Chore-Time MF174R MODEL C™ Feeding System Installation and Operators Instruction Manual

MODEL C™ Feeding System
Installation and Operators Manual
August 2004
MF174R
Chore-Time Warranty
MODEL C™ Feeding System
Chore-Time Warranty
Chore-Time Poultry Production Systems, a division of CTB, Inc., (“Chore-Time”), warrants each new
CHORE-TIME® product manufactured by it to be free from defects in material or workmanship for one-year from
and after the date of initial installation by or for the original purchaser. If such a defect is found by Chore-Time
to exist within the one-year period, Chore-Time will, at its option, (a) repair or replace such product free of charge,
F.O.B. the factory of manufacture, or (b) refund to the original purchaser the original purchase price, in lieu of
such repair or replacement. Labor costs associated with the replacement or repair of the product are not covered
by the Manufacturer.
Additional extended warranties for the equipment and/or systems listed below are provided to the original
purchaser as follows (for all other CHORE-TIME® products purchased, the one-year warranty period shall
apply):
1. TURBO and RLX fans, less motors - 3 years
2. TURBO fan fiberglass housings, polyethylene cones, and cast aluminum blades - for the life of the product
3. TURBO fan motors and bearings - 2 years
4. TURBO fan components (including plastic shutters) - 3 years
5. Poultry feeder pans that becomes unusable within five years from the date of installation - Warranty prorated
after three years usage
6. Rotating centerless augers, excluding applications involving high moisture feed stuffs
(exceeding
18%), for ten years from the date of installation. Note: MULTIFLO® and applications involving high
moisture feed stuffs are subject to a one-year warranty
7. Chore-Time manufactured roll-formed steel auger tubes for ten years from the date of installation
8. ULTRAFLO® Breeder Feeding System auger and feed trough are warranted for a period of five years from
the date of original installation against repeated breakage of the auger or wear-through of the feed trough
caused solely by the auger
9. ULTRAPAN® Feeding System augers are warranted for a period of five years from the date of installation againstlely
by the auger
1
MF174R
MODEL C™ Feeding System
Chore-Time Warranty
CONDITIONS AND LIMITATIONS
1.
The product must be installed by and operated in accordance with the instructions published by the
Manufacturer or Warranty will be void.
2. Warranty is void if all components of the system are not original equipment supplied by the
Manufacturer.
3. This product must be purchased from and installed by an authorized distributor or certified
representative thereof or the Warranty will be void.
4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of
proper maintenance shall not be considered defects under the Warranty.
5. This Warranty applies only to systems for the care of poultry and livestock. Other applications in
industry or commerce are not covered by this Warranty.
Chore-Time shall not be liable for any consequential or special damage which any purchaser may suffer or claim
to suffer as a result of any defect in the product. “Consequential” or special damages” as used herein include, but
are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income,
increased overhead, labor and incidental costs and operational inefficiencies.
THIS WARRANTY CONSTITUTES THE MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND
THIS MANUFACTURER EXPRESSLEY DISCLAIMS ANY AND ALL OTHER WARRANTIES,
INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO
MERCHANTIBILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR
QUALITY OF THE PRODUCT FURNISHED HEREUNDER.
Chore-Time Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any
manner or to offer or grant any other warranties for Chore-Time products in addition to those terms expressly
stated above.
An officer of CTB, Inc. must authorize any exceptions to this Warranty in writing. Chore-Time reserves the right
to change models and specifications at any time without notice or obligation to improve previous models.
Effective: August 2004
Chore-Time Poultry Production Systems
a division of CTB, Inc.
410 N. Higbee Street • Milford, Indiana 46542 • U.S.A.
Phone (574) 658-4101 • Fax (877) 730-8825
E-mail: [email protected] • Internet: http//www.ctbinc.com
Thank You
The employees of Chore-Time would like to thank your for your recent Chore-Time purchase. If a problem should
arise, your Chore-Time distributor can supply the necessary information to help you.
*Chore-Time Poultry Feeder Pan Pro Rata Schedule
Year from date of installation during which pan becomes unusable
0 - 1 years
1 - 2 years
2 - 3 years
3 - 4 years
4 - 5 years
MF174R
Charge to be paid by the purchaser for replacement.
NO CHARGE
NO CHARGE
NO CHARGE
4/10 of then current list price
5/10 of then current list price
2
Contents
Topic
Page
Chore-Time Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Follow Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DANGER: Moving Auger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DANGER: Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAUTION: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
6
6
6
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MODEL C™ Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Manufacturer’s Recommendations: Birds per Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Glossary of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Planning the Floor Feeding System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Laying out the Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power Lift Winch Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Main Winch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ceiling Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drop Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
13
14
15
16
Hopper Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
200# Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
100# Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Feeder Line Assembly & Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Feeder Pan Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feeder Pan and Tube Assembly Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assemble and Suspend the Feeder Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the End Control, Boot Assembly, and Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auger Brazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-Roost Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
22
22
24
24
29
30
Mid-Line Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Meal-Time Feeding Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Controlling the Feeders (optional equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General Management & Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Initial Start-up of the Feeding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
End Control and Mid Line Control Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Electro-guard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3
MF174R
Contents - continued
Topic
Page
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Floor Feeding System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Head Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Switch Adjustment procedure for Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SENSOR PLUS™ Sensor Switch Adjustment for Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feeder Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Lift Winch Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Agri-Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
40
41
41
41
42
42
Trouble Shooting the Floor Feeding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
End & Mid-Line Control Wiring Diagrams: Single Phase(ø) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
End & Mid-Line Control Wiring Diagrams: Three Phase(ø) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Sensor Plus Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Parts Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
200# Hopper Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100# Hopper Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hopper Mount Bracket (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single Boot Components Part No. 6822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Twin Boot Components Part No. 6824. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feeder Line Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Unit Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Unit Assembly Part Numbers: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model C End Control-Single Phase: 24396 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model C End Control-Three Phase: 27757. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Plus End Control: 49365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model C Mid-Line Control-Single Phase: 24190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model C Mid-Line Control-3 Phase: 27758 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2883 Power Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Miscellaneous Suspension Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feeder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Model C Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model C Feeder (Slide Top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MF174R
47
47
48
48
49
50
51
51
52
52
53
54
54
55
56
57
57
57
4
About This Manual
MODEL C™ Feeding System
About This Manual
The intent of this manual is to help you in two ways. One is to follow step-by-step in the order of assembly of your
product. The other way is for easy reference if you have questions in a particular area.
Important:
Important:
Read ALL instructions carefully before starting construction.
Pay particular attention to all SAFETY information.
• Metric measurements are shown in millimeters and in brackets, unless otherwise specified. “ " ” equals inches
and “ ' ” equals feet in English measurements.
Examples:
1" [25.4]
4' [1 219]
• Optional equipment contains necessary instructions for assembly or operation.
• Very small numbers near an illustration (i.e., 1257-48) are identification of the graphic, not a part number.
Safety Information
Caution, Warning and Danger Decals have been placed on the equipment to warn of potentially dangerous
situations. Care should be taken to keep this information intact and easy to read at all times. Replace missing or
damaged safety decals immediately.
Using the equipment for purposes other than specified in this manual may cause personal injury and/or damage to
the equipment.
Safety–Alert Symbol
This is a safety–alert symbol. When you see this symbol on your equipment, be alert to the
potential for personal injury. This equipment is designed to be installed and operated as safely
as possible...however, hazards do exist.
Understanding Signal Words
Signal words are used in conjunction with the safety–alert symbol to identify the severity of the warning.
DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or
serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or
serious injury.
CAUTION indicates a hazardous situation which, if not avoided, MAY result in minor or moderate
injury.
5
MF174R
MODEL C™ Feeding System
Safety Instructions
Safety Instructions
Follow Safety Instructions
Carefully read all safety messages in this manual and on your equipment safety signs. Follow recommended
precautions and safe operating practices.
Keep safety signs in good condition. Replace missing or damaged safety signs.
Decal Descriptions
DANGER: Moving Auger
This decal is placed on the Panel Weldment.
Severe personal injury will result, if the electrical power is not
disconnected, prior to servicing the equipment.
DANGER: Electrical Hazard
Disconnect electrical power before inspecting or servicing equipment
unless maintenance instructions specifically state otherwise.
Ground all electrical equipment for safety.
All electrical wiring must be done by a qualified electrician in accordance
with local and national electric codes.
Ground all non-current carrying metal parts to guard against electrical
shock.
With the exception of motor overload protection, electrical disconnects and
over current protection are not supplied with the equipment.
CAUTION:
Use caution when working with the Auger—springing Auger may cause personal
injury.
Manboot 3/98
General
Information
The Chore-Time MODEL C™ Feeding System has been designed to feed poultry. Using this equipment for any
other purpose or in a way not within the operating recommendations specified in this manual will void the
warranty and may cause personal injury.
This manual is designed to provide comprehensive planning and installation information. The Table of Contents
provides a convenient overview of the information in this manual.
MF174R
6
General
MODEL C™ Feeding System
MODEL C™ Features
Figure 1. MODEL C Feeder (Side View)
The Model C Feeder (see Figure 1) is designed to be used primarily on broilers, cockerels, pullets and hens.
The Model C may also be used to feed turkeys.
The feed level in each pan may be raised or lowered by adjusting the Feed Level Ring and Feed Level Tube. The
Model C Feeder may be ordered with the standard Grill Support or the optional Two Piece Grill Support. See
Figure 4.
GRILL
Standard
Grill Support
Two Peice
Grill Support
Feed Level
Tube
Feed
level Ring
Feeder
Pan
Figure 2. MODEL C Feeder (Side View)
7
MF174R
MODEL C™ Feeding System
General
Manufacturer’s Recommendations: Birds per Pan
Type
Max weight and/or
weeks of age
Feeders
Number of birds/pan
Broiler
4.5lbs/2kg.
Revolution 12, Models C2
Plus, C2Plus S, C, H2, H2 Plus
60 - 90
Broiler
7lbs/3.1kg
55 - 75
Broiler
9lbs/4.0kg
Broiler Breeder Pullet – rearing
0 – 18 weeks
Revolution 8, C2 Plus, C2 Plus
S, G Plus, G Plus S, C, H2, H2
Plus
Revolution 8, G Plus, G Plus
S
C2 Plus (Breeder),
C2 Plus S (Breeder)
Broiler Breeder Pullet –rearing
0 – 18 weeks
Hi-Yield
C2 Plus (Breeder),
C2 Plus S (Breeder)
12-14
Broiler Breeder Male –rearing
0 -- 18 weeks
11-13
Broiler Breeder Layer
17 + weeks
C2 Plus (Breeder), C2 Plus S
(Breeder), G Plus (Breeder), G
Plus s (Breeder)
C2 Plus (Breeder),
C2 Plus S (Breeder)
Broiler Breeder Layer
17 + weeks
Hi-Yield
C2 Plus (Breeder),
C2 Plus S (Breeder)
12 - 13
Broiler Breeder Male
17 + weeks
G Plus (Breeder), G Plus S
(Breeder)
8-10
Commercial Layer Pullet –
rearing
0 – 20 weeks
Revolution 12, C2Plus, H2, H2
Plus
40-60
Commercial Layer
18 + weeks
Revolution 12, C2 Plus, C, H2,
H2 Plus
30 - 40
Turkey Poult
0 – 5 weeks
Revolution 8, H2 Plus, H2, G
Plus, G Plus S
60 - 65
Turkey Poult
0 – 10 weeks
Revolution 8, G Plus, H2 Plus,
H2
40 - 50
Turkey Female
5 + weeks
ATF, ATF Plus
60
Turkey Male
5 + weeks
ATF Plus
40 - 50
Ducks
0 – 3 weeks
G Plus, G Plus S
60 - 70
Ducks
4 – 8 weeks
G Plus, G Plus S
50 - 60
45 – 65
14 - 15
13 - 14
*Notice: Please be advised that the maximum number of birds that may be successfully produced per
feed pan may vary based upon such factors as climate, housing type or style, bird breeds, genetic factors of the birds at issue, grower management practices, etc. All other environmental and management
circumstances, such as proper bird density per house, access to adequate nutrients in feed, access to
adequate water supply, proper ventilation, adequate health care for the birds, and other similar factors,
must meet industry standards and recommendations, if any, of applicable bird breeder companies.
* NOTICE: The above Manufacturer’s recommendations do not constitute a product warranty and are
in no way to be considered as a guarantee of performance for poultry production. In addition, the above
information in no way alters or revises the terms and conditions of any applicable Chore-Time manufacturer’s warranty.
MF174R
8
Glossary of Terms
MODEL C™ Feeding System
Glossary of Terms
Mid-Line control:
End control:
A feeder, equipped with a
switch, (located near the
center of the feeder line)
used to control the
feeding system when
partial house brooding.
Clamp:
A feeder, equipped with a
switch, (located at the power
unit) used to control the
feeding system.
Anti-Roost Bracket:
A two-piece, riveted strap used to
secure auger tubes together.
Adjustment Leveler:
A cable locking devise used to
conveniently adjust the feeder to a level
position.
An insulator and bracket assembly mounted on
every fourth or fifth clamp to support shocker
wire.
Drop Line:
A section of cable fastened
to the main cable, routed
through a pulley, down
to the feeder line.
Throw-back:
A cable/pulley arrangement that allows cable to be routed to a
desired location.
Double-back:
A cable/pulley arrangement that reduces the load on the Power
Winch.
Power Lift:
Red, cast iron winch used to raise and lower the feeder line(s).
Operated by a hand crank or electric drill. Referred to as
Power Winch.
Electro-Guard:
A high voltage, low current shocking device used to keep birds
from setting on the feeder line.
9
MF174R
MODEL C™ Feeding System
Planning the Floor Feeding System
Planning the Floor Feeding System
1. Select the House Layout.
10' [3 m]
Minimum
10' [3 m]
Minimum
1) Control Tube
2) Brood Curtain
3) Feed Hopper
4) Mid Line Control
1) Control Tube
1) Control Tube
1) Control Tube
5) End Control
& Power Unit
1255-68 1/2001
6) Feed Bin
Figure 3.Component location diagram for systems up to 400 feet [122 m]. (Top View).
A. Systems with line lengths over 400’ [122 m] should be split in the center, as shown in Figure 4. This will
reduce auger running time and eliminate the need for Mid-Line Controls for partial house brooding.
10' [3 m]
Minimum
1) Control Tube
1) Control Tube
4) End Control
& Power Unit
2) Brood Curtain
10' [3 m]
Minimum
1) Control Tube
3) Feed Hoppers
1) Control Tube
4) End Control
& Power Unit
1255-69 1/2001
5) Feed Bin
Figure 4. Component location diagram for systems over 400 feet [122 m]. (Top View).
2. Determine the Feed Bin location.
3. Determine the Brood Curtain location.
4. Determine the location for the End Control Pans. The Feeder Control Pans should be at least 10’ [3 m]
from the Wall or Brood Curtain.
5. Determine the distance to the Feeder Line from the Side Wall.
6. Determine the distance from the Feed Hoppers to the End Wall for a Straight Line Feeding System.
MF174R
10
General Installation Information
MODEL C™ Feeding System
General Installation Information
Please read the installation instructions in this manual prior to beginning the installation. This manual provides
the necessary information on the installation, operation, and maintenance of the Chore-Time feeding equipment
you have purchased.
The suspension, hopper assembly, feeder line installation, and anti-roost installation is the same for each system,
except where noted otherwise. Please pay particularly close attention to insure proper assembly and installation
of the equipment.
Each of the feeders may be used on broilers from 1 day old through the grow-out. Each feeder has adjustability
features built-in, allowing the operator to manage the feeding system effectively and efficiently.
Suspension systems are based on ceiling heights of 14 feet (4.26 m) with suspension drop points every 8 feet (2.4
m). DO NOT EXCEED 10 FEET (3 M) BETWEEN SUSPENSION DROPS. Refer to the suspension section in
this manual for installation details.
The Agri-Time Meal-Time Control is used to control the Model C Feeders. The optional Agri-Time Time Clock
Control may be used in certain installations where the Meal-Time feature is not required.
The Feeder Control Units should be at least 10 feet (3 m) from the wall or partition. See diagrams on page 11.
The Model C Control Units use a 348 R.P.M. Gearhead, delivering approximately 17 pounds per minute or 7.7 kg
per minute. This rating is based on feed with a density of 40 pounds per cubic foot or 640 kg per cubic meter.
Single phase 60 Hz and single and three phase 50 Hz Power Units are available for the Model C Feeders.
Systems up to 300’ (91 m) require 1/3 H.P. Power Units. Systems over 300’ (91 m) require 1/2 H.P. Power Units.
General Management Recommendations that apply to Model C Feeder systems are covered on page 12.
This section provides you with valuable information concerning feeder installation, operation, etc. It is important
that you read this information and understand how the feeder was designed to operate. Then, you may custom
operate the system to fit your individual needs.
Laying out the Suspension System
1. Select the Suspension type.
A. For systems up to 350' [107 m]
Figure 5. Suspension for systems up to 350’ [107 m]
11
MF174R
MODEL C™ Feeding System
Suspension System
B. For systems over 350' [107 m]
1) Full Line Suspension Kit
2) Hopper Support
12) Hopper
Support Cable
3) Large Pulley with
Double Clamps
4) Power Lift Winch Support
5) Roof Trusses
6) Small Pulley
and Screw Hook
10) Power
Lift Winch 9) Lift Distance
[61 cm] + 2'
11) Drop must be within
1' [30.5 cm] of Hopper
6) Small Pulley
and Screw Hook
8) Lift
Distance
7) 3'
[91.4 cm]
Figure 6. Suspension for systems over 350’ [107 m]
2. Locate the Power Lift Winch. The Power Lift Winch requires a support that will span, in a wood frame house
at least 3 rafters, and in a steel frame house at least 2 rafters.
3. Locate the Power Unit and Feed Hopper. Special support is required at each Power Unit and Feed Hopper
location.
4. Determine the Drop Location and length. Suspension systems are based on ceiling heights of 14' [4.3 m]
with suspension drop points every 8' [2.4 m]. DO NOT EXCEED 10' [3 m] BETWEEN SUSPENSION
DROPS.
5. Determine the location for Screw Hooks. Mark a straight line or use cable to locate Screw Hooks. Use the
offset of Screw Hooks where necessary.
Suspension System
Power Lift Winch Installation
1. Bolt the Power Winch, fully assembled, to the
Power Lift Winch Support, either a 2'' x 8''
[50x200 mm] board that will span at least 3
rafters or a 3/8'' [9.5 mm] thick steel plate welded
to two pieces angle iron that are each long enough
to span at least 2 rafters, using
5/16-18 hardware supplied in the Hardware Package. The brake mechanism will extend toward
one side.
Angle Iron
3/8" [9.5 mm]
Thick Steel Plate
1255-115 2/2001
Figure 7. Optional Power Lift Winch support detail
Install a Cable Hook, supplied in
Hardware Package, between the
2) Cable Hook
1) Power Lift Winch
mounting bolt and Power Winch
frame, as shown in Figure 8.
2. Attach the Power Lift Winch Support
4) 5/16-18 Bolt,
(with the Power Winch secured) to the
Washer, and
3) Power Lift
ceiling at the center of the feeder line.
Lock Nut
Winch Support
See Figure 9. The Power Lift Winch
Support must be parallel to the feeder
line and must span at least 3 rafters in
a wood frame house and 2 rafters in a
steel frame house.
Figure 8. Assembling the Power Winch to the Rafters
If the hopper is located at the center of
the feeder line, locate the Power
Winch a few feet offset from the center of the feeder line. However, the Winch Drum must be directly in line
1255-79 1/2001
MF174R
12
Suspension System
MODEL C™ Feeding System
with where the main cable is to be installed.
2) Rafter
1) Power Lift
Winch Support
Figure 9. Mounting the Power Lift Winch and Support to the Rafters
Installing the Main Winch Cable
The Suspension Systems are based on ceiling heights of 14' [4.3 m] with Suspension Drop points every 8' [2.4 m].
DO NOT EXCEED 10' [3 m] BETWEEN SUSPENSION DROPS. Refer to suspension section in this manual for
installation details.
Adequate overhead structure must be provided to support the weight of the feeders, hoppers, power units, etc. The
type of installation required depends on the feeder line length.
IMPORTANT: Special support is required at each Hopper
location.
•Power Unit Locations: The Feeder Line must be supported
within 3' [.9 m] of the Power Unit. This is in addition to the
required Power Unit suspension. If the Control Unit or Hopper
does not come out directly under a truss, fasten a pulley to a 2'' x
8'' [50 x 200 mm] board or steel angle that will span 2 trusses
and is capable of supporting 300 lbs [136 kg] for the Hopper
and 75 lbs [34 kg] for the Control Unit.
•Feed Hopper Locations: The Feeder Line must be supported
Figure 10. Full Line Suspension
within 1' [30 cm] of the Feed Hopper. This is in addition to the
required Feeder Hopper suspension. After determining the type
of suspension system required, decide where the Feeder Line is to be installed. Mark a straight line on
the ceiling or rafters the full length of the Feeder Line. Use a string, chalk line, or the winch cable, temporarily attached with staples, to mark the line. Center the line directly over where the Feeder Line is to
be installed.
3. Extend the 3/16" [5 mm] Main Winch Cable the full length of the feeder line. Attach the cable temporarily to
the ceiling with nails, staples, or some type of fasteners. Figure 11. shows a double back arrangement for
feed lines over 350' [107 m].
1255-113 1/2001
1255-63 4/2001
Double Clamp these areas
Figure 11. Double back arrangement for feed lines over 350' [107 m]
13
MF174R
MODEL C™ Feeding System
Suspension System
4. Route the cable through the Winch Drum
Relief located near the bottom of the
drum. Tighten the set screw to anchor the
cable to the drum. See Figure 12.
3) Drum Direction
of Rotation
1) Winch Drum Relief
with Set Screw
2) 3/16" Main
Winch Cable
1255-80 1/2001
Figure 12. Attaching the Cable to the Power Winch
5. Turn the winch drum one full revolution.
Guide the cable against the flange at the bottom of the
winch drum. The cable must not wrap over itself on the
drum, but should be wrapped as close as possible to
each previous wrap. See Figure 13.
1) Drum Direction
of Rotation
1255-81 9/2000
Figure 13. Power Winch Drum Rotation
Screw Hook Installation
The recommended distance between the
drops for the Model C is 8’ [2.4 m] on
center. Do not exceed 10’ [3 m] spacing on
drop lines.
If the distance raised is greater than the
distance between the drop spacings, offset
the hooks 3" [7.6 cm] to each side of the
line to prevent the cable clamps from
catching the pulleys. See Figure 14.
1) 3/16" [5 mm]
Main Winch Cable
2) 3/32" [2 mm]
Drop Cable
3) Screw Hook or Ceiling Hook Location
6) 3" [7.6 cm]
Offset
5) Distance Feeder
is to be Raised
4) Distance
of Cable
Travel
1255-70 1/2001
Figure 14. Drop Line Off Set Detail
Screw the hook into the truss
the full length of the threads
to prevent bending.
The openings of the screw
hooks must be pointed away
from the direction of travel
when the Power Winch raises
the feeder line.
See Figure 15.
MF174R
1) Screw Hook
opening facing
opposite direction
of travel
2) Winch End
(Direction of Travel)
3) 3/16" Main
4) 3/32" Drop Cable
Winch Cable
Figure 15. Screw Hook Installation
1255-73 1/2001
14
Suspension System
MODEL C™ Feeding System
Ceiling Hook Installation
The ceiling hook may be used in a variety of installations. Depending on your ceiling or rafter type, install the
Ceiling Hooks as shown.
Steel Truss Installations
2) Cable Travel
1) Secure Ceiling Hook to truss
using self-drilling screws
through opposite holes
1255-74 9/2000
Figure 16. Steel Truss Ceiling Bracket Installation
Steel Truss Welded
Installations
1) Weld Ceiling Bracket
to truss here
2) Cable Travel
1) Weld Ceiling Bracket
to truss here
Figure 17. Welded Steel Truss Ceiling Bracket
1255-76 9/2000
Wood Truss Installations
2) Cable Travel
1) Secure Ceiling Bracket to truss
using a 1/4" lag screw (not supplied)
through the center hole
Figure 18. Wood Truss Ceiling Bracket Installation
1255-77 3/2001
6. After securing the Ceiling Hook to the
truss, slide the hook of a Swivel Pulley into the slot, as
shown in Figure 19.
2) Ceiling Bracket
1) Wood Truss
3) 1/4" Lag Screw
4) Swivel Pulley
5) 3/32" Drop Cable
Figure 19. Pulley Installation
1255-78 1/2001
15
MF174R
MODEL C™ Feeding System
Suspension System
Drop Installation
Refer to Figure 14. on page 14.
1. Attach a 3004 Pulley to each hook.
2. Thread the end of the 3/32" or 1/8" cable through the pulley toward the winch. Clamp this end to the 3/16"
winch cable about 6" [150 mm] from the last pulley, using a 3/16" cable clamp. See applicable figure; Figure
15.or Figure 19.
3. Allow enough cable length for installation of the Adjustment Leveler.
Sufficient cable is included to provide "throwbacks" on drops located beneath and near the winch. Figure 20.
shows a "throwback" cable arrangement.
Figure 20. "Throwback" cable
4. Begin installing suspension drops at the winch and proceed to the ends of the feeder line.
Keep the main cable tight between drops. It may be necessary to hang a weight on the end of the cable to
maintain tension on the line.
MF174R
16
Hopper Assembly Procedure
MODEL C™ Feeding System
Hopper Assembly Procedure
200# Hopper
Loosely, assemble the 200# Hopper Side Panels, as shown in Figure 21, using 1/4-20 bolts and 1/4-20 hex nuts
(supplied in Hardware Package). The Hopper should be assembled so that the "CHORE-TIME" decals are on
opposite sides of the hopper.
Secure the Boot Hangers to the bottom of the hopper, using 1/4-20 hardware.
Install the Hanger Bracket Assembly perpendicular to the feeder line, using 1/4-20 hardware supplied. The
Hopper Panel with Switch Hole should be directly over the feeder line.
Secure Adjustment Brackets to Hanger, using 5/16-18 bolt and lock nut, supplied.
With the Hopper assembled, less the cover, tighten the hardware.
A Cable Assembly (including 20’ or 6 meters of cable, a Sleeve Clamp, and a 5/32" Thimble) is supplied to
suspend the hopper. Figure 22 shows the suspension components assembled. The pin should be located in the
center hole of the Hanger.
Install the Hopper Switch, as shown in Figure 21.
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
17
Description
Hopper Cover (stationary half)
Hopper Cover (removable half)
H a i r P in
Adjustment Bracket
C l e v is P i n
Hanger Bracket
Side Panel (w/ Hole)
L o we r H o p p e r L e v e l S w i t c h
Deflector
Diaphragm
Boot Hanger
Side Panel (w/o Hole)
Tube Support Kit
Figure 21. 200# Hopper Assembly Procedure
MF174R
MODEL C™ Feeding System
Key
Description
1
C l e v is P in a n d H a i r
Pin
Cable Assembly
Adjustment Bracket
Hanger Bracket
2
3
4
Hopper Assembly Procedure
Figure 22. 200# Hopper Suspension components.
Figure 23 shows the assembled hopper with suspension components installed.
Suspend the hopper, as shown in (Figure 5) by routing the cable around the Full Line Suspension Pulley and
fastened to the main cable, using (2) cable clamps.
To install the boot on the hopper, slide the boot onto the hangers built into the bottom of the hopper. Use cotter
pins, supplied, to secure the boot to the hopper.
The Hopper Cover, shown in Figure 21, is optional and must be ordered separately, if desired.
Secure the half of the cover with the tube opening on the top of the hopper. The other half of the cover will latch
in place.
Figure 23. Assembled 200# Hopper w/o Cover.
MF174R
18
Hopper Assembly Procedure
MODEL C™ Feeding System
100# Hopper
Loosely, assemble the 100# Hopper Side Panels, as shown in Figure 24, using 1/4-20 bolts and 1/4-20 hex nuts
(supplied in Hardware Package).
Assemble the Hopper Hangers, as shown in Figure 24.
Secure Adjustment Brackets to Hanger, using the 5/16-18 bolt and nut, supplied.
Locate the (2) Hopper Hangers (assembled) in the Side Panel corners, as shown, and secure using 1/4-20 hardware
supplied.
With the Hopper assembled, less the cover, tighten the hardware.
A Cable Assembly (including 20’ or 6 meters of cable, a Sleeve Clamp, and a 5/32" Thimble) is supplied to
suspend the hopper. Figure 25 shows the suspension components assembled. The pin should be located in the
center hole of the Hanger.
The 100# Hopper may be ordered with the optional Hopper Cover.
Secure the half of the cover with the tube opening on the top of the hopper. The other half of the cover will latch
in place.
Install the Tube Support Kit, as shown in inset (Drop Tube supplied with the fill system).
Hopper Cover
(w/o hole)
Cotter Pin
Hopper Hanger
Hopper Cover
(w/hole)
Adjustment
Bracket
Hair Pin
Tube Support
Assembly
Switch Mount
Bracket
Hopper
Side
Boot Hanger
Figure 24. 100# Hopper Assembly Procedure
19
MF174R
MODEL C™ Feeding System
Hopper Assembly Procedure
Cable Assembly
Thimble
Side Panel
Clevis Pin and Hair Pin
Hopper Support
Figure 25. 100# Hopper Suspension Components
Suspend the hopper, as shown in Figure 10. on page 13 by routing the cable around the Full Line Suspension
Pulley and fastened to the main cable, using (2) cable clamps.
To install the boot on the hopper, slide the boot onto the hangers built into the bottom of the hopper. Use cotter
pins, supplied, to secure the boot to the hopper.
Secure the Hanger Bracket in the Hopper, using 1/4-20 hardware supplied. Use the holes in the Hanger Bracket
as a template for drilling .312 dia. (8 mm) holes in the Side Panels. The Hanger Bracket should be located so that
when the Hopper Level Control Switch is installed, it is located near the center of the hopper body.
The Hopper Cover, shown in Figure 24, is optional and must be ordered separately, if desired.
Secure the half of the cover with the tube opening on the top of the hopper. The other half of the cover will latch
in place.
MF174R
20
Feeder Line Assembly & Suspension
MODEL C™ Feeding System
Feeder Line Assembly & Suspension
Feeder Pan Assembly Procedure
Grill
Support
Cone
Feed Level
Tube
Feed Level
Ring
Feeder
Pan
Figure 26. Feeder Assembly Procedure
1. Assemble a Feed Level Tube into a Feed Level Tube Ring by inserting the tube up into the ring as
shown in Figure 27.
2. Position the ring in the fifth adjustment hole from the bottom. Place the tube and ring assembly in a
feeder pan.
Feed Level
Ring
Feed Level
Tube
Figure 27. Feed Level Adjustment Procedure.
3. Place the Grill over the Support Cone. The grill "pops" securely into place. Apply pressure until the
grill rests on the lip of the Support Cone. Install the Grill Assembly on the pan and Feed Level
Assembly.
4. Repeat the above procedure to build all the required Feeder Assemblies for the house.
21
MF174R
MODEL C™ Feeding System
Feeder Line Assembly & Suspension
Feeder Pan and Tube Assembly Process
1.Slide one Feeder Pan Assembly per hole onto the auger tubes.
IMPORTANT: Install all the feeders on the tubes in the same orientation.
When sliding the feeders on the tubes, make sure the grill openings or hinges are on the same side of the tube.
2.Rotate the auger tubes so that the seam is down, this holds the Pan Assemblies in place on the tubes, see figure
28.
1) With seam of the feeder tube 2) Rotate the feeder tube after
up, slide the pan assembly on the the feeder pan assemblies are in
feeder tube. Position one (1)
place. This will lock the feeder
feeder pan over each hole on the pan assemblies in place.
feeder tube.
Hopper
Figure 28. Assemble Feeders on Tubes
Assemble and Suspend the Feeder Line
1. The auger tubes and feeders may be laid out end to end in approximately the final location of the
line. The expanded end of each tube should be toward the Hopper end of the line, see figure
29.
2. Connect the individual feeder tubes together by inserting the straight end of one tube as far as
possible into the belled end of the next tube.
Control Unit
End
Direction of
Feed Flow
Hopper
End
Figure 29. Assemble Feeders on Tubes
3. To achieve total feed drop out all along the system, the
CHORE-TIME logo should be centered at the crown of the
tubes and all the Hangers should be installed as shown in
Figure 30.
4. Place a Tube Clamp Assembly or Clamp/Anti-Roost Bracket
at each joint. Figure 31 shows the standard Clamp and Clamp/
Anti-Roost Bracket.
Hanger
Auger Tube
Systems using 9’ or 10’ tubes require a Clamp/Anti-Roost Bracket at
every f i f t h joint.
Systems using 12’ tubes require a Clamp/Anti-Roost Bracket at
Tube Seam
Figure 30. Hanger Installation
(CHORE-TIME logo setting shown)
MF174R
22
Feeder Line Assembly & Suspension
MODEL C™ Feeding System
every fourth joint. All other joint in the system use the standard Tube Clamp Assembly.
Anti-Roost
Bracket
Standard
Clamp
Figure 31. Tube Clamps
Continue down the entire length of the feeder line so that every
joint is secured with a standard Clamp or Clamp/Anti-Roost
Bracket. Figure 32 shows the proper clamp location on the
tube joint. Do not tighten the clamp at this time.
5. Install the Hangers on the feeder tube at 8’ (2.4 m)
spacings determined by the suspension drop lines.
Figure 33 shows the proper installation of the
Hanger Assembly. Make sure the outlet drop hole
is downward when the Hangers are installed,
otherwise feed will not be allowed to drop into the
feeder pan.
1/4"
(6mm)
Figure 32. Clamp Installation
Cable Lock
Hanger
Tube
Figure 33. Hanger Installation
6. Install Adjustment Leveler within
6" (152 mm) of feeder line. Figure
34 shows the proper cable routing
around the Adjustment Leveler.
7. Following the installation of all
drops, check drop cables before
raising feeder line. Cable must be
tracking properly on all pulleys
before raising the feeder line.
8. Raise the feeder line to a
convenient working height.
9. With the feeder line suspended,
measure from the floor or ceiling
to the auger tubes to level the
system.
10. Before tightening each clamp;
1) Use the large hole for 1/8" [3mm] drop cable
Use the small hole for 3/32" [2mm] drop cable
2) After Tightening Tube Clamps on the feeder
tubes, trim off excess cable
Figure 34. Cable Lock Threading
• make sure each tube is level (not sagging, sloping, etc.).
• make sure straight end of each tube is fully inserted in belled end of next tube.
• tubes should be rotated so the CHORE-TIME logo is on crown of tube.
• make sure the clamps are located, as shown in Figure 32.
Finally, tighten the Tube Clamps on the feeder tubes. Clamp the joints securely, but do not crush the tubes.
23
MF174R
MODEL C™ Feeding System
Installing the End Control, Boot Assembly, and Auger
The End Control Unit must be at least 10 feet [3 m] from the end of the building to allow birds access around the
end of the feeder line.
1. Assemble the End Control Unit to the Feeder Line Control Tube using a clamp/anti-roost bracket. See
Figure 35. DO NOT INSTALL THE POWER UNIT AT THIS TIME.
End Control Unit
Feed Line
Control Tube
Tube Clamp/Anti-Roost
Bracket
MF174-4 8/04
Figure 35. Connecting End Control Unit to the Feed Line
2. Install the Feeder Boot by sliding the straight end of the Feeder Boot into the belled end of the Feeder Tube.
Install a clamp/anti-roost bracket on the bell and tighten. The Feeder Boot must be level with the open top of
the Feeder Boot flat. See Figure 36.
DO NOT INSTALL THE ANCHOR BEARING AND BEARING RETAINER AT THIS TIME.
4) Bearing Retainer
3) Anchor Bearing
2) Feeder Boot
1) Feeder Tube Bell End
1255-120 2/2001
Figure 36. Installing the Feeder Boot
Auger Installation
Note:
Use extreme caution when working with the auger. The auger is under tension and may spring
causing personal injury. Wear protective clothing, gloves, and safety glasses when working with
the auger.
BE CAREFUL WHEN
WORKING WITH THE
AUGER!
Manboot 3/98
To avoid kinking the auger, be careful not to drop the rolled auger when handling. Inspect the auger carefully as
it is installed. Small kinks may be straightened. Large kinks must be removed and the auger brazed back together.
Cut the leading 18" [450 mm] and last 18" [450 mm] off each roll of auger. Also, cut out any other distorted auger
sections and reconnect the auger as specified in the Auger Brazing section of this manual.
MF174R
24
MODEL C™ Feeding System
CAUTION
KEEP HANDS AWAY FROM PINCH
POINTS WHEN INSTALLING
AUGER.
1. Use extreme caution when pushing the auger into the auger tubes. Keep your hand away form the end of the
auger tube to avoid injury.
With the auger coiled about 6 feet [1.8 m] from the end of the boot, uncoil the auger from the outside and feed
the auger through the boot into the tubes.
Push the auger into the tube in short strokes.
Uncoil and handle the auger carefully to avoid damaging or kinking the auger.
2. If more that one coil is required for each feeder line, the auger ends will have to be brazed together. Refer to
the Brazing the Auger section in this manual.
3. Install the Anchor Bracket to the Power Unit/Gearhead, as shown in Figure 37, with the included
5/16-18 Bolts.
1) Power Unit/Gearhead
2) 5/16-18 Bolts
3) Anchor Bracket
1255-124 4/2001
Figure 37. Assemble the Anchor Bracket to the Power Unit/
25
MF174R
MODEL C™ Feeding System
4. Slide the Drive Tube and flat washer over the output shaft on the Power Unit, as shown in Figure 38..
5. Continue installing auger until the auger reaches the Control Unit end of the feeder line.
6. Turn the Drive Tube Weldment into the auger, then attach to the output shaft of the Power Unit, as shown in
Figure 38. Use the Driver Block to secure the auger to the Output Shaft.
3) Control Unit not
shown for clarity
4) 1/4-20 x 1-1/2"
Socket Head Bolt
1) Driver Block
6) Auger
2) Drive Tube Weldment
1255-93 4/2001
Figure 38. Auger Driver Components
7. Attach the Anchor Plate and Gearhead Assembly to the Control Unit Body using the included 1/4'' Lock
Washers and 1/4-20 x 1/2'' Bolts. See Figure 39.
1/4-20 x 1/2" Bolt
Control Unit Body
1/4" Lock Washer
Anchor Plate and
Gearhead Assembly
Figure 39. Attaching the Anchor Plate and
Gearhead Assembly to the Control Unit Body
MF174R
26
MODEL C™ Feeding System
8. Install the Metal Water Tight Connector (item 1) in the Feed Line Motor (item 2). Cut the Flex Conduit (item
3) to length. Slide the wires from the end control through the Flex Conduit (item 3). Install the Flex Conduit
(item 3) in the connectors. Connect the wires to the Feed Line Motor (item 2).
2
1
9
Motor Wiring
10
11
3
Figure 40. Wiring the Motor
9. Attach all covers and wire according to the wiring section of this manual.
10. Pull the auger at the boot end until it begins stretching. Then let it relax. In the relaxed position, mark the
auger at the end of the boot. See Figure 41.
1) Mark the relaxed auger
at the end of the boot
1255-94 9/2000
Figure 41. Measure the Auger from the relaxed position
11. Auger stretch:
The auger needs to be stretched 7" [180 mm] per 100’ [30 m]. Example: A 300’ [90 m] feeder line requires
21" [500 mm] of stretch.
Beginning at the relaxed position, measure the required amount of stretch. Mark the auger at that point.
Grip the auger 8" [200 mm] ahead of this mark with locking pliers. Allow the auger to pull back into the boot
so that the pliers rest against the end of the boot. See Figure 42.
27
MF174R
MODEL C™ Feeding System
Use a hacksaw or bolt cutters to cut the auger at the stretched auger mark.
1) Locking Pliers
2) Use a hacksaw or bolt
cutters to cut the auger
4) Boot under Feed Hopper
3) Pull an extra 8" [200 mm] of auger (minimum)
to allow for Anchor and Bearing Installation
1255-95 9/2000
Figure 42. Cut the Auger with required stretch
12. Insert the Anchor Assembly into the auger until it touches the
washer at the back of the anchor. Tighten the setscrews in the
center of the anchor until they touch the auger, then tighten a
maximum of 1/2 turn. See
Figure 43. DO NOT OVERTIGHTEN THE SET SCREWS.
CAUTION
KEEP HANDS AWAY FROM PINCH
POINTS WHEN INSTALLING
AUGER.
Set Screws
Auger
Alignment Pins
Figure 43. Auger and Anchor Bearing Connection
13. Carefully remove the locking pliers while holding onto the Anchor and Bearing Assembly and auger
securely.
Slowly ease the auger back into the tube. Use caution. If the auger is allowed to spring back, the bearing race
may crack.
Install the Bearing Retainer and fasten with a tube clamp. Keep the Bearing Retainer flush with the end of the
anchor for safety.
14. Place the cannonball in the boot.
BE CAREFUL WHEN
WORKING WITH THE
AUGER!
Manboot 3/98
MF174R
28
MODEL C™ Feeding System
Auger Brazing
The auger should be brazed if it is necessary to splice or lengthen it. A bronze, flux coated rod is recommended.
The ends of the auger should butt against each other, DO NOT THREAD INSIDE EACH OTHER. See Figure
44. The joint should be well filled with no sharp edges or rough corners to wear against the tube. To align the auger
for brazing, lay it in angle or channel iron and clamp it firmly in place. Use low heat. Allow the joint to air cool;
rapid cooling will cause the auger to become brittle.
2) Lap the auger ends
approximately 1" [25 mm]
1) Braze here
1) Braze here
1255-97 9/2000
3) Butt the auger ends together
DO NOT thread the auger together
Figure 44. Auger Brazing
29
MF174R
MODEL C™ Feeding System
Anti-Roost Installation
1. Unroll the bulk anti-roost cable. Note: If the cable is unrolled as
shown in Figure 45, taking 5 loops of the coil with one hand, then
changing hands to remove 5 loops as it is unrolled, it will lie flat
during installation.
Shock2 3/98
Figure 45. Unrolling the Cable
2. Start at the hopper end of the line and form a
loop around the anti-roost bracket. For best
results, make a double loop around the antiroost insulator in the center groove of the
insulator and fasten with a 1/16" cable clamp as
shown in Figure 46.
3. Insert the cable in the insulator on the top of
each Grill Support between the hopper and the
next anti-roost bracket.
3) Anti-Roost Cable
1) Cable Clamp
2) Clamp with Insulator
Bracket and Insulator
1255-102 9/2000
Figure 46. Anti-Roost Cable at the Hopper
4. Attach a spring in the center
1) Cable Clamp
groove at the second anti-roost
bracket and cut the cable at this
4) Spring should be stretched
point. See Figure 47.
3/4" to 1" [19 mm to 25 mm]
5. Thread the ends of the cable
through the end of the spring.
3) Anti-Roost Cable
Pull the cable tight so that there
is 3/4" to 1" [20 to 25 mm] of
stretch in the spring. Clamp the
cable to form a loop and cut off
1) Cable Clamp
any excess. See Figure 47.
6. Attach the cable to the insulator.
2) Clamp with Insulator
For best results, make a double
Bracket and Insulator
loop around the anti-roost
Figure 47. Anti-Roost Cable Intermediate Connection
insulator in the center groove of
the insulator and fasten with a
1/16" cable clamp as shown in
Figure 47.
7. Run the cable to the next insulator, attach a spring in the center groove at the anti-roost bracket and cut the
cable at this point. The cable should be positioned in the insulator built into the top of each grill support
along the feeder line.
8. Repeat this installation until the anti-roost cable is installed along the entire feeder line.
9. At the control unit, after clamping the cable to the spring, cut the cable about 8" to 10" [200 to 250 mm]
longer than necessary. Feed the end of the cable through the center of the spring, around the first insulator on
the control unit, and clamp the cable using the cable clamp supplied with the control unit. See Figure 48.
10. Install the wire form on the control unit insulators. Be sure the guard snaps into the retainers molded into the
insulators. See Figure 48.
1255-103 9/2000
MF174R
30
MODEL C™ Feeding System
2) Clamp with Anti-Roost Bracket and Insulator
5) Wire Form
4) Spring should be Stretched
3/4" to 1" [19 mm to 25 mm]
3) Insulator
1) Clamp
1255-90 9/2000
Figure 48. Anti-Roost Installation at the Control Unit
11. Install the Poultry Trainer or Line Charger, as shown in Figure 49 or 50.
The Poultry Trainer is used to power all Anti-Roost lines in a house. See Figure 49.
The Line Charger is used to power individual Anti-Roost lines in a house. See Figure 50.
Route the charger wire from the Poultry Trainer or Line Charger to the Anti-Roost system. Secure the Charger
Wire to the Anti-Roost cable, using a cable clamp.
1) Secure Poultry
Trainer to the
Wall or Post
4) Insulated Charger Wire
3) Anti-Roost Wire
2) Ground Wire
1255-91 9/2000
Figure 49. Poultry Trainer Installation
31
MF174R
MODEL C™ Feeding System
3) Anti-Roost Wire
2) Insulated Charger Wire
1) Line Charger
1255-92 9/2000
Figure 50. Line Charger Installation
12. The anti-roost system must be on a separate electrical circuit, allowing the system to be disconnected by
a switch near the door.
Remember, the anti-roost system should be grounded through the poultry trainer.
MF174R
32
Mid-Line Control
MODEL C™ Feeding System
Mid-Line Control
Figure 51. Model C Mid-Line Control
1. Wire the Mid-Line Control as shown in the wiring diagram section of this manual.
The Mid-Line Control makes it possible to operate the feeding system when birds are confined away from the End
Control Unit. Chore-Time recommends placing the Mid-Line Control Feeder at least 2 pans away from the curtain
or partition. See Figure 44.
2. New Feeder Lines: Leave one feeder pan assembly off the feeder control tube at the point where the MidLine Control needs to be placed. The feeder line can be assembled and suspended before attaching the MidLine Control; or the Mid-Line Control may be attached to the feeder tube when the other pans are installed.
Existing Feeder Lines: Cut the Grill Support and remove the feeder pan at the location where the Mid-Line
Control will be installed.
1) Hopper at end
of the feeder line
4) Control Tube
(new installations)
2) Feeder Pan
5) Mid Line Control
3) Brood Curtain
1255-99 4/2001
Figure 52. Mid-Line Control Location Diagram
3. New Feeder Lines: Go to step 3.
Existing Feeder Lines: Enlarge the outlet hole to
approximately 1'' [2.5 cm] diameter for the
Mid-Line Control, plus enlarge (2) outlet holes in front
(to the hopper end) of the Mid-Line Control.
1) Auger Tube
2) Seam
Use unibit to enlarge hole size. Be sure there are no
burrs inside the tube to catch the auger.
1255-100 9/2000
3) Use a Unibit to enlarge outlet holes
on existing feeder lines
Figure 45. Enlarging Outlet Holes
33
MF174R
MODEL C™ Feeding System
Mid-Line Control
4. Install the Mid-Line Control:
a. Remove the two hex head screws on the control
top.
b. Lift off the control top.
c. Cradle the feeder tube in the control housing. The
feeder tube may have to be turned slightly to
allow the pan to hang straight.
d. Clamp the control in place by inserting tabs on
the control top into the slots on the control body.
Install and tighten the two hex head screws
previously removed.
3) Control Top
2) Hex Head Screw
1) Mid-Line
Control
Figure 53. Mid-Line Control Installation
5. Install a toggle switch, out of reach of the birds, to
disconnect power to the Mid-Line Control. This
allows the Mid-Line Control to serve as standard feeder when not used as a control feeder.
6. Wire the Mid-Line Control as shown in the wiring diagram section of this manual.
MF174R
34
Meal-Time Feeding Guidelines
MODEL H2™ Feeding System
Chore-Time Programmed Meal-Time Feeding is recommended for use with Model C Feeders. Basically, it means
Meal-Time Feeding Guidelines
The birds are fed meals and are allowed to clean up the feed between meals. This stimulates appetite, reduces
protein excretion, and, when combined with good poultry management, can yield a heavier bird with improved
feed conversion.
Chore-Time Programmed Meal-Time Feeding does not limit or restrict feed. Only the numbers and lengths of
feedings per days are regulated - not the amount of feed.
Based on working experience, Chore-Time has set down the following guidelines. Chore-Time emphasizes that
these are GUIDELINES. Individual situations will require monitoring and judgment to determine best
performance on the Chore-Time Programmed Meal-Time Feeding system.
1. Start birds with pans on the floor. Empty the Control Unit pan several times a day so the feeder will run. The
sound of the feeder will alert the birds and they will use the pans more quickly.
2. Model C only: Set the Feed Level Tube at the fifth hole from the bottom, for both crumbles and pelleted
feeds.
3. Adjust the feeder height weekly. At 3 weeks, the feeder should be high enough so that birds will not stand
with one foot on pan lip but still will be able to reach feed.
4. At three weeks, begin the Meal-Time Feeding Program. The following is an example of a Meal-Time
program.
Birds should be fed 4 meals per day - at 7 A.M./ at 1 P.M./ at 7 P.M. / and at 1 A.M.
Try to be present during the feedings. Use the "Running Time" chart on this page as a guide for determining
length of running cycles.
5. After the Chore-Time Programmed Meal-Time Feeding is begun, determine whether running times need to
be adjusted. Remember: ONLY LENGTHEN OR SHORTEN RUNNING TIMES. DO NOT DEVIATE
FROM 4 FEEDINGS PER DAY.
The biggest cause of operator concern is usually when birds are without feed. If you are managing this concept
for best results, the birds will be without feed. This maybe for as long as 2 hours depending on energy content
of the feed.
6. Adjust running time weekly. The adjustment should be made on the same day each week. It may be
convenient to adjust the feeder height at the same time.
7. At the end of the grow-out cycle, allow the birds to clean up feed in the pans. This will further reduce feed
waste and reflect in good final results.
Following Chore-Time Programmed Meal-Time Feeding improves results and minimizes labor, energy usage,
and wear on equipment while reducing feed cost per pound of gain and improved feed conversion.
Age of Birds
in weeks
3 TO 4
4 TO 5
5 TO 6
6 TO 7
7 TO 8
Lines to 140 FT (43 M)
15 MIN.
30 MIN.
45 MIN.
1 HOUR
1 HOUR & 15 MIN.
Length of Feeder Line
150 FT (46M) to 270 280 FT (85M) to 390
FT (82 M)
FT (119 M)
30 MIN.
45 MIN.
45 MIN.
1 HOUR
1 HOUR
1 HOUR & 15 MIN.
1 HOUR & 15 MIN. 1 HOUR & 30 MIN.
1 HOUR & 30 MIN. 1 HOUR & 45 MIN.
400 FT (122 M) to
490 FT (149 M)
1 HOUR
1 HOUR & 15 MIN.
1 HOUR & 30 MIN.
1 HOUR & 45 MIN.
2 HOURS
500 FT (152 M) to
590 FT (168 M)
1 HOUR & 15 MIN.
1 HOUR & 30 MIN.
1 HOUR & 45 MIN.
2 HOURS
2 HOURS & 14 MIN.
1. Determine age of Birds.
2. Determine the length of the feeder lines.
3. Using determined information from steps 1 and 2, find guidelines for running times Per Meal, in hours and
minutes.
35
MF830D
MODEL H2™ Feeding System
Controlling the Feeders (optional equipment)
Controlling the Feeders (optional equipment)
The Model C Feeding Systems may be controlled by the 34385 Control Panel or the 34574 Time Clock Control.
Both controls use the Agri-TimeTM Time Clock. Refer to the instructions shipped with each control for information
on installation, wiring, programming, and operating the controls.
4-Channel Meal-Time Control
MF830D
4-Channel Time Clock Control
36
General Management & Start-Up
MODEL C™ Feeding System
General Management & Start-Up
This section provides you with valuable information concerning feeder operation and management. It is important
that you read this information and understand how the feeding system was designed to operate. Once you become
familiar with the system, you may custom operate it to fit your individual needs.
Initial Start-up of the Feeding System
The Feeding System should be operated prior to birds being housed to make sure the installation is correct, the
switches function properly, and to fill the feeder lines with feed.
There are two typical layouts for the feeding system that was determined prior to the installation. Normally if the
building is 400’ [122 m] or over, a center house hopper set-up is used. See Figure 54. For buildings under 400’
[122 m], the hopper is placed at one end and the control pan/power unit at the other end. See Figure 55.
It is common practice to use partial house brooding during the early days of broiler production. For buildings that
have the feeder split in the center (center hopper set-up), normally only the feeders that are in the brood area are
used during brood time. For buildings that have the hopper at one end, brooding can be done on the motor end or
an optional mid line control pan(s) can be placed on the feeder line.
10' [3 m]
Minimum
1) Control Tube
1) Control Tube
4) End Control
& Power Unit
2) Brood Curtain
10' [3 m]
Minimum
1) Control Tube
3) Feed Hoppers
1) Control Tube
4) End Control
& Power Unit
1255-69 1/2001
5) Feed Bin
Figure 54. Component location diagram for systems over 400 feet [122 m]. (Top View).
10' [3 m]
Minimum
10' [3 m]
Minimum
1) Control Tube
2) Brood Curtain
3) Feed Hopper
4) Mid Line Control
1) Control Tube
1) Control Tube
1) Control Tube
5) End Control
& Power Unit
1255-68 1/2001
6) Feed Bin
Figure 55. Component location diagram for systems up to 400 feet [122 m]. (Top View).
37
MF174R
MODEL C™ Feeding System
General Management & Start-Up
The feeder tubes and auger are supplied from the factory with a protective oil coating that will cause the system
to deliver feed at a reduced rate. The oil coating will also create a larger load on the power unit (motor) until the
system has been initially purged with feed, and becomes broken in.
To operate
1. Lower feeder lines so the feed pans are resting on the floor and the feed flood windows are completely open.
Although the major weight of the feeder lines will be on the floor, do not remove all the weight from the
suspension system and allow the cables to become slack.
2. Apply power to the feeder lines to check the operation. Allow to operate empty for 1-2 minutes.
NOTE: For feeder lines that have mid line controls, the recommended bypass switch(s) are wired into the
system for selection of partial or full house control. Select the switch so the mid line control is
functional. As the feeder operates, the feed will stop at the mid line control pan.
3. With the shut-off slide on the feed bin boot closed, energize the Flex-Auger® fill system. After operation of
approximately 1-2 minutes, open the boot slide 1/2 way to allow feed to be conveyed to the feeders.
4. Once feed begins to be dispensed into the feed hopper(s), manually shut-off the fill system.
5. Apply power again to the feeder lines. Operate the fill system manually to dispense approximately 50 lb.
[23 kg] increments of feed into the feed hopper(s). Allow the feed hopper to become empty for 30 seconds
between each increment to reduce load on the feeder motor. Continue this procedure until feed has been
dispensed to all the feeder pans. When the feed reaches the control pan, the feeder line will be shut-off.
6. Once the feeder lines have been initially filled with feed, manually dispensing feed in 50 lb. [23 kg]
increments will no longer be necessary. The shut-off slide on the Flex-Auger® fill system may be completely
opened. Refer to the Flex-Auger fill system Operator’s Manual for information when multiple feed bins are
used.
End Control and Mid Line Control Pans
At installation time, the end control pan of the feeder was placed to be 10 feet [3 m] from the end of the building
to allow the birds access around the end of the feeder line. It is important the feed setting of the end control pan
be the same as the rest of the feeder pans so the birds activate the feeder.
The Mid Line Control is placed on the feeder line when partial house brooding is desired. It is important the mid
line control be installed at least 2 feeder pans away from the curtain or partition so the birds will activate the feeder
line. The feed setting for the mid line control should be the same as the rest of the feeder pans on the feeder line.
A toggle switch or disconnect is used to bypass the power to the mid line control. This allows the mid line control
to serve as a standard feeder after brooding. The feeder can be changed from full house operation to partial house
brooding with the activation of the switch.
Electro-guard Operation
Electro-guard cables should be tight to prevent sagging onto the feeder and shorting out. Tight cables also help
keep pans in line on the tube.
The feeding equipment must be grounded through the power unit wiring or a separate ground wire for the electroguard to work properly.
Electro-guard chargers should be operated on a separate circuit so the anti-roost system can be disconnected using
a switch at the door when someone enters the pen. Birds are less likely to become wild and flighty if the electroguard can be disconnected when people are in the house.
Feeder Management
These recommendations are guidelines to aid producers in developing a feeding program.
Many factors such as feed content, type of bird, etc. may dictate change from these
recommendations.
Start young birds on the feeder with the pans resting on the floor. As the birds grow, raise
the feeder line.
Figure 56. Feeder Pan
During the first 5 days the system should be run manually with the feeder pans setting on
the floor.
MF174R
Assembly Height
Adjustment
38
General Management & Start-Up
MODEL C™ Feeding System
If the system accidentally runs out of feed and birds are without feed for some time, care must be taken when the
pans are refilled.
•
•
Feed hoppers can be filled prior to starting the feeder lines to give the fill system a head start.
When feeders are turned on, it may be necessary to walk up and down the lines to scatter large
groups of birds as they rush to the feeders.
• It may be desirable to raise the feeder line so birds cannot reach it, fill all the pans, then carefully
lower the line.
When birds are removed, all the remaining feed in the hoppers and the feeder pans must be removed. If possible,
allow the birds to clean up feed prior to their removal.
Keeping the pans at the proper height prevents birds from raking feed excessively. For additional information on
pan height see figure 56.
When filling the pans for young brooding birds, operate the feeder, then walk along the line lifting the Feed Level
Tubes in each pan to allow feed to spread to the edges of the pan. During the first couple days, the pans may be
filled manually.
For chickens, begin with the Feed Level Tube/Ring Assembly in the fifth adjustment from the bottom. The "V"
bottom pan allows 3/4" to 1" (20 to 25 mm) feed depth, measured from the deepest part of the pans. If birds are
severely debeaked the feed level may need to be increased by adjusting the Feed Level Tubes. If the Model C
Feeder is to be used to feed turkeys, the 4329 Feed Level Tube is required.
39
MF174R
MODEL C™ Feeding System
Maintenance
Maintenance
Floor Feeding System Maintenance
The Model C Feeder requires minimum maintenance. However, a routine periodic inspection of the equipment
will prevent unnecessary problems.
Maintenance should be done by a qualified technician.
ALWAYS DISCONNECT POWER TO THE SYSTEM WHEN SERVICING OR MAINTAINING THE
EQUIPMENT. FAILURE TO DISCONNECT POWER MAY CAUSE INJURY OR DEATH.
Gear Head Maintenance
Refer to Figure 57.
Check the oil level in the gear heads at installation and every 6 months. The Pipe Plug, on the side of the gear head,
indicates proper oil level. Add SAE 40W oil when necessary.
The oil in the gearheads should be replaced every 12 months with new SAE 40W oil
A. Remove the bottom Pipe Plug to drain the oil. Discard used oil in accordance with local and national
codes.
B. Wipe any debris off the magnet on the bottom Pipe Plug and reinstall. Remove the side Pipe Plug and (top)
Vent Plug.
C. Set the power unit in the horizontal position.
D. 2-Stage Gearheads: Add approximately 9 oz. (266 ml) of SAE 40W oil through top hole. This should be
just enough oil to reach the side Pipe Plug.
3-Stage Gearheads (3261-9, 3261-12, 3261-14): Add approximately 13 oz. (384 ml) of SAE 40W oil
through top hole. This should be just enough oil to reach the side Pipe Plug.
E. Install the side Pipe Plug and (top) Vent Plug.
1)Vent/Oil Fill Plug
Check the oil level in the gear head
at installation
Check the oil level every 6 months
3)Check the oil level at the side plug
If oil is needed use SAE 40W oil
Oil capacity for the 2 stage gear head
is 9 oz [266 ml]
Oil capacity for the 3 stage gear head
is 13 oz [384 ml]
2)Oil Drain Plug
The oil should be changed every
12 months
1660-22 1/2001
Figure 57. Gearhead Maintenance
Check equipment for loose hardware after the first flock and then every 6 months--including the Anchor Block.
Tighten if necessary.
MF174R
40
Maintenance
MODEL C™ Feeding System
Mechanical Switch Adjustment procedure for Control Units
A. Turn the adjustment nut counter-clockwise until the switch
clicks.
B. Turn the adjustment nut clockwise until the switch clicks.
C. Turn the adjustment nut counter-clockwise 3/4 turn.
Adjustment
Nut
Switch
Box
Figure 58. Switch Adjustment
SENSOR PLUS™ Sensor Switch Adjustment for Control Units
Refer to Figure 59.
The SENSOR PLUS™ Pan Half Round Sensor Switch is adjusted at the factory to a sensitivity of .25" away from
face of sensor and a time delay of 15 seconds, the time delay adjustment is 0 seconds to 600 seconds.
To adjust the time delay:
•For less time-turn Time Delay Adjustment Screw counter-clockwise (Light
blinks fast)
•For more time-turn Time Delay Adjustment Screw clockwise (Light blinks
slow)
Feeder Line
Adjustment Screw
Keep anti-roost cables tightly stretched. This
increases the effectiveness of the electro-guard
anti-roost system and keep the pans from being
tilted when birds push against them.
Remove all feed from the feeder when there are
no birds in the house and when the building is
washed and disinfected.
Turn the feeders off prior to removing the birds
from the house. This will allow them to clean the
feed out of the pans.
Figure 59. Adjusting the Sensor Plus Proximity Switch
If the system is not to be used for an extended period of time, remove all the feed from the feeder lines and feeder
pans.
Disconnect power to the system to prevent accidentally starting the system.
If the system must be disassembled, extreme caution must be used to
prevent injury from springing auger. Refer to Figure 60.
1. Disconnect power to the entire system.
2. Loosen the Tube Clamp on the bearing at the hopper end of the
system. Remove the Tube Clamp and Bearing Retainer.
3. Pull the Anchor and Bearing Assembly and approximately
18'' [45 cm] of auger out of the boot.
CAUTION:
Stand clear...the auger may spring back into the
tube.
4. Place a clamp or locking plier securely on the auger to prevent it from springing back into the auger
boot.
41
MF174R
MODEL C™ Feeding System
Maintenance
5. Loosen the setscrew in the bearing assembly shaft and remove the Anchor and Bearing Assembly
from the auger.
To reinstall the Anchor and Bearing Assembly:
1. Insert the Anchor Assembly into the auger, guide
the tip of the auger between the two roll pins in
the center of the anchor. Continue to guide the
auger until the tip of the auger hits the flat washer.
Tighten the setscrews in the center of the anchor
until they touch the See Figure 60.
Low head socket head screw
2. Carefully remove the locking pliers while
holding onto the Anchor and Bearing Assembly
and auger securely.
Flat washer
Roll pins
Figure 60. Auger and Anchor Bearing
Slowly ease the auger back into the tube. Use caution.
If the auger is allowed to spring back, the bearing race may crack.
Install the Bearing Retainer and fasten with a tube clamp. Keep the Bearing Retainer flush with the end of the
anchor for safety.
Power Lift Winch Maintenance
Refer to Figure 61.
Grease the winch every 6 months with 1 to 2 shots of common industrial or automotive grease.
DO NOT OVER GREASE THE WINCH.
1)Grease the Power Lift Winch every 6 months with 1
to 2 shots of common industrial or automotive grease
DO NOT OVER GREASE THE POWER LIFT WINCH
1660-24 6/2001
Figure 61. Maintenance to the Power Lift Winch
Agri-Timer
Replacing the batteries in the Agri-Timer
A.
Disconnect electrical service at the breaker.
B.
Remove the (6) screws and the face of the control.
C.
Cut the wire ties to allow for battery removal.
D.
Replace the existing batteries with new "AAA" batteries.
E.
Replace wire ties to secure the new batteries in place.
F.
Reinstall the face of the timer and secure using (2) screws previously removed.
G.
Reconnect electrical service to the Agri-Time Control.
Remove any feed build-up in the Safety Switch Boxes in the Control Units.
It may be necessary to periodically retighten the shocker cable. Be sure to disconnect power to the shocker before
servicing the equipment.
MF174R
42
Trouble Shooting the Floor Feeding System
MODEL C™ Feeding System
Trouble Shooting the Floor Feeding System
ALWAYS DISCONNECT POWER TO
THE SYSTEM WHEN SERVICING OR
MAINTAINING THE EQUIPMENT.
FAILURE TO DISCONNECT POWER
MAY CAUSE INJURY OR DEATH.
Service and maintenance work should be
done by a qualified technician only.
Problem
None of the feeder lines will operate
Corrective Action
Replace burned fuses or reset circuit breaker
Make sure voltage required is supplied
Time Clock or relay defective
Replace Time Clock or relay
Time Clock improperly programmed Refer to Programming the Time Clock section
and reprogram the Time Clock
Feeder line will not operate
Power unit cord not plugged in
Check motor cord plug at control unit and
sufficiently to make contact
control unit plug at outlet for connection
Motor cord wires are broken at plug
Check cord for continuity
or where cord enters motor
Replace if defective
Power Units thermal overload
Push motor overload reset button to reset
tripped
Control unit switch defective or out
Adjust switch according to the Switch
of adjustment
Adjustment Procedure in the maintenance
section
Motor overloads frequently
Oil on new auger loads motor
Polish auger by running 50 lb (20 kg)
excessively when feed is carried for
increments of feed out to pans
first time
Inadequate power reaching motors
Check line voltage at the motors
Check starting current draw at motors
Wiring of adequate size is essential to feeder
operation
Object caught in the auger; motor Check hopper boot, control unit and pan outlet
runs, stalls, then auger spins in
holes for foreign objects
reverse
Remove obstruction
Auger runs erratically
Frozen or cracked bearing at boot
Replace bearing
anchor
Slowly ease auger back into tube
Be careful not to damage the bearing when
reinserting the auger
Insufficient stretch in auger
Shorten the auger
Obstruction in the auger
Remove obstruction
Auger tube or boot wears out rapidly
Auger is bent or kinked
Repair or replace damaged auger
(Noisy feeder operation)
End of auger is riding up on anchor
Auger must not be positioned over weld on
weldment
anchor
Check for bent or damaged auger
Oil leaking out of seals on power unit
Gearhead vent plug not installed
Replace plastic shipping plug with vent plug
Defective gear head seal
Replace seal
Not enough feed supplied to the feeder Insufficient time programmed on the
Add more operating time to feeding period
pans
time clock
Feeder line control unit switch out of
Adjust switch according to the Switch
adjustment
Adjustment Procedure in the maintenance
section
43
Possible Cause
No power supplied to equipment
MF174R
MODEL C™ Feeding System
Wiring
Wiring
End & Mid-Line Control Wiring Diagrams: Single Phase(ø)
MF174R
44
Wiring
MODEL C™ Feeding System
End & Mid-Line Control Wiring Diagrams: Three Phase(ø)
45
MF174R
MODEL C™ Feeding System
Wiring
Sensor Plus Internal Wiring
BLUE
BLACK
GREEN
TO MOTOR
M
1 2 3
BLACK
GREEN
BLACK
WHITE
BROWN
SENSOR CONNECTING DETAIL
WHITE
FROM SENSOR
WIRING DIAGRAM
MF174R
46
Parts Listing
MODEL C™ Feeding System
Parts Listing
200# Hopper Components
Item
1*
2
3
4
5
6
7
8
Description
Hopper Cover Kit (optional)
Cover Half (Removable)
Cover Half (Stationary)
Tube Support Assembly
Clamp
Chain
Hopper Side (4 req’d)
Boot Hanger
Hanger Bracket Assembly
Adjustment Bracket 2 (req’d)
Hair Pin
Clevis Pin, 5/16 x 1"
Part No.
28206
28208
28207
14367
13948
2128-0
2680
2671
2681
2706
2664
2797-1
The 200# Hopper Assembly (w/o cover) may
be ordered under Part No. 7941.
*Hopper Cover not included, must be ordered
separately.
100# Hopper Components
Item
1*
2*
3
4
5
6
7
8
9
10
11
Description
Hopper Cover (w/o hole)
Hopper Cover (w/hole)
Tube Support Assembly
Hopper Hanger
Adjustment Bracket
Cotter Pin
Hair Pin
Hopper Side (w/o hole)
Hopper Side (w/hole)
Boot Hanger
H.L.C. Mounting
Bracket
Part No.
28211
28212
14367
28165
2706
2797-1
2664
28164
24241
28168
26287
*These components may be ordered as an
assembly under Part No. 28210.
The 100# Hopper Assembly may be ordered
under Part No. 28220.
The 100# Hopper Assembly, including the
Cover, may be ordered under Part No. 28240
47
MF174R
MODEL C™ Feeding System
Parts Listing
Hopper Mount Bracket (Optional)
Part Number 49358 - Hopper Suspension Kit
2
1
4
5
6
3
Item
Description
1
2
3
4
5
6
Clevis Pin, 5/16'' x 1''
Adjustment Bracket
Hair Pin
Suspension Brace
Suspension Angle
Cable Guide
Part No.
Single Boot
Kit
2797-1
2706
2664
48680
48679
34573
Part No.
Twin Boot
Kit
2797-1
2706
2664
48680
48679
34573
Single Boot Components Part No. 6822
Item
1
2
3
4
5
6
7
8
MF174R
Description
Boot Weldment
Tube Clamp
Cap
Outlet Tube
Sleeve
3/16 x 1" Pin
Bearing
Washer
Part No.
3760
24063
29373
4556
5648
2960-1
2689
2955-14
Item
9
10
11
12
13
--
Description
Anchor
Setscrew
Anchor and Bearing Ass’y
Cannonball
Latch Pin Ass’y
Danger Decal
Part No.
38540
47867
39372
3531
2683
2527-9
48
Parts Listing
MODEL C™ Feeding System
Twin Boot Components Part No. 6824
Item
1
2
3
4
5
6
7
8
9
Description
Boot Weldment
Tube Clamp
Cap
Outlet Tube
Sleeve
3/16 x 1" Pin
Bearing
Washer
Anchor
Part No.
3932
24063
29373
4556
5648
2960-1
2689
2955-14
38540
Item
10
11
12
13
--*
--
Description
Setscrew
Anchor and Bearing Ass’y
Cannonball
Latch Pin Ass’y
Jumper Wire Kit
Danger Decal
Part No.
47867
39372
3531
2683
5960
2527-9
*The Jumper Wire Kit includes an insulated piece of High-Voltage Wire (part no. 28994) and (2) cable clamps.
49
MF174R
MODEL C™ Feeding System
Parts Listing
Feeder Line Components
2
1
5
11
4
9
12
10
3
7
13
8
14
6
1660-06 10/2000
Item
1
2
3
4
5*
6
7
8
9
10
11
12
13
14
Description
1/16'' Cable
Charger Wire (165')
Charger Wire (330')
Spring
1/16'' Cable Clamp
Auger
Tube Clamp
Anti-Roost Bracket
Hanger Bracket
Hanger Strap
Hanger Kit
Standard Feeder Tube-1 3/4" Roll Form
- 9', 4 Hole Tube
- 10', 3 Hole Tube
- 10', 4 Hole Tube
- 12', 3 Hole Tube
- 12', 4 Hole Tube
- 12', 5 Hole Tube
Standard Feeder Tube-1 3/4" with Chick Holes (EZ. Holes)
- 9', 4 Hole, 4 EZ. Holes
- 10', 4 Hole, 4 EZ. Holes
- 12', 4 Hole, 4 EZ. Holes
- 12', 5 Hole, 5 EZ. Holes
- 10', 3 Hole, 3 EZ. Holes
- 9', 4 Hole, 2 EZ. Holes
- 10', 4 Hole, 2 EZ. Holes
- 12', 4 Hole, 2 EZ. Holes
Control Feeder Tube-1 3/4" Roll Form
- 9', 4 Hole Tube
- 10', 4 Hole Tube
- 10', 3 Hole Tube
- 12', 3 Hole Tube
- 12', 4 Hole Tube
- 12', 5 Hole Tube
Control Feeder Tube-1 3/4" with Chick Holes (EZ. Holes)
- 9', 4 Hole, 4 EZ. Holes
- 10', 4 Hole, 4 EZ. Holes
- 12', 4 Hole, 4 EZ. Holes
- 12', 5 Hole, 5 EZ. Holes
Part No.
1922
28994-165
28994-330
7551
1826
6820-0
24063
24060
7297
7298
7299
6854-1
6854-5
6854-4
6854-8
6854-7
6854-6
6854-15
6854-16
6854-17
6854-18
6854-19
6854-20
6854-21
6854-22
43006-1
43006-4
43006-5
43006-8
43006-7
43006-6
43006-15
43006-16
43006-17
43006-18
*Round up to the nearest 10’. Auger lengths from 50’ to 500’. Example: 6820-200 would be a 200’ roll of 6820
Auger.
MF174R
50
Parts Listing
MODEL C™ Feeding System
Power Unit Assemblies
Item
Description
1
2
3
4
5
6
7
8
9
10
11
----
Pinion Assembly
---Pipe Plug (magnetic)
Driver Block
Motor
5/16-18x5/8 Hex HD Screw
Gearhead
1/4-20x1-1/2 Socket Hd Screw
Vent Plug
Flat Washer
"S" Hook
Cord Assembly
Connector (Romex)
Connector (90 Degree)
3259-8
Part No.
5046
---30160
4642
4229
4412-1
3261-5
5083-8
3516
1484
2805
4685
1317
----
3259-25
Part No.
5046
---30160
4642
5703
4412-1
3261-5
5083-8
3516
1484
2805
8299
1317
----
3259-84
Part No.
5046
---30160
4642
4229
4412-1
3261-5
5083-8
3516
1484
2805
----------
3259-85
Part No.
5046
---30160
4642
5703
4412-1
3261-5
5083-8
3516
1484
2805
----------
3259-98
Part No.
5046
---30160
4642
5977
4412-1
3261-11
5083-8
3516
1484
2805
28028
---4228
3259-100
Part No.
5046
---30160
4642
28031
4412-1
3261-11
5083-8
3516
1484
2805
----------
3259-128
Part No.
5046
---30160
4642
24624
4412-1
3261-5
5083-8
3516
1484
2805
----------
Power Unit Assembly Part Numbers:
Part No.
3259-8
3259-25
3259-84
3259-85
3259-98
3259-100
3259-128
51
HP
1/3 HP
1/2 HP
1/3 HP
1/2 HP
1/2 HP
1/2 HP
1/2 HP
RPM
348 RPM
348 RPM
348 RPM
348 RPM
348 RPM
348 RPM
348 RPM
Phase
Single Phase
Single Phase
Single Phase
Single Phase
Single Phase
Three Phase
Three Phase
Hz
60 Hz
60 Hz
60 Hz
60 Hz
50 Hz
50 Hz
60 Hz
Voltage
230
230
230
230
230
220/380
230
Usages
Use with 1878-8 Control Unit ONLY
Use with 1878-8 Control Unit ONLY
Use with all Control Units except 1878 Control Units
Use with all Control Units except 1878 Control Units
Use with all Control Units
Use with all Control Units
Use with all Control Units
MF174R
MODEL C™ Feeding System
Parts Listing
Model C End Control-Single Phase: 24396
Model C End Control-Three Phase: 27757
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
MF174R
Description
Cover and Insulator Ass’y
Insulator
Support Bracket
Insert Ass’y
Feed Level Tube
Feed Level Ring
Grill Assembly
Feeder Pan
Deflector Panel
Anchor
Control Body
Switch Box Mount
Gasket
10-32 Lock Nut
Spring
Paddle
Stop Panel
Switch Box Cover
Switch Box
Control Cord Ass’y
1 Phase
Part No.
24682
2976
24683
6255
2508
8171
6269
7700
34310
4188
14434
25084
6968-1
6963
6972
24848
25443
6776
24702
25495
3 Phase
Part No.
24682
2976
24683
6255
2508
8171
6269
7700
34310
4188
14434
25084
6968-1
6963
6972
24848
25443
6776
7841
----
Item
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
----
Description
1/2" Watertight Connector
Gasket
Actuator Switch
Bottom Cover
Mylar
Paddle Retainer
Liquid Tight Connector
Mylar Insulation
Terminal Block
Switch Bracket
Mount Bracket
14" Flexible Conduit
90 Degree Connector
Drive Tube Weldment
1/4-20 x 1.75 Socket Head
Drive Block
Switch Actuator Pin
Danger Decal
Anti-Roost Guard
1 Phase
Part No.
26980
6777
46091
14432
25318
25045
24685
1907-5
---46122
34309
26982-1
23810
44794
5083-8
4342
8757
2527-9
2798
2 Phase
Part No.
---6777
46091
14432
25318
25045
---1907-5
34925-3
46122
34309
---23810
44794
5083-8
4642
8757
2527-9
2798
52
Parts Listing
MODEL C™ Feeding System
Sensor Plus End Control: 49365
SAME COVER
FRONT AND BACK.
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
53
Description
Feeder Pan
Grill
Feed Level Ring
Feed Level Tube
Insert Tube
Support Bracket
Insulator Cover Assembly
Danger Decal
Deflector Pannel
End Control Decal
Switch Box Cover
Sensor Plus Switch
Control Body
Part No.
7700
6269
8171
2508
49364
24683
36967
2527-9
41363
2529-834
6956
48200
36965
Item
14
15
16
17
18
19
20
21
22
23
Description
Anchor
Liquid Tight Connector
Drive Block
Drive Tube Weldment
1/4-20 x 1.75 Socket Head
14" Flexible Conduit
90 Degree Connector
Switch Box
1/2" Watertight Connector
Mounting Bracket
Part No.
4188
23779
4342
44794
5083-8
26982-1
23810
42627-12
26980
40749
MF174R
MODEL C™ Feeding System
Parts Listing
Model C Mid-Line Control-Single Phase: 24190
Model C Mid-Line Control-3 Phase: 27758
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
MF174R
Description
Feeder Pan
Grill Ass’y
Feed Level Ring
Feed Level Tube
10-24 x 1-7/8" Fastener
Front Panel
Insert Ass’y
Switch Box
Switch Box Cover
Gasket
Actuator Switch
Switch Bracket
Reducing Seal
Vinyl Tubing
1 Phase
Part No.
7700
6269
8187
2508
4416-4
25046
6255
34842
6776
6777
46091
46122
7815
7814
3 Phase
Part No.
7700
6269
8187
2508
4416-4
25046
6255
7841
6776
6777
46091
46122
-------
Item
15
16
17
18
19
20
21
22
23
------
Description
Water Tight Connector
Danger Decal
Tube Support
Switch Paddle
Tube Retainer
Mylar Ass’y
Back Cover
Terminal Block
Switch Insulation
Spring (not Shown)
Gasket
Danger Decal
Pivot Bracket
Paddle Retainer
1 Phase
Part No.
24685
2527-9
14754
24248
14756
25318
25047
---1907-5
6972
6968-1
2527-25
25048
25045
3 Phase
Part No.
---2527-9
14754
24248
14756
25318
25047
34925-2
1907-5
6972
6968-1
2527-25
25048
25045
54
Parts Listing
MODEL C™ Feeding System
2883 Power Winch
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
55
Description
Input Shaft Assembly
Manual
Electric
Flange Bushing
Drive Stud
Shoulder Bolt
Pawl
5/16'' Flat Washer
Spring
Spring Washer
Intermediate Gear
Flange Bushing
Spirol Pin
Bushing
Washer
Retaining Ring
Part No.
42665
42666
2967-2
4128-1
4022-2
6672
2255-44
1543
4023
2890
3252
2960-3
2967-4
2955-1
2958-1
Item
15
Description
Drive Pinion
Part No.
2962
16
17
18
19
20
21
22
23
24
25
26
27
28
Woodruff Key
1" Bearing
Spacer
Retaining Ring
Washer
Winch Drum
Drum Shaft
Setscrew
Winch Frame
Setscrew
Cable Hook
Grease Zerk
Washer
2959
4937
4936
3556
2955-2
3723
3637
603
3719
3727
2985
24499
2499
MF174R
MODEL C™ Feeding System
Parts Listing
Miscellaneous Suspension Components
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Description
3/32" Cable
3/16" Cable
1/8" Cable
Cable lock
Small pulley
Double Eye pulley
Large pulley
3/16" Cable clamp
1/8" Cable clamp
Standard Screw Hook
Large screw hook
Pulley assembly
Ceiling hook
Handle shank
Drill adapter shaft
Winch handle pin
Winch drive tube (4’)
Winch drive tube (8’)
Telescoping drive Handle
Part No.
4973
1213
27975
14337
3004
2501
2500
732
14898
1214
2014
28429
28550
3148
3151
3761
2884-1
2884-2
47638
Item 10 and Item 12 may be ordered as a kit under part no. 2885.
Item 11 and Item 12 may be ordered as a kit under part no. 2886.
MF174R
56
Parts Listing
MODEL C™ Feeding System
Feeder Components
Standard Model C Feeder
Item
1
2
3
4
5
Description
Grill
Grill Support
Feed Level Tube
Feed Level Tube for Turkeys
Feed Level Ring
Plastic "V" Bottom Pan
Part No.
6906
6461
2508
4329
8171
Model C Feeder (Slide Top)
Item
1
3
4
5
6*
7*
8*
Description
Grill
Feed Level Tube
Feed Level Tube For
Turkeys
Feed Level Ring
Plastic "V" Bottom
Pan
Support Cap
Support Insert
(Swinging)
Grill Support
Part No.
6906
2508
4329
8171
7700
25052
28356
25051
*These Components may be ordered under
Chore-Time Part No. 25055
57
MF174R
MODEL C™ Feeding System
Parts Listing
This Page Left Blank for Notes.
MF174R
58
Made to work.
Built to last.SM
Contact your nearby Chore-Time distributor or representative for additional parts and information.
CTB Inc.
P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.
Phone (574) 658-4101 • Fax (877) 730-8825
E-mail: [email protected] • Internet: http//www.choretime.com
Printed in the U.S.A.
">