Ransomes 62281, 62282, 62283, 62284, 62285 Greens King 500 Series Technical Manual
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Technical
Manual
Greens King 500A Series
62281 – 18” 11 Blade Reel, D Handle
62282 – 22” 11 Blade Reel, D Handle
62283 – 22” 11 Blade Reel, T Handle
62284 – 26” 11 Blade Reel, D Handle
62285 – 26” 7 Blade Reel, D Handle
GB
4124342
2
To Order Parts
1. Write your full name and complete address on the order.
2. Explain where and how to make shipment.
3. Give product number, name and serial number that is stamped on the name plate or serial plate of your product.
4. Order by the quantity desired, the part number, and description of the part as given in the parts list.
5. Send or bring the order to an authorized Textron
Golf, Turf & Specialty Products Dealer.
6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting.
7. Do not return material without a letter of explanation, listing the parts being returned. Transportation charges must be prepaid.
Use of other than Textron Golf, Turf & Specialty Products authorized Parts and Accessories will void the warranty.
Table of Contents
1 Safety
1.1
Operating Safety ............................................... 4
1.2
Important Safety Notes ..................................... 5
2 Specifications
2.1
Product Identification ........................................ 6
2.2
Engine ............................................................... 6
2.3
Mower ............................................................... 6
2.4
Traction and Differential .................................... 7
2.5
Weights .............................................................7
2.6
Accessories & Support Literature ..................... 7
3 Decals
3.1
Decals............................................................... 8
4 Controls
4.1
Icons ................................................................. 9
4.2
Controls ............................................................ 9
5 Operation
5.1
Daily Inspection .............................................. 11
5.2
Operator Presence Control (O.P.C.) ............... 11
5.3
Operating Procedures ..................................... 12
5.4
Starting/Stopping engine ................................ 13
5.5
Transport Wheels ........................................... 14
5.6
Mowing ........................................................... 14
5.7
Grass Catcher ................................................. 15
5.8
Weight Bars .................................................... 15
6 Adjustments
6.1
General .......................................................... 16
6.2
Reel To Bedknife ............................................ 16
6.3
Bedknife Adjuster ........................................... 17
6.4
Bedknife ......................................................... 17
6.5
Clutch ............................................................. 17
6.6
Brake .............................................................. 18
6.7
Cutting Height ................................................ 18
6.8
Belt Adjustment .............................................. 19
6.9
OPC Lock-Out (T-Handle) .............................. 19
6.10 Handle ............................................................ 20
6.11 Torque Specification ...................................... 21
7 Maintenance
7.1
General .......................................................... 22
7.2
Engine ............................................................ 22
7.3
Engine Oil ....................................................... 23
7.4
Tires ............................................................... 23
7.5
Wheel Bearing ................................................ 23
7.6
Backlapping and Grinding .............................. 24
7.7
Daily Maintenance .......................................... 24
7.8
Storage ........................................................... 24
8 Troubleshooting
8.1
General .......................................................... 26
9 Maintenance & Lubrication Charts
9.1
General .......................................................... 27
9.2
Maintenance Chart ......................................... 27
9.3
Lubrication Chart ............................................ 28
10 Parts Catalog
10.1 Table of Contents ........................................... 29
© Copyright 2002, Textron Inc. “All rights reserved, including the right to reproduce this material or portions thereof in any form.”
LITHO IN U.S.A. 11-2002
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, Textron Golf, Turf & Specialty Products suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids.
To order any of the following material:
1. Write your full name and complete address on your order form.
2. Explain where and how to make shipment:
❑ UPS
❑ Overnight
❑ Regular Mail
❑ 2nd Day
3. Order by the quantity desired, the part number, and the description of the part.
4. Send or bring the order to your authorized Textron
Golf, Turf & Specialty Products Dealer.
Service Parts
Qty. Part No.
Description
2810713 Engine to Reel Belt
2811071 Reducer to Traction Belt
Qty. Part No.
Description
2811363 Reel to Reducer Belt
555795 Clutch Disc
Qty. Part No.
Description
4124342 Technical Manual
Service Support Material
Qty.
Description
Service Manual
Operator Training Video
How To Use This Manual
Abbreviations
N/S - Not serviced seperately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ●, next to the item number, indicate that a note exists which contain additional information important in ordering that part.
Indented Items
Indented items indicate component parts that are included as part of an assembly or another component. These parts can be ordered separetely or as part of the main component.
●
Item Part No.
1 123456
2 789012
3 345678
4 N/S
5 901234
Qty Description
1 Mount, Valve
1 Valve, Lift
1 • Handle
1 • Seal Kit
1 Screw, 1/4-20 x 2” Hex Head
Serial Numbers/Notes
Indicates a piece part
Includes Items 2 and 3
Serviced part included with Item 2
Non serviced part included with Item 2
3
4
1 SAFETY
1 SAFETY
1.1
OPERATING SAFETY ______________________________________________________
!
WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine.
1.
Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.
2.
It is your responsibility to read this manual and all publications associated with this equipment (Engine
Manual, accessories and attachments).
If the operator can not read English it is the owner’s responsibility to explain the material contained in this manual to them.
3.
Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.
4.
Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs.
5.
Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Operate the machine only in daylight or in good artificial light.
6.
Inspect the area where the equipment will be used.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards.
7.
Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property.
8.
Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place.
9.
Never disconnect or bypass any switch.
10. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation.
11. Fuel is highly flammable, handle with care.
12. Keep the engine clean. Allow the engine to cool and always remove the spark plug wire from the spark plug before storing.
13. Place unit on a flat surface, disengage all drives and engage parking brake before starting the engine.
14. Operate the machine across the face of the slope
(horizontally), not up and down the slope (vertically).
15. Always operate at speeds that allow you to have complete control of the machine. Be sure of your footing; keep a firm hold on the handle and walk; never run.
16. Before you clean, adjust or repair this equipment, stop the engine, disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
SAFETY 1
1.2
IMPORTANT SAFETY NOTES ________________________________________________
!
This safety alert symbol is used to alert you to potential hazards.
DANGER
- Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING
- Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION
- Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices.
For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place
!
WARNING
The Operator Presence Control (OPC) on this machine will shut off the reel and traction drive if the operator releases the OPC bail.
To protect the operator and others from injury, never operate equipment with the OPC system disconnected or malfunctioning.
!
WARNING
1.
Before leaving the operator’s position for any reason: a.
Disengage all drives.
b.
Engage parking brake.
c.
Stop engine.
2.
Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.
3.
Keep the area of operation clear of all bystanders and pets.
4.
Chock or block the wheels if the machine is left on an incline.
5.
Never operate mowing equipment without the discharge deflector securely fastened in place.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Textron Golf, Turf & Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized Textron Golf, Turf & Specialty Products parts and Accessories will void the warranty.
5
6
2 SPECIFICATIONS
2 SPECIFICATIONS
2.1
PRODUCT IDENTIFICATION _________________________________________________
62281 ............................ 18 in. (457 mm) Greens King 518A with Honda 4.0 H.P. gasoline engine and 11 blade reel.
62282 ............................ 22 in. (559 mm) Greens King 522A with Honda 4.0 H.P. gasoline engine and 11 blade reel.
62283 ............................ 22 in. (559 mm) Greens King
522TA with Honda 4.0 H.P.
gasoline engine, T handle and 11 blade reel.
62284 ............................ 26 in. (660 mm) Greens King 526A with Honda 4.0 H.P. gasoline engine and 11 blade reel.
62285 ............................ 26 in. (660 mm) Greens King 526A with Honda 4.0 H.P. gasoline engine and 7 blade reel.
Serial Number .............. An identification plate, like the one shown, listing the serial number, is attached to the rear crossmember of the frame.
Always provide the serial number of the unit when ordering replacement parts or requesting service information.
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
CHARLOTTE, NC MADE IN U.S.A.
62281 1601
Product
EEC Sound
Power
62281
62282
62283
62284
62285
100 dba
Vibration M/S
2
Arms
7
2.2
ENGINE__________________________________________________________________
Engine.............................. Honda GX-120 K1Q JG2 4-Cycle,
4HP (2.98 kW) at 4000 RPM
Speed .............................. High Idle - 3000 ± 100 RPM
Low Idle - 1700 ± 100 RPM
Fuel .................................. Regular Grade (Unleaded)
Fuel Tank ......................... 0.66 Gallon (2.5 liter)
Use clean, fresh, regular unleaded gasoline, 85 octane minimum. When using blended fuel, do not use a blend with more than 10% ethanol.
Under no circumstances should you use a blend with methanol.
2.3
MOWER _________________________________________________________________
Reel ................................. 7 and 11 blades, hardened high manganese carbon steel.
Reel Diameter .................. 5 in. (127 mm)
Cutting Width ................... 18-1/4 in. (457 mm), 22 in.
(559 mm), 26 in. (660 mm)
Cutting Frequency:
7 Blade........................0.250 in. (6.3 mm)
11 Blade......................0.169 in. (4.3 mm)
Height of cut..................... 5/64 to 7/16 in. (2 to 11 mm)
Bedknives ........................ Hardened carbon steel
High Profile ................. Yields 5/32 in. (4 mm) cut
(Standard on 62285)
Low Profile.................. Yields 7/64 in. (2.8 mm) cut
(Standard on 62284)
Super Tounament....... Yields x/xx in. (x mm) cut
(Standard on 62281, 62282 and
62283)
Reel Clutch ...................... Cog Type
SPECIFICATIONS 2
2.4
TRACTION AND DIFFERENTIAL ______________________________________________
Transport Tires .................11 x 4 pneumatic bidirectional
Reel Drive ........................7 Rib Micro V Belt
Traction Drive ...................Synchronous polyurethane belts with Kevlar cord
Traction Reduction Ratio..21.8:1
Reel Reduction Ratio .......1.67:1
Traction Clutch .................Cog type
Drive Clutch......................Disc pressure plate type
Travel speed ....................3.2 mph (5.14 km/h)
@ 3000 RPM
Differential ........................Full automotive type, housed in traction drum
Rear Drive Drum .............. Machined aluminum alloy
2 Sections:
62281 ..........................7-3/4 (O.D.) x 9.10 in.
(197 x 278 mm)
62282 and 62283 ........7-3/4 (O.D.) x 10.97 in.
(197 x 278 mm)
62284 and 62285 ........7-3/4 (O.D.) x 13.25 in.
(197 x 278 mm)
2.5
WEIGHTS ________________________________________________________________
Weights: Lbs.
(kg)
Weight with catcher, front roller, kickstand and weight bars
62281 ............................................................ 210 (95)
62282 ............................................................ 223 (101)
62283 ............................................................ 222 (100)
62284 ............................................................ 272 (123)
62285 ............................................................ 272 (123)
2.6
ACCESSORIES & SUPPORT LITERATURE _____________________________________
Contact your area Textron Golf, Turf & Specialty Products Dealer for a complete listing of accessories and attachments.
!
CAUTION: Use of other than Textron Golf, Turf & Specialty Products authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty.
Accessories
Lapping Compound (180 grit) ................................... 554598
Orange Touch-up Paint (12 oz. spray) ...................... 554598
Guide Wheel ............................................................... 68612
18 in. Grass Catcher ................................................... 68122
22 in. Grass Catcher ................................................... 68123
26 in. Grass Catcher ................................................... 68124
22 in. Push Brush........................................................ 68611
22 in. Front Roller Brush ............................................. 68610
18 in. Turf Groomer ..................................................... 68624
22 in. Turf Groomer ..................................................... 68605
26 in. Turf Groomer ..................................................... 68625
Solid Rollers
18 in. with Scraper ...................................................... 68626
22 in. with Scraper ...................................................... 68530
26 in. with Scraper ...................................................... 68627
Grooved Rollers
18 in. Machined Steel ..................................................68616
22 in. Assembled Disc .................................................68527
22 in. Machined Aluminum...........................................68614
22 in. Machined Steel ..................................................68613
26 in. Machined Aluminum...........................................68617
26 in. Machined Steel ..................................................68628
Support Literature
Technical Manual.....................................................4124342
Operator Training Video
Service & Repair Manual
7
8
3 DECALS
3 DECALS
3.1
DECALS _________________________________________________________________
Familiarize yourself with the decals, they are critical to the safe operation of the mower.
REPLACE DAMAGED DECALS IMMEDIATELY.
!
CAUTION
1. Keep all shields in place.
2. Stop engine to adjust and oil.
3. When mechanism becomes clogged disengage power and stop engine before cleaning.
4. Keep hands, feet and clothing away from power-driven parts.
5. Read manual thoroughly before operating machine.
365511
!
PRECAUCION
1. No opere esta maquina sin previo entrenamiento, instruccion y sin haber leido el manual de operacion.
2. Tenga todas las guardas en su lugar y plezas bien aseguradas.
3. Neutralice todas las velocidades y apague el motor antes de vaciar los recolectores de pasto, darie servicio, limplar, ajustar y destrabar la maquina.
4. Mantenga las manos, los ples y ropa suelta lejos de plezas en movimiento.
5. No deberan transportar pasajeros si no existe un asiento para ellos.
6. Si no sabe leer ingles, pida que aiguien le lea las calcomanias de avisos y los manuales de instruccion y operacion.
340623
Vehicle Mass:
Model PGM 19
Model PGM 22
Model 518A
Model 522TA
Model 522A
Model 526A
84.0 kg
85.0 kg
95.3 kg
100.7 kg
101.2 kg
123.4 kg
CAUTION
BE SURE THE TRACTION CLUTCH
LEVER IS IN NEUTRAL BEFORE
STARTING THE ENGINE.
3001790
!
!
WARNING
Keep Bystanders Away
!
DANGER
3001235
2811102
CAUTION
ALLOW ENGINE
TO COOL FOR 2
MINUTES BEFORE
REFUELING
To avoid serious bodily injury stop engine and disengage reels before working on mower or emptying baskets.
362764
CONTROLS 4
4 CONTROLS
4.1
ICONS ___________________________________________________________________
O.P.C. Unlock
Engine Off
Parking Brake
Engaged Disengaged
Fuel
Gasoline
O.P.C. Lock
Engine Run
Fast
Throttle
Slow Choke
O.P.C. Traction
Drive
!
WARNING
Never attempt to operate the machine unless you have read the Safety and Operation
Manual, the Parts and Maintenance Manual, the engine manual and know how to operate all controls correctly.
Familiarize yourself with the icons shown above and what they represent. Learn the location and purpose of all the controls before operating this mower.
4.2
CONTROLS _______________________________________________________________
The Greens King 500 series mowers are available in both
in a 22” cut only. Both are equipped with an Operator’s
Presence Control (O.P.C.).
A.
Parking Brake – Used whenever the mower is left unattended or as a service brake while transporting.
B.
Throttle – Controls the speed of the engine. Push lever forward to increase engine speed.
C.
O.P.C. Lock-out – Prevents the O.P.C. lever from being accidentally engaged. Push lever (C) forward, then engage the O.P.C. lever (D).
A
D
B
C
A
B C D
D - Handle Controls
D.
O.P.C. Bail - The lever controls power to both the reel and traction drive.
The lever must be disengaged to start the engine.
Figure 4B
T-Handle Controls
Figure 4A
9
4 CONTROLS
E. Engine Switch – The engine switch enables and disables the ignition system. The engine switch must be in the ON position for the engine to run.
Turning the engine switch to the OFF position stops the engine.
F. Choke Lever - The choke lever opens and closes the choke valve in the carburetor. The CLOSED position enriches the fuel mixture for starting a cold engine. The OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine.
G. Fuel Valve Lever - The fuel valve opens and closes the connection between the fuel tank and the carburetor. The fuel valve lever must be in the ON position for the engine to run. When the engine is not in use, leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage.
Note: Before tipping mower back for adjustments, the fuel lever must be moved to the OFF position to prevent fuel from leaking into the crankcase.
J.
Traction Clutch Lever - Point lever forward (J
2
) to disengage traction drive and allow drum to “freewheel”. Point lever to the back (J
1
) to engage.
K. Reel Clutch Lever - Point lever up (K
1
) to engage the reel drive mechanism. Point lever down (K
2
) to disengage the reel.
!
WARNING
To prevent bodily injury or property damage, never engage the reel or traction clutch levers while the engine is running or the O.P.C. bail is engaged.
!
DANGER
Keep hands and feet away from the cutting unit to prevent serious cuts.
K
1
K
2
G
E
OFF
ON
OFF
ON
F
J
K
Figure 4C
J
2
Figure 4D
J
1
Figure 4E
10
OPERATION 5
5 OPERATION
5.1
DAILY INSPECTION ________________________________________________________
!
CAUTION
The daily inspection should be performed only when the engine is off and all fluids are cold. Disengage all drives, engage parking brake, stop engine and disconnect spark plug wire.
1.
Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, missing or damaged components. Check for fuel or oil leaks.
2.
Check the fuel supply and crankcase oil level. All fluids must be at the full mark.
3.
Make sure the mower is adjusted to the required cutting height.
4.
Make sure the machine is lubricated and the transport tires are properly inflated.
5.
Check the O.P.C. system.
5.2
OPERATOR PRESENCE CONTROL (O.P.C.) ____________________________________
1.
The O.P.C. system is intended to protect the operator and others from injury by stopping the reel and drive mechanism as soon as the operator releases the O.P.C. bail.
!
WARNING
Never operate equipment with the O.P.C. system disconnected or malfunctioning.
Do not disconnect or bypass any switch.
2.
To test the system, the mower must have the transport wheels attached.
a.
Place mower on the kickstand.
b.
Disengage the reel clutch lever (K
2
).
c.
Engage the traction clutch lever (J
1
).
3.
Start the engine and place throttle at mid-point.
a.
Push O.P.C. lock-out (C) forward then push
O.P.C. bail (D) down.
b.
The drive mechanism will engage and the wheels will begin to turn.
c.
Release the O.P.C. bail. The bail must come up and the wheels must stop.
4.
If the wheels begin to turn before the O.P.C. bail is engaged or the wheels continue to turn after the
O.P.C. bail is released; stop the engine immediately and have the system repaired.
11
5 OPERATION
5.3
OPERATING PROCEDURES_________________________________________________
!
CAUTION
To help prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat, and ear protection.
Long hair, loose clothing or jewelry may get tangled in moving parts.
1.
Do not operate mower or attachments with loose, damaged or missing components. Whenever possible mow when grass is dry.
2.
First mow in a test area to become thoroughly familiar with the operation of the mower and control levers.
Note:To prevent damage to the reel and bedknife
never operate the reels when they are not cutting grass.
Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge.
3.
Study the area to determine the best and safest operating procedure. Consider the height of the grass, type of terrain, and condition of the surface.
Each condition will require certain adjustments or precautions. Only use accessories and attachments approved by Textron Golf, Turf & Specialty
Products.
4.
Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation.
The owner/operator is responsible for injuries inflicted to bystanders and/or damage to their property.
!
WARNING
Before you clean, adjust, or repair this equipment, always disengage all drives, engage parking brake, stop engine and remove spark plug wire to prevent injuries.
8.
Slow down and use extra care on hillsides. Use caution when operating near drop offs.
9.
Look behind and down before backing up to be sure of a clear path. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
10. Never use your hands to clean cutting units. Use a brush to remove grass clippings from blades.
Blades are extremely sharp and can cause serious injuries
!
CAUTION
Before mowing, pick up all debris such as rocks, toys and wire which can be thrown by the machine. Enter a new area cautiously. Always operate at speeds that allow you to have complete control of the mower.
5.
Use discretion when mowing near gravel areas
(roadway, parking areas, cart paths, etc.). Stones discharged from the implement may cause serious injuries to bystanders and/or damage the equipment.
6.
Disengage the reel clutch when crossing paths or roadways. Look out for traffic.
7.
Stop and inspect the equipment for damage immediately after striking an obstruction or if the machine begins to vibrate abnormally. Have the equipment repaired before resuming operation.
12
OPERATION 5
5.4
STARTING/STOPPING ENGINE ______________________________________________
1.
Check the fuel supply then open the fuel shut-off valve (G).
a.
Move the choke lever (F) to the “CLOSE” position.
b.
Move throttle control (B) to 1/2 throttle.
c.
Set start engine switch (E) to “ON”.
2.
Make certain O.P.C. bail (D) is disengaged and parking brake (A) is engaged.
3.
Start the engine. Do not allow the cord to “snap” back into the starter.
4.
When the engine starts, move choke lever (F) to the
“OPEN” position.
Intermittent choking may be required while engine is cold.
5.
Allow engine to warm up gradually.
6.
To stop the engine, release the O.P.C. bail, engage parking brake and set engine switch or ignition switch to “OFF” position. Close fuel shut off valve
(G).
G
E
OFF
ON
OFF
ON
F
Figure 5A
D
C
B C D
A
A
B
D - Handle
Controls
T - Handle Controls
Figure 5B
13
5 OPERATION
5.5
TRANSPORT WHEELS _____________________________________________________
!
WARNING
Always stop the engine and disengage the drive levers before installing or removing the transport wheels.
1.
Push and hold the kickstand against the ground then pull the mower handle back until the mower rests on the stand (L).
2.
To remove wheels, press retaining clip (M) away from hub and pull wheel off hub.
3.
To install wheels, press retaining clip (M), place wheel on hub and turn the wheel backwards until studs on back of wheel line up with holes in hub (N).
Push wheel in and release clip.
4.
Always disengage reel clutch lever (K
2
) and engage traction clutch lever (J
1
) prior to transporting the mower more than a few feet.
5.
Push the mower forward off the kickstand, start the engine and engage the O.P.C. bail.
6.
When using a vehicle to transport the mower, apply parking brake, stop engine and close fuel shut-off valve.
K
1
J
M
N
J
2
L
Figure 5C
J
1
K
2
K
Figure 5D
5.6
MOWING_________________________________________________________________
1.
Stop the engine. Place mower on kickstand and remove the transport wheels.
2.
Engage the reel clutch lever (K
2
) and the traction clutch lever (J
1
). Push the mower forward off kickstand. Start the engine.
!
WARNING
To prevent bodily injury or property damage, never engage the reel or traction clutch levers while the engine is running or the O.P.C. bail is engaged.
3.
Position mower slightly off green.
a.
Adjust engine speed to provide a safe, comfortable walking speed.
b.
Push handle down to lift mower head above the grass then engage the O.P.C. lever.
14 c.
As the mower crosses the edge of the green, lower the mower head to the ground and proceed across the green in a straight line.
d.
When the opposite side of the green is reached, lift the mower head without disengaging the
O.P.C. lever and proceed off the green to turn around or simply release the O.P.C. lever and turn around.
Note:To prevent damage to the reel and bedknife
never operate the reels when they are not cutting grass.
Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge.
4.
To assure complete even cutting, overlap swaths by
1 to 2 in., (25 or 30 mm) then make one or more passes around the perimeter of the green to clean ragged edges and separate the putting green surface from the apron.
OPERATION 5
5.7
GRASS CATCHER _________________________________________________________
1.
When the basket is about two thirds (2/3) full of grass clippings, move the mower off the green.
2.
Stop on a flat surface, disengage all drives and stop the engine.
3.
Remove and empty the grass clippings from the mower.
!
DANGER
To prevent serious injury, always stop the engine and disengage all drives before emptying grass catcher.
5.8
WEIGHT BARS ____________________________________________________________
1.
This mower was designed to be used with a Textron
Golf, Turf & Specialty Products Turf Groomer®. The weight bars located above the grass deflector should be removed when using a groomer.
2.
When using a front roller, the weights can be removed to compensate for soft greens and other mowing conditions.
15
6 ADJUSTMENTS
6 ADJUSTMENTS
6.1
GENERAL ________________________________________________________________
!
WARNING
2.
Replace, do not adjust, worn or damaged components.
Before you adjust, clean, or repair this equipment, always disengage all drives, engage parking brake and stop engine to prevent serious injury.
3.
Long hair, jewelry or loose fitting clothing may get tangled in moving parts.
!
CAUTION
Whenever performing maintenance other than carburetor adjustments, remove the spark plug wire and place the wire away from the plug to prevent accidental starting and bodily injury.
Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine.
1.
Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized Textron Golf,
Turf & Specialty Products Dealer.
4.
Do not change governor settings or overspeed the engine.
5.
A lifting hook has been provided between the engine and the clutch mechanism so the mower can be safely hoisted onto a workbench.
6.2
REEL TO BEDKNIFE _______________________________________________________
(Pre-adjustment Check)
1.
Check the reel bearings for end play or radial play. If there is any abnormal movement of the reel, up and down or side to side, adjust or replace components as needed.
5.
The reel must be parallel to the bedknife. An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife.
6.
Grass conditions will also affect the adjustment.
!
CAUTION
To prevent personal injury and damage to the cutting edges, handle the reel with extreme care.
2.
Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks.
a.
The cutting edges of the reel blades and bedknife must be sharp, free of burrs and show no signs of rounding off.
b.
The bedknife and bedknife backing must be securely tightened.
The bedknife must be straight and sharp.
c.
A flat surface of at least 1/32 in. (0.8 mm) minimum must be maintained on the front face of the bedknife. Use a standard flat file to dress the bedknife.
3.
If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process, they must be reground.
4.
Proper reel-to-bedknife adjustment is critical. A gap of 0.001 to 0.003” (0.025 to 0.076 mm) must be maintained across the entire length of the reel and bedknife.
a.
Dry, sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife.
b.
High quality grass with a good moisture content requires a closer gap (near zero).
°
°
1/32”
(0.8 mm)
Figure 6A
16
ADJUSTMENTS 6
6.3
BEDKNIFE ADJUSTER _____________________________________________________
1.
Adjuster (A) is used to increase or decrease the spring load on the bedknife. Adjuster (B) is used to move the bedknife to the reel or away from the reel.
B
A
2.
Once the spring is totally collapsed as a result of many adjustments, the bedknife cannot be moved.
Back-off adjuster (A) before adjusting (B).
3.
For most applications, compress the spring to 1 in.,
(25 mm).
Figure 6B
6.4
BEDKNIFE _______________________________________________________________
1.
Read Section 6.2 before making the adjustment.
2.
Start adjustment at the leading edge of the reel, followed by the trailing end. The leading end of the reel blade is the end that passes over the bedknife first during normal rotation.
!
Leading Edge
Rotation
Figure 6C
CAUTION: Handle the reel with extreme care to prevent personal injury and damage to the cutting edges.
3.
Turn adjuster (B) clockwise to bring the bedknife closer to the reel or counterclockwise to back the bedknife away from the reel.
a.
Slide a feeler gauge or shim stock .001 -.003 in.,
(.025 - .075 mm) between the reel blade and the bedknife. Do not turn the reel.
b.
Adjust the trailing end of the reel in the same manner, then recheck the adjustment at the leading end.
c.
When the reel and bedknife are properly adjuster, the reel will spin freely and will cut a piece of newspaper along the full length of the reel when the paper is held at 90° to the bedknife.
6.5
CLUTCH _________________________________________________________________
Adjust stop screw (V) until clutch fingers are (.06 touching) the throw out bearing. Lock jam nut.
1-13/16” (46 mm) disengaged
1-3/4” (44 mm) engaged
Pull clutch cable until OPC bail is against the stop.
U
The OPC Lock Out lever on T-handle units must be properly adjusted before clutch is adjusted. (See Section
V
Pin (U) should be against end of the bolt. Spring should measure 1-13/16 in., (46 mm) with the clutch disengaged. With the clutch fully engaged, the spring should compress to 1-3/4 in., (44 mm).
Figure 6D
17
6 ADJUSTMENTS
6.6
BRAKE __________________________________________________________________
A properly adjusted brake requires 10 lbs. pull at top of brake lever to engage and must have 1.50” (38 mm) center to center when released.
1.
Minor adjustments are made at the handle. Loosen nut (H), turn nut (J) to adjust the brake cable, then tighten nut (H).
2.
If adjustments cannot be made at the handle, remove the transport wheel and make the adjustment at the brake band.
3.
Loosen screw (K) and pull cable to obtain desired brake tension. Tighten screw (K). Readjust (H) and
(J).
D - HANDLE
H
J
1.50”
(38 mm)
K
BRAKE BAND
H
J
T-HANDLE
Figure 6E
6.7
CUTTING HEIGHT _________________________________________________________
Note: Make sure the bedknife is properly adjusted before
setting the cutting height. (See Section 6.4)
1.
Push kickstand down and tip mower back on it’s handle. Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber.
2.
Loosen nuts (M) on both sides just enough to allow knob (L) to raise the front roller or Turf Groomer.
Raise both sides an equal amount.
3.
Set gauge screw (P) to the desired cutting height
(O). Measure from the gauge bar (N) to the underside of the screw head (P) then tighten wing nut to lock the adjustment.
4.
Place gauge bar between front roller and traction roller, near the outer end of the rollers.
5.
Slide screw head over bedknife (Q) and adjust knob
(L) so roller just contacts the gauge bar. Tighten nut
(M).
6.
Repeat Steps 4 and 5 on the opposite end of the reel then tighten nuts (M). Recheck and readjust the cutting height if necessary.
N
O
L
M
P
Q
Figure 6F
18
ADJUSTMENTS 6
.
6.8
BELT ADJUSTMENT _______________________________________________________
!
CAUTION: To prevent permanent damage to the belt, do not twist, fold, bend or overtighten the belt.
D
E
1.
Belt (A) is tensioned by a spring loaded idler pulley
(F). No adjustment is necessary.
2.
To adjust belt (B) or (C), loosely assemble 5/16-18 x 3-1/4” hex head screw (K) through tension bracket
(P), bearing bracket and 5/16-18 hex nut (N).
Assemble 5/16-18 x 1” hex head screw (L) and 5/
16-18 hex nut (N) to bottom of bearing bracket (G).
Loosen nuts (E).
a.
Place bedknife gauge bar (H) on top of roller and under screw (L). Tighten screw (L) until belt (B) deflects 1/10” (2.5 mm) with 12.2 ~ 15.2 lb (5.5 ~
7.4 kg) load applied at midshipman.
b.
Tighten screw (K) until belt (C) deflects 9/64” (3.5
mm) with 3.5 ~ 6.3 lb (1.59 ~ 2.86 kg) load applied at midshipman.
c.
Tighten nuts (E) and remove 5/16-18 x 1” screw
(L) and lower nut (N)
Note: 5/16-18 x 3-1/4” screw (K) and upper nut (N) can be left in place after the adjustment procedure is complete without affecting operation.
3.
Place hardware (L and N) in a safe place for future adjustments.
M
K
H
L
N
F
A
G
F
C
B
Figure 6G
6.9
OPC LOCK-OUT (T-HANDLE) ________________________________________________
Adjust screw (R) so that the OPC bail (T) stops shortly after OPC lock out lever (S) engages the OPC bail.
S
T
R
Figure 6H
19
6 ADJUSTMENTS
6.10 HANDLE _________________________________________________________________
1.
To adjust the angle of the handle bar (Y), loosen screw (W) on both sides of the mower and adjust the handle bar to the desired position.
2.
After adjusting handle bar, adjust bracket (X) so that the handle bar just rests on the bottom of the slot in bracket. Tighten screw (W).
X
W
Y
Figure 6I
20
ADJUSTMENTS 6
6.11 TORQUE SPECIFICATION ___________________________________________________
CAUTION
All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Textron Golf, Turf & Specialty Products is not responsible for any loss, claim, or damage arising from the use of these charts. Extreme caution should always be used when using any torque value.
Textron Golf, Turf & Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated.
AMERICAN NATIONAL STANDARD FASTENERS
SIZE UNITS GRADE 5
Lubricated Dry
#6-32
#8-32
#10-24
#10-32 in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm)
#12-24
1/4-20 in-lb (Nm) in-lb (Nm)
1/4-28 in-lb (Nm)
5/16-18 in-lb (Nm)
5/16-24 in-lb (Nm)
3/8-16 ft-lb (Nm)
3/8-24 ft-lb (Nm)
–
–
–
–
–
75 (8.4)
85 (9.6)
157 (17.7)
173 (19.5)
23 (31.1)
26 (35.2)
M4
M5
M6
M8
M10
M12
M14
SIZE UNITS
Nm (in-lb)
Nm (in-lb)
Nm (in-lb)
Nm (in-lb)
Nm (ft-lb)
Nm (ft-lb)
Nm (ft-lb)
Lubricated
–
1.80 (16)
3.05 (27)
7.41 (65)
14.7 (11)
25.6 (19)
40.8 (30)
4.6
Dry
–
2.40 (21)
4.07 (36)
9.98 (88)
19.6 (14)
34.1 (25)
54.3 (40)
20 (2.3)
24 (2.7)
35 (4.0)
40 (4.5)
50 (5.7)
100 (11.3)
115 (13.0)
210 (23.7)
230 (26.0)
31 (42.0)
35 (47.4)
GRADE 8
Lubricated Dry
SIZE UNITS
–
–
–
–
–
107 (12.1)
120 (13.5)
220 (24.8)
245 (27.6)
32 (43.3)
37 (50.1)
–
30 (3.4)
45 (5.1)
50 (5.7)
65 (7.3)
143 (16.1)
163 (18.4)
305 (34.4)
325 (36.7)
44 (59.6)
50 (67.8)
METRIC FASTENERS
7/16-14 ft-lb (Nm)
7/16-20 ft-lb (Nm)
1/2-13
1/2-20 ft-lb (Nm) ft-lb (Nm)
9/16-12 ft-lb (Nm)
9/16-18 ft-lb (Nm)
5/8-11
5/8-18 ft-lb (Nm) ft-lb (Nm)
3/4-10
3/4-16
7/8-14 ft-lb (Nm) ft-lb (Nm) ft-lb (Nm)
GRADE 5
Dry Lubricated
37 (50.1)
42 (56.9)
57 (77.2)
64 (86.7)
82 (111)
92 (124)
113 (153)
128 (173)
200 (271)
223 (302)
355 (481)
50 (67.8)
55 (74.6)
75 (101)
85 (115)
109 (148)
122 (165)
151 (204)
170 (230)
266 (360)
298 404
473 (641)
GRADE 8
Dry Lubricated
53 (71.8)
59 (80.0)
80 (108)
90 (122)
115 (156)
129 (174)
159 (215)
180 (244)
282 (382)
315 (427)
500 (678)
70 (94.9)
78 (105)
107 (145)
120 (162)
154 (209)
172 (233)
211 (286)
240 (325)
376 (509)
420 (569)
668 (905)
8.8
10.9
12.9
Non Critical
Fasteners into
Aluminum
Lubricated
–
4.63 (41)
7.87 (69)
19.1 (69)
37.8 (29)
66.0 (48)
105 (77)
Dry
–
6.18 (54)
10.5 (93)
25.5 (226)
50.5 (37)
88.0 (65)
140 (103)
Lubricated
–
6.63 (59)
11.3 (102)
27.3 (241)
54.1 (40)
94.5 (70)
150 (110)
Dry
–
8.84 (78)
15.0 (133)
36.5 (323)
72.2 (53)
125 (92)
200 (147)
Lubricated
3.83 (34)
7.75 (68)
13.2 (117)
32.0 (283)
63.3 (46)
110 (81)
175 (129)
Dry
5.11 (45)
10.3 (910
17.6 (156)
42.6 (377)
84.4 (62)
147 (108)
234 (172)
2.0 (18)
4.0 (35)
6.8 (60)
17.0 (150)
33.9 (25)
61.0 (45)
94.9 (70)
21
7 MAINTENANCE
7 MAINTENANCE
7.1
GENERAL ________________________________________________________________
!
WARNING !
Before you adjust, clean, or repair this equipment, always disengage all drives, engage parking brake and stop engine to prevent serious injury.
Whenever performing maintenance other than carburetor adjustments, remove the spark plug wire and place the wire away from the plug to prevent accidental starting and bodily injury.
1.
Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an Authorized Textron Golf,
Turf & Specialty Products Dealer.
2.
Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records.
a.
Keep the equipment clean.
b.
Keep all moving parts properly adjusted and lubricated.
c.
Replace worn or damaged parts before operating the machine.
d.
Keep all fluids at their proper levels.
e.
Keep shields in place and all hardware securely fastened.
f.
Keep tires properly inflated.
3.
Long hair, jewelry or loose fitting clothing may get tangled in moving parts.
!
CAUTION: Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine
4.
Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components.
5.
Recycle or dispose of all hazardous materials (fuel, lubricants, etc.) according to local, state or federal regulations.
6.
Do not change governor settings or overspeed the engine.
7.
A lifting hook has been provided between the engine and the clutch mechanism so the mower can be safely hoisted onto a workbench
7.2
ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by
the engine manufacturer, is supplied with this machine.
Read the engine manual carefully until you are familiar with the operation and maintenance of the engine.
Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer.
The proper break-in of a new engine can make a considerable difference to the performance and life of the engine.
Note: The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine.
During the break-in period, Textron Golf, Turf & Specialty
Products recommends the following:
1.
Operate machine modestly for the first 25 hours at reduced engine speed.
2.
Avoid full throttle starts and rapid acceleration.
3.
Allow the engine to reach operating temperature before operating at full load.
4.
Change the oil and filter after the first 20 hours of operation.
22
5.
Refer to Section 9.2 and Engine Manual for specific
maintenance intervals.
MAINTENANCE 7
7.3
ENGINE OIL ______________________________________________________________
Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required.
Perform initial oil change after the first 20 hours of operation.
Change oil every 100 hours thereafter.
See the engine manufacturer’s Owners’s Manual for detailed service information.
After adding or changing oil, start and run engine at idle with all drives disengaged for 30 seconds. Shut engine off. Wait
30 seconds and check oil level. Add oil to bring up to FULL mark on dipstick.
Use only SAE 10W30 engine oils with API classification
SG.SF/CC.CD
Oil Filler Cap
Upper Oil Level
Figure 7A
7.4
TIRES ___________________________________________________________________
1.
Keep tires properly inflated to prolong tire life. Check pressure only when the tires are cool.
2.
Use an accurate, low pressure tire gauge. 6 - 8 psi
(41.3-551. kPa)
!
CAUTION: Unless you have the proper training, tools and experience, DO NOT attempt to mount a tire on a rim. Improper mounting can produce an explosion that may result in serious injury.
7.5
WHEEL BEARING _________________________________________________________
The bearing has the word LOCK and an arrow stamped on the face. When replacing the bearing, make absolutely certain that the bearing is being installed in the proper direction or rotation.
For the Right wheel, install the bearing with the
“LOCK ➨" arrow to the Outside of the bearing housing.
For the Left wheel, install the bearing with the “LOCK
➨" arrow to the Inside of the housing.
Figure 7B
23
7 MAINTENANCE
7.6
BACKLAPPING AND GRINDING _____________________________________________
Check for damage to the bedknife and reel blades.
1.
Determine if backlapping or grinding will restore the proper cutting edge.
2.
For optimum performance use a bedknife grinder to touch-up the blade then reassemble and adjust the
bedknife to the reel as described in (Section 6.2).
3.
Remove shaft cover from right side of reel and assemble a 3/8-24 bolt and locknut to the end of the shaft.
a.
Apply lapping compound with a long handle brush along the entire length of the reel, (180 grit
b.
Continue lapping and at the same time make a fine adjustment on the reel and bedknife until there is a uniform clearance along the full length of the cutting edges.
4.
Carefully and thoroughly remove all lapping compound from reel and bedknife before running
the reel in forward direction.
7.7
DAILY MAINTENANCE _____________________________________________________
1.
Park the mower on a flat and level surface. Disengage all drives, engage parking brake, stop the engine and remove the spark plug wire.
2.
Grease and lubricate all points if required. To prevent fires, wash the mower after each use.
a.
Use only fresh water for cleaning your equipment.
Note: Use of salt water or effluent water has been known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure.
Damage of this nature is not covered by the factory warranty.
b.
Do not use high pressure spray.
c.
Do not spray water directly at any electrical components.
d.
Do not spray water into the engine air intake.
Note: Do not wash a hot or running engine. Use compressed air to clean the engine cooling fins.
3.
Fill the fuel tank at the end of each operating day.
Use clean fresh unleaded gasoline, 85 octane minimum.
4.
Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel.
a.
Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot.
b.
Do not smoke when handling fuel. Never fill or drain the tank indoors.
c.
Never overfill or allow the tank to become empty.
Do not spill fuel.
Clean any spilled fuel immediately.
d.
Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors.
5.
Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier.
6.
Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove the oil filler cap and add oil as required. Do not overfill.
7.8
STORAGE________________________________________________________________
General
1.
Wash the mower thoroughly and lubricate. Repair and paint damaged or exposed metal.
2.
Inspect the mower, tighten all hardware, replace worn or damaged components.
3.
Clean the tires thoroughly and store the tractor on the kickstand so the load is off the tires. The front roller or Turf Groomer should be resting on a wood board.
24
MAINTENANCE 7
4.
Keep the machine and all its accessories clean, dry and protected from the elements during storage.
Never store equipment near an open flame or spark which could ignite fuel or fuel vapors.
Engine
1.
While the engine is warm, remove drain plug and drain the oil from the crankcase. Install drain plug and refill with fresh oil. Torque drain plug to 22 ft. lb.
(30 Nm).
2.
Clean exterior of engine. Paint exposed metal or apply a light coat of rust preventative oil.
To prevent the build-up of gum residues and vanish films, fill the tank with stabilized fuel. Use an antioxidant fuel conditioner, such STA-BIL®. Read and follow the instructions on the container.
Operate the engine for about 5 minutes to distribute the treated fuel. Stop the engine, close the fuel shutoff valve and let the engine cool. Drain fuel.
3.
Remove the spark plug and pour about one ounce of SAE 30 oil into the cylinder. Crank engine slowly by hand to distribute oil over the cylinder wall.
Replace the spark plug.
4.
Pull the starter rope slowly until resistance is felt.
Continue pulling until the notch on the starter pulley aligns with the hole on the recoil starter. At this point, the intake and exhaust valves are closed.
Reel and Bedknife
1.
Wash the reel and bedknife thoroughly, then repair and paint any damaged or exposed metal.
2.
Lubricate all fittings and friction points.
3.
Backlap the reels then back the reel away from the bedknife. Apply a light coat of rust preventative oil to the sharpened edges of the reel and bedknife.
!
CAUTION: To prevent personal injury and damage to the cutting edges, handle the reel with extreme care.
After Storage
4.
Check or service air cleaner.
5.
Check oil level in the engine crankcase.
6.
Fill the fuel tank with fresh fuel. Open fuel shut-off valve.
7.
Make certain that the tires are properly inflated.
8.
Remove all oil from the reels and bedknife. Adjust bedknife and cutting height.
9.
Start and operate the engine at 1/2 throttle. Allow enough time for the engine to become properly warmed and lubricated.
!
WARNING !
Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled.
25
8 TROUBLESHOOTING
8 TROUBLESHOOTING
8.1
GENERAL ________________________________________________________________
The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information, contact your area Textron Golf, Turf & Specialty Products Dealer.
Symptoms Possible Causes
Engine will not start.
1.
Choke in wrong position
2.
Empty fuel tank or dirty fuel
Engine hard to start or runs poorly, looses power or stalls.
Mower does not react to O.P.C.
Lever
Reels do not cut, or cut unevenly
3.
Fuel Shut-off valve closed
4.
Engine / Spark Plug
5.
Engine switch off
1.
Choke in wrong position
2.
Dirty or incorrect fuel
3.
Loose Wiring
4.
Air intake plugged
5.
Vent in fuel cap plugged
1.
Parking brake engaged
2.
Traction clutch disengaged
3.
Reel clutch disengaged
4.
Broken Belt
1.
Reel to bedknife not adjusted
2.
Reel clutch disengaged
Action
1.
See Engine Manual
2.
Drain and refill fuel tank with fresh, clean fuel
3.
Open fuel shut-off valve
4.
See Engine Manual
5.
Turn engine switch to On
1.
See Engine Manual
2.
Refill with proper grade, clean fuel
3.
Check spark plug wire
4.
Clean air intake and air cleaner
5.
Clean fuel cap
1.
Disengage parking brake
2.
Engage traction clutch
3.
Engage reel clutch
4.
Check and replace belts as needed
1.
Adjust Reel to Bedknife
2.
Engage reel clutch
26
MAINTENANCE & LUBRICATION CHARTS 9
9 MAINTENANCE & LUBRICATION CHARTS
9.1
GENERAL ________________________________________________________________
The mower was designed for minimum lubrication. Over greasing will produce high loads on the bearings and engine; thereby reducing the performance of the machine.
All maintenance intervals must be performed more frequently when operating in extremely dusty conditions.
!
WARNING !
Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and disconnect spark plug wire to prevent injuries.
3.
For smooth operation of pivot points and other friction points, apply several drops of SAE 30 oil every 50 hours or as required.
4.
To lubricate points (L9 and L10), remove left transport wheel.
Remove nut (A) from end of shaft and pull wheel hub
(D) off. Remove collar (B) and bushing (C) then pack bearing (L10) with lithium grease.
Remove mounting bracket (E) to gain access to fitting (L9). Turn the traction drum if pulley (F) is blocking the fitting then insert grease gun through hole and carefully apply grease.
5.
To lubricate point (L13), remove cover (G) and apply one pump of grease to fitting on end of shaft.
1.
Always clean grease fittings before and after lubrication.
2.
Lubricate with grease that meets or exceeds NLGI
Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air.
9.2
MAINTENANCE CHART _____________________________________________________
Recommended Service and Lubrication Intervals
Every
8-10
Hours
Every
20
Hours
Every
50
Hours
Every
100
Hours
Every
250
Hours
Yearly Lubricant
Type
Air Cleaner
Combustion Chamber
Engine Oil
Fuel Line
Fuel Strainer
Spark Plug
Valve Clearance
Grease Locations
L1 - L5
L6 - L7
L8 - L9
L10
L11 - L12
L13
L14
A - Add or Adjust
I
I
R*
C
R
C
A/R
C
A
R - 2yrs
I
L
L
L
L
L
L
L
L
L
III
II
II
II
II
II
III
C - Clean I - Inspect L- Lubricate R - Replace AR - As Required
* Indicates initial service for new machines.
I
II Manual grease gun with NLGI Grade 2 (Service Class LB).
III Lubriplate
® marine grease, Textron Golf, Turf & Specialty Products Part No. 5001581
27
9 MAINTENANCE & LUBRICATION CHARTS
9.3
LUBRICATION CHART _____________________________________________________
L
1
Clutch Shaft Assembly
● L 5
L
5
L
6
L
7
L
8
L 6
∆
●
L 7
L
2
L
12
L
13
L
14
L
11
L
9
L
10
Wheel Hub Assembly
F
●
● L 9
●
L 10
●
E
D
C
B
A
L 11 ●
●
L 8
∆
L 14
∆
L 14
∆
Reel Clutch Assembly
● - NLGI #2 Grease
∆ - Lubriplate ®
Marine Grease
28
L 13
●
L 12
●
G
Apply Lubricant
L 11-12
PARTS CATALOG 10
10 PARTS CATALOG
10.1 TABLE OF CONTENTS _____________________________________________________
1.1 .............................. Major Components 30
2.1 .............................. Handle Cover 31
3.1 .............................. Handle 32
4.1 .............................. T-Handle 34
5.1 .............................. Engine Base 36
6.1 .............................. Clutch 38
7.1 .............................. Reel 40
8.1 .............................. Lower Unit 42
9.1 .............................. Belts 44
10.1 ............................ Belt Cover 46
11.1 ............................ Weight Bars and Roller Brackets 48
12.1 ............................ Differential and Rollers 50
13.1 ............................ Parking Brake and Wheels 52
29
GREENS KING 500A SERIES
1.1 Major Components
Grass Catchers, Reels, Cross Bars, Bedknives and Kickstand
Front
Crossbar
Rear
Cross Bar
Reel
Bedknife
Backing
Serial No. All
Kickstand
Product Description
Grass
Catcher
Reel Part
No.
Kickstand
Part No.
Rear
Crossbar
Front
Crossbar
Bedknife
Backing Description Part No.
518 - 11 Blade 18” Reel
522 - 11Blade 22”Reel
522T - 11 Blade 22” Reel
68122
68123
5000095
5000148
1000018
132674
1000020
1000838
1000022 5000102
1000839 5000457
Low Profile
Super
Tournament
Low Profile
High Profile
Super
Tournament
5000098
5002888
503478
503477
5002887
526 - 11 Blade 26” Reel
526 - 7 Blade 26” Reel
68124 5000416 1000019 1000021 1000023 5000412
Low Profile 5000413
High Profile 5000414
68124 5003652 1000019 1000021 1000023 5000412 Heavy Section 5000141
> Change from previous revision
30
2.1 Handle Cover
6
2
3
8 4
GREENS KING 500A SERIES
Serial No. 62281 All
Serial No. 62282 All
Serial No. 62284 All
Serial No. 62285 All
5
8
1
7
6
Item
7
8
5
6
3
4
1
2
Part No.
2811093
3008165
3002753
3002755
3002756
404014
3002722
366768
Qty.
Description
1 Top Cover
1 • Decal, Jacobsen
1 • Decal, Parking Brake
1 • Decal, Throttle
1 • Decal, Bale Handle Clutch
5 Screw 1/4-20 x 1/2” Round Head
1 Bottom Cover
2 Throttle Knob
Serial Numbers/Notes
> Change from previous revision
31
GREENS KING 500A SERIES
3.1 Handle
Serial No. 62281 All
Serial No. 62282 All
Serial No. 62284 All
Serial No. 62285 All
10
5
14
15
24
39
31/32
16
25
27
9
7
11
12
5
22
30
21
1
31
A
23
22
29
42
38
37
40
21
2
22
4
19
8
22
17
3
28
18
20
26
41
6
34 / 35 13
36
16
33
32
GREENS KING 500A SERIES
Item
24
25
26
27
28
29
18
19
20
21
22
23
12
13
14
15
16
17
5
6
3
4
1
2
1
1
9
10
11
7
8
36
37
38
39
40
41
42
30
31
32
33
34
35
Part No.
1001273
3002179
1001007
3004259
400108
446130
443102
458006
400268
444708
443110
460026
1001292
1001266
1001275
1001250
3002047
434029
366708
1001977
1000634
3002480
3002001
366741
366743
454008
3002477
2000067
461181
446142
434023
3002078
2809900
2809901
400262
4115960
4115961
453011
2811559
447224
455012
460014
461462
443828
Qty.
Description
1 Handle
1 Handle
1 Handle
1 Handle Loop
2 Bracket
2 Screw, 1/4-20 x 1” Socket Head
2 Flange Bearing
1 Pivot Assembly
1 Brake Handle
1 Tension Spring
1 Brake Knob
2 Brake Cable
1 Throttle Cable
2 Spring Washer
1 Clutch Cable
1 Brake Clutch Lever
1 Groove Pin, 3/16 x 3/4”
3 Lockwasher, 3/8 Heavy
2 Screw, 1/4-20 x 1-1/4” Socket Head
1 Handle Loop
1 Latch
1 Channel Loop
4 Screw, 1/4-20 x 3/4” Hex Head
8 Lockwasher, 1/4 Heavy
2 Nut, 1/4-20 Hex
2 Retaining Ring
1 Screw, 3/8-16 x 1-3/4” Hex Head
2 Locknut, 1/4-20 Center
4 Nut, 3/8-16 Hex
2 Cotter Pin, 1/8 x 3/4”
2 Bracket
1 Throttle Stop
1 Spring, Left Side Torsion
1 Spring, Right Side TOrsion
2 Screw, 3/8-16 x 1” Hex Head
1 Stop, L.H. Handle
1 Stop, R.H. Handle
2 Flat Washer, 3/8
2 Bolt
2 Lockwasher, 5/8 Internal Tooth
2 Flat Washer, 1/2
1 Cotter Pin, 3/32 X 3/4”
1 Clevis Pin, 3/8 x 1 1/16”
2 Nut, 5/8-18 Hex Jam
Serial Numbers/Notes
518 Units only
522 Units only
526 Units only
> Change from previous revision
33
GREENS KING 500A SERIES
4.1 T-Handle
Serial No. 62283 All
2
11
32
18
6
7
18
27
26
12 5
12
14
1
24
19 4
20
22
23
21
23
13
20
25
11 10
15
2
16
8
23
20
21
20
9
17
18
31
29
30
28
31
3
22
19
41
44
42/43
40
39
38
33 / 34
37
36
35
34
GREENS KING 500A SERIES
Serial Numbers/Notes Item
26
27
28
29
30
31
20
21
22
23
24
25
14
15
16
17
18
19
7
8
5
6
3
4
1
2
9
10
11
12
13
38
39
40
41
42
43
44
32
33
34
35
36
37
Part No.
5003040
443110
2000067
3006857
461181
3006856
3004399
461466
461468
5003731
3002753
3002755
409951
366768
473137
1003413
1001860
5003730
3004971
3002078
400108
446130
443102
3003676
454008
3003992
1003229
3006858
461457
460014
400266
400112
4115960
4115961
400262
446142
453011
2811559
447224
443828
458006
2809900
2809901
455012
Qty.
Description
1 Round Grip
2 Throttle Knob
2 Wire Tie
1 Brake Handle
1 Latch
1 Control Handle
1 • Decal, Clutch
1 Throttle Stop
2 Screw, 1/4-20 x 3/4” Hex Head
2 Lockwasher, 1/4 Heavy
4 Nut, 1/4-20 Hex
2 Flanged Bearing
1 Spring Washer
1 Spring Return
1 Handle
1 Throttle Control
1 Pivot Pin
3 Cotter Pin, 3/32 x 3/4”
2 Screw,3/8-16 x 1-1/2” Hex Head
4 Nut, 3/8-16 Hex
2 Brake Lever
2 Brake Cable
3 Groove Pin, 3/16 x 3/4”
1 Clutch Cable
1 Pivot Shaft
1 Clevis Pin, 3/8 x 2-1/8”
1 Clevis Pin, 3/8 x 1-1/2”
1 Cable Cover
1 • Decal, Parking Brake
1 • Decal, Throttle
3 Screw, #8-32 x 3/8” Truss Head
1 Screw, 1/4-20 x 1” Hex Head
1 Stop, L.H. Handle
1 Stop, R.H. Handle
2 Screw, 3/8-16 x 1” Hex Head
2 Lockwasher, 3/8 Heavy
2 Flat Washer
2 Bolt
2 Lockwasher, 5/8 Internal Tooth
2 Nut, 5/8-18 Hex
2 Retaining Ring
1 Spring, Left Side Torsion
1 Spring, Right Side Torsion
2 Flat Washer, 1/2
> Change from previous revision
35
7
3
17
3
23
15
18
19
6
GREENS KING 500A SERIES
5.1 Engine Base
1
4
5
!
DANGER
To avoid serious bodily injury stop engine and disengage reels before working on mower or emptying baskets.
15
!
CAUTION
ALLOW ENGINE
TO COOL FOR 2
MINUTES BEFORE
REFUELING
4
20
Serial No. All
!
CAUTION
1. Read operators manual before
operating machine.
2. Keep all shields in place and hardware
securely tightened.
3. Before you clean, adjust or repair this
equipment, disengage all drives, engage
parking brake and stop engine.
4. Keep hands, feet and clothing away
from moving parts.
5. Never carry passengers.
6. Keep bystanders away
23
22
3
21
10
11
2
23
24
21
3
12
13
17
14
9
8
!
ATENCION
1. No opere esta maquina sin previo
entrenamiento, instruccion y sin haber
leido el manual de operacion.
2. Tenga todas las guardas en su lugar y
piezas bien aseguradas.
3. Neutralice todas las velocidades y
apague el motor antes de vaciar los
recolectores de pasto, darle servicio,
limpiar, adjustar y destrabar la maquina.
4. Mantenga las manos, los pies y ropa
suelta lejos de piezas en movimiento.
5. No deberan transportar pasajeros si
no existe un asiento para ellos.
6. Si no sabe leer ingles, pida que alguien
le lea las calcomanias de avisos y los
manuales de instruccion y operacion.
14
Greens King 518A
Greens King 522A
Greens King 522TA
Greens King 526A
Tee/Collar 526A
6
16
CAUTION
BE SURE THE TRACTION CLUTCH
LEVER IS IN NEUTRAL BEFORE
STARTING THE ENGINE.
5
36
GREENS KING 500A SERIES
Item
19
20
21
22
23
24
16
17
18
18
18
18
10
11
12
13
14
15
6
6
5
6
3
4
1
2
7
8
9
6
6
Part No.
503532
3006118
400188
348849
3005515
364263
364441
343117
441677
364441
5002964
361854
400228
320774
446136
362764
3001790
2811096
2811097
2811095
2811099
2811098
443106
132898
3008993
410503
445502
3004616
5002848
340830
3001235
Qty.
Description
1 Engine, 4 HP Honda
1 • Key
15 Lockwasher, 5/16
1 Decal, Caution
1 Decal, Caution
1 Decal, Greens King 518A
1 Decal, Greens King 522A
1 Decal, Greens King 522TA
1 Decal, Greens King 526A
1 Decal, Tee/Collar 526A
4 Nut, 5/16-18 Hex
1 Clutch Body
1 • Bushing, Pilot
1 • Set Screw, 5/16-18 x 7/8” Sq. Hd
1 • Nut, 5/16-18 Type R Hex Pal
2 Clutch Cover Mounting Stud
1 Engine Base
1 • Decal, Spanish
1 • Decal, Danger
1 Lift Hook
6 Screw, 5/16-18 x 1” Hex Head
AR Shim, 0.01” Thick
AR Shim, 0.02” Thick
AR Shim, 1/16” Thick
AR Shim, 1/8” Thick
6 Washer
4 Carriage Bolt, 5/16-18 x 1-1/2”
4 Flat Washer
1 Clutch Housing
1 • Decal, Caution
1 Screw, 5/16-18 x 1-1/4” Hex Head
Serial Numbers/Notes
Used on 62281 Only
Used on 62282 Only
Used on 62283 Only
Used on 62284 Only
Used on 62285 Only
> Change from previous revision
37
GREENS KING 500A SERIES
6.1 Clutch
19
3
7
13
12
16
17
19
14
18
1
2
10 8
15
11
4
5
Serial No. All
28
32
29
30
31
33
36
35
37
38
39
24
8
9
6
42
20
23
21
22
25
34
40
34
4
26
41
27
19
38
GREENS KING 500A SERIES
Serial Numbers/Notes Item
23
24
25
26
27
28
19
20
20
20
21
22
13
14
15
16
17
18
7
8
5
6
3
4
1
2
9
10
11
11
12
35
36
37
38
39
40
41
42
29
30
31
32
33
34
Part No.
443102
400104
1000014
1000842
1000015
2000004
367365
366689
463113
366686
400188
444708
458113
400112
443112
446136
443108
2501151
307456
352726
460052
446130
3000966
3004610
366800
366799
400228
3005380
132930
3000914
366742
366685
366684
366648
471223
241831
453009
3007847
367082
366653
446142
400262
444718
1003718
3008164
Qty.
Description
1 Nut, 1/4-20 Hex
1 Screw, 1/4-20 x 1” Hex Head
1 Nut, 3/8-24 Hex
4 Lockwasher, 5/16
2 Nut, 5/16-24 Hex
1 Split Clutch Disc
1 Washer, Cup
2 Bushing
1 Cotter Pin, 3/16 x 1-1/2”
1 Lockwasher 1/4 Heavy
1 Spring
1 Spring
1 Clutch Spring
1 Clutch Spring
2 Screw, 5/16-24 x 1-1/4” Hex Head
1 Clutch Fingers
1 Clutch Arm Assembly
1 Bolt, Special
1 Clutch Pin
AR Screw, 1/4-20 x 1/2” Hex Head
1 Clutch Shaft (518A)
1 Clutch Shaft (522A and 522TA)
1 Clutch Shaft (526A)
1 Sliding Disc
1 Bearing
1 Washer
1 Key
1 Wear Sleeve
2 Screw, 5/16-18 x 1” Hex Head
AR Locknut, 1/4-20 Center
2 Retaining Ring
1 Grease Seal
1 Bearing
1 Grease Seal
1 Grease Fitting
1 Housing
4 Flat Washer, 5/16
1 Pulley, 7 Rib Micro V
1 Key, 3/16 Square x 3/4”
1 Spacer
3 Lockwasher, 3/8
1 Screw, 3/8-16 x 1” Hex Head
2 Locknut, 5/16-18 Center
1 Clutch Cover
1 Decal, Jacobsen
62281, 62282, 62284, 62285 Only
62283 Only
62281 Only
62282 and 62283 Only
62284 and 62285 Only
> Change from previous revision
39
GREENS KING 500A SERIES
7.1 Reel
24
27
32
20
22
26
27
21
2
31
28
29
30
7 8
9
19
15
6
10
11
30
1
13
37
12
33
36
35
34
39
38
40
41
16
14
23
18
4
25
17
5
3
Serial No. All
40
GREENS KING 500A SERIES
Item
26
27
28
29
30
31
20
21
22
23
24
25
14
15
16
17
18
19
7
8
5
6
3
4
1
2
9
10
11
12
13
38
39
40
41
32
33
34
35
36
37
Part No.
REF
164041
366648
367029
366651
400114
3006061
434028
446130
364900
363047
500534
304745
2811122
2811121
5002727
471217
1000447
366650
471214
545940
1000446
366650
366649
545940
446142
446136
366653
3004369
3004368
434036
2000064
366645
2811185
365229
366652
458461
366646
345556
340462
320774
Qty.
Description
1 Reel
1 Frame, R.H. Side
1 Frame, L.H. Side
1 Reel Clutch
1 Grease Fitting
1 Bearing Housing
1 • Seal
1 • Grease Fitting
1 • Bushing
1 Bearing Housing
1 • Grease Seal
1 • Grease Seal
1 • Bushing
1 Lockwasher, 3/8 Heavy
3 Lockwasher, 5/16 Heavy
1 Washer
1 Spring Retainer
1 Spring Retainer
3 Screw, 5/16-18 x 1-1/4” Socket Hd.
1 Seal Carrier
1 • Grease Seal
1 Nut, 3/4-16 Hex Nylock Jam
1 Bolt
2 Screw, 1/4-20 x 1-1/4” Hex Head
1 Spring
3 Screw, 1/4-20 x 3/4” Socket Head
5 Lockwasher, 1/4 Heavy
1 Nut
1 Spring
2 Bearing Cup and Cone
1 Washer
1 Cover
1 Spacer
1 Pulley
1 • Bearing With Seal
1 • Bearing
1 • Snap Ring
1 Spacer
1 Key, 1/8 Square x 1”
1 Spacer
2 Key, 3/16 Square x 1-1/4”
Serial Numbers/Notes
> Change from previous revision
41
GREENS KING 500A SERIES
8.1 Lower Unit
Serial No. All
42
1
25
8
27
11
29
8
16
15
8
10 8
21
33
24
12
14
13
10
19
12
8
2
8
28
26
Vehicle Mass:
Model PGM 19 84.0 kg
Model PGM 22 85.0 kg
Model 518A
Model 522TA
Model 522A
Model 526A
95.3 kg
100.7 kg
101.2 kg
123.4 kg
!
WARNING
Keep Bystanders Away
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
RACINE, WI
30
31
31
3
5
34
19
9
18
23
L
WA
L
WA
96 dB
34
(62281 Only)
8
10
100 dB
34
17
24
8
22
11
8
6
7
33
32
8
10
35
19
20
17
29
20
4
19
GREENS KING 500A SERIES
Item
26
27
28
29
30
31
20
21
22
23
24
25
32
33
34
34
35
14
15
16
17
18
19
7
8
5
6
3
4
1
2
9
10
11
12
13
Part No.
REF
400268
3001644
365501
454017
366796
443110
3009138
400114
400264
400260
2811102
REF
REF
REF
REF
REF
3001600
366727
446142
446136
400258
400262
366653
366709
367512
400264
446130
444850
434051
443810
364164
366726
4117466
4117467
400256
Qty.
Description
1 Bedknife Backing
1 Bedknife
1 Rear Crossbar
1 Kickstand
1 Front Crossbar
2 Bedknife Block
2 Rod
14 Lockwasher, 3/8 Heavy
6 Lockwasher, 5/16 Heavy
9 Screw, 3/8-16 x 3/4” Hex Head
2 Screw, 3/8-16 x 1” Hex Head
6 Spacer
2 Spring
2 Spacer
1 Screw, 3/8-16 x 1-1/4” Hex Head
1 Lockwasher, 1/4 Heavy
3 Nut, 3/8-16 Center Lock Jam
3 Screw, 5/16-18 x 1/2” Socket Head
4 Nut, 3/8-16 Hex Jam
2 Screw, 3/8-16 x 1-3/4” Hex Head
1 Weight
2 Bolt, Bedknife Shoe
2 Shim, Bedknife Shoe
2 Kickstand, Mounting Bracket
2 Nut, 3/8-16 Hex
AR Screw, 1/4-20 x 3/4 Soc. Hd.
1 Screw, 1/4-20 x 1-1/4” Hex Head
2 Screw, 3/8-16 x 1-1/4 Hex Head
3 Screw, 3/8-16 x 7/8” Hex Head
1 Decal, Warning
1 Serial Plate
1 Spring
4 Bolt, Special
1 Decal, 96 db Noise
1 Decal, 100 db Noise
3 Screw, 3/8-16 x 5/8” Hex Head
Serial Numbers/Notes
See 1.1
62281 Only
62281 Only
62281 Only
62281 Only
62281 Only
62282, 62283, 62284, 62285 Only
> Change from previous revision
43
GREENS KING 500A SERIES
9.1 Belts
13
17
5
5
12
Reverse
View
35
16
34
34
9
7
9
18
15
6
10
14
2
21
24
28
33
22
23
26
27
27
25
11
29
19
33
31
30
22
11
32
19
20
20
Belts View
2
1
4
3
8
21
Serial No. All
44
GREENS KING 500A SERIES
Serial Numbers/Notes Item
26
27
28
29
30
31
20
21
22
23
24
25
32
33
34
35
14
15
16
17
18
19
7
8
5
6
3
4
1
2
9
10
11
12
13
Part No.
503685
2811363
2811071
458006
2809667
2809669
400116
2810550
352936
400106
2809665
344545
2809666
367554
1000056
366725
443106
5002447
2000148
3001273
446142
443110
443102
2500485
434031
359864
367553
400262
400188
453011
2810713
458105
446128
400254
3009434
Qty.
Description
1 Pulley, 80 Tooth
2 • Needle Bearing
1 Traction Clutch
1 Flanged Bushing
2 Nut, 5/16-18 Hex
1 Pulley, 18 Tooth
1 Bearing Bracket
1 Shaft
3 Lockwasher, 3/8 Heavy
2 Nut, 3/8-16 Hex
7 Nut, 1/4-20 Hex
1 Screw, 5/16-18 x 3-1/4” Hex Head
1 Screw, 1/4-20 x 3/4” Socket Head
AR Washer
1 Needle Bearing
2 Bolt, 3/8-16 x 1”
1 Screw, 5/16-18 x 1” Hex Head
2 Washer
1 Belt, 7 Rib Micro V
1 Belt, 112 Tooth
1 Belt, 80 Tooth
2 Retaining Ring
1 Bracket, Idler Spring
1 Spring, Idler
1 Screw, 1/4-20 x 1-1/2” hex Head
1 Bracket, Idler
2 Bushing
2 Screw, 1/4-20 x 5/8” Hex Head
1 Arm, Idler
1 Bearing
1 Pulley, Idler
1 Retaining Ring
1 Lockwasher, 1/4
2 Screw, 3/8-16 x 1/2” Hex Head
1 Bracket, Belt Adjusting
> Change from previous revision
45
GREENS KING 500A SERIES
10.1 Belt Cover
5
TRACTION CLUTCH CONTROL
Disengage Engage
2
18
4
To prevent damage to traction drive system, do not engage traction clutch while engine is running.
2
6
8
6
9
REEL CLUTCH CONTROL
DISENGAGE ENGAGE
J-T-3001792
3
6
3
1
8
16 17
15
6
9
19
11
12
13
10
7 14
6
18
16
17
15
9
Serial No. All
46
GREENS KING 500A SERIES
Serial Numbers/Notes Item
14
15
16
17
18
19
7
8
5
6
3
4
1
2
9
10
11
12
13
Part No.
503638
2811092
3001792
3000660
443102
446130
220317
400112
400106
366707
366715
446136
400196
366710
422522
343850
343848
339910
3004402
Qty.
Description
1 Belt Cover
1 • Decal, Warning
1 • Decal, Reel Clutch
1 Traction Clutch Lever
3 Nut, 1/4-20 Hex
12 Lockwasher, 1/4 Heavy
1 Shifter Housing
5 Screw, 1/4-20 x 1-1/4” Hex Head
6 Screw, 1/4-20 x 5/8” Hex Head
1 Ball Bearing
2 Spacer
2 Lockwasher, 5/16 Heavy
2 Screw, 5/16-18 x 2” Hex Head
1 Cover
4 Set Screw, 3/8-16 x 1/2” Socket Hd.
4 Ball, 1/4” Diameter
2 Spring
2 “O”Ring
1 Shifter Shaft
> Change from previous revision
47
GREENS KING 500A SERIES
11.1 Weight Bars and Roller Brackets
1
2
22
21
16
14
15
19
Cover
16
18
3/4
20
13
Shown with
Cover Removed
6
7
15
8
9
5
10
11
12
17
Serial No. All
48
GREENS KING 500A SERIES
Item
11
12
13
14
15
16
5
5
3
4
1
2
1
1
8
9
10
6
7
17
18
19
20
21
22
Part No.
3009185
3008674
3009186
3000053
241827
241828
2000072
2000040
3005692
343616
366852
461339
364441
446136
443106
441674
3008974
443102
445781
352737
400112
453023
444718
441677
441614
Qty.
Description
1 Grass Shield (518A)
1 Grass Shield (522A)
1 Grass Shield (526A)
2 Plate
1 L.H. Catcher Mounting Bracket
1 R.H. Catcher Mounting Bracket
2 Roller Bracket
2 Roller Bracket
2 Adjuster Knob
2 Stud
2 Spacer
2 Pin, 1/4 x 1-1/4”
2 Washer
2 Lockwasher, 5/16 Heavy
2 Nut, 5/16-18 Hex
2 Carriage Bolt 5/16-18 x 1-3/4”
4 Grommet
4 Nut, 1/4-20 Hex
2 Nut, 5/16-18 Whiz Lock
2 Screw, 1/4-20 x 7/8” Square Head
2 Screw, 1/4-20 x 1-1/4” Hex Head
2 Flat Washer
2 Locknut, 5/16-18 Center
2 Carriage Bolt, 5/16-18 x 1-1/4”
2 Carriage Bolt, 5/16-18 x 1”
Serial Numbers/Notes
Used on 62281 Only
Used on 62282 and 62283 Only
Used on 62284 and 62285 Only
Used on 62285 Only
> Change from previous revision
49
GREENS KING 500A SERIES
12.1 Differential and Rollers
Serial No. All
3
8
4
1
5
20
19
28
25
18
7
13
12
6
2
13
12
14
14
16
10
15
9
17
25
28
31
19
22
21
26
27
11
15
23
30
29
24 32
1
50
GREENS KING 500A SERIES
Serial Numbers/Notes Item
24
25
26
27
28
29
18
19
20
21
22
23
30
31
32
12
13
14
15
16
17
9
10
11
9
9
7
8
5
6
3
4
1
2
1
1
Part No.
220319
366693
2810096
164057
366702
471214
446136
366697
366696
3004484
366695
367029
434024
361451
434004
1000024
132655
1000027
366699
366698
366701
366700
241836
319085
458127
395419
395367
395418
241835
463017
308030
202947
415563
463007
308028
220318
Qty.
Description
2 Smooth Roller (518)
2 Smooth Roller (522)
2 Dimpled Roller (526)
1 • Differential Gear Bushing
1 • Drum Bushing
1 • Grease Seal
1 • Grease Seal
1 • Differential Gear
1 • Pin
1 • Snap Ring
1 Roller Shaft (518)
1 Roller Shaft (522)
1 Roller Shaft (526)
1 Differential
1 Key, #9 Woodruff
2 Thrust Washer
2 Pinion Gear
2 Set Screw, 7/16-20 x 3/8”
2 Key, #7 Wooodruff
1 Pinion Shaft
1 Bearing Housing
1 Bearing Housing
2 Bearing
1 Nut, 1-14 Nylock Hex
1 Seal Cover
1 • Grease Seal
1 • Grease Fitting
5 Lockwasher,5/16 Heavy
2 Spacer
1 Spacer
1 Pulley, 56 Tooth
2 Locking Collar
1 Nut, 3/4-16 Hex Nylock Jam
2 Screw, 5/16-18 x 3/4” Socket Hd
2 Washer
3 Screw, 5/16-18 x 1-3/4” Soc Hd
> Change from previous revision
51
GREENS KING 500A SERIES
13.1 Parking Brake and Wheels
Serial No. All
11
6
26
27
28
20
16 15
25
13
14
18
15
20
19
17
5
4
3
5
24
16
20
6
7
10 22
21
9
30
21
29
8
12
33
1
2
23
35
34
35
32
31
36
52
GREENS KING 500A SERIES
Item
28
29
30
31
32
33
22
23
24
25
26
27
34
35
36
16
17
18
19
20
21
9
10
11
12
13
14
15
7
8
5
6
3
4
1
2
Part No.
554847
400188
360111
361451
415513
366742
446130
400108
366737
434032
366716
366719
443106
366704
452004
444718
5002905
1000476
338766
366705
164056
132663
132658
365743
471214
164063
271920
1000477
338766
366705
366717
445801
434049
366718
366697
446136
Qty.
Description
2 Tire
2 Wheel, Gray
1 R.H. Hub
1 • Bearing
2 • Grease Seal
2 Brake Band
1 Brake Mounting Bracket
1 Seal Housing
1 • Grease Seal
1 • Grease Fitting
1 Brake Mounting Bracket
2 Wheel Spacer
1 L.H. Hub
1 • Bearing
2 • Grease Seal
2 Clutch Sleeve
2 Nut, 5/8-18 Hex Jam Lock
6 Screw, 5/16-18 x 2” Socket Head
2 Latching Collar
4 Bushing
4 Lockwasher, 5/16 Heavy
2 Screw, 5/16-18 x 1” Hex Head
2 Valve
1 Washer
2 Set Screw, 1/4-20 x 1/2”
2 Brake Band Pin
2 Lockwasher, 1/4 Heavy
2 Screw, 1/4-20 x 3/4” Hex Head
2 Spacer
2 Screw, 5/16-18 x 1-3/4” Socket Head
6 Spacer
2 Latch
1 Nut, 5/16-18 Hex
2 Spring
12 Flat Washer, 5/16
6 Locknut, 5/16-18 Center
Serial Numbers/Notes
Left Side Only
> Change from previous revision
53
INDEX
1000014.......................39
1000015.......................39
1000018.......................30
1000019.......................30
1000020.......................30
1000021.......................30
1000022.......................30
1000023.......................30
1000024.......................51
1000027.......................51
1000056.......................45
1000446.......................41
1000447.......................41
1000476.......................53
1000477.......................53
1000634.......................33
1000838.......................30
1000839.......................30
1000842.......................39
1001007.......................33
1001250.......................33
1001266.......................33
1001273.......................33
1001275.......................33
1001292.......................33
1001860.......................35
1001977.......................33
1003229.......................35
1003413.......................35
1003718.......................39
132655.........................51
132658.........................53
132663.........................53
132674.........................30
132898.........................37
132930.........................39
164041.........................41
164056.........................53
164057.........................51
164063.........................53
2000004.......................39
2000040.......................49
2000064.......................41
2000072.......................49
2000148.......................45
202947.........................51
220317.........................47
220318.........................51
220319.........................51
241827.........................49
241828.........................49
241831.........................39
241835.........................51
241836.........................51
2500485.......................45
2501151.......................39
271920.........................53
2809665.......................45
2809666.......................45
2809667.......................45
2809669.......................45
2809900.......................33
2809901.......................33
2810096.......................51
2810550.......................45
2810713.......................45
2811071.......................45
2811092.......................47
2811093.......................31
2811095.......................37
2811096.......................37
2811097.......................37
2811098.......................37
2811099.......................37
2811102.......................43
2811121.......................41
2811122.......................41
2811185.......................41
2811363.......................45
,
3000053.......................49
3000660.......................47
3000914.......................39
3000966.......................39
3001235.......................37
3001273.......................45
3001600.......................43
3001644.......................43
3001790.......................37
3001792.......................47
3002001.......................33
3002047.......................33
,
3002179.......................33
3002477.......................33
3002480.......................33
3002722.......................31
,
,
3002756.......................31
3003676.......................35
3003992.......................35
3004259.......................33
3004368.......................41
3004369.......................41
3004399.......................35
3004402.......................47
3004484.......................51
3004610.......................39
3004616.......................37
3004971.......................35
3005380 ...................... 39
3005515 ...................... 37
3005692 ...................... 49
3006061 ...................... 41
3006118 ...................... 37
3006856 ...................... 35
3006857 ...................... 35
3006858 ...................... 35
3007847 ...................... 39
3008164 ...................... 39
3008165 ...................... 31
3008674 ...................... 49
3008974 ...................... 49
3008993 ...................... 37
3009138 ...................... 43
3009185 ...................... 49
3009186 ...................... 49
3009434 ...................... 45
304745 ........................ 41
307456 ........................ 39
308028 ........................ 51
308030 ........................ 51
319085 ........................ 51
320774 .................. 37 ,
338766 ........................ 53
339910 ........................ 47
340462 ........................ 41
340830 ........................ 37
343117 ........................ 37
343616 ........................ 49
343848 ........................ 47
343850 ........................ 47
345556 ........................ 41
348849 ........................ 37
352726 ........................ 39
352737 ........................ 49
352936 ........................ 45
359864 ........................ 45
360111 ........................ 53
361451 .................. 51 ,
361854 ........................ 37
362764 ........................ 37
363047 ........................ 41
364164 ........................ 43
364263 ........................ 37
364441 ........................ 37
364900 ........................ 41
365229 ........................ 41
365501 ........................ 43
365743 ........................ 53
366645 ........................ 41
366646 ........................ 41
366648 .................. 39 ,
366649 ........................ 41
366650 ........................ 41
366651 ........................ 41
366652 ........................ 41
366684 ........................ 39
366685 ........................ 39
366686 ........................ 39
366689 ........................ 39
366693 ........................ 51
366695 ........................ 51
366696 ........................ 51
366697 .................. 51 ,
366698 ........................ 51
366699 ........................ 51
366700 ........................ 51
366701 ........................ 51
366702 ........................ 51
366704 ........................ 53
366705 ........................ 53
366707 ........................ 47
366708 ........................ 33
366709 ........................ 43
366710 ........................ 47
366715 ........................ 47
366717 ........................ 53
366718 ........................ 53
366719 ........................ 53
366725 ........................ 45
366726 ........................ 43
366727 ........................ 43
366737 ........................ 53
366741 ........................ 33
366742 .................. 39 ,
366743 ........................ 33
366768 .................. 31 ,
366796 ........................ 43
366799 ........................ 39
366800 ........................ 39
366852 ........................ 49
367029 .................. 41 ,
367082 ........................ 39
367365 ........................ 39
367512 ........................ 43
367553 ........................ 45
367554 ........................ 45
395367 ........................ 51
395418 ........................ 51
395419 ........................ 51
4117466 ...................... 43
4117467 ...................... 43
5000095 ...................... 30
5000098 ...................... 30
5000102 ...................... 30
5000141 ...................... 30
5000148 ...................... 30
5000412 ...................... 30
54
5000413 ...................... 30
5000414 ...................... 30
5000416 ...................... 30
5000457 ...................... 30
5002447 ...................... 45
5002727 ...................... 41
5002848 ...................... 37
5002887 ...................... 30
5002888 ...................... 30
5002905 ...................... 53
5002964 ...................... 37
5003040 ...................... 35
5003652 ...................... 30
5003730 ...................... 35
5003731 ...................... 35
500534 ........................ 41
503477 ........................ 30
503478 ........................ 30
503532 ........................ 37
503638 ........................ 47
503685 ........................ 45
545940 ........................ 41
554847 ........................ 53
68122 .......................... 30
68123 .......................... 30
68124 .......................... 30
To prevent damage to the
INDEX
55
Textron Golf, Turf & Specialty Products
PO Box 7708, Charlotte, NC 28241-7708 www.ttcsp.com
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