Ormec MMI8080 Installation Instructions Manual

MMI8000 Series
MMI8056, MMI8070, MMI8080, MMI8100, MMI8104, MMI8121
Installation Instructions
1.0 Installation and Startup Guide
Install Environment
Where Used
The MMI8000 Series is designed for industrial environments. The operating temperature range is 32 to 113 °F (0
to 45 °C). It may not be suitable for using in certain outdoor applications. Please consult the factory for advised
usage in outdoor applications.
NEMA Rating
The MMI8000 Series front bezel is NEMA 4 rated. When installed properly in a NEMA 4 panel, the NEMA 4 rating
of the panel is not compromised. This means that fluids do not enter the panel during wash downs.
Electrical Environment
The MMI8000 Series has been tested to conform to European CE requirements. This means that the circuitry is
designed to resist the effects of electrical noise. This does not guarantee noise immunity in severe cases. Proper
wire routing and grounding insures proper operation.
Mechanical Environment
Avoid installing units in environments where severe mechanical vibration or shocks are present.
2.0 Installation Instructions
2.1 Mounting Instructions
2.1.1 Location Considerations
Care should be taken when locating equipment behind the unit to ensure that AC power wiring, PLC output
modules, contactors, starters and relays, and any other source of electrical interference are located away from the
back of the unit.
Take particular note as to the position of variable speed drives and switching power supplies. Their input and load
cables should be screened to a central star earth point.
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2.1.2 Making a NEMA-4 Mounting
Panel Details
The unit can be mounted into panels with a depth of 4”(105mm). It is recommended that the unit be mounted on
the front panel of a steel enclosure, through an appropriate opening*.
•
Allow a clearance of 1”(25mm) around the sides of the unit for mounting hardware.
•
Allow clearance for cable connections to the back of the unit.
•
Unit depth may vary according to cable type used. Typically, plan a depth to accommodate at least
4”(105mm) behind the panel.
NEMA-4 Mounting
Put the unit through the panel cut out. Slide the clamps into the 6 holes provided around the case. Tighten the
clamping screws in an even pattern until the unit is secured in the panel.
Caution!
Do not over tighten mounting clamps!
Note: Specifications To seal to NEMA-4 specifications, all supplied mounting clamps must be used and panel
cannot flex more than 0.010”.
2.1.3 Environmental Considerations
The MMI8000 Series units are designed for indoors use as built in displays. Make sure that the displays
are installed correctly and that the operating limits are followed (See Specifications).
•
Do not operate the unit in areas subject to explosion hazards due to flammable gases, vapors
or dusts.
•
The unit should not be installed where fast temperature variations and/or high humidity are
present. This causes condensation of water in the device.
•
Do not install these terminals in environments where inflammable gases are present.
2.2 Power Connections
Make sure that all local and national electrical standards are met when the installing the unit.
Contact your local authorities to determine which codes apply.
2.2.1 Power Requirements
MMI8000 units are powered by DC power only. The specified voltage range is 24±5% Volts DC.
This insures compatibility with most controller DC systems.
The power conditioning circuitry inside the unit is accomplished by a switching power supply.
Power
The peak starting current can be as high as 700mA.
Fusing
Requirements
If the display does not come on within 2 seconds of power up, remove power. An internal fuse
prevents damage if the polarity of the DC power is incorrect. Check wiring to insure proper
connections and try to power up again.
An Internal fuse prevents damage for over voltage condition however it isn’t guaranteed.
High Voltage
Caution
DC voltage sources should provide proper isolation from main AC power and similar hazards.
A Hard-wired EMERGENCY STOP should be fitted in any system using an MMI8000 to comply
with ICS Safety Recommendations.
Caution
Emergency
Stop
Do not power the MMI8000 and inductive DC loads, or input circuitry to the controller, with the
same power supply.
Caution
Note: The 24 VDC output from some controllers may not have enough current to power the
Supply Voltage MMI8000.
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Wire lengths should be minimized (Maximum 1600’ (500 m) shielded, 1000’ (300 m)
unshielded).
Caution Wire
Routing
Wires should be run in pairs with a neutral or common paired with a hot or
signal line.
If wiring is to be exposed to lightning or surges, use appropriate surge
suppression devices.
Keep AC, high energy, and rapidly switching DC wiring separate from
signal wires.
Equip ungrounded DC supplies with a resistor and capacitor in parallel to earth ground. This
provides a path for static and high frequency dissipation. Typical values to use are 1MOhm and
4700pF.
Connection
To make a connection, strip about 3/8” of insulation off the end of the wire, turn the connector
screw counterclockwise until the gap is wide open, insert the wire all the way in, and turn the
screw clockwise until it’s tight.
Connect positive DC line to the ‘+24V’ terminal and the DC ground to the
‘0V‘ terminal.
2.2.2 Grounding Requirements
Chassis ground must be used. DC ground is not directly coupled to Earth ground internally. It is
preferable not to ground DC negative return to chassis ground as poor site earths can introduce
noise into a system, but if necessary an earth connection should be made, from the power supply
return point to the central star earth point. Ground conductors should be as short and as large in
size as possible. The conductors must always be large enough to carry the maximum short circuit
current of the path being considered. Ground conductors should be connected to a tree from a
central star earth ground point. This ensures that no ground conductor carries current from any
other branch.
2.2.3 CE Requirements
To make an MMI8000 comply with EMC directives, and to reduce susceptibility to electrical
interference, a separate #14 AWG ground wire should be taken to the chassis ground terminal of the
power connector. This ground connection should be run directly to the central star earth connection
point (as recommended in most Installation Instructions).
2.2.4 Safety Guidelines
This section presents recommended installation practices, and procedures. Since no two
applications are identical, these recommendations should be considered as guidelines.
WARNING!
The system designer should be aware that devices in Controller systems could fail and thereby
create an unsafe condition. Furthermore, electrical interference in an operator interface, such as
Hardware
an MMI8000, can lead to equipment start-up, which could result in property damage and/or
Considerations physical injury to the equipment operator.
If you, or your company, use any programmable control systems that require an operator or
attendant, you should be aware that this potential safety hazard exists and take appropriate
precautions. Although the specific design steps depend on your particular application, the
following precautions generally apply to installation of solid-state programmable control devices.
In addition, these precautions conform to the guidelines for installation of Controllers as
recommended in the NEMA ICS 3-304 Control Standards.
Programming To conform with ICS Safety Recommendations, checks should be placed in the controller to
Considerations ensure that all writable registers that control critical parts of plant or machinery have limit checks
built into the program, with an out-of-limit safe shut down procedure to ensure safety of
personnel.
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ICS 3-304.81 Safety Recommendations:
Consideration should be given to the use of an emergency stop function, which is independent of the
programmable controller.
Where the operator is exposed to the machinery, such as in loading or unloading a machine tool, or where the
machine cycles automatically, consideration should be given to the use of an electromechanical override or other
redundant means, independent of the programmable controller, for starting and interrupting the cycle.
If provision is required for changing programs while the equipment is in operation, consideration should be given to
the use of locks or other means of assuring that only authorized personnel can make such changes. These
recommendations are intended as safeguards against the failure of critical components and the effects of such
failures or the inadvertent errors that might be introduced if programs are changed while the equipment is in
operation. *
•
The ICS 3-304.81 Safety Recommendations are reproduced by permission of the National Electrical
Manufacturers Association from NEMA ICS 3-304
2.3 Communications Connections
The ports as you look at the back of the case, are the ports for connecting to a PLC or some external
device (Controller Connectors).
2.3.1 Connector COM1 [RS232], COM2 [RS232]
Cable
Different cables are required for various devices.
Requirements
Caution
Restrict cable length to less than 500’ (150m) for RS485/422 devices and
50’ (15m) for RS232 devices to avoid communications problems.
The COM light on the front of the MMI8000 turns on with each Ethernet communication.
Shielded cable must be used for long lengths or cables run in an electrically noisy environment.
Do not run cables next to AC power lines or near sources of electrical noise.
Be sure that the cable ends have been inserted all of the way into mating connectors and are
secure
Pin assignment of the 9 Pin, Male, SUB-D, COM1 [RS-232] and COM2
[RS-232] Port.
Pin
Designations
COM1 [RS-232]
COM2 [RS-232]
Pin #
1
2
3
4
5
6
7
8
9
Symbol
Not used
RxD
TxD
TxD
GND
RxD
RTS
CTS
Not used
COM1 [RS232]
COM2 [RS232]
Received Data
Transmitted Data
Transmitted Data
Signal Ground
Received Data
Signal Ground
Ready to send output
Clear to send input
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2.3.2 Connector COM1[RS485] , COM3[RS485] and COM3[RS232]
The 9 Pin, Female, SUB-D, COM1 [RS-485] , COM3 [RS-485] and COM3 [RS-232] Port on the back of the unit is
the RS-232 and RS485/422 communications port for connecting to a controller.
Pin assignment of the 9 Pin, Female, SUB-D COM1 [RS-485], COM3 [RS-485] and COM3 [RS232] Port
Pin
Designations
COM1 [RS-485]
COM3 [RS-485]
COM3 [RS-232]
Pin#
1
2
3
4
5
6
7
8
9
Symbol
RxRx+
TxTx+
GND
DataTxD
RxD
Data+
Com1
[RS485]2w
DataData+
Signal Ground
Com1
[RS485]4w
RxRx+
TxTx+
Signal Ground
Com3 [RS485] Com3 [RS232]
Signal Ground
Data-
Signal Ground
Transmit
Receive
Data+
2.3.3 USB Host port
Supports various devices with USB interface, such as mouse, keyboard, USB
stick, printer…etc.
2.3.4 Connecter Wire
MT8-Ethernet/RZC045120: Direct connect (Ethernet crossover cable)
MT8000 Ethernet RJ45
1 TX+
2 TX3 RX+
4 BD4+
5 BD46 RX7 BD3+
8 BD3-
Wire color
White/Orange
Orange
White/Green
Blue
White/Blue
Green White/Brown
Brown
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
5
PC or Note Book RJ45
3 RX+
6 RX1 TX+
4 BD4+
5 BD42 TX7 BD3+
8 BD3-
Adapter Cables
MT8-COM1/RZC002320
Pin Out
P1
P2
1
2==>
2
3==>
3
4========>
5==>
5==>
6========>
7==>
7
8==>
8
9
MT8-COM3/RZC004850
P3
3
5
2
Pin Out
P1
P2
P3
1==>
1
2==>
2
3==>
3
4==>
4
5==>
5==> 5==>
6========>
1
7==============>
8==============>
9========>
2
P4
5
3
2
2.3. Dip Switch Settings
SW1
OFF
SW2
OFF
SW3
OFF
SW4
OFF
Mode
Application mode (On line operations, use ProjectManager or
EasyBuilder8000 to change modes)
ON
OFF
OFF
OFF
OFF
OFF
ON
OFF
Force to Touch Adjust mode (Used for touchscreen
calibration)
Reset project memory and settings to default.
Force to Boot ROM Loading Mode
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
Reserved
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MMI touch screens are calibrated before leaving the factory. Adjustment should not required.
If for some reason the touch screen needs recalibration. Use the following procedure.
Touchscreen calibration mode is entered by setting dip switches and resetting or cycling power to the unit.
1. Set dipswitch 1 in the UP (ON) position. Leave all other switches in the DOWN (OFF)
position.
2. Cycle power to the HMI or press the reset button located near the dipswitches. The MMI8000 powers up to the
Touch screen calibration mode.
3. Follow the instructions on the screen. Briefly touch the center of the cross hairs “+” as they appear in all 5
positions (4 corners and center). When all five “+” are done the “+” disappears. The touch information is
processed and calibration is completed.
4. After calibration, the Password Reset dialog appears. If you wish to reset the password, you may do so at this
time. Otherwise select "NO" to continue on to the Boot-up process. If no action is taken, after a short time, the unit
automatically moves on to the Boot-up process.
When “YES” is chosen, another pop-up dialog appears as below.
Users must confirmed the reset again by inputting “YES”.
Click OK. (The default password 111111 is restored. However, other passwords, including download and upload
password, must be reset.)
Note: When the reset action is taken, saved projects and data in the HMI are all cleared.
5. Be sure to put Dipswitch 1 in the DOWN (OFF) position when done. Otherwise, the unit always goes to the
Touchscreen calibration mode on power up.
2.4 CE Requirements
EU directives that apply to the MT-8000 Series:
EMC Directive (89/336/EEC, 92/31/EEC, 93/68/EEC) electromagnetic emissions and immunity
Machinery Directive (89/392/EEC, 91/368/EEC, 93/44/EEC, 93/ 68/EEC) machine safety
MMI8000 products are CE-marked to indicate compliance with the EMC Directive.
The MMI8000 Series has been designed to operate satisfactorily in electromagnetic noise (immunity) and without
emitting high levels of electrical noise into the environment (emission). The units are designed to meet European
Community standards when installed per the wiring instructions in this manual.
Compatibility The MMI8000 has been designed to meet electromagnetic compatibility for industrial
environments.
Standards
CISPR (EN 55011) Group 1, Class A Radiated Emissions levels
EN50081-2 Generic emission standard, industrial environment (Also US FCC Class A)
EN50082-2 Generic immunity standard, industrial environment
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3.0 Specifications
Hardware Specifications
Item
MMI8121
MMI8100/8104/8104H MMI8080
MMI8056/8070H
Display
12.1” TFT
10.0” / 10.4” TFT
8.0” TFT
5.6 / 7.0” TFT
Color
65536 color
65536 color
65536 color
65536 color
Contrast Ratio
200:1
300:1
250:1
150:1
Resolution (WxH dots)
800 x 600
800x480 / 640x480
640x480
320x234 / 480x234
Back light
CCFLx2
CCFLx2
CCFLx1
LED
CCFL life time (avg.)
50,000 hr.
50,000 hr.
50,000 hr.
30,000 hr.
Touch panel
4 wires resistive type
I/O Port
COM1 (RS-232/RS-485 2W/4W), COM2(RS232), COM3(RS-232/RS-485 2W)
Ethernet Port
1 Ethernet port (10/100 Base-T)*
USB Host Port
3 USB Host ports
2 USB Host ports
Audio Port
1 x Audio Line Out
Processor
32bit RISC CPU
Flash Memory
32MB
Compact Flash Card Slot
Type I x 1
Real Time Clock/Calendar
Built-in
*Ethernet not available on 6056, 6070H and 6100 units
General Specifications
Input Power
Maximum Power
Consumption
Protection structure
Operating Temperature
Operation humidity
Enclosure
Dimensions WxHxD
Panel cutout dimension
Weight
500 mA@24VDC
24VDC±5%
440 mA@24VDC
440 mA@24VDC 340 mA@24VDC
IP65 front panel (O ring seal)
0~45°C
10-90% RH (non – condensing)
Plastic
323 x 243 x 51mm 286x212x50mm
240x179x50mm
303 x 230 mm
259x 201
223 x 168 mm
(12"x9.05")
mm(10.1"x7.8")
(8.7"x6.5")
Approx.2.1 kg
Approx.1.5 kg
Approx. 1.3 kg
(4.63 lbs)
(3.3 lbs)
(2.87 lbs)
204x150x48mm
192 x 138 mm (7.56”
x 5.43”)
Approx. 0.85 kg
(1.87 lbs)
We hope you will be pleased with our products. If you have any questions concerning our warranty, repair,
modification or returned goods process, please contact your local KEP distributor or the KEP Customer Service
Department.
Warranty
This product is warrantied against defects in materials and workmanship for a period of one (1) year from the date
of shipment to buyer.
The warranty is limited to repair or replacement of the defective unit at the option of the manufacturer. This
warranty is void if the product has been altered, misused, dismantled, or otherwise abused.
ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARE EXCLUDED, INCLUDING BUT NOT LIMITED TO
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
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Dimensions
Drawings are not to scale and are for visual purposes only.
MMI8121
MMI8100/8104
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MMI8080
MMI8056 / MMI8070
Kessler Ellis Products
10 Industrial Way East
Eatontown, NJ 07724
Phone: 732-935-1320 Fax: 732-935-9344
www.kep.com
9900132REV07FEB11
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