cj450pn technical document-2206a-e13tag3
CJ450PN
Diesel Generator
CUKUROVA GENERATOR SYSTEMS
1500 Rpm, 50Hz, 400V
Perkins 2206A-E13TAG3 diesel engine
Newage/Stamford HCI444F alternator
Standard Generator Features
AMF, Automatic mains failure unit
Heavy duty type, 6 cylinder, water cooled engine
50°C tropical type radiator
Starter motor
Lead acid battery
Charging alternator
Battery charge redressor
Heavy duty, brushless type alternator
Base frame with anti-vibration units
Industrial type silencers
Flexible exhaust compensator
Block water heater unit
Control panel with digital-automatic main control module
Fan, fan drive, charging alternator drive and all rotating parts
covered
Radiator matrix covered by metal mesh against the
mechanical damages
Fabricated and welded steel base frame
Anti-vibration mountings
Engine and alternator manufacturer test reports
Factory load, performance and function tests
Optional Features
Automatic load transfer panel
ISO
ISO9001:2000
9001:2000
Cukurova is a fully accrediated
ISO 9001:2000 company
Automatic syncronization and power sharing systems
Soundproof canopy
Container type enclosers
Road trailer
Job-site trailer
Protection circuit breaker
Air start
Remote type radiator
Base fuel tank
This generator is available with
CE certification
External type fuel tank
Automatic fuel transfer system
Residential silencer
Model
Cukurova is accrediated with
CJ450PN
Standby
Prime
kVA
kW
kVA
kW
450
360
400
320
Gost certification
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ450PN Technical Data Sheet 061130 - Page1
CUKUROVA Diesel Generator
engine
APPLICATION DATA
Perkins 2206A-E13TAG3 Engine
Standard Features
Model
Standby kW
Prime kW
Gross
Net
Gross
Net
412.5
392.3
368.4
348.9
Economic power
Mechanically operated unit fuel injectors with electronic control combined
2206A-E13TAG3
with carefully matched turbocharging, give excellent fuel atomisation and
combustion with optimum economy.
Low emissions result from electronically controlled fuel injection.
Lubricating System
Type
Reliable power
Developed and tested using the latest engineering techniques and finite
element analysis for high reliability.
Pressurized
Capacity, Liters
40
Lub oil pressure (min), kPa
270
Wet sump with filler and dipstick
Low oil usage and low wear rates.
High compression ratio ensures clean rapid starting in all conditions.
Full-flow replaceable ‘Ecoplus’ filter
Oil cooler integral with filter header
Compact and efficient power
Exceptional power to weight ratio and compact size give optimum power
Fuel System
density for ease of installation and more cost effective transportation.
Designed to provide excellent service access for ease of maintenance.
Standards
Type of injection system
MEUI
Fuel injecter
MEUI
Delivery/hour at 1500rev/min, Liters
480
Governor type
Electronic, governing to ISO 8528-5
class G2
UK MOD, ISO 8528/1, ISO 3046/1:1986, BS 5514/1, DIN 6271
BS 2869: Part 2 1998 Class A2 or BSEN590 or ASTM D975 Class 1D and 2D.
Mechanically actuated electronically controlled unit fuel injectors with full
authority electronic control
Replaceable ‘Ecoplus’ fuel filter elements with primary filter/water separator
Fuel cooler
Technical Specifications
Electrical System
Manufacturer
PERKINS
Alternator
Model
2206A-E13TAG3
Starter motor (DC)
24 Volt
Type
4 cycle, water-cooled, diesel engine
Starter motor power
7.8 kW
24 Volt
Number of cylinders
6
ECM mounted on engine with wiring looms and sensors
Cylinder arrangement
Vertical in-line
3 level engine protection system
Displacement, Liters
12.5
Bore X Stroke, mm
130 x 157
Compression Ratio
16.3:1
Combustion System
Direct injection
Aspiration
Turbocharged, air-to-air charge cooling
Rotation
Anti-clockwise viewed from flywheel
Gross engine power, kWb
412.5
Fan Power, kWm
BMEP gross, kPa
Combustion air flow, m³ / min
26.4
Fuel Consumption
liters per hour
%110 Load
89 L
%100 Load
81 L
14
%75 Load
62 L
2637
%50 Load
42 L
%110 Load
196 g/kWh
%100 Load
197 g/kWh
%75 Load
199 g/kWh
%50 Load
202 g/kWh
Exhaust gas temp.(after turbo), °C
630
Exhaust gas flow (after turbo),m³ / min
72.5
Cooling System
grams per kWh
Optional Equipments
110 volt/240 volt immersion heater
Type
Tropical, heavy duty type
Additional speed sensor
Ambient temperature, °C
50
Temperature and pressure sensors for gauges
Engine+Radiator coolant cap., Liters
51.4
Air filter rain hood
Jacket coolant flow, Liters / sec
5.2
Twin starters/facility for second starter
Cooling min airflow, m³ / min
654 (at 50°C)
Tool kit
Gear-driven circulating pump
Mounted belt-driven pusher fan
Radiator incorporating air-to-air charge cooler, (supplied loose)
System designed for ambients up to 50ºC
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ450PN Technical Data Sheet 061130 - Page2
alternator
Newage/Stamford HCI444F Alternator
Standard Features
Model
Standby
Prime
kVA
kW
kVA
kW
450
360
400
320
Winding&Electrical Performance
All generator stators are wound to 2/3 pitch.This eliminates triplen (3rd, 9th,
HCI444F
15th...) harmonics on the voltage waveform and is found to be the optimum
design for trouble-free supply of non-linear loads.The 2/3 pitch design avoids
excessive neutral currents sometimes seen with higher winding pitches,
Technical Specifications
when in parallel with the mains.A fully connected damper winding reduces
oscillations during paralelling.This winding, with the 2/3 pitch and carefully
Manufacturer
NEWAGE / STAMFORD
selected pole and tooth designs, ensures very low waveform distortion.
Model
HCI444F
Type
4-Poles, Rotating Field, Brushless
SX440 AVR
Standby power at rated voltage, kVA
450
With this self-excited system the main stator provides power via the Automatic
Efficiency, %
%92.8
Voltage Regulator (AVR) to the exciter stator. The high efficiency semi-
Power factor
0.8
conductors of the AVR ensure positive build-up from initial low levels of
Phase
3
residual voltage.
Frequency, Hz
50
The exciter rotor output is fed to the main rotor through a three-phase full-wave
Speed, Rpm
1500
bridge rectifier. The rectifier is protected by a surge suppressor against surges
Voltage, V
380/415
caused, for example, by short circuit or out-of-phase paralleling.
Excitation
Self excited
The SX440 will support a range of electronic accessories, including a 'droop'
Stator windings
2/3 Pitch factor
Current Transformer (CT) to permit parallel operation with other ac generators.
Regulation
AVR, Automatic Voltage Regulator
If 3-phase sensing is required with the self-excited system, the SX421 AVR
Voltage Regulator
SX440
must be used.
Voltage Regulation, %
±1
R.F.I Suppression
BS EN 61000-6-2 & BS EN 61000-6-4
VDE0875G, VDE 0875N
Terminals&Terminal Box
Standard generators are 3-phase reconnectable with 12 ends brought out to
Waveform distortion
the terminals, Which are mounted on a cover at the non-drive end of the
No Load <1.5% Non distorting balanced
linear load<5.0%
generator. A sheet steel terminal box contains the AVR and provides ample
Rotor
Dynamic balanced
space for the customers wiring and gland arrangements.It has removable
Overspeed, Rpm
2250
panels for easy access.
Short circuit current
< 300%
TIF
Less than 50
Shaft&Keys
Insultion class
H
All generator rotors are dynamically balanced to better than BS6861:Part 1
Construction
Single bearing, direct coupled
Grade 2.5 for minimum vibration in operation. Two bearing generators are
Coupling
Flexible
balanced with a half key.
Stator winding
Double layer concentric
Connection
WYE
Insulation / Impregnation
Protection class
IP23
The insulation system is class 'H'
Cooling air volume,m³ / sec
0.8
All wound components are impregnated with materials and processes
designed specifically to provide the high build required for static windings and
the high mechanical strength required for rotating components.
Standards
Optional Equipment
Newage Stamford industrial generators meet the requirements of BS EN
60034 and the relevent section of other international standards such as
BS5000,VDE0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359
Other standards and certifications can be considered on request
Optional Permanent Magnet Generator (PMG) provides an isolated power
supply to the excitation control system
Anti Condensation Heaters
Air Filters
Quaility Assurance
Temperature Indication RTD’s
Generators are manufactured using production procedures having a quaility
Winding Protection Thermistors
assurance level to BS EN ISO 9001.
Quadrature Droop kit for Parallel Operation
SX421 AVR with 3 Phase Sensing and improved Regulation 0.5%
MX341 (PMG) 1% Regulation with 2 Phase Sensing
MX321 (PMG) with 3 Phase Sensing and improved Regulation 0.5%
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ450PN Technical Data Sheet 061130 - Page3
control panel
CJ450PN
Control Panel
Standard Equipments
O
Input Functions display on LCD
I
Generator Volts
Volts L1-N, L2-N, L3-N
Generator Volts
Volts L1-L2, L2-L3, L3-L1
Generator Amps
Amps L1, L2, L3
Generator Frequency
Hz
Mains Volts
Volts L1-N, L2-N, L3-N
Mains Volts
Volts L1-L2, L2-L3, L3-L1
Mains Frequency
Hz
Engine Speed
RPM
Plant Battery Volts
Volts
Engine Hours Run
Hour
Generator total power
kVA L1, L2, L3,total
Generator total power
kW
Generator power factor
Cosφ L1, L2, L3,total
Deeapse 5220 digital automatic control module
Optional Input Functions
Hourmeter
Engine Oil pressure
kPa
Voltmeter
Fuel level
%
Voltmeter commutator
Engine Temperature
°C
L1, L2, L3,total
Ampermeter
Ampermeter commutator
Alarm Channels
Emergency stop button
Under/over generator voltage
Over-current
Deepsea 5220 Control Module
Under/over generator frequency
Description
Under/over speed
Charge fail
The model 5220 is an Automatic Mains Failure Control module.
Emergency stop
The modul is used to monitor a mains supply and automaticlly start a
Low oil pressure
standby generator set.
The module also provides indication of operational status and fault conditions
High engine temperature
Fail to start
automaticly shutting down the genset and indicating failures by means of an
Low/high DC battery voltage
LCD display, and appropriate flashing LED on the front panel.
Reverse power
Selected timers and alarms can be altered by the user from the front panel.
Alterations to the system are made using the 810 interface and a PC. This
interface also provides real time diagnostic facilities
Generator phase rotation error
Generator short-circuit protection
Loss of speed sensing signal
Mains out of limits
Specifications
240mm x 172mm dimensions
70mm x 40mm dimensions, 4 segment grafical LCD monitor
Environmental Testing Standards
Electromagnetic Compatibility
BS EN 50081-2:1992 and EN 61000-6-4:2000 EMC, Emission Standards for
Developed 16-bit Microprocessor design
the Industrial Environment
Easy comprehended display (Hid-Til-Lit SMD LED technology)
EN 61000-6-2:1999 EMC, Immunity Standards for the Industrial Environment
LED mimic diagram
Vibration
SMS messaging capability with suitable GSM Modem
BS EN 60068-2-6 Ten sweeps (up and back down) at 1 octave/minute in
PC software is MS Windows based and allows the operator to control the
module from a remote location (P810 Software Kit necessary)
each of the three major axes.
5Hz to @ +/-7.5mm constant displacement.
Easy pushbutton controls
8Hz to 500Hz 2gn constant acceleration.
System parameters can be adjusted manually from the front panel
Temperature
kVA,kW ve Cosφ measurements
Cold : BS EN 60068-2-1 to -30°C
Communication with MODEM
Hot : BS EN 60068-2-2 to 70°C
Humidity
BS EN 2011 part 2.1 93% RH @ 40° for 48 hours
Pushbutton Controls
Shock
BS EN 6068-2-27 Three half sine shocks in each of the three
STOP / START
major axes 15gn amplitude.11mS duration.
AUTO, TEST, MANUAL
Electrical Safety
LCD PAGE
BS EN 60950 Low Voltage Dirctive/Safety of information technology
equipments, including electrical business equipment
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ450PN Technical Data Sheet 061130 - Page4
CUKUROVA Diesel Generator
CJ450PN
Model Codes and General Information
Cukurova Diesel Generator
CJ
P
450
N
N Group - Alternator brand (Newage/Stamford)
P Series - Engine brand (Perkins)
Standby Power - kVA
Cukurova generator
Newage/Stamford Alternator
Perkins 2300 Series Diesel Engine
2206A-E13
T
A
G
3
HC
I
44
4
F
Power level
Genset engine
Core Length
Air-to-air charge cooled
Number of poles
Turbocharged
Shaft Height in cm
Electronic, 14 liters
Industrial
2300 Series, 6 cylinder
Generator type
Information
Power Ratings
Electric Formulas
Standby power rating is for the supply of emergency power at variable
load for the duration of the non-avalaibality of the mains power supply.No
overload capacity is available at this rating.A standby rated engine should be
sized for an avarage load factor of 80% based on published standby rating for
rating, incorporation of a 10% overload for 1 hour in every 12 hours of
operation which permitted
kWe
kWm X E
(U x I x 1.73 x pf) / 1000
kVA x pf
kVA
(U x I x 1.73) / 1000
kWe / pf
I (Amp)
(kWe x 1000) / (U x 1.73 x pf)
(kVA x 1000) / (U x 1.73)
in true emergency power failure conditions.
load of which the average engine load factor is 80% of the published power
Formula
kWe
500 operating hours per year.Standby ratings should never be applied except
Prime power rating is available for unlimited hours per year with a variable
Values
Frequency
( Rpm x N°Pole) / (2 x 60)
Rpm
(2 x 60 x Frequency) / N°Pole
Continuous power rating is available for continuous full load operation.No
overload is permitted.
Acc. To ISO 3046/1, BS 5514, DIN6271
All information in this document is substantially correct at time of printing and may be altered subsequently.
kWm: Mechanical Power
I
: Current (A)
kWe : Electrical Power
U
: Voltage (V)
pf
: Power factor
kVA : Power
E
: Alternator efficiency
Rpm: Revolutions per minute
CJ450PN Technical Data Sheet 061130 - Page5
CUKUROVA Diesel Generator
CJ450PN
General Dimensions
Standard Generator
W
H
Length, L
3,5 m
Heigth, H
1,9 m
Width, W
1,1 m
Weight, Total
3650 kg
Length, L
4,5 m
Heigth, H
2,5 m
Width, W
1,4 m
Weight, Total
5100 kg
L
Generator with Soundproof Canopy
W
O
I
H
L
2,5 m
2m
2m
3,5 m
1,2 m
Generator Room Layout
6,25 m
Above drawings dimensions and weights are only for guidence.For installation design of your specific application, necessary certified drawings, at site consultancy service as well as maintenance and installations manuals will be provided by Cukurova without any charge.
Specifications may change without notice
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ450PN Technical Data Sheet 061130 - Page6
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