IM10316 AutoDrive S

IM10316 AutoDrive S
Operator’s Manual
®
AutoDrive S Wire Feeder
For use with machines having Code Numbers:
12476
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10317-A
| Issue Date Mar-17
© Lincoln Global, Inc. All Rights Reserved.
THANK YOU FOR SELECTING
A QUALITY PRODUCT BY
LINCOLN ELECTRIC.
PLEASE EXAMINE CARTON AND EQUIPMENT FOR
DAMAGE IMMEDIATELY
When this equipment is shipped, title passes to the purchaser
upon receipt by the carrier. Consequently, claims for material
damaged in shipment must be made by the purchaser against the
transportation company at the time the shipment is received.
SAFETY DEPENDS ON YOU
Lincoln arc welding and cutting equipment is designed and built
with safety in mind. However, your overall safety can be increased
by proper installation ... and thoughtful operation on your part.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,
think before you act and be careful.
WARNING
This statement appears where the information must be followed
exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed
to avoid minor personal injury or damage to this equipment.
KEEP YOUR HEAD OUT OF THE FUMES.
DON’T get too close to the arc.
Use corrective lenses if necessary
to stay a reasonable distance
away from the arc.
READ and obey the Safety Data
Sheet (SDS) and the warning label
that appears on all containers of
welding materials.
USE ENOUGH VENTILATION or
exhaust at the arc, or both, to
keep the fumes and gases from
your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS, natural ventilation may be
adequate if you keep your head out of the fumes (See below).
USE NATURAL DRAFTS or fans to keep the fumes away
from your face.
If you develop unusual symptoms, see your supervisor.
Perhaps the welding atmosphere and ventilation system
should be checked.
WEAR CORRECT EYE, EAR &
BODY PROTECTION
PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter plate
(See ANSI Z49.1).
PROTECT your body from welding spatter and arc
flash with protective clothing including woolen
clothing, flame-proof apron and gloves, leather
leggings, and high boots.
PROTECT others from splatter, flash, and glare
with protective screens or barriers.
IN SOME AREAS, protection from noise may be appropriate.
BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
AT ALL TIMES.
SPECIAL SITUATIONS
DO NOT WELD OR CUT containers or materials which previously
had been in contact with hazardous substances unless they are
properly cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release
highly toxic fumes or gases.
Additional precautionary measures
PROTECT compressed gas cylinders from excessive heat,
mechanical shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of an
electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.
Safety 01 of 04 - 06/15/2016
SAFETY
SECTION A:
WARNINGS
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel Engines
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and other
reproductive harm.
Gasoline Engines
The engine exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects, or other
reproductive harm.
ARC WELDING CAN BE HAZARDOUS. PROTECT
YOURSELF AND OTHERS FROM POSSIBLE SERIOUS
INJURY OR DEATH. KEEP CHILDREN AWAY.
PACEMAKER WEARERS SHOULD CONSULT WITH
THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For
additional safety information, it is strongly recommended
that you purchase a copy of “Safety in Welding & Cutting ANSI Standard Z49.1” from the American Welding Society,
P.O. Box 351040, Miami, Florida 33135 or CSA Standard
W117.2-1974. A Free copy of “Arc Welding Safety” booklet
E205 is available from the Lincoln Electric Company,
22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION,
MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
1.d. Keep all equipment safety guards, covers
and devices in position and in good repair.
Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.
1.e. In some cases it may be necessary to remove safety guards to
perform required maintenance. Remove guards only when
necessary and replace them when the maintenance requiring
their removal is complete. Always use the greatest care when
working near moving parts.
1.f. Do not put your hands near the engine fan. Do not attempt to
override the governor or idler by pushing on the throttle control
rods while the engine is running.
1.g. To prevent accidentally starting gasoline engines while turning
the engine or welding generator during maintenance work,
disconnect the spark plug wires, distributor cap or magneto wire
as appropriate.
1.h. To avoid scalding, do not remove the radiator
pressure cap when the engine is hot.
ELECTRIC AND
MAGNETIC FIELDS MAY
BE DANGEROUS
2.a. Electric current flowing through any conductor
causes localized Electric and Magnetic Fields (EMF).
Welding current creates EMF fields around welding cables
and welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
FOR ENGINE POWERED
EQUIPMENT.
1.a. Turn the engine off before troubleshooting
and maintenance work unless the
maintenance work requires it to be running.
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes outdoors.
1.c. Do not add the fuel near an open flame
welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from
vaporizing on contact with hot engine parts
and igniting. Do not spill fuel when filling
tank. If fuel is spilled, wipe it up and do not start engine until
fumes have been eliminated.
2.c. Exposure to EMF fields in welding may have other health effects
which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work
cables. If the electrode cable is on your right side, the
work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5. Do not work next to welding power source.
Safety 02 of 04 - 06/15/2016
SAFETY
ELECTRIC SHOCK
CAN KILL.
ARC RAYS CAN BURN.
3.a. The electrode and work (or ground) circuits are
electrically “hot” when the welder is on. Do
not touch these “hot” parts with your bare skin or wet clothing.
Wear dry, hole-free gloves to insulate hands.
4.a.
Use a shield with the proper filter and cover plates to protect your
eyes from sparks and the rays of the arc when welding or
observing open arc welding. Headshield and filter lens should
conform to ANSI Z87. I standards.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full area
of physical contact with work and ground.
4.b.
Use suitable clothing made from durable flame-resistant material
to protect your skin and that of your helpers from the arc rays.
4.c.
Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
In addition to the normal safety precautions, if
welding must be performed under electrically
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped
positions such as sitting, kneeling or lying, if there
is a high risk of unavoidable or accidental contact
with the workpiece or ground) use the following
equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic welding
gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection should
be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth)
ground.
3.f. Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of electrode
holders connected to two welders because voltage between the
two can be the total of the open circuit voltage of both
welders.
FUMES AND GASES
CAN BE DANGEROUS.
5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these fumes and gases.
When welding, keep your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep fumes and gases
away from the breathing zone. When welding hardfacing
(see instructions on container or SDS) or on lead
or cadmium plated steel and other metals or
coatings which produce highly toxic fumes, keep
exposure as low as possible and within applicable
OSHA PEL and ACGIH TLV limits using local
exhaust or mechanical ventilation unless exposure
assessments indicate otherwise. In confined
spaces or in some circumstances, outdoors, a
respirator may also be required. Additional
precautions are also required when welding
on galvanized steel.
5. b. The operation of welding fume control equipment is affected by
various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
welding procedure and application involved. Worker exposure
level should be checked upon installation and periodically
thereafter to be certain it is within applicable OSHA PEL and
ACGIH TLV limits.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
5.c. Do not weld in locations near chlorinated hydrocarbon vapors
coming from degreasing, cleaning or spraying operations. The
heat and rays of the arc can react with solvent vapors to form
phosgene, a highly toxic gas, and other irritating products.
3.j. Also see Items 6.c. and 8.
5.d. Shielding gases used for arc welding can displace air and cause
injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
Safety Data Sheet (SDS) and follow your employer’s safety
practices. SDS forms are available from your welding
distributor or from the manufacturer.
5.f. Also see item 1.b.
Safety 03 of 04 - 06/15/2016
SAFETY
WELDING AND CUTTING
SPARKS CAN CAUSE
FIRE OR EXPLOSION.
6.a. Remove fire hazards from the welding area. If
this is not possible, cover them to prevent the welding sparks
from starting a fire. Remember that welding sparks and hot
materials from welding can easily go through small cracks and
openings to adjacent areas. Avoid welding near hydraulic lines.
Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special
precautions should be used to prevent hazardous situations.
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is
touching the work or ground. Accidental contact can cause
overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances inside.
They can cause an explosion even though they have been
“cleaned”. For information, purchase “Recommended Safe
Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free
protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area
as practical. Work cables connected to the building framework or
other locations away from the welding area increase the
possibility of the welding current passing through lifting chains,
crane cables or other alternate circuits. This can create fire
hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
6.I. Read and follow NFPA 51B “Standard for Fire Prevention During
Welding, Cutting and Other Hot Work”, available from NFPA, 1
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
CYLINDER MAY EXPLODE IF
DAMAGED.
7.a. Use only compressed gas cylinders containing
the correct shielding gas for the process used
and properly operating regulators designed for
the gas and pressure used. All hoses, fittings,
etc. should be suitable for the application and
maintained in good condition.
7.b. Always keep cylinders in an upright position securely chained to
an undercarriage or fixed support.
7.c. Cylinders should be located:
•
Away from areas where they may be struck or subjected
to physical damage.
•
A safe distance from arc welding or cutting operations
and any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight
except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders,
associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
the Compressed Gas Association, 14501 George Carter Way
Chantilly, VA 20151.
FOR ELECTRICALLY
POWERED EQUIPMENT.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical
Code, all local codes and the manufacturer’s recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
Refer to
http://www.lincolnelectric.com/safety
for additional safety information.
Safety 04 of 04 - 06/15/2016
AUTODRIVE® S WIRE FEEDER
TABLE OF CONTENTS
PAGE
TABLE OF CONTENTS
GENERAL DESCRIPTION.............................................................................................................................................. 3
GENERAL FUNCTIONAL DESCRIPTION....................................................................................................................... 3
RECOMMENDED PROCESSES ...................................................................................................................................3
PROCESS LIMITATIONS............................................................................................................................................. 3
EQUIPMENT LIMITATIONS......................................................................................................................................... 3
RECOMMENDED POWER SOURCES........................................................................................................................... 3
TECHNICAL SPECIFICATIONS.....................................................................................................................................4
DESIGN FEATURES....................................................................................................................................................6
INSTALLATION......................................................................................................................................................... A-1
TYPICAL FEEDER INSTALLATION............................................................................................................................A-2
DRIVE ROLL ADJUSTMENT.................................................................................................................................... A-5
SYSTEM SET-UP....................................................................................................................................................A-5
MAGNUM PRO LINER INSTALLATION AND CHANGE................................................................................................A-6
WELD CABLE SIZES............................................................................................................................................... A-8
WIRE DRIVE CONFIGURATION................................................................................................................................ A-8
SHIELDING GAS CONNECTION............................................................................................................................. A-10
OPERATION ............................................................................................................................................................ B-1
ACCESSORIES.......................................................................................................................................................... C-1
MAINTENANCE.........................................................................................................................................................D-1
TROUBLESHOOTING................................................................................................................................................. E-1
DIAGRAMS .............................................................................................................................................................F-1
PARTS LIST ............................................................................................................... PARTS.LINCOLNELECTRIC.COM
Content/details may be changed or updated without notice. For most current Instruction Manuals, go to
parts.lincolnelectric.com.
2
AUTODRIVE® S WIRE FEEDER
GENERAL DESCRIPTION
GENERAL DESCRIPTION
General Physical DescriPtion
The AutoDrive® S wire feeders are powerful yet compact wire
drives for robotic applications.
The Servo Controlled 4 roll wire drive gives accurate feeding of
0.035” thru 0.045” solid steel and metal cored wires. The drive
features a quick change liner configuration and tool-less drive roll
changing all mounted in a precision die cast aluminum frame. A
right angle precision gear box efficiently transfers motor power for
both high torque and high speed.
The AutoDrive® S is optimized for most “thru arm” style robotic
arms. The small, light weight package maximizes arm speed and
working envelope. Quick change mounting brackets along with a
new unified cable system make for fast servicing of the feeder
and torch.
General Functional DescriPtion
The AutoDrive® S wire drive features a high resolution encoder for
precision wire feeding both forwards and in reverse.
recoMMenDeD Processes
• GMAW
Process liMitations
AutoDrive® S
• Maximum wire size = 0.045” (1.2mm)
eQuiPMent liMitations
AutoDrive® S
• Maximum GMAW gun length =10’ (3.1m)
• Maximum wire drive control cable length = 100ft (31m)
• Robot, power source and wire feeder software may need to be
updated.
• Only 0.045” drive rolls are included with the feeder.
recoMMenD PoWer sources
• All Lincoln Power Wave series Power Sources
3
GENERAL DESCRIPTION
AUTODRIVE® S WIRE FEEDER
technical sPeciFications
AUTODRIVE® S
PRODUCT #
K4303-1
RATINGS
WIRE FEED SPEED
30 - 800 IPM (0.8 –20.32M/MIN)
WIRE SIZES, SOLID
.035- .045” (0.9–1.2MM)
WELDING CURRENT
500 AMPS @ 100%
ELECTRICAL
INPUT VOLTAGE
40 VDC
INPUT CURRENT
10A MAX
MOTOR POWER
109 WATT
CABLE CONNECTION
5 PIN ARCLINK®
LENGTH
9.1” (231MM)
WIDTH
7.5“ (191 MM)
HEIGHT
8.4” (213MM)
WEIGHT
14.5 LB (6.6 KG)
FEEDING DIRECTION
RIGHT HAND
CONDUIT BUSHING
QUICK CONNECT (WIRE WIZARD® COMPATIBLE)
COMPATIBLE ROBOTS
FANUC ARCMATE 100 SERIES FANUC ARCMATE 120 SERIES
YASKAWA/MOTOMAN 2010
YASKAWA/MOTOMAN 1440
ABB IRB1520IRB, ABB 1600IRB, ABB 2600IRB-8/2.00
KUKA KR5-HW-2,KR16-HW, KR16-L8-HW
RECOMMENDED MAXIMUM
CONDUIT LENGTH
25 FT (MAXIMUM CONDUIT LENGTH DEPENDS ON THE NUMBER AND
SIZE OF RADII IN THE PATH)
SHIELD GAS INLET PRESSURE
SHIELD GAS INLET PRESSURE
PHYSICAL
COOLING REQUIREMENTS
MINIMUM FLOW RATE
0.32 GAL/MIN (1.5L/MIN) - (WATER COOLED TORCH ONLY)
MINIMUM INLET PRESSURE
50 PSI (345 KPA) - (WATER COOLED TORCH ONLY)
MAXMUM INLET PRESSURE
70 PSI (483 KPA) - (WATER COOLED TORCH ONLY)
MAXIMUM COOLING POWER
0.30 KW (1023 BTU/HR) @1.5L/MIN - (WATER COOLED TORCH ONLY)
APPROVALS AND MARKINGS
CSA C/US
CAN/CSA-E 60974-5, ANSI/IEC 60974-5
YES
CE
EN 60974-5, EN60974-10
YES
CCC
GB 15579-5: 2013
YES
IP RATING
IP2X
4
AUTODRIVE® S WIRE FEEDER
GENERAL DESCRIPTION
AutoDrive® S
Front 3 Quarter View:
Components (Cover not shown):
Tension Arm
Idler Rolls
Power Cable
Connection
Tension Adjustment
Wire Wizard Compatible
Conduit Connection
inlet guide
Drive Rolls
Drive Gear
ArcLinc®
Shielding Gas Input
Liquid Cooling
|(with liquid cooled torch)
5
AUTODRIVE® S WIRE FEEDER
GENERAL DESCRIPTION
DesiGn Features
• Closed loop servo motor and servo controller allows for the
highest precision wire placement.
• High resolution encoder for precise low wire feed speed
control and fast dynamic response.
•
•
•
•
•
•
•
•
•
Optimized gear reduction boosts motor efficiency for more
output in a smaller package.
Four drive roll design improves traction on solid wire.
The adjustable tension results in maximum drive roll clamping
pressure without wire distortion.
Each drive roll has independent ball bearings inside each hub.
All gear driven rolls maximize traction.
Precision machined components ensure proper alignment and
virtually eliminate wire jams.
No tools required to change the drive rolls.
Wire liner can be quickly changed without removing the torch
assembly.
Quick disconnect wire input compatible with many industry
standard wire delivery systems.
6
AUTODRIVE® S WIRE FEEDER
INSTALLATION
INSTALLATION
WARNING
ELECTRIC SHOCK can kill.
•
Turn the input power OFF at the welding
power source before installation or
changing drive rolls and/or guides.
•
Do not touch electrically live parts.
•
Welding power source must be
connected to system ground per the
National Electrical Code or any applicable local codes.
•
Only qualified personnel should perform maintenance
work.
location
This equipment is for industrial use only and it is not intended for
use in residential locations where the electrical power is provided
by the public low-voltage supply system. There can be potential
difficulties in residential locations due to conducted as well as
radiated radio-frequency disturbances. The EMC or RF classification of this equipment is Class A.
NOTE: UPDATE POWER SOURCE SOFTWARE FROM
POWERWAVESOFTWARE.COM
IMPORTANT!
Install Torch first. Refer to appropriate manual for torch
installation instructions.
Hardware parts breakdown included with hardware pack
included with feeder bracket.
Mount only in a dry environment.
A-1
AUTODRIVE® S WIRE FEEDER
FeeDer installation
Hardware parts breakdown included with hardware pack included
with feeder bracket.
Firmly install the Autodrive® S wire feeder to a robot arm or
fixture. Ensure that torch cable rear connector is in approximate
orientation shown. If torch is not in this approximate orientation,
remove torch cable and reposition. Refer to Magnum Pro Thru
Arm Torch for AutoDrive S literature for torch installation
instructions. (See Figures A.1a thru A.1g for proper robot arm).
Position robot arm such that the arm is in horizontal position.
1) Attach mounting bracket loosely to arm per below:
a) FANUC Robot Arms, Fig.A.1a: install FANUC 100iC/120iC
mounting bracket loosely to arm using (3) M6X12 mm Socket
Head Cap screws and washers. Slide feeder to rearmost
position.
INSTALLATION
c) ABB IRB 1520ID Robot Arm, Fig. A.1c: install bracket to robot
arm using (4) M6 Socket Head Cap screws, (2) M8 Plain
washers (placed between bracket and feeder arm on RIGHT
side) and washers. Tighten screws.
FIGURE A.1c
M8 Plain Washer (2)
(on inside, this side ONLY)
M6 Socket Head Cap
screws (4)
FIGURE A.1a
d) ABB IRB 1600ID Robot Arm, Fig. A.1d: Install mounting
bracket onto LEFT side of robot arm; install (2) M8 Socket
Head Cap screws and washers. Tighten screws.
FIGURE A.1d
M6 X 12 mm
Socket Head Cap screws
b) MOTOMAN MA1440 or MA2010 Robot Arms, Fig. A.1b install
bracket to robot arm using (2) M6 & (2) M8 Socket Head Cap
screws and washers. Tighten screws.
M8 Socket Head Cap
screws (2)
FIGURE A.1b
e) ABB IRB 2600 ID Robot Arm, Fig. A.1e: install bracket to robot
arm using (4) M8 Socket Head Cap screws and washers.
Tighten screws.
FIGURE A.1e
M6 Socket Head Cap
screws (2)
M6
Socket Head Cap screws
M8
Socket Head Cap screws
M8 Socket Head Cap
screws (2)
A-2
AUTODRIVE WIRE FEEDER
f)
INSTALLATION
KUKA KR5-HW-2 Robot Arm, Fig. A.1f: install bracket to robot
arm using (5) M8 Socket Head Cap screws and washers.
Tighten screws.
FIGURE A.1f
2) Place feeder onto the mounting bracket. It may be
necessary to lift feeder and slide slightly to give enough
room to align connection.
3) Align port and pin (gas) on rear power connection with pin
(liner guide) and port on feeder. Rotate locking nut counterclockwise (viewed from front), engaging threads on rear
power connection.
FIGURE A.2 (TYPICAL)
M8 Socket Head Cap
screws (2)
M8 Socket Head Cap
screws (3)
g) KUKA KR16-HW and KR16-HW-L8 Robot Arm, Fig. A.1g:
install bracket to robot arm using (3) M10 Socket Head Cap
screws and washers. Tighten screws.
FIGURE A.1g
4) Install feeder washers and #8-32 Pan Head screws . On
MOTOMAN, ABB, and KUKA, install loosely so that feeder can
still move. On FANUC, tighten feeder screws.
FIGURE A.3 (TYPICAL)
1-1/2” rise
8-32 Pan Head
screws
M10 Socket Head Cap
screws (3)
A-3
AUTODRIVE WIRE FEEDER
INSTALLATION
5) Using the supplied spanner wrench, tighten locking nut by
continuing to rotate counter clockwise, Fig. A.4. DO NOT use
lever arms or breaker bars on spanner wrench. This
connection is designed to be tightened ONLY with provided
tool, with a medium force.
FIGURE A.4
6) Adjust feeder until an approximate 1-1/2” rise is visible in
torch power cable. Secure all remaining screws left loose
during installation of feeder and mounting bracket
(See Figure A.3).
A-4
AUTODRIVE® S WIRE FEEDER
INSTALLATION
Drive roll aDjustMent
Default setting is line #5 with wire installed.
(See Figure A.9)
Adjust tension to obtain optimal feedability.
systeM set-uP
New Arms
Please refer to Installation Section A and follow the provided steps,
and Operation Section B for basic operation.
FIGURE A.9
STEEL
SETTING
#5
A-5
AUTODRIVE® S WIRE FEEDER
INSTALLATION
MaGnuM Pro liner installation anD chanGe
1. Position torch assembly into a horizontal position.
2. Open feeder door.
3. Release tension arm on feed plate and allow to flip up to a
vertical position.
4. Remove thumbscrews and feed plate drive roll cover.
5. Remove front drive roll. (See Figure A.10)
6. With 5/16” open-end wrench, remove liner lock nut,
(See Figure A.11)
FIGURE A.10
Tension Arm
Drive Roll
Feed Plate Drive Roll Cover
Thumbscrews
FIGURE A.11
Liner Locknut
A-6
AUTODRIVE WIRE FEEDER
INSTALLATION
7. Remove nozzle, insulator, and gas diffuser from front of torch.
8. Push on Magnum PRO liner end protruding from gooseneck.
9. Pull Magnum PRO liner towards rear and remove from liner
guide and feeder, (See Figure A.12).
FIGURE A.12
10. Feed new Magnum PRO liner into liner guide, taking care to
not damage liner coils.
11. Push Magnum PRO liner into liner guide; install liner lock nut
and tighten with 5/16” open-end wrench until snug.
12. Reinstall drive roll and feedplate drive roll cover, label facing
outside.
12. Trim Magnum PRO liner to 5/8” stick out from front end of
gooseneck
13. Reinstall insulator, gas diffuser and nozzle.
A-7
Liner Guide
AUTODRIVE® S WIRE FEEDER
INSTALLATION
WelD cable sizes
Tabulated below are copper cable sizes recommended for
different currents and duty cycles. Lengths stipulated are the
distance from the welder to work and back to the welder again.
Cable sizes are increased for greater lengths primarily for the
purpose of minimizing cable drop.
TABLE A.5 CABLE SIZES
RECOMMENDED CABLE SIZES (RUBBER COVERED COPPER - RATED 75°C)**
Amperes
Percent
Duty
Cycle
200
200
225
225
250
250
250
250
300
325
350
400
400
500
60
100
20
40 & 30
30
40
60
100
60
100
60
60
100
60
CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK CABLES
0 to 50 Ft.
2
2
4 or 5
3
3
2
1
1
1
2/0
1/0
2/0
3/0
2/0
50 to 100 Ft.
2
2
3
3
3
2
1
1
1
2/0
1/0
2/0
3/0
2/0
100 to 150 Ft.
2
2
2
2
2
1
1
1
1
2/0
2/0
2/0
3/0
3/0
** Tabled values are for operation at ambient temperatures of
40°C and below. Applications above 40°C may require cables
larger than recommended, or cables rated higher than 75°C.
A-8
150 to 200 Ft.
1
1
1
1
1
1
1
1
1/0
2/0
2/0
3/0
3/0
3/0
200 to 250 Ft.
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
2/0
3/0
3/0
4/0
4/0
4/0
AUTODRIVE® S WIRE FEEDER
INSTALLATION
To install drive rolls:
Wire Drive conFiGuration
Procedure to Assemble Drive Rolls and Wire Guides
NOTE: When changing drive roll size or type (“v” groove to “u”
groove or vice versa) POWER WAVE MANAGER must be used.
Change the drive roll size in the SETUP PARAMETERS in the
WIRE FEEDER section of POWER WAVE MANAGER. Select
appropriate drive roll size and type, such as “045V” or “035U, as
printed on the drive roll.
Please refer to POWER WAVE MANAGER (IM8002) for detailed
usage.
WARNING
ELECTRIC SHOCK can kill.
•
Turn the input power OFF at the
welding power source before
installation or changing drive rolls
and/or guides.
•
Do not touch electrically live parts.
•
When inching with the gun trigger, electrode and drive
mechanism are "hot" to work and ground and could
remain energized several seconds after the gun trigger
is released.
•
Do not operate with covers, panels or guards removed
or open.
•
Only qualified personnel should perform maintenance
work.
1.
2.
3.
4.
5.
6.
Turn off power at the welding power source.
Open the idle arms.
Slide the drive rolls onto the drive hubs.
Close the idle arm.
Assemble the outer protective cover, label facing outside.
Adjust the tension of the pressure arm to the proper setting.
To change idler rolls:
1. Turn off power at the welding power source.
2. Open the idle arm.
3. Using a hex wrench remove the screws on both sides of the
idler rolls.
4. Remove worn idler rolls and replace with new ones
5. Re-install screws and torque to hand tight.
To remove drive rolls:
1. Turn power off at the welding power source.
2. Remove the outer protective cover by removing the thumb
screws.
3. Open the idle arm.
4. Remove the drive rolls.
To change main drive gear:
1.
2.
3.
4.
5.
6.
A-9
Turn off power at the welding power source.
Open the idle arm.
Remove the drive rolls.
Loosen hex setscrew on main gear.
Remove the main drive gear from the drive shaft.
Install replacement drive gear and tighten the setscrew hand
tight.
AUTODRIVE® S WIRE FEEDER
INSTALLATION
Install the shielding gas cylinder supply as follows:
shielDinG Gas connection
1. Secure the cylinder to prevent it from falling.
2. Remove the cylinder cap. Inspect the cylinder valves and
regulator for damaged threads, dirt, dust, oil or grease.
Remove dust and dirt with a clean cloth.
WARNING
CYLINDER may explode if damaged.
•
Keep cylinder upright and chained to
support.
•
Keep cylinder away from areas where it
may be damaged.
•
Never lift welder with cylinder attached.
•
Never allow welding electrode to touch cylinder.
•
Keep cylinder away from welding or other live electrical
circuits.
WARNING
DO NOT ATTACH THE REGULATOR IF OIL, GREASE OR
DAMAGE IS PRESENT!
Inform your gas supplier of this condition. Oil or grease in
the presence of high pressure oxygen is explosive.
3. Stand to one side away from the outlet and open the cylinder
valve for an instant. This blows away any dust or dirt which
may have accumulated in the valve outlet.
BUILD-UP OF SHIELDING GAS
4. Attach the flow regulator to the cylinder valve and tighten the
may harm health or kill.
union nut(s) securely with a wrench. Note: if connecting to
•
Shut off shielding gas supply when not
100% CO2 cylinder, insert regulator adapter between
in use.
regulator and cylinder valve. If adapter is equipped with a
plastic washer, be sure it is seated for connection to the CO2
cylinder.
SEE AMERICAN NATIONAL STANDARD Z-49.1,
5. Attach one end of the inlet hose to the outlet fitting of the flow
"SAFETY IN WELDING AND CUTTING" PUBLISHED BY THE
regulator. Attach the other end to the welding system
AMERICAN WELDING SOCIETY.
shielding gas inlet. Tighten the union nuts with a wrench.
6. Before opening the cylinder valve, turn the regulator adjusting
knob counterclockwise until the adjusting spring pressure is
released.
Maximum inlet pressure is 100 psi. (6.9 bar.)
Ensure that gas type and mixture are correct for the 7. Standing to one side, open the cylinder valve slowly a fraction
of a turn. When the cylinder pressure gage stops moving,
procedure being used.
open the valve fully.
8. The flow regulator is adjustable. Adjust it to the flow rate
recommended for the procedure and process being used
before making a weld.
A-10
AUTODRIVE® S WIRE FEEDER
OPERATION
OPERATION
The AutoDrive® S wire feeders are fully controlled and operated by
a robot, control box or user interface on the power source. The
AutoDrive® S system requires a Generation III Power Wave® Power
Source. A software update may be required prior to use.
GRAPHIC SYMBOLS THAT APPEAR ON THE AutoDrive®
S TORCH OR WIRE FEEDER OR IN THIS MANUAL
WARNING OR
CAUTION
WIRE FEEDER
GAS PURGE
I1
I2
SHIELDING GAS
INLET
INPUT CURRENT
OUTPUT CURRENT
LIQUID INLET
LIQUID OUTLET
B-1
AUTODRIVE® S WIRE FEEDER
ACCESSORIES
OPTIONAL KITS AND
ACCESSORIES
Procedure to Assemble Drive Rolls and Wire Guides
NOTE: When changing drive roll size or type (“v” groove to “u”
groove or vice versa) POWER WAVE MANAGER must be used.
Change the drive roll size in the SETUP PARAMETERS in the
WIRE FEEDER section of POWER WAVE MANAGER. Select
appropriate drive roll size and type, such as “045V” or “035U, as
printed on the drive roll.
Please refer to POWER WAVE MANAGER (IM8002) for detailed
usage.
WARNING
ELECTRIC SHOCK can kill.
•
Turn the input power OFF at the welding
power source before installation or
changing drive rolls and/or guides.
•
Do not touch electrically live parts.
•
Welding power source must be connected to system
ground per the National Electrical Code or any
applicable local codes.
•
Only qualified personnel should perform maintenance
work.
Drive Roll Kits, 4 Roll Drive
DRIVE ROLL KIT INCLUDED PARTS
KIT NUMBER
GROOVED DRIVE ROLL QTY. MAIN DRIVE GEAR
KP4335-035S
0,9 / .035 V
2
KP4335-040S
1,0 / .040 V
2
KP4335-045S
1,1 / .045 V
2
KP4335-047S
1,2 / .047 V
2
KP4335-035C
0,9 / .035 VR
2
KP4335-040C
1,0 / .040 VR
2
KP4335-045C
1,1 / .045 VR
2
KP4335-047C
1,2 / .047 VR
2
INCLUDED IN KIT
OPTIONAL KITS & ACCESSORIES
KP42-3035-15
LINER, .030 - .035
KP42-4045-15
LINER, .035 - .045
9SM25261
CABLE REMOVAL TOOL
C-1
QTY. SMOOTH DRIVE ROLLS QTY.
1
INCLUDED IN KIT
1
AUTODRIVE® S WIRE FEEDER
MAINTENANCE
MAINTENANCE
Calibration Specifications
Calibration of the AutoDrive® S is critical to its operation. Once the
unit
has been calibrated after installation, it generally will not need
WARNING
adjustment. However, neglected or improperly calibrated
machines may not yield satisfactory weld performance. To ensure
optimal performance, it is recommended that the calibration of
wire feed speed be checked yearly.
Before carrying out service, maintenance and/or
repair jobs, fully disconnect power to the machine. The calibration procedure itself requires the use of a certified
actual meter for wire feed speed. The accuracy of calibration will
Use Personal Protective Equipment (PPE), including
be directly affected by the accuracy of the measuring equipment
safety glasses, dust mask and gloves to avoid
you use. When the unit is first installed, or if the welding
injury. This also applies to persons who enter the
performance changes, use the calibration section of the Power
work area.
Wave Manager utility to make the appropriate adjustments. The
utility and its instruction manual, which includes detailed
MOVING PARTS can injure.
instructions for carrying the calibration procedure, are available at
• Do not operate with doors open or guards off.
www.powerwavesoftware.com.
• Stop engine before servicing.
• Keep away from moving parts.
Have qualified personnel do all maintenance and
troubleshooting work.
If for any reason you do not understand the procedures or are unable to perform the maintenance or repairs safely, contact your
Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.
WWW.LINCOLNELECTRIC.COM/LOCATOR
D-1
AUTODRIVE® S WIRE FEEDER
TROUBLESHOOTING
TROUBLESHOOTING
WARNING
Service and Repair should only be performed by Lincoln Electric Factory
Trained Personnel. Unauthorized repairs performed on this equipment may
result in danger to the technician and machine operator and will invalidate
your factory warranty. For your safety and to avoid Electrical Shock, please
observe all safety notes and precautions detailed throughout this manual.
This Troubleshooting Guide is provided to help you locate and repair
possible machine malfunctions. Simply follow the three-step procedure
listed below.
Step 1.
LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMPTOMS).” This column
describes possible symptoms that the machine may exhibit. Find the listing
that best describes the symptom that the machine is exhibiting.
Step 2.
POSSIBLE CAUSE.
The second column labeled “POSSIBLE CAUSE” lists the obvious external
possibilities that may contribute to the machine symptom.
Step 3.
RECOMMENDED COURSE OF
ACTION
This column provides a course of action for the Possible Cause, generally it
states to contact your local Lincoln Authorized Field Service Facility.
If you do not understand or are unable to perform the Recommended Course
of Action safely, contact your local Lincoln Authorized Field Service Facility.
Observe all additional Safety Guidelines detailed throughout this manual.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized
Field Service Facility for technical troubleshooting assistance before you proceed.
E-1
AUTODRIVE® S WIRE FEEDER
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
PROBLEM
POSSIBLE CAUSE
RECOMMENDED COURSE OF ACTION
The wire feeder does not feed 1. Verify the power source is turned on.
wire and the drive rolls do not
2.Verify all cables are properly connected.
spin.
3.Verify power is being supplied to the wire
feeder.
The wire feeds erratically.
1.Verify the correct drive rolls are installed in
the wire drive.
2.Check for sharp bends in the gun liner or
conduit.
3.Examine the contact tip for wear and proper
size. Replace as necessary.
4.Check the gun liner and conduit. The welding
electrode should slide easily through both.
5.Verify the proper gun liner is installed.
6.Verify the pressure arms are set properly.
Too much pressure may crush the wire.
No shielding gas
1.Verify the gas supply is turned on and not
empty.
2.Check the gas hose for cuts. Make sure it is
not crushed.
If all recommended possible areas of misadjustment have
been checked and the problem persists, Contact your
local Lincoln Authorized Field Service
Facility.
3.Verify the system is not leaking from an oring seal.
Variable or "hunting" arc.
1.Check for proper size contact tip. Make sure
the contact tip is not worn, free of spatter and
not melted.
2.Clean and tighten all electrode and work
connections.
3.Verify the proper polarity is being used for the
weld procedure.
4.Make sure the proper electrode stick-out is
being maintained.
5.Check the gas flow rate and mixture.
6.The universal cable tightly mounted to the
wire drive.
7.Verify the electrode lead is connected to the
proper connection block on the feed head.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized
Field Service Facility for technical troubleshooting assistance before you proceed.
E-2
AUTODRIVE® S WIRE FEEDER
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
PROBLEM
The motor overload errors
occur.
POSSIBLE CAUSE
RECOMMENDED COURSE OF ACTION
1. Check for sharp bends in the
gun liner and conduit.
If all recommended possible areas of misadjustment have been checked
and the problem persists, Contact your local Lincoln
Authorized Field Service Facility.
2. Examine the contact tip for
wear and proper size.
Replace as necessary.
3. Check the gun liner and
conduit. The welding
electrode should slide easily
through both.
4. Verify the proper gun liner is
installed.
5. Reduce the pressure arm
setting.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized
Field Service Facility for technical troubleshooting assistance before you proceed.
E-3
G-1
8
5
PUSH
MOTOR
BB+
AA+
W
V
U
R
Br/W
B
G/W
R/Y
W/Y
B/Y
G/Y
5
4
3
2
1
J4
J2
J5
5
4
3
2
1
B/W
L
Y/W
Y
V
G
Br
J24
FEEDER
P.C. BOARD
J3
SOLENOID
J1
CONNECTS TO
FEEDER BUSS BAR
L2
L1
A
B
C
D
E
P1
A.01
M25369-1PRINT
J1-1
J1-2
67
J1-4
J1-3
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure
panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
CONNECTOR VIEWED
FROM INSERTION END
2
1
1
9
8
7
6
5
4
3
2
1
BLACK
BROWN
GREEN
BLUE
RED
VIOLET
WHITE
YELLOW
1
J24-1
COLOR
2
J24-2
B
Br
G
L
R
V
W
Y
ENCO +5
HALL +5
ENCO COM
HALL COM
2
3
4
5
6
7
8
9
10
11
12
13
14
4
3
2
1
J1-4
J1-3
J1-2
J1-1
COLOR CODE
AUTODRIVE® S WIRE FEEDER
DIAGRAMS
AutoDrive S - 12476
Index of Sub Assemblies - 12476
KEY
PART NUMBER
DESCRIPTION
QTY
INDEX OF SUB ASSEMBLIES
AR
P-888-B.2
MISCELLANEOUS ITEMS
AR
1
P-888-C
BASE MOTOR & FEEDPLATE ASSEMBLY
AR
2
P-888-D
ROOF ASSEMBLY
AR
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
P-888-A
AutoDrive S - 12476
1
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
Index of Sub Assemblies - 12476
P-888-A.jpg
2
AutoDrive S - 12476
Miscellaneous Items
KEY
PART NUMBER
DESCRIPTION
QTY
ETHERNET PATCH CABLE ASBLY
1
9SM19969-9
ETHERNET RECEPTACLE BULKHEAD
1
9SM19969-4
ETHERNET RECEPTACLE COVER
1
9SS25438-9
ADAPTER PLATE
1
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
9SM19969-13
AutoDrive S - 12476
3
No Image
4
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
Miscellaneous Items
AutoDrive S - 12476
Base, Motor, & Feedplate Assembly
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
KEY
PART NUMBER
DESCRIPTION
QTY
9SL16741-1
BASE ASSEMBLY
1
1
9SL16668-1
FEEDER BASE
1
2
9SS16656-4
OUTPUT TERMINAL ASBLY
1
2A
9SS9225-63
THREAD FORMING SCREW (CUTTING)
2
2B
9SS9262-80
PLAIN WASHER
1
2C
9ST3960
FLANGE NUT
1
3A
9SS30912
BUMPER BRACKET
3
9ST10082-32
8-32 X 1/4 SS SEMS SCREW
6
4
9ST14882-1
DOOR BUMPER
2
5
9SS31592-1
PCB ASSEMBLY
1
9ST10082-32
8-32 X 1/4 SS SEMS SCREW
5
6
9SM25218-1
REAR ASSEMBLY
1
6A
9ST10082-32
8-32 X 1/4 SS SEMS SCREW
2
7
9SM25392-1
REAR DECAL
1
8
9ST12380-13
BUSHING
2
9SS22428-2
WATER CONNECTION ASBLY
1
9A
9SM18021
WATER INLET/OUTLET INSULATOR
1
9B
9SS19664
QUICK CONNECT & NUT (FEMALE)
2
9C
9SS9262-190
M4 WASHER OVERSIZED
2
9D
9SS24739-48
8-32 X 3/8 SS SCREW
2
10
9SM17294-17
24VDC SOLENOID VALVE ASSEMBLY
1
10A
9SS9262-10
PLAIN WASHER
1
10B
9ST14370-1
CONDUIT LOCKNUT
1
9SL16693-1
POWER BLOCK ASSEMBLY
1
9SL16681-1
POWER BLOCK
1
9SS30863
STRAIGHT HOSE FITTING
3
11C
9ST10642-376
FLEX TUBE
1
11D
9ST10642-377
FLEX TUBE
2
11E
9SS20710-6
HOSE CLAMP
3
11F
9SM25216-1
MOUNTING PLATE
1
9SS30853
NYLON SHOULDER WASHER
4
9SS30894
INSULATING SPACER
4
9ST14731-90
METRIC BUTTON HEAD SCREW
4
9SS30617
CABLE NUT
1
11A
11K
AutoDrive S - 12476
5
Base, Motor, & Feedplate Assembly
KEY
PART NUMBER
DESCRIPTION
QTY
9SS30616
LOCKING RING
1
9ST10082-32
8-32 X 1/4 SS SEMS SCREW
4
9SM25307
FEEDER HARNESS
1
9SS24739-48
8-32 X 3/8 SS SCREW
4
9ST15197-2
HEX NUT WITH WASHER
1
9SM25278
BUSS BAR
1
9SS9262-80
PLAIN WASHER
1
9SCF000020
1/2-13X.75HHCS
1
9SS9262-80
PLAIN WASHER
1
9SCF000020
1/2-13X.75HHCS
1
9SS20710-6
HOSE CLAMP
3
9SS31121
PLUG & LEAD ASBLY
1
9SM25495-1
FEEDPLATE W/BRACKET ASSEMBLY
1
18A
9SG8052-1
FEEDPLATE ASSEMBLY
1
18B
9SM25226-1
INNER FRAME BRACKET
1
9SS30894
INSULATING SPACER
4
9SS30853
NYLON SHOULDER WASHER
4
9ST14731-90
METRIC BUTTON HEAD SCREW
4
9ST10082-32
8-32 X 1/4 SS SEMS SCREW
2
19
9SS31595
LINER GUIDE
1
20
9SM25347
SKID PLATE
1
9ST10082-32
8-32 X 1/4 SS SEMS SCREW
4
9SM25577
MOTOR AND GEARBOX ASSEMBLY
1
9ST9447-119
SOCKET HEAD CAP SCREW
4
12
13
18F
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
21
6
AutoDrive S - 12476
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
Base, Motor, & Feedplate Assembly
P-888-C.jpg
AutoDrive S - 12476
7
Roof Assembly
KEY
PART NUMBER
DESCRIPTION
QTY
ROOF ASSEMBLY
1
1
9SM25214-1
ROOF
1
2
9SM25572-B
SIDE DECAL
1
3
9SM25215
ROOF HATCH
1
9SL16953-1
INSULATION DECAL
1
9SL16953-2
INSULATION DECAL
1
9SL16953-3
INSULATION DECAL
1
5
9SM25572-A
SIDE DECAL
1
6
9SS27507
HINGE ASBLY
2
7A
9SS24739-48
8-32 X 3/8 SS SCREW
8
7B
9ST15197-2
HEX NUT WITH WASHER
8
8
9SS24694
LATCH
1
9
9ST12584-12
BLIND RIVET
4
10
9SM25393-1
RATING PLATE
1
11
9SS25536-1
WARNING DECAL
1
9ST10082-32
8-32 X 1/4 SS SEMS SCREW
5
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
9SL16694-1
8
AutoDrive S - 12476
Printed 04/21/2016 at 11:14:50. Produced by Enigma.
Roof Assembly
P-888-D.jpg
AutoDrive S - 12476
9
WARNING
AVISO DE
PRECAUCION
Spanish
l Do not touch electrically live parts or
l No toque las partes o los electrodos
bajo carga con la piel o ropa mojada.
l Aislese del trabajo y de la tierra.
French
l Ne laissez ni la peau ni des vête-
German
l Berühren Sie keine stromführenden
ATTENTION
WARNUNG
Portuguese
ATENÇÃO
Japanese
l Keep flammable materials away.
l Wear eye, ear and body protection.
l Mantenga el material combustible
l Protéjase los ojos, los oídos y el
electrode with skin or wet clothing.
l Insulate yourself from work and
ground.
ments mouillés entrer en contact
avec des pièces sous tension.
l Isolez-vous du travail et de la terre.
fuera del área de trabajo.
l Gardez à l’écart de tout matériel
inflammable.
l Entfernen Sie brennbarres Material!
Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!
l Isolieren Sie sich von den
Elektroden und dem Erdboden!
l Não toque partes elétricas e elec-
trodos com a pele ou roupa molhada.
l Isole-se da peça e terra.
cuerpo.
l Protégez vos yeux, vos oreilles et
votre corps.
l Tragen Sie Augen-, Ohren- und Kör-
perschutz!
l Mantenha inflamáveis bem guarda-
dos.
l Use proteção para a vista, ouvido e
corpo.
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
l Keep your head out of fumes.
l Use ventilation or exhaust to
l Turn power off before servicing.
l Do not operate with panel open or
guards off.
remove fumes from breathing zone.
l Los humos fuera de la zona de res-
piración.
l Mantenga la cabeza fuera de los
humos. Utilice ventilación o
aspiración para gases.
l Gardez la tête à l’écart des fumées.
l Utilisez un ventilateur ou un aspira-
l Desconectar el cable de ali-
mentación de poder de la máquina
antes de iniciar cualquier servicio.
l Débranchez le courant avant l’entre-
tien.
teur pour ôter les fumées des zones
de travail.
l Vermeiden Sie das Einatmen von
Schweibrauch!
l Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
l Mantenha seu rosto da fumaça.
l Use ventilação e exhaustão para
remover fumo da zona respiratória.
l Strom vor Wartungsarbeiten
l No operar con panel abierto o
guardas quitadas.
l N’opérez pas avec les panneaux
ouverts ou avec les dispositifs de
protection enlevés.
l Anlage nie ohne Schutzgehäuse
abschalten! (Netzstrom völlig öffnen; Maschine anhalten!)
oder Innenschutzverkleidung in
Betrieb setzen!
l Não opere com as tampas removidas.
l Desligue a corrente antes de fazer
l Mantenha-se afastado das partes
serviço.
l Não toque as partes elétricas nuas.
moventes.
l Não opere com os paineis abertos
ou guardas removidas.
WARNING
AVISO DE
PRECAUCION
Spanish
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing
and selling high quality welding equipment, consumables, and
cutting equipment. Our challenge is to meet the needs of our
customers and to exceed their expectations. On occasion,
purchasers may ask Lincoln Electric for advice or information
about their use of our products. We respond to our customers
based on the best information in our possession at that time.
Lincoln Electric is not in a position to warrant or guarantee such
advice, and assumes no liability, with respect to such information
or advice. We expressly disclaim any warranty of any kind,
including any warranty of fitness for any customer’s particular
purpose, with respect to such information or advice. As a matter
of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice
once it has been given, nor does the provision of information or
advice create, expand or alter any warranty with respect to the
sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection
and use of specific products sold by Lincoln Electric is solely
within the control of, and remains the sole responsibility of the
customer. Many variables beyond the control of Lincoln Electric
affect the results obtained in applying these types of fabrication
methods and service requirements.
Subject to Change – This information is accurate to the best of our
knowledge at the time of printing. Please refer to
www.lincolnelectric.com for any updated information.
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