Joy22HD Load Haul Dump - Diesel Hybrid General

Joy22HD Load Haul Dump - Diesel Hybrid General
General Specification
JOY22HD
Load Haul Dump - Diesel Hybrid
Note: Indicative illustration only, machine design may vary.
Operating capacities, weights and dimensions
Bucket capacity*
9.0 m
3
11.8 yd
Working ranges
3
Static tipping loads
48.2 kN
106,350 lb
Breakout force (tilt)
350 kN
78,000 lb
58,968 kg
130,000 lb
Operating weight
*Standard rock bucket based on a material density of 2,500 kg/m3 (4,213 lb/yd3).
Engine rated power
Production
Development
320 kW
380 kW
429 hp
509 hp
Hybrid Power**
410 kW
550 hp
22,000 kg
48,500 lbs
Payload
Bucket capacity: 10.0 m3/13.1 yd3 and 11.0 m3/14.4 yd3
bucket options available
**Hybrid power available for acceleration events.
2 | Joy Global | 22HD load haul dump - hybrid diesel specification
22HD load haul dump - hybrid diesel specification | Joy Global | 3
Power module
Electrical propulsion system
Diesel power options
MTU detroit diesel engine US tier IV final/EU stage IV
Model
Series 1100, 10.6 litre
Six cylinders
Type
Four-cycle turbo charged
Rated engine power
300 kW (402 hp) @ 1800 rpm
Switched Reluctance (SR) Technology
Electrical Propulsion System
••Digital microprocessor controlled traction drive
••Switched Reluctance (SR) drive advantages include:
- No commutator, brushes or rotor windings on
SR motors or generator
- SR KESS - Kinetic Energy Storage System
- Parts commonality - power conversion modules
identical for motor, generator and SR KESS
US tier IV final/EU stage IV
Series 1300, 12.8 litre
Six cylinders
Four-cycle turbo charged
380 kW (509 hp) @ 1800 rpm
Note: The 300 kW engine option is most suitable for production level operations such
as block/panel caving, where fuel efficiency and emission output are highly critical. The
380 kW engine option is most suitable for multipurpose applications where the machine
is required to work on declines or steep grades.
The independent power module mounting system, consisting of the engine coupled to
the SR generator, is cradled within the rear frame by a three-point isolation system.
Radiator/oil cooler module
••Replaceable tube type, over-under split flow
••Thermostatically controlled, variable speed hydraulic
motor-driven, radiator-mounted fan
Control system-LINCS II
CAN Based Vehicle Control Unit incorporating high speed monitoring and advanced
diagnostics including integrated data logging and storage.
LINCS II uses a dash mounted full color touch screen display as the operator interface.
Out of range conditions will cause an audible alarm along with a message screen that
is color coded to indicate severity.
In addition, the touch screen display provides repair technicians with operational
data and fault messages.
LINCS II load weigh
Displays real-time load data, cycle times, production rates and operational profile.
••Memory capable of retaining months of production information
••JoySmart remote monitoring connectivity available for additional diagnostics
and productivity analysis
••Capable of interfacing with radio dispatch systems for on-site
real-time monitoring
Steering and hoisting system
Articulation angle
Turning radius
Outside
Inside
46°
7.53 m
3.21 m
24 ft 8 in
10 ft 6 in
Hoist and bucket control
Hoist and bucket control functions are incorporated into a single joystick control. The
proportional electro-hydraulic controlled hoist and bucket system is independent of the
steering system.
Standard/high lift cycle times:
Hoist
Dump
Float
Total
Generator
••G40 SR Generator
••Switched Reluctance (SR)
M
8.4 sec
2.0 sec
4.0 sec
14.4 sec
Operator’s cabin
Features
••ISO ROPS/FOPS design, rubber mounted for comfort
••Foot box for improved operator ergonomics
••Refrigerated climate control system
••Door interlock sets park brakes, blocks steering movement once the machine is
stationary and bucket and boom functions immediately
••Door movement damper to control door movement
••Adjustable air seat suspension with four (4) point harness
N
K
Planetary gearing
Model 29A
••In-line gear train mounted within the rim of the tire,
transmitting power from the traction motor through
the tire/rim assembly
••A four-stage planetary drive unit in each position
••Total reduction: 92.63:1
L
B
Q
Valves
Main
Two (2)
Pump pressure
One (1)
Pump pressure
221 L/min
27,580 kPA
341 L/min
27,580 kPa
124 gpm
45 gpm
45 gpm
45 gpm
45 gpm
175 gpm
4,000 psi
90 gpm
4,000 psi
Cylinders
Double acting, single-stage (diameter and stroke),
(standard and high lift)
230 mm x 1320 mm
9.0 in x 52 in
Hoist
250 mm x 710 mm
10.0 in x 28 in
Bucket
Steering
140 mm x 610 mm
5.5 in x 24 in
Braking system
Primary brake system
Electric dynamic braking system is controlled from the
accelerator pedal and can bring the loader to a full stop
without application of mechanical brakes.
Secondary brake system
Air modulated traction motor speed disc brakes
••Single disc and caliper on each traction motor (4)
••Emergency fail safe brakes are spring applied in the event
of hydraulic pressure loss
Overall dimensions
P
G
(9.0 m3 bkt)
A
Height over cabin
2.9 m
  9 ft   7 in
B
C
D
Height over power unit
Vehicle width across tires
Width across bucket
2.5 m
2.8 m
3.2 m
8 ft   3 in
  10 ft   6 in
  10 ft   9 in
E
F1
G1
F2
G2
H
J
K
L
M
N
P1
P2
Parking brake system
Spring applied, hydraulic release traction
motor speed disc brakes
Q1
24V electrical system
Q2
••150 amp alternator
••Modular IP67 wiring system
••Lockable, dual isolation switch system
••Separate, fully isolated auxiliary power supply for fire
suppression and radio systems
••16 x 50 watt LED driving and work lights
R
S
T
Max. rear frame width
Vehicle length
digging (GET)
Vehicle length
hauling (GET)
Vehicle length
digging (No GET)
Vehicle length
hauling (No GET)
Wheelbase
Ground clearance
Bucket height fully raised
Hinge pin height
Roll back angle
Dump angle
Wheel center to
bucket - carry (GET)
Wheel center to
bucket - carry (No GET)
Tire to bucket dump (GET)
Tire to bucket dump (No GET)
Dump height
Wheel center to
rear bumper
Departure angle
T
J
F
Pumps (Maximum flow rate at 1800 rpm)
Bucket and hoist Piston
468 L/min
Fast hoist
Piston
171 L/min
Accessory
Piston
171 L/min
Steering
Piston
171 L/min
Accessory
Piston
171 L/min
A
R
Hydraulic system
Steering
Steering
Steering function is controlled by a single joystick. Constant engine rpm assures
full hydraulic steering response.
E
Travel speed
Forward and reverse 0-27 km/h (0-16.78 mph)
Traction motors
••B9 SR motor (water cooled)
Exhaust system
MTU Tier IV final exhaust after treatment catalyst box
C
D
S
H
(11.0 m3 bkt)
Primary
Dual safety filters for engine air intake with
Sy-Klone™ Dome precleaner.
Fluid capacities
2.8 m
9 ft   2 in
  11.7 m
38 ft 3 in
12.1 m
39 ft 10 in
11.3 m
36 ft 11 in
11.3 m
38 ft 2 in
  11.5 m
37 ft 8 in
12.0 m
39 ft. 3 in.
11.1 m
36 ft 4 in
11.5 m
37 ft 8 in
  4.1 m
0.5 m
6.9 m
5.0 m
47°
45°
  13 ft 5 in
1 ft 7 in
22 ft 8 in
16 ft 6 in
3.9 m
12 ft 8 in
4.2 m
13 ft 11 in
3.7 m
12 ft 1 in
4.1 m
13 ft 5 in
1.9 m
6 ft 2 in
1.9 m
7 ft 2 in
1.5 m
5 ft 10 in
2.1 m
6 ft 10 in
3.2 m
10 ft 7 in
3.3 m
10 ft 10 in
15°
Air filtration
Fuel
Hydraulic
SR converter cooling system
Engine cooling system
Engine oil
Planetaries (each)
757 L
473 L
18.9 L
75.7 L
147.6 L
7.6 L
200 gal
125 gal
5 gal
20 gal
39 gal
2 gal
Structural
Frames are fabricated from high strength, low-alloy
steel with excellent weld characteristics and extreme
low temperature properties. The front axle is an integral,
fixed part of the front frame. The rear axle center
oscillates eight degrees.
Unique forged ball and socket joints are utilized in
multiple pivot locations (lift arms, rear axle, frame
articulation, hoist cylinders). These joints are superior
in absorbing and distributing multi-directional stresses.
Features easily replaceable brass liners for long life and
easy maintenance.
High strength castings are used in key areas of
fabricated structures to reduce stress and improve
structural life.
4 | Joy Global | 22HD load haul dump - hybrid diesel specification
Standard features
Optional features
Tires/rims
••Beacon light kit
••Bucket GET options available
••Hood mounted hand rail kit
••Diesel particulate filter
••Fast fuel
••Fire detection and suppression system (manual)
••Fire suppression system (manual)
••Fluid sampling kit
••Lift arms - high lift
••PreVail remote health monitoring system
••Ride control system
••Video camera (360 degree)
••Tire pressure monitoring system
Tires
35/65 R33
Rims
33 x 28 with 3.5" flange
Standard equipment
••Air conditioning/heater-defroster (filtered and pressurized)
••Air tank bleed system
••Adjustable automatic lift height cut off
••Automatic bucket leveling control
••Back-up alarm, audible
••Battery disconnect switch
••Lift arm and articulation locks
••Brake lights
••Central service with fast fuel
••Data analysis and viewing software
••Data logging - downloadable production and maintenance logs
••Door interlock on operators cabin
••Drawbar with tow points
••Electric horn
••Emergency stop buttons (cab and remote mounted)
••Fire extinguisher, manual, 20 lb (9.07 kg)
••FOPS - Falling Object Protection System
••Idle timer
••Interior lights
••Isolation monitor
••Joystick hoist and bucket control
••Joystick steering control
••Jump start
••Emergency steering
••LED working lights
••LINCS II alarms
••LINCS II load weigh and monitoring
••Operator seat (11-way adjustable)
••Overspeed alarm
••Parking brake
••Retractable four point over shoulder harness
••ROPS - Rollover Protection Structure
••Selectable throttle switch
••Starter disconnect switch
••Safety glass throughout
••Turn signals
••Twelve (12) volt power supply in cab
••Twelve (12) volt power port (2)
••Windshield washer reservoir 2.6 gal (9.8 L)
••Windshield wiper and washer (all cab glass)
••Automatic lubrication system
••Manuals: operators, parts (Link One), maintenance and service
••Kinetic Energy Storage System (KESS)
••Removable planetary middle pinion (x4)
••Integrated underside protection system
••Color coded and labelled lifting points
Buckets
9.0 m3, 10.0 m3, 11.0 m3
Bucket hardware options
••Joy GET system
••Skid plates (replaceable)
••Lip wear protection
For actual bucket configuration and sizing, consult your
local representative.
Remote control/automation system
••RCT Control Master - Remote, teleremote and operator assist system for
line of sight or remote operation of the machine
••CAN interface between remote hardware and machine control
••Safety system/fail safe system inter-connectivity hard wired to RCT
module (emergency stop, fire system, park brake)
••Functional safety to ISO 62001
Product designs, specifications and/or data in this document are provided for informational purposes only and are not warranties
of any kind. Product designs and/or specifications may be changed at any time without notice. The only warranties that apply to
sales of products and services are Joy Global’s standard written warranties, which will be furnished upon request.
Joy Global, Joy, Montabert, P&H, Le Tourneau, LINCS II, Klenz, PreVail and related logos are trademarks
of Joy Global Inc. or one of its affiliates.
© 2017 Joy Global Inc. or one of its affiliates. All rights reserved.
EN-J22HDLHDDH01-0317-V1
joyglobal.com
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