TRUNK ROAD INFRASTRUCTURE TECHNICAL SPECIFICATION

TRUNK ROAD INFRASTRUCTURE TECHNICAL SPECIFICATION No. 04 FLEXIBLE PAVEMENT CONSTRUCTION Publication Number: Date of Effect: Supersedes: TRITS 04 Endorsed By: Approved By: Edition No.X Revision No.X Date Month 2012 UNCONTROLLED WHEN PRINTED Click here to enter text. Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction TERRITORY AND MUNICIPAL SERVICES DOCUMENT INFORMATION Document Title Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction Next review date Key words REVISION REGISTER Ed/Rev Number Clause Number Edition Click here to enter text./ Revision Click here to enter text. Description of Revision Authorised By UNCONTROLLED WHEN PRINTED 2 (9 PAGES) Date Click here to enter text. Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction TERRITORY AND MUNICIPAL SERVICES PREFACE The Australian Capital Territory has adopted the Austroads Guides for provision and management of road and transport infrastructure. The Territory and Municipal Services Directorate has issued a revised series of documents to reflect this development in infrastructure standards and specifications for practice in the ACT. This present document is part of the ACT Trunk Road Infrastructure Technical Specifications (TRITS) series spanning the broad scope of road infrastructure development and management in the ACT: TRITS 01 – Roadworks TRITS 02 – Earthworks TRITS 03 – Underground Services TRITS 04 – Flexible Pavements TRITS 05 – Rigid Pavements TRITS 06 – Kerbs and Footpaths TRITS 07 – Segmental Paving TRITS 08 – Incidental Works TRITS 09 – Landscape TRITS 10 – Bridges and Related Structures TRITS 11 – Pavement Marking TRITS 12 – Street Lighting TRITS 13 – Traffic Signals TRITS 14 – Road Signs TRITS 15 – Road Furniture This ACT Trunk Road Infrastructure Technical Specification No. 04 – FLEXIBLE PAVEMENT CONSTRUCTION prescribes the detailed practices for construction of flexible pavements in the ACT. It is issued to clarify any exceptions or additional requirements for implementation in the ACT, and to identify relevant complementary documents. In many areas of road infrastructure construction and management, the ACT has adopted the relevant specifications of the NSW Roads and Maritime Services (formerly RTA NSW). The relevant RMS documents are identified and referenced in these ACT Trunk Road Infrastructure Technical Specifications. The works must be carried out according to the referenced RMS specifications with the exception of items detailed in the Technical Exception Clauses. Where any differences in practice exist between the RMS Specifications and this Trunk Road Infrastructure Technical Specification, the latter will prevail. The ACT Government replaces RMS where applicable as the Road Authority. ACT replaces NSW where applicable as the place where the work is conducted. Equivalent ACT authorised organisations and legislation replace NSW’s where applicable. Roads ACT’s athorised representative is equivalent to RMS’s principal. Edition Click here to enter text./ Revision Click here to enter text. 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Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction TERRITORY AND MUNICIPAL SERVICES CONTENTS PREFACE ........................................................................................................................................................................................... 3 CONTENTS ..................................................................................................................................................................................... 4 1 INTRODUCTION ................................................................................................................................................................ 5 1.1 SCOPE ........................................................................................................................................................................... 5 1.2 STRUCTURE OF SPECIFICATION ...................................................................................................................... 5 2 REFERENCE DOCUMENTS .............................................................................................................................................. 5 2.1 LEGISLATIVE DOCUMENTS.................................................................................................................................. 5 2.2 GUIDELINES ................................................................................................................................................................ 5 2.3 RELATED TECHNICAL SPECIFICATIONS ........................................................................................................ 6 2.3.1 Guide to the RMS Specifications ....................................................................................................................... 6 2.3.2 Pavements – Flexible............................................................................................................................................. 6 2.3.3 Bituminous Products ............................................................................................................................................. 7 2.3.4 Material Specifications .......................................................................................................................................... 7 3 UNBOUND AND MODIFIED PAVEMENT COURSE ............................................................................................... 7 4 STONE MASTIC ASPHALT................................................................................................................................................ 7 5 THIN OPEN GRADED ASPHALT SURFACING ......................................................................................................... 7 6 SPRAYED BITUMINOUS SURFACING (WITH CUTBACK BITUMEN) .............................................................. 7 7 SPRAYED BITUMINOUS SURFACING (WITH POLYMER MODIFIED BITUMEN) ......................................... 8 8 SPRAYED BITUMINOUS SURFACING (WITH EMULSIFIED BITUMEN) ............................................................ 8 9 BITUMINOUS SLURRY SURFACING ............................................................................................................................. 8 10 HEAVY DUTY DENSE GRADED ASPHALT........................................................................................................... 8 11 OPEN GRADED ASPHALT .......................................................................................................................................... 8 12 COLOURED SURFACE COATINGS FOR BUS LANES AND CYCLEWAYS .............................................. 8 13 REFERENCES .................................................................................................................................................................... 8 14 STANDARD DRAWINGS ............................................................................................................................................ 9 Edition Click here to enter text./ Revision Click here to enter text. UNCONTROLLED WHEN PRINTED 4 (9 PAGES) Click here to enter text. Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction 1 TERRITORY AND MUNICIPAL SERVICES INTRODUCTION The Australian Capital Territory has adopted the Austroads Guides for provision and management of road and transport infrastructure. The Territory and Municipal Services Directorate has issued a revised series of documents to reflect this development in standards and specifications for practice in the ACT. The planning, design and management of Earthworks in the ACT must be implemented in general accordance with the Austroads Guide to Pavement Technology and in accordance with specific provisions of the ACT Trunk Road Infrastructure Standard No.6 - Pavement Design. The Australian Capital Territory has adopted the NSW Roads and Maritime Services (RMS - formerly RTA NSW) specifications for road works, including flexible pavement construction. Pavement construction must be carried out according to the referenced RMS specifications with the exception of items detailed in the Technical Exception Clauses. This ACT Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction prescribes the detailed practices that must be followed in the implementation of the relevant RMS specifications in the ACT. The works covered in this Section of the specification cover the construction of flexible pavements comprising crushed rock, gravel and suitable soil pavement layers, bituminous layers and surfacing. 1.1 SCOPE The works covered in this Section of the specification cover the construction of flexible pavements comprising crushed rock, gravel and suitable soil pavement layers, bituminous layers and surfacing. This Specification includes stabilised pavements but does not include gravel surfaced pavements. 1.2 STRUCTURE OF SPECIFICATION The Specification refers to a list of RMS Specifications. Each referenced RMS specification contains a more detailed scope statement. Exceptions and deviations from these are listed in the Technical Exception Clauses. 2 REFERENCE DOCUMENTS Reference documents include Austroads Guides, Australian Standards and RTA Test Methods. 2.1 LEGISLATIVE DOCUMENTS 2.2 GUIDELINES Austroads Documents Part 1: Introduction to Pavement Technology Part 2: Pavement Structural Design Part 3: Pavement Surfacings Part 4: Pavement Materials Part 4A: Granular Base and subbase Part 4B: Asphalt Part 4C: Materials for concrete road pavements Part 4D: Stabilised materials Part 4F: Bituminous binders Part 4G: Geotextiles and geogrids Part 4H: Test methods Part 4I: Earthworks materials Part 4J: Aggregate and source rock Part 4K: Seals Part 4L: Stabilising binders Part 5: Pavement Evaluation and Treatment Design Edition Click here to enter text./ Revision Click here to enter text. UNCONTROLLED WHEN PRINTED 5 (9 PAGES) Click here to enter text. Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction Part 6: Part 7: Part 8: Part 9: Part 10: Supplementary TERRITORY AND MUNICIPAL SERVICES Unsealed pavements Pavement maintenance Pavement Construction Assurance Pavement work practice Surface drainage Documents RMS Pub.11.050 2.3 RMS Austroads Guide Supplements – Supplement to the Austroads Guide to Pavement Technology Part 2: Pavement Structural Design RELATED TECHNICAL SPECIFICATIONS AS 1141 Methods for sampling and testing aggregates: AS 1152 Test sieves AS 1160 Bituminous emulsions for construction and maintenance of pavements AS 1289 Methods of testing soils for engineering purposes AS 1580 Paints and related materials AS 2008 Residual bitumen for pavements AS 2106 Methods for the determination of the flash point of flammable liquids (closed cup) AS 2150 Asphalt (Hot-Mixed) AS 2157 Cutback bitumen AS 2341 Methods of testing bitumen and related roadmaking products AS 2357 Mineral Fillers for Asphalt AS 2700 Colour standards for general purpose AS 2734 Asphalt (Hot-Mixed) Pavin g - Guide to Good Practice AS 2758 Aggregates and rock for engineering purposes AS 2891 Methods of sampling and testing asphalt AS 3568 Oils for reducing the viscosity of residual bitumen for pavements AS 3582 Supplementary cementitious materials for use with Portland and blended cement AS 3583 Methods of test for supplementary cementitious materials for use with Portland and blended cement AS 4489 Test methods for limes and limestones 2.3.1 Guide to the RMS Specifications CR082 CR132 N3252 NR44 Guide to QA Specification R82 Guide to QA Specification R132 Guide To The Selection of Polymer Modified Binder Guide to Roads and Maritime Services (replacing Roads and Traffic Authority) QA Specification R44 Guide to QA Specification R106 - Sprayed Bituminous Surfacing ( With Cutback Bitumen ) Guide to QA Specification R107 - Sprayed Bituminous Surfacing ( With Polymer Modified Bitumen ) NR106 NR107 2.3.2 Pavements – Flexible RMS R71 RMS R73 RMS R75 RMS R82 Unbound and Modified Pavement Course Construction Of Plant Mixed Heavily Bound Pavement Course In Situ Pavement Recycling by Deep-Lift Cementitious Stabilisation Lean-Mix Concrete Subbase Edition Click here to enter text./ Revision Click here to enter text. 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Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction 2.3.3 Bituminous Products RMS 101 RMS 103 RMS 106 RMS 107 RMS 109 RMS 110 RMS 111 RMS 112 RMS 113 RMS 116 RMS 119 RMS 121 RMS 123 2.3.4 Cold Milling of Road Pavement Materials High Pressure Waterblasting of Bituminous Seals Sprayed Bituminous Surfacing (with Cutback Bitumen) Sprayed Bituminous Surfacing (with Polymer Modified Bitumen) Bituminous Slurry Surfacing Coloured Surface Coatings for Bus Lanes and Cycleways Sprayed Bituminous Surfacing (with Bitumen Emulsion) Sprayed Bituminous Surfacing (for Enrichment & Rejuvenation) Sprayed Bituminous Surfacing (with Fibre Reinforcement) Heavy Duty Dense Graded Asphalt Open Graded Asphalt Stone Mastic Asphalt Thin Open Graded Asphalt Surfacing Material Specifications RMS 3061 RMS 3051 RMS 3071 RMS 3151 RMS 3152 RMS 3153 RMS 3154 RMS 3252 RMS 3253 RMS 3254 RMS 3256 RMS 3258 RMS 3259 RMS 3261 RMS 3263 RMS 3266 RMS 3268 RMS 3269 3 TERRITORY AND MUNICIPAL SERVICES Soils and Gravels Bound and Unbound Material for Pavement Repairs Granular Base And Subbase Materials For Surfaced Road Pavements 3071 Selected Material in Formation Cover Aggregate for Sprayed Bituminous Surfacing Aggregates for Asphalt Reclaimed Asphalt Pavement Material Granulated Glass Aggregate Bituminous Materials Polymer Modified Binder Bitumen for Pavements Bitumen Emulsion Comminuted Scrap Rubber Aggregate Precoating Agent (Bitumen Classes 170 and 320) Bitumen Adhesion Agent (Bitumen Classes 170 and 320) Cutback Bitumen Hot Poured Elastomeric Joint Seal and for Roads Cold mix Asphalt Aggregate Pre-coating Agent (Polymer Modified Bitumen) Bitumen Adhesion Agent (Polymer Modified Bitumen UNBOUND AND MODIFIED PAVEMENT COURSE Unbound and modified pavement couse must be according to RMS R71. 4 STONE MASTIC ASPHALT Stone Mastic Asphalt construction must be according to ACT editied RMS R121. 5 THIN OPEN GRADED ASPHALT SURFACING Thin Open Graded Asphalt Surfacing (TOGAS) construction must be according to ACT editied RMS R123. 6 SPRAYED BITUMINOUS SURFACING (WITH CUTBACK BITUMEN) Sprayed Bituminous Surfacing (with cutback bitumen) construction must be according to ACT edited RMS R106. Edition Click here to enter text./ Revision Click here to enter text. UNCONTROLLED WHEN PRINTED 7 (9 PAGES) Click here to enter text. Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction 7 TERRITORY AND MUNICIPAL SERVICES SPRAYED BITUMINOUS SURFACING (WITH POLYMER MODIFIED BITUMEN) Sprayed Bituminous Surfacing (with polymer modified bitumen) construction must be according to RMS R107. 8 SPRAYED BITUMINOUS SURFACING (WITH EMULSIFIED BITUMEN) Sprayed Bituminous Surfacing (with emulsified bitumen) construction must be according to RMS R111. 9 BITUMINOUS SLURRY SURFACING Bituminuous slurry surfacing construction must be according to ACT edited RMS R109. 10 HEAVY DUTY DENSE GRADED ASPHALT Heavy Duty Dense Graded Asphalt construction must be according to ACT edited RMS R116. 11 OPEN GRADED ASPHALT Open Graded Asphalt construction must be according to RMS R119. 12 COLOURED SURFACE COATINGS FOR BUS LANES AND CYCLEWAYS Open Graded Asphalt construction must be according to ACT edited RMS R110. 13 REFERENCES Roads and Maritime Service 2006, QA Specification R106: Sprayed bituminous surfacing (with sutback bitumen), RMS, Sydney, NSW. Roads and Maritime Service 2006, QA Specification R107: Sprayed bituminous surfacing (withpolymer modified binder), RMS, Sydney, NSW. Roads and Maritime Service 2006, QA Specification R111: Sprayed bituminous surfacing (with bitumen emulsion), RMS, Sydney, NSW. Roads and Maritime Service 2009, QA Specification R109: Bituminous slurry surfacing, RMS, Sydney, NSW. Roads and Maritime Service 2009, QA Specification R123: Thin open graded asphalt surfacing, RMS, Sydney, NSW. Roads and Maritime Service 2010, QA Specification R71: Unbound and modified pavement course, RMS, Sydney, NSW. Roads and Maritime Service 2010, QA Specification R121: Stone mastic asphalt, RMS, Sydney, NSW. Roads and Maritime Service 2011, QA Specification R110: Coloured surface coatings for bus lanes and cycleways, RMS, Sydney, NSW. Roads and Maritime Service 2012, QA Specification R116: Heavy duty dense graded asphalt, RMS, Sydney, NSW. Roads and Maritime Service 2012, QA Specification R119: Open graded asphalt, RMS, Sydney, NSW. Edition Click here to enter text./ Revision Click here to enter text. UNCONTROLLED WHEN PRINTED 8 (9 PAGES) Click here to enter text. Trunk Road Infrastructure Technical Specification No. 04 – Flexible Pavement Construction 14 TERRITORY AND MUNICIPAL SERVICES STANDARD DRAWINGS Edition Click here to enter text./ Revision Click here to enter text. UNCONTROLLED WHEN PRINTED 9 (9 PAGES) Click here to enter text.
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