ASI Doors Iso-Roll 415 High Speed Roll-Up Door Owners Manual
Below you will find brief information for High Speed Roll-Up Door Iso-Roll 415. This manual covers the installation, operation, and maintenance of the High Speed Roll-Up Door Iso-Roll 415. The door can be opened and closed using various methods including push buttons, pull cords, and automatic timers, making it suitable for a variety of applications. It is also equipped with safety features such as a photo-eye system to prevent accidental closures. The manual includes detailed instructions for performing preventive maintenance to ensure the door's long-term reliability and performance.
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H IGH S PEED R OLL -U P D OORS
O
WNERS MANUAL
M
ODEL
415
I ‐R
© 2016 ASI Doors, Inc. 1-800-558-7068 Manual Part Number: 17A251-030716 www.asidoors.com
Page 2 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
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Safety Practices
General Information
415 Roll-Up
General information regarding symbols used:
The descriptions below describe the symbols used in this manual to draw the user’s attention to the various dangers and to point out useful advice.
This is the safety alert symbol. It is used to alert you to potential personal safety hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates an potentially hazardous situation which, if not avoided, will result in minor or moderate injury.
CAUTION used without the safety alert symbol, indicates an potentially hazardous situation which, if not avoided, may result in property damage.
NOTE explains general information.
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General Information
415 Roll-Up
Safety Practices
Continued...
Please read the safety practices and the manual thoroughly before connecting power to the control box.
1. Do not operate the door while under the influence of drugs or alcohol.
2. Do not use the door if it looks broken or does not seem to work right. Advise your supervisor at once.
3. Stay clear of the door when it is moving.
4. Keep hands, feet and head clear of the door at all times.
5. Do not operate the door with equipment, material or people directly underneath the door.
6. Disconnect power before performing any electrical or mechanical service, cleaning or other maintenance on the door. OSHA requires disconnect to be properly tagged and locked out during all maintenance or service of equipment. With the power supply disconnected, always verify using a volt meter.
7. All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes.
8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place fingers or un-insulated tools inside the control box. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death.
9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door. Replacement labels and literature are available from ASI Doors, Inc. or its representatives.
10. If you have any questions contact your supervisor or your local ASI Doors, Inc. representative for assistance.
11. Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death.
Read these safety practices before installing, operating or servicing the door. Failure to follow These safety practices could result in property damage, serious bodily injury or death.
READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS
IN THIS MANUAL BEFORE OPERATING THE DOOR. If you do not understand the instructions, ask your supervisor to teach you how to use the door.
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ASI Doors, Inc. Warranty Policy
General Information
415 Roll-Up
ASI Doors, Inc. (herein called "ASI") warrants solely for the benefit of its customer that each door system manufactured by ASI (each a "Door System") will be free from defects in material and manufacture for a period of one (1) year from the date of original shipment by ASI. The foregoing limited warranty shall not apply to defects which result from improper installation, abuse, misuse, alteration, modification or failure to maintain the Door System in accordance with the ASI Owner's Manual. Periodic lubrication and adjustment of the Door System as described in the
ASI Owner's Manual are the sole responsibility of the customer. All claims for defects must be made to ASI within thirty (30) days after the defect is discovered or should, with reasonable care, have been discovered. THE FOREGO-
ING LIMITED WARRANTY CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI WITH RESPECT TO
THE DOOR SYSTEM. ASI EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR WARRANTIES—
WHETHER EXPRESS, IMPLIED, OR STATUTORY—INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the applicable warranty period, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge, and pay the reasonable labor costs to repair or replace the defective equipment or parts. The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty.
ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLA-
RY OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST
PROFITS, ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE
WHATSOEVER, WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH
OF WARRANTY (EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR
ANY OTHER THEORY OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY
THEREOF, AND REGARDLESS OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN REN-
DERED BY ASI CONCERNING THE SALE OR USE OF THE DOOR SYSTEM.
At ASI's request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F.O.B. ASI's facility with freight prepaid. The customer is responsible for any removal costs.
The customer shall comply with the following procedures in filing a warranty claim with ASI:
1. Notify ASI of any and all defects in writing. ASI will review the warranty request and issue a Returns Goods
Authorization (RGA) form if the defective parts need to be returned to ASI for inspection and verification. The
RGA form must accompany any materials returned for warranty consideration.
2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the Door
System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.
3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will not accept any labor charges unless previously approved by ASI and accompanied by the ASI purchase order number.
The customer must file a claim with the shipper for any damage and/or losses that may occur during transit.
Installation hardware and start up of the Door System equipment is the responsibility of the installation contractor.
Periodic adjustments and normal maintenance are the responsibility of the customer.
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General Information
415 Roll-Up
Table of Contents
General Information
Safety Practices
Warranty Policy
Installation
Crates and Contents
Begins on Page 7
Page 7
Door Measurements
Face Frame Installation
Page 9
Page 10
Warranty and Liability
Photoeye Connections
Page 3
Page 5
Page 19
Page 26
Maintenance
3 Begins
Preventive Maintenance
Replacement Parts
Mechanical Service Parts List
Service Parts - Door Curtain
Service Parts - Motor Side
Service Parts - Idler Slide
Service Parts - Side Frames, &
Drive Assembly
Service Parts - Shrouds
Electrical Service Parts List
Service Parts - Electrical
Instructions for Ordering
Page 42
Page 46
Page 48
Page 49
Page 50
Page 51
Page 52
Page 53
Page 54
Page 56
Final Checks and Verification
Setting Door Limits
Page 30
Page 31
Wireless Detection Device
Photocell Install and Setup
Page 38
Page 39
Do not install, operate or service this product unless you have read and understand the Safety Practices, Warnings and Installation and Operating Instructions contained in this manual.
Failure to do so could result in property damage, bodily injury or death.
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Crates and Contents
General Information
415 Roll-Up
Control Panel
Shroud Assembly
Loose Parts Box
Face Frame
Assemblies
Figure 1: Crates and Contents.
Header and Motor
Assembly
Shipping Crate
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General Information
415 Roll-Up
Crates and Contents
Continued...
Upon receipt of the shipment, check that you have received the correct number of pieces as shown
(Figure 1). Crate will contain the Side-Covers, the Header Assembly, the Loose Parts Box, and Control Box. For your protection, note any damages or shortages on the carrier’s bill of lading before signing the bill for receipt.
The installation of this door will require at least a two man crew and a fork-lift. Select a fork-lift with lifting height based upon the height of the door, plus a minimum additional two feet.
N O T E
Because of variances in the construction of walls on which the door will be mounted, fasteners are not supplied. For proper anchoring of the door, we recommend the use of thru-bolts.
DO NOT remove door sections from crate until you encounter the step in which they are to be installed.
L OOSE P ARTS B OX :
Installation Instructions ……………………….1
Sales Drawings ………………………………..1
Misc. Activation Devices ………….…… As Ordered
Owners Manual ………………………………..1
Warning Name Plate Assembly …...………...2
C ONTROL E NCLOSURE B OX :
Control Box …………………………………….1
Track Lubricant ………………………………..1
6mm Hex Drive ……………………….….……1
Photo eyes …………..………………………...2
Schematic …...………………………………...1
Misc. Activation Devices ………….…… As Ordered
N O T E
Unless specifically called out as “Provided by ASI”, installer is to provide all necessary mounting hardware, anchors, inserts, hangers, supports and equipment needed to install door in accordance with final shop drawings and manufacturer’s instructions.
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Door Measurements
Installation
415 Roll-Up
1. Make contact with the person responsible at the customer's place of business – check access conditions and prevailing safety practices.
2. First check the dimensions of the construction opening. The exact measurements can be found on the production sheet supplied with the door.
3. Carefully unpack the door and check the various components:
- Left and right side f r a m e s .
- Roll-up mechanism and installation manual included in the packing list.
- Control box, wiring diagram, photo eyes and cable for anti-roll off switch.
- Fasteners for the door, the operating controls and other accessories.
Header
17-1/2”
Drive Side
7-1/8”
1/2 WIC + 7-1/8”
Bolt Hole Locations
Figure 2: Door Measurements.
Tools Required
1 Tape measure
1 Water level
1 Pencil
1 General purpose pliers
1 A pair of wire cutters
1 Wire strippers
1 Digital Volt/Ohmmeter
1 Silicone caulk gun
1/2 WIC + 3-1/8”
Idler Side
3-1/8”
Figure 3: Marking Bolt Holes.
1 Hammer
1 Set of screw drivers
1 Extension cord
1 Electric screwdriver
1 Electric drill
1 A set of metal drill bits ¼” TO 5/8”
1 Hammer drill
1 A set of concrete drill bits ¼” TO 5/8”
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Installation
415 Roll-Up
Face Frame Installation
N O T E
Only ASI DOORS Qualified personnel are authorized to carry out this work
A SSEMBLY ON THE FLOOR :
1. Cut the tie wraps on the Reintroduction Block.
2. Remove one bearing from each Reintroduction block.
3. Insert the black plastic Side Track of each side door post into the Reintroduction Block while the
Steel Bracket goes on the outside of the Header
Bracket.
4. Center black track in Reintroduction Block and re-attach each bearing.
5. Attach both side door posts to the Roll/Header bracket using 2 studs. Nuts provided in Loose
Parts bag.
Note: Reintroduction Blocks flex towards center of opening during door opening and closing.
DO NOT Restrict movement of Reintroduction
Blocks.
1
NOTE: Reintroduction Block moves during door opening and closing. The stud is tight, but allows the Reintroduction Block to pivot.
DO NOT ADJUST IT!
5
3
2 4
3
Figure 4: Assembly on the Ground.
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Header Installation
C A U T I O N
Protect the Drum and Door Panel during installation of the door.
Installation
415 Roll-Up
L IFTING THE D OOR :
Lift the door using the fork lift, and move it to the construction opening.
Figure 5: Lifting of the Door.
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Installation
415 Roll-Up
Header Installation
Continued...
C A U T I O N
The attachment of the roll assembly and the door posts to the wall must be carried out with appropriate methods. The installer must ensure that the fasteners are suitable for the size of the door and the type of walls; if necessary, increase the number of fasteners used.
C HECKS BEFORE THE I NSTALLATION OF THE D OOR :
1. Measure the floor for level from left to right side and shim under side door posts if necessary.
2. Place the entire structure around the construction opening.
3. The inner dimension B, between the black plastic door guides, must be equal to the width of the door opening stated on the production data sheet and customer order form that has been supplied with the door.
4. Please ensure that the parts are level/plumb (roll assembly and door posts)
Check Level
Check Plumb
Check Plumb
Figure 6: Attachment to the Wall.
N O T E
For an optimum seal, the gaps between the door structure and the walls of the building must be filled. Please consult the customer with regard to the choice of materials to be used (caulk, silicone, etc.).
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Panel Installation
I NSERTING THE RETAINING
S TRAPS INTO THE S IDE G UIDES :
Remove the protective packaging of the Roll Assembly without damaging the curtain.
Lower the door down manually by turning the motor with the extension piece supplied at the bottom of the
Control Box and insert the Guiding
Cord into the Reintroduction Block.
Installation
415 Roll-Up
Figure 7: Inserting the Retaining Edge.
Figure 8: Correct position of the Curtain with Door open.
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Installation
415 Roll-Up
Panel Installation
Continued...
I MPORTANT TIPS TO INSTALL THE DOOR PROPERLY :
- Insure the bottom of the door curtain is taught but not too tight when closed. A curtain that is too tight will prevent the door from closing properly.
- Locate and attach the posts to the wall with the mounting screws in the center of slots for adjustment later if needed.
- Repeat this operation with the bottom of curtain at several different heights, to ensure a correct position of the side door posts for optimum operation and sealing.
Figure 9: Installing the Curtain properly.
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Panel Installation
Continued...
Installation
415 Roll-Up
INSTALL THE DOOR CORRECTLY :
Insure that when Curtain is lowered that alignment is even from side to side. There should be no puckering or distortion of Curtain when it is raising or lowering. If header has been installed level, and Side
Frames installed plumb and at the correct width, there should be no puckering of Curtain. If there is, loosen screws in slots of Side Frames and adjust their position slightly to allow Curtain to hang and run freely and straight.
Figure 10: Curtain alignment.
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Installation
415 Roll-Up
Panel Installation
Continued...
Lock the main power disconnect switch (with a padlock) before doing this.
M ANUALLY CLOSING THE DOOR :
Insert the supplied hex drive into the end of the Motor.
Turn the ratchet to move the door open or closed.
6mm Hex Socket
Supplied with door
Figure 11: Manual opening or closing using ratchet.
C A U T I O N
Note: Use of a powered drill or impact driver is NOT recommended, and may damage the motor or hex drive.
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Panel Installation
Continued...
A PPLY L UBRICANT & M ANUAL R ELEASE D ECALS :
1.Open the door manually with the supplied hex drive.
2.Lower curtain manually to expose about 4 feet of curtain.
3.Apply a small amount of lubricant to profile on left and right sides of door curtain. Lubricate around circular profile of Curtain edges. Wipe off excess so that only a light film is left
(Figure. 13).
4.Raise curtain manually so that it is about 4” above the door opening
5.Reinsert the profile assembly into the reintroduction block on both sides. (Figure. 7 Page 13)
6.Decal Install for Optional Manual
Release Feature:
a. Close Door
b. Locate Manual Release Notch.
c. Clean area for Decal next to
Manual Release Notch.
d. Apply Decal at edge of Curtain per detail in Figure 13 below, depending on Manual Release direction.
44"
Manual Release
Notch
Installation
415 Roll-Up
Manual Release option.
Push Door to open.
(on Drive Side only)
44"
Figure 12: Locate & Apply Manual Release decals.
BACK SIDE OF CURTAIN
MANUAL RELEASE DECAL
If Manual Release direction, place decal on this side.
If Manual Release direction, place decal on this side.
MANUAL RELEASE DECAL
FRONT SIDE OF CURTAIN
Figure 13: Curtain detail showing lubrication & location of Manual Release Decals.
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Installation
415 Roll-Up
P RECAUTIONS WITH THE F REQUENCEY I NVERTER :
Frequency Inverter
When a Frequency Inverter has power supplied to it, the electrical elements and a number of operating controls are also ‘live’. Never touch these elements. This is extremely dangerous. The cover of the Frequency Inverter must always be closed.
When the emergency stop is activated, the Frequency Inverter remains 'live'’. If this is a threat to the safety of the staff, the power circuit must be interrupted by locking the main switch on the Control Box.
After turning off and locking the Main Power Switch, it is always necessary to wait 5 minutes before starting work. This is the time required to discharge the capacitors of the Frequency Inverter.
The Frequency Inverter has integrated safety systems for stopping the door. A mechanical block, fluctuations in voltage and interruptions of the power supply, can also bring a door to a stop. This is shown with a fault message on the Frequency Inverter Screen. After locking the Main Switch, and having removed the blockage, the
Main Switch has to be unlocked and the door opened manually to re-charge the Frequency Controller.
In the event of work (on the electrical and/or mechanical part of the installation), the power supply to the Frequency Inverter must be switched off; to do this, the Main
Switch on the Control Box must be locked.
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Warranty and Liability
Installation
415 Roll-Up
Check all warnings weekly. Door may unexpectedly close. Failure to mount and maintain
all Warning Labels and Instructional literature could result in death or serious injury.
Two Warning Labels are provided (Figure 14). Mount the Warning Labels approximately 60” from the floor. One Label should be on the Operator side on the mounting wall surface. The other Label should be located on the other side of the wall, opposite of the Operator.
Figure 14: Warning Label installation - Wall Mount.
Warranty claims will only be considered if the door was being operated and treated correctly. In the event of unauthorized repairs and modification to the construction and the operation of the door, the warranty will be invalidated. This rule also applies to damage resulting from defects that are the consequence of failure to follow the operating instructions or of inadequate maintenance of the door.
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Installation
415 Roll-Up
Electrical Controls
Control Box contains HIGH VOLTAGE! The following procedures should be performed by qualified personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Keep hands and body parts clear of High Voltage areas. Failure to do so could result in death or serious injury.
Disconnect power at the fused disconnect during all electrical or mechanical service. Disconnect must be properly locked out during maintenance or service or equipment. Failure to do so could result in death or serious injury.
N O T E
Wiring must be completed by a licensed electrician. All wiring connections must be in accordance with all local. state, federal, NEC or other governing agency codes. Reference electrical drawings shipped with door.
N O T E
Refer to electrical schematic for connections.
1.Make sure prewired cable supplied is of sufficient length to enable location of Control Box where desired. Mount Control Box to a convenient location, leaving sufficient room for Control Box door to be opened.
2.All wiring should be installed and connected by a qualified electrician who is knowledgeable with NEC
Article 430 and with local regulations. Electrician should make sure that the voltage and frequency of the electrical supply corresponds with the motor data listed on the Control Box cover.
C A U T I O N
Protect and cover all electrical components inside the Control Box prior to drilling enclosure.
Failure to do so may result in component malfunctions.
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Electrical Controls
Continued...
Installation
415 Roll-Up
N O T E
Fused disconnect complying with applicable electrical codes must be supplied by others.
3.Prewired cable from motor Must Not be Spliced. Run this cable to Control Box (Figure 15).
4.From a fused disconnect, route power supply wires to the Control Panel and connect to terminal blocks
“L1”, “L2”, “L3”. Also attach a ground to Control Panel terminal.
5.All connections for Motor, Encoder, Photoeyes, Anti-Roll Switch, and any Activation Devices should be made per the schematic. All wiring connections from harness MUST be terminated in the Control Box
(see Figures 15 & 16).
N O T E
Any wiring by others MUST come into control box from bottom as shown, or Warranty is Void.
Prewired Motor Cable
Supplied by ASI - Installed by others.
DO NOT SPLICE
Control Box
Incoming Power and
Activators by others.
Encoder, Photoeye Cables, and Anti-Roll Switch wires by ASI. Connections by others. (See figure 16)
Figure 15: Wiring Installation.
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Installation
415 Roll-Up
Electrical Controls
Continued...
Install the control box at a location agreed with the user. Check that the power supply agrees with the connections of the transformer, motor, and frequency inverter. If necessary, modify.
Connect the following in accordance with the electrical diagram and the specific notes supplied with the door:
- The motor- DO NOT SPLICE THE SUPPLIED HIGH VOLTAGE MOTOR CORD – IT HAS SHIELDING
THAT IS REQUIRED FOR PROPER DRIVE OPERATION.
- The wires for the absolute encoder that controls the OPEN/CLOSED positions of the door.
- The photoelectric cell wires from each side frame (see illustration below for routing non-drive side
cable).
- Opening and Interlocking control devices.
Activate the emergency stop button and check whether the magneto-thermal main switch is off. Check that the power cable is not 'live' and connect the switch to the power supply.
An opening has been provided in the side plate to pull the photoelectric cell cables through the header tube.
Mark/Tape for Upper and Lower Photoeye
Cables before pulling through.
Option:
Second set of Photoeyes
Route Anti-Roll Switch wires through this hole.
Gray
Black
Black
Gray
Connect the blue and black wires for the Anti-Roll Switch to terminals 1 and 4 of the
Control Box.
Anti-Roll Switch
(mounted on drive side).
Figure 16: Electrical Connections.
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Electrical Controls
Continued...
The ASI Doors Door Controller monitors all operations of the door.
You use this device to:
- Define the automatic close timers,
- Monitor and troubleshoot the input connections,
- Interpret and correct any malfunctions or alarms.
Note: The door will not run until the Controller display reads ‘Ready’.
Installation
415 Roll-Up
A
Connections to Variable
Frequency Drive
B
C
D
E
GND
0-10V
UP
+V
DOWN
V
F
D
MESSAGE DISPLAY COUNTER
Inputs
Outputs
5
6
7
8
9
10
2
3
4
PULL CORD/PB
MOTION/LOOP
REV EDGE
PHOTO
DRIVE ERROR
OPEN PB
CLOSE PB
E-STOP/RESET
IN 1
I
N
P
U
T
S
11
12
13
14
15
OUT 1
COM 1
OUT 2
OUT 3
COM 2/3
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
MC/PB
DYNALOGIXII
T
S
T
P
O
U
U
ALWAYS INSPECT DOORS FOR PROPER OPERATION
AFTER RESETTING ANY ALARM CONDITION
REFER TO OWNERS MANUAL FOR FURTHER DETAILS. 1-800-459-1930
TYPE
INPUT
TYPE
INPUT
OUTPUT
COLOR
GREEN
RED
FLASH
RED
LED STATUS
CONDITION
NORMALLY OPEN INPUT TRIGGERED
CONDITION
ALARM CONDITION – CHECK INPUT
POWER
24VAC
1 X2 GND
S
H
L
D
ENCODER
+
12
G
N
D AA+
S
H
L
D
W
H
T
B
L
K
R
E
D
G
R
N
Figure 17: Controller.
Encoder Wire
Connections
Message
Display and
Cycle
Counter
Jog Buttons,
Run Timers,
Close Timers,
Program
Buttons, and
Limit Settings
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General Information
415 Roll-Up
Electrical Installation
C A U T I O N
Ensure that the incoming supply for the door is compatible with the transformer, motor, and inverter.
Frequency Inverter Voltage Range:
120 V = Single Phase
480 V = 3 Phase
230 V = Single Phase or 3 Phase
208 V = Single Phase or 3 Phase
Failure to ensure compatible power supply may result in fire and will damage the door.
C A U T I O N
Refer to the electrical schematic shipped with the door for appropriate circuit protection.
C A U T I O N
Ensure that the electrical installation for this door complies with the National Electrical
Code (NEC) and/or your local electrical code.
Primary Connections
1. Connect the incoming power. CAUTION: Run the wires (conduit) through the BOTTOM of the
Control Box, up the left side, and connect them into the terminal strip or optional disconnect. (See
Figure 18). Bringing in power from the top of the
Control Box will void the Warranty.
- For a 3-phase unit, use terminals L1, L2, and L3.
- For a Single Phase unit use terminals L1 and L2.
L1 L2 L3
Power
Connections
Figure 18: Power Connections in the Control Box.
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Electrical Installation
Electrical Start-Up
415 Roll-Up
C A U T I O N
Use only the motor cable provided. Do not splice the cable. Doing so will void the warranty.
M AKE THE P RIMARY C ONNECTIONS :
2. Connect the grounding wire (ground w ires and shield wire) to the ground terminals. (See Figure 19)
3.Connect the motor wires (black) to t erminals T1, T2, and T3.
4.
Make the Anti-Roll Switch connection to the Terminal Strip.
Ground
Motor Leads
T
1
T
2
T
3
X2
X2
2
3
1
1
1
1A
1B
4
8
GND
L1
L2
L3
T1
T2
T3
WDD
ANTI-ROLL M.S.
Anti-Roll Switch
(In Door Header,
PE1
Figure 19: Ground Connections on Terminal Block.
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Electrical Start-Up
415 Roll-Up
Photoeye Connections
1. Connect the photo-eye wiring to the Photoeye Base. See Figure 22.
- Connect the white wire in the grey transmitter cable to terminal 5 on Photo-Eye Amplifier base.
- Connect the shielded wire in the grey transmitter cable to terminal
7 on Photo-Eye Amplifier base.
- Connect the white wire in the black receiver cable to terminal 6 on
Photo-Eye Amplifier base.
Terminal
Strip
- Connect the shielded wire in the black receiver cable to terminal 8 on Photo-Eye Amplifier base.
Photo Eye Connections - CONFIRM WITH ELECTRICAL DRAW-
INGS SUPPLIED WITH DOOR
2. Plug the photo eye amplifier into the 11-pin socket. See Figure 20
3. Confirm set up of the amplifier.
See Figure 42 on Page 39 and Figure 43 on Page 40.
Wireless Detector
Base
Photo-Eye
Amplifier
Figure 20: 11 Pin Socket for
Photoeye Amplifier.
Figure 21: Terminal Strip, Wireless
Detector, and Photo-Eye Amplifier.
White
Shield
Black Grey
Receiver Transmitter
P.E. 2 Upper Photoeyes (Optional - Extra Photoeyes)
White
White
Shield
Shield
4
5
6
7
8
Photo-Eye Amplifier Base
9
3
2
1
White
Shield
Grey Black
White
White
Shield
Shield
P.E. 1
Transmitter Receiver
Lower Photoeyes (Standard)
Figure 22: Photoeye Base, Transmitter and Receiver Wiring.
4
5
6
7
8
9
Photo-Eye Amplifier Base
3
2
1
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Photoeye Connections
Continued...
Electrical Start-Up
415 Roll-Up
N O T E
2 sets of Photoeyes are shown—1 Photoeye set is standard, the 2nd Photoeye set is optional.
The Grey (Transmitter) and Black (Receiver) locations on the Side Frames are reversed for the upper (2nd) Photoeye set installation as shown below.
Black Receiver
Grey Transmitter
2nd Optional
Photoeye Set
Standard Photoeye Set
Figure 23: Photoeye arrangement with two
sets of Transmitters and Receivers installed.
Grey Transmitter
Black Receiver
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Electrical Start-Up
415 Roll-Up
Encoder Connections
Figure 24B: Strip Insulation.
Figure 24A: Attach Encoder Cable.
C ONNECT THE E NCODER :
1. Attach Encoder Cable to bottom of the Encoder located on the Operator (see Figure
24A).
2. Route cable to Control Box.
3. Trim excess cable and strip about 1” of outside insulation off of cable end (Figure 24B).
4. Unwind outside shield wire and twist back together (Figure 24C).
5. Remove foil and strip the remaining wire tips off (Figure 24D).
Figure 24C: Wind Wire Shield.
Figure 24D: Strip Wires.
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Encoder Connections
Continued...
•
•
•
•
•
6. Insert the wires into the green connector as listed below. Terminals are ordered left to right (see Figure 24E).
Shield = terminal 1
White = terminal 2
Black = terminal 3
Red = terminal 4
Green = terminal 5
7. Insert the green connector into the Controller. See Figure 25.
1
Shield
2
White
Electrical Start-Up
415 Roll-Up
5
Green
4
Red
3
Black
Figure 24E: Wiring the Green Connector.
Insertion point for
Green Connector
Figure 25: Insertion point for the Green Connector.
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Electrical Start-Up
415 Roll-Up
R UN W IRE FOR A CCESSORIES :
Wiring Accessories
Run the wiring for the activation accessories but do not connect them. See the appropriate appendices in this manual for wiring. Connect the activation accessories after the installer has finalized the door.
Turn on the Main Power.
Read and understand the Start-Up procedure in this manual before attempting to power-up the door.
Failure to do so could result in damage to the door and/or death or serious injury to the installer and will void the warranty.
Main Disconnect
(Optional)
Figure 26: Main Disconnect.
The Controller display should read SET LIMITS on initial power up. See the Section titled “Set Door Limits” for more information on setting the door's limits.
Final Checks and Verification
Finalizing the door includes setting the door's open and close limits, ensuring that the door works properly, and connecting the activation accessories.
Note: An electrician should connect the accessories to the terminal block if possible.
Before you begin:
•
•
•
Verify that the wiring is properly connected and the Control Box has power.
Confirm that the connections are properly grounded.
Confirm that the cable connections are positioned in their terminal slots correctly.
(Photoeyes and Reversing Edge)
Page 30 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
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Setting Door Limits
Controller Set-Up
415 Roll-Up
C A U T I O N
Automatic activations should be disconnected prior to setting limits. If connected, the door may activate and injury or damage may occur.
The Controller controls and monitors the curtain's open and closed position. Once you set the all the limits, test the door to ensure that it is working properly.
MESSAGE DISPLAY COUNTER
Password
C A U T I O N
Confirm that all electrical connections are properly wired and terminated before powering up. Refer to the wiring diagram that was stored in the Control Box.
1. Enter the programming mode.
2. Press and hold both PROGRAM buttons until display changes to Password. After display changes, release buttons. See
Figure 27.
•
Press and release one of the PRO-
GRAM buttons to scroll up or down until the password, 777, displays in the LCD.
• Press and release the ENTER button.
LimitSet displays in the LCD. See
Figure 28.
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 27: Controller Program Mode.
MESSAGE DISPLAY COUNTER
LimitSet
PRO-
GRAM
N O T E
On initial start up the Password screen will be bypassed, and the Controller will directly enter the LimitSet screen. See Figure 28.
If this is the initial startup, skip Step #1 & #2, and go to Step #3 (Page 32). If not, start at Step #1.
JOG
UP/RESET
JOG
DOW N
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PRO GRAM
Figure 28: ENTER Button.
N O T E
The door is out of phase if it moves up instead of down. Turn power off and switch T2 & T3 on the terminal block. Turn power on and return to Step One.
ENTER
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Controller Set-Up
415 Roll-Up
3. Set the close limit position.
•
Press and release the Enter button. ClsLimit displays in the LCD.
• Press and release the Enter button. JogToCls displays in the
LCD.
• Press the JOG DOWN button to bring the door down to desired close position. See Figure 29.
• Press and release the ENTER button to save limit setting.
ClsLimit_Set—OK displays in the
LCD.
4. Set the photoeye shut-off position.
• Press and release one of the
PROGRAM buttons to scroll up or down until the PhtLimit message displays in the LCD (photo eye shut off position). See Figure 30.
•
Press and release ENTER button.
JogToPht_Enter displays in the
LCD.
•
Press the JOG UP/RESET button to bring door up one inch above the photo eyes.
• Press and release the ENTER button to save limit setting.
PhtLimit_Set—OK displays in the
LCD.
JOG
DOWN
Button
JOG UP
Button
Setting Door Limits
Continued...
MESSAGE DISPLAY COUNTER
JogToCls
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 29: JOG DOWN Button.
MESSAGE DISPLAY COUNTER
PhtLimit
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 30: JOG DOWN Button.
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Setting Door Limits
Continued...
5. Set the open limit position.
•
Press and release one of the
PROGRAM buttons until the Opn-
Limit message displays in the
LCD.
•
Press and release the ENTER button. JogToOpn_Enter displays in the LCD.
•
Press and release the JOG UP/
RESET button until the door is in the desired open position (see
Figure 31), roughly an inch and a half above the reintroduction point
(see Page 13, Figure 8 for correct positioning layout).
•
Press and release the ENTER button to save limit setting. Opn-
Limit_Set—OK displays in the
LCD.
6. Press and release the MENU button twice. Ready displays in the LCD.
See Figure 32.
7. Press the JOG buttons to test the open and close limits. Install and Test
Activation Accessories.
JOG UP
Button
Controller Set-Up
415 Roll-Up
MESSAGE DISPLAY COUNTER
JogToOpn
Enter
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 31: JOG DOWN Button.
MESSAGE DISPLAY COUNTER
Ready
####
MENU
Button
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 32: MENU Button.
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Controller Set-Up
415 Roll-Up
Install Activation Devices
I NSTALL AND T EST A CTIVATION A CCESSORIES :
The Controller has nine inputs. Inputs are signals coming to the Controller that get interpreted to create a certain response. For example, if a pull cord is wired to terminal 2, pulling the cord sends a signal to the
Controller. The Controller knows what the signal is based on the assigned input (terminal 2), thus moving the door up or down. All the inputs have indicator lights and identification. See Figure 33.
Figure 33: Accessory Inputs.
C A U T I O N
Install, connect, and then test each of the activation accessories individually before proceeding to the next accessory. This allows troubleshooting of each component individually.
Page 34 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
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Set Timers
Controller Set-Up
415 Roll-Up
S ET A UTOMATIC T IMERS :
•
•
•
•
•
The Open Run Timer and Close Run Timer act as a failsafe to prevent the door from running continuously when the open or close limit switch fails to stop the door. These timers should be set for a period that exceeds the duration of a full open or close cycle.
Press and release the OPEN run timer button. Opening_Time=## displays in the
LCD. See Figure 34. Open/Close
Run Timers
Press and release the PROGRAM buttons to change the countdown time to the desired duration. See Figure 35.
The Controller automatically saves the changes.
Press and release the CLOSE run timer button. Closing_Time=## displays in the
LCD.
Press and release the PROGRAM buttons to change the countdown time to the desired duration. The Controller automatically saves the changes.
MESSAGE DISPLAY COUNTER
Opening
Time = ##
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 34: RUN TIMERS Buttons.
Increase
Setting
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 35: Adjust Countdown Time.
Decrease
Setting
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Controller Set-Up
415 Roll-Up
S ET T HE MC/PB T IMER :
•
•
The MC/PB timer activates a countdown timer for use with an activation installed on terminal number 2 (most commonly used for pull cords or push buttons). The MC/PB timer may be turned on or off, enabling manual operation or automatic operation by assigning a countdown value to the timer.
Press and release MC/PB close timer button. MC Delay_Time=## displays on the
LCD. See Figure 36.
•
Press and release the PROGRAM buttons to change the countdown time to the desired duration (Maximum time 99 seconds). See Figure 37.
The Controller automatically saves the changes.
MC/PB
Timer
Set Timers
Continued...
MESSAGE DISPLAY COUNTER
MC Delay
Time = ##
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 36: MC/PB Timer Button.
Increase
Setting
N O T E
If the value is set to zero, the timer is deactivated and the activations put on terminal number 2 are now in manual operation. Press and release the PROGRAM buttons to change the countdown time to the desired duration.
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 37: Adjust Countdown Time.
Decrease
Setting
Page 36 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
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Set Timers
Continued...
S ET T HE AC/LOOP T IMER :
•
The AC/LOOP timer activates a countdown timer for use with a motion detector or floor loop. The AC/LOOP timer is also used when the reversing edge is triggered
Press and release AC/LOOP close timer button. AC Delay_Timer=## displays on the LCD.
•
Press and release MC/PB close timer button. MC Delay_Time=## displays on the
LCD. See Figure 38.
•
Press and release the PROGRAM buttons to change the countdown time to the desired duration (Maximum time 99 seconds). See Figure 39.
•
The Controller automatically saves the changes.
Controller Set-Up
AC Delay
Time = ##
JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
415 Roll-Up
MESSAGE DISPLAY COUNTER
Figure 38: AC/LOOP Close Timer.
AC/LOOP
Timer
Increase
Setting
N O T E
If the value is set to zero, the Door will come down when it reaches the open limit, after receiving an AC/Loop input, a reversing edge input, or a Photo-eye input. JOG
UP/RESET
JOG
DOWN
OPEN
RUN
TIMERS
CLOSE
MC/PB AC/LOOP
CLOSE
TIMERS
MENU ENTER
PROGRAM
Figure 39: Adjust Settings.
Decrease
Setting
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Controller Set-Up
415 Roll-Up
A NTI -R OLL S WITCH :
Calibrate WDD Reversing Edge
The anti-roll switch is field wired after the door is installed into the #1
& #4 terminals (Figure 40). The purpose of the anti-roll switch is to quickly reverse the door if the curtain un-ravels off the barrel quicker than it can come down the guides. This is to prevent damage to the curtain, and to avoid the entire curtain unraveling inside the shroud.
This is a safety device and should not be disconnected unless trouble shooting.
WDD
REV EDGE
1
ANTI-ROLL M.S.
4
Figure 40: Anti-Roll Switch wiring.
W IRELESS D ETECTION D EVICE :
The WDD receiver provides a wireless connection to the bottom edge of the curtain. The WDD receiver programming persists even if the control box power is disconnected.
1. Turn on the main disconnect.
• A red LED illuminates across from connector 9 indicating that the WDD is operational and ready for programming.
2. Lower the door to working level and press the e- stop button.
3. Push and hold the micro switch next to the LED using a small screw driver (see figure 41).
4. A green LED illuminates. Activate the edge on the curtain. The LED will go out. Release all buttons.
5. Test the setting by activating the bottom edge. An audible click should be heard and the Controller
LED should illuminate.
Figure 41: WDD Receiver.
Page 38 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
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Photocell Installation and Set-Up
1. Confirm Photocell Amplifier is seated properly in gray eleven-pin socket.
2.
3.
4.
Confirm adjustment knob is in the auto position.
Confirm power on.
Lights 1 & 2 will illuminate green. Lights 3 & 4 will illuminate amber. Refer to Figure 42
5.
After door limits are set, verify operation of photocells by blocking beam and assuring the door reverses.
6.
Under normal operations lights 3 & 4 will go out when beam is blocked.
L1 - Illuminated if in Auto Mode
L2 - Illuminated to DIP Switch one's setting:
A = Green
B = Amber
L3 - Indication of operation:
Red = Alarm Condition
Amber = Good Signal
Non = Beam broken or alignment switch turned on.
L4 - Illuminated when beam not blocked.
L1
L2
L3
Auto
Controller Set-Up
S142ARNT924
415 Roll-Up
Dist.
ON
1
2
3
4
5
6
Code A
Code B
Alarm
Signal
Output
Code A/B
Alignment
Level Low/High
Power 50/100
NC/NO
Out/Alarm
L4
Figure 42: Photoeye Amplifier Controls.
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Controller Set-Up
415 Roll-Up
Photocell Installation and Set-Up
Continued...
DIP S WITCH D ESCRIPTION :
DIP Switches come preset and need not be adjusted unless otherwise advised. Refer to Figure 43.
DIP Switch 1 - Controls the switch code A or B.
⇒
⇒
Code A - Single photocell
Code B - Two sets of photocell, avoids crosstalk between them
DIP Switch 2 - Alignment of photocell.
⇒
ON - Able to tune photocell via manual adjust dial/ physical alignment of photocell. L3 will illuminate steady for a strong signal or blink slowly for a weak signal.
⇒
OFF - Normal operation/L3 illuminated.
DIP Switch 3 - This switch selects the power gain. Low or
High.
DIP Switch 4 - Power level 50% or 100%.
DIP Switch 5 - Selection on output contact N/O or N/C.
DIP Switch 6 - DIP Switch needs to be left in Alarm position, used to alarm when photo eyes shorted or malfunctioning.
Figure 43: Photoeye DIP Switch Presets.
I NSTALL C OVERS :
As a final step, ensure that all Covers are installed on the
Door.
•
Motor / Fabric Roll
•
Guides
Page 40 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
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Error Messages
Table 1-1 describes the messages that the Controller displays.
Message Display
Ready ####
Pull Cord
Motion/Loop
E-stop/Reset
Drive Error
Photo Eye
Rev - Edge Tripped
Opening Expired
Closed Expired
SET LIMITS
ENCODERCOM_LOSS
The display screen is blank.
The door reverses before reaching the closed limit.
Maintenance
415 Roll-Up
Trouble Shooting
All required connections are correct and the door is ready for operation. The number indicates the cycle counter. The Controller will not allow the door to operate unless this message displays.
The pull cord activation input terminal # 2 has a closed connection. Check all activation devices and make sure they are wired on the normally open input.
Get for stuck pull cords or push buttons.
The motion detectors activation input terminal # 3 has a closed connection.
Check all activation devices and make sure they are wired on the normally open input. Check sensitivity on activation device wired into terminal #3.
The E-stop button is not releases so the door can operate. Check E-stop button, make sure jumper wire is installed into terminal #1 &1A if a remote E-stop button is not used.
A drive error occurred. Check VFD display for error code if "dcb" is displayed check the wiring to the VFD. If any other message is displayed on the VFD, check all wiring connections to the "T" and "L" leads. Verify the proper voltage is being supplied to the control panel. Verify that there are no motor disconnect switches turned off.
The photo eye is not wired properly. Check wiring, make sure the eyes are aligned.
Check for damaged eye. Check gain levels. Replacement of eyes may be necessary.
The reversing edge or anti-roll switch is tripped. The reversing edge is a normally open circuit and will not fail open, the door will continue to operate with out the edge. Also check any other reversing device that may be wired into terminal and input # 4.
The open run time timer expired. Press and release the E-stop button to clear the fault.
Jog the door open and closed and verify there are no mechanical problems. The open run timer may be set too low. Press the "open run timer" and increase the second with the "program up arrow" (usually 10 seconds is sufficient).
The close run time timer expired. Press and release the E-stop button to clear the fault. Jog the door open and closed and verify there are no mechanical problems. The close run timer may be set too low. Press the "close run timer" and increase the second with the "program down arrow" (usually 10 seconds is sufficient unless the closing speed has been slowed down).
The limits have not been set. Set limits (see Section “Setting Door Limits” for instructions.)
The encoder is not communicating with the controller. Check the wires connections on the harness that plugs into the controller for loose connections. The encoder may be damaged and may need to be replaced.
Check fuse # 6. Check incoming power, make sure the harness is plugged into the controller.
See "Anti-Roll Switch" trouble shooting section, page 44-45.
Table 1-1: Controller error messages.
Manual Part Number: 17A251-030716 © 2016 ASI Doors, Inc. Page 41
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Maintenance
415 Roll-Up
Preventative Maintenance
Remove power at the fused disconnect during ALL electrical or mechanical service. Disconnect MUST be properly locked out during maintenance or ser-
vice of equipment. Failure to do so may result in death or serious injury.
N O T E
For Monthly and Quarterly inspections, record the date of inspection and the cycle count. The cycle counter is located in the Control Box. Recording Daily inspections is usually not necessary.
Curtain Inspection
Test Door Operation
Inspect All Activation Devices
Test Reversing Edge and Photoeyes
Inspect Re-Introduction System
Inspect Side Guides
Inspect Cabling
Inspect all Mounting Hardware
Inspect Operator Assembly
Inspect Electrical Control Box
Door Lubrication and Cleaning
Inspect Bearings
Daily Monthly Quarterly
Page 42 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
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Preventative Maintenance
Continued...
Maintenance
415 Roll-Up
Daily Monthly
1. CURTAIN INSPECTION: Visually inspect the door for any damage that may be present. Example: Condition of the welds, condition of the bead. Clean curtain with soft cloth soaked in water, if necessary mixed with a soft cleaning agent.
1. INSPECT REINTRODUCTION SYSTEM: Visually inspect reintroduction block for any physical damage. Bearing wheels should move freely.
2. TEST DOOR OPERATION: Run the door several cycles to see if the door is operating properly. Check to see that door is operating smoothly with no binding or unusual noises.
Make the necessary adjustments if the door is not operating correctly. Do not leave the door in operation if a problem exists. side guides for any physical damage. Make sure black side guide extrusion doesn’t move up or down more than 1/8” during door operation. bles and harness for any breaks or cracks. If damaged repair or replace immediately.
Check condition of the electrical connections.
3. INSPECT ALL ACTIVATION DEVICES: Inspect all activation devices to insure proper actuation of the door. Make the necessary adjustments if the door is not operating correctly.
If activation devices are not functioning, the door should be immediately taken out of service.
4. TEST REVERSING EDGE AND PHOTOEYE:
The reversing edge and photoeyes should be checked on a daily basis as outlined in the instruction manual. While the door is traveling to the closed position, test reversing edge for proper operation. Also, check reversing photoeye to ensure proper operation when the beam is interrupted. Make the necessary adjustments if the door is not operating correctly.
Do not leave the door in operation if a problem exists.
Quarterly
1. INSPECT ALL HARDWARE: Insure that all bolts, screws, anchors and welds are intact and securely fastened.
2. INSPECT OPERATOR ASSEMBLY: Over time due to heavy operating cycles, the bolts associated with the drive unit could become loose. Check to insure that all bolts are secure on the drive motor assembly. Examine the entire drive system for any sign of leaking or broken seals. Replace as necessary.
3. INSPECT ELECTRICAL CONTROL BOX:
Disconnect power before opening panel cover. Check electrical box for any loose parts or wires. Repair and replace as necessary.
Check all circuit relays and timers to ensure their proper operation. Replace if necessary.
Reminder: record the number of cycles at each monthly and quarterly inspection.
4. DOOR LUBRICATION AND CLEANING: As with any piece of moving equipment, lubrication can increase the efficiency and life of the product. Clean and lubricate as necessary.
5. INSPECT BEARINGS: Check barrel bearings to ensure they are tight and holding the barrel without any rubbing. Adjust if necessary.
Manual Part Number: 17A251-030716 © 2016 ASI Doors, Inc. Page 43
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Maintenance
415 Roll-Up
Anti-Roll Switch
Anti-Roll Switch Error:
The door travels towards the close position and reverses open, when this happens the # 4 “reversing” input illuminates momentarily. The door usually continues to try to close and re-opens and continues this pattern until the E-stop button is pressed.
Difference between the “reversing” input and “anti-roll” switch:
Route Anti-Roll
Switch wires through this hole.
The anti-roll switch is located on the operator side of the door in-between the curtain and the wall.
Both the reversing edge and anti-roll switch are normally open inputs and share the same #4 “reversing input”.
The reversing edge is hard wired into the wireless reversing device (WDD) and receives its signal only when the bottom edge makes contact with and object before reaching the close limit.
The anti-roll switch is field wired after the door is installed into the #1 & #4 terminals. The purpose of the anti-roll switch is to quickly reverse the door if the curtain un-ravels off the barrel quicker than it can come down the guides. This is to prevent damage to the curtain, and to avoid the entire curtain unraveling inside the shroud. This is a safety device and should not be disconnected unless trouble shooting.
Figure 44: Anti-Roll Switch location.
WDD
1
ANTI-ROLL M.S.
4
REV EDGE
Page 44 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
1-800-558-7068
Anti-Roll Switch
Continued...
Maintenance
415 Roll-Up
Trouble shooting & corrective action steps:
1. Insure that the guides have not been impacted and/or pinched. This will cause the door to travel to the area of damage and reverse during full speed operation. The guide will need to be replaced if the damaged area can not be pried open. Usually the door will not jog below damage in the guide.
2. Insure that the door has been properly lubricated with the
ASI Doors factory supplied lubricant. Lubrication must been applied at the time of the installation. It must also be reapplied a minimum of once per quarter, and after every hard wash down that could remove the lubricant. It may also be necessary to lubricant more often in dusty applications.
3. Insure that the UHMW guide is not twisted in the reintroduction block. This will cause the curtain to bind in the first few inches of travel and will cause the anti-roll switch to reverse the door. The outer bearing will have to be removed as well as the 10mm bolt. The reintroduction block will have to be removed and re-.installed in alignment.
4. Insure that the guides are installed plumb & square and the barrel is level (review installation instructions in the owner’s manual). It may also be necessary to move one or both of the guides “in”. This is usually the case in extreme air pressure applications. This will require removing the guide cover(s), loosening the mounting bolts, and moving the guide(s) in slightly.
5. If the application temperature, on either side of the open, is subject to falling below 35 degrees, the door may experience difficulty closing. Consult with the factory for possible option if this occurs.
6. Insure that the anti-roll switch is not pried away from the wall. This may require the switch to be adjusted closer to the wall.
Figure 45: Curtain entering Re-
introduction Block.
Manual Part Number: 17A251-030716 © 2016 ASI Doors, Inc. Page 45
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Replacement Parts
415 Roll-Up
Mechanical Service Parts List
Item # Part # DESCRIPTION
1 24A0105NV10 Drive Drum Assembly, with shafts, Steel
1 24A0105NV20 Drive Drum Assembly, with shafts, Stainless
2 24A0107NN10 Bearing, Drum, Steel
2 24A0107NN20 Bearing, Drum, Stainless
3 23A0404 Motor, Gear reducer, Encoder 1 HP (Pre-2015)
3 23A0405 Motor, Gear reducer, Encoder 2 HP (Pre-2015)
3 23A0448
3 23A0449
4 23A0406
5 23A0400
5 23A0442
6 23A0401
6 23A0443
6 23A0444
Motor, Gear reducer, 1 HP (2015 & Later)
Motor, Gear reducer, 2 HP (2015 & Later)
Cable, motor (per FT)
Encoder (Inside Motor Cover - Pre-2015)
Encoder (Reducer mount - 2015 & later)
Cable, Encoder (per FT) (Pre-2015)
Cable, Encoder, Threaded x 5 meter (2015 & later)
Cable, Encoder, Threaded x 7 meter (2015 & later)
6 23A0445
6 23A0446
6 23A0447
7 23A0402
Cable, Encoder, Threaded x 10 meter (2015 & later)
Cable, Encoder, Threaded x 20 meter (2015 & later)
Cable, Encoder, Threaded x 25 meter (2015 & later)
Anti-roll switch with bracket - stainless
8 23A0403NV Cable, Anti-roll switch (per FT)
9 24A0109LV Inner Side Guide with studs, black insert, Left (per FT)
9 24A0111LV Inner Side Guide with studs, black insert, Left, W/ Release (per FT)
10 24A0109RV Inner Side Guide with studs, black insert, Right (per FT)
10 24A0111RV Inner Side Guide with studs, black insert, Right W/ Release (per FT)
11 24A0113NN Re-introduction Assembly, w/ Stainless bearings
12 28B0306XV Wall Clip, LH, HIC <= 120"
12 28B0310XV Wall Clip, LH, HIC > 120"
12 28B0265LV Wall Clip, LH, HIC <= 120", Low Profile Shroud
12 28B0267LV Wall Clip, LH, HIC > 120", Low Profile Shroud
13 28B0307XV Wall Clip, RH, HIC <= 120"
13 28B0311XV Wall Clip, RH, HIC > 120"
13 28B0265RV Wall Clip, RH, HIC <= 120", Low Profile Shroud
13 28B0267RV Wall Clip, RH, HIC > 120", Low Profile Shroud
1
1
14 13B1522XV Cover, Wall Clip, Idler Side, RH/LH Drive, HIC <= 120" 1
14 13B1752LV Cover, Wall Clip, Idler side, LH Drive, HIC <= 120", Low Profile Shroud 1
14 13B1752RV Cover, Wall Clip, Idler side, RH Drive, HIC <= 120", Low Profile Shroud 1
15 13B1527XV Cover, Wall Clip, Drive side, RH Drive, HIC <= 120" 1
15 13B1526XV Cover, Wall Clip, Drive side, LH Drive, HIC <= 120" 1
15 13B1753LV Cover, Wall Clip, Drive side, LH Drive, HIC <= 120", Low Profile Shroud 1
15 13B1753RV Cover, Wall Clip, Drive side, RH Drive, HIC <= 120", Low Profile Shroud 1
16 13B1538NN Cover, Wall Clip, Lower, RH/LH, HIC > 120" 1
1
1
1
1
1
2
1
1
1
1
1
1
AR
AR
AR
1
AR
AR
1
AR
AR
AR
AR
AR
Qty
1
1
1
1
AR
AR
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
Page 46 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
1-800-558-7068
Replacement Parts
Mechanical Service Parts List
Continued...
415 Roll-Up
Item # Part # DESCRIPTION
17 13B1540XV Cover, Wall Clip, Upper, Idler Side, RH Drive, HIC > 120"
17 13B1541XV Cover, Wall Clip, Upper, Idler Side, LH Drive, HIC > 120"
17 13B1764LV Cover, Wall Clip, Upper, Idler Side, LH Drive, HIC > 120", Low Profile Shroud
17 13B1764RV Cover, Wall Clip, Upper, Idler Side, RH Drive, HIC > 120", Low Profile Shroud
18 13B1537XV Cover, Wall Clip, Upper, Drive Side, RH Drive, HIC > 120"
18 13B1539XV Cover, Wall Clip, Upper, Drive Side, LH Drive, HIC > 120"
18 13B1763LV Cover, Wall Clip, Upper, Drive Side, LH Drive, HIC > 120", Low Profile Shroud
1
1
18 13B1763RV Cover, Wall Clip, Upper, Drive Side, RH Drive, HIC > 120", Low Profile Shroud 1
19 13B1521NN Clip, Cover, 415 Roll-Up A/R
- 76B0010XV Asm, Face Frame, Idler Side, RH Drive, HIC<=10’ A/R
- 76B0011XV Asm, Face Frame, Drive Side, RH Drive, HIC<=10’ A/R
Qty
1
1
1
1
1
- 76B0012XV Asm, Face Frame, Drive Side, LH Drive, HIC<=10’
- 76B0013XV Asm, Face Frame, Idler Side, LH Drive, HIC<=10’
- 76B0014XV Asm, Face Frame, Idler Side, RH Drive, HIC>10’
- 76B0015XV Asm, Face Frame, Drive Side, RH Drive, HIC>10’
- 76B0016XV Asm, Face Frame, Idler Side, LH Drive, HIC>10’
- 76B0017XV Asm, Face Frame, Drive Side, LH Drive, HIC>10’
20 24B0374XV Shroud, 1 Piece, RH Drive, WIC <= 120"
20 24B0375XV Shroud, 1 Piece, LH Drive, WIC <= 120"
20 24B0370XV Shroud, 2 Piece, RH Drive, WIC > 120"
20 24B0371XV Shroud, 2 Piece, LH Drive, WIC > 120"
21 28B0266LV Shroud, 1 Piece, LH Drive, WIC <= 120", Low Profile
21 28B0266RV Shroud, 1 Piece, RH Drive, WIC <= 120", Low Profile
21 24B0396LV Shroud, 2 Piece, LH Drive,, WIC > 120", Low Profile
21 24B0396RV Shroud, 2 Piece, RH Drive,, WIC > 120", Low Profile
22 16A089 Hole Plug, 2.0" I.D.
23 13B1500NN Shroud Support, Outside (Not Used With Low-Profile Shrouds)
24 13B1726NN Shroud Support, Center (Not Used With Low-Profile Shrouds)
25 24A0100NV Curtain assembly, < 45 sq. ft.
25 24A0101NV Curtain assembly, < 96 sq. ft.
25 24A0102NV Curtain assembly, < 175 sq. ft.
25 24A0115NV Curtain assembly, < 45 sq. ft., W/ Banner Window
25 24A0116NV Curtain assembly, < 96 sq. ft., W/ Banner Window
25 24A0117NV Curtain assembly, < 175 sq. ft., W/ Banner Window 1
26 24A0103LV Curtain bead repair, 415, LH (requires returning curtain to factory-shipping extra) -
27 24A0103RV Curtain bead repair,415, RH (requires returning curtain to factory-shipping extra) -
28 17B058 Decal, Manual Release 1
29 05A0030NN Spare patch material - (Note color needed - White standard)
30 10A0041NN Loctite adhesive for spare patch material
31 09A0010 Grease, DLFS- H1 Food Rated, 2 OZ Tube, SPA-9051-01
32 50A0174NN 6MM_Allen Wrench - (For manual operation of door)
-
-
1
1
1
1
1
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
A/R
A/R
A/R
A/R
A/R
A/R
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
Manual Part Number: 17A251-030716 © 2016 ASI Doors, Inc. Page 47
1-800-558-7068
Replacement Parts
415 Roll-Up
Service Parts - Door Curtain
See Page 46 & 47 for Part
Number Descriptions
30
28
Drive side only
25
31
25
25
When ordering parts, specify Job Number,
Door Number and
Manufacture Date
Page 48 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
1-800-558-7068
Service Parts - Motor Side
See Page 46 & 47 for Part
Number Descriptions
3
5
Encoder (Reducer mounted, 2015 & later)
5
Encoder (Inside
Motor Cover, Pre
-2015)
12
11
Replacement Parts
415 Roll-Up
9
19
1
When ordering parts, specify Job Number,
Door Number and
Manufacture Date
Manual Part Number: 17A251-030716 © 2016 ASI Doors, Inc. Page 49
1-800-558-7068
Replacement Parts
415 Roll-Up
Service Parts - Idler Side
1
See Page 46 & 47 for Part
Number Descriptions
2
13
7
10
11
19
When ordering parts, specify Job Number,
Door Number and
Manufacture Date
Page 50 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
1-800-558-7068
Replacement Parts
Service Parts - Side Frames, and Drive Assembly
415 Roll-Up
See Page 46 & 47 for Part
Number Descriptions
3
10
11
2
1
17
9
11
13
19
5
18
19
12
14 16
15 16 When ordering parts, specify Job Number,
Door Number and
Manufacture Date
Manual Part Number: 17A251-030716 © 2016 ASI Doors, Inc. Page 51
1-800-558-7068
Replacement Parts
415 Roll-Up
See Page 46 & 47 for Part
Number Descriptions
21
Service Parts - Shrouds
23
24
23
22
20
When ordering parts, specify Job Number,
Door Number and
Manufacture Date
22
Page 52 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
1-800-558-7068
Electrical Service Parts list
Replacement Parts
415 Roll-Up
Item # Part # DESCRIPTION
1 Consult Factory Enclosure, Control Box, composite
2 Consult Factory Sub Panel, Control Box, composite
3 Consult Factory Control Box Complete, 1 HP
3 Consult Factory Control Box Complete, 2 HP
4 23A0421
5 23A0416
ASILogix II Controller Board
VFD Drive ATV11 1hp Motor 110VAC
5 23A0417
5 23A0418
5 23A0419
5 23A0420
VFD Drive ATV31 1hp Motor 230VAC
VFD Drive ATV31 2hp Motor 230VAC
VFD Drive ATV31 1hp Motor 460VAC
VFD Drive ATV31 2hp Motor 460VAC
6 23A0429
7 23A0430
8
9
23A0431
23A0432
10 23A0433
11 23A0434
12
13
23A0439
23A0438
14 23A0437
15 23A0422
Emergency Stop Push button
Nameplate, Emergency Stop, (one dozen nameplates)
Selector Switch, Airlock (Optional)
Nameplate, Airlock, ON/OFF (Optional)
Terminal block, 35A, Red (one dozen)
Terminal block, 35A, Black (one dozen)
Terminal block, Ground (one dozen)
Fuse 0.5 Amp 600V Class CC - (one dozen)
16 23A0423 Fuse 2.0 Amp 250V Class M - (one dozen)
17 Consult Factory Transformer, Step-down, 208/230/460 50VA
Step-down, 1
17 Consult Factory Transformer, Step-down, 110V 100VA 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
18 23A0426
19 23A0427
20 23A0428
21 23A0435
22 23A0409
Wireless Door Detector Receiver (DIN rail mount-no socket)
Relay 24VAC - DPDT (Optional, for special controls)
Socket, 24VAC- DPDT (Optional, for special controls)
Contactor, 2NO, 2NC (For Opt. Battery backup)
Photoeye Set (Includes transmitter, receiver, amplifier)
1
1
1
1
1
Qty
1
1
1
1
1
1
When ordering parts, specify Job Number,
Door Number and
Manufacture Date
Manual Part Number: 17A251-030716 © 2016 ASI Doors, Inc. Page 53
1-800-558-7068
Replacement Parts
415 Roll-Up
5
21
Service Parts - Electrical
See Page 53 for Part
Number Descriptions
19
17
15
16
20
14
18
5
12 13
15
4
When ordering parts, specify Job Number,
Door Number and
Manufacture Date
2
Page 54 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
1-800-558-7068
Service Parts - Electrical
Continued...
Replacement Parts
415 Roll-Up
See Page 53 for Part
Number Descriptions
1
6
11
7
9
8
10
When ordering parts, specify Job Number,
Door Number and
Manufacture Date
Manual Part Number: 17A251-030716 © 2016 ASI Doors, Inc. Page 55
1-800-558-7068
Replacement Parts
415 Roll-Up
Instructions for Ordering
This parts manual is intended to assist in the correct identification of the more commonly replaced parts used in the 415 Iso-Roll model. The manual will also help identify obsolete parts, part design changes and current production parts.
For more specific parts information, please contact an authorized representative or consult the Factory’s Customer Service or Engineering Departments.
ASI Doors reserves the right to discontinue any part and make design changes without notice.
General Instructions for Ordering Door Parts
Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed.
Refer to the information tag on your door and record the:
1. Door model number
2. Job number
3. Door number
4. Manufacturing date.
Use part numbers listed, or item numbers referenced in this manual.
If the item is not found in the manual, the product code on the back of the item is helpful.
If your door has no information label, the approximate purchase date is helpful.
Once you have gathered the information above, call:
1-800-558-7068 or
Order Parts Online at: www.asidoors.com and follow the “Parts” link
Page 56 © 2016 ASI Doors, Inc. Manual Part Number: 17A251-030716
1-800-558-7068
® ® ®
, ,
ASI Doors, Inc. • 5848 N. 95th Ct. • Milwaukee, WI 53225
(414) 464-6200 | (800) 558-7068 | Fax (414) 464-9863 | WWW.ASIDOORS.COM

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Key features
- High-speed operation
- Safety features (Photo-eye system)
- Multiple activation options
- Easy to install and maintain
- Durable construction
- Reliable performance