Installation Instructions
16 Input/16 Output Digital and 2 Input/2 Output
Analog Embedded I/O Boards
Catalog Numbers 1799-D16U16VAGL,
1799-D16U16BAGL
Topic
Important User Information
Environment and Enclosure
About the Board
Install the Board
Set the Node Address
Mount the Board
Connect the Board
Configure the Parameters
17
Calibrate Your Analog Inputs and Outputs 19
Troubleshoot the I/O Boards 26
Specifications 28
6
8
4
5
3
3
Page
2
About This Publication
This publication provides information on the selection, installation, configuring and troubleshooting the 36-point I/O boards.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication
SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
ATTENTION
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
SHOCK HAZARD
Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.
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Environment and Enclosure
ATTENTION
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 m (6562 ft.) without derating.
This equipment is considered Group 1, Class A industrial equipment according to
IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if nonmetallic. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see:
•
Industrial Automation Wiring and Grounding Guidelines, Allen-Bradley publication
1770-4.1, for additional installation requirements.
•
NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.
About the Board
The board is a 36-point I/O board that communicates via a DeviceNet network.
This board has 16 digital inputs, 16 digital outputs, 2 analog inputs, and 2 analog outputs.
Inputs are 24V dc sourcing or sinking. Digital outputs are self-protected 24V dc sourcing
(1799-D16U16BAGL) or sinking (1799-D16U16VAGL). Analog outputs support both current and voltage outputs.
42557
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Parts List
Your package contains:
• one 1799 I/O board.
• installation instructions.
Optional Hardware
All mating connectors and mounting hardware must be ordered separately. The following table identifies the different connector and hardware options.
Option
2 DIN rail brackets (4 screws)
5-position, open-style plug for
DeviceNet network (2 locking screws)
50-pin, D-sub I/O mating connector - solder cup
50-pin, D-sub I/O mating connector - header and crimp pins
Catalog Number Third Party Supplier & Part Number
1799-BRKD
1799-DSCCON
N/A
1799-DNETSCON DeviceNet Buyer’s Guide at http://www.odva.org
1799-DSSCON Amphenol Corp. - 777DF-D50P
ITT Cannon - DDM50PK127
Tyco Electronics - 205212-1 (header)
Tyco Electronics - 66506-4 (pins)
EBY Co. - DR50-P02-0S (header only)
1799-DSS9CON Tyco Electronics - 747904-5 9-pin, D-sub I/O mating connector - solder cup
9-pin, D-sub I/O mating connector - header and crimp pins
1799-DSC9CON Tyco Electronics - 6-66506-1
Install the Board
To install the board do the following:
•
Set the node address.
•
Mount the board (brackets or mounting screws).
•
Connect the board (DeviceNet network, I/O).
•
Connect the board (power).
•
Communicate with your board.
•
Configure the parameters.
More detailed information about each of these steps is included in the following procedures.
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ATTENTION
Prevent Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
•
Touch a grounded object to discharge potential static.
•
Wear an approved grounding wriststrap.
•
Do not touch connectors or pins on component boards.
•
Do not touch circuit components inside the equipment.
•
Use a static-safe workstation, if available.
•
Store the equipment in appropriate static-safe packaging when not in use.
Set the Node Address
Valid node addresses are
00…63
.
Set the node address using the rotary switches or a DeviceNet configuration tool such as
RSNetWorx for DeviceNet software. Setting the switches between
64
and
99
lets the software have address control.
Each board is shipped with the node address set to
63
in the board’s memory. The rotary switches are set for position
99
at shipment. The switches are located near the center of the board. The two switches are:
•
MSD (most significant digit).
•
LSD (least significant digit).
To reset the node address, use a small blade screwdriver to rotate the switches. Line up the small arrow on the switch with the number setting you wish to use.
The rotary switches are only read when you apply power to the board. Settings between 64 and 99 cause the board to use the last valid node address stored in the board’s memory.
For example, the last setting in memory is 40. If a change is made to 68, and then you apply power to the board, the address will default to 40.
LSD (S2)
The LSD (S2) and MSD (S1) switches are shown in the
63 position.
MSD (S1)
42558
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
The board is equipped with AutoBaud detect. AutoBaud lets the board detect the communication rate on your DeviceNet network and automatically adjusts to that rate.
The board is shipped with AutoBaud enabled.
Mount the Board
You can mount the board to a DIN rail using DIN-rail brackets (1799-BRKD) or to a mounting plate.
DIN Rail
DIN-rail Bracket
DIN-rail Bracket
Circuit Board
42559LC
You can also mount the board in an enclosure with pre-tapped holes, which accommodate
M3 x 0.5 mm screws.
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Board Dimensions
29.21
(1.15)
88.90
(3.50)
44.45
(1.75)
6.35
(0.25)
6.35
(0.25)
87.63
(3.45)
109.22
(4.30)
175.26
(6.90)
41.66
(1.64)
60.71
(2.39)
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Connect the Board
Use the following pictures and tables to help you connect the DeviceNet connectors and I/O connectors to the board.
P1
P5
P8
P7
P6
P1 = DeviceNet Connector
P5 = I/O Connector
P6 = Analog I/O Connector
P7 = Analog I/O Connector
P8 = Analog Power Connector
42561A
The following illustration shows the pin number assignments of the digital I/O connector
(P5).
42606
This illustration shows the analog connectors, P6 and P7.
5 4 3 2
9
8 7 6
1
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The following table identifies the signal for each 1799-D16U16BAGL pin number on the I/O connector.
4
5
2
3
P5
1799-D16U16BAGL I/O Connector
Pin Signal
1 Output 15
Pin
18
Signal
Output 13
Output 9
Output 11
+24V dc-GRP 1
+24V dc-GRP 1
19
20
21
22
Output 8
Output 10
Input 1
Common In GRP 0
8
9
6
7
Input 3
Input 5
GRP 0 Return
Output 4
10 +24V dc-GRP 0
11 Output 5
12 Output 7
13 Output 0
14 Output 1
15 +24V dc-GRP 0
16 Output 2
17 Output 3
23
24
25
26
27
28
29
30
31
32
33
Input 6
GRP 1 Return
Input 11
Input 9
Input 14
Input 12
Output 6
GRP 0 Return
Not Used
Not Used
Not Used
Pin Signal
34 Output 12
35 Output 14
36 GRP 1 Return
37 Input 0
38 Input 2
39 Input 4
40 Input 7
41 Input 10
42 Input 8
43 Common In GRP 1
44 Input 13
45 Input 15
46 Not Used
47 Not Used
48 Not Used
49 Not Used
50 Not Used
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
The following table identifies the signal for each 1799-D16U16VAGL pin number on the I/O connector.
4
5
2
3
P5
1799-D16U16VAGL I/O Connector
Pin Signal
1 Output 15
Pin
18
Signal
Output 13
Output 9
Output 11
+24V dc-GRP 1
+24V dc-GRP 1
19
20
21
22
Output 8
Output 10
Input 1
Common In GRP 0
8
9
6
7
Input 3
Input 5
GRP 0 Return
Output 4
10 +24V dc-GRP 0
11 Output 5
12 Output 7
13 Output 0
14 Output 1
15 +24V dc-GRP 0
16 Output 2
17 Output 3
23
24
25
26
27
28
29
30
31
32
33
Input 6
GRP 1 Return
Input 11
Input 9
Input 14
Input 12
Output 6
GRP 0 Return
Not Used
Not Used
Not Used
Pin Signal
34 Output 12
35 Output 14
36 GRP 1 Return
37 Input 0
38 Input 2
39 Input 4
40 Input 7
41 Input 10
42 Input 8
43 Common In GRP 1
44 Input 13
45 Input 15
46 Not Used
47 Not Used
48 Not Used
49 Not Used
50 Not Used
4
5
2
3
P6
Analog I/O Connector
Pin Signal
1 V_Out 0
Pin
6
Signal
C_Out 0
NC
V_In 0
A_24V
AGND
7
8
9
NC
C_In 0
4
5
2
3
P7
Analog I/O Connector
Pin
Signal
Pin Signal
1 V_Out 1 6 C_Out 1
NC
V_In 1
7
8
NC
C_In 1
A_24V
9 NC
AGND
P8
Analog Power
Connector
Pin
1
2
Signal
24V
AGND
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The DeviceNet wire insulation colors are shown below.
4
5
2
3
P1 DeviceNet Connector
Pin Insulation Colors
1 Black
Blue
Shield
White
Red
Auxiliary Power Specifications
The power source used to supply the auxiliary power to the outputs and analog circuitry must meet the following:
ATTENTION
To comply with the CE Low Voltage Directive (LVD), all connections to this equipment must be powered from a source compliant with the following:
Safety Extra Low Voltage (SELV) or Protected Extra Low Voltage (PELV) with isolated outputs limited to 200 volt-amperes in each ungrounded output line.
ATTENTION
To comply with UL restrictions, this equipment must be powered from a source compliant with the following:
Class 2 or UL Listed /Recognized Power Supply with isolated outputs limited to
200 volt-amperes in each ungrounded output line. This condition requires that the board and power source be mounted in a suitable ultimate enclosure with proper spacings maintained.
These conditions requires that the board and power source be mounted in a suitable, ultimate enclosure with proper spacings maintained.
ATTENTION
Do not wire more than 2 conductors on any single terminal.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Connect the Field Output Device to the I/O Connector (P5)
The 1799-D16U16BAGL boards have outputs that supply current to your field output device
(sourcing outputs).
The outputs on these boards are isolated in two groups of eight, with each group requiring
24V dc power and 24V dc ground. Outputs 0…7 are powered from +24V GRP 0 and return power via GRP 0 Return. Outputs 8…15 are powered from +24V GRP 1 and return power via GRP 1 Return.
Use the following wiring diagrams to connect both groups of outputs on these boards.
1799-D16U16BAGL Outputs (Sourcing)
Pin 8,30
GRP 0
Return
GRP 0
Pins 10, 15
+24V
GRP 0
Pins 9, 11-14,
16, 17, 29
Output X
Pin 24, 36
GRP 1
Return
GRP 1
Pins 4, 5
+24V
GRP 1
Pins 1-3,
18-20, 34, 35
Output X
+
_
Load
+
+
_
_
42563
The 1799-D16U16VAGL board has outputs that receive current from your field output device (sinking outputs). The outputs on these boards are in two groups of eight, with each group requiring 24V dc power and 24V dc ground. Outputs must be from a single 200 VA supply powered from +24V GRP and return power via GRP Return.
1799-D16U16VAGL Outputs (Sinking)
GRP 0
Pin 8,
30
GRP
Return
Pins 9, 11-14,
16, 17, 29
Output X
Pins 10, 15
+24V
GRP
Pin 24,
36
GRP
Return
GRP 1
Pins 1-3,
18-20, 34, 35
Output X
Pins 4, 5
+24V
GRP
Load
Load
+
_
+
_
42564
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Connect the Field Input Device to the I/O Connector (P5)
The inputs on these boards are isolated in two groups of eight, with each group providing a separate common signal. Inputs 0…7 share the common in GRP 0 signal. Inputs 8…15 share the common in GRP 1 signal.
The 1799-D16U16BAGL and 1799-D16U16VAGL boards have universal inputs that allow operation with either sourcing or sinking input devices. The universal feature lets you configure the inputs as either sinking or sourcing. Use the following wiring diagrams to connect each group of inputs on the boards.
IMPORTANT
All field input devices in each group of eight must be of the same type, either sinking or sourcing. The board will not operate if the types are mixed.
Inputs (Sinking)
GRP 0
Pins 6, 7, 21,
23, 37-40
Input X
Pin 22
Common In
GRP 0
GRP 1
Pins 25-28,
41, 42, 44, 45
Input X
Pin 43
Common In
GRP 1
+
_
+
_
42565
Inputs (Sourcing)
Pin 22
Common In
GRP 0
GRP 0
Pins 6, 7, 21,
23, 37-40
Input X
Pin 43
Common In
GRP 1
GRP 1
Pins 25-28,
41, 42, 44, 45
Input X
+
_
+
_
42566
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Communicate With Your Board
This board exchanges I/O with the master on the DeviceNet network through a cyclic, polled, or change-of-state connection.
The 1799-D16U16BAGL board consumes and produces I/O data as follows.
I/O Connection Type
Cyclic
Polled
Change-of-state
Consumes
6 Bytes
6 Bytes
6 Bytes
Produces
11 Bytes
11 Bytes
11 Bytes
The 1799-D16U16VAGL board consumes and produces I/O data as follows.
I/O Connection Type
Cyclic
Polled
Change-of-state
Consumes
6 Bytes
6 Bytes
6 Bytes
Produces
11 Bytes
11 Bytes
11 Bytes
Cyclic — the board produces and consume its I/O cyclically at the rate configured by the master on the DeviceNet network.
Polled — the master initiates communication by sending its polled I/O message to the board.
The board consumes the message, updates any outputs, and produces a response containing the input data.
Change-of-state — a production occurs when an input changes. A heartbeat production occurs if no input condition change occurs within the expected packet rate. This heartbeat production tells the master that the board is ready to communicate. Consumption occurs when data changes and the master produces new output data to the board.
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Word and bit definitions for the 1799-D16U16BAGL board are shown below.
1799-D16U16BAGL Board Word and Bit Definitions
:
Produced Byte
3
4
5
0
1
2
6
7
8
Bit 7
In8
In16
ORI0
ORI1
Bit 6
In7
In15
URI0
URI1
Bit 5
In6
In14
Rsvd Logic En Rsvd
Bit 4
In5
In13
Rsvd
Bit 3
In4
In12
OW1
Analog Input Channel 0 (LSB)
Analog Input Channel 0 (MSB)
Analog Input Channel 1 (LSB)
Bit 2
In3
In11
OW0
Analog Input Channel 1 (MSB)
HHAI0 LLAI0 HAI0 LAI0
HHAI1 LLAI1 HAI1 LAI1
Bit 1 Bit 0
In2
In10
In1
In9
OFLT 1 OFLT 0
9
10
Consumed Byte
0
1
2
Bit 7
O8
O16
Bit 6
Reserved
Reserved
Bit 5
O7
O15
HCO0
HCO1
Bit 3
LCO0
LCO1
Bit 2 Bit 4
O6
O14
O5
O13
O4
O12
O3
O11
Analog Output Channel 0 Data (LSB)
CMI0
CMI1
CMO0 STO0
CMO1 STO1
Bit 1
O2
O10
STI0
STI1
Bit 0
O1
O9
3
4
Analog Output Channel 0 Data (MSB)
Analog Output Channel 1 Data (LSB)
5 Analog Output Channel 1 Data (MSB)
Where: I = Digital input
O = Digital output
AI = Analog Input Channel (channel 0 = AI0; channel 1 = AI1)
AO = Analog Output Channel (channel 0 = AO0; channel 1 = AO1)
ST = Analog Input Channel Status (channel 0 = ST0; channel 1 = ST1) (0 = no error; 1 = fault)
CM = Calibration mode (0 = run; 1 = calibration mode)
LA = Low alarm (0 = no error; 1 = fault)
HA = High alarm (0 = no error; 1 = fault)
LLA = Low low alarm (0 = no error; 1 = fault)
HHA = High high alarm (0 = no error; 1 = fault)
UR = Underrange (0 = no error; 1 = fault)
OR = Overrange (0 = no error; 1 = fault)
LC = Low clamp (0 = no error; 1 = fault)
HC = High clamp (0 = no error; 1 = fault)
OW = Analog output open wire (OW0 = channel 0; OW1 = channel 1)
OFLT = Output fault on one or more outputs in a group (OFLT0 = group 0; OFLT1 = group 1)
Rsvd = Reserved
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Word and bit definitions for the 1799-D16U16VAGL board are shown below.
Word and Bit Definitions for the 1799-D16U16VAGL Board
Produced Byte
0
1
2
3
Bit 7
In8
Bit 6
In7
Bit 5
In6
Bit 4
In5
Bit 3
In4
Bit 2
In3
In16 In15 In14
Rsvd Logic En Rsvd
In13
Rsvd
In12
OW1
In11
OW0
Analog Input Channel 0 (LSB)
Bit 1
In2
Bit 0
In1
In10 In9
OFLT 1 OFLT 0
4
5
6
Analog Input Channel 0 (MSB)
Analog Input Channel 1 (LSB)
Analog Input Channel 1 (MSB)
7
8
9
10
Consumed Byte
0
1
2
3
ORI0
ORI1
Bit 7
O8
O16
URI0
URI1
Bit 6
Reserved
Bit 5
O7
O15
HHAI0 LLAI0
HHAI1 LLAI1
Reserved
O6
Bit 4
O5
HAI0
HAI1
HCO0
HCO1
Bit 3
O4
LAI0
LAI1
LCO0
LCO1
Bit 2
O3
O14 O13 O12 O11
Analog Output Channel 0 Data (LSB)
Analog Output Channel 0 Data (MSB)
CMI0
CMI1
STI0
STI1
CMO0 STO0
CMO1
Bit 1
O2
O10
STO1
Bit 0
O1
O9
4 Analog Output Channel 1 Data (LSB)
5 Analog Output Channel 1 Data (MSB)
Where: I = Digital input
O = Digital output
AI = Analog Input Channel (channel 0 = AI0; channel 1 = AI1)
AO = Analog Output Channel (channel 0 = AO0; channel 1 = AO1)
ST = Analog Input Channel Status (channel 0 = ST0; channel 1 = ST1) (0 = no error; 1 = fault)
CM = Calibration mode (0 = run; 1 = calibration mode)
LA = Low alarm (0 = no error; 1 = fault)
LLA = Low low alarm (0 = no error; 1 = fault)
HA = High alarm (0 = no error; 1 = fault)
HHA = High high alarm (0 = no error; 1 = fault)
UR = Underrange (0 = no error; 1 = fault)
OR = Overrange (0 = no error; 1 = fault)
LC = Low clamp (0 = no error; 1 = fault)
HC = High clamp (0 = no error; 1 = fault)
OW = Analog output open wire (OW0 = channel 0; OW1 = channel 1)
OFLT = Output fault on one or more outputs in a group (OFLT0 = group 0; OFLT1 = group 1)
Rsvd = Reserved
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Configure the Parameters
The 1799 I/O boards have parameters that are configurable through a DeviceNet configuration tool such as RSNetWorx for DeviceNet software. The DeviceNet configuration tools require an Electronic Data Sheet (EDS) for the 1799 I/O boards to configure the module’s parameters. Find the EDS files at http://www.odva.org.
Use the descriptions in the following table to help you configure the parameters.
Parameter
AutoBaud
Description
Enables the board to match the network’s communication rate. When enabled, Baud Rate parameter is ignored.
Input Off-to-On Filter Time Controls the amount of time the input must be in the on state before the board reports the input as on.
Input On-to-Off Filter Time Controls the amount of time the input must be in the off-state before the board reports the input as off.
Output Idle State Controls the state of each output when the DeviceNet master is in an idle-state.
Output Fault State
Output Idle Value
Controls the state of each output when the board loses communication with the DeviceNet master.
Controls the value that outputs will have when the output idle-state is set to use idle value.
Output Fault Value Controls the value that outputs will have when the output fault-state is set to use fault value.
The DeviceLogix capable boards, 1799-D16U16BAGL and 1799-D16U16VAGL, have additional parameters, which are described in the DeviceLogix User Manual, publication number ACIG-UM001, and in the Embedded I/O for DeviceNet Technical Data, publication number 1799-TD001.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Additional Parameters
Parameter
AI Low Scaling
AI High Scaling
AI Digital Filter
AI Alarm (Low/High Low)
Low/High High)
AI Input Range
AI Enable Alarm Latch
AI Disable Alarms
AI Notch Filter
AI Update Rate
AO Fault Value
AO Idle Value
AO Low Scaling
AO High Scaling
AO Low Clamp
AO High Clamp
AO Output Range
AO Fault State
AO Idle State
AO Enable Alarm Latch
AO Disable Alarms
Description
Analog input low scaling value or low engineering units.
Analog input high scaling value or high engineering units.
Controls digital filter time constant.
Control alarm status when input exceed alarm threshold.
Defines type and range of input signal. Controls way of calibration.
Controls latch of alarm status until a reset latch service is issued.
Controls function of alarm.
Controls sample rate of A/D converter.
Assigns the rate at which the inputs are sampled by firmware.
Controls output value during communication fault.
Controls output value during idle or program mode.
Analog output low scaling value or low engineering units.
Analog output high scaling value or high engineering units.
The lowest value of the output. If the output value is set below this value, the output will be set to the low clamp value.
The highest value of the output. If the output value is set above this value, the output will be set to the high clamp value.
Defines type and range of output signal. Controls way of calibration.
Controls the output choices during a communication fault.
Controls the output choices during idle or program mode.
Controls latch of alarm status until a reset latch service is issued.
Controls function of alarm.
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Calibrate Your Analog Inputs and Outputs
Follow the example calibrations shown below to learn how to calibrate your card.
Input Calibration
The wiring method decides the operating mode of current or voltage inputs. Calibration data of both voltage and current are stored in nonvolatile memory and selected according to the parameter value of AI INPUT RANGE.
Example current calibration of channel 0
Perform the following steps to calibrate your current input.
1.
Set input channel range to 0…20 mA.
2.
Select the input channel.
3.
Send command to Begin Calibration.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
4.
Apply 4.000 mA ±0.5
μ
A and allow to settle for a minimum of 200 ms.
TIP
Always apply 4 mA to inputs as low reference when calibrating current inputs.
5.
Send the Accept Low Calibration command.
6.
Apply 20.00 mA ( ±0.5
μ
A) and allow to settle for a minimum of 200 ms.
7.
Send the Accept High Calibration command.
8.
If both samples were successful the module saves data to Dataflash, recalculates module parameters and exits calibration automatically.
Calibration can be aborted or restarted at any time. Data is not saved until the end of step 7.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
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Example voltage calibration of channel 0
1.
Set input channel range 0…10V.
2.
Select the input channel.
3.
Send command to Begin Calibration.
4.
Apply 0.000V (±) 500
μ
V and allow to settle for a minimum of 200 ms.
5.
Send the Accept Low Calibration command.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
6.
Apply 10.000V (±500
μ
V) and allow to settle for a minimum of 200 ms.
7.
Send the Accept High Calibration command.
8.
If both samples were successful the module saves data to Dataflash, recalculates module parameters and exits calibration automatically.
Calibration can be aborted or restarted at any time. Data is not saved until the end of step 7.
Output Calibration
The wiring method decides the operating mode of current or voltage output. Calibration data of both voltage and current are stored in nonvolatile memory and selected according to parameter value of AO OUTPUT RANGE.
So select output range of either current or voltage prior to calibration.
Example current calibration of channel 0.
1.
Set output channel range to 0…20 mA.
2.
Select output channel 0.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
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3.
Apply a 220
Ω
(±15%) load resistor to channel 0.
4.
Send Begin Calibration command.
5.
Send the Output Low Reference command
6.
Record the actual output current.
7.
Send the Output High Reference command.
8.
Record the actual output current.
9.
Set parameter values with recorded values.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
10.
Send the Finish Calibration command.
11.
If LED indicators are no longer blinking, calibration is complete.
Calibration can be aborted or restarted at any time. Data is not saved until the end of step 10.
Example voltage calibration of channel 0.
1.
Set output channel range to 0…10V.
2.
Select output channel 0.
3.
Apply a 10 K
Ω
(± 1%) load resistor to channel 0. (10V output/10 K = 1 mA load)
4.
Send Begin Calibration command.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
25
5.
Send the Output Low Reference command
6.
Record the actual output current.
7.
Send the Output High Reference command.
8.
Record the actual output voltage.
9.
Set parameter values with recorded values.
10.
Send the Finish Calibration command.
11.
If LED indicators are no longer blinking calibration is complete.
Calibration can be aborted or restarted at any time. Data is not saved until the end of step 10.
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Troubleshoot the I/O Boards
This board has the following indicators:
•
Board status indicator
•
Network status indicator
•
Logic status
•
Digital I/O state indicators
•
Analog I/O state indicators
Status Indicators
Input LEDs DL NS
MS
Analog LEDs Output LEDs
P1
P8
P7
P6
Board Status Indicator (Labeled MS)
Indication
None
Green Blinking Green
Solid Green
Red Blinking Red
Solid Red
Status
No power
Needs commissioning
Device operational
Minor fault
Critical fault
LSD
MSD
P5
42567A
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
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Network Status Indicator (Labeled NS)
Indication
Green
Red
None
Blinking Green
Solid Green
Blinking Red
Solid Red
Status
Not on-line
On-line/no connections
On-line/connected
Connection timed out
Failed communication: a duplicate node address exists or module is at the wrong communication rate
DeviceLogix Status Indicator (Labeled DL)
Indication
Green
None
Solid Green
Blinking Green
Status
Logic disabled
Logic enabled
Local forces applied and local logic enabled
I/O State Indicators (Labeled Inputs and Outputs)
Color
Yellow
Indication
None
Solid Yellow
Status
Input or output point off
Input or output point on
Analog Input Indicators
Color
Green
Red
Indication
None
Blinking Green
Solid Green
Blinking Red
Solid Red
Analog Output Indicators
Color
Green
Red
Indication
None
Blinking Green
Solid Green
Blinking Red
Status
No power or calibration started
Calibration in process
Normal operation
Open wire or out of range
No AD communications
Status
No power or calibration started
Calibration in progress
Normal operation
Open wire or out of range
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Specifications
16 Input/16 Output Board - Cat. No. 1799-D16U16BAGL and 1799-D16U16VAGL
Attribute
Power
DeviceNet voltage range
DeviceNet current
DeviceNet power circuit type
Digital I/O voltage range
Digital I/O current max
Digital I/O current min
Supply power/current ratings
Analog I/O voltage range
Analog I/O current max
Analog I/O current min
Digital input specifications
Inputs per block
Off-state voltage
Off-state current
On-state voltage max
On-state voltage min
On-state current max
On-state current min
Digital output specifications
Outputs per block
Output voltage range
Output voltage min
Output voltage range nominal
Output voltage range max
On-state Voltage Drop
On-state current
Off-state leakage
Surge current - for 10 ms, repeatable every 2 s (individual outputs)
Value
11…25V dc
125 mA
Class 2
10…30V dc
8 A (all outputs on)
20 mA
Isolated outputs limited to 200 VA in each ungrounded output line
10…28.8V dc
200 mA
100 mA
16 sinking or sourcing (2 groups of 8), Type 1 + compatible
5V dc
1.5 mA
30V dc
10V dc
6 mA
2 mA
16 sinking or sourcing, 0.5 A, short-circuit protected, pilot duty
10…30V dc
10V dc
24V dc
30V dc
250 mV
0.5 A max
65
μ
A
1.0 A
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29
Analog input specifications
Voltage, power
Input current range
Input resolution
Input voltage range
Current input impedance
Voltage input impedance
Accuracy current voltage
Analog output specifications
Output current range
Output voltage range
Output resolution - current
Output resolution - voltage
Voltage drive capability
Number of outputs
Absolute accuracy - current output
Absolute accuracy - voltage output
Current load on voltage output
Resistive load on current output
General specifications
Power dissipation
Thermal dissipation
Isolation voltage (continuous-voltage withstand rating)
Wire size - power
Wire size - DeviceNet
Wire size - I/O
Wiring category
(1)
10…28.8V
0…21 mA
0.32
μ
A/count (16 bits)
0…10.5V max; 21 mA max
238
Ω
190 k
Ω
0.012% of FS
0.007% of FS
0…21.5 mA
0…10.5V
2.8
μ
A/count (13 bits)
180
μ
V/count
3 mA max
2 single-ended, nonisolated
0.03%
0.06%
21 mA max
790
Ω
max
1.8 W max @ 30.0V dc (whole board)
6.14 BTU/hr max @ 30.0V dc (whole board)
50V (continuous), Basic Insulation Type, between DeviceNet, I/O, and I/O power
Tested at 1000V dc for 60 seconds.
No isolation between individual channels
0.80…2.5 mm
2
(18...14 AWG) solid or stranded copper wire rated at
75 °C (167 °F) or higher, 1.2 mm (3/64 in.) insulation max
0.25...2.5 mm
2
(22...14 AWG) solid or stranded copper wire rated at
75 °C (167 °F) or higher (See Publication DNET-UM072)
0.13...0.5 mm
2
(26...20 AWG) solid or stranded copper wire rated at
75 °C (167 °F) or higher, 1.2 mm (3/64 in.) insulation max
2 - on signal ports
2 - on power ports
2 - on communications ports
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16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
Enclosure type rating None (open-style)
Pilot Duty Rating
LED indicators
Dimensions (H x W x D), approx.
millimeters
(inches)
Weight
Pilot duty DC-14
Board Status indicator - red/green
Network Status indicator - red/green
DeviceLogix Status indicator - green
Input Point indicator - yellow
Output Point indicator - yellow
19.05 x 77.85 x 189.33 mm
(0.75 x 3.07 x 7.45 in.)
0.10 kg (0.22 lb)
(1)
Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and
Grounding Guidelines, Publication 1770-4.1.
Environmental Specifications
Attribute Value
Temperature, operating
Temperature, storage
Relative humidity
Vibration
Shock, operating
Shock, nonoperating
Emissions
ESD immunity
Radiated RF immunity
IEC 60068-2-1 (Test Ad, Operating Cold),
IIEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20...70
°C (-4...158 °F)
IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),
IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat),
IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):
-40...85 °C (-40...185 °F)
IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
5...95% noncondensing
IEC 60068-2-6 (Test Fc, Operating):
5 g @ 10…500 Hz
IEC 60068-2-27 (Test Ea, Unpackaged Shock):
30 g
IEC 60068-2-27 (Test Ea, Unpackaged Shock):
50 g
CISPR 11:
Group 1, Class A
IEC 61000-4-2:
6 kV indirect contact discharges
IEC 61000-4-3:
10 V/m with 1 kHz sine-wave 80%AM from 80 MHz...2 GHz
1 V/m with 1 kHz sine-wave 80%AM from 2...2.7 GHz
10 V/m with 200 Hz 50% Pulse 100%AM at 900 MHz
10 V/m with 200 Hz 50% Pulse 100%AM at 1890 MHz
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EFT/B immunity
16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards
31
Surge transient immunity
Conducted RF immunity
IEC 61000-4-4
±2 kV at 5 kHz on power ports
±2 kV at 5 kHz on signal ports
±2 kV at 5 kHz on communications ports
IEC 61000-4-5:
±1 kV line-line (DM) and ±2 kV line-earth (CM) on power ports
±1 kV line-line (DM) and ±2 kV line-earth (CM) on signal ports
±2 kV line-earth (CM) on communications ports
IEC 61000-4-6:
10V rms with 1 kHz sine-wave 80%AM from 150 kHz...80 MHz
Certifications
Certifications
(1)
(when product is marked)
C-
UR
-US
CE
C-Tick
ODVA
UL Recognized Component Industrial Control Equipment, certified for
US and Canada. See UL File E65584.
European Union 2004/108/EC EMC Directive, compliant with:
EN 50082-2; Industrial Immunity
EN 61326; Meas./Control/Lab., Industrial Requirements
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions
EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)
Australian Radiocommunications Act, compliant with:
AS/NZS CISPR 11; Industrial Emissions
ODVA conformance tested to DeviceNet specifications
(1)
See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.
Publication 1799-IN011A-EN-P - February 2007
Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.
Installation Assistance
If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special
Customer Support number for initial help in getting your module up and running:
United States
Outside United
States
1.440.646.3223
Monday – Friday, 8am – 5pm EST
Please contact your local Rockwell Automation representative for any technical support issues.
New Product Satisfaction Return
Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned:
United States
Outside United
States
Contact your distributor. You must provide a Customer Support case number
(see phone number above to obtain one) to your distributor in order to complete the return process.
Please contact your local Rockwell Automation representative for return procedure.
RSNetWorx for DeviceNet, TechConnect, and DeviceLogix are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are properties of their respective companies.
Publication 1799-IN011A-EN-P - February 2007 PN 953030-32
Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
