I Connected Industrial FIELD INSTRUMENT AND CONTROL SOLUTIONS 1 Improve Your Business Performance Honeywell’s comprehensive portfolio of measurement and control products, combined with our software solutions and open interfaces for data access, enable you to manage your plant assets and optimize your enterprise by providing the bedrock system critical measurement, control and data acquisition. From the sensor to the control room–and everything in between–we can help you to improve your quality and productivity and reduce total costs. The elements of a total control solution. Networked or stand alone. We have them all. 2 Your Complete Provider Versatile products that are easy to configure, easy to operate and easy to maintain. Pressure Measurement Honeywell’s modular SmartLine® pressure offering includes differential pressure, absolute pressure, gauge pressure, flange, remote seal and multivariable transmitter solutions with global agency and SIL certifications backed by an industry leading 15-year warranty. Multivariable Measurement SmartLine Multivariable Transmitters measure static pressure, differential pressure and process temperature with minimal process intrusions to provide reliable, accurate and stable mass flow measurement. Compatible with variety of flow elements and global engineering standards, they deliver superior performance for an accurate and fail safe measurement even on low flow applications. Temperature Measurement Honeywell’s temperature transmitter offering, including SmartLine, has three tiers to provide the right mix of price and performance to meet different application needs. They are available in OEM packages and ready-to-install assemblies with globally accepted approvals, communications and diagnostics. Level Measurement SmartLine Level Transmitter allows reliable measurement of liquid level and interfaces in dynamic process conditions. The SmartLine Application Validation Tool eliminates model selection errors while providing fully preconfigured transmitters on site to reduce commissioning time. Flow Meters VersaFlow is a comprehensive portfolio of leading flow technologies which cover wide spectrum of applications across various industry verticals. They are easy to configure and use, providing safe, reliable and efficient flow measurement solutions. Configuration and Device Management A flexible suite of configuration and device management tools enable easy and reliable device configuration, monitoring, diagnosis and health management, for smart devices from Honeywell and other suppliers. Analytical Instruments Controllers and Indicators Honeywell single and dual loop digital controllers and indicators provide precise control and indication of process variables with a wide choice of functionality. With Honeywell’s complete line, we can offer a versatile solution for a variety of applications. All Honeywell controllers and indicators are highly reliable, easy to configure, flexible and versatile. Programmers Digital control programmers perform predetermined processing or testing schedules on a time-versus-set point program. Honeywell offers programmers that perform basic to complex recipes and feature universal inputs, and multi-channel models. Recorders and Data Acquisition Honeywell offers a comprehensive portfolio for all of your recording and data acquisition needs. Choose your format: circular chart or paperless recorders for viewing, storing and managing your process data. In addition, Honeywell’s powerful software suite provides analysis, networking capability and real time archiving. Wireless Solutions Honeywell provides a single wireless network which supports multiple industrial protocols and applications simultaneously. Wireless solutions are simple to manage and efficient to operate. Modular Systems A range of flexible automation and control solutions meeting the needs of many different industries like specialty chemicals, metals, water/waste-water and pharmaceuticals, while avoiding the overhead of complex, non-integrated automation systems. Connectivity Solutions OPC connectivity products and applications integrate Honeywell products with third-party SCADA, historians and human machine interfaces to provide secure, reliable open data connectivity. Electric Actuators With over 100 years in the control industry, Honeywell offers a portfolio of rotary actuators to control dampers and valves within your plant or mill, providing repeatability, reliability and reduced total cost of ownership. Honeywell offers a broad line of advanced sensors and instruments for measuring pH, ORP, conductivity and dissolved oxygen. Unique Analytical solutions keep plant operations running, smoothly, efficiently and safely. 3 Smart Pressure Transmitters SmartLine Pressure Transmitters Modular, accurate and robust for the lowest cost of ownership SmartLine® Pressure Transmitters Honeywell’s SmartLine pressure measurement system sets the standard for total performance in harsh process environments, featuring the industry’s most modular and ST700 Pressure Transmitter robust pressure transmitters. Smart performance at conventional prices. With better performance, modular construction, an • Suitable for monitoring,critical process control loops, and SIL2 safety advanced graphic display and the best integration features available when used with the Experion® control system, Honeywell helps facilities reduce project costs and startup time, avoid unplanned downtime, improve product quality, • Stability up to 0.02% span per year for five years • Accuracy up to 0.05% of span • Turndown rations up to 100:1 reduce spare parts inventory and shorten time to repair. The SmartLine pressure offering has two performance tiers and comprises of absolute, differential, gauge, remote seal, flanged (level) and multivariable transmitter. Salient features of SmartLine Platform: • • • • • Universal terminals Field replaceable modules Dual seal compliance Temperature and static pressure compensation SmartLine Connection Advantage provides unique integration features such as Tamper Alerts, Transmitter Messaging and Maintenance Mode Indication • Full compliance to SIL2/ SIL3 requirement ST800 Pressure Transmitter The highest performance offering features: • Suitable for critical process control loops, custody transfer and SIL2 safety • Industry leading stability up to 0.01% span per year for ten years • Accuracy up to 0.0375% of span standard and 0.025% span optional SmartLine Accessories Honeywell SmartLine pressure accessories include a wide range of manifolds in different configurations to suit pressure, differential pressure and level measurement. Honeywell manifolds come with built in safety mechanisms to ensure safe, reliable and efficient operations and easy maintenance of SmartLine Pressure Transmitters. These include block and bleed, 2-valve, 3-valve and 5-valve manifolds. These are available as standalone parts or as a part of • Comprehensive on-board diagnostic capabilities integrated and pretested assembly along with SmartLine • Response time as fast as 80 ms Pressure Transmitters in order to minimize total cost of • Turndown ratios up to 400:1 ownership for the users, original equipment manufacturers • 15 years warranty and EPC contractors. 4 Smart Multivariable Transmitters SmartLine Multivariable Transmitters Discover the smart power of 3-in-1: it is easy, accurate and reliable SmartLine SMV800 Multivariable Transmitter Key Features: SmartLine SMV800 Multivariable Transmitter has the • Used to measure the flow of virtually any liquid, gas, steam or slurry for which a primary flow element exists to provide a differential measurement ability to calculate compensated mass or volume flow rate as a fourth process variable. Meter body-only components are also available to support third party and OEM metering solutions. In addition, it offers simple modularity, universal input for process temperature and advanced display with fail safe measurement helping users • OEM Multivariable Pressure Transducers – measure both differential pressure and static pressure (absolute or gauge) • Accuracies – up to 0.04% for differential pressure improve availability, reduce their inventory by up to 70% • Accuracies - upto 0.2°C for temperature. and maintenance cost by up to 30%. • Accuracies – up to 0.6% for flow It is compliant with the Experion® control system and • Built in static pressure and temperature compensation HART7 providing the highest level of compatibility • Range ability – up to 400:1 assurance and integration capabilities. • Compensated flow response time-up to 2x/sec • Universal transmitter terminals • Simple modular design SmartLine Multivariable Transmitter leverages the proven SmartLine technology to measure three separate process variables by combining sensor technologies for static pressure, differential pressure and process temperature for air, gases, steam and liquids, with minimal process intrusions, lower total cost of ownership and superior performance for accurate and fail safe flow measurement. • Universal process temperature input option • HART7/DE protocol support With the addition of the SmartLine Multivariable Transmitter SMV800, the Honeywell SmartLine Pressure transmitter family now offers a complete range of absolute, differential, gauge pressure, including flanged and remote seal transmitters to suit every application need. 5 Smart Temperature Transmitters SmartLine Temperature Transmitters and STT 3000 Series Precision devices, proven in the field SmartLine STT850 and STT750 Temperature Transmitters terminals, advanced display and local SmartLine STT850 and STT750 Connection Advantage, STT850 Temperature Transmitters are supports Transmitter Messaging, industry’s most reliable and robust Maintenance Mode Indication and temperature transmitters, featuring unique Tamper Reporting. dual compartment housing and intuitive diagnostics for both the transmitter and the sensor. The availability of the dual input and configuration. As part of the SmartLine STT170 • Cost-effective, solution with 4-20 mA communications The assembly is offered in three models: • Rigid probe assembly • Threaded and socket weld thermo well assembly • Drilled and flanged thermo well assembly • ATEX, CSA, FM Approvals available on all the STT800 Assemblies • Universally PC programmable for both RTDs and thermocouples SmartLine STT650 DIN Rail • Available in single compartment housing SmartLine STT650 DIN Rail Mounted • Ultra compact size fits into the smallest DIN B head mount housing measurement accuracy, stability and SmartLine Temperature Transmitters feature the best stability with a drift • FF DTM Support and ambient temperatures. Designed digital output options minimize the number of instruments needed for both monitoring and switching needs, reducing the initial investment cost*. specification of 0.01% of the URL per Mounted Temperature Transmitter Temperature Transmitter offers high reliability over a wide range of process and manufactured to deliver very high year for up to ten years. This superior STT250 performance reduces calibration • Universal sensor inputs frequency and lessens the need for • Compact size allows direct head mounting needs for temperature measurement • Available with integral engineering units meter level of the transmitter, including the periodic maintenance. Same as the other SmartLine transmitters, the SmartLine Temperature Transmitters are modular in design, have universal • Sensor matching function • TÜV SIL2 certification STT800 Measurement Assembly STT800 Measurement Assembly An installation-ready temperature measurement assembly is offered with sensor heads, sensors, thermo wells and process connections. It is available in short delivery cycles and comes with custom calibration and agency approvals. These have an exceptional level of support that provide ease of engineering, procurement and installation. *STT850 only 6 performance, the STT650 transmitter easily meets the most demanding applications. The total accuracy ambient temperature effect in harsh industrial environments, allows the STT650 transmitter to replace virtually any transmitter available today. Another great value is the dual channel options combined with the compact design that can help save over 40% panel space, lowering costs and inventory with it. Smart Level Transmitters SmartLine Level Transmitters A new standard for total performance and user experience • Document your selection process, and share it with others in the ordering process • Get your instrument fully preconfigured and ready for use in your application to shorten the commissioning time SmartLine SLG700 Level Transmitter is powered by innovative guided wave radar technology, which allows reliable and efficient level control in a wide range of industrial applications. The instrument sets new standards for total performance and delivers the following smart benefits: • Eliminate poor production quality and false off process trips - obstacle immunity and dynamic false echo suppression algorithm’s for highly complex tanks and variable processes • Maximize use of existing tank infrastructure for lower cost - blocking distance optimization maximizes installed accuracy in small tanks SmartLine SLG700 Level Transmitters SmartLine Level Transmitter offers a new user experience from the start of using a new online tool or profiling the targeted tank application to the moment when the SmartLine Level • Eliminate off-process measurement and production under highly dynamic process conditions/changeover - enhanced firmware with advanced co-relation algorithm for dynamic compensation • Increase the amount of actionable information through intuitive and advanced DTM technology. Transmitter is installed and ready for measurement. Honeywell Transmitters are Recognized for Their Unsurpassed Performance and Accuracy: The SmartLine Application Validation Tool prevents costly • Accuracy: ±3mm or 0.03% of measured distance errors upfront by validating the SmartLine Level Transmitter • Repeatability: ±1mm against the specified process tank. The tool interfaces to Honeywell’s order management system ensuring that the transmitter is built to the right specifications. • Pressure range: -1 bar to 400 bar (-14 psi to 5801 psi) • Temperature range: -60 to 450C (-76 F to 842 F) • Full scope of process connections: SmartLine Level Transmitter offers: −− Flanges starting from DN40 and 1-1/2 inch • Leading performance and user experience −− NPT thread starting from 3/4 inch • Unique features that lower your total cost of ownership • Wetted materials for corrosive environments: Alloy • Efficient control system integration • C-276 and SS316 Honeywell’s SmartLine Level Transmitter comes with an intuitive and smart online selection tool to help you configure best instrument for your target application. This SmartLine • Resolution: 1mm • 2-wire, 4-20mA loop power • HART, Foundation Fieldbus output options Application and Validation Tool provides the following smart • Transmitter configuration write protection benefits, leading to lowest lifecycle cost: • Unequalled local display capabilities • Use the built in logic of the tool and collaboration functionality to speed up the selection process and order an optimal instrument for your specific application • Comprehensive on-board diagnostic capabilities • Full compliance to SIL 2/3 requirements as a standard 7 Level Measurement Non-Contact Radar Stable level measurements that also deliver a low total cost of ownership The Universal Radar Solution Non-Contact Radar Level Meter The Non-Contact Radar (FMCW) is for level measurement of liquids and can be used to calculate for volume assessment. Non-Contact Radar provides a more stable measurement than pulse radar and they are well suited for agitated process conditions. Highlights • Standard accuracy ±3 mm (±0.04 in) • Reliable measurement in difficult process conditions 1 2 • Operates up to a flange temperature of 200°C (390°F) and 40 barg (580 psig) • Measuring range up to 80 m (260 ft) 3 4 5 • Long antenna versions can be extended to suit nozzle length • Configuration software and HART DTMs included as standard • Optional second current output 6 • Direct-accessible graphic touchscreen/wizard (option) • Converter rotates 360° • Triple barrier gas-tight protection available for working with dangerous gases (using pre-stressed fused glass) 7 Industries • Chemicals • Food & Beverage • Iron, Steel and Metals • Minerals & Mining • Oil & Gas • Petrochemical 1. Optional touch screen with 4-button operation • Pulp & Paper • Water and Wastewater 2. Two-wire level meter Applications 3. Same housing for Ex and Non-Ex • Tanks with agitators 4. One converter for all applications • Process tanks 5. Rotatable housing • Storage tanks 6. Optional Metaglas barrier 7. Antenna extension (for long nozzles) 8 Flow Measurement VersaFlow Flow Meters Accurate and reliable flow measurements for the most demanding applications VersaFlow Electromagnetic Flow Meter Coriolis Mass Flow Meter Vortex Flow Meter Clamp-on Ultrasonic Flow Meter Benefits Proven technology Expanded application capabilities Wide range of process conditions Easy to install and operate Sizes to fit your requirements Improved safety A wide range of flow applications Reduced maintenance cost and worry Improved performance Reduced maintenance time and cost Reduced installation cost and improved performance Rugged, long-lasting design for the toughest applications Easy to install and maintain Multiple parameter monitoring Reduced installed cost and improved performance Low cost to service and maintain Non intrusive measurement Features Resistant to acids and alkalis 250,000 units in operation Conductivity down to 1µS/cm Temperature up to 180°C (356°F) Easy to select, fit and forget Available sizes: 0.1 to 80 inches (DN 2.5 - 3000) Various electrode materials available Standard liners: PTFE, PFA, ETFE, hard rubber and polyurethane Secondary pressure containment around sensor Pressure-resistant jacket up to 100 bar (1450 psi) 0.3 to 430,000 kg/h of flow Easily drained and easy to clean Excellent zero stability Rapid signal processing even with product and temperature changes and sudden changes in density Modular electronics concept and data redundancy–sensor and plug-and-play electronics easy to replace 2-wire device with integrated pressure and temperature compensation Non-wearing, fully welded stainless steel construction with high corrosion, pressure and temperature resistance Optimal process reliability thanks to ISP (Intelligent stable readings, free of external signal processing) Ready to use–plug-and-play Maintenance-free sensor design Pressure and temperature can be called up via HART Minimized uncertainty Easy sensor mounting Optimized reliability Installation wizard Minimal maintenance All in one system Efficient regreasing concept Portable configuration is available Applications Suitable for all conductive applications From clean liquids to slurries and pastes with high solids content Abrasion, chemical and vacuum resistant Suitable for high temperatures Custody Transfer Applications Viscous or shear-sensitive products Products requiring low flow velocities In homogeneous mixtures Products with entrained solids or gas Flow and purity measurement Density, temperature and concentration measurement Custody Transfer Applications Superheated and saturated steam measurement Steam boiler monitoring Monitoring of compressor output Measurement of consumption in compressed air systems Measurement of consumption of industrial gases SIP and CIP processes in the food, beverage and pharmaceutical industries Measurement of conductive and non-conductive liquids Chemical addition Potable water General process control Purified water Broad range of refined hydrocarbons Sanitary flow rate measurements De-ionized and demineralized water Cooling water/district heating water Industries Chemicals Petrochemical – – Food & Beverage – Minerals & Mining – – Oil & Gas Pharmaceuticals – Power Plants Pulp & Paper – Water Wastewater – – Iron, Steel & Metals – – – Automotive – – – 9 Wireless Solutions Wireless Field Devices Simple and efficient network that enables increased safety, reliability and efficiency The Honeywell OneWireless™ Network is a multi-application network that can be tailored to offer the wireless coverage needed for industrial applications; from a simple field instrument network (ISA 100 Wireless) to a completely integrated, plant-wide multi-application network (Wi-Fi, ISA100 Wireless and WirelessHART). OneWireless Solutions offer several benefits beyond avoiding wiring costs such as helping customers optimize plant productivity, ensuring safety, meeting regulatory compliance and improving asset reliability. Supporting Honeywell XYR™ 6000 wireless transmitters and the Honeywell OneWireless Adapter, this network delivers a global solution with robust security, predictable power management and multi-speed monitoring. Attributes and benefits include: • Single plant wide wireless infrastructure for lowest total cost of ownership • Open, standards based system providing choice of product and supplier OneWireless Adapter The OneWireless Adapter (OWA) transforms a HART • Best integrated industrial security available today device into an ISA100 Wireless compliant wireless device, • Extremely reliable mesh system—field proven for best uptime transmitting this valuable information back to a host system • Flexible and scalable for designing the network that best fits the application need variables (PV, SV, TV, FV), multivariable data, calibration and OneWireless XYR 6000 Transmitters OneWireless XYR 6000 Transmitters provide highly accurate pressure, temperature, analog input, valve position, digital input measurements or a digital output, and transmit the measured value wirelessly using the 2.4 GHz ISM band and ISA100 Wireless open protocol to a Honeywell access point. XYR 6000 transmitters provide the ability to obtain data from remote and hazardous measurement locations without the need to run wires. Copyright reference: ISA 100- Wireless Compliance Institute (WCI) WirelessHART- Fieldcom Group 10 wirelessly. The OWA provides access to: 4 HART dynamic diagnostic information, device configuration parameters. XYR 3000 Wireless Multiplexer I/O, Modems and Gateways Honeywell XYR 3000 products provide a simple and reliable means of implementing a wireless solution for applications with high-density I/O concentrations, providing the lowest cost per wireless measurement point, enabling new applications. Gateway and modem products provide wireless interfaces between data buses such as Ethernet, RS232 and RS485. Wireless Transmitters XYR 6000 Simple and efficient network that enables increased safety, reliability and efficiency Transmitters XYR 6000 Transmitters (condensed specifications) Radio Frequency: 2.4 GHz, License Free, Direct Sequence Spread Spectrum (DSSS) Technology; ISA100.11a Compliant Sensors Radio Power: 125-400 mW Range: 305 m (1000 ft) with Integral 2 dBi Antenna Transmitter Power: 2 “D” size 3.6 V Li - Rechargeable, Commercially Available Batteries Battery Life: Up to 10 years Diagnostics: Extensive Device Status Capability Wireless Solutions: OneWireless Compatible (which is ISA100 Wireless Compliant) Software: Software included, allowing both local configuration and configuration via browser interface LCD Display: Local, Alpha Numeric, 8 Segment, Always On Operating Temperature: -40° to 85°C (-40° to 185°F) Hazardous Approvals: FM, CSA, ATEX, IECEx, InMetro, SAEx Enclosures: NEMA Type 4X, IP 66/67 and NEMA 8 (Explosion Proof), Stainless Steel Housing Available Connection: Optional 4dBi Integral, Remote 8 dBi Omni Directional or 14dBi Directional antennas Differential Pressure Ranges: 400” H2O (1,000 mbar), 100 psi (7,000 mbar),3000 psi (210,000 mbar) Gauge Pressure Ranges: 500, 3000, 6000 and 10,000 psi (35, 210, 415 and 690 bar) In-Line Meter Body; 500 and 3000 psi, Dual-Head Meter Body Absolute Pressure Ranges: 500 psia (35 barA) Flange Mount: Ranges: 400” H2O (1000 mbar), Pseudo Flange, 100 psi (7000 mbar) Remote Seal: Ranges: Temperature/DI Remote Probe: Analog Input Accuracy: 400” H2O (1000 mbar), 100 psi (7000 mbar) DP; 500 psi (35 bar), 3000 psi (210 bar) GP; 500 psia (35 barA) AP Temperature + DI; 3 TC Max, 2 RTD Max, 3 DIs Max Integral and Remote Probe Configurations Available 4-20 or 0-20ma/0-5 or 1-5V ±0.10% Discrete Inputs Three Inputs; Dry Contact Only, No Voltage or Current; 1 Kohm Maximum Impedance Position: Provides position monitoring for items like linear distances or valve position Network Connection: FDAP, Wireless Device Manager (WDM)/Gateway; 2-802.11 a/b/g (Wi-Fi/Wireless Ethernet) 1-ISA100 Wireless and WirelessHART Compliant 2-Ethernet Cables for Optional Connections to Wired Devices Power: 24 VDC ±10% at 25 Watts; -40° to 75°C (-40° to 167°F); IP 66, NEMA 4X Enclosure; Class 1 Div2/ATEX Zone II Certified; Integral and Remote Antennas Available 11 Software Tools Configuration and Management Tools Trouble-free and reliable device management SCT 3000 Smartline Configuration Toolkit Field Device Manager Express Smartline Configuration Toolkit is a PC-based engineering Field Device Manager Express software is versatile and and maintenance tool designed specifically for use with flexible, enabling process plant engineers and operators to Honeywell’s family of smart field devices based on the perform on-the-go smart device maintenance anywhere DE protocol. in the plant. It operates with Windows™ 7 laptop or • Access to configuration database parameters desktop operating systems and is used for managing and • Verifies all parameters are correct • Enables “Management of Change” configuring smart HART and Profibus field instruments. • Provides full access to device parameters, configuration wizards, diagnosis procedures • On-line and off-line device configuration and maintenance information support using both EDDL and DTM technologies • Simplifies commissioning and maintenance with an easy-to-use interface for common tasks • Automatic device discovery • Provides device history as a way to easily compare today’s configuration with last week’s or last month’s known setup Honeywell MC Toolkit The MC Toolkit handles multiple communication protocols, letting you configure, monitor, diagnose, and manage smart devices from Honeywell and other suppliers. This SmartLine Anytime Tool handheld configurator is available in intrinsic as well as non SmartLine Anytime Tool allows to upgrade firmware of intrinsic safe versions suitable for usage in safe as well as SmartLine instruments in the field. Easy to use and intuitive, hazardous areas. the tool enables the SmartLine platform’s promise to: • Configures both DE and HART protocols and provisions Honeywell ISA100 Wireless devices • Save time on repair and maintenance • Automatically verifies device identification and database configuration • Provides full self-diagnostic and device diagnostic support • Configures any HART device with a published HART Device Descriptions (DD), regardless of device manufacturer 12 • Upgrade instrument to the latest firmware, to take advantage of additional functionality • Lower the inventory of spare modules Honeywell’s software tools help users configure, install, manage and maintain smart field devices efficiently. All products are intuitive and feature rich and easy-to-use interfaces for plant maintenance engineers, managers and instrument technicians to manage field devices. Analytical Instruments Smart Sensors Unique measurement technology High Performance HB and HBD pH and ORP Series Unique, rugged reference technology extends the lifetime in harsh process applications. This saves on maintenance and replacement costs. • Durafet non-glass electrode option with HBD Series • Prevents Sensor Poisoning • Prevent Internal Leaks and Plugging • Allows Extreme Temperature and Pressure Tolerance • Allows for Long Life in Low and High pH Applications Hydrogen Purity Concentration The principles of thermal conductivity are used to determine the concentration of a specific gas in a binary gas mixture. This measurement is used to determine the concentration of the coolant and purge gases (H2 and CO2) used on start-up and operating cycles on hydrogen cooled Durafet® pH Electrodes Honeywell pioneered innovative pH measurement with the first industrial, non-glass, ISFET (Ion Sensitive Field Effect Transistor) based pH sensor–the Durafet pH electrode. • Waterproof Vario Pin Connector Options • Rugged Non-glass Design Lowers Replacement Costs turbine generators. • Long Term Stability Reduces Calibration Frequency • Low Drift Reduces Need for Frequent Calibrations • 3-A Sanitary Design for On-line pH Measurement in Food & Dairy • Rapid Response Provides Immediate Indication of Process Changes • Time Proven, Reliable Measurement Ensures Safe Start-up and Operation • On-line Measurement Helps Increase Efficiency and Save Operating Costs DL5000 Dissolved Oxygen Accurate and stable dissolved oxygen measurements can be made using Honeywell’s unique equilibrium probe technology. This unique technology provides excellent performance in low parts per billion (ppb) as well as parts Meredian® Glass pH and ORP Electrodes per million (ppm) applications. Honeywell’s traditional glass sensor electrodes offer time • Unique Equilibrium Probe Technology proven reliable pH measurement for selected applications. • No Replacement of Membrane, Electrolyte or Electrode Designs include combination electrodes, as well as separate • Unaffected by Fouling measuring and reference electrodes. • Not Flow Sensitive • High Purity Water Assembly for Accurate pH Measurement in Low Conductivity Sample • Separate Measuring and Reference Electrodes Lowers Replacement Costs • Platinum and Gold Electrodes for Accurate Measurement of ORP Unique Innovations Honeywell is an industry proven leader for analytical products and solutions with unique technologies. Innovations in analytical measurements lead to more reliable systems, lower total cost solutions and safer environments. This results in process control that maximizes up-time and minimizes cost to add to your bottom line. 13 Analytical Instruments Multiple Input Analyzer Greater value and enhanced performance pH Input The pH input will accept a wide variety of sensors–non-glass Durafet®, HB high performance pH series and traditional glass Meredian® electrodes, ORP combination electrodes and the HPW700 high purity system. In addition to the basic unit the pH input has: • Auto Buffer Calibration • High Purity Water Solution Compensation • 0.2 sec Update Rate for Fast Responding Durafet pH Electrodes Conductivity Input The conductivity input will accept signals from Honeywell’s UDA2182 Series Analyzers The UDA2182 Series is a versatile, dual or single input analyzer that measures pH, ORP, contacting conductivity and dissolved oxygen. The “mix-and-match” input design offers the user flexibility for a wide range of applications. Its common form, fit and function to older Honeywell analyzers make it a quick and easy retrofit into existing panels and installations. • Versatile Multiple Input Analyzer standard selection of contacting conductivity cells. The conductivity unit also has: • Temperature Compensation Curves • Calculation of % Rejection/Passage and Difference of Two Cells • Conversions to ppm, ppb or ppt Total Dissolved Solids (TDS) • CO2 Concentration Algorithm • pH from Differential Conductivity • Mix and Match Process Measurements Dissolved Oxygen Input • Entire Status at a Glance–Graphic LED Display The dissolved oxygen input is from Honeywell’s unique • Fast and Easy Commissioning–Even Wireless Configuration equilibrium probe. It has these additional features: • Remote Monitoring Using Web Pages • Single or Dual Input for pH, ORP, Contacting Conductivity or Dissolved Oxygen • Dual Input in any Measurement Combination • PID Control Option • Up to 3 Analog Outputs • Up to 4 Alarm Relays • Backlit Graphical LED Display • Type 4 Case • Infrared PC and Pocket PC Configuration • FM/CSA Class 1, Div 2 Approval • Event History Log • Real Time Clock • Auto Clean/Auto Calibration Functions • Ethernet/Modbus Communications • Eastern European Languages 14 • ppm or ppb Measurement • Automatic or Manual Calibration • Ambient Temperature and Atmospheric Pressure Compensation Analytical Instruments pH/ORP Improved accuracy to optimize your process A range of analyzers and transmitters for use with Honeywell glass and non-glass sensors and mountings to measure pH and ORP. Included in this offering is the Durafet pH electrode, the only industrial, solid state pH electrode on the market. For sanitary applications in the food and dairy industries, the Sanitary Durafet is authorized to use the 3A symbol. For pure water applications, the HPW7000 Hi-pHurity pH measurement system guarantees a 0.1 pH accuracy in water samples with conductivity less than 10 uS. All the below mentioned measurements can be used in process, wastewater and pure water applications. Instruments UDA2182 Universal Dual Analyzer APT 2000/4000pH Transmitter/Analyzer Measurement pH/ORP pH/ORP Case (HxWxD) Plastic Enclosure Made of GE Valox® 357 CSA Type 4X (NEMA 4X) Plastic Enclosure Made of PBT NEMA4X, IP65 rating Display LCD Dot Matrix, 128 x 64 dpi 7-segment LCD Display Display Accuracy 0.05% of Reading pH: ±0.02 pH, Temp: ±0.1°C (±0.1°F) Control capabilities/ advanced features PID Control, Ethernet/Modbus Communications, Pocket PC and Infrared Configuration, Auto-buffer Calibration, High Purity Water Solution Compensation, 0.2 sec Update Rate, E. European Languages Electronics and Sensor Diagnostics, Auto Buffer Recognition, HART communication for Transmitter Operating Conditions 0° to 60°C (32° to 140°F) -20° to 55°C (-4° to 131°F) Operating Voltage 90-264 Vac 47-63 Hz 2000: 14-40 Vdc 4000: 20-253 Vdc Analog Outputs Up to Three 4 to 20mA 2000: One 4 to 20 mA 4000: Two 4 to 20 mA (One Dedicated to Temp) Relays Up to 4 Relays 2000: N/A 4000: Hi/Lo Alarm Relays Mountings Pipe, Wall, or Panel Pipe, Wall, or Panel Approvals CE; FM Class 1, Div. 2; UL/CSA General Purpose CE; FM Class 1, Div. 2 (APT4000); FM Class I, Div. 1 IS (APT2000) and Cenelec 15 Analytical Instruments Multiple Input Analyzer Greater value and enhanced performance Sensors Durafet® Solid State pH Electrode Meredian II Glass pH Electrode Oxidation Reduction Potential (ORP) Electrode HPW7000 High Purity Water pH Measurement System Measurement Range 0-14 pH 0-14 pH 1999 to 1999 mV 4-10 pH Temperature Range -10° to 130°C (14° to 266°F) 0° to 110°C (32° to 230°F) -5° to 110°C (23° to 230°F) 10° to 80°C (40° to 176°F) Pressure & Temp Ratings Depends on sensor Depends on sensor Depends on sensor 1 to -10 in. WC (0.249 to -2.49 kPa) 10° to 80°C (40° to 176°F) Materials of Construction Ryton body, solid state electrode, viton and EPDM seals Ryton body, glass electrode, EPDM seals Ryton body, gold or platinum electrode, EPDM seals 316L SS flow chamber, glass electrodes, 316 SS temp sensor Special Features Response 10X faster than glass, replaceable reference junction, VarioPin waterproof connector option Long lasting combination reference electrode, integral cable Quick Disconnect cable options 0.1 pH accuracy in process with conductivity <10 uS/cm Mountings See mounting types See mounting types See mounting types Panel mounting option Mountings 7773 Mounting 7774 Mounting 7777 Mounting 7794 Mounting HB/HBD Series Measurement Range 0-14 pH ±1600 mV ORP 0-14 pH ±1600 mV ORP 0-14 pH ±1600 mV ORP 0-14 pH 0-14 pH ±1600 mV ORP Temperature Range Depends on sensor Depends on sensor Depends on sensor -10° to 110°C (14° to 230°F) Depends on sensor Pressure & Temp Ratings Immersion/Polypropylene: 689 kPa @ 60°C (100 psig @ 140°F) 316 SS: Determined by electrode Up to 689 kPa @ 50°C (100 psig @ 122°F) Up to 689 kPa @ 100°C (100 psig @ 212°F) CPVC and Polypropylene: 689 kPa @ 100°C (100 psig @212°F) 316 SS: 689 kPa @ 80°C (100 psig @ 176°F) CPVC: 689 kPa @ 50°C (100 psig @ 122°F) Kynar: 1034 kPA @ 140°C (150 psig @ 284°F) Flow-through/ Polypropylene: 689 kPa @ 60°C (100 psig @ 140°F) 316 SS: 515 kPa @ 80°C (150 psig @ 176°F Materials of Construction Polypropylene, Ryton, or 316 SS Ball valve, mounting nipple & extension tube, 316 SS or CPVC o-rings: EPDM & Viton Special Features Allows separate measuring and reference electrodes in one mounting Insertion/removal under pressure without interrupting process Mountings Immersion or flow-through 1 1/4 in. NPT (316 SS) or 1 1/2 in. NPT (CPVC) pipe nipple through ball valve Durafet and glass electrode bodies: Ryton Immersion or in-line tee (3/4 in. NPT fitting) Body: Polysulfone Body: CPVC, Polypropylene, Kynar, Durafet non-glass sensor option with HBD Series Sanitary 3-A approval for food & dairy applications Rugged reference design minimizes fouling a poisoning in harsh environments 1 1/2, 2 or 3 inch tri-clamp flange mounting Model 546: In-line or submersion Model 547: Ball valve Model 551: Nut-loc 16 Analytical Instruments Conductivity Proven technology for reliable measurements A range of analyzers and transmitters for use with Honeywell contacting and toroidal conductivity cells and mountings to measure conductivity, resistivity, salinity and chemical concentrations. These measurements can be made in many industrial process and pure water applications. Instruments UDA2182 Universal Dual Analyzer APT 2000/4000CC Contacting Conductivity APT 2000/4000TC Toroidal Conductivity Case (HxWxD) Plastic enclosure made of GE Valox® 357 CSA Type 4X (NEMA 4X Plastic enclosure made of PBT NEMA4X, IP65 rating Plastic enclosure made of PBT NEMA4X, IP65 rating Display LCD dot matrix, 128 x 64 dpi 7-segment LCD display 7-segment LCD display Display Accuracy 0.05% of reading Temperature: 0.1% from -10° to 100°C ±1.0°C from 101° to 140°C Conductivity: 1% of measured value or ±(0.4 microS/cm* cell constant) Conductivity: 1% of measured value ±(0.2 microS/cm ±1 Significant digit) Control Capabilities /Advanced Features PID control; Pocket PC and infrared configuration, temp. compensation curves; CO2 concentration; ppm, ppb or TDS conversions, Ethernet/Modbus communications, E. European languages Measures conductivity, resistivity, or salinity; electronics and sensor diagnostics, HART communication for transmitter Measures conductivity, or chemical concentration; electronics and sensor diagnostics, HART communication option Operating Conditions 0° to 60°C (32° to 140°F) -20° to 55°C (-4° to 131°F) -20° to 55°C (-4° to 13°F) Operating Voltage 90-264 Vac 47-63 Hz 2000: 14-42 Vdc 4000: 20-253 V, AC or DC 2000: 14-42 Vdc 4000: 20-253 V, AC or DC Analog Outputs Up to three 4 to 20mA 2000: One 4 to 20 mA; 4000: Two 4 to 20 mA (one dedicated to temp) One 4 to 20 mA Relays Up to 4 relays 2000: N/A; 4000: Hi/Lo alarm relays 2000: N/A; 4000: Hi/Lo alarm relays Mountings Pipe, wall, or panel Pipe, wall or panel Pipe, wall or panel Approvals CE; FM Class 1, Div. 2; UL/CSA general purpose CE; FM Class 1, Div. 2 (APT4000); FM Class 1, Div. 1 IS (APT2000); CENELEC CE; FM Class 1, Div. 2 (APT4000) Sensors 4973 Contacting Conductivity Cells 4905 Contacting Conductivity Cells 4909 Contacting Conductivity Cells 5000TC Toroidal Conductivity Cells Measurement Range 0.01, 0.1, 1.0, 10.0 cell constants, 0.055μS/cm to 250 mS/cm 0.01, 0.1, 10.0, 50 cell constants, 0.055μS/cm to 1S/cm 0.01, 0.1, 10.0, 50 cell constants, 0.055μS/cm to 1S/cm 0.2 to 200 milliSiemens/cm Pressure and Temperature 1724 kPa @ 140°C (250 psig @ 284°F) 1034 kPa @ 130°C (150 psig @ 266°F) SS: 3.45 bar @ 140°C (50psi @ 284°F); CPVC: 2.07 bar @ 140°C (30psi @ 284°F) Polypropylene: 6.9 bar @ 100°C (100psi @ 212°F); PVDF: 6.9 bar @ 120°C (100psi @ 248°F); PEEK: 13.8 bar @ 150°C (200psi @ 302°F); PFA Teflon: 13.8 bar @ 150°C (200psi @ 302°F) Materials of Construction Titanium or graphite Nickel or platinum Nickel or platinum Polypropylene, PVDF, PEEK, PFA Teflon Mountings 3/4 inch NPT threaded fitting 1 inch NPT threaded fitting Insertion/Removal ball valve assembly in CPVC or SS allows insertion/removal of cell without stopping process Immersion, union adapter, sanitary 2 inch flange or insertion/removal 17 Analytical Instruments Dissolved Oxygen & Gas Analyzers Greater value and enhanced performance These analyzers/probe systems determine the levels of d issolved oxygen in water. The patented equilibrium dissolved oxygen probe design is unaffected by inert fouling or changes in flow conditions. The system’s analyzer/controller measures either ppb DO levels in power plant and semiconductor applications for corrosion detection or dearator efficiency or ppm DO levels in wastewater, environmental and process applications for control and compliance. Instruments UDA2182 Universal Dual Analyzer Sensor DL5000 Equilibrium Probe for ppb & ppm applications Case Plastic enclosure made of GE Valox® 357 CSA Type 4X (NEMA 4X) Measurement Range 0-20,000 ppb or 0-20 ppm Temperature Range 2° to 60°C (35.6° to 140°F) Pressure and Temperature Ratings 316SS: 50 psi (345 kPa) CPVC: 30 psi (207 kPa) Materials of Construction 316SS or CPVC housing Special Features Equilibrium probe design requires no internal probe maintenance Mountings Immersion in tank, in-line or sample flow chamber Dimensions (OD) 219 x 34 mm (8.62 x 1.32 in),1 inch NPT pipe size, 20 feet waterproof cable Response Time 85% in 60 seconds Display LCD dot matrix, 128 x 64 dpi Display Accuracy D.O.: 0.5% of reading Temp.: ±1.0°C Operating Conditions 0° to 60°C (32° to 140°F) Control Capabilities/ Advanced Features PID control; Pocket PC and infrared configuration; ppb or ppm measurement, automatic or manual calibration; temp. and pressure compensation, Ethernet/Modbus communications, E. European languages Operating Voltage 90-264 Vac; 47-63 Hz Analog Outputs Up to three 4 to 20mA Relays Up to 4 relays Mountings Pipe, wall, or panel Approvals CE; FM Class 1, Div. 2; UL/CSA General Purpose 7866 Digital Thermal Conductivity Analyzer Thermal Conductivity The 7866 Thermal Conductivity Analyzer is designed to provide a A thermal conductivity system that measures concentrations of highly sensitive and accurate analysis of a binary (2-component) hydrogen purity and CO2 gas. This measurement is typically made mixture of gases. The analyzer can also be calibrated to measure a in hydrogen-cooled generators. single component of a multicomponent gas mixture, providing the background gases constitute a stable mixture (such as air), or have approximately the same thermal conductivity. It uses the principles of thermal conductivity, to determine the concentration of a sample gas through the measurement of thermal losses from two highly stable, matched thermistor probes inserted in a stainless steel block. H2 Purity Gas Analyzer 7866 Analyzer Accuracy ±2% of span Response Time (for H2) Initial, <1 sec 63%,13 sec, 90%, 23 sec, 99%, 40 sec Measuring Range 1, 2 or 3 as specified Sample Requirement (Sensing Unit) 0.2 to 4.2 cfh flow 37 mm Hg Pressure min. Power Requirement (Control Unit) Universal 90 to 264 Vac, 50 to 60 Hz Weight (Sensing Unit/Control Unit) 8.5 kg (18 3/4 lb)/1.3 kg (3.0 lbs) 18 • • • • • • • • Easy to use prompts Security code protected Reliable solid state design High speed of response High sensitivity Excellent stability Low maintenance requirement Low installation costs through optional remote mounting capability of the sensing unit (transmitter) • Explosion-proof housing on the sensing unit available for Class1, Div1 areas • Signal transmission from the sensing unit up to 1000 feet over unshielded lead wires • Panel-mounted 1/4 DIN control unit with easy-to-read display • Current output signal from the control unit representing measured PV • Single or dual alarms • A triple range analyzer for hydrogen-cooled generator applications is available • Optional Modbus communications supports configuration and data acquisition Controllers Digital Controllers Simple to install, easy to configure and easy to operate EasySet Digital Temp Controllers EDC201 EDC202 EDC203 Description Panel mounted industrial temperature controllers providing precise control with Honeywell Accutune III algorithms, auto tuning for determining optimum PID parameters, vivid and large 4-digit displays and keypad buttons for intuitive product use and configuration. Panel mounted industrial temperature controllers providing precise control with Honeywell Accutune III algorithms, auto tuning for determining optimum PID parameters, vivid and large 4-digit displays and keypad buttons for intuitive product use and configuration. Panel mounted industrial temperature controllers providing precise control with Honeywell Accutune III algorithms, auto tuning for determining optimum PID parameters, vivid and large 4-digit displays and keypad buttons for intuitive product use and configuration. Panel Cutou 45x45 mm (1/16 DIN) 45x92 mm (1/8 DIN) 92x92 mm (1/4 DIN) Analog Inputs 1 1 1 Accuracy 0.5% 0.5% 0.5% Input Signal Types Thermocouples, RTDs Thermocouples, RTDs Thermocouples, RTDs Digital Inputs 1 1 1 Control Outputs 1 (5A/30VDC dry contact relay or 24V DC SSR driver) 1 (5A/30VDC dry contact relay or 24V DC SSR driver) 1 (5A/30VDC dry contact relay or 24V DC SSR driver) Alarm Outputs 1 (5A/30VDC dry contact relay) 2 (5A/30VDC dry contact relay) 2 (5A/30VDC dry contact relay) Loops 1 1 1 Universal Digital Controllers DC 1000 UDC 700 UDC 1200 Product Description DC 1000 family of microprocessor based controllers combine a high degree of functionality and reliability at a very low price in 4 different DIN sizes. The UDC 700 is a 1/32 DIN format, OEM controller designed for a large number of applications. The UDC 1200 provides a high degree of functionality and reliability in a small format (1/16 DIN) at a very low price. A limit control model is also available. Front Face Format 48 x 48 mm (1.89 x 1.89 in) 48 x 96 mm (1.89 x 3.78 in) 72 x 72 mm (2.83 x 2.83 in) 96 x 96 mm (3.78 x 3.78 in) 49 x 25 mm (1.93 x 0.98 in) 48 x 48 mm (1.89 x 1.89 in) Analog Inputs 1 or 2 1 1 Input Signal Types Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, mA Thermocouples, RTDs, mV, V, mA Digital Inputs N/A N/A 1 Analog Outputs Up to 2 N/A Up to 3 Digital Outputs Control Up to 2 Up to 2 Up to 2 Digital Outputs Alarm Up to 3 Up to 2 Up to 2 Accuracy (at ref. cond.) ±0.2% of F.S. ±0.1% of span ±0.1% of span Loops 1 1 1 Networking RS232 or RS485 ASCII RS485 Modbus RS485 ASCII or Modbus 19 Controllers Universal Digital Controllers Simple to install, easy to configure and easy to operate Universal Digital Controllers UDC 1700 UDC 2500 UDC 3200 UDC 3500 Product Description The UDC 1700 is a 1/8 DIN microprocessor based controller. It provides high quality and performance at low cost The UDC 2500 is a low-cost digital controller providing multi-language prompts (FR, EN, GE, IT, SP) and code for unmatched operating simplicity The UDC 3200 is a 1/4 DIN general purpose digital controller offering a high degree of functionality and operating simplicity The UDC 3500 with dual loop and math capability is ideal for process applications Front Face Format 48 x 96 mm (1.89 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) Analog Inputs 1 1 high level, 1 universal 2 universal 4 high levels, 1 universal Input Signal Types Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, V, mA, RH, Radiamatic Thermocouples, RTDs, mV, V, mA, RH, Radiamatic, carbon, oxygen Thermocouples, RTDs, mV, V, mA, RH, Radiamatic, carbon, oxygen Digital Inputs 1 2 2 4 Analog Outputs Up to 3 2 (4 to 20 mA) 2 (4 to 20 mA) 3 (4 to 20 mA) Digital Outputs Control Up to 2 Up to 2 Up to 2 Up to 4 Digital Outputs Alarm Up to 2 Up to 2 Up to 2 Up to 4 Accuracy (at ref. cond.) ±0.1% of span ±0.25% of span ±0.2% of span ±0.10% of span Loops 1 1 1 2 Networking RS485 ASCII or Modbus Ethernet or Modbus RTU Ethernet or Modbus RTU Ethernet or Modbus RTU Infrared Port Yes Yes Yes Yes Honeywell Controller Value Process Instrument Explore (P.I.E.) Software Every Honeywell Controller, Programmer and Indicator P.I.E. is a PC based, intuitive software program that runs on offers you the best price/performance ratio compared with a Pocket PC, desktop or laptop. It can be used either online any competitive instrument in its class. Our complete line or offline to create UDC2500, UDC3200 and UDC3500 is engineered to provide you with “targeted functionality”– configurations. Configurations can be easily downloaded to solutions tailored to your specific process control the controller via its communication or infrared port. requirements–so you only buy what you need. • Clear and informative operator interface • Easy to setup and operate • Straightforward installation and maintenance Infrared Communication Port Each UDC2500, UDC3200 and UDC3500 has an infrared communications port that provides a non-intrusive connection to the controller while maintaining Type 4X • Single-button turning for precise control and IP66 integrity. You can duplicate an instrument’s • Fuzzy logic overshoot suppression configuration, obtain maintenance information just by • Unsurpassed quality and support pointing your IR interface device in the direction of the 20 instrument. Programmers and Indicators Digital Controller Programmers and Indicators Simple to install, easy to configure and easy to operate Digital Controller Programmers DCP 50 DCP 300 DCP 551 Product Description The low-cost DCP 50 is ideal for set point programming applications where space is at a premium. The general-purpose DCP 300 programmer is fully dedicated to execute control of temperature, humidity, pressure, flow and other variables. The high-performance DCP 551 programmer provides advanced setpoint programming, sensing, SP generation, ramp and soak switching and timing in one unit. Front Face Format 48 x 48 mm (1.89 x 1.89 in) 96 x 96 mm (3.78 x 3.78 in) 144 x 144 mm (5.67 x 5.67 in) Programs 4 19 99 Segments Per Program 16 30 99 (2000 total max) Analog Inputs 1 1 or 2 1 or 2 Digital Inputs 1 12 16 Analog Outputs Up to 3 Up to 3 Up to 3 Digital Outputs Up to 2 8 16 events Accuracy (at ref. cond.) ±0.25% of span ±0.1% of span ±0.1% of span Loops 1 1 or 2 1 or 2 PID Group 1 8 9 Networking RS485 Modbus - RS485 ASCII Programmers DCP 250 Programmers UDC 703 UDI 1700 Product Description ¼ DIN format, a graphic/text LCD display is an affordable temperature and process controller with advanced functionality including profiling and datalogging options Product Description The UDC 703 is a 1/32 DIN format indicator for small space requirements. The UDI 1700 is a horizontal, 1/8 DIN format, low-cost indicator for most process variable types. Front Face Format 96 x 96 mm (3.78 x 3.78 in) Size (L x H x D) Programs 64 48 x 25 x 100 mm (1.93 x 0.98 x 3.94 in) 96 x 48 x 100 mm (3.78 x 1.89 x 3.94 in) Segments Per Program 255 Accuracy ±0.10% of span ±0.10% of span Analog Inputs 2 Analog Inputs 1 universal 1 universal Digital Inputs 9 Input Signal Types Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, V, mA Analog Outputs Up to 3 Display Types 4 digits-LED (red) 4 digits-LED (red) Digital Outputs 7 Alarm Set Points 2 3 Accuracy 0.1% Digital Input No Yes Loops 1 or 2 Transmitter Power No Yes PID Group 5 Networking RS485 Modbus RS485 ASCII or Modbus Networking RS232, RS485, Ethernet 21 Recorders and Data Acquisition Circular, Strip Chart & Paperless Recorders and Data Acquisition Experience the flexibility, security and networking capabilities of Honeywell’s paperless recorders Circular Chart Recorders Honeywell Circular Chart Recorders are preferred for batch processes. The circular chart record displays the entire batch operation over a specific unit of time, from one hour to 31 days. An additional advantage of the circular chart record is easy filing and copying for reference. Compared to the strip chart record, the circular chart has a shorter calibrated chart width. Circular Chart Recorders DR4300 Basic DR4300 DR4500 Classic DR4500 Truline Chart Size 254 mm (10 in) 254 mm (10 in) 305 mm (12 in) 305 mm (12 in) Reference Accuracy 0.35% 0.20% 0.10% 0.10% Analog Inputs 2 2 2 4 Digital Display N/A Yes Yes Yes Chart Type Preprinted Preprinted Preprinted Self-printing thermal paper Control N/A 2 loops 2 loops 2 loops Math N/A Totalization Yes Yes Networking N/A Modbus RTU Modbus RTU Modbus RTU Optional Software N/A Trend Manager Pro/Specview Trend Manager Pro/Specview Trend Manager Pro/Specview Paperless Recorders Experience the flexibility, security and networking capabilities of Honeywell’s X-Series paperless recorders. The eZtrend, Minitrend, Multitrend and DR Graphic recorders feature easy configuration, remote viewing and control, touch-screen navigation, high-capacity storage, custom screen design, diagnostics, software support and more. Paperless Recorders eZtrend Minitrend Multitrend DR Graphic Displays 145 mm (5.7 in) Color LCD (Active TFT) QVGA 145 mm (5.7 in) Color LCD (Active TFT) VGA 307 mm (12.1 in) Color LCD (Active TFT) XGA 307 mm (12.1 in) Color LCD (Active TFT) XGA Analog Inputs Up to 12 Up to 16 Up to 48 Up to 16 Data Storage SD card / USB memory key SD card / USB memory key SD card / USB memory key SD card / USB memory key Sample Rate 100/200/500ms 20 ms (linear input)* / 100 ms 20 ms (linear input) / 100 ms 20 ms (linear input) / 100 ms Digital I/O Up to 8DI/8DO Up to 16DI/16DO Up to 48DI/48DO Up to 16DI/16DO Networking Ethernet Ethernet / RS485 Ethernet / RS485 Ethernet / RS485 Math Functions/ Math Scripts Yes/No Yes/Yes Yes/Yes Yes/Yes Reference Accuracy 0.1% Typical-T/C 0.1% Typical-TC 0.1% Typical-TC 0.1% Typical-TC Configuration PC or front panel PC or front panel PC or front panel PC or front panel Remote Viewing Yes Yes Yes Yes 22 Recorders and Data Acquisition Paperless Recorders and Data Acquisition Experience the flexibility, security and networking capabilities of Honeywell’s paperless recorders TrendManager Software Suite TrendViewer Trendview’s reliable paperless recorders and software makes recording easier and the data more accessible to improve decision making. The TrendManager Software Suite includes the standard TrendViewer software package; the TrendManager Pro advanced data analysis and archiving software; the TrendServer Pro fully network aware software for communications with recorders; and the Screen Designer software for creating customized screen layouts. This low-cost, flexible, easy-to-use software suite sets the • View, graph and print stored data • Print configurations and process data “-trend” recorders apart from all the others. The Paperless Advantage Easy to Use Dedicated display keys and full screen menus allow operators to quickly access and interpret information. TrendManager Pro Industry leading PC based data analysis package that support: • Importing data from any recorder • Importing data from any Honeywell solutions such as DPR180, DPR250 and HC900 controller • Archiving data • Multi-level, multi-user passwords • Graph, plot & export data across any recorder, pen or time frame • Audit trails • Configuration of recorders • Batch recorder management • Export data files in CSV format TrendServer Pro Industry leading PC based communications s Improved Decision Making oftware to network your recorder: On-line data analysis allows fast operator response • • • • • • • • • during process upsets. Meets Documentation Requirements Permanent archived records of process and configuration data can be stored to disk and easily replayed on the recorder or personal computer using the data analysis software. Easy to Operate and Maintain Handles client/server architecture Schedule downloads of recorder data (FTP transfers) Remotely configure recorders Real time data acquisitions Communicate via RS485 and/or Ethernet Integrated OPC Server support Modbus, FTP, web browser Batch Report Tool IQ/OQ Protocol Tool Reduced maintenance costs, elimination of consumable pens and paper and increased reliability since Database Management Tool mechanical print assemblies have been eliminated. • Provides safe administration of data • Archive, sort, move, copy or delete data in local or remote database • Use tree structure for easy understanding of where files are located • Data viewed by recorders or monthly archive • Allows storage of data to secure server Easy to Own Paperless recorders offer significant improvements over traditional paper recorders. Their inexpensive storage media and full-color LCD display reduces operating costs and improves data analysis. The lack of vulnerable print mechanisms and other mechanical parts improves reliability. Easy to Network Products can be connected directly to the Local Area Network (LAN) via Ethernet using Modbus TCP/IP protocol. Using the LAN, multiple departments can access these instruments for real time data acquisition. Provided with TrendServer Pro Screen Designer Custom displays to exactly suit your application • Total design flexibility to produce customized screen layouts • Design the screen that will best monitor your process • Includes bitmap picture input for easy process understanding Tools • AMS2750D Report Tool • Generate Survey Reports 23 Scalable Control Solutions ControlEdge™ PLC Secure connectivity and tight integration to devices from multiple vendors - with easy configuration, efficient operations, and reduced maintenance. (PLC) technology improves control performance while • Compatible with leading open network standards such as Modbus and OPC UA offering greater flexibility and lower costs. The new • Powerful IEC 61131-3 programming environment Honeywell’s advanced Programmable Logic Controller ControlEdge™ PLC improves integration with Experion®, HMIs and third-party devices, and reduces configuration efforts by utilizing the industry-accepted IEC 61131-3 programming languages, as well as remote configuration and firmware updates. • Best-in-class cyber security ensuring the safety of the system, personnel and critical information • Single vendor service and support across PLC, DCS and Safety Honeywell’s ControlEdge Programmable Logic Controllers Superior Integration Capability (PLCs) provide robust control in a wide range of discrete With Honeywell technology, industrial sites have a applications. This advanced line of controllers, compliant flexible way to efficiently access data in a seamless with the IEC 61131-3 standard, offers impressive scalability manner, ensuring easy configuration and maintenance. for different environments. ControlEdge PLCs are tightly integrated with the Experion Key Highlights control system architecture. By partnering with an automation vendor offering both DCS and PLC solutions, The ControlEdge PLC is based on the proven 900 platform users have a single point of contact for support and supply of racks and power supplies, currently used by HC900. chain, substantially reducing CAPEX and OPEX. • First PLC with Universal I/O for greater configuration flexibility Universal I/O for Project Flexibility • Designed and developed by Honeywell, a global leader in process automation for more than 40 years • Tightly integrated with Experion, Honeywell’s best-inclass Distributed Control System (DCS), Supervisory Control and Data Acquisition (SCADA) system, and safety system • Native controller redundancy • Optionally redundant power supplies • Two variants of power supplies: 60W 24VDC and 110/240VAC Honeywell’s automation experience and innovative LEAP methodology are the key to increased flexibility – allowing industrial firms to optimize project execution. With LEAP, companies can realize significant capital savings on the total installed automation costs of a project, reduce rework costs, and minimize schedule delays. Essential to the LEAP approach is the implementation of 16-channel Universal I/O modules (UIO), which offer flexibility in I/O type, eliminating the need for custom PLC hardware alignment with different I/O configurations. Any field signal can be connected to any I/O channel. • Leverages Honeywell’s LEAP project methodology and Universal I/O for greater configuration flexibility Deployment of UIO provides greater flexibility for late stage • I/O racks of various sizes typical automation project. • Integration with third-party systems and devices such as motors, drivers, and compressors The UIO module reduces equipment needs by reducing • Connects to Human-Machine Interface (HMI) through Modbus and OPC UA protocols need for hardware with different I/O configurations. changes, such as configuration and design changes on a or eliminating marshalling, and because there is no The result is significant savings in spares inventory and associated costs. 24 Scalable Control Solutions ControlEdge™ PLC Secure connectivity and tight integration to devices from multiple vendors - with easy configuration, efficient operations, and reduced maintenance. Embedded OPC UA Protocol Robust Cyber Security As the protocol of choice for IIoT, OPC Unified Architecture Our embedded cyber security supports compliance, (UA) provides secure, reliable and vendor-neutral transport reduced risk, and availability. Features include secure of raw data and pre-processed information from the sensor boot to prevent uploading of unauthorized software, a and field level up to the manufacturing level. Utilizing built-in firewall to reduce exposure to denial-of-service this open protocol – embedded directly in the controller attacks and message flooding, encryption for critical itself as a client and a server – Honeywell’s ControlEdge data with easy configuration, and authentication and PLC provides users with the flexibility to choose between authorization through a trusted certificate and robust item interfaces while simplifying integration with a wide range of subscription model. third-party systems and devices. Controller Redundancy Honeywell’s redundancy is ready to go. There is no need to program any differently from a non-redundant controller. ControlEdge PLC takes away the complexity. No additional infrastructure is required to synchronize the data between CPMs. 25 Scalable Control Solutions Experion Solutions Scalable solutions for diverse control requirements Experion LX Experion HS SCADA Systems Experion LX is a proven, easy to use and purpose-built Experion HS is a powerful software platform that distributed control system. incorporates innovative applications for human machine Experion LX manages all continuous process control interface applications (HMI) and supervisory control applications and optimizes batch and sequence-oriented applications. Experion LX incorporates Honeywell’s latest C300 controller technology and an innovative Series 8 I/O and data acquisition (SCADA). Built upon the proven technologies of the Experion platform, Experion HS is an integrated and affordable solution for smaller platform. unit operations. Benefits: Features: • Maximize plant uptime and reliability • 500 plus pre-built displays • Optimize process efficiency • HMI including pre-built displays • Boost plant performance and agility to meet business challenges • On-board historian and trending • Enhance operator effectiveness through alarm management and displays • Reports • Communicate effortlessly with third-party devices and drives • SCADA support for a wide variety of devices • Reduce OPEX through a low total cost-of-ownership • Ensure control system scalability and future expansion 26 • Alarm and event subsystem • 15 dual-window client stations • OPC Suite and open standard communication protocols • eServer for casual browser view Scalable Control Solutions MasterLogic Programmable Logic Controllers Greater versatility, easier engineering Advanced Technology—Available at a Competitive Cost MasterLogic’s advanced technology enables higher speed processing and better control in applications of all types, particularly smaller unit operations. This compact and modular PLC offers all of the redundancy architecture options needed for most industrial operations—and at a competitive cost. A versatile family of I/O modules and networking options offers flexibility in how MasterLogic fits into an entire automation scheme. Available through Honeywell’s expansive global organization, the MasterLogic PLC features: • Powerful and versatile processors for high-speed applications (provides 42 ns/step, 7 MB program memory, 4 MB system memory, 2 MB data memory and 16 MB built-in flash memory for program and data backup) • Full redundancy for CPU, power and network • Compact pocket-size modules to optimize space • IEC61131-3 standard programming with LD/SFC/ST/IL language options • Vast library of standard function blocks and support for creating new or user-defined function blocks • Over 50 types of I/O modules including High Speed Counter and Sequence-of-Event modules • Open network protocols with field devices (Profibus DP, DeviceNet, HART, “Modbus TCP/RTU/ASCII”) and userdefined frame option • Open communication with external systems through 10/100Mbps fast Ethernet and serial RS232C/RS422 • Peer-to-peer communications between PLCs with either dedicated 100 Mbps Ethernet or fiber-optic The MasterLogic PLC is a powerful and scalable rack-based programmable logic controller. It can be installed in either a stand-alone or distributed architecture. A range of CPUs, power supplies and different rack sizes are available, to meet the requirements of a broad range of applications. Honeywell’s Integrated Approach MasterLogic is much more than just a better PLC; it comes from a company focused on the “system” of automation— not just the parts. Honeywell has always thought about automation problems in their entirety. Its holistic systems strategy, first developed in the 1970s with the introduction of the distributed control system (DCS), supports an integrated architecture with unified sensing, control, operations and information management. The various elements of a plant automation system can be installed, started and operated together in a prepackaged manner without excessive tuning and adjustment by the implementation project engineer. Hardware and software components continue to operate with high reliability because they were engineered to be compatible. And when it’s time to expand or upgrade the system, that task is made easy as well. The core aspects of Honeywell’s systems include: • Standard displays, faceplates and detail displays that provide a consistent look and feel to operators even when used with non-Honeywell controllers • Embedding of MasterLogic alarms and events into the Experion HS alarm and event sub-system, including Sequence of Event information • Hot swapping, online editing, user-defined interrupt programs • Critical functionality unifying the real-time, processconnected world of the controller with graphical user interface (GUI) and plant supervisory functions such as monitoring and alarm management • Integration with Experion PKS, Experion HS, or Experion LX architecture and SCADA systems • Data management functions that derive from history collection and reporting • Self-diagnostics including network diagnostics, system logs, auto-scan and system monitoring • Program simulator to test programs offline without PLC/CPU 27 Scalable Control Solutions HC900 Process & Safety System Single flexible system for safety and process control HC900 Controller The HC900 offers an integrated solution that provides a single flexible system for process control and safety with faster start-up time, common engineering tools, reduced training, simplified training and low cost of ownership. The combination of analog control loops, setpoint programs, function block configuration, data acquisition and an extensive assortment of predefined analog and digital blocks make the HC900 the ideal choice for thermal processing, water treatment, food & beverage processing, power generation, pharmaceutical, manufactured goods, semiconductor industries and other safety related applications such as burner management systems, combustion control, pipeline monitoring, spill prevention, and emergency shutdown. The rack-based HC900 is a modular, scalable platform available in 3 rack sizes (4, 8 and 12 I/O slots) and three CPU performance choices to handle a wide range of automation requirements. The CPU options available for the HC900 Controller include ones for non-redundant applications, redundant networking and for both redundant CPU applications and redundant networking. To maximize installation flexibility, up to 11 additional remote I/O racks may be connected to a single controller to reduce wiring and installation costs. The HC900 Process and Safety Control System is: • High Performance - enhances quality • Easiest to Use and Engineer- improves productivity • Low Total Cost of Ownership -maximizes profitability HC900 Controller Analog Inputs Up to 1152 universal analog inputs, 2304 high level Accuracy ±0.1% of span (field calibration to ±0.05% of span) Analog Outputs Up to 480; user specified span from 0 to 20 mA maximum, 12 bits, 0.1% Accuracy Digital Inputs/Outputs Up to 4608, contact DI, 24 Vdc DI/DO 120 Vac DI/DO, 240 Vac DI/DO, relay DO The versatile HC900 Controller is the perfect solution for unit control requiring integrated loop and logic processing. It is also the ideal data acquisition package with up to 1152 universal analog inputs, extensive math and free form calculations. Intuitive function block software allows you to quickly get up and running, saving you time and money. Ethernet Open Connectivity simplifies plant network integration. Redundant CPU’s, Power Supplies and Networks maximize process uptime. Function Blocks C70, C75 CPU-5000; C50 CPU-2000; C30 CPU-400 I/O Racks Per System Up to 12 total Control Loops PID, on/off, cascade, ratio, %C, RH, dewpoint Control Output Types Current, time-proportioning, position proportioning, three-position step Setpoint Programmers 50 segments each, 16 event outputs, profiles stored in controller Setpoint Scheduler 50 segments, 8 ramp/soak outputs, 8 auxiliary outputs, 16 events, schedules stored in controller The HC900 consists of three components: a powerful controller (either process or safety) with modular I/O; a hardened operator interface with color display compact flash card (4GB); and intuitive configuration software. Recipes 50 variables each Communication Ethernet 10BASE-T; Modbus/TCP protocol; up to 5 Ethernet hosts; up to 32 peer to peer controllers; Serial Modbus RTU, RS485, Slave (up to 16) or master operation The HC900 system is also available with similar hardware that Power Supply 120 Vac to 240 Vac or 24Vdc is TÜV certified for safety applications. Operating Temp. 0° to 60°C (0° to 140°F) Controller: Control Designer Software: Humidity 10% RH to 90% RH, non-condensing • Modular I/O design • Multiloop PID Control • Setpoint programmers, scheduler • Process logic, timers, counters • Process algorithms, calculations • Universal analog inputs • Stores setpoint profiles, recipes • Remote Terminal Panels (RTP) • Redundant CPU’s, power • Drag and drop soft wiring of function block objects • Load configuration via Ethernet,serial communication modem • Graphic hard copy records • Load/upload, monitor configuration via modem • Database export in CSV or TAB DELIMITED formats Rack Size 4 Slot 266.7 mm (10.5 in) 8 Slot 419.1 mm (16.5 in) 12 Slot 571.5 mm (22.5 in) supplies 28 HC900 Control Designer Software Configuration Off-line, with run mode editing Operating Environment Windows Vista, XP SP2 Professional support, Windows™ (32 and 64-Bit, Win 8, Win 10) PC Minimum–Pentium 1 GHz with 64MB of RAM (2.5 GHz with 512MB recommended) Screen resolution–SVGA (1024x768 recommended) Cable RS-485 cable to configuration port or Ethernet 10BASE-T Modem Support Monitor, upload, download configuration Scalable Control Solutions HC900 Process & Safety System Single flexible system for safety and process control Operator Interface The 900 Control Station operator interface from Honeywell compliments the HC900 Controller with a unique combination of predefined display features and custom display development tools to deliver ease of use and high flexibility in an efficient and affordable package. The color display and finger touch user interface enhances process monitoring while simplifying online controller changes. The Station Designer software used to configure the interface works in conjunction with the HC900 Process Controller configuration software to automatically build a Control Station database that exactly matches the unique, user configured, controller database. This highly integrated operation eliminates the time consuming task of assigning controller communication register addresses to the operator interface parameters used to build displays. The standard database of the Control Station allows all available controller tags to be imported without restriction or costly price adders, eliminating the risk of running out of tag resources in the middle of your project. The hardware of the 900 Control Station is designed to handle tough industrial environments with a full metal case design and water tight, type 4X, front bezel assembly. Hardware push buttons on the front panel supplement touch screen software buttons for common interface tasks such as user log-off, display last screen and main menu access. The 900 Control Station is available with either a 10.4 inch or 15 inch display size. Both models are configured using Station Designer PC configuration software. Communications: • Modbus/TCP Protocol • USB Ports: Adhere to USB specification 2.0 Operator Interface Model 900CS10-00 Model 900CS15-00 Display Size: 264 mm (10.4 in) Pixels: 640 X 480; Color LCD 381 mm (15 in) Pixels: 1024 X 768; Color LCD Data Logging Media: Volatile RAM memory, optional non-volatile flash card memory or removable USB memory module, Secure Data Archiving; Data Types: Process history, alarms, events, diagnostics, user changes; Export format: CSV Media: Volatile RAM memory, optional non-volatile flash card memory or removable USB memory module, Secure Data Archiving; Data Types: Process history, alarms, events, diagnostics, user changes; Export format: CSV Power Supply +24 VDC ±20% @ 29 W max. Requires Class 2 or SELV rated power supply. Front panel LED indication of power on +24 VDC ±20% @ 46 W max. Without options. Requires Class 2 or SELV rated power supply. Front panel LED indication of power on Safety ANSI/UL 61010-1 – 2005, Second Edition. General Purpose (Ordinary Location) Safety. UL evaluated to CSA C22.2 No. 61010-1-2004Second Edition. General; Purpose (Ordinary Location) Safety; UL, CSA and FM Class I, Div 2 Groups A,B,C and D Hazardous (Classified; Location Safety for USA and Canada ANSI/UL 61010-1 – 2005, Second Edition. General Purpose (Ordinary Location) Safety; UL evaluated to CSA C22.2 No. 61010-1-2004Second Edition; General Purpose (Ordinary Location) Safety; UL, CSA and FM Class I, Div 2 Groups A,B,C and D Hazardous (Classified); Location Safety for USA and Canada Operating Temperature Operating Temperature Range: 0 to 50°C (32 to 122°F) Storage Temperature Range: -20 to 70°C (-4 to 158°F) Operating Temperature Range: 0 to 50°C (32 to 122°F) Storage Temperature Range: -20 to 70 °C (-4 to 158°F) Humidity Operating and Storage Humidity: 80% maximum relative humidity (non-condensing) from 0 to 50°C. Operating and Storage Humidity: 80% maximum relative humidity (noncondensing) from 0 to 50°C. Operator Interface: • Fully manage HC900 controller function blocks such as PID, setpoint programmers, etc. • Load/monitor setpoint programs, recipes • View analog and digital status • View bar graph groups • View trends • View alarm and event status • Initiate operator push-button actions • Expandable memory with Flash Memory socket for record keeping & configuration transfer • Configuration stored in non-volatile memory for secure operation • RS232 Serial Ports (RJ12 connectors) • Integrate HC900 controller alarms/events or build them into the interface • RS485 Comm. Port (RJ45 connector) • Emulator • Ethernet Port: (RJ45 connector)–wired as a NIC (Network Interface Card) • Multilingual (5 languages including English, German, French, Spanish and Italian) • 10BASE-T/100BASE-TX • Batch Reporting • Redundant Networks 29 Connectivity Solutions Matrikon OPC Secure, reliable open data connectivity Matrikon offers the industry’s most extensive portfolio of OPC and OPC UA connectivity products along with unmatched global domain expertise. Its solutions integrate Honeywell’s products such as the HC900 Controller, MasterLogic PLC, single loop controllers, control systems, actuators and analyzers with third-party SCADA, historians and human machine interfaces (HMIs) to provide secure, reliable open data connectivity. The following Matrikon products are available with Honeywell products: OPC Servers The Matrikon provides connectivity to multiple devices, protocols and APIs. Matrikon’s Server offers a wide range of plug-ins to support the most popular PLC and DCS protocols in the market. • PLC OPC Servers • OPC Client for ODBCQuickly log data into any database… −− Honeywell HC900 OPC Server −− Modbus Devices −− Siemens, and more • OPC Excel ReporterEasily create production & performance reports… • OPC Desktop HistorianLightweight historian for time-based data storage… • DCS OPC Servers • OPC History LinkTransfer and consolidate historical data between historians… −− APACS OPC Server (Direct) −− Vestas Wind Turbines, and more OPC Archiving and Analytics OPC Security Historical data has never been this easy to configure, store, and transfer. Exposing historical data using standardsbased OPC HDA enables users to easily “tap-in” to the data flow at any point. Matrikon has the tools you need to store, move, and access historical data. The Matrikon Security Suite provides the essential tools to secure existing OPC architectures. There is no need to replace or disturb any OPC components, regardless of whether they are OPC Security enabled or not. The Matrikon Security Suite is compliant with the OPC Foundation’s OPC Security Specification and provides you with the security you need. Wonderware InTouch HMI Honeywell PHD Process Historian BNC DM2000 Vibration Monitor HMI OPC DA Communication 3 Standard Interface Server for TSAA Server for Modbus Server for Microsoft Excel 1 Connection Triconex Tricon PLC 30 BNC Vibration Data Excel Spreadsheet Connectivity Solutions Matrikon OPC Secure, reliable open data connectivity • OPC security Gateway Software • OPC Tunneller™ Provides configurable access to the OPC architectures and full control for the user. Users can control who can browse, add, read or write per tag. Provides an easy, reliable and secure way to communicate between networked computers. It does away with the headaches typically associated with DCOM configuration. OPC Solutions and Architectures Matrikon offers a wide variety of OPC solutions and products that solves many market problems to ensure that you receive all your data in secure and reliable manner. OPC Event Management Matrikon offers a wide variety of OPC A&E (Alarms and Events) products to store, move, and expose A&E data. Unlike other OPC vendors that provide the bare minimum for data connectivity, Matrikon offers OPC A&E to ensure that you receive all your SOE data. • OPC Server for A&ECreate OPC A&E events from real-time OPC values… • OPC A&E ExplorerQuickly connect to A&E OPC Server… • OPC MessengerSend email notifications based on the triggered events… • OPC A&E Historian – Store A&E data from any data source into one repository… • OPC DMZ Agent OPC Hub and Spoke Industry OPC Data Management Here you’ll find products related to the transfer and conversion of data. Leveraging OPC’s Client/Server model, these communication enablers can be added to most OPC systems to provide additional functionality. • OPC Tunneller™ SoftwareFastest and secure way to make OPC connections… • OPC Data ManagerShare and map data between OPC Servers… • OPC Redundancy BrokerMake all your OPC connections redundant… • OPC Funnel Consolidate OPC Servers into a single OPC Gateway... IIoT / Industry 4.0 Solutions Data Connectivity Devices Matrikon Industrial and Gateway data connectivity devices provide the ultimate in secure, reliable data visibility into remote parts of the enterprise commonly considered out of reach or overly expensive for traditional PC based OPC solutions. • Matrikon Industrial Data Logger Collects data from assets and control systems, buffers the data locally to ensure zero data loss then forwards that data to a central location for long term archiving. Matrikon Industrial UA Modbus Gateway Provides a simple and secure method to gain access to data from RTUs, PLCs, or any other devices that use the MODBUS data protocol, well suited for limited power availability in remote conditions. OPC UA is recognized as an enabling technology for the IIoT and Industrie 4.0, supporting multi-vendor, multi-platform interoperability for moving data and information from the embedded world to the enterprise. OPC UA extends the capabilities of the Classic OPC model by improving upon security and employing standard Internet technologies. • OPC UA Proxy: enables classic OPC based client applications to connect with OPC Unified Architecture (UA). • OPC UA Wrapper: enables users to connect to their COM/DCOM based “OPC Classic” servers using the new OPC UA specification. • Matrikon Flex Software Development Toolkit (SDK): OPC UA Server SDK scalable across every class of device. 31 Remote Terminal Unit ControlEdge RTU2020 Realize the production potential of your oil & gas assets • Efficient wiring & configuration saving installation and maintenance time • Modern, powerful CPU for now & into the future • Transient suppression on every I/O channel & every communication • A powerful IEC 61131-3 programming environment • Liquids & gas calculations in the same controller The Honeywell RTU2020 Remote Terminal Unit (RTU) is a modular, powerful and scalable controller capable of all remote automation & control applications. When combined with Experion® LX and its radically simplified SCADA configuration with superior operator experience, it solves the most challenging remote automation requirements for the oil & gas industry. With our modern RTU2020 Remote Terminal Unit, you have perfect 20/20 vision to realize the production potential of your oil & gas assets through safe, reliable and efficient remote monitoring, diagnosis and asset management, while ensuring low total cost of ownership. The Lowest Power Consumption • Flexible communication options for uplink & downlink • Industry standard protocols of Modbus & DNP3 both as master and slave • Secure communications with authentication & encryption • Data logging on board & optionally on local SD card • Hazardous area certified The Value of HART RTU2020 helps eliminate maintenance trips to the field with robust data logging, good sub-system communications with local devices and smart device integration with HART to enable better fault modeling, both direct on the RTUs and at central locations. The RTU2020 has one of the lowest power consumptions on the market at a typical tiny 1.9 Watts, even when using HART. When HART is required, other RTUs require additional hardware, consuming even more power, whereas RTU2020 has HART onboard. Even in tropical and desert environments, either minimal or no cooling is required. Endures Tough Environments Efficient Wiring and Assembly RTUs need to efficiently manage unreliable, low bandwidth networks and support remote, redundant and master/slave communication scenarios to provide data buffering and history backfill. RTU2020 comes with removable field terminals, allowing the installer to hold the terminals in their hand for wiring even with gloves on. In addition, the terminals are printed with the I/O type and number giving the installer positive identification. Combined, this saves upfront installation cost and reduces wiring errors. High Performance RTU with HART enabled Onboard I/O With a modern dual core 667MHz processor, RTU2020 has the power for today’s applications and spare reserve to meet tomorrow’s needs. Importantly, by having built-in HART, RTU2020 has no requirement for separate expensive and power consuming HART I/O modules or third party components. Key Features: • Stand-alone lowest power consumption in its category at a typical 1.9W • Temperature range -40 to 75°C (-40 to 167°F). Up to 75°C, not 70°C like other units • High reliability with well designed thermal paths • HART enabled onboard and expansion I/Os. No extra hardware required. Digital HART data & diagnostics are available locally for use in RTU program & remote alarming • HART IP allowing remote asset management of HART devices via Honeywell’s Field Device Manager Express 32 RTU2020 has been designed to withstand the toughest environments, with an operating temperature range of -40 to 75°C in humidity of 5% to 95%. RTU2020 has conformal coating to G3 and is hazardous area certified. Flexible Communication Ports, Standard Protocols Robust Data Logging Ensures Data Availability RTU2020 comes with data logging capabilities to record values to data files in flash memory or the onboard SD card, (optional), supporting up to a massive 32GB of data. This ensures important data is never lost and is available for future analysis. Smart ISA100 Wireless Device Integration RTU2020 comes with an onboard Wireless I/O solution to connect ISA100 wireless devices. These wireless devices appear as native I/O, as if they were hard-wired to the controller. They are programmed and managed with the same configuration tool. So, you benefit from the same smart device capabilities as wired smart devices. Native Redundancy Honeywell’s redundancy is ready to go. There is no need to program any differently from a non-redundant controller. RTU2020 takes away the complexity. No additional infrastructure is required to synchronize the data between CPUs and to connect with I/O modules. Actuators HercuLine Smart design for lower cost of ownership HercuLine Electric Actuators HercuLine 2000 HercuLine 2001 / HercuLine 2002 HercuLine 10260A / HercuLine 10260S Product Description Low torque electric actuator Low torque electric actuator Medium torque industrial electric actuator Torque 50 to 400 in-lb (6 to 45 N-M) 50 to 400 in-lb (6 to 45 N-M) 10 to 300 lb-ft (14 to 400 N-M) Stroke/Speed 90° to 150°/6 to 75 sec 90° to 150°/7.5 to 120 sec 90°/10/20/40/60 sec Input Signals Floating, Pos. prop., Open/Close 1-5 Vdc, 4 to 20 mA 0/1-5 Vdc, 0/4-20 mA, Floating, Pos. prop., Open/Close Position Feedback 1000 ohms potentiometer 0/1-5 Vdc, 0-16 Vdc, 0/4-20 mA, SW emulation 0/1-5 Vdc, 0-16 Vdc, 0/4-20 mA, SW emulation 1000 ohms potentiometer Position Sensing 1000 ohms potentiometer 2001: slidewire 2002: contactless Contactless Environmental -40° to 85°C (-40° to 185°F) -40° to 75°C (-40° to 170°F) -30° to 75°C (-20° to 170°F) Duty Cycle Continuous Continuous Continuous Repeatability N/A 0.2% of 90° span 0.2% span Dead-Band N/A Adj. 2% to 5% span Adj. 0.2% to 5% span Local Auto/Man Switch Optional Optional Optional Local Keypad/Display N/A Optional 10260S: Optional RS485 Modbus Comms. N/A Yes 10260S: Yes HercuLine Electric Actuators HercuLine Smart Actuators HercuLine Electric Actuators are engineered for exceptional reliability, accurate positioning, and low maintenance. Designed for very precise positioning of dampers and quarter-turn valves, they perform especially well in extremely demanding environments requiring continuous duty, high reliability and low maintenance. With non-contact sensing, the maintenance problems and unexpected shutdowns associated with slidewires and Honeywell’s new actuators incorporate all of the quality and reliability features of the HercuLine actuators with the added benefits of microprocessor-based electronics. These benefits make it easier to install, set up and commission the actuator, while allowing you to monitor the health potentiometer wear are eliminated. parameters for proactive maintenance planning. • RS485/Modbus communications for remote access • Programmable: Alarm and relay outputs; Characterization, failsafe functions, dead-band, and filtering; Direction of rotation • Diagnostic Parameters: Maximum Hi and Lo temperature; Stall and accumulated stall time; Total travel HercuLine PC Software • Lowers ownership cost • Use your PC for calibration, configuration and maintenance data • Eliminates local display and keypad 33 Lifecycle Support Global Services and Support Streamline startup and optimize your automation investment Global Service and Support Team Count on Honeywell to help you streamline startup and optimize the lifecycle of your automation investment. Honeywell’s global service and support team will help you maximize the return on your technology investment through personalized service and assistance throughout the life of your installation. • Achieve faster and smoother startups • Reduce engineering, procurement, installation and commissioning costs by at least 10% • Maintain continuity despite any turnover in your organization’s personnel • Maximize payback from your asset investments • Avoid unplanned downtime Service Professionals Our service professionals are experts in their field and have the necessary global certifications to safely install and maintain customers’ equipment. We offer the following services at each lifecycle stage: Before Installation • • • • • Site survey Consulting Project planning Function design specification Product selection During Installation • Hardware/Software supply • Supervision of installation • Specific application development • System configuration and integration After Installation • • • • • Commissioning Acceptance testing Training System optimization Remote and onsite service programs, extended warranty, help desk and emergency support The result is streamlined startup operations and optimized safety, reliability, efficiency and sustainability through the life of the equipment. 34 Versatile and Modular Field Products Scan this QR Code to see how Honeywell’s portfolio of field measurement and control products enable you to manage your plant assets and optimize your entire enterprise with solutions that are easy to configure, operate and maintain. For more information To learn more about Honeywell field products, visit www.honeywellprocess.com or contact your Honeywell account manager. Honeywell Process Solutions 1250 West Sam Houston Parkaway South Houston, TX 77042 Experion® is a registered trademarks of Honeywell International, Inc. SmartLine® is a registered trademarks of Honeywell International, Inc. OneWireless™ is a trademark of Honeywell International, Inc Honeywell House, Arlington Business Park Bracknell, Berkshire, England RG12 1EB UK *All other trademarks are the property of their respective owners. Building #1, 555 Huanke Road, Zhangjiang Hi-Tech Park, Pudong Shanghai, China 201203 www.honeywellprocess.com BR-15-38-ENG | 02/17 | Rev02 ©2017 Honeywell International Inc.
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