I N S T A L L A T I O N I N S T R U C T I O N S
S A W M I L L
H A N G E R
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5"
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6-5/8"
4-5/8"
3/16"
S A W M I L L
S P E C I F I C A T I O N S
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14-3/4"
PA R T S A N D T O O L S
I N S T A L L A T I O N I N S T R U C T I O N S
Tools Needed
Tape Measure Pencil Drill with 1/8”, 1/4” and 3/8” bits, 1” spade bit and Phillips drill bit
Short Level
Parts Included
Ratchet with 9/16” and 5/8” sockets
9/16” and 5/8” open end and ratcheting wrench
Hanger Assembly Track Adjustable Spacers Track Stops or Lag Soft Stops
Lag Screws Hex Bolts Acorn Nuts Anti-jump Blocks
1” Washers Grabber Screws Door Guide
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Instructions
H A N G E R H O L E S
I N S T A L L A T I O N I N S T R U C T I O N S
2. Drilling Pilot Holes 1. Measuring and Marking Your Hanger Holes
• Lay your Door facing UP
on saw horses.
• Pencil a line 2” parallel
from the Door edge (this
marks the proper location for
the Hanger edge).
• Using your Hanger as a guide, line up
your Hanger with the line you just made.
• Holding your Hanger in place, measure a
2-3/8 ” gap between the top of the Door
and the bottom of the Wheel (see below).
• Mark the center of both Hanger holes (these
indicate where you should drill to attach your Hanger
to your Door).
• Repeat Step 1 on the opposite Door edge.
Door Edge
2”
Door Top
Door Front
• Using a drill with a 1/8”
bit, drill a pilot hole all
the way through the Door
where you have marked.
(one pilot hole for each
hole in the Hanger).
• Repeat Step 2 on the opposite
edge of the Door.
Door Top
Door Edge
Door Top
2-3/8”
1/8”
3. Drilling Countersink Holes 4. Drilling Lag Screw Holes
Door Front
Door Top
Door Top
Door Back
Door Front
• Lay the Door facing DOWN on the saw horses.
• Using a drill with a 1” spade bit or Forstner bit
(a Forstner bit is preferred), drill a 7/16” deep hole,
centering your 1” spade or Forstner bit directly over
the 1/8” pilot hole.
• Repeat Step 3 on the opposite edge of the Door.
Door Edge
1”
• Lay the Door facing UPWARDS on the saw horses.
• Using a drill with a 3/8” drill bit, drill all the way
through the Door, through your pilot holes (Step 2).
• Repeat Step 4 on the opposite edge of the Door.
Door Edge
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3/8”
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AT TA C H I N G H A N G E R
I N S T A L L A T I O N I N S T R U C T I O N S
1. Installing Your Hanger Assembly To Your Door
• Thread the Hex Bolts with the
Washers through the back of
the Door.
• Thread the Hanger assembly
through the Hex Bolts on the
front of the Door.
• Holding Hex Bolts in place
using a ratchet with a 5/8”
socket, lightly tighten your
Acorn Nuts by hand.
Hex Bolt
2. Tightening Your Hanger Assembly
• Using a 9/16” wrench for the
Acorn Nut and a ratchet with a
5/8” socket and for the Hex Bolt,
gently tighten, being careful not
to damage your Hanger or Acorn
Nuts.
• Repeat Steps 1 and 2 on the
opposite edge of the Door.
1” Washer Acorn Nut
5/8”
5/8” 9/16”
Measuring for Track Position
1. Measuring for Track Position
1-5/8”
+
+
=
1-5/8”
Door Height
1/2”
# of inches up from floor where you will pencil a horizontal line for your track
Door Height
• To determine where to install your Track, add together 1-5/8”
(space above door) plus 1/2” (floor gap) to the height of
your Door . This measurement is how high up on your wall (from
your finished floor up) you should install the Track.
• This is where you will mark a horizontal line on your wall parallel
to the floor, the same length of your Track.
• Check to see if your floor is level. If your floor rises more than 1/2”
along the length of the Track, you risk your Door rubbing or
sticking at this high point.
• If your floor is not level, measure up from the highest point of your
floor to find your Track hole center position to attach the Track to
your wall.
} 1/2”
}
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H A N G I N G T R A C K
I N S T A L L A T I O N I N S T R U C T I O N S
2. Hanging Your Track 1. Marking and Drilling Track Holes
• Hold up your Track so that
the marked line from the
previous step is visible
through the Track holes.
• Mark an intersecting line in
the center point of each of
the Track holes.
• Set the Track down.
• Using a drill with 1/4” drill
bit, drill out your marked
Track holes.*
*Be sure you are drilling into wall studs . If your track holes are not lining up with your studs, you will need to install your Track onto a header. The header needs be attached to your wall through the studs .
This will provide the stability your wall needs to hold the weight of your Door.
1/4”
• Loosely attach one end of the Track
using a Track Stop or a Lag Stop
(see below).
• Swing the Track up and loosely
attach the other end, using a Track
Stop or a Lag Stop (see below).
• The center holes can now be loosely
attached (see below).
9/16”
3. Hole Installation
Track Stop or Lag Soft Stop
• The outside holes will be
installed with a either a Track
Stop a Lag Soft Stop.
• In this order: Adjustable Spacer,
Flat Track, [Track or Lag Soft]
Stop, 1” Washer, and Lag Screw.
Using a ratchet with a 9/16”
socket, tighten the Lag Screw
most of the way, enough to hold
the Track in place, but allowing
the Track to move.
• Swing the Track up to be
horizontal, and repeat the same
step on the opposite end of the
Track.
• The hardware for the middle holes will
be installed in this order: Adjustable
Spacer, Flat Track, 1” Washer, and Lag
Screw. Using a ratchet with a 9/16” socket,
tighten the Lag Screw most of the way.
• Repeat on all remaining middle Track
holes.
• After all Lag Screws are in, fully tighten
all using your ratchet with socket, being
careful not to over-tighten to avoid
stripping the wall studs.
9/16”
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1. Installing Your Door
• Lift your Door up to your
Track at a slight angle.
• Carefully rest both Wheel
grooves onto the top of the
track.
• Guide the Door to the
resting position.
I N S TA L L I N G G U I D E
I N S T A L L A T I O N I N S T R U C T I O N S
2. Door Guide Part 1
• Use your level to plumb* your Door.
• With the Door in the closed
position, place the Door Guide half
way into the Door mortise (the
groove that runs along the bottom
of a wood Door).
• Double check that your Door is
plumb.*
• Hold the Door Guide firmly in
position. Using a drill with a Phillips
bit, install a 1” Grabber Screw to
secure your Door Guide to the floor.
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*Plumb - perfectly vertical.
3. Door Guide Part 2
• Slide the Door into the
open position exposing
the other edge of the
Door Guide.
• Using a drill with a Phillips
bit, install a second 1”
Grabber Screw.
4. Aligning Anti-jump Bracket
• Place your Anti-jump Bracket
against the outside edge of
your Door.
• Slide the Bracket up until
there is a 1/16” to 1/8” space
between the top of the
Anti-jump Bracket and the
bottom of the Track.
5. Installing Anti-jump Bracket
• Holding the Anti-jump
Bracket firmly in place, drill
Grabber Screws into each
of the two holes in the
Bracket until screw heads are
flush with your Bracket.
Installing this Bracket will
ensure your Door will not
come off its Track.
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E N J O Y
I N S T A L L A T I O N I N S T R U C T I O N S
Thank you for your purchase from Rustica Hardware. We hope that your purchasing and installation experience was exceptional. If you need installation assistance or have any feedback, we would love to hear from you.
www.RusticaHardware.com
1.800.891.8312
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