CANOPY WIRING PATCH KIT INSTALLATION
CP0085
CANOPY WIRING PATCH KIT
INSTALLATION INSTRUCTIONS
Holden Colorado RG
IMPORTANT!
• Read instructions carefully before installation.
• It is strongly recommended that installation is conducted by an authorized dealer.
• This product must be installed exactly as specified in these instructions.
RECOMMENDED TOOL LIST - (Not Supplied in Kit)
• Side Cutters
• Torch
• Breaker Bar
• Draw Wire
• Phillips Head Screwdriver
• Small Flat Head Screwdriver
• Thread Lock (eg. Loctite 243)
• Sockets Set, Extension Bar and Driver
• Heat Gun
PARTS CHECK SHEET
PARTS IN POWER HARNESS KIT: LOOM0061
Fitting
Instruction
Vehicle Wiring
Power Harness
Qty - 1
22/11/12
Cable Ties
Qty - 15
Cap
Qty - 1
Connector
Qty - 1
Heat Shrink
Qty - 1
Fitting
Instruction
(FIT-CP0085)
Qty - 1
Page 1 of 7
CP0085
COLORADO CANOPY WIRING PATCH KIT
1.
CANOPY HARNESS
HOLE IN THE TUB
SHEETMETAL
CANOPY HARNESS
CONNECTORS
● The canopy harness for the canopy light is
attached to the inside left hand corner of the
canopy.
● Open the rear door and tailgate.
● Push the canopy harness connectors through
the cavity in the rear LHS of the tub (one at
the time). (ref. diagram 1).
TAILGATE
Diagram: 1 - ROUTING CANOPY HARNESS
2.
POWER
HARNESS
1
2
CANOPY
HARNESS
● Pull the canopy harness through under
the vehicle.
● Connect the canopy harness into the
power harness as shown, before running the
power harness under the vehicle.
● Fit the cap into the spare canopy harness
plug.
● Use one (1) cable tie from the hardware kit
to neatly secure the canopy harness to the
vehicle, so that it does not get damaged.
(ref. diagram 2).
FIT CAP
Diagram: 2 - CONNECT POWER HARNESS TO CANOPY HARNESS
22/11/12
Page 2 of 7
COLORADO CANOPY WIRING PATCH KIT
CP0085
3.
POWER
HARNESS
SEE
STEP 13
SEE
STEPS 1 & 2
CABLE TIES
(5) UNDER CABIN
SEE
STEPS 3 & 12
CHASSIS
RAIL
● Run the power harness along the chassis rail
following the existing wiring, up to the front
left hand wheel arch as shown.
● Use five (5) cable ties from the power harness
kit to secure the power harness to the vehicle
harness at locations equally spaced under the
tub where the vehicle harness is attached to
the chassis rail as shown.
● Trim excess cable tie length with side cutters.
● Ensure harness is run in a direct route from
the rear of the vehicle to the front.
NOTE: Power harness can also be clipped into
existing mounts (white plastic clips) on chassis
rail as required. (ref. diagram 3).
CABLE TIES
(5) UNDER TUB
POWER HARNESS POSITIONING UNDER THE TUB
CABLE
TIE
VEHICLE HARNESS
CABLE
TIE
POWER
HARNESS
TUB NOT SHOWN FOR CLARITY
Diagram: 3 - RUN POWER HARNESS ALONG CHASSIS RAIL
4.
VIEW UNDER REAR LEFT CAB CORNER
● At the rear left lower corner of the vehicle cab
remove the round plastic grommet from the
vehicle. (ref. diagram 4).
POWER
HARNESS
GROMMET
Diagram: 4 - REMOVE GROMMET
22/11/12
Page 3 of 7
COLORADO CANOPY WIRING PATCH KIT
CP0085
5.
● Open the left hand side vehicle doors.
Pull up and remove the door sill plates.
(ref. diagram 5).
REMOVE
FRONT DOOR
SILL PLATE
FRONT
REMOVE
REAR DOOR
SILL PLATE
REAR
Diagram: 5 - REMOVE DOOR SILL PLATES
6.
● Pull the rear seat back, release tag and lower
the rear seat back, down.
● Pull on the front edge of the rear side trim to
remove the trim panel to gain access to the
vehicle body cavity. (ref. diagram 6).
REMOVE
REAR TRIM PANEL
REAR SEAT BACK
LOWERED, DOWN
Diagram: 6 - REMOVE REAR TRIM PANEL
22/11/12
Page 4 of 7
COLORADO CANOPY WIRING PATCH KIT
VIEW INSIDE REAR
LEFT CABIN CORNER
SEAT
BELT
VIEW UNDER REAR
LEFT CABIN CORNER
DRAW
WIRE
POWER
HARNESS
FOAM
BLOCK
GROMMET
Diagram: 7 - FIT THE POWER HARNESS INTO CABIN
VIEW INSIDE THE CAB
‘B’ PILLAR
TRIM PANEL
CP0085
7.
● Remove the seat belt mechanism and acoustic
foam to allow easy access to the cab cavity.
● Feed vehicle draw wire into the seatbelt cavity
inside the vehicle.
● Attach the power harness to the draw wire and
pull the power harness all the way into the cabin
until the grommet is seated in the grommet hole.
● Alternatively you can remove the acoustic
foam, push the power harness into the seatbelt cavity and then pull the power harness all
the way into the cabin until the grommet is
seated in the grommet hole.
● Under the cabin, ensure grommet is correctly
seated in the grommet hole to prevent water
entering the cabin.
● Replace the acoustic foam and seat belt
mechanism previously removed.
(ref. diagram 7).
8.
● Run the power harness along the vehicle
harness.
● Use a draw wire to feed the power harness
behind the “B” pillar trim panel.
(ref. diagram 8).
POWER
HARNESS
Diagram: 8 - ROUTING THE POWER HARNESS
REMOVE FRONT SIDE KICK PANEL
9.
● Remove the retaining screw from the front left
hand side kick panel and pull to remove from
the vehicle. (ref. diagram 9).
Diagram: 9 - REMOVE FRONT SIDE KICK PANEL
22/11/12
Page 5 of 7
COLORADO CANOPY WIRING PATCH KIT
CP0085
10.
VEHICLE
HARNESS
● Rotate the connector lock bar to split the
X210 harness connector and pull the lower
connector out to access it. (ref. diagram 10).
Diagram: 10 - DISCONNECTING THE VEHICLE HARNESS
11.
TERMINAL
BLOCK
D7
WIRE
LOOSELY
FIT HEAT
SHRINK
SECURE
HEAT SHRINK
● Find the D7 wire (purple-white colour) and
cut it as shown.
● Pare back the wire sleeves to expose the
wires. Use the terminal block to join the
D7 wire with the grey wire from the power
harness. Use a small flat head screwdriver
to tighten the screws and secure all three (3)
wires.
● Move the heat shrink over the terminal block
and apply heat to secure the heat shrink over
the terminal block and wires.
(ref. diagram 11).
POWER
HARNESS
Diagram: 11 - CONNECTING THE BRAKE LAMP WIRE
12.
REMOVE
SCRIVET
SECURE POWER HARNESS
TO VEHICLE HARNESS
WITH (3) CABLE TIES
RUN POWER
HARNESS UNDER
GLOVE BOX
PULL BACK
CARPET
ATTACH
EARTH POINT
Diagram: 12 - CONNECTING THE EARTH WIRE
22/11/12
● Run the negative power harness wire up the
side of the kickpanel and across the underside
of the glove box. Use three (3) cable ties to
secure the power harness to the vehicle
harness as shown.
● Remove the scrivet fixing the lower corner of
the centre console and pull down the carpet
to expose the vehicle wiring earth point.
Screw the earth wire ring terminal to the
earthing point.
● Neatly replace the carpet and scrivet.
● Re-connect and re-secure the X210 terminal.
Use one (1) cable tie from the power harness
kit to secure the power harness terminal block
to existing vehicle harness.
● Re-attach the front kick panel.
(ref. diagram 12).
Page 6 of 7
CP0085
COLORADO CANOPY WIRING PATCH KIT
13.
POWER HARNESS
POSITIVE RING TERMINAL
CONNECT POWER
HARNESS TO THE
POSITIVE BATTERY
TERMINAL
● Feed the power harness positive wire along
the chassis rail up the fire wall into the
vehicle engine bay.
● Connect the power harness ring terminal to
the positive terminal of the battery using the
existing M8 connection as shown.
● Use one (1) cable tie from the power harness
kit to secure the power harness positive wire
to existing harness conduit in the engine bay.
(ref. diagram 13).
Diagram: 13 - FEED AND CONNECT POWER HARNESS POSITIVE WIRE
14.
● Use the cable tie bases and two (2) cable
ties from the hardware kit to neatly secure
the canopy harness to the canopy base rail,
so that it does not get damaged.
● Note: Prime surface before sticking cable
tie bases. (ref. diagram 14).
CANOPY
BASE RAIL
CANOPY
HARNESS
CABLE TIE BASE
Diagram: 14 - SECURE CANOPY HARNESS WITH CABLE TIES
15.
1 OPEN
REAR DOOR
R
ON
OF
DOO
● Open the rear door.
● Check that the internal canopy lamp is
operating correctly when switched on.
● Check the brake light operation.
● Re-attach all of the interior trim panels and
door sill plates, previously removed to install
the power harness.
● Clean canopy including all windows and
vehicle thoroughly. (ref. diagram 15).
2 CHECK
CANOPY LAMP
WORKS
Diagram: 15 - CHECK CANOPY LIGHT
22/11/12
Page 7 of 7
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