om, mz5225zt, mz6128zt, 2010-09, zero turn: consumer, 966690501

om, mz5225zt, mz6128zt, 2010-09, zero turn: consumer, 966690501
Operator Manual
MZ5225ZT / 966690501
MZ6128ZT / 966613101
Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.
To implement improvements, specifications and designs can be altered without prior notification.
Note that no legal demands can be placed based on the information contained in these instructions.
Use only original parts for repairs. The use of other parts voids the warranty.
Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
Modifications to the unit may cause unsafe operations or damage the unit.
When this product is worn out and no longer used, it should
be returned to the reseller or other party for recycling.
©2010 All rights reserved.
Orangeburg,SC. Printed in U.S.A.
Contents
INTRODUCTION.......................................................5
Driving and Transport on Public Roads..............5
Towing.................................................................5
Operating............................................................5
Good Service......................................................6
SYMBOLS AND DECALS..........................................7
SAFETY.....................................................................9
Safety Instructions...............................................9
Personal Safety Equipment...............................11
Slope Operation................................................11
Safe Handling of Gasoline................................13
General Maintenance........................................14
Transport...........................................................16
Towing...............................................................16
Spark Arrestor...................................................16
CONTROLS.............................................................17
Control Locations..............................................17
Motion Control Levers.......................................18
Hour Meter........................................................19
Choke Control...................................................19
Tracking Knob...................................................19
Parking Brake....................................................20
Blade Switch.....................................................20
Ignition Switch...................................................20
Fuses.................................................................21
Cutting Height Adjuster.....................................22
Seat Adjustment Lever......................................22
Fuel Shut Off Valve............................................22
Fuel Tank...........................................................23
Hydro Release Levers.......................................23
OPERATION............................................................24
Training..............................................................24
Steering.............................................................24
Before Starting..................................................25
Starting the Engine............................................25
Jumper Cables.............................................28
Running.............................................................29
Operating on Hills.............................................30
Stopping the Engine..........................................31
Mowing Tips......................................................32
Manual Transport..............................................33
MAINTENANCE.......................................................34
Battery...............................................................36
Safety System....................................................37
Tire Pressures....................................................37
Parking Brake....................................................37
Deck Belt...........................................................38
Pump Belt..........................................................39
V-belts...............................................................39
Cutting Blades...................................................40
Adjusting the Mower Deck................................41
Leveling deck...............................................41
Anti-scalp rollers...............................................42
Caster Wheels...................................................43
Hardware...........................................................43
Cleaning............................................................43
LUBRICATION.........................................................44
Lubrication Schedule........................................44
Wheel and Deck Zerks......................................45
Front Wheel Mount.......................................45
Front Wheel Bearings...................................45
Deck Spindles..............................................45
Transaxle (Transmission) Fluid Change............46
Purging Procedures.....................................47
TROUBLESHOOTING GUIDE.................................48
STORAGE...............................................................50
Winter Storage...................................................50
Service..............................................................50
WIRING DIAGRAMS...............................................51
TECHNICAL DATA..................................................52
Torque Specifications........................................54
CONFORMITY CERTIFICATES................................55
SERVICE JOURNAL................................................56
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the influence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
INTRODUCTION
Congratulations
Towing
Thank you for purchasing a Husqvarna ride-on mower.
This machine is built for superior efficiency to rapidly
mow primarily large areas. A control panel that is
easily accessible to the operator and a hydrostatic
transmission regulated by steering controls both
contribute to the machine’s performance.
This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use, service,
maintenance) by all who operate this machine is
important for the safety of the operator and others.
It can also considerably increase the life span of the
machine and increase its resale value.
If you sell your machine, be sure to give the operator’s
manual to the new owner.
The final chapter of this operator’s manual provides a
Service Journal. Ensure that service and repair work
are documented. A well-kept service journal reduces
service costs for the maintenance and affects the
machine’s resale value. Please contact your dealer for
more information. Take the operator’s manual along
when the machine is taken to your dealer for service.
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on the towed equipment. Make wide turns to avoid
jack-knifing. Travel slowly and allow extra distance to
stop.
Do not tow on sloped ground. The weight of the towed
equipment may cause loss of traction and loss of
control.
Follow the manufacturer's recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
General
In this operator’s manual, left and right, backward and
forward are used in relation to the machine’s normal
driving direction.
Continuous dedication to improve our products
require that specifications and design are subject to
change without notice.
Driving and Transport on Public Roads
Check applicable road traffic regulations before
transporting on public roads. If the machine is
transported, you must always use approved fastening
equipment and ensure that the machine is well
anchored. DO NOT operate this machine on public
roadways.
Operating
This machine is constructed only for mowing grass
on lawns and even ground without obstacles such
as stones, tree stumps, etc. The machine can also
be used for other tasks when equipped with special
accessories provided by the manufacturer. Operating
instructions for the accessories are provided with
delivery. All other types of uses are incorrect. The
manufacturer’s directions concerning operation,
maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment can be
potentially dangerous if used improperly. Safety
requires good judgment, careful use in accordance
with these instructions and common sense.
The machine must only be operated, maintained,
and repaired by persons familiar with the
machine’s special characteristics and who are also
knowledgeable about the safety instructions. Use only
approved repair parts to maintain this machine.
Accident prevention regulations, other general safety
regulations, occupational safety rules, and traffic
regulations must be followed without fail.
Unauthorized modifications to the design of the
machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.
5
INTRODUCTION
Good Service
Husqvarna’s products are sold all over the world
and only in specialized retail stores with complete
service. This ensures that you as a customer receive
only the best support and service. Before the product
is delivered, the machine has, for example, been
inspected and adjusted by your retailer. See the
certificate in the Service Journal in this operator’s
manual.
This manual belongs to the machine with the
manufacturing number:
When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:
Engine
Transmission
Manufacturing Number
The machine’s manufacturing number can be found on
the printed plate affixed to the engine compartment.
Stated on the plate, from the top are:
1. The machine’s type designation (I.D.).
2. The manufacturer’s type number (Model).
3. The machine’s serial number (Serial no.)
Please have the type designation and serial number
available when ordering spare parts.
The engine’s manufacturing number is stamped on
one of the valve covers.
6
The plate states:
4. The engine’s model.
5. The engine’s type.
6. Code
Please have these available when ordering spare
parts.
The wheel motors and hydrostatic pumps have a
barcode decal affixed at the rear.
symbols and decals
These symbols are found on the machine and in the
operator’s manual.
Study them carefully so that you know what they
mean.
WARNING!
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
xxxxxx.
Used in this publication to notify the reader of a risk
of personal injury or death, particularly if the reader
should neglect to follow instructions given in the
manual.
IMPORTANT INFORMATION
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk
of material damage, particularly if the reader should
neglect to follow instructions given in the manual.
Used also when there is a potential for misuse or
misassembly.
R N
ReverseNeutral
Fast
Warning!
Parking Brake
CE conformity
marking. Only for
European market
Battery acid is corrosive, explosive and flammable
Use protective glasses
Slow
Warning! Rotating blades, keep away from the
discharge deck
Do not stand here
Fuel
Do not touch parts
Noise emissions to the
surroundings in accordance
with the European Union’s
directive. The machine’s
emission is stated in the
chapter TECHNICAL DATA
and on the decals.
Only machines for European
market
Use protective gloves
7
symbols and decals
Read
Operator’s
Manual
Shut off engine and
remove key before
performing any
maintenance or repair work
Whole body
Severing of fingers
exposure to
and toes
thrown objects
Moving sharp blades under cover
8
Keep a safe
distance from
the machine
Do not open or remove safety
shields while
engine is running
Use on slopesNo passengers
no greater
than 10°
Careful backing up,
watch for other
people
Careful going
forward, watch for
other people
SAFETY
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized. It concerns
your safety.
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH.
General Operation
• Read, understand, and follow all instructions on
the machine and in the manual before starting.
• Do not put hands or feet near rotating parts or
under the machine. Keep clear of the discharge
opening at all times.
• Only allow responsible adults, who are familiar
with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blades.
• Be sure the area is clear of bystanders before
operating. Stop machine if anyone enters the
area.
• Never carry passengers. The machine is only
intended for use by one person.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while backing.
• Never direct discharged material toward anyone.
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward
the operator. Stop the blades when crossing
gravel surfaces.
• Do not operate machine without the entire grass
catcher, discharge guard, or other safety devices
in place and working
• Slow down before turning.
• Never leave a running machine unattended.
Always turn off blades, set parking brake, stop
engine, and remove keys before dismounting.
• Disengage blades when not mowing. Shut
off engine and wait for all parts to come to a
complete stop before cleaning the machine,
removing the grass catcher, or unclogging the
discharge guard.
• Operate machine only in daylight or good artificial
light.
• Do not operate the machine while under the
influence of alcohol or drugs.
8011-512
Read the operator’s manual before starting the machine
8011-513
Clear the area of objects before mowing
9
SAFETY
•
•
•
•
•
•
•
•
•
10
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the
machine into a trailer or truck.
Always wear eye protection when operating
machine.
Data indicates that operators age 60 years and
above are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
Follow the manufacturer’s recommendation for
wheel weights or counterweights.
Anyone who operates this machine must first read
and understand this Operation Manual. Local laws
may regulate the age of the user.
Keep machine free of grass, leaves or other
debris buildup which can touch the hot exhaust
or engine parts and burn. Do not allow the mower
deck to plow leaves or other debris, causing
buildup to occur.
Clean any oil or fuel spillage before operating or
storing the machine.
Allow machine to cool before storage.
8011-520
Never take passengers
WARNING!
Engine exhaust and certain vehicle
components contain or emit
chemicals considered to cause
cancer, birth defects, or other
reproductive system damage. The
engine exhaust contains carbon
monoxide, which is an odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
SAFETY
Personal Safety Equipment
WARNING!
When using the machine, approved personal protective equipment (shown in illustrations)
shall be used. Personal protective equipment cannot eliminate the risk of injury but it
will reduce the degree of injury if an accident does happen. Ask your retailer for help in
choosing the right equipment.
•
•
•
•
•
•
•
Make sure that you have first aid equipment close
at hand when using the machine.
Never use the machine when barefoot.
Always wear protective shoes or boots, preferably
with steel toe caps.
Always wear approved protective glasses or a full
visor when assembling or driving.
Always wear gloves when handling the blades.
Never wear loose clothing that can get caught in
moving parts.
Use ear protectors to avoid damage to hearing.
Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution.
If you cannot back up the slope or if you feel uneasy
on it, do not mow it.
• Mow up and down slopes (10 degrees maximum),
not across.
• Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not
have to stop while on the slope.
• Do not mow on wet grass. Tires may lose traction.
• Avoid starting, stopping, or turning on a slope. If
the tires lose traction, disengage the blades and
proceed slowly straight down the slope.
• Keep movement on the slopes slow and gradual.
Do not make sudden changes in speed or
direction, which could cause machine to roll over.
• Use extra care while operating machine with
grass catchers or other attachments; they can
affect the stability of the machine.
• Do not use on steep slopes.
• Do not try to stabilize the machine by putting a
foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly roll
over if a wheel is over the edge or if the edge
caves in.
8011-670a
Personal protective equipment
6003-004
Mow up and down, not side to side
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. Do
not drive across any slopes.
11
SAFETY
Children
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain out of the path
of danger.
• Keep children out of the mowing area and in the
watchful care of a responsible adult other than the
operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down
for small children.
• Never carry children, even with the blades shut
off. They may fall off and be seriously injured or
interfere with safe machine operation. Children
who have been given rides in the past may
suddenly appear in the mowing area for another
ride and be run over or backed over by the
machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may block the
view of a child.
8011-518
Keep children away from work area
8011-517
Never allow children to operate the machine
12
SAFETY
WARNING!
The engine must not be started when the driver’s floor plate or any protective plate for the
mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine
running. Allow engine to cool at least two (2)
minutes before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where
there is an open flame, spark, or pilot light such
as on a water heater or other appliance.
• Before beginning to refuel, minimize the risk of
static electricity by touching a metal surface.
• Never fill containers inside a vehicle or on a truck
or trailer bed with plastic liner. Always place
containers on the ground away from the vehicle
when filling.
• Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
• Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling
is complete. Do not use a nozzle lock-open
device.
• If fuel is spilled on clothing, change clothing
immediately.
• Never overfill fuel tank. Replace gas cap and
tighten securely.
• Do not start the engine near spilled fuel.
• Never use gasoline as a cleaning agent.
• If leaks arise in fuel system, engine must not be
started until problem has been resolved.
• Check the fuel level before each use and leave
space for the fuel to expand, as the heat from the
engine and the sun may otherwise cause the fuel
to expand and overflow.
8011-516
Never fill the fuel tank indoors
WARNING!
The engine and the exhaust system
become very hot during operation.
There is risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
13
SAFETY
General Maintenance
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
14
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
Never tamper with safety devices. Check their
proper operation regularly.
Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage and
remove any fuel-soaked debris. Allow machine to
cool before storing.
If the machine strikes a foreign object, stop and
inspect the machine. Repair, if necessary, before
restarting.
Never make any adjustments or repairs with the
engine running.
Check grass catcher components and the
discharge guard frequently and replace with
manufacturer’s recommended parts, when
necessary.
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and
service as required.
Maintain or replace safety and instruction labels,
as necessary.
Do not modify safety equipment. Check regularly
to be sure it works properly. The machine must not
be driven with defective or unmounted protective
plates, protective cowlings, safety switches, or
other protective devices.
Do not change the settings of governors and
avoid running the engine with overly high engine
speeds. If the engine runs too fast, there is risk for
damaging the machine components.
Be very careful when handling battery acid. Acid
on skin can cause serious corrosive burns. If
battery acid is spilled on skin, rinse immediately
with water.
Acid in the eyes can cause blindness, contact a
doctor immediately.
Be careful when servicing the battery. Explosive
gases form in the battery. Never perform
maintenance on the battery when smoking or near
open flames or sparks.
The battery can explode and cause serious injury
or damage.
Ensure that the equipment is in good condition
and that all nuts and bolts, especially those
fastening the blade attachments, are properly
tightened and torqued.
8011-515
Never drive the machine in an enclosed space
WARNING!
Use protective glasses for
maintenance work.
WARNING!
The battery contains lead and lead
compounds, chemicals that are
considered to cause cancer, birth
defects, and other reproductive
system damage. Wash your hands
after handling the battery.
SAFETY
Sparking can occur when working with the battery
and the heavy cables of the starter circuit. This can
cause battery explosion, fire or eye injury. Sparking
in this circuit can not occur after the chassis cable
(normally negative, black) is removed from the battery.
• Use protective goggles.
• Ensure that the fuel filler cap is mounted tightly
and no flammable substances are stored in an
open vessel.
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
6003-009
•
•
•
•
•
•
•
•
•
•
•
•
•
Never work with the starter circuit if there is spilled
fuel.
Disconnect the negative cable from the battery
first and reconnect it last.
Do not make a bridge short circuit across the
starter relay to run the starter.
Never use the machine indoors or in spaces
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, an odorless,
poisonous, and lethal gas.
Stop to inspect the equipment if the machine runs
over or into anything. If necessary, make repairs
before starting.
Never make adjustments with the engine running.
The machine is tested and approved only with the
equipment originally provided or recommended
by the manufacturer. Only use approved repair
parts for the machine.
The blades are sharp and can cause cuts and
gashes. Wrap the blades or use protective gloves
when handling them.
Check the parking brake’s functionality regularly.
Adjust and service as necessary.
The mulch blades should only be used in familiar
areas when higher quality mowing is desired.
Reduce the risk of fire by removing grass, leaves,
and other debris that may have accumulated on
the machine.
Allow the machine to cool before putting it in
storage.
Regularly clean deck and underside of deck,
avoid spraying engine and electrical components
with water.
Do not smoke when performing maintenance on the battery.
The battery can explode and cause serious injury/damage.
8009-728
Risk of sparking
8011-514
Regularly clean deck
15
SAFETY
Transport
•
•
•
•
•
•
The machine is heavy and can cause serious
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the machine.
Activate the parking brake, turn off the fuel supply,
and fasten the machine with approved fastening
devices, such as bands, chains, or straps, when
transporting.
Do not operate this machine on public roadways.
Check and abide by local traffic regulations
before transporting the machine on any road.
Do not tow this machine: it may cause damage to
the drive system.
Load the unit onto truck or trailer by driving up
ramps of suitable strength using a slow speed. Do
not lift! The machine is not intended to be lifted by
hand.
WARNING!
Escaping hydraulic oil under
pressure can have sufficient force
to penetrate the skin, causing
serious injury. If injured by escaping
fluid, see a doctor at once. Serious
infection or reaction can develop
if proper medical treatment is not
administered immediately.
IMPORTANT INFORMATION
The parking brake is not sufficient to lock the
machine in place during transport. Ensure that
the machine is well fastened to the transport
vehicle. Always reverse the machine onto the
transport vehicle to avoid tipping it over.
Towing
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on towed equipment..
Make wide turns to avoid jack-knifing. Travel slowly
and allow extra distance to stop. Do not tow on sloped
ground. The weight of the towed equipment may
cause loss of traction and loss of control.
Follow the manufacturer’s recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
Spark Arrestor
A spark arrestor for the muffler is available through
your authorized Husqvarna dealer.
16
WARNING!
This mower is equipped with an
internal combustion engine and
should not be used on or near any
unimproved forested, bush covered
or grassy lands unless the engine's
system is equipped with a spark
arrestor meeting applicable local or
state laws (if any).
CONTROLS
This operator’s manual describes the Husqvarna Zero
Turn Rider. The rider is fitted with either a Briggs &
Stratton or Kohler four-stroke overhead valve engine.
Transmission from the engine is made via belt-driven
hydraulic pumps. Using the left and right steering
controls, the flow is regulated and thereby the
direction and speed.
Control Locations
3
2
4
5
1
14
5
13
6
7
8
12
9
10
11
8058-039
1.
2.
3.
4.
5.
Motion control levers
Parking brake
Tracking knob
Fuel tank
Hydro release levers
6. Choke control
MZ5225 only
7. Ignition switch
8. Hour meter
9. Throttle control
10. Blade switch
11. Seat adjustment lever
12. Right tracking bolt
13. Cutting height adjuster
14. Deck lift pedal
17
CONTROLS
Motion Control Levers
The machine’s speed and direction are continuously
variable using the two steering controls. The steering
controls can be moved forward or backward about
a neutral position. Furthermore, there is a neutral
position, which is locked if the steering controls are
moved outward.
When both controls are in the neutral position (N), the
machine stands still.
By moving both controls an equal amount forward
or backward, the machine moves in a straight line
forward or backward respectively.
For example, to turn right while moving forward, move
the right control towards the neutral position. The
rotation of the right wheel is reduced and the machine
turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its
neutral position. The rotation direction when zero
turning is determined by which steering control is
moved backward behind the neutral position. If the left
steering control is pulled backward, the machine turns
to the left. Use extra care when using this maneuver.
8058-042
Steering controls
WARNING!
The machine can turn very rapidly if
one steering control is moved much
further forward than the other.
1. Forward
2. Neutral
3. Neutral slot, Neutral lock
4. Reverse
Motion control lever pattern (right side)
18
8065-053
CONTROLS
Hour Meter
The hour meter displays the total operating time.
It will flash CHG OIL (Change Oil) at 50 hour intervals.
The flash duration is one hour before and one hour
after the interval. The CHG OIL icon will come on
and shut off automatically. The hour meter cannot be
manually reset.
8058-043
Hour meter
Choke Control
Model MZ5225ZT only
The choke control is used for cold starts in order to
provide the engine with a richer fuel mixture.
For cold starts the control should be pulled out to its
extent.
8058-043
Hour meter
Tracking Knob
If the mower is not tracking straight, check the
air pressure in both rear tires. Recommended air
pressure is 10 psi. (.7 bar) for the front tires and 15 psi
(1 bar) for the rear tires. Tracking must be checked on
a flat and level concrete or blacktop surface.
Rotating the tracking knob allows fine tuning
adjustments so the machine tracks straight with the
steering control levers in the full forward position.
Rotate the knob clockwise (as viewed from the
operation position) to increase the speed on the left
lever. Rotate counterclockwise to decrease speed.
8061-010
Tracking knob
19
CONTROLS
Parking Brake
The parking brake is found on the left of the machine.
Pull the lever backward to activate the brake and
push forward to release it.
IMPORTANT INFORMATION
The machine must stand absolutely still when
applying the parking brake. Always set the
parking brake before dismounting. Release the
parking brake before moving the mower.
8058-044
Parking brake
Blade Switch
To engage the mower deck, pull the blade switch
knob out. The mower blades are disengaged when
the knob is pressed down fully.
8058-043
Blade switch
Ignition Switch
The ignition key is placed on the control panel and is
used to start and stop the engine.
Turn the key clockwise to start the engine.
8058-043
20
Ignition switch
CONTROLS
Release the key to the RUN position when the engine
has started.
8058-046
Ignition switch - RUN position
For using “accessory”, turn the key counter clockwise.
8066-005
Ignition switch - accessory
Fuses
Fuses are located on the left hand side of the
machine. They are accessed by tilting the seat
forward. Fuses are flat pin fuses type as used in
automobiles.
There are two fuses with ratings and functions:
1. 20 A, Primary fuse
2. 7.5 A, Mower deck coupling
8050-082
Fuses
21
CONTROLS
Cutting Height Adjuster
The desired cutting height is set with the height pin.
The cutting height pedal releases the deck lift to place
the deck and the selected height.
For transport, push the lift pedal fully forward until the
deck lift latches in the transport (highest) position.
2
1
1. Release pedal
2. Height pin
Cut height selection pedals
8065-017
Seat Adjustment Lever
The seat can be adjusted lengthways. When making
adjustments, the lever under the front edge of the
seat is moved to the left (as seen by the driver in the
seat), after which the seat can be moved backward or
forward.
8011-441
Lengthways adjustment
Fuel Shut Off Valve
The fuel shut off valve is centered behind the rear
of the seat. The valve is off when the handle tab is
turned perpendicular to the fuel line.
8065-010
Fuel shut off valve in the CLOSED position.
22
CONTROLS
Fuel Tank
Read the safety instructions before refueling. The
capacity for the tank is 5 gallons (19 liters).
Regularly check the gas cap gasket for damage and
keep the cap properly tightened.
The engine will run on a minimum of 87-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See Technical
Data concerning ethanol fuel. Methanol fuel is not
allowed. Do not use E85 alcohol based fuel. Damage
to the engine and components may occur.
When operating in temperatures below 32° F. (0° C.),
use fresh, clean winter grade gasoline to help insure
good cold weather starting.
8065-007
Gasoline fuel tank
WARNING!
IMPORTANT INFORMATION
Gasoline is highly flammable.
Observe caution and fill the tank
outdoors (see the safety instruction).
Experience indicates that alcohol blended
fuels (called gasohol, ethanol or methanol)
can attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use fresh
fuel the next season. See Storage Instructions
for additional information. Never use engine
or carburetor cleaners in the fuel tank or
permanent damage may occur.
WARNING!
The engine and the exhaust system
become very hot during operation.
Risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling
WARNING!
Fill to bottom of filler neck. Do not
overfill. Wipe off any spilled oil
or fuel. Do not store, spill or use
gasoline near an open flame.
Hydro Release Levers
Transaxle bypass linkages must be engaged when
pushing or pulling the mower. The release levers are
located on each side of the rear of the unit below
the rear engine plate. See Manual Transport in the
Operation section.
8065-061
Right side, hydro release lever
23
OPERATION
Read the Safety Instructions section and the
following pages if you are unfamiliar with the machine.
Training
Zero turn mowers are far more maneuverable than
typical riding mowers due to their unique steering
capabilities.
We suggest that this section be reviewed in its entirety
prior to attempting to move the mower under its own
power. Additionally, we suggest when first operating
the mower, use a reduced throttle speed and reduced
ground speed by NOT moving control levers to the
furthest forward or reverse positions during initial
operation, or until operator becomes comfortable
with controls. We also suggest first time users, or new
users to Zero Turn mowers to become familiar with
the mower’s movement on a hard surface, such as
concrete or blacktop PRIOR to attempting to operate
on turf. Until operator becomes comfortable with
mower controls and zero turning capability, they may
damage turf due to overly aggressive maneuvers.
Steering
To move forward and backward
The direction and speed of the mower’s movements
is effected by the movement of the control lever(s)
on each side of mower. The left control lever controls
the left wheel. The right control lever controls the right
wheel.
IMPORTANT INFORMATION
When control levers are in the reverse position
they return to neutral when released. This may
cause the mower to suddenly stop.
First time users should push mower (see Manual
Transport in the Operation section) to an open, flat
area, without other people or vehicles or obstacles
nearby. To move unit under its own power, the
operator must be in the seat, start engine (see
Before Starting in the Operation section), adjust
engine speed to idle, disengage parking brake, do
not engage blades at this time, rotate control levers
inward. As long as the control levers have not been
24
moved forward or backwards, the mower will not
move. Slowly move both control levers forward slightly.
This will allow mower to start moving forward in a
straight line. Pull back on control levers to the neutral
position and mower should stop moving. Pull back
slightly on control levers, this will allow mower to start
moving backwards. Push forward on control levers to
the neutral position and mower should stop moving.
To turn to the right
While moving in a forward direction, pull the right lever
back towards the neutral position while maintaining
the position of the left lever, this will slow the rotation
of the right wheel and cause the machine to turn in
that direction.
To turn to the left
While moving in a forward direction pull the left lever
back towards the neutral position while maintaining
the position of the right lever, this will slow the rotation
of the left wheel and cause the machine to turn in that
direction.
To zero turn
While moving in a forward direction, first pull both
control levers back until the mower stops or slows
dramatically.
Then by alternating one lever slightly to the forward
position and the other in the reverse position, the
mower turns to the direction of the reverse position
lever.
OPERATION
Before Starting
•
Read the sections Safety Instructions and
Controls before starting the machine.
• Perform the daily maintenance before starting
(see maintenance schedule in the Maintenance
section).
• Check that there is sufficient fuel in the fuel tank.
• Adjust the seat to the desired position.
The following conditions must be fulfilled before the
engine can be started:
1. The blade switch for engaging the mower
blades must be depressed.
2. The parking brake must be on.
3. Both steering controls must be in the locked
(outer) neutral position.
8058-044
Activate parking brake before starting
Starting the Engine
1. Sit on the seat.
2. Raise the mower deck to the transport position by
locking the lift pedal fully forward.
3. Activate the parking brake.
8058-048
Set mower deck to the transport position
25
OPERATION
4. Disengage the mower blades by depressing the
blade switch.
8058-043
Press the control for disengaging the mower deck
5. Move the steering controls outward to the locked
(outer) neutral position.
80661-012
Place controls in neutral position
6. Move the throttle to the middle position.
80658-050
Set the throttle
26
OPERATION
7. Open the fuel tank valve.
WARNING!
Engine exhaust and certain vehicle
components contain or emit
chemicals considered to cause
cancer, birth defects or other
reproductive system damage. The
engine exhaust contains carbon
monoxide, which is an odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
8065-013
Fuel valve in the OPEN position
8. Press in and turn the ignition key to the start
position.
IMPORTANT INFORMATION
Do not run the starter for more than 5 seconds
each time. If the engine does not start, wait
about 10 seconds before retrying.
IMPORTANT INFORMATION
The Briggs & Stratton engine on this unit is
equipped with Electronic Fuel Management
(EFM). The engine choke is automatically
regulated during starting and warm up.
80658-050
Turn to the START position
9. When the engine starts, immediately release the
ignition key back to the run position.
10. Set the desired engine speed with the throttle.
Allow the engine to run at a moderate speed,
“half throttle”, for 3-5 minutes before loading it too
heavily. USE FULL THROTTLE WHEN MOWING.
8066-008
Release ignition to the RUN position
27
OPERATION
Weak Battery
WARNING!
Lead-acid batteries generate
explosive gases. Keep sparks, flame
and smoking materials away from
batteries. Always wear eye protection
when around batteries.
IMPORTANT INFORMATION
The mower is equipped with a 12-volt negative
grounded system. The other vehicle must also
be a 12-volt negative grounded system. Do not
use the mower to start other vehicles.
IMPORTANT INFORMATION
Refer to the EFM Information Sheet from the
unit literature packet for specific jump starting
instructions.
If “jumper cables” are used for emergency starting,
follow this procedure:
Jumper Cables
• Connect each end of the RED cable to the
POSITIVE (+) terminal on each battery, taking
care not to short against chassis.
• Connect one end of the BLACK cable to the
NEGATIVE (-) terminal of the fully charged battery.
• Connect the other end of the BLACK cable to a
good CHASSIS GROUND on the mower with the
discharged battery, away from the fuel tank and
battery.
To remove cables, reverse order
• Remove BLACK cable first from chassis and then
from the fully charged battery.
• Remove RED cable last from both batteries.
28
8011-642
Jumper cable connection
OPERATION
Running
1. Release the parking brake by moving the lever
downward.
NOTE: The mower is equipped with an operator
presence system. When the engine is running,
any attempt by the operator to leave the seat
without first setting the parking brake will shut
off the engine.
2. Move the steering controls to the neutral
position (N).
8058-044
Parking brake
3. Select the cutting height by setting the cutting
height pin into the desired hole. Release foot
pedal latch and lower deck to set cutting height.
4. Make sure the work area is free from objects
that could be thrown by the rotating blades.
WARNING!
Ensure that no one is near mower
when engaging blade switch.
8065-017
Cutting height selection
5. Engage the mower deck by pulling out the
blade switch.
6. Move throttle control to full throttle (rabbit
symbol).
7. The machine’s speed and direction are
continuously variable using the two steering
controls. When both controls are in the neutral
position, the machine stands still.
By moving both controls an equal amount
forward or backward, the machine moves in a
straight line forward or backward respectively.
8065-016
Engage the mower deck and move the throttle to FULL
29
OPERATION
Operating on Hills
Read the Safety Instructions Driving on Slopes in the
Safety Instructions.
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. Do
not drive across slopes.
•
•
•
IMPORTANT INFORMATION
Control levers return to neutral when released.
This may cause the mower to suddenly stop.
The slowest speed possible should be used
before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, pull drive
levers into the neutral position and push to the
outside of the unit and engage the parking brake.
80661-012
Place controls in neutral position
•
•
•
To restart movement, release the parking brake.
Pull the control levers back to the center of the
mower and press forward to regain forward
motion.
Make all turns slowly.
8058-044
Release the parking brake to restart movement
30
OPERATION
Stopping the Engine
Move the throttle to the minimum position (tortoise
symbol). If the engine has been worked hard, allow it
to idle at least 60 seconds to attain a normal operating
temperature before stopping. To prevent fouling
the spark plugs, avoid idling the engine for longer
periods.
1. Disengage the mower deck by depressing the
blade switch.
8058-046
Disengage the mower deck and move throttle to minimum
2. Raise the mower deck by pressing the foot
pedal forward to the transport position.
3. When the machine is standing still, activate the
parking brake by pulling the lever upward.
4. Move the throttle to the minimum position
(tortoise symbol) Turn the ignition key to the
stop position.
8058-048
Raise deck to transport position
5. Move the steering controls outward.
6. Remove key. To prevent unauthorized use,
always remove key when leaving the mower.
8061-012
Place controls in neutral position to stop
31
OPERATION
Mowing Tips
•
•
•
•
•
•
•
•
•
32
Observe and flag rocks and other fixed objects to
avoid collisions.
Begin with a high cutting height and reduce it
until the desired mowing result is attained. The
average lawn should be cut to 2½" (64 mm)
during the cool season and over 3" (76 mm)
during the hot months. For healthier and better
looking lawns, mow often after moderate growth.
For best cutting performance, grass over 6" (15
cm) in height should be mowed twice. Make the
first cut relatively high; the second to the desired
height.
The mowing result will be best with a high engine
speed (the blades rotate rapidly) and low speed
(the rider moves slowly). If the grass is not
too long and dense, the driving speed can be
increased without negatively affecting the mowing
result.
The finest lawns are obtained by mowing often.
The lawn becomes more even and the grass
clippings more evenly distributed over the mown
area. The total time taken is not increased as a
higher operating speed can be used without poor
mowing results.
Avoid mowing wet lawns. The mowing result is
poorer because the wheels sink into the soft lawn,
clumps build, and the grass clippings fasten
under the cowling.
Hose the mower deck underside with water after
each use. When cleaning, the mower deck shall
be raised into the transport position. Make sure
the mower is cooled and the engine is off.
Use compressed air to clean top surface of the
deck. Avoid flooding water on top surface, engine
and electrical components.
When the mulching kit is used, it is important that
the mowing interval is frequent and that the deck
is cleaned more often.
WARNING!
Clear the lawn of stones and other
objects that can be thrown out by the
blades.
8011-603b
Mowing pattern
WARNING!
Never drive the rider on terrain that
slopes more than 10 degrees. Mow
slopes up and down, never side
to side. Avoid sudden directional
changes.
OPERATION
Manual Transport
WARNING!
2
No adjustments or maintenance
should be carried out unless:
•
the engine stopped
•
the ignition key removed
•
the parking brake activated
When pushing or pulling the mower, engage the IZT
(Integrated Zeroturn Transaxle) bypass linkages. The
linkages are located on each side of the rear of the
unit below the rear engine plate.
Raise the deck to the highest (transport) position.
Pull the bypass linkages up and out of the keyhole
slots. Release the lever with the head outside the
bracket and held into the bypass setting.
To reengage the IZTs to drive, reverse the above
procedure.
1
1. IZT locked into the bypass position
2. Linkage lever, engaged
Right side, IZT linkage
8065-061
33
maintenance
Daily
MAINTENANCE
Check the parking brake
Check the engine’s oil level (every refueling)
Check the safety system
Check for fuel and oil leakages
Check/clean the engine’s cooling air intake
Check the mower deck
Check for loose hardware (screws, nuts)
Clean under the mower deck
Start the engine and blades, listen for unusual sounds
Check for damage
Thoroughly clean around the engine
Clean around belts, belt pulleys
Check the tire pressures
Check battery connections
Sharpen3)/ Replace mower blades
Clean the engine’s cooling air intake 2)
Clean the air cleaner’s pre-filter 2) (foam)
Clean the air cleaner’s filter cartridge 2) (paper filter)
Check/adjust the parking brake
Inspect muffler/spark arrestor
1)
Before
●
■
●
♦
After
■
●
●
●
♦
♦
♦
♦
●
At least
once
each
year
●
●
■
■
■
●
♦
Maintenance interval
in hours
50
250
500
●
●
●
♦
♦
♦
●
●
●
■
♦
♦
♦
●
●
●
■
■
■
●
♦
♦
♦
♦
●
●
●
■
●
♦
First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.
● = Described in this manual
♦ = Not described in this manual
■ = Refer to the engine manufacturer's manual
34
●
♦
2)
In dusty
maintenance
Daily
MAINTENANCE
Before
After
At least
once
each
year
Maintenance interval
in hours
50
250
Check/adjust throttle cable
Check the condition of belts, belt pulleys
Change the engine oil
1)
Replace the engine oil filter
Clean/replace the spark plugs
Replace the fuel filter
Replace air filter 2) (paper filter)
Check the caster wheels (every 200 hours)
Replace the air cleaner’s pre-filter 2) (foam)
Check the hydraulic oil in the oil tank
●
Change the hydraulic oil (every 500 hours)
Replace the hydraulic oil filter (every 500 hours)
●
■
■
■
●
■
●
■
■
500
■
●
■
■
●
■
●
●
●
●
●
♦
●
♦
♦
Dismantle and inspect starter 3) (every 500 hours)
Check/adjust the mower deck
Check the engine valve clearance 3)
Perform the 500-hour service 3)
1)
●
♦
♦
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.
2)
In dusty
● = Described in this manual
♦ = Not described in this manual
■ = Refer to the engine manufacturer's manual
WARNING!
Before performing any service or adjustment checklist:
•
•
•
•
•
Engage the parking brake.
Place the Blade-switch in the disengaged position.
Turn the ignition switch to “OFF” position and remove the key.
Make sure the blades and all moving parts have completely stopped.
Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug.
35
maintenance
Battery
STANDARD
Your mower is equipped with a maintenance free
battery and does not need servicing. However,
periodic charging of the battery with an automotive
type battery charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• See chart for charging times.
BATTERY
STATE
APPROXIMATE BATTERY CHARGING TIME*
TO FULL CHARGE AT 80OF / 27OC
OF
CHARGE
Maximum Rate at:
50 Amps
30 Amps
20 Amps
10 Amps
12.6V
100%
- FULL CHARGE -
12.4V
75%
20 min.
35 min.
48 min.
90 min.
12.2V
50%
45 min.
75 min.
95 min.
180 min.
12.0V
25%
65 min.
115 min.
145 min.
280 min.
11.8V
0%
85 min.
150 min.
195 min.
370 min.
*Charging time depends on battery capacity,
condition, age, temperature and efficiency of charger
WARNING!
IMPORTANT INFORMATION
Always wear eye protection when
around batteries.
Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte
is not necessary.
Cleaning battery and terminals
Corrosion and dirt on the battery and terminals can
cause the battery to “leak” power.
1. Open the terminal access doors.
2. Disconnect BLACK battery cable first, then the
RED battery cable and remove the battery from
the machine.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire
brush until shiny.
5. Coat terminals with grease or petroleum jelly
6. Reinstall battery.
Replacing battery
1. Lift seat and rotate forward.
2. Open terminal access doors
3. Using two ½" wrenches disconnect BLACK battery
cable then RED battery cable.
4. Using a 7/16 wrench, remove the bolts on either
side of the terminal guard and lift off guard.
5. Carefully remove the battery from the mower.
6. Install new battery with terminals in the same
position as the old battery.
7. Reinstall battery terminal guard.
8. First connect RED battery cable to positive (+)
battery terminal with hex bolt and hex nut.
9. Connect BLACK grounding cable to negative (-)
battery terminal with remaining hex bolt and hex
nut.
10.Close access doors.
11.Lower seat.
36
Always use two wrenches for the terminal
screws.
WARNING!
Do not short battery terminals by
allowing a wrench or any other
object to contact both terminals at
the same time. Before connecting
battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparks from
accidental grounding.
2
2
1. Terminal guard
2. Access doors
Battery cleaning and installation
1
CZ-22
maintenance
Safety System
This machine is equipped with a safety system
that prevents starting or driving under the following
conditions.
The engine can only be started when:
1. The mower deck is disengaged.
2. The steering controls are in the outer, locked
neutral position.
3. The parking brake is on.
Make daily inspections to ensure that the safety
system works by attempting to start the engine
when one of the conditions is not met. Change the
conditions and try again.
If the machine starts when one of these conditions
is not met, turn the machine off and repair the safety
system before using the machine again.
Make sure the engine stops when the park brake
is not engaged and the operator leaves the seated
position.
Check that the engine stops if the mower blades are
engaged and the driver temporarily moves off the
driver's seat.
8061-032
Conditions for starting
IMPORTANT INFORMATION
To be able to drive, the driver must sit in the
seat and release the parking brake before
the steering controls can be moved into the
neutral position, otherwise the engine will
stop.
Tire Pressures
Fill tire pressures to 15 psi / 103 kPa / 1 bar.
IMPORTANT INFORMATION
DO NOT add any type of tire liner or foam
fill material to the drive tires. Excessive
loads created by foam filled tires will cause
premature failures.
Only use O.E.M. specified tires.
Parking Brake
Visually check that no damage is found on the lever,
links, or switch belonging to the parking brake.
Perform a standstill test and check that there is
sufficient braking action.
WARNING!
Faulty adjustment results in reduced
braking ability and can cause an
accident.
IMPORTANT INFORMATION
The machine must be standing still when
applying the parking brake.
8058-044
Parking brake
37
maintenance
Deck Belt
Deck Belt Removal
Park on a level surface. Apply park brake. Lower the
deck into the lowest cutting position.
1. Remove foot plate and belt shields.
2. Using a ratchet or breaker bar with a 9/16" socket
on the spring idler bolt, relieve the tension on
the belt.
3. Remove any dirt or grass that may have
accumulated around the cutter housings and
entire deck surface.
4. Carefully roll the belt over the top of the cutter
housing pulleys.
5. Remove the belt from around the electric clutch
on the engine shaft and off the mower deck.
Deck Belt Installation
NOTE: For ease in installing the deck belt, refer to the
routing decal on the deck.
1. Wrap the deck belt around the electric clutch
pulley that is located on the engine shaft.
2. Route the belt forward between the spring
loaded and stationary pulleys.
3. Place belt around spring loaded idler pulley.
4. Wrap the belt around the stationary idler pulley
and around the mandrel housings.
5. Push inward on the idler arm and carefully
route belt over stationary idler pulley. Once belt
is properly routed, slowly release idler arm to
tension belt.
6. Check that there are not twists in the belt and
that the routing matches the routing decal.
7. Replace belt shields on both mandrel housings
and secure with fasteners.
38
8058-063
Slackening the belt tensioner
1
3
7
2
4
6
5
8058-061
Belt routing, deck belt
maintenance
Pump Belt
The belts are not adjustable. Replace belts if they
begin to slip from wear.
Replacing Pump Belt
Park the mower on a level surface. Engage the
parking brake.
Belt Removal
From the top side of the deck:
1. Remove the deck belt (see Deck Belt Removal
in this section of the manual).
2. Tilt seat forward to access fan covers. Remove
both fan covers.
From the underside of the mower:
3. Remove clutch stop to access the belt.
4. With a ½" breaker bar and using the square
opening in the pump idler arm, shift the arm to
create slack in the belt.
5. With the idler arm in the slack position, slip a
screwdriver, clevis pin or similar into the 3/8" hole
in the plate that sits between the two fan covers.
This will keep the idler in the extended position
and allow removal of the breaker bar.
6. Remove belt from the engine and pump pulleys
over the top of the fans.
Belt Installation
1. If the pump is not locked in the extended
position, repeat Steps 4 and 5 from the above
instructions.
2. Slip the belt over the fans and route it between
the idler pulleys.
3. Place the belt over the right and left idler
pulleys.
4. Place the belt on the engine pulley.
5. Use the breaker bar to hold the tension off the
belt while removing the implement used as a
brace in the plate.
6. Replace and secure clutch stop.
7. Reinstall the fan shields.
8. Reinstall the deck belt. (See Deck Belt
Installation in this section of the manual).
V-belts
Check every 100 hours of operation. Check for severe
cracking and large nicks.
NOTE: The belt will show some small cracks in normal
operation.
8058-064
Remove fan covers
3
1
2
1. Electric clutch
2. Idler arm release placement
3. Clutch stop
Pump belt removal
8058-060
39
maintenance
Cutting Blades
To attain the best mowing effect, it is important that
the blades are well sharpened and not damaged.
Bent or cracked blades or blades with large nicks
should be replaced.
Blades damaged from hitting obstacles that result
in a breakdown should be replaced. The service
workshop should decide whether the blade can be
repaired/ground or must be replaced. Balance the
blades after sharpening.
Check the blade mounts.
Blade Replacement
IMPORTANT INFORMATION
The sharpening of blades should be carried
out by an authorized service workshop.
WARNING!
Blades are sharp. Protect your hands
with gloves and/or wrap blades with
a heavy cloth when handling.
3
2
1. Remove blade bolt by turning counterclockwise.
2. Install new or re-sharpened blade with stamped
“GRASS SIDE” facing towards ground/grass
(down) or “THIS SIDE UP” facing deck and
cutter housing.
3. Install and tighten blade bolt securely.
4. Torque blade bolt to 45-55 ft-lbs (60-75 Nm).
1
1. Blade
2. Blade bolt (special)
3. Cutter housing
Blade attachment
IMPORTANT INFORMATION
Special blade bolt is heat treated.
Replace with a Husqvarna bolt if required.
Do not use lower grade hardware than
specified.
WARNING!
Before performing any service or adjustment checklist:
1. 2. 3. 4. 5. 40
Engage the parking brake.
Place the Blade switch in the disengaged position.
Turn ignition switch to “OFF” position and remove the key.
Make sure the blades and all moving parts have completely stopped.
Disconnect the spark plug wire from all spark plugs and place the wire where it cannot
come in contact with the plug.
maintenance
Adjusting the Mower Deck
Check the tire pressure before adjustment of the
mower deck. See Tire Pressures in Maintenance
section. Faulty mower deck adjustments will cause an
uneven mowing result.
Leveling deck
Adjust the deck while the mower is on a level
surface. Make sure the tires are inflated to the correct
pressure. See Technical Data / Transmission. If tires
are under or over inflated, you cannot properly adjust
your deck.
Four slots control the height and pitch of the mower
deck. The deck should be adjusted slightly higher in
the rear.
NOTE: To insure accuracy of leveling procedure,
mower deck drive belt must be installed prior to
leveling deck.
1. Wear heavy gloves. Turn each outer blade tip to
align with the deck or in a side-to-side manner.
2. Measure from the floor surface up to the bottom
of the blade tip on the discharge side of the
mower deck. Retain this measurement. Move to
the opposite side, check that measurement is
the same. If adjustment is required, loosen the
locknut and move mounting bolt up or down in
slot until both side-to-side measurements are
equal. Retain measurement.
3. Turn both outer blades to align with the deck in
front-to-rear manner. Reposition rear mounting
bolts up or down until rear of mower deck is
positioned level to 1/8" higher in the rear than the
side-to-side measurement.
4. Confirm measurements once again. Blade tips
should be level in a side-to-side manner. In the
rear, blade tips should be level to 1/8" higher
than side-to-side measurement. In the front,
blade tips should be level to 1/8" lower than sideto-side measurement.
NOTE: This will place the mower deck in a base
measurement position. Additional adjustment may be
required to achieve desired cut for the type of grass
or conditions being mowed.
3
1
2
4
1. Front lift arm
2. Chain
3. Rear lift arm
4. Slotted deck hanger plates
Leveling the mower deck
8011-601-3
41
maintenance
Anti-scalp rollers
Anti-scalp rollers are properly adjusted when they are
just slightly off of the ground when the deck is at the
desired cutting height in the operating position. Antiscalp rollers then keep the deck in the proper position
to help prevent scalping in most terrain conditions.
IMPORTANT INFORMATION
Adjust anti-scalp rollers with the mower on a
flat level surface.
Anti-scalp rollers can be set in three positions:
• Upper position 1½ to 3" (38 to 76 mm) grass.
• Middle position 3" to 4½" (76 to 114 mm) grass.
• Lower position 4½" to 6" (114 to 152 mm) grass.
The rollers should be approximately ¼" (6.5 mm) from
ground. Do not adjust the rollers to support the deck.
IMPORTANT INFORMATION
The anti-scalp rollers must not be used for
gauge wheels or the roller and deck may be
damaged.
42
8058-054
Anti-scalp rollers
maintenance
Caster Wheels
Check every 200 hours. Check that wheels rotate
freely.
IMPORTANT INFORMATION
DO NOT add any type of tire liner or foam fill
material to the tires. Excessive loads created
by foam tires will cause premature failures.
Use only O.E.M. specified tires.
Removal and Installation
Remove nut and caster bolt. Pull the wheel out of the
fork.
To reInstall, reverse the order. Tighten caster bolt.
If wheels do not rotate freely, take the unit to the
dealer for service.
8058-055
Caster wheel
Hardware
Check daily. Inspect the entire machine for loose or
missing hardware.
Cleaning
Use protective glasses when
cleaning and washing.
Regular cleaning and washing, especially under the
mower deck, will increase the machine’s life-span.
Make it a habit to clean the machine directly after use
(after it is cooled), before the dirt sticks.
Do not spray water on the top of the mower deck. Use
compressed air to clean the top side of mower deck.
Regularly clean deck and underside of the deck with
normal water pressure. Do not use a high pressure
washer or steam cleaner. Avoid spraying engine and
electrical components with water.
Do not rinse hot surfaces with cold water. Let unit cool
before washing.
43
LUBRICATION
Lubrication Schedule
8058-056
12/12 Every year
1/52 Every Week
1/365 Every day
Lubricate with grease gun
Level check
Oil change
Filter change
* Change hydraulic drive filters.
p See Engine Manufacturer's manual
General
Remove the ignition key to prevent unintentional
movements during lubrication.
When lubricating with an oil can, it must be filled with
engine oil.
When lubricating with grease, unless otherwise stated,
use high grade molybdenum disulphide grease.
For daily use, the machine should be lubricated twice
weekly.
44
Wipe away excess grease after lubrication.
It is important to avoid getting lubricant on the belts
or the drive surfaces on the belt pulleys. Should this
happen, attempt to clean them with spirits. If the belt
continues to slip after cleaning, it must be replaced.
Gasoline or other petroleum products must not be
used to clean belts.
LUBRICATION
Wheel and Deck Zerks
Use only good quality bearing grease.
Grease from well-known brand names (petrochemical
companies, etc.) usually maintains a good quality.
Front Wheel Mount
Lubricate with a grease gun until the grease is forced
out.
Front Wheel Bearings
Lubricate 3-4 strokes with a grease gun on each set of
wheel bearings.
8058-057
Lubricating front wheels
Deck Spindles
Lower the cutting deck completely.
If a grease gun without rubber hose is used, the foot
plate must be removed.
Lubricate with a grease gun, 2-3 strokes per spindle.
8058-058
Deck spindle
45
LUBRICATION
Transaxle (Transmission) Fluid Change
This transaxle is designed with an external filter for
ease of maintenance. To ensure constant fluid quality
levels and longer life, an oil filter change interval of
every 200 hours is recommended.
The following procedure is performed with the
transaxles installed in the mower and the mower on
level ground. Apply the pump release valve for each
transaxle and set the parking brake.
1. Remove the three ¼" filter guard screws and filter
guard. Clean any loose debris from around the
perimeter of the filter. See illustration.
2. Place an oil drain pan (12" or more diameter and
8 qt. capacity is optimal) beneath the oil filter.
Remove the oil filter from the transaxle.
10. Fill with 20W50 motor oil until oil just appears
at the bottom of each transaxles’ top port
(approximately 2 quarts per transaxle, 4 quarts
total). Install the top port plug into each transaxle
as the oil level reaches the port.
11. Install and torque the top port plugs to 180 in./lbs.
12. Continue to fill the transaxles through the
expansion tank until the “Full Cold” line is reached
(this will take approximately 23 additional ounces).
13. Reinstall the expansion tank cap by hand. Be
careful to not overtighten.
14. Proceed to the purge procedure.
Drain old oil filters of all free-flowing oil prior
to disposal. Place used oil in appropriate
containers and dispose of it in accordance
with laws in your area.
3. After the oil has drained, wipe the filter base
surface and apply a film of new oil to the gasket of
the replacement filter.
4. Install the new filter by hand, turning it threequarters to one full turn after the filter gasket
contacts the filter base surface.
5. Reinstall the filter guard. Torque screws to
65 in/lbs. each.
6. Repeat steps on the opposite side.
7. Drain old oil filters of all free flowing oil prior to
disposal. Place used oil in appropriate containers
and dispose of it in accordance with laws in your
area.
8. Remove the top port plug (see illustration) from
the left side and right side of the transaxles prior
to filling with oil. This will allow the transaxles to
vent during oil fill.
9. Remove the cap from the transaxles’ expansion
tank located on the vehicle frame.
46
2
3
1
1. Filter guard
2. Transaxle filter
3. Top port plug
ZT-3400 filter change
8019-010
LUBRICATION
Purging Procedures
Due to the effects air has on efficiency in hydrostatic
drive applications, it is critical to purge the system.
These purge procedures should be implemented
any time a hydrostatic system has been opened to
facilitate maintenance or any additional oil has been
added to the system.
Resulting symptoms in hydrostatic systems may be:
• Noisy operation.
• Lack of power or drive after short term operation.
• High operation temperature and excessive
expansion of oil.
• Shortened component life.
Before starting, make sure the oil tank is at the proper
oil level. If not, fill to the specifications outlined above.
The following procedures are best performed with the
vehicle drive wheels off the ground, then repeated
under normal operating conditions.
1. Disengage the brake if activated.
2. With the bypass valve open and the engine
running at fast idle, slowly move the directional
control in both forward and reverse directions (5
or 6 times). As air is purged from the unit, the oil
level will drop.
3. With the bypass valve closed and the engine
running, slowly move the directional control
in both forward and reverse directions (5 to
6 times). Check the oil level and add oil as
required after stopping the engine.
4. It may be necessary to repeat Steps 2 and 3
until all the air is completely purged from the
system. When the hydraulic drive operates
at normal noise levels and moves smoothly
forward and reverse at normal speeds, the
hydraulic drive is considered purged.
5. After the vehicle has been used two times, the
oil level should be checked while the oil is cold
and adjusted accordingly.
47
troubleshooting guide
Problem
Cause
Engine will not start.
•
Blade switch is engaged.
•
Steering controls are not locked in the neutral
position.
•
Parking brake is not activated.
•
Battery is dead.
•
Contamination in the carburetor or fuel line.
•
Fuel supply is closed.
•
Clogged fuel filter or fuel line.
•
Faulty ignition system.
•
Dead battery.
•
Poor contacts on the battery terminal cable
connections.
•
Fuse blown.
•
Ignition system faulty.
•
Fault in the starter safety circuit. See Safety
System in the Maintenance section
•
Faulty carburetor.
•
Clogged fuel filter or jet.
•
Clogged ventilation valve on the fuel cap.
•
Fuel tank nearly empty.
•
Fouled spark plug.
•
Spark plug is loose.
•
Rich fuel mixture or fuel-air mixture.
•
Wrong fuel type.
•
Water in the fuel.
•
Clogged air filter.
•
Clogged air filter.
•
Fouled spark plugs.
•
Carburetor incorrectly adjusted.
Starter does not turn the engine over.
Engine runs rough.
Engine seems weak.
48
troubleshooting guide
Problem
Cause
Machine vibrates.
•
Blades are loose.
•
Blades are incorrectly balanced.
•Engine is loose.
Engine overheats.
•
Clogged air intake or cooling fins.
•Engine overloaded.
•
Poor ventilation around engine.
•
Defective engine speed regulator.
•Too little or no oil in the engine.
Battery not charging.
Machine moves slowly, unevenly, or not at all.
Mower deck not engaging.
•
Fouled spark plug.
•
Poor contact with battery terminal cable
connectors.
•
Charging lead is disconnected.
•
Fault in engine charging system.
•
Parking brake on.
•
Bypass valve on pump open.
•
Drive belt for the transmission gears slack or has
come off.
•
Air in hydraulic system.
•
Drive belt for the mower deck has come loose.
•
Contact for the electromagnetic coupling has
loosened.
•The blade switch is faulty or has come loose, from
the cable contact.
•The fuse has blown.
Hydraulic drive leaks oil.
Uneven mowing results.
•
Damaged seals, housing, or gaskets.
•
Air trapped in hydraulic system.
•
Unequal tire pressure on the left and right sides.
•
Bent blades.
•
Suspension for the mower deck is uneven.
•
Blades are dull.
•
Driving speed too high.
•The grass is too long.
•
Grass collected under the mower deck.
49
STORAGE
Winter Storage
At the end of the mowing season, the machine should
be readied for storage (or if it will not be in use for
longer than 30 days).
Fuel allowed to stand for long periods of time (30 days
or more) can leave sticky residues that can plug the
carburetor and disrupt engine function.
Fuel stabilizers are an acceptable option as regards
to the sticky residues that can occur during storage.
Add stabilizer to the fuel in the tank or in the storage
container. Always use the mixing ratios specified by
the manufacturer of the stabilizer. Run the engine for
at least 10 minutes after adding the stabilizer so that
it reaches the carburetor. Do not empty the fuel tank
and the carburetor if a stabilizer has been added.
WARNING!
Never store an engine with fuel
in the tank indoors or in poorly
ventilated spaces where fuel vapor
can come in contact with open
flames, sparks, or a pilot light such
as in a boiler, hot water tank, clothes
drier, etc. Handle the fuel with care.
It is very flammable and can cause
serious personal injury and property
damage. Drain the fuel into an
approved container outdoors and
far away from open flame. Never
use gasoline for cleaning. Use
a degreaser and warm water.
50
To ready the machine for storage, follow these steps:
1. Thoroughly clean the machine, especially under
the mower deck. Touch up damage to the paint
and spray a thin layer of oil on the underside of
the mower deck to avoid corrosion.
2. Inspect the machine for worn or damaged parts
and tighten any nuts or screws that may have
become loose.
3. Change the engine oil; dispose of properly.
4. Empty the fuel tanks or add a fuel stabilizer. Start
the engine and allow it to run until the carburetor
is drained of fuel or the stabilizer has reached the
carburetor.
5. Remove the spark plug and pour about a
tablespoon of engine oil into the cylinder. Turn
over the engine so that the oil is evenly distributed
and then refit the spark plug.
6. Lubricate all grease zerks, joints, and axles.
7. Remove the battery. Clean, charge, and store the
battery in a cool place, but protect it from direct
cold.
8. Store the machine in a clean, dry place and cover
it for extra protection.
Service
When ordering spare parts, please specify the
purchase year, model, type, and serial number.
Always use genuine Husqvarna spare parts.
An annual check-up at an authorized service
workshop is a good way to ensure that the machine
performs its best the following season.
LEFT MOTION
CONTROL LEVER
RIGHT MOTION
CONTROL LEVER
YEL
YEL
BLU
SEAT
SW.
T-6
T-1
TIMER
T-2
YEL
YEL
BLK
WHT
BRN
BRAKE
SWITCH
GRN
ELECTRIC
CLUTCH
T-4
T-3
T-5
BRN/WHT BLK
BRN
BRN
YEL
SOLENOID
BLK
ENGINE
GROUND
BLK
PTO
SWITCH
WHT
GRN
BLU
BLK
GRN
BLK
7.5 AMP
PUR
PUR
BRN
PUR
GRN
WHT
GRY
TO
ENGINE
PIGTAIL
L
M
S
B
A
Y
BLK
YEL/RED
RED
20 AMP
ACCESSORY
OUTLET
RED/BLK
RED/BLK
BLK
G
HOURMETER
PUR
PUR
YEL
NOTES:
1. SEAT UNOCCUPIED
2. BRAKE SWITCH IN OFF POSITION
3. MOTION CONTROL LEVERS OUT
4. PTO IN OFF POSITION
WIRING DIAGRAM
51
TECHNICAL DATA
MZ5225ZT / 966690501
MZ6128 ZT / 966613101
Kohler 1)
Briggs & Stratton 1)
Engine
Manufacturer
Type
Courage Pro
ELS
25 HP 2)
28 HP 2)
Pressure w/ Oil Filter
Pressure w/ Oil Filter
Min 87 octane unleaded (Max ethyl
alcohol 10%, Max MTBE 15%)
Min 87 octane unleaded (Max ethyl
alcohol 10%, Max MTBE 15%)
5 gallons / 9 liters
5 gallons / 9 liters
Air cooled
Air cooled
12v 15 amp @ 3600 rpm
12v 15 amp @ 3600 rpm
Electric
Electric
Power
Lubrication
Fuel
Fuel tanks capacity
Cooling
Alternator
Starter
Transmission
Transmission
ZT-3400 Hydro Gear
ZT-3400 Hydro Gear
Dual levers, foam gripped
Dual levers, foam gripped
Speed forward
0-9 mph - 0-17.7 Km/h
0-9 mph - 0-17.7 Km/h
Speed reverse
0-5 mph - 0-9.7 Km/h
0-5 mph - 0-9.7 Km/h
Mechanical parking brake
Mechanical parking brake
Speed and direction controls
Brakes
Front caster tires, smooth tread
13 x 6.5
13 x 6.5
23 x 10.50 4 ply
23 x 10.50 4 ply
15 PSI / 103 kPa / 1 bar
15 PSI / 103 kPa / 1 bar
Rear tires, turf pneumatic
Tire pressures
1)
See the Engine Manufacturer's manual for engine
specifications.
2)
The power rating of the engines indicated is the average
net power output (at specified rpm) of a typical production
engine for the engine model measured to SAE standard
J1349/ISO1585. Mass production engines may differ from this
value. Actual power output for the engine installed in the final
machine will depend on the operating speed, environmental
conditions and other variables.
52
TECHNICAL DATA
MZ5225ZT / 966690501
MZ6128 ZT / 966613101
Frame
Cutting Width
52" (155 cm)
61" (155 cm)
Cutting Height
1"-4½" (2.5-11.4 cm)
1"-4½" (2.5-11.4 cm)
Uncut Circle
0
0
Number of Blades
3
3
18" / 46 cm
21" / 53.3 cm
Nose Roller
Yes
Yes
Sprung Seat
Blade Length
Suspension
Suspension
Hinged Arm Rests
Yes
Yes
Hour Meter
Yes
Yes
Blade Engagement
200 ft-lb Warner Clutch
200 ft-lb Warner Clutch
Deck Construction
11 gauge fabricated
11 gauge fabricated
Productivity
3.3 acres/h / 13,355 m2/h
4 acres/h / 16,187 m2/h
760 lbs / 345 kg
770 lbs / 349 kg
Base Machine Length
75½" / 192 cm
75½" / 192 cm
Base Machine Height
42" / 107 cm
42" / 107 cm
Dimension
Weight
Base Machine Width
49" / 125 cm
49" / 125 cm
Overall Width, Chute Up
53¼" / 135 cm
62¼" / 158 cm
67" / 170 cm
76" / 193 cm
Overall Width, Chute Down
53
TECHNICAL DATA
Torque Specifications
Hex Head Cap Screws
The torque values shown should be used as a general guideline when specific torque values are not given.
U.S. Standard Hardware
Shank Size (Diameter in inches, fine or coarse thread)
Grade
SAE Grade 5
SAE Grade 8
Flangelock Screw
w/Flangelock Nut
Size
ft./lbs
Nm
ft./lbs
Nm
ft./lbs
Nm
¼
9
12
13
18
/16
18
24
28
38
24
33
/8
31
42
46
62
40
54
/16
50
68
75
108
½
75
102
115
156
/16
110
150
165
224
/8
150
203
225
305
¾
250
339
370
502
/8
378
513
591
801
1 /8
782
1060
1410
1912
5
3
7
9
5
7
1
** Grade 5 - Minimum commercial quality (lower quality not recommended)
Metric Standard Hardware
Shank Size (Diameter in millimeters, fine or coarse thread)
Grade
54
Grade 8.8
Grade 10.9
Grade 12.9
Size
ft./lbs
Nm
ft./lbs
Nm
ft./lbs
Nm
M4
1.5
2
2.2
3
2.7
3.6
M5
3
4
4.5
6
5.2
7
M6
5.2
7
7.5
10
8.2
11
M7
8.2
11
12
16
15
20
M8
13.5
18
18.8
25
21.8
29
M10
24
32
35.2
47
43.5
58
M12
43.5
58
62.2
83
75
100
M14
70.5
94
100
133
119
159
M16
108
144
147
196
176
235
M18
142
190
202
269
242
323
M20
195
260
275
366
330
440
M22
276
368
390
520
471
628
M24
353
470
498
664
596
794
M27
530
707
474
996
904
1205
conformity certificates
USA requirements
Labels are placed on the engine and/or in the engine
compartment stating that the machine will fulfill the
requirements. This is also applicable to special
requirements for any of the states, (California emission
rules etc.). Do not remove any of these labels.
Certificates can also be supplied with the machine at
delivery or written in the Engine manual. Take care of
these valuable documents.
55
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
Delivery Service
Charge the battery.
Adjust the tire pressure of all wheels to 15 PSI (1 bar).
Mount the steering controls in the normal position.
Connect the contact box to the cable for the seat’s safety switch.
Check that the right amount of oil is in the engine.
Adjust the position of the steering controls.
Fill with fuel and open the fuel shut off valve.
Start the engine.
Check that there is drive to both wheels.
Check the mower deck adjustment.
Check:
Safety switch for the parking brake.
Safety switch for the mower deck.
Safety switch in the seat.
Safety switch in the steering controls.
Parking brake functionality.
Driving forward.
Driving backward.
Engaging the blades.
Check engine high idle speed
Inform the customer about:
Need and advantages of following the service schedule.
Need and advantages of leaving the machine for service.
Effects of service and maintaining a service journal
on the machine’s resale value.
Application areas for mulching.
Fill in the sales papers, etc.
56
Delivery service has
been carried out.
No remaining notes.
Certified:
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
After 10 hours
Change the engine oil.
Check hydraulic oil level.
Inspect hydraulic hoses.
Inspect hydraulic belt
Inspect hydraulic filter.
Check neutral position.
Check safety system.
Check seat belt.
Check fuel system for leaks.
Inspect safety guards and shields.
Check brake adjustment.
57
SERVICE JOURNAL
Action
Daily Service
Clean debris from mower.
Check engine oil level.
Check the tire pressures.
Check underside of deck.
Inspect deck pulleys.
Check/clean the engine’s cooling air intake.
Check safety system.
Check seat belt.
Check fuel system for leaks.
Inspect safety guards and shields.
Check brake adjustment.
58
Date, mtr reading,
stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
25-Hour Service
Check the fuel pump’s air filter.
Sharpen/Replace mower blades if required.
Check the tire pressures.
Check battery with cables.
Lubricate according to lubrication chart.
Check/clean the engine’s cooling air intake.
Clean the air cleaner’s pre-filter (foam).
59
SERVICE JOURNAL
Action
100-Hour Service
Grease fittings (caster pivots and caster wheels)
Inspect dampeners
Inspect frame
Inspect throttle cable
Inspect hardware
Check the tire pressures
Change the engine oil and filter
Change air filter
Inspect spark plug
Inspect fuel filter
Check engine RPM
Clean underside of deck
Check blade pitch
Grease blade spindles
Inspect spindle bearings
Inspect deck belt and blades
Inspect idler arm bearings
Inspect deck idler pulleys
Check hydraulic oil level
Inspect hydraulic filter
Inspect hydraulic drive belt
Inspect hydraulic hoses
Check neutral position
Inspect battery connections
Check safety system
Check seat belt
Check fuel system for leaks
Inspect safety guards and shields
Check brake adjustment
60
Date, mtr reading,
stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
300-Hour Service
Grease fittings (caster pivots and caster wheels)
Inspect dampeners
Inspect frame
Inspect throttle cable
Inspect hardware
Check the tire pressures
Change the engine oil and filter
Change air filter
Inspect spark plug
Inspect fuel filter
Check engine RPM
Clean underside of deck
Check blade pitch
Grease blade spindles
Inspect spindle bearings
Inspect deck belt and blades
Inspect idler arm bearings
Inspect deck idler pulleys
Change hydraulic oil
Change hydraulic filter
Replace hydraulic drive belt
Inspect hydraulic hoses
Check neutral position
Inspect battery connections
Load test battery
Clean electrical connections
Inspect the clutch
Check safety system
Check seat belt
Check fuel system for leaks
Inspect safety guards and shields
Check brake adjustment
61
SERVICE JOURNAL
Action
At least once each year
Clean the engine’s cooling air intake.
Replace the air cleaner’s pre-filter (foam).
Replace the air filter’s paper cartridge.
Change the engine oil.
Replace the engine oil filter
Check/adjust the cutting height
Check/adjust the parking brake
Clean/Change the spark plugs
Inspect spark plug
Check the engine valve clearance
62
Date, mtr reading,
stamp, sign
P/N 115 390127R1
08/31/10
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