AC500 – the scalable PLC for customized automation

AC500 – the scalable PLC for customized automation
AC500 – the scalable PLC for
customized automation
Technical information
The scalable AC500 PLC – flexible,
cost-efficient, future-friendly
Customers’ requirements met to perfection
Simple, consistent expandability, flexible when choosing a field bus, and designed for future market trends –
those are some of the demands made on an automation platform, particularly in the mechanical engineering
sector, but in plant engineering as well. These needs have been worked out in a close dialog with customers
and end-users. And now, they have been realized in the design and high functionality of the new scalable
AC500 PLC.
Parallel connection to several buses
The new AC500 consists of different devices that can
be combined and flexibly expanded to suit the customer’s individual requirements. It is also possible, for
instance, to operate several field buses simultaneously in any desired combination with a single control
system. Customers can choose between different
CPU performance classes, which can even be easily
replaced subsequently to meet increasing requirements. Our common engineering tool AC500 Control
Builder provides standardized programming of the
entire platform according to IEC 61131-3, as well as
further features and utilities.
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Guarantees your safe investment in future
Besides the high performance capabilities of the system regarding handling, reliability and ease of maintenance, also the long-term availability of the chosen system plays a decisive role: Your safe investment must be
ensured in future. With the new AC500, ABB offers a modern high-performance platform which is suitable for
future-oriented automation concepts and open for new trends and market requirements.
AC500 – the first choice everywhere
The AC500 is an optimum selection for applications like the following:
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packaging machines
plastics machines
printing presses
crane engineering
energy optimization
building engineering
pumping installations
marine engineering
wind power installations
air-conditioning/refrigeration systems
tunnel construction
…
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Everything you need for
switching and control
Flexible choice of the field bus
Flexibility in the choice of a field bus without needing
The FBP is the link to a communicative series of
to replace any field devices: That’s the basic idea
switching and automation components, which can
behind the field bus plug (FBP). Thanks to this intelli-
thus be combined with standard field bus systems
gent plug connector, field devices „become“ field-
in the easiest way.
bus-neutral. Thus, changing the field bus (often due
to end-user’s wishes), only requires the replacement
of the plug connector itself – the field devices and
terminal wiring can be retained.
Bus-neutral field devices:
Circuit-breaker
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Universal Motor Controller
Motor Starter
AC500 Slave
Complete product portfolio
ABB offers a complete range of low-voltage devices from one source: PLC,
devices for switching and protection, such as soft starters, contactors, and
circuit-breakers, up to standard sensors. Many of these ABB components have
already been integrated into the innovative system concept involved. Examples
here include the UMC22-FBP Universal Motor Controller for effective motor
protection and particularly user-friendly motor control, the interactive circuitbreakers Tmax T4, T5, the PSS soft starter and the wireless proximity switch.
With the AC500, the FBP product range has been extended by field-bus-neutral I/
O modules and a CPU which can also be used as a field bus slave via the FBP.
S500 remote I/Os
Soft Starters
Wireless Automation
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Clear advantages thanks to clear
structures
Flexibility as program
Thanks to its scalability, the AC500 PLC can be adapted to the most different automation tasks: The devices concerned can
be used and combined in a flexible way. The number of different parts to be kept in stock is correspondingly minimized.
The AC500’s system architecture
The CPUs
are available in different performance classes, can
all be programmed in five different languages, and
provide an LCD display, an operator keypad, an SD
card slot, and two inte-grated serial interfaces. The
CPUs can be simply plugged onto the CPU terminal
base. Optionally,
they are also available with integrated Ethernet or
ARCNET.
The communication modules
For connection to standard field bus systems and
integration into existing networks. Up to four communication modules in any desired combination are
allowed at one CPU, resulting in a high degree of
communication.
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The CPU terminal base
The FBP interface module
Available in three different versions, enables easy
With embedded digital I/Os and a field-bus-neutral
plugging of the CPU and one, two or four communi-
interface for connecting the chosen FBP connec-
cation modules.
tor. For decentralized expansion by up to seven I/O
modules.
The I/O modules
Digital and analog in different versions. Can be simply
The SD card
plugged onto the terminal units – for local expansion
Optional for data logging, downloading and uploa-
of the CPU (max. seven local I/O modules) and
ding the user program without a PC or a firm-
decentralized expansion via the FBP interface.
ware update for all devices (CPU, couplers or I/O
Flexible use thanks to configurable channels.
modules).
The terminal units
Multi-purpose usage for both digital and analog I/Os,
for 1, 2 and 3-wire designs. Enable simple prewiring
1 Back-lighted LCD display and keypad
without electronics. For 24 V DC and 230 V AC,
2 SD card slot
optionally for spring or screw-type terminals.
3 Plug-in communication modules
(1 to max. 4)
4 Optionally with integrated Ethernet
1
or ARCNET
2
5 FBP interface (for slave and for
3
programming)
1
6 Two serial interfaces for programming,
4
ASCII, Modbus or CS31 field bus (master)
5
7
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7 Expandable by up to seven local
I/O modules
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AC500 grows to meet
requirements
Control +
communication:
Centralized expansion:
Decentralized expansion:
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Networked and communicative
Network
Modem
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Programming
Control Builder AC500, Programming Tool PS501
Control Builder AC500 is the engineering tool for all CPU performance classes of the AC500, designed for
standardized IEC 61131-3 programming in five different languages. Other features of this tool are: Configuration of the overall system including field buses and interfaces, extensive diagnostic functions, alarm handling,
integrated visualization and open software interfaces.
The Programming Tool PS501 also allows to select between different languages such as English, German,
Spanish, French, Italian, Russian and Chinese.
Member of Automation Alliance
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Programming in conformity with IEC 61131-3
■ Five standardized programming languages:
Besides the suitable hardware, a high-performance,
Function Block Diagram (FBD), Instruction List (IL),
user-friendly and convenient engineering tool is
Ladder Diagram (LD), Structured Text (ST), Sequential
indispensable for simple planning, programming,
Function Chart (SFC)
testing and commissioning of an automation applica-
■ Free graphical function chart (CFC)
tion. AC500 Control Builder provides the following
■ Debugging functions for the program test:
functionalities:
• Single step
• Single cycle
• Breakpoint
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Programming
Offline simulation
Watch and Recipe Manager, and stored in memory
IEC 61131-3 commands can be simulated without a
there (“Read recipe). These functions are also helpful, for
PLC being connected, including the relevant mal-
example, for setting and entering control parameters.
functions. After the program test, the application can
be downloaded to the control system.
Sampling trace
Timing diagrams for process variables and storage of
data in a ring buffer with event trigger.
Visualization
Includes color change, moving elements, bitmaps,
Recipe management and watch lists
text display, allows input of setpoint values and
Values of selected variables are displayed. Pre-
display of process variables read from the PLC,
defined values can be assigned to variables which
dynamic bar diagrams, alarm and event manage-
can then be downloaded to the control system all at
ment, function keys and ActiveX elements. The
once (“Write recipe”). Ongoing values from the control
visualizations package is also available individually as
system can also be pre-assigned for reading into the
a separate software-licence (PS501-HMI).
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Configurators of the communication interfaces
For PROFIBUS DP, CANopen, DeviceNet, Ethernet,
Modbus and CS31.
Open interfaces
as Visual Source Safe, can be used in order to
DDE and OPC.
ensure data consistency of the program code for
several different users and projects.
Programming
Serial or via Ethernet or ARCNET networks.
Miscellaneous
• Comprehensive libraries.
Engineering interface
• Windows 32-bit standard.
Provides access from the programming system to an
• Operating systems Windows NT, 2000 and XP
external project database in which the program
source code of one or several automation projects is
managed. Optionally, a version control system, such
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CP400 and CP500 –
the operator interfaces
Obvious Human-machine communication
ABB offers an extensive range of human machine interfaces (HMIs). The two families CP400 and CP500
provide many different displays to choose from, which satisfy application-specific demands regarding required
operator actions and information density. Whether it’s a simple device for displaying text, a graphic-capability
device or a touch-panel with color display, the entire range of control terminals meets the requirements for
maximized transparency and efficiency for the automation task.
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Simple handling
Functionalities in line with demand
Users can communicate with the AC500’s CPUs via the
Depending on the used device type, the operator panels
various operator panels, read and write access on
feature the following functions:
device data is possible.
■ real-time clock
The configuration of the operator panels can be done
■ alarm management in several different groups
easy and fast with the programming software CPsoft.
■ trend curves and datalogger
With regard to frequently harsh conditions at the place of
■ recipe management
installation, all operator panels fulfill IP65 protection at
■ report printouts
the front. Operator panels and automation devices are
■ password protection
linked either simply via serial interfaces, or in case of
■ Flash memory up to 1600 kB
complex applications via Ethernet.
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Operator Terminals CP400
Performance
Quick and easy project creation and management
Quickly view and easily manage your project components using the screen
manager (detailed list or screen miniatures). Simplify the creation, modification, sorting and identification of your project data via the cross-references
function.
Easy testing and use
Simplified adaptability and connectivity
Test your projects, screens and alarms as well as
SConnect your HMIs to the various automation
your communication and controller functions quickly
equipment:
via on- and off-line simulation. Change language
■ via the various possible protocols for ABB AC31,
quickly and easily using the multi-language support
series 40&50, series 90, AC500 PLCs and more
function.
than 100 leading PLCs on the market, where the
display acts as gateway. The multi protocol also
Secured data and operations
allows data to be exchanged between the various
Protect your files and machine configurations using
controllers.
global and object-specific passwords (9 protection
levels) to prevent downloading of the application.
■ via multi-channel communication (Connecting a
controller to each available port via different
protocols, transferring values between drivers via
macros, using the values of various controllers in
the calculations).
■ via the multiple
connection media
(RS232, RS485,
RS422or Ethernet…)
increasing connection capacities.
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Comfort
Simplified creation
Simplify the creation of your projects using:
■ the Macro and Ladder functions, providing
you with ready-to-use modules such as
arithmetic functions
■ quick and easy retrieval of your PLC’s
variables by variable import.
Easy template choice
Satisfy your requirements by choosing
the HMI which is most adapted to your
needs in terms of dimensions, colours,
functions and connection.
Enhanced visual comfort
Embellish your screens by using available or
imported fonts and by importing animated
Gif images.
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Communication – Ethernet
Ethernet
Ethernet operates with a data rate of 10 MBit/s and as FastEthernet with 100 MBit/s. Ethernet utilizes the producer/consumer
model. This means that every station possesses equal rights. While it is transmitting, all other stations listen
in and accept the data directed to them. Bus access is regulated by the CSMA/CD procedure (CarrierSense Multiple-Access with Collision Detection), where each station may autonomously transmit when the
bus is free. If a collision occurs, if two stations begin to transmit simultaneously, both of them will stop
transmission and wait for a randomly determined time before they transmit again. Ethernet defines the
Layers 1 (Physical Link) and 2 (Data Link) of the OSI model.
The AC500 supports transmission and reception of data using TCP/IP and/or UDP/IP. Further application
layers can be implemented by subsequent loading. Simultaneous operation of TCP/IP, UDP/IP and application layer is also assured. The IP, TCP, UDP, ARP, RP, BOOTP, and DHCP protocols are supported as a
standard feature, as application layer Modbus/TCP.
Topology
Transmission media
Star- or ring-shaped using Ethernet hub or switch.
Twisted-pair cables with RJ45 connector. The
maximum cable length is 100 m for 100 MB/s.
Data transmission
Max. 10 MB/s with 10 Base T and max. 100 MB/s
Diagnostics
with Fast-Ethernet.
Detailed diagnostic messages for rapid troubleshooting are shown on the CPU display.
In addition, the device status is indicated at the
communication module by four LEDs.
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Ethernet - Functionality at a glance
Ethernet functionality
AC500 CPU with
integrated Ethernet interface
AC500 with communication
module CM577-ETH
Protocols supported
Modbus TCP/IP
Ethernet TCP/IP
yes (client/server),
up to 8 client/server connections simultaneously.
Supported functions: 1, 2, 3, 4, 5, 6, 7, 15, 16
for programming only, not for communication
UDP/IP
yes, using special function blocks and with ABB header
BOOTP
yes
DHCP
yes
ARP
yes
ICMP
yes
Associated libraries
for Modbus/TCP and UDP/IP communication
Diagnosis
Error indication
Online diagnosis
on LCD display of the CPU
LED's on the
communication modul
using SYCON.net tool (part of programming software)
Error code
yes
Physical layer
Connection
RJ45 10Base-T oder 100Base-TX
Baud rate
10 / 100 Mbit/s
Number of sockets
Ethernet switch integrated
Configuration
Station address
configuration
up to 16
no
yes
using SYCON.net tool (part of programming software)
yes using display and
keypad of CPU
yes, via rotary switch
on the communicating coupler
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Communication –
PROFIBUS DP
PROFIBUS DP
(Process Field Bus - Decentral Periphery)
PROFIBUS DP is an open, high-speed and widely-used field bus.
It provides multi-master and master-slave communication in the field
area. This field bus can accordingly be used for AC500 and AC31 control system series and for field-busneutral FBP devices (decentralized I/Os and intelligent switching devices) via the PROFIBUS-FBP connector.
Communication
basic functions in accordance with EN 50170. Each
The masters rule data traffic on the bus. When in
master has full write and read access to its assigned
possession of the bus access authorization (token),
slaves, but only read access to the slaves assigned to
the masters can transmit data without an external
other bus masters. There is no direct data exchange
request. The passive devices, known as slaves, do
between masters. Acyclical services (DP-V1) for
not receive any bus access rights; they acknowledge
parameterization and diagnostics between master and
messages received, or respond to a query from a
slave are also available. This is performed in parallel to
master. Baud rates from 9.6 kBaud to 12 MBaud are
the master’s cyclical user data traffic.
supported. A maximum of 126 devices can be
operated on the bus.
Diagnostics
Detailed diagnostic messages for rapid trouble-
Data exchange
shooting are shown on the CPU display. In addition,
This is handled predominantly in cyclical mode be-
the device status is indicated at the communica-tion
tween master and slave. The requisite communication
module by four LEDs.
functions have been specified by the PROFIBUS DP
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PROFIBUS DP - Functionality at a glance
Profibus DP functionality
Profibus master
Multi master
AC500 CPU with CM572-DP
AC500 CPU with Profibus
FieldBusPlug (FBP DPV1)
S500 I/Os with bus interface
DC505-FBP and Profibus
FieldBusPlug (FBP DPV1)
yes
no
no
yes, bus access via token
no
no
no
yes
yes
Profibus DP V0
yes
yes
yes
Profibus DP V1
with service
MSAC1_read (read data) +
MSCA1_write (write data)
yes
no
yes
via LEDs on the
communication module
via LCD display of the CPU
and via LEDs on the FBP
via LED on the interface module
and the FBP
Profibus slave
Protocols supported
Diagnosis
Error indication
Online diagnosis
using SYCON.net tool (part of the programming software)
Error code
yes
no
no
Associated
function blocks
yes
no
no
Physical layer
Connection
no
9-polig D-Sub
M12 FBP (standard)
Baud rate
up to 12 Mbit/s
Distance
up to 1200 m at 90 kbit/s
Max. number of subscribers
Configuration
Using GSD file
Station address
configuration
126 subscribers max. (via amplifier) and max. 32 subscribers
(master/slave devices) per bus segment
using SYCON.net tool (part of
programming software)
yes, using the specific GSD
file of the slave device
no
using SYCON.net tool (part of programming software),
if another AC500 is the master
yes, using the AC500 GSD file
Yes using display and keypad
of CPU (99 max.)
yes, via rotary switches
(99 max.)
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Communication – Modbus®
Modbus® RTU (developed by Modicon in 1979)
Modbus® RTU is an open master/slave protocol, and can be easily implemented on serial interfaces.
Numerous automation systems have Modbus® RTU interfaces as standard or optional features, and are thus
easily able to communicate with the AC500 via its integrated COM1 and COM2 interfaces (RS232 or RS485).
The Modbus® is used not only in industrial applications, but also in building installations, in energy optimization
systems, for long-distance data transmission and for linking up operator panels.
Communication
Data transfer
By polling, i.e. the master transmits a request to the
Max. 115.2 kB/s. Each telegram has a 16-bit CRC
slave and then receives the response. Both interfaces
appended. The telegrams permit process data (input/
COM1 and COM2 can operate simultaneously as
output data) to be written and read, either individually
Modbus interfaces. The Modbus operating mode of
or in groups. The data are packed in the RTU format.
an interface is set using the engineering tool.
Transmission media
Topology
May vary. One widely used option is the RS485 bus
Point-to-point via RS232 or multi-point via RS485.
physics, a twisted-pair, shielded cable with termina-
With RS232, a maximum of one master and one
tors.
slave is possible, while with RS485 one master and a
maximum of 31 slaves can be operated. The maxi-
Diagnostics
mum cable length is 15 m with RS232 and 1.2 km
Detailed diagnostic messages for rapid trouble-shoot-
with RS485.
ing are shown on the CPU display.
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Modbus - Functionality at a glance
Modbus functionality
AC500 CPU with integrated Modbus interface
Master or slave at COM1
yes
Master or slave at COM2
yes
Slave at FBP interface
Protocols supported
no
Modbus RTU
Diagnosis
Error indication
Online diagnosis
on LCD display of the CPU
yes
Physical layer
RS485
Connection
9-pole D-Sub (COM2) or plug (COM1)
Baud rate
up to 115.2 kbit/s
Distance
up to 1200 m (at slow baud rate)
Configuration
Station address configuration
using configuration tool (part of programming software)
using configuration tool (part of programming software)
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Communication –
CANopen and DeviceNet
CANopen (Controller Area Network) and
DeviceNet
The CAN protocol was originally developed for the European automotive industry, so as to replace expensive cabling by an affordable
network cable. Today, it is also used in the field of automation for
transmitting process data between control systems, decentralized
I/O modules, drives, valves, etc. CAN features a high level of transmission security, since large portions of the
monitoring mechanisms have been implemented directly in the CAN chip. DeviceNet and CANopen utilize the
physical structure and the data transport mechanisms of CAN (Controller Area Network). The difference lies in
the transmission protocols. DeviceNet and CANopen can be used correspondingly for the AC500 and AC31
controller series and for field-bus-neutral FBP devices (decentralized I/Os and intelligent switching devices).
Data transmission
Bus access for subscribers
Two types of message have been defined: I/O data
The connection ID with the lower address has higher
transfer and direct link. I/O data transfer is used for
priority on the bus. Data is transmitted by the source,
time-critical process data, while the direct link can
while the sinks (i.e. receivers of the data) have like-
be, for example, used for diagnostic messages.
wise been specified during the configuration phase.
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CANopen
DeviceNet
The bus operates on the master/slave principle with
The bus operates on the multi-master and/or the
one master and up to 127 slaves. A shielded twisted-
master/slave principle, with up to 64 bus subscribers.
pair cable is used, according to ISO 11898. Cable
Two types of shielded twisted-pair cables are used:
lengths and transmission rates: from max. 40 m at
trunk cable for the main line and drop cable for the
1 MBit/s to 1000 m at 20 kBit/s.
branch line.
Transmission rate
125 kBit/s
250 kBit/s
500 kBit/s
Max. cable length of trunk line
Trunk cable
500 m
(1610 ft)
250 m
(820 ft)
100 m
(328 ft)
Max. cable length of trunk line
Drop cable
100 m
(328 ft)
100 m
(328 ft)
100 m
(328 ft)
Max. cable length per branch line
Trunk cable/Drop cable
6m
(20 ft)
6m
(20 ft)
6m
(20 ft)
Max. cable length total branch line
Trunk cable/Drop cable
156 m
(512 ft)
78 m
(256 ft)
39 m
(128 ft)
Diagnostics
Detailed diagnostic messages for rapid troubleshooting are shown on the CPU display. In addition,
the device status is indicated at the communication
module by four LEDs.
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Communication –
CANopen and DeviceNet
CANopen - Functionality at a glance
CANopen functionality
Master
AC500 with communication
module CM578-CN
AC500 CPU with CANopen S500 I/Os with bus interface
FieldBusPlug (FBP)
DC505-FBP and CANopen
FieldBusPlug (FBP)
yes (client)
no
no
no
yes
yes
CAN 2.0A (11 bit identifier)
yes
yes
yes
CAN 2.0B (29 bit identifier)
yes
no
no
CiA DS401 integrated
device profile
yes
no
no
CiA DS402 integrated
device profile
yes
no
no
CiA DS406 integrated
device profile
yes
no
no
Event triggered
yes
yes
yes
Synchronous
yes
yes
yes
Cyclic
yes
yes
yes
Remote PDO transmission
yes
yes
yes
Node guarding
yes
yes
yes
Heartbeat
yes
yes
yes
using LEDs on the
communication module
via LCD-Display of the CPU
and the LEDs on the FBP
via LEDs on the interface
module and on the FBP
Slave
Protocols supported
Data transfer
Diagnosis
Error indication
Online diagnosis
using SYCON.net tool (part of programming software)
Error code
yes
no
no
Associated
function blocks
yes
no
no
Physical layer
ISO11898
Connection
Baud rate
yes
yes
yes
5-pole Combicon
M12
M12
up to 1 Mbit/s
up to 500 kbit/s
up to 500 kbit/s
Distance
up to 1000 m at 20 kbit/s
Configuration
Configuration
using EDS file
Station address
configuration
26
using SYCON.net tool (part of programming software)
yes, using the specific EDS
file of the slave device;
non-modular EDS files only
yes, EDS-file of the AC500
yes, EDS file to be
configured according the
existing HW (EDS Generator
part of the programming
software)
no
yes, via display and
keypad of the CPU
(max. 99)
yes, via rotary switch
on the interface module
(max. 99)
DeviceNet - Functionality at a glance
DeviceNet Functionality
AC500 with communication
module CM575-DN
AC500 CPU with DeviceNet
FieldBusPlug (FBP)
S500 I/Os with bus interface
DC505-FBP and DeviceNet
FieldBusPlug (FBP)
Master
yes
no
no
Slave
no
yes
3 different fixed configurations:
16 bytes + 16 words I/O
or 16 bytes I+O
or 16 words I+O
yes
1 fixed configuration for
DC505 or EDS file configured
according the existing
HW (EDS Generator part
of the programming
software)
DeviceNet (server)
no
yes
yes
DeviceNet (client)
yes
no
no
Polling
yes
yes
yes
State changes
yes
yes
yes
Cyclic
yes
yes
yes
Bit strobe
yes
no
no
Peer-to-Peer (acyclic)
yes
no
yes
using LEDs on the
communication module
via LCD display of the CPU
and LEDs on the FBP
via LEDs on the interface
module and the FBP
Protocols supported
Data transfer
Diagnosis
Error indication
Online diagnosis
using SYCON.net tool (part of programming software)
Error code
yes
no
no
Associated
function blocks
yes
no
no
Physical layer
ISO11898
Connection
Baud rate
yes
yes
yes
5-pole Combicon
M12
M12
up to 500 kbit/s
up to 500 kbit/s
up to 500 kbit/s
Distance
Configuration
Using EDS file
Station address
configuration
up to 500m at 125 kbit/s
using SYCON.net tool (part of programming software)
yes, using the specific EDS file
of the slave device;
non-modular EDS files only
yes, using AC500 EDS file
yes, EDS file to be
configured according the
existing HW (EDS Generator
part of the programming
software)
yes, using display and keypad
of the CPU (99 max.)
yes, via rotary switches
on the communication module
(max. 99)
27
Communication – ARCNET
ARCNET (Attached Resource Computer NETwork)
ARCNET is an open, multi-purpose field bus solution with real-time capability. It can be used for
multi-master networking and for programming the AC500 and AC31 controller series, but also for connecting
additional ARCNET subscribers, e.g. PCs via an appropriate interface card (see catalog).
Topology
Bus assignments
ARCNET is one of the few networks that can be
ARCNET operates on the token-passing procedure,
operated in every conceivable topology. Options
where each subscriber has equal rights.
include bus, star, or tree topologies, or mixtures of
these. This means that ARCNET can be used for a
Configuration mechanisms
broad field of different applications.
ARCNET allows to add and to remove subscribers
from the network during runtime. When a new
subscriber is added, the entire network will be reconfigured.
ARCNET functionality
ARCNET for programming
ARCNET for communication
Collision-free data transmission
AC500 CPU with integrated ARCNET interface
yes
in preparation
yes
Guaranteed response times
yes
Real-time support through token passing
yes
Handshake protocol between sender and recipient
yes
Variable network topology:
Bus, tree and star topologies incl. mixed topologies
yes
Variable use of media for networking:
Coax cable, twisted-pair cable and optical fibre
yes
Automatic connect/disconnect of subscribers
yes
Diagnosis
Error indication
Online diagnosis
on LCD display of the CPU
yes
Error code
yes
Physical layer
Token-passing system
Connection
Coax cabel, type RG62/U 93Ω
Baud rate
Max. number of stations
Maximum length of segments
Hub/switch integrated
Configuration
Station address configuration
28
2.5 Mbit/s
255, with max. 8 stations per segment
300m
no
using configuration tool (part of programming software)
using display and keypad of the CPU
ARCNET
Security mechanisms
The permissible twisted-pair cables are specified in
A 16-bit CRC is appended to every data packet, and
IEEE 802.3i-1990. At 2.5 MBit/s and with coaxial
checked by the recipient. If the token is lost, a recon-
cables, for example, the maximum length of a bus
figuration routine will be initiated, and the network will
segment is 300 m with eight subscribers and without
automatically be restructured. Additionally, diagnostic
a hub. With twisted-pair cables, under the same
registers are available.
conditions, a maximum length of approximately
120 m can be achieved. The maximum transmis-
Physical characteristics
sion length depends on the number of connected
ABB recommends coaxial cables as transmission
subscribers. With coaxial cables, a maximum of
medium, for direct connection to the CPU. But also
16 km can be achieved; with twisted-pair cables
twisted-pair cables or (glass, plastic) fiber-optic cables
approximately 6 km, in each case at 2.5 MBit/s. The
can be connected via bus converters. The line lengths
fiber-optic link provides the highest degree of inter-
that can be achieved without any intermediate ampli-
ference immunity. With glass fiber-optics, distances
fiers depend not only on the used medium, but also
of up to 3 km are possible at 2.5 MBit/s; with plastic
on the selected baud rate and the number of subscri-
fiber-optic cables only small distances of up to approx-
bers. The ranges per segment vary from approximate-
imately 100 m. The baud rate plays no significant role
ly 120 m for a simple two-wire bus, up to 3 km for
in fiber-optic cable transmission. Here, the range can
fiber-optics, in each case at 2.5 MBit/s. By providing
as well be extended using hubs.
appropriate hubs, different topologies and transmission media can be combined with each other and the
Diagnostics
transmission distance can be increased. The coaxial
Detailed diagnostic messages for rapid trouble-
cables used are a type with 93 Ohm, e.g. RG 62.
shooting are shown on the CPU display.
29
Communication – CS31
CS31 (Communication Serial Field Bus, developed by ABB in 1989) for continuity and migration
CS31 is a proprietary master/slave field bus. It is characterized by simple handling, easy configuration, and inexpensive
installation. The COM1 interface of the AC500 can be configured as a CS31 field bus master.
Communication
Data transmission
Is handled using polling, i.e. the master sends a
Is performed at 187.5 kB/s. Each telegram has an 8-bit
request to the slave and then receives the response.
CRC appended. The telegrams enable process data
The CS31 operating mode of COM1 is set using the
(input/output data) to be written and read.
engineering tool.
Transmission medium
Topology
Primarily a twisted-pair, shielded cable with termina-
Multi-point line, RS485, approved without branch
tors. Other transmission media: fiber-optic cables via
lines. A system consists of one master and up to 31
a converter (glass fibers max. 3 km, plastic max.
slaves. The maximum cable length is 500 m, or 2 km
100 m), contact lines, slip rings (bus length max.
with an amplifier. Slaves are primarily decentralized
50 m) and data photocells.
input/output modules with integrated CS31 bus
connection.
Diagnostics
Detailed diagnostic messages for rapid troubleshooting are shown on the CPU display.
30
CS31
CS31 functionality
Master
Slave
AC500 CPU with integrated CS31
interface
S500-FBP I/O with bus interface
DC551-CS31
yes, at COM1
no
no
Protocols supported
yes
ABB CS31 protocol
Diagnosis
Error indication
on LCD display of the CPU
Online diagnosis
Error code
erros are recorded in the diagnosis system of the CPU
Associated function blocks
yes
Physical layer
Connection
via module LEDs
yes
RS485
plug at COM1
screw-type or spring-type terminals
Baud rate
187.5 kbit/s
Distance
up to 500 m; up to 2000 m using a repeater
Max. number of modules on fieldbus
Configuration
Station address configuration
31 modules max.
Please note: The DC551 bus interface occupies one or two module addresses
(if counters are configured onboard). Depending on the configuration, connected
extension modules can occupy further module addresses.
using configuration tool (part of programming software)
no
using rotary switches (99 max.)
31
Scalable automation system
AC500
Details/Type:
Supply voltage
PM571
PM571-ETH
24 V DC
PM581
PM581-ETH
PM581-ARC
24 V DC
Program memory
Flash EPROM and RAM [kB]
64
256
Integrated data memory [kB]
21, incl. 4 KB RETAIN
288, incl. 32 KB RETAIN
Plug-in memory card [SD card]
128 MB
128 MB
Cycle time for 1000 instructions in ms
binary
word
floating-point
0.3
0.3
6
0.15
0.15
3
Max. number of centralized inputs/outputs
Digital inputs
Digital outputs
Analog inputs
Analog outputs
320
240
160
160
320
240
160
160
Max. number of decentralized
inputs/outputs
Data buffering
depends on the used standard fieldbus
CS31 field bus only: up to 31 stations with up to 120 DIs / 120 DOs per station
battery
battery
Real-time clock (with battery back-up)
x
x
Program execution
cyclical
time-controlled
multi tasking
x
x
x
x
x
x
User program protection
by password
x
x
x
terminal block
x
x
terminal block
x
x
SUB-D
x
x
SUB-D
x
Internal interfaces
COM1:
RS232/RS485 configurable
Connection
Programming, Modbus, ASCII, CS31
COM2:
RS232/RS485 configurable
Connection
Programming, Modbus, ASCII
Integrated Ethernet coupler
Ethernet connection
x
RJ45
x
RJ45
Integrated ARCNET coupler
ARCNET connection
Display and 8 function keys
x
Coax
x
RUN/STOP
status, diagnosis
x
RUN/STOP
status, diagnosis
Timers
unlimited
unlimited
Counters
unlimited
unlimited
x
x
x
x
x
x
x
x
x
x
x
x
Function
Function Block Diagram (FBD)
Instruction List (IL)
Ladder Diagram (LD)
Structured Text (ST)
Sequential Function Chart (SFC)
Continuous Function Chart (CFC)
32
Details/Type:
Supply voltage
PM582
PM582-ETH PM582-ARC
24 V DC
PM590
PM590-ETH PM590-ARC
24 V DC
PM591
PM591-ETH PM591-ARC
24 V DC
Program memory
Flash EPROM and RAM [kB
512
2056
4096
Integrated data memory [kB]
288, incl. 32 KB RETAIN
3072, incl. 512 KB RETAIN
3072, incl. 512 KB RETAIN
Plug-in memory card [SD card]
128 MB
128 MB
128 MB
Cycle time for 1000 instructions in ms
binary
word
floating-point
0.15
0.15
3
0.02
0.01
0.02
0.02
0.01
0.02
Max. number of centralized inputs/outputs
Digital inputs
Digital outputs
Analog inputs
Analog outputs
320
240
160
160
320
240
160
160
320
240
160
160
Max. number of decentralized
inputs/outputs
Data buffering
depends on the used standard fieldbus
CS31 field bus only: up to 31 stations with up to 120 DIs / 120 DOs per station
battery
battery
battery
Real-time clock
x
x
x
Program execution
cyclical
time-controlled
multi tasking
x
x
x
x
x
x
x
x
x
User program protection
by password
x
x
x
x
terminal block
x
x
terminal block
x
x
terminal block
x
x
SUB-D
x
x
SUB-D
x
x
SUB-D
x
x
RJ45
x
RJ45
x
RJ45
Internal interfaces
COM1:
RS232/RS485 configurable
Connection
Programming, Modbus, ASCII, CS31
COM2:
RS232/RS485 configurable
Connection
Programming, Modbus, ASCII
Integrated Ethernet coupler
Ethernet connection
Integrated ARCNET coupler
ARCNET connection
Display and 8 function keys
Function
x
Coax
x
RUN/STOP
status, diagnosis
x
Coax
x
RUN/STOP
status, diagnosis
x
Coax
x
RUN/STOP
status, diagnosis
Timers
unlimited
unlimited
unlimited
Counters
unlimited
unlimited
unlimited
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Function Block Diagram (FBS)
Instruction List (IL)
Ladder Diagram (LD))
Structured Text (ST)
Sequential Function Chart (SFC)
Continuous Function Chart (CFC)
33
Scalable automation system
AC500
Digital I/O modules
Number of channels per module
Digital inputs DI
Digital outputs DO
Configurable channels DC
(configurable as inputs or outputs)
Additional configuration of channels as
DC522
DC523
DC532
DX522
DX531
DC541
DC505-FBP
32
–
–
–
–
–
16
–
8
8
8
4
–
–
8
–
8
–
–
16
24
16
–
–
8
8
16
Configuration of max. 2 channels per module.
Operating modes see table on page 33.
fast counter
pulse-width modulator
rpm, time and frequency counter
interrupt I/O
Occupies max. 1 DO or DC when used as counter
Connection via terminal block TB5xx
Connection via CPU terminal base. Occupies
one communication module slot.
Digital inputs
–
–
–
–
–
x
–
–
–
x
x
–
–
–
x
x
–
–
–
x
x
–
–
–
–
x
–
–
–
–
x
–
–
–
–
–
–
Input signal voltage
24 V DC
Frequency range
Input characteristic acc. to EN61132-2
–
Type 1
0 signal
230 V AC or
120 V AC
47 … 63 Hz
Type 2
> + 5 V DC ... < + 15 V DC
1 signal
+ 15 V DC ... + 30 V DC
Residual ripple, range for 0 signal
– 3 V DC ... + 5 V DC
Residual ripple, range for 1 signal
+ 15 V DC ... + 30 V DC
Input time delay
(0 -> 1 or 1 -> 0)
–
–
–
–
–
–
x
Configuration
of max. 2 channels p. module.
Operating modes
see table on
page 33.
–
–
–
x
x
x
–
–
24 V DC
24 V DC
24 V DC
–
Type 1
–
Type 1
Yes.
See table on
page 34 for
possible
configurations
–
Type 1
– 3 V DC ... +
0 ... 40 V AC
5 V DC
> 40 V AC ... > + 5 V DC ...
< 74 V AC
< + 15 V DC
> + 5 V DC ...
74 ... 265 V AC
< + 15 V DC
– 3 V DC ...
–
+ 5 V DC
+ 15 V DC ... +
–
30 V DC
8 ms typically,
20 ms
configurable
typically
from 0.1 up to
32 ms
– 3 V DC ... + 5 V DC
Undefined signal state
Input current per channel
at input voltage + 24 V DC
at input voltage + 5 V DC
at input voltage + 15 V DC
at input voltage + 30 V DC
at input voltage 159 V AC
at input voltage 40 V AC
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Relay outputs, supplied via process voltage
UP, changeover contacts
Switching of 24 V load
Switching of 230 V load
Interface modules
DC551CS31
DI524
8 ms typically, configurable from 0.1 up to 32 ms
5 mA typ.
> 1 mA
> 5 mA
< 8 mA
–
–
–
–
–
–
– 3 V DC ... + 5 V DC
> + 5 V DC ...
< + 15 V DC
+ 15 V DC ... + 30 V DC
– 3 V DC ... + 5 V DC
+ 15 V DC ... + 30 V DC
8 ms typically,
configurable from
0.1 up to 32 ms
> 7 mA
< 5 mA
5 mA typ.
> 1 mA
> 5 mA
< 8 mA
–
–
5 mA typ.
> 1 mA
> 5 mA
< 8 mA
–
–
–
–
–
–
x
x
x
x
x
x
–
–
–
–
x
x
x
x
x
x
–
–
–
–
x
x
–
x
–
–
–
x
–
x
–
x
–
x
x
x
x
x
–
x
–
Process voltage UP minus 0.8 V
–
–
x
–
Process
voltage UP
minus 0.8 V
Output voltage at signal state 1
Process voltage UP
minus 0.8 V
Output current
Nominal current per channel
–
500 mA at UP = 24 V
Maximum (total current of all channels)
Residual current at signal state 0
Demagnetization when switching off
inductive loads
–
–
8A
< 0.5 mA
–
by internal varistors
34
500 mA at
UP = 24 V
8A
< 0.5 mA
by internal
varistors
500 mA at UP = 24 V
4A
8A
< 0.5 mA
by internal varistors
DI524
DC522
Digital I/O modules
DC523
DC532
DX522
Switching frequency
for inductive load
–
0.5 Hz max.
for lamp load
–
11 Hz max. at max. 5 W
Short-circuit / overload proofness
–
Overload indication (I > 0.7 A)
Output current limiting
Proofness against reverse feeding of
24 V signals
–
–
x
x
DX531
2 Hz max.
11 Hz max.
at max. 5 W
by external fuse /
circuit breaker.
6 A gL/gG per channel
–
–
–
–
xx Hz max.
x
after approx. 100 ms
0.7 A typ.
DC541
Interface modules
DC505-FBP DC551-CS31
0.5 Hz max.
11 Hz max.
at max. 5 W
0.5 Hz max.
11 Hz max.
at max. 5 W
x
–
0.7 A typ.
x
x
after approx. 100 ms
Automatic reclosure
–
x
x
x
–
–
x
x
x
for resistive load, max.
–
–
–
–
3 A at 230 V AC
2 A at 24 V DC
–
for inductive load, max.
–
–
–
–
1.5 A at 230 V AC
1.5 A at 24 V DC
–
–
–
for lamp load
–
–
–
–
60 W at 230 V AC
10 W at 24 V DC
–
–
–
Lifetime (switching cycles)
Mechanical lifetime
–
–
–
–
–
–
–
Lifetime under load
–
–
–
–
–
–
–
Spark suppression
for inductive AC load
–
–
–
–
–
–
–
Demagnetization
for inductive DC load
–
–
–
–
–
–
–
Contact rating
Process voltage UP
Nominal voltage
24 V DC
24 V DC
Maximum ripple
5%
5%
Reverse polarity protection
x
x
Fuse for process voltage UP
Connections for sensor voltage supply.
Terminal + 24 V and 0 V for each connection.
–
8
Permitted load for each group of 4 or 8
connections: 0.5 A
Short-circuit and overload proof
–
x
24 VDC sensor supply voltage
Maximum cable length for connected process signals
Shielded cable [m]
1000
1000
Unshielded cable [m]
600
600
Potential isolation
per module
x
x
between the input channels
–
–
between the output channels
–
–
Voltage supply for the module
24 V DC
24 V DC
5%
5%
x
x
10 A miniature fuse
24 V DC
5%
x
24 V DC
24 V DC
5%
5%
x
x
10 A miniature fuse
–
–
–
–
–
–
x
–
–
–
–
–
–
1000
600
1000
600
1000
600
1000
600
1000
600
1000
600
1000
600
x
–
–
x
–
–
x
–
x
x
–
x
x
–
–
internally via
backplane
bus
via AC500
CPU
x
–
–
x
–
–
by external
24 V DC voltage
via terminal
CS31 field
bus, via terminal
by code
switch on the
front side
via AC500 CPU or interface module
Address setting
24 V DC
5%
x
4
internally via extension bus interface (I/O bus)
Field bus connection
Operating state indicators
Yellow LED for I/O state
Green LED for voltage supply
Red LED for module and group errors
Mounting position
Cooling
24 V DC
5%
x
300.000
300 000 at 24 V DC/ 2 A
200 000 at 120 V AC/ 2 A
100 000 at 230 V AC/ 3 A
External measure depending
on the switched load
External measure:
Free-wheeling diode connected in parallel to the load
–
via software
via software
via FBP
via FBP
via FBP
32
1
4
16
24
32
16
12
8
16
24
1
1
1
1
1
1
1
1
4
4
4
2
2
1
2
1
1. Horizontal mounting. 2. Vertical mounting possible with restrictions (max. output load per group: 50 % at 40 °C).
Cooling by natural convection must not be obstructed by cable ducts or other interior components of the switchgear cabinet.
35
Scalable automation system
AC500
Analog I/O modules
AX522
AI523
AX521
Number of channels per module
Analog inputs AI, individual configuration
Analog outputs AO, individual configuration
Signal resolution for channel configuration
– 10 V ... + 10 V: 12 bits + sign
0 ... 10 V: 12 bits
0 ... 20 mA, 4 ... 20 mA: 12 bits
Temperature: 0.1 °C
Monitoring configuration per channel
Plausibility monitoring
Wire break & short-circuit monitoring
Analog Inputs AI
Signal configuration per AI
0 ... 10 V
– 10 V ... + 10 V
0 ... 20 mA
4 ... 20 mA
Pt100, – 50 °C ... + 400 °C (2-wire)
Pt100, – 50 °C ... + 400 °C (3-wire),
occupies 2 AIs
Pt100, – 50 °C ... + 70 °C (2-wire)
Pt100, – 50 °C ... + 70 °C (3-wire),
occupies 2 AIs
Pt1000, – 50 °C .. .+ 400 °C (2-wire)
Pt1000, – 50 °C ... + 400 °C (3-wire),
occupies 2 AIs
Ni1000, – 50 °C ... + 150 °C (2-wire)
Ni1000, – 50 °C ... + 150 °C (3-wire),
occupies 2 AIs
0 ... 10 V using differential inputs,
occupies 2 AIs
– 10 V ... + 10 V using differential inputs,
occupies 2 AIs
Digital signals (digital input)
Input resistance per channel
Time constant of the input filter
Conversion cycle
Overvoltage protection
Data when using the AI as digital input
Input time delay
Input signal voltage
0 signal
1 signal
Analog outputs AO
Possible configuration per AO
– 10 V ... + 10 V
0 ... 20 mA
4 ... 20 mA
Output resistance (burden)
when used as current output
Output loading capability
when used as voltage output
36
AO523
4
4
8
8
16
–
16
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Max. number per module and with regard to the configuration:
AIs / Measuring points (depending on the use of 2/3-wire connection or differential input)
4/4
8/8
16 / 16
–
4/4
8/8
16 / 16
–
4/4
8/8
16 / 16
–
4/4
8/8
16 / 16
–
4/4
8/8
16 / 16
–
4/2
8/4
16 / 8
–
4/4
8/8
16 / 16
–
4/2
8/4
16 / 8
–
4/4
8/8
16 / 16
–
4/2
8/4
16 / 8
–
4/4
8/8
16 / 16
–
4/2
8/4
16 / 8
–
4/2
8/4
16 / 8
–
4/2
8/4
16 / 8
–
8/8
16 / 16
Voltage: > 100 kΩ, Current: approx. 330 Ω
Voltage: 100 µs, Current: 100 µs
2 ms (for 8 AI + 8 AO), 1 s for Pt/Ni...
x
x
–
–
–
–
–
4/4
x
8 ms typ., configurable from 0.1 up to 32 ms
24 V DC
– 30 V ... + 5 V
+ 13 V ... + 30 V
4
4
4
–
–
–
–
Max. number of AOs per module and with regard to the configuration:
8
–
16
4
–
8
4
–
8
0 ... 500 Ω
–
0 ... 500 Ω
max. ± 10 mA
–
max. ± 10 mA
Process voltage UP
Nominal voltage
Maximum ripple
Reverse polarity protection
Max. line length of the analog lines,
conductor cross section > 0.14 mm²
Conversion error of analog values caused by
non-linearity, calibration errors ex works and
the resolution in the nominal range
Potential isolation
per module
between the input channels
between the output channels
Voltage supply for the module
Operating state indicators
Yellow LED for I/O state
Green LED for voltage supply
Red LED for module and group errors
Mounting position
Cooling
AX521
Analog I/O modules
AX522
AI523
AO523
24 V DC
5%
x
24 V DC
5%
x
24 V DC
5%
x
24 V DC
5%
x
100 m
0.5 % typ., 1 % max.
x
–
–
x
x
–
–
–
–
internally via extension bus interface (I/O bus)
x
–
–
8
1
2
16
16
16
1
1
1
2
2
2
1. Horizontal mounting.
2. Vertical mounting possible with restrictions (max. output load per group: 50 % at + 40 °C).
Cooling by natural convection must not be obstructed by cable ducts or
other interior components of the switchgear cabinet.
Table: Digital I/O modules, „fast counter“ operating modes. Not applicable for DC541
Operating mode, configured in the user program
of the AC500
0
1
2
3
4
5
6
7
8
9
10
No counter
One count-up counter with
„end value reached“ indication
One count-up counter with „enable“ input and
„end value reached“ indication
Occupied
inputs
DI or DC
0
1
Occupied
outputs
DO or DC
0
1
Maximum
counting
frequency
–
50 kHz
Notes
–
Note for input module DI524:
It is not possible to set an output directly.
As an alternative, the status byte should be
evaluated and applied to another output in the
system.
2
1
50 kHz
Two up/down counters
Two up/down counters with 1 counting
input inverted
One up/down counter with „dynamic set“
input
One up/down counter with „dynamic set“
input
One up/down counter with directional
discriminator.
For synchro transmitters using two counting
pulses with an offset of 90° (track A and B).
2
2
0
0
50 kHz
50 kHz
2
0
50 kHz
2
0
50 kHz
2
0
50 kHz
–
One up/down counter with directional
discriminator and double evaluation.
For synchro transmitters using two counting
pulses with an offset of 90° towards each
other (track A and B).
0
2
0
0
–
30 kHz
Acts to the rising signal edge (0->1).
„End value“ interrogation via status byte.
Acts to the falling signal edge (1->0).
„End value“ interrogation via status byte.
For synchro transmitters with 24 V signals.
Incase of 5 V synchro transmitters, the signal
has to be increased to 24 V. The zero track
of the synchro transmitter is not processed.
Interrogation of the „end value“ indication via
the status byte. Single evaluation.
–
See operating mode 7.
One up/down counter with directional
discriminator and fourfold evaluation.
For synchro transmitters using two counting
pulses with an offset of 90° towards each
other (track A and B).
2
15 kHz
Difference: Double evaluation, i.e. evaluation of
the rising edge and the falling edge of track A
-> higher accuracy due to the double number of
counting pulses.
See operating mode 7.
0
„End value“ interrogation via status byte.
Difference: Fourfold evaluation, i.e. evaluation
ofthe rising edge and the falling edge of track A
and track B -> higher accuracy due to the fourfold number of counting pulses.
37
Scalable automation system
AC500
Table: Possible configurations for the multifunctional module DC541
Max. no.
of chanRemarks and notes regarding possible alternative
nels
combinations of the remaining channels (a and b)
for this
function
Mode 1: Interrupt functionality, mutually exclusive with mode 2 (counting functionality)
Each channel can be configured individually as interrupt
1
1
1
1
4
8
Digital input
Interrupt
input or interrupt output.
1
1
1
1
4
8
Digital output
Mode 2: Counting functionality and multifunctional I/Os, mutually exclusive with mode 1 (interrupt functionality)
Usual input.
1
1
1
1
4
8
Digital input
Usual output.
1
1
1
1
4
8
Digital output
PWM, resolutiOutputs a pulsed signal with an adjustable on-off ratio.
1
1
1
1
4
8
on10 kHz
*1)
a) Both channels (0 and 1) configured as 50 kHz counters
=> channels 2 to 7 can be configured as digital I/Os.
Up/down
OK
OK
OK
b) Only one channel (0 or 1) configured as 50 kHz counter
counter, 50 kHz
1
1
2
*1)
*1)
*1)
=> the second channel can be configured as counter
< 50 kHz or for time/frequency measurement with a max.
resolution of 200 µs. The remaining channels (2 to 7) can
be configured as digital I/Os.
*2)
a) Four channels (0 to 3) configured as 5 kHz counters
=> channels 4 to 7 can be configured as digital I/Os.
Up/down
b) Not all of the four channels 0 to 3 configured as 5 kHz
OK
counter, 5 kHz
1
1
1
1
4
counter => the remaining channels (of chan. 0 to 3) can be
*2)
configured as counters for 2.5 kHz or for time/frequency
measurement with a max. resolution of 200 µs as desired.
The remaining channels (4 to 7) can be configured as
digital I/Os.
Up/down
counter,
1
1
1
1
4
8
2.5 kHz
Time/frequency
*3)
measurement,
OK
OK
OK
OK
Channel 0 configured for a max. resolution of 50 µs
1
1
resolution
*3)
*3)
*3)
*3)
=> channels (1 to 7) can be configured as digital I/Os.
1 µs
*4)
a) Both channels (0 and 1) configured for a max. resolution
Time/frequency
of 50 µs => chan. 2 to 7 can be configured as digital I/Os.
measurement,
OK
OK
OK
b) Only one channel (0 or 1) configured for a max. resolution
resolution
1
1
2
*4)
*4)
*4)
of 50 µs => the second channel can be configured as
100 µs
counter < 50 kHz or for time/frequency measurement with
a max. resolution of 200 µs. The remaining channels (2 to
7) can be configured as digital I/Os.
Time/frequency
measurement,
Times, frequencies and rotational speeds are measured
1
1
1
1
4
8
resolution
with a maximum resolution of 200 µs.
200 µs
For connection of an incremental transmitter. For signals
up to 50 kHz (corresponds to a motor with a rotational
Bidirectional
Channels 0 to 3:
speed of 3000 rpm). The counter always occupies the first
OK
32 bit counter,
track A, track B, zero track,
1
4 channels (0 to 3).
*6)
50 kHz max.
touch trigger
*6) The remaining channels (4 to 7) can be configured
as limit values, as 5 kHz counters, for time/frequency
measurement with a resolution of 200 µs or as digital I/Os.
„Endless“ forward counting. An overflow occurs
corresponding to the 32 bit value.
Shaft (endless
OK
1
1
*7) The remaining channels can be configured as
counting)
*7)
limit values, as 5 kHz counters, for time/frequency
measurement with a resolution of 200 µs or as digital I/Os.
*8) The remaining channels can be configured as
32 bit counter
OK
1
1
limit values, as 5 kHz counters, for time/frequency
incl. sign
*8)
measurement with a resolution of 200 µs or as digital I/Os.
Various counting values of the 32 bit counter can be
Limit values for
OK
1
1
displayed directly via these outputs.
32 bit counter
*9)
*9) In this case, the channels 0 to 3 are used as 32 bit counters.
Fast counter
Multifunctional I/Os, digital I/Os, PWM, counter, time and frequency measurement
Configuration
as
38
Function/
Configuration Chan.
for channel no.
0
Chan.
1
Chan.
2
Chan.
3
Chan.
4-7
Operating and environmental conditions / System data
Voltages according to EN 61131-2
24 V DC
Process and
supply voltage
Absolute limits
Residual ripple
Polarity reversal protection
24 V DC (–15%, +20% without residual ripple)
19.2 V ... 30 V incl. residual ripple
< 5%
10 s
120 V AC
Supply voltage
Frequency
120 V AC (–15%, +10%)
47 Hz ... 62.4 Hz/50 ... 60 Hz (–6%, +4%)
230 V AC
Supply voltage
Frequency
230 V AC (–15 %, +10%)
47 Hz ... 62.4 Hz/50 ... 60 Hz (–6%, +4%)
120–240 V AC
Wide voltage input
Voltage
Frequency
102 V ... 264 V/120 V ... 240 V (–15%, +10%)
47 Hz ... 62.4 Hz/50 ... 60 Hz (– 6%, +4%)
Power failure bridging time according
to EN 61131-2
DC supply
AC supply
Failure < 10 ms, time between 2 failures > 1 s, PS2
Failure < 0.5 periods, time between 2 failures > 1 s
Temperature
Operation
Storage
Transport
0 °C ... +60 °C for horizontal mounting
-25 °C ... +75 °C
-25 °C ... +75 °C
Operation
Storage
> 800 hPa / < 2000 m
> 660 hPa / < 3500 m
Humidity
Air pressure
95% max., no condensation
Creepage distances and clearances
The creepage distances and clearances correspond
to Overvoltage Category II, Pollution Severity 2
Electromagnetic compatibility
Interference immunity
against electrostatic discharge (ESD)
interference voltage with air discharge
interference voltage with contact discharge
acc. to EN 61000-4-2, Zone B, Criteria B
8 kV
6 kV
Interference immunity
against radiated interferences (CW radiated)
Test field strength
acc. to EN 61000-4-3, Zone B, Criteria A
10 V/m
Interference immunity
against transient interference voltages (burst)
acc. to EN 61000-4-4, Zone B, Criteria B
Interference immunity
against conduction-bound interferences
(CW conducted)
Test voltage
acc. to EN 61000-4-6, Zone B, Criteria A
3V Zone B
Impulse voltage
acc. to EN 61000-4-5, Zone B, Criteria B
Emitted interferences
acc. to EN 55011, Group 1, Class A
Mechanical data
Connection type / terminals
Mounting
Degree of protection
Housing
Vibration resistance
Vibration resistance with SD card plugged in
Shock resistance
Device mounting
DIN top-hat rail acc. to DIN EN 50022
Screw mounting
Torque
horizontal
IP 20
acc. to UL 94
all three axes
2 Hz ... 15 Hz, continuously 3.5 mm
15 Hz ... 150 Hz, continuously 1 g (4 g in preparation)
15 Hz ... 150 Hz, continuously 1 g
all three axes
15 g, 11 ms, semi-sinusoidal
35 mm, overall height 7,5 mm or 15 mm
Screws with 4 mm diameter
1.2 Nm
39
Operating and displaying
Operator panels CP500 – Overview
CP501
CP502
CP503
CP511
CP512
1SBP 260170 R1001
1SBP 260171 R1001
1SBP 260172 R1001
1SBP 260173 R1001
1SBP 260174 R1001
STN-LCD
with backlight
STN-LCD
with backlight
STN-LCD
with backlight
STN-LCD
with backlight
S/W-STN-LCD
with backlight
Text
Text
Text
graphics and text
graphics and text
Display size
2 lines x 16 characters
2 lines x 20 characters
4 lines x 20 characters
240 x 64 pixels
240 x 128 pixels
Display area
W x H (mm)
55.7 x 11.0
73.5 x 11.5
70.4 x 20.8
5.2"
127.2 x 33.9
5.3"
120.0 x 64.0
5
5
5
variable
variable
5 (2 colors)
16 (2 colors)
16 (2 colors)
4
3 / 20
5 / 22
(with labels)
8
(with labels)
16
(8 with labeling strip)
Web functions
●
●
Buzzer
●
●
Ident. Nr.
Display type
Display
Text height (mm)
LEDs
Function keys/
other keys
1 group
4 groups
4 groups
Time channel
Alarm management
●
●
●
●
Real-time clock
●
●
Trend curves
●
●
real-time
historical
Data logger
Recipe
management
●
●
●
●
Report printing
●
●
●
●
8 levels
8 levels
8 levels
8 levels
●
●
●
●
Password
protection
Multilanguage
support
Application
memory
16 kB Flash
64 kB Flash
64 kB Flash
400 kB Flash
400 kB Flash
Voltage supply
5 / 24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
150 mA
450 mA
450 mA
Current consumption
Ambient
temperature
0 – 50 °C
0 – 50 °C
0 – 50 °C
0 – 50 °C
0 – 50 °C
Communication
interfaces
RS232 oder RS422
RS232, RS422
RS485
RS232, RS422
RS232, RS422
Ethernet
RS232, RS422
Expansion slot
–
–
–
1
1
IP65
IP65
IP65
IP65
IP65
104 x 69 x 38
142 x 100 x 29
147 x 163,5 x 38
211 x 198 x 69
214 x 232 x 87
0.2
0.5
0.7
1.5
1.4
Degree of protection
front cover
Dimensions
W x H x D (mm)
Weight (kg)
40
CP551
CP552
CP554
1SBP 260176 R1001
1SBP 260177 R1001
1SBP 260178 R1001
Touch-S/W-STN
with backlight
Touch-LCD
16 gray levels
256 Colors TFT
touch display
graphics and text
graphics and text
graphics and text
320 x 240 pixels
320 x 240 pixels
320 x 240 pixels
3.8"
78.0 x 58.5
5.7"
115.2 x 86.4
5.7"
115.2 x 86.4
variable
variable
variable
●
●
●
●
●
●
4 groups
5 groups
5 groups
●
●
●
●
●
●
historical
historical
historical
●
●
●
●
●
●
●
●
●
8 levels
8 levels
8 levels
●
●
●
400 kB Flash
400 kB Flash
400 kB Flash
24 V DC
24 V DC
24 V DC
450 mA
400 mA
450 mA
0 – 50 °C
0 – 50 °C
0 – 50 °C
Ethernet
RS232, RS422
RS485
RS232,
RS422/RS485
RS232,
RS422/RS485
-
1
1
IP65
IP65
IP65
138 x 100 x 30
200 x 150 x 69
200 x 150 x 69
1.4
1.5
1.5
41
Operating and displaying
Operator panels CP400 – Overview
■ 32-Bit-RISC-Prozessor
■ 4 MB Flash Memory
■ Graphic and Text
■ 24 V DC ± 15% supply voltage
■ Macro and Ladder
■ Ambient temperature: 0 bis 50 °C
■ Online- and Offline-Simulation
■ Protection class IP65
■ Real Time Clock
■ Conform to RoHs
■ Password protection
Reference
Screen type
Screen size
Display resolution (pixels)
Helligkeit (cd/m2)
Contrast adjustment
Backlight type
Backlight life time (h)
Touch screen life time
(number of touch operations)
Function keys
CP410M
CP420B
CP430B
CP430-ETH
1SBP 260 181 R1001
1SBP 260 182 R1001
1SBP 260 183 R1001
1SBP 260 184 R1001
LCD
16 gray
Touch
16 blue, STN
Touch
16 blue, STN
Touch
16 blue, STN
3''
4.7''
5.7''
5.7''l
160 x 80
320 x 240
320 x 240
320 x 240
36
110
110
110
via rotary switch
via touch panal
via touch panel
and via rotary
switch on the back
via touch panel
and via rotary
switch on the back
LED
CCFT
CCFT
CCFT
75.000
50.000
50.000
50.000
> 500.000
> 1.000.000
> 1.000.000
> 1.000.000
16 (10 can be used
as function keys)
-
5 function keys
+ 1 menu key
5 function keys
+ 1 menu key
Ethernt
-
-
-
●
Alarm management
-
●
●
●
Recipe management
-
-
-
●
Memory
-
-
-
512 KB
Trend curves
-
●
●
●
Data storage
(CF card – Compact Flash)
-
-
-
-
Communication interface
1
2
2
2
-
-
-
-
USB 2.0
Printer port
Voltage supply
Housing dimensions (W x H x D) in mm
Weight (kg)
42
-
-
-
●
< 330 mA
< 500 mA
< 840 mA
< 840 mA
173 x 106 x 52
170 x 103 x 45
195 x 145 x 60
195 x 145 x 60
0,65
0,47
0,81
0,81
CP430C
CP430B-ETH
CP440C-ETH
CP450T
CP450T-ETH
1SBP 260 185 R1001
1SBP 260 186 R1001
1SBP 260 187 R1001
1SBP 260 188 R1001
1SBP 260 189 R1001
Touch
256 colors, STN
Touch
256 colors, STN
Touch
64.000 colors, STN
Touch
64.000 colors, TFT
Touch
64.000 colors, TFT
5.7''
5.7''
7.5''
10.4''
10.4''
320 x 240
320 x 240
640 x 480
640 x 480
640 x 480
300
300
350
350
350
via touch panel
and via rotary
switch on the back
via touch panel
and via rotary
switch on the back
via touch panal
-
-
CCFT
CCFT
CCFT
CCFT
CCFT
75.000
75.000
45.000
50.000
50.000
> 1.000.000
> 1.000.000
> 1.000.000
> 1.000.000
> 1.000.000
5 function keys
+ 1 menu key
5 function keys
+ 1 menu key
6 function keys
+ 1 menu key
7 function keys
+ 1 menu key
7 function keys
+ 1 menu key
-
●
●
-
●
●
●
●
●
●
●
●
●
●
●
512 KB
512 KB
512 KB
512 KB
512 KB
●
●
●
●
●
-
-
●
●
●
2
2
3
3
3
-
2 Master
+ 1 peripheral
device
2 Master
+ 1 peripheral
device
2 Master
+ 1 peripheral
device
●
●
USB
USB
USB
< 840 mA
< 840 mA
<1A
< 1,25 A
< 1,25 A
195 x 145 x 60
195 x 145 x 60
231 x 176 x 47
297 x 222 x 52
297 x 222 x 52
0,81
0,81
1,20
1,90
1,90
43
Ordering data AC500
The AC500 CPU´s
■ 2 serial interfaces integrated, RS232/RS485 configurable
■ Display and 8 function keys for diagnosis and status
■ Centrally expandable with up to 7 expansion modules locally
■ Up to 4 external communication modules simultaneously and in any desired combination
■ Optional: SD card for data storage and program backup
■ Can also be used as slave on Profibus DP, CANopen and DeviceNet via FieldBusPlug
■ Available with communication processors for Ethernet and ARCNET
(PM5xx-ARC; PMxx-ETH)
AC500 CPUs, type PM571
Type
Program
memory
Cycle time in ms
1000 instructions
Bit/Word/Float. point
Integrated
coupler
Order code
Weight
per piece/kg
PM571
PM571-ETH
64 KB
64 KB
0.3 / 0.3 / 6
0.3 / 0.3 / 6
Ethernet
1SAP 130 100 R0100
1SAP 130 100 R0170
0.135
0.15
AC500 CPUs, type PM581 and PM582
Type
Program
memory
Cycle time in ms
1000 instructions
Bit/Word/Float. point
Integrated
coupler
Order code
Weight
per piece/kg
PM581
PM581-ETH
PM581-ARCNET
PM582
PM582-ETH
PM582-ARCNET
256 KB
256 KB
256 KB
512 KB
512 KB
512 KB
0.15 / 0.15 / 3
0.15 / 0.15 / 3
0.15 / 0.15 / 3
0.15 / 0.15 / 3
0.15 / 0.15 / 3
0.15 / 0.15 / 3
Ethernet
ARCNET
–
Ethernet
ARCNET
1SAP 140 100 R0100
1SAP 140 100 R0170
1SAP 140 100 R0160
1SAP 140 200 R0100
1SAP 140 200 R0170
1SAP 140 200 R0160
0.135
0.15
0.16
0.135
0.15
0.15
AC500 CPUs, type PM590 and PM591
Type
Program
memory
Cycle time in ms
1000 instructions
Bit/Word/Float. point
Integrated
coupler
Order code
Weight
per piece/kg
PM590
PM590-ETH
PM590-ARCNET
PM591
PM591-ETH
PM591-ARCNET
2048 KB
2048 KB
2048 KB
4096 KB
4096 KB
4096 KB
0.02/ 0.01/ 0.02
0.02/ 0.01/ 0.02
0.02/ 0.01/ 0.02
0.02/ 0.01/ 0.02
0.02/ 0.01/ 0.02
0.02/ 0.01/ 0.02
Ethernet
ARCNET
Ethernet
ARCNET
1SAP 150 000 R0100
1SAP 150 000 R0170
1SAP 150 000 R0160
1SAP 150 100 R0100
1SAP 150 100 R0170
1SAT 150 100 R0160
0.135
0.15
0.16
0.135
0.15
0.16
Ethernet communication module
10/100 Mbit/s, full/half duplex with auto-sensing.
2-port switch integrated.
Transport protocols TCP/IP, UDP/IP, Modbus TCP.
CPU interface: 8 kB dual-port memory.
Contains a separate communication processor, 256 kB RAM memory and 512 kB fl ash memory.
No external power supply required.
Type
Interfaces
Order code
Weight
per piece/kg
CM577-ETH
2 x RJ45
1SAP 170 700 R0001
0.115
44
Profibus DP communication module
For Profi bus DP master V0/V1. Multi master funcitonality. Transfer rate: 9.6 kbit/s up to 12 Mbit/s.
Max. no. of subscribers: 126 (V0) or 32 (V1). CPU interface: 8 kB dual-port memory.
Contains a separate communication processor and 256 kB RAM memory.
No external power supply required.
Type
Interface
Order code
Weight
per piece/kg
CM572-DP
Sub-D socket
1SAP 170 200 R0001
0.115
DeviceNet communication module
For DeviceNet master. Transfer rate: 125 kbit/s, 250 kbit/s, 500 kbit/s.
CPU interface: 8 kB dual-port memory.
Contains a separate communication processor, 256 kB RAM memory and 512 kB fl ash memory.
No external power supply required.
Type
Interface
Order code
Weight
per piece/kg
CM575-DN
Plug-in terminal block, spring-type terminals
1SAP 170 500 R0001
0.115
CANopen communication module
For CANopen master. Transfer rate: 10 kbit/s up to 1 Mbit/s.
CPU interface: 8 kB dual-port memory.
Contains a separate communication processor, 256 kB RAM memory and 512 kB fl ash memory.
No external power supply required.
Type
Interface
Order code
Weight
per piece/kg
CM578-CN
Plug-in terminal block, spring-type terminals
1SAP 170 800 R0001
0.115
Weight
per piece/kg
Terminal base
For mounting and connection of the CPUs and communication modules
1 to 4 plug-in communication modules
Connection for communication coupler integrated in the CPU
I/O interface for direct connection of up to 7 expansion modules
Fieldbus-neutral FieldBusPlug-Slave interface
Connection COM1: 9-pole pluggable terminal block
Connection COM2: 9-pole SUB-D (socket)
Type
Number of
coupler slots
Connection for coupler
integrated in the CPU
Order code
TB511-ETH
TB511-ARCNET
TB521-ETH
TB521-ARCNET
TB541-ETH
1
1
2
2
4
Ethernet RJ45
ARCNET COAX
Ethernet RJ45
ARCNET COAX
Ethernet RJ45
1SAP 111 100 R0170
1SAP 111 100 R0160
1SAP 112 100 R0170
1SAP 112 100 R0160
1SAP 114 100 R0170
Interface modules
For decentralized I/Os
DC505-FBP
DC551-CS31
0.215
Communication via FieldBusPlug with Profi bus DP or DeviceNet (in preparation: CANopen)
Fieldbus-dependent FieldBusPlug required
Communication via internal interface with CS31 system bus
Plug-in electronic modules, terminal block TU551 or TU552 required
DC: Channels can be confi gured individually as inputs or outputs
Type
Number of
DI/DO/DC
Input
signal
Output
signal
Order code
Weight
per piece/kg
DC505-FBP
DC551-CS31
8/–/ 8
8/ –/16
24 V DC
24 V DC
Trans. 24 V DC, 0.5 A
Trans. 24 V DC, 0.5 A
1SAP 220 000 R0001
1SAP 220 500 R0001
0.3
0.3
45
Ordering data AC500
Digital input/output modules
- For central expansion of the AC500 CPUs (up to 10 digital or analog modules in any combination)
- For decentralized expansion in combination with interface module DC505-FBP or DC551-CS31 (up to 7 digital or analog modules
with a maximum of 4 analog modules)
- Plug-in electronic modules, terminal block required (refer to table below)
- Exception: DC541 (occupies one communication module slot on the CPU terminal base, no terminal block required)
- DC: Channels can be confi gured individually as inputs or outputs.
Type
Number of
DI/ DO/ DC
Input
signal
Relay/
transistor
outputs
Output
signal
Order code
Weight
per piece/kg
DI524
DC522
DC523
DC532
DX522
DX531
DC5412)
32 /–/–
–/–/16
–/–/24
16/–/16
8/8/–
8/4/–
–/–/8
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
230 V AC
24 V DC
–
Transistor
Transistor
Transistor
Relay
Relay
Transistor
–
24 V DC, 0.5 A
24 V DC, 0.5 A
24 V DC, 0.5 A
230 V AC, 3 A1)
230 V AC, 3 A1)
24 V DC, 0.5 A
1SAP 240 000 R0001
1SAP 240 600 R0001
1SAP 240 500 R0001
1SAP 240 100 R0001
1SAP 245 200 R0001
1SAP 245 000 R0001
1SAP 270 000 R0001
0.2
0.2
0.2
0.2
0.3
0.3
0.1
1)
2)
Relay outputs, changeover contacts
Multifunctional module, refer to table on page 29 for details
Analog input/output modules
- For central expansion of the AC500 CPUs (up to 10 digital or analog modules in any combination)
- For decentralized expansion in combination with interface module DC505-FBP or DC551-CS31 (up to 7 digital or analog modules
with a maximum of 4 analog modules)
- Plug-in electronic modules, terminal block required (refer to table below)
- Each channel can be confi gured individually
- Resolution: 12 bits + sign
Type
Number of
AI / AO
Input
signal
Output
signal
Order code
Weight
per piece/kg
AI523
AX521
AX522
16 / 0
4/4
8 / 8 (max.
4 current outputs)
0 / 16 (max.
8 current outputs)
0 ... 10 V, ±10 V
0 /4 ... 20 mA
Pt100, Pt1000
Ni1000
-
-
1SAP 250 300 R0001
1SAP 250 100 R0001
1SAP 250 000 R0001
0.2
0.2
0.2
1SAP 250 200 R0001
0.2
AO523
±10 V
0 /4 ... 20 mA
Terminal blocks
For digital and analog expansion modules and interface modules.
Please note: For modules with relay outputs, terminal blocks for 230 V AC (TU531/TU532) are required!
For the module-terminal block assignments, please consult the table!
DI524
DC522
DC523
DC532
DX522
DX531
AI523
AX521
AX522
AO523
DC505-FBP
DC551-CS31
46
TU515
screw-type
x
x
x
x
x
x
x
x
for I/O modules
TU516
TU531
spring-type screw-type
x
x
x
x
x
x
x
x
x
x
TU532
spring-type
TU505-FBP
screw-type
for interface modules
TU506-FBP TU551-CS31
spring-type screw-type
TU552-CS31
spring-type
x
x
x
x
x
x
Type
for
TU505-FBP
TU506-FBP
TU515
TU516
TU531
TU532
TU551-CS31
TU552-CS31
FBP interface modules
FBP interface modules
I/O modules
I/O modules
I/O modules AC / relay
I/O modules AC / relay
CS31 interface modules
CS31 interface modules
Supply
Connection type
Order code
Weight
per piece/kg
24 V DC
24 V DC
230 V AC
230 V AC
24 V DC
24 V DC
Screw-type terminals
Spring-type terminals
Screw-type terminals
Spring-type terminals
Screw-type terminals
Spring-type terminals
Screw-type terminals
Spring-type terminals
1SAP 210 200 R0001
1SAP 210 000 R0001
1SAP 212 200 R0001
1SAP 212 000 R0001
1SAP 217 200 R0001
1SAP 217 000 R0001
1SAP 210 600 R0001
1SAP 210 400 R0001
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Accessories for AC500
Type
for
Description
Order code
Weight
per piece/kg
TK501
Programming cable Sub-D/Sub-D,
length 5 m
Programming cable Sub-D/
terminal block, length 5 m
Connection to PC via USB interface.
Includes USB extension cable and
installation CD.
1SAP 180 200 R0001
0.4
1SAP 180 200 R0101
0.4
1SAJ 929 400 R0001
0.1
MC502
TA521
TA523
AC500 CPUs
COM2
AC500 CPUs
COM1
Cable for programming the AC500 via
the integrated fieldbus
neutral interface
AC500 CPUs
AC500 CPUs
I/O modules
1SAP 180 100 R0001
1SAP 180 300 R0001
1SAP 180 500 R0001
0.1
0.1
0.3
TA524
TA525
TA526
Terminal base
I/O modules
CPU terminal base
1SAP 180 600 R0001
1SAP 180 700 R0001
1SAP 180 800 R0001
0.1
0.2
TA527
CPU terminal base
1SAP 181 100 R0001
0.2
TA528
CPU terminal base
1 SAP 181 200 R0001
0.2
TK502
UTF21-FBP
Memory card (SD card) 128 MB
Lithium battery for data buffering
Pluggable marker holder for
I/O modules, packing unit incl. 10 pcs.
Communication module, dummy housing
White labels, packing unit incl. 10 pcs.
Accessories for back plate mounting,
packing unit incl. 10 pcs.
5-pole power plug for AC500. Spare
part. Can be plugged to CPU terminal
base TB5x1. Packing unit incl. 5 pcs.
9-pole COM1 plug for AC500. Spare
part. Can be plugged to CPU terminal
base TB5x1. Packing unit incl. 5 pcs.
Programming package PS501 Control Builder
For all AC500 CPUs
All programming languages according to IEC 61131-3
Contains:
5 programming languages, sampling - trace, debugging, offline simulation, integrated visualization,
trace recording (multi-channel), recipe management, Continuous Function Chart
Languages:
German / English / French
Scope of delivery: Software, libraries and documentation (PDF) on CD-ROM
Type
for
Description
Order code
Weight
per piece/kg
PS501
all AC500 CPUs
Programming package PS501
Control Builder AC500
License for runtime visualization package.
For installation and visualization of images
created with the programming package
PS501. Delivery includes license code and
documentation.
1SAP 190 100 R0002
0.3
1SAP 190 500 R0001
0.3
PS541-HMI
47
Ordering data CP400
Operator panels with graphics display
LCD screen with backlight
Type
Pixels
Display
Order code
Weight
p. piece/kg
CP410 M
160 x 80
3", 16 gray levels
1SBP 260 181 R1001
0.65
Operator panels with touch display
Type
Pixels
Display
Order code
Weight
p. piece/kg
CP420 B
CP430 B
CP420 B-ETH
CP430 C
CP430 C-ETH
CP440 C-ETH
CP450 T
CP450 T-ETH
320 x 240
320 x 240
320 x 240
320 x 240
320 x 240
640 x 480
640 x 480
640 x 480
4,7", 16 blue levels
5,7", 16 blue levels
5,7", 16 blue levels
5,7", 256 color STN
5,7", 256 color STN
7,7", 64.000 color STN
10,4", 64.000 color TFT
10,4", 64.000 color TFT
1SBP 260 182 R1001
1SBP 260 183 R1001
1SBP 260 184 R1001
1SBP 260 185 R1001
1SBP 260 186 R1001
1SBP 260 187 R1001
1SBP 260 188 R1001
1SBP 260 189 R1001
0.47
0.81
0.81
0.81
0.81
1.20
1.90
1.90
Programming cables CP400
Type
Plug on CP400 side
Description
Order code
Weight
p. piece/kg
TK401
SubD9
1SBN 260 216 R1001
0.18
TK402
SubD25
Connection to COM1 of CP400.
Length: 4 m
Connection to COM2 of CP400.
Length: 4 m
1SBN 260 217 R1001
0.23
Communication cables CP400 (connection operator panel <-> PLC)
Type
Plug on PLC side
PLC
Order code
Weight
p. piece/kg
TK403
TK404
TK405
MiniDin
SubD9
SubD9
AC31 Series 40..50
AC31 Series 90
AC500
1SBN 260 218 R1001
1SBN 260 220 R1001
1SBN 260 221 R1001
0.12
0.12
0.13
Programming software
Type
Description
Order code
Weight
p. piece/kg
CP400Soft
Programming software for CP400 operator panels.
Delivery includes the programming software and corresponding
documentation on CD-ROM.
1SBS 260 284 R1001
0.07
48
Ordering data CP500
Operator panels with text display
Type
Lines
Charact.
per line
Function
LEDs
keys / other
keys
Interfaces
Order code
Weight
p. piece/kg
CP501
CP502
CP503
2
2
4
16
20
20
4
3 / 20
5 / 22
5
RS232 or RS422
RS232, RS422, RS485
RS232, RS422
1SBP 260 170 R1001
1SBP 260 171 R1001
1SBP 260 172 R1001
0.1
0.5
0.7
Operator panels with graphics display
Type
Pixels
Function keys /
other keys
LEDs
Interfaces
Order code
Weight
p. piece/kg
CP511
CP512
240 x 64
240 x 128
8 / 22
6 / 22
16
16
RS232, RS422
RS232, RS422
1SBP 260 173 R1001
1SBP 260 174 R1001
1.5
1.4
Operator panels with touch display
Type
Pixels
Display
Interfaces
Order code
Weight
p. piece/kg
CP551
CP552
CP554
320 x 240
320 x 240
320 x 240
B/W - STN
B/W - STN
Color TFT
RS232, RS422, RS485
RS232, RS422, RS485
RS232, RS422, RS485
1SBP 260 176 R1001
1SBP 260 177 R1001
1SBP 260 178 R1001
1.4
1.5
1.5
Weight
p. piece/kg
Programming cables
Type
Interface
Order code
CAB5
CAB6
RS232
RS232/RS422 converter
1SBN 260 210 R1001
1SBN 260 211 R1001
Communication cables
Type
Controller
Order code
CAB45
CAB90
CAB8
CAB57
Series 40 / 50 MiniDin
Series 90
RS422/RS485 converter
Series AC500 SubD9
1SBN 260 213 R1001
1SBN 260 214 R1001
1SBN 260 212 R1001
1SBN 260 215 R1001
Weight
p. piece/kg
Programming software for operator panels CP5xx
Type
Description
Order code
CPsoft
Software, documentation on CD
1SBS 260 283 R1001
Weight
p. piece/kg
49
Dimensions
CPU terminal base TB511, TB521 and TB541
I/O expansion and interface module terminal unit
50
Relevant approvals
Like all ABB products, the AC500 components, are
In harmony with the natural environment
tested in conformity with the applicable European,
Protection of the natural environment is integral to
North American and international guidelines, and
ABB’s corporate philosophy. This includes both
approved by the organizations responsible. For the
resource-economy and the avoidance of problematical
applicable approvals please refer to our ABB web
substances, plus recycling-friendly construction and
site or contact your local ABB representative.
long-lived products. These aspects are taken fully on
board by an integrated eco-management system
Certified quality
conforming to ISO 14001, whose implementation is
The entire process involved in creating an ABB
repeatedly verified by regular eco-audits. And for
product – from the original idea to the actual sale – is,
newly developed products ABB now conducts a
of course, monitored by a quality management
lifecycle assessment as well.
process certified under DIN ISO 9001.
51
Subject to alteration
Comprehensively customer support
ABB draws upon its long years of experience in low-voltage engineering to provide you with a comprehensive range of support
services available worldwide. You can call upon contact persons in
engineering you can also contact our consultants by phone or fax.
Special seminars and training courses are offered for many ABB
products and systems, not least covering the automation of
machinery and production lines. On request, we will also be pleased to provide on-the-spot training at your own premises. Just talk
Printed in the Federal Republic of Germany (04.08 · 5 · VCM)
our country sales offices. For all questions to do with automation
Publication Number: 2CDC 125 002 B0206
to your regional consultant.
ABB STOTZ-KONTAKT GmbH
P. O. Box 10 16 80
D-69006 Heidelberg
Telephone: ++49 62 21 / 701-0
Telefax:
++49 62 21 / 701-729
http://www.abb.de/stotzkontakt
ABB France
Automation Products Division
Export Department
10, rue Ampère Z.I. - B.P 114
F-69685 Chassieu cedex / France
Tel.: 33 (0)4 7222 1722
Fax.: 33 (0)4 7222 1935
ABB Global Contact Directory
The ABB Contact Directory (http://www.abb.com/contacts/)
helps you find local contacts for ABB products in your country.
Please select the relevant product group from the dropdown
menu to the right or from the page.
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