Terminal Block/Terminal Blocks/DIN rail/din-rail

Terminal Block/Terminal Blocks/DIN rail/din-rail
AutomationDirect Controllers
and ZIPlinks
Modules
Feedthrough
Connector Modules
Fuse Modules
ZL-RTB40
ZL-RFU40
ZL-RFU20
ZL-RTB50
ZL-RTB20
Fuse modules provide fuse protection for PLC output devices.
The 16 and 32-point fuse modules include replaceable fuses
and protective safety covers.
Feedthrough modules provide low-cost and compact field wiring screw
termination solutions for quickly connecting Link cables with PLCs.
24V DC-Powered Relay Module
Sensor Input Modules
ZL-RRL16-24-2
ZL-RRL16-24-1 (sink and source models available)
Our DC-powered relay module provides isolation, switches high current
(10A) loads, is offered in 16 points, and includes diode protection to
prevent voltage spikes at the relay coil from damaging connected PLC I/O
Relays included
Relays included
24VDC Stand-Alone
Relay Modules
ZL-RLS1-24
ZL-RLS4-24
24 VDC stand-alone relay modules use
plug-in relays for switching high current
(10A) loads.
24VDC and 120VAC
Transorb Modules
ZL-TSD8-24 ZL-TSD8-120
8-channel devices used to suppress counterelectromotive force (CEMF) generated
by switching inductive loads which can
cause unexpected PLC system shutdown.
ZL-LTB32-24
ZL-LTB16-24
LED modules provide simple and logical termination for 3-wire sensors
or other devices. These modules offer visual LED indication of device
input status for quick troubleshooting. The LED/sensor modules are
available in 16 and 32-point versions.
ZL-RLS1-12
120 VAC Stand alone relay
modules use plug-in relays for
switching high current (10A) loads.
Communication
Distribution Modules
Communications
Port Adapters
ZL-CDM-RJ12X4 ZL-CDM-RJ12X10
The RJ12 multi-port distribution
modules allow for fast and convenient RS485 multi-drop connections.
• Pre-wired • Ready-to-wire • D-Subminiature • and more!
ZL-RTB-DB25
ZL-RTB-DB15
These connector modules provide a fast
and convenient method of transitioning
between D-Sub connectors and field wiring
devices.
ZL-RTB-DB09
ZL-RLS4-120
Cables
RJ12 Feedthrough
Module
D-Sub Feedthrough
Modules
120VAC Stand-Alone
Relay Modules
ZL-CMA15L ZL-CMA15
Communication adaptors eliminate
the hassle associated with connecting
crimp or solder connectors to PLC
communication ports.
ZL-RTB-RJ12
The RJ12 feedthrough module
provides convenient break-out of
wiring to terminal blocks.
Modules mount on 35 mm DIN
rail part # DN-R35S1.
See Accessories in previous
Terminal Blocks section
ZIPLink cables are available in a number of pre-wired and ready-to-wire configurations
that accommodate the majority of our DirectLOGIC and CLICK PLC discrete I/O modules.
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Solutions
Company
Information
Systems
Overview
Wiring Solutions using the ZIPLink Wiring System
Programmable
Controllers
ZIPLinks eliminate the normally tedious process of wiring between devices by utilizing prewired cables and DIN rail mount connector
modules. It's as simple as plugging in a cable connector at either end or terminating wires at only one end. Prewired cables keep
installation clean and efficient, using half the space at a fraction of the cost of standard terminal blocks. There are several wiring
solutions available when using the ZIPLink System ranging from PLC I/O-to-ZIPLink Connector Modules that are ready for field
termination, options for connecting to third party devices, GS, DuraPulse and SureServo Drives, and specialty relay, transorb and
communications modules. Pre-printed I/O-specific adhesive label strips for quick marking of ZIPLink modules are provided with
ZIPLink cables. See the following solutions to help determine the best ZIPLink system for your application.
Field I/O
Software
C-more &
other HMI
Drives
Solution 1: DirectLOGIC, CLICK and Productivity3000
I/O Modules to ZIPLink Connector Modules
When looking for quick and easy I/O-to-field termination, a ZIPLink
connector module used in conjunction with a prewired ZIPLink cable,
consisting of an I/O terminal block at one end and a multi-pin
connector at the other end, is the best solution.
Soft
Starters
Using the PLC I/O Modules to ZIPLink Connector
Modules selector tables located in this section,
1. Locate your I/O module/PLC.
2. Select a ZIPLink Module.
3. Select a corresponding ZIPLink Cable.
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Solution 2: DirectLOGIC, CLICK and Productivity3000
I/O Modules to 3rd Party Devices
When wanting to connect I/O to another device within close proximity
of the I/O modules, no extra terminal blocks are necessary when using
the ZIPLink Pigtail Cables. ZIPLink Pigtail Cables are prewired to an I/O
terminal block with color-coded pigtail with soldered-tip wires on the
other end.
Current
Sensors
Using the I/O Modules to 3rd Party Devices selector tables
located in this section,
1. Locate your PLC I/O module.
2. Select a ZIPLink Pigtail Cable that is compatible
with your 3rd party device.
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Solution 3: GS Series and DuraPulse Drives
Communication Cables
Need to communicate via Modbus RTU to a drive or a
network of drives?
ZIPLink cables are available in a wide range of
configurations for connecting to PLCs and SureServo,
SureStep, Stellar Soft Starter and AC drives. Add a ZIPLink
communications module to quickly and easily set up a
multi-device network.
Using the Drives Communication selector tables located in
this section,
1. Locate your Drive and type of communications.
2. Select a ZIPLink cable and other associated hardware.
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-113
Wiring Solutions
Solution 4: Serial Communications Cables
ZIPLink offers communications cables for use with DirectLOGIC, CLICK,
and Productivity3000 CPUs, that can also be used with other communications devices. Connections include a 6-pin RJ12 or 9-pin, 15-pin and 25pin D-sub connectors which can be used in conjunction with the RJ12 or
D-Sub Feedthrough modules.
Using the Serial Communications Cables selector
table located in this section,
1. Locate your connector type
2. Select a cable.
Solution 5: Specialty ZIPLink Modules
For additional application solutions, ZIPLink modules are available in a
variety of configurations including stand-alone relays, 24VDC and
120VAC transorb modules, D-sub and RJ12 feedthrough modules,
communication port adapter and distribution modules, and SureServo
50-pin I/O interface connection.
Solution 6: ZIPLink Connector Modules to 3rd Party
Devices
If you need a way to connect your device to terminal blocks without
all that wiring time, then our pigtail cables with color-coded
soldered-tip wires are a good solution. Used in conjunction with any
compatible ZIPLink Connector Modules, a pigtail cable keeps wiring
clean and easy and reduces troubleshooting time.
Using the ZIPLink Specialty Modules selector table
located in this section,
1. Locate the type of application.
2. Select a ZIPLink module.
Using the Universal Connector Modules and Pigtail
Cables table located in this section,
1. Select module type.
2. Select the number of pins.
3. Select cable.
Volume 14
e29-114
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
PLC I/O Modules to ZIPLink
Connector Modules - CLICK
Company
Information
Systems
Overview
Programmable
Controllers
CLICK PLC Output Module ZIPLink Selector
ZIPLink
PLC
CLICK PLC Input Module ZIPLink Selector
ZIPLink
PLC
Input
Module
# of
Terms
Cable Part
No.
Output
Module
C0-08ND3
11
Feedthrough
ZL-RTB20
ZL-C0-CBL11**
C0-08TD1
11
Feedthrough
ZL-RTBB20
ZL-C
C0-C
CBLL11*
C0-08ND3-1
11
Feedthrough
ZL-RTB20
ZL-C0-CBL11**
C0-08TD2
11
Feedthrough
ZL-RTB20
ZL-C0-CBL11*
C0-08NE3
11
Feedthrough
ZL-RTB20
ZL-C0-CBL11**
C0-08TR
11
Feedthrough
ZL-RTB20
ZL-C0-CBL11*
C0-08NA
11
Feedthrough
ZL-RTB20
ZL-C0-CBL11**
C0-08TA
11
Feedthrough
ZL-RTBB20
ZL-C
C0-C
CBLL11*
Feedthrough
ZL-RTB20
ZL-C0-CBL20**
C0-16ND3
20
Feedthrough
ZL-RTBB20
ZL-C
C0-C
CBLL20*
Sensor
ZL-LTB16-24
ZL-C0-CBL20**
Fuse
ZL-RFU
U202
ZL-C
C0-C
CBLL20*
Feedthrough
ZL-RTB20
ZL-C0-CBL20**
Relay (sinking)
ZL-RRLL16-24-1
ZL-C
C0-C
CBLL20*
Sensor
ZL-LTB16-24
ZL-C0-CBL20**
Feedthrough
ZL-RTBB20
ZL-C
C0-C
CBLL20*
Fuse
ZL-RFU
U202
C0-C
CBLL20*
ZL-C
Relay (sourcing)
ZL-RRLL16-24-2
ZL-C
C0-C
CBLL20*
Feedthrough
ZL-RTBB20
ZL-C
C0-C
CBLL20*
C0-16NE3
Module Part
Component No.
C0-16TD1
# of Terms Component
20
20
C0-16TD2
CLICK PLC Combo In/Out Module ZIPLink Selector
ZIPLink
PLC
Combo
Module
# of Terms Component
Module Part Cable Part
No.
No.
C0-00DD1-D
20
Feedthrough
ZL-RTB20
ZL-C0-CBL20*
C0-00DD2-D
20
Feedthrough
ZL-RTB20
ZL-C0-CBL20*
C0-00DR-D
20
Feedthrough
ZL-RTB20
ZL-C0-CBL20*
C0-00AR-D
20
Feedthrough
ZL-RTB20
ZL-C0-CBL20*
C0-01DD1-D
20
Feedthrough
ZL-RTB20
ZL-C0-CBL20*
C0-01DD2-D
20
Feedthrough
ZL-RTB20
ZL-C0-CBL20*
C0-01DR-D
20
Feedthrough
ZL-RTB20
ZL-C0-CBL20*
C0-01AR-D
20
Feedthrough
ZL-RTB20
ZL-C0-CBL20*
C0-04TRS¹
20
20
Module Part Cable Part
No.
No.
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
* Select the cable length by replacing the * with: Blank = 0.5m, -1 = 1.0m,
or -2 = 2.0m.
Photo
Sensors
1 Note: The C0-04TRS relay output is derated not to exceed 2A per point max.
Limit
Switches
when used with the ZIPLink wiring system.
2 Note: Fuses (5 x 20 mm) are not included. See Edison Electronic Fuse section
for (5 x 20 mm) fuse. S500 and GMA electronic circuit protection for fast-acting
maximum protection. S506 and GMC electronic circuit protection for time-delay
performance. Ideal for inductive circuits.
To ensure proper operation, do not exceed the voltage and current rating of
ZIPLink module. ZL-RFU20 = 2A per circuit; ZL-RFU40 = 400 mA per circuit.
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
NOTE: ZIPLINK CONNECTOR MODULES SPECIFICATIONS
FOLLOW THE COMPATIBILITY MATRIX TABLES. ZIPLINK
CABLES SPECIFICATIONS ARE AT THE END OF THIS ZIPLINK
SECTION.
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-115
PLC I/O Modules to ZIPLink
Connector Modules - DL05/06
DL05/06 PLC Output Module ZIPLink Selector
ZIPLink
PLC
DL05/06 PLC Input Module ZIPLink Selector
ZIPLink
PLC
Input
Module
# of
Terms
D0-10ND3
13
Feedthrough
D0-10ND3F
13
D0-16ND3
Part
Component Module
No.
Cable Part
No.
Output
Module
ZL-RTB20
ZL-D0-CBL113*
D0-10TD1
Feedthrough
ZL-RTB20
ZL-D0-CBL13*
Feedthrough
ZL-RTB20
ZL-D0-CBL24*L
Sensor
ZL-LTB16-24
ZL-D0-CBL224*LL
Feedthrough
ZL-RTB20
ZL-D0-CBL110*
24
F0-08NA-1
10
DL05/06 PLC Combo In/Out Module ZIPLink Selector
ZIPLink
PLC
Combo
Module
# of Terms Component
D0-16TD1
24
D0-10TD2
13
D0-16TD2
24
Feedthrough
ZL--RTTB20
ZLL-D00-CBL113*
Feedthrough
ZL--RTTB20
ZLL-D00-CBL224*
Fuse
ZL--RFFU203
ZLL-D00-CBL224*
Relay (sinking)
ZL--RRRL16-224--1
ZLL-D00-CBL224*
Feedthrough
ZL--RTTB20
ZLL-D00-CBL113*
Feedthrough
ZL--RTTB20
ZLL-D00-CBL224*
Fuse
ZL--RFFU203
ZLL-D00-CBL224*
Relay (sourcing) ZL--RRRL16-224--2
ZLL-D00-CBL224*
D0-08TR
10
Feedthrough
ZL--RTTB20
ZLL-D00-CBL110*
F0-04TRS1
13
Feedthrough
ZL--RTTB20
ZLL-D00-CBL113*
10
Feedthrough
ZL-RTB20
ZL-D0-CBL110*
D0-08CDD1
13
Feedthrough
ZL-RTB20
ZL-D0-CBL113*
DL05/06 PLC Fixed I/O ZIPLink Selector
ZIPLink
PLC
DL05/06 PLC Analog Module ZIPLink Selector
ZIPLink
PLC
# of Terms Component
13
Part Cable Part
Component Module
No.
No.
Module Part Cable Part
No.
No.
D0-07CDR
Analog
Module
# of Terms
Module
Cable
F0-04AD-1
8
Feedthrough
ZL-RTB20
ZL-D0-CBL88*
F0-04AD-2
8
Feedthrough
ZL-RTB20
ZL-D0-CBL88*
PLC
DL05
# of Terms
Module Part Cable Part
Component No.
No.
Feedthrough
ZL--RTTB20
ZLL-D005-C
CBLL18*
20 (Input side only) Feedthrough
ZL--RTTB20
ZLL-D006X-CBBL200*
20 (Output side only) Feedthrough
ZL--RTTB20
ZLL-D006Y-CBBL200*
18
DL06**
F0-08ADH-1
13
Feedthrough
ZL-RTB20
ZL-D0-CBL113*
F0-08ADH-2
13
Feedthrough
ZL-RTB20
ZL-D0-CBL113*
F0-04DAH-1
13
Feedthrough
ZL-RTB20
ZL-D0-CBL113*
F0-08DAH-1
13
Feedthrough
ZL-RTB20
ZL-D0-CBL113*
F0-04DAH-2
13
Feedthrough
ZL-RTB20
ZL-D0-CBL113*
** Inputs side only connects X0 through X17. X20 thru X23 will have to be hand
wired if used. Output side the power and auxiliary power terminals will have to
be hand wired.
F0-08DAH-2
13
Feedthrough
ZL-RTB20
ZL-D0-CBL113*
1 Caution: The F0-04TRS relay outputs are derated not to exceed 2A per point
F0-2AD2DA-2
8
Feedthrough
ZL-RTB20
ZL-D0-CBL88*
ZL-D0-CBL88*
2 These modules are not supported by the ZIPLink wiring system.
ZL-D0-CBL88*
3 Note: Fuses (5 x 20 mm) are not included. See Edison Electronic Fuse section
F0-4AD2DA-1
8
Feedthrough
ZL-RTB20
F0-4AD2DA-2
8
Feedthrough
ZL-RTB20
F0-04RTD2
Matched Only
See Note 2
F0-04THM2
Matched Only
See Note 2
NOTE: ZIPLINK CONNECTOR MODULES SPECIFICATIONS
FOLLOW THE COMPATIBILITY MATRIX TABLES. ZIPLINK
CABLES SPECIFICATIONS ARE AT THE END OF THIS ZIPLINK
SECTION.
* Select the cable length by replacing the * with: Blank = 0.5m, -1 = 1.0m,
or -2 = 2.0m.
when used with the ZIPLink wiring system.
for (5 x 20 mm) fuse. S500 and GMA electronic circuit protection for fast-acting
maximum protection. S506 and GMC electronic circuit protection for time-delay
performance. Ideal for inductive circuits.
To ensure proper operation, do not exceed the voltage and current rating of
ZIPLink module. ZL-RFU20 = 2A per circuit; ZL-RFU40 = 400 mA per circuit.
Volume 14
e29-116
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
PLC I/O Modules to ZIPLink
Connector Modules - DL205
DL205 PLC Input Module ZIPLink Selector
ZIPLink
PLC
Input
Module
# of
Terms
D2-08ND3
10
D2-16ND3-2
D2-32ND3¹
19
Part
Component Module
No.
Feedthrough
ZL-RTB20
ZL-D2-CBL10*
D2-04TD1²
D2-08TD1
10
10
D2-08TD2
10
D2-16TD1-2
19
ZL-D2-CBL19*
Sensor
ZL-LTB16-24
ZL-D2-CBL19*
Feedthrough
ZL-RTB40
Sensor
ZL-LTB32-24
Feedthrough
ZL-RTB40
40
D2-32ND3-2¹
Output
Module
ZL-RTB20
40
Sensor
ZL-LTB32-24
ZL-D24-CBL40*XX
ZL-D24-CBL40*
ZL-D24-CBL40*X
D2-16TD2-2
ZL-D24-CBL40*
19
ZL-D24-CBL40*XX
ZL-D24-CBL40*
F2-16TD1P
19
F2-16TD2P
19
ZL-D24-CBL40*XX
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10*
D2-08NA-2
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10*
D2-16NA
19
Feedthrough
ZL-RTB20
ZL-D2-CBL19*
D2-32TD1¹
DL205 PLC Combo In/Out Module ZIPLink Selector
ZIPLink
PLC
Combo
Module
# of Terms Component
D2-08CDR
10
Feedthrough
D2-32TD2¹
Module Part Cable Part
No.
No.
ZL-RTB20
ZL-D2-CBL10**
DL205 PLC Analog Module ZIPLink Selector
ZIPLink
PLC
Analog
Module
# of Terms Component
Module
Cable
Field I/O
Feedthrough
ZL-RTB200
ZL-D2--CBBL10*
Software
Feedthrough
ZL-RTB200
ZL-D2--CBBL10*
Feedthrough
ZL-RTB200
ZL-D2--CBBL10*
Feedthrough
ZL-RTB200
ZL-D2--CBBL19*
Fuse
ZL-D2--CBBL19*
Relay
ZL-RFU2205
ZL-RRL166-24-1
Feedthrough
ZL-RTB200
ZL-D2--CBBL19*
Fuse
ZL-RFU2205
ZL-RRL166-24-2
ZL-D2--CBBL19*
Relay
Feedthrough
ZL-RTB200
ZL-D2--CBBL19*
Relay
ZL-RRL166-24-1
ZL-D2--CBBL19*
Feedthrough
ZL-RTB200
ZL-D2--CBBL19*
Relay
ZL-RRL16-24-2
ZL-D2-CBL19*
Feedthrough
ZL-RTB400
Fuse
ZL-RFU4405
Feedthrough
ZL-RTB400
Fuse
ZL-RFU4405
40
† X in the part number represents a 45° angle.
Programmable
Controllers
Module Part Cable Part
No.
No. †
# of Terms Component
ZL-D24-CBL40*
D2-08NA-1
Systems
Overview
DL205 PLC Output Module ZIPLink Selector
ZIPLink
PLC
Cable Part
No. †
Feedthrough
Company
Information
40
ZL-D2--CBBL19*
ZL-D2--CBBL19*
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
ZL-D244-CBL40*
ZL-D244-CBL40*XX
Proximity
Sensors
ZL-D244-CBL40*
ZL-D244-CBL40*XX
Photo
Sensors
ZL-D244-CBL40*
ZL-D244-CBL40*XX
Limit
Switches
ZL-D244-CBL40*
ZL-D244-CBL40*XX
D2-08TA
10
Feedthrough
ZL-RTB200
ZL-D2--CBBL10*
F2-08TA
10
Feedthrough
ZL-RTB200
ZL-D2--CBBL10*
D2-12TA
19
Feedthrough
ZL-RTB200
ZL-D2--CBBL19*
Fuse
ZL-RFU2205
ZL-D2--CBBL19*
D2-04TRS²
D2-08TR
F2-08TRS²
10
Feedthrough
ZL-RTB200
ZL-D2--CBBL10*
10
Feedthrough
ZL-RTB200
ZL-D2--CBBL10*
19
Feedthrough
ZL-RTB200
ZL-D2--CBBL19*
F2-08TR³
10
Feedthrough
ZL-RTB200
ZL-D2--CBBL10*
D2-12TR
19
Feedthrough
ZL-RTB200
ZL-D2--CBBL19*
Fuse
ZL-RFU2205
ZL-D2--CBBL19*
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
F2-04AD-1
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-04AD-1L
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-08AD-1
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-04AD-2
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-04AD-2L
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-08AD-2
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
† X in the part number represents a 45° angle plug
Relays/
Timers
F2-02DA-1
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-02DA-1L
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
* Select the cable length by replacing the * with: Blank = 0.5m, -1 = 1.0m,
or -2 = 2.0m.
Comm.
F2-02DAS-1
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
1 To make a custom cable for the 32-point modules, use: Ribbon-style Connector
F2-08DA-1
19
Feedthrough
ZL-RTB20
ZL-D2-CBL19**
ZL-D24-CON-R, Solder-style 180° connector ZL-D24-CON or Solder-style 45°
connector ZL-D24-CON-X
F2-02DA-2
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-02DA-2L
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-02DAS-2
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-08DA-2
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-4AD2DA
10
Feedthrough
ZL-RTB20
ZL-D2-CBL10**
F2-8AD4DA-1
19
Feedthrough
ZL-RTB20
ZL-D2-CBL19**
F2-8AD4DA-2
19
Feedthrough
ZL-RTB20
ZL-D2-CBL19**
F2-04RTD4
Matched Only
See Note 4
F2-04THM4
Matched Only
See Note 4
2 Caution: The D2-04TD1, D2-04TRS, and F2-08TRS outputs are derated not to
exceed module specs 2A per point and 2A per common when used with
the ZIPLink wiring system.
3 The F2-08TR outputs are derated not to exceed 2A per point and 4A per com-
Pushbuttons/
Lights
Process
Terminal
Blocks &
Wiring
Power
Circuit
Protection
mon when used with the ZIPLink wiring system.
4 The F2-04RTD and F2-04THM modules are not supported by the ZIPLink wiring
system.
Enclosures
Tools
5 Note: Fuses (5 x 20 mm) are not included. See Edison Electronic Fuse section
for (5 x 20 mm) fuse. S500 and GMA electronic circuit protection for fast-acting
maximum protection. S506 and GMC electronic circuit protection for time-delay
performance. Ideal for inductive circuits.
To ensure proper operation, do not exceed the voltage and current rating of
ZIPLink module. ZL-RFU20 = 2A per circuit; ZL-RFU40 = 400 mA per circuit.
NOTE: ZIPLINK CONNECTOR MODULES SPECIFICATIONS
FOLLOW THE COMPATIBILITY MATRIX TABLES. ZIPLINK
CABLES SPECIFICATIONS ARE AT THE END OF THIS ZIPLINK
SECTION.
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-117
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
PLC I/O Modules to ZIPLink
Connector Modules - DL305
DL305 PLC Output Module ZIPLink Selector
ZIPLink
PLC
DL305 PLC Input Module ZIPLink Selector
ZIPLink
PLC
Input
Module
# of
Terms
Module Part
Component No.
D3-08ND21
10
See Note 1
D3-16ND2-1
18
Feedthrough
ZL-RTB20
D3-16ND2F
18
Feedthrough
D3-16ND3F
18
Feedthrough
D3-08NA-11
10
D3-08NA-21
10
D3-16NA
18
D3-08NE31
10
# of Terms Component
10
See Note 1
D3-08TD11
10
See Note 1
ZL-RTB20
ZL-D3-CBL18*
D3-08TD21
10
See Note 1
ZL-RTB20
ZL-D3-CBL18*
D3-16TD1-1
18
ZL-RTB20
ZL-D3-CBL118*
D3-16TD2
See Note 1
ZL-RTB20
ZL-LTB16-24
ZL-D3-CBL118*
DL305 PLC Analog Module ZIPLink Selector
ZIPLink
PLC
Module
Cable
F3-04ADS
18
Feedthrough
ZL-RTB20
ZL-D3-CBL188*
F3-08AD-1
18
Feedthrough
ZL-RTB20
ZL-D3-CBL188*
F3-16AD
18
Feedthrough
ZL-RTB20
ZL-D3-CBL188*
F3-04DA-1
18
Feedthrough
ZL-RTB20
ZL-D3-CBL188*
F3-04DAS
18
Feedthrough
ZL-RTB20
ZL-D3-CBL188*
F3-08THM-J3 T/C Wire Only
See Note 3
F3-08THM-K3 T/C Wire Only
See Note 3
18
ZL-D3-CBL18*
18
# of Terms Component
Module Part Cable Part
No.
No.
ZL-D3-CBL18*
See Note 1
Feedthrough
Sensor
Analog
Module
Output
Module
D3-04TD11
See Note 1
Feedthrough
D3-16NE3
Cable Part
No.
NOTE: ZIPLINK CONNECTOR MODULES SPECIFICATIONS
FOLLOW THE COMPATIBILITY MATRIX TABLES. ZIPLINK
CABLES SPECIFICATIONS ARE AT THE END OF THIS ZIPLINK
SECTION.
Feedthrough
ZL-RTB20
ZL-D3-CBL18*
Fuse
ZL-RFU204
ZL-D
D3-CBL18*
Relay (sinking)
ZL-RRL166-24-1
ZL-D
D3-CBL18*
Feedthrough
ZL-RTB200
ZL-D
D3-CBL18*
Fuse
ZL-RFU204
ZL-D3-CBL18*
Relay (sourcing)
ZL-RRL166-24-2
ZL-D3-CBL18*
D3-04TAS1
10
F3-08TAS-1
18
Feedthrough
ZL-RTB200
ZL-D
D3-CBL18*
D3-08TA-1
18
Feedthrough
ZL-RTB200
ZL-D
D3-CBL18*
D3-08TA-21
10
Feedthrough
ZL-RTB200
ZL-D
D3-CBL18*
Fuse
ZL-RFU204
ZL-D
D3-CBL18*
Feedthrough
ZL-RTB200
ZL-D
D3-CBL18*
Fuse
ZL-RFU204
ZL-D
D3-CBL18*
F3-16TA-2
D3-16TA-2
See Note 1
See Note 1
18
18
D3-08TR1
10
D3-16TR2
18
F3-08TRS-12
F3-08TRS-22
See Note 1
Feedthrough
ZL-RTB200
ZL-D
D3-CBL18*
Fuse
ZL-RFU204
ZL-D
D3-CBL18*
18
Feedthrough
ZL-RTB200
ZL-D
D3-CBL18*
18
Feedthrough
ZL-RTB200
ZL-D
D3-CBL18*
* Select the cable length by replacing the * with: Blank = 0.5m, -1 = 1.0m,
or -2 = 2.0m.
1These I/O modules have non-removable terminal blocks which can be terminated using the ZL-CBL24-1P or 2P pigtail cable and the ZL-RTB20 module of the
ZIPLink wiring system.
2 Caution: The D3-16TR, F3-08TRS-1 and F3-08TRS-2 relay outputs are derated
not to exceed 2A per point and 4A per common when used with the ZIPLink
wiring system.
3 The F3-08THM-J and F3-08THM-K modules are not supported by the ZIPLink
wiring system.
4 Note: Fuses (5 x 20 mm) are not included. See Edison Electronic Fuse section
for (5 x 20 mm) fuse. S500 and GMA electronic circuit protection for fast-acting
maximum protection. S506 and GMC electronic circuit protection for time-delay
performance. Ideal for inductive circuits.
To ensure proper operation, do not exceed the voltage and current rating of
ZIPLink module. ZL-RFU20 = 2A per circuit; ZL-RFU40 = 400 mA per circuit.
Volume 14
e29-118
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
PLC I/O Modules to ZIPLink
Connector Modules - DL405
DL405 PLC Input Module ZIPLink Selector
ZIPLink
PLC
Input
Module
# of
Terms
D4-08ND3S
20
D4-16ND2
20
D4-16ND2F
Part
Component Module
No.
D4-32ND3-2²
D4-64ND2¹
D4-16NA-1
20
D4-16NE3
20
F4-08NE3S
20
See Note 3
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-08TD1S³
20
See Note 3
Sensor
ZL-LTB16-24
ZL-D4-CBL20*
D4-16TD1
20
Field I/O
Software
C-more &
other HMI
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
ZL-D4-CBBL220*
Drives
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
Fuse
Sensor
ZL-LTB16-24
ZL-D4-CBL20*
Feedthrough
ZL-RTTB20
ZL-D4-CBBL220*
Feedthrough
ZL-RTB40
Fuse
ZL-RFU206
ZL-D4-CBL20*
Sensor
ZL-LTB32-24
ZL-D24-CBL40*
ZL-D24-CBL40*X
Relay
ZL-RRRL16-24--2
ZL-D4-CBBL220*
Motors &
Gearbox
Feedthrough
ZL-RTB40
Feedthrough
ZL-RTTB40
Fuse
ZL-RFU406
ZL-D24-CBL40*
ZL-D24-CBBL40**X
Steppers/
Servos
Feedthrough
ZL-RTTB40
Fuse
ZL-D24-CBBL40**
ZL-D24-CBBL40**X
Motor
Controls
ZL-RFFU406
Feedthrough
ZL-RTTB40
Fuse
ZL-RFFU406
Feedthrough
ZL-RTTB40
Fuse
ZL-RFFU406
Sensor
ZL-LTB32-24
Feedthrough
ZL-RTB40
ZL-LTB32-24
Feedthrough
ZL-RTB20
20
D4-32TD1²
40
ZL-D24-CBL40*
ZL-D24-CBL40*X
D4-32TD1-1
40
D4-32TD2²
40
ZL-D4-CBL20*
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
Sensor
ZL-LTB16-24
ZL-D4-CBL20*
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
Module
D4-16TD2
ZL-D24-CBL40*
ZL-D24-CBL40*X
See Note 3
# of Terms Component
Cable
ZL-D24-CBBL40**
ZL-D24-CBBL40**X
ZL-D24-CBBL40**
ZL-D24-CBBL40**X
D4-64TD11
40
D4-08TA³
11
D4-16TA
20
D4-08TR³
11
F4-08TRS-15
20
Feedthrough
ZL-RTTB20
ZL-D4-CBBL220*
F4-08TRS-25
20
Feedthrough
ZL-RTTB20
ZL-D4-CBBL220*
Feedthrough
ZL-RTTB20
ZL-D4-CBBL220*
Fuse
ZL-RFFU206
ZL-D4-CBBL220*
D4-16TR4
20
See Note 3
Feedthrough
ZL-RTTB20
ZL-D4-CBBL220*
Fuse
ZL-RFFU206
ZL-D4-CBBL220*
See Note 3
F4-04AD
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-04ADS
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-08AD
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
* Select the cable length by replacing the * with: Blank = 0.5m, -1 = 1.0m,
or -2 = 2.0m.
F4-16AD-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
1The D4-64ND2 and D4-64TD1 modules have two 32-point connectors and
F4-16AD-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-04DA-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-04DA-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-08DA-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
3These modules are not supported by the ZIPLink wiring system.
F4-16DA-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
4Caution: The D4-16TR realy outpus are derated not to exceed 2 Amps per point
F4-08DA-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-16DA-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-04DAS-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-04DAS-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20*
F4-08THM³
T/C Wire Only
See Note 3
F4-08THM-n³ T/C Wire Only
See Note 3
F4-08RTD³
See Note 3
T/C Wire Only
Programmable
Controllers
ZL-RFFU206
DL405 PLC Analog Module ZIPLink Selector
ZIPLink
PLC
Analog
Module
Module Part Cable Part
No.
No.
11
Sensor
20
# of Terms Component
D4-08TD1³
40
D4-16NA
Output
Module
ZL-D4-CBL20*
40
11
Cable Part
No.
ZL-RTB20
40
D4-08NA³
Systems
Overview
DL405 PLC Output Module ZIPLink Selector
ZIPLink
PLC
Feedthrough
20
D4-32ND3-1²
Company
Information
Soft
Starters
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
require two ZIPLink cables and two ZIPLink connector modules.
2 To make a custom cable for the 32 or 64-point modules, use: Ribbon-style
Connector ZL-D24-CON-R, Solder-style 180° connector ZL-D24-CON or Solder-
Comm.
style 45° connector ZL-D24-CON-X
Terminal
Blocks &
Wiring
and 4 Amps per common when used with the ZIPLink wiring system.
5 The F4-08TRS-1 and F4-08TRS-2 are derated not to exceed 2 Amps per point
and 2 Amps per common when used with the ZIPLink wiring system.
6 Note: Fuses (5 x 20 mm) are not included. See Edison Electronic Fuse section
for (5 x 20 mm) fuse. S500 and GMA electronic circuit protection for fast-acting
maximum protection. S506 and GMC electronic circuit protection for timedelay performance. Ideal for inductive circuits. To ensure proper operation, do
not exceed the voltage and current rating of ZIPLink module. ZL-RFU20 = 2A
per circuit; ZL-RFU40 = 400 mA per circuit.
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
NOTE: ZIPLINK CONNECTOR MODULES SPECIFICATIONS
FOLLOW THE COMPATIBILITY MATRIX TABLES. ZIPLINK
CABLES SPECIFICATIONS ARE AT THE END OF THIS ZIPLINK
SECTION.
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-119
PAC I/O Modules to ZIPLink Connector
Modules - Productivity3000
Productivity3000 PAC Input Module ZIPLink Selector
ZIPLink
PAC
Input
Module
# of
Terms
P3-08NAS
20
P3-08ND3S
20
P3-16NA
20
P3-16ND3
20
P3-32ND3
Part
Component Module
No.
Feedthrough
Feedthrough
ZL-RTB20
ZL-RTB20
Productivity3000 PAC Output Module ZIPLink Selector
ZIPLink
PAC
Cable Part
No.
Output
Module
ZL-P3-CBL20*
P3-08TAS
20
Feedthrough
ZL-RTB200
ZL-P3--CBL20*
ZL-P3-CBL20*
P3-08TD1S
20
Feedthrough
ZL-RTB20
ZL-P3-CBL20-*L
P3-08TD2S
20
Feedthrough
ZL-RTB200
ZL-P3--CBL20-*L
P3-08TRS
20
Feedthrough
ZL-RTB200
ZL-P3--CBL20*
Feedthrough
ZL-RTB200
ZL-P3--CBL20*
Fuse
ZL-RFU220
ZL-P3--CBL20*
Feedthrough
ZL-RTB200
ZL-P3--CBL20*
Fuse
ZL-RFU2204
ZL-P3--CBL20*
Relay (sinking)
ZL-RRL16-24-1
ZL-P3-CBL20*
Feedthrough
ZL-RTB200
ZL-P3--CBL20*
Fuse
ZL-RFU2204
ZL-P3--CBL20*
Relay (sourcing)
ZL-RRL166-24-2
ZL-P3--CBL20
Feedthrough
ZL-RTB200
ZL-P3--CBL20*
Fuse
ZL-RFU2204
ZL-P3--CBL20*
Feedthrough
ZL-RTB200
ZL-P3--CBL20*
Fuse
ZL-RFU2204
ZL-P3--CBL20*
Feedthrough
ZL-RTB400
ZL-CBL400*
Fuse
ZL-RFU4404
ZL-CBL400*
Feedthrough
ZL-RTB400
ZL-CBL400*
Fuse
ZL-RFU4404
ZL-CBL400*
Feedthrough
ZL-RTB400
ZL-CBL400*
Fuse
Feedthrough
Fuse
Feedthrough
ZL-RFU4404
ZL-RTB400
ZL-RFU4404
ZL-RTB400
ZL-CBL400*
ZL-CBL400*
ZL-CBL400*
ZL-CBL400*
Feedthrough
ZL-RTB20
ZL-P3-CBL220-**L
Feedthrough
ZL-RTB20
ZL-P3-CBL220-**L
Sensor
ZL-LTB16-24
ZL-P3-CBL220-**L
Feedthrough
ZL-RTB40
ZL-CBL400*
Sensor
ZL-LTB32-24
ZL-CBL400*
Feedthrough
ZL-RTB40
ZL-CBL40*
Sensor
ZL-LTB32-24
ZL-CBL400*
P3-16TA
# of Terms Component
20
40
P3-64ND31
40
P3-16TD1
P3-16TD2
20
20
Productivity3000 PAC Analog In Module ZIPLink Selector
ZIPLink
PAC
P3-16TR
Analog
Module
# of Terms Component
Module
Cable
P3-04ADS
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
P3-08AD
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
P3-16AD-1
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
P3-16AD-2
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
P3-08RTD2
Matched Only
P3-08THM2
T/C Wire Only
P3-08TRS-13
P3-32TD1
P3-32TD2
See Note 2
See Note 2
20
20
40
40
Module Part Cable Part
No.
No.
P3-64TD11
40
ZL-P3-CBL220-*LL
P3-64TD21
40
ZL-RTB20
ZL-P3-CBL220-*LL
P3-16TD3P
40
ZL-RTB20
ZL-P3-CBL220-*LL
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
* Select the cable length by replacing the * with: Blank = 0.5m, -1 = 1.0m,
or -2 = 2.0m.
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
1 The P3-64ND3, P3-64TD1 and P3-64TD2 modules have two 32-point connec-
P3-16DA-2
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
P3-8AD4DA-1
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
P3-8AD4DA-2
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
P3-04DA
20
Feedthrough
ZL-RTB20
ZL-P3-CBL220-*LL
P3-08DA-1
20
Feedthrough
ZL-RTB20
P3-08DA-2
20
Feedthrough
P3-06DAS-1
20
Feedthrough
P3-06DAS-2
20
P3-16DA-1
tors and require two ZIPLink cables and two ZIPLink connector modules.
2 These modules are not supported by the ZIPLink wiring system.
3 The P3-08TRS-1 output module is derated not to exceed 2A per point
maxiumum when used with the ZIPLink wiring system.
4 Note: Fuses (5 x 20 mm) are not included. See Edison Electronic Fuse section
Productivity3000 PAC Specialty Module ZIPLink Selector
ZIPLink
PAC
Input
Module
# of
Terms
Part
Component Module
No.
Cable Part
No.
P3-HSI
40
Feedthrough
ZL-RTB40
ZL-CBL40*SS
P3-HSO
40
Feedthrough
ZL-RTB40
ZL-CBL40*SS
for (5 x 20 mm) fuse. S500 and GMA electronic circuit protection for fast-acting
maximum protection. S506 and GMC electronic circuit protection for timedelay performance. Ideal for inductive circuits.
To ensure proper operation, do not exceed the voltage and current rating of
ZIPLink module. ZL-RFU20 = 2A per circuit; ZL-RFU40 = 400 mA per circuit.
NOTE: ZIPLINK CONNECTOR MODULES SPECIFICATIONS
FOLLOW THE COMPATIBILITY MATRIX TABLES. ZIPLINK
CABLES SPECIFICATIONS ARE AT THE END OF THIS ZIPLINK
SECTION.
Volume 14
e29-120
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
PLC I/O to 3rd Party Devices
Company
Information
Systems
Overview
Programmable
Controllers
PLC
PLC Family
CLICK I/O Modules
PLC I/O to 3rd Party Devices ZIPLink Cable Selector
ZIPLink
# of Terms
11
Number of
Wires
11
20
ZL-C00-C
CBL20**P
22
22
ZL-D05-CBL22-*P
DL06 PLC Fixed I/O
24
24
ZL-D006-CBBL244-*P
8
8
ZL-D0-CBL8-*P
10
10
ZL-D00-C
CBL10--*PP
13
13
ZL-D0-CBL13-*P
24
24
ZL-D00-C
CBL24--*PP
10
10
ZL-D2-CBL10-*P
19
19
ZL-D22-C
CBL19--*PP
40
40
20
20
40
40
DL405 I/O Modules
Productivity3000 I/O Modules
C-more &
other HMI
ZL-C0-CBL11-*P
20
DL205 I/O Modules
Software
Pigtail Cable Part No. † Length (Replace * with
number)
DL05 PLC Fixed I/O
DL05 & DL06 I/O Modules
Field I/O
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
1 = 1 meter,
2 = 2 meters
Motor
Controls
ZL-D224-CBBL400-*P
Proximity
Sensors
ZL-D224-CBBL400-*XP
Photo
Sensors
ZL-D44-C
CBL20--*PP
ZL-D224-CBBL400-*XP
Limit
Switches
ZL-D224-CBBL400-*P
20
20
ZL-P3-CBBL20--*P
40
40
ZL-P3-CBBL40--*P
Encoders
Current
Sensors
† X = 45° cable connector, all other cables have 180° cable connector
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-121
Motor Controller Communication
Drive / Motor Controller (GS/DuraPulse/SureServo/SureStep/Stellar) ZIPLink Selector
Drive / Motor Controller
Controller
Comm Port Type Network/Protocol Connects to
DL06 PLCs
RJ12
RS-485 Modbus RTU
Cable
Comm Port Type Cable
(2 meter length) Connectors
Port 2 (HD15)
GS-44855HD15-CBL-2
GS-EDRV100
RJ12
GS-EEDRV-C
CBL-22
ZL-CDM-RJ12Xxx*
RJ12
GS-44855RJ122-CBL-2
FA-ISOCON
5-pin Connector
GS-IISOC
CON-CBL-2
D2-260 CPU
GS1
ZIPLink Cable
Communications
CLICK PLCs
DL05 PLCs
RJ12 to HD15
RJ12 to RJ12
RJ12 to 5-pin plug
Other Hardware
Required
–
–
–
–
–
–
Port 2 (RJ12)
–
DL06 PLCs
RS-232 Modbus RTU
D2-250-1 CPU
Port 2 (HD15)
GS-RJ12-CBL-2
RJ12 to RJ12
FA-15HD
D2-260 CPU
GS2
RJ12
D4-450 CPU
Port 3 (25-pin)
FA-C
CABKIT
P3-550 CPU
Port 2 (RJ12)
–
DL06 PLCs
Port 2 (HD15)
GS-44855HD15-CBL-2
GS-EDRV100
RJ12
GS-EEDRV-C
CBL-22
ZL-CDM-RJ12Xxx*
RJ12
GS-44855RJ122-CBL-2
FA-ISOCON
5-pin Connector
GS-IISOC
CON-CBL-2
RJ12 to 5-pin plug
Port 2 (HD15)
GS-44855HD15-CBL-2
RJ12 to HD15
GS-EDRV100
RJ12
GS-EEDRV-C
CBL-22
ZL-CDM-RJ12Xxx*
RJ12
GS-44855RJ122-CBL-2
FA-ISOCON
5-pin Connector
GS-IISOC
CON-CBL-2
Port 2 (HD15)
SR444-4485H
HD155-CBL-2 RJ45 to HD15
RJ12
SR444-4485RRJ455-CBL--2 RJ45 to RJ12
D2-260 CPU
RS-485 Modbus RTU
DL06 PLCs
D2-260 CPU
DuraPulse
(GS3)
RJ12
RS-485 Modbus RTU
RJ12 to HD15
RJ12 to RJ12
RJ12 to RJ12
RJ12 to 5-pin plug
–
–
–
–
–
–
–
–
–
–
DL06 PLCs
Stellar
(Soft Starter)
SR44 Series
RJ45**
RS-485 Modbus RTU
D2-250-1 CPU
D2-260 CPU
ZL-CDM-RJ12Xxx*
CLICK PLCs
DL05 PLCs
SR44-RRS485
–
Port 2 (RJ12)
–
DL06 PLCs
RS-232 Modbus RTU
D2-250-1 CPU
Port 2 (HD15)
SVC-2322RJ122-CBL-2
6-pin IEEE to RJ12
FA-115HD
D2-260 CPU
SureServo
IEEE1394 (CN3)
D4-450 CPU
Port 3 (25-pin)
FA-C
CABKIT
P3-550 CPU
Port 2 (RJ12)
–
DL06 PLCs
RS-485 Modbus RTU
SVC-4855HD15-C
CBL-2
6-pin IEEE to HD15
ZL-CDM-RJ12Xxx*
RJ12
SVC-4855RJ122-CBL-2
6-pin IEEE to RJ12
–
USB-485M
RJ45
SVC-4855CFG-CBLL-2
6-pin IEEE to RJ45
–
D2-250-1 CPU
RJ12
RS-232 ASCII
Port 2 (HD15)
STPP-232HD115--CBL--2
HD15-pin to RJ12
CLICK PLCs
–
–
D2-260 CPU (Port2)
DL05 PLCs
–
–
DL06 PLCs
SureStep
–
Port 2 (HD15)
D2-260 CPU
RJ12
STPP-232RJ112--CBBL-22
RJ12 to RJ12
–
–
* When using the ZL-CDM-RJ12Xxx ZIPLink Communication Distribution Module, replace the lowercase xx with the number of RJ12 ports, i.e.4 for four ports or10 for
ten ports. (ex: ZL-CDM-RJ12X4 or ZL-CDM-RJ12X10)
** The SR44-RS485 Communications Adapter must be installed for RS-485 communications with the Stellar soft starters.
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Serial Communication
Company
Information
Systems
Overview
PLC
PLCs and Comm
Modules
Port No. Comm Port Type
1
CLICK
Programmable
Controllers
ZIPLink Serial Communication Cable Selector
ZIPLink
Cable Part No.
(2 meter length)
D-Sub and RJ12
Feedthrough Module
Part No. (optional)
Field I/O
Cable Connector Type
6-pin RJ12 to RJ12 Crossover
ZL-RJ12-CBL-2
ZL-RTB-RJ12
C-more &
other HMI
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
Drives
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
Soft
Starters
6-pin RJ12 to RJ12 Crossover
ZL-RJ12-CBL-2
ZL-RTB-RJ12
RJ12
2
1
DL05
RJ12
2
Software
Motors &
Gearbox
DL06
1
RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
D0-DCM
1
RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
D2-230
1
RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RJ12-CBL-2
ZL-RTB-RJ12
Proximity
Sensors
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
Photo
Sensors
Limit
Switches
1
D2-240
Steppers/
Servos
Motor
Controls
RJ12
2
D2-250-1
1
RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
D2-260
1
RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
D2-DCM
1
25-pin D-sub, Female
25-pin Male D-sub to Female D-sub
ZL-D
DB25--CBBL-22
ZL--RTB-DB255
1
RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
2
25-pin D-sub, Female
25-pin Male D-sub to Female D-sub
ZL-D
DB25--CBBL-22
ZL--RTB-DB255
1
25-pin D-sub, Female
25-pin Male D-sub to Female D-sub
ZL-D
DB25--CBBL-22
ZL--RTB-DB255
1
15-pin D-sub, Female
15-pin Male D-sub to Female D-sub
ZL-D
DB15--CBBL-22
ZL--RTB-DB155
2
25-pin D-sub, Female
15-pin Male D-sub to Female D-sub
ZL-D
DB25--CBBL-22
ZL--RTB-DB255
1
15-pin D-sub, Female
15-pin Male D-sub to Female D-sub
ZL-D
DB15--CBBL-22
ZL--RTB-DB155
Relays/
Timers
2
25-pin D-sub, Female
25-pin Male D-sub to Female D-sub
ZL-D
DB25--CBBL-22
ZL--RTB-DB255
Comm.
0
15-pin D-sub, Female
15-pin Male D-sub to Female D-sub
ZL-D
DB15--CBBL-22
ZL--RTB-DB155
Terminal
Blocks &
Wiring
1&3
25-pin D-sub, Female
25-pin Male D-sub to Female D-sub
ZL-D
DB25--CBBL-22
ZL--RTB-DB255
2
RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
ZL--RTB-RJ12
D4-DCM
1
25-pin D-sub, Female
25-pin Male D-sub to Female D-sub
ZL-D
DB25--CBBL-22
ZL--RTB-DB255
P3-550
RS232
RJ12
6-pin RJ12 to RJ12 Crossover
ZL-RRJ122-C
CBL-2
Encoders
Current
Sensors
Pressure
Sensors
D3-350
D3-DCM
Temperature
Sensors
Pushbuttons/
Lights
D4-430
Process
D4-440
D4-450
Power
Circuit
Protection
Enclosures
ZL--RTB-RJ12
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-123
Specialty Modules
ZIPLink Specialty Modules Selector
ZIPLink
Module
Type
Module Part No.
Single-Socket Relay
ZL-RLS11-244
Four Socket-Relay
ZL-RLS4-24
Single-Socket Relay
ZL-RLS11-1220
Four-Socket Relay
ZL-RLS4-120
24VDC Transorb
8-Channel
ZL-TSD8--244
N/A
120VAC Transorb
8-Channel
ZL-TSD8--244
N/A
24VDC Stand-Alone Relay
120VAC Stand-Alone Relay
D-Sub Feedthrough
RJ12 Feedthrough
Comm Port Adapters
Comm Distribution
Feedthrough Module (SureServo I/O)
Cable Part No. (optional)
N/A
N/A
9-pin Male & Female D-Subs to Terminal
ZL-RTB--DB09
Blocks
ZLL-DB9-CBLL-2
15-pin Male & Female D-Subs to
Terminal Blocks
ZL-RTB--DB15
ZLL-DB15-CBL-2
25-pin Male & Female D-Subs to
Terminal Blocks
ZL-RTB-DB25
ZL-DB25-CBL-2
6-pin RJ12 to Terminal Block
ZL-RTB--RJ112
ZLL-RJ122-CBL--2
15-pin HD D-Sub to Terminal Block
ZL-CMA15
N/A
15-pin HD D-Sub to Terminal Block with
ZL-CMA15LL
LED Indicators
N/A
4-Port RJ12 to Terminal Block
ZL-CDM
M-RJ122X4
N/A
10-Port RJ12 to Terminal Block
ZL-CDM
M-RJ122X10
N/A
50-pin to Terminal Blocks
ZL-RTB550
ZLL-SVC-500CBL*
* Select the cable length by replacing the * with: Blank = 0.5m, -1 = 1.0m, or -2 = 2.0m
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Connector Modules to 3rd Party
Devices
Company
Information
Systems
Overview
Programmable
Controllers
ZIPLink Connector Modules to 3rd Party Devices Selector
ZIPLink
Module
Feedthrough Connector
Type
Module Part No.
24-pin to Terminal Blocks
ZL-RTB220
40-pin to Terminal Blocks
ZL-RTB440
50-pin to Terminal Blocks
ZL-RTB550
16-Fuse, 24-pin
ZL-RFU200
32-Fuse, 40-pin
ZL-RFU400
16-Relay, Sinking, 24-pin
ZL-RRL116-224-1
16-Relay, Sourcing, 24-pin
ZL-RRL116-224-2
Fuse
24VDC Powered Relay
16-Point with LEDs
ZL-LTBB16-24
Sensor Input
D-Sub Feedhrough
32-Point with LEDs
ZL-LTBB32-24
9-pin D-Sub to Terminal Block
ZL-RTB--DB09
Field I/O
Software
Pigtail Cable Part No.
(optional)
C-more &
other HMI
ZLL-CBL24-1P
ZLL-CBL24-2P
Drives
ZLL-CBL40-1P
Soft
Starters
ZLL-CBL40-2P
ZL-CBL50-1P
Motors &
Gearbox
ZLL-CBL50-2P
ZL-CBL24-1P
Steppers/
Servos
ZLL-CBL24-2P
Motor
Controls
ZL-CBL40-1P
ZLL-CBL40-2P
Proximity
Sensors
ZLL-CBL24-1P
ZLL-CBL24-2P
Photo
Sensors
ZLL-CBL24-1P
ZLL-CBL24-2P
ZLL-CBL24-1P
Limit
Switches
ZLL-CBL24-2P
Encoders
ZLL-CBL40-1P
Current
Sensors
ZLL-CBL40-2P
ZLL-DB9F-CBL-2P
Pressure
Sensors
ZLL-DB9F-CBL-5P
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-125
Feedthrough Connector Modules
Feedthrough modules provide low-cost and compact field wiring screw termination
solutions for quickly connecting ZIPLink cables with PLCs. Modules mount on 35 mm
DIN rail part #DN-R35S1.
ZL-RTB20
ZL-RTB50
ZL-RTB40
Specifications
Feedthrough Modules
Price/
Part # Pcs/
Pkg Pkg
ZL-RTB20
1
<--->
Weight
(lbs)
Part #
Pcs/
Pkg
Part #
Weight
(lbs)
Part #
0.26
ZL-RTB40
1
<--->
0.22
ZL-RTB50
Pcs/ Price/ Weight
Pkg Pkg
(lbs)
1
<--->
0.33
20-Pole Feedthrough Connector Module
40-Pole Feedthrough Connector Module
50-Pole Connector Module for interfacing
SureServo I/O to a controller
Maximum Voltage
300VAC/VDC
36VAC/VDC
0-30VDC**
UL Voltage Rating
0-250VAC/VDC
0-30VAC/VDC**
24VDC
2A
500mA
0.2A
4A*
N/A
N/A
Description****
Maximum Current per Circuit
Maximum Current per Common
Circuit
Maximum Current per Module
40A (all conductors combined including com- 32A (all conductors combined including commons)
mons)
Number of Terminal Block
Positions
Surrounding Temperature Range
20
10A
40
50
32 to 140°F (0 to 60°C)
File # E200031 UL, cUL, Class 1, Division 2,
Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007
Approvals
Terminal Block Contacts
Wire Range (Rated Cross
Section)***
Wire Strip Length
Copper alloy, tin-lead plated
12-24AWG Solid or Stranded Copper Conductor (2.5mm²)
0.24-0.27” (6-7mm)
Screw Torque
Connector Type
Connecting Cables
(Sold Separately)
Dimensions (WxHxD)
4.4 in-lbs (0.5 Nm)
Molex Micro-Fit 3.0, 24 pin connector
Example: Receptacle 43020-2400
Pins 43031 Series, Male
3M 34000 Series IDC Connector, strain relief is
required to latch to header.
Example: Socket 3417-7640, Strain relief 3448-3040
3M mini DELTA Ribbon (MDR), 101 Series,
50 pin Example: Plug 10150 - 3000VE,
Shell 10350 - 52A0 - 008
See Wiring Selection Guides at the
beginning of this section.
See Connection Cable specifications tables at
the end of this section.
See Wiring Selection Guides at the
beginning of this section.
See Connection Cable specifications
tables at the end of this section.
ZL-SVC-CBL50 (0.5m/1.6ft)
ZL-SVC-CBL50-1 (1m/3.3ft)
ZL-SVC-CBL50-2 (2m/6.6ft)
See Connection Cable specifications tables
at the end of this section.
2.64” x 3.42” x 2.03”
(67.0mm x 86.8mm x 51.6mm)
4.48” x 1.89” x 1.84”
(113.7mm x 48.1mm x 46.8mm)
5.46” x 1.89” x 1.84”
(138.6mm x 48.1mm x 46.8mm)
Cable/Wire Clearance
0.5” (12.7mm) Required
Mounting Restrictions
None
*The 4 common circuits are at terminal block positions 1, 6, 11, and 16. Each common circuit has 2 cable wires per terminal.
**Use Class 2 power supply
***Use conductors rated 60°/75°C
****Connecting cables are for internal wiring only.
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Fuse Modules
Company
Information
Systems
Overview
Programmable
Controllers
Fuse modules provide fuse protection for
PLC output devices. The 16 and 32-point
fuse modules include replaceable fuses
and protective safety covers. Use with
CLICK, DL05/06/205/305/405 PLCs.
Field I/O
Software
Modules mount on 35 mm DIN rail part
#DN- R35S1.
ZL-RFU20
C-more &
other HMI
ZL-RFU40
Drives
Soft
Starters
Specifications
Fuse Modules
Part #
Pcs/Pkg Price/Pkg
ZL-RFU20
1
Description****
Weight (lbs)
Part #
0.79
ZL-RFU40
<--->
Pcs/Pkg Price/Pkg
1
Weight (lbs)
<--->
1.10
16-point fuse connector module
32-point fuse connector module
Operation Voltage
0-250VAC/0-75VDC*
0-30VDC
UL Rated Current
1A per point
0.3A per circuit**
Maximum Current per Circuit
2A
0.4A
Maximum Current per Module
32A
20A
Number of Circuits
16
32
Field to Logic Side Isolation
Photo
Sensors
Limit
Switches
>10M Ω @ 500VDC
Encoders
File # E200031 UL, cUL, Class 1, Division 2, Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007
Current
Sensors
Terminal Block Contacts
Copper alloy, tin-lead plated
Wire Range (Rated Cross Section)***
Pressure
Sensors
12-24AWG Solid or Stranded Copper Conductor (2.5mm²)
Wire Strip Length
0.24-0.27” (6-7mm)
Screw Torque
4.4 in-lbs (0.5 Nm)
Fuses (Not Installed)
Replacement Fuse
Proximity
Sensors
32 to 140°F (0 to 60°C)
Surrounding Temperature Range
Approvals
Steppers/
Servos
Motor
Controls
1800VAC applied for 1 second
Insulation Resistance
Motors &
Gearbox
Temperature
Sensors
Sixteen 5x20mm, 250V, 2 Amp fast blow
Thirty-two 5x20mm, 250V, 0.4 Amp fast blow
See Edison 5x20mm Glass Fuse Section range up to a Max. 2 Amp
fuse
See Edison 5x20mm Glass Fuse Section range up to a Max. 0.4 Amp
fuse
7.21” x 3.42” x 2.25”
(183mm x 86.8mm x 57.2mm)
10.26” x 3.40” x 2.25”
(260.5mm x 86.4mm x 57.2mm)
Molex Micro-Fit 3.0, 24 pin connector
Example receptacle 43020-2400, Pins 43031 Series, Male
3M 34000 Series IDC Connector, strain relief is
required to latch to header.
Example: Socket 3417-7640, Strain relief 3448-3040
Pushbuttons/
Lights
Process
Dimensions (WxHxD)
Connector Type
Connecting Cables (Sold Separately)
See Wiring Selection Guides at the beginning of this section.
See Wiring Selection Guides at the beginning of this section.
See Connection Cable specifications tables at the end of this section. See Connection Cable specifications tables at the end of this section.
Cable/Wire Clearance
0.5” (12.7mm) Required
Mounting Restrictions
None
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
* UL rated 0-75VDC applies when using a DC rated fuse (not supplied), example: Littelfuse 217 series.
** Use Class 2 power supply - This refers to the ZL-RFU40 only.
*** Use conductors rated 60°/75°C
Enclosures
****Connecting cables are for internal wiring only.
Tools
Pneumatics
Safety
Appendix
Product
Index
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-127
24V DC-Powered Relay Modules
DC-powered relay modules provide isolation, switch high current (10A) loads, and
include diode protection to prevent voltage
spikes at the relay coil from damaging
connected 16-point PLC I/O modules.
Relays are included with these modules.
Modules mount on 35 mm DIN rail part
#DN-R15S1 (15 mm DIN rail optional).
ZL-RRL16-24-2
ZL-RRL16-24-1
Specifications
24V DC-Powered Relay
Module
Description
Operating Frequency
Isolation Coil to Contact
Isolation NC Contact to NO
Contact Same Relay
Isolation Between Relays
Red LED Indicator State Relay
Operating Temperature Range
Humidity Range
Terminal Block Contacts
Wire Range*
Wire Strip Length
Screw Torque
Connector Type
Connecting Cables (Sold
Separately)
Replacement Relays
Dimensions (WxHxD)
Approvals
Cable/Wire Clearance
Mounting Restrictions
Part #
ZL-RRL16-24-1
Pcs/Pkg
Price/Pkg Weight (lbs)
1
<--->
1.45
Part #
Pcs/Pkg Price/Pkg Weight (lbs)
1
<--->
1.45
ZL-RRL16-24-2
16 Output Relay module, sinking, with LEDs, 24 VDC coil
16 Output Relay module, sourcing, with LEDs, 24 VDC coil
20 cycles per minute electrical, 300 cycles per minute mechanical
2500VAC for 1 minute
1000VAC for 1 minute
1000VAC for 1 minute
ON = relay energized, OFF = relay de-energized
ON = relay de-energized, OFF = relay energized
32 to 140°F (0 to 60°C)
45 to 85% RH
Copper alloy, tin-lead plated
12-24AWG Solid or Stranded Conductor
0.24-0.27” (6-7mm)
4.4 in-lbs (0.5 Nm)
Molex Micro-Fit 3.0, 24 pin connector, example receptacle 43020-2400, Pins 43031 Series, Male
See Wiring Selection Guides at the beginning of this section.
See Connection Cable specifications tables at the end of this section.
ZL-RELAY-24X4, Qty. 4/pkg
11.77” x 3.42” x 2.14” (299mm x 86.8mm x 54.3mm)
File # E157382 UL, cUL 508
0.5” (12.7mm) required
Horizontal mounting only, non-corrosive environment
Relay Specifications**
Contact
Current Rating
Contact Type
Contact Voltage (per point)*
Maximum Power Inductive
Maximum Power Resistive
Maximum Switching Voltage
Minimum Load
Contact Resistance
Contact Material
Vibration Resistance
Shock Resistances
Service Life
30VDC @ 10A, 250VAC @ 8A, General Use
1 Form C (SPDT)
250VAC/30VDC
2000VA General Use
AC 2000VA, DC 300W
250VAC, 110VDC
10mA @ 5VDC
100mΩ Max @ 1A, 6VDC
AgNi (Silver Nickel Alloy)
10 to 55 Hz dual amplitude width 1.5mm
1000m/s² endurance, 100m/s² operation
Coil
Input Voltage Rating
Maximum Continuous Coil Voltage
Rated Current per Coil
Coil Resistance
Power Consumption per Coil
Total Coil Supply Current Max.
Pick Up Current Max. per Coil
Drop-Out Voltage Min.
Pick-Up Voltage Max.
24VDC (-20%/+30%)
31.2VDC
16.7mA (±10%) @ 24 VDC
1440Ω (±10%)
0.4W
293mA (all relays on)
15mA
1.2VDC
19.2VDC
Off to On/On to Off Response Time
12ms/8ms
Mechanical: 10,000,000 Operations at no load condition; Electrical: 100,000 Operations at rated resistive load
* Use conductors rated for 60°/75°C for relay outputs.
** Relay modules are reverse polarity protected and will not operate if reverse voltage is connected.
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
Volume 14
e29-128
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
24VDC Stand-Alone Relay Modules
Company
Information
Systems
Overview
Programmable
Controllers
Our single and four-socket 24 VDC
stand-alone relay modules use plug-in
relays for switching high current (10A)
loads. Relays are included with the
modules.
Field I/O
Software
Modules mount on 35 mm DIN rail part
#DN-R35S1.
C-more &
other HMI
ZL-RLS1-24
ZL-RLS4-24
Drives
Soft
Starters
Specifications
24VDC Stand-Alone Relay Modules
Part #
Pcs/Pkg Price/Pkg Weight (lbs)
ZL-RLS1-24
Description
Mechanical Life
Electrical Life
Operating Frequency
Isolation Coil to Contact
Isolation NC Contact to NO Contact
Same Relay
Isolation Between Relays
Red LED Indicator State Relay
Operating Temperature Range
Humidity Range
Vibration Resistance
Shock Resistances
Terminal Block Contacts
Wire Range*
Wire Strip Length
Screw Torque
Dimensions (WxHxD)
Replacement Relays
Approvals
Cable/Wire Clearance
1
<--->
Part #
0.10
Pcs/Pkg Price/Pkg Weight (lbs)
ZL-RLS4-24
Single-socketed relay with 24VDC relay with LED
1
<--->
Motors &
Gearbox
0.45
Four-socketed relays with 24VDC relays with LEDs
10,000,000 Operations at no load condition
Steppers/
Servos
Motor
Controls
100,000 Operations at rated resistive load
20 cycles per minute electrical, 300 cycles per minute mechanical
Proximity
Sensors
2500VAC for 1 minute
Photo
Sensors
1000VAC for 1 minute
N/A
1000VAC for 1 minute
ON = relay energized, OFF = relay de-energized
Limit
Switches
32 to 140°F (0 to 60°C)
Encoders
45 to 85% RH
Current
Sensors
10 to 55 Hz dual amplitude width 1.5mm
1000m/s² endurance, 100m/s² operation
Pressure
Sensors
Copper alloy, tin-lead plated
12-24AWG Solid or Stranded Conductor
Temperature
Sensors
0.24-0.27” (6-7mm)
4.4 in-lbs (0.5 Nm)
0.88” x 3.04” x 2.14” (22.4mm x 77.2mm x 54.3mm)
3.71” x 3.42” x 2.14” (94.3mm x 86.8mm x 54.3mm)
Pushbuttons/
Lights
Process
ZL-RELAY-24X4, Qty. 4/pkg
File # E157382 UL, cUL 508
Relays/
Timers
0.5” (12.7mm) Required
Note: These modules do not provide transient protection on the relay coil.
Comm.
Relay Specifications
Contact
Terminal
Blocks &
Wiring
Coil
Current Rating
30VDC @ 10A
250VAC @ 8A
General Use
Input Voltage Rating
24VDC (-20%/+30%)
Contact Type
1 Form C (SPDT)
Maximum Continuous Coil Voltage
31.2VDC
Contact Voltage (per point)*
250VAC/30VDC
Rated Current per Coil
16.7mA (±10%) @ 24 VDC
Enclosures
Maximum Power Inductive
2000VA General Use
Coil Resistance
1440Ω (±10%)
Tools
Maximum Power Resistive
AC 2000VA, DC 300W
Power Consumption per Coil
0.4W
Maximum Switching Voltage
250VAC, 110VDC
Pick Up Current Max. per Coil
15mA
Minimum Load
10mA @ 5VDC
Drop-Out Voltage Min.
1.2VDC
Safety
Contact Resistance
100mΩ Max @ 1A, 6VDC
Pick-Up Voltage Max.
19.2VDC
Appendix
Contact Material
AgNi (Silver Nickel Alloy)
Off to On/On to Off Response Time
12ms/8ms
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
Power
Circuit
Protection
Pneumatics
Product
Index
* Use conductors rated for 60°/75°C for relay outputs.
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-129
120VAC Stand-Alone Relay Modules
Our AC-powered stand-alone relay
modules provide isolation, switch high
current (10A) loads and are offered in
single or 4-socket modules. Relays are
included with the modules.
Modules mount on 35 mm DIN rail part
#DN-R35S1.
ZL-RLS4-120
ZL-RLS1-120
Specifications
120VAC Stand-Alone Relay Modules
Description
Part #
Pcs/Pkg Price/Pkg Weight (lbs)
ZL-RLS1-120
1
<--->
Part #
0.10
Single-socketed relay with 120VAC relay with LED
Mechanical Life
Pcs/Pkg Price/Pkg Weight (lbs)
ZL-RLS4-120
1
<--->
0.45
Four-socketed relays with 120VAC relays with LEDs
10,000,000 Operations at no load condition
Electrical Life
100,000 Operations at rated resistive load
Operating Frequency
20 cycles per minute electrical, 300 cycles per minute mechanical
Isolation Coil to Contact
2500VAC for 1 minute
Isolation NC Contact to NO Contact
Same Relay
1000VAC for 1 minute
Isolation Between Relays
N/A
1000VAC for 1 minute
Red LED Indicator State Relay
ON = relay energized, OFF = relay de-energized
Operating Temperature Range
32 to 140°F (0 to 60°C)
Humidity Range
45 to 85% RH
Vibration Resistance
10 to 55 Hz dual amplitude width 1.5mm
Shock Resistances
1000m/s² endurance, 100m/s² operation
Terminal Block Contacts
Copper alloy, tin-lead plated
Wire Range*
12-24AWG Solid or Stranded Conductor
Wire Strip Length
0.24-0.27” (6-7mm)
Screw Torque
4.4 in-lbs (0.5 Nm)
Dimensions (WxHxD)
0.88” x 3.04” x 2.14” (22.4mm x 77.2mm x 54.3mm)
3.71” x 3.42” x 2.14” (94.3mm x 86.8mm x 54.3mm)
Replacement Relays
ZL-RELAY-120X4, Qty. 4/pkg
Approvals
File # E157382 UL, cUL 508
Cable/Wire Clearance
0.5” (12.7mm) Required
Relay Specifications
Contact
Coil
Current Rating
30VDC @ 10A
250VAC @ 8A
General Use
Input Voltage Rating
115VAC (-20%/+30%), 50-60Hz
Contact Type
1 Form C (SPDT)
Maximum Continuous Coil Voltage
150VAC
Contact Voltage (per point)*
250VAC/30VDC
Rated Current per Coil
7.65mA (±10%) @ 115VAC 50Hz
6.30mA (±10%) @ 115VAC 60Hz
Maximum Power Inductive
2000VA General Use
Coil Resistance
8100Ω (±10%)
Maximum Power Resistive
AC 2000VA, DC 300W
Power Consumption per Coil
0.88W @ 50Hz
0.73W @ 60Hz
Maximum Switching Voltage
250VAC, 110VDC
Drop-Out Voltage Min.
34.5VAC
Minimum Load
10mA @ 5VDC
Pick-Up Voltage Max.
92VAC
Contact Resistance
100mΩ Max @ 1A, 6VDC
Contact Material
AgNi (Silver Nickel Alloy)
Off to On/On to Off Response Time
12ms/8ms
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
* Use conductors rated for 60°/75°C for relay outputs.
Volume 14
e29-130
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Sensor Input Modules
Company
Information
Systems
Overview
LED modules provide simple and logical termination for 3-wire sensors or other devices. These
modules offer visual LED indication of device
input status for quick troubleshooting. The
LED/sensor modules are available in 16 and 32point versions.
Programmable
Controllers
Modules mount on 35 mm DIN rail part
C-more &
other HMI
Field I/O
Software
#DN-R35S1.
Drives
ZL-LTB16-24
Soft
Starters
ZL-LTB32-24
Motors &
Gearbox
Specifications
Sensor Input Modules
Part #
Pcs/Pkg Price/Pkg Weight (lbs)
ZL-LTB16-24
Description***
1
<--->
0.43
Part#
ZL-LTB32-24
16-point, 24 Volt Sensor Input Module with LEDS
50VAC/VDC (-10%/+20%)
UL Voltage Rating*
0-30VAC/VDC (-10%/+20%)
<--->
0.83
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
I/O module max. input current per point plus 2mA for LED indicator
Maximum Current per Input
Maximum Current per Power Group
(P1, P2, P3, or P4)
Surrounding Temperature Range
500mA
Limit
Switches
4A
Encoders
32 to 140°F (0 to 60°C)
Approvals
File # E200031 UL, cUL, Class 1, Division 2, Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007
LED Indicator Circuit
Current
Sensors
2mA @ 24VDC per LED
Terminal Block Contacts
Pressure
Sensors
Copper alloy, tin-lead plated
Wire Range (Rated Cross Section)**
12-24AWG Solid or Stranded Copper Conductor (2.5mm²)
Wire Strip Length
0.24-0.27” (6-7mm)
Screw Torque
4.4 in-lbs (0.5 Nm)
Connector Type
1
32-point, 24 Volt Sensor Input Module with LEDS
Maximum Voltage
Nominal Current per Input
Pcs/Pkg Price/Pkg Weight (lbs)
Temperature
Sensors
Molex Micro-Fit 3.0, 24 pin connector
Example: Receptacle 43020-2400 Pins 43031 Series, Male
3M 34000 Series IDC Connector, strain relief is
required to latch to header.
Example: Socket 3417-7640, Strain relief 3448-3040
See Wiring Selection Guides at the beginning of this section.
See Wiring Selection Guides at the beginning of this section.
Connecting Cables (Sold Separately) See Connection Cable specifications tables at the end of this section. See Connection Cable specifications tables at the end of this section.
4.41” x 3.42” x 2.47” (112mm x 86.8mm x 62.8mm)
8.50” x 3.42” x 2.47” (216mm x 86.8mm x 62.8mm)
Dimensions (WxHxD)
Cable/Wire Clearance
0.5” (12.7mm) Required.
Mounting Restrictions
None
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
* Use Class 2 power supply.
Power
** Use conductors rated for 60°/75°C for relay outputs.
***Connecting cables are for internal wiring only.
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-131
24VDC and 120VAC Transorb
Modules
Our
transorb
diode
modules
are
8-channel devices used to suppress counterelectromotive force (CEMF) generated by
switching inductive loads such as air solenoids,
contactors, motor starters, interposing relays,
etc., which can cause unexpected PLC system
shutdown.
Modules mount on 35 mm DIN rail part
#DN-R35S1.
ZL-TSD8-24
ZL-TSD8-120
Specifications
24VDC and 120VAC Transorb Modules
Description**
Part #
Pcs/Pkg
ZL-TSD8-24
1
Price/Pkg Weight (lbs)
<--->
0.19
Part #
Pcs/Pkg
ZL-TSD8-120
1
8-Channel Transient Voltage Suppressor Module, 24VDC
Approvals
Number of Circuits
Price/Pkg Weight (lbs)
<--->
0.22
8-Channel Transient Voltage Suppressor Module, 120VAC
File # E200031 UL, cUL, Class 1, Division 2, Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007
8
24VDC Voltage Breakdown:
Min: 28.5VDC
Normal: 30VDC
Max: 31.5VDC
UL Voltage Rating
Peak Power Dissipation
Maximum Surge Current
Terminal Block Contacts
1-Wire Range (Rated Cross Section)*
2-Wire Range (Rated Cross Section)*
Wire Strip Length
Screw Torque
Surrounding Temperature Range
Dimensions (WxHxD)
Cable/Wire Clearance
Mounting Restrictions
120VAC Voltage Breakdown:
Min: 171
Normal: 180
Max: 189
1500W surge capability at 1ms
2A
Copper alloy, tin-lead plated
12-24AWG Solid or Stranded Copper Conductor (2.5mm²)
16-24AWG Solid or Stranded Copper Conductor (2.5mm²)
0.24-0.27” (6-7mm)
4.4 in-lbs (0.5Nm)
32 to 140°F (0 to 60°C)
2.26”x 3.42” x 1.57” (57.4mm x 86.8mm x 40mm)
0.5” (12.7mm) Required
None
* Use conductors rated for 60°/75°C.
**Connecting cables are for interlan wiring only.
The waveform in the figure below shows the energy released
when opening a contact switching a 24 VDC solenoid.
The waveform in the figure below shows the energy released
when opening a contact switching a 120 VAC solenoid.
Notice the large voltage spike.
Notice the large voltage spike.
+24 VDC
ZL-TSD8-24
ZL-TSD8-120
+324 VDC
+24 VDC
–24 VDC
120 VAC
Module Relay Contact
120 VAC
Module Relay Contact
–324 VDC
–324 VDC
This figure shows the same circuit with a transorb (TVS) across
the coil. Notice that the voltage spike is significantly reduced.
+24 VDC
This figure shows the same circuit with a transorb (TVS) across
the coil. Notice that the voltage spike is significantly reduced.
+180 VDC
– 30 VDC
+24 VDC
120 VAC
–24 VDC
Module Relay Contact
–180 VDC
120 VAC
Module Relay Contact
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
Volume 14
e29-132
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
D-Sub Feedthrough Modules
Company
Information
Systems
Overview
Available in male and female,
9, 15 or 25-pin versions, these
connector modules provide a
fast, convenient method of
transitioning between
Programmable
Controllers
Field I/O
Software
D-Sub connectors and field
wiring through the use of screw
terminals.
C-more &
other HMI
Modules mount on 35 mm
DIN rail part #DN-R35S1.
Drives
Soft
Starters
Motors &
Gearbox
ZL-RTB-DB09
ZL-RTB-DB15
ZL-RTB-DB25
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Specifications
D-Sub Feedthrough
Modules
Pcs/ Price/
Pkg Pkg
Part #
ZL-RTB-DB09
1
Weight
(lbs)
Part #
0.08
ZL-RTB-DB15
<--->
9-pin male and female
D-subs to terminal blocks
Description**
Approvals
Pcs/ Price/
Pkg Pkg
1
Weight
(lbs)
Part #
0.13
ZL-RTB-DB25
<--->
15-pin male and female
D-subs to terminal blocks
Pcs/ Price/
Pkg Pkg
1
Weight
(lbs)
<--->
Photo
Sensors
0.32
25-pin male and female
D-subs to terminal blocks
Limit
Switches
Encoders
File # E200031 UL, cUL, Class 1, Division 2, Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007
UL Voltage Rating***
30VDC
Current
Sensors
Maximum Current per
Circuit
1A
Pressure
Sensors
Number of Circuits
9
Wire Range (Rated
Cross Section)*
15
25
Temperature
Sensors
12-24AWG Solid or Stranded Copper Conductor (2.5mm²)
Wire Strip Length
0.24-0.27” (6-7mm)
Screw Torque
4.4 in-lbs (0.5 Nm)
Pushbuttons/
Lights
Process
Surrounding
Temperature Range
32 to 140°F (0 to 60°C)
Comm.
Terminal Block Contacts
Copper alloy, tin-lead plated
1.74” x 3.42” x 2.03”
(44.1mm x 86.8mm x 51.6mm)
Dimensions (WxHxD)
2.18” x 3.42” x 2.03”
(55.4mm x 86.8mm x 51.6mm)
Cable/Wire Clearances
0.5” (12.7mm) Required
Mounting Restrictions
None
Connecting Cables
(Sold Separately)
Relays/
Timers
3.50” x 3.42” x 2.03”
(88.9mm x 86.8mm x 51.6mm)
Terminal
Blocks &
Wiring
Power
Circuit
Protection
ZL-DB9-CBL-2
ZL-DB15-CBL-2
ZL-DB25-CBL-2
See Connection Cable specifications tables at the See Connection Cable specifications tables at the See Connection Cable specifications tables at the
end of this section.
end of this section.
end of this section.
Enclosures
Tools
Pneumatics
* Use conductors rated for 60°/75°C.
**Connecting cables are for internal wiring only.
Safety
***Use Class 2 power supply.
Appendix
Product
Index
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-133
RJ12 Feedthrough Module
The RJ12 feedthrough module provides
convenient break-out of wiring to terminal
blocks.
Module mounts on 35mm DIN rail part
#DN-R35S1.
ZL-RTB-RJ12
Specifications
RJ12 Feetthrough Module
Description***
Approvals
Part #
Pcs/Pkg
Price/Pkg
Weight (lbs)
ZL-RTB-RJ12
1
<--->
0.32
RJ12 Connector to terminal block
File # E200031 UL, cUL, Class 1, Division 2, Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007
UL Voltage Rating*
Maximum Current per Circuit
Number of Circuits
Terminal Block Contacts
Wire Range (Rated Cross Section)**
Wire Strip Length
Screw Torque
Surrounding Temperature Range
30VDC
1A
6
Copper alloy, tin-lead plated
12-24AWG Solid or Stranded Copper Conductor (2.5mm²)
0.24-0.27” (6-7mm)
4.4 in-lbs (0.5 Nm)
32 to 140°F (0 to 60°C)
Dimensions (WxHxD)
1.74” x 3.42” x 2.03” (44.1mm x 86.8mm x 51.6mm)
Cable/Wire Clearance
0.5” (12.7mm) Required
Mounting Restrictions
None
Connecting Cables
(Sold Separately)
ZL-RJ12-CBL-2,
ZL-RJ12-CBL-2P,
GS-RJ12-CBL-2,
ZL-SVC-232RJ12-CBL-2
See Connection Cable specifications tables at the end of this section.
* Use Class 2 power supply.
** Use conductors rated for 60°/75°C.
***Connecting cables are for internal wiring only.
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
Volume 14
e29-134
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Communications Port Adapters
Company
Information
Systems
Overview
Communication adaptors eliminate the
hassle associated with connecting crimp or
solder connectors to PLC communication
ports. The communication adapters offer
fast and convenient screw terminal connections for the DL06, D2-250-1 and D2-260
CPUs.
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
The ZL-CMA15L adapter offers transmit
and receive LEDs, a jumper selectable
network termination resistor, and circuit
surge protection.
Drives
ZL-CMA15
Soft
Starters
ZL-CMA15L
Motors &
Gearbox
Specifications
Part #
Communication Port Adapters
Pcs/Pkg Price/Pkg Weight (lbs)
ZL-CMA15
1
<--->
0.04
Part #
Pcs/Pkg
Price/Pkg
Weight (lbs)
ZL-CMA15L
1
<--->
0.06
Motor
Controls
DL06, D2-250-1 and D2-260 PLC Port 2 adapter:
HD 15-pin D-sub to terminal block
Description
Approvals
Proximity
Sensors
File # E200031 Approved for use in Class 1 Division 2, Groups A, B, C, D Hazardous Locations
Communications Interface
Steppers/
Servos
RS232, RS422, RS485
Photo
Sensors
Indication Transmit Data
N/A
Green LED
Indication Receive Data
N/A
Green LED
RS232 Surge Protection
N/A
2 Circuits clamped by zener transient voltage suppressors
Limit
Switches
RS422/485 Surge Protection
N/A
4 Circuits clamped by low capacitance zener diodes
Encoders
RS422/485 Network Termination Resistor
N/A
Jumper Selectable 120
Voltage Rating*
Current
Sensors
30VDC
Maximum Current per Circuit
1A
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS422/485 TXD+
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS422/485 RXD+
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS232 TXD,
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +5VDC PWR
Supported Signal Types
Terminal Block Contacts
Pressure
Sensors
RS422/485 TXD–
RS422/485 RXD–
RS232 RXD
Ground
Temperature
Sensors
Pushbuttons/
Lights
Copper alloy, tin-lead plating
Wire Range (Rated Cross Section)**
16-30AWG Solid or Stranded Conductor (1.5mm²)
16-28AWG Solid or Stranded Conductor (1.5mm²)
Wire Strip Length
0.24-0.27” (6-7mm)
Screw Torque
1.7 in-lbs (0.2 Nm)
Operating Temperature Range
Process
Relays/
Timers
32 to 140°F (0 to 60°C)
Dimensions (W x H x D)
1.20” x 0.69” x 0.63” (30.5mm x 17.4 mm x 15.9mm)
1.31” x 0.64” x 2.72” (33.2mm x 16.2 mm x 69.2mm)
* Use Class 2 power supply.
Comm.
Terminal
Blocks &
Wiring
** Use conductors rated for 60°/75°C.
ZL-CMA15L
Power
2.72”2.72”
[69.2mm]
0.69”0.69”
[17.4mm]
Circuit
Protection
[69.2mm]
[17.4mm]
Enclosures
232
RXD
RS422/485
TX-
TXD
RXD
ZL-CMA15L
1.31”
1.31”
[33.2mm]
[33.2mm]
RX-
TERMINATE
TXD
0.63”
]
0.63”[15.9mm
[15.9mm]
SG
1.20” [30.5mm
[30.5mm]
1.20”
]
+5V
ZL-CMA15
Tools
Pneumatics
RX+
TX+
0.063”2.5[1.6mm]
mm
0.070”
2.9
mm [1.8mm]
Safety
0.44”
0.44”[11.2mm]
[11.2mm]
Terminal Block Insertion
Point Opening Dimension
0.078”2.5
[1.98mm]
mm
0.64”0.64”
[16.2mm]
[16.2mm]
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
0.12”
2.9
mm[3.05mm]
Terminal Block Insertion
Point Opening Dimension
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-135
Appendix
Product
Index
Part #
Index
Communication Distribution Modules
The RJ12 multi-port distribution modules allow for fast
and convenient RS485 multi-drop connections.
Uses include serial network communication multi-drop
to GS series drives, DuraPulse drives and SureServo
drives.
Modules mount on 35 mm DIN rail part
#DN-R35S1.
ZL-CDM-RJ12X4
ZL-CDM-RJ12X10
Specifications
Communication Distribution Modules
Description**
Part #
Pcs/Pkg Price/Pkg Weight (lbs)
ZL-CDM-RJ12X4
1
<--->
0.14
Part #
Pcs/Pkg
Price/Pkg
Weight (lbs)
ZL-CDM-RJ12X10
1
<--->
0.23
4-port RJ12 Communication Distribution Module
Approvals
10-port RJ12 Communication Distribution Module
File # E200031 UL, cUL, Class 1, Division 2, Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007
Voltage Rating***
30VDC
Maximum Current per Circuit
1A
Number of Circuits per RJ12
6
Terminal Block Contacts
Copper alloy, tin-lead plated
Wire Range (Rated Cross Section)*
12-24AWG Solid or Stranded Copper Conductor (2.5mm²)
Wire Strip Length
0.24-0.27” (6-7mm)
Screw Torque
4.4 in-lbs (0.5 Nm)
ZL-RJ12-CBL-2,
ZL-RJ12-CBL-2P,
GS-RJ12-CBL-2,
ZL-SVC-232RJ12-CBL-2
See Connection Cable specifications tables at the end of this section.
Connecting Cables (Sold Separately)
Surrounding Temperature Range
Dimensions (WxHxD)
32 to 140°F (0 to 60°C)
1.56” x 3.42” x 1.65” (39.5mm x 86.8mm x 41.8mm)
2.88” x 3.42” x 1.65” (73.2mm x 86.8mm x 41.8mm)
Cable/Wire Clearances
0.5” (12.7mm) Required
Mounting Restrictions
None
* Use conductors rated for 60°/75°C.
**Connecting cables are for internal wiring only.
ZL-CDM-RJ12n Typical Internal Circuit
***Use Class 2 power supply.
CON 1
CON 2
1 2 3 4 5 6
RJ12 Plug
Pin Layout
To
other
RJ12
connectors
(For Reference Only)
Note: See wiring details and dimensional drawings on our Web site at:
http://www.automationdirect.com/static/manuals/ziplinks/ziplinks.html
6
5
4
3
2
1
TB1
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Accessories
Company
Information
Systems
Overview
Replacement Relays
Programmable
Controllers
Replacement relays are offered with
a 24VDC coil or 120VAC coil and
are for use with the ZIPLink relay
modules.
Field I/O
Software
Sold in packages of 4.
C-more &
other HMI
Drives
ZL-RELAY-24X4
<--->
Soft
Starters
ZL-RELAY-120X4
<--->
Motors &
Gearbox
24VDC Relay Specifications
Contact
30VDC @ 10A
250VAC @ 8A
General Use
Current Rating
Contact Type
Contact Voltage (per point)
Maximum Power Inductive
Maximum Power Resistive
Maximum Switching Voltage
Minimum Load
Contact Resistance
Contact Material
Steppers/
Servos
Coil
Input Voltage Range
Maximum Continuous Coil Voltage
1 Form C (SPDT)
Rated Current per Coil
250VAC/30VDC
Coil Resistance
2000VA General Use
Power Consumption per Coil
AC 2000VA, DC 300W
Pick Up Current Max. per Coil
250VAC, 110VDC
Drop-Out Voltage Min.
10mA @ 5VDC
Pick-Up Voltage Max.
100mΩ Max @ 1A, 6VDC Off to On/On to Off Response Time
AgNi (Silver Nickel Alloy) Weight (lbs)
24VDC (-20%/+30%)
Motor
Controls
31.2VDC
Proximity
Sensors
16.7mA (±10%) @ 24 VDC
1440Ω (±10%)
Photo
Sensors
0.4W
15mA
Limit
Switches
1.2VDC
19.2VDC
Encoders
12ms/8ms
Current
Sensors
0.11
120VAC Relay Specifications
Contact
Pressure
Sensors
Coil
Current Rating
30VDC @ 10A
250VAC @ 8A
General Use
Input Voltage Range
115VAC (-20%/+30%), 50-60Hz
Temperature
Sensors
Contact Type
1 Form C (SPDT)
Maximum Continuous Coil Voltage
150VAC
Pushbuttons/
Lights
Contact Voltage (per point)
250VAC/30VDC
Rated Current per Coil
7.65mA (±10%) @ 115VAC 50Hz
6.30mA (±10%) @ 115VAC 60Hz
Maximum Power Inductive
2000VA General Use
Coil Resistance
8100Ω (±10%)
Maximum Power Resistive
AC 2000VA, DC 300W
Power Consumption per Coil
0.88W @ 50Hz
0.73W @ 60Hz
Maximum Switching Voltage
Minimum Load
Contact Resistance
Contact Material
250VAC, 110VDC
Drop-Out Voltage Min.
10mA @ 5VDC
Pick-Up Voltage Max.
100mΩ Max @ 1A, 6VDC Off to On/On to Off Response Time
AgNi (Silver Nickel Alloy) Weight (lbs)
Process
Relays/
Timers
34.5VAC
Comm.
92VAC
Terminal
Blocks &
Wiring
12ms/8ms
0.11
Power
Circuit
Protection
Installation Accessories
Accessories
DIN Rail
Angled Support Bracket
End Bracket
Slotted Screwdriver
Enclosures
Part #
Pcs/Pkg
Price/Pkg
DN-R35S1
10
<--->
DN-ASB1
50
<--->
Pneumatics
DN-EB35
50
<--->
Safety
DN-SS1
1
<--->
Tools
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-137
Module Dimensions
ZL-RTB20
0.098”
2.5 [2.5mm]
mm
0.114”
[2.9mm]
2.9 mm
Terminal Block Insertion
Point Opening Dimension
ZL-RTB40
0.098”
2.5 [2.5mm]
mm
0.114”
[2.9mm]
2.9 mm
Terminal Block Insertion
Point Opening Dimension
ZL-RTB50
0.098”
2.5 [2.5mm]
mm
0.114”
[2.9mm]
2.9 mm
Note: Dimensions shown in Inches [mm]
Terminal Block Insertion
Point Opening Dimension
Volume 14
e29-138
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Module Dimensions
Company
Information
Systems
Overview
Programmable
Controllers
ZL-RFU20
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
0.098”
2.5 [2.5mm]
mm
Photo
Sensors
0.114”
[2.9mm]
2.9 mm
Limit
Switches
Terminal Block Insertion
Point Opening Dimension
Encoders
Current
Sensors
Pressure
Sensors
ZL-RFU40
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
0.098”
2.5 [2.5mm]
mm
Enclosures
0.114”
[2.9mm]
2.9 mm
Tools
Note: Dimensions shown in Inches [mm]
Terminal Block Insertion
Point Opening Dimension
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-139
Module Dimensions
ZL-RRL16-24-1
ZL-RRL16-24-2
0.098”
2.5 [2.5mm]
mm
ZL-RLS1-24(120)
0.114”
[2.9mm]
2.9 mm
Terminal Block Insertion
Point Opening Dimension
0.098”
2.5 [2.5mm]
mm
0.114”
[2.9mm]
2.9 mm
Terminal Block Insertion
Point Opening Dimension
ZL-RLS4-24(120)
0.098”
2.5 [2.5mm]
mm
0.114”
[2.9mm]
2.9 mm
Terminal Block Insertion
Point Opening Dimension
Note: Dimensions shown in Inches [mm]
Volume 14
e29-140
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Module Dimensions
Company
Information
Systems
Overview
Programmable
Controllers
ZL-LTB16-24
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
0.098”
2.5 [2.5mm]
mm
Steppers/
Servos
0.114”
[2.9mm]
2.9 mm
Motor
Controls
Terminal Block Insertion
Point Opening Dimension
Proximity
Sensors
ZL-LTB32-24
Photo
Sensors
Power* Power*
Power* Power*
P1 P2 TB5 P3 P4 TB6
P1
D1 D2
D3
D4
D5
D6
D7
D8
1
21
TB7 P6 P5
20
40
D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24
R1
R2
Encoders
TB8 P8 P7
R3
TB2
1
R4
TB3
C
0
1
2
3
4
5
6
10
P2 P2 P2 P2 P2 P2 P2 P2 P2
C 10 11 12 13 14 15 16 17
10
18 P4
19
9
1
C 20 21 22 23 24 25 26 27
18
10
P4 P4 P4 P4 P4 P4 P4 P4
P6 P6 P6 P6 P6 P6 P6 P6 P6
P3 P3 P3 P3 P3 P3 P3 P3 P3
19
Temperature
Sensors
18
P8 P8 P8 P8 P8 P8 P8 P8
27
P5 P5 P5 P5 P5 P5 P5 P5 P5
Pressure
Sensors
3.42”
[86.8mm]
C 30 31 32 33 34 35 36 37
10
18 P8
27
19
27
P1 P1 P1 P1 P1 P1 P1 P1 P1
9
1
1
7
19
TB4
9
9
Current
Sensors
D25 D26 D27 D28 D29 D30 D31 D32
ZL-LTB32-24
TB1
Limit
Switches
27
Pushbuttons/
Lights
P7 P7 P7 P7 P7 P7 P7 P7 P7
Process
8.50” [216.0mm]
Relays/
Timers
0.098”
2.5 [2.5mm]
mm
ZL-TSD8-24(120)
0.114”
[2.9mm]
2.9 mm
Terminal Block Insertion
Point Opening Dimension
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
0.098”
2.5 [2.5mm]
mm
Appendix
0.114”
[2.9mm]
2.9 mm
Product
Index
Terminal Block Insertion
Point Opening Dimension
Part #
Index
Note: Dimensions shown in Inches [mm]
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-141
Module Dimensions
ZL-RTB-DB09/15/25
0.098”
2.5 [2.5mm]
mm
0.114”
[2.9mm]
2.9 mm
Terminal Block Insertion
Point Opening Dimension
ZL-RTB-RJ12
0.098”
2.5 [2.5mm]
mm
0.114”
[2.9mm]
2.9 mm
Terminal Block Insertion
Point Opening Dimension
Note: Dimensions shown in Inches [mm]
Volume 14
e29-142
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Module Dimensions
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
ZL-CDM-RJ12X4
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
0.098”
2.5 [2.5mm]
mm
Proximity
Sensors
0.114”
[2.9mm]
2.9 mm
Photo
Sensors
Terminal Block Insertion
Point Opening Dimension
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
ZL-CDM-RJ12X10
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
0.098”
2.5 [2.5mm]
mm
Circuit
Protection
0.114”
[2.9mm]
2.9 mm
Enclosures
Terminal Block Insertion
Point Opening Dimension
Tools
Pneumatics
Safety
Appendix
Product
Index
Note: Dimensions shown in Inches [mm]
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-143
Connection Cables
Approvals
• UL Recognized, UL file E157382
• CE Marked LVD 2006/95/EC
• RoHS Compliant
ZIPLink Connection Cables
Insulation Weight
Price
(lbs)
Rating
Part Number
Description
ZL-C0-CBL11
ZL-C0-CBL11-1
ZL-C0-CBL11-2
ZL-C0-CBL11-1P
ZL-C0-CBL11-2P
ZL-C0-CBL20
ZL-C0-CBL20-1
ZL-C0-CBL20-2
ZL-C0-CBL20-1P
ZL-C0-CBL20-2P
Cable for module with 11 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.21
<--->
Cable for module with 11 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.31
<--->
Cable for module with 11 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Cable for module with 11 terminals to pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.21
<--->
Cable for module with 11 terminals to pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.26
<--->
Cable for module with 20 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.25
<--->
Cable for module with 20 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.31
<--->
Cable for module with 20 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable for module with 20 terminals to pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.21
<--->
Cable for module with 20 terminals to pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.26
<--->
Cable for module with 8 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.26
<--->
Cable for module with 8 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
Cable for module with 8 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Cable for module with 8-pin connector to pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.21
<--->
Cable for module with 8-pin connector to pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.26
<--->
Cable for module with 10 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.26
<--->
Cable for module with 10 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
Cable for module with 10 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Cable for module with 10-pin connector to pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.21
<--->
Cable for module with 10-pin connector to pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.26
<--->
Cable for module with 13 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.26
<--->
Cable for module with 13 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
Cable for module with 13 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Cable for module with 13-pin connector to pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.21
<--->
Cable for module with 13-pin connector to pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.26
<--->
CLICK ZIPLink Cables
DL05 and DL06 ZIPLink Cables
ZL-D0-CBL8
ZL-D0-CBL8-1
ZL-D0-CBL8-2
ZL-D0-CBL8-1P
ZL-D0-CBL8-2P
ZL-D0-CBL10
ZL-D0-CBL10-1
ZL-D0-CBL10-2
ZL-D0-CBL10-1P
ZL-D0-CBL10-2P
ZL-D0-CBL13
ZL-D0-CBL13-1
ZL-D0-CBL13-2
ZL-D0-CBL13-1P
ZL-D0-CBL13-2P
ZL-D0-CBL24
ZL-D0-CBL24-1
ZL-D0-CBL24-2
ZL-D0-CBL24-L
ZL-D0-CBL24-1L
ZL-D0-CBL24-2L
ZL-D0-CBL24-1P
ZL-D0-CBL24-2P
Cable for module with 24-pin connector to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.26
<--->
Cable for module with 24-pin connector to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
Cable for module with 24-pin connector to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Cable for module with 24-pin connector to 24-pin connector for LED module, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.26
<--->
Cable for module with 24-pin connector to 24-pin connector for LED module, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
Cable for module with 24-pin connector to 24-pin connector for LED module, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Cable for module with 24-pin connector to 24-wire pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.26
<--->
Cable for module with 24-pin connector to 24-wire pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
ZL-C0-CBL11
ZL-D0-CBL10-1
ZL-D0-CBL24-1
ZL-D0-CBL24-1P
Volume 14
e29-144
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Connection Cables (cont.)
Company
Information
Systems
Overview
ZIPLink Connection Cables
Insulation Weight
Price
(lbs)
Rating
Programmable
Controllers
Part Number
Description
ZL-D06X-CBL20
Cable used to connect DirectLOGIC 06 PLC fixed inputs with 20 terminals to the ZL-RTB20 ZIPLink module with a 24300V, 80˚C
pin connector, can be used on the input side terminal block only, 24AWG, 1.6 ft. (0.5m)
0.36
<--->
Software
ZL-D06X-CBL20-1
Cable used to connect DirectLOGIC 06 PLC fixed inputs with 20 terminals to the ZL-RTB20 ZIPLink module with a 24-pin
300V, 80˚C
connector, can be used on the input side terminal block only, 24AWG, 3.3 ft. (1.0m)
0.46
<--->
C-more &
other HMI
ZL-D06X-CBL20-2
Cable used to connect DirectLOGIC 06 PLC fixed inputs with 20 terminals to the ZL-RTB20 ZIPLink module with a 24-pin
300V, 80˚C
connector, can be used on the input side terminal block only, 24AWG, 6.6 ft. (2.0m)
0.56
<--->
ZL-D06Y-CBL20
Cable used to connect DirectLOGIC 06 PLC fixed outputs with 20 terminals to the ZL-RTB20 ZIPLink module with a 24pin connector, can be used on the output side terminal block only, 24AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
ZL-D06Y-CBL20-1
Cable used to connect DirectLOGIC 06 PLC fixed outputs with 20 terminals to the ZL-RTB20 ZIPLink module with a 24pin connector, can be used on the output side terminal block only, 24AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.46
<--->
ZL-D06Y-CBL20-2
Cable used to connect DirectLOGIC 06 PLC fixed outputs with 20 terminals to the ZL-RTB20 ZIPLink module with a 24pin connector, can be used on the output side terminal block only, 24AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
ZL-D06-CBL24-1P
Cable that allows DirectLOGIC 06 PLC fixed I/O with 24 terminals to custom wire to third party devices, can be
used on the input side terminal block or the output side terminal block of the DL06, 24AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
ZL-D06-CBL24-2P
Cable that allows DirectLOGIC 06 PLC fixed I/O with 24 terminals to custom wire to third party devices, can be
used on the input side terminal block or the output side terminal block of the DL06, 24AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.46
<--->
Motor
Controls
ZL-D05-CBL18
Cable used to connect DirectLOGIC 05 PLC fixed I/O with 18 terminals to the ZL-RTB20 ZIPLink module with a
24-pin connector, can be used on the input side terminal block or the output side terminal block of the DL05,
24AWG, 1.6 ft (0.5m)
300V, 80˚C
0.36
<--->
Proximity
Sensors
ZL-D05-CBL18-1
Cable used to connect DirectLOGIC 05 PLC fixed I/O with 18 terminals to the ZL-RTB20 ZIPLink module with a
24-pin connector, can be used on the input side terminal block or the output side terminal block of the DL05,
24AWG, 3.3 ft (1.0m)
300V, 80˚C
0.46
<--->
Photo
Sensors
ZL-D05-CBL18-2
Cable used to connect DirectLOGIC 05 PLC fixed I/O with 18 terminals to the ZL-RTB20 ZIPLink module with a
24-pin connector, can be used on the input side terminal block or the output side terminal block of the DL05,
24AWG, 6.6 ft (2.0m)
300V, 80˚C
0.56
<--->
ZL-D05-CBL22-1P
Cable that allows DirectLOGIC 05 PLC fixed I/O with 20 terminals to custom wire to third party devices, can be
used on the input side terminal block or the output side terminal block of the DL05, 24AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.32
<--->
ZL-D05-CBL22-2P
Cable that allows DirectLOGIC 05 PLC fixed I/O with 20 terminals to custom wire to third party devices, can be
used on the input side terminal block or the output side terminal block of the DL05, 24AWG, 6.6 ft (2.0m)
300V, 80˚C
0.46
<--->
ZL-D2-CBL10
ZL-D2-CBL10-1
ZL-D2-CBL10-2
ZL-D2-CBL10-1P
ZL-D2-CBL10-2P
ZL-D2-CBL19
ZL-D2-CBL19-1
ZL-D2-CBL19-2
ZL-D2-CBL19-1P
ZL-D2-CBL19-2P
ZL-D24-CBL40
ZL-D24-CBL40-1
ZL-D24-CBL40-2
ZL-D24-CBL40-X
ZL-D24-CBL40-1X
ZL-D24-CBL40-2X
Cable for module with 10 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable for module with 10 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.61
<--->
Cable for module with 10 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable for module with 10 terminals to pigtail, 24AWG, 3.3 ft (1.0m)
300V, 80˚C
0.31
<--->
Cable for module with 10 terminals to pigtail, 24AWG, 6.6 ft (2.0m)
300V, 80˚C
0.46
<--->
Cable for module with 19 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable for module with 19 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.61
<--->
Cable for module with 19 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable for module with 19 terminals to pigtail, 24AWG, 3.3 ft (1.0m)
300V, 80˚C
0.61
<--->
Cable for module with 19 terminals to pigtail, 24AWG, 6.6 ft (2.0m)
300V, 80˚C
0.61
<--->
Terminal
Blocks &
Wiring
Cable w/180° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 1.6 ft (0.5m)
300V, 80˚C
0.36
<--->
Power
Cable w/180° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.61
<--->
Cable w/180° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable w/45° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable w/45° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.61
<--->
Cable w/45° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
DL05 and DL06 ZIPLink Cables, continued
Field I/O
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
DL205 ZIPLink Cables
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
ZL-D06X-CBL20
ZL-D2-CBL10
ZL-D24-CBL40
ZL-D2-CBL19-1P
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-145
Connection Cables (cont.)
ZIPLink Connection Cables
Part Number
Insulation Weight
Rating
(lbs) Price
Description
DL205 ZIPLink Cables, continued
ZL-D24-CBL40-1P
ZL-D24-CBL40-2P
ZL-D24-CBL40-1XP
ZL-D24-CBL40-2XP
ZL-D24-CON-R
ZL-D24-CON
ZL-D24-CON-X
Cable w/180° plug for module with 40-pin connector to 40-wire pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable w/180° plug for module with 40-pin connector to 40-wire pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable w/45° plug for module with 40-pin connector to 40-wire pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable w/45° plug for module with 40-pin connector to 40-wire pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
ZIPLink ribbon-style connector, 40-pin, qty. 2
N/A
0.36
<--->
ZIPLink solder-style connector, 180°, 40-pin, qty. 2
N/A
0.36
<--->
ZIPLink solder-style connector, 105°, 40-pin, qty. 2
N/A
0.36
<--->
ZL-D3-CBL18
ZL-D3-CBL18-1
ZL-D3-CBL18-2
Cable for module with 18 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable for module with 18 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable for module with 18 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable for module with 20 terminals to 24-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable for module with 20 terminals to 24-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable for module with 20 terminals to 24-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable for module with 20 terminals to pigtail, 24 AWG, 3.3 ft (1.0m)
300V, 80˚C
0.42
<--->
Cable for module with 20 terminals to pigtail, 24 AWG, 6.6 ft (2.0m)
300V, 80˚C
0.56
<--->
Cable w/180° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 1.6 ft. (0.5m) 300V, 80˚C
0.36
<--->
Cable w/180° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable w/180° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable w/45° plug for module with 40-pin connector to 40-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable w/45° plug for module with 40-pin connector to 40-pin connector, 24 AWG 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable w/45° plug for module with 40-pin connector to 40-pin connector, 24 AWG 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable w/180° plug for module with 40-pin connector to 40-wire pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable w/180° plug for module with 40-pin connector to 40-wire pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable w/45° plug for module with 40-pin connector to 40-wire pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable w/45° plug for module with 40-pin connector to 40-wire pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
ZIPLink ribbon-style connector, 40-pin, qty. 2
N/A
0.36
<--->
ZIPLink solder-style connector, 180°, 40-pin, qty. 2
N/A
0.36
<--->
ZIPLink solder-style connector, 45°, 40-pin, qty. 2
N./A
0.36
<--->
DL305 ZIPLink Cables
DL405 ZIPLink Cables
ZL-D4-CBL20
ZL-D4-CBL20-1
ZL-D4-CBL20-2
ZL-D4-CBL20-1P
ZL-D4-CBL20-2P
ZL-D24-CBL40
ZL-D24-CBL40-1
ZL-D24-CBL40-2
ZL-D24-CBL40-X
ZL-D24-CBL40-1X
ZL-D24-CBL40-2X
ZL-D24-CBL40-1P
ZL-D24-CBL40-2P
ZL-D24-CBL40-1XP
ZL-D24-CBL40-2XP
ZL-D24-CON-R
ZL-D24-CON
ZL-D24-CON-X
ZL-D24-CBL40-1P
ZL-D3-CBL18
ZL-D4-CBL20
ZL-D24-CBL40-1XP
ZL-D24-CON Parts
Volume 14
e29-146
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Connection Cables (cont.)
Company
Information
Systems
Overview
Programmable
Controllers
ZIPLink Connection Cables
Part Number
Insulation Weight Price
Rating
(lbs)
Description
Field I/O
Productivity3000 ZIPLink Cables
Software
ZL-P3-CBL20
ZL-P3-CBL20-1
ZL-P3-CBL20-2
ZL-P3-CBL20-L
ZL-P3-CBL20-1L
ZL-P3-CBL20-2L
ZL-P3-CBL20-P
ZL-P3-CBL20-1P
ZL-P3-CBL20-2P
ZL-CBL40
ZL-CBL40-1
ZL-CBL40-2
Cable for module with 20 terminals to 20-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable for module with 20 terminals to 20-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
Cable for module with 20 terminals to 20-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Cable for module with 20-pin connector to 20-pin connector for LED module, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable for module with 20-pin connector to 20-pin connector for LED module, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
Cable for module with 20-pin connector to 20-pin connector for LED module, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Cable for module with 20-pin connector to 20-wire pigtail, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable for module with 20-pin connector to 20-wire pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable for module with 20-pin connector to 20-wire pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
Cable for module with 40-pin connector to 40-pin connector, 24 AWG, 1.6 ft. (0.5m)
300V, 80˚C
0.36
<--->
Cable for module with 40-pin connector to 40-pin connector, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.56
<--->
Cable for module with 40-pin connector to 40-pin connector, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.61
<--->
ZL-CBL40-S
Cable for module with 40-pin connector to 40-pin connector, shielded, 24 AWG, 1.6 ft. (0.5m) (High-Speed 300V, 80˚C
I/O modules only)
0.4
<--->
ZL-CBL40-1S
Cable for module with 40-pin connector to 40-pin connector, shielded, 24 AWG, 3.3 ft. (1.0m) (High-Speed 300V, 80˚C
I/O modules only)
0.7
<--->
ZL-CBL40-2S
Cable for module with 40-pin connector to 40-pin connector, shielded, 24 AWG, 6.6 ft. (2.0m) (High-Speed 300V, 80˚C
I/O modules only)
1.2
<--->
ZL-P3-CBL40-1P
ZL-P3-CBL40-2P
Cable for module with 40 terminals to pigtail, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.41
<--->
Limit
Switches
Cable for module with 40 terminals to pigtail, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Encoders
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Universal ZIPLink Cables
ZL-CBL24-1P
Cable with 24-pin connector to 24-wire pigtail for connecting any 24-pin ZIPLink module to another
device, 24 AWG, 3.3 ft. (1.0m)
300V, 80˚C
0.36
<--->
Current
Sensors
ZL-CBL24-2P
Cable with 24-pin connector to 24-wire pigtail for connecting any 24-pin ZIPLink module to another
device, 24 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Pressure
Sensors
ZL-DB9F-CBL-2P
ZL-DB9F-CBL-5P
ZIPLink pigtail cable with 9-pin D-sub female connector, 28 AWG, 2.0 meter (6.6 ft) length
300V, 80˚C
0.30
<--->
ZIPLink pigtail cable with 9-pin D-sub female connector, 28 AWG, 5.0 meter (16.4 ft) length
300V, 80˚C
0.30
<--->
ZL-CBL40-1P
Cable that allows the ZL-RTB40, ZL-RFU40 or ZL-LTB32-24 to custom wire to third party devices, 24 AWG,
3.3 ft. (1.0m)
300V, 80˚C
0.41
<--->
Pushbuttons/
Lights
ZL-CBL40-2P
Cable that allows the ZL-RTB40, ZL-RFU40 or ZL-LTB32-24 to custom wire to third party devices, 24 AWG,
6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Process
ZL-DB9-CBL-2
ZL-DB15-CBL-2
ZL-DB25-CBL-2
ZL-RJ12-CBL-2
ZL-RJ12-CBL-2P
Shielded cable with 9-pin D-sub male to female connectors, 28 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.36
<--->
Shielded cable with 15-pin D-sub male to female connectors, 28 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Shielded cable with 25-pin D-sub male to female connectors, 28 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.56
<--->
Crossover cable with 6-pin RJ12 to 6-pin RJ12 connectors, 26 AWG, 6.6 ft. (2.0m)
150V, 60˚C
0.26
<--->
Cable with 6-pin RJ12 connector to 6-wire pigtail, 26 AWG, 6.6 ft. (2.0m)
150V, 60˚C
0.26
<--->
Serial Communication ZIPLink Cables
Temperature
Sensors
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
ZL-P3-CBL20-1
ZL-CBL24-1P
Tools
ZL-DB9-CBL-2
Pneumatics
Safety
Appendix
Product
Index
ZL-RJ12-CBL-2
ZL-DB9F-CBL-2P
ZL-RJ12-CBL-2P
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / z i p l i n k s
Terminal Blocks/Wiring Solutions
e29-147
Connection Cables (cont.)
ZIPLink Connection Cables
Part Number
Insulation Weight Price
Rating
(lbs)
Description
AC Drive, Servo, Stepper, and Soft Starter ZIPLink Cables
GS-RJ12-CBL-2
RS232 cable with 6-pin RJ12 connector to 6-pin RJ12 connector for GS2 Series drives ONLY. 26 AWG, 6.6 ft. (2.0m)
300V, 80˚C
0.26
<--->
GS-485HD15-CBL-2
RS485 shielded twisted pair cable with 6-pin RJ12 to HD 15-pin male connector for all GS Series/DuraPulse drives,
28 AWG, 6.6 ft. (2.0m)
30V, 80˚C
0.26
<--->
GS-485RJ12-CBL-2
GS drive communication cable with 6-pin RJ12 connector to 6-pin RJ12 connector, 3-wire straight-through, 26 AWG,
6.6 ft. (2.0m). Use this cable and a ZL-CDM-RJ12Xxx distribution module to create a plug and play RS-485 network.
Connect multiple SureServo amplifiers, Stellar SR44 soft starters, GS series drives, and Durapulse series drives to a PLC
via RS-485.
300V, 80˚C
0.11
<--->
GS-EDRV-CBL-2
GS drive communication cable with 6-pin RJ12 connector to 6-pin RJ12 connector, 6-wire straight-through, 26 AWG,
6.6 ft. (2.0m). Use this cable to connect GS series and Durapulse series drives to the GS-EDRV ethernet communication
module.
150V, 60˚C
0.11
<--->
GS-ISOCON-CBL-2
GS drive communication cable with 6-pin RJ12 connector to the FA-ISOCON 5-pin connector, 26 AWG, 6.6 ft. (2.0m). Use
150V, 60˚C
this cable to connect GS series and Durapulse series drives to the FA-ISOCON universal serial communications converter.
0.11
<--->
ZL-SVC-CBL50
Shielded twisted pair cable with 50-pin connectors to connect any SureServo amplifier to a ZL-RTB50 module, 28 AWG,
1.6 ft. (0.5m)
30V, 80˚C
0.36
<--->
ZL-SVC-CBL50-1
Shielded twisted pair cable with 50-pin connectors to connect any SureServo amplifier to a ZL-RTB50 module, 28 AWG,
3.3 ft. (1.0m)
30V, 80˚C
0.46
<--->
ZL-SVC-CBL50-2
Shielded twisted pair cable with 50-pin connectors to connect any SureServo amplifier to a ZL-RTB50 module, 28 AWG,
6.6 ft. (2.0m)
30V, 80˚C
0.56
<--->
ZL-CBL50-1P
SureServo cable used to connect any SureServo amplifier to custom wire to third party devices, 28AWG, 3.3 ft. (1.0m)
30V, 80˚C
0.46
<--->
ZL-CBL50-2P
SureServo cable used to connect any SureServo amplifier to custom wire to third party devices, 28AWG, 6.6 ft. (2.0m)
30V, 80˚C
0.56
<--->
SVC-232RJ12-CBL-2
RS232 shielded twisted pair cable with 6-pin RJ12 to 6-pin IEEE connector for all SureServo amplifiers, 6.6 ft. (2.0m)
30V, 80˚C
0.16
<--->
SVC-485HD15-CBL-2
RS485 shielded twisted pair cable with HD 15-pin male to 6-pin IEEE connector for all SureServo amplifiers, 6.6 ft. (2.0m) 30V, 80˚C
0.26
<--->
SVC-485RJ12-CBL-2
SureServo amplifier communication cable with a RJ12 male to a 6-pin IEEE connector, shielded, twisted pair, 6.6 ft. (2.0m).
Use this cable and a ZL-CDM-RJ12Xxx distribution module to create a plug and play RS-485 network. Connect multiple 30V, 80˚C
SureServo amplifiers, Stellar SR44 soft starters, GS series drives, and Durapulse series drives to a PLC via RS-485.
0.16
<--->
SVC-485CFG-CBL-2
SureServo amplifier configuration cable with 6-pin IEEE connector to RJ45 connector, shielded, twisted pair, 6.6 ft. (2.0m).
Use this cable in conjunction with the USB-485M serial adapter to connect any SureServo amplifier to a PC. Eliminates
30V, 80˚C
the need to reprogram networked servo drives from RS485 to RS232 when connecting to a PC.
0.16
<--->
STP-232RJ12-CBL-2
SureStep drive communication cable with 6P4C RJ11 connector to 6-pin RJ12 connector, 3-wire, RS-232, 26 AWG,
6.6 ft. (2.0m). Use this cable to connect STP-DRV-4850 or STP-DRV-80100 stepper drives to a DL05 PLC or a CLICK
PLC.
300V, 80˚C
0.11
<--->
STP-232HD15-CBL-2
SureStep drive communication cable with 6P4C RJ11 connector to 15-pin high density connector, 3-wire, RS-232,
26 AWG, 6.6 ft. (2.0m). Use this cable to connect STP-DRV-4850 or STP-DRV-80100 stepper drives to a DL06 PLC or a
DL205 PLC using a D2-250-1 or D2-260 CPU.
30V, 80˚C
0.21
<--->
SR44-485HD15-CBL-2
Stellar soft starter communication cable with 6-pin RJ45 connector to 15-pin high density connector, 3-wire, RS-485,
26 AWG, 6.6ft. (2.0m). Use this cable to connect a Stellar SR44 series soft starter (with optional SR44-RS485 communica- 30V, 80˚C
tion adapter) to a DL06 PLC or a DL205 PLC using a D2-250-1 or D2-260 CPU.
0.21
<--->
SR44-485RJ45-CBL-2
Stellar SR44 soft starter communication cable with 6-pin RJ45 connector to 6-pin RJ12 connector, 3-wire, RS-485, 26
AWG, 6.6 ft. (2.0m). Use this cable and a ZL-CDM-RJ12Xxx distribution module to create a plug and play RS-485 network. Connect multiple SureServo amplifiers, Stellar SR44 soft starters (with optional SR44-RS485 communication
adapter), GS series drives, and Durapulse series drives to a PLC via RS-485.
0.16
<--->
GS-485HD15-CBL-2
SVC-232RJ12-CBL-2
SVC-485HD15-CBL-2
ZL-SVC-CBL50
30V, 80˚C
ZL-CBL50-1P
Volume 14
e29-148
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
If it’s in your cabinet, it’s in our catalog!
Over 13,000 In-stock Quality Products
Starting with the enclosure, we carry everything you need to build an electrical control system, right
down to the wire and tools. And we have the devices that go in the panel, such as logic controllers,
HMI, drives, relays, and motor controls. If you’re maintaining existing systems,
we’ve got great prices on MRO parts such as circuit breakers, fuses, motors, pneumatics
and pilot devices. In addition to our catalog all our products are available to
order 24/7 at www.automationdirect.com
Value Pricing
Our
everyday
prices
on
industrial control products are well
below the list prices of more
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because, with our direct business
model and focus on high
efficiency, AUTOMATIONDIRECT has
the lowest overhead in the
industry. We pass the savings on
to you by offering high-quality
products at low prices.
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magazine Free 2-day (transit) shipping for orders
over $49; other expedited services extra.
surveys nine years running.
See Web site or catalog Terms and
Conditions for all details and exceptions.
ZIPport Multi-Wire Connectors
3 to 144 Terminals
®
Standard and High Construction Profile (HC) Heavy Duty Connectors
Customize your own cable connectors to suit your specific needs
while reducing machine installation time and costs
Multi-wire connectors are heavy-duty connectors that will hold up
under harsh indoor and outdoor industrial environments. They have
the versatility to maintain and protect the different types of electrical
connections that are popular within industry today.
ZIPport multi-wire connectors range from a small 3-pin configuration to as large as 144-pin configuration. Screw terminal connection available up to 40-pins and crimp contact connectors are
available from 5-pin to 144-pin.
ZIPport connectors can be used anywhere there is a need to
have the ability to reliably connect and/or disconnect wiring.
These types of connectors are found in many industries such as:
• Electronic machinery
• Robots
• Control equipment
• Power connections
• Control and signal circuits
Save time and money
• Packaging machinery
• Theatrical applications
• Industrial equipment
• Electrical panels
Agency Approvals
• UL Recognized File number E 342543
• CE
• RoHS
• NEMA/UL type 1, 4, 4X, 12
in
Available
•Eliminate repetitive
wiring tasks
•Cut down installation time
•Save on downtime
for machine setup
•Increase quality by
making your own
pre-wired cable/
connection wire
•Reduce costly
equipment
repairs and
troubleshooting
time
the U
.S o
, if
nl y
d
ere
ord
by
6p
m
ET.,
add
ition
al sh
ly.
ipping charges may app
Volume 14
e29-150
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
Features
• Available in 3A, 10A, 16A, 10B, 16B, 24B,
and 32B sizes
• Heavy-duty metal housings in polyester
powder coated die-cast aluminum alloy
or self-extinguishing thermoplastic
housing
• Single locking system (one lever locked
on two pegs) or double locking system
(two levers locked on four pegs)
• Mechanical duration of 500 cycles
• Operating temperatures from-40°C to
125°C (-40°F to 257°F)
• IP66 degree of protection with enclosure
when coupled
• NEMA/UL Type 1, 4, 4X, 12 protection
when housings are coupled.
• Conforms with EN61984, VDE 0110,
VDE 0627, EN 175301-801, and
UL 1977, UL50, UL50E standards
• UL and CE approvals
Heavy-duty multi-wire connectors are
used wherever there is a need for a
secure, simple and time-saving assembly
of machinery and facilities. The connector
housings are made of die-cast aluminum
or thermoplastic and offer excellent
protection against dirt, moisture and
mechanical stress. Multi-wire connectors
make it possible to easily connect signal,
power, and data connections.
Connector Housings
• The housings for these ZIPport industrial
multi-wire connectors consist of a hood
that mates with a base or a coupler.
• Multiwire connector housings are made
of die-cast aluminum with a polyester
powder finish or from self-extinguishing
thermoplastic and are suitable for use in
industrial applications.
• All multi-pole connector housings are
available in a standard profile. Several
models of these heavy duty connectors
are offered with a high construction (HC)
profile that allows more room for wiring
the higher density inserts.
• A single or double lever locking system
assures coupling stability and protection
against accidental opening. The wire connector locking system is comprised of
stainless steel or glass filled thermoplastic
levers, with compatible interlocking pegs.
Connector Inserts
120VAC Power or Control (10-Pole, Size 10B)
• 1) ZP-MC10B-1-MS010
$5.50
• 1) ZP-MC10B-2-SBHM
$27.50
• 1) ZP-MC10B-1-FS010
$5.50
• 1) ZP-MC-CG-16M8
$3.85
• 1) ZP-MC10B-2-SSE16M
$8.25
• ZIPport multi-wire connectors require
one male and one female insert. The
inserts are available in multiple pole
configurations from 3 poles plus ground,
up to 108 poles plus ground, and with
termination sizes ranging from
14 to 5 AWG, 10 to 80 Amps.
• ZIPport inserts are made of UL 94 V-0
rated self-extinguishing thermoplastic
resin rated at a maximum temperature
of 125°C (257°F).
• The inserts are available in screw terminal or crimp style contact block connections. The contacts are copper alloy
with a hard silver or gold plating. The
plastic inserts for these rectangular connectors are numbered on both sides by
laser printing or molding in accordance
with EN 60068-2-70.
(only sold in pack of 10 for $38.50)
Total: $50.60
24VDC Signal or Control (16-pole, Size 16B)
• 1) ZP-MC16B-1-FS016
$7.75
• 1) ZP-MC16B-2-DCP21ML
$28.00
• 1) ZP-MC16B-1-MS016
$7.75
• 2) ZP-MC-CG-21M8
$12.20
• 1) ZP-MC16B-2-DTE21ML
$12.50
(only sold in pack of 5 for $30.50)
Total: $68.20
Power or Control (3-pole, Size 3A)
• 1) ZP-MC03A-1-MS004
$2.25
• 1) ZP-MC03A-2-SBHP
$1.00
• 1) ZP-MC03A-1-FS004
$2.75
• 1) ZP-MC-CG-11P5
$1.00
• 1) ZP-MC03A-2-STE11P
$0.50
Total: $7.50
®
STD Series Multi-Wire Connectors
Features
• Available in 3A, 10A, 16A, 6B, 10B, 16B, 24B, and 32B sizes
• Heavy-duty metal housings in polyester powder coated
die-cast aluminum alloy or self-extinguishing
thermoplastic housing
• Single locking system (one lever locked on two pegs) or
double locking system (two levers locked on four pegs)
• Mechanical duration of 500 cycles
• Operating temperatures from -40°C to 125°C
(-40°F to 257°F)
• IP66 degree of protection with enclosure when coupled
• NEMA/UL Type 1, 4, 4X, 12 protection with enclosure when
coupled.
• Conforms with EN61984, VDE 0110, VDE 0627,
EN 175301-801, and UL 1977, UL50, UL50E standards
• UL and CE approvals
Hood
Accessories
Housings
Hoods
• Available with top entry and side entry cable
passages
• Standard and high-construction profiles
• Threaded cable passages with Pg threads (EN 60423) with
optional Pg to NPT adapters
• Stainless steel or thermoplastic locking pegs
• Accessories include cable glands and Pg thread
to NPT adapters
Inserts
Bases, Couplers and Covers
• Surface and bulkhead mounted bases
• Two cable passages on surface mount bases
• Seal gaskets made of anti-aging, oil-resistant and
fuel-resistant vinyl nitrile elastomer
• Locking levers made of galvanized steel or
self-extinguishing glass-filled thermoplastic;
guarantees perfect closing and sealing
Base
Accessories
Inserts
• Self-extinguishing thermoplastic reinforced with glass
fibers
• Asymmetric guide rails prevent incorrect coupling
• Captive installation screws allow for easy and secure
installation to bases and hoods
• Laser-printed or molded terminal/contact positions on
both sides of insert
• Copper alloy contacts with hard silver or gold plating available with stainless steel captive screw terminal or
machined crimp contact
• Wide contact surface for ground terminals
• IP20 without enclosures
• Suitable for stranded and solid conductors
• A wide range of accessories including:
- Pg to NPT adapters
- Plugs with gaskets
- Cable glands (IP66 & IP68)
- DIN rail mounting kits
- Crimp tools
- Replacement screws, code pins and gaskets
- Insert plates (with cutouts, reducers, blank)
- Coding pins
Agency Approvals
• UL Recognized File number E342543
• CE
• RoHS
• NEMA 250
Volume 14
e29-152
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors
Company
Information
Systems
Overview
General Characteristics
Programmable
Controllers
Size and Identification
Application Examples
Field I/O
• Electronic machinery
• Robots
• Control equipment
• Power connections
• Control and signal circuits
• Packaging machinery
• Theatrical applications
• Industrial equipment
• Electrical panels
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Inserts
ZIPport inserts are made of UL 94 V-0 rated self-extinguishing
thermoplastic resin rated at a maximum temperature of 125°C
(257°F). The inserts are available in screw terminal and crimp
style contact block connections. The contacts are copper alloy
with a hard silver or gold plating. The plastic insulators are
numbered on both sides by laser printing or molding in accordance with EN 60068-2-70.
• Suitable for use with alternating (AC) or direct current (DC)
• Leading protective ground
• Polarized for correct mating
• Interchangeable for male and female inserts in hoods and bases
• Captive screws
• Can be used with hoods and bases, or with rack and panel
applications
Y
Proximity
Sensors
Photo
Sensors
Size 24B shown
Limit
Switches
Encoders
The size of each type of connector is determined by the
distance between the center points of the four installation
screws. These four points are common to both the insert and
the housing. This is indicated by “X”-“Y” in the illustration
above.
The table below lists the size identification and the actual X-Y
distance for each type of connector offered.
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Size
Housings
3A
10A
16A
6B
10B
16B
24B
32B
The housings for the ZIPport multi-wire connectors consist of a
hood that mates with a base or a coupler.
They are made of die-cast aluminum with a polyester powder
finish or from self-extinguishing thermoplastic and are suitable for
use in industrial applications.
All housings are available in a standard profile. Several are
offered with a high construction (HC) profile that allows more
room for wiring the higher density inserts.
A single or double lever locking system assures coupling stability
and protection against accidental opening. The locking system is
comprised of stainless steel or glass filled thermoplastic levers,
with compatible interlocking pegs.
Motor
Controls
X
ZIPport multi-wire connectors require one male and one female
insert. The inserts are available in multiple pole configurations
from 3 poles plus ground up to 144 poles plus ground and with
termination sizes ranging from 26 to 12 AWG, 10 to 80 Amps.
Distance
X-Y
Process
21 x 21 mm* [0.83 x 0.83 in]
Relays/
Timers
49.5 x 16 mm [1.95 x 0.63 in]
Comm.
66 x 16 mm [2.60 x 0.63 in]
Terminal
Blocks &
Wiring
44 x 27 mm [1.73 x 1.06 in]
57 x 27 mm [2.24 x 1.06 in]
77.5 x 27 mm [3.05 x 1.06 in]
Power
104 x 27 mm [4.09 x 1.06 in]
Circuit
Protection
77.5 x 62 mm [3.05 x 2.44 in]
* The center distance cannot be given because the 3A inserts have only
one screw: 21 x 21 indicates the size of the sectioned insert.
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-153
STD Series Multi-Wire Connectors
Screw Terminations
3A
Screw terminations consist of contacts made of silver-plated
copper alloy and are incorporated with a wire clamp (with the
exception of the size 3A inserts and size 24B with 80A contacts)
for firmly securing the conductors. The screw terminals use stainless steel captive screws and meet VDE 0609 / EN 60999 standards.
Proper conductor installation requires no special preparation
when using inserts with the wire clamp terminals (no wire
ferrules). The table below lists the current rating, maximum wire
gauge and stripping lengths.
Current Rating
Max Wire Gauge
(mm ²)
AWG
10A
16A
35A
16/80A
Stripping Length
mm (in)
2.5
14
4.5 (0.18)
2.5
14
7 (0.28)
6.0
10
11.5 (0.45)
25/16
14/5
7 (0.28)/14 (0.55)
10A,
16A
6B,
10B
16B
24B
32B*
10 Amp Terminal
Installation
Ground
16 Amp Terminal
Installation
Ground
16 Amp Terminal
Installation
Ground
35 Amp Terminal
16 Amp Terminal
Installation
Ground
80 Amp Terminal
16 Amp Terminal
Installation
Ground
16 Amp Terminal
Installation
Ground
Recommended
Screwdriver Part
Insert Screw Type
Size
Recommended
Screwdriver Size
Two types of conductor termination are available for ZIPport
inserts:
• Screw terminations
• Crimp terminations
Tightening Torque
(in-lbs)
Overview
Tightening Torque
(Nm)
Insert Screw Specifications
Conductor Termination
0.25
2.2
0.4 x 2.5
DN-SS3
0.50
4.4
0.5 x 3.0
TW-SD-SL-1
M3
0.50
4.4
Ph 0-0.8 x 4
DN-SS4
M4
M4
1.2
1.2
10.6
10.6
Ph 2 1.0 x 5.5
Ph 1 - 0.8 x 4
DN-SS5
M3
0.50
4.4
Ph 0-0.8 x 4
M4
M6
1.2
2.5
10.6
22.1
Ph 2 1.0 x 5.5
1.0 x 5.5
DN-SS5
M3
0.50
4.4
Ph 0-0.8 x 4
DN-SS4
M4
1.2
10.6
Ph 2 1.0 x 5.5
DN-SS5
M3
0.50
4.4
Ph 0-0.8 x 4
M4
1.2
10.6
Ph 2 1.0 x 5.5
Screw Size
®
M3
M3.5
M3
M4
DN-SS4
DN-SS4
*Note: Size 32B requires 2 size 16B inserts
Crimp Terminations
Wire Clamp
Crimp terminations consist of contacts made of silver or goldplated copper alloy. Crimp terminations are accomplished by
applying a crimp contact to the conductor by means of a
crimping tool. Crimp contacts are available in several sizes:
10 amp, 26-14 AWG
Wire ferrules not necessary.
Wire ferrules can be used.
A perfect crimp connection is gastight, corrosion free and is
equal to a cold weld of the parts being connected. Wires to be
connected must be carefully matched with the correct wire size
of crimp contacts.
Screw Terminals with Wire Clamps
The value of tensile strength of conductors in accordance with
the dimensions of the screws and the wires are shown in the
following table:
Wire Gauge
mm² (AWG)
Size of Screw
Tensile Strength of
Stranded Wire (N)
16 amp, 26-12 AWG
1.5
(16)
2.5
(14)
4
(12)
6
(10)
10
(8)
16
(6)
M3
M3
M3.5
M4
M4
M6
40
50
60
80
90
100
Increasing the tightening torque does not necessarily improve
the contact resistance. The screw torques are selected according
to standard EN 60999-1, to provide excellent mechanical,
thermal and electrical behaviour. The conductor or terminal
may be damaged if the recommended values are significantly
exceeded.
The requirements for crimp connectors are depicted in IEC
60352, part 2.
Note: Low currents and voltages:
ZIPport standard contacts (screw and crimp) have a silver
plated surface. This metal has excellent conductive properties.
During the contacts’s lifetime, the silver surface generates a
black oxide layer due to its affinity to sulphur (always present
in the atmosphere). This layer is conductive smooth and very
thin and is partly interrupted when the contacts are mated and
unmated, thus guaranteeing very low contact resistances. In
the case of very low current or voltage, small changes to the
transmitted signal may be encountered.
In applications where voltage and current are lower than 5V
and 5mA, and in extremely aggressive environments, ZIPport
gold plated contacts are recommended. See ZIPport spare
parts and accessories pages.
Volume 14
e29-154
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors
Company
Information
Systems
Overview
Crimp Contact to Insert Installation
Proper installation of the crimp contacts is important for a good electrical and mechanical connection. The following steps will
ensure correct installation.
Programmable
Controllers
Field I/O
Step 1: Select the Crimp Contacts
Software
Select a crimp contact based on the rating of the Insert you are using - 10 or 16 amps; the gender - male or female; and gauge
of wire being used.
Step 2:
C-more &
other HMI
Drives
Soft
Starters
Install
Install the
the Crimp
Crimp Contacts
Contacts Into
Into the
the Insert
Insert
Insert stripped
A wire
end into
Use Crimping
B Tool
to secure
contact.
Motors &
Gearbox
CLICK!
Steppers/
Servos
connection.
Motor
Controls
Proximity
Sensors
Photo
Sensors
Thread wire and
C crimped
contact
crimped contact
D Slide
into insert until “click”
through appropriate
hood, base, or coupler.
Limit
Switches
indicates that contact
is secure.
Encoders
Current
Sensors
Step 3: Install the Insert into the Housing.
Pressure
Sensors
Now that the crimp contacts are installed, the insert can be placed into the housing by aligning the corner installation screws of the
insert with the screw holes located in the corners of the housing. Tighten the screws according to the tightening torques listed in the
Insert Screw Specifications table in this document.
Temperature
Sensors
Pushbuttons/
Lights
Wire Entry Connection
Process
ZIPports offer four types of connection for wire entry into the housings. Two entries accommodate flex conduit and two accept cable.
Metric/Pg
Connection
IP68
Cable Gland
Adapter to
NPT Pipe Fitting
IP66 Cable Gland
with washer
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
This is standard on all housings that offer a threaded
wire entry. Sizes range from
Pg 11 to Pg 36. This is for
using fittings with a male Pg
thread connection.
This adapter converts the Pg
thread to an NPT thread.
Sizes range from 3/8” to 11/4” in relation to the Pg
threaded opening in the
housing.
For securing a cable to the
housing. This is an all inclusive fitting that can be tightened without using separate
washers.
For securing a cable to the
housing. This gland is available in plastic or metal in
relation to housing material.
Includes two washers and
four gaskets to accomodate
a wide range of cable diameters.
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-155
®
Standard Series Multi-Wire Connectors
Type 1/4/4x/12
Standards
Directives and Declarations
The inserts are designed and manufactured to conform with
EN 61984, (IEC 61984), VDE 0627 and UL 1977/CSA C22.2
182.3 standards. They are certified and labeled with the cULus
and CE marks. The connectors are therefore in conformance with
both European/International and American systems. This permits
them to be used in a wider range of applications worldwide.
Metal and plastic enclosures for Multipole Industrial Connectors
(Heavy Duty Connectors). Series STD, STD-HV, HE, HE-HV all
sizes. Are designed and manufactured in conformity with NEMA
250-1991 Standard and meet the requirements of NEMA Type 4,
4x and 12.
• EN 61984
• VDE 0627
• EN 60664-1
• EN 175 301-801
• EN 60947-7-1 part 7-1
• VDE 0110
• EN 60512
• UL 1977
• CSA.C22.2 No. 182.3
• EN 60529
• EN 50262
• EN 60423
• ISO 23570-2
• ISO 23570-3
DESINA® specifications
(Distributed and Standardized
Installation Technology), Studied
by German Manufacturers of
Machine Tool Association.
Connectors safety requirements and
tests
Connectors (DIN VDE 0627)
Insulation coordination for equipment
within low-voltage systems
High density rectangular connectors,
round removable crimp contacts
Low-voltage switchgear and control
gear, Ancillary equipment - Terminal
blocks for copper conductors
Table 4 concerning clearance and
creepage distances
Connectors for electronic equipment,
tests and measurements
Component connectors for use in data,
signal, control and power applications
Special use attachment, plugs,
receptacles and connectors
Degree of protection provided by
enclosures (IP degree)
Metric cable glands for electrical
installation
Conduits for electrical purposes.
Outside diameters of conduits for
electrical installations and thread for
conduits and fittings
Industrial automation system and
integration. Distributed installation in
industrial applications. Part 2: Hybrid
communication bus.
Industrial automation system and
integration. Distributed installation in
industrial applications Part 3: Power
distribution bus.
Specification to standardize
electrical, hydraulic and pneumatic
components and their interconnection
on a common platform for CNC
controlled machine tools and
manufacturing lines.
NEMA-250 Declaration of Conformity
2006/95/EC:
LVD Directive
Directive 2006/95/EC of the European Parliament and of the
council of 12 December 2006 on the harmonisation of the laws
of Members States relating to electrical equipment designed for
use within certain voltage limits.
2002/95/EC:
RoHS Directive
Directive 2002/95/EC of the European Parliament and of the
Council of 27 January 2003 on the restriction of the use of
certain hazardous substances in electrical and electronic
equipment.
2008/35/EC:
RoHS Directive amendment
Directive 2008/35/EC of the European Parliament and of the
Council of 11 March 2008 amending Directive 2002/95/EC of
the use of certain hazardous substances in electrical and
electronic equipments (RoHS) as regards the implementing
powers conferred on the Commission.
2004/108/EC
EMC Directive
EMC, Electromagnetic Compatibility Directive.
In accordance with the European Directive that regulates the
emission and the immunity of the equipment, for the products
designed for EMC industrial applications.
Regulation (EC) No 1907/2006 of the European Parliament and
of the Council of 18 December 2006 concerning the Registration
Evaluation, Authorization and Restriction of Chemicals (REACH),
establishing a European Chemicals Agency, amending Directive
1999/45/EC and repealing Council Regulation (EEC) No
793/93 and Commission Regulation (EC) No 1488/94 as well
as Council Directive 76/769/EEC and Commission Directives
91/155/EEC, 93/67/EEC, 93/105/EEC and 2000/21/EC.
Warning - According to EN 61984, connectors should not be
coupled and decoupled under electical load.
Volume 14
e29-156
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors
Company
Information
Systems
Overview
Programmable
Controllers
Crimp Contact Basic Assembly
Screw Terminal Basic Assembly
Field I/O
Software
Strain Relief
(Cable Gland)
Pg to NPT Adapter
C-more &
other HMI
or
Strain Relief (Cable Gland)
Drives
Soft
Starters
Housing (Size 3A
Coupler or Base)
Motors &
Gearbox
Steppers/
Servos
Housing
(Size 10B Hood)
Motor
Controls
Proximity
Sensors
Crimp Contacts
(Female Contact)
Photo
Sensors
Female Insert
(Crimp Type)
Female Insert
(Screw Type)
Limit
Switches
Encoders
Current
Sensors
Male Insert
(Crimp Type)
Pressure
Sensors
Male Insert
(Screw Type)
Crimp Contacts
(Male Contact)
Temperature
Sensors
Pushbuttons/
Lights
Process
Housing
(Size 10B Surface Mount)
Housing
(Size 3A Hood)
Relays/
Timers
Comm.
Strain Relief
(Cable Gland)
Terminal
Blocks &
Wiring
Strain Relief
(Cable Gland)
Plug and Gasket
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Housing and Inserts
(Size 32B)
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-157
®
STD Series Multi-Wire Connectors
Specifications
Technical Characteristics
Connector Size
3A
Number of Poles
3+PE
4+PE
10A
5+PE
7+PE
12+PE
UL/CSA Rated Voltage*
10A
EN 61984 (2001- Rated Voltage AC/DC
11) Pollution
Impulse Withstand Voltage
Degree 3
16A
320/500V
16A
10A
6kV
4kV
230/400V
6kV
4kV
4kV
250V
Refer to Electrical Engineering section charts
1010 액
Polycarbonate
-40°C to 125°C (-40°F to 257°F)
Flammability
UL 94 V-0 GWT 960°
With Housing
IP66, NEMA/UL (Type 1, 4, 4x, 12)
Without Housing
IP20
Mechanical Working Life
500 Cycles
Screw Terminals
✔
Crimp Contacts
N/A
✔
N/A
N/A
N/A
✔
N/A
✔
N/A
N/A
✔
✔
✔
✔
✔
✔
✔
Material
Hard-silver plated (2μm Au) or gold plated copper alloy
Min. Recommended Load (voltage & current)
5V/5mA AC/DC (silver plated)
울3 m액
울1 m액
Contact Resistance
울1 m액
울3 m액
울1 m액
울3 m액
mm ²
0.5-2.5 mm²
N/A
0.5-2.5 mm²
N/A
0.5-2.5 mm²
N/A
AWG
20-14 AWG
N/A
20-14 AWG
N/A
20-14 AWG
N/A
Screw Terminal Tightening Test Torque
0.5 Nm
N/A
0.5 Nm
N/A
0.5 Nm
N/A
Screw Terminal Stripping Length
7.0 mm
7.0 mm
N/A
7.0 mm
N/A
Crimp
Terminal
Wire Size
mm ²
AWG
Crimp Terminal Stripping Length
N/A
Locking Element
N/A
0.5-2.5 mm²
N/A
0.14-2.5 mm² 0.14-4.0 mm² 0.14-2.5 mm² 0.14-4.0 mm² 0.14-2.5 mm²
26-14 AWG
N/A
7.5 mm
Material
26-12 AWG 26-14 AWG 26-12 AWG 26-14 AWG
N/A
7.5 mm
N/A
7.5 mm
N/A
Glass filled polyamide
Glass filled polyamide lever and peg
Flammabilty
Housings Seal
Degree of Protection
Acc. to EN 60529 (coupled)
Temperature Range
Thread
Material
Locking Element
Aluminum
Hoods/Bases/
Couplers/
Covers
10A
400/690V
Temperature Range
Thermoplastic
Hoods/
Bases/
Couplers/
Covers
16A
230/400V
Material
Contacts
25+PE
400V
Insulation Resistance
Screw
Terminal
Wire Size
16+PE
250V
4kV
230/400V
Continuous Current Carrying Capacity
Conductor
Termination
15+PE
10A
230/400V
EN 61984 (2001- Rated Voltage
11) Pollution
Impulse Withstand Voltage
Degree 2
Degree Protection
10+PE
600V
Maximum Rated Current
Inserts
16A
Housings Seal
UL 94 V-0 GWT 960°
NBR (Nitrile rubber)
N/A
IP66
-40°C to 125°C (-40°F to 257°F)
Metric EN 50262 Pg DIN 40430
Die cast aluminum alloy, Polyester powder coated
Stainless steel lever and peg
NBR (Nitrile)
Degree of Protection Acc. to
EN 60529 (coupled)
NEMA 250, UL50, 50E
IP66, NEMA/UL (Type 1, 4, 4x, 12)
Temperature Range
-40°C to 125°C (-40°F to 257°F)
Thread
Metric EN50262 Pg DIN 40430
* Connectors should not be coupled and decoupled under electrical load.
Volume 14
e29-158
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors
Specifications
Company
Information
Systems
Overview
Programmable
Controllers
Technical Characteristics
Connector Size
6B
Number of Poles
10B
16B
6+PE
24+PE
10+PE
42+PE
6+PE
16+PE
Maximum Rated Current
16A
10A
16A
10A
35A
16A
10A
EN 61984 (200111) Pollution
Degree 3
Rated Voltage AC/DC
500V
250V
500V
250V
830V
500V
250V
Impulse Withstand Voltage
6kV
EN 61984 (200111) Pollution
Degree 2
4kV
6kV
4kV
Rated Voltage
400/690V
230/400V
400/690V
230/400V
1000V
400/690V
230/400V
6kV
4kV
6kV
4kV
8kV
6kV
4kV
UL/CSA Rated Voltage*
Impulse Withstand Voltage
With Housing
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
IP66, NEMA/UL (Type 1, 4, 4x, 12)
Without Housing
Proximity
Sensors
IP20
500 Cycles
Photo
Sensors
Screw Terminals
✔
N/A
✔
N/A
✔
✔
N/A
N/A
Crimp Contacts
✔
✔
✔
✔
N/A
✔
✔
✔
Material
Hard-silver plated (2μm Au) or gold plated copper alloy
Minimum Recommended Load (voltage & current)
울 3 m액
울 1 m액
울 3 m액
mm ²
0.5-2.5mm²
N/A
0.5-2.5mm²
AWG
20-14 AWG
N/A
20-14 AWG
Screw Terminal Tightening Test Torque
0.5 Nm
N/A
0.5 Nm
N/A
Screw Terminal Stripping Length
7.0 mm
N/A
7.0 mm
N/A
Encoders
울 0.5 m액
울 1 m액
울 3 m액
N/A
1.5-6 mm²
0.5-2.5 mm²
N/A
N/A
16-10 AWG
20-14 AWG
N/A
1.2 Nm
0.5 Nm
N/A
10.5 mm
7.0 mm
N/A
mm ²
0.14-4 mm² 0.14-2.5 mm² 0.14-4 mm² 0.14-2.5 mm²
N/A
0.14-4 mm²
0.14-2.5 mm²
AWG
26-12 AWG
26-14 AWG
26-12 AWG
26-14 AWG
N/A
26-12 AWG
26-14 AWG
7.5 mm
8 mm
7.5 mm
8 mm
N/A
7.5 mm
8 mm
Crimp Terminal Stripping Length
Limit
Switches
5V/5mA AC/DC (silver plated)
울 1 m액
Contact Resistance
Crimp Terminal
Wire Size
Soft
Starters
UL 94 V-0 GWT 960°
Mechanical Working Life
Contacts
Drives
-40°C to 125°C (-40°F to 257°F)
Flammability
Screw Terminal
Wire Size
4kV
Polycarbonate
Temperature Range
Conductor
Termination
6kV
C-more &
other HMI
1010 액
Material
Field I/O
Software
Refer to Electrical Engineering section charts
Insulation Resistance
Degree Protection
72+PE
600V
Continuous Current Carrying Capacity
Inserts
40+PE
Material
Locking Element
Aluminum
Housings Seal
Hoods/Bases/
Degree of Protection Acc. to EN 60529 (coupled)
Couplers/
NEMA 250, UL50, 50E
Covers
Temperature Range
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Die cast aluminum alloy, Polyester powder coated
Stainless steel lever and peg
Comm.
NBR (Nitrile)
Terminal
Blocks &
Wiring
IP66, NEMA/UL (Type 1, 4, 4X, 12)
-40°C to 125°C (-40°F to 257°F)
Power
Thread
Metric EN50262 Pg DIN 40430
Circuit
Protection
* Connectors should not be coupled and decoupled under electrical load.
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-159
®
STD Series Multi-Wire Connectors
Specifications
Technical Characteristics
Connector Size
24B
Number of Poles
4+8+PE
32B
24+PE
64+PE
UL/CSA Rated Voltage*
Maximum Rated Current
144+PE
Power: 80A / Signal: 16A
16A
10A
16A
10A
830V / 400V
500V
250V
500V
250V
8kV / 6kV
6kV
4kV
6kV
4kV
EN 61984 (2001- Rated Voltage
11) Pollution
Impulse Withstand Voltage
Degree 2
1000V/400/690V
400/690V
230/400V
400/690V
230/400V
6kV
4kV
6kV
4kV
8kV
Refer to Electrical Engineering section charts
1010 액
Insulation Resistance
Material
Polycarbonate
Temperature Range
-40°C to 125°C (-40°F to 257°F)
Flammability
Degree Protection
UL 94 V-0 GWT 960°
With Housing
IP66, NEMA/UL (Type 1, 4, 4X, 12)
Without Housing
IP20
Mechanical Working Life
Conductor
Termination
500 Cycles
Screw Terminals
✔
✔
N/A
N/A
✔
N/A
Crimp Contacts
N/A
✔
✔
✔
✔
✔
Material
Hard-silver plated (2μm Au) or gold plated copper alloy
Minimum Recommended Load (voltage & current)
Screw Terminal
Wire Size
5V/5mA AC/DC (silver plated)
울 0.3 m액 / 1m액
울 1 m액
울 3 m액
울 1 m액
울 3 m액
mm ²
1.5-16 mm² / 0.5-2.5 mm²
0.5-2.5 mm²
N/A
0.5-4.0 mm²
N/A
AWG
Contact Resistance
Contacts
32+PE
EN 61984 (2001- Rated Voltage AC/DC
11) Pollution
Impulse Withstand Voltage
Degree 3
Continuous Current Carrying Capacity
Inserts
108+PE
600V
16-6 AWG / 20-14 AWG
20-14 AWG
N/A
20-12 AWG
N/A
Screw Terminal Tightening Test Torque
1.2 Nm / 0.5 Nm
0.5 Nm
N/A
0.5 Nm
N/A
Screw Terminal Stripping Length
7.0 mm
N/A
Crimp Terminal
Wire Size
14 mm / 7.0 mm
7.0 mm
N/A
mm ²
N/A
0.14-4 mm²
0.14-2.5 mm²
AWG
N/A
26-12 AWG
26-14 AWG
26-12 AWG
26-14 AWG
N/A
7.5 mm
8 mm
7.5 mm
N/A
Crimp Terminal Stripping Length
Material
Locking Element
Aluminum
Housings Seal
Hoods/Bases/
Degree of Protection Acc. to EN 60529 (coupled)
Couplers/
NEMA 250, UL50, 50E
Covers
Temperature Range
Thread
0.14-4 mm² 0.14-2.5 mm²
Die cast aluminum alloy, Polyester powder coated
Stainless steel lever and peg
NBR (Nitrile)
IP66, NEMA/UL (Type 1, 4, 4X, 12)
-40°C to 125°C (-40°F to 257°F)
Metric EN50262 Pg DIN 40430
* Connectors should not be coupled and decoupled under electrical load.
Volume 14
e29-160
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Size 3A
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
ZP-MC03A-1-MS003
ZP-MC03A-1-MS004
ZP-MC03A-1-MC005
ZP-MC03A-1-MC012
ZP-MC03A-1-MC007
Software
C-more &
other HMI
ZP-MC03A-1-FS003
ZP-MC03A-1-FS004
ZP-MC03A-1-FC005
ZP-MC03A-1-FC012
ZP-MC03A-1-FC007
Soft
Starters
Inserts
Insert
Type
Male
Female
Drives
No. of Poles
3+PE
4+PE
5+PE
7+PE
12+PE
600V
600V
600V
600V
600V
Rated Voltage AC/DC
10A
10A
16A
10A
10A
Max. Rated Current
Screw Terminals
Screw Terminals
Crimp Contacts*
Crimp Contacts*
Crimp Contacts*
Termination Type
Part No.
ZP-MC03A-1-MS003 ZP-MC03A-1-MS004 ZP-MC03A-1-MC005 ZP-MC03A-1-MC007 ZP-MC03A-1-MC012
<--->
<--->
<--->
<--->
<--->
Price
N/A
N/A
ZP-MC-CC-M16A-XX*
ZP-MC-CC-M10A-XX*
ZP-MC-CC-M10A-XX*
Contact Size
0.284
0.295
0.031
0.163
0.029
Weight (lb.)
Part No.
ZP-MC03A-1-FS003 ZP-MC03A-1-FS004 ZP-MC03A-1-FC005 ZP-MC03A-1-FC007 ZP-MC03A-1-FC012
<--->
<--->
<--->
<--->
<--->
Price
N/A
N/A
ZP-MC-CC-F16A-XX*
ZP-MC-CC-F10A-XX*
ZP-MC-CC-F10-XX*
Contact Size
0.275
0.302
0.031
0.143
0.031
Weight (lb.)
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
* Crimp Contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
Current
Sensors
Pressure
Sensors
ZP-MC03A-2-STE11M
ZP-MC03A-2-STE11P
ZP-MC03A-2-SSE11M
ZP-MC03A-2-SSE11P
ZP-MC03A-2-SBHM
Hoods, Bases, Couplers and Covers
Thermoplastic
Aluminum
Housing Component
Threaded
Opening**
Straight Hood
Angled Hood
Bulkhead Straight Base
Bulkhead Angled Base
Surface Mount Base
Coupler
Cover - Male Insert
Cover - Female Insert
Pg 11
Straight Hood
Angled Hood
Bulkhead Straight Base
Bulkhead Angled Base
Surface Mount Base
Coupler
Cover - Male Insert
Cover - Female Insert
Pg 11
Pg 11
N/A
N/A
Pg 11
Pg 11
N/A
N/A
Pg 11
N/A
N/A
Pg 11
Pg 11
N/A
N/A
Part No.
Temperature
Sensors
ZP-MC03A-2-SBHP
Accessories***
Pushbuttons/
Lights
Price
Weight (lb.)
Plug with Gasket
Process
ZP-MC03A-2-STE11M
ZP-MC03A-2-SSE11M
ZP-MC03A-2-SBHM
ZP-MC03A-2-SBHAM
ZP-MC03A-2-SSM11M
ZP-MC03A-2-SCP11M
ZP-MC03A-2-SCVPMM
ZP-MC03A-2-SCVPFM
<--->
0.050
ZP-MC-PLG-11M8
Relays/
Timers
<--->
0.048
ZP-MC-PLG-11M8
<--->
0.044
N/A
<--->
0.055
N/A
<--->
0.070
ZP-MC-PLG-11M8
Terminal
Blocks &
Wiring
<--->
0.068
ZP-MC-PLG-11M8
Power
<--->
0.015
N/A
<--->
0.019
N/A
ZP-MC03A-2-STE11P
ZP-MC03A-2-SSE11P
ZP-MC03A-2-SBHP
ZP-MC03A-2-SBHAP
ZP-MC03A-2-SSM11P
ZP-MC03A-2-SCP11P
ZP-MC03A-2-SCVPMP
ZP-MC03A-2-SCVPFP
<--->
0.028
<--->
0.026
<--->
0.024
<--->
0.030
<--->
0.039
<--->
0.033
<--->
0.008
Appendix
<--->
0.008
Product
Index
Circuit
Protection
Enclosures
Tools
N/A
Pneumatics
Safety
** To convert to NPT, select a Pg to NPT Adapter.
***Accessories pricing and details can be found in the Accessories section.
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Comm.
Terminal Blocks and Wiring Solutions
e29-161
®
STD Series Multi-Wire Connectors,
Size 3A
ZP-MC03A-2-SBHAM
ZP-MC03A-2-SBHAP
ZP-MC03A-2-SCVPMM
IP66 Cable Gland
ZP-MC03A-2-SSM11M
ZP-MC03A-2-SSM11P
ZP-MC03A-2-SCVPFM
ZP-MC03A-2-SCVPMP
PG to NPT Adapter
IP68 Cable Gland
ZP-MC03A-2-SCP11M
ZP-MC03A-2-SCP11P
ZP-MC03A-2-SCVPFP
Plug with Gasket
Accessories*** Continued
Thermoplastic
Aluminum
Housing Component
Pg to NPT Adapter
Pg 11 to 3/8”
Pg 11 to 1/2”
IP66 Cable Glands
IP68 Cable Glands
Straight Hood
Angled Hood
Bulkhead Straight Base
Bulkhead Angled Base
Surface Mount Base
Coupler
Cover - Male Insert
Cover - Female Insert
ZP-MC-CG-11M5
ZP-MC-CG-11M8
ZP-MC-A-11038
ZP-MC-A-11012
ZP-MC-CG-11M5
ZP-MC-CG-11M8
ZP-MC-A-11038
ZP-MC-A-11012
ZP-MC-CG-11M5
ZP-MC-CG-11M8
ZP-MC-A-11038
ZP-MC-A-11012
N/A
N/A
N/A
N/A
ZP-MC-CG-11M5
ZP-MC-CG-11M8
ZP-MC-A-11038
ZP-MC-A-11012
ZP-MC-CG-11M5
ZP-MC-CG-11M8
ZP-MC-A-11038
ZP-MC-A-11012
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Straight Hood
Angled Hood
Bulkhead Straight Base
Bulkhead Angled Base
Surface Mount Base
Coupler
Cover - Male Insert
Cover - Female Insert
ZP-MC-CG-11P5
N/A
N/A
N/A
ZP-MC-CG-11P5
N/A
N/A
N/A
ZP-MC-CG-11P5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-CG-11P5
N/A
N/A
N/A
ZP-MC-CG-11P5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
*** Accessories pricing and details can be found in the Accessories section.
Volume 14
e29-162
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Size 10A
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
ZP-MC10A-1-MS010
ZP-MC10A-1-FS010
ZP-MC10A-1-MC010
ZP-MC10A-1-FC010
ZP-MC10A-1-MC015
ZP-MC10A-1-FC015
Software
Inserts
No. of Poles
Rated Voltage AC/DC
Insert Type
Max. Rated Current
Termination Type
Part No.
Price
Male
Contact Size
Weight (lb.)
Part No.
Price
Female
Contact Size
Weight (lb.)
10+PE
15+PE
600V
600V
16A
10A
Screw Terminals
Crimp Contacts*
Crimp Contacts*
ZP-MC10A-1-MS010
ZP-MC10A-1-MC010
ZP-MC10A-1-MC015
<--->
<--->
<--->
N/A
ZP-MC-CC-M16A-XX
ZP-MC-CC-M10A-XX
0.101
0.046
0.066
ZP-MC10A-1-FS010
ZP-MC10A-1-FC010
ZP-MC10A-1-FC015
<--->
<--->
<--->
N/A
ZP-MC-CC-F16A-XX
ZP-MC-CC-F10A-XX
0.106
0.051
0.066
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
* Crimp Contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
Limit
Switches
Encoders
Current
Sensors
ZP-MC10A-2-STE13M
ZP-MC10A-2-SSE16M
ZP-MC10A-2-SBHM
ZP-MC10A-2-SBHMC
ZP-MC10A-2-SSM16M
Hoods, Bases, Couplers and Covers
Housing Component
Threaded
Opening**
Pg 13.5
Top Entry Hood
Pg 16
Pg 16 HC
Pg 21 HC
Single Lever
Pg 16
Side Entry Hood
Pg 16 HC
Pg 21 HC
Bulkhead
Bulkhead w/Cover
Surface Mounting Housing
Surface Mounting Housing/
with Cover
Cover w/Pegs - 1 Lever
Cover w/Pegs - 2 Pegs
N/A
N/A
Pg 16x2
Pg 21x2
Pg 16x2
Pg 21x2
N/A
N/A
Part No.
ZP-MC10A-2-STE13M
ZP-MC10A-2-STE16M
ZP-MC10A-2-STE16ML
ZP-MC10A-2-STE21ML
ZP-MC10A-2-SSE16M
ZP-MC10A-2-SSE16ML
ZP-MC10A-2-SSE21ML
ZP-MC10A-2-SBHM
ZP-MC10A-2-SBHMC
ZP-MC10A-2-SSM16M
ZP-MC10A-2-SSM21M
ZP-MC10A-2-SSM16MC
ZP-MC10A-2-SSM21MC
ZP-MC10A-2-SCVLM
ZP-MC10A-2-SCVPM
ZP-MC10A-2-SSM16MC
Accessories**
Pressure
Sensors
Price
Weight (lb.)
Plug with Gasket
Temperature
Sensors
<--->
0.209
ZP-MC-PLG-13M8
<--->
0.205
ZP-MC-PLG-16M8
Pushbuttons/
Lights
<--->
0.306
ZP-MC-PLG-16M8
<--->
0.299
ZP-MC-PLG-21M8
<--->
0.216
ZP-MC-PLG-16M8
<--->
0.295
ZP-MC-PLG-16M8
<--->
0.291
ZP-MC-PLG-21M8
<--->
0.165
N/A
<--->
0.262
N/A
<--->
0.373
ZP-MC-PLG-16M8
Power
<--->
0.329
ZP-MC-PLG-21M8
<--->
0.463
ZP-MC-PLG-16M8
Circuit
Protection
<--->
0.432
ZP-MC-PLG-21M8
<--->
0.124
N/A
<--->
0.059
N/A
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Enclosures
Tools
Pneumatics
HC = High Construction
** To convert to NPT, select a Pg to NPT adapter.
*** Accessories pricing and details can be found in the Accessories section.
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-163
®
STD Series Multi-Wire Connectors,
Size 10A
Single Lever Cover
IP66 Cable Gland
IP68 Cable Gland
PG to NPT Adapter
Plug with Gasket
Accessories*** Continued
Housing Component
Single Lever
Top Entry Hood
Side Entry Hood
Bulkhead
Bulkhead w/Cover
Surface Mounting Housing
Surface Mounting Housing/
with Cover
Cover w/Pegs - 1 Lever
Cover w/Pegs - 2 Pegs
IP66 Cable
Glands
IP68 Cable
Glands
Pg 13.5 to 1/2”
Pg to NPT Adapter
Pg 16 to 1/2”
Pg 21 to 3/4”
ZP-MC-CG-13M5
ZP-MC-CG-13M8
ZP-MC-A-13012
N/A
N/A
ZP-MC-CG-16M5
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
ZP-MC-CG-16M5
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
N/A
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
*** Accessories pricing and details can be found in the Accessories section.
Volume 14
e29-164
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Size 16A
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
ZP-MC16A-1-MS016
ZP-MC16A-1-FS016
ZP-MC16A-1-MC016
ZP-MC16A-1-FC016
ZP-MC16A-1-MC025
ZP-MC16A-1-FC025
Software
Inserts
No. of Poles
Rated Voltage AC/DC
Insert Type
Max. Rated Current
Termination Type
Part No.
Price
Male
Contact Size
Weight (lb.)
Part No.
Price
Female
Contact Size
Weight (lb.)
16+PE
25+PE
600V
600V
16A
10A
Screw Terminal
Crimp Contacts*
Crimp Contacts*
ZP-MC16A-1-MS016
ZP-MC16A-1-MC016
ZP-MC16A-1-MC025
<--->
<--->
<--->
N/A
ZP-MC-CC-M16A-XX
ZP-MC-CC-M10A-XX
0.139
0.064
0.079
ZP-MC16A-1-FS016
ZP-MC16A-1-FC016
ZP-MC16A-1-FC025
<--->
<--->
<--->
N/A
ZP-MC-CC-F16A-XX
ZP-MC-CC-F10A-XX
0.148
0.068
0.086
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
* Crimp Contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
Limit
Switches
Encoders
Current
Sensors
ZP-MC16A-2-STE13M
ZP-MC16A-2-SSE16M
ZP-MC16A-2-SBHM
ZP-MC16A-2-SBHMC
ZP-MC16A-2-SSM16M
Hoods, Bases, Couplers and Covers
Housing Component
Threaded
Opening**
Pg 13.5
Top Entry Hood
Pg 16
Pg 16 HC
Pg 21 HC
Single Lever
Pg 16
Side Entry Hood
Pg 16 HC
Pg 21 HC
Bulkhead
Bulkhead w/Cover
Surface Mounting Housing
Surface Mounting Housing/
with Cover
Cover w/Pegs - 1 Lever
Cover w/Pegs - 2 Pegs
N/A
N/A
Pg 16x2
Pg 21x2
Pg 16
Pg 21
N/A
N/A
Part No.
ZP-MC16A-2-STE13M
ZP-MC16A-2-STE16M
ZP-MC16A-2-STE16ML
ZP-MC16A-2-STE21ML
ZP-MC16A-2-SSE16M
ZP-MC16A-2-SSE16ML
ZP-MC16A-2-SSE21ML
ZP-MC16A-2-SBHM
ZP-MC16A-2-SBHMC
ZP-MC16A-2-SSM16M
ZP-MC16A-2-SSM21M
ZP-MC16A-2-SSM16MC
ZP-MC16A-2-SSM21MC
ZP-MC16A-2-SCVLM
ZP-MC16A-2-SCVPM
ZP-MC16A-2-SSM21MC
Accessories**
Pressure
Sensors
Price
Weight (lb.)
Plug with Gasket
Temperature
Sensors
<--->
0.232
ZP-MC-PLG-13M8
<--->
0.234
ZP-MC-PLG-16M8
Pushbuttons/
Lights
<--->
0.388
ZP-MC-PLG-16M8
<--->
0.373
ZP-MC-PLG-21M8
<--->
0.254
ZP-MC-PLG-16M8
<--->
0.381
ZP-MC-PLG-16M8
<--->
0.366
ZP-MC-PLG-21M8
<--->
0.185
N/A
<--->
0.298
N/A
<--->
0.445
ZP-MC-PLG-16M8
Power
<--->
0.403
ZP-MC-PLG-21M8
<--->
0.558
ZP-MC-PLG-16M8
Circuit
Protection
<--->
0.518
ZP-MC-PLG-21M8
<--->
0.145
N/A
<--->
0.068
N/A
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Enclosures
Tools
Pneumatics
HC = High Construction
** To convert to NPT, select a Pg to NPT adapter.
*** Accessories pricing and details can be found in the Accessories section.
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-165
®
STD Series Multi-Wire Connectors,
Size 16A
Single Lever Cover
IP66 Cable Gland
IP68 Cable Gland
PG to NPT Adapter
Plug with Gasket
Accessories*** Continued
Housing Component
Single Lever
Top Entry Hood
Side Entry Hood
Bulkhead
Bulkhead w/Cover
Surface Mounting Housing
Surface Mounting Housing/
with Cover
Cover w/Pegs - 1 Lever
Cover w/Pegs - 2 Pegs
IP66 Cable
Glands
IP68 Cable
Glands
Pg 13.5 to 1/2”
Pg to NPT Adapter
Pg 16 to 1/2”
Pg 21 to 3/4”
ZP-MC-CG-13M5
ZP-MC-CG-13M8
ZP-MC-A-13012
N/A
N/A
ZP-MC-CG-16M5
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
ZP-MC-CG-16M5
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
N/A
ZP-MC-CG-16M8
N/A
ZP-MC-A-16012
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
*** Accessories pricing and details can be found in the Accessories section.
Volume 14
e29-166
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Size 6B
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
ZP-MC06B-1-MS006
ZP-MC06B-1-FS006
ZP-MC06B-1-MC006
ZP-MC06B-1-MC024
ZP-MC06B-1-FC006
Software
ZP-MC06B-1-FC024
C-more &
other HMI
Inserts
Insert Type
Male
Female
No. of Poles
Rated Voltage AC/DC
Max. Rated Current
Termination Type
Part No.
Price
Contact Size
Weight (lb.)
Part No.
Price
Contact Size
Weight (lb.)
6+PE
24+PE
600 Volts
600 Volts
16 Amps
Drives
10 Amps
Screw Terminals
Crimp Contacts*
Crimp Contacts*
ZP-MC06B-1-MS006
ZP-MC06B-1-MC006
ZP-MC06B-1-MC024
<--->
<--->
<--->
N/A
ZP-MC-CC-M16A-XX*
ZP-MC-CC-M10A-XX*
0.103
0.081
0.083
ZP-MC06B-1-FS006
ZP-MC06B-1-FC006
ZP-MC06B-1-FC024
<--->
<--->
<--->
N/A
ZP-MC-CC-F16A-XX*
ZP-MC-CC-F10A-XX*
0.101
0.081
0.081
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
*Crimp contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
Hoods, Bases, Couplers and Covers
Housing Component
Threaded
Opening**
Pg 16
Top Entry Hood
(2 Pegs)
Pg 21 HC
Pg 29 HC
Pg 16
Side Entry Hood
(2 Pegs)
Pg 21 HC
Pg 29 HC
Pg 16x2
Surface Mount Base
Pg 21x2 HC
Single Lever
Pg 29x2 HC
Pg 16x2
Surface Mount
w/Cover
Pg 21x2 HC
Pg 29x2 HC
Pg 16x2
Surface Mount
/w Automatic Cover
Pg 21x2 HC
Pg 29x2 HC
Bulkhead Base
Bulkhead w/Cover
Bulkhead w/Auto Cover
Coupler (Single Lever)
Cover (Single Lever)
Cover (2 Pegs)
N/A
N/A
N/A
Pg 16
N/A
N/A
Accessories***
Limit
Switches
Encoders
Part No.
ZP-MC06B-2-STE16M
ZP-MC06B-2-STE21ML
ZP-MC06B-2-STE29ML
ZP-MC06B-2-SSE16M
ZP-MC06B-2-SSE21ML
ZP-MC06B-2-SSE29ML
ZP-MC06B-2-SSM16M
ZP-MC06B-2-SSM21ML
ZP-MC06B-2-SSM29ML
ZP-MC06B-2-SSM16C
ZP-MC06B-2-SSM21CL
ZP-MC06B-2-SSM29CL
ZP-MC06B-2-SSM16CA
ZP-MC06B-2-SSM21CA
ZP-MC06B-2-SSM29CA
ZP-MC06B-2-SBHM
ZP-MC06B-2-SBHC
ZP-MC06B-2-SBHCA
ZP-MC06B-2-SCP16M
ZP-MC06B-2-SCVLM
ZP-MC06B-2-SCVPM
Price
Weight (lb.)
Plug with Gasket
<--->
0.200
ZP-MC-PLG-16M8
<--->
0.368
ZP-MC-PLG-21M8
<--->
0.343
ZP-MC-PLG-29M8
<--->
0.205
ZP-MC-PLG-16M8
<--->
0.366
ZP-MC-PLG-21M8
<--->
0.350
ZP-MC-PLG-29M8
<--->
0.421
ZP-MC-PLG-16M8
<--->
0.654
ZP-MC-PLG-21M8
<--->
0.575
ZP-MC-PLG-29M8
<--->
0.545
ZP-MC-PLG-16M8
<--->
0.783
ZP-MC-PLG-21M8
<--->
0.681
ZP-MC-PLG-29M8
<--->
0.805
ZP-MC-PLG-16M8
<--->
0.948
ZP-MC-PLG-21M8
<--->
0.946
ZP-MC-PLG-29M8
<--->
0.207
N/A
<--->
0.351
N/A
<--->
0.496
N/A
<--->
0.295
ZP-MC-PLG-16M8
<--->
0.167
N/A
<--->
0.108
N/A
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
HC = High Construction
** To convert to NPT, select a Pg to NPT adapter.
*** Accessories pricing and details can be found in the Accessories section.
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-167
®
STD Series Multi-Wire Connectors,
Size 6B
Single Lever Cover
Single Lever Coupler
IP66 Cable Gland
Single Lever Top
Entry Hood
Single Lever Top
Entry Hood High
Capacity
Plug with Gasket
PG to NPT Adapter
IP68 Cable Gland
Single Lever Side
Entry Hood
Single Lever Side
Entry Hood High
Capacity
Single Lever Surface
Mount Base
Single Lever Surface
Mount Base High
Capacity
Single Lever
Bulkhead Base
Accessories*** Continued
Housing Component
Top Entry Hood
(2 Pegs)
Single Lever / 2 Pegs
Side Entry Hood
(2 Pegs)
Surface Mount Base
Surface Mount
w/Cover
Surface Mount
/w Automatic Cover
Pg to NPT Adapter
Pg 21 to ¾”
Pg 29 to 1”
IP66 Cable
Glands
IP68 Cable
Glands
Pg 16 to ½”
ZP-MC-CG-16M5
ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
N/A
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
Pg 29 to 1¼”
N/A
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-A-29100
ZP-MC-A-29114
ZP-MC-CG-16M5
ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
N/A
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
N/A
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-A-29100
ZP-MC-A-29114
ZP-MC-CG-16M5
ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
ZP-MC-CG-21M4
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
ZP-MC-CG-29M5
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-A-29100
ZP-MC-A-29114
ZP-MC-CG-16M5
ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
ZP-MC-CG-21M5
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
ZP-MC-CG-29M5
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-A-29100
ZP-MC-A-29100
ZP-MC-CG-16M5
ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
ZP-MC-CG-21M5
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
ZP-MC-CG-29M5
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-A-29100
ZP-MC-A-29100
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Bulkhead Base
N/A
Bulkhead w/Cover
N/A
Bulkhead w/Auto Cover
Coupler (Single Lever) ZP-MC-CG-16M5
N/A
Cover (Single Lever)
N/A
Cover (2 Pegs)
*** Accessories pricing and details can be found in the Accessories section.
Volume 14
e29-168
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Size 10B
Inserts
No. of Poles
Insert Rated Voltage AC/DC
Type
Max. Rated Current
Termination Type
Part No.
Price
Male
Contact Size
Weight (lb.)
Part No.
Price
Female
Contact Size
Weight (lb.)
10+PE
42+PE
600 Volts
600 Volts
16 Amps
10 Amps
ZP-MC10B-1-MS010
Screw Terminals
Crimp Contacts*
Crimp Contacts*
ZP-MC10B-1-MC010
ZP-MC10B-1-MC042
<--->
<--->
<--->
ZP-MC10B-1-FS010
N/A
ZP-MC-CC-M16A-XX*
ZP-MC-CC-M10A-XX*
0.099
0.099
ZP-MC10B-1-FS010
ZP-MC10B-1-FC010
ZP-MC10B-1-FC042
<--->
<--->
<--->
N/A
ZP-MC-CC-M16A-XX*
ZP-MC-CC-M10A-XX*
0.134
0.099
0.103
Software
ZP-MC10B-1-MC010
ZP-MC10B-1-FC010
Drives
Soft
Starters
ZP-MC10B-1-MC042
ZP-MC10B-1-FC042
*Crimp contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
Hoods, Bases, Couplers and Covers
Top Entry Hood
(2 Pegs)
Single Lever / 2 Pegs
Side Entry Hood
(2 Pegs)
Surface Mount Base
Surface Mount
w/Cover
Surface Mount
w/Automatic Cover
Bulkhead Base (Single Lever)
Bulkhead w/Cover (Single Lever)
Bulkhead w/Automatic Cover (Single Cover)
Coupler (Single Lever)
Cover (Single Lever)
Cover (2 Pegs)
Top Entry Hood
(4 Pegs)
Double Lever / 4 Pegs
Top Double Entry Hood (4 Pegs)
Side Entry Hood
(4 Pegs)
Surface Mount Base
(4 Peg)
Bulkhead Base (Double Lever)
Coupler
(Double Lever)
Cover (Double Lever)
Cover (4 Peg)
Accessories***
Part No.
Price
Weight (lb.)
Plugs with Gasket
Pg 16
<--->
0.271
ZP-MC-PLG-16M8
Pg 21 HC
<--->
0.432
ZP-ML-PLG-21M8
<--->
0.410
ZP-ML-PLG-29M8
<--->
0.255
ZP-MC-PLG-16M8
<--->
0.416
ZP-ML-PLG-21M8
<--->
0.394
ZP-ML-PLG-29M8
<--->
0.509
ZP-MC-PLG-16M8
<--->
0.637
ZP-ML-PLG-21M8
<--->
0.637
ZP-ML-PLG-29M8
<--->
0.655
ZP-MC-PLG-16M8
<--->
0.873
ZP-ML-PLG-21M8
<--->
0.794
ZP-ML-PLG-29M8
<--->
0.697
ZP-MC-PLG-16M8
<--->
1.041
ZP-ML-PLG-21M8
<--->
1.027
ZP-ML-PLG-29M8
<--->
0.245
N/A
<--->
0.401
N/A
<--->
0.520
N/A
<--->
0.379
ZP-ML-PLG-16M8
<--->
0.200
N/A
<--->
0.108
N/A
<--->
0.262
ZP-MC-PLG-16M8
<--->
0.432
ZP-ML-PLG-21M8
<--->
0.407
ZP-ML-PLG-29M8
<--->
0.459
ZP-MC-PLG-13M8****
<--->
0.260
ZP-MC-PLG-16M8
<--->
0.421
ZP-ML-PLG-21M8
<--->
0.399
ZP-ML-PLG-29M8
<--->
0.537
ZP-MC-PLG-16M8
<--->
0.676
ZP-ML-PLG-21M8
<--->
0.663
ZP-ML-PLG-29M8
<--->
0.277
N/A
<--->
0.429
ZP-MC-PLG-16M8
<--->
0.599
ZP-MC-PLG-21M8
<--->
0.235
N/A
<--->
0.101
N/A
ZP-MC10B-2-STE16M
ZP-MC10B-2-STE21ML
Pg 29 HC
ZP-MC10B-2-STE29ML
Pg 16
ZP-MC10B-2-SSE16M
Pg 21 HC
ZP-MC10B-2-SSE21ML
Pg 29 HC
ZP-MC10B-2-SSE29ML
Pg 16x2
ZP-MC10B-2-SSM16M
Pg 21x2 HC ZP-MC10B-2-SSM21ML
Pg 29x2 HC ZP-MC10B-2-SSM29ML
Pg 16x2
ZP-MC10B-2-SSM16C
Pg 21x2 HC ZP-MC10B-2-SSM21CL
Pg 29x2 HC ZP-MC10B-2-SSM29CL
Pg 16x2
ZP-MC10B-2-SSM16CA
Pg 21x2 HC ZP-MC10B-2-SSM21CA
Pg 29x2 HC ZP-MC10B-2-SSM29CA
N/A
ZP-MC10B-2-SBHM
N/A
ZP-MC10B-2-SBHC
N/A
ZP-MC10B-2-SBHCA
Pg 16
ZP-MC10B-2-SCP16M
N/A
ZP-MC10B-2-SCVLM
N/A
ZP-MC10B-2-SCVPM
Pg 16
ZP-MC10B-2-DTE16M
Pg 21 HC
ZP-MC10B-2-DTE21ML
Pg 29 HC
ZP-MC10B-2-DTE29ML
Pg 13.5x2 HC ZP-MC10B-2-DTE13M2
Pg 16
ZP-MC10B-2-DSE16M
Pg 21 HC
ZP-MC10B-2-DSE21ML
Pg 29 HC
ZP-MC10B-2-DSE29ML
Pg 16x2
ZP-MC10B-2-DSM16M
Pg 21x2 HC ZP-MC10B-2-DSM21ML
Pg 29x2 HC ZP-MC10B-2-DSM29ML
N/A
ZP-MC10B-2-DBHM
Pg 16
ZP-MC10B-2-DCP16M
Pg 21 HC
ZP-MC10B-2-DCP21ML
N/A
ZP-MC10B-2-DCVLM
N/A
ZP-MC10B-2-DCVPM
** To convert to NPT, select a Pg to NPT adapter.
*** Accessories pricing and details can be found in the Accessories section.
***** There are 2 openings per hood.
HC = High Construction
Terminal Blocks and Wiring Solutions
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Field I/O
C-more &
other HMI
0.134
Threading
Opening**
Systems
Overview
Programmable
Controllers
ZP-MC10B-1-MS010
Housing Component
Company
Information
e29-169
®
Single Lever Top
Entry Hood
STD Series Multi-Wire Connectors,
Size 10B
Single Lever Top
Entry Hood High
Capacity
Double Entry
Hood
Single Lever
Side Entry Hood
Single Lever Side
Entry Hood High
Capacity
Single Lever
Surface Mount
Base
Single Lever
Surface Mount
Base High Capacity
Single Lever
Bulkhead Base
Single Lever
Coupler
Note: See end of section
for accessory photos
Surface Mount
w/Cover
Single Lever
Cover
Double Lever Top
Entry Hood
Double Lever
Top Entry Hood
High Capacity
Double Lever
Side Entry Hood
Double Lever
Side Entry Hood
High Capacity
Double Lever
Surface Mount
Base
Accessories*** Continued
Housing Component
Top Entry Hood
(2 Pegs)
Single Lever / 2 Pegs
Side Entry Hood
(2 Pegs)
IP66 Cable
Glands
ZP-MC-CG-16M5 ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
N/A
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
N/A
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-CG-16M5 ZP-MC-CG-16M8
ZP-MC-A-29100 ZP-MC-A-29114
ZP-MC-A-16012
N/A
N/A
N/A
N/A
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
N/A
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-A-29100 ZP-MC-A-29114
ZP-MC-CG-16M5 ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
ZP-MC-CG-21M5 ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
ZP-MC-CG-29M5 ZP-MC-CG-29M8
N/A
N/A
ZP-MC-CG-16M5 ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
ZP-MC-CG-21M5 ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
ZP-MC-CG-29M5 ZP-MC-CG-29M8
N/A
N/A
ZP-MC-CG-16M5 ZP-MC-CG-16M8
ZP-MC-A-16012
N/A
N/A
N/A
ZP-MC-CG-21M5 ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
ZP-MC-CG-29M5 ZP-MC-CG-29M8
N/A
N/A
N/A
N/A
Bulkhead Base (Single Lever)
N/A
N/A
Bulkhead w/Cover (Single Lever)
N/A
N/A
Bulkhead w/Automatic Cover (Single Lever)
ZP-MC-CG-16M5 ZP-MC-CG-16M8
Coupler (Single Lever)
N/A
N/A
Cover (Single Lever)
N/A
N/A
Cover (2 Pegs)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-16012
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-16012
N/A
N/A
N/A
N/A
N/A
Surface Mount Base
Surface Mount
w/Cover
Surface Mount
w/Automatic Cover
Top Entry Hood
(4 Pegs)
ZP-MC-CG-16M5 ZP-MC-CG-16M8
Top Double Entry Hood (4 Pegs)
Double Lever / 4 Pegs
Pg to NPT Adapter
IP68 Cable
Glands
Pg13.5/Pg16 to ½” Pg 21 to ¾” Pg 29 to 1” Pg 29 to 1¼”
Side Entry Hood
(4 Pegs)
ZP-MC-A-29100 ZP-MC-A-29114
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
ZP-MC-CG-29M8
N/A
N/A
N/A
ZP-MC-CG-13M8
ZP-MC-A-13012****
N/A
N/A
N/A
ZP-MC-A-16012
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-29100 ZP-MC-A-29114
N/A
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-CG-16M5 ZP-MC-CG-16M8
Bulkhead Base (Double Lever)
Coupler
(Double Lever)
Cover (Double Lever)
Cover (4 Pegs)
ZP-MC-A-29100 ZP-MC-A-29114
N/A
ZP-MC-CG-16M5 ZP-MC-CG-16M8
Surface Mount Base (4 Pegs)
ZP-MC-A-29100 ZP-MC-A-29114
ZP-MC-A-29100 ZP-MC-A-29114
ZP-MC-A-16012
N/A
N/A
N/A
N/A
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
N/A
ZP-MC-CG-29M8
N/A
N/A
N/A
N/A
ZP-MC-CG-16M5 ZP-MC-CG-16M8
ZP-MC-A-29100 ZP-MC-A-29114
N/A
N/A
N/A
N/A
ZP-MC-A-16012
N/A
N/A
N/A
N/A
ZP-MC-CG-21M8
N/A
ZP-MC-A-21034
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
** To convert to NPT, select a Pg to NPT adapter.
*** Accessories pricing and details can be found in the Accessories section.
**** There are 2 openings per hood.
Volume 14
e29-170
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Size 16B
No. of Poles
6+PE
16+PE
40+PE
72+PE
600 Volts
600 Volts
600 Volts
600 Volts
Rated Voltage AC/DC
35 Amps
16 Amps
10 Amps
10 Amps
Max. Rated Current
Screw Terminals
Screw Terminals
Crimp Contacts*
Crimp Contacts*
Crimp Contacts*
Termination Type
Part No.
ZP-MC16B-1-MS006 ZP-MC16B-1-MS016 ZP-MC16B-1-MC016 ZP-MC16B-1-MC040 ZP-MC16B-1-MC072
<--->
<--->
<--->
<--->
<--->
Price
Male
N/A
N/A
ZP-MC-CC-M16A-XX*
ZP-MC-CC-M10-XX*
ZP-MC-CC-M10A-XX*
Contact Size
0.174
0.180
0.123
0.125
0.125
Weight (lb.)
Part No.
ZP-MC16B-1-FS006 ZP-MC16B-1-FS016 ZP-MC16B-1-FC016 ZP-MC16B-1-FC040 ZP-MC16B-1-FC072
<--->
<--->
<--->
<--->
<--->
Price
Female
N/A
N/A
ZP-MC-CC-F16A-XX*
ZP-MC-CC-F10A-XX*
ZP-MC-CC-F10A-XX*
Contact Size
0.185
0.183
0.125
0.138
0.136
Weight (lb.)
Insert
Type
Hoods, Bases, Couplers and Covers
Top Entry Hood
(2 Pegs)
Single Lever / 2 Pegs
Side Entry Hood
(2 Pegs)
Surface Mount Base
Surface Mount
w/Cover
Surface Mount
w/Automatic Cover
Bulkhead Base (Single Lever)
Bulkhead w/Cover (Single Lever)
Bulkhead w/Automatic Cover (Single Lever)
Coupler (2 Pegs)
Cover (Single Lever)
Cover (2 Pegs)
Top Entry Hood
(4 Pegs)
Double Lever / 4 Pegs
Top Double Entry Hood
(4 Pegs)
Side Entry Hood
(4 Pegs)
Surface Mount Base
Bulkhead Base (Double Lever)
Coupler
(Double Lever)
Cover (Double Lever)
Cover (4 Peg)
HC = High Construction
Pg 21
Pg 21 HC
Pg 29 HC
Pg 21
Pg 21 HC
Pg 29 HC
Pg 21x2
Pg 21x2 HC
Pg 29x2 HC
Pg 21x2
Pg 21x2 HC
Pg 29x2 HC
Pg 21x2
Pg 21x2 HC
Pg 29x2 HC
N/A
N/A
N/A
Pg 21
N/A
N/A
Pg 21
Pg 21 HC
Pg 29 HC
Pg 16x2 HC
Pg 21x2 HC
Pg 21
Pg 21 HC
Pg 29 HC
Pg 21x2
Pg 21x2 HC
Pg 29x2 HC
N/A
Pg 21
Pg 21 HC
Pg 29 HC
N/A
N/A
** To convert to NPT, select a Pg to NPT adapter.
Accessories***
Part No.
ZP-MC16B-2-STE21M
ZP-MC16B-2-STE21ML
ZP-MC16B-2-STE29ML
ZP-MC16B-2-SSE21M
ZP-MC16B-2-SSE21ML
ZP-MC16B-2-SSE29ML
ZP-MC16B-2-SSM21M
ZP-MC16B-2-SSM21ML
ZP-MC16B-2-SSM29ML
ZP-MC16B-2-SSM21C
ZP-MC16B-2-SSM21CL
ZP-MC16B-2-SSM29CL
ZP-MC16B-2-SSM21CA
ZP-MC16B-2-SM21CAL
ZP-MC16B-2-SM29CAL
ZP-MC16B-2-SBHM
ZP-MC16B-2-SBHC
ZP-MC16B-2-SBHCA
ZP-MC16B-2-SCP21M
ZP-MC16B-2-SCVLM
ZP-MC16B-2-SCVPM
ZP-MC16B-2-DTE21M
ZP-MC16B-2-DTE21ML
ZP-MC16B-2-DTE29ML
ZP-MC16B-2-DTE16M2
ZP-MC16B-2-DTE21M2
ZP-MC16B-2-DSE21M
ZP-MC16B-2-DSE21ML
ZP-MC16B-2-DSE29ML
ZP-MC16B-2-DSM21M
ZP-MC16B-2-DSM21ML
ZP-MC16B-2-DSM29ML
ZP-MC16B-2-DBHM
ZP-MC16B-2-DCP21M
ZP-MC16B-2-DCP21ML
ZP-MC16B-2-DCP29ML
ZP-MC16B-2-DCVLM
ZP-MC16B-2-DCVPM
Price
Weight
Plugs with Gasket
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
0.286
0.493
0.482
0.337
0.419
0.489
0.628
0.776
0.758
0.811
1.029
0.928
0.836
1.175
1.157
0.262
0.448
0.613
0.410
0.224
0.119
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
N/A
N/A
N/A
ZP-MC-PLG-21M8
N/A
N/A
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
0.284
0.493
0.474
0.560
0.547
0.324
0.513
0.513
0.674
0.835
0.809
0.295
0.445
0.668
0.681
0.271
0.116
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-16M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
N/A
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
N/A
N/A
*** Accessories pricing and details can be found in the Accessories section.
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
*Crimp contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
Housing Component
Systems
Overview
Programmable
Controllers
Inserts
Threading
Opening**
Company
Information
Terminal Blocks and Wiring Solutions
e29-171
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
STD Series Multi-Wire Connectors,
Size 16B
®
ZP-MC16B-1-MS006
ZP-MC16B-1-FS006
ZP-MC16B-1-MC040
Single Lever Side
Entry Hood HC
ZP-MC16B-1-FC040
Single Lever
Surface Mount Base
ZP-MC16B-1-MS016
ZP-MC16B-1-MC072
Single Lever Surface
Mount Base HC
ZP-MC16B-1-FS016
ZP-MC16B-1-FC072
Single Lever
Bulkhead Base
ZP-MC16B-1-MC016
Single Lever Side
Entry Hood
Single Lever
Coupler
ZP-MC16B-1-FC016
Single Lever Top
Entry Hood
Single Lever
Cover
Single Lever Top
Entry Hood HC
Double Lever Top
Entry Hood
Double Lever
Top Entry Hood HC
Accessories Continued***
Housing Component
Top Entry Hood
(2 Pegs)
Single Lever / 2 Pegs
Side Entry Hood
(2 Pegs)
Surface Mount Base
Surface Mount
w/Cover
Surface Mount
w/Automatic Cover
Bulkhead Base (Single Lever)
Bulkhead w/Cover (Single Lever)
Bulkhead w/Automatic Cover (Single Lever)
Coupler (2 Pegs)
Cover (Single Lever)
Cover (2 Pegs)
Top Entry Hood
(4 Pegs)
Double Lever / 4 Pegs
Top Double Entry Hood
(4 Pegs)
Side Entry Hood
(4 Pegs)
Surface Mount Base
Bulkhead Base (Double Lever)
Coupler
(Double Lever)
Cover (Double Lever)
Cover (4 Pegs)
Pg to NPT Adapter
Pg 21 to ¾” Pg 29 to 1”
Pg 29 to 1¼”
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
N/A
N/A
N/A
ZP-MC-A-21034
N/A
N/A
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-16012
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
N/A
ZP-MC-A-21034
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-29100
N/A
N/A
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
N/A
ZP-MC-A-29100
N/A
N/A
N/A
N/A
ZP-MC-A-29114
N/A
N/A
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
N/A
ZP-MC-A-29114
N/A
N/A
IP66 Cable
Glands
IP68 Cable
Glands
Pg 16 to ½”
ZP-MC-CG-21M5
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
ZP-MC-CG-21M5
ZP-MC-CG-21M5
ZP-MC-CG-29M5
ZP-MC-CG-21M5
ZP-MC-CG-21M5
ZP-MC-CG-29M5
ZP-MC-CG-21M5
ZP-MC-CG-21M5
ZP-MC-CG-29M5
N/A
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
N/A
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
N/A
N/A
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-16M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
N/A
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
N/A
N/A
*** Accessories pricing and details can be found in the Accessories section.
Volume 14
e29-172
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Size 24B
Inserts
No. of Poles
8+4+PE
24+PE
64+PE
108+PE
600 Volts
600 Volts
600 Volts
600 Volts
Rated Voltage AC/DC
16 Amps
10 Amps
10 Amps
Max. Rated Current 4 x 80 Amps / 8 x 16 Amps
Screw Terminals
Screw Terminals
Crimp Contacts*
Crimp Contacts*
Crimp Contacts*
Termination Type
Part No.
ZP-MC24B-1-MS048 ZP-MC24B-1-MS024 ZP-MC24B-1-MC024 ZP-MC24B-1-MC064 ZP-MC24B-1-MC108
<--->
<--->
<--->
<--->
<--->
Price
Male
N/A
N/A
ZP-MC-CC-M16A-XX*
ZP-MC-CC-M10A-XX*
ZP-MC-CC-M10A-XX*
Contact Size
0.321
0.240
0.152
0.163
0.158
Weight (lb.)
Part No.
ZP-MC24B-1-FS048 ZP-MC24B-1-FS024 ZP-MC24B-1-FC024 ZP-MC24B-1-FC064 ZP-MC24B-1-FC108
<--->
<--->
<--->
<--->
<--->
Price
Female
N/A
N/A
ZP-MC-CC-M16A-XX*
ZP-MC-CC-M10A-XX*
ZP-MC-CC-M10A-XX*
Contact Size
0.315
0.253
0.163
0.180
0.174
Weight (lb.)
Insert
Type
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
* Crimp contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
Hoods, Bases, Couplers and Covers
Housing Component
Top Entry Hood
(Single Lever)
Single Lever / 2 Pegs
Side Entry Hood
(Single Lever)
Surface Mount Base
(2 Peg)
Surface Mount
(Single Lever w/Cover)
Surface Mount
w/Automatic Cover
Bulkhead Base (Single Lever)
Bulkhead w/Cover
Bulkhead w/Automatic Cover
Coupler (2 Peg)
Cover (Single Lever)
Cover (2 Peg)
Top Entry Hood (Double Lever)
Double Lever / 4 Peg
Top Double Entry Hood
(4 Peg)
Side Entry Hood (Double Lever)
Surface Mount Base (4 Peg)
Bulkhead Base (Double Lever)
Coupler (Double Lever)
Cover (Double Lever)
Cover (4 Peg)
HC = High Construction
Threading
Opening**
Pg 21
Pg 21 HC
Pg 29 HC
Pg 21
Pg 21 HC
Pg 29 HC
Pg 21x2
Pg 21x2 HC
Pg 29x2 HC
Pg 21x2
Pg 21x2 HC
Pg 29x2 HC
Pg 21x2
Pg 21x2 HC
Pg 29x2 HC
N/A
N/A
N/A
Pg 21
N/A
N/A
Pg 21
Pg 29
Pg 21 HC
Pg 29 HC
Pg 21x2
Pg 29x2
Pg 21
Pg 29
Pg 21 HC
Pg 29 HC
Pg 21x2
Pg 21x2 HC
Pg 29x2 HC
N/A
Pg 21
Pg 21 HC
Pg 29 HC
N/A
N/A
Accessories***
Part No.
ZP-MC24B-2-STE21M
ZP-MC24B-2-STE21ML
ZP-MC24B-2-STE29ML
ZP-MC24B-2-SSE21M
ZP-MC24B-2-SSE21ML
ZP-MC24B-2-SSE29ML
ZP-MC24B-2-SSM21M
ZP-MC24B-2-SSM21ML
ZP-MC24B-2-SSM29ML
ZP-MC24B-2-SSM21C
ZP-MC24B-2-SSM21CL
ZP-MC24B-2-SSM29CL
ZP-MC24B-2-SSM21CA
ZP-MC24B-2-SM21CAL
ZP-MC24B-2-SM29CAL
ZP-MC24B-2-SBHM
ZP-MC24B-2-SBHC
ZP-MC24B-2-SBHCA
ZP-MC24B-2-SCP21M
ZP-MC24B-2-SCVLM
ZP-MC24B-2-SCVPM
ZP-MC24B-2-DTE21M
ZP-MC24B-2-DTE29M
ZP-MC24B-2-DTE21ML
ZP-MC24B-2-DTE29ML
ZP-MC24B-2-DTE21M2
ZP-MC24B-2-DTE29M2
ZP-MC24B-2-DSE21M
ZP-MC24B-2-DSE29M
ZP-MC24B-2-DSE21ML
ZP-MC24B-2-DSE29ML
ZP-MC24B-2-DSM21M
ZP-MC24B-2-DSM21ML
ZP-MC24B-2-DSM29ML
ZP-MC24B-2-DBHM
ZP-MC24B-2-DCP21M
ZP-MC24B-2-DCP21ML
ZP-MC24B-2-DCP29ML
ZP-MC24B-2-DCVLM
ZP-MC24B-2-DCVPM
** To convert to NPT, select a Pg to NPT adapter.
Price
Weight
Plugs with Gasket
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
0.432
0.599
0.601
0.434
0.599
0.573
0.709
0.919
0.901
0.924
1.204
1.118
0.972
1.358
1.354
0.310
0.525
0.697
0.566
0.255
0.157
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
N/A
N/A
N/A
ZP-MC-PLG-21M8
N/A
N/A
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
0.447
0.385
0.612
0.560
0.664
0.648
0.427
0.388
0.560
0.659
0.747
0.930
0.901
0.343
0.599
0.813
0.782
0.291
0.152
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21MB
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
N/A
ZP-MC-PLG-21M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
N/A
N/A
*** Accessories pricing and details can be found in the Accessories section.
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-173
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
®
ZP-MC24B-1-MS048
STD Series Multi-Wire Connectors,
Size 24B
ZP-MC24B-1-FS048
ZP-MC24B-1-FC064 ZP-MC24B-1-MC108
ZP-MC24B-1-MS024
ZP-MC24-1-FS024
ZP-MC24B-1-MC024
ZP-MC24B-1-FC024
ZP-MC24B-1-MC064
ZP-MC24B-1-FC108
Single Lever Top
Entry Hood
Single Lever Top
Entry Hood High
Capacity
Single Lever
Side Entry Hood
Single Lever Side
Entry Hood High
Capacity
Single Lever Surface
Mount Base
Accessories Continued***
Housing Component
Top Entry Hood
(Single Lever)
Single Lever / 2 Pegs
Side Entry Hood
(Single Lever)
Surface Mount Base
(2 Peg)
Surface Mount
(Single Lever w/Cover)
Surface Mount
w/Automatic Cover
Bulkhead Base (Single Lever)
Bulkhead w/Cover
Bulkhead w/Automatic Cover
Coupler (2 Peg)
Cover (Single Lever)
Cover (2 Peg)
Top Entry Hood
(Double Lever)
Double Lever / 4 Pegs
Top Double Entry Hood
(4 Peg)
Side Entry Hood
(Double Lever)
Surface Mount Base
(4 Peg)
Bulkhead Base (Double Lever)
Coupler
(Double Lever)
Cover (Double Lever)
Cover (4 Peg)
Pg to NPT Adapter
Pg 29 to 1”
Pg 29 to 1¼”
IP66 Cable
Glands
IP68 Cable
Glands
Pg 21 to ¾”
ZP-MC-CG-21M5
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
ZP-MC-CG-21M5
ZP-MC-CG-21M5
ZP-MC-CG-29M5
ZP-MC-CG-21M5
ZP-MC-CG-21M5
ZP-MC-CG-29M5
ZP-MC-CG-21M5
ZP-MC-CG-21M5
ZP-MC-CG-29M5
N/A
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
N/A
N/A
N/A
ZP-MC-CG-21M8
N/A
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
N/A
N/A
N/A
ZP-MC-A-21034
N/A
N/A
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-CG-21M5
ZP-MC-CG-29M5
N/A
N/A
ZP-MC-CG-21M5
ZP-MC-CG-29M5
ZP-MC-CG-21M5
ZP-MC-CG-29M5
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
N/A
ZP-MC-CG-21M5
N/A
N/A
N/A
N/A
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
ZP-MC-CG-21M8
ZP-MC-CG-29MB
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
N/A
ZP-MC-CG-21M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8
N/A
N/A
ZP-MC-A-21034
N/A
ZP-MC-A-21034
N/A
ZP-MC-A-21034
N/A
ZP-MC-A-21034
N/A
ZP-MC-A-21034
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
N/A
ZP-MC-A-21034
ZP-MC-A-21034
N/A
N/A
N/A
N/A
ZP-MC-A-29100
N/A
ZP-MC-A-29100
N/A
ZP-MC-A-29100
N/A
ZP-MC-A-29100
N/A
ZP-MC-A-29100
N/A
N/A
ZP-MC-A-29100
N/A
N/A
N/A
ZP-MC-A-29100
N/A
N/A
N/A
ZP-MC-A-29114
N/A
ZP-MC-A-29114
N/A
ZP-MC-A-29114
N/A
ZP-MC-A-29114
N/A
ZP-MC-A-29114
N/A
N/A
ZP-MC-A-29114
N/A
N/A
N/A
ZP-MC-A-29114
N/A
N/A
*** Accessories pricing and details can be found in the Accessories section.
Double Lever Surface
Mount Base
Double Lever Surface
Mount Base High
Capacity
Double Lever
Bulkhead Base
Double Lever Coupler
Double Lever Coupler
High Capacity
Double Lever Cover
2 Lever
Double Lever Cover
4 Peg
Note: See end of section
for accessory photos.
Volume 14
e29-174
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Size 32B
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
ZP-MC16B-1-MS016
ZP-MC16B-1-MS016-2
ZP-MC16B-1-MC016
ZP-MC16B-1-MC016-2
ZP-MC16B-1-MC072
ZP-MC16B-1-MC072-2
Software
C-more &
other HMI
Drives
ZP-MC16B-1-FS016
ZP-MC16B-1-FS016-2
ZP-MC16B-1-FC016
ZP-MC16B-1-FC016-2
ZP-MC16B-1-FC072
ZP-MC16B-1-FC072-2
Motors &
Gearbox
Inserts
No. of Poles
Rated Voltage AC/DC
Insert Type Max. Rated Current
Termination Type
Pole Numbering Sequence
Part No.
Price
Male
Contact Size
Weight (lb.)
Part No.
Price
Female
Contact Size
Weight (lb.)
Steppers/
Servos
32+PE
600 Volts
Motor
Controls
16 Amps
Screw Terminals
Crimp Contacts*
1-16
17-32
1-16
17-32
ZP-MC16B-1-MS016
ZP-MC16B-1-MS016-2
ZP-MC16B-1-MC016
ZP-MC16B-1-MC016-2
<--->
<--->
<--->
<--->
N/A
N/A
0.180
0.181
0.123
ZP-MC-CC-M16A-XX*
0.126
ZP-MC16B-1-FS016
ZP-MC16B-1-FS016-2
ZP-MC16B-1-FC016
ZP-MC16B-1-FC016-2
<--->
<--->
<--->
<--->
N/A
N/A
0.183
0.185
ZP-MC-CC-F16A-XX*
0.125
0.130
*Crimp contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
** Each insert is 16 poles. 2 inserts are required per housing to make 32 poles.
Single Lever / 2 Pegs
Double Lever / 4 Pegs
Top Entry Hood (Single Lever)
Side Entry Hood (Single Lever)
Surface Mount Base (2 Peg)
Surface Mount w/Cover
Bulkhead Base (Single Lever)
Bulkhead w/Cover
Coupler (2 Peg)
Cover (Single Lever)
Cover (2 Peg)
Top Entry Hood (Double Lever)
Side Entry Hood (Double Lever)
Surface Mount Base (4 Peg)
Bulkhead Base (Double Lever)
Coupler (Double Lever)
Cover (Double Lever)
Cover (4 Peg)
HC = High Construction
Threading
Opening**
Pg 36
Pg 36
Pg 36x2
Pg 36x2
N/A
N/A
Pg 36
N/A
N/A
Pg 36
Pg 36
Pg 36x2
N/A
Pg 36
N/A
N/A
** To convert to NPT, select a Pg to NPT adapter.
Accessories***
Part No.
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Hoods, Bases, Couplers and Covers
Housing Component
Soft
Starters
Pushbuttons/
Lights
Price
Weight
Plugs with Gasket
ZP-MC32B-2-STE36M
ZP-MC32B-2-SSE36M
ZP-MC32B-2-SSM36M
ZP-MC32B-2-SSM36C
ZP-MC32B-2-SBHM
ZP-MC32B-2-SBHC
ZP-MC32B-2-SCP36M
ZP-MC32B-2-SCVLM
ZP-MC32B-2-SCVPM
<--->
0.822
ZP-MC-PLG-36M8
<--->
0.809
ZP-MC-PLG-36M8
Relays/
Timers
<--->
1.446
ZP-MC-PLG-36M8
Comm.
<--->
1.665
ZP-MC-PLG-36M8
<--->
0.503
N/A
<--->
0.743
N/A
<--->
1.058
ZP-MC-PLG-36M8
<--->
0.417
N/A
<--->
0.183
N/A
ZP-MC32B-2-DTE36M
ZP-MC32B-2-DSE36M
ZP-MC32B-2-DSM36M
ZP-MC32B-2-DBHM
ZP-MC32B-2-DCP36M
ZP-MC32B-2-DCVLM
ZP-MC32B-2-DCVPM
<--->
0.831
ZP-MC-PLG-36M8
<--->
0.849
ZP-MC-PLG-36M8
<--->
1.407
ZP-MC-PLG-36M8
<--->
0.549
N/A
<--->
1.065
ZP-MC-PLG-36M8
<--->
0.426
N/A
<--->
0.201
N/A
*** Accessories pricing and details can be found in the Accessories section.
Process
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-175
®
Single Lever Side
Entry Hood
Single Lever
Coupler
STD Series Multi-Wire Connectors,
Size 32B
Single Lever Top
Entry Hood HC
Single Lever Surface
Mount Base HC
Surface Mount
w/Cover
Single Lever
Cover
Double Lever
Top Entry Hood HC
Double Lever Side Entry
Hood High Capacity
Single Lever
Bulkhead Base
Bulkhead
w/Cover
Double Lever Surface
Mount Base
Double Lever
Bulkhead Base
Inserts Continued
Insert Type
Male
Female
No. of Poles
Rated Voltage AC/DC
Max. Rated Current
Termination Type
Pole Numbering Sequence
Part No.
Price
Contact Size
Weight (lb.)
Part No.
Price
Contact Size
Weight (lb.)
144+PE
600 Volts
10A
Crimp Contacts*
1-16
17-32
ZP-MC16B-1-MC072
ZP-MC16B-1-MC072-2
<--->
<--->
Note: See end of section
for accessory photos.
ZP-MC-CC-M10-XX*
0.125
0.130
ZP-MC16B-1-FC072
ZP-MC16B-1-FC072-2
<--->
<--->
ZP-MC-CC-F10A-XX*
0.136
0.139
*Crimp contacts must be purchased separately. The XX represents wire AWG. See Accessories section for complete part numbers.
** Each insert is 16 poles. 2 inserts are required per housing to make 32 poles.
Accessories Continued***
IP66 Cable
Glands
IP68 Cable
Glands
Pg to NPT Adapter
Pg 36 to 1¼”
Top Entry Hood (Single Lever)
Side Entry Hood (Single Lever)
Surface Mount Base (2 Peg)
Surface Mount w/Cover
Bulkhead Base (Single Lever)
Bulkhead w/Cover
Coupler (2 Peg)
Cover (Single Lever)
Cover (2 Peg)
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
N/A
N/A
N/A
N/A
N/A
N/A
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
N/A
N/A
N/A
N/A
N/A
N/A
Top Entry Hood (Double Lever)
Side Entry Hood (Double Lever)
Surface Mount Base (4 Peg)
Bulkhead Base (Double Lever)
Coupler (Double Lever)
Cover (Double Lever)
Cover (4 Peg)
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
N/A
N/A
N/A
ZP-MC-CG-36M5
ZP-MC-CG-36M8
ZP-MC-A-36114
N/A
N/A
N/A
N/A
N/A
N/A
Double Lever / 4 Pegs
Single Lever / 2 Pegs
Housing Component
*** Accessories pricing and details can be found in the Accessories section.
Volume 14
e29-176
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors
Company
Information
Systems
Overview
Electrical Engineering Data - Load Diagrams
Programmable
Controllers
Derating diagram According to IEC/EN 60512
These diagrams illustrate the maximum current carrying capacity of components. The illustration follows a curve
which shows the current in relation to ambient temperature.
Field I/O
Current carrying capacity is limited by the thermal characteristics of contacts and insulating elements which have
an upper temperature limit that should not be exceeded.
Software
C-more &
other HMI
Size 3A 4P +
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Ambient temperature (C°)
Size 3A 5P +
Ambient temperature (C°)
Temperature
Sensors
Size 3A 7 P +
Pushbuttons/
Lights
2.5
32
16
2.5
Process
1.5
28
Relays/
Timers
14
1.0
Comm.
24
12
Terminal
Blocks &
Wiring
20
10
1.5
Power
1.0
16
Circuit
Protection
8
Enclosures
12
6
0.5
Tools
8
4
Pneumatics
Safety
4
2
Appendix
20
30
40
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
20
30
40
50
60
70
80
90
100
110
120
130
Part #
Index
Ambient temperature (C°)
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
Product
Index
e29-177
®
STD Series Multi-Wire Connectors
Electrical Engineering Data - Load Diagrams
Size 3A 12 P +
16
14
12
10
1.5
8
1.0
0.75
6
0.5
4
2
20
30
40
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
Volume 14
e29-178
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors
Company
Information
Systems
Overview
Programmable
Controllers
Electrical Engineering Data - Load Diagrams
Field I/O
Size 10A 10P +
Software
Size 10A 15P +
2.5
32
16
28
14
C-more &
other HMI
Drives
2.5
Soft
Starters
1.5
24
1.5
12
Motors &
Gearbox
1.0
20
10
16
8
Motor
Controls
12
6
Proximity
Sensors
8
4
4
2
Steppers/
Servos
1.0
Photo
Sensors
Limit
Switches
Encoders
20
30
40
50
60
70
80
90
100
110
120
130
20
30
40
Ambient temperature (C°)
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Size 16A 16P +
Size 16A 25P +
32
Pushbuttons/
Lights
16
Process
28
Relays/
Timers
14
2.5
24
Comm.
12
1.5
Terminal
Blocks &
Wiring
2.5
10
20
1.0
Power
1.5
16
8
12
6
8
4
Circuit
Protection
1.0
Enclosures
Tools
Pneumatics
4
Safety
2
Appendix
20
30
40
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
20
30
40
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
Product
Index
e29-179
®
STD Series Multi-Wire Connectors
Electrical Engineering Data - Load Diagrams
Size 6B 6P +
4.0
Size 6B 24P +
32
16
2.5
2.5
28
14
1.5
1.5
24
12
1.0
20
10
16
8
1.0
0.5
12
6
0.5
8
4
4
2
20
30
40
50
60
70
80
90
100
110
120
130
20
30
40
Ambient temperature (C°)
50
60
70
80
90
100
110
120
130
110
120
130
Ambient temperature (C°)
Size 10B 10P +
Size 10B 42P +
32
16
28
14
4.0
4.0
2.5
24
12
1.5
2.5
10
20
1.5
1.0
16
8
12
6
1.0
0.5
0.5
8
4
4
2
20
30
40
50
60
70
80
90
100
110
Ambient temperature (C°)
120
130
20
30
40
50
60
70
80
90
100
Ambient temperature (C°)
Volume 14
e29-180
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors
Company
Information
Systems
Overview
Programmable
Controllers
Electrical Engineering Data - Load Diagrams
Field I/O
Size 16B 6P +
Size 16B 16P +
Software
6.0
48
32
42
28
36
24
C-more &
other HMI
Drives
Soft
Starters
4.0
Motors &
Gearbox
4.0
30
20
2.5
Steppers/
Servos
2.5
1.5
24
16
Motor
Controls
12
Proximity
Sensors
12
8
Photo
Sensors
6
4
Limit
Switches
1.5
1.0
18
0.5
Encoders
20
30
40
50
60
70
80
90
100
110
120
130
20
30
40
Ambient temperature (C°)
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Size 16B 40P +
Size 16B 72P +
16
Pushbuttons/
Lights
16
Process
14
14
12
12
Relays/
Timers
Comm.
2.5
Terminal
Blocks &
Wiring
2.5
10
10
1.5
1.5
Power
8
8
1.0
Circuit
Protection
1.0
6
6
4
4
Enclosures
Tools
Pneumatics
0.5
2
Safety
2
Appendix
20
30
40
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
20
30
40
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
Product
Index
e29-181
STD Series Multi-Wire Connectors
®
Electrical Engineering Data - Load Diagrams
Size 24B 4P 80A + 8P 16A +
Size 24B 24P +
2.5
96
16
32
84
14
28
72
12
60
10
10
48
8
36
6
24
4
12
2
Working current (A) referring to 16A poles
referring to 80A poles
16
24
20
4.0
2.5
1.5
16
1.0
12
0.5
8
4
0
20
30
40
50
60
70
80
90
100
110
120
130
20
30
40
Ambient temperature (C°)
50
60
70
80
90
100
110
120
130
110
120
130
Ambient temperature (C°)
Size 24B 64P +
Size 24B 108P +
16
16
14
14
12
12
2.5
10
10
2.5
1.5
1.5
8
8
1.0
6
6
1.0
4
4
0.5
2
2
20
30
40
50
60
70
80
90
100
110
Ambient temperature (C°)
120
130
20
30
40
50
60
70
80
90
100
Ambient temperature (C°)
Volume 14
e29-182
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors
Company
Information
Systems
Overview
Programmable
Controllers
Electrical Engineering Data - Load Diagrams
Field I/O
Size 32B 32P +
Software
Size 32B 144P +
32
16
28
14
C-more &
other HMI
Drives
Soft
Starters
24
12
4.0
Motors &
Gearbox
2.5
20
10
2.5
Steppers/
Servos
1.5
1.5
16
Motor
Controls
8
1.0
1.0
12
6
8
4
Proximity
Sensors
Photo
Sensors
0.5
0.5
4
Limit
Switches
2
Encoders
20
30
40
50
60
70
80
90
100
110
120
130
Ambient temperature (C°)
20
30
40
50
60
70
80
90
100
110
120
130
Current
Sensors
Pressure
Sensors
Ambient temperature (C°)
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-183
®
STD Series Multi-Wire Connectors,
Spare Parts and Accessories
Crimp Contacts - 10 and 16 Amp
Crimp contacts are made of hard silver-plated or gold-plated copper alloy. Wires to be connected must be carefully
matched with the correct wire size of crimp contacts. Crimp contacts should be installed using a crimping tool.
For applications with voltages and currents lower than 5V and 5mA gold plated contacts are recommended.
Gold-Plated
Silver-Plated
10 Amp Crimp Contacts - 100/Pack
Male
Price
Weight
(lb.)
ZP-MC-CC-M10A-22
ZP-MC-CC-M10A-20
ZP-MC-CC-M10A-18
ZP-MC-CC-M10A-16
ZP-MC-CC-M10A-14
ZP-MC-CC-M10A-22G
ZP-MC-CC-M10A-20G
ZP-MC-CC-M10A-18G
ZP-MC-CC-M10A-16G
ZP-MC-CC-M10A-14G
<--->
0.150
<--->
0.150
<--->
0.150
<--->
0.150
<--->
0.140
<--->
0.157
<--->
0.150
<--->
0.146
<--->
0.146
<--->
0.146
Female
Price
Weight
(lb.)
Wire Gauge Stripping
mm² [AWG] Length
ZP-MC-CC-F10A-22
ZP-MC-CC-F10A-20
ZP-MC-CC-F10A-18
ZP-MC-CC-F10A-16
ZP-MC-CC-F10A-14
ZP-MC-CC-F10A-22G
ZP-MC-CC-F10A-20G
ZP-MC-CC-F10A-18G
ZP-MC-CC-F10A-16G
ZP-MC-CC-F10A-14G
<--->
0.150
0.14-0.37 [26-22]
<--->
0.140
0.5 [20]
<--->
0.150
0.75 [18]
<--->
0.140
1.5 [16]
<--->
0.150
2.5 [14]
<--->
0.159
0.14-0.37 [26-22]
<--->
0.157
0.5 [20]
<--->
0.150
0.75 [18]
<--->
0.150
1.5 [16]
<--->
0.152
2.5 [14]
Male Crimp
Contact
8 mm
[0.32 in]
Female Crimp
Contact
Female Crimp
Contact
Gold-Plated
Male Crimp
Contact
Silver-Plated
16 Amp Crimp Contacts - 100/Pack
Male
Price
Weight
(lb.)
ZP-MC-CC-M16A-22
ZP-MC-CC-M16A-20
ZP-MC-CC-M16A-18
ZP-MC-CC-M16A-16
ZP-MC-CC-M16A-14
ZP-MC-CC-M16A-12
ZP-MC-CC-M16A-22G
ZP-MC-CC-M16A-20G
ZP-MC-CC-M16A-18G
ZP-MC-CC-M16A-16G
ZP-MC-CC-M16A-14G
ZP-MC-CC-M16A-12G
<--->
0.280
<--->
0.360
<--->
0.270
<--->
0.350
<--->
0.270
<--->
0.350
<--->
0.280
<--->
0.276
<--->
0.273
<--->
0.273
<--->
0.276
<--->
0.273
Female
Price
Weight
(lb.)
Wire Gauge Stripping
mm² [AWG] Length
ZP-MC-CC-F16A-22
ZP-MC-CC-F16A-20
ZP-MC-CC-F16A-18
ZP-MC-CC-F16A-16
ZP-MC-CC-F16A-14
ZP-MC-CC-F16A-12
ZP-MC-CC-F16A-22G
ZP-MC-CC-F16A-20G
ZP-MC-CC-F16A-18G
ZP-MC-CC-F16A-16G
ZP-MC-CC-F16A-14G
ZP-MC-CC-F16A-12G
<--->
0.280
<--->
0.350
0.5 [20]
<--->
0.290
0.75 [18]
<--->
0.350
1.5 [16]
<--->
0.280
2.5 [14]
<--->
0.350
4.0 [12]
<--->
0.322
0.14-0.37 [26-22]
<--->
0.318
0.5 [20]
<--->
0.315
0.75 [18]
<--->
0.320
1.5 [16]
<--->
0.320
2.5 [14]
<--->
0.329
4.0 [12]
0.14-0.37 [26-22]
7.5 mm
[0.29 in]
Note: The crimp contact ampacities listed above are the Maximum current ratings for the
crimp contacts only. The current rating DOES NOT reflect the wire gauge current rating.
Crimp Contact Tools
Part
Description
Number Qty.
Crimping tool w/dieset and locator
ZP-MC-CT1
Crimping tool w/dieset only, no locator
ZP-MC-CT2
1
Removal tool for 10A contacts
ZP-MC-RT1
Removal tool for 16A contacts
ZP-MC-RT2
Price
Weight
(lb.)
<--->
1.593
<--->
0.814
<--->
0.081
<--->
0.086
ZP-MC-CT2
ZP-MC-CT1
ZP-MC-RT1
ZP-MC-RT2
Volume 14
e29-184
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Spare Parts and Accessories
Company
Information
Systems
Overview
Programmable
Controllers
Cable Glands
IP66 Glands
IP68 Glands
Field I/O
Plastic
• Thread: 1.5 mm pitch in accordance with EN 50262, Pg in
accordance with DIN 40430
• IP Protection: IP66 in accordance with EN 60529
• Working Temperature: -40°C to 125°C (-40°F to 257°F)
• Materials: Body - Glass filled polyamide UL 94 V0; Washer zinc plated steel; Gasket - Elastomer
• Includes two washers and four gaskets to accommodate a wide
range of cable diameters
• Applications: for size 3A plastic type housings
Metal
• Thread: 1.5 mm pitch in accordance with EN 50262, Pg in
accordance with DIN 40430
• IP Protection: IP68, patented design for up to 5 bars
• Working Temperature: -40°C to 125°C (-40°F to 257°F)
• Materials: Body - nickel-plated brass; Strain relief - Glass filled
polyamide UL 94 V0; Gasket - Elastomer
• Applications: for industrial connector housings where higher
protection and strength are required
Software
Metal
• Thread: 1.5 mm pitch in accordance with EN 50262, Pg in
accordance with DIN 40430
• IP Protection: IP66 in accordance with EN 60529
• Working Temperature: -40°C to 125°C (-40°F to 257°F)
• Materials: Body - nickel-plated brass; Washer - zinc plated steel;
Gasket - Elastomer
• Includes two washers and four gaskets to accommodate a wide
range of cable diameters
• Applications: for all sizes metal type housings
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
IP66 Cable Glands
Part Number
ZP-MC-CG-11P5
ZP-MC-CG-11M5
ZP-MC-CG-13M5
ZP-MC-CG-16M5
ZP-MC-CG-21M5
ZP-MC-CG-29M5
ZP-MC-CG-36M5
Qty.
1
Type
Cable Diameter
mm [in]
Thread
Price
Weight
(lb.)
Plastic
7-12 [0.275-0.472]
Pg 11
<--->
0.019
7-12 [0.275-0.472]
Pg 11
<--->
0.030
Metal
7-12 [0.275-0.472]
Pg 13.5
<--->
0.031
7-14.5 [0.275-0.570]
Pg 16
<--->
0.041
9.5-18.5 [0.374-0.728]
Pg 21
<--->
0.070
17.5-26.5 [0.688-1.043]
Pg 29
<--->
0.125
23.5-32.5 [0.925-1.279]
Pg 36
<--->
0.249
Note: IP66 cable glands with washers CANNOT be used with HC (High Construction) top or side entry housings.
You must use the IP68 cable glands. IP66 glands can be used with surface mount HC (High Construction) housings.
IP66 Cable Glands Plastic
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
IP66 Cable Glands Metal
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
IP68 Cable Glands
Part Number
IP68 Cable Glands
Qty.
ZP-MC-CG-11M8
ZP-MC-CG-13M8 10 per pack
ZP-MC-CG-16M8
ZP-MC-CG-21M8
ZP-MC-CG-29M8 5 per pack
ZP-MC-CG-36M8
Type
Metal
Thread
Diameter
mm [in]
Price
Weight
(lb.)
Circuit
Protection
Enclosures
Pg 11
4-10 [0.157-0.393]
<--->
0.451
Pg 13.5
5-12 [0.197-0.472]
<--->
0.780
Pg 16
8-14 [0.314-0.551]
<--->
0.881
Pg 21
11-18 [0.433-0.708]
<--->
0.727
Pg 29
16-25 [0.629-0.984]
<--->
1.466
Pg 36
19-36 [0.748-1.417]
<--->
2.205
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-185
®
STD Series Multi-Wire Connectors,
Spare Parts and Accessories
Blanking Plugs with Gasket
• Thread: 1.5 mm pitch in accordance with EN 50262, Pg in accordance with DIN 40430
• IP Protection: IP68 in accordance with EN 60529
• Working Temperature: -40°C to 125°C (-40°F to 257°F)
• Materials: Body - nickel-plated brass; Gasket - Elastomer
• Applications: for blanking threaded holes on housings or other enclosures
Blanking Plugs W/Gasket
Part Number
ZP-MC-PLG-11M8
ZP-MC-PLG-13M8
ZP-MC-PLG-16M8
ZP-MC-PLG-21M8
ZP-MC-PLG-29M8
ZP-MC-PLG-36M8
Qty.
Type
10 per pack
Thread
Price
Weight (lb.)
Pg 11
<--->
0.169
Pg 13.5
<--->
0.192
Pg 16
<--->
0.253
Pg 21
<--->
0.478
Pg 29
<--->
0.218
Pg 36
<--->
0.706
Metal
5 per pack
Blanking Plugs
W/Gasket
Pg to NPT Adapters
• Thread: Metric 1.5 mm pitch Pg in accordance with DIN 40430, NPT in accordance with USAS B2-1
• IP Protection: dependant on coupling and other components
• Working Temperature: -60°C to 200°C (-76°F to 392°F)
• Materials: nickel-plated brass
• Applications: for converting a Pg thread to an NPT thread
Pg to NPT Adapters
Part Number
ZP-MC-A-11038
ZP-MC-A-11012
ZP-MC-A-13012
ZP-MC-A-16012
ZP-MC-A-21034
ZP-MC-A-29100
ZP-MC-A-29114
ZP-MC-A-36114
Pg to NPT Adapters
Qty.
Type
1
Metal
Pg Thread
NPT Thread
Price
Weight (lb.)
Pg 11
3/8”
<--->
0.044
Pg 11
1/2”
<--->
0.072
Pg 13.5
1/2”
<--->
0.106
Pg 16
1/2”
<--->
0.070
Pg 21
3/4”
<--->
0.101
Pg 29
1”
<--->
0.194
Pg 29
1 1/4”
<--->
0.238
Pg 36
1 1/4”
<--->
0.201
Replacement Gaskets
Replacement Gaskets
Part Number
Qty.
ZP-MC03A-GSK
ZP-MC10A-GSK
ZP-MC16A-GSK
ZP-MC06B-GSK
10 per pack
ZP-MC10B-GSK
ZP-MC16B-GSK
ZP-MC24B-GSK
ZP-MC32B-GSK
Size
Type
Material
Price
Weight (lb.)
3A
<--->
0.085
10A
<--->
0.082
16A
<--->
0.079
6B
<--->
0.097
<--->
0.105
16B
<--->
0.127
24B
<--->
0.141
32B
<--->
0.229
10B
For bulkhead
housings
Nitrile Botadiene
Rubber (NBR)
Replacement
Gaskets
Volume 14
e29-186
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Spare Parts and Accessories
Company
Information
Systems
Overview
Programmable
Controllers
Insert Plates with Cutouts
Field I/O
Software
Insert Plates with Cutouts
Part Number
ZP-MC6B-2-1XDB9
ZP-MC6B-2-2XDB9
ZP-MC6B-2-1XDB15
ZP-MC6B-2-2XDB15
Qty.
1
Price
Weight
(lb.)
6B housing insert plate with 1 DB9 cutout
<--->
0.0176
6B housing insert plate with 2 DB9 cutouts
<--->
0.0154
6B housing insert plate with 1 DB15 cutout
<--->
0.0176
6B housing insert plate with 2 DB15 cutouts
<--->
0.0154
Description
C-more &
other HMI
Drives
Soft
Starters
Insert Plates
with Cutouts
Note: machine screw M3-0.5x16 hardware not included
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Insert Plates - Reducers
Part Number
Insert Plates
Reducers
Price
Weight
(lb.)
Insert plate allows any 6B insert plate to be used in any size 24B housing
<--->
0.0838
Insert plate allows any 10B insert plate to be used in any size 24B housing
<--->
0.0816
Insert plate allows any 16B insert plate to be used in any size 24B housing
<--->
0.0772
Qty.
ZP-MC24B-2-RD6B
ZP-MC24B-2-RD10B
ZP-MC24B-2-RD16B
1
Description
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Insert Plates - Blank
Part Number
ZP-MC6B-2-BLANK
ZP-MC10B-2-BLANK
ZP-MC16B-2-BLANK
ZP-MC24B-2-BLANK
Qty.
1
Price
Weight
(lb.)
Blank insert plate for any size 6B housing
<--->
0.4343
Blank insert plate for any size 10B housing
<--->
0.0463
Blank insert plate for any size 16B housing
<--->
0.0529
Blank insert plate for any size 24B housing
<--->
0.0573
Description
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Insert Plates
Blank
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-187
®
STD Series Multi-Wire Connectors,
Spare Parts and Accessories
DIN Rail Mounting Kits
• For mounting inserts inside an enclosure
• Fits 35 mm DIN rail
DIN Rail Mounting Kits
Part Number
Qty.
Price
Weight (lb.)
For size 6B inserts
<--->
0.374
For size 10B inserts
<--->
0.377
For size 16B inserts
<--->
0.385
ZP-MC24B-DKIT
For size 24B inserts
<--->
0.392
ZP-MC-RT3
Insert removal tool
<--->
0.052
ZP-MC06B-DKIT
ZP-MC10B-DKIT
ZP-MC16B-DKIT
DIN Rail
Mounting Kits
1
Description
ZP-MC-RT3
Replacement Screws/Polarization Key
Replacement Screws / Polarization Key
Part Number
Qty.
Description
Price
Weight (lb.)
<--->
0.048
<--->
0.011
M3.5 - PE screw for size 3A inserts
M4 - PE screw for size 6B insert, size 10B insert, size 16B insert (16+PE)
and size 24B insert (24+PE)
ZP-MC-SCRWKIT
2 pieces of M4 - PE screw for size 16B insert (6+PE) and size 24B insert (8+4+PE)
each part
M3 - Installation screw for 3A inserts only
M3 - Installation screw for all inserts except 3A
ZP-MC-POLKEY1
12
Polarization key for size 3A 12-pin inserts. Two keys are required per coupled connection.
Polarization
Key
Sixteen Possible
Combinations
Using the Polarization Key
Volume 14
e29-188
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Connectors,
Spare Parts and Accessories
Company
Information
Systems
Overview
Programmable
Controllers
Code Pins
Part Number
Qty.
Description
Field I/O
Figure
Price
Weight (lb.)
Software
ZP-MC-CODEPIN-2
16/pk
Single code pin
1
<--->
0.009
ZP-MC-CODEPIN-3
16/pk
Male code pin (use w/ZP-MC-CODEPIN-4)
2
<--->
0.064
ZP-MC-CODEPIN-4
16/pk
Female code pin (use w/ZP-MC-CODEPIN-3)
3
<--->
0.101
Figure 1
C-more &
other HMI
Drives
* Code pins are used in applications where there are identical connectors that could be coupled with the
incorrect mate, potentially causing equipment damage or breakdown. Code pins replace the installation
screws on the inserts. Code pins do NOT work with 3A inserts or 32x13 inserts.The following combinations
of code pins allow for a selective number of couples. Material is zinc-plated steel.
Soft
Starters
Motors &
Gearbox
Figure 2
Coding Pin Configurations
Steppers/
Servos
Single Code Pin
The ZP-MC-CODEPIN-2 is designed to be used as a single stand-alone code pin using the following configurations.
Motor
Controls
Application with single insert
Proximity
Sensors
Figure 3
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Application with double insert
Temperature
Sensors
Yes
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
No
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-189
®
STD Series Multi-Wire Connectors,
Spare Parts and Accessories
Coding Pin Configurations
Male / Female Code Pins
The ZP-MC-CODEPIN-3 and the ZIP-MC-CODEPIN-4 are designed to be used together using the following configurations.
Application with single insert
Application with double insert
Male code pin ZP-MC-CODEPIN-3
Female code pin ZP-MC-CODEPIN-4
Volume 14
e29-190
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
STD Series Multi-Wire Dimensions
®
Company
Information
Systems
Overview
Size 3A Inserts
Programmable
Controllers
Dimensions mm [in]
Field I/O
3+
– Screw Terminals
4+
– Screw Terminals
Software
Male
Female
Male
Female
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
ZP-MC03A-1-MS003
5+
ZP-MC03A-1-FS003
– Crimp Contacts
7+
Male
ZP-MC03A-1-FS004
ZP-MC03A-1-MS004
Female
– Crimp Contacts
Photo
Sensors
Limit
Switches
Male
Female
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
ZP-MC03A-1-MC005
ZP-MC03A-1-FC005
ZP-MC03A-1-MC007
Male
ZP-MC03A-1-FC007
Terminal
Blocks &
Wiring
Female
Power
Circuit
Protection
Enclosures
12 +
Tools
– Crimp Contacts
Pneumatics
Safety
Appendix
Product
Index
ZP-MC03A-1-MC012
ZP-MC03A-1-FC012
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-191
®
STD Series Multi-Wire Dimensions
Size 3A Hoods and Housings
Dimensions mm [in]
Straight Hood
ZP-MC03A-2-STE11M/P
Angled Hood
ZP-MC03A-2-SSE11M/P
Bulkhead Straight Base
Bulkhead Angled Base
Surface Mount Base
ZP-MC03A-2-SBHM/P
ZP-MC03A-2-SBHAM/P
ZP-MC03A-2-SSM11M/P
Coupler
Cover
Note: Includes attached 112 mm [4.40 inch]
nylon cord with ring terminal
ZP-MC03A-2-SCVPMM/P
ZP-MC03A-2-SCVPFM/P
ZP-MC03A-2-SCP11M/P
Volume 14
e29-192
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 10A Inserts
Programmable
Controllers
Dimensions mm [in]
10 +
– Screw Terminals
Male
Field I/O
Female
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
10 +
Proximity
Sensors
ZP-MC10A-1-FS010
ZP-MC10A-1-MS010
Photo
Sensors
– Crimp Contacts
Male
Limit
Switches
Female
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
ZP-MC10A-1-FC010
ZP-MC10A-1-MC010
Comm.
15 +
– Crimp Contacts
Male
Terminal
Blocks &
Wiring
Female
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
ZP-MC10A-1-MC015
ZP-MC10A-1-FC015
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-193
®
STD Series Multi-Wire Dimensions
Size 16A Inserts
Dimensions mm [in]
16 +
25 +
16 +
– Screw Terminals
Male
Female
ZP-MC16A-1-MS016
ZP-MC16A-1-FS016
– Crimp Contacts
Male
Female
ZP-MC16A-1-MC016
ZP-MC16A-1-FC016
– Crimp Contacts
Male
Female
ZP-MC16A-1-MC025
ZP-MC16A-1-FC025
Volume 14
e29-194
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 10A, 16A Hoods and Housings
Programmable
Controllers
Dimensions mm [in]
Field I/O
Software
Single Lever Top Entry Hood
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Part Number
Size Thread
ZP-MC10A-2-STE13M
ZP-MC10A-2-STE16M
ZP-MC16A-2-STE13M
ZP-MC16A-2-STE16M
10A
16A
Pg 13.5
Pg 16
Pg 13.5
Pg 16
A
B
C
63.0
[2.48]
29.6
[1.17]
63.0
[2.48]
79.5
[3.13]
29.6
[1.17]
63.0
[2.48]
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Single Lever Top Entry High Construction Hood
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Part Number
ZP-MC10A-2-STE16ML
ZP-MC10A-2-STE21ML
ZP-MC16A-2-STE16ML
ZP-MC16A-2-STE21ML
Size Thread
10A
16A
Pg 16
Pg 21
Pg 16
Pg 21
A
B
C
63.0
[2.48]
34.6
[1.36]
68.0
[2.68]
79.5
[3.13]
34.6
[1.36]
71.0
[2.79]
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-195
®
STD Series Multi-Wire Dimensions
Size 10A, 16A Hoods and Housings
Dimensions mm [in]
Single Lever Side Entry Hood
Part Number
Size Thread
ZP-MC10A-2-SSE16M
10A
ZP-MC16A-2-SSE16M
16A
Pg 16
A
B
C
D
E
63.0
[2.48]
79.5
[3.13]
29.6
[1.17]
29.6
[1.17]
60.0
[2.36]
60.0
[2.36]
61.6
[2.43]
61.6
[2.43]
72.9
[2.87]
89.8
[3.54]
Single Lever Side Entry High Construction Hood
Part Number
ZP-MC10A-2-SSE16ML
ZP-MC10A-2-SSE21ML
ZP-MC16A-2-SSE16ML
ZP-MC16A-2-SSE21ML
Size Thread
10A
16A
Pg 16
Pg 21
Pg 16
Pg 21
A
B
C
63.0
[2.48]
34.6
[1.36]
68.0
[2.68]
79.5
[3.13]
34.6
[1.36]
71.0
[2.79]
Volume 14
e29-196
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 10A, 16A Hoods and Housings
Programmable
Controllers
Dimensions mm [in]
Field I/O
Software
Single Lever Surface Mount Base With Cover
C-more &
other HMI
Part Number
ZP-MC10A-2-SSM16MC
ZP-MC10A-2-SSM21MC
ZP-MC16A-2-SSM16MC
ZP-MC16A-2-SSM21MC
Size Thread
10A
16A
A
B
C
D
E
F
G
H
Drives
Pg 16x2
85.5 50.0 52.5 48.0 40.0 79.4 100.9 111.4
Pg 21x2 [3.37] [1.97] [2.07] [1.89] [1.57] [3.13] [3.97] [4.39]
Soft
Starters
Pg 16x2 102.0 50.0 57.0 64.0 40.0 79.4 106.0 114.5
Pg 21x2 [4.02] [1.97] [2.24] [2.52] [1.57] [3.13] [4.17] [4.51]
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Single Lever Surface Mount Base
Pushbuttons/
Lights
Part Number
ZP-MC10A-2-SSM16M
ZP-MC10A-2-SSM21M
ZP-MC16A-2-SSM16M
ZP-MC16A-2-SSM21M
Size Thread
10A
16A
A
B
C
D
E
Process
F
Pg 16x2
85.5 50.0 52.5 48.0 40.0 63.6
Pg 21x2 [3.37] [1.97] [2.07] [1.89] [1.57] [2.50]
Relays/
Timers
Pg 16x2 102.0 50.0 57.0 64.0 40.0 63.6
Pg 21x2 [4.02] [1.97] [2.24] [2.52] [1.57] [2.50]
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-197
®
STD Series Multi-Wire Dimensions
Size 10A, 16A Hoods and Housings
Dimensions mm [in]
Single Lever Bulkhead Base
Single Lever Cover
ZP-MC10A-2-SBHM
ZP-MC16A-2-SBHM
Part Number
Size
ZP-MC10A-2-SBHM 10A
ZP-MC16A-2-SBHM 16A
A
B
C
D
E
F
G*
H*
Part Number
81.0 32.3 26.8 70.0 17.5 54.8 57.0 24.0
[3.19] [1.27] [1.06] [2.76] [0.69] [2.16] [2.24] [0.94]
96.0 32.3 26.8 86.0 17.5 54.8 73.0 24.0
[3.78] [1.27] [1.06] [3.39] [0.69] [2.16] [2.87] [0.94]
Size
ZP-MC10A-2-SCVLM
10A
ZP-MC16A-2-SCVLM
16A
A
B
C
D
63.0 29.6 15.0 54.0
[2.48] [1.17] [0.59] [2.13]
79.5 29.6 15.0 54.0
[3.13] [1.17] [0.59] [2.13]
*Dimensions G and H refer to cutout size
Single Lever Bulkhead Base with Cover
Two Peg Cover
Part Number
Part Number
Size
ZP-MC10A-2-SBHMC
10A
ZP-MC16A-2-SBHMC
16A
A
B
C
D
E
F
G*
H*
J
81.0 32.3 26.8 70.0 17.5 79.4 57.0 24.0 76.0
[3.19] [1.27] [1.06] [2.76] [0.69] [3.13] [2.24] [0.94] [2.99]
96.0 32.3 26.8 86.0 17.5 79.4 73.0 24.0 76.0
[3.78] [1.27] [1.06] [3.39] [0.69] [3.13] [2.87] [0.94] [2.99]
Size
ZP-MC10A-2-SCVPM
10A
ZP-MC16A-2-SCVPM
16A
A
B
C
63.0 29.6 16.0
[2.48] [1.17] [0.63]
79.5 29.6 16.0
[3.13] [1.17] [0.63]
Note: Includes attached 112 mm [4.40 inch] nylon cord
with ring terminal
*Dimensions G and H refer to cutout size
Volume 14
e29-198
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Systems
Overview
Size 6B Inserts
Programmable
Controllers
Dimensions mm [in]
6+
Company
Information
– Screw Terminals
Field I/O
Male
Female
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
ZP-MC06B-1-MS006
6+
ZP-MC06B-1-FS006
Proximity
Sensors
Photo
Sensors
– Crimp Contacts
Male
Female
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
ZP-MC06B-1-MC006
Relays/
Timers
ZP-MC06B-1-FC006
Comm.
24 +
– Crimp Contacts
Male
Terminal
Blocks &
Wiring
Female
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
ZP-MC06B-1-MC024
ZP-MC06B-1-FC024
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-199
®
STD Series Multi-Wire Dimensions
Size 10B Inserts
Dimensions mm [in]
10 +
– Screw Terminals
Male
ZP-MC10B-1-MS010
10 +
ZP-MC10B-1-FS010
– Crimp Contacts
Male
ZP-MC10B-1-MC010
42 +
Female
Female
ZP-MC10B-1-FC010
– Crimp Contacts
Male
ZP-MC10B-1-MC042
Female
ZP-MC10B-1-FC042
Volume 14
e29-200
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 16B Inserts
Programmable
Controllers
Dimensions mm [in]
6+
– Screw Terminals
Male
Field I/O
Software
Female
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
ZP-MC16B-1-MS006
Proximity
Sensors
ZP-MC16B-1-FS006
Photo
Sensors
16 +
– Screw Terminals
Male
Limit
Switches
Female
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
ZP-MC16B-1-MS016
Relays/
Timers
ZP-MC16B-1-FS006
Comm.
16 +
Terminal
Blocks &
Wiring
– Crimp Contacts
Male
Female
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
ZP-MC16B-1-MC016
ZP-MC16B-1-FC016
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-201
®
STD Series Multi-Wire Dimensions
Size 16B Inserts
Dimensions mm [in]
40 +
72 +
– Crimp Contacts
Male
Female
ZP-MC16B-1-MC040
ZP-MC16B-1-FC040
– Crimp Contacts
Male
Female
ZP-MC16B-1-MC072
ZP-MC16B-1-FC072
Volume 14
e29-202
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 24B Inserts
Programmable
Controllers
Dimensions mm [in]
8 +4 +
Field I/O
– Screw Terminals
Male
Female
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
ZP-MC24B-1-MS048
24 +
– Screw Terminals
Male
ZP-MC24B-1-FS048
Photo
Sensors
Limit
Switches
Female
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
ZP-MC24B-1-MS024
24 +
ZP-MC24B-1-FS024
Comm.
Terminal
Blocks &
Wiring
– Crimp Contacts
Male
Female
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
ZP-MC24B-1-MC024
ZP-MC24B-1-FC024
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-203
®
STD Series Multi-Wire Dimensions
Size 24B Inserts
Dimensions mm [in]
64 +
– Crimp Contacts
Male
ZP-MC24B-1-MC064
108 +
Female
ZP-MC24B-1-FC064
– Crimp Contacts
Male
ZP-MC24B-1-MC108
Female
ZP-MC24B-1-FC108
Volume 14
e29-204
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 32B Inserts
Programmable
Controllers
Dimensions mm [in]
32 +
– Screw Terminals
Field I/O
Female
Male
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
ZP-MC16B-1-MS016 & ZP-MC16B-1-MS016-2
32 +
ZP-MC16B-1-FS016 & ZP-MC16B-1-FS016-2
Photo
Sensors
– Crimp Contacts
Male
Proximity
Sensors
Female
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
ZP-MC16B-1-MC016 & ZP-MC16B-1-MC016-2
ZP-MC16B-1-FC016 & ZP-MC16B-1-FC016-2
Relays/
Timers
Comm.
144 +
– Crimp Contacts
Male
Terminal
Blocks &
Wiring
Female
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
ZP-MC16B-1-MC072 & ZP-MC16B-1-MC072-2
ZP-MC16B-1-FC072 & ZP-MC16B-1-FC072-2
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-205
®
STD Series Multi-Wire Dimensions
Size 6B, 10B, 16B, 24B, 32B Hoods
Dimensions mm [in]
Single Lever Top Entry Hood
Single Lever Top Entry High Construction Hood
Part Number
Part Number
Size Thread
ZP-MC06B-2-STE16M
6B
Pg 16
ZP-MC10B-2-STE16M
10B
Pg 16
ZP-MC16B-2-STE21M
16B
Pg 21
ZP-MC24B-2-STE21M
24B
Pg 21
A
B
C
D
E
60.0
[2.36]
73.5
[2.89]
94
[3.70]
120.5
[4.74]
43.5
[1.71]
43.5
[1.71]
43.5
[1.71]
43.5
[1.71]
53.0
[2.09]
58.0
[2.28]
58.0
[2.28]
68.0
[2.68]
27.0
[1.06]
27.0
[1.06]
27.0
[1.06]
27.0
[1.06]
44.0
[1.73]
57.0
[2.24]
77.5
[3.05]
104.0
[4.09]
ZP-MC06B-2-STE21ML
ZP-MC06B-2-STE29ML
ZP-MC10B-2-STE21ML
ZP-MC10B-2-STE29ML
ZP-MC16B-2-STE21ML
ZP-MC16B-2-STE29ML
ZP-MC24B-2-STE21ML
ZP-MC24B-2-STE29ML
ZP-MC32B-2-STE36M
Size Thread
6B
10B
16B
24B
32B
A
B
C
Pg 21
Pg 29
Pg 21
Pg 29
Pg 21
Pg 29
Pg 21,
Pg 29
60.0 43.5 75.0
[2.36] [1.71] [2.95]
Pg 36
94.0 83.0 89.0
[3.70] [3.27] [3.50]
73.5 43.5 75.5
[2.89] [1.71] [2.97]
94.0 43.5 75.5
[3.70] [1.71] [2.97]
120.5 43.5 75.5
[4.74] [1.71] [2.97]
Single Lever Side Entry High Construction Hood
Single Lever Side Entry Hood
Part Number
Part Number
ZP-MC06B-2-SSE16M
Size Thread
6B
Pg 16
ZP-MC10B-2-SSE16M 10B
Pg 16
ZP-MC16B-2-SSE21M 16B
Pg 21
ZP-MC24B-2-SSE21M 24B
Pg 21
A
B
C
D
E
F
G
60.0
[2.36]
73.5
[2.89]
94.0
[3.70]
120.5
[4.74]
43.5
[1.71]
43.5
[1.71]
43.5
[1.71]
43.5
[1.71]
47.0
[1.85]
52.0
[2.05]
63.0
[2.48]
63.0
[2.48]
27.0
[1.06]
27.0
[1.06]
27.0
[1.06]
27.0
[1.06]
44.0
[1.73]
57.0
[2.24]
77.5
[3.05]
104.0
[4.09]
54.0
[2.13]
55.6
[2.19]
66.2
[2.61]
65.4
[2.58]
78.5
[3.09]
90.9
[3.58]
109.7
[4.32]
136.4
[5.37]
Size Thread
A
B
C
ZP-MC06B-2-SSE21ML
6B
ZP-MC06B-2-SSE29ML
ZP-MC10B-2-SSE21ML
10B
ZP-MC10B-2-SSE29ML
ZP-MC16B-2-SSE21ML
16B
ZP-MC16B-2-SSE29ML
ZP-MC24B-2-SSE21ML
24B
ZP-MC24B-2-SSE29ML
Pg 21
Pg 29
Pg 21
Pg 29
Pg 21
Pg 29
Pg 21
Pg 29
60.0 43.5 80.0
[2.36] [1.71] [3.15]
ZP-MC32B-2-SSE36M
Pg 36
94.0 83.0 94.0
[3.70] [3.27] [3.70]
32B
73.5 43.5 80.0
[2.90] [1.71] [3.15]
94.0 43.5 80.0
[3.70] [1.71] [3.15]
120.5 43.5 80.0
[4.74] [1.71] [3.15]
Note: Size 32B hoods require 2 of the 16B inserts.
Volume 14
e29-206
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 10B, 16B, 24B, 32B Hoods
Programmable
Controllers
Dimensions mm [in]
Double Lever Top Entry Hood
Field I/O
Software
C-more &
other HMI
Drives
Part Number
Size Thread
A
B
C
D
ZP-MC10B-2-DTE16M
10B
Pg 16
ZP-MC16B-2-DTE21M
16B
Pg 21
73.5 43.5 58.0 27.0 57.0
[2.89] [1.71] [2.28] [1.06] [2.24]
94.0 43.5 58.0 27.0 77.5
[3.70] [1.71] [2.28] [1.06] [3.05]
24B
Pg 21
Pg 29
120.5 43.5 68.0 27.0 104.0
[4.74] [1.71] [2.68] [1.06] [4.09]
ZP-MC24B-2-DTE21M
ZP-MC24B-2-DTE29M
Soft
Starters
E
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Double Lever Top Entry High Construction Hood
Limit
Switches
Encoders
Part Number
Size Thread
ZP-MC10B-2-DTE21ML
ZP-MC10B-2-DTE29ML
ZP-MC16B-2-DTE21ML
ZP-MC16B-2-DTE29ML
ZP-MC24B-2-DTE21ML
ZP-MC24B-2-DTE29ML
ZP-MC32B-2-DTE36M
10B
16B
24B
32B*
A
B
C
Pg 21
Pg 29
Pg 21
Pg 29
73.5 43.5 75.5
[2.89] [1.71] [2.97]
Pg 21
Pg 29
120.5 43.5 75.5
[4.74] [1.71] [2.97]
Pg 36
94.0 83.0 89.0
[3.70] [3.27] [3.50]
Current
Sensors
Pressure
Sensors
94.0 43.5 75.5
[3.70] [1.71] [2.97]
Temperature
Sensors
Pushbuttons/
Lights
*Note: Size 32B hoods require 2 of the 16B inserts.
Process
Relays/
Timers
Comm.
Double Lever Side Entry Hood
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Part Number
Size
Thread
A
B
C
D
E
F
G
ZP-MC10B-2-DSE16M
10B
Pg 16
ZP-MC16B-2-DSE21M
16B
Pg 21
73.5 43.5 52.0 27.5 57.5 57.5 83.9
[2.89] [1.71] [2.05] [1.08] [2.26] [2.26] [3.30]
94.0 43.5 63.0 27.5 77.5 58.0 102.7
[3.70] [1.71] [2.48] [1.08] [3.05] [2.28] [4.04]
ZP-MC24B-2-DSE21M
ZP-MC24B-2-DSE29M
24B
Pg 21
Pg 29
120.5 43.5 63.0 27.5 104.0 57.0 129.3
[4.74] [1.71] [2.48] [1.08] [4.09] [2.24] [5.09]
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-207
®
STD Series Multi-Wire Dimensions
Size 10B, 16B, 24B, 32B Hoods
Dimensions mm [in]
Double Lever Side Entry High Construction Hood
Part Number
Size
ZP-MC10B-2-DSE21ML
Thread
Pg 21
10B
ZP-MC10B-2-DSE29ML
ZP-MC16B-2-DSE21ML
ZP-MC24B-2-DSE21ML
Pg 21
ZP-MC24B-2-DSE29ML
ZP-MC10B-2-DSE36M
Pg 21
32B*
C
94.0 43.5 80.0
[3.70] [1.71] [3.15]
Pg 29
24B
B
73.5 43.5 80.0
[2.89] [1.71] [3.15]
Pg 29
16B
ZP-MC16B-2-DSE29ML
A
Pg 29
120.5 43.5 80.0
[4.74] [1.71] [3.15]
Pg 36
94.0 83.0 94.0
[3.70] [3.27] [3.70]
*Note: Size 32B hoods require 2 of the 16B inserts.
Double Lever Double Top Entry Hood High Construction
Part Number
ZP-MC10B-2-DTE13M2
ZP-MC16B-2-DTE16M2
ZP-MC16B-2-DTE21M2
ZP-MC24B-2-DTE21M2
ZP-MC24B-2-DTE29M2
Size
Thread
A
B
C
D
10B
Pg 13.5x2
73.5
[2.89]
43.5
[1.71]
81.0
[3.19]
24.0
[0.94]
Pg 16x2
94.0
[3.70]
43.5
[1.71]
81.0
[3.19]
38.0
[1.50]
120.5
[4.74]
43.5
[1.71]
81.0
[3.19]
53.0
[2.09]
16B
24B
Pg 21x2
Pg 21x2
Pg 29x2
Volume 14
e29-208
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 6B, 10B, 16B, 24B, 32B Bases
Dimensions mm [in]
Programmable
Controllers
Single Lever Surface Mount Base
Field I/O
Part Number
Size Thread
ZP-MC06B-2-SSM16M
6B
ZP-MC10B-2-SSM16M
10B
ZP-MC16B-2-SSM21M
16B
ZP-MC24B-2-SSM21M
24B
ZP-MC32B-2-SSM36M
32B
A
83.5
Pg 16x2 [3.29]
97.0
Pg 16x2 [3.82]
117.0
Pg 21x2 [4.61]
143.5
Pg 21x2 [5.65]
125.0
Pg 36x2 [4.92]
B
C
D
E
F
Software
57.0
[2.24]
57.0
[2.24]
57.0
[2.24]
57.0
[2.24]
84.5
[3.33]
53.0
[2.09]
57.0
[2.24]
63.0
[2.48]
63.0
[2.48]
87.5
[3.44]
70.0
[2.76]
82.0
[3.23]
105.0
[4.13]
132
[5.20]
112.0
[4.41]
40.0
[1.57]
40.0
[1.57]
45.0
[1.77]
45.0
[1.77]
67.0
[2.64]
79.5
[3.13]
79.5
[3.13]
79.5
[3.13]
79.5
[3.13]
115.5
[4.55]
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Single Lever High Construction Surface Mount Base
Photo
Sensors
Part Number
Size Thread
ZP-MC06B-2-SSM21ML
ZP-MC06B-2-SSM29ML
ZP-MC10B-2-SSM21ML
ZP-MC10B-2-SSM29ML
ZP-MC16B-2-SSM21ML
ZP-MC16B-2-SSM29ML
ZP-MC24B-2-SSM21ML
ZP-MC24B-2-SSM29ML
6B
10B
16B
24B
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
A
B
C
D
E
F
83.5 57.0 72.0 70.0 40.0 79.5
[3.29] [2.24] [2.84] [2.76] [1.57] [3.13]
97.0 57.0 73.0 82.0 40.0 79.5
[3.82] [2.24] [2.88] [3.23] [1.57] [3.13]
117.0 57.0 77.0 105.0 45.0 79.5
[4.61] [2.24] [3.03] [4.13] [1.77] [3.13]
143.5 57.0 80.0 132.0 45.0 79.5
[5.65] [2.24] [3.15] [5.20] [1.77] [3.13]
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Single Lever Surface Mount Base With Cover
Comm.
Part Number
Size Thread
ZP-MC06B-2-SSM16C
6B
ZP-MC10B-2-SSM16C
10B
ZP-MC16B-2-SSM21C
16B
ZP-MC24B-2-SSM21C
24B
ZP-MC32B-2-SSM36C
32B
A
83.5
Pg 16x2 [3.29]
97.0
Pg 16x2 [3.82]
117.0
Pg 21x2 [4.61]
143.5
Pg 21x2 [5.65]
125.0
Pg 36x2 [4.92]
B
C
D
E
F
G
H
57.0
[2.24]
57.0
[2.24]
57.0
[2.24]
57.0
[2.24]
84.5
[3.33]
53.0
[2.09]
57.0
[2.24]
63.0
[2.48]
63.0
[2.48]
87.5
[3.44]
70.0
[2.76]
82.0
[3.23]
105.0
[4.13]
132.0
[5.20]
112.0
[4.41]
40.0
[1.57]
40.0
[1.57]
45.0
[1.77]
45.0
[1.77]
67.0
[2.64]
101.0
[3.98]
101.0
[3.98]
101.0
[3.98]
101.0
[3.98]
146.0
[5.75]
115.3
[4.54]
115.3
[4.54]
124.5
[4.90]
124.5
[4.90]
187.0
[7.36]
150.7
[5.93]
145.5
[5.73]
145.5
[5.73]
145.5
[5.73]
228.9
[9.01]
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-209
®
STD Series Multi-Wire Dimensions
Size 6B, 10B, 16B, 24B, 32B Bases
Dimensions mm [in]
Single Lever High Construction Surface Mount Base With Cover
Part Number
ZP-MC06B-2-SSM21CL
ZP-MC06B-2-SSM29CL
ZP-MC10B-2-SSM21CL
ZP-MC10B-2-SSM29CL
ZP-MC16B-2-SSM21CL
ZP-MC16B-2-SSM29CL
ZP-MC24B-2-SSM21CL
ZP-MC24B-2-SSM29CL
Size Thread
6B
10B
16B
24B
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
A
B
C
D
E
F
G
H
83.5 57.0 73.0 70.0 45.0 101.0 132.1 146.8
[3.29] [2.24] [2.87] [2.76] [1.77] [3.98] [5.20] [5.78]
97.0 57.0 73.0 82.0 45.0 101.0 133.3 148.0
[3.82] [2.24] [2.87] [3.23] [1.77] [3.98] [5.25] [5.83]
117.0 57.0 77.0 105.0 45.0 101.0 137.5 150.0
[4.61] [2.24] [3.03] [4.13] [1.77] [3.98] [5.41] [5.91]
143.5 57.0 80.0 132.0 45.0 101.0 140.5 154.4
[5.65] [2.24] [3.15] [5.20] [1.77] [3.98] [5.53] [6.08]
Single Lever Surface Mount Base With Automatic Cover
Part Number
Size Thread
ZP-MC06B-2-SSM16CA
6B
Pg 16x2
ZP-MC10B-2-SSM16CA
10B
Pg 16x2
ZP-MC16B-2-SSM21CA
16B
Pg 21x2
ZP-MC24B-2-SSM21CA
24B
Pg 21x2
A
B
C
D
E
F
G
83.5
[3.29]
97.0
[3.82]
117.0
[4.61]
143.5
[5.65]
57.0
[2.24]
57.0
[2.24]
57.0
[2.24]
57.0
[2.24]
53.0
[2.09]
57.0
[2.24]
63.0
[2.48]
63.0
[2.48]
70.0
[2.76]
82.0
[3.23]
105.0
[4.13]
132.0
[5.20]
40.0
[1.57]
40.0
[1.57]
45.0
[1.77]
45.0
[1.77]
101.0
[3.98]
101.0
[3.98]
101.0
[3.98]
101.0
[3.98]
117.8
[4.64]
121.0
[4.76]
127.5
[5.02]
127.8
[5.03]
D
E
F
G
Single Lever High Construction Surface Mount Base With Automatic Cover
Part Number
ZP-MC06B-2-SSM21CA
ZP-MC06B-2-SSM29CA
ZP-MC10B-2-SSM21CA
ZP-MC10B-2-SSM29CA
ZP-MC16B-2-SM21CAL
ZP-MC16B-2-SM29CAL
ZP-MC24B-2-SM21CAL
ZP-MC24B-2-SM29CAL
Size Thread
6B
10B
16B
24B
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
A
B
C
83.5 57.0 73.0 70.0 45.0 101.0 137.3
[3.29] [2.24] [2.87] [2.76] [1.77] [3.98] [5.41]
97.0 57.0 73.0 82.0 45.0 101.0 137.3
[3.82] [2.24] [2.87] [3.23] [1.77] [3.98] [5.41]
117.0 57.0 77.0 105.0 45.0 101.0 141.7
[4.61] [2.24] [3.03] [4.13] [1.77] [3.98] [5.58]
143.5 57.0 80.0 132.0 45.0 101.0 144.8
[5.65] [2.24] [3.15] [5.20] [1.77] [3.98] [5.70]
Volume 14
e29-210
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 6B, 10B, 16B, 24B, 32B Bases
Programmable
Controllers
Dimensions mm [in]
Single Lever Bulkhead Base
Field I/O
Part Number
ZP-MC06B-2-SBHM
ZP-MC10B-2-SBHM
ZP-MC16B-2-SBHM
ZP-MC24B-2-SBHM
ZP-MC32B-2-SBHM
Size
A
B
C
D
E
F
G*
H*
6B
82.0 [3.23] 44.0 [1.73] 29.5 [1.16] 70.0 [2.75] 32.0 [1.26] 73.0 [2.88] 53.0 [2.09] 36.0 [1.42]
10B
95.5 [3.76] 44.0 [1.73] 29.5 [1.16] 83.0 [3.27] 32.0 [1.26] 73.0 [2.88] 66.5 [2.62] 36.0 [1.42]
16B 115.5 [4.55] 44.0 [1.73] 29.5 [1.16] 103.0 [4.06] 32.0 [1.26] 73.0 [2.88] 86.5 [3.41] 36.0 [1.42]
24B 142.5 [5.61] 44.0 [1.73] 29.5 [1.16] 130.0 [5.12] 32.0 [1.26] 73.0 [2.88] 113.0 [4.45] 36.0 [1.42]
Software
C-more &
other HMI
Drives
32B 124.5 [4.90] 84.5 [3.33] 35.5 [1.40] 110.0 [4.33] 65.0 [2.56] 116.0 [4.57] 87.5 [3.44] 76.5 [3.01]
Soft
Starters
*Dimensions G and H refer to cutout size
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Single Lever Bulkhead Base w/Cover
Limit
Switches
Part Number
Size
A
B
C
D
E
F
G
H
J
ZP-MC06B-2-SBHC
6B
82.0
[3.23]
44.0
[1.73]
29.5
[1.16]
70.0
[2.75]
32.0
[1.26]
101.0
[3.98]
53.0
[2.09]
36.0
[1.42]
88.5
[3.48]
ZP-MC10B-2-SBHC
10B
95.5
[3.76]
44.0
[1.73]
29.5
[1.16]
83.0
[3.27]
32.0
[1.26]
101.0
[3.98]
66.5
[2.62]
36.0
[1.42]
88.5
[3.48]
ZP-MC16B-2-SBHC
16B
115.5
[4.55]
44.0
[1.73]
29.5
[1.16]
103.0
[4.06]
32.0
[1.26]
101.0
[3.98]
86.5
[3.41]
36.0
[1.42]
88.5
[3.48]
ZP-MC24B-2-SBHC
24B
142.5
[5.61]
44.0
[1.73]
29.5
[1.16]
130.0
[5.12]
32.0
[1.26]
101.0
[3.98]
113.0
[4.45]
36.0
[1.42]
88.5
[3.48]
32B
124.5
[4.90]
84.5
[3.33]
35.5
[1.40]
110.0
[4.33]
65.0
[2.56]
146.0
[5.75]
87.5
[3.44]
76.5
[3.01]
134.5
[5.30]
ZP-MC32B-2-SBHC
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Single Lever Bulkhead Base w/Automatic Cover
Terminal
Blocks &
Wiring
Power
Part Number
Size
A
B
C
D
E
F
G*
H*
J
Circuit
Protection
ZP-MC06B-2-SBHCA
6B
82.0 44.0 29.5 70.0 32.0 101.0 53.0 36.0 97.8
[3.23] [1.73] [1.16] [2.75] [1.26] [3.98] [2.09] [1.42] [3.85]
Enclosures
ZP-MC10B-2-SBHCA
10B
95.5 44.0 29.5 83.0 32.0 101.0 66.5 36.0 97.8
[3.76] [1.73] [1.16] [3.27] [1.26] [3.98] [2.62] [1.42] [3.85]
Tools
ZP-MC16B-2-SBHCA
16B
115.5 44.0 29.5 103.0 32.0 101.0 86.5 36.0 97.8
[4.55] [1.73] [1.16] [4.06] [1.26] [3.98] [3.41] [1.42] [3.85]
ZP-MC24B-2-SBHCA
24B
142.5 44.0 29.5 130.0 32.0 101.0 113.0 36.0 97.8
[5.61] [1.73] [1.16] [5.12] [1.26] [3.98] [4.45] [1.42] [3.85]
Pneumatics
Safety
*Dimensions G and H refer to cutout size
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-211
®
STD Series Multi-Wire Dimensions
Size 10B, 16B, 24B, 32B Bases
Dimensions mm [in]
Double Lever Surface Mount Base
Part Number
Size Thread
ZP-MC10B-2-DSM16M
10B
Pg 16x2
ZP-MC16B-2-DSM21M
16B
Pg 21x2
ZP-MC24B-2-DSM21M
24B
Pg 21x2
ZP-MC32B-2-DSM36M
32B
Pg 36x2
A
B
C
D
E
F
97.0
[3.82]
117.0
[4.61]
143.5
[5.65]
125.0
[4.92]
57.0
[2.24]
57.0
[2.24]
57.0
[2.24]
84.5
[3.33]
57.0
[2.24]
63.0
[2.48]
63.0
[2.48]
87.5
[3.44]
82.0
[3.23]
105.0
[4.13]
132.0
[5.20]
112.0
[4.41]
40.0
[1.57]
45.0
[1.77]
45.0
[1.77]
67.0
[2.64]
127.0
[5.00]
147.0
[5.79]
174.0
[6.85]
147.0
[5.79]
Double Lever High Construction Surface Mount Base
Part Number
Size
ZP-MC10B-2-DSM21ML
ZP-MC10B-2-DSM29ML
ZP-MC16B-2-DSM21ML
ZP-MC16B-2-DSM29ML
ZP-MC24B-2-DSM21ML
ZP-MC24B-2-DSM29ML
10B
16B
24B
Thread
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
Pg 21x2
Pg 29x2
A
B
C
D
E
F
97.0 57.0 73.0 82.0 45.0 127.0
[3.82] [2.24] [2.87] [3.23] [1.77] [5.00]
117.0 57.0 77.0 105.0 45.0 147.0
[4.61] [2.24] [3.03] [4.13] [1.77] [5.79]
143.5 57.0 80.0 132.0 45.0 174.0
[5.65] [2.24] [3.15] [5.20] [1.77] [6.85]
Double Lever Bulkhead Base
Part Number
Size
A
B
C
D
E
F
G*
H*
ZP-MC10B-2-DBHM
10B
ZP-MC16B-2-DBHM
16B
ZP-MC24B-2-DBHM
24B
ZP-MC32B-2-DBHM
32B
95.5
[3.76]
115.5
[4.55]
142.5
[5.61]
124.5
[4.90]
53.5
[2.11]
53.5
[2.11]
53.5
[2.11]
84.5
[3.33]
29.5
[1.16]
29.5
[1.16]
29.5
[1.16]
35.5
[1.40]
83.0
[3.27]
103.0
[4.05]
130.0
[5.19]
110.0
[4.33]
32.0
[1.26]
32.0
[1.26]
32.0
[1.26]
65.0
[2.56]
127.0
[5.00]
147.0
[5.79]
174.0
[6.85]
147.0
[5.79]
66.5
[2.62]
86.5
[3.41]
113.0
[4.45]
87.5
[3.44]
36.0
[1.42]
36.0
[1.42]
36.0
[1.42]
76.5
[3.01]
*Dimensions G and H refer to cutout size
Volume 14
e29-212
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
®
STD Series Multi-Wire Dimensions
Company
Information
Systems
Overview
Size 6B, 10B, 16B, 24B, 32B Couplers
Programmable
Controllers
Dimensions mm [in]
Single Lever Coupler
Field I/O
Single Lever High Construction Coupler
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
ZP-MC32B-2-SCP36M
Motor
Controls
Proximity
Sensors
Photo
Sensors
Part Number
Size Thread
ZP-MC06B-2-SCP16M
6B
Pg 16
ZP-MC10B-2-SCP16M
10B
Pg 16
ZP-MC16B-2-SCP21M
16B
Pg 21
ZP-MC24B-2-SCP24M
24B
Pg 21
A
B
C
D
E
60.0
[2.36]
73.5
[2.89]
94.0
[3.70]
120.5
[4.74]
43.5
[1.71]
43.5
[1.71]
43.5
[1.71]
43.5
[1.71]
59.0
[2.32]
64.0
[2.52]
64.0
[2.52]
74.0
[2.91]
70.5
[2.78]
84.0
[3.31]
104.0
[4.10]
131.0
[5.16]
73.0
[2.87]
73.0
[2.87]
73.0
[2.87]
73.0
[2.87]
Double Lever Coupler
Part Number
Size Thread
ZP-MC32B-2-SCP36M
32B
Pg 36
A
B
C
D
E
94.0 83.0 95.0 104.5 116.0
[3.70] [3.27] [3.74] [4.11] [4.57]
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Double Lever High Construction Coupler
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Part Number
ZP-MC10B-2-DCP16M
Size Thread
10B
Pg 16
ZP-MC16B-2-DCP21M
16B
Pg 21
ZP-MC24B-2-DCP21M
24B
Pg 21
A
B
C
D
73.5 43.5 64.0 54.0
[2.89] [1.71] [2.52] [2.13]
94.0 43.5 64.0 54.0
[3.70] [1.71] [2.52] [2.13]
120.5 43.5 74.0 54.0
[4.74] [1.71] [2.91] [2.13]
* To convert to NPT thread see the adapter in the accessories section
E
127.0
[5.00]
147.0
[5.79]
174.0
[6.85]
Part Number
ZP-MC10B-2-DCP21ML
ZP-MC16B-2-DCP21ML
ZP-MC16B-2-DCP29ML
ZP-MC24B-2-DCP21ML
ZP-MC24B-2-DCP29ML
ZP-MC32B-2-DCP36M
Size Thread
10B
16B
24B
32B
A
B
C
D
Pneumatics
Pg 21
73.5 43.5 81.0 54.0 127.0
[2.89] [1.71] [3.19] [2.13] [5.00]
Safety
Pg 21
Pg 29
Pg 21
Pg 29
94.0 43.5 81.0 54.0 147.0
[3.70] [1.71] [3.19] [2.13] [5.79]
Appendix
120.5 43.5 81.0 54.0 174.0
[4.74] [1.71] [3.19] [2.13] [6.85]
Product
Index
Pg 36
94.0 83.0 95.0 93.5 147.0
[3.70] [3.27] [3.74] [3.68] [5.79]
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
E
Terminal Blocks and Wiring Solutions
e29-213
®
STD Series Multi-Wire Dimensions
Size 6B, 10B, 16B, 24B, 32B Covers
Dimensions mm [in]
Double Lever Cover
Single Lever Cover
Part Number
Size
A
B
C
D
E
ZP-MC06B-2-SCVLM
06B
ZP-MC10B-2-SCVLM
10B
ZP-MC16B-2-SCVLM
16B
ZP-MC24B-2-SCVLM
24B
ZP-MC32B-2-SCVLM
32B
60.0
[2.36]
73.0
[2.88]
94.0
[3.70]
120.0
[4.72]
94.0
[3.70]
43.0
[1.69]
43.0
[1.69]
43.0
[1.69]
43.0
[1.69]
83.0
[3.27]
22.0
[0.87]
22.0
[0.87]
22.0
[0.87]
23.0
[0.91]
24.0
[0.94]
70.5
[2.78]
83.5
[3.29)
104.0
[4.09]
130.5
[5.14]
104.5
[4.11]
73.0
[2.87]
73.0
[2.87]
73.0
[2.87]
73.0
[2.87]
116.0
[4.57]
Two Peg Cover
Part Number
Part Number
Size
A
B
C
D
E
ZP-MC10B-DCVLM
10B
ZP-MC16B-DCVLM
16B
ZP-MC24B-DCVLM
24B
ZP-MC32B-DCVLM
32B
73.0
[2.87]
94.0
[3.70]
120.0
[4.72]
94.0
[3.70]
43.0
[1.69]
43.0
[1.69]
43.0
[1.69]
83.0
[3.27]
22.0
[0.87]
22.0
[0.87]
23.0
[0.91]
24.0
[0.94]
54.0
[2.13]
54.0
[2.13]
54.0
[2.13]
93.5
[3.68]
127.0
[5.00]
147.0
[5.79]
174.0
[6.85]
147.0
[5.79]
Four Peg Cover
Size
A
B
C
ZP-MC06B-2-SCVPM
6B
ZP-MC10B-2-SCVPM
10B
ZP-MC16B-2-SCVPM
16B
ZP-MC24B-2-SCVPM
24B
ZP-MC32B-2-SCVPM
32B
60.0
[2.76]
73.0
[2.87]
94.0
[3.70]
120.0
[4.72]
94.0
[3.70]
43.0
[1.69]
43.0
[1.69]
43.0
[1.69]
43.0
[1.69]
83.0
[3.27]
16.0
[0.63]
16.0
[0.63]
16.0
[0.63]
17.0
[0.67]
18.0
[0.71]
Part Number
Size
A
B
C
ZP-MC10B-2-DCVPM
10B
ZP-MC16B-2-DCVPM
16B
ZP-MC24B-2-DCVPM
24B
ZP-MC32B-2-DCVPM
32B
73.0
[2.87]
94.0
[3.70]
120.0
[4.72]
94.0
[3.70]
43.0
[1.69]
43.0
[1.69]
43.0
[1.69]
83.0
[3.27]
16.0
[0.63]
16.0
[0.63]
17.0
[0.67]
18.0
[0.71]
Note: Includes attached 112 mm [4.40 inch] nylon cord with ring terminal
Volume 14
e29-214
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
*
Free on orders
over $49
Get it fast AND free!
** for items shipped from
Cumming, GA
Free standard 2-day (transit)** shipping is now available for orders over $49,
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1-800-633-0405
www.automationdirect.com
Volume 14
e29-216
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
Sensor Cables and Connectors
Company
Information
Systems
Overview
Cables with
quick-disconnect plugs
• PVC (polyvinyl chloride) jacket for typical
industrial applications
• PUR (polyurethane) jacket for oily and
direct sunlight applications
• IP67 rated
• Industry standard axial and right-angle
M8/M12 screw-lock connectors with open
leads. The cables listed can be used with
patch cables
• 2m, 3m, 5m, 7m, 10m and 15m cable
lengths
Programmable
Controllers
Field I/O
CD08-0A-020-C1 and -A1 shown
Software
C-more &
other HMI
Drives
M8 Quick-Disconnect Cables (Pico, Nano)
Part Number
Price
M8 Quick-Disconnects
<--->
CD08-0A-020-A1
<--->
CD08-0A-020-C1
<--->
CD08-0A-050-A1
<--->
CD08-0C-050-A1
<--->
CD08-0A-050-C1
<--->
CD08-0C-050-C1
<--->
CD08-0A-070-A1
<--->
CD08-0A-070-C1
Length
Poles
Connector
Jacket
Dimensions
2m (6.5 ft.)
3
Axial female
PVC
Figure 1
Soft
Starters
CD08-0A-050-C1 and -A1 shown
2m (6.5 ft.)
3
Right-angle female
PVC
Figure 2
5m (16.4 ft.)
3
Axial female
PVC
Figure 4
5m (16.4 ft.)
3
Axial female
PUR
Figure 3
5m (16.4 ft.)
3
Right-angle female
PVC
Figure 5
5m (16.4 ft.)
3
Right-angle female
PUR
Figure 5
7m (23 ft.)
3
Axial female
PVC
Figure 1
7m (23 ft.)
3
Right-angle female
PVC
Figure 2
Steppers/
Servos
Motor
Controls
CD12L-0B-020-A0 and -C0 shown
Price
Length
Poles
Connector
Jacket
Dimensions
<--->
5m (16.4 ft)
3
Axial female
PVC
Figure 8
<--->
5m (16.4 ft)
3
Axial female
PUR
Figure 9
<--->
5m (16.4 ft)
3
Right-angle female
PVC
Figure 10
<--->
5m (16.4 ft)
3
Right-angle female
PUR
Figure 11
<--->
2m (6.5 ft)
4
Axial female
PVC
Figure 6
<--->
2m (6.5 ft)
4
Right-angle female
PVC
Figure 7
<--->
7m (23 ft)
4
Axial female
PVC
Figure 6
<--->
7m (23 ft)
Proximity
Sensors
Photo
Sensors
M12 Quick-Disconnect Cables (Euro, Micro DC-Single Key)
Part Number
M12 Quick-Disconnects
CD12M-0B-050-A1*
CD12M-0D-050-A1*
CD12M-0B-050-C1*
CD12M-0D-050-C1*
CD12L-0B-020-A0
CD12L-0B-020-C0
CD12M-0B-070-A1
CD12M-0B-070-C1
7000-12221-2141000
7000-12221-2141500
7000-12341-2141000
7000-12341-2141500
7000-12241-2150300
7000-12241-2150500
7000-12241-2151000
7000-12361-2150300
7000-12361-2150500
7000-12361-2151000
7000-17041-2950300
7000-17041-2950500
7000-17041-2951000
7000-17061-2950300
7000-17061-2950500
7000-17061-2951000
7000-19041-7050300
7000-19041-7050500
7000-19041-7051000
7000-19061-7050300
7000-19061-7050500
7000-19061-7051000
Motors &
Gearbox
Limit
Switches
Encoders
4
Right-angle female
PVC
Figure 7
<---> 10m (32.8 ft)
4
Axial female
PVC
Figure 13
<---> 15m (49.2 ft)
4
Axial female
PVC
Figure 13
<---> 10m (32.8 ft)
4
Right-angle female
PVC
Figure 14
<---> 15m (49.2 ft)
4
Right-angle female
PVC
Figure 14
<--->
3m (9.8 ft)
5
Axial female
PVC
Figure 15
<--->
5m (16.4 ft)
5
Axial female
PVC
Figure 15
<---> 10m (32.8 ft)
5
Axial female
PVC
Figure 15
<--->
3m (9.8 ft)
5
Right-angle female
PVC
Figure 16
<--->
5m (16.4 ft)
5
Right-angle female
PVC
Figure 16
<---> 10m (32.8 ft)
5
Right-angle female
PVC
Figure 16
<--->
3m (9.8 ft)
8
Axial female
PUR
Figure 17
<--->
5m (16.4 ft)
8
Axial female
PUR
Figure 17
<---> 10m (32.8 ft)
8
Axial female
PUR
Figure 17
<--->
3m (9.8 ft)
8
Right-angle female
PUR
Figure 18
<--->
5m (16.4 ft)
8
Right-angle female
PUR
Figure 18
<---> 10m (32.8 ft)
8
Right-angle female
PUR
Figure 18
<--->
3m (9.8 ft)
12
Axial female
PUR
Figure 19
<--->
5m (16.4 ft)
12
Axial female
PUR
Figure 19
<---> 10m (32.8 ft)
12
Axial female
PUR
Figure 19
<--->
3m (9.8 ft)
12
Right-angle female
PUR
Figure 20
<--->
5m (16.4 ft)
12
Right-angle female
PUR
Figure 20
<---> 10m (32.8 ft)
12
Right-angle female
PUR
Figure 20
CD12M-0B-050-C1 and -A1 shown
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
7000-12221-2141000
Process
Relays/
Timers
Comm.
7000-12241-2150500
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
7000-17041-2951000
Tools
Pneumatics
Safety
Appendix
Product
Index
7000-19041-7050500
* Note: Do not use with sensors that require 4-pole cables.
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Current
Sensors
Terminal Blocks and Wiring Solutions
e29-217
Sensor Cables and Connectors
Shielded M12 Cables
with quick-disconnect
plugs
• 5m and 10m cable lengths
• PUR (polyurethane) jacket for oily and
direct sunlight applications
• IP67 rated
• Industry standard axial and right-angle
M12 screw-lock connectors with
open leads
• Braided shield located inside the cord
jacket and connected to the coupling nut
Shielded M12 Quick-Disconnect Cables (Euro, Micro DC-Single Key)
7000-17121-2941000
Part Number
Price
Length
M12 Quick-Disconnects (shielded)
7000-13201-3310500 <---> 5m (16.4 ft)
7000-13201-3311000 <---> 10m (32.8 ft)
7000-13261-3310500 <---> 5m (16.4 ft)
7000-13261-3311000 <---> 10m (32.8 ft)
7000-13221-3490500 <---> 5m (16.4 ft)
7000-13221-3491000 <---> 10m (32.8 ft)
7000-13281-3490500 <---> 5m (16.4 ft)
7000-13281-3491000 <---> 10m (32.8 ft)
7000-17121-2940500 <---> 5m (16.4 ft)
7000-17121-2941000 <---> 10m (32.8 ft)
7000-17141-2940500 <---> 5m (16.4 ft)
7000-17141-2941000 <---> 10m (32.8 ft)
7000-17141-2940500
Cables with LED and
quick-disconnect plugs
• Industry standard M12 right angle femaleplug with open leads
• These cables can be used with patch
cables.
• 2m, 5m and 10m cable lengths
• PUR (polyurethane) jacket for oily and
direct sunlight applications
• IP67 /IP68 / IP69K, II rated
• LED indication for 10-36 VDC PNP sensors
only
Poles
Connector
Jacket
Dimensions
4
Axial female
PUR
Figure 21
4
Axial female
PUR
Figure 21
4
Right-angle female
PUR
Figure 22
4
Right-angle female
PUR
Figure 22
5
Axial female
PUR
Figure 23
5
Axial female
PUR
Figure 23
5
Right-angle female
PUR
Figure 24
5
Right-angle female
PUR
Figure 24
8
Axial female
PUR
Figure 25
8
Axial female
PUR
Figure 25
8
Right-angle female
PUR
Figure 26
8
Right-angle female
PUR
Figure 26
white wire
Pin 2
black wire
Pin 4
M12 Quick-Disconnect Cables with LED Indicator
(Euro, Micro DC-Single Key)
Part
Price
Number
Length
Poles
Connector
LED Jacket Dimensions
M12 Quick-Disconnects
EVC178*
<--->
2m (6.5 ft)
4
Right-angle female
Yes
PUR
Figure 12
EVC179*
<--->
5m (16.4 ft)
4
Right-angle female
Yes
PUR
Figure 12
EVC180*
<---> 10m (32.8 ft)
4
Right-angle female
Yes
PUR
Figure 12
LED Models’ Wiring
*Note: LED for 10 to 36 VDC PNP devices only.
Do not use with NPN or analog ouput devices.
Do not use when white wire (Pin 2) is used for selection of a sensor function.
Do not use when emitter has check function.
Volume 14
e29-218
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
Sensor Cables and Connectors
Company
Information
Systems
Overview
Cable Specifications
Specification
Length
Nominal Voltage
M8
CD Series
2m (6.5 ft) /
7m (23 ft)
5m (16.4 ft)
50 VAC/75 VDC
60 VAC/VDC
Max Current
2m (6.5 ft) /
7m (23 ft)
5m (16.4 ft)
30 VAC/VDC;
125 VAC/VDC;
250 VAC/VDC
4A
3/4 pin: 250 VAC/VDC, 4A
5 pin: 125 VAC/VDC, 4A
8 pin: 30 VAC/VDC, 2A
12 pin: 30 VAC/VDC, 1.5A
4A
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
N/A
IP67
Material Nut
IP65 / IP68 / IP69K
PVC: IP68
PUR: IP68 / IP69K
IP67
Nickel plated brass
Housing Material
Motors &
Gearbox
IP67
Steppers/
Servos
Nickel plated Zinc
Polyurethane (PUR) or Polyvinyl-chloride (PVC)
Contacts Material
Gold plated Copper-Tin Alloy (CuSn)
0.5 Nm
울 0.4 Nm
0.5 Nm
울 0.4 Nm
Conductors Cross
Section (AWG)
0.25 mm2
0.25 mm2
0.25 mm2
0.34 mm2
(24 AWG)
(24 AWG)
(24 AWG)
(22 AWG)
5mm
PVC: 4mm
PUR: 4mm
Motor
Controls
Gold plated brass
Tightening Torque
Ø Outer Cable
Programmable
Controllers
3m (9.8 ft) / 5m (16.4 ft) /
10m (32.8 ft) / 15m (49.2 ft)
250 VAC/VDC
LED Current Loading
Protection Degree
M12
7000 Series (unshielded)
PVC: 4.2 mm
PUR: 4.3 mm
5mm
0.6 Nm
Proximity
Sensors
4 x 0.34 mm2 (4 x 22 AWG)
5 x 0.34 mm2 (5 x 22 AWG)
8 x 0.25 mm2 (8 x 24 AWG)
12 x 0.14 mm2 (12 x 26 AWG)
Photo
Sensors
PVC: 5 - 5.2 mm
PUR: 6.0 mm
Encoders
Limit
Switches
Current
Sensors
Temperature Range
Drag Chain (Roller
Cable Tray)
Suitability
Environmental
Function Display Power
LED
Switching Status LED
-25° to +80°C
(-13° to 176°F)
-25° to 90°C
(-13° to 194°F)
-25° to +80°C
(-13° to 176°F)
PVC: -30° to 70°C
(-22° to 158°F)
PUR: -50° to 90°C
(-58° to 194°F)
PVC: -25° to +70°C
(-13° to 158°F)
PUR: -25° to +85°C
(-13° to 185°F)
N/A
Halogen/Silicone free
N/A
Halogen/Silicone free
N/A
Pressure
Sensors
Temperature
Sensors
N/A
Pushbuttons/
Lights
N/A
Process
Bending Radius
min. 10 x cable diameter
Bending Cycles
N/A
Travel Speed
N/A
Comm.
Torsional Strain
N/A
Terminal
Blocks &
Wiring
Agency Approvals
RoHS
Relays/
Timers
RoHS (UL E325311 8/12 pole)
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
e29-219
Sensor Cables and Connectors
Cable Specifications
M12
7000 Series (shielded)
M12 with LED
Length
5m (16.4 ft) / 10m (32.8 ft)
2m (6.5 ft) /
5m (16.4 ft) / 10m (32.8 ft)
Nominal Voltage
30 VAC/VDC / 60 VAC/VDC
10 to 36 VDC
2A / 4A
4A
LED Current Loading
N/A
10 V innput
Brown wire LED: 1.7 mA
White and/or Black LED: 0.9 mA
36VV input
Brown wire LED: 7.3 mA
White and/or Black LED: 4.7 mA
Protection Degree
IP67
IP67 / IP68 / IP69K
Nickel plated Zinc
Nickel plated Brass
Specification
Max Current
Material Nut
Jacket Material
Polyurethane (PUR)
Housing Material
Contacts Material
Tightening Torque
Polyurethane (PUR)
Conductors Cross Section
(AWG)
Gold plated Brass
0.6 Nm
0.6 to 1.5 Nm
4 x 0.34 mm2 (4 x 22 AWG)
5 x 0.34 mm2 (5 x 22 AWG)
8 x 0.25 mm2 (8 x 24 AWG)
4 x 0.34 mm2
(4 x 22 AWG)
4/5 pole: 5.9 mm
8 pole: 7mm
5mm
Temperature Range
-25° to +80°C
(-13° to 176°F)
-25° to +90°C
(-13° to 194°F)
Function Display Power LED
N/A
Green
Switching Status LED
Bending Radius
Bending Cycles
N/A
Drag Chain
(Roller Cable
Tray) Suitability
Ø Outer Cable
Travel Speed
Torsional Strain
Agency Approvals
2 x Yellow
min. 10 x cable diameter
N/A
>5 million
N/A
Max. 3.3 m/s for a horizontal travel
length of 5 meters and max. acceleration
of 5 m/s2
N/A
±180°/m
RoHS
UL File E191684, RoHS
UL Reference
Part Number Mini-Series Female Cord Connectors Series M12, UL Catalog Number
ADOAH043MSS0002H04
EVC178
ADOAH043MSS0005H04
EVC179
ADOAH043MSS0010H04
EVC180
Note: Shown in UL file under Mini-series Female Cord Connectors using catalog number
Volume 14
e29-220
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
Sensor Cables and Connectors
Company
Information
Systems
Overview
Programmable
Controllers
Dimensions
mm [inches]
Figure 1
Field I/O
Figure 2
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Figure 3
Figure 4
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Figure 5
Current
Sensors
Figure 6
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Figure 7
Figure 8
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-221
Sensor Cables and Connectors
Dimensions
mm [inches]
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Volume 14
e29-222
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
Sensor Cables and Connectors
Company
Information
Dimensions
Systems
Overview
mm [inches]
Programmable
Controllers
Figure 17
Figure 18
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Figure 19
Figure 20
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Figure 21
Figure 22
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Figure 23
Figure 24
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Figure 25
Figure 26
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-223
Sensor Cables and Connectors
Patch cables with quickdisconnect plugs on each
end
Available patch cables include:
• Industry standard M8 and M12 screw-lock
connectors
• One male and one female connector
• Axial and right-angle connector models
• 1m and 3m cable lengths
• PVC (polyvinyl chloride)jacket for typical
industrial applications
• IP67 rated
M8 Patch Cables with Quick-Disconnect on Each End (Pico, Nano)
Part Number
Price Length
M8 Quick-Disconnect Patch Cables
Poles
Connectors
Jacket
Dimensions
CDP08-0A-010-AA
<--->
1m (3.28 ft)
3
2 Axial - One male and
one female connector
PVC
Figure 1
CDP08-0A-010-BB
<--->
1m (3.28 ft)
3
2 Right-angle - One male
and one female connector
PVC
Figure 3
CDP08-0A-030-AA
<--->
3m (9.84 ft)
3
2 Axial - One male and
one female connector
PVC
Figure 2
3
2 Right-angle - One male
and one female connector
PVC
Figure 3
CDP08-0A-030-BB
<--->
3m (9.84 ft)
M12 Patch Cables with Quick-Disconnect on Each End (Euro, Micro DC-Single Key)
Part Number
Price Length
M12 Quick-Disconnect Patch Cables
CDP12-0B-010-AA
<--->
1m (3.28 ft.)
Poles
Connectors
Jacket
Dimensions
4
2 Axial - One male and
one female connector
PVC
Figure 4
PVC
Figure 5
CDP12-0B-010-BB
<--->
1m (3.28 ft.)
4
2 Right-angle - One male
and one female connector
CDP12-0B-030-AA
<--->
3m (9.84 ft.)
4
2 Axial - One male and
one female connector
PVC
Figure 4
3m (9.84 ft.)
4
2 Right-angle - One male
and one female connector
PVC
Figure 5
7000-40041-2150100 <---> 1m (3.28 ft.)
5
2 Axial - One male and
one female connector
PVC
Figure 7
5
2 Axial - One male and
one female connector
PVC
Figure 7
CDP12-0B-030-BB
<--->
7000-40041-2150300 <---> 3m (9.84 ft.)
Patch Cables with LED
white wire
Pin 2
Available patch cables with LED include:
• Right-angle M12 female plug with LED indication on one end and axial male plug on
the other end
• 0.3m, 0.6m, 1m, 2m, 5m, and 10m cable
lengths
• PUR (polyurethane) jacket for oily and
direct sunlight applications
• IP67 /IP68 / IP69K, II rated
• LED indication for 10 -36 VDC PNP sensors
only
M12 Patch Cables with LED Indicator (Euro, Micro DC-Single Key)
Part Number Price
M12 Patch Cables
black wire
Pin 4
LED Models’ Wiring
Length
Poles
Connectors
LED
Jacket
Dimensions
EVC322*
<---> 0.3m (0.98 ft)
4
Right-angle female,
axial male
Yes
PUR
Figure 6
EVC323*
<---> 0.6m (1.97 ft)
4
Right-angle female,
axial male
Yes
PUR
Figure 6
EVC324*
<--->
1m (3.28 ft)
4
Right-angle female,
axial male
Yes
PUR
Figure 6
EVC325*
<--->
2m (6.5 ft)
4
Right-angle female,
axial male
Yes
PUR
Figure 6
EVC326*
<--->
5m (16.4 ft)
4
Right-angle female,
axial male
Yes
PUR
Figure 6
EVC327*
<---> 10m (32.8 ft)
4
Right-angle female,
axial male
Yes
PUR
Figure 6
*Note: LED for 10 to 36 VDC PNP devices only.
Do not use with NPN or analog ouput devices.
Do not use when white wire (Pin 2) is used for selection of a sensor function.
Do not use when emitter has check function.
Volume 14
e29-224
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
Sensor Cables and Connectors
Company
Information
Systems
Overview
Cable Specifications
Specification
Length
M8
M12
1m (3.28 ft.) / 3m (9.84 ft.)
Nominal Voltage
Max Current
4A
LED Current Consumption
N/A
Protection Degree
Material Nut
Jacket Material
Housing Material
Contacts Material
Conductors Cross Section (AWG)
Tightening Torque
Drag Chain
(Roller Cable
Tray) Suitability
Ø Outer Cable
Temperature Range
Function Display LED
Switching Status LED
Bending Radius
Bending Cycles
Travel Speed
Torsional Strain
Agency Approvals
0.3m (0.98 ft) / 0.6m (1.97 ft) / 1m (3.28 ft)
2m (6.5 ft) / 5m (16.4 ft) / 10m (32.8 ft)
125 VAC/VDC
250 VAC/VDC
60 VAC/VDC
Programmable
Controllers
M12 with LED
Field I/O
Software
10 to 36 VDC
C-more &
other HMI
4A
10VV inputt
Brown wire LED: 1.7 mA
White and/or Black LED: 0.9 mA
36VV inputt
Brown wire LED: 7.3 mA
White and/or Black LED: 4.7 mA
IEC IP67
IEC IP67/IP68/IP69K
Zinc pressure die
casting surface
Nickel plated brass (Ni4-6),
Nickel plated
brass
Nickel plated brass
PolyVinyl Chloride (PVC)
Polyurethane (PUR)
Polyurethane (PUR)
Connector: Orange PUR, Socket: Black PUR
Copper-tin(CuSn) plated brass
Gold plated brass
0.34 mm2
0.34 mm2 (22 AWG)
0.5 Nm
0.6 Nm, 0.5 Nm
5mm
5.2 mm, 5mm
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Pluug: 0.6 to 1.5 Nm (take into account the maximum value of the counterpart)
Sockkett: 0.6 to 1.5 Nm
Photo
Sensors
5mm
-25° to +70°C (-13° to 158°F)
-25° to +90°C (-13° to 194°F)
N/A
Green
N/A
2 x Yellow
Limit
Switches
Encoders
Current
Sensors
min. 10 x cable diameter
>5 million
N/A
Max. 3.3 m/s for a horizontal travel length of 5 m
and max. acceleration of 5 m/s2
N/A
±180°/m
RoHS
UL File E191684, RoHS
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
UL Reference
Part
Number
EVC322
EVC323
EVC324
EVC325
EVC326
EVC327
Process
Cable Assemblies Series M12,
UL Catalog Number
Relays/
Timers
VDOAH043MSS00.3H04STGH040MSS
VDOAH043MSS00.6H04STGH040MSS
Comm.
VDOAH043MSS0001H04STGH040MSS
Terminal
Blocks &
Wiring
VDOAH043MSS0002H04STGH040MSS
VDOAH043MSS0005H04STGH040MSS
Power
VDOAH043MSS0010H04STGH040MSS
Note: Shown in UL file under Cable Assemblies
using catalog number
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-225
Sensor Cables and Connectors
Dimensions
mm [inches]
Figure 1
Figure 2
Figure 4
Figure 3
Figure 6
Figure 5
Figure 7
Volume 14
e29-226
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
Sensor Cables and Connectors
Company
Information
Systems
Overview
Cables with quick-disconnect
plugs for DFT/DFP Sensor
Models
Programmable
Controllers
Do not use extension cables with the cables listed
below. The physical pin configurations do not
match.
Field I/O
Available cables include:
• Industry standard M8 screw-lock
connectors
• Axial and right-angle connector models
• 2m, 5m and 10m cable lengths
• PVC (polyvinyl chloride) jacket for typical
industrial applications
• IP68 rated
C-more &
other HMI
Software
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
M8 Cables with Quick-Disconnect
Part Number
Price Length
Poles
Connectors
Jacket
Dimensions
Proximity
Sensors
Photo
Sensors
M8 Quick-Disconnects
CD08-0G-020-A1
<--->
2m (6.56 ft.)
4
Axial female
PVC
Figure 1
CD08-0W-020-C1
<--->
2m (6.56 ft.)
4
Right-angle female
PVC
Figure 2
CD08-0G-050-A1
<--->
5m (16.4 ft.)
4
Axial female
PVC
Figure 1
CD08-0W-050-C1
<--->
5m (16.4 ft.)
4
Right-angle female
PVC
Figure 2
CD08-0G-100-A1
<---> 10m (32.8 ft.)
4
Axial female
PVC
Figure 1
CD08-0W-100-C1
<---> 10m (32.8 ft.)
4
Right-angle female
PVC
Figure 2
Cable Specifications
M8
Length
2m (6.56 ft.)
5m (16.4 ft.)
10m (32.8 ft.)
Nominal Voltage
30VAC/30VDC
Nominal Current
4A
Dimensions (mm)
Limit
Switches
Encoders
Use these cables if the
sensor pin configuration
looks like the connector
pin-out below.
M8 Connector
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Figure 1
Pushbuttons/
Lights
IEC IP67
Process
Contact Body Material
ABS
Housing Material
PUR
Relays/
Timers
Contacts Material
CuSn
Protection Degree
Conductors Section
Ø Outer Cable
Temperature Range
Comm.
0.25 mm2
Terminal
Blocks &
Wiring
4.5 mm
-5° to +70°C (23° to 158°F)
Power
Figure 2
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-227
Sensors Accessories – IP69K-rated Cables
Cables with
quick-disconnect plugs
• PVC (polyvinyl chloride) jacket for food
and beverage industrial applications
• IP69K rated for food and beverage
industrial applications
• 316L stainless steel coupling nut
• EPDM o-ring
• Industry standard axial and right-angle
M12 or 1/2” micro connectors with open
leads
• 5m and 10m cable lengths
M12 Quick-Disconnect Cables (Euro, Micro DC-Single Key)
Part Number
Price
M12 Quick-Disconnects
<--->
EVT221
<--->
EVT222
<--->
EVT223
<--->
EVT224
Length
Poles
Connector
LED
5m (16.4 ft)
5m (16.4 ft)
Jacket Dimensions
4
Axial female
No
Orange PVC
Figure 4
4
Right-angle female
No
Orange PVC
Figure 1
10m (32.8 ft)
4
Axial female
No
Orange PVC
Figure 4
10m( 32.8 ft)
4
Right-angle female
No
Orange PVC
Figure 1
Micro AC Volt 1/2 Inch - 20UNF Cables
1/2” Quick-Disconnects
E18446
E18447
E18448
E18449
<---> 5m (16.4 ft)
3
Axial female
No
Yellow PVC
Figure 6
<---> 5m (16.4 ft)
3
Right-angle female
No
Yellow PVC
Figure 5
<---> 10m (32.8 ft)
3
Axial female
No
Yellow PVC
Figure 6
<---> 10m (32.8 ft)
3
Right-angle female
No
Yellow PVC
Figure 5
Patch cables with
quick-disconnect plugs
on each end
• Axial and right-angle connector models
• 0.3m, 0.6m, 1m, 2m and 5m cable lengths
• PVC (polyvinyl chloride) jacket for food
and beverage industrial applications
• IP69K rating, suitable for food and
beverage industrial applications
• 316L stainless steel coupling nut
• EPDM o-ring
Available patch cables include:
• Industry standard M12 screw-lock
connectors
• One male and one female connector
M12 Patch Cables with Quick-Disconnect on Each End
(Euro, Micro DC-Single Key)
Part Number
Price Length
Poles
Connectors
Jacket Dimensions
M12 Quick-Disconnect Patch Cables
EVT225
<---> 0.3m (0.98 ft)
4
Axial female plug to axial Orange PVC
male plug
Figure 3
EVT226
<---> 0.3m (0.98 ft)
4
Right angle female plug to Orange PVC
axial male plug
Figure 2
EVT227
<---> 0.6m (1.97 ft)
4
Axial female plug to axial Orange PVC
male plug
Figure 3
EVT228
<---> 0.6m (1.97 ft)
4
Right angle female plug to Orange PVC
axial male plug
Figure 2
EVT229
<--->
1m (3.3 ft)
4
Axial female plug to axial Orange PVC
male plug
Figure 3
EVT230
<--->
1m (3.3 ft)
4
Right angle female plug to Orange PVC
axial male plug
Figure 2
EVT231
<--->
2m (6.6 ft)
4
Axial female plug to axial Orange PVC
male plug
Figure 3
EVT232
<--->
2m (6.6 ft)
4
Right angle female plug to Orange PVC
axial male plug
Figure 2
EVT233
<--->
5m (16.4 ft)
4
Axial female plug to axial Orange PVC
male plug
Figure 3
EVT234
<--->
5m (16.4 ft)
4
Right angle female plug to Orange PVC
axial male plug
Figure 2
Volume 14
e29-228
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
Sensors Accessories – IP69K-rated Cables
Company
Information
Systems
Overview
Programmable
Controllers
Cable Specifications
Specification
Length
Nominal Voltage
Max Current
Protection Degree
Material Nut
Jacket Material
Housing Material
Contacts Material
Tightening Torque
Conductors Cross Section (AWG)
Ø Outer Cable
Temperature Range
Environmental
Bending Radius
Agency Approvals
Field I/O
M12
1/2”
0.3m (0.98 ft), 0.6m (1.97 ft), 1m (3.3 ft), 2m (6.6 ft),
5m (16.4 ft), 10m (32.8 ft)
5m (16.4 ft), 10m (32.8 ft)
250 VAC/300 VDC
300 VAC/VDC
4A
4A
IEC IP67 / IP68 / IP69K
IEC IP67 / IP68 / IP69K
Drives
Soft
Starters
C-more &
other HMI
316L Stainless steel
316L Stainless steel
PolyVinyl Chloride (PVC)
PolyVinyl Chloride (PVC)
PolyVinyl Chloride (PVC)
PolyVinyl Chloride (PVC)
Gold plated
Software
Motors &
Gearbox
Gold plated
Steppers/
Servos
0.6 to 1.5 Nm
22 AWG
22 AWG
4.9 mm
4.5 mm
-25° to 100°C (-13° to 212°F)
-10° to 100°C (14° to 212°F)
Halogen free, Silicone free
Halogen free, Silicone free
Motor
Controls
Proximity
Sensors
min. 10 x cable diameter
UL E191684
Photo
Sensors
UL E177636
Limit
Switches
Encoders
Wiring - M12 DC
Current
Sensors
UL Reference
EVT221, EVT222, EVT223, EVT224
Brown
White
Blue
Black
EVT225, EVT226, EVT227, EVT228, EVT229,
EVT230, EVT231, EVT232, EVT233, EVT234
Part
Number UL Catalog Number
EVT221
ADOGH040VAS0005E04
EVT222
ADOAH040VAS0005E04
EVT223
ADOGH040VAS0010E04
EVT224
ADOAH040VAS0010E04
EVT225
VDOGH040VAS00.3E04STGH040VAS
EVT226
VDOAH040VAS00.3E04STGH040VAS
EVT227
VDOGH040VAS00.6E04STGH040VAS
EVT228
VDOAH040VAS00.6E04STGH040VAS
EVT229
VDOGH040VAS0001E04STGH040VAS
EVT230
VDOAH040VAS0001E04STGH040VAS
EVT231
VDOGH040VAS0002E04STGH040VAS
EVT232
VDOAH040VAS0002E04STGH040VAS
EVT233
VDOGH040VAS0005E04STGH040VAS
EVT234
VDOAH040VAS0005E04STGH040VAS
Wiring - 1/2” Micro AC
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
E18446, E18447, E18448, E18449
Green
Tools
Red/Black
Pneumatics
Red/White
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-229
Sensors Accessories – IP69K-rated Cables
Dimensions
mm [inches]
Figure 1
Figure 2
Part Number Dimension “A”
EVT226
0.3m
EVT228
0.6m
EVT230
1m
EVT232
2m
EVT234
5m
Part Number Dimension “A”
EVT222
5m
EVT224
10m
Figure 4
Figure 3
Part Number Dimension “A”
EVT225
0.3m
EVT227
0.6m
EVT229
1m
EVT231
2m
EVT233
5m
Figure 5
Part Number Dimension “A”
EVT221
5m
EVT223
10m
Figure 6
Part Number Dimension “A”
E18447
5m
E18449
10m
Part Number Dimension “A”
E18446
5m
E18448
10m
Volume 14
e29-230
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Field Wireable Connectors
Company
Information
Systems
Overview
Features and Selection Guides
• M8 and M12 connectors
• IDC (insulation displacement connection) allows quick
termination without stripping conductors
• IP67 rated once properly assembled
• Various cable gauges and diameters accepted
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Field Wireable M8 Insulation Displacement (IDC) Connectors Selection Table
Part Number
7000-08321-0000000
7000-08341-0000000
7000-08361-0000000
7000-08381-0000000
7000-08331-0000000
7000-08351-0000000
7000-08371-0000000
7000-08391-0000000
Price Voltage
Poles
<--->
32 VAC/VDC
3
<--->
32 VAC/VDC
4
<--->
32 VAC/VDC
3
<--->
32 VAC/VDC
4
<--->
32 VAC/VDC
3
<--->
32 VAC/VDC
4
<--->
32 VAC/VDC
3
<--->
32 VAC/VDC
4
Connector Type Conductor Wire Housing Material Outside Cable Diameter
Axial male
20 to 24 AWG
(0.5 to 0.25 mm2)
Thermoplastic polyester
elastomer (TPE- E)
4 to 5.1 mm
(0.157 to 0.20 in)
Axial female
Price Voltage
Poles
Axial male
22 to 26
(0.34 to 0.14 mm2)
Polyamide (PA)
2.5 to 5.1 mm
(0.098 to 0.20 in)
Axial female
32 VAC/VDC
Axial male
<--->
32 VAC/VDC
Axial female
<--->
32 VAC/VDC
<--->
32 VAC/VDC
<--->
32 VAC/VDC
Right-angle male
<--->
32 VAC/VDC
Right-angle female
Axial male
4
Axial female
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Connection Type Conductor Wire Housing Material Outside Cable Diameter
<--->
Soft
Starters
Motors &
Gearbox
Field Wireable M12 Insulation Displacement (IDC) Connectors Selection Table
Part Number
7000-12481-0000000
7000-12601-0000000
7000-12491-0000000
7000-12611-0000000
7000-12561-0000000
7000-12681-0000000
Drives
Photo
Sensors
20 to 24 AWG
(0.5 to 0.25 mm2)
Thermoplastic polyester
elastomer (TPE- E)
4 to 5.1 mm
(0.157 to 0.20 in)
22 to 26 AWG
(0.34 to 0.14 mm2)
Polyamide (PA)
2.9 to 5.1 mm
(0.114 to 0.20 in)
Encoders
20 to 24 AWG
(0.5 to 0.25 mm2)
Thermoplastic polyester
elastomer (TPE- E)
4 to 5.1 mm
(0.157 to 0.20 in)
Current
Sensors
Limit
Switches
Pressure
Sensors
Field Wireable M12 Screw Connectors Selection Table
Part Number
7000-12701-0000000
7000-12721-0000000
7000-12901-0000000
7000-12921-0000000
7000-12741-0000000
7000-12761-0000000
7000-12941-0000000
7000-12961-0000000
7000-12821-0000000
7000-12981-0000000
7000-17301-0000000
7000-17311-0000000
7000-17321-0000000
7000-17331-0000000
Shielded
7000-13321-0000000
7000-13361-0000000
7000-17341-0000000
Price Voltage
Poles Connection Type Conductor Wire Housing Material Outside Cable Diameter
<--->
250 VAC/VDC
4
Axial male
<--->
125 VAC/VDC
5
Axial male
<--->
250 VAC/VDC
4
Axial female
<--->
125 VAC/VDC
5
Axial female
<--->
250 VAC/VDC
4
Axial male
<--->
125 VAC/VDC
5
Axial male
<--->
250 VAC/VDC
4
Axial female
<--->
125 VAC/VDC
5
Axial female
<--->
250 VAC/VDC
4
Right-angle male
<--->
250 VAC/VDC
4
Right-angle female
<--->
60 VAC/VDC
8
Axial male
<--->
60 VAC/VDC
8
Right-angle male
<--->
60 VAC/VDC
8
Axial female
<--->
60 VAC/VDC
8
Right-angle female
<--->
125 VAC/VDC
5
Axial male
<--->
125 VAC/VDC
5
Right-angle male
18 AWG (0.75 mm2)
max.
Axial male
20 AWG (0.5 mm2)
max.
<--->
60 VAC/VDC
8
4 to 6 mm
(0.157 to 0.236 in)
18 AWG (0.75 mm2)
max.
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Polyamide (PA)
6 to 8 mm
(0.236 to 0.315 in)
4 to 6 mm
(0.157 to 0.236 in)
Comm.
Terminal
Blocks &
Wiring
Power
20 AWG (0.5 mm2)
max.
PUR
6 to 8 mm
(0.236 to 0.315 in)
Circuit
Protection
Enclosures
Tools
PUR
6 to 8 mm
(0.236 to 0.315 in)
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-231
Field Wireable Connectors
Field Wireable Connectors Specifications
Connection
Outside Cable Diameter (mm)
4 to 5.1
Insulation Displacement Connection
M8
M12
2.5 to 5.1
2.9 to 5.1
4 to 5.1
Nominal Voltage
4-pole: 3A; 3-pole: 4A
4A
Temperature
Environmental Protection
4A
IP67
1.2 to 1.6 mm
[0.047 to 0.063 in.]
Wire Diameter
Isolation Resistance
Screw
Weight
Agency Approvals
4-pin: 250 volts
5-pin: 125 volts
8-pin: 60 volts
4-pin and 5-pin: 4A
8-pin: 2A
-25° to 85°C (13° to 185°F)
(Recommended conductor insulation)
PVC/PP/TPE PolyVinyl Chloride/Polypropylene/Thermoplastic Elastomer
Isolation Materials
Dimensions
4-pin: 250 volts
5-pin: 125 volts
32 VAC/VDC
Current (max)
Screw Connection
M12
4.0 to 6.0
6.0 to 8.0
1.0 to 1.6 mm
[0.039 to 0.063 in.]
N/A
1.2 to 1.6 mm [0.047 to 0.063 in.]
N/A
Category III per IEC 60664-1
N/A
0.03 oz (13.61 g)
0.04 oz (18.14 g)
M2.5x0.45 mm. torque to 40 Nm (3.54 in.lb)
0.05 oz (22.68 g)
0.06 oz (27.21 g)
0.05 oz (22.68 g)
0.06 oz (27.21 g)
UL Recognized. File E224242
mm [inches]
7000-08321-000000
7000-08341-000000
7000-08361-000000
7000-08381-000000
Volume 14
e29-232
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Field Wireable Connectors
Dimensions
Company
Information
Systems
Overview
mm [inches]
Programmable
Controllers
7000-08331-000000
7000-08351-000000
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
7000-08371-000000
Proximity
Sensors
7000-08391-000000
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
7000-12481-000000
Process
7000-12601-000000
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-233
Field Wireable Connectors
Dimensions
mm [inches]
7000-12491-000000
7000-12561-000000
7000-12701-000000
7000-12611-000000
7000-12681-000000
7000-12721-000000
Volume 14
e29-234
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Field Wireable Connectors
Dimensions
Company
Information
Systems
Overview
mm [inches]
7000-12901-000000
Programmable
Controllers
7000-12921-000000
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
7000-12741-000000
7000-12761-000000
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
7000-12941-000000
7000-12961-000000
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-235
Field Wireable Connectors
Dimensions
mm [inches]
7000-12821-000000
7000-12981-000000
7000-13321-000000
7000-13361-000000
7000-17301-000000
7000-17311-000000
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Field Wireable Connectors
Company
Information
Systems
Overview
Dimensions
mm [inches]
7000-17321-000000
Programmable
Controllers
7000-17331-000000
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
7000-17341-000000
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-237
T-Couplers
Features and Selection Guide
• Molded T-couplers allow for various wire splitting
• Standard M12 or M8 connections available
• Uses include splitting power to multiple devices or bringing
multiple device signals into a wiring block
• Made of molded polyurethane
T-Couplers Selection Table
Part Number
7000-41121-0000000
7000-41141-0000000
7000-41181-0000000
7000-41201-0000000
Price
Trunk Connection
Poles
Branch Connection
Poles
<--->
1 M12 male
5
2 M12 female
4
<--->
1 M12 male
5
2 M12 female
5
<--->
1 M12 male
5
2 M12 female
5
<--->
1 M12 male
4
2 M8 female
3
Field Wireable Connectors T-Couplers Specifications
Outside Cable Diameter
Nominal Voltage
Current (max)
Temperature
Environmental Protection
Material
Screw
Connection
Weight
Agency Approvals
41121
41141
41181
41201
125 VAC/VDC
60 VAC/VDC
125 VAC/VDC
60 VAC/VDC
4A
-25° to 85°C (13° to 185°F)
IP67
Housing: Polyurethane (PUR)
Zinc diecast; torque: M12x1 0.6 Nm
Pluggable, screw-locking
0.06 oz (27.21 g)
Dimensions mm [inches]
0.06 oz (27.21 g)
0.06 oz (27.21 g)
0.05 oz (22.68 g)
cULus Listed E325311
7000-41121-0000000
7000-41141-0000000
7000-41181-0000000
7000-41201-0000000
Volume 14
e29-238
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Bulkhead Connectors
Company
Information
Features and Selection Guide
Systems
Overview
• Male or Female M12 to open leads connectors
• Male M12 to female M12 connectors
• Metal housings
• IP67 rated
7000-42111-0000000
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
7231-13501-9710050
7231-13541-9710050
Soft
Starters
Bulkhead Connectors Selection Table
Part Number
7000-42111-0000000
7000-48111-0000000
7231-13501-9710050
7231-13501-9710100
7231-13521-9720050
7231-13521-9720100
7231-13541-9710050
7231-13541-9710100
7231-13561-9720050
7231-13561-9720100
7231-17161-9730050
7231-17161-9730100
7231-17181-9730050
7231-17181-9730100
Price
Cable Length
Poles
Connector
Jacket
Dimensions
<--->
N/A
5
M12 male to M12 female
N/A
Figure 1
<--->
N/A
8
M12 male to M12 female
N/A
Figure 2
<--->
0.5m (1.64 ft)
4
M12 male to leads
PVC
Figure 3
<--->
1m (3.28 ft)
4
M12 male to leads
PVC
Figure 3
<--->
0.5m (1.64 ft)
5
M12 male to leads
PVC
Figure 4
<--->
1m (3.28 ft)
5
M12 male to leads
PVC
Figure 4
<--->
0.5m (1.64 ft)
4
M12 female to leads
PVC
Figure 5
<--->
1m (3.28 ft)
4
M12 female to leads
PVC
Figure 5
<--->
0.5m (1.64 ft)
5
M12 female to leads
PVC
Figure 6
<--->
1m (3.28 ft)
5
M12 female to leads
PVC
Figure 6
<--->
0.5m (1.64 ft)
8
M12 male to leads
PVC
Figure 7
<--->
1m (3.28 ft)
8
M12 male to leads
PVC
Figure 7
<--->
0.5m (1.64 ft)
8
M12 female to leads
PVC
Figure 8
<--->
1m (3.28 ft)
8
M12 female to leads
PVC
Figure 8
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Connector Specifications
Specification
Cable Length
Nominal Voltage
M12 to Leads
M12 Male to M12 Female
0.5m (1.64 ft) / 1m (3.28 ft)
N/A
Pushbuttons/
Lights
Process
8 pole: 30 VAC/VDC
5 pole: 125 VAC/VDC
4 pole: 250 VAC/VDC
24 VAC/VDC
8 pole: 2A
4/5 pole: 4A
8 pole: 1.5A
5 pole: 4A
Relays/
Timers
Comm.
Max Current
Protection Degree
Material Nut
Jacket Material
Housing Material
Contacts Material
Conductors Cross Section
(AWG)
Mounting Hole Diameter
Tightening Torque
Ø Outer Cable
Temperature Range
Agency Approvals
Terminal
Blocks &
Wiring
IEC IP67
Zinc die cast
Brass
PolyVinyl Chloride (PVC)
N/A
Zinc die cast
Power
Circuit
Protection
Cupboard lead through male to female
Enclosures
Copper-tin(CuSn)=Brass
0.34 mm2 (22 AWG)
0.25 mm2 (24 AWG)
Tools
N/A
Pneumatics
16.1 mm; maximum mounting material thickness: 4.5 mm
Safety
6.25 Nm
5.2 mm
N/A
-25° to +70°C (-13° to 158°F)
-25° to +90°C (-13° to 194°F)
Appendix
Product
Index
RoHS
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-239
Bulkhead Connectors
Dimensions
mm [inches]
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
®
M12 Junction Blocks – Specifications
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Note: 2 port caps for unused
ports are included.
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Overview
ZIPport multi-port interconnection junction
blocks provide a simple and effective way
to organize machine wiring for a variety of
control systems, such as packaging equipment and conveying systems. These
systems typically have many I/O points,
such as sensors or solenoid-operated
valves, consolidated in one location.
Many times these devices are hardwired to
a junction box or separately wired back to
the main control cabinet. ZIPport multiport junction blocks provide a more efficient and cost-effective solution: a main
homerun control cable is run back to the
main control cabinet, so the cost associated with errors in wiring, rewiring, and
I/O replacement is greatly reduced. The
designer can choose from a variety of
circuit configurations in industry standard
M12-style connection, in port configurations of 4-, 6- and 8-pole, with a choice of
one I/O per port or two I/O per port.
Electrical Specifications
Without LEDs: 0 to 150 V AC/DC max.
With LEDs: 48 VDC max, in accordance with LED Configuration
Current Rating
3 A per connector, 8 A per block
Agency Approvals
Degree of Protection
Operating Temperature Range
UL file E328610, RoHS compliant
LED Lens
Contacts
Marker Tags
Accessories
Pressure
Sensors
Process
Relays/
Timers
Comm.
IP 67, with proper field wiring cable and all ports being used or covered with a protective cap.
-20°C to +80°C (-4°F to 176°F)
Terminal
Blocks &
Wiring
Material Specifications
Recommended Cable Diameters
for Field Wireable
Current
Sensors
Pushbuttons/
Lights
Technical Specifications
Body
Inserts
Coupling Nuts
Screws
O-Ring
Cable Gland
Encoders
Temperature
Sensors
ZIPport Junction Block Specifications
Voltage Rating
Limit
Switches
Polypropylene
Power
Polyamide
4, 6, and 8-Port: PBT
Circuit
Protection
Two m3x0.5x14 screws are used to assemble backshell.
Enclosures
BUNA-N
M20x1.5
With inner grommet intact:
• Max OD: 0.31” [7.9mm].
• Min OD: For PUR Cable 0.19” [4.8mm],
For PVC Cable 0.17” [4.3mm]
Tools
With innerr gromm
met remoovedd:
• Maxx OD: 0.49” [12.5mm].
• Minn OD: For PUR Cable 0.28” [7.2mm], -For PVVC cable 0.28”
[7.2mm], -For SJT/SJE/SST/SE Cable 0.305” [7.75mm]
Polycarbonate
Safety
Appendix
Copper Alloy with Gold Plating
Product
Index
Polyamide (supplied on all units)
2 port caps for unused ports included. Purchase additional caps (in packs of 5) separately.
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Pneumatics
Terminal Blocks/Wiring Solutions
e29-241
®
M12 Junction Blocks – Selection
ZP-JBH85-N2-5 shown
ZIPport M12 Series Selection Chart
Part Number
ZP-JBH44-00-FW
ZP-JBH44-2P-FW
ZP-JBH44-2N-FW
ZP-JBH44-00-5
ZP-JBH44-2P-5
ZP-JBH44-2N-5
ZP-JBH45-00-FW
ZP-JBH45-2P-FW
ZP-JBH45-2N-FW
ZP-JBH45-00-5
ZP-JBH45-2P-5
ZP-JBH45-2N-5
Wire/ Indicating I/O per
Price Ports Pins LEDs Socket
Rating per
Home Run
Socket
Connection Type
4 Port
Pin Out
Wiring Table Dimensions Accessories
<--->
No LED
1
–
Figure 1
<--->
PNP
1
48V DC max, 3 A
cable clamp for field wiring Diagram 1-B
–
Figure 1
<--->
NPN
1
48V DC max, 3 A
cable clamp for field wiring Diagram 1-C
–
Figure 1
No LED
1
150V AC/DC max, 3 A
5-meter integrated cable Diagram 1-A
Table 1
Figure 1
<--->
PNP
1
48V DC max, 3 A
5-meter integrated cable Diagram 1-B
Table 1
Figure 1
<--->
NPN
1
48V DC max, 3 A
5-meter integrated cable Diagram 1-C
Table 1
Figure 1
No LED
2
–
Figure 2
<--->
PNP
2
48V DC max, 3 A
cable clamp for field wiring Diagram 2-B
–
Figure 2
<--->
NPN
2
48V DC max, 3 A
cable clamp for field wiring Diagram 2-C
–
Figure 2
No LED
2
150V AC/DC max, 3 A
5-meter integrated cable Diagram 2-A
Table 2
Figure 2
<--->
PNP
2
48V DC max, 3 A
5-meter integrated cable Diagram 2-B
Table 2
Figure 2
<--->
NPN
2
48V DC max, 3 A
5-meter integrated cable Diagram 2-C
Table 2
Figure 2
4/5
<--->
<--->
4
5/5
<--->
150V AC/DC max, 3 A cable clamp for field wiring Diagram 1-A
150V AC/DC max, 3 A cable clamp for field wiring Diagram 2-A
ZP-JBH-CAP
CDP12-0B-010-AA
CDP12-0B-030-AA
CDP12-0B-010-BB
CDP12-0B-030-BB
6 Port
ZP-JBH64-00-FW
ZP-JBH64-2P-FW
ZP-JBH64-2N-FW
ZP-JBH64-00-5
ZP-JBH64-2P-5
ZP-JBH64-2N-5
ZP-JBH65-00-FW
ZP-JBH65-2P-FW
ZP-JBH65-2N-FW
ZP-JBH65-00-5
ZP-JBH65-2P-5
ZP-JBH65-2N-5
<--->
No LED
1
–
Figure 3
<--->
PNP
1
48V DC max, 3 A
cable clamp for field wiring Diagram 3-B
–
Figure 3
<--->
NPN
1
48V DC max, 3 A
cable clamp for field wiring Diagram 3-C
–
Figure 3
No LED
1
150V AC/DC max, 3 A
5-meter integrated cable Diagram 3-A
Table 3
Figure 3
<--->
PNP
1
48V DC max, 3 A
5-meter integrated cable Diagram 3-B
Table 3
Figure 3
<--->
NPN
1
48V DC max, 2 A
5-meter integrated cable Diagram 3-C
Table 3
Figure 3
No LED
2
–
Figure 4
<--->
PNP
2
48V DC max, 3 A
cable clamp for field wiring Diagram 4-B
–
Figure 4
<--->
NPN
2
48V DC max, 3 A
cable clamp for field wiring Diagram 4-C
–
Figure 4
No LED
2
150V AC/DC max, 3 A
5-meter integrated cable Diagram 4-A
Table 4
Figure 4
<--->
PNP
2
48V DC max, 3 A
5-meter integrated cable Diagram 4-B
Table 4
Figure 4
<--->
NPN
2
48V DC max, 3 A
5-meter integrated cable Diagram 4-C
Table 4
Figure 4
4/5
<--->
<--->
6
5/5
<--->
150V AC/DC max, 3 A cable clamp for field wiring Diagram 3-A
150V AC/DC max, 3 A cable clamp for field wiring Diagram 4-A
ZP-JBH-CAP
CDP12-0B-010-AA
CDP12-0B-030-AA
CDP12-0B-010-BB
CDP12-0B-030-BB
8 Port
ZP-JBH84-00-FW
ZP-JBH84-2P-FW
ZP-JBH84-2N-FW
ZP-JBH84-00-5
ZP-JBH84-2P-5
ZP-JBH84-2N-5
ZP-JBH85-00-FW
ZP-JBH85-2P-FW
ZP-JBH85-2N-FW
ZP-JBH85-00-5
ZP-JBH85-2P-5
ZP-JBH85-2N-5
<--->
No LED
1
–
Figure 5
<--->
PNP
1
48V DC max, 3 A
cable clamp for field wiring Diagram 5-B
–
Figure 5
<--->
NPN
1
48V DC max, 3 A
cable clamp for field wiring Diagram 5-C
–
Figure 5
No LED
1
150V AC/DC max, 3 A
5-meter integrated cable Diagram 5-A
Table 5
Figure 5
<--->
PNP
1
48V DC max, 3 A
5-meter integrated cable Diagram 5-B
Table 5
Figure 5
<--->
NPN
1
48V DC max, 3 A
5-meter integrated cable Diagram 5-C
Table 5
Figure 5
4/5
<--->
<--->
8
150V AC/DC max, 3 A cable clamp for field wiring Diagram 5-A
No LED
2
–
Figure 6
<--->
PNP
2
48V DC max, 3 A
cable clamp for field wiring Diagram 6-B
–
Figure 6
<--->
NPN
2
48V DC max, 3 A
cable clamp for field wiring Diagram 6-C
–
Figure 6
No LED
2
150V AC/DC max, 3 A
5-meter integrated cable Diagram 6-A
Table 6
Figure 6
<--->
PNP
2
48V DC max, 3 A
5-meter integrated cable Diagram 6-B
Table 6
Figure 6
<--->
NPN
2
48V DC max, 3 A
5-meter integrated cable Diagram 6-C
Table 6
Figure 6
5/5
<--->
150V AC/DC max, 3 A cable clamp for field wiring Diagram 6-A
ZP-JBH-CAP
CDP12-0B-010-AA
CDP12-0B-030-AA
CDP12-0B-010-BB
CDP12-0B-030-BB
Accessories
Part Number
ZP-JBH-CAP
Price Pcs/Pkg
<--->
5
Description
Use With
Protective cap for unused ports.
M12 ZipPort
junction blocks
Volume 14
e29-242
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
®
M12 Junction Blocks – Wiring
Wiring Diagrams
Pin Out Table 1
Pin Out Table 2
M12 4 Port 4-Pin ZipPort
M12 4 Port 5-Pin ZipPort
Function
Diagram 1-A
Systems
Overview
Pin-Out Tables
4 Port 4 Pin
No LED Version
Company
Information
PNP Version
Diagram 1-B
NPN Version
Diagram 1-C
+V
-V
Ground
Port 1 Pin 4
Port 2 Pin 4
Port 3 Pin 4
Port 4 Pin 4
Cable O.D.
0.34”
Brown
Blue
Green/Yellow
White
Green
Yellow
Gray
4 Port 5 Pin
Function
+V
-V
Ground
Port 1 Pin 2
Port 1 Pin 4
Port 2 Pin 2
Port 2 Pin 4
Port 3 Pin 2
Port 3 Pin 4
Port 4 Pin 2
Port 4 Pin 4
Cable O.D.
0.38”
Brown
Blue
Green/Yellow
Pink
White
Red
Green
Black
Yellow
Violet
Gray
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
No LED Version
PNP Version
Diagram 2-A
Diagram 2-B
NPN Version
Motor
Controls
Diagram 2-C
6 Port 4 Pin
Pin Out Table 3
Pin Out Table 4
M12 6 Port 4-Pin ZipPort
M12 6 Port 5-Pin ZipPort
Function
No LED Version
Diagram 3-A
PNP Version
Diagram 3-B
NPN Version
Diagram 3-C
6 Port 5 Pin
+V
-V
Ground
Port 1 Pin 4
Port 2 Pin 4
Port 3 Pin 4
Port 4 Pin 4
Port 5 Pin 4
Port 6 Pin 4
Cable O.D.
0.35”
Brown
Blue
Green/Yellow
White
Green
Yellow
Gray
Pink
Red
Function
+V
-V
Ground
Port 1 Pin 2
Port 1 Pin 4
Port 2 Pin 2
Port 2 Pin 4
Port 3 Pin 2
Port 3 Pin 4
Port 4 Pin 2
Port 4 Pin 4
Port 5 Pin 2
Port 5 Pin 4
Port 6 Pin 2
Port 6 Pin 4
Cable O.D.
0.40”
Brown
Blue
Green/Yellow
Gray/Pink
White
Red/Blue
Green
White/Green
Yellow
Brown/Green
Gray
White/Yellow
Pink
Yellow/Brown
Red
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
No LED Version
PNP Version
NPN Version
Diagram 4-A
Diagram 4-B
Diagram 4-C
8 Port 4 Pin
Relays/
Timers
Pin Out Table 5
Pin Out Table 6
Comm.
M12 8 Port 4-Pin ZipPort
M12 8 Port 5-Pin ZipPort
Terminal
Blocks &
Wiring
Function
No LED Version
Diagram 5-A
PNP Version
Diagram 5-B
NPN Version
Diagram 5-C
8 Port 5 Pin
No LED Version
Diagram 6-A
PNP Version
Diagram 6-B
NPN Version
Diagram 6-C
+V
-V
Ground
Port 1 Pin 4
Port 2 Pin 4
Port 3 Pin 4
Port 4 Pin 4
Port 5 Pin 4
Port 6 Pin 4
Port 7 Pin 4
Port 8 Pin 4
Cable O.D.
0.35”
Brown
Blue
Green/Yellow
White
Green
Yellow
Gray
Pink
Red
Black
Violet
Note: Pin Out Tables are For 5-meter
integrated cable only. Please refer to
product insert for field wiring.
Function
+V
-V
Ground
Port 1 Pin 2
Port 1 Pin 4
Port 2 Pin 2
Port 2 Pin 4
Port 3 Pin 2
Port 3 Pin 4
Port 4 Pin 2
Port 4 Pin 4
Port 5 Pin 2
Port 5 Pin 4
Port 6 Pin 2
Port 6 Pin 4
Port 7 Pin 2
Port 7 Pin 4
Port 8 Pin 2
Port 8 Pin 4
Cable O.D.
0.43”
Brown
Blue
Green/Yellow
Gray/Pink
White
Red/Blue
Green
White/Green
Yellow
Brown/Green
Gray
White/Yellow
Pink
Yellow/Brown
Red
White/Gray
Black
Gray/Brown
Violet
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-243
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
®
M12 Junction Blocks – Dimensions
Dimensions
Figure 2: 4 Port 5 Pin
Figure 1: 4 Port 4 Pin
47
1.85
73.6
2.9
4.5
.18
4.5
.18
47
1.85
73.6
2.9
50.6
2.0
50.6
2.0
35.9
1.4
100
3.9
Figure 3: 6 Port 4 Pin
Figure 4: 6 Port 5 Pin
107.7
4.2
4.5
.18
35.9
1.4
100
3.9
4.5
.18
47
1.85
73.6
2.9
107.7
4.2
47
1.85
73.6
2.9
50.6
2.0
50.6
2.0
125.3
4.9
35.9
1.41
Figure 5: 8 Port 4 Pin
4.5
.18
35.9
1.41
125.3
4.9
Figure 6: 8 Port 5 Pin
107.7
4.2 73.6
2.9
47
1.85
50.6
2.0
4.5
.18
107.7
4.2
47
1.85
73.6
2.9
50.6
2.0
150.5
5.9
35.9
1.41
150.5
5.9
35.9
1.41
Note: All dimensions are shown in inches [millimeters]
Volume 14
e29-244
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
®
Panel Interface Connectors
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Overview
What is a Panel Interface Connector?
A panel interface connector (PIC) is a pass-through unit that
mounts to the outside of a control panel containing a PLC or
other programmable device. Using the pass-through connections, the operator is able to interface with the PLC or other units
within the control box without opening the enclosure door. PICs
usually contain a power outlet and various connectors necessary
for the PLC or other programmable units in the control box.
ZipPort PICs are available with single, duplex or GFCI power
outlets, as well as a no-power option. Connectors available
include D-Sub, RJ45, RJ12, USB, Ethernet, and Data Highway;
units are available in various combinations needed for the typical
control panel.
Why should I use a Panel Interface Connector?
Installing a PIC on an enclosure allows the operator to access the
components inside the enclosure without opening the door. This
is an important safety feature which removes many of the risks of
working with an open electrical panel. Using a PIC may also
eliminate the need for operators to wear fire-resistant suits, hoods
and gloves, and use non-conductive tools, prior to accessing
electrical enclosures capable of producing Arc Flash*, per NFPA
70E requirements.
Soft
Starters
Features
• Aluminum housing with gasket
• All connections are normally straight through, pin 1 to pin 1, etc.
• All D-Sub connectors are FEMALE EXTERIOR and MALE INTERIOR
referenced to the cabinet.
• The 9-pin D-Sub pin configuration is available as a break out
configuration in some units. These connectors allow for the D-Sub
to be separated into individual lines. This allows the user to
connect to the D-Sub using screw terminal connections.
• Some units are configured for Allen Bradley’s약* Data Highway
system. In this case, the 9-pin D-Sub and/or 8-pin “mini-DIN” are
connected to a 3-pin pluggable terminal block commonly used
with “BLUE HOSE” applications.
• The internal power connection for frame sizes 32 and 48 is made
via a covered terminal block with spring-type connections.
• The internal power connection for frame sizes 16 and 24 is made
via female push-on terminals for Line-in and Neutral, plus a ring
terminal for ground.
• The standard reset is a 3 Amp circuit breaker to limit the power
output of the unit.
*Registered trademark of Allen Bradley Company, LLC
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Agency Approvals
• NEMA / UL Type 12, 4, & 4x
• IP 65
• UL file number E329932
• RoHS compliant
Pushbuttons/
Lights
Process
Relays/
Timers
*Note: An Arc Flash is a voltage breakdown of resistance of air, resulting in an arc
which can occur where there is sufficient voltage in an electrical system and a
path to ground or lower voltage.
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-245
®
Panel Interface Connectors Specifications
ZIPport Panel Interface Connectors Specificatons
Outside
Cable(s)† Inside Connections
(Table 1) (excluding power outlet)
The port sequence is exactly the same for outside connections and inside connections.
No power
<--->
6
Female DB9
1, 3
Male DB9
ZP-PNA-06-100
<--->
6
RJ45 jack
RJ45 jack
ZP-PNA-06-101
<--->
10
2 - Female DB9
1, 3
2 - Male DB9
ZP-PNA-10-200
115V AC Simplex outlet (single)
<--->
16
Female DB9
1, 3
Male DB9
ZP-PSA-16-100
<--->
16
RJ45 jack
RJ45 jack
ZP-PSA-16-101
<--->
16
RJ12 jack
4, 5
RJ12 jack
ZP-PSA-16-102
<--->
16
Female HD15
Male HD15
ZP-PSA-16-103
<--->
16
Female DB15
9
Male DB15
ZP-PSA-16-104
16
Female DB9
1, 3
Male DB9
ZP-PSA-16-200* <--->
<--->
24
Female DB25
Male DB25
ZP-PSA-24-100
32
Female DB9, Female USB Form B
1, 3, 6
Male DB9, Female USB form A
ZP-PSA-32-300* <--->
32
2 - Female DB9, RJ45 jack
1, 3
2 - Male DB9, RJ45 jack
ZP-PSA-32-400* <--->
115V AC Duplex outlet
32
Female DB9
1, 3
Male DB9
ZP-PDA-32-200* <--->
32
RJ45 jack
RJ45 jack
ZP-PDA-32-201* <--->
32
Female USB form A
3
Female USB form A
ZP-PDA-32-202* <--->
32
Female DB9, RJ45 jack
1, 3
Male DB9, RJ45 jack
ZP-PDA-32-300* <--->
32
Female DB9, RJ45 jack
1, 3
9-Pin terminal block, RJ45 jack
ZP-PDA-32-301* <--->
32
Female DB9, Female USB Form B
1, 3, 6
Male DB9, Female USB Form A
ZP-PDA-32-302* <--->
32
Female DB9, Female 8-Pin Mini-Din
1, 3
3-pin terminal block, (Data Highway)
ZP-PDA-32-303* <--->
32
Female DB9, RJ45 jack
1, 3
3-pin terminal block, (Data Highway), RJ45 jack
ZP-PDA-32-304* <--->
32
Female DB9, Female USB form A
1, 3, 6
Male DB9, Female USB form A
ZP-PDA-32-305* <--->
32
2 - Female DB9, Female USB form B
1, 3, 6
2 - Male DB9, Female USB form A
ZP-PDA-32-400* <--->
32
Female DB9, Female USB form B, Female USB form A
1, 3, 6
Male DB9, Female USB form A, Female USB form B
ZP-PDA-32-401* <--->
32
RJ45 jack, Female USB form B, Female USB form A
3, 6
RJ45 jack, Female USB form A, Female USB form B
ZP-PDA-32-402* <--->
32
Female DB9, RJ12 jack, Female USB form A
1, 3, 4, 5
Male DB9, RJ12 jack, Female USB form A
ZP-PDA-32-403* <--->
115V AC GFCI outlet
32
Female DB9
1, 3
Male DB9
ZP-PGA-32-200* <--->
32
RJ45 jack
RJ45 jack
ZP-PGA-32-201* <--->
32
Female DB9, RJ45 jack
1, 3
Male DB9, RJ45 jack
ZP-PGA-32-300* <--->
32
Female DB9, Female USB form B
1, 3, 6
Male DB9, Female USB form A
ZP-PGA-32-301* <--->
48
Female DB9, Female USB form B, Female USB form A
1, 3, 6
Male DB9, Female USB form A, Female USB form B
ZP-PGA-48-400* <--->
48
2 - Female DB9, Female USB form B, Female USB form A 1, 3, 6
2 - Male DB9, Female USB form A, Female USB form B
ZP-PGA-48-500* <--->
Part Number
Price
Housing Outside Connections
Size
(excluding power outlet)
Inside
Cable(s)†
(Table 1)
1, 2, 4, 5, 7
8
1, 2, 4, 5, 7
1, 2, 4, 5, 7
8
4, 5, 7
9
1, 2, 4, 5, 7
10
1, 2, 3, 4, 5, 6, 7
1, 2, 4, 5, 7,8
1, 2, 4, 5, 7
8
3, 6
1, 2, 4, 5, 7, 8
8
1, 2, 3, 4, 5, 6, 7
8
1, 2, 3, 4, 5, 6, 7
1, 2, 3, 4, 5, 6, 7
1, 2, 3, 4, 5, 6, 7
3 ,6, 8
1, 2, 3, 4, 5, 6, 7
1, 2, 4, 5, 7
8
1, 2, 4, 5, 7, 8
1, 2, 3, 4, 5, 6, 7
1, 2, 3, 4, 5, 6, 7
1, 2, 3, 4, 5, 6, 7
†Note: Based on application. *Note: 3 Amp resettable circuit breaker. Note: Port sequence for inside connections mirrors port sequence for outside connections
ZIPport Panel Interface Connectors General Specifications
Table 1
Electrical Specifications for PICs with Power Outlet(s)
115 VAC
Voltage Rating
3 A with resettable circuit breaker, 15 A without resettable circuit breaker
Current Rating
10 kA
SCCR
Technical Specs
UL Recognized, RoHS compliant
Agency Approvals
IP65, NEMA/UL 4, 4x, 12 (when mounted with supplied gasket)
Degree of Protection
Cable Cable Part
Cable Description
Code Number
1 ZL-DB9-CBL-2 Male DB9 to Female DB9 adapter cable
2 SVC-PCCFG-CBL Female DB9 to Female Firewire Servo adapter cable
Male USB form A to Male DB9 adapter cable
3 USB-RS232
#8 -32 x 3/4" for housing sizes 6 through 32. #10 - 32 x 3/4" for size 48
Suggested Mounting Screw Mounting screws not included with product.
Suggested Screw Torque 10.62 lb/in for housing sizes 6 through 32. 17.7 lb/in for housing size 48
Material Specifications
Epoxy-coated Die-cast Aluminum
Body
Thermo-plastic (TPE)
Gasket
Polyamide
Handle
Stainless Steel
Levers
Accessories
4
5
6
7
8
9
10
Programming cable for DL05/06, DL105, DL205,
DL350, D4-450, Click
GS-232CBL
RJ12 to Female DB9 for GS2 DRIVES ONLY
USB-CBL-AB_ USB form A to USB form B cable series
FA-ISOCON
RS232 - RS422/485 converter
OP-MCBL-1
Optimate cable for Modbus PLCs
ZL-DB15-CBL-2 Male DB15 to Female DB15 adapter cable
ZL-DB25-CBL-2 Male DB25 to Female DB25 adapter cable
D2-DSCBL
One gasket supplied and required during mounting to meet Degree of Protection standards.
Insert with Panel Cutout dimensions for mounting
Volume 14
e29-246
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
®
Panel Interface Connectors Face View
No Power
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
ZP-PNA-06-100
ZP-PNA-06-101
ZP-PNA-10-200
Software
C-more &
other HMI
Simplex Outlet, 115V AC
Drives
Soft
Starters
Motors &
Gearbox
ZP-PSA-16-100
ZP-PSA-16-101
ZP-PSA-16-102
ZP-PSA-16-103
Steppers/
Servos
Motor
Controls
Proximity
Sensors
ZP-PSA-16-104
ZP-PSA-24-100
ZP-PSA-16-200
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
ZP-PSA-32-300
ZP-PSA-32-400
Back view of ZP-PSA-24-100
Crimp terminals are supplied for hot and neutral connection
for housing sizes 6 through 24. Ground wire supplied with
an M3 ring terminal (recommended screw size #6).
GFCI Outlet, 115V AC
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
ZP-PGA-32-200
ZP-PGA-32-201
ZP-PGA-32-300
ZP-PGA-32-301
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
ZP-PGA-48-400
Part #
Index
ZP-PGA-48-500
Volume 14
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Terminal Blocks/Wiring Solutions
e29-247
®
Panel Interface Connectors Face View
Duplex Outlet, 115V AC
ZP-PDA-32-200
ZP-PDA-32-201
ZP-PDA-32-300
ZP-PDA-32-301
ZP-PDA-32-303
ZP-PDA-32-304
ZP-PDA-32-305
ZP-PDA-32-400
ZP-PDA-32-401
ZP-PDA-32-402
ZP-PDA-32-202
ZP-PDA-32-302
Note: Complete AUTOCAD drawings
of these products are available on the
Tech Support section of our Web site
at AutomationDirect.com.
ZP-PDA-32-403
Back view of ZP-PDA-32-401
Power connection through spring-loaded
terminal block for housing sizes 32 and 48.
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
®
Panel Interface Connectors Pin Outs
Company
Information
Systems
Overview
Programmable
Controllers
DB15 Pin Configuration
DB9 Pin Configuration
View looking into Female connector
View looking into Female connector
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
HD15 Pin Configuration
DB25 Pin Configuration
View looking into Female connector
View looking into Female connector
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
DB9 Data Highway Plus Pin Configuration
DB9 + 8-Pin Mini-Din Data Highway Plus Pin Configuration
View looking into Female connector
View looking into Female connector
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
DB9 to Phoenix 3-Pin connector
1
5
7
DB9 to Phoenix 3-Pin connector
Clear
Blue
Shield
1
5
7
Clear
Blue
Shield
Process
8-Pin Mini to Phoenix 3-Pin connector
1
3
6
RJ45 Pin Configuration
Pushbuttons/
Lights
Blue
Shield
Clear
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
RJ12 Pin Configuration
Power
Terminal Block Pin Configuration
for Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
e29-249
Panel Interface Connectors
Quick Reference Chart
®
Use this checklist to quickly identify the connections in each panel interface connector.
ZIPport Panel Interface Connectors
3 Amp
Part Number
ZP-PNA-06-100
ZP-PNA-06-101
ZP-PNA-10-200
DB9
DB15
HD15
DB25
RJ12
Data Hwy
USB-AB USB-BA USB-AA 8-Pin DIN Connection Resettable
Circuit Breaker
No power
RJ45
115V AC Simplex outlet (single)
ZP-PSA-16-100
ZP-PSA-16-101
ZP-PSA-16-102
ZP-PSA-16-103
ZP-PSA-16-104
ZP-PSA-16-200
ZP-PSA-24-100
ZP-PSA-32-300
ZP-PSA-32-400
115V AC Duplex outlet
ZP-PDA-32-200
ZP-PDA-32-201
ZP-PDA-32-202
ZP-PDA-32-300
ZP-PDA-32-301*
ZP-PDA-32-302
ZP-PDA-32-303
ZP-PDA-32-304
ZP-PDA-32-305
ZP-PDA-32-400
ZP-PDA-32-401
ZP-PDA-32-402
ZP-PDA-32-403
115V AC GFCI outlet
ZP-PGA-32-200
ZP-PGA-32-201
ZP-PGA-32-300
ZP-PGA-32-301
ZP-PGA-48-400
ZP-PGA-48-500
* Note: This DB9 becomes a 9-pin terminal block in the back.
Volume 14
e29-250
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
®
Panel Interface Connectors
Dimensions
Company
Information
Systems
Overview
Panel Cutout Dimensions
Panel Cutout Dimensions
B1
A2
B2
A1
Programmable
Controllers
D
Part
ZP-PNA-06-xxx
ZP-PNA-10-xxx
ZP-PSA-16-xxx
ZP-PSA-24-xxx
ZP-PSA-32-xxx
ZP-PDA-32-xxx
ZP-PGA-32-xxx
ZP-PGA-48-xxx
Housing Dimensions
Size A1
A2
B1
B2
D
6
10
16
24
2.13 [54.1]
2.64 [67.1]
3.46 [87.9]
4.10 [104.1]
1.46 [37.1]
1.46 [37.1]
1.46 [37.1]
1.46 [37.1]
2.76 [70.10]
3.27 [83.1]
4.07 [103.4]
5.12 [130.0]
1.26 [32.00]
1.26 [32.00]
1.26 [32.00]
1.26 [32.00]
0.177 [4.50]
0.177 [4.50]
0.177 [4.50]
0.177 [4.50]
32
3.46 [87.9]
2.99 [75.9] 4.33 [110.0]
Field I/O
Software
C-more &
other HMI
Drives
2.56 [65.0] 0.177 [4.50]
Soft
Starters
48
4.92 [125.0] 3.19 [81.0] 5.83 [148.1]
2.76 [70.10] 0.256 [6.50]
Note: All dimensions in inches [millimeters]
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-251
Wiring Solutions Overview
Duct Cover Included
Braided Sleeving
This lightweight polyester sleeving has
an open weave to allow a maximum
range of diameter expansion
AutomationDirect offers rigid wiring duct in a variety of sizes and styles for all your panel wiring
needs. The T1 (standard) and T1E (thin finger) series open-slot rigid duct, and TSH (solid)
series are made of PVC and carry a UL 94V-0 flammability rating. All styles are available in
standard gray and white. The T1 series is also available in blue and black, for specialized
wiring identification. Using blue wiring duct indicates the wiring inside runs to intrinsically safe
(meaning where safety is essential) components in a control panel. Control panels used in
chemical plants, grain elevators or other environments where explosive gases may exist are
examples of intrinsic blue duct applications. The black wire duct was introduced as a product
for the data communication industry. Network cabling systems, fiber cable racks, patch panels
and telecommunication closets, are examples of applications for the black wire duct. All duct
is sold in 2 meter lengths, complete with covers, in convenient multi-piece packages or by the
piece.
DINOSAUR flexible wiring duct is self-adhesive, and
can be bent and twisted without breaking. Wiring duct
accessories include spiral wrap, braided sleeving,
replacement rigid duct covers, and mounting and
labeling accessories.
Spiral Wrap
Neatly group wire bundles
simply and economically
Duct Separators
I-Flex leak-proof, flexible, electrical conduit tubing can be used
in extremely tight quarters, thanks to its flexibility. It is just right
for basic applications where fast installation and maximum flexibility are a must, and is the solution in areas where movement,
vibration, or flexing can be a problem. This tubing provides
excellent tensile strength and the smooth interior wall protects
wiring. All models are available in light gray or black.
Wire Retainers
Identification Tags
Mounting Inserts
Rivets & Rivet Tools
Volume 14
e29-252
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Duct – T1 Series - Slotted
Company
Information
Systems
Overview
Overview
Rugged wiring duct made of rigid PVC carries a UL 94V-0 flammability rating for your wire containment needs. All our wiring duct
comes in 6.56 feet (2 meter) lengths, complete with cover.
Replacement duct covers can be purchased separately.
Features
UL file E123572
T1 Series Gray Open Slot Rigid PVC (including cover)
Catalog Number Package
Catalog Number Package
Standard Carton Quantity Price Single Piece Pkg Quantity Price
20
<---> T1-0506G-1
1
<--->
T1-0506G
20
<---> T1-0510G-1
1
<--->
T1-0510G
18
<---> T1-1010G-1
1
<--->
T1-1010G
18
<---> T1-1015G-1
1
<--->
T1-1015G
24
<---> T1-1022G-1
1
<--->
T1-1022G
24
<---> T1-1030G-1
1
<--->
T1-1030G
8
<---> T1-1040G-1
1
<--->
T1-1040G
20
<---> T1-1515G-1
1
<--->
T1-1515G
18
<---> T1-1522G-1
1
<--->
T1-1522G
16
<---> T1-1530G-1
1
<--->
T1-1530G
8
<---> T1-1540G-1
1
<--->
T1-1540G
12
<---> T1-2215G-1
1
<--->
T1-2215G
12
<---> T1-2222G-1
1
<--->
T1-2222G
12
<---> T1-2230G-1
1
<--->
T1-2230G
4
<---> T1-2240G-1
1
<--->
T1-2240G
12
<---> T1-3015G-1
1
<--->
T1-3015G
12
<---> T1-3022G-1
1
<--->
T1-3022G
12
<---> T1-3030G-1
1
<--->
T1-3030G
4
<---> T1-3040G-1
1
<--->
T1-3040G
6
<---> T1-3050G-1
1
<--->
T1-3050G
8
<---> T1-4015G-1
1
<--->
T1-4015G
8
<---> T1-4022G-1
1
<--->
T1-4022G
8
<---> T1-4030G-1
1
<--->
T1-4030G
4
<---> T1-4040G-1
1
<--->
T1-4040G
4
<---> T1-4050G-1
1
<--->
T1-4050G
4
<---> T1-6040G-1
1
<--->
T1-6040G
T1 Series Black Open Slot Rigid PVC (including cover)
Catalog Number
Standard Carton
T1-1040K
T1-1530K
T1-2222K
T1-2240K
T1-3030K
T1-3040K
T1-3050K
T1-4040K
T1-4050K
Package Price
Quantity
8
16
12
4
12
4
6
4
4
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Catalog Number
Single Piece Pkg
T1-1040K-1
T1-1530K-1
T1-2222K-1
T1-2240K-1
T1-3030K-1
T1-3040K-1
T1-3050K-1
T1-4040K-1
T1-4050K-1
Package Price
Quantity
1
1
1
1
1
1
1
1
1
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Field I/O
Software
• Standard mounting holes
• Wide finger design provides greater rigidity and larger slot width
• Rounded, burr-free edges will not cut installers’ hands or insulation
• Non-slip cover
• Flush cover design holds 10% -12% more wires than traditional designs
• Restricted slot design for fast and easy wire installation/removal
• Two predetermined break lines, one for breaking off and removal of
sidewall finger segments only, and another for removal of sidewall
finger and base segments
• Patented recess boss for fast mounting of components
• Intrinsic Blue color per ISA-RD12.6 (Instrument Society of America)
• Black color to compliment the look of historically black
telecommunications racks and hardware
• Temperature range -15˚C to +50˚C max.
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
T1 Series White Open Slot Rigid PVC (including cover)
Catalog Number Package
Standard Carton Quantity Price
18
<--->
T1-1010W
18
<--->
T1-1015W
24
<--->
T1-1022W
24
<--->
T1-1030W
8
<--->
T1-1040W
20
<--->
T1-1515W
18
<--->
T1-1522W
16
<--->
T1-1530W
8
<--->
T1-1540W
12
<--->
T1-2222W
12
<--->
T1-2230W
4
<--->
T1-2240W
12
<--->
T1-3022W
12
<--->
T1-3030W
4
<--->
T1-3040W
6
<--->
T1-3050W
8
<--->
T1-4022W
8
<--->
T1-4030W
4
<--->
T1-4040W
4
<--->
T1-4050W
4
<--->
T1-6040W
Catalog Number Package
Single Piece Pkg Quantity Price
1
<--->
T1-1010W-1
1
<--->
T1-1015W-1
1
<--->
T1-1022W-1
1
<--->
T1-1030W-1
1
<--->
T1-1040W-1
1
<--->
T1-1515W-1
1
<--->
T1-1522W-1
1
<--->
T1-1530W-1
1
<--->
T1-1540W-1
1
<--->
T1-2222W-1
1
<--->
T1-2230W-1
1
<--->
T1-2240W-1
1
<--->
T1-3022W-1
1
<--->
T1-3030W-1
1
<--->
T1-3040W-1
1
<--->
T1-3050W-1
1
<--->
T1-4022W-1
1
<--->
T1-4030W-1
1
<--->
T1-4040W-1
1
<--->
T1-4050W-1
1
<--->
T1-6040W-1
T1 Series Blue Open Slot Rigid PVC (including cover)
Catalog Number
Standard Carton
T1-1010B
T1-1022B
T1-1030B
T1-1515B
T1-1522B
T1-1530B
T1-2215B
T1-2222B
T1-2230B
T1-3030B
T1-4030B
T1-4040B
Package Price Catalog Number
Quantity
Single Piece Pkg
18
<--->
T1-1010B-1
24
<--->
T1-1022B-1
24
<--->
T1-1030B-1
20
<--->
T1-1515B-1
18
<--->
T1-1522B-1
16
<--->
T1-1530B-1
12
<--->
T1-2215B-1
12
<--->
T1-2222B-1
12
<--->
T1-2230B-1
12
<--->
T1-3030B-1
8
<--->
T1-4030B-1
4
<--->
T1-4040B-1
Package Price
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Programmable
Controllers
Terminal Blocks/Wiring Solutions
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
e29-253
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Wiring Duct – T1 Series
Restricted slot opening
for wire retaining
Two pre-determined breaklines
Recess boss for rapid
mounting of components
Burr-free edges
Dimensions
Nominal 1½" - 2¼" - 3" - 4"
Nominal 5/8" - 1"
W
H
E
F
E
F
Open Slot Rigid PVC (including cover) Dimensions
Nominal Size (WxH)
inches (mm)
Catalog Part
Number
Actual Size
(WxH) inches (mm)
0.50 x .625 (12.7 x 15.88)
T1-0506G
T1-0510G
T1-1010*•
T1-1015*
T1-1022*•
T1-1030*•
T1-1040*†
T1-1515*•
T1-1522*•
T1-1530*•†
T1-1540*
T1-2215G•
T1-2222*•†
T1-2230*•
T1-2240*†
T1-3015G
T1-3022*
T1-3030*•†
T1-3040*†
T1-3050*†
T1-4015G
T1-4022*
T1-4030*•
T1-4040*•†
T1-4050*†
T1-6040*
0.60 x .7 (15 x 18)
0.50 x 1.00 (12.7 x 25.4)
1.00 x 1.00 (25.4 x 25.4)
1.00 x 1.50 (25.4 x 38.1)
1.00 x 2.25 (25.4 x 57.15)
1.00 x 3.00 (25.4 x 76.2)
1.00 x 4.00 (25.4 x 101.6)
1.50 x 1.50 (38.1 x 38.1)
1.50 x 2.25 (38.1 x 57.15)
1.50 x 3.00 (38.1 x 76.2)
1.50 x 4.00 (38.1 x 101.6)
2.25 x 1.50 (57.15 x 38.1)
2.25 x 2.25 (57.15 x 57.15)
2.25 x 3.00 (57.15 x 76.2)
2.25 x 4.00 (57.15 x 101.6)
3.00 x 1.50 (76.2 x 38.1)
3.00 x 2.25 (76.2 x 57.15)
3.00 x 3.00 (76.2 x 76.2)
3.00 x 4.00 (76.2 x 101.6)
3.00 x 5.00 (76.2 x 127)
4.00 x 1.50 (101.6 x 38.1)
4.00 x 2.25 (101.6 x 57.15)
4.00 x 3.00 (101.6 x 76.2)
4.00 x 4.00 (101.6 x 101.6)
4.00 x 5.00 (101.6 x 127)
6.00 x 4.00 (152.4 x 101.6)
0.60 x 1.18 (15 x 30)
Dimension E
inches (mm)
0.20 (5.08)
Dimension F
inches (mm)
0.30 (7.62)
1.00 x 1.18 (25 x 30)
1.00 x 1.57 (25 x 40)
1.00 x 2.36 (25 x 60)
1.00 x 3.15 (25 x 80)
1.00 x 3.94 (25 x 100)
1.57 x 1.57 (40 x 40)
1.57 x 2.36 (40 x 60)
1.57 x 3.15 (40 x 80)
1.57 x 3.94 (40 x 100)
2.36 x 1.57(60 x 40)
2.36 x 2.36 (60 x 60)
2.36 x 3.15 (60 x 80)
2.36 x 3.94 (60 x 100)
3.15 x 1.57 (80 x 40)
3.15 x 2.36 (80 x 60)
3.15 x 3.15 (80 x 80)
3.15 x 3.94 (80 x 100)
3.15 x 4.92 (75 x 125)
3.94 x 1.57 (100 x 40)
3.94 x 2.36 (100 x 60)
3.94 x 3.15 (100 x 80)
3.94 x 3.94 (100 x 100)
3.94 x 4.92 (100 x 125)
5.91 x 3.94 (150 x 100)
Note: All T1 duct comes in 6.56 feet (2m) lengths.
Duct Color Notes:
• Intrinsic Blue color per ISA-RD12.6
(Instrument Society of America)
0.31 (7.87)
0.47 (11.94)
• Black color typically used to
compliment the look of historically
black telecommunications racks
and hardware
*Color: *add suffix “G” for Light Gray
*add suffix “W” for White
•add suffix “B” for Blue
†add suffix “K” for Black
Package: add “-1” for single piece package
Volume 14
e29-254
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Company
Information
Wiring Duct – T1 Series Wire Fill Capacity
Systems
Overview
Programmable
Controllers
Wire Fill Capacity
12 AWG
14 AWG
16AWG 18 AWG 22 AWG
Insulation Thickness
Nominal Duct Size
(in inches)
1/32
3/64
1/32
1/32
1/32
1/64
OD-0.158
0D-0.165
0D-0.139
OD-0.125
OD-0.113
OD-0.065
Recommended Maximum Number of Wires per Wiring Duct
(based on 50% fill capacity)
1/2 x 5/8
7
6
9
11
14
43
1/2 x 1
12
11
16
20
24
74
1x1
22
21
29
36
44
134
1 x 1 1/2
31
28
39
48
59
180
1 x 2 1/4
45
40
57
71
85
261
1x3
59
53
75
92
113
341
1x4
72
66
93
115
141
426
1 1/2 x 1 1/2
51
46
65
81
99
299
1 1/2 x 2 1/4
77
70
98
121
148
449
1 1/2 x 3
102
92
130
160
196
593
1 1/2 x 4
125
113
159
197
241
729
Overview
Field I/O
The base perforation of the T1 wiring duct
series allows mounting on the panel with
rivets R6 or R4 or on DIN rails.
The recess bosses in the base permit rapid
mounting of wire retainers (CL series), inserts
(ZP2), and separators (SEP series) inside the
wiring duct.
Note: Duct base perforation according to DIN 43659 and
DIN VDE 0660 TEIL 506.
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
2 1/4 x 1 1/2
78
70
99
123
150
453
2 1/4 x 2 1/4
114
103
146
180
221
667
2 1/4 x 3
156
141
199
246
302
912
2 1/4 x 4
194
176
247
306
375
1132
Encoders
3 x 1 1/2
105
95
134
165
203
612
3 x 2 1/4
159
144
203
251
307
928
Current
Sensors
3x3
214
193
272
337
412
1246
3x4
267
242
341
421
515
1558
3x5
309
283
399
493
604
1826
4 x 1 1/2
132
120
169
208
255
771
4 x 2 1/4
201
182
256
316
387
1171
4x3
270
244
344
425
520
1573
4x4
336
305
429
531
650
1963
4x5
415
381
536
663
812
2455
6x4
512
464
653
807
988
2987
Limit
Switches
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Note: Dimensions are in inches (millimeters).
Comm.
Dimensions
T1-0506
T1-1010
Relays/
Timers
T1-15** and T1-22**
T1-3050 only
T1-30** and T1-40**
T1-6040
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-255
Wiring Duct – T1E Thin Finger Series
Overview
The T1E series of thin-finger wiring duct is
made of rigid PVC and carries a UL 94V-0
flammability rating. All our wiring duct comes
complete with cover. Replacement duct covers
can be purchased separately.
Features
• Thin finger design for compact wiring
configurations
• Provided with standard mounting holes
• Rounded, burr-free edges will not cut
nstallers’ hands or wiring insulation
• Non-slip cover
• Narrow thin finger design is compatible with
thinner screwless terminal blocks
• Flush cover design holds 10 - 12 percent more
wires than traditional designs
• Restricted slot design retains wires in slot for
fast, easy wire installation or removal
• Two predetermined break lines, one for
breaking off and removal of sidewall finger
segments only, and another for removal of
sidewall finger and base segments
• Patented recess boss for rapid mounting of
components
UL file E123572
White Open Slot Rigid PVC (including cover)
Gray Open Slot Rigid PVC (including cover)
Catalog Number
Standard Carton
T1E-1015G
T1E-1022G
T1E-1030G
T1E-1515G
T1E-1522G
T1E-1530G
T1E-1540G
T1E-2215G
T1E-2222G
T1E-2230G
T1E-2240G
T1E-3015G
T1E-3022G
T1E-3030G
T1E-3040G
T1E-4015G
T1E-4022G
T1E-4030G
T1E-4040G
Package
Catalog Number
Price
Quantity
Single Piece Pkg
18
<--->
T1E-1015G-1
24
<--->
T1E-1022G-1
24
<--->
T1E-1030G-1
20
<--->
T1E-1515G-1
18
<--->
T1E-1522G-1
16
<--->
T1E-1530G-1
8
<--->
T1E-1540G-1
12
<--->
T1E-2215G-1
12
<--->
T1E-2222G-1
12
<--->
T1E-2230G-1
4
<--->
T1E-2240G-1
12
<--->
T1E-3015G-1
12
<--->
T1E-3022G-1
12
<--->
T1E-3030G-1
4
<--->
T1E-3040G-1
8
<--->
T1E-4015G-1
8
<--->
T1E-4022G-1
8
<--->
T1E-4030G-1
4
<--->
T1E-4040G-1
Package
Price
Quantity
1
<--->
1
1
1
<--->
<--->
<--->
1
<--->
1
1
1
1
1
1
1
1
1
1
1
1
1
1
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Catalog Number
Standard Carton
T1E-1015W
T1E-1022W
T1E-1030W
T1E-1515W
T1E-1522W
T1E-1530W
T1E-1540W
T1E-2222W
T1E-2230W
T1E-2240W
T1E-3022W
T1E-3030W
T1E-3040W
T1E-4030W
T1E-4040W
Package
Catalog Number
Price Single Piece Pkg
Quantity
18
<--->
T1E-1015W-1
24
<--->
T1E-1022W-1
24
<--->
T1E-1030W-1
20
<--->
T1E-1515W-1
18
<--->
T1E-1522W-1
16
<--->
T1E-1530W-1
8
<--->
T1E-1540W-1
12
<--->
T1E-2222W-1
12
<--->
T1E-2230W-1
4
<--->
T1E-2240W-1
12
<--->
T1E-3022W-1
12
<--->
T1E-3030W-1
4
<--->
T1E-3040W-1
8
<--->
T1E-4030W-1
4
<--->
T1E-4040W-1
Package
Price
Quantity
1
1
1
1
<--->
<--->
<--->
<--->
1
<--->
1
1
1
1
1
1
1
1
1
1
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Note: All T1E duct comes in 6.56 feet (2m) lengths.
Volume 14
e29-256
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Duct – T1E Thin Finger Series
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Burr-free edges
Two pre-determined
breaklines
Restricted slot opening
for wire retaining
Recess boss for rapid
mounting of components
Motors &
Gearbox
Steppers/
Servos
Dimensions
Motor
Controls
W
Proximity
Sensors
Photo
Sensors
H
Limit
Switches
Encoders
E
Current
Sensors
F
Pressure
Sensors
Open Slot Rigid PVC (including cover) Dimensions
Nominal Size (WxH)
inches (mm)
1.00 x 1.50 (25.4 x 38.1)
1.00 x 2.25 (25.4 x 57.15)
1.00 x 3.00 (25.4 x 76.2)
1.50 x 1.50 (38.1 x 38.1)
1.50 x 2.25 (38.1 x 57.15)
1.50 x 3.00 (38.1 x 76.2)
1.50 x 4.00 (38.1 x 101.6)
2.25 x 1.50 (57.15 x 38.1)
2.25 x 2.25 (57.15 x 57.15)
2.25 x 3.00 (57.15 x 76.2)
2.25 x 4.00 (57.15 x 101.6)
3.00 x 1.50 (76.2 x 38.1)
3.00 x 2.25 (76.2 x 57.15)
3.00 x 3.00 (76.2 x 76.2)
3.00 x 4.00 (76.2 x 101.6)
4.00 x 1.50 (101.6 x 38.1)
4.00 x 2.25 (101.6 x 57.15)
4.00 x 3.00 (101.6 x 76.2)
4.00 x 4.00 (101.6 x 101.6)
Dimension E
Catalog Part Actual Size
Number
(WxH) inches (mm) inches (mm)
0.16 (4.06)
T1E-1015* 1.00 x 1.57 (25 x 40)
0.16 (4.06)
T1E-1022* 1.00 x 2.36 (25 x 60)
0.16 (4.06)
T1E-1030* 1.00 x 3.15 (25 x 80)
0.16 (4.06)
T1E-1515* 1.57 x 1.57 (40 x 40)
0.16 (4.06)
T1E-1522* 1.57 x 2.36 (40 x 60)
0.16 (4.06)
T1E-1530* 1.57 x 3.15 (40 x 80)
T1E-1540* 1.57 x 3.94 (40 x 100) 0.31 (7.87)
0.16 (4.06)
T1E-2215G 2.36 x 1.57(60 x 40)
0.16 (4.06)
T1E-2222* 2.36 x 2.36 (60 x 60)
0.16 (4.06)
T1E-2230* 2.36 x 3.15 (60 x 80)
T1E-2240* 2.36 x 3.94 (60 x 100) 0.31 (7.87)
0.16 (4.06)
T1E-3015G 3.15 x 1.57 (80 x 40)
0.16 (4.06)
T1E-3022* 3.15 x 2.36 (80 x 60)
0.16 (4.06)
T1E-3030* 3.15 x 3.15 (80 x 80)
T1E-3040* 3.15 x 3.94 (80 x 100) 0.31 (7.87)
T1E-4015G 3.94 x 1.57 (100 x 40) 0.16 (4.06)
T1E-4022G 3.94 x 2.36 (100 x 60) 0.16 (4.06)
T1E-4030* 3.94 x 3.15 (100 x 80) 0.16 (4.06)
T1E-4040* 3.94 x 3.94 (100 x 100) 0.16 (4.06)
Dimension F
inches (mm)
Temperature
Sensors
0.24 (6.10)
Pushbuttons/
Lights
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
Process
Relays/
Timers
0.24 (6.10)
0.24 (6.10)
0.47 (11.94)
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
0.47 (11.94)
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
0.47 (11.94)
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
*Color: add suffix “G” for light Gray
add suffix “W” for White
Appendix
Product
Index
Package: add “-1” for single piece package
Note: All T1E duct comes in 6.56 feet (2m) lengths.
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-257
Wiring Duct – T1E Thin Finger Series
Wire Fill Capacity
Overview
Wire Fill Capacity
12 AWG
Nominal Duct Size
(in inches)
14 AWG
16AWG 18 AWG 22 AWG
The base perforation of the T1E wiring
duct series allows mounting on the
panel with rivets (R6 or R4), or on DIN
rail.
Insulation Thickness (in inches)
1/32
3/64
1/32
1/32
1/32
1/64
OD-0.158
OD-0.165
OD-0.139
OD-0.125
OD-0.113
OD-0.065
Recommended Maximum Number of Wires per Wiring Duct
(based on 50% fill capacity)
1 x 1 1/2
31
28
39
48
59
180
1 x 2 1/4
45
40
57
71
85
261
1x3
59
53
75
92
113
341
1 1/2 x 1 1/2
51
46
65
81
99
299
1 1/2 x 2 1/4
77
70
98
121
148
449
1 1/2 x 3
102
92
130
160
196
593
1 1/2 x 4
125
113
159
197
241
729
2 1/4 x 1 1/2
78
70
99
123
150
453
2 1/4 x 2 1/4
114
103
146
180
221
667
2 1/4 x 3
156
141
199
246
302
912
2 1/4 x 4
194
176
247
306
375
1132
3 x 1 1/2
105
95
134
165
203
612
3 x 2 1/4
159
144
203
251
307
928
3x3
214
193
272
337
412
1246
3x4
267
242
341
421
515
1558
4 x 1 1/2
132
120
169
208
255
771
4 x 2 1/4
201
182
256
316
387
1171
4x3
270
244
344
425
520
1573
4x4
336
305
429
531
650
1963
The recess bosses in the base permit
rapid mounting of wire retainers (CL
series), inserts (ZP2), and separators (SEP
series) inside the wiring duct.
Note: Duct base perforation according to DIN 43659
and DIN VDE 0660 TEIL 506.
Dimensions
front section
1“
1.5”
Base perforation
2“
3“
0.984
(25)
0.256
(6.5)
4“
0.984
(25)
0.256
(6.5)
0.177
(4.5)
0.177
(4.5)
1.908
(48.5)
0.315
(8)
1.908
(48.5)
0.315
(8)
0.984
(25)
0.984
(25)
3.937
(100)
0.984
(25)
0.984
(25)
0.551
(14)
0.984
(25)
3.937
(100)
0.984
(25)
0.984
(25)
0.984
(25)
1”, 1.5”, 2” wide
0.256
(6.5)
0.551
(14)
3” and 4” wide
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Duct – TSH Series - Solid Wall
Company
Information
Systems
Overview
Overview
With all the standard features of the T1 Series slotted
wiring duct, TSH series solid wall wiring duct is made
of rigid PVC and carries a UL 94V-0 flammability
rating. It is supplied complete with cover, and
replacement covers can be purchased separately.
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Features
• Standard mounting holes
• Non-slip cover
• Flush cover design holds 10 to 12 percent more wires
than traditional designs
• Patented recessed boss for rapid mounting of
components
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
UL file E123572
Motor
Controls
TSH Series Gray Solid Rigid PVC (including cover)
Catalog Number Package
Catalog Number Package
Price
Price
Standard Carton Quantity
Single Piece Pkg Quantity
20
<---> TSH-0506G-1
1
<--->
TSH-0506G
18
<---> TSH-1010G-1
1
<--->
TSH-1010G
18
<---> TSH-1015G-1
1
<--->
TSH-1015G
20
<---> TSH-1515G-1
1
<--->
TSH-1515G
12
<---> TSH-2222G-1
1
<--->
TSH-2222G
12
<---> TSH-2230G-1
1
<--->
TSH-2230G
12
<---> TSH-3030G-1
1
<--->
TSH-3030G
4
<---> TSH-4040G-1
1
<--->
TSH-4040G
Note: All TSH duct comes in 6.56 feet (2m) lengths.
TSH Series Solid Rigid PVC Duct Dimensions
Nominal Size (WxH)
inches (mm)
0.5 x 0.625 (15 x 18)
1.00 x 1.00 (25.4 x 25.4)
1.00 x 1.50 (25.4 x 38.1)
1.50 x 1.50 (38.1 x 38.1)
2.25 x 2.25 (57.15 x 57.15)
2.25 x 3.00 (57.15 x 76.2)
3.00 x 3.00 (76.2 x 76.2)
4.00 x 4.00 (101.6 x 101.6)
Catalog Part
Number
TSH-0506G
TSH-1010G
TSH-1015G
TSH-1515G
TSH-2222G
TSH-2230G
TSH-3030G
TSH-4040G
Actual Size
(WxH) inches (mm)
0.60 x 0.71 (15 x 18)
1.00 x 1.18 (25 x 30)
1.00 x 1.57 (25 x 40)
1.57 x 1.57 (40 x 40)
2.36 x 2.36 (60 x 60)
2.36 x 3.15 (60 x 80)
3.15 x 3.15 (80 x 80)
3.94 x 3.94 (100 x 100)
Package: add “-1” for single piece package
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Dimensions
TSH-0506
Proximity
Sensors
TSH-1010
TSH-15** and TSH-22**
TSH-30** and TSH-40**
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-259
Wiring Duct Cover
Duct Cover
Our standard wire duct products are
supplied complete with covers. These
replacement covers are manufactured
from the same rigid self-extinguishing
PVC material.
UL file E123572
Duct Cover Specifications
Standard Carton
Part Number
Price
Description
Color
COV-05G
COV-05G-1
COV-10G
COV-10G-1
COV-10W
COV-10W-1
COV-15G
COV-15G-1
COV-15W
COV-15W-1
COV-22G
COV-22G-1
COV-22W
COV-22W-1
COV-30G
COV-30G-1
COV-30W
COV-30W-1
COV-40G
COV-40G-1
COV-40W
COV-40W-1
COV-60G
COV-60G-1
COV-60W
COV-60W-1
<--->
Cover for 0.5” wide duct
Gray
25
164 (50)
<--->
Cover for 0.5” wide duct
Gray
1
6.56 (2)
<--->
Cover for 1.0” wide duct
Gray
25
164 (50)
<--->
Cover for 1.0” wide duct
Gray
1
6.56 (2)
<--->
Cover for 1.0” wide duct
White
25
164 (50)
<--->
Cover for 1.0” wide duct
White
1
6.56 (2)
<--->
Cover for 1.5” wide duct
Gray
25
164 (50)
<--->
Cover for 1.5” wide duct
Gray
1
6.56 (2)
<--->
Cover for 1.5” wide duct
White
25
164 (50)
<--->
Cover for 1.5” wide duct
White
1
6.56 (2)
<--->
Cover for 2.25” wide duct
Gray
25
164 (50)
<--->
Cover for 2.25” wide duct
Gray
1
6.56 (2)
<--->
Cover for 2.25” wide duct
White
25
164 (50)
<--->
Cover for 2.25” wide duct
White
1
6.56 (2)
<--->
Cover for 3.0” wide duct
Gray
25
164 (50)
<--->
Cover for 3.0” wide duct
Gray
1
6.56 (2)
<--->
Cover for 3.0” wide duct
White
25
164 (50)
<--->
Cover for 3.0” wide duct
White
1
6.56 (2)
<--->
Cover for 4.0” wide duct
Gray
20
131.2 (40)
<--->
Cover for 4.0” wide duct
Gray
1
6.56 (2)
<--->
Cover for 4.0” wide duct
White
20
131.2 (40)
<--->
Cover for 4.0” wide duct
White
1
6.56 (2)
<--->
Cover for 6.0” wide duct
Gray
20
131.2 (40)
<--->
Cover for 6.0” wide duct
Gray
1
6.56 (2)
<--->
Cover for 6.0” wide duct
White
20
131.2 (40)
<--->
Cover for 6.0” wide duct
White
1
6.56 (2)
Actual Total
Pcs/Pkg Length ft (m)
Note: Standard length of covers is 6.56 feet (2m) to fit T1, T1E and TSH duct.
Volume 14
e29-260
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Dinosaur Flexible Wiring Duct
Company
Information
Systems
Overview
Overview
Features
Programmable
Controllers
• Easily add or remove individual wires from
total wires within the duct
• Enclose and secure wiring or cables
without requiring duct cover
• Convenient for applications requiring
frequent access to wiring
• Easy addition or removal of wires after
termination without special tools
• Use in extreme operating conditions
(max temp. up to 176°F [80°C])
• Withstands mechanical stress when
installed (i.e. earthquake, falling
equipment)
• Cut to desired length using scissors or knife
Dinosaur self-adhesive flexible duct is ideal
for transporting wiring to cabinet doors
from control panel interiors (for that part of
the cable run that leans against the side of
the control cabinet) and for electronic
equipment. It is resilient and can be bent
and
twisted
without
breaking.
Manufactured from low-smoke, halogenfree polypropylene material, it carries a UL
94V-0 flammability rating and CSA
approval.
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Note: Make sure the surface is perfectly clean and dry
before applying self-adhesive wiring duct.
Motor
Controls
Proximity
Sensors
UL file E123572
Photo
Sensors
White Flexible, Self-Adhesive Duct
Catalog Number
Standard Carton
Package
Quantity
DN30AW
DN40AW
36
20
Price
Total Actual
Length ft (m)
Catalog Number
Single Piece Pkg
Package
Quantity
Price
Total Actual
Length ft (m)
Limit
Switches
1
<--->
1.64 (0.5)
Encoders
59.1 (18)
32.83 (10)
DN20AW-1
DN30AW-1
DN40AW-1
1
1
<--->
<--->
1.64 (0.5)
1.64 (0.5)
Current
Sensors
<--->
<--->
Pressure
Sensors
Gray Flexible, Self-Adhesive Duct
Catalog Number
Standard Carton
Package
Quantity
DN25AG
DN35AG
DN45AG
24
24
14
Price
Total Actual
Length ft (m)
Catalog Number
Single Piece Pkg
Package
Quantity
Price
Total Actual
Length ft (m)
<--->
<--->
<--->
39.4 (12)
39.4 (12)
23.0 (7)
DN25AG-1
DN35AG-1
DN45AG-1
1
1
1
<--->
<--->
<--->
1.64 (0.5)
1.64 (0.5)
1.64 (0.5)
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Adhesive-Backed Tape Specifications
Material
Double coated PET film backing,
modified acrylic adhesive
Paper, cardboard, wood, glass,
ceramics, metal, rubber and many
plastics
Applicable Mounting
Surfaces
Recommended Tape
65 to 95°F (18 to 35°C)
Application Temperature
0.2 mm
Thickness
Note: Make sure the surface is perfectly clean and dry before
applying self-adhesive wiring duct.
Wire Fill Capacity
12 AWG
14 AWG
16AWG 18 AWG 22 AWG
Nominal Duct Size
(in inches)
Insulation Thickness (in inches)
1/32
OD-0.158
3/64
OD-0.165
1/32
OD-0.139
1/32
OD-0.125
1/32
OD-0.113
1/64
OD-0.065
Recommended Maximum Number of Wires per Wiring Duct
(based on 50% fill capacity)
1/2 x 1/2
3/4 x 3/4
1/2 x 3/4
1x1
1 x 1 3/8
1 1/2 x 1 1/2
1 3/8 x 1 3/4
6
13
8
23
31
51
54
5
12
8
21
28
46
50
7
6
11
29
40
65
70
9
20
13
36
50
81
87
11
25
16
44
61
99
106
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Circuit
Protection
Terminal Blocks/Wiring Solutions
33
75
50
133
183
299
321
e29-261
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Dinosaur Flexible Wiring Duct
Mounting Overview
The base perforation of the DN series
self-adhesive flexible wiring duct also allows
mounting on the panel with rivets (R6 or R4),
or on DIN rail, if desired.
Note: Duct base perforation according to DIN 43659 and
DIN VDE 0660 TEIL 506.
Flexible, Self-Adhesive Duct Dimensions
Nominal Size (WxH) Catalog Part Number
inches (mm)
Gray
White
0.5 x 0.5 (12.7 x 12.7 )
DN10AG
DN10AW 0.75 x 0.75 (19.05 x 19.05) DN20AG
DN20AW 0.5 x 0.75 (12.7 x 19.05)
DN25AG 1.0 x 1.0 (25.4 x 25.4 )
DN30AG
DN30AW 1.0 x 1.38 (25.4 x 35.05)
DN35AG 1.5 x 1.5 (38.1 x 38.1)
DN40AG
DN40AW 1.38 x 1.75 (35.05 x 44.45) DN45AG Length per
piece
19.7” (500 mm)
19.7” (500 mm)
19.7” (500 mm)
19.7” (500 mm)
19.7” (500 mm)
19.7” (500 mm)
19.7” (500 mm)
Package: This product available in single-piece packaging. Add “-1” for single piece package.
Dimensions
DN10A
DN20A
DN30A
DN40A
Note: Dimensions are in inches (mm).
DN25A
DN35A
DN45A
Volume 14
e29-262
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Duct – Accessories
Company
Information
Systems
Overview
Duct Separators
Duct Separators
Duct separators allow the physical separation of circuits within a single piece of
duct. The various mounting arrangements allow alternate compartmentalization of duct and differing ratios of usable
sections.
Part Number
Price
Description
Color
Standard Carton
Actual
Pcs/Pkg Total
Length ft (m)
SEP-15E
SEP-15E-1
SEP-22E
SEP-22E-1
SEP-30E
SEP-30E-1
<--->
Separator for 1.5” high duct, bulk pack
Gray
32
209.92 (64)
<--->
Separator for 1.5” high duct
Gray
1
6.56 (2)
<--->
Separator for 2.25” high duct, bulk pack Gray
20
131.20 (40)
<--->
Separator for 2.25” high duct
Gray
1
6.56 (2)
<--->
Separator for 3.0” high duct, bulk pack
Gray
12
78.72 (24)
<--->
Separator for 3.0” high duct
Gray
1
6.56 (2)
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Note: Length of separators is 6.56 ‘ (2m).
Motors &
Gearbox
ZP1
Steppers/
Servos
Motor
Controls
SEP-15E
SEP-E Mounting detail
Order ZP1 mount separately
Wire Retainers
For holding wires during wiring operations, these retainers are essential. They
allow easy access to the interior of the
wiring duct during maintenance or alterations, while assuring that wiring bundles
will not fall out when the duct cover is
removed. Installed with a simple rotating
movement, they anchor firmly in the
recess boss in the duct base.
CL-1515
Proximity
Sensors
Photo
Sensors
Wire Retainers
Limit
Switches
Part Number
Price
Description
Color
Pcs/Pkg
CL-1515
CL-1522
CL-1530
CL-2215
CL-2222
CL-2230
CL-2240
CL-3022
CL-3030
CL-3040
CL-4015
CL-4022
CL-4030
CL-4040
CL-6040
<--->
Wire retainer fastener for 1.5” x 1.5” duct
Gray
40
Encoders
<--->
Wire retainer fastener for 1.5” x 2.25” duct
Gray
40
<--->
Wire retainer fastener for 1.5” x 3.0” duct
Gray
20
Current
Sensors
<--->
Wire retainer fastener for 2.25” x 1.5” duct
Gray
40
<--->
Wire retainer fastener for 2.25” x 2.25” duct
Gray
20
<--->
Wire retainer fastener for 2.25” x 3.0” duct
Gray
20
<--->
Wire retainer fastener for 2.25” x 4.0” duct
Gray
20
<--->
Wire retainer fastener for 3.0” x 2.25” duct
Gray
10
<--->
Wire retainer fastener for 3.0” x 3.0” duct
Gray
10
<--->
Wire retainer fastener for 3.0” x 4.0” duct
Gray
10
<--->
Wire retainer fastener for 4.0” x 1.5” duct
Gray
10
<--->
Wire retainer fastener for 4.0” x 2.25” duct
Gray
10
<--->
Wire retainer fastener for 4.0” x 3.0” duct
Gray
10
Comm.
<--->
Wire retainer fastener for 4.0” x 4.0” duct
Gray
5
<--->
Wire retainer fastener for 6.0” x 4.0” duct
Gray
5
Terminal
Blocks &
Wiring
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Power
Circuit
Protection
1
W = 11/2" - 2 /4"
Enclosures
W
1
W = 3" - 4"
2
Tools
1
Pneumatics
W
Safety
Appendix
W = 6"
Product
Index
W
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-263
Wiring Duct – Accessories
Duct Marking Tags
Identification Tags
Part Number Price
Description
Pcs/Pkg
DM1
Single-width white cardboard identification label for wiring
duct. Supplied with black plastic mounting clip and transparent plastic cover slide
50
<--->
Note: DM1 marking tags can only be used with T1 series wire duct.
DM1
Allowing easy identification of control gear
and switchgear, these tags are mounted by
snapping the clip onto the sidewall finger
segments of the duct. No gluing - no drilling!
After installation, they need not be removed
during maintenance or any work which
involves the removal of the covers.
Note: Take care that clip is installed above the wires
coming out to the sidewall slots.
Transparent plastic cover slide
Cardboard label
Clip
DM1
Mounting Devices
Part
Number
Price
Description
Pcs/Pkg
ZP1
<--->
Round, white polyamide ‘button’ used to mount
components and separators inside duct.
100
ZP2
<--->
Square white polyamide cable tie mount used to tighten a wire
50
bundle inside duct.
ZP1
ZP2
Mounting Inserts
We carry mounts in two styles: ZP1 for
mounting components and SEP-E separators
inside duct, or for mounting small sizes of duct
inside larger sizes (for separation of circuits
with different functions); and ZP2, which is
used with a cable tie to secure a wire bundle
inside the duct.
ZP1
ZP2
Wiring Duct Rivets and Rivet Tools
Rivets and Rivet Tools
Part
Number
Price
Description
Pcs/Pkg
R4
<--->
Blue polyamide rivet used to install all types of wiring duct with
standard 5/32”(4 mm) mounting holes.
250
B4
<--->
Red polyamide rivet tool used to install R4 rivets.
1
R6
<--->
Natural polyamide rivet used to install all types of wiring duct with
250
standard 7/32”(5.5 mm) mounting holes.
B6
<--->
Yellow polyamide rivet tool used to install R6 rivets.
Wiring duct rivets install quickly and easily
with the companion rivet tool, offering good
temperature resistance and excellent
mechanical properties. They can be used to
install all types of wiring duct with standard
mounting holes.
1
B6
R4
R6
B4
Volume 14
e29-264
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Duct – Accessories
Company
Information
Systems
Overview
Spiral Wrap
For neatly grouping wire bundles simply and economically,
spiral wrap has no equal. Strong, yet easy to install, it
protects the wire bundle, keeping it flexible though tightly
contained. It is easily removed and reusable for temporary
wiring.
P-1
<--->
PA1
<--->
P-2
<--->
PA2
<--->
P-3
<--->
C
Dimensions
Catalog Number
A
B
B
Dimensions
in Inches
FlamePolyethylene Retardant
Polyethylene
A
B
Wire
Feet per PA3
Bundle Size Carton
C in Inches
P-1
PA1
.06
.12
.20
1/16 to 1/2
160
P-2
PA2
.16
.24
.31
¼ to 2
80
P-3
PA3
.31
.39
.47
3/8 to 3
80
P-4
PA4
.35
.47
.47
½ to 4
65
<--->
0.125” nominal o.d. Polyethylene spiral wrap
used for wire bundles from 1/16 to 1/2 inch
diameter.
0.125” nominal o.d. self-extinguishing
Polyethylene spiral wrap used for wire bundles
from 1/16 to 1/2 inch diameter.
0.25” nominal o.d. Polyethylene spiral wrap
used for wire bundles from 1/4 to 2 inch
diameter.
0.25” nominal o.d. self-extinguishing
Polyethylene spiral wrap used for wire bundles
from 1/4 to 2 inch diameter.
0.375” nominal o.d. Polyethylene spiral wrap
used for wire bundles from 3/8 to 3 inch
diameter.
0.375” nominal o.d. self-extinguishing
Polyethylene spiral wrap used for wire bundles
from 3/8 to 3 inch diameter.
Field I/O
Software
C-more &
other HMI
Spiral Wrap
Part
Number Price Description
Programmable
Controllers
Color Length
Drives
Natural 160 ft./pack
Soft
Starters
White
Motors &
Gearbox
160 ft./pack
Natural 80 ft./pack
Steppers/
Servos
White
Motor
Controls
80 ft./pack
Natural 80 ft./pack
Proximity
Sensors
Photo
Sensors
White
80 ft./pack
P-4
<--->
0.5” nominal o.d. Polyethylene spiral wrap used
Natural 65 ft./pack
for wire bundles from 1/2 to 4 inch diameter.
PA4
<--->
0.5” nominal o.d. self-extinguishing
Polyethylene spiral wrap used for wire bundles White
from 1/2 to 4 inch diameter.
Limit
Switches
Encoders
65 ft./pack
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Braided Sleeving
This lightweight, expandable, self-extinguishing polyester
sleeving has an open weave to allow maximum diameter
expansion. It is super-flexible and easy to install, gripping
objects of various shapes and sizes reliably. Abrasionresistant, it provides extra protection against chemicals and
flame.
Braided Expandable Sleeving Material Specifications
Operating Temp
Physical Properties
Maximum Elongation
Diameter Expansion
Other
-50°C to +150°C (-58°F to +302°F)
Self-extinguishing for UL 94V-2
42%
100%
Halogen-free
TY-5
<--->
TY-10
<--->
TY-20
<--->
TY-30
<--->
TY-50
<--->
Description
Braided expandable polyester sleeving,
0.197”(5mm) nominal i.d., 0.157”(4mm)
to 0.472”(12mm) nominal range
Braided expandable polyester sleeving,
0.375”(10mm) nominal i.d., 0.315”(8mm)
to 0.866”(22mm) nominal range
Braided expandable polyester sleeving,
0.750”(20mm) nominal i.d., 0.630”(16mm)
to 1.378”(35mm) nominal range
Braided expandable polyester sleeving,
1.125”(30mm )nominal i.d., 0.984”(25mm)
to 1.890”(48mm) nominal range
Braided expandable polyester sleeving,
2.0”(50mm) nominal i.d., 1.575”(40mm)
to 2.825”(72mm) nominal range
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Expandable Sleeving
Part
Number Price
Pushbuttons/
Lights
Color Length
Power
Black
325 ft./pack
Circuit
Protection
Black
325 ft./pack
Enclosures
Black
164 ft./pack
Tools
Pneumatics
Black
164 ft./pack
Black
164 ft./pack
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-265
Wiring Duct – Material Specifications
Material Specifications
Materials
Technical Characteristics
Test
Standard
Unit of Rigid PVC Polypropylene PVC Molded Polyamide 6 Polyethylene Flame
Retardant
Measure
Components
Polyethylene
Chemical/Physical Properties
Specific Gravity
ASTM D792
g/cm3
1.55
1.01
1.32
1.14
0.92
0.97
ISO 62
%
<0.1
0.02
<0.1
2.5
<0.1
<0.1
Formaldehyde
–
ppm
absent
absent
absent
absent
absent
absent
Cadmium
–
ppm
absent
absent
absent
absent
absent
absent
Tensile Stress at Break
ASTM D638
MPa
39
28
30
45
17
15
Traction Strength
ASTM D638
MPa
44
27
27
55
9.5
9
Elongation at Break
ASTM D638
%
130
200
97
250
400
600
Modulus of Elasticity at Traction
ASTM D638
MPa
4400
n/a
–
950
–
240
Modulus of Elasticity at Flexion
ASTM D790
MPa
3200
2100
–
1100
210
130
Temperature VICAT
ASTM D1525
°C
84
95
70
198
89
–
HDT
ASTM D648
°C
72
60
60
185
–
–
Coefficient of Expansion
ASTM D696
K-1
6 10-5
10-5
8 10-5
8-10 10-5
22 10-5
10-5
Specific Heat
ASTM C351
kJ/kgK
0.94
n/a
1.24
1.7
–
–
Thermal Conductivity
ASTM C177
W/mK
0.14
0.21
0.14
0.29
0.32
0.32
Dielectric Constant
ASTM D150
–
3.2 - 4.0
2.5
3.2
5.0
2.4
2.3
Dielectric Strength
IEC 243
kV/mm
70
25
60
35
90
90
IEC 93
⏲
1013
1013
1013
1011
1013
1013
Self-Extinguishing UL 94 1.6 mm
UL 94
–
V-0
V-0
V-0
V-2
HB
V-2
Self-Extinguishing UL 94 3.2 mm
UL 94
–
V-0
V-0
V-0
V-2
HB
V-2
Hot Wire Test (2 mm)
IEC 695-2-1
°C
960
960
960
650
650
850
Oxygen Number
ASTM D2863
%
43
30
34
25
–
25
H2O 73.4°F Absorption
Mechanical Properties
Thermal Properties
Electrical Properties
Surface Resistance
5
Self-Extinguishing
Volume 14
e29-266
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
I-Flex Flexible Liquid-Tight PVC Tubing
Company
Information
Systems
Overview
Programmable
Controllers
Overview
This leak-proof, flexible tubing provides electrical wire protection during routing applications. I-Flex can be used in extremely tight
quarters, thanks to its flexibility. It is just right
for basic applications where fast installation
and maximum flexibility are a must, and is the
solution in areas where movement, vibration,
or flexing can be a problem. This tubing
provides excellent tensile strength and the
smooth interior wall protects wiring. All models
are available in light gray or black.
Applications
• Where oil resistance is required, or where
water corrosion or ultraviolet light is a
problem
• Protection of fiber optic cable
• Installing instrumentation or control cable
• Wire harness protection
• Packaging equipment
• Marine applications
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Features
Encoders
• UL recognized File E311916
• CE certified
• IP 65-rated for watertight applications
• Operating temperature: -4°F to 140°F
(-20° to 60°C)
IBOCO Gray I-Flex Tubing
Part
Number
GUA-12G
GUA-16G
GUA-20G
GUA-25G
GUA-32G
GUA-40G
GUA-50G
Price
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Trade Size Actual ID Actual OD Min. Bend
Weight Coil Length Part
in. (mm) in. (mm) in. (mm) Radius in. (mm) lbs/98 ft feet (meters) Number
3/8 (12)
0.47 (11.94) 0.65 (16.51) 0.49 (12.45)
6.1
98' (30 m)
RA-12G
1/2 (16)
0.63 (16.00) 0.81 (20.57) 0.63 (16.00)
7.1
98' (30 m)
RA-16G
3/4 (21)
0.79 (20.07) 0.97 (24.64) 0.83 (21.08)
9.6
98' (30 m)
RA-20G
1 (27)
0.98 (24.89) 1.2 (30.48) 1.10 (27.94)
13.4
98' (30 m)
RA-25G
1.25 (35)
1.25 (31.75) 1.5 (38.10) 1.40 (35.56)
17.7
98' (30 m)
RA-32G
1.50 (41)
1.57 (39.88) 1.83 (46.48) 1.59 (40.39)
23.6
98' (30 m)
RA-40G
2 (53)
1.97 (50.04) 2.24 (56.90) 2.04 (51.82)
31.2
98' (30 m)
RA-50G
IBOCO Black I-Flex Tubing
Part
Number
GUA-12K
GUA-16K
GUA-20K
GUA-25K
GUA-32K
GUA-40K
GUA-50K
Price
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Use With This
Straight Connector
Use With This
90° Connector
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
<--->
Part
Number
CUR-12G
CUR-16G
CUR-20G
CUR-25G
CUR-32G
<--->
not available
Terminal
Blocks &
Wiring
<--->
not available
Power
Price
<--->
<--->
<--->
<--->
Use With This
Straight Connector
Trade Size Actual ID Actual OD Min. Bend
Weight Coil Length Part
in(mm)
in. (mm) in. (mm) Radius in. (mm) lbs/98 ft feet (meters) Number
3/8 (12)
0.47 (11.94) 0.65 (16.51) 0.49 (12.45)
6.1
98' (30 m)
RA-12K
1/2 (16)
0.63 (16.00) 0.81 (20.57) 0.63 (16.00)
7.1
98' (30 m)
RA-16K
3/4 (21)
0.79 (20.07) 0.97 (24.64) 0.83 (21.08)
9.6
98' (30 m)
RA-20K
1 (27)
0.98 (24.89) 1.2 (30.48) 1.10 (27.94)
13.4
98' (30 m)
RA-25K
1.25 (35)
1.25 (31.75) 1.5 (38.10) 1.40 (35.56)
17.7
98' (30 m)
RA-32K
1.50 (41)
1.57 (39.88) 1.83 (46.48) 1.59 (40.39)
23.6
98' (30 m)
RA-40K
2 (53)
1.97 (50.04) 2.24 (56.90) 2.04 (51.82)
31.2
98' (30 m)
RA-50K
Current
Sensors
<--->
<--->
not available
<--->
not available
<--->
<--->
<--->
<--->
Process
<--->
<--->
Relays/
Timers
<--->
Comm.
<--->
<--->
Use With This
90° Connector
Part
Number
CUR-12K
CUR-16K
CUR-20K
CUR-25K
CUR-32K
Price
Price
Price
<--->
<--->
<--->
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
<--->
<--->
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-267
Straight and Right-Angle Connectors for
I-Flex Flexible Liquid-Tight PVC Tubing
Overview
These straight and right angle (90º) liquid-tight
non-metallic connectors are made to fit our line
of flexible liquid-tight PVC tubing. Used together,
they ensure leak-proof integrity on motors,
processing equipment, pumps, etc. Available in
light gray or black.
Choose these liquid-tight connectors for:
• A liquid-tight environmental seal
• Quick re-entry for cable repair or rerouting
Features
• Seal gaskets included with each pack of
connectors
• Material: Polypropylene
• Suitable for indoor and outdoor applications
• Corrosion resistant
• Resists solvents, grease, oil, alcohol, gasoline,
and saltwater
• Adjustable collar
• Constructed of fire-resistant Polypropylene
• Operating temperature: -4°F to 140°F
(-20° to 60°C)
• UL recognized File E311916
• CE certified
• IP 65-rated for watertight applications
IBOCO Gray I-Flex Tubing 90° Connectors
IBOCO Gray I-Flex Tubing Straight Connectors
RA-12G
RA-16G
RA-20G
RA-25G
RA-32G
RA-40G
RA-50G
Trade Size Actual ID Actual OD
in. (mm) in. (mm) in. (mm)
Package
Quantity
<--->
3/8 (12)
0.47 (11.94) 3/8” int (16.5)
25
<--->
1/2 (16)
0.63 (16.00) 1/2” int (20.7)
25
CUR-20G
<--->
3/4 (21)
0.79 (20.07) 3/4” int (26)
15
CUR-25G
CUR-32G
<--->
1 (27)
0.98 (24.89) 1” int (32.7)
5
<--->
1.25 (35)
1.25 (31.75) 1.25” int (41.9) 5
Trade Size Actual ID Actual OD
in. (mm) in. (mm) in. (mm)
Package
Quantity
<--->
3/8 (12)
0.47 (11.94) 3/8” int (16.5)
20
<--->
1/2 (16)
0.63 (16.00) 1/2” int (20.7)
20
CUR-12G
CUR-16G
<--->
3/4 (21)
0.79 (20.07) 3/4” int (26)
20
<--->
1 (27)
0.98 (24.89) 1” int (32.7)
10
<--->
1.25 (35)
1.25 (31.75) 1.25” int (41.9) 10
<--->
1.50 (41)
1.57 (39.88) 1 1/2” int (47.8) 5
<--->
2 (53)
1.97 (50.04) 2” int (59.6)
Part Number Price
Part Number Price
5
IBOCO Black I-Flex Tubing Straight Connectors
Trade Size Actual ID Actual OD
in. (mm) in. (mm) in. (mm)
Package
Quantity
<--->
3/8 (12)
0.47 (11.94) 3/8” int (16.5)
20
<--->
1/2 (16)
0.63 (16.00) 1/2” int (20.7)
20
<--->
3/4 (21)
0.79 (20.07) 3/4” int (26)
20
<--->
1 (27)
0.98 (24.89) 1” int (32.7)
10
<--->
1.25 (35)
1.25 (31.75) 1.25” int (41.9) 10
<--->
1.50 (41)
1.57 (39.88) 1 1/2” int (47.8) 5
<--->
2 (53)
1.97 (50.04) 2” int (59.6)
Part Number Price
RA-12K
RA-16K
RA-20K
RA-25K
RA-32K
RA-40K
RA-50K
IBOCO Black I-Flex Tubing 90° Connectors
Trade Size Actual ID Actual OD
in. (mm) in. (mm) in. (mm)
Package
Quantity
<--->
3/8 (12)
0.47 (11.94) 3/8” int (16.5)
25
<--->
1/2 (16)
0.63 (16.00) 1/2” int (20.7)
25
<--->
3/4 (21)
0.79 (20.07) 3/4” int (26)
15
<--->
1 (27)
0.98 (24.89) 1” int (32.7)
5
<--->
1.25 (35)
1.25 (31.75) 1.25” int (41.9) 5
Part Number Price
CUR-12K
CUR-16K
CUR-20K
CUR-25K
CUR-32K
5
Volume 14
e29-268
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Cable Ties
Company
Information
Systems
Overview
Programmable
Controllers
Cable ties are a simple, convenient
and economical wire management
solution. We offer several styles and
sizes, as well as tie mounts and installation tools. Our selection, from basic
nylon 6.6 ties to UV-rated, and from
releasable to ID tag or lashing tie
styles, will cover most of your cable tie
requirements.
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
BM-B1025
Standard Cable Ties
Resistant to oils, grease, solvents and
petroleum products
BM-N8190
• UL Recognized, File E223175
(No UL for Releasable and Marker Tag
type)
• All nylon 6.6 ties are CE and RoHS
compliant
• Material: 6.6 Nylon MIL-M-20693
• Operating Temperature:
-40° to 185°F (-40° to 85°C).
• MIL-S-23190
• Self-extinguishing UL 94V-2
Package Price Part
Quantity
Number
BM-B1025
BM-B1625
BM-B2025
BM-B1436
BM-B2036
BM-B2936
BM-B3736
BM-B1648
BM-B1948
BM-B3048
BM-B3748
BM-B3776
BM-B7190
BM-B8190
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
100
<--->
Max. Bundle Installation
Package Price Min.
Length Width
Accessories
Loop
Tensile
Quantity
mm (in.) mm (in.) Diameter
Tools
Strength N (lbs)
mm (in.)
<--->
BM-B1025M 1000
<--->
BM-B1625M 1000
<--->
BM-B2025M 1000
<--->
BM-B1436M 1000
<--->
BM-B2036M 1000
1000
<--->
BM-B2936M
Not available in bulk pack
<--->
BM-B1648M 1000
<--->
BM-B1948M 1000
<--->
BM-B3048M 1000
Not available in bulk pack
Not available in bulk pack
Not available in bulk pack
Not available in bulk pack
80 (18)
100 (3.94)
2.5 (0.10)
18 (0.71)
80 (18)
160 (6.30)
2.5 (0.10)
40 (1.57)
80 (18)
200 (7.90)
2.5 (0.10)
50 (1.97)
180 (40)
140 (5.51)
3.6 (0.14)
33 (1.30)
180 (40)
200 (7.87)
3.6 (0.14)
50 (1.97)
180 (40)
290 (11.42) 3.6 (0.14)
76 (2.99)
180 (40)
370 (14.57) 3.6 (0.14)
102 (4.02)
220 (50)
160 (6.30)
4.8 (0.19)
38 (1.50)
220 (50)
190 (7.48)
4.8 (0.19)
43 (1.69)
220 (50)
300 (11.81) 4.8 (0.19)
76 (2.99)
220 (50)
370 (14.57) 4.8 (0.19)
102 (4.02)
540 (120)
370 (14.57) 7.6 (0.30)
102 (4.02)
790 (175)
710 (27.95) 9 (0.35)
190 (7.48)
790 (175)
810 (31.90) 9 (0.35)
239 (9.41)
Motor
Controls
Min.
Part
Package Price Part Number Package Price Loop Tensile
Length Width
Number
Quantity
Quantity
Strength N (lbs) mm (in.) mm (in.)
<---> BM-N1025M 1000
<---> 80 (18)
100 (3.94) 2.5 (0.10)
BM-N1025 100
<---> BM-N1625M 1000
<---> 80 (18)
160 (6.30) 2.5 (0.10)
BM-N1625 100
<---> Not available in bulk pack
80 (18)
200 (7.90) 2.5 (0.10)
BM-N2025 100
<---> BM-N1436M 1000
<---> 180 (40)
140 (5.51) 3.6 (0.14)
BM-N1436 100
<---> Not available in bulk pack
180 (40)
200 (7.87) 3.6 (0.14)
BM-N2036 100
<---> BM-N2936M 1000
<---> 180 (40)
290 (11.42) 3.6 (0.14)
BM-N2936 100
<---> Not available in bulk pack
180 (40)
370 (14.57) 3.6 (0.14)
BM-N3736 100
<---> Not available in bulk pack
220 (50)
160 (6.30) 4.8 (0.19)
BM-N1648 100
<---> Not available in bulk pack
220 (50)
190 (7.48) 4.8 (0.19)
BM-N1948 100
100
<--->
1000
<--->
220
(50)
300 (11.81) 4.8 (0.19)
BM-N3048
BM-N3048M
<---> Not available in bulk pack
220 (50)
370 (14.57) 4.8 (0.19)
BM-N3748 100
<---> Not available in bulk pack
540 (120)
370 (14.57) 7.6 (0.30)
BM-N3776 100
<---> Not available in bulk pack
790 (175)
710 (27.95) 9 (0.35)
BM-N7190 100
<---> Not available in bulk pack
790 (175)
810 (31.90) 9 (0.35)
BM-N8190 100
Photo
Sensors
Limit
Switches
BM-B0901, BM-N0901
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-1100
Encoders
Current
Sensors
Pressure
Sensors
BM-B0902, BM-N0902
BM-B0903, BM-N0903
Temperature
Sensors
Pushbuttons/
Lights
Process
BM-1101
None
Cable Ties, Black Nylon 6.6
Relays/
Timers
Comm.
Max. Bundle
Installation Accessories
Diameter
Tools
mm (in.)
18 (0.71)
50 (1.97)
BM-B0901, BM-N0901
BM-B0902, BM-N0902
BM-B0903, BM-N0903
33 (1.30)
50 (1.97)
76 (2.99)
Terminal
Blocks &
Wiring
Power
40 (1.57)
BM-1100
Circuit
Protection
Enclosures
Tools
102 (4.02)
Pneumatics
38 (1.50)
43 (1.69)
BM-B0902, BM-N0902
BM-B0903, BM-N0903
76 (2.99)
102 (4.02)
190 (7.48)
Safety
Appendix
102 (4.02)
BM-1101
None
239 (9.41)
Terminal Blocks/Wiring Solutions
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Steppers/
Servos
Proximity
Sensors
Cable Ties, Natural Nylon 6.6
Part
Number
Motors &
Gearbox
e29-269
Cable Ties
Lashing Ties
Resistant to oils, grease, solvents and
petroleum products.
* BM-N2412, BM-N4912, BM-N7412 are UL
recognized, File E223175.
*No UL recognition on BM-N8912 or BM-N1012.
BM-N2412
Lashing Ties, Black Nylon 6.6
Loop
Package Price Part Number Package Price Min.
Tensile Strength
Quantity
Quantity
N (lbs)
<---> Not available in bulk pack
1120 (250)
BM-N2412 100
<---> Not available in bulk pack
1120 (250)
BM-N4912 100
<---> Not available in bulk pack
1120 (250)
BM-N7412 100
<---> Not available in bulk pack
1120 (250)
*BM-N8912 100
<---> Not available in bulk pack
1120 (250)
*BM-N1012 100
Part
Number
Length Width
mm (in.) mm (in.)
Max. Bundle Installation
Diameter
Tools
mm (in.)
240 (9.45)
50 (1.97)
12.6 (0.50)
490 (19.29) 12.6 (0.50)
135 (5.32)
740 (29.13) 12.6 (0.50)
204 (8.03)
890 (35.04) 12.6 (0.50)
248 (9.76)
1040 (40.94) 12.6 (0.50)
295 (11.61)
Hand install only
Releasable Ties
Easy-release tab for removing,
repositioning or reuse.
BM-R1576
Releasable Cable Ties, Natural Nylon 6.6
Min. Loop
Package
Package
Quantity Price Part Number Quantity Price Tensile Strength
N (lbs)
<---> Not available in bulk pack
220 (50)
BM-R1576 100
100
<--->
220 (50)
BM-R2076
Not available in bulk pack
<---> Not available in bulk pack
220 (50)
BM-R3076 100
Part
Number
Length Width
mm (in.) mm (in.)
Max. Bundle Installation
Diameter
Tools
mm (in.)
150 (5.9)
7.6 (0.30)
35 (1.38)
200 (7.9)
7.6 (0.30)
50 (1.97)
300 (11.8)
7.6 (0.30)
80 (3.15)
Hand install only
Mounting Head Ties
One-piece mounting head and cable tie.
No separate mounting accessory needed.
• UL Recognized, File E223175
BM-H1125
Mounting Head Cable Ties, Natural Nylon 6.6
Part
Number
Min. Loop
Mounting Max. Bundle
Package Price Part Number Package Price Tensile Strength Length Width
Accessories and
Head Hole Diameter
Quantity
Quantity
mm
(in.)
mm
(in.)
Installation Tools
N (lbs)
mm (in.) mm (in.)
BM-H1125 100
<--->
Not available in bulk pack
80 (18)
110 (4.33)
2.5 (0.10)
3.25 (0.13)
for #5 screw 22 (0.87)
(not included)
BM-H2048 100
<--->
Not available in bulk pack
220 (50)
200 (7.87)
4.8 (0.19)
5.3 (0.21) for
#10 screw (not 50 (1.97)
included)
BM-H3076 100
<--->
Not available in bulk pack
540 (121)
305 (12.01) 7.6 (0.30)
5.8 (0.23)
for #12 screw 76 (3.00)
(not included)
UV-Resistant Ties
For outdoor installation requiring high
tensile strength and high locking system
resistance. Resistant to oils, grease, atmospheric agents and salt. Using the hand tool
P/N BM-1101 is required due to the
amount of strength needed for bundling.
BM-B0901, BM-N0901
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-1100
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-1100
BM-1101
• Material: Nylon 12
• Operating Temperature:
-22° to 176°F (-30° to 80°C)
• Self-extinguishing UL 94-HB
• CE and RoHS compliant
BM-N1890
BM-N2690
UV Resistant Cable Ties, Black Nylon 12
Loop
Package Price Part Number Package Price Min.
Tensile Strength
Quantity
Quantity
N (lbs)
<---> Not available in bulk pack
350 (79)
BM-N1890 100
<---> Not available in bulk pack
500 (112)
BM-N2690 100
<---> Not available in bulk pack
500 (112)
BM-N3690 100
Part
Number
Length Width
mm (in.) mm (in.)
Max. Bundle Installation
Diameter
Tools
mm (in.)
180 (7.1)
9 (0.35)
43 (1.69)
265 (10.4)
9 (0.35)
65 (2.56)
360 (14.2)
9 (0.35)
93 (3.67)
BM-1101
Volume 14
e29-270
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Cable Ties
Company
Information
Systems
Overview
Identification Tags
Programmable
Controllers
Write-on marker ties for quick
identification of wires and cables.
• Vertical tags in one, two or
three-leg options
• Horizontal tags in single top-mount
or bottom-mount options
Field I/O
Software
C-more &
other HMI
ID Tag Style Cable Ties, Natural Nylon 6.6
Package
Part
Package
Part Number Quantity Price Number Quantity Price
BM-T12248 100
BM-T22248 100
<--->
<--->
Min. Loop Length Width
Tensile
mm
mm
Strength (in.)
(in.)
N (lbs)
Max. Tag
Bundle Description
Dia.
mm (in.) mm (in.)
One leg
220 (8.66) 4.8 (0.19) 54 (2.13) 13x28 (0.51x1.10)
vertical ID tag
BM-B0902, BM-N0902
BM-B0903, BM-N0903
Not available in bulk pack 220 (50)
Two leg
220 (8.66) 4.8 (0.19) 54 (2.13) 30x28 (1.18x1.10)
vertical ID tag
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-B0902, BM-N0902
BM-B0903, BM-N0903
Two leg
4.8 (0.19) 76 (2.99) 30x28 (1.18x1.10)
vertical ID tag
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-T32248 100
<--->
Not available in bulk pack 220 (50)
BM-T23048 100
<--->
Not available in bulk pack 220 (50)
300
(11.81)
BM-T33048 100
<--->
Not available in bulk pack 220 (50)
300
(11.81)
BM-T11125 100
<--->
Not available in bulk pack 80 (18)
BM-T22025 100
Not available in bulk pack 80 (18)
<--->
Not available in bulk pack 80 (18)
<--->
Installation Mounting
Tools
Accessories
Not available in bulk pack 220 (50)
Three leg
220 (8.66) 4.8 (0.19) 54 (2.13) 47x28 (1.85 x1.10)
vertical ID tag
BM-T21025 100
Drives
Three leg
4.8 (0.19) 76 (2.99) 47x28 (1.85 x1.10)
vertical ID tag
One leg
(0.80x0.36)
110 (4.33) 2.5 (0.10) 18 (0.71) 20.4x9.1
top-mounted
horizontal ID tag
One leg
(1.0x0.31)
100 (3.94) 2.5 (0.10) 18 (0.71) 25.4x8
bottom-mounted
horizontal ID tag
One leg
(1.0x0.31)
200 (7.87) 2.5 (0.10) 50 (1.97) 25.4x8
bottom-mounted
horizontal ID tag
• 4-way entry for convenient cable tie
installation
• Adhesive- mount - for use where drilling
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-B0901, BM-N0901
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-B0901, BM-N0901
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-B0901, BM-N0901
BM-B0902, BM-N0902
BM-B0903, BM-N0903
BM-B0901
BM-N0901
BM-B0902
BM-N0902
BM-B0903
BM-N0903
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
mounting holes is not possible
• Screw-mount - #6 Flathead screw
recommended (not included)
Relays/
Timers
Comm.
Cable Tie Mounts, Nylon 6.6
Part Number Color
Motors &
Gearbox
BM-1100
Cable Tie Accessories and Tools
Cable Tie Mounts
Soft
Starters
Package Price Size mm (in.) Use with Cable Ties Mounting
Quantity
mm(in.)
Method
Natural
100
<--->
19x190. (0.75x0.75) 3.6 (0.14) wide, max.
Adhesive
Black
100
<--->
19x190. (0.75x0.75) 3.6 (0.14) wide, max.
Adhesive
Natural
100
<--->
28x28 (1.1x1.1)
4.8 (0.19) wide, max.
Adhesive
Black
100
<--->
28x28 (1.1x1.1)
4.8 (0.19) wide, max.
Adhesive
Natural
100
<--->
28x28 (1.1x1.1)
4.8 (0.19) wide, max.
screw
Black
100
<--->
28x28 (1.1x1.1)
4.8 (0.19) wide, max.
screw
Screw hole
Power
Circuit
Protection
Adhesive mount Screw mount
Enclosures
Tools
BM-1101
Cable Tie Hand Tools
Cable Tie Installation Tools
Part Number Color
Package Price Description
Quantity
BM-1100
Blue
1
<--->
For use with cable ties from 2.5 mm (0.10 in.) wide to
4.8 mm (0.19 in.) wide
BM-1101
Red
1
<--->
For use with cable ties from 7.6 mm (0.30 in.) wide to
9 mm (0.35 in.) wide
Pneumatics
Safety
Appendix
Product
Index
BM-1100
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal
Blocks &
Wiring
Terminal Blocks/Wiring Solutions
e29-271
Wire – THHN Type and MTW Type
THHN10GYL
THHN4BK
MTW16WH
Applications
Features
Type THHN building wire is intended for
general purpose applications as defined
by the National Electrical Code (NEC). It is
appropriate for new construction or
rewiring for 600-volt applications. When
used as type THHN, the conductor is suitable for use in wet or dry locations at
temperatures not to exceed 90°C or not to
exceed 75°C in oil or coolants. When
used as type MTW, the conductor is suitable for use in dry locations at 90°C, or
not to exceed 60°C in wet locations or
where exposed to oils or coolants.
Conductors
Type MTW conductors are primarily used
in control cabinets, in machine tool applications and appliance wiring applications
at temperatures -25°C to 90°C. They
comply with the National Electrical Code
(NEC) and NFPA Standard 79. Voltage
rating for all applications is 600 volts.
THHN and MTW wire is sold in 500 foot
spools; certain sizes are also available in
2500 foot reels.
MTW10WH
Ratings
• THHN: stranded, uncoated copper
conductors per ASTM-B3, ASTM-B787
and ASTM-B8
• MTW: bare, annealed copper per
ASTM-B3, -B8 and -B787
VW-1 rated 14 AWG - 4 AWG
6 AWG and larger is rated for sunlight
resistance in all colors. All sizes are rated
"gasoline and oil resistant II."
Insulation
Color-coded, Polyvinyl Chloride (PVC)
heat- and moisture-resistant, flame-retardant compound per UL 1063 and UL 83
Jacket
THHN wire has a tough, polyamide,
Nylon outer covering per UL 1063 and
UL 83. Slick Nylon outer jacket for easy
pulling
Copper
Conductor
Copper
Conductor
PVC
Insulation
Please Note: Our prices on wire are
closely tied to the market price for
copper. This allows us to offer the best savings
possible if conditions are favorable; however, it
also means that our prices may increase if
market conditions warrant.
Nylon
Jacket
PVC
Insulation
THHN
Type
MTW
Type
Volume 14
e29-272
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wire – THHN Type
Company
Information
Systems
Overview
Programmable
Controllers
Type THHN Wire Specifications
Insulation Thickness Overall
Allowable
Size
Number of Cross-sectional (inches)
Outside
Diameter
Ampacities*
(AWG or kcmil) Strands
Area (mm2)
PVC
Nylon
(inches) (mm)
60°C 75°C
90°C
Approximate Standard
Weight (lbs) Packaging
500’/2500’ spool/reel
14
19
6.258
0.015
0.004
0.109
2.77
15
15
15
7.8/42.2
12
19
8.581
0.015
0.004
0.127
3.23
20
20
20
11.7/61.4
10
19
13.61
0.020
0.004
0.160
4.07
30
30
30
18.7
8
19
23.61
0.030
0.005
0.212
5.39
40
50
55
31.4
6
19
32.71
0.030
0.005
0.248
6.30
55
65
75
48.5
4
19
53.16
0.040
0.006
0.317
8.06
70
85
95
75.4
500’ or 2500’. Some
colors not offered in
2500’ reel.
500’
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
*Note: Allowable ampacity shown above is per the 2005 National Electrical Code. The above data is approximate and subject to normal manufacturing tolerances.
Motors &
Gearbox
Type THHN Wire
Part Number
Color
THHN14BK
THHN14WH
THHN14RD
THHN14BL
THHN14GN
THHN14YL
THHN14OR
THHN14BN
THHN14PL
THHN14GY
THHN14GYL
THHN14BW
THHN12BK
THHN12WH
THHN12RD
THHN12BL
THHN12GN
THHN12YL
THHN12OR
THHN12BN
THHN12GY
THHN12GYL
THHN10BK
THHN10WH
THHN10GN
THHN10YL
THHN10OR
THHN10BN
THHN10GYL
THHN8BK
THHN8GN
THHN8GYL
THHN6BK
THHN4BK
Black
Gauge Description
Steppers/
Servos
Spool/Reel Approx.
Length
Weight
Price
White
<--->
<--->
Red
<--->
Blue
<--->
Green
<--->
Yellow
Orange
14 AWG
Type THHN copper wire, 19 strands, 600 Volts
7.8 lbs.
Brown
Motor
Controls
Proximity
Sensors
Photo
Sensors
<--->
Limit
Switches
<--->
<--->
<--->
Encoders
Purple
Gray
<--->
Current
Sensors
Green/Yellow stripe
<--->
Blue/White stripe
<--->
Black
<--->
White
<--->
Red
<--->
Blue
<--->
Green
<--->
Yellow
12 AWG
Type THHN copper wire, 19 strands, 600 Volts
500'
11.7 lbs
<--->
Brown
<--->
Gray
<--->
Green/Yellow stripe
<--->
Black
<--->
White
<--->
Yellow
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
<--->
10 AWG
Type THHN copper wire, 19 strands, 600 Volts
18.7 lbs
<--->
Brown
<--->
Green/Yellow stripe
<--->
Black
<--->
8 AWG
Type THHN copper wire, 19 strands, 600 Volts
31.4lbs
Green/Yellow stripe
Power
<--->
Orange
Green
Temperature
Sensors
<--->
Orange
Green
Pressure
Sensors
Circuit
Protection
Enclosures
<--->
Tools
<--->
Black
6 AWG
Type THHN copper wire, 19 strands, 600 Volts
48.5 lbs
<--->
Black
4 AWG
Type THHN copper wire, 19 strands, 600 Volts
75.4 lbs
<--->
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-273
Wire – THHN Type
Type THHN Wire
Part Number
Color
THHN14BK25
THHN14WH25
THHN14RD25
THHN14BL25
THHN14GN25
THHN14YL25
THHN14OR25
THHN14BN25
THHN14PL25
THHN14GY25
THHN14BW25
THHN12BK25
THHN12WH25
THHN12RD25
THHN12BL25
THHN12GN25
THHN12YL25
THHN12OR25
THHN12BN25
Black
Gauge Description
Spool/Reel Approx.
Length
Weight
Price
White
<--->
<--->
Red
<--->
Blue
<--->
Green
Yellow
<--->
14 AWG
Type THHN copper wire, 19 strands, 600 Volts
42.2 lbs.
<--->
Orange
<--->
Brown
<--->
<--->
Purple
Gray
2500'
<--->
Blue/White stripe
<--->
Black
<--->
White
<--->
Red
<--->
Blue
Green
12 AWG
Type THHN copper wire, 19 strands, 600 Volts
61.4 lbs
<--->
<--->
Yellow
<--->
Orange
<--->
Brown
<--->
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wire – MTW Type
Company
Information
Systems
Overview
Programmable
Controllers
Type MTW Wire Specifications
Size
Number of
(AWG or kcmil) Strands
Insulation
Overall
Cross-sectional Thickness (inches) Outside Diameter
2
Area (mm )
PVC
(inches) (mm)
18
16
6.113
0.030
0.110
2.79
16
26
7.645
0.030
0.123
3.12
14
19
8.814
0.030
0.132
3.35
12
19
11.581
0.030
0.151
3.84
10
19
21.319
0.030
0.205
5.21
Allowable
Ampacities*†
60°C
75°C
6
Approximate Standard
Weight (lbs) Packaging
500’/2500’
spool/reel
6
4.6/26.8
8
8
6.5/34.4
15
15
9.0/46.8
20
20
13.2/71.0
30
30
20.9
500’ or 2500’.
Some colors not
offered in 2500’ reel.
Field I/O
Software
C-more &
other HMI
Drives
500’
*Note: Allowable ampacity shown above is per the 2005 National Electrical Code. †Note: MTW conductor ampacity based on Cooper conductors with 60°C and 75°C as
specified by NFPA79. The above data is approximate and subject to normal manufacturing tolerances.
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Type MTW Wire
Part Number
MTW18BK
MTW18WH
MTW18RD
MTW18BL
MTW18GN
MTW18YL
MTW18OR
MTW18BN
MTW18PL
MTW18GY
MTW18BW
MTW16BK
MTW16WH
MTW16RD
MTW16BL
MTW16GN
MTW16YL
MTW16OR
MTW16BN
MTW16PL
MTW16GY
MTW16BW
Color
Gauge
Description
Spool/Reel Length
Approx. Weight Price
Black
White
<--->
<--->
Red
<--->
Blue
<--->
Green
<--->
Yellow
18 AWG
Type MTW copper wire, 16 strands, 600 Volts
4.6 lbs
<--->
Orange
<--->
Brown
<--->
Purple
<--->
Gray
<--->
Blue/White
<--->
500'
Black
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
White
<--->
<--->
Pressure
Sensors
Red
<--->
Blue
<--->
Temperature
Sensors
Green
Yellow
<--->
16 AWG
Type MTW copper wire, 26 strands, 600 Volts
6.5 lbs
<--->
Orange
<--->
Brown
Purple
<--->
<--->
Gray
<--->
Blue/White
<--->
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-275
Wire – MTW Type
Type MTW Wire
Part Number
MTW14BK
MTW14WH
MTW14RD
MTW14BL
MTW14GN
MTW14YL
MTW14OR
MTW14BN
MTW14PL
MTW14GY
MTW14BW
MTW12BK
MTW12WH
MTW12RD
MTW12BL
MTW12GN
MTW12YL
MTW12OR
MTW12BN
MTW12GY
MTW10BK
MTW10WH
MTW10GN
MTW10YL
MTW10OR
MTW10BN
Color
Gauge
Description
Spool/Reel Length Approx. Weight Price
Black
<--->
White
<--->
Red
<--->
Blue
<--->
Green
Yellow
<--->
14 AWG
Type MTW copper wire, 19 strands, 600 Volts
9.0 lbs
<--->
Orange
<--->
Brown
<--->
Purple
<--->
Gray
<--->
Blue/White
<--->
Black
<--->
White
<--->
500'
Red
<--->
Blue
Green
<--->
12 AWG
Type MTW copper wire, 19 strands, 600 Volts
13.2 lbs
<--->
Yellow
<--->
Orange
<--->
Brown
<--->
Gray
<--->
Black
<--->
White
<--->
Green
Yellow
10 AWG
Type MTW copper wire, 19 strands, 600 Volts
20.9 lbs
<--->
<--->
Orange
<--->
Brown
<--->
Volume 14
e29-276
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wire – MTW Type
Company
Information
Systems
Overview
Type MTW Wire
Part Number
MTW18BK25
MTW18WH25
MTW18RD25
MTW18BL25
MTW18GN25
MTW18YL25
MTW18OR25
MTW18BN25
MTW18PL25
MTW18GY25
MTW18BW25
MTW16BK25
MTW16WH25
MTW16RD25
MTW16BL25
MTW16GN25
MTW16YL25
MTW16OR25
MTW16BN25
MTW16PL25
MTW16GY25
MTW16BW25
MTW14BK25
MTW14WH25
MTW14RD25
MTW14BL25
MTW14GN25
MTW14YL25
MTW14OR25
MTW14BN25
MTW14PL25
MTW14GY25
MTW14BW25
MTW12BK25
Color
Black
White
Red
Blue
Green
Yellow
Orange
Brown
Purple
Gray
Blue/White stripe
Black
White
Red
Blue
Green
Yellow
Orange
Brown
Purple
Gray
Blue/White stripe
Black
White
Red
Blue
Green
Yellow
Orange
Brown
Purple
Gray
Blue/White stripe
Black
Description
Programmable
Controllers
Spool/Reel Length Approx. Weight Price
Type MTW copper wire, 18 AWG, 16 strands, 600 Volts
Type MTW copper wire, 16 AWG, 26 strands, 600 Volts
Type MTW copper wire, 14 AWG, 19 strands, 600 Volts
Type MTW copper wire, 12 AWG, 19 strands, 600 Volts
26.8 lbs
2500'
34.4 lbs
46.8 lbs
71.0 lbs
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-277
Wire – TFFN Type
Copper
Conductor
Features
Ratings
Conductors
VW-1 rated and rated "gasoline
and oil resistant II"
PVC
Insulation
Stranded,
uncoated
copper
conductors per ASTM-B3, ASTMB787 and ASTM-B8
TFFN16WH
Insulation
Applications
Type TFFN (stranded) conductors
are primarily used as fixture wire as
specified by the National Electrical
Code (NEC), at temperatures not to
exceed 90°C in dry locations.
Voltage rating is 600 volts.
TFFN wire is sold in 500 foot
spools; certain sizes are also available in 2500 foot reels.
Nylon
Jacket
Color-coded Polyvinyl Chloride
(PVC) heat- and moisture-resistant,
flame-retardant compound per
UL-1063 and UL-83
Jacket
Tough, polyamide, nylon outer
covering per UL-1063 and
UL-83. Slick Nylon outer jacket for
easy pulling.
TFFN
Type
Type TFFN Wire Specifications
Insulation
Size
Number of Cross-sectional
Area (mm2)
Thickness
Strands
(AWG or kcmil)
(According to NEC) (inches)
18
16
16
26
3.548
4.645
0.015
0.015
Nylon Jacket
Thickness
(inches)
0.004
0.004
Overall Outside
Standard
Allowable Approx.
Diameter
Ampacities* Weight (lbs) Packaging
500’/2500’ spool/reel
(inches) (mm)
0.088
0.101
2.24
2.545
6
8
4/20
5.5/27.5
500’ or 2500’
*Note: Allowable ampacity shown above is per the 2005 National Electrical Code, Section 402, Table 402.5.
The above data is approximate and subject to normal manufacturing tolerances.
Type TFFN Wire
Part Number
Color
TFFN18BK
TFFN18WH
TFFN18RD
TFFN18BL
TFFN18GN
TFFN18YL
TFFN18OR
TFFN18BN
TFFN18PL
TFFN18GY
TFFN18BW
TFFN16BK
TFFN16WH
TFFN16RD
TFFN16BL
TFFN16GN
TFFN16YL
TFFN16OR
TFFN16BN
TFFN16GY
TFFN16BW
Black
Gauge
Description
Spool/Reel Length Approx. Weight Price
White
<--->
<--->
Red
<--->
Blue
<--->
Green
Yellow
<--->
18 AWG
Type TFFN copper wire, 16 strands, 600 Volts
4 lbs
<--->
Orange
<--->
Brown
<--->
<--->
Purple
Gray
<--->
Blue/White
500'
<--->
Black
White
<--->
<--->
Red
<--->
Blue
<--->
Green
Yellow
16 AWG
Type TFFN copper wire, 26 strands, 600 Volts
5.5 lbs
<--->
<--->
Orange
<--->
Brown
Gray
<--->
<--->
Blue/White
<--->
Volume 14
e29-278
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wire – TFFN Type
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
Type TFFN Wire
Part Number
Color
TFFN18BK25
TFFN18WH25
TFFN18RD25
TFFN18BL25
TFFN18GN25
TFFN18YL25
TFFN18OR25
TFFN18BN25
TFFN18PL25
TFFN18GY25
TFFN18BW25
TFFN16BK25
TFFN16WH25
TFFN16RD25
TFFN16BL25
TFFN16GN25
TFFN16YL25
TFFN16OR25
TFFN16BN25
TFFN16PL25
TFFN16GY25
TFFN16BW25
Black
Gauge
Description
Software
Spool/Reel Length Approx. Weight Price
White
<--->
<--->
Red
<--->
Blue
<--->
Green
<--->
Yellow
18 AWG
Type TFFN copper wire, 16 strands, 600 Volts
20 lbs
<--->
C-more &
other HMI
Drives
Soft
Starters
Orange
<--->
Motors &
Gearbox
Brown
Purple
<--->
<--->
Steppers/
Servos
Gray
<--->
Blue/White
<--->
2500'
Black
<--->
White
<--->
Red
<--->
Blue
<--->
Green
Yellow
Motor
Controls
Proximity
Sensors
Photo
Sensors
<--->
16 AWG
Type TFFN copper wire, 26 strands, 600 Volts
27.5 lbs
<--->
Orange
<--->
Brown
Purple
<--->
<--->
Gray
<--->
Blue/White
<--->
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-279
Wire – Gauge Conversion Tables
American Wire Gauge Conversion Chart*
This cross reference shows equivalent nominal values. Actual cross sections may vary.
AWG
mm2
AWG
G
mm
m2
30
0.05
6
16
28
0.08
4
25
26
0.14
2
35
24
0.25
1
50
22
0.34
1/0
55
21
0.38
2/0
70
20
0.50
3/0
95
18
0.75
4/0
120
17
1.00
300MCM
150
16
1.50
350MCM
185
14
2.50
500MCM
240
12
4
600MCM
300
10
6
750MCM
400
8
10
1000MCM
500
*Note: Table shows commercially used equivalent values.
You will find product MSDS information and a complete
glossary of wire terminology on our Web site at
http://support.automationdirect.com/products/wire.html
Volume 14
e29-280
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Flexible Cord
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Type SJEOOW and
SEOOW Flexible Cord
Type W Flexible Cord
Applications
Type W 2000 Volt flexible cords are
permitted for use as specified by Article
400 and related articles of the National
Electrical Code. Some typical applications
for Type W cords include industrial and
light- to medium-duty mining applications;
heavy-duty service as power supply cable;
AC systems (grounded and ungrounded);
mobile and portable electrical equipment;
motor and battery leads. Four-conductor
cables may be used on two- or threephase AC systems with one conductor used
for grounding. Temperature range is
-40°C (-40°F) minimum to 90°C (194°F)
maximum.
Type SJEOOW 300 Volt and type SEOOW
600 Volt flexible cords are permitted for
use as specified by Article 400 and related
articles of the National Electrical Code.
Some typical applications include wiring
for industrial machinery, washing machines
and various other large appliances; heavyduty tools; motors; and temporary electrical power and lighting installations for
construction sites. Type SJEOOW and
SEOOW cords are suitable for use in
(i) dry locations not to exceed minimum
-50°C-(58°F) or maximum 105°C (221°F)
or (ii) wet locations or other applicable
locations. S type cords may be completely
immersed in water, or when exposed to oill
or coolant at temperatures not to exceed
60°C (140°F). They are ideal for flex applications in harsh environments where the
highest degree of oil resistance and
extended service life are essential.
CONSTRUCTION
Type SJEOOW and Type SEOOW flexible
cords are manufactured using bare flexible
stranded Class K copper conductors, and
heat, moisture and oil resistant
thermoplastic-elastomer (TPE) insulation.
The insulated conductors are cabled with
non-wicking polypropylene fillers, with a
tissue-paper separator wrapped around
the assembly for easier removal. A heat,
moisture and oil resistant flexible TPE
jacket is extruded over the assembly to
complete the construction.
Applications
Flexible Cord Usage
These flexible cords can be suspended, but
must be connected to devices and to
fittings so that tension is not transmitted to
joints or terminals (per section 400-10 of
NEC codes in which strain relievers are
recommended). When used to connect
utilization equipment (such as power
generators), to facilitate frequent interchange, that equipment must have an
attached plug.
Flexible cords are not permitted to be run
through walls, structural ceilings,
suspended/dropped ceilings, floors, or to
be attached to building surfaces.
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
CONSTRUCTION
Relays/
Timers
Type W flexible cords are manufactured
using fully stranded bare copper conductors, premium-grade color-coded 90°C
(194°F) insulation and black rubber 90°C
(194°F) rated chlorinated polyethelene
(CPE) jacket. A polyester or paper tape
separates the copper conductors from the
EPDM
(Ethylene Propylene Diene
Monomer) rubber insulation. The insulated
conductors are assembled round with
fillers as needed. The cable is covered with
a black CPE (chlorinated polyethelene)
rubber jacket. The jacket may be applied
in two layers. Two-layer jackets are
reinforced by a braid of synthetic material
between the layers.
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-281
Flexible Cord – Material Specifications
Flexible Cord Material Specifications
Type
W
Specification
CPE Rubber
SJEOOW
SEOOW
TPE
General Specifications
UV and Ozone Resistance
Temperature
Good
Good
-40°C to 90°C
(-40°F to 194°F)
-50°C to 105°C
(-58°F to 221°F)
-40°C
-40°C
Good
Good
15,000
15,000
Cold Bend Test
Abrasion and Cut-through Resistance
Flexing (# of cycles)
Tensile Strength (psi) @ 200% elongation
Burn Resistance
Oxidation Resistance
Water Resistance
Weld Slag (Burn) Resistance
1,200
800
Good
Good
Good
Good
Good
Good
Good
Good
FT1 and FT2
FT1 and FT2
FT5
FT2
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Flame Test
UL Test Standards
CSA Test Standards
Chemical Resistance
Acids
Alkalines
Alcohols
Most Solvents
Oils
Gasoline
Greases
Minimum Bending Radius
Overall Cable Diameter, inches [mm]
Conductor Insulation
Thickness (inches)
1.000 [25.4] and less
1.001 to 2.000 [25.4 to 50.8]
2.001 [50.82] and over
Minimum Bending Radius as a Multiple of Cable Diameter
0.169 [4.3] and smaller
0.170 [4.32] and larger
4 [101.6]
5 [127.0]
6 [152.4]
5 [127.0]
6 [152.4]
7 [177.8]
Note: Dimensions are in inches. 1 inch = 1,000 mils.
Volume 14
e29-282
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Flexible Cord – Type SJEOOW
Company
Information
Systems
Overview
Features
Approvals
• TPE cord. 105°C (221°F),
(thermoplastic-elastomer)
300 VAC maximum
• Rated as hard-usage service cord
• Approved for outdoor use
• May be completely immersed in water
• Premium oil resistance and flexibility
• UL Standard 62 for Flexible Cords
File No. E46194
• CSA standard 22.2 No. 49 for Flexible Cords
CSA File No. 224650
Meets CSA FT-2
• MIL Spec: JC 580B
• Meets Mine Safety and Health Admin
(MSHA) flame resistance for mining
applications
• OSHA
• RoHS compliant
Conductors
Extra flexible, fully annealed, stranded,
Class K copper per ASTM B-174
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Insulation
Premium-grade, oil-resistant, color-coded
TPE (thermoplastic-elastomer)
Steppers/
Servos
Jacket
Motor
Controls
Premium grade, oil-resistant, black TPE
Proximity
Sensors
Temperature range:
-50°C to 105°C (-58°F to 221°F)
Photo
Sensors
Limit
Switches
Type SJEOOW 300 Volt Flexible Cord
Part Number
SJEOOW-18-2BK250
SJEOOW-18-3BK250
SJEOOW-18-4BK250
SJEOOW-16-2BK250
SJEOOW-16-3BK250
SJEOOW-16-4BK250
SJEOOW-14-2BK250
SJEOOW-14-3BK250
SJEOOW-14-4BK250
SJEOOW-12-2BK250
SJEOOW-12-3BK250
SJEOOW-12-4BK20
SJEOOW-12-4BK50
SJEOOW-12-4BK250
SJEOOW-10-2BK250
SJEOOW-10-3BK250
SJEOOW-10-4BK20
SJEOOW-10-4BK50
SJEOOW-10-4BK250
Encoders
AWG/ # of Conductor Nominal Insulation Nominal Overall Ampacity Spool/Coil Approximate Price
Conductors Stranding Thickness in. [mm] Diameter in. [mm]
Length ft. Weight (lbs)
(#/AWG)
Current
Sensors
18/2
16 X 30
0.03 [0.76]
0.290 [7.36]
10
11.0
<--->
18/3
16 X 30
0.03 [0.76]
0.310 [7.87]
10
13.8
<--->
18/4
16 X 30
0.03 [0.76]
0.335 [8.5]
7
16.5
<--->
16/2
26 X 30
0.03 [0.76]
0.315 [8.0]
13
13.5
<--->
16/3
26 X 30
0.03 [0.76]
0.330 [8.32]
13
16.8
<--->
16/4
26 X 30
0.03 [0.76]
0.360 [9.14]
10
19.5
<--->
14/2
41 X 30
0.03 [0.76]
0.345 [8.76]
18
17.0
<--->
14/3
41 X 30
0.03 [0.76]
0.370 [9.14]
18
21.0
<--->
14/4
41 X 30
0.045 [1.14]
0.400 [10.16]
15
26.0
<--->
12/2
65 X 30
0.045 [1.14]
0.415 [10.54]
25
24.3
<--->
12/3
65 X 30
0.045 [1.14]
0.430 [10.92]
25
30.8
<--->
12/4
65 X 30
0.045 [1.14]
0.475 [12.06]
20
20
3.2
<--->
Terminal
Blocks &
Wiring
12/4
65 X 30
0.045 [1.14]
0.475 [12.06]
20
50
8.0
<--->
Power
12/4
65 X 30
0.045 [1.14]
0.475 [12.06]
20
39.3
<--->
10/2
104 X 30
0.045 [1.14]
0.549 [13.94]
30
41.5
<--->
10/3
104 X 30
0.045 [1.14]
0.580 [14.73]
30
54.0
<--->
10/4
104 X 30
0.045 [1.14]
0.640 [16.256]
25
20
5.3
<--->
10/4
104 X 30
0.045 [1.14]
0.640 [16.256]
25
50
13.2
<--->
Tools
10/4
104 X 30
0.045 [1.14]
0.640 [16.256 ]
25
250
69.0
<--->
Pneumatics
250
250
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Circuit
Protection
Enclosures
Ampacity values are based on NEC Table 400-5(A).
Safety
Please Note: Our prices on flexible
cord are closely tied to the market price
for copper. This allows us to offer the best savings
possible if conditions are favorable; however, it
also means that our prices may increase if
market conditions warrant.
Color Code
No. of Conductors
2
3
4
Appendix
Color Sequence
White, Black
White, Black, Green
White, Black, Green, Red
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-283
Product
Index
Part #
Index
Flexible Cord – Type SEOOW
Features
Approvals
• TPE cord, 105°C (221°F),
(thermoplastic-elastomer)
600 VAC maximum
• Rated as extra hard-usage service cord
• Approved for outdoor use
• May be completely immersed in water
• Premium oil resistance and flexibility
• UL Standard 62 for Flexible Cords
File No. E46194
• CSA standard 22.2 No. 49 for Flexible Cords
CSA File No. 224650
Meets CSA FT-2
• MIL Spec: JC 580B
• Meets Mine Safety and Health Admin
(MSHA) flame resistance for mining
applications
• OSHA
• RoHS compliant
Conductors
Extra flexible, fully annealed, stranded,
Class K copper, per ASTM B-174
Insulation
Oil-resistant, 105°C (221°F), color-coded
TPE (thermoplastic-elastomer)
Jacket
Premium grade, oil-resistant, black TPE.
Temperature range: -50°C to 105°C
(-58°F to 221°F)
Type SEOOW 600 Volt Flexible Cord
Part Number
SEOOW-18-2BK250
SEOOW-18-3BK250
SEOOW-18-4BK20
SEOOW-18-4BK50
SEOOW-18-4BK250
SEOOW-16-2BK250
SEOOW-16-3BK250
SEOOW-16-4BK20
SEOOW-16-4BK50
SEOOW-16-4BK250
SEOOW-14-2BK250
SEOOW-14-3BK250
SEOOW-14-4BK20
SEOOW-14-4BK50
SEOOW-14-4BK250
SEOOW-12-2BK250
SEOOW-12-3BK250
SEOOW-12-4BK20
SEOOW-12-4BK50
SEOOW-12-4BK250
SEOOW-10-2BK250
SEOOW-10-3BK250
SEOOW-10-4BK20
SEOOW-10-4BK50
SEOOW-10-4BK250
Conductor
AWG/ # of Stranding Nominal Insulation Nominal Overall
Ampacity Spool/Coil Approximate Price
Conductors (#/AWG) Thickness in. [mm] Diameter in. [mm]
Length ft Weight (lbs)
18/2
16 X 30
0.03 [0.76]
0.345 [8.76]
10
18/3
16 X 30
0.03 [0.76]
0.365 [9.27]
10
14.8
<--->
17.3
18/4
16 X 30
0.03 [0.76]
0.395 [10]
7
<--->
20
1.6
18/4
16 X 30
0.03 [0.76]
0.395 [10]
7
<--->
50
4.0
18/4
16 X 30
0.03 [0.76]
0.395 [10]
7
<--->
20.3
16/2
26 X 30
0.03 [0.76]
0.370 [9.4]
13
<--->
17.8
16/3
26 X 30
0.03 [0.76]
0.390 [9.9]
13
<--->
20.3
16/4
26 X 30
0.03 [0.76]
0.420 [10.67]
10
<--->
20
2.0
16/4
26 X 30
0.03 [0.76]
0.420 [10.67]
10
<--->
50
5.0
16/4
26 X 30
0.03 [0.76]
0.420 [10.67]
10
<--->
24.8
<--->
14/2
41 X 30
0.045 [1.14]
0.505 [12.82]
18
14/3
41 X 30
0.045 [1.14]
0.525 [13.335]
18
31.5
<--->
37.3
14/4
41 X 30
0.045 [1.14]
0.575 [14.6]
15
<--->
20
3.4
14/4
41 X 30
0.045 [1.14]
0.575 [14.6]
15
<--->
50
8.3
14/4
41 X 30
0.045 [1.14]
0.575 [14.6]
15
<--->
45.8
12/2
65 X 30
0.045 [1.14]
0.570 [14.48]
25
<--->
40.8
12/3
65 X 30
0.045 [1.14]
0.595 [15.11]
25
<--->
49.8
12/4
65 X 30
0.045 [1.14]
0.645 [16.38]
20
<--->
20
5.0
12/4
65 X 30
0.045 [1.14]
0.645 [16.38]
20
<--->
50
12.0
12/4
65 X 30
0.045 [1.14]
0.645 [16.38]
20
<--->
60.5
10/2
104 X 30
0.045 [1.14]
0.626 [15.9]
30
<--->
51.8
10/3
104 X 30
0.045 [1.14]
0.665 [16.89]
30
<--->
64.8
10/4
104 X 30
0.045 [1.14]
0.705 [17.9]
25
<--->
20
6.0
10/4
104 X 30
0.045 [1.14]
0.705 [17.9]
<--->
25
50
15.0
10/4
104 X 30
0.045 [1.14]
0.705 [17.9]
<--->
25
250
79.0
<--->
250
250
250
250
250
Ampacity values are based on NEC® Table 400-5(A).
Please Note: Our prices on flexible
cord are closely tied to the market price
for copper. This allows us to offer the best savings
possible if conditions are favorable; however, it
also means that our prices may increase if
market conditions warrant.
Color Code
No. of Conductors
2
3
4
Color Sequence
White, Black
White, Black, Green
White, Black, Green, Red
Volume 14
e29-284
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Flexible Cord – Type W Round
Company
Information
Systems
Overview
Features
Programmable
Controllers
Approvals
• CPE cord, 90°C (194°F),
(chlorinated polyethelene)
2000 VAC maximum
• Stands up to severe environmental
conditions
• Excellent flexibility and impact resistance
• Resistant to exposure to oil, acid, alkalies,
heat, moisture and most chemicals
• Cable core bound for superior flexibility
and toughness
• UL Type W, File No. E308664
• CSA File No. 236844. Meets FT-5 flame test
• Meets Mine Safety and Health Admin
(MSHA) flame resistance for mining
applications
• OSHA
• RoHS compliant
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Conductors
Motors &
Gearbox
Extra flexible, fully annealed, stranded,
bare copper
Steppers/
Servos
Insulation
Motor
Controls
Premium-grade,
color-coded,
90°C
(194°F) EPDM (Ethylene Propylene Diene
Monomer)
Proximity
Sensors
Jacket
Photo
Sensors
Black
Rubber
CPE
(chlorinated
polyethylene), 90°C (194°F)
Limit
Switches
Temperature range:
Encoders
-40°C to 90°C (-40°F to 194°F)
Current
Sensors
Pressure
Sensors
Type W 2000 Volt Flexible Cord
Part Number
W-8-4BK10
W-8-4BK20
W-8-4BK25
W-8-4BK50
W-8-4BK75
W-8-4BK100
W-8-4BK150
W-8-4BK250
Nominal Insulation Nominal Overall
AWG/ # of Conductor Thickness
Diameter
Ampacity
Conductors Strand
in. [mm]
in. [mm]
Spool/Coil Approximate
Length ft Weight (lbs)
Temperature
Sensors
Price
Pushbuttons/
Lights
8/4
133
0.06 [1.52]
0.985 [25.02]
65
10
6.0
<--->
8/4
133
0.06 [1.52]
0.985 [25.02]
65
20
12.5
<--->
8/4
133
0.06 [1.52]
0.985 [25.02]
65
25
15.5
<--->
8/4
133
0.06 [1.52]
0.985 [25.02]
65
50
30.5
<--->
Relays/
Timers
8/4
133
0.06 [1.52]
0.985 [25.02]
65
75
46.0
<--->
Comm.
8/4
133
0.06 [1.52]
0.985 [25.02]
65
100
119.0
<--->
8/4
133
0.06 [1.52]
0.985 [25.02]
65
150
151.0
<--->
8/4
133
0.06 [1.52]
0.985 [25.02]
65
250
229.0
<--->
Process
Terminal
Blocks &
Wiring
Power
Ampacity values are based on 90°C conductor and 30°C ambient temperature per NEC® Table 400-5(B).
Circuit
Protection
Enclosures
Tools
Pneumatics
Please Note: Our prices on flexible
cord are closely tied to the market price
for copper. This allows us to offer the best savings
possible if conditions are favorable; however, it
also means that our prices may increase if
market conditions warrant.
Color Code
Safety
No. of Conductors Color Sequence
White, Black, Green, Red
4
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-285
Multi-Conductor Flexible Control Cable
Multi-conductor flexible control cable from AutomationDirect is
available in sizes from 18 AWG to 10 AWG with 3 to 41
unshielded conductors. Individual conductors are bare copper
and stranded for flexibility, with black PVC/Nylon insulation and
marked with numbers for easy identification. A convenient
ground conductor is included in the conductor count of each
cable and has insulation that is green with a yellow line. The
cable’s outer jacket is a flexible, premium grade PVC that is
resistant to sunlight, oil, and moisture penetration, making these
cables suitable for wet and dry locations as well as outdoors.
Although not suitable for continuous flexing applications, these
cables are ideal for both stationary and flexible applications
with limited mechanical stress and free movement without any
tensile stress, loads or forced movements.
With multiple ratings and approvals, AutomationDirect flexible
multi-conductor control cable has the versatility to meet a wide
range of industrial applications. Tray Cable Exposed Run, UL
Type TC-ER, enables our cable to be installed between a cable
tray and the utilization equipment or device without the need for
metal conduit and/or armor resulting in installation and maintenance savings. With the Machine Tool Wire rating, UL Type
MTW, these cables meet NFPA 79, Electrical Standard for
Industrial Machinery. Other ratings and approvals include Wind
Turbine Tray Cable UL Type WTTC, Class 1 Division 2
Hazardous Locations, Submersible Pump, and Direct Burial.
When combined with AutomationDirect ZIPport multi-wire
connectors, our flexible multi-conductor cables provide an
economical way to organize and simplify control wiring in facilities and during assembly of machinery. These cables are made
in the USA and are available in 100 foot, 250 foot, 500 or
1000 foot reels.
Features
• 18 AWG to 10 AWG, 3 to 41 conductors including a ground
• Individual conductors have black PVC/Nylon insulation and are
marked with identification numbers
• Rugged PVC outer jacket
• Green/yellow ground wire included
• Multiple ratings and approvals include Type TC-ER (eliminates
need for conduit/armor), Type MTW (meets NFPA 79), WTTC,
Class 1 Division 2, Submersible Pump, Direct Burial, Wet and Dry
Location, Oil Resistant, Sunlight Resistant
• Flexibility for easy installation
• 100 foot, 250 foot, 500 or 1000 foot reels
• Made in the USA
• Ideal for use with ZIPport multi-wire connectors (as shown below)
Cable Use Examples*:
®
* Cables shown using AutomationDirects’s ZIPport
multi-wire connectors. See Terminal Blocks & Wiring
Solutions section for further information.
Volume 14
e29-286
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
18 Gauge Multi-Conductor Flexible
Control Cable
Company
Information
Systems
Overview
Programmable
Controllers
18 Gauge Multi-Conductor Flexible Control Cable Specifications
Conductor Gauge & Stranding 18 AWG 16/30 bare copper
600V (Type TC)
Voltage Rating
FT4, IEEE 1202/383, ICEA T-29-520
Flame Rating
Oil Resistance
1000V (Type WTTC)
Field I/O
UL1685, UL MTW NFPA 79 2007
Software
Oil Res I & II
Capacitance
Resistance
Impedance
Operating Temperature
Jacket Material
Conductor Insulation
Conductor Markings
Temperature Rating
Cold Bend
Cold Impact
26 pF/ft Nom.
UL Type WTTC UL2277
6.92 Ω D.C. per 1000 FT @ 68°F (20°C)
UL Type TC UL1277
86 Ω
c(UL) 600V CIC
-40°C to 90°C (-40°F to 194°F)
c(UL) 1000V AWM I/II A/B 600V 90°C (194°F)
Flexible Gray PVC - sunlight & oil resistant
UL Type TC-ER (Exposed Run) per UL1277 or DP1 (Data Process)
Min. Bend Radius
6x diameter
0.015 Inch, PVC + 0.005 Inch, NYLON
“#1-ONE”, “2-TWO”, “3-THREE”, etc...
Applicable Standards
C-more &
other HMI
Drives
Class 1 Division II per NEC 336, 392, 501
Motors &
Gearbox
UL 83 NEC Type PVC/Nylon conductors
75°C (167°F) Wet, 90°C (194°F) Dry
Direct Burial
-40°C (-40°F) per UL 1277
Submersible Pump
-40°C (-40°F) per UL 1277
MTW Flexing (meets NFPA 79)
Steppers/
Servos
Motor
Controls
ICEA S-73-532
Proximity
Sensors
ICEA S-95-658 (NEMA WC-70)
Photo
Sensors
18 Gauge Multi-Conductor Flexible Control Cable
Part Number
V40166-100
V40166-250
V40166-1000
V40168-100
V40168-250
V40168-1000
V40170-100
V40170-250
V40170-1000
V40172-100
V40172-250
V40172-1000
V40174-100
V40174-250
V40174-1000
V40176-100
V40176-250
V40176-1000
V40178-100
V40178-250
V40178-1000
V40180-100
V40180-250
V40180-1000
Number of
Conductors
(includes
ground)
Overall
Overall Jacket
AWG Strand Conductor
Thickness
Insulation
Thickness (Mils) (Mils)
3
Nominal
O.D.
(Inches
±10%)
0.28
4
0.31
5
0.32
Installed
Reel
Bend
Length
Radius
(inches)* (ft)
1.70
1.84
1.91
50
7
0.36
18
Soft
Starters
16/30
2.13
20
9
0.39
12
0.44
18
0.55
2.36
2.63
3.27
65
25
0.62
3.71
Approx.
Weight Price
(lbs)
100
7.8
<--->
250
19.5
<--->
1000
78.0
<--->
100
8.8
<--->
250
22.0
<--->
1000
88.0
<--->
100
9.7
<--->
250
24.2
<--->
1000
97.0
<--->
100
11.6
<--->
250
29.0
<--->
1000
116.0
<--->
100
13.5
<--->
250
33.8
<--->
1000
135.0
<--->
100
16.3
<--->
250
40.7
<--->
1000
163.0
<--->
100
25.1
<--->
250
62.9
<--->
1000
251.0
<--->
100
31.5
<--->
250
78.7
<--->
1000
315.0
<--->
* Installed bend radius = 6x diameter
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-287
16 Gauge Multi-Conductor Flexible
Control Cable
16 Gauge Multi-Conductor Flexible Control Cable Specifications
Conductor Gauge & Stranding 16 AWG 26/30 bare copper
Voltage Rating
FT4, IEEE 1202/383, ICEA T-29-520
Flame Rating
600V (Type TC)
UL1685, UL MTW NFPA 79 2007
Oil Resistance
1000V (Type WTTC)
Oil Res I & II
Capacitance
Resistance
Impedance
Operating Temperature
Jacket Material
Conductor Insulation
Conductor Markings
Temperature Rating
Cold Bend
Cold Impact
29.3 pF/ft Nom.
UL Type WTTC UL2277
4.35 Ω D.C. per 1000 FT @ 68°F (20°C)
UL Type TC UL1277
76 Ω
c(UL) 600V CIC
-40°C to 90°C (-40°F to 194°F)
c(UL) 1000V AWM I/II A/B 600V 90°C (194°F)
Flexible Gray PVC - sunlight & oil resistant
UL Type TC-ER (Exposed Run) per UL1277 or DP1 (Data Process)
Min. Bend Radius
6x diameter
0.015 Inch, PVC + 0.005 Inch, NYLON
“#1-ONE”, “2-TWO”, “3-THREE”, etc...
Applicable Standards
Class 1 Division II per NEC 336, 392, 501
UL 83 NEC Type PVC/Nylon conductors
75°C (167°F) Wet, 90°C (194°F) Dry
Direct Burial
-40°C (-40°F) per UL 1277
Submersible Pump
-40°C (-40°F) per UL 1277
MTW Flexing (meets NFPA 79)
ICEA S-73-532
ICEA S-95-658 (NEMA WC-70)
16 Gauge Multi-Conductor Flexible Control Cable
Part Number
V50196-100
V50196-250
V50196-1000
V50198-100
V50198-250
V50198-1000
V50200-100
V50200-250
V50200-1000
V50202-100
V50202-250
V50202-1000
V50206-100
V50206-250
V50206-1000
V50208-100
V50208-250
V50208-1000
V50212-100
V50212-250
V50212-1000
V50214-100
V50214-250
V50214-500
V50216-100
V50216-250
V50216-500
Number of
Conductors
(includes
ground)
AWG
Overall
Overall Jacket
Strand Conductor
Thickness
Insulation
Thickness (Mils) (Mils)
3
0.31
4
0.33
5
50
7
9
Nominal
O.D.
(Inches
±10%)
0.34
0.39
16
26/30
20
0.43
12
18
0.51
65
25
41
0.59
0.68
85
0.87
Installed
Bend
Radius*
1.84
1.98
2.06
2.31
2.57
3.05
3.56
4.06
5.21
Reel
Length
(ft)
Approx.
Weight Price
(lbs)
100
9.1
<--->
250
22.7
<--->
1000
91.0
<--->
100
10.5
<--->
250
26.1
<--->
1000
105.0
<--->
100
11.7
<--->
250
29.3
<--->
1000
117.0
<--->
100
14.4
<--->
250
36.0
<--->
1000
144.0
<--->
100
17.1
<--->
250
42.7
<--->
1000
171.0
<--->
100
24.3
<--->
250
60.9
<--->
1000
243.0
<--->
100
32.2
<--->
250
80.6
<--->
1000
322.0
<--->
100
41.2
<--->
250
103.0
<--->
500
206.0
<--->
100
71.2
<--->
250
178.0
<--->
500
356.0
<--->
* Installed bend radius = 6x diameter
Volume 14
e29-288
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
14 Gauge Multi-Conductor Flexible
Control Cable
Company
Information
Systems
Overview
Programmable
Controllers
14 Gauge Multi-Conductor Flexible Control Cable Specifications
Conductor Gauge & Stranding 14 AWG 41/30 bare copper
600V (Type TC)
Voltage Rating
UL1685, UL MTW NFPA 79 2007
Oil Resistance
1000V (Type WTTC)
Field I/O
FT4, IEEE 1202/383, ICEA T-29-520
Flame Rating
Software
Oil Res I & II
C-more &
other HMI
Capacitance
Resistance
Impedance
Operating Temperature
Jacket Material
Conductor Insulation
Conductor Markings
Temperature Rating
Cold Bend
Cold Impact
33.6 pF/ft Nom.
UL Type WTTC UL2277
2.73 Ω D.C. per 1000 FT @ 68°F (20°C)
UL Type TC UL1277
66 Ω
c(UL) 600V CIC
-40°C to 90°C (-40°F to 194°F)
c(UL) 1000V AWM I/II A/B 600V 90°C (194°F)
Flexible Gray PVC - sunlight & oil resistant
UL Type TC-ER (Exposed Run) per UL1277 or DP1 (Data Process)
Min. Bend Radius
6x diameter
0.015 Inch, PVC + 0.005 Inch, NYLON
“#1-ONE”, “2-TWO”, “3-THREE”, etc...
Applicable Standards
Drives
Soft
Starters
Motors &
Gearbox
Class 1 Division II per NEC 336, 392, 501
UL 83 NEC Type PVC/Nylon conductors
Steppers/
Servos
75°C (167°F) Wet, 90°C (194°F) Dry
Direct Burial
-40°C (-40°F) per UL 1277
Submersible Pump
-40°C (-40°F) per UL 1277
MTW Flexing (meets NFPA 79)
Motor
Controls
ICEA S-73-532
Proximity
Sensors
ICEA S-95-658 (NEMA WC-70)
Photo
Sensors
14 Gauge Multi-Conductor Flexible Control Cable
Part Number
V60127-100
V60127-250
V60127-1000
V60129-100
V60129-250
V60129-1000
V60131-100
V60131-250
V60131-1000
V60133-100
V60133-250
V60133-1000
V60135-100
V60135-250
V60135-1000
V60137-100
V60137-250
V60137-1000
V60139-100
V60139-250
V60139-500
V60141-100
V60141-250
V60141-500
Number of
Conductors
(includes
ground)
AWG
Overall
Overall Jacket
Thickness
Strand Conductor
Insulation
(Mils)
Thickness (Mils)
Nominal
O.D.
(Inches
±10%)
Installed
Bend
Radius*
Reel
Length
(ft)
Approx.
Weight Price
(lbs)
100
3
0.34
4
0.37
5
50
7
0.39
0.43
14
41/30
2.05
2.21
2.31
2.60
20
9
0.48
12
0.57
2.90
3.43
65
18
25
0.67
85
0.81
4.03
4.85
11.3
<--->
250
28.1
<--->
1000
113.0
<--->
100
13.3
<--->
250
33.2
<--->
1000
133.0
<--->
100
15.1
<--->
250
37.9
<--->
1000
151.0
<--->
100
19.1
<--->
250
47.7
<--->
1000
191.0
<--->
100
23.0
<--->
250
57.6
<--->
1000
230.0
<--->
100
32.4
<--->
250
81.0
<--->
1000
324.0
<--->
100
44.0
<--->
250
110.0
<--->
500
220.0
<--->
100
67.2
<--->
250
168.0
<--->
500
336.0
<--->
* Installed bend radius = 6x diameter
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d i n n e c to rs
Terminal Blocks and Wiring Solutions
e29-289
12 and 10 Gauge Multi-Conductor
Flexible Control Cable
12 Gauge Multi-Conductor Flexible Control Cable Specifications
Conductor Gauge & Stranding 12 AWG 65/30 bare copper
Flame Rating
600V (Type TC)
Voltage Rating
Oil Resistance
1000V (Type WTTC)
FT4, IEEE 1202/383, ICEA T-29-520
UL1685, UL MTW NFPA 79 2007
Oil Res I & II
Capacitance
Resistance
Impedance
Operating Temperature
Jacket Material
Conductor Insulation
Conductor Markings
Temperature Rating
Cold Bend
Cold Impact
39.1 pF/ft Nom.
UL Type WTTC UL2277
1.71 Ω D.C. per 1000 FT @ 68°F (20°C)
UL Type TC UL1277
57 Ω
c(UL) 600V CIC
-40°C to 90°C (-40°F to 194°F)
c(UL) 1000V AWM I/II A/B 600V 90°C (194°F)
Flexible Gray PVC - sunlight & oil resistant
UL Type TC-ER (Exposed Run) per UL1277 or DP1 (Data Process)
Min. Bend Radius
6x diameter
0.015 Inch, PVC + 0.005 Inch, NYLON
“#1-ONE”, “2-TWO”, “3-THREE”, etc...
Applicable Standards
Class 1 Division II per NEC 336, 392, 501
UL 83 NEC Type PVC/Nylon conductors
75°C (167°F) Wet, 90°C (194°F) Dry
Direct Burial
-40°C (-40°F) per UL 1277
Submersible Pump
-40°C (-40°F) per UL 1277
MTW Flexing (meets NFPA 79)
ICEA S-73-532
ICEA S-95-658 (NEMA WC-70)
12 Gauge Multi-Conductor Flexible Control Cable
Part Number
Number of
Conductors
(includes
ground)
V70107-100
V70107-250
V70107-1000
4
Overall Conductor Overall Jacket Nominal
O.D.
Thickness
AWG Strand Insulation
(Inches
Thickness (Mils) (Mils)
±10%)
12
65/30
20
50
Installed
Bend
Radius*
0.43
2.57
Reel
Length
(ft)
Approx.
Weight Price
(lbs)
100
17.4
<--->
250
43.5
<--->
1000
174
<--->
* Installed bend radius = 6x diameter
10 Gauge Multi-Conductor Flexible Control Cable Specifications
Conductor Gauge & Stranding 10 AWG 105/30 bare copper
Flame Rating
600V (Type TC)
Voltage Rating
Oil Resistance
1000V (Type WTTC)
FT4, IEEE 1202/383, ICEA T-29-520
UL1685, UL MTW NFPA 79 2007
Oil Res I & II
Capacitance
Resistance
Impedance
Operating Temperature
Jacket Material
Conductor Insulation
Conductor Markings
Temperature Rating
Cold Bend
Cold Impact
38.8 pF/ft Nom.
UL Type WTTC UL2277
1.08 Ω D.C. per 1000 FT @ 68°F (20°C)
UL Type TC UL1277
57 Ω
c(UL) 600V CIC
-40°C to 90°C (-40°F to 194°F)
c(UL) 1000V AWM I/II A/B 600V 90°C (194°F)
Flexible Gray PVC - sunlight & oil resistant
UL Type TC-ER (Exposed Run) per UL1277 or DP1 (Data Process)
Min. Bend Radius
6x diameter
0.020 Inch, PVC + 0.005 Inch, NYLON
“#1-ONE”, “2-TWO”, “3-THREE”, etc...
Applicable Standards
Class 1 Division II per NEC 336, 392, 501
UL 83 NEC Type PVC/Nylon conductors
75°C (167°F) Wet, 90°C (194°F) Dry
Direct Burial
-40°C (-40°F) per UL 1277
Submersible Pump
-40°C (-40°F) per UL 1277
MTW Flexing (meets NFPA 79)
ICEA S-73-532
ICEA S-95-658 (NEMA WC-70)
10 Gauge Multi-Conductor Flexible Control Cable
Part Number
Number of
Conductors
(includes
ground)
V80059-100
V80059-250
V80059-1000
4
Overall Conductor Overall Jacket Nominal
O.D.
AWG Strand Insulation
Thickness
(Inches
Thickness (Mils) (Mils)
±10%)
10
105/30
25
50
0.50
Installed
Bend
Radius*
3.02
Reel
Length
(ft)
100
250
1000
Approx.
Weight Price
(lbs)
27.8
69.5
278.0
<--->
<--->
<--->
* Installed bend radius = 6x diameter
Volume 14
e29-290
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
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In addition to our printed catalog, we have an online network of information available 24/7.
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RS-232/422 and RS-485 Data Cables
Industrial Use Data Cables
Electrically radiated noise frequently present in factory floor
environments can interfere with device-to-device communication
circuits, causing delayed signals or data loss. One important
factor in establishing a good, reliable communication circuit is
cable selection. AutomationDirect offers high quality, low-capacitance data cables designed with impedances specific for
RS-232/422 and RS-485 communication applications in industrial environments. The 24 AWG tinned copper conductors are
twisted pairs to reduce electrical noise sensitivity and are
available in one, two, or three-pair color coded constructions.
The polyethylene conductor insulation provides a very high
insulation resistance with a low, stable dielectric constant
resulting in lower capacitance and excellent velocity of propagation for superior signal transmission.
To protect from radiated or conducted electromagnetic interference (EMI), our data cables have combination shields consisting
of an overall foil shield layer with drain wire and a woven braid
shield layer. The overall foil shield has 100% cable coverage for
excellent protection against higher frequency noise. A drain wire
is provided to easily terminate and ground the foil shield. A
second shield layer consists of a woven braid that is ideal for
minimizing low frequency interference while providing superior
structural integrity to the overall cable. Our combination
foil/braid shielded cables offer maximum shield effectiveness
across the frequency spectrum compared to other single layer
shielded cables. The rugged gray PVC jacket is durable enough
for use in demanding industrial applications.
24AWG
Tinned
Copper
Drain
Drain
Polyethylene
Insulation
Features
• Low capacitance data cables for RS-232, RS-422, and RS-485
applications in industrial environments
• Color coded 24 AWG tinned copper twisted pair conductors to
reduce electrical noise sensitivity
• Polyethylene insulation provides a very high insulation
resistance with a low, stable dielectric constant
• Combination overall foil shield with tinned copper drain wire
plus tinned copper braid shield maximizes shielding
effectiveness compared to single layer shielded cables
• Rugged gray PVC jacket provides durability in demanding
installations
• UL CM/CL2 or AWM Style 2919
24AWG
Tinned
Copper
Polyethylene
Insulation
Drain
24AWG
Tinned
Copper
Polyethylene
Insulation
Foil Shield
Foil Shield
Foil Shield
Braided Shield
Braided Shield
Braided Shield
PVC Jacket
PVC Jacket
PVC Jacket
Volume 14
e29-292
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
RS-485 Data Cable Specifications
Company
Information
Systems
Overview
RS-485 Data Cables
Programmable
Controllers
L19827 Series
L19954 Series
L19773 Series
24 AWG 7-strand tinned copper; 1 twisted pair;
overall foil and tinned copper braid shielding;
PVC jacket. AWM Style 2919; EIA-485;
CM/CL2
24 AWG 7-strand tinned copper; 2 twisted
pairs; overall foil and tinned copper braid
shielding; PVC jacket. AWM Style 2919;
EIA-485; CM/CL2
24 AWG 7-strand tinned copper; 3 twisted
pairs; overall foil and tinned copper braid
shielding; PVC jacket. AWM Style 2919;
EIA-485; CM/CL2
Polyethylene
Polyethylene
Polyethylene
White/Blue Line & Blue/White Line
White/Blue Line & Blue/White Line
White/Blue Line & Blue/White Line
N/A
White/Orange Line & Orange/White Line
White/Orange Line & Orange/White Line
N/A
N/A
White/Green Line & Green/White Line
Assembly
1 Twisted pair, overall shield
2 Twisted pairs cabled; overall foil tape shield
and 95% Tc braid, jacketed
3 Twisted pairs cabled; overall foil tape shield
and 95% Tc braid, jacketed
Soft
Starters
Pair Twist
2.8” Lay (4.3 Twists per foot)
1” Lay (12 twists/foot)/cabling 2.5” lay
(4.8 twists/foot)
1” Lay (12 twists/foot)/cabling 2.5” lay
(4.8 twists/foot)
Motors &
Gearbox
Overall foil shield & 24 AWG strand tinned
copper drain wire, plus 95% tinned copper
braid
Overall foil shield & 24 AWG strand tinned
copper drain wire, plus 95% tinned copper
braid
Overall foil shield & 24 AWG strand tinned
copper drain wire, plus 95% tinned copper
braid
Steppers/
Servos
Chrome Gray PVC
Chrome Gray PVC
Gray PVC
Motor
Controls
0.236” Nominal
0.353” Nominal
0.380” Nominal
2.5” (Install)
3.6” (Install)
3.8” (Install)
34.4 lb/1000’ Approx.
57.9 lb/1000’ Approx.
64.6 lb/1000’ Approx.
120Ω
120Ω
120Ω
Construction
Insulation
Color Code
Pair 1
Pair 2
Pair 3
Shield/Drain
Jacket
Diameter
Minimum Bend Radius
Cable Weight
Impedance
Capacitance
Resistance
Attenuation
Velocity of Propagation
Field I/O
Software
C-more &
other HMI
Drives
Proximity
Sensors
Photo
Sensors
12.8 pF/ft Nom.
12.8 pF/ft Nom.
12.8 pF/ft Nom.
27.2Ω DC per 1000 ft @ 20°C (68°F) max
27.2Ω DC per 1000 ft @ 20°C (68°F) max
27.2Ω DC per 1000 ft @ 20°C (68°F) max
Limit
Switches
0.6 dB/100 ft @ 1 MHz (Nominal)
0.6 dB/100 ft @ 1 MHz (Nominal)
0.6 dB/100 ft @ 1 MHz (Nominal)
Encoders
66.2%
66.2%
66.2%
Max. Current
2.1 Amps per conductor @ 25°C (77°F)
(Maximum recommended)
2.1 Amps per conductor @ 25°C (77°F)
(Maximum recommended)
1.54 Amps per conductor @ 25°C (77°F)
(Maximum recommended)
Temp/Voltage
80°C (176°F)/30V (AWM 2919) or 60°C
(140°F)/300V (UL CM)
80°C (176°F)/30V (AWM 2919) or 60°C
(140°F)/300V (UL CM)
80°C (176°F)/30V (AWM 2919) or 60°C
(140°F)/300V (UL CM)
Plenum
Spool/Coil Length
UL Classification
Agency Approvals
No
No
No
100, 500 or 1000 feet
100, 500 or 1000 feet
100, 500 or 1000 feet
Current
Sensors
Pressure
Sensors
Temperature
Sensors
CM/CL2 or AWM Style 2919
CM/CL2 or AWM Style 2919
CM/CL2 or AWM Style 2919
UL (E118871), RoHS & REACH Compliant
UL (E118871), RoHS & REACH Compliant
UL (E118871), RoHS & REACH Compliant
Pushbuttons/
Lights
Process
Relays/
Timers
Illustration
Examples
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Single Twisted Pair
2 Twisted Pairs
3 Twisted Pairs
Product
Index
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
e29-293
RS-232/422 Data Cable Specifications
RS-232/422 Data Cables
L19772 Series
24 AWG 7-strand tinned copper; 2 twisted pairs; 24 AWG 7-strand tinned copper; 3 twisted pairs;
cabled; overall foil and 65% tinned copper braid cabled; overall foil and 65% tinned copper braid
shield, PVC jacket
shield, PVC jacket
Construction
Insulation
Color Code
L19853 Series
Pair 1
Pair 2
Pair 3
Foam polyethylene
Foam polyethylene
White/Blue Line & Blue/White Line
White/Blue Line & Blue/White Line
White/Orange Line & Orange/White Line
White/Orange Line & Orange/White Line
N/A
White/Green Line & Green/White Line
Assembly
2 Twisted pairs cabled; overall foil tape shield
and 65% tinned copper braid, jacketed
3 Twisted pairs cabled; overall foil tape shield and
65% tinned copper braid, jacketed
Pair Twist
1” Lay (12 twists/foot)/cabling 2.0” lay
(6 twists/foot)
1” Lay (12 twists/foot)/cabling 2.0” lay
(6 twists/foot)
Shield/Drain
Jacket
Diameter
Min. Bend
Cable Wt
Impedance
Capacitance
Resistance
Attenuation
Velocity of Propagation
Overall foil shield & 24 AWG strand tinned cop- Overall foil shield, & 24 AWG strand tinned copper drain wire plus 65% tinned copper braid
per drain wire plus 65% tinned copper braid
Gray PVC
Gray PVC
0.266” Nominal
0.291” Nominal
2.75” (Install)
3.0” (Install)
34.2 lb/1000’ Approx.
43.3 lb/1000’ Approx.
100Ω
100Ω
12.5 pF/ft Nom.
12.5 pF/ft Nom.
27.2Ω DC per 1000 ft @ 20°C (68°F) max
27.2Ω DC per 1000 ft @ 20°C (68°F) max
0.6 dB/100 ft @ 1 MHz
0.6 dB/100 ft @ 1 MHz
79.1%
79.1%
Max. Current
1.5 Amps per conductor @ 25°C (77°F)
(Maximum recommended)
1.5 Amps per conductor @ 25°C (77°F)
(Maximum recommended)
Temp/Voltage
80°C (176°F)/30V (AWM 2919) or 60°C
(140°F)/300V (UL CM)
80°C (176°F)/30V (AWM 2919) or 60°C
(140°F)/300V (UL CM)
Plenum
Spool/Coil Length
UL Classification
Agency Approvals
No
No
100, 500 or 1000 feet
100, 500 or 1000 feet
CM/CL2 or AWM Style 2919
CM/CL2 or AWM Style 2919
UL (E118871), RoHS & REACH Compliant
UL (E118871), RoHS & REACH Compliant
2 Twisted Pairs
3 Twisted Pairs
Illustration
Examples
Volume 14
e29-294
Terminal Blocks and Wiring Solutions
1 - 80 0 - 633 - 0405
RS-232/422 and RS-485 Data Cables
Selection
Company
Information
Systems
Overview
Programmable
Controllers
Data Cables
Part Number
Wiring
Standard
L19827-100
L19827-500
Length
RS-485
500 ft (152.4m)
1000 ft (304.8m)
L19954-100
100 ft (30.5m)
RS-485
500 ft (152.4m)
L19954-1000
1000 ft (304.8m)
L19773-100
100ft (30.5m)
L19773-500
RS-485
500 ft (152.4m)
L19773-1000
1000 ft (304.8m)
L19772-100
100 ft (30.5m)
L19772-500
RS-232 &
RS-422
500 ft (152.4m)
L19772-1000
1000 ft (304.8m)
L19853-100
100 ft (30.5m)
L19853-500
L19853-1000
Pair Colors
100 ft (30.5m)
L19827-1000
L19954-500
No. of Pairs
RS-232 &
RS-422
500 ft (152.4m)
Pair 1 - White/Blue Line &
Blue/White Line
Pair 2 - N/A
Pair 3 - N/A
1
2
3
2
3
1000 ft (304.8m)
Description
Weight
(lbs)
Price
Field I/O
4
<--->
Software
18
<--->
35
<--->
7
<--->
37
<--->
66
<--->
7
<--->
Motor
Controls
37
<--->
Proximity
Sensors
64
<--->
Photo
Sensors
4
<--->
Limit
Switches
21
<--->
38
<--->
5
<--->
23
<--->
Temperature
Sensors
41
<--->
Pushbuttons/
Lights
RS-485 cable, multi-conductor low capacitance,
120Ω impedance data cable, 1 twisted pair, 24 AWG
conductors with polyethylene insulation, overall foil
shield and tinned copper braid shield with 24 AWG
tinned copper drain wire, chrome gray PVC jacket,
UL cable type CM/CL2 and AWM style 2919
Pair 1 - White/Blue Line &
Blue/White Line
Pair 2 - White/Orange Line &
Orange/White Line
Pair 3 - N/A
RS-485 cable, multi-conductor low capacitance,
120Ω impedance data cable, 2 twisted pairs,
24 AWG conductors with polyethylene insulation,
overall foil shield and tinned copper braid shield with
24 AWG tinned copper drain wire, chrome gray PVC
jacket, UL cable type CM/CL2 and AWM style 2919
Pair 1 - White/Blue Line &
Blue/White Line
Pair 2 - White/Orange Line &
Orange/White Line
Pair 3 - White/Green Line &
Green/White Line
RS-485 cable, multi-conductor low capacitance,
120Ω impedance data cable, 3 twisted pairs,
24 AWG conductors with polyethylene insulation,
overall foil shield and tinned copper braid shield with
24 AWG tinned copper drain wire, chrome gray PVC
jacket, UL cable type CM/CL2 and AWM style 2919
Pair 1 - White/Blue Line &
Blue/White Line
Pair 2 - White/Orange Line &
Orange/White Line
Pair 3 - N/A
RS-422/RS-232 cable, multi-conductor low
capacitance, 100Ω impedance data cable, 2 twisted
pairs, 24 AWG conductors with foam polyethylene
insulation, overall foil shield and tinned copper braid
shield with 24 AWG tinned copper drain wire,
chrome gray PVC jacket, UL cable type CM/CL2 and
AWM style 2919
Pair 1 - White/Blue Line &
Blue/White Line
Pair 2 - White/Orange Line &
Orange/White Line
Pair 3 - White/Green Line &
Green/White Line
RS-422/RS-232 cable, multi-conductor low
capacitance, 100Ω impedance data cable, 3 twisted
pairs, 24 AWG conductors with foam polyethylene
insulation, overall foil shield and tinned copper braid
shield with 24 AWG tinned copper drain wire,
chrome gray PVC jacket, UL cable type CM/CL2 and
AWM style 2919
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Encoders
Current
Sensors
Pressure
Sensors
Process
Data Cables Cross Reference
Relays/
Timers
Belden Cable
Alpha Wire &
Cable
Carol Wire &
Cable
Allied Wire &
Cable
Provo Cable
Delco Cable
Comm.
L19772-xxxx
8102 / 9729
6222C
C0515A
1030
5402
30702
Terminal
Blocks &
Wiring
L19853-xxxx
8103
6223C
C0516A
1032
5403
30702
L19827-xxxx
9841
6412
C0841A
9682
5401
43901
L19954-xxxx
9842
6413
C0842A
9684
5402
43902
L19773-xxxx
9843
6414
C0843A
9686
5404
43903
ADC Part #
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
e29-295
®
Bryant Wire Management Products
Cord Grips Family Overview
Strain Relief Grips
Liquidtight and
dust-tight fittings
available
Strain Relief Grips are used to connect cable enclosures and
industrial equipment. These grips prevent cable pullout at the
point of termination due to tension, vibration, flexure or motion.
Used in conjunction with bus drop support grips and safety
springs, they are an integral part of an overall support and
strain relief system. These grips are suitable for indoor or
outdoor use where subject to moisture, splash or washdown.
Examples are crane hoist and pendant drop stations, hand
tools, pumps, and processing equipment.
Deluxe Cord Strain Relief Grips
• Endless weave for easy installation
• Indoor and outdoor applications
• Provides arc-of-bend control
• Stainless steel mesh
• Corrosion resistant
Endless weave
for easy
installation
• Liquid-tight and dust-tight
• Range 0.187” – 1.687”
Dust-tight Strain Relief Grips
• Dust-tight
• Galvanized steel mesh
• For indoor applications only
• Ideal for use in bus drop systems, motor connections,
panel boards, and internal wiring of machines
• Range 0.32” – 1.70”
Support Grips
Extra large
reinforced eye
Support Grips are applied to the vertical or horizontal runs of cable or
service lines to support dead weight and reduce potential damage due to
breakage or stress. These grips are designed to be used indoors for cable
support where flexible cable connects electrical equipment to bus duct.
Applications also include support for air hoses and water hoses.
Standard Duty Support Grips
• Single U eye closed mesh fits over cable end
• Indoor and outdoor applications
• Split mesh is used when cable end is inaccessible
• Strand equalizers reinforce gripping strength and position;
distributes load equally
• Range 0.54” – 1.74”
Bus Drop Support Grips
• Light duty
• Strand equalizers position wires for equal loading
Strand equalizers
maintain equal
loading
• Single variable weave
• Indoor use only
• Range 0.24” – 1.25”
Volume 14
e29-296
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
®
Company
Information
Bryant Wire Management Products
Systems
Overview
Cord Grips Family Overview - Continued
Programmable
Controllers
Pulling Grips
Field I/O
Software
Pulling Grips are designed to serve as reusable tools for light
industrial pulling of electrical cable and for underground and
industrial plant wiring and re-wiring. These grips offer protection
from abrasion and ease the cable through bends and rough
surfaces. They also serve as a temporary splice, when replacing
old cable with new, and to pull slack in new construction or
maintenance operations.
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Flexible eye
Steppers/
Servos
Light Duty Low Tension Pulling Grips
Motor
Controls
• Ideal for use in utility work, industrial and commercial
building service lines, underground transmission line
stringing
Proximity
Sensors
• Range 0.75” – 1.74”
Tubular collar facilitates
ease while pulling
Photo
Sensors
Limit
Switches
Junior Low Tension Pulling Grips
• Ideal for use in utility work, industrial and commercial
building service lines, underground transmission line
stringing
Encoders
Current
Sensors
• Range 0.25” – 1.24”
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-297
Deluxe Cord Strain Relief Grips
Features
Applications
• Double to single weave variable
mesh
• Food processing equipment
• Stainless steel mesh offers
corrosion resistance and
adds strength
• Switch boxes
• Neoprene oil and watertight seal
• Liquidtight and dust-tight seal
• Aluminum fitting
• Mesh flexibility for easy installation
• Lock nuts and bushing not
included
• Chemical machinery
• Pumps
• Compressors
• Motors & machine tool shops
• Drop stations
• Heavy-duty applications
• Indoor/outdoor applications
Agency Approvals
• UL Listed File E167220
• Type 1, 4, 4X, 6, 6P, 3, 3X, 3S,
3SX, 5, 12K or 13
• CSA Certified File LR701228
M = Mesh Length
Bryant® Deluxe Strain Relief Cord Grips, Straight Male Thread
Part Number
DC1812
DC2512
DC3712
DC5012
DC5034
DC6234
DC621
DC751
DC871
DC100114
DC112114
DC125112
DC131112
DC1562
Grip Diameter Range
Inches (cm.)
Trade Size
NPT*
Mesh Length Weight Price
Inches (cm.) (lbs.)
0.187-0.250 (0.47-0.63)
½ in.
2.44 (6.20)
0.1
<--->
0.250-0.375 (0.63-0.95)
½ in.
3.91 (9.93)
0.1
<--->
0.375-0.500 (0.95-1.27)
½ in.
4.44 (11.28)
0.1
<--->
0.500-0.625 (1.27-1.59)
½ in.
4.71 (11.96)
0.1
<--->
0.500-0.625 (1.27-1.59)
¾ in.
4.71 (11.96)
0.1
<--->
0.625-0.750 (1.59-1.90)
¾ in.
6.31 (16.03)
0.1
<--->
0.625-0.750 (1.59-1.90)
1 in.
6.11 (15.52)
0.1
<--->
0.750-0.875 (1.90-2.22)
1 in.
6.31 (16.03)
0.3
<--->
0.875-1.000 (2.22-2.54)
1 in.
6.51 (16.54)
0.3
<--->
1.000-1.125 (2.54-2.86)
1¼ in.
6.16 (15.65)
0.5
<--->
1.125-1.250 (2.86-3.17)
1¼ in.
6.04 (15.34)
0.5
<--->
1.250-1.375 (3.17-3.49)
1½ in.
7.66 (19.46)
0.6
<--->
1.312-1.437 (3.33-3.65)
1½ in.
8.11 (20.60)
1.0
<--->
1.562-1.687 (3.97-4.28)
2 in.
10.00 (25.40)
1.0
<--->
Note: NPT = National Pipe Taper
Volume 14
e29-298
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Dust-tight Strain Relief Grips - Wide Range
Company
Information
Systems
Overview
Features
Applications
• Single weave variable mesh
• Bus drop systems
• Galvanized steel mesh for
additional holding power in
abrasive environments
• Motor boxes
Programmable
Controllers
Field I/O
• Power boxes
• Insulating bushing
• Internal wiring of machines and
cabinets
• One-piece design
• Light to moderate duty applications
• Dust-tight seal
• Indoor use only
• Easily installed
• Controlling arc-of-bend
Software
C-more &
other HMI
Drives
• Steel locknut and threaded fitting
• Lock nuts and bushing included
Agency Approvals
Soft
Starters
Motors &
Gearbox
• UL Listed File E167220
Steppers/
Servos
• Type 1, 3, 3X, 3S, 3SX, 5,
12K or 13
Motor
Controls
• CSA Certified File LR701228
Proximity
Sensors
Photo
Sensors
M = Mesh Length
Limit
Switches
Bryant® Wide Range Strain Relief Grips
Part Number
BDSR32
BDSR43
BDSR54
BDSR73
BDSR97
BDSR125
BDSR150
Note:
Cable Diameter
Range
Inches (cm)
Trade Size
NPS/NPT*
Knockout Hole
Mesh Length Recommended Min. to Max. Weight
Inches (cm)
(lbs.)
Inches (cm)
0.32-0.43 (0.81-1.09)
½” NPS
3.75 (9.52)
0.86-0.91 (21.8-23.0)
0.1
<--->
0.43-0.54 (1.09-1.37)
½” NPS
4.75 (12.06)
0.86-0.91 (21.8-23.0)
0.1
<--->
0.54-0.73 (1.37-1.85)
¾” NPS
6.50 (16.51)
1.09-1.14 (27.8-29.0)
0.1
<--->
0.73-0.97 (1.85-2.46)
1” NPS
7.00 (17.78)
1.36-1.41 (34.5-35.7)
0.2
<--->
0.97-1.25 (2.46-3.17)
1¼” NPS
9.00 (22.86)
1.72-1.77 (43.7-44.9)
0.3
<--->
1.25-1.50 (3.17-3.81)
1½” NPT
11.75 (29.84)
1.97-2.02 (50.0-51.2)
0.4
<--->
1.50-1.70 (3.81-4.32)
2” NPT
13.25 (33.65)
2.45-2.50 (62.3-63.5)
0.5
<--->
Encoders
Price
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
NPS = National Pipe Straight
NPT = National Pipe Taper
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-299
Standard Duty Support Grips - Closed Mesh
Features
Applications
• Closed grips with U eye
• Commercial towers
• Single weave variable mesh
• Elevator shafts
• Tin-coated bronze grips are nonmagnetic minimizing hysteresis and
resultant heat build-up which can
lead to cable degradation and
reduced life
• Buildings
• Utility poles - telephone and power
• Construction
• Factories
• Uniform gripping power
• Endless weave
• Strand equalizers position wires for
equal loading
Agency Approvals
• CSA Certified File LR701228
Bryant® Single Eye, Closed Mesh Support Grips
Part Number
SPC050U
SPC062U
SPC075U
SPC100U
SPC125U
SPC150U
Cable Diameter
Range
Inches (cm)
Approximate
Breaking Strength
Pounds (Newtons)
Eye Length
Inches (cm)
0.50-0.62 (1.27-1.57)
530 (2,357)
7.0 (17.78)
10.0 (25.40)
0.1
<--->
0.63-0.74 (1.60-1.88)
790 (3,514)
8.0 (20.32)
10.0 (25.40)
0.2
<--->
Mesh Length Weight
Inches (cm) (lbs.) Price
0.75-0.99 (1.90-2.51)
1,020 (4,537)
8.0 (20.32)
13.0 (33.02)
0.2
<--->
1.00-1.24 (2.54-3.15)
1,610 (7,161)
9.0 (22.86)
14.0 (35.56)
0.3
<--->
1.25-1.49 (3.17-3.78)
1,610 (7,161)
10.0 (25.40)
15.0 (38.10)
0.4
<--->
1.50-1.74 (3.81-4.42)
1,610 (7,161)
12.0 (30.48)
17.0 (43.18)
0.4
<--->
E = Eye Length
M = Mesh Length
Support
Grip
CAUTION: Never use grip to approximate breaking strength. Refer to technical data page for safety and working load factors.
Banding is necessary to guard against accidental release of grip and provide maximum reliability.
Volume 14
e29-300
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Bus Drop Support Grips
Company
Information
Features
Systems
Overview
Applications
Programmable
Controllers
• Single variable weave
• All factory equipment
• Galvanized steel for additional holding
power in abrasive environments
• Cable drops for electrical connections
• Strand equalizers position wires for
equal loading
Field I/O
Software
Agency Approvals
• Light-duty support
C-more &
other HMI
• UL Listed File E167220
• Indoor only, permanent support
• CSA Certified File LR701228
• Easily installed
Drives
Soft
Starters
• Single eye
Motors &
Gearbox
Steppers/
Servos
Bryant® Single Eye, Closed Mesh Bus Drop Support Grips
Part Number
BDS24U
BDS32U
BDS43U
BDS56U
BDS73U
BDS85U
BDS100U
Cable Diameter
Range
Inches (cm)
Approximate
Breaking Strength
Pounds (Newtons)
0.24-0.32 (0.61-0.81)
350 (1,557)
3.0 (7.62)
3.50 (8.89)
0.1
<--->
0.32-0.43 (0.81-1.09)
450 (2,002)
4.0 (10.16)
4.00 (10.16)
0.1
<--->
Eye Length
Inches (cm)
Mesh Length Weight Price
Inches (cm) (lbs.)
BDS56U
Proximity
Sensors
Photo
Sensors
0.43-0.56 (1.09-1.42)
550 (2,446)
6.0 (15.24)
4.75 (12.06)
0.1
<--->
0.56-0.73 (1.42-1.85)
1,000 (4,448)
7.0 (17.78)
6.00 (15.24)
0.1
<--->
0.73-0.85 (1.85-2.16)
1,400 (6,227)
7.0 (17.78)
6.75 (17.14)
0.1
<--->
0.85-1.00 (2.16-2.54)
1,400 (6,227)
8.0 (20.32)
8.00 (20.32)
0.1
<--->
Encoders
1,500 (6,672)
9.0 (22.86)
9.50 (24.13)
0.2
<--->
Current
Sensors
1.00-1.25 (2.54-3.17)
Bus Drop Safety Springs
Diameter
Inches (cm)
Approximate
Breaking Strength
Pounds (Newtons)
Length
Inches (cm)
Maximum
Deflection
S40
0.75 (1.90)
500 (2,224)
8.25 (20.95)
2¾in. at 40 lbs.
(6.67 cm at 178 N)
0.2
<--->
S80
1.00 (2.54)
850 (3,781)
8.25 (20.95)
31/8 in. at 80 lbs.
(7.94 cm at 356 N)
0.4
<--->
Part Number
Motor
Controls
Weight Price
(lbs.)
Limit
Switches
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
E = Eye Length
Relays/
Timers
M = Mesh Length
Comm.
Safety
Spring
S80
Terminal
Blocks &
Wiring
Bus
Drop
Grip
Strain
Relief
Grip
Power
Circuit
Protection
Deluxe
Cord Grip
Enclosures
Tools
Pneumatics
Motor
Box
Safety
Appendix
CAUTION: Never use grip to approximate breaking strength. Refer to technical data page for safety and working load factors.
Banding is necessary to guard against accidental release of grip and provide maximum reliability.
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-301
Light Duty Low Tension Pulling Grips
Features
Applications
• Flexible eye
• Utility work
• Single weave variable mesh provides
uniform positive gripping power
• Service lines in industrial and
commercial buildings
• High strength galvanized steel
• Light-duty underground transmission
lines stringing
• Reusable
• Easily mates with swivel and link type
connections
• Tubular metal shoulders protect cable
ends
Agency Approvals
• CSA Certified File LR701228
• Easily installed on cable
Bryant® Flexible Eye, Closed Mesh Light Duty Low Tension Pulling Grips
Part
Number
PA075
PA100
PA125
PA150
Cable Diameter
Range
Inches (cm)
Approximate
Eye Length Mesh Length Weight
Breaking Strength Inches (cm)
Price
Inches (cm) (lbs.)
(Pounds/Newtons)
0.75-0.99 (1.90-2.51)
4,000 (17,792)
6.0 (15.24)
12.0 (30.48)
0.3
<--->
1.00-1.24 (2.54-3.15)
5,300 (23,574)
7.0 (17.78)
13.0 (33.02)
0.4
<--->
1.25-1.49 (3.17-3.78)
5,300 (23,574)
7.0 (17.78)
14.0 (35.56)
0.4
<--->
1.50-1.74 (3.81-4.42)
6,800 (30,246)
8.0 (20.32)
15.0 (38.10)
0.6
<--->
E = Eye Length
M = Mesh Length
PA150
CAUTION: Never use grip to approximate breaking strength. Refer to technical data page for safety and working load factors.
Banding is necessary to guard against accidental release of grip and provide maximum reliability.
Volume 14
e29-302
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Junior Low Tension Pulling Grips
Features
Company
Information
Systems
Overview
Applications
• Single weave variable mesh provides
uniform positive grip power
Programmable
Controllers
• Utility work
• High strength galvanized steel
• Service lines in industrial and
commercial buildings
• Flexible eye easily attaches to pulling
line snake or fish tape
• Light-duty underground transmission
lines stringing
Field I/O
Software
C-more &
other HMI
• Reusable
• Pulls one or several cables
Agency Approvals
• Installs easily over building wire
Drives
Soft
Starters
• CSA Certified File LR701228
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Bryant® Flexible Eye, Closed Mesh Junior Low Tension Pulling Grips
Part
Number
PJ025
PJ037
PJ050
PJ062
PJ075
PJ100
PJ075
Cable Diameter
Range
Inches (cm)
Approximate
Breaking Strength
(Pounds/Newtons)
Eye Length
Inches (cm)
0.25-0.36 (0.63-0.91)
450 (2,002)
3.25 (8.25)
4.25 (10.79)
0.1
<--->
0.37-0.49 (0.94-1.24)
900 (4,003)
3.75 (9.52)
7.00 (17.78)
0.1
<--->
0.50-0.61 (1.27-1.55)
1,300 (5,782)
4.25 (10.79)
8.50 (21.59)
0.1
<--->
0.62-0.74 (1.57-1.88)
1,950 (8,674)
5.00 (12.70)
10.00 (25.40)
0.1
<--->
0.75-0.99 (1.90-2.51)
2,800 (12,454)
5.75 (14.60)
10.00 (25.40)
0.2
<--->
1.00-1.24 (2.54-3.15)
3,900 (17,347)
6.50 (16.51)
11.50 (29.21)
0.3
<--->
Mesh Length Weight
Inches (cm) (lbs.) Price
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
E = Eye Length
M = Mesh Length
Pushbuttons/
Lights
Process
Relays/
Timers
Pulling Grip
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
CAUTION: Never use grip to approximate breaking strength. Refer to technical data page for safety and working load factors.
Banding is necessary to guard against accidental release of grip and provide maximum reliability.
Product
Index
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
e29-303
Technical Data
Working Load Factors for Wire Mesh Grips
There are many variables associated with the use of wire mesh
cable grips. Working load is an estimation of several factors
including tension, cable diameter, number of cables gripped,
gripping surface and more. Safety factors associated in the
product’s use must be considered together with the effects of
abrasion, corrosion, prior use and abuse and other variables
specific to the application.
The appropriate breaking strength of a Bryant® cable grip
represents an average calculation based on data established
from actual testing performed in our engineering laboratories.
Under normal usage conditions, the recommended factor of
safety is 5 for pulling grips and 10 for support grips.
Any warranty as to quality, performance of fitness-for-use of the
grips is always premised on the condition that the published
strengths apply only to new, unused grips, and that such products are properly stored, handled, used, maintained and
inspected by the user at a frequency appropriate for the use and
condition of the grip.
Example
Grip Style
Part Number
Approximate Breaking Strength
Safety Factor
Max. Recommended Load
PA075
SPC150U
4000 lbs.
1610 lbs.
5
10
800 lbs.
161 lbs.
Pulling
Support
Note: The maximum recommended working load is the greatest tension to be exerted on a grip for any application, with a margin of safety to protect against unforseen
and unusual circumstances.
Wire Mesh Grip Materials
Material
Features
Product Group
Galvanized steel wire
High strength
Not subject to continuous outside environment
Tin-Coated bronze wire
Corrosion-resistant for normal outside areas
Non-magnetic
Moderate strength
Corrosion resistant
Pulling grips
Bus drop grips
Strain relief grips
Support grips
Stainless steel wire (302/304)
Strain relief grips
Applicable Code Requirements:
Bryant Economy Cable Grips meet the following requirements
NEC® 300.19
NEC® 350
NEC® 400.14
NEC® 400.10
Support of conductors in vertical raceways
Liquidtight flexible metal conduit termination
Flexible cord and cable protection
Strain relief at joints and terminals
Operating Temperatures
Material
Temperature Range
Aluminum
-40°F to +300°F (-40°C to +149°C)
Aluminum Deluxe Cord Grips
-30°F to +240°F (-34°C to +115°C)
Flammability
(Non-metallic deluxe cord Grips will not support combustion)
Component
Rating
Mesh Grip
UL 94HB
Fitting
UL 94V-2
Hazardous Locations
Product Categories
The product categories listed on the right are suitable Deluxe cord grip, aluminum fitting
for use in hazardous locations per Class I Div. 2,
Dust-tight strain relief grips
Class II Div. 1 & 2, Class III Div. 1 & 2
Wet Locations
Product Categories
The products noted to the right are suitable
for use in wet locations when a listed sealing
ring is used between box and fitting
Deluxe cord grip, aluminum fitting
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Multiple Cable/Grip Selection Chart
Company
Information
Systems
Overview
Multiple Cable Selection Charts for Cables and Wires
of Unequal Diameters
Programmable
Controllers
How to choose the correct grip size:
Field I/O
1.
Find the grip circumference range by measuring the circumference of
the bundle of different diameter cables to be gripped (see illustration).
Software
2.
Divide the bundle circumference by 3.14 to determine the diameter.
C-more &
other HMI
3.
Choose a grip offering a range of cable diameters the same as the
cable diameter.
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Selection Chart for Determining Grip Size for Multiple Equal Diameter Cables Held in a Single Grip
Under “Number of Cables in One
Grip”, find the diameter range of
your cables in vertical column. Read
Grip Size and Grip Diameter Range
to the left.
If your diameter is the maximum of
the range shown, stay with the same
size grip.
Example: 3 cables, each with 0.89”
(2.26 cm) diameter, select a 1.50”1.74” (3.81 cm - 4.42 cm) range or
150 Grip Size.
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Pulling and Support
Number of Cables in One Grip
Encoders
Grip
Size
Grip Dia.
Range
Inches (cm)
2
3
4
5
6/7
8
9
Current
Sensors
50
0.50-0.61
(1.27-1.55)
0.30-0.38
(0.76-0.97)
0.25-0.31
(0.63-0.79)
0.22-0.27
(0.56-0.69)
0.19-0.24
(0.48-0.61)
0.17-0.22
(0.43-0.56)
0.15-0.19
(0.38-0.48)
0.14-0.18
(0.36-0.46)
Pressure
Sensors
62
0.62-0.74
(1.57-1.88)
0.38-0.44
(0.97-1.12)
0.31-0.36
(0.79-0.91)
0.27-0.31
(0.69-0.79)
0.24-0.29
(0.61-0.74)
0.22-0.26
(0.56-0.66)
0.19-0.23
(0.48-0.58)
0.18-0.21
(0.46-0.53)
Temperature
Sensors
75
0.75-0.99
(1.90-2.51)
0.44-0.59
(1.12-1.50)
0.36-0.49
(0.91-1.24)
0.31-0.42
(0.79-1.07)
0.29-0.38
(0.74-0.97)
0.26-0.34
(0.66-0.86)
0.23-0.31
(0.58-0.79)
0.21-0.28
(0.53-0.71)
Pushbuttons/
Lights
100
1.00-1.24
(2.54-3.15)
0.59-0.75
(1.50-1.90)
0.49-0.63
(1.24-1.60)
0.42-0.54
(1.07-1.37)
0.38-0.48
(0.97-1.22)
0.34-0.43
(0.86-1.09)
0.31-0.39
(0.79-0.99)
0.28-0.35
(0.71-0.89)
Process
125
1.25-1.49
(3.17-3.78)
0.75-0.90
(1.90-2.29)
0.63-0.76
(1.60-1.93)
0.54-0.65
(1.37-1.65)
0.48-0.58
(1.22-1.47)
0.43-0.52
(1.09-1.32)
0.39-0.46
(0.99-1.17)
0.35-0.42
(0.89-1.07)
Relays/
Timers
150
1.50-1.74
(3.81-4.42)
0.90-1.07
(2.29-2.72)
0.76-0.89
(1.93-2.26)
0.65-0.77
(1.65-1.96)
0.58-0.67
(1.47-1.70)
0.52-0.60
(1.32-1.52)
0.46-0.54
(1.17-1.37)
0.42-0.49
(1.07-1.24)
Comm.
175
1.75-1.99
(4.44-5.05)
1.07-1.22
(2.72-3.10)
0.89-1.02
(2.26-2.59)
0.77-0.88
(1.96-2.24)
0.67-0.77
(1.70-1.96)
0.60-0.69
(1.52-1.75)
0.54-0.62
(1.37-1.57)
0.49-0.56
(1.24-1.42)
200
2.00-2.49
(5.08-6.32)
1.22-1.53
(3.10-3.89)
1.02-1.28
(2.59-3.25)
0.88-1.10
(2.24-2.79)
0.77-0.96
(1.96-2.44)
0.69-0.86
(1.75-2.18)
0.62-0.77
(1.57-1.96)
0.56-0.71
(1.42-1.80)
Power
250
2.50-2.99
(6.35-7.59)
1.53-1.83
(3.89-4.65)
1.28-1.53
(3.25-3.89)
1.10-1.32
(2.79-3.35)
0.96-1.16
(2.44-2.95)
0.86-1.03
(2.18-2.62)
0.77-0.93
(1.96-2.36)
0.71-0.85
(1.80-2.16)
Circuit
Protection
300
3.00-3.49
(7.62-8.86)
1.83-2.14
(4.65-5.44)
1.53-1.79
(3.89-4.55)
1.32-1.54
(3.35-3.91)
1.16-1.35
(2.95-3.43)
1.03-1.20
(2.62-3.05)
0.93-1.08
(2.36-2.74)
0.85-0.99
(2.16-2.51)
Enclosures
350
3.50-3.99
(8.89-10.13)
2.14-2.44
(5.44-6.20)
1.79-2.05
(4.55-5.21)
1.54-1.76
(3.91-4.47)
1.35-1.54
(3.43-3.91)
1.20-1.37
(3.05-3.48)
1.08-1.24
(2.74-3.15)
0.99-1.13
(2.51-2.87)
400
4.00-4.49
(10.16-11.40)
2.44-2.75
(6.20-6.98)
2.05-2.30
(5.21-5.84)
1.76-1.98
(4.47-5.03)
1.54-1.74
(3.91-4.42)
1.37-1.55
(3.48-3.94)
1.24-1.39
(3.15-3.53)
1.13-1.27
(2.87-3.23)
450
4.50-4.99
(11.43-12.67)
2.75-3.06
(6.98-7.77)
2.30-2.56
(5.84-6.50)
1.98-2.20
(5.03-5.59)
1.74-1.93
(4.42-4.90)
1.55-1.72
(3.94-4.37)
1.39-1.55
(3.53-3.94)
1.27-1.41
(3.23-3.58)
Terminal
Blocks &
Wiring
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-305
#1 Value in Automation
A quality product line, with FREE #1 rated technical support and quick shipping!
Call 1-800-633-0405 or visit us at: www.automationdirect.com
Wiring Devices – Product Features
Company
Information
Systems
Overview
Programmable
Controllers
Hand grip features wide-rib,
non-slip design
Configuration-specific plug face
surrounds blades to prevent
infiltration of contaminants
Field I/O
Face and body feature
alignment keys for
easy assembly
Software
C-more &
other HMI
Amperage, voltage and
NEMA configuration
imprinted on face for easy
identification
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Double wall construction
for extra durability
Proximity
Sensors
Captive, combination
Slot/Phillips assembly
screws
Photo
Sensors
Impact/chemical
resistant; toughened
nylon construction
Neutral blade is nickel-plated
for easy identification
Limit
Switches
Encoders
High Performance Contact
High-performance copper-alloy contacts have excellent
conductivity and spring properties to provide superior
contact pressure. Clamp-type terminals have .078 inch
thick over-sized clamp nut with undercut for secure
retention of conductor. Captive combination
phillips/slotted #10 brass terminal screws are colorcoded for easy wiring.
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
EPDM Dust Seal
Triple Gripper®
Terminal Cover
Angle Adapter
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
(Ethylene Propylene Diene
Monomer)
Resiliant dust seal surrounds
cord, helping prevent moisture and contaminants from
entering wiring chamber.
Tapered cover eliminates
snagging.
Internal “self-centering”
Triple Gripper® cord
grip with “radius teeth”
design provides secure
cord retention.
Transparent terminal cover,
extended “teardrop” wiring
pockets and backed out
“captive” terminal screws
simplify wiring.
Nylon angle adapter (catalog
number 70204ANA) converts
20A and 30A nylon locking
plugs and connectors into
space-saving angle devices.
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Pneumatics
Terminal Blocks/Wiring Solutions
e29-307
Wiring Devices – Product Features
Heavy-duty mounting straps are
nickel-plated to resist corrosion;
wide width design assures secure
assembly
Combination back and side wiring
terminals accept #14 thru #8 AWG
solid or stranded conductors
Captive terminal screws are deep
slotted for easy installation
NEMA rating and configuration
are molded into face for easy
identification
Base is molded of rugged reinforced thermoplastic polyester to
minimize heat buildup and resist
breakage. Thick wall construction
provides
terminal isolation and strong support for current-carrying parts
Face is molded of toughened
nylon to resist breakage
Space-saving design allows
more room in box for wiring
One-piece, rivetless copper-alloy
contact design reduces heat
buildup and provides secure blade
retention
Both mounting straps are grounded for safe installations
High strength #10 terminal screws
resist corrosion and provide
secure terminations
Captive, combination Slot/Phillips
mounting screws
70520FR
Wiring Device Selection
When selecting wiring devices,
there are various plug options
which will work with coordinating
connectors or plugs.
Receptacle
Some applications may require
a wall receptacle to be used
with the coordinating plug.
Plug
Step 2
Step 1
- OR Connector
Other applications may require
the use of a connector for
extending the length of a cable
with coordinating plug type.
Step 2
Volume 14
e29-308
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Watertight Wiring Devices - Product Features
Company
Information
Systems
Overview
Accepts #18/3 to #10/3 cord
(#8/4 for 30A models)
Programmable
Controllers
Keyed body and cover
for proper alignment
Closure cap seals out
water and dirt
when not in use
Field I/O
Software
C-more &
other HMI
Tongue and groove
sealing system
Drives
Soft
Starters
Strain relief
compression cord
seal with neoprene
bushing
Thermoplastic
elastomer housing
Transparent back for
easy inspection of
wired terminals
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Corrosion-resistant nickel plated
blades and stainless steel
captive assembly screws
Photo
Sensors
Limit
Switches
Encoders
Double insulated elastomeric
cover and thermoplastic body
for extra safety
and water resistance
Connectors: NEMA 4, 4X, 6, 12, and 6P Rated; IP65, IP66, IP67
Plugs:
Current
Sensors
Extra Bushings
Color coded rubber cord
sealing bushings supplied for
diameter ranges .30-.91
Pressure
Sensors
Temperature
Sensors
NEMA 4, 4X, 6, and 6P Rated; IP65, IP66, IP67
Pushbuttons/
Lights
Process
Weather Protective NEMA Type 1
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Compression neoprene bushings
seal out moisture
(cord sizes #16/3 SO to #12/3 SO)
Circuit
Protection
NEMA Type 1 Rated
Enclosures
Tools
Pneumatics
Safety
Appendix
Self closing flip seals
provide protection against
moisture when closed
Large internal cavity for
easy wiring of two duplex
receptacles (not included)
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-309
Duplex Receptacles – Product Features
Extra Heavy Duty Industrial Grade Duplex Receptacles
Back wire
ground clamp
Heavy-duty, copper alloy
self-grounding system
Circuit ID
marking area
One-piece grounding
system with integral solid
brass grounding contacts
One-piece,
triple-wipe
line contacts
Thread-cleaning,
captive mounting screws
Back wiring: eight
wiring pockets for
convenient feed-thru
wiring; clamp-type
terminals
Heavy-duty nickel and
brass plated steel
wrap-around yoke
Brass terminal screws;
accepts up to #10 wire
Easy access break-off
tab for two-circuit wiring
Thick-walled, high-impact
nylon wrap-around
face and base
Corrosion-Resistant Duplex Receptacles
Stainless steel
mounting screws
resist corrosion
Circuit ID
marking area
Molded of impact/chemical
resistant high visibility
yellow nylon
Nickel and tin plated
copper-alloy contacts and
terminals resist corrosion
One-piece rivetless copper-alloy
power contacts reduce heat
buildup and provide secure plug
blade retention
Heavy-duty nickel-plated brass
mounting straps resist corrosion
Volume 14
e29-310
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Devices – Locking Plugs /
Connectors / Receptacles
Company
Information
Systems
Overview
Programmable
Controllers
Features
Field I/O
• Internal Triple-Gripper ® cord
clamp with unique “radius teeth”
design automatically centers and
secures the cord
• Tough impact- and chemicalresistant nylon housing
• Nickel-plated neutral blade for
easy identification
• Double-wall construction
• Combination Phillips/slotted
captive terminal screws
• Transparent terminal cover with
clear window and teardrop wiring
pockets to ease insertion of
stranded wire and to make solid
connections
4732NC
4710
4721NP
• Integral thermoplastic elastomer
dust seal surrounds cord to help
prevent moisture and contaminants from entering the wiring
chamber
• Copper wire only
• Amperage, voltage and NEMA
configuration imprinted on face
for easy identification
• See wiring devices technical
information Table III for horsepower ratings
• UL File E2258 (Receptacle),
E1381 (Plug, Connector)
• CSA Certified 16215
L5-15
125V
W
W
G
G
L5-15R
2-Pole
3-Wire
250V
G
Y
<--->
4732NC
Style
Price Receptacle
Part No.
<--->
Style
4710
Price
<--->
G
Steppers/
Servos
Motor
Controls
Photo
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
70615NP
<--->
70615NC
<--->
70615FR
<--->
L6-15P
W
277V AC
Connector
Part No.
X
Y
L6-15R
L7-15
4721NP
Price
Motors &
Gearbox
Current
Sensors
L5-15P
X
L6-15
Style
Soft
Starters
Encoders
15 Amp Locking Devices
Plug
Part No.
Drives
Limit
Switches
Note: See Table III at the end of the Wiring
Devices section for Horsepower Ratings
Poles NEMA # Voltage Configuration
C-more &
other HMI
Proximity
Sensors
Agency Approvals
• Captive, quick-thread assembly
screws backed out, ready for
assembly
Software
Process
W
G
G
L7-15R
4770NP
<--->
4779NC
<--->
4760
<--->
L7-15P
Relays/
Timers
Comm.
20 Amp Locking Devices
Poles NEMA # Voltage Configuration
W
L5-20
125V
2-Pole
3-Wire
L7-20
250V
G
277V AC
Y
L6-20P
W
W
G
G
Style
Price
Power
70520NP
<--->
70520NC
<--->
70520FR
<--->
70620NP
<--->
70620NC
<--->
70620FR
<--->
70720NP
<--->
70720NC
<--->
70720FR
<--->
70820NP
<--->
70820NC
<--->
70820FR
<--->
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Y
G
L8-20P
X
600V AC
Price Receptacle
Part No.
X
Y
G
L8-20R
L9-20
Style
L7-20P
X
480V AC
G
L6-20R
L7-20R
L8-20
Connector
Part No.
X
Y
G
Price
L5-20P
X
L6-20
Style
W
G
L5-20R
Plug
Part No.
Terminal
Blocks &
Wiring
Appendix
X
Y
G
L9-20R
Y
G
70920NP
<--->
70920NC
<--->
70920FR
<--->
L9-20P
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-311
Wiring Devices – Locking Plugs /
Connectors / Receptacles
30 Amp Locking Devices
Poles NEMA #
Voltage
Plug Part
Configuration
No.
G
L5-30
W
Y
G
G
L6-30R
2-Pole
3-Wire
277V AC
G
Y
70530FR
<--->
70630NP
<--->
70630NC
<--->
70630FR
<--->
70730NP
<--->
70730NC
<--->
70730FR
<--->
G
70830NP
<--->
70830NC
<--->
70830FR
<--->
70930NP
<--->
70930NC
<--->
70930FR
<--->
Price
Receptacle
Part No.
L8-30P
X
X
600V AC
<--->
X
Y
G
L8-30R
L9-30
70530NC
L7-30P
X
480V AC
<--->
Price
W
G
L7-30R
L8-30
70530NP
Style
L6-30P
W
L7-30
Receptacle
Part No.
X
Y
250V
Price
Style
L5-30P
X
L6-30
Connector
Part No.
G
W
125V
L5-30R
Price
Style
Y
Y
G
G
L9-30R
L9-30P
20 Amp Locking Devices
Poles NEMA #
Voltage
Configuration
X
L14-20
125V/250V AC
G
W
Y
3ø 250V AC
W
3ø 480V AC
G
Y
71420NP
<--->
71420NC
<--->
71420FR
<--->
71520NP
<--->
71520NC
<--->
71520FR
<--->
71620NP
<--->
71620NC
<--->
71620FR
<--->
Style
Style
Price
X
Y
G
Y
G
Z
Z
L15-20R
L15-20P
X
L16-20
Connector
Part No.
L14-20P
X
L15-20
Price
Style
X
L14-20R
3-Pole
4-Wire
Plug Part
No.
X
Y
G
Y
Z
G
Z
L16-20R
L16-20P
30 Amp Locking Devices
Poles NEMA #
Voltage
Configuration Plug Part
No.
X
L14-30
125V/250V AC
G
W
G
W
Y
Y
L14-30R
L14-30P
X
3ø 250V AC
3-Pole
4-Wire
Y
X
Y
Price
Y
Z
71430NP
<--->
71430NC
<--->
71430FR
<--->
71530NP
<--->
71530NC
<--->
71530FR
<--->
71630NP
<--->
71630NC
<--->
71630FR
<--->
L17-30R
71730NP
<--->
71730NC
<--->
71730FR
<--->
G
Z
L16-30P
X
X
G
3ø 600V AC
Style
L15-30P
X
Z
L16-30R
L17-30
Price Receptacle
Part No.
G
Y
Z
G
3ø 480V AC
Style
X
Y
Z
L15-30R
L16-30
Price Connector
Part No.
X
G
L15-30
Style
Y
G
Z
L17-30P
20 Amp Locking Devices
Poles NEMA #
L21-20
4-Pole
5-Wire
Voltage
3øY120V/
208V AC
Part
Configuration Plug
No.
W
X
X
G Y
Z
Y G
Z
L21-20R
L22-20
3øY277V/
480V AC
G Y
Z
L22-20R
Price Connector
Part No.
Style
Price Receptacle
Part No.
Style
Price
W
72120NP
<--->
72120NC
<--->
72120FR
<--->
72220NP
<--->
72220NC
<--->
72220FR
<--->
L21-20P
X
X
W
Style
W
Y G
Z
L22-20P
30 Amp Locking Devices
Poles NEMA #
L21-30
4-Pole
5-Wire
L22-30
Voltage
3øY 120V/
208V AC
3øY 277V/
480V AC
Part
Configuration Plug
No.
W
Z
X
X
G Y
Y G
L21-30R
W
Z
X
G Y
L22-30R
Style
Price Connector
Part No.
Style
Price Receptacle
Part No.
Style
Price
W
Z
72130NP
<--->
72130NC
<--->
72130FR
<--->
72230NP
<--->
72230NC
<--->
72230FR
<--->
L21-30P
X
Y G
W
Z
L22-30P
Volume 14
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Terminal Blocks/Wiring Solutions
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Wiring Devices – Locking Plugs /
Connectors / Receptacles Specifications
and Drawings
Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
Software
15 Amp Locking Devices General Specifications
Part Type
Maximum Working
Voltage
Operating/Storage
Temperature
Terminal
Accomodation
Fork slot = 0.390 x 0.060
terminal screw #8
Maximum of 140°F (60°C) continuous,
#18 - #8 AWG Flexible
minimum of -40°F (-40°C) without
Cord
impact.
(copper wire)
Plug
C-more &
other HMI
Cord Grip Range
inches (mm)
Torque Specifications
Drives
Soft
Starters
0.300"-0.655”
(7.62-16.637)
Terminal screw 12-14 lb-in (1.41.6 N-m) Assembly screw 8 lb-in
(0.9 N-m)
Motors &
Gearbox
Steppers/
Servos
600VAC/250VDC
Connector
Maximum of 140°F (60°C) continuous,
minimum of -40°F (-40°C) without
impact.
-40°F to 185°F (-40°C to 85°C)
continuous without impact
Receptacle
Fork slot = 0.390 x 0.060
terminal screw #8
#18 - #8 AWG Flexible
Cord
(copper wire)
.300"-0.655"
(7.62-16.637)
Fork slot = 0.400 x 0.060
terminal screw #10
#14 - #8 AWG (solid or
stranded copper wire)
N/A
Terminal screw 12-14 lb-in (1.41.6 N-m) Assembly screw 8 lb-in
(0.9 N-m)
Motor
Controls
Proximity
Sensors
Terminal screw 12-14 lb-in (1.41.6 N-m) Assembly screw 8 lb-in
(0.9 N-m)
Photo
Sensors
Limit
Switches
Encoders
20/30 Amp Locking Devices General Specifications
Part Type
Maximum Working
Voltage
Operating/Storage
Temperature
Terminal
Accomodation
Fork slot = 0.400 x 0.060
terminal screw #10
Maximum of 140°F (60°C) continuous,
#18 - #8 AWG Flexible
minimum of -40°F (-40°C) without
Cord
impact.
(copper wire)
Plug
Cord Grip Range
inches (mm)
Torque Specifications
Current
Sensors
Pressure
Sensors
0.300"-0.950”
(7.62-24.13)
Terminal screw 12-14 lb-in (1.41.6 N-m) Assembly screw 10 lb-in
(1.2 N-m)
Temperature
Sensors
Pushbuttons/
Lights
Connector
600VAC/250VDC
Maximum of 140°F (60°C) continuous,
minimum of -40°F (-40°C) without
impact.
Fork slot = 0.400 x 0.060
terminal screw #10
#18 - #8 AWG Flexible
Cord
(copper wire)
-40°F to 185°F (-40°C to 85°C)
continuous without impact
Fork slot = 0.400 x 0.060
terminal screw #10
#14 - #8 AWG (solid or
stranded copper wire)
0.300"-0.950"
(7.62-24.13)
Terminal screw 12-14 lb-in (1.41.6 N-m) Assembly screw 10 lb-in
(1.2 N-m)
N/A
Terminal screw 12-14 lb-in (1.41.6 N-m) Assembly screw 8 lb-in
(0.9 N-m)
Process
Relays/
Timers
Comm.
Receptacle
Terminal
Blocks &
Wiring
Power
Note: 20/30 Amp locking plugs/connector terminal screws are tri-drive.
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
e29-313
Wiring Devices – Locking Plugs /
Connectors / Receptacles Drawings
15 Amp Dimensions
Dimensions in inches [mm]
Plug
Connector
Receptacle
Dimensions in [mm]
20/30 Amp Dimensions
Plug
Connector
Receptacle
Note: Dimensional drawings provided for reference only, not all items are shown.
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Devices – Straight Blade Plugs /
Connectors
Company
Information
Systems
Overview
Programmable
Controllers
Features
• Integral thermoplastic elastomer
dust seal surrounds cord to help
prevent moisture and contaminants from entering the wiring
chamber
• Internal Triple-Gripper ® cord
clamp with unique “radius teeth”
design automatically centers and
secures the cord
• Tough impact- and chemicalresistant nylon housing
• Ratings stamped on straight
blade devices visible while in use
(15 and 20A)
• Double-wall construction
• Combination Phillips/slotted
captive terminal screws
• Transparent terminal cover with
clear window and teardrop
wiring pockets to ease insertion
of stranded wire and to make
solid connections
BRY5269NC
BRY5266NP
• Face and body feature
contrasting key for correct and
easy assembly every time
• Captive, quick-thread assembly
screws backed out, ready for
assembly
• Universal cord grip design
accepts 0.300” to 0.655” (7.6 to
16.6 mm) cord without inserts or
adapters (15 and 20A); 0.425”
to 1.320” (10.80 to 33.5 mm)
Agency Approvals
• Insulated design shields exposed
metal parts on hand-held side
9530NC
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
• Copper wire only
9530NP
Field I/O
• UL File E2258 (Receptacle),
E1381, E3382 (Plug, Connector)
• CSA Certified 16215
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
15 Amp Straight Devices
Poles NEMA # Voltage Configuration
G
5-15
5-15R
2-Pole
3-Wire
W
Connector
Part No.
BRY5266NP
<--->
BRY5269NC
<--->
BRY5666NP
<--->
BRY5669NC
<--->
Style
Style
Price
Temperature
Sensors
Pushbuttons/
Lights
5-15P
G
6-15
Price
Plug Part No.
G
W
125V
Pressure
Sensors
G
250V
6-15R
Process
6-15P
Relays/
Timers
20 Amp Straight Devices
Poles NEMA # Voltage Configuration
G
5-20
125V
W
BRY5366NP
<--->
BRY5369NC
<--->
BRY5466NP
<--->
BRY5469NC
<--->
Style
Style
Price
Terminal
Blocks &
Wiring
Power
5-20P
G
6-20
Price
Plug Part No.
G
W
5-20R
2-Pole
3-Wire
Comm.
Connector
Part No.
Circuit
Protection
G
250V
6-20R
6-20P
Enclosures
30 Amp Straight Devices
Poles NEMA # Voltage Configuration
G
5-30
125V
W
5-30R
2-Pole
3-Wire
G
6-30
Price
Connector
Part No.
9530NP
<--->
9530NC
<--->
9630NP
<--->
9630NC
<--->
Plug Part No.
Style
Style
Pneumatics
Price
Safety
G
W
Appendix
5-30P
Product
Index
G
250V
6-30R
Tools
6-30P
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
e29-315
Wiring Devices – Single Straight Blade
Receptacles
15 Amp Single Receptacles
Poles
NEMA # Voltage Configuration
Part Number
Style
Price
G
5-15
W
125V
5251
<--->
5661
<--->
5-15R
2 Pole
3 Wire
G
6-15
250V
6-15R
5251
20 Amp Single Receptacles
Poles
NEMA # Voltage Configuration
Part Number
Style
Price
G
5-20
125V
W
5361
<--->
5461
<--->
5-20R
2 Pole
3 Wire
G
6-20
250V
6-20R
5361
30 Amp Single Receptacles
Poles
NEMA # Voltage Configuration
Part Number
Style
Price
G
5-30
125V
W
9530FR
<--->
9630FR
<--->
5-30R
2 Pole
3 Wire
G
6-30
250V
6-30R
9530FR
Volume 14
e29-316
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Devices – Straight Blade Plugs /
Connectors / Receptacles Specifications
and Drawings
Maximum
Operating/Storage Temperature
Working Voltage
Plug
Terminal
Accomodation
Systems
Overview
Programmable
Controllers
Field I/O
Straight Blade Devices General Specifications
Part Type
Company
Information
Cord Grip
Range
Torque Specifications
15/20 amp =
0.245"-0.655"
(6.2-16.6mm)
15/20 amp =
Terminal screw 12-14 lb-in (1.4-1.6 N-m)
Assembly screw 12 lb-in (1.3 N-m)
15/20 Amp Fork slot =
0.390 x 0.060
terminal screw #8
30 amp =
0.425”-01.320”
(10.8-33.5mm)
30 amp =
Terminal screw 20-24 lb-in (2.26-2.712 N-m)
Assembly screw 10-12 lb-in (1.2-1.356 N-m)
#18 - #10 AWG Flexible
Cord
(copper wire)
15/20 amp =
0.245"-0.655"
(6.2-16.6mm)
15/20 amp =
Terminal screw 12-14 lb-in (1.4-1.6 N-m)
Assembly screw 12 lb-in (1.3 N-m)
Motors &
Gearbox
30 amp =
0.425”-01.320”
(10.8-33.5mm)
30 amp =
Terminal screw 20-24 lb-in (2.26-2.712 N-m)
Assembly screw 10-12 lb-in (1.2-1.356 N-m)
Steppers/
Servos
N/A
15/20 amp =
Terminal screw 14 lb-in (1.6 N-m)
Software
C-more &
other HMI
Drives
Connector
250VAC/DC
Maximum of 140°F (60°C) continuous,
minimum of -40°F (-40°C) without impact
Single
Receptacle
(15 & 20 amp)
Single
Receptacle
(30 amp)
Duplex
Receptacle
(15 & 20 amp)
Fork slot = 0.400 x 0.060
terminal screw #10
#14 - #10 AWG (solid or
stranded copper wire)
Fork slot = 0.400 x 0.060
terminal screw #10
#14 - #8 AWG (solid or
stranded copper wire)
Fork slot = 0.400 x 0.060
terminal screw #10
#14 - #10 AWG (copper
conductors only)
Soft
Starters
Motor
Controls
Proximity
Sensors
N/A
30 amp =
Terminal screw 25 lb-in (3.0 N-m)
N/A
15/20 amp =
Terminal screw 14 lb-in (1.6 N-m)
Photo
Sensors
Limit
Switches
Encoders
15/20 Amp Dimensions
Current
Sensors
Dimensions in inches [mm]
Pressure
Sensors
Single Straight
Blade Plug
Single Straight
Blade Connector
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Single Straight Blade Receptacle
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
e29-317
Wiring Devices – Straight Blade Plugs /
Connectors / Receptacles Specifications
and Drawings
30 AMP Dimensions
Dimensions in inches [mm]
Single Straight
Blade Plug
Single Straight
Blade Connector
Single Straight Blade Receptacle
Volume 14
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Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Devices – Accessories
Company
Information
Systems
Overview
Programmable
Controllers
Features
Weather Protective Boots; 7200 Series
Nylon Angle Adapter
• Converts 20A and 30A nylon locking plugs and connectors into space saving angle devices
• For use with Bryant 20 and 30 Amp locking plugs and
connectors
• Adapters permit wire to exit parallel to the receptacle;
eliminating space needed for wire to bend
• Help prevent moisture, dust and other contaminants
from infiltrating plugs and connectors
• Chemical/UV-resistant construction
Weather Protective Boots; 5200 Series
Software
C-more &
other HMI
Drives
• Available in high visibility yellow or standard black
• For use with Bryant 15 and 20 Amp straight blade plugs
and connectors and 15 Amp locking plug and connectors
Soft
Starters
• Ribbed exterior provides firm grip
• Sealing ring seals connector when not mated
• For use with Bryant Triple Gripper® 20 and 30 Amp
nylon plugs and connectors
• Help prevent moisture, dust and other contaminants
from infiltrating plugs and connectors
• IP 55 Suitability when installed and used properly with
plug and connector body combinations
• Available in high visibility yellow or standard black
• Thermoplastic elastomer construction
• Excellent ozone and weather resistance
Stainless Steel Cover Plates
• Resistant to deterioration by oils and heat
Approvals
• IP 55 Suitability when installed and used properly with
plug and connector body combinations
Field I/O
• Connector sealing ring provides extra protection when
plug and connector are not mated
• Ribbed exterior provides firm grip
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
• UL File E31999*
• CSA Certified 18416*
Limit
Switches
Encoders
*Approvals for stainless steel receptacle plates only.
Current
Sensors
Wiring Devices Accessories
Part Number Description
Price
Pressure
Sensors
Cover Plates
SS8
Duplex receptacle plate, stainless steel, 15A and 20A straight blade, single-gang box
<--->
SS7
Single receptacle plate, stainless steel, 15A and 20A straight blade, 15A locking, single-gang box
<--->
SS723
Single receptacle plate, stainless steel, 30A straight blade, single-gang box
<--->
SS703
Single receptacle plate, stainless steel, 30A straight blade, two-gang box
<--->
SS720
Single receptacle plate, stainless steel, 20A and 30A locking, single-gang box
<--->
Angle Adapter*
70204ANA
Angle adapter for 20A and 30A locking plugs and connectors
Temperature
Sensors
Pushbuttons/
Lights
Process
Stainless Steel
Receptacle Plates
Relays/
Timers
<--->
Comm.
Weather Boots*
5200BP
Weather boot for 15A locking, 15A straight, and 20A straight blade plugs. YELLOW thermoplastic elastomer
<--->
Terminal
Blocks &
Wiring
5200BC
Weather boot for 15A locking, 15A straight, and 20A straight blade connector. YELLOW thermoplastic elastomer
<--->
Power
5200BSR
Connector boot sealing ring for 5200BC boot. YELLOW thermoplastic elastomer
<--->
5200BPB
Weather boot for 15A locking, 15A straight, and 20A straight blade plugs. BLACK thermoplastic elastomer
<--->
Circuit
Protection
5200BCB
Weather boot for 15A locking, 15A straight, and 20A straight blade connector. BLACK thermoplastic elastomer
<--->
Enclosures
5200BSRB
Connector boot sealing ring for 5200BC boot. BLACK thermoplastic elastomer
<--->
72002BC
Weather boot for 20A and 30A locking plug. YELLOW neoprene
<--->
72002BP
Weather boot for 20A and 30A locking connector. YELLOW neoprene
<--->
72002BSR
Connector boot sealing ring for 72002BC boot. YELLOW thermoplastic elastomer
<--->
72002BPB
Weather boot for 20A and 30A locking plugs. BLACK thermoplastic elastomer
<--->
72002BCB
Weather boot for 20A and 30A locking connectors. BLACK thermoplastic elastomer
Tools
Pneumatics
72002BSRB Connector boot sealing ring for 72002BCB boot. BLACK thermoplastic elastomer
<--->
<--->
Safety
Appendix
Angle Adapter
70204ANA
Part #
Index
*Angle adapter and weather boots are not UL listed or CSA certified.
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Product
Index
Terminal Blocks/Wiring Solutions
e29-319
Wiring Devices – Accessories
72002BC
Weather Boot
72002BC with 72002BSR
Connector Boot sealing ring
Note: Connectors shown on above installations are not included and are purchased separately.
Angle Adapter
70204ANA
+
=
+
=
Angle Adapter
Dimensions
Dimensions in inches [mm]
1.80
[45.7]
Dia.
2.88
[73.2]
1.86
[47.2]
Dia.
1.33
[33.8]
3.35
[85.1]
1.86
[47.2]
1.80 Dia.
[45.7]
Dia.
2.88
[73.2]
1.33
[33.8]
2.25
[57.2]
Angle Adapter
Volume 14
e29-320
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Devices – Accessories Drawings
Company
Information
Systems
Overview
Programmable
Controllers
Stainless Steel Cover Plates
Dimensions in inches [mm]
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
SS8
SS7
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
SS723
Pushbuttons/
Lights
SS703
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
SS720
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
e29-321
Wiring Devices – Technical Information
Reference material only. Please see Wiring Section in the catalog for product part number.
Mechanical And Electrical Properties Of Materials
Properties
Tensile Strength (PSI)
Elongation (%)
Flex. Mod. (Stiffness)(PSI)
Izod (Notched) ft.-lb./in.
6/6 Nylon
6 Nylon
Polycarbonate
PC/PET
Phenolic
Urea
11,000
6,000+*
9,000
6,000
6,500-10,000
5,500-13,000
300+*
300*
130
120
0.4 - 0.8
0.5 - 1.0
175,000*
140,000*
340,000
325,000
1,000,000
1,500,000
2.1 lb-in
[0.24 Nm]*
3.0 lb-in
[0.34 Nm}*
15.0 lb-in
[1.7 Nm]
12.0 lb-in
[1.36Nm]
0.3 to 1.9 lb-in
[.034 to 0.21 Nm]
0.25 to 0.4 lb-in
[0.03 to 0.05 Nm]
59M*
108R*
119R
70M
118R
115R
105-120M
-
110-120M
-
464°F (240°C)
370°F (187.7°C)
-
265°F (129.4°C)
-
-
260°F (126.6°C)
400°F (204.4°C)
260 to 290°F
(126.6 to 143.3°C)
221°F (105°C)
302°F (150°C)
212°F (100°C)
V-0
HB-V0
HB-V0
300-400
Hardness Rockwell
Heat Deflection
Temperature
66 PSI
264 PSI
Electrical
Mechanical w/ Impact
Mechanical w/o Impact
Flame Class UL 94
Dielectric V/mil
Specific Gravity
UL Comparative Tracking Index (Volts)
UL Thermal
Index
194°F (90°C)
185°F (85°C)
270°F (132°C)
257°F (125°C)
257°F (125°C)
257°F (125°C)
167°F (75°C)
167°F (75°C)
239°F (115°C)
185°F (85°C)
185°F (85°C)
257°F (125°C)
V-2
V-2
V-2
600
400
380
307
200-400
1.14
1.13
1.2
1.33
1.4
1.5
600+
600+
250+
230
175+
600+
*Conditioned to 50% relative humidity
Chemical Resistance Of Materials
Chemical
Acids
Alcohol
Caustic Bases
Gasoline
Grease
Kerosene
Oil
Solvents
Water
Nylon
Phenolic
Urea
Polycarbonate
C
B
B
A
A
A
A
B
A
B
B
C
A
A
C
A
A
A
A
B
A
A
A
A
A
A
A
B
A
A
A
C
A
A
A
A
Note: A - Completely resistant. Good to excellent, general use.
B - Resistant. Fair to good, limited service.
C - Slow attack. Not recommended for use.
Volume 14
e29-322
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Watertight Wiring Devices Plugs and Connectors
Company
Information
Systems
Overview
Programmable
Controllers
Features
• Keyed body and cover for
proper alignment
• High-visibility yellow
thermoplastic elastomeric
housing
• Recommended where
moisture exists or casual
submersion is possible
• Rugged PBT interiors provide
excellent resistance to
moisture and temperature
• Meets NEC requirements for
“Wet & Damp Locations”
• Tongue and groove plug to
connector sealing system for
optimum protection
15W33BRY
Connectors: NEMA 4, 4X, 6, 12, and 6P Rated; IP65, IP66, IP67
• Meets OSHA requirements
Agency Approvals/
Standards
• Nickel-plated contacts
and blades
• Stainless steel captive
assembly screws
• Operating temperature
-40°C to 60°C
• Individual neoprene bushings
provide watertight sealing
Plugs: NEMA 4, 4X, 6, and 6P Rated; IP65, IP66, IP67
G
5-15
W
5-15R
15 Amps
125V AC
G
• IP65, IP66, IP67
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
2-Pole
3-Wire
Price
Connector
Part No.
<--->
15W47BRY
Style
Price
<--->
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
G
Locking
24W47BRY
<--->
25W47BRY
<--->
Locking
24W34BRY
<--->
25W34BRY
<--->
W
G
G
L7-15R
Process
L5-15P
W
277V AC
14W47BRY
Steppers/
Servos
W
L5-15R
L7-15
Straight Blade
Style
Motors &
Gearbox
Proximity
Sensors
5-15P
W
L5-15
Plug
Part No.
Soft
Starters
• Comply with NEMA
standards WD-1, WD-6,
AND UL498
G
W
125V AC
Device
Type
Drives
Motor
Controls
Watertight Plugs and Connectors Quick Selection Table
Amperage NEMA # Voltage Configuration
C-more &
other HMI
• CSA Certified #701599
• 15-30 amp range up to
480 volts AC
Poles
Software
• UL File E1381 Guide AXUT
• Accepts multiple cord
diameters
14W47BRY
Field I/O
Relays/
Timers
L7-15P
Comm.
G
5-20
125V AC
G
W
W
5-20R
20 Amps
W
L5-20
125V AC
G
250V AC
3Ø
20 Amps
L16-20
3-Pole
4-Wire
480V AC
3Ø
L15-30
250V AC
3Ø
L16-30
480V AC
3Ø
30 Amps
15W33BRY
<--->
Locking
26W47BRY
<--->
27W47BRY
<--->
Y
G
Y
G
Locking
26W48BRY
<--->
27W48BRY
Power
<--->
Enclosures
L6-20P
X
Terminal
Blocks &
Wiring
Circuit
Protection
X
L6-20R
L15-20
<--->
L5-20P
X
250V AC
14W33BRY
W
G
L5-20R
L6-20
Straight Blade
5-20P
X
Y
G
Y
G
Z
Z
L15-20R
L15-20P
X
Locking
26W75BRY
<--->
27W75BRY
<--->
Locking
26W76BRY
<--->
27W76BRY
<--->
Locking
28W75BRY
<--->
29W75BRY
<--->
Locking
28W76BRY
<--->
29W76BRY
<--->
Pneumatics
X
Y
G
Y
Z
G
Z
L16-20R
X
G
Y
G
Y
Z
Z
L15-30R
X
G
Z
Safety
L16-20P
X
Tools
Y
L16-30R
L15-30P
X
Y
Product
Index
G
Z
Appendix
L16-30P
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-323
Watertight Plugs and Connectors Technical Specifications/Dimensions
Watertight Devices Technical Specifications
15A/20A Straight Blade
15A Locking
Device type
Maximum working voltage
20A Locking
20A Locking
3-Phase
30A Locking
3-Phase
As marked
Maximum continuous 60°C [140˚F],
minimum -40°C [-40˚F] (without impact)
Operating temperature
Terminal accomodation
Type S, SO, ST, SJ, SJO, SJT 18/3 to 12/3
12/3 SJ, 14/3 S to 10/3 S
14/4 S to 10/4 S
12/4 S to 8/4 S, 6/4 MSHA
0.300” to 0.625”
(7.6 mm to 15.9 mm)
0.475” to 0.720”
(12.1 mm to 19.2 mm)
0.560” to 0.775”
(14.2 mm to 19.9 mm)
0.640” to 0.930”
(16.3 mm to 23.6 mm)
Cord diameter
Wire terminal screw 12-15 lb-in (1.4-1.7 N-m)
Housing assembly screw 8-10 lb-in (0.9-1.13 N-m)
Torque specifications
Plugs: 2500VAC if rated 300V or less, 3500VAC if rated above 300V
Connectors: 2000VAC if rated 300V or less, 3000VAC if rated above 300V
Dielectric voltage
Environmental
Plugs and Connectors*
Moisture Resistance - NEMA 4, 4x, 12, 6, 6P; IP65, IP66, IP67
* Each plug or connector is individually tested for watertight integrity to meet the NEMA and IP ratings. Bryant can only claim NEMA and IP ratings when mated to
other Bryant and Hubbell devices. This would be true for any manufacturer.
Dimensions in inches [mm]
14W47BRY
14W33BRY
24W47BRY
24W34BRY
TYPICAL
FACE*
TYPICAL
FACE*
15W47BRY
25W47BRY
25W34BRY
15W33BRY
* Typical face only. Please reference Quick Selection Table for face configuration.
Volume 14
e29-324
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Watertight Plugs and Connectors Dimensions (continued)
Company
Information
Systems
Overview
Programmable
Controllers
Dimensions in inches [mm]
Field I/O
Software
Weather Protective Plugs
Part Number
DIM A
Inches [mm]
C-more &
other HMI
Drives
26W47BRY
Soft
Starters
26W48BRY
2.30 [58.4]
26W75BRY
Motors &
Gearbox
26W76BRY
Steppers/
Servos
28W75BRY
TYPICAL
FACE*
2.50 [63.5]
28W76BRY
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Weather Protective Connectors
Part Number
DIM A
Inches [mm]
Pressure
Sensors
Temperature
Sensors
27W47BRY
TYPICAL
FACE*
Current
Sensors
27W48BRY
2.50 [63.5]
27W75BRY
Pushbuttons/
Lights
Process
27W76BRY
Relays/
Timers
29W75BRY
2.80 [71.1]
29W76BRY
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
* Typical face only. Please reference Quick Selection Table for face configuration.
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-325
Industrial Grade Duplex
Straight Blade Receptacles
Features
• One-piece grounding system,
including integral self-grounding
strap
• Center splined bushing
interlocks with receptacle body
to prevent rotation when
fastening wall plates
• Full-face, wraparound design is
molded of high-impact,
chemical-resistant nylon
BRY5262CR
BRY5262GRY
• Easily accessible break-off tab
for two-circuit wiring
• Extended barrier (shroud) on
sides of cover surround wire
terminals for added insulation
and isolation of conductors
• ID surface on cover for marking
clear identification of circuits
• Heavy-duty wraparound steel
yoke locked in for maximum
strength and security
• Double-wipe brass grounding
contacts
• One-piece triple-wipe brass line
contacts
• Strip gauge for accurate wiring
• Double-plated yoke (nickel &
brass) to resist corrosion
• Back wiring: eight wiring
pockets for convenient feed thru
wiring, clamp-type terminals
accept up to #10 wire
Agency Approvals/
Standards
• UL File E2258 Guide #RTRT
• Terminal screws: brass
combination Phillips/slotted/
Robertson binding head accepts
up to #10 wire
BRY5262
• CSA Certified File LR16215
Guide #365E1
• Complies with NEMA standards
WD-1, WD-6, AND UL498
• Approved for CU wire only
• Verified under Fed. Spec.
#WC596 (where applicable)
• Large green, combination
Phillips/slotted/Robertson hex
head grounding screw
• CE
• Back wire ground clamp for
quick and convenient wiring
BRY5362
Duplex Straight Blade Receptacles
Poles
Amperage NEMA # Voltage Configuration
G
5-15
W
125V AC/DC
5-15R
15A
Part Number
Color
BRY5262GRY
Gray
<--->
BRY5262CR*
Yellow
<--->
BRY5262
G
6-15
BRY5662
250V AC/DC
Style
Price
<--->
Brown
<--->
6-15R
2 Pole
3 Wire
G
5-20
125V AC/DC
W
5-20R
20A
BRY5362GRY
Gray
<--->
BRY5362CR*
Yellow
<--->
BRY5362
G
6-20
BRY5462
250V AC/DC
<--->
Brown
<--->
6-20R
* Corrosion-resistant, nylon construction, self-grounding, back- and side-wired
Volume 14
e29-326
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Industrial Grade Duplex Straight Blade
Receptacles Specifications and Drawings
Company
Information
Systems
Overview
Programmable
Controllers
Duplex Straight Blade Receptacles Specifications
Duples Receptacle
Part Numbers
BRY5262GRY
BRY5262
BRY5262CR
Amperage
BRY5662
Field I/O
BRY5363GRY
BRY5362
BRY5362CR
15A
Software
BRY5462
C-more &
other HMI
20A
Drives
Maximum working voltage
125V AC/DC
125V AC/DC
250V AC/DC
Soft
Starters
Maximum continuous 60°C,
minimum -40°C (without impact)
Operating temperature
Temperature rise
250V AC/DC
Motors &
Gearbox
Less than 30°C temperature rise at full rated current after 50 cycles overload at
150% rated current for either AC or DC applications per UL498
Terminal accomodation
Terminal screw
Fork slot = 0.400 x 0.060
terminal screw #10
Torque specifications
Terminal screw 14 lb-in
(1.6 N-m)
Dielectric voltage
Steppers/
Servos
#14-#10 AWG
Copper conductor only
Motor
Controls
Proximity
Sensors
Photo
Sensors
Withstands 2000V per UL498
Limit
Switches
Dimensions in inches [mm]
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-327
Weather Protective Accessories
Portable Outlet Boxes Features
• Non-conductive, impact resistant thermoplastic elastomer boxes reduce
the exposure to potential hazards
• Automatic centering strain relief cord clamps
• NEMA Type 1
• Neoprene seal bushings accommodate cord size #16 SO to #12/3 SO
• For use with 15A or 20A duplex receptacles (receptacles not included)
• Flip seals protect against wet environments and moisture when closed
3054BRY
3059BRY
Receptacle*
3056BRY
Weather Protective Accessories
Dimensions in inches [mm]
Part Number
Description
Price
3059BRY
Portable outlet box
<--->
3056BRY
Outlet box cover; duplex receptacle with lift cover
<--->
3054BRY
Blank outlet box cover plate
<--->
*Receptacle sold separately
Volume 14
e29-328
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Material Specifications
Company
Information
Systems
Overview
Watertight Wiring Devices Materials
Programmable
Controllers
Plugs/Connectors
Part Description
Materials
Blade/contact carrier
PBT thermoplastic, yellow
Field I/O
Terminal retainer
Polycarbonate, clear
Software
Housing
Thermoplastic elastomer, yellow
Housing insert
Polypropylene, natural
Strain relief nut
PBT thermoplastic, gray
Grommet
Thermoplastic elastomer, various colors
Ferrule
Polypropylene, natural
Blades/contacts
Brass, nickel
Terminal screws
Steel, chromate
Terminal screw size
#8-32
Body holding screws
Stainless steel
Drive screws
Steel, chromate
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Portable Outlet Box and Accessories
Box enclosure
Thermoplastic elastomer, yellow
Strain relief nut
PBT thermoplastic, gray
Grommet
Thermoplastic elastomer, various colors
Ferrule
Polypropelene, natural
Strain relief insert
Nylon, yellow
Locknut
Steel, zinc plate
Threaded inserts
Polypropelene, natural
Encoders
Strain relief wire
Brass
Duplex receptacle screw
Stainless steel
Current
Sensors
Cover plate screws
Steel, black oxide
Cover plate
Nylon, gray
Flip cover
PBT Thermoplastic, yellow
Flip cover seal
Foam rubber, black
Cover plate spring
Stainless steel
Hinge pin
Aluminum
Hinge bracket
Stainless steel
Rivets
Brass
Proximity
Sensors
Photo
Sensors
Limit
Switches
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-329
Wiring Devices – Lockouts
- Devices
Features
• UV-stabilized polypropylene
housing
• OSHA lockout/tagout regulation
29CFR 1910.147 compliance
• High-visibility red for easy identification
• Protect against unexpected start-up
of equipment during maintenance
and repair work
• Available in 3 sizes to accomodate
a full range of plug designs and
ratings
• Plugs are locked safely in sturdy
enclosure
• BLD and BLD2 accept up to 3/8”
(9.7) lock shackle diameter. BLDMP
accepts 5/16” (7.9) lock shackle
diameter.
• Discourages unauthorized use of
tools and equipment
• Stores and protects plug when
equipment is not in use or during
relocation. Stores on cable when
not in use.
• Openings for attachment of identification tag
Wiring Devices – Lockouts
Part Number
BLDMP
BLD
BLD2
Dimensions
Description
Price
Lockout device, small (3-wire, 15A, molded-on plugs, up to 277V rating), Red
<--->
Lockout device, medium (3-4-5-wire, 15A, 20A, and 30A plugs), Red
<--->
Lockout device, large (4- and 5-wire, 30A, plugs and 3- and 4- wire 50A plugs), Red
<--->
Dimensions in inches [mm]
3.14 (79.8)
4.50
(114.3)
2.57
(65.3)
CLOSE
FERMER
5.00 DIA
(127.0) MAX
OPEN
OUVRIR
10.15
(257.8)
MAX
1.90
(48.3)
DIA
MIN
SLIDE–GLISSER
4.22
(107.2)
.32 (8.1)
2 PLACES
1.73
(43.9)
DIA MAX
.79
(20.1)
DIA MIN
BLDMP
1.45 (36.8) DIA
MAX CABLE
3.70
(94.0)
MAX
RECOMMENDED PLUG SIZES
6.31 (160.3)
.64 (16.3) DIA
MAX CABLE
RECOMMENDED PLUG SIZES
CLOSE
4.27 (108.5)
LOCK
LOCKS
LOCK
LOCKS
3.10
(78.7)
7.27
(184.7)
OPEN
SLIDE
CLOSE
SLIDE
12.51
(317.8)
.39 (9.9)
4 PLACES
OPEN
2.75
(69.9)
DIA
MAX
LO
CK
LO
CK
.39 (9.9)
4 PLACES
BLD
1.50
(38.1)
DIA
MIN
4.75
(120.7)
MAX
1.11 (28.2)
DIA MAX
CABLE
RECOMMENDED PLUG SIZES
BLD2
Volume 14
e29-330
Terminal Blocks/Wiring Solutions
1 - 80 0 - 633 - 0405
Wiring Devices – Technical Information
Company
Information
Systems
Overview
Programmable
Controllers
Table III - Horsepower Ratings
NEMA Configuration
AC HP Rating**
Nema Configuration
AC HP Rating**
Field I/O
1-15
0.5
L1-15
0.5
2-15
1.5
L2-20
2
2-20
2
L5-15
0.5
2-30
2
L5-20
1
C-more &
other HMI
5-15
0.5
L5-30
2
Drives
5-20
1
L6-15
1.5
5-30
2
L6-20
2
5-50
2
L6-30
2
6-15
1.5
L7-15
2
6-20
2
L7-20
2
6-30
2
L7-30
3
6-50
3
L8-20
3
7-15
2
L8-30
5
7-20
2
L10-20
2 L-L/1 L-N
7-30
3
L10-30
2 L-L/2 L-N
7-50
5
L11-15
2
10-20
2 L-L/1 L-N
L11-20
3
10-30
2 L-L/2 L-N
L11-30
3
10-50
3 L-L/2 L-N
L12-20
5
11-15
2
L12-30
10
11-20
3
L14-20
2 L-L/1 L-N
11-30
3
L14-30
2 L-L/2 L-N
11-50
7.5
L15-20
3
14-15
1.5 L-L/0.5 L-N
L15-30
3
14-20
2 L-L/1 L-N
L16-20
5
14-30
2 L-L/2 L-N
L16-30
10
14-50
3 L-L/2 L-N
L18-20
2
Pushbuttons/
Lights
14-60
3 L-L/2 L-N
L18-30
3
Process
15-15
2
L19-20
5
15-20
3
L19-30
10
15-30
3
L21-20
2
15-50
7.5
L21-30
3
15-60
10
L22-20
5
18-15
2
L22-30
10
18-20
2
18-30
3
18-50
7.5
Circuit
Protection
18-60
7.5
Enclosures
Software
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
**The phase-to-phase horsepower ratings are noted by “L-L”. The phase-to-neutral ratings are identified by “L-N”
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m a t i o n d i re c t . c o m / w i r i n g- s o l u t i o n s
Terminal Blocks/Wiring Solutions
e29-331
Wiring Devices - NEMA Configuration Chart
Locking Style NEMA Configurations
Voltage
NEMA #
125V
L5
15 Ampere
20 Ampere
30 Ampere
Receptacle/Plug
Receptacle/Plug
Receptacle/Plug
W
W
G
G
L5-15R
L5-15P
2-Pole 3-Wire Grounding
X
250V
G
Y
G
L6-15R
L6-15P
W
277V
L7
L7-15R
L7-15P
L5-20P
X
Y
W
W
3-Pole 4-Wire Grounding
L14
G
L14-20R
L9-20P
L15
Y
L16
Y
L15-20P
X
L16-20R
Y
Y
Z
L15-30R
X
G
Z
Y
Z
L16-20P
L16-30R
Y
4-Pole 5-Wire
Grounding
L17-30R
3øY 120/208V
L21
X
G Y
Z
Y G
Z
L21-20R
W
3øY 277/480V
X
G Y
Z
L22
L22-20R
W
Z
L21-20P
X
W
W
Y G
Z
Z
L22-20P
X
Y
L16-30P
X
Y
G
Z
L17-30P
X
G Y
Y G
X
G
Z
X
L21-30R
W
L15-30P
X
Z
X
G
Y
Z
G
L17
W
L14-30P
X
Y
G
3ø 600V
G
W
L14-30R
G
L15-20R
Y
W
X
Z
Z
L9-30P
X
G
G
Z
G
G
L9-30R
Y
L14-20P
X
3ø 480V
G
X
G
Y
X
Y
X
3ø 250V
X
X
Y
W
L8-30P
G
G
X
W
Y
G
L8-30R
X
X
125/250V
X
Y
G
L8-20P
Y
L7-30P
X
Y
G
L9-20R
G
L7-30R
G
Y
W
Y
X
L9
W
X
Y
L6-30P
G
L7-20P
G
L8-20R
600V
G
L6-30R
G
G
Y
G
L6-20P
L8
X
Y
G
L6-20R
L7-20R
L5-30P
X
Y
X
480V
G
W
L5-30R
X
G
G
W
G
W
G
G
W
L5-20R
X
Y
L6
W
G
W
Z
L21-30P
X
G Y
L22-30R
Y G
W
Z
L22-30P
Straight-Blade Style NEMA Configurations
Voltage
15 Ampere
20 Ampere
30 Ampere
Receptacle/Plug
Receptacle/Plug
Receptacle/Plug
NEMA #
2-Pole 3-Wire
Grounding
G
125V
5
W
G
G
G
G
G
W
W
5-15R
250V
G
5-15P
G
5-20R
G
W
W
5-20P
G
5-30R
G
W
5-30P
G
6
6-15R
6-15P
6-20R
6-20P
6-30R
6-30P
Note: Please see Appendix for
1.) Mechanical and electrical properties of material data
2.) Chemical resistance of material
3.) Table III Hp rating chart
Volume 14
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Wiring Devices – NEMA Wiring Diagrams
Company
Information
Systems
Overview
Reference material only. Please see Wiring Section in the catalog for
product part number.
Programmable
Controllers
2-Pole 2-Wire
Field I/O
125V
Software
W
125V
C-more &
other HMI
SYS.
GR.
Drives
1-15R
ML1-R
L1-15R
Soft
Starters
Motors &
Gearbox
208V or 250V
Steppers/
Servos
208V or 250V
Motor
Controls
2-20R
2-30R
Proximity
Sensors
L2-20R
2-Pole 3-Wire Grounding
Photo
Sensors
125V
W
Limit
Switches
125V
Encoders
Current
Sensors
SYS. G
GR.
Pressure
Sensors
EQUIP.
GR.
5-15R
5-20R
5-30R
5-50R
L5-15R
L5-20R
L5-30R
ML2-R
Temperature
Sensors
Pushbuttons/
Lights
208V or 250V
Process
Relays/
Timers
208V or 250V
Comm.
G
Terminal
Blocks &
Wiring
EQUIP.
GR.
Power
6-15R
6-20R
6-30R
6-50R
L6-15R
L6-20R
L6-30R
Circuit
Protection
Enclosures
277V AC
Tools
W
277V AC
Pneumatics
Safety
SYS. G
GR.
Appendix
EQUIP.
GR.
Product
Index
7-15R
7-20R
7-30R
7-50R
L7-15R
L7-20R
Part #
Index
L7-30R
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Wiring Devices – NEMA Wiring Diagrams
2-Pole 3-Wire Grounding
480V AC
480V AC
G
EQUIP.
GR.
L8-20R
L8-30R
600V AC
600V AC
G
EQUIP.
GR.
L9-20R
L9-30R
3-Pole 3-Wire
125V/250V AC
250V AC 125V AC
W
125V AC
SYS.
GR.
10-20R
10-30R
10-50R
L10-20R
L10-30R
ML3-R
3ø 250V AC
250V AC 250V AC
250V AC
11-15R
11-20R
11-30R
11-50R
L11-15R L11-20R
L11-30R
3ø 480V AC
480V AC 480V AC
480V AC
L12-20R
L12-30R
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Wiring Devices – NEMA Wiring Diagrams
Company
Information
Systems
Overview
Programmable
Controllers
3-Pole 3-Wire Continued
3ø 600V AC
Field I/O
Software
600V AC 600V AC
C-more &
other HMI
600V AC
Drives
Soft
Starters
L13-30R
Motors &
Gearbox
3-Pole 4-Wire Grounding
Steppers/
Servos
125/250V AC
W
Motor
Controls
250V AC 125V AC
Proximity
Sensors
125V AC
SYS.
GR.
Photo
Sensors
G
Limit
Switches
EQUIP.
GR.
Encoders
14-15R 14-20R
14-30R
14-50R
14-60R
L14-20R
L14-30R
Current
Sensors
Pressure
Sensors
3ø 250V AC
Temperature
Sensors
250V AC
250V AC
Pushbuttons/
Lights
250V AC
Process
G
Relays/
Timers
EQUIP.
GR.
Comm.
15-15R 15-20R
15-30R
15-50R
15-60R
L15-20R
Terminal
Blocks &
Wiring
L15-30R
Power
Circuit
Protection
3ø 480V AC
Enclosures
480V AC 480V AC
Tools
480V AC
Pneumatics
Safety
G
Appendix
EQUIP.
GR.
Product
Index
L16-20R
L16-30R
Part #
Index
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Terminal Blocks/Wiring Solutions
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Wiring Devices – NEMA Wiring Diagrams
3-Pole 4-Wire Grounding Continued
3ø 600V AC
600V AC 600V AC
600V AC
G
EQUIP.
GR.
L17-30R
4-Pole 4-Wire
3øY 120/208V AC
120V AC
208V AC
208V AC
W
120V AC
SYS.
GR.
120V AC
208V AC
18-15R 18-20R
18-30R
18-50R
18-60R L18-20R L18-30R
3øY 277/480V AC
W
SYS.
GR.
480V AC 480V AC 277V AC
277V AC
277V AC
480V AC
L19-20R L19-30R
3øY 347/600V AC
W
SYS.
GR.
600V AC 600V AC 347V AC
347V AC
347V AC
600V AC
L20-20R L20-30R
Volume 14
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Terminal Blocks/Wiring Solutions
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Wiring Devices – NEMA Wiring Diagrams
Company
Information
Systems
Overview
Programmable
Controllers
4-Pole 5-Wire Grounding
3øY 120/208V AC
Field I/O
Software
120V AC
208V AC
208V AC
W
120V AC
SYS.
GR.
120V AC
C-more &
other HMI
208V AC
Drives
Soft
Starters
G
Motors &
Gearbox
EQUIP.
GR.
L21-20R
L21-30R
Steppers/
Servos
Motor
Controls
Proximity
Sensors
3øY 277/480V AC
Photo
Sensors
480V AC 480V AC 277V AC
W
277V AC
SYS.
GR.
Limit
Switches
277V AC
Encoders
480V AC
Current
Sensors
G
Pressure
Sensors
EQUIP.
GR.
Temperature
Sensors
L22-20R
L22-30R
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
3øY 347/600V AC
600V AC
W
347V AC
SYS.
GR.
Terminal
Blocks &
Wiring
347V AC
600V AC
347V AC
Power
600V AC
Circuit
Protection
G
Enclosures
Tools
EQUIP.
GR.
Pneumatics
L23-20R
L23-30R
Safety
Appendix
Product
Index
Part #
Index
Volume 14
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Terminal Blocks/Wiring Solutions
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