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- multirange IND226x
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Operating instructions METTLER TOLEDO MultiRange IND226x weighing terminal www.mt.com/support Essential Services Dependable Performance of Your IND226x Scale Terminal 1 2 3 Register your new terminal: We invite you to register your new scale equipment at www.mt.com/productregistration to allow us to contact you about enhancements, updates and important notifications concerning your product. Get to know your weighing equipment: Production engineers, maintenance personnel and operators should familiarize themselves with the user and technical documentation shipped with your new terminal. If you cannot locate this information, please contact your local authorized service provider to request a copy. Contact METTLER TOLEDO for service: The value of a measurement is proportional to its accuracy – an out of specification scale can diminish quality, reduce profits and increase liability. Timely service from METTLER TOLEDO will ensure accuracy and optimize uptime and equipment life. Installation, Configuration, Integration and Training Our service representatives are factory-trained, weighing equipment experts. We make certain that your weighing equipment is ready for production in a cost effective and timely fashion and that personnel are trained for success. Initial Calibration Documentation The installation environment and application requirements are unique for every industrial scale so performance must be tested and certified. Our calibration services and certificates document accuracy to ensure production quality and provide a quality system record of performance. Periodic Calibration Maintenance A Calibration Service Agreement provides on-going confidence in your weighing process and documentation of compliance with requirements. We offer a variety of service plans that are scheduled to meet your needs and designed to fit your budget. Whenever you call us, our service representatives will be there at the right time, with the right parts, the right tools and the right skills to meet your needs. Essential Services IND226x Product Model Number1: Product Serial Number: Authorized Service Provider 2: Service Telephone Number: 1) Product model and serial number can be obtained from product data plate 2) Visit www.mt.com/contact to find the name and number of an authorized service provider Extending the Capability of Your IND226x Additional Services to Ensure Compliance, Equipment Life The IND226x is a weighing terminal for and Uptime the use in hazardous areas. There are a variety of peripherals that can be added to the terminal to enhance your process. METTER TOLEDO authorized sales and service representatives will assist you in selecting, installing, configuring, connecting and maintaining your IND226x with the following hardware and software solutions: Configurable Weighing Functions: • Over/Under mode (checking or classifying) • CalFREE calibration without test weights • Configurable Sleep / Standby mode • Remote display function Communications: • Interface IND: serial data interface for communicating with PC systems or peripheral devices in the nonhazardous zone via the interface converter ACM200 • Interface Remote: serial data interface for operating the IND226x as a secondary display Discrete I/O: • One active input for clear, tare, zero or print function Parts and Accessories: • Floor stand • Pillar support • Wall bracket Subject to technical changes © 11/2007 Mettler-Toledo AG www.mt.com/serviceXXL METTLER TOLEDO can deliver services that help to ensure your compliance with regulatory and quality requirements and to maximize equipment life and uptime. These services include: Regulatory Compliance Services: • Equipment Qualification (IQ, OQ, PQ) • Recommendations and help with SOPs • Periodic test procedures and reference weights Calibration and Certification Services: • ISO9001 and ISO17025 compliant certification • Measurement uncertainty and minimum weight determination Maintenance and Repair: • Comprehensive service agreements • On-site maintenance and repair IND226x Contents Contents Page Operating instructions 72203952A 1 Safety instructions ....................................................................... 5 2 2.1 2.2 2.3 Introduction................................................................................. System overview........................................................................... Commissioning ............................................................................ Description .................................................................................. 6 6 8 9 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 Basic functions ............................................................................ Switching on and off ..................................................................... Zeroing ........................................................................................ Simple weighing ........................................................................... Weighing with tare ........................................................................ Printing/transferring data ............................................................... Information on storage battery operation.......................................... Cleaning ...................................................................................... 11 11 11 11 12 12 13 13 4 4.1 4.2 4.3 4.4 Applications ................................................................................ Displaying weight values with a higher resolution (x10) ................... Switching weight unit .................................................................... Checkweighing ............................................................................. Classifying ................................................................................... 14 14 14 15 16 5 5.1 5.2 5.3 5.4 5.5 5.6 Operator menu ............................................................................ Entering the operator menu ............................................................ Operating the menu ...................................................................... F2 – F key menu .......................................................................... F3 – terminal menu ...................................................................... F4 – communication menu ............................................................ F6 – ending menu ........................................................................ 18 18 18 19 22 22 24 6 6.1 6.2 6.3 6.4 Supervisor menu ......................................................................... Entering Supervisor menu .............................................................. Operating the Supervisor menu....................................................... Block F1 – Scale .......................................................................... Block F5 – Maintenance ................................................................ 25 25 25 26 31 7 7.1 7.2 Interface commands .................................................................... 33 SICS interface commands .............................................................. 33 Toledo Continuous Mode ............................................................... 34 8 Error messages ........................................................................... 36 11/07 3 IND226x inhalt 4 9 9.1 9.2 9.3 Technical data and accessories.................................................... Technical data ............................................................................. Technical data for ACM200 ........................................................... Accessories ................................................................................. 10 10.1 10.2 Appendix .................................................................................... 41 Disposal...................................................................................... 41 Declarations of conformity ............................................................. 42 Operating instructions 72203952A 37 37 39 40 11/07 IND226x Safety instructions 1 Safety instructions The IND226x weighing terminal is approved for operation in Zone 1 and 21 hazardous areas. The interface converter ACM200 may only be installed and operated in the safe area. If the IND226x weighing terminal is used in hazardous areas, special care must be taken. The code of practice is oriented to the "Safe Distribution" concept drawn up by METTLER TOLEDO. Competence ▲ The weighing system may only be installed, maintained and repaired by authorised METTLER TOLEDO service personnel. Ex approval ▲ No modifications may be made to the terminal and no repair work may be performed on the modules. Any weighing platform or system modules that are used must comply with the specifications contained in the installation instructions. Non-compliant equipment jeopardises the intrinsic safety of the system, cancels the "Ex" approval and renders any warranty or product liability claims null and void. ▲ The safety of the weighing system is only guaranteed when the weighing system is operated, installed and maintained in accordance with the respective instructions. ▲ Also comply with the following: – the instructions for the system modules, – the regulations and standards in the respective country, – the statutory requirement for electrical equipment installed in hazardous areas in the respective country, – all instructions related to safety issued by the owner. ▲ The explosion-protected weighing system must be checked to ensure compliance with the requirements for safety before being put into service for the first time, following any service work and every 3 years, at least. Operation ▲ Prevent the build-up of static electricity. Always wear suitable working clothes when operating or performing service work in a hazardous area. ▲ Do not use protective coverings for the devices. ▲ Protect the keyboard membrane against ultraviolet radiation. ▲ Avoid damage to the system components. Operating instructions 72203952A 11/07 5 IND226x Introduction 2 Introduction 2.1 System overview A weighing system with the IND226x weighing terminal can be operated either with one of the following power supply units or an external storage battery: APS500 Power supply unit in a hazardous area, US version, 120 VAC, 50/60 Hz APS501 Power supply unit in a hazardous area, EU version, 240 VAC, 50/60 Hz PSUx/120 V Power supply unit in a hazardous area, US version, 120 VAC, 50/60 Hz PSUx/230 V Power supply unit in a hazardous area, EU version, 230 VAC, 50 Hz External Battery Pack External storage battery for a hazardous area, charging only in a safe area and using a charger specified and approved by METTLER TOLEDO Either an analog weighing platform or the system solution Analog Ex1 can be connected to the weighing IND226x terminal. The following components are necessary for connection of peripheral devices: Interface IND Active intrinsically safe data interface, installed in IND226x (Master) Interface Remote Passive intrinsically safe data interface, for remote control of an IND226x (IND226x as a second display), installed in IND226x (second display) ACM200 Interface converter for the safe area, for example, for connection of a PC in the safe area Wide range power supply unit 100 – 240 V AC, 50/60 Hz 6 Operating instructions 72203952A 11/07 IND226x Introduction 2.1.1 Configuration with interface converter ACM200 in the safe area Hazardous area APS50. Safe area Ex-i max. 15 m IND226x RS232 Interface IND PSUx Battery Pack Ex-i max. 50 m Ex-i max. 3 m Ex-i max. 300 m ACM200 Ex-i max. 20 m Analog weighing platform Ex-i Wc max. 20 m Wc Wc System Wc solution Analog Ex1 Dashed-line components are alternatives. 2.1.2 Configuration with remote controlled IND226x (second display) Hazardous area APS50. PSUx APS50. Ex-i max. 50 m Ex-i max. 3 m Ex-i max. 15 m PSUx Ex-i max. 50 m Battery Pack Ex-i max. 3 m IND226x (Master) Interface IND Ex-i max. 20 m Analog Wheiging platform Ex-i Wz max. 20 m Wz Wz System solution Wz Analog Ex1 Ex-i max. 300 m Battery Pack Ex-i max. 15 m Safe area IND226x (Second display) Interface Remote Dashed-line components are alternatives. Operating instructions 72203952A 11/07 7 IND226x Introduction 2.2 Commissioning 2.2.1 Guide for installers and terminal diagram The installation of an explosion-protected weighing system with the IND226x weighing terminal may only be carried out in accordance with the guide for installers ME-72203958 and control drawing ME-72203677. 2.2.2 Information on certified weighing systems In the case of certified weighing systems, the weighing platform connection at the weighing terminal must be sealed with a wire seal or a verification mark. In addition, a label with the information on "Max", "Min" and "e" has to be placed within the range of vision of the weight display. Verification mark Wire seal 8 Operating instructions 72203952A 11/07 IND226x Introduction 2.3 2.3.1 Description Overview IND226x + – 1 6-digit weight display 2 Status indicators 3 Keypad 2.3.2 Status indicators LED Meaning Under / OK / Over Indicators for check weighing PT Indicator for tare specification MinWeigh Indicator for MinWeigh function ~ Movement indicator Net The displayed weight value is a net weight value lb / kg Weight unit currently selected + Operating instructions 72203952A – 11/07 Storage battery state 9 IND226x Introduction 2.3.3 Keys Key 0 T 10 Operating mode Menu Switching power on/off; abort – Zeroing Scrolling back Tare Scrolling forward Key F C Operating mode Menu Function key Back to the next higher menu item Clear key Back to the previous menu item Transfer key Long keypress: Calling up menu Activating menu item; accepting selected setting Operating instructions 72203952A 11/07 IND226x Basic functions 3 Basic functions 3.1 Switching on and off Switching on ➜ Press . The display lights up and then shows the software number. When the weight display appears, the weighing terminal is ready for operation. Switching off ➜ Press and hold 3.2 until –OFF– is displayed. Zeroing Zeroing corrects the influence of slight soiling on the load plate. Setting to zero manually 1. Unload weighing platform. 2. Press . The zero display appears. Automatic zeroing In case of non-certified weighing platforms, the automatic zero point correction can be deactivated in the supervisor menu (F1.4.1). In standard operation, the zero point of the weighing platform is automatically corrected when the weighing platform is unloaded. 3.3 Simple weighing 1. Place weighing sample on the weighing platform. 2. Wait until the motion indicator goes out. 3. Read weighing result. Operating instructions 72203952A 11/07 11 IND226x Basic functions 3.4 Weighing with tare Taring ➜ Place the empty container on the weighing platform and press The zero display and the Net indicator appear. T . Clearing the tare ➜ Press C . The Net indicator goes out, the gross weight appears in the display. • If automatic clearing of the tare weight is set in the supervisor menu (F1.5.2=On), the tare weight is cleared automatically as soon as the weighing platform is unloaded to zero. • If tare interlock is set in the supervisor menu (F1.5.3=On), the tare weight can only be cleared when the weighing platform is unloaded to zero. Automatic taring This function must be activated in the supervisor menu (F1.5.1=On). ➜ Place the empty container on the weighing platform. The weight applied on the weighing platform is automatically saved as the tare weight. The zero display and the Net indicator appear. 3.5 Printing/transferring data Condition The weighing terminal is connected via the optional Interface IND to the interface converter ACM200 in the safe area. ➜ Press . The display contents are printed out or transferred to a computer. Note The display contents will not be printed or transferred if the scale is in motion. 12 Operating instructions 72203952A 11/07 IND226x Basic functions 3.6 Information on storage battery operation EXPLOSION HAZARD! ➜ Always charge the Battery Pack in a safe area! ➜ Only use chargers approved by METTLER TOLEDO! The indicator ▼ above ▼ above ▼ above + – indicates the storage battery state. + – continuous red Storage battery charged approx. 10% Residual operating life approx. 3–5 h + – slow flashing, red Storage battery charged approx. 5% Residual operating life approx. 1 h + – rapid flashing, red Storage battery charged less than 5% Storage battery must be charged immediately The (residual) operating life during storage battery operation depends on the operating mode. The following operating life applies for a fully charged new storage battery: Sleep mode min. 70 h Normal weight display min. 60 h Normal weight display and interface operation min. 50 h Note Depending on the age and the charging state of the storage battery, the operating life may vary downwards. 3.7 Cleaning EXPLOSION HAZARD! ➜ Before cleaning ensure that the weighing terminal is closed properly. The four clip fasteners at the corners must have engaged fully. Further notes on cleaning • Use a damp cloth. • Do not use any acids, alkalis or strong solvents. • Do not clean the weighing terminal using high-pressure or high-temperature water. • Follow all the relevant instructions regarding cleaning intervals and permissible cleaning agents. Operating instructions 72203952A 11/07 13 IND226x Applications 4 Applications Depending on the setting of F2.1 parameter in the operator menu, different applications can be activated using the 4.1 F key. Displaying weight values with a higher resolution (x10) For this purpose F2.1=MULt must be set in the operator menu (factory setting). ➜ Press F . The weight value is displayed with a higher resolution (x10) for about 10 seconds. Note The weight value in higher resolution (x10) cannot be printed. 4.2 Switching weight unit For this purpose, F2.1=Unit must be set in the operator menu. ➜ Press F . The weight value is displayed in the second weight unit. Note The displayed weight unit remains until it is switched again. 14 Operating instructions 72203952A 11/07 IND226x Applications 4.3 Checkweighing For this purpose, F2.1=OVEr and F2.2.1=CHECh (factory setting) must be set in the operator menu. In the factory setting, the check weighing function is working with upper and lower tolerances of 10 d. With parameters F2.2.3 and F2.2.4, these tolerances can be customized. Setting target weight 1. Press F to activate the check weighing function. 2. Press and hold F until tArGEt and the 3 indicators Under, OK and Over appear. If F2.2.2=WEIGHt (factory setting) is set in the operator menu, the weight display appears. 3. Put the target weight on the weighing platform and save with F . The OK indicator lights. If F2.2.2=MAnUAL is set in the operator menu, the weight display with blinking last digit appears. 4. Enter target weight using the (see page 18). T , and F keys and confirm with 5. Save entered weight value as target weight using the F key. Check weighing Example: Target weight = 1.000 kg • Weight is less than the target weight and below the lower tolerance value. The Under indicator lights. • Weight is within the tolerance values. The OK indicator lights. • Weight is more than the target weight and above the upper tolerance value. The Over indicator lights. Switching between checkweighing and normal weighing ➜ Press Operating instructions 72203952A 11/07 F to switch between checkweighing and normal weighing. 15 IND226x Applications 4.4 Classifying For this purpose, F2.1=OVEr and F2.2.1=CLASS must be set in the operator menu. In the factory setting, the classifying function is working with upper and lower tolerances of 10 d, 20 d, 30 d. With parameters F2.2.3 and F2.2.4, these tolerances can be customized. Setting target weight 1. Press F to activate the classifying function. 2. Press and hold F until tArGEt and the 3 indicators Under, OK and Over appear. If F2.2.2=WEIGHt (factory setting) is set in the operator menu, the weight display appears. 3. Put the target weight on the weighing platform and save with F . The OK indicator lights. If F2.2.2=MAnUAL is set in the operator menu, the weight display with blinking last digit appears. 4. Enter target weight using the (see page 18). T , and F 5. Save entered weight value as target weight using the 16 keys and confirm with F key. Operating instructions 72203952A 11/07 IND226x Applications Classifying Example: Target weight = 1,000 kg, tol. 1 = 100 kg, tol. 2 = 200 kg, tol. 3 = 300 kg • Weight is less than the target weight and below tolerance 3, e.g. below 700 kg. The Under indicator lights. • Weight is less than the target weight and below tolerance 2, e.g. between 700 kg and 800 kg. The Under indicator lights. • Weight is less than the target weight and below tolerance 1, e.g. between 800 kg and 900 kg. The Under indicator lights. • Weight is within tolerance 1, e.g. between 900 kg and 1,100 kg. The OK indicator lights. • Weight is more than the target weight and above upper tolerance 1, e.g. between 1,100 kg and 1,200 kg. The Over indicator lights. • Weight is more than the target weight and above upper tolerance 2, e.g. between 1,200 kg and 1,300 kg. The Over indicator lights. • Weight is more than the target weight and above upper tolerance 3, e.g. above 1,300 kg. The Over indicator lights. Switching between classifying and normal weighing ➜ Press Operating instructions 72203952A 11/07 F to switch between classifying and normal weighing. 17 IND226x Operator menu 5 Operator menu The operator menu consists of the following blocks: F2 – F key menu settings F3 – Terminal menu settings F4 – Communication menu settings F6 – Exit menu 5.1 Entering the operator menu ➜ In gross mode, press and hold ➜ Enter pass word SEtUP appears. until MAStEr appears. and confirm with . ➜ Press . F2 appears. 5.2 Operating the menu Keys and their function in the menu T Selecting next parameter. Back to the previous parameter. Confirming selection. C Back to the previous menu item. F Back to the next higher menu item. Numeric entry 1. Press F for editing the displayed value. The (last) digit will blink. 2. Increase the displayed digit using the – or – Decrease the displayed digit using the T key. key. 3. When entering multi-digit numbers, use the place to the left. F key to move the cursor one 4. Change the digit as described in step 2. 5. Repeat steps 3 and 4 if necessary. 6. When all digits are entered, use the 18 key to confirm the entry. Operating instructions 72203952A 11/07 IND226x Operator menu Note With 5.3 C , you can clear the entry. F2 – F key menu Factory settings are printed with bold characters. F2.1 – Function of the F key 3 different functions can be assigned to the F key: MUL10 When pressing the F key, the weight value is displayed in 10 times higher resolution Unit When pressing the F key, the weight unit switches between kg and lb Note: lb is not possible in compulsory-certification mode. OVEr Plus/Minus weighing Additional settings, see F2.2 F2.2 – Plus/Minus weighing These parameters only appear if F2.1=OVEr is set. F2.2.1 – Operating mode CHECh Check weighing CLASS Classifiying F2.2.2 – Setting the target weight WEIGHt By weighing in an actual sample weight MAnUAL By numeric entry F2.2.3 – Upper tolerances After selecting the parameter, the currently set tolerance value is displayed. If F2.2.1 = Chech is set: Upper tolerance = target value + displayed tolerance value If F2.2.1 = CLASS is set: Internally the terminal calculates 3 tolerances. Upper tolerance 1 = target value + displayed tolerance value Upper tolerance 2 = target value + 2 x displayed tolerance value Upper tolerance 3 = target value + 3 x displayed tolerance value 1. If necessary, use the F key to activate editing. 2. Change tolerance value using the Factory setting Possible settings Operating instructions 72203952A 11/07 , T and F keys. upper tolerance value = 10 d 0 ... full load 19 IND226x Operator menu F2.2.4 – Lower tolerances After selecting the parameter, the currently set tolerance value is displayed. If F2.2.1 = Chech is set: Lower tolerance = target value – displayed tolerance value If F2.2.1 = CLASS is set: Internally the terminal calculates 3 tolerances. Lower tolerance 1 = target value – displayed tolerance value Lower tolerance 2 = target value – 2 x displayed tolerance value Lower tolerance 3 = target value – 3 x displayed tolerance value 1. Use the F key to activate editing if necessary. 2. Change tolerance using the Factory setting Possible settings , T and F keys. lower tolerance value = 10 d 0 ... full load F2.4 – Remote Display (IND226x as secondary display) The Interface Remote has to be installed in the secondary display in order to use this function. The following commands can be carried out optionally by the master or the secondary display: Set to Zero, Tare, and Delete. The cabling of the system components is described in the terminal diagram ME-72203677 of the IND226x installation instructions. OFF Remote function of the secondary display de-activated ON Remote function activated. The secondary display displays the weight value of the master terminal. F2.5 – Active input Please refer to the IND226x guide for installers and the terminal diagram ME72203677 for information on selecting and connecting external switches or pushbuttons to the active input. The active input can have one of the following functions assigned to it: None Clear Print Tare Zero Active input de-activated Delete key Transfer key Tare key Zero-adjustment key F2.6 – MinWeigh When the MinWeigh function is activated, the MinWeigh indicator lights up when the weight lies below the minimum weighing-in quantity. F2.6.1 – Activation of the MinWeigh function OFF MinWeigh function de-activated ON MinWeigh function activated 20 Operating instructions 72203952A 11/07 IND226x Operator menu F2.6.2 – Input mode The minimum weighing-in quantity can be entered directly or be calculated directly by the terminal from the following variables: U0 Measurement uncertainty when the load approaches 0 T Required tolerance as a % F Safety factor dirEct CoMPon Enter minimum weighing-in quantity via keyboard The minimum weighing-in quantity is calculated by the terminal F2.6.3 – Direct entry of the minimum weighing-in quantity This parameter is only displayed if F2.6.2 = dirEct has been selected. ➜ Enter the minimum weighing-in quantity by using the keys , T and F . F2.6.4 – Entry of the measurement uncertainty U0 This parameter is only displayed if F2.6.2 = CoMPon has been selected. ➜ Enter the measurement uncertainty by using the keys T , and F . F2.6.5 – Entry of the tolerance T This parameter is only displayed if F2.6.2 = CoMPon has been selected. ➜ Enter the tolerance as a % by using the keys Factory setting 0.1% Possible values 0.1 ... 99.9% , T and F . F2.6.6 – Entry of the safety factor F This parameter is only displayed if F2.6.2 = CoMPon has been selected. ➜ Enter the safety factor by using the keys Factory setting 1 Possible values 1 ... 10 , T and F . F2.10 – Reset F key settings Reset all parameters F2.x(.x) to factory setting. Operating instructions 72203952A 11/07 21 IND226x Operator menu 5.4 F3 – terminal menu Factory settings are printed with bold characters. F3.1 – Display settings F3.1.1 – Sleep mode The weighing terminal switches to sleep mode when during the set time no action on the weighing terminal or no change in weight occurred. Factory setting 60 (seconds) Function disabled 0 Possible settings 10 ... 999 (seconds) F3.2 – Auto power off The weighing terminal is switched off if during the set time no action was on the weighing terminal or on the weighing platform. Factory setting 5 (minutes) Function disabled 0 Possible settings 0.5 ... 60 (minutes) F3.10 – Reset terminal settings Reset all parameters F3.x(.x) to factory setting. 5.5 F4 – communication menu The Interface IND data interface has to be installed in the IND226x in order to use this function. In addition an interface converter ACM200 is required for communication with PCs or printers in the safe area. Factory settings are printed in bold characters. F4.1 – Connections Print APrint SICS Contin When pressing , the current display is printed. Stable weight values are printed automatically Additional settings: F4.2.5 and F4.2.6 Communication via the METTLER TOLEDO Standard Interface Command Set (MT-SICS) Toledo Continuous Mode – for continuous transfer of weight data and status information, for example to a PC or a secondary display. F4.2 – Format F4.2.1 – Line format MULti Multi line SinGLE Single line 22 Operating instructions 72203952A 11/07 IND226x Operator menu F4.2.2 – Print format StAndr Standard (current display) OVEr over / good / under Count Piece number F4.2.3 – Print language EnG English CHn Chinese F4.2.4 – Add line feed Factory setting 3 (lines) Possible settings 0 ... 9 (lines) F4.2.5 – Auto print threshold This menu item is only available if F4.1=APrint is set. A stable weight value which is higher than the set value is printed automatically. Factory setting 10 (d) Possible settings 0 ... max. load F4.2.6 – Auto print reset threshold This menu item is only available if F4.1=APrint is set. The scale must be unloaded below the set value before a new weight value can be printed automatically. Factory setting 10 (d) Possible settings 0 ... max. load F4.3 – Parameters F4.3.1 – Baudrate 1200 2400 4800 9600 19200 F4.3.2 – Data bits / parity 7-odd 7 bits, parity odd 7-even 7 bits, parity even 8-nonE 8 bits, no parity 8-odd 8 bits, parity odd 8-even 8 Bits, parity even F4.3.3 – Xon/Xoff On Xon/Xoff enabled OFF Xon/Xoff disabled Operating instructions 72203952A 11/07 23 IND226x Operator menu F4.3.4 – Checksum On Checksum enabled OFF Checksum disabled F4.10 – Reset communication settings Reset all parameters F4.x(.x) to factory setting. 5.6 F6 – ending menu 1. Press C . F6 appears. 2. To save changes: Press SAVE appears. Then press – or – again. To reject changes: Press AbOrt appears. Press 24 . T . . Operating instructions 72203952A 11/07 IND226x Supervisor menu 6 Supervisor menu In addition to the blocks of the user menu, the following blocks can be accessed in the Technician menu: F1 – Scale settings F5 – Terminal settings F6 – Exit menu 6.1 Entering Supervisor menu 1. In gross mode, press and hold T 1. Enter password SEtUP appears in the display. until MAStEr appears in the display. T and confirm with . 1. Press . F1 appears in the display. All parameters can be modified. Information for certified weighing systems (OIML or NTEP) The parameters F1, F5.1 und F5.4 are disabled at certified weighing systems. Proceed as follows in order to change these parameters: 1. Switch off weighing terminal and open. 2. Use a jumper to close the W&M solder bridge on the mainboard. 3. Close the cover and switch on the weighing terminal. SEtUp is displayed. All the parameters can be modified. 4. Save the modified configuration (F6). CALOFF appears in the display. 5. Switch off weighing terminal and open. 6. Open the W&M solder bridge by removing the jumper. 7. Close the cover and seal the weighing terminal. 6.2 Operating the Supervisor menu Operating the Supervisor menu is the same as in the Operator menu, see page 18. Operating instructions 72203952A 11/07 25 IND226x Supervisor menu 6.3 Block F1 – Scale Factory settings are printed in bold letters. F1.1 – Approval no no approval OIML approval according to OIML ntEP approval according to NTEP otHEr for other approvals F1.2.1 – Weight units 1 weight unit: kg 2 weight unit: lb 1 lb ≈ 0.454 kg F1.2.3 – Capacity Possible capacities and the factory settings depend on the weighing platform connected. ➜ If necessary, modify the displayed value. Factory setting 3 kg F1.2.4 – Resolution Possible resolutions and the factory settings depend on the weighing platform connected. 1. If necessary, modify the displayed value. Factory setting 0.001 kg F1.3.1 – Geo value Adaptation of the weighing platform to the geographical location, see table in the annex. Possible settings 0 ... 31 Factory setting 16 F1.3.2 – Linearization during adjustment LinOFF Linearization disabled LinOn Linearization enabled (3 point linearization) 26 Operating instructions 72203952A 11/07 IND226x Supervisor menu F1.3.3 – Adjustment The steps with grey background only appear if parameter F1.3.2=LinOn is set. Display Key Description Unload weighing platform E SCL Confirm empty weighing platform 10 CAL ... 0 CAL The weighing terminal counts down from 10 to 0. The zero point is determined Add Ld Load half of the maximum load Confirm half load Enter weight value for half maximum load 000000 T F Enter weight value Weight value for half of the maximum load entered 003000 Confirm weight value 10 CAL ... 0 CAL The weighing terminal counts down from 10 to 0. Half maximum load is adjusted FULL Ld Load maximum load Confirm maximum load Enter weight value of maximum load 000000 T 006000 F Enter weight value Weight value for maximum load entered Confirm weight value Operating instructions 72203952A 10 CAL ... 0 CAL The weighing terminal counts down from 10 to 0. Maximum load is adjusted donE Adjustment finished. This message is displayed for about 2 seconds F1.4 Next block in the supervisor menu 11/07 27 IND226x Supervisor menu F1.3.4 – CalFREE The CalFREE procedure can be used at tank and silo scales. It is used to precalibrate the weighing system without calibration weights. CalFREE offers simple and rapid calibration when the use of calibration weights is not possible or when the readability > 0.2% of the weighing capacity. The CalFREE procedure calibrates only the internal A/D converter of the IND226x. Mechanical influences and vibrations are not compensated. In order to achieve the best results we recommend interconnecting the individual weighing cells via a junction PCB without rotary potentiometers. F1.3.4.1 – Entering the total weighing cell capacity The total weighing cell capacity Emax is the total of the individual capacities. ➜ Determine the total weighing cell capacity Emax and use the F Example , T and keys to enter it. 4 weighing modules with 500 kg each result in a total weighing cell capacity Emax = 2000 kg. F1.3.4.2 – Selecting the weight unit of the weighing cell capacity 1 kg 2 lb F1.3.4.3 – Entering the mean value of the output signals ➜ Determine the mean value up to 3 decimal places and use the F T and keys to enter it. Permissible values: Example , 0 to 3 mV/V Weighing module 1 output signal Weighing module 2 output signal Weighing module 3 output signal Weighing module 4 output signal S1 = 1.990 mV/V S2 = 2.002 mV/V S3 = 1.998 mV/V S4 = 1.995 mV/V Mean value from S1 ... S4 S = 1.996 mV/V F1.3.4.4 – Entering the preload range of the weighing system ➜ Enter the preload range by using the keys 28 , T and F . Operating instructions 72203952A 11/07 IND226x Supervisor menu F1.3.4.5 – Starting the CalFREE procedure Display E SCL Key Description Unload weighing platform Confirm empty weighing platform 10 CAL ... 0 CAL The weighing terminal counts downwards from 10 to 0 The internal A/D converter is calibrated F1.3 CalFREE procedure terminated, return to F1.3 F1.4.1 – Automatic zero setting OFF Automatic zero setting disabled 0.5 d Automatic zero setting within +/–0.5 d 1 d Automatic zero setting within +/–1.0 d 3 d Automatic zero setting within +/–3 d F1.4.2 – Power up zero OFF Power up zero disabled 2 Power up zero within +/–2 % 10 Power up zero within +/–10 % 20 Power up zero within +/–20 % F1.4.3 – Pushbutton zero OFF Pushbutton zero disabled 2 Pushbutton zero with +/–2 % zero setting range 10 Pushbutton zero with +/–10 % zero setting range 20 Pushbutton zero with +/–20 % zero setting range F1.5.1 – Automatic taring On Automatic taring enabled OFF Automatic taring disabled F1.5.2 – Auto clear tare On Clearing tare automatically enabled OFF Clearing tare automatically disabled F1.5.3 – Tare Interlock On The weighing platform must be unloaded to zero before the tare weight can be cleared. OFF Function disabled Operating instructions 72203952A 11/07 29 IND226x Supervisor menu F1.5.4 – Auto tare threshold This menu item is only available if F1.5.1=On is set. The weighing platform must be loaded to the set value before the weight value is automatically tared. Factory setting 10 d Possible settings 0 ... maximum load F1.5.5 – Auto clear tare threshold This menu item is only available if F1.5.1=On is set. The weighing platform must be unloaded below the set value before a new weight value can be tared automatically. If F1.5.2=On is set, the weighing platform must be unloaded to the set value before the tare value is cleared automatically. Factory setting 10 d Possible settings 0 ... maximum load F1.5.6 – Restart If the Restart function is activated, the last zero point and the tare value are stored. The terminal operates with the stored zero point and tare value after it has been switched off and on or after a power interruption. OFF Restart function de-activated On Restart function activated F1.6.1 – Digital filter The digital filter stabilizes the weight display when the load is moving or vibrating. Lo Low filter MEd Medium filter HIGH High filter F1.6.2 – Motion detection 0.5 d Motion detection within +/–0.5 d 1 d Motion detection within +/–1 d 3 d Motion detection within +/–3 d F1.10 – Resetting parameters 1.x(.x) to factory setting Only parameter settings are reset, the adjustment is saved. 30 Operating instructions 72203952A 11/07 IND226x Supervisor menu 6.4 Block F5 – Maintenance Factory settings are printed in bold letters. F5.1 – Display of calibration values In this menu the following calibration values can be called up: F5.1.1 – Show zero-counts F5.1.2 – Show half load weight value F5.1.3 – Show half load counts F5.1.4 – Show full load weight value F5.1.5 – Show full load weight counts F5.2– Keypad test The terminal shows PrESS. ➜ Press ➜ Press T F C . to exit keypad test. F5.3 – Display test All display segments light up. F5.4 – Internal resolution of the display The current weight value is displayed in "RawCounts". F5.5 – COM1 test To this purpose the terminal has to be connected to a computer via the interface converter ACM200 In addition the Interface IND data interface has to be installed in the IND226x. F5.6 – Testing the digital input The digital input is tested. F5.7 – Print setup Output all the parameters via the data interface. Operating instructions 72203952A 11/07 31 IND226x Supervisor menu F5.8 – Entering the serial number The 10-digit serial number of the weighing terminal has to be entered in 2 blocks in the reverse order. 1. Activate F5.8. H – is displayed in the display. 2. Enter the first 5 digits of the serial number in the reverse order (Digit 5, ... Digit 1). 3. Press T . L – is displayed in the display. 4. Enter the last 5 digits of the serial number in the reverse order (Digit 10, ... Digit 6). F5.10 – General reset Reset all parameters of groups F1 to F4 to factory settings. 32 Operating instructions 72203952A 11/07 IND226x Interface commands 7 Interface commands 7.1 SICS interface commands The weighing terminal supports the MT-SICS (METTLER TOLEDO Standard Interface Command Set) command set. With SICS commands, it is possible to configure, query and operate the terminal from a PC. SICS commands are divided up into various levels. For further information about the MT-SICS command set, see MT-SICS Manual (Order No. 00 705 184) or contact the METTLER TOLEDO Customer Service. Command Meaning LEVEL 0 LEVEL 1 Operating instructions 72203952A 11/07 @ Reset the scale I0 Inquiry of all available SICS commands I1 Inquiry of SICS level und SICS version I2 Inquiry of scale data I3 Inquiry of scale software version I4 Inquiry of serial number S Send stable weight value SI Send weight value immediately SIR Send weight value immediately and repeatedly Z Zero the scale ZI Zero immediately T Tare TAC Clear tare TI Tare immediately 33 IND226x Interface commands 7.2 Toledo Continuous Mode The weighing terminal supports the Toledo Continuous Mode for continuous transfer of weight data and status information, for example to a PC or a secondary display. At a baud rate of 2400 bauds and higher, a data string is transferred approximately 9 times per second. The transfer rate is slower if the baud rate is lower. 7.2.1 7.2.2 Toledo Continuous commands Command Meaning P Print out the current result T Tare the scale Z Zero the display C Clear the current value U Switching the weight unit Toledo Continuous output format Weight values are always transmitted in the following format: STX STX SB... DF1 DF2 CR CHK 34 SB1 SB2 SB3 DF1 DF2 CR CHK ASCII characters 02 hex/2 deci, character for "start of text" For status bytes, see below Data field with 6 digits for the weight value (gross or net), transmitted without a decimal point and unit, leading zeroes replaced by blank spaces Data field with 6 digits for the tare weight; transmitted without a decimal point and unit, leading zeroes replaced by blank spaces Carriage return (ASCII character 0D hex/13 deci) Checksum (2-part complement of binary sum of 7 lower bits of all previously transmitted characters, including STX and CR), transmitted only if activated in the menu Operating instructions 72203952A 11/07 IND226x Interface commands Status byte SB1 Bit 6 Bit 5 0 1 Bit 4 Bit 3 Bit 2 Rounding / Increment Bit 1 Bit 0 Decimal position Bit 4 Bit 3 Rounding/ Increment Bit 2 Bit 1 Bit 0 Decimal position 0 1 x1 0 0 0 XXXX00 1 0 x2 0 0 1 XXXXX0 1 1 x5 0 1 0 XXXXXX 0 1 1 XXXXX.X 1 0 0 XXXX.XX 1 0 1 XXX.XXX 1 1 0 XX.XXXX 1 1 1 X.XXXXX Status byte SB2 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 1 1 0 lb 0 Stabilization 0 Normal status 0 Positive sign 0 Gross value 1 kg 1 Movement 1 Underload/ overload 1 Negative sign 1 Net value Status byte SB3 Operating instructions 72203952A Bit 6 Bit 5 Bit 4 Bit 3 0 1 0 Normal status 0 Normal status 1 High resolution (x 10) 1 Print request Bit 2 Bit 1 Bit 0 Weight unit 0 0 0 kg / lb (SB2 Bit 4) 0 0 1 g 0 1 0 t 0 1 1 oz 1 0 0 ozt 1 0 1 dwt 1 1 0 ton 1 1 1 free unit 11/07 Bit 2 Bit 1 Bit 0 Weight unit 35 IND226x Error messages 8 Error messages Error code Error Remedy Err 3 • EEPROM error ➜ Turn the weighing terminal off and on Err 6 • EEPROM read/write error ➜ Call METTLER TOLEDO Service Err 32 • Impermissible values entered in Block F1 ➜ Repeat the entry with correct values Err 35 • Weighing platform in motion when calibrating ➜ Ensure that the weighing platform is stable Err 70 • Keypad error ➜ Call METTLER TOLEDO Service EEE • In case of certified weighing platforms: Zero setting range exceeded during switching on ➜ Unload weighing platform –EEE • In case of certified weighing platforms: Zero setting range below limit during switching on ➜ Place the load plate on (correctly) no DTA • Secondary display does not receive any valid data ➜ Check the communication settings ➜ If the message is displayed again, inform the METTLER TOLEDO Service ➜ Check data cable connections ➜ If the message is displayed again, inform the METTLER TOLEDO Service • Underload ➜ Press ➜ If the message reappears, call METTLER TOLEDO Service Weighing terminal switches off automatically Weighing terminal remains dark after being switched on 36 • Overload ➜ Decrease load • Zero setting outside zero setting range ➜ Unload weighing platform • Cannot perform the key function ➜ Go back to gross mode • Cannot perform the key function, scale is in motion ➜ Ensure that the weighing platform is stable • Automatic switching-off activated ➜ Unload the weighing platform and, if appropriate, configure Display Timeout and Power Off differently • Battery level too low ➜ Charge the Battery Pack • No or incorrect voltage supply ➜ Check supply unit connection ➜ Call the METTLER TOLEDO Service Operating instructions 72203952A 11/07 IND226x Technical data and accessories 9 Technical data and accessories 9.1 Technical data Explosion protection IND226x, Interface IND, Interface Remote Ignition protection type ATEX CFMUS II 2G Ex ib IIC T4 II 2D Ex tD A21 T60 °C IS Class I, II, III, Div. 1, Group A, B, C, D, E, F, G / T4 Ta 40 °C Metrological data Input signal range 0 to 3 mV/V Supply voltage 5V Weighing platform impedance 87.5 ... 1050 Ω Smallest perm. certif. incr. 0.80 μV/e Fraction of the error limit (Pi) 0.5 Number of weighing cells max. 4 Max. number of certifiable ≤ 6000 e increment values Scale configuration Single range (SR) Maximum cable length Weighing platform – IND226x max. 20 m APS50. – IND226x max. 15 m PSUx – IND226x max. 50 m Battery Pack – IND226x max. 3 m ACM200 – IND226x max. 300 m Operating instructions 72203952A 11/07 37 IND226x Technical data and accessories General technical data Display Weight value: 7-segment display, 6 digits, 30 mm high Status indication: 10 indicators Housing stainless steel Protection type IP66 Power supply APS500/501 power supply unit alternatively via external Battery Pack or PSUx Data interface 1 serial intrinsically safe data interface: Interface IND for communication with peripheral devices in the safe area Alternatively: Interface Remote for operating the IND226x as a secondary display Digital inputs 1 digital input Weight (incl. packaging) 2.5 kg Ambient conditions Operating temperature –10 ... +40 °C Storage temperature –20 ... +60 °C Relative humidity 10 ... 85 %, non-condensing Operating altitude up to 2000 m above sea level, indoors Dimensions 90 220 M5 150 Under OK Over PT MinWeigh Net lb kg 66 132 38° 148 Dimensions in mm 38 Operating instructions 72203952A 11/07 IND226x Technical data and accessories 9.2 Technical data for ACM200 Explosion protection Ignition protection type EN CFMUS II (2) GD [Ex ib] IIC AIS Class I, II, III; Division 1; Group A, B, C, D, E, F, G General technical data Housing Stainless steel Protection type IP66 Power supply Wide range power supply unit 100 ... 240 VAC 50/60 Hz Data interface RS232 Weight (incl. packaging) 3,4 kg Ambient conditions Operating temperature –10 ... +40 °C Storage temperature –20 ... +60 °C Relative humidity 10 ... 85 %, non-condensing Connection cables Cable to IND226x 10 m, premounted at the factory, intrinsically safe, with M16x1.5 screwing Cable to peripheral devices 10 m, premounted at factory, RS232 Sub-D connector (female) Power connection cable 2.4 m, with earthing-pin plug Dimensions 160 175 R3.5 R5 81 69.5 200 Dimensions in mm Operating instructions 72203952A 11/07 39 IND226x Technical data and accessories 9.3 Accessories Accessories Description Order number Interface IND Serial data interface (active) for installation in the IND226x, communication with peripheral devices in the safe area 22 018 019 Interface Remote Serial data interface (passive) for installation in the IND226x, remote function of the IND226x 22 018 020 Scale stand for PBA430x For mounting the weighing terminal to the weighing platform, stainless Height 330 mm Height 660 mm 22 010 334 22 010 335 Floor stand For free installation of the weighing terminal including mounting material for screwing to the floor, stainless, rustproof 00 504 132 Stand base For movable installation of the floor stand, rustproof 00 503 701 Wall bracket For mounting the weighing terminal to the wall, including mounting screws, rustproof 00 504 130 Bench stand S For fastening the weighing terminal to PBA430x, 600 x 800 mm, rustproof 00 504 128 ID retainer For mounting the weighing terminal to the shaft of the pallet scale PTA459x 22 012 196 40 Operating instructions 72203952A 11/07 IND226x Appendix 10 Appendix 10.1 Disposal In conformance with the European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE), this device may not be disposed of in domestic waste. This also applies to countries outside the EU as per their specific regulations. ➜ Please dispose of this product in accordance with local regulations at the collecting point specified for electrical and electronic equipment. If you have any questions, please contact the responsible authority or the distributor from which you purchased this device. Should this device be passed on to other parties (for private or professional use), the content of this regulation must also be related. Thank you for your contribution to environmental protection. Operating instructions 72203952A 11/07 41 IND226x Appendix 10.2 Declarations of conformity Mettler-Toledo (ChangZhou) Scale System Ltd. Legal Metrology EC-Declaration of Conformity EC-Konformitätserklärung EC-Déclaration de conformité EC-Declaración de Conformidad EC-Conformiteitsverklaring EC-Dichiarazione di conformità ________________________________________________________________________________________________________ We, Wir, Nous, Nosotros, Noi Mettler-Toledo (ChangZhou) Scale System Ltd. No.111, West Tai Hu Road, XinBei District, ChangZhou, JiangSu, 213125, P.R.China declare under our sole responsibility that the product, erklären, in alleiniger Verantwortung, daß dieses Produkt, déclarons sous notre seule responsabilité que le produit, declaramos, bajo nuestra sola responsabilidad, que el producto, verklaren onder onze verantwoordelijkheid, dat het product, dichiariamo sotto nostra unica responsabilitá, che il prodotto, Model/Type:IND226x weighing Terminal (EC test certificate:TC6862) To which this declaration relates , is in conformity with the following standard(s) or other normative document(s), auf das sich diese Erklärung bezieht, mitder/den folgenden Norm(en) oder Richtlinie(n) übereinstimmt. Auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou au(x) document(s) normatif(s). Al que se refiere esta declaración es conforme a la(s) norma(s) u otro(s) documento(s) normativo(s). Waarnaar deze verklaring verwijst, aan de volende norm(en) of richtlijn(en) beantwoordt. A cui si riferisce questa dichiarazione è conforme alla/e sequente/i norma/e o documento/i normativo/i. EC marking 0344 EC Directive 94/9/EC Directive 89/336/EEC EMC Directive Applicable Standards EN60079-0:2004 EN60079-11:2006 EN61241-0 EN61241-1 EN61000-6-1 EN61000-6-3 EN61000-4-3(10V/m) EN61000-4-6(10V/m) 2002/95/EC N/A RoHS Directive For non-automatic weighing instrument used in an Article 1,2.(a) application ,additional metrological marking according to Annex IV of Council Directive 90/384/EEC must be attached to the instrument year 90/384/EEC Non-automatic weighing EN45501* instruments directive 0103 * Only valid for weighing terminal in connection with approved load cells. * ATEX certificate: BVS 07 ATEX 015, EXAM 0158, 44809 Bochum, Germany No.111, West TaiHu Road, XinBei District , ChangZhou, JiangSu.213125,PRC, July 18, 2007,Mettler-Toledo (ChangZhou) Scale & System Ltd. Yang JiaWu Quality Assurance Manager 42 Operating instructions 72203952A 11/07 IND226x Appendix Mettler-Toledo (ChangZhou) Scale System Ltd. EC-Declaration of Conformity EC-Konformitätserklärung EC-Déclaration de conformité EC-Declaración de Conformidad EC-Conformiteitsverklaring EC-Dichiarazione di conformità ________________________________________________________________________________________________________ We, Wir, Nous, Nosotros, Wij, Noi Mettler-Toledo (ChangZhou) Scale System Ltd. No.111, West Tai Hu Road, XinBei District, ChangZhou, JiangSu, 213125, P.R.China declare under our sole responsibility that the product, erklären, in alleiniger Verantwortung, daß dieses Produkt, déclarons sous notre seule responsabilité que le produit, declaramos, bajo nuestra sola responsabilidad, que el producto, verklaren onder onze verantwoordelijkheid, dat het product, dichiariamo sotto nostra unica responsabilitá, che il prodotto, Model/Type: ACM200 Communication module To which this declaration relates , is in conformity with the following standard(s) or other normative document(s), auf das sich diese Erklärung bezieht, mitder/den folgenden Norm(en) oder Richtlinie(n) übereinstimmt. Auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou au(x) document(s) normatif(s). Al que se refiere esta declaración es conforme a la(s) norma(s) u otro(s) documento(s) normativo(s). Waarnaar deze verklaring verwijst, aan de volende norm(en) of richtlijn(en) beantwoordt. A cui si riferisce questa dichiarazione è conforme alla/e sequente/i norma/e o documento/i normativo/i. EC Directive Applicable Standards EN60079-0:2006 EN60079-11:2007 ** EN61010-1˖2001 94/9/EC Directive 2006/95/EC Low Voltage Directive 2004/108/EC EMC Directive EN61000-6-1 EN61000-6-3 EN61000-4-3(10V/m) EN61000-4-6(10V/m) 2002/95/EC RoHS Directive N/A * * ATEX certificate: BVS 07 ATEX E 149, EXAM 0158, 44809 Bochum, Germany No.111, West TaiHu Road, XinBei District , ChangZhou, JiangSu. 213125,PRC, Nov 7, 2007,Mettler-Toledo (ChangZhou) Scale & System Ltd. Yang JiaWu Quality Assurance Manager Operating instructions 72203952A 11/07 43 Congratulations on choosing the quality and precision of METTLER TOLEDO. Proper use according to these instructions and regular calibration and maintenance by our factory-trained service team ensure dependable and accurate operation, protecting your investment. Contact us about a ServiceXXL agreement tailored to your needs and budget. We invite you to register your product at www.mt.com/productregistration so we can contact you about enhancements, updates and important notifications concerning your product. *72203952A* 72203952A Subject to technical changes © Mettler-Toledo (Changzhou) Measurement Technology Ltd. 11/07 72203952A Mettler-Toledo (Changzhou) Measurement Technology Ltd. 10 Kunlun Road, Changzhou Xinbei District, Jiangsu Province, P.R. China 213125 Tel. 0086-519-664-2040 Fax 0086-519-664-1991 Internet http://www.mt.com
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