E.H. Wachs Industrial Machine Tools

E.H. Wachs Industrial Machine Tools
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E.H. WACHS
PORTABLE WELD PREP MACHINE TOOLS
Corporate Locations
Sales Locations
Contact your local ITW Orbital Cutting & Welding representative
for additional information or to request a product demonstration.
Northeast
Sales, Service & Rental Center
E.H. Wachs
1001 Lower Landing Road, Suite 208
Blackwood, New Jersey 08012 USA
T: +1.856.579.8747
F: +1.856.579.8748
Houston North
Sales & Technical Center
E.H. Wachs
15331 Vantage Parkway East
Houston, Texas 77032 USA
T: +1.920.831.4720
F: +1.847.520.1147
Southeast
Sales, Service & Rental Center
E.H. Wachs
171 Johns Road, Unit A
Greer, South Carolina 29650 USA
T: +1.864.655.4771
F: +1.864.655.4772
GERMANY
ITW-OCW Europe Headquarters
Orbitalum Tools GmbH®
E.H. Wachs Sales & Service Center
Josef-Schüttler-Straße 17
Singen D78224 Germany
T: +49 (0) 77 31 - 792 0
F: +49 (0) 77 31 - 792 500
West Coast
Sales, Service & Rental Center
E.H. Wachs
5130 Fulton Drive, Unit J
Fairfield, California 94534 USA
T: +1.707.439.3763
F: +1.707.439.3766
Gulf Coast
Sales, Service & Rental Center
E.H. Wachs
2220 South Philippe Avenue
Gonzales, LA 70737 USA
T: +1.225.644.7780
F: +1.225.644.7785
Wachs Canada Ltd®
Western Canada Sales, Service & Rental Center
5411 82 Ave NW
Edmonton, Alberta T6B 2J6
Canada
T: +1.780.469.6402
F: +1.780.463.0654
Toll Free: 800.661.4235
UNITED ARAB EMIRATES
Wachs Middle East & Africa Operations®
E.H. Wachs
PO Box 262543
Jebel Ali Free Zone South
Dubai FZS 5, ACO6
United Arab Emirates
T: +00 971 4 88 65 211
F: +00 971 4 88 65 212
INDIA
Wachs India®
E.H. Wachs / ITW India Private Limited
Orbital Cutting & Welding Division
4A/19, IDA Phase-1
Medak District
Telangana 502 319 India
T: +91 40 3026 1812
F: +91 40 3048 0815
CHINA
Wachs China®
E.H. Wachs / ITW Welding China
New Caohejing International Business Centre
B-1501 No. 391 Guiping Road
Shanghai 200052 China
T: +86 (21) 52303751
F: +86 (21) 52303758
ehwachs.com
Houston South
Sales, Service & Rental Center
E.H. Wachs
3414 Lilac Unit E
Pasadena, Texas 77505 USA
T: +1.713.983.0784
F: +1.713.983.0703
CANADA
Wachs Canada Ltd®
Eastern Canada Sales, Service & Rental Center
1250 Journey’s End Circle, Unit 5
Newmarket, Ontario L3Y 0B9
Canada
T: +1.905.830.8888
F: +1.905.830.6050
Toll Free: 888.785.2000
UNITED KINGDOM
Wachs UK®
UK Sales, Service & Rental Centre
Units 4 & 5 Navigation Park
Road One, Winsford Industrial Estate
Winsford, Cheshire CW7 3RL
United Kingdom
T: +44 (0) 1606 861 423
F: +44 (0) 1606 556 364
INDUSTRIAL PIPE CUTTING AND BEVELING MACHINE TOOLS
UNITED STATES
ITW-OCW US Headquarters
E.H. Wachs®
600 Knightsbridge Parkway
Lincolnshire, IL 60069 USA
T: +1.847.537.8800
F: +1.847.520.1147
Toll Free: 800.323.8185
INDUSTRIAL PIPE CUTTING
& BEVELING MACHINES
ehwachs.com
©2017 EHW-001 0317
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SUPERIOR Equipment
ITW Partners
SDSF Small Diameter Split Frame
Welcome to this newest edition of the E.H. Wachs Industrial pipe cutting
and beveling catalog, featuring a wealth of new products designed for the
professional field machinist. This edition highlights the newly redesigned
lineup of Wachs split frames with the SDSF, DynaPrep® MDSF and LDSF offering
standard sizes to cover a full .5in to 120in (DN15-1500) range of tube, pipe or
vessel outside diameters.
DynaPrep MDSF Split Frame
The DynaPrep MDSF Modular Design Split Frames line is designed to fit pipe
OD sizes from 2in to 60in OD (DN50-1500). Building on the strength of its
predecessor the LCSF Low Clearance Split Frame, the MDSF redefines the
category of split frame, clamshell type pipe cutter/bevelers with more power,
more features, greater ease of use, and the option for true remote control across
all three drive types, pneumatic, hydraulic and electric.
The DynaPrep is flanked by the SDSF Small Diameter Split Frame for diameters
ranging from .5in to 6in (DN15-150), and by the LDSF Large Diameter Split Frame
for larger diameters (60in to 120in or DN1500-6000). The combination of these
three product lines, along with their advanced accessories, combine to form the
industry’s most complete portable field machining system. E.H Wachs offers
a machine tool to handle most of the applications encountered in the field,
without reverting to a custom solution.
LDSF Large Diameter Split Frame
for pipe & vessels
As the foundation of our portable machining system, Wachs split frames can
be configured to cut, bevel, cut and bevel simultaneously, counterbore, face,
record grove, remove socket welds, perform chipless cutting, trepanning, and cut
casings externally and internally for wellhead completion, to name just a few.
Bring us your toughest application - we probably have a machine for it.
In addition to building the most comprehensive line of split frames offered
anywhere, E.H. Wachs products include our famous Guillotine® pipe saws and the
Trav-L-Cutter®, industry favorites that continue to fill the needs of professionals
around the globe. ID mounted end prep machine tools include our class leading
EP 424 with its unique, patented autofeed system, and the proven SDB series
that can be converted to FF series flange facers. Wachs RS-2 (rising stem) and P-2
handheld valve operators return with new options for control and monitoring
valve activity.
Early cutting with Trav-L-Cutter
Sold and supported worldwide (with most available for rental),
E.H. Wachs products are built to world class standards under ISO 9001.
Now available locally at our regional Sales, Service and Rental Centers,
Wachs machines are quickly available when and where you need them.
ISO 9001
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
EHW20170306-Industrial-kat-cvr-US.indd 2
The ITW Welding group serves the global welding industry with
superior products, and unparalleled service. The group includes
leading manufacturers of weld prep machine tools, filler metals,
welding machines, induction heating equipment, and welding
consumables, components and accessories for a wide variety of
applications. ITWWelding.com
ITW Welding offers a full line of industrial quality welders from
Miller Electric Mfg. Co., headquartered in Appleton, Wisconsin.
Miller is a leading worldwide manufacturer of Miller arc welding and
cutting equipment, delivering ruggedly reliable equipment of the
highest quality. The Welding Components group includes Bernard
MIG-Guns, Weldcraft TIG-Torches, Tempil temperature markers, and
Smith Equipment, combining four well known suppliers for welding
accessories. MillerWelds.com
Hobart Brothers based in Troy, Ohio features a full line of filler
metals for applications ranging from mild steel and low alloy steel
to stainless steel. Available products include stick electrodes, solid
wires and flux cored wires in a variety of diameters and packaging.
All Hobart brand filler metals feature superior arc performance and
selections are available for fast-freezing or self-peeling slag, low
hydrogen weld deposits, high deposition rates and efficiencies, and
x-ray quality welds. HobartBrothers.com
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Our ITW
Partners
When you partner with us
you’re not only partnering
with the industry leader in
portable weld preparation
machine tools and orbital
welding systems, you’re
partnering with ITW, the
industry leader in advanced
welding technologies.
ITW has a market leading
portfolio of best in class
brands offering reliable and
responsible products for the
markets we serve.
When reliability matters...
We’re there.
Forging the Tools
for Excellence
| [email protected] | ehwachs.com
3/6/17 6:59 PM
COMPLETE Support
Early pipe fitting
E.H. Wachs based in Lincolnshire, Illinois and Orbitalum Tools based in Singen,
Germany combine to form ITW Orbital Cutting & Welding. Orbitalum (formerly
known as GF) is the leading manufacturer of high purity cutting products and
orbital welding systems. Together we offer our users One Source for the products
used to Cut. Prep. Weld.
ITW Orbital Cutting & Welding joins other welding related companies in the
ITW Welding products group, further strengthening its position as the premier
global supplier of advanced welding solutions. ITW Welding is a unit of Illinois
Tool Works, a Fortune 200 global industrial manufacturer with operations in 58
countries and 60,000 worldwide employees. As a Division of ITW, E.H. Wachs
benefits from their strong leadership, financial strength and global engineering,
sales and product resources.
Field machining today
with Wachs Split Frames
When you purchase an E.H. Wachs® product, you’re partnering with the industry
leader in portable weld prep machine tools. That partnership means the
equipment you buy today will be supported with the training, service, parts and
upgrades that keep these machines working in the field, day in and day out, year
after year.
Incorporated in 1883, E.H. Wachs has been manufacturing quality products for
nearly 135 years. Each product builds on the strength of the previous one, while
incorporating new technologies, materials and innovations to advance the power
and versatility of these superb machine tools. Our DynaPrep MDSF has so many
unique and patented features it makes lesser machines look and feel outdated.
New modules for the MDSF help future-proof your investment - our latest FFC
and FFR modules for example add flange facing and ring grooving capabilities,
often saving the need to bring multiple machines onsite.
DynaPrep MDSF machine tool
At Wachs we back up our motto of Complete Support each and every day. We
support our standard machines with a great warranty, but support means more
at Wachs – support means partnering with a manufacturer who understands
what it takes to complete a project on time and under budget. Like the ability to
rent machines, to manufacture custom tooling, to modify standard products, or
design and build customized machining solutions.
Support includes training options, at your location or ours. And support also
means that, unlike other machine tool manufacturers, when you partner with
E.H. Wachs for equipment you’re not competing against us for service. At Wachs
we take pride in saying we don’t just build machines, we build relationships - one
customer at a time.
Machined split frame rings
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 1
CUT. PREP. WELD. One Source
Power Generation
ITW Orbital Cutting & Welding products cover a wide range of applications in
a broad spectrum of industries. E.H. Wachs and Orbitalum offer machines and
accessories to perform facing, counterboring, flange facing and high purity
cutting and welding. Used in construction, maintenance and repair operations
(MRO) and decommissioning our primary industrial markets include:
Oil & Gas
Oil & Gas
Upstream, midstream and downstream, anywhere pipe and vessels are employed
you’ll find Wachs products. Our experience in Oil & Gas dates back to 1949 with
the introduction of our revolutionary Trav-L-Cutter, designed to replace hot
torch cutting and grinding. Today E.H. Wachs remains at the forefront of cold
cutting machine tool technology, and is the superior choice anywhere volatile
hydrocarbons are present. E.H. Wachs builds machine tools specifically for well
head completion, maintenance and repair, and valve exercising and operation.
Power Generation
The Power Generation industry is characterized by the drive for greater
efficiency and power output. E.H. Wachs machine tools are optimized for power
generation, and built to deliver more power and precision for these demanding
schedules, materials and processes. Many machines are offered with remote
control options to conform to ALARA, distancing the operator from risks related
to extreme environments.
Pipeline Distribution
Pipeline Distribution
Pipelines and the materials they transport are a vital part of the energy
landscape. E.H. Wachs products are ideal for construction, repair and replacement
activities on the extensive network of gathering, transportation and distribution
pipelines carrying oil, natural gas and petrochemical products. Heavy duty and
large diameter split frames and pipe saws are offered to tackle the biggest jobs.
High Purity
High Purity includes those industries that make use of high alloy and stainless
steel tubing. These applications typically require perfectly executed, highly
repeatable and measurable welds, often subject to the most rigorous record
keeping and inspection requirements.
The Orbitalum product line is the ideal solution for these demanding projects,
and include precision tube saws and facers, power supplies, open and closed
weld heads and accessories. They see wide application in industries including
Semiconductor, Aerospace, Pharmaceutical, and Food, Dairy and Beverage.
High Purity Process Pipe
2 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
CONTENTS
About Wachs ........................................... 1
Industries ................................................. 2
Contents .................................................. 3
Advanced Cutting ................................... 4
OD Mounted Machine Tools................... 5
OD Mounted Machine Ranges ......................6
SDSF Small Diameter Split Frame ........... 7
SDSF Split Frame .............................................8
SDSF Split Frame Overview ............................9
SDSF Split Frame Specifications ...................10
SDSF Split Frame Kits .................................... 11
SDSF Split Frame Slides................................. 12
SDSF Split Frame Slides & Tooling ............... 13
SDSF Split Frame Accessories ....................... 14
DynaPrep MDSF Split Frame ..................16
DynaPrep MDSF Specifications .................... 17
DynaPrep MDSF Features.............................18
DynaPrep MDSF Split Frame ........................20
DynaPrep MDSF Pneumatic Kits ..................22
DynaPrep MDSF Hydraulic Kits ....................25
DynaPrep MDSF Pipeline Kits ......................26
DynaPrep MDSF Flange Facing ....................28
DynaPrep MDSF Accessories ........................30
DynaPrep MDSF Tooling ..............................33
DynaPrep MDSF Casing Cutting ............35
ECC External Casing Cutter Kits ..................36
EICC External / Internal Casing Cutter Kits .37
ECC/EICC Casing Cutter Accessories ............38
LDSF Large Diameter Split Frame......... 39
LDSF Split Frame ...........................................40
LDSF Split Frame Overview .......................... 41
LDSF Split Frame Specifications ...................42
LDSF Split Frame Tool Slides ........................43
LDSF Split Frame Heavy Wall Kits ................44
Trav-L-Cutter Pipe Cutter ...................... 45
Trav-L-Cutter Overview ................................46
Trav-L-Cutter Specifications .........................47
Trav-L-Cutter Tooling ...................................48
Trav-L-Cutter Accessories .............................49
Guillotine Saw ....................................... 50
Guillotine Specifications ..............................52
Guillotine Accessories...................................53
ID Mounted Machine Tools .................. 54
ID Mounted Machine Ranges ......................55
EP 424 End Prep Machines.................... 56
EP 424 End Prep ............................................57
EP 424 Tooling ..............................................60
SDB Small Diameter Beveler ..................63
SDB 103 End Prep .........................................64
SDB 206 End Prep .........................................65
SDB 412 End Prep .........................................66
FF Flange Facer .......................................67
SDB / FF Accessories .............................. 69
SDB / FF Accessories & Tooling .....................70
SDB / FF Tooling ............................................71
Power ......................................................73
Power Pneumatic ......................................... 74
Power Hydraulic ...........................................76
Power Electric ...............................................78
Power Applications ......................................80
Specialty Machines ................................81
RS-2 Valve Operator .....................................82
P-2 Valve Operator .......................................83
Weld Coupon Station ...................................84
Genuine Wachs Tooling ........................ 85
Parts & Service ...................................... 86
Support & Training .................................87
Equipment Rentals ................................ 88
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 3
ADVANCED Cutting
DynaPrep MDSF enhanced
form tool capabilities
DynaPrep MDSF
As the needs of the field machinist have evolved, E.H. Wachs products have
evolved to meet those needs. Our users asked for stronger form tooling
capabilities and a more productive user experience, while delivering greater
precision with faster and safer operation. The DynaPrep MDSF Modular Design
Split Frame is the latest example of Wachs machine tool innovation that does just
that.
Tool-free drive mounting on heavy
duty pinion to handle more power
The DynaPrep MDSF represents the pinnacle of cold cutting split frame
technology. Retaining the class leading portability and versatility that
distinguished our LCSF Low Clearance Split Frame, DynaPrep is built tougher
to withstand additional torque to pull bigger chips. It offers so many patented
features that make it so easy to use you’ll wonder why nobody thought of them
before.
Portable, Easy to Operate
Unlike heavy steel machines, the DynaPrep MDSF retains the advanced lightweight aluminum and steel construction that maintains the portability and ease
of setup and operation that characterized the LCSF. DynaPrep includes system
indexing, where major assemblies are indexed to simplify setup and promote
repeatability. The tool slides are indexed to the rotating ring, the trip is indexed
to the tool slides, making the DynaPrep virtually crash proof.
Aluminum stationary frame
with steel rotating ring
The DynaPrep tool slides incorporate our patented Rapid Adjust feature, where a
turn of a collar allows for large tooling movement during setup, a real time saver.
Patented Micro Adjust on the slide allows fine hand positioning of the tooling,
and a tooling spacer block arrangement accepts multiple tooling sizes and types.
Remote Control Options
The DynaPrep MDSF is the first machine designed from the ground to
accommodate remote control operation, conforming to the industry trend of
moving operators out of hostile environments and away from rotating machinery.
Remote options exist for all MDSF drive types, pneumatic, hydraulic and electric,
including remote trip actuation. All remotes feature ergonomic handheld
pendants for maximum comfort and control.
DynaPrep MDSF tool slides
with Rapid Adjust
4 |
The DynaPrep MDSF is yet another in a long string of innovations from the
pioneer in portable, cold cutting machining technology. It started with the Trav-LCutter, then we built the Guillotine saw, then we introduced the ground breaking
LCSF split frame. Now we’ve done it again, setting the bar higher still with the
DynaPrep MDSF.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
OD Mounted Machine Tools
OD Mounting for Inline Pipe & Vessels
E.H. Wachs machine tools can be specified by the
mounting method used - our machines can be broadly
divided into OD mounted machines and ID mounted
machines. OD mounted machines mount around the
outside of a pipe or vessel and, with the exception of
Wachs Guillotine saws, are characterized by their ability
to simultaneously cut and bevel. This elevates our OD
mounted machines into the weld prep category, as
opposed to the ID mounted machines which fall largely
into the end prep category.
Split frame unbolted
for OD mounting
E.H. Wachs OD mounted split frames are more
than just cutting tools - they’re part of a complete
machining system designed to handle most applications
encountered by the field machinist. Properly equipped
Wachs split frames can perform a wide range of tasks
including counterboring and deep counterboring, flange
facing, single point machining, axial and radial socket
weld removal, trepanning, and external and internal
casing cutting, to name just a few.
Split frame
bolted together
Our OD mounted machines include the entire family
of Wachs split frames, three distinct series named for
their ability to split in half to mount around inline pipe.
From smallest to largest they’re the SDSF Small Diameter
Split Frame, the DynaPrep MDSF, and the range topping
LDSF Large Diameter Split Frame, designed for larger
diameters, tanks, and vessels.
Split frame
bolted together
Other OD mounted products include our pioneering
cold cutting Trav-L-Cutter, which rotates on its drive
tensioning chain and can accommodate larger diameters
by adding additional chain sections. For destructive
cutting our proven Guillotine series of reciprocating
saws (widely known in the field as the “Wachs Saw”) are
unmatched for simplicity and durability.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Trav-L-Cutter
Model HE Hydraulic
| [email protected] | ehwachs.com | 5
SECTION
OD
Mounted
title
Machine Ranges
1/2in 12in
24in
(13mm) (305mm) (610mm)
6 |
36in
48in
60in
72in
(914mm) (1219mm) (1524mm) (1829mm)
90in
(2286mm)
120in
(3048mm)
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SDSF Small Diameter Split Frame
Axial Tool Slide accessory
for socket weld removal
Wheel Cutting Module
accessory for FME cutting
Counterbore attachment
fits all models
Optimized for Low Clearance Environments
E.H. Wachs® SDSF Small Diameter Split Frames are the smallest, most compact
member of the Wachs split frame family, and are designed for cutting, beveling
and counterboring pipe and tubing from OD 0.5in - 6in (DN 15-150). Six models
are available in 1in (25.4 mm) increments, with additional sizes by special order.
Like all E.H. Wachs split frame clamshell style machines the SDSF is designed to
“split” in half to fit over inline pipe, or can be slipped over open ended pipe. The
SDSF serves as the basis of Wachs axial and radial socket weld removal kits that
remove the weld filler metal without sacrificing the base material, an important
consideration in complex assemblies.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 7
SDSF Split Frame
3 HP RIGHT ANGLE DRIVE
ELECTRIC DRIVE
RADIAL FEED TRIP
AXIAL FEED TRIP
FRONT DRIVE
PINION
STANDARD
PINION
SDSF
RING
SET
CENTERING LEGS & EXTENSIONS
SELF-CENTERING COLLET
COUNTERBORE SLIDE
8 |
AXIAL FEED SLIDE
RADIAL FEED SLIDE
FME CHIPLESS CUTTING
WHEEL SLIDE
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SDSF Split Frame Overview
Portable Pipe Cutting & Beveling
• SDSF quickly splits open to mount
around the OD of inline pipe
• Machines carbon steel, stainless steel
and alloys, e.g. Hastelloy™, Inconel™
and other high-performance
materials
• Cuts and bevels up to 0.438in
(11.1 mm) wall thickness
• Low clearance design requires
minimal space for setup and
operation
• Self-squaring pipe clamping system,
using either collets or integrated,
close tolerance legs with wide feet
stability
• Low friction adjustable bearing
system provides maximum stability
and extended machine life
• Fully enclosed bearing and drive
gear system for operational safety
• Infinite motor positioning
• Modular tool slides
• Lever type trip actuation for safety
• Spring loaded axial trip for crash
resistance
• Improved radial trip geometry for
crash resistance and durability
• Improved bearing adjustment design
• Improved durability in pinion gear
bearing arrangement
• Easier assembly and disassembly of
frame halves
• Improved sealing for chip exclusion
• Captive fasteners used for all
accessories
• Reduced fastener count for
simplified inventory. Only 3 hex
wrench sizes required to operate
machine
• Rings from 1-6in (DN 15-150) can
mount with collets. Clamping feet
can be used on 2in (DN30) and up
Small Size, Big Capabilities
Front Drive Pinion
Bevel Prep
The SDSF is ideal anywhere pipe and tube are arrayed in tight places and finds
many uses in power generation, oil and gas and the shipbuilding industries.
Operating on air or electric power using standard Wachs motors and adapters,
the SDSF is part of a complete system that includes a broad range of tool slides
and accessories for maximum versatility. As with all E.H. Wachs products, the
Small Diameter Split Frame is built with Wachs legendary quality and durability
for years of reliable service.
Like all Wachs split frames the SDSF is designed to simultaneously cut and
bevel pipe and tube with Wachs parting and beveling tool slides. It’s also the
basis of Wachs specialized Socket Weld Removal kits, in both axial and radial
configurations. The FME (Foreign Material Exclusion) chipless cutting module
makes the SDSF the perfect split frame for the high purity market. So while the
SDSF is Wachs smallest split frame, it’s big in capabilities.
Socket Weld Removal
Socket Weld Removal
SDSF split frames are the building block of Wachs socket weld removal machines.
They’re designed to remove couplers and elbows from existing piping systems
by machining away the weld material that joins them. This is done without
sacrificing the base material – a vital consideration in the repair or modification
of complex process systems. These machines designs incorporate all that we’ve
learned from years of socket weld removal experience. They’re the easiest to use
and most productive socket weld removal machines offered anywhere.
Foreign Material Exclusion (FME)
Wachs FME (Foreign Material Exclusion) is a chipless wheel cutting module
designed for use with the SDSF. FME is critical in high purity and process
applications where the introduction of chip debris cannot be tolerated. Examples
include the food, dairy and pharmaceutical industries and the highly controlled
power generation field.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
FME Wheel Cutting
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SDSF Split Frame Specifications
B
SDSF Counterbore
D
A
SPECIFICATIONS
SDSF 1.0
Machine
Capacity OD
C
SDSF 2.0
SDSF 3.0
SDSF 4.0
SDSF 5.0
SDSF 6.0
The machine capacity depends on the mounting system
and on the operating method.
"A" Machine
OD
5in
(127 mm)
5.689in
(145 mm)
6.87in
(175 mm)
7.815in
(199 mm)
8.937in
(227 mm)
9.937in
(252 mm)
"B" Machine
ID
1.563in
(40 mm)
2.626in
(67 mm)
3.75in
(95 mm)
4.752in
(121 mm)
5.878in
(149 mm)
6.878in
(175 mm)
"C" Parting
line
"D" Machine
thickness
3.469in
(88 mm)
2.531in
(64 mm)
System Function:
Part off, bevel and counterbore pipe
and tube; radial and axial socket weld
removal; wheel cutting
Cutting tool surface speed: 10 m/min,
2in 40 sf/m 4in
Drive options: Pneumatic or electric
Air requirements:
35 ft³/min at 90 psi
(1 m³/min at 6.2 BAR)
Electrical requirements: 230/120 Volt
Feed method: Star wheel
2.154in
(55 mm)
Axial Socket Weld Removal
Feed rate:
Fixed at 0.0031in (0.079 mm) per trip
Construction: Alloy steel
Tool slide: Radial or axial feed, cut and
bevel, counterbore, FME module
Tool stroke: 0.468in (11.9 mm)
Finish: Hard chrome coating
Tooling: Axial or radial socket weld
removal tooling, cut/bevel tooling.
High speed steel or carbide
Packaging: Heavy duty carrying case
SDSF Axial Turning
Optional Equipment
•
•
•
•
•
•
Pneumatic or electric drive motor
Genuine Wachs Tooling
Axial feed tool slide
Radial feed tool slide set
Bench mount
Front drive pinion housing
•
•
•
•
•
Counterbore attachment
FME tool slide
Aluminum collet sets
Clamp pads sets
Radial socket weld slide
Add frames, slides, collets, collet nut and spanner wrench, or clamping feet to
complete machine.
SDSF Counterbore Bevel
10 |
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SDSF Split Frame Kits
SDSF Socket Weld Removal
For socket weld removal, available as radial or axial feed kits.
Includes:
•
•
•
•
•
•
•
•
•
•
Frame assemblies 1in and 2in (DN 25 and DN 50)
Axial and/or radial feed socket weld removal tool slides
Aluminum collets for pipes with Ø:
0.5in / 0.75in / 1in / 1.25in / 1.5in / 2in
(12.7 / 19.05 / 25.4 / 31.75 / 38.1 / 50.8 mm)
Clamp foot and extension leg kit for 2in (50.8 mm) frame*
1 Air drive
Spare fastener kit
Storage case
Operating hand tools
Manual
Axial Slide for
Socket Weld Removal
*Collet only 1in (25.4mm) and below.
ITEM
DRIVETYPE
PIPE OD
CODE
PART #
SDSF Kit "Axial Feed"
Pneumatic
0.5-2in (12.7-50.8 mm)
980 000 029
80-0000-AX
SDSF Kit "Radial Feed"
Pneumatic
0.5-2in (12.7-50.8 mm)
980 000 072
80-0000-RA
Wheel Cutting Module for
FME Cutting
SDSF Split Frame Ring Sets
Add slides, collets or legs*, drive, collet nut and spanner wrench for complete
machine. See individual ring size accessory listings on the following pages.
Includes:
•
•
•
•
•
•
Individual Split Frame
Pinion housing
Heavy duty, watertight storage / carrying case
Spare fastener kit
Hand tools
Manual
ITEM
PIPE OD
CODE
PART #
SDSF Split Frame 1.0*
1in (25mm)
980 400 010
80-4000-10
SDSF Split Frame 2.0
2in (51mm)
980 400 020
80-4000-20
SDSF Split Frame 3.0
3in (76mm)
980 400 030
80-4000-30
SDSF Split Frame 4.0
4in (102mm)
980 400 040
80-4000-40
SDSF Split Frame 5.0**
5in (127mm)
980 400 050
80-4000-50
SDSF Split Frame 6.0**
6in (152m
980 400 060
80-4000-60
Standard Storage Case
* Collet only 1in (25.4mm) and below.
** Special sizes on request.
Counterbore attachment
fits all models
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SECTION
SDSF
Splittitle
Frame Slides
SDSF Tool Slide & Trip Assemblies
ITEM
CODE
PART #
Tool slide and trip assemblies for SDSF 1.0
Tool slide and trip assemblies for SDSF 1.0
Radial feed parting tool slide
980 410 110
80-4101-10
Radial feed beveling tool slide
980 410 210
80-4102-10
Radial feed tool slide trip assembly
For SDSF 1.0 to SDSF 6.0
980 410 300
80-4103-00
Radial feed tool slide kit includes:
• 1 parting slide
• 1 beveling slide
• 1 trip assembly
980 510 110
80-5101-10
Radial feed socket weld removal tool slide
Used with the SDSF for removal of socket welds, the radial slide
requires less axial clearance. The tooling is advanced to the pipe
center line (radially) to remove the weld material. Also available as a
complete Radial Socket Weld Removal Kit
980 410 010
80-4100-10
Axial feed socket weld removal tool slide
Used with the SDSF for removal of socket welds, the axial slide
requires less radial clearance. The tooling is advanced axially along
the pipe to remove the weld material. Also available as a complete
axial socket weld removal kit
980 410 410
80-4104-10
Axial feed tool slide trip assembly
For SDSF 1.0 to SDSF 6.0
980 410 500
80-4105-00
Axial feed tool slide kit includes:
• 1 axial slide
• 1 trip assembly
980 510 210
80-5102-10
Universal counterbore slide
Designed for perfect counterboring of the pipe or tube inside
diameter, the universal counterbore fits all Wachs SDSF ring set.
Utilizes a simple and effective hand advance to precisely control the
counterbore. For SDSF 1.0 to SDSF 6.0
980 410 700
80-4107-00
Radial feed parting tool slide
980 410 120
80-4101-20
Radial Socket Weld Removal Slide
Axial Socket Weld Removal Slide
Tool slide and trip assemblies for SDSF 2.0
Radial feed beveling tool slide
980 410 220
80-4102-20
Radial feed tool slide trip assembly
For SDSF 1.0 to SDSF 6.0
980 410 300
80-4103-0
Radial feed tool slide kit includes:
• 1 parting slide
• 1 beveling slide
• 1 trip assembly
980 510 120
80-5101-20
Radial feed socket weld removal tool slide
980 410 020
80-4100-20
Axial feed socket weld removal tool slide
980 410 420
80-4104-20
Axial feed tool slide trip assembly
For SDSF 1.0 to SDSF 6.0
980 410 500
80-4105-00
Axial feed tool slide kit includes:
• 1 axial slide
• 1 trip assembly
980 510 220
80-5102-20
Universal counterbore slide
For SDSF 1.0 to SDSF 6.0
980 410 700
80-4107-00
Radial feed parting tool slide
980 410 140
80-4101-40
Radial feed beveling tool slide
980 410 240
80-4102-40
Radial feed tool slide trip assembly
980 410 300
80-4103-00
Radial feed tool slide kit includes:
• 1 parting slide
• 1 beveling slide
• 1 trip assembly
980 510 140
80-5101-40
Trip assembly
980 410 440
80-4104-40
Counterbore Tool Slide
Tool slide and trip assemblies for SDSF 3.0 & SDSF 4.0
12 |
Radial Feed Tool Slide Kit
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SECTION
SDSF
Splittitle
Frame Slides & Tooling
SDSF Tool Slide & Trip Assemblies
ITEM
CODE
PART #
Axial feed tool slide trip assembly
For SDSF 1.0 to SDSF 6.0
980 410 500
80-4105-00
Axial feed tool slide kit includes
• 1 axial slide
• 1 trip assembly
980 510 240
80-5102-40
Universal counterbore slide
For SDSF 1.0 to SDSF 6.0
980 410 700
80-4107-00
Radial feed parting tool slide
980 410 160
80-4101-60
Radial feed beveling tool slide
980 410 260
80-4102-60
Radial feed tool slide trip assembly
For SDSF 1.0 to SDSF 6.0
980 410 300
80-4103-00
Radial feed tool slide kit includes
• 1 parting slide
• 1 beveling slide
• 1 trip assembly
980 510 160
80-5101-60
Axial feed socket weld removal tool slide
980 410 460
80-4104-60
Axial feed tool slide trip assembly
For SDSF 1.0 to SDSF 6.0
980 410 500
80-4105-00
Axial feed tool slide kit includes
• 1 axial slide
• 1 trip assembly
980 510 260
80-5102-60
FME (foreign material exclusion) slide
980 410 660
80-4106-60
Tool slide and trip assemblies for SDSF 5.0 and SDSF 6.0
FME (Foreign Material Exclusion) Slide
Parting tooling standard
SDSF Tooling
Cutting, bevel, counterbore, radial and axial socket weld removal
ITEM
DIMENSIONS
LENGTH
CODE
PART #
Parting Tooling
Low clearance
Standard
Extended reach
1/8 x ½in
(3.2 x 12.7 mm)
1.63in (41.4 mm)
980 700 101
80-7001-01
2.13in (54.1 mm)
980 700 102
80-7001-02
2.63in (66.8 mm)
980 700 103
80-7001-03
Bevel Tooling
Standard 37.5º
2.13in (54.1 mm)
952 710 020
52-710-02
Extended reach 37.5º
2.63in (66.8 mm)
952 710 030
52-710-03
Extended reach 30º
Extended reach 45º
3/8 x ½in
(9.5 x 12.7 mm)
2.67in (67.8 mm)
952 705 010
52-705-01
952 705 030
52-705-03
Low clearance 37.5º, outside
1.63in (41.4 mm)
980 700 801
80-7008-01
Standard 37.5º, outside
2.13in (54.1 mm)
980 700 802
80-7008-02
–
980 700 301
80-7003-01
Bevel tooling extended reach 30º
Universal Counterbore Tool
Counterbore tool taper 4:1 (14º)
–
Socket Weld Removal Tooling, Radial Feed
Standard, radial
–
–
980 700 601
80-7006-01
Extended reach, radial
–
–
980 700 602
80-7006-02
Low clearance , radial
–
–
980 700 603
80-7006-03
2.0in (50.8 mm)
980 700 702
80-7007-02
952 701 010
52-701-01
952 701 020
52-701-02
Socket Weld Removal Tooling, Axial Feed
Standard, axial
Standard, HSS tool bit, axial
For single point facing, beveling
and flange facing
For use with EP 424, LCSF/3, FF, SWR
and SDSF machines
Standard, axial. Offset dogleg. With
1in (25.4 mm) extension
3/8 x 3/8in
(9.5 x 9.5 mm)
1.5in (38.1 mm)
Standard, carbide, axial
1.0in (25.4 mm)
952 702 010
52-702-01
Extended reach, axial
2.5in (63.5 mm)
980 700 703
80-7007-03
Extended reach, axial. Offset
dogleg. With 1 1/4in (31.8 mm)
extension
952 701 030
52-701-03
FME chipless cutting wheel
980 005 300
80-0053-00
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Counterbore tool taper 4:1
FME cutting wheel
| [email protected] | ehwachs.com | 13
SDSF Split Frame Accessories
SDSF Aluminum Collets & Collet Accessories
Please specify when ordering customized tools:
Pipe/tube true OD, material (aluminum, delrin, stainless), collet size markings
Collets require collet nut and spanner wrench when purchased with individual SDSF machine.
ITEM
CODE
PART #
Customized aluminum collets for SDSF 1.0-SDSF 3.0
ON REQUEST
ON REQUEST
Customized aluminum collets for SDSF 4.0-SDSF 6.0
ON REQUEST
ON REQUEST
Aluminum Collet
Collet kit for SDSF 1.0 Includes:
• Aluminum collets for pipe OD:
0.5in, 0.75in, 1in (12.7, 19.05, 25.4 mm)
• 1 collet nut
• 1 spanner wrench
980 520 110
80-5201-10
Collet kit for SDSF 2.0 Includes:
• Aluminum collets for 1.25in, 1.5in, 2in (31.75, 38.1, 50.8 mm) Pipe OD
• 1 collet nut
• 1 spanner wrench
980 520 120
80-5201-20
Collet kit for SDSF 3.0 Includes:
• Aluminum collets for 2in, 2.5in, 3in (50.8, 63.5, 76.2 mm) Pipe OD
• 1 collet nut
• 1 spanner wrench
980 520 130
80-5201-30
Collet kit for SDSF 4.0 Includes:
• Aluminum collets for 3in, 3.5in, 4in (76.2, 88.9, 101.6 mm) Pipe OD
• 1 collet nut
• 1 spanner wrench
980 520 140
80-5201-40
Collet kit for SDSF 5.0 Includes:
• Aluminum collets for pipe OD: 4in, 5in (101.6, 127.0 mm)
• 1 collet nut
• 1 spanner wrench
980 520 150
80-5201-50
Collet kit for SDSF 6.0 Includes:
• Aluminum collets for pipe OD: 5in, 6in (127.0, 152.4 mm)
• 1 collet nut
• 1 spanner wrench
980 520 160
80-5201-60
Collet nut for SDSF 1.0
980 000 710
80-0007-10
Collet nut for SDSF 2.0
980 000 720
80-0007-20
Collet nut for SDSF 3.0
980 000 730
80-0007-30
Collet nut for SDSF 4.0
980 000 740
80-0007-40
Collet nut for SDSF 5.0
980 000 750
80-0007-50
Collet nut for SDSF 6.0
980 000 760
80-0007-60
Spanner wrench for SDSF 1.0 to SDSF 2.0
990 800 780
90-800-78
Spanner wrench for SDSF 3.0 to SDSF 4.0
990 800 790
90-800-79
Spanner wrench for SDSF 5.0 to SDSF 6.0
990 800 800
90-800-80
Collet Nut for SDSF
Spanner Wrench for SDSF
14 |
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SDSF Split Frame Accessories
4.0
5.0
6.0
Clamp foot and extension leg set
Includes:
4 each clamp foot 80 4001 00
4 each extension legs 0.31in (7.9 mm)
4 each extension legs 0.56in (14.2 mm)
3.0
1.0
ITEM
2.0
SDSF Motors & Miscellaneous Accessories
x
x
x
x
x
CODE
PART #
980 500 100
80-5001-00
980 400 400
80-4004-00
Universal right angle air drive motor
x
x
x
x
Electric motor
For SDSF 120V 1500W
x
x
x
x
x
x
900 002 015
80-4005-01
Electric motor
For SDSF 230V 1500W
x
x
x
x
x
x
900 002 002
80-4006-01
x
x
x
Front drive pinion housing assembly
x
x
980 400 310
80-4003-10
980 400 320
80-4003-20
980 400 330
80-4003-30
980 400 340
80-4003-40
980 400 350
80-4003-50
x
980 400 360
80-4003-60
Universal spare fastener kit.*
x
x
x
x
x
x
980 550 000
80-5500-00
Axial feed tool slide trip assembly
x
x
x
x
x
x
980 400 330
80-4003-30
Universal manual
x
x
x
x
x
x
980 626 010
80-MAN-01
Bevel slide cover assembly. For use with outside
bevel tooling
x
x
x
x
x
x
980 410 800
80-4108-00
Clamp Foot & Extension
Leg Set
Universal Right Angle
Pneumatic Drive Motor
* Kit BOM’s subject to change based on current production configuration
Cutting Lubrication
Water soluble, fully synthetic cooling fluid that extends the life of tool bits. This
biodegradable, non-hazardous, well corrosion resistant mixture was developed
conforming to drinking water requirements according to DVGW work sheet W521
(thread cutting compounds for drinking water installations)
DESCRIPTION
VERSION
WEIGHT
Electric Motor for SDSF
CODE
Cutting lubrication KSS-TOP
Pump sprayer with 500 ml
1.39 lb (630 g)
790 060 226
Cutting lubrication KSS-TOP
refill canister
Canister with 10 l
24.25 lb (11 kg)
790 060 227
Cutting lubrication KSS-TOP
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DynaPrep MDSF Split Frame
Slides feature Rapid Adjust
and Micro Adjust
Slides now accept 1in (25.4 mm)
square & all popular tooling
V-Lock ring mating surface resists
force distortion
Complete Machining System
E.H. Wachs DynaPrep® MDSF split frame redefines the category of cold cutting
machine tools for pipe and vessels. Designed for cutting, beveling, facing,
counterboring, and flange facing, it’s offered in 16 standard models for popular
nominal pipe sizes ranging from 2-60in OD (DN50-1500), with each machine
covering a generous 6in range.
Engineered to be powerful, strong and lightweight, DynaPrep offers unmatched
form tooling capability on heavy wall pipe including high alloy material. Sold
as complete kits or individual components the DynaPrep MDSF is available with
remote control options in your choice of pneumatic, hydraulic or electric drive.
16 |
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SECTION title
DynaPrep
MDSF Specifications
EPD
Electric
Dimensional Specifications
Eibenstock HD
Electric
6.92in
(176 mm)
4in
(102 mm)
17.38in
(441 mm)
4.19in
(106 mm)
6.2in
(157 mm)
18.7in
(475 mm)
10in
(254 mm)
3.29in
(84 mm)
3hp Straight
Pneumatic
22.32in
(567 mm)
3.29in
(84 mm)
E
A
3.5in
(89 mm)
4hp Straight
Pneumatic
ID
3hp
Right Angle
Pneumatic
OD
24in
(609 mm)
4in
(102 mm)
1.5hp
Right Angle
Pneumatic
B
25.89in
(658 mm)
Hydraulic
3.23in
(82 mm)
D
MODEL
ID
OD
1.5IN
SLIDES
2.5IN
SLIDES
5.5IN
SLIDES
B
FRAME
THICKNESS
MDSF
TOOLING
LEGACY
TOOLING
D
FRAME
DEPTH
10.87in
(276 mm)
3.93in
(100 mm)
3.84in
(98 mm)
C CUT LINE TO REAR
6.98in
(177 mm)
4.03in
(102.3 mm)
C
A ROTATING PARTS DIAMETER
25.86in
(657 mm)
E PINION RADIUS
PRODUCT WEIGHT
LEGACY
STANDARD
HALF
RING
FULL
RING
RING &
2.5IN
SLIDES
206
7.25in
12.65in
(184 mm) (321 mm)
17.86in
(454 mm)
20.2in
(513 mm)
2.7in
(69 mm)
8.99in
(228.3 mm)
9.49in
(241 mm)
28 lb
(12.7 kg)
54.5 lb
(24.7 kg)
74.9 lb
(34 kg)
408
9.25in
14.53in
(235 mm) (369 mm)
19.8in
(503 mm)
22.16in
(563 mm)
2.64in
(67 mm)
9.99in
(253.7 mm)
10.49in
(266.4 mm)
31 lb
(14.1 kg)
57.5 lb
(26.1 kg)
77.9 lb
(35.3 kg)
610
11.25in
16.5in
(286 mm) (419 mm)
21.76in
(553 mm)
24.12in
(613 mm)
10.99in
(279.1 mm)
11.49in
(291.8 mm)
37 lb
(16.8 kg)
70 lb
(31.8 kg)
90.4 lb
(41 kg)
612
13.25in
(337 mm)
14.65in
(372 mm)
16.65in
(423 mm)
18.65in
(474 mm)
20.65in
(525 mm)
25.05in
(636 mm)
29.05in
(738 mm)
18.5in
23.74in
(470 mm) (603 mm)
19.9in
25.16in
(506 mm) (639 mm)
21.95in
27.22in
(558 mm) (691 mm)
23.95in
29.28in
(608 mm) (744 mm)
25.95in
31.3in
(659 mm) (795 mm)
30.35in
35.78in
(771 mm) (909 mm)
35.55in
39.94in
(903 mm) (1015 mm)
39.55in
33.05in
43.92in
(1005
(840 mm)
(1116 mm)
mm)
26.1in
(663 mm)
27.54in
(700 mm)
29.6in
(752 mm)
31.66in
(804 mm)
33.68in
(856 mm)
38.16in
(969 mm)
42.32in
(1075 mm)
11.99in
(304.5 mm)
12.69in
(322.3 mm)
13.69in
(347.7 mm)
14.69in
(373.1 mm)
15.69in
(398.5 mm)
17.89in
(454.4 mm)
20.49in
(520.4 mm)
12.49in
(317.2 mm)
13.19in
(335 mm)
14.19in
(360.4 mm)
15.19in
(385.8 mm)
16.19in
(411.2 mm)
18.39in
(467.1 mm)
20.99in
(533.1 mm)
41 lb
(18.6 kg)
44 lb
(20 kg)
47 lb
(21.3 kg)
52 lb
(23.6 kg)
54 lb
(24.5 kg)
60.5 lb
(27.4 kg)
92 lb
(41.7 kg)
77 lb
(34.9 kg)
81 lb
(36.7 kg)
88 lb
(39.9 kg)
97 lb
(44 kg)
103 lb
(46.7 kg)
116.5 lb
(52.8 kg)
174.5 lb
(79.2 kg)
97.4 lb
(44.2 kg)
101.4 lb
(46 kg)
108.4 lb
(49.2 kg)
117.4 lb
(53.3 kg)
123.4 lb
(56 kg)
136.9 lb
(62.1 kg)
194.9 lb
(88.4 kg)
22.49in
(571.2 mm)
22.99in
(583.9 mm)
101 lb
(45.8 kg)
191.5 lb
(86.9 kg)
211.9 lb
(96.1 kg)
37.65in
44.15in
48.56in
(956 mm) (1121 mm) (1233 mm)
50.94in
(1294
mm)
56.94in
(1446
mm)
62.92in
(1598
mm)
69.3in
(1760
mm)
24.79in
(629.7 mm)
25.29in
(642.4 mm)
115 lb
(52.2 kg)
218 lb
(98.9 kg)
238.4 lb
(108.1 kg)
27.79in
(705.9 mm)
28.29in
(718.6 mm)
127 lb
(57.6 kg)
246 lb
(111.6 kg)
266.4 lb
(120.8 kg)
30.79in
(782.1 mm)
31.29in
(794.8 mm)
139.5 lb
271 lb
(63.3 kg) (122.9 kg)
291.4 lb
(132.2 kg)
34.49in
(876 mm)
34.99in
(888.7 mm)
174 lb
(78.9 kg)
364.4 lb
(165.3 kg)
38.49in
(977.6 mm)
38.99in
(990.3 mm)
190 lb
375 lb
(86.2 kg) (170.1 kg)
814
1016
1218
1420
1824
2228
2632
3036
3642
4248
4854
5460
43.65in
(1109
mm)
49.65in
(1261
mm)
56.05in
(1424
mm)
62.05in
(1576
mm)
50.15in
54.54in
(1274 mm) (1385 mm)
56.15in
60.52in
(1426 mm) (1537 mm)
63.75in
66.9in
(1619 mm) (1699 mm)
32.04in
(814 mm)
33.48in
(850 mm)
35.54in
(903 mm)
37.6in
(955 mm)
39.64in
(1007 mm)
44.14in
(1121 mm)
48.3in
(1227 mm)
2.625in
(67 mm)
5.375in
(136.5 mm)
5.125in
(130.2 mm)
3in
(76.2 mm)
2.65in
(67 mm)
46.3in
52.28in
(1176 mm) (1328 mm)
56.94in
(1446 mm)
3.25in
(83 mm)
62.92in
(1598 mm)
5.625in
(142.9 mm)
68.9in
(1750 mm)
75.3in
(1913 mm)
69.75in
72.9in
75.3in
81.28in
(1772 mm) (1852 mm) (1913 mm) (2065 mm)
3.85in
(98 mm)
5.375in
(136.5 mm)
3.25in
(82.6 mm)
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
344 lb
(156 kg)
395.4 lb
(179.4 kg)
| [email protected] | ehwachs.com | 17
SECTION title
DynaPrep
MDSF Features
1
2
3
Anti crash ramp on tool slides retracts
dual trips if mispositioned
Gear design withstands force from all drive
types: Pneumatic, Hydraulic & Electric
Accepts most popular tooling sizes including 1in (25.4
mm) square & ½x ¾in (12.7 x 19 mm)
2
3
DynaPrep MDSF
• More rugged design with vastly increased
form tooling capability
• Gear design withstands force from larger
more powerful drive motors
• Ring sizes 20in and below use four
clamping feet for squaring
• V-Lock frame mating surfaces feature
angled captivated bolt and keyway
• Common cross sectional height for tool
slide commonality
• Low sectional height fits in narrow or
confined operating envelopes
• Aluminum fixed ring for portability, steel
rotating ring for strength
• Advanced heat treating and anti-corrosion
coatings for enhanced durability
• Dual row v-bearing construction for
precision and durability
• V-bearings run in a unique hardened steel
dual raceway
• Dual raceway design evenly distributes
force loading no matter the direction
1
4
5
6
4
5
Ring sizes 20in & below use
four clamping feet for squaring
18 |
6
Captivated, swing-away toe clamp
for easier slide mounting
Rapid Adjust and Micro Adjust knobs provide
greater precision during setup & operation
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
DynaPrep
MDSF Features
1
2
3
Rapid Adjust feature
speeds positioning of tooling
Screw feet reverse and accept
push-in buttons & pins
Swing bolts allow for fast
positioning over inline pipe
3
DynaPrep MDSF
• Only two sockets, ½in (13 mm) and
¾in (19 mm), needed for setup and
operation
• Ring sizes 24in (610 mm) up to 60in
(1500dn) use eight clamping feet for
squaring and stability
• Indexed, squaring clamping leg design
features a 2in (50 mm) stroke
• Single clamp pad extension covers a 6in
(152 mm) pipe diameter range
• Clamp pads mount axially without
removing the machine from the pipe
• U shaped feet pair with push in buttons
and points for miter or elbow mounting
• Screw feet reverse for internal clamping,
also accept push in buttons and points
• All models feature replaceable felt wiper
for lubrication and to capture chip debris
• Swing bolts allow for fast positioning over
inline pipe
2
5
1
4
6
4
5
Clamp pads mount axially without
removing the machine from the pipe
6
Patent pending V Lock ring mating
surfaces are easier to join & stronger
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
No-time starwheel tool advance is
designed to work with the anti-crash trip
| [email protected] | ehwachs.com | 19
SECTION title
DynaPrep
MDSF Split Frame
Pneumatic
Hydraulic
Electric
EIBENSTOCK HD
ACM AIR
REMOTE
CONTROL
MODULE
HPU
HYDRAULIC
POWER UNITS
EPD
POWER
CONTROLLER
4 HP
STRAIGHT
DRIVE
3 HP
RIGHT
ANGLE
DRIVE
EPD
REMOTE
CONTROL
POWER BOX
REMOTE
CONTROL
EIBENSTOCK
HD DRIVE
MOTOR
3 HP
STRAIGHT
DRIVE
EPD MOTOR
HYDRAULIC
DRIVE
MOTOR
1.5 HP
RIGHT
ANGLE
DRIVE
RIGHT ANGLE
DRIVE ADAPTER
1/2in SQUARE DRIVE
PINION HOUSING
20 |
6B SPLINE
DRIVE PINION HOUSINGS
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
DynaPrep
MDSF Split Frame
3in PIVOT
COUNTERBORE
SLIDE
5.5in
STROKE
TOOL
SLIDE
6in PIVOT
COUNTERBORE
SLIDE
2.5in
STROKE
TOOL
SLIDE
OD TRACKING
SPRING SLIDES
TRIP
FEED
OD
TRACKING
TRIP
1.5in
STROKE
TOOL
SLIDE
REMOTE
TRIP
HEAVY
WALL
PARTING
SLIDE
FFC FLANGE FACING
CANTILEVER SLIDE
BRIDGE SLIDE
ADAPTER KIT
FFR FLANGE FACING
RAIL SLIDE
BRIDGE
SLIDE
STANDARD
EXTENSION
LEGS
EXTENDED
REACH LEGS
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
EXTENSION
LEGS 54-60in
AXIAL
ADJUSTMENT
LEGS
| [email protected] | ehwachs.com | 21
SECTION title
DynaPrep
MDSF Pneumatic Kits
1.5 hp Pneumatic Right Angle Drive Kits
The DynaPrep MDSF 1.5hp Right Angle Pneumatic Kit provides everything
needed to cut and bevel, including sample tooling. Less expensive and easier than
ordering components ala carte, the 1.5 hp drive motor is suitable for machine
sizes up to 14in (356 mm) depending on the pipe material. Highly upgradeable,
this kit is lightweight and portable and includes the Legacy pinion housing for
1/2in drive..
All E.H. Wachs pneumatic drives feature our tool-less quick mount system with
positive face gear engagement. As part of a complete machining system, the
MDSF’s modular design allows different modules to extend its capabilities into
multiple applications including flange facing, casing cutting, trepanning and
deep counterboring. Like all E.H. Wachs split frames it comes complete with a
heavy duty storage case to protect your machine tool investment.
DynaPrep MDSF precision
cutting & beveling
Each Kit Includes:
• Legacy 1/2in Drive Pinion Set
• Rapid Adjust Indexed 1.5in Stroke
Tool Slide
• Indexing Trip Assembly
• Right Angle 1.5 hp Air Motor w/
1/2in square drive
• 4 Clamping Leg Extension Pads
• Parting Tool & DuoEdge 37 ½º Bevel
Tool Insert & Holder
• Laser Alignment Kit
• Spare Fastener Kit
• Operating Hand Tool Kit
• Storage Case
• Operating Manual
Fast, tool-free drive motor mounting
Includes state-of-the-art tool slides
DESCRIPTION
MODEL
PIPE CAPACITY
PART #
CE VERSION #
DynaPrep MDSF 6in 1.5hp Pneumatic Kit
MDSF 206
2-6in
(51-152 mm)
DynaPrep MDSF 8in 1.5hp Pneumatic Kit
MDSF 408
4-8in
(102-203 mm)
69-5002-08
69-5003-08
DynaPrep MDSF 10in 1.5hp Pneumatic Kit
MDSF 610
6-10in
(152-254 mm)
69-5002-10
69-5003-10
DynaPrep MDSF 12in 1.5hp Pneumatic Kit
MDSF 612
6-12in
(152-305 mm)
69-5002-12
69-5003-12
DynaPrep MDSF 14in 1.5hp Pneumatic Kit
MDSF 814
8-14in
(203-356 mm)
69-5002-14
69-5003-14
69-5002-06
69-5003-06
Includes heavy duty case
22 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
DynaPrep
MDSF Pneumatic Kits
3 hp Pneumatic Drive Kits
The DynaPrep MDSF 3hp Right Angle Pneumatic Kit and 3hp Pneumatic Straight
Drive Kits provide everything needed to cut and bevel right out of the box,
including sample tooling. Less expensive and easier than ordering components
ala carte, the 3hp drive motors are suitable for all machine sizes up to our largest
60in (1524 mm). Like all E.H. Wachs split frame kits, these kits come complete
with a heavy duty storage case to protect your machine tool investment. Highly
upgradeable, these kits feature the versatile 2.5in stroke tool slides on sizes up to
48in, and 5.5in stroke tool slides on the two larger ring sizes. All machines in this
group offer a large range of optional tool slides.
All E.H. Wachs pneumatic drives feature our tool-less quick mount system with
positive face gear engagement. As part of a complete machining system, the
MDSF’s modular design allows different modules to extend its capabilities into
multiple applications including flange facing, casing cutting, trepanning and
deep counterboring.
Each Kit Includes:
• Rotating Ring & Drive Pinion Set
• Tool Slides:
Rapid Adjust 2.5in Stroke (2-48in)
Rapid Adjust 5.5in Stroke (54-60in)
• Indexing Trip Assembly
• 3 hp Pneumatic Motor with Handle
• ATM Air Treatment Module
DESCRIPTION
• Parting Tool & DuoEdge 37 ½º Bevel
Tool Insert & Holder
• Laser Alignment Kit
• Spare Fastener Kit
• Operating Hand Tools
• Storage Case
• Operating Manual
CAPACITY
RIGHT ANGLE KIT
PART #
3 hp DynaPrep MDSF Pneumatic Kit
includes right angle or straight drive
STRAIGHT DRIVE
KIT PART #
MDSF 206 3hp Pneumatic Kit
2-6in (51-152 mm)
69-5000-06*
69-5006-06
MDSF 408 3hp Pneumatic Kit
4-8in (102-203 mm)
69-5000-08*
69-5006-08
MDSF 610 3hp Pneumatic Kit
6-10in (152-254 mm)
69-5000-10*
69-5006-10
MDSF 612 3hp Pneumatic Kit
6-12in (152-305 mm)
69-5000-12*
69-5006-12
MDSF 814 3hp Pneumatic Kit
8-14in (203-356 mm)
69-5000-14*
69-5006-14
MDSF 1016 3hp Pneumatic Kit
10-16in (254-406 mm)
69-5000-16*
69-5006-16
MDSF 1218 3hp Pneumatic Kit
12-18in (305-457 mm)
69-5000-18*
69-5006-18
MDSF 1420 3hp Pneumatic Kit
14-20in (356-508 mm)
69-5000-20*
69-5006-20
MDSF 1824 3hp Pneumatic Kit
18-24in (457-610 mm)
69-5000-24*
69-5006-24
MDSF 2228 3hp Pneumatic Kit
22-28in (559-711 mm)
69-5000-28*
69-5006-28
MDSF 2632 3hp Pneumatic Kit
26-32in (660-813 mm)
69-5000-32*
69-5006-32
MDSF 3036 3hp Pneumatic Kit
30-36in (762-914 mm)
69-5000-36*
69-5006-36
MDSF 3642 3hp Pneumatic Kit
36-42in (914-1067 mm)
69-5000-42*
69-5006-42
MDSF 4248 3hp Pneumatic Kit
42-48in (1067-1219 mm)
69-5000-48*
69-5006-48
MDSF 4854 3hp Pneumatic Kit
48-54in (1219-1372 mm)
69-5000-54*
69-5006-54
MDSF 5460 3hp Pneumatic Kit
54-60in (1372-1524 mm)
69-5000-60*
69-5006-60
*Call for CE version
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Splits to mount around inline pipe
Leg extensions mount without
removing machine from pipe
| [email protected] | ehwachs.com | 23
SECTION title
DynaPrep
MDSF Pneumatic Kits
4 hp Pneumatic Straight Drive Kits
The DynaPrep MDSF 4hp Pneumatic Kit provides everything needed to cut and
bevel right out of the box, including sample tooling. Less expensive and easier
than ordering components ala carte, the powerful 4hp drive motor is suitable for
all machine sizes up to our largest 60in (1524 mm). Highly upgradeable, this kit
features the versatile 2.5in stroke tool slides on sizes up to 48in, and 5.5in stroke
tool slides on the two larger ring sizes. All machines in this group offer a large
range of optional tool slides.
All E.H. Wachs pneumatic drives feature our tool-less quick mount system with
positive face gear engagement. An optional right angle adapter is available for
use with the straight drive motor if required. As part of a complete machining
system, the modular design of the MDSF allows different modules to extend
its capabilities to include multiple applications such as flange facing, casing
cutting, trepanning, and deep counterboring. Like all E.H. Wachs split frames
it comes complete with a heavy duty storage case to protect your machine tool
investment.
Each Kit Includes:
• Rotating Ring & Drive Pinion Set
• Tool Slide sets:
Rapid Adjust 2.5in Stroke (2-48in)
Rapid Adjust 5.5in Stroke (54-60in)
• Indexing Trip Assembly
• 4 hp Straight 6B Spline Pneumatic
Drive Motor with Handle
• ATM Air Treatment Module
MODEL
PIPE CAPACITY
• Parting Tool & DuoEdge 37 ½º Bevel
Tool Insert & Holder
• Laser Alignment Kit
• Spare Fastener Kit
• Operating Hand Tools
• Storage Case
• Operating Manual
WEIGHT
DIMENSIONS
WITHOUT
ACCESSORIES
PART #
3 hp DynaPrep MDSF Kit
CE MODEL #
MDSF 612 4 hp Pneumatic Kit
6-12in
(152-305mm)
135lb
(61kg)
12in x 32in x 21in
69-5001-12
69-5005-12
MDSF 814 4 hp Pneumatic Kit
8-14in
(203-356mm)
141lb
(64kg)
24in x 32in x 20in
69-5001-14
69-5005-14
MDSF 1016 4 hp Pneumatic Kit
10-16in
(254-406mm)
165lb
(75kg)
19in x 42in x 24in
69-5001-16
69-5005-16
MDSF 1218 4 hp Pneumatic Kit
12-18in
(305-457mm)
175lb
(79kg)
24in x 32in x 20in
69-5001-18
69-5005-18
MDSF 1420 4 hp Pneumatic Kit
14-20in
(356-508mm)
193lb
(88kg)
24in x 32in x 20in
69-5001-20
69-5005-20
MDSF 1824 4 hp Pneumatic Kit
18-24in
(457-610mm)
499lb
24in x 48in x 20in
(226kg)
69-5001-24
69-5005-24
MDSF 2228 4 hp Pneumatic Kit
22-28in
(559-711mm)
520lb
24in x 48in x 29in
(236kg)
69-5001-28
69-5005-28
MDSF 2632 4 hp Pneumatic Kit
26-32in
(660-813mm)
538lb
25in x 48in x 29in
(244kg)
69-5001-32
69-5005-32
MDSF 3036 4 hp Pneumatic Kit
30-36in
(762-914mm)
548lb
(249kg)
25in x 48in x 29in 69-5001-36
69-5005-36
MDSF 3642 4 hp Pneumatic Kit
36-42in
(914-1067mm)
597lb
(271kg)
32in x 61in x 38in
69-5001-42
69-5005-42
MDSF 4248 4 hp Pneumatic Kit
42-48in
670lb
(1067-1219mm) (304kg)
32in x 61in x 38in
69-5001-48
69-5005-48
MDSF 4854 4 hp Pneumatic Kit
48-54in
700lb
(1219-1372mm) (318kg)
32in x 61in x 38in
69-5001-54
69-5005-54
MDSF 5460 4 hp Pneumatic Kit
54-60in
720lb
(1372-1524mm) (327kg)
32in x 61in x 38in
69-5001-60
69-5005-60
Powerful air motors for greater
form tooling capability.
3 hp DynaPrep MDSF Kit in
standard shipping / storage case
24 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
DynaPrep
MDSF Hydraulic Kits
Hydraulic Drive Kits
DynaPrep MDSF Hydraulic Drive Kits combine portability with reliable performance,
with the ideal flat torque curve that is the hallmark of hydraulic drive. The
DynaPrep MDSF 4hp Hydraulic Kit provides everything needed to cut and bevel
right out of the box, including sample tooling. Less expensive and easier than
ordering components ala carte, hydraulic drive is suitable for all machine sizes but a
superior choice for our larger 54in (1372 mm) and 60in (1524 mm) machines.
Highly upgradeable, this kit features the versatile 2.5in stroke tool slides on sizes
up to 48in, and 5.5in stroke tool slides on the two larger ring sizes. All machines in
this group offer a large range of optional tool slides.
Additional accessories are available for these kits, including larger tool slides
and remote controlled hydraulic power units. An optional right angle adapter is
available for use with the straight hydraulic motor if required. In the field or in
the shop, this kit makes short work of any weld prep project, while providing the
sealed flow of hydraulic power.
Each Kit Includes:
• Sized Rotating Ring & Pinion Set
• Tool Slides:
Rapid Retract 2.5in Stroke (2-48in)
Rapid Retract 5.5in Stroke (54-60in)
• Indexing Trip Assembly
• Hydraulic Drive Motor
• Parting Tool
MODEL
PIPE CAPACITY
• DuoEdge 37 ½º Bevel Tool Insert &
Holder
• Laser Alignment Kit
• Spare Fastener Kit
• Operating Hand Tools
• Storage Case
• Operating Manual
WEIGHT
DynaPrep MDSF Hydraulic Kit
Tool-free quick mounting
for fast setup and operation
DIMENSIONS WITHOUT
PART #
ACCESSORIES
MDSF 206 Hydraulic Kit
2-6in
(51-152mm)
106lb
(48kg)
12in x 32in x 21in
69-5100-06
MDSF 408 Hydraulic Kit
4-8in
(102-203mm)
110lb
(50kg)
12in x 32in x 21in
69-5100-08
MDSF 610 Hydraulic Kit
6-10in
(152-254mm)
130lb
(59kg)
24in x 32in x 20in
69-5100-10
MDSF 612 Hydraulic Kit
6-12in
(152-305mm)
135lb
(61kg)
12in x 32in x 21in
69-5100-12
MDSF 814 Hydraulic Kit
8-14in
(203-356mm)
141lb
(64kg)
24in x 32in x 20in
69-5100-14
MDSF 1016 Hydraulic Kit
10-16in
(254-406mm)
165lb
(75kg)
19in x 42in x 24in
69-5100-16
MDSF 1218 Hydraulic Kit
12-18in
(305-457mm)
175lb
(79kg)
24in x 32in x 20in
69-5100-18
MDSF 1420 Hydraulic Kit
14-20in
(356-508mm)
193lb
(88kg)
24in x 32in x 20in
69-5100-20
MDSF 1824 Hydraulic Kit
18-24in
(457-610mm)
499lb
(226kg)
24in x 48in x 29in
69-5100-24
MDSF 2228 Hydraulic Kit
22-28in
(559-711mm)
520lb
(236kg)
24in x 48in x 29in
69-5100-28
MDSF 2632 Hydraulic Kit
26-32in
(660-813mm)
538lb
(244kg)
25in x 48in x 29in
69-5100-32
MDSF 3036 Hydraulic Kit
30-36in
(762-914mm)
548lb
(249kg)
25in x 48in x 29in
69-5100-36
MDSF 3642 Hydraulic Kit
36-42in
(914-1067mm)
597lb
(271kg)
32in x 61in x 38in
69-5100-42
MDSF 4248 Hydraulic Kit
42-48in
(1067-1219mm)
670lb
(304kg)
32in x 61in x 38in
69-5100-48
MDSF 4854 Hydraulic Kit
48-54in
(1219-1372mm)
700lb
(318kg)
32in x 61in x 38in
69-5100-54
MDSF 5460 Hydraulic Kit
54-60in
(1372-1524mm)
720lb
(327kg)
32in x 61in x 38in
69-5100-60
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
DynraPrep MDSF mounts
in any orientation
DynaPrep MDSF slides feature
Rapid Adjust tool depth control
| [email protected] | ehwachs.com | 25
SECTION title
DynaPrep
MDSF Pipeline Pneumatic Kits
Pipeline Pneumatic Drive Kits
DynaPrep MDSF Pipeline 3hp Pneumatic Kits are configured with the components
typically specified in pipeline MRO operations. Large diameter thin wall pipe
used in pipelines tend to be out-of-round, which makes precision weld preps with
standard tool slides problematic. Wachs advanced out-of-round spring tool slides
track the outside of the pipe, riding in and out to maintain a perfect land and
prep. These slides allow a 12in operating range.
The powerful 3hp drive motor included in these kits is perfect for most pipeline
applications, but a 4 hp straight drive motor can be specified if greater power
is required. Available in right-angle or straight drive. Like all DynaPrep MDSF
machines, their modular design means a machine configured for pipeline projects
can be reconfigured for multiple applications, including deep counterboring and
flange facing, making them highly versatile machines. These and all DynaPrep
machines and accessories are available for purchase or rental at a Sales, Service
and Rental Center near you.
Each Kit Includes:
•
•
•
•
•
•
•
•
Rotating Ring & Drive Pinion Set
OD Tracking Tool Slide Set
Manual Trip Assembly
6B Spline drive 3 hp Pneumatic
Motor with Handle
ATM Air Treatment Module
Parting Tool
DuoEdge 37 ½º Bevel Tool
Insert & Holder
Laser Alignment Kit
MODEL
Spare Fastener Kit
Operating Hand Tools
Storage Case
Operating Manual
DynaPrep MDSF Pipeline Pneumatic Kit
ROTATING RING SIZE PIPE CAPACITY
RIGHT
ANGLE KIT
PART #
STRAIGHT
DRIVE KIT
PART #
MDSF 612 Pipeline Pneumatic Kit
6-12in
(152-305 mm)
4-12in
(102-305 mm)
69-5020-12*
69-5026-12
MDSF 814 Pipeline Pneumatic Kit
8-14in
(203-356 mm)
4-14in
(102-356 mm)
69-5020-14*
69-5026-14
MDSF 1016 Pipeline Pneumatic Kit
10-16in
(254-406 mm)
4-16in
(102-406 mm)
69-5020-16*
69-5026-16
MDSF 1218 Pipeline Pneumatic Kit
12-18in
(305-457 mm)
6-18in
(152-457 mm)
69-5020-18*
69-5026-18
MDSF 1420 Pipeline Pneumatic Kit
14-20in
(356-508 mm)
8-20in
(203-508 mm)
69-5020-20*
69-5026-20
MDSF 1824 Pipeline Pneumatic Kit
18-24in
(457-610 mm)
12-24in
(305-610 mm)
69-5021-24*
69-5026-24
MDSF 2228 Pipeline Pneumatic Kit
22-28in
(559-711 mm)
16-28in
(406-711 mm)
69-5021-28*
69-5027-28
MDSF 2632 Pipeline Pneumatic Kit
26-32in
(660-813 mm)
20-32in
(508-813 mm)
69-5021-32*
69-5027-32
MDSF 3036 Pipeline Pneumatic Kit
30-36in
(762-914 mm)
24-36in
(610-914 mm)
69-5021-36*
69-5027-36
MDSF 3642 Pipeline Pneumatic Kit
36-42in
(914-1067 mm)
30-42in
(762-1067 mm)
69-5021-42*
69-5027-42
MDSF 4248 Pipeline Pneumatic Kit
42-48in
(1067-1219 mm)
36-48in
(914-1219 mm)
69-5021-48*
69-5027-48
MDSF 4854 Pipeline Pneumatic Kit
48-54in
(1219-1372 mm)
42-54in
(1067-1372 mm)
69-5021-54*
69-5027-54
MDSF 5460 Pipeline Pneumatic Kit
54-60in
(1372-1524 mm)
48-60in
(1219-1524 mm)
69-5021-60*
69-5027-60
*Call for CE version.
26 |
•
•
•
•
Available in sizes for 4-60in
(102-1524 mm) pipe
OD tracking slides follow
out-of-round pipe & vessels.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
DynaPrep
MDSF Pipeline Hydraulic Kits
Pipeline Hydraulic Drive Kits
DynaPrep MDSF Pipeline Hydraulic Drive Kits are configured with the components
typically specified in pipeline MRO operations. Large diameter thin wall pipes
used in pipelines tend to be out-of-round, making precision weld preps with
standard tool slides problematic. Wachs advanced out-of-round spring tool slides,
included with these kits, track the outside of the pipe to maintain a perfect land
and prep. These slides allow a 12in operating range.
Hydraulic power is clean, powerful, and a sealed loop, ideal suited for partial
or full immersion pipeline projects. An optional right angle adapter is available
for use with the straight hydraulic motor if required. Like all DynaPrep MDSF
machines their modular design means a machine configured for pipeline
applications can be converted for other operations including deep counterboring
and flange facing. Pipeline DynaPrep MDSF Hydraulic Drive Kits, tooling,
accessories and field portable HPUs (Hydraulic Power Units) powered by gasoline
or diesel are available for purchase or rental at the Sales, Service and Rental
Center nearest you.
Each Kit Includes:
•
•
•
•
•
•
•
•
•
•
•
Rotating Ring & Drive Pinion Set
OD Tracking Tool Slide Set
Manual Trip Assembly
Hydraulic Drive Motor
Parting Tool
DuoEdge 37 ½º Bevel Tool Insert & Holder
Laser Alignment Kit
Spare Fastener Kit
Operating Hand Tools
Storage Case
Operating Manual
MODEL
ROTATING RING SIZE
DynaPrep MDSF Pipeline Hydraulic Kit
PIPE CAPACITY
PART #
MDSF 612 Pipeline Hydraulic Kit
6-12in
(152-305 mm)
4-12in
(102-305 mm)
69-5024-12
MDSF 814 Pipeline Hydraulic Kit
8-14in
(203-356 mm)
4-14in
(102-356 mm)
69-5024-14
MDSF 1016 Pipeline Hydraulic Kit
10-16in
(254-406 mm)
4-16in
(102-406 mm)
69-5024-16
MDSF 1218 Pipeline Hydraulic Kit
12-18in
(305-457 mm)
6-18in
(152-457 mm)
69-5024-18
MDSF 1420 Pipeline Hydraulic Kit
14-20in
(356-508 mm)
8-20in
(203-508 mm)
69-5024-20
MDSF 1824 Pipeline Hydraulic Kit
18-24in
(457-610 mm)
12-24in
(305-610 mm)
69-5025-24
MDSF 2228 Pipeline Hydraulic Kit
22-28in
(559-711 mm)
16-28in
(406-711 mm)
69-5025-28
MDSF 2632 Pipeline Hydraulic Kit
26-32in
(660-813 mm)
20-32in
(508-813 mm)
69-5025-32
MDSF 3036 Pipeline Hydraulic Kit
30-36in
(762-914 mm)
24-36in
(610-914 mm)
69-5025-36
MDSF 3642 Pipeline Hydraulic Kit
36-42in
(914-1067 mm)
30-42in
(762-1067 mm)
69-5025-42
MDSF 4248 Pipeline Hydraulic Kit
42-48in
(1067-1219 mm)
36-48in
(914-1219 mm)
69-5025-48
MDSF 4854 Pipeline Hydraulic Kit
48-54in
(1219-1372 mm)
42-54in
(1067-1372 mm)
69-5025-54
MDSF 5460 Pipeline Hydraulic Kit
54-60in
(1372-1524 mm)
48-60in
(1219-1524 mm)
69-5025-60
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Larger MDSF machines include heavy
duty steel storage cases.
Out of round tracking slides
are ideal for pipelines
| [email protected] | ehwachs.com | 27
DynaPrep MDSF Flange Facing
FFC Flange Facing Cantilever Module
E.H. Wachs new FFC flange facing is ideal where an MDSF is already onsite for
pipe cutting and beveling. This kit adds advanced flange facing and record
grooving capabilities without the need for heavy and expensive dedicated facers.
The FFC module is used on flat face, raised face and applications where the
FFR rail cannot be accommodated, such as heat exchangers. It will machine 500
RMS, 250 RMS, 125 RMS and 63 RMS record grove finishes, plus machining of the
smooth bolt face finish. Setting up the DynaPrep for flange facing is fast and
easy with its new patent pending Axially Adjustable Legs featuring removable
guides to quickly square the machine to the bolt face. Two FFC modules will
simultaneously machine multiple surfaces in a single pass (as shown).
FFC Flange Facing
Cantilever Module
FFC Kit includes
•
•
•
•
•
FFC module
MDSF heavy wall tool slide
Counterweight & holder
Two trips
Trip extensions
• Axial adjustable legs
• Magnetic base dial indicator set
• Complete starter tooling kit
Specifications
• FFC uses the DynaPrep MDSF as the
machining platform
• Radial auto feed crashproof starwheel
• Radial feed rate in inches per
revolution .003-.048in
FRAME SIZE
MOUNTING Ø MAX
6-12in (152-305 mm)
10.7in (272 mm)
• Axial feed rate in inches per
revolution manually variable .001.025in with 2in of axial travel
• Optional remote trip actuation
FFC reaches up to 13.6in (345mm)
in certain configurations.
• Heavy duty storage case
MOUNTING Ø MIN
ID REACH FFC
3.3in (84 mm)
Full Reach
8-14in (203-356 mm)
11.9in (302 mm)
4.6in (117 mm)
Full Reach
10-16in (254-406 mm)
13.9in (353 mm)
6.6in (168 mm)
Full Reach
14-20in (356-508 mm)
17.9in (455 mm)
10.6in (269 mm)
Full Reach
18-24in (457-610 mm)
22.2in (564 mm)
15.1in (384 mm)
Full Reach
22-28in (559-711 mm)
26.2in (665 mm)
19.1in (485 mm)
13.6in (345 mm)
26-32in (660-813 mm)
30.2in (767 mm)
23.1in (587 mm)
13.6in (345 mm)
30-36in (762-914 mm)
34.4in (874 mm)
27.6in (701 mm)
13.6in (345 mm)
36-42in (914-1067 mm)
40.4in (1026 mm)
33.6in (853 mm)
13.6in (345 mm)
42-48in (1067-1219 mm)
46.4in (1179 mm)
39.6in (1006 mm)
13.6in (345 mm)
48-54in (1219-1372 mm)
52.4in (1331 mm)
45.6in (1158 mm)
13in (330 mm)
54-60in (1372-1524 mm)
58.4in (1483 mm)
51.6in (1311 mm)
13in (330 mm)
PART #
69-5260-00
Compact, the FFC can face flanges in
any position or orientation
Two FFC modules simultaneously
machine bolt face & record groove
28 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
DynaPrep MDSF Flange Facing
FFR Flange Facing Rail Modules
The FFR module is used on flat face, raised face and RTJ grooved flanges to
machine 500 RMS, 250 RMS, 125 RMS and 63 RMS record grove finishes, plus
machine the smooth bolt face finish. The FFR (Rail) module uses an advanced
design that’s adjustable in multiple axes to machine RTJ ring groves. Setting up
the DynaPrep for FF flange facing is fast and easy with the DynaPrep’s new patent
pending axially adjustable legs that feature removable guides to quickly square
the machine to the bolt face.
The FFR Kit includes the FFR module, MDSF heavy wall tool slide and MDSF slave
slide that the FFR rail mounts to, two additional trips and trip extensions, and
the axial adjustable legs, plus a magnetic base dial indicator set and a complete
starter tooling kit. A single FFR module can machine the bolt face and record
grove in two operations, or optionally use two modules to simultaneously
machine multiple surfaces in a single pass (as shown) or machine RTJ groves in
half the time.
Specifications
• FFR Flange Facing Rail Module
uses the DynaPrep MDSF as the
machining platform
• Full range machining from 0-60in
(module specific)
• Radial feed rate in inches per
revolution .003-.048in
• Radial auto feed crashproof starwheel
FRAME SIZE
6-12in (152-305 mm)
MOUNTING Ø MAX
10.7in (272 mm)
FFR Flange Facing Rail Module
• Radial travel 3.5-60in; kit dependent
• Axial feed rate in inches per
revolution manually variable .001.025in with 2in of axial travel
• Optional auto axial feed, optional
remote trip actuation
• FFR Kit includes heavy duty storage
case, rails cased separately
MOUNTING Ø MIN
ID REACH FFR
3.3in (84 mm)
Full Reach
8-14in (203-356 mm)
11.9in (302 mm)
4.6in (117 mm)
Full Reach
10-16in (254-406 mm)
13.9in (353 mm)
6.6in (168 mm)
Full Reach
14-20in (356-508 mm)
17.9in (455 mm)
10.6in (269 mm)
Full Reach
18-24in (457-610 mm)
22.2in (564 mm)
15.1in (384 mm)
Full Reach
22-28in (559-711 mm)
26.2in (665 mm)
19.1in (485 mm)
Full Reach
26-32in (660-813 mm)
30.2in (767 mm)
23.1in (587 mm)
Full Reach
30-36in (762-914 mm)
34.4in (874 mm)
27.6in (701 mm)
Full Reach
36-42in (914-1067 mm)
40.4in (1026 mm)
33.6in (853 mm)
Full Reach
42-48in (1067-1219 mm)
46.4in (1179 mm)
39.6in (1006 mm)
Full Reach
48-54in (1219-1372 mm)
52.4in (1331 mm)
45.6in (1158 mm)
Full Reach
54-60in (1372-1524 mm)
58.4in (1483 mm)
51.6in (1311 mm)
Full Reach
PART #
Modules are clearly marked to indicate
depth and prep angle
69-5270-16
69-5270-20
69-5270-28
69-5270-36
69-5270-48
69-5270-60
FFR tooling can be adjusted
on multiple axes
Two FFR modules performing
simultaneous operations
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 29
DynaPrep MDSF Accessories
DynaPrep MDSF Drive Motors
Wachs offers a wide range of pneumatic, hydraulic and electric drive motor
options, offering the power and durability required to drive the MDSF to its full
form tooling potential.
DESCRIPTION
PART #
1.5 hp Pneumatic Motor Right Angle with Quick Clamp, Speed Control
& Chicago Fitting
69-4352-00
3 hp Pneumatic Modec Motor Right Angle w/Speed Control & Chicago Fitting
No Handle. (Requires ACM Module)
69-4351-00
3 hp Pneumatic Modec Motor Right Angle w/Control Handle, Speed Control, Oiler
& Chicago Fitting
69-4353-00
3 hp Pneumatic Modec Straight Drive Motor w/Control Handle, Speed Control,
Oiler & Chicago Fitting
69-4350-00
3 hp Pneumatic Modec Straight Drive Motor w/Speed Control & Chicago Fitting
No handle (Requires ACM Module)
69-4362-00
4 hp Pneumatic Modec Motor Straight w/Speed Control & Chicago Fitting
No handle (Requires ACM Module)
69-4355-00
4 hp Pneumatic Modec Motor Straight w/Control Handle, Speed Control, Oiler &
Chicago Fitting
69-4356-00
3 hp Reversible Right Angle Pneumatic Motor w/Handle
69-4353-01
230V 1-Phase EPD Electric Power Drive-MDSF
69-4357-01
220-480V 3-Phase EPD Electric Power Drive-MDSF
69-4357-03
Universal Hydraulic Drive Motor
69-4358-00
Right Angle Adapter Head for Modec Straight Air Motors
69-4359-00
Eibenstock HD Electric Drive-110V, MDSF
69-4340-00
Eibenstock HD Electric Drive-220V, MDSF
69-4341-00
Eibenstock HD Electric Drive-110V with remote pendant (requires controller box)
69-4342-00
Eibenstock HD Electric Drive-220V with remote pendant (requires controller box)
69-4343-00
Eibenstock HD 110v with remote pendant, electric remote trip, controller box
69-4344-00
Eibenstock HD 220v with remote pendant, electric remote trip, controller box
Multiple drive options are available
for DynaPrep MDSF
DynaPrep MDSF Tool-Free
6B Spline Drive Pinion
69-4345-00
Eibenstock Legacy Drill-style Electric Drive Assembly-110V, LCSF
SPG-489-4110
Eibenstock Legacy Drill-style Electric Drive Assembly-220V, LCSF
SPG-489-4220
DynaPrep MDSF Pinion Drive
½in (12.7 mm) square and advanced heavy duty 6B splined pinion drives are
responsible for applying power with their stronger, heat treated gear sets.
DESCRIPTION
MOUNT
Legacy Pinion Standard
1/2in Female to 6b Spline Male Adapter
CODE
½in (12.7 mm) Square
Spline Drive Pinion Standard (Tool Free)
Spline Drive Pinion Front Drive (Tool Free)
6B Spline
969 448 001
PART #
69-4480-01
969 303 700
69-3037-00
969 448 201
69-4482-01
969 448 101
69-4481-01
DynaPrep MDSF Trip Feed
Dual pin trip design eliminates
star wheel timing
Advanced dual pin design that eliminates the need to time the starwheel
prevents crashes and is engineered to accommodate optional pneumatic and
electric powered remote trip control.
DESCRIPTION
PART #
Manual Trip All slide sets. (No post)
30 |
69-3018-00
Pneumatic Trip, All slide sets. ( No Post)
69-4741-00
Electric Trip
69-3084-00
Trip Bar/Post Positioning 6-24in (For 1.5in and 2.5in slides)
69-0071-00
Trip Bar/Post Positioning 28-60in (For 1.5in and 2.5in slides)
69-0232-00
Trip mounting screw required for all trip posts
90-1010-16
Trip extension Adapter for (5.50in slide assembly)
69-3019-00
Trip Assembly, OD Tracking 12-60in
69-4744-01
Mechanical counter assembly for EICC system; Not included with Bridge
69-4743-00
Dual Trip Assembly. Required when Flange Facing with LCSF Bridgeslide
69-3046-00
Pneumatic Trip assembly
for remote operation
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
DynaPrep MDSF Accessories
DynaPrep MDSF Tool Slide Options
Groundbreaking design with multiple patented features including Rapid Adjust &
Micro Adjust tool depth, MDSF tool slides are available in standard and high feed
models plus dedicated standard and deep counterboring slides.
DESCRIPTION
PART #
Low Clearance Cutting & Beveling Worm Slide Kit* .003in Feed & 1.5in Stroke.
Includes (2) 69-4615-03 Slides & Double Bevel Cover.
69-5215-03
Standard Cutting & Beveling Worm Slide Kit* .003in Feed & 2.5in Stroke. Includes
(2) 69-4625-03 Slides & Double Bevel Cover.
69-5225-03
Extended Cutting & Beveling Worm Slide Kit* .003in Feed & 5.5in Stroke. Includes
69-3019-00 trip extension, (2) 69-4655-03 Slides & Double Bevel Cover.
69-5255-03
Low Clearance Cutting & Beveling Worm Slide Kit* .006in Feed & 1.5in Stroke.
Includes (2) 69-4615-06 Slides & Double Bevel Cover.
69-5215-06
Standard Cutting & Beveling Worm Slide Kit* .006in Feed & 2.5in Stroke. Includes
(2) 69-4625-06 Slides, & Double Bevel Cover
69-5225-06
Extended Cutting & Beveling Worm Slide Kit* .006in Feed & 5.5in Stroke. Includes
69-3019-00 trip extension, (2) 69-4655-06 Slides, & Double Bevel Cover
69-5255-06
OD Tracking Slide Kit. 12-60in Includes (2) 69-4604-01 Slides & (1) 69-4744-01
Spring Trip, 54-60in Extension Leg Sets, Storage Case, Toe Clamps & Hand Tools.
69-5204-01
Deep Counter Bore Slide Assembly. 3in Depth.
69-4605-00
Deep Counter Bore Slide Assembly. 6in Depth.
69-4606-00
Heavy Wall Parting Slide Kit .003in Feed & 3.50in Stroke. Includes Parting Slide &
Trip Adaptor.
69-5235-03
Heavy Wall Parting Slide Kit .006in Feed & 3.50in Stroke. Includes Parting Slide &
Trip Adaptor.
69-5235-06
DynaPrep MDSF 2.5in Stroke Slide
*Trip not included
DynaPrep MDSF Miscellaneous Accessories
Perform casing cutting and more with the line of DynaPrep MDSF Accessories.
DESCRIPTION
CODE
DynaPrep MDSF OD Tracking Slide for
out-of-round pipe
PART #
Axial Adjustment Legs with Removable Shoulders
969 480 700
69-4807-00
Casing Cutter, Internal/External 7-13in
969 481 000
69-4810-00
Dial Indicator Set for LCSF & MDSF Machines
969 308 200
69-3082-00
Button Leg Pad Set
969 480 200
69-4802-00
Extension Leg Assembly (Single Leg)
969 480 000
69-4800-00
Extension Leg Assembly, 54-60in (Single Leg)
969 480 100
69-4801-00
Air Treatment & Control Module
Untreated air can be rough on even the toughest air motors. Wachs ATM Air
Treatment Modules condition and regulate the incoming air to extend motor life.
DESCRIPTION
PART #
Air Control Module & Remote Trip Kit (CE Compliant)
Required for use with "no control handle" air motors
69-4100-01
Air Control Remote
Required for use with "no control handle" air motors.
69-4101-01
Air Treatment Module with Shipping Case (non-CE compliant)
Supersedes P/N (26-407-00).
Required for use with “control handle” air motors only.
69-4102-01
ACM Air Treatment &
Remote Control Module
DynaPrep MDSF Pneumatic Meter-Out Kits
Includes exhaust manifold, speed control and muffler. Controls (meter) the
airflow on the exhaust (out) side to yield high torque, low rpm operation. Where
extra torque and precise speed control at slow speeds is required, consider a
meter-out kit for your air motor. It is the ideal upgrade for machining stainless
steel and other corrosion resistant alloys.
DESCRIPTION
CODE
PART #
3 hp Meter-Out Adapter Kit
969 436 000
69-4360-00
4 hp Meter-Out Adapter Kit
969 436 100
69-4361-00
3hp Meter-Out Adapter Kit
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 31
DynaPrep MDSF Accessories
DynaPrep MDSF Bridge Slide Modules & Templates
For single point beveling applications, counterboring, and flange facing
operations. (MDSF requires 69-5300-00 Adaptor)
DESCRIPTION
PART #
Bridge Slide for SF612/3, SF814/3, & MDSF 612*
60-428-14
Bridge Slide for SF612/3, SF814/3, SF1016/3, MDSF 612, & MDSF 814*
60-428-16
Bridge Slide for SF612/3, SF814/3, SF1016/3, SF1420/3, MDSF 612, MDSF 814, MDSF
1016, & MDSF 1218*
60-428-20
Bridge Slide for SF1824/3, MDSF 1218, MDSF 1420, MDSF 1824
60-428-24
Bridge Slide for SF1824/3, SF2228/3, MDSF 1824 & MDSF 2228
60-428-28
Bridge Slide for SF2632/3, MDSF 2228, & MDSF 2632
60-428-32
Bridge Slide for SF2632/3, SF3036/3, MDSF 2632, & MDSF 3036
60-428-36
Bridge Slide for SF3642/3 & MDSF 3642
60-428-42
Bridge Slide for SF3642/3, SF4248/3, MDSF 3642 & MDSF 4248
60-428-48
37 ½º Bridge Slide Template
53-409-02
30º Bridge Slide Template
53-409-03
20º Bridge Slide Template
53-409-05
10º X 37 ½º Bridge Slide Template
53-409-11
10º X 30º Bridge Template
53-409-12
10 Degree X 20 Degree Bridge Slide Template
53-409-13
LCSF Bridge Slide to MDSF Adapter Kit
Bridge Slide Accessory
69-5300-00
*Includes Storage Case.
DynaPrep MDSF Bridge Slide Tooling
DESCRIPTION
32 |
Bridge Slide Adapter Kit for MDSF
PART #
HSS Standard 3/8 x 3/8in Tool Bit for Single Point Facing, Beveling, Socket Weld
Removal & Flange Facing. For use with SDB 206/412, EP 424, LCSF/3, FF, SWR & SDSF
Machines. (2-piece minimum Order)
52-701-01
Premium coated HSS 3/8 x 3/8in Tool Bit for Single Point Facing, Beveling, Socket
Weld Removal & Flange Facing. For use with SDB 206/412, EP 424, LCSF/3, FF, SWR &
SDSF Machines. (2-piece minimum Order)
52-701-01P
Single Point Tool Holder Kit for Facing & Beveling. Utilizes P/N 81-701-XX HSS &
81-703-XX Carbide Tool Inserts
60-718-00
Single Point Tool Insert (HSS)
81-701-01
Single Point Tool Insert, 10-Pack (HSS)
81-701-10
Single Point Tool Insert (Carbide)
81-703-01
Single Point Tool Insert, 10-Pack (Carbide)
81-703-10
Premium Coated Single Point Tool Insert (HSS)
81-701-00P
Premium Coated Single Point Tool Insert, 10-Pack (Coated HSS)
81-701-10P
HSS 4:1 Taper Counterbore Tool for use with LCSF/3 & EP 424 machines. (2-piece
minimum order)
60-700-04
HSS .094in (3/32in) Radiusing "J" Tool Insert
81-704-01
HSS .125in (1/8in) Radiusing "J" Tool Insert
81-705-01
HSS .188in (3/16in) Radiusing "J" Tool Insert
81-706-01
HSS 6 mm Radiusing "J" Tool Insert
81-707-01
Single Point Tooling available
in 10 packs
HSS DuoEdge Single Point
Tooling Insert
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
DynaPrep MDSF Tooling
DynaPrep MDSF Tooling
HSS blades, carbide Tool insert holders & carbide inserts for straight cut-off
DESCRIPTION
PART #
HSS 3/16in Wide Parting Blade (3- 7/16in Long)
43-711-00
HSS 3/16in Wide Parting Blade (3- 7/16in Long, Premium Coated)
43-711-00P
HSS 3/16in Wide Parting Blade (5in Long)
43-711-01
HSS 3/16in Wide Parting Blade (5in Long, Premium Coated)
43-711-01P
HSS 1/4in Wide Parting Blade (6in Long)
60-711-00
HSS 1/4in Wide Parting Blade (6in Long, Premium Coated)
60-711-00P
3/16in Carbide Parting Tool Kit (Holder, Extractor, (1) 60-717-00 Tool Insert)
60-716-00
3/16in Carbide Tool Insert for Parting
60-717-00
1/4in Carbide Parting Tool Kit (Holder, Extractor, (1) 60-715-00 Tool Insert)
60-714-00
1/4in Carbide Tool Insert for Parting
60-715-00
Heavy Wall Carbide Insert Tooling Kit
Includes Insert Holder, (1) (60-713-00) .313in Insert & Insert Extractor
60-712-00
Carbide Cutting Tool Insert, .313in wide
Used with 60-712-00 Tool Insert Holder Kit. (2-piece minimum order)
60-713-00
.314 Heavy Wall Carbide Tooling Kit. Includes (1) 10in long Holder (69-7012-01), (1)
.314in wide Tool Insert (69-7013-00), & (1) Extractor (60-712-02)
69-7012-00
Tool Insert, .314 Wide
69-7013-00
Tool Insert, 10-Pack .314 Wide Heavy Wall
69-7013-10
.374 Heavy Wall Carbide Tooling Kit. Includes (1) 10in long Holder (69-7012-01), (1)
.374in wide Tool Insert (69-7014-00), & (1) Extractor (60-712-02)
69-7112-00
Tool Insert, .374 Wide
69-7014-00
Tool Insert, 10-Pack .374 Wide Heavy Wall
69-7014-10
DuoEdge HSS Tool Insert 10-Pack
81-701-10
DuoEdge Carbide Tool Insert 10-Pack
81-703-10
DuoEdge Triple Point Tool Insert
56-710-00
DuoEdge 30º Inside Bevel
Tool Holder & Tool
DuoEdge Triple Point Insert
Consult the factory for other applications or custom tooling.
Bevel, Counterbore & Flange Facing Tool Insert Holder Kits
(Each kit includes insert holder, insert screws, insert wrench, & storage container)
DESCRIPTION
PART #
Tool Holder Kit, 37.5-Deg. Inside Bevel
69-7002-03
Tool Holder Kit, 37.5 Deg. Outside Bevel
69-7003-03
Tool Holder Kit, 30-Deg. Inside Bevel
69-7004-02
Tool Holder Kit, 30 Deg. Outside Bevel
69-7005-02
Tool Holder Kit, 10 x 37.5 Degree Compound Inside Bevel
Utilizes 69-7008-02 Tool Insert
69-7008-01
Tool Holder Kit, 10 x 37.5 Degree Compound Outside Bevel
Utilizes 69-7009-02 Tool Insert
69-7009-01
Tool Holder Kit, 10-30 Deg. Compound Inside Bevel
69-7020-01
Tool Holder Kit, 4:1 Taper Counterbore
Utilizes 81-701-XX HSS & 81-703-XX Carbide Tool Inserts
69-7007-00
Tool Holder Kit, 30 Degree Single Point Counterbore
Utilizes 81-701-XX HSS & 81-703-XX Carbide Tool Inserts
69-7007-01
Single Point Tool Holder Kit for Facing & Beveling
Utilizes P/N 81-701-XX HSS & 81-703-XX Carbide Tool Inserts
60-718-00
Tool Holder Kit, Flange Facing. Utilizes 56-710-00 Tool Insert
69-7010-00
Tool Holder Kit, Counterbore.
60-708-00
DuoEdge J-prep Bevel Tool Insert
81-707-01
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
DuoEdge 37 ½º Outside Bevel
Tool Holder & Tool
| [email protected] | ehwachs.com | 33
DynaPrep MDSF Tooling
DynaPrep MDSF Bevel, Counterbore & Flange Facing Inserts
The industry’s most innovative split frame deserves the most advanced tooling.
DESCRIPTION
PART #
Tool Insert for 30 & 37.5 Degree Inside Bevel
69-7002-02
Tool Insert for 30 & 37.5 Degree Outside Bevel
69-7003-02
Tool Insert for 10 x 37.5 Degree Inside Compound Bevel
69-7008-02
Tool Insert for 10 x 37.5 Degree Outside Compound Bevel
69-7009-02
Tool Insert, 10-Deg. x 30-Deg. Inside Comp. Bevel
69-7020-00
Single Point Tool Insert (HSS)
Single Point Tool Insert, 10-Pack (HSS)
DuoEdge Tooling 37 ½º Outside Bevel
81-701-01
81-701-10
Premium Coated Single Point Tool Insert (HSS)
81-701-00P
Premium Coated Single Point Tool Insert, 10-Pack (Coated HSS)
81-701-10P
Single Point Tool Insert (Carbide)
81-703-01
Single Point Tool Insert, 10-Pack (Carbide)
81-703-10
HSS .094in (3/32in) Radiusing "J" Tool Insert
81-704-01
HSS .125in (1/8in) Radiusing "J" Tool Insert
81-705-01
HSS .188in (3/16in) Radiusing "J" Tool Insert
81-706-01
HSS 6 mm Radiusing "J" Tool Insert
81-707-01
HSS Tool Insert for Flange Facing (3 Cutting Tips, High and Low Range)
56-710-00
DuoEdge Tooling Single Point Insert
Consult the factory for other applications or custom tooling.
DynaPrep MDSF Single Bevel Form Tools*
DESCRIPTION
PART #
HSS 37 ½° Inside Bevel Tool (3 1/8in long)
43-703-05
HSS 37 ½° Outside Bevel Tool (3 1/8in long)
43-708-05
HSS 37 ½° Double Bevel Tool (3 1/8in long)
43-710-05
HSS 37 ½° Inside Bevel Tool (5in long)
53-703-00
HSS 37 ½° Inside Bevel Tool (5in long), Premium Coated
53-703-00P
HSS 37 ½° Outside Bevel Tool (5in long)
43-708-06
HSS 37 ½° Double Bevel Tool (5in Long)
43-710-06
HSS 30° Inside Bevel Tool (3 1/8in long)
43-702-05
HSS 30° Outside Bevel Tool (3 1/8in long)
43-707-05
HSS 30° Double Bevel Tool (3 1/8in long)
43-709-05
HSS 30° Inside Bevel Tool (5in long)
53-703-01
HSS 30° Inside Bevel Tool (5in long). Premium Coated
53-703-01P
HSS 30° Outside Bevel Tool (5in long)
43-707-06
HSS 30° Double Bevel Tool (5in long)
43-709-06
HSS 45° Inside Bevel Tool (5in long)
60-719-00
HSS 45° Outside Bevel Tool (5in long)
60-720-00
HSS 60° Inside Bevel Tool (5in long)
60-719-01
HSS 60° Outside Bevel Tool (5in long)
60-720-01
Single Bevel Form Tool for DynaPrep
MDSF
DynaPrep MDSF Compound Bevel Form Tools*
DESCRIPTION
PART #
HSS 10° x 37 ½° Inside Bevel Tool (4in Long)
43-712-01
HSS 10° x 37 ½° Outside Bevel Tool (4in Long)
43-712-02
HSS 10° x 37 ½° Inside Bevel Tool, 5in long
53-705-00
HSS 10° x 30° Inside Bevel Tool, 5in long
53-704-00
Compound Bevel Form Tool
for DynaPrep MDSF
*2-Piece minimum order required
34 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
DynaPrep
MDSF Casing Cutting
Simultaneously cuts and
bevels casing
Lightweight, the ECC can work
inverted for a closer cut.
EICC Casing Cutter used for
wellhead completion
External / Internal Casing Cutting
Wachs proven DynaPrep MDSF split frame technology is the base platform for
our casing cutting solutions, designed to cut a wide range of casing conductors
externally above the wellhead and internally below the external cut.
The ECC split frame mounts around the exposed casing OD above the wellhead
and simultaneously cuts and chamfers prior to fitting the BOP. The Wachs
External-Internal Casing Cutter (EICC) module kit accommodates a wide range of
casing diameters above the wellhead and ID cuts with chamfering below.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 35
SECTION
ECC
External
titleCasing Cutter Kits
Precision External Cutting
E.H. Wachs ECC External Casing Cutter Kit utilizes Wachs proven DynaPrep MDSF
split frame technology to cut a wide range of casing conductors externally above
the wellhead. The ECC split frame mounts around the exposed casing OD above
the wellhead and simultaneously cuts and chamfers prior to fitting the BOP. Ring
sizes are available for most grades and weights of the exposed external casing (or
drive pipe/conductor) up to a 26in (660 mm) diameter.
The ECC is based on Wachs proven split frame technology and takes advantage of
the wide range of standard Genuine Wachs Tooling, It requires minimal axial and
radial clearances, and is available with pneumatic or hydraulic drive. Remote hand
held controls are optionally available for pneumatic powered machines.
Simultaneously cuts & bevels casing
ECC kits are available in 6 standard ring sizes, featuring interchangeable tool
slides and machine drives to cut and bevel all wellhead casing grades, sizes and
weights from 4 ½in to 26in OD (with larger sizes available by special order). The
ECC is portable, compact, lightweight and requires minimal axial and radial
clearance. A single operator can setup and machine the casing for minimal open
time.
ECC External Casing Cutter Features
• External casing (drive pipe/conductor) cutting and beveling up
to a 26in (660 mm) diameter
• Utilizes standard Wachs Genuine Tooling for severing and chamfering
• Based on Wachs field proven Split Frame technology
• Requires minimal axial and radial clearances; hydraulic or pneumatic drive
Specifications
Standard Equipment
Cutting Tool Surface Speed:
60 ft. per minute (18 mpm)
• Self Squaring Mounting System
• Fitted Storage Case
• Operating Manuals & Tools
Machine Drive : Pneumatic, Hydraulic
Air Requirements:
70 cfm @ 80-100 psi (2cmm @ 5.6-7 Bar)
Hydraulic Requirements:
8 gpm @ 1500 psi (30 lpm @ 103 Bar)
ECC can be used inverted for cut lines
close to the flange
Optional Equipment
• Extension legs
• Tooling (standard and custom)
Feed Method: Star wheel feed
Feed Rate: Fixed @.0026in per
revolution (starwheel)
ECC low clearance design fits into tight
operating envelope
26IN (660 MM)
24IN (610 MM)
20IN (508 MM)
18-5/8IN (473 MM)
16IN (406 MM)
13-3/8IN (340 MM)
11 ¾IN (298 MM)
10 ¾IN (273 MM)
9-5/8IN (244 MM)
8-5/8IN (219 MM)
7-5/8IN (194 MM)
7IN (178 MM)
6-5/8IN (168 MM)
5 ½IN (140 MM)
5IN (127 MM)
4 ½IN (114 MM)
CASING SIZE
Casing/Conductor Cutting Range Chart
ECC SF8
ECC SF10
ECC SF14
ECC SF20
ECC SF26
36 |
Dedicated DuoEdge Casing Cutting
Tool Holder & Insert
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION
EICC
External
title/ Internal Casing Cutter Kits
External / Internal Precision Cutting
E.H. Wachs External/Internal Casing Cutter (EICC) module kit accommodates a
wide range of casing diameters above the wellhead and ID cuts below. Splitting
to mount around the casing OD above the wellhead, the MDSF split frame serves
as the foundation of the EICC. Requiring minimum axial and radial clearance, the
EICC can be setup and will cut casing above the wellhead in less than 30 minutes.
An internal parting and bevel attachment mounts to the LCSF or DynaPrep MDSF
rotating ring for cutting and/or beveling the internal casing below the wellhead.
Because of its ability to cut at various depths, the time the wellhead must remain
open is greatly reduced.
Size range includes most popular
casing conductor sizes
Features
•
•
•
•
•
Cuts up to 7in through 13 3/8in API casing.
Utilizes standard Wachs Genuine Tooling for external severing and chamfering
Optional specialized casing cutter tooling holder and inserts available
Based on the Wachs field proven LCSF & DynaPrep MDSF split frame
Requires minimal axial and radial clearances; requires reversible pneumatic
drive motor
SPECIFICATIONS
Mounting System
Three-leg, universal chuck.
Tool Slides
Standard (7in–9 5/8in) extended range 10 ¾in–13 3/8in mechanical
starwheel feed.
Counter
Mechanical/rotation.
Tooling
Insert & holder/chamfer.
Feed Rate
.004in (0.1016 mm) per revolution
Power
Pneumatic
Weight
150 lb. (69kg.)
EICC Internal Casing Cutter used for
wellhead completion
Machining Capacity
COMPATIBLE
SPLIT FRAME
OD CASING SIZE
SPLIT FRAME SIZE
PART #
Model 610
6-10in (152.4-254 mm)
Model 814
8-14in (203.2-355.6 mm)
60-4001-1431
10-16in (254-406.4 mm)
60-4001-1631
14-20in (355.6-508 mm)
60-4001-2031
7in – 9 5/8in
(177.8 – 244.475 mm)
Model 1016
Model 1420
60-4001-1031
Extends range of 60-4001-xxxx EICC system with slides and extension legs to
allow internal cuts on 10 ¾in-13 3/8in casing. Bridge & Drive Tube not included
Model 610
Model 612
10 ¾in – 13 3/8in
(273 – 339.7 mm)
Model 814
60-4001-01
6-10in (152.4-254 mm)
60-4002-1031
6-12in (152.4-304.8 mm)
60-4002-1231
8-14in (203.2-355.6 mm)
60-4002-1431
Model 1016
10-16in (254-406.4 mm)
60-4002-1631
Model 1420
14-20in (355.6-508 mm)
60-4002-2031
Extends range of 60-4002-xxxx EICC system with slides and extension legs to
allow internal cuts on 7-9 5/8in casing. Bridge & Drive Tube not included
Internal cutting module lowered
to cutting depth
60-4002-01
26IN (660 MM)
24IN (610 MM)
20IN (508 MM)
18 5/8IN (473 MM)
16IN (406 MM)
13 3/8IN (340 MM)
11 ¾IN (298 MM)
10 ¾IN (273 MM)
9 5/8IN (244 MM)
8 5/8IN (219 MM)
7 5/8IN (194 MM)
7IN (178 MM)
6 5/8IN (168 MM)
5 ½IN (140 MM)
5IN (127 MM)
CASING SIZE
4 ½IN (114 MM)
Casing/Conductor Cutting Range Chart
7in - 9 5/8in
10in - 13 3/8in
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
MDSF EICC Internal Cut
| [email protected] | ehwachs.com | 37
SECTION title
ECC/EICC
Casing Cutter Accessories
EICC Kits, Accessories & Motors
DESCRIPTION
PART #
EICC Casing Cutting System for MDSF 814 Machine.
Includes:
• External/internal mount for cutting 7in, 7- 5/8in, 8- 5/8in and 9- 5/8in casing
• Complete with drive tube (adjustable cut depth from 6-31in)
• Cutting head
• Mounting chuck with extension legs to cover ID range
• Drive tube-mounting adapter (Bridge mounts to MDSF 814 machine)
• 2 parting blades
• 30 degree deburring tool
• Operating tools
• Shipping box
• Manual.
69-4815-14
7in through 9- 5/8in Slide Assembly
60-4005-01
9- 5/8in through 13-3/8in Slide Assembly
60-4005-02
Extension Leg Assembly to mount EICC clamping chuck into 7in, 7- 5/8in, 8- 5/8in
and 9- 5/8in casing
60-4006-01
Extension Leg Assembly to mount EICC clamping chuck into 10 ¾in, 11 ¾in and
13-3/8in casing
60-4006-02
LCSF 610 EICC Bridge Assembly
60-4007-10
LCSF 612 EICC Bridge Assembly
60-4007-12
LCSF 814 EICC Bridge Assembly
60-4007-14
LCSF 1016 EICC Bridge Assembly
60-4007-16
LCSF 1420 EICC Bridge Assembly
60-4007-20
Mechanical counter assembly for EICC system. Counter cam not supplied with this
assembly.
60-4008-01
31in Drive Tube Assembly
60-4009-31
42in Drive Tube Assembly
60-4009-42
48in Drive Tube Assembly
60-4009-48
54in Drive Tube Assembly
60-4009-54
Heavy Duty Right Angle Cleco 2 ½ hp Reversible Air Motor Assembly w/Oiler &
Speed Control.
60-4010-01
Universal Wellhead Adapter
60-4011-03
Wellhead Adapter for EICC system. Requires customer supplied CAD model of
wellhead. P/N will be assigned after review of the application and wellhead
design
60-4011-X1
Wellhead Adapter for EICC system. P/N will be assigned after review of the
application and wellhead design
60-4011-X2
HSS Severing Tool for EICC system. (2) severing tools required per machine for use.
(2-piece minimum order)
60-7000-01
HSS 20 Degree OD Bevel Tool. 70 degree bevel when measured from casing
centerline. (2-piece minimum order)
60-7001-20
HSS 30 Degree OD Bevel Tool. 60 degree bevel when measured from casing
centerline. (2-piece minimum order)
60-7001-30
EICC Bridge Assembly
Universal Wellhead Adapter
DuoEdge 45º Casing Bevel
Tool Holder & Insert
*MDSF 814 machine with front pinion and air motor ordered separately*
Casing Cutting Tools
DESCRIPTION
38 |
PART #
Tool Holder Kit, 45 Degree Casing Bevel
69-7015-00
Tool Holder Kit, 60 Degree Casing Bevel
69-7016-00
Tool Insert, 45 Degree Casing Inside Bevel
69-7017-00
Tool Insert, 60 Degree Casing Inside Bevel
69-7018-00
DuoEdge 60º Casing Bevel
Tool Holder & Insert
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
LDSF Large Diameter Split Frame
Four standard LDSF sizes cover
60-120in (DN1500-3000)
LDSF splits into quadrants for setup,
transport & storage
LDSF standard dual hydraulic drive
motors & dual pinion housings
Designed for Large Diameter Pipes & Vessels
E.H. Wachs LDSF Large Diameter Split Frame is designed for cold cutting,
beveling, facing and counterboring on large diameter pipes, vessels and flanges.
Engineered to incorporate multiple advancements, it’s designed to be stronger,
faster to set up, faster to operate, and even more versatile than our previous
HDSF models.
Picking up where our DynaPrep MDSF split frames leave off, four standard
LDSF sizes cover a range from 60-120in OD (DN1500-DN3000). New modules for
machining heavy wall up to 6in (152.4mm) and a new, more versatile profile slide
kit for single pointing makes the LDSF the most versatile machine in its category.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 39
LDSF Split Frame
Hydraulic
HPU
HYDRAULIC
POWER UNIT
OD TRACKING
SPRING SLIDES
HEAVY WALL
BASE SLIDE
PROFILE
SLIDE
TEMPLATE
FORM
TOOL
DUOEDGE
INSERT TOOLING
PARTING
SLIDE
40 |
PIVOT
TOOL SLIDE
PROFILE
TOOL SLIDE
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
LDSF Split Frame Overview
Splits Into Quadrants for Easy Installation
Ideal for Vessels & Steam Generator Replacement (SGR)
•
•
•
•
•
•
•
•
•
•
•
Designed for large and very large diameter pipes and vessels
Four standard LDSF sizes cover a 60in to 120in OD range (DN1500-3000)
15in (381 mm) clamping diameter range across four standard LDSF models
30 in (762 mm) diametrical machining range including clamping leg and tool
slide stroke
Splits into quadrants for easier storage, transport and set-up
All steel construction for durability and rigidity
Common size, fully captivated fasteners used throughout
Quick release, adjustable height setup legs, 3 per quadrant
Self squaring mounting system features axially micro adjustable clamping legs
Rigging blocks with lifting eyes allow horizontal or vertical lifting
Multiple setup configurations for vertical or horizontal operation
LDSF Large Diameter Split Frame
The internal, full bearing construction contributes to the LDSF’s smooth operation
and long service life. Spring loaded OD tracking slides for irregularly shaped or
out-of-round pipe and vessels are standard, and allow the tooling to maintain
continuous contact, producing precision weld preps with consistent lands.
The LDSF takes corrosion protection to a new level with virtually every surface
treated. Its attractive red powder coated finish proudly reflects E.H. Wachs
famous red and black corporate colors.
LDSF Split Frame
New modules and kits broaden the versatility of the LDSF. Pivot Slide and Profile
Slide kits allow for for deep counterboring and heavy wall (up to 6in or 152mm)
single point machining and profiling. A new flange facing adapter kit allows the
LDSF to perform facing on very large diameter flanges. A new double parting kit
allows for faster severing on even the heaviest wall or high alloy materials.
Additional Features:
•
•
•
•
•
•
•
•
•
•
Reinforcing stiffener blocks at the split lines offer increased rigidity
Hinged open/close mechanism to simplify machine mounting
Frame fastening swing bolts holds ring frames in place during assembly
Dual hydraulic drive motors require less clearance than one large motor
Dual drive reduces gear tooth loading for greater durability
Drive motors utilize Wachs universal quick mount drive assembly
Fully adjustable mounting legs replace traditional bolt on spacer feet
Modular leg assemblies offer both ID and OD clamping options
Designed to use a minimum number of hand tools
Spring loaded trip design eliminates feed crashes
Swing bolts & hinge mechanism
speeds assembly & mounting
Standard equipment:
•
•
•
•
•
•
•
•
•
Dual hydraulic drive motors
Heavy duty OD tracking tool slides
Self re-setting trip assembly
Lifting eyes for vertical or horizontal mounting
Ratcheting hinge mechanism for opening & closing
Self squaring mounting system with axially adjustable clamping legs
Sealed dual pinion housings
Custom wood storage case & quadrant end protectors
Operating hand tools and manual
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
LDSF includes OD Tracking Slides
as standard equipment
| [email protected] | ehwachs.com | 41
LDSF Split Frame Specifications
7.5in*
(190.5mm)
Minimum Parting
Clearance
Cutline
A
B
C
D
10.75in
(273.1 mm)
13in
(330.2 mm)
SPECIFICATIONS
Dimension “A - B”
Machine capacity range (Nominal
Pipe Size)
Dimension “C” pinion clearance
LDSF 75
LDSF 90
LDSF 105
LDSF 120
60-75 in
75-90 in
90-105 in
105-120 in
(1524-1905mm)
(1905-2286mm)
(2286-2667mm)
(2667-3048mm)
99 in
114 in
129 in
144 in
(2515 mm)
(2896 mm)
(3277 mm)
(3658 mm)
Dimension “D” Standard
OD Tracking slide clearance
111 in
126 in
141 in
156 in
(2820 mm)
(3200 mm)
(3581 mm)
(3962 mm)
Dimension “D” Optional
Heavy Wall Base Slide clearance
117 in
132 in
147 in
162 in
(2972 mm)
(3353 mm)
(3734 mm)
(4115 mm)
Machine height
13 in* (330.2 mm*)
Hydraulic motor height
10.7** (271.8 mm**)
Cutting tool surface speed
Adjustable, 60 surface ft/min (18.28 m/min)
Hydraulic power requirements
14 gpm @ 1800 psi (53 lpm @ 124 BAR)
Feed Methods
Mechanical Starwheel or Cable feed
0.0031 in (0.0787 mm) per trip w/ OD Tracking Slide
Feed Rates
0.003846 in (0.09769 mm) per trip w/ Heavy Wall Base Slide
0.001 to 0.006 in (0.0254 to 0.1524 mm) per trip w/ axial operations (adjustable)
* Minimum clearance shown is with stiffening blocks removed.
** Standard drive motor configuration. Reduced clearance options available.
42 |
Construction:
Optional equipment:
•
•
•
•
•
•
•
•
•
•
•
Alloy steel stationary and rotating rings
Alloy mounting legs
High capacity bearings
Dual heavy duty pinion housings
Ratcheting hinge mechanism
Stainless steel, nickel plating and powder coating for
corrosion resistance
Base slide kit
Pivot slide kit*
Profile slide kit*
Flange facing adapter kit
Genuine Wachs Tooling
*Requires base slide kit
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
LDSF Split Frame Tool Slides
OD Tracking Slide (Standard, included with LDSF)
Standard equipment with the LDSF, the OD Tracking Slide is extremely versatile
and suitable for typical applications including parting and beveling, and includes
spring loaded trips to eliminate feed crashes. Utilizes standard Legacy and
DynaPrep MDSF tooling.
OD Tracking Slide
Heavy Wall Kits
Pivot Slide Kit
The LDSF Pivot Slide Kit is designed for ID or OD turning, facing and beveling. It’s
ideal for large diameter vessels, including steam generators, used in oil and gas
and power generation applications. Used for extra heavy wall applications (up to
6in) with greater metal removal requirements on ID and OD profiles.
Profile Slide Kit
The LDSF Profile Slide Kit is a multipurpose slide that can be configured to bevel
heavy wall pipe and vessels and face large diameter flanges. The Profile Slide
utilizes standard and custom made interchangeable templates to perform precise
compound bevels.
Pivot Slide Kit
Parting Slide Kit
The LDSF Parting Kit features digital read out (DRO) for precise radial position
indication. This module is designed for parting and beveling configurations.
Heavy Wall Base Slide
The LDSF Heavy Wall Base Slide serves as the mounting platform for the Parting
Kit, Pivot Slide and Profile Slide Kits.
DESCRIPTION
PART #
Pivot Slide Kit*
12-042-4442-00
Profile Slide Kit*
12-042-4443-00
Template for Profile Slide Kit**
12-042-4445-00
Parting Kit*
12-042-4441-01
Heavy Wall Base Slide
12-042-4440-00
Profile Slide Kit
*Requires mounting base 12-042-4440-00, sold separately.
**Requires mounting base 12-042-4440-00 and 12-042-4443-00 Profile Slide, sold separately.
Parting Kit
(HOLDER
INCLUDES
INSERT
AND
Heavy Wall InsertINSERT
Holders
(includes
insert
screws
andSCREWS
wrench)
HOLDERS
(HOLDER
INCLUDES
INSERT
SCREWS
AND WRENCH)
WRENCH)
INSERT
HOLDERS
12-042-7010-00
12-042-7010-00
12-042-7020-00
12-042-7020-00
B
A
B
A
12-042-7021-00
12-042-7021-00
12-042-7030-00
12-042-7030-00
69-7008-01
69-7008-01
69-7020-01
69-7020-01
12-042-7001-00
12-042-7001-00
69-7012-01
69-7012-01
A
A
12-042-7011-00
12-042-7011-00
12-042-7031-00
12-042-7031-00
B
B
12-042-7022-00
12-042-7022-00
B
B
A
A
B
B
A
A
A
A
D
D
12-042-7012-00
12-042-7012-00
12-042-7023-00
12-042-7023-00
C
C
D
D
A
A
B
B
Heavy Wall Insert Tooling
A
A
B
B
12-042-7710-10
12-042-7710-10
(10-pack)
(10-pack)
12-042-7711-10
12-042-7711-10
(10-pack)
(10-pack)
Heavy Wall Base Slide
C
C
D
D
E
E
FF
G
G
INSERTS
INSERTS
12-042-7730-10
12-042-7730-10
(record 10-pack)
10-pack)
(record
12-042-7731-10
12-042-7731-10
(facing 10-pack)
10-pack)
(facing
E
E
69-7008-02
69-7008-02 (10/37.5º)
(10/37.5º)
FF
69-7020-02
69-7020-02 (10/30º)
(10/30º)
G
G
H
H
JJ
H
H
JJ
12-042-7701-10
12-042-7701-10
(9mm 354gr
354gr 10-pack)
10-pack)
(9mm
69-7013-10
69-7013-10
(8mm
(8mm 328gr
328gr 10-pack)
10-pack)
69-7014-10
69-7014-10
(9mm
328gr
(9mm 328gr 10-pack)
10-pack)
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Template for Profile Slide Kit
| [email protected] | ehwachs.com | 43
SECTION
LDSF
Tooling
Split
title
Frame
Kits Heavy Wall Kits
3
1 PARTING LINE
4in
MAX
2
LDSF 6in Wall Tooling Setup
6in MAX
12-042-5701-00
2
8in
MAX
Heavy Wall Base Slide
8in
MAX
O.D.
DESCRIPTION
PART #
ALL
(2) BASE SLIDE KIT
12-042-4500-00
ALL
FEED TRIP KIT
12-042-4506-00
1
PARTING KIT
12-042-4501-00
2
PIVOT SLIDE KIT
12-042-4502-00
3
PROFILE SLIDE KIT
12-042-4503-00
Parting Kit
6in MAX
3
1 PARTING LINE
2
4in MAX
DESCRIPTION
4in
MAX
2
Pivot Slide Kit
12-042-5702-00
2in
MAX
4in
MAX
LDSF 4in Wall Tooling Setup
PART #
ALL
(2) BASE SLIDE KIT
12-042-4500-00
ALL
FEED TRIP KIT
12-042-4506-00
1
PARTING KIT
12-042-4501-00
PROFILE SLIDE KIT
12-042-4503-00
2,3
O.D.
4in MAX
Profile Slide Kit
LDSF Form Tool Adapter Setup
12-042-5703-00
DESCRIPTION
2
1
3
PARTING LINE
2
1,3
.87in
2 1/2in MAX
2
2 1/4in
MAX.
2 1/2in MAX
PART #
PROFILE SLIDE KIT
12-042-4503-00
FORM TOOL ADAPTER
12-042-5703-00
* Requires 4in Wall Kit 12-042-5702-00
Feed Trip Kit
O.D.
2 1/2in
LDSF Flange Facing Adapter
Form Tool Adapter Kit
12-042-5704-00
3
2
DESCRIPTION
6in MAX
1
O.D.
15in MAX
ALL
FLANGE FACING
ADAPTER KIT
PART #
12-042-5704-00
* Requires 4in Wall Kit 12-042-5702-00
Flange Face Adapter Kit
44 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
TRAV-L-CUTTER
Pipe Cutter
Horizontal & vertical cutting
Fast & accurate
cutting & beveling
Add mounting chain sections to fit
larger diameters
Cold Cutting, Compact Design, Easy Set-Up
The Wachs Trav-L-Cutter is a portable milling machine capable of cold cutting
and beveling simultaneously on all machinable pipe materials, pipe schedules and
pipe sizes from OD 6in - 72in (152.4-1829 mm).
Mounted by its own tensioning chain, the Trav-L-Cutter drives itself around
the pipe as it machines. For larger diameter pipe or vessels, simply add more
drive chain sections. For greater accuracy specify the Trav-L-Cutter Guide Track.
Available with pneumatic (Model E) and hydraulic (Model HE) drive.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 45
SECTION title
TRAV-L-CUTTER
Overview
Portable Milling Machines
•
•
•
•
•
Safe cold cutting
Simultaneous cutting and beveling
Compact design, easy set-up
Horizontal and vertical cutting
Wide dimension range
Fast & Accurate
Wachs high-performance cutters remove 3/16in (4.8 mm) of metal while cutting,
leaving the pipe end with a smooth, machined finish. The chain feed system
maintains continuous out-of-round compensation while providing constant
drive under all conditions for accurate cuts. By using an optional guide track
and special guide track wheels, higher accuracy can be maintained. This cutting
method facilitates section removal in the field where new sections, precut by the
same method, can be easily dropped into place.
Model HE Hydraulic
Operates Anywhere
The Trav-L-Cutter operates on horizontal or vertical pipe, in the field or the shop.
Machines Most Materials
Materials such as carbon steel, ductile iron, cast iron and most alloys in all
pipe sizes from 6in to 72in (152.4-1829 mm) can be cold cut and beveled
simultaneously.
Corrosion Resistance
Hydraulic models offer the inherent advantages of a completely sealed and
self-lubricating closed loop system. The Model HE is particularly suited to field
machining operations under the type of hostile conditions often found on
offshore drilling rigs, pipelines and other construction work.
Trav-L-Cutter shown in
steel storage case
Both the HE and E models feature corrosion resistant components including
stainless steel, hi-spec bearings and anti-corrosive finishes.
TRAV-L-CUTTER
Model HE Hydraulic Trav-L-Cutter
suitable for full immersion
PIPE
Chain Feed
First generation Trav-L-Cutter
photo circa 1952
46 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
TRAV-L-CUTTER
Specifications
SPECIFICATIONS
Machining capacity
6in - 72in (152-1829 mm)
Cutter drive
Pneumatic: 2.9 kW (4 hp) governed air motor coupled with worm
gearbox.
Hydraulic: As above, with hydraulic motor.
Cutter speed
Pneumatic: Adjustable from 35-55 rpm for use on work-hardened alloys.
Hydraulic: Adjustable from 0-60 rpm.
Feed
• Pneumatic: 0.56 kW (¾ hp) air motor coupled through overload clutch,
gearbox and chain reduction to final machine drive sprocket.
• Hydraulic: 2.9 kW (4 hp) hydraulic motor.
Feed method
Positive, nonslip chain drive
Air requirements
2.8 m³/min (100 cfm at 90 psi)
Hydraulic
requirements
55 l/min (15 gal/min at 1500 psi)
Work speed
• Provides cutting time of 1inch/min of pipe diameter. 10in (254 mm) =
10 minutes.
• Over ½in (12.7 mm) wall as well as most alloys require reduced feed
rate.
Clearance
Radial: 10in - 12in (254-305 mm)
Axial: 20in (508 mm)
Controls
Cutter on-off, feed on-off, with interlock to prevent machine feed unless
cutter is turning, adjustable feed control. Flow control valves (Model
HE only). Separate controls provide adjustable spindle speed and cutter
speed. Forward/reverse valve governs machine travel direction.
Weight
Operating: 97.5 kg (215 lb)
Shipping: 189.6 kg (418 lb)
Finish
Corrosion resistant powder coat
Dimensions (LxWxH)
24 x 20 x 10.75in (61 x 51 x 28 cm)
Model E Pneumatic
Trav-L-Cutter is in use worldwide
Standard Equipment
•
•
•
•
•
•
•
•
•
Air line lubricator (air only)
Filter (air only)
Speed control
Operating manual and isometric parts list
Operating tools
Connecting pins
Basic mounting chain for 6in - 48in (152-1219 mm) diameter pipe
Steel storage case
6ft whip hose without oiler (air only)
Heavy duty steel storage case hinges
open for easy access
Optional Equipment
• Additional chain sections
• Additional cutter blades
• Guide track and wheels to fit all pipe sizes up to 48in (1219 mm) for vertical
cutting multiple pass cutting or high accuracy cutting
• Long cutter spindle for use with grooving cutters
ITEM
MODEL
DRIVETYPE
PIPE OD
CODE
PART #
Trav-L-Cutter
E
Pneumatic
6-72* (152-1829*)
902 000 010
02-000-01
Trav-L-Cutter
HE
Hydraulic
6-72* (152-1829*)
902 000 020
02-000-02
* Standard equipment includes a basic mounting chain for OD 6in - 48in (152-1219 mm) only.
Chain assembly for OD 54- 72in (1371- 1829 mm) sold separately.
Trav-L-Cutter being used for
submarine decommissioning
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 47
SECTION title
TRAV-L-CUTTER
Tooling
Slitting Saw Blades
ITEM
SAW BLADE Ø
Slitting Blade HSS
6in
(152.4 mm)
Slitting Blade HSS*
7in
(177.8 mm)
SAW BLADE FOR PIPE
THICKNESS MATERIALS
3/16in
(4.8 mm)
CODE
PART #
1in
(25.4 mm)
902 601 000
02-601-00
902 602 000
02-602-00
902 603 000
02-603-00
1.5in
(38.1 mm)
Steel
Slitting Blade
HSS**
7in
(177.8 mm)
Slitting Blade HSS
8in
(203.2 mm)
2.125in
(54.0 mm)
902 604 000
02-604-00
6in
(152.4 mm)
1in
(25.4 mm)
902 605 000
02-605-00
1.5in
(38.1 mm)
902 606 000
02-606-00
2.125in
(54.0 mm)
902 607 000
02-607-00
Slitting Blade
Carbide tipped
7in
(177.8 mm)
9/32in
(7.1 mm)
WALL
THICKNESS
MAX.
3/16in
(4.8 mm)
Ductile,
cast iron
8in
(203.2 mm)
Slitting blade
Bevel Cutters
BEVEL
CUTTER Ø
VERSION
BEVEL
CUTTER
THICKNESS
Left hand (inside)
Right hand (outside)
Left hand (inside)
5in
(127.0 mm)
Left hand (inside)
Left hand (inside)
6in
(152.4 mm)
WALL THICKNESS
CODE
MAX.
.75in
(19.05 mm)
902 608 540
02-608-LH
902 608 740
02-608-RH
37.5º
.625in
(15.88 mm)
902 609 540
02-609-LH
902 609 740
02-609-RH
30º
1in
(25.40 mm)
902 610 540
02-610-LH
902 610 740
02-610-RH
37.5º
.875in
(22.23 mm)
902 611 540
02-611-LH
902 611 740
02-611-RH
.75in
(19.05 mm)
Right hand (outside)
PART #
30º
.5in
(12.70 mm)
Right hand (outside)
Right hand (outside)
BEVEL
ANGLE
Slitting blade
Bevel cutter
Saw Blade & Bevel Cutter Combination Options
Example: Cutting and beveling up to .75in (19.05 mm) wall thickness
BLADE
BLADE Ø
BLADE
THICKNESS
BEVEL
ANGLE º
WALL
THICKNESS
MAX.
CODE
PART #
HSS Slitting Blade
6in
(152.4 mm)
.1875in
(4.8 mm)
–
1in
(25.4 mm)
902 601 000
02-601-00
Bevel cutter
Left hand (inside)
5in
(127.0 mm)
.5in
(12.70 mm)
30
.75in
(19.05 mm)
902 608 540
02-608-LH
Bevel cutter
Right hand (outside)
5in
(127.0 mm)
.5in
(12.70 mm)
30
.75in
(19.05 mm)
902 608 740
02-609-RH
Bevel cutter
Example: Cutting and beveling up to 1in (25.4 mm) wall thickness
BLADE
BLADE Ø
BEVEL
ANGLE º
WALL
THICKNESS
MAX.
CODE
PART #
Slitting Blade HSS**
7in
(177.8 mm)
.28in
(7.1 mm)
–
1.5in
(38.1 mm)
902 603 000
02-603-00
Bevel cutter
Left hand (inside)
6in
(152.4 mm)
.75in
(19.05 mm)
30
1in
(25.4 mm)
902 610 540
02-610-LH
Bevel cutter
Right hand (outside)
6in
(152.4 mm)
.75in
(19.05 mm)
30
1in
(25.4 mm)
902 610 740
02-610-RH
–
–
–
–
902 500 030
02-500-03
Spacer Kit 3/16,
11/16, 3/4
*
**
***
48 |
BLADE
THICKNESS
For parting only.
For use with 6in bevel cutter.
Hi-grain carbide is a micrograin carbide with higher strength for tough materials.
Bevel cutter & slitting
saw combination
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
TRAV-L-CUTTER
Accessories
Clamping Chains
ITEM
PIPE OD
CHAIN LENGTH
Clamping chain
CODE
– per linear inch –
Chain assembly
6-48in (152.4-1219.2 mm)
173in (4394 mm)
Chain assembly
54-72in (1371.6-1828.8 mm)
67in (1702 mm)
Connecting pin
PART #
call
call
902 450 480
02-450-48
902 450 720
02-450-72
902 158 000
02-158-00
Guide Tracks
Guide tracks require purchase of guide track wheel (Set of two).
DESCRIPTION
CODE
PART #
DESCRIPTION
CODE
26in (660.4 mm) Track
PART #
902 428 260 02-428-26
Chain assembly & pins
6in (108.3 mm) Track
902 428 060 02-428-06
8in (219.1 mm) Track
902 428 080 02-428-08
28in (711.2 mm) Track
902 428 280 02-428-28
10in (273.1 mm) Track
902 428 100 02-428-10
30in (762.0 mm) Track
902 428 300 02-428-30
12in (323.9 mm) Track
902 428 120 02-428-12
32in (812.8 mm) Track
902 428 320 02-428-32
14in (355.6 mm) Track
902 428 140 02-428-14
34in (863.6 mm) Track
902 428 340 02-428-34
16in (406.4 mm) Track
902 428 160 02-428-16
36in (914.4 mm) Track
902 428 360 02-428-36
18in (457.2 mm) Track
902 428 180 02-428-18
38in (965.2 mm) Track
902 428 380 02-428-38
20in (508.0 mm) Track
902 428 200 02-428-20
40in (1016.0 mm) Track
902 428 400 02-428-40
22in (558.8 mm) Track
902 428 220 02-428-22
42in (1066.8 mm) Track
902 428 420 02-428-42
24in (609.6 mm) Track
902 428 240 02-428-24
48in (1219.2 mm) Track
902 428 480 02-428-48
Set of 2 guide track wheels
902 429 000
02-429-00
Guide track bolt (2 required per guide track)
902 209 000
02-209-00
Guide track
Miscellaneous Accessories & Spare Parts
ITEM
CODE
PART #
Hydraulic hose set 13.9 m (45 ft 5/8in). Includes 4 sets M/F quick
disconnects. For use with Trav-L-Cutter Model HE
902 408 000
02-408-00
Hydraulic female disconnect
909 025 000
09-025-00
Hydraulic male disconnect
909 026 000
09-026-00
Dust cover, plug-cap
909 027 000
09-027-00
Set of 2 guide track wheels
902 429 000
02-429-00
Long cutter spindle*
902 073 020
02-073-02
Spare parts kit**
902 500 010
02-500-01
Spare parts kit with air motor (includes both air motors)**
902 500 020
02-500-02
Spare parts kit for 902 000 040 (atmospheric)**
902 500 040
02-500-04
Chain connecting pin
902 158 000
02-158-00
Steel wedges.
902 175 000
02-175-00
902 626 010
02-MAN-01
Trav-L-Cutter manual.
Electronic version via e-mail available free upon request.
Gasoline Driven
HPU Hydraulic Power Unit
* If purchased in place of standard spindle: add $125.00 to machine price.
** Kit BOM’s subject to change based on current production configuration.
Hydraulic Power Units
For available Hydraulic Power Unit options, see page 76.
Cutting Lubrication KSS-TOP
Cutting lubrication “KSS-TOP”, see page 53.
KSS Top
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SECTION titleSaw
GUILLOTINE
Famous “Wachs Saw” is
used around the world
Unique elliptical stroke
for extended blade life
Goliath Saw shown on
large diameter conductor
Fast Setup & Cutting, both Horizontally or Vertically
E.H. Wachs family of portable Guillotine® pipe saws are designed to cold cut
2in - 32in (DN 50-800) pipe, as well as solids such as bar stock, rails and beams.
Their compact design and easy setup make it the ideal saw for contractors,
pipeline operations, refineries, petrochemical and processing plants and
anywhere a fast, safe cut is needed.
In use virtually everywhere, Wachs Guillotine reciprocating saws are strong yet
light, simple to mount, simple to operate and simply bulletproof. It’s no wonder
that when pipe saws are first mentioned, the “Wachs Saw” is mentioned first.
50 |
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GUILLOTINE Saw
Super C, Model D, Super D, Goliath
•
•
•
•
•
Rugged yet compact design requires minimal clearances
Four models cut from 2in - 32in (DN 50-800)
Fast setup and cutting, both horizontally or vertically
Pneumatic, hydraulic and electric drive options
Optional autofeed and autoclamping on select models
Easy setup, vertical or horizontal
A chain pipe vise clamps the Guillotine Saw to the pipe. The machined cast
iron “V”-saddle base assures square cuts at right angles. It can be mounted on
horizontal as well as vertical piping. Custom bases for unusual workpiece shapes
such as I beams available by special order.
Guillotine Super C
Quick cold cuts, minimal clearance
Wachs Guillotine saws require minimal clearance (the model Super C needs
as little as 1.5in (38.1 mm) on one side of the pipe). All models feature finger
tip feed control. The pipe is cold cut in a matter of minutes. A 6in (152.4 mm)
standard wall steel pipe is cut in only 6 minutes. A 16in (406.4 mm) diameter 0.5in
(12.7 mm) wall steel pipe is cut in about 20 minutes.
Portable, rugged design
The Guillotine Saws combine compact size and light weight with simple, rugged
construction for ease of operation and low maintenance.
Long blade life
The high-speed steel blades are easily changed. The unique Guillotine cutting
action lifts the blade from the cut on the return stroke, extending blade life.
DIMENSIONS
Machine capacity
Solids through
Clearance overall width
(on one side min.)
Weight
(operating / shipping)
Dimension A
Dimension B
Dimension C
Dimension D
Stroke
Shipping dimensions
(estimated)
UNITS
SUPER C
MODEL D
SUPER D
GOLIATH
mm
DN 50-300
DN 150-450
DN 250-600
DN 400-800
inch
2-12
6-18
10-24
16-32
mm
324
473
622
838
inch
12.75
18.625
24.5
33
mm
711 (63.5)
813 (76)
991 (76)
1.676
inch
28 (2.5)
32 (3)
39 (3)
66
kg
52 / 82
154 / 188
234 /281
816.5
lb
115 / 180
340 / 415
515 / 620
1800
mm
596,9
794
972
1676.4
inch
23.5
31.25
38.25
66
mm
323,85
368
368
635
inch
12.75
14.5
14.5
25
mm
800
940
1118
1943
inch
31.5
37
44
76.5
mm
337
476
629
838
inch
13.25
18.75
24.75
33
mm
51
51
102
inch
2
2
4
cm
66 x 74 x 56
160 x 119 x 74
inch
26 x 29 x 22
63 x 47 x 29
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Long blade life
| [email protected] | ehwachs.com | 51
SECTION titleSpecifications
GUILLOTINE
Specifications
Drive options: Pneumatic or hydraulic (Goliath only with hydraulic drive)
Pneumatic drive: 50 ft³/min at 85 psi (1.4 m³/min at 5.0 BAR)
Electric drive: 15 A, 110 or 220 Volt single phase
Hydraulic drive: 10gal/min at 1500 psi (38 l/min at 106 BAR)
Controls: Single crank, manual feed. Motor on-off.
Lubrication: Grease fittings at all wear points
Finish: Powder coat frame with zinc coated bow
Standard equipment
Optional equipment
•
•
•
•
•
• Blades: HSS and carbide blades
(depending on the machine version)
• Control Panel for remote operation
• Autoclamp mechansim
• Autofeed mechanism
• Custom mounting bases
Drive motor (pneumatic or hydraulic)
1 Standard saw blade
Wrench 1 1/4in (31.75 mm)
Air lubricator and filter (Air Model)
Steel storage case
(Model C and D only)
• Lifting eyes (Model D and Super D)
• Mounting chains
• Manual
Guillotine Saw Kits
DESCRIPTION
PIPE OD
CODE
PART #
Super C Pneumatic
2-12in (DN 50-300)
924 000 020
24-000-02
Super C Hydraulic
2-12in (DN 50-300)
924 000 030
24-000-03
Super C Autoclamp Hydraulic
2-12in (DN 50-300)
ON REQUEST
P06-150-502
Super C Autoclamp & Autofeed Hydraulic
2-12in (DN 50-300)
ON REQUEST
P06-150-500
Model D Pneumatic
6-18in (DN 150-457)
904 000 020
04-000-02
Model D Hydraulic
6-18in (DN 150-457)
904 000 030
04-000-03
Super D Pneumatic
10-24in (DN 250-610)
925 000 010
25-000-01
Super D Hydraulic
10-24in (DN 250-610)
925 000 030
25-000-03
Super D Autoclamp Hydraulic
10-24in (DN 250-610)
ON REQUEST
P06-150-512
Super D Autoclamp & Autofeed Hydraulic
10-24in (DN 250-610)
ON REQUEST
P06-150-510
Goliath Hydraulic
16-32in (DN 400-800)
ON REQUEST
P06-150-523
Goliath Autoclamp Hydraulic
16-32in (DN 400-800)
ON REQUEST
P06-150-522
Goliath Autoclamp & Autofeed Hydraulic
16-32in (DN 400-800)
ON REQUEST
P06-150-520
Guillotine cutting pipe
Guillotine Goliath cutting
powerplant turbine shaft
Cuts a wide variety of materials
Guillotine cutting wellhead
52 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION titleAccessories
GUILLOTINE
Miscellaneous Accessories & Spare Parts
DESCRIPTION
MODEL COMPATIBILITY
MODEL C
SUPER C
Air motor conversion (replaces
all obsolete motors)
x
Lubricator retrofit kit
x
x
Spare parts kit
x
x
MODEL D
SUPER D
CODE
PART #
903 414 000
Spare parts kit
x
x
x
Spare parts kit
x
Manual - Electronic version via e-mail available free upon request.
03-414-00
903 500 100
03-500-10
903 500 010
03-500-01
904 500 010
04-500-01
925 500 010
25-500-01
903 626 010
03-MAN-01
Gasoline Powered
HPU Hydraulic Power Unit
Hydraulic Power Units
For available Hydraulic Power Unit options, see page 76.
Cutting Lubrication
Water soluble, fully synthetic cooling fluid that extends the life of tool bits. This
biodegradable, non-hazardous, well corrosion resistant mixture was developed
conforming to drinking water requirements according to DVGW work sheet W521
(thread cutting compounds for drinking water installations).
DESCRIPTION
VERSION
Cutting lubrication KSS-TOP
Pump sprayer with 500 ml
WEIGHT
1.39 lb (630 g)
CODE
790 060 226
Cutting lubrication KSS-TOP
refill canister
Canister with 10 l
24.25 lb (11 kg)
790 060 227
Cutting Lubrication KSS Top
Saw Blades
PROFILE
DESCRIPTION
APPLICATION
Model C HSS standard blade
For general use
903 405 000
03-405-00
Model Super C
standard blade - general use
Carbon steel pipe, stainless
steel and other high alloy
materials
924 405 000
24-405-00
Model Super C carbide blade
Cast, ductile and concreted
lined pipe
924 405 010
24-405-01
Model D HSS standard blade
Carbon steel pipe, stainless
steel and other high alloy
materials
904 402 000
04-402-00
Model D carbide blade
Cast, ductile and concreted
lined pipe
904 405 010
04-405-01
Model Super D heavy duty blade
Carbon steel pipe, stainless
steel and other high alloy
materials
925 402 000
25-402-00
Goliath heavy duty blade
For general use
906 150 701
P06-150-701
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
CODE
PART #
| [email protected] | ehwachs.com | 53
SECTION
ID
Mountedtitle
Machine Tools
End Prep Machines & Flange Facers
E.H. Wachs machine tools are broadly divided into OD mounted
machines and ID mounted machines. ID mounted machine tools
fall into the end prep category, meaning they machine the end
of a precut pipe or workpiece. Wachs ID mounted machines use
a mandrel (or in specific cases a chuck head) that expands into
the pipe inside diameter to hold fast. An inherent advantage
of mandrels is they self center when tightened, assuring a high
precision end prep.
ID mounting is also useful for special applications such as
prepping elbows, with mandrels and fittings offered specifically
for that purpose.
E.H. Wachs ID mounted products include our field proven SDB
Small Diameter Beveler series and the related FF Flange Facing
series. These machines offer incredible flexibility by utilizing
common components where users can order and configure the
machine as an SDB beveler, an FF flange facer or as both, so one
machine can take the place of two.
E.H. Wachs EP 424 End Prep with AutoFeed
performs pipe end preps & flange facing
Wachs best selling EP 424 is the ideal machine for heavy wall
applications. It’s available in three models, the basic Form
Tool model and the Deluxe and Premium Single Point models
that features our exclusive, patented AutoFeed system. The
AutoFeed mechanism allows the user to select and change
the bevel angle on the fly, the fastest and most precise way to
create bevels, compound bevels and J Preps on the toughest
steel and high alloy materials.
It’s the perfect machine for newer or less experienced operators
to deliver professional results right from day one. And like
the convertible SDB series the EP 424 can be used to face
large diameter flanges up to 24in (610 mm) OD., or up to 36in
(914mm) with its optional single point tool slide.
E.H. Wachs SDB End Prep performs pipe end preps
& can be converted for flange facing
54 |
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ID Mounted Machine Ranges
½in
(13mm)
4in
(102mm)
8in
(203mm)
12in
(305mm)
16in
(406mm)
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
24in
(610mm)
36in
(914mm)
| [email protected] | ehwachs.com | 55
SECTION
EP
424 Endtitle
Prep Machines
EP 424 is compact yet powerful
Patented AutoFeed mechanism
Hydraulic (shown), Electric
& Pneumatic drive options
Machines from 4-24in (DN 100-600) OD
Available with Patented AutoFeed Mechanism
The Wachs EP 424 with the AutoFeed system is a precision ID mount end prep
machine tool designed to bevel, compound bevel, J prep, face and counterbore
pipe, fittings and valves. The EP 424 machines any bevel or compound bevel
without templates, incline tool slides or work stoppage.
It’s powerful enough to form tool from 4-14in (DN 100-350) and single point
from 8-24in (DN200 - 600) up to a 6.5in (165 mm) wall thickness. The EP 424 can
single point and face flanges up to 36in utilizing its optional tool slide. With its
patented AutoFeed system the EP 424 is the most advanced end prep machine
tool in the industry.
56 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION
EP
424 Endtitle
Prep
Prior to the EP 424, most end prep machines required a mechanical template or
incline tool slide to reproduce the specific and complex preps called for by today’s
processes. With Wachs AutoFeed system, it’s now possible to dial in the exact
prep needed for your application. Select the bevel angle and the land that works
best for your application, without work stoppages or additional components.
More versatile and powerful than any other machine of its kind, the Wachs EP 424
sets the standard in user friendly large diameter end prep machines.
Features
• Safe cold cutting process, eliminates
heat affected zone
• Lathe machining delivers precise
compound bevels and consistent
lands
• EP 424 eliminates the need for
accessory templates or external tool
slides
• Fast setup and prep with standard
self-centering mandrel legs
• Corrosion resistant finishes on
all components for extreme
environments
• Fully enclosed bearings and drive
gears for safety and durability
• Hardened alloy steel components,
larger gear sets for high work loads
• Lightweight yet rigid aluminum
housing enhances portability
• Low friction bearing system provides
maximum stability, eliminating
chatter
EP 424 Flange Facing with
single point machine slide
Design Capabilities
• Machine perfect preps from
OD 4in - 24in (DN100 - 600)
• Form tool pipe from
OD 4in - 14in (DN 100-350)
• Single point machining from
OD 8in - 24in (DN 100-600)
• Single point Up to 36in (DN 900)
with optional slide
• Fully modular construction for one
man set-up and operation
Cross section of EP 424 mounted
for single pointing
Specifications
System function:
ID mount end prep machine tool
designed to bevel, compound
bevel, J-prep, face and counterbore
pipe, fittings and valves
Capacity OD:
4-24in (DN 100-600)
Up to 36in (DN 900) with optional slide
Drive options:
Hydraulic, pneumatic or electric
Pneumatic requirements:
95ft³/min at 90 psi
(2.7m³/min at 6.2 BAR)
Hydraulic requirements:
8gal/min at 1500 psi
(30l/min at 103 BAR)
Feed method: AutoFeed system with
dial control or fully manual
Feed rate:
Variable feed rate, user adjustable
Feed stroke (axial):
2.8in (71.1 mm)
Construction:
Lightweight aluminum housing,
oversize hardened alloy steel fully
enclosed gear sets, high capacity
bearings, rigid mandrel legs,
captivated hardware
Finish: Multistage bright red enamel
finish plus black oxide and clear coated
components
Machine rotating speed:
0-14rpm (variable)
EP 424 Single Point Deluxe with
form tooling rotating head
Tooling: Accepts standard Wachs single
point beveling and form tools, high
speed steel or carbide tooling
Tool slots: Form tooling or single point
tooling (varies by model)
Packaging: Heavy duty storage case
Length:
Without Mandrel 12.35in (314 mm)
With Mandrel 26.75in (680 mm)
Weight: Full modular construction with
each module under 31.75 kg (70 lb),
total weight with storage case 71.67 kg
(158 lb)
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Faces flanges up to 36in (914 mm)
with optional slide
| [email protected] | ehwachs.com | 57
SECTION
EP
424 End
title
Prep
Pneumatic
Hydraulic
Electric
EIBENSTOCK HD
HPU
HYDRAULIC
POWER UNITS
ACM AIR
REMOTE
CONTROL
MODULE
EPD
ELECTRIC
POWER DRIVE
POWER BOX
REMOTE
CONTROL
EPD
REMOTE
CONTROL
HYDRAULIC
DRIVE MOTOR
EIBENSTOCK
HD DRIVE
MOTOR
3hp PNEUMATIC
STRAIGHT DRIVE
MOTOR
EPD
MOTOR
EP 424
END PREP
ELBOW MANDREL
INDEPENDENT
MANDREL
STANDARD
MANDREL
FORM TOOL ROTATING HEAD
58 |
SINGLE POINTING SLIDE
36in SINGLE POINTING SLIDE
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
EP 424 End Prep
EP 424 Kits
EP 424
Form Tool Basic
EP 424
Single Point Deluxe
ELECTRIC
DRIVE
ADAPTER
PNEUMATIC HYDRAULIC
DRIVE
DRIVE
PNEUMATIC HYDRAULIC
DRIVE
DRIVE
ELECTRIC
DRIVE
ADAPTER
EP 424
Single Point Premium
ELECTRIC
DRIVE
ADAPTER
PNEUMATIC HYDRAULIC
DRIVE
DRIVE
Form Tooling Rotating Head Assembly
4-16in OD (102-406 mm)
EP 424 single point deluxe beveling
with form tool rotating head
Single Point Slide
ID 4.24-24in OD (108-610 mm)
Standard Self-Centering Mandrel
ID 3.27-15.96in (83-405 mm)
Standard Self-Centering Mandrel
ID 14.87-23.64in (378-600 mm)
Independent Mandrel
ID 8.5-22.6in (215.9-574 mm)
Part #
Code
AutoFeed
981 000 010
981 000 020
981 000 030
981 000 070
981 000 080
981 000 090
981 000 040
981 000 050
981 000 060
EP 424 single pointing deluxe
prepping heavy wall pipe
81-000-01
81-000-02
81-000-07
81-000-05
81-000-06
81-000-09
81-000-03
81-000-04
81-000-08
*Electric models include electric drive motor adapter only. Eibenstock HD and EPD drives sold separately
Standard equipment
Optional equipment
• Tool slide or rotating head
(varies by kit)
• Heavy duty storage case
• Standard mandrel
• Extension leg kit
• Self squaring mounting system
• Operating hand tools
• Operation manual
• Independent mandrel for
miters or elbows
• Elbow Mandrel
• Electric drive motors with
remote control options
• ATM Air Treatment Module for
pneumatic drive
• ACM Remote Control Module for
pneumatic drive
• Interchangeable tool slides
• 36in Single Point Slide
• Genuine Wachs tooling
• AutoFeed Upgrade kit for
Form Tool Basic Model
Self-centering standard mandrel
Mandrels
DESCRIPTION
APPLICATIONS
Standard Mandrel
Flange Facing, Single Pointing, & Form Tooling
PART #
81-303-00
Independent Mandrel
Flange Facing, Single Pointing, Form Tooling,
& Miter Beveling for straight pipe
81-305-00
Elbow Mandrel
Flange Facing, Single Pointing, Form Tooling,
& Miter Beveling for mounting to curved sections of
pipe and junctions
81-315-00
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Independent Mandrel
| [email protected] | ehwachs.com | 59
EP 424 Tooling
EP 424 Single Point AutoFeed Upgrade
Converts form tool model to single point model.
Includes
• Single point radial tool slide for
ID 4.25in (108 mm) to
OD 24in (609.6 mm)
• (165 mm (6.5in) slide travel)
• AutoFeed axial feed gear box for
bevel generation up to 45º
• Chuck leg extensions for ID range
14.87in - 23.64in (377.7-600 mm)
• Self squaring mounting system and
extensions for ID range 7.6-22.6in
(193-574 mm)
• Dial indicator system
• Operating hand tools
• Storage case
• Manual
Facing tool insert holder
(high range)
EP 424 Form Tooling - Facing Holders & Inserts
DESCRIPTION
CODE
PART #
Facing tool insert holders, axial
Facing tool insert holder (low range) includes:
• 1 tool holder (56-198-01)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 708 010
56-708-01
Facing tool insert holder (high range) includes:
• 1 tool holder (56-198-02)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 708 020
56-708-02
Premium grade HSS insert (2 sided). For facing and beveling.
For use with SDB 206, 412 and EP 424 insert holders.
956 711 010
56-711-01
Carbide 2 sided insert. For facing and beveling.
For use with SDB 206 and 412 insert holders.
956 712 010
56-712-01
956 710 010
56-710-01
Screw, insert
956 190 000
56-190-00
Insert screw torx wrench
956 191 000
56-191-00
Custom HSS facing tool bit (form tool)
ON REQUEST
56-SPT-02
Custom form tool or single point insert holder
ON REQUEST
56-SPT-10
Tool inserts for facing and beveling
Premium grade HSS insert
(2 sided)
Facing insert holder kit for axial facing and beveling 37.5º
Insert holder kit for axial facing and beveling 37.5º includes:
• 1 low range facing insert holder (56-708-01)
• 1 high range facing insert holder (56-708-02)
• 1 bevel insert holder 37.5º (56-709-03)
For SDB, SDB 412 and EP 424.
Screw and wrench
Customized tools ground to customer specification
(specific Code to be assigned upon receipt of order)
EP 424 Form Tooling - Bevel Holders & Inserts
DESCRIPTION
CODE
Insert holder kit for axial
facing and beveling 37.5º
PART #
Bevel tool insert holder kits
Bevel tool insert holder kit 30º includes:
• 1 holder (56-199-02)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 709 020
56-709-02
Bevel tool insert holder kit 37.5º includes:
• 1 holder (56-199-03)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 709 030
56-709-03
"J-Prep" bevel tool insert holder kit* 20º (low range) includes:
• 1 holder (56-199-01)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 709 010
56-709-01
*Use with 956 708 010 facing insert holder for 0.040in (1 mm) land extension.
60 |
Form Tool Insert Holder
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
EP 424 Tooling
EP 424 Form Tooling - Bevel Holders & Inserts
DESCRIPTION
CODE
PART #
"J-Prep" bevel tool insert holder kit 20º (high range) includes:
• 1 holder (56-199-05)
• 2 insert screws (56-190-00)
• 1 wrench (56 191 00)
Use with 56-708-01 facing insert holder for 0.040in (1 mm) land
extension.
956 709 050
56-709-05
Insert holder kit includes:
• 1 low range facing insert holder (56-708-01)
• 1 high range facing insert holder (56-708-02)
• 1 bevel insert holder 37.5º (56-709-03)
For SDB 206, SDB 412 and EP 424.
956 710 010
56-710-01
Compound bevel form tool 10º x 37.5º
956 707 000
56-707-00
Premium grade HSS insert (2 sided).
For use with SDB 206, 412 and EP 424 insert holders.
956 711 010
56-711-01
Carbide 2 sided insert.
For use with SDB 206 and 412 insert holders.
956 712 010
56-712-01
Premium grade HSS 2 sided 3/32 radius "J" bevel insert.
For use with 56-709-01 and 56-709-05 insert holders.
956 711 020
56-711-02
Carbide 2 sided 3/32 radius "J" bevel insert.
For use with 56-709-01 and 56-709-05 insert holders.
956 712 020
56-712-02
Screw, insert
956 190 000
56-190-00
Insert screw torx wrench
956 191 000
56-191-00
ON REQUEST
56-SPT-01
Premium grade HSS insert (2 sided)
Inserts for facing and beveling
Screw and wrench
Customized tools ground to customer specification
Custom HSS bevel tool bit single angle (form tool).
Counterbore tool taper 4:1
Custom HSS bevel tool bit compound angle (form tool).
ON REQUEST
56-SPT-03
Custom HSS bevel tool bit single angle "J" (form tool).
ON REQUEST
56-SPT-04
Custom HSS bevel tool bit compound angle "J" (form tool).
ON REQUEST
56-SPT-05
EP 424 Counterbore & ID Tooling
DESCRIPTION
CODE
PART #
ID deburring tools
ID deburring tool 10º
0.150in (3.81 mm) required between mandrel and ID.
956 702 010
56-702-01
ID deburring tool 10º
0.449in (11.4 mm) required between mandrel and ID.
956 702 020
56-702-02
ID deburring tool 10º
0.762in (19.4 mm) required between mandrel and ID.
956 702 030
56-702-03
Counterbore tool taper 4:1
0.315in (8 mm) required between mandrel and ID.
956 705 010
56-705-01
Counterbore tool taper 4:1
0.875in (22.2 mm) required between mandrel and ID.
956 705 020
56-705-02
Counterbore tool taper 4:1
1.375in (35 mm) required between mandrel and ID.
956 705 030
56-705-03
Counterbore tool taper 4:1
3/8 x 3/8in (9.5 x 9.5 mm)
Use with single point beveling tool holder.
956 713 000
56-713-00
Counterbore tool taper 4:1
For SF204/3-SF1420/3
960 700 040
60-700-04
Tool Holder kit counterbore
956 715 000
56-715-00
Custom HSS tool bit ID deburring
ON REQUEST
56-SPT-06
Custom HSS tool bit counterboring
ON REQUEST
56-SPT-07
Counterbore tools
Counterbore tool taper 4:1
Customized tools ground to customer specification
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Tool Holder kit counterbore
| [email protected] | ehwachs.com | 61
EP 424 Tooling
DuoEdge Insert Tooling
E.H. Wachs DuoEdge Insert Tooling is a system of portable machine tool holders
and inserts designed to replace larger, more expensive traditional tooling.
It offers considerable cost savings over traditional tooling without sacrificing the
longevity of the cutting edge or the quality of the finished prep.
• Multiple cutting edges for minimal
work interruption
• Each cutting edge costs on average
one third the cost of a traditional bit
• No need to resharpen tooling, saving
time, labor and shipping
• Small size of inserts makes them easy
to store or carry in your pocket
• Tool Holders are reusable, inserts are
interchangeable between holders
• End prep holder is reversible to a
high and low range position
• Precision ground, super smooth
surface finish
• Reduced friction for longer life
• Chip curl edge designed to clear
swarf
DESCRIPTION
• Eliminates expensive and time
consuming conventional tool
resharpening
• Unlike conventional tooling
DuoEdge has two cutting edges per
insert
• On average costs 1/3 the price of
conventional tooling per edge
• Optimal mix of sharpness and
durability
• Supplied with 0.5in tool radius for
stronger edges and a better finish
• Superior to competitors off the shelf
repurposed CNC tooling
• Multiple materials offered, HSS,
premium coated HSS and carbide
steel
APPLICATION
MATERIAL
Single pointing
Heat treated
steel
DuoEdge Insert Single Pack
Carbon steel
DuoEdge Insert 10-Pack
Carbon steel
DuoEdge Premium Single Pack
DuoEdge Premium 10-Pack
DuoEdge Single Point Holder
CODE
DuoEdge Tooling Single Point Insert
DuoEdge inserts, 10 pack
PART #
981 702 000
81-702-00
HSS
981 701 010
81-701-01
HSS
981 701 100
81-701-10
Stainless steel
HSS Premium
981 701 009
81-701-00P
Stainless steel
HSS Premium
981 701 109
81-701-10P
DuoEdge Insert Single Pack
High-temp alloys
Carbide
981 703 010
81-703-01
DuoEdge Insert 10-Pack
High-temp alloys
Carbide
981 703 100
81-703-10
81-704-01
DuoEdge Insert Single Pack
R 2.4 mm/.094in J-Prep
HSS
981 704 010
DuoEdge Insert Single Pack
R 3.2 mm/.125in J-Prep
HSS
981 705 010
81-705-01
DuoEdge Insert Single Pack
R 4.8 mm/.188in J-Prep
HSS
981 706 010
81-706-01
DuoEdge Insert Single Pack
R 6 mm/.236in J-Prep
HSS
981 707 010
81-707-01
DuoEdge Single Point Holder
Legacy EP 424 Single Point Tooling
Legacy Tool holders
Single point beveling tool holder, low range.
For OD 4.25-23.62in (108-600 mm) for EP 424.
For EP 424, FF313 and FF424.
956 424 000
56-424-00
Single point beveling tool holder, high range.
For OD 7.25-24in (184-609.6 mm) for EP 424.
For EP 424, FF313 and FF424.
956 424 010
56-424-01
952 701 010
52-701-01
Legacy single point beveling
tool holder
Legacy Tool bit
Standard HSS tool bit 3/8 x 3/8in (9.5 x 9.5 mm).
For single point facing, beveling and flange facing.
For use with EP 424, LCSF/3, FF, SWR and SDSF machines.
Legacy standard HSS tool bit
9.5 x 9.5 mm
62 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SDB Small Diameter Beveler
Box header beveling with SDB
SDB pipe end preparation
SDB end prepping
pressure vessel
Fast, Easy Setup – Self-Centering Design
E.H. Wachs SDB line of small diameter bevelers have been engineered for fast,
precise onsite facing, beveling, compound beveling and counterboring of light
and heavy wall pipe, tube or casing. Proven workhorses, they set up quickly with
a self-centering mandrel and chuck assembly mounting to the pipe ID.
Using high strength heat treated steel on the mandrel with aluminum
components to save weight without sacrificing strength, one person can setup,
operate and create a perfect weld prep in minutes. With optional conversion kits
the SDB can be reconfigured to an FF series flange facer.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 63
SDB 103 End Prep
Pipe End Preparation Machines
•
•
•
•
Compact, lightweight design for one person set up and operation
Self-centering ID mandrel assures perfect end preps
Face, bevel, counterbore
Convertible to FF series with optional flange facing kit
SDB 103
The SDB 103 end prep handheld beveling machine delivers maximum power and
performance for fast, accurate weld preps on pipe and tube from ID 0.875in (22.2
mm) to OD 4.5in (114.3 mm). Face, bevel and counterbore simultaneously on
carbon, stainless and high alloy steels.
Extremely versatile, the SDB 103 allows you to prep boiler tubes, heavy wall pipe,
thick wall tubing, and elbows. With optional FF kit face flanges ID 2in (50.8 mm)
to OD 6in (152.4 mm).
SPECIFICATIONS
SDB 103
Machine capacity
0.875in - 4.500in (22.2-114.0 mm)
Standard equipment
•
•
•
•
•
•
Shipping weight (est.)
40 lb (18 kg)
Shipping dimensions
(est., without accessories)
25 x 22 x 9in (635 x 558.8 x 228.6 mm)
SDB 103
Heavy duty drive (air or electric)
Standard mandrel ID 1.16-4.18in (29.5-106 mm)
7 sets of leg extensions
Operating hand tools
Watertight storage case
Manual
SDB 103 Beveler Kits
DESCRIPTION
DRIVE TYPE
PIPE ID TO OD
CODE
PART #
SDB 103/3
Pneumatic
0.88-4.5in (22-114 mm)
916 000 010
16-000-01
SDB 103/3
Electric 110 V, 50 Hz
0.88-4.5in (22-114 mm)
916 000 020
16-000-02
SDB 103/3
Electric 220 V, 50 Hz
0.88-4.5in (22-114 mm)
916 000 030
16-000-03
SDB/FF Flange Facer Conversion Kits for SDB 103
DESCRIPTION
64 |
CODE
BEVELER CONVERSION KIT
Converts FF 206 to SDB 103/3 end prep machine to face, bevel,
compound bevel and counterbore pipes with Ø 1- 4in (25.4-101.6
mm).
Includes:
• 1 standard rotating head
• 1 standard mandrel ID 1.16in - 4.18in ( 29.5-106 mm)
• 7 sets of leg extensions
• 1 felt wiper
• Fasteners
916 420 000
FLANGE FACER CONVERSION KIT
Converts SDB 103/3 to FF 206 flange facing machine for flanges ID
2in (50.8 mm) to OD 6in (152.4 mm).
Includes:
• 1 single point flange facing tool slide
• 1 independent "short perch" mandrel
• 7 sets of leg extensions ID 1.95in - 4.11in (49.5-104.4 mm)
916 421 000
PART #
16-420-00
SDB to FF Conversion Kit: head,
mandrel, legs, & fasteners
16-421-00
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION
SDB
206 End
title Prep
SDB 206
The SDB 206 makes fast work of end preps on pipe and tube from ID 1.91in (48.5
mm) to OD 6.625in (168.3 mm). Compact and lightweight, its design requires
only 2.25in (57 mm) of radial clearance – making it the ideal tool for use in tight
places.
No other machine of this type can perform as many different jobs: face, bevel,
counterbore (simultaneously if desired), compound bevel and (with optional FF
kit) faces flanges from ID 3in (76.2 mm) to OD 13in (330.2 mm).
SPECIFICATIONS
SDB 206
Machine capacity
1.910in - 6.625in (48.5-168.0 mm)
Standard equipment
•
•
•
•
•
•
Heavy duty drive (air, electric or hydraulic)
Standard mandrel ID 2.27-6.58in (57.7-167 mm)
10 sets of leg extensions
Operating hand tools
Watertight storage case
Manual
Shipping weight (est.)
115 lb (52 kg)
Shipping dimensions
(est., without
accessories)
12 x 32 x 21in (305 x 813 x 533 mm)
SDB 206
SDB 206 Beveler Kits
DESCRIPTION
DRIVETYPE
PIPE ID TO OD
CODE
PART #
SDB 206/2
Pneumatic
1.91-6.63in (49-168 mm)
956 000 010
56-000-01
SDB 206/2
Electric 110 V, 50 Hz
1.91-6.63in (49-168 mm)
956 000 020
56-000-02
SDB 206/2
Electric 220 V, 50 Hz
1.91-6.63in (49-168 mm)
956 000 040
56-000-04
SDB 206/2
Hydraulic
1.91-6.63in (49-168 mm)
956 000 030
56-000-03
SDB/FF Flange Facer Conversion Kits for SDB 206
DESCRIPTION
CODE
PART #
Form tooling to single
pointing conversion kit
BEVELER CONVERSION KIT
Conversion kit FF 313 to SDB 206/6 end prep machine.
Includes:
• 1 standard rotating head
• SDB 206 mandrel
• 7 sets of leg extensions
• 1 felt wiper
• Fasteners
956 420 000
56-420-00
FLANGE FACER CONVERSION KIT
Converts model SDB 206/2 to FF 313 flange facing machine. For flanges
with ID 3in (76.2 mm) to OD 13in (330 mm). Includes:
• 1 single point flange facing tool slide
• 3-jaw independent "short perch" mandrel
• 18 sets of leg extensions ID 3.00in - 10.08in (76.2-256 mm)
956 421 000
56-421-00
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 65
SECTION
SDB
412 End
titlePrep
SDB 412
The SDB 412 is a portable pipe end prep machine designed to face, bevel,
counterbore (simultaneously) and compound bevel ID 3.80in (96.5 mm) to OD
12.75in (323.9 mm) pipe, up to 1.125in (29 mm) wall thickness.
Face flanges with optional FF kit ID 4in (101.6 mm) to OD 24in (609.6 mm). The
heavy duty yet compact design of the SDB 412 requires minimal operating
clearances. The SDB 412 is designed for one person handling, setup and
operation.
SPECIFICATIONS
SDB 412
Machine capacity
3.800in - 12.750in
(96.5-323.9 mm)
Standard equipment
•
•
•
•
•
•
Shipping weight (est.)
308 lb (140 kg)
Shipping dimensions (est.,
without accessories)
25 x 47 x 18in (635 x 1.194 x 457 mm)
Heavy duty drive (air, electric or hydraulic)
Standard mandrel ID 3.80-12.02in (96.5-305 mm)
8 sets of leg extensions
Operating hand tools
Watertight storage case
Manual
SDB 412
SDB 412 Beveler Kits
DESCRIPTION
DRIVETYPE
SDB 412/2
Pneumatic
PIPE ID TO OD
3.8-12.75in (97-324 mm)
CODE
966 000 010
PART #
66-000-01
SDB 412/2
Hydraulic
3.8-12.75in (97-324 mm)
966 000 030
66-000-03
SDB 412/2
Electric 220 V, 50 Hz
3.8-12.75in (97-324 mm)
966 000 020
–
SDB/FF Flange Facer Conversion Kits for SDB 412
DESCRIPTION
CODE
BEVELER CONVERSION KIT
Converts FF 424 to SDB 412/2 portable pipe and tube prepping
machine to face, bevel, compound bevel and counterbore pipes
with Ø 4in - 12in (102-305 mm) Includes:
• 1 standard rotating head
• 1 standard mandrel ID 3.8in - 12.02in (96.5-305 mm)
• 8 sets of leg extensions
• 1 felt wiper
• fasteners
966 420 000
FLANGE FACER CONVERSION KIT
Converts SDB 412/2 to FF 424 flange facing machine. For flanges
with ID 4in (101.6 mm) to OD 24in (609.6 mm). Includes:
• 1 single point flange facing tool slide
• 3-jaw independent "short perch" mandrel
• 23 sets of leg extensions ID 3.78in - 20in (96-508 mm)
966 421 000
PART #
66-420-00
Electric Hydraulic Power Unit
66-421-00
Hydraulic Power Units
For available Hydraulic Power Unit options, see page 76.
Air Control Module
Air Control Module “ACM”, see page 74.
Cutting Lubrication
Cutting lubrication “KSS-TOP”, see page 53.
66 |
Air Control Module ACM
provides remote control
for pneumatic operation
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
FF Flange Facer
Lathe quality surface finish
Based on powerful
SDB end prep platform
Convertible to
SDB series end prep
Fast, Easy Setup – Self-Centering Design
Now anyone can produce a lathe quality surface finish on flat, raised or recessed
face flanges in minutes. Based on the powerful Wachs SDB series ID mount end
prep machines, the Wachs FF series flange facers offer a rugged yet lightweight
and compact design that allows them to fit into tight quarters.
With the addition of the SDB conversion kit, the FF models can be converted
into SDB series machines, allowing them to face, bevel, compound bevel and
counterbore. Field proven industry workhorses, they are easy to setup with selfcentering mandrels and easy to operate.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 67
FF Flange Facer
Wachs FF series flange facers are based on the powerful and versatile SDB series
of bevelers. Simple to operate, they mount to the pipe ID and are self-centering.
Specify the SDB conversion kit to add bevel, facing and counterbore capabilities.
•
•
•
•
Fast, easy setup – self-centering design
Simple operation, light-weight and compact
Record groove, RMS 500, 250, 125
Converts to SDB beveler series with optional SDB conversion kit
Model FF 206
Flange facing machine for facing flat, raised or recessed face flanges from ID 2in
(50.8 mm) through OD 6in (152.4 mm) up to a 2in (DN50) 150# flange.
FF Flange Facer 206
Model FF 313
Flange facing machine for facing flat, raised or recessed face flanges from ID 3in
(76.2 mm) through OD 13in (320.2 mm) up to a 6in (DN150) 400# flange.
Model FF 424
Flange facing machine for facing flat, raised or recessed face flanges from ID 4in
(101.6 mm) through OD 24in (609.6 mm) up to a 16in (DN400) flange.
SPECIFICATIONS
Machine capacity
(Pipe ID to OD)
Standard equipment
Shipping weight
(est.)
Shipping dimensions
(est., without
accessories)
FF 206
FF 313
FF 424
2-6in
(50.8-152.4 mm)
3-13in
(76.2-330.2 mm)
4-24in
(101.6-609.6 mm)
• Heavy duty drive
(air or electric)
• 3-jaw independent
“short perch”
mandrel ID
1.95in - 4.11in
(49.5-104.4 mm)
• 7 sets of leg
extensions
• Single point flange
facing tool slide
• Tooling package
• Watertight storage
case
• Operating hand tools
• Manual
• Heavy duty drive
(air, electric or
hydraulic)
• 3-jaw independent
“short perch”
mandrel ID
3in - 10.08in (76.2256 mm)
• 18 sets of leg
extensions
• Single point flange
facing tool slide
• Tooling package
• Watertight storage
case
• Operating hand tools
• Manual
• Heavy duty drive
(air, electric or
hydraulic)
• 3-jaw independent
“short perch”
mandrel ID
3.78in - 20in (96-508
mm)
• 23 sets of leg
extensions
• Single point flange
facing tool slide
• Tooling package
• Watertight storage
case
• Operating hand tools
• Manual
47 lb (21.3 kg)
180.8 lb (82 kg)
25 x 22 x 9in
(635 x 559 x 229 mm)
12 x 32 x 12in
(305 x 813 x 305 mm)
FF Flange Facer 313
MODEL
DRIVETYPE
PIPE ID TO OD
FF 206
Pneumatic
2-6in (50.8-152.4 mm)
CODE
916 000 330
PART #
16-000-FF
FF 206
Electric 110 V, 50 Hz
2-6in (50.8-152.4 mm)
ON REQUEST
ON REQUEST
FF 206
Electric 220 V, 50 Hz
2-6in (50.8-152.4 mm)
ON REQUEST
ON REQUEST
FF 313
Pneumatic
3-13in (76.2-330.2 mm)
956 000 330
56-000-FF
FF 313
Electric 110 V, 50 Hz
3-13in (76.2-330.2 mm)
ON REQUEST
ON REQUEST
FF 313
Electric 220 V, 50 Hz
3-13in (76.2-330.2 mm)
ON REQUEST
ON REQUEST
FF 313
Hydraulic
3-13in (76.2-330.2 mm)
ON REQUEST
ON REQUEST
FF 424
Pneumatic
4-24in (101.6-609.6 mm)
966 000 330
66-000-FF
FF 424
Electric 110 V, 50 Hz
4-24in (101.6-609.6 mm)
ON REQUEST
ON REQUEST
FF 424
Electric 220 V, 50 Hz
4-24in (101.6-609.6 mm)
ON REQUEST
ON REQUEST
FF 424
Hydraulic
4-24in (101.6-609.6 mm)
966 000 340
66-000-FH
FF 424
SDB 412/2 + FF 424 (Set)
4-24in (101.6-609.6 mm)
966 000 040
66-000-04
FF Flange Facer 424
68 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SDB / FF Accessories
Mandrels & Accessories for SDB 103
DESCRIPTION
CODE
PART #
Standard mandrel.
For ID 1.16in - 4.18in (29.5-106 mm).
Without leg extension sets.
916 303 000
16-303-00
Standard mandrel.
For ID 1.16in - 4.18in (29.5-106 mm).
Includes: 7 sets of leg extensions.
916 409 000
16-409-00
3-jaw independent “short perch” mandrel.
For ID 1.95in - 4.11in (49.5-104 mm).
Includes: 7 sets of leg extensions.
Minimum .75in straight run required.
To rigid mount on fittings, flanges, elbows and valves.
916 414 000
16-414-00
Small ID accessory mandrel.
For ID 0.875in - 1.25in (22-31.75 mm).
Includes:
• 1 rotating head 3.13in (79.5 mm).
• 1/4in (4 x 6.35 mm) shank style tool slots. 2 sets of leg
extensions for ID mounting ranges:
0.875-1.125in (22-28.6 mm) and 1- 1.25in (25.4-31.75 mm)
• 1 mandrel
• 1 draw bar nut
• 1 drawbar
• Fasteners
916 401 000
SDB 103 / FF 206
Mandrel Kit
16-401-00
Mandrels & Accessories for SDB 206
DESCRIPTION
CODE
PART #
Standard mandrel ”new style 2009”
For ID 2.27- 2.92in (58-74 mm).
Without leg extension sets.
956 430 010
56-430-01
Standard mandrel "new style 2009"
For ID 2.27in - 6.77in (58-172 mm)
Includes: 7 sets of leg extensions.
956 430 000
56-430-00
Standard range leg extension kit
For standard mandrel "new style 2009".
For ID 2.75in - 6.77in (70-172 mm).
956 430 020
56-430-02
Upgrade for obsoleted mandrel 956 401 010.
Requires return of the 956 401 010 mandrel and the following
items to be in good reusable condition to complete the
upgrade:
956 188 000
956 035 000
956 036 000
956 024 020
956 025 000
Estimate for repair will be given for any items not acceptable to
complete the conversion.
956 310 000
56-310-00
Small ID accessory mandrel.
For ID 1.91in - 2.46in (48.5-62.5 mm).
956 402 010
56-402-01
Extender kit “new style 2009” for mandrel 956 430 000.
Includes:
• 4 sets of leg extensions for ID 6.71in - 9.04in (170-229.6 mm)
• 1 rotating head (8in).
956 407 020
56-407-02
Small 3-jaw independent “short perch” mandrel.
For ID 2in - 3.25in (50.8-82.5 mm).
Includes 3 sets of leg extensions. To rigid mount on fittings,
flanges, elbows and valves.
956 416 010
56-416-01
3-jaw independent “short perch” mandrel.
For ID 3in - 6.08in (76.2-154 mm).
Includes 8 sets of leg extensions.
Minimum .75in (19.05 mm) straight run required.
To rigid mount on fittings, flanges, elbows and valves.
956 414 010
56-414-01
Extension adapter hub.
For ID 6in - 10.1in (152.4-256.5 mm).
Includes 10 sets of leg extensions.
For 3-jaw independent "short perch" mandrel 956 414 010.
956 415 000
56-415-00
Single point flange facing tool slide.
For flanges with ID 3in (76.2 mm) to OD 13in (330 mm).
956 404 000
56-404-00
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
SDB 206 / FF 313
Mandrel Kit
| [email protected] | ehwachs.com | 69
SDB / FF Accessories & Tooling
Mandrels & Accessories for SDB 412
DESCRIPTION
CODE
PART #
Standard mandrel. For ID 3.80-12.02in (96.5-305 mm).
Excludes leg extension sets.
966 301 010
66-301-01
Standard mandrel. For ID 3.80-12.02in (96.5-305 mm).
Includes 8 sets of leg extensions.
966 407 010 66-407-01
3-jaw independent "short perch" mandrel.
For ID 3.75-12.80in (95-325 mm)
Includes 13 sets of leg extensions. Minimum .75in straight run required.
To rigid mount on fittings, flanges, elbows and valves.
966 414 010
Extension adapter hub. For ID 12.72-20in (323-508 mm).
Includes 10 sets of leg extensions.
For 3-jaw independent "short perch" mandrel 966 414 010.
966 415 000 66-415-00
Leg set replacement
Includes:
• 3 chuck legs (66-084-00)
• 1 complete set of extension leg assemblies from 0.5-4in (12.7-101.6 mm)
966 411 000
66-414-01
SDB 412 / FF 424 Mandrel Kit
66-411-00
Facing/Beveling/Counterboring Tools for SDB 103
DESCRIPTION
70 |
CODE
PART #
FF Flange facing tool insert holder.
956 714 010
56-714-01
FF Flange facing tool insert for holder (56-714-01). Carbide.
960 702 000
60-702-00
Facing tool (non-wedgelock) for ID 1.16-3in (29.5-76.2 mm).
926 410 020
26-410-02
Facing tool (non-wedgelock) for ID 2.3-4.18in (58.4-106 mm).
926 410 030
26-410-03
Facing tool (non-wedgelock) Carbide tipped.
Max. wall 0.75in (19.05 mm).
926 410 040
26-410-04
Custom HSS facing tool bit (non-wedgelock)
Ground to customer specification.
ON REQUEST
26-SPT-01
Bevel tool 37.5º (non-wedgelock). For ID 1.16-3in (29.5-76.2 mm).
926 411 010
26-411-01
Bevel tool 37.5º (non-wedgelock). For ID 2.3-4.18in (58.4-106 mm).
926 411 020
26-411-02
Bevel tool 37.5º (non-wedgelock). For ID 2.14-2.7in (54.4-68.6 mm).
926 411 030
26-411-03
Bevel tool carbide 37.5º (non-wedgelock).
926 411 040
26-411-04
Bevel tool bit 20º "J" 3/32 radius (non-wedgelock).
For ID 1.35-4in (34.3-101.6 mm).
Use with facing tool 926 410 020 for 0.03in (0.76 mm) land extension.
926 713 000
26-713-00
Custom HSS single angle bevel tool bit (non-wedgelock).
Ground to customer specification.
ON REQUEST
26-SPT-02
Custom HSS "J-Prep" bevel tool bit (non-wedgelock).
Ground to customer specification.
ON REQUEST
26-SPT-06
Universal beveling and facing tool 37.5º (non-wedgelock).
For ID 1.5-3in (38.1-76.2 mm).
926 413 010
26-413-01
Universal beveling and facing tool 37.5º (non-wedgelock).
For ID 2.2-3.8in (55.9-96.5 mm).
926 413 020
26-413-02
Custom HSS combination facing and beveling tool bit
(non-wedgelock). Ground to customer specification.
ON REQUEST
26-SPT-04
Small ID deburring tool (non-wedgelock).
0.186in (4.7 mm) required between mandrel and ID.
926 412 010
26-412-01
Medium ID deburring tool (non-wedgelock).
0.43in (10.9 mm) required between mandrel and ID.
926 412 020
26-412-02
Large ID deburring tool (non-wedgelock).
0.68in (17.3 mm) required between mandrel and ID.
926 412 030
26-412-03
Combo 30º taper counterbore and facing tool (non-wedgelock) 0.326in
(8.3 mm) required between mandrel and ID.
926 426 000
26-426-00
Custom HSS ID deburring tool (non-wedgelock).
Ground to customer specification.
ON REQUEST
26-SPT-03
Custom HSS counterboring tool bit (non-wedgelock).
Ground to customer specification.
ON REQUEST
26-SPT-05
Medium ID deburring tool
(non-wedgelock)
Bevel tool 37.5º
(non-wedgelock)
3/32 radius 2-sided “J-Prep”
bevel tooling insert (Premium)
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SDB / FF Tooling
Facing and Beveling Tools for SDB 206 & SDB 412
DESCRIPTION
CODE
PART #
Facing tool insert holder (low range) includes:
• 1 holder (56-198-01)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 708 010
56-708-01
Facing tool insert holder (high range) includes:
• 1 holder (56-198-02)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 708 020
56-708-02
Premium grade HSS insert (2 sided).
For facing and beveling.
For use with SDB 206, SDB 412 and EP 424 insert holders.
956 711 010
56-711-01
Carbide 2 sided insert.
For facing and beveling.
For use with SDB 206 and SDB 412 insert holders.
956 712 010
56-712-01
Insert holder kit includes:
• 1 low range facing insert holder (56-708-01)
• 1 high range facing insert holder (56-708-02)
• 1 bevel insert holder 37.5º (56-709-03)
For use with all SDB 206, SDB 412 and EP 424.
956 710 010
56-710-01
Custom HSS facing tool bit (form tool).
Ground to customer specification.
ON REQUEST
56-SPT-02
Custom facing insert holder.
Ground to customer specification.
ON REQUEST
56-SPT-09
30º bevel tool insert holder kit includes:
• 1 holder (56-199-02)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 709 020
56-709-02
Bevel tool insert holder kit 37.5º includes:
• 1 holder (56-199-03)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
956 709 030
56-709-03
"J" bevel tool insert holder kit 20º (low range) includes:
• 1 holder (56-199-01)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
Use with facing insert holder 56-708-01 for .04in (1 mm) land extension
956 709 010
56-709-01
"J" bevel tool insert holder kit 20º (high range) includes:
• 1 holder (56-199-05)
• 2 insert screws (56-190-00)
• 1 wrench (56-191-00)
Use with facing insert holder 56-708-10 for .04in (1 mm) land extension
956 709 050
56-709-05
Premium grade HSS insert (2 sided). For facing and beveling.
For use with SDB 206, SDB 412 and EP 424 insert holders.
956 711 010
56-711-01
Premium grade HSS insert (2 sided) 3/32 radius "J" bevel insert.
For use with 56-709-01 and 56-709-05 holders.
956 711 020
56-711-02
Carbide insert (2 sided). For facing and beveling.
For use with SDB 206 and SDB 412 insert holders.
956 712 010
56-712-01
Carbide insert (2 sided) 3/32 radius "J" bevel.
For use with 56-709-01 and 56-709-05 insert holders.
956 712 020
56-712-02
Compound bevel form tool 10º x 37.5º.
956 707 000
56-707-00
Insert holder kit includes:
• 1 low range facing insert holder (56-708-01)
• 1 high range facing insert holder (56-708-02)
• 1 bevel insert holder 37.5º (56-709-03)
For use with SDB 206, SDB 412 and EP 424.
956 710 010
56-710-01
Legacy single point beveling tool holder.
For EP 424, FF 313 and FF 424, low range.
EP 424 for OD 4.25in - 23.62in (108-600 mm).
956 424 000
56-424-00
–
–
DuoEdge single point tooling
Facing tool insert holder
(high range)
Bevel tool insert holder kit 37.5º
Premium grade HSS insert
(2 sided)
Insert Holder Kit 56-710-01
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 71
SDB / FF Tooling
Beveling and Counterboring Tools for SDB 206 & SDB 412
DESCRIPTION
CODE
PART #
Legacy single point beveling tool holder.
For EP 424, FF 313 and FF 424, high range.
EP 424 for OD 7.25in - 24in (184-609.6 mm)
956 424 010
56-424-01
Custom HSS single angle bevel tool bit (form tool).
Ground to customer specification
ON REQUEST
56-SPT-01
Custom HSS compound angle bevel tool bit (form tool).
Ground to customer specification
ON REQUEST
56-SPT-03
Custom single angle "J" bevel tool bit (form tool).
Ground to customer specification
ON REQUEST
56-SPT-04
Custom HSS compound angle "J" bevel tool bit (form tool).
Ground to customer specification
ON REQUEST
56-SPT-05
Custom bevel angle insert holder. Ground to customer specification
ON REQUEST
56-SPT-08
10º ID deburring tool.
0.15in (3.8 mm) required between mandrel and ID
956 702 010
56-702-01
10º ID deburring tool.
0.449in (11.4 mm) required between mandrel and ID
956 702 020
56-702-02
10º ID deburring tool.
0.762in (19.4 mm) required between mandrel and ID
956 702 030
56-702-03
4:1 Taper counterbore tool.
0.315in (8 mm) required between mandrel and ID
956 705 010
56-705-01
4:1 taper counterbore tool.
0.875in (22.2 mm) required between mandrel and ID
956 705 020
56-705-02
4:1 taper counterbore tool.
1.375in (35 mm) required between mandrel and ID
956 705 030
56-705-03
Custom HSS ID deburring tool bit. Ground to customer specification
ON REQUEST
56-SPT-06
Custom HSS counterbore tool bit. Ground to customer specification
ON REQUEST
56-SPT-07
Legacy single point beveling
tool holder
Legacy standard HSS tool bit
9.5 x 9.5 mm
Flange Facing Tools for FF 206
DESCRIPTION
CODE
PART #
Carbide insert. For beveling and flange facing
For use with insert holder 956 714 010
960 702 000
60-702-00
Carbide insert tool holder kit
For single point beveling and flange facing includes:
• 1 holder (16-042-00)
• 1 flag wrench (56-191-00)
• 2 retaining screws (60-231-01)
• 5 inserts (60-702-00)
916 701 000
16-701-00
Flange facing tool kit
Flange Facing Tools for FF 313 & FF 412
DESCRIPTION
CODE
PART #
Flange facing tool kit includes:
• 1 low range insert tool holder (56-195-00)
• 1 high range insert tool holder (56-194-00)
• 2 tool inserts (56-710-00)
• 2 insert retaining screws (56-190-00)
• 1 screw wrench (56-191-00)
956 418 010
56-418-01
Tool insert for flange facing (high and low range)
956 710 000
56-710-00
Custom form tool or single point insert holder.
Ground to customer specification
ON REQUEST
56-SPT-10
Flange facing tool insert
Hydraulic Power Units
For available Hydraulic Power Unit options, see page 76.
Air Control Module
Air Control Module “ACM”, see page 74.
72 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
POWER Pneumatic, Hydraulic, & Electric
3hp & 4hp pneumatic
6B spline drive motors
Powerful HPU-20 with standard
remote control pendant
New Eibenstock HD available with or
without remote control
Power Delivery Solutions for Pipe Cutting & Beveling
E.H. Wachs offers a wide variety of power drive motor options including electric,
hydraulic and pneumatic. All Wachs machine tools require a smooth, controllable
power source, essential to produce the precision weld preps needed for high
quality, repeatable welds.
Many Wachs machines can be operated with multiple drive types, while others
are designed for a single or specialized drive type. Whichever machine you
purchase or rent, OD or ID mounted, Wachs has the optimum power solution for
your application.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 73
POWER Pneumatic
ACM Air Control Module with Remote Control
For MDSF, SDSF, EP 424, SDB/FF, and LCSF
E.H. Wachs Air Control Module (ACM) is two accessories in one, an ATM Air
Treatment Module that regulates and conditions the incoming air supply to
protect valuable air motors, and a remote control device that allows the operator
the freedom to move away from the machine. The ACM allows operators to cut
and bevel pipe up to 7.9 m (26 feet) away, significantly reducing fatigue while
moving the operator a safer distance from the workpiece, important in highly
restricted or potentially hazardous environments.
•
•
•
•
•
•
•
•
•
All air design, with no other power source required
Compact, self contained; controls and hoses go in the strong, watertight case
Lockable case with wheels and telescoping handle for easy transport
Lightweight, ergonomic remote for operator comfort
1.8 m (6 foot) remote umbilical provides the operator unencumbered
movement and optimum positioning
Pressure regulator locks at desired pressure; 116 psi (8 BAR) maximum setting
Dual unit pressure gauge for quick visual confirmation of supply pressure
Vented non-marring quick disconnect with easy push to connect and one
handed disconnection
Durable 6m (20 foot) air line for any operating position and improved safety
Air Control Module ACM
for pneumatic motors
Easy Operation
Everything needed to quickly set up and start operating remotely is contained
inside the case. The ACM uses the large “Chicago” style air coupler for our split
frame and end prep machines, and includes the required adapters to control the
SDSF and other machines that use a smaller air connector.
Safety Features
•
•
•
•
•
Lockable shut-off for supply isolation
Pressure relief system
Shut-off vents trapped system pressure
Emergency stop shuts off and dumps air motor supply
Operator reset required following main pressure failure or emergency stop
activation, preventing dangerous movement
Ergonomic fingertip control
with safety stop button
Specifications
• Air Power Requirements:
ACM - 1.84 m³/min at 6.3 BAR (65 cfm; 90-232 psi) compressed air supply
• Packaging: Heavy duty storage case, transport with handle and wheels
• Dimensions: 457 x 500 x 305 mm (18.0 x 19.7 x 12.0in)
• Materials: Rugged ultra high-impact copolymer resin case & steel control panel
• Weight: 15.4 kg (34 lb)
Standard equipment
• Integrated control module
• 1.8 m (6ft) remote cord
• 6 m (20ft) air hose
ITEM
CODE
Air Control Module ACM for pneumatic motors
74 |
• Remote hand controller
• Heavy Duty Transport/Storage Case
• Operating Instructions
969 410 101
PART #
ACM controlling Split Frame
69-4101-01
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
POWER Pneumatic
ATM Air Treatment Modules
Pneumatic power is the first choice of most field machinists, but untreated air can
be rough on even the toughest air motors. Strongly recommended, Wachs ATM
Air Treatment Modules condition and regulate incoming air, extending motor life.
DESCRIPTION
CODE
PART #
Air Treatment Module ATM (Non-CE)
926 407 000
26-407-00
Air Treatment Module for DynaPrep MDSF
969 410 000
69-4100-00
Air Treatment Module Remote for DynaPrep MDSF
969 410 100
69-4101-00
Air Treatment Module ATM
Pneumatic Drive Motors
Wachs offers an expanded range of pneumatic, hydraulic and electric drive motor
options with the power and durability for form tooling, single pointing and other
cutting uses.
DESCRIPTION
IMPERIAL
METRIC
CODE
PART #
1.5hp Pneumatic
1.5 hp
1.1 kW
969 435 200
69-4352-00
2.5hp LCSF Pneumatic Reversible
2.5 hp
1.9 kW
960 401 001
60-4010-01
3hp Pneumatic Motor Right Angle with Handle
3 hp
2.2 kW
969 435 100
69-4351-00
3hp Pneumatic Motor Right Angle
3 hp
2.2 kW
969 435 300
69-4353-00
3hp Right Angle Reversible
3 hp
2.2 kW
969 435 301
69-4353-01
4hp Pneumatic Motor
4 hp
3.0 kW
969 435 500
69-4355-00
4hp Pneumatic Motor with Handle
4 hp
3.0 kW
969 435 600
69-4356-00
Pneumatic drive motors are available
with straight & right angle drives
DynaPrep MDSF Pneumatic Meter-Out Kits
Meter-out kit consisting of exhaust manifold, speed control, and muffler. Controls
(meters) the airflow on the exhaust (out) side to yield high torque, low rpm
operation for high alloy materials like stainless steel and Inconel. Where extra
torque and precise speed control at slow speeds is required, consider a meter-out
kit for your air motor. It is the ideal upgrade for machining stainless steel and
other corrosion resistant alloys.
DESCRIPTION
CODE
PART #
3 hp Meter-Out Adapter Kit
969 436 000
69-4360-00
4 hp Meter-Out Adapter Kit
969 436 100
69-4361-00
3hp Meter-Out Adapter Kit
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 75
SECTIONHydraulic
POWER
title
MODEL
ENGINE
GPM/LPM
HCM-2G
11 HP Gas
7 GPM
(26 LPM)
HCM-3E4
HCM-3E3
HCM-D23
15 HP
Electric
15 GPM
(57 LPM)
FRAME
TYPE
Cart
Mount
OIL
COOLER
FUEL
HYD OIL
(USABLE)
None
1.6 GAL
(6.1 LTR)
5.0 gal
(19 ltr)
Air
to Oil
with
Fan
N/A
4.0 gal
(15.4 ltr)
5.0 GAL
(18.9
LTR)
23 HP
Diesel
HPU-20
20 HP
Electric
18 GPM
(68 LPM)
Trolley
Mount
HSM-SQ
15 HP
Electric
15 GPM
(57 LPM)
Skid
AIR to
OIL
5.0 gal
(19 ltr)
30 gal
(114 ltr)
HYD RELIEF
PRESSURE
FILTRATION
1500 PSI
(103 BAR)
10 MICRON
RETURN LINE
CANISTER TYPE
1800 PSI
(124 BAR)
LENGTH
WIDTH
HEIGHT
WEIGHT
26.5in
(67cm)
20in
(51cm)
27.5in
(70cm)
143 lb
(65 kg)
27.5in
(70cm)
24.5in
(62cm)
31.5in
(80cm)
200 lb
(90 kg)
39in
(99cm)
29in
(73.7cm)
36.5in
(93cm)
520 lb
(236 kg)
46.5in
(104cm)
21in
(53.3cm)
28in
(71cm)
850 lb
(195 kg)
43.7in
(110cm)
31.5in
(80cm)
56.3in
(143cm)
CONSULT
FACTORY
N/A
5.0 gal
(19 ltr)
1500 PSI
(103 BAR)
Hydraulic Power Units
Gasoline HPU Model HCM-2G (14-000-08)
11 H.P. Honda gasoline engine driven hydraulic cart mounted power unit, with
electric start, hour meter, spark arrestor, low oil level shut down and oil cooler.
Rated for 10 GPM @ 1500 PSI (37.9 LPM @ 103 BAR)
Diesel HPU Model HCM-D23 (14-000-33)
23 H.P diesel engine driven hydraulic cart mounted power unit, with electric start,
hour meter, fuel gauge, spark arrestor, low oil level shut down and oil cooler.
Rated for 15 GPM @ 1800 PSI (56.8 LPM @ 124 BAR)
Cart Mounted, Gasoline Fueled
Hydraulic Power Unit
Electric HPU Model HCM-3E4-50 (14-000-28)
15 H.P. 415-440V 50Hz (IP44 rated) 3 phase electric motor driven hydraulic cart
mounted power unit, with electric motor switch and oil cooler.
Rated for 15 GPM @ 1500 PSI (56.8 LPM @ 103 BAR)
Electric HPU Model HCM-3E3-50 (14-000-29)
15 H.P. 380V 50Hz (IP44 rated) 3 phase electric motor driven hydraulic cart
mounted power unit, with electric motor switch and oil cooler.
Rated for 15 GPM @ 1500 PSI (56.8 LPM @ 103 BAR)
Hydraulic Hose Set & Accessories
DESCRIPTION
PART #
45 foot X ½in Hydraulic Hose Set W/Quick Disconnects
(Not for use with Trav-L-Cutter Model HE)
03-404-00
45 foot 5/8in Hydraulic Hose Set including 4 sets M/F Quick Disconnects.
(For use with Trav-L-Cutter Model HE)
02-408-00
20 Foot ½in Hydraulic Hose Set
09-406-00
Female Hydraulic Disconnect (1)
09-025-00
Male Hydraulic Disconnect (1)
09-026-00
Diesel D23 Hydraulic Power Unit
Electric Hydraulic Power Unit
76 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTIONHydraulic
POWER
title
Heavy Duty Electric Model HPU-20 (14-000-35)
380-480v Electric Motor Driven Remote Controlled Hydraulic Power Unit.
Standard Features
•
•
•
•
•
•
•
•
•
•
•
•
UL Listed NEMA 4 Electrical Controls Power (50/60HZ 3 Phase)
380-480V 3 phase input power
Over temp shut off
Low oil light
Remote pendant control with a 12 ft and a 50 ft extension cable
Remote stop / start and flow control
Removable base with non-marring casters
Five (5) point rigging / lifting system
Heat exchanger complete with digital readout
Ultra quiet helical hydraulic gear pump
Powder coat finish
Operating manual
Specifications
Heavy Duty Electric HPU-20
•
•
•
•
•
•
•
52.5in H x 26in W x 34.75in L
20HP 3 phase electric motor
30 gal tank capacity
850 lb operating weight with base & hydraulic oil
Factory Pressure Relief Setting 1800 psi (124 BAR)
Variable Flow from 4-18 GPM (15-68 l/min)
Electric Power Requirements 380-480v (3 Phase)
50/60Hz @ 30 Amps
• Sound level 62db at full flow
Note HPU is shipped without Hydraulic Oil.
Skid Mount Electric SafeQuip Model HSM-SQ [900 002 011]
15 HP 440V 50/60 Hz, 32A 11 kW (IP55 rated) 3 phase electric motor driven
skid mounted heavy duty hydraulic power unit. Designed to meet current CE
European standards and guidelines, the SafeQuip features a handheld remote
pendant to control the main functions including variable speed control.
Standard Features
•
•
•
•
•
•
SafeQuip Skid Mounted Electric HPU
15HP electric 3 phase motor
Hour meter, oil cooler and oil leakage sump
IP55 protection against dust and water ingress
Solid frame with lifting eyes to protect hardware
Remote start, stop, speed control, emergency stop
Remote control cable length: 16.4 ft (5m)
• Rated for 15 GPM @ 1500 PSI (56.8 LPM @ 103 BAR)
Hydraulic Drive Motors
Easily control the flow of hydraulic fluid to your machine’s pinion housing.
Tool-free connection allows the 6B spline drive and face gear to slide into place,
providing consistent torque. This heavy duty, rugged design works in tight spaces.
DESCRIPTION
CODE
PART #
MDSF Hydraulic Drive Motor
969 425 800
69-4358-00
EP 424 Hydraulic Drive Motor
981 310 000
81-310-00
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Hydraulic drive motor
| [email protected] | ehwachs.com | 77
SECTIONElectric
POWER
title
EPD Electric Power Drive
E.H. Wachs Electric Power Drive (EPD) is a self-contained, compact electric drive
system that’s an alternative to traditional pneumatic and hydraulic drives, for
larger field portable machine tools. Lightweight and easily transportable Wachs
EPD is powerful enough for all but the most demanding applications. Developed
in Germany to world class standards, the EPD is ideal for the power generation,
oil & gas and pipeline distribution industries. Highly efficient, it eliminates the
energy loss inherent in converting electric power to pneumatic or hydraulic,
requiring less hardware.
Wachs Electric Power Drive is a complete system that includes the electric drive
motor, power supply/controller and remote control pendant. Weighing less
than 16.5 kg (36 lb) the electric power controller is housed in a small suitcase
sized housing sealed to IP65 moisture and dust resistance standards. The high
frequency electric drive motor is a lightweight (9 kg (19.8 lb) yet powerful design
that uses a quick, tool-free mounting system.
Power controller is
compact & portable
EPD Motor Features:
•
•
•
•
•
•
•
•
Premium construction for durability
Maintenance free brushless design
Moisture and dust resistant to IP65
High torque output at low speed
High voltage and current spike protection
Rated for high continuous operating temperatures
Over temperature protective thermal switch
Overload clutch on drive motor
EPD powerful electric drive motor
with tool-free mounting system
EPD Power Controller
The EPD power controller drives the high frequency electric motor, and is
available for 220 V single phase and 380V-480V 3 phase.
EPD Power Controller Features:
•
•
•
•
•
•
•
•
•
Small design size utilizing high frequency technology
Highly portable unit
Versatile tool-free quick connection for machine mounting
220V (Single Phase), 380V-480V 3-Phase (4 kW- 8 kW);
optionally with 230V or 380-480V cable
Moisture and dust resistant to IP65
Error codes display
Service reminder for gear, oil, and seal changes
High torque at low speed
Over temperature protection
Remote control pendant with
speed control & emergency stop
Remote Control Features:
•
•
•
•
Emergency Stop
Speed control
Hold-to-run control
Start and Stop control
Tool-free mount makes installation
and removal easy.
78 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTIONElectric
POWER
title
Specifications
ELECTRIC POWER DRIVE EPD
220V 1 PHASE
380-480V 3-PHASE
EPD Electric Power Motor
PART #
EPM8
Powder coated AC high frequency inertia brushless motor with aluminum housing and gear box,
high voltage, current spike and over temperature protected. Output speed infinitely variable.
4 kW at 230 V with cables
(at 220 V approx. 40%
lower speed)
Power
Speed (RPM)
8 kW at 400 V with
cables
160/250 RPM
Frequency
50-60 Hz
Amps
15-20 A
Weight
9.0 kg / 19.8 lb
Electric Power Controller
EPB 480
16.4 foot (5 m) power cord and motor cables.
Power cord ships without wall plug, user installation required.
Power
8-12 KW
Frequency
50-60 Hz
Amps
15-20 A
Weight
16.5 kg / 36.38 lb
Standard Equipment:
• Electric Power Motor
• Electric Power Controller
• Remote Control
DESCRIPTION
• Power supply cable (version dependent)
• Hard-shell carrying case
• Operating instructions
VERSION
EPD for DynaPrep MDSF
220 V Single Phase
EPD for DynaPrep MDSF
380-480 V 3-Phase
CODE
960 133 501
PART #
69-4357-01
69-4357-03
EPD for LCSF
220 V Single Phase
900 007 002
60-452-01
EPD for LCSF
380-480 V 3-Phase
900 007 001
60-452-03
EPD for EP 424 (Requires Adapter)
220 V Single Phase
900 007 004
60-452-01
EPD for EP 424 (Requires Adapter)
380-480 V 3-Phase
900 007 003
60-452-03
981 500 000
81-500-00
EP 424 adapter for pneumatic and hydraulic machines*
* Add EPD for EP 424 separately.
Electric Drive Motors
E.H. Wachs German manufactured Eibenstock electric drives represent the
pinnacle of precision electric drive motors. These HD drive motors are more
compact yet more powerful, and perfectly matched to drive our DynaPrep MDSF
split frames. In addition they can be used to power Split Frames, SDB 206 and
412 end preps plus FF 313 and 424 flange facers. Smooth, quiet, and powerfully
efficient they pack a large amount of power in a relatively compact package.
Available with machine control, remote control pendant or full remote control
pendant and trip in 110V and 220V models.
DESCRIPTION
Eibenstock HD Electric Drive-110V, MDSF
PART #
69-4340-00
Eibenstock HD Electric Drive-220V, MDSF
69-4341-00
Eibenstock HD Electric Drive-110V with remote pendant (requires controller box)
69-4342-00
Eibenstock HD Electric Drive-220V with remote pendant (requires controller box)
69-4343-00
Eibenstock HD 110v with remote pendant, electric remote trip, controller box
69-4344-00
Eibenstock HD 220v with remote pendant, electric remote trip, controller box
69-4345-00
Eibenstock Legacy Drill-style Electric Drive Assembly-110V, LCSF
SPG-489-4110
Eibenstock Legacy Drill-style Electric Drive Assembly-220V, LCSF
SPG-489-4220
Provides electric power with remote
control options available
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 79
POWER Applications
Choosing the Best Drive Option
E.H. Wachs offers a wide variety of power drive options, including pneumatic,
hydraulic and electric. Here are a few things to consider when selecting the
appropriate drive for your application.
Pneumatic Power
Pneumatic is the most popular choice due to the wide availability of compressed
air, and offers good power characteristics and controllability. Where extra torque
is desired consider a meter-out kit for your air motor.
Electric Power Drive (EPD)
Hydraulic Power
Hydraulic power is the most uniform across a given power range, regardless
of the rpm of the machine tool. It is a clean, sealed power source ideal for use
in hostile environments including airborne salt spray, sand, and partial or full
immersion in mud or water.
Electric Power
Pneumatic drive motors
The best choice where airborne or fluid contamination is highly undesirable, such
as in high purity and power generation applications is electric power. Drives with
remote control options are available in 110v, 220v, and 480v models.
Remote Control
E.H. Wachs offers remote control options available across all three drive types.
DynaPrep MDSF Drive Motor Torque Comparison
Electric, Pneumatic, & Hydraulic Drive
Torque, in-lb
160 RPM EPD
Eibenstock HD
4hp Pneumatic
4hp Meter-Out
3hp Pneumatic
3hp Meter-Out
Hydraulic
Torque, Nm
Hydraulic drive motors
RPM
Although initially providing more torque at slow speeds, the pneumatic drive shows a reduction in torque with an
increase in speed. Hydraulic power is the most uniform across a given speed range.
80 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION titleMachines
SPECIALTY
Weld Coupon loaded, ready for prep
Weld Coupon Station
RS-2 Rising Stem Valve Exerciser
Special Jobs Call for Special Machines
E.H. Wachs has a long history of creating specialized machines for unique or
challenging machining tasks. Our RS-2 and P-2 handheld operators are the
ideal tool for operating or exercising handwheel and rising stem valves, and are
available in three drive types. The P-2 is offered in your choice of high torque or
high speed models.
Wachs Weld Coupon Station is specially designed for training organizations to
teach end prep beveling skills while saving and reusing practice coupons. Genuine
Wachs tooling is available in both Legacy style and DuoEdge holder and insert,
which offers one of the lowest costs per cut in the industry. If you need help with
a difficult machining project contact your local E.H. Wachs representative – we
probably have a tool for the job.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
| [email protected] | ehwachs.com | 81
SECTION
RS-2
Valvetitle
Operator
Powered Valve Turning & Operation
Turning valves and valve handwheels is an important job for maintaining pipeline
infrastructure. An organization can have hundreds or even thousands of valves
that must be controlled, or in some industries “exercised”, the process of running
a valve through its full cycle to prevent sticking or freezing caused by factors such
as tuberculation.
The RS-2 (Rising Stem 2) Portable Valve Operator for rising and non-rising stem
valves delivers up to 800 lb-ft torque and a maximum of 55 rpm for fast, reliable
opening and closing of water, wastewater, pipeline and petro-chemical valves.
Highly Versatile
The RS-2, designed with operator health in mind, spares arm and back injuries
associated with manually turning large, stubborn or frozen industrial valves.
The RS-2 offers a range of adapters and accessories to suit most applications,
including PIV (Post Indicator Valves). There’s a 1in (25.4 mm) square drive adapter,
dedicated handwheel adapters and a universal handwheel adapter to fit most
common handwheels.
RS2 Rising Stem Valve Operator
electric model shown
Multi-Functional Valve Operator
•
•
•
•
•
•
•
•
Available in hydraulic, pneumatic or electric Drive
Operate all rising & non-rising stem valves from 6-60in (152.4-1524mm)
4in (106.1mm) hub opening for operating rising stem valves
Mount to any handwheel with Universal Handwheel Adapter
Forward and reverse operation. Variable speed control
Built in easy view LCD counter
55 rpm high-speed operation for valves requiring several hundred turns
800 lb-ft torque for difficult valves
Available Models
DRIVE TYPE
POWER REQUIREMENTS
MOTOR CONTROLS
PART #
Pneumatic
60 cfm @ 90 psi
Variable speed; Forward and
reverse dial
78-000-03
Electric
110 volt AC
(15 amps or 3500 watt generator)
Variable speed; Adjustable torque
control
Forward and reverse control valve
78-000-01
Hydraulic
8 gpm @ 1800 psi
Variable speed; Adjustable torque
control
Forward and reverse control valve
78-000-04
RS2 with Handwheel Adapter
RS-2 Handwheel Adapter
For using the rising stem valve operator with standard handwheels.
MODEL
PART #
RS2 Dedicated Handwheel Adapter - Stays on handwheel for quick operation
P13-017-4007-00
RS2 Universal Handwheel Adapter
P13-017-4008-00
RS2 Dedicated Handwheel Adapter
P13-017-4007-00
82 |
RS2 Universal Handwheel Adapter
P13-017-4008-00
RS2 operating rising stem valve
Allows for 2-person operation
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
P-2 Valve Operator
Convenient Handheld Operation of Handwheel Valves
E.H. Wachs® powered handheld valve turners/operators are built for quick
operation and exercising of valves. Available in pneumatic, hydraulic and electric
drive the P-2 is powerful and highly portable for quick, efficient operation of
most valves, handwheel valves and post indicator valves (PIV).
The E.H. Wachs® P-2 (Pow-R-Drive 2) handheld valve turning machine is the ideal
solution for organizations dealing with critical valves of any sort, including fire
prevention and water material handling systems. It’s lighter, faster and more
powerful than any other machine of its kind and helps eliminate arm and back
injuries associated with attempting to manually turn large or stuck valves.
P-2 Electric 110V Model
The P-2 offers increased productivity, operator efficiency and valve protection.
It’s compact size and light weight make it the perfect tool for hard to reach
valves, valve turning/exercising and fast shut downs, delivering controlled power
to operate valves 6” (152.4mm) and up.
The P-2 is available in both high speed HS and high torque HT models, in
pneumatic, hydraulic, or electric drive. An optional universal handwheel adapter
allows the P-2 to operate non-rising stem handwheels.
P-2 Pneumatic Model
P-2 Features
•
•
•
•
•
Lightweight, rugged construction
Easy setup and operation
Convenient finger tip control
LCD counter, VITALS compatible
VITALS offers precise torque control
P-2 Hydraulic Model
• Pneumatic, hydraulic or electric
Available Models
DRIVE TYPE
TORQUE
SPEED
Electric 110V
500 ft·lb
20 rpm
PART #
Electric 220V
500 ft·lb
20 rpm
11-000-10
Pneumatic
500 ft·lb
26 rpm
11-000-08
Hydraulic
500 ft·lb
24 rpm
11-000-09
Electric 110V
500 ft·lb Vitals torque control
20 rpm
11-000-17
Electric 220V
500 ft·lb Vitals torque control
20 rpm
11-000-20
Hydraulic
500 ft·lb Vitals torque control
20 rpm
11-000-19
Electric 110V
800 ft·lb
10 rpm
11-000-02
Electric 220V
800 ft·lb
10 rpm
11-000-05
Pneumatic
800 ft·lb
13 rpm
11-000-03
Hydraulic
800 ft·lb
12 rpm
11-000-04
Electric 110V
800 ft·lb Vitals torque control
10 rpm
11-000-12
Electric 220V
800 ft·lb Vitals torque control
10 rpm
11-000-15
Hydraulic
800 ft·lb Vitals torque control
12 rpm
11-000-14
11-000-07
Vitals torque control available
on select models.
P-2 Handhweel Adapter
Size adjustable solution for using the
P-2 with Standard Handwheels
MODEL
PART #
P-2 Handwheel Adapter
11-401-00
P-2 Handwheel Adapter
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
P-2 Electric shown
with Handwheel Adapter
| [email protected] | ehwachs.com | 83
WELD Coupon Station
Save Thousands Making Your Own Coupons
E.H. Wachs Weld Coupon Station is a self contained tool designed for machining
weld preps onto ordinary pre-cut pipe sections, creating weld ready coupons.
Wachs Coupon Station will machine virtually any prep including bevels,
compound bevels and J-preps on carbon steel, stainless steel, alloy steel and
aluminum pipe and tubing. It is available in two models, Basic and Deluxe.
The Basic model includes the standard mandrel to satisfy a 2.75in OD coupon. The
deluxe model includes the optional mandrel assembly to counterbore from 2.26in
to 6.63in ID (57.4 - 168.4 mm). It’s capable of handling all common coupon sizes
up to “Super Coupons” with 2.75in OD (69.9 mm) and 5/8in wall (15.9 mm) and up
to a 6in (DN150) schedule 80.
Weld Coupon Station
Save Your Coupons
Wachs Coupon Station will quickly pay for itself in time and material savings. For
example, if you purchased and discarded 2,000 coupons per year at the current
average cost of $10 each, by using the Prep Station you’d save nearly $20,000 and
enjoy an extremely rapid return on your investment. Order your Weld Coupon
Station today and you’ll see that with Wachs, it pays to save your coupons.
Coolant System
Designed to mount on a bench or cart, the Coupon Station is built around
E.H. Wachs powerful SDB 206/2 ID mounted machine tool, the finest of its kind.
A totally self contained unit, it features a clear splash proof enclosure with a
recirculating coolant system that dramatically extends tooling life.
A screened chip collection tray protects against coolant contamination. Safe,
clean and easy to use the Weld Coupon Station features precision external
controls to effortlessly make the perfect weld prep in minutes.
Coupon shown with weld-ready bevel
Specifications
Machining Capacity: Common coupon sizes up to “Super Coupons” with 2.75in
(69.9 mm) OD and 5/8in wall (15.9 mm) using included mandrel; with optional
accessories up to 6in Schedule 80 (ND150)*
Feed Rate: .083in (2.1 mm) per revolution
Feed Stroke: 2.5in (63.5 mm) usable feed travel w/ .001in (.025 mm) feed scale
Chucking Capacity (ID):
2in (50.8 mm) pipe schedule 10, 40, 80, xx, super coupon
Controls:
On/Off, Manual Clamp, Manual Feed, E-Stop, Speed & Coolant Shut-Off
Drive: Electric 110 V/AC @ 15 Amp - 60 Hz
Tooling: Included 37.5 degree tooling holder kit, Genuine Wachs 56-711-01 high
speed steel tooling with 2 precision ground cutting edges
Dimensions:
Length 21in (533.4 mm) x Width 18in (457.2 mm) x Height 21in (533.4 mm)
Weight: Without coolant 105 lb (47.6Kg)
MODEL
84 |
CODE
Welded coupon – reusable
PART #
Basic Weld Coupon Station
908 089 401
P08-089-401
Deluxe Weld Coupon Station
908 089 402
P08-089-402
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
GENUINE
Wachs Tooling
DuoEdge™ Holder
& Insert System
Better Value
Genuine Wachs Tooling offers better value than
imitation or universal tooling. Made specifically
for E.H. Wachs machine tools, they fit perfect,
hold an edge longer and can be resharpened
multiple times. They deliver the precision
finishes and speed you expect and deserve from
E.H. Wachs equipment. Work stoppages from
inexpensive tooling are only part of the reason
Wachs tooling is the better value.
The tooling material selected is as important
as the profile in delivering a superior machined
surface. We have decades of experience
manufacturing the best performing, longest
lasting tooling for our machines.
For the lowest cost-per-cut specify DuoEdge Tooling (where applicable).
BLADES
Illustrated here are the basic types offered,
simplified for clarity. Wachs offers an extensive
lineup of tooling, bits and blades for most
applications. To maintain the peak performance
of your Wachs machines, always specify Genuine
Wachs Tooling.
INSIDE BEVEL
OUTSIDE BEVEL
OD BEVEL
Please provide as much information
possible about the project regarding
customized tooling for manufacturing
to spec for the best results.
J-Prep
COMPOUND BEVEL
SINGLE POINT, INSERT
J-PREP
Compound Bevel
Required
OD
ID
SINGLE BEVEL
T
Required
T
Lt
OD
Lt
B1
ID
B1
COMPOUND
BEVEL
B2
Tr
B1
OD
COUNTERBORE
PARTING
Single Bevel
While Genuine Wachs Tooling works
for many applications, we understand
the need for custom tooling for
specific applications and needs that
arise in the field.
FACING
BEVEL, INSERT
DOUBLE BEVEL
RECIPROCATING
ID MOUNT BITS
SINGLE POINT
TAPER
SLITTING
Precisely engineered and fabricated with
superior high-strength materials, Wachs tooling
is designed for today’s higher speeds, heavier
feed rates, and exotic materials. The result is
precise cuts, longer tooling life and maximum
productivity.
Custom Tooling
OD MOUNT BITS
T
B2
Lt
B1
T
OD
ID
ID
REQUIRED:
OD:
(ID):
T:
Lt:
Compound J-Prep
Counterbore
T
Required
OD
Lt
OD
B1
OD
T
ID
B1
ID
B2
ID
D
L
R
B1
Required
B1:
B2:
Tr:
Required
J-PREP
T
L
L1
COMPOUND J-PREP
R
Tr
OD
ID
REQUIRED:
OD:
(ID):
T:
Lt:
R
Lt
B1:
Lt |
R:
OD
T
ID
OD
A1
ID
L
REQUIRED:
OD:
(ID):
T:
D: |
A1:
CD:
OD:
B1:
600 Knightsbridge Parkway | Lincolnshire,
Illinois 60069 | +1.847.537.8800
(ID):
T:
B2:
L:
Lt:
Tr:
A1
T
B1
Lt Tr
L
REQUIRED:
CD
COUNTERBORE
B2
R
T
Lt
Tr
CD
D
[email protected] | ehwachs.com | 85
PARTS & Service
Factory Service
Wachs machines are made to work, and built tough to take
it. But any machine, even heavy duty ones like ours, may
require servicing over time. At E.H. Wachs great service is only
a phone call away. Arrange to send us your machine - we’ll
evaluate it and send you back a no cost recommendation to
repair, upgrade, refurbish or replace it. A written quotation is
furnished for your approval before any work is begun.
When it comes time for replacement parts or service for your
Wachs equipment, trust it to the people who know it best E.H. Wachs®. If your machine is showing the effects of age or
heavy usage, consider replacement parts, our factory repair
service or a complete refurbishing to like new condition.
Single Source
Nobody is better at supporting their machines after the
sale than Wachs, your single source for consumables, OEM
replacement parts and factory service. In addition to Genuine
Wachs Tooling, our parts department offers a complete
inventory of common replacement parts. From simple nuts and
bolts to the most complex assemblies, our parts department
quickly ships your order to minimize downtime.
Repair, Upgrade, Refurbish
Wachs refurbishing restores your machine to perform and look
like new. Wachs factory repaired or refurbished machines are
backed with a full replacement parts warranty. Our state of the
art major repair and upgrade facility is located in Lincolnshire,
IL, with regular parts and service available at our Sales, Service,
and Rental Centers located in Illinois, California, Louisiana, New
Jersey, South Carolina, Texas, Canada, the UK, Germany, India,
and the UAE.
Genuine Parts & Service
•
•
•
•
•
Before
86 |
Complete Parts Inventory
Genuine Wachs Tooling
Factory Repair & Upgrades
Complete Refurbishing
New Part Warranty
After
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SECTION title
SUPPORT
& Training
Complete Support
E.H. Wachs personnel are available for onsite instruction, safety
training and equipment maintenance anywhere around the
world. Experienced professionals, they’re expert in all aspects
of Wachs equipment, from specifying machines and tooling to
training your team on their effective use. For advanced training,
consider specialized courses at the E.H. Wachs Training Center.
At Your Location or Ours
As the premier manufacturer of portable cutting and weld
prep machine tools, E.H. Wachs is best qualified to train your
personnel on the proper operation of our products. That’s the
reason Wachs specialists are available, at your location or ours,
for training and instruction on operating and maintaining our
precision machine tools.
E.H. Wachs Training Center
For the ultimate in training the E.H. Wachs Training
Center, located at our facility in Lincolnshire, Illinois, offers
comprehensive courses for all our products. It’s the premier
hands-on learning experience for pipe cutting and weld
preparation technologies, and is ideal for field machinists in
the oil and gas, power generation, petrochemical and related
industries.
Your E.H. Wachs instructors are not just academics – all of
them have real world experience and participate in the design,
development and evolution of these advanced machines. This
gives our people unique insight into the latest industry trends,
procedures and techniques.
Hands-On Training
At our facility the focus is on classroom education and hands-on
training in the operation of portable machine tools. Structured
to enhance safe operation, we’ll review the setup and operation
of Wachs advanced remote control options for all drive motor
types. You’ll leave with a comprehensive understanding of
the industry, plus detailed knowledge and skill in the use and
maintenance of these state of the art machines.
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
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EQUIPMENT Rentals
Available Worldwide
When it makes more sense to rent than to buy, virtually the
entire product lineup of Wachs and Orbitalum are available for
rental on a daily, weekly or monthly basis. We maintain a large
inventory of machines, welding systems and accessories ready to
ship from our Sales, Service, and Rental Centers to virtually any
spot on the globe, including remote or offshore locations.
Factory Rentals
Factory rentals are great for short term usage such as
emergency repair projects, scheduled turnarounds or power
generation outages. Individually inspected and tested before
shipment, our machines and welding systems arrive configured
for your exact application. Many clients start with renting our
products and find them so powerfully productive they choose to
purchase.
Offering more than just equipment and tooling, ITW-OCW
Sales, Service & Rental Centers are staffed with expert technical
product specialists to help you quickly specify the right machine,
power source and tooling for your application. Renting with us
gives you access to the entire range of technical support and
engineering expertise that we’re renowned for.
Unrivaled Support
Our rental equipment is available in many locals on a next day
basis through our 24 hour on call service. Call today and we’ll
ship today. Wachs Split Frames, Trav-L-Cutters, Guillotine Saws,
EP 424 end prep machines, Orbitalum GF series tube saws, 165
series orbital welding systems with weld heads are all in stock
ready for immediate shipment. In fact virtually every product we
manufacture is available as a factory rental.
We’re available 24/7 to help with questions, problems or any
additional equipment or supplies needed to complete your
project. Other options for managing your equipment rentals are
available, up to and including specially trained factory onsite
technicians to help manage and maintain our machines, or
instruct your workforce on their proper use.
88 |
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
SUPERIOR Equipment
ITW Partners
SDSF Small Diameter Split Frame
Welcome to this newest edition of the E.H. Wachs Industrial pipe cutting
and beveling catalog, featuring a wealth of new products designed for the
professional field machinist. This edition highlights the newly redesigned
lineup of Wachs split frames with the SDSF, DynaPrep® MDSF and LDSF offering
standard sizes to cover a full .5in to 120in (DN15-1500) range of tube, pipe or
vessel outside diameters.
DynaPrep MDSF Split Frame
The DynaPrep MDSF Modular Design Split Frames line is designed to fit pipe
OD sizes from 2in to 60in OD (DN50-1500). Building on the strength of its
predecessor the LCSF Low Clearance Split Frame, the MDSF redefines the
category of split frame, clamshell type pipe cutter/bevelers with more power,
more features, greater ease of use, and the option for true remote control across
all three drive types, pneumatic, hydraulic and electric.
The DynaPrep is flanked by the SDSF Small Diameter Split Frame for diameters
ranging from .5in to 6in (DN15-150), and by the LDSF Large Diameter Split Frame
for larger diameters (60in to 120in or DN1500-6000). The combination of these
three product lines, along with their advanced accessories, combine to form the
industry’s most complete portable field machining system. E.H Wachs offers
a machine tool to handle most of the applications encountered in the field,
without reverting to a custom solution.
LDSF Large Diameter Split Frame
for pipe & vessels
As the foundation of our portable machining system, Wachs split frames can
be configured to cut, bevel, cut and bevel simultaneously, counterbore, face,
record grove, remove socket welds, perform chipless cutting, trepanning, and cut
casings externally and internally for wellhead completion, to name just a few.
Bring us your toughest application - we probably have a machine for it.
In addition to building the most comprehensive line of split frames offered
anywhere, E.H. Wachs products include our famous Guillotine® pipe saws and the
Trav-L-Cutter®, industry favorites that continue to fill the needs of professionals
around the globe. ID mounted end prep machine tools include our class leading
EP 424 with its unique, patented autofeed system, and the proven SDB series
that can be converted to FF series flange facers. Wachs RS-2 (rising stem) and P-2
handheld valve operators return with new options for control and monitoring
valve activity.
Early cutting with Trav-L-Cutter
Sold and supported worldwide (with most available for rental),
E.H. Wachs products are built to world class standards under ISO 9001.
Now available locally at our regional Sales, Service and Rental Centers,
Wachs machines are quickly available when and where you need them.
ISO 9001
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com
EHW20170306-Industrial-kat-cvr-US.indd 2
The ITW Welding group serves the global welding industry with
superior products, and unparalleled service. The group includes
leading manufacturers of weld prep machine tools, filler metals,
welding machines, induction heating equipment, and welding
consumables, components and accessories for a wide variety of
applications. ITWWelding.com
ITW Welding offers a full line of industrial quality welders from
Miller Electric Mfg. Co., headquartered in Appleton, Wisconsin.
Miller is a leading worldwide manufacturer of Miller arc welding and
cutting equipment, delivering ruggedly reliable equipment of the
highest quality. The Welding Components group includes Bernard
MIG-Guns, Weldcraft TIG-Torches, Tempil temperature markers, and
Smith Equipment, combining four well known suppliers for welding
accessories. MillerWelds.com
Hobart Brothers based in Troy, Ohio features a full line of filler
metals for applications ranging from mild steel and low alloy steel
to stainless steel. Available products include stick electrodes, solid
wires and flux cored wires in a variety of diameters and packaging.
All Hobart brand filler metals feature superior arc performance and
selections are available for fast-freezing or self-peeling slag, low
hydrogen weld deposits, high deposition rates and efficiencies, and
x-ray quality welds. HobartBrothers.com
| 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800
Our ITW
Partners
When you partner with us
you’re not only partnering
with the industry leader in
portable weld preparation
machine tools and orbital
welding systems, you’re
partnering with ITW, the
industry leader in advanced
welding technologies.
ITW has a market leading
portfolio of best in class
brands offering reliable and
responsible products for the
markets we serve.
When reliability matters...
We’re there.
Forging the Tools
for Excellence
| [email protected] | ehwachs.com
3/6/17 6:59 PM
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E.H. WACHS
PORTABLE WELD PREP MACHINE TOOLS
Corporate Locations
Sales Locations
Contact your local ITW Orbital Cutting & Welding representative
for additional information or to request a product demonstration.
Northeast
Sales, Service & Rental Center
E.H. Wachs
1001 Lower Landing Road, Suite 208
Blackwood, New Jersey 08012 USA
T: +1.856.579.8747
F: +1.856.579.8748
Houston North
Sales & Technical Center
E.H. Wachs
15331 Vantage Parkway East
Houston, Texas 77032 USA
T: +1.920.831.4720
F: +1.847.520.1147
Southeast
Sales, Service & Rental Center
E.H. Wachs
171 Johns Road, Unit A
Greer, South Carolina 29650 USA
T: +1.864.655.4771
F: +1.864.655.4772
GERMANY
ITW-OCW Europe Headquarters
Orbitalum Tools GmbH®
E.H. Wachs Sales & Service Center
Josef-Schüttler-Straße 17
Singen D78224 Germany
T: +49 (0) 77 31 - 792 0
F: +49 (0) 77 31 - 792 500
West Coast
Sales, Service & Rental Center
E.H. Wachs
5130 Fulton Drive, Unit J
Fairfield, California 94534 USA
T: +1.707.439.3763
F: +1.707.439.3766
Gulf Coast
Sales, Service & Rental Center
E.H. Wachs
2220 South Philippe Avenue
Gonzales, LA 70737 USA
T: +1.225.644.7780
F: +1.225.644.7785
Wachs Canada Ltd®
Western Canada Sales, Service & Rental Center
5411 82 Ave NW
Edmonton, Alberta T6B 2J6
Canada
T: +1.780.469.6402
F: +1.780.463.0654
Toll Free: 800.661.4235
UNITED ARAB EMIRATES
Wachs Middle East & Africa Operations®
E.H. Wachs
PO Box 262543
Jebel Ali Free Zone South
Dubai FZS 5, ACO6
United Arab Emirates
T: +00 971 4 88 65 211
F: +00 971 4 88 65 212
INDIA
Wachs India®
E.H. Wachs / ITW India Private Limited
Orbital Cutting & Welding Division
4A/19, IDA Phase-1
Medak District
Telangana 502 319 India
T: +91 40 3026 1812
F: +91 40 3048 0815
CHINA
Wachs China®
E.H. Wachs / ITW Welding China
New Caohejing International Business Centre
B-1501 No. 391 Guiping Road
Shanghai 200052 China
T: +86 (21) 52303751
F: +86 (21) 52303758
ehwachs.com
Houston South
Sales, Service & Rental Center
E.H. Wachs
3414 Lilac Unit E
Pasadena, Texas 77505 USA
T: +1.713.983.0784
F: +1.713.983.0703
CANADA
Wachs Canada Ltd®
Eastern Canada Sales, Service & Rental Center
1250 Journey’s End Circle, Unit 5
Newmarket, Ontario L3Y 0B9
Canada
T: +1.905.830.8888
F: +1.905.830.6050
Toll Free: 888.785.2000
UNITED KINGDOM
Wachs UK®
UK Sales, Service & Rental Centre
Units 4 & 5 Navigation Park
Road One, Winsford Industrial Estate
Winsford, Cheshire CW7 3RL
United Kingdom
T: +44 (0) 1606 861 423
F: +44 (0) 1606 556 364
INDUSTRIAL PIPE CUTTING AND BEVELING MACHINE TOOLS
UNITED STATES
ITW-OCW US Headquarters
E.H. Wachs®
600 Knightsbridge Parkway
Lincolnshire, IL 60069 USA
T: +1.847.537.8800
F: +1.847.520.1147
Toll Free: 800.323.8185
INDUSTRIAL PIPE CUTTING
& BEVELING MACHINES
ehwachs.com
©2017 EHW-001 0317
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