DMSE-A Manual

DMSE-A Manual
www.jbctools.com
Premium
4 Tools Rework station
with Electric Pump
Ref. DMSE-A
Packing List
The following items should be included:
DME Control Unit ................. 1 unit
Ref. DME-1A (120V)
DME-2A (230V)
DME-9A (100V)
General Purpose
Handle ............... 1 unit
Ref. T245-A
2
Electric Desoldering
Module .............................. 1 unit
Ref. MSE-A
Stand ................ 1 unit
Ref. AD-SD
Desoldering
Iron ..................... 1 unit
Ref. DR560-A
Tip Cleaner.........1 unit
Ref. CL6166
Stand ................. 1 unit
Ref. DR-SD
Sponge ............................. 1 unit
Ref. S0354
Metal Brush .................... 1 unit
Ref. CL6217
Union Flanges ................. 1 unit
Ref. 0011356
Stand Cable ................ 2 units
Ref. 0011283
Module Cable ............... 1 unit
Ref. 0014874
Power cord .................... 1 unit
Ref. 0010569 (230V)
0013671 (100/120V)
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DR560 Accessories
Ref. 0010211
Tip cleaning set .......................................... 1 unit
Ref. 0965970
Long Tip Cleaning set ....................... 1 unit
Ref. 0965760
Tips ............................. 3 units
Ref. C560005
Ref. C560013
Ref. C560004
Tin deposit .................... 1 unit
Ref. 0812620
Spanner ....................... 1 unit
Ref. 0780550
Filter Box .................... 1 unit
Ref. 0780840
Internal gasket ................ 2 u.
Ref. 018857
Metal tin diposit ....... 1 unit
Ref. 0812630
Filter Box ........................ 1 unit
Ref. 0005966
Cleaning stick ................1 unit
It contains 10 filters
Cartridges ..................... 2 units
Ref. C245903
C245906
Ref. 0786640
It contains
50 filters
Cotton Filter .................1 unit
Ref. 0781046
Suction Filter .................1 unit
Ref. 0821830
Manual ............................. 1
unit
Ref. 0016050
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It contains 10 filters
Premium
4 Tools Rework station
with Electric Pump
Ref. DMSE-A
3
Features
Work simultaneously with up to 2 tools and join each station port with 1 module + 1 pedal (Peripherals).
Stand Cable
Ref. 0011283
Equipotential connection
RJ45 connector for LAN
USB-B connector
RJ12 connector for Robot
Power Socket
RJ12 connector for PSE
Cartridge
Ref. C245903
Ref. C245906
General
Purpose
Handle
Ref. T245-A
Stand
Ref. AD-SD
4
Tip
Ref. C560004
Ref. C560005
Ref. C560013
Desoldering Iron
Ref. DR560-A
Stand
Ref. DR-SD
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USB-A connector
3.5” Color TFT
Touch screen
Tilt the display for
easy reading
Speaker
Module Cable
Ref. 0014874
Electric Desoldering Module
Ref. MSE-A
To another peripheral
To Pedal
Ref. P-005
Suction Filter
Ref. 0821830
5
Adjustable Stands
Cable collector
Keeps working area free of cable.
Quick tip changer
Permits switching
cartridges without
interrupting
your work.
Quick tip changer
Holding tip system
for easy change.
Stand
Ref. AD-SD
Adjustable
tool holder
Suits your
work
position.
6
Stand
Ref. DR-SD
Adjustable
cable
collector
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Tip Cleaner
Improve thermal transfer by cleaning the tip after each solder joint.
Brass wool
Ref. CL6210
Very effective cleaning
method. It leaves a small layer
of solder on the tip to prevent
oxidation between cleaning
and rewetting.
Sponge
Ref. S0354
The least harmful cleaning
method. Keep the sponge damp
with distilled water when working
to avoid tip wear.
Splashguard
It prevents splashing of
solder particles when
using the brass wool.
Non-slip base
Heavy weighted nonslip base for simplehanded cleaning.
Wiper
Ref. CL0236
A temperature resistant receptacle lets
the operator remove excess solder by
gentle tapping or wiping. It can be easily
removed for cleaning.
Tapping:
Wiping:
Tap gently to remove
excess solder.
Use the slots to
remove remaining
particles.
Optional
Inox wool
Ref. CL6205
Brushes
Ref. CL6220
Tip-tinner
Ref. TT-A
Sand
Ref. CL6211
7
T245 Changing Cartridges
Save time and change cartridges safely without switching the station off.
1. Removing
2. Inserting
3. Fixing
C
D
B
A
Place the handle in the
extractor and pull to
remove the cartridge.
Place the handle on top of
the new cartridge and press
down slightly.
Use the holes for fixing the
cartridge* as follows:
A. For straight C210.
B. For curved C210.
C. For curved C245.
D. For straight C245.
*Important
It is essential to insert the cartridges as far as the mark for a proper connection.
Mark
Compatible cartridges
The T245 handle works with C245 cartridges. Find the model that best suits your soldering needs
ø 3,5
ø1
in www.jbctools.com
ø 1,5
A
Round
8
Chisel
Round bent
Bevel
A
B
Special models
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DR560 Changing Tips
This operation should be done while the tip is hot, not below 250°C, so that any tin left inside is in
molten state.
250ºC minimum
1. Removing
Unscrew the tip using the spanner
supplied.
2. Inserting
Fit the new tip and tighten with the
spanner to make sure it is air tight.
Compatible Tips
The DR560 works with C560 tips. Find the model that best suits your soldering needs in www.jbctools.com
Here are some C560 tips in real size (mm):
Aø
Bø
C560-001
ØA=1,4 ØB=0,6 Ømax. pin=0,4
C560-002
C560-001
C560-014
ØA=2,5 ØB=0,8 Ømax. pin=0,6
C560-002
C560-003
ØA=3,2 ØB=1,3 Ømax. pin=1,1
C560-004
ØA=2,7 ØB=1 Ømax. pin=0,8
C560-003
C560-014
C560-004
ØA=1,8 ØB=0,8 Ømax. pin=0,6
C560-009
ØA=5 ØB=1,3 Ømax. pin=1,1
C560-009
9
DR560 Changing the Heating Element
For this operation, turn off the station or disconnect the tool and wait until the tool temperature drops to room temperature.
1. Removing
Loosen the deposit lid (a), remove the screw (b) and withdraw the heating element (c).
b
c
a
Recommended: Remove the lid in a vertical position and follow the cleaning guidelines in the tool and
station manuals.
2. Placing
Insert the new one (a), tighten the lid (b) and then the screw (c).
c
a
!
Important
Before placing, make sure to insert the
internal gasket into the Tin diposit
b
!
Important
For a proper connection it is essential to
insert the car-tridge as far as the mark
mark
10
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DR560 Tin Deposit Cleaning
1. Removing the lid
2. Cleaning
Check
internal joint
Remove the coil to clean the inside of the
deposit with the stick supplied.
Check filter
Lid
The lid must be removed with the DR560 in
vertical position.
The filter and internal joint must be checked
and replaced if dirty or damaged.
3. Inserting the deposit
The deposit must be inserted with coil filter in
place, positioned between the 2 lines marked
on the tin deposit.
Also, be sure to insert the internal gasket
into the Tin diposit.
Marks
Then the whole unit must be closed by
screwing the lid.
11
DR560 Tip Care
The intake tube should be periodically cleaned by the largest rod.
Important
DO NOT press the vacuum pump button while tinning the desoldering tip, as the fumes given
off by the flux would quickly block the ducts and the air filter.
Desoldering process
Use a tip with a larger diameter than the pad to achieve maximum aspiration and thermal efficiency.
1. Placing
2. Rotating
3. Aspirating
Place the tip with the
component terminal in the
hole.
When the solder liquefies,
gently rotate the tip so that
the compo­nent terminal can
be lifted off.
Press the vacuum pump
button long enough to remove
the solder.
After pressing the desoldering key there is a slight delay until the self-contained vacuum pump
stops. This makes sure that the vacuum circuit is completely empty. If any solder remains are left
on a terminal after desoldering it, resolder it with fresh solder and repeat the desoldering operation.
12
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MSE Initial Setup
After connecting the electric desoldering module (MSE-A), enter the Peripherals
Menu and select the port which you want to join with the module.
Peripherals
17:14
1. Select the module from the list of
peripheral connections. Remember your first
connection is denoted as “a”, the second
being “b”, etc. (e.g. MSE_a, MSE_b,...)
2. Press Menu or Back to save changes.
Once set up, you can change the module
settings by entering the Peripherals Menu.
Peripherals
Pedal
Module
Port 2-DR
Module
MSE_a
None
None
None
MSE Changing the pump filters
- Clean the casing with a damp cloth. Make sure to use a soft cloth when cleaning the front.
- Periodically check all cable and tube connections.
- Keep filters clean to ensure proper solder suction and replace them when necessary.
Important
Do not use sharp
pointed objects
to open the
suction filter.
Suction filter
Ref. 0821830
Cotton filters
Ref. 0781046
O Ring
Ref. 0007717
Filter cover
Ref. 0004710
Spare filters
Ref. 0005966
13
Operation
The JBC Exclusive Heating System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user
can work at a lower temperature and improve the quality of soldering. The tip temperature is further
reduced thanks to the Sleep and Hibernation modes which increase the tip life by 5.
1. Work
2. Sleep
3. Hibernation
Long time in
the stand
When the tool is lifted from the
stand the tip will heat up to the
selected temperature.
?
17:14
350
17:14
MENU
?
After longer periods of
inactivity, the power is cut off
and the tool cools down to
room temperature.
MENU
17:14
?
MENU
C245-003
ºC
Sleep
+
Hibernation
Actual Temp. 25ºC
Tool in the stand
Selected 350º
Power
45%
When the tool is in the stand,
the temperature falls to the
preset Sleep temperature.
Actual Temp. 180ºC
Port
3
Delay to hibernation: 29:30
Port
3
Port
Port
3
3
Tools Menu:
Tools Menu:
Tools Menu:
· Adjust temperature and cartridge
· Set temperature levels
· Set Sleep temperature
· Set Sleep delay
(from 0 to 9 min or no Sleep)
· Set Hibernation delay
(from 0 to 60 min or no
hibernation)
14
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Work Screen
The DME-A offers an intuitive user interface which provides quick access to the station parameters.
Station Information
Help for each parameter
Station Lock
PIN required
for unlocking
?
17:14
350
MENU
C245-003
ºC
Power indicator
Shows the %
power delivered
for each port
Selected 350º
+
Power
45%
Port
3
Cartridge
in use
Introduce the
reference for
more precise
temperatures
readings
Tool in use
Press here to
see the Ports
Screen
Simultaneous control of ports
See the information of all ports in real time when pressing the tool image from the Work screen.
17:14
Defined cartridge
If not displayed,
go to “Cartridge
adjustment” in
Tools menu
T210
Cartridge C210-001
MENU
PORT 1
Sliding bar
See up to
4 ports
PORT 2
Tool port
Press any
port for being
displayed in the
Work Screen
350ºC
DR560
Cartridge C560-001
Tool Status
Tip temperature,
Sleep or
Hibernation
?
Sleep
Tool in the stand / 180ºC
15
Menu Screen
Select any option and press the station information button to display each parameter description.
Adjust tool settings for each port
Join station ports with modules and pedals
17:14
Personalize
the station:
Station name, PIN
activation, Screen
settings, Robot
activation, Partial
resets...
?
Station
Tools
Peripherals
Counters
Utilities
Info
Language
Reset
Registers total
and partial
hours for each
port: work, sleep,
hibernation...
Multi-language
Up to 8 languages to choose from.
Utilities
Useful additional applications that complement and support your work.
?
17:14
View your
video* via USB,
or import it from
your PC
Connect a
microscope**
via USB and see
your work on
the screen
Unit Converter
ºC - ºF - K
Video
Microscope
Catalog
Files
Calculator
Graphs
Convert
Monitor and
save your
soldering
process to
optimize
production
* Format file video: AVI and MP4 / Resolution: 320x240 / Aspect ratio: 16:9 / Frame rate: 18 FPS
**Recommended model: Dino-Lite AM2011 and equivalent.
16
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Cartridge Adjustment
Insert the cartridge model and the station will recognize its characteristics (size and shape) to provide
more accurate temperature readings.
17:14
Tools
Cartridge Adjust
?
T245 - port 3
C245-003
Temperature adjust
0ºC
Temp. level set
Off
Sleep delay
After
connecting
the tool,
introduce the
last 3 reference
numbers of the
cartridge.
0 min.
System notifications
The following icons may be displayed on the status bar on the screen.
USB flash drive is connected to
the USB-A.
Warning.
Press here for description.
Station is controlled by a PC.
Error.
Press here for failure description,
the type of error and how to proceed.
Station is controlled by a robot.
The station is being updated by a USB
flash drive.
Indicates there is a peripheral to be
installed.
17
Process analysis
Optimize your production after analysing the information provided by the graphics.
By pressing Graphics in the Utilities MENU, temperature and power figures in real
time are displayed for each port. This helps you decide how to adjust your process
or which tip to use to obtain the best quality soldering.
Graphics
Change port
17:14
?
450
100
350
75
250
50
150
25
Power (%)
Temperature
0
50
p1 - Temp
Export graphics
Insert a USB flash drive into the USB-A
connector to save your soldering process in
csv format.
18
p1 - Power
5 sec/div
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Soldering Network
Remotely manage and monitor as many stations as your PC can handle.
1. Download the JBC Manager software and the user manual from www.jbctools.com/manager.html
2. Connect the stations via USB-B or LAN (RJ45) and the PC will automatically detect them.
3. The icon
will appear on the screen.
Functions:
- Set all the station parameters from your PC.
- Organize groups of stations and set all their parameters at the same time.
- Store specific configurations for later uses.
- Analyze the soldering graphics of the stations on your PC and export them.
JBC
Manager
software
USB Hub
LAN Hub
any DME station
any JBC station
19
Increase x4 your DME’s possibilities
Centralize control of 3 PSE Power Supply Units in a single DME and work with as many as 16
tools simultaneously.
1. Connect the DME to the PSE Power Supply Units via the PS connector (RJ12).
2. Connect the other PSE’s as follows:
Four-Tool Control Unit
Ref. DME-A
Four-Tool
Power Supply Unit
Ref. PSE-A
4 Tools
20
4 Tools
4 Tools
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Working with Robots
Manage and monitor the station using a Robotic system.
1. Connect the tool to the station port by means of the CHB-A Converter.
2. Connect your Robot system to the station’s Robot connector (RJ12).
DB9-RJ12 Adapater available on request (Ref: 0013772).
3. Enable the Robot option in the station settings and the icon will appear:
4. Set your Robot’s commands according to the Robot Communication Protocol, available on the
website www.jbctools.com/jbcsoftware-menu-115.html.
Converter
Ref. CHB-A
Robot
Control
Unit
RS-232
connection
Update the station software
1. Download the update file when available at
www.jbctools.com/software.html and save it on a USB flash drive. Preferably one with no other files.
2. Insert the USB flash drive.
The icon
is diplayed while updating.
Update
file
21
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Clean the station screen with a glass cleaner
or a damp cloth.
Clean periodically
- Use a damp cloth to clean the casing and
the tool. Alcohol can only be used to clean
the metal parts.
- Periodically check that the metal parts of
the tool and stand are clean so that the
station can detect the tool status.
- Maintain tip surface clean and tinned prior
to storage in order to avoid tip oxidation.
Rusty and dirty surfaces reduce heat
transfer to the solder joint.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
Fuse
Fuse holder
Fuse holder
1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
2. Press the new fuse into the fuse holder and replace it in the station.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
22
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Safety
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Use a “non residue” classified flux and avoid contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
23
Specifications
4 Tools Rework station with Electric Pump
DMSE-1A / DMSE-2A / DMSE-9A
- Total weight: 10.7 Kg (23.5 lb)
DME-1A 120V 50/60Hz. Input fuse: 6A. Output: 23.5V
DME-2A 230V 50/60Hz. Input fuse: 3.15A. Output: 23.5V
DME-9A 100V 50/60Hz. Input fuse: 8A. Output: 23.5V
- Weight: 4.6 Kg (10 lb)
- Dimensions: 148 x 120 x 232 mm
- Output Peak Power: 160W per tool
- Temperature Range: 90-450°C (190-840ºF)
- Idle Temp. Stability (still air): ±1.5 ºC (±3 ºF)
- Ambient Operating Temperature: 10-40 ºC (50-104 ºF)
- Tip to ground resistance: <2 ohms
- Tip to ground voltage: <2mV RMS
- USB-A / USB-B / Peripherals connectors
- RJ12 connectors: 1 for Robot and 1 for PSE Power Supply Control Unit.
- RJ45 connector for LAN (Ethernet).
MSE-A
- Weight: - Dimensions: - Vacuum: - Flow rate: Complies with CE standards
ESD protected housing “skin effect”
24
1.2 Kg (2.7 lb)
145 x 55 x 225 mm
75% / 570 mmHg / 22.4 inHg
9 SLPM
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25
Exploded View
26
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27
Warranty
JBC’s 2 year warranty covers this equipment
against all manufacturing defects, including the
replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment
must be returned, postage paid, to the dealer
where it was purchased.
Manual in other languages available on our website
www.jbctools.com
0016050-0117
This product should not be thrown in the garbage.
In accordance with the European directive 2002/96/EC, electronic equipment at the end of their life
must be collected and returned to an authorized recycling facility.
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