Measurement and Calibration TruCheck™ Models 3 N.m, 10 N.m

Measurement and Calibration TruCheck™ Models 3 N.m, 10 N.m
Measurement and Calibration
TruCheck™ Models 3 N.m, 10 N.m and 25 N.m
Simple, Cost Effective Torque Testing
The importance of keeping your torque tools in peak calibration condition is well
established. Many businesses achieve this by using a third party calibration service.
However, how much more convenient would it be to perform calibration checks inhouse? Tools could be checked more frequently, immediately if a problem is suspected,
and tools would not need to leave site unnecessarily.
The main reasons that more companies do not perform calibration checks on their own
tools are the cost of testers and fears over the complexity of the testing equipment.
Norbar’s ‘TruCheck’ torque screwdriver testers aim to sweep aside these concerns.
They are very cost effective being significantly cheaper than most similar products on
the market and the basic version of the TruCheck particularly is very simple to use.
TruCheck Plus 3 N.m and 10 N.m
The product comes in two versions: there is a basic version, simply called ‘TruCheck’
and a version with greater functionality called ‘TruCheck Plus’.
TruCheck 25 N.m
Technical Specification
Accuracy: +/-1%, +/-1 digit over the stated operating range.
Display: 4 digit, 7 segment LED.
TruCheck 3 N.m and 10 N.m
Drive Size: 1/4” male hexagon (vertical)
Dimensions in mm: 64(d) x 175(w) x 72(h)
Weight: 2.6 kg shipping
TruCheck 25 N.m
Drive Size: 1/4” male hexagon (horizontal) - supplied with 1/4” and 3/8”
female square drive adaptors
Dimensions in mm: 72(d) x 175(w) x 64(h)
Weight: 2.6 kg shipping
Materials/Finish: Powder coated aluminium housing.
Stainless steel transducer shaft.
TruCheckTM
Model
Part No.
Range
TruCheck 3 N.m
43253
0.1 - 3 N.m
TruCheck Plus 3 N.m
43250
0.1 - 3 N.m
TruCheck 10 N.m
43254
1 - 10 N.m
TruCheck Plus 10 N.m
43251
1 - 10 N.m
TruCheck 25 N.m
43255
1 - 25 N.m
TruCheck Plus 25 N.m
43252
1 - 25 N.m
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TruCheck™ Models 350 N.m, 1000 N.m and
2000 N.m
One of the concerns in putting a torque tester into an environment where people
are not calibration specialists is that incorrect selections will be made with the
potential for incorrect tool setting and consequently tool failure. Norbar’s solution
is to remove all choices from the operator. The TruCheck is for click type torque
wrenches and comes with a single measurement unit (N.m or lbf.ft).There is only
one button on the device and that is to zero the display. Operation is simplicity
itself and it is virtually impossible
to go wrong!
TruCheckTM
TruCheck 10 - 350 N.m
Model
Part No.
TruCheck 350 N.m
43221
10 -Range
350 N.m
TruCheck 250 lbf.ft
43226
10 - 250 lbf.ft
TruCheck 1000 N.m
43230
100 - 1000 N.m
TruCheck 750 lbf.ft
43237
75 - 750 lbf.ft
TruCheck 2000 N.m
43244
200 - 2000 N.m
Technical Specification
Accuracy: +/-1%, +/-1 digit over the stated operating range.
Display: 4 digit, 7 segment LED.
TruCheck 350 N.m and 250 lbf.ft
Drive Size: 1/2” female square
Dimensions in mm: 145.5(d) x 150(w) x 85(h)
Weight: 3.2 kg shipping
TruCheck 1000 N.m and 750 lbf.ft
Drive Size: 27mm male hexagon supplied with 3/4” square drive socket
Dimensions in mm: 145.5(d) x 175(w) x 85(h)
Weight: 4.8 kg shipping
TruCheck 2000 N.m
Drive Size: 27mm male hexagon supplied with 1” square drive socket
Dimensions in mm: 145.5(d) x 175(w) x 85(h)
Weight: ** kg shipping
Materials/Finish: Self coloured rigid polypropylene case.
Stainless steel transducer shaft and zinc plated steel base plate.
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Norbar - Total Torque Control
Power Tool Test Fixture For TruCheckTM,
1000 N.m and 750 lbf.ft (Part Number 50757)
2000 N.m, (Part Number 50774)
These Power Tool Test Fixtures incorporate a Joint Simulation
Rundown Assembly, base plate, reaction plate, drive adaptors
and a reaction adaptor. When used in conjunction with a
TruCheck Plus 1000 or TruCheck Plus 2000, provides a cost
effective means of testing Norbar’s PTM-52, PTM-72 and
PT72 tools. The Joint Simulation elements can be purchased
separately for customers wishing to design their own reaction
fixtures; part number 50758 for 1000 N.m and 50775 for
2000 N.m. These joint simulators are not recommended for
use with impact or impulse type wrenches.
Measurement and Calibration
TruCheck™ Plus
Accepting that some customers require more flexibility than the basic TruCheck
provides, the ‘Plus’ adds a comprehensive range of features.With three modes of
operation the TruCheck Plus is suitable for click wrenches, dial and electronic
wrenches and in ‘Track’ mode will continuously monitor the torque signal.
There are three torque units - N.m, lbf.ft and lbf.in.
TruCheck Plus also has a user selectable ‘limit’ feature.The operator sets the target
torque and tolerance and the instrument will calculate whether the reading is
within tolerance and indicate the result by illuminating one of three coloured LEDs:
yellow = low, green = OK, red = high.
Finally,TruCheck Plus has an RS-232 serial data output and comes complete with an
RS-232 lead.The reading, measurement unit and limit status (Low, OK or High) are
output via RS-232.
TruCheck
TM
TruCheck Plus 100 - 1000 N.m
3/4” socket is supplied
Plus
Model
Part No.
TruCheck Plus 350 N.m
43222
10 - 350 N.m
TruCheck Plus 1000 N.m
TruCheck Plus 2000 N.m
43231
43245
100 - 1000 N.m
200 - 2000 N.m
Range
Calibration Options
TruCheck instruments are supplied as standard with a traceable calibration certificate for the
clockwise direction. As an option, UKAS accredited calibration certificates from Norbar’s
laboratory can be supplied, either clockwise only or clockwise and counter clockwise.
Part No.
Description
TCACC.CW
UKAS accredited calibration clockwise
TCACC.CW+CCW
UKAS accredited calibration clockwise and counter clockwise
Note: UKAS accredited calibration is from 5% to 100% of full scale for part numbers
43243, 43221, 43226, 43222 43250, 43251, 43253 & 43255 and
10% to 100% for part numbers 43230, 43231, 43237, 43244, 43245, 43251 & 43254.
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Professional Torque Tester (Pro-Test) – Series 2
The accuracy, ease of use and price competitiveness of the Pro-Test instrument has made it the
choice of many industrial, military and automotive customers worldwide. The Pro-Test Series 2 has
many features designed to make life easier and reduce the opportunities for error when calibrating
torque wrenches.
Features
• Pictorial display panel for easy mode selection.
• Limit detection with low, pass and high indication both on the screen, and by coloured LEDs.
Limit status is also output via RS-232-C. Target torque and tolerance can be set by the operator.
• ISO 6789 calibration mode automatically calculates the torque wrench calibration points and
tolerance. All the user has to do is set the maximum calibration point for the wrench – the
instrument does the rest for you!
• Memory function displays the 5 previous readings taken by the operator. For operators creating
manual calibration certificates, there is no need to stop and write after each reading, hence speeding
the process.
• Carry case is now a standard feature.
• RS-232 cable included as standard.
Pro-Test display and transducer in carry case.
Flexible mounting options of Pro-Test on Bracket, Part No. 62198
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Norbar - Total Torque Control
Measurement and Calibration
Professional Torque Tester (Pro-Test) – Series 2
• Supplied with UKAS accredited calibration certificate.
• Guaranteed classification to BS7882:2008, Class 1 or better over the primary calibration
range (20% to 100% of full scale), Class 2 or better over the secondary calibration range
(lowest calibrated value to 20% of full scale). Class 1 equates to ±0.5% of reading.
• Three transducers are available in the range, up to 1500 N.m (1100 lbf.ft).
• Three essential operating modes allow the Pro-Test to be used with all torque wrench
types: ‘Track’ displays the live value, ‘Peak Memory’ records the highest value and ‘First
Peak Memory’ records the first peak of torque (for click type torque wrenches). Both
memory modes can be used with manual or automatic reset.
• Large back lit display is easily visible from a distance and in poor light.
• All common units of torque measurement are included.
• User can select the language they wish to work in (most European languages are
included).
• Transducer can be mounted for torque wrench operation in the horizontal or
vertical plane.
• RS-232-C is included for the output of reading to a printer, PC, data capture unit, SPC
software etc.
• Optional mounting plate, Part No. 62198 gives greater flexibility of mounting options.
• All user settable parameters are menu selectable from the front panel.
• As standard, all transducers are calibrated in a clockwise direction. For additional anti
clockwise direction order Part No. PROTEST.CCW.
Measure Screen
Limit type selection
Pro-Test
Model
Part
No.
Operating
Range
Calibrated
Range
System
Resolution
Input Hex
A/F
Square Drive
Adaptor
N.m
N.m
N.m
mm
in
Pro-Test 60
43218
0 - 60
1.2 – 60
0.001
10
1
Pro-Test 400
43219
0 – 400
8 – 400
0.01
22
3
⁄4 + 3⁄8 + 1⁄2
Pro-Test 1500
43220
0 – 1500
30 – 1500
0.1
36
⁄8 + 1⁄2 + 3⁄4
⁄4
3
Pro-Test Ancillaries
Part No.
Description
60253
12V DC Power Supply*
62198
Mounting Plate
PROTEST.CCW
Pro-Test Counter Clockwise Calibration
* Option only necessary when powering from a 12V DC vehicle battery.
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Torque Screwdriver Tester (TST) - Series 2
The TST combines simplicity with up to date technology to provide a high quality
instrument for the testing and calibration of low capacity torque tools.
Featuring an internal transducer complete with Joint Simulation Rundown Assembly,
the TST is available in 3 torque ranges, 0.04 to 2 N.m, 0.5 to 10 N.m and 1.25 to 25
N.m. Class 1 system accuracy over its Primary range (±0.5% of reading from 20%
to 100% of full scale).
What makes the TST genuinely versatile is the interface for an external transducer.
This interface, accessed by a 2 way switch in the TST, allows the connection of any
transducer from Norbar’s “SMART” range and most mV/V calibrated transducers
from Norbar or other manufacturers.
Norbar is UKAS accredited for the calibration of electrical torque indicator
displays and the TST is supplied with a calibration certificate.This ensures
that each element of the system is fully traceable and interchangeable.
The TST is also supplied with a UKAS torque calibration certificate
for the complete system i.e. display and internal transducer.
Back Panel
TST in standard carry case,
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Norbar - Total Torque Control
Measurement and Calibration
Torque Screwdriver Tester (TST) - Series 2
•
•
•
•
•
•
•
•
•
•
•
•
•
Pictorial display panel for easy mode selection.
Limit detection with low, pass and fail indication. Up to 12 target values can be set.
Digital limit state output for control of external tools.
Operation from fast charge internal battery pack (maximum time of 3 hours 20
minutes for full charge) or a.c. supply (90 to 264 Volts).
RS-232-C serial data interface for connection to a printer or PC. Continuous RS
232 output when used in track mode (up to 11 readings per sec).
Pulse count feature in Impulse mode and Clutch Tool mode.
“SMART” intelligence for transducer recognition.
Memory for calibration details of 20 non-“SMART” mV/V calibrated transducers.
Analogue output allows the instrument to be used as part of a process control
system for performance analysis.
User selectable frequency response for each mode of operation.
All user selectable features have password protection.The instrument can be issued
to users with only the required modes of operation and units of measure enabled.
This feature can virtually eliminate operator induced errors.
Supplied in carry case.
All common measurement units for torque are included plus users can configure
their own units to interface with non torque transducers.
TST
Model
Range
Part No.
N.m
lbf.in
TST 2
TST 10
43212
43213
0.04-2
0.5-10
0.4-20
5-100
TST 25
43214
1.25-25
12.5-250
TST Ancillaries
Part No.
Description
60216.200
TST to 10 Way lead, for Norbar Rotary Transducers
60217.200
TST to 6 Way lead, for Norbar Static & Annular Transducers
TST.CCW
TST Counter Clockwise Calibration
50539*
Joint Simulation Rundown Assembly 2 N.m
50540*
Joint Simulation Rundown Assembly 10 N.m
50541*
Joint Simulation Rundown Assembly 25 N.m
*The TST comes with a Joint Simulation Rundown Assembly as standard.
These Part No.s are for replacement or additional fixtures only.
Limit Setting Screen
Accuracy when used with external transducer port:
Input Voltage
Equivalent torque
Accuracy
Calibration uncertainty*
@0.5 mV
5% of full scale
±0.1% of reading
±0.13%
@1.0 mV
10% of full scale
±0.05% of reading
±0.08%
@2.0 to 18.9 mV 20% to 110% full scale ±0.05% of reading
±0.06%
Measure Screen
*Using a coverage factor of k=2, to give a confidence level of approximately 95%.
Resolution:
Weight:
Dimensions:
5 digits for all Norbar transducers.
2.2 kg (4.8 lb).
160 mm deep x 288 mm wide x 72 mm high.
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Torque Tool Tester (TTT) - Series 3
The TTT shares all of the extensive features of the TST except that it has no internal
transducer. Instead, the TTT offers not one but three external transducer interfaces allowing
any three transducers to be simultaneously connected. Selection between the transducers is
made by a rotary switch at the back of the instrument case.
Any transducer from Norbar’s “SMART” range and most mV/V calibrated transducers from
Norbar or other manufacturers can be connected to the TTT. The “SMART” feature means
that once a transducer has been connected, the instrument will automatically recognise
calibration details such as mV/V output, serial number and capacity.
Norbar is UKAS accredited for the calibration of electrical torque indicator
displays and the TTT is supplied with a calibration certificate.This ensures
that each element of the system is fully traceable and interchangeable.
Back panel
TTT in standard carry case.
STB1000 Transducer also shown.
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Norbar - Total Torque Control
Measurement and Calibration
Torque Tool Tester (TTT) - Series 3
•
•
•
•
•
•
•
•
•
•
•
•
•
Pictorial display panel for easy mode selection.
Limit detection with low, pass and fail indication. Up to 12 target values can be set.
Digital limit state output for control of external tools.
Operation from fast charge internal battery pack (maximum time of 3 hours 20
minutes for full charge) or a.c. supply (90 to 264 Volts).
RS-232-C serial data interface for connection to a printer or PC. Continuous RS
232 output when used in track mode (up to 11 readings per sec).
Pulse count feature in Impulse mode and Clutch Tool mode.
“SMART” intelligence for transducer recognition.
Memory for calibration details of 20 non-“SMART” mV/V calibrated transducers.
Analogue output allows the instrument to be used as part of a process control
system for performance analysis.
User selectable frequency response for each mode of operation.
All user selectable features have password protection.The instrument can be
issued to users with only the required modes of operation and units of measure
enabled.This feature can virtually eliminate operator induced errors.
Supplied in carry case.
All common measurement units for torque are included plus users can configures
their own units to interface with non torque transducers.
TTT
Part No.
Description
43228
Torque Tool Tester
TTT Ancillaries
Part No.
Description
60216.200
TTT to 10 Way lead, for Norbar Rotary Transducers
60217.200
TTT to 6 Way lead, for Norbar Static & Annular Transducers
TTT.CCW
TTT Counter Clockwise Calibration
Details of connected transducer displayed by pressing # key.
Accuracy:
Input Voltage
Equivalent torque
Accuracy
Calibration uncertainty*
@0.5 mV
5% of full scale
±0.1% of reading
±0.13%
@1.0 mV
10% of full scale
±0.05% of reading
±0.08%
@2.0 to 18.9 mV 20% to 110% full scale ±0.05% of reading
±0.06%
*Using a coverage factor of k=2, to give a confidence level of approximately 95%.
Resolution:
Weight:
Dimensions:
Language setting
5 digits for all Norbar transducers.
1 Kg (2.2 lb).
150 mm high x 200 mm wide x 180 mm deep.
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T-Box and TDMS (Torque Data Management System)
The T-Box together with Norbar’s Torque Data Management System (TDMS) software provides
the complete solution for torque tool calibration, data logging and data management and archiving
on your PC.
T-Box shown with Neck Strap and Mounting
Bracket.
• T-Box features a colour 5.7” (145 mm) touch screen LCD display with graphic on screen icons
for simple tool selection. Feature modes include Click Hydraulic, Pulse and Stall tools that
enable the most common torque products to be tested by a simple touch of the screen.
• T-Box also features a new “Pulse Tool Mode” which uses a mathematical algorithm to accurately
determine the output torque from Impulse tools.
• T-Box comes pre-loaded with Tool Templates for the entire Norbar product range of Torque
Wrenches and Pneutorqes® enabling the user to simply assign individual tools to perform
calibrations to the relevant ISO standard. Other tool templates can be created by the operator.
• Graphical analysis and display of joint profiles are available using the Graph Mode.
• T-Box can connect up to 4 Smart Transducers including transducers with angle capabilities for
instant connectivity. Alternatively, non Norbar transducers with a mV/V output can be
programmed into the T-Box memory.
• T-Box has 2 USB ports, one RS232 serial port and an ancillary connection (USB cable supplied
as standard).
• T-Box can log data at a rate of 5 readings per second or can be set to log torque data at the
required angle increment, for example, take a torque reading at every degree.
T-Box mode screen.
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Norbar - Total Torque Control
T-Box Language selection screen.
T-Box Instrument screen.
Measurement and Calibration
T-Box and TDMS
• T-Box is supplied with Norbar’s new Torque Data Management System software
(TDMS) for complete tool data management and archiving on your PC.
• TDMS enables data to be viewed graphically, in an SPC format, or as a Calibration
Certificate (available in English, French, German, Italian, Spanish and Russian).
• T-Box contains a large capacity memory that will enable a user to collect data and
store in excess of 100,000 individual test results directly to the instrument and
then synchronise to the TDMS software.
T-Box kit includes: • T-Box instrument complete with UKAS accredited bi-directional calibration
certificate
• Carry Case
• Quick Reference Guide
• Mounting foot and bolts
• Neck strap and mounting kit
• Power supply with appropriate local mains supply cable (100 - 240 v)
• USB cable
• USB memory stick pre-loaded with TDMS software
• T-Box Operator’s Handbook
• TDMS Operator’s Handbook.
T-Box & TDMS
Part No.
Description
43236
T-Box Instrument with TDMS Software
61129
TDMS Software (supplied on USB Flash Drive)
T-Box Accessories
Part No.
Description
60216.200
T-Box to 10 way lead, for Norbar Rotary Transducers
60217.200
T-Box to 6 way lead, for Norbar Static and Annular Transducers
60223.200
T-Box to no connector (for non-Norbar Transducers)
60248
Serial Data Lead Kit
Torque vs Angle graph produced using TDMS software
Accuracy:
Input Voltage
Equivalent torque
Accuracy
Calibration uncertainty*
@0.5 mV
5% of capacity
±0.1% of reading
±0.13%
@1.0 mV
10% of capacity
±0.05% of reading
±0.08%
@2.0 to 18.9 mV
20% to 120% of capacity
±0.05% of reading
±0.06%
*Using a coverage factor of k=2, to give a confidence level of approximately 95%.
Resolution:
Weight (T-Box only):
Dimensions:
5 active digits for all Norbar transducers.
1.5 Kg (3.3 lb).
162 mm high x 205 mm wide x 60 mm deep.
Torque and Angle vs Time graph produced using TDMS software
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