DI-1000/DI-2000 Telephone Hybrid Manual Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Table Of Contents Page Product Description............................................................................................... .............. 3 Installation ............................................................................................................ .............. 4 Inputs ........................................................................................................................ ................. 4 Outputs ........................................................................................................................ ................. 4 Telephone Line Wiring................................................................................................................................. `5 Producer’s Phone Wiring............................................................................................................. ................. 5 Remote Control Wiring................................................................................................................. ................. 5 AC Power Wiring ........................................................................................................................ ................. 6 DIP Switch Programming............................................................................................................. ................. 6 Controls and Indicators......................................................................................... .............. 7 Front Panel Rear Panel ........................................................................................................................ ................. 7 ........................................................................................................................ ................. 7 Operation .......................................................................................................................... 7 Typical Console/Hybrid Control Operation................................................................................... ............... 10 Specifications..................................................................................................................... 11 Audio Inputs ........................................................................................................................................11 Audio Outputs ........................................................................................................................................11 General ........................................................................................................................ ................11 Remote Lines ........................................................................................................................................11 Console Logic Remote Lines.......................................................................................................................11 Front Panel Controls.......................................................................................................... 12 Rear Panel Connections.................................................................................................... 13 Use as two Independent Hybrids...................................................................................... 14 Millenium Consoles - Remote Connectivity..................................................................... 15 RS-Series Consoles - Remote Connectivity ................................................................... 16 Bill of Materials................................................................................................................... 17 Schematic ........................................................................................................................ 21 Schematic ........................................................................................................................ 22 Schematic ........................................................................................................................ 23 Warranty ........................................................................................................................ 24 Repair Policy ....................................................................................................................................... 24 Return Instructions...................................................................................................................................... 24 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page Product Description The DI-1000/DI-2000 is a digital adaptive hybrid designed to interface between the telephone line and professional audio equipment. The DI-1000 is a single line unit while the DI-2000 is a two-line device. Both products occupy a single unit of rack space. While the DI-2000 allows conference calls (DIP switches selectable) both units feature ring detect, auto answer, automatic line release, separate modes of operation and audio inputs/outputs for cue - hold - air, producer phone control, a speaker amplifier, and full remote control. Additionally, an Intelligent Console Control interface is provided. Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page Installation All audio wiring is made to 3 conductor 1/4” phone plugs. Wiring a DI-2000 (dual unit) is identical to a DI-1000 unit (single unit) with the exception of the Main and Cue Outputs. It is possible, with a dual hybrid, to provide a Main Output that is a mix of line 1 and line 2. The same is true for the Cue Output. See DIP switch programming. Inputs Inputs are normally wired balanced. Tip is “+”, Ring is “-” and Sleeve is ground. When wiring an unbalanced piece of equipment to the input of the hybrid, connect the Ring and the Sleeve together. Cue Inputs Connect audio to be sent to the caller when the hybrid is in the Answer/Cue Mode (front panel answer/cue switch is illuminated). This would normally be an uninterrupted DJ microphone. This will allow the hybrid to handle off air conversations with the caller. Hold Inputs Connect audio to be sent to the caller when the hybrid is in the Hold Mode (front panel hold switch is illuminated). This would normally be the air monitor signal. This will allow the caller to listen to the program while keeping their radio turned down. Mix-Minus Input Connect audio to be sent to the caller when the hybrid is in the Air Mode (front panel air switch is illuminated). This would be a mix of all signals (going to air) minus (except) the caller. Outputs Outputs are normally wired balanced. Tip is “+”, Ring is “-” and Sleeve is ground. When wiring the hybrid outputs to an unbalanced piece of equipment make connections to the Tip and Sleeve only. Leave the Ring unconnected. Cue Output Provides caller audio when the hybrid is in the Answer/Cue Mode (front panel answer/cue switch is illuminated). Connect to the console’s external cue input. This will allow the hybrid to handle off air conversations with the caller. The DI2000 (dual unit) can provide a mix of line 1 and line 2 Cue Output if desired. In this instance, wire only between the Line 2 Hybrid and the console. Set DIP Switch 4 to the on position. See DIP Switch Programming. Main Air Output Provides caller audio when the hybrid is in the Air Mode (front panel air switch is illuminated). Connect to the console’s caller input channel. The DI-2000 (dual unit) can provide a mix of line 1 and line 2 Main Air Output if desired. In this instance, wire only between the Line 2 Hybrid and the console. Set DIP Switch 3 to the on position. See DIP Switch Programming. Cue Speaker Output Identical to Cue Output except that a speaker amplifier and level control is provided. Connect a 32ohm speaker between Tip and Ring. Do not make a connection to Sleeve or ground. Record Output Provides a mix of caller output and either the Cue Input (if Answer/Cue Mode is selected) or the Mix Minus Input (if AIR mode is selected) for recording purposes. Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page Telephone Line Wiring Jack 1 and Jack 2 Single hybrid Dual hybrid wire a single phone line to Jack 1. Make no connection to Jack 2. either wire two phone lines (4 wires) to Jack 1 and make no connection to Jack 2 - or - wire a single phone line to Jack 1 and another single phone line to Jack 2. Producer’s Phone Wiring Jack 3 and Jack 4 The use of a Producer’s Phone is optional. Single hybrid wire a single phone line to Jack 3. Make no connection to Jack 4. Dual hybrid either wire two phone lines (4 wires) to Jack 3 and make no connection to Jack 4 - or - wire a single phone line to Jack 3 and another single phone line to Jack 4. Remote Control Wiring A 25 pin “D” connector provides remote control. Dual hybrids have a separate connector for each line. Unless noted, all switches are momentary pull to ground. To activate make a momentary connection between the desired pin and either ground pin. All indicators are open collector current sinking outputs and will drive a maximum of 100mA at 25 volts. Connect indicators from either +5 volt pin to the desired indicator pin. A series current limiting resistor is recommended. Pin # 1 Drop Switch 2 Hold Switch 3 Volume Down Switch 4 Console On Switch 5 Volume Up Indicator 6 Cue/Answer Indicator 7 Air Indicator 8 +5 volts 9 +5 volts 10 Off hook normally open relay contact 11 Normally open power relay contact 12 Normally closed power relay contact 13 14 15 16 Power relay common contact Air Switch Cue/Answer Switch Volume Up Switch Function parallel with front panel Drop Switch parallel with front panel Hold Switch parallel with front panel Volume Down Switch see Intelligent Console Control Operation. Console must provide momentary pull to ground (pulse) when the console’s channel on switch (assigned to the incoming caller) is pressed. open collector output, operation mimics front panel Volume Up LED open collector output, operations mimics front panel Cue/Answer LED open collector output, operation mimics front panel Air LED +5 volts +5 volts closes whenever hybrid is “off hook” (see pins 24 and 25) momentarily closes whenever hybrid changes mode (see pins 12 and 13) momentarily opens whenever hybrid changes mode. Power for the producer’s phone maybe wired through this relay. If the producer’s phone were in speakerphone mode, operation of the hybrid would pulse the relay disconnecting the producer’s phone. See pins 11 and 13. see pins 11 and 12 parallel with front panel Air Switch parallel with front panel Cue/Answer Switch parallel with front panel Volume Switch Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual 17 Console Off Switch 18 Volume Down Indicator 19 Hold Indicator 20 Console Ready Indicator 21 Ground 22 Ground 23 Conference Allow Switch 24 Off hook normally closed relay contact 25 Off hook relay common connector Page see Intelligent Console Control Operation. Console must provide a momentary pull to ground (pulse) when the console’s channel off switch (assigned to the incoming caller) is pressed. open collector output, operation mimics front panel Down LED open collector output, operation mimics front panel Hold LED see Intelligent Console Control Operation. Open collector output. Must be connected to console channel (assigned to the incoming caller) so that hybrid has control of the console’s ready (channel off) lamp. Ground Ground if conference has been enabled via DIP switch (see DIP Switch Programming) holding this pin to ground will inhibit conferencing. opens whenever hybrid is “off hook” (see pins 10 and 25) see pins 10 and 24 AC Power Wiring AC power is connected to the hybrid through a removable IEC type power cord. An internal switch is provided for 115V/230V selection. DIP Switch Programming Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Air Mode Conference Enable. Turn this switch on to allow callers on line 1 to talk to (conference) with callers on line 2 when both lines are in Air Mode. Answer/Cue Mode Conference Enable. Turn this switch on to allow callers on line 1 to talk to (conference) with callers on line 2 when both lines are in Answer/Cue mode. Combine Air Outputs #1 & #2 to Air Output #2. Turn this switch on to provide a mix of line 1 and line 2 Main Air Output audio. This signal appears on line 2 Main Air Output only when both lines are in the Air Mode. NOTE: DIP Switch #1 must be engaged for this function to work. Combine Cue Outputs #1 & #2 to Cue Output #2. Turn this switch on to provide a mix of line 1 and line 2 Cue Output audio. This signal appears on line 2 Cue Output and Cue Speaker Output only when both lines are in the Answer/Cue Mode. NOTE: DIP Switch #2 must be engaged for this function to work. (not used) Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page Controls and Indicators Front Panel Volume Up Switch Increases incoming caller volume Volume Up Indicator (housed in the Volume Up Switch) Illuminates solid while volume is increasing, flashes at maximum volume. Volume Down Switch Decreases incoming caller volume Volume Down Indicator – (housed in the Volume Down Switch) Illuminates solid while volume is decreasing, flashes at minimum volume. Answer/Cue Switch Takes hybrid “off hook” (answers call). Places hybrid into Answer/Cue Mode. When the hybrid is “on hook” holding the Drop Switch and then pressing the Answer/Cue Switch will place the hybrid into the Auto Answer –Answer/Cue Mode. Answer/Cue Indicator (housed in the Answer/Cue Switch) Illuminates to indicate that the hybrid is in the Answer/Cue Mode. Flashes fast with breaks (ring cadence) when line is ringing. Continuous blink and pause when producers phone is “off hook”. Flashes slow in the Auto Answer – Answer/Cue Mode. Hold Switch Takes hybrid “off hook” (answers call). Places hybrid into Hold Mode. When hybrid is “on hook” holding the Drop Switch and then pressing the Answer/Cue Switch will place the hybrid into the Auto Answer – Hold. Hold Indicator (housed in the Hold Switch) Illuminates to indicate that the hybrid is in the Hold Mode. Flashes slow in the Auto Answer – Hold Mode. Air Switch Takes hybrid “off hook” (answers call). Places hybrid into Air Mode. When the hybrid is “on hook” holding the Drop Switch and then pressing the Air Switch will place the hybrid into the Auto Answer – Air Mode. Air Indicator (housed in the Air Switch) Illuminates to indicate that the hybrid is in the Air Mode. Flashes slow in the Auto Answer – Air Mode. Drop Switch Places hybrid “on hook” (drops call). Terminates all modes of operation. Rear Panel Cue speaker level Sets desired incoming caller volume when hybrid is in the Answer/Cue mode. DIP switches See DIP Switch Programming - pages 6, 7, 9,10 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page Operation Manually answering a call (line ringing - Answer/Cue Indicator flashing with breaks - ring cadence) Pressing the Answer/Cue or the Hold or the Air switch will answer a call and place the hybrid into the desired mode. Automatically answering a call (line ringing) The hybrid can automatically answer an incoming call and enter the desired mode of operation if it was previously placed in any of the Auto Answer Modes. To do so, depress the Drop Switch and then momentarily press the Answer/Cue, Hold or Air Switch. Then release the Drop Switch. The associated indicator will flash slowly. When the line rings the hybrid will answer the call with the desired mode. When the caller hangs up the hybrid will automatically go “on hook” and resume the Auto Answer Mode. Momentarily pressing the Drop Switch will cancel the Auto Answer Mode. Answer/Cue Mode This mode can be entered at any time by pressing the Answer/Cue Switch. The Answer/Cue LED will illuminate. It will take the hybrid “off hook” and answer a call. The incoming caller’s audio will be routed to the Cue and Cue Speaker Output. The caller will hear the audio connected to the Cue Input. The producer’s phone is disabled. Hold Mode This mode can be entered at any time by pressing the Hold Switch. The Hold LED will illuminate. It will take the hybrid “off hook” and answer a call. The incoming caller’s audio is muted. The caller will hear the audio connected to the Hold Input. The producer’s phone is enabled. Air Mode This mode can be entered at any time by pressing the Air Switch. The Air LED will illuminate. It will take the hybrid “off hook” and answer a call. The incoming caller’s audio will be routed to the Main Output. The caller will hear the audio connected to the Mix Minus Input. The producer’s phone is disabled. Drop Mode – hybrid “on hook” This mode, which will terminate the call, can be entered at any time by pressing the Drop Switch. All LEDs will extinguish. The producer’s phone is enabled. Automatic Release The hybrid automatically monitors line loop current. If the caller hangs up the hybrid will detect the change in the loop current and go “on hook”. Producer’s Phone A producer’s phone (desk set) may be connected (optionally) to the hybrid. The hybrid restricts usage of the phone to when the hybrid is “on hook” or in the Hold Mode. When the producer is speaking to the caller the Answer/Cue Indicator will continuously blink and pause. If the producer’s phone is taken “off hook” when the hybrid is in the Hold Mode, the hybrid will exit the Hold Mode and release the line. The producer should press the hybrid’s Hold Switch to put the caller back on hold. Conference The DI-2000 (dual hybrid) allows conferencing between two phone lines if desired. There are two modes of possible conferencing – each has a separate DIP switch that must be set. Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page Answer/Cue conference – allows callers on both lines to talk to each other when in Answer/Cue Mode with DIP switch #2 has been closed (down position). Air Conference – allows callers on both lines to talk to each other when in Air Mode when DIP switch #1 has been closed (down position). A conference inhibit switch is available through the remote control. As long as the switch is closed all DIP switch-programmed conferencing will be inhibited. Combined Audio Output (Conference Mode) When in conference mode (cue and/or air), it may be useful to have the cue and/or air outputs combined into one audio feed. To accomplish this, set DIP switch #3 on (down) to combine the air feeds into air feed output #2 (air output #1 is not used). Set DIP switch # 4 on (down) to combine cue feeds into cue output #2 (cue output #1 is not used). Note - Combined audio outputs do not function independently of the conference modes (i.e. DIP switch #1 must be on for switch #3 to work; DIP switch #2 must be on for switch #4 to work Audio Mix Minus Input (Conference Mode) Mix Minus inputs are not combined in the conference mode. That is, it is still necessary to wire separate mix minus audio inputs for both callers 1 & 2. Typically mix minus #1 would be minus caller #1, and mix minus #2 would be minus caller #2. Intelligent Console Control If desired the console channel assigned to the incoming caller can control and show hybrid status. Wiring must be made between the hybrid remote control and the console channel remote control. Note that the console used must provide access to the off button (ready) lamp, as well as provide multiple remote momentary closures when the channel “off” or “on” button is pushed. Console Ready (channel off) Lamp Off when hybrid is in the Drop Mode “on hook”. Illuminates to indicate that the hybrid is in the Answer/Cue Mode. Flashes fast with breaks (ring cadence) when line is ringing. Continuous blink and pause when producers phone is “off hook”. Flashes slow when the hybrid is in the Hold Mode. Console Channel Off Switch Pressing when the line is ringing will put the hybrid into the Answer/Cue Mode. Pressing when the hybrid is in Answer/Cue Mode will put the hybrid into the Hold Mode. Pressing when the hybrid is in the Hold Mode will put the hybrid into the Answer/Cue Mode. Pressing when hybrid is in the Air Mode will put the hybrid into the Drop Mode and terminate the call. Console Channel On Switch Pressing when the line is ringing will place the hybrid into the Air Mode. Pressing when the hybrid is in the Air Mode will put the hybrid into the Hold Mode. Pressing when the hybrid is in the Hold Mode will put the hybrid into the Air Mode. Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page 10 Typical Console/Hybrid Control Operation Line Ringing Console channel off lamp is flashing fast with breaks (ring cadence). Press the console channel off switch to answer the call and put the hybrid into the Answer/Cue Mode. Console channel off lamp is illuminated. Talent speaks to caller “off air”. Press the console channel off switch to put the hybrid into the Hold Mode (console channel off lamp is flashing slowly). Caller hears program on hold. Press the console channel on switch to put the hybrid into the Air Mode (console channel on lamp is illuminated and console channel off lamp is extinguished). Caller is “on air”. Press the console channel off switch to put the hybrid into the Drop Mode (terminate the call). Both console channel lamps are extinguished. Note: Multiple presses of the console channel off switch will toggle the hybrid between the Answer/Cue (console channel off lamp illuminated) and Hold Modes (console channel off lamp flashing slowly). Multiple presses of the console channel on switch will toggle the hybrid between the Air Mode (console channel off lamp extinguished) and the Hold Mode (console channel off lamp flashing slowly). Pressing the console channel off switch while the hybrid is in the Air Mode (console channel off switch extinguished) will put the hybrid into the Drop Mode (terminate the call). To go back to the Answer/Cue Mode from the Air Mode it is necessary to go through the Hold Mode. First, press the console channel on switch (console channel off lamp will flash slowly) and then press the console channel off switch (console channel off lamp will illuminate). Press the console channel off switch to put the hybrid into the Drop Mode (terminate the call). Both console channel lamps are extinguished. Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page 11 Specifications Audio Inputs Impedance Maximum Input Level Nominal Input Level Connectors Mix-Minus Input Cue Input Music on Hold Input Audio Outputs Impedance Maximum Output Level Nominal Output Level Connectors Record Output Cue Output Speaker Level Main Output General 10K ohm, active balanced +21 dBm +4 dBm 1/4” TRS balanced phone connectors provides audio to caller when on air provides audio to caller when in answer/cue provides audio to caller when on hold 60 ohms, active balanced +14 dBm +4 dBm 1/4” TRS balanced phone connectors mix of caller and host audio caller audio when in answer/cue 0.3 watts - cue adjustable level caller audio when on air Telco Line Inputs 2 tip/ring standard (POTS) line inputs, ring volt- age detect, off-hook line detect (for aux phone), line drop detect (for auto disconnect), RJ-11 (4-wire) connector Distortion 1% THD at 1 kHz Frequency Response300-3300 Hz +/- 1 dB Noise 65 dB referenced to 0 dBm phone level Transhybrid Loss 40 dB minimum Power 115/230 V, 50/60 Hz, switchable Remote Lines Answer / cue switch control Hold switch control Air switch control Drop switch control Answer / cue lamp Hold switch lamp Air switch lamp Line 1 & 2 seize relay (C form) Console Logic Remote Lines Off switch control (answer, cue, hold, drop) On switch control (air, cue) Off lamp (ring flash, hold flash) Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page 12 Front Panel Controls Single Hybrid Operation Second Hybrid Operation Push to Disconnect Call When set for separate (2 hybrid) use All LED lights extinguished. Push to Put Caller on Air LED lights. Caller output applied to main out. Caller hears mix minus input. Caller hears other caller (in conference air mode) Push to Put Caller on Hold LED flashs. Caller output is muted. Caller hears music on hold input. Push to Answer Incoming Call LED flashs with ring in. Caller output applied to cue output. Caller hears cue input. Caller hears other caller (in conference cue mode). Caller Output Volume Controls Use these cotrols to raise and lower monitor volume (not console controls, or unit will not compensate for acoustical Line 2 Hybrid functions identically and independently from Line 1 with separate available front panel remote controls. When set for conference use Callers may communicate with each other and their outputs may be mixed according to rear panel dip switch programming. When outputs are mixed Air and/or cue ouputs appear as combined outputs only on hybrid output #2 according to rear panel dip switch programming. Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page 13 Rear Panel ols Rear Contr Panel Connections DIP Switch Programming Switch 1 - On for callers conferenced in air mode. Switch 2 - On for callers conferenced in cue mode. Switch 3 - On for caller outputs combined in air mode. Switch 4 - On for caller outputs combined in cue mode. Switch 5 - Not used. Cue Speaker Output and Volume . Active when caller is in cue answer Two watts direct speaker output. (Utilize in place of internal console cue circuit). Cue Output Active when caller is in cue/answer mode. Provides caller only send to console cue input. Main Air Output . air Active when caller is on Provides caller only send to console input. Record Output Provides full-time mix of caller and host for recording. Music-on-Hold Input Active when caller is on hold. Connect to air signal. Cue Input Active when caller is in answer/cue mode. Connect console cue channel send to caller (typically a full-time DJ mic feed) Mix Minus Input Active when caller is on air Connect mix minus console send to caller (mix minus output equals console program out minus caller input audio) Phone Line Connections Jack 1 - Line 1 or line 1 and 2 in. Jack 2 - Line 2 in. Jack 3 - Producer’s phone line 1 or 2 line . Jack 4 - Producer’s phone for line 2. Remote Control Connections Pin 1 - Drop Switch Pin 2 - Hold Switch Pin 3 - Volume Down Switch Pin 4 - Console On Switch Pin 5 - Volume Up LED Pin 6 - Cue/Answer LED Pin 7 - Air LED Pin 8 - + 5 volts Pin 9 - + 5 volts Pin 10 - Off Hook Relay (n.o.) Pin 11 - Power Relay (n.o.) Pin 12 - Power Relay (n.c.) Pin 13 - Power Relay (common) Pin 14 - Air Switch Pin 15 - Answer Switch Pin 16 - Volume Up Switch Pin 17 - Console Off Switch Pin 18 - Volume Down LED Pin 19 - Hold LED Pin 20 - Console Ready LED Pin 21 - Ground Pin 22 - Ground Pin 23 - Conference Allow Switch Pin 24 - Off Hook Relay (n.c.) Pin 25 - Off Hook Relay (common) Notes: Switches are momentary/pull-to ground LEDs are open collector drives Page 14 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Rear Panel Controls Use as two Independent Hybrids Rear Panel Controls DIP Switch Programming Switch 1 - On for callers conferenced in air mode. Switch 2 - On for callers conferenced in cue mode. Switch 3 - On for caller outputs combined in air mode. Switch 4 - On for caller outputs combined in cue mode. Switch 5 - Not used. DIP Switch Programming . Active when caller is in cue answer Two watts direct speaker output. (Utilize in place of internal console cue circuit). Active when caller is in cue/answer mode. Provides caller only send to console cue input. Wire separate Mix Minus, Cue and Hold Inputs and Record, Air, Cue, and Speaker, Outputs for each hybrid Wire separate remote control connections for each hybrid Phone Line Connections Jack 1 - Line 1 or line 1 and 2 in. Jack 2 - Line 2 in. Jack 3 - Producer’s phone line 1 or 2 line . Jack 4 - Producer’s phone for line 2. Switch 1 - On for callers conferenced in air mode. Cue Speaker Output and Volume Remote Contr Switch 2 - On for callers conferenced in cue mode. Switch 3 - On for caller outputs combined in air mode. Cue Output Switch 4 - On for caller outputs combined in cue mode. Switch 5 - Not used. Main Air Output . air Active when caller is on Provides caller only send to console input. ol Connections Pin 1 - Drop Switch Pin 2 - Hold Switch Pin 3 - Volume Down Switch Pin 4 - Console On Switch Pin 5 - Volume Up LED Pin 6 - Cue/Answer LED Pin 7 - Air LED Pin 8 - + 5 volts Pin 9 - + 5 volts Pin 10 - Off Hook Relay (n.o.) Pin 11 - Power Relay (n.o.) Pin 12 - Power Relay (n.c.) Pin 13 - Power Relay (common) Pin 14 - Air Switch Pin 15 - Answer Switch Pin 16 - Volume Up Switch Pin 17 - Console Off Switch Pin 18 - Volume Down LED Pin 19 - Hold LED Pin 20 - Console Ready LED Pin 21 - Ground Pin 22 - Ground Pin 23 - Conference Allow Switch Pin 24 - Off Hook Relay (n.c.) Pin 25 - Off Hook Relay (common) Wire separate Mix Minus, Cue and Cue Speaker Output and Volume Hold Inputs and Record, Air, Cue, . Active when caller is in cue answer andwatts Speaker, Outputs Two direct speaker output. for each hybrid Record Output Phone Line Connections Jack 1 - Line 1 or line 1 and 2 in. Jack 2 - Line 2 in. Jack 3 - Producer’s phone line 1 or 2 line Jack 4 - Producer’s phone for line 2. Remote Control Connections Pin 1 - Drop Switch Pin 2 - Hold Switch Pin 3 - Volume Down Switch Cue Input Pin 4 - Console On Switch Cue Output Wire separate remote control connections Pin 5 - Volume Up LED Active when caller is in cue/answer mode. Pin 6 - Cue/Answer LED for each hybrid Minus Input Provides caller onlyMixsend to console cue input. Pin 7 - Air LED Pin 8 - + 5 volts Pin 9 - + 5 volts Main Air Output Pin 10 - Off Hook lines, Relay (n.o.) Wire two separate phone . air Active when caller is on Pin 11 - Power Relay (n.o.) one for each Pin hybrid Provides caller only send to console input. 12 - Power Relay (n.c.) All Dip switches Pin 13 - Power Relay (common) should be set to off (Up) Pin 14 - Air Switch Pin 15 - Answer Switch Pin 16 - Volume Up Switch Record Output Pin 17 - Console Off Switch Provides full-time mix of caller Pin 18 - Volume Down LED and host for recording. Pin 19 - Hold LED Pin 20 - Console Ready LED Pin 21 - Ground Pin 22 - Ground Music-on-Hold Input for each hybrid separate remote control connections Pin 23 - Conference Allow Switch Active when caller is on hold. Pin 24 - Off Hook Relay (n.c.) Connect to air signal. Pin 25 - Off Hook Relay (common) Provides full-time mix of caller and host for recording. Music-on-Hold Input (Utilize in place of internal console cue circuit). Active when caller is on hold. Connect to air signal. Active when caller is in answer/cue mode. Connect console cue channel send to caller (typically a full-time DJ mic feed) Notes: Switches are momentary/pull-to ground LEDs are open collector drives Active when caller is on air Connect mix minus console send to caller (mix minus output equals console program out minus caller input audio) Use in Conference Modes Rear Panel Controls Wire Rear Panel Controls Cue Input DIP Switch Programming Active when caller is in answer/cue mode. Connect console cue channel send to caller (typically a full-time DJ mic feed) Phone Line Connections Switch 1 - On for callers conferenced in air mode. Switch 2 - On for callers conferenced in cue mode. Switch 3 - On for caller outputs combined in air mode. Switch 4 - On for caller outputs combined in cue mode. Switch 5 - Not used. Cue Speaker Output and Volume . Active when caller is in cue answer Two watts direct speaker output. (Utilize in place of internal console cue circuit). Cue Output Active when caller is in cue/answer mode. Provides caller only send to console cue input. Main Air Output . air Active when caller is on Provides caller only send to console input. Record Output Provides full-time mix of caller and host for recording. Music-on-Hold Input Notes: Switches are momentary/pull-to ground LEDs are open collector drives Jack 1 - Line 1 or line 1 and 2 in. Jack 2 - Line 2 in. Jack 3 - Producer’s phone line 1 or 2 line . Jack 4 - Producer’s phone for line 2. DIP ogramming MixSwitch Minus Pr Input Switch 1 - On for callers conferenced in air mode. Remote Control Connections Pin 1 - Drop Switch Pin 2 - Hold Switch Pin 3 - Volume Down Switch Pin 4 - Console On Switch Pin 5 - Volume Up LED Pin 6 - Cue/Answer LED Pin 7 - Air LED Pin 8 - + 5 volts Pin 9 - + 5 volts Pin 10 - Off Hook Relay (n.o.) Pin 11 - Power Relay (n.o.) Pin 12 - Power Relay (n.c.) Pin 13 - Power Relay (common) Pin 14 - Air Switch Pin 15 - Answer Switch Pin 16 - Volume Up Switch Pin 17 - Console Off Switch Pin 18 - Volume Down LED Pin 19 - Hold LED Pin 20 - Console Ready LED Pin 21 - Ground Pin 22 - Ground Pin 23 - Conference Allow Switch Pin 24 - Off Hook Relay (n.c.) Pin 25 - Off Hook Relay (common) Active when caller is on air Switch 2 - On for callers conferenced in cue mode. Connect mix minus console send to caller Switch 3 - On for caller outputs combined in air mode. (mix minus equals console Switch 4 - Onoutput for caller outputs combined in cue mode. program Switch 5 -out Notminus used.caller input audio) Cue Speaker Output and Volume Wire two separate phone lines, Phone Line Connections oneJack for each 1 - Linehybrid 1 or line 1 and 2 in. Jack 2 - Line 2 in. Jack 3 - Producer’s phone line 1 or 2 line . Jack 4 - Producer’s phone for line 2. . Wire Cue Outputs to two Active when caller is in cue answer Remote Control Connections separate console Two watts direct speaker output. Pin inputs 1 - Dropor Switch (Utilize in place of internal console cue circuit).engage dip switch Pin 2#4 - Hold to Switch Pin 3 - Volume Down Switch combine cue outputs from On Switch Mix Minus Input Pin 4 - Console Cue Output Pin 5 Volume Up LED the cue 2 output Active when caller is in cue/answer mode. Pin 6 - Cue/Answer LED Switch 1 - On (down) for callersProvides conferenced in air mode. caller only send to console cue input. Pin 7 - Air LED Switch 2 - On (down) for callers conferenced in cue mode. Pin 8 - + 5 volts Switch 3 - On (down) for caller outputs combined in air mode Pin 9 - + 5 volts Main Air Output separate Pin 10 - Off Hook Relay (n.o.) Switch 4 - On (down) for caller outputs combined in. cue mode. Wire Air Outputs to two Active when caller is on air Pin 11 -dip Power Relay (n.o.) console inputs or engage Switch 5 - Not used. Provides caller only send to console input. Pin 12 - Power Relay (n.c.) switch #3 to combine air outputs Pin 13 - Power Relay (common) Pin 14 - Air Switch from the line 2 output Note: Switch 3 is only active when switch 1 is on. Pin 15 - Answer Switch That is, it is only possible to combine caller Air outputs Pin 16 - Volume Up Switch Record Output when conferencing in air mode is enaged. Note: When usingPin a combined or 17 - Console Air Off Switch Provides full-time mix of caller 18 - Volume Down LED Cue output (all dipPin switches on,) and host for recording. Pin 19 - Hold LED Note: Switch 4 is only active when switch 2 is on. these outputs must toLED Pinbe 20 connected - Console Ready That is, it is only possible to combine caller Cue outputs Pinjacks. 21 - Ground on the line 2 output Pin 22 - Ground Music-on-Hold when conferencing in Cue mode is enaged.Input Pin 23 - Conference Allow Switch Active when caller is on hold. Pin 24 - Off Hook Relay (n.c.) Connect to air signal. Pin 25 - Off Hook Relay (common) All inputs utilized must be wired in paralell to both hybrids to provide signals to both callers. Note: The mix minus would typically contain audio from neither caller. Active when caller is on hold. Connect to air signal. Cue Input Active when caller is in answer/cue mode. Connect console cue channel send to caller (typically a full-time DJ mic feed) Notes: Switches are momentary/pull-to ground LEDs are open collector drives Active when caller is on air Connect mix minus console send to caller (mix minus output equals console program out minus caller input audio) Notes: Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page 15 MILLENIUM - REMOTE CONNECTIVITY Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page 16 RS-SERIES - REMOTE CONNECTIVITY Page 17 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Bill of Materials Level Seq Component - Item 1 10 10449 1 20 16058 130 10688 1 40 1069 1 50 10863 1 60 10889 1 70 10995 1 80 11162 2 10 11161 2 20 13051 14 230 1027 2 40 7533 14 1 90 11308 2 10 11307 2 20 9124 230 5744 2 40 10597 2 50 8769 2 60 7796 2 70 5860 2 80 5743 2 90 5739 2 100 5865 2 110 2906 2 120 9082 2 130 9319 2 140 8191 2 150 8918 2 160 5863 Component Description UOM BOX 1U RACKMOUNT EA FISH PAPER EA STANDOFF 440 X 1 7/16 NUT 4-40 EA DA 4X4 CHASSIS EA MILLENIUM BUS SELECT KEYPAD DI-2000 FRONT PANEL DUAL EA DI-2000 SWITCHBOARD ASSY EA PCB DI-2000 SWITCHBOARD EA RED LED HI BRIGHTNESS LITEON REF: D1-D7 SOCKET 14 PIN DIP EA REF: J2 RES 220 OHM 1/4W 5% Oty. 1 1 EA 2 1 EA 1 2 2 EA 1 2 2 EA DI-2000 BOARD ASSY EA 1 PCB DI-2000 BD EA CAP 100PF SILVER MICA EA REF: C101 CAP 100UF 25V RAD +/- 20% EA 4 REF: C106;C116;C119;C139 CAP 4700UF 35V EA 2 REF: C115;C137 CAP 1000UF 6.3V EA 1 REF: C136 CAP .022UF MYLAR 100V FILM EA REF: C140;C142 CAP .01UF +/- 5% 50V FILM EA 2 REF: C144;C145 CAP .1UF FILM EA 47 REF: C63;C68;C74-C80;C93-C95,C97-C100; C105;C111;C113;C118;C125;C127;C128; C132;C133;C138;C141;C142 CAP 100PF DISK +/- 10% 500V EA30 REF: C21-C50 CAP 1UF +/- 20% 50V ELEC EA 6 REF: C3;C5;C126;C129;C131;C134 CAP 300PF SILVER MICA EA REF: C64;C65 CAP .0033UF 50V FILM EA 10 REF: C67;C69;C70;C72;C88;C92;C107;C109; C112;C114 CAP .47UF 50V FILM EA 12 REF: C71;C73;C86;C90;C103;C108;C110; C117;C121;C123;C130;C135 CAP 10UF 35V ELEC EA 10 REF: C81-C83;C96;C102;C104;C120;C122; C124 CAP FILM .033UF 50V EA 2 REF: C85;C89 CAP .0022UF 50V FILM EA 12 REF: C9-C20 1 1 2 2 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual 2 170 7012 DIODE 1N4005 REF: D1;D2;D5;D6;D13-D16;D18-D21 2 180 11187 2 190 1012 2 200 10489 2 210 1074 2 220 11340 2 230 10416 2 240 10491 2 250 5756 2 260 1027 2 270 1004 2 280 10484 2 290 10490 2300 11184 2310 11183 2320 11185 2330 10328 2340 10964 2350 5727 2360 9085 2370 1016 2380 9299 2390 1161 2 400 7133 2 410 11179 2 420 2816 2 4303558 2 440 5731 Page 18 EA 12 SIDACTOR P3100EB EA 2 REF: D3;D4 DIODE 1N4148 EA 7 REF: D7-D12;D17 FUSE HOLDER EA 1 REF: F1 CLIP FUSE EA 8 REF: F2-F5 FUSE 1.25A SLO-BLO EA 4 REF: F2-F5 CONNECTOR RJ-11C 4 PORT EA 1 REF: J15 IEC POWER CONNECTOR EA REF: J16 HEADER 26 PIN DUAL ROW .1 EA 2 REF: J17;J18 SOCKET 14 PIN DIP EA 2 REF: J19;J20 PHONO JACK EA 14 REF: J1-J14 SAMTEC 8 PIN MRT HEADER EA 1 REF: J21 SAMTEC 8 PIN FRT HEADER EA 1 REF: J22 RELAY DPDT 5V TELECOM EA 2 REF: K1;K2 RELAY DPDT 5V EA REF: K3;K4;K5;K6 FERRITE BEAD EA REF: L1 TRANSISTOR 2N7000 EA 2 REF: Q1;Q2 RES 12.1L 1/4W 1% EA 4 REF: R103;R110;R132;R137 RES 15.0K 1/4W 1% EA 2 REF: R113;R114 RES 8.2k 1/4W 5% EA 2 REF: R116;R122 RES 2.2K 1/4W 5% EA 2 REF: R117;R123 RES 2K 1/4W 1% EA 2 REF: R118;R124 RES 4.75K 1/4W 1% EA 2 REF: R119;R125 RES 0.0 OHM 1/4W EA 5 REF: R120;R126;R171;R177;R178 RES 620K 1/4W 1% EA 2 REF: R121;R127 RES 10K 1/4W 1% EA 7 REF: R129;R134;R146;R148;R151;R173;R176 RES 5.11K 1/4W 1% EA 24 REF: R12-R21;R28;R29;R36-R47 RES 47.5K 1/4W 1% EA3 REF: R10;R11;R140 1 4 1 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual 2 450 10326 2 460 9906 2 470 5872 2 480 7514 2 490 10659 2 500 10485 2 510 4205 2 520 1030 2 530 9071 2 540 11178 2 550 9664 2 560 9270 2 570 11316 2 580 10847 2 590 1011 2 600 1039 2 6103929 2 620 8228 2 630 11318 2 640 10492 2 650 9351 2 660 5752 2 670 11186 2 680 11188 2 690 11180 2 700 4390 2 710 10014 RES NETWORK 10K COMMON EA REF: R141;R142 RES 240K 1/4W 5% EA 2 REF: R145;R172 RES 1K 1/4W 1% EA 2 REF: R147;R175 RES 3.32K 1/4W 1% EA3 REF: R159;R179;R181 POT 10K PHIER EA REF: R1;R2 RES 30.1 OHM 1/4W 1% EA REF: R22-R27;R30-R35 RES 20K 1/4W 1% EA 18 REF: R3;R9;R55-R57;R48-R50;R128;R130;R131; R133;R135;R136;R138;R139;R180;R182; RES 470 OHM 1/4W 5% EA REF: R4-R8;R152-R158;R160-R168;R174 RES 6.04K 1/4W 1% EA 44 REF: R51;R58;R64-R70;R74-R80;R85-R88;R90; R92-R95;R97-R102;R105;R106;R109;R112;R115; R143;R144;R149;R150;R169;R170 RES 1.02 1/4W 1% EA 12 REF: R42-R54;R59-R61;R71-R73;R81-R83 RES 360k 1/4W 5% EA 2 REF: R62;R63 RES 51.1K 1/4W 1% EA 2 REF: R84;R89 RES 31.6K 1/4W 1% EA 4 REF: R91;R96;R104;R111 FUSE 0.3 AMP EA 1 REF: F1 SOCKET 8 PIN DIP EA 16 REF: U1-U14; U28;U29 SOCKET 16 PIN DIP EA 11 REF: U23-U27;U15-U20 SOCKET 18 PIN DIP EA 2 REF: U30;U31 SOCKET 40 PIN IC EA 1 REF: U34 5 POSITION DIP SWITCH EA REF: SW1 SWITCH DPDT EA 1 REF: SW2 TRANSFORMER EA REF: T1 IC 4053 EA 6 REF: U15-U20 IC LM4864 EA 2 REF: U1;U2 IC MH88435 EA 2 REF: U21;U22 IC 74HC595 EA 5 REF: U23-U27 IC LM358N EA 2 REF: U28;U29 IC ULN2803A EA 2 REF: U30;U31 Page 19 2 2 12 22 1 1 Page 20 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual 2 7203679 VR 7805 EA 1 REF: U32 2 730 1042 IC LM339 EA 1 REF: U33 2 740 11190 IC PROGRAMMED DI-2000 EA 1 REF: U34 2 750 10520 VR LM7905CT EA 1 REF: U35 2 760 11317 IC CS6422 EA 2 REF: U36;U37 2 770 1010 IC 5532 EA 12 REF: U3-U14 2 780 11512 CRYSTAL 20.48 MHZ EA 1 REF: Y1 1 100 11313 DI-2000 COVER EA 1 1 110 1134 HEAT SINK AAVID 5750B EA 1 1 120 11341 MANUAL DI-2000 EA 1 1 130 11452 SCREW 4-40 X 3/16 PH PHIL ITLW EA 11 1 140 1154 NUT KNURL 6-32 EA 1 1 150 2919 SCREW 6-32 X 1/2 PH PHIL EA3 1 160 7601 SIL-PAD T-220 EA 2 1 170 7602 SHOULDER WASHER FOR T-220 EA 2 1 180 7646 KEP NUT #6 EA3 1 190 9155 POWER CABLE 3-COND. TO IEC EA 1 1 200 9387 14 VOND. RIBBON CABLE 8” EA 2 1 210 11382 PLUG 1/4” TRS MALE EA 8 1 220 8309 CONNECTOR 25 PIN MALE D-RING EA 2 1 230 8310 HOOD FOR 25 PIN D-RING CONN. EA 2 1 240 8161 HARDWARE KIT FOR D CONNECTOR EA 2 1 250 13092 RIBBON CABLE 25 FE D->26 SKT. EA 2 1 260 1070 WASHER LOCK 4-40 EA 2 1 270 4954 WASHER #4 FLAT EA 2 1 280 11049 SCREW 6-32 X 1/4 BH BLACK EA 4 1 2903516 SCREW 6-32 X 1/4 BLACK PANHEAD EA 6 1300 7583 SCREW 4-40 X 3/16 FLAT PHILLIP EA 2 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual SCHEMATIC 1 OF 3 Page 21 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual SCHEMATIC 2 OF 3 Page 22 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual SCHEMATIC 3 OF 3 Page 23 Radio Systems DI-1000/DI-2000 Single and Dual Line Digital Phone Hybrid Manual Page 24 Warranty Radio Systems, Inc., warrants this equipment to be free from defects in materials and workmanship for a period of one (1) year after purchase. This warranty extends to first users of the product and future owners who purchase the product within the warranty period. The terms of this warranty are null and void if this product is stored or operated in an environment not conducive to electronic equipment, or shows signs of misuse or modifications that affect the proper functioning of the product. This warranty does not apply to damage caused by fire, smoke, flood, lightning, or acts of nature and physical abuse. Radio Systems, Inc., and its associated companies, authorized distributors, and personnel are not liable for loss of revenues or other damages, or effects to the broadcast signal quality or coverage which may result from the from the improper functioning of this product. Repair Policy Technical assistance is available at any time, at no charge, by email, phone or correspondence. During the warranty period, there will be no charge for parts or service made to units that show no sign of misuse by customer or lightning caused damage. The customer is responsible for the cost of shipping their unit back to Radio Systems for repair. During the warranty period, shipment of small parts and assemblies will be made at no charge to the user. Emergency, next day shipments of replacement parts and circuits will also be made at no charge at the user’s request. Chargeable services will be made COD or on Net-30 day terms to users with established accounts. During the warranty period, users must return defective parts upon request to receive no-charge warranty services. Return shipping expenses are the responsibility of the user. Return Instructions Contact Radio Systems at +1-856-467-8000 for a return authorization number. Pack all items carefully and ship prepaid, via UPS insured, to: Radio Systems, Inc. Attn: R.A. # __________ 601 Heron Drive Logan Twp., NJ 08085 Enclose a note that includes your name, company, phone number, the serial number, return address (no box numbers), and a complete description of the problem. For Assy: Part# DI-1000/DI-2000 Rev Date: 10/09
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