TD5 Tangent Delta Tester

TD5 Tangent Delta Tester
TD5– Quality optimising technology
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High temperature oven
High consistence of the measurements
Round and Flat wire in one system
High speed
High accuracy
Approve/reject function
Reference wire in display
Up to 99 pre-settings
Low maintenance needs
Multi user language
Round and Flat
0.008……..8 mm
Up to……..8x22 mm
TD5 Tangent Delta Tester
High temperature oven
TD5 is suitable for quality control of enamelled
wire. During heat-up of the wire, the TD5
automatically calculates the TgD temperature
(Tangent Delta temperature).
The central component in a TgD tester is the
oven. With a temperature range up to 400oC
(optionally higher) the TD5 is designed for
testing any type of enamelled wire.
With a full curve, it is possible to determine
and display all valuable information about the
quality of the wire, among others:
For manufacturing
TD5 is designed to deliver fast consistence
measurements with high reliability. Test results
are ready after 3 minutes, depending of the
size of wire
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Enamel curing
Enamel quality
Residual solvent
Absorption of moisture
Enamel type ID, and combinations
Increased profitability in manufacturing
of enamelled wire
Easy and fast test/analysis of the selected
samples from the production means:
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For laboratory
The accuracy in all parameters sets new
standards for what is possible. The highprecision heating elements with IHR
(Integrated Heating Regulation) and access to
adjustment of parameters make it the best
oven for research and development.
Improved quality
Time and cost savings
Documented quality control
Optimised production parameters
Reduction of scrap
TD5
- built for the future!
TD5 Features
High precision and cooling technology
TD5 sets new standards with respect to low
maintenance needs. Extended service intervals
are ensured by using innovative mechanical
design and, combined with it’s top quality metal hardware, the number of samples which can
be handled between each service is very high.
Software option B
This software tool evaluates the PEI base coat
on self-bond wires (XWE types). A mathematical evaluation of the PEI curve lies beneath the
self-bond signal and the Tangent Delta curve.
This function eliminates the need for stripping
self-bonding overcoat of the wire.
The combination of convincing technology and the use
of passive neutral graphite
as external conductor make
it the instrument with the highest reliability,
and the best repeatable measuring results
available.
Data input
For fast and precise data input, production code and wire ID ext.
can be entered into the database via Barcodes.
Easy operation and helpful features
TD5 is user-friendly, and easy to operate.
Results can be compared directly on the
screen, also comparison with a reference curve
is possible. All made to simplify the subsequent analysis of test results.
Reference curves
Multiple Curves
During measurement the curve is visible and
combined with a reference wire the operator
has the best possible overview.
Set up menu
Up to 99 customised pre-sets can be stored,
and easily found in the drop down box at any
time.
Handling of data
The use of Microsoft SQL
database structure ensures
easy saving and retrieving
of wire data from a local PC
or from a central server.
Advance Database search function
Efficient search function makes it possible to find
and combine data stored in the database. Retrieving data for e.g. a specific customer combined with result and time is simply done by
means of few mouse clicks.
Approve/reject function
Limits for approval or rejection of a measuring can be set for two tangents for easy evaluation of the results.
1. Tangent
2
2. Tangent
Documentation of production quality
It is possible to make test reports in PDF format.
Following information can be added to each individual sample: Enamel type, supplier name, order
number, machine ID and other comments attached to the measurement in the remark field.
Company logo can be imported and shown on
pages. Updating information in the fields for
remarks is possible also after the test is
completed.
TD5 Features
Multi-language
The control software is at this stage available in
English, German, Chinese and Russian, contact
DSE Test Solutions for updated information.
Sample holder
The sample holder simplifies sample preparation,
and is designed for absolute minimum need of
maintenance. The standard sample holder can be
used for both round and flat wire.
Standard sample holder
Handle both round & flat wire
Calculation and presentation
TD5 starts to measure and calculate the TgD
temperature automatically when the sample
holder is loaded into the oven.
During the measurement, the development of
the curve is displayed on the monitor.
The software enables setting limits for the minimum and maximum TgD temperatures.
In case TgD temperatures exceed the preset
limit values, an “Approved/Rejected” window
will appear.
Compare with reference wire
Up to 5 different curves can be displayed simultaneously. The possibility of comparing a
new measurement with a reference wire is
helpful in the interpretation of the result.
Fine wire sample holder
Sample holder for
Ultra fine wire
0.008…..0.1mm
Round and flat wire
TD5 is built to handle a wide range of dimensions in both round and flat wire.
Dimensions
Round 0.008mm ……..8 mm
Flat up to ……..8x22 mm
Multiple frequencies
For maximum flexibility during research and
development the following measuring frequencies can be selected: 100 Hz, 120 Hz, 1 KHz,
10 KHz and 100 KHz.
Default according to the Norm IEC 60851-5
the measuring Frequency is 1KHz.
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TD5 Specifications
Setup: TD5 connected to PC and printer.
Technical specifications
TD5 contains
Oven with high-precision temperature controlling unit, power supplies, precision analyser,
interface for PC via USB.
 Temperature range 45-400oC
Resolution ±0.1oC
 Readout ±0.1oC
 Dimensions (DxWxH): 440x530x360 mm
 Ambient temperature: 10˚C - 35˚C
 Net weight 33 Kg
Implementation Standard: IEC 60851-5
Precision analyser
 Tangent Delta resolution:
0.0005 at C > 100 pF
 Measuring frequency 100 Hz, 120 Hz,
1 KHz, 10 KHz, 100 KHz
 Measuring voltage 1 Volt RMS
PC
 Type, size, RAM and hard disc according
to current standards
 Flat-screen monitor
 Keyboard and mouse
 Windows 7
Mains supply
 100..230 VAC ± 10%
50/60 Hz With protective ground
 Power consumption approximately 0.5 kW
Standard wire sample holder
Wire range:
Round 0.02...8.0 mm
Flat up to 8.0 x 22.0 mm
Fine wire sample holder:
Fine wire range 0.008..0.1 mm
Software:
 Multi curve function
 Comparison with reference wire
 Up to 99 pre-settings
 Scales, DIN or Logarithmic view
 Scaling D-values up to 1.0
 Programmable oven temperature range
 Password management
 Advanced Microsoft SQL data base
 Report in printable PDF format
 Test limits for automatic approval or rejection
 Automatic printout of the individual curves and
the calculated data
Included accessories
Sample holder, holder for sample holder, cables,
service kit, 10ps graphite bottles, applicators, wire
sample dryer, manual in
German, English or Chinese, application notes for
evaluation of Tangent Delta Temperature curves in
English.
Optional accessories
 Spare part kit
 Calibration tubes including certificate
 Software option B for automatic evaluation of
self bonding wire.
Holder “ Third hand”
Calibration tubes
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No. 1 in Tangent Delta
Optimizing the processes
Knowing and controlling the parameters within production of enamelled wire is absolutely crucial for the economy in manufacturing of enamelled wire.
The Tangent Delta Tester from DSE Test Solutions delivers all the information needed for optimising and controlling the many processes. The measured data are compressed and displayed
in a full curve, showing the Tangent Delta as a function of the temperature.
This method is the ultimate way of making a fast, accurate and reliable determination of the
enamelled curing, and at the same time, showing any residual solvents or additives in the insulation. Both residual solvents and curing state are factors that have high influence on temperature index, lifetime and physical behaviour of the wire.
Valuable information in few minutes means
Improve the quality
Time and cost savings
Documented quality control
Optimised production parameters
Reduction of scrap
Under cured
Normal cured
Over cured
1994
1988
 Experience knowledge and support
 Continuous innovation and development
 Reliable supplier of instruments,
with a remarkable track record
2008
30 years in the wire business means
2014
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TD3
TD5
TD300
DSE Domicile since 1981…
Version 2.0
TD9000
5
DSE Test Solutions A/S
Sverigesvej 19
DK-8700 Horsens
Denmark
Information in this document
is subject to change without
prior notice.
© DSE Test Solutions A/S
Tel : +45 7561 8811
Fax : +45 7561 5895
Web: www.dse.dk
Mail : wip@dse.dk
Find your local contact for product availability and support
Brazil
Aries Ltda.
Mr. Stefano Malpezzi
Phone: +55 11 5051 2763
Egypt
Techno Trade el Fouad Ltd.
Mr. Khalil
Phone: +20 2 748 2484
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ModusPlan
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Mail:s.malpezzi@ariesbrasil.com.br Mail:pengconsulting@aliyun.com
Mail: ttelfouad@hotmail.com
Mail: modplan@otenet.gr
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Mobile: +91 98 4002 2588
Mail: ra@verticaltechnologies.in
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PT BUSINESS NETWORK Pte Ltd.
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Mail: ttelfouad@hotmail.com
Singapore
PT BUSINESS NETWORK Pte.Ltd
Mr. Garrie Giam
Phone: +65 64 691 692
Syria
Techno Trade el Fouad Ltd.
Mr. Khalil
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Mail: garrie@ptbn.ws
Mail: ttelfouad@hotmail.com
Taiwan
Analytik Jena Taiwan Co., Ltd.
Mr. Roger Chung
TEL: +886-2-85227886
FAX: +886-2-85227514
Mail:sales@analytik-jena.com.tw
Thailand
PT BUSINESS NETWORK Pte. Ltd.
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Phone: +65 64 691 692
Turkey
Emre Kutukoglu
Phone: +90 (532) 241 4911
Ukraine
LBU-Tech
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Phone: 0038 050 385 2199
Vietnam
PT BUSINESS NETWORK Pte.Ltd.
Mr. Garrie Giam
Phone: 0065 64 691 692
Mail: garrie@ptbn.ws
Mail: ekutukoglu@gmail.com
Mail: Yakovlev@optima.com.ua
Mail: garrie@ptbn.ws
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China
Peng Consulting Ltd.
Mr. Peng Qingxuan
Phone: +86 756 8129 166
Mail: fukaseco@ja2.so-net.ne.jp Mail: ttelfouad@hotmail.com
Korea
Hada International
Mr. Pyung-Ho-Yang
Phone: +82 31 469 5671
Fax:
+82 31 466 1963
Mail: hadaintl@chol.com

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