”

1/4”

Radius

7/32”

7/8”

19/32”

Holes - 2 places

5/16” drill inside

13/32” drill outside (sex bolts)

1/2” drill outside (trim)

13/32” drill thru (sex bolts)

1/2” drill thru (trim)

X

12