EasyClosets closet system Installation instructions

Closet System Installation Instructions
Copyright 2009 EasyClosets.com | Version 07.09
H OW TO R E A D T H E S E I N ST R U C T I O N S
SECTION 1. GETTING STARTED:
SECTION 3. INSTALLING CUSTOM CLOSET COMPONENTS:
This section helps you identify the installation method your
This section provides detailed instructions for installing
custom components, such as hampers, doors, slanted
shoe shelves, etc.
particular design requires, what basic tools are required
and which are helpful, the hardware included with your order,
and instructs how to quickly inventory your shipment to
speed installation.
SECTION 4. NON-STANDARD INSTALLATIONS:
This section provides detailed instructions for installing
our closet system in unconventional situations.
SECTION 2. BASIC INSTALLATION INSTRUCTIONS:
This section outlines the basic cabinet framework
SECTION 5. FINAL STEPS:
of vertical panels and cam shelves.
This section covers installation of adjustable shelves,
rods and other finishing steps.
H OW TO R E A D YO U R WA L L P L A N S
HOW TO READ YOUR WALL PLANS:
NOTE: Each Vertical Panel is
We’ve included plans of all the closets you ordered.
You’ll find one elevation drawing for each wall of each
closet in your order.
3/4" thick. This measurement is not
included in the “Width” dimension.
SAMPLE WALL PLAN:
Actual total
width of units
Depth of units
(excluding hutches)
Reference for
approximate
heights
These dimensions are
the interior shelf widths
of each unit.
Locking “cam” shelves
are designated with
dashed lines.
SECTION GUIDE
Thank you for your purchase!
1. GETTING STARTED
It is our desire to make your entire
a. Four Basic Installation Scenarios
2
experience from purchase
b. Required & Recommended Tools
3
to installation as easy as possible.
c. Hardware Illustrations
3
We ask that you read each step of
d. Inventory Your Shipment & Remove Old Closet Material
4
this installation manual thoroughly to
2. BASIC INSTALLATION INSTRUCTIONS
ensure proper installation of your
FLOOR-BASED & WALL-MOUNTED DESIGNS WITH TRACK
5
new closet. Our lifetime guarantee
FLOOR-BASED DESIGNS WITHOUT TRACK
is based on following proper
a. Floor-Based Units Attached to Wall
12
installation techniques. Installing
b. Free-Standing Floor-Based Units (Islands)
13
your closet in any manner other than
the steps outlined in this manual
may lead to structural failure of
your closet.
NOTE: Always install
the track cover after your
installation is complete.
Hanging your closet directly on top
of the track cover will cause the
material to fail and your closet to fall.
12
3. INSTALLING CUSTOM COMPONENTS
a. Drawers
15
b. Drawer Lock
18
c. Baskets
19
d. Hampers
20
e. Slanted Shoe Shelves
21
f. Shelf-Mounted Ironing Board
22
g. Inside & Outside Corner Shelves
24
h. Connecting Shelves in Corners
25
i. Doors
26
j. Crown Molding
27
k. Pantry Items
28
4. NON-STANDARD INSTALLATIONS
a. Pocket Doors
b. Sloped Ceilings
c. Cleats for Short & Tall Sections
d. Surrounding Wall Objects
29
30
30-31
31
5. FINAL STEPS
a. Track Cover
32
b. Rods
32
c. Adjustable Shelves
32
d. Accessories
32
6. VERTICAL PANEL WORKSHEET
33
F O U R B A S I C I N STA L L AT I O N M E T H O D S
Refer to your particular design to identify which method(s) you should use.
P2
WALL MOUNTED WITH TRACK (Page 5)
FLOOR MOUNTED WITH TRACK (Page 5)
The vast majority of our organizers are hung off the floor from our
steel track. It is important that the track be shimmed straight and
anchored as instructed. Extra tall and very short cabinets require
support cleats.
Tall, floor mounted cabinets rest on the floor (or shims, if the
floor is not level). The track anchors the tops of the cabinets and
prevents them from tipping forward and from swaying or racking.
Floor mounted units require careful track height positioning.
FLOOR MOUNTED WITH L-BRACKETS (Page 12)
FREESTANDING (Page 13)
Short, floor mounted cabinets rest on the floor (or shims, if the
floor is not level). L-brackets anchor the cabinets to the wall,
and prevent swaying and racking.
Islands and free standing cabinets rest on the floor (or shims, if the
floor is not level). Backing is installed to brace the cabinets.
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
R E Q U I R E D A N D R E COM M E N D E D TO O L S
REQUIRED ITEMS:
Tape Measure
Drill/Driver
Level
Hacksaw
(28-32 teeth per inch)
#2 Phillips Screwdriver
RECOMMENDED TOOLS (MAY BE HELPFUL FOR SOME INSTALLATIONS):
Dovetail Saw
Step Ladder
Stud Finder
Hammer / Pry Bar / Mallet
Stubby/
Offset #2
Phillips
Screwdriver
Square
Hand Saw
Jig Saw
Circular Saw
HARDWARE INCLUDED PER YOUR ORDER:
2" Track Screw
E-Z Toggle
Single Cam Screw
2-3/4" Masonry Screw
Double Cam Screw
1" and 1-1/4" Screws
Cam Fitting
(#6) 5/8" Screw
Shelf Pin
1" Pin
Euro Screw
Drawer Face Screws
P3
I N V E N TORY YO UR SHI PMEN T & REMOV E
OLD C LOSE T MAT ER IAL PR I OR TO INSTA L L ATION!
A.
IMPORTANT: Checking all of
your inventory will ensure that
you have all the materials you
need before you start. It will also make the
installation process run smoother and will
help to prevent any delays along the way.
CHECK YOUR INVENTORY BEFORE BEGINNING INSTALLATION!
(1) If you received your order via delivery or freight carrier, skip to step #4.
(2) If you received your order via UPS, check that you have received all boxes in
your shipment. Each box is labeled with a Company Shipping Label (see graphic
below). Note each box as well as the total number of boxes in the shipment.
Note specific
box number.
Name: Smith, John
INVOICE #: 29930397003089
?CFEHJ7DJ
9^[Yae\\_j[ciWi
oekjWa[_dl[djeho$
;njhWcWj[h_Wb_i
fWYaW]_d]WdZ\_bb[h$
Fb[Wi[Z_iYWhZ$
Note total number of
boxes in shipment.
7
Box #:
36
of
QTY
COLOR
SIZE
DEPTH
DESCRIPTION
1
White
72"
14"
1
White
72"
14"
72"
72"
72"
14"
Vertical Panel
Vertical Panel [Finished
Right Side]
Vertical Panel
Steel Track
Steel T rack Cover
White
1
White
2
White
2
STATION ID: 3
CLOSET
Mom’s Cl.
Note closet to which
item belongs.
Mom’s Cl.
Linen Cl.
Master (copy 3)
Master (copy 3)
#27# PREPACK_72_WHITE
BOX WEIGHT: 68 lbs
(3) Open each box and compare the contents
against the itemized list on the Shipping Label.
You may discover that we have included
scrap boards of various sizes as fillers in the
shipping cartons. These may be discarded.
ORDER SUMMARY
Client Name: Example Person
Invoice # : 00000000000000
VERTICALS
Qty
Depth
Color
Qty
Vertical Panel
72
14
White
84
#6 - 5/8" screws
6
Radius Vertical Panel
48
14
White
10
14" Full Extension Drawer Glides (PAIR)
Radius Vertical Panel
24
14
Cam Fittings
1
Qty
(4) Organize the material into like sizes. If there
are multiple closets, you may prefer to
separate the materials first by closet, based
on the itemized list on the shipping labels.
(5) Take a full inventory. Use either the
“Complete Parts List,” (as shown in the
graphic to the right) or the “Parts List” for
each closet as a checklist. Once all material
has been inventoried, if any pieces are
damaged or missing, please keep all packing
material and contact Post-Sales Support.
1-800-910-0129 (menu option 5)
B.
Name
Name
2
Regular Shelf
8
Regular Shelf
Qty
CAM SHELVES
Height Depth
30 7/8
14
30 3/8
14
29 7/8
14
26 7/8
14
23 7/8
14
10 3/8
14
10 3/8
14
Name
2
Cam Shelf
4
Cam Shelf
3
Cam Shelf
4
REGULAR SHELVES
Height Depth
29 7/8
14
23 7/8
14
Cam Shelf
7
Cam Shelf
1
Half Cam - Left
1
Half Cam - Right
DRAWER / HAMPER FACES
Qty Name
Height Depth
1
Drawer Face (Raised Panel)
29 7/8
12
(Pre-Drilled for Knobs)
3
Drawer Face (Raised Panel)
29 7/8
8
(Pre-Drilled for Knobs)
1
Drawer Face (Raised Panel)
29 7/8
5
(Pre-Drilled for Knobs)
1
Drawer Face (Raised Panel)
23 7/8
12
(Pre-Drilled for Knobs)
4
Drawer Face (Raised Panel)
23 7/8
8
(Pre-Drilled for Knobs)
Qty
Name
1
Drawer Box
3
Drawer Box
1
Drawer Box
1
Drawer Box
4
Drawer Box
DRAWER BOXES
Color
Width
White
29 7/8
White
29 7/8
White
29 7/8
White
23 7/8
White
23 7/8
REMOVE OLD CLOSET MATERIAL
(1) Remove the existing closet rods, shelves and shelf supports.
(2) If desired, fill holes with spackling and repaint closet. As you fill in the
holes, mark these locations, as they often mark the locations of the studs.
P4
DRAWER BOXES
Height
5
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Color
White
80
4
Connector Brackets
Color
16
Double Cam Screw
White
20
White
10
Drawer Knob
10
Drawer Knob Screws
42
Euro Screws
11
Rod Ends (Pair)
Color
White
White
White
White
White
40
Shelf Pins
48
Single Cam Screw
4
4
Steel Track Screws
Color
Qty
White
2
Hanging Rod
4
Hanging Rod
4
Hanging Rod
White
1
Qty
1
White
Depth
12
14
14
5
14
12
14
8
14
Polished Chrome
Steel Track Cover (Width:72)
White
Toggle Bolt
White
Polished Chrome
Steel Track (Width:72)
12
White
White Plastic
Drawer Face Adjuster Screws
48
White
Height
8
Name
Name
Hanging Rod
Name
Tie Rack
RODS
Width
30 5/8
30 1/8
26 5/8
23 5/8
Color
Polished Chrome
Polished Chrome
Polished Chrome
Polished Chrome
ACCESSORIES
Color
Polished Chrome
F LO O R - B A S E D & WA L L MO U N T E D D E S I G N S W I T H T R AC K
IMPORTANT: Read the following instructions
carefully! The track installation is the most
critical part of a closet installation.
A.
IMPORTANT: You must correctly identify
whether your design consists of floor-based,
wall-mounted or a combination before
establishing track height.
LAYOUT & TRACK MEASUREMENT
(1) PLAN YOUR TRACK LAYOUT: Review the plans we’ve
provided for your closet. You will need to run our
track behind all of the units in your closet. When
installing our units on multiple walls in your closet,
you will want to determine which units will run into
the corners and which units stop short of the
corners. Track can be run past an end panel, but
must stop short of a unit on an adjacent wall.
Please check your invoice for any special customer
notes. You will establish track lengths in Step 5 of
this section.
IWcfb[FbWd
JhWYaBWoekj
B
Unit A & C
tracks run
into one
corner &
stop at least
15" short of
other corner
(2) DETERMINE TRACK HEIGHT: If your closet design
IMPORTANT: If none of your vertical panels go to
the floor, then skip to (2b): DETERMINE YOUR
TRACK HEIGHT FOR WALL-MOUNTED UNITS.
A
Finished
end
panel
C
D
Unit D track stops 1/4" short at finished
end panel & stops at least 15" short of
corner of closet.
includes floor-based sections, such as a hutch,
we recommend that you install these units first.
The height of the vertical panel notch establishes
the height of the track and top shelf for the
remainder of the closet.
IMPORTANT: If all your vertical panels go
to the floor, then you must find the high
spot on your floor first.
Unit B track runs
into both corners
JhWYab_d[_i.#)%.
X[bemjefe\
l[hj_YWbfWd[b
Floor-based
vertical panel
.#)%.
Wallmounted
vertical
panel
(a) DETERMINE TRACK HEIGHT FOR FLOOR BASED UNITS:
Set your vertical panel on the high spot of your floor
against the wall, and mark where the top of the panel
meets the wall. Measure down 8–3/8" from this point,
and draw a level line to mark the track height. Transfer
and continue the track line to each wall on which
units will be installed. Install the track with its bottom
edge on this line. Sloped ceilings and staggered top
shelf heights require multiple track heights. See page
31 for instructions.
High point of floor
(Measure for track
height from here)
Use a level
to find the
high point
of your floor
NOTE: Floor based units may require
removal of baseboard molding or notching
for baseboard molding. Only hutch vertical
panels are pre-cut to accommodate
most common baseboard moldings.
P5
F LO O R - B A S E D & WA L L MO U N T E D D E S I G N S W I T H T R AC K
PREPARE FLOOR-BASED VERTICAL PANELS AND SHELVES
If you elect not to remove baseboard molding and your
molding height exceeds 3–1/2", then some additional
cutting will be necessary to properly position hutch
vertical panels and other vertical panels against the
walls of your closet. You will also need to trim off the
back edge of the bottom cam shelves in the amount
of the molding’s thickness. Use a dovetail saw, jigsaw
or other fine-tooth saw to enlarge the baseboard
cutout. Use a circular saw or table saw to trim the
cam shelf. This trimmed shelf will be hidden beneath
the drawers in a hutch unit.
<beeh#XWi[Zl[hj_YWbfWd[b
Cam shelf
Cut panel and shelf
for base molding
Toe kick
Boom of vertical panel requires additional cuing for baseboard
molding. Rear of cam shelf may also require trimming if molding is tall.
NOTE: We strongly recommend that you remove
your baseboard molding, if you have floor-based
units. After installing your closet, reinstall pieces of
the trim over any areas not covered by the closet.
(b) DETERMINE YOUR TRACK HEIGHT FOR WALL-MOUNTED UNITS:
The bottom edge of the track will always be 8-3/8" lower than the
top of the top shelf. For example, for a standard 84" top shelf design,
the bottom edge of the track would be installed at 75-5/8" from the
floor. Draw a level line to mark the track height. Transfer and continue
the track line to each wall on which units will be installed. Staggered
top shelf heights require multiple track heights. See page 31
for instructions.
Add a toggle bolt if vertical panel
hangs more than 6" from a stud (X).
JhWYab_d[
(V)
(X)
(X)
(X)
(X)
(V)
(X)
(V)
(X)
(V)
(X)(X)
Use fine-tooth saw to
remove material below
vertical panel notch
if a vertical panel (V)
rests on a track screw.
The plastic track cover,
installed last, will conceal
the modification.
(3) LOCATE AND MARK STUDS: Locate and mark all studs (X) along each
track line. (Note: Standard 2" x 4" studs are usually located 16"
on center measured from the left or right end of the wall.)
Use a stud finder, or tap the wall & listen to locate stud. Confirm
location by lightly driving a finishing nail or small screw above
line. Any holes will be covered by the track. Once the first stud
is found, measure over 16" for the next stud.
(V)
CWhal[hj_YWbfWd[bWdZijkZbeYWj_edi
(4) MARK EACH VERTICAL PANEL LOCATION: Mark the approximate location of each vertical panel (V) by referring to each unit
wall plan. Note that vertical panels are 3/4" thick and section interior widths are indicated below each wall plan. Note, if one
of your vertical panel locations will fall directly on top of an installed track screw, it is necessary to remove material
below the notch using your hacksaw or other fine-tooth saw, so that the vertical panel sits all the way down on the track
and does not rest on the track screw.
(5) ESTABLISH TRACK LENGTHS: After determining the width of each unit in your design
and the location of wood studs, cut your track to length using a hacksaw. Refer to the
“Length of Units” measurement on the right side of each wall drawing in your design.
This is the typical length of your track for the wall.
P6
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
IMPORTANT: Read all
of Step 5 before cutting
steel track.
F LO O R - B A S E D & WA L L MO U N T E D D E S I G N S W I T H T R AC K
However, this is subject to a few important considerations. For example, if you have:
(a) WALK-IN CLOSETS: If a unit does not end in a corner or at a stud, the track must be secured by running the track past the
end vertical panel to the next stud or by securing the end of the track with E-Z toggles at the 2nd and 5th holes from the end.
(IMPORTANT: Never use substitutes for our E-Z toggles! Plastic anchors or “Molly Bolts” will not work!)
(b) FINISHED END PANELS: If any vertical panel is marked as “Finished,” subtract 1/4" from the track length.
(Finished ends only have partially cut notches.)
(c) UNITS GREATER THAN 72" WIDE: If the “Length of Units” measurement is greater than 72", you will need two or more pieces
of track. Each piece of track must be long enough to be secured into a minimum of two studs for adequate strength. Choose an
appropriate stud at which to have two pieces of track meet. This means that you may have to cut each piece of track rather than
using any 72" pieces. Align the butted end of each track over the stud so that each end can be screwed into the shared stud by
angling the track screw.
RADIUS INSIDE & OUTSIDE CORNER SHELVES: See page 24.
B.
INSTALL THE TRACKS
NOTE: This section assumes that you have 2"x4" wood studs in your walls.
OTHER WALL TYPES
(1) Metal Studs: This wall type requires E-Z toggles which are
provided if you selected the metal studs wall type in the
design tool. Install E-Z toggles every 6"–8" avoiding the metal
studs. Use two toggle bolts near each track end in the 2nd
and 5th track holes.
(2) Masonry Walls: This wall type requires masonry screws which
are provided if you selected the concrete wall type in the design
tool. Install masonry screws every 8" and at each track end.
Track Installation
a. Position track and mark wall through track holes where
toggles or masonry screws are required. Set track aside.
b. Install toggles (see page 8) or drill masonry using the
5/32" masonry drill bit provided.
c. Anchor track using toggle or masonry screws.
CAUTION: Over tightening toggle bolts will crush and
weaken drywall. Over tightening masonry screws
will strip out hole and reduce holding power of screws.
(1) TRACKS WITHOUT E-Z TOGGLES: If, after marking the stud and vertical panel locations, there
is a wood stud within 6" of each vertical panel for your plan, and each track end is secured
to a wood stud, you can mount the track using only the black track screws included with
your kit. Drive black track screws through the track into every wood stud. IMPORTANT:
We recommend 2 screws per stud where possible. DO NOT SUBSTITUTE. HINT: Lubricate
screws on a bar of soap or candle to ease driving. Angle screws if necessary.
(2) TRACKS WITH E-Z TOGGLES: IMPORTANT: Install black track screws into available studs at
all locations. We recommend two screws per stud where possible. E-Z Toggles are required
whenever a vertical panel is more than 6" from a wood stud or a track end does not coincide with a wood stud location.
Determine the E-Z Toggle locations by holding the track on the track height line on the wall. Mark track hole locations near
vertical panels requiring E-Z Toggle support (within 2" of vertical panel). Also, where a track does not end at a stud, mark the
2nd and 5th holes from the end of the track. Set track aside. Drive E-Z Toggles into pre-marked locations using a Phillips
screwdriver. Press into drywall while turning the anchor clockwise until it is seated flush with the wall and arrows on head are
parallel to the stud. Place track in position over E-Z Toggles. Insert E-Z Toggle screw through track into E-Z Toggle and strike
screw to deploy toggle clamp. Turn E-Z Toggle screw until tight. The clamp will draw tight to the drywall as the screw turns.
IMPORTANT: Never use substitutes for our E-Z Toggles! Plastic anchors or “Molly Bolts” will not work!
P7
F LO O R - B A S E D & WA L L MO U N T E D D E S I G N S W I T H T R AC K
Angle two track screws into each stud, if possible.
Drive E-Z Toggle into drywall.
Angle track
screw into
corner stud,
if necessary.
Bu two pieces
of track at a stud,
if possible.
Anchor track
end with two
toggle bolts.
One in 2nd
and one in 5th
hole when no
stud is present.
Tap screw to
deploy clamp
You will have to turn screw 20-25 complete
revolutions to tighten toggle clamp
Do not over tighten or the
drywall will be weakened.
C[jWbIjkZi5 Use toggle bolts every 6-8".
CWiedhoMWbbi5 Use masonry screws every 8".
IMPORTANT: Do not leave end of track unsupported.
It must be secured either into a stud or with a
minimum of two toggle bolts in the 2nd and 5th holes.
VERY IMPORTANT: Do not install track cover on
your track. This will be the final installation step.
Installing it at this stage will cause your closet to fall.
(3) MAKE SURE THE TRACK IS STRAIGHT: It is important to check that the track is reasonably straight. The track must conform to our
shelving system and not to an imperfect wall. Use a long straight edge, such as a 4 foot level or a vertical panel, to locate any
hollows or bulges in the wall. Wherever the wall hollows, loosen the track screws, insert shims between the track and the wall
and retighten the track screws. Shims may be any solid, thin material. Another sign indicating that shimming is necessary is
experiencing difficulty drawing the cam shelves and vertical panels together later in the installation. NOTE: Failure to shim the
track on a wavy wall will cause the vertical panel notches to break.
Shims between track& wall
Straightened track
Overhead view of a wavy wall & shimmed track.
P8
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Wavy wall
(exaggerated)
I N STA L L V E RT I C A L PA N E L S & S H E LV E S
(1) HANG VERTICAL PANELS:
CORRECT
Hang notched vertical panels
from steel track at your marked
locations. When adjusting the
placement of the verticals
on the track, lift up to move.
Do not push or slide a
vertical along the track.
Vertical
Panel
on Steel
Track
INCORRECT
Vertical
Panel
on Track
Cover
High point of floor
(Vertical panels
rest on floor)
Finished end panels are
provided and noted on your
plans where end panels
are exposed.
You may have to place shims
beneath floor-based vertical
panels if your floor is not level.
Shim here
(2) DETERMINE CAM SHELF LOCATIONS:
Cam shelves are required at the
top of each vertical, at the bottom
of shelving sections, above and below
drawer sections and in the middle of
full-height shelving units. Read ahead to
learn where cam shelves are positioned
in relation to rods, baskets and other
elements. Some cam shelves must be
located precisely while others may be
located according to preference.
Shim here
TIP: Use shelf pins and rod ends as
place holders to layout shelf and rod
locations before installing cam screws.
TIP: Install single and double cam
screws in the top holes of the
vertical panels before hanging.
Use the helpful Vertical Panel Worksheet on page 33
to layout cam shelf locations and other components.
H[Yecc[dZ[ZdkcX[he\ef[d^eb[iX[jm[[dYbei[jYecfed[dji_dWjof_YWbZ[i_]d
.
'*
.
.
.
-
-
-
-
-
-
-
-
-
>kjY^
.
1 open hole
between rod
and cam shelf
/
/
Cam shelf located in
3rd hole from boom
for this configuration
.
(/
.
/
Refer to drawer
instructions to locate
cam shelves above
drawers
*
*
*
*
*
*
*
*
*
*
+
P9
(a) HUTCH CAM SHELVES/LOW CAM SHELVES: 19" deep
cam shelves go above the top and below the bottom hutch
drawers. The cam shelf above the top drawer should be
installed in the top hole in the lower section of the hutch
vertical panel. The bottom cam shelf below the drawers
should be installed at the appropriate height, depending on
the drawer combination, to sit directly on top of the toe kick
provided. (Refer to nearby table).
COMBO OF
DRAWERS
TOE KICK
HEIGHT
CAM
POSITION
(1) 5", (3) 8", (1) 12"
(5) 8"
(2) 8", (2) 12"
2-1/2"
3-3/4"
3-3/4"
3rd Hole
4th Hole
4th Hole
(3) INSERT CAM FITTINGS AND CAM SCREWS: Tap plastic cam fittings into shelves drilled for cams with a hammer
or mallet. Install cam screws into holes in verticals where cam shelves are required. (See nearby illustrations).
Shelf
Drilled
for Cams
Double cam screw
Insert Phillips head
screwdriver into the
opening on the cam
fitting. Once the
screwdriver has made
contact with the screw,
turn clockwise to
secure the cam shelf
to the vertical panel.
Cam Fiing
Cam
shelves
Cam
shelves
Single cam
screws
Vertical panel
Cam Screw
(installed
in vertical
panel)
Double Cam Screws are required in locations where cam shelves are
positioned on both sides of a vertical at the same height. Single Cam
Screws are used in all other cam shelf locations. (See Figure)
For best results, use a #2 Pozidrive
bit (PZ2) to drive cam screws.
Otherwise, use a #2 Phillips bit.
TIP: Use the SLOW SPEED and LOW TORQUE settings on your drill when installing cam screws.
(4) INSTALL THE CAM SHELVES:
Install cam shelf by placing shelf with cam fittings on cam screws.
Lock cam fittings by turning them clockwise 90 degrees with a Phillips
head screwdriver. Cam fittings should turn easily. DO NOT FORCE.
If the front or rear cam fittings will not easily lock, you may need to
straighten the track by shimming. Go back to the section, “Make sure
the track is straight”.
TIP: The bottom cam shelf for a floor-based unit can be installed
upside-down (cam fittings on top) to allow for easy access to lock
cam fittings. Or, the rear of the cam shelf can be first lowered
onto the rear cam screws and locked while the front of the shelf
is tipped up as if it were a trunk lid, and then the front of the
shelf can be lowered onto the front cam fittings to lock them.
Pull the vertical panel slightly away from the wall to avoid
scraping the wall as you lower the cam shelf.
P10
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
2. Lower
shelf front
1. Lock rear
cam fiings
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3. Lock front
cam fiings
INSTALL TOE KICKS
If your design includes toe kicks, position toe kicks under
bottom cam shelves flush to the front or slightly set back.
Drill 3/16" holes through cam shelf only, 4" from each end
and in the center. Drive 2" screws through holes into toe
kicks until screws are flush or slightly countersunk.
Alternatively, toe kicks may be installed with a brad nailer,
or by pushing the toe kick back against some stops that
you provide and install.
NOTE: “L” brackets are supplied to
install below any “single” or standalone sections to prevent any sideto-side movement. To install “L” bracket, simply
attach underneath bottom cam shelf with 5/8"
screws and to stud in wall with 2" screws. If no
stud is available, use E-Z Toggle into sheetrock.
B#XhWYa[jiX[bem
eh_di_Z[YWX_d[j
P11
F LO O R - B A S E D D E S I G N S W I T H O U T T R AC K
A.
FLOOR-BASED UNITS ATTACHED TO WALL WITHOUT TRACK
NOTE: Floor-based units may require removal of baseboard
molding or notching of vertical panels. See Prepare Floor-Based
Vertical Panels And Shelves in previous section.
(1) Assemble one section. Assemble a section with two vertical
panels and the required cam shelves on its back. Refer to
Install Vertical Panels & Shelves, steps 2 – 4 in the previous
section.
(2) Position section. Carefully tip section upright and move into
position. CAUTION: When moving section into position, be
careful not to rack the cabinet, or damage to the cam
connections may result.
(3) Assemble additional sections, if any. If your floor-based
Assemble floor-based
unit on its back.
L-brackets
design consists of a multi-section unit, install the cam shelves
and vertical panels of the adjacent sections.
(4) Anchor unit. Ensure cabinet is square using a carpenter’s
square or by measuring the diagonals. (The diagonals will be
equal if the cabinet is square.) Attach L-brackets to studs
in the wall with 2" screws or to EZ Toggles, and to the
underside of the top cam shelf with 5/8" screws. You may
also anchor the bottom cam shelf to studs.
(5) Install toe kicks. Refer to Install Toe Kicks in the
Install Vertical Panels & Shelves section.
Make sure cabinet is square.
Anchor unit with L-brackets.
P12
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
I S L A N D S & F LO O R - B A S E D D E S I G N S W I T H O U T T R AC K
B.
FREE-STANDING FLOOR-BASED UNITS (ISLANDS)
(1) Assemble one-sided island or one side of double-sided island as described in steps 1 & 2 of previous section.
(2) Install island backing: The island backing will prevent the island from racking side-to-side. Pre-drill 3/16" diameter holes
through backing only and secure using 2" screws through the backing into the top and bottom cam shelves.
(3) Install second side of island (if applicable): Install vertical panel(s) and cam shelves on second side of double-sided island.
(4) Install toe kicks. Refer to Install Toe Kicks in the Install Vertical Panels & Shelves section.
Countertop
Top Cam Shelf
:ekXb[#I_Z[Z
?ibWdZI^emd
Boom
Cam
Shelf
Side
Vertical
Panel
Shared
Vertical
Panel
3/4" Island
Backing
(5) Install countertop (if included with your design) by driving 1-1/4” screws through top cam shelves from below.
Drill 3/16” diameter holes thru the top cam shelves to allow the screws to draw the countertop down tight.
Alternatively, you can lay a bead of caulking around the top of the island and set the countertop on it. You do
not need a lot of caulking, just squeeze lines, squiggles or dots 1”-2” from the edges. Lightly clamp the countertop
or use masking tape to hold it in place while the caulking cures.
P13
I N STA L L C U STOM C LOS E T COM P O N E N T S
Now that you have assembled the basic cabinets, you can begin installing your custom closet components (any drawers,
baskets, hampers, doors, slanted shoe shelves or other items that are unique to your closet). Refer to the page numbers
below to find the instructions for the component(s) you have in your closet. After you have installed your custom closet
components, turn to page 32 for the final steps of your closet installation.
INSTALLING CUSTOM CLOSET COMPONENTS
P14
a. Drawers
15
k. Drawer Lock
18
b. Baskets
19
c. Hampers
20
e. Slanted Shoe Shelves
21
f. Shelf-Mounted Ironing Board
22
g. Inside & Outside Corner Shelves
24
h. Connecting Shelves in Corners
25
i. Doors
26
j. Crown Molding
27
k. Pantry Items
28
* Countertops (see Island Instructions)
13
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
D R AW E R S
A.
ATTACH DRAWER FACE
(1) ATTACH HANDLES OR KNOBS: Attach handle or knob to drawer face using the drawer handle screw(s) provided.
(See Figure) Use black 1-1/4"screws for white and ivory handles. Occasionally, the recessed hole may be too deep
and the screw will seem too long. A small washer or two will serve as a shim, and correct this problem. Do not
force a knob or handle screw.
Handle
Drawer Front
Handle Screws
(2) ATTACH DRAWER FRONT TO DRAWER BOX:
Place drawer box on an adjustable shelf on a work surface. Attach drawer front to drawer box using the 1" drawer
face adjuster screws. This way the drawer face will hang approximately 3/4" below drawer box. Do not use power
drill or power screwdriver! Use manual screwdriver. Do not fully tighten the face to the box. You may need to adjust
the drawer faces for proper leveling and spacing once all of the drawers are installed.
If you ordered full extension glides, attach them to the drawer box now. See next section.
TIP: Have a paper towel handy. Full extension glides are lightly lubricated.
Drawer Face, on work surface
Drawer Box, on shelf
Full extension glide,
if included
Adjustable shelf used to position
drawer face on drawer box.
Work surface
Drawer Face Adjustor Screws
P15
D R AW E R S
B. ATTACH DRAWER GLIDES TO DRAWER BOXES
IF YOUR ORDER INCLUDES FULL-EXTENSION GLIDES (SILVER, BALL-BEARING):
(1) FIRST DISASSEMBLE YOUR FULL-EXTENSION GLIDES:
To disassemble the glide, fully extend the glide.
Then press the black release tab and pull each end
in an opposite direction to separate. (See Figure)
PULL
Drawer Box Section
Vertical Panel Section
(2) ATTACH SMALLER GLIDE SECTION TO DRAWER BOX:
Position glide on the side of the drawer box, flush to
the bottom and front. Using three (#6) 5/8" screws,
secure the glide to the box through mounting holes
near the front, center and rear of the glide.
IF YOUR ORDER INCLUDES 3/4 EXTENSION GLIDES (WHITE, NYLON WHEELS):
(1) TURN DRAWER UPSIDE DOWN.
(2) IDENTIFY DRAWER MEMBERS.:
These drawer glides consist of right and left drawer members (DR & DL), and right and left cabinet members
(CR & CL). These letters are usually stamped on the slides themselves.
CL
DR
DL
CR
#6 5/8"
Self-tapping
Screws
(3) ATTACH THE RIGHT AND LEFT DRAWER MEMBERS:
With the box upside-down, position the glides to
the bottom, side edges of the drawer box, flush
to the face with the wheel to the rear of the drawer.
Attach the drawer members (DR & DL) using
two (#6) 5/8" screws for each. (See Figure)
Turn Drawer Box Upside Down!
Drawer Face
Drawer Boom
Back
Three-quarter
extension glide with
wheel to back and
flush to front
(DR shown)
Drawer Box
P16
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
D R AW E R S
C. ATTACH DRAWER GLIDES TO VERTICAL PANELS
NOTE: Locking drawers require a special
slotted, locking drawer, cam shelf. Refer to
the Drawer Lock section of this manual
now if you have purchased locking drawers.
While many closet components can be positioned at your
discretion, drawer locations are often strictly determined by
the design. Follow the guidelines in the next illustration to
install the cabinet section of the glides, beginning with the
glides for the bottom drawer. The guidelines apply to all
drawer installations. (Full extension glides shown.)
Cam shelf above top drawer is located:
• in the 3rd hole above the glide if it is a 5" drawer (shown)
• in the 5th hole above the glide if it is an 8" drawer
• in the 8th hole above the glide if it is a 12" drawer
Glide above a 5" drawer is located in
the 4th hole above the previous glide.
Glide above an 8" drawer is located in
the 6th hole above the previous glide.
Glide above a 12" drawer is located in
the 9th hole above the previous glide.
Glide for bottom drawer is located in the
1st open hole above the bottom cam shelf.
Attach glides to vertical panels with Euro screws
Euro Screw
Euro Screw
Euro Screw
Euro Screw
Full Extension Glide
3/4 Extension Glide
P17
D R AW E R S
D. INSERT DRAWERS INTO UNIT
(1) STANDARD GLIDES:
3/4 Extension
Glides
Insert drawer so drawer box glide wheel is positioned behind
cabinet glide wheel. Then push drawer in. It should glide freely.
(2) FULL EXTENSION GLIDES:
Carefully insert drawer straight so that drawer box and cabinet
glide components engage. Push the drawer in. The last few
inches will require extra force only when installing. Check that
the glides move smoothly. If they do not, then it is possible the
glide parts were not mated properly. Carefully reinstall.
Full Extension
Glides
E. ADJUST DRAWER FACES
Oversized drawer box mounting holes allow the drawer face to
be adjusted upwards, downwards, sideways and even rotated.
(1) LEVEL THE TOP DRAWER FACE:
Loosen the drawer face adjuster screws and adjust the top drawer face so that
it is parallel to the top cam shelf. Once aligned, fully tighten the drawer face
adjuster screws.
NOTE: Never use a power drill to tighten drawer face screws!
Always use a manual screwdriver.
(2) EXAMINE SHADOWLINE:
For the drawer below, examine the shadow line between the top of this drawer
face and the bottom of the drawer face above. Adjust the face so that the gap is
uniform across the width of the face – approximately 1/8".
(3) REPEAT STEP FOR EACH ADDITIONAL DRAWER.
D R AW E R LO C K
TO INSTALL DRAWER LOCK:
Our locking drawer comes with a
pre-drilled drawer face and pre-notched
drawer box, cylinder lock and specially
routed drawer cam shelf with lock groove.
Fully assemble and install drawer using
the standard method (see page 15).
Assemble and install the lock using the
graphics at right:
P18
Drawer
Face
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Drawer Lock
Cam Shelf
Drawer
Face
BASKETS
ALL BASKETS:
TO ATTACH FULL-EXTENSION GLIDES (STEEL):
FOR RATTAN BASKETS ONLY: (See Figure 2.)
1. The first step in attaching your full-extension glides
is disassembling the glide. To disassemble the glide,
first fully extend the glide. Then press the black plastic
tab between the arrows with your thumb, and pull the
smallest section completely out. (See Figure 1.)
1. Hook glide onto basket. Hook the large glide section
onto the basket with the bumper towards the front.
2. Insert basket. Insert basket section into the installed
glides on the verticals.
FOR WIRE BASKETS ONLY: (See Figure 3.)
2. Install smaller glide section onto vertical panel with the
closed end toward wall. The black release tab is towards
the front of the glide section. Set the glide 7/8" back from
the front of the vertical panel and attach the glide using
two Euro screws in the pre-drilled holes.
1. Insert glides. Insert large glide section
into the installed glides on the verticals.
2. Make sure they move smoothly. Push firmly to
engage the ball bearings. Once fully inserted, pull
glides out to make sure that they move smoothly.
3. Hang baskets. Hang baskets from second rung
onto glide hooks.
4. Optional: Slide rubber keepers over the tops of
the glide hooks to semi-permanently install basket.
NOTE: Basket glides are compatible with the
pre-drilled holes in 14" vertical panels only.
For other depths, you are required to drill at
least the rear mounting holes for the basket glides in
the vertical panels.
Figure 1.
Figure 2.
Figure 3.
Press black tab and pull apart.
PULL
Basket Section
Vertical Panel Section
ADDITIONAL GUIDELINES FOR BASKETS:
Baskets may be installed according to your preferences with regard to
height and spacing. However, we can offer the following guidelines:
A. If a basket is installed just below a cam shelf, allow at least 2 open holes
between the basket glide and the cam shelf.
A.
B. If a basket is installed directly over the floor or a cam shelf,
1.
allow at least 16 3/8" or 12 open holes below the center of glide for a 17" basket
2.
allow at least 10 1/8" or 7 open holes below the center of glide for an 11" basket
3.
allow at least 3 3/4" or 2 open holes below the center of glide for a 6" basket
C. If a basket is installed directly over another basket,
1.
allow at least 15 open holes between glides for a 17" basket
2.
allow at least 9 open holes between glides for an 11" basket
3.
allow at least 5 open holes between glides for a 6" basket
C.
B.
B.
P19
HAMPERS
TO INSTALL YOUR HAMPER:
1.
INSTALL THE CAM SHELVES:
Cam Shelf Over Drawer(s)
Follow drawer instructions to
locate this cam shelf. (Depends
on drawer quantity and size.)
After hamper unit verticals are hung,
install the cam shelves as specified
in the diagram to the right:
Cam Shelf Over Hamper
Leave 17 open holes between the
hamper cam shelf and this cam shelf.
2.
ASSEMBLE HAMPER KIT & DOOR FACE:
Follow the steps in the graphic below
to assemble the hamper kit and
door face.
Hamper Cam Shelf
Bottom hamper cam shelf is
drilled to accommodate hinges.
Step 1:
Attach handle with two
screws provided into
pre-drilled holes.
Back of
Hamper
Door
Step 2:
Attach basket bracket
with two (#6) screws
into pre-drilled holes.
Step 3:
Attach lid stay to
hamper face with
two (#6) screws into
pre-drilled holes.
Step 4:
Assemble hinge
(see page 27)
Step 5:
Attach full
hinge into
hamper face
with two
(#6) screws.
Hamper
Cam Shelf
(pre-drilled
for hinges)
P20
Step 6:
Attach hinges
to cam shelf
with Hinge
Screws into
pre-drilled
holes.
Hamper
Basket
Hamper
Cam Shelf
Hinge
(aached
to hamper
cam shelf)
Handle
Adjust thumbscrew
on lid stay to create
a “soft stop”.
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Step 7:
Lid stay is attached
on the vertical with
Euro Screws into
the 11th and 12th
pre-drilled holes
above the bottom
hamper cam shelf.
S L A N T E D S H O E S H E LV E S
TO ATTACH SLANTED SHOE SHELVES:
IF CAMMED SLANTED SHOE SHELVES ARE INCLUDED:
1. Hang the vertical panels and install the top flat cam shelf.
3. Install bottom cam shelf. For the lowest slanted shoe
shelf, install a slanted bottom cam shelf with the front
cams in the 2nd hole from the bottom and the back
cams in the 5th hole from the bottom.
2. Insert fences into the shelves. Insert the fences into
the pre-drilled holes in the front of the slanted shoe shelves.
The vertical bars in the fence face the interior of the shelf.
Use a mallet or a hammer with a protective wood block
buffer piece to pound the fences into the shelves.
Fences cannot be removed, once installed.
4. Install middle slanted cam shelf. For a typical full
slanted shoe shelf installation, as shown below,
install middle slanted cam shelf at the midpoint of
the vertical. Refer to illustration below to establish
the proper slope.
5. Install adjustable slanted shelves. Leaving 5 open
holes between adjustable slanted shoe shelves, insert
four shelf pins with the rear of the shelf raised to the
3rd hole above level.
Flat Cam
Fence & Slanted
Cam Shelf
2 open
holes
above
level.
Level
5 open holes
between shelves
Level
Slanted Cam
Regular
Slanted Shelf
NOTE: Regular Slanted Shoe
Shelves are pre-drilled with
12mm holes underneath in the
front that set down onto our regular shelf
pins. The back of the shelf sits on top of
our regular shelf pins. Four regular shelf
pins are included for each regular slanted
shoe shelf.
Regular
Slanted Shelf
Slanted Cam
P21
S H E L F -MO U N T E D I R O N I N G B OA R D
A. INSTALL IRONING BOARD CAM SHELF:
D. INSTALL SECOND CAM SHELF:
In most designs, the ironing board will be installed at
the top of a stack of drawers. If so, skip to section B.
Please note that the ironing surface will be 4" higher
than the cam shelf to which it is mounted.
Install a standard cam shelf above the ironing board cam shelf,
leaving five open holes between the two shelves.
If the location is not predetermined,
proceed as follows:
1. Calculate Height: Determine the desired
height of the ironing surface and subtract 4".
Figure for Step A.
Do not install
ironing board yet.
For illustration only.
2. Install Cam Shelf: Install the ironing board cam
shelf in the pre-drilled vertical panel holes nearest
to the height calculated in Step 1 as measured
from the floor.
Figure for Step D.
Do not install
Leave 5 open
ironing board yet.
holes between
For illustration only. cam shelves
L-Bracket
Angle
Brackets
B. ANCHOR CAM SHELF:
IMPORTANT: Before mounting the Ironfix Shelf-
INSTALL IRONING BOARD:
Mounted Ironing Board, you must have installed your
closet system correctly. In addition to the steel track
and any required support cleats, you must secure the
section containing the ironing board to the wall with
an L-bracket.
1. Position Ironfix: Place the Ironfix Shelf-Mounted Ironing
Board with the logo to the front on the pre-drilled cam shelf,
and align the four mounting holes on the Ironfix to those
on the shelf.
1. Position the L-Bracket:
Position the L-bracket against the wall and the cam
shelf. The L-bracket may be installed either above
or below the ironing board cam shelf.
2. Attach the L-Bracket:
Attach the L-bracket to the shelf with 5/8"
screws. Secure the L-bracket to the wall with
a 2" screw into a stud or an E-Z Toggle.
2. Attach Ironfix: Attach Ironfix to shelf with four M6 bolts
inserted through shelf from below.
Drop-Down Front
(install aer
ironing board)
Boom
Angle
Brackets
Top Angle
Bracket
C. REINFORCE CAM SHELF:
1. Install Top Angle Brackets: Install two angle
brackets on the top and to the rear of the
ironing board cam shelf with 5/8" screws as
shown in the figure.
2. Install Bottom Angle Brackets: Install four angle
brackets on the bottom of the ironing board cam
shelf with 5/8" screws, two just behind the front
cam fittings and two just in front of the rear cam
fittings as shown in the figure.
P22
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Cam
Shelf
L-Bracket
M6 Bolts
Vertical
Panel
S H E L F -MO U N T E D I R O N I N G B OA R D
ATTACH DROP-DOWN FRONT:
1. Assemble Hinges. See figure.
2. Attach Hinges to Drop-Down Front.
Position hinges square to the edge
of the drop-down front, and secure
each hinge with two 5/8" screws.
See figure.
3. Attach Drop-Down Front. Position dropdown front so that hinges align with predrilled holes in cam shelf. Using a Phillips
screwdriver, drive the four hinge screws
into the cam shelf.
5. Adjust Hinges. The drop-down front
may be adjusted sideways by loosening
the shelf plate mounting screws and
sliding the shelf plate. Retighten the
mounting screws in the desired position.
Additional adjustments are possible by
4. Attach Pull. Attach handle or knob to the
turning the hinge adjuster screws as
drop-down front with the screw(s) provided.
described in the figure.
Turn shelf plate
adjuster screw
to move dropdown front in
or out.
Step 1:
Insert notch
over hinge pin.
Step 2:
Pivot top section
down and push onto
lever to snap together.
Align hinges to
pre-drilled holes
on cam shelf.
Turn drop-down
front plate adjuster
screw to move
drop-down front
up or down.
Shelf Plate
Mounting Screws
Shelf Plate
Drop-Down Front Plate
TO USE THE IRONFIX SHELF-MOUNTED IRONING BOARD:
1. Slide Out the Ironfix.
After opening the drop-down
front, grasp the base and
pull the Ironfix straight out.
(See Figure 1.)
Figure 1.
2. Open the Ironfix. Lift the
tapered end of the ironing
board, opening the Ironfix
like a book. (See Figure 2.)
Figure 2.
3. Rotate to the Desired Position.
Rotate the board to any of the
seven pre-set positions.
(See Figure 3.)
4. Store the Ironfix.
Reverse steps 1 – 3
to store the Ironfix.
Figure 3.
P23
I N S I D E & O U T S I D E CO R N E R S H E LV E S
Track
NOTE: Install the inside radius corner shelf section before adjacent sections.
Track
2.
Hang vertical panels: Hang the inside and two outside verticals 24"from the
corner for 24" corner shelves and 30" from the corner for 30" corner shelves.
“Side”
vertical panel
L
pa
ne
l
In
sid
e
wa
ll &
Le
5
1
6
l
ne
pa
4. Install cam shelves: Install the top cam shelf first, followed by the middle and
bottom cam shelves. Lower each cam shelf onto its cam screws. Lock each cam
fitting with one-quarter turn clockwise using a #2 Phillips screwdriver.
3
2
e
sid
ut
O
Install cam screws: After hanging panels, layout the positions for the middle cam
shelf and regular shelves using one shelf pin for each shelf in position #3 or #4. See
figure. When satisfied, install all cam screws for the middle and bottom cam shelves.
4
all
tw
gh
Ri
TIP: Install top cam screws before hanging panels, using single cam screws for
the “inside” panel and double cam screws for the “outside” panels, if there are
adjacent sections.
3.
R
“Back”
vertical panel
pa
ne
l
Layout track: Run right wall track into corner. Stop left wall track at least 15" short
of the corner. It is best to have the end of the left wall track anchored in a stud.
See figures.
O
ut
sid
e
1.
Track
“Inside”
vertical panel
INSIDE RADIUS CORNER SHELVES
?di_Z[hWZ_kiYehd[hi^[b\
TIP: Angle the shelves when installing, to make it easier to clear the installed cam screws.
5.
Insert shelf pins: Insert five shelf pins for each shelf, leaving position #1 empty. See figure.
6.
Install regular shelves: Angling each shelf, lift it above, then lower it onto its shelf pins,
#2 thru #6. Finally, lift shelf slightly to insert shelf pin #1.
OUTSIDE CORNER SHELVES
IMPORTANT: The steel track must not extend beyond side vertical panel into
space for back vertical panel.
1.
Side panel
Mount Back Vertical Panel: Mount back vertical panel against the back wall
and flush perpendicular to side vertical panel.
Option A: Anchor to stud with three track screws, one at the top, one at the
middle and one at the bottom of the vertical. To do this, locate the stud and mark
its corresponding position on the “back panel”. Drill 3/16" holes in the vertical
panel at the intersections of the stud line and where cam shelves will cover screws.
Hold “back panel” in position and drive screws into stud until they are flush or
slightly countersunk.
Option B: Anchor to wall with toggle bolts. Install toggle bolts through pre-drilled
vertical panel holes in locations other than where corner shelves will be positioned.
Make sure the toggle bolts are tight!
2.
P24
Install Corner Shelves: Using single cam screws on the back vertical and single/double
cam screws on the side vertical, install corner cam shelves. If corner shelves do not
drawer tight to the vertical panels, then side and back panels are not perpendicular.
In this case, loosen back panel anchor screws until corner shelves can be locked in
place. Then insert shims near anchor screws and retighten.
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Back panel
NOTE: Pre-drilled
holes not shown.
CO N N E C T I N G S H E LV E S I N CO R N E R S
A. CONNECTOR BRACKET SYSTEM (TOP SHELVES ONLY)
The Connector Bracket System is used to join top shelves at a 90 degree angle. The Connector Cam
Shelf, which is half-cammed, bridges the gap between the two adjacent shelf units. (See Figure 1.)
TO INSTALL CONNECTOR BRACKET SYSTEM:
1. Attach Connector Brackets: On the top non-cammed
side of the shelf, use two (#6) 5/8" screws to attach
connector brackets with a half overlap, approximately
2" from the front and back edge.
Figure 1.
Connector
Brackets
Connector
Cam Shelf
2. Check Double Cam Screws: Make sure that double
cam screws are installed in the top set of holes of the
side vertical panel. You may be required to drill through
the top holes if the end panel is finished.
Double
Cam Screws
3. Install Connector Cam Shelf: Install the Connector
Cam Shelf as shown in the diagram above. After locking
the cams, make sure that the non-cammed side is flush
with the receptor unit’s top shelf. Secure the Connector
Brackets using two (#6) 5/8" screws.
Side
Vertical
Panel
Receptor
Unit
B. H-CHANNEL SYSTEM
The H-Channel System is used to join shelves at a 90 degree angle. These half-cam and regular shelves bridge the gap
between the two adjacent shelf units. These shelves are usually 3/16" shorter than the width of the gap. (See Figure 2.)
TO INSTALL H-CHANNEL:
Figure 2.
1. Install H-Channel to Receptor Unit: Install the
H-Channel onto the front of the Receptor Unit cam
shelf, as shown above. If necessary, trim length using
a hacksaw.
Front of
Shelf
2. Install Double Cam Screws: Screw double cam screws
into the side vertical in the top set of holes. You may be
required to drill through the top holes if the end panel
is finished.
3. Slide Half-Cam into H-Channel: Slide the Half-Cam
Shelf into the H-Channel and support the opposite side
by locking into the cam fittings. Repeat steps 1 to 3 for
additional shelves.
H-Channel
Half-Cam
Shelf
Cam fiings
lock into
side vertical
Corner
Bracket
Receptor
Unit
Side
Vertical
Panel
4. Install Corner Brackets: Install Corner Brackets against
the 90 degree corner of the half-cam and receptor cam
shelves by using two (#6) 5/8" screws, as shown above.
Snap the flap shut.
P25
DOORS
Our doors are half overlay doors with European hinges.
All doors are pre-drilled to receive our door hinges.
We do not pre-drill for handles since handle location
is based on personal preference.
ASSEMBLING HINGES & INSTALLING DOORS:
1.
Assemble hinges:
Assemble hinges using Figure 1.
2.
Position door plate onto back of door.
Make sure that the hinge is square to the
edge of the door and not crooked.
3.
Use two (#6) 5/8" screws to attach.
NOTE: All custom doors
will arrive 2-3 weeks after
your order.
Adjusting Hinges:
The hinges can be adjusted slightly using
screws A & B as noted in Figure 2.
Figure 1.
4. Position the door. Hold door against unit
and position it so that the top and bottom
cam shelves are partly covered by the door.
5.
Attach cabinet plate. Screw the
pre-installed hinge screws on the Cabinet
Plate into the closest pre-drilled holes at
the front of the vertical.
INSTALLING THE HANDLES:
Determine door pull locations according to your
preference, using other cabinetry in your home as
a guide. If you have several pulls to install, consider
making a template. Pre-drill the handle or knob
hole(s) from the front side of the door using a 5mm
or 3/16" drill bit. We recommend this drilling direction
to avoid the drill bit from chipping out the material
on the front side of the door. Clamp or hold a scrap
board on the back of the door to minimize chip out
when the drill bit breaks through. For handles, drill
the holes 96mm on center.
P26
Step 1:
Insert notch
over hinge pin.
Step 2:
Pivot top section
down and push onto
lever to snap together.
Figure 2.
Screw A: Moves hinge
forward and backwards
along vertical.
Cabinet Plate
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Screw B: Moves hinge left
to right along cam shelves.
Door Plate
C R OW N MO L D I N G
TO INSTALL YOUR CROWN MOLDING:
1. Install Half-Cam Shelves: Install Half-Cam
Shelves to connect the top shelves of each unit.
(See page 25.)
Cutting Crown Molding:
Crown is always cut at a
straight 45° angle. It is not
necessary to cope pieces
after they are cut.
2. Determine Placement of Crown: Determine
placement of crown by marking the 1-1/2" setback
along the entire section of the top cam shelves.
3. Cut Crown to Length:
Using a miter saw, cut to length.
4. Drill Pilot Holes: Drill pilot holes through molding.
5. Secure Molding to Top Cam Shelves:
Using the 1" screws provided, secure
molding to top cam shelves every 12".
PLEASE NOTE: Installation
of Crown Molding requires
trim carpentry skills and
additional tools, such as a miter saw.
Pilot Hole:
Drill pilot hole through
molding here and midway
through top cam shelf.
(1-1/2" Setback)
NOTE:
When cutting, position the crown
molding on the miter saw just as it
will sit on the top shelf. The base
of the molding should be flat on
the saw table and the contoured
face away from the saw fence.
Start by cutting the piece a little
long, then trim to fit.
TIP: Temporarily
attaching a cleat
at the 1-1/2" setback
will make aligning and securing
the crown molding easier.
P27
PA N T RY I T E M S
PULL-OUT WINE RACKS AND SPICE RACKS:
Pull-Out Wine Racks and Spice Racks are installed in a manner similar to pull-out wire baskets. Attach glides
to vertical panels with Euro screws and hang racks on glide hooks at a height to suit your needs.
Pull-Out Wine Racks
Spice Racks
FIXED WINE RACKS:
Fixed wine racks are paired with a
pre-drilled cam shelf and held in place
with 25x5 mm pins.
TO INSTALL GLASS RACKS:
Use 1-1/4" screws to install racks in bottom
of cam shelf; then install the cam shelf into
the unit.
TO INSTALL TRAY DIVIDERS:
Tap 25x5 mm pins into pre-drilled holes inside
both upper and lower cam shelves. Install
cam shelves with 17 open holes in-between.
Slide grooved 22-1/2" tray dividers over pins.
P28
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Wine Rack Cradle
Wine Rack Cam
N O N STA N DA R D I N STA L L AT I O N S
POCKET DOORS
1. Draw Level Line for Track: Draw track level line for all wall units at a minimum of 75-5/8" from the floor.
2. Attach Track: Attach track over the pocket door recess, into the furring strips, using 1-1/4" screws.
3. Install Cleat into Header: After installing the unit(s) over the pocket door recess on the track in the normal manner,
install provided cleat flush to the underside of the top cam shelf. Using track screws, attach cleat into the door
header, attaching it at the center and near both ends.
4. Install Cleat Beneath Unit: Position provided cleat beneath vertical panels and screw into furring strips using 2" screws.
5. Attach Unit to Cleat: Attach unit to cleat by drilling 3/16" diameter holes near the rear edge of the bottom cam
shelf and driving 2" screws down into cleat.
Door Header
Cleat
Track
Pocket
Door
Standard
Stud
Furring
Strips
Cleat
P29
S LO P E D C E I L I N GS
This installation requires tracks installed at different heights. It may help to have an assistant or clamps to hold parts for this
installation. It is critical that the holes on all verticals are consistently level throughout the wall installation. Otherwise, the
shelving will not be level. It helps to remember that the top of the vertical panel is always 8-3/8" above the bottom edge of
the track. You can confirm this by holding a piece of track in the vertical panel notch.
TO INSTALL UNDER A SLOPED CEILING: In a typical
installation, we recommend the following steps:
1.
2.
3.
Install highest section: Start with the highest section.
Install the track, verticals and cam shelves.
Layout and install the next section: Hold the vertical
panel along with a shelf from the next section against the
installed vertical panel, at the highest possible position
accommodating the level shelf. With the vertical panels
side-by-side, lower the free vertical panel until its holes
are aligned with the installed vertical panel’s holes.
Mark the top of the free vertical panel, measure down
8-3/8" from this point and install the next track at
this level.
Repeat for each stepped down section.
C L E AT S F O R D E E P & TA L L S E C T I O N S
All wall-mounted units over 14" deep or taller than 78" must be cleated for
additional support. A cleat is 2-1/2" high and the full width of the unit(s) to be
cleated. Some custom designed units may also require cleating, which will be
noted either in the “Notes” section of your invoice or marked on your wall plans.
1. Install unit(s) to be cleated: Install unit(s) to be cleated using the Basic
Installation Instructions at the beginning of this manual. Use a level to ensure
the sides are plumb.
2. Attach cleat to wall studs: Position the cleat flat against the wall beneath the
unit. The cleat must be in contact with the bottom of the vertical panels.
Attach cleat to wall studs using track screws or toggle bolts.
(STEPS 3 & 4 ARE OPTIONAL)
3. Pre-drill holes in bottom cam shelf: Drill 3/16" diameter holes near the rear
edge through the bottom cam shelf only.
4. Attach unit to cleat: Attach unit to cleat with 2" screws, driving them through
pilot holes in cam shelf into cleat. If there is no cam shelf at the very bottom
of the vertical panels (which can occur with pull-out baskets), you can secure
the bottom-most cam shelf to a stud in the wall with an L-bracket.
P30
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Track
8-3/8"
Track
8-3/8"
Track
C L E AT S F O R U N I T S W I T H S H O RT V E RT I C A L PA N E L S
All wall-based units with only 24" vertical panels or shorter must be
cleated to hold the top of the unit to the wall. The cleats will be 2-1/2"
high and equal to the shelf widths.
1.
Install unit(s) to be cleated following the Basic Installation Instructions.
2.
Position the cleat against the wall just below the top cam shelf.
3.
Locate studs and drill 3/16" holes through cleat for screws or
toggle bolts.
4. Anchor cleat into wood studs with 2" screws or using E-Z Toggles
if no studs are present.
5.
Anchor the top cam shelf to the cleat with 2" screws through 3/16"
thru-holes which you must drill near the rear of the top cam shelf.
Alternatively, you may screw the top cam shelf to the cleat first,
before installing the shelf, and then anchor the cleat to the wall.
S U R R O U N D I N G WA L L O B J E C T S
Due to the custom nature of installing around wall
objects, finished end panels are provided which
require some on-site drilling. Surrounding wall
objects may also require multiple track heights.
1.
Drill holes through the finished side of
the vertical: If a shared vertical is noted as
having a finished side, carefully determine
where “thru-holes” are required.
Method A: Place finished side down on
a scrap board and drill thru the appropriate
5 mm holes. Some chip-out is possible.
Method B: Place finished side up and
carefully position a thru-drilled panel
on top so the holes will be aligned, and
use the thru-drilled panel as a template
to drill 5 mm holes where required.
Shared Vertical Panel: Holes drilled on left
side and finished (no holes) on right side.
This side
is already
drilled
from top
to boom.
Drill holes for this portion
of the vertical panel.
P31
Finished panel
requiring drilling,
finished side down
Method A
Finished panel
requiring drilling,
finished side up
Method B
Thru drilled panel
used as a template
F I N A L ST E P S
ADJUSTABLE SHELVES
Simply insert shelf pins where desired
and rest adjustable shelves on them.
Shelf Pin
TRACK COVER
RODS
NOTE: All track cover is white. The cover is usually concealed by
items stored on the shelves and hanging rods, and it is paintable.
1.
1. Cut track cover to length: Using the interior measurements
of each unit, cut the track cover to length with a hacksaw.
2. Slip cut sections into place: Slip these sections into place
over the track.
2.
VERY IMPORTANT: Never hang vertical panels on top
of the track cover. This will cause the notches to crack.
Install rod end pairs: Install rod end pairs per
design, leaving one open hole between rod end
and cam shelf above.
Insert pre-cut rods into rod ends: The fit
should be tight but still allow for adjustment.
Install rod end pairs per design,
leaving one open hole between
rod and cam shelf above.
No screws are required.
Insert pre-cut rods. Fit will
be snug. Short rods may be
trimmed with a hacksaw if
difficult to install.
ACCESSORIES
Belt and Tie Racks
Installation instructions are included within the box. Best placement
of racks are either within hanging units located directly below the
rod, or against an outside vertical panel of a unit.
Valet Pole
Secure to vertical panel using four Euro Screws. Best placement is
within or against a shelf unit at a minimum of 65" from the floor.
P32
H a v e A n y Q u e s t i o n s? S e e B a c k C o v e r F o r C o n t a c t I n f o r m a t i o n .
Belt Rack
Valet Pole
V E RT I C A L PA N E L WO R KS H E E T
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84" Hutch
Vertical Panel
84" Standard
Vertical Panel
72" Standard
Vertical Panel
60" Standard
Vertical Panel
+:H7M;H
48" Standard
Vertical Panel
24" Standard
Vertical Panel
Example:
Panel marked
for 3 drawers
& 2 cam shelves.
.*
.*
The common size vertical panels shown on this page are drawn to scale, including the correct number of 5 mm holes.
Use these diagrams to lay out your components and better understand the 32 mm system. Mark the holes where cam
screws, drawer & basket glides and rod ends are required. Every fifth hole from the bottom of each panel is marked
for your convenience. Print more copies of this worksheet from our online installation manual.
P33
CUSTOMER SUPPORT
HAVE ANY QUESTIONS?
Give us a call 1-800-910-0129
Monday to Thursday: 8:00 AM to 7:00 PM E.S.T.
Friday: 8:00 AM to 5:00 PM E.S.T.
Saturday: 10:00 AM to 4:00 PM E.S.T.
IDEAS? COMMENTS?
E-Mail to: [email protected]
EasyClosets
19 Chapin Road, Building D
P.O. Box 2020
Pine Brook, NJ 07058
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