Rite-Hite Defender Barrier Door Owner's Manual
The Defender Barrier Door is a unique fabric door that can be transformed to fit most opening configurations while helping to keep different atmospheres separate. This door is ideal for containing sparks, smoke, mist, debris and noise within the cell area. It also features flame resistant material, optional Variable Frequency Drive (speed controls, smoother operation), Soft Bottom Edge (SBE) technology (impact protection), Multiple Safety Switch Options, Multiple Guide/Base Plate configurations and Minimal Installation Time. Defender Barrier Doors are available in sizes ranging from 2’x3’ [610x915] to 16’x16’ [4877x4877].
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DEFENDER TM This manual to remain with the unit: Date Installed:____________________ This Manual Covers All Units Shipped After 6/30/2014. For Units prior refer to DFNDRC. PRINTED IN U.S.A. email: [email protected] Publication No. DFNDRE October 2015 DEFENDER™ PRODUCT INTRODUCTION TABLE OF CONTENTS DOOR OPTIONS PER ORDER FORM SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 GUIDE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 MOTOR / LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . .10 ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 LIMIT SWITCH WIRING / ADJUSTMENTS . . . . . . . . . . . . . . . . . . . .15 INTERLOCK / HOLD DOWN INSTALLATION . . . . . . . . . . . . . . . . . .16 SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 FEATURE RICH CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 SEQUENCE OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 REVERSING EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 PARTS LIST EXPLOSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .last page Header Seal: No or Yes Vision: None, 1 Row or 2 Rows and distance from bottom Vision color: None, Clear, Amber, Dark Green, Orange Motor Location: Right or Left Motor Orientation: Down, Up, Front, Back or Chain driven Motor Cable Length: None, 5M, 10M, 15M Voltage: 220, 208, 230, 400, 460, 575 Control Box: None, Integrator, Relay or Feature Rich Interlock Switch Type: Consult order Interlock/Hold Down Switch Cables: None, 5M, 10M, 15M Hold Down: No or Yes Safety Controller: By others, Shipped Loose or in C-Box Guide Location: Left side and Right side - consult order Stop Photoeyes: None, 1 or 2 Stop Photoeye Strip: No or Yes Stop Photoeye Strip Cables: None, 5M, 10M, 15M NOTICE TO USER Drill (cordless or electric) 25’ [7620] Tape measure “C” Clamps Drill Bits Retaining Ring Pliers Wire Strippers “T” Handle Metric Allen Wrench 7/16” [11], 3/4” [19] Socket/wrench Small Straight Screwdrivers Small Phillips Screwdrivers Our mission is to “Improve Industrial Safety, Security and Productivity Worldwide Through Quality and Innovation.” Thank you for purchasing the DEFENDER™ barrier door from RITE-HITE® MACHINE GUARDING. The DEFENDER is a unique fabric door that can be transformed to fit most opening configurations while helping to keep different atmospheres separate. RITE-HITE MACHINE GUARDING reserves the right to modify the electrical and architectural drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual. Due to unique circumstances with varying requirements, separate prints may be included with the unit. This manual should be thoroughly read and understood before beginning the installation, operation or servicing of this door. INSTALLATION TOOLS REQUIRED Anti Seize Hydro level Hammer Drill Phillips Bit for Drill Allen Wrench Set (1/8”) [2] Straight Edge 6’ [1829] Carpenters level Ladder (6’-8’) [1829-2438] RECOMMENDED SERVICE PARTS Kit, Spheres (Qty 10) - 53700561 Kit, Encoder, #50 - 53700842 Complete final checklist prior to leaving site. This owner’s manual MUST be stored near the door. The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. The serial # for your door is on a label located on each lower guide and/or on at the back of the header on the drive side or on underside of center shroud, Figure 5.2. If any procedures for the installation, operation or maintenance of the DEFENDER have been left out of this manual or are not complete, contact Technical Support at 1-563-589-2722. SPECIAL FEATURES Contains fumes, sparks, smoke, mist, debris and noise within cell area Flame resistant material Optional Variable Frequency Drive (speed controls, smoother operation) Soft Bottom Edge (SBE) technology (impact protection) Multiple Safety Switch Options Multiple Guide/Base Plate configurations Minimal Installation Time Sizes ranging from 2’x3’ [610x915] to 16’x16’ [4877x4877] 2 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ SAFETY WARNINGS SAFTEY IDENTIFICATION DANGER NOTICE Danger indicates the presence of a hazard that will cause severe personal injury, death. Notice communicates installation, operation, or maintenance information that is safety related but not hazard related and may cause equipment or property damage. ! ! WARNING Warning indicates the presence of a hazard that can cause severe personal injury, death. NOTE: A Note is used to inform you of important installation, operation or maintenance information. ! CAUTION Caution indicates the presence of a hazard that will or can cause minor personal injury, death. GENERAL SAFETY NOTICES DANGER NOTICE When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty. ! ! DANGER A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. ! DANGER To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. ! WARNING Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed. NOTICE Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box. DO NOT turn control box upside down or go too deeply into the box. NOTICE In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National Electric Code. PUB. NO. DFNDR_E OCTOBER 2015 NOTICE An uneven or rough floor may cause seal wear and frost to develop. LOCKOUT/TAGOUT PROCEDURES The Occupational Safety and Health Administration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device. In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable. RITE-HITE Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120. 3 DEFENDER™ SAFETY WARNINGS TO PREVENT DAMAGE TO CONTENTS, STORE DRY BETWEEN 40° AND 80° F. NOTE: Depending on size, the DEFENDER can be installed either as a free standing unit or mounted to a machine structure. It is important to verify the following basic information before starting with the installation. 1. Alternate dimensions in brackets are in [millimeters]. 2. Majority of hardware is Metric, except for 3/8” [10] bolts used to fasten lower guides to header, bearing hardware and header cross braces. 3. Does the customer wish to be present to observe? 4. How will the work area be barricaded? 5. Are any special work permits required? 6. Which workstation and which side of the workstation is the unit to be located? 7. Can material handling equipment (forklifts) be detoured during installation. 8. If base plates are not being used, how will the unit be mounted to the workstation? 9. Is anything buried in the floor where the anchors go. 10. Verify unit will fit into the location, Figure 5.1. 11. Does the installation allow for clearance for robotic, machining, welding or other types of operation? 12. Does the installation meet all applicable robotic, machining, welding or other workstation safety requirements such as is contained in the following: ! WARNING!!! Make sure that the assembly is securely attached to the forklift to avoid injury due to equipment slipping or falling. Make sure that work area is barricaded to prevent the potential of unauthorized personnel entering the area and becoming injured. Make sure that no one is standing under the assembly while it is being lifted. Ensure that all workers are wearing head, eye and foot protection. ! WARNING!!! A floor that is not sound and level may cause personal injury and/or equipment damage due to failure or collapse of the DEFENDER. NOTE: Electrical prints included in the parts or control box, supercede any prints included in this owner’s manual on Pages 32 - 43. Always check for electrical prints. a. OSHA Instruction CPL 2-1.24 (Mechanical Power Presses) b. UL Standard for Safety UL 325 (Door, Gate, Louver and Window Operators Systems) c. ANSI RIA R 15.06-1999 (Industrial Robots and Robot Systems Safety Requirements) 13. If the measurements do not agree, STOP! Contact your RITE-HITE MACHINE GUARDING representative. 14. Can the lifting device lift the assembly into position? Are there any overhead obstructions? 15. Is a qualified electrician ready to bring in the power and wire up the control box? 16. Can electrical power to the workstation be shut off without interfering with other plant operations? 17. Check that floor is in sound condition and does not have cracks or other flaws so that the header will be level and the guides will be plumb. 18. Plan the installation so that it will not interfere with the machining, welding or other work processes of the workstation. 19. Using a laser level, determine if the floor is level. If the floor is not level to within 1/8" [3] shimming will be required. 20. Install optional equipment after verifying door operation. 4 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ MISC NOTES PAGE This page intentional left blank. PUB. NO. 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DEFENDER™ GUIDE BASE PLATE POSITIONS PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ GUIDE INSTALLATION Lower Guides B H C J G K A Figure 5.1 E M L D N Figure 5.2 1. Determine Front (A) or Back (B) side. 2. At Ordered Door Width (C) - measure outside to outside to place guides. Standard guide position is #2 is shown. For all options, see drawing on Page 6. 3. Stand left guide (D) into position. 4. Make sure header mounting tabs (E) are toward the outside of the guides. 5. Stand right guide (F) into position. 6. Verify guides are square and plumb using 6’ [1850] carpenters level and shim as required. 7. Mark hole location and drill holes. 8. Anchor 8" x 8" [203x203] base plate (G) to floor (4) places using minimum 3/8” [10] fastener. Repeat opposite side. Can be completed after header is attached and unit is in position. PUB. NO. DFNDR_E OCTOBER 2015 Figure 5.3 9. F Optional Heavy Duty Guide (H) (Shown on backside (B), can also be mounted on outside - add 1 1/2” [38] to each side clearance) Standard on units > 8’0” [2438] tall. 10. 2 1/2” [64] (J) changes based on base plate configuration 11. 3 5/8” [92] (K) changes based on base plate configuration 12. If base plates are not used, fasten to unit frame using suitable fasteners. 13. If no base plate and heavy duty guide option is chosen (L), place fasteners into heavy duty guide tubing. NOTE: DO NOT place fasteners (M) into front, back or sides of lower guides, as this area is where the curtain rides in. Serial number label (N) located here on drive side guide. 7 DEFENDER™ HEADER INSTALLATION Figure 6.1 A D C Figure 6.2 Figure 6.3 G A F E B 8 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ CURTAIN INSTALLATION 1. Lift header (A) above guides (B) and lower into place - do not damage curtain 2. If possible, place interlock block (C) into lower guide while lowering header onto lower guides. 3. Verify bottom of header will rest on angle (E) when properly positioned. NOTE: Curtain is pre-installed on the header. Shown in closed position. View of header after installed to lower guides, Figure 6.3. Header & Curtain Must use caution as strap (D) cannot be removed as motor assembly is not attached yet and curtain may free fall. and lock nuts (G) provided for each side. Tighten to 31 ft/lbs. 4. Attach header to guides using (4) carriage bolts (F) Figure 7.1 PUB. NO. DFNDR_E OCTOBER 2015 9 DEFENDER™ MOTOR / LIMIT SWITCH INSTALLATION A F H D B E G C I J Figure 8.1 1. Apply a grease lubricant or anti-seize (not supplied) to the drive shaft (A) to ease installation and maintenance of gearbox. Slide gearbox spacer onto shaft. 2. Slide gearbox onto shaft. Turn roller tube to align keyway and insert key (B). The key should slide freely, DO NOT force, as the key may become distorted. Tap key into keyway slot until it is past the inner most retaining ring slot and install retaining ring (C). 3. Attach (2) M12 cap screws (D) for torque arm, Figure 8.1. 4. Attach chain to the header (E). 5. Install Limit switch assembly (F) with the (3) bolts supplied to the position that best fits and torque to 230 in/lbs. 6. Install 30 tooth sprocket (G) (15 tooth used on units >8’ tall) onto the drive shaft until it hits the shoulder and line up with the 10 tooth sprocket (H), may need to loosen and move the 10 tooth sprocket. Use a short straight edge to align. When aligned, tighten the 1/4” [6] set screws onto Front View of Limit Switch Drive 10 Rear View of Limit Switch Drive the flat spot of the shaft with an 1/8” [3] allen wrench to 75 in/lbs and lock-tight. 7. Install #35 (#25 for encoder) chain (I) onto sprockets. Apply tension to chain and tighten limit switch mounting bolts. To adjust the chain, loosen up the limit switch mounting bracket bolts and adjust so the chain deflects approximately 1/4” [6] (retightened to 66 in/lbs). More than 1/4” [6] may cause wear on the limit switch shaft bearing assembly. Make sure chain is tight enough so it does not slip over the teeth. 8. Connect motor cable (J). 9. Limit switch sprocket. If removed, torque to 75 in/lbs. ! WARNING!!! Do not force the unit on by hitting with a hammer. Unit will fit onto shaft. Check for obstructions and lubricate more if necessary. Front View of Encoder Drive Rear View of Encoder Drive PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ CHAIN DRIVEN CONTROLS Drive System Figure 9.1 Front View of Chain Driven Drive Figure 9.3 Rear View of Chain Driven Drive Figure 9.2 PUB. NO. DFNDR_E OCTOBER 2015 11 DEFENDER™ MOTOR ROTATION / ENCODER CONNECTION Figure 10.1 ENCODER CONTROLS - (FEATURE RICH) DO NOT SPLICE THE CONTROL WIRING MOTOR ROTATION OPTIONS Top Mount Front Mount Rear Mount B Bottom Mount 1. Gearbox installation is the same as the limit switch installation. 2. Loosely attach encoder plate (A) to gearbox and sprocket to the shaft, then attach chain. 3. Encoder collar (B), if removed torque to 14 in/lbs [1.6 Nm] (2 MM Allen wrench). 4. Connect encoder cable to encoder. Make sure to line up pins properly. Make sure connector is tight, but do not Figure 10.2 over-tighten, as pins will twist. Once tight, the connector should not be able to move back and forth. 5. Torque Arm Installation (C). Figure 10.4 A C Figure 10.3 12 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ ELECTRICAL INSTALLATION ! WARNING!!! 2. Follow wiring diagram on Pages 32 - 43 to connect motor and control wiring. 3. It is the responsibility of the end user to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect 4. The brake is controlled by an IR current sensing relay so there are no separate brake wires. When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. IMPORTANT!!! A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. POWER UP/START UP (Completed after limits set) 1. Turn on power to the control box and position the curtain in the center of its travel. 2. Press the OPEN button, the roller should turn so that if the curtain hanging on the back side it would be raised. If roller turns the wrong way, immediately stop the door. 3. To reverse the phase, disconnect power, lock and tag out. Reverse leads L1 and L2 in the control box. Reconnect power and check operation. 4. Press the CLOSE button, the roller should turn so that if the curtain was hanging on the back side it would be lowered. If roller turns the wrong way, immediately stop the door. IMPORTANT!!! To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. ! CAUTION !!! When drilling holes in the box, DO NOT turn control box upside down or go too deeply into the box. Damage or debris may fall into electrical components causing failure or severe equipment damage. 1. The following is the responsibility of the installing electrician. WARNING!!! DO NOT DRILL HOLES ON TOP OF CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES AND MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS. THE SAFEST LOCATION IS AT THE BOTTOM. FAILURE TO DO SO, WILL VOID WARRANTY Remove labels after installation is complete a. All local, state, and national electrical codes are met. b. Electrical service up to the control box with proper branch service protection and an approved means of disconnect. 2. All necessary wiring diagrams are on Pages 32 - 43. 4. Rite-Hite provided control boxes are equipped with class CC protective fusing for the incoming power. 5. The incoming power terminals in the control box will not accommodate wires larger than 10AWG. 6. All routing and securing of cables is the responsibility of the end user / installer. Feature Rich - Control Box Mounting CONTROL BOX INSTALL - FEATURE RICH 1. Install control box and remote disconnect (supplied by others), approximately 54" [1372] above floor level (A). 2. Installation of conduit from motor junction box to control box and remote disconnect to be determined by end user. All connections to control box must be through the bottom (B). 3. Make sure cables do not interfere with moving parts. 4. Strip and trim wires to proper length and connect to terminal strip as shown on Pages 32 - 43. B A NO CONTROL BOX INSTALL 1. Assemble components necessary to control 3 phase power at either 220, 208, 230, 400, 460 or 575 volts. PUB. NO. DFNDR_E OCTOBER 2015 Figure 11.1 13 Electrical NOTE: The Defender may be wired directly into the workstation control system. ! DEFENDER™ INTEGRATOR CONTROLS 54" [1372] Incoming Power All holes and conduit run into the control box must be through the bottom. Figure 12.1 14 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ LIMIT SWITCH WIRING / ADJUSTMENTS LIMIT SWITCH CONTROL WIRING Figure 13.1 Figure 13.2 A B 4 3 Red Gray D Brown White Green Yellow Blue Pink GY BN C PK BU LIMIT SWITCH ADJUSTMENTS 1. Loosen the two phillips screws and remove cover. 2. With curtain 2" below channel, set open limit switch. 3. Loosen the center locking screw (A) and turn the open limit switch cam locking screw labeled #2 (B) until you hear the contact click, Figure 13.2. Pay attention to rotation of the cam (C) so when limit is adjusted, it will be on the proper side of the large cam. 4. E 5. To adjust the closed limit switch, loosen locking screw labeled #1 (D) and turn the cam (E) until you hear the contact click, Figure 13.2. a. For a Right Hand Drive door, turn the #1 close limit switch screw clockwise to lower the door and counterclockwise to raise the door. b. For a Left Hand Drive door, turn the #1 close limit switch screw counter-clockwise to lower the door and clockwise to raise the door. a. For a Right Hand Drive door, the roller tube and limit shaft turn clockwise to lower and counter-clockwise to raise the door. Turn the #2 open limit switch screw counter-clockwise to lower the door and clockwise to raise the door. 6. Fine tuning of the limits may be necessary. This will be determined by running the door up and down. 7. The limit switches are normally closed and will open when the limit cam lobe is tripped or activated. b. For a Left Hand Drive door, the roller tube and limit shaft turn counter-clockwise to lower and clockwise to raise the door. Turn the #2 open limit switch screw clockwise to lower the door and counter-clockwise to raise the door. 8. Replace limit switch cover and chain guard with M5 bolts. Manually release brake and lower to closed position. PUB. NO. DFNDR_E OCTOBER 2015 15 DEFENDER™ INTERLOCK / STOP BRACKET / HOLD DOWN B A A B Figure 14.1 Figure 14.2 INTERLOCK INSTALLATION 1. Interlocks are optional, if present install per Figure 14.1, and wire per wiring diagram on Pages 32 - 43. 2. Adjust Interlock switch (A) up or down as required 3. Once the switches are aligned vertically then adjust the switch horizontally to align the switches. 4. Some switches may need to be adjusted after operation. 5. Attach cover (B). Figure 14.3 A STOP BRACKET INSTALLATION 1. Align switch and actuator (A), Figure 14.2. 2. Adjust stop bracket (B) so curtain block is fully seated in groove HOLD DOWN INSTALLATION 1. Complete after Interlock is adjusted, Figure 14.3. 2. Hold Down pin (A) will lock into notch in curtain guide block. 16 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ SHROUD INSTALLATION Figure 15.1 B A Figure 15.3 Figure 15.2 Shrouds C D Figure 15.4 1. Lift header shroud (A) in place, Figure 15.1. 2. Fasten in place (B). 3. View of Non-Drive end (C), Figure 15.2. 4. View of limit switch shroud (D), Figure 15.3. 5. View of encoder shroud (E), Figure 15.4. E PUB. NO. DFNDR_E OCTOBER 2015 17 DEFENDER™ FEATURE RICH - i-COMM ii SETTINGS 18 PUB. NO. DFNDR_E OCTOBER 2015 PUB. NO. DFNDR_E OCTOBER 2015 G H I M J K P L Component key: Power LED Contrast Button Up Button Enter Button Back Button Down Button LED Input’s X0 - X15 Encoder Terminals Input Terminals DC Terminals OV Terminals J4 Connector Output LED’s K0-K2 & Y0-Y5 N Display O Battery (CR2032 3V) P SD Card A B C D E F G H I J K L M Figure 17.1 F E D C B A N O DEFENDER™ FEATURE RICH - i-COMM ii LAYOUT 19 DEFENDER™ FEATURE RICH - ENCODER SETUP / PROGRAMMING more, and the current value is 72.0”. Change the value for “Open Pos. Adjust” to be 76.0”). Changing this value will not affect the close position. MUST complete before operating door. Operation of the door is not possible when using the menu system. To adjust CLOSE position: ENCODER SETUP INSTRUCTIONS 1. Verify wiring to encoder is properly terminated. 2. Place curtain in the closed (or open) position. If open, curtain should be 1’-2’ below the lintel. 3. Power up the door and press enter button on the i-comm, should state “MAIN MENU - ENCODER FOLDER”. 4. Press enter should state “Open Distance”. 5. Press enter to view parameter value (measured in feet), should be O.D.H. - (two) 2’. Change the value using the up or down buttons, round down if required, press enter. 6. Press up button, should state “Motor Drive Side”, press enter and select “Right Drive” or “Left Drive”, press enter. 7. Press up button, should state “Set Close Pos.” (use if curtain is closed) or go to “Set Open Pos.” (use if curtain is open) and press enter button, should state “Set Close (or Open) Pos.) and toggle between RESET ALL LIMITS and Push Up to Start”, press Up button. 8. Press the green flashing Open/Reset button on the front of the control box. Door should run open, time out and close. Proceed to “Open and Close Position Adjustment”. Open and Close Position Adjustment 3. Using up button, scroll to “Close Pos. Adjust”. 4. Press enter button to view parameter value. This parameter will show a coded value on the left and relative change in inches on the right. When entering this parameter the value will always start at 0.0”. Change values using the up or down buttons. To bring the curtain closer to the floor, adjust this value so that it is less than zero. (i.e. To close the door 4” more, the value for “Close Pos. Adjust” will be -4.0”) Moving this parameter in the positive direction raises the curtain relative to the floor. Changing this value will not affect the open position. Note: If you leave this parameter and return to it, its value will again be zero. Any changes made before leaving the parameter will still be effective. For example: If you lowered the door 4.0”, leave the parameter and return, the parameter will display 0.0”. Even though the display shows 0.0” the -4.0” change has been recorded. TIP: At any point in the menu mode, press the back button until screen states “Door Faulted - Service Required”. This will cause the controller to automatically accept all the changes made and exit the system. 5. Changes are not saved until the menu mode is exited. Turning power off while in the menu mode will cancel all changes. To adjust the OPEN position: 1. Using up button, scroll to “Open Pos. Adjust”. 6. Test operation of door and continue adjustment. 2. Press enter button to view parameter value. This parameter will show a coded value on the left and the opening height in inches on the right. This value will always be less than the door opening height. 7. Press green Open/Reset button. a. The door should begin to open, be ready to shutdown the door if it begins to move in the wrong direction. If motor phase is changed, start over at step #2. Change the value using the up and down buttons. To bring the open position down (closer to the floor) adjust this value to be less than the current value. To open the door more relative to the floor, adjust this parameter in a positive direction. (i.e. To open the door 4” OPTION Open Distance Set Open Pos Set Close Pos Open Pos Adjust Close Pos Adjust Apr Open Pos Encoder Startup Encoder Read Encoder Velocity Open Time Limit Photoeye Failure 20 b. If rotation is correct proceed to the instructions for adjusting the “Open and Close positions”. 8. Press the back (left button) to exit system. DESCRIPTION Use this option to set the overall opening distance of the door (in feet). For example, for an 8’ tall Defender. This option should be set to 7’ [178]. This measurement is used for initial position setup only. For small adjustments of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close Pos.” can be used if it is more convenient to place the door in the closed position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open Pos.” can be used if it is more convenient to place the door in the open position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option to make small adjustment to the open position. The number displayed is the measurement between the open and closed position. For example if this option was set to 100” [2540] the door would open 100 inches from the closed position. It is recommended to adjust the closed position of the door first, before adjusting the open position. Use this option to make small adjustment to the closed position. The number displayed is the relative displacement of the closed position. For example, if this option was set to -1.0”[-25] the door would close approximately 1.0” [25] more. If this option was set to 2.0” [51] the door would close 2.0” [51] less. Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For example, if this option was set to 24.0” [610] the door would slow down 24.0” [610] from the open position. The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring. The controller is unable to read valid data from the encoder. Check all wiring. Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded. The error requires the power to be cycled to reset. The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder is not properly attached to the shaft, bad electrical connection to the i-COMM, or improper grounding. The error requires the power to be cycled to reset. Door tried to run, but did not reach the open or close position within 8 seconds. Non-Drive PE’s must have green light on, drive PE’s must have red & yellow lights on. Check for alignment & power to each. PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ i-COMM ii INPUT / OUTPUT VALUES TYPE INPUT FUNCTION 0 Interlock In 1 2 3 Stop N.C. Activation Toggle 4 5 Close Sequential Activation 6 7 8 Reverse Stop N.O. Manual Open 9 10 11 Auto / Manual Partial Open Activation Partial Open Toggle 12 Toggle w/ Auto Close 13 14 15 16 17 18 19 20 Hand / Auto Mode Disabled Reverse N.C. Clean E-Stop N.C. Seq. Activation 2 LZR in N.C. Preannounce to Open 21 Interlock Override 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Interlock Interlock N.C. Preannounce Open Open N.C. Fault Ready Activation Run Open Run Close Run At Limits I-Zone Alarm Door Open 30 sec. Door Open 60 sec. Door Open 120 sec. Sequential Activation Run Open N.C. Run Close N.C. Run Close N.C. Disabled Flash 3.1 Hz Flash 1.6 Hz Partial Timer Reverse / Activation Door Open Alarm Interlock Pass-Thru 27 28 29 30 31 32 33 34 35 DESCRIPTION Interlock Input - When Input is set to this function door will not open until input is ON. Valid only for inputs X3, X4, and X5. Stops the door when input is OFF Opens the door when input is ON, w/ Auto close. Open and Closes the door when ON. Door will not automatically close when opened by a toggle input. Closes the door when input is ON Activates door and blocks sequential activation output from triggering opposite door. Use only for sequential interlocks. Reverses the door when input is ON. Stops the door when input is ON. Opens the door when input is ON. This input will open from a stop condition, unlike activation. Do not connect motion sensors or other automatic devices to a manual open input When input is ON reclose timer is disabled. Opens the door to the partial open position when ON Toggle open/close door to and from partial open position. See function #3 above Open and Closes the door when ON. Door will automatically close when opened by this type of toggle input. When input is ON reclose timer is disabled and hold-to-run close is enabled. Input disabled Reverses the door when input is OFF. Opens door to "Cleaning" position when on. Places door in fault when OFF. Consult Engineering Reverses the door when off and monitors the input for fault Opens the door after the set amount of time in the Preann. to Open timer. Immediate reversal / activation if the door is not closed. Opens the door and overrides any standard interlock configuration ON when door is closed. OFF when door is closed. ON during preannounce to close, and stays on until the door is closed ON when door is open. OFF when door is open. ON during fault. ON when not in fault. ON during activation. ON during run open. ON during run close. ON during run open or close. ON when door is open or closed. ON during I-Zone alarm ON when door is open for more than 30 seconds. ON when door is open for more than 60 seconds. ON when door is open for more than 120 seconds. ON to activate opposite door. Use for sequential interlock. OFF during run open. OFF during run close. OFF during run open or close. Always OFF Flashes at 3.125 Hz. Flashes at 1.5625 Hz. Consult Engineering ON when any reverse command or activation signal is on. ON when door has been opened for time set in "Open Alrm Time" ON when door is able to be opened (Interlock Input is not preventing door from opening) Interlock Pass-Thru N.C. OFF when door is able to be opened (Interlock Input is not preventing door from opening) Preannounce & Close ON during preannounce to close, and while closing. Note this output will turn on while door is closed from Toggle or Close command or re-close timer. Photoeye Test ON when emitters are on, OFF to test photoeyes Encoder Bit 9 Consult Engineering Encoder Bit 10 Consult Engineering Encoder Bit 11 Consult Engineering Encoder Bit 12 Consult Engineering Preannounce to Open ON during the set preannounce to open time. Preannouce N.O. Close ON only during preannounce to close. OFF during run close. Last updated: 8.25.14 PUB. NO. DFNDR_E OCTOBER 2015 21 i-COMM OUTPUT NUMBER DEFENDER™ i-COMM ii FOLDERS *NUMBER IS NOT SHOWN IN i-COMM MENU* FOLDER # 0 1 2 3 4 Encoder 5 Folder 6 7 8 9 10 11 NAME Open Distance Motor Drive Side Set Close Position Set Open Position Close Position Adjust Open Position Adjust Partial Open Pos. Encoder Position Encoder Baud Approach Open Pos. Approach Close Pos. Set Open PB Function 12 Set Loop Function I/O Setup Folder Timer Folder 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 I - Zone System Output Def. YK0 Output Def. YK1 Output Def. YK2 Output Def. YDC0 Output Def. YDC1 Output Def. YDC2 Output Def. YDC3 Output Def. YDC4 Output Def. YDC5 Output Def. YDC6 Output Def. YDC7 Input Define X0 Input Define X1 Input Define X2 Input Define X3 Input Define X4 Input Define X5 Input Define X6 Input Define X7 Open Alarm Time VALID VALUES 3 - 24 Right Drive / Left Drive Press UP to Start Press UP to Start +/- 100.0 0 - 990.00 0 - Open Pos. Height 0-01FFFF 433 kbps 999.0 999.0 Auto Close Mode; Toggle & Auto Close, Reset/Jog only; Toggle Mode Auto Close Mode, Reverse / Hold Open Enabled / Disabled 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 255 34 Input Define X10 35 Input Define X11 36 I - Zone Cut - Out 0 - 30 0 - 66 0 - 48 37 Set Close Timer 0 - 255 / Toggle Mode 38 Preannounce Close 39 Preannounce Open 40 Autocycle Time 0 - 255 0 - 255 0 - 254 / Disabled DESCRIPTION Used to Set Opening distance for door Used to select motor drive side. Use for initial setup of close position Use for initial setup of open position Use to adjust close position. Use to adjust door open position Use to adjust door partial open position Current encoder position Used to select encoder data rate Used to select Approach Open Position Used to select Approach Close Position Use to select the function of the Open/Reset button. DEFAULT 8 Right 433 KBPS 24 40 Auto Close Mode Auto Close Mode Disabled Use to Enable / Disable the I-Zone system. 0 User configurable relay 20 User configurable relay 20 User configurable relay 3 User configurable DC output 29 User configurable DC output 29 Internal - not available DC output 20 Internal - not available DC output 20 Internal - not available DC output 2 User configurable DC output 20 Internal - not available DC output 20 Internal - not available DC output 8 User configurable input 7 User configurable input 2 User configurable input 2 User configurable input 4 User configurable input 3 User configurable input 2 User configurable input 2 User configurable input 0 Open Alarm Time in minutes. Requires at least one output to be configured to function 25, menu is hidden if not. 24 Torque 60 Unused 42 I-Zone cut out height Use to select induction loop input function Close Timer in seconds. Set to Toggle Mode to disable automatic closing. Preannounce to close timer in seconds Preannounce to open timer in seconds Autocycle Time in minutes 6 2 Disabled Disabled* * No Auto Re-close on Defender model. 22 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ i-COMM ii FOLDERS *NUMBER IS NOT SHOWN IN i-COMM MENU* FOLDER General Folder View Folder Load / Save Folder # NAME 41 Clock VALID VALUES - DESCRIPTION 42 43 44 45 46 47 48 49 50 51 52 53 English, Espanol, Portuguese Enabled / Disabled Disabled, CE, Canada Opt Enabled / Disabled xx 208/220/230/400/460/575 0 - 999 Enabled/Disabled xx Displays current time and date. To set: press UP, scroll to year - press Enter; scroll to month - press Enter; scroll to day - press Enter; scroll to hour - press Enter; scroll to minute - press Enter 57 Reset to Default - Set LCD display language Use to change access mode. Use to enable reversing edge. Used to enable specification packages. Used to enable remote LCD Consult Engineering. Special Applications only Reverse Delay Consult Engineering. Special Applications only Voltage of door Square footage of door. Width x Height Enables non-powered open for LiteSpeed Number of months before maintenance indicator goes off. Note: Once changed user must initiate “Reset Maintenance” Procedure. Number of cycles before maintenance indicator goes off. Note: Once changed user must initiate “Reset Maintenance” Procedure. Resets Maintenance Counters and Timers. Press Up to initiate the reset Used to adjust the speed threshold for the counterweight sensor Resets all settings back to factory defaults 58 59 60 61 62 63 0 - 99999999 - Displays Displays Displays Displays Displays Displays 64 Copy from SD Press UP to Start Copy 65 Copy to SD Card Press UP to Start Copy 66 Legal info to SD Press UP to Start Copy 67 Bootloader Upgrade Press UP to Start Copy 68 Export Settings Press UP to Start Copy 69 Import Settings Press UP to Start Copy Use to upgrade i-COMM II program. Correct .BIN file must be saved so SD Card. Note Card must be SD - 2GB or SDHC - 4,8,16 or 32 GB. Use to copy i-COMM II program to SD Card in .BIN format. Use to display legal information about program. Legal.txt will be saved to SD card. Used to upgrade bootloader. CAUTION: DO NOT INTERRUPT THIS PROCESS Use to save i-COMM II settings to SD Card in .BIN format. Use to copy i-COMM II settings to SD Card in .BIN format. Language PassCode Rev. Edge Option Spec. Package Compact User Interface Partial Open Reverse Delay AB Inverter Delay Voltage Square Feet Non-Powered Open Maintenance Months 54 Maintenance Cycles 0 - 100000 55 Reset Maintenance - 56 Speed Threshold 0-100% 70 Display Cycle Count Fault History Display Model # Display RHC # Display Serial # Firmware Revision CT SK MODBUS, AB PF40 MODBUS, CT SK NO MODBUS, AP PF NO MODBUS, No Inverter Program Inverter Press UP to Start Copy Open Speed 0 - 70 Hz Close Speed 0 - 70 Hz Approach Speed 0 - 70 Hz Accel Time 0 - 10.0 s Accel Time 2 0 - 10.0 s Decel Time 0 - 10.0 s Torque Reverse Level 0 - 100 % DC Brake Time 0 - 10.0 s DC Brake Level 0 - 100 % current Cycle Count fault log. Use Up and Down to scroll door model number RHC number door serial number current program revisions Inverter Folder English Disabled Disabled Disabled 0 460 0 Disabled Disabled Disabled Disabled Disabled Disabled - Used to set inverter type CT SK MODBUS Use to program inverter. Open Speed Close Speed Approach Open Speed Acceleration Rate Acceleration Rate 2 Deceleration Rate Torque Reversing Level Injection Braking Time DC Injection Braking Level 60 25.0 25.0 0.5 Disabled 0.5 Disabled 0.7 70.0 % Inverter Type 71 72 73 74 75 76 77 78 79 80 DEFAULT - Last Rev: 7.20.15 PUB. NO. DFNDR_E OCTOBER 2015 23 DEFENDER™ FEATURE RICH - i-COMM ii DISPLAY MESSAGES LCD DISPLAY MESSAGES: TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED Door Faulted Reset / Jog Door* Reset / Jog Door* Push Open/Reset* Service Required Service Required None* None* Service Required* Service Required* Push Open/Reset* Push Open/Reset* Push Open/Reset* Inspect & Reset* Service Required* Jog To Close* Breakaway Breakaway Emergency Stop Encoder Read Encoder Velocity Jog to Close Pos Jog to Open Pos Limit Failure Limit Pulse Fail Low Voltage Menu Interrupt Normal Power Up Obstruction Open Time Limit Photoeye Failure Door is in breakaway mode FasTrax - Chainfall; 8000CL/XL - Sideframe door; 8000/CL/XL Overload Relay E-Stop pushed, Overload Relay (8900), Inverter (8600) i-Comm has detected a bad encoder read i-Comm has detected a velocity error Displays when jogging close Displays when jogging open Limit switch has failed Trakline limit problem (8910/20/PL only) Drop in voltage caused controller to restart Menu Interrupted Indicates Loss of Power Door has detected obstruction and reversed 3 times Run open time limit exceeded Indicates problem with photoeye system (FasTrax only) * Displays on Screen during jog only Pro System Pro Inverter Fault Program Inverter Inverter is not programmed for proper door operation. Reset From Sleep Indicates the controller was awaken from sleep mode System Clock read System clock failed Unknown Unknown fault Unknown State State unknown VFD Fault Relay Indicates problem with inverter relay (CE specifications only) VFD Trip # xxx Inverter is in fault. xxx Indicates the active inverter fault VFD Comm. Loss i-Comm has lost communication with inverter Watchdog Timer Indicates the boards watchdog timer has reset DOOR IS OPENING Check Inverter* Service Required Service Required* Service Required* Service Required* Service Required* Service Required* Push Open / Reset Service Required Service Required* Door is Opening Door is Open Stand Clear Activation On Closing in xx.xs I-Zone Detection Photoeye Blocked Waiting for cmd. Stand Clear DOOR IS OPEN When not in preannounce to close When in preannounce to close Indicates activation on (overrides timer display) Displays closing time in seconds I-Zone active (overrides timer display) Photoeye is blocked (overrides timer display) Indicates door is waiting for manual close cmd. DOOR IS CLOSING Door Closing Door Closed Door Closed Cycles: xxxxxx Interlock Active Door Stopped Push Open/Close None None Device Holding Open None Remove Detection Remove Obstruction Close Door None DOOR IS CLOSED Displays cycle count Door is interlocked and cannot be opened DOOR IS STOPPED None Perform Interlocking Open/Close Door Rev. 9.08.14 24 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ FEATURE RICH - i-COMM ii INSTRUCTIONS Use the Enter, Up, Down, Back buttons on the i-Comm to navigate through the folders. To exit system, use back button until “Door Faulted” appears. GENERAL FOLDER See General Layout Chart to change / view settings. Use to setup Clock, Maintenance cycles ENCODER FOLDER See Folder Layout Chart to change / view settings. * MUST perform encoder setup for door operation. VIEW FOLDER See View Layout Chart to change / view settings. Use to view cycle count, fault history, door information. LOAD / SAVE FOLDER I/O SETUP FOLDER See I/O Setup Layout Chart to change / view settings. Use to setup Input and Output functions See Load / Save Layout Chart to change / view settings. See Legal information. Use for programming. INVERTER FOLDER TIMER FOLDER See Timer Layout Chart to change / view settings. Use to change reclose or preannounce timer. See Inverter Layout Chart to change / view settings. Use to change door speeds, torque settings. FEATURE RICH - i-COMM ii PROCEDURES PROCEDURE FOR ADJUSTING RECLOSE TIMER: PROCEDURE FOR CHECKING FAULT HISTORY: 1. Press ENTER button. 1. Press ENTER button. 2. Use UP button to scroll to TIMER FOLDER, press enter, should display “Set Close Timer”. 2. Use UP button to scroll to VIEW FOLDER, press enter, should display “Fault History”. 3. Press ENTER button. 3. Press ENTER button, should display the last fault / flash the date / time it occurred. 4. To increase reclose time, press UP button. 5. To decrease reclose time, press DOWN button. 6. Press BACK button when complete. PROCEDURE FOR SETTING CLOCK: 1. Press ENTER button. 2. Use UP button to scroll to GENERAL FOLDER, press enter, should display “Clock”. 3. Press ENTER button, should display M/D/Y and time. 4. Press UP, set year - press enter, set month - press enter, set day - press enter, set hour - press enter, set minute press enter. 5. Press BACK when complete. PROCEDURE FOR SETTING MAINTENANCE: 4. This displays the last 20 faults. 5. Press BACK when complete. Description Code FAULT_NONE 0 FAULT_POWER_UP 1 FAULT_BREAKAWAY 2 FAULT_RUN_OPEN_TIMER 3 FAULT_MENU_INT 4 FAULT_LIMIT_SWITCH 5 FAULT_ESTOP 6 FAULT_RUN_CLOSE_TIMER 7 FAULT_LIMIT_PULSE_FAIL 8 FAULT_OBSTRUCTION 9 FAULT_TIMER_READ 10 1. Press ENTER button. FAULT_STATE_OB 11 2. Use UP button to scroll to GENERAL FOLDER, press enter, press UP to scroll to “Maint. Months” or Cycles”. FAULT_PRO_SYSTEM 12 FAULT_PHOTOEYE 13 3. Press ENTER button, should display number of months or number of cycles. FAULT_ENCODER_READ 14 FAULT_ENCODER_VELOCITY 15 4. Press BACK when complete. FAULT_ENCODER_NC 16 Note: When setting Maintenance timer, Open / Reset button will flash slow when set time / cycles have expired and display Maintenance Required. To reset Maintenance light, press ENTER button, scroll to General Folder, press ENTER button, scroll to Reset Maintenance, press ENTER, then UP to start, then green Open Button. This will reset flashing Open / Reset button. PUB. NO. DFNDR_E OCTOBER 2015 FAULT_VFD_TRIP 17 FAULT_VFD_COMM_LOSS 18 FAULT_VFD_NO_PROGRAM 19 FAULT_EDGE_FAILURE 20 FAULT_BAG_UP 21 FAULT_ENCODER_NPWR 22 FAULT_LZR 23 FAULT_BLANK 255 25 DEFENDER™ FEATURE RICH - DRIVE PROGRAMMING Defender™ Inverter Program Instructions When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and visa versa. Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value of that parameter. Pressing and releasing the “M” MODE key again will change the display from parameter view mode to parameter edit mode. In parameter edit mode, the right hand display flashes the value in the parameter being shown in the left hand display. Pressing the “M” MODE key in parameter edit mode will return the drive to the parameter view mode. If the “M” MODE key is pressed again then the drive will return to status mode, but if either of the “UP” or “DOWN” keys are pressed to change the parameter being viewed before the “M” MODE key is pressed, pressing the “M” MODE key will change the display to the parameter edit mode again. This allows the user to very easily change between parameter view and edit modes whilst commissioning the drive. "WARNING: Consult factory before changing any parameters not listed in this table." Parameter Number 00.03 00.04 00.10 00.18 00.61 Name Acceleration Rate 1 Deceleration Rate 1 Security Status Preset Speed 1 Torque Detection Level Left Display Status rd Drive ready ih Drive inhibited Er dC Fr SP Ld A Drive has tripped Injection braking Figure 24.1 26 Default Value 5.0 10.0 L1 0.00 0 New Value 0.5 1.0 L2 0.00 50 Units s/100 Hz S/100 Hz Hz % Defender - Status Modes Explanation The drive is enabled and ready for a start command. The output bridge is inactive. The drive is inhibited because there is no enable command, or a coast to stop is in progress or the drive is inhibited during a trip reset. The drive has tripped. The trip code will display in the right hand display. DC injection braking current is being applied to the motor. Drive output frequency in Hz Motor speed in RPM Load current as a % of motor rated load current Drive output current per phase in A FEATURE RICH MOTOR WIRING PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ FEATURE RICH - DRIVE PROGRAMMING Defender - Inverter Error Codes Possible Cause Low AC supply voltage, check power source. Low DC voltage when supplied by an external DC power supply. DC bus over voltage The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC, check the following: If DC bus climbs while door is not running, disconnect CE filter with power off. If fault is intermittent when door is not running try to set Automatic reset of faults. (PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on) If fault is while door is closing add breaking resistor, see Control Box Explosion for a list of parts. Deceleration rate set too fast for the inertia of the machine. Mechanical load driving the motor. I2C on braking resistor Check door closing speed. If fault is while door is closing, add breaking resistor. See tr OV for more troubleshooting. I2C on drive output Check that radial spacing and that they are square, or lower track spacing. Motor wiring, check for loose connections or shorts. Make sure door cannot move if brake is engaged. Drive output instantaneous Door is mechanical binding or jammed. over current Check radial spacing and that they are square, or lower track spacing. Motor wiring, check for loose connections or shorts. Make sure door cannot move if brake is engaged. Disconnect CE filter with power off. Insufficient ramp times. Phase to phase or phase to ground short circuit on the drives output. Drive requires autotuning to the motor. Motor or motor connections changed, re-auto tune drive to motor MUST wait 10 seconds to reset after trip occurs Braking resistor Excessive braking current in braking resistor instantaneous over current Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs Over speed Excessive motor speed (typically caused by mechanical load driving the motor) Auto tune stopped before complete Run command removed before autotune complete 2 I -t on braking resistor Excessive braking resistor energy 2 Excessive mechanical load. Drive requires re-auto tuning to motor. I -t on drive output current High impedance phase to phase or phase to ground short circuit at drive output. IGBT over heat based on Overheat software thermal model drives thermal model Over heat based on drives heatsink Heatsink temperature exceeds allowable maximum Motor thermistor trip Excessive motor temperature User +24V or digital output overload Excessive load or short circuit on +24V output The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key. I x t overload Reduce motor current Heatsink/IGBT temp is high Reduce ambient temperature or reduce motor current Braking resistor overload See Advanced user guide Internal drive EEPROM failure Possible loss of parameter values Input phase imbalance or One of the input phases has become disconnected from the drive input phase loss Failure to measure motors Motor too small for drive stator resistance Motor cable disconnected during measurement Overload on current loop input Input current exceeds 25mA Hardware Fault The drive has detected a hardware problem, verify wiring is correct. This cannot be fixed in the field, replace the drive. No signal from DSP at start up Unexpected Interrupt Watchdog failure Interrupt crash (code overrun) Access to the EEPROM failed Power stage - code error Power stage - unrecognized frame size Ol failure at power up DSP Communications failure Soft start relay failed to close, or soft start monitor failed or braking IGBT short circuit at power up Power stage thermistor fault DSp software overrun HF 1-4, 9-10,12-19,23,24,29,30 Are not used Trip Code Condition tr UU DC bus under voltage tr OV tr It.br tr It. AC tr OI.AC Ol.br O.SPd tunE It.br It.AC O.ht1 O.ht2 th O.Ld1 OUL.d hot br.rS EEF PH rS O.cL tr HF ## HF HF HF HF HF HF HF HF HF HF HF HF HF 05 trip 06 trip 07 trip 08 trip 11 trip 20 trip 21 trip 22 trip 25 trip 26 trip 27 trip 28 trip xx trip PUB. NO. DFNDR_E OCTOBER 2015 27 DEFENDER™ SEQUENCE OF OPERATIONS Feature Rich Controls - Sequence of operation: To Open Door: 1. Using a dry contact, close terminals DC and X3 to open door. Door will automatically stop at limit. To Open Door: 1. Apply 24VDC to Terminal OPN (Pin #3-GN on Control Connector). Door will automatically stop at limit. 2. Remove power from terminal OPN when the door has opened. The open position can be monitored on the terminals labeled ONO (Pin #5-GY & #6-PK on the Control connector). This is a dry normally-open contact, closed when the door is open. To Close Door: 1. Using a dry contact, close terminals DC and X5 to close door. Door will automatically stop at limit. To Close Door: To Stop Door: 1. Remove Jumper from DC and X4. Connect dry contact across these terminals. Open dry contact to stop the door. Notes: 1. Brake is controlled by 120VAC supplied from the BRK and N terminal in the control box. 2. Connectors for Interlock Switches are supplied when controls have been ordered with Safety Controller. These connectors are described in the “Interlock Switch” section of this document. 3. 4. Connectors for Stop Photoeye Strip are supplied when controls have been ordered with optional Stop Photoeye Strip. These connectors are described in later in this document. Connectors for Hold Down are supplied when controls have been ordered with optional Safety Controller & Hold Down. These connectors are described in the “Hold Down” section of this document Relay Controls - Sequence of operation: To Open Door: 1. Using a dry contact, close terminals AC and PB1 to open door. Door will automatically stop at limit. Using a dry contact, close terminals LS2 and PB2 to close door. Door will automatically stop at limit. Remove jumper between STP and AC. Connect dry contact across these terminals. Integrator Controls - Sequence of operation: Figure 26.1 28 2. Remove power from terminal CLS when the door has closed. The close position can be monitored on the terminals labeled CNO (Pin #1-WH & #4-YE on the Control connector). This is a dry normally-open contact, closed when the door is closed. To Stop Door: 1. Remove all voltage from terminals OPN (Pin#3-GN) and CLS (Pin#8-RD) on the control connector. Notes: 1. Brake is controlled by a current sensing relay mounted on motor. No additional control is required for the brake. 2. If End User is supplying their own VFD the motor MUST be replaced with part number 55250172. STOP BUTTON The red push button stops door operation. The button is pulled out to the "ON" position. To stop door operation push the button in. Whenever the door operation is stopped using the stop button the red button must be pulled out to switch to the "ON" position. OPEN BUTTON CLOSE BUTTON Closes the door, press and release to close, make sure it fully closes, if not adjust limit, Figure 11.1. To Stop Door: 1. Apply 24VDC to Terminal CLS (Pin #8-RD on Control Connector). Door will automatically stop at limit. Opens the door, press and release to open, make sure it fully opens, if not, adjust limit, Figure 11.1. To Close Door: 2. 1. CONTROL OPTIONS TECHNICAL REFERENCE To obtain a Control Options Technical Reference guide, please contact Customer Service at 563-589-2722. NON-FEATURE RICH MOTOR WIRING PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ MAINTENANCE SCHEDULE / TROUBLESHOOTING CHECKLIST 1. Is unit size correct ? 2. Check for proper line voltage ? 3. Base plates shimmed as required? 4. Are all mounting bolts tight ? 6. Are loose wires secured away from moving parts? 7. Operate the door and observe the open and closed positions. If it is necessary to adjust either position, shut the power off and move the proper limit switch, Figure 13.1 or 13.2. 8. Limit switch or encoder shroud installed. 5. Is the open limit switch set so the curtain is clear of the required area ? RITE-HITE MACHINE GUARDING PLANNED MAINTENANCE Model DFNDR - DEFENDER™ CUSTOMER: JOB# SERIAL# DATE: Planned Maintenance Task 1 Activation Brake x Recommended P.M. Intervals (Time Shown In Months) 6 12 18 24 30 x x x x x Controls / Wiring Curtain Door Assembly Door Operation x x x x x x x x x x x x x x x Gearbox Limit Switch Assembly Motor Inspect and Perform the Following 36 x Operate all devices to verify proper operation. x Verify that brake stops the door at open and closed positions as well as when stopped in the middle of travel. To move the curtain manually, release the brake handle at the bottom of the brake. The curtain should be able to be moved manually. If brake is making noise, adjust. x Clean, check all connections with disconnect off. Make sure all wires are free from moving parts. Inspect for wear or damage, patch immediately. x Check barrier clips, if missing or damaged, replaced. Clean with warm non abrasive soapy water. x Perform visual inspection for damage. Tighten all hardware. Replace any worn labels. Use air hose to remove dust and debris. Operate door and make sure all operations are x functioning properly. Check gearbox fluid level, fill with 90 weight if low. Check snap rings to verify seated properly. x Verify torque arm bolts are tight. x Check open and close positions, adjust as required. Lubricate chain, sprockets and check alignment. Check motor/gearbox bolts, torque to 71 in/lbs. x Check junction box to verify connections are tight. PROBLEM Control Box (Optional) PUB. NO. DFNDR_E OCTOBER 2015 29 Maintenance REMEDY The control box contains the necessary motor starters, relays, transformers, etc. to safely control 3 phase power, open, close and stop push buttons. If control box does not power up, check fuses and replace as needed. Curtain The curtain provides a safety barrier against sparks, harmful light emissions and physical contact with the machine by the operator. Spheres are fastened to the curtain to retain the curtain in the guides. Vision windows are available as an option. If curtain does not track properly, lower as far as possible to expose the hook and loop fastener and adjust. Curtain remains open Optional reversing photoeye alignment incorrect. (Red LED on photoeye off.) Realign photoeye. does not close. Photoeye not set to “Light Operate.” Open photoeye cover to check switch position. Curtain Guides The guides contain the curtain. Curtain does not stop Limit switch positioning incorrect. Ensure that the limit switches are properly positioned. Failed limit switch, at limits. check for continuity, replace if necessary. Make sure center locking screw is tight. Curtain travel reversed. Motor phases reversed. Remove power, reverse wires in terminals L1 & L2. Curtain will not go up Loss of power. Verify that electrical power is getting to the control box. Bad fuse, check fuses. Make sure or down. nothing is blocking the path of any photoeye light beam. Curtain tracks off Curtain misaligned. Curtain may need to be adjusted on the hook and loop fastener. Anchors may be loose to one side. Both vertical lower guides must be plumb and level. When a forklift bumps into the guides it could cause damage or misalignment. Repair as required. The distance between guides must be the same when measured at the top and bottom. Shim or remount as required. Interlock Devices The interlock keeps the machine from functioning unless the curtain is in position. The interlock mounts on (Optional) the bottom of the guide and is activated by the curtain when it comes into the closed position. Limit Assembly If limits come out of adjustment, make sure the center locking screw is tightened down, Page 15. Motor Assembly The motor assembly includes the motor, gearbox, brake and limit switch or encoder. For wiring of the motor, Page 26 or 28. If motor doesn’t run, look for loose connections, check all connections in terminals T1, T2, T3, and the connectors. Brake not releasing. Check brake connections. Guides The guides are made of a welded structure and are bolted to the header. DEFENDER™ REVERSING EDGE SETUP Rite-Hite ships the door sensor modules (A) in sleep mode, so it is only necessary to place it back into sleep mode if the instructions are not followed exactly. Figure 28.1 NOTE: DO NOT PRESS ANY BUTTONS ON EITHER THE WIRELESS HOST (CONTROL BOX) OR DOOR SENSOR MODULE UNLESS INSTRUCTED TO DO SO! Failure to follow these instructions will require that the door sensor and host be reset before repeating the pairing procedure. 1. READ these instructions completely before pairing. 2. With the control box powered up, verify that the Reversing Edge Option in the General Folder on the i-COMM has been set to Enabled. This will program input X3 as a reversing edge input, and set up output YK0 to allow the system to be tested. 3. Momentarily press the “Remote Pairing button” (B) on the wireless host in the control box using a small non-metallic rod (provided in control box). Ensure that the non-metallic rod is inserted straight in to the slot. The GREEN RF Com LED (C) will begin to flash. 4. Apply upward pressure on the reversing to activate it for 1 second. 5. On the host, the RED and GREEN LED will flash once. 6. Apply pressure to the edge and verify that input X3 changes from on to off when the edge is depressed. TO RESET THE HOST NOTE: Performing this operation will cause the Host to clear all paired remotes. Remotes must be re-paired in order to reestablish communication. 1. With power applied to the Host, insert a small non-metallic rod into the “Remote Pairing” slot. With the tip of the rod pointing straight into the slot locate the “Remote Pairing” button 2. Using a small non-metallic rod, apply pressure to the “Remote Pairing” button. The GREEN LED will illuminate once the button has been pressed. 3. Keep pressure applied to the button for at least 5 seconds. The GREEN LED will turn OFF to signify the correct amount of time has elapsed. 4. Once the GREEN LED has turned OFF remove pressure from the button. 5. The GREEN LED will turn ON for 1 second to signify that the operation was performed successfully. 6. The Host will now RESET, causing both the RED and the GREEN LED to briefly turn ON and then turn OFF. C B The communication parameters have now been successfully RESET. TO RESET DOOR SENSOR MODULE 1. Verify that the door sensor is not in sleep mode by tapping the sensor. The Status LED will flash if the unit is not asleep. Note that the LED is very dim, so close observation may be necessary. If the LED does not flash when tapped, proceed with the pairing described above. 2. Press and hold the PAIR button until the status LED remains ON. 3. The door sensor is now asleep. Proceed to pairing described above. 30 A Figure 28.2 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ < 84” O.D.H. GUARD INSTALLATION GUARD INSTALLATION NOTE: The guard is to be installed after the guides are attached to the header with the curtain at clear open height or lower. The soft bottom, edge needs to be below the guard for it to be installed. E 1. Install front (A) and back (B) guards on doors less than 84” O.D.H, Figure 31.1 & 31.2. 2. Install the (2) front guard mounting brackets (C) onto one of the guards with (2) 6mm M5 button head screws. 3. Install the (2) rear guard mounting brackets (D) onto the other guard with (2) 6mm M5 button head screws. 4. With the header shroud off, install the front guard with (4) 10mm M5 screws into each guide (E). 5. Install the header shroud attaching (2) 6mm screws through the header shroud into the front guard mounting brackets. 6. Install the rear guard with (4) 10mm M5 screws into each guide. 7. Apply (2) 3/4” [19mm] self tapping screws through the rear guard mounting brackets into the lower header frame. Figure 31.2 D B C A Figure 31.1 PUB. NO. DFNDR_E OCTOBER 2015 31 DEFENDER™ STOP PHOTOEYE OPTION 32 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ CUSTOMER SUPPLIED CONTROLS PUB. NO. DFNDR_E OCTOBER 2015 33 DEFENDER™ INTEGRATOR CONTROLS 34 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ FEATURE RICH CONTROLS - FIELD WIRING Wiring Diagrams PUB. NO. DFNDR_E OCTOBER 2015 35 DEFENDER™ FEATURE RICH CONTROLS SCHEMATIC - 230/460V 36 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ FEATURE RICH CONTROLS SCHEMATIC - 575V PUB. NO. DFNDR_E OCTOBER 2015 37 DEFENDER™ RELAY CONTROLS - FIELD WIRING 38 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ RELAY CONTROLS - SCHEMATIC PUB. NO. DFNDR_E OCTOBER 2015 39 DEFENDER™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™ EUCHNER INTERLOCK & HOLD DOWN WIRING PUB. NO. DFNDR_E OCTOBER 2015 41 DEFENDER™ ALLEN BRADLEY & JOKAB INTERLOCK WIRING REVISION HISTORY NEXT ASSEMBLY REV IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS THE END-USER'S, OR INTEGRATOR'S RESPONSIBLITY TO PERFORM A RISK ASSESSMENT TO DETERMINE THE SAFETY LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES THAT REQUIRED LEVEL. PLEASE CONSULT SWITCH MANFACTURER'S INSTRUCTIONS FOR FURTHER INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN WIRED FOR AUTOMATIC RESET. IF USING SWITCH ONLY (WITHOUT CONTROLLER) BE SURE TO SWITCH OFF PULSING FUNCTION ON SAFETY CONTROLLER OUTPUTS. SEE ALLEN-BRADLEY DOCUMENTATION FOR MORE INFORMATION 2 BN NA 3 GN OSSD2 +24V INPUT 4 YE OSSD 1 5 GY OSSD 2 6 PK 0V 7 BU OSSD 1 +24V INPUT 8 1 WH 2 BN 2 BN 3 GN 4 YE 4 YE NOT USED DC A1 POWER SUPPLY 0V A2 POWER SUPPLY DC S11 TP2 5 GY 5 GY 6 PK 6 PK 7 BU 7 BU 8 RD 8 RD S12 TP1 S21 0V RD S22 DC S34 M12 8 PIN CABLE ALLEN BRADLEY SENSAGUARD SWITCH +24V NA OSSD2 +24V INPUT 1 2 3 4 WH GY 6 PK 8 2 BN 3 GN 3 GN 4 YE 4 YE 5 GY 5 GY S52 NOT USED DC YE 5 OSSD 1 +24V INPUT 2 BN GN OSSD 1 7 1 WH BN OSSD 2 0V 1 WH NOT USED TP1 6 PK 6 PK 7 BU 7 BU BU 13-14 SAFETY CONTACT 1 23-24 SAFETY CONTACT 2 33-34 SAFETY CONTACT 3 41-42 AUXILIARY CONTACT DWG NO AUX OUTPUTS ITEM 0V 8 RD 8 RD 0 0.125 0.125 0.25 0.005 0.010 0.25 1.25 5 1.25 5 15 0.020 0.030 0.040 40 80 0.060 0.100 15 40 80 ANGLES PART NO. DESCRIPTION MM-DD-YY DRAWN BY R RITE-HITE DOORS INC. RJP 1/28/2012 CHECKED BY DATE APPROVED BY DATE INITIAL ECN REF 6443 2/24/2012 R DOORS INC. DATE TITLE NON-CONTACT INTERLOCK WIRING ALLEN BRADLEY SENSAGUARD 2 SWITCHES 0.125 +/- 1 DEG DATE ISSUED C 2012 RITE-HITE DO NOT SCALE DRAWING FINISH 42 QTY PARTS LIST / MATERIAL INCH TOLERANCES OVER UP TO +/ - TP2 RD APPROVED NOT USED DC 3 GN BY CDH REV +24V 1 WH DATE 10/10/2012 SHEET WH ECN 6630 ALLEN BRADLEY MSR127-RP SAFETY RELAY ALLEN BRADLEY SENSAGUARD SWITCH 1 DESCRIPTION Jumper between S21 & S22 safety relay TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED. IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS M12 8 PIN CABLE AUX OUTPUTS A SIZE C SCALE DWG NO MODEL NUMBER 1"=1" REV A 5301E031 DFNDR PART # SHEET PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ SCHMERSAL INTERLOCK WIRING REVISION HISTORY NEXT ASSEMBLY REV DESCRIPTION ECN DATE BY APPROVED IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS THE END-USER'S, OR INTEGRATOR'S RESPONSIBLITY TO PERFORM A RISK ASSESSMENT TO DETERMINE THE SAFETY LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES THAT REQUIRED LEVEL. PLEASE CONSULT SWITCH MANFACTURER'S INSTRUCTIONS FOR FURTHER INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN WIRED FOR AUTOMATIC RESET. 1 BN NC CONTACT 2 WH NO CONTACT NO CONTACT 3 4 1 BN 1 BN 2 WH 2 WH 3 BU 3 BU 4 BK 4 BK NOT USED BU NOT USED BK DC A1 POWER SUPPLY 0V A2 POWER SUPPLY S11 S12 S21 S22 X1 M8 4 PIN CABLE 1 BN NC CONTACT 2 WH NO CONTACT NO CONTACT 3 4 1 BN 1 BN 13-14 SAFETY CONTACT 1 2 WH 2 WH 23-24 SAFETY CONTACT 2 3 BU 3 BU 4 BK 4 BK NOT USED BU NOT USED BK 33-34 SAFETY CONTACT 3 41-42 AUXILIARY CONTACT SHEET NC CONTACT DWG NO SCHMERSAL BNS 33-11Z-ST X2 REV NC CONTACT TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED. IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS SCHMERSAL SRB-301LC/B SAFETY CONTROL MODULE SCHMERSAL BNS 33-11Z-ST M8 4 PIN CABLE ITEM QTY PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES OVER UP TO +/ 0 0.125 0.125 0.25 0.005 0.010 0.25 1.25 5 1.25 5 15 0.020 0.030 0.040 40 80 0.060 0.100 15 40 80 ANGLES MM-DD-YY DRAWN BY PUB. NO. DFNDR_E OCTOBER 2015 DOORS INC. 1/29/2012 DATE APPROVED BY DATE INITIAL ECN DATE ISSUED R RITE-HITE RJP CHECKED BY REF 6443 2/24/2012 R DOORS INC. DATE TITLE NON-CONTACT INTERLOCK WIRING SCHMERSAL 2 SWITCHES 0.125 +/- 1 DEG FINISH C 2012 RITE-HITE DO NOT SCALE DRAWING SIZE C SCALE DWG NO MODEL NUMBER 1"=1" REV 5301E034 DFNDR PART # SHEET 43 DEFENDER™ FEATURE RICH CONTROLS SERVICE PARTS 25 30,49 8,9,10,11,12 34,35 29, 33, 36 27,28 37 51 41,43,44 7,39 40 42 6,38 1 47,48 18,20,21 32 13,15,19 14,16 43 45 4,50 2 23,24 3,4,5 5301E041 Rev. A 6/30/2014 Control Box Layout 18,26 15,19 15,22 ITEM QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 44 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1/2 2 1 2 3 3 2 4 2 1 2 Not Shown: 31, 46, 52 13,15 P/N Ass’y (C-Box, BackPanel, Enclosure w/labels) Conn, 7/8,6Pin,FML,M20,LN,0.5M Conn, M12,8Pin, FML, M20,LN, 0.5M Conn, M12,5Pin, FML, M20,LN, 0.5M Conn, M8,4Pin, FML, M8,LN, 0.5M Contact, 3 Across N.O. Contact, 3 Across N.C. Controller, Vital 1, Jokab Controller, Pilz, Pnoz Controller, Allen Bradley Controller, Euch, ESMBA301 Controller, SCHM, SRB301LCB Fuse, .5 amp, 600V Time Delay (400-575V) Fuse, 1 amp, 250V Time Delay (208-240V) Fuse Holder, 2 Pole, 600V, 30A (3Ø-1; 1Ø-2) Fuse Holder, 1 Pole, 300V, 12A 1758... 15650282 15650284 15650285 15650286 17200012 17200013 17500011 17500012 17500017 17500018 17500019 51000001 51000002 51000003 51000004 Fuse Holder, 3 Pole, 600V, 30A (not 220V 1Ø) Fuse, 1 amp, 600V, CC, Time Delay (208-230V) Fuse, 10 amp, 600V, CC, KLDR (400-460V) Fuse, 15 amp, 600V, KLDR (208-230V) Fuse, 6A, 600V, CC, KLDR (575V) Control Box Mounting Tab Control Box Quick Release Latch Display, LCD, 2-Line, W/Conn (<6/30/14) Fuse, 20 amp, 600V, KLDR (220V 1Ø) 51000013 51000023 51000033 51000051 51000055 51950018 51950021 51950067 51950077 ITEM QTY DESCRIPTION 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 1 1 1 1 1 1/1 1 1 1 1 1 1 1 4/6 1 7/11 1/2 3 1 1 1 1 1 1 1 P/N Inverter, 2HP, 230V, 1-3PH, CT (208-230V) 53300046 Inverter, 2HP, 460V, 3PH, CT (460V) 53300047 Kit, Relay (includes: wire, 66450014, 70350002) 53700643 Kit, i-COMM ii Replacement 53700860 DCC, Module, I-Comm, SSI (<6/30/14) 65100025 Power Supply, DIN, 24VDC, 18W 65700006 Relay, SPDT,24VDC,10AMP 66450014 Kit,Resistor,Inverter,460V,2HP 53700688 Kit,Resistor,Inverter,230V,2HP 53700689 Socket, Relay,1Pole,250VAC,10AMP (W.D. & Brake) 70350002 Switch, Push Button, Ext, Green, Illum, LED, 22MM 72700258 Switch, PB, 22M, Flush, Yellow, AB 72700086 Switch, PB, 22M, Extended, Red, AB 72700112 Terminal, End Barrier, Fuse Holder 73100019 Terminal, End Stop, Screwless 73100024 Terminal, WA, Cage, 20A, Jump, 2P 73100081 Terminal, WA, Cage, 20A, 3 Hole 73100085 Terminal, WA, Cage, 20A, 3 Hole, Barrier 73100086 Terminal, WA, Cage, 20A, 3 Hole, GND 73100087 Transformer, 2.0KVA, 600-240/120 (575V) (n/s) 73550017 Transformer, 100VA, 208/230/460V:24/115 73550029 Transformer, 100VA, 380/415/575V:24/115 73550030 Kit, i-COMM ii, Upgrade (<6/30/14) 7302.... Fitting, Straight, L/T, PG11 45550004 Controller, Wireless Act, BTR, 12-24V 17500025 Cable, Inverter, 24/4 UTP 15650290 PUB. NO. DFNDR_E OCTOBER 2015 Switch, Push button, Red 22.5MM (1) - 72700112 Contact, 3 Across N.C. (1) - 17200013 PUB. NO. DFNDR_E OCTOBER 2015 53850003 R Terminal, WA, Cage, 20A, Jump, 2P (4) - 73100081 Terminal, WA, Cage, 20A, 3 Hole (23) - 73100085 Fuse Holder, 1 Pole,300V,12A (1/2) -51000004 Fuse 1AMP, 250V, Time Delay (1/2) - 51000002 Terminal, End, Bar, Fuse Holder, (1) - 73100019 5301E020 Rev. D 10/17/2012 Relay Control Box Layout Switch, Push button, Yellow 22.5MM (1) -72700086 Contact, 3 Across N.O. (1) - 17200012 Contactor 24VAC, 16amp, 50/60Hz, 1NO (2) - 17000020 Contactor Auxiliary, 2NO (2) - 17000021 Starter, Motor, 1.6-2.5A, (=> 380V) (1) - 51950087 Starter, Motor, 2.5-4.6A, (=<240V) (1) - 51950088 Conn, M12,8Pin, FML, M20,LN, 0.5M (1) - 15650284 Fuse, .5AMP, 60)V, Time Delay(>= 380V) (2) -51000001 Fuse Holder, 2 Pole, 600V, 30A (1) - 51000003 Fuse, 1AMP, 600V, CC, Time Delay (< =240V) (2) -51000023 Transformer 100VA 208/230/460V 24/115V (1) - 73550029 Transformer 100VA 380/415/575V 24/115V (1) - 73550030 Switch, Push button, Green 22.5MM (1) - 72700085 Contact, 3 Across N.O. (1) - 17200012 Conn, M8,4Pin, FML, M8,LN, 0.5M (2) - 15650286 Conn, M12,5Pin, FML, M20,LN, 0.5M (2) - 15650285 Control Box Assembly (1) - 1751.... Conn, 7/8,4Pin, FML, M20,LN, 0.5M (1) - 15650280 Contactor, Interlock, MCS (1) 17000010 Terminal, WA, Cage, 20A, 3 Hole, Gnd (2) - 73100087 Terminal, WA, Cage, 20A, 3 Hole, Bar (3) - 73100086 Terminal, WA, Cage, 20A, Jump, 3P (4) - 73100082 Terminal, End, Stop, Screwless (4) - 73100024 Power Supply, Din, 24VDC,18W (1) - 65700006 Controller, Vital 1, Jokab (1) - 17500011 Controller, Pilz, Pnoz (1) - 17500012 Controller, Allen Bradley (1) - 17500017 Controller, Euch, ESMBA301 (1) - 17500018 Controller, SCHM, SRB301LCB (1) - 17500019 Relay SPDT 24VAC 10A (1) - 66450014 Relay Socket 1 Pole (1) - 70350002 Service Parts Relay DPDT 24VAC 5A (1) - 66450003 Relay Socket 2 Pole (1) - 70350001 DEFENDER™ RELAY CONTROLS SERVICE PARTS 45 46 Conn, 7/8,4Pin, FML, M20,LN, 0.5M (1) - 15650280 Conn, 7/8,4Pin, ML, M20,LN, 0.5M (1) - 15650279 Control Box Assembly (1) - 1750.... Starter, Motor, 1.6-2.5A, (=> 380V) (1) - 51950087 Starter, Motor, 2.5-4.6A, (=<240V) (1) - 51950088 Terminal, WA, Cage, 20A, 3 Hole, Gnd (2) - 73100087 Terminal, WA, Cage, 20A, 2T, 3 Hole (5) - 73100084 5301M038 Rev. B 12/13/12 Integrator Control Box Layout Conn, M12, 8Pin, ML, M20,LN, 0.5M (1) - 15650283 Conn, M12, 8Pin, FML, M20,LN, 0.5M (1) - 15650284 Contactor 24VDC, 9amp, 50/60Hz, 3NO/1NC (2) - 17000026 Contactor Interlock, MCS, MINI (1) - 17000027 Terminal, WA, Cage, 20A, 2T, 3H, Bar (1) - 73100083 DEFENDER™ INTEGRATOR CONTROLS SERVICE PARTS PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ CURTAIN SERVICE PARTS A A B C D E F G H J K L M Curtain Assembly - (1) 2891.... Kit, Spheres (qty 10) - (a/r) 53700561 Transmitter, BTR, 2.4GHZ, Rev Edge - (1) 73750076 Edge, Ass’y, Reversing, Defender, - (1) 4372.... Block, Actuator, Front - (2) 13000058 Block, Actuator, Back - (2) 13000059 Nut, Hex, Nyl Lock, 1/4-20, znc - (8) 55610001 Plate, Curtain Edge - (8) 65000758 Screw, SHCS, 1/4-20 x 1 1/2”, znc - (8) 67860005 Block, Actuator, Back, SD AB - (2) 13000084 Block, Actuator, Front, SD AB - (2) 13000085 Block, Actuator, Front, Pilz - (2) 13000086 B G J C E L H F K M D PUB. NO. DFNDR_E OCTOBER 2015 47 DEFENDER™ MOTOR LIMIT SWITCH SERVICE PARTS Kit, Defender, Switch, Ass’y, Rotary, 2Pos - (1) 53700841 Sprocket, #35B, 10T x 3/8" w/Set Screw - (1) 70800012 Kit, DFNDR, Chain, #35, L/S, <8’ - (1’) 53700950 Kit, DFNDR, Chain, #35, L/S, =>8’ - (1’) 53700951 Sprocket, #35B, 30T x 5/8" w/Set Screw - (1) 70800013 - <=8’ Sprocket, #35B, 15T x 5/8" w/Set Screw - (1) 70800056 - >8’ Chain, Straight Link, 2/0, znc - (a/r) - 16600002 Link, Quick, 3/16, Large Open, znc - (2) 54400012 Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004 Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001 Gearbox, Worm, 10:1, 2HP, 56C, NO - (1) 51250028 Adapter, M20 x 1.5 / M25 x 1.5 (1) - 10300014 Conn, 7/8, 4 Pin, ML, M20, LN, 0.5M - (1) 15650279 Conn, 7/8, 6 Pin, ML, M20, 0.5M - (1) 15650281 Motor Assembly (motor/brake/gearbox) (1) - 5539 Motor/Brake, 1HP, 56C, 230/460V, 205DC (1) - 55250169 Motor/Brake, 1HP, 56C, 575V, 250DC (1) - 55250170 Motor/Brake, 1HP, 56C, 400V, 205DC (1) - 55250171 Motor/Brake, 1HP, 56C, 230/460V, 105DC (1) - 55250172 Motor/Brake, 1HP, 56C, 400V, 105DC (1) - 55250174 Rectifier, Bridge, 2A,110-230V (1) - 66270009 Rectifier, Bridge, Half-Wave, 575V (1) - 66270012 Relay, Brake, Current Sensor, IR (1) - 66450043 48 Block, Mount, Nord Arm - (1) 13000060 Nord Gearbox Torque Arm, size 50 - (1) 11500049 Ring, Retaining, Ext, 1.0 Shaft x .042 - (1) 67020016 Screw, SHCS, M10-1.5 x 80MM,BLK - (1) 67930032 Washer, Lock, Split, M10SCR, 16MMOD - (1) 74100029 Cover, Rotary Switch - (1) 17900181 Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (4) 67930019 Screw, SHCS, M10-1.5 x 100MM,BLK - (2) 67930024 Spacer, Gearbox, Direct Drive - (1) 70450153 Nut, Hex, Nyl Lock, 3/8-16, znc (8) - 55630005 Bolt, Carriage, 3/8-16 x 1 1/4”, znc, GR5 - (8) 67880099 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ DIRECT DRIVE & CHAIN DRIVE SERVICE PARTS Chain, Straight Link, 2/0, znc - (a/r) - 16600002 Link, Quick, 3/16, Large Open, znc - (2) 54400012 Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004 Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001 Screw, SHCS, M10-1.5x30MM, Nyl Patch - (1) 67930033 Washer Lock, Split, M10SCR, 16MMOD - (1) 74100029 Washer, Flat, 3/8x1x.063,znc - (1) 74130001 Spacer, Gearbox, Direct Drive - (1) 70450153 Block, Mount, Nord Arm - (1) 13000060 Nord Gearbox Torque Arm, size 50 - (1) 11500049 Screw, SHCS, M10-1.5 x 100MM,BLK - (1) 67930024 Screw, SHCS, M10-1.5 x 80MM,BLK - (1) 67930032 Washer, Lock, Split, M10SCR, 16MMOD - (1) 74100029 Gearbox, Worm, 10:1, 2HP, 56C, NO - (1) 51250028 Plate, Mount, Gearbox, Chain/Sprocket - (1) 65000760 Bracket, Encoder - (1) 14502070 Ring, Retaining, Ext, 1.0 Shaft x .042 - (1) 67020016 Sprocket, #25, 24T, 7/8” Bore, Plastic / SS - (1) 70800060 Cover, Encoder - (1) 17900180 Chain, #25, Roller, 16”, Nyltron - (1) 16600063 Kit, Defender, Encoder, Ass’y - (1) 53700842 Cable,M12,8Pin,RT,FEM,Shield,8M - (1) 15650257 Cable,M12,8Pin,RT,FEM,Shield,17M - (1) 15650258 Sprocket, #25, 24T, 5/16" Bore, Plastic - (1) 70800048 Motor Assembly (motor/brake/gearbox) (1) - 5539 Motor/Brake, 1HP, 56C, 230/460V, 205DC (1) - 55250169 Motor/Brake, 1HP, 56C, 575V, 250DC (1) - 55250170 Motor/Brake, 1HP, 56C, 400V, 205DC (1) - 55250171 Motor/Brake, 1HP, 56C, 230/460V, 105DC (1) - 55250172 Motor/Brake, 1HP, 56C, 400V, 105DC (1) - 55250174 Rectifier, Bridge, 2A,110-230V (1) - 66270009 Rectifier, Bridge, Half-Wave, 575V (1) - 66270012 Kit, Defender, Encoder, Chain/Sprocket Drive - (1) 53700843 Chain, Straight Link, 2/0, znc - (a/r) - 16600002 Link, Quick, 3/16, Large Open, znc - (2) 54400012 Nut, Hex, Nyl Lock, 1/4-20, znc - (4) 55610001 Screw, SHCS, 1/4-20 x 1, znc - (4) - 67860120 Washer, Flat, 1/4x3/4x1/16, znc - (4) 74110001 Nut, Hex, Nyl Lock, 5/16-18, znc - (4) 55620010 Scr, SHCS, 5/16-18 x 1, znc - (4) 67870065 Motor Assembly (motor/brake/gearbox) (1) - 5539 Motor/Brake, 1HP, 56C, 230/460V, 205DC (1) - 55250169 Motor/Brake, 1HP, 56C, 575V, 250DC (1) - 55250170 Motor/Brake, 1HP, 56C, 400V, 205DC (1) - 55250171 Motor/Brake, 1HP, 56C, 230/460V, 105DC (1) - 55250172 Motor/Brake, 1HP, 56C, 400V, 105DC (1) - 55250174 Rectifier, Bridge, 2A,110-230V (1) - 66270009 Rectifier, Bridge, Half-Wave, 575V (1) - 66270012 Chain, #40, 1/2” Pitch, Steel - (2.75’) 16600033 Adapter, M20 x 1.5 / M25 x 1.5 (1) - 10300014 Conn, 7/8, 4 Pin, ML, M20, LN, 0.5M - (1) 15650279 Conn, 7/8, 6 Pin, ML, M20, 0.5M - (1) 15650281 Gearbox, Helix Inline, 10.83:1, 56C - (1) 51250031 Kit, DFNDR, CVR, CHN/SPKT, RIGHT - (1) 53700850 Kit, DFNDR, CVR, CHN/SPKT, LEFT - (1) 53700851 Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (4) 67930019 Bushing, Taper Lock, INTKY, 1 x 1” Bore - (1) 15550057 Sprocket, #40, 24T, Taper Lock - (2) - 70800049 Nut, Hex, Nyl Lock, 3/8-16, znc (8) - 55630005 Bolt, Carriage, 3/8-16 x 1 1/4”, znc, GR5 - (8) 67880099 PUB. NO. DFNDR_E OCTOBER 2015 Plate, Mnt, Gbx, Chain/Sprocket - (1) 650007601 Scr,HHMS, 1/2-13 x 2 1/4”, GR5, znc - (1) 67900001 Kit, Defender, Switch, Ass’y, Rot, Chain/Sprocket - (1) 53700844 Screw, HHMS, 5/16-18 x 3/4, GR5, znc - (2) 67870006 Kit, DFNDR, Chain, #35, L/S, <8’ - (1’) 53700950 Kit, DFNDR, Chain, #35, L/S, =>8’ - (1’) 53700951 Sprocket, #35, 30T, 3/4, w/set screw - (1) 70800055 Bushing, Taper Lock, INTKY, 1 x 3/4” Bore - (1) 15550062 49 DEFENDER™ LOWER GUIDE SERVICE PARTS Plug, Guide, Curtain, Slide - (4) 65300025 Kit, DFNDR, Stop, PE - (a/r) 53700915 Kit, DFNDR, Stop, PE, w/PWS - (a/r) 53700916 Plug, Plastic, 1 1/2” x 3”, Blk - (2) 65300024 PE Strip Bracket, Right - (1) 14502073 PE Strip Bracket, Left - (1) 14502074 Screw, SHCS, Allen, M4-0.7 x 14MM,BLK - (4/12) 67930026 Guide Assembly, Left - (1) 5149.... PE Light Curtain, Receiver - (1) 63900059 PE Light Curtain, Transmitter - (1) 63900060 Guide Assembly, Right - (1) 5150.... Kit, Defender, Cover, Switch, F/B,Large - (1) 53700829 Kit, Defender, Cover, Hold Down - (1) 53700854 50 Kit, Defender, Cover, Switch, Side - (1) 53700827 Kit, Defender, Cover, Switch, F/B, Small - (1) 53700828 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ HEADER SERVICE PARTS L K M N H J C D B F A E G A B C R P Q PUB. NO. DFNDR_E OCTOBER 2015 D E F G H J K L M N P Q R Header Weldment, (1) - 5228.... Roller Tube Weldment, (1) - 6755.... Header Seal, (1) - 6827 Header Seal Pressure Strap, (1) - 7234.... Spacer, Bevel, 1.3 ID x .844, (1) - 70450034 Center Shroud - (1) 6949.... Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (6) 67930019 Plate, Cross brace, Header, (3) - 65000757 Screw, FHMS, Allen, 1/4-20 x 1/2”, blk (12) - 67860119 Bearing, (2) - 12500023 Bearing Flange, (4) - 45750001 Nut, Hex, Nyl Lock, 3/8-16, znc (6) - 55630005 Bolt, Carriage, 3/8-16 x 1”, znc, GR5, (6) - 67880092 Guard, Defender, <84” O.D.H. - (1) 5128.... Bracket, Guard, Front, DFNDR - (1) 14501315 Bracket, Guard, Rear, DFNDR - (1) 14501316 51 DEFENDER™ GUIDES & SWITCHES SERVICE PARTS Kit, Defender, Curtain Guide, Side - (2) 53700830 Kit, Defender, Curtain Guide, FL/BR - (1) 53700831 Kit, Defender, Curtain Guide, Side, Reversing - (2) 53700911 Kit, Defender, Curtain Guide, FL/BR, Reversing - (1) 53700912 Kit, Defender, Curtain Guide, FR/BL - (1) 53700832 Kit, Defender, Curtain Guide, FR/BL, Reversing - (1) 53700913 Key: FL = Front Left FR = Front Right BR = Back Right BL = Back Left Kit, Actuator, Switch, JKB,ADAM,M12 - (1) 53700834 Kit, Actuator, Switch, EUCH,CESARCR2 - (1) 53700837 Kit, Actuator, Switch, SCHM,BSN3311ZST - (1) 53700839 Kit, Actuator, Switch, PLZ,PSENCS1.1P - (1) 53700835 Kit, Actuator, Switch, EUCH,CESARCO1 - (1) 53700838 Kit, Actuator, Switch, PLZ,PSEN1.1P2 - (1) 53700840 Kit, Actuator, Switch, PLZ,PSEN1.2P - (1) 53700836 52 Kit, Actuator, Switch, AB, SGRD, BRL,PL - (1) 53700833 PUB. NO. DFNDR_E OCTOBER 2015 DEFENDER™ CABLES & MISC SERVICE PARTS Motor Cables - No Controls & Integrator Controls & Relay Controls Cable,7/8,4Pin,STRML,STRFML, 5M - (1) 15650264 Cable,7/8,4Pin,STRML,STRFML,10M - (1) 15650265 Cable,7/8,4Pin,STRML,STRFML,15M - (1) 15650266 Motor Cables - Feature Rich Controls Cable,7/8,6Pin,STRML,STRFML, 5M - (1) 15650267 Cable,7/8,6Pin,STRML,STRFML,10M - (1) 15650268 Cable,7/8,6PIN,STRML,STRFML,15M - (1) 15650269 Hold Down Cables Cable,M12,8PIN,STRML,ANGFML, 5M - (2) 15650270 Cable,M12,8PIN,STRML,ANGFML,10M - (2) 15650271 Cable,M12,8PIN,STRML,ANGFML,15M - (2) 15650272 Misc / Hardware List Entire Unit - DFNDR Crate, (1) - 2797 Label, Guard N Protect, 2.5 x 2.75, (4) - 53850601 Label, Guard N Protect, 8 x 16, (1) - 53850699 Nut, Hex, Nylon Lock, 1/4-20, znc - (4) 55610001 Screw, SHCS,1/4-20 x 1 1/2, GR8, BLK - (4) 67850005 Screw, HWH, Self DR/TP,#14 x 3/4,ZNC (a/r) - 67860094 Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004 Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (6) 67930019 Screw, SHCS, Allen, M4-0.7 x 8MM, BLK - (4) 67930025 Screw, FHMS, Allen, M4-0. 7 x 20, SS - (2) 67930027 Screw, SHCS, Allen, M4-0.7 x 14MM, SS - (4) 67930028 Screw, BHMS, Socket,M5-.8 x 10MM,BLK - (4) 67930035 Velcro, PSA, Hook, Blk, 2” - (a/r) 74000020 Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001 Kit, PE, REFL, SFTY, (a/r) - 53700183 Pilz PSENCS1.1P & Euchner CESAR & Allen Bradley SGRD Switch Cables Cable,M12,8PIN,STRML,STRFML,15M - (2) 15650294 Cable,M12,8PIN,STRML,STRFML,10M - (2) 15650295 Cable,M12,8PIN,STRML,STRFML, 5M - (2) 15650296 Jokab Adam Switch & PE Stop Strip Cables Cable,M12,5PIN,STRML,STRFML,5M - (2) 15650273 Cable,M12,5PIN,STRML,STRFML,10M - (2) 15650274 Cable,M12,5PIN,STRML,STRFML,15M - (2) 15650275 Pilz PSEN1.1P-22 Switch & Pilz PSEN1.2P-22 Switch & Schmersal BNS Switch Cables Cable,M8,4PIN,STRML,STRFML,5M - (2) 1565276 Cable,M8,4PIN,STRML,STRFML,10M - (2) 15650277 Cable,M8,4PIN,STRML,STRFML,15M (2) 15650278 Kit, Defender, Encoder, Chain/Sprocket Driven (1) - 53700843 Cable, M12, 8Pin, RT, FEM, Shield (1) - 15650256 PUB. NO. DFNDR_E OCTOBER 2015 53 DEFENDER™ INTERLOCK SERVICE PART NUMBERS Key: F/B = Front/Back Kit, SW,F/B LEFT,AB,SGRD,BRL,PL (1) - 53700807 Kit, SW,F/B, LEFT,JKB,ADAM,M12 (1) - 53700809 Kit, SW,F/B RIGHT,AB,SGRD,BRL,PL (1) - 53700808 Kit, SW,F/B,RIGHT,JKB,ADAM,M12 (1) - 53700810 Kit, SW,F/B,LEFT,PLZ,PSEN1.2P (1) - 53700813 Kit, SW,F/B,RIGHT,PLZ,PSEN1.2P (1) - 53700814 Kit, SW,SD,LEFT,JKB,ADAM,M12 (1) - 53700819 Kit, SW,SD,RIGHT,JKB,ADAM,M12 (1) - 53700820 Kit, SW,SD,LEFT,PLZ,PSEN1.1P (1) - 53700825 Kit, SW,SD,RIGHT,PLZ,PSEN1.1P (1) - 53700826 54 Kit, SW,F/B,LEFT,EUCH,CESARCR2 (1) - 53700815 Kit, SW,F/B,RIGHT,EUCH,CESARCR2 (1) - 53700816 Kit, SW,SD,LEFT,EUCH,CESARCR2 (1) - 53700821 Kit, SW,SD,RIGHT,EUCH,CESARCR2 (1) - 53700822 Kit, SW,F/B,LEFT,PLZ,PSENCS1.1P (1) - 53700811 Kit, SW,F/B,RIGHT,PLZ,PSENCS1.1P (1) - 53700812 Kit, SW,F/B,LEFT,EUCH,CESARC01 (1) - 53700817 Kit, SW,F/B,RIGHT,EUCH,CESARC01 (1) - 53700818 Kit, SW,SD,LEFT,SCHM,BSN3311ZST (1) - 53700823 Kit, SW,SD,RIGHT,SCHM,BSN3311ZST (1) - 53700824 Kit, Defender, Hold Down, Right (1) - 53700845 Kit, Defender, Hold Down, Left (1) - 53700846 Kit, SW,SD,AB,SGRD,BRL,PL (1) - 53700973 PUB. NO. DFNDR_E OCTOBER 2015 PUB. NO. DFNDR_E OCTOBER 2015 55 9,6,21237,21$/ 2552:6 52:6+2:1 ),1$/$66(0%/< ),1$/ 6+2:1,17+(326,7,21 0($685(')5207232)3/$7(72%702)&857$,1 &857$,1,1'2:1326,7,21 9,6,21+7 &857$,1,183326,7,21 %72)&857$,1 ,123(1326,7,21 &/($523(1,1*+7 5,7(+,7( '2256,1& 7+,6'2&80(17,67+(3523(57< 2)5,7(+,7('2256,1&68%-(&7 0$77(5+(5(,1,6&21),'(17,$/ '212786(5(352'8&(&23<25 ',6&/26((;&(37:,7+:5,77(1 &216(172)5,7(+,7('2256,1& &21),'(17,$/ ),1,6+ 0$7(5,$/ 7+,5'$1*/(352-(&7,21 127( 5(9,6,21+,6725< 3(675,3237,21 & 6&$/( '21276&$/('5$:,1* 3$57 ')1'5 $ 6+((7 &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/&+1635.7 6,=( 02'(/ ':*12 %< ' 5(9 '&9 .-% &'+ 2) +2/''2:1237,21 ,17(5/2&.6:,7&+&29(5 60$//25/$5*(&29(5 6:,7&+7<3('(7(50,1(6 6+2:1)521702817 3(675,3237,21 7232)%5.772%70 (&1 6+528')25527$5<&$0 25(1&2'(5 83'$7('/2:(5*$3 83'$7(/$%(/6 $''('',0(16,2172*8,'( $//6+((76$5(7+(6$0( 5(9,6,2167$786 5()(5(1&( 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 ; ;; '$7(,668(' ;;; $1*/( %703/$7( 60$// /$5*( &/($523(1,1*+7 & ' % 25'(5(''225:,'7+,60($685(' )5202876,'(2)&857$,1*8,'(722876,'(2)&857$,1*8,'( $'',7,21$/3(56,'(,)+9<'87<78%(,6216,'(6 02725$66 < '$7( 5(9 Architectural Drawings 1(;7$66(0%/< ),1$/ DEFENDER™ ARCHITECTURAL DRAWING - CHAIN DRIVEN 56 $ % & ' 9,6,21237,21$/ 2552:6 52:6+2:1 1(;7$66(0%/< ),1$/ >@ &857$,1,183326,7,21 %702)&857$,1 ,123(1326,7,21 &/($523(1,1*+7 02725$66 < /2&$7,21 /()7255,*+76,'( 326,7,21 )5217%$&.8325'2:1 5,*+76,'('2:16+2:1 +($'(56+528' ( ) 5,7(+,7( '2256,1& &21),'(17,$/ 60$// /$5*( 0$7(5,$/ '21276&$/('5$:,1* $//6+((76$5(7+(6$0( 5(9,6,2167$786 6&$/( 3$57 ')1'5 %< '&9 '&9 &'+ $ +9<'87< 6+((7 ) 2) 5(9 +9<'87<*8,'(237,21$/ )5217%$&.256,'( (1&2'(5)25 )($785(5,&+21/< 2SWLRQDO &*8,'( 83'$7('72)2;527$5<&$0 (&1 &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/67'')1'5 6,=( 02'(/ ':*12 & $''('*8,'(',0(16,21 127( 5(9,6,21+,6725< 83'$7('%70*$3127($1'/$%(/6 ,17(5/2&.6:,7&+&29(5 60$//25/$5*(&29(5 6:,7&+7<3('(7(50,1(6 6+2:1)521702817 %703/$7( &/($523(1,1*+7 & 527$5<&$0 6WDQGDUG '$7( 5(9 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ 25'(5(''225:,'7+,60($685(' )5202876,'(2)&857$,1*8,'(722876,'(2)&857$,1*8,'( $'',7,21$/3(56,'(,)+9<'87<*8,'(,6216,'(6 9,6,21+7 /2:(5*$3 6+2:1$76723326,7,21 0($685(')5207232)3/$7(72%702)&857$,1 &857$,1,1'2:1326,7,21 ),1$/$66(0%/< ),1$/ DEFENDER™ ARCHITECTURAL DRAWING - DIRECT DRIVE I PUB. NO. DFNDR_E OCTOBER 2015 PUB. NO. DFNDR_E OCTOBER 2015 )52179,(:02725'2:1 02725326,7,2183 +2/''2:1237,21 3(675,3237,21 7232)%5.772%70 0$7(5,$/ 5,7(+,7( '2256,1& &21),'(17,$/ $ >@ '21276&$/('5$:,1* $//6+((76$5(7+(6$0( 5(9,6,2167$786 6&$/( 3$57 ')1'5 6+((7 &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/67'')1'5 6,=( 02'(/ ':*12 & ,629,(: 02725326,7,21%$&. 527$5<&$0 6+2:1,183326,7,21 &$1%(83'2:125)5217 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ 6,'(9,(:02725'2:1 ,17(5/2&.6:,7&+237,21 +2/''2:1237,21 3(675,3237,21 +9<'87<*8,'( >@ 02725326,7,21)5217 527$5<&$0 6+2:1,183326,7,21 &$1%()5217%$&.2583 527$5<&$0 6+2:1,183326,7,21 &$1%(83'2:125%$&. ) 5(9 2) DEFENDER™ ARCHITECTURAL DRAWING - DIRECT DRIVE II 57 1(;7$66(0%/< 58 5,7(+,7( '2256,1& 7+,6'2&80(17,67+(3523(57< 2)5,7(+,7('2256,1&68%-(&7 0$77(5+(5(,1,6&21),'(17,$/ '212786(5(352'8&(&23<25 ',6&/26((;&(37:,7+:5,77(1 &216(172)5,7(+,7('2256,1& &21),'(17,$/ ),1,6+ 5,*+7'22523(1,1*:,'7+ *$3%(7:((1*8,'(6 23(1,1*:,'7+ /()7'225231*:,'7+5,*+7'225231*:,'7+ /()7'22523(1,1*:,'7+ ),1$/$66(0%/< 0$7(5,$/ 7+,5'$1*/(352-(&7,21 % '21276&$/('5$:,1* 6&$/( 3$57 ')1'5'8$/ (&1 6+((7 $ 83'$7(7,7/(72'()(1'(5 &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/ 6,'(%<6,'( '8$/'()(1'(5 6,=( 02'(/ ':*12 $//6+((76$5(7+(6$0( 5(9,6,2167$786 5()(5(1&( 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 ; ;; '$7(,668(' ;;; $1*/( & 5(/($6('7286( $ % 83'$7(/$%(/6 127( 5(9,6,21+,6725< '$7( 5(9 & 2) 5(9 7'/ .-% &'+ %< DEFENDER™ ARCHITECTURAL DRAWING - DUAL DRIVE PUB. NO. DFNDR_E OCTOBER 2015 PUB. NO. DFNDR_E OCTOBER 2015 /()7'22523(1,1*:,'7+ 0,1 0$7(5,$/ 5,7(+,7( '2256,1& &21),'(17,$/ % '21276&$/('5$:,1* 6&$/( 3$57 ')1'5'8$/ 6+((7 $ &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/ 81,77$//(5 '8$/'()(1'(5 6,=( 02'(/ ':*12 $//6+((76$5(7+(6$0( 5(9,6,2167$786 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ 5,*+7'22523(1,1*:,'7+ # # # & 2) 5(9 DEFENDER™ ARCHITECTURAL DRAWING - DUAL DRIVE 59 DEFENDER™ RITE-HITE MACHINE GUARDING WARRANTY LIMITED WARRANTY RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the Defender barrier door sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”). One (1) Year on all mechanical and electrical parts. One (1) Year labor, based on approved travel and labor repair times. REMEDIES Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty. Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge will apply to any repair or replacement under this Limited Warranty. CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory. NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party. DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO. LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite 2.1.14 RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued: 5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289, 7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8113265. RITE-HITE®, RITE-HITE® DOORS, RITE-HITE® MACHINE GUARDING, DEFENDER™, FLASHFOLD™, VERTIGUARD™, SLIDEAIR™, ROLLSHILED™, ROLLTOP™, ROBOGUARD™ and XTEN™ are trademarks of RITE-HITE®. FCC COMPLIANCE NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference (2) This device must accept any interference received, including interference that may cause undesirable operation. RITE-HITE MACHINE GUARDING 4343 Chavenelle Drive P.O. Box 1200 Dubuque, Iowa 52002-2654 Toll Free Sales: 800-553-5560 Sales: 563-589-4401 Sales Fax: 563-589-2776 Service: 563-589-2722 Service Fax: 563-589-2737 Representatives in All Major Cities www.ritehite.com/machineguard www.ritehite.com 60 PUB. NO. DFNDR_E OCTOBER 2015 ">

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Key features
- Flame resistant material
- Soft Bottom Edge (SBE) technology
- Multiple Safety Switch Options
- Multiple Guide/Base Plate configurations
- Variable Frequency Drive (speed controls)
- Sizes ranging from 2’x3’ to 16’x16’
- Minimal Installation Time
Frequently asked questions
The Defender Barrier Door is a unique fabric door that can be transformed to fit most opening configurations while helping to keep different atmospheres separate. It is ideal for containing sparks, smoke, mist, debris and noise within the cell area.
Some key features of the Defender Barrier Door include flame resistant material, optional Variable Frequency Drive (speed controls, smoother operation), Soft Bottom Edge (SBE) technology (impact protection), Multiple Safety Switch Options, Multiple Guide/Base Plate configurations, and Minimal Installation Time.
Defender Barrier Doors are available in sizes ranging from 2’x3’ [610x915] to 16’x16’ [4877x4877].