over 250 new products

over 250 new products
FULL LINE
CATALOG 68
Leadership in the Energy Storage Industry
Key Components for
Battery and DC Power
OVER 250 NEW
PRODUCTS
Truck & Bus
Back Up Power
Material Handling
Agricultural
Construction
Automotive
Pg.
Pg.
6
Pg.
18
Pg.
50
62
Connectors
Wire and Cable
Starter kits .....................................6-8
Connector guide ............................ 16, 17
Wire and cable guide .................... 40, 41
Cable
Management
KitFigurator ....................................8
Quick connectors........................... 18-19
Battery and welding cable ............. 42-44
Cable ties, accessories and tape ........58, 59
Connector kits ...............................9
Fusion ............................................20
Cable clamps and grommets ..............59
Field repair and garage kits........... 10, 11
Quick compression ........................ 21
Marine wire and cable ................... 43, 46,
47
Golf cart kits ..................................12
MagnaLugs ....................................22, 23
Storage racks and drawers ........... 12
Heavy wall MCM lugs.................... 23
Route service connector kits ......... 13
Fusion solder MagnaLugs ............. 24
Workstation and accessories ........ 14, 15
MAX lugs .......................................25
Kits
Battery connectors, adapters
and marine ....................................26-28
DLO RHH/RHW cable ................... 45
Machine tool wire .......................... 45
Loom, wrap, and sleeving ...................61
Primary wire ..................................46
Control cable ................................. 47, 48
Trailer cable...................................48
Portable cord and booster cable ... 49
Cup jumpers/formation cables.............69
Pre-made cables ........................... 50-53
Fasteners.......................................29
Golf cart cables .............................54
Solderless ......................................30-35
Braided ground straps ................... 55
Terminal Protectors
& Vent Caps
Terminal protectors .............................62-64
Battery vent caps and tool...................65
Weather pack ................................35
Dual post insulator and military
style terminal protectors pg. 63
Heavy duty crimp kit
pg. 9
DLO RHH/RHW and MTW cable
MCM lugs
pg. 23
pg. 45
Solar Power
Components for renewable
energy installations........................ 56, 57
Workbench
pg. 14
Heat-shrink tube ..................................60, 61
Fuses and
Accessories
Material
Handling
Leadhead selection guide ...................66
Standard leadheads ............................67
Combiner boxes ............................ 57
Universal leadheads ............................68
PV connectors ...............................57
Post mold ............................................68
Leadhead drill ......................................68
Carbon arcing cable assembly ............68
Fuses and Breakers ...................... 36, 37
Intercell connectors and shrouds ........69
Fuse Box, Holders,
Burn bar...............................................69
and Pullers ....................................37, 38
Bus bar and small bore terminals .......69
Power Distribution Accessories ..... 38, 39
Cones and thimbles.............................70
Cone and thimble leadheads ..............70
Fast charge leadheads ........................71
Leadhead shrouds...............................71
SB/SBX connectors and accessories..72-75
Storage cabinet
pg. 15
DIN connectors....................................74
Low profile fuses pg. 36
PV connectors and cable pg. 56
Cable tower .........................................75
Pg.
Pg.
76
Tools
Crimpers ........................................76-79
Cutters and strippers ..................... 78, 80
Pg.
88
Rescue Power
Packs and
Booster Cables
114
Battery Boxes,
Trays and Racks
Pg.
119
Chemicals
and Safety
Battery boxes ..............................103-107
Battery disposal bags ..................... 118
Primary wire tools .......................... 81
Power pack selection chart .............. 88-89
Battery trays and drip pans .........108
Pallets and strapping kits ............... 118
Battery maintenance tools ............. 82, 83
Wheeled power packs ...................... 92-93
QuickBox relocation kits ..............109
Battery chemicals ........................... 119-123
Digital and analog testers.............. 84, 85
Hand-held power packs.............94-97, 100
Hold-downs and rods ..................110, 111
Battery washers.............................. 122
Heat guns ......................................86
iStart ................................................. 98
QuickBox dimension guide ..........112
Eye wash, safety wear ................... 124, 125
Clamps and accessories .................. 99
Battery rack and enclosure .........113
Safety wall signs............................. 125
Booster cables.................................. 101
Seismic kit ...................................113
Rescue accessories ......................... 102
Complete cable kits .....................113
B-crimping tool
pg. 77
Industrial
battery
cleaner
pg. 123
Dual 27, 31
battery box
pg. 107
Rescue 3100
pg. 95
Inverters and
Isolators
Isolators & isolator installation kit ... 126
Containment
Systems
Portable bench mount kit
pg. 77
Rescue 2100
pg. 94
Solar powered battery chargers ..... 127
Inverters & inverter installation kit .. 128, 129
MagnaLug inverter connectors ....... 129
Acid containment systems...........114, 115
Absorbent pillows and socks .......115
Containment configurator ............115
Merchandising
Displays and spinners ................... 130
5 piece professional
battery tool kit
pg. 83
In-cab charging
cord pg. 102
Spill Kits
Rescue battery acid spill kits ......... 116
Absorbers and neutralizers ........... 117
Battery acid mats........................... 117
Ratcheting 500 MCM
cutter pg. 80
Flashlight/worklight
pg. 102
EZ-Zorber acid spill
absorber pg. 117
We are Quick Cable
Quick Cable is the leading manufacturer of
connectors, cable, cable assemblies, tools and
accessories for the energy storage industry.
We are DC (Direct Current) specialists. Our
components, assemblies, and systems are used
wherever high performance and reliability are
critical, in power generation, renewable energy,
transportation, construction, logistics, aviation
and emergency
road service.
We work with
OEM•s and
aftermarket
distributors to
assure the safe
and optimal
use of energy
storage.
Our customers choose Quick Cable for:
Ž
Ž
Ž
Ž
Ž
Ž
Ž
More than 7,000 products in stock
Same day shipment on stock product
Value-added packaging and distribution services
Manufacturing & distribution in both U.S. and Canada
Engineering and technical support
Marketing and training resources
Custom product design and
manufacturing
Our core processes include nonferrous metal casting, stamping and
machining, plastic molding, and
wire and cable fabrication. We have
complete design and testing capabilities. Quick Cable is registered to
ISO 9001:2008.
Custom Parts and Services
Electrical requirements, environmental considerations,
routing space and access all affect battery installations.
That’s why we specialize in custom solutions:
Ž
Ž
Ž
Ž
Ž
Ž
Custom cable design & manufacturing
Custom connector design & manufacturing
Custom battery boxes and securing systems
Online configuration tools for custom cable,
acid containment systems and custom kits
Quality and performance testing
Part production approval (PPAP), FMEA
We Manufacture
We Engineer
We started as a manufacturing company in 1946 and
we currently make products
in the U.S. (Wisconsin) and
Canada (Mississauga). We
cast copper, form metal,
mold plastic and build cable
assemblies for high performance applications.
We engineer our products to
be a system of components
designed to work together
for optimum performance
and long life. Our customers depend on Quick Cable
to deliver mission-critical
components that are reliable
and durable. We are proud
to provide detailed product
specifications and information throughout this catalog
and on our website to
help our customers select
the products that best fit
their applications.
We are always focused on:
Ž
Ž
Ž
Ž
Consistent, reliable quality
Continuous product improvement
Cost effectiveness
Rapid turnaround and delivery
Our Vision
Be the most trusted partner
of choice for our customers.
Create significant long-term
improvements in our industry.
We Communicate
We Innovate
We have more than 60 product patents„more than twice the
number of our top three competitors combined. That•s why
we are the market leaders for DC power components and
accessories. We bring our understanding of materials, precision processes and engineering together to deliver innovative
products. Our innovative business systems make it easier,
faster and more economical to do business with us.
We communicate and connect with our
customers. We offer electronic ordering
and billing; our websites are content-rich
sources of technical product and application
information, plus we offer online product
configuration tools for cables, containment
systems and kits.
Our Mission
Increase our customer's success
through our leadership & innovation
in the energy storage industry.
Basic Cable
Making Kits
Our Kits Make it Easy and Profitable
to Build Repair/Replacement Custom
Battery and Starter Cables for
Vehicles and Equipment
Ž Popular terminal
sizes and styles
Ž Terminal protectors
and heat-shrink
Ž Battery cable
Ž Terminal crimper,
cable cutter, cable
stripper, heat gun
Ž Organizing drawer
All Vehicles Starter Kits
Includes cable and components to build 4 ga., 1 ga., and 2/0 cables for lawn
and garden, automotive, marine, agricultural and commercial applications
Kits
Kit 9995
comes with
bench-mount
tool
Description
Kit includes:
s#ABLESTRIPPER
s1UICK#RIMPn sgGACABLE
HANDHELDSTYLE
sgGACABLE
s(EATGUN
sgGACABLE
131 pcs. terminal assortment:
s 4ENGASTRCLANEGPOS
s 4ENGASTRCLANEGPOS
s 4WENTYGASTRCLANEGPOS
s %IGHTGAFLAGCLANEGPOS
s 4ENGALUGS
s 4ENGALUGS
s 4ENGALUGS
Part No.
sCUTTER
sCOMPARTMENT
PARTSDRAWER
s &IVEGALUGS
s 4ENBLKHEATSHRPCS
s 4ENREDHEATSHRPCS
s &OURSTRGATERMPROTBLK
s &OURSTRGATERMPROTRED
s &OURSTRGATERMPROTBLK
s &OURSTRGATERMPROTRED
s &OURSTRGATERMPROTBLK
s &OURSTRGATERMPROTRED
s &OURTYEIGHTXSQUARE
HEADBOLTSANDSHOULDERNUTS
3AMEKITASABOVEBUTWITH1UICK#RIMPnBENCHMOUNTSTYLETOOL
6
9999
9995
2/0 Heavy Duty Starter Kits
Kits
2/0 cable and components to build heavy-duty cables
for truck, agricultural and commercial applications
Kit 9994
comes with
bench-mount
tool
Description
Kit includes: s1UICK#RIMPn
HANDHELDSTYLE
s(EATGUN
sCUTTER
143 pcs. terminal assortment:
s %IGHTGAFLAGCLANEGPOS
s &OURGASTUDFLAGCLAMPS
s 4ENGA($LUGS
s &IVEGA($LUGS
s 4ENGALOCKINGLUGS
s &IVEGALOCKINGLUGS
s 4WENTYGASTRCLANEGPOS
s 4WENTYBLKHTSHPCS
s 4WENTYREDHTSHPCS
s &IVESTRGATERMPROTBLK
Part No.
sCOMPARTMENT
PARTSDRAWER
s#ABLESTRIPPER
sgGAUGECABLE
s &IVESTRGATERMPROTRED
s 4HREEFLAGGATERMPROTBLK
s 4HREEFLAGGATERMPROTRED
s 4ENCOPPERLUGS
s 4ENCOPPERLUGS
s 4WENTYEIGHTX
SQUAREHEADBOLTSSHOULDERNUTS
s &IVECLOSEDCAPNUTS
3AMEKITASABOVEBUTWITH1UICK#RIMPn
BENCHMOUNTSTYLETOOL
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7
Medium and Light Duty Starter Kits
Includes 4 and 2 gauge cable and connectors for automotive, marine, lawn and garden applications.
Description
Kit includes:
s1UICK#RIMPn
HANDHELDSTYLE
s(EATGUN
sCUTTER
Part No.
sCOMPARTMENT
PARTSDRAWER
s#ABLESTRIPPER
sgGAUGECABLE
sgGAUGECABLE
176 pcs. terminal assortment:
Kits
s 4ENGA($LUGS
s 4ENGA($LUGS
s &IVEGALOCKLUGS
s &IVEGALOCKLUGS
s 4WENTYGASTRAIGHT
CLAMPSNEGPOS
s 4WENTYGASTRAIGHT
CLAMPSNEGPOS
s &IVEGA($LUGS
s &IVEGA($LUGS
s 4ENGACOPPER
LUGS—BEND
s 4ENGACOPPER
LUGS—BEND
s 4ENBLKHEAT
SHRINKPCS
s 4ENREDHEATSHRINK
PCS
Kit 9993 comes with
bench-mount tool
s &OURSTRAIGHTGA
TERMINALPROTECTORSBLK
s &OURSTRAIGHTGA
TERMINALPROTECTORSRED
s &OURSTRAIGHTGA
TERMINALPROTECTORSBLK
s &OURSTRAIGHTGA
TERMINALPROTECTORSRED
s 4ENGACOPPER
-!8LUGS
s 4ENGA-!8LUGS
s 4ENGA-!8
LUGS
s 4ENGA-!8LUGS
s X
SQUAREHEADBOLTSAND
SHOULDERNUTS
3AMEKITASABOVEBUTWITH1UICK
#RIMPnBENCHMOUNTSTYLETOOL
Use our NEW online KitFigurator to create the exact kit you need!
8
Connector Kits
Heavy-Duty, Die-Cast
Crimp Connector Kits
Ž Four different kits
Ž
Ž
9902 kit
Fits Gauge
GA
GA
GA
GA
Kit Size
PIECES
PIECES
PIECES
PIECES
Part No.
with components
to build mediumto-light duty
cables, automotive
and marine, and
heavy duty cables
for a variety of
applications
Kits contain
components
needed to make
O.E.M. quality
cables: connectors,
heat-shrink tube,
fasteners and
terminal protectors
24-compartment,
durable metal
box with handle
and latch fits into
standard fastener
racks
Ž Make permanent repairs
Ž
9908 kit
in the field without special
tools
Choose medium or heavy
duty connector assortments
of lugs and battery clamps
9125 kit.
9103 kit
Fits Gauge
GA
GA
Kit Size
PIECES
PIECES
Part No.
Inside cover lists contents and
part numbers for easy reorder
and has complete illustrated
assembly instructions.
Make a Variety of
Industrial SB Connectors
Ž Kits include contacts,
Ž
MagnaLugs –
Heavy Wall
Copper Tube
Lug Kits
®
Ž Three kits for light-to-medium,
9930 kit
Fits Gauge
GA
GA
GA
Kit Size
PIECES
PIECES
PIECES
Ž
heavy duty and commercial/
industrial applications
A variety of lugs, heat-shrink
and butt splices are included
Part No.
Kits
Die-Cast Copper
Compression
Connector Kits
plastic housing connectors
and heat-shrink so you can
make cable connections as
you need them
Choose from copper crimp
contacts,or copper Fusion
contacts with solder and
flux preloaded „ no
crimping required
400802 kit
Fits Gauge
GA
GA
Kit Size
#RIMPPIECES
&USION PIECES
™
Part No.
See the videos on
applying precision die
cast connectors.
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9
Field Repair
and Garage
Kits
Contains All Tools and
Materials Necessary
to Repair Cables
2/0 Gauge Heavy
Duty Field Repair
Kits
Kits
4 and 2 Gauge
Medium/Light Duty
Field Repair Kit
Part No.
Description
Kit
s #ARRYINGCASE
includes: s CUTTER
s STRAIGHTCLAMPn
POSITIVEANDNEGATIVE
s FLAGCLAMPn
POSITIVEANDNEGATIVE
s STARTERGRLUGn
ANDHOLE
s HEATSHRINKTUBEn
BLACKANDRED
s 4ERMINALPROTECTOR
STRAIGHTnBLACKANDRED
s 4ERMINALPROTECTORFLAGn
BLACKANDRED
s 3QUAREHEADBOLTSAND
SHOULDERNUTS
Kit includes:
3AMEASABOVEKITBUTALSOINCLUDESA1UICK #RIMP
®
10
Description
Kit includes:
s #ARRYINGCASE
s CUTTER
s 1UICK3TRIPCABLESTRIPPER
s 1UICK #RIMP
CRIMPINGTOOL
®
s 'ASTRAIGHTCLAMPn
POSITIVEANDNEGATIVE
s AND'ACOPPERTUBE
LUGnHOLE
s 3QUAREHEADBOLTSAND
SHOULDERNUTS
Part No.
6, 4 and 2 Gauge Garage
Maintenance Kit
Description
®
Carrying Case
Description
Part No.
#ARRYINGCASE
Part No.
s #LAMPSPREADERREAMER
s "ATTERYBRUSH
s 1UICK#OTE
s GAUGECONNECTORS
s (EATSHRINKPROTECTIVE
WASHERS
s 3QUAREHEADBOLTSAND
SHOULDERNUTS
sGAUGECABLE
s3IDETERMINALBOLTS
™
Custom Field Repair Kits
Kits
Kit includes:
s PIECES
s #ARRYINGCASE
s CUTTER
s 1UICK3TRIPCABLESTRIPPER
s 1UICK #RIMP
CRIMPINGTOOL
s !NGLENOSEPLIERS
s 3IDEBOLTRATCHETTOOL
s "ATTERYTERMINALLIFTER
*No cable, connectors or tools included.
Description
Kit includes:
CALL US TO
s#ARRYINGCASE
CONFIGURE
sCUTTER
YOUR KIT!
s1UICK3TRIPCABLESTRIPPER
s1UICK #RIMPCRIMPINGTOOL
Plus:
s!DDANYFOURBAGSOF5,APPROVED1UICK#ONNECTORS
&2%%EACHBAGCONTAINSPIECES
s!DDANYFOURBAGSOF5,APPROVED-AGNA,UGS
&2%%EACHBAGCONTAINSPIECES
Part No.
®
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11
6 to 4 Ga. Golf Cart 6 to 4 Ga. Custom
Connector Kit
Golf Cart Cable
Ž
Starter kit
Ž
Ž
The most popular
connectors
used in golf
cart battery
assemblies, all
organized in a
convenient kit
Make your own
cables in-house
and turn those
repair jobs
around faster
and put the
profits in your
pocket
Quality copper
terminals,
precision cast by
Quick Cable in
our factories
Ž Dealing with an unusual model with special order
Ž
Ž
cable's? No problem when you can fabricate what
you need in-house … and pocket the extra profits
Make the cables
you need when
you need them
Kit includes
everything you
need … cable,
tools, heat
gun, terminals,
protectors, heatshrink tubing and
hardware
Part No.
Description
TOGAUGECUSTOMSTARTERKITFORGOLFCARTS
Kit Contents
Part No.
Description
#ONNECTORASSORTMENTFORGOLFCARTS
Kits
Kit Contents
EAnGAPOSTOPPOSTCLAMP
EAnGAPOSTOPPOSTCLAMP
EAnGANEGTOPPOSTCLAMP
EAnGANEGTOPPOSTCLAMP
EAnGA-!8LUG
EAnGA-!8LUG
EAnGA-!8LUG
EAnGA-!8LUG
EAnBOLT
EAnXSHOULDERNUT
EAnBLKHEATSHRINKTUBE
EAnREDHEATSHRINKTUBE
EAnGAREDTERMINALPROTECTOR
EAnGABLKTERMINALPROTECTOR
EAnDRAWERASSORTMENTBOX
EAnCUSTOMCABLEPOSTER
gROLLnGABLACKWELDING#ABLE
gROLLnGAREDWELDING#ABLE
gROLLnGABLACKWELDING#ABLE
gROLLnGAREDWELDING#ABLE
EAnGAPOSTOPPOSTCLAMP
EAnGAPOSTOPPOSTCLAMP
EAnGANEGTOPPOSTCLAMP
EAnGANEGTOPPOSTCLAMP
EAnGA-!8LUG
EAnGA-!8LUG
EAnGA-!8LUG
EAnGA-!8LUG
EAnBOLT
EAnXSHOULDERNUT
EAnBLKHEATSHRINKTUBE
EAnREDHEATSHRINKTUBE
EAnGAREDTERMINALPROTECTOR
EAnGABLKTERMINALPROTECTOR
EAnHEATGUN
EAnCABLECUTTER
EAnBENCHMOUNTCRIMPINGTOOL
EAnSTRIPPINGTOOL
EAnDRAWERASSORTMENTBOX
EAnDIVIDERSFORBOX
EAnCUSTOMCABLEPOSTER
Storage Racks and Drawers
Ž Organize your connectors and accessories
Ž Drawer measures 18" x 12" x 3" and fits all major
storage racks
Ž 12 or 24 compartments (24 shown)
Ž Rustproof plastic liners have rounded bottoms for
easy parts removal
Ž Made of steel with acid-resistant enamel paint
Fig.
Description
Part No.
.OT
SHOWN
3TEELDRAWERXXWITH
HANDLELATCHGRAYBAKEDENAMEL
COMPARTMENTS
12
3TEELDRAWERXXWITH
HANDLEANDLATCHGRAYBAKED
ENAMELCOMPARTMENTS
LEVELRACKFORSTORAGEDRAWER
EASYGLIDESLIDESALLSTEEL
CONSTRUCTION
Fig. 1
Fig. 2
Route
Service
Connector
Kits
Ž Designed for route service vehicles
Ž You pick drawer assortment based
403103 accessories drawer
6190 Weather Pack Kit
105900 MAX Lugs drawer
Part No.
Description
Part No.
Description
3OLDERLESSTERMINALRINGANDBUTTHEATSHRINKDRAWER
Kit Contents
7EATHER0ACKTERMINALKIT
Kit Contents
s GAUGE
s GAUGE
Heat-shrink butt connector:
s GAUGE
s GAUGE
s GAUGE
Heat-shrink ring:
s GAUGE
s GAUGE
s GAUGE
s GAUGE
s GAUGE
s GAUGE
Part No.
Description
"ATTERYACCESSORIESDRAWER
Kit Contents
s STUDNUTSSPCBG
s UNVTOPPOSTTERMPCBG
s XBNPCBG
Heat-shrink:
s BLKPCBG
s REDPCBG
s XHDBLKPCBG
s XHDREDPCBG
s XHDBLKPCBG
s XHDREDPCBG
S/t bolt:
s ACCESSORYPCBG
s XPCBG
s XPCBG
s GAUGENEGPCBG
s GAUGEPOSPCBG
s GAUGENEGPCBG
s GAUGEPOSPCBG
Lead terminal:
s MARINEPCBG
s MARINEPCBG
s STUNVPCBG
Part No.
Description
1UICK®CONNECTORDRAWER
Kit Contents
Clamp crimp:
s GAUGENEGPCBG
s GAUGEPOSPCBG
s GAUGEUNVPCBG
s GAUGEUNVPCBG
s GAUGENEGPCBG
s GAUGEPOSPCBG
s GAUGENEGPCBG
s GAUGEPOSPCBG
s GAUGENEGPCBG
s GAUGEPOSPCBG
s GREENCONNSEALPKG
s /%-CRIMPTOOL
Weather Pack:
s WAYBLKSHRDFEMPK
s WAYBLKSHRDMALEPK
s WAYBLKFEMPK
s WAYBLKSHRDMLEPK
s WAYBLKFEMPK
s WAYBLKSHRDMLEPK
s WAYBLKFEMPK
s WAYBLKSHRDMALEPK
s WAYBLKFEMPK
Part No.
Description
-!8™,UGKIT
Kit Contents
Copper lug:
s GAUGELUGSTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
s GAUGESTUDTIN
Part No.
s WAYBLKSHRDMALEPK
s GAUGEMALEIPINPK
s GATERMFEMWPSLVPK
s GAUGEIPINPK
s GAUGEFEMSLVPK
s GAUGEIPINMALEPK
s GAUGESLVTINFEMPK
Cable seals:
s GAUGEGREENINDIVPK
s GAUGELGTGREYPK
s GAUGEBLUEPK
Kits
Ž
on your market
4-drawer rack
Description
&USION™3OLDERKIT
Kit Contents
s SETNUTSBOLTSFORTERMSET
s BATSIDEPOSTBRUSHCRTN
s FLUXOZ
Solder Clamps:
s NEGATIVEEA
s POSITIVEEA
s NEGATIVEEA
s POSITIVEEA
s GANEGEA
s GAPOSEA
Heat-shrink:
s BLACKPRECUT
s REDPRECUT
Lugs:
s GAUGE($SLDREA
s ($SLDRLUGEA
s ($SLDRLUGEA
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13
Workstations and
Accessories
4,000 lb. Capacity Workbench
Ž 30" x 60", back and end
Ž
Ž
Ž
Ž
stops, pegboard riser
welded to back
Ideal for custom cable
workstations
Top is 12 gauge thick
reinforced steel
Item is special order and
drop shipped freight collect
Call for availability and
delivery information
Description
Part No.
LBCAPACITYWORKBENCH
Kits
Tools, wire and accessories
shown for example only and
not included with workbench
14
Mobile Wire
Maintenance Cart
Easily Transportable and
Allows for Multiple Types
of Wire to Be Efficiently
Organized and Mobile
Ž Perfect for maintenance facilities and
construction sites
Ž An excellent way to gain efficiency and space
Ž Heavy duty, all welded 14 gauge steel
Ž
Ž
Ž
Ž
Ž
Ž
Ž
Wire and Terminal
Storage Cabinet
Ž Accommodates twenty four, 3-1/2" spools
Ž 6 rods for wire spools, perfect for maximizing your
Ž
Ž
Ž
Ž
small wire storage
Wire grommets accommodate up to 10 gauge wire
and keep wires free from tangling
Ships fully assembled
Durable, gray powder coat finish
Has 10" x 15" parts drawer with 21 compartments
Description
Part No.
-OBILEWIREMAINTENANCECART
Wire Spool Racks
Kits
Side shelves, bins and wire
spools shown for example
only and not included
construction
5" x 1-1/4" polyurethane bolt-on casters, 2 swivel
and 2 rigid
Louvered panels on both ends
Capacity up to 1,200 lbs.
Eight 23" removable rods accommodate wire
spools
7-1/2" between rods, larger spools can be
accomodated if some rods are removed
Four wire guides hang below the work surface
Durable, gray powder coat finish
Ž Prime, cold rolled steel construction
Ž Includes polished steel rods (5/8" diameter)
Ž Easy to store different sized spools on the same rod
Ž 9961 can accommodate up to 10" diameter spools
Ž Punched side panels allow quick spool changes
Ž Has keyhole slots for wall mounting
Ž Durable, gray powder coat finish
9961
9962
Wire not
included
Description
Part No.
7IREANDTERMINALSTORAGECABINET
Description
Part No.
XXRACK
XXRACK
Wire not
included
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15
What are the Different Types of
Battery Connectors and Lugs?
Precision Die Cast –
Quick Connectors
®
Designed to perform under the most demanding conditions: heat,
vibration, corrosive chemicals. Quick Cable’s proprietary alloy
used in our precision die cast connectors provides:
Ž Precise dimensions to fit battery posts for maximum contact
Ž Best balance of conductivity and durability
Ž Maximum fatigue resistance, impact strength and ductility
Ž UL and CUL listed when crimped with Quick Crimp tools
Ž Made in U.S.A.
Ž Meet RoHS standards; meets California Prop 65
Ž Permanent gauge printing for easy identification
Ž Tin plated to resist corrosion
Ž Available as standard battery clamps and lugs that can be
crimped or soldered
Ž Available as Fusion connectors with solder and flux preloaded in the barrel for easy soldering
Ž Also available as Quick Compression connectors to make
permanent repairs without specialized tools
Ž Many styles available in gauges from 8 gauge to 250 MCM
Connectors
Heavy Duty Copper
Tube – MagnaLug
®
Quick Cable’s MagnaLug line is the heavy duty, high quality, high
performance series of copper tube lugs, designed for trucks, buses,
agriculture, construction, mining, and other severe duty installations.
Ž Made of 100% copper, tin plated for added conductivity
and to resist corrosion
Ž UL and CUL listed when crimped with Quick Crimp tools
Ž Wider and thicker pad than standard copper tube lugs for
more contact area and greater strength
Ž Permanent gauge printing for easy identification
Ž Tin plated to resist corrosion
Ž RoHS compliant
Ž Available in a variety of configurations: standard lugs,
bent, angled, NEMA, and as butt splice tubes
Ž Available as Fusion connectors with solder and flux
preloaded in the barrel for easy soldering
Ž Many styles available in gauges from 8 to 4/0 gauge
Ž Made in U.S.A.
16
™
Copper Tube MAX Lugs
Quick Cable’s standard line of copper tube lugs feature seamless construction and quality details you don’t always find in OEM quality parts.
Ž Seamless 100% copper tube construction
Ž Most styles UL and CUL listed when crimped with Quick
Crimp tools
Ž Flared barrels for easy installation on cables
Ž Stud holes from #10 to ½"
Ž Available in a variety of configurations including straight
and angled lugs, and butt splice tubes
Ž Tin plated to resist corrosion, also available without plating
Ž Many styles available in gauges from 8 to 4/0
Ž RoHS compliant
Brazed Seam Copper Lugs
Ž UL and CUL listed
Ž Crimp or solder
Ž Stud holes from #10 to ¾"
Ž Available as ring terminals, flag terminals and butt splices
Ž Many styles available in gauges from 8 to 4/0
Ž RoHS compliant
Automotive, Marine, Military & Specialty Terminals
Connectors
Brazed seam copper lugs are a great choice for certain applications
and they still come with tin plating for corrosion protection and in a
variety of sizes.
Quick Cable offers a variety of battery terminals for specific
applications, including high-volume retail carded products.
Ž Clamp-type terminals available in lead and brass,
and lead with epoxy coat
Ž Military style terminals feature long bolt for
additional connections
Ž Marine terminals available in lead, epoxy coated
lead, and brass with plated fasteners
Ž OEM style band lead-free terminals in a variety
of configurations
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17
Copper Precision Die
Cast Connectors –
Quick Connectors
The Only Battery Connectors that
Exceed SAE Standards, are
Listed
and Made in U.S.A.
Ž Made of cast copper alloy, tin-plated for added conductivity
and corrosion resistance
Ž 25 times better than SAE conductivity standard, J163 and J1811
Ž Permanent, indelible, readable gauge and polarity stamped on clamp
Ž Fasteners included
Ž Kits are available
Ž UL STD 486A and CUL, when applied with Quick Crimp 250
®
(4255, 4255M, 4255R and 4255MR standard and ratchet versions)
A
Gauge
A Gauge
Straight Clamp
Connectors
AWG
mm 2
-#-
Right Elbow
Left Elbow
Positive Negative Universal Positive Negative Positive Negative
0
.
5
n
n
n
n
0
.
5
0
.
0
.
0
.
5
0
.
0
.
0
.
5
0
.
0
.
0
.
n
0
.
0
.
0
.
n
0
.
0
.
0
.
n
0
.
0
.
0
.
n
0
.
0
.
0
.
n
0
.
0
.
0
.
n
0
.
0
.
Smooth contact
surface provides
greater conductivity
Perfectly centered bolt
holes improve clamp
efficiency and strength
Flag Connector
Positive
n
n
n
0
0
0
0
0
0
0
Negative
n
n
n
.
.
.
.
.
.
.
Connectors with
Accessory Take-Off
Straight
n
n
n
n
n
n
0!
n
n
n
Flag
n
n
n
n
n
0!
0!
0!
n
n
Connectors with
Accessory Take-Off
Ž Connector is drilled, tapped and
furnished with screw connection
for accessory take-off
Compatible with
standard industry
crimpers
Gauge and crimp
information printed
on barrel
Barrel chamfered for
easy wire entry
18
Add-On Connectors
Stud Terminal/Stud Flag
Stackable & Locking
Ž Safe professional method of
installing additional connectors
Ž Use with stud batteries; enables multiple battery hook up
Ž Stackable, 36-position anti-rotation teeth bite into lead for positive hold
Ž Connectors of different cable gauge can be mixed for maximum
Ž Add-on connector stud size is
3/8"-16 x 11/16"
Ž Connect heavy duty accessories
application and layout flexibility
Ž Use 3/8"-16 closed cap nut to terminate
Ž For preassembled lugs and cable see QuickLinks
such as winches
Ž Use 3/8"-16 closed cap nut to
terminate
’
A Quick
Cable
Exclusive
Stud
Hole
B
A
Gauge
B Stud Hole
AWG
mm 2
-#-
5/16"
(8 mm)
%
%
%
n
n
n
n
n
n
n
3/8"
1/2"
(10 mm) (12 mm)
&
(
&
n
&
(
&
(
&
(
&
(
&
(
&
(
&
(
&
(
Heavy Wall
Copper Lugs
Ž Heavy wall cast copper alloy lug
Ž Stronger than copper tube lugs
Ž Raised pad prevents shorts
Ž Tin-plated for corrosion resistance
3/8" (10 mm)
Crimpable
Side Terminal
Connector
n
n
&
n
&
n
n
n
n
n
Stud Terminal Locking
B Stud Hole
3/8"
(10 mm)
n
&
&
&
&
&
&
&
&
n
1/2"
(12 mm)
n
n
n
(
(
(
(
(
(
n
Add-On Connector
Stud Flag Locking
Right
n
n
n
n
n
&
&
&
n
n
Left
n
n
n
n
n
n
n
n
n
n
5
5
0. 0.
5
5
0
0
n
n
Crimpable Side
Terminal Connector
Connectors
Heavy Wall Lug
A Gauge
Ž Specially formed to accept side
terminal battery connectors
See the videos on
applying precision die
cast connectors.
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19
Copper Precision Die
Cast Connectors
Ideal for Field Repairs, Solder
and Flux Preloaded in Barrel
Ž No learning curve … if you can use a torch,
you can make a quality connection
Ž Made of cast copper alloy, tin-plated for
added conductivity and to resist corrosion
Ž Superior reliability for years of dependable
service
Ž Up to 70% stronger than crimp method
Ž More consistent quality than any other
solder method
Ž Especially good in presence of destructive
vibration or corrosive chemicals
Ž Faster, less confusing and less costly than
multi-component solder slug programs
Barrel chamfered for
easier cable entry
Solder and flux precisely
metered
Ž Fasteners included
Ž Kits are available
Stud
Hole
B
A
Gauge
A Gauge
Straight Clamp
Right Elbow
Left Elbow
Heavy Wall Lug
Flag Connector
Connectors
B Stud Hole
AWG
mm
2
Positive
0
0
0
0
0
0
Negative
.
.
.
.
.
.
Positive
n
0
0
0
0
0
Negative
n
.
.
.
.
.
Positive
n
0
0
0
0
0
Relative Pull-Out Strength
Comparison
Negative
n
.
.
.
.
.
Positive
n
0
0
0
0
0
Metallurgical bond occurs
between copper connector
and copper wire
Cable
size
Negative
n
.
.
.
.
.
3/8"
(10 mm)
&
&
&
&
&
&
1/2"
(12 mm)
(
(
(
(
(
(
®
FUSION Flags Are Ideally
Suited for Building or
Repairing Cable Harnesses
250 MCM
Connectors
Crimp
4/0 Ga.
Ž Truly solderable flags are a FUSION
3/0 Ga.
exclusive, no other solder connector
program offers flags or has this capability
2/0 Ga.
Ž FUSION
1/0 Ga.
®
barrels are unslotted, so no
wire is exposed
1 Ga.
Ž Use with heat-shrink tubing for maximum
2 Ga.
durability
4 Ga.
6 Ga.
1UICK®#ONNECTORS&USION®POINTSREPRESENTAVERAGEVALUES
0
100
200
300
400
500
600
700
800
900
1000
1100
1200 1300
1400 1500 1600 1700 1800
Pull test pounds
20
®
1900 2000 2100 2200 2300 2400
Compression Copper
Precision Die Cast
Connectors
Bolt hole
perfectly
centered,
stronger,
longer life
Ideal for Field Repairs, No
Special Tools Required
Ž Made of cast copper alloy, tin-plated for added conductivity
Clamp full height
of battery post for
maximum electrical
contact
and corrosion resistance
Ž All clamps, lugs, compression nuts and fasteners are tin-plated
Ž Compression nuts color coded to industry standard
Ž Fasteners included
Ž Made in U.S.A.
Compression
nuts color-coded
to cable stripes
See the videos on
applying Fusion and
Compression connectors.
Stud
Hole
B
A
Gauge
Straight Clamp
Right Elbow
Left Elbow
Flag Connector
Heavy Wall Lug
B Stud Hole
AWG
mm
2
Positive
0
0
0
0
0
0
0
Negative Universal Positive Negative Positive Negative
.
5
n
n
n
n
.
5
0
.
0
.
.
5
0
.
0
.
.
5
0
.
0
.
.
5
0
.
0
.
.
5
0
.
0
.
.
5
n
n
n
n
Positive
n
0
0
0
0
0
0
3/8"
1/2"
Negative Universal (10 mm) (12 mm)
n
n
&
(
.
5
&
(
.
5
&
(
.
5
&
(
.
5
&
(
.
5
&
(
.
5
&
(
Four Easy Steps
Quick Installation Uses Ordinary Hand Tools
1. Strip 7/8" (22
mm) of insulation from the
cable end.
(1-1/8" for 3/0
and 4/0 gauge.)
2. Insert bare
wire into
compression
nut.
3. Thread
connector on
compression
nut.
4. Hold compression nut using
wrench. Rotate
connector
down until the
compression
nut is seated.
Connectors
A Gauge
Compression Nut
A Gauge
AWG
mm 2
Part No.
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21
MagnaLug –
®
Heavy Duty Copper Tube
for Truck, Bus, Farm and Construction Equipment
Ž Made of 100% copper, tin-plated
Association, for closed eyelet terminals
with anti-rotation feature (6200 and
6500 series)
for added conductivity and to resist
corrosion
Chamfered for
easy cable entry
Terminals color
matched with
battery cable
and crimp dies
Ž MagnaLugs
Ž Heavy wall copper lugs have heavier
®
are listed by UL/CUL
(UL STD 486A) when applied with
Quick Cable crimp tools 4255, 4255R,
4255MR and 4255M
wall than standard lugs
Ž Wider pad for better electrical contact
and thicker pad for greater strength
and conductivity
100% copper, tin-plated
for corrosion resistance
Gauge stamped on
every MagnaLug
Ž Elbows and bent lugs are designed to
ng
er Thicker
Wi
Lo
applications
de
r
reduce cable stress in confined space
Ž Excellent for commercial and industrial
Ž Exceeds SAE conductivity standards
J163 and J1811
Ž Conforms to TMC Recommended
See the videos featuring
MagnaLug connectors.
Practice RO104A, American Trucking
Stud
Hole
Standard tube lug
B
A
Gauge
Starter/Ground Lug
A Gauge
45° Lug
Connectors
AWG
mm 2
1/4"
(6 mm)
$
$
$
$
$
$
$
$
5/16"
(8 mm)
%
%
%
%
%
%
%
%
3/8"
(10 mm)
&
&
&
&
&
&
&
&
Locking, Anti-Rotating Stackable Lug
Single
Single
Dual
90° Lug
B Stud Hole
Stud Hole
1/2"
3/8"
(12 mm) (10 mm)
n
&6
n
&6
(
&6
(
&6
(
&6
(
&6
(
&6
(
&6
1/2"
3/8"
(13 mm) (10 mm)
n
&,
n
&,
(6 &,
(6 &,
(6 &,
(6 &,
(6 &,
(6 &,
B Stud Hole
1/2"
(12 mm) 5/16" (8 mm) 3/8" (10 mm) 3/8" (10 mm)
n
n
n
n
n
%
n
n
(,
%
n
n
(,
%
&
n
(,
n
&
&
(,
n
&
&
(,
n
&
&
(,
n
&
&
Retro Fit End
Connectors
and In-Line
Dual Cable
Ž Replacement terminal
for threaded stud or side
terminal batteries
A Gauge
Right Elbow
Left Elbow
Butt Splice
B Stud Hole
AWG
mm 2
3/8" (10 mm)
&
&
&
&
&
&
&
*Available with 5/16" hole, see price list
22
&
&
&
&
&
&
&
Regular
n
Extra
Long
n
Retro Fit
End Terminal
Retro Fit
Dual Cable
B Stud Hole
3/8" (10 mm)
n
n
n
n
n
n
n
n
Ž Available as dual cable or
end terminal
Ž 3/8" stud hole
Ž Use with closed cap nuts
for stud battery applications
or 3/8" flange bolt for side
terminal batteries
MagnaLug Industrial Style –
®
Heavy Duty Copper Tube
for Commercial and Electrical Equipment
Two hole design resists loosening
due to vibration or cable tugging
Chamfered for
easy cable entry
Gauge and size
clearly marked
Ž For telecom, UPS, utilities and
electric generators
Ž For fire, rescue, ambulance
Wider and thicker
and other emergency vehicles
Square pad for
maximum contact
Ž Ideal for industrial applications,
lift trucks and terminal blocks
Longer barrel
allows 3 crimps
Sight Hole for cable inspection and
•weep holeŽ for solder dipping
Stud
Hole
1-3/4" center to center
B
A
Gauge
AWG
mm 2
1/4"
(6 mm)
$
$
$
$
$
$
IND Sight Hole Lug
Starter/Ground Lug
B Stud Hole
B Stud Hole
5/16"
(8 mm)
%
%
%
%
%
%
3/8"
(10 mm)
&
&
&
&
&
&
1/2"
(12 mm)
(
(
(
(
(
(
1/4"
(6 mm)
$
$
$
$
$
$
5/16"
(8 mm)
%
%
%
%
%
%
3/8"
(10 mm)
&
&
&
&
&
&
1/2"
(12 mm)
(
(
(
(
(
(
NEMA Two Hole Lug –
1-3/4" Center-to-Center
B Stud Hole
3/8" (10 mm) 1/2" (12 mm)
n
n
n
n
Connectors
A Gauge
Heavy Wall MCM Lugs –
for Stationary Battery Installations,
Telecom, UPS, Utility
A Gauge
Ž
Ž Designed specifically for fine stranded
AWG
mm 2
Long barrel design for 2 crimp locations
cables
Ž Has sight hole and flared barrel end for
easier fitting on cable
Ž Bright tin plating to resist corrosion
Ž Permanent printing for die requirement,
gauge size
-#- -#- -#- -#- -#- -#- -#- -#- B Stud Hole
Two Hole Lug –
1" Center-to-Center
B Stud Hole
Two Hole Lug –
1-3/4" Center-to-Center
B Stud Hole
3/8" (10 mm)
3/8" (10 mm)
1/2" (13 mm)
Single Hole
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23
Solder MagnaLugs
®
Ideal for Field Repairs, Solder
and Flux Preloaded in Barrel
Ž No learning curve … if you can use a torch, you
can make a quality connection
Ž Made of heavy wall 100% copper tube for added
conductivity and to resist corrosion
Ž Wider pad for better electrical contact and thicker
pad for greater strength and conductivity
Ž Up to 70% stronger than crimp method
Ž More consistent quality than any other solder
method
Ž Especially good in presence of destructive
Solder and flux precisely
metered
vibration or corrosive chemicals
Ž Faster, less confusing and less costly than
multi-component solder slug programs
Ž Kits available
Stud
Hole
B
A
Gauge
Connectors
Starter/Ground Lug
A Gauge
Right Elbow
B Stud Hole
AWG
mm 2
1/4"
(6 mm)
5/16"
(8 mm)
Left Elbow
B Stud Hole
3/8"
(10 mm)
1/2"
(12 mm)
Locking, Anti-Rotating Lug
End Terminal Dual Cable
B Stud Hole
3/8" (10 mm)
3/8" (10 mm)
n
n
3/8" (10 mm) 3/8" (10 mm)
n
Butt Splice
n
Metallurgical bond occurs
between copper connector
and copper wire
Relative Pull-Out
Strength Comparison
Cable
size
250 MCM
Connectors
Crimp
4/0 Ga.
3/0 Ga.
2/0 Ga.
1/0 Ga.
1 Ga.
2 Ga.
4 Ga.
6 Ga.
1UICK®#ONNECTORS&USION®POINTSREPRESENTAVERAGEVALUES
0
100
200
300
400
500
600
700
800
900
1000
1100
1200 1300
1400 1500 1600 1700 1800
Pull test pounds
24
1900 2000 2100 2200 2300 2400
See the video on
applying Fusion
connectors.
Ž Seamless 100% copper tube
Copper Tube Lugs
construction
Ž Flared barrels can be crimped
or soldered
100% Copper Tube Construction
Ž Ideal for general wiring as well
as starter or ground connections
Stud
Hole
B
A
Gauge
A Gauge
AWG mm
2
#10
#
#
#
n
n
n
n
n
n
Straight Lugs – Tin Plated
45° Lugs – Tin Plated
90° Lugs – Tin Plated
B Stud Hole
B Stud Hole
B Stud Hole
1/4"
(6 mm)
$
$
$
$
$
$
$
$
$
5/16"
(8 mm)
%
%
%
%
%
5955E
%
%
%
3/8"
1/2"
(10 mm) (12 mm)
&
(
&
(
&
(
&
(
&
(
&
(
&
(
&
(
&
(
1/4"
(6 mm)
$6
$6
$6
$6
$6
$6
$6
$6
$6
5/16"
3/8"
1/2"
(8 mm) (10 mm) (12 mm)
n
n
n
n
n
n
%6 &6 (6
%6 &6 (6
%6 &6 (6
%6 &6 (6
%6 &6 (6
%6 &6 (6
%6 &6 (6
1/4"
(6 mm)
$,
$,
$,
$,
$,
$,
$,
$,
$,
5/16"
3/8"
1/2"
(8 mm) (10 mm) (12 mm)
n
n
n
n
n
n
%, &, (,
%, &, (,
%, &, (,
%, &, (,
%, &, (,
%, &, (,
%, &, (,
Brazed Seam –
Flag Connectors
Ž 100% copper, Ž Ideally suited for
Ž Non-insulated
Straight Lugs – Unplated
A Gauge
B Stud Hole
AWG mm 2
#10
n
n
n
n
n
n
n
1/4"
(6 mm)
5/16"
(8 mm)
3/8"
1/2"
(10 mm) (12 mm)
Copper Butt
Splice – Tin
Plated
Brazed Seam Flag Connectors
A Gauge
B Stud Hole
AWG mm 2
1/4"
(6 mm)
n
n
5/16"
(8 mm)
n
3/8"
1/2"
(10 mm) (12 mm)
n
n
n
n
n
Connectors
solder dipping
applications
tin-plated
Brazed Seam –
Non-Insulated Lugs
Ž Serrated barrel increases pullout strength
Ž Ideally suited for solder dipping
applications
Ž 100% copper, tin-plated
Stud Size Guide
MM
MM MM MM MM
Ring Terminal – Tin Plated
A Gauge
B Stud Hole
AWG mm 2
#10
n
n
n
n
n
n
1/4"
(6 mm)
n
n
5/16"
(8 mm)
n
n
3/8"
7/16"
1/2"
3/4"
(10 mm) (12 mm) (12 mm) (20 mm)
n
n
n
n
n
n
n
n
n
n
n
n
Butt
Splice
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25
Battery Connectors
Automotive, Heavy Duty and Lead-Free
5577U
Description
Polarity
Part No.
Lead side terminal – 3/8" stud hole
Brass clamp
Lead clamp
Lead clamp w/ black epoxy paint
Lead clamp w/ red epoxy paint
Universal
Universal
Universal
Negative
Positive
5577U
5088U
5588U
5588B
5588R
Automotive
Ž Accepts 6 to 2/0 gauge cable sizes
Ž Brass or lead construction with
fasteners included
5088U
5588B
5588U
5577-2007U
5588R
Description
5067P
Polarity
Brass clamp – accepts 6 to 2/0 ga. Positive
Brass clamp – accepts 6 to 2/0 ga. Negative
Lead clamp – accepts 1 to 4/0 ga. Universal
Part No.
5066P
5067N
5566U
5588-2010U
Heavy Duty
Ž Clamps designed for truck, bus,
construction, agriculture and industrial
applications
5566U
Ž Brass or lead construction, fasteners
included
5566-2007U
Connectors
Lead-Free Connectors
Ž OEM style replacement
ideal for recreational,
light and medium duty
applications
Ž Tin-plated copper alloy
NEW
Crimp with our
NEW
B-Crimping
Tool
resists corrosion
850109N
850109P
See page 77
Ž Polarity specific to exact
fit on battery post
Ž Two sizes handle 6 to 1
gauge cable
Serrated flange
4-6 Gauge Ring
850105
Positive
850109P
850211P
Negative
850109N
850211N
Lead Free with Auxiliary Take-Off
Gauge
8, 6, 4, 2, 1
26
Stud Size
Universal – 5/16" stud
Part No.
850105
4-6 Ga.
Right Flag
Part No. Stud Hole
Part No. Stud Hole
Part No. Stud Hole
850120D
850120E
850120F
850120H
850130D
850130E
850130F
850130H
850140D
850140E
850140F
850140H
1/4"
5/16"
3/8"
1/2"
Lead Free
Gauge
6&4
2&1
4-6 Gauge
Left Flag
1-2 Gauge Ring
Part No. Stud Hole
850220D
850220E
850220F
850220H
1/4"
5/16"
3/8"
1/2"
1/4"
5/16"
3/8"
1/2"
1-2 Gauge
Left Flag
1/4"
5/16"
3/8"
1/2"
1-2 Gauge
Right Flag
Part No. Stud Hole
Part No. Stud Hole
850230D
850230E
850230F
850230H
850240D
850240E
850240F
850240H
1/4"
5/16"
3/8"
1/2"
1/4"
5/16"
3/8"
1/2"
Heavy Duty Marine
Connectors
5516P
Ž Converts battery post to stud connector
Ž Permits quick disconnection from battery
Ž Polarity specific … meets U.S. Coast Guard
regulations
Ž Brass or lead construction, fasteners included
Description
Polarity Part No.
Top post to 5/16" stud, brass
Positive 5013P
with tin plated steel fastener
Top post to 3/8" stud, brass
Positive 5014P
with tin plated steel fastener
Top post to 5/16" stud brass
Negative 5015N
with tin plated steel fastener
Top post to 3/8" stud, lead
Positive 5516P
with zinc plated steel fastener
Top post to 3/8" stud, lead w/epoxy
Positive 5516R
paint, zinc plated steel fastener
Top post to 5/16" stud, lead w/epoxy
Negative 5518B
paint, zinc plated steel fastener
Top post to 5/16" stud, lead
Negative 5518N
with tin plated steel fastener
5015N
5516R
Brass Marine Terminals
Polarity Part No.
Negative
5517N
Positive
5517P
Tie Bolt
Set Screw
Ž
5518B
Universal polarity, clamp or side
terminal
Ž Patented design makes total wire contact
Ž Universal polarity clamp or side terminal
Ž Lead construction, tin-plated steel tie
5506U
Ž Lead construction, zinc-plated
steel setscrew and fasteners
included, accepts 8 to 1 ga. cable
bolt and zinc-plated fasteners included,
accepts 6 to 1 gauge cable
5507U
Description
Polarity Part No.
Lead clamp with zinc plated, steel
Universal 5506U
fastener
Lead side terminal with zinc plated,
Universal 5507U
steel fastener – 3/8" stud hole
Description
Polarity
Lead clamp with zinc plated, steel
Universal
fastener
Lead side terminal with zinc plated,
Universal
steel fastener – 3/8" stud hole
5502U
5510U
Part No.
5502U
5510U
Description
Lead, military style connector
with zinc plated, steel fastener
Lead, military style connector
with zinc plated, steel fastener
power connections
Polarity
Part No.
Negative
5349N
Ž Polarity specific lead construction,
Positive
5350P
Ž Complies with military spec, positive
zinc-plated steel fasteners included
#A52425-1 and negative A52425-2
3-Way Connectors
Ž
replacement
5350P
Right Angle Heavy
Duty Brass Terminals
Clamp style lead
connectors
Ž For versatile field
5349N
Ž Easily connect multiple batteries with a
single cable using right angle terminals
850151
Description
850161
Polarity Part No.
850151
6 - 1 ga. 3-way top post connector
Negative
850161
2 - 4/0 ga. 3-way top post connector
6 - 1 ga. 3-way top post connector
850150
Positive
2 - 4/0 ga. 3-way top post connector
850160
Quick Disconnect
Description
Top post, copper, brass plated
zinc plated, steel fastener
Side terminal, copper, brass plated
zinc plated, steel fastener
Top post, copper, bright tin
plating, steel fastener
Side terminal, copper, bright tin
plating, steel fastener
Connectors
profile design measures only
Military Style Connectors Ž Low
3/4" high, long bolt permits additional
Polarity
Part No.
Negative
850112
Universal
850113
Negative
850118
Universal
850119
Description
Polarity Part No.
2 ga. - 2/0 right angle HD brass terminal Negative
2 ga. - 2/0 right angle HD brass terminal Positive
5567N
5567P
Ž 1/4 turn of knob disconnects battery power
Ž Side terminal style fits positive or negative
Ž Clamp style fits negative top post
850118
850113
850119
850112
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27
Battery Terminal Adapters
Adapter for JIS (Pencil Post)
Ž Allows use of SAE
Ž Converts stud to
connectors on pencil post
Ž Creates metal to metal
SAE to JIS
NEW (Pencil Post)
Conversion
Ž Converts side terminal
top post
contact, sold in pairs
Description
"ATTERYPOSTADAPTER
FOR*)3PENCILPOST
Side Terminal-toPost Conversion
Stud-to-Post
Conversion
Polarity
Part No.
5NIVERSAL
Ž With steel insert
Ž Polarity specific
5512
Description
Part No.
CONVERSIONnSETOFPOSNEG. CONVERSIONnSETOFPOSNEG.
Ž Tin
plated
brass
Description
Part No.
3!%TOPENCILPOSTCONVERSIONnNEG
3!%TOPENCILPOSTCONVERSIONnPOS
Description
Part No.
#ONVERSIONnSETOFPOSNEG
#ONVERSIONnBRASSSETOFPOSNEG.
FORMMSIDETERMINALCONVERSION
Ž Rebuild worn battery posts
Ž Sold as each
Ž Converts top post
to side terminal
Ž With steel insert
specific,
Ž Polarity
fasteners included
Ž Converts flag terminal to top post
Ž Not polarity specific
Ž Sold in pairs
Description
Part No.
Description
Part No.
&LAGTOTOPPOSTCONVERSION
"ATTERYPOSTSHIMS
Part No.
40TO34CONNECTORnNEGATIVE
40TO34CONNECTORnPOSITIVE
Ž Precision-machined from
solid brass, includes
zinc-plated steel nut and
washer
Connectors
Ž Allows smaller cable to fit
Ž Adapter bolts available
larger terminals
in single (6007) and dual
(6008) power leads
Ž Not polarity specific
Ž Copper alloy, tin-plated
Ž Dual power leads (6008)
6008
6007
6024
6025
6029
require use of #6706 lead
spacer
Fits Terminal
Part No.
y
Accessory adapter bolts 6007 and 6008
wire (UL style 3046)
Ž Polarity-specific lead
ends
Custom jumpers
available
Ž 16" (40 cm) long,
center-to-center
Ž Fine-stranded
copper conductor
Description
Part No.
GAUGECM
CUPJUMPERS
p
Cup Jumpers/Formation Cables
Ž Used to charge batteries in series
Ž
28
Description
Adapter Bolts and Nuts
Adapter Bushings
Ž
Top Post-to-Side
Terminal Connectors
Battery Post Shims
Specialty Terminal with
Pole-to-Top Post
Bushing Size
GAUGE
GAUGE
GAUGE
5515
to side post
Accessory adapter nut 6024/6025/6029
Accessory Post
Measurements
Adapter Descriptions
!DAPTERBOLTSIDETERMINAL X
ACCESSORYPOSTFORSINGLE ACCESSORYSTUD
POWERLEAD
X
Material
Part No.
"RASSZINC
PLATEDSTEEL
FASTENER
!DAPTERBOLTSIDETERMINAL X
ACCESSORYPOSTFORDOUBLE ACCESSORYSTUD
POWERLEAD
X
"RASSZINC
PLATEDSTEEL
FASTENER
!DAPTERNUTTOPTERMINAL
ACCESSORYPOST
X
INSIDETHREADACCESSORY
STUDX
"RASSZINC
PLATEDSTEEL
FASTENER
!DAPTERNUTTOPTERMINAL
ACCESSORYPOST
X
INSIDETHREADACCESSORY
STUDX
"RASSZINC
PLATEDSTEEL
FASTENER
!DAPTERNUTTOPTERMINAL
ACCESSORYPOST
XINSIDE
THREADACCESSORY
STUDX
"RASSZINC
PLATEDSTEEL
FASTENER
Fastener Hardware
for Battery Applications
Item
Ž Hardware meets or exceeds OEM,
heavy duty battery related hardware
SAE or Mil specifications, where
relevant
A
B
C
A
B
5
9
Description
X/%-TYPE
"OLTSQUAREHEADSHOULDERNUTOILTREATED
X
"OLTSQUAREHEADSHOULDERNUTTINPLATED
X
"OLTSQUAREHEADNUTZINCPLATED
X
"OLTHEXHEADNUTZINCPLATED
X2ED
"OLTSQUAREHEADSHOULDERNUT1UICK#OTE™TREATED
X"LACK
"OLTSQUAREHEADSHOULDERNUT1UICK#OTE™TREATED
X
"OLTSQUAREHEADSHOULDERNUTZINCPLATED
X-ILSPEC
"OLTSQUAREHEADNUTTINPLATED
XX
"OLTSQUAREHEADHEXNUTTINPLATED
XX
"OLTSQUAREHEADHEXNUTZINCPLATED
X
"OLTSIDETERMINALFORSINGLEPOWERLEADZINCPLATED
X
"OLTSIDETERMINALFORSINGLEPOWERLEAD/%-TYPEZINCPLATED
X
"OLTSIDETERMINALFORDUALPOWERLEAD/%-TYPEZINCPLATED
NUTSELFLOCKING
&LANGEZINCPLATED
NUT
3HOULDERTINPLATED
NUT
A
#LOSEDCAPSTAINLESSSTEEL
B REDNUT
#LOSEDCAPPOWDERCOATED
C BLACKNUT
#LOSEDCAPPOWDERCOATED
WINGNUT
&ORHOLDDOWNBOLTZINCPLATED
WINGNUT
&ORGEDSTEELTINPLATED
WINGNUT
&ORGEDSTEELTINPLATED
HEXNUT
3TEELZINCPLATED
HEXNUT
3TEELZINCPLATED
Material Part No.
3TEEL
3TEEL
3TEEL
3TEEL
3TEEL
2
3TEEL
"
3TEEL
3TEEL
3TEEL
3TEEL
2a
3a
3b
4
6
8
3TEEL
3TEEL
3TEEL
3TEEL
3TEEL
4
3TAINLESS
STEEL
3TAINLESS
2
STEEL
3TAINLESS
"
STEEL
3TEEL
3TEEL
3TEEL
3TEEL
3TEEL
2b
1
5
7
9
11
13a
10
12
13b
14
13c
15
16
17
18
19
Connectors
Ž Complete selection of standard and
2c
20
21
3PACERFORDUALPOWERLEADSIDETERMINALBOLT
!LSOFITSDUALPOWERLEADACCESSORYPOSTADAPTER
WASHER
&ENDER5SEWITHWINGNUTFORHOLDDOWNAPPLICATIONS
,EAD
3TEEL
WASHERZINCPLATED
3TEEL
WASHERZINCPLATED
3TEEL
22
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29
Ž Rated 600V, +167°F
Solderless
(+75°C)
Terminals for Abusive Environments
Ring
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Red
Red
Red
Red
Red
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Connectors
Wire Gauge
Color
Part No.
Red
Blue
Yellow
Wire Gauge
Color
Part No.
Red
Blue
Yellow
insulation provides long
lasting strain relief from
vibration
Ž Integral meltable sealant
Meltable
sealant
locks out moisture, corrosive salts and fumes
Fully Insulated Female Disconnect
Stud Tab
Wire Gauge
Size
End View
Color Part No.
Red
Blue Yellow Fully Insulated Male Disconnect
Stud Tab
Wire Gauge
Size
End View
Color Part No.
Red
Blue Yellow Female Bullet
Stud Tab
size
Wire Gauge
Color
Part No.
Red
Blue
Blue
Yellow
Male Bullet
Stud Tab
size
Wire Gauge
Color
Part No.
Red
Blue
Blue
Yellow
Butt Connector
Male Disconnect
Stud Tab
Size
Ž Polyolefin heat-shrink
Heat-shrink
tube
Female Disconnect
Stud Tab
Size
shrink solderless terminals for use in demanding
auto, truck, bus, agriculture, construction or
industrial applications
Tin-plated
copper
Crimp
Spade
Blue
Blue
Blue
Ž Highest quality heat-
Wire Gauge
Color
Part No.
Red
Blue
Yellow
Red
Gardian Terminal Assortment
™
Description
See the video on
applying Gardian
Terminals.
PIECESOF'ARDIANAND06#
PIECESOFSTYLESOFTERMINAL
PIECESOFSTYLESOFTERMINAL
PIECESOFSTYLESOFBUTTCONNECTOR
Fusion Solder Heat-Shrink Butt Connector Kits
™
Ž Controlled soldering combined with
heat-shrink tubing in one step
Ž Transparent sleeves with color-coded
sealing rings easy to inspect
Ž
Butt Connectors
30
Wire Gauge
Color
Part No.
Red
Blue
Yellow
Part No.
Fusion Solder
Heat-Shrink Butt
Connector Kit
Description
Part No.
PIECESOFSTYLESOF
&USION™BUTTCONNECTORS
Premium Nylon Solderless
Ž Designed for heavy duty applications to resist
Ring Double Crimp Nylon
Wire Gauge
Color
Part No.
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Spade Double Crimp
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Blue
Blue
Yellow
Yellow
Butt Connector
Wire Gauge
Color
Part No.
Red
Blue
Yellow
Premium Nylon Solderless Kit
Description
Part No.
PIECESDOUBLECRIMPTYPES
vibration and moisture
Ž Tin-plated, annealed copper for improved
Tin-plated
copper
corrosion resistance, max conductivity and
crimp strength
Ž 3-part construction contains inner lug,
additional copper sleeve for added strength,
crimpability and seamless outer nylon cover
Crimp
Ž Serrated barrel for greater wire retention/
pullout strength
Ž Operating temperature range from
Ž Rated 600V
Female Disconnect
Stud Tab
Size
Color
Wire Gauge
Red
Red
Red
Blue
Blue
Yellow
Part No.
Male Disconnect
Stud Tab
Size
Wire Gauge
Color
Red
Blue
Yellow
Part No.
Insulated Female Disconnect
Stud Tab
Wire Gauge
Size
End View
Color Part No.
Blue
Blue
Yellow Red
Red
Insulated Male Disconnect
Stud Tab
Wire Gauge
Size
End View
Color Part No.
Red
Blue
Yellow
Insulated Bullet Female
Stud Tab
Size
Wire Gauge
Color
Natural
Red
Blue
Connectors
Stud Tab
Size
Part No.
Insulated Bullet Male
Stud Tab
Size
Wire Gauge
Color
Natural
Red
Blue
Part No.
See the video on
applying double crimp
Terminals.
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31
PVC Solderless
Ž
Ž Disconnects, M/F bullets and piggyback 300V,
for General Purpose Applications
Ž Quality terminals for years of dependable service
Ž Tin-plated, annealed copper for improved corrosion
resistance, max conductivity and crimp strength
Ž Serrated barrels for greater wire retention/pullout
strength
Crimp
Tin-plated copper
Connectors
Wire Gauge
Color
Part No.
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Red
Red
Red
Red
Red
Red
Red
Red
Yellow
Yellow
Yellow
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Red
Red
Red
Red
Heavy Duty Ring
Stud Tab
Size
Wire Gauge
Color
Part No.
Black
Black
Black
Multi-Stud Ring
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Blue
Yellow
Bullet Female
32
resistance
Spade
Ring
Stud Tab
Size
Ž Ridged PVC sleeves for improved abrasion
Blue
Blue
Blue
Locking Spade
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Flange Spade
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Hook
Stud Tab
Size
Wire Gauge
Color
Yellow
Yellow
Part No.
Red
Red
Red
Blue
Blue
Blue
Bullet Male
Stud Tab
Size
Wire Gauge
Color
Part No.
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Red
Red
Red
Blue
Blue
Blue
Yellow
Blue
Blue
Blue
Yellow
3-Way Connector
Stud tab
Size
Wire Gauge
Color
Part No.
Wire Gauge
Color
Part No.
Red
Red
Red
Red
Red
Blue
Yellow
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
4-Way Connector
Wire Gauge
Color
Part No.
Red
Red
Red
Blue
Blue
Yellow
Wire Gauge
Color
Part No.
Red
Blue
Yellow
Pin Terminal
Stud Tab
Size
Wire Gauge
Color
Part No.
Red
Blue
Yellow
T-Tap Connector – .250
Wire Gauge
Color
Part No.
Red
Blue
Yellow
Color
Part No.
Red
Blue
Yellow
Red
Blue
Wire Gauge
Color
Part No.
Red
Blue
Yellow
Wire Gauge
Part No.
Wire Gauge
Color
Part No.
Red
Blue
White
Brown
Yellow
*With no stop.
Bullet Tap Splice – .250
Wire Gauge
Color
Part No.
Blue
See the video
on applying PVC
solderless Terminals.
dependable service
Tin-plated, annealed copper for
improved corrosion resistance, max
conductivity and crimp strength
Ridged PVC sleeves for improved
abrasion resistance
Description
Wire Gauge
Quick Tap Connector
Ž Quality terminals for years of
Ž
Stepdown Butt Connector
PVC Solderless
Connector Kits
Ž
Part No.
Red
Blue
Yellow
Parallel Butt Connector
Piggyback Disconnect
Stud Tab
Size
Color
Butt Connector
Male Disconnect
Stud Tab
Size
Wire Gauge
Connectors
Female Disconnect
160904
Part No.
PIECESNOTOOLTYPESOFTERMINALS
PIECESTYPESOFTERMINALSNOTOOL
PIECESFULLASSORTMENTOF06#TERMINALS
PIECESINCLUDESTOOLTYPESOFTERMINALS
PCSINCLUDESTOOLTYPESOFTERMINALS
PCSSTYLESOFBUTTCONNECTORSNOTOOL
160902
160903
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33
Nylon Solderless
Nylon Insulated Female Disconnect
Stud Tab
Wire Gauge
Size
.250
.250
.250
End View
22 - 18
16 - 14
12 - 10
Color Part No.
Red
Blue
Yellow
162158
162258
162458
Ž Designed for heavy duty applications and
superior performance
Ž Tin-plated, annealed copper for improved
corrosion resistance, maximum conductivity
and crimp strength
Ž Serrated barrel for greater wire retention/
pullout strength
Nylon Insulated Male Disconnect
Stud Tab
Wire Gauge
Size
.250
.250
.250
End View
22 - 18
16 - 14
12 - 10
Color Part No.
162160
162260
Yellow 162460
Red
Blue
Ž
Ž Rated 300V
Ž UL/CSA listed where applicable
Flag Terminal Insulated
Stud Tab
Size
Wire gauge
Color
Part No.
.250
.250
22 - 18
16 - 14
Red
Blue
162165
162265
Nylon Butt Connector – Flared Ends
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
162180
162280
162480
Yellow
Specialty Terminals and Connectors
169101
Connectors
169103
Wire Gauge
Description
Part No.
.156
.250
22-18
16-14
12-10
8
22-18
16-14
12-10
2-way female receptacle
Double male tab receptacle
Closed end flat connector
Closed end flat connector
Closed end flat connector
Closed end connector
Closed end connector
Closed end connector
Closed end connector
169101
169103
169105
169106
169107
169108
169110
169111
169112
Ž Closed connectors for multi-wire use
Ž Made of nylon
Ž UL/CSA listed where applicable
169108, 169112
Wire Connectors for Copper Wire
34
Wire Gauge
Color
Part No.
24 - 16
22 - 14
20 - 14
18 - 12
18 - 10
Gray
Blue
Orange
169116
169117
169118
169119
169120
Yellow
Red
Ž Use on solid or stranded copper wire
Ž Threaded steel insert permits positive bite
Ž Can be used with multiple wires
Ž UL/CSA listed where applicable
Ž Gray and blue rated 300V; orange, yellow
and red rated 600V
Non-Insulated Solderless
Ž Tin-plated, annealed copper for improved corrosion resistance,
maximum conductivity and crimp strength
Ž Serrated barrels for greater wire retention/pullout strength
Ring
Stud/Tab Size
Wire Gauge
Part No.
Male Disconnect
Stud/Tab Size
Wire Gauge
Part No.
Female Disconnect
Stud/Tab Size
Wire Gauge
Part No.
Butt Connector
Wire Gauge
Part No.
Seamless Butt Connector
Wire Gauge
Part No.
Spade
Stud/Tab Size
Wire Gauge
Part No.
Disconnect Adapters
Stud/Tab Size
Description
Part No.
169135
-ALEFEMALEMALE
-ALESTUDHOLE
&EMALEDUALMALE
-ALESTUDHOLE
$UALMALE—FEMALE
169137
Female Disconnect
Stud/Tab Size
Wire Gauge
Part No.
169138
169139
Weather Pack
OEM Terminals, Housings and Seals
Ž Ideal for engine compartment and
Ž Terminals have lock tabs that snap
Ž Seals out water and moisture
Ž [\]<^_$<_!
Ž Silicone seals and plugs have multiple
other harsh environment use
ribs to form positive seal in housing
cavity
`{
OEM Terminals & Housings
Description
WAYFEMALECONNECTOR
WAYMALECONNECTOR
WAYFEMALECONNECTOR
WAYMALECONNECTOR
WAYFEMALECONNECTOR
WAYMALECONNECTOR
WAYFEMALECONNECTOR
WAYMALECONNECTOR
WAYFEMALECONNECTOR
WAYMALECONNECTOR
Female
Connector
into housing cavity and are tin-plated
Connectors
169136
Part No.
Description
Part No.
GAUGEMALETERMINAL
GAUGEFEMALETERMINAL
GAUGEMALETERMINAL
GAUGEFEMALETERMINAL
GAUGEMALETERMINAL
GAUGEFEMALETERMINAL
GAUGESEAL
GAUGESEAL
GAUGESEAL
0LUG
/%-TERMINALEXTRACTORTOOL
Male
Connector
Seal
Plug
Male Terminal
Tool
Female Terminal
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35
Fuses and Breakers
All are
compliant
Fuse Kits Ž Most common sizes
Ž Convenience
Ž Plastic storage box
Description
Part No.
PCMINIFUSEKIT
PCSTANDARDBLADEFUSEKIT PCMAXIFUSEKIT
PC!'#FUSEKIT
PCMINISTDMAXI!'#FUSEKIT 509115
Glass Fuses
Description
!'#AMP
!'#AMP
!'#AMP
!'#AMP
!'#AMP
!'#AMP
!'#AMP
!'#AMP
!'#AMP
3&%AMP
3&%AMP
3&%AMP
3&%AMP
3&%AMP
3&%AMP
Mini Blade Fuses
Part No.
Description
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
509215
509160
Color
Lt. Gray
Violet
Pink
Tan
Brown
Red
Blue
Yellow
Clear
Green
Part No.
509200
Standard Blade
Fuses
Description
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
Color
Gray
Lt. Gray
Violet
Pink
Tan
Brown
Red
Blue
Yellow
Clear
Green
Purple
Orange
Part No.
Fuses & Accessories
Large Glass Power Fuses
Low Profile Fuses
Description
!'5n'AMPGOLDPLATED
!'5n'AMPGOLDPLATED
!'5n'AMPGOLDPLATED
!'5n'AMPGOLDPLATED
!4-nAMP
!4-nAMP
Part No.
Description
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
Ž 20 amp fuse with arm
Ž
Ž
Ž
down
Extra 7.5 amp fuse
with arm up option
Great for add-on
accessories
Terminates with .250
disconnect solderless
terminal
Maxi Blade Fuses
NEW
Access-A-Fuse
Description
!CCESSA&USEFUSESIN
36
509140
Color
Yellow
Green
Pink
Orange
Red
Blue
Brown
Clear
Part No.
®
ATC Fuse Tap-In
Part No.
Description
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
AMPFUSE
Color
Tan
Brown
Red
Blue
Yellow
Clear
Green
Part No.
Ž Used in domestic and imported cars
Ž Meets or exceeds OEM and SAE
standards
Description Fuse Tab Size Part No.
3TANDARDTAB
-INITAB
Fuse Pullers
Description
AMPAUTORESETBLADE
AMPAUTORESETBLADE
NEW
SIZES
Description
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
AMP!.,POWERFUSE
Part No.
Auto Reset Circuit
Breakers 6-24V Type 1
Fuse Boxes –
Standard Blade Fuses
Description
Part No.
POSITIONFUSEBOXWITHLID
MALESIDEBLADECONNECTIONS
Water Resistant ANL
Fuse Holder
Ž Complies with SAE standard J553
Description
Part No.
AMPnSTUDSTYLEMOUNTINGBRACKET AMPnSTUDSTYLEMOUNTINGBRACKET AMPnSTUDSTYLEMOUNTINGBRACKET AMPnSTUDSTYLEMOUNTINGBRACKET AMPnSTUDSTYLENOMOUNTINGBRACKET AMPnSTUDSTYLENOMOUNTINGBRACKET AMPnSTUDSTYLENOMOUNTINGBRACKET AMPnSTUDSTYLENOMOUNTINGBRACKET Part No.
Description
Part No.
!.,FUSEHOLDERTO
GAUGEWATERRESISTANT
ANL Fuse Holder –
Fuse Block Kit
Ž Stainless Steel connector
Manual Reset –
150 Amp Circuit Breaker
Ž Applications: typically used in auxiliary
Ž
Ž
Ž
and accessory circuits-trucks, buses,
RVs and marine applications
Testing: complies with SAE J1625
Housing: thermoset plastic; UL
!`}~•
insulators are provided on covered
units with type F (surface mount)
bases
Mounting: panel or surface
Description
Part No.
AMPRESETCIRCUITBREAKER
Ž
Ž Complies with SAE standard J553
Part No.
Description
Part No.
!.,FUSEHOLDERnFUSEBLOCKKIT
MEGA Fuse Holder –
Fuse Block Kit
Ž Low cost solution to Mega
Ž
Ž
Auto Reset Blade
12V Type 1
Description
AMPAUTORESETBLADE
AMPAUTORESETBLADE
AMPAUTORESETBLADE
AMPAUTORESETBLADE
Ž
Ž
bolts
Maximum voltage: 32 volts
ANL fuse block kit includes
2 terminal protectors
Plastic cover and terminal
protectors protect the
conductive area, complying
with USCG and ABYC
safety requirements
Ž
fuse application
Maximum voltage: 32 volts
Mega fuse block kit
includes 2 terminal
protectors
When using the terminal
protectors, it complies with
USCG and ABYC safety
requirements
Description
Part No.
-%'!FUSEHOLDERnFUSEBLOCKKIT
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Fuses & Accessories
ANL Type Power Fuses
37
Fuse Holders, JumpStart Posts,
Terminal Bus Bars, Distribution Posts
Mini Blade Fuse
Holder/Cap
Crimp Type Yellow
Fuse Holder
Description
Part No.
GAUGETOAMPWATERRESISTANT
GAUGETOAMPWATERRESISTANT
Part No.
Panel Mount Glass
Fuse Holder
Standard Open
Blade Fuse Holder
Description
Part No.
Description
Part No.
GAUGETOAMP
GAUGETOAMP
0ANELMOUNTGLASSFUSEHOLDER
Fuse Block
Standard Blade
Fuse Holder/Cap
Description
Part No.
Description
Part No.
GAUGETOAMPWATERRESISTANT
GAUGETOAMPWATERRESISTANT
&USEBLOCKWATERPROOFINLINE!'5
&USEHOLDERTOGAUGE
Sealed Standard
Blade Fuse Holder
Self Stripping
Fuse Holder
Description
Part No.
Description
Part No.
3EALEDSTANDARDBLADEFUSEHOLDER
GAUGEAMPWATERRESISTANT
3ELFSTRIPPINGFUSEHOLDERSTANDARD
"LADECRIMPSTYLEGAUGEWIRE
Fuses & Accessories
Maxi Fuse Holder/Cap
Description
Part No.
-AXIFUSEHOLDERCAPGAUGETO
!MPWATERRESISTANT
Jumpstart Connector
Conductor Posts
Ž Provides connection on outside
Ž
Glass Fuse Holders
Description
Part No.
GAUGETOAMPNYLON
'LASS!'#FUSEHOLDER
GAUGETOAMPNYLON
'LASS!'#FUSEHOLDER
5SEDWITH!4-FUSEHOLDER
of machine when battery is not
easily accessible or when reaching into the battery compartment
is dangerous or difficult
Conductor posts are mounted on
the insulated pad with polarity
colored protective caps (pos./
red, neg/black)
Description
Part No.
*UMPSTARTCONNECTORCONDUCTOR
POSTSPOSITIVEANDNEGATIVE
Jumpstart Connector Plugs
Ž Similar to panel bushings
Ž Provides connection on outside of
Ž
38
Description
#RIMPTYPEYELLOWFUSEHOLDER70
machine when battery is not easily
accessible or when reaching into the
battery compartment is dangerous or
difficult
Conductor posts are mounted on the
insulated pad with polarity colored
protective caps (pos/red, neg/black)
NEW
Description
Part No.
3INGLEPOSTNEGATIVEJUMPSTARTPLUG
3INGLEPOSTPOSITIVEJUMPSTARTPLUG
Junction Block Surface Mount
Ž Screw type or stud type
Ž Rated at 30 amps
Ž For use with #10-22 AWG wire
Description
Part No.
4 position block
7 position block with cover
670144
670177
4 Position
7 Position
Terminal Bus Bar
Ž Connects multiple cables to single source
Ž Positive post: 3/8", negative post: 5/16"
Ž Maximum voltage: 48 volts
Ž Bus strip: nickel-plated copper
Ž
alloy
Tab type busbar accepts
push-on type, quick disconnect
terminals greatly increasing
production
Description
Amps
Post
Part No.
4 point terminal bus bar – neg.
4 point terminal bus bar – pos.
210
210
5/16"
3/8"
509710
509711
12 point terminal bus bar – neg.
12 point terminal bus bar – pos.
180
180
5/16"
3/8"
509716
509717
670178
Tab type bus bar – 10 points, 20 amps per connection
509711
509716
670178
Power Distribution Post – 8 Point
Ž
Ž
Ž
Ž
glass filled nylon
Positive post: 3/8", negative post 5/16"
Kit packaging 1 wire, 2 wire, multiple wire
entry
Connecting plate is nickel-plated
Creates reliable, trouble-free circuit path
to control system
Power
distribution kit.
Description
Amps
Post
Part No.
8 point distribution – pos./red
8 point distribution – neg./blk.
160
160
3/8"
5/16"
509680
509681
8 point distribution – 1 wire kit
8 point distribution – 2 wire kit
160
160
–
–
509685
509686
8 point dist. – three wire kit
160
–
509687
509685
Panel Bushings
Post
Part No.
Red bushing
Black bushing
300
300
3/8"
3/8"
509670
509671
Ž Available colors: red or black
Ž Current rating: 300 amp (3/8")
Red bushing – weatherproof
Black bushing – weatherproof
500
500
1/2"
1/2"
509675
509676
Red bushing – weatherproof
Black bushing – weatherproof
300
300
3/8"
3/8"
509677
509678
Ž
Red bushing – weatherproof
Black bushing – weatherproof
350
350
3/8"
3/8"
509668
509669
glass-filled nylon
or 500 amp (1/2")
!$%
509680
509686
Amps
Ž For use with up to 1/8" panel
Ž Meets UL … HB standard
Ž Easy to assemble, base material:
509681
Description
509687
509677
Weatherproofing meets SAE J21120 8.5, ABYC
E9.YH and USCG 33CFR subpart 1
509678
509669
509668
509670
509671
Power Distribution Post – Single-Point
Ž Available in large or small base
Ž Used to connect two or more voltage
Ž
Ž
Ž
or negative return lines
Available colors: red or black
Base material: glass-filled nylon
Stainless steel connector post
Description
Base
Amps
Post
Part No.
Single point post – red
Small
Single point post – black Small
250
250
3/8"
5/16"
509690
509691
Single point post – red
Small
Single point post – black Small
165
165
1/4"
1/4"
509692
509693
Single point post – red
Large
Single point post – black Large
160
160
3/8"
5/16"
509695
509696
Single point post – red
Large
Single point post – black Large
160
160
1/4"
1/4"
509697
509698
Fuses & Accessories
Ž Base material: positive/red, negative/black
509690
509691
509697
509698
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39
What Are the Different Types
of DC Power Cable?
Battery Cable
Standard battery cable is 100% copper stranded with PVC insulation to resist abrasion, fuel, oil,
acid and salt. The insulation is also flame retardant. It is specified widely in OEM applications.
Because of the stiffness of the insulation and larger gauge stranding, battery cable is less
flexible than other cable types, but it is also quite resistant to cutting and abrasion damage.
Quick Cable battery cable is available with red or black
insulation, and features a color-coded stripe to match
with the same gauge size connector.
Ž Standard lengths from 10• to 500•
Ž Rated 60V
Ž SAE J1127, SGT type, +221° (+105°C),
8 gauge meets J1128
Ž Standard gauges from 8 to 4/0
Fine Stranded Battery Cable
NEW
More flexible than standard battery cable. Superior,
High Performance Battery Cable for Auto/Truck, Marine,
Industrial and Back-Up Power Applications.
Ž Fine stranded, annealed BARE
Ž Temperature rated -50°C to
Ž
Ž Oil, water, acid resistant (SGT)
Ž Excellent low temperature flexibility
Ž High resistance to UV light and
Ž
Ž Voltage Rating: 600V
Ž Meets SAE J378C/J1127
Ž Meets UL 62 for SJE, SE, and SEO
COPPER wire
Maximum conductivity
thermoplastic rubber compound
Wire & Cable
Water resistant safety insulator/
separator for additional protection
against corrosion or cut through
+105°C (221°F)
ozone exposure
SGX Battery Cable
NEW
More flexible than standard battery cable.
Use for high temperature applications.
Ž Soft-annealed, bare copper conductor Ž Available certifications:
… more flexible
Ž Chemically cross-linked polyolefin
(XLPO) insulation
Ž RoHS compliant
Ž Temperature rated -40°F to +257ºF
(-40°C to +125°C)
• SAE: J1654
• Ford: ESB-M1L85-A, ESFM1L92-A
• Chrysler: MS-5919
• Delphi: ESM-3024
Marine Battery Cable
Our battery cable for marine applications is UL listed BC-5W2 boat cable.
It features an enhanced insulation
for oil, fuel and acid resistance and
is highly resistant to abrasion. It is a
fine stranded, flexible cable with tin
plating for corrosion resistance.
Quick Cable marine battery cable is
available with red or black insulation.
40
Ž Standard lengths
from 10• to 500•
Ž Rated 600V
Ž Temperature rated
+221° (+105°C) dry
and +193° (+75°C)
wet
Ž Standard gauges
from 8 to 4/0
Welding Cable
Ž Standard lengths
Our QuickFlex™ welding cable
is made with very fine stranded
copper wire and is insulated with
pliable synthetic rubber, so it is
very flexible even in cold weather
conditions. Welding cable is
easier to route in tight spaces
than battery cable.
from 10' to 500'
Ž Rated 600V
Ž Temperature
rated +221°
(+105°C)
Ž Standard gaug-
es from 6 to 250
MCM (250 MCM
is only available
in black)
QuickFlex™ welding cable is available with red or black insulation.
UL Welding Cable
Ž Standard lengths from
QuickFlex™ welding cable is also
available as UL listed cable with
fine stranded copper wire that
has been tin plated for corrosion
resistance. Like other welding
cable it is very flexible.
10• to 500•
Ž Rated 600V
Ž Rated +257° (+125°C)
Ž UL3284 and CSA
CL1254 compliant
Available only with black insulation.
From 6 to 4/0 gauge
Ž
DLO RHH/RHW Cable
Insulation is ethylene propylene rubber (EPR), resists
oils, alkalis and acids, and has excellent impact,
abrasion and tear resistance.
Ž Chlorinated polyethylene (CPE) jacket
Ž 600V and 2000V rated
Ž 90° C wet/dry continuous exposure
Ž Suitable for -40° C applications
Ž Sold by the foot
Machine Tool Wire (MTW)
Wire & Cable
DLO cable is used in telecom power supplies, mining equipment, industrial and earthmoving
equipment, diesel electric locomotives and other instances where flexible power leads must
be installed in conduit or raceways. It is made with fine stranded, annealed and tinned copper
wire and meets AAR-598 and ASTM B33.
MTW is recommended for uninterruptable power supplies, machine tools, appliances,
transformers, switchboard panels, controls, electronic circuits, and meters. Can be
used as battery cable, motor lead and power hook-up cable. Other applications include
renewable energy (solar and wind).
MTW is made from fine stranded, annealed bare copper
wire and features PVC insulation that is tough, moisture
and chemical (acid, fuel, oil) resistant.
Ž VW-1 rated, flame retardant
Ž Temperature range: UL and CSA 105°C …
600V 90°C MTW
Ž Rated 600V, sold by the foot
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41
Standard Battery Cable
Ž PVC insulation resists abrasion, fuel, oil, acid
and salt
Ž Insulation is flame-retardant
Ž Meets or exceeds SAE J1127, SGT type, +221
{‚‚{=_ƒ{
Ž
Ž Meets AWG specifications
Ž Copper conductor for maximum conductivity
Ž Annealed stranded copper conductor
Rated 60V
Gauge
Color-Coded
Stripe
Black
Red
'RAY
'RAY
'RAY
'REEN
0INK
"LACK
/RANGE
0URPLE
9ELLOW
Fine Stranded Battery Cable
Superior, High Performance Battery Cable
for Auto/Truck, Marine, Industrial and
Back-Up Power Applications
Ž Fine stranded, annealed BARE COPPER wire
Ž Maximum conductivity
Ž Oil, water, acid resistant (SGT) thermoplastic
Wire & Cable
rubber compound
Ž
Water resistant safety insulator/separator for
additional protection against corrosion or cut
through
Ž
Ž Temperature rated -50°C to +105°C (221°F)
Ž Excellent low temperature flexibility
Ž High resistance to UV light and ozone exposure
Ž Voltage Rating: 600V
More flexible than standard battery cable
Ž Meets SAE J378C/J1127
Ž Meets UL 62 for SJE, SE, and SEO
Ž Applications: battery cable, jumpers,
starter, ground, marine rating
Gauge
Black
Red
The Quick Color Code System
Ž Quick and easy identification
of the cable gauge is provided
8 gauge
42
NEW
6 gauge
4 gauge
Ž Color code matches the
cable to the connector
2 gauge
1 gauge
Ž The color stripe helps you measure
the length of your cable
1/0 gauge
2/0 gauge
3/0 gauge
4/0 gauge
6/0 gauge
SGX Battery Cable
For High Temperature Applications
NEW
125°C
Ž Soft-annealed, bare copper conductor … more flexible
Ž Chemically cross-linked polyolefin (XLPO) insulation
Ž RoHS compliant
Ž Temperature rated -40°F to +257ºF (-40°C to +125°C)
Ž Available certifications:
RATED
• SAE: J1654
• Ford: ESB-M1L85-A, ESF-M1L92-A
• Chrysler: MS-5919
• Delphi: ESM-3024
Gauge
Black
Red
®
UL Marine Battery Cable
Ž Enhanced oil, fuel and acid resistance
Ž Highly abrasion-resistant
Ž !\†‡
!\†‡
Ž
Ž Fine-stranded copper conductor,
tin-plated, for maximum conductivity,
flexibility and corrosion resistance
Gauge
Black
Red
See the video
on selecting the
correct cable gauge
8
6
4
2
1
1/0
3/0
250
MCM
4/0
Cable Gauge
Ž The size bullets shown
will help you determine
the gauge (size) of an
unmarked starter cable
Ž Measure the bare
conductor only, not the
insulation
750
MCM
500
MCM
400
MCM
350
MCM
300
MCM
2/0
Wire & Cable
UL listed BC-5W2 boat cable
Ž Actual diameters will
vary depending on
specific wire stranding
Metric and AWG Wire Size
Metric Values are Expressed as a Range and Vary by Country
mm2
3
5
8
13
19
32
40
50
62
81
103
126
132
AWG
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
MCM
262
313
373
535
777
MCM MCM MCM MCM MCM
159
189
272
394
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43
QuickFlex Welding Cable
™
What is the Difference
Between QuickFlex
and Battery Cable?
™
Ž QuickFlex
’
cable is made with very fine copper wire and
insulated with synthetic rubber. It•s more flexible than
battery cable, especially in cold temperatures; QuickFlex’
cable is easier to route in tight spaces
Ž Sold in 10', 25', 50', 100', 250' and 500' lengths
Ž 100% copper cable for maximum conductivity
QuickFlex Welding Cable
™
Wire & Cable
Tinned
Copper
Gauge
Black
Red
-#-
n
®
Ž Abrasion salt and chemical-resistant
insulation
Ž ˆ=!!!
good flame resistance
Ž Rated 600V
Ž Fine-stranded copper conductor for
maximum conductivity and flexibility
UL QuickFlex Tinned
Welding Cable
Ž Abrasion, salt and chemical-resistant
™
insulation
44
Gauge
Black
Ž
ˆ=!!!
excellent flame resistance
Ž Rated 600V
Ž Meets UL3284 and CSA CL1254
specifications
Ž Meets AWG specifications
Ž Fine-stranded copper conductor,
tin-plated, for maximum conductivity,
flexibility and corrosion resistance
DLO RHH/RHW Cable
Ž Fine stranded, annealed tinned copper wire in
accordance with AAR-598 and ASTM B33
NEW
Ž Maximum conductivity, flexibility and corrosion
resistance
Ž EPR (Ethylene Propylene Rubber) insulation,
highly resistant to oils, alkalis and acids
Ž CPE (Chlorinated Polyethylene) jacket
Ž Excellent impact, abrasion and tear resistance
Ž VW-1 rated, flame retardant
Ž UL sun resistant
Ž 90°C wet/dry continuous exposure
Ž Suitable for -40°C applications
Ž 600V and 2000 Volt rated
Ž Industry Approvals: ICEA S-95-685/NEMA WC
Gauge
-#-#-#-#-#-
Nomimal
Insulation
O.D.
Lbs./Feet
Part No.
70; UL 44 Type RHH/RHW-2 C(UL) RW90,
MSHA … rated flame retardant; CSA RW90
‰ 1,000 Volts
Ž REACH compliant; approved for CT use (1/0
and larger)
Ž NEC suitable as flexible wiring in open air trays,
trays (1/0) or conduit
Ž Applications: telecom power supply systems,
mining, industrial and earth moving equipment,
motor leads, diesel electric locomotive, where
flexible power leads must be installed in conduit
or raceways
NEW
Ž Fine stranded, annealed, bare copper wire
Ž Maximum conductivity and flexibility
Ž PVC (polyvinylchloride) insulation, tough,
moisture and chemical resistant (acid,
diesel fuel, oil)
Ž VW-1 rated, flame retardant
Ž Temperature range: UL and CSA 105°C … 600V
90°C MTW
Ž Industry approvals:
• 6 - 4 AWG: UL 1232/1283/1346/10269
• 2 - 4/0 AWG: 1232/1284/1338/10269
• 250-500MCM: 1284/1339/10269
• 1/0 AWG … 350 MCM CT rated
• 6 AWG … 4/0 is rated SAE J1127 Type SGT
Gauge
-#-#-#-
Nomimal
Insulation
O.D.
Wire & Cable
Machine Tool Wire (MTW)
• 8 - 4/0 BC-5W2 rated
Lbs./Feet
Part No.
Ž
Applications: recommended for wiring in
uninterruptable power supplies, machine tools,
appliances, transformers, switchboard panels,
controls, electronic circuits and meters; can be
used as battery cable, motor lead and power
hook-up cable
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45
Primary Wire
Ž 100' copper wire for maximum conductivity
Ž Constructed from finely stranded copper and
coated with a flexible PVC insulation
Ž Extensive stock, quick shipping
Ž Available in 100* spools
Ž Other colors available
GPT General
Purpose
CALL US ABOUT
OTHER COLORS
AVAILABLE
Ž For use at 50 volts or less
Ž Meets or exceeds SAE J1128
Ž PVC insulation resists abrasion,
Ž +$!<=>
=>?
Ž Fine-stranded copper conductor for
maximum conductivity and flexibility
fuel, oil, acid and salt
Gauge
Black
Brown
Red
Orange
Yellow
Green
Blue
White
22
20
18
16
14
12
10
8
230000
230100
230200
230300
230400
230500
230600
230700
230001
230101
230201
230301
230401
230501
230601
230701
230002
230102
230202
230302
230402
230502
230602
230702
230003
230103
230203
230303
230403
230503
230603
–
230004
230104
230204
230304
230404
230504
230604
–
230005
230105
230205
230305
230405
230505
230605
230705
230006
230106
230206
230306
230406
230506
230606
230706
230009
230109
230209
230309
230409
230509
230609
230709
SXL Cross-Linked Polyethylene
Ž Insulation rated =
Ž Designed for harsh, hot environments
Ž For use at 50 volts or less
Ž Best resistance to abrasion, fuel, oil,
=1
Ž Meets or exceeds SAE J1128
Ž Fine-stranded copper conductor for
acid and salt
maximum conductivity and flexibility
Wire & Cable
Gauge
Black
Brown
Red
Orange
Yellow
Green
Blue
White
Gray
18
16
14
12
10
231200
231300
231400
231500
231600
231201
231301
231401
231501
231601
231202
231302
231402
231502
231602
231203
231303
231403
231503
231603
231204
231304
231404
231504
231604
231205
231305
231405
231505
231605
231206
231306
231406
231506
231606
231209
231309
231409
231509
231609
231210
231310
231410
231510
231610
TEW Wire
Ž Suitable for wet or dry applications
Ž Rated 600v
Ž +$!<221°105°
Ž UL and CSA 1015 listed
Ž Fine-stranded copper conductor
for maximum conductivity and
flexibility
Gauge
Black
Brown
Red
Orange
Yellow
Green
Blue
White
18
16
14
12
236200
236300
236400
236500
236201
236301
236401
236501
236202
236302
236402
236502
236203
236303
236403
236503
236204
236304
236404
236504
236205
236305
236405
236505
236206
236306
236406
236506
236209
236309
236409
236509
®
UL Marine Primary Wire
Ž Rated 600V
Ž Meets DOT and Coast
Ž Fine-stranded copper
conductor, tinned, for
maximum conductivity,
flexibility and corrosion
resistance
Guard specifications
Ž UL 1426 listed
46
Ž Rated at 105°C
@[<\[@
@[][
Gauge
Black
Brown
Red
Orange
Yellow
Green
Blue
White
16
14
12
10
251300
251400
251500
251600
251301
251401
251501
251601
251302
251402
251502
251602
251303
251403
251503
251603
251304
251404
251504
251604
251305
251405
251505
251604
251306
251406
251506
251605
251309
251409
251509
251609
Multi-Conductor Flat Jacketed
Ž For auto, truck, agriculture, construction
and light marine applications
Ž Also known as Brake Cable
Ž ˆ=!!!
Ž For use at 50 volts or less
Ž Heavy duty flat PVC gray outer jacket is
abrasion-resistant and protects against
moisture, oil, acid and salt
Ž Meets or exceeds SAE J1128
Ž Fine-stranded copper conductor for
maximum conductivity and flexibility
2 Conductor
Gauge
Part No.
Colors
White Black
Flat Jacketed
2 Conductor
7HITE"LACK
Flat Jacketed
3 Conductor
7HITE'REEN"LACK
White Black
White Black
3 Conductor
Gauge
Part No.
Colors
Green White Black
Green White Black
4 Conductor
Gauge
Part No.
Colors
Green White Black
Red
Green White Black
Red
Flat Jacketed
4 Conductor
"LACK7HITE'REEN2ED
Jacketed Marine Wire
for maximum conductivity, flexibility and
corrosion resistance
Ž Rated 600V
Ž Meets DOT specifications
Ž UL 1426 listed
2 Conductor
Gauge
Part No.
Colors
Black White
Wire & Cable
Ž Fine-stranded copper conductor, tinned,
3 Conductor
Gauge
Part No.
Colors
Green White Black
Parallel Bonded
Ž Designed for RVs, boat and utility trailers
Ž Easily separated conductors are user
friendly
Ž For use at 50 volts or less
Ž PVC insulation is abrasion-resistant and
protects against moisture, oil, acid and salt
Ž Š<_]$<!{
Ž Meets or exceeds SAE J1128
Ž Fine-stranded copper conductor for
maximum conductivity and flexibility
2 Conductor
Gauge
Part No.
Colors
Black
Red
Parallel Bonded
2 Conductor
"LACK2ED
3 Conductor
Gauge
Part No.
Colors
Brown Green Yellow
Parallel Bonded
3 Conductor
"ROWN'REEN9ELLOW
4 Conductor
Gauge
Part No.
Colors
Brown Green White Yellow
Brown Green White Yellow
Parallel Bonded
"ROWN'REEN7HITE9ELLOW
4 Conductor
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47
Control Cable
3 Conductor
TC 3 Conductor
Gauge
Part No.
18
220103
Ž !<]`!$`!
Colors
Black
Red
trucks and other maintenance equipment
Blue
Ž !{}!$!$\<
long, reliable life
5 Conductor
Gauge
18
TC 5 Conductor
Part No.
Colors
220104
Black Red Blue
Orange Yellow
8 Conductor
Gauge
18
TC Cable
Ž 600V, UL and CSA certified for indoor
or outdoor use
Part No.
Colors
220106
Black 2-Red 2-Blue
Orange Yellow Brown
Ž ^=>
=
Ž Small-diameter neoprene flexible
TC type cable
TC 8 Conductor
Ž Arctic-grade neoprene, flame-retardant
SEOW Cable
Ž
600V, UL and CSA certified for indoor
or outdoor use
Ž TPE jacketed
Ž ^=>
jacket, resistant to oil abrasion, sunlight,
acids and alkalines
Ž Jute or nylon fillers with mylar binder to
reduce friction
Ž
=>
Ž Polypropylene filler with paper wrap
Ž =$<<__<_
=$<<__<_
maximum conductivity and flexibility
maximum conductivity and flexibility
CALL US FOR
OTHER OPTIONS
ON PORTABLE CORD
AND CONTROL CABLE
6 Conductor
Gauge
Part No.
Colors
18
220109
Black White Red
Green Orange Blue
SEOW 6 Conductor
Wire & Cable
Trailer Cable
Multi-Conductor
4 Conductor
Trailer Cable
4 Conductor
Gauge/
Conductor
Part No.
Colors
16/4
14/4
234101
234102
Black White
Brown Red
6 Conductor
Gauge/
Conductor
Trailer Cable
6 Conductor
16/6
14/6
Part No.
234201
234202
Colors
Green Black White
Red Yellow Brown
Gauge/ Conductor
14/7
14/6, 12/1 (white)
14/4, 12/1 (blue)
10/2, (white, black)
12/6, 10/1 (white)
Part No.
234301
234302
234303
Colors
Black Blue
Brown Green
Red White
Yellow
234304
Gauge/ Conductor
12/4, 10/2, 8/1
48
Ž
Ž =$<<__<_
Ž Heavy duty PVC outer jacket protects
against abrasion and resists moisture,
oil and salt damage
Ž ${_<$€~„‚?<
ATA specifications
Ž !{}!$\<[email protected]
@[email protected][email protected]
7 Conductor ABS Green Jacket
Trailer Cable - 7 Conductor
~•€=•‚_`
commercial applications
$ƒ!$$
maximum conductivity and flexibility
7 Conductor
Trailer Cable
7 Conductor
Ž _`}$_$_<
Part No.
Colors
234401
Black Blue
Brown Green
Red White
Yellow
Ž
Color-coded conductors for easy
circuit identification
Ž Junction block available
Portable Cord & Booster Cable
2 Conductor
SJOOW Cord
Ž General purpose power supply
cord for repair of drills, power tools,
battery chargers and other electrical
equipment
Ž Flexible synthetic rubber outer jacket
is oil, weather and sunlight-resistant
Ž Inner conductors are also oil-resistant
Ž ˆ=!!!<``
`
Ž
300V, UL and CSA certified for
indoor or outdoor use
Gauge
Part No.
Colors
White Black
(White & Black)
Portable Cord 2 Conductor
3 Conductor
Gauge
Part No.
Colors
Green White Black
(White, Green, Black)
Portable Cord 3 Conductor
Ž Fine-stranded copper conductor for
maximum conductivity and flexibility
SJO Cord
Ž Flexible synthetic rubber outer jacket
is moisture, oil and weather resistant
Ž ˆ=!!!<``
`
Gauge
Part No.
Colors
White Black
SJO 2 Conductor
3 Conductor
indoor or outdoor use
Use with portable
Plugs – Ž cord
Ž Three conductor
Ž 15 amp, 125 volt
Booster Cable –
Twin Conductor
Ž Make up your own boost-
Gauge
Part No.
Colors
Green White Black
Description
Part No.
4HREEPRONGFEMALEPLUG
4HREEPRONGMALEPLUG
SJO 3 Conductor
Continuous Loop and Trunk Kits
Ž =!!!
{
Ž Color-coded flat wire terminates with one
er cables, for heavy duty
clamps
male and one female molded connector at
each end
Ž Can be used with SB
Ž Abrasion-resistant for
Ž Continuous loop can be cut where needed
Ž Choice of 2, 3 or 4 pole styles
Ž Fine-stranded copper conductor for maxi-
Ž Insulation stays flexible
Complete Trunk Kit
type connectors for plug
in convenience
years of dependable service
mum conductivity and flexibility
in cold weather
Ž Complete 4 pole trailer trunk kit
Ž Includes 3 inline splices, 3 butt splices and
Ž Bonded cable resists
tangling
Ž
2 ring terminals … nothing else required
Color-coded for polarity
identification
needed
Continuous Loop Assemblies
``
Ž
Ž Fine-stranded copper
Rated 50V
conductor for maximum
conductivity and flexibility
Part No.
Trailer Connectors
Ž 60" continuous loop can be cut where
Ž Temperature rated to
Gauge
Wire & Cable
Ž 300V, UL and CSA certified for
Male and
Female
2 Conductor
Colors
Orange
Yellow
Red
Gray
Black
Black
Black
Black
Black
Black with
red tracer
Description
Part No.
nPOLEMF
nPOLEMF
nPOLEMFTRUNKKIT
gnPOLEMF
nPOLEFEMALE
gnWIREnPOLEWISHBONE
nPOLE-&
nPOLE-&
nPOLE-&
0ROTECTIVECAPFORPOLEMALE
Trunk
Kit
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49
Cables for Commercial
and Industrial Equipment
Thick copper lug, best
conductor, tin-plated for
durability and maximum
conductivity
Heavy wall heat-shrink tubing with
meltable liner, seals out corrosion
Color-coded: Red • positive,
Black • negative
Ž Engineered for commercial and
industrial equipment
Ž UL/CSA components should be used
when equipment is used inside a
building, meeting safety, insurance
and government regulations
3/8" stud hole
in both ends
Ž Ideal for 6 or 12-volt batteries such as,
UL QuickFlex copper
cable for maximum
>]‹$Œ$]$\!
GC2, Group 24, Group 27, etc.
Center-to-center
dimensions
Typical 12V Battery
Layouts, Parallel and
Series
QuickLinks Between Batteries
Gauge Battery Volts
Center-toCenter
Negative
Positive
Ž For side-by-side layouts, use short
QuickLinks
Ž For end-to-end layouts, use longer
QuickLinks
Ž Use Power Cables to connect batteries
to starter or ground
Input/Output Power Cables
Measure desired cable length
Gauge
Center-to-Center
Negative
Positive
Gauge
Center-to-Center
Negative
Positive
Center-to-center
End-to-End
Side-to-Side
Parallel
End-to-End
Side-to-Side
Wire & Cable
®
QuickLink 2/0 Cables and Jumpers
Ž Made for truck, farm, construction and
similar equipment
Ž 2/0 gauge fine-stranded copper conductor
QuickLinks Between Batteries
®
Center to Center
Negative
Positive
.
.
0
0
for maximum conductivity and flexibility
Ž Meets or exceeds SAE and OEM
For Stud Batteries
Ž
Battery to Ground or Starter
Lug to Lug
specifications
Premium quality synthetic rubber insulated
welding cable enables easy routing and
cold weather flexibility
Ž Connection sealed with
MagnaTube’ heat-shrink
Series
Side-to-side
End-to-end
Parallel
End-to-end
Side-to-side
Measure desired cable length
Center-to-center
50
Series
3/8" – 3/8"
Color-coded heat-shrink,
red and black for
polarity identification
3/8" – 1/2"
Length
(10 mm – 10 mm)
(10 mm – 13 mm)
&
&
&
&
&
&
&
&
(
(
(
(
(
(
(
(
Cast lug
Anti-rotational
cast lug
QuickFlex copper
welding cable for
maximum flexibility
For Post Batteries
Battery to Ground or Starter
Clamp to Lug – 3/8" Hole
Length
Negative
Positive
.
.
.
.
.
.
.
.
0
0
0
0
0
0
0
0
Polarity specific
clamps for exact
fit on battery post
2/0 gauge QuickFlex
copper welding cable,
maximum flexibility
Quick Replacement Ends
Ž Restore your original starting power
Ž Convenient for field service work near battery
not under engine
Ž Ideal for mobile repair vans, tow trucks and
9606 Top Post
other service vehicles
Ž Cuts inventory by reducing stock of slow
1. Strip battery cable and
place into coupler
moving longer cables, permits proper fitting
repair parts to be available anytime
9510 Side
Ž Copper conductor for maximum conductivity
Automotive Tie Bolt Style
2. Tighten coupler
with wrench
Gauge
Style
Part No.
OR
OR
OR
OR
OR
4OPPOSTAUXILIARYLEAD
3IDETERMINALAUXILIARYLEAD
4OPPOSTAUXILIARYLEADDUAL
4OPPOSTLEADFREEPOSITIVE
4OPPOSTLEADFREENEGATIVE
0
.
9609 OEM (Negative)
HD Compression Style
3. Snap protective
boot over coupler
9603 Dual
Wire & Cable
®
Gauge
Style
Part No.
3IDETERMINALUNIVERSAL
4OPPOSTPOSITIVE
4OPPOSTNEGATIVE
STUDLUGUNIVERSAL
5
0
.
5
9511U Side Terminal
9220P Top Post (positive)
See the video on
using Quick
Replacement Ends.
9222U 3/8" Stud Lug
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51
QuickHarnesses
®
for Parallel Connection of 2 or 3 Batteries
Power take off post or stud
makes retro-fit quick and simple
2/0 gauge PVC-insulated
copper cable
Steel reinforcing ring cast
inside clamps for extra
strength
Factory seal between cable
and clamp reduces corrosion
Wire-tinned before casting to ensure
bond between copper and lead
Ž Exceeds SAE specifications
Ž Ideal for Group 27, Group 31 batteries and
similar batteries
Ž Most efficient way to connect two or three
paralleled batteries for delivery of maximum
starting power at same voltage
Ž Fine-stranded copper conductor for maximum
Fasteners
included
conductivity and flexibility
Offset Jumpers
Battery Jumpers
Top Post-to-Power Take Off Post
Center-to-Center
Polarity
Part No.
Negative
Positive
Negative
Positive
Negative
Positive
Ž Designed for series connection of two batteries
to achieve additive voltage
Ž Premium quality synthetic rubber insulated
copper welding cable enables easy routing and
cold weather flexibility
Ž Lead clamp permits square head bolt facing in
or out for neat appearance and easier access
Stud-to-Power Take Off Post
Wire & Cable
Center-to-Center
Polarity
Part No.
Negative
Positive
Negative
Positive
Negative
Positive
Stud-to-Power Take Off Stud
Center-to-Center
Polarity
Part No.
Negative
Positive
Negative
Positive
Negative
Positive
Three Battery Top Post-to-Power Take Off Post
Center-to-Center
Polarity
Part No.
Negative
Positive
Negative
Positive
Three Battery Stud-to-Power Take Off Post
Center-to-Center
Polarity
Part No.
Negative
Positive
Negative
Positive
Three Battery Stud-to-Power Take Off Stud
52
Lead
Center-to-Center
Polarity
Part No.
Negative
Positive
Negative
Positive
Copper
Gauge
Length
Lead
Copper
Lead Straight Jumpers
Gauge
Length
Lead
Cables for Automotive
Universal polarity top post
connector fits negative or
positive post
Light Duty Trucks, Vans and RV's
Ž Meets or exceeds SAE specifications, ideal
Ž Antimonial lead connectors resist
Ž
Ž Tinning of copper wire before casting
Ž All have a standard 3/8" stud hole
for OEM replacement
corrosion, die cast process seals
copper wire from acid fumes and
corrosive salts
Copper conductor for maximum conductivity
ensures durable bond between wire and
connector
Top Post Cables – Black
Length
10"
12"
15"
20"
24"
27"
30"
34"
4 Gauge 1 Gauge Length
7010
7012
7015
7020
7024
7027
7030
7034
–
7112
7115
7120
7124
7127
7130
7134
Top Post Cables – Red
4 Gauge 1 Gauge
37"
42"
48"
52"
58"
65"
72"
78"
7037
7042
7048
7052
7058
7065
7072
7078
7137
7142
7148
7152
7158
7165
7172
7178
Length
10"
12"
15"
20"
24"
27"
30"
34"
4 Gauge 1 Gauge Length
8010
8012
8015
8020
8024
8027
8030
8034
–
8112
8115
8120
8124
8127
8130
8134
Side terminal
bolt included
4 Gauge 1 Gauge
37"
42"
48"
52"
58"
65"
72"
78"
8037
8042
8048
8052
8058
8065
8072
8078
8137
8142
8148
8152
8158
8165
8172
8178
Side Terminal Cables with Lead Wire – Black Side Terminal Cables with Lead Wire – Red
Length
4 Gauge
Length
4 Gauge
Length
4 Gauge
Length
4 Gauge
20"
25"
30"
35"
40"
7320
7325
7330
7335
7340
45"
50"
55"
60"
65"
7345
7350
7355
7360
7365
20"
25"
30"
35"
40"
8320
8325
8330
8335
8340
45"
50"
55"
60"
65"
8345
8350
8355
8360
8365
Length
10"
15"
20"
25"
30"
4 Gauge 1 Gauge Length
7410
7415
7420
7425
7430
7510
7515
7520
7525
7530
Switch to Starter Cables – Red
4 Gauge 1 Gauge
35"
40"
45"
50"
60"
7435
7440
7445
7450
7460
7535
7540
7545
7550
–
Length
10"
15"
20"
25"
30"
4 Gauge 1 Gauge Length
8410
8415
8420
8425
8430
Cables with Lead Wires
Ž
4 gauge, black,
top post
Ž Has 12 gauge
auxiliary lead with
butt connector
NEW
®
4 Gauge 1 Gauge
35"
40"
45"
50"
55"
8435
8440
8445
8450
8455
8535
8540
8545
8550
8555
Top Post-to-Side Terminal Cables
Length
Part No.
24"
34"
37"
42"
48"
52"
65"
72"
730224
730234
730237
730242
730248
730252
730265
730272
Ford Truck Positive Cable
Ž Fits Ford trucks with dual batteries
Ž Exceeds SAE electrical standards
Ž 2114 fits all Powerstroke engines
Ž Copper conductor for maximum conductivity
8510
8515
8520
8525
8530
Ž Converts top post to
side terminal
Ž 4 gauge cable is 7"
specific, sold
Ž Polarity
in pairs
Description
Part No.
Top post to side terminal conversion
5505
Length
Gauge
A
B
C
Part No.
2/0
2/0
2/0
62.5"
66.5"
56"
52.5"
56.5"
52"
22"
36"
39.5"
2114
2115
2116
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Wire & Cable
Switch to Starter Cables – Black
All cables terminate
with 3/8" stud hole
53
UPGRADED
PERFORMANCE
FOR ALL
GOLF CART
APPLICATIONS
Golf Cart Cables
Best Cable Series – 4 Gauge
Ž These quality cables are 100% copper wire with copper, tin
plated MAX Lug connectors and heat-shrink protection
Ž Designed for extended use and maximum performance,
these cables are ideal for custom cart builders, high performance and specialty carts
Part No.
Description
COPPERCABLEWITHHOLE-!8LUGHEATSHRINK
COPPERCABLEWITHHOLE-!8LUGHEATSHRINK
COPPERCABLEWITHHOLE-!8LUGHEATSHRINK
COPPERCABLEWITHHOLE-!8LUGHEATSHRINK
COPPERCABLEWITHHOLE-!8LUGHEATSHRINK
COPPERCABLEWITHHOLE-!8LUGHEATSHRINK
COPPERCABLEWITHHOLE-!8LUGHEATSHRINK
Better Cable Series – 6 Gauge
Ž
These cables are quality OEM replacements featuring
100% copper wire for dependable operation
Ž Zinc plated thimble end resists corrosion
Ž High volume service shops don't have to compromise …
these cables combine affordability and better materials
to give you reliable long term performance
Cable Sets
Wire & Cable
Ž Now Quick Cable offers pre-packaged
COPPERCABLEWITHHOLEZINCPLATEDTHIMBLE
COPPERCABLEWITHHOLEZINCPLATEDTHIMBLE
COPPERCABLEWITHHOLEZINCPLATEDTHIMBLE
COPPERCABLEWITHHOLEZINCPLATEDTHIMBLE
COPPERCABLEWITHHOLEZINCPLATEDTHIMBLE
COPPERCABLEWITHHOLEZINCPLATEDTHIMBLE
COPPERCABLEWITHHOLEZINCPLATEDTHIMBLE
your service department
Ž All cables are black, 6 gauge 100% copper
with zinc plated thimble connectors
Club Car
EZ Go X444/ Club Car Club Car DS 48V
EZ Go
DS 36V
Med/TXT Marathon Precedent Electric 95+ Electric 81+
5
5
EZ Go
RXV
Description
Ž Easy to order and convenient for resale or
sets of replacement cables for popular
makes and models of golf carts, both
gas and electric
Part No. Length
AVAILABLE
1 EACH,
BAGS OF 25
OR BAGS OF
100
Part No.
Yamaha
Drive
Yamaha
G22
Yamaha
G14/G16
G2/G8/G9
G19
36V Elec 94+ 36V Elec 85-94
5
Yamaha
Yamaha
Create Accurate Drawings and Materials List for Any Custom Cable Project
3'&&'#/'&,!+/(.#.#3"),.&.#'3,!#-.,+/&#.2
3.+/#%+/).
3
/,.*,.-,%)1(
3--,1),%,./,(Connector
Cable Type
Print
Battery
Welding
UL Welding
Marine
Copy
3
(
)'*)((.3))'*&#(.)'*)((.3
('.,#-*# #.#)(-
3)'*&.(!#(,#(!--#-.(
3
(*/&&.-.-0#&&
3.!-(%#..#(!0#&&
Test Drive our
QuickFigurator at
quickfigurator.com
Delete
12.00 inches
Battery Cable
Bill of Materials - Component List
Left Connector
Project Name:
New Battery Cable
Part Number:
BR32411003
Request a Sample
3/4Ž XHD Heat Shrink Red
Battery Cable
2/0 Black Welding cable (8220)
Right Connector
2/0 HD Lug (4820F)
Right Heat Shrink
3/4Ž XHD Heat Shrink Red
,1#(!
54
Log onto quickfigurator.com
and register.
2/0 HD Lug (4820F)
Left Heat Shrink
&
Create a drawing. View and
print, request quote, save to
your project list.
Braided Ground Straps
More Sizes, More Styles
Ž Fine-stranded copper
conductor for maximum
conductivity and flexibility
Ž Corrosion-resistant tin-
plating ensures years of
dependable service
Ž
Pre-Made Lengths
Available as 3/8" and 1/2"
lug-to-lug as well as straight
clamp-to-lug styles
Gauge Length
4
4
4
2
2
2
4
4
4
4
9"
13"
24"
9"
13"
24"
9"
13"
18"
24"
Description
3/8" Hole 1/2" Hole
Straight clamp-to-lug
Straight clamp-to-lug
Straight clamp-to-lug
Straight clamp-to-lug
Straight clamp-to-lug
Straight clamp-to-lug
Lug-to-lug
Lug-to-lug
Lug-to-lug
Lug-to-lug
7001
7003
7005
7101
7103
7105
7401
7403
7404
7405
–
–
–
–
–
–
7901
7903
–
7905
Ž Packed in poly bags or retail
packaging … bulk quantities
also available
Ž Can custom build to your
requirements
Ž Can also die cast lead
Measure desired cable length
connectors on 6 gauge and
1 gauge
Center-to-center
Custom ground straps to your specs
Bulk Rolls
Ž Compatible with Quick
®
Contact Quick Cable for more information,
quotations and lead times.
Connectors and other
terminals
Ž Military spec (AA59569)
Ž Fine-stranded copper
conductor for maximum
conductivity and flexibility
Clamp-to-lug
Lug-to-lug,
1/0 to 4/0 ga.
Lug-to-lug,
6 to 1 ga.
Braided ground strap chart
14
10
6
4
Lug-to-lug,
14 to 10 ga.
Gauge
Width
Thickness
Part No.
14
10
6
4
2
1
1/0
2/0
3/0
4/0
1/4"
5/8"
3/4"
7/8"
7/8"
1"
1-3/8"
1-1/8"
1-1/4"
1-1/4"
1/32"
1/32"
3/64"
1/16"
3/32"
1/8"
1/8"
17/64"
19/64"
13/32"
207114
207001
207206
207103
207102
207105
207110
207120
207130
207140
This chart is a guide to help you
determine the gauge of a braided ground strap. Lay your strap
against these profiles. Care
should be taken since braided
straps of the same gauge can
vary in width and thickness.
Wire & Cable
braided strap available on
request
Custom Ground Strap Assemblies Also Available
CALL FOR
INFORMATION AND
QUOTES ON GROUND
STRAP ASSEMBLIES.
Make custom
ground straps online at
www.quickfigurator.com
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55
Components for
Renewable Energy
Installations
Branch
Interconnects
Ž Resistance welded Joints
Ž Pre-labeled to decrease installaŽ
Ž
tion time and errors
High quality manufacturing
reduces potential points of failure
and reduces maintenance costs
Bulk pricing available
Solar Power
Part No.
Description
4MALEFEMALEn-#
4MALEFEMALEn-#
4MALEFEMALEn-#
4MALEFEMALEn-#
5MALEFEMALEn-#
5MALEFEMALEn-#
5MALEFEMALEn-#
5MALEFEMALEn-#
9MALEFEMALEn-#
9MALEFEMALEn-#
9MALEFEMALEn-#
9MALEFEMALEn-#
8MALEFEMALEn-#
8MALEFEMALEn-#
8MALEFEMALEn-#
8MALEFEMALEn-#
CALL US – TYCO AND
AMPHENOL CONNECTORS
ARE ALSO AVAILABLE
ALONG WITH BULK PRICING.
56
Combiner Boxes
Ž Finger-safe fuse holders
Ž Reinforced, plated bus bars
Ž Lockable enclosures
Description
800200
800201
800202
800049
509240
509245
509643
3 string high current combiner box, 30 amp fuses
6 string high current combiner box, 30 amp fuses
12 string high current combiner box, 30 amp fuses
MC3 locking clamshell – black
15 amp fuse
30 amp fuse
Fuse holder
PV Connectors
Ž Tyco and Amphenol
Ž
connectors are also
available
Bulk pricing available
Description
800150
800160
MC4 connector (+), male connector and terminal
MC4 connector (–), female connector and terminal
Part No.
Description
800190
800191
201510
MC4 crimp tool kit
MC4 disconnect tool
Bulk cable/custom put-ups
Part No.
Description
800040
800041
800140
800141
MC3 male to MC3 female in-line fuse (600V or 1000V)
MC3 male to MC3 female in-line fuse w/ diode (600V or 1000V)
MC4 male to MC4 female in-line fuse (600V or 1000V)
MC4 male to MC4 female in-line fuse w/ diode (600V or 1000V)
Home Run
Jumpers
Part No.
Tools & Kits
In-Line Fuses
Part No.
Description
800021
800022
800023
800024
800025
800121
800122
800123
800124
800125
10 AWG, MC3 male to MC3 female, 5 foot jumper
10 AWG, MC3 male to MC3 female, 10 foot jumper
10 AWG, MC3 male to MC3 female, 25 foot jumper
10 AWG, MC3 male to MC3 female, 50 foot jumper
10 AWG, MC3 male to MC3 female, 100 foot jumper
10 AWG, MC4 male to MC4 female, 5 foot jumper
10 AWG, MC4 male to MC4 female, 10 foot jumper
10 AWG, MC4 male to MC4 female, 25 foot jumper
10 AWG, MC4 male to MC4 female, 50 foot jumper
10 AWG, MC4 male to MC4 female, 100 foot jumper
Bulk Cable
Part No.
201510-050
201510-100
201510-1000
Solar Power
Part No.
Ž 2000V capacity
Description
10 gauge, R PVU black solar power cable
10 gauge, R PVU black solar power cable
10 gauge, R PVU black solar power cable
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57
Ž
Cable Ties
2
Ž !#$%
1
;
7
4
<
3/5
&&
'(')*%+
)%#
+%+*)
1=
Ž
8
Ž
Miniature and Intermediate Cable Ties
Length
1
4.0" (102 mm)
8.0" (203 mm)
5.6" (142 mm)
8.5" (216 mm)
Tensile
Strength
18 lb. (8.2 kg.)
18 lb. (8.2 kg.)
30 lb. (13.6 kg.)
40 lb. (18.2 kg.)
Maximum
Bundle Dia.
7/8" (22 mm)
2" (51 mm)
1-1/4" (32 mm)
2" (51 mm)
Width
Natural UV Black
.095" (2.41 mm)
.095" (2.41 mm)
.140" (3.55 mm)
.140" (3.55 mm)
502101
502102
502103
502104
502201
502202
502203
502204
Standard Cable Ties
Tensile
Strength
2 7.5" (191 mm) 50 lb. (22.7 kg.)
11.1" (282 mm) 50 lb. (22.7 kg.)
14.1" (358 mm) 50 lb. (22.7 kg.)
Length
Maximum
Width
Bundle Dia.
1-3/4" (44 mm) .180" (4.57 mm)
.180" (4.57 mm)
3" (76 mm)
4" (102 mm) .180" (4.57 mm)
Natural UV Black
502110 502210
502111 502211
502112 502212
Mounting Hole Cable Ties
Tensile
Strength
6.0" (152 mm) 30 lb. (13.6 kg.)
6 7.5" (191 mm) 50 lb. (22.7 kg.)
11.1" (282 mm) 50 lb. (22.7 kg.)
14.5" (368 mm) 50 lb. (22.7 kg.)
14.8" (376 mm) 120 lb. (54.4 kg.)
Length
Heavy Duty Cable Ties
Tensile
Strength
8.0" (203 mm) 120 lb. (54.4 kg.)
3
14.25" (362 mm) 120 lb. (54.4 kg.)
18.0" (457 mm) 120 lb. (54.4 kg.)
28.0" (711 mm) 120 lb. (54.4 kg.)
Maximum
Bundle Dia. Width
.300" (7.62 mm)
2" (51 mm)
4" (102 mm) .300" (7.62 mm)
4-7/8" (124 mm) .302" (7.67 mm)
8" (203 mm) .295" (7.52 mm)
Natural UV Black
502121
502122
502123
502124
502221
502222
502223
502224
I.D. Cable Ties
4
Length
7" (178 mm)
Tensile
Maximum
Width
Natural
Strength
Bundle Dia.
50 lb. (22.7 kg.) 1-3/4" (44 mm) .181" (4.59 mm) 502113
Extra Heavy Duty Cable Ties
Length
Cable Management
5
24.0" (610 mm)
36.0" (914 mm)
41.0" (1041 mm)
48.0" (1219 mm)
Tensile
Strength
175 lb. (79.3 kg.)
175 lb. (79.3 kg.)
175 lb. (79.3 kg.)
175 lb. (79.3 kg.)
Maximum
Bundle Dia.
7.2" (180 mm)
10.7" (272 mm)
12" (305 mm)
15" (389 mm)
502131
502132
502133
502134
502231
502232
502233
502234
502141
502142
502143
502144
502145
502241
502242
502243
502244
502245
Tensile
Maximum
Natural UV Black
Width
Strength Bundle Dia.
7.5" (191 mm) 50 lb. (22.7 kg.) 1-3/4" (44 mm) .189" (4.80 mm) 502146 502246
Length
4" / 18 lb. metal tab cable tie
5.5" / 40 lb. metal tab cable tie
8 7.5" / 50 lb. metal tab cable tie
11.5" / 50 lb. metal tab cable tie
14" / 50 lb. metal tab cable tie
14" / 120 lb. metal tab cable tie
Width
Natural
UV Black
.091" (2.29 mm)
.014" (3.56 mm)
.19" (4.82 mm)
.019" (4.83 mm)
.019" (4.83 mm)
.027" (6.86 mm)
502301
502305
502309
502310
502311
502313
502401
502405
502409
502410
502411
502413
Natural
UV Black
502150
502250
Low Profile Cable Ties
Description
Width
7.5" / 50 lb. low profile cable tie .177" (4.49 mm)
Releasable Cable Ties
Description
10
Width
7.5" / 50 lb. low profile cable tie .299" (7.60 mm)
Fluorescent Cable Ties
Natural
UV Black
502155
502255
Acid-Resistant Cable Ties
Ž0%&#)6--
6-#)%&++&+%
Ž9%)6:##
Ž#!#$%&&
Color
Length
Blue
Green
Orange
Pink
Yellow
8.5" (216 mm)
8.5" (216 mm)
8.5" (216 mm)
8.5" (216 mm)
8.5" (216 mm)
Tensile
Strength
40 lb. (18.2 kg.)
40 lb. (18.2 kg.)
40 lb. (18.2 kg.)
40 lb. (18.2 kg.)
40 lb. (18.2 kg.)
Maximum
Bundle Dia.
2" (51 mm)
2" (51 mm)
2" (51 mm)
2" (51 mm)
2" (51 mm)
Width
Part No.
.140" (3.55 mm)
.140" (3.55 mm)
.140" (3.55 mm)
.140" (3.55 mm)
.140" (3.55 mm)
502205
502206
502207
502208
502209
Tensile
Strength
7.5"
50 lb.
(191 mm) (22.7 kg.)
14"
30 lb.
(356 mm) (13.6 kg.)
Length
Maximum
Bundle Dia.
Width
Natural UV Black
2" (51 mm) .190" (4.83 mm) 502160 502260
3-1/2" (89 mm) .180" (4.57 mm)
–
Cold Weather Cable Ties
Ž>#)%-
NEW
58
.138" (3.50 mm)
.177" (4.49 mm)
.177" (4.49 mm)
.177" (4.49 mm)
.298" (7.56 mm)
Metal Tab Premium 6/6 Cable Ties
Natural UV Black
.340" (8.63 mm)
.340" (8.63 mm)
.340" (8.63 mm)
.340" (8.63 mm)
Natural UV Black
Length
9
Width
Width
Push Mount Cable Ties
7
Length
Maximum
Bundle Dia.
1-1/4" (32 mm)
1-3/4" (44 mm)
3" (76 mm)
4" (102 mm)
4" (102 mm)
%6-*
Description
Quantity
UV Black
7.56" length – 50 lb.
11.25" length – 50 lb.
14.25" length – 50 lb.
15.09" length – 120 lb.
100
100
100
100
502280
502281
502282
502283
Ž#+%+#$
+
Ž9&
Ž
[email protected](@
B%6-%
@@DGI
CALL US IF YOU
DON'T SEE WHAT
YOU'RE LOOKING FOR
502261
Cable Tie
Tools
Nylon Cable Clamps
Ž Nylon cable clamps offered
Ž
tools enable easy
cinching and cutting
For ties up to 175 lbs.
Ž
Ž
Ž
502903
in 3/16" to 1" diameter wire
cable capacity
Flexible design conforms to
cable contour
Mounting holes accept #10
size hardware
Non-conductive, noncorrosive, resists fuel and
chemicals
.YLONCABLECLAMP
.YLONCABLECLAMP
.YLONCABLECLAMP
.YLONCABLECLAMP
.YLONCABLECLAMP
.YLONCABLECLAMP
.YLONCABLECLAMP
.YLONCABLECLAMP
Ž Flexible EPDM cushion
Ž
Ž
502902
Ž
502901
Ž
holds firmly and protects
from shock
Zinc-electroplated for extra
corrosion resistance
Sturdy design provides extra
holding power
3/8" mounting hole for 1/2"
width
1/2" mounting hole for 5/8"
width
EPDM Stainless
Steel Covered
Clamps
502904
Description
Part No.
#ABLETIETOOLnPLASTICLBS
,IGHTDUTYCABLETIETOOLnLBS
(EAVYDUTYCABLETIETOOLnLBS
(EAVYDUTYCABLETIETOOLnLBS
($CABLETIECUTTERANDSTRIPPINGTOOL
Ž 1/4" to 1-1/2" bundle sizes
Ž Flexible EPDM cushion
Ž
Ž
holds firmly and protects
from shock
Stainless steel won•t rust
1/4" mounting hole
Width
3/8"
n
n
n
Natural
Width
1/2"
n
n
n
n
n
Description
Diameter
%0$-CLAMP
%0$-CLAMP
%0$-CLAMP
%0$-CLAMP
%0$-CLAMP
%0$-CLAMP
%0$-CLAMP
%0$-CLAMP
%0$-CLAMP
%0$-CLAMP
Width
3/8"
n
n
n
Width
1/2"
n
n
n
n
n
Width
1/2"
n
Width
5/8"
Description
Diameter
%0$-STAINLESSSTEELCLAMP
%0$-STAINLESSSTEELCLAMP
%0$-STAINLESSSTEELCLAMP
%0$-STAINLESSSTEELCLAMP
%0$-STAINLESSSTEELCLAMP
%0$-STAINLESSSTEELCLAMP
%0$-STAINLESSSTEELCLAMP
%0$-STAINLESSSTEELCLAMP
Width
1/2"
Mounting Pads – Nylon
Rubber Grommets
Ž
Ž
Diameter
EPDM Steel
Covered Clamps
502900
Ž
Black
Description
Allows wire to pass through drill holes
without damage to insulation
Offered in choice of four O.D. x I.D. sizes
Slotted sides enable snap in installations
Ž Flush-mount self-adhesive
Description
2UBBERGROMMET/$X)$
2UBBERGROMMET/$X)$
2UBBERGROMMET/$X)$
2UBBERGROMMET/$X)$
Ž
Ž
Part No.
Ž
nylon pads for use with
18-50 lb cable ties
Countersunk for #6 screw
mount
Ties can be inserted from
any of four sides
Low profile design
Length
X
X
X
X
Color
UV Black
Natural
UV Black
Natural
Part No.
PVC Electrical and Silicone Tape
PVC
Ž Black PVC
Ž UL and CSA listed
Ž Flame-retardant and cold-resistant
Roll Length
Color
Part No.
&EET
Black
Roll Length
Color
Part No.
&EET
Black
Cable Management
Ž Compact tensioning
Silicone
Ž Unlimited uses, wire harness- Ž Tensile strength 700 PSI,
Ž
Ž
es, terminal ends, emergency
repairs
Black silicone tape, UV/
chemical resistant
Won't melt +500°F (+260°C)
Ž
Ž
insulates to 8000 volts
Self-bonding, permanent
Meets specifications for
UL150
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59
Heat-Shrink Tube
Ž Protects against corrosion
Ž Identifies positive and
negative polarity
HeatLshrink tube protects battery cables
and connectors from corrosive acid
fumes near batteries. Nt also protects
against oil, fuel, water, salt, grease
and other chemicals.
MagnaTube™
Material
Shrink Ratio
and prevents abrasion
HeatLshrink tube acts as a strain relief
between the cable and connector. Nt
can also be used where abrasion is a
potential cause of failure. Qong heavy
battery cables can fail because of
fatigue caused by vibration.
Use red heatLshrink tube on positive
cables, black on negative cables.
ColorLcoded battery cables are easier
to route and service.
SpliceTube™
FlexTube™
PrimaryTube™
Polyolefin
Polyolefin
Polyolefin
Polyolefin
3:1
4:1
3:1
2:1
Wall Thickness 1/8"
After Shrinking
1/8"
1/16"
1/32"
Yes
Water Proof
Colors
red & black
Meltable Sealant Yes
Yes
Yes
No
Clear & black
Red, black & clear
7 colors available
Yes
Yes
No
UL Approval
Yes #486D
No
Typical Use
Battery connectors Battery connectors
& primary wire –
– heavy duty
medium duty
Operating
Temperature
-55˚C to +110˚C
-67˚F to +230˚F
-55˚C to +125˚C
-67˚F to +255˚F
Ž Acts as strain relief
No
Yes #224
Battery connectors
& primary wire –
medium duty
Primary wire
-55˚C to +110˚C
-67˚F to +230˚F
-55˚C to +135˚C
-67˚F to +275˚F
Jefore
shrinking
After
shrinking
Expanded and shrunk diameters may vary ± 15K
MagnaTube
SpliceTube
Ž Shrinks 3R1 when heated
Ž Premium quality for heavy duty applications
Ž Nnner surface lined with adhesive sealant that melts when heated
Ž Conforms to WOW MilLWTQL23=53/15A Class 1 and 2 specifications
Ž Meets UQ … 48<W specfication
Ž Shrinks 4R1 when heated
Ž Has the most sealant of any heatLshrink offered
Ž Yreat for multiLwire bundles
Ž Yreater resistance to oilLbased fluids
™
–
Double Wall with Double Meltable Sealant
Cable Management
Sizes
1-1/2" & 2"
are flame
retardant
Expanded Shrunk
Use With
Diameter Diameter
3/8"
1/8"
8 - 6 ga.
1/2"
3/16"
6 - 2 ga.
3/4"
1/4"
4 - 2/0 ga.
1-1/8"
3/8"
1/0 - 250 MCM
1-1/2"
1/2"
4/0 - 250 MCM
2"
5/8"
250 - 750 MCM
Red
5611B
5651B
5613B
5615B
5617B
5619B
5612R
5651R
5614R
5616R
5618R
5619R
–
with Twice the Meltable Sealant
Expanded
Diameter
1/4"
5/16"
1/2"
3/4"
Shrunk
Diameter
1/16"
5/64"
3/32"
9/64"
PrimaryTube
Use With
Black
Clear
24 - 10 ga.
18 - 8 ga.
14 - 2 ga.
1/0 - 2/0 ga.
506701
506702
506703
506704
506711
506712
506713
506714
™
FlexTube
™
–
Double Wall with Meltable Sealant
Ž Shrinks 3R1 when heated
Ž FlexTube diameters fit wide range of sizes, from 24 gauge primary
wire to heavy 4/= cable
Ž Vemains flexible after shrink
Ž Offered in red, black and clear
Ž Clear tube permits visual inspection for easy maintenance and
trouble shooting
Expanded Shrunk
Use With
Diameter Diameter
1/8"
3/64" 24 - 18 ga.
3/16"
1/16" 20 - 12 ga.
1/4"
3/32" 18 - 10 ga.
3/8"
1/8"
8 - 6 ga.
1/2"
3/16" 6 - 2 ga.
3/4"
1/4"
4 - 2/0 ga.
1"
3/8"
2 - 4/0 ga.
1-1/4"
7/16" 4/0 - 250 MCM
1-1/2"
3/4"
4/0 - 250 MCM
Black
5657B
5658B
5659B
5660B
5661B
5662B
5663B
5672B
5673B
CALL FOR INFORMATION ON CUSTOM
CUT LENGTHS AND IMPRINTING
<=
Black
™
Red
5657R
5658R
5659R
5660R
5661R
5662R
5663R
5672R
5673R
Clear
5657C
5658C
5659C
5660C
5661C
5662C
5663C
–
–
– Single Wall
Ž Shrinks 2R1 when heated
Ž Economical and ideal for general purpose applications
Ž Sealant free single wall construction
Ž Conforms to WOW MilLNL23=53/5 Class 1 and 2, also
X???&
Ž Colors available upon request … minimum quantities
Ž
may apply
Nmprinting available
Expanded Shrunk
Diameter Diameter
3/32"
3/64"
1/8"
1/16"
3/16"
3/32"
1/4"
1/8"
3/8"
3/16"
1/2"
1/4"
3/4"
3/8"
1"
1/2
CALL US - COLORS
AVAILABLE UPON
REQUEST
Use With
Black
Red
24 - 16 ga.
18 - 14 ga.
14 - 10 ga.
12 - 8 ga.
10 - 6 ga.
8 - 2 ga.
1 - 2/0 ga.
1/0 - 4/0 ga.
5664B
5665B
5666B
5667B
5668B
5669B
5670B
5671B
5664R
5665R
5666R
5667R
5668R
5669R
5670R
5671R
Black
Red
Blue
White Green
Yellow
Clear
Heat-Shrink
Tube Kits
Ž Dual wall inner surface lined with adhesive sealant
Ž
506391
506590
506591
506790
Part No.
Description
"LACKDUALWALL&LEXTUBEPCSLENGTH
2DBLKDUALWALL-AGNA4UBEPCSLENGTH
"LACK0RIMARY4UBEPIECESLENGTH
COLORSSINGLEWALLPIECESLENGTHRED
BLACKBLUEYELLOWWHITEGREEN
"LACKANDCLEAR3PLICE4UBEPIECESLENGTH
Split Loom
Ž Shields wire, cable and hose from
Ž Convoluted design stays flexible at
Ž
Ž
Ž
heat, shorts and corrosion
Black nylon, 6" construction meets
or exceeds SAE standards
Split enables easy installations
Nylon Split Loom -40°F to
+300°F (-40°C to +149°C)
POLYETHYLENE
SPLIT LOOM
AVAILABLE IN RED
UPON REQUEST
Spiral Wrap
Ž
Ž
Part No.
Polyethylene Split Loom -40°F
to +200°F (-40°C to +93°C)
Inner Diameter Size
Part No.
Expandable Sleeving
Ž Fray-resistant, cuts with scissors
Ž High abrasion-resistant polyethylene
Ž Increased braid density for better
Spiral protective
sheathing wraps on like
tape
Temperature range
``
coverage
Ž Polyethylene
Ž€]=!!``
Ž Allows flexible routing
and break outs
Ž Prevents kinking and
Ž
Inner Diameter Size
all temperatures for easy routing
Flame retardant, polypropylene,
split loom also available; meets
UL-94V2 rating
curling of wires
Insulates cables,
absorbs vibration
and protects wires
I.D. Size
Black
Natural
Nominal
Size
Expansion Range
Minimum Maximum
Part No.
Cable Management
Ž
Ž
which melts when heated: permanently seals
connection as tube cools and shrinks
SpiceTube shrinks 4:1 when heated
Has the most sealant of any heat-shrink tube
offered
Economical single wall heat-shrink tube ideal for
general purpose applications
See the videos on
using protective loom
and heat-shrink tubet
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61
Terminal
Protectors
Ž Protects battery terminals from shorts
Ž Reduces the risk of battery explosion
Ž
Ž
Ž
caused by sparks
High temperature PVC construction
!{{
Color-coded for easy polarity
identification
Conforms to SAE J1128 dielectric
specifications … meets USCG
requirements
Straight Clamps
Fits Gauge
Terminal Protectors & Vent Caps
62
Black
Red
"
"
"
"
"
2
2
2
2
2
Straight Clamps –
Snap Fit
Medium Duty Starter
Fits Gauge
Black
Red
"
"
2
2
Snap-On
Insulator
Description
GASNAPONRED
GASNAPONBLK
B
Inside Dimensions
A
B
Fits Gauge
Black
Red
"
"
"
"
2
2
2
2
Straight or Angled Lug
Part No.
2
"
Automotive Lug
Fits Gauge
Red
2
Heavy Duty Starter
A
Fits Gauge
Black
"
Black
Red
"
"
2
2
Fits Gauge
Black
Red
"
2
Elbow Terminals
Right
Red
Fits Gauge Black
" 2
" 2
" 2
Left
Black
Red
"
"
"
2
2
2
Garden
Tractor and
L Terminal
Fits Gauge
8, 6, 4
8, 6, 4
Elbow Style
Right elbow
Left elbow
Black
Red
5709B
5710B
5709R
5710R
Dual-Post Insulator
Ž Attach with cable ties
Ž UL94 V-2 rated and
RoHS compliant
NEW
1 ga. maximum
4/0 ga. maximum
Fits Gauge
1/0 gauge maximum
4/0 gauge maximum
Fits Gauge
1&2
1/0 & 2/0
2/0 & 3/0
4/0
Black
Red
5725B
5726B
5774B
5777B
5725R
5726R
5774R
5777R
Black
Red
5712B
5713B
5712R
5713R
Military Style
Ž Fits
terminals on
page 27
NEW
Side Terminal Cover
Black
Red
5707B
5707R
Tab Insulator
Fits Gauge
8-1
Black
Red
5711B
5711R
Fits Ga.
Marine Terminal – Fixed
Fits Gauge
1&2
1/0 & 2/0
Black
Red
5732B
5733B
5732R
5733R
8-2
8-2
2 - 2/0
2 - 2/0
3/0 - 4/0
Terminal
O.D.
.73"
.87"
1.03"
1.20"
1.37"
Black
Red
5741B
5743B
5745B
5747B
5749B
5741R
5743R
5745R
5747R
5749R
Tab Insulator Blue
Ž UL94 V-2 rated and
RoHS compliant
Marine Terminal – Swivel
NEW
Fits Gauge
Fits Gauge
Black
Red
Various gauges,
single or
multiple cables.
5705B
5705R
2 ga.- 2/0 ga.
2 ga.- 2/0 ga.
3/0 ga.- 4/0 ga.
Terminal
O.D.
1.03"
1.20"
1.37"
Part No.
5745BLU
5747BLU
5749BLU
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Terminal Protectors & Vent Caps
Flag Clamps
63
OEM Style Caps
Lead Free Terminal Protector
SB and SBX
Safety Boots
Ž The first step to keeping the
terminals clean when equipment is disconnected
Fits Gauge Black
Red
Ž Safety boots are a Quick
Cable innovation and unique
product
CALL US –
PRIVATE BRANDING
IS AVAILABLE
Ž Boots can be customized to fit exactly by cutting the
opening to fit the cables being used
Top Post Rigid Battery Cap
Black
Red
Ž Protect SB and SBX connectors from impact damage,
provide strain relief for the cables, help prevent accidental arcing, seal out acid, dirt and moisture, and fit
all major brands of connectors
Protective Caps
Side Post Rigid Battery Cap
Black
Red
Lawn and Garden Post Cap
Terminal Protectors & Vent Caps
Black
Red
Heavy Duty
Type-T and
Group 31-T
Black
Red
Nylon
Marine Cap
5/16"
3/8"
Black
Red
Part No.
Quick SB/Safety Boots
®
Amps Gauge Range Part No.
Quick SB/
Protective Kit
(Boot & Cap)
®
Amps Gauge Range Part No.
Quick SBX Safety Boots
®
NEW
Connection
Point
Insulator
Red
64
Amps
Amps
Part No.
Battery Vent Caps
Bayonet Vent Cap
Ž Replaces a standard cap
Ž Installs with 1/4 turn
Ž Comes in four colors: yellow, red, white
and blue
Econ-O-Flip Vent Cap
Ž No need to remove vent cap … flip and fill
Ž Installs with 1/4 turn
Ž Snap lock lid
Ž Design includes a flame- and spark-retardant barrier
Description
Part No.
"AYONETSTYLEVENTCAPnYELLOW
"AYONETSTYLEVENTCAPnRED
"AYONETSTYLEVENTCAPnWHITE
"AYONETSTYLEVENTCAPnBLUE
Description
Part No.
%CON/&LIPSTYLEVENTCAP
Description
Part No.
7ATERMISERSTYLEVENTCAP
215900
that allows gases to pass out of the battery
Watermiser Vent Cap
Ž No need to remove vent cap … flip and fill
Ž Installs with 1/4 turn
Ž Special medium in the cap collects electrolytes during
charging and returns them to the battery
Low Profile Vent Cap
Ž 1/2" high
Ž Installs with 1/4 turn
Ž Has acid splash baffle
Ž Reduces vapor loss
High Profile Vent Cap
Ž
Ž Installs with 1/4 turn
Ž Has acid splash baffle
Ž Reduces vapor loss
1" high
Water Me Sensor – Vent Cap Style
Ž
Ž Standard vent cap installation
Ž Flashing green light indicates proper water level
Ž No light indicates water needs to be added
Monitors for low water level
Description
Part No.
,OWPROFILESTYLEVENTCAP
Description
Part No.
(IGHPROFILESTYLEVENTCAP
Description
Part No.
Terminal Protectors & Vent Caps
Ž Snap lock lid
7ATERMESENSORnVENTCAPSTYLE Water Me Sensor – Probe Style
Ž Monitors for low water level
Ž Easy installation
Ž Installs in any cell
Ž Flashing green light indicates proper water level
Description
Part No.
7ATERMESENSORnPROBESTYLE
Battery Cap Tool
Ž Makes it easy to remove and
install bayonet style caps
Ž Ideal for industrial maintenance,
golf carts, shops, etc.
Description
Part No.
"ATTERYCAPTOOL
NEW
See the videos
that feature
terminal protectors
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65
Leadheads for Every Application
1
2
1 Standard
Ž Standard leadheads used throughout the industry
Ž Available in straight, offset and 2 or 3 holes
Ž Cable gauge from 2 to 4/0, depending on use
Ž Large bore, standard on industrial batteries, and small bore,
used for deep cycle batteries
2 Universal
Ž A straight-style leadhead, specially designed to be burned
3
4
Typical Construction
Methods
Ž Specific construction will vary between different
types of leadheads and cable assemblies
Ž Engineering and technical assistance always
available
Post hole 15/16" (.937", 24mm)
5% antimonial lead for durability
on to intercell connectors
Ž Reduce inventory of cables but maintain high levels of
Available in black or red insulation
coverage
Material Handling
Ž Available in 60" and 120" pre-molded lengths
3 Cone and Thimble
Ž Two versions … maintenance-free (new and patented)
and standard
Ž
Make or repair leadheads without the use of a torch,
ideal in flame-free environments
QuickFlex cable, soft bare #30 copper
wire, Class K, rope stranded for
maximum flexibility, conforms to ICEA/
NEMA welding cable requirements;
meets or exceeds ASTMB-172.
4 Fast Charge Leadheads
Ž Engineered for fast charge and other high current applications
Ž Heavier, thicker lead pads
Ž One offset hole or dual path
Ž Available in 60" and 120" pre-molded lengths
Custom Leadhead Assemblies
Ž Custom leadhead and cable assemblies made to your
specifications
Ž All styles, lengths, gauges, AWG or metric, etc.
Ž ISO registered manufacturing facility
Ž Fast quotes, fast and dependable service
66
EPDM insulation rated 600 volt
=!!!<“`
`flame-, abrasion-,
tear- and cut-resistant, impervious to
battery acid, oil and grease
Copper wire hot-tinned for maximum
bond to lead
Anti-pullback lock pin
Cable deeply embedded in lead,
preventing insulation pull-back
Internal silicone seal under insulation
prevents corrosion, sealing out acid
and water; a Quick Cable exclusive,
patent pending
Leadheads – Standard Bore
Straight
Length
Cable
Gauge Inches Meters
Length
One end
terminated
Two ends
terminated
Number of Ends
Terminated
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
Part No.
Black
Red
Ž 15/16" post hole (.937", 24 mm)
Ž Full construction details shown on
previous page
Ž Fine-stranded copper conductor,
tin-plated, for maximum conductivity,
flexibility and corrosion resistance
Ž Pre-made lengths listed here
Ž Color-coded for easy polarity
identification
Ž Custom cables, any length,
gauge, etc., can be made to your
specifications
Offset – One Post Hole
Length
One end
terminated
Two ends
terminated
Length
Cable
Gauge Inches Meters
Number of Ends
Terminated
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
Part No.
Black
Red
See the series of
videos on material
handling.
Offset – Two Post Holes
Length
Cable
Gauge Inches Meters
Length
Two ends terminated
One end terminated
Number of Ends
Terminated
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
3.00" Hole Centers
3.75" Hole Centers
Black
Red
Black
Red
Offset – Three Post Holes
Post hole centers
Length
Two ends terminated
One end terminated
Small Bore
Length
One end
terminated
Two ends
terminated
Length
Cable
Gauge Inches Meters
Length
Cable
Gauge Inches Meters
Number of Ends
Terminated
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
Number of Ends
Terminated
/NE
4WO
Part No.
Black
Red
3.00" Hole Centers
3.75" Hole Centers
Black
Red
Black
Red
Material Handling
Post hole centers
Ž 3/4" post hole (.75", 19 mm)
Ž Designed for SAE posts on deepcycle batteries
Ž Silicone seal keeps moisture and
acid out, extending cable life
Ž Fine-stranded copper conductor,
tin-plated, for maximum conductivity,
flexibility and corrosion resistance
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67
Leadheads – Universal
Ž A straight-style leadhead, specially
designed to be burned onto intercell
connectors
Ž Reduce inventory of cables but
maintain high levels of coverage
Ž Available in 60" and 120" pre-molded
lengths
Ž Use with intercells or other leadheads
Ž Fine-stranded copper conductor,
tin-plated, for maximum conductivity,
flexibility and corrosion resistance
Length
Cable
Gauge Inches Meters
Number of Ends
Terminated
/NE
4WO
/NE
4WO
/NE
4WO
/NE
4WO
Part No.
Black
Red
Length
One end
terminated
Two ends
terminated
Post hole 15/16" (.937", 24 mm)
Ž Red or black insulation
Ž Allows you to locate negative and
positive cables more conveniently
for applications
5% antimonial lead
for durability
Ž Use our leadhead post mold to make
your power take-offs when burning
on universal leadheads
Copper wire hottinned for maximum
bond to lead
QuickFlex cable, soft
bare #30 copper wire,
Class K, rope stranded
for maximum flexibility,
conforms to ICEA/
NEMA welding cable
requirements, meets or
exceeds ASTMB-172
Cable deeply embedded
in lead, preventing
insulation pull-back
EPDM Insulation Rated
600 volt temperature
!<“`
`flame-,
abrasion-, tear- and
cut-resistant, impervious
to battery acid, oil and
grease
Anti-pullback lock pin
Universal
leadhead allows
you options to
burn onto post or
between posts.
Internal silicone seal under
insulation prevents corrosion,
sealing out acid and water, Quick
Cable exclusive, patent pending
Available in black
or red insulation
Material Handling
Post Mold
Ž Create a post
Ž Enables you
on batteries
or intercells
to add a leadhead where
needed
Ž Post mold is
tall enough
that when a
leadhead is
attached, the
post will burn
down and
fill leadhead
cavity, creating tight seal
Leadhead Drill
7/8"
3/4"
1/8"
1"
Description
Part No.
,EADHEADPOSTMOLD
Three flats on
shank prevent
spinning in
chuck
Extra tall flutes
improve drilling
depth in thick
leadheads,
wide flutes
prevent chip
pile-up
Electroplating
improves
corrosion
resistance
Ž For Leadheads, Fast
Charge Leadheads
and Intercells
Ž Use the battery's power source to
Ž Extra tall flutes allow
Ž Non-flame application
Ž 2 gauge, 68" long flexible welding
drilling depth of up
to 1" post
Ž 1" OD leaves a .70"
post
Ž Tool length 5"
Ž Center pin to guide
cable
Ž Heavy duty clamps
Ž Can be resharpened
Ž Use centerless drill
for deep bore
Ž Use lubricating oil
#510470
Centerless drill
68
weld on leadheads and intercells
drill straight
Tapered mold for
ease of release
Handle to break mold
free from new post
Carbon Arcing
Cable Assembly
Description
Part No.
,EADHEADDRILLFLUTES
#ENTERLESSDRILL
,UBRICATINGOIL
Description
Part No.
7ELDINGCABLEASSEMBLY
See the series of
videos on material
handling.
Intercell Connectors
Solid casting, no air pockets or voids
Ž Safe-burning, high-conductivity lead QuickLink
®
Ž Branded for quality assurance
Ž 3' antimonial lead, free of voids and porosity, greater
intercell
connectors
Ž Available in two thicknesses: High Capacity Intercells,
electrical conductivity
Ž Ultra Capacity Intercells have thicker strap and burn rings
same thickness as standard, and Ultra Capacity Intercells,
which are double the thickness of our High Capacity
ideal for Žfast charge• batteries
Ž Easier to identify … part number and center-to-center size
Ž Shrouds fit easily
molded into each intercell
Intercell Shroud
Same width and
length as standard
industry intercells
C to C (center-to-center)
3"
Easy-to-identify part number and
center-to-center size molded on
QuickLink
High Capacity
C-to-C Part No.
3"
215020
3-1/8" 215021
3-1/2" 215023
3-3/4" 215025
5"
215040
5-3/4" 215045
6"
215048
®
High capacity … .30"
Ultra high capacity … .60"
QuickLink
Ultra
C-to-C Part No.
3"
215120
3-1/8" 215121
Lead Stick Burn Bar
Ž Made of 3' antimonial lead
Ž Clean melting alloy, free of foreign
material, voids and porosity
Ž Sticks are 12" long (30.5cm.) and
2-Hole pictured
3-Hole and
4-Hole available
Color
Black
Black
Black
Black
Black
Black
Fits Intercell
Size
3" to 3-1/8" C-C
3-1/2" C-C
3-3/4" C-C
5" C-C
10-1/2" to 10-3/4" C-C
12-1/2" to 12-3/4" C-C
I.D. Part No.
4.59"
5.13"
5.19"
6.56"
12.25"
14.19"
215819B
215820B
215823B
215824B
215821B
215822B
For use with
universal
leadhead
Color
Blue
Blue
Fits Intercell
Size
3" to 3-1/8" C-C
3-1/2" to 3-3/4" C-C
I.D. Part No.
4.59" 215825
5.26" 215826
8D Bus Bar Terminals
Ž 3/8" positive and 3/8" negative
Ž used to convert top post 8D batteries to side
terminal for marine and heavy truck use
Ž Die cast lead with steel insert; packaged in bulk
weight 1 pound (.45 kg.)
1"
Description
Part No.
12" - 1 lb. lead stick
2599
3-1/2"
Small Bore "L"
Terminal
Ž 3/4" post hole (.75", 19mm)
Ž Converts SAE post to ŽL• terminal
Ž Used to adapt batteries to use in
Material Handling
215020-001
®
4"
floor scrubbers and golf carts
Description
L term., 1/4" & 5/16" (6 & 8 mm)
L term., 3/8" (10 mm)
Part No.
214960
214961
Description
Positive bus bar terminal
Negative bus bar terminal
Part No.
6994
6995
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69
Cone and Thimble Leadheads
®
1 Maintenance-Free Cone
1 Fusion Solder Thimble
Ž 5% antimonial lead for
Ž Same as thimble below,
durability with copper
reinforcing sleeve
Ž Post hole 15/16"
100% copper alloy tinplated for corrosion
resistance, only with
preloaded flux and solder
(Cutaway)
(.937", 24mm)
Ž Fits all major brands
Ž Patent pending
Ž Available in 1, 2 and 3
hole designs
Ž Perfect Solder connection
Eliminates the
need for periodic
tightening of the
thimble
of thimbles
every time, fast and
convenient
Gauge printed
on barrel
Barrel preloaded
with solder and
flux
Thimble ready
to use “Just add
Heat”
Ž Available in 2 gauge
Copper insert sleeve
is tin plated and
molded into lead cone
to 4/0, fits all brands of
cones
Ž Patented
2 Standard Lead Cone
Ž Original design
Ž Available in 1,
2 Crimp Thimble
2 and 3 hole
designs
Ž
Ž Tin plated
Ž Crimp with HexCrimp
Original design improved
CALL US – WE OFFER
IN MULTIPLE POST
HOLE CONFIGURATIONS
®
tool or solderable
Ž Fasteners sold separately
Color-coded
to match cable
gauge
Barrel accepts
two crimps
Crimpable with
HexCrimp® tool
Cones Fits All Gauge Sizes
2 hole cone
Standard lead cone … 1 hole
Standard Cones
Style
Material Handling
70
HOLE
HOLE
HOLE
HOLE
Center to
Center
n
3 hole cone
Maintenance-Free Cones
Part No.
Style
HOLE
HOLE
HOLE
HOLE
Center to
Center
n
Part No.
Thimbles
Cone/Thimble
Fasteners
Cone/Thimble Kits
Ž Kit includes cone, thimble
and hardware
Gauge
Crimp/solder Fusion solder
thimble
thimble
Gauge
GAUGE
GAUGE
GAUGE
GAUGE
GAUGE
GAUGE
GAUGE
GAUGE
GAUGE
GAUGE
GAUGE
GAUGE
GA
GA
GA
GA
GA
GA
Color
2ED
"LACK
2ED
"LACK
2ED
"LACK
2ED
"LACK
2ED
"LACK
2ED
"LACK
Crimp/
Solder
Part No.
Fusion
106101
106102
106103
Description
Part No.
Gauge Description Part No.
3TAINLESSSTEELBOLT
3TAINLESSSTEELFLATWASHER
3TAINLESSSTEELLOCKWASHER
&ASTENERKIT
GA
GA
GA
GA
#RIMP
&USION
#RIMP
&USION
Pre-Made Cables
Ž 10' cable with thimble at each end
Ž Red cable for positive
Ž Black cable for negative
Ž Fine-stranded copper conductor for
maximum conductivity and flexibility
See the series of
videos on material
handling.
Fast Charge Leadheads
Ž Leadheads specifically engi-
Ž Custom leadheads made to your
Ž Stock leadheads in 60" or 120"
Ž Fast quotes and delivery
Ž Fine-stranded copper conductor,
neered for fast charge or other
high current applications
lengths
Ž Red or black insulation Ž Internal silicone seal
insulation prevents
Ž One hole offset leadhead under
corrosion, sealing out water
Ž Dual path leadhead … 3" and acid, a Quick Cable
requirements
and 3.75" centers
exclusive (patent pending)
tin plated, for maximum conductivity,
flexibility and corrosion resistance
Length
Two ends
terminated
One end
terminated
Length
Cable
Gauge Inches Meters
60"
1.5
2/0
120"
3.1
60"
1.5
3/0
120"
3.1
60"
1.5
4/0
120"
3.1
Post hole
centers
Part No.
Black
Red
213053
213153
213055
213155
213057
213157
213052
213152
213054
213154
213056
213156
Length
Cable
Gauge Inches Meters
60"
1.5
1/0
120"
3.1
60"
1.5
2/0
120"
3.1
60"
1.5
3/0
120"
3.1
Length
One end terminated
Number of Ends
Terminated
One
Two
One
Two
One
Two
Two ends terminated
Dual-Path
Fast Charge
Leadhead
One hole
Fast Charge
Leadhead
Number of Ends
Terminated
One
Two
One
Two
One
Two
3.00" Hole Centers
3.75" Hole Centers
Black
Red
Black
Red
213021
213121
213031
213131
213041
213141
213020
213120
213030
213130
213040
213140
213025
213125
213035
213135
213045
213145
213024
213124
213034
213134
213044
213144
Leadhead Shrouds
Ž Color-coded for easy polarity identification
Ž Meets OSHA and USCG requirements
Straight
Offset
Universal
Right shown
Color
Black/right
Red/right
Black/left
Red/left
Part No.
215815B
215816R
215817B
215818R
Offset 2-Hole
Left shown
3.75"
3.0"
Center-to-Center Center-to-Center
Color
Part No.
Color
Part No.
Black/right 215800B Black/right 215804B
Red/right 215801R Red/right 215805R
Black/left 215802B Black/left 215806B
Red/left
215803R Red/left
215807R
Color
Black
Red
Part No.
215846B
215847R
Color
Black
Part No.
215840B
Fast Charge
Offset 3-Hole
Material Handling
Ž Protects system from electrical shorts between battery cells
Ž Reduces the risk of battery explosion caused by sparks
Ž High-temperature MDPE construction
Left shown
Color
Part No.
2/0, 3/0, 4/0 215850B
Red & black 215815R
Description
3.0" - 3.75" Black/right
3.0" - 3.75" Red/right
3.0" - 3.75" Black/left
3.0" - 3.75" Red/left
Part No.
215830B
215831R
215832B
215833R
CALL FOR
INFORMATION ON
CUSTOM IMPRINTING
OF SHROUDS
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71
SB Connector Contacts
Original Crimp Style and
Solder Style
SB Crimp Contacts
Gauge
Amp
Part No.
SB Fusion® Solder Contacts
Gauge
Amp
Part No.
Ž Use a crimp tool for
solid dependable
crimps
Ž Solid copper contact
Ž Excellent for general
commercial and industrial applications
Ž Final assemblies meet UL and CSA
specifications, when all components are
made and crimped with a UL-listed tool
Ž Contacts come with
pre-loaded flux and
solder
Ž Solid copper contact
Ž Contacts come ready
to use, just add heat
Ž Especially good in
presence of destructive vibration or
corrosive chemicals
Ž Fast and convenient
Ž Pullout strength better than any crimp
method (see chart on next page)
Ž Patented
Material Handling
SB Connector Housings
Housings
Amp
Gray
Gauge
Gray
Red
Blue
Red
CALL US – OTHER
HOUSING COLORS
ARE AVAILABLE
Blue
72
Yellow Green Orange
Red, gray and blue
housings – what’s the
difference?
Housings are color-keyed. This means
gray housings will only plug into gray
housings, not red or blue housings.
The color key feature makes it possible
for you to differentiate voltages of your
electrical circuits.
The industry color code guidelines are
listed below:
Housing Voltage
Red
24V
Gray
36V
Blue
48V
Housing Voltage
Yellow
12V
Orange
18V
Green
72V
SB Connector Kits
Ž Zits include contacts and housing
Ž One part number for everything
you need
Ž Smaller pack quantities
Relative Pullout Strength Comparison
Cable Size
250
MCM
4/0 Ga.
Crimp
Soler
Crimp Kit (1 housing, 2 contacts)
Amp
50
50
120
120
120
175
175
175
350
350
350
Gauge
10/12
6
6
4
2
4
2
1/0
2/0
3/0
4/0
Gray
Red
Blue
124101
124103
124121
124122
124123
124104
124105
124107
124108
124109
124110
124201
124203
124221
124222
124223
124204
124205
124207
124208
124209
124210
–
–
124321
124322
124323
124304
124305
124307
124308
124309
124310
Crimp kit
\1 housing and 2 contacts]
3/0 Ga.
2/0 Ga.
1/0 Ga.
®
Fusion Kit (1 housing, 2 contacts)
1 Ga.
2 Ga.
4 Ga.
6 Ga.
8 Ga.
Points represent average values
0
200
400
600
800
1000
1200
1400
1600
Pull Test Pounds
1800
Amp
175
175
350
350
350
Gauge
4&2
1/0
2/0
3/0
4/0
Gray
Red
125105
125107
125108
125109
125110
125205
125207
125208
125209
125210
Fusion kit
\1 housing and 2 contacts]
Weatherproof 300 Amp Industrial Connector
Ž Ndeal for equipment that is used outside „ agriculture,
construction, etc.
Ž Uses standard 35= amp contacts[ male and female
parts are required.
Ž 3=13== male connector kit includes housing, seals,
contacts not included[ blue
Ž 3=13=2 female connector kit includes housing, seals[
NEW
EXCLUSIVE
Description
Part No.
Male, 300 amp weatherproof
Female, 300 amp weatherproof
301300
301302
Power Poles
Contacts, Housings and Kits
Ž UQ and CSA certified
Ž Single pole contact housing
Ž Housings lock together to create custom
solutions
Ž Additional colors available
Ž Solid copper contact
Contacts (Crimp)
Amps
30
75
75
75
120
Gauge
16/12
12/10
8
6
6
Part No. Amps
120
123115
120
123130
180
123131
180
123132
180
123142
Gauge
4
2
4
2
1/0
Part No.
123143
123144
123153
123154
123156
Housings
Color
Red
Blue
Black
30 Amps 75 Amps 120 Amps
122270 122271 122272
122370 122371 122372
122470 122471 122472
180 Amps
122273
122373
122473
Material Handling
contacts not included[ blue
Kits (1 Housing, 1 Contact)
Color
Red
Blue
Black
Zits match housing amps.
16/12 Ga. 30 Amp 2 Ga. 120 Amp 1/0 Ga. 180 Amp
124270
124272
124273
124370
124372
124373
124470
124472
124473
See the videos on using
SB connectors and
related products.
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73
SBX Battery Connectors
Ž SBX connectors are similar to SB connectors,
but feature two additional smaller auxiliary
contacts for communication or monitoring circuits
SBX Contacts
Ž Available in 175- and 350amp ratings
Ž Solid copper contacts
Gauge
Amp
Part No.
SBX Kits
Ž Kit includes 2 contacts, 1 housing, 2 auxiliaries
with securing pins, 2 cable ties for cable management
Ž One part number for everything you need
Gauge
Amps
Gray
Red
Blue
Yellow
SBX Auxiliary Kit
Description
3"8AMPCONTACTREPLACEMENTKIT
Part No.
SBX Housings
Ž Housings available in four colors
Ž Available in 175- and 350-amp ratings
Red
Blue
Yellow
Gauge Amps Gray
MM See the series of
videos on material
handling.
EBC/DIN Battery Connectors
Male DIN Connector Kits
Material Handling
Gauge
Amp
WAUXTIPS
WAUXTIPS
WAUXTIPS
WAUXTIPS
Part No.
Ž DIN connectors conform to
specification DIN43589-1 except the
cable barrel fits American Wire Gauge
(AWG) cable instead of metric wire
Ž Ideal for North American fast charging
systems because DIN connectors
have greater current carrying
capacity compared with standard SB
connectors
Ž In addition to two large round contacts,
up to four auxilliary contacts can
be used for battery monitoring and
charger applications
Male kit
Male DIN
connector
Female DIN Connector Kits
Gauge
Amp
WAUXTIPS
WAUXTIPS
WAUXTIPS
WAUXTIPS
Part No.
Ž Kits include connectors, housing and
auxiliaries (two 14/18 upper and two
14/18 lower auxiliaries)
Ž Hexagon voltage key for 24-, 36-, 48-,
72-, 80- and 96-volt systems
Ž Handle available separately
80 AMP DIN KITS AVAILABLE.
CALL US FOR DETAILS.
Female kit
Female DIN
connector
Male Connectors
Gauge
Amp
Description
Part No.
7ITHHANDLE
7ITHHANDLEAUXILIARYTIPS 7ITHHANDLEAUXILIARYTIPS Female Connectors
160 amp male kit
74
Gauge
Amp
Description
Part No.
7ITHHANDLE
7ITHHANDLEAUXILIARYTIPS 7ITHHANDLEAUXILIARYTIPS 160 amp
female kit
SB and SBX Accessories
SB & SBX Manual Releases
Ž
Extra strong, epoxy
coated, steel structure;
smooth procedure
for connecting and
disconnecting SB
housings; maintains
correct alignment for
connectors; attach
using supplied
hardware
SB Manual Releases
Locking Half
AMPS
AMPS
Contains
Mounting Half
Manual
release kit
AMPS
AMPS
Part No.
,OCKINGHALFCABLECLAMP
LOCKOUTSPRINGMACHINE
SCREWSNUTSANDLOCKWASHERS Contains
Part No.
-OUNTINGHALFMACHINE
SCREWSNUTSANDLOCKWASHERS SBX Manual Release Kits
Locking Half
AMPS
AMPS
Contains
Part No.
,OCKINGHALFCABLECLAMPLOCKOUTSPRING MACHINESCREWSNUTSANDLOCKWASHERS Mounting Half
Contains
Part No.
AMPS
AMPS
-OUNTINGHALFMACHINESCREWS
NUTSANDLOCKWASHERS
SB Handle
T Handle
Amps
Part No.
Ž Coated steel
NEW
A-Frame Handles
DIN Manual Release
Ž Use with DIN connectors
Contains
Amps
Amps
Part No.
Amps
Part No.
Part No.
-ANUALRELEASEBRACKET -ANUALRELEASELEVER
Cable Clamps
DIN Handle Kit
Amps
Part No.
*
Contains
Part No.
4WOPIECEHANDLEKIT
Cable Tower
Ž Designed for industrial
battery and charger
cables
Ž Longer cable life
Ž Less damage to con-
Unique
non-conductive
cable clamp
included with
each cable
tower
Amps
Part No.
SB Lock Box
Ž Made of durable polypropylene
Ž Fits SB, SBX and DIN connectors
Ž Fits 50-, 175- and 350-amp
nector plugs
Ž Safer working
connectors
conditions
Ž Hasp has two padlock posi-
127602-001
hanger bracket
127601-001
3-hole replacement
clamp
SB Extraction Tool
40" steel pole, clear zinc dichromate plated to prevent corrosion
Ž
Steel enclosure for safety,
no pinch points
Ž
Internal 8" heavy duty spring
allows pole to tip and return to
upright position
Ž
tions for OSHA lock-out/tag-out
programs
Lock-out the charger, truck
and battery
Lock together to complete
charging cycle, battery cool
down, proper battery rotation,
etc.
Patent pending
7/16" aircraft quality mounting
bolt, split washer and nut
Description
4OWERANDHOLECLAMP
HOLEREPLACEMENTCLAMP
(ANGERBRACKET
#ABLETOWERMOUNTINGBRACKET
Part No.
LOCK-OUT
LOCK-TOGETHER
Description
3"LOCKBOX
Material Handling
*For use without handle
Amps
Part No.
Safety Lockout
Amps
Part No.
Safety Lockout
(Lock not included)
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75
Quick Crimpers
®
Quick Crimp 250, 250 Pro
and Quick Crimp 100
Tools
Ž Comfortable hand grips
Ž Application data listed
Ž
Ž
Ž
Ž
Quick® Crimp 250
4255-001M
76
Optional ratchet
Ž
on tool
Adjustable rotating dies
always in tool
Crimps 8 … 4/0 gauge
Bench-mount also
attaches to wall, service
truck, etc.
All Quick bench
crimpers now feature
Reactive Load (RL)
Technology reducing
crimp effort by 30%
Made in U.S.A.
Quick® Crimp
250 Pro
4258-001
Quick® Crimp
250
4255-001
Ž Designed for
medium and
heavy duty …
crimps 8 through
1 gauge cable
Quick® Crimp
100
4247-001
2 YEAR LIMITED
WARRANTY
!,,15)#+#2)-04//,3!2%
02/4%#4%$"9!9%!27!22!.49
4(%,/.'%34).4(%).$53429
Crimp Options
Quick
Quick Crimp Quick Crimp Quick Diamond Quick Crimp Lug Crimp
Tool
250 Pro
250
100
Crimp
Length 34" Length 26" Length 26" Length 19" Length 26"
2
2
2
2
2
Style
(ANDHELD
(ANDHELDW2ATCHET
"ENCH-OUNT
"ENCH-TW2ATCHET
Ž Designed specifiŽ
Ž
-2
-2
n
n
-2
B-Crimping Tool
Ž Designed specifically for crimping lead
free connectors
cally for the MAX
Lug series
One die set
crimps all MAX
Lugs
Creates hex
pattern
NEW
Description
Part No.
"ENCHMOUNTTOOL
"CRIMPDIES
$
Tools
MAX Lug
Crimper
-2
Portable Bench Mount Kit
Ž Take your bench crimper anywhere
Ž Very stable and portable
Ž Kit includes I-piece welded, powder-coated
base assembly and four cap screws with
washers and nuts
NEW
Crimper and dies sold separately
Description
Part No.
0ORTABLEBENCHMOUNTKIT
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77
Description
Part No.
1UICK3TRIP,3nLINEARCABLESTRIPPER
2EQUIRESCABLEGUIDESASSHOWNBELOW
Ž Industrial quality, strips up to 1000'/300
Ž
Ž
meters of cable per hour, 8 gauge to
4/0 and 250 MCM
Bare copper has a higher scrap value
than insulated cable
Designed for stranded copper cable
insulated with plastic or rubber such as
EPDM, Neoprene , PE, PP, PVC, TPE,
TPR, etc., with or without paper, jute
or foil liner
New primary wire guide for 16 - 10
wire gauge
Machine comes with cutting blade,
hardened M2 tool steel (replacements
available) and hex key for installation
of cable guides
Cable guides sold separately; guides
are required and do not come with
the machine
One-year limited warranty on machine
Engineered and manufactured in the
U.S.A. by Quick Cable
Cable Guides
#ABLEGUIDEnGAUGE
#ABLEGUIDEnGAUGE
#ABLEGUIDEGAUGEn-##ABLEGUIDESSETOFn-#-
0RIMARYWIREGUIDEnGAUGE
®
Ž
Ž
Ž
Ž
Ž
Replacement Blade
#UTTERBLADE
Battery and welding cable
Ž
Ž
Ž
Machine Specifications
6" x 4" x 4.25" (15 x 10 x 11 cm)
3.6 pounds (1.64 kg)
Two mounting holes in the base for
3/8"/10 mm bolts
See the video on
using the QuickStrip
LS Tool
Primary wire
Cub™ Crimper
Ž Designed for light and medium duty applications
Ž Crimps cast copper connectors up to 1 gauge
Ž
Ž
Ž
and MAX Lugs and MagnaLugs up to 1/0
Adjustable crimp dies are always in tool
Comfortable insulated grips; 15" overall length
1-year warranty
Tools
Brute™ Hammer
Crimper
Ž Inexpensive and simple crimping tool
Ž Crimps 8 - 4/0 gauge
Ž Spring-loaded pin locks in •upŽ position
Ž
Description
#UBCRIMPER,EVERSTYLECRIMPINGTOOL
WITHONEYEARLIMITEDWARRANTY
#UBREPAIRKIT4WOHEXDIESTHRU
GAUGE4WOPINSWITHSPRINGSTWO
,BRACKETSANDTWONUTS
for loading connector and cable; when
released, pin holds connector securely
during crimping
6-month warranty
Description
78
Part No.
+
Service
Parts for
Crimpers
Quick® Crimp 250 die set 4255-001K
Crimper Type
Description
1UICK#RIMP
4WOCOLORCODED1UICK#RIMPDIESTHROUGHGAUGE
$
1UICK#RIMP
4WOCOLORCODED1UICK#RIMPDIESTWOCONICAL
SPRINGSFOURSNAPRINGSANDTWOHARDENEDHEXPINS
+
4WOCOLORCODEDDIAMONDDIESTHROUGH-#-
$
4WOCOLORCODEDDIAMONDDIESTWOCONICALSPRINGSFOUR
SNAPRINGSANDTWOHARDENEDHEXPINS
+
-!8,UG#RIMP
4WOCOLORCODEDHEXDIES
$
1UICK#RIMP
4WOCOLORCODEDHEXDIES
$
1UICK#RIMP
4WOCOLORCODEDHEXDIESTWOCONICALSPRINGSFOURSNAP
RINGSANDTWOHARDENEDHEXPINS
+
1UICK#RIMP
"ENCHMOUNTKITFORHANDHELDTOOL
+
1UICK#RIMP
5NIVERSALDIESET
5$+
!LL
4WOCONICALSPRINGSFOURSNAPRINGS
1UICK$IAMOND
#RIMP
1UICK$IAMOND
#RIMP
"RUTEHAMMERSTYLE
CRIMPINGTOOLnCRIMPS
CONNECTORSTHRUGAUGE
3IXMONTHLIMITEDWARRANTY
Part No.
Part No.
Quick Crimp Pneumatic
®
The Quick Crimp Pneumatic is a second generation, fully-automatic air-powered crimp
tool designed for high volume cable crimping. It operates on standard shop air, 80-100
psi (5.5-7.0 bar) and develops up to 20,000 pounds of crimp force (88,900 N).
Ž Crimps all popular styles of battery and
Ž
Ž
Ž
Ž
Straight
Elbow
Flag
OEM lead free
Ž
Ž
Ž
Lugs
NEW
DIN female
DIN male
SB and SBX
Brazed seam
Ž
Ž
Ž
Ž
electrical connectors 8-4/0 gauge
Uses standard Quick Cable crimp dies
3 second quiet crimp cycle
Pullout tests exceed UL requirements
Automatic controls to insure complete
crimp cycle
Turnkey operation: bolt it down, connect
the air supply and go to work
Heavy-duty heat-treated and powder
coated steel frame
Overall 28"L x 16"W x 27.5"H (71 x 40.5
x 70 cm)
Weight 130 lb. (59 kg)
Requires 3/8" (10mm) mounting bolts
Manufactured by Quick Cable in U.S.A.
Quick die change without tools
Safety Features
Ž Guarded foot control
Ž Lexan guard with safety interlock for
®
crimp area
Description
(EX
$IAMOND
-!8,UG
"RAZEDSEAMFLAG
,EAD&REE
5NIVERSAL!
5NIVERSAL"
Part No.
$
$
$
5$!
5$"
Tools
Dies for Quick Crimp
Pneumatic - Part No. 420550
Dies for First Generation
HexCrimp Pneumatic Part No. 420500
Hex Crimp Pneumatic requires
special die sets. However, tools can
be retrofitted to use all standard die
sets. Contact Quick Cable for more
information.
Description
(EX
-!8,UG
"RAZEDSEAMFLAG
Part No.
Engineered
and manufactured
by Quick Cable in
U.S.A. patented and
patents pending
See the video on
using the Quick Crimp
Pneumatic tool.
®
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79
™
QuickCutters and Strippers
QuickCutter 250 and QuickCutter 500
™
™
Ž Handheld and bench-mount models
Ž Bench mount also attaches to wall, service truck, etc.
Ž QuickCutter 250 has 22" overall length for easier
cutting
Ž Blades made of 1075 carbon
QuickCutter 250 hand-held
4285-001
Ž
Ž
steel, hardened for long life,
can be resharpened
Made in U.S.A.
6-month warranty
NEW
QuickCutter 250 bench mount
4285-001M
Description
Part No.
1UICK#UTTERnHANDHELDCUTTERUP
TO-#-
1UICK#UTTERnBENCHMOUNTCUTTER
UPTO-#-
-
1UICK#UTTERnHANDHELDCUTTERUP
TO-#-
1UICK#UTTERnBENCHMOUNTCUTTER
UPTO-#-
-
QuickCutter 500 hand-held
4287-001
Adjustable, Close Quarters,
Ratcheting 500 MCM Cutter
NEW
Ž For cutting single-strand, multi-strand, fine-wire
Tools
Ž
Ž
Ž
Ž
Ž
aluminium and copper cables
Lightweight, works with and without ratchet
Forged cutting head, high-strength aluminum tube arms
Two-component handles can be adjusted based on
working conditions; adjusts from 15" - 23"
Replaceable cutting head
Not suitable for steel wire
Forged cutting head
is replaceable
Description
Part No.
2ATCHETING-#-CUTTER
QuickCutter 1
™
Ž Cuts cable up to 2/0 gauge
Ž 9" size, fits any tool box
Ž Ergonomic, insulated grips
Ž 6-month warranty
Description
1UICK#UTTERnMADEOFFORGEDSTEEL
WITHINSULATEDGRIPS#UTSCABLEUPTO
GAUGESIXMONTHLIMITEDWARRANTY
QuickStrip Cable Strippers
™
Ž Strip up to 777 MCM cable
Ž Includes spare blade
Ž 6-month limited warranty
4217
80
4215
Description
Part No.
Part No.
1UICK3TRIPBATTERYCABLESTRIPPERn
3TRIPSINSULATIONFROMCABLETO
GAUGESIXMONTHLIMITEDWARRANTY
2EPLACEMENTBLADE
1UICK3TRIP0ROBATTERYCABLESTRIPPERn
(ASTWOCABLEHOLDERSSTRIPSGAUGE
TO-#-
2EPLACEMENTBLADE
Primary Wire Tools
Crimping and Cutting Tools
Ž
Ž
gauge stranded or 18-8 AWG solid
Crimps insulated and non-insulated
connectors
Cuts 4-40, 6-32, 8-32, 10-24 and
10-32 bolts
Ž Cuts, strips and crimps as standard tool,
Ž
but adds serrated plier nose and metric
stripping
Cuts 6-32, 8-32 and 10-32 bolts as well
as M3.5, M4 and M5 metric sizes
Ž Cuts and strips wire 22-10 gauge
Ž Crimps insulated and non-insulated
connectors
Ž Cuts 4-40, 6-32, 10-24 and 10-32
bolts
Ž Cuts and strips wire gauges
Ž
24-10
Convenient spring action
Ž Cuts and removes jacket all
Ž
in one motion
Professional grade
Ž Three jaw styles: PVC, OEM,
Ž
Gardian’ terminals
Ratchet requires full crimp before
reopening
Heavy Duty Cutter/
Crimper
Description
Part No.
(EAVYDUTYCUTTERCRIMPER
Cutter/Stripper with Pliers
Description
Part No.
#UTTERSTRIPPERWITHPLIERS
Standard Cutter/
Crimper Tool
Description
Part No.
3TANDARDCUTTERCRIMPERTOOL
Wire Stripper
Description
Part No.
7IRESTRIPPER
Electrician's Automatic
Wire Stripper
Description
Part No.
%LECTRICIANgSAUTOMATICWIRESTRIPPER
Tools
Ž Cuts and strips copper wire 22-10
Heavy Duty
Ratchet Crimpers
Description
Part No.
2ATCHETCRIMPERn'ARDIAN™TERMINALS
2ATCHETCRIMPERn/%-TERMINALS
2ATCHETCRIMPERn06#TERMINALS
Wire Loom
Cutting Tool
Description
Part No.
,OOMCUTTINGTOOL
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81
Battery Maintenance Tools
Pointer Style
Hydrometer
Hydrometers
Ž Professional quality for highest accuracy
Ž Precision graduated specific gravity float
Ž Thick wall plastic
Ž
A
Ž
B
C
body resists
breakage
Direct dial scale
features oversize
markings
Step-by-step
instructions on body
Picture
Description
Part No.
A
B
Mini hydrometer - plastic
Commercial hydrometer - plastic
120147
120149
Description
Part No.
C
Commercial hydrometer - glass
120152
Pointer hydrometer tester - plastic
120151
Filler Bulb/Filler Jug
Description
Part No.
Battery filler bulb
Battery filler jug
120162
120161
Bulb
Ž Acid-resistant rubber bulb, 6-ounce capacity
Ž Flexible 6" vinyl nozzle for easy vent access
Ž Bulb stores upright … eliminates acid drip
Jug
Ž Automatic filler stops flow at proper level
Ž Acid-proof polyethylene
Ž 2-quart capacity, can be used with acid
or water
Circuit Tester
Description
Crome plated electric circuit tester
Part No.
420184
Tools
Safety Glasses
Description
Polycarbonate safety glasses
Part No.
120101
Side Terminal Brush
Description
Brass side terminal brush
Part No.
120122
Power Brush
Description
120117
Ž Reversible
Ž For 5/16" and 10 mm
82
Ž Works on 6, 12 or 24-volt circuits
Ž Screw cap protects insulation probe
Ž Chrome plated solid brass body
Part No.
Power brush – marine
Power brush – standard
120117
120118
Power brush – side terminal
Power brush – group 31 and GC2
120119
120120
Ž Protects eyes from acid splatter or explosion
Ž Molded polycarbonate with side shields
Ž Brass wires securely embedded on two sides
Ž Shaped to clean terminals, connectors and
bolts
Ž 5/16" hex in handle services GM connectors
Ž Fits 3/8" power drill chuck
Side Terminal
Ratchet Wrenches
Description
120195
Part No.
Side terminal ratchet – 5/16"
Side terminal ratchet – 5/16" + 10 mm
120195
120200
Side terminal ratchet – long handle 5/16"
120201
120201
120200
5 Piece Professional Battery Tool Kit
For those who earn their living working around batteries.
High quality forged and machined tools, made in USA.
You’ll see, feel and appreciate the difference.
Ž Includes:
• 120205 battery terminal puller
• 120206 5/16" long side terminal ratchet
and 10 mm long side terminal ratchet
• 120207 battery nut pliers
• 120208 battery terminal cleane
Spreader
• 120209 battery terminal brush
Part No.
120290
Post Terminal Brush
Ž Corrosion-resistant self-contained brush set
Ž Inner bristles clean post terminals
Ž Conical outer bristles clean cable connectors
3 in 1 Brush
Ž Post terminal
Ž Side terminal
Ž Auxiliary brush
Angled Battery Pliers
Ž Offset nose designed for close quarter work
Ž Narrow jaws securely grip corroded hardware
Ž Insulated handle reduces short circuit risk
Clamp Connector Lifter
Ž Removes connector without damaging top post
Ž Adjusts to any clamp connector width and thickness
Ž Vinyl-dipped non-slip handle resists acid
Clamp Spreader/Reamer
Ž Forged steel design evenly spreads connector
Ž Use serration to ream clamp
Ž Vinyl-dipped non-slip handle resists acid
Battery Carriers
Strap Carriers
Ž Economical design for post terminal use only
Ž Double grip jaws lock automatically
Ž Non-conductive plastic strap is acid-resistant
Description
Part No.
Post terminal brush
120121
Description
Part No.
3-in-1 brush – post terminal, side
Terminal, auxiliary brush
120110
Description
Part No.
Angled battery pliers
120194
Description
Part No.
Clamp connector lifter
120191
Description
Part No.
Clamp spreader/reamer
120192
Description
Part No.
Scissors battery carrier – standard
Side lift battery carrier
120153
120154
Strap battery carrier
Scissors battery carrier – wide
Strap battery carrier
120155
120158
Tools
Description
5 piece professional battery tool kit
NEW
120155
120160
Side Lift Carrier
Ž Best quality for all battery types and sizes
Ž Adjustable notches securely lock in place
Ž Features bicycle grip handle and sidewall pads
120160
120154
Scissors Carriers
Ž For use with side or top terminal batteries
Ž Self-adjusting jaw fits up through Group 31
Ž Reinforced rubber strap is non-conductive
120153
120158
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83
Digital and Analog Battery
Testers, Multi-Charging Bus Bar
12-Volt Digital Battery
Resistance Tester
Description
Part No.
6DIGITALBATTERYRESISTANCETESTER
Ž Fast … test results in seconds
Ž Safe … no heat, no sparks, no load, uses
Ž
Ž
Ž
Ž
Ž
Ž
Patented Technology
Analog Battery Load Tester
Description
Part No.
!NALOGBATTERYLOADTESTER
Tools
Analog Battery Load
Analyzer
Description
Part No.
!NALOGBATTERYLOADANALYZER
new patented DYNAMIC RESISTANCE
technology
Accurate digital readouts, no mistakes
Compact … easy to use, handle and store
Friendly …international multi-rating system:
SAE, DIN, ENC2
Flexible … on or off vehicle testing
Automatic shut off for extended battery life
Saves time … tests discharged batteries
down to 9 volts; no need to charge before
testing
Ž Pre-set load
Ž 100-amp (12V) and 50-amp (6V) rating
Ž Voltmeter for state of charge, cranking,
Ž
charging and starter tests
Ideal for automotive, marine, motorcycle,
RV
Ž Variable load with carbon pile
Ž 500-amp (12V) rating
Ž Large easy-to-read voltmeter for cranking,
charging, and starter tests
Ž Ammeter for load, alternator/regulator tests
Ž Heavy duty color-coded clamps
Ž Built in 15-second warning buzzer
Ž Ideal for professional use, fleet, agricultural,
diesel and truck
Multi-Charging Bus Bar
Height
Width
Depth
CM CM CM
Part No.
Ž Charge up to 8 batteries at one time
Ž Affordable … low cost alternative to multiple
Ž
Ž
Digital Volt Meter
chargers
Flexible … can be mounted on wall, work
bench or charger housing
Includes mounting hardware (3 screws),
side terminal-to-top post conversion
connectors (4 pair)
Ž Has a range of
4.99-19.99 volts
Ž Tests 6- or 12-volt batteries
Ž Has automatic polarity
protection
84
Description
Part No.
$IGITALVOLTMETER
Battery Testers
Automotive, SLA, Electrical Systems
303100
303115
Tools
303110
System
Tester
6v & 12V
6 Volt Tests
12 Volt Tests
Battery CCA Range
Automated Range
Alternator Test
Stator Diode Test
Starter Draw Test
External Volt Leads
Memory
Voltmeter Range
Voltage Drop Test
Cooling
Digital Display
Operational Temperature
Operational Humidity
Language
Internal Battery
Applications
6 Volt Tests
12 Volt Tests
Battery CCA Range
Automated Range
Alternator Test
Stator Diode Test
Starter Draw Test
Memory
Voltmeter Range
Voltage Drop Test
Cooling
Digital Display
Operational Temperature
Operational Humidity
Language
Internal Battery
Battery
Alternator
Starter
303115
303110
6V & 12V automotive and
commercial starting batteries
Battery check and load
Battery check and load
200 – 1600
40 amp
N/A
N/A
N/A
No
Lasts 50 tests
0-30 with .01 tests
No
Heat sink/vented
1" x 2.5", 4 line, 16 character
0-120˚F
0-85% non-condensing
English or Spanish
9Vdc
+
Applications
6v & 12V
SLA
Powerport
Tester
–
303100
+
–
+
–
6v & 12V Automotive
Battery
Tester
6V & 12V SLA, gel cell, Powersports Batteries 4-50 amp hrs.
Battery check and load
Battery check and load
4ah – 50ah
40 amp
N/A
N/A
No
Lasts 50 tests
0-30 with .01 resolution
No
Heat sink/vented
1" x 2.5", 4 line, 16 character
0-120˚F
0-85% non-condensing
English or Spanish
9Vdc
Description
Part No.
Description
Part No.
"ATTERYTESTER66
3,!POWERPORTTESTER66
Description
Options
Part No.
)NFRAREDPRINTER
0#CORD
#ANBEUSEDWITHALLMODELSTESTERSSHOWNABOVE
!TTACHTOYOUR0#TOPRINTTHROUGHYOURPRINTERALLMODELS
#ARRYINGCASE
4ESTLEADS
"LOWMOLDEDCASEHOLDSPRINTERANDANYTESTERMODEL
2EPLACEMENTALLMODELS
Applications
6 Volt Tests
12 Volt Tests
Battery CCA Range
Automated Range
Alternator Test
Stator Diode Test
Starter Draw Test
External Volt Leads
Memory
Voltmeter Range
Voltage Drop Test
Cooling
Digital Display
Operational Temperature
Operational Humidity
Language
Internal Battery
6V & 12V automotive & commercial starting batteries 12V
starting & charging systems
Battery check and load
Battery check and load test,
alternator stator/diodes & regulation test, starter draw test
200 – 1600
40 amp
Yes
Yes
Yes
No
Lasts 50 tests
0-30 with .01 resolution
No
Heat sink/vented
1" x 2.5", 4 line, 16 character
0-120˚F
0-85% non-condensing
English or Spanish
9Vdc
Description
Part No.
3YSTEMTESTER66
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85
QuickHeat Guns
™
Accessories and Replacement Parts
QuickHeat 1 and 2
Description
Part No.
QuickHeat 1
(IGHIMPACTPLASTICHOUSINGDUALHEAT
——&OUTPUT67
INCLUDESHEATDEFLECTOR
QuickHeat 2
(IGHIMPACTPLASTICHOUSINGDUALHEAT
——&OUTPUT2EPLACEABLEBRUSH
ESANDHEATELEMENT67
INCLUDESHEATDEFLECTORINCLUDESSTAND
4271
Ž QuickHeat guns provide convenient,
Ž
Ž
controlled heat output for professional
installation of heat-shrink tubing
Flameless heat reduces risks associated
with open torches
QuickHeat 1 gun is ETL and CETL
approved and features adjustable heat
Ž QuickHeat 2 is an industrial grade, UL
Ž
and CSA approved heat gun featuring
fully adjustable air flow, sturdy adjustable
stand, quick change MICA break-resistant
heat element, includes stand
Tube deflectors included, replacements
available
Deflectors
4272
Tools
Description
Part No.
2EPLACEMENTHEATSHRINKTUBEDEFLECTOR
FOR1UICK(EAT
2EPLACEMENTHEATSHRINKTUBEDEFLECTOR
FOR1UICK(EAT
Ž Perfect for Gardian
Flameless
Heat Gun
Ž
Description
Part No.
&LAMELESSHEATGUN
Ž
Ž
Ž
Butane Torch
Description
Part No.
"UTANETORCH
Ž Self-starting with
Ž
Ž
safety lock
Can be used for soldering and brazing
Temperature
Ž Can be used with
Ž
Ž
86
’
heat-shrink terminals
Can be used to
shrink heat-shrink
tubing
Self-starting with
safety lock
Disposable lighter
(included)
Windproof/waterproof design
Fusion’ connectors
Burning time is
60-70 minutes
Refillable, butane
not included
Solder, Flux
and Paste
NEW
Solder
Pellets
Ga. Part No.
Description
3OLDEROZDIAMETERON
CONVENIENTSPOOLTINLEAD
3OLDERFLUXOZZINCCHLORIDESOLDER
PASTEFLUXINDUSTRIALCOMMERCIALUSE
1UICK&LUX OZMLCLEANSAND
PREPARESSURFACE
Part No.
™
Portable Power Packs
Engineered Better. Built Better.
We build the best possible products for demanding users – products that
stand up to harsh environments and work when others fail. Our Rescue®
Portable Power Packs have earned their industry-best reputation.
They’re built with better components.
Ž
Ž
Ž
Ž
Ž
or copper plated wire; copper carries more
current more efficiently
Cable gauge size matched to load; our
cables are up to 4/0 equivalent diameter
and up to 10' long; that•s heavy duty
Heavy duty high-current reliable switches
On-board electronic battery charger
No charger accessory to keep track of
Ergonomic design and materials … easy to
carry, easy to store cables
Individual Models Have Unique Features
Ž LED lighted battery clamps; you won•t fully
Ž
Ž
Ž
Ž
appreciate this until you use them on a
cold, dark night
Smart polarity; all models feature polarity warnings when clamps are connected
incorrectly, but models with Smart Polarity
prevent the power pack from turning on
until the connections are right
Smart Voltage; our 12/24-Volt model will
not turn on unless the correct voltage for
the battery is selected
Built-in flashing /work light; choose caution
flashing mode or continuous on
12-Volt power outlet; some models feature
additional USB charging connection
Ž Battery status gauge; analog gauges
Ž
Ž
give quick-read color coded battery
status; some models with digital
gauges can read both the internal
battery voltage and the external
battery voltage
Air compressors with multiple
connection accessories; our compressor-equipped power packs also
have a pressure gauge
300W Inverter; our 1060 ultimate
getaway model features an inverter
along with an air compressor so no
matter how remote you are, you can
keep going
Power Packs & Booster Cables
Ž 100% copper jumper cables, not aluminum
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87
Power Pack Comparison Chart
Model
Part
No.
Peak Battery
VoltCable Cable
Style
Clamps Battery
Charger
Current Status
age
Length Gauge
Accessories/
Features
Shipping
Weight
6000
Two
Group 31
Twin 1/0
10'
Ga. (4/0 800 Amp Sealed
604120 12/24V Wheeled
(not
3.04 m Equiv- Mechanic included)
alent)
N/A*
Analog
8 Amp
Internal
Battery Only
350 Amp Auxiliary
Connection
85.0 lb
38.5 kg
N/A*
Digital
8 Amp
Internal
Battery Only
175 Amp Auxiliary
Connection
88.5 lb
40.0 kg
N/A*
Digital
8 Amp
Internal
Battery Only
–
73.0 lb
33.0 kg
Digital
7 Amp
Internal/
External
Battery
Charger
Two 12V Outlets
Polarity Alarm
37.5 lb
17.0 kg
Digital
7 Amp
Internal/
External
Battery
Charger
Two 12V Outlets
Polarity Alarm
Compressor
0.9 CFM @ 60 PSI
20 Min. Duty Cycle
39.0 lb
18.0 kg
Digital
1 Amp
Internal
Battery Only
12V Outlet
Polarity & Voltage
Protection
Flashing/Work Light
2.1 Amp USB Port
40.0 lb
18.3 kg
Analog
1 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
Flashing/Work Light
Aero Cable
Connector
40.0 lb
18.3 kg
Analog
1 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
Flashing/Work Light
Cessna Cable
Connector
39.0 lb
17.6 kg
Requires distributor installed batteries.
5020
Aero
604115 12/24V Wheeled
10'
3.04 m
1/0 Ga.
Two
800 Amp Group 31
Mechanic Sealed
(not
included)
Requires distributor installed batteries.
5000
10'
604110 12/24V Wheeled
3.04 m
Two
800 Amp Group 31
1/0 Ga.
Mechanic Sealed
(not
included)
Requires distributor installed batteries.
4000/
4000HD
Power Packs & Booster Cables
4000:
4000
One Gr.
4000 500 amp 24 Sealed
parrot (not included)
2 Ga.
62"
604100 12V Wheeled
157.5 cm 4000HD 4000HD 4000HD:
604105
2/0 Ga. 900 amp Two Gr.
parrot 51 Sealed
Requires distributor installed battery.
(not included)
4050/
4050HD
4050:
4050
One Gr.
4050 500 amp 24 Sealed
parrot (not included)
2 Ga.
604101
62"
12V Wheeled
604106
157.5 cm 4050HD 4050HD 4050HD:
2/0 Ga. 900 amp Two Gr.
parrot 51 Sealed
Requires distributor installed battery.
(not included)
2100
604063 12/24V
1220
Aero
2420
Aero
604082
604081
12V
24V
62"
Hand
Carried 157.5 cm
62"
Hand
Carried 157.5 cm
62"
Hand
Carried 157.5 cm
*Peak current based on user-installed battery.
88
2 Ga.
Dual 22
500 Amp
Amp
Coated
Hour
Parrot
AGM
2 Ga.
N/A
Dual 20
Amp
Hour
AGM
N/A
Dual 20
Amp
Hour
AGM
2 Ga.
N/A*
N/A*
12V
4400
Amps
24V
2000
Amps
4000
Amps
1800
Amps
Power Pack Comparison Chart
Part
No.
Model
VoltPeak Battery
Cable Cable
Style
Charger
Clamps Battery
age
Current Status
Length Gauge
Accessories/
Features
Shipping
Weight
1800
604053
12V
62"
Hand
Carried 157.5 cm
12V
55"
Hand
Carried 139.7 cm
Dual 20
Amp
Hour
AGM
2 Ga.
500 Amp
Coated
ParrotShunted
4 Ga.
One
500 Amp Group U1
Lighted
Sealed
Mechanic
(not
4000
Amps
Analog
1 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
Flashing/Work Light
40.0 lb
18.3 kg
N/A*
Analog
1 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
Flashing/Work Light
11.0 lb
5.0 kg
Digital
1 Amp
Internal
Battery Only
12V Outlet
Polarity Protection
Flashing/Work Light
External Charger
11.0 lb
5.0 kg
1 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
Flashing/Work Light
Compressor
0.45 CFM @ 120 PSI
10 Min. Duty Cycle
300W Inverter
2.1 Amp USB Port
26.5 lb
12.0 kg
1 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
Compressor
0.45 CFM @ 120 PSI
10 Min. Duty Cycle
Flashing/Work Light
25.0 lb
11.5 kg
1 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
25.0 lb
11.5 kg
3000
604055
included)
3100
604094
12V
55"
Hand
Carried 139.7 cm
4 Ga.
One
Group U1
500 Amp Sealed or
Lighted Powersports
Mechanic battery
N/A*
(not
included)
Requires distributor installed battery.
1060
604084
12V
55"
Hand
Carried 139.7 cm
6 Ga.
500 Amp
Lighted
Mechanic
20
Amp
Hour
AGM
2000
Amps
Analog
950
604051
12V
55"
Hand
Carried 139.7 cm
6 Ga.
500 Amp
Lighted
Mechanic
18
Amp
Hour
AGM
604050
12V
27"
Hand
Carried 68.5 cm
6 Ga.
500 Amp
Mechanic
18
Amp
Hour
AGM
1000
Amps
LED
604083
12V
27"
Hand
Carried 68.5 cm
6 Ga.
500 Amp
Mechanic
N/A
N/A*
LED
1 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
8.0 lb
3.7 kg
400 Amp
Consumer
9
Amp
Hour
AGM
450
Amps
LED
0.5 Amp
Internal
Battery Only
12V Outlet
Polarity Alarm
Built-In Flashlight
9.0 lb
4.0 kg
1000
Amps
Analog
900
910
Requires distributor installed battery.
iStart
604049
12V
22"
Hand
Carried 55.8 cm
8 Ga.
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Power Packs & Booster Cables
Requires distributor installed battery.
8;
Starting Power Starts with the
Power Supply
Ergonomically
designed handles
for easy carrying
Heavy duty switches
and circuits
Polarity
Alarm
Power Packs & Booster Cables
90
Flashing
amber
safety light
Injection
molded
heavy duty
case
Sealed AGM
batteries
Diagram shows typical engineering components. Individual
power packs may differ in features and number of batteries.
Rescue power packs are powered by sealed
AGM batteries „ the same technology you find in
the best, most powerful starting batteries on the
market. We deliver that power through premium,
all-copper welding cables that stay flexible in
temperatures that will freeze your eyelids shut.
If you need more power, pick one of
our extreme duty wheeled models,
add two of your favorite group 31
truck batteries and start a bulldozer.
Specialty models feature air
compressors and an inverter.
High quality
copper clamps
Flexible all copper welding
cable, the longest leads in
the industry – get to batteries
in hard to reach places
The most basic Rescue power pack kicks out
1,000 peak amps. That•s serious power for serious
users. The most powerful hand-carried model
delivers 4,400 peak amps. Wheeled models
add starting power for the heaviest heavy-duty
equipment … bulldozers and trucks.
Whatever kind of power you need, we have it.
There•s a reason Rescue power packs are on
more tow trucks and emergency service vehicles.
If you•re going to start something, you have to
finish the job.
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Power Packs & Booster Cables
The clamps are copper, too, to maintain power.
Some of them have LED clamp lights to help you
find your way around the battery compartment
when it•s dark, the rain is pouring or the snow is
whipping inside your sleeves.
The power is controlled by heavy-duty switches
and circuits and to help make sure you connect
correctly to the battery you•re trying to boost.
91
Start a
Bulldozer
or Semi
An ideal product for truck yards, fleets and
heavy duty applications
The Rescue Brute Power 5020 is easy to roll
and ideal for FBO's.
The 6000 has a 350
amp connector for
heavy duty equipment
Power Packs & Booster Cables
92
The 5020 has a 175
amp connection for
aero cables
All three models have 10 foot long cables to
access hard to reach battery compartments
Aero Cables
604120
A Wake-Up Call for the Toughest Diesels;
Rescue 6000 Brute Power 12/24-Volt
For Trucks, Construction Equipment; Jobsite Ready
Rescue 5000 Heavy Duty 12/24-Volt
®
®
For Aero Applications and FBO's (Fixed Base Operations)
Rescue 5020 Heavy Duty 12/24
®
Part No.
Model
Description
Cable Gauge
Cable Length
Clamps
Voltmeter
Auxiliary
Connection
"RUTEPOWERnVOLT
4WINNEDEQUIVALENT
g
AMPTWINLEAD
!NALOG
9ESnAMP
!ERO
APPLICATIONnVOLT
g
AMP
$IGITAL
9ESnAMP
(EAVYDUTYnVOLT
g
AMP
$IGITAL
.O
Ž All units feature 100% copper cables
Ž Roll it anywhere 10" pneumatic tires
Ž Onboard battery charger - 3 stage, 8 amp
Ž Recommended batteries: 2 Group 31
Ž
Sealed, minimum 900 CCA, 3/8" top stud
Batteries not included
*Aero cables 90" (extension available 144",
602560-001); 602563-001 Cessna style
coupling cable; 602562-001 12-Volt polarized
style coupling cable
Start Cars &
Trucks in Your
Parking Lot
NEW
4000HD &
4050HD – 2
BATTERY
MODELS
604101 shown
Perfect for Parking Lots and Garages, Auto Dealers
Rescue 4000 and 4050 12-Volt Auto/Light Truck
®
Ž Extra long 2 gauge 100% fine stranded, flexible cables
Ž
Ž
Ž
Ž
62" long (2/0 on 4000HD and 4050HD)
500 amp clamps with strain relief
Digital voltmeter
7 Amp, multi-stage charger … charge internal and
external battery
Reverse polarity alarm with charge light and buzzer
Ž Two 12-volt DC power outlets
Ž Recommended battery: Group 24 sealed in Rescue
4000, 2 Group 51 sealed in Rescue 4000HD
Ž Available with onboard air compressor, 5' air hose
Ž
and integrated air gauge and inflator … (model 4050,
0.9 CFM @ 60 PSI)
Battery not included
Part No. Model
($
($
The Rescue 4050 and
4050HD have an onboard
air compressor, 5' air
hose with integrated air
gauge and inflator.
Cable
Gauge
Cable
Length
,IGHTTRUCKnVOLT
,IGHTTRUCKnVOLT
,IGHTTRUCKnVOLT
,IGHTTRUCKnVOLT
Description
WCOMPRESSOR
WCOMPRESSOR
Power Packs & Booster Cables
Both models have rigid treaded tires, heavy duty clamps
and an ergonomic handle
See the series of
videos on using
RESCUE Power Packs.
®
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93
!
V
ol
t
W
N
E
12
/2
4
Exclusive
A HANDCARRIED UNIT
TOUGH ENOUGH
FOR TRUCKS
AND 24-V
EQUIPMENT
Power Packs & Booster Cables
94
Rescue 2100 Heavy Duty 12/24-Volt
Commercial Portable Power Pack
®
Gauge
Length
Battery
Capacity
Peak Current
Part No.
$UALAMPHR
AMP6AMP6
Ž The Rescue 2100 is
Ž
Ž
Ž
Ž
a second generation
dual voltage portable
power pack that uses
advanced technology
microprocessor controls to offer a level
of safety and performance that is unique
in the industry
12/24V power
Dual 12V 22AH high
output AGM batteries
4400 12V peak amps
2000 24V peak amps
Ž Built-in, 1 amp internal
Ž
Ž
Ž
Ž
Ž
Ž
Ž
Ž
charger … CEC compliant
2 gauge 62" 100% copper
cables
Digital battery voltage
gauge reads internal and
external
12V power outlet
Work light and flasher
Battery charging status
Professional quality
Unit will not operate if
polarity or voltage is set
incorrectly
USB power outlet
The Rescue 2100 has dual 12/24 volt capability
Has flashing safety light
Exclusive
NEW
Rescue 3000
Commercial Portable
Power Pack
®
Gauge
Length
Part No.
4
55"
604055
It can accommodate
U1 or Powersport
batteries.
®
Ž 4 gauge 55" 100' copper
Ž Internal battery status
Ž
Ž Work light and flasher
Ž Built-in charger …
Ž
Ž
Ž
Ž
cables
Requires dealer installed
U1 battery
LED clamp Lights
Reverse polarity alarm
12V power outlet
LED battery charging
status
Rescue 3100
Commercial Portable
Power Pack
gauge
CEC compliant
Ž Professional quality
Gauge
Length
Part No.
4
55"
604094
Ž 4 gauge 55" 100' copper
Ž
See the series of
videos on using
RESCUE Power Packs.
®
Ž
cables
Advanced microprocessor
controlled smart polarity,
advanced safety feature, unit
will not turn on if clamps are
installed incorrectly
Requires dealer installed U1
or Powersport battery
Ž LED clamp Lights
Ž Reverse polarity
alarm
Ž 12V power outlet
Ž LED battery charging
status
Ž Internal and external
Ž
Ž
digital battery gauge
Work light and flasher
Professional quality
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Power Packs & Booster Cables
The Rescue 3100 has
an external charger
95
Power Packs & Booster Cables
96
Rescue 1800
A Workhorse Found in More
Roadside Service Vehicles
®
Gauge
Length
Battery
Capacity
Peak
Current
$UALAMPHR AMP
Ž Professional quality
Ž 4000 peak amps
Ž Dual 12V 20AH AGM batteries
Ž 2 gauge 62" 100% copper cables
Ž Reverse polarity alarm
Ž 12V power outlet
Ž High quality copper clamps are
Ž
Ž
Ž
Ž
shunted, so power is delivered to
both jaws
LED battery charging status
Internal battery status gauge
Work light and flasher
Built in charger … CEC compliant
Rescue 1060
The Ultimate Getaway
Companion
®
Part No.
Gauge
Length
DUAL
BATTERIES
FOR ALL DAY
POWER AND
RELIABILITY
Battery
Capacity
Peak
Current
AMPHR AMP
Part No.
Ž 2000 peak amps
Ž 12-Volt 20AH AGM battery
Ž 6 gauge 55" 100% copper
Ž Work light and flasher
Ž Air compressor with gauge
Ž
Ž
Ž
Ž
cables
Reverse polarity alarm
12V power outlet
300W 120V inverter with
2 outlets and 5 volt USB
connection
Ž
Ž
and adapters … 0.45 CFM
@ 120 PSI
Built-in charger … CEC
compliant
LED battery charging status
LED clamp lights
See the series of
videos on using
RESCUE Power Packs.
®
®
Gauge
Length
Battery
Capacity
Peak
Current
AMPHR AMP
adapters … 0.45 CFM @ 120 PSI
Built-in charger … CEC compliant
LED battery charging status
LED clamp lights
Battery status gauge
Goes where you go
®
Part No.
Ž 1000 peak amps
Ž 12V 18AH AGM battery
Ž 6 gauge 55" 100% copper cables
Ž Reverse polarity alarm
Ž 12V power outlet
Ž Work light and flasher
Ž Air compressor with gauge and
Ž
Ž
Ž
Ž
Rescue 900 & 910
Reliable Power Delivered
Wherever and Whenever
You Need It
Starts any vehicle quickly with
27" long reach cables
Model
Gauge
Length
Battery
Capacity
Peak
Current
Part No.
AMPHR AMP
.!
.!
Ž 1000 peak amps
Ž 12V 18AH AGM battery
Ž 6 gauge 27" 100% copper cables
Ž Reverse polarity alarm
Ž 12V power outlet
Ž Built-in charger … CEC compliant
Ž LED battery charging status
Ž 910 requires retailer installed battery; recommended
battery size 7-1/16" width x 3" deep x 6-9/16" high
Fits active powersports lifestyle
Convenient cable storage,
6 gauge 27" 100% copper cable
Power Packs & Booster Cables
Rescue 950
Starting and Accessory
Power Plus Air Compressor
Easy to use and compact
for storage
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97
The Ultimate Trunk
Accessory
Power Packs & Booster Cables
See the video on
using the iStart and
its benefits.
Lightweight, Powerful, Jumper Cables, 12-Volt
DC Plug, Built-In Flashlight and Charger
Description
™
I3TART POWERPACK
Ž Easy to carry and store
Ž Affordable
Ž Reverse polarity alarm
Ž Built-in chager … CEC
complient
Easy to use
98
Part No.
Retail display box.
Easy to store.
12V DC plug for cellphones, and
other accessories.
Built-in charger and
LED battery status meter
Easy to carry
Built-in flashlight,
All controls on front
Booster Clamps – Four Styles
Amps
Package
Part No.
0AIR
2. Mechanic
0AIR
0AIR
3. Coated Parrot
0AIR
4. Parrot
0AIR
Clamp Style
1. Alligator
900-Amp Solid Copper
Jaws grip
battery
posts, studs
and side
terminals
Ž Solid copper 900-amp parrot clamps
Ž Sold in pairs or singles
Ž Hardware included
Ž Also available in bulk
Solid copper
clamp weighs
over 3/4 lb.
Insulated grips,
red or black
3-coil spring, over 50 lbs
of clamping pressure
Amps
Clamp Style
Package
Part No.
0ARROT
0ARROTnBLACK
0ARROTnRED
0AIR
3INGLE
3INGLE
Lugs bolt to
booster clamp;
use different
size lugs for
different gauge
cables; lug
not included)
Strain relief for
longer cable life
900 amp Parrot (example)
Charging Clips – Six Styles
1.
Alligator with banana plug
0ACKQTYPAIR
Features
Amps
Part No.
5
5
Ž Also fits 16-14 gauge
bullet connector
2.
Non-insulated alligator
0ACKQTYPAIR
3.
Alligator with vinyl boots
0ACKQTYPAIR
4.
Charging with vinyl boots
0ACKQTYPAIR
5.
Jaw-type charging
0ACKQTYPAIR
6.
Heavy duty charging
0ACKQTYPAIR
Ž Vinyl insulation boots
Ž
shield exposed metal
Use to build custom test
leads of any length
5
bolts, etc., to 3/4" wide
10, 25 and 50-amp
exceeds most on market
Ž Jaws grasp terminal
bolts, etc., to 3/4" wide
Ž Jaws grasp terminal
Ž
Ž 50 and 75 amp capacity
Ž Boots protect crimp ears
Surge Protectors
Ž Provides electronic surge protection without
Ž
Ž
Ž
disconnecting the battery
Clip booster clamps across the battery, when
the green LED is illuminated, the system is
protected from spikes while the vehicle is
being worked on
Designed for heavy duty applications weatherproof and shockproof housing
Green indicates protection, red no protection
5.
Description
Part No.
VOLTSURGEPROTECTOR
VOLTSURGEPROTECTOR
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Power Packs & Booster Cables
Charging Clip Style
99
Aero Packs & Cables
Rescue 1220
Heavy-Duty 12-Volt
Commercial Portable
Power Pack
Rescue 2420
Heavy-Duty 24-Volt
Commercial Portable
Power Pack
®
Gauge
Length
Battery
Capacity
Peak
Current
$UALAMPHR AMP
Ž Designed to jumpstart
Ž
Ž
Ž
Ž
Ž
Gauge
Length
cables
Safeguard audible
signal and light
Two heavy duty 20
amp batteries
Battery status gauge
DC power source
Battery
Capacity
Peak
Current
$UALAMPHR AMP
Ž Dedicated 24V unit
fitted with Cessna
connector
Part No.
Ž Built in worklight and
Ž
Ž
Ž
Ž
Ž
flasher
Extremely long 62"
cables
Safeguard audible
signal and light
Two heavy duty 20
amp batteries
Battery status gauge
DC power source
Power Packs & Booster Cables
Aero Connection Kits for Rescue
Models 1220 and 5020
®
Ž Designed to jumpstart
Ž
Ž
aircraft and ground
support vehicles
Plug-in cables available
with Cessna® or 12-volt
polarized style plug-ins
Model 5020 requires
602570 cable to provide
reach for connecting
cables 602563 and
602562
Description
0LUGTOPLUGEXTENSIONGACOPPERM
VOLTPOLARIZEDSTYLECOUPLINGCABLEGACOPPERREACHM
#ESSNASTYLECOUPLINGCABLEGACOPPERREACHM
"ATTERYCLAMPCABLEGACOPPERREACHM
1UICK#ABLEDUFFLEBAG
Cessna®-style polarized
power plug-ins
12-volt polarized
power plug-ins
12-volt polarized
power plug-ins
100
Part No.
Ž Extremely long 62"
aircraft and ground
support vehicles
Built in worklight and
flasher
®
Part No.
Ž Quick Cable duffle bag
Ž
Ž
Ž
capable of carrying 3
cable sets and a booster
pack
24" x 12" x 12"
Made of 600D polyester
Zipper pocket in front
See the video on
using booster and
plug-in cables.
CUSTOM
LENGTHS
AVAILABLE
Heavy Duty
Ž
Ž
Ž
Fine-stranded copper conductor for
maximum conductivity and flexibility
Automotive
Clamp Clamp
Ga. Length Amps Style
10
8
8
6
6
6
8'
8'
12'
12'
12'
16'
150
200
200
200
400
400
Alligator
Alligator
Alligator
Alligator
Mechanic
Mechanic
Pkg.
Part
No.
Sleeve
Sleeve
Sleeve
Sleeve
Bag
Bag
602100
602110
602120
602140
602145
602160
Tangleproof construction
Stays flexible in subzero temperatures
Medium
Clamp Clamp
Ga. Length Amps Style
4
4
4
4
4
4
4
4
2
2
2
2
2
2
Ž Complete illustrated instructions
Ž Best for light duty applications
Ž Retail packaging for
automotive sales
12'
12'
16'
16'
16'
20'
20'
25'
12'
16'
16'
20'
20'
20'
400
500
500
400
500
400
500
400
500
500
500
500
500
500
Mechanic
Parrot
Parrot
Mechanic
Coated parrot
Mechanic
Parrot
Mechanic
Mechanic
Mechanic
Parrot
Mechanic
Coated parrot
Parrot
Pkg.
Part
No.
Bag
Box
Box
Bag
Box
Bag
Box
Bag
Bag
Bag
Box
Bag
Box
Box
602170
602222
602224
602203
602200
602205
602226
602220
602260
602270
602271
602280
602281
602282
Clamp Clamp
Ga. Length Amps Style
Pkg.
Part
No.
1
1
1
1
1
1
1
1
1/0
1/0
2/0
2/0
2/0
2/0
Bag
Bag
Bag
Box
Pail
Pail
Pail
Pail
Pail
Pail
Pail
Pail
Pail
Pail
602310
602320
602330
602332
602345
602340
602350
602360
602370
602380
602390
602400
602410
602420
Ž
Storage box
Retail sleeve
900-amp clamps
on 1/0 gauge
and larger
Use with heavy
duty equipment
Reusable/waterproof pail for 1
gauge/25* and
larger
NEW
Booster Cables
500
500
500
500
500
500
900
500
900
900
900
900
900
900
Mechanic
Mechanic
Mechanic
Parrot
Parrot
Mechanic
Parrot
Mechanic
Parrot
Parrot
Parrot
Parrot
Parrot
Parrot
Ž Solid copper
Ž
Zippered vinyl weatherproof
bag with carry handle
12'
16'
20'
20'
25'
25'
25'
30'
20'
25'
20'
25'
30'
40'
Ž Economy cables, copper clad aluminum
Durable, black,
weatherproof storage
pail with cover
Gauge
Length
Part No.
10
8
8
8'
8'
12'
602080
602085
602086
Ž Fine-stranded copper conductor
Plug-Ins
Ž
Cable 1 Clamp-to-Plug
for maximum conductivity and
flexibility
Parallel bonded cables (except
1/0) resist tangling, remain
flexible in cold weather
Gauge
Length
Rating
Part No.
4
4
2
2
1/0*
15'
25'
15'
25'
25'
400 amp
400 amp
500 amp
500 amp
800 amp
602580
602585
602590
602600
602610
Cable 3 Plug-to-Lug
Cable 2 Plug-to-Plug
Gauge
Length
Rating
Part No.
Gauge
Length
Rating
Part No.
4
2
1/0*
12'
12'
12'
175 amp
175 amp
175 amp
602550
602560
602570
4
2
1/0*
5'
5'
5'
175 amp
175 amp
175 amp
602620
602630
602640
‘1/0 Not parallel bonded
Two Ways to Use Plug-In Booster Cables:
Clamp
Ga. Clamp
Amp
Ga. Amp
4
4
2
2
1/0
400
400
500
500
800
1
3
Clampto-Plug
5' Plugto-Lug
Combo
Kit
602580 (15')
602585 (25')
602590 (15')
602600 (25')
602610 (25')
602620
602620
602630
602630
602640
602500 (20')
602510 (30')
602520 (20')
602530 (30')
602540 (30')
1
3
A. Two-Part Booster Set
Ž Permanently install plug-to-lug cable in service vehicle
Ž Use clamp-to-plug cable to jump dead vehicle battery
Ž Advantage: Store clamp-to-plug cable in cab of service
vehicle to reduce risk of theft, loss or damage
Parallel bonded for tangle-free service
B. System Using Plugs Only
Ž Permanently install plug-to-lug cable
Ž
Ž
in service vehicle as well as in
every fleet vehicle
Use plug-to-plug cable
as a foolproof, polarity-specific booster cable
between service vehicle and fleet vehicle battery
Advantage: eliminates need to open hood, greatly reducing risk of
battery explosion and shields both engine and battery from rain or snow
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Power Packs & Booster Cables
All Booster Cables Include:
101
Rechargeable LED
Flashlight/Worklight
Memory Saver Cable –
OBD ll
Ž Use your Rescue
Ž
Ž
cigarette-style charger included
Recharges quickly
Lightweight, NIMH battery
Ž Using your vehicle•s cigarette lighter, current limiter
Ž
Portable Power Pack to
prevent ECM memory
loss when the vehicle's
battery is disconnected
In-line fuse
Easily stored in tool box
59" long
Ž
Ž
Ž
Ž
Power Packs & Booster Cables
Description
Part No.
/"$LLWITHVOLTMALEPLUG
protects vehicle circuits from overload while fully
charging your power pack
Specially engineered for emergency road
service vehicles
LED indicator shows current is available
Maintain a full charge on heavily-used Power Packs
Convenient 10' cord … color-coded for input/output
Works with all Rescue Portable Power Packs
®
ECM/ECU/PCM
Memory Saver Cable –
Pre-OBD ll
Ž Use your Rescue Portable Power Pack
Ž
Ž
Ž
to prevent ECM memory loss when the
vehicle's battery is disconnected
In-line fuse
Easily stored in tool box
59" long
Description
Part No.
VOLT$#MALETOMALECORD
®
Rescue Cart
Ž Cart fits all Rescue models (except
Ž
Ž
Ž
Ž
900/910 and iStart)
Portable power pack snaps into place
Easy to assemble
Sturdy and lightweight
Large 4" rubber wheels
Description
®
2ESCUE CART
102
Part No.
In-Cab Charging Cord
ECM/ECU/PCM
Ž
Ž
Ž
Description
,%$FLASHLIGHTWORKLIGHT
Ž 2 lights in 1
Ž Bright 6 LED flashlight
Ž Portable 30 LED worklight
Ž Powerful magnet for mounting
Ž 120VAC charger and 12V
Part No.
Description
Part No.
)NCABCHARGINGCORD
The World's Most Extensive
Line of Battery Boxes
We make battery boxes for people who
use them. Sounds simple. We make
them so they•re easy to mount, and
give you options. We make them so
the lids can be secured independently
of the mounting system, so you don•t
have to undo everything just to add
some water or check a connection. We
make them so they fit right and stand
up to temperature extremes … we make
battery boxes that work so well you
don•t have to think about them.
Quick Cable is ISO registered
to 9001:2008 standards. We
deliver the quality you depend
on and we promise.
Ž Contain and restrain batteries
for safety, and to comply with
regulations
Ž Protect cables and connections
Ž Contain acid leaks to protect your
equipment and the environment
Ž Protect batteries from external
damage
Where to Find Quick Boxes?
Ž Street rods
Ž Bass boats
Ž Residential solar
systems
Ž Pop-up tent trailers
Ž Tug boats
Ž Modified race cars
Ž Semi-tractors
Ž Sailboats
Ž Fork lifts
Ž Motorhomes
Ž Off-grid energy
Ž Off-road racers
Ž Railroad crossings
Ž Farm tractors
Ž Travel trailers
Ž Powered canoes
Ž Yachts
systems
Ž Emergency power
systems
Ž Sprint cars
Ž Earth movers
Ž Garden tractors
Ž Wheel chairs
Ž Rod & gun clubs
Ž Charter fishing
boats
Ž Limousines
Ž Desert racers
Ž Solar-powered
road signs
Ž Ambulances
The Engineered Advantages of Quick Boxes
®
Ž More than 30 models to choose from …
the widest selection in North America
Ž Fast reliable delivery … we make them,
and we ship them
Ž Temperature stable in heat and cold
Ž Chemical and impact resistant
Ž Multiple mounting options
Ž Precise battery fit
Ž Convenient cable routing
Ž Covers attach independently from
mounting system
Ž Venting to prevent gas build-up
We Make Battery Boxes in Our Wisconsin Factory.
We Can Make Your Custom Boxes There, too.
Ž Engineering services … we can engineer and make
custom boxes designed for your unique applications
Ž We can modify existing boxes or create entirely new
ones for you, depending on your needs
Battery Boxes & Racks
®
Ž Custom colors, shapes, securing systems, cable
ports, sealed or unsealed … whatever you need
Ž Ideal for OEMs and custom fabricators
quickfigurator.com | quickcable.com | quickhowto.com
103
Auto, Light Truck, Marine & RV
Trilingual
safety warning in
English, French
and Spanish
Larger wider cable ports
for easy cable access
Vent holes allow gases
to escape, preventing
dangerous hydrogen
build up
QuickLock cover
Mounting holes
QuickLock’
QuickLock’ release
Strap in use
Moulded handles
with rounded
edges for easy lift
and carry
1 Fits All Batteries
Ž Fits all traditional battery group sizes
Ž Fits all new orbital or spiral celled,
U1
24 black
Ž
24 white
deep cycle, high performance
batteries
New convenient battery box application guide, see end of section
e
bl k, tom
ila ac us
va l C
A n B or
i
te
hi
W
2 New QuickLock
™
Cover
Ž Easy-on and easy-off
Ž Safe and secure
Ž Convenient, fast, durable
Ž QuickLock prevents cover loss
’
27
24, 27, 31
Battery Boxes & Racks
3 Mounting Holes
in Handle
Inside Dimensions
Outside Dimensions
Battery Group
Length
5BLACK
Fits All
Including
Spiral
Cell
#-
BLACK
WHITE
#-
BLACK
#-
!DJBLK !DJWHT #-
Width
#-
#-
#-
#-
Height
Length
#- #-
#- #-
#- #-
#- #-
Width
Height
#-
#-
#-
#-
#-
Part No.
#-
#- #- Ž Use hold-down holes molded in to
reinforced handles
Ž Use J-hooks, L-hooks, threaded rod
or lag bolts
Ž Remove the lid while keeping the
box secure
4 Tougher Material
Ž Impact resistant to -30°F (-34°C)
Ž Heat stable to +200°F (+93°C)
Ž Meets U.S. Coast Guard
Ž
Sportsman
Style
Ž
24
Battery
Group
!DJUSTABLE
(EAVYDUTY
REPLACEMENT
STRAP
104
Dual 24, 27, 31
Inside Dimensions
24, 27, 31
Outside Dimensions
Part No.
Color
/LIVE
$RAB
/LIVE
$RAB
"LACK
Length
Width
Height
Length
Width
Height
#-
#-
#-
#-
#-
Regulations 183.420 & ABYCE-10.7
Impervious to acid, gasoline,
oil and solvents
Will not rust, UV protected
#- #-
#- #-
#-
#-
CM56RESISTANTPOLYPROPYLENE
)NCLUDESFOOTMANLOOPSWITHFOURSCREWS
#-
Heavy duty tie down strap
kit is included with each box
(Part No. 120156)
See the videos
featuring QuickBox
battery boxes
Threaded rod hole for
anchoring box
Non-Sealed Aluminum
For custom and show cars, hot rods, and other
applications where an aluminum battery box
does not have to meet racing specifications for
external venting. Fits Group 24-27 batteries.
Hardware included.
Thumb screws
will secure lid
Top of box
Sleeve
Hardware included with
non-sealed boxes
Ž Crush-proof protection
Ž Can be used with a Group 24-27 battery
Ž Hardware included
Cable
access
Bottom
of box
24-27 standard aluminum
Group
Size
Box
Color
Inside Dimensions
Length
24-27 white
24-27 black
Width
Outside Dimensions
Height
"RUSHED
ALUMINUM "LACK
#- #- #-
7HITE
Length
Width
Height
#- #-
#-
Part No.
One piece sleeve with
cover and bottom
Sealed Aluminum
24 polished aluminum
24 brushed aluminum
24 black
Cable grommets
to protect cable
Thumb screws
to secure lid
Plastic tube
vents gases
24 white
Secure battery
hold-down
Threaded rods anchor
box (stainless steel)
27-31 polished aluminum
Group
Size
Box
Color
0OLISHED
ALUMINUM
"RUSHED
ALUMINUM
"LACK
7HITE
0OLISHED
ALUMINUM
"RUSHED
ALUMINUM
"LACK
7HITE
27-31 brushed aluminum
Inside Dimensions
27-31 black
Rubber gasket seals lid
to box … no sharp edges
27-31 white
Outside Dimensions
Length
Width
Height
Length
Width
Height
Cutaway view one piece
Part
No.
#- #- #-
#- #- #-
#- #- #-
#- #-
#-
Hardware included
with sealed boxes
Ž Meets or exceeds racing specs; NHRA
Ž
Ž
8:1
and IHRA regulations
Meets or exceeds boating specs; USCG Code
of Federal Regulation 183.420 and ABYC
E-10.7
Optima and other high performance batteries
fit in Group 27-31 box (also Group 24)
Battery Boxes & Racks
These boxes were engineered with racing in mind, featuring an external vent
tube to avoid any hydrogen vapor build up that could cause an explosion.
®
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105
Single and Dual
Battery Boxes for 6-Volt, GC2 and 4D Batteries
Ž Rugged heavy wall polyethylene construction
Ž Impervious to acid, gasoline, oil and solvents
Ž Flame retardant
Ž Cold temperature impact resistant to -30°F
Ž Single box holds ONE 6-Volt battery
Ž Dual box holds TWO 6-Volt batteries
Ž Depending on your space requirements, use
Ž
Ž
(-34°C)
Heat stable -30° to +200°F (-34° to +93°C)
two boxes side-by-side, end-to-end or use a
dual box
Dual box is molded in black or white
Construction
Marine
Single 6-volt 120174
Dual 6-volt side-by-side, black 120175
RV
Battery Boxes & Racks
Dual 6-volt side-by-side, white 120176
Typical Group
Size
6OLT'#
Dual 6-volt end-to-end 120177
Typical
Batteries
in Array
Color
"LACK
#-
"LACK
#-
7HITE
#-
Length
Width
#-
Outside Dimensions
Height
Length
#- #-
Width
#-
Part No.
Height
#-
#-
#-
Side-by-Side
$UAL
VOLT'#
$UAL
VOLT'#
#-
#-
#-
#-
#-
#-
#-
#-
End-to-End
$UALVOLT
SINGLE$'#
"LACK
#-
#-
#-
#-
#-
#-
Battery Box
Vent Kit
Ž Contains all components needed for
venting plastic QuickBoxes
Description
See the video
overview of our
battery boxes
106
Inside Dimensions
Part No.
"ATTERYBOXVENTKIT
Kit Contains:
"ATTERYBOXFLANGE
HOSECLAMPS
gLENGTHHOLES
%XTERIORVENTCOVER
Commercial Boxes
Ž Rugged, durable, heavy wall construction
Ž Impervious to acid, gasoline, oil and
Ž
Ž
Ž
Ž
Ž
Ž
Ž
Ž
8D high 120178
Dual 8D end-to-end 120167
Dual 8D side-by-side 120168
Typical
Group
Size
Typical
Batteries
in Array
Color
$
"LACK
$HIGH
"LACK
$UAL$
"LACK
#-
"LACK
$UAL
"LACK
#-
,'#
"LACK
#-
ENDTOEND
$UAL$
SIDEBYSIDE
One battery in a box
120177
4 x L16, GC2 120166
Dual 27, 31 120215
Inside Dimensions
Length
#-
#-
#-
Width
#-
#-
#-
#-
#-
#-
Outside Dimensions
Height
Length
#-
#-
#-
#-
#-
#-
#-
#-
#-
#-
#-
Width
#-
#-
#-
Height
Mounting
Bracket
n
n
n
#-
#-
#-
n
#-
#-
#-
#-
#-
KIT
n
#-
Part No.
Battery Boxes & Racks
4D 120177
solvents
Heat stable and cold temperature impact
resistant -30°F to +200°F (-34° to +93°C)
Flame retardant
3-4 way cable channels molded into design
Large entry ports for heavy duty cable
Cover held firmly with convenient thumb
screws, no special tools required
Cover can be locked for protection and
tamper resistance
Vent holes in cover allow gases to escape,
Accommodates a variety of mounting options; see page 108 for mounting
hardware
NEW
Two batteries in a box, end to end 120167
Two batteries in a
box, side by side
120168
Four batteries
in a box
120166
quickfigurator.com | quickcable.com | quickhowto.com
107
Battery Trays & Drip Pans
Quick Battery Trays are
Made to Fit Quick Battery
Racks for a Complete
System and to Work in
Standalone Applications
Battery tray for
single battery,
available in two
sizes
®
®
Battery tray with three L16/GC2 batteries
120221
Ž Heavy-gauge material, compare our trays to any others;
Ž
Ž
Ž
Ž
Ž
Ž
Ž
Ž
we use thicker, stronger material to produce a rugged,
durable product
Trays will accommodate other batteries with similar footprints; for example Group 31 is similar to L16
Two types of battery trays … Group 27 and multiple
Single battery trays can be used to create unique battery
layouts (side-by-side, end-to-end, spaced close together
or far apart, etc.), and they can be easily moved or
removed depending on your maintenance needs
Multiple battery trays can hold 2, 3, 4 or more batteries,
depending on the width and orientation of the batteries
Trays can act as an acid containment system, either as
a primary containment or redundant to a floor-installed
containment system
Trays electrically isolate batteries from battery racks, as
required by the National Electrical Code (NEC)
Trays are made of HDPE which is impervious to acid,
gasoline, oil and solvents
Trays are UV protected, flame retardant, and are heat
stable and cold temperature impact resistant to -30°F to
+170° F (-34° to +90° C)
Battery tray with four L16/GC2 batteries
120220
Reinforced edges
Reinforced corners
Battery tray with four 8D/4D batteries 120225
Single Battery Trays
Battery Boxes & Racks
108
Inside Dimensions
Length
Width
Height
Battery Group
,,(5
5(#
#-
'#'#('#5
555
5(#
#-
#-
#-
#-
Outside Dimensions
Length
Width
Height
Part No.
#-
#-
#-
#-
#-
#-
#-
Multiple Battery Trays & Pans
Inside Dimensions
Length
Width
Height
Type
Fits
Battery Rack
4RAY
#-
4RAY
n
#-
#-
4RAY
n
#- #-
0AN
#-
0AN
n
#-
#-
#-
#-
#-
#-
#-
#-
#-
Outside Dimensions
Length
Width
Height
#-
#-
#-
#-
#- #-
#-
#-
#-
#-
Typical Battery Layout in Tray
#-
&OUR
,'#
#-
4HREE
,'#
#-
&OUR
$$
#-
&OUR
,'#
#-
4HREE
,'#
Part No.
Relocation Kits
Relocate your Battery
for Performance, Weight
Transfer and Safety
Ž Relocation kits allow easy access to the battery, letting you
Ž
Ž
Ž
locate the battery where it is best for you
Move battery weight in vehicle for performance and safety
Multiple kits for different applications
Kits include listed parts and instruction manual
Relocation Kit with a Box
Kit No.
"ATTERYBOX
gGAUGEBLACKBATTERYCABLEWITH
TOPPOSTCONNECTOR
gGAUGEREDBATTERYCABLEWITH
TOPPOSTCONNECTOR
Kit No.
(ARDWARE
Relocation Kits without a Box
Top Post Battery
308104
308103
308105
Kit No.
gGAUGEBLACKBATTERYCABLEWITHTOP
POSTCONDUCTOR
8
n
8
gGAUGEBLACKBATTERYCABLE
WITHSTUDTERMINAL
gGAUGEREDBATTERYCABLEWITHTOP
POSTCONDUCTOR
8
n
8
gGAUGEREDBATTERYCABLE
WITHSTUDTERMINAL
gGAUGEBLACKBATTERYCABLEWITHTOP
POSTANDFLAGCONDUCTOR
n
8
n
5NIVERSALBATTERYHOLDDOWN
XTHREADEDROD
gGAUGEREDBATTERYCABLEWITHTOP
POSTCONDUCTOR
n
8
n
"ATTERYTRAY
5NIVERSALBATTERYHOLDDOWN
8
8
8
8
n
8
*HOOKS
"RAIDEDGROUNDSTRAP
8
8
8
n
8
8
XTHREADEDROD
(ARDWARE
8
8
n
8
8
8
Component Part
Kit No.
Battery Boxes & Racks
308101
Stud Post Battery
See the video
on how to safely
relocate a battery
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109
Hold-Downs for Batteries
and Battery Boxes
Mounting Brackets for Commercial Battery Boxes
Description
Part No.
Ž Designed to fit QuickBox commercial
MOUNTINGBRACKET
&OURMOUNTINGBRACKETS
Ž Foot slots allow box to be positioned
boxes by mounting to battery box
Ž
Heavy Duty Replacement Strap
Description
Part No.
($REPLACEMENTSTRAP
%XTRALONG($STRAP
side to side or front to back depending
on installation limitations
Bracket includes hardware to connect
to battery box
Ž Heavy duty strap 40" long, 1.5" wide
Ž
Ž
(104 x 3.8cm), buckle, mounting
brackets and 4 screws
Made of polypropylene, impervious to
battery acid (nylon straps break down
in acid)
Strap is UV-resistant, won•t become
brittle in sunlight
Securing Parts – 4D/8D and Dual 6V Boxes
Battery Boxes & Racks
Base mount 302203
Description
Part No.
,AGBOLTANDWASHERKIT
"OLTNUTANDWASHERKIT
3TANDARDBASEMOUNT
Ž
and dual 6-volt boxes to work
platform
Zinc-plated fasteners
Lag bolts & washers
420178
Battery On/Off Switch
Description
Part No.
"ATTERYONOFFSWITCH
/NOFFKEYWITHBRASSPIN
Bolts and nuts
420179
Ž Prevent unauthorized use
Ž Eliminate battery discharging
Ž Protective boot/cap prevents
corrosion
Ž Rated 200-amps continuously at
Ž
Ž
See the videos
featuring QuickBox
battery boxes
110
Ž Hold-down kits for securing 4D/8D
Ž
Ž
12 volts
Rated 500-amps at 12 volts for 10
seconds
1" hole opening is required to
mount switch boss
Use four #10 machine screws with
nuts and washers for mounting
Uses 3/8" lug for connection
Battery Hold-Downs and Rods
QuickHold™ Adjustable
Battery Hold-Downs
Ž Infinitely adjustable and lockable
Ž Fiberglass reinforced polypropylene is
Ž
Ž
Ž
rust and corrosion-proof
Non-conductive … eliminates hold-down
as source of shorts
Ideal for all applications … car, truck,
bus, marine or recreational installations
Fits existing hardware or select from
hold-down bolts and Group 24 or 27
vinyl coated trays on this page
Description
Min./Max. Extension
Part No.
/FFSETHOLDDOWN
/FFSETHOLDDOWN
n
n
&LUSHHOLDDOWN
n
New telescoping design
Cross Bar Hold-Down – 6-7/8"
Description
Part No.
!DJUSTABLECROSSBARHOLDDOWN
#ENTERMOUNTCROSSBARHOLDDOWN
Adjustable cross bar 302201
Hold-Down Bolt Sets – "L" Style
Ž Long thread accommodates all crossŽ
Ž
Ž
bar/frame designs including QuickHold
products above
Use with battery trays, see below
•LŽ style bend eliminates any need to
shift or remove battery
Sold as pair … hardware included
Part No.
Hold-Down Bolt Sets – "J" Style
Description
Part No.
HOLDDOWNBOLTSETMMn*STYLE
HOLDDOWNBOLTSETMMn*STYLE
HOLDDOWNBOLTSETMMn*STYLE
Hold-Down Rods for Golf Carts
Ž 302116 Yamaha Electric except G22
Replaces
Replaces
Replaces
Replaces
Replaces
Yamaha J14-82133-00-00
Yamaha JN4-H2133-00-00
IMC 253
Forepar BAT2003
Forepar 1-155
Base Mounts
Ž
Ž
Choose from GM or Ford styles
designed to fit most applications
Vinyl-coated steel resists corrosion, all
hardware is included
Center mount cross bar 302202
Description
Length
Part No.
9AMAHAELECTRICEXCEPT'
9AMAHA'SERIES
9AMAHA'GASELECTRICUP
#LUBCARPRECEDENT
#LUBCARn$3
%:'OnUP
%:'OnUP286
Description
Part No.
'-BASEMOUNTHOLDDOWN
&ORDBASEMOUNTHOLDDOWN
Hold-down bolt sets … •LŽ style
Hold-down bolt sets … •JŽ style
302116
302117
302118
302109
302126
302124
302125
GM base mount 302203
Ford base mount 302204
Battery Trays – Poly-Coated and Vinyl-Coated Steel
Ž Vinyl coated steel resists corrosion and Battery Trays – Polyethylene
Ž
Ž
Ž
Ž
cold climate cracking, ideal for replacing
rusted or damaged OEM style trays
Drain slots prevent fluid accumulation
and aligns with mount holes or brackets
11" tray is designed for standard Group
24 size batteries, also fits Groups 1, 2,
17, 22, 23, 42, 54, 55, 56, 72, and 74
13" tray is designed for standard Group
27 size batteries, also fits Groups 4, 29,
31, 53, 60 and 77
Polyethylene tray is non-rusting
Description
Part No.
"ATTERYTRAYPOLYETHYLENEn
"ATTERYTRAYPOLYETHYLENEn
Polyethylene
Battery Boxes & Racks
Hold-Down Bolt Sets –
“L” Style and “J” Style
Description
HOLDDOWNBOLTSETMMn,STYLE
HOLDDOWNBOLTSETMMn,STYLE
Battery Trays – Vinyl Coated Steel
Description
Part No.
"ATTERYTRAYVINYLCOATEDn
"ATTERYTRAYVINYLCOATEDn
Vinyl-coated steel
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111
by Part Number with Dimensions
Battery Boxes & Racks
112
Battery Rack
for Uninterruptible Power Supply,
Switchgear, Telecommunications
and Utility Battery Applications
Ž Designed for popular batteries used in
Seismic Kit
Ž Accommodates various battery sizes
Ž Designed to retain batteries in rack
stored electrical energy such as L16, GC2,
T105, Group 27, Group 31 and equivalent
Ž Sturdy steel construction, polyurethane
during seismic event
powder-coated to reduce rust and corrosion
Ž Modular design allows for back-to-back or
Description
Part No.
3EISMICKIT
side-to-side expansion
4WOFIXED
SHELVES
Battery Group
Batteries/
Shelf
,'#4
'ROUP
RACK
SHELF
Inside Dimensions
(Space for Batteries)
Length
Width
Height
#-
#-
#-
Outside Dimensions
(Footprint)
Length
Width
Height
#-
Six battery rack also available. Contact Quick Cable customer service for more information.
Complete Cable Kits
Ž
NEC article 690.74
Ž
Ž 600 volts UL-type SC per NEC table 400-5 (B)
Cable Kits – without Disconnects
Ž
8-Battery System
,
'#
,
'#
LBS
*Add 14" (35.6 cm) when lower tier is extended.
Ž Simple access to
Ž UL listed connectors
Ž UL cable suitable for use in battery interconnections per
#- KG
Battery Rack Enclosure
Designed for deep-cycle batteries used in stored
electrical energy such as L16, GC2, T105, Group 27,
Group 31 and equivalent
Gauge Battery Group
#-
Shipping Containment
Weight
System Kit
Kit Contains
3IXSHORTJUMPERSBETWEENBATTERIES
ONELONGJUMPERFROMUPPERTO
LOWERSHELF
Ž
upper and lower
shelf of rack for
maintenance of
batteries
Reduces chance
of injury or
damage due to
incidental contact
with electrical
connections
Non-conductive
lockable
enclosure made
of durable
corrosionresistant plastic
for longevity
and easy
cleaning
Requires
customer
supplied vent per
local codes
Lift front panel out for
easy battery service
Remove access
panel with thumb
screws
Cable Kits – with Disconnects
Gauge Battery Group
8-Battery System
,
'#
,
'#
Kit Contains
3IXSHORTJUMPERSBETWEENBATTERIES
ONELONGJUMPERFROMUPPERTO
LOWERSHELF
The Disconnect Assembly
in Each Kit Contains:
4WO!MP3"HOUSINGSONE3"
MOUNTINGBRACKETONE3"LATCHING
HANDLEANDTWOCABLESFROMTHE
BATTERIESTOTHEDISCONNECT
Description
%NCLOSUREFORRACKNOTWOFIXEDSHELVESEIGHTRACK
Part No.
Battery Boxes & Racks
Rack Description
Part No.
See the video on
using the battery rack
and enclosure
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113
RESCUE Battery Acid
Containment System
Acid absorbent and neutralizing socks
Pre-made corners
Fast quotations, technical assistance
Fast, reliable delivery
Hundreds of installations – tested, trusted, proven
PVC full length
clips to secure liner
PVC liner under pillows
Acid absorbent and
neutralizing pillows
4" rails with score groove
for easy start of fasteners
Corners and rails available
in PVC or steel
Ž Complete turnkey kits include rails, pre-made corners, liner, liner
Ž
Ž
Ž
Ž
Acid Containment
Ž
Ž
Ž
clips, pillows and socks appropriate for your installation, masonary
drill, fasteners, silicone caulk and leak detecting spray with color
indicator (for specifications, see components listing)
Two rail systems available … PVC or stainless steel, depending on
your specifications and code requirements
Designed for UPS, switchgear, telecommunication, and utility
battery cabinets and relay racks
Ideal for wet lead-acid batteries, VRLA batteries, battery cabinets
and relay racks
Complies with Uniform Fire Code (UFC) article 64, section 104.d
and 104.e, OSHA and EPA regulations
Illustrated instructions included with each kit; instructional video
available online 24/7 at quickhowto.com
Components available separately
Stainless steel rail
Available as private label
Stainless Steel Rails and Corners
Ž Interlocking rails and
Ž Rails formed so clips snap
Ž
Ž Rails are pre-drilled for easy
Ž
corners
Made from 20 gauge
stainless steel
Rails are 4" high x 2"
wide x 46" long (10 x 5 x
116 cm), custom lengths
available
into place to secure liner
Ž
installation
Corners are pre-made 5"
(12 cm) long
Stainless steel pre-made corner
Liner Clip
PVC pre-made corner
Ž
Liner clip
Ž
Ž
PVC Liner
Made of safety
yellow PVC
Clip snaps into place
on PVC or stainless
steel rails
Clips hold liner in
place
Ž Black 12 mil PVC, acid-proof
Ž Flammability rating of VTMŽ
O, oxygen index of 28+
Two sizes 48" (122 cm) and
60" (152 cm) wide, sold by
the linear foot
PVC rail
Liner
Description
Part No.
06#CORNER
06#RAILCMLONG
3TAINLESSSTEELCORNER
3TAINLESSSTEELRAILCMLONG
Containment System for Quick
Cable Battery Rack
06#LINERCLIPCMLONGFORALLRAILS
06#LINERCMWIDE
Ž Battery rack is on page 113
06#LINERCMWIDE
3ILICONECAULKFLOZML
!DHESIVEOZ'RCAN
%POXYFLOORPRIMERGALLONLITER
!CIDPROOFEPOXYFLOORPAINTGALLITER
Length
Inches
114
PVC Rails and Corners
Ž Made of black flame retardant PVC
Ž Rails are 4" high, 2" wide and 60" long (10 x 5 x 152 cm)
Ž Corners are pre-made 6" long with 4" sides (15 x 10 cm)
Ž Floor rail is grooved for easy start of fasteners
Ž Rails have recess, so clips snap into place securing liner
Width
Cent. Inches
PVC
Stainless Steel Fits Battery
System Kit
Rack
Cent. System Kit
Acid Absorbent Pillows & Socks
Part No.
!BSORBENTPILLOWXXCM
!BSORBENTSOCKXXCM
Ž The acid indicator in pillows and socks will
"show" pink or red indicating the presence
of battery acid
Ž A label sewn on each pillow and sock lists
Pillows and Socks
cautionary and performance information,
as well as part number and date of
manufacture
duty, white polypropylene fabric
Ž Use with containment system or separately
Ž Pillows and socks are made from heavy
Ž
Ž
for reliable acid capture and neutralization
The fabric absorbs acid quickly, reducing
uncontrolled run-off; at the same time, it is
dense with minimal dusting
Ž
Ž
Ž
Ž
Ž
quickly absorbs and neutralizes
a minimum of 4 quarts (3.8 liters)
of battery acid (sulfuric acid, also
known as battery electrolyte)
Ž Safe and non-hazardous
Ž Material Safety Data Sheet (MSDS)
available online at quickcable.com
or by contacting company
Ž Ideal to use as dam to contain acid spill or
surround a leaking battery
Ž Each sock or pillow absorbs and neutral-
Tested against the federal standard FMVSS
302, 49 CFR Ch V (10-1-03 Edition, page
761), the fabric is self-extinguishing
See the video
on using the
containment system
izes a minimum of 4 quarts (3.8 liters) of
battery acid
Floor Primer and Epoxy Paint
Ž
Ž A granular absorbent material
Use primer to seal concrete floor
prior to application of epoxy paint
Light gray color
Primer … 1 Gallon (3.78
liters) covers 200-320 sq. ft.
(19-30 sq. m.)
Epoxy floor coating is durable,
acid-proof, and chemical-resistant
Can be used in conjunction with
containment system or highly
effective to protect any floor from
acid corrosion
Primer … 1 Gallon (3.78 liters)
covers 100 sq. ft. (9.3 sq. m.)
Silicone Caulk
Ž Use to seal rails, corners, seams and fasteners
Ž Conforms to ASTM spec C920, class 25,
Ž
grade NS
Clear color, minimal shrinkage, 50-year life
Spray Adhesive
Ž Use spray adhesive with PVC liner to retrofit
liner or to repair tears, abrasion, etc.
Ž 12 oz (340 grams) aerosol can
44"
72"
Configure Your Containment
System Online
Acid Containment
Description
www.quickfigurator.com/containment
Enter the dimensions of your stationary battery rack and you’ll
automatically get a bill of materials, specifications and pricing.
Available to registered users only.
84"
QuickFigurator is available at no charge to
registered users at quickcable.com
56"
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115
®
RESCUE Battery Acid Spill Kits
Ž Five kits: 1/2 -gallon, 2-gallon, 6-gallon, 15-gallon
and 25-gallon
Ž Kits come with acid absorber and neutralizer as
well as safety wear, brush, pan, disposal bags and
full instructions
Ž Purple to yellow color change shows when acid is
neutralized and safe
Ž
Twice as absorbent as clay based but only half the
weight
Ž Use in acid drip pans
Ž Safe and non-hazardous
Ž Not dusty like clay
Ž Acid neutralizer is available from 1 lbs. to 160 lbs.
containers
Spill Kits
510192 2-Gallon Spill Kit
Neutralizes 2 gallons/7.57 liters
7 )/($ &!/,.".+!
+"10.)&6".
7 -&.+&0.&)" &!-.,,#$),2"/
7 -&./#"05$)//"/
7 !&/-,/)$/
7 -&.-!!)"/
510191 6-Gallon Spill Kit
Neutralizes 6 gallons/22.7 liters
7 )/($ &!/,.".
+!+"10.)&6".
7 #"053".#,./%," ,2"./
$),2"/$,$$)"/-.,+
7 .1/%+!-+-&" "(&0
7 )/0& !&/-,/)$
510190 15-Gallon Spill Kit
116
Neutralizes 15 gallons/56.7 liters
7 )/($ &!/,.".
+!+"10.)&6".
7 #"053".#,./%," ,2"./
$),2"/$,$$)"/-.,+
7 .1/%+!-+-&" "(&0
7 )/0& !&/-,/)$
7 .,,*
7 6*0!.1*
510195 1/2-Gallon Spill Kit
Neutralizes 1/2 gallon/1.89 liters
7 './,6$. &!
/,.".+!+"10.)&6".
7 5"+!/(&+3/%/,)10&,+
7 $1//"0"!00".5$/
44
7 -&.)&+"!+&0.&)"$),2"/
7 #"05$,$$)"/
7 .1/%+!-+-&" "(&0
7 5")),36*0-!/
4
7 ./ &//,./00".5 ..&".
7 ")),3/0,.$",4
510198 25-Gallon Spill Kit
Helps contain and neutralize
up to 25 gallons/94.6 liters
of acid
7 )/($ &!/-&))
/,.".+!+"10.)&6".
7 .,,*%"!
7 .,,*%+!)"
7 /,."+0/, (/4
7 -&)),3/4
7 5")),36*0-!/
4
7 ) (!&/-,/)-,)5$/
7 +&0.&)"-.,+/
7 -&..1".,,0 ,2"./
7 #"05$,$$)"/
7 -&.# "/%&")!/%"!$".
7 -&.)&+"!+&0.&)"$),2"/
7 $1//"0"!00".5$/
44
7 ,+/-.(&+$#,)!&+$/%,2")
7 ")),3.,))&+$ ,+0&+".
EZ-Zorber
Acid Spill
Absorber and
Neutralizer
NEW
Ž Purple to yellow color change shows when acid is
Bulk Acid
Absorber
Including
Neutralizer
neutralized and safe
Ž Twice as absorbent as clay based but only half the
Ž Dry formula
Ž Absorbs and neutralizes battery
weight
Ž Use in acid drip pans
Ž Safe and non-hazardous
Ž Not dusty like clay
Ž Instructions and MSDS included
Ž Durable easy to store container with re-sealable lid
Ž See OSHA 1926.441 and 1910.173
acid spills
Ž Economical and easy-to-use
Ž Approximately 20 lb. (2.5 gallon)
Description
Part No.
%::ORBERACIDABSORBER
Ž Mat absorbs acid but won•t leak through tough
polypropylene backing
Ž Absorbs 6 oz of acid per square foot
Ž Cut to size for battery compartments, storage racks
or drip pans
Spill Kits
Battery Acid Floor
and Counter Mat
Ž Use on floor or under the battery
Ž Protects workbench or retail counter from abrasion
and acid corrosion
Ž Use Wash Water Neutralizer to neutralize acid,
then use shop vacuum to remove liquid
Ž Use mat over and over again
Description
Part No.
2ESCUEACIDABSORBERnLBJAR
2ESCUEACIDABSORBERnLBJUG
2ESCUEACIDABSORBERnLBPAIL
2ESCUEACIDABSORBERnLBDRUM
Description
Part No.
WIDEFLOORANDCOUNTERMATgROLL WIDEFLOORANDCOUNTERMATgROLL WIDEFLOORANDCOUNTERMATgROLL Absorbtion Quantities
LBKGABSORBSQUARTLITERS
LBKGABSORBSGALLONSLITERS
LBKGABSORBSGALLONSLITERS
LBKGABSORBSGALLONSLITERS
See the video on
cleaning up an
acid spill
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117
Battery Disposal Bags
Ž Designed for the temporary storage of
leaking or damaged batteries
18" length
Ž Clear gusseted heavy mil polybag with
flat bottom
Ž
Fits SLI and other batteries (see
dimensions on drawing)
Quick® battery
disposal bag
dimensions
Ž Seal bag with included cable ties
Ž Sold in quantities of 10 or 50 (inquire
24" high
for larger quantities)
Description
Part No.
"ATTERYDISPOSALBAG
10" wide
Acid Containment Pallets
2500 Pounds
Ž Holds up to 66 gallons
Ž Will support up to 2500
Ž Will support up to 8000
Ž
Ž
of battery acid/liquid
Ž
Ž
pounds
Resists corrosion,
moisture and battery
acid
Made of polyethylene
42" x 52" x 7.5" (107 x
132 x 19 cm)
of battery acid/liquid
Description
Part No.
LBPALLET
Ž
Ž
Ž
pounds
Resists corrosion,
moisture and battery
acid
Made of polyethylene
52" x 52" x 8" (132 x
132 x 19 cm)
Has drain plug
Description
Part No.
LBPALLET
Chemicals & Safety
Pallet Strapping Kits
Ideal for Strapping Batteries Together and to Pallets
Ž Corded polyester strap is stronger and lighter
than steel
Ž Strap is acid-resistant, non-conductive,
non-corrosive and weatherproof
Ž Safer than steel, no snap back, no sharp edges
Ž
Ž
Ž
Ž
and easier to dispose of
Fast and simple … one tool tensions and cuts
Two strapping kits, both include strapping, steel
buckles, dispenser and strap tensioning tool
Cost effective, re-order strap and buckles as
you need them
Printed strap serves as a security tape and
cannot be cut and repackaged by a transport
company
420580
420581
420590
118
NEW
8000 Pounds
Ž Holds up to 18 gallons
Description
Part No.
Dispenser Box Kit
Wheeled Cart Kit
3TRAPTENSIONERANDCUTTINGTOOL
3TRAPBUCKLESLBSCAPACITY
EACH
EACH
EACH
EACH
3TRAPPOLY
0ORTABLEDISPENSERTOOLBOX
g
EACH
g
n
0ALLETREACHUNDERNEEDLE
2OLLINGSTRAPDISPENSERANDTRAY
n
n
EACH
EACH
Battery Cleaners
Ž Foaming cleaning action
Ž Dissolves corrosion and neutralizes acid
Ž No. 510430 has color change formula that turns
purple when acid is present and back to yellow
when acid is neutralized
Ž Cleaner spray, 1 oz pump, tool box/pocket size
510145
Description
510430
510420
Volume
Part No.
"ATTERYCLEANER
"ATTERYCLEANERWITHACIDDETECTOR
!EROSOL
!EROSOL
Amps
OZGRAMS
OZGRAMS
"ATTERYCLEANERANDACIDNEUTRALIZER
0UMPSPRAY
OZGRAMS
Black Battery
Reconditioner Paint
Plastic and Glass
Cleaner
Ž Restores battery to original look
Ž Fast drying and formulated to adhere to battery
Ž All purpose plastic and glass cleaner
Ž Cleans and brightens new batteries for sale
Ž Safe for plexiglass and tinted window film
Ž Net weight 18.75 oz (531 grams)
plastics and metal
Ž Fan spray nozzle for uniform coverage
Ž Other uses include battery hold-downs, trays,
Chemicals & Safety
See the videos
on using various
chemical products
cases and other areas needing a coat of paint
Ž Net weight 12 oz. (340 grams)
Description
Part No.
Description
Part No.
"ATTERYRECONDITIONER
0LASTICANDGLASSCLEANER
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119
Battery Corrosion Preventatives
Ž Three choices, including aerosol and brush-on compound
Ž Seals out acid fumes, road salt, moisture and dirt
Ž New clear silicone sealant … Quick Cable exclusive
510400
6022
510410
Original Red Aerosol Formula
Ž Sprays on red, showing presence of
6023
510146
QuickCote+ with Acid Neutralizer
Ž Brush-on compound seals out corrosion
and neutralizes acid
protective coating
Ž Does not dry out or evaporate
Ž Improved non-running, no-drip formula …
Ž Non-hardening, non-cracking
Ž Use on all exposed electrical connectors,
Ž Net weight 9.75 oz (276 grams) per can
Ž 8 oz. can has brush applicator
also prevents seizing of threaded fasteners
use less per application
Chemicals & Safety
Description
Part No.
Description
Part No.
2EDCORROSIONPREVENTATIVE
2EDCORROSIONPREVENTATIVEPUMPOZGRAMS
CANOZGMWITHAPPLICATORBRUSH
OZGMECONOMYCAN
Clear Silicone Sealant
Protective and Cleaner Sprays
Ž Seals out acid and water, formulated
Ž Cleaner spray cleans terminals and
Ž
Ž Protective spray protects exposed
connectors while neutralizing acid
specifically for use on batteries
Sprays on white, showing area of
protection
electrical connections from
corrosion
Ž Does not dry out or evaporate
Ž Helps seal electrical connections and
Ž Both come as in a compact sized
container which easily fits in tool
box or pocket
other wiring applications
Ž Net weight 10 oz (284 grams) per can
Description
Type
#LEARCORROSIONPREVENTATIVE !EROSOL
NEW
Description
Volume
Part No.
OZGRAMS
"ATTERYPROTECTIVESPRAYnOZGM
"ATTERYCLEANERSPRAYnOZGM
Part No.
Battery Terminal Protection Kit
Ž Includes terminal protectors, battery cleaning
brush, 3/4 oz. terminal protection spray, 1-1/8
oz. cleaner spray, hand cleaning towelette
Ž Sold in cartons of 6
120
Description
Part No.
"ATTERYTERMINALPROTECTIONKIT
NEW
See the videos
on using various
chemical products
Battery Maintenance Kits
Ž Kits for top post, side terminal and Group
Ž Complete with cleaner, protective spray,
washers and brush
Ž Convenient carrying case
Ž Carry case (6-pack style) has extra space
for additional tools such as safety glasses,
pliers etc.
Ž Complete convenient kits for battery installers
and maintenance technicians
Ž Designed for the battery professional but
great for the DIY
Ž Kit is in three languages: English, Spanish
Acid spill absorber in 1 lb.
jar fits in maintenance kit
part no. 510130
and French
Kit Contents
Part No.
#LEAR
SILICONE
nBATTERYCLEANER
nBATTERYCORROSIONPREVENTATIVE
nCOMBINATIONBATTERYWASHERS
nTERMINALCLEANINGBRUSH
nCARRYCASEPACKSTYLE
2ED
nBATTERYCLEANER
nBATTERYCORROSIONPREVENTATIVE
nCOMBINATIONBATTERYWASHERS
nTERMINALCLEANINGBRUSH
nCARRYCASEPACKSTYLE
2ED
nBATTERYCLEANER
nBATTERYCORROSIONPREVENTATIVE
nSTUDBATTERYWASHERS
nTERMINALCLEANINGBRUSH
nCARRYCASEPACKSTYLE
Battery Type Spray Color
4OPPOST
ANDSIDE
TERMINAL
4OPPOST
ANDSIDE
TERMINAL
'ROUP
STUD
TERMINAL
quickfigurator.com | quickcable.com | quickhowto.com
Chemicals & Safety
31 stud batteries
121
Ž Battery washers seal out acid fumes
Battery
Washers
protecting terminals from corrosion
Ž Washer is impregnated with a
corrosive preventative
Ž Available in red and black for easy
polarity identification
Ž A washer style for all your needs:
Top Post
Side Terminal
Combo, Top and
Side Terminal
Marine/Golf Cart
Post
Ž Packaged in convenient plastic
screw top jars, plastic bags and
blister cards
Ž Trilingual … English, French and
Spanish
A
B
6623-2002
A.
Side Terminal Washer
Part No.
C. Combo Top/Side Washer
Part No.
Chemicals & Safety
PAIRPERBAGnBAGBAG
PIECESPER*ARnBLACK
"
PAIRPERBAGnBAGBAG
PAIRPERCARDnCARDSBOX
PIECESPER*ARnRED
PIECESPER*ARnBLACK
2
"
PIECESPERJARnBLACK
PIECESPERJARnRED
"
2
PIECESPER*ARnRED
PCSnJARSCASEnBLACK
2
"
PIECESPERJARnBLACK
PIECESPERJARnRED
"
2
PCSnJARSCASEnRED
2
B. Top Post Terminal Washer
Part No.
D. Marine/Golf Cart 3/8" Washer
Part No.
PAIRPERBAGnBAGBAG
PIECESPERJARnBLACK
"
PIECESPERJARnBLACK
PIECESnJARSCASEnBLACK
"
PIECESPERJARnRED
PIECESPERJARnBLACK
2
"
E. Marine/Golf Cart 5/16" Washer Part No.
PIECESPERJARnRED
PCSnJARSCASEnBLACK
2
"
PCSnJARSCASEnRED
2
PIECESPER*ARnBLACK
PIECESnJARSCASEnBLACK
Ž Cleans terminals and neutralizes
Ž
Ž
acid
The blue wipe turns pink when
exposed to acid and back to blue
when the acid is neutralized
Each wipe 7" x 8"
C
E
D
"
* Packaged to fit in maintenance kits.
Battery Terminal Wipes
30 Handy, Disposable
Wipes per Container
Automotive
Battery
Cleaner
Has Color
Change
Formula
Ž Cleans batteries in cars,
boats, RV•s
Ž Turns purple in the presence
of battery acid
Ž Neutralizes acid and returns
to light yellow color
Ž Net contents: 1 quart (.95 L)
122
Description
Part No.
"ATTERYTERMINALWIPES
Description
Part No.
!UTOMOTIVEBATTERYCLEANER
!DDITIONALSPRAYERFOROZBOTTLE
Industrial Battery Cleaner
Cleans Batteries,
Neutralizes Acid
Ž Excellent for dissolving corrosion and
Ž
Ž
Corrosive
acid present
neutralizing acid
Color change formula turns bright red
when acid is present and back to yellow
when acid is neutralized
Economical refills
Description
Part No.
)NDUSTRIALBATTERYCLEANERnGALLON
)NDUSTRIALBATTERYCLEANERnGALLON
)NDUSTRIALBATTERYCLEANERnQUARTS
)NDUSTRIALBATTERYCLEANERnQUARTS
)NDUSTRIALBATTERYCLEANERnQUART
Color indicates
acid present
Purple color
indicates acid
A
C
I
D
W
O
R
K
I
N
G
W
O
R
K
I
N
G
S
A
F
E
Stationary Battery
Wipedown
Battery Wash Water
Treatment
Ž Safe for use on all battery plastics including
Ž Use to adjust the pH in wash
Ž
Ž Non-corrosive and non-
Ž
Ž
Ž
stationary and UPS
Turns bright red in the presence of battery
acid
Neutralizes acid and returns to light yellow
color
Formula complies with IEEE requirements
Net contents: 1 quart (.95 L)
Description
3TATIONARYBATTERYWIPEDOWN
Part No.
water
hazardous
Ž Allows for reuse of wash
water
Ž Can also be used to remove
acid from concrete floors in
preparation for epoxy floor
paint or containment system
Ž Use to clean acid contaminated floor and equipment
such as battery racks and
delivery vehicles
Stationary Battery
Wipes
30 Handy, Disposable
Wipes per Container
Description
Part No.
Ž Safe for use on all battery plastics including
7ASHWATERTREATMENTnGALLONCONTAINER
7ASHWATERTREATMENTnGALLONCONTAINER
Ž
Ž
Ž
Ž
7ASHWATERTREATMENTnGALLONCONTAINER
7ASHWATERTREATMENTnGALLONCASE
stationary and UPS
Turns bright red in the presence of battery acid
Neutralizes acid and returns to light yellow color
Formula complies with IEEE requirements
Each wipe 7" x 8"
Description
3TATIONARYBATTERYWIPES
Part No.
Chemicals & Safety
Yellow means safe
to wipe clean
See the videos
on using various
chemical products
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123
Portable Eyewash Station
Ž Provides a steady water flow and first aid relief
virtually anywhere
Ž No plumbing required, 9-gallon capacity
Ž Meets OSHA and ANSI 2358.1 standard
requirements for a full 15-minute capacity of
flushing time eye wash station
Ž Constructed of FDA high-density polyethylene
material
Ž Wide fill cap for easy filling and inspecting
Ž Anti-bacterial additive for use in eyewash station
protects water for up to six months
Ž Available additive is sold in individual 5-oz bottle
or four bottles per carton
Ž
Eyewash is activated by pulling down lever,
which protects outlet nozzle when not in use
Ž Easily hangs on wall with supplied bracket
Ž Manufactured in the USA
Description
Part No.
%YEWASHSTATION
!NTIBACTERIALADDITIVEnOZBOTTLE
See videos on using
safety products
around batteries
Chemicals & Safety
Quick Emergency Eye and Skin Wash
®
Ž Fast personal eye and skin wash when acid
Description
spill threatens eyesight
Ž For battery delivery trucks, field repair, etc.
Ž Available with wall mount holder or as refill
Ž 16 oz. (473 ml) eyewash in durable,
1UICKEYEWASHnOZBOTTLEWWIREHOLDER
1UICKEYEWASHnOZBOTTLEWPLASTICHOLDER
quickopening, quick pour plastic bottle
Ž Sterile, isotonic, double-buffered eyewash and
skin flush
Ž Manufactured under FDA
guidelines, with National Drug
Code printed on every bottle
Ž ANSI Z358.1-2004 compliant,
as personal eyewash only
Ž Wire wall mount is vibration
resistant, has durable black
coating, comes with fasteners
and is ideal for delivery and
service trucks
510522
Ž Plastic wall mount is ideal for
battery charging station, battery
service area, warehouse, etc.
Ž Instructions and MSDS
enclosed
510521
124
Part No.
%YEANDSKINFLUSHPLASTICWALLMOUNT
1UICKEYEWASHnOZBOTTLE
510502
Chemical Safety Wear
Ž Made for working
Disposable
Gloves
Ž Nitrile gloves
around batteries
where contact with
sulfuric acid may
occur
resist acid
Ž Box of 100
Ž Components sold
separately or in kits
Ž Should be worn
at all times when
contact with acid
may occur
Ž Kit includes splash-
proof goggles,
face shield, vinyl
apron, nitrile
gloves, shoe covers
and emergency
eyewash bottle
Description
Part No.
3MALL
-EDIUM
,ARGE
%XTRALARGE
Ž See OSHA
1926.441 and
1910.173
Description of Kits
Part No.
0ERSONALPROTECTIVEWEARKIT
0ERSONALPROTECTIVEWEARKITWITHWALLRACK
Individual Items
Part No. Description
Part No.
.ITRILEGLOVES
6INYLAPRONS
%YEWASHBOTTLE Battery
Room Sign
Safety Wall Signs
for Battery Work
Areas
Ž Three sets of signs for different industry groups
Ž All signs available separately
Ž 4 corner holes for easy mounting
Ž Durable, impact resistant plastic, non-corroding
Ž See OSHA 1926.441 and 1910.173
Selection of Signs
in Each Set
Individual
Signs
Automotive,
Truck Farm,
Marine
(5 Signs)
Industrial
Battery
Stationary
Battery
(7 Signs)
(7 Signs)
%YEWASHFOUNTAIN
%MERGENCYSPILLKIT
s
s
#AUTIONWORKINGVEHICLES
%YEPROTECTIONREQUIRED
n
$ANGERHIGHVOLTAGE
&IREEXTINGUISHER
n
.OSMOKING
%XIT
s
s
s
s
s
s
s
.OEXIT
"ATTERYROOMSIGN
s
s
s
n
n
n
n
n
n
s
n
n
Chemicals & Safety
Description
&ACESHIELD
'OGGLES
2UBBERSHOE
COVERS
s
s
s
s
s
s
n
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125
Battery Isolators
303304
303305
303302
Ž Ideal for marine, RV, automotive and commercial
Ž
Ž
Ž
Ž
Ž
applications
Allows for simultaneous battery charging of a
multiple battery system
Isolates batteries to insure power to start your
vehicle
Reliable solid-state circuitry
Sealed to protect against oil, gas, salt, water and
harsh environments
Ž Use with multiple battery charging systems
Ž For wet cell or gel cell batteries, all batteries must
be same type to prevent damage
Available in retail
Inverters & Isolators
126
Isolator Types
Type
Description
Rating
Batteries
Part No.
3TANDARD
$ELCOTRON
3CHOTTKY
3TANDARD
$ELCOTRON
3CHOTTKY
$ELCOTRON
AMP
AMP
AMP
AMP
AMP
AMP
AMP
Description
65SEWITH'ENERAL-OTORS
ALTERNATORSFORANDNEWER
$ELCOTRON VEHICLESTHATREQUIREANDEXTRA
IGNITIONCONNECTIONTERMINAL
3CHOTTKY
65SEA3CHOTTKYDIODETO
REDUCERADIOFREQUENCYINTERFERENCE
ANDTOMINIMIZEVOLTAGEDROP
COMPLIESWITH3PEC+++!#
Isolator
Installation Kit
Kit Contains:
Ž 10 ring terminals, 10 terminal
sleeves, 15• 8 ga cable, 50 amp
circuit breaker, 2 butt connectors
Ž Universally suitable for most
Ž
multi-battery systems, including
RV and inboard marine
Assures reliable starting for
vehicles with multiple batteries
Kit Contents
Part No.
sFEETGAUGECABLE snTERMINALS
sAMPCIRCUITBREAKER snTERMINALS
snTERMINAL
sCONNECTORS
Solar Powered Battery Chargers
Harness the power of the sun to maintain
or charge your vehicle’s battery
Three sizes to choose from
Ž For auto, marine and RV batteries
Ž Ideal for seasonal or intermittent use … keeps your
battery charged
Ž 12V DC power plug and battery terminal clips included
Ž Maintenance free
12V battery trickle charger
Part No. 800301-001
Battery clamps and 12 volt DC plug come with each charger
Battery Maintainer
Trickle Charger
Battery Charger
Part No.
Watts
5
Dimensions
X
X
X
s 6#IGARETTE
s "ATTERY#LIPS
s 6#IGARETTE
s "ATTERY#LIPS
s #HARGE#ONTROL
2ECOMMENDED
s -ULTIPLE0ANELS
CANBECONNECTED
Features
s 6#IGARETTE
s "ATTERY#LIPS
15 watt 12V battery charger
Part No. 800302-001
Inverters & Isolators
12V battery maintainer
Part No. 800300-001
RETAIL
PACKAGING
*Note: we recommend the Quick Charge Regulator (Part No. 800310-001) when using the 15W panel
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127
Battery Inverters
Convert DC to 120-Volt AC Pure
Sine Wave and Modified Sine
Wave Inverters
Features of All Units
Inverters & Isolators
Ž Low battery alarm
Ž Reverse polarity protection
Ž Overload protection
Ž High temperature protection
Ž Output short circuit protection
12V Pure Sine
Wave Inverter
Wattage
Part No.
Ž Precision power supply, ideal for
computers, TVs and cell phones
12V Modified Sine Wave
Inverter in Clamshell
Wattage
Part No.
12V Modified Sine
Wave Inverter
Wattage
Part No.
24V Modified Sine
Wave Inverter
Wattage
Part No.
Inverter Remote
Starter
Part No.
128
300-Watt Pure Sine Wave
150-Watt to 600-Watt
Modified Sine Wave
Ž One output
Ž Retail clamshells
1000-Watt to 2500-Watt
Modified Sine Wave
Ž Two outputs
Ž Ideal for general use
Comparison Wattage
Unit
Continuous Power
Peak Power
Inverter Installation Kits
Ž Quick and easy installation of inverters
Ž All parts required for installation
Ž Easy-to-follow instructions
Ž Every kit includes inline fuse for safety
Ž Do-it-yourself
Universal Kit
Description
sFEETGA!7'REDCABLE
sFEETGA!7'REDCABLE
sFEETGA!7'BLACKCABLE
sFEETGA!7'GREENCABLE
s$ELUXECLEARVIEWFUSEHOLDER
sAMPSAFETYFUSES
sGA!7'WIRECONNECTORSn3TDHOLE
sGA!7'WIRECONNnSTDHOLE
sGA!7'WIREGROMMETS
sGA!7'WIRECONNECTORSnSTDHOLE
s)NSTRUCTIONS
Part No.
Description
Part No.
sFEETGA!7'REDCABLE
sFEETGA!7'REDCABLE
sFEETGA!7'BLACKCABLE
sFEETGA!7'GREENCABLE
s$ELUXECLEARVIEWFUSEHOLDER
sAMPSAFETYFUSES
sGA!7'WIRECONNECTORSnSTDHOLE
sGA!7'WIRECONNnSTDHOLE
sGA!7'WIRECONNECTORSnSTDHOLE
s#ABLETIES
s)NSTRUCTIONS
1500 Watt Kit
Inverters & Isolators
1000 Watt Kit
2500 Watt Kit
Description
sFEETGA!7'REDCABLE
sFEETGA!7'REDCABLE
sFEETGA!7'BLACKCABLE
sFEETGA!7'GREENCABLE
s$ELUXECLEARVIEWFUSEHOLDER
s!MPSAFETYFUSES
sGA!7'WIRECONNECTORSSTDHOLE
sGA!7'WIRECONNSTD(OLE
sGA!7'WIRECONNECTORSSTDHOLE
sGAGROMMETS
s)NSTRUCTIONS
Part No.
Description
Part No.
sFEETGA!7'REDCABLE
sFEETGA!7'REDCABLE
sFEETGA!7'BLACKCABLE
sFEETGA!7'GREENCABLE
s$ELUXECLEARVIEWFUSEHOLDER
sAMPSAFETYFUSES
s!7'WIRECONNECTORSnSTDHOLE
s!7'WIRECONNECTORSnSTDHOLE
sGA!7'WIRECONNECTORSnSTDHOLE
sGAGROMMETS
s)NSTRUCTIONS
MagnaLug Inverter Connectors
™
Ž Can be crimped or soldered
Ž Permanent connection, prevents
Ž
Ž
arcing and shorting
Perfect fit for most inverter connections with screw tab mounting holes
Unique self-centering design
Gauge Tab Length Tab Width Thickness
Part No.
MagnaLug® inverter
connector
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129
Retail Program
Merchandisers, Spinners, End Caps, Displays
Four Sided Spinners
Description
Retail Merchandising
130
Part No.
!UTOMOTIVE
"ATTERYOUTLETS
!GRICULTURALCONSTRUCTION
-ARINE26
Ž Steel powder-coated, load
Ž
Ž
Ž
bearing 250 lbs. (113 kg)
Easy assembly
Pegboard display area
Changeable signage
Rescue Racks
Description
Part No.
HIGHSTEELDISPLAYRACKONLY
!UTOMOTIVE
"ATTERYOUTLETS
!GRICULTURALCONSTRUCTION
-ARINE26
Wall / Gondola / End Cap
Description
Heat-Shrink Tube Display
Mini-Merchandiser for Counter or Wall
Part No.
Description
Part No.
!UTOMOTIVE
"ATTERYOUTLETS
(EATSHRINKTUBEDISPLAY
(3$0
!GRICULTURALCONSTRUCTION
-ARINE26
Description
&USIONDISPLAYnPIECES
!UTOMOTIVEDISPLAYnPIECES
Part No.
Ž Use with 48" sticks of heat-shrink, such
Ž Space efficient design measures
Ž
Ž
Ž
Ž Use 1.5 square feet of counter space
Ž Wall mountable, hardware included
Ž Use plan-o-gram or create your own
as MagnaTube, FlexTube or SpliceTube
Eight product bins
Easy to assemble
32.5" high x 22" wide x 10" deep
18" x 25"
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133
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134
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Pg.
Part No.
2
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2
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Pg.
Part No.
Pg.
Part No.
Pg.
Part No.
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Part No.
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"
2
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2
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135
Product Index
INBRUSH
WAYCONNECTORS
PIECEPROFESSIONALBATTERYTOOLKIT
$BUSBARTERMINAL
6OLTDIGITALBATTERYRESISTANCETESTER
AMPSOLIDCOPPERCLAMPS
!FRAMEHANDLE
!BSORBENTPILLOWSFORCONTAINMENTSYSTEMS
!BSORBENTSOCKSFORCONTAINMENTSYSTEMS
!BSORBERANDNEUTRALIZERFORACIDSPILLS
!CIDABSORBENTPILLOWSANDSOCKSFORCONTAINMENTSYSTEMS
!CIDABSORBINGMATS
!CIDCONTAINMENTPALLETS
!CIDRESISTANTCABLETIES
!CIDSPILLABSORBERANDNEUTRALIZER
!CIDSPILLABSORBERn%::ORBER
!DAPTERBUSHINGS
!DAPTERFOR*)3PENCILPOST
!DDONCONNECTORS
!DJUSTABLECLOSEQUARTERSRATCHETING-#-CUTTER
!EROCONNECTIONKITS
!LLVEHICLESTARTERKITS
!NALOGBATTERYLOADANALYZER
!NALOGBATTERYLOADTESTER
!NGLEDBATTERYPLIERS
!UTOMOTIVEBATTERYCLEANER
!UTOMOTIVEBATTERYCONNECTORS
!UTOMOTIVEBATTERYTESTER
!UTOMOTIVEBOOSTERCABLES
"#RIMPINGTOOL
"ASEMOUNTSFORBATTERYBOXES
"ATTERYACIDABSORBINGMATS
"ATTERYACIDFLOORCOUNTERANDGOLFCARTMATS
"ATTERYACIDSPILLKITS
"ATTERYBOXVENTKIT
"ATTERYBOXES
"ATTERYBOXESnVOLTSERIES
"ATTERYBOXESnAUTOLIGHTTRUCKMARINEAND26
"ATTERYBOXESnCOMMERCIAL
"ATTERYBOXESnNONSEALEDALUMINUM
"ATTERYBOXESnSEALEDALUMINUM
"ATTERYBOXESnSPORTSMANSTYLE
"ATTERYCABLE
"ATTERYCABLEnFINESTRANDED
"ATTERYCABLEn3'8
"ATTERYCABLEnSTANDARD
"ATTERYCABLEn5,MARINE
"ATTERYCAPTOOL
"ATTERYCARRIERS
"ATTERYCHARGERSnSOLARPOWERED
"ATTERYCLEANERnAUTOMOTIVE
"ATTERYCLEANERnINDUSTRIAL
"ATTERYCLEANERS
"ATTERYCONNECTORS
"ATTERYCORROSIONPREVENTATIVES
"ATTERYDISPOSALBAGS
"ATTERYINVERTERS
"ATTERYISOLATORS
"ATTERYJUMPERS
"ATTERYMAINTENANCEKITS
"ATTERYMAINTENANCETOOLS
"ATTERYMAINTENANCETOOLSnINBRUSH
"ATTERYMAINTENANCETOOLSnPIECEPROFESSIONALBATTERYTOOLKIT
"ATTERYMAINTENANCETOOLSnANGLEDBATTERYPLIERS
"ATTERYMAINTENANCETOOLSnBATTERYCARRIERS
"ATTERYMAINTENANCETOOLSnCIRCUITTESTER
"ATTERYMAINTENANCETOOLSnCLAMPCONNECTORLIFTER
"ATTERYMAINTENANCETOOLSnCLAMPSPREADERREAMER
"ATTERYMAINTENANCETOOLSnFILLERBULBFILLERJUG
"ATTERYMAINTENANCETOOLSnHYDROMETERS
"ATTERYMAINTENANCETOOLSnPOSTTERMINALBRUSH
"ATTERYMAINTENANCETOOLSnPOWERBRUSH
"ATTERYMAINTENANCETOOLSnSAFETYGLASSES
"ATTERYMAINTENANCETOOLSnSIDETERMINALBRUSH
"ATTERYMAINTENANCETOOLSnSIDETERMINALRATCHETWRENCH
"ATTERYONOFFSWITCH
"ATTERYPOSTSHIMS
"ATTERYRACK
"ATTERYRACKCOMPLETECABLEKIT
"ATTERYRACKENCLOSURE
"ATTERYRACKSEISMICKIT
"ATTERYRECONDITIONERPAINTnBLACK
"ATTERYTERMINALADAPTERnBUSHINGS
"ATTERYTERMINALADAPTERnBOLTSANDNUTS
"ATTERYTERMINALADAPTERnFOR*)3PENCILPOST
"ATTERYTERMINALADAPTERnPOSTSHIMS
"ATTERYTERMINALADAPTERn3!%TOPENCILPOSTCONVERSION
"ATTERYTERMINALADAPTERnSIDETERMINALTOPOSTCONVERSION
"ATTERYTERMINALADAPTERnSPECIALTYTERMINALWITHPOLETOTOPPOST
136
"ATTERYTERMINALADAPTERnSTUDTOPOSTCONVERSION
"ATTERYTERMINALADAPTERnTOPPOSTTOSIDETERMINALCONNECTORS
"ATTERYTERMINALPROTECTIONKIT
"ATTERYTERMINALWIPES
"ATTERYTESTERS
"ATTERYTESTERSn6OLTDIGITALBATTERYRESISTANCETESTER
"ATTERYTESTERSnANALOGBATTERYLOADANALYZER
"ATTERYTESTERSnANALOGBATTERYLOAD
"ATTERYTESTERSnAUTOMOTIVEBATTERY
"ATTERYTESTERSnDIGITALVOLTMETER
"ATTERYTESTERSnMULTICHARGINGBUSBAR
"ATTERYTESTERSnOPTIONSFORTESTERS
"ATTERYTESTERSn3,!POWERPORTBATTERY
"ATTERYTESTERSnSYSTEM
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7ORKLIGHT
We are constantly working to improve the quality of
our products, therefore product specifications, designs
and packaging may change without notice.
Copyright © 2013 Quick Cable Corporation and
Quick Cable Canada Limited. All rights reserved.
Quick Cable and the Quick Cable logo, BilFro, Brute,
Cub, Hammer Crimper, HexCrimp, HexCrimp Jr.,
FlexTube, Fusion, Gardian, HexCrimp, HexCrimp
Jr., MagnaLug, MagnaTube, MAX, Quick, Quick
Connector, QuickCote+, QuickCutter, QuickDrive,
QuickFlux, QuickFlex, QuickFuse, QuickHarness,
QuickHeat, QuickHold, QuickLink, QuickPower,
QuickStrip, QuickTap, Quick Technologies, Rescue,
SBC, SBF, QuickBox, and Truck Tough are all
trademarks of Quick Cable Corporation. AMP is a
trademark of Tyco Electronics Corporation. Ford is a
trademark of the Ford Motor Company. GM is a trademark of General Motors. All rights reserved.
How to Order
Standard Catalog Items
A complete Quick
Cable part number
has two parts, a
root number and a
package quantity.
In this catalog, we
primarily show the
root numbers; the
available package
quantities for all
root numbers are
shown in our price
list and on our
website.
There are two
formats for catalog
part numbers, one
with a letter suffix
and one without.
If there is no letter suffix, to create a valid part number for ordering, use the root part number, a hypen, and the 3-digit package
quantity code.
Example: 7789-001 is a package of one 24Ž offset jumper. 7789005 is a package of 5.
If there is a letter suffix, to create a valid part number for ordering,
use the root number with the 3-digit quantity inserted before the
letter.
Example: 8804D is a 4/0 lug that is available in packages of 5 and
50. To order 5, the number would be 8804-005D; to order 50, the
number would be 8804-050D.
Items for Retail Merchandising
Many Quick Cable items are available in retail packaging for
display on spinners, endcaps, etc. In most cases, these items are
in bags designed to hang on hooks, and they come in packages of
5 bags. Exceptions are carded items like inverters, isolators and
large items like booster cables.
In price lists and on our website
you can identify retail packages
by a 2000 series suffix, with the
last three digits of the number indicating the quantity in each retail
bag. For example, 2010 would
be a bag of ten; 2100 would be a
bag of 100.
To order items in retail packaging, use a hyphen after the root
part number followed by the retail
package quantity. Example:
670177-2001 is a retail bag with
one junction box. REMEMBER:
Retail bags are most often in lots
of 5, so ordering this part number
would get you 5 bags, each with
one product inside.
Powerful Online Resources for
Product Information, Training,
and Custom Ordering
QuickCable.com
At QuickCable.com you•ll find a complete interactive online
catalog of all products. It•s where you•ll find the most up-to-date
information on new products and applications, and if you are a
registered user, you can order products directly online. There
are also extensive
resources including
instruction manuals, MSDS and
RoHS safety
sheets as well as
catalogs for
market-specific
applications.
QuickHowTo.com
This extensive video library offers more than 100 video training
programs on product usage, safety, selection, installation, and
more. Whether you•re looking for information on specific
products and applications or managing a training program for
your employees,
this extensive
library is yours to
use 24/7 at no
charge. It•s the
added value you
get with Quick
Cable.
QuickFigurator.com
Design your own custom cable quickly, online, using our
unique quickfigurator.com web tool. You can specify all the
components„cable, connectors, heat shrink, etc., save the
file, print the drawing, and submit it for quotation. We•ll get
back to you within
24 hours. Custom
cable, painless
and fast. Only
from Quick Cable.
If there is a letter suffix on the
root part number, you must insert
the retail order number just before the letter, the same as you
would with ordering standard catalog items.
139
Over 7000 Products for Battery & DC Power
100’s of clamps & lugs – heavy
duty, automotive, lead-free
pg. 16 – 27
Cable, primary wire, braided
ground strap, bonded
pg. 40 – 55
Crimping, cutting, stripping
and battery utility tools
pg. 76 – 85
Basic cable making kits
for different applications
pg. 6 – 8
Battery acid
containment systems
pg. 114 – 115
Portable power packs and a
full line of booster cables
pg. 87 – 102
Terminal protectors, battery
vent caps and fuses
pg. 36, 37, 62-65
Protective loom, cable ties
and clamps, heat shrink tube
pg. 58 – 61
Bulk rolls, pre-made
and custom cable
pg. 40 – 55
SB/SBX connectors, housings
and accessories
pg. 72 – 75
Battery boxes, trays,
hold-downs and hooks
pg. 103 – 112
Battery acid spill kits,
chemicals and cleaners
pg. 116 – 123
Distributed by:
quickcable.com
quickhowto.com
quickfigurator.com
Leadership in the Energy Storage Industry
FL68
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