hazardous areas

hazardous areas
HAZARDOUS AREAS
Ex APPROVED EXPLOSION-PROOF PRODUCTS
technor.com
2
CONTENT
INTRODUCTION + Ex REGULATIONS
P. 04
LIGHTING
P. 12
CONTROL STATIONS
P. 14
INCREASED SAFETY COMPONENTS
P. 16
FLAMEPROOF COMPONENTS
P. 18
ENCLOSURES
P. 20
JUNCTION BOXES
P. 22
CABLE GLANDS & FITTINGS
P. 23
VISUAL SIGNAL
P. 24
EARTHING SYSTEMS
P. 25
PLUGS, RECEPTACLES & BOXES
P. 26
CHECK LIST
P. 28
NON Ex PRODUCTS FOR SAFE AREAS
P. 31
Fluorescent // LED // Wellglass // Tank // Spot Lights // Floodlights // Hand Lamps
Increased Safety // Flameproof
Pushbuttons // Selector Switches // Contacts // Pilot Lights & Lamps
Pushbuttons // Switches // Contacts // Pilot Lights & Lamps
Flameproof Explosion group IIB+H2 // Explosion group IIC
Increased Safety // Flameproof
Non armored Cable // Armored Cable // Fittings
3
APPLICATIONS FIELDS
Safety of people, equipment & infrastructure
•Visual signal
•Lighting
•Lighting
•Receptacles
•Lighting
•Receptacles
4
in a potentially explosive atmosphere
•Visual signal
•Earthing systems
•Lighting
•Junction boxes
•Lighting
•Control stations
•Distribution
boards
•Visual signal
•Receptacles
•Lighting
•Junction boxes
•Control stations
•Receptacles
•Lighting
•Junction boxes
•Cable glands
•Control stations
•Visual signal
•Receptacles
•Lighting
•Control stations
•Receptacles
•Earthing systems
•Receptacles
5
Ex REGULATIONS
European ATEX Directive
EUROPEAN DIRECTIVE 94/9/EC
EUROPEAN DIRECTIVE 1999/92/EC
ATEX Directive 94/9/EC is a "new approach" directive that
applies to protective systems against explosions as well as
all equipment used in or related to explosive atmospheres,
such as electrical and non-electrical equipment,
components and safety devices, control and adjustments
necessary for the safe operation of this equipment and
protective systems. As a "new approach" directive, the
94/9/EC Directive defines the essential requirements
for the safety and health which shall be respected by
all manufacturers. Devices falling within the scope of
the European Directive and responding to the essential
requirements for the safety and health are identified by a
logo appears.
marking plate on which the
The 1999/92/EC Directive aims to improve the safety
and health protection of workers potentially at risk from
explosive atmospheres.
The site manager has the obligation:
• to prevent the formation of explosive atmospheres
or if this is not possible, prevent ignition of explosive
atmospheres,
• to assess the specific risks arising from explosive
atmospheres and to draw up and keep up to date an
explosion protection document,
• to classify places where explosive atmospheres may
occur into zones,
• to mitigate the harmful effects of an explosion to protect
the health and safety of workers (install appropriate
equipment, take organizational measures such as staff
training, ...).
International scheme : IECEx
IECEx Scheme: A voluntary certification scheme complying
with international standards for electrical equipment only
for use in explosive atmospheres.
Its aim is to facilitate the international flow of electrical
equipment intended to be used in potentially explosive
atmospheres (in compliance with one or more
international standards defining the type of protection
against the risk of explosion) and thus avoiding multiple
national certifications and at the same time ensuring an
appropriate level of safety. The IECEx certification scheme
allows the manufacturers of “Ex proof” equipment to
obtain a Certificate of Conformity that would be accepted
in Member States in which this certification scheme is
recognized.
CONDITIONS FOR EXPLOSION
Flammable
substances
in explosive
limit
Oxygen
in the air
EXPLOSION
Ignition source
with enough
energy or high
temperature
6
AREA CLASSIFICATION DEFINED BY DIRECTIVE 1999/92/EC
Probability of ATEX
presence
Very High
High and Normal
Low
Definition
Location where an explosive
atmosphere is permanently
present or where it exists
frequently or for long periods.
Location in which an
explosive atmosphere occurs
occasionally during normal
operation.
Location where an explosive
atmosphere is not likely
to occur during normal
operation or, if it does, is
only short-lived (foreseeable
abnormal operation).
Zoning for gas & vapors
(1999/92/EC)
Zone 0
Zone 1
Zone 2
Zoning for dust & fiber
(1999/92/EC)
Zone 20
Zone 21
Zone 22
ATEX / IECEX CLASSIFICATION
ATEX Category
IEC protection Level
(EPL)
Zone of installation
1G
Ga
0
2G
Gb
1
3G
Gc
2
1D
Da
20
2D
Db
21
3D
Dc
22
M1
Ma
MINING
M2
Mb
Atmosphere
GAS
DUST
COAL DUST
METHANE
7
GAS AND VAPORS CLASSIFICATION AND TEMPERATURE CLASSIFICATION
Gases are divided into
• three groups by IEC / EN
• four groups by the CEC (Canadian Electrical Code) and the NEC (National Electrical Code - US).
The IEC also defines different groups of gases and vapors.
The IEC and North American groups are viewed as fundamentally the same, see the following table.
Gas group
Typical gas
En / IEC
North America
IIC
A
Acetylene
IIC
B
Hydrogen
IIB
C
Ethylene, Ethyl ether, Cyclopropane, Butadene 1-3
IIA
D
Propane, Ethane, Butane, Heptane, Acetone, Ethyl Alcohol
DUST CLASSIFICATION
IEC / EN definition for classifications of dust:
Definition
Dust group
8
Dust type
Size
Resistivity
IIIA
combustible flyings
> 500 µm
-
IIIB
non-conductive dust
≤ 500 µm
> 103 Ω.m
IIIC
conductive dust
≤ 500 µm
≤ 103 Ω.m
TEMPERATURE CLASSES
Self ignition temperature of
the gases/vapors
T6
T5
T4
T3
T2
T1
85°C ≤ Temp ≤ 100°C
100°C < Temp ≤ 135°C
EXPLOSION
135°C < Temp ≤ 200°C
200°C < Temp ≤ 300°C
300°C < Temp ≤ 450°C
450°C < Temp
Equipment must never be used in an atmosphere capable of ignition at the temperature indicated on the marking (temperature class).
Explanation of marking
Manufacturer identification:
• Name and trademark
• Address
Identification of notifying
body in charge of the quality
surveillance (ex: 0080 =
INERIS and 0081 = LCIE)
Mark for product in the scope of directive
94/9/EC and in compliance with ERSH
Directive 94/9/EC marking:
II: Equipment group = surface industry
2: Equipment category
GD: Gas or Dust atmosphere
Conformity to all
relevant European
directives
Technor Italsmea
Via Italia 33
20060 Gessate (MI)
Italy
Product type
Electrical parameters for the
safe use of equipment
Type AQ 8
380/415V 50/60Hz 63A
Max Dis. P. 55W
0080
II 2GD
Year of construction 2013
IMQ 08ATEX028 X
Ex e IIC T6 Gb
Ex tb IIIC T85°C Db IP66
T amb. -20/40°C
Serial Nr. :I/13/112452
European certificate number
(which can be follow by IECEx
certificate number ex: IECEx
INE 10.0015X)
Marking for Gas
standards (*)
Marking for Dust
standards (**)
WARNING - DO NOT OPEN WHEN ENERGIZED
Ambient temperature
range which shall be
marked when different
than -20°C / +40°C
Safety WARNING
* : Gas details
** : Dust details
Ex: Electrical apparatus intended to be installed in
hazardous location
e: type of protection (e = increased safety)
IIC: Gas group / Subdivision C
T6: temperature class
Gb: Equipment protection level b (use in zone 1 and 2)
Ex: Electrical apparatus intended to be installed in
hazardous location
tb: type of protection (tb = protection by enclosure)
IIIC: Dust group / Subdivision C
T85°C: Maximum surface temperature
Db: Equipment protection level b (use in zone 21 and 22)
IP66: degree of protection provided by the enclosure
ERSH : essential requirements for the safety and health
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The most common types of protection
FLAMEPROOF « Ex d » EQUIPMENT
A flameproof enclosure is an enclosure in which the parts
which can ignite an explosive gas atmosphere are placed
and which can withstand the pressure developed during
an internal explosion of an explosive mixture, and which
prevents the transmission of the explosion to the explosive
gas atmosphere surrounding the enclosure.
A flameproof enclosure must be able to fulfil three criteria:
• Contain an internal explosion without permanent
distortion.
• Guarantee that the explosion cannot be transmitted to
the surrounding atmosphere.
• Exhibit a temperature at all points on the surface which
is lower than the spontaneous ignition temperature of
the surrounding gases or vapors.
There are 2 construction values which make it impossible
for an explosion to answer to the 3 criteria:
• the flange length (L)
• the gap (i)
These values depend on the gas group and the authorized
maximum gap depends on the flange length.
It is necessary to lubricate the thread and to ensure that at
least 5 threads are engaged for metric thread and at least
3.5 threads are engaged for NPT threads.
Holes which are not used for cable entries must be
blanked using the appropriate blanking plugs.
The equipment is supplied with the joint flanges
lubricated. When the equipment is installed, the path
must be lubricated to keep them in good condition. Use a
non-hardening, anti-corrosive grease. (see technical note)
In order to successfully retain the flameproof character of
the equipment:
• Care must be taken before starting up to ensure that all
the screws for closing the covers and cable entries are
firmly tightened and for GUB enclosure that the blocking
device is well tightened.
• Modification of the original predrilled holes is prohibited.
INCREASED SAFETY « Ex e » EQUIPMENT
This method of protection is applicable to electrical
equipment such as light fittings, receptacles, switches,
etc, which consists of preventing the occurrence of any
accidental ignition.
The construction principles for increased safety « e »
equipment are as follows:
10
• Use of high-quality insulation materials
• Specially dimensioned clearance and creepage distance
• Electrical connection which cannot become loose
• Minimum IP54 weatherproof protection of the enclosure
• Respect of the temperature classes
• Conformity of cable entries
• Labelling.
These are created by screwing the cable gland directly
onto the enclosure or, for untapped holes, by fixing with a
locknut. Holes which are not used for cable entries must
be blanked using the appropriate blanking plugs.
The equipment has a protection index of at least IP 54; it is
therefore important to ensure that the weatherproof seal
is in good condition when the product is installed.
Defective seals must be systematically replaced.
It is important to be sure that the gasket is well positioned
for the plugs and receptacles and for all the luminaries
before connecting the male and female parts (for plugs
and receptacles) and before closing the light transmitting
part of the lighting fixture.
For the connection, all technical notes or instruction
sheets shall be followed.
PRODUCTS MARKED « Ex de »
Equipment marked Ex de have a combined protection type
« d » and « e » and are commonly used.
Certain products such as power receptacles, lampholders,
etc, whose design creates arcs and sparks in normal
operation, cannot be produced with protection mode « e »
only.
• The part where the electric arc is produced is enclosed
in a small flameproof chamber.
• The connection terminals are « e » increased safety.
• The assembly is mounted in an « e » increased safety
enclosure.
Cable entries
The connection of cables to the electrical equipment shall
maintain the explosion protection integrity of the relevant
type of protection. Where the certificate for the cable gland
has an ‘X’ marking, this cable gland shall be only used for
fixed installations. Where the equipment is portable only
glands without ‘X’ marking shall be used.
Installation recommendation
GENERAL REQUIREMENTS
Electrical installations for explosive atmosphere must comply with the requirements concerning installations in both
non hazardous and hazardous locations:
• national rules (Example NFC 15-100 + condition BE3 for France),
• EN /IEC 60079-14,
• IEC / EN 60079-17.
EQUIPMENT SELECTION (EXCEPT CABLE ENTRIES)
Zones
Type of protection
Marking
EN/IEC standard
-
General requirements
-
60079-0
For use in Zones 1, 2
Flameproof enclosure
Ex d
60079-1
For use in Zones 1, 2
Increased safety
Ex e
60079-7
For use in Zones 0, 1, 2, 20, 21, 22
Intrinsic safety
Ex i
60079-11
For use in Zones 1, 2
Pressurisation
Ex p
60079-2
For use in Zones 0, 1, 2, 20, 21, 22
Encapsulation
Ex m
60079-18
For use in Zones 1, 2
Oil immersion
Ex o
60079-6
For use in Zones 1, 2
Powder filling
Ex q
60079-5
For use in Zone 2
"Non sparking"
Ex n
60079-15
For use in Zones 20, 21, 22
Dust atmospheres
Ex t
60079-31
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LIGHTING
Fluorescent // LED // Wellglass //
Tank // Spot lights // Floodlights
// Hand Lamps
Ex d, Ex de, Ex nA, Ex emb
A complete range of lighting with dedicated designs for hazardous
areas. Manufactured either in stainless steel, marine grade
aluminium and cast steel with an extra Polyurethane painting.
Every single light provides excellent photometric properties.
Fluorescent
EVF-P Series
II 2G Ex de or emb IIC T4 Gb
II 2D Ex tb IIIC T85°C Db IP66
•Copper free aluminum covers
•UV treated polycarbonate housing
•LOOP IN-LOOP OUT facility
•Instant restrike
GRL Series
I I 2G Ex de IIC T4 Gb or
Ex de mb IIC T4 Gb
II 2D Ex tb IIIC Db IP66
T70°C/T80°C
•Body in GRP + internal frame in
extruded aluminum
•90 or 120 minutes in emergency
•Resistance to salt water
corrosion
Tank
EVCC-PR Series
LED & Halogen
II 2G Ex d IIC T3 Gb
II 2D Ex tb IIIC Db IP65
•Copper free aluminum
•Compact rugged design
12
RMS Series
I I 2G Ex de IIC T6 to T4
II 2D Ex tD A21 Db IP65
T85°C to T135°C
•AISI 304 SS body
•4mm Tempered glass
•Instant restrike
•Side cable entries
G2X Series
Fluorescent
& LED
I I 3G Ex nA IIC T6 Gc
II 3D Ex tc IIIC T85°C Dc IP66
•For zone 2 and 22
•LED up to 44W and
fluorescent up to 2x58W
•GRP housing with UV treated
polycarbonate diffuser
•Emergency version 1h or 3h
Ev Series
Halogen &
Fluorescent
II 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum body
•Halogen or fluorescent versions
•Provided in a wide range of
wattages
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Wellglass
EV Series
H.I.D.
II 2G Ex d IIC Gb or
II 2G Ex de IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
•Available with HPS, MH & MV lamps
•Provided in a wide range of wattages
•Option: Instant restrike
Spot lights
EV PT Series
Halogen
I I 2G Ex d IIC Gb or
II 2G Ex de IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
•This type of light is used where
high illumination is required
LED EV Series
LED
II 2G
Ex de IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
•This type of light is used where
high illumination is required
Floodlights
LED FL Series
LED
II 2G
Ex d IIB T6 Gb or Ex d
IIB+H2 T6 Gb
II 2D Ex tb IIIC T85°C Db
IP66
•Copper free aluminum +
tempered glass
•Available with pole mounting and
ceiling mounting
•Available with battery pack for 3h
FL Series
II 2G
Ex d e IIB T3 Gb or
Ex d e IIB+H2 T3 Gb
II 2D Ex tb IIIC T200°C Db
IP66
•Copper free aluminum +
tempered glass
•Available in AISI316 SS
•Available with all lamp types
•Option: Instant restrike
Hand lamps
LED EV Series
LED & Halogen
II 2G
Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
•Portable lights with insulated handle
+ protection guard
•Copper free aluminum
More information on technor.com
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CONTROL STATIONS
Increased Safety // Flameproof
Ex d, Ex e, Ex de, Ex dem
Range of GRP, Copper free aluminium or Stainless Steel control
stations designed to offer flexible, lightweight and cost effective
solutions tailor made upon customer request. The EF Series are to
be assembled with Ex de operators and the CP and EPKZM Series
are to be assembled with PL operators.
Increased Safety
EFXE Series
II 2G Ex de IIC Gb , Ex mb IIC Gb
II 2D Ex tb IIIC Db IP66/67
•Stainless steel AISI-316L
•From -20°C to +60°C
•Hidden hinges
•Custom sizes up to 910x1140x500mm
•Equipped with Ex de certified operators
EFXE Series
II 2G
Ex de IIC Gb, Ex mb IIC Gb
II 2D Ex tb IIIC Db IP66/67
•Copper free aluminum
•From -20°C to +60°C
•Custom sizes up to 600x600x200mm
•Equipped with Ex de certified operators
EFE Series
II 2G Ex de IIC Gb, Ex mb IIC Gb,
II 2D Ex tb IIIC Db IP66/67
•Glass-fiber reinforced polyester material
•From -20°C to +60 °C
•Custom size up to 405x400x120mm
•Equipped with Ex de certified operators
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Flameproof
CP/EFDCN Series - Push Button Stations
II 2G Ex d IIC Gb
II 2D Ex t IIIC Db IP66
II 2G Ex db IIC Gb
•Copper free aluminum
•From -50°C to +60°C (ATEX)
•From -60°C to +60°C (IECEx)
•Equipped with Ex de certified operators
CP/ EFSRC Series - Selector Switches
II 2G Ex d IIC Gb
II 2D Ex t IIIC Db IP66
II 2G Ex db IIC Gb
•Copper free aluminum
•From -50°C to +60°C (ATEX)
•From -60°C to +60°C (IECEx)
•Equipped with Ex de certified operators
EPKZM Series – Motor Protector
II 2G Ex d IIC Gb
II 2D Ex tb IIIC T85°C Db IP66/67
II 2G Ex db IIC Gb
•Copper free aluminum
•From -50°C to +60°C (ATEX)
•From -60°C to +60°C (IECEx)
•Equipped with Ex de certified operators
•Used to house motor protector circuit breakers up to 63A
More information on technor.com
15
Ex de COMPONENTS
Increased Safety
The Ex de components range features a large push button selection
with a choice of momentary or push-push actuation mode; pilot
lamps and selector switches with plastic or metal bezel.
These components offer unrivaled flexibility with a modular design
accomodating up to 6 contacts per operator head.
Pushbuttons
Flush
II 2G Ex de IIC Gb, II 2D Ex tb IIIC Db
IP66
•Metal bezel
•White, black, green, red, yellow, blue
•From -20°C to +80° C
•Maximum 10A
•Unique flexibility with modular design
•Accommodating up to six contacts per operator head
Projecting
II 2G
Ex d e IIC Gb, II 2D Ex tb IIIC Db
IP66
•Metal bezel
•White, black, green, red, yellow, blue
•From -20°C to +80° C
•Maximum 10A
•Unique flexibility with modular design
•Accommodating up to six contacts per operator head
Silicone Boot
II 2G
Ex de IIC Gb, II 2D Ex tb IIIC Db
IP66
•Metal or plastic bezel
•White, black, green, red, yellow, blue
•From -20°C to +80° C
•Maximum 10A
•Unique flexibility with modular design
•Accommodating up to six contacts per operator head
Mushroom Stop
II 2G Ex de IIC Gb, II 2D Ex tb IIIC Db
IP66
•Metal or plastic bezel
•White, black, green, red, yellow, blue
•From -20°C to +80° C
•Maximum 10A
•Unique flexibility with modular design
•Accommodating up to six contacts per operator head
Emergency Stop
II 2G Ex de IIC Gb, II 2D Ex tb IIIC Db
IP66
16
•Metal or plastic bezel
•With or without key
•From -20°C to +80° C
•Maximum 10A
•Unique flexibility with modular design
•Accommodating up to six contacts per operator head
More information on technor.com
Selector Switches
Standard
II 2G
Ex de IIC Gb
II 2D Ex tb IIIC Db
IP66
•Metal or plastic bezel
•Various Stay Put & Spring Return options
•From -20°C to +80° C
•Maximum 10A
•Unique flexibility with modular design
•Accommodates up to six contacts per
operator head
Extended Handle
I I 2G Ex de IIC Gb
II 2D Ex tb IIIC Db
IP66
•Metal bezel
•Various Stay Put & Spring Return options
•From -20°C to +80° C
•Maximum 10A
•Unique flexibility with modular design
•Accommodates up to six contacts per
operator head
Contacts – NO or NC
II 2G
Ex de IIC Gb
IP66
•Maximum 10A
•Unique flexibility with modular design
More information on technor.com
Keyed
I I 2G Ex de IIC Gb
II 2D Ex tb IIIC Db
IP66
•Metal bezel
•Various Stay Put & Spring Return
•Left/Right/0 Key withdrawal
•From -20°C to +80° C
•Maximum 10A
•Unique flexibility with
modular design
•Accommodates up to six contacts
per operator head
Lamps
I I 2G Ex de IIC Gb
II 2D Ex tD A21 Db IP66
•Spare pilot light body
•White, red, yellow, blue, green
•Unique flexibility with modular design
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Ex d COMPONENTS
Flameproof
Ex d components are available in a wide range of operators.
PL series includes standard push buttons, emergency push buttons,
key selector switches, pilot lights and mechanical operators. There
is a maximum of four contacts.
PSRC series includes on-load switches, change over switches,
step switches and selectors customized upon request.
Pushbuttons
Momentary Non-Locking/Locking
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
•Black, red, green, blue, yellow, white
•Temperature from -50°C to +60°C
•Maximum 6A
•Metric M32x1.5, barrel thread
•Compact design
•Fast installation and changes
•Low maintenance costs
Mushroom Twist/Mushroom Keyed
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
•Red color
•With or without key
•Temperature from -50°C to +60°C
•Maximum 6A
•Metric M32x1.5, barrel thread
•Compact design
•Fast installation and changes
•Low maintenance costs
Mechanical Operators
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
•Green, red, black
•Temperature from -50°C to +60°C
•Maximum 6A
•Metric M32x1.5, barrel thread
•Compact design
•Fast installation and changes
•Low maintenance costs
18
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Switches
Keyed Selector
II 2G Ex d IIC
II 2D Ex tD A21 IP66/67
•With or without key withdrawal
•Temperature from -50°C to +60°C
•Maximum 6A
•Metric M32x1.5, barrel thread
•Compact design
•Fast installation and changes
•Low maintenance costs
Contacts
On-load
Switches
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
•From 1 to 4 poles
•From 20A to 200A
•Temperature from -50°C to +60°C
•Maximum 6A
•Metric M32x1.5, barrel thread
•Compact design
•Fast installation and changes
•Low maintenance costs
Normally Open
Normally Closed
•Temperature from -50°C to +60°C
•Maximum 6A
•Fast installation and changes
•Low maintenance costs
•Temperature from -50°C to +60°C
•Maximum 6A
•Fast installation and changes
•Low maintenance costs
Pilot Lights & Lamps
Pilot Lights
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
•Lockable momentary push buttons
•White, red, green, yellow and blue
•Temperature from -50°C to +60°C
•Maximum 6A
•Metric M32x1.5, barrel thread
•Compact design
•Fast installation and changes
•Low maintenance costs
More information on technor.com
LED Lamps
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
•LED type
•White, red, green, yellow and blue
•Temperature from -50°C to +60°C
•12V/24V/48V/110V/220V
•Maximum 6A
•Metric M32x1.5, barrel thread
•Compact design
•Fast installation and changes
•Low maintenance costs
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ENCLOSURES
Explosion Group IIB+H2
Explosion Group IIC
Ex d IIB, IIB+H2 and IIC
• High level of corrosion resistance
• Robust construction
• Consolidated safety product
• Highest level of achievable safety
• Ideal for extreme conditions
Explosion Group IIB + H2
• Non Ex components (QPREX)
EJB Series
Aluminum
I I 2G Ex d IIB Gb or Ex d IIB+H2 Gb
II 2D Ex tb IIIC Db IP65 or 66 or 67
•Copper free aluminum
•Suited for indoor and outdoor applications
•From -50°C to +60°C
•Painted or non-painted
•Several standard sizes
•Min 300x240x175 mm
•Max 830x610x400 mm
•Variety of accessories
EJB Series
Stainless or Carbon Steel
I I 2G Ex d IIB Gb or Ex d IIB+H2 Gb
II 2D Ex tb IIIC Db IP65 or 66 or 67
•AISI316 L Stainless Steel or Galvanized Carbon Steel
•Suited for indoor and outdoor applications
•From -50°C to +60°C
•Painted or non-painted
•Several standard sizes
•Min 300x240x175 mm
•Max 830x610x400 mm
•Variety of accessories
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Explosion Group IIC
QPREX Series
Pressurized Cabinets
II 2G Ex pxb/pzc IIC T6 to T4 Gb/Gc
II 2D Ex pxb/pzc IIIC T85°C to T135° C Db/Dc
•Modular and adaptable system
•Customized volume up to 10m3
•Ability to mount non Ex components
•Available in AISI316L SS, INOX 384 SS or painted steel
GUB Series
II 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
I I 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
•AISI316L SS
•Suited for indoor and
outdoor applications
•Can be equipped with different
components like push buttons,
rotating switches
•From -50°C to +55°C (ATEX)
From -60°C to +60°C (IECEx)
•Copper free aluminum
•Suited for indoor and
outdoor applications
•Can be equipped with different
components like push buttons,
rotating switches
•From -50°C to +55°C (ATEX)
From -60°C to +60°C (IECEx)
GUB/EMH
Series
CPS/EMH
II 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
•Suited for indoor and
outdoor applications
•From -50°C to +55°C (ATEX)
From -60°C to +60°C (IECEx)
•Window diameter
from 155 to 230 mm
More information on technor.com
GUB/QL Series
I I 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
II 2G Ex db IIC Gb
•Copper free aluminum
•Suited for indoor and
outdoor applications
•From -50°C to +60°C (ATEX)
From -60°C to +60°C (IECEx)
21
JUNCTION BOXES
Increased Safety // Flameproof
Ex d, Ex e and Ex ia
The AQ/AR/SB range of junction boxes are used as instrument and
electrical terminal boxes where an explosive atmosphere may be present.
They are especially recommended for chemical environments, sea-water
corrosion resistance and for both offshore and onshore installations.
The CP/CPS range of copper free aluminium enclosures are used
for terminal wiring and grants Ex d or Ex e mode of protection. This
series is customized to customer specifications, including quantity
and type of terminals. These boxes are suitable for hazardous areas
of industrial plants for indoor and outdoor applications.
Increased Safety
AQ/AR Series
GRP
AQ/AR Series
Aluminum
Low Thickness
I I 2G Ex e IIC Gb / Ex ia IIC Gb
II 2D Ex tb IIIC Db IP66/67
I I 2G Ex e IIC Gb / Ex ia IIC Gb
II 2D Ex tb IIIC Db IP66/67
•Glass-fiber reinforced
polyester material
•From -50°C to +60°C
•Several standard sizes
•Copper free aluminum
•From -50°C to+60°C
•Several standard sizes
AQ/AR Series
Aluminum
High Thickness
SB Series
AISI 316L
Stainless Steel
I I 2G Ex e IIC Gb / Ex ia IIC Gb
II 2D Ex tb IIIC Db IP66/67
I I 2G Ex e IIC Gb / Ex ia IIC Gb
II 2D Ex tb IIIC Db IP66/67
•Made of AISI 316L Stainless steel
•Dimension can be customized up
to 1000mm x 2000mm x (depth
upon request)
•From -50°C to +60°C
•Copper free aluminum
•From -50°C to +60°C
•Several standard sizes
Flameproof
B2x Series
GRP
I I 2G Ex e IIC Gb / Ex ia IIC Gb
II 2D Ex tb IIIC Db IP66/67
•From -20°C to +60°C
•2 Sizes 120x120 mm
160x160 mm
•Available with hinges
22
CP/CPS Series
Aluminum
I I 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
2G Ex db IIC Gb
•Copper free aluminum
+ threaded hubs
•From -50°C to +60°C (ATEX)
From -60°C to +60°C (IECEx)
•Configured to customer specifications
More information on technor.com
CABLE GLANDS & FITTINGS
Unarmored Cable // Armored
Cable // Fittings
Ex d/e
Single seal and double seal cable glands suitable for unarmored and
armored cables. Nickel-chrome plated brass, stainless steel and
aluminum construction. Hexagon shape and EPDM oil resistant gaskets.
These cable glands are suitable for Category I & II hazardous areas.
Unarmored Cable
Single/Double Seal
I I 2GD Ex db/eb IIC
I M2 Ex db/eb I
Ex tb IIIC IP66
Armored Cable
Single/Double Seal
I I 2GD Ex db / eb IIC
I M2 Ex db/eb I
Ex tb IIIC IP66
•Nickel chrome plated brass AISI 316L
Stainless steel
•Internal seals are EPDM
•From -52°C to +110°C
•Robust
•Suitable for offshore application
•Nickel chrome plated brass AISI 316L
Stainless steel
•Internal seals are EPDM
•From -52°C to +110°C
•Robust
•Suitable for offshore application
Unions
Open Elbows
Sealing fittings
Bushings
Nipples
Hexagonal Plugs
Couplings
Reductions
Female-Female
Elbow
Adaptors
Fittings
More information on technor.com
23
VISUAL SIGNAL
Warning Lights // Aircraft
Obstruction Signals
Ex d, Ex de IIC
The state-of-the-art in Aircraft Warning Lights made with LED
technology that offers reliable long life. Made in compliance with
ICAO and FAA standards.
Warning Lights
EV/ROT Series
Rotating Signal
I I 2G Ex d IIC Gb or
Ex de IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
+ tempered glass
•Range of rotating lamp visual signals
•The lamp is red (other colors are
available upon request)
•From -52°C to +60 °C
EV/XN-MXN
Series
Xenoflash
I I 2G Ex d IIC Gb or
Ex de IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
+ tempered glass
•Range of xenoflash visual signals
complete with Fresnel lens
available in 3 different luminous
intensities : 2J, 6J, 15J
•The lamp is red (other colors are
available upon request)
•From -52°C to +60 °C
Aircraft Obstruction Signals
EV/WA Series
Low Intensity (LIOL)
I I 2G Ex d IIC Gb, or
Ex de IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
•Range of low intensity aircraft warning
lights for structures below 45m
•Available with halogen or LED lamp
•The lamp is red (other colors are
available upon request)
•From -52°C to +60 °C
24
EVCC Series
Medium
Intensity (MIOL)
II 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
•Copper free aluminum
•Range of medium intensity
aircraft warning lights for
structures above 45m
•Lamps colors : Red, white or
red and white
•LED technology provides
effieciency & long operating life
(up to 100k hours)
More information on technor.com
EARTHING SYSTEMS
Earthing Control System
Ex d IIC T5 Gb
Transport of dangerous flammable fuels and liquids, such as gasoline
and diesel fuel involves a serious risk of uncontrolled discharge of
static charges that may have accumulated on the tanker.
The GUMT Control & Discharge System controls this discharge
by driving them through a dedicated and safe path. The system is
complete with arrest/consensus optical warnings capability and
changeover contacts.
Earthing Control System
GUMT
II 2G Ex d IIC T5 Gb
II 2D Ex tb IIIC T100°C Db IP66
•Copper free aluminum
•System is complete with arrest/
consensus optical warning and
changeover contact
•From -20°C to +55°C
•3 entries M20x1.5, one complete with
brass nickel chrome plated plug
Clamp
PTA Series
II 2G Ex d IIC T6
II 2D Ex tD A21 IP65 T85°C
•Reliable, robust, handy and easy to use
•Can be easily connected to any grip
•11 m of cable length
•From -20°C to +55°C
More information on technor.com
25
PLUGS, RECEPTACLES & BOXES
Power Connectors // Multipins //
Single-Pole Power Connectors //
Receptacles
The plugs and receptacles; as well as, receptacle boxes and
junction boxes in this range are meant for use in hazardous areas
in compliance with the ATEX 94/9/EC Directive and as per the IECEx
in zones 1 and 2 (Gas) and zones 21 and 22 (Dust).
Power Connectors
DXN
II2 G D Ex de IIC Gb
Ex tb IIIC Db
•20A/32A/63A
•Integrated load-break switch
•Robust and compact design
•High performance GRP casing
•Self-ejecting version available
•IP66/IP67 water & dust-tight
•Optional locking provisions
DX
I I2 G D Ex de IIC
Ex tD A21 IP65
•20A/32A/63A/125A/200A
•Integrated load-break switch
•May be locked in the on or off positions
•Corrosion-free metal casing
•IP65 water & dust-tight
Multipins
PXN12C / DXN25C / DXN37C
I I2 G D Ex e IIC Gb
Ex tb IIIC Db
•Max 10A
•From 12 to 37 contacts
•Crimp or soldered contact
•Quick and easy assembly and disassembly
•May be locked in connected or disconnected position
•Corrosion-free metal casing
26
More information on meltric.com
Single-Pole Power Connectors
SPeX
I I2 G D Ex e IIC Gb
Ex tb IIIC Db IP65/66
•680A
•Electromechanical interlocking system
•Mechanical and visual keying
•High performance poly casing
•IP65/IP66 water & dust-tight
Compact Connectors
PNCX
I I 2 GD Ex e IIC Gb
Ex tb IIIC Db
•5A
•5 contacts
•Compact and easy to use
•Long life
•IP66/IP67 watertight (IP68 according to specification)
Receptacle Boxes & Junction Boxes
MXBS / B2X
II2 G D Ex e IIC
Ex tD A21
•Up to 350A
•Combination of multi-contact connectors and receptacles on the same distribution box
•Glass reinforced, graphite-filled polyester resin enclosures
•IP66 water & dust-tight
More information on meltric.com
27
Configure your own Control Station
Area of information
ZONING
GAS
1
21
DUST
21
22
IIA
IIB
IIC
T4
T5
T6
EXPLOSION GROUP
TEMPERATURE CLASS
TEMPERATURE
AMBIENT
°C
-
UP TO
°C
+
°C
RATED VOLTAGE :
V
MODE OF PROTECTION :
EXD
EXE
EXI
OTHER :
MATERIAL :
STAINLESS
STEEL
ALUMINUM
GRP
NUMBER OF ACTIVATOR ON FRONT SIDE :
LEGEND
1
2
3
4
5
6
7
8
9
10
REQUIREMENTS
PUSH BUTTON MOMENTARY
PUSH BUTTON STEADY
EMERGENCY P.B.
2 POS. SELECTOR
3 POS. SELECTOR
KEY SELECTOR SWITCH
PILOT LIGHT
SPECIAL SELECTOR (PROVIDE DIAGRAM)
METER : TO BE SPECIFIED
OTHER : TO BE SPECIFIED
OPERATOR
COLOR
CONTACTS/POLES
WIRING :
YES
NO ( DIRECT WIRING)
ENTRY SPECIFICATION :
METRIC
SIZE
ENCLOSURE SIDE
POLY GLAND
METAL GLAND
ARMORED GLAND
POLY PLUG
A
M20- 1/2"
B
C
D
A
M25 - 3/4"
B
C
D
A
M32 - 1"
B
C
D
INCHES
A
M40 -1 1/2"
B
C
D
A
M50 - 1 1/4"
B
C
D
M63 - 2"
B
C
A
D
C
D
B
COMPLEMENTARY INFORMATION :
CONTACT DETAILS
REQUEST FOR QUOTATION
REQUEST FOR SALES ENGINEER VISIT
NAME :
PHONE NUMBER :
COMPANY :
FAX NUMBER :
EMAIL ADDRESS :
COMMENTS :
ADDRESS :
28
A
Lighting Requirements
Area of information
ZONING
GAS
1
2
DUST
21
22
IIA
IIB
EXPLOSION GROUP
IIC
TEMPERATURE CLASS
T1
T2
T3
T4
T5
T6
TEMPERATURE
AMBIENT
°C
-
UP TO
°C
+
°C
RATED VOLTAGE :
FREQUENCY
V
VOLTAGE
HZ
MODE OF PROTECTION :
EXD
EXE
OTHER :
MATERIAL :
ALUMINUM
STAINLESS STEEL
TYPE OF LAMP :
FLUORESCENT
SODIUM
METAL HALIDE
MERCURY
HALOGEN
LED
IP :
65
66
67
TYPE OF LIGHTING :
1 TUBE
LANTERN/
WELLGLASS
2 TUBES
FLOODLIGHT
W
POWER NEEDS :
MOUNTING SUPPORT :
WALL
CEILLING
POLE
EMERGENCY VERSION :
YES
DURATION TIME
60 MIN
90 MIN
120 MIN
ENTRY SPECS :
Number
of Entries
Size needed
M20
Armored cable
Yes
M25
M32
M40
No
Cable detail
CONTACT DETAILS
REQUEST FOR QUOTATION
REQUEST FOR SALES ENGINEER VISIT
NAME :
PHONE NUMBER :
COMPANY :
FAX NUMBER :
EMAIL ADDRESS :
COMMENTS :
ADDRESS :
29
Junction Box Request
Area of information
ZONING
GAS
1
2
DUST
21
22
IIA
IIB
EXPLOSION GROUP
IIC
TEMPERATURE CLASS
T1
T2
T3
TEMPERATURE
AMBIENT
T4
°C
T5
-
T6
°C
UP TO
+
°C
APPROVAL REQUEST
ATEX
IECEx
IMMETRO
OTHER :
NETWORK INFO
VOLTAGE
V
A
NOMINAL CURRENT
TYPE PROTECTION REQUEST
EXd
EXe
EXi
OTHER :
MATERIAL :
STAINLESS
STEEL
ALUMINUM
GRP
LABELING INFO
NUMBER OF TERMINAL REQUEST
4 mm²
6 mm²
10 mm²
16 mm²
25 mm²
35 mm²
50 mm²
70 mm²
Terminal
Earth Terminal
ENTRY SPECIFICATION :
METRIC
SIZE
ENCLOSURE SIDE
RESIN GLAND
METAL GLAND
ARMORED GLAND
RESIN PLUG
METAL PLUG
A
M20- 1/2"
B
C
D
M25 - 3/4"
A
B
C
D
A
M32 - 1"
B
C
D
M40 - 1 1/4”
A
B
C
D
INCHES
M50 - 1 1/2"
A
B
C
D
D
C
D
B
WITH
CONTINUITY
PLATE
COMPLEMENTARY INFORMATION : WIRING, CABLE TYPE AND SIZE, ATTACHED DRAWINGS, TYPE OF GLAND REQUEST
CONTACT DETAILS
REQUEST FOR QUOTATION
REQUEST FOR SALES ENGINEER VISIT
NAME :
PHONE NUMBER :
COMPANY :
FAX NUMBER :
EMAIL ADDRESS :
COMMENTS :
ADDRESS :
30
A
A
M63 - 2"
B
C
NON Ex PRODUCTS FOR SAFE AREAS
For information visit meltric.com
A company of MARECHAL ELECTRIC GROUP
Industrial Power Supply
SWITCH-RATED PLUGS & RECEPTACLES
20A to 250A
•DSN, DS & DB switch-rated plugs & receptacles ranges cover applications from 20 A to 250 A.
•Motor ratings up to 75 Hp
•Safety shutter and dead front design prevent access to live parts and exposure to arcing
•Available with up to 6 auxiliary contacts for signal and control
Signal & Control
MULTIPIN CONNECTORS
5 to 37 contacts - 5A to 30A
Low currents: 4 mA to 20 mA
•Multipin/connectors can hook up equipment to a power supply and transmit data.
•The silver-nickel alloy used for the butt contacts provides exceptional conductivity and longevity.
•Excellent resistance, even in harsh conditions, thanks to GRP or metal casing.
•The connectors can be mated and unmated quickly and easily.
High Ampacity
PLUGS & RECEPTACLES
Up to 700A - 1000V
•Meltric high ampacity connectors offer a reliable and easy to operate solution for connections even
under the harshest environments.
NON CONTRACTUAL DOCUMENT AND PICTURES
This document is not contractual and we cannot be held responsible for any inadvertent error that may appear in this brochure. We also reserve the right to alter specifications without
any prior notice in the continuance of improving our products. The most updated version is on our website meltric.com.
31
MARECHAL ELECTRIC GROUP
USA / Canada / Mexico
MELTRIC Corporation
4765 W. Oakwood Park Drive
Franklin WI 53132 USA
Tel.: 414 433 2700
Fax: 414 433 2701
e-mail: [email protected]
meltric.com
Other Global Offices
Italy
Via Italia 33,
20060 Gessate (MILANO)
Tel.: +39 02 95 00 151
Fax: +39 02 95 00 15 27
e-mail: [email protected]
United Kingdom
Lincoln House
4th floor
300 High Holborn
London WCIV 7JH
e-mail: [email protected]
France – Head Office
Marechal Electric
5, avenue de Presles
F-94417 Saint-Maurice Cedex
Phone : +33 (0)1 45 11 60 00
Fax : +33 (0)1 45 11 60 60
e-mail: [email protected]
The Netherlands
Benelux
Hogehilweg 16-4
1101 CD Amsterdam Zuidoost
Tel.: +31 (0)6 52 56 40 81
Fax: +31 (0)84 870 02 13
e-mail: [email protected]
Spain
Avda. Carlos Sainz, 7,
1ª planta, oficina 2,
28914 Leganés – Madrid
Tel.: +34 91 358 86 12
Fax: + 34 91 358 89 70
e-mail: [email protected]
Germany / Austria / Switzerland /
East Europe / Russia
MARECHAL GmbH
Im Lossenfeld 8
D-77731 Willstätt-Sand
Germany
Tel.: +49 (0)7852 / 91 96-0
Fax: +49 (0)7852 / 91 96-19
e-mail: [email protected]
Africa SADC area
HYCON MARECHAL TECHNOLOGY
PO Box 13875 Witfield 1467
Unit A1 Harvard Lane
Aero Star Business Park
Jet Park Road, Jet Park
South Africa
Tel.: +27 11 894 7226/7/8
Fax: 086 604 1778
e-mail: [email protected]
Middle East
Technor Middle East DMCC
Unit No.2101, Fortune Executive Tower,
Plot No.T1
Jumeirah Lakes Towers
P.O. Box 392054
Dubai, United Arab Emirates
Tel. : +971 4 362 1418
Fax : +971 4 362 1419
e-mail: [email protected]
Asia
MARECHAL ELECTRIC Asia Pte Ltd
9 Tagore Lane
#01-05 [email protected]
Singapore 787472
Tel. : +65 6554 2722
Fax : +65 6455 9077
e-mail: [email protected]
Australia
MARECHAL AUSTRALIA PTY LTD
20 Technology Circuit
HALLAM VIC 3803
Tel: +61 1300 661 830
Fax: +61 1300 663 510
e-mail : [email protected]
For any other country or area, please contact Marechal France.
technor.com
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