05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 1 CARING FOR YOUR ENVIRONMENT 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 2 Air Cleaning Radiant Heating CLEANING THE AIR, SAVING ENERGY, INCREASING EFFICIENCY Horizon International – commenced trading in 1969 and is firmly established as a major manufacturer of air pollution control plant and heating plant and systems. Our experience of all forms of air cleaning applications together with radiant heating applications is readily available to help solve your environmental problems. Based in Bristol UK, centuries of engineering excellence contributing to fine Bristol products from Horizon International. Your employee’s health and productivity depends on you to provide a clean temperature controlled working environment. A healthy work force is a happier and more productive work force. At our headquarters here in Bristol we design and build an extensive range of air cleaning and heating equipment, which will help you to help your work force. We offer you free on site surveys, a computer aided design service, flexibility, reliability and a first class after sales back up. An Horizon specialist visit will ensure that the least expensive, high quality answer to your problem is the one that Horizon will offer. Contact us today, and let us help you to improve your working environment. Whatever the environmental problem, Horizon International have a range of tailored products to control it. QUALITY PRODUCTS - BUILT TO LAST CE- COMPLIANT All Horizon equipment is manufactured in accordance with current CE regulations. ISO 9000 - QUALITY Horizon International is a ISO9002 registered company. We can guarantee the quality of our products to service the high demands of industry today. • FREE SITE SURVEYS • NO OBLIGATION QUOTATIONS • ON-SITE DEMONSTRATIONS • COSHH ASSESSMENT Horizon Production Headquarters Horizon International, Willment Way, Avonmouth, Bristol BS11 8DJ. U.K. Tel: +44 (0) 117 982 1415 Fax: +44 (0) 117 982 0630 E-mail: [email protected] Web site: www.horizon-int.com 2 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 3 INDEX Page Solder Fume Extraction/Filtration Unit Model SE1.5M 4 Portable (Hand carry) Fume/Dust Eliminator Model SEV 4 Portable (Hand carry) Fume/Dust Eliminator Model SEH 4 Model SE.4.M SMOG-EATER 5 Model SE.6/SE.6.M SMOG-EATER 5 In most countries, stricter legislation has been enforced to ensure higher standards with respect to maintaining a clean, healthy atmosphere. Model SE.8/SE.M SMOG-EATER 6 Model SE.10/SE.10.M SMOG-EATER 7 We must have clean air in order to live, there is no substitute. Smog-Mobile (electrostatic & mechanical versions) 8 ENERGY SAVINGS Panda Dust/Fume Cart 9 CLEAN AIR Clean air is an essential requirement for a healthy existence. Throughout the world people are concerned with the quality of the environment i.e. the air we breathe, both internally and externally (within buildings occupied and outside buildings). The majority of Horizon air cleaning products are designed to filter the applicable pollution from the air stream, allowing the return of the cleaned fresh air to the factory work place, without the necessity of external exhaust with the resultant loss of energy. In instances where legislation prohibits the recycling of certain cleaned air streams, Horizon exhaust to atmosphere systems are available. Horizon radiant heating systems, are designed with maximum energy conservation in mind. HIGH EFFICIENCY Hippo Dust Box 10 Models DE.10.MV and DE.20.MV Dust Extraction units 11 FILTO-BENCH Down Draught Work Benches 12/13 Models SE.11/SE.22 SMOG-EATER units 14 Models SE.11.HP, SE.22.HP, SE.44 and SE.44.SS 15 Models SE.11.HP.M, SE.22.HP.M, SE.44.M and SE.44.SS.M 15 Horizon plant efficiencies are matched to suit the project requirements. Units are available with a choice of electrostatic filtration or mechanical filtration or a combination of both. SEM Modular Electrostatic Air Filters (manual & auto clean) 16/17 CE.M Series Dust Extraction Units 18 Automatic cleaning can be provided where required. Efficiencies up to 99.998% are available. MINI-RAMBLER, SMOG-RAMBLER- MIDI 19 SMOG-RAMBLER - STANDARD 20 SMOG-RAMBLER-ES, SWING-BOOM 21 Horizon air cleaning equipment correctly applied allows you to comply with the current COSHH regulations. Fan Units 22 INCREASE PRODUCTION Portable Fan Units 22 Exhaust to Atmosphere Systems 23 Control your factory environment – specify HORIZON. PROTECT YOUR STAFF As technology in industry demands increased production, machine production speeds increase, with an associated increase in air pollution. Correctly applied Horizon equipment will solve your air pollution problems. HORIZON - 1ST CHOICE FOR CLEAN AIR EQUIPMENT & RADIANT HEATING PLANT Leaders in today’s environmental control technology. If you cannot identify suitable equipment in this catalogue to solve your problem, contact Horizon. Horizon engineers will design a tailor made plant/system to match your needs. QUALITY PRODUCTS Vehicle Exhaust Extraction Systems 24/25 Dust and Fume Extraction Booths 26 Paint Spray Booths 27 Series AC-M Dust Extraction Units 28 Cyclones, Ductwork, Access Platforms 29 The design of Horizon equipment, bears in mind the needs of industry, light, medium and heavy. The highest quality standards are employed producing products built to last. HEAT-RAD Gas Fired Radiant Heating Equipment 30/31/32 MAX-ECON - Radiant Heating Controls 32 WARRANTY HEAT-SAVER - Warm Air Recycling Units 33 All Horizon products are guaranteed for one year from date of purchase. Extended warranties are available where required – contact Horizon for further information. Some users of Horizon Equipment 34 COSHH Performance Testing, Service, Repair, Maintenance 35 3 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 4 SMOG-EATER MODEL SE.1.5M Ideally suitable for the extraction/filtration of solder fumes from a single work station. Three stage filtration – prefilter, sub micron HEPA filter, activated carbon gas filter. Overall dimensions 480 L x 300 W x 300mm H Nominal airflow 400 m3/hr 220/240–1–50HZ Quiet in operation, suitable for laboratories, electronics industries, technical colleges, etc. Larger units available, for multi-point extract – contact Horizon. PORTABLE (HAND-CARRY) SMOG-EATER MODEL SEV The Horizon SEV portable dust and fume eliminators have been designed for light fume and dust problems. Not suitable for continuous production work. The SEV is available for 110-1-50HZ or 220/240-1-50HZ. FILTERS Weight: 12Kg Nominal air flow: 150 m3/hr Dimensions: Filter Filter Optional Cartridge Cartridge Activated for SEH for SEV Carbon Gas Models Models Filters for SEV & SEH Models 280x280x540mm H 950 watt motor single speed operation. The unit is complete with 3.75m length of 45mm diameter hose. Efficiency 99.998% DOP test. Optional activated carbon gas filter available. PORTABLE (HAND-CARRY) SMOG-EATER MODEL SEH The Horizon SEH portable dust and fume eliminators have been designed for light fume and dust problems. Not suitable for continuous production work. The SEH is available for 110-1-50HZ or 220/240-1-50HZ. Weight: 20Kg Nominal airflow 250 m3/hr Dimensions: 690 x 240 x 360mm H Twin 950 watt motors two speed operation. The unit is complete with 5m length of 45mm diameter hose. Efficiency 99.998% DOP test. Optional activated carbon gas filter available. OPTIONAL NOZZLES Fish-tail Flared Straight There is a choice of inlet nozzle type mounted on a metallic tube, each type provided with a magnetic foot for ease of mounting. 4 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 5 MODEL SE.4M The Model SE.4.M is a powerful compact extraction/filtration unit ideally suitable for the collection of dust from the smaller woodworking machines, grinding, linishing etc. Originally designed for use in Technical Colleges, also suitable for the smaller workshop. Units are supplied with wall brackets for wall mounting, or can be provided with legs for floor standing. The unit is equipped with a high performance fan/motor assembly providing strong at source extraction. Fitted with built-in spark arrester when required. Nominal airflow 650 m3/hr @ 200mm Dimensions: 580 x 580 x 1250mm H Weight: 64Kg Units are available for either 220/240 volts single phase 50 cycles or 380/440 volts three phase 50 cycles. The Model SE.6 SMOG-EATER is the smallest electrostatic air filter in the Horizon range. The Model SE.6.M is a similar sized unit with mechanical filters. SMOG-EATER MODELS SE6 & SE6M Both units are provided with either brackets for wall mounting or can be provided on legs for floor standing. The SE.6 SMOG-EATER is ideally suited for linking together four/five Mini Rambler fume extraction arms e.g. solder fume extraction/filtration. The Model SE.6.M is fitted with a cartridge filter and is suitable for the removal of oil mist/smoke from the smaller machine tools. SE.6 Units are available for either 220/240 volts single phase 50 cycles or 380/440 volts three phase 50 cycles. SE.6 Nominal Air Flow 3 1000 m /hr SE.6.M 3 1000 m /hr Dimensions of Main Cabinet 485 x 480 x 750mm H 485 x 480 x 860mm H Weight 60Kg 58Kg Optional pressure gauge available for Model SE.6.M to indicate when the filter requires cleaning/changing. SE.6M 5 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 6 SMOG-EATER MODELS SE8 & SE8M SE8 The SE.8 incorporates an industrial electrostatic filter ideally suitable for fumes such as oil mist/oil smoke, welding fumes, solder fume etc. The SE.8.M is fitted with a series of graded mechanical filters suitable for both fumes and dust. These units are supplied with wall brackets for wall mounting or attaching to suitable steelwork or eye-bolts for suspension from above. The units can be provided on legs for floor standing or mounting above machine tools. Units are available for any electrical voltage. Nominal airflow 1360 m3/hr Dimensions of the main cabinet 480 x 480 x 600mm high Weight 68Kg These units are suitable for attaching to ductwork, hoods, canopies and Horizon SMOG-RAMBLER self supporting flexible dust and fume extraction arm/hood assemblies. SE8M SE8 6 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 7 SMOG-EATER MODELS SE10 & SE10M Models SE.10 and SE.10.M are larger versions of the SE.8/SE.8.M models illustrated on page 6. The SE.10 is provided with two sets of industrial electrostatic air filters in tandem for particularly high air cleansing efficiency, the SE.10.M is fitted with graded mechanical filters, the grades selected to suit the application. SE10 Units can be supplied with brackets for wall mounting or attaching to suitable steelwork or designed to be suspended from roof steelwork or fitted with support legs for floor standing. Nominal airflow Dimensions of the main cabinet Weight 1700 m3/hr 480 x 480 x 760mm H 84Kg These units are also suitable for oil mist/oil smoke, welding fume, solder fumes and general dusts. Units are suitable for attaching to ductwork, hoods, canopies and Horizon SMOG-RAMBLER self supporting flexible dust and fume extraction arm/hood assemblies. Contact Horizon to request a technical sales engineer to visit to advise on the application/installation of these units to achieve maximum benefits. SE10M SE10 TO ORDER: Tel: +44 (0) 117 982 1415 Fax: +44 (0) 117 982 0630 Email: [email protected] 7 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 8 SMOG-MOBILE The SMOG-MOBILE is built for rigorous industrial use, captures pollution “at source” – filters and returns the valuable heated air to the workshop. SMOG-MOBILE fume/dust extraction units are easily wheeled to any factory location where fume/dust extraction is needed. SM.10.12R Units are available with electrostatic filtration elements for fume removal e.g. welding fume, oil mist/smoke, and units are available with mechanical filtration elements suitable for dust extraction. Optional low voltage hood light UNITS FITTED WITH MECHANICAL FILTERS These units are fitted as standard with an aluminium mesh prefilter, followed by two 50mm thick woven material intermediate filters mounted in tandem, followed by a 450mm deep pleated vee bag filter of the high efficiency high surface area type and where required followed by a final sub micron HEPA filter. All filters are fitted on slides and easily removed for cleaning/replacement via hinged access doors. The SMOG-RAMBLER arm/hood assembly, either one or two can be fitted, are completely flexible selfsupporting and easily positioned. 2m, 3m and 4m lengths are available. Units can be built for any electrical voltage. Nominal airflow: 1700 m3/hr Motor rating: 0.75kw Overall dimensions: 780 x 770 x 780mm H Weight: 96Kg Optional final activated carbon gas/odour filters available for all models. SM10.23R Two sets of electrostatic filters mounted in tandem for high cleansing efficiency. Flameproof model Mechanical Filter 8 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 9 PANDA DUST & FUME CART The PANDA dust/fume cart is designed for ease of mobility and is easily wheeled to any factory location where dust/fume extraction is needed. The articulated arm is self-supporting and quickly positioned at the source of fume/dust emission. The unit can be provided with a 2m arm or 3m arm. There is a choice of hood shape i.e. standard flared hood, fish-tail hood or high velocity hood. There is a choice of filter cartridge, the standard cartridge has a filtration efficiency of 99.9% with particle sizes ranging from 0.2 to 2.0 microns. The micro filter cartridge has an efficiency of 99.985% at 0.3 microns. The media area of both cartridges is 14.0m2. Optional low voltage spotlight for the hood. Units are available for any electrical voltage. The motor capacity is 0.75kw. Optional activated carbon gas filter for odour reduction. Nominal air flow: 1700 m3/hr Dimensions: 1040 x 800 x 1560mm H Weight: 90Kg Optional high velocity hoods Standard cartridge Micro cartridge 9 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 10 HIPPO DUST BOX FITTED WITH MOTORISED AUTOMATIC CLEANING electrically operated - compressed air not required The HIPPO dust box is a high capacity self cleaning dust extraction unit, and is available in various configurations, namely:- • Mobile unit • Floor mounted • Wall mounted cleaned air to the • Returns workshop (except hazardous materials subject to special restrictions). HDB.12R available for • Silencers low noise level applications. release bin for dust storage • Quick at the base available in lieu of pull out drawer. to work in conjunction • Designed with the Horizon SMOG- Features: • Self-cleaning air filter. During the cleaning cycle (energised by a switch) the cartridge filter is rotated and dust is dislodged by tensioned pads – dust is collected in a pull out drawer at the base. RAMBLER flexible self supporting dust extraction arms or interconnecting ductwork/hoods and canopies. suction • Powerful (2000 m3/hr maximum). Wall mounted unit Options be supplied with 2, 3 or 4m • Can long SMOG-RAMBLER dust Panel removed to show filter cartridge Air volume: Filtration efficiency: Weight: Filter cartridge: Dimensions: Power supply: Manual crank model Up to 2000 m3/hr 99.9% with particle sizes ranging from 0.2 or 2.0 microns 118Kg High strength spun bonded polyester 20m2 media area Main casing 1000 x 650 x 1000mm H Available for any electrical supply extraction arm add-on activated carbon • Optional gas filter available for odour reduction standard unit includes • The motorised fully automatic self cleaning. At a lower cost, the unit can be provided with a crank handle for manual rotation. TO ORDER: Tel: +44 (0) 117 982 1415 Fax: +44 (0) 117 982 0630 Email: [email protected] 10 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 11 DE10-MV & DE20-MV DUST EXTRACTION UNITS The DE.10.MV and DE.20.MV, provide for low-cost dust extraction, with built-in vibration cleaning mechanism. DE.10.MV and DE.20.MV dust extraction units are manufactured with a heavy gauge steel support frame and house the following equipment: efficiency backward inclined • High centrifugal fan assembly button direct on-line starter • Push with overload protection DE20MV surface area high efficiency • High main vee bag filter with autovibration mechanism for manual operation storage drawer on slide rails • Dust for easy removal/disposal are built as standard for • Units 380/440 volts three phase 50 cycles, units are available for other electrical voltages if required is a choice in position and • There size of the foul air inlet. DE.10.MV and DE.20.MV dust extraction units are compact, highly efficient extraction/filtration units, suitable for most light dust applications. The units are complete with a manually operated autovibration cleaning mechanism, with slide withdrawal dust storage drawer at the base. Model DE.10.MV Model DE.20.MV 1700 m3/hr nominal 3400 m3/hr nominal Motor 0.75kw 1.5kw Weight 95Kg 182Kg Air Volume Filter Dimensions DE10MV, with 3m “Smog Rambler” attached DE10MV There is a choice of main filter bag, selected to suit the type of air pollution involved 610 x 610mm 1220 x 610mm Height Dimension 1850mm 1850mm Noise level 70dB(A) 72dB(A) Zintec finish painted Zintec finish painted Main cabinet DE20MV installation DE10MV installation 11 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 12 ‘FILTO-BENCH’ THE SELF CONTAINED, DOWNDRAUGHT WORKBENCH FILTO-BENCH is the all in one combined workbench with built-in dust and fume extraction at source. The compact design utilises minimum floor space, whilst providing for personnel a sturdy workbench, integral work area light, built in dust and fume extraction, and a choice of bench width, depth and height. Can be constructed for the operator to either stand or sit at the bench. There are no installation costs, simply place in the desired location, wire in to the nearest electrical power source, and go to work! The FILTO-BENCH is offered as a static unit or mobile, there is a choice of size, handing, optional attachments e.g. power sockets built-in, turntable, stainless steel or aluminium construction available. There is a choice of filters either electrostatic, mechanical, or a combination of both to suit the application. Advantages include: No exterior exhaust required, no heat loss from your workshop, minimal maintenance, long life, high filtration efficiency at source and built to a high standard, for long vigorous industrial use. • Standard range of sizes extraction/filtration, • Built-in recirculates clean-air back to the workspace • Static, or mobile units available for grinding, fettling, welding, solvent , • Suitable adhesive vapours and many other bench operations • Available for all electrical supplies • Anti-spark arrestors included when applicable built units available to any size, shape • Custom or handing – choice of filters • Flameproof construction available • Units available on wheels for mobility • Down draught principle i.e. dust and fumes pulled away from are the operator’s breathing zone, complying with COSHH regulations FILTO-BENCH is also available with a duct spigot outlet, for • The connection to a free standing separate fan, and free standing separate filter assembly with automatic cleaning where required, alternatively, exhaust to atmosphere. WHEREVER YOU NEED A WORKBENCH,AND YOU NEED EXTRACTION/FILTRATION - SPECIFY FILTO-BENCH 12 Optional Non-scratch work surface available for all models 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 13 There are three ranges of FILTOBENCH available:HD – suitable for heavy • Type industrial applications ED – designed for • Type light/medium engineering applications CD – intended for laboratory, • Type University type applications STANDARD SIZES (NOMINAL) Type HD Type ED Type CD 1.5m long x 1.0m wide 1.3m long x 0.7m wide 0.7m long x 0.7m wide 2.0m long x 1.0m wide 1.3m long x 1.0m wide 1.3m long x 0.7m wide 2.5m long x 1.4m wide 1.9m long x 1.0m wide 1.9m long x 1.0m wide Any size built to order Any size built to order Any size built to order TO ORDER: Tel: +44 (0) 117 982 1415 Fax: +44 (0) 117 982 0630 Email: [email protected] 13 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 14 SMOG-EATER - MODELS SE11 & SE22 ELECTROSTATIC AIR FILTERS Designed for “free hanging” applications - to provide a general clean-up SE11 In some factories where air pollution is created, it is not possible for a variety of reasons to collect the pollution at source. In such circumstances a good alternative is to provide equipment at high level to provide a general clean-up of the workshop atmosphere. The Models SE.11 and SE.22 SMOG-EATER units illustrated on this page are self contained industrial electrostatic air cleaners. They are equipped with an integral sump and drain outlet, making them suitable for both dry and liquid contaminant collection. The collecting cells are manufactured from aluminium and therefore require periodic cleaning only, not replacement i.e. no on-going filter replacement costs. The SE.22 is ideal for the average sized factory, the SE.11 for the smaller factory, particularly large areas are best served by the larger models SE.44 and SE.44.SS illustrated on the opposite page. SE22 SE.11 SE.22 Nominal Air Volume 1275-2550 m3/hr 2550-5100 m3/hr Power Supply 220/240-1-50Hz 220/240-1-50Hz 300 watts 600 watts Motor Dimensions Weight Where air borne dust is the problem, units are available with mechanical 141Kg filters as illustrated on the page opposite. The SE.11 and SE.22 units are fitted with support bars, top and bottom, for easy connection to roof steelwork, alternatively they can be wall mounted or bracketed at high level on vertical stanchions. Each unit is provided with an indicating light to show when cleaning is required. 1070 x 500 x 480mm H 86Kg The units are ideally suitable for the cleaning of welding fume, oil mist/oil smoke, brazing fume, PVC fume, rubber smoke and general air borne contaminants. 1070 x 915 x 480mm H SE22 units welding fume removal 14 SE22 units oil-mist removal SE11 units welding fume removal 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 15 SMOG-EATER MODELS SE11.HP, SE22.HP, SE44 & SE44.SS ELECTROSTATIC AIR FILTERS SE44SS SE.44.SS Models SE.11.HP and SE.22.HP are similar self contained industrial electrostatic air cleaners to the SE.11 and SE.22 units illustrated on the opposite page. The difference between the models are the high performance (HP) fan/motor assemblies fitted. These more powerful fans/motors allow the units to be connected to ductwork, hoods/canopies, and SMOG-RAMBLER dust/fume extraction arms. The SE.44 and SE.44.SS units are larger units, fitted as standard with high performance fan/motor assemblies and can be used for either free hanging or for connection to ductwork, hoods/canopies and SMOG-RAMBLER arms. All units are fitted with vee rope drive assemblies, allowing the duty of the fan assembly to be varied to suit the application. MECHANICAL FILTER MODELS SE44 SE.11.HP SE.22.HP SE.44 SE.44.SS Nominal Air Volume 1870 m3/hr 3750 m3/hr 7500 m3/hr 7500 m3/hr Power Supply (std) Units available for all power supplies 380/440-3-50Hz N 380/440-3-50Hz N 380/440-3-50Hz N 380/440-3-50Hz N 1.1kw 1.5kw 2.2kw 2.2kw Motor Dimensions Weight 1070x500x480mm H 1070x915x480mm H 1450x970x1010mmH 2300x1030x690mm H 92Kg 152Kg All units on this page are fitted as standard with industrial electrostatic filters. However, for the collection of various dusts, where a mechanical filter is more suitable, all units are available with graded mechanical filters. These models are designed –M. 290Kg 310Kg The mechanical filter versions usually include a washable aluminium mesh prefilter, intermediate filter, high efficiency high surface area vee bag filter, final sub micron HEPA filter. Also, where required heavy duty activated carbon filter assemblies can be added for odour reduction. SE44M SE22HP units 15 SE44 units SE44SS units 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 16 Smaller, light duty i.e. tobacco smoke removal, units are available. These units are complete with The Horizon modular range of electrostatic air filters spigot connections on are flanged at each end ready for ductwork SEM22SC each side for ductwork mounting, either new or existing. The dimensions mounting. detailed below are for single-pass construction, double-pass and triple-pass construction are available and there is no restriction on maximum size. SEM - INDUSTRIAL ELECTROSTATIC AIR FILTERS MODULAR UNITS - MANUAL CLEANING (where air flow is provided by other external sources) Industry today demands air cleaning equipment built to exacting standards to provide high efficiency, trouble-free equipment. The modular range have been specifically designed with this in mind. There are a choice of models, designed for manual cleaning or provided with in-built Model No. Air Volume Duct Duct Length MAXm Approx Flange Height Width (Flange to Wattage Weight Size automatic water Flange) wash cleaning as m3/hr cfm mm mm mm Kg mm illustrated below. SEM.11 1870 1100 480 490 840 25 73 25x25x3 SEM220 The modular units are designed normally for horizontal mounting, but units are available for vertical mounting. The range has been designed to clean air streams of both wet and dry particulate e.g. welding fume, oil mist, soldering fume, quenching fume, rubber plastics fume etc. Access to the collecting elements i.e. ionizing assembly, collecting cells, pre and after filters, is gained via a large hinged access door. This can be specified on either side of the unit. SEM.22 3750 2200 480 950 840 50 114 30x30x5 SEM.44 7500 4400 950 950 840 100 227 40x40x5 SEM.66 11250 6600 1440 950 840 150 340 50x50x6 SEM.88 15000 8800 1920 950 840 200 454 50x50x6 SEM.110 18750 11000 2400 950 840 250 567 65x65x6 SEM.132 22500 13200 1440 1900 840 300 680 65x65x6 SEM.176 30000 17600 1920 1900 840 350 907 65x65x6 SEM.220 37500 22000 2400 1900 840 400 1134 65x65x6 SEM.264 45000 26400 2880 1900 840 450 1360 65x65x6 SEM.308 52350 30800 3360 1900 840 550 1540 65x65x6 SEM.FW & SEM.TW MODULAR UNITS - AUTOMATIC CLEANING Modular units with built-in automatic water wash cleaning, are supplied complete with solenoid valve and drainage sump. These units require a water supply at the correct quantity, pressure and temperature, and a suitable drain connection to carry the foul wash water away from the unit. In some instances detergent is recommended to be added to the wash water. Horizon manufacture hot water pump/storage tank equipment. These units are designed to supply the correct quantity of water at the correct pressure and temperature and are sized to match the applicable modular filter. Detergent tank/pump assemblies are also available to inject into the water wash system a suitable quantity of detergent where necessary. SE44.FW Horizon detergent is available in 5 litre containers, Health and Safety data sheet is available on request. Horizon detergent is a heavy duty liquid detergent which has been developed to efficiently remove deposits of grease, dust, tars etc Model No. Air Volume m3/hr cfm Duct Height mm Duct Length MAXm Approx Width (Flange to Wattage Weight Flange) mm mm Kg Flange Size mm SEM.11.FW 1870 1100 480 490 1220 25 80 25x25x3 SEM.22.FW 3750 2200 480 950 1220 50 130 30x30x5 SEM.44.FW 7500 4400 950 950 1220 100 240 40x40x5 SEM.66.FW 11250 6600 1440 950 1220 150 370 50x50x6 SEM.88.FW 15000 8800 1920 950 1220 200 475 50x50x6 SEM.110.FW 18750 11000 2400 950 1220 250 586 65x65x6 SEM.132.TW 22500 13200 1440 1900 1220 300 700 65x65x6 SEM.176.TW 30000 17600 1920 1900 1220 350 940 65x65x6 SEM.220.TW 37500 22000 2400 1900 1220 400 1180 65x65x6 SEM.264.TW 45000 26400 2880 1900 1220 450 1390 65x65x6 SEM.308.TW 52350 30800 3360 1900 1220 550 1580 65x65x6 16 Detergent pump/tank Hot water pump/storage tank Horizon detergent 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 17 SEM66 SEM 308 SEM.220 SEM264 Double-pass SEM132 (weather proof) SEM44 FW SEM132TW units SEM66FW & SEM176TW units Double-pass SEM176 (weather proof) 17 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 18 CE-M SERIES: DUST EXTRACTION UNITS FOR BOTH WET & DRY DUST COMBINATIONS e.g. collection of oil-mist; oil smoke and grinding dust together The CE.M series are designed for the extraction/filtration of polluted air streams consisting of a mixture of both dry dusts and oil mist/smoke. The units are manufactured from heavy gauge steel, continuously rated, and arranged for floor standing, or wall mounting. • High efficiency backward inclined centrifugal fan assembly as standard for 380/440 volts three phase 50 cycles. • Built Other electrical voltages available • There is a choice in position and size of the foul air inlet access doors provide easy withdrawal of the • Hinged internal filters • Silencer – optional • Overall efficiency – 99.99% There are four standard sizes as detailed below. Larger units are available built to order. CE10M The heavy duty, dry/wet pollution collector. CE.10.M CE.20.M CE.30.M CE.40.M Air Volume 1700 m3/hr 3400 m3/hr 5100 m3/hr 6800 m3/hr Filter Graded mechanical filters – specification can vary to suit the application Dimensions Height Dimension Motor Main Cabinet 600 x 700mm 1200 x 700mm 1800 x 700mm 2400 x 700mm 2400mm 2400mm 2400mm 2400mm 2.2kw 3.0kw 4.0kw 5.5kw Zintec, finish painted CE20M CE10M CE30M 18 CE40M 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 19 MINI-RAMBLER Self-supporting, Flexible Dust/Fume Extraction Arm The Horizon MINI-RAMBLER provides for at source dust and fume extraction. Initially, designed for the extraction of solder fume, it can be used for extracting many other sources of dust and fume emission. The unit has triple flexible joints, is 75mm diameter and is available in a radius of 1.0m and 1.5m. The unit is light, compact with easy movement. Designed for bench top mounting, alternatively with the use of the universal bracket illustrated below, it can be clamped to the edge of a bench or wall mounted. Ideal for light industry, laboratories, universities, hospitals etc. There is a choice in hood shape, with hood light optional. Optional on/off air damper available. Hood with light Flared Hood Fish-tail Hood Straight Nozzle Bench-Edge Bracket Wall Bracket SMOG-RAMBLER- MIDI Self-supporting, Telescopic Dust/Fume Extraction Arm The SMOG-RAMBLER-MIDI telescopic extraction arm is ideal for use where space is limited e.g. school/college training welding booths, small compact work spaces, areas with a low ceiling height. The MIDI is 150mm diameter, and the telescopic radius can be adjusted between 0.85m to 1.65m long. compact, easy to • Lightweight, move. action, easy to use • Telescopic concertina-fashion. of shape of • Choice extraction hood. • Optional low voltage hood light. • Optional volume control damper 19 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 20 SMOG-RAMBLER - STANDARD Self-supporting, Flexible Dust/Fume Extraction Arm Four internal large friction pads with twin gear wheels Twin internal robust plated tensioning springs Steel, flanged spigot, with Phospher-bronze sleeve bearing providing 360˚ movement Aluminium tubing Locating handle Heavy duty flexible ducting wire reinforced Double swivel joint with four friction disks Fume Exhaust Hood SMOG-RAMBLER – THE SENSIBLE WAY TO REMOVE DUST/FUMES AT SOURCE. Designed for at source extraction of dust and fumes. The SMOG-RAMBLER is 150mm diameter and is available with a radius of 2, 3 or 4m. The unit operates throughout a 360 degree circle, and incorporates a “stay-put” feature enabling the extract hood to be positively located at the source of dust/fume emission. The securing flange, once bolted in position forms the only support required. Units available for hanging or standing configuration. Optional low voltage hood light 20 Fish-tail hood 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 21 SMOG-RAMBLER - ES (External Support Mechanism) Self-supporting, Flexible Dust/Fume Extraction Arm The SMOG-RAMBLER – ES is designed for applications where a clear-thro’ air flow is required. All support mechanisms for the arm are mounted externally. The SMOG-RAMBLER – ES is available in diameters of 75, 100, 150 and 200mm. All diameters are available with a radius of 2, 3 and 4m. There is a choice in hose material to suit the application, the supporting steelwork is manufactured as standard in mild steel finish painted, stainless steel is also available. There are a variety of hood shapes available together with material for manufacture, e.g. steel, aluminium, stainless steel. SWING-BOOM Provides maximum reach for Dust/Fume capture at source The SWING-BOOM assembly is designed to work in conjunction with and extend the radius/reach of the Horizon SMOG-RAMBLER dust/fume extraction arm. The SWING-BOOM is available in 2, 3, 4 and 5m radius, SMOG-RAMBLER arms attached to the SWING-BOOM can provide a reach up to 9m. The SWING-BOOM provides for maximum flexibility, and allows dust/fume extraction into the tightest corners. Positioning is quick and simple. As an optional attachment, a slide rail can be provided as an integral part of the SWING-BOOM to facilitate tool suspension kits up to 50Kg. The SWING-BOOM features double ball-bearing mountings with friction brake. The unit is available in a single solid section, or can be hinged at the mid-point. 21 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 22 HORIZON FAN UNITS Heavy duty centrifugal. Powerful, yet quiet HW.11 HW.16 HW-RANGE HW.50 HW.30 The HW range of centrifugal fans are of the direct drive pattern, single inlet backward inclined i.e. non-overloading characteristic. The range are constructed from heavy gauge steel plate for rigorous industrial use. The design features high efficiency, low energy consumption, long working life. Selected popular sizes Suitable for the extraction of gases, fume, dust and where Model Air Volume Motor Inlet Outlet Mounting Range m3/hr Kw mm mm volatile fume extraction is undertaken, anti spark proof features are embodied in the construction. HW.8 1800 – 2500 0.55 150 dia 150 dia Wall bracket HW.11 2500 – 3800 0.75 150 dia 150 dia Wall bracket HW.16 3800 – 5000 1.5 200 dia 200 dia Foot/wall bracket HW.30 5000 @ 150mm 4.0 400 dia 410 x 280 Foot/wall bracket HW.50 5000 @ 250mm 7.5 450 dia 500 x 310 Foot/wall bracket CF-RANGE Flameproof motors available where required. Units available for any electrical voltage. Stainless steel construction optional. The CF range of fan units allow a wide variety of duties to be achieved. Each unit comprises a double inlet centrifugal fan assembly powered by a TEFC motor via a vee rope drive assembly. There is a choice of air inlet/air outlet size and position. Features include an adjustable motor base for ease of belt tensioning, anti vibration mountings and a large hinged access door for inspection/servicing. Units available for wall mounting or stand/floor mounting. The cabinet of the standard range is manufactured from steel plate, stainless steel cabinets available. Where required motors can be mounted outside the air stream, external to the main cabinet. Flameproof assemblies available. Selected popular sizes Model Air Volume Range m3/hr Motor Kw Inlet/Outlet Mounting CF.20 2000-3000 1.5 To suit application Variable CF.30 3000-4500 2.2 To suit application Variable CF.45 4500-7500 4.0 To suit application Variable CF.75 7500-10000 5.5 To suit application Variable PORTABLE FAN The Horizon portable fan/motor assemblies are available in two sizes, Models HW.8.P and HW.11.P. These two units have nominal air volume capacities of 1800 m3/hr and 2500 m3/hr respectively. The units weigh 28Kg and 30Kg respectively. Units available for 110 volts single phase, 220/240 volts single phase and 415 volts three phase. Ideally suitable for on-site construction work, building sites, tank air extraction, vehicle fume extraction etc. The units can be used for blowing fresh air into a restricted space, in addition to extracting foul air out. Units available on swivel braked wheels, for additional mobility. The portable fan, with a large capacity. The Model HW.11.P is available on wheels, with push handle, and fitted with a 2m radius SMOGRAMBLER, self supporting extraction arm/hood assembly – Model HW.11.P.12R. 22 Hood with magnetic foot 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 23 HORIZON - EXHAUST TO ATMOSPHERE SYSTEMS Exhaust to atmosphere systems are designed to suit client’s individual requirements. Systems range from a single extraction point to extensive systems covering any number of extraction points. Systems include for hoods/canopies as required, SMOG-RAMBLER extraction arms, and purpose made enclosures to suit site needs. Graded systems of both sheet metal and flexible ductwork link back to a suitably sized extraction fan, exhausting to atmosphere at a convenient point in the building structure. Horizon design, manufacture, install and commission, together with on-going maintenance contracts. CF.120 Fan Extraction system HW.11.3 Extraction fans HW.11.1 Fan with single 2m Smog-Rambler HW.11.3 Fan, with twin 3m Smog-Rambler arms CF.45 Fan Extraction system CF.75 Fan Extraction system CF.30 Fan Extraction system 23 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 24 HORIZON - FUTURE Vehicle exhaust extraction systems HORIZON-FUTURE vehicle exhaust extraction range starts with single station systems suitable for small/ medium vehicles, wall or ceiling mounted, through to large multi-point collection systems suitable for both private cars and commercial vehicles. All systems are designed to exhaust to atmosphere. Extraction Rail systems with motorised Hose Reels Features available: • 75, 100, 125, 150 & 200mm diameter hose systems. retracting spring recoil hose reels provide for • Self hose free workshop floors by retracting hoses above head height when not in use. Extraction Rail System with Individual Extraction Fans control hose reels. Suitable for fitting high in the roof • Remote space, clear of overhead cranes, structural steelwork etc. Operated by cable/push button control, or infrared fingertip control from a range of up to 20m. of hose extraction nozzles available in either steel, rubber • End or combination of both. • Exhaust fume extract rails available, either straight or return configuration. Horizon-Future vehicle exhaust extraction systems are carefully engineered to fit neatly into your premises. They provide high efficiency vehicle fume collection at source while discharging via the installed system to atmosphere. Horizon design, install, commission, and when required, maintain. Motorised hose reels with central extraction fan Extraction Rail systems with central extraction fan 24 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 25 EXTRACTION HOSE REELS The Horizon-Future range of exhaust extraction hose reels are designed to be mounted at ceiling level or wall mounted, thus maintaining uncluttered floors and easy handling. There are three options available, namely: • Spring recoil hose reels- manually operated • Motorised hose reels- cable/push button controlled • Motorised hose reels- infrared remote controlled Detailed below are standard hose reels available: REF. NO. DESCRIPTION ARN 75/7.5FT Reel complete with hose 75mm diameter x 7.5m long, inclusive of hose stop ARC 75/10FT Reel complete with hose 75mm diameter x 10.0m long, inclusive of hose stop ARC 75/12.5FT Reel complete with hose 75mm diameter x 12.5m long, inclusive of hose stop ARC 100/7.5T Reel complete with hose 100mm diameter x 7.5m long, inclusive of hose stop ARC 100/10FT Reel complete with hose 100mm diameter x 10m long, inclusive of hose stop ARC 125/7.5FT Reel complete with hose 125mm diameter x 7.5m long, inclusive of hose stop ARL75/15FT Reel complete with hose 75mm diameter x 15.0m long, inclusive of hose stop ARL100/12.5FT Reel complete with hose 100mm diameter x 12.5m long, inclusive of hose stop ARL125/10FT Reel complete with hose 125mm diameter x 10.0m long, inclusive of hose stop ARL150/7.5FT Reel complete with hose 150mm diameter x 7.5m long, inclusive of hose stop MAX100/15FT Reel complete with hose 100mm diameter x 15m long, inclusive of hose stop MAX125/12.5FT Reel complete with hose 125mm diameter x 12.5m long, inclusive of hose stop MAX150/10FT Reel complete with hose 150mm diameter x 10.0m long, inclusive of hose stop EXTRACTION RAIL SYSTEMS Extraction-Rail systems, whilst based on standard components, are usually individually engineered to suit client’s requirements. An extraction-Rail system comprises a self-supporting aluminium rail, on which runs a sliding crab or a number of sliding crabs. The crab can be equipped with a length of crushproof hose with/without hose balancer as required, the crab can also be fitted with a hose reel, arranged for spring recoil or motorised recoil. Motorised sliding crabs with hose reel are also available. Sliding crabs travel on teflon bearings/wheels. Normal mounting height for the rail is approximately 4.0m above ground level. Two sizes available, 170mm diameter bore and 230mm diameter bore. MOBILE UNIT The Horizon-Future mobile unit Model MK1 is simple to use and is supplied complete with mobile base, verticle support column with height adjustment, exhaust fan/motor assembly and Neoprene nozzle. The exhaust hose is determined by site conditions. SIMPLE SYSTEMS Basic exhaust systems available, to serve either one or two vehicles. Hose reels can be added if required. Twin system Single system CAPTURE NOZZLES The Horizon-Future range provides a wide selection of vehicle exhaust capture nozzles. The range includes Neoprene nozzles of the slip-on type and clamp type, with circular, rectangular and angular configurations. Steel nozzles with spring-loaded lids and exhaust capture funnels. Steel/Neoprene combination nozzles are also available. Specially designed nozzles are available, including nozzles mounted on an adjustable stand and nozzles for vertical exhaust stack pipes. Illustrated here, are a selected few from a large range of nozzles. Simply wheel the unit into position over the vehicle exhaust and switch on. The unit is provided with a 0.55kw motor, the fan unit is rated at 1680 m3/hr. 25 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 26 HORIZON - DUST & FUME EXTRACTION BOOTHS Horizon design, manufacture, and install a wide variety of dust and fume extraction booths. The Horizon range of booths are designed to allow clients to comply with the current COSHH regulations and The Worker Protection Directive (Directive 1999/92/EC). The range of booths include small bench mounted booths, machinery enclosure booths, through to large walk-in booths. Typical applications include GRP trimming, sanding, heavy foundry fettling, metal dust. Low profile booths are available where required, filtered clean air can be recycled back to the workshop, or exhausted to atmosphere depending on the application. All booths are designed to ensure statutory exhaust rates are maintained. Bench mounted Features include: • EPA compliant incorporate integral and/or free • Booths standing extraction/filtration units units incorporate filters selected • Filtration for the application, to comply with COSHH regulations • Optional integral lighting Machine enclosure booths with extraction & filtration 26 • Flameproof build provided when required work bench with down draft • In-built exhaust incorporated when required. • Available for all electrical voltages arrestors incorporated, when • Spark needed. HORIZON ENVIRONMENTAL CONTROL BOOTHS 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 27 HORIZON - DRY FILTER PAINT SPRAY-BOOTHS Spray Booths can be • Horizon constructed to any size. only or supplied • Supply and installed integral lighting – • Optional flameproof to meet/exceed • Designed European minimum legal requirements of 0.7m/s • Choice of filter material efficiency axial-flow • High fan/motor assemblies • Optional silencers • Available for any electrical voltage Double booth The Horizon Dry Filter Spray Booths are designed for rigorous industrial use. The booths can be constructed to any size according to client requirements. Standard design is open fronted, but booths with doors/air inlet filters are available. Standard filters comprise two sheets of heavy cardboard paper formed into double accordion folds, with staggered holes to provide a high efficiency, alternatively synthetic polyester media is available. Extract fans are of the axial-flow type, only the fan blades being exposed to the air stream. The drive and motor are externally mounted. Flameproof motors available. Where required integral flameproof lighting, forms an integral part of the spray booth. The Spray Booth construction is of heavy gauge steel plate, designed for on site assembly. The design allows for smooth internal surfaces, for easy cleaning. All Spray Booths are complete with ductwork components to discharge through the nearest outside wall/roof, inclusive of weather plates and cowls, to suit client’s premises. Axial-flow Fan unit Single booth Optional doors with Air Inlet Filters 27 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 28 HORIZON SERIES AC-M DUST EXTRACTION UNITS Compact, self-contained, Vee-bag fabric filters, with motorised automatic cleaning Horizon dust extraction units, Series AC-M, are designed for intermittent dust control problems. They are of rugged construction for vigorous industrial use, providing a high degree of reliability with consistent performance. There are nine standard sizes to choose from, but units are offered built to special requirements/size. To work in conjunction with the units, we offer a full site survey, design and construction of all necessary associated interconnecting ductwork, hoods, canopies etc to complete a dust control system. Horizon AC-M dust control units are built as standard with needlefelt bag filter elements with tapered pockets of multi-vee configuration, however other materials are available to suit the individual application e.g. woven cotton. The design allows for a choice of dust disposal method, and all maintenance e.g. filter element replacement are carried out on the clean side (collected dust is contained internally within the filter element). The main fan/motor assembly is fitted on the clean side of the filter element, the motor for the cleaning mechanism is also fitted on the clean side of the filter element. A control panel is included incorporating a contactor/overload assembly for both the main fan/motor and the auto clean motor, the standard design allows the auto clean mechanism to function every time the unit as a whole is switched off. Explosion relief vents are provided when necessary, and can be located on the rear of the main cabinet or on either side and are flanged for ductwork connection when necessary. AC40-M Installation All data is approximate only. Units are assembled to suit the project characteristics. Certified dimensioned drawings with detailed specification available on request. Model OPTIONAL FEATURES Approx Dimensions (mm) A B C D E AC5-M 820 740 1700 440 600 170 7.5 500 850 1.5 Single AC10-M 820 740 2300 440 800 220 15 1000 1700 4.0 Single AC15-M 1100 880 2600 480 800 330 22.5/30 1500 2550 7.5 Single AC20-M 1100 1000 2600 550 800 360 30/45 2000 3400 11.0 Single AC25-M 1700 1000 2600 550 800 470 37.5/60 2500 4250 15.0 Single AC30-M 2260 1000 2600 650 800 540 45/80 3000 5100 15.0 Single/Double AC35-M 2650 1000 2600 650 1000 660 50/90 3500 5950 18.5 Double AC40-M 3050 1000 2600 750 1000 780 60/100 4000 6800 18.5 Double/Triple AC45-M 3400 1000 2600 750 1000 880 70/100 4500 7650 18.5 Triple • Weatherproof construction available for external mounting • Silencers available for low noise level applications micron HEPA after filters available for • Sub secondary filtration • Stainless steel construction and special finishes available • Flameproof motors available 28 Approx Filter Approx air Total fan Assembly of Weight element volume motor Kw body configuration Kg area – m2 cfm M3/hr • Pre-separation sections / spark traps bin liners can be fitted in connection with pressure • Dust equalising pipes • Filter condition indicators available elements available with flame retardant treatment, • Filter anti-static treatment etc • Choice of bin size 75 or 150 litre capacity 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 29 HORIZON - CYCLONES, HOODS/CANOPIES, DUCTWORK, ACCESS PLATFORMS Horizon design, manufacture and install a wide range of cyclones together with supporting steel structures. Cyclones usually form part of a complete dust extraction system providing the role of primary large particulate separator. Motorised rotary valves are available for collected dust disposal. Canopies/hoods designed, manufactured, and installed to suit all applications. The design of a suitable hood/canopy to provide at source dust/fume collection, is a vital part of an integrated dust/ fume removal system. Hoods/canopies manufactured from steel, aluminium, stainless steel, etc to suit the application. Supporting steelwork, bracketing, forms part of the hood/canopy design. Most central station high-level dust/fume extraction plants require a maintenance platform. Horizon design, manufacture and install access/maintenance platforms, complete with access ladders/stairs, safety handrails etc, to comply with all current legislation. Horizon undertakes the design, manufacture and installation of all associated ductwork required for associated dust/fume removal systems. Ductwork, either round or rectangular, manufactured from galvanised steel, heavy gauge steel plate, aluminium, stainless steel, are all supplied to suit the particular needs of the project. Computerised design facilities promote the most efficient ductwork sizing coupled with minimum fan power requirements. Site surveys carried out together with proposal drawings submitted. 29 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 30 HEAT-RAD RADIANT HEATING FIRST CHOICE FOR GAS-FIRED RADIANT HEATING What is Radiant Heat? Radiated heat is similar to light, it does not warm the air through which it passes, but directly heats objects such as men or machines. Like light, radiated heat can be reflected to concentrate the heat where it is needed i.e. at the working level. How does it work? HEAT-RAD provides warmth via radiated heat, assisted by the polished reflectors forming an integral part of the units. Unlike other systems e.g. warm air systems, HEAT-RAD does not waste fuel by heating the roof space before the benefit reaches the shop floor. HEAT-RAD does not create convection but warms walls, floors and machinery to form a heat reservoir. This means that the system is switched on only a short time before work begins, with no wasted energy by the system having to warm the building prior to occupation. What is HEAT-RAD? HEAT-RAD is a highly efficient gas-fired tubular heating unit. An automatically controlled burner unit is connected into one end of a wide bore steel tube, at the other end a suction fan ensures that after ignition, hot gases and air are drawn through the tube which gets hot and radiates heat to the area below. Why choose HEAT-RAD? HEAT-RAD is manufactured in Bristol by Horizon, and is backed by a team of engineers to advise on technical surveys, sales and after sales service. The HEAT-RAD radiant heating system provides a fast and controllable heat, they occupy no floor space and provide for substantial fuel savings over other systems, by avoiding long warm-up periods or round-the-clock heating. They can also be used to heat occasional work areas, bringing them up to adequate comfort levels without the need for permanent background heating. HEAT-RAD radiant heating systems have been tested and examined by British Gas and found to comply with the essential requirements detailed in Annex 1 of the European Gas Supplier’s Directive (90/396/EEC), Certificate No. BG/EC-87/96/212. The manufacture of HEAT-RAD units is monitored by British Gas, Certificate of Registration No.ECS-00134 and Horizon International are authorised to place the CE mark and the British Gas Notified Body identification symbol (0087) on HEAT-RAD products. 30 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 31 RESEARCH & DEVELOPMENT The resources of HORIZON, provide for a continuous programme of investment in research and development. BUY DIRECT FROM THE MANUFACTURER, FOR INSTALLATION BY YOURSELVES OR OTHERS:ALTERNATIVELY ASK HORIZON FOR A QUOTATION FOR A FULLY INSTALLED SYSTEM • FREE SURVEY & SYSTEM DESIGN • FULLY GUARANTEED Burner Production 31 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 32 THE HORIZON HEAT-RAD RANGE FD MODELS All units listed below can be provided with FD Burner Boxes, which are designed to accept a ducted supply of fresh air to the burner box, rather than take air for combustion from the heated space. heating • Radiant for industrial and commercial buildings. ‘OCTOPUS’ SYSTEM energy, heat your • Save working area, not your roof space! Available for models HR45 and HR75. The ‘Octopus’ system is a number of either ‘U’ tube units, or straight tube units, collectively flued to outside. Suitable for buildings where total flueing is required. Up to a maximum of 10 heaters per system. floor space needed, wall mounted • No or suspended overhead. • Gas fired, fully automatic, high efficiency. for Natural Gas, Propane, L.P.G. • Suitable Easily converted from one gas to another. APPROXIMATE SIZING GUIDE MODEL RATING AREA SERVED HR.45/HR.45.FD 13kw (45,000 Btus/hr) 37 - 68 Sq.m (400 - 700sq.ft) when mounted at 3.0 - 4.5m (10’0” - 14’6”) HR.75/HR.75.FD 22kw (75,000 Btus/hr) 68 - 102 Sq.m (700 - 1100sq.ft) when mounted at 3.6 - 6.0m (12’0” - 19’6”) HR.130/HR.130.FD 38kw (130,000 Btus/hr) 102 - 186 Sq.m (1100 - 2000sq.ft) when mounted at 4.25 - 15.0m (14’0” - 50’0”) FOR FULL DIMENSIONS OF ANY MODEL, CONTACT HORIZON FOR APPLICABLE DATA SHEETS U-TUBE UNITS There are three sizes available: MODEL HR.45 MODEL HR.75 MODEL HR.130 45,000 Btu/hr (13kw) 75,000 Btu/hr (22kw) 130,000 Btu/hr (38kw) Overall length 3525 5230 5900 Width 425 480 680 Weight 55kg 90kg 100kg STRAIGHT-TUBE UNITS There are three sizes available: MODEL HR.45.S MODEL HR.75.S MODEL HR.130.S 45,000 Btu/hr (13kw) 75,000 Btu/hr (22kw) 130,000 Btu/hr (38kw) Overall length 6320 8290 Width 220 290 10,940 480 Weight 55kg 90kg 100kg HORIZON RADIANT HEATING CONTROLS Four standard control panels for zone control i.e. single, two, three and four zone are manufactured. Each panel incorporates a digital time clock, mode switches, indicating lights, on/off switches and the appropriate number of MAX-ECON black bulb sensors. A wide variety of control panels built to order, are available from Horizon - built to customer/project specification. 32 MAX-ECON Black bulb temperature controllers The Horizon MAX-ECON comprises a remote mounted sensor, for locating within the heated space, and an electronic thermostat, which can be mounted where convenient e.g. Manager’s office, Plant Room, etc. The MAX-ECON provides extremely accurate Black Bulb comfort control by Radiant Thermostat continuous monitoring of air velocity, mean radiant temperature and air temperature, resulting in maximum energy conservation. Black Bulb sensor The sensor has no adjustment, therefore preventing unauthorised interference. The temperature setting is adjusted on the electronic thermostat. The unit incorporates a night set-back facility, to provide a reduced temperature for night operation, controlled by an optional time clock. Suitable for controlling a single HEAT-RAD or a group of HEAT-RAD units. Sensor can be mounted up to 250 meteres from the thermostat unit. 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 33 HEAT-SAVER WINTER HEAT ECONOMISER 32˚ 23˚ 13˚ 21˚ Without Heat-Saver With Heat-Saver ADVANTAGES Lower Temperature Gradients (Lower heat loss through roof) Most forms of heating maintain a considerable temperature gradient between working level and roof level - Heat-Saver units are designed to substantially overcome this gradient and maintain a low temperature differential. No Maintenance Once installed, the units require no maintenance and the power consumption of the units themselves is insignificant. Fully automatic Control This is available to allow the units to come into operation as soon as useful heating is available, without waiting for excess temperature. Summer Ventilation During hot periods the Heat-Saver may be used as a ventilator, to guarantee a certain movement of air and therefore providing a sense of freshness. How many units required Calculate the volume of unused roof space (buildings with flat roofs, allow 600mm height). Multiply by 5, divide by 60, divide by 2000 - this gives you the number of Heat-Savers required. We recommend however contact with our technical department for further advice as other factors often affect the correct selection, e.g. type of factory heating installed. TECHNICAL DATA FAN UNIT MOTOR AIR VOLUME WEIGHT LENGTH OF THROW MAIN CASING DIMENSIONS AIR INLET OUTLET GRILLE CONTROL Double inlet forward curved centrifugal. Speed 900 rpm, for exceptionally low noise level. 180 watts, 220/240 volts - 1 phase - 50 cycles. Bearings lubricated and sealed for life. 3400 M3/hr 32 Kg Adjustable between 4.6m - 18.3m 18 gauge zintec coated steel sheet, primed and finished painted 500 x 480 x 530mm high Combination Air Inlet Grille/ Protection Guard fitted Four way, fully adjustable warm air outlet grille On/off adjustable thermostat mounted on unit casing saves money by redirecting warmed air from roof to floor - automatically 33 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 34 SOME USERS OF HORIZON EQUIPMENT ABB Daimler Benz ABRO - MOD Acoustafoam Acoustat ACR Heat Transfer Advanced Handling AEA Technology AEI Cables AES Engineering AFOS Air Products AJT Engineering Albright & Wilson Alcan Rolled Products UK Aldridge Fabrications Alfred Herbert Alfred MacAlpine Plant Alloy Wheels Alstom Alumasc ANCA Applied Rubber Linings Ascari Cars ASG (Accessories) Associated Dental Aston Price Averon Engineering ASW A W Plume Baker & Finnemore Baker Oil Tools Barlow Handling Bassett & Findley Beldray Bendix Benjamin R Vickers Benson Signs Bernard Matthews Foods BOC Edwards BOCM Bombardier Boots Bosal Industries Brandt Varco Britannia Zinc British Aerospace British Airways British Mica British Midland Tool British Pipe Coaters British Steel Britannia Airways Britvic Brush Electrical Machines BSD Steel Service Caburn-MDC Caledonian Alloys Campbell Scientific Castrol Centrovac UK Cerdic Engineering Chase Polythene Chassis Developments Cheshire Vehicle Windows Chubb Classic Mantels Compair Maxam Conway Engineering Co-Steel Sheerness County Enterprises Courages CPS Flexible Craig International Cutting & Wear D C Thomson DAC Plant Daimler-Benz Daniel Industries DARA – MOD David Bowler & Sons David Brown De Beers De La Rue Denso Marston Devon County Council Dowding & Mills DSND Subsea Ductile Wesson Dun-Fab Dupont Econ Engineering Edbro Scotland Egypt Air Ellison Metal Products Eurocarb Products Facet International Federal Mogul Fitzgerald Lighting Ford Motor Foseco Fox’s Marina F W Talbot & Co Gallay G Bopp & Co GEC General Motors George Fischer Castings Giddings & Lewis Gold Star Greenway Lubricants Gridweld Halfen Unistrut Halifax Fan Han Jin Industries Hardtech Precision Harris Springs Hardy Spicer Hattersley Newman Hayward Tyler Healy Bearings Heights Design Hepworth Building Hewden Stuart Hewland Engineering H & H Celcon Hi-Tech Sheet Metal HM Naval Base H M Prison Service Hoechst Trespaphan Holden Surface Coatings Holroyd Components Honda UK Howden Buffalo Howden Calidair H S Simons & Co Hunting Park Engineering Hyundai ICI ICM Plastic Mouldings ICR Ilford IMI Refineries IMI Yorkshire Fittings Inco Alloys IP Technology James White & Sons J & C R Wood JLT Engineering John Crane (UK) Johnson Controls Jones & Wright Kentinental Engineering KIA Motors Knorr-Bremse Kodak Landis Lund Lansing Linde L’Oreal Lionweld Kennedy Linn Products Lister Petter Loma Systems London Northern London Underground Lowe & Fletcher Macduff Shipyards Marley Building Systems Marley Roof Tiles Marshalls Mono Marshspace McLaren Cars McLaren Composites Mellor Coachcraft Metal Castings Michell Bearings Midland Pneumatics Ministry of Defence Mitsui-Babcock Monarch Airways MRB Schumag NARO Almondbank NBS Cryo Research NEI Nelson-Burgess Newmont Engineering Niagara LaSalle Nippert-Dawson OKI UK Paddy Hopkirk Ltd Pantec Engineering Parker Hannifin Parker Storage Systems Pegler Pennine Windows Penny Hydraulics Philips Phoenix Engineering Pilkington Technical Plessey Polynorm Plastics Polyvine Portakabin President Furniture Prestige Group Presto Tools Proctor Bros Q-Peanuts Radleigh Engineering Record Industrial Brushes R E Bowers Freeman Redman Fisher Renold Chain Richard Irvin & Sons Ricoh UK Products R McIvor & Sons Rolls Royce Ronco Ro-Rand Industries Rowntree Mackintosh Strathclyde Blindcraft Russell Finex Ruston Gas Turbines Ryeford Engineering Saint Gobain Pipelines Samas Roneo Samuel Heath & Sons Schenck Sealey Quality Machinery Selwood Severn Glocon Sharkie & Huntbatch Sheffield County Council Shiphams Foods Shrigley Dyers Sibert Instruments Sony Specialised Assemblies Special Metals Wiggin Spear & Jackson Spicer Driveshafts Spring Tooling St James Univ Hospital Standard Manufacturing Stevens & Carlotti St Martins Property Corp Sun Valley Foods Technicut Teconnex Tenmat Thermal Design Thermos Ltd Thompson Marconi Thyssen Garfield Tinsley Wire Titman Tip Tools Titon Hardware Tornos Technologies Trane (UK) T Saveker TTI Group Tungsten Manufacturing UK Fire International Ultralife Batteries UMIST Unicorn Abrasives Unipart Industries Unistrut United Distillers United Springs Vauxhall Motors VAW Foundries Venture Oilfield Services Vesuvius Vickers Aerospace Vickers Precision VIP-Heinke Voith Sulzer VSEL Wafer Technology Wagon Automotive Walker & Holmes Wandsworth Electrical WAP Watson Wastechem W B Machining WCF Potatoes Weir Engineering Welsh Boxes Wenban-smith Joinery Wessex Water Westley Brothers Westover Technology W H Allen Whitbread & Co W H Newson Widney Enclosures Wiggin Special Metals Wilkinson Sword Willenhall Tube Wilton Bradley Wix Filtration Products Wolseley Centers Wood Group Aero Wrayram Engineers Wrekin Fabrications Wyko Wylcut Swift X-Tek Systems Yamazaki Machinery Yorkshire Imperial CLEANING THE AIR, SAVING ENERGY, INCREASING EFFICIENCY 34 Represented in many countries - contact us for further information 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 35 COSHH PERFORMANCE TESTING SERVICE, REPAIR & MAINTENANCE • Maintenance Contracts COSHH Performance • LEV, & Certification • Experienced Engineers • All work Guaranteed • Genuine Spares • Minimum disruption to Production • Full Documentation reminders to ensure • Annual continual performance ISO 9000 REGISTERED COMPANY HORIZON EQUIPMENT COMPLIES WITH CE REGULATIONS & compliance Horizon specialist trained service engineers are available, for routine maintenance to ensure your Horizon equipment performs fully to specification. Our engineers are fully equipped with the latest tools/test equipment to ensure a fast efficient service. Our engineers carry with them a wide range of spares. In many instances we are able to carry out a service or repair work on equipment manufactured by others. Horizon service engineers are experienced in on-site LEV and COSHH performance testing. Our engineers carry the latest testing equipment and a wide range of spares. We are able to offer this service on not only Horizon equipment but on equipment manufactured by others. COSHH legislation states that you are legally obligated to examine, test and maintain performance records every 14 months. A COSHH performance test/service visit is followed by full documentation and certification. A COSHH assessment visit is followed by a full report with applicable recommendations. PROVIDING CONTINUOUS AFTER SALES CARE CONTACT US TODAY: Tel: +44 (0) 117 982 1415 Fax: +44 (0) 117 982 0630 Email: [email protected] 35 05718 Horizon brochure visual_Kd 22/1/07 12:17 Page 36 CARING FOR YOUR ENVIRONMENT Willment Way, Avonmouth, Bristol BS11 8DJ. U.K. Tel: +44 (0) 117 982 1415 Fax: +44 (0) 117 982 0630 E-mail: [email protected] Web site: www.horizon-int.com Horizon Equipment designed and Manufactured in U.K. All Horizon equipment is manufactured in accordance with current CE regulations. ISO 9000 Horizon International is an ISO 9002 registered company.
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