Baldor NextMove e100 Motion Controllers, NextMove ESB-2, PCI-2, ES Motion Controller Technical Specifications

Below you will find brief information for Motion Controllers NextMove e100, Motion Controller NextMove ESB-2, Motion Controller NextMove PCI-2. The NextMove e100 is a real-time Ethernet motion controller that can support up to 16 axes of interpolated motion. Each axis can be controlled using either an open loop or closed-loop control method. The NextMove ESB-2 motion controller can be operated in stand-alone mode and is capable of controlling 4 axes of closed-loop control and 4 axes of open-loop control. The NextMove PCI-2 is a high-performance PCI card motion controller for 1 to 8 axes of open or closed loop control.

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NextMove

Multi-axis Motion Controllers

NextMove

Motion Control Solutions

NextMove Motion

Control Solutions

Motion control solutions today to meet tomorrow’s demands

With today’s automation applications demanding increasing speed and flexibility to stay ahead, finding a control solution to meet those demands can be difficult. Baldor has the answer. Utilizing a high performance processor core coupled with the power, flexibility and ease of use of Baldor’s Mint

programming language, the NextMove range of motion controllers can take on the most demanding of multi-axis applications.

A History of Success

Baldor’s motion controllers have been at the heart of automation machines for nearly two decades. The NextMove motion controller family is synonymous with power, flexibility and versatility.

Operating around the world, NextMove has met the demands of a rapidly developing automation world, providing increased productivity, reliability and flexibility.

Flexible Programming

At the heart of NextMove’s success and proven capability is Baldor’s highly acclaimed motion programming language, Mint

. Mint provides a high level, easy to use programming language that encapsulates the needs of multi-axis motion,

HMI, communications, I/O machine control and more. Mint allows the NextMove motion controllers to operate in a stand-alone capacity without the need for a PC or PLC. Mint ActiveX

controls also allow complete freedom to program motion, I/O sequencing and monitoring from any Windows application. ActiveX applications can be run in parallel to the embedded Mint application for increased flexibility.

P10

NEXTMOVE e100

8, 12, 16-axis stand-alone Ethernet based motion controller.

P12

NEXTMOVE ESB-2

7, 8-axis stand-alone servo and stepper motion controller.

P14

NEXTMOVE PCI-2

1-8 axis PCI-bus servo and stepper motion controller.

P16

NEXTMOVE ES

6-axis Euro card stepper and servo motion controller.

NextMove

Motion Control Solutions

Total Automation Solutions

Text Displays

Touch Panels

Graphics panels

PC Software

PCI Cards

Panel Mount

Ethernet

3u Rack mount

Servo

Programmable

Vector

Inverter

Rotary / Linear

Servo

Induction

Stepper

Cables

Power supplies

Filters

Gearboxes

Baldor is one of the industry leaders in providing a complete solution for multi-axis automation applications. The full range of multi-axis motion controllers, high performance servo drives, rotary servo motors and linear motors are designed to seamlessly interface with each other. This allows you to get on with the important task of bringing your machine to market.

Flexible Processor Architecture

The NextMove architecture uses floating point Digital Signal

Processor (DSP) technology coupled with a Field Programmable

Gate Array (FPGA). The FPGA handles those functions normally reserved for external discrete logic devices, such as I/O, encoder feedback and stepper pulse generation. In using an FPGA, the

NextMove architecture becomes much more flexible. Changes can be made at a ‘hardware' level, without the need to change the physical hardware since these functions are programmed into the device. This provides flexibility to meet bespoke, custom applications. Examples have included re-configuring NextMove ES to control 6 axes of stepper and customizing NextMove PCI-2 to handle a unique 2D position compare output.

Combined, the DSP and FPGA core allow NextMove to tackle the most demanding of applications with ease.

Choice of Open or Closed Loop Control

NextMove supports the control of both open loop (steppers) and closed loop (servo and vector) axes giving you versatility and cost saving options where you need them. Open loop control is provided by means of Pulse and Direction signals. These are supported by external stepper drivers, including Baldor's own

DSM series of integrated stepper motor/driver. Pulse and Direction inputs are also available on Baldor's range of servo drives.

Closed loop axes are controlled using the industry standard ±10V and encoder feedback signals. These can be used to control servo, vector or hydraulic axes. A fast 6 term PID loop ensures accurate positioning, precise control and smooth operation of the axis.

Baldor's latest NextMove controllers, the NextMove e100 supports the real-time Ethernet protocol, Ethernet Powerlink. Using a standard Ethernet cable, up to 16 axes can be connected together and their motion interpolated. All necessary data such as command reference and position feedback is sent over the

Ethernet cable, helping to reduce cost, set-up time and improved system diagnostics

Flexible Machine Control I/O

NextMove’s I/O structure provides a flexible interface to external machine control. I/O points are configured in software for functionality such as safety limits, datum switches, error input and error outputs. You only define the

I/O you need for your machine. All I/O can be controlled within the Mint programming language allowing NextMove to handle those tasks typically undertaken by an external PLC.

I/O is easily expanded using the onboard CANopen port.

NextMove’s I/O capability is further enhanced by Mint’s

Event structure which deals with time critical responses to the change of state of a digital input. The Mint program can respond quickly and effectively without the need to poll the input state.

Group 1

ETHERNET

POWERLINK

real-time technology

CANOpen Bus

Group 2 Group 3

Example network showing 3 groups of Mint controllers connected via the CANopen network.

High Speed Registration Inputs

For high speed registration applications, a number of the digital inputs can be defined to latch position to less than

1 micro-second. This real-time data can be used to make decisions about product position and is ideally suited to applications such as labeling, packing machines and printing lines.

Choice of Communication Interfaces

NextMove is equally at home operating stand-alone or interfacing directly to a PC or PLC via RS232/485 serial ports, USB, PCI-bus and Ethernet TCP/IP. Baldor gives you the choice to suit your application. PCI-bus is ideally suited for those applications that require large amounts of data transfer between the PC and motion controller. USB handles fast and reliable data transfer between the PC and NextMove with the convenience of an external motion controller.

Every NextMove controller is equipped with a CANopen communication interface. This can be used for I/O expansion

(using industry standard DS401 I/O devices), for interfacing to

Baldor’s HMI devices or for communications with other

Mint controllers.

Peer-to-peer Communications

Built into the Mint programming language is the ability for any Mint based controller, such as a NextMove controllers or Baldor’s versatile programmable servo drives, Flex+Drive ® -II or MintDrive ® -II, to communicate with each other over the CANopen network. Unlike many other networks, peer-to-peer communications can take place between each node on the network. This can be used to exchange data or implement a hierarchical control network.

This communication capability allows additional axes to be added to a machine for expansion or machine variants.

Ethernet Communications

NextMove e100 is our latest generation motion controller to join the NextMove family. NextMove e100 sports a real-time

Ethernet link, utilizing Ethernet Powerlink. This allows up to 16 axes of interpolated motion and many more axes of indexing motion. Alternatively, NextMove e100 can be configured for standard TCP/IP mode for interfacing with the factory network for remote diagnostics or recipe data updates.

Refer to catalog BR1202-I for full information on Baldor's real-time

Ethernet Solution

NextMove

Motion Control Solutions

Mint

®

– The Programming

Language for Automation

High speed compiled BASIC programming language for motion and machine control

Multitasking capability for motion, I/O, HMI and communication tasks, allows complex applications to be broken down into simpler, more manageable sub-tasks

Modular programming capability, including functions and subroutines, allows for code re-use and ease of debugging

Common programming interface for both NextMove and

Baldor’s intelligent drives, reduces the learning curve

Comprehensive library of motion types including interpolated moves, cam profiling, flying shears, gearing and more

Comprehensive Windows tools including color keyword highlighting in the editor, software oscilloscope, online help, drive configuration wizard and auto-tuning

ActiveX components (supplied free of charge) aid in the development of Microsoft Windows

front end applications

BASIC – the de-facto Programming Language

With 20 years of history, Mint

was designed from the outset around the BASIC programming language. It was understood then, and is still true today, that BASIC is the de-facto programming language around the world. Now in its fifth generation, Mint fully embraces all the modern

BASIC programming functionality including features such as multitasking, functions and subroutines, data types and local data. This functionality makes it simple to write and develop modular programs that are easily understood by others, easily maintained and easily re-used across different applications.

Mint’s Code Library makes code re-use easy by allowing snippets of code to be stored and used within other projects.

This is just one of the many features in the Mint development front end, Mint WorkBench, which are designed to get you up and running quickly.

More than just Motion Control

Mint excels in motion control applications, but is equally at home in HMI interaction, communications, I/O handling and complex mathematical functions. While some choose a standard ‘open’ PLC language platform that offers a ‘standard’ set of motion features, those looking for an edge will find it in the advanced motion capabilities of Mint. Many industries at the cutting edge of motion control realize this and find PLC technology limited in its capabilities for motion control.

Realizing that today’s applications are more demanding, more precise, more dynamic and more complex, Mint focuses on providing creative features, advanced motion capabilities and features for the user to innovate in the application solution.

Startup

Parent

Subroutine

Function

Event

Task

Subroutine

Function

Task

Global data, subroutines and functions in

Parent Task

Data, subroutines and functions local to each task

Multitasking Streamlines Program Flow

With many devices to control and machine functions to coordinate, it often helps to be able to structure code into specific tasks and allocate them resource dynamically at runtime. Multitasking is one of the key features of Mint.

Numerous software tasks can be written, initiated, suspended, terminated and prioritized at will, to optimize workflow and improve machine performance. In its simplest form consider that separate program tasks can be allocated to functions of motion control, HMI interaction, I/O control, communications and much more, producing a structured programming solution and ensuring more dynamic program flow.

Time Critical Functions Handled with Ease

Time critical functions, such as responding to the change of state of inputs are handled with ease by Mint’s event structure. Using the event structure within Mint is more efficient and faster than polling the state of an input. Events can be triggered for digital inputs, move buffer low, errors, position latches and more.

With a large onboard memory, the multitasking capabilities of

Mint can also be used to store multiple programs, for example, to define machine recipes. Each task can have its own independent data storage, functions and subroutines.

Comprehensive Library of Move Types

Powerful Move Buffer Enables

Continuous Motion and More

All axes have a flexible and powerful move buffer system that allows multiple move commands to be loaded and then executed. Each entry in the move buffer can contain a unique identifier, independent Speed, Acceleration,

Deceleration and Jerk settings. A configurable Move buffer low system event will trigger either a Mint routine or ActiveX service which you can customize to refill the buffers. Output transitions states, pulse durations and even dwell times can be loaded into the move buffer to ensure they are synchronous to the axes motion.

Some of the more common motion functions are described below

Motion Profiles – Positional Moves

Mint offers many flexible move types to suit your application requirements.

Absolute and Relative:

With its own speed, acceleration and deceleration defined (including trapezoidal and S-ramp profiles).

Interpolated motion:

Using the deep move buffer, multiple linear and circular moves can be blended to create continuous complex motion paths. Intervector angle control allows complex paths to be executed with minimum disturbance. Feedrates and digital outputs can be loaded with each move for complete synchronization.

Tangential Knife:

Combined with interpolated motion, an axis can be defined as a knife axis and will follow the tangent to any 2D application.

Helical Interpolation:

For 3 axes, defining a helical move in 3D space.

Jog Control:

A function that allows the motor to run indefinitely at a defined speed, in position control.

Splining:

Allows a stream of moves, defined in terms of position, velocity and time, to be blended for continuous and smooth motion.

Motion Profiles – Master/Follower

Master follower applications can be geared off any of the encoder inputs, pulse/direction input, virtual axes or from an

Ethernet Powerlink encoder.

Electronic Gearbox & Clutch:

Enables two or more shafts to be linked with a programmable ratio. Any axis can be geared to any other axis. Clutch allows precise start and stop distances when synchronizing.

Registration on the fly:

Offset moves can be superimposed on geared motion for position correction. This can be triggered from any of the registration inputs or within Mint.

Electronic CAM:

Replaces traditional mechanical

CAMs with servo/vector/stepper motor and software programmable profiles (relative or absolute).

Flying Shear:

Allows position synchronization of a slave axis to a master, with defined acceleration and deceleration profiles - all linked by software to product movement.

Virtual Axes:

Allows motion to be executed without virtually. Can be used to test applications or as a virtual master for electronic line-shaft applications.

Mint

Automati

on Softw are and A pplication s

Refer to Catalog BR1202-B for further information on the Mint programming language.

NextMove

Motion Control Solutions

Windows

Programming via ActiveX

The Mint ActiveX tools provide a toolkit for PC based automation. Use C#, Visual Basic

(.NET & VB6), Visual C++ (.NET & VC6), Delphi™, LabVIEW or any other ActiveX compliant development tool to implement PC based control of Mint applications. From a simple

HMI display, recipe data and machine diagnostics, through to the calculation of multi-axis trajectory data and streaming of data to the NextMove controller.

The Mint ActiveX control shares a common Application Programming Interface (API) with the

Mint language. The same keyword in Mint can be found within the ActiveX library making migration of programs simple, reducing the learning curve when developing in different languages. In addition to providing access to the Mint commands, the ActiveX control provides access to diagnostics, events, system configuration and maintenance features such as firmware and program download.

Application Development Tools

Quick Access Tools

Program Navigator

Program Editor

Command Line

Mint Code Library

Monitoring Tools

Context Sensitive Help

Watch Window

Monitoring Diagnostic and Debugging Tools

The ‘SPY' window provides a number of simple monitoring and test features organized into tabs. The default tab shows useful axis status information and allows the user to select the axis to monitor. Other tabs include the following features :

Peer to Peer Comms data exchange

DPR (Dual Port Ram) for PCI products

CANopen network status

Fieldbus monitoring

Monitor window with 6 user configured readouts

I/O status monitor

Mint

WorkBench

Mint WorkBench is a Windows front end which provides a single commissioning and development tool across Baldor’s range of

NextMove motion controllers, servo drives and vector drives. Mint WorkBench offers an easy to use Windows development front end for

Mint programming, with its color highlighting of keywords and context sensitive help. The

Program Navigator makes it a breeze to navigate the source code, no matter how complicated.

Features include:

One tool for all Baldor motion and servo drives

Network and drive configuration

Program Navigator for rapid program development

Mint code library for re-use of commonly used

Mint code sections

Full debug capabilities with breakpoints and variable watch

Spy window to monitor common motion variables and I/O

Software oscilloscope eases tuning and diagnostics

Watch window for variable and task monitoring

Command line interface to interrogate the controller even when the program is running

SupportMe function with automatic e-mail generation for rapid technical support

Web updates of firmware within Mint WorkBench

Easy management of firmware files

HPGL – Low Cost, Industry

Standard Interpolation

HPGL (Hewlett Packard Graphics Language) is an open standard that describes 2D vectored drawing and is typically used in plotters. With many CAD and drawing applications offering HPGL output, Baldor’s HPGL interpreter is ideally suited for low cost XY and 2.5D applications such as pen plotters, routers, engravers and knife cutters.

Standard Commands

Baldor's HPGL interpreter is able to take standard commands sent over the serial interface (including

USB, PCI-bus and Ethernet) and interpret these in real-time. Commands in HPGL allow straight lines, circles and rectangles to be executed.

Fast Profiling

Full use is made of Mint’s move buffer to provide fast and accurate profiling. Features such as intervector angle allow Mint to make decisions about when to slow down or stop for corners. Feedrate control allows the machine speed to be controlled by the operator using, for example, an analog pot.

Mint – Power and Flexibility

Baldor’s HPGL interpreter is written in Mint, demonstrating not only the power and flexibility of the programming language, but also providing a fully customizable solution. The HPGL interpreter is available as Mint source code and can be tailored to suit applications such as:

> Routers and engravers with different Z depth

> Pen plotters

> Knife cutting with tangential knife control

> Glue laying

And more ...

The HPGL interpreter is supported on all NextMove controllers and is available to download from the

Baldor motion website www.baldormotion.com.

Mint

®

NC – CAD to Motion

HPGL, DXF and G-Code to motion

Graphical interface allowing re-ordering of geometry

No graphic or CNC programming language to learn

Offline mode for planning and object ordering

Machine control panel for direct machine control

Interfaces to NextMove motion controllers

Mint

NC is a comprehensive front end for XYZ type applications, such as plotters, laser cutters, glue laying and routers. Full control of any job is provided both on and offline.

Using the machine control front end, full machine control is possible, allowing axes to be homed and jogged to new positions. Alternatively, Mint

NC can be used to translate different CAD and CNC formats to Mint code which can be executed directly on the motion controller.

Machine configurations are easily dealt with using Mint. This acts as a scripting language for complete machine configuration. Whether a start-up sequence or new tool sequence is required, Mint provides complete control over I/O and motion.

Customization through ActiveX

Where a simpler operator interface is required, a developer's library is available using ActiveX technology. This allows custom front ends to be quickly and easily realized in applications such as

Visual Basic and Visual C++.

MintNC interfaces directly to the NextMove controller through either the USB or PCI interface.

A demonstration version of MintNC is available to download from the Baldor motion website

www.baldormotion.com.

NextMove

Motion Control Solutions

NextMove

Real-Time Ethernet Motion Controller

Ethernet Powerlink - integrated hub

16 axes of interpolated motion

Control many Ethernet devices including drives, I/O and encoders

CANopen network manager for low cost expansion

RS232/485 and USB communications

Multitasking Mint

or ActiveX programmable

ETHERNET

POWERLINK

real-time technology

The NextMove e100 builds on the proven NextMove controller family and now integrates management of a real-time Ethernet network. Drives, I/O devices, sensors, absolute encoders and more can be added to the Powerlink network and controlled from the Mint programming language. This greatly simplifies system design and installation, and simultaneously expands the capabilities of the NextMove e100 as a machine control platform.

Interpolation on 16 Axes

NextMove e100 can perform interpolation on 16 axes, as either a single coordinate group or as multiple coordinate systems operating independently, with their own scale factors and move buffers. Alternatively all 16 can operate as independent axes.

Manage many more Positioning Drive Axes

Many devices can be connected on Ethernet Powerlink.

DS402 positioning drives, such as the MicroFlex e100 provide additional axes of control. These additional axes provide simple point to point motion, homing sequences, jog control and torque demand functions. Examples include guide axes, indexers, conveyors, tension rollers etc.

Technical Data

Number of Axes

Axis Type

16 interpolated axes in single or multiple coordinate groups.

Manage dozens of independent DS402 positioning drives (non interpolated)

ETHERNET Powerlink (EPL) v2

3 off closed loop axes ±10v interface with 5V TTL incremental encoder inputs

4 off open loop axes - Stepper interface (Step & Direction outputs) 5V differential line driver (Darlington) (5MHz) or 5V open collector single ended (500KHz max) selected by order option

Powerlink Device

Ethernet

On-Board Memory

Digital Inputs

Fast Inputs

EPL DS401 I/O devices for I/O expansion

EPL DS402 Positioning Drives such as MicroFlex e100

EPL Absolute Encoders

Number of nodes limited only by memory

Contact Baldor for information on additional 3rd party products supported.

Specification: 100Mbit - IEEE802.3u compliant

Protocol : Ethernet Powerlink V2 (EPL) and IP protocols TCP/UDP

Interface : Integrated 2 port Hub for daisy chain connection

Cable type : CAT5e Shielded cable, RJ45 connectors, Max 100m(330ft) each.

Address: 2 off rotary HEX switches sets node and private device IP address

4MByte Flash for firmware and non-volatile program storage. 10MByte SRAM

32kByte FRAM for non-volatile variable data storage

20 opto-isolated 24VDC. 1mS sample rate. All inputs Interrupt capable.

May be connected positive or negative common (for use with NPN or PNP output transistors)

Software configurable for limits (forward and reverse), home, stop and drive error

The first 4 of digital inputs can be configured for high speed position capture of axis position

1 ųsec capture time

4 MByte

FLASH

8 MByte

SRAM

2 MByte

SRAM

32KByte

FRAM

Parameter Storage

100 Mbit/s

Ethenet Powerlink

TCP/IP

RS485

115,200

Baud

USB 1.1

12 Mbit/s

500 kBaud isolated

CAN

2 Port Hub

Ethernet

Port

Serial

Port

USB

Port

CAN

Port

Communications Processor

120MHz

DSP

FPGA

Digital

Out

Relay

Out

Analog

Stepper

Out

Encoder

Analog

Out

4 Channels

Step & Direction

5MHz

3 Channels

ABZ Differential

20MHz post quadrature

4 Channels

12-bit +/-10V

3x for servo/vector control

1x general purpose

20 channels

NPN/PNP opto-isolated

12-24V

12 channels

PNP opto-isolated

12-24V

1 channel

24VDC

125mA

2 Channels

12-bit +/-10V differential

Integrated Two Port Ethernet Hub

Connecting multiple devices on the Ethernet network is simplified by an integrated 2 port hub. Simply daisy chain the connection to the next device in the system.

TCP/IP Communications via ActiveX

In addition to the deterministic mode of Ethernet Powerlink, the NextMove e100 can also operated in an open mode, using TCP/IP messaging. This features is supported by

Baldor's Mint ActiveX tools, which can provide control of a network of drives from a Windows based PC. In this mode the Ethernet interface acts as a standard TCP/IP network port.

Ordering Information

Catalog Number Description

NXE100-16xxDB

NextMove e100 - 8,12 or 16 Axis motion controller: Differential stepper outputs

NXE100-16xxSB

CBL001-501

NextMove e100 - 8,12 or 16 Axis motion controller: Single ended open collector stepper outputs for use with DSM integrated stepper/driver motors

RS232 serial cable

Note: 2m (6.6ft) USB cable supplied xx = 08, 12, or 16 for number of supported axes

See page 20 for the complete Product Ordering Information.

State of the Art Design

The e100 family utilizes a separate processor to deal with all communications requirements, leaving the main Digital Signal Processor

(DSP) to handle time critical motion tasks. A Field Programmable Gate Array

(FPGA) core provides flexibility of design allowing updates to hardware to be issued by firmware and not fixed in design as they would be with ASICs or any other discrete logic devices.

Digital Outputs

Relay Output

Analog Outputs

Analog Inputs

Serial Port

CANbus Port

Power Requirements

Environmental Limits

Weight

Dimensions

Programming

Refer to catalog BR1202-I for full information on Baldor's real-time Ethernet Solution

12 opto-isolated 12-24VDC PNP

Software configurable for drive enable

50mA typical per channel, 350mA max load for single channel up to 500mA total for 8 channels

Single output for drive enable. Form C (SPDT) relay rated at 24V (150mA)

Common, normally open, normally closed. Fail safe operation-relay de-energized on an error.

Function defined in Mint

3 outputs for drive command signals. ±10V, 12-bit resolution

1 general purpose ±10V 12-bit output

2 off differential ±10V operation 12 bit resolution.

User selectable RS485/232 via 9 pin Sub-D. Maximum baud rate 115,200

USB1.1 (12Mbit/sec) supported on Windows 2000/XP/Vista. A 2m (6.6ft) cable is supplied

Single CAN port via standard 9 pin Sub-D connector. CANopen DS301:

Support for CANopen DS401 I/O devices, Master functionality for peer-to-peer communications with other Mint nodes

DS402 Positioning drives management

24VDC ±10% : 70W

Operating Temperature 0 °C to 45°C (32°F to 113°C)

0.85Kg (1.87 lbs)

L 262mm (10.3") : W 135mm (5.32") : H 45mm (1.77")

Mint

- Multitasking Motion Basic.

Windows 9X/NT/2000/XP/Vista (32-bit only) via ActiveX control

All Windows ActiveX libraries supplied free of charge.

NextMove

Motion Control Solutions

NextMove ESB-2

Flexible Machine Controller

3 or 4 axes of closed loop control plus 4 axes of open loop control

1 or 2 auxiliary encoder channels for following position verification

Onboard digital and analog I/O

CANopen for distributed control

RS232/485 and USB communications

Multitasking Mint

or ActiveX programmable

NextMove ESB-2 is an economic stand-alone motion controller, running multitasking Mint programs, for up to 4 axes of closed loop control (servo/vector) and 4 axes of open loop control (step/dir outputs). Application versatility is boosted by onboard I/O and a CANbus interface for implementing PLC-style machine control functions.

Complete Machine Control

NextMove ESB-2's complement of onboard digital and analog

I/O allows the controller to be employed as a complete machine controller. In many cases this eliminates the need for an external PLC or other host device. The I/O can be expanded easily by means of the controller’s CANbus port. CAN I/O devices using the standard CANopen protocol, industry standard DS401 CAN analog and digital I/O can be used.

The controller's low profile form factor and two part screw terminal connectors makes it simple to wire into a control panel. The onboard USB port is easily accessible for system setup and configuration providing a fast and reliable connection to the PC.

Stand-alone Operation

Onboard flash memory and NextMove's Mint programming capabilities allow the controller to be operated stand-alone without the need for an external PLC or PC. The onboard communications channels, including RS232/485, CANopen and USB make it easier to interface to these devices should the application dictate. A simple ASCII protocol allows data transfer between the host and the NextMove controller.

Technical Data

Number of Axes

Option of 3 or 4 closed loop axes plus 4 open loop axes

Axis Type

Position Feedback

Auxiliary Encoders

Closed loop servo/vector: PID with velocity and acceleration feed forward terms. 100 ųsec update

Open loop: step/direction. 500kHz max. frequency. Differential or 5V open collector option available

Servo/Vector: Incremental encoder: RS422 differential AB signals with index (Z) pulse. 20MHz max. frequency

Can be used as a master position reference for following applications

2 available with 3 axis closed loop variant - 1 available with 4 axis closed loop variant.

Can be used for position following, position verification or dual encoder feedback

2MByte Flash for firmware and program storage. 2MByte SRAM. 32kBytes FRAM for parameter storage

On-board Memory

Two part screw terminals and D-type connectors

Connector Types

Digital Inputs

Fast Position Latch Inputs

Digital Outputs

Relay Output

20 opto-isolated 24VDC. 1ms sample rate

May be connected to positive or negative common (for use with NPN or PNP output transistors)

Software configurable for limits (forward and reverse), home, stop and drive error

The first 4 of digital inputs can be configured for high speed position capture of axis position

1 ųsec capture time

12 opto-isolated 12-24VDC PNP. Software configurable for drive enable

50mA per channel, 350mA max source per channel, 500mA max for 8 channels

Single output for drive enable. Form C (SPDT) relay rated at 24V (150mA)

Common, normally open, normally closed. Fail safe operation-relay de-energized on an error

2 MByte

SRAM

2 MByte

FLASH

32KByte

FRAM

Parameter Storage

RS232/485

115,200

Baud

USB 1.1

12 Mbit/s

2-12 bit differential

Serial

Port

USB

Port

Analog

120MHz

DSP

FPGA

CAN

Port

Digital

Out

Relay

Out

500 kBaud isolated

CAN

20 channels

NPN/PNP opto-isolated

12-24V

12 channels

PNP opto-isolated

12-24V

1 channel

24VDC

125mA

Stepper

Out

Encoder

Analog

Out

4 Channels

Step & Direction

500kHz

Differential or single ended

5 Channels

ABZ Differential

20MHz post quadrature

4 Channels

12-bit +/-10V for servo/vector control or general purpose

Flexible Programming

Programming flexibility is further enhanced with the ability to develop

Windows applications using the supplied

ActiveX

control. The ActiveX control allows motion and I/O sequencing to be performed in any Windows programming tool, such as Visual Basic.

Closed Loop Control

Servo and vector axes are controlled from the industry standard ±10V analog outputs and encoder feedback. The

NextMove ESB-2 has a fast 6 term PID loop for fine control of the servo axes.

NextMove ESB-2 is ideally matched with

Baldor’s FlexDrive-II and MicroFlex™ range of servo drives, BSM servo and linear motor ranges for a complete servo control system.

Open Loop Control

Open loop axes can be controlled from any of the four step and direction outputs. The step/direction outputs can also be used to interface to Baldor’s

FlexDrive-II or MicroFlex™ servo drives, which combined with the 3 or 4 closed loop axes, can give up to 8 axes of servo control.

Baldor's range of DSMS integrated stepper motors/drivers are ideally suited for use with NextMove ESB-2. The DSMS motor/driver combination requires only power and pulse/direction in order to operate.

Ordering Information

Catalog Number Description

NSB202-501

NextMove ESB-2 controller with USB.

3 closed loop axes. 4 open loop differential axes. RS232

NSB202-502

NextMove ESB-2 controller with USB.

3 closed loop axes. 4 open loop differential axes. RS485

NSB203-501

NSB203-502

NSB204-501

NSB204-502

NSB205-501

NSB205-502

NextMove ESB-2 controller with USB.

3 closed loop axes. 4 open loop differential axes. RS232

NextMove ESB-2 controller with USB.

3 closed loop axes. 4 open loop differential axes. RS485

NextMove ESB-2 controller with USB.

4 closed loop axes. 4 open loop differential axes. RS232

NextMove ESB-2 controller with USB.

4 closed loop axes. 4 open loop differential axes. RS485

NextMove ESB-2 controller with USB.

4 closed loop axes. 4 open loop differential axes. RS232

NextMove ESB-2 controller with USB.

4 closed loop axes. 4 open loop differential axes. RS485

See page 20 for the complete Product Ordering Information.

Analog Inputs

Analog Outputs

Serial Port

CANbus Port

Power Requirements

Environmental Limits

Weight

Dimensions

Programming

2 differential inputs. ±10V operation. 12-bit resolution

3 or 4 outputs for drive command signals. ±10V, 12-bit resolution

1 general purpose ±10V 12-bit output - 3 axis servo variant only

RS232 via 9-pin D-type. Maximum Baud rate 115,200

Optional RS485 port via 9-pin D-type

USB 1.1 (12 Mbit/sec) supported by Windows 2000/XP/Vista. A 2m (6ft) USB cable is supplied

Single CANopen port via RJ45 connector.

CANopen DS301: Support for CANopen DS401 I/O devices

Master functionality for peer-to-peer communications with other Mint nodes

Maximum of 63 nodes supported on the network

+24VDC ±10% - 70W

Operating temperature 0°C to 45°C (32°F to 113°F)

0.85kg (1.87 lbs.)

L: 262mm (10.31"). W: 135mm (5.32"). H: 45mm (1.77")

Mint® - Multitasking Motion Basic

Windows 9X/NT/2000/XP/Vista (32-bit only) via ActiveX control

All Windows ActiveX libraries supplied free of charge

NextMove

Motion Control Solutions

NextMove PCI-2

1-8 axis PCI-bus servo/stepper

loop motion controller

Fast floating point processor

Onboard digital and analog I/O

CANopen for distributed control

High speed PCI bus interface

Multitasking Mint

or ActiveX programmable

NextMove PCI-2 is a high performance PCI card motion controller for 1 to 8 axes of open (stepper) or closed

(servo/vector) loop control providing high speed interpolation between all axes, or synchronization with an external master encoder.

The motion control capability is based on a high-performance

DSP core running the latest multitasking version of the Mint

® language. An onboard complement of digital I/O and analog

I/O allows NextMove PCI-2 to be employed for machine control, eliminating the need for a separate I/O controller such as a

PLC. The onboard I/O can be easily expanded by means of the controller’s CANopen port, supporting DS401 CANopen I/O devices.

High Speed PC Interface

NextMove PCI-2 provides a high speed data interface between the motion controller and PC by means of Dual Port RAM (DPR).

With 16kBytes of shared memory, this can be used for high speed data transfer. Reserved locations within DPR are used to provide diagnostic information such as axis position and error codes and are instantly accessible.

Industry Standard Interface

Servo or vector axes are controlled from the industry standard

±10V analog outputs (16-bit) and encoder feedback. Stepper axes are controlled through pulse and direction outputs. Axes can be mixed in any application.

Technical Data

Number of Axes

Axis Type

Position Feedback

On-board Memory

Connector Types

Digital Inputs

Fast Position Latch

Digital Outputs

Relay Output

Analog Inputs

1-4 axes of servo/vector and stepper on each NextMove PCI-2 card.

Closed Loop: (servo/vector), PID with velocity and acceleration feedforward terms. 100цsec update rate for 4 axes

Open Loop: Stepper with differential step and direction outputs to 3MHz

4 channels of incremental encoder: RS422 differential AB signals with index (Z) pulse 10MHz max frequency

2MBytes high speed SRAM for firmware, program storage and user data

32kBytes NVRAM (12kBytes available for parameter storage)

100-pin high density connector. Breakout board available with screw terminals and D-type connectors

20 opto-isolated 24V. 1ms sample rate

May be connected to positive or negative common (for use with NPN or PNP output transistors)

Software configurable for limits, home, stop and drive error

4 inputs for high speed position capture of axis and master encoder positions

Assigned from the 20 digital inputs. < 1µsec capture time per input

12 opto-isolated 12-24V PNP (Darlington) or NPN (FET) outputs

Software configurable for drive enable

50mA per channel, 350mA max source per channel, 500mA max for 8 channels

Single output for drive enable. Form C (SPDT) relay rated at 24V (150mA)

Common, normally open, normally closed. Fail safe operation: relay de-energized on an error

4 differential inputs

12-bit resolution ±10V operation with second order Butterworth filter (cut off frequency of 1kHz)

2MByte

SRAM

32kByte

NVRAM

33MHz PCI

Bus with memory mapped DPR and interrupt capacity

Master Encoder Input

ABZ Differential

10MHz post quadrature

4 Channels

12-bit +/-10V differential

16KBytes

DPR

120MHz

DSP

CAN

Port

Encoder

FPGA

Analog

1-8 profiled axes

Stepper

Out

Encoder

Analog

Out

1-4 Channels

Step & Direction

3MHz differential

1-4 Channels

ABZ Differential

10MHz post quadrature

1-4 Channels

16-bit +/-10V for servo/vector control

Digital

Out

Relay

Out

500 kBaud

Isolated CAN

20 channels

PNP/NPN opto-isolated

12-24V

12 channels

PNP or NPN opto-isolated

12-24V

1 Channel

Enable

Output

Flexible Axis Configuration

NextMove PCI-2 is available in axis variants from 1 through to 4 axes, or as an 8 axis variant, to suit the application.

A 4 axis NextMove PCI-2 will allow control of up to 4 axes, servo or stepper. The 8 axis NextMove PCI-2 provide controls all

8 on-board axes - 4 servo and 4 stepper.

Breakout Board eases Wiring

The optional breakout board connects to the NextMove PCI-2 via a 100-way cable

(available in lengths up to 3m/9ft) and provides screw terminal connectors the

I/O and D-type connectors for the encoder signals.

Ordering Information

Catalog Number

PCI201-501 (-511)

PCI201-502 (-512)

PCI201-503 (-513)

PCI201-504 (-514)

PCI201-508 (-518)

PCI003-502

CBL021-501

CBL021-502

CBL021-503

Description

NextMove PCI 1 axis servo/stepper controller PNP outputs (-NPN)

NextMove PCI 2 axis servo/stepper controller PNP outputs (-NPN)

NextMove PCI 3 axis servo/stepper controller PNP outputs (-NPN)

NextMove PCI 4 axis servo/stepper controller PNP outputs (-NPN)

NextMove PCI 8 axis (4 servo + 4 stepper) controller. PNP outputs (-NPN)

Breakout board

1m (3ft) 100-pin cable (for use with controller and breakout)

1.5m (4.9ft) 100-pin cable

3m (9.8ft) 100-pin cable

See page 20 for the complete Product Ordering Information.

Analog Outputs

Master Encoder

Communication Interface

CANbus Port

Power Requirements

Environmental Limits

Weight

Dimensions

Programming

4 outputs for drive command signals. ±10V, 16-bit resolution. Programmable sign bit

Programmable for 16, 14 and 12-bit operation.

One channel for synchronization and following applications

Incremental encoder: RS422 differential AB signals with index (Z) pulse. 20MHz max frequency

33MHz PCI bus

16kByte memory mapped Dual Port RAM (DPR) with interrupt capability

Single CANopen port via RJ45 connector.

CANopen DS301. Support for CANopen DS401 I/O devices

Master functionality for peer-to-peer communications with other Mint nodes

Maximum of 63 nodes supported on the network

+3.3V @1A

+5V @ 350mA (additional current required when powering the encoders from the +5V supply)

± 12V @ 250mA

15W power consumption

Operating temperature 0°C to 40°C (32°F to 104°F) ambient

0.31kg (0.67lb.)

Short PCI card (7")

Mint

- Multitasking Motion Basic

Windows 9X/NT/2000/XP/Vista (32-bit only) via ActiveX control

All Windows ActiveX libraries supplied free of charge

NextMove

Motion Control Solutions

NextMove ES

Intelligent 6-Axis Machine Controller

6-axis stand-alone stepper and servo motion

controller

Fast floating point processor

Onboard digital and analog I/O

CANopen for distributed control

Mint

or ActiveX programmable

RS232/485 and USB communications

Eurocard rack format

NextMove ES is an economical rack mounted motion controller, running the multitasking Mint motion language programs, for up to 2 axes of servo/vector and 4 axes of steppers . Application versatility is boosted by onboard I/O and a CANbus interface for implementing PLC-style machine control functions.

NextMove ES's complement of onboard digital and analog I/O allows the controller to be employed as a complete machine controller, in many cases eliminating the need for an external

PLC or other host device. The I/O can be expanded easily by means of the controller’s CANbus port. CAN I/O devices are available from Baldor or alternatively, using the standard CANopen protocol, industry standard DS401 CAN analog and digital I/O can be used.

Industry Standard Interface

Servo and vector axes are controlled from the industry standard ±10V analog outputs and encoder feedback. The

NextMove ES has a fast 6 term PID loop for fine control of the servo axes.

NextMove ES is matched ideally to the

EuroFlex servo drive. EuroFlex™, a rack mount EuroCard format drive can sit alongside any NextMove ES controller within a standard rack mount chassis.

EuroFlex rack mount servo drive.

Technical Data

Number of Axes

Axis Type

Position Feedback

On-board Memory

Connector Types

Digital Inputs

Fast Position Latch

Digital Outputs

Relay Output

6 total: 2 servo/vector, 4 stepper

Servo/Vector: PID with velocity and acceleration feedforward terms. 100µsec update rate for 2 axes

Stepper: pulse and direction. 500 kHz max. frequency. 5V open collector Darlington

Servo/Vector: Incremental encoder: RS422 differential AB signals with index (Z) pulse. 20MHz max frequency

Can be used as a master position reference for following applications

2MByte Flash for firmware and program storage

2MByte SRAM. 32kBytes FRAM (non-volatile RAM) for parameter storage

96-pin DIN41612

Optional breakout board with two part screw terminals and D-type connectors

20 inputs. 5V TTL. 1ms sample rate

Opto-isolated backplane available

May be connected to positive or negative common (for use with NPN or PNP output transistors)

Software configurable for limits, home, stop and drive error

First 4 of digital inputs can be configured for high speed position capture of axis positions

< 1µsec capture time

12 opto-isolated. 5V open collector Darlington. Opto-isolated backplane available

Software configurable for drive enable

50mA per channel, 350mA max source per channel, 500mA max for 8 channels

Single output for drive enable. Form C (SPDT) relay rated at 24V (150mA)

Common, normally open, normally closed. Fail safe operation: relay de-energized on an error

2MByte

SRAM

2MByte

FLASH

32KByte

FRAM

Parameter Storage

RS232/485

115,200

Baud

USB 1.1

12 Mbit/s

Pulse/Direction in 5V TTL

20MHz max for following applications

2-12 bit differential

Serial

Port

USB

Port

Pulse

Analog

120MHz

DSP

FPGA

Stepper

Out

Encoder

Analog

Out

4 Channels Step &

Direction @ 500kHz

Boost output 5V open collector

2 Channels

ABZ Differential

20MHz post quadrature

4 Channels

12-bit +/-10V for servo/vector control

CAN

Port

Digital

Out

Relay

Out

500 kBaud isolated

CANopen

20 channels

5V TTL*

12 channels

Open collector

Darlington*

1 relay

*Optional opto-isolated backplane available

Open Loop Control

Stepper and open loop axes can be controlled from any of the four step and direction outputs. The stepper outputs can also be used to interface to Baldor’s

FlexDrive-II and MicroFlex™ drives.

Alternatively, Baldor's range of integrated stepper motor/drivers, the DSM series, can be used.

Fast PC Communications

NextMove ES’s USB interface provides a fast and reliable connection to the

PC. An RS232 or optional RS485 port is available for connection to PLCs and HMI units, in addition to the PC.

Choice of Backplanes

A choice of backplanes are available for use with NextMove ES. These provide two part screw terminals for the logic signals and 9-pin D-type connectors the encoder signals. Backplanes are available with and without opto-isolation.

NextMove ES's 96-pin connector is fully documented to allow development of custom backplanes.

Ordering Information

Catalog Number Description

NextMove ES controller with USB and RS232 NES002-501

NextMove ES controller with USB and RS485

NES002-502

BPL010-501

BPL010-502

BPL010-503

CBL001-501

Non-isolated backplane

Isolated backplane PNP

Isolated backplane NPN

RS232 serial cable

Note: 2m (6.6ft) USB cable supplied

See page 20 for the complete Product Ordering Information.

Analog Inputs

Analog Outputs

Pulse/Direction Input

Serial Port

CANbus Port

Power Requirements

Environmental Limits

Weight

Dimensions

Programming

2 differential inputs. ±10V operation. 12-bit resolution

4 outputs: 2 for drive command signals plus 2 spare. ±10V, 12-bit resolution. Programmable sign bit

Accepts pulse train input with direction. For following type applications

5V TLL level inputs. 20MHz max. input frequency

RS232 via 9-pin D-type. Maximum Baud rate of 115,200

Optional RS485 port via 9-pin D-type

USB 1.1 (12 Mbit/sec) supported by Windows 2000/XP/Vista. A 2m (6ft) USB cable is supplied

Single CANopen port via RJ45 connector

CANopen DS301. Support for CANopen DS401 I/O devices

Master functionality for peer-to-peer communications with other Mint nodes

Maximum of 63 nodes supported on the network

+5VDC @ 1A, ±12VDC @ 100mA

Operating temperature 0°C to 45°C (32°F to 113°F)

100g (0.24lb.) approx.

L: 160mm (6.30"); H: 100mm (3.94")

Mint

- Multitasking Motion Basic

Windows 9X/NT/2000/XP/Vista (32-bit only) via ActiveX control

All Windows ActiveX libraries supplied free of charge

NextMove

Motion Control Solutions

Product Overview

Physical Format

Number of Axes

Servo/Vector Axes

(Closed Loop)

Stepper Axes

(Open Loop)

NextMove e100

Panel Mount

16 (1)

3 (±10V)

16 (Powerlink)

Processor Speed

FLASH Memory

User Memory

Battery Backup

Non-volatile memory (32 bit words)

Ethernet Powerlink

Ethernet TCP/IP

RS232 Ports

RS485 Ports

USB Ports (12 Mbit/s)

CANopen Port

CANopen DS401 I/O Master

CANopen DS402 Master

PCI Interface

Digital Inputs

Opto-isolated

High Speed Position Latches (4)

Quadrature position counters (7)

Digital Outputs

Opto-isolated

High Speed Position

Compare Outputs (5)

2D Position Compare

Analog Outputs

Analog Inputs

Relay Outputs

Master Encoder Inputs (3)

MintNC Supported

HPGL Supported

PNP/NPN

PNP

4 (6)



4 x 12 bit

0 (2)



Supported  Not-Supported  Option

120 MHz

4 MByte

1 MByte

4064



User Select





NextMove ESB-2

Panel Mount

7 or 8

3 or 4





PNP/NPN

PNP

4 (6)



120 MHz

2 MByte

1 MByte

4064





4 x 12 bit

2 or 1 (6)



NextMove PCI-2

PCI

1 - 8

1 - 4

120 MHz

1 MByte

3071





PNP/NPN

4 (6)



4 x 16 bit

4 x 12 bit



(1) Support for up to 16 axes of coordinated motion and many more axes of non-coordinated motion via DS402

(2) Ethernet Powerlink encoders supported

(3) Local axis encoder can be configured for use as a master encoder

(4) Uses first 4 digital inputs for fast position latch

(5) Uses first 4 digital outputs for fast position compare

(6) Depends on servo axis configuration

(7) 3 digital inputs can be configured to count a 24V quadrature signal (ABZ)



4 x 12 bit

2 x 12 bit



NextMove ES

EuroCard



4 (6)







120 MHz

2 MByte

1 MByte

4064



NextMove Accessories

HMI Panels

Refer to catalog BR1202-H for full information.

Baldor’s range of programmable HMI panels offers everything from simple text displays through to large color touch screen panels.

> Text displays with 4x20 character displays

> Touch screen displays from mono 3.8" to color

TFT 12.1"

All displays are programmable with an easy to use Windows front end, removing the burden of handling the HMI task from the motion controller.

Communications to NextMove is via serial or

CANopen communications.

CANopen Slice I/O

System I/O can be expanded at any drive or motion controller via the on board CANopen port.

The din-rail mount I/O system is configured from a selection of digital and analog I/O slices to suite the application requirements. Special purpose slices are also available.

Cables

A range of cables, both pre-made and raw, are available to match the

NextMove motion controller to Baldor’s range of servo drives. Available in different lengths, the premade cables are fitted with appropriate connectors at both ends, reducing set-up time and costs.

Encoder Splitter Boards

Baldor encoder splitter boards take a single encoder input signal (typically from a master encoder) and splits the signal to multiple drives or motion controllers.

Power Supply Units

Baldor offers a range of 24V power supply units (PSU) that are ideal for powering

NextMove controllers and the control electronics of the Baldor servo drives. With a universal 110-240 VAC input, the PSU’s are available with current ratings of 3.2A (75W),

5A (120W) and 10A (240W). A 120W unit is capable of powering a single NextMove ESB-2 and 3 MicroFlex servo drives.

NextMove

Motion Control Solutions

Ordering Information

NextMove

e100

Catalog Number

NXE100-16xxDB

NXE100-16xxSB

Description

NextMove e100 - 8,12 or 16 Axis motion controller:

Differential stepper outputs

NextMove e100 - 8,12 or 16 Axis motion controller:

Single ended open collector stepper outputs for use with DSM integrated stepper/driver motors xx = 08, 12, or 16 for number of supported axes

NextMove

PCI-2

Catalog Number Description

PCI201-501 (-511)

NextMove PCI-2 1 axis servo/stepper controller PNP outputs (-NPN)

PCI201-502 (-512)

NextMove PCI-2 2 axis servo/stepper controller PNP outputs (-NPN)

PCI201-503 (-513)

NextMove PCI-2 3 axis servo/stepper controller PNP outputs (-NPN)

PCI201-504 (-514)

NextMove PCI-2 4 axis servo/stepper controller PNP outputs (-NPN)

PCI201-508 (-518)

NextMove PCI-2 8 axis (4 servo + 4 stepper) controller.

PNP outputs (-NPN)

PCI003-502

CBL021-501

CBL021-502

CBL021-503

Breakout unit with two part screw terminals

1m (3ft) 100-pin cable (for use with controller and breakout)

1.5m (4.9ft) 100-pin cable

3m (9.8ft) 100-pin cable

NextMove

ESB-2

Catalog Number

NSB202-501

NSB202-502

NSB203-501

NSB203-502

NSB204-501

NSB204-502

NSB205-501

NSB205-502

Description

NextMove ESB-2 controller with USB.

3 closed loop axes. 4 open loop differential axes. RS232

NextMove ESB-2 controller with USB.

3 closed loop axes. 4 open loop differential axes. RS485

NextMove ESB-2 controller with USB.

3 closed loop axes. 4 open loop differential axes. RS232

NextMove ESB-2 controller with USB.

3 closed loop axes. 4 open loop differential axes. RS485

NextMove ESB-2 controller with USB.

4 closed loop axes. 4 open loop differential axes. RS232

NextMove ESB-2 controller with USB.

4 closed loop axes. 4 open loop differential axes. RS485

NextMove ESB-2 controller with USB.

4 closed loop axes. 4 open loop differential axes. RS232

NextMove ESB-2 controller with USB.

4 closed loop axes. 4 open loop differential axes. RS485

NextMove

Catalog Number

NES002-501

NES002-502

BPL010-501

BPL010-502

BPL010-503

CBL001-501

Description

NextMove ES controller with USB and

RS232

NextMove ES controller with USB and

RS485

Non-isolated backplane

Isolated backplane PNP

Isolated backplane NPN

RS232 serial cable

Note: 2m (6.6ft) USB cable supplied

Catalog Number

KPD-KG420-20

KPD-KG420-30

KPD-KG840-10

KPD-TS03M-10

KPD-TS05M-10

KPD-TS05C-30

KPD-TS05C-30E

KPD-TS10C-30E

KPD-TS12C-30E

KPD-OPTC

Description

4x20 character text/graphic display with numerical keypad.

4x20 character text/graphic display with numerical keypad and additional function keys

8x40 character text/graphic display with alphanumerical keypad

3.8" mono touch screen

5.7" mono touch screen

5.7" color (TFT) touch screen

5.7" color (TFT) touch screen with Ethernet

10.4" color (TFT) touch screen with Ethernet

12.1" color (TFT) touch screen with Ethernet

CANopen option card

Catalog Number

OPT029-501

OPT029-502

Description

4 channel encoder splitter board (DIN rail mount)

8 channel encoder spliiter board (DIN rail mount)

Catalog Number

MNC001-501

Description

Mint

NC – CAD to Motion Windows front end

NextMove

ESB-2

NextMove

Accessories

Programmable HMI Panels

Refer to catalog BR1202-H for full information.

Catalog Number

KPD-KG420-20

KPD-KG420-30

KPD-KG840-10

KPD-TS03M-10

KPD-TS05M-10

KPD-TS05C-30

KPD-TS05C-30E

KPD-TS10C-30E

KPD-TS12C-30E

KPD-OPTC

Description

4x20 character text/graphic display with numerical keypad.

4x20 character text/graphic display with numerical keypad and additional function keys

8x40 character text/graphic display with alphanumerical keypad

3.8" mono touch screen

5.7" mono touch screen

5.7" color (TFT) touch screen

5.7" color (TFT) touch screen with Ethernet

10.4" color (TFT) touch screen with Ethernet

12.1" color (TFT) touch screen with Ethernet

CANopen option card

Power Supply Units

Catalog Number

DR-75-24

DR-120-24

DRP-240-24

Description

24V Universal Power Supply. 75W/3.2A output

24V Universal Power Supply. 120W/5.0A output

24V Universal Power Supply. 240W/10A output

Encoder Splitter Boards

Catalog Number

OPT029-501

OPT029-502

Description

4 channel encoder splitter board (DIN rail mount)

8 channel encoder spliiter board (DIN rail mount)

Mint

NC

Catalog Number

MNC001-501

Description

Mint

NC – CAD to Motion Windows front end

Cables

Catalog Number

CBL001-501

Description

RS232 serial cable

CAN/Ethernet Cables

CLB002CM-EXS

CLB005CM-EXS

CLB010CM-EXS

CLB020CM-EXS

0.2 meter (0.8ft) Shielded RJ45 Cable

0.5 meter (1.6ft) Shielded RJ45 Cable

1 meter (3.2ft) Shielded RJ45 Cable

2 meter (6.5ft) Shielded RJ45 Cable

CLB050CM-EXS

CLB100CM-EXS

5 meter (16.3ft) Shielded RJ45 Cable

10 meter (32.7ft) Shielded RJ45 Cable

Motion Feedback Cables: Motion feedback cables connect the drive encoder output signal to the NextMove encoder input, providing position feedback. Different lengths are available

Series II/MicroFlex to NextMove e100/ESB-2/ES

CBLxxxMF-E3B

Motion feedback cable

Specify length: 005 (0.5m/1.6ft); 010 (1m/3.2ft);

015 (1.5m/4.8ft); 020 (2m/6.5ft); 030 (3m/9.8ft);

040 (4m/13.1ft); 050 (5m/16.3ft)

Series II/MicroFlex to NextMove PCI-2

CBLxxxMF-E3A

Motion feedback cable

Specify length: 005 (0.5m/1.6ft); 010 (1m/3.2ft);

015 (1.5m/4.8ft); 020 (2m/6.5ft); 030 (3m/9.8ft);

040 (4m/13.1ft); 050 (5m/16.3ft)

Motor power, motor feedback and raw cables are also available. Please refer to brochure

BR1202-H for further details.

NextMove

Motion Control Solutions

Servo Drive Solutions

Whether you are looking for a simple servo drive or a fully programmable drive, Baldor has the answer. Baldor servo drives have been at the heart of automation for over 20 years and have been used in thousands of applications across the world. Our latest drives build on the reputation of quality and ease of use and are ideally matched to

Baldor’s range of NextMove motion controllers, rotary servo motors and linear servo motors. Commissioning and setup use the same acclaimed Mint

WorkBench Windows tool as the NextMove controllers, reducing the learning curve and improving productivity.

MicroFlex™

Refer to catalog BR1202-D for full information.

Baldor’s MicroFlex is a compact brushless servo drive capable of powering either rotary or linear motors, and is available in single phase 110-230VAC 50/60Hz or 3 phase 230VAC operation in current ratings of 3, 6 and 9 amps. Feedback is software programmable, accepting encoder, SSI (Synchronous Serial Interface) or Hall-effect sensors. Resolver feedback is available as an option. The MicroFlex e100 offers a fully digital solution utilizing Ethernet Powerlink to reduce wiring between the drive and motion controller (NextMove e100), increasing reliability and improving set-up time.

FlexDrive-II, Flex+Drive

-II and MintDrive

-II

Refer to catalog BR1202-D for full information.

Baldor’s Series-II servo drives offer high performance control of both rotary and linear brushless servo motors. This fully featured drive family offer different feedback options (resolver, incremental and absolute multi-turn encoders) and fieldbusses (CANopen, DeviceNet and Profibus-DP). Models are available with single phase 115/230VAC (2.5 to 7.5A) or universal three phase 180-460 VAC (2.5 to 27.5A) inputs.

The FlexDrive-II is a servo drive for connection to a motion controller or PLC accepting the industry standard ±10V analog interface. The Flex+Drive-II is a versatile indexing drive. In addition to setting position or speeds within a simple Windows front end, Flex+Drive-II is programmable in a single tasking version of Baldor’s motion language, Mint

. The MintDrive-II provides the ultimate solution for single axis applications. Support the acclaimed multitasking version of Mint, MintDrive-II is ideally suited for following type applications requiring cam profiles, flying shears or positional offsets.

MotiFlex™ e100

Refer to catalog BR1202-I for full information.

Baldor's MotiFlex™ e100 is new range of high performance multi-axis drives providing a single platform for drive solutions for automation. MotiFlex integrates state of the art DSP technology specifically designed for motor control, with a real-time Ethernet Powerlink platform, modular construction and Baldor's Mint

motion control technology. With universal AC operation and current ratings from 1.5 to 33.5 Amps in two package sizes, MotiFlex has software selectable Servo or AC vector modes and will suit both rotary and linear motor control. With complete flexibility in mind, the RoHS compliant design includes a universal encoder interface and 2 expansion slots for fieldbus, digital and analog I/O, additional feedback devices, motion controllers and safety devices. .

Euroflex

Refer to catalog BR1202-D for full information.

A compact rack mount servo drive, EuroFlex offers the same ease of use and flexibility as the MicroFlex servo drive. With an encoder feedback is suitable for both rotary and linear servo motors, the industry standard ±10V command interface makes it compatible with any motion controller or PLC on the market today. EuroFlex’s rack mounted format makes it the ideal partner for NextMove ES multi-axis motion controller. EuroFlex is available with a current rating of 5A (15A peak) and 80VDC/56VAC input.

Motor Solutions

For over 20 years, Baldor has been manufacturing and supplying high reliability servo motor solutions to worldwide applications. Baldor’s servo motors are designed for industrial applications, superior durability and proven reliability. Our range of rotary motors are available as a high performance, low inertia family, or as a higher inertia family for more cost effective applications. Baldor’s new stainless steel motors lead the way in solutions for harsh and washdown environments.

With the widest range of linear motors and stages on the market today, Baldor’s linear motors lead the way and are ideally suited to applications requiring higher speeds or improved accuracy.

BSM Series Servo Motors

Refer to catalog BR1202-E for full information.

BSM motors are hard at work, increasing productivity, improving part quality, providing precision and reducing costs in many applications. These motors are available in two models, the BSM N-Series and the

BSM C-Series. The N-Series motors provide low inertia for the highest performance. The C-Series motors have a higher inertia, with a cost effective design. All the motors are available with different feedback options including resolver, encoder (2500ppr standard), BiSS (single and multi-turn) and EnDat. Motors are available from 0.1 Nm (4 lb.-in) through to 134 Nm (1,185 lb.-in).

Both motor families are available in a stainless steel configuration, offering the best protection for harsh environment. These motors are ideally suited for pharmaceutical and food applications.

Linear Motors and Stages

Refer to catalog BR1202-G for full information.

Used in thousands of applications worldwide, Baldor provides industry with the widest range of linear motors and linear stages. Linear motors provide unique speed and positioning performance advantages. The direct-coupled motion eliminates mechanical transmission devices and offer substantial improvements over applications using ball screws, timing belts, etc. The rugged mechanical design provides accurate motion and precision positioning for millions of cycles.

DSM - Integrated Stepper Motor and Drive

Refer to flyer FL1851 for full information.

Baldor’s new DSM integrated stepper motor and microstepping drive provides a cost effective solution for stepper motor applications. The unique design integrates a high performance micro-stepping drive onto a stepper motor, providing a compact and reliable solution. Wiring is reduced to just pulse and direction plus power. The range is available in NEMA frames sizes

17, 23 and 34 with torque outputs from 22 to 748 N-cm (32 to 1061 oz-in)

DC Servo Motors

Refer to catalog BR1202-F for full information.

The Baldor family of DC servo motors (PMDC) provide continuous torques from 0.21Nm to 6.55Nm (1.8 lb.-in to 58 lb.-in.) These high performance motors are designed to meet the demanding requirements of industrial motion control. A wide variety of windings and feedback devices are available for your application needs.

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Key features

High performance processor core
Mint® programming language
Stand-alone operation
Ethernet Powerlink
CANopen network manager
RS232/485 and USB communications
Multitasking Mint® or ActiveX programmable

Frequently asked questions

The NextMove e100 can perform interpolation on 16 axes.

Open loop control is provided by means of Pulse and Direction signals. These are supported by external stepper drivers. Closed loop axes are controlled using the industry standard ±10V servo, vector or hydraulic axes.

The CANopen port can be used for I/O expansion, for interfacing to Baldor’s HMI devices or for communications with other Mint controllers.

Mint® is a high level, easy to use programming language that encapsulates the needs of multi-axis motion, HMI, communications, I/O machine control and more.