PFC 2500 Battery Charger
PFC 2500 Battery Charger
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PFC 2500 Battery Charger
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Advantages
1. Internal integrated PFC, no pollution to electric network, prevent shocking on electric network from heavy current.
2. Wide input voltage range AC85V~AC265V available for worldwide requirements, convenient for electric-network
fluctuation and vehicles exportation.
3. High efficiency, above 93%, while traditional chargers can meet only about 80% efficiency.
4. Intelligent temperature compensation function in the charging process, preventing damage to the battery caused by
charge-off or charge due, greatly extending the lifespan of the battery.
5. Fully-sealed and water-proof, protection class IP65. Shock resistance treatment made inside makes vibration-proof
level up to SAEJ1378 that can fully meet the standard of automobile appliance usage.
6. Available for various kind of batteries like Lead-Acid, LiFePO4 etc., Flexible and programmable charging module.
Memory to store 10 unique algorithms with ability to switch between algorithms. Equipped with CAN communication
interface to realize real-time communication with BMS.
Specifications
Spec
Model
Output Voltage
-Nominal
Output Voltage
-Maximum
Output Current
-Maximum
Output Current
-Maximum
TCCH-36-40
36V
51V
230vac
115vac
40A
TCCH-48-35
48V
25A
68V
35A
TCCH-60-30
20A
60V
85V
30A
18A
TCCH-72-25
72V
102V
25A
15A
TCCH-84-21
84V
119V
21A
13A
TCCH-96-18
96V
136V
18A
11A
TCCH-120-15
120V
170V
15A
9A
TCCH-144-12
144V
204V
12A
7.5A
TCCH-156-11
156V
221V
11A
7A
TCCH-168-10
168V
238V
10A
6.5A
TCCH-192-09
192V
258V
9A
5.5A
TCCH-216-08
216V
289V
8A
5A
TCCH-288-06
288V
408V
6A
4A
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PFC 2500 Battery Charger
Technical Features
AC Input Voltage Range
AC85V~AC265V
AC Input Frequency
45~65 Hz
AC Power Factor
≥0.98
Full Load Efficiency
Mechanical Shock &
Vibration Resistance Level
EnvironmentalEnclosure
≥93%
Conformance to
SAEJ1378 Standard
IP65
Operating Temperature
-40℃ +55℃
Storage Temperature
-40℃ +100℃
Mechanical Dimensions
352mm×195mm×139mm
Net Weight
7.07kg
LED Indicator
Red-Green flash
(one second interval)
Red flash
(three seconds interval)
Red flash
(one second interval)
Yellow flash
(one second interval)
Green flash
(one second interval)
Battery Disconnected
Repair Battery
<80% Charge Indicator
>80% Charge Indicator
100% Charge Indicator
Protection Features
1. Thermal Self-Protection: When the internal temperature of the charger exceeds 75℃, the charging current will
reduce automatically. If exceeds 85℃, the charger will shutdown protectively. When the internal temperature drops, it
will resume charging automatically.
2. Short-circuit Protection: When the charger encounters unexpected short circuit across the output, charging will
automatically stop. When fault removes, the charger will re-start in 10 seconds.
3. Reverse Connection Protection: When the battery is polarity reversed, the charger will disconnect the internal circuit
and the battery, the charging will stop and avoid been damaged.
4. Input Low-voltage Protection: When the input AC Voltage is lower than 85V, the charger will shutdown protectively
and automatically resume working after the voltage is normal again.
Choice of Charging Curve(curve 1~10)
1.The LED will flash red several times when AC is first connected, then the LED will flash green once. The number of
red flashes denotes the present curve. E.g. If the red flashes three times, it means the present curve is curve 3.
2.To choose another curve, please cut off the power supply first, then unpeel the label, pressing the button while
connecting the power. If you want to choose curve 3, release the button after the 3rd LED Flash. Now the selected
curve (e.g. curve 3) will be recorded in memory. If you want the charger to work with the selected curve (e.g. curve 3),
cut off the power and reconnect it.
Alarms
LED Flashing Sequence
(One Cycle)
Indication
1
RG______
Wrong Battery
2
RGR_____
Overcharged
3
RGRG____
Battery Overheated
4
RGRGR___
Incorrect AC Input Voltage
5
RGRGRG__
External Thermal Sensor Fault
6
RGRGRGR_
7
GR______
Charger Overheated
8
GRG_____
Charger Relay Fault;Repair
9
GRGR____
Charger Fault; Repair
Communication Interface Fault
Note:
1. R—red
G—green
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PFC 2500 Battery Charger
2. “_” denotes one second stop
3. Above LED flashing sequence is one cycle, the LED will flash repeatedly when in fault.
Installation & Safety Instructions
1.Preferably the charger should be installed in the vertical position with radiator fins vertical. A space of 10cm above
ground should be open to ensure airflow. Never install in the vertical position with fins facing down.
2. Ensure all heat dissipating parts are not obstructed to avoid overheating. Do not put the battery charger near any
heat sources. Make sure that free space around the charger is enough to provide adequate ventilation & easy cable
socket access.
3. Ensure the consistency between the alternating supply voltage and the allowable voltage input of the charger.Please
approach a retailer or local Power Supply Bureau for enquiry.
4. For safety and electromagnetic compatibility, the battery charger has a 3-prong plug that apply tothe socket with
grounded outlet.
5. If you are using an extension cord for alternating current power supply, make sure that it is affordable to the
maximum input current.
6. The voltage-drop between the charger and connection wire of the battery should be as less than 1% of the battery
voltage as it can. Otherwise, it affects charging effect possibly. Meanwhile, the diameter of the wire should satisfy the
output current value.
7.The thermal compensation probe for the battery voltage must be placed in the area of the highest battery
temperature, such as between 2 batteries near the center of the pack.
8.If the charger does not work correctly or if it has been damaged, unplugged it immediately from the supply socket,
from the battery and contact a retailer.
9. Do not try to service the charger yourself. Opening the cover may expose you to shock or other hazards.
10. To avoid damaging the power cord, do not put anything on it or place it where it will be walked on. If the cord
becomes damaged or frayed, replace it immediately.
Electric Conversions, 515 N. 10th St., Sacramento, CA 95811, Ph: 916-441-4161, Fax: 916-4448190
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