Chairs Technical Manual DentalEZ® MAKES YOUR PRACTICE PERFECT ® Chairs Specifications Speed Adjustments J/V-Generation ..........................................................i-2 J Chair®/V Chair..........................................................i-3 Simplicity by DentalEZTM..........................................i-4 Silhouette®...................................................................i-5 Advantage by DentalEZTM........................................i-6 aXcs® II..........................................................................i-7 ® Dimensions J/V-Generation.............................................................i-8 J-Chair...........................................................................i-9 V-Chair....................................................................... i-10 Simplicity.................................................................... i-11 Silhouette.................................................................. i-12 Advantage.................................................................. i-13 aXcs II......................................................................... i-14 Dip Switch Settings J/V-Gen./J-3/Silhouette/Advantage/aXcs II.......... i-15 Beep Codes J/V-Gen./J-3/Silhouette/Advantage/aXcs II.......... i-16 LED Codes J/V-Gen./J-3/Silhouette/Advantage/aXcs II.... i-17-18 Cleaning & Disinfecting All DentalEZ Chairs.......................................... i-19-20 Frequently Asked Questions In General Hydraulic chair vent lines leaking oil............... i-21 Hydraulic chair back falls overnight................. i-22 J/V Gen. or J-Chair or V-Chair Resetting soft limits............................................. i-23 Only one control works.................................... i-24 Chair beeps three times..................................... i-25 J/V Gen./J-Chair/V-Chair/Silhouette/Advantage/aXcs Chair beeps..................................................... i-26-29 Silhouette/Advantage/aXcs II Resetting soft limits............................................. i-30 aXcs Resetting soft limits............................................. i-31 Chair will not work............................................. i-32 Chair beeps (old electronics)........................... i-33 Chair beeps after new pot. install..................... i-34 J/V-Generation/J-Chair/V-Chair...................... i-35-36 Simplicity.................................................................... i-37 Silhouette/Advantage/aXcs II................................ i-38 Programming Travel Limits J/V-Generation.................................................... i-39-40 J Chair/V Chair................................................... i-41-42 Simplicity.............................................................. i-43-44 Silhouette............................................................ i-45-46 Advantage............................................................ i-47-48 aXcs II................................................................... i-49-50 Parts Lists J/V-Generation (overall)....................................... i-51 Seat Cylinder Assembly/Back............................ i-52 Covers.................................................................... i-53 Chassis Assembly................................................. i-54 Mechanical............................................................. i-55 J-Chair/V-Chair (overall)...................................... i-56 Back/Seat Cylinder Assembly............................ i-57 Covers.................................................................... i-58 Back Assembly...................................................... i-59 Chassis Assembly................................................. i-60 Mechanical............................................................. i-61 Simplicity - Exteriior Components.................. i-62 Electrical................................................................. i-63 Hydraulic................................................................ i-64 Silhouette (overall)................................................ i-65 Covers.................................................................... i-66 Mechanical............................................................. i-67 Sil.Adv./aXcs II - Chassis Assembly................. i-68 Advantage/aXcs II (overall)......................... i-69-70 Covers.................................................................... i-71 Mechanical............................................................. i-72 Wiring Schematics J/V-Generation.......................................................... i-73 J-Chair/V-Chair......................................................... i-74 Simplicity.............................................................. i-75-76 Silhouette.................................................................. i-77 Advantage.................................................................. i-78 aXcs II......................................................................... i-79 Tubing Diagram Chairs with Air Glide.............................................. i-80 Technical Manual Section I Chairs Page i-1 C H A I R S J/V-Generation® Chair S P E C I F I C A T I O N S Electrical Power: 15 amp fused Branch Circuit 115 VAC, 50/60 Hz, as applicable 220 VAC, 50/60 Hz, as applicable Duty Cycle: 3 min. ON, 5 min. OFF Shipping Weight: Chair Carton: 320 lbs. Upholstery Package: 60 lbs. Technical Manual Page i-2 Section I Chairs J-Chair® / V-Chair Electrical Power: 15 amp fused Branch Circuit 115 VAC, 50/60 Hz, as applicable 220 VAC, 50/60 Hz, as applicable Shipping Weight: J-Chair Chair Carton: 320 lbs. Upholstery Package: 60 lbs. J-Chair V-Chair 310 lbs. 60 lbs. V-Chair 1 2 3 4 A B Technical Manual Section I Chairs Page i-3 S P E C I F I C A T I O N S Simplicity by DentalEZTM Chair S P E C I F I C A T I O N S Electrical: Mechanical: Classification: Class 1, Type B Operation Mode: Duty Cycle: Intermittent, 25 sec. ON - 300 sec. OFF Supply Voltage: 115 VAC, 50/60 Hz, as applicable 230 VAC, 50/60 Hz, as applicable Fuse Type M: F1/F2 - 10A, F3 - 100mA F1/F2 - 6.3A, F3 - 63mA Control Voltage: 5VDC Min. Installation Space: 10' x 10' (3m x 3m) Base Plate Footprint: 35" x 25" (90cm x 65cm) Total Lift Capacity: 450 lbs. Max. Patient Weight: 300 lbs. Delivery System Capacity: 125 lbs. Empty Weight: 300 lbs. Package Weight: 396.9 lbs. Shipping Dimensions: 57"L x 32"H x 34"W Technical Manual Page i-4 Section I Chairs Silhouette® Chair Electrical Power: 15 amp fused Branch Circuit 115 VAC, 50/60 Hz, as applicable 220 VAC, 50/60 Hz, as applicable Shipping Weight: Chair Carton: 356 lbs. Upholstery Package: 36 lbs. Technical Manual Section I Chairs Page i-5 S P E C I F I C A T I O N S Advantage by DentalEZTM Chair S P E C I F I C A T I O N S Electrical Power: 15 amp fused Branch Circuit 115 VAC, 50/60 Hz, as applicable 220 VAC, 50/60 Hz, as applicable AD Shipping Weight: Chair Carton: 356 lbs. Upholstery Package: 36 lbs. VAN T by D AG E enta lEZ ® Technical Manual Page i-6 Section I Chairs aXcs® II Chair Electrical Power: 15 amp fused Branch Circuit 115 VAC, 50/60 Hz, as applicable 220 VAC, 50/60 Hz, as applicable Shipping Weight: Chair Carton: 356 lbs. Upholstery Package: 36 lbs. Technical Manual Section I Chairs Page i-7 S P E C I F I C A T I O N S J/V-Generation® Chair D I M E N S I O N S 76-1/2" 18-1/2" 24" 18-3/4" 10-1/8" 21-9/16" 27-3/16" 5" 4" 61-1/2" 51" 37-5/8" (high) 23-3/8" (low) 29" (high) 14-3/4" (low) 16-1/2" 26-1/8" 14-3/8" 38" Technical Manual Page i-8 Section I Chairs 15˚ 15˚ J-Chair® 19" 27.38" 20.63" 9" 23" D I M E N S I O N S 18" 24" 18" 12.25" 76" 63" 36" 41.75" 17" 15º 15º 30" 7" 11" 26" 15" 9.75" 31.5" 28.5" 38" Technical Manual Section I Chairs Page i-9 V-Chair D I M E N S I O N S 76-1/2" 19" 26-1/4" 15° 10" 25-1/2" 19" 28" 15° 57-3/4" max. 47-1/2" min. 28" max. 19" min. 13-3/4" 26-3/4" max. 24" min. Technical Manual Page i-10 Section I Chairs 31" max. 24-1/2" min. Simplicity by DentalEZTM Chair D I M E N S I O N S 76-1/2" 19" 26-1/4" 15° 10" 25-1/2" 19" 28" 15° 57-3/4" max. 47-1/2" min. 28" max. 19" min. 13-3/4" 26-3/4" max. 24" min. 31" max. 24-1/2" min. Technical Manual Section I Chairs Page i-11 Silhouette® Chair D I M E N S I O N S 76-1/2" 18-1/2" 24" 18-3/4" 10-1/8" 25-3/4" 17" 23-1/4" 21-3/4" 14-1/4" 61-1/2" 38" 51" 15º 29-1/2" 15-1/4" (HIGH) (LOW) 18-1/2" 15º Technical Manual Page i-12 Section I Chairs Advantage by DentalEZTM Chair 76.5" 18.5" 25" 10.125" D I M E N S I O N S 17" 24" 25.75" 23" 21.5" 14" 36" 61.25" 50.75" 29.25" (HIGH) 15" (LOW) 19.5" 15º 15º Technical Manual Section I Chairs Page i-13 aXcs® II Chair D I M E N S I O N S 76.5" 18.5" 25" 10.125" 17" 24" 25.75" 23.25" 21.75" 14.25" 38" 61.5" 51" 29.5" (HIGH) 15.25" (LOW) 18.5" 15º Technical Manual Page i-14 Section I Chairs 15º J/V-Generation / J-3 / Silhouette / Advantage / aXcs A DIP switch assembly, which is located at the top center of the main control board under the base cover, is used to set certain functions of the chair’s electronic control package. D I P S W I T C H — IMPORTANT — Change DIP switches only while the chair power is disconnected. Once the chair power is reconnected, the main control board will recognize any changes made. NOTE: The main control board expects at least one controller attached to the M (main) wiring connector. If there is no controller attached to either the M or A (auxiliary) connectors, the board will generate a service LED code that indicates one of the controllers needs checking. DIP Sw itch State Function #1 #2 #3 #4 #5 #6 ON Controller M is ON and the board assumes back switch controller is connected. OFF Speci al installation mode (base automatically rises when power is connected.) ON Controller A is ON and the board assumes an optional controller is connected. OFF ON OFF ON O FF ON OFF ON OFF Controller A is OFF and the board assumes no controller is connected. Function command activation signal beeps are activated. Function command activation signal beeps are silenced. Travel limits programming mode. Normal operation mode. Three-function chair mode: base, back and seat functions. Two-function chair mode: base and back/seat functions. Must be in OFF position Technical Manual Section I Chairs Page i-15 S E T T I N G S J/V-Generation / J-3 / Silhouette / Advantage / aXcs B E E P C O D E S The chair’s electronic control package is designed to sound specific beep code signals to alert the operator of certain control conditions. Understanding the beep codes enables the operator to isolate the condition and take appropriate action. Base conditions are indicated by a constant short beep; back conditions by two constant short beeps; and seat conditions by three constant short beeps. Three short beeps indicate a function is not available when its button is pressed. A constant fast beep that sounds only when a function is moved indicates a potentiometer condition. The beep code signal chart below lists the audible sound, control condition and service action to take. The codes are also prioritized letting the user know that conditions listed above the indicated code are normal. B ee p C o d e C ondition Action Constant fast beep (FB) Constant short beep (S B) Speci al i nstallati on mode (base automati cally ri ses) Base lower safety cover contacted and moved up acti vati ng swi tches (LS 2 & LS 3) Di sconnect the chai r power. Move #1 D IP swi tch to ON . Reconnect the chai r power. Move the base up and remove obstructi on under cover. Cover i s jammed Move cover a round unti l i t's free then push the cover up to make sure i t's worki ng properly. Constant (S B)(S B) Constant (SB )(SB )(S B) Constant (S B) (SB )(SB )(S B) When any control button i s pressed (except auxi li ary li ght relay) Base upper li mi t swi tch (LS 1) Reprogram the chai r's travel li mi ts. acti vated (base exceeded i ts upper travel li mi t) Back upper li mi t swi tch (LS4) acti vated Reprogram the chai r's travel li mi ts. (back exceeded i ts upper travel li mi t) Seat upper limi t swi tch (LS 5) acti vated Reprogram the chai r's travel li mi ts. (seat exceeded its upper travel limi t) Seat lower li mit swi tch (LS6) acti vated (seat exceeded its lower travel li mi t) Auxi li ary li mi t swi tch (LS7) wi re connectors unplugged Reprogr am the chai r's travel li mi ts. Make sure connectors are plugged i n securely. Auxi li ary li mi t swi tch acti vated (user i nstalled opti on) Handpi ece safety wi re connectors unplugged Determi ne where the swi tch i s i nstalled and why it was acti vated. Then appropri ately deacti vate swi tch. Make sure connectors are plugged i n securely. Handpi ece safety swi tch acti vated (user-i nstalled opti on) Determi ne where swi tch i s i nstalled and why swi tch i s acti vated. Then appropriately dea cti vate swi tch. When any control auto button i s pressed Auto posi ti on program i s not acti vated Determi ne whi ch potenti ometer i s locki ng out the auto because one or more potenti ometers programs by checking the servi ce LE D codes or by are di sconnected or out of range movi ng each functi on until a constant (FB) is si gnaled whi le the functi on i s i n moti on. Check the i ndi cated potenti ometer's wi ri ng and li nkage for proper functi on. Then check the potenti ometer resi stance and voltage. Whi le i n travel li mi ts programming mode (D IP swi tch #4 i s ON) and either auto 1 or 2 button i s pressed) Cannot program travel li mi ts because one or more potenti ometers are di sconnected or out of range Constant (FB ) Only whi le a functi on i s movi ng The potenti ometer on the acti vated movi ng function i s di sconnected or out of range Determi ne whi ch potenti ometer i s locki ng out the travel li mi ts program by checki ng the servi ce LED codes or by movi ng e ach function unti l a constant (FB) i s si gnaled whi le the functi on i s i n moti on. C heck the i ndi cated potenti ometer's wi ri ng and li nkage for proper functi on. Then check the potenti ometer's resi stance and voltage. Veri fy the suspected potenti ometer by checki ng the servi ce LE D codes. Check the potenti ometer's wi ri ng and l i nkage for proper functi on. Then check the potenti ometer's resi stance and voltage. Technical Manual Page i-16 Section I Chairs J/V-Generation / J-3 / Silhouette / Advantage / aXcs There is a three-light LED assembly on the main control board that indicates each power up mode and various service conditions the chair may encounter. The LED assembly is located at the top center of the main control board (left of the DIP switch assembly) under the base cover. The power-up codes are described in the table below. A service condition LED code chart appears on the next page. The LED codes are prioritized from top to bottom letting the user know the conditions listed above the indicated code are normal. LEGEND LED states: l = On m = Off k = Blinking (The LED nearest the main control board is number one.) LED Code Beep Code DIP Sw itch Mode P C B O A R D ●●● ❍❍● ❍● ❍ ● ❍❍ ●●● ❍❍❍ ●●● ●●● ●●● ●●● ●●● ❍❍❍ ❋ ❋ ❋ (SB) #1 On, #4 Off Normal operating #1 On, #4 On Travel limits programming (SB) (SB) (SB) (SB) (SB) (SB) constant (FB) #1 Off Special installation (base automatically rises) Technical Manual Section I Chairs Page i-17 L E D C O D E S J/V-Geneeration / J-3 / Silhouette / Advantage / aXcs LED C ode L E D C O D E S ❋ ❋ ❋ ❍❍❋ ❍❋ ❍ ❍❋ ❋ Condition Action Speci al i nstallati on mode Di sconnect the chai r power. Move #1 D IP swi tch to On. Reconnect the chair power. A /D converter fai lure Replace the chai r mai n control board. E EP ROM fai lure Replace the chai r mai n control board. Handpi ece safety wi re connectors unplugged Make sure connectors are plugged i n securely. Handpi ece safety swi tch activated (useri nstalled opti on) B ase lower safety cover contacted and moved up acti vati ng swi tches (LS2 &LS 3) Determi ne whe re the swi tch i s i nstalled and why it was acti vated. Then appropri ately deacti vate the switch. Move base up and remove obstucti on under the cover. ● ❍❍ C over i s jammed Move the cover around unti l i t's free, then push the cover up to make sure i t's worki ng properly. ● ● ❍ B ase upper li mi t swi tch (LS1) acti vated Reprogram the chai r's travel li mi ts. (base exceeded i t's upper travel li mi ts) B ack upper l i mi t swi tch (LS 4) acti vated Reprogram the chai r's travel li mi ts. (back exceeded i ts upper travel li mi t) S eat upper li mi t swi tch (LS5) acti vated (seat Reprogram the chai r's travel li mi ts. exceeded i ts upper travel li mi t ● ❍● S eat lower li mi t swi tch (LS6) acti vated (seat exceeded i ts lower travel li mi t A uxi li ary li mi t swi tch (LS7) wi re connectors unplugged Reprogram the chai r's travel li mi ts. Make sure connectors are plu gged i n securely. ❍● ❍ A uxi li ary li mi t swi tch acti vated (user-i nstalled opti on) B ase potenti ometer (P 1) i s di sconnected or ❍❍● Only whi le base i s moving out of range B ack potenti ometer (P 2) i s di sconnected or ❍● ● Only whi le back i s movi ng out of range S eat potenti ometer (P 3) i s di sconnected or ● ● ● Only whi le seat i s movi ng out of range C ontroller M (mai n) wi ll not cali brate Make sure a controller i s connected to the M wi ri ng. If only one controller i s used, i t should be connected to M. ❋ ❍ ❍ C ontroller A (auxi li ary) wi ll not calibrate ❍❍● ❍● ● When chair i s i dle ● ● ● When chair i s i dle ❍❍❍ Di sconnect and reconnect chai r power forci ng controller cali brati ons. Replace controller if i t still wi ll not cali brate. Check wiring for breaks or loose connections. Check for stuck swi tches. If a controller i s not connected to A, change #2 DIP swi tch to OFF so i t wi ll not cali brate. ❋ ❍ ❋ When chair i s i dle Determi ne where the swi tch i s i nstalled and why it was acti vated. Then appropri ately deacti vate the switch. Check the base potenti ometer's wi ri ng and li nkage for proper functi on. Then check i ts resi stance and voltage. Check the back potentiometer's wi ri ng and li nkage for proper functi on. Then check i ts resi stance and voltage. Check the seat potenti ometer's wi ri ng and li nkage for proper functi on. Then check i ts resi stance and voltage. Check wiring for breaks or loose connections. Check for stuck swi tches. B ase potenti ometer (P 1) i s di sconnected or out of range B ack potenti ometer (P 2) i s di sconnected or out of range S eat potenti ometer (P 3) i s di sconnected or out of range Normal Di sconnect and reconnect chai r power forci ng controller cali brati ons. Replace controller if i t still wi ll not cali brate. Check the base potenti ometer's wi ri ng and li nkage for proper funci ton. Then check i ts resi stance and voltage. Check the back potentiometer's wi ri ng and li nkage for proper functi on. Then check i ts resi stance and voltage. Check the seat potenti ometer's wi ri ng and li nkage for proper functi on. Then check i ts resi stance and voltage. Technical Manual Page i-18 Section I Chairs Section VI Care J/V-Generation™ Chair All DentalEZ Chairs Chair Upholstery — WARNING — Improper cleaning and disinfection techniques could lead to cross-contamination. Therefore, prior to each use, properly clean and disinfect the chair's exterior in accordance with normal dental procedures. Before attempting to clean or disinfect the DentalEZ Chair, please read the following instructions carefully. — NOTICE — The upholstery cleaning/disinfecting information contained in this Section is not a guarantee but represents highly recommended procedures obtained from the upholstery manufacturers. Cleaning — IMPORTANT — Pay strict attention to all the cleaning product manufacturer's warnings and cautions. Because any cleaning product may be harmful or irritating: ✔ Use protective gloves and eye protection in a well ventilated area. ✔ Do not inhale or swallow any cleaning product. ✔ Protect surrounding surfaces and clothing from exposure. When using strong cleaning agents, such as bleach or alcohol, it is advisable to first test them in an inconspicuous area to be certain they will not damage the upholstery, plastic or metal surfaces of the J/VGeneration Chair. (Results may vary under actual conditions.) — CAUTION — Cleaning agents, other than household bleach or rubbing alcohol, may contain harsh or unknown solvents. Also, these other cleaning agents are subject to formula changes made by the manufacturer without notice. 20 Installation, Operation and Care Manual Technical 1. To remove light soil: a. Prepare a solution comprised of one part household dishwashing liquid and nine parts warm water. b. Apply the dishwashing liquid solution to the upholstery using a sponge or soft, damp cloth. If necessary, a soft bristle brush may be used. c. Using a soft cloth dampened in clean water, wipe away any residue and dry. 2. To remove heavy soil: a. Dampen a soft, white cloth with lighter fluid (naphtha) and rub the area gently. b. Using a soft cloth rinse thoroughly with clean water and pat surface dry. 3. To remove stains using bleach: a. Prepare a solution comprised of one part household bleach (sodium hypochlorite) and nine parts water. b. Apply the bleach solution to the stain using a dampened, soft, white cloth. c. Allow the bleach solution to puddle on the affected area, or apply a bleach solution-soaked cloth to the area for approximately 30 minutes. d. Using a soft cloth dampened in plain water, rinse the treated area thoroughly to remove any bleach residue. 4. To remove stains using alcohol: a. Dampen a soft, white cloth with rubbing alcohol and rub the stain gently. b. Using a soft cloth dampened in clean water, rinse the treated area thoroughly to remove any alcohol residue and pat dry. 5. To restore luster: a. Apply a light coat of spray furniture wax containing lemon. b. Wait 30 seconds and lightly buff the surface using a clean, white cloth. Manual Section I Chairs Page i-19 C L E A N I N G D I S I N F E A C N T D I N G Section VI Care C L E A N I N G D I S I N F E A C N T D I N G All DentalEZ Chairs Ultraleather™ Spot clean with mild soap and water Air dry or dry quickly with warm setting of a hair dryer For stubborn stains, use mild solvent For extremely stubborn stains, an alcoholbased solvent can be used Dry cleanable by conventional methods using commercial dry cleaning solvents Ultraleather is a trademark of Ultrafabrics, LLC. Plastic and Coated Metal Surfaces — CAUTION — NEVER use abrasives or petroleum-based cleaners on any plastic or coated metal surfaces unless otherwise specified. 1. To remove ordinary dirt: a. Prepare a soapy solution comprised of household dishwashing liquid and water. b. Using a soft cloth or sponge, apply this soapy solution to the plastic and coated metal surfaces. NOTE: To remove heavier dirt, apply Formula 409® or Fantastik ® Spray Cleaner. c. Wipe area dry immediately using a soft cloth. 2. To remove stubborn stains: a. Apply a mild abrasive such as toothpaste or liquid tooth polish using a soft, white cloth. b. Using a chamois or moist sponge, remove all traces of the mild abrasive. c. Dry the area thoroughly to prevent marking. Formula 409 is a registered trademark of the Clorox Company. Fantastik Spray Cleaner is a registered trademark of the Texize Division of Dow Products, Inc. Metal Surfaces and Chrome Parts For ordinary dirt, fingerprints, etc., use a non-abrasive, all-purpose cleaner. Disinfecting Upholstery The J/V-Generation Chair's upholstery is comprised of material from the following manufacturers: MOR-CARE™ Collection from MORBERN MOR-GUARD from MORBERN was developed to meet the increased demands of hospital, contract and institutional use. Offers enhanced resistance to most common chemicals used for sterilization and cleaning in medical environments. Contains both an antibacterial and antimicrobial agents to provide resistance to a wide range of bacteria. Naugahyde® BeautyGard™ from UNIROYAL Naugahyde brand fabrics, Spirit II and Neochrome II with advanced BeautyGard contains an agent to protect it against bacterial and fungal microorganisms. This product has been formulated to achieve a superior level of disinfectability with disinfectant products containing sodium hypochlorite (common household bleach) diluted 1:10. Mayfair/Savoy with Permablok3® from Spradling® Mayfair/Savoy fabrics with Permablok advanced vinyl protection contain an antimicrobial and antibacterial protection on an anti-stain finish that is easily cleaned. Mayfair/Savoy with Permablok provides exceptional disinfectability using a wide range of cleaning products. Ultraleather™ from Ultrafabrics, LLC Disinfect with a 5:1 non-chlorinated bleach solution Potentially toxic aftercare not required MOR-CARE is a trademark of Morbern, USA Inc. Naugahyde is a registered trademark and BeautyGard is a trademark of Uniroyal Engineered Products, Inc. Permablok 3 is a registered trademark of Spradling International, Inc. All Other Chair Surfaces Cavicide™ is recommended for disinfecting all other surfaces of the J/V-Generation Chair. The use of any disinfectant, other than Cavicide, may cause premature staining, discoloration or damage to the J/VGeneration Chair's materials. Cavicide is a trademark of Micro Aseptic Products, Inc. Technical Manual Page i-20 Section I Chairs J/V-Generation™ Chair 21 Replace with PN: 3802-110. Plastic Are the vent Metal line fittings plastic or metal? Replace with PN: 1117-135, 2533-057. FAQ #16 Why are the hydraulic chair vent lines leaking oil? All DentalEZ Chairs Technical Manual Section I Chairs Page i-21 A S F K R E E D Q U Q E U N E S T T L I Y O N S A S F K R E E D Q U Q E U N E S T T L I Y O N S Page i-22 Technical Manual Section I Chairs Fix/repair leak/hose. Replace touch pad/ foot control/harness.* Measure voltages of touch pad or foot control. Correct Are the voltages correct per the tech tip chart, "Understanding Chair Control Device"? Not Correct Call Tech Service.* Yes Are there any signs No of oil leaking? *Call Tech Service for information & correct PNs. (1-866-DTE-INFO) Replace back cylinder.* Pull down on the Yes chair back. Does No oil leak into the clear vent line? Place the chair back in its full upright position. No Yes Then unplug the chair power overnight. Does the back still fall? FAQ #41 Why does the hydraulic chair back fall overnight? All DentalEZ Chairs J/V-Generation / J-3 / V-Chair How are soft limits reset? (New Electronics, 3-Function) 1. Disconnect power to the chair. Then remove the pump cover. 2. Flip dip switch #4 to the ON position (away from the board). 3. Reconnect power to the chair. UP LIMITS a. Using the manual buttons, raise the base until the chair starts beeping. b. Lower the base until the chair stops beeping. Then lower the base a little more so that it is not too close to the safety limit switch. c. Raise the back until the chair starts beeping. d. Lower the back until the chair stops beeping. Then lower the back a little more so that it is not too close to the safety limit switch. e. Raise the toe of the seat until the chair starts beeping. f. Lower the toe of the seat until the chair stops beeping. Then lower the seat a little more so that it is not too close to the safety limit switch. g. Press and release auto button #1, but do not hold. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) DOWN LIMITS a. Put your foot on the base plate of the chair under the base. Then lower the base until the base cover touches your foot and the chair starts beeping. b. Raise the base until the chair stops beeping. Then raise the base a little more. c. Lower the back all the way down. (It will not beep .) Then raise the back slightly. d. Lower the toe of the seat until the chair starts beeping. Then raise the toe of the seat until the chair stops beeping. Then raise the toe a little more. e. Press and release auto button #2, but do not hold. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) 4. 5. 6. 7. Disconnect power to the chair. Flip dip switch #4 to the OFF position. Reconnect power to the chair and replace the pump cover. Using the manual buttons, set the chair to a desired position. Then press and hold an auto button for appoximately 5 seconds. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) Repeat this step to set a total of 8 auto positions (4 A-green LED and 4 B-yellow LED). FAQ #2 Technical Manual Section I Chairs Page i-23 A S F K R E E D Q U Q E U N E S T T L I Y O N S A S F K R E E D Q U Q E U N E S T T L I Y O N S Page i-24 Section I Chairs Technical Manual Replace board in foot control. PN: 3801-763 Yes Replace control board in control head. PN: 3801-763 nections. Are any found? Check harness to control Yes for breaks or loose con- No Plug switches in individually, reset chair each time to determine which switch is bad and replace. Traditional unit, PN: 3801-986; Euro style, PN: 3802-137 Replace harness. PN: 3801-768 Replace control board. PN: 3801-765 Remove acorn nuts from Yes Was chair manufactured No prior to July, 2003? No Check wires from control for frays, breaks or loose Yes connections. Are any found? Replace control board. PN: 3801-765 FAQ #31 Replace covers. Have a nice day! & reset char. Do LEDs # start blinking? back side of control board, Yes reset 25 pin "D" connector No Replace harness. PN: 3801-768 Yes Check "A" harness to control board for No loose connections or broken wires. Are any found? Replace control switch. Foot switch, PN: 3625-548; J/V Gen TP membrane, PN: 3801-986; J-3, Right TP - PN: 3801-894, Left TP - PN: 3801-895 No Does chair beep when Yes control is activated? Move foot switch to "M" harness & reset chair. No Does LED #1 blink? Unplug both switches Yes from board in control No head and reset chair. Do LEDS start blinking? touchpads on the control head? Replace harness.* & #3 blinking? Yes Are LEDs #1 No Is second control Unit on unit or a Foot Switch foot switch? One Is there one or two Two Replace left side switch panel. PN: 3801-895 Unplug the membrane in the control from the No board and reset chair. Yes Do LEDs #1 & 3 start blinking? Replace membrane switch. Standard - PN: 3801-986; New Euro - PN: 3802-137 Plug switches in one at a time, reset chair each time to determine which switch is bad & replace. J-Chair - left PN: 3801-895, right PN: 3801-894; V-Chair - left PN: 3801-914, right PN: 3801-913; JV Generation - PN: 3517-140 Replace right side switch panel. PN: 3801-894 * For part # information contact Tech Service at 1-866-DTE-INFO. Replace harness. PN: 3801-768 Replace board. PN: 3801-763 No and reset chair. Does LED #? start blinking? Yes control board Take board from back, plug it in by reset chair. Does LED #1 start blinking? Unplug switch harness Yes from board in back & No Yes Plug in left side switch & unplug No right side switch panel & reset chair. Does LED #1 blink? back cushion, unplug Yes Remove left side switch panel & reset No chair. Does LED #1 blink? blinking? Yes Is LED #1 No Why is only one control working? (3-Function, w/2 Controls) J/V-Generation / J-3 / V-Chair Is seat in full up or down position? Section I Chairs FAQ #46 Remove the seat cushion Unplug chair and plug in No connectors. Reset chair. Yes and unplug the chair. Remove the connectors Does beeping stop? No from safety limit switches Yes in center of the seat area. Replace seat cushion. Using paper clips, jump With electrical There is a break Have a nice day! across connectors. Reset meter, do continuity in the wires. chair. Does beeping stop? check on safety limit Replace wire switches to determine harness, which switch has gone PN:3801-768. out. Order replacement PN: 3801-431. Reprogram the soft limits. No Run seat up. Does Yes beeping stop? Down Remove seat cushion and check the harness on the Yes safety limit switches in the No center of the seat area. Are connectors plugged in? No Run seat down. Does beeping stop? Reprogram the soft limits. Yes Up Why is chair beeping three times? J/V-Generation / J-3 / V-Chair Technical Manual Page i-25 A S F K R E E D Q U Q E U N E S T T L I Y O N S Page i-26 1 beep and a pause Click Here! 1 Beep & a Pause 2 beeps and a pause Click Here! 2 Beeps & a Pause 3 beeps and a pause Click Here! Is beeping 1 beep and a 3 Beeps & a Pause pause, 2 beeps and a pause or 3 beeps and a pause? FAQ #7 A S F K R E E D Q U Q E U N E S T T L I Y O N S Why is the chair beeping? J/V-Generation / J-3 / V-Chair / aXcs II / Silhouette / Advantage Technical Manual Section I Chairs Section I Chairs No Bypass safety switch. Does Yes beeping stop? No Replace safety switch. PN: 3801-431 Reset limits and adjust speeds as necessary. No Run base down. Reset connection Yes to safety switch. Reset power. Does beeping start? Yes No Bypass safety switch. Will base run down? Reset soft limits, reprogram auto functions (all 8) and adjust speeds as needed. Replace control board. PN: 3801-765 No prior to July, 2003? Was chair Yes manufactured Yes Repair or replace harness. PN: 3801-768 FAQ #7A Replace control board. PN: 3801-765 No prior to July, 2003? No Check wires from the safety switch Yes to the control board. Are any broken or pulled from connectors? No beeping stop? Bypass safety Yes switch. Does No beeping stop? Yes Release cover. Does Yes safety switches? Is safety cover No stuck up activating Yes Was chair manufactured Replace safety switch. PN: 3801-431 Determine and repair cause of sticking cover. Check base safety circuit for loose or broken wires. Repair or replace harness. PN: 3801-768 Unplug chair, remove "D" connector on P4 on the control board and remove No Yes acorn nuts on back side of the conrol board, reset "D" connector, then reset power plug. Does beeping stop? Check voltage across the black No and white wires. Is there 2.188 VDC ± .150? Unplug chair, remove "D" connector on P4 on the control board and remove acorn Yes nuts on back side No of conrol board, reset "D" connector, then reset power plug. Does base run down? Replace control board. PN: 3801-765 Replace safety switch. PN: 3801-431 On control, will No base down work? Check wires from the safety switch Yes to the control No board. Are any broken or pulled from connectors? Repair or replace harness. PN: 3801-768 Reset soft limits, reprogram auto functions (all 8) and adjust speeds as needed. beeping stop? Run base Yes down. Does Yes limit switch. Is it activated? Yes Check the base up safety No (1 beep and a pause) Why is the chair beeping? J/V-Generation / J-3 / V-Chair / aXcs II / Silhouette / Advantage Technical Manual Page i-27 A S F K R E E D Q U Q E U N E S T T L I Y O N S Page i-28 Check the wires and connections from the switch to the control board for broken wires, loose connections or pins backed out of connectors. Repair as needed or replace the harness. PN 3801-768 Replace safety switch. PN: 3801-431 No Does beeping stop? Yes Bypass safety switch. Reset soft limits, reprogram auto functions (all 8) and adjust speeds as needed. Yes Technical Manual Section I Chairs Reset soft limits, reprogram auto functions (all 8) and adjust speeds as needed. Replace safety switch. PN: 3801-431 Yes Yes Was chair manufactured No prior to July, 2003? No Check wires from safety switch to control board. Yes Are any broken or pulled from connectors? Yes Do a continuity check on safety limit switch. No Does it read closed? Unplug chair, remove "D" connector on P4 on the control board and remove Yes acorn nuts on back side No of conrol board, reset "D" connector, then reset power plug. Does beeping stop? Bypass safety switch. Does No beeping stop? Run back down. No Does beeping stop? back down work? No On control, will Yes Is it activated? the back up Yes Check safety limit switch. No (2 beeps and a pause) FAQ #7B Replace control board. PN: 3801-765 Repair or replace harness. PN: 3801-768 Replace back up safety switch. PN: 3801-431 A S F K R E E D Q U Q E U N E S T T L I Y O N S Why is the chair beeping? J/V-Generation / J-3 / V-Chair / aXcs II / Silhouette / Advantage Section I Chairs Reset soft limits, reprogram auto functions (all 8) and adjust speeds as needed. Yes prior to July, 2003? No Was chair manufactured No Replace control board. PN: 3801-765 Reset soft limits, reprogram auto functions (all 8) and adjust speeds as needed. Unplug chair, remove "D" connector on P4 on control board and remove Yes acorn nuts on back side of conrol No board, reset "D" connector, then reset power plug. Does beeping stop? Replace control board. PN: 3801-765 Repair or replace harness. PN: 3801-768 Using control, does seat up No function run? Yes Check seat safety No limit switches. Are either activated? Run the seat up. No Does the Yes beeping stop? Check wires from safety Yes switch to control board. Are any broken or pulled from connectors? No beeping stop? Bypass safety Yes switch. Does function run? Using control, or down? Up Is seat up Down Yes does seat down No Replace safety switch. PN: 3801-431 Run seat the down off limit, reset the soft limits, reprogram the autos (all 8) & adjust speeds as needed. Yes (3 beeps and a pause) Yes No Check the wires and connections from switch to the control board Yes for broken wires, loose connections or pins backed out of connectors. Are any found? Do a continuity check on safety No limit switch. Does it read closed? Why is the chair beeping? FAQ #7C Replace harness. PN: 3801-768 Replace switch or switches as needed. PN: 3801-431 J/V-Generation / J-3 / V-Chair / aXcs II / Silhouette / Advantage Technical Manual Page i-29 A S F K R E E D Q U Q E U N E S T T L I Y O N S aXcs II / Silhouette / Advantage A S F K R E E D Q U Q E U N E S T T L I Y O N S How are soft limits reset? (New Electronics, 2-Function) 1. Disconnect power to the chair. Then remove the pump cover. 2. Flip dip switch #4 to the ON position (away from the board). 3. Reconnect power to the chair. UP LIMITS a. Using the manual buttons, raise the base until the chair starts beeping. b. Lower the base until the chair stops beeping. Then lower the base a little more so that it is not too close to the safety limit switch. c. Raise the back until the chair starts beeping. d. Lower the back until the chair stops beeping. Then lower the back a little more so that it is not too close to the safety limit switch. e. Press and release auto button #1, but do not hold. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) DOWN LIMITS a. Put your foot on the base plate of the chair under the base. Then lower the base until the base cover touches your foot and the chair starts beeping. b. Raise the base until the chair stops beeping. Then raise the base a little more. c. Lower the back all the way down. (It will not beep .) Then raise the back slightly. d. Press and release auto button #2, but do not hold. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) 5. 6. 7. 8. Disconnect power to the chair. Flip dip switch #4 to the OFF position. Reconnect power to the chair and replace the pump cover. Using the manual buttons, set the chair to a desired position. Then press and hold an auto button for appoximately 5 seconds. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) Repeat this step to set a total of 3 auto positions. FAQ #4 Technical Manual Page i-30 Section I Chairs aXcs A S F K R E E D Q U Q E U N E S T T L I Y O N S How are soft limits reset? (Old Electronics, 2-Function) 1. 2. 3. 4. Disconnect power to the chair. Then remove the pump cover. Remove the white wire on JP5 on the control board. Install a jumper on the two pins on JP5. Reconnect power to the chair. UP LIMITS a. Raise the base until the chair starts beeping. b. Lower the base until the chair stops beeping. Then lower the base a little more so that it is not too close to the safety limit switch. c. Raise the back until the chair starts beeping. d. Lower the back until the chair stops beeping. Then lower the back a little more so that it is not too close to the safety limit switch. e. Press and release auto button #1, but do not hold. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) DOWN LIMITS a. Put your foot on the base plate of the chair under the base. Then lower the base until the base cover touches your foot and the chair starts beeping. b. Raise the base until the chair stops beeping. Then raise the base a little more. c. Lower the back all the way down. (It will not beep .) Then raise the back slightly. d. Press and release auto button #2, but do not hold. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) 5. 6. 7. 8. Disconnect power to the chair. Remove the jumper on JP5 and reinstall the white wire. Reconnect power to the chair and replace the pump cover. Using the manual buttons, set the chair to a desired position. Then press and hold an auto button for appoximately 7 seconds. (A short beep will sound when the button is pressed, another beep will sound when the button is released.) Repeat this step to set a total of 3 auto positions. FAQ #3 Technical Manual Section I Chairs Page i-31 A S F K R E E D Q U Q E U N E S T T L I Y O N S Page i-32 wire on JP7 on the control board to the gray wire at the back potentiometer. Is there an open circuit? Using a voltmeter, do a continuity Technical Manual Section I Chairs Replace interface board. PN: 3801-661 No Measure voltage across the two outside pins at JP104. Yes Is there 5 VDC? No Measure voltage across the two outside pins at JP103. Yes Is there 5 VDC? Replace back potentiometer. PN: 3801-546 No Inspect the wires from the controller to the control board. No FAQ #14 Replace the membrane PN: 3801-844, or if needed, the complete controller PN: 3801-644. Voltage is going from controller to control board. Inspect connections and wires. Then refer to the Control Not Working chart or call Techincal Support, 1-866-DTE-INFO. Replace potentiometer. PN: 3801-546, Back PN: 3801-435, Base Have electrician provide 115V. Check for breaks or loose connections from back and base potentiometers to control board. Is there 5K± 10%? Do same test on Yes No base potentiometer. Replace control board. PN: 3801-541 receptacle. Is there 115V? Yes Using a voltmeter, check No Using a voltmeter, check Yes fuses. Do they check good? Replace base potentiometer. PN: 3801-435 Does chair beep when a button Yes is activated on the controller? Replace control board. PN: 3801-541 No No Using a voltmeter, do an ohms reading across pins 1 & 3 (two outside) on Yes thebpack potentiometer. Is there 5K± 10%? Take ohms reading across terminals 2 & 3 and terminals Yes 1 & 3. Is there 5K± 10% on either potentiometer? Measure voltage on the Yes black wire at controller. Is there 5 VDC? No Reset soft limits. Make sure both gears are turning on the base potentiometer. If membrane-style back potentiometer, make sure actuator is pointing toward toe of chair. back and base Yes Check potentiometers. Are No either at full rotation? No Replace fuse. PN: 3801-519 Does control board No click when powered up? Immediately How fast? 45 Sec. Yes Yes check between the brown/black Could be wire or safety switch issue. Replace control board. PN: 3801-541 No does chair beep? Yes Engage safety cover start beeping? No Does chair Yes Why is the chair not working? (3 auto buttons) aXcs Section I Chairs * Contact Tech Service at 1-866-DTE-INFO. Check for loose prongs on the control board. Replace board as needed: E3000 with back switches - PN: 3801-411; E3000 w/o back switches and aXcs interface board - PN: 3801-661; replacement control board - PN: 3801-541or upgrade chair to new electronics.* Are there any wire brakes Yes from either the base or back potentiometer to the control board? No Replace potentiometer: Base: PN: 3801-435 Back: E3000 spiral bar PN: 3801-430; all other E3000 - PN: 3801-546; aXcs Chair (3 autos) PN: 3801-662 or upgrade chair to new electronics.* If unplugged, secure plugs. If switch is bad, replace switch: for back switch PN: 3801-444; Base or Safety PN: 3801-431 FAQ #15 Replace harness: E3000 with back switches PN: 3801-438; E3000 w/o back switches or aXcs Chair PN: 3801-570 Are any safety switches No Yes unplugged or activated? Yes Reset power. Wait 45 No sec. to 1 min. Does chair start beeping? 45 Sec. How soon? Immediately Check connections Does the sum of the ohms on all safety switches across leads 1 & 2 added and potentiometers. Yes Is there continuity from to the sum of the ohms brown/black wire at JP7 No Yes across leads 2 & 3 equal the No on board to gray wire reading across leads 1 & 3? at back potentiometer? Why is the chair beeping? (old electronics) aXcs Technical Manual Page i-33 A S F K R E E D Q U Q E U N E S T T L I Y O N S Page i-34 After 45 secs. Technical Manual Section I Chairs Check all connections for proper placement and reset chair, then reprogram soft limits. No Does JP7 on control board have connector Yes with two brown wires and a purple wire? Correct connections, reset chair and reprogram soft limits if needed. No No Remove the safety cover, reset the safety switches and determine the cause of the safety cover activation. Yes Are the safety switches activated? FAQ #39 Place chair in programming mode for soft limits and reprogram the soft limits. Are either of the No safety limits activated? Replace main harness. PN: 3801-438 (E-3000 with back switches) or PN: 3801-570 Yes Replace interface board. PN: 3801-661 Yes at JP7 and JP102. Are the prongs loose? Check the prongs Using a volt meter, do a continuity check between Yes the brown/black wire at JP7 No and the gray wire at the back potentiometer. Is there continuity? No on the control board Contact Technical Service for electronic upgrade information. 1-866-DTE-INFO Connect the wires properly and reset the chair. Replace the potentiometer: Base - PN: 3801-435; Back spiral bar type PN: 3801-430; All others - PN: 3801-546 Does the chair start beeping Immediately immediately or after 45 seconds? Does JP102 have a connector with blue Yes and yellow wires? Check the connections on the protentiometers. Base has orange No wire up and back should be to the outside of the chair. Are they both connected properly? Using a volt meter, take Yes an ohms reading across pins No 1 & 3 on both potentiometers. Is there 5k ohms? Yes A S F K R E E D Q U Q E U N E S T T L I Y O N S Why does the chair beep after installing a new potentiometer? (E-3000/aXcs) aXcs ™ Section VII User Service Information Chair J/V-Generation / J-Chair /J/V-Generation V-Chair Control Valve Speed Adjustment • Phillips Screwdriver • Flat-head Screwdriver • Safety Glasses 1. Raise the chair base to its full UP position. 2. Take off the base (pump) cover by removing and retaining the four Phillips-head screws that attach it to the base plate. NOTE: Adjustable flow control valves, located in the hydraulic control valve, are used to set the chair function speeds. The base and back cylinders are single acting cylinders. They have two flow control valves each (UP and DOWN) to control their speeds. The seat cylinder is double acting and requires four flow adjustment valves. Valves marked (PWR) are for incoming fluid . Valves marked (RET) are for outgoing fluid. The (RET) valves are adjusted first to set a gross speed and the (PWR) valves are used for fine tuning the speeds. Once the (RET) flows have been set, they should not be readjusted. Wear safety glasses while adjusting the valve. Flow control valves should not be turned out farther than the top of their heads being even with the valve body surface. Adjustment of the flow control valves beyond the valve body surface may result in oil leakage with uncontrolled motion of the chair and the possibility of a valve being ejected from the valve body. a. Move the base up and down adjusting the flow controls until it takes 12 seconds for the base to move either up or down the full travel. b. Move the back up and down adjusting the flow controls until it takes 12 seconds for the back to move either up or down the full travel. Function times given are based on a 200-pound person sitting in the chair. UP (RET) DOWN (PWR) CV4 UP (PWR) DOWN (RET) SEAT DentalEZ Group 2500 Highway 31 South Bay Minette, AL 36507 Tools Required: — WARNING — CV3 FLOW INC. DEC. UP DOWN BACK UP DOWN Hydraulic Valve 28 CV2 CV1 BASE Installation, Operation and Care Manual Technical Manual Section I Chairs Page i-35 S P E A E D D J U S T M E N T S Section VII User Service Information J/V-Generation / J-Chair / V-Chair S P E A E D D J U S T M E N T S c. Adjust the UP (PWR) and DOWN (PWR) flow adjustment screws all the way open (counterclockwise). The valves are open when the top of the screws are approximately level with the valve body. d. Adjust the UP (RET) and DOWN (RET) flow adjustments all the way closed (clockwise). NOTE: With the flow adjustments closed all the way, the seat may not move at all until the valve is adjusted open a little. e. Move the seat up or down while opening the corresponding (RET) flow adjustments. f. Continue adjusting the flows until the seat moves from its full up and down positions in about seven seconds both ways. g. Adjust the UP (PWR) and DOWN (PWR) flow adjustment screws all the way closed (clockwise). h. Move the seat up or down while opening the corresponding (PWR) flow adjustments. i. Continue adjusting the flows until the seat moves from its full up and down positions in about nine seconds both ways. 3. Raise the chair base up. 4. Replace the base (pump) cover. Technical Manual Page i-36 Section I Chairs J/V-Generation™ Chair 29 Simplicity S P E A E D D J U S T M E N T S TURN SCREW COUNTERCLOCKWISE TO INCREASE SPEED/CLOCKWISE TO DECREASE SPEED. BASE DOWN BACK DOWN TV4 TV2 TV6 BASE UP TV1 TV3 TV5 BACK UP BACK POWER BACK RETURN BASE POWER/RETURN Technical Manual Section I Chairs Page i-37 Silhouette / Advantage / aXcs II S P E A E D D J U S T M E N T S DOWN FLOW BACK CV2 DEC. INC. UP DOWN CV1 BASE Technical Manual Page i-38 Section I Chairs DentalEZ Group 2500 Highway 31 South Bay Minette, AL 36507 UP Section VII User Service Information J/V-Generation™ Chair J/V-Geneneration Programming Travel Limits Tools Required: • Phillips Screwdriver • Tape Measure NOTE: The upper and lower travel limit values specified are factory settings. Values within the ranges are valid depending on specific applications. Different travel limit values may be required to achieve adequate clearance for accessories attached to or near the chair. NOTE: Any one of the two possible controls con- nected to the chair can be used to set the travel limits. — WARNING — Disconnect the chair power when indicated. 1. Raise the chair base and seat to their full UP position, and place the chair back in a halfway position. 2. Disconnect the chair power. 3. If the upholstered seat was installed, take it off by unsnapping the decorator plastic cover caps on the back and front of the chair seat mount casting and removing and retaining the 1/4-20 x 5/8" screws with plastic caps from the back and front of the chair seat cushion. 4. Take off the base (pump) cover by removing and retaining the four Phillips-head screws that attach it to the base plate. 5. On the main control board, flip the #4 DIP switch to the ON position. (This will place the chair in its travel limits programming mode when the chair’s power is reconnected.) 7. Perform the following steps to program the upper limits: a. Move the base up until the distance between the bottom of the chair mount casting and the top of the cantilever support casting measures between 23-1/4" and 23-3/8". b. Move the back up until the distance between the edge of the slider block bracket and the front edge of the slider block measures between 10" and 10-1/8". c. Move the seat up until the distance between the chair mount casting and the bottom edge of the seat mount casting measures between 9-1/2" and 9-5/8". Step 7a Chair Mount Casting Step 7c Chair Mount Casting Seat Mount #4 DIP Switch Main Control Board Cantilever Support Casting Slider Block Bracket Step 7b NOTE: All three LEDs on the board will light up five times, along with a short beep each time, to indicate the chair is in its travel limits programming mode. Slider Block 6. Reconnect the chair power. 26 Installation, Operation and Care Manual Technical Manual Section I Chairs Page i-39 P R O G R A M M I N G T R A V E L L I M I T S Section VII User Service Information J/V-Geneneration P R O G R A M M I N G T R A V E L L I M I T S d. Press and release the auto #1 button on a control. — CAUTION — Do not press the auto button for more than one second. NOTE: A short beep will sound when the button is pressed, another will sound when the button is released. The second beep indicates the travel limits have been stored. b. Move the back down until the distance between the edge of the slider block bracket and the front edge of the slider block measures between 4" and 4-1/8". c. Move the seat down until the distance between the chair mount casting and the bottom edge of the seat mount casting measures between 6-1/8" and 6-1/4". d. Press and release the auto #2 button on a control. 8. Perform the following steps to program the lower limits: a. Move the base down until the distance between the bottom of the chair mount casting and the top of the cantilever support casting measures between 10" and 10-1/8". Step 8a Step 8c Seat Mount Chair Mount Casting — CAUTION — Do not press the auto button for more than one second. NOTE: A short beep will sound when the button is pressed, another will sound when the button is released. The second beep indicates the travel limits have been stored. 9. Disconnect the chair power. 10. Flip the #4 DIP switch back to the OFF position. (This will place the chair back into its normal operating mode.) 11. Reconnect the chair power. Chair Mount Casting NOTE: If a limit was adjusted to accommodate an accessory, make sure the resulting clearance is sufficient. Cantilever Support Casting Step 8b 12. Move each function to their programmed limits to verify they have been properly set. (Each function should stop before activating a limit switch or reaching a physical stop.) Slider Block Bracket Slider Block 13. Replace the pump cover using the four Phillips-head screws previously removed. 14. Replace the seat using the four 1/4-20 x 5/8" screws with plastic caps previously removed. 15. Reprogram the auto positions. Technical Manual Page i-40 Section I Chairs J/V-Generation™ Chair 27 J-3 Chair ��������������������������������������������� �������������������� ������������������������������������ ������������������������������������������������������� ������������������������������������������������������� �������������������������������������������������������� � �������������������� � ������������ ���������������� ������������������������������� ��������������������������������������������������������� ������������������������������������������ �� ���������������������������������������������� ����������������������������������������������� ��������� �� ��������������������������� �� �� �������������������������������������������� ��� ������������������������������������������ ����������������������������� ��������������� �������������������������������������������� ������������������������������������������� ��������������������� ������������������������ �� �������� ���������������������������������� ������������������������������������������� ��������������������������������� �� ������������������������������������������ ����������������������������������������������� ������������������������������������������� ��������������������������������������� ������������� ������������ ����� �� ������������������������������������������ ������������� �� ����������������������������������� ��������������������� ���������� �������������������������������� ����������������������������������� ���������������������������� �� ������������������������������������������� ����������������������������������������� ���������������� ��������������������������� ��������������������������������� �� ����������������������������������� ��������������������������������������� ����������� ����������������������� ������������������������������������� ������� ������� ����� ����� ������� ���������� ������� ������� ������� ����� ����� ������� ���� ����� ���������������������� ����������������������������������������������� ���������������������������������������������������������� ��������������������������������������������������� ��� �������������������������� ���������������������� Technical Manual Section I Chairs Page i-41 P R O G R A M M I N G T R A V E L L I M I T S J-3 Chair P R O G R A M M I N G T R A V E L L I M I T S �� ����������������������������������������� �������� ������������������������������������� ���������������� ������������������������������������������������ �������������������������������������������������������� ����������������������������������������������������� ������� �� ������������������������������������� ������������������ ���������������������� ������������������������� ��������������� ������������������������������������ �������� �� ������������������������������������� ��������������������������������������� ����������� ����������������������� ����������������������������������� �� ����������������������������������������� �������� �� ������������������������������������������ ������������� �� ������������������������������������� ��������������������� ���������������� ���������������������� ��������������� ��������������������������������������� ����������� ������������������������������������������������ �������������������������������������������������������� ����������������������������������������������������� ������� ������� ������� ������������������������������������� ���������������� �� ��������������������������� ���������� ������� ������� ���� ����� ����� ����� ������� ����� ����� ������� ������� ���������������������� ��� �������������������������������������� ���������������������������������������������� ��������������������������� ��� �������������������������� ��� �������������������������������������� ��������������������������������������������� ���������������������������������������������� ������������������������������������������ �������� ��������������������������������� ������������������������������������������ ������������������������ ��� ������������������������������������� ���������������������������������������� ��� ��������������������������������������������� �������������������������������������������� ���������������������� ��� ����������������������������� Technical Manual Page i-42 Section I Chairs Section VII User Service Information Simplicity Programming Travel Limits Tools Required • Phillips Screwdriver • Tape Measure 1. Remove the four Philllips-head screws on the pump cover. Pump Cover NOTE: When DIP switches #1 and #2 are in the ON position, the chair will not operate unless the M (memory) button is held down. 4. While holding the M button, located at the rear of the chair, use the foot control to make sure the base is moved all the way down and the chair back is all the way down. 5. While holding the M button, run the chair to the maximum height, then come down until 22" measures from the flat part of the floor plate to the bottom of the arm casting. When in this position, release the M button. Push and release the M button and press the 0 button on the foot control. (Base up is now set.) NOTE: Three beeps confirm the setting is correct and six beeps represent failure to set the soft limit. Phillips-head Screws (4) 2. Unplug the LED light harness and set the pump cover aside. Arm Casting Bottom Chair Base LED Light Harness 3. On the main control board, turn the DIP switches #1 and #2 to the ON position (to the right). Main Control Board #1& #2 DIP Switches Technical Manual Section I Chairs Simplicity by DentalEZTM Chair 13 Page i-43 P R O G R A M M I N G T R A V E L L I M I T S Section VII User Service Simplicity Info. P R O G R A M M I N G 6. Hold down the M button and run the chair base all the way down then come up until 12" measures from the flat part of the floor plate to the bottom of the arm casting. When in this position, release the M button. Push and release the M button and press the I button on the foot control. (Base down is now set.) T R A V E L L I M I T S Simplicity by DentalEZ™ Chair 8. Hold down the M button and run the chair back all the way down then come back up until 8.5" measures between the back cylinder and the block. When in this position, release the M button. Push and release the M button and press the III button on the foot control. (Back down is now set.) Arm Casting Bottom Back Cylinder Block Chair Base 7. Hold down the M button and run the chair back all the way up then come back down until 1.75" measures between the back cylinder and the back block. When in this position, release the M button. Push and release the M button and press the II button on the foot control. (Back up is now set.) 9. Programming the chair is now complete. Place the #1 and #2 DIP switches back into the original position. Reattach the light harness and reinstall the pump cover using four Phillips-head screws. Service Instruction If the area of concern is not addressed in this manual, contact your local DentalEZ full-service dealership. Please have the following product information available: Back Cylinder • Model Name Block • Model Number (found on the seat mount casting ) • Serial Number • Date of Installation 14 Installation, Operation and Care Manual Page i-44 Technical Manual Section I Chairs Silhouette® Chair Section VII User Service Information Silhouette Programming Travel Limits �� ������������������������������������������ ������������� �� ������������������������������������������� ����������� ������������������������������ �� �������������������������������������� �������������������� Tools Required � �������������������� � ������������ — WARNING — ������������������������������������������ Slide Block Right Guide Rail �� ��������������������������� �� �� ������������������������������������������� �������������������������������� ������������ ��������������������������������������������� ��������������������������������������������� ������������� �� �������� ���������������������������������� ������������������������������������������� ��������������������������������� �� ������������������������������������������ ����������������������������������������������� ������������������������������������������� ��������������������������������������� �� ����������������������������������� ��������������������� ���������� �������������������������������� ����������������������������������� ���������������������������� Chair Mount Casting ���� ������������� Cantilever Support ������������� ����������������������������������������������� ���������������������������������������������������������� ��������������������������������������������������� ��� �������������������������� ��������������������������������������������� �������������������� ������������������������������������ ������������������������������������������������������� ������������������������������������������������������� �������������������������������������������������������� ���������������� ������������������������������� ��������������������������������������������������������� 22 �� ������������������������������������������� ���������� — CAUTION — ������������������������������������� ���������������� ������������������������������������������������ ������������������������������������������������������� ���������������������������������������������� Installation, Operation and Care Manual Technical Manual Section I Chairs Page i-45 P R O G R A M M I N G T R A V E L L I M I T S Section VII User Service Silhouette Information P R O G R A M M I N G T R A V E L �� ������������������������������������������ ������������� �� ����������������������������������������� ����������������� ������������������������ �������������������������������������� �������������������������� L I M I T S Slide Block Right Guide Rail ������������������������������������������������ ������������������������������������������������������� ���������������������������������������������� �� ��������������������������� �� �������������������������������������� �������������������������������������������������� ����������������������� ��� �������������������������� — CAUTION — �������������������������������������� ����������������������� �� ������������������������������������� ��������������������� ���������������� ���������������������� ��������������� ��������������������������������������� ����������� ��� �������������������������������������������� ��������������������������������������� ������������������������ �������������������������������������������� �������������������������������������������������� �������� ������������������������������������� ������������������������������������������������� �������������������������������������������� ������������������������������������������������ ������������������������������������ ����������� ����������� ������� �������� ��������������������������������� ������������������������������������������ ������������������������ ��� ��������������������������� ��� ������������������������������������� ���������������������������������������� ���������� ������� ��� ����������������������������������������� ������������������� �� ������������������������������������������� ���������� — CAUTION — ������������������������������������� ���������������� ��� ������������������������ ��� ��������������������������������������� �������������������������������������������� �������� Technical Manual Page i-46 Section I Chairs Silhouette® Chair 23 Section VII User Service Information Advantage Programming Travel Limits �� ������������������������������������������ ������������� �� ������������������������������������������� ����������� ������������������������������ �� �������������������������������������� �������������������� Tools Required � �������������������� � ������������ — WARNING — ������������������������������������������ Slide Block Right Guide Rail �� ��������������������������� �� �� ������������������������������������������� �������������������������������� ������������ ��������������������������������������������� ��������������������������������������������� ������������� �� �������� ���������������������������������� ������������������������������������������� ��������������������������������� �� ����������������������������������� ��������������������� ���������� �������������������������������� ����������������������������������� ���������������������������� �� ������������������������������������������ ����������������������������������������������� ������������������������������������������� ��������������������������������������� Chair Mount Casting ���� ������������� Cantilever Support ������������� ����������������������������������������������� ���������������������������������������������������������� ��������������������������������������������������� ��� �������������������������� ��������������������������������������������� �������������������������������������������������������� ������������������������������������������������������� ������������������������������������������������������� �������������������������������������������������������� ���������������� ������������������������������� ��������������������������������������������������������� �� ������������������������������������������� ���������� — CAUTION — ������������������������������������� ���������������� ������������������������������������������������ ������������������������������������������������������� ���������������������������������������������� Technical Manual Section I Chairs Advantage by DentalEZ™ Chair 21 Page i-47 P R O G R A M M I N G T R A V E L L I M I T S Advantage by DentalEZ™ Chair Section VII User Service Advantage Info. P R O G R A M M I N G �� ������������������������������������������ ������������� T R A V E L �� ����������������������������������������� ����������������� ������������������������ �������������������������������������� �������������������������� L I M I T S Slide Block Right Guide Rail ������������������������������������������������ ������������������������������������������������������� ���������������������������������������������� �� ��������������������������� �� �������������������������������������� �������������������������������������������������� ����������������������� ��� �������������������������� — CAUTION — �������������������������������������� ����������������������� �� ������������������������������������� ��������������������� ���������������� ���������������������� ��������������� ��������������������������������������� ����������� ��� �������������������������������������������� ��������������������������������������� ������������������������ �������������������������������������������� �������������������������������������������������� �������� ������������������������������������� ������������������������������������������������� �������������������������������������������� ������������������������������������������������ ������������������������������������ ����������� ����������� ������� �������� ��������������������������������� ������������������������������������������ ������������������������ ��� ��������������������������� ��� ������������������������������������� ���������������������������������������� ���������� ������� ��� ����������������������������������������� ������������������� �� ������������������������������������������� ���������� — CAUTION — ������������������������������������� ���������������� 22 ��� ������������������������ ��� ��������������������������������������� �������������������������������������������� �������� Installation, Operation and Care Manual Page i-48 Technical Manual Section I Chairs ����� Chair Section VII User Service Information aXcs II Programming Travel Limits �� ������������������������������������������ ������������� �� ������������������������������������������� ����������� ������������������������������ �� �������������������������������������� �������������������� Tools Required � �������������������� � ������������ — WARNING — ������������������������������������������ Slide Block Right Guide Rail �� ��������������������������� �� �� ������������������������������������������� �������������������������������� ������������ ��������������������������������������������� ��������������������������������������������� ������������� �� �������� ���������������������������������� ������������������������������������������� ��������������������������������� �� ������������������������������������������ ����������������������������������������������� ������������������������������������������� ��������������������������������������� �� ����������������������������������� ��������������������� ���������� �������������������������������� ����������������������������������� ���������������������������� Chair Mount Casting ���� ������������� Cantilever Support ������������� ����������������������������������������������� ���������������������������������������������������������� ��������������������������������������������������� ��� �������������������������� ��������������������������������������������� �������������������� ������������������������������������ ������������������������������������������������������� ������������������������������������������������������� �������������������������������������������������������� ���������������� ������������������������������� ��������������������������������������������������������� 22 �� ������������������������������������������� ���������� — CAUTION — ������������������������������������� ���������������� ������������������������������������������������ ������������������������������������������������������� ���������������������������������������������� Installation, Operation and Care Manual Technical Manual Section I Chairs Page i-49 P R O G R A M M I N G T R A V E L L I M I T S Section VII User Service Information aXcs II P R O G R A M M I N G T R A V E L �� ������������������������������������������ ������������� �� ����������������������������������������� ����������������� ������������������������ �������������������������������������� �������������������������� L I M I T S Slide Block Right Guide Rail ������������������������������������������������ ������������������������������������������������������� ���������������������������������������������� �� ��������������������������� �� �������������������������������������� �������������������������������������������������� ����������������������� ��� �������������������������� — CAUTION — �������������������������������������� ����������������������� �� ������������������������������������� ��������������������� ���������������� ���������������������� ��������������� ��������������������������������������� ����������� ��� �������������������������������������������� ��������������������������������������� ������������������������ �������������������������������������������� �������������������������������������������������� �������� ������������������������������������� ������������������������������������������������� �������������������������������������������� ������������������������������������������������ ������������������������������������ ����������� ����������� ������� �������� ��������������������������������� ������������������������������������������ ������������������������ ��� ��������������������������� ��� ������������������������������������� ���������������������������������������� ���������� ������� ��� ����������������������������������������� ������������������� �� ������������������������������������������� ���������� — CAUTION — ������������������������������������� ���������������� ��� ������������������������ ��� ��������������������������������������� �������������������������������������������� �������� Technical Manual Page i-50 Section I Chairs aXcs® Chair 23 Section VIII Parts List J/V-Generation J/V-Generation™ Chair Controls Part/Kit Name Hydraulic Part/Kit No. Delivery Head Touch Pad Option Touch Pad Assembly Touch Pad Membrane Switch Touch Pad Circuit Board Foot Control Option Back and Foot Control Circuit Board Foot Control Cord Light Relay Option (115 VAC) Light Relay Option (220 VAC) Light Relay Option (24 VAC for power module) Handpiece Safety Switch Option 3658-384 3517-140 3801-986 3801-761 3625-548 3801-763 3801-764 3625-549 3625-591 3625-596 3625-562 Electrical Part/Kit Name Part/Kit No. Master Circuit Board (115 VAC) Master Circuit Board (220 VAC) Fuses (115 VAC) Fuses (220 VAC) Main Wiring Harness Power Cord (115 VAC) Power Cord (220 VAC) Pump Motor Capacitor (115 VAC) Pump Motor Capacitor (220 VAC) Valve Solenoid (115 VAC) Valve Solenoid (220 VAC) Base Potentiometer Limit Switch (all) Seat Potentiometer Back Potentiometer Touchpad Wiring Touchpad Control Wiring Light Receptacle Option 3801-765 3801-788 3801-766 3801-767 3801-768 3801-769 3801-770 3801-409 3801-410 3801-424 3801-425 3801-435 3801-431 3801-771 3801-819 3802-048 3802-047 3625-495 Exterior Components Part/Kit Name Brake Cover Brake Handle Top Cantilever Cover Bottom Cantilever Cover Seat Casting Cover Pump (Base) Cover Top Cantilever Cover (Magellan Cuspidor) Bottom Cantilever Cover (Magellan Cuspidor) Chair Pivot Cover (Magellan Cuspidor) 30 Part/Kit No. 3802-050 3801-803 3801-787 3801-756 3802-051 3802-052 3802-054 3802-053 3802-055 Part/Kit Name Pump (115 VAC) Pump (220 VAC) Valve (115 VAC) Valve (220 VAC) Fluid Reservoir Base Cylinder Seat Cylinder Back Cylinder Hose (pump to valve) Hose (base cylinder) Hose (back and seat up) Hose (seat down) Base and Back Cylinder Vent Tubing Pump and Reservoir Tubing Hydraulic Oil (one pint) Part/Kit No. 3801-774 3801-775 3801-776 3801-777 3801-778 3801-429 3801-783 3802-049 3801-780 3801-784 3801-781 3801-782 3801-418 3801-417 3801-549 Mechanical Part/Kit Name Arm Screw Control Sleeve Seat Pivot Pins Spring Back and Seat Potentiometer Actuator Air Glide Caster Air Glide Regulator Air Glide Toggle Switch Part/Kit No. 3800-112 3800-113 3801-772 3801-445 3801-773 3801-680 3801-791 3801-792 Upholstery Part/Kit Name Part/Kit No. Plush Back Cushion Plush Arm Cushion Plush Seat Cushion Ultra Back Cushion Ultra Arm Cushion Ultra Seat Cushion Dual Durometer Headrest Standard Back Cushion Standard Arm Cushion Standard Seat Cushion Seat Lower Cover Standard Headrest Cushion Standard Headrest Magnetic Cushion Double Articulating Headrest Cushion (optional) Sling Set Back Blind Grip Fasteners 3802-036 3802-037 3802-038 3802-039 3802-040 3802-041 3802-042 3802-019 3802-043 3802-044 3802-046 3801-827 3801-826 3801-535 3802-045 3801-742 Installation, Operation and Care Manual Technical Manual Section I Chairs Page i-51 p A R T S L I S T S J/V-Generation Seat Cyliner Assembly p A R T S L I S T S 3 Bracket Assembly Cover Switch 4 1 2 3 5 6 Seat Cylinder Assembly/Back # 1 2 3 4 5 6 Part/Kit Name Back/Seat C yli nder Back/Seat Potenti ometer Safety Li mi t Swi tch Potenti ometer Actuator Support Assembly, RH Support Assembly, LH Part/Kit No. 3801-783 3801-771 3801-431 3801-773 3638-233 3638-232 Technical Manual Page i-52 Section I Chairs J/V-Generation 6 5 p A R T S 7 L I S T S 8 1 4 3 2 Covers # 1 2 3 4 5 6 7 8 Part/Kit Name Pump Cover Lower C anti lever Cover Upper Cantilever Cover Brake Cover Mai n Extensi on Spri ng Back Membrane Potenti ometer Li mi t Switch Back Cyli nder Part/Kit No. 3802-052 3801-756* 3801-787** 3802-050 3801-445 3801-819 3801-444 3802-049 * Use kit 3802-053 for chair with Magellan. ** Use kit 3802-054 for chair with Magellan. Technical Manual Section I Chairs Page i-53 J/V-Generation p A R T S 1 9 5 3 14 2 2 1 13 12 10 11 M A OUT IN 3 U14 P.N. 2679-497 L I S T S Chassis Assembly 115 V Power Unit 8A 125V 1A 250V (Power cord wiring not shown for clarity.) 4a 4b 7 8 6 1 14 13 25 7 9 10 12 JP4 1 3 4 6 JP5 JP3 Chassis Assembly JP2 JP1 (Umbilical bracket and power cord not shown for clarity.) # 1 2 3 4a 4b 5 6 7 8 9 10 11 12 13 14 Part/K it N ame Hydrauli c Valve, 115 VAC Solenoi d Coil Pump, 115 VAC Capaci tor, 45 uf Capaci tor, 50 uf Hydrauli c Reservoi r Master PCB, 115 VAC Mai n Wiri rng Harness Power Cord, 115 VAC Tuubing, clear PVC , 15', 3/8" Hydrauli c Pump Hose Seat Down Hydrauli c Hose Back & Seat Up Hydrauli c Hose Base Hydauli c Hose Hydrauli c Oil Technical Manual Page i-54 Section I Chairs Part/Kit No. 3801-776 3801-424 3801-774 3801-897 3801-410 3801-778 3801-765 3801-768 3801-769 3801-417 3801-780 3801-782 3801-781 3801-784 3801-549 J/V-Generation p A R T S L I S T S 5 1 3 6 7 2 4 Bottom View (Base and cantilever mount not shown.) Mechanical # 1 2 3 4 5 6 7 Part/Kit Name Brake Handle, 1/2" shaft Li ft Cyyli nder Potenti ometer/Pi ni on Gear Tubi ng, clear, 15', 1/4" Li nk Retro Ki t Air Gli de Regulator Air Gli de Toggle Valve Part/Kit No. 3801-803 3801-429 3801-435 3801-418 3802-059 3801-791* 3801-792* * Only chairs with air glide. Technical Manual Section I Chairs Page i-55 J-Chair/V-Chair p A R T S L I S T S Part/K it N ame Part/K it N o. Upholstery Set, J-3, (col or speci fi ed when orderi ng chai r and i ncl udes i tem s m arked w/*) Headrest* Neck Support or C atcher's Mi tt Back C ushi on* Arm Sli ng (two per ki t)* Left Armrest C ushi on, 15"* Ri ght Armrest C ushi on, 15"* D ri ven Arm C over Plate (15" armrest)* D ri ven Arm C over Plate (16" armrest) Floati ng Arm C over Plate (15" armrest)* Floati ng Arm C over Plate (16"armrest) Seat C ushi on* Seat Mounti ng Hardware* Seat Toe Guard* Seat Lower C over* Back Bli nd Gri p Fasteners 3625-587 3801-740 3801-826 3801-876 3801-743 3801-744 3801-746 3801-938 3801-749 3801-939 3801-750 3801-751 3801-752 3801-753 3801-754 3801-742 Part/K it N ame Part/K it N o. Upholstery Set, V-C hai r, (col or speci fi ed when orderi ng chai r and i ncl udes i tem s m arked w/*) Back C ushi on* Arm Sli ng (two per ki t)* Left Armrest C ushi on* Ri ght Armrest C ushi on* D ri ven Arm C over Plate* Floati ng Arm C over Plate* Seat C ushi on* Seat Mounti ng Hardware* Seat Toe Guard* Seat Lower C over* Standard Headrest C ushi on* Standard Headrest Magneti c C ushi on* D ouble Arti culati ng Headrest C ushi on* (opti on.) Surgi cal Sli ngs (two per ki t)* (opti onal ) Back Bli nd Gri p Fasteners Part/K it N ame Master C i rcui t Board (115 VAC ) Master C i rcui t Board (220 VAC ) Fuses (115 VAC ) Fuses (220 VAC ) Mai n Wi ri ng Harness Power C ord (115 VAC ) Power C ord (220 VAC ) Pump Motor C apaci tor (115 VAC ) Pump Motor C apaci tor (220 VAC ) Valve Solenoi d (115 VAC ) Valve Solenoi d (220 VAC ) Base Potenti ometer Li mi t Swi tch (all) Back and Seat Potenti ometer Back Swi tch Wi ri ng Harness Back C ontrol C able Li ght Receptacle Opti on 3625-604 3801-912 3801-743 3801-744 3801-746 3801-749 3801-750 3801-751 3801-752 3801-753 3801-754 3801-827 3801-826 3801-535 3625-611 3801-742 Part/K it N o. 3801-765 3801-788 3801-766 3801-767 3801-768 3801-769 3801-770 3801-409 3801-410 3801-424 3801-425 3801-435 3801-431 3801-771 3801-915 3801-853 3625-495 Part/K it N ame J-3 Ri ght Back Swi tch J-3 Left Back Swi tch V-C hai r Ri ght Back Swi tch V-C hai r Left Back Swi tch D eli very Head Touch Pad Opti on Touch Pad Assembly Touch Pad Membrane Swi tch Rear Assi stant's Arm Membrane Swi tch Touch Pad C i rcui t Board Foot C ontrol Opti on Back and Foot C ontrol C i rcui t Board Foot C ontrol C ord Li ght Relay Opti on (115 VAC ) Li ght Relay Opti on (220 VAC ) Li ght Relay Opti on (24 VAC for power module) Handpi ece Safety Swi tch Opti on Part/K it N ame Arm Screw C ontrol Sleeve Seat Pi vot Pi ns Spri ng Back and Seat Potenti ometer Actuator Ai r Gli de C aster Ai r Gli de Regulator Ai r Gli de Toggle Swi tch Part/K it N ame Pump (115 VAC ) Pump (220 VAC ) Valve (115 VAC ) Valve (220 VAC ) Flui d Reservoi r Base C yli nder Back and Seat C yli nder Hose (pump to valve) Hose (base cyli nder) Hose (back and seat up) Hose (seat down) Base and Back C yli nder Vent Tubi ng Pump and Reservoi r Tubi ng Hydrauli c Oi l (one pi nt) Part/K it N ame Left Arm Ri ght Arm D ri ve Arm Brake C over Brake Handle Top Base C over Bottom Base C over Front C over Assembly Pump C over Technical Manual Page i-56 Section I Chairs Part/K it N o. 3801-894 3801-895 3801-913 3801-914 3625-561 3801-759 3801-760 3801-790 3801-761 3625-548 3801-763 3801-764 3625-549 3625-591 3625-596 3625-562 Part/K it N o. 3800-112 3800-113 3801-772 3801-445 3801-773 3801-680 3801-791 3801-792 Part/K it N o. 3801-774 3801-775 3801-776 3801-777 3801-778 3801-429 3801-783 3801-780 3801-784 3801-781 3801-782 3801-418 3801-417 3801-549 Part/K it N o. 3801-745 3801-747 3801-748 3801-755 3801-803 3801-787 3801-756 3801-793 3801-737 J-3 Chair p A R T S Seat Cylinder Assembly 3 Bracket Assembly, Cover Switch L I S T S 4 1 2 3 Back Cylinder Assembly 3 4 5 2 1 Back/Seat Cylinder Assembly # 1 2 3 4 5 Part/Kit Name Back/Seat C yli nder Back/Seat Potenti ometer Safety Li mi t Swi tch Potenti ometer Actuator Vent Li ne & Fi tti ngs Part/Kit No. 3801-783 3801-771 3801-431 3801-773 3802-110 Technical Manual Section I Chairs Page i-57 J-3 Chair p A R T S L I S T S 4 1 3 2 7 6 5 Covers # 1 2 3 4 5 6 7 Part/Kit Name Pump Cover Lower C anti lever Cover Upper Cantilever Cover Brake Cover Mai n Extensi on Spri ng Front Cover Assembly Dri ve Arm Part/Kit No. 3801-737 3801-756 3801-787 3801-755 3801-445 3801-793 3801-748 Technical Manual Page i-58 Section I Chairs J-3 Chair p A R T S 8 L I S T S 7 1 2 9 6 5 4 3 Back Assembly # 1 2 3 4 5 6 7 8 9 Part/K it Name Conntrol Sleeve Right Arm Left Arm Arm Screw Back Control Cable Back & Foot Control, PCB Back Swi tch Wiri ng Right Back Switch Left Back Switch Part/Kit N o. 3800-113 3801-747 3801-745 3800-112 3801-853 3801-763 3801-915 3801-894 3801-895 Technical Manual Section I Chairs Page i-59 J-3 Chair Chassis Assembly 115 V Power Unit 9 5 3 14 2 1 2 13 12 10 11 M A OUT IN 3 U14 P.N. 2679-497 L I S T S 1 p A R T S 8A 125V 1A 250V (Power cord wiring not shown for clarity.) 4a 4b 7 8 6 1 14 13 25 7 9 10 12 JP4 1 3 4 6 JP5 JP3 Chassis Assembly JP2 JP1 (Umbilical bracket and power cord not shown for clarity.) # 1 2 3 4a 4b 5 6 7 8 9 10 11 12 13 14 Part/K it N ame Hydrauli c Valve, 115 VAC Solenoi d Coil Pump, 115 VAC Capaci tor, 45 uf Capaci tor, 50 uf Hydrauli c Reservoi r Master PCB, 115 VAC Mai n Wiri rng Harness Power Cord, 115 VAC Tuubing, clear PVC , 15', 3/8" Hydrauli c Pump Hose Seat Down Hydrauli c Hose Back & Seat Up Hydrauli c Hose Base Hydauli c Hose Hydrauli c Oil Technical Manual Page i-60 Section I Chairs Part/Kit No. 3801-776 3801-424 3801-774 3801-897 3801-410 3801-778 3801-765 3801-768 3801-769 3801-417 3801-780 3801-782 3801-781 3801-784 3801-549 J-3 Chair p A R T S L I S T S 1 3 5 6 2 4 Bottom View (Base and cantilever mount not shown.) Mechanical # 1 2 3 4 5 6 Part/Kit Name Brake Handle, 1/2" shaft Li ft Cyyli nder Potenti ometer/Pi ni on Gear Tubi ng, clear, 15', 1/4" Air Gli de Regulator Air Gli de Toggle Valve Part/Kit No. 3801-803 3801-429 3801-435 3801-418 3801-791* 3801-792* * Only chairs with air glide. Technical Manual Section I Chairs Page i-61 Simplicity p A R T S 1 L I S T S 2 3 4 5 Back Pins (not shown) 15 Toe Cover (not shown) 6 7 8 9 10 13 14 11 12 Exterior Components # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Technical Manual Page i-62 Section I Chairs Part/Kit Name Part/Kit No. Arm Mechani sm 3802-246 Arm Support, C hrome, Right 3802-277 Arm Support, C hrome, Left 3802-278 Chai r Back 3802-285 Back Pi ns 3802-285 Seat Frame 3802-286 Rear C over 3802-300 Chai r Rollers 3802-284 Lower C anti lever Cover 3802-299 Upper Cantilever Cover 3802-298 Harness, LED Indi cator 3802-256 Brake Pedal 3802-279 Pump Cover 3802-301 Pump Cover, Magellan 3802-302 Toe Cover 3802-046 Simplicity 1 2 p A R T S 3 5 L I S T S 4a 4b To Base Potentiometer 6 To Back Potentiometer 11 Touchpad Control (not shown) 12 Foot Control (not shown) To Microswitch 7 To PCB 8 To PCB 9 To PCB 10 Memory button to PCB (not shown) Electrical # 1 2 3 4a 4b 5 6 7 8 9 10 11 12 Part/Kit Name Membrane Potenti ometer Master PCB, 115V Master PCB, 220V Fuses, 115V Fuses, 220V Pivot Bolts Chai r Base Potenti ometer Harness, Base Pot. to PCB Harness, Back Pot. to PCB Harness, Mi croswi tch to PCB Harness, Memory Button to PCB Touchpad Control Foot Control Part/Kit No. 3802-242 3802-296 3802-297 3802-254 3802-255 3802-281 3802-316 3802-310 3802-311 3802-312 3802-313 3802-264 3613-127 Technical Manual Section I Chairs Page i-63 Simplicity p A R T S 1 L I S T S 3 2 4 6 5 9 7 8 10 11 Hydraulic # 1 2 3 4 5 6 7 8 9 10 11 Part/Kit Name Solenoi d Valve, 115V Solenoi d Valve, 220V Back Cyli nder Down Hose Back Cyli nder Back Cyli nder Up Hose Base C yli nder Chai r Base Potenti ometer Pump to Valve Hose Oi l Tank Pump Assembly, 115V Pump Assembly, 220V Part/Kit No. 3802-287 3802-288 3802-295 3802-275 3802-295 3802-281 3802-316 3802-292 3802-289 3802-290 3802-291 Technical Manual Page i-64 Section I Chairs Silhouette® Chair Section VIII Parts List Silhouette Upholstery and Exterior Components Electrical 3625-647 Upholstery set (color & headrest specified when 3801-765 3801-788 3801-766 3801-767 3801-779 3801-769 3801-770 3801-409 3801-410 3801-424 3801-425 3801-435 3801-431 3801-444 3801-819 ordering) 3801-827 3801-826 3801-535 3802-019 3801-742 3802-020 3801-566 3801-443 3801-569 3801-447 3801-568 3801-825 3801-803 3801-787 3801-756 3801-737 3801-563 Stationary headrest cushion Magnetic headrest cushion Double articulating headrest cushion Back cushion Back blind grip fasteners Upholstered arm assembly Seat cushion Seat mounting pin & retaining ring Seat rollers and screws Back link pin and E-rings Seat toe guard Brake cover Brake handle Top cantilever base cover Bottom cantilever base cover Base (pump) cover Arm hole cap Controls 3625-573 3625-576 3801-824 3801-820 3801-761 3801-823 3801-762 3625-574 3801-763 3801-764 3625-562 24 Chair mounted touchpad option Delivery head mounted touchpad option Touch pad assembly Touch pad membrane switch (chair & delivery head mounted) Touch pad circuit board Rear assistants arm membrane switch Chair mounted touch pad wire harness Foot control option Foot control circuit board Foot control cord Handpiece safety switch option Master circuit board (115 VAC) Master circuit board (220 VAC) Fuses (115 VAC) Fuses (220 VAC) Main wiring Power cord (115 VAC) Power cord (220 VAC) Pump motor capacitor (115 VAC) Pump motor capacitor (220 VAC) Valve solenoid (115 VAC) Valve solenoid (220 VAC) Base potentiometer Limit switch (base & safety) Back limit switch Back potentiometer Mechanical 3801-445 3801-680 3801-791 3801-792 3801-773 Spring Air glide caster Air glide regulator Air glide toggle switch Potentiometer actuator Hydraulic 3801-774 3801-775 3801-821 3801-822 3801-778 3801-429 3801-450 3801-780 3801-784 3801-416 3801-418 3801-417 3801-549 Pump (115 VAC) Pump (220 VAC) Valve (115 VAC) Valve (220 VAC) Fluid reservoir Base cylinder Back cylinder Hose (pump to valve) Hose (base cylinder) Hose (back cylinder) Base and back cylinder vent tubing Pump and reservoir tubing Hydraulic Oil (1 pt.) Technical Manual Installation, Operation and Care Manual Section I Chairs Page i-65 p A R T S L I S T S Silhouette 5 p A R T S 7 6 L I S T S 9 8 1 4 3 2 Covers # 1 2 3 4 5 6 7 8 9 Part/Kit Name Pump Cover Lower C anti lever Cover Upper Cantilever Cover Brake Cover Mai n Extensi on Spri ng Back Membrane Potenti ometer Li mi t Switch Potenti ometer Actuator Back Cyli nder Part/Kit No. 3801-737 3801-756 3801-787 3801-825 3801-445 3801-819 3801-444 3801-773 3801-450 Technical Manual Page i-66 Section I Chairs Silhouette p A R T S L I S T S 6 5 1 7 3 8 2 9 4 BOTTOM VIEW (Base and cantilever mount not shown.) Mechanical # 1 2 3 4 5 6 7 8 9 Part/Kit Name Brake Handle Li ft Cyli nder Potenti ometer/Pi ni on Gear Polyurethane Tubi ng, Clear, 15', 1/4" Flange Roller Back Li nk Pi n Air Gli de Regulator Air Gli de Toggle Valve Air C aster Part/Kit No. 3801-803 3801-429 3801-435 3801-418 3801-569 3801-447 3801-791* 3801-792* 3801-680* * Only chairs with air glide. Technical Manual Section I Chairs Page i-67 Silhouette / Advantage / aXcs II Chassis Assembly aXcs-2 Power Unit p A R T S 14 1a 1b 9 5 12 10 11 M A OUT IN U14 P.N. 2679-497 L I S T S 2a 2b 8A 125V ~ 3a 3b 1A 250V 4a 4b 13a 13b (Power cord wiring not shown for clarity.) 8a 8b 7 6 1 14 13 25 7 9 10 12 JP4 1 3 4 6 JP2 JP5 JP3 JP1 (Umbilical bracket and power cord not shown for clarity.) Chassis Assembly # 1a 1b 2a 2b 3a 3b 4a 4b 5 6 7 8a 8b 9 10 11 12 13 a 13 b 14 Part/Kit Name Solenoi d Valve Assembly, 115V Solenoi d Valve Assembly, 220V Solenoi d C oi l, 115V Solenoi d C oi l, 220V Pump, 115V Pump, 220V C apaci tor, 45 uf C apaci tor, 50 uf Hydrauli c Reservoi r Master PCB, 115V Mai n Wi ri rng Harness Power C ord, 115V Power C ord, 220V Tubing, Clear PVC, 15' x 3/8" Hydrauli c Pump Hose Hose Assembly, 53-1/2" Base Hydrauli c Hose C hai r Fuses, 115V C hai r Fuses, 220V Hydrauli c Oi l Technical Manual Page i-68 Section I Chairs Part/Kit N o. 3801-821 3801-822 3801-424 3801-425 3801-774 3801-775 3801-897 3801-410 3801-778 3801-765 3801-779 3801-769 3801-770 3801-417 3801-780 3801-416 3801-784 3801-766 3801-767 3801-549 Section VIII Parts List Advantage Upholstery and Exterior Components Electrical 3625-572 3801-765 3801-788 3801-766 3801-767 3801-779 3801-769 3801-770 3801-409 3801-410 3801-424 3801-425 3801-435 3801-431 3801-444 3801-819 3625-495 Upholstery set (color & headrest specified when ordering) 3801-827 3801-826 3801-535 3801-828 3801-739 3801-742 3801-564 3801-381 3801-566 3801-443 3801-569 3801-447 3801-568 3801-825 3801-803 3801-756 3801-999 3801-563 Stationary headrest cushion Magnetic headrest cushion Double articulating headrest cushion Back cushion Chair back Back blind grip fasteners Upholstered arm assembly Molded arm assembly Seat cushion Seat mounting pin & retaining ring Seat rollers and screws Back link pin and E-rings Seat toe guard Brake cover Brake handle Bottom cantilever base cover Base (pump) cover Arm hole cap Controls P3625-573 P3625-576 3801-824 3801-820 Chair mounted touchpad option Delivery head mounted touchpad option Touch pad assembly Touch pad membrane switch (chair & delivery head mounted) 3801-761 Touch pad circuit board 3801-762 Chair mounted touch pad wire harness P3625-574 Foot control option 3801-763 Foot control circuit board 3801-764 Foot control cord 3625-562 Handpiece safety switch option Master circuit board (115 VAC) Master circuit board (220 VAC) Fuses (115 VAC) Fuses (220 VAC) Main wiring Power cord (115 VAC) Power cord (220 VAC) Pump motor capacitor (115 VAC) Pump motor capacitor (220 VAC) Valve solenoid (115 VAC) Valve solenoid (220 VAC) Base potentiometer Limit switch (base & safety) Back limit switch Back potentiometer Light receptacle option p A R T S L I S T S Mechanical 3801-445 Spring 3801-773 Potentiometer actuator Hydraulic 3801-774 3801-775 3801-821 3801-822 3801-778 3801-429 3801-450 3801-780 3801-784 3801-416 3801-418 3801-417 3801-549 Pump (115 VAC) Pump (220 VAC) Valve (115 VAC) Valve (220 VAC) Fluid reservoir Base cylinder Back cylinder Hose (pump to valve) Hose (base cylinder) Hose (back cylinder) Base and back cylinder vent tubing Pump and reservoir tubing Hydraulic Oil (1 pt.) Technical Manual Section I Chairs Advantage by DentalEZ™ Chair 23 Page i-69 Section VIII Parts List p A R T S L I S T S ����� Chair aXcs II Upholstery and Exterior Components Electrical 3625-572 Upholstery set (color & headrest specified when 3801-765 3801-788 3801-766 3801-767 3801-779 3801-769 3801-770 3801-409 3801-410 3801-424 3801-425 3801-435 3801-431 3801-444 3801-819 3625-495 ordering) 3801-827 3801-826 3801-535 3801-828 3801-739 3801-742 3801-564 3801-381 3801-566 3801-443 3801-569 3801-447 3801-568 3801-825 3801-803 3801-787 3801-756 3801-737 3801-563 Stationary headrest cushion Magnetic headrest cushion Double articulating headrest cushion Back cushion Chair back Back blind grip fasteners Upholstered arm assembly Molded arm assembly Seat cushion Seat mounting pin & retaining ring Seat rollers and screws Back link pin and E-rings Seat toe guard Brake cover Brake handle Top cantilever base cover Bottom cantilever base cover Base (pump) cover Arm hole cap Controls 3625-573 3625-576 3801-824 3801-820 3801-761 3801-823 3801-762 3625-574 3801-763 3801-764 3625-562 Chair mounted touchpad option Delivery head mounted touchpad option Touch pad assembly Touch pad membrane switch (chair & delivery head mounted) Touch pad circuit board Rear assistants arm membrane switch Chair mounted touch pad wire harness Foot control option Foot control circuit board Foot control cord Handpiece safety switch option Master circuit board (115 VAC) Master circuit board (220 VAC) Fuses (115 VAC) Fuses (220 VAC) Main wiring Power cord (115 VAC) Power cord (220 VAC) Pump motor capacitor (115 VAC) Pump motor capacitor (220 VAC) Valve solenoid (115 VAC) Valve solenoid (220 VAC) Base potentiometer Limit switch (base & safety) Back limit switch Back potentiometer Light receptacle option Mechanical 3801-445 3801-680 3801-791 3801-792 3801-773 Spring Air glide caster Air glide regulator Air glide toggle switch Potentiometer actuator Hydraulic 3801-774 3801-775 3801-821 3801-822 3801-778 3801-429 3801-450 3801-780 3801-784 3801-416 3801-418 3801-417 3801-549 Technical Manual 24 Installation, Operation and Care Manual Page i-70 Section I Chairs Pump (115 VAC) Pump (220 VAC) Valve (115 VAC) Valve (220 VAC) Fluid reservoir Base cylinder Back cylinder Hose (pump to valve) Hose (base cylinder) Hose (back cylinder) Base and back cylinder vent tubing Pump and reservoir tubing Hydraulic Oil (1 pt.) aXcs II / Advantage 6 11 8 p A R T S 7 L I S T S 10 9 12 5 4 1 3 2 Covers # 1 2 3 4 5 6 7 8 9 10 11 12 Part/Kit Name Pump Cover Lower C anti lever Cover Upper Cantilever Cover Brake Cover Back Cover Mai n Extensi on Spri ng Back Membrane Potenti ometer Li mi t Switch Potenti ometer Actuator Back Cyli nder Arm Support, Left Arm Support, Ri ght Part/Kit No. 3801-737 3801-756 3801-787 3801-825 3801-739 3801-445 3801-819 3801-444 3801-773 3801-450 3801-886 3801-887 Technical Manual Section I Chairs Page i-71 aXcs II / Advantage p A R T S L I S T S 7 6 5 1 3 9 10 8 2 8 4 BOTTOM VIEW (Base and cantilever mount not shown.) Mechanical # 1 2 3 4 5 6 7 8 9 10 11 Part/Kit Name Brake Handle Li ft Cyli nder Potenti ometer/Pi ni on Gear Vent Li ne & Fi tti ngs Flange Roller Hole Cap Back Li nk Pi n Safety Li mi t Swi tch Air Gli de Regulator Air Gli de Toggle Valve Air C aster Part/Kit No. 3801-803 3801-429 3801-435 3802-110 3801-569 3801-563 3801-447 3801-431 3801-791* 3801-792* 3801-680* * Only chairs with air glide. Technical Manual Page i-72 Section I Chairs 11 Section I Chairs 1 2 3 654321 654321 View A-A 13 1 A 25 P4 14 8 1 P3 AC White P1 3 16 BASE UP SV1 BACK UP SV3 SEAT UP SV6 SEAT UP SV8 RET BASE DOWN SV2 1 2 Green/Yellow (Ground) 16 8 P2 White or PUMP White/Brown Chassis BACK DOWN SV4 1 9 1 Red Yellow SEAT DOWN SV6 P5 SEAT DOWN SV7 PWR CAPACITOR 14 7 P5 DIP SWITCH ASSEMBLY MASTER CONTROL BOARD A LED ASSEMBLY CW 1 2 3 Up Base Upper Limit Switch (LS1) N.C. N.C. Limit Switch (LS3) 7 8 9 10 11 12 13 14 3 4 5 1 7 8 9 10 11 12 13 14 3 4 5 1 P3 6 2 1 115V CHAIR POWER CORD Black (AC Line Hot) 6 2 1 Brown (AC Line Hot) Green White Black Chassis Chassis 3 8 5 3 2 7 AUX AC RELAY 1 2 5 7 CHAIR LIGHT CONNECTION Black 1 CHAIR LIGHT CONNECTION Green Yellow (Safety Ground) Blue (Neutral) 220V CHAIR POWER CORD 9 Green (Safety Ground) White 6 N.C. Auxiliary Safety Limit Handpiece Switch (Optional) (LS7) (Optional) N.C. White (AC Line Neutral) P3 115 VAC HOOKUP White N.C. LOWER COVER 220 VAC HOOKUP CW Limit Switch (LS2) BASE CANTILEVER Black Base Potentiometer 4 (P1) Black J/V-Generation™ Chair Wiring Schematic 1 2 3 4 5 6 (Optional) 1 22 7 8 9 10 1 2 3 1 2 3 Shield 1 2 3 4 5 6 1 2 3 4 5 6 9 8 7 6 5 4 3 2 1 Green Red/Black White/Black Black Gray/Black Brown/Black Red/Black White Black Gray/Black Brown/Black Black 1 2 3 4 5 6 CHAIR M WIRING EXTENSION Green Chassis Green 1 2 3 Up Black 1 2 3 4 5 6 J1 J3 J4 BACK CONTROL BOARD Back Controls Seat Mount Seat Controls Chair Mount Safety Switches Cantilever Cantilever Base Pivot Black R 1 2 3 4 5 6 7 B Black (Yellow LED) White (Green LED) Gray (Seat Up) White/Black (Seat Down) White (Auxiliary Relay) Gray/White (OP A/B) 1 Red/White (Base Up) 2 Blue/White (Base Down) 3 Red (Back Up) 4 Blue (Back Down) 5 Green (Auto #1) 6 Orange (Auto #2) 7 Green/White (Auto #3) 8 Orange/White (Auto #4) 9 Black (Ground) A Seat Upper Limit Switch (LS5) Seat Lower Limit Switch (LS6) SEAT Drain Wire Red White Black Green Orange Seat Potentiometer (P3) N.C. 2 1 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 L = White = Clear 2 16 1 15 P.N. 2662-241B Black/White 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Connections shown in line for clarity. Black/White Ground All wires are black. C Pins 9 through 12 are neutral. As functions move up, all potentiometer pin #2 voltages increase. When a relay is not used, a shielded jumper wire is placed in line on the light connection. When optional switches are not installed, connectors are plugged into each other. 120 & 220 VAC relays connect to the chair light connection. 24 VAC relay connects to the CMU main wire harness through a jumper wire which controls the light common. International AC connection. Not used in US. White/Black (Control Signal A) Gray/Black (Calibration A) Black (DC Ground) Red/Black (+12 VDC) White (Control Signal M) Gray/Black (Calibration M) Brown/Black (Operator A/B LED) Red (+5 VDC) Yellow/Black Black (DC Ground) Red (+5 VDC) Blue/Black Black (DC Ground) Yellow Blue Gray CHAIR A WIRING EXTENSION P4 Red White Black Green Orange 23 24 25 11 12 13 14 15 16 17 18 19 20 21 4 5 6 White Black Red Green Yellow Blue FOOT CONROL A (Optional) TOUCH PAD CONROL A Red/White (Relay) Brown Red (+5 VDC) Orange/Black Black (DC Ground) Orange Purple Pink Up Back Upper Limit Switch (LS4) N.C. BACK N.C. Back Potentiometer (P2) J/V-Generation W I R I N S G C H E M A T I C S Technical Manual Page i-73 Technical Manual Section I Chairs 654321 654321 View A-A 13 1 A 25 P4 14 8 1 P3 AC White P1 3 16 BASE UP SV1 BACK UP SV3 SEAT UP SV6 SEAT UP SV8 RET BASE DOWN SV2 1 2 Green/Yellow (Ground) 16 8 P2 White or PUMP White/Brown Chassis BACK DOWN SV4 1 9 1 Red Yellow SEAT DOWN SV6 P5 SEAT DOWN SV7 PWR CAPACITOR 14 7 P5 DIP SWITCH ASSEMBLY MASTER CONTROL BOARD A LED ASSEMBLY 1 2 3 CW 1 2 3 Up Limit Switch (LS3) 7 8 9 10 11 12 13 14 3 4 5 1 7 8 9 10 11 12 13 14 3 4 5 1 P3 6 2 1 115V CHAIR POWER CORD Black (AC Line Hot) 6 2 1 Brown (AC Line Hot) Green White Black Chassis Chassis 3 8 5 3 2 7 AUX AC RELAY 1 2 5 7 CHAIR LIGHT CONNECTION Black 1 CHAIR LIGHT CONNECTION Green Yellow (Safety Ground) Blue (Neutral) 220V CHAIR POWER CORD 9 Green (Safety Ground) White 6 N.C. Auxiliary Safety Limit Handpiece Switch (Optional) (LS7) (Optional) N.C. White (AC Line Neutral) P3 115 VAC HOOKUP White N.C. LOWER COVER Limit Switch (LS2) 220 VAC HOOKUP CW N.C. Base Potentiometer 4 (P1) BASE CANTILEVER Base Upper Limit Switch (LS1) N.C. Wiring Schematic J-Chair /V-Chair Black ™ 1 2 3 4 5 6 (Optional) 1 22 7 8 9 10 1 2 3 1 2 3 Up Shield 1 2 3 4 5 6 1 2 3 4 5 6 9 8 7 6 5 4 3 2 1 Green Red/Black White/Black Black Gray/Black Brown/Black Red/Black White Black Gray/Black Brown/Black Black Back Upper Limit Switch (LS4) 1 2 3 4 5 6 CHAIR M WIRING EXTENSION Green Chassis Green 1 2 3 Up Black 1 2 3 4 5 6 Back Controls Seat Mount Seat Controls Chair Mount J3 J4 BACK CONTROL BOARD J1 Safety Switches Cantilever Cantilever Base Pivot Black B 1 7 1 1 Red/White (Base Up) Blue/White (Base Down) Red (Back Up) Blue (Back Down) Green (Auto #1) Orange (Auto #2) Green/White (Auto #3) Orange/White (Auto #4) Black (Ground) Gray (Seat Up) White/Black (Seat Down) White (Auxiliary Relay) Gray/White (OP A/B) Black/White (Shield Ground) Black (Yellow LED) White (Green LED) 1 2 3 4 5 6 7 B = White = Clear Green P.N. 2662-263A B 4 3 2 1 A 7 1 7 B J-Chair LEFT SWITCH A 4 1 7 1 7 7 3 4 A 3 2 1 Red/White (Base Up) Blue/White (Base Down) Red (Back Up) Blue (Back Down) Green (Auto #1) Orange (Auto #2) Green/White (Auto #3) Orange/White (Auto #4) Black (Ground) Gray (Seat Up) White/Black (Seat Down) J-Chair White (Auxiliary Relay) Gray/White (OP A/B) RIGHT Black/White (Shield Ground) SWITCH A 4 3 1 2 1 7 1 2 1 2 3 4 5 6 7 8 9 Seat Upper Limit Switch (LS5) Seat Lower Limit Switch (LS6) SEAT Drain Wire Red White Black Green Orange Seat Potentiometer (P3) 7 V-Chair LEFT SWITCH 1 Connections shown in line for clarity. Green Yellow Yellow All wires are black. Pins 9 through 12 are neutral. Red As functions move up, all potentiometer pin #2 voltages increase. When a relay is not used, a shielded jumper wire is placed in line on the light connection. When optional switches are not installed, connectors are plugged into each other. 120 & 220 VAC relays connect to the chair light connection. 24 VAC relay connects to the CMU main wire harness through a jumper wire which controls the light common. International AC connection. Not used in US. White/Black (Control Signal A) Gray/Black (Calibration A) Black (DC Ground) Red/Black (+12 VDC) White (Control Signal M) Gray/Black (Calibration M) Brown/Black (Operator A/B LED) Red (+5 VDC) Yellow/Black Black (DC Ground) Red (+5 VDC) Blue/Black Black (DC Ground) Yellow Blue Gray CHAIR A WIRING EXTENSION P4 Red White Black Green Orange 23 24 25 11 12 13 14 15 16 17 18 19 20 21 4 5 6 White Black Red Green Yellow Blue FOOT CONROL A (Optional) TOUCH PAD CONROL A Red/White (Relay) Brown Red (+5 VDC) Orange/Black Black (DC Ground) Orange Purple Pink BACK Back Potentiometer (P2) N.C. ® Black N.C. Page i-74 N.C. W I R I N S G C H E M A T I C S V-Chair RIGHT SWITCH J-Chair / V-Chair Section I Chairs Safety Bail Limit Swts BASE UP BASE DOWN BACK UP BACK DOWN BASE Potentiometer Sensor(5K) 3 3 2 2 2 1 1 P 3 5 VDC 5 VDC 4 (Prog.) 1 VALVE (Water) VALVE CONTROL CIRCUIT 1 2 SAFE AN10 TO Cuspidor Switch SW + 2 1 2 3900H AN9 Test AN 1 3 VALVE (Air) 2 + 4 5 6 3 4 5 6 AN2 Pendant 2 3 7 7 4 1 5 6 3 4 2 3 5 6 AN5 Pendant 5 3 BACK POT. AN6 1 2 1 2 AN4 Pendant 4 8 8 9 9 9 9 9 1 2 1 1 1 2 2 2 Switch 4 Limit4 AN15 1 Cleanout 3 3 2 1 3 CN8 Cuspidor 2 TO AN8 1 AN14 Limit3 LED PILOT LIGHT REY6 (Air) 1 Switch BUZ CAPACITOR 50MFD 250 VAC CN7 PILOT 2 LIGHT CN6 2 POWER LIGHT 1 AN13 1 2 Limit2 AN12 2 Limit1 TO VALVE (Water) CUSPIDOR CONTROL CIRCUIT 3 UP/DOWN POT. AN7 7 7 8 8 8 (Foot Control) AN3 Pendant 3 1 2 3 4 5 6 7 1 2 1 2 AN1 Pendant 1 TO CN8 3 4 TO Cleanout Switch AN8 ON BACK Potentiometer Sensor(5K) 1 P 4 1 2 Safety Bail Limit Swts TO PENDANT P.C. SCHEMATICS CONNECTORS REFER (AN1 THRU AN5) FOR PENDANT Foot Control 3 AUX 2 CN5 1 HYDRAULIC MOTOR PUMP OUTPUT LED PUMP REY5 115 VAC PUMP MOTOR CN4 1 2 TO AN9 LED BASE DOWN REY3 5 4 3 2 1 Switch MODE:3900H(Close) CONTROL CIRCUIT LED BASE UP REY4 3 2 1 UP BASE DOWN CN3 BASE Pilot Led 12 VDC UP BACK DOWN T1 Transformer LED BACK UP REY2 5 4 3 2 1 CN2 Power Led 5V DC BACK 38H and 39H Dental Chair 115V 4 3 2 1 M CN1 Power Input Line Fuse 115VAC: 125VAC 10A Main P.C. Board F3 Transformer P.C.Fuse 115VAC: 125VAC 63mA M F2 M SUPPLY VOLTAGE 115V AC 60HZ FDC 3800H PC BOARD LED BACK DOWN REY1 Neutral Fuse 115VAC: 125VAC 10A F1 Circuit Diagrams, cont’d Simplicity 115V W I R I N S G C H E M A T I C S Technical Manual Page i-75 23 Section I Chairs Safety Bail Limit Swts Technical Manual BASE UP BASE DOWN BACK UP BACK DOWN 3 2 2 2 1 1 P P 3 3 5 VDC 5 VDC 4 4 (Prog.) 1 VALVE (Water) VALVE CONTROL CIRCUIT 1 2 SAFE AN10 TO Cuspidor Switch SW 1 2 BASE Potentiometer Sensor(5K) 3 1 2 2 1 2 3900H AN9 Test AN 1 3 VALVE (Air) 2 + 4 5 6 3 4 5 6 AN2 Pendant 2 3 7 7 4 1 5 6 3 4 2 3 5 6 AN5 Pendant 5 3 AN4 Pendant 4 BACK POT. AN6 1 2 1 2 8 8 9 9 9 9 9 1 2 1 1 1 2 2 3 2 Switch 4 Limit4 AN15 1 Cleanout 3 1 2 3 CN8 Cuspidor 2 TO AN8 1 AN14 Limit3 LED PILOT LIGHT REY6 (Air) 1 Switch BUZ CAPACITOR 50MFD 250 VAC CN7 PILOT 2 LIGHT CN6 2 POWER LIGHT 1 AN13 1 2 Limit2 AN12 2 Limit1 TO VALVE (Water) CUSPIDOR CONTROL CIRCUIT 3 UP/DOWN POT. AN7 7 7 8 8 8 (Foot Control) AN3 Pendant 3 1 2 3 4 5 6 7 1 2 1 2 AN1 Pendant 1 TO CN8 3 4 TO Cleanout Switch AN8 ON BACK Potentiometer Sensor(5K) Limit Swts Safety Bail TO PENDANT P.C. SCHEMATICS CONNECTORS REFER FOR PENDANT (AN1 THRU AN5) Foot Control 1 + HYDRAULIC MOTOR PUMP AUX Pilot Led 12 VDC CN5 Power Led 5V DC OUTPUT LED PUMP REY5 230 VAC PUMP MOTOR CN4 1 2 TO AN9 LED BASE DOWN REY3 5 4 3 2 1 Switch MODE:3900H(Close) CONTROL CIRCUIT LED BASE UP REY4 3 2 1 UP BASE DOWN CN3 BASE Page i-76 UP BACK DOWN T1 Transformer LED BACK UP REY2 5 4 3 2 1 CN2 4 3 2 Line Fuse 230VAC: 250VAC 6.3 A M Main P.C. Board F3 Transformer P.C.Fuse 230VAC: 250VAC 32mA M F2 FDC 3800H PC BOARD LED BACK DOWN REY1 Neutral Fuse 230VAC: 250VAC 6.3A M F1 CN1 Power Input 1 SUPPLY VOLTAGE 230V AC 50HZ W I R I N S G C H E M A T I C S BACK 38H and 39H Dental Chair 230V Circuit Diagrams, cont’d Simplicity 230V 24 6 1 13 1 A 1 25 P4 14 1 P3 Section I Chairs Red 2 1 Limit Switch (LS2) As functions move up, all potentiometer pin #2 voltages increase. When a relay is not used, a shielded jumper wire is placed in line on the light connection. When optional switches are not installed, connectors are plugged into each other. 120 & 220 VAC relays connect to the chair light connection. 24 VAC relay connects to the CMU main wire harness through a jumper wire which controls the light common. 5 6 7 8 Green Chassis White Green (Safety Ground) Black White (AC Line Neutral) Black (AC Line Hot) Aux Safety Limit Hand Piece Switch (Optional) (LS7) (Optional) Pins 9 through 12 are neutral. 6 2 1 Limit Switch (LS3) 4 12 13 14 11 10 9 7 8 4 5 3 P3 6 5 3 Aux AC Relay 2 1 Light Connection 8 7 White Black Red Green Yellow Blue Foot Control A 1 Touch Pad Control A 6 Relay (Optional) Red/White Black (DC Ground) 6 5 4 25 24 23 21 20 19 18 17 16 15 14 13 12 11 Orange/Black Purple Black Red (+5 VDC) Brown Pink Purple Orange Red Orange/Black 115 VAC Hookup 3 CW 3 1 N.C. Base Upper Limit Switch (LS1) 1 CW N.C. All wires are black. 1 2 Chassis Pump Ground Green/Yellow 16 UP N.C. Connections shown in line for clarity. P5 Base Down SV2 Back Down SV4 Ret P5 Base Potentiometer (P1) 4 Base Cantilever N.C. 2 3 12 Base Up SV1 Back Up SV3 Pwr Yellow Capacitor AC White P1 P2 Black 1 14 1 1 DIP Switch Assembly Master Control Board A 6 N.C. View A--A Black 1 22 10 9 8 7 3 2 1 Green Red Clear Black Green Shield 3 2 1 1 6 5 4 6 6 Green Red Clear Black Green M Wiring Extension Shield 5 5 3 Red/Black White Black Gray/Black Brown/Black 2 Black 4 3 4 2 Back Upper Limit Switch (LS4) 3 Green Red/Black White/Black Black Gray/Black Brown/Black 1 Back 2 1 6 5 4 3 2 1 Black (DC Ground) Gray/Black (Calibration A) White/Black (Control Signal A) Gray/Black (Calibration M) Brown/Black (Power On LED) White (Control Signal M) Red/Black (+12 VDC) Black Black (DC Ground) Yellow/Black Red (+5 VDC) Gray Blue Yellow 1 A Wiring Extension P4 UP Back Potentiometer (P2) N.C. LED 2 Assembly 3 White Black Red Green Yellow Blue Foot Control M Touch Pad Control M 6 1 Chassis Green ® PN: 2662-261A Chair Mount Safety Switches Cantilever Cantilever Base Pivot Silhouette Chair Wiring Schematic Silhouette W I R I N S G C H E M A T I C S Technical Manual Page i-77 6 6 1 13 1 A 1 View A--A 25 P4 14 1 P3 Technical Manual Section I Chairs P1 Red 2 CW 1 Limit Switch (LS2) 3 2 White Black Red Green Yellow Blue When a relay is not used, a shielded jumper wire is placed in line on the light connection. When optional switches are not installed, connectors are plugged into each other. 120 & 220 VAC relays connect to the chair light connection. 24 VAC relay connects to the CMU main wire harness through a jumper wire which controls the light common. 7 8 Foot Control A 1 Relay (Optional) Red/White Touch Pad Control A 6 6 1 Light Connection 8 7 As functions move up, all potentiometer pin #2 voltages increase. Green Chassis White Black Green (Safety Ground) Black (AC Line Hot) 115 V Chair Power Cord Aux Safety Limit Hand Piece Switch (Optional) (LS7) (Optional) White (AC Line Neutral) 1 Limit Switch (LS3) 5 6 2 Aux AC Relay Pins 9 through 12 are neutral. P3 5 4 13 14 12 11 10 7 8 9 4 5 3 6 Black (DC Ground) 6 5 4 25 24 23 21 20 19 18 17 16 15 14 13 12 11 Orange/Black Purple Black Red (+5VDC) Brown Pink Purple Orange Red Orange/Black 115 VAC Hookup 3 CW 3 1 N.C. Base Upper Limit Switch (LS1) 1 UP N.C. All wires are black. 1 2 Chassis Pump Ground Green/Yellow 16 N.C. Connections shown in line for clarity. P5 Base Down SV2 Back Down SV4 Ret P5 Base Potentiometer (P1) 4 Base Cantilever N.C. 2 3 12 Base Up SV1 Back Up SV3 Pwr Yellow Capacitor AC White 1 P2 Black 1 14 1 DIP Switch Assembly Master Control Board A 1 N.C. Page i-78 Black 22 10 9 8 7 3 2 1 Green Red Clear Black Green Shield 1 6 5 4 3 2 1 6 6 Green Red Clear Black Green White Black Red Green Yellow Blue Foot Control M Touch Pad Control M 6 1 Chassis Green Chair Mount PN: 2662-259A Safety Switches Cantilever Cantilever Base Pivot Advantage by DentalEZ™ Chair Wiring Schematic M Wiring Extension Shield 5 5 3 Red/Black White Black Gray/Black Brown/Black 2 Black 4 3 4 2 Back Upper Limit Switch (LS4) 3 Green Red/Black White/Black Black Gray/Black Brown/Black 1 Back 2 1 6 5 4 3 2 1 Black (DC Ground) Gray/Black (Calibration A) White/Black (Control Signal A) Gray/Black Calibration M) Brown/Black (Power On LED) White (Control Signal M) Red/Black (+12 VDC) Black Black (DC Ground) Yellow/Black Red (+5VDC) Gray Blue Yellow 1 A Wiring Extension P4 UP Back Potentiometer (P2) W I R I N S G C H E M A T I C S N.C. LED 2 Assembly 3 Advantage 6 1 13 1 A 1 25 P4 14 1 P3 Section I Chairs P1 Red 2 CW 1 Limit Switch (LS2) 3 Aux AC Relay 2 When a relay is not used, a shielded jumper wire is placed in line on the light connection. When optional switches are not installed, connectors are plugged into each other. 120 & 220 VAC relays connect to the chair light connection. 24 VAC relay connects to the CMU main wire harness through a jumper wire which controls the light common. 6 7 8 1 Light Connection White Black Red Green Yellow Blue Foot Control A 1 Relay (Optional) Red/White Touch Pad Control A 6 As functions move up, all potentiometer pin #2 voltages increase. Green 8 7 5 White Black Green (Safety Ground) Chassis 115 V Chair Power Cord Aux Safety Limit Hand Piece Switch (Optional) (LS7) (Optional) White (AC Line Neutral) Black (AC Line Hot) Limit Switch (LS3) Pins 9 through 12 are neutral. 6 2 1 5 4 12 13 14 11 10 7 8 9 5 4 3 P3 6 6 5 4 25 24 23 21 20 19 18 17 16 15 14 13 12 11 Black (DC Ground) Purple Orange/Black Black Red (+5 VDC) Brown Pink Purple Orange Red Orange/Black 115 VAC Hookup 3 CW 3 1 N.C. Base Upper Limit Switch (LS1) 1 UP N.C. All wires are black. 1 2 Chassis Pump Ground Green/Yellow 16 N.C. Connections shown in line for clarity. P5 Base Down SV2 Back Down SV4 Ret P5 Base Potentiometer (P1) 4 Base Cantilever N.C. 2 3 12 Base Up SV1 Back Up SV3 Pwr Yellow Capacitor AC White 1 P2 Black 1 14 1 DIP Switch Assembly Master Control Board A 6 N.C. View A--A Black 1 22 10 9 8 7 3 2 1 Green Red Clear Black Green Shield 3 2 1 1 6 5 4 6 6 Green Red Clear Black Green M Wiring Extension Shield 5 5 3 Red/Black White Black Gray/Black Brown/Black 2 Black 4 3 4 2 Back Upper Limit Switch (LS4) 3 Green Red/Black White/Black Black Gray/Black Brown/Black 1 Back 2 1 6 5 4 3 2 1 Black (DC Ground) Gray/Black (Calibration A) White/Black (Control Signal A) Brown/Black (Power On LED) Gray/Black (Calibration M) White (Control Signal M) Red/Black (+12 VDC) Black Black (DC Ground) Yellow/Black Red (+5 VDC) Gray Blue Yellow 1 A Wiring Extension P4 UP Back Potentiometer (P2) N.C. LED 2 Assembly 3 White Black Red Green Yellow Blue Foot Control M Touch Pad Control M 6 1 Chassis Green ® P.N. 2717-194B Chair Mount Safety Switches Cantilever Cantilever Base Pivot aXcs Chair Wiring Schematic aXcs II W I R I N S G C H E M A T I C S Technical Manual Page i-79 2500 Highway 31 South Bay Minette, Alabama 36507 1-866-DTE-INFO Fax: (251) 937-0461 www.dentalez.com © DentalEZ Alabama, Inc. Printed in USA September, 2009 Chairs with Air Glide T U B I N G D I A G R A M AIR GLIDE TUBING DIAGRAM Red VALVE Red 60 100 PSI 40 20 0 REGULATOR 80 AIR CASTER White Technical Manual Page i-80 Section I Chairs 2500 Highway 31 South Bay Minette, Alabama 36507 1-866-DTE-INFO Fax: (251) 937-0461 www.dentalez.com © DentalEZ Alabama, Inc. Printed in USA January, 2010
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