Tennant | Parts Manual | 550 Gas/LPG/Diesel Operator and Maintenance Instruction

550

MM148

Rev. 25 (9--99)

This manual is furnished with each new TENNANT Model 550. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it.

This manual covers all machine variations and standard options. The instruction portion of the manual consists of the Specification, Operation, Maintenance, and Appendix sections. The parts portion consists of the How To Use This Manual; Standard Parts; LPG Parts; Diesel Parts, SRSr Parts; Options;

Breakdowns; F163 Engine Parts, Gasoline, LPG; TM27 Engine Parts, Gasoline, LPG; Engine Parts,

Diesel; 65951 Engine Parts, Diesel; and Cross Reference.

All right side and left side references to the machine are determined by facing the direction of forward travel. All hardware considered to be of a common nature or locally available has been omitted from the parts sections. Be aware that this machine may contain metric hardware. Make sure you use equivalent hardware when replacement becomes necessary.

This machine will provide excellent service. However, the best results will be obtained at minimum costs if:

D

The machine is operated with reasonable care.

D

The machine is maintained regularly -- per the maintenance instructions provided.

D

The machine is maintained with TENNANT supplied or equivalent parts.

MACHINE DATA

Please fill out at time of installation.

Machine Serial Number --

Engine Serial Number --

Sales Representative --

Customer Number --

Date of Installation --

Manual Number -- MM148

Revision: 25

Published: 9--99

03952

Trademark Registered in: Austria, Benelux, Denmark, England, France, Germany, Italy, Spain,

Switzerland, United States, Argentina, Australia, Canada, Japan, Mexico, Sweden, by TENNANT,

Minneapolis, Minnesota, U.S.A.

Acknowledgements: Technical information and/or illustrations supplied by Teledyne Continental Motors,

Industrial Products Division; Sperry Vickers Corporation; Eaton Corporation, Hydraulics Division.

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

Copyright 1986, 1987, 1988, 1989, 1990, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 TENNANT,

Printed in U.S.A.

GENERAL INFORMATION

SAFETY PRECAUTIONS

The following symbols are used throughout this manual as indicated in their descriptions:

WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death.

5. Before Leaving Or Servicing Machine:

-- Stop On Level Surface.

-- Set Parking Brake.

-- Turn Off Machine And Remove Key.

FOR SAFETY: To identify actions which must be followed for safe operation of equipment.

The following information signals potentially dangerous conditions to the operator or equipment. Read this manual carefully. Know when these conditions can exist. Locate all safety devices on the machine. Then, take necessary steps to train machine operating personnel.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition.

6. When Servicing Machine:

-- Avoid Moving Parts. Do Not Wear

Loose Jackets, Shirts, Or Sleeves.

-- Block Machine Tires Before Jacking

Machine Up.

-- Jack Machine Up At Designated

Locations Only. Block Machine Up

With Jack Stands.

-- Use Hoist Or Jack Of Adequate

Capacity To Lift Machine.

-- Wear Eye And Ear Protection When

Using Pressurized Air Or Water.

-- Disconnect Battery Connections

Before Working On Machine.

-- Avoid Contact With Battery Acid.

-- Avoid Contact With Hot Engine

Coolant.

-- Allow Engine To Cool.

-- Keep Flames And Sparks Away From

Fuel System Service Area. Keep Area

Well Ventilated.

-- Use Cardboard To Locate Leaking

Hydraulic Fluid Under Pressure.

-- Use TENNANT Supplied Or Approved

Replacement Parts.

FOR SAFETY:

1. Do Not Operate Machine:

-- Unless Trained And Authorized.

-- Unless Operation Manual Is Read And

Understood.

-- In Flammable Or Explosive Areas

Unless Designed For Use In Those

Areas.

-- In Areas With Possible Falling Objects

Unless Equipped With Overhead

Guard.

2. Before Starting Machine:

-- Check For Fuel Leaks.

-- Keep Sparks And Open Flame Away

From Refueling Area.

-- Make Sure All Safety Devices Are In

Place And Operate Properly.

-- Check Brakes And Steering For Proper

Operation.

3. When Starting Machine:

-- Keep Foot On Brake And Directional

Pedal In Neutral.

4. When Using Machine:

-- Use Brakes To Stop Machine.

-- Go Slow On Grades And Slippery

Surfaces.

-- Use Care When Backing Machine.

-- Do Not Carry Riders On Machine.

-- Always Follow Safety And Traffic

Rules.

-- Report Machine Damage of Faulty

Operation Immediately.

WARNING: Engine Emits Toxic Gases.

Severe Respiratory Damage Or

Asphyxiation Can Result. Provide

Adequate Ventilation. Consult With Your

Regulatory Agency For Exposure

Limits. Keep Engine Properly Tuned.

WARNING: Machine Can Emit Excessive

Noise. Consult With Your Regulatory

Agency For Exposure Limits. Hearing

Loss Can Result. Wear Hearing

Protection.

WARNING: Flammable Materials Can

Cause An Explosion Or Fire. Do Not Use

Flammable Materials In Tank(s).

550 MM148 (6--97)

i


WARNING: Explosion or fire could occur:

-- If machine is used to pick up flammable spills from floors.

-- If machine picks up reactive metals, such as aluminum or magnesium.

Reactive metals and some detergents form explosive hydrogen gas. Contact

Tennant Company for appropriate detergent selection.

WARNING: Moving Belt. Keep Away.

WARNING: Moving Fan Blades. Keep

Away.

WARNING: Raised Scrub Head May Fall.

Block Scrub Head Up.

WARNING: Crush Hazard Between Front

And Rear Halves Of Machine. Engage

Pivot Lock.

WARNING: Strong Vacuum. Keep Away

From Fan Inlet When Fan Is Running.

ii

550 MM148 (6--97)


The following safety decals are mounted on the machine in the locations indicated. If these, or any decal becomes damaged or illegible, install a new decal in its place.

TRAVEL SPEED CAUTION DECAL --

LOCATED ON THE SIDE OPERATOR

PANEL

FAN SUCTION DANGER DECAL --

LOCATED ON THE SOLUTION TANK

03785

SCRUB HEAD LOCK WARNING DECAL

-- LOCATED ON THE SCRUB HEAD

03787

03786

00291

ENGINE FAN WARNING DECAL --

LOCATED ON THE FAN SHROUD

03784

PINCH SPACE DANGER DECAL --

LOCATED ON THE SOLUTION TANK

03788

550 MM148 (9--88)

iii

GENERAL INFORMATION iv

550 MM148 (9--88)


STEERING

550 MM148 (8--94)

. . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM

CONTENTS

GENERAL INFORMATION

SAFETY PRECAUTIONS

. . . . . . . . . . . . . .

. . . . . . . . . . .

Page i i

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . .

MACHINE SPECIFICATIONS

POWER TYPE

POWER TRAIN

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

BRAKING SYSTEM

SUSPENSION SYSTEM

SYSTEM FLUID CAPACITIES

GENERAL MACHINE

DIMENSIONS/CAPACITIES

MACHINE WEIGHTS

GENERAL MACHINE

PERFORMANCE

MACHINE DIMENSIONS

. . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . .

. . . .

. . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . .

PREPARATION FOR OPERATION . . .

AFTER UNLOADING AND BEFORE

OPERATING THE MACHINE:

OPERATION OF CONTROLS

MACHINE COMPONENTS

BRAKE PEDAL

DIRECTIONAL PEDAL

OPERATOR SEAT

SCRUB HEAD LOCK LEVER

PIVOT LOCK PIN

PARKING BRAKE LEVER

AMMETER

SQUEEGEE POSITION LAMP

. .

. . . . . . .

. . . . . . .

INSTRUMENTS AND CONTROLS

. . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . .

. . . . . . . . . . . . . . .

. . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

2-1

2-3

2-3

2-4

2-4

2-5

2-6

2-6

2-6

2-6

2-7

2-7

2-7

2-7

TANK DRAIN LAMP

. . . .

. . . . . . . . . . . . .

2-7

SCRUB BRUSH PRESSURE LAMP 2-7

2-7 IGNITION SWITCH . . . . . . . . . . . . . .

DIESEL PRE-HEAT INDICATING

LAMP . . . . . . . . . . . . . . . . . . . . . . .

OPERATING LIGHTS SWITCH

ROTATING LIGHT SWITCH

HAZARD LIGHT SWITCH

. . .

. . . . . .

. . . . . . . .

. . . . . . . . . . . .

FUEL LEVEL GAUGE

PANEL LAMP

FUSES

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE HOUR METER . . . . . . . . . .

ENGINE OIL PRESSURE GAUGE

ENGINE COOLANT TEMPERATURE

GAUGE . . . . . . . . . . . . . . . . . . . . .

SQUEEGEE SWITCH . . . . . . . . . . . .

SCRUB BRUSH LEVER . . . . . . . . . .

SCRUB HEAD POSITION LEVER

SRSr LIQUID LOW LEVEL LAMPS

.

SRSr CLEANING SOLUTION

FLOW KNOB . . . . . . . . . . . . . . . .

2-9

2-8

2-8

2-9

2-9

2-9

2-7

2-8

2-8

2-8

2-8

2-8

2-8

2-8

2-8

1-1

1-3

1-3

1-3

1-3

1-3

1-4

1-4

1-4

1-4

1-4

1-4

1-5

SOLUTION LEVER

ENGINE CHOKE KNOB

THROTTLE LEVER

STEERING WHEEL

MACHINE OPERATION

. . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

PRE-START CHECKLIST

TO START MACHINE

. . . . . .

. . . . . . . . .

TO FILL SOLUTION TANK

TO SCRUB

. . . . .

. . . . . . . . . . . . . . . . . .

Page

2-9

2-9

2-9

2-9

2-10

NORMAL SCRUBBING OPERATION 2-10

2-10

2-10

2-11

2-11

TO DRAIN AND CLEAN RECOVERY

TANK AND EMPTY HOPPER 2-12

POST OPERATION CHECKLIST --

ENGINE OPERATING 2-13

2-13 TO STOP MACHINE

. . .

. . . . . . . . . .


ENGINE STOPPED . . . . .

2-13

DOUBLE SCRUBBING OPERATION 2-13

OPERATION ON GRADES . . . . . . .

MACHINE TROUBLESHOOTING

OPTIONS OPERATION . . . . . . . . . . . . .

HIGH PRESSURE SPRAYER

.

. . . . .

TO OPERATE HIGH PRESSURE

SPRAYER

VACUUM WAND

2-13

2-14

2-15

2-15

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

MACHINE JACKING LOCATIONS

MACHINE STORAGE

2-15

2-15

TO OPERATE VACUUM WAND 2-15

TRANSPORTING MACHINE . . . . . . . . .

PUSHING OR TOWING MACHINE 2-16

. . . . . . . . . . . . . . .

STORING MACHINE . . . . . . . . . . . .

GASOLINE POWERED

.

2-16

2-17

2-18

2-18

MACHINES . . . . . . . . . . . . . . .

2-18

DIESEL POWERED MACHINES 2-19

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED FIRST 50-HOUR

MACHINE INSPECTION

MAINTENANCE CHART

LUBRICATION

ENGINE

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

GASOLINE AND LPG POWERED

ENGINES . . . . . . . . . . . . . . . . .

DIESEL POWERED ENGINES

VACUUM FAN SHAFT

MACHINE PIVOT

. . . . . . . . . . .

.

. . . . . . . . . . . . . . .

SCRUB HEAD PIVOT

3-1

3-3

3-4

3-6

3-6

. . . . . . . . . . . .

SCRUB HEAD HINGES . . . . . . . . . .

REAR SQUEEGEE CASTERS

SCRUB BRUSH IDLER PLUGS

REAR WHEELS

. . . .

. . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

HYDRAULICS

HYDRAULIC FLUID . . . . . . . . . . . . .

HYDRAULIC FLUID RESERVOIR

TO DRAIN THE HYDRAULIC FLUID

RESERVOIR . . . . . . . . . . .

.

3-10

v

3-6

3-6

3-6

3-7

3-7

3-8

3-8

3-8

3-8

3-9

3-9

3-9

vi


TO FILL THE HYDRAULIC FLUID

RESERVOIR . . . . . . . . . . .


BREATHER . . . . . . . . . . . . . . . . . .

HYDRAULIC FLUID FILTER . . . . . .

TO REPLACE THE HYDRAULIC

FLUID FILTER ELEMENT

HYDRAULIC FLUID LEAKS

. .

. . . . . .

HYDRAULIC COMPONENTS

TROUBLESHOOTING . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE

LUBRICATION . . . . . . . . . . . . . . . . . . . .


ENGINES . . . . . . . . . . . . . . . . . .

DIESEL POWERED ENGINES . . .

. . . . . . . . . . . . . . .

COOLING SYSTEM

AIR INTAKE SYSTEM . . . . . . . . . . . . .

AIR FILTER SERVICE

INDICATOR

AIR FILTER

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

Page

3-10

3-11

3-11

3-11

3-11

3-12

3-13

3-13

3-13

3-13

3-13

3-14

3-14

3-14

TO REPLACE AIR FILTER

ELEMENT . . . . . . . . . . . . . . . . . .

FUEL SYSTEM -- GASOLINE

FUEL FILTER

CARBURETOR

. . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

FUEL SYSTEM -- LPG

LPG FUEL SYSTEM

. . . . . . . . . . . . .

FUEL TANKS

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

TO CHANGE AN LPG FUEL

TANK . . . . . . . . . . . . . . . . . . . . . .

FUEL FILTER LOCK . . . . . . . . . . . .

VAPORIZER-REGULATOR

CARBURETOR

OIL PRESSURE SWITCH

. . . . . .

. . . . . . . . . . . . . . . . .

FUEL SYSTEM -- DIESEL

FUEL WATER TRAP

. . . . . . . . . .

. . . . . . . . . . . .

TO CLEAN WATER TRAP

FUEL FILTER

. . . . . . .

. . . . . . . . . . . . . . . . . .

TO REPLACE FUEL FILTER (For machines below serial number

005002) . . . . . . . . . . . . . . . . .

TO REPLACE FUEL FILTER (For machines serial number 005002 and above) . . . . . . . . . . . . . . .

FUEL INJECTION PUMP . . . . . . . .

. . . . . . . . . . . . .

. . .

3-18

3-19

3-19

3-19

. . . . . . .

3-19

LPG FUEL TROUBLESHOOTING 3-20

3-21

3-21

3-21

3-21

3-21

3-15

3-16

3-16

3-16

3-17

3-17

3-17

FUEL INJECTORS

PRIMING THE FUEL SYSTEM

GOVERNOR, F163 -- GASOLINE,

LPG

3-21

3-22

3-22

3-23

. . . . . . . . . . . . . . . . . . . . . . . .

3-23

TO ADJUST GOVERNOR, F163 3-24

GOVERNOR, TM27 -- GASOLINE,

LPG . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL SYSTEM

SPARK PLUGS

DISTRIBUTOR

. . . . . . . . . .

. . . . . . . . . . . . . .

DISTRIBUTOR IGNITION

TIMING

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

3-24

3-25

3-25

3-26

3-26

CYLINDER HEAD -- GASOLINE,

LPG . . . . . . . . . . . . . . . . . . . . . . . .

CYLINDER HEAD BOLT

TIGHTENING . . . . . . . . . . . . .

VALVE TAPPET CLEARANCE . . . .

. . . . . .

CYLINDER HEAD -- DIESEL

CYLINDER HEAD BOLT

TIGHTENING . . . . . . . . . . . . .

VALVE TAPPET CLEARANCE

PCV SYSTEM

. . . .

. . . . . . . . . . . . . . . . . .

TUNE-UP CHART -- GASOLINE,

LPG

BATTERY

. . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL SYSTEM . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

BELTS AND CHAINS . . . . . . . . . . . . . . .

VACUUM FAN DRIVE BELT . . . . . .

TO ADJUST VACUUM FAN

DRIVE BELT . . . . . . . . . . . . . .

INTERMEDIATE DRIVE BELT . . . .

TO ADJUST INTERMEDIATE

DRIVE BELT . . . . . . . . . . . . . .

ALTERNATOR AND RADIATOR

FAN BELT . . . . . . . . . . . . . . . . . . .

TO ADJUST ALTERNATOR AND

RADIATOR FAN BELT

SCRUB HEAD

. . . . . .

. . . . . . . . . . . . . . . . . . . . .

SCRUB HEAD . . . . . . . . . . . . . . . . . .

TO ADJUST SCRUB HEAD

Page

3-27

3-27

3-28

3-28

3-28

3-28

3-29

3-29

3-30

3-30

3-31

3-31

3-31

3-32

3-32

3-32

3-32

3-33

3-33

HEIGHT . . . . . . . . . . . . . . . . . .

TO ADJUST SCRUB BRUSH

PATTERN . . . . . . . . . . . . . . . . .

SCRUB BRUSHES . . . . . . . . . . . . . .

3-33

3-33

3-35

TO REPLACE SCRUB BRUSHES 3-35

SOLUTION SYSTEM

RECOVERY TANK

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

3-37

3-37

WATER SPRAY DEFLECTOR . . . .

3-37

SRSr WATER SPRAY DEFLECTOR 3-38

SRSr SOLUTION TANK . . . . . . . . . .

SOLUTION DISPENSING TUBE . .

SRSr CLEANING SOLUTION

FILTER . . . . . . . . . . . . . . . . . . . . . .

SRSr METERING SOLUTION

3-39

3-40

3-40

PUMP . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING

SQUEEGEES

SIDE SQUEEGEES

. . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

REAR SQUEEGEE

. . . . . . . . . . . . .

. . . . . . . . . . . . . .

TO REPLACE REAR SQUEEGEE

3-40

3-40

3-41

3-41

3-41

BLADES . . . . . . . . . . . . . . .

TO FACTORY ADJUST REAR

3-42

SQUEEGEE . . . . . . . . . . . . . .

3-42

TO ADJUST REAR SQUEEGEE 3-45

BRAKES AND TIRES

SERVICE BRAKES

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . .

PARKING BRAKES

TIRES

OPTIONS

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

HIGH PRESSURE SPRAYER . . . . .

3-47

3-47

3-47

3-48

3-49

3-49

550 MM148 (6--96)

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HARDWARE INFORMATION

Page

4-1

. . . . . . . .

4-3

STANDARD BOLT TORQUE CHART 4-3

METRIC BOLT TORQUE CHART

BOLT IDENTIFICATION . . . . . . . . . .

.

THREAD SEALANT AND LOCKING

COMPOUNDS . . . . . . . . . . . . . . .

HYDRAULIC FITTING INFORMATION

4-3

4-4

4-4

4-4

HYDRAULIC TAPERED PIPE FITTING

(NPT) TORQUE CHART . . . . . . .

HYDRAULIC TAPERED SEAT FITTING

4-4

(JIC) TORQUE CHART . . . . . . . .

4-4

HYDRAULIC O--RING FITTING TORQUE

CHART . . . . . . . . . . . . . . . . . . . . . . . . .

4-4

HOW TO USE THIS MANUAL . . . . . . . . . . .

IMPORTANT INFORMATION

5-1

5-1

FINDING A TENNANT PART NUMBER 5-2

PLACING AN ORDER

. . . . . . . .

. . . . . . . . . . . . . .

5-3

STANDARD PARTS . . . . . . . . . . . . . . . . . . . .

Fig. 1 -- Recommended General

Maintenance Items

Fig. 2 -- Replacement Brushes

Fig. 6 -- Hopper Group

. . . . . . . . . . . . .

Fig. 5 -- Noise Insulation Group

. . . . . . . . . . . . . . . .

Fig. 7 -- Scrub Head Lift Group

. . . . . . . . .

. . . . . . . . . .

Fig. 3 -- Seat Group . . . . . . . . . . . . . . . . . . .

Fig. 4 -- Main Frame Group

. . . . . . . .

. . . . . . . . .

Fig. 8 -- Solution Supply and Control

Group . . . . . . . . . . . . . . . . . . .

6-14

Fig. 9 -- Right Side Squeegee Assembly 6-16

. . . . . . . . . . . . . . . . . . .

Fig. 12 -- Front Brush Idler Assembly

Fig. 13 -- Rear Brush Idler Assembly

. . . .

. . . .

Fig. 14 -- Rear Brush Drive Components

Group . . . . . . . . . . . . . . . . . . .

Fig. 15 -- Steering Column Group

Fig. 16 -- Front Wheel Assembly

. . . . . . .

. . . . . . . .

Fig. 17 -- Front Wheel Drive Group

Fig. 18 -- Parking Brake Grou

Fig. 19 -- Brakes Group

. . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . . . .

Fig. 20 -- Engine Group, F163

6-1

6-3

6-5

6-6

6-8

6-10

6-11

6-12

Fig. 10 -- Left Side Squeegee Assembly .

6-18

Fig. 11 -- Front Brush Drive Components

Group 6-20

6-21

6-22

Fig. 21 -- Engine Group, TM27


Fig. 23 -- Muffler Group

Fig. 28 -- Battery Group

. . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . . . . . . . . .

Fig. 24 -- Radiator Group . . . . . . . . . . . . . .

Fig. 25 -- Air Cleaner Group


Fig. 27 -- Fuel Tank Group

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . . . .

6-39

6-40

6-42

Fig. 29 -- Hydraulic Schematic (For machines below serial number 004438) 6-43

Fig. 30 -- Hydraulic Schematic (For machines serial number 004438 thru

005268) . . . . . . . . . . . . .

6-23

6-24

6-26

6-27

6-28

6-29

6-30

6-32

6-34

6-36

6-37

6-38

6-44

550 MM148 (6--96)


Page

Fig. 31 -- Hydraulic Schematic (For machines serial number 005269 and above) . . . . . . . . . . . . . .

Fig. 32 -- Hydraulic Hoses Group



. . . . . . .

. . . . . . .

. . . . . . .

Fig. 35 -- Hydraulic Propelling Motors

6-45

6-46

6-48

6-50

Group . . . . . . . . . . . . . . . . . . .

Fig. 36 -- Hydraulic Reservoir Group . . . .

6-52

6-53

Fig. 37 -- Hydraulic Control Valves Group 6-54

Fig. 38 -- Hydraulic Pump Group



Fig. 41 -- Hydraulic Filters Group


Fig. 43 -- Hydraulic Tow Bypass Group 6-60

Fig. 44 -- Directional Pedal Group



Fig. 47 -- Wire Harnesses Group

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . .

. . . . . . .

. .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . . .

6-55

6-56

6-57

6-58

6-59

6-61

6-62

6-64

6-66

Fig. 48 -- Electrical Schematic--Gasoline, LPG

(For machines below serial number 004255) . . . . .

6-67

Fig. 49 -- Electrical Schematic--Gasoline, LPG

(For machines serial number

004255 and above) . . .

Fig. 50 -- Electrical Schematic, Diesel (For

6-68 machines below serial number

003619) . . . . . . . . . . . . .


6-69 machines serial number 003619 to 004254 . . . . . . . . . . .


6-70 machines serial number 004255 and above) . . . . . . . . . .

6-71

Fig. 53 -- Electrical Schematic, Options (For machines serial number 004255 and above) . . . . . . . . . .

Fig. 54 -- Electrical Schematic, Specials 6-73

Fig. 55 -- Vacuum Fan Idler Assembly

Fig. 56 -- Vacuum Fan Assembly


Fig. 58 -- Instrument Panel Group

. . .

.

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . . . . . .

6-72

6-74

6-76

6-78

6-80

6-81

6-82

Fig. 59 -- Rear Wheel Group

Fig. 60 -- Trunnion Group . . . . . . . . . . . . . .

Fig. 61 -- Front Side of Solution and Recovery

Tanks Group . . . . . . . . . . . . .

6-84

Fig. 62 -- Rear Side of Solution and Recovery

Tanks Group . . . . . . . . . . . . .

Fig. 63 -- Rear Bumper Group


. . . . . . . . . .

. . . . . . . . . .

Fig. 65 -- Rear Squeegee Assembly . . . . .

6-86

6-88

6-89

6-90

vii


LPG PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 1 -- Fuel Tank Group, LPG . . . . . .

Fig. 2 -- Engine Cover Group, LPG

Fig. 3 -- Air Cleaner Group, LPG

Fig. 4 -- Vacuum Fan Group, LPG

. . .

. . . . .

. . . .

Page

7-1

7-2

7-4

7-5

7-6

DIESEL PARTS . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 1 -- Engine Group, Diesel . . . . . . .

.

Fig. 3 -- Fuel Tank Group, Diesel

Fig. 4 -- Radiator Group, Diesel

Fig. 5 -- Air Cleaner Group, Diesel

. . . . .

. . . . . .

. . . .

8-1

8-2

8-6

8-7

8-8

SRSR PARTS . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 1 -- Solution Supply and Control

Group, SRSr . . . . . . . . . . .

Fig. 2 -- Solution Pumps Group, SRSr

Fig. 3 -- Solution Control Group, SRSr

Fig. 4 -- Wire Harnesses, SRSr . . . . . .

9-1

9-2

9-4

9-6

9-8

Fig. 5 -- Control Panel Assembly, SRSr 9-9

Fig. 6 -- Front Side of Solution Tank

Group, SRSr . . . . . . . . . . .

Fig. 7 -- Front Side of Solution Tank

Group, SRSr . . . . . . . . . . .

Fig. 8 -- Rear Side of Solution Tank

Group, SRSr . . . . . . . . . . .

Fig. 9 -- Rear Side of Solution Tank

Group, SRSr . . . . . . . . . . .

9-10

9-12

9-14

9-16

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 1 -- Light Kit . . . . . . . . . . . . . . . . . . .

Fig. 2 -- Overhead Guard Kit . . . . . . . . .

Fig. 3 -- Heavy Duty Bumper Kit . . . . . .

Fig. 4 -- Brush Pressure Warning Kit

Fig. 5 -- Flashing Light Kit

Fig. 6 -- Revolving Light Group

. .

. . . . . . . . . . .

Fig. 7 -- Revolving Light Kit

. . . . . . .

. . . . . . . . . .

Fig. 8 -- Reserve LPG Tank Group

. . .

with Filler Valve, SRSr

Fig. 9 -- Reserve LPG Tank Kit with

Filler Valve . . . . . . . . . . . . .

Fig. 10 -- Reserve LPG Tank Mounting

Kit . . . . . . . . . . . . . . . . . .

Fig. 11 -- Squeegee Wand Kit

. . .

10-9

10-10

. . . . . . . .

Fig. 12 -- High Pressure Sprayer Kit

Fig. 13 -- Sludge Removal Tool

Assembly, SRSr

10-11

10-12

10-14

. . . . . . . .

10-17

Fig. 14 -- Heavy Duty Bumper Kit, SRSr 10-18

Fig. 15 -- Squeegee Wand Kit, SRSr

Fig. 16 -- Light Kit, SRSr

. .

. . . . . . . . . . . .

10-20

10-22

Fig. 17 -- Flashing Light Kit, SRSr . . . .

10-23

Fig. 18 -- Revolving Light Group, SRSr 10-24

Fig. 19 -- Level Warning Light Kit, SRSr 10-25

Fig. 20 -- Fire Extinguisher Kit . . . . . . . .

Fig. 21 -- Protectoseal Gasoline Cap

10-1

10-2

10-3

10-4

10-5

10-6

10-7

10-8

. .

10-26

10-26

Fig. 22 -- Wheel Assembly, Foam Filled 10-27

Fig. 23 -- Solution Tank Drain Kit

Fig. 24 -- Rear View Mirror Kit

. . . . . .

. . . . . . . .

Fig. 25 -- Spark Arresting Muffler Kit . . .

10-27

10-28

10-28

viii

Page

Fig. 26 -- Recovery Level Warning

Light Kit . . . . . . . . . . . . . . . .

10-29

Fig. 27 -- Side Squeegees Extension Kit 10-30

BREAKDOWNS . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 1 -- High Pressure Spray Pump

Breakdown . . . . . . . . . . . .

Fig. 2 -- Solution Pump Breakdown,

79614 . . . . . . . . . . . . . . . . .


03838 . . . . . . . . . . . . . . . . .


11-1

11-2

11-4

11-5

33327 . . . . . . . . . . . . . . . . .

11-6

Fig. 5 -- Metering Solution Pump Breakdown,

16485 . . . . . . . . . . . . . . . . .

Fig. 6 -- Hydraulic Pump Breakdown,

47915 . . . . . . . . . . . . . . . . .


11-7

11-8

34310 . . . . . . . . . . . . . . . . .

11-9

Fig. 8 -- Hydraulic Piston Pump Breakdown,

74163 . . . . . . . . . . . . . . . . .

11-10

Fig. 9 -- Hydraulic Piston Pump Breakdown,

11-12 74163 . . . . . . . . . . . . . . . . . .

Fig. 10 -- Manual Control Breakdown,

74273 . . . . . . . . . . . . . . . . . .

Fig. 11 -- Hydraulic Motor Breakdown,

11-14

11-16 48663 . . . . . . . . . . . . . . . . . .


74162 . . . . . . . . . . . . . . . . . .


22604 . . . . . . . . . . . . . . . . . .


48880 . . . . . . . . . . . . . . . . . .


11-18

11-20

11-22

27792 . . . . . . . . . . . . . . . . . .


11-23

61489 . . . . . . . . . . . . . . . . . .

11-24

Fig. 17 -- Hydraulic Steering Valve Breakdown,

57982 . . . . . . . . . . . . . . . . . .

11-25

Fig. 18 -- Hydraulic Steering Valve Breakdown,

74176 . . . . . . . . . . . . . . . . . .

Fig. 19 -- Hydraulic Solenoid Valve

Breakdown, 31575 . . . . . . .

Fig. 20 -- Hydraulic Valve Breakdown,

11-26

11-27

32761 . . . . . . . . . . . . . . . . . .

11-28

Fig. 21 -- Hydraulic Flow Switch Breakdown,

31556 . . . . . . . . . . . . . . . . . .

Fig. 22 -- Hydraulic Cylinder Breakdown,

04431 . . . . . . . . . . . . . . . . . .

Fig. 23 -- Hydraulic Valve Breakdown,

11-29

11-30

48108A . . . . . . . . . . . . . . . . .


75185 . . . . . . . . . . . . . . . . . .

11-31

11-32

550 MM148 (6--96)

F163 ENGINE PARTS, GASOLINE, LPG

Fig. 1 -- Cylinder Head, Crankcase and

. .

Flywheel Housing Group

Fig. 2 -- Valve and Camshaft Group . .

.

Fig. 3 -- Front End Plate and Gear

Cover Group . . . . . . . . . . .

Fig. 4 -- Piston, Crankshaft and

Flywheel Group

Fig. 5 -- Oil Pump Group

. . . . . . . . .

. . . . . . . . . . . .

Fig. 6 -- Water Pump Group

Fig. 7 -- Governor Group

Fig. 8 -- PCV Group . . . . . . . . . . . . . . . .

Fig. 9 -- Fuel Pump Group

Fig. 10 -- Oil Filter Group

. . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . .

Fig. 11 -- Distributor and Coil Group

Page

12-1

12-2

12-4

12-5

12-6

12-8

12-9

12-9

12-9

12-9

12-10

12-10

Fig. 12 -- Water Oulet Group, Gasoline 12-10

Fig. 13 -- Water Outlet Group, LPG

. . .

. . .

Fig. 14 -- Exhaust and Intake Manifold

Group . . . . . . . . . . . . . . . . .

Fig. 15 -- Carburetor Group . . . . . . . . . .

.

12-11

12-11

12-11

Fig. 16 -- Starter and Alternator Group 12-12

TM27 ENGINE PARTS, GASOLINE, LPG .

13-1

Fig. 1 -- Engine Block Group

Fig. 2 -- Cylinder Head Group

Fig. 3 -- Camshaft Group

Fig. 4 -- Crankshaft Group

Fig. 5 -- Piston Group

Fig. 6 -- Oil Pump Group

Group


. . . . . . . . .

. . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . .

Fig. 7 -- Gear Cover Group

. . . . . . . . . . .

. . . . . . . . . .

Fig. 8 -- Flywheel and Starter Group

Fig. 9 -- Intake and Exhaust Manifold

. .

. . . . . . . . . . . . . . . . .

. . . . . . . . .

Fig. 11 -- Water Header and Thermostat

13-2

13-4

13-6

13-8

13-9

13-10

13-11

13-12

13-13

13-14

Group . . . . . . . . . . . . . . . . .

13-15

Fig. 12 -- Carburetor and Controls Group 13-16

Fig. 13 -- Oil Filter Group . . . . . . . . . . . .

Fig. 14 -- Distributor and Fuel Pump

Group . . . . . . . . . . . . . . . . .

13-17

13-18


ENGINE PARTS, DIESEL . . . . . . . . . . . . . . .


Fig. 2 -- Fuel System Group


. . . . . . . . .

. . . . . . . . .

. . . . . . . .

. . . . . . . . . . . .




. . . . . . . . . . .

. . . . . . . . . . . . . . .

Fig. 7 -- Oil Pump Group . . . . . . . . . . . .

Fig. 8 -- Gear Cover Group . . . . . . . . . .



. .

Group . . . . . . . . . . . . . . . . .

Fig. 11 -- Water Pump Group . . . . . . . . .


Group . . . . . . . . . . . . . . . . .

Fig. 13 -- Alternator Brackets and PCV

Group . . . . . . . . . . . . . . . . .


Page

14-1

14-2

14-4

14-6

14-8

14-9

14-10

14-11

14-12

14-13

14-14

14-15

14-16

14-17

14-18

65951 ENGINE PARTS, DIESEL


. . . . . . . . .

. . . . . . . . .



. . . . . . . . .

. . . . . . . .

. . . . . . . . . . . .




. . . . . . . . . . .

. . . . . . . . . . . . . . .

Fig. 7 -- Oil Pump Group . . . . . . . . . . . .

Fig. 8 -- Gear Cover Group . . . . . . . . . .



. .

Group . . . . . . . . . . . . . . . . .

Fig. 11 -- Water Pump Group . . . . . . . . .


Group . . . . . . . . . . . . . . . . .

Fig. 13 -- Alternator Brackets and PCV

Group . . . . . . . . . . . . . . . . .


15-1

15-2

15-4

15-6

15-8

15-9

15-10

15-11

15-12

15-13

15-14

15-15

15-16

15-17

15-18

CROSS REFERENCE . . . . . . . . . . . . . . . . . .

16-1

PART NUMBER TO PAGE NUMBER CROSS

REFERENCE LIST . . . . . . . . . . .

PART DESCRIPTION TO PAGE NUMBER

16-2

CROSS REFERENCE LIST . . . .

16-22

550 MM148 (2--95)

ix

GENERAL INFORMATION x

550 MM148 (2--95)

CONTENTS

MACHINE SPECIFICATIONS

POWER TYPE

POWER TRAIN

STEERING

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM

BRAKING SYSTEM

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

SUSPENSION SYSTEM . . . . . . . . . . . . .

SYSTEM FLUID CAPACITIES . . . . . . . .

Page

1-3

1-3

1-3

1-3

1-3

1-4

1-4

1-4

GENERAL MACHINE

DIMENSIONS/CAPACITIES

MACHINE WEIGHTS

. . . . . . .

. . . . . . . . . . . . . . . .

1-4

GENERAL MACHINE PERFORMANCE 1-4

MACHINE DIMENSIONS . . . . . . . . . . . . . . . .

1-4

1-5

SPECIFICATIONS

SECTION 1

550 MM148 (9--88)

1-1

SPECIFICATIONS

1-2

550 MM148 (9--88)

SPECIFICATIONS

MACHINE SPECIFICATIONS

POWER TYPE

Engine manufacturer/model -- Continental F163

Engine type -- piston

Ignition -- breaker type spark

Cycle -- 4

Aspiration -- natural

Cylinders -- 4

Bore -- 3.44 (85 mm)

Stroke -- 4.38 (110 mm)

Displacement -- 162 cu in (2.7 L)

Net power -- 59 hp (45 kw) @ 2400 rpm governed 63 hp (50 kw) @ 2800 rpm maximum

Fuels -- gasoline, 86 octane, or LPG

Cooling system -- water

Electrical system -- 12 V nominal, 35 A alternator

Engine manufacturer/model -- Continental TM27


Ignition -- breaker--less type spark

Cycle -- 4


Cylinders -- 4

Bore -- 3.58 in (90 mm)

Stroke -- 4.06 in (105 mm)



Fuels -- gasoline, 85 octane unleaded, or LPG



Engine manufacturer/model -- Continental

TMD27


Ignition -- diesel

Cycle -- 4


Cylinders -- 4

Bore -- 3.58 in (90 mm)

Stroke -- 4.06 in (105 mm)



Fuels -- #1 or #2 diesel fuel



STEERING

Type -- articulated frame

Power source -- double action hydraulic cylinder

Emergency steering -- manual

HYDRAULIC SYSTEM

Function -- operates propelling, steering, scrub brush drive, scrub head lift, rear squeegee lift.

Control valve, scrub brush drive, scrub head lift -open center, single spool.

Control valve, squeegee position -- two position, electrical solenoid actuated.

Propelling pump -- variable displacement piston type, 20.9 gpm (80 L/min) @ 2400 rpm

Propelling pump -- variable displacement piston type, 22.7 gpm (86 L/min) @ 2200 rpm

Propelling system rated pressure -- 4500 psi

(31,030 kPa)

Scrub brush drive pump -- vane type, 17.2 gpm

(65 L/min) @ 2400 rpm

Scrub brush drive system rated pressure --

2500 psi (17,240 kPa)

Accessories pump -- vane type, 6.2 gpm

(25 L/min) @ 2400 rpm

Accessories pump -- gear type, front section: 15.8 gpm (60 L/min) @

2400 rpm rear section: 4 gpm (15 L/min) @ 2400 rpm

Accessories system rated pressure -- 2000 psi

(13,790 kPa)

Propelling motor (2) internal gear type, 17 cu in

(275 cc) per revolution, 1750 psi (12,065 kPa) maximum rated pressure

Scrub brush drive motor (2) -- internal gear type,

9.9 cu in (160 cc) per revolution, 1200 psi

(8275 kPa) maximum rated pressure

POWER TRAIN

Propelling -- hydraulic drive motors (2)

Scrub brush -- hydraulic drive motors (2)

Vacuum fan -- belt driven

Scrub head lift cylinder -- single action type, 2 in

(50 mm) bore x 4 in (100 mm) stroke, 1 in

(25 mm) diameter rod, 1500 psi

(10,345 kPa) maximum rated pressure

550 MM148 (7--90)

1-3

SPECIFICATIONS

HYDRAULIC SYSTEM (Continued)

Rear squeegee lift cylinder -- double action type,

2 in (50 mm) bore x 4 in (100 mm) stroke,

1 in (25 mm) diameter rod, 1500 psi

(10,345 kPa) maximum rated pressure.

Steering cylinder -- double action type, 2 in

(50 mm) bore x 11 in (280 mm) stroke, 1 in

(25 mm) diameter rod, 2000 psi (13,790 kPa) maximum rated pressure

BRAKING SYSTEM

Service brakes -- hydraulic caliper disc brakes

(2), (one per front wheel) foot brake master cylinder actuated.

Parking brakes -- mechanical caliper disc brakes

(2), (one per front wheel), cable actuated.

SUSPENSION SYSTEM

Front -- two 8.00 x 16.5 6-ply rating tubeless tires

Rear -- two 8.00 x 16.5 6-ply rating tubeless tires

SYSTEM FLUID CAPACITIES

Engine cooling system, radiator -- 6.4 qt (6 L)

Engine cooling system, total system -- 13.4 qt

(13 L)

Fuel tank, gasoline, diesel -- 15.3 gal (60 L)

Fuel tank, LPG -- 33 lb (15 kg)

Engine lubricating oil, gasoline, LPG -- 4.5 qt

(4 L)

Engine lubricating oil, diesel -- 7 qt (6.5 L)

Hydraulic system, reservoir -- 11.5 gal (45 L)

Hydraulic system, total system -- 13.8 gal (52 L)

Standard solution tank -- 140 gal (530 L)

Standard recovery tank -- 120 gal (455 L)

SRSr solution tank -- 240 gal (905 L)

SRSr cleaning solution tank -- 10 gal (40 L)

GENERAL MACHINE

DIMENSIONS/CAPACITIES

Length -- 156.5 in (3975 mm)

Width -- 61.25 in (1555 mm)

Height -- 60.87 in (1545 mm)

Height with overhead guard -- 83.63 in

(2425 mm)

Track, front -- 46.7 in (1185 mm)

Track, rear -- 45.3 in (1150 mm)

Wheel base -- 58.75 in (1490 mm)

Scrub brush (2), path width -- 50 in (1270 mm)

Scrub brush (2), diameter -- 11 in (280 mm)

Rear squeegee path width -- 56.5 in (1435 mm)

Debris hopper capacity -- 2.6 cu ft (0.073 m3)

MACHINE WEIGHTS

GVWR -- 7200 lb (3265 kg)

GENERAL MACHINE PERFORMANCE

Maximum forward speed -- 9 mph (14.5 km/h)

Maximum reverse speed -- 5 mph (8 km/h)

Turning radius, right -- 98 in (2490 mm)

Turning radius, left -- 95.25 in (2420 mm)

Maximum rated climb and descent angle -- 10_

Maximum rated climb and ascent angle when tanks are full -- 8_

1-4

550 MM148 (11--95)

62.3 in

(1580 mm)

52.3 in

(1330 mm)

52.6 in

(1335 mm)

46.6 in

(1185 mm)

MACHINE DIMENSIONS

SPECIFICATIONS

61.25 in

(1555 mm)

156.5 in (3975 mm)

SIDE VIEW

55.75 in

(1415 mm)

TOP VIEW

60.15 in

(1530 mm)

00362

550 MM148 (9--88)

1-5

SPECIFICATIONS

1-6

550 MM148 (9--88)

OPERATION

SECTION 2

PREPARATION FOR OPERATION . . . . . . .

AFTER UNLOADING AND BEFORE

OPERATING THE MACHINE:

OPERATION OF CONTROLS

MACHINE COMPONENTS

INSTRUMENTS AND CONTROLS

BRAKE PEDAL

DIRECTIONAL PEDAL

OPERATOR SEAT

. . . . . . . . . . .

SCRUB HEAD LOCK LEVER

PIVOT LOCK PIN

PARKING BRAKE LEVER

AMMETER

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

TANK DRAIN LAMP

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

SQUEEGEE POSITION LAMP . . . . . . . .

. . . . . . . . . . . . . . . . .

SCRUB BRUSH PRESSURE LAMP

OPERATING LIGHTS SWITCH

ROTATING LIGHT SWITCH

HAZARD LIGHT SWITCH

FUEL LEVEL GAUGE

PANEL LAMP

FUSES

ENGINE HOUR METER

. . . . . .

. . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

ENGINE OIL PRESSURE GAUGE . . . .

ENGINE COOLANT TEMPERATURE

GAUGE . . . . . . . . . . . . . . . . . . . . . . . . .

SQUEEGEE SWITCH

SCRUB BRUSH LEVER

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

SCRUB HEAD POSITION LEVER

SRSr LIQUID LOW LEVEL LAMPS

. . . . .

SRSr CLEANING SOLUTION FLOW

. . .

KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . .

SOLUTION LEVER

THROTTLE LEVER

STEERING WHEEL

. . . . . . . . . . . . . . . . . .

ENGINE CHOKE KNOB . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

Page

2-3

2-8

2-8

2-8

2-8

2-8

2-8

2-8

2-8

2-3

2-4

2-4

2-5

2-6

2-6

2-6

2-6

2-7

2-7

2-7

2-7

. . .

. . . . . . . . . . . . . . . . . .

2-7

2-7

IGNITION SWITCH 2-7

DIESEL PRE-HEAT INDICATING LAMP 2-7

. . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

2-8

2-9

2-9

2-9

2-9

2-9

2-9

2-9

2-9

CONTENTS

MACHINE OPERATION . . . . . . . . . . . . . . . . .

NORMAL SCRUBBING OPERATION

PRE-START CHECKLIST

TO START MACHINE

. .

. . . . . . . . .

. . . . . . . . . . . . .


TO SCRUB

. . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

TO DRAIN AND CLEAN RECOVERY

TANK AND EMPTY HOPPER 2-12


ENGINE OPERATING

TO STOP MACHINE

. . . . . . . . . .

. . . . . . . . . . . . . .


ENGINE STOPPED . . . . . . . . . . . .

DOUBLE SCRUBBING OPERATION . .

. . . . . . . . . . .

2-13

2-13

2-13

2-13

2-13

2-14

2-15

2-15

Page

2-10

2-10

2-10

2-10

2-11

2-11

OPERATION ON GRADES

MACHINE TROUBLESHOOTING

OPTIONS OPERATION

. . . . .

. . . . . . . . . . . . . . . . .

HIGH PRESSURE SPRAYER . . . . . . . . .

TO OPERATE HIGH PRESSURE

SPRAYER

VACUUM WAND

MACHINE STORAGE

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

TO OPERATE VACUUM WAND

TRANSPORTING MACHINE

. . . . . . . . . . . . . . . . . .

STORING MACHINE

. . . .

. . . . . . . . . . . .

PUSHING OR TOWING MACHINE

MACHINE JACKING LOCATIONS

. . . .

. . . . .

. . . . . . . . . . . . . . . .

GASOLINE POWERED MACHINES 2-18

DIESEL POWERED MACHINES . . .

2-15

2-15

2-15

2-16

2-16

2-17

2-18

2-18

2-19

550 MM148 (8--94)

2-1

OPERATION

2-2

550 MM148 (9--88)

PREPARATION FOR OPERATION

AFTER UNLOADING AND BEFORE

OPERATING THE MACHINE:

1. Check the machine for shipping damage.

2. Read this manual carefully before operating or servicing the machine.

FOR SAFETY: Do Not Operate Machine

Unless Operation Manual Is Read And

Understood.

3. Check the hydraulic fluid level in the hydraulic fluid reservoir, using the dipstick provided. TENNANT hydraulic fluid is recommended. If TENNANT hydraulic fluid is not available, use only new, approved hydraulic fluid. See the HYDRAULICS in the

MAINTENANCE section.

4. Check the engine oil level.

5. Check the radiator coolant level.

6. Check the brush adjustment, as described in

SCRUB HEAD in the MAINTENANCE section.

7. Check the air pressure of the tires.

8. Fill the fuel tank, or install an LPG fuel tank on the machine per the instructions in this manual.

OPERATION

550 MM148 (6--97)

2-3

OPERATION

A

OPERATION OF CONTROLS

B

C

J

F

E

G

I

D

H

A. Steering Wheel

B. Instrument Panel

C. Solution Tank

D. Rear Squeegee

E. Recovery Tank

MACHINE COMPONENTS

F. Clean-out Door

G. Articulated Joint

H. Side Squeegee

I.

Head Pivot

J. Debris Trough Release Lever

00291

2-4

550 MM148 (9--88)

X

R

Q

S

T

N

E

U

V

W

O

Z

I

M

L

J

K

H

G

F

P

AA

D

Y

A

CC

OPERATION

BB

B

C

A. Brake Pedal

B. Directional Pedal

C. Operator Seat

D. Parking Brake Lever

E. Ammeter

F. Squeegee Position Lamp

G. Tank Drain Lamp

H. Scrub Brush Pressure Lamp

I.

Ignition Switch

J. Diesel Pre-Heat Indicating Lamp

K. Operating Lights Switch

L. Rotating Light Switch

M. Hazard Light Switch

N. Fuel Level Gauge

O. Panel Lamp

02353

INSTRUMENTS AND CONTROLS

P. Fuses

Q. Engine Hour Meter

R. Instrument Panel

S. Oil Pressure Gauge

T. Engine Coolant Temperature Gauge

U. Squeegee Switch

V. Scrub Brush Lever

W. Scrub Head Position Lever

X. SRSr Panel

Y. Solution Lever

Z. Choke Knob

AA.Throttle Lever

BB.Steering Wheel

CC.Horn Button

550 MM148 (7--90)

2-5

OPERATION

BRAKE PEDAL

The brake pedal operates the brakes on the two front wheels.

To stop the machine, return the directional control pedal to neutral; then apply pressure to the brake pedal.

DIRECTIONAL PEDAL

A single foot pedal controls the propelling drive.

The foot pedal is used to select the direction of travel and the speed of the machine.

A

D B

E

C

SCRUB HEAD LOCK LEVER

The scrub head lock lever controls the scrub head lock mechanism. This locks the scrub head, preventing it from lowering.

To set the scrub head lock, fully raise the scrub head. Then push the scrub head lock lever into the “LOCK” position.

To release the scrub head lock, fully raise the scrub head. Then pull the scrub head lock lever into the “UNLOCK” position.

Always set the scrub head lock before working under the scrub head. The scrub head lock must also be set whenever the machine will not be used for an extended period of time, overnight for example. Flat spots on the brushes will appear if the scrub head is left down for an extended period of time.



00116

DIRECTIONAL PEDAL

A. “Reverse” Position

B. “Neutral” Position

C. “Forward” Position

D. “Toe” Portion

E. “Heel” Portion

Gradually press the “toe” portion of the pedal for forward travel or the “heel” portion of the pedal for reverse travel. Regulate the speed of the machine by varying the pressure on the pedal.

NOTE: Always use the brake pedal for normal stopping and controlling machine speed on down grades.

OPERATOR SEAT

The operator seat is of a fixed back style with a forward-backward adjustment. To adjust the seat, loosen the seat mounting bolts, slide the seat to the position desired, and tighten the bolts.

A

B

SCRUB HEAD LOCK LEVER

A. Operator Seat

B. Scrub Head Lock Lever

01816

2-6

550 MM148 (6--97)

PIVOT LOCK PIN

The pivot lock pin is provided to lock the pivot joint between the front and rear machine sections. The pin is hung on the front section of the machine adjacent to the machine pivot.

To lock the sections, turn the machine so the pivot lock holes line up, then insert the pin in the lined up holes. The pin will prevent the machine from pivoting and creating a pinch area.

WARNING: Crush Hazard Between Front

And Rear Halves Of Machine. Engage

Pivot Lock.

B

A

C

00251

PIVOT LOCK PIN IN USE

A. Machine Trailer Section

B. Machine Tractor Section

C. Pivot Lock Pin

PARKING BRAKE LEVER

The parking brake lever controls the brakes on the two front wheels. To set the parking brake pull the brake handle up. To release the parking brake push the brake handle down. Always set the parking brake before leaving the machine unattended and before working on the machine.

FOR SAFETY: Before Leaving Or Servicing

Machine; Stop On Level Surface, Set Parking

Brake, Turn Off Machine And Remove Key.

OPERATION

AMMETER

The ammeter registers the charging current which is being passed to the battery by the alternator. It also registers battery discharge used by the machine when the alternator is not charging.

SQUEEGEE POSITION LAMP

The squeegee position lamp lights when the squeegee is either fully raised or lowered. This can be helpful to the operator when the squeegee is not visible.

TANK DRAIN LAMP

The tank drain lamp lights when the recovery tank is nearly full. The machine operator can then plan to return to a draining location.

SCRUB BRUSH PRESSURE LAMP

The scrub brush pressure lamp option lights when scrub brush down pressure is excessive, which may cause the brushes to stall. The operator should then check the brush position adjustment.

NOTE: This information holds true only after the hydraulic fluid has warmed up (about 10 to 15 minutes). If the light comes on after the oil is warm, the cause may be operating on a rough floor-use “restricted” brush down pressure.

IGNITION SWITCH

The key-operated ignition switch has four positions. Those positions are “accessories,” “off,”

“on,” and “start.” To operate any electrical option without operating the engine, turn the switch to the “accessories” position.

To start the engine, turn the key to the “start” position. Do not engage the starter for more than ten seconds at a time, or after the engine has started, as the starter may be damaged. To stop the engine, turn the key to the “off” position.

FOR SAFETY: Before Starting Machine,

Make Sure All Safety Devices Are In


DIESEL PRE-HEAT INDICATING LAMP

The diesel pre-heat indicating lamp is present on diesel powered machines. The lamp lights when the diesel pre-heater is operating.

550 MM148 (9--92)

2-7

OPERATION

OPERATING LIGHTS SWITCH

The operating lights switch is present on machines with the operating lights option. It controls the headlights, taillights, and the brush spot light. Flip the switch toggle upward to turn the lights on. Flip the switch toggle down to turn the lights off.

ROTATING LIGHT SWITCH

The rotating light switch is present on machines with the rotating light switch option. Flip the switch toggle up to turn the light on. Flip the switch toggle down to turn light off.

HAZARD LIGHT SWITCH

The hazard light switch is present on machines with the hazard light option. Flip the switch toggle up to turn the light on. Flip the switch toggle down to turn the light off.

FUEL LEVEL GAUGE

The fuel level gauge is present on all gasoline and diesel powered machines. The gauge indicates how much fuel is left in the fuel tank.

PANEL LAMP

The panel lamp is present on machines with the operating lights option. The lamp lights whenever the operating lights switch toggle is flipped up to turn on the operating lights.

FUSES

Fuses are a one-time circuit protection device designed to stop the flow of current in the event of a circuit overload. Never substitute higher value fuses than those specified in this manual. The chart below shows the various fuses and the electrical components they protect.

PROTECTIVERATING CIRCUIT

DEVICE PROTECTED

Fuse

Fuse

15 A

1 A

Auto-Squeegee

Recovery Tank Level

Lamps

Fuse 1 A SRSr Tank Level

Lamps

Fuse 15 A

Fuse

Fuse

20 A

10 A

Brush Pressure Lamp,

Squeegee Pressure

Lamps

Rotating, Hazard

Lights

SRSr Solution

Pump

2-8

ENGINE HOUR METER

The hour meter records the number of hours the machine has been operated. This information is useful in determining when to service the machine.

ENGINE OIL PRESSURE GAUGE

The engine oil pressure gauge registers the engine oil pressure. Normal engine oil pressure ranges from 7 psi (50 kPa) at idle, to 35 psi (240 kPa) at full engine throttle. If the gauge registers an oil pressure reading below 7 psi (50 kPa), stop the engine immediately and determine the cause.

Failure to stop the engine will result in severe engine damage.

ENGINE COOLANT TEMPERATURE GAUGE

The engine coolant temperature gauge registers the engine coolant temperature. Normal engine coolant temperatures range up to 200_ F

(93_ C). Temperatures above this level indicate an over-heating engine. Over-heating may occur due to a low coolant level, a clogged radiator, a loose fan belt, a defective thermostat, or other engine malfunctions. Engine overheating will always cause a coolant loss. If coolant loss does not occur, check for malfunction of the temperature sending unit.

SQUEEGEE SWITCH

The squeegee switch, in conjunction with a hydraulic flow sensing device, and the scrub brush lever, controls the position of the rear squeegee.

To raise the squeegee, flip the switch toggle forward into the “Squeegee Up” position. This position cannot be overridden by the hydraulic flow sensing device.

To lower the squeegee, flip the switch toggle back into the “Down” position. The squeegee will lower when the machine starts moving in the forward direction. When traveling in the reverse direction, the hydraulic flow sensing device overrides the squeegee switch and raises the rear squeegee.

This prevents the rear squeegees from being damaged when traveling in reverse. The squeegee switch should always be in the “Down” position when scrubbing.

550 MM148 (12--96)

SCRUB BRUSH LEVER

The scrub brush lever controls the scrub brush motors. To start the scrub brushes rotating in their normal direction, pull the lever into the “ON” position. To stop brush rotation, move the lever into the “OFF” position.

To start the scrub brushes rotating opposite their normal direction for double scrubbing, push the lever into the “REVERSE” position.

SCRUB HEAD POSITION LEVER

The scrub head position lever controls the position of the scrub head. To raise the scrub head, pull the lever back into the “RAISE” position. To stop scrub head movement move the lever to the “HOLD” position. To lower the scrub head, push the lever into the “LOWER” position.

SRSr LIQUID LOW LEVEL LAMPS

The SRSr liquid low level lamps option includes two indicating lamps. The cleaning solution lamp lights when the cleaning solution level is low. The recycling solution lamp lights when the recycling solution is low.

A

B

C

00351

SRSr CONTROL PANEL

A. Liquid Low Level Indicator Lamps

B. Cleaning Solution Flow Knob

C. SRSr Pump System Fuse

OPERATION

SRSr CLEANING SOLUTION FLOW KNOB

The SRSr cleaning solution flow knob controls the pumping of cleaning solution into the solution flow to the floor. The “LOW”, “MED”, and “HI” levels indicate the rate of cleaning solution flow.

The “LOW” level causes the pump to deliver one-fourth flow capacity, “MED” level one-half capacity, and “HI” level full pump capacity of cleaning solution into the solution flow to the floor.

The “OFF” position shuts off the cleaning solution flow.

SOLUTION LEVER

The solution lever controls the solution control valve. To stop solution flow to the floor, push the lever into the “CLOSED” position. To start solution flow, pull the lever into the “OPEN” position.

ENGINE CHOKE KNOB

The engine choke knob is present on gasoline powered machines. The knob controls the engine choke. To aid the starting of a cold engine, close the engine choke by pulling the knob out. After the engine has warmed up, push the knob in to open the engine choke, allowing the engine to run normally at its operating temperature and speed.

Using the choke on a warm engine is not necessary.

THROTTLE LEVER

The throttle lever controls the engine governed speed on a gasoline and LPG powered machine.

The throttle level controls the engine governed speed and stops the engine on a diesel powered machine. To speed the engine to the maximum governed speed, move the lever into the “FULL” position. To slow the engine to idle speed, move the lever to the “IDLE” position. To stop the engine on a diesel powered machine, move the lever to the “STOP” position.

STEERING WHEEL

The steering wheel controls a steering cylinder which is mounted between the two halves of the machine. Do not turn the steering wheel excessively when the engine is not running. An articulated trunnion connects the front and rear sections of the machine so that the rear section always follows the path of the front section. A horn button is located in the center of the steering wheel.

550 MM148 (7--90)

2-9

OPERATION

MACHINE OPERATION

NORMAL SCRUBBING OPERATION

A normal scrubbing operation consists of eight typical operations: pre-start checklist, starting machine, filling solution tank, scrubbing, draining recovery tank and emptying hopper, post operation checklist -- engine operating, stopping machine, and post operation checklist -- engine stopped.

PRE-START CHECKLIST lists things to check before starting the machine.

TO START MACHINE lists the steps required to start the machine.

Check the brakes and controls for proper operation.

Check the service records to determine service requirements.

TO START MACHINE

NOTE: Before starting machine, perform the pre-start checks.

1. LPG machines: Check the LPG fuel tank gauge to see if there is an adequate fuel supply.

TO FILL SOLUTION TANK lists the steps required to fill the solution tank.

TO SCRUB lists things to keep in mind before and during the scrubbing operation.

TO DRAIN RECOVERY TANK AND EMPTY

HOPPER lists the steps required to empty the debris hopper and the recovery tank.

POST OPERATION CHECKLIST -- ENGINE

OPERATING lists things to check before stopping the machine engine.

TO STOP MACHINE lists the steps required to stop the machine.

2. LPG machines: Slowly open the liquid service valve.

NOTE: Opening the service valve too quickly may cause the service valve check valve to stop the flow of LPG fuel. If the check valve stops the flow of fuel, close the service valve, wait a few seconds, and slowly open the service valve once again.

3. The machine operator must be in the operator’s seat with the directional pedal in the “neutral” position and with a foot on the brake pedal or with the parking brake set.

FOR SAFETY: Before Starting Machine,

Make Sure All Safety Devices Are In


POST OPERATION CHECKLIST -- ENGINE

STOPPED lists things to check after stopping the machine engine.

PRE-START CHECKLIST

Check under the machine for leak spots.

Check the engine lubricating oil level.

Check the engine air filter restriction indicator.

Check the fuel level.

Check for LPG odor indicating a leak.

Check for frosting on the LPG hoses and components.

4. Cold gasoline engines: Pull out the choke button about three-fourths of the way. Push choke in after the engine has started and is running smoothly.

Cold diesel engines: Turn the ignition key to the “on” position to start the diesel pre-heater. Wait until the pre-heater lamp goes off, then proceed to start the engine.

ATTENTION! Do not use a cold engine starting aid such as ether unless directed to by a representative of the engine manufacturer.

5. Move the throttle control lever to the “IDLE” position.

Check to make sure a liquid withdrawal LPG tank is to be used.

2-10

550 MM148 (9--92)

6. Turn the ignition switch key to the “start” position until the engine starts. Do not operate the starter for more than ten seconds at a time or after the engine has started.

NOTE: Do not operate the starter motor for more ten seconds at a time or after the engine has started. Allow the starter to cool between starting attempts. The starter motor may be damaged if it is operated incorrectly.

7. Allow the engine and hydraulic system to warm up three to five minutes.

8. Release the machine parking brake.

9. Drive the machine to the solution filling site.


1. Stop the engine and set the parking brake.

FOR SAFETY: Before Leaving Or

Servicing Machine; Stop On Level

Surface, Set Parking Brake, And Turn

Off Machine.

2. Open the solution tank fill door or cap.

3. Pour the required amount of detergent into the tank. Fill the tank with water to 1 in

(25 mm) below the tank opening. The water must not be hotter than 130_F (54_C) or tank damage may occur.

NOTE: If standing water is to be picked up in addition to the solution put down by machine, do not fill tank all of the way. This will allow more water to be picked up before the ball float shutoff is actuated.

SRSr machines: Pour liquid detergent into the cleaning solution tank -- not the solution tank. Do not use powdered detergent or any other detergent not designed for the SRSr application. Replace the cleaning solution tank fill cap.

NOTE: Floor conditions, water condition, amount of soilage, type of soilage, brush action, and squeegee action all play an important role in determining the type and the concentration of detergent to be used. For specific recommendations, contact the local TENNANT representative.

OPERATION

WARNING: Flammable Materials Can

Cause An Explosion Or Fire. Do Not Use

Flammable Materials In Tank(s).

A

B

C

00348

SRSr TANK

A. Solution Tank

B. Solution Fill Door

C. Cleaning Solution Fill Cap

4. Close the solution fill door.

TO SCRUB

Plan the scrubbing in advance. Try to arrange long runs with minimum stopping and starting. Do an entire floor or section at one time.

Pick up oversize debris before scrubbing.

Remove bulky debris from aisles before scrubbing. Pick up pieces of wire, twine, string, etc., which could become entangled in brush or brush plugs.

Allow a few inches overlap of brush paths.

Do not turn steering wheel too sharply when the machine is in motion. It is very responsive to the movement of the steering wheel. Avoid sudden turns, except in emergencies.

Try to scrub as straight a path as possible. Avoid bumping into posts or scraping the sides of the machine.

1. Drive the machine to the area to be scrubbed.

2. Move the scrub head position lever to the

“RAISE” position to release the scrub head lock.

550 MM148 (9--92)

2-11

OPERATION

3. Move the scrub head lock lever to the

“UNLOCK” position.

4. Place the squeegee switch in the “Down” position.

5. Move the solution lever back to start the solution flow.

For SRSr machines: Turn the cleaning solution knob to the desired cleaning solution flow.

6. Move the scrub brush lever to the “ON” position.

7. Scrub as required.

WARNING: Explosion or fire could occur:

-- If machine is used to pick up flammable spills from floors.

-- If machine picks up reactive metals, such as aluminum or magnesium.

Reactive metals and some detergents form explosive hydrogen gas. Contact

Tennant Company for appropriate detergent selection.

TO DRAIN AND CLEAN RECOVERY TANK AND

EMPTY HOPPER





Off Machine.

2. Remove and unplug the tank drain hose next to a floor drain.

DRAINING SRSr TANK

3. Pull the debris trough lever to dump the debris trough.

00343

NOTE: If a more gentle dumping action is desired, the trough can be dumped with the scrub head lowered; then the head can be raised hydraulically to slowly tip the trough.

A

B

C

00283

DUMPING DEBRIS TROUGH

A. Scrub Head

B. Debris Trough Lever

C. Debris Trough

4. Clean the trough screen.

5. Clean the channel above the debris trough.

If debris builds up in this area, the trough will not swing all the way up and latch properly.

Remove any debris which has accumulated on top of the rail.

2-12

DRAINING RECOVERY TANK

00288

550 MM148 (6--97)

6. Close the debris trough.

7. Plug and secure the drain hose to the machine after tank is drained.

8. SRSr machines: Partially fill the solution tank with clean water. Run the SRSr pump for a few minutes to flush the solution hoses.

POST OPERATION CHECKLIST -- ENGINE

OPERATING

Check the scrub brush pattern for width and evenness.

Check the squeegees for proper deflection.

TO STOP MACHINE

1. Return the directional pedal to the “neutral” position. Apply the brake.

2. Move the solution lever to the “OFF” position.

3. Move the scrub head position lever to the

“RAISE” position to set the scrub head lock.

4. Move the scrub head lock lever to the

“LOCK” position.

5. Move the scrub brush lever to the “OFF” position.

6. Place the squeegee switch in the “Squeegee

Up” position.

7. Turn off the operating lights if used.

8. Place the throttle lever in the “IDLE” position.

9. Set the machine parking brake.



Surface, Set Parking Brake, Turn Off

Machine And Remove Key.

10. Turn the ignition key switch to the “off” position. Remove the ignition key from the ignition switch.

11. Diesel powered machines: Hold the throttle lever in the “STOP” position to stop the engine.

12. LPG powered machines: Close the LPG tank liquid service valve.

550 MM148 (9--92)

OPERATION

POST OPERATION CHECKLIST -- ENGINE

STOPPED

Check for wire or string tangled on the scrub brushes.

Check the squeegees for wear or damage.

Empty and clean the debris hopper.

Drain and clean the recovery tank.

Check the vacuum hoses for debris or obstructions.

Fill the fuel tank.

Check for leaks.

DOUBLE SCRUBBING OPERATION

Double pass scrubbing should be necessary only for heavy soilage and build-up of dirt, wax, etc.

Operate the machine as desired for normal scrubbing but keep the rear squeegee up while making the first scrubbing pass. Allow the solution to soak on the floor for 15 to 20 minutes. Then make a second pass in the normal manner with the rear squeegee down.

FOR SAFETY: When Using Machine, Go

Slow On Grades And Slippery Surfaces.

OPERATION ON GRADES

Drive the machine slowly on grades. Some loss of rear wheel steering traction could occur when braking with empty solution tanks.

The maximum rated ramp climb angle is 10_.

FOR SAFETY: When Using Machine, Go

Slow On Grades And Slippery Surfaces.

2-13

OPERATION

MACHINE TROUBLESHOOTING

Problem

Trailing water -- poor or no p p

Cause Remedy

Worn rear squeegee Rotate or replace rear squeegee blade

Rear squeegee out of adjustment Adjust rear squeegee

Worn side squeegee Replace side squeegee blade

Side squeegee out of adjustment Adjust side squeegee

Vacuum hose clogged

Recovery tank full

Flush vacuum hoses

Drain tank

Little or no solution flow to floor

Float stuck shutting off vacuum

Vacuum fan drive belt loose or broken

Debris caught on squeegee

Clean float

Adjust, or replace and adjust belt

Remove debris

Foam filling recovery tank

Vacuum hose to rear squeegee disconnected or damaged

Vacuum fan to recovery tank hose damaged

Solution tank empty

Empty recovery tank; use less or change detergent

Reconnect or replace vacuum hose

Replace hose

Solution control linkage broken or out of adjustment

Fill solution tank

Replace and/or adjust linkage

Solution supply lines plugged Flush solution supply lines

Solution spreader holes plugged Flush spreader holes

Poor scrubbing performance Debris caught on scrub brushes

Improper detergent or brushes used

Worn scrub brushes

Remove debris

Check with Tennant representative for advice

Replace scrub brushes

Scrub brushes out of adjustment Adjust scrub brushes

Debris hopper full Empty hopper

Brushes have rotation set

Scrub brush drive failure

Rotate brushes end-for-end

See HYDRAULIC COMPONENTS

TROUBLESHOOTING --

Hydraulic Motor Failure, in the

MAINTENANCE section

2-14

550 MM148 (7--90)

OPERATION

OPTIONS OPERATION

HIGH PRESSURE SPRAYER

The high pressure sprayer option gives the machine the ability to spray wash grease, oil, and other dirt from trucks, racks, walls, etc. The water and detergent solution is taken from the solution supply line located under the operator seat. The solution is directed first to the spray pump which is driven off the machine hydraulic system. The spray pump has a 4 gpm (15 L/min) capacity up to 800 psi (5515 kPa). From the pump, the water flows through the hand-held sprayer.

NOTE: Pump only approved machine detergents and solutions through the high pressure sprayer.

Acids and abrasive fluids may damage the unit.

The engine idle must be set between 700 and

850 rpm to allow the pump to operate at normal speed.

6. When finished, close the shutoff valve and relieve water pressure in the high pressure spray hose. Place all equipment in its proper storage location.

VACUUM WAND

The vacuum wand option gives the machine the added flexibility of picking up spills not accessible by the machine. A 20 ft (6095 mm) hose and wand utilizes the machine vacuum system.

TO OPERATE VACUUM WAND





Off Machine.

TO OPERATE HIGH PRESSURE SPRAYER





Off Machine.

2. Remove the vacuum wand and hose from storage on the machine.

3. Remove the rear squeegee vacuum hose plate from the rear of the tank.

2. Start engine. Place the throttle lever in the

“IDLE” position.

ATTENTION! Do not operate the high pressure sprayer at full engine throttle or the water pump will fail.

4. Attach the vacuum wand hose plate to the rear of the tank using the toggle clamps provided.

5. Start the engine.

6. Move the throttle lever to the “FULL” position.

3. Open the shutoff valve on the scrub head.

4. Adjust water pressure to 800 psi (5515 kPa) using red pressure adjustment knob on regulator.

7. Operate the vacuum wand as required.

8. When finished, stop the engine, and remove the vacuum wand hose plate from the rear of the tank.

FOR SAFETY: When Servicing Machine,

Wear Eye And Ear Protection When


9. Reconnect the rear squeegee vacuum hose plate to the rear of the tank using the toggle clamps provided.

10. Clean and rinse off the vacuum wand, hose, and related equipment as required.

5. Spray as required.

NOTE: Check the water spray pressure. It is to be

600 to 800 psi (4140 to 5515 kPa) when operating the sprayer. The maximum pressure when not spraying is 1200 psi (8275 kPa). To change the water pressure, adjust the red pressure adjustment knob on the regulator, or adjust the engine idle.

11. Store the vacuum wand equipment in the proper locations.

550 MM148 (9--92)

2-15

OPERATION

TRANSPORTING MACHINE

PUSHING OR TOWING MACHINE

The machine may be pushed or towed up to a distance of 1 mile (1.6 km) at speeds up to, but not exceeding, 5 mph (8 km/h). Distances and speeds over these may damage the hydraulic motors.

ATTENTION! Do not push or tow machine for more than 1 mile (1.6 km) at speeds exceeding 5 mph (8 km/h).

Distances and speeds greater than these may damage the hydraulic motors.

Machines serial number 005269 and above have a towing valve on the propelling pump to prevent damage to the hydraulic system when the machine is being towed. Turn the valve 90_ clockwise before towing the machine.

A

B

Machines serial number 005101 to 005268 have a tow bypass valve to prevent damage to the hydraulic system when the machine is being towed. Pull the handle out to tow the machine.

A

TOWING VALVE

A. Towing Valve

B. Propelling Pump

You can tow the machine from the front or rear using the towing and tie-down brackets, located at the front or rear of the machine.

B

TOW BYPASS VALVE

A. Tow Bypass Valve

B. Handle

A

TOWING BRACKET

A. Towing Bracket

2-16

550 MM148 (6--97)

OPERATION

MACHINE JACKING LOCATIONS

The machine jacking locations are labeled with a label. The tractor jacking locations are behind each of the front wheels, and the tank jacking locations are in front of the rear wheels.


Block Machine Tires Before Jacking

Machine Up. Jack Machine Up At

Designated Locations Only. Block

Machine Up With Jack Stands. Use

Hoist Or Jack Of Adequate Capacity To

Lift Machine.

A

TANK JACKING LOCATION

A. Jacking Location

01820

A

TRACTOR JACKING LOCATION

A. Jacking Location

00362

550 MM148 (8--94)

2-17

OPERATION

MACHINE STORAGE

STORING MACHINE

When storing the machine for extended periods of time, the following procedures must be followed to reduce the chance of rust, sludge, and other undesirable deposits to form:

7. Seal the air cleaner inlet, the exhaust outlet, and the crankcase breather tube with weatherproof masking tape.

8. Tighten the engine oil filler cap, the fuel tank cap, and the radiator cap to make certain they are securely in place.

1. Drain and clean out the solution recovery and cleaning solution tanks.

2. Park the machine in a cool and dry area.

3. Stop the engine and set the machine parking brake.

To store the machine 90 days to 6 months:

1. Remove the spark plugs.

LPG powered machines: Close the LPG tank liquid service valve.

4. Raise and lock the scrub head.

5. Fill the hydraulic reservoir with hydraulic fluid to the full mark on the dipstick, to prevent excessive condensation from forming in the reservoir.

2. Pour 3 oz (90 ml) of clean engine oil into each spark plug hole.

3. Remove the ignition coil high tension wire.

Operate the engine starter motor for at least a dozen revolutions. This distributes the oil over the cylinder walls.

NOTE: Before preparing the engine for storage, allow it to cool down to the surrounding temperature. Oil adheres to cold metal surfaces much better than hot surfaces.

GASOLINE POWERED MACHINES

To store the machine 30 to 90 days:

1. Change engine oil and oil filter.

2. Remove the spark plugs.

3. Pour 3 oz (90 cc) of clean engine oil into each spark plug hole.

4. Remove the ignition coil high tension wire.

Operate the engine starter motor for at least a dozen revolutions. This distributes the oil over the cylinder walls.

NOTE: Before preparing the engine for storage, allow it to cool down to the surrounding temperature. Oil adheres to cold metal surfaces much better than hot surfaces.

5. Replace the high tension coil wire and spark plugs.

6. Drain the gasoline from the carburetor.

4. Replace the high tension coil wire and spark plugs.

5. Drain the engine oil.

6. Drain the engine coolant from the radiator, and the engine block.

7. Close the drain cocks.

8. Drain gasoline from the carburetor, fuel tank, and the fuel lines.

9. Seal the air cleaner inlet, the exhaust outlet, and the crankcase breather tube with weatherproof masking tape.

10. Tighten the engine oil filler cap, the fuel tank cap, and the radiator cap to make certain they are securely in place.

2-18

550 MM148 (11--95)

DIESEL POWERED MACHINES

To store the machine for 30 days or more:

1. Change the engine oil and filter.

2. Drain all fuel from the fuel tank and the fuel filters. Pour 1 gal (4 L) of new, clean #1 diesel fuel in tank.

3. Prime the fuel system.

4. Seal the air vent in the fuel tank or filler cap with waterproof tape.

5. Drain engine coolant.

6. Remove the injectors and pour a small amount of pure castor oil into the cylinder bores.

7. Replace the injectors (using new copper sealing washers) and slowly rotate the crankshaft one complete revolution to evenly distribute the lubricant. Do not rotate crankshaft further so as not to destroy protective film on bore walls.

8. Remove the engine air filter and carefully seal the intake orifice with waterproof tape or some other suitable medium.

9. Remove the exhaust pipe and seal the manifold outlet.

10. Remove valve rocker cover. Lubricate the rocker gear with engine oil and replace the cover. Be sure that the gasket is correctly fitted.

11. Clean the engine breather pipe. Seal the end with waterproof tape or a cork.

12. Remove all of the belts from the engine and save for future use. Attach them to the engine to prevent loss.

OPERATION

550 MM148 (8--94)

2-19

OPERATION

2-20

550 MM148 (8--94)

MAINTENANCE

SECTION 3

CONTENTS

Page

RECOMMENDED FIRST 50-HOUR MACHINE

INSPECTION

LUBRICATION

ENGINE

. . . . . . . . . . . . . . . . . . . .

MAINTENANCE CHART . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .


ENGINES . . . . . . . . . . . . . . . . . . . .

DIESEL POWERED ENGINES . . . . .

. . . . . . . . . . . . . . .

3-3

3-4

3-6

3-6

VACUUM FAN SHAFT

MACHINE PIVOT . . . . . . . . . . . . . . . . . . .

SCRUB HEAD PIVOT

SCRUB HEAD HINGES

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

REAR SQUEEGEE CASTERS

SCRUB BRUSH IDLER PLUGS

REAR WHEELS

HYDRAULICS

. . . . . . . .

. . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC FLUID . . . . . . . . . . . . . . . . .

HYDRAULIC FLUID RESERVOIR . . . . .


RESERVOIR . . . . . . . . . . . . . . . . . .

TO FILL THE HYDRAULIC FLUID

RESERVOIR . . . . . . . . . . . . . . . . . .


BREATHER . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC FLUID FILTER . . . . . . . . . .

TO REPLACE THE HYDRAULIC

FLUID FILTER ELEMENT

HYDRAULIC FLUID LEAKS

. . . . . .

. . . . . . . . . .

HYDRAULIC COMPONENTS

TROUBLESHOOTING

ENGINE

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . .


3-6

3-6

3-6

3-7

3-7

3-8

3-8

3-8

3-8

3-9

3-9

3-9

3-10

3-10

3-11

3-11

3-11

3-11

3-12

3-13

3-13

ENGINES . . . . . . . . . . . . . . . . . . . . . . . .


COOLING SYSTEM

AIR INTAKE SYSTEM

. . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

AIR FILTER

TO REPLACE AIR FILTER

. .

. . . . . . . . . . . . . . . . . . . . . . .

ELEMENT . . . . . . . . . . . . . . . . . . . . .

FUEL SYSTEM -- GASOLINE . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

FUEL FILTER

CARBURETOR . . . . . . . . . . . . . . . . . . .

FUEL SYSTEM -- LPG

LPG FUEL SYSTEM

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

3-13

3-13

3-13

3-14

AIR FILTER SERVICE INDICATOR 3-14

3-14

3-15

3-16

3-16

3-16

3-17

3-17

FUEL TANKS 3-17

TO CHANGE AN LPG FUEL TANK 3-18

FUEL FILTER LOCK

CARBURETOR

. . . . . . . . . . . . . . .

VAPORIZER-REGULATOR

OIL PRESSURE SWITCH

. .

. . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

LPG FUEL TROUBLESHOOTING . . .

3-19

3-19

3-19

3-19

3-20

FUEL SYSTEM -- DIESEL

FUEL WATER TRAP

TO CLEAN WATER TRAP

FUEL FILTER

. . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

TO REPLACE FUEL FILTER (For machines below serial number

005002) . . . . . . . . . . . . . . . . . . . . . . .

TO REPLACE FUEL FILTER (For

Page

3-21

3-21

3-21

3-21

3-21 machines serial number 005002 and above) . . . . . . . . . . . . . . . . . . . . .

FUEL INJECTION PUMP

FUEL INJECTORS

. . . . . . . . . . .

. . . . . . . . . . . . . . . .


3-21

3-22

3-22

3-23 . . . . . .

GOVERNOR, F163 -- GASOLINE, LPG 3-23

TO ADJUST GOVERNOR, F163 . . .

3-24

GOVERNOR, TM27 -- GASOLINE, LPG 3-24

TO ADJUST GOVERNOR, TM27

ELECTRICAL SYSTEM

SPARK PLUGS

DISTRIBUTOR

. . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

3-25

3-25

3-25

3-26

DISTRIBUTOR IGNITION TIMING . .

.

3-26

CYLINDER HEAD -- GASOLINE, LPG 3-27

CYLINDER HEAD BOLT

TIGHTENING . . . . . . . . . . . . . . . . .

VALVE TAPPET CLEARANCE . . . . . . . .

. . . . . . . . . .

CYLINDER HEAD -- DIESEL

CYLINDER HEAD BOLT

TIGHTENING

PCV SYSTEM

ELECTRICAL SYSTEM

BATTERY

. . . . . . . . . . . . . . . . .

VALVE TAPPET CLEARANCE . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

TUNE-UP CHART -- GASOLINE, LPG

. . . . . . . . . . . . . . . . . . . . . . . . . .

BELTS AND CHAINS

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

VACUUM FAN DRIVE BELT . . . . . . . . . .

TO ADJUST VACUUM FAN

DRIVE BELT . . . . . . . . . . . . . . . . . .

INTERMEDIATE DRIVE BELT . . . . . . . .

TO ADJUST INTERMEDIATE

DRIVE BELT . . . . . . . . . . . . . . . . . .

ALTERNATOR AND RADIATOR

FAN BELT . . . . . . . . . . . . . . . . . . . . . . .

TO ADJUST ALTERNATOR AND

.

3-27

3-28

3-28

3-28

3-28

3-29

3-29

3-30

3-30

3-31

3-31

3-31

3-32

3-32

3-32

RADIATOR FAN BELT

SCRUB HEAD

. . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

3-32

3-33

SCRUB HEAD . . . . . . . . . . . . . . . . . . . . . .

3-33

TO ADJUST SCRUB HEAD HEIGHT 3-33

TO ADJUST SCRUB BRUSH

PATTERN . . . . . . . . . . . . . . . . . . . .

SCRUB BRUSHES . . . . . . . . . . . . . . . . . .

TO REPLACE SCRUB BRUSHES . .

3-33

3-35

3-35

550 MM148 (6--96)

3-1

MAINTENANCE

SOLUTION SYSTEM

RECOVERY TANK

REAR SQUEEGEE

. . . . . . . . . . . . . . . . . . .

SQUEEGEES

SIDE SQUEEGEES

. . . . . . . . . . . . . . . . . .

WATER SPRAY DEFLECTOR

TROUBLESHOOTING

. . . . . . . .

SRSr WATER SPRAY DEFLECTOR

SRSr SOLUTION TANK

SRSr METERING SOLUTION PUMP

TO REPLACE REAR SQUEEGEE

. . .

. . . . . . . . . . . . .

SOLUTION DISPENSING TUBE . . . . . .

SRSr CLEANING SOLUTION FILTER

. .

.

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

BLADES . . . . . . . . . . . . . . . . . . . . . .

TO FACTORY ADJUST REAR

SQUEEGEE . . . . . . . . . . . . . . . . . .

TO ADJUST REAR SQUEEGEE

BRAKES AND TIRES

SERVICE BRAKES

. . .

. . . . . . . . . . . . . . . . . . .

PARKING BRAKES

TIRES

OPTIONS

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIGH PRESSURE SPRAYER . . . . . . . . .

Page

3-37

3-37

3-37

3-38

3-39

3-40

3-40

3-40

3-40

3-41

3-41

3-41

3-42

3-42

3-45

3-47

3-47

3-47

3-48

3-49

3-49

3-2

550 MM148 (6--96)

MAINTENANCE

RECOMMENDED FIRST 50-HOUR MACHINE INSPECTION

After the first 50 hours of operation, the following procedures are recommended:

1. Check the air filter element. Tighten all connections on intake hose, air filter, etc.

2. Change engine oil and filter.

7. Check vacuum hoses for damage or loose connections.

8. Check engine valve tappet clearance.

3. Check for the correct alternator and vacuum fan belt tension.

9. Diesel powered machines: Remove the rocker assembly and tighten the cylinder head nuts in the correct sequence and to the correct torque.

10. Torque the cylinder head bolts to the proper specification.

4. Check the scrub brush pattern.

5. Check the scrub head side squeegee blades for wear or damage.

11. Perform all remaining 50-hour lubrication and maintenance procedures listed in the

MAINTENANCE CHART.

6. Check the rear squeegee for worn or damaged blades or for incorrect adjustment.

550 MM148 (7--90)

3-3

MAINTENANCE

4

MAINTENANCE CHART

5

6

7

8

9

10

11

12

13

14

15

3

11

2

22

26

21

20

19

18

17

16

25

23

24

Interval Key Description

7 Engine air filter

11 Engine crankcase

16 Rear squeegee

23 Side squeegees

24 Scrub brushes

19 Tires

13 SRSr Solution tank and metering pump

50 Hours

11 Engine crankcase

24 Scrub brushes

21 Machine pivot

2 Scrub head pivot

22 Scrub head hinges

18 Rear squeegee casters

1 Scrub brush idler plugs

6 Vacuum fan shaft

10 Radiator

9 SRSr cleaning solution filter on machines below serial number 003790

3-4

Procedure

Check service indicator

Check oil level

Check for damage, wear, and adjustment



Check air pressure

Empty and clean Flush laminar tubes

Change oil and oil filter element

Rotate brushes

Lubricate

Lubricate

Lubricate

Lubricate

Lubricate

Lubricate

Clean exterior

Clean

--

--

--

EO

--

SPC

SPC

SPC

SPC

SPC

SPC

--

--

Lubricant/

Fluid

--

EO

--

00291

No. of

Service

Points

1

1

1

-2

2

4

1

2

1

2

3

1

1

1

2

4

4

550 MM148 (12--96)

MAINTENANCE

Interval Key

50 Hours

25 Solution dispensing tube

8 Vacuum fan drive belt

100 Hours

11 Water trap, diesel

8 Intermediate drive belt

12 Alternator belt

200 Hours

5 Hydraulic fluid reservoir

10 Radiator

11

26

Description

Engine, gasoline, LPG

Parking brake

14 Spray deflectors

19 Wheels

400 Hours 5 Hydraulic fluid reservoir

4 Hydraulic fluid filters

3 Brake master cylinder

11 ,

11 Engine, diesel

11 Fuel filter, diesel

11 Water trap filter, diesel

800 Hours 5 Hydraulic reservoir breather

10 Cooling system

2000

Hours

17 Rear wheel bearings

Procedure

Flush

Check tension

Clean

Check tension

Check tension

Check fluid level

Check coolant level

Clean or replace and adjust spark plugs

Clean or replace and adjust distributor points (F163 only)

Clean PCV hoses, tubes, and fittings

Lubricate distributor felt

Check adjustment

Check for wear

Tighten lug nuts

Change hydraulic fluid

Change filter element

Check fluid level

Adjust valve tappets

Torque cylinder head bolts

Adjust valve tappets

Replace filter elements

Replace filter element

Replace

Flush

Repack with lubricant

BF -- Brake fluid

EO -- Engine oil

HYDO -- TENNANT or approved hydraulic fluid

SPC -- Special lubricant, Lubriplate EMB grease, TENNANT Part No. 01433--1

WBG -- Wheel bearing grease

WG -- Water and permanent-type ethylene glycol antifreeze, one-to-one ratio

Lubricant/

Fluid

--

--

--

--

--

HYDO

WG

--

1

1

1

1

4

No. of

Service

Points

1

1

1

--

--

EO

--

--

--

HYDO

--

BF

--

--

--

--

--

--

--

WBG

1

1

1

2

1

1

8

15

8

2

1

2

2

4

1

1

1

NOTE: More frequent intervals may be required in extremely dusty conditions.

550 MM148 (12--96)

3-5

MAINTENANCE

ENGINE

Check the engine oil level daily.

GASOLINE AND LPG POWERED ENGINES

Gasoline and LPG powered engines should be lubricated with SAE--SG/SH rated engine oil.

Change the engine oil and oil filter after every 50 hours of operation. Change the engine oil more frequently if the environment is extremely dusty.

The following oil grades are recommended for engines operating in the ambient temperatures listed.

LUBRICATION

VACUUM FAN SHAFT

There is one grease fitting which is used to lubricate the vacuum fan shaft. Grease the vacuum fan bearings after every 50 hours of operation. The vacuum fan grease fitting is covered with a plastic cap. Snap the cap open and apply Lubriplate EMB grease (TENNANT

Part No. 01433--1) to the vacuum fan grease fitting. Wipe off all excess grease and replace the grease fitting cap.

A

MULTI--VISCOSITY OILS

Below 32 _ F --10 _ to 90 _ F --10 _ to above 90 _ F Above 10 _ F

( (Below 0 _ C) ) ( (--23 _ to 32 _ C) ) ( (--23 to above 32 _ C) ) ( (Above --12 _ C) )

5W 30 10W 30 10W 40 20W 40

SINGLE VISCOSITY OILS

--10 _ to 32 _ F 10 _ to 60 _ F

( (--23 _ to 0 _ C) ) ( (--12 _ to 16 _ C) )

10W 20W 20

32 _ to 90 _ F

( (0 _ to 32 _ C) )

30

Above 60 _ F

( (Above 16 _ C) )

40

The engine oil capacity for machines with the

F163 engine is 4.5 qt (4.2 L) with filter.


TM27 engine is 7 qt (6.6 L) with filter.

B

VACUUM FAN

A. Vacuum Fan

B. Grease Fitting

03789


Diesel powered engines should be lubricated with

SAE--CC/CD rated engine oil. Change the engine oil and oil filter after every 50 hours of operation.

Change the engine oil more frequently if the environment is extremely dusty.


SINGLE AND MULTI--VISCOSITY OILS

Below 32_F

(Below 0_C)

10W

10W 30

32_ to 77_ F

(0_ to 25_ C)

20

Above 77_ F

(Above 25_ C)

30

The engine oil capacity is 7 qt (6.6 L) with filter.

3-6

550 MM148 (12--96)

MACHINE PIVOT

There are four grease fittings which are used to lubricate the machine pivot assembly. There is an upper bearing grease fitting, a lower bearing grease fitting, and a grease fitting on each rod end of the steering cylinder. Apply grease to these fittings after every 50 hours of operation. Use a

Lubriplate EMB grease (TENNANT Part No.

01433--1).

MAINTENANCE

SCRUB HEAD PIVOT

There are four grease fittings which are used to lubricate the scrub head pivot assembly----one on each of the four scrub head pivot blocks. Apply grease to these fittings after every 50 hours of operation. Use a Lubriplate EMB grease

(TENNANT Part No. 01433--1).

B

A

A

C

00251

MACHINE PIVOT

A. Upper Bearing Grease Fitting

B. Machine Pivot

C. Steering Cylinder Rod End Grease

Fitting

B


A. Pivot


03790

A

B


A. Scrub Head


03791

550 MM148 (9--92)

3-7

MAINTENANCE

SCRUB HEAD HINGES

There are two grease fitting which are used to lubricate the scrub head hinges. One grease fitting is located on the underside of each of the hinges. Apply grease to these fittings after every

50 hours of operation. Use a Lubriplate EMB grease (TENNANT Part No. 01433--1).

SCRUB BRUSH IDLER PLUGS

There are two grease fittings which are used to lubricate the brush idler plugs. They are located in the center of each idler plug and are covered with plastic caps. Snap the caps open to apply grease to the fittings. Use a Lubriplate EMB grease

(TENNANT Part No. 01433--1). Wipe off all excess grease and replace the plastic cap. Apply grease to the fittings after every 50 hours of operation.

A

B

B

SCRUB HEAD HINGE

A. Scrub Head


03792

REAR SQUEEGEE CASTERS

Lubricate the rear squeegee casters after every

50 hours of operation. Use Lubriplate EMB grease

(TENNANT Part No. 01433--1).

A

BRUSH IDLER PLUG

A. Idler Arm


03793

REAR WHEELS

The rear wheels have automotive-type bearings.

Repack the bearings with automotive-type wheel bearing grease after every 2000 hours of operation.

3-8

550 MM148 (9--92)

MAINTENANCE

HYDRAULIC FLUID

The quality and condition of the hydraulic fluid plays a very important role in how well the machine operates. TENNANT’s hydraulic fluid is designed to meet the special needs of its machines.

TENNANT’s hydraulic fluids provide longer life of the hydraulic components. There are two fluids available for two different temperature ranges:

HYDRAULICS

HYDRAULIC FLUID RESERVOIR

Hydraulic fluid is stored in the hydraulic fluid reservoir. The reservoir holds up to 11.5 gal

(44 L) of hydraulic fluid. The reservoir is located in the front left corner of the machine.

The reservoir is equipped with a breather-filler cap and fluid level dipstick mounted on the filler neck.

See Hydraulic Fluid Reservoir Breather for breather service information.

TENNANT part no. Ambient Temperatures

65869

65870 above 45_ F (7_ C) below 45_ F (7_ C)

The higher temperature fluid is designed with a higher viscosity and should not be used at the lower temperatures. Possible damage to the hydraulic pumps may occur because of improper lubrication.

The lower temperature fluid is a thinner fluid designed for colder temperatures.

If a locally-available hydraulic fluid is preferred, or if products of only one oil company are used, contact TENNANT Technical Customer Service to check the specifications of the substitute fluid.

Using substitute fluids can cause premature failure of hydraulic components.

ATTENTION! Hydraulic components depend on system hydraulic fluid for internal lubrication. If dirt or other contaminants are allowed to enter the hydraulic system, malfunctions, accelerated wear, and damage will result.

B

A

02354

HYDRAULIC FLUID RESERVOIR

BREATHER-FILLER CAP

A. Filler Neck

B. Breather-Filler Cap

The hydraulic fluid level dipstick is built into the breather-filler cap. The end of the dipstick is marked with “full” and “add” levels. This indicates the level of hydraulic fluid in the reservoir.

550 MM148 (12--96)

3-9

MAINTENANCE

Check the hydraulic fluid level after every 100 hours of operation. It should be above the “add” mark on the dipstick, but not above the “full” mark when the hydraulic fluid is at operating temperature.

C

B

ADD 4 QT.

FULL

A

HYDRAULIC FLUID LEVEL DIPSTICK

02355

A. Dipstick

B. Full Range

C. Add Range

Lubricate the filler cap gasket with a film of hydraulic fluid before putting the cap back on the reservoir.

Do not overfill the hydraulic fluid reservoir. The hydraulic fluid expands as it heats to its normal operating temperature. Always allow for expansion when filling the reservoir.

ATTENTION! Do not overfill the hydraulic fluid reservoir or operate the machine with a low level of hydraulic fluid in the reservoir. Damage to the machine hydraulic system may result.

Drain, flush, and refill the hydraulic fluid reservoir with hydraulic fluid after every 400 hours of operation.


RESERVOIR





Off Machine.

2. Allow the hydraulic fluid to cool.

3. Open the left side access door.

4. Loosen the breather-filler cap. Remove the reservoir drain plug located on the bottom of the reservoir to drain the hydraulic fluid.

Discard the used hydraulic fluid.

NOTE: Always change the hydraulic fluid filter when draining the hydraulic fluid reservoir.

5. Flush the reservoir with clean hydraulic fluid or suitable solvent. Do not use gasoline, kerosene, or diesel fuel.

6. Reinstall the reservoir drain plug and breather-filler cap.

7. Close the left side access door.

TO FILL THE HYDRAULIC FLUID RESERVOIR

1. Open the left side access doors.

2. Remove the breather-filler cap.

3. Pour the new hydraulic fluid into the hydraulic fluid reservoir through a 200 mesh screened funnel. Watch the hydraulic fluid level on the sight gauge. Do not overfill the reservoir.

ATTENTION! Use only new-approved hydraulic fluid to fill the hydraulic fluid reservoir.

4. Check the hydraulic fluid level in the reservoir with the reservoir dipstick.

5. Add hydraulic fluid until the level in the reservoir is between the “ADD” and the

“FULL” range. Do not overfill.

NOTE: Do not overfill the hydraulic fluid reservoir.

As hydraulic fluid heats to its normal operating temperature, it expands. Always allow for this expansion when filling the hydraulic fluid reservoir.

6. Place the reservoir breather-filler cap securely on the reservoir.

7. Close the access doors.

3-10

550 MM148 (3--93)

HYDRAULIC FLUID RESERVOIR BREATHER

The hydraulic fluid reservoir is equipped with a breather. The breather is built into the filler cap on top of the reservoir. It maintains atmospheric pressure in the reservoir. The breather should be replaced after every 800 hours of operation.

HYDRAULIC FLUID FILTER

The hydraulic system is kept clean to a level of

10 microns by two hydraulic fluid filters. They are located in the engine compartment and should be changed after every 400 hours of operation.

TO REPLACE THE HYDRAULIC FLUID FILTER

ELEMENT

1. Park the machine on a flat surface, stop the engine, and set the machine parking brake.




Off Machine.

2. Open the left side access doors.

3. Unthread and discard the hydraulic fluid filter elements.

NOTE: Discard all hydraulic fluid drained from the system. Drained hydraulic fluid may contain foreign material harmful to the hydraulic system.

4. Apply a thin coat of hydraulic fluid to the seal of the new hydraulic fluid filter element.

5. Thread and hand tighten the new hydraulic fluid filter elements on the filter heads.

6. Operate the machine and check for leaks.

Correct any leaks found.

7. Check the hydraulic fluid reservoir level and fill as required.


MAINTENANCE

HYDRAULIC FLUID LEAKS

Hydraulic fluid escaping at high pressure from a very small hole can be almost invisible and can cause serious injuries. Use a piece of cardboard or wood, rather than hands, to search for suspected leaks.

A

B

C

00002

HYDRAULIC PIN HOLE LEAK

A. Cardboard

B. Pin Hole Leak

C. Magnifying Glass

If injured by escaping hydraulic fluid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately.


Use Cardboard To Locate Leaking

Hydraulic Fluid Under Pressure.

550 MM148 (9--92)

3-11

MAINTENANCE

HYDRAULIC COMPONENTS

TROUBLESHOOTING

Problem

Hydraulic cylinder failure

Cause

Piston seals leaking

Barrel worn or rod bent

Hydraulic control valve failure Valve seals leaking

Remedy

Install seal kit

Replace cylinder

Install seal kit

Solenoid failure

Solenoid spool sticking

Replace solenoid

Replace valve section

Check valve sticking Replace valve

Relief valve stuck open (leaking) Clean or replace relief valve

Hydraulic steering valve failure Valve leaking

Drive link failure

Thrust bearing worn

Install seal kit

Replace drive link

Replace thrust bearing

Hydraulic motor failure

Hydraulic vane pump failure

Gerotor worn

Motor leaking

Drive link failure

Gerotor worn

Output shaft failure

Pump leaking

Vane set failure

Relief valve stuck

Replace gerotor set

Install seal kit

Replace drive link

Replace gerotor set

Replace output shaft and bearings

Install seal kit

Replace vane set

Replace relief valve

Engine-to-pump coupling failure

Hydraulic piston pump failure Pump leaking

Relief valve stuck

Integral charge pump failure

Rotating group worn

Shaft failure

Backplate worn

Engine-to-pump coupling failure

Replace coupling

Install seal kit

Clean or replace relief valve

Replace charge pump

Replace rotating group

Replace shaft

Replace backplate

Replace coupling

3-12

550 MM148 (7--90)

MAINTENANCE

LUBRICATION

Check the engine oil level daily.

GASOLINE AND LPG POWERED ENGINES

Gasoline and LPG powered engines should be lubricated with SAE--SE/SF rated engine oil.

Change the engine oil and oil filter after every

50 hours of operation. Change the engine oil more frequently if the environment is extremely dusty.


MULTI--VISCOSITY OILS

Below 32 _ F --10 _ to 90 _ F --10 _ to above 90 _ F Above 10 _ F

( (Below 0 _ C) ) ( (--23 _ to 32 _ C) ) ( (--23 to above 32 _ C) ) ( (Above --12 _ C) )

5W 30 10W 30 10W 40 20W 40

SINGLE VISCOSITY OILS

--10 _ to 32 _ F 10 _ to 60 _ F

( (--23 _ to 0 _ C) ) ( (--12 _ to 16 _ C) )

10W 20W 20

32 _ to 90 _ F

( (0 _ to 32 _ C) )

30

Above 60 _ F

( (Above 16 _ C) )

40


F163 engine is 4.5 qt (4.2 L) with filter.


TM27 engine is 7 qt (6.6 L) with filter.


Diesel powered engines should be lubricated with

SAE--CC/CD rated engine oil. Change the engine oil and oil filter after every 50 hours of operation.

Change the engine oil more frequently if the environment is extremely dusty.


ENGINE

COOLING SYSTEM

Maintaining cooling system efficiency is important.

Engine temperatures must be brought up to and maintained within the satisfactory range for efficient operation. However, the engine must be kept from overheating in order to prevent damage to the valves, pistons, and bearings. Check the coolant level after every 100 hours of operation.

Use soft, clean water mixed with permanent-type, ethylene glycol antifreeze in a one-to-one ratio.

Deposits of sludge, scale, and rust prevent normal heat transfer. Flush the radiator and the cooling system after every 800 hours of operation using a dependable cleaning compound. Follow the mixing procedure recommended by the compound manufacturer. This is important because of the difference in concentration and composition of the cleaning compounds. After cleaning, flush the system with clean water.

Whenever a cooling system is badly rust-clogged as indicated by overflow loss or abnormally high operating temperatures, corrective cleaning by reverse flow flushing will most effectively remove the heavy deposits of sludge, rust, and scale. The reverse flow flushing should be performed immediately after draining the cleaning solution.

Flush the radiator first, then the engine, to allow the engine to cool as much as possible.

Engine overheating may also be caused by dirty radiator fins. The exterior fins of the radiator can be cleaned with an air hose. Clean the radiator exterior after every 50 hours of operation.

Blow all dust, which may have collected on the radiator, in through the grill and radiator fins, opposite the direction of normal air flow. This should be done only after the radiator has cooled, to avoid cracking.


Wear Eye And Ear Protection When


SINGLE AND MULTI--VISCOSITY OILS

Below 32_F

(Below 0_C)

10W

10W 30

32_ to 77_ F

(0_ to 25_ C)

20

Above 77_ F

(Above 25_ C)

30

The engine oil capacity is 7 qt (6.6 L) with filter.

The engine is equipped with a 180_ F (82_ C) thermostat. Normal engine temperature is

200_ F (93_ C). Temperatures up to 220_ F

(104_ C) are allowable. Temperatures over

220_ F (104_ C) indicate a problem exists.

NOTE: Overheating is always accompanied by loss of coolant water. If in doubt, check.

550 MM148 (12--96)

3-13

MAINTENANCE

A pressure cap is used on the radiator to prevent overflow loss of water during normal operation.

The spring-loaded valve in the cap closes the outlet to the overflow pipe of the radiator and thus seals the system. Pressure developing within the system raises the boiling point of the coolant and allows higher temperatures without overflow loss from boiling. The pressure valve opens at 15 psi

(100 kPa) allowing steam and water to pass out the overflow pipe.


Avoid Contact With Hot Engine Coolant.

AIR INTAKE SYSTEM

The importance of maintaining an air filter cannot be overemphasized. Dirt ingested through improperly installed, improperly serviced, or inadequate air filter elements wears out more engines than long hours of operation. Even a small amount of dirt will wear out a set of piston rings in just a few hours. Operating with a clogged air filter element also causes the fuel mixture to be richer, which can lead to formation of harmful sludge deposits in the engine. Always cover the air intake when the air filter is removed for servicing. Do not neglect servicing the air filter.

Use only approved replacement parts. Keep all other air intake components such as hoses and clamps secure and in good condition to prevent entrance of unfiltered air.

Over maintenance can cause more damage than good. Removing the air filter element more often than is needed allows contaminants to enter the engine unnecessarily. Replace the air filter element only when the restriction indicator indicates excessive restriction in the system.

AIR FILTER SERVICE INDICATOR

The air filter service indicator signals when to replace the air filter element. Check the service indicator daily. The red line will move on the scale as the air filter element fills with dirt. Do not replace the air filter element until the red line reaches 20 in H2O (5 kPa) and the “Service when

Red” window is filled with red. The service indicator red line may return to a lower reading on the scale when the engine is shut off. The red line will return to a correct reading when the engine is started.

Replace the filter element when the service indicator reads 20 in H2O (5 kPa). After replacing the air filter element, reset the service indicator by pushing the reset button on the end of the indicator.

C

A

B

AIR FILTER RESTRICTION INDICATOR

00212

A. Indicator Reset Button

B. Indicator Window

C. Restriction Indicator

AIR FILTER

The engine air filter housing includes a dust cap and a dry cartridge-type air filter element. The dust cap must be emptied of dirt daily. The air filter element must be inspected or replaced whenever the air filter service indicator reads 20 in H2O (5 kPa). The filter element must be replaced if it is damaged.

Service the air filter element only when the air filter service indicator shows excessive restriction in the system. Do not remove the air filter element unless it is restricting air flow.

3-14

550 MM148 (12--98)

TO REPLACE AIR FILTER ELEMENT





Off Machine.

2. Open the left side and top engine access doors.

3. Unscrew the clamp ring on the filter.

4. Remove the dust cap.

5. Empty the dust cap.

6. Remove the filter wing nut.

7. Gently pull the filter element out of the filter housing.

A

B

MAINTENANCE

D

C

00044

REMOVING AIR FILTER ELEMENT

A. Filter Element

B. Clamp Ring

C. Dust Cap

D. Filter Housing

8. Clean the interior of the air cleaner housing with a damp cloth. Clean the element housing sealing surfaces.

550 MM148 (12--98)

3-15

MAINTENANCE

9. Install the new filter element so the fins on the element are at the intake end of the air cleaner. Use care so the fins are not damaged. Tighten the wing nut attaching the element.

10. Install the dust cap with the arrows pointing up. Tighten the clamp ring to hold it in place.

Check all intake hose connections for leaks or abrasion.

A

DUST CAP

A. Dust Cap

11. Reset the air filter service indicator.


02492

FUEL SYSTEM -- GASOLINE

FUEL FILTER

The in-line fuel filter is located under the fuel tank.

Clean the fuel filter as required.

CARBURETOR

The carburetor has three basic adjustments. They are idle fuel mixture, fixed high speed jet, and idle speed adjustment.

The idle fuel-air adjusting needle controls the idle mixture. Turning the idle adjusting needle clockwise results in a leaner mixture. Turning the idle adjusting needle counterclockwise results in a richer mixture.

The high speed jet is not adjustable. For high altitude it may be exchanged for reduction in size to lean the fuel to compensate for the lighter, thin air. The size must be carefully determined first by testing a smaller jet with 0.001 to 0.002 in (0.025

to 0.050 mm) smaller passage, depending on the elevation.

A

B

3-16

CARBURETOR ADJUSTMENTS

A. Idle Mixture Adjustment Needle

B. Idle Speed Adjustment

00052

The idle speed is adjusted by turning the screw clockwise to increase speed or counterclockwise to lower the speed.







550 MM148 (9--99)

FUEL SYSTEM -- LPG

LPG FUEL SYSTEM

The liquid withdrawal LPG fuel system is made up of five components which are: the LPG fuel tank, pressure relief valve, fuel filter lock, vaporizer-regulator, and the carburetor.

Liquid LPG fuel flows from the LPG tank, under its own pressure, to the pressure relief valve. This valve is normally closed, preventing LPG fuel from escaping into the atmosphere. The valve opens to relieve pressure if the fuel pressure exceeds system limits. From the pressure relief valve, the liquid LPG fuel is piped to the fuel filter lock. The fuel filter lock filters unwanted tank scale and deposits out of the LPG fuel. The fuel filter lock also stops the flow of LPG fuel when the engine is not operating. The oil pressure switch controls the fuel filter lock. When the engine oil pressure is

4 psi (30 kPa) or greater, the oil pressure switch permits an electrical current to open the fuel filter lock which allows LPG fuel to flow on to the vaporizer-regulator. The oil pressure switch is bypassed when the engine is being started, allowing LPG fuel to flow.

The vaporizer section of the vaporizer-regulator converts the liquid LPG fuel into a gaseous LPG fuel. From the vaporizer section, the gaseous

LPG fuel is sent to the primary regulator section of the vaporizer-regulator. The primary regulator section reduces the pressure of the LPG fuel. The secondary regulator section reduces the LPG fuel pressure to the level required by the carburetor.

From the vaporizer-regulator, the LPG fuel is sent to the carburetor where it is finally metered into the air flow which is sent to the engine combustion chamber.

C

E

A

B

D

G

LPG FUEL SYSTEM

A. Carburetor

B. Vaporizer-Regulator

C. Fuel Filter Lock

D. Pressure Relief Valve

E. Tank Service Valve

F. LPG Fuel Tank

G. Oil Pressure Switch

F

03511

MAINTENANCE

Never operate an LPG powered machine if the

LPG fuel system is leaking, or if any component in the fuel system is malfunctioning. Operating the machine under either of these conditions may cause a fire or explosion.

Check for frosting. If frosting occurs on or near any LPG component, there is a possibility of an

LPG fuel leak or a malfunctioning component. To locate the leak, apply a soapy water solution to the suspected area. Watch for bubbles forming in the suspected area. This area may have an LPG fuel leak. Repair or replace the part. Use Loctite brand Stainless Steel PST thread sealant when reassembling. This epoxy-type sealant is not affected by aging or high humidity. Be sure to follow application directions and apply proper torque when reconnecting fittings. Never bypass safety components except to test. If the safety components are defective, replace them before operating the machine.

Check routings of all LPG hoses. Keep them away from sharp edges, exhaust manifolds, or other hot surfaces. Check for signs of abrasion or deterioration. Replace hoses found to be worn or damaged.

FUEL TANKS

The LPG fuel tanks should be inspected for sharp dents, gouges, leaks, and broken protecting rings whenever the tanks are refilled. All tank valves must be inspected for leaks using a soap solution.

Valves must also be checked for dirt, paint, or other debris in the valve openings. The following specific checks must also be made:

Filler Valve -- Check for proper functioning and the presence of the handwheel. Valve must be closed except during filling.

Safety Relief Valve -- Check for damage. Check for the presence of the relief valve elbow and the proper direction of the elbow. If the rain cap is missing, check for foreign matter and replace the rain cap. Do not tamper with the relief valve setting.

Vapor and Liquid Service Valves -- Check for proper functioning and presence of the handwheel. The valve must be closed except when in service.

550 MM148 (6--96)

3-17

MAINTENANCE

Magnetic Liquid Level Gauge -- Check operation against the maximum filling point as determined by weight.

Tank Service Valve Coupling -- Check for proper functioning, thread condition, and damaged or missing washers or o-rings.

A

B

C

E

D

03485

TYPICAL LPG LIQUID WITHDRAWAL FUEL

TANK

A. Filler Valve

B. Safety Relief Valve

C. Liquid Service Valve

D. Magnetic Liquid Level Gauge

E. Tank Service Valve Coupling

An LPG fuel tank with any of the stated defects must be removed from service and be repaired or destroyed accordingly.

If an LPG fuel tank is damaged or leaking, it should be removed to a designated safe area, and the proper personnel should be notified. Do not attempt to make repairs to the tank, regardless of condition. Repairs or disposal must only be made by qualified personnel.

The care an LPG fuel tank receives has a direct bearing on how long that tank can be used safely.

LPG fuel tanks must not be dropped or dragged across any surface. To move LPG fuel tanks, use a hand truck or roll the tank on its foot ring while it is being held in a position slightly off vertical.

Whether the storage is inside or outside, fuel tanks should not be stored in the vicinity of combustible materials or high temperature sources such as ovens and furnaces, since the heat may raise the pressure of the fuel to a point where the safety relief valves would function. Take care to insure that the tanks are stored in such a way that if the safety relief valves do function, they will relieve vapor, rather than liquid.

Valves on empty tanks must be closed during storage and transportation.

Similar precautions should be taken in storing machines fitted with LPG fuel tanks. The machines may be stored or serviced inside buildings, provided there are no leaks in the fuel system and the tanks are not overfilled. While machines are being repaired inside a building, the shut-off valve on the tank must be closed, except when the engine must be operated.

Changing the tank is a chance for the machine operator to carefully check the tank, fittings, and the fuel lines and fittings. If abnormal wear is detected, the operator should report the findings to the appropriate personnel.

TO CHANGE AN LPG FUEL TANK

1. Park the machine in a designated safe area.

Set the machine parking brake.




Off Machine.

2. Close the tank service valve.

3. Operate the engine until it stops from lack of fuel.







4. Put on gloves and remove the quick-disconnect tank coupling.

5. Inspect the LPG fuel lines for wear or damage.

6. Remove the empty LPG fuel tank from the machine.

7. Check the tank for damage or wear.

8. Store the tank in a designated safe area.

3-18

550 MM148 (6--96)

9. Select a filled LPG fuel tank and inspect it for damage or leaks.

NOTE: Make sure the LPG fuel tank matches the fuel system (liquid tank with liquid system).

10. Carefully place the LPG tank in the machine so that the tank centering pin enters the aligning hole in the tank collar.

NOTE: If the pin cannot be engaged, make sure you have the correct LPG fuel tank and then adjust the mounting bracket up or down.

11. Fasten the tank hold-down clamp to lock the tank in position.

12. Connect the LPG fuel line to the tank service coupling. Make sure the service coupling is clean and free of damage. Also make sure it matches the machine service coupling.

13. Open the tank service valve slowly and check for leaks. If an LPG leak is found, close the service valve immediately and notify the appropriate personnel.

14. If no leaks are found, the engine is ready to start.

FUEL FILTER LOCK

The fuel filter lock filters the LPG fuel. The fuel filter lock also stops the flow of LPG fuel to the engine when the engine is not operating, or when the engine oil pressure is less than 4 psi (30 kPa).

Replace the fuel filter lock filter pack with the filter pack replacement kit if diminished gas flow indicates the filter is clogged. A drain plug is provided for purging the filter bowl. Clean out the bowl when replacing the filter pack.

MAINTENANCE

VAPORIZER-REGULATOR

If any malfunction is noted, completely disassemble the vaporizer-regulator. Clean all of the parts in alcohol. Inspect all of the parts and replace where needed. Carefully reassemble the vaporizer-regulator with the seal repair kit. Check for proper operation.

CARBURETOR

If any malfunction is noted, completely disassemble the carburetor. Clean all of the parts in alcohol.

Inspect all of the parts and replace when needed.

Carefully reassemble the carburetor with the seal repair kit.

OIL PRESSURE SWITCH

The engine oil pressure switch requires no regular maintenance. Never bypass the oil pressure switch as this is a safety feature which prevents

LPG fuel from flowing when the engine is not operating properly.

550 MM148 (6--96)

3-19

MAINTENANCE

LPG FUEL TROUBLESHOOTING

Problem

Engine will not start

Engine runs unevenly lacks p

Cause

Out of fuel

Service valve opened too quickly

-- engaging safety valve

Plugged fuel filter

Kinked or restricted fuel line

Engine out of tune

Oil pressure switch failure

Fuel lock valve failure

Vaporizer-regulator failure

Wrong type of fuel tank -- vapor withdrawal tank

Plugged fuel filter

Kinked or restricted fuel line

Remedy

Replace fuel tank with full one

Close valve and reopen slowly

Replace filter

Straighten or replace fuel line

Tune-up engine

Replace oil pressure switch

Repair or replace fuel filter lock

Repair or replace vaporizer -- regulator

Replace vapor withdrawal tank or with liquid withdrawal tank

Replace filter

Straighten or replace fuel line

Engine out of tune

Restricted air filter

Tune-up engine

Replace air filter element

Vaporizer -- regulator maladjusted Adjust vaporizer -- regulator

3-20

550 MM148 (12--98)

FUEL SYSTEM -- DIESEL

FUEL WATER TRAP

The fuel water trap is located next to the fuel tank.

The water trap should be drained of water daily.

To drain the water trap, unscrew the spigot on the bottom of the water trap. Drain the water trap of water. As fuel appears, tighten the spigot to stop the flow. It may be necessary to bleed the fuel system of air after draining the water trap.

After every 100 hours of operation, the water trap must be cleaned as described in TO CLEAN THE

WATER TRAP. Replace the water trap filter element after every 400 hours of operation.

TO CLEAN WATER TRAP

1. Thoroughly clean the exterior of the water trap.

2. Unscrew the bowl retaining bolt in the center of the water trap head.

3. Lower the bowl from the water trap head.

Replace the filter element if it is due to be replaced.

4. Thoroughly clean the water trap bowl in cleaning fluid.

NOTE: Do not use gasoline to clean the bowl.

5. After cleaning the water trap bowl, fill the bowl with clean fuel. Hold the water trap bowl in position under the water trap head.

6. Secure the bowl retaining bolt.

7. Prime the fuel system as described in

PRIMING THE FUEL SYSTEM.

FUEL FILTER

The fuel filter is mounted on the top right side of the engine. The fuel filter should be replaced after every 400 hours of operation.

TO REPLACE FUEL FILTER (For machines below serial number 005002)

1. Thoroughly clean the exterior of the fuel filter assembly.

MAINTENANCE

2. Unscrew the filter bolt in the center of the head.

A

B

C

D

01475

FUEL FILTER

A. Filter Bolt

B. Filter Head

C. Filter Element

D. Filter Bowl

3. Lower the filter bowl and element and discard the fuel, together with the old element.

4. Thoroughly clean the filter bowl in cleaning fluid.

NOTE: Do not use gasoline as a cleaning fluid.

5. Place the new element and sealing rings in position, fill with clean fuel, and push the filter bowl up firmly and squarely so that the top rim of the filter element locates centrally against the sealing ring in the filter head.

6. Hold in this position while the filter bolt is located and tightened. If the bowl is located correctly, no excessive tightening will be required to obtain a leak-proof seal.

After the fuel filter has been reassembled, it is necessary to remove air from the fuel system. See PRIMING THE FUEL

SYSTEM.

TO REPLACE FUEL FILTER (For machines serial number 005002 and above)

1. Thoroughly clean the exterior of the fuel filter assembly.

550 MM148 (12--96)

3-21

MAINTENANCE

2. Release the two spring claps on either side of the metal canister element and pull the element off the filter bracket.

Be sure to cut a relief in the inside of your socket for clearance. This will prevent an interference between the socket and the leak-off nipple.

D

B

C

A

FUEL FILTER

A. Fuel Filter Element

3. Lubricate the new element grommets with clean diesel fuel, and push the element into place. Snap the spring clamps into position.

After the fuel filter element has been changed, it is necessary to remove air from the fuel system. See PRIMING THE FUEL

SYSTEM.

FUEL INJECTION PUMP

The fuel injection pump controls the engine speed. The maximum speed screw is set and sealed by the manufacturer and must not be altered in any way unless factory authority is first obtained. Any adjustments should be carried out by experienced fuel pump technicians. The unauthorized removal of any seals on the pump may void the warranty.

NOTE: Unless proper test equipment and trained technicians are available, adjustment or maintenance of the fuel injection pump should not be attempted.

FUEL INJECTORS

When replacing injectors in the cylinder head, it is essential that a new, correct-type heat shield washer be fitted between the nozzle cap and the cylinder head.

Use care when replacing the fuel injectors to prevent loosening the injector leak-off nipples.

A

01477

SOCKET RELIEF CLEARANCE

A. Socket

B. Relief

C. Injector

D. Leak-Off Nipple

Tighten injectors evenly to 52 ft lb (70 Nm).

Injectors should be taken out only if engine is malfunctioning as outlined below:

Misfiring

Knocking in one (or more) cylinders

Engine overheating

Loss of power

Smoky exhaust (black or white)

Increased fuel consumption

The faulty injector or injectors may be located by loosening the line fitting nut on each, in turn, with the engine running at a fast idle. This allows the fuel to escape and not enter the cylinder. The injector least affecting the engine performance should be removed from the cylinder head and reconditioned or replaced.

NOTE: No attempt should be made to adjust the injection pressure without a proper testing pump and pressure gauge. It is impossible to adjust the setting of the injector with any degree of accuracy without proper equipment.

3-22

550 MM148 (12--96)

MAINTENANCE


Priming is necessary on initial installation of the fuel injection system, after any subsequent removal, or if the system was drained by running out of fuel.

Before priming and venting, ensure that the outside of the vent screws and surrounding area is thoroughly clean to prevent dirt and foreign matter entering the system.

NOTE: Electrical equipment such as starters should be shielded during priming to prevent fuel entry.

Carry out steps 1 and 2 while operating the fuel lift pump priming lever.

1. Operate the fuel lift pump priming lever and loosen the filter outlet connection until fuel flows free of air.

2. Continue operating the fuel lift pump priming lever while loosening the top vent valve and the vent screw on the governor housing.

When fuel flows free of air, tighten the connections. Stop operating the priming lever and place it in the vertical position.

NOTE: Leaving the priming lever in the horizontal position will lock the pump action stopping the fuel supply.

3. Loosen any two injector high pressure pipe nuts at the injector end. Set the accelerator to the fully “open” position and ensure that the stop control is in the “run” position.

Crank engine until fuel is free of air bubbles.

Tighten nuts.

NOTE: The bleeding operation may take a considerable amount of cranking with the starter to purge all air. It is important that the battery be in good operating condition when bleeding.

If the engine will not start after bleeding, or any other time, it may be an indication of a low battery charge. If the voltage to the fuel shutoff solenoid falls below 8 volts, the valve will shut off fuel to the engine. This may happen during cranking if the battery charge is low. The condition may not be readily apparent since cranking speed might still be good.

4. Start the engine.

A

D

C

B

INJECTION PUMP VENTS

A. Top Vent Valve

B. Governor Housing Vent Valve

C. Injection Pump

D. Fuel Pump Inlet Connection

01475

GOVERNOR, F163 -- GASOLINE, LPG

The F163 engine speed is governed by a governor located at the front of the engine. The governor makes the engine operate at a constant speed. It is factory set and should not be adjusted unless the engine exceeds 2400 + 50 rpm under load, 2700 + 100 rpm no-load, or if the engine surges.

With the engine stopped and spring tension about normal, the governor should hold the throttle in the open position. The governor to carburetor control rod should be adjusted in length so the throttle stop lever is 0.01 to 0.03 in

(0.2 to 0.8 mm) off the pin.

Make certain that all linkage is movable with the governor spring attached at operating tension.

Disconnect the governor spring and check movement of levers and rods.

550 MM148 (6--96)

3-23

MAINTENANCE

A

E

B

D C

01821

F163 MECHANICAL GOVERNOR LINKAGE

A. Carburetor to Governor Rod

B. Sensitivity Screw

C. Lock Nut

D. Speed Adjustment Screw

E. Governor

TO ADJUST GOVERNOR, F163





Off Machine.

2. Start the engine and allow it to warm up.


Avoid Moving Parts. Do Not Wear Loose

Jackets, Shirts, Or Sleeves When

Working On Machine.

3. With the engine warmed up, adjust the idle speed approximately 150 rpm higher than the required speed under load, by turning the speed screw in or out, thus either increasing or decreasing pull on the spring.

4. Apply the desired load and readjust the speed screw in order to obtain the required speed under load.

Release load and note rpm at which the engine settles out. Again apply load and observe the drop in rpm before the governor opens throttle to compensate.

5. The range of a governor’s action is indicated by the differential between rpm under load and that under no load. This can be varied and the sensitivity of the governor is changed by changing the length of the sensitivity screw.

To broaden the range of the governor and produce a more stable action, lengthen the sensitivity screw and compensate for this change by turning the speed screw in to restore the speed.

To narrow the range and increase the sensitivity of the governor, reverse the procedure outlined in step 5. (Changing the length of the sensitivity screw has the same effect as using a stronger or weaker spring.)

6. With the governor adjusted for desired performance, release the load and allow the engine to run at governed speed with no load. If a surge is noted, lengthen the sensitivity screw at spring anchor and readjust the speed screw to obtain desired no load rpm

7. When governor adjustment is completed, make sure that all lock nuts are tight in order to maintain the adjustment.

GOVERNOR, TM27 -- GASOLINE, LPG

The TM27 cam gear governor differs from a conventional centrifugal governor, mainly in the round steel balls used as the actuating force producer instead of pivoting masses of weight.

When the governor is driven at increasing speeds by the engine, the hardened steel balls move outward forcing the conical upper race and lever assembly toward a closed throttle position.

The lever assembly is pulled towards the open position by an externally mounted spring. As the speed increases, the centrifugal force created by the balls will increase until a balanced condition between the governor force and the spring force exits, and the governing lever remains stationary

— holding constant engine RPM.

This built-in cam-gear governor is sealed, dust proof, engine lubricated, compact and easily adjusted. The control shaft floats on two needle bearings to remove friction for closer and more accurate control through the whole power range.

3-24

550 MM148 (NIL)

The idle surge adjusting screw, if supplied, should be adjusted “in” just far enough to eliminate any tendency of the engine to surge.

A

C

B

D

MAINTENANCE

4. Idle surge adjustment: (When the surge screw is supplied) Turn the governor idle surge adjusting screw “in” or to the right until corrected.

5. Continue surging: This may indicate an excessive looseness or binding of the governor linkage, and sometimes too lean a fuel mixture.

ELECTRICAL SYSTEM

SPARK PLUGS

Clean or replace and adjust spark plugs after every 200 hours of operation. A wire gauge is best for checking the spark plug gap. A flat gauge should not be used unless the electrode surfaces have been been dressed with a small file to get parallel surfaces between the center and side electrodes. Set the spark plug gap by bending the side electrode. All spark plugs, new or used, should have the gaps checked and reset if necessary.

11123

TM27 GOVERNOR LINKAGE

A. Carburetor to Governor Rod

B. Speed Adjustment Screw

C. Lock Nut

D. Governor

TO ADJUST GOVERNOR, TM27





Off Machine.

2. Linkage adjustment: With the engine stopped and the spring tension about normal, the governor should hold the throttle, (butterfly) in the wide open position.

The governor to carburetor control rod should be adjusted in length so that the throttle stop lever is 0.4 to 0.8 mm (0.02 to

0.03 in) off the stop pin. Be sure that the bumper screw, if supplied, is backed out so it doesn’t interfere.

Make sure that all the linkage at the governor and carburetor operate freely — without binding.

3. Speed adjustment: To increase the speed, increase the spring tension using the adjusting screw. To decrease the speed, decrease the spring tension using the adjusting screw.

B

A

00054

GAPPING THE SPARK PLUG

A. Spark Plug

B. Gapping Tool

The proper spark plug gap for F163 engines is

0.025 in (0.6 mm). The proper spark plug gap for

TM27 engines is 0.035 in (0.9 mm).

To get good performance from the spark plugs, follow these steps when installing the plugs:

1. Clean the spark plug seat in the cylinder head.

2. Use a new seat gasket and screw the plug in by hand.

550 MM148 (6--96)

3-25

MAINTENANCE

3. Tighten the spark plugs to 22 to 28 ft lb

(30 to 38 Nm) with a socket wrench of the correct size.

DISTRIBUTOR

The distributor operation is vital to the operation of the engine and the following items should be carefully inspected every 200 hours of normal operation; however, dirt, dust, water and high speed operation may cause more rapid wear and necessitate more frequent inspections:

1. Remove the distributor cap. Clean the cap and examine for cracks, carbon runners, or corroded terminals. If the vertical faces of the inserts are burned, install a new cap. If the horizontal faces of the inserts are burned, replace the cap and the rotor as this condition is caused by the rotor being too short.

2. Check the centrifugal advance mechanism for “freeness” by turning the distributor shaft in the direction of rotation and then releasing it. The advance springs should return the shaft to its original position.

3. F163 engines: Inspect the breaker points and gap. If the points are pitted, burned or worn, install a new set of points. Badly pitted points may be caused by a defective or improper condenser capacity.

When replacing points, make sure they are aligned and that they make full contact.

Bend the stationary arm to obtain proper alignment; do not bend the breaker arm.

4. F163 engines: Lubrication is required at the shaft, advance mechanism, breaker cam, and pivot. The shaft may be either oil or grease cup lubricated. Make sure the breaker arm moves freely on its hinge. Apply a drop of light oil or a trace of ball bearing lubricant to the breaker arm hinge.

Special grease (with Moly) should be used sparingly on the breaker cam unless the breaker cam is lubricated by a felt wick, which is lubricated with a couple drops of oil.

NOTE: Avoid excessive lubrication. Excess lubricant may get on the contact points and cause burning.

DISTRIBUTOR IGNITION TIMING

There are two methods of checking ignition timing: with or without a timing light.

The preferred method is to use a timing light in the following sequence:

NOTE: Painting a line on the front pulley will make the timing mark more legible under the timing light.

CRANKSHAFT PULLEY TIMING MARK

03944

1. Clip the blue secondary lead of light to the

#1 spark plug. Leave the spark plug wire on the plug.

2. Connect the primary red positive lead to the positive terminal of the battery.

A

B

D

E

C

H

G

F

00059

TIMING LIGHT HOOKUP

A. Crankshaft Pulley

B. Timing Light

C. Blue Lead

D. Black Lead

E. Red Lead

F. Battery

G. Head Bolt

H. Spark Plug

3. Connect the black primary negative lead to the cylinder head cap screw or the alternator bracket. Disconnect the vacuum line from the distributor to the manifold, and clamp the end of the line leading to the manifold.

3-26

550 MM148 (6--96)

4. Start the engine and run it at idle speed,

400 rpm or lower, so the automatic advance of the distributor is completely retarded.

NOTE: The engine must be operating at or below

400 rpm to obtain the correct engine timing.

5. Direct the timing light on the crankshaft pulley and note the timing marks as the light flashes.

6. Timing is TDC at engine idle for F163 engines, 2_ for gasoline TM27 engines, and

5_ for LPG TM27 engines.

7. To advance the timing, turn the distributor body clockwise. To retard the timing, turn the distributor body counterclockwise.

8. When the timing is correct, tighten the distributor clamp screw securely. Then recheck timing again with the light.

9. This operation is best performed in a shaded area so the timing light is visible.

10. After setting the timing, remove the clamp and reconnect the rubber tube to the vacuum advance unit on the distributor.

CYLINDER HEAD -- GASOLINE, LPG

CYLINDER HEAD BOLT TIGHTENING

A three-stage torque procedure should be used when reassembling the cylinder head. The cylinder head cap screws and risers must be tightened in the proper sequence after the first 50 hours of operation and after every 400 hours of operation.

Snug down cap screws and risers in the proper sequence. Tighten the cap screws and risers to one-half of the specified value.

F163 engines: Torque to 45 to 48 ft lb

(61 to 65 Nm).

MAINTENANCE

TM27 engines: Hand torque cold M10 bolts to 50 to 55 ft lb (68 to 75 Nm) and M12 bolts to 80 to 85 ft lb (108 to 115 Nm) in the correct order.

01472

TM27 CYLINDER HEAD BOLT TIGHTENING

SEQUENCE

The cylinder head cap screws and risers must be re-torqued after the engine is put into operation and brought up to proper operating temperatures.

To re-torque cap screws, follow the correct sequence. Loosen one head cap screw or riser at a time one quarter turn (90 degrees); then re-torque it to the correct value.

NOTE: Power wrench torque limit must be held at least 10 ft lb (14 Nm) below hand torque specification; then hand torque to the specifications.

03512

F163 CYLINDER HEAD BOLT TIGHTENING

SEQUENCE

550 MM148 (6--96)

3-27

MAINTENANCE


The valve tappet clearance must be checked after the first 50 hours of operation and after every 400 hours of operation.

F163 engines: Check and adjust the intake valve tappets to 0.012 in (0.3 mm) clearance and the exhaust valve tappets to 0.020 in (0.5 mm) clearance when the engine is warm.

TM27 engines: Check and adjust the intake tappets to 0.014 in (0.36 mm) clearance and the exhaust valve tappets to 0.018 in (0.46 mm) clearance when the engine is warm and is operating at idle speed.

The cylinder head cap screws and risers must be retorqued after the engine is put into operation and brought up to proper operating temperatures.

To retorque cap screws, follow the correct sequence. Loosen one head cap screw or riser at a time one quarter turn (90 degrees); then retorque it to the correct value. Check the valve tappet clearance.

NOTE: Power wrench torque limit must be held at least 10 ft lb (15 Nm) below hand torque specification; then hand torque to the specifications.


The valve tappet clearance must be checked after the first 50 hours of operation and after every 400 hours of operation.

Check and adjust the intake valve tappets to

0.014 in (0.35 mm) clearance and the exhaust valve tappets to 0.018 in (0.45 mm) clearance when the engine is warm and is operating at idle speed.

ADJUSTING F163 VALVE TAPPET

CLEARANCE

00061

CYLINDER HEAD -- DIESEL

CYLINDER HEAD BOLT TIGHTENING

The proper sequence and torque values should be used when reassembling the cylinder head.

The cylinder head bolts must be tightened in the proper sequence after the first 50 hours of operation.

Hand torque cold M10 bolts to 50 to 55 ft lb

(70 to 75 Nm) and M12 bolts to 90 to 95 ft lb (120 to 130 Nm) in the correct order.

01473

ADJUSTING VALVE TAPPET CLEARANCE

3-28

CYLINDER HEAD BOLT TIGHTENING

SEQUENCE

01472

550 MM148 (6--96)

PCV SYSTEM

Check the PCV system after every 200 hours of operation. Check all connections. They are to be airtight. To service the system, clean the PCV valve and the air inlet. Check all hoses for wear or plugging.

TUNE-UP CHART -- GASOLINE, LPG

Idle speed, no load

Maximum governed speed

Spark plug gap, F163

600 + 50 rpm

2400 + 50 rpm

0.025 in (0.6 mm)

Spark plug gap, TM27 0.035 in (0.9 mm)

Ignition point gap, F163 0.020 in (0.5 mm)

Timing, F163 TDC @ 400 rpm

Timing, TM27 gasoline 15_ BTDC @ 1850 rpm

Timing, TM27 LPG 18_ BTDC @ 1850 rpm

Firing order

Valve clearances, F163 warm

1--3--4--2 intake 0.012 in (0.3

mm)

Valve clearances, TM27 warm exhaust 0.020 in

(0.5 mm) intake 0.014 in

(0.36 mm) exhaust 0.018 in

(0.46 mm)

MAINTENANCE

550 MM148 (6--96)

3-29

MAINTENANCE

ELECTRICAL SYSTEM

BATTERY

The battery on gasoline and LPG powered machines is rated at 12 V, 540 ccA. The battery on diesel powered machines is rated at 12 V,

625 ccA. The battery is located in the engine compartment. When removing battery cables, remove the negative (--) cable before the positive

(+) cable.

Do not allow the battery to remain in discharged condition for any length of time. Do not operate the machine if the battery is in poor condition or only 25% of the charge is left.

Clean the top surface and the terminals of the battery periodically. Use a strong solution of baking soda and water. Brush the solution sparingly over the battery top, terminals, and cable clamps. Do not allow any baking soda solution to enter the battery. Use a wire brush to clean the terminal posts and the cable connectors. After cleaning, apply a coating of clear petroleum jelly to the terminals and the cable connectors. Keep the top of the battery clean and dry.

Keep all metallic objects off the top of the battery, as they may cause a short circuit. Replace worn or damaged wires.

The electrolyte level in regular non--sealed batteries can be checked. The level must always be above the battery plates. Add distilled water to maintain solution at the correct level above the plates, but do not overfill. Never add acid to batteries, only water. Keep vent plugs firmly in place at all times, except when adding water or taking hydrometer readings.


Avoid Contact With Battery Acid.

NOTE: Do not take readings immediately after adding water -- if the water and acid are not thoroughly mixed, the readings may not be accurate. Check the hydrometer readings against this chart:

SPECIFIC GRAVITY at 80_ F (27_ C)

1.260 -- 1.280

1.230 -- 1.250

1.200 -- 1.220

1.170 -- 1.190

1.110 -- 1.160

BATTERY

CONDITION

100% charged

75% charged

50% charged

25% charged

Discharged

NOTE: If the readings are taken when the battery

electrolyte is any temperature other than 80_ F

(27_ C), the reading must be temperature

corrected.

To determine the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80_ F (27_ C):

Add to the specific gravity reading 0.004, 4 points, for each 10_ F (5.5_ C) above

80_ F (27_ C).

Subtract from the specific gravity reading

0.004, 4 points, for each 10_ F (5.5_ C) below 80_ F (27_ C).

If, when checking battery specific gravity, one or more battery cells tests lower than the other battery cells (0.050 or more), the cell is damaged, shorted, or is about to fail.

3-30

550 MM148 (12--96)

MAINTENANCE

BELTS AND CHAINS

VACUUM FAN DRIVE BELT

The vacuum fan drive belt tension should be checked after every 50 hours of operation. The proper belt tension is obtained when the midpoint of the belt deflects 0.25 in (6 mm) from a force of

3 lb (1.4 kg) on all machines below serial number

004111. The proper belt tension for gasoline and

LPG machines is obtained when the midpoint of the belt deflects 0.34 in (9 mm) from a force of 7 to 8 lb (3.2 to 3.6 kg) on machines serial number

004111 and above. The proper belt tension for diesel machines is obtained when the midpoint of the belt deflects 8 to 9 lb (3.6 to 4.0 kg) on machines serial number 004111 and above.

6. Lower the engine cover.

F

E

G D

H

A

D

C

B

02359

ADJUSTING VACUUM FAN BELT

(For machines below serial number 004111)

TO ADJUST VACUUM FAN DRIVE BELT





Off Machine.

2. Raise the engine cover.

A. Vacuum Fan Housing

B. Tension Spring

C. Tension Spring Eyebolt.

D. Jam Nut

E. Intermediate Drive Belt

F. Vacuum Fan Drive Belt

G. Belt Tension Bolt

H. Belt Tension Adjusting Eye Bolt


Avoid Moving Parts. Do Not Wear Loose

Jackets, Shirts, Or Sleeves When

Working On Machine.

3. Loosen the jam nuts on the tension spring eyebolt.

4. Thread the tension spring eyebolt in to tighten the vacuum fan drive belt or out to loosen the vacuum fan drive belt to get the desired belt tension.

5. Tighten the tension spring eyebolt jam nuts.

B

C

D

E

A

ADJUSTING VACUUM FAN BELT

(For machines serial number 004111 and above)

06973

A. Vacuum Fan Housing

B. Tension Spring

C. Tension Spring Eyebolt.

D. Jam Nut

E. Vacuum Fan Drive Belt

550 MM148 (6--96)

3-31

MAINTENANCE

INTERMEDIATE DRIVE BELT

The intermediate belt is used on machines serial number below 004111. The intermediate drive belt tension should be checked after every 100 hours of operation. The proper belt tension is obtained when the midpoint of the belt deflects 0.12 in

(3 mm) from a force of 5 lb (2.3 kg).

TO ADJUST INTERMEDIATE DRIVE BELT





Off Machine.

2. Raise the engine cover.

3. Loosen the belt idler tension bolt.

4. Thread the belt tension adjusting eye bolt in to tighten the belt tension or thread the belt tension adjusting eye bolt out to loosen the belt tension.

5. Tighten the belt idler tension bolt.

6. Lower the engine cover.

ALTERNATOR AND RADIATOR FAN BELT

The alternator and radiator fan belt tension should be checked after every 100 hours of operation.

The proper belt tension is obtained when the midpoint of the belt’s longest span deflects 0.50 in

(13 mm) from a force of 10 to 12 lb (5 to 6 kg).

TO ADJUST ALTERNATOR AND RADIATOR

FAN BELT





Off Machine.

2. Open the left rear engine access door.

3. Loosen the alternator clamp bolt.

4. Push the alternator out to tighten the belt.

ATTENTION! Do not use a pry bar against the alternator to tighten the belt.

Using a pry bar may damage the alternator.

5. Tighten the alternator clamp bolt.

6. Check the belt deflection; adjust if necessary.

7. Close the left rear engine access door.

G

I

H

A

F

B

E

D

C

00796

DRIVE BELT SYSTEM

(For machines below serial number 004111)

A. Engine Water Pump Sheave

B. Alternator and Radiator Fan Belt

C. Engine Crankshaft Sheave

D. Intermediate Drive Belt

E. Idler Sheave

F. Vacuum Fan Drive Belt

G. Vacuum Fan Drive Sheave

H. Alternator Sheave

I. Alternator

3-32

550 MM148 (6--96)

MAINTENANCE

SCRUB HEAD

SCRUB HEAD

The scrub head houses the two scrub brushes and the brush drive mechanisms. The scrub head has two adjustments; scrub head height, and scrub brush pattern.

3. Adjust the nut so that the top front of the head is 13.62 in to 13.75 in (345 to 350 mm) from the floor.

The scrub head height adjustment sets the minimum scrub head height. The height adjustment should not be changed unless, due to a major parts replacement or collision, the head adjustment may have been altered. If the head height is too low, excessive brush wear, engine overheating, brush bounce, or excessive brush drive plug and bearing wear may occur.

The scrub brush pattern adjustment determines the amount of contact the brush has with the floor.

The brush pattern should be checked daily.

A

B

B

TO ADJUST SCRUB HEAD HEIGHT

1. The head height adjustment must be made with a full solution tank and tires correctly inflated; 55 psi (380 kPa) front, 35 psi

(240 kPa) rear.

NOTE: Using a different sized tire on the machine, other than standard, will affect the head height adjustment.

2. The head height adjusting nut is located under the operator’s seat. The nut is accessible by lifting up the seat. Hold the seat up by attaching its chain to the steering wheel.

SCRUB HEAD ADJUSTMENT

A. Scrub Head

B. 13.62 to 13.75 in (345 to 350 mm)

01822

4. If the scrub head is lower than 13.62 in

(345 mm), washers should be added below the adjusting nut.

B

ADJUSTMENT NUT

A. Nut

B. Scrub Head Link

A

03734

TO ADJUST SCRUB BRUSH PATTERN

1. The machine must have correct tire pressures, full solution tank, and correct scrub head height adjustment.

2. On a smooth, level floor, apply chalk or some other material that won’t blow away easily.

3. With the scrub head raised, move the machine over the test area. Start the brush rotation, apply the foot brakes, and lower the scrubber head, allowing the brushes to spin in one spot for 15 to 20 seconds. With no chalk or other material on the floor, allow the brushes to spin approximately two minutes.

4. Polish marks made by both brushes should be visible. They should be about 1.5 in

(40 mm) wide the full length of the brush.

With a soft brush the polish mark should not exceed 3 in (75 mm) wide, evenly, the full length of the brush.

550 MM148 (6--96)

3-33

MAINTENANCE

5. The rear brush polish mark is the most critical and should be adjusted first. If the polish mark is uneven or cone shaped from one end to the other, the brush leveling spring located at the operator side of the head lift, should be adjusted. The spring compensates for the weight of the brush drive motors. Loosen the top nut first to make the adjustment.

A

00082

TAPERED BRUSH PATTERN

A. Operator Side

Lower the brush leveling adjusting nut if the polish mark is too wide on the operator’s side.

A

00082



Raise the brush leveling adjusting nut if the polish mark is too narrow on the operator’s side. Retighten the top nut after making adjustments.

A

6. The polish mark of the front brush should match the polish mark of the rear brush. If the front brush polish mark is uneven, the narrow side should be shimmed. Add shims to the shaft bearing mount located on the underside of the scrub head. Remove the debris trough, loosen the bolts holding the bearing protector, and loosen the flat socket head bolts that hold the bearing mounting bracket before installing shims. One 0.12 in

(3 mm) thick shim will add about 0.50 in (13 mm) width to the polish mark.

B

A

C



B. Rear Brush Marks

C. Front Brush Marks

00082

A

B

C



B. Rear Brush Marks

C. Front Brush Marks

A

00082

3-34

B

C

LEVELING BRUSH

A. Top Nut

B. Brush Leveling Adjusting Nut

C. Operator Side of Scrub Head

00285

D

B

C

BRUSH SHAFT MOUNTING

A. Scrub Head

B. Shim

C. Bearing Mounting Bracket

D. Bearing Protector

00284

550 MM148 (6--96)

7. Recheck the brush polish marks to see if the front and rear match, and are even across the full length of the brush.

8. The width of the rear brush polish mark can vary more than the desired 2 to 3 in (50 to

75 mm). There are adjusting knobs located on the drive side of the scrub head. Turn the knob clockwise to decrease the width of the polish mark and counterclockwise to increase the width of the polish mark. The polish mark should not exceed 3 in (75 mm).

Use the locking strips to keep the adjusting knobs in place.

A

B

C

00286

BRUSH ADJUSTMENT KNOBS

A. Locking Strips

B. Front Brush Adjusting Knob

C. Rear Brush Adjusting Knob

9. For maximum brush life, rotate the brushes from front-to-rear after every 50 hours of operation.

MAINTENANCE

SCRUB BRUSHES

The scrub brushes are tubular and run the width of the scrub head sweeping debris into the debris trough while they scrub the floor. The brushes should be inspected daily for damage or wear.

Remove any string or wire found tangled on the scrub brushes, drive or idler hubs.

Rotate the scrub brushes from front-to-rear after every 50 hours of operation for maximum brush life and best scrubbing performance.

The scrub brush patterns should be checked daily. The width of the patterns should be 2 to 3 in

(50 to 75 mm). The scrub brush pattern is adjusted by turning the adjustment knobs on top of the scrub head. See TO ADJUST SCRUB

BRUSH PATTERN.

TO REPLACE SCRUB BRUSHES

1. Raise scrub head and set scrub head lock.



2. Stop engine and set parking brake.




Off Machine.

3. Open right side door on scrub head and use the chain to hold the door in the raised position.

4. Use wrench to remove hex head bolt attaching the brush arm.

NOTE: If arm does not come off easily, insert bolt in the adjacent threaded hole and screw in until arm comes off.

5. The brush arm and brush can then be pulled out.

550 MM148 (6--97)

3-35

MAINTENANCE

6. Repeat steps 4 and 5 to remove other brush.

7. Insert one end of brush through access door and push the brush in until it touches the drive plug.

It is helpful to have a second person guide the other brush end onto the drive plug while you are pushing and turning the brush until it engages the drive keyway on the plug.

8. Install the brush arm with the hex head bolt.

A

E

D

B

C

REPLACING BRUSH

A. Door

B. Brush Arm

C. Brush

D. Brush Drive Plug

E. Raised Scrubber Head

9. Repeat the steps 7 and 8 for the other brush.

00287

10. Unhook the chain and lower the access door.

11. Release the scrub head lock before lowering the scrub head.

3-36

550 MM148 (6--96)

MAINTENANCE

SOLUTION SYSTEM

RECOVERY TANK

The recovery tank has a capacity of 120 gal

(455 L). When the tank is full, a ball float will rise and shut off the vacuum to the tank. A 48 in

(220 mm) long drain hose for the recovery tank is located on the front of the tank.

You can determine the water level in the recovery tank by lowering the hose end until water appears

-- this will then be the water level in the tank,

(engine must be off; this stops vacuum).

To drain the tank, lower the hose and place it near a suitable floor drain.

NOTE: The hose will not drain until the engine is off, stopping vacuum.

Flush all sand, sludge, debris, etc., out of the tank. Also, check the return hoses and connections for clogging or damage.

NOTE: The clean-out door seal will leak if small particles of debris are caught between the door edge and rubber seal.

NOTE: When replacing the clean-out doors, the thumbscrews should be tightened to 20 -- 50 in lb

(2.26 -- 5.65 Nm). Do not over-tighten. Too much torque on the thumbscrews will cause the clean-out doors to bow and cut the door seals.

Empty and clean the recovery tank after every shift. The ball float screen retainer at the top of the tank should also be cleaned when draining the tank.

NOTE: The water must not be hotter than 130_ F

(54_C) or tank damage may occur.

B

A

DRAINING RECOVERY TANK

00288

A. Drain hose

B. Operator Side of Machine

Three clean-out doors are provided for the recovery tank; two at the front and one at the rear of the tank.

WATER SPRAY DEFLECTOR

The water spray deflector is located on the rear squeegee discharge tube inside of the recovery tank. The spray deflector deflects the spray of water and small debris picked up by the rear squeegee away from the walls of the recovery tank. The deflector should be checked for wear after every 200 hours of operation.

To check the water spray deflector for wear, the rear squeegee discharge tube must be removed.

Be sure to save and reuse the rubber-backed washers which are located on the inside of the recovery tank. Inspect or replace the spray deflector. Reinstall discharge tube, using a new gasket if the existing one was damaged.

550 MM148 (6--96)

3-37

MAINTENANCE

SRSr WATER SPRAY DEFLECTOR

The SRSr solution tank has two spray deflectors; a lower spray deflector located on the rear squeegee discharge tube inside the tank, and a top spray deflector located in the top rear of the tank. The spray deflectors deflect the spray of water and small debris away from the walls of the solution tank. The deflectors should be checked for wear after every 200 hours of operations.

To check the lower spray deflector for wear, the rear squeegee discharge tube must be removed from the rear of the tank. Be sure to save the rubber seal washers which are located on the inside the tank. Inspect the spray deflector for wear. If replacement is necessary, install a new deflector into the spray deflector frames, and mount the deflector to the rear squeegee discharge tube. Reinstall the discharge tube into the rear of the tank. Use a new discharge tube gasket if the existing one is damaged.

B D

C

A

E

A

B

C

00339

CORRECT POSITIONING OF LOWER SPRAY

DEFLECTOR

A. Spray Deflector Frames

B. Spray Deflector

C. Rear Squeegee Discharge Tube

00353

INSTALLING LOWER SPRAY DEFLECTOR

A. Top Rear Clean-Out Doors

B. Bottom Clean-Out Door

C. Spray Deflector

D. Rear Bumper

E. Bottom Clean-Out Door

To check the top spray deflector for wear, remove the top access cover at the top rear of the solution tank. Inspect the deflector for wear. Remove the deflector if replacement is necessary. Replace the top access cover gasket if the gasket is damaged.

To install the spray deflector back into the tank, slide the bottom of the deflector down the back of the tank. Then, with the top cover gasket in place on the solution tank, position the deflector to follow the curvature of the bottom of the access cover. Clamp the top access cover in place.

B

A

C

INSTALLING TOP SPRAY DEFLECTOR

00346

A. Solution Tank

B. Top Access Cover

C. Spray Deflector

3-38

550 MM148 (6--96)

SRSr SOLUTION TANK

The tank has a capacity of 265 gal (1000 L).

When the tank is full, a ball float will rise and shut off the vacuum to the tank. A 72 in (1830 mm) long drain hose for the recovery tank is located on the front of the tank. You can determine the water level in the tank by lowering the hose end until water appears--this will then be the water level in the tank, (engine must be off; this stops vacuum).

To drain the tank, lower the hose and place in suitable floor drain.

Empty and clean the solution tank and flush the laminar tubes after every shift.

Partially fill the solution tank with clean water. Run the SRSr pump for a few minutes to flush the solution hoses.

NOTE: The water must not be hotter than 130_F

(54_C) or tank damage may occur.

MAINTENANCE

NOTE: For machines below serial number

004934, when replacing the clean-out doors, the thumbscrews should be tightened to 20 -- 50 in lb

(2.26 -- 5.65 Nm). Do not over-tighten. Too much torque on the thumbscrews will cause the clean-out doors to bow and cut the door seals.

A

C

B

REMOVING LAMINAR TUBES

A. Solution Outlet Filter

B. Laminar Tube Set Fastener

C. Upper Rear Clean-Out Door

00345

A

B

A

B

00343

DRAINING SOLUTION TANK

A. Drain Hose

B. Clean-out Door

Six clean-out doors are provided on the tank: two at the front, two at the upper rear, and two at the lower rear of the tank. Using the sludge removal tool, remove all sand, sludge, debris, etc., from the tank. Remove the two large plugs above the tank tires near the upper front of the tank. Flush the sediment from all compartments of the tank and the wire mesh filters. Check for dirt buildup in the laminar flow tubes. To clean tubes, remove and flush. Also, check the return hoses and connections for clogging or damage.

REMOVING LAMINAR TUBES

A. Laminar Tube Set

B. Upper Rear Clean-Out Door

NOTE: Keep laminar tube sections facing the outside of the machine.

00342

550 MM148 (6--96)

3-39

MAINTENANCE

SOLUTION DISPENSING TUBE

The solution dispensing tube has a flushing connection built in. The flushing connection is the tee fitting next to the solution control valve. This allows a garden hose to be threaded into the dispensing system to flush the system. Flush the system after every 50 hours of operation.

SRSr CLEANING SOLUTION FILTER

Machines below serial number 003790 have a cleaning solution filter provided to filter cleaning solution before it enters the main supply hoses or pump. The filter is mounted on the top front right side of the solution tank. Clean the filter after every 50 hours of operation.

SRSr METERING SOLUTION PUMP

A bellows pump meters cleaning solution into the recycling solution at rates of one-quarter, one-half and one percent. The cleaning solution is introduced to the recycling solution at a point just before the spray nozzle. Clean the metering pump daily when cleaning the solution tank.

TROUBLESHOOTING

Low Flow

1. Poppet valves dirty, dried cleaning solution residue on valves.

2. Restriction in cleaning solution lines.

3. Air leak at pump intake.

4. Defective wiring or motor.

Motor Fails to Turn On

1. Loose wiring connection.

2. Defective motor.

Motor Operates, But No Pump Discharge

1. Damaged bellows.

2. Restriction in cleaning solution lines.

3. Air leak in intake line.

4. Unprimed pump.

a. Remove pump inlet hose.

b. Fill pump chamber with approximately one ounce SRSr solution.

c. Reinstall pump inlet hose.

d. Pump should start metering tank solution after 3 to 4 minutes run time.

3-40

550 MM148 (9--92)

MAINTENANCE

SQUEEGEES

SIDE SQUEEGEES

The side squeegees control scrub brush water spray. They consist of a squeegee blade, backup strip, band, and clamp. Check the side squeegee blades for damage or wear daily. Replace squeegee blade by opening the quick-release latch and removing the band. Remove the bracket, old blade, and backup strip. Replace the squeegee blade and backup strip if the blade is worn.

Lower the head and adjust the squeegee so that the blade deflects 0.50 in (13 mm). The squeegee should deflect evenly across its entire length.

A

Adjust the squeegee clamp so that there is adequate pressure to hold the squeegee blade in place. The squeegee blade should be held so that it cannot be pulled from between the locating pins.

A

B

C

D

G

B

SIDE SQUEEGEE BLADE DEFLECTION

00289

A. Side Squeegee Blade

B. 0.50 in (13 mm) Deflection

E

I H

F

SIDE SQUEEGEE ASSEMBLY

A. Retaining Band

B. Latch

C. Door Locking Pin

D. Door

E. Flap

F. Door Latch

G. Squeegee Frame

H. Backup Strip

I. Squeegee Blade

00302

REAR SQUEEGEE

The rear squeegee assembly channels water into the vacuum fan suction. When properly maintained, the squeegee should leave floors nearly dry. The assembly consists of a front and rear blade held in place by bands and clamps.

Two back-up strips are used with the rear blade.

Check the rear squeegee for damage or wear and adjustment daily.

The rear squeegee has been factory adjusted.

The factory adjustments need to be done only after replacing a major component of the rear squeegee assembly. Regular squeegee adjustments are covered in TO ADJUST REAR

SQUEEGEE.

The side squeegee frame is attached to the squeegee door with four screws. The screw mounting holes are slotted, allowing vertical adjustment of the squeegee blade by simply loosening the screws and moving the squeegee up or down. Check the side squeegee blades adjustment daily.

550 MM148 (6--96)

3-41

MAINTENANCE

TO REPLACE REAR SQUEEGEE BLADES





Off Machine.

2. Open the band clamp and remove all parts.

3. Place the new squeegee blade over the pins on the frame.

4. Next, fit the two back-up strips on the pins.

Inner strip down, outer strip up.

5. Position the retaining band in place and engage the clamp.

6. The front blade is replaced in the same manner, except that backup strips are not used.

7. Adjust the squeegee clamp so that there is adequate pressure to hold the squeegees in place. The squeegee blades should be held so they cannot be pulled from between the locating pins. After proper adjustment is made, lock each adjusting screw with a jam nut.

C

A

B

00290

REAR SQUEEGEE

A. Band

B. Blade and Back-Up Strips on Pins

C. Clamp

A

C

B

B

D

F

E

REAR SQUEEGEE CROSS-SECTION

00151

A. Squeegee Frame

B. Band

C. Outer Back-Up Strip

D. Inner Back-Up Strip

E. Rear Blade

F. Front Blade

NOTE: Install back-up strips with outer strip up, inner strip down.

TO FACTORY ADJUST REAR SQUEEGEE

NOTE: The solution tank must be full, and the tires must be correctly inflated to properly adjust the rear squeegee.

1. LINKAGE PIVOTS

Check the squeegee linkage pivot points and, if necessary, tighten the locknuts on each bearing joint in the linkage. Tighten each locknut until the joint is just short of locking up. The linkage must be snug, but still free enough to rotate the linkage by hand.

2. SQUEEGEE LIFT CYLINDER

The squeegee lift cylinder rod end should be adjusted so there is 5.50 + 0.12 in

(140 + 3 mm) between the cylinder rod hole and the rod end hole for machines below serial number 004506. For machines serial number 004507 and above, the adjustment should be 6.00 + 0.12 in (150 + 3mm).

A

3-42

B

SQUEEGEE LIFT CYLINDER

A. Cylinder

B. Adjustment Length

01725

550 MM148 (6--96)

3. EYEBOLTS

The eyebolts should be adjusted so there is

1.38 + 0.12 in (35 + 3 mm) between the end of the eyebolt and the top of the arm on each side of the squeegee.

C

B

A

01726

EYEBOLT

A. Eyebolt

B. 1.38 + 0.12 in (35 + 3 mm)

C. Arm

4. CASTERS

The caster should be in good condition and be free to spin. The center caster should be

0.25 + 0.06 in (6 + 2 mm) off the floor with the squeegee blade perpendicular to the floor. The tip casters should touch the floor with the squeegee blade perpendicular to the floor.

MAINTENANCE

5. ARM CLEARANCE

The distance between the arm assembly and the squeegee lift shaft arm should be 1 to 1.25 in (25 to 30 mm) with the squeegee blade down and perpendicular to the floor.

B

C

ARM CLEARANCE

A. Arm Assembly

B. Squeegee Lift Shaft Arm

C. 1 to 1.25 in (25 to 30 mm)

A

01728

550 MM148 (6--96)

3-43

MAINTENANCE

A

F

M

B

C

D

F

E

J

G

L

Q

H

I I

H

G

K

J

L

N

O

R

P

M

REAR SQUEEGEE LINKAGE

A. Link

B. Arm

C. Eyebolt

D. Squeegee Tip Lift Rod

E. Down Pressure Spring

F. Roller Switch

G. Fiberglide Washer

H. Bearing

I.

Sleeve

J. Front Drag Link

K. Squeegee Lift Cylinder

L. Bearing

M. Block Link

N. Cylinder Rod End

O. Vacuum Hose Connection

P. Squeegee Frame

Q. Lift Shaft

R. Caster

R

A

B

C

00191

3-44

550 MM148 (6--96)

MAINTENANCE

A

B

C

D

F

E

H

G

I

b. If both tips are too high, loosen both eyebolts which decreases the down pressure on the back side of the squeegee frame to lower both tips.

c. If just one tip is too low, loosen the eyebolt on the side that is too low. If the tip is still too low, tighten the eyebolt on the opposite side.

d. If just one tip is too high, tighten the eyebolt on the side that is too high. If the tip is still too high, loosen the eyebolt on the opposite side.

00196

A. Adjuster

B. Spring Guide

C. Front Band

D. Front Blade

E. Band Clamp

REAR SQUEEGEE

F. Frame

G. Rear Blade

H. Back-Up Strip

I.

Band

TO ADJUST REAR SQUEEGEE

1. Lower the rear squeegee and drive the machine slowly forward to observe the squeegee roll-out. Adjust the squeegee roller height adjustment stud or add or remove washers from the caster to get an even roll-out. The top nut acts as a locknut.

The nut just under the squeegee frame is the adjusting nut. Loosen the locking nut and turn the adjusting nut clockwise to increase down pressure, or counterclockwise to decrease pressure.

Tighten the locknut after adjusting the adjusting nut.

2. Lower the rear squeegee and drive the machine slowly forward to observe the tips of the squeegee.

a. If both tips are too low, tighten both eyebolts which increases the down pressure on the back side of the squeegee frame to lift both tips.

NOTE: The number of washers on the squeegee tip casters may need to be changed to properly adjust the squeegee tips.

550 MM148 (6--96)

3-45

MAINTENANCE

3. After the tips are adjusted, make sure the eyebolt adjustments are locked in place. The center of the squeegee may have to be readjusted to get an even roll-out across the squeegee. If the squeegee roll-out is set too small, the squeegee will skip when traveling on a uneven floor.

4. Lower the rear squeegee. The lower squeegee switch roller should be in line and tripped by the top of the trip barrel. Adjust the trip barrel position on the threaded rod to adjust.

Raise the rear squeegee. The upper squeegee switch roller should be tripped by the squeegee link. The lower squeegee switch roller should be free standing.

A

B

A

B

C

D

LOWERED SQUEEGEE

A. Trip Barrel

B. Switch Roller

C. Lower Switch

D. Threaded Rod

02357

02358

RAISED SQUEEGEE

A. Upper Switch

B. Link

After both switches are properly adjusted with the engine operating, put the instrument panel squeegee switch in the “Down” position. The squeegee should lower. Press the directional pedal into the “reverse” direction. The squeegee should rise as soon as the machine moves backward. Press the directional pedal into the “forward” direction.

The squeegee should lower.

3-46

550 MM148 (6--96)

MAINTENANCE

BRAKES AND TIRES

SERVICE BRAKES

The service brakes are hydraulically activated by a master brake cylinder.

Check the master brake cylinder fluid level after every 400 hours of operation and add brake fluid as needed. The master brake cylinder is located at the front of the machine. Open the front compartment door for access to the master cylinder.

Whenever handling brake fluid, do not get any on the brake pads, brake discs, calipers, or body paint. Brake pads will be permanently damaged, requiring replacement. Body paint can be damaged also unless you wipe the area with a clean cloth and wash it with a soapy solution immediately.

If necessary, adjust brake linkage as follows: adjust clevis on master cylinder push rod so that brake pedal is in a horizontal position when the cylinder push rod starts to engage the cylinder piston.

B

A

C

G

D

F

E

1. Make sure that the brake fluid reservoir is full and that the vent in the cap is open.

2. Connect a plastic or rubber tube to the bleeder valve on the left front wheel.

Suspend the other end of the tube in a jar or bottle filled with a few inches of brake fluid.

During the remaining steps, keep this end submerged at all times and never let the level in the brake fluid reservoir drop below one half full.

3. Open the bleeder valve and plug on the left front wheel about one turn. Have an assistant press the brake pedal slowly to the floor. As soon as the pedal is all the way down, close the bleeder valve and let the pedal up. Repeat this step as many times as necessary, until fluid with no air bubbles exits from the tube.

00105

BRAKE SYSTEM COMPONENTS

A. Brake Pedal

B. Shaft

C. Pin

D. Master Brake Cylinder

E. Brake Line

F. Push Rod

G. Clevis

4. Bleed the right front wheel in the same manner as described in the steps above.

Keep checking the brake fluid reservoir to be sure it doesn’t run out of fluid.

5. When all wheels are bled, discard the brake fluid in the jar or bottle; never reuse such fluid.

6. Top up the brake fluid reservoir with clean fluid.

Brakes require bleeding whenever air enters the system, lowering the effective braking pressure.

Air can enter when the master cylinder or wheel cylinders are serviced or if the fluid in the reservoir runs dry. Air can also enter through a leaky brake line or hose. Find the leaking line and replace it before bleeding.

PARKING BRAKES

The parking brakes are mechanically activated by the parking brake lever and two cables.

The parking brake cables should be adjusted after every 200 hours of operation or whenever the machine rolls after setting the parking brake or when it becomes very easy to set the parking brake. To adjust the brake cables, turn the knurled knob on the end of the parking brake clockwise.

Tighten the brake cable enough to make the parking brake slightly resist being set.

550 MM148 (6--96)

3-47

MAINTENANCE

TIRES

The machine is equipped with four pneumatic tires. The air pressure in these tires is critical to machine performance. Check the tire pressure daily. The correct tire pressures are: 55 psi

(380 kPa) front, 35 psi (240 kPa) rear.

Tighten the wheel lug nuts in a star pattern after every 200 hours of operation. Tighten lug nuts 85 to 95 ft lb (115 to 130 Nm).

3-48

550 MM148 (6--96)

MAINTENANCE

OPTIONS

HIGH PRESSURE SPRAYER

The high pressure sprayer option requires some periodic maintenance to keep it operating properly.

Fill the crankcase and oil wicks according to the following instructions. Operate and maintain the pump only as directed.

Piston Rod Wicks -- Prior to initial operation, saturate the piston rod wicks and fill the reservoir (approximately 60 drops of oil -two pumps of a push-type oil can in each of the three lubricator housing holes). Add 30 drops of oil to each hole every week or 100 hours of operation.

Filter -- The in-line solution filter must be cleaned or replaced after the 50 hour run-in period and every three months or 500 hours of service.

The pump must not be run dry and must be drained of water prior to exposure to freezing temperatures.

NOTE: Do not pump acids, abrasive, or flammable fluids with this unit.

Crankcase -- Fill crankcase to the dot on the oil gauge window with 1.25 pt (0.6 L) of genuine Cat Pump Crankcase Oil.

Change the oil after a 50 hour run-in period.

Then change the oil every three months or at 500 hour intervals when using genuine

Cat Pump Crankcase Oil. If other approved oil is used, change oil every month or at 200 hour intervals.

550 MM148 (6--96)

3-49

MAINTENANCE

3-50

550 MM148 (6--96)

CONTENTS

HARDWARE INFORMATION

BOLT IDENTIFICATION

. . . . . . . . . . . .

STANDARD BOLT TORQUE CHART

METRIC BOLT TORQUE CHART

. .

. . . . .

. . . . . . . . . . . . . .

THREAD SEALANT AND LOCKING

COMPOUNDS . . . . . . . . . . . . . . . . . . .

HYDRAULIC FITTING INFORMATION . . . .

HYDRAULIC TAPERED PIPE FITTING

(NPT) TORQUE CHART . . . . . . . . . .

HYDRAULIC TAPERED SEAT FITTING

(JIC) TORQUE CHART . . . . . . . . . . .

HYDRAULIC O-RING FITTING TORQUE

CHART . . . . . . . . . . . . . . . . . . . . . . . . .

Page

4-3

4-3

4-3

4-4

4-4

4-4

4-4

4-4

4-4

APPENDIX

SECTION 4

550 MM148 (11--95)

4-1

APPENDIX

4-2

550 MM148 (9--88)

APPENDIX

HARDWARE INFORMATION

The following charts state standard plated hardware tightening ranges for normal assembly applications. Decrease the specified torque by

20% when using a thread lubricant. Do not substitute lower grade hardware for higher grade hardware. If higher grade hardware than specified is substituted, tighten only to the specified hardware torque value to avoid damaging the threads of the part being threaded into, as when threading into speed nuts or weldments.

STANDARD BOLT TORQUE CHART

but no more than one--twelfth of a turn.

Allen head cap screw on o-ring tube assemblies of hydraulic drive motor: 15 to

20 ft lb (20 to 27 Nm)

Allen head cap screws on porting block of brush motor: 18 to 20 ft lb (25 to 27 Nm)

Brush drive motor plug: Torque slotted nut to 25 to 60 ft lb (35 to 80 Nm). Insert cotter pin through slot nearest the pin hole.

Pump drive coupling to flywheel: 35 to

40 ft lb (45 to 55 Nm)

Thread

Size

0.25 in

0.31 in

0.38 in

0.44 in

0.50 in

0.62 in

0.75 in

1.00 in

SAE Grade 5

Torque ft lb (Nm)

SAE Grade 8


7--10 (9--14)

15--20 (20--27)

27--35 (37--47)

43--56 (58--76)

10--13 (14--38)

20--26 (27--35)

36--47 (49--64)

53--76 (72--103)

65--85 (88--115)

130--170 (176--231)

89--116 (121--157)

117--265 (159--359)

215--280 (291--380) 313--407 (424--552)

500--650 (678--881) 757--984 (1026--1334)

NOTE: Decrease torque by 20% when using a thread lubricant.

METRIC BOLT TORQUE CHART

Steering cylinder rod bolt: 240 to 250 ft lb

(325 to 340 Nm)

Articulated joint horizontal shaft: Torque slotted nut to 15 to 20 in lb (1.7 to 2.3 Nm).

Insert cotter pin through slot nearest pin hole. The snap ring should be tight against the bottom bearing, and joint should pivot freely.

Articulated pivot bolts (Connecting tractor to tank): torque to 125 to 135 ft lb (170 to

185 Nm)

Steering cylinder block flat head bolt 80 to

95 ft lb (110 to 130 Nm)

Thread

Size

M4

M5

M6

M8

M10

M12

M14

M16

M20

M24

SAE Grade 5


2 (3)

4 (5)

7 (9)

18 (24)

32 (43)

58 (79)

94 (127)

144 (195)

260 (352)

470 (637)

SAE Grade 8


3 (4)

6 (8)

10 (14)

25 (34)

47 (64)

83 (112)

133 (180)

196 (265)

336 (455)

664 (900)

NOTE: Decrease torque by 20% when using a thread lubricant.

Exceptions to the above chart:

Nut to hold front wheel hub on propelling motor axle shaft: 200 to 250 ft lb (270 to

340 Nm)

Main brush drive plug nut -- 30 ft lb (40 Nm) then tighten to next slot.

Brake unit to hub sockethead screw -- 9 to

12 ft lb (12 to 16 Nm) with Locktite 242 blue.

Front wheel nut -- 10 to 12 ft lb (14 to 16

Nm) while turning wheel, tighten to spec, then backoff, retighten by hand till snug, then turn to next slot.

Damper solenoid nut -- 20 to 23 in lb

(2.5 to 3 Nm).

Pitman arm to steering column nut --

160 ft lb (215 Nm).

Propelling motor shaft thin nylon lock nut --

7 to 10 ft lb (9 to 14 Nm).

Rear and front wheel nuts: 85 to 95 ft lb

(115 to 130 Nm)

Rear wheel axle nuts: Tighten nuts until resistance is felt. Back off nut to first slot,

Propelling motor adapter bolts -- 16 to

21 ft lb (21 to 28 Nm) with Locktite 242 blue on threads. Use locktite 515 sealant on the pilot fillet of the motor and the adapter.

550 MM148 (12--96)

4-3

APPENDIX

BOLT IDENTIFICATION

Identification

Grade Marking

HYDRAULIC TAPERED PIPE FITTING (NPT)

TORQUE CHART

NOTE: Ratings listed are when using teflon thread seal.

Size

1/4 NPT

1/2 NPT

3/4 NPT

THREAD SEALANT AND LOCKING

COMPOUNDS

Thread sealants and locking compounds may be used on this machine. They include the following: and Grade

SAE--Grade 5

SAE--Grade 8

Locktite 515 sealant -- gasket forming material. TENNANTr Part No. 75567,15 oz (440 ml) cartridge.

ISO--Grade 8.8

ISO--Grade 10.9

Locktite 242 blue -- medium strength thread locking compound. TENNANTr Part No.

32676, 0.5 ml tube.

01395

Locktite 271 red -- high strength thread locking compound. TENNANTr Part No.

19857, 0.5 ml tube.

HYDRAULIC FITTING INFORMATION

HYDRAULIC TAPERED SEAT FITTING (JIC)

TORQUE CHART

Tube

O.D. (in)

0.25

0.38

0.50

0.62

0.75

1.0

Minimum

Torque

Maximum

Torque

10 ft lb (14 Nm)

25 ft lb (34 Nm)

30 ft lb (41 Nm)

50 ft lb (68 Nm)

50 ft lb (68 Nm) 100 ft lb (136 Nm)

Thread

Size

0.44--20

0.56--18

0.75--16

0.88--14

1.12--12

1.31--12

Maximum

Torque

9 ft lb (12 Nm)

20 ft lb (27 Nm)

30 ft lb (41 Nm)

40 ft lb (54 Nm)

70 ft lb (95 Nm)

90 ft lb (122 Nm)

HYDRAULIC O--RING FITTING TORQUE

CHART

Tube

O.D.(in)

0.25

0.38

0.50

0.62

0.75

1.0

Thread

Size

0.44--20

0.56--18

0.75--16

0.88--14

1.12--12

1.31--12

Minimum

Torque

Maximum

Torque

6 ft lb (8 Nm)

13 ft lb (18 Nm)

9 ft lb (12 Nm)

20 ft lb (27 Nm)

*10 ft lb (14 Nm) 12 ft lb (16 Nm)

20 ft lb (27 Nm) 30 ft lb (41 Nm)

*21 ft lb (28 Nm) 24 ft lb (33 Nm)

25 ft lb (34 Nm) 40 ft lb (54 Nm)

45 ft lb (61 Nm) 70 ft lb (95 Nm)

60 ft lb (81 Nm) 90 ft lb (122 Nm)

NOTE: Do not use sealant on o--ring threads.

*Aluminum bodied components

4-4

550 MM148 (12--96)

HOW TO USE THIS MANUAL


This section on HOW TO USE THIS MANUAL will tell you how to:

-- Find important machine information for ordering correct repair parts.

-- Find TENNANT part numbers.

-- Order TENNANT parts and supplies.

IMPORTANT INFORMATION

When placing an order for parts, the machine model and machine serial number are important.

Refer to the MACHINE DATA box which is filled out during the installation of your machine. The

MACHINE DATA box is located on the inside of the front cover of this manual.

The model number of your machine is on the side of the machine.

The serial number of your machine is printed on the machine data plate located as shown.

550 MM148 (2--95)

5-1


FINDING A TENNANT PART NUMBER

This manual contains the following sections:

-- HOW TO USE THIS MANUAL

-- STANDARD PARTS

-- OPTIONS

-- BREAKDOWNS

-- CROSS REFERENCE

The STANDARD PARTS section lists repair parts for standard machines. They are grouped in this general order:

-- General wear parts.

-- Machine frame and related parts.

-- Machine propelling system.

-- Scrubbing components.

-- Electrical parts.

The OPTION section lists repair parts of options.

The BREAKDOWN section lists available repair parts of major components.

All sections in this manual consist of parts illustrations and corresponding parts lists.

The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists.

The parts lists include a number of columns of information:

-- Ref -- column refers to the reference number on the parts illustration.

∇ -- indicates the part is an assembly.

Y

-- indicates the part is included in the assembly listed just before it.

-- TENNANT Part No. -- column lists the

TENNANT part number for the part.

-- Serial Number -- column indicates the set of machines the part number is applicable to.

Serial numbers change when the machine design has been modified. The most current design of the machine is shown in the main illustration, older designs are boxed in a corner of the illustration.

-- Description -- column is a brief description of the part.

-- Qty. -- column lists the quantity of that part used in that area of the machine.

5-2

550 MM148 (2--95)

NOTE: If a service kit is installed on your machine, be sure to keep the INSTRUCTION

BULLETIN which came with the kit. It contains repair parts numbers needed for ordering future parts.

NOTE: Fasteners used in this machine may be metric or non-metric. Take care when replacing hardware to replace with same thread size.


PLACING AN ORDER

Orders may be placed by phone, fax, or by mail.

Phone orders may need written confirmation.

Follow the steps below to insure prompt delivery:

1. Identify the model number of your machine.

2. Identify the serial number of your machine.

3. Find the part number of the part you need.

Do not order by page number or reference number. If you are not able to find the part number, call your TENNANT representative for help or send the old part as a sample.

4. Determine the quantity of the part you need.

5. Provide the following company information:

-- Company name

-- Customer ID Number

-- Shipping address

-- Billing address

-- First and last name of person ordering parts

-- Telephone number

-- Purchase order number

6. Provide definitive shipping instructions.

550 MM148 (2--95)

5-3


Any claim for loss or damage to a shipment in transit should be filed promptly with the transportation company making the delivery.

Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered.

If parts received are suspected to be incorrect or defective, please contact the TENNANT representative from whom you ordered the part.

They will give authorization for return and/or handle replacement shipments when required.

5-4

550 MM148 (2--95)

STANDARD PARTS

SECTION

6

CONTENTS PAGE

Fig. 1 -- Recommended General Maintenance Items

Fig. 2 -- Replacement Brushes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 3 -- Seat Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 4 -- Main Frame Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Noise Insulation Group

Fig. 6 -- Hopper Group

Fig. 7 -- Scrub Head Lift Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 8 -- Solution Supply and Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 9 -- Right Side Squeegee Assembly

Fig. 10 -- Left Side Squeegee Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 11 -- Front Brush Drive Components Group

Fig. 12 -- Front Brush Idler Assembly

Fig. 13 -- Rear Brush Idler Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 14 -- Rear Brush Drive Components Group

6-3

6-5

6-6

6-8

6-10

6-11

6-12

6-14

Fig. 15 -- Steering Column Group

Fig. 16 -- Front Wheel Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 17 -- Front Wheel Drive Group

Fig. 18 -- Parking Brake Group

Fig. 19 -- Brakes Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 20 -- Engine Group, F163



Fig. 23 -- Muffler Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 24 -- Radiator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



Fig. 27 -- Fuel Tank Group

Fig. 28 -- Battery Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 29 -- Hydraulic Schematic (For machines below serial number 004438) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 30 -- Hydraulic Schematic (For machines serial number 004438 thru 005268)

Fig. 31 -- Hydraulic Schematic (For machines serial number 005269 and above)




. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 35 -- Hydraulic Propelling Motors Group

Fig. 36 -- Hydraulic Reservoir Group

Fig. 37 -- Hydraulic Control Valves Group






Fig. 43 -- Hydraulic Tow Bypass Group




Fig. 47 -- Wire Harnesses Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 48 -- Electrical Schematic--Gasoline, LPG (For machines below serial number 004255)

Fig. 49 -- Electrical Schematic--Gasoline, LPG (For machines serial number 004255 and above)

Fig. 50 -- Electrical Schematic, Diesel (For machines below serial number 003619)

Fig. 51 -- Electrical Schematic, Diesel (For machines serial number 003619 to 004254

Fig. 52 -- Electrical Schematic, Diesel (For machines serial number 004255 and above)

Fig. 53 -- Electrical Schematic, Options (For machines serial number 004255 and above)

CONTINUED

. . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

6-48

6-50

6-52

6-53

6-54

6-55

6-56

6-57

6-38

6-39

6-40

6-42

6-43

6-44

6-45

6-46

6-27

6-28

6-29

6-30

6-32

6-34

6-36

6-37

6-16

6-18

6-20

6-21

6-22

6-23

6-24

6-26

6-58

6-59

6-60

6-61

6-62

6-64

6-66

6-67

6-68

6-69

6-70

6-71

6-72

6-1

550 MM148 (6--96)

STANDARD PARTS

CONTENTS

Fig. 54 -- Electrical Schematic, Specials

Fig. 55 -- Vacuum Fan Idler Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



Fig. 58 -- Instrument Panel Group

Fig. 59 -- Rear Wheel Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 60 -- Trunnion Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 61 -- Front Side of Solution and Recovery Tanks Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 62 -- Rear Side of Solution and Recovery Tanks Group



. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 65 -- Rear Squeegee Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

6-73

6-74

6-76

6-78

6-80

6-81

6-82

6-84

6-86

6-88

6-89

6-90

6-2

550 MM148 (6--96)

Ref.

02462

39703--2

01433--1

76335

52770--9

55740

65869--5

79112

39703--2

01433--1

76335

52770--9

34726

09837

58120

55740

65869--5

79111

16853

01433--1

34726

09837

58120

65221

65869--5

65221

65869--5

02460

60015

59617

75711

75799

Tennant

Part No.

02461

53055--2

01433--1

55994

37420

45631

37421

58120

55740

65869--5

61478

16853

01433--1

Y

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

∇

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

Y

Y

Y

Fig. 1 -- Recommended General Maintenance Items

STANDARD PARTS

550

Machine

Serial Number

Description

(003370--003933 ) Performance Package, F163, 400 Hour, Gas & LPG

(003370--003933 ) Element, Oil Filter

(003370--003933 ) Grease, Special

(003370--003933 ) Spark Plug

(003370--003933 ) Point Set

(003370--003933 ) Condenser

(003370--003933 ) Rotor

(003370--003933 ) Element, Air Cleaner

(003370--003933 ) Element, Hydraulic Filter

(003370--003933 ) Hydraulic Fluid, 5 Gal (18.9 L)

(003934--005268 ) Performance Package, TM27, 400 Hour, Gas & LPG

(003934--005268 ) Filter, Oil

(003934--005268 ) Grease, Special

(003934--005268 ) Spark Plug

(003934--005268 ) Rotor

(003934--005268 ) Element, Air Cleaner



(005269-) Performance Package, TM27, 400 Hour, Gas & LPG, Servo

3

1

(005269--

(005269--

) Filter, Oil

) Grease, Special

8

1

1

2

8

2

(005269--

(005269--

(005269--

(005269--

(005269--

) Spark Plug

) Rotor

) Element, Air Cleaner

) Element, Hydraulic Filter

) Hydraulic Fluid, 5 Gal (18.9 L)

1

2

8

2

3

(003370--005268 ) Performance Package, 400 Hour, Diesel

(003370--005268 ) Element, Oil Filter

(003370--005268 ) Grease, Special

(003370--005268 ) Element Assembly, Air Cleaner

(003370--005268 ) Element, Fuel Filter



(005269-) Performance Package, 400 Hour, Diesel, Servo

(005269--

(005269--

(005269--

(005269--

) Element, Oil Filter

) Grease, Special

) Element Assembly, Air Cleaner

) Element, Fuel Filter

(005269--

(005269--

(003370--

(003370--

(003370--

(003370--

(003370--

) Element, Hydraulic Filter

) Hydraulic Fluid, 5 Gal (18.9 L)

) Squeegee Blades Kit, Side

) Blade, Squeegee

) Flap, Containment

) Brush

) Skirt

2

2

2

1

4

2

3

3

1

1

2

1

1

1

8

1

1

8

1

Qty.

1

1

2

2

2

8

2

8

1

8

1

3

1

550 MM148 (9--99)

6-3

06229

79500

76395

79557

76532

25665

25656

28165

25663

26015

79391

06223

02456

40870--7

23498

76828

75635

11531

50845

22297

40870--1

25649

43555

02455

78802

79545

23498

Tennant

Part No.

02457

60016

76937

60018

02458

25665

25656

28165

25663

26015

06332

76532

06227

75076

50518

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

∇

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

STANDARD PARTS

Ref.

Fig. 1 -- Recommended General Maintenance Items

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Squeegee Blades Kit, Rear

) Blade, Rear

) Strip, Rear Backup

(003370--

(003370--

) Blade, Front

) Seal Kit, Tank Door

(003370-) Replacement Kit, Thumbscrew

(004345--004344 ) Fastener, Thumbscrew

(003370--004344 ) Fastener, Nut

(004345-) Fastener, Nut

(003370--

(003370--

) Fastener, Washer

) Seal, Door

(003370--

(003370--

(003370--

(003370--

) Gasket, Front Suction Tube

) Gasket

) Gasket, Rear Suction Tube

) Flap, Rubber

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Hose Kit, Vacuum, SRSr

) Hose Assembly

) Clamp, Worm Drive

) Hose Assembly

) Hose Assembly

) Clamp, Worm Drive

) Hose, Hopper

) Clamp, Worm Drive

) Hose Assembly

) Hose, Squeegee

) Clamp, Worm Drive

) Seal Kit, Tank Door, SRSr

) Gasket

(003370--

(003370--

(003370--

(003370--

) Gasket, Door

) Sheet, Top Sandblast

) Gasket, Sandblast Cover

) Gasket, Air Outlet

(003370-) Gasket, Front Suction Tube

(003370--004344 ) Replacement Kit, Thumbscrew

(004345-) Fastener, Thumbscrew

(003370--004344 ) Fastener, Nut

(004345--

(003370--

(003370--

(003370--

) Fastener, Nut

) Fastener, Washer

) Gasket, Solution Door

) Gasket

(003370--

(003370--

) Gasket

) Clamp, Worm Drive

1

10

10

10

1

1

1

2

10

10

1

2

1

1

1

2

1

1

4

1

1

1

2

1

1

1

3

Qty.

1

1

2

10

10

10

2

1

1

10

10

1

1

1

1

6-4

550 MM148 (6--96)

Fig. 2 -- Replacement Brushes

STANDARD PARTS

1

Ref.

Tennant

Part No.

1 75718

1 75722

Machine

Serial Number

(003370--

(003370--

Description

) Brush, Polypropylene

) Brush, Abrasive Bristle

02575 -- ALL

Qty.

2

2

550 MM148 (9--99)

6-5

STANDARD PARTS

Fig. 3 -- Seat Group

6-6

550 MM148 (6--96)

Ref.

Tennant

Part No.

1 79605

2 43203

3 43363

4 68567

5 68275

5 48790

6 02997

7 51459

8 51458

9 52615

10 16669

11 75272

STANDARD PARTS

02365 -- 550, 1550, NA

Fig. 3 -- Seat Group

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Seat

) Chain

) Hook, S

(003370-) Rivet, Pop

(003370--004674 ) Pouch, Operator’s Manual, 13.6 in (345mm)

(004675-) Pouch, Operator’s Manual, 7.5 in (190mm)

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Sleeve

) Adjuster, Seat

) Adjuster Assembly, Seat

) Spacer, Seat Adjuster

) Plate, Seat Mount

) Hinge, Seat

1

4

4

1

1

1

Qty.

1

1

1

2

1

1

550 MM148 (9--99)

6-7

STANDARD PARTS

Fig. 4 -- Main Frame Group

4

6

1

22

21

16

23

24

40

3

49

27

5

43

2

30

37

15

17

7

42

44

29

33

35

8

31

34

32

45

10

11

47

9

2

16

2

38

48

∇

Y

Ref.

Tennant

Part No.

1 76811

2 64903

3 76640

4 75379

5 25186

6 75379--1

7 75244--1

8 37089

9 75547

10 75268

11 31668

12 60970

13 75267

13

39

41

12

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Door, Engine Cover

) Latch, Door

) Pan, Floor

(003370--004362 ) Wrap, R.H., Replaced by none

(003370-) Housing, Steering Column

(003370--004362 ) Wrap, L.H., Replaced by none

(003370--

(003370--

) Panel, Side Kick

) Label, Caution, Reduce Travel

(003370--

(003370--

(003370--

(003370--

(003370--

) Panel, Dash

) Door, Hydraulic Tank, Top Access

) Shroud, Front

) Frame, Main Tractor

) Door, Access, Side, L.H.

20

2

19

26

2

18

16

43

15

28

2

14

43

25

36

46

43

16

09796 -- 550, NA

1

1

1

1

1

1

1

1

1

Qty.

1

3

1

1

6-8

550 MM148 (9--99)

∇

Y

∇

Y

STANDARD PARTS

Fig. 4 -- Main Frame Group

Ref.

Tennant

Part No.

14 76650

15 76813

16 51787

17 75480A

18 78104--4

57630

19 32575

20 76583

21 01736

43454

22 32580

23 78140--1

57630

24 78118

25 76562

26 76869

27 75430

28 48183

50646

(003370--

(003370--

(003370--

(003370--

29 24593 (003370--

62595--18 (003370--

30 69571

31 76354

(003370--

(003370--

32 76113

33 76156

34 76067

35 48242

36 51368

(003370--

(003370--

(003370--

(003370--

(003370--

37 27474

38 76158

39 75812

40 75813

41 75814

42 75810

43 75811

44 21642

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

45 37101

46 62595--4

(003370--

(003370--

47 44031 (003370--

10632--12 (003370--

62595--9

48 32117

49 70284

(003370--

(005101--

(003370--

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Cover, Governor

) Door, Rear Side Access

) Bumper, Rubber

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Back Frame

) Shroud, Engine Compartment, L.H.

) Label, Danger, Keep Out Pinch

) Brace, Engine Compartment

) Support, Brace

) Arm, Engine Cover Support

) Washer, Nylon

) Link, Engine Cover Support

(003370--

(003370--

) Shroud, Engine Compartment, R.H.

) Label, Danger, Keep Out Pinch

(003370--004152 ) Clamp, Hose

(003370-) Angle, Grille

) Bracket, Hose

) Pad, Non--skid

) Chain, Static Drag

) Trim, Plastic, Steering Column Housing

) Screw, Hex

) Molding, Rigid, 3.0” (76 mm)

) Mat, Floor

) Label, Brushes

) Label, Throttle and Solution

) Label, Maintenance Chart

) Label, Tire Pressure

) Label, Important

) Label, Maintenance Note

) Label, TENNANTr

) Label, Jack At This Point

) Label, Stripe, Front

) Label, Wing, R.H.

) Label, Wing, L.H.

) Label, Stripe, Side

) Label, Stripe

) Horn, 12 Volt

) Label, Patent, Scrubber

) Molding, Rigid

) Clamp

) Grommet, 0.38” (10 mm) I.D.

) Molding, Rigid, 17.75” (450 mm) L

) Bracket, Tow Bypass

) Wire, Lead

2

1

1

2

1

1

1

2

2

1

1

1

1

1

1

1

1

6

2

1

4

1

1

1

1

1

1

1

3

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

2

12

550 MM148 (9--99)

6-9

STANDARD PARTS

Fig. 5 -- Noise Insulation Group

1

7

2

6

5

3

6-10

4

Ref.

Tennant

Part No.

1 76864

2 76870

3 76867

4 76868

5 76864

6 76866

7 78012

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Insulation, Side Door, R.H.

) Insulation, Seat

) Insulation, Top, Hydraulic Tank Door

) Insulation, Front, Side Door, L.H.

) Insulation, Rear, Side Door, L.H.

) Insulation, Engine Access Door

) Insulation, Engine Access Door

00314 -- 550, 1550, NA

1

1

1

1

Qty.

1

1

1

550 MM148 (9--99)

Fig. 6 -- Hopper Group

STANDARD PARTS

∇

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 26156

2 75575

3 46800

4 75530

5 23191

6 75607

7 40061A

75634

8 75642

9 75636

10 75681

11 75638

12 75649

13 75648

14 75643

15 22297

16 50845

75569

17 75571

18 75572

19 75570

20 75550

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Knob

) Spring

) Pin, Clevis

) Latch, Hopper

) Pin, Clevis

) Nozzle, Hopper

) Strainer, Suction

) Deflector Assembly, Scrub Brush

) Bearing, Sleeve

) Sleeve

) Bearing

) Deflector, Scrub Brush

) Skirt, Deflector

) Retainer, Deflector Skirt

) Sleeve

) Clamp, Worm Drive

) Hose, Hopper

) Hopper Assembly

) Retainer, Hopper Lip

) Retainer, Hopper Lip

) Lip, Hopper

) Hopper, Debris

550 MM148 (9--99)

00299 -- 550, 550E

1

1

2

4

1

2

1

1

2

1

1

2

1

1

1

1

1

Qty.

1

2

1

1

1

6-11

STANDARD PARTS

Fig. 7 -- Scrub Head Lift Group

10

5

4

34

3

31

6

1

7

19

2

8

29

9

32

17

13

12

33

26

32

32

18

14

28

27

24

25

23

22

16

16

30

20

15

31

19

20

19

21

15

8

9

11

6-12

550 MM148 (6--96)

Fig. 7 -- Scrub Head Lift Group

Ref.

Tennant

Part No.

1 76063

2 76628

3 26565

4 25224

5 11476

6 25219

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Label, Headlock

) Cover, Headlock

) Knob

(003370--004164 ) Replacement Kit, Headlock

(003370--004164 ) Pin, Roll

(004165-) Pivot, Headlock

7 78078 (003370--

8 04733--12 (003370--

9 42120

10 14326

(003370--

) Spring

) Pin, Clevis

) Bearing

(003370--003402 ) Pin, Roll

11 25018

12 15398

13 02589

14 75627

(003370--003402 ) Nut, Slotted

(003370--

(003403--

(003370--

) Sleeve

) Nut, Nylon

) Lift, Scrubber Head

15 11716

16 11048

17 75622

18 77097

(003370--

(003370--

(003370--

(003370--

) Fitting, Grease, 45_

) Fitting, Grease

) Stud

) Fitting, Elbow

19 39348

20 42120--9

21 75617

22 40846

23 75766

24 75764

25 75616

26 34359

27 32524

28 48901

29 53963A

30 06418

31 08174

32 06279

33 31554

33 09624

34 25220

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Washer

) Bearing

) Spring

) Spring

) Plate, Mounting

) Plate

) Shaft, Pivot

) Fitting, Elbow, 45_

) Nut

) U--Bolt

) Screw, Hex

) Fitting, Grease

) Pin, Cotter

(003370-) Pin, Clevis

(003370--003879 ) Cylinder, Hydraulic

(003880--

(004165--

) Cylinder, Hydraulic

) Lever, Headlock

STANDARD PARTS

00295 -- 550

1

1

1

1

1

1

3

2

1

1

4

1

2

1

1

3

1

1

1

1

1

2

1

1

2

1

1

3

2

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

6-13

STANDARD PARTS

2

Fig. 8 -- Solution Supply and Control Group

1

4

3

5

24

6

7

28

8

9

7

27

16

24

10

25

26

27

11

13

24

19

18

12

15

14

17

18

21

20

22

23

18

24

28

19

6-14

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 26565

75318

2 56903

3 08791

4 52296

5 50902

6 75319

7 41063

8 23515

9 75314

10 75801

10 12072

11 75604

12 12052

12 12060

13 75601A

14 42133A

15 75611

16 75803

16 12074

17 75802--1

18 50544

19 42153A

20 75596A

21 31313

22 42133A

23 75597A

24 11399

25 47846

26 75119

27 44031

28 47845

Fig. 8 -- Solution Supply and Control Group

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Knob

) Lever Assembly, Solution Control

) Bolt

) Bellcrank

) Washer, Nylon

) Nut

(003370--

(003370--

(003370--

(003370--

) Bar, Mounting

) Clevis and Pin

) Strip, Cable Mounting

) Cable, Solution Control

(003370--004014 ) Arm, Control

(004015-) Arm, Control

(003370-) Elbow

(003370--004014 ) Valve Replacement Kit, Water

(004015--

(003370--

(003370--

(003370--

) Valve, Water

) Tube, Connector

) Tee, Plastic

) Plug, Flushing

(003370--004014 ) Plate, Valve Mounting

(004015-) Plate, Valve Mounting

(003370--

(003370--

) Bracket, Water Valve Mounting

) Clamp, Cable

(003370--

(003370--

(003370--

(003370--

) Plug, Tube

) Tube, Spreader

) Tube, Spreader

) Tee, Plastic

(003370--

(003370--

(003370--

(003370--

(003370--

) Tube, Spreader

) Clamp, Worm Drive

) Hose, Solution

) Tee, Plastic

) Clamp, Hose

(003370-) Hose, Solution

STANDARD PARTS

00312 -- 550, 550E

1

1

2

1

1

3

1

1

1

1

1

6

2

2

1

1

1

1

1

1

1

2

1

1

1

1

Qty.

1

1

1

1

2

1

550 MM148 (9--99)

6-15

STANDARD PARTS

14

Fig. 9 -- Right Side Squeegee Assembly

22

15

10

4

8

13

12

11

7

6

20

9

2

1

5

21

3

19

4

16

17

18

6-16

550 MM148 (6--96)

∇

Y

Y

∇

Y

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

Ref.

Tennant

Part No.

75712

1 75702

2 75711

3 75501--1

4 40575

5 75757

6 32486

7 39810

75790

8 75791

9 59617

10 75788

11 75799

12 60015

13 75588

14 75592

15 87579

16 75528

17 11476

18 75740

40759

19 40758

20 40646

21 59633

22 78562

Fig. 9 -- Right Side Squeegee Assembly

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Deflector Assembly, Brush

) Retainer, Brush

) Brush

) Frame, Scrubber Head

) Label, Warning, Use Scrubber

) Latch, Door

) Washer

) Screw, Hex

) Squeegee Assembly, Right Side

) Door, Squeegee

) Flap, Containment

) Frame, Side Squeegee, R.H.

) Strip, Backup

) Blade, Squeegee

) Bracket, Bridge

) Band, Squeegee, Retaining

) Latch, Cam Lock Band

) Pin, Door Locking

) Pin, Roll

) Guard, Splash

) Chain and Hook Assembly

) Chain

) Hook, Chain

) Bearing, Thrust

) Blade, Squeegee, Urethane

STANDARD PARTS

00302 -- ALL

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

2

1

1

2

1

1

1

1

1

550 MM148 (9--99)

6-17

STANDARD PARTS

Fig. 10 -- Left Side Squeegee Assembly

2

22

1

21

20

19

3

23

6

10

9

18

17

16

12

13

15

4

5

7

8

11

24

14

6-18

550 MM148 (6--96)

∇

Y

Y

∇

Y

Y

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Fig. 10 -- Left Side Squeegee Assembly

Ref.

Tennant

Part No.

1 31634

40759

2 40758

3 40646

75713

4 75703

5 75711

6 75757

7 32486

8 39810

75795

9 75796

10 59617

11 75789

12 75799

13 60015

14 75588

15 75592

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

16 87579

17 11476

18 75528

19 75740

(003370--

(003370--

(003370--

(003370--

20 76677

21 76066

(003370--

(003370--

22 10632--19 (003370--

23 59633 (003370--

24 78562 (003370--

Description

) Strip, Cover

) Chain, Assembly, Door

) Chain

) Hook

) Deflector Assembly, Brush, L.H.

) Retainer, Brush

) Brush

) Latch, Door

) Washer

) Screw, Hex

) Squeegee Assembly, Left Side

) Door, Squeegee, L.H.

) Flap, Containment

) Frame, Side Squeegee, L.H.

) Strip, Backup

) Blade, Squeegee

) Bracket, Bridge

) Band, Squeegee, Retaining

) Latch, Cam Lock Band

) Pin, Roll

) Pin, Door Locking

) Guard, Splash

) Strip, Cover

) Label, Brush Pressure

) Grommet

) Bearing, Thrust

) Blade, Squeegee, Urethane

STANDARD PARTS

00302 -- 550, 1550

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

2

1

1

1

1

1

2

1

1

1

1

1

1

1

550 MM148 (9--99)

6-19

STANDARD PARTS

Fig. 11 -- Front Brush Drive Components Group

12

1

2

4

5

3 13

7

17

15

6

14

8

16

9

21

18

10

24

20

22

19

11

23

00320--02487 -- 550, 1550

∇

Y

Y

Y

6-20

Ref.

Tennant

Part No.

1 39274

2 51452

3 75768

4 32493

5 75769

6 75773

7 75772

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Lock, Knob, Adjusting

) Knob, Adjusting

) Isolator, Vibration

) Washer

) Bracket, Mounting

) Spring

) Sleeve

8 06573

9 75520

10 76667

11 51938

12 31605

13 17980

14 76568

15 75600

(003370--

(003370--

(003370--

(003370--

76218

16 42499

75761

17 75786

(003370--

(003370--

(003370--

(003370--

18 00500--20 (003370--

) Link, Brush Lift

) Pin, Clevis

) Arm, Brush Drive

) Plug, Plastic

(003370--005528 ) Fitting, Straight

(003370--005528 ) Fitting, Elbow

(003370--

(003370--

) Plug, Brush Drive

) Shim, Bracket, 0.12” (3 mm)

) Shim, Bracket, 0.06” (1.5 mm)

) Bracket, Bearing, L.H.

) Shaft Assembly, Brush

) Shaft, Brush

) Key, Woodruff

19 75780

20 75760

21 42126

22 51448

23 27792

23 61489

24 47518

(003370--

(003370--

(003370--

(003370--

) Hub, Brush

) Channel, Bearing Cover

) Flange, Bearing

) Bearing

(003370--005025 ) Motor, Hydraulic (Replaced by 61489) (See Breakdowns)

(005026-) Motor, Hydraulic (See Breakdowns)

(005529-) Fitting, Straight

550 MM148 (9--99)

1

3

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

2

2

1

1

1

1

STANDARD PARTS

2

10

18

Fig. 12 -- Front Brush Idler Assembly

17

15

16

14

13

12

11

16

5

4

3

6

8

7

9

19

∇

Y

Y

∇

Y

Y

Y

Y

Y

Y

∇

YY

Y

Y

Y

Ref.

Tennant

Part No.

1 51938

75761

2 75781

3 51317

4 22297

5 42126

6 51448

7 75600

76218

8 42498

9 75760

75656

10 40390

11 51564

12 51046

13 41032

14 40076

15 40999A

16 02984

17 75657

18 06418

36328

19 25195

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(004129--

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Plug, Plastic


) Hub, Brush

) Pin, Roll

) Clamp, Worm Drive

) Flange, Bearing

) Bearing

) Shim, Bearing Bracket, 0.12” (3 mm)

) Shim, Bearing Bracket, 0.06” (1.5 mm)

) Bracket, Bearing, R.H.

) Channel, Bearing Cover

) Idler Assembly, Front Scrub Brush

) Cover, Grease Fitting

) Washer

) Ring, Retaining

) Bearing

) Shield, Bearing

) Plug, Brush Idler

) Screw, Socket

) Arm, Front Brush Idler

) Fitting, Grease

) Washer, Belleville

) Deflector

00320 -- ALL

1

2

1

1

1

1

1

1

1

1

1

1

2

1

1

1

Qty.

1

1

1

1

1

3

1

550 MM148 (9--99)

6-21

STANDARD PARTS

1

Fig. 13 -- Rear Brush Idler Assembly

17

11

15

16

2

3

4

6

5

6

12

14

7

8

9 10

∇

Y

Y

Y

Y

Y

∇

YY

Y

Y

Y

Y

Y

∇

Y

Y

Ref.

Tennant

Part No.

75654

1 40390

2 06418

3 75631

4 75655

5 40999A

6 02984

7 40076

8 41032

9 51046

10 51564

36328

75761

11 75781

12 51317

13 42639

14 51448

15 22297

16 51449

17 51938

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Idler Assembly, Rear Brush

) Cover, Grease Fitting

) Fitting, Grease

) Slide, R.H.

) Arm, Rear Brush Idler

) Plug, Brush Idler

) Screw, Socket

) Shield, Bearing

) Bearing

) Ring, Retaining

) Washer



) Hub, Brush

) Pin, Roll

) Bracket, Bearing

) Bearing

) Clamp, Worm Drive

) Flange, Bearing

) Plug, Plastic

13

00320 -- ALL

Qty.

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

6-22

550 MM148 (9--99)

Fig. 14 -- Rear Brush Drive Components Group

1

2

STANDARD PARTS

18

4

5

3

4

17

9

13

14

6

7

8

11

10

11

15

16

12

20

21

23

22

19

00320--02487 -- 550, 1550

∇

Y

Y

Y

Ref.

Tennant

Part No.

1 39274

2 51452

3 75768

4 75772

5 32493

6 75774

7 06573

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Lock, Knob Adjusting

) Knob, Brush Adjusting


) Spacer, Isolator

) Washer

) Spring

) Link, Brush Lift

8 75520

75761

(003370--

(003370--

9 75786 (003370--

10 00500--20 (003370--

11 75780

12 51448

13 42639

14 51449

(003370--

(003370--

(003370--

(003370--

15 76665

16 51938

17 17980

18 31605

) Pin, Clevis


) Shaft, Brush

) Key, Woodruff

) Hub, Brush Drive

) Bearing

) Bracket, Bearing Mount

) Flange, Bearing

(003370--

(003370--

) Arm, Brush Drive

) Plug, Plastic

(003370--005528 ) Fitting, Elbow


19 27792

19 61489

20 76568

21 75706

22 54194

23 47518

(003370--005025 ) Motor, Hydraulic (Replaced by 61489) (See Breakdowns)


(003370--

(003370--

) Plug, Brush Drive

) Slide, L.H.

(005529--

(005529--

) Fitting, Elbow

) Fitting, Straight

550 MM148 (9--99)

1

2

1

1

1

1

1

1

2

2

1

1

1

1

2

1

Qty.

1

1

1

1

1

1

1

1

2

6-23

STANDARD PARTS

Fig. 15 -- Steering Column Group

6

4

5

3

2

1

11

7

18

13

12

9

15

8

10

14

16

17

6-24

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

14700

1 47010--7

2 47010--6

3 47010--2

4 47010--3

5 47010--1

6 47010--4

7 14700--4

8 14700--1

9 14700--2

10 14700--3

11 17269

12 57676

13 52388

14 44310

15 10829

16 57982

16 74176

17 56690

18 56820

Fig. 15 -- Steering Column Group

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Horn Button Assembly

) Cover, Horn Button

) Button, Horn

) Cup, Contact

) Spring

) Cap, Contact

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Screw, Horn Button, Wood

) Plate

) Ferrule, Insulation

) Spring

) Washer

) Wheel, Steering

) Nut

) Column, Steering

(003370--

(003370--

) Sleeve

) Screw, Socket

(003370--005268 ) Control, Steering (See Breakdowns)

(005269-) Control, Steering (See Breakdowns)

(003370--

(003370--

) Fitting, Straight

) Fitting, Elbow

STANDARD PARTS

01067 -- 550, 1550

1

1

1

1

1

1

3

1

1

1

2

2

Qty.

1

1

1

1

1

1

2

2

550 MM148 (9--99)

6-25

STANDARD PARTS

Fig. 16 -- Front Wheel Assembly

1

2

4

3

5

8

6

7

∇

Y

Y

Y

∇

Y

Y

Y

6-26

Ref.

Tennant

Part No.

03967

1 78189

2 75365

3 78187

4 24339

48911

5 78189

6 75365

7 48910

8 24339

Machine

Serial Number Description

(003370--004506 ) Tire & Wheel Assembly (Replaced by 48911)

(003370--004506 ) Rim, Tire

(003370--004506 ) Valve, Tire, Air

(003370--004506 ) Tire (Replaced by 48910)

(003370--004506 ) Nut, Wheel

(004507--

(004507--

) Tire & Wheel Assembly

) Rim, Tire

(004507--

(004507--

) Valve, Tire, Air

) Tire

(004507-) Nut, Wheel

00311 -- 550

Qty.

2

1

1

1

12

2

1

1

1

12

550 MM148 (9--99)

Front Wheel

Drive Motor

2

8

Fig. 17 -- Front Wheel Drive Group

1

Hydraulic

Service Brake

3

STANDARD PARTS

5

4

9

6

7

Mechanical

Parking Brake

∇

Y

Ref.

Tennant

Part No.

1 61649

2 78191

3 78190

4 76649

5 32126

6 08329

7 76539

8 04210

9 04048

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Bracket, Brake

) Plate, Motor Mounting

) Disk, Brake

) Hub Assembly

) Stud

) Pin, Cotter

) Bracket, Brake

) Shim, 20 Ga.

) Shim, 16 Ga.

09798 -- 550

Qty.

2

2

2

2

6

2

2

4

4

550 MM148 (9--99)

6-27

STANDARD PARTS

1

13

2

10

16

12

11

Fig. 18 -- Parking Brake Group

3

4

15

6

5

14

8

7

7

6

7

9

13

11

12

15

16

14

10

∇

Y

Ref.

Tennant

Part No.

1 51545

2 51562

3 76816

4 76903

5 76904

6 25014

7 10120

8 40354

9 32477

10 75368

SK2223

11 75369

12 09088

13 61258

14 50304

15 75535

16 61639

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Lever, Parking

) Sleeve, Brake Lever

) Spacer, Brake

) Rod, Adjustment

) Angle, Brake Adjustment

) Nut, Adjustment

) Pin, Clevis

) Strip

) Cable Assembly, Brake, Separate Spring

) Brake, Mechanical

) Repair Kit, Brake Pad

) Clevis, Brake Cable

) Pin, Clevis

) Bracket, Brake Cable

) Spring, Brake Cable

) Arm, Brake

) Spacer, Brake Arm

6-28

06953 -- 550

2

3

1

1

Qty.

1

2

1

2

1

1

2

2

2

2

2

2

2

550 MM148 (9--99)

Fig. 19 -- Brakes Group

STANDARD PARTS

∇

Y

∇

Y

Ref.

Tennant

Part No.

1 51109

2 75249

3 26315

4 78080

5 26663

6 14331

7 14330

8 52163

9 50461

SK2137

10 48126

11 53078

12 76058

13 75285

SK2222

14 76087

15 53079

16 42239

17 76059

18 46236

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Pad, Brake

) Pedal, Brake

) Pin, Roll

) Rod, Brake

) Bearing, Flange

) Pin, Clevis

) Clevis, Adjustable

) Rod, Push, Brake

) Master Cylinder, Brake

) Repair Kit, Master Cylinder

) Plug

) Elbow

) Tube, Brake Line

) Brake Assembly, Hydraulic

) Repair Kit, Brake

) Plug

) Tee

) Tube Assembly, R.H.

) Tube Assembly, L.H.

) Clamp, Cable

550 MM148 (9--99)

00105 -- 550

1

2

1

1

1

1

1

1

1

1

1

3

1

Qty.

1

1

1

1

1

1

3

6-29

STANDARD PARTS

30

30

Fig. 20 -- Engine Group, F163

∇

Y

Y

Y

Y

Y

Y

Y

48

1

2

5

7

6

11

10

12

4

3 8

14

28

22

8

9

16

13

12

46

15

25

13

21

8 17

20

8

18 47

19

23

24

26

49

27

32

39

29

38

51

31

24

37

36

51

43

23

Hydraulic

Pump

29

35

50

42

41

40

45

23

24

34

33

44

6-30

Ref.

Tennant

Part No.

52925

1 51693

2 52814

3 51692

4 51689

5 20021

6 51690

7 26565

8 47744

9 76580

Machine


(003370--003933 ) Control Assembly, Throttle

(003370--003933 ) Spring, Throttle

(003370--003933 ) Plate, Throttle

(003370--003933 ) Pin, Throttle Pivot

(003370--003933 ) Bracket, Throttle

(003370--003933 ) Pin, Roll

(003370--003933 ) Lever, Throttle

(003370--003933 ) Knob

(003370--003933 ) Ball Joint

(003370--003933 ) Rod, Throttle Control

00106 -- 550

1

1

1

1

Qty.

1

1

1

1

6

1

550 MM148 (9--99)

∇

Y

∇

Y

Y

Y

Ref.

Tennant

Part No.

10 76800

11 76581

12 52508

13 52504

14 76579A

15 52830

16 76564

17 47743

18 76560

19 75400

20 75404

21 76544

22 23999--8

23 51564

24 51176

25 78068

26 76291

27 76292

28 76290

29 43844

30 40678--1

31 76588

32 75499A

33 47579

34 75420A

35 78146

36 78126

37 78032

38 76602

39 06507

40 76874A

41 76607

42 76873--1

43 62515

44 32552

45 76601

46 29832--7

47 78170

48 78005--2

49 75486A

50 75498A

51 40678--1

STANDARD PARTS

Fig. 20 -- Engine Group, F163

Machine

Serial Number

Description

(003370--003933 ) Bellcrank, Throttle


(003370--003933 ) Washer, Wavy

(003370--003933 ) Spacer, Throttle Control

(003370--003933 ) Mount, Bellcrank

(003370--003933 ) Bracket, Bellcrank

(003370--003933 ) Bellcrank, Throttle


(003370--003933 ) Cable, Choke

(003370--003933 ) Connector

(003370--003933 ) Hose

(003370--003933 ) Bracket, Engine Mounting

(003370--003933 ) Pin, Roll

(003370--003933 ) Washer, Engine Mounting

(003370--003933 ) Damper, Engine Mounting

(003370--003933 ) Coupling Assembly

(003370--003933 ) Insert, Pump Coupling

(003370--003933 ) Screw, Pump Coupling

(003370--003933 ) Plate, Pump Mounting

(003370--003933 ) Clamp, Worm Drive

(003370--003861 ) Strip, Oil Cooler Mounting

(003370--003933 ) Cooler, Engine Oil

(003370--003933 ) Strip, Oil Cooler Mounting, L.H.

(003370--003933 ) Cap, Engine Oil Drain

(003370--003933 ) Bracket, Oil Drain

(003370--003933 ) Elbow, Oil Drain

(003370--003933 ) Hose, Engine Oil Drain

(003370--003933 ) Elbow, Oil Drain


(003370--003933 ) Elbow

(003370--003933 ) Engine, Gasoline, F163 (Replaced by 60534)

(See F163 Engine Parts, Gasoline, LPG)

(003370--003933 ) Sheave, Crankshaft

(003370--003933 ) V--Belt

(003370--003933 ) Spring, Compression

(003370--003933 ) Hose, Oil Pressure Gauge


(003370--003933 ) Cable, Grounding

(003370--003933 ) Bushing, Sending Unit

(003370--003933 ) Sending Unit, Water Temperature

(003370--003933 ) Bracket, Oil Cooler Mounting

(003370--003933 ) Strip, Oil Cooler Mounting, R.H.

(003862--003933 ) Clamp

1

1

1

1

1

1

1

1

1

1

2

1

1

2

2

6

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

2

1

4

4

1

2

Qty.

1

1

4

550 MM148 (6--96)

6-31

STANDARD PARTS

4

5

1

2

6

7

3

11

8 14

13

18

Fig. 21 -- Engine Group, TM27

8

9

12

10

8

15

13

12

17

23

16

19 20

22

21

6-32

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

52925

1 51693

2 52814

3 51692

4 51689

5 20021

6 51690

7 26565

8 47744

9 10473

10 76800

11 76581

12 52508

13 52504

14 76579A

15 10470

16 10472

17 10471

18 16832

19 16495

20 16930

21 16860

22 08890

23 08889

STANDARD PARTS

04019 -- 550


Machine


(003934--004164 ) Control Assembly, Throttle

(003934--004164 ) Spring, Compression

(003934--004164 ) Plate, Throttle

(003934--004164 ) Pin, Pivot

(003934--004164 ) Bracket, Throttle

(003934--004164 ) Pin, Roll

(003934--004164 ) Lever, Throttle

(003934--004164 ) Knob

(003934--004164 ) Ball Joint

(003934--004164 ) Rod, Upper

(003934--004164 ) Bellcrank, Upper

(003934--004164 ) Rod, Upper

(003934--004164 ) Washer, Wavy Spring

(003934--004164 ) Spacer, Throttle Control

(003934--004164 ) Bracket, Throttle Linkage

(003934--004164 ) Bellcrank

(003934--004164 ) Bracket, Bellcrank

(003934--004164 ) Rod, Throttle

(003934-- xxxxxx ) Shield, Starter

(003934--004437 ) Sheave

(003934--004437 ) Screw, Hex, M10

(003934--004260 ) Engine, Gasoline, TM27, (Replaced by 31935)

(See TM27 Engine Parts, Gasoline, LPG)

(003934-- xxxxxx ) Guard, Alternator

(003934-- xxxxxx ) Wire, Jumper

1

1

1

1

2

1

1

4

1

1

1

3

1

1

1

1

1

1

1

Qty.

1

1

1

1

5

550 MM148 (9--99)

6-33

STANDARD PARTS


12

1

2

4

20

24

5

∇

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

52049

1 51693

2 51691

3 51692

4 51689

5 20021

6 51690

7 26565

8 14601

9 69494

10 25218

11 25217

12 14601

13 76560

14 16490

15 76602

8

16

6

17

7

3

22

20

9

45

18

10

11

18

21

19

Machine

Serial Number

(004165--

(004165--

(004165--

(004165--

(004165--

(004165--

(004165--

(004165--

(004165--

(004165--

(004165--

(004165--

(003934--

(003934--

(003934--

(003934--

23

14

17

42

13

15

25

18

30

27

28

40

38

29

33

32

34

37

31

41

18

17

26

50

48

35

39

43

51

44

36

17

14

49

47

46

Description

) Control Assembly, Throttle

) Spring, Compression

) Plate, Throttle

) Pin, Pivot

) Bracket, Throttle

) Pin, Roll

) Lever, Throttle

) Knob

) Ball Joint

) Cable Assembly, Push--Pull

) Angle, Cable

) Bracket, Throttle

) Ball Joint

) Cable, Choke

) Bracket, Engine Mounting

) Bracket, Mounting Engine

06190 -- 550, 1550

2

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

6-34

550 MM148 (9--99)

∇

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

16 76544

17 51176

18 51564

19 76290

20 23999--8

21 78068

22 76291

23 41358

24 25180

25 06507

26 32552

27 78005--2

28 78170

29 34805

30 25650

31 39284

32 41342

33 41186

34 34194

35 34833

36 34877

37 08892

38 03233

61515

61516

01844

61517

39 00500--5

40 34065

41 08891

42 31935

42 61696

42 65947

43 36417

44 57311

45 29832--7

46 49934

47 76762

48 57075

49 40625

50 82829

51 11979

STANDARD PARTS


Machine

Serial Number

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

( xxxxxx--

(003934--

(003934--

(003934--

(003934--

(003934--

(004438--

Description

) Bracket, Mounting Engine

) Dampner, Engine

) Washer

) Plate, Pump Mounting

) Pin, Roll

) Coupling Assembly, Drive

) Insert, Drive

) Screw, Socket, M10

) Shield, Starter

) Fitting, Elbow

) Hose

) Sending Unit, Temperature

) Fitting, Straight

) Solenoid, Anti--Runon

) Sheave

(004438--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003944--

(003934--

(003934--

(003934--

) Screw, Hex, M10

) Screw, Hex, M8


) V--Belt

) Pulley, Alternator

) Screw, Hex, M10

) Sleeve

) Alternator

) Diode and Rectifier Assembly

) Brush Assembly

) Bearing, Ball

) Regulator, Voltage

) Key, Woodruff

(003934--

(003934--

) Boot, Electric

) Sleeve

(004261--004878 ) Engine, Gasoline, TM27 (Replaced by 61696)


(004879--005070 ) Engine, Gasoline, TM27 (Replaced by 65947)


(005071--

(003934--

) Engine, Gasoline, TM27


) Sleeve

(003934--

(003934--

(004879--

(004879--

(004879--

(004879--

(004879--

(005497--

) Bushing

) Cable, Grounding

) Fitting, Elbow

) Hose

) Fitting, Elbow

) Fitting, Cap

) Clamp, Hose Support

) Fitting, Straight, Brass

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

1

2

1

1

1

1

1

1

6

1

1

1

1

2

1

1

1

1

Qty.

1

4

4

550 MM148 (6--96)

6-35

STANDARD PARTS

Fig. 23 -- Muffler Group

1

11

3

2

6

7

9

4

3

5

6-36

Ref.

Tennant

Part No.

1 52781

1 34908

2 76830

2 16496

3 05880

4 21726

5 24012--1

6 30173

7 54274

8 76831

9 12959

10 54274

11 49024

Machine


(003370--003933 ) Gasket, Tail Pipe

(003934-) Gasket, Tail Pipe

(003370--003933 ) Tube, Exhaust

(003934--

(003370--

(003370--

(003370--

) Tube, Exhaust

) Clamp, Muffler

) Muffler

) Clamp, Muffler

(003370--004224 ) Bracket Replacement Kit, Mounting

(003370--004224 ) Isolator, Vibration

(003370--

(004225--

) Pipe, Tail

) Bracket, Exhaust Mounting

(004225--

(003370--


) Bracket, Exhaust Support

10

5

8

09881 -- 550, NA

1

2

1

2

Qty.

1

1

1

1

1

1

1

2

1

550 MM148 (9--99)

Fig. 24 -- Radiator Group

9

10

13

11

STANDARD PARTS

17

15

16

4

2

3

5

7

8

7

18

3

6

7

19

1

3

∇

Y

Ref.

Tennant

Part No.

1 52785--1

1 25653

2 375585

3 50967

4 50817

5 68962

6 76841

6 16501

6 25179

7 11531

8 10323

8 16820

9 61611

10 51321--3

Machine

Serial Number

(003370--004437 ) Spacer, Fan

(004438--

(003370--

(003370--

(003370--

(003370--

(003934--

(003370--

(003370--

11 75486A (003934--

12 76596A--1 (003370--

13 76596A

14 46481

(003370--

(003370--

15 31592

16 42260

17 78144B

18 39279

19 51305

(003370--

(003370--

(003370--

(003934--

(003934--

Description

) Spacer, Fan

) Fan

) Plugbutton

) Shroud, Fan

(003370-) Label, Engine Fan

(003370--003933 ) Hose, Radiator

(003934--004437 ) Hose, Radiator

(004438-) Hose, Radiator

) Clamp, Worm Drive

(003370--003933 ) Hose, Radiator

) Hose, Radiator

) Radiator

) Cap, Radiator

) Bracket, Radiator

) Strip, Mounting

) Strip, Mounting

) Fitting, Elbow

) Cooler, Hydraulic

) Fitting, Straight

) Tube Assembly, Hydraulic

) Screw, Hex, M8

) Cock, Drain

550 MM148 (9--99)

12

14

00762 -- 550, NA

Qty.

1

1

1

1

1

4

1

1

1

1

1

4

1

1

1

4

1

1

1

1

1

1

1

6-37

STANDARD PARTS

1

11

Fig. 25 -- Air Cleaner Group

7

6

5

3

8

3 4

8

9

2

10

1

3

4

∇

Y

Ref.

Tennant

Part No.

1 52450

2 76827

58120

3 22297

4 76825

5 76833

6 51560--5

7 51658--5

8 54333

9 47826

10 76332

11 52580

Machine


(003370--003933 ) Clamp, Mounting

(003370--003933 ) Air Cleaner

(003370--003933 ) Element, Air Filter


(003370--003933 ) Elbow, Carburetor

(003370--003933 ) Tube, Air Cleaner

(003370--003933 ) Adapter, Filter, 1/8NPT

(003370--003933 ) Indicator, Filter Service


(003370--003933 ) Hose, Rubber

(003370--003933 ) Brace, Rear Shroud

(003370--003933 ) Elbow, Carburetor

6-38

06183 -- 550

1

1

6

2

Qty.

2

1

1

1

1

1

2

1

550 MM148 (9--99)

12

5

4

2

STANDARD PARTS

Fig. 26 -- Air Cleaner Group

3

1

6

7

8

9

10

6

15

6

17

15

14

13

16

12 6

11

∇

Y

Ref.

Tennant

Part No.

1 26509

2 24924

3 34996

4 34997

5 16738

6 22297

7 15543

8 51658--5

9 51560--5

10 09725

11 76825

12 51560--3

13 76827

58120

14 47826

15 54333

16 76332

17 10509

550 MM148 (9--99)

Machine

Serial Number

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

Description

) Nut, Wing

) Washer, Nylon

) Stud

) Elbow, Carburetor

) Gasket, Carburetor Air Horn

) Clamp, Worm Drive

) Coupling, Air Cleaner Tube

) Indicator, Filter Service

) Adapter, Filter, 1/8NPT

) Tube, Air Cleaner

) Elbow, Carburetor

) Clamp, Mounting

) Air Cleaner

) Element, Air Filter

) Hose, Rubber

) Clamp, Worm Drive

) Brace, Rear Shroud

) Elbow, Air Cleaner

00107 -- 550, 1550

2

1

1

1

2

1

1

1

1

6-39

6

1

1

1

Qty.

1

1

1

1

1

STANDARD PARTS

9

10

8

Fig. 27 -- Fuel Tank Group

1

3

5

11

2

4

5

7

6

12

13

14

15

16

13

6-40

550 MM148 (6--96)

∇

Y

Ref.

Tennant

Part No.

1 16560

1 03977

2 48267

3 07875

4 14131

5 16559

5 04020

6 47566

7 04601

8 40585

9 61279

10 15555--1

11 19048

12 61686

13 54333

14 61683

15 82829

16 61687

Fig. 27 -- Fuel Tank Group

Machine


(003370--003618 ) Tank, Fuel

(003619--

(003370--

) Tank, Fuel

) Cap, Fuel Tank

(003370--

(003370--

) Sending Unit, Fuel Tank

) Gasket

(003370--003618 ) Clamp, Fuel Tank

(003619-) Clamp, Fuel Tank

(003370--

(003370--

) Connector

) Strainer, Fuel

(003370--004773 ) Connector

(003370--004773 ) Fuel Line Replacement Kit

(003370--004773 ) Elbow

(003370-) Label, Gasoline Only

(004774--

(004774--

(004774--

(004774--

(004774--

) Fitting, Straight

) Clamp, Worm Drive

) Hose, Fuel Line

) Clamp, Cable

) Fitting, Elbow

STANDARD PARTS

00763 -- 550

1

1

1

2

1

1

1

1

1

2

2

1

1

Qty.

1

1

1

1

1

550 MM148 (9--99)

6-41

STANDARD PARTS

Fig. 28 -- Battery Group

2

9

1

8

1

4

9

6-42

10

5

Ref.

Tennant

Part No.

1 39272

2 16936

3 10143

4 13015--1

5 76313

5 48899

6 29831--6

7 11893

8 13016

9 13015

10 76736

Machine

Serial Number

(003370--

Description

) Nut, Wing

(003370-- xxxxxx ) Bracket, Battery

(003370-) Battery, 540 CCA

(003370-- xxxxxx ) Bolt, Hold Down

(003370--004437 ) Cable, Positive Battery

(004438--

(003370--

(xxxxxx--

(xxxxxx--

(xxxxxx--

(003370--

) Cable, Positive Battery

) Cable, Negative Battery

) Eyebolt

) Bracket, Battery, L

) Bolt, Hold Down

) Clamp, Cable

3

6

7

02376 -- 550

2

1

1

1

2

1

Qty.

2

1

1

1

1

550 MM148 (9--99)

VOIR RESER

3PSI

ER

N

AIN

IO

STR

SUCT

R

PEL

MOTO

PRO

3

IN 19.0

CH SWIT

FLOW

R

PEL

MOTO

PRO

3

IN 19.0

PM 2400R

CV5

.

B

U.IN

PMP1

2.48C

PMP1

RV na

.

A

U.IN

SI

PMP1

.84C

275P

V2

V3

.T

.T

IA

IA

.028D

.028D

TV1

CV4

PEL

PUMP

PRO

CK11

CK12

RV7

RV6

M GP 16.0

M GP 2.1

Y ESSOR

PUMP

ACC

PSI

1500

R FILTE M GP 4.0

ER COOL

PSI

2100

OUT

VE VAL SH BRU

B

A

IN

R

RUSH TB

MOTO

ON FR

3

IN 9.9

3

IN

R

SH

9.9

BRU

MOTO

REAR

ROL

E

CONT

VALV

IN MA

PSI

1200

IN

G IN

ER

STEER

POW

G

NDER

IN

T LIF

NDER

EEGEE

CYLI

SQU

CYLI

STEER

3

IN 6.2

OUT

T

NDER

LIF

CYLI

HEAD

STANDARD PARTS

Brush

Motor

2

Fig. 32 -- Hydraulic Hoses Group

1

2

4

Rear Squeegee and

Head Lift Valve

3

1

6

Hydraulic

Reservoir

Brush

Valve

18

12

Filter

L.H. Drive

Motor

Flow

Switch

2

7

14

10

24

9

8

11

15

Filter

13

5

17

16

19

22

16

23

Oil Cooler

21

19

20

Power

Steering

Head Lift

Cylinder

Pump

R.H. Drive

Motor

Steering

Cylinder

6-46

23

Squeegee Lift

Cylinder

550 MM148 (6--96)

Ref.

Tennant

Part No.

1 82832

2 31606

3 31672

4 02469

5 02468

6 31597

7 31598

8 57964

9 31612

10 31600

11 31596

12 82835

13 31603

14 57971

15 34355

16 31608

17 51748

18 31616

19 31565

20 31602

21 31610

22 31611

23 31570

24 31601


Machine

Serial Number

Description

(003370--004437 ) Sleeve, Hose

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Sleeve, Hose

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

(003370--004437 ) Hose, Hydraulic

STANDARD PARTS

02411 -- 550

1

1

1

1

1

1

1

1

1

1

1

2

Qty.

2

3

1

1

1

1

1

1

2

1

2

1

550 MM148 (9--99)

6-47

STANDARD PARTS

Brush

Motor

7

6

1

Hydraulic

Reservoir

Brush

Valve

18

12

Filter

L.H. Drive

Motor

2

2


1

2

Rear Squeegee and

Head Lift Valve

3

9

8

11

4

R P

L T

19

Power

Steering

Head Lift

Cylinder

10

B A

IN

OUT

14

13

Filter

5

17

15

Pump

R.H. Drive

Motor

22

20

Flow

Switch

23

Oil Cooler

16

21

23

Steering

Cylinder

6-48

Squeegee Lift

Cylinder

550 MM148 (6--96)

Ref.

Tennant

Part No.

1 82832

2 31606

3 31672

4 02469

5 02468

6 31597

7 31598

8 57964

9 31612

10 31600

11 31597

12 82835

13 31603

14 55705

15 34422

16 31608

17 34387

18 34351

19 31565

20 31602

21 31610

22 31611

23 31570

24 34420


Machine

Serial Number

Description

(004438--005268 ) Sleeve, Hose

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Sleeve, Hose

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

(004438--005268 ) Hose, Hydraulic

STANDARD PARTS

06189 -- 550

1

1

1

1

1

1

1

1

1

1

1

2

Qty.

2

3

1

1

1

1

1

1

2

1

2

1

550 MM148 (9--99)

6-49

STANDARD PARTS

Brush

Motor


2

1 Rear Squeegee and

Head Lift Valve

3

R P

L T

11

4

1

6

Hydraulic

Reservoir

7

Brush

Valve

18

12

14

Pump

13

L.H. Drive

Motor

22

2

IN

OUT

10

9

Filter

SW

FLOW

FREE

5

20

Flow

Switch

16

21

8

17

Power

Steering

15

19

Head Lift

Cylinder

R.H. Drive

Motor

Steering

Cylinder

Oil Cooler

23

6-50

Squeegee Lift

Cylinder

550 MM148 (6--96)

Ref.

Tennant

Part No.

1 82832

2 79079

3 31672

4 02683

5 79106

6 59560

7 31598

8 57964

9 79104

10 31600

11 31597

12 57568

12 13113

13 31603

14 55775

15 82835

16 79105

17 79107

18 34351

19 31565

20 31602

21 31610

22 31611

23 31570


Machine

Serial Number

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

Description

) Sleeve, Hose

) Hose, Hydraulic

) Sleeve, Hose

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

(005269--

(005269--

(005269--

(005269--

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

(005269-) Hose, Hydraulic

(005269--005349 ) Hose, Hydraulic

(005350--

(005269--

) Hose, Hydraulic

) Hose, Hydraulic

(005269--

(005269--

(005269--

(005269--

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

) Hose, Hydraulic

STANDARD PARTS

10146 -- 550

1

1

1

1

1

1

1

1

2

1

1

1

Qty.

2

3

1

1

1

1

1

1

1

2

1

2

550 MM148 (9--99)

6-51

STANDARD PARTS

Fig. 35 -- Hydraulic Propelling Motors Group

6-52

Ref.

Tennant

Part No.

1 48663

1 74162

1 22604

2 46481

3 55586

4 42260

5 35033

6 40514

7 67832

8 31556

9 50960

10 35586

11 47752

12 02543

13 10632--1

09875 -- 550, 1550

Machine


(003370--005214 ) Motor, Hydraulic (See Breakdowns) (Replaced by 378710)

(005215--005724 ) Motor, Hydraulic (See Breakdowns) (Replaced by 378710)


(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Fitting, Elbow

) Fitting, Straight

) Fitting, Straight

) Fitting, Elbow

) Fitting, Tee

) Fitting, Straight

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Switch, Flow (See Breakdowns)

) Fitting, Straight

) Fitting, Tee

) Fitting, Straight

) Guard, Flow Switch

) Grommet

1

1

1

1

1

1

3

2

2

1

Qty.

2

2

2

2

1

550 MM148 (9--99)

12

2

Fig. 36 -- Hydraulic Reservoir Group

STANDARD PARTS

7

6

1

5

16

17

8

10

11

9

15

3

14

4

13

∇

Y

Y

∇

Y

Ref.

Tennant

Part No.

1 31557

2 31559

3 40362

4 31613

5 31589

6 31595

7 42140

8 46481

9 56820

10 44869

11 31599

12 82661

13 58858

14 42260

15 07934

16 55586

17 62390

550 MM148 (9--99)

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Reservoir Assembly, Hydraulic

) Breather, Filler

) Fitting, Plug

(003370-) Strainer, Suction


(003370--004437 ) Flange, Split

(003370--004437 ) Seal, O--Ring

(003370--005268 ) Fitting, Elbow

(003370-) Fitting, Elbow


(003370--005268 ) Fitting, Tee

(003370-) Isolator, Vibration

(004438--

(005269--

) Fitting, Straight

) Fitting, Straight

(005269--005349 ) Fitting, Elbow, 45_



09876 -- 550

1

1

1

4

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

1

6-53

STANDARD PARTS

Fig. 37 -- Hydraulic Control Valves Group

1

8

6-54

Ref.

Tennant

Part No.

1 31632

2 26565

3 62234

4 32759

5 14605

6 32761

7 47498

8 44868

9 31575

10 56690

11 47504

12 55685

13 16456

14 47638

15 42215

16 56827

17 77099

10

11

9

14

13

11

12

10

15

6

7

2

3

4

5

17

16

7

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Bracket, Control Valves

) Knob

) Rod and Link

) Link, Hook

) Pin, Clevis

) Valve, Hydraulic (See Breakdowns)

) Fitting, Elbow

(003370--005268 ) Fitting, Elbow

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(005269--

(005269--

(005269--

) Valve, Hydraulic (See Breakdowns)

) Fitting, Straight

) Fitting, Elbow

) Fitting, Straight

) Fitting, Restrictor

) Fitting, Elbow

) Fitting, Tee

) Fitting, Elbow


02371 -- 550, 1550

1

2

1

1

Qty.

1

1

1

2

2

2

1

2

1

1

1

1

1

550 MM148 (9--99)

Fig. 38 -- Hydraulic Pump Group

7

STANDARD PARTS

4

5

7

2

3

6

9

8

9

10

11

1

∇

Y

Ref.

Tennant

Part No.

1 02555

2 02545

3 56820

4 55685

5 47915

6 47512

7 31595

8 42140

9 42260

10 07934

11 02554

Machine

Serial Number

Description

(003370--004437 ) Fitting, Elbow


(003370--004437 ) Fitting, Elbow


(003370--004437 ) Pump, Hydraulic (See Breakdowns)

(003370--004437 ) Fitting, Elbow

(003370--004437 ) Flange, Split

(003370--004437 ) Seal, O--Ring


(003370--004437 ) Fitting, Elbow, 45_


02389 -- 550

Qty.

1

1

3

1

1

2

1

1

1

1

1

550 MM148 (9--99)

6-55

STANDARD PARTS


3

5

1

2

6

4

9

13

7

8

14

12

6-56

Ref.

Tennant

Part No.

1 40755

2 55685

3 46481

4 07934

5 58858

6 34310

7 48880

8 47498

9 47508

10 42260

11 07934

12 47512

13 47504

14 65145--1

Machine


(004438--005268 ) Fitting, Tee


(004438--005268 ) Fitting, Elbow

(004438--005268 ) Fitting, Elbow, 45_


(004438--005268 ) Pump, Hydrualic (See Breakdowns)

(004438--005268 ) Pump, Hydrualic (See Breakdowns)

(004438--005268 ) Fitting, Elbow



(004438--005268 ) Fitting, Elbow, 45_

(004438--005268 ) Fitting, Elbow

(004438--005268 ) Fitting, Elbow

(004438--005268 ) Seal, O--Ring

10

11

06019 -- 550, 1550

1

1

1

1

Qty.

1

1

1

1

1

1

1

1

1

1

550 MM148 (9--99)

11

10

9

7


STANDARD PARTS

1

2

12

5

8

4

6

4

13

3

Ref.

Tennant

Part No.

1 58858

2 46481

3 74163

4 67310

5 47498

6 47512

7 47504

8 47508

9 35033

10 40514

11 52911

12 79078

13 65145--1

Machine

Serial Number

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

Description

) Fitting, Straight

) Fitting, Elbow

) Pump, Hydrualic (See Breakdowns)

) Fitting, Straight

) Fitting, Elbow

) Fitting, Elbow

) Fitting, Elbow

) Fitting, Elbow

) Fitting, Elbow

) Fitting, Tee

) Fitting, Elbow

) Pump, Hydrualic

) Seal, O--Ring

550 MM148 (9--99)

10144 -- 550, 1550

1

1

2

1

Qty.

1

1

1

1

1

1

1

1

1

6-57

STANDARD PARTS

1

2

Fig. 41 -- Hydraulic Filters Group

8

3

4

5

6

7

7

3

∇

Y

Ref.

Tennant

Part No.

1 44868

2 47519

3 55619

55740

4 31572

5 42215

6 47504

7 46481

8 31593

Machine

Serial Number

Description

(003370--005268 ) Fitting, Elbow


(003370--005268 ) Filter Assembly, Hydraulic

(003370--005268 ) Element, Filter


(003370--005268 ) Fitting, Tee

(003370--005268 ) Fitting, Elbow

(003370--005268 ) Fitting, Elbow

(003370--005268 ) Bracket, Filters Mounting

02382 -- 550, 1550

Qty.

1

1

2

1

1

1

1

2

1

6-58

550 MM148 (9--99)

4

Fig. 42 -- Hydraulic Filters Group

5

STANDARD PARTS

1

2

4

3

∇

Y

Ref.

Tennant

Part No.

1 10664

2 65221

3 40514

4 46481

5 79075

Machine

Serial Number

(005269--

(005269--

(005269--

(005269--

(005269--

Description

) Filter Assembly, Hydraulic

) Element, Filter

) Fitting, Tee

) Fitting, Elbow

) Bracket, Filters Mounting

10149 -- 550, 1550

Qty.

1

1

1

2

1

550 MM148 (9--99)

6-59

STANDARD PARTS

Fig. 43 -- Hydraulic Tow Bypass Group

5

8

6

4

7

5

2

4

8

1

Ref.

Tennant

Part No.

1 48108A

2 56821

3 40362

4 57196

5 78143

6 62389

7 40514

8 35033

9 26565

10 36829

Machine

Serial Number

Description

(005101--005268 ) Valve, Hydraulic (See Breakdowns)

(005101--005268 ) Fitting, Elbow

(005101--005268 ) Fitting, Plug

(005101--005268 ) Hose, Hydraulic


(005101--005268 ) Fitting, Tee

(005101--005268 ) Fitting, Tee

(005101--005268 ) Fitting, Elbow

(005101--005268 ) Knob

(005101--005268 ) Stud

10

9

2

3

09752 -- 550, 1550

1

2

2

1

1

1

Qty.

1

2

1

2

6-60

550 MM148 (9--99)

14

4

1

3

5

7

8

6

2

STANDARD PARTS

Fig. 44 -- Directional Pedal Group

12

12

11

13

4

15

9

8

7

6

4

5

10

Ref.

Tennant

Part No.

1 42240

2 06474A

3 76823

4 51531

5 22134

6 52789

7 22290

8 47585

9 76821

10 76822

11 54127

12 49681

13 42897

14 63282

15 39322

Machine

Serial Number

Description

(003370--004437 ) Pedal, Foot Speed

(003370--004437 ) Pin, Clevis

(003370--004437 ) Stud

(003370--004437 ) Ball Joint, Lower

(003370--004437 ) Pin, Roll

(003370--004437 ) Link, Directional Control

(003370--004437 ) Spring

(003370--004437 ) Bearing, Flange

(003370--004437 ) Shaft, Control

(003370--004437 ) Link, Control

(003370--004437 ) Angle, Spring Mounting

(003370--004437 ) Spring, Pump Lever Centering

(003370--004437 ) Lever, Pump Control

(003370--004437 ) Ball Joint, Upper

(003370--004437 ) Screw, Set

Hydraulic

Pump

09950 -- 550

1

1

1

4

1

1

1

2

2

Qty.

1

1

1

3

2

2

550 MM148 (9--99)

6-61

STANDARD PARTS


2

17

18

17

12

1

14

3

4

19

21

5

9

7

6

6 7

8

8

22

21

24

5

4

33

23

27

28

24

32

33

32

30

31

10

24

29

26

25

16

12

17

20

11

12

4

18

17

12

Hydraulic

Pump

24

13

15

6-62

550 MM148 (6--96)

19 52508

20 25659

21 46029

22 65935

23 62700

24 50493

25 65942

26 65941

27 65936

28 76390

29 41016

30 65939

31 65934

32 49681

33 65940

Ref.

Tennant

Part No.

1 42240

2 86029

3 76823

4 50493

5 22134

6 52789

7 22290

8 47585

9 76821

10 48887

11 48879

12 49681

13 62702

14 63282

15 14854

16 48897

17 50493

18 62700


Machine

Serial Number

Description

(004438--005268 ) Pedal, Foot Speed

(004438--005268 ) Nut, Nex, Thin

(004438--005268 ) Stud

(004438--005268 ) Ball Joint

(004438--005268 ) Pin, Roll

(004438--005268 ) Link, Directional Control

(004438--005268 ) Spring

(004438--005268 ) Bearing, Flange

(004438--005268 ) Shaft, Control

(004438--005268 ) Link, Control

(004438--004626 ) Angle, Spring Mounting


(004438--005268 ) Arm, Pump Control

(004438--005268 ) Ball Joint, Upper

(004438--005268 ) Roll, Pin

(004438--004626 ) Angle, Shock

(004438--004827 ) Rod, End

(004438--004827 ) Shock, Absorber

(004438--005268 ) Washer, Wavy

(004627--004827 ) Angle, Shock

(004438--005268 ) Pin, Roll

(004828--005268 ) Angle, Shock Mount

(004828--005268 ) Shock, Absorber

(004828--005268 ) Rod, End

(004828--005268 ) Rod, Shock

(004828--005268 ) Spacer

(004828--005268 ) Bellcrank

(004828--005268 ) Sleeve

(004828--005268 ) Clamp, Cable

(004828--005268 ) Strap, Adjuster

(004828--005268 ) Angle, Shock


(004828--005268 ) Spacer, Spring

STANDARD PARTS

06020 -- 550, 1550

1

1

1

4

2

1

1

1

1

1

1

1

1

8

2

1

1

1

6

1

1

2

2

2

1

1

1

Qty.

1

1

1

3

2

2

550 MM148 (9--99)

6-63

STANDARD PARTS

10

1

2

11

11

19


14

3

4

21

5

7

8

6 7

12

9

8

13

21

15

16

17

5

18

20

22

23

18

24

6-64

550 MM148 (6--96)

Ref.

Tennant

Part No.

1 42240

2 86029

3 79074

4 50493

5 22134

6 52789

7 22290

8 47585

9 79067

10 79066

11 59633

12 75371

13 79068

14 63282

15 79069

16 79070

17 79077

18 68866

19 52508

20 63292

21 46029

22 79080

23 79071

24 79073

24 79114


Machine

Serial Number

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

(005269--

Description

) Pedal, Foot Speed

) Nut, Nex, Thin

) Stud

) Ball Joint,

) Pin, Roll

) Link, Directional Control

) Spring

) Bearing, Flange

) Shaft, Control

) Bracket, Stop

) Bearing, Thrust

) Collor, Locking

) Bracket, Main

) Ball Joint, Upper

) Bracket, Mtg, Bearing

) Bracket, Cable

) Link, Direct Control

) Rod End

(005269--

(005269--

(005269--

(005269--

) Washer, Wavy

) Spring, Propel, Centering

) Pin, Roll

) Cable, Push--Pull

(005269-) Bracket, Cable & Alarm

(005269--005349 ) Lever, Pump

(005350-) Lever, Pump

STANDARD PARTS

10142 -- 550, 1550

1

1

1

1

1

1

2

3

1

2

1

1

Qty.

1

1

1

1

2

1

1

1

1

2

1

1

1

550 MM148 (9--99)

6-65

STANDARD PARTS

Fig. 47 -- Wire Harnesses Group

2

1

3

6-66

Ref.

Tennant

Part No.

1 76217

1 02515

1 25181

2 76231

2 25184

3 31651

3 25182

Machine


(003370--003373 ) Wire Harness, Main, Gasoline and LPG

(003374--004254 ) Wire Harness, Main, Gasoline and LPG

(004255-) Wire Harness, Main, Gasoline and LPG

(003370--004254 ) Wire Harness, Auto Squeegee

(004255-) Wire Harness, Auto Squeegee

(003370--004254 ) Wire Harness, Tractor, Auto Squeegee

(004255-) Wire Harness, Tractor, Auto Squeegee

00357--00806 -- 550

1

1

1

1

Qty.

1

1

1

550 MM148 (9--99)

550 MM148 (9--99)

Fig. 54 -- Electrical Schematic, Specials

STANDARD PARTS

06182 -- 550, 1550

6-73

STANDARD PARTS

1

2

3

4

Fig. 55 -- Vacuum Fan Idler Assembly

7

8

6

5

4

2

10

9

13

1

9

11

12

6-74

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

78135

1 41109

2 41046

3 40727

4 13534

5 59851

6 59874

7 00961

8 76899

9 40565

10 59865

11 59857

12 32712

13 25642

13 64899

Fig. 55 -- Vacuum Fan Idler Assembly

Machine

Serial Number

Description

(003370--004437 ) Idler, Assembly

(003370--004437 ) Nut

(003370--004437 ) Sleeve

(003370--004437 ) Ring, Retaining

(003370--004437 ) Bearing

(003370--004437 ) Housing, Idler Shaft

(003370--004437 ) Shaft, Idler

(003370--004437 ) Key, Square

(003370--004437 ) Sheave, Idler Shaft

(003370--004437 ) Screw, Shoulder

(003370--004437 ) Bolt, Eye

(003370--004437 ) Bracket, Idler Mounting

(003370--004437 ) Support, Shaft

(003370--004152 ) Replacement Kit, V--Belt

(004153--004437 ) V--Belt

STANDARD PARTS

00306 -- 550

1

1

1

1

1

1

2

1

1

Qty.

1

2

2

1

2

1

550 MM148 (9--99)

6-75

STANDARD PARTS

Fig. 56 -- Vacuum Fan Assembly

6-76

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

31614

1 10464

2 75454

3 42809

4 40496

5 16400

6 08407

7 40390

8 03839

9 00966

10 75461

11 58107

12 03922

13 41130

14 31615

15 41007

16 47745

17 42331--1

18 76882

19 25642

20 31619

21 40565

22 40840

23 75467

24 00960

25 23498

26 40870--1

27 40870--5

28 75210

29 58114

STANDARD PARTS

02374 -- 550


Machine

Serial Number

Description

(003370--004152 ) Fan Assembly, Vacuum (Replaced by 61702)

(003370--004152 ) Ring, Retaining

(003370--004152 ) Shim

(003370--004152 ) Washer, Wavy

(003370--004152 ) Bearing, Ball

(003370--004152 ) Housing, Bearing

(003370--004152 ) Fitting, Grease

(003370--004152 ) Cover, Grease

(003370--004152 ) Shaft, Fan

(003370--004152 ) Key, Square

(003370--004152 ) Sleeve

(003370--004152 ) Housing, Rear

(003370--004152 ) Impeller

(003370--004152 ) Nut, Low Crown

(003370--004152 ) Housing, Front

(003370--004152 ) Label, Lubricating Instructions

(003370--004152 ) Spring, Tension

(003370--004152 ) Bolt, Eye

(003370--004152 ) Sheave, Fan


(003370--004152 ) Bracket, Fan

(003370--004152 ) Screw, Shoulder

(003370--004152 ) Bushing, Bronze

(003370--004152 ) Bracket, Mounting

(003370--004152 ) Key, Square

(003370--004152 ) Clamp, Wormdrive

(003370--004152 ) Hose Assembly

(003370--004152 ) Hose Assembly

(003370--004152 ) Insulation, Muffler

(003370--004152 ) Repair Kit, Fan Assembly

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

2

1

1

2

1

1

4

2

1

1

2

1

1

1

1

1

1

550 MM148 (9--99)

6-77

STANDARD PARTS

25

10

1

4

9

36

6

7


1

28

4

3

2

31

31

32

30

8

5

35

42

26

35

34

33

27

41

15

37

17

16

13

18

12

39

11

38

29

40

14

24

23

39

20

21

22

∇

Y

Y

6-78

Ref.

Tennant

Part No.

61701

1 10464

2 75454

Machine

Serial Number

(004153--

(004153--

(004153--

Description

) Fan Assembly, Vacuum

) Ring, Retaining

) Shim

19

21

20

11117 -- 550

Qty.

1

2

1

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

∇

YY

YY

YY

YY

Y

Y

∇

YY

YY

YY

YY

YY

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

3 42809

4 40496

5 16400

6 47801

7 40390

8 03839

8 375613

9 00966

10 75461

11 58107

12 03922

13 41130

25383

14 25189

15 41007

16 40052

17 25216

18 58114

09314

19 25207

20 25208

21 25373

22 25359

23 25364

24 25365

25 75456

75456--1

75456--2

75456--3

75456--4

26 50864

27 42331--1

28 76882

28 375614

29 25642

29 25643

29 25202

25640

30 25632

31 25384

32 25636

33 25655

34 25637

35 25639

36 00911

37 25212

38 09311

39 23498

40 40870--2

41 49021

42 11893

550 MM148 (9--99)


(004153--

(004438--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

Machine

Serial Number

(004153--

(004153--

(004153--

Description

) Washer, Wavy

) Bearing, Ball

) Housing, Bearing

(004153--

(004153--

) Fitting, Grease

) Cover, Grease

(004153--004437 ) Shaft, Fan (Replaced by 61694)

(004438-) Shaft, Fan

(004153--

(004153--

(004153--

(004153--

) Key, Square

) Sleeve

) Housing, Rear

) Impeller

(004153--

(004153--

(004153--

(004153--

) Nut, Low Crown

) Housing Assembly, Front

) Housing, Front

) Label, Lubricating Instructions

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

(004153--

) Label, Danger, Fan Suction

) Gasket, Fan

) Repair Kit, Fan Assembly

) Muffler Assembly

) Frame, Muffler

) Plate, Side

) Foam, Acoustic

) Foam, Acoustic

) Foam, Acoustic

) Foam, Acoustic

) Shim, 0.003” (0.07 mm)

) Shim, 0.005” (0.12 mm)

) Shim, 0.010” (0.25 mm)

(004153--

(004153--

(004153--

(004153--

) Shim, 0.020” (0.50 mm)

) Shim, 0.060” (1.52 mm)

) Spring, Tension

) Bolt, Eye

(004153--004437 ) Sheave, Fan

(004438-) Sheave, Fan


(004154--004437 ) V--Belt

(004438--

(004153--

(004153--

(004153--

) V--Belt

) Bracket Mounting Assembly, Fan

) Bracket, Mounting

) Bearing

) Spacer

) Mount, Fan

) Rod, Threaded

) Bracket, Angle

) Key, Square

) Tube, Intake

) Tube, Inlet

) Clamp, Wormdrive

) Hose Assembly

) Angle

) Bolt, Eye

STANDARD PARTS

1

1

1

1

1

1

2

2

1

2

1

1

2

1

1

2

1

1

1

1

1

1

1

1

2

1

2

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

2

1

6-79

STANDARD PARTS

Fig. 58 -- Instrument Panel Group

9

8

12

15

14

2

11

3

∇

Y

∇

Y

6-80

Ref.

Tennant

Part No.

1 16676

1 25645

2 07422

14215

07423

3 56992

Machine

Serial Number

Description

(003370--004254 ) Console, Instrument

(004255--

(003370--

) Console, Instrument

) Holder, Fuse

(003370--

(003370--

(003370--

) Fuse, 20 A

) Fuse, 15 A

) Plug Button, 0.50” (13 mm)

4 34810

5 21693

5 21690

6 50330

7 54180

8 62530

9 62530--1

10 34813

(003370--

(005497--

(003370--

) Meter, Hour

(003370--005496 ) Replacement Kit, Oil Pressure Gauge

) Gauge, Oil Pressure

) Gauge, Water Temperature

(003370-) Ammeter

(003370--004254 ) Switch, Ignition

(003370--004254 ) Key, Ignition Switch

(003370-) Gauge, Fuel Level

11 47178--13 (003370--

12 12927

) Plug Button, 1.25” (32 mm)

(003370--004254 ) Replacement Kit, Horn Relay

13 10865

14 16667

(004255--

(003370--

) Relay, Horn

) Label, Instrument Console

15 64730

16 10865

17 76306

18 76234

(003370--004254 ) Relay, Rear Squeegee Lift

(004255-) Relay, Rear Squeegee Lift

(003370--

(003370--

) Switch, On--Off, Squeegee Lift

) Label, Switch, Squeegee Lift

19 26523

76536

(003370--

(003370--

47178--12 (003370--

20 87536 (004255--

21 87866 (004255--

) Board, Terminal

) Wire Kit, Instrument Panel

) Plugbutton, 2.0” (50 mm)

) Switch, Ignition

) Key, Ignition Switch

3

13

21

20

3

4

10

16

1

5

19

6

18

17

7

00195 -- 550

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

3

1

2

9

1

1

1

1

1

1

1

2

2

550 MM148 (9--99)

Fig. 59 -- Rear Wheel Group

STANDARD PARTS

4

3

9

10

12

11

1

2

5

6

7

8

16

13

14

15

∇

Y

∇

Y

Y

Y

∇

Y

Y

Y

Ref.

Tennant

Part No.

1 75072--5

2 75073

3 75072--1

4 32126

5 75075

6 31705

7 41112

8 57567

03967

9 78189

10 75365

11 78187

12 24339

48911

13 78189

14 75365

15 48910

16 24339

550 MM148 (9--99)

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Seal, Inner Wheel Bearing

) Bearing Assembly, Cup and Cone

) Hub Assembly

(003370--

(003370--

(003370--

(003370--

) Stud, Wheel

) Bearing Assembly, Cup and Cone

) Washer, Flat

) Nut, Slotted

(003370-) Cap, Hub Dust

(003370--004506 ) Tire and Wheel Assembly, Rear (Replaced by 48911)

(003370--004506 ) Rim, Tire

(003370--004506 ) Valve, Tire, Air

(003370--004506 ) Tire (Replaced by 48910)

(003370--004506 ) Nut, Wheel

(004507--

(004507--

) Tire and Wheel Assembly, Rear

) Rim, Tire

(004507--

(004507--

(004507--

) Valve, Tire, Air

) Tire

) Nut, Wheel

00311 -- 550

Qty.

2

2

2

1

1

2

2

2

2

6

2

1

12

2

1

1

1

12

6-81

STANDARD PARTS

Fig. 60 -- Trunnion Group

4

Tank

Frame

24

23

31

23

25

30

28

29

27

27

28

22

19

26

Tractor

Frame

10

8

7

6

5

13

2

18

20

9

3

1

12

14

15

21

14

16

17

11

32

33

6-82

550 MM148 (6--97)

∇

Y

Y

Y

∇

Y

∇

YY

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

17 369701

18 06845

19 15331

20 08099

21 75296

22 76540

44961

23 39912

24 56820

25 76915

26 04431

27 39347

28 02464

29 06418

30 42120--4

31 47801

32 82833

19659

33 06837

Ref.

Tennant

Part No.

42399

1 42311

2 42120--2

3 07259

4 26439

5 07259

6 42120--2

7 41066

8 08298

08100

9 06846

10 13611

11 41073

12 41082

13 41083

14 41084

15 32724

16 41081

Fig. 60 -- Trunnion Group

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Support Assembly, Lower Bearing

) Support, Lower Bearing

) Bearing

(003370-) Fitting, Grease

(003370--003633 ) Ring, Retaining

(003370-) Fitting, Grease

(003370--

(003370--

(003370--

(003634--

(003634--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Bearing

) Washer

) Pin, Cotter

) Housing Assembly, Bearing

) Pivot, Shaft

) Nut, Slotted Hex

) Nut, Lock

) O--Ring

) Bearing, Liner

) Bearing, Thrust

) Housing, Pivot

) Washer

(003370--

(003634--

(003634--

(003634--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Washer, Lock

) Washer, Spacer

) Washer

) Screw, Hex

) Pin, Articulating Locking

) Shim

) Tie, Cable

) Screw, Hex

) Fitting, Elbow

) Washer

) Cylinder, Hydraulic (See Breakdowns)

) Washer, Flat

) Nut, Nylon

(003370--

(003370--

(003370--

(004255--

) Fitting, Grease

) Bearing, Self--Aligning

) Fitting, Grease

) Sleeve, Nylon

(004255-) Sleeve, Nylon

(003370--003633 ) Service Kit, Pivot Shaft

STANDARD PARTS

00296 -- 550, NA

2

2

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

2

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

6-83

STANDARD PARTS

Fig. 61 -- Front Side of Solution and Recovery Tanks Group

15

16

17

13

14

12

3

12

15

1

4

2

5

24

1

26

6

9

8

25

7 26

10

8

29

11

27

28

17

16

13

33

19

32

30

31

23

18

20

38

27

22

30

21

31

33

32

37

34

35

36

6-84

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

16 06332

17 28165

17 25663

18 63511

19 75045

20 76532

21 22297

22 75635

23 76426

24 65890

24 75143--2

25 40052

26 57630

27 76157

28 75611

09905

29 75816

30 61176

31 61174

32 61175

33 41169

34 82958

35 61171

36 61170

37 36644

38 61181

Ref.

Tennant

Part No.

1 23498

2 09322

2 25360

3 75182

4 75188

5 75106

6 75103

7 87579

8 08228

9 42779

10 40550

11 76828

42038

12 25665

12 25656

13 26015

14 06333

15 42034

STANDARD PARTS

00311 -- 550

Fig. 61 -- Front Side of Solution and Recovery Tanks Group

Machine

Serial Number

(003370--

Description

) Clamp, Worm Drive

(003370--004152 ) Hose Kit, Interconnection

(004153-) Hose, Vacuum Fan

(003370--

(003370--

(003370--

) Flange, Top Float

) Seal, Float Flange

) Ball, Float

(003370--

(003370--

(003370--

(003370--

) Retainer, Ball

) Latch, Cam Lock

) Elbow, Solution Level

) Hose, Solution Level

(003370--

(003370--

) Clip, Drain Hose Retainer

) Hose, Recovery Tank Drain

(003370--004933 ) Door Assembly, Cleanout



(003370--004933 ) Fastener, Washer

(003370--003696 ) Service Kit, Cleanout Door

(003697--004933 ) Door, Cleanout

(003370--

(003370--

(003370--

(003370--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(003697--004933 ) Gasket, Door

(003370--004344 ) Fastener, Nut

(004345--004933 ) Fastener, Nut

(003370-) Plug

(003370--

(003370--

(003370--

(003370--

) Tube, Front Suction

) Seal, Suction Tube

) Clamp, Worm Drive

) Hose, Debris

(003370-) Washer, Sealing

(003370--004933 ) Replacement Kit, Tank

(004934--

(003370--

(003370--

) Tank, Solution and Recovery

) Label, Danger, Fan Suction

) Label, Danger, Keep Out

(004934--

) Label, Jack Only On Pad

) Fitting, Plug

) Label, TENNANT Logo

) Label, Stripe, L.H.

) Door

) Gasket, Door

) Plate, Door

) Nut, Stainless Steel

) Knob, Door Latch

) Stud, Door Latch

) Rod, Door Latch

) Nut, Locking

) Pivot, Door Hinge

2

4

2

2

1

1

2

1

4

4

4

4

1

1

1

1

4

2

1

4

1

1

4

1

2

2

2

2

1

1

2

1

1

1

1

1

2

2

Qty.

2

1

1

1

1

1

550 MM148 (9--99)

6-85

STANDARD PARTS

Fig. 62 -- Rear Side of Solution and Recovery Tanks Group

16

17

19

18

9

Solution

Tank

1

15

2

3

7

8

4

5

6

20

27

26

25

30

24

31

32

28

14

29

10

11

22

11

21

13

12

To Rear

Squeegee

13

6-86

23

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 75170

2 75171

3 75175

4 79392

5 75156

6 75096

7 75098

8 75174

9 28165

9 25663

10 75081A

11 76426

12 75076

13 43555

14 25649

78819

15 25665

15 25656

16 06224

17 06228

18 26015

19 06227

20 75815

21 50518

22 23498

23 40678--1

24 36644

25 61170

26 61171

27 82958

28 61245

29 61174

30 61175

31 41169

32 61181

STANDARD PARTS

00307 -- 550, 550E

Fig. 62 -- Rear Side of Solution and Recovery Tanks Group

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Door, Solution

) Gasket, Solution Door

) Bracket, Door Hinge

) Plate

) Basket, Soap

) Filter, Foam, Soap Basket

(003370--

(003370--

) Screen

) Bracket, Door Hinge

(003370--004344 ) Fastener, Nut

(004345--004933 ) Fastener, Nut

(003370--

(003370--

(003370--

(003370--

) Tube, Rear Squeegee Suction

) Washer, Rubber, (Located Inside Tank)

) Gasket, Rear Suction Tube

) Clamp, Worm Drive

(003370-) Hose, Rear Squeegee Suction

(003370--004933 ) Cover Assembly, Recovery Tank Cleanout




(003697--004933 ) Door, Cleanout


(003697--004933 ) Gasket, Door

(003370--

(003370--

(003370--

(003370--

) Label, Stripe, R.H.

) Flap, Rubber

) Clamp, Worm Drive

) Clamp, Cable

(004934--

(004934--

(004934--

(004934--

(004934--

) Nut, Locking

) Rod, Door Latch

) Stud, Door Latch

) Knob, Door Latch

) Door

(004934--

(004934--

(004934--

(004934--

) Gasket, Door

) Plate, Door


) Pivot, Door Hinge

1

1

1

1

4

1

1

1

2

2

2

2

1

2

2

1

1

1

2

1

6

4

4

1

1

4

4

1

1

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

6-87

STANDARD PARTS

Fig. 63 -- Rear Bumper Group

6-88

Ref.

Tennant

Part No.

1 78673

2 02579

3 02556

4 78670

5 78059

6 75190

Machine


(003370--004933 ) Guard, L.H.

(003370--004933 ) Bumper, Rear, L.H.

(003370--004933 ) Bumper, Rear, R.H.

(003370--004933 ) Guard, R.H.

(003370--004933 ) Bracket, Mounting

(003370--004933 ) Guard, Squeegee

00309 -- 550

Qty.

1

1

1

1

2

2

550 MM148 (9--99)

1

Fig. 64 -- Rear Bumper Group

6

STANDARD PARTS

2

5

3

5 7

8

Ref.

Tennant

Part No.

1 78673

2 65899

3 65898

4 78670

5 61261

6 75190

7 65897

8 32117

Machine

Serial Number

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(005101--

Description

) Guard, L.H.

) Bumper Rear, L.H.

) Bumper Rear, R.H.

) Guard, R.H.

) Bracket, Mounting

) Guard, Squeegee

) Plate, Bumper

) Bracket, Tow Bypass

4

6

06844 -- 550

2

1

1

2

Qty.

1

1

1

1

550 MM148 (9--99)

6-89

STANDARD PARTS

Fig. 65 -- Rear Squeegee Assembly

25

39

40

30

11

7

8

24

49

9

66

30

1

8

15

10

23

32

10 9 33

14

8

31

9

9

3

45

22

8

9

36

2

35

56

5

48

44

52

8

50

4

46 47

51

6

20

53

28

26 13

16 18

19

16

37

61

65

12

17

59

60

201619

18

16

8

38

20

10

54

53

43

42

41

18

62

41

43

41

18 41

58

57

42

17

33

35 29 6314

9

10

9

8

9

43

31 21

30

32

10

9

7

6

11

8

15

30

64

28

27

09874 -- 550, 550E

∇

Y

Y

Y

∇

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

32415

1 78096

2 76922--1

3 76921

4 76927

5 78641

6 59639A

7 32985

8 32493

9 76979

10 76392

11 76984--1

76978

12 76896

13 60018

14 16928

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Rear Squeegee Assembly

) Arm, L.H.

) Plate, Pivot

) Adjuster, Rear

) Pivot, Adjuster

) Screw, Thumb

) Guide, Spring

) Nut

) Washer, Flat

Washer, Thrust

) Sleeve, Bearing

) Arm Assembly

) Bearing, Fiberglide

) Band, Front, Squeegee

) Blade, Front, Squeegee

) Bearing, Pillow Block

12

6

2

1

2

2

2

12

1

1

2

Qty.

1

1

1

1

1

6-90

550 MM148 (9--99)

YY

YY

Y

Y

∇

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

28 02530

28 10154

28 10160

28 370133

29 10160

29 10149

30 76390

31 76391

32 76353

33 47745

34 78093

20021

35 78695

36 51530

37 08175

38 48884

39 76340

40 76269

41 59633

42 59632

43 32492

44 33743

45 33744

46 33745

47 33748

Ref.

Tennant

Part No.

15 76974--1

76978

16 59633

17 33510

18 59634

19 59632

20 01686

21 76988

22 09689

22 10150

23 60016

24 76937

25 76946

26 33749

27 78642

48 33747

49 09689

50 78795

51 76943

52 32985

53 20833

53 10154

53 10160

53 370133

54 75050

55 33746

550 MM148 (9--99)


Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Arm Assembly, Vertical Block

) Bearing, Fiberglide

) Washer, Fiberglide

(003370--

(003370--

(003370--

(003370--

) Link, Rear Drag

) Sleeve, Bearing

) Sleeve

) Washer

(003370-) Arm, R.H.

(003415--003873 ) Frame Kit, Squeegee

(003874--

(003370--

) Frame, Rear

) Blade, Rear, Squeegee

(003370--

(003370--

(003370--

(003370--

) Strip, Rear, Backup

) Band, Rear, Squeegee

) Shaft, Squeegee Lift

) Clamp, Squeegee Band

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--003414 ) Caster Kit

(003415--003873 ) Caster

(003415--003873 ) Caster Kit

(003874-) Caster

(003415--003873 ) Mount Kit, Caster

(003874-) Mount, Caster

(003370--

(003370--

) Sleeve

) Link

(003370--

(003370--

(003370--

(003370--

(003370--

) Bolt, Eye

) Spring

) Rod

) Pin, Roll

) Strip, Spring

) Pin, Clevis

) Pin, Cotter

) Adaptor, Cylinder

) Switch, Roller

) Bracket, Switch Mounting

) Washer, Fiberglide

) Sleeve

) Washer

) Bearing, Flange

) Bracket, Mounting

) Bracket, Switch

) Switch

(003370-) Barrel, Trip

(003370--003414 ) Frame, Rear Squeegee

(003370--003414 ) Bracket, Caster

(003370--003414 ) Stud, Caster

(003370--003414 ) Nut

(003370--003414 ) Caster

(003415--003873 ) Caster

(003415--003873 ) Caster Kit

(003874-) Caster

(003370--003414 ) Bushing, Spanner

(003370-) Rod, Trip

STANDARD PARTS

2

4

1

4

1

1

1

4

1

1

1

1

6

2

1

2

1

2

1

2

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

4

2

2

1

1

2

1

Qty.

2

1

4

6-91

STANDARD PARTS

Ref.

Tennant

Part No.

56 36466

57 31554

57 09624

58 51534

59 55586

60 77097

61 54041

62 76997

62 09626

63 36328

64 51564

65 78560

66 78561


Machine

Serial Number

(003370--

Description

) Ball Joint

(003370--003879 ) Cylinder, Hydraulic

(003880-) Cylinder, Hydraulic

(003370--

(003370--

(003370--

(003370--

) Pin, Clevis

) Fitting, Straight

) Fitting, Elbow

) Pin, Roll

(003370--003879 ) Adapter, Cylinder Rod

(003880-) Adapter, Cylinder Rod

(003370--

(003370--


) Washer

(001330--

(001330--

) Blade, Front, Squeegee, Urethane

) Blade, Rear, Squeegee, Urethane

3

5

1

1

1

1

1

1

1

1

Qty.

1

1

1

6-92

550 MM148 (12--98)

LPG PARTS

SECTION

7

CONTENTS PAGE

Fig. 1 -- Fuel Tank Group, LPG

Fig. 2 -- Engine Cover Group, LPG

Fig. 3 -- Air Cleaner Group, LPG

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 4 -- Vacuum Fan Group, LPG

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2

7-4

7-5

7-6

550 MM148 (11--95)

7-1

LPG PARTS

6

8

Fig. 1 -- Fuel Tank Group, LPG

5

7

9

3

2

34

4

33

15

11

13

10

1

12

3

3

14

3

19

8

17

21

22

18

20

29

31

27

16

20

23

24

26

32

25

28

30

22

20

7-2

550 MM148 (2--95)

∇

Y

∇

Y

∇

Y

Y

Ref.

Tennant

Part No.

1 24928--1

2 26496

3 27048

4 10754

5 78092

6 53400--1

7 53400--4

8 10756

9 78085

10 53395--2

SK1444

11 53268

12 22308--1

13 78122

14 24047

15 78081A

15 16870

15 31936

15 61695

16 11442--1

17 46485

18 24584

19 34880

20 54333

21 46611

22 47388

23 48144

24 22309

25 51805

26 06507

27 50565

28 34881

29 374648

374649

374532

30 16735

31 47826

32 54027

33 62595--4

34 78088

LPG PARTS

00315 -- 550, LP

Fig. 1 -- Fuel Tank Group, LPG

(003934--

(003934--

(003934--

(003370--

(003370--

(003370--

(003370--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003934--

(003370--

(003370--

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Tank, LPG, with Filler Gauge

) Coupling, LPG Tank

) Fitting, Elbow

) Hose, LPG

) Bracket, LPG Tank

) Latch Assembly, LPG Tank

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Nut, Adjustable

) Hose, LPG

) Mount, Strap

) Fuel Filter Lock

) Repair Kit, Fuel Filter Lock

) Fitting, Tee

) Hose, LPG

) Fitting, Bulkhead

(003370-) Valve, Pressure Relief

(003370--003933 ) Engine, F163 (Replaced by 60539)

See F163 Engine Parts, Gasoline, LPG)

(003934--004248 ) Engine, TM27, (Replaced by 31936)


(004249--004719 ) Engine, TM27, (Replaced by 61695)


(004720-) Engine, TM27, (See TM27 Engine Parts, Gasoline, LPG)

(003370--

(003934--

(003934--

(003934--

(003934--

) Fitting, Elbow


) Fitting, Elbow

) Tube, Hydraulic

) Clamp, Worm Drive

) Fitting, Elbow

) Fitting, Elbow

) Fitting, Nipple

) Fitting, Tee

) Switch, Oil Pressure

) Fitting, Elbow

) Diode Assembly, LPG

) Bracket, Mount

) Vaporizer, LPG

) Repair Kit, Vaporizer

) Hi Alt Vaporizer Spring

) Screw, Hex, M8

) Hose, Rubber

) Hose, Rubber

) Molding, Rigid

) Support, LPG Tank

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

4

1

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

1

1

1

1

1

1

1

1

4

550 MM148 (9--99)

7-3

LPG PARTS

Fig. 2 -- Engine Cover Group, LPG

∇

Y

Ref.

Tennant

Part No.

1 78017

2 58067

3 78013

4 78014

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

Description

) Door, Engine Cover

) Data Plate, LPG

) Insulation, Tank Opening

) Insulation, Engine Cover

NOTE: To identify parts shown but not listed here, see Section 6, Standard Parts.

01733 -- 550, 1550, LP

Qty.

1

1

1

1

7-4

550 MM148 (9--99)

3

1

2

Fig. 3 -- Air Cleaner Group, LPG

1

3

4

5

LPG PARTS

Ref.

Tennant

Part No.

1 43555

2 15543--2

3 54333

4 10488

5 47826

5 76589--2

Machine

Serial Number

(003934--

(003370--

(003370--

(003934--

Description

) Clamp, Worm Drive

) Coupling, Air Cleaner Tube

) Clamp, Worm Drive

) Tube, Air Cleaner

(003370--003933 ) Hose, Rubber

(003934-) Hose, Rubber


00108 -- 550, LP

Qty.

2

1

2

1

1

1

550 MM148 (9--99)

7-5

LPG PARTS

Fig. 4 -- Vacuum Fan Group, LPG

Vacuum Fan

Housing

Vacuum Fan Hose

Ref.

Tennant

Part No.

1 75375

2 44961

Machine

Serial Number

Description

(003370--004152 ) Wrap, Hose

(003370--004152 ) Tie, Cable


00808 -- 550, LP

Qty.

1

2

7-6

550 MM148 (9--99)

DIESEL PARTS

SECTION

8

CONTENTS PAGE

Fig. 1 -- Engine Group, Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2 -- Glow Plug Control Group, Diesel

Fig. 3 -- Fuel Tank Group, Diesel

Fig. 4 -- Radiator Group, Diesel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Air Cleaner Group, Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2

8-5

8-6

8-7

8-8

550 MM148 (11--95)

8-1

DIESEL PARTS

Fig. 1 -- Engine Group, Diesel

2

48

47

3 4

49

5

9

6

7

11

12

58

1

7

8

10

57

13

15

16 17

42

32

56

50

51

19

18

29

25

26

34

20

21

27

54

31

53

41

44

39

46

45

33

43

40

23

24

38

28

37

35

33

56

32

14

22

36

55


8-2

550 MM148 (2--95)

∇

Y

Y

Y

Y

Y

Y

DIESEL PARTS

02385 -- 550, D


Ref.

Tennant

Part No.

1 10136

2 68869

3 68870

4 14595--1

5 14605

6 16551

7 14601

8 15785

9 16556

10 16557

11 16931

12 16552

13 15806

14 16550

15 78005--2

16 78170

17 39277

18 16499

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Battery, 625 CCA

) Cable, Positive Battery

) Cable, Negative Battery

) Clevis, Adjustable

) Pin, Clevis

) Rod, Throttle

(003370--

(003370--

(003370--

(003370--

) Ball Joint

) Arm

) Bracket, Throttle

) Angle, Mounting Bracket

(003370--

(003370--

) Screw, Hex, M8

) Rod, Vertical Throttle

(003370-) Clip, Rod End

(003370--005001 ) Rod, Throttle

(003370--

(003370--

(003370--

(003370--

) Sending Unit, Temperature

) Fitting, Straight

) Screw, Hex, M8

) Tube, Air Intake

19 34954

20 39279

21 16495

21 25650

22 16930

22 39284

23 34194

24 34904

(003370--

(003370--

(004438--

) Gasket, Intake

) Screw, Hex, M8

(003370--004437 ) Sheave

) Sheave

(003370--004437 ) Screw, Hex, M10

(004438--

(003370--

) Screw, Hex, M10

) V--Belt

(003370--003882 ) Pulley, Alternator

24 34833

25 41342

26 34867

26 08892

(003883--

(003370--

) Pulley, Alternator

) Screw, Hex, M8

(003370--003882 ) Sleeve

(003883-) Sleeve

27 42170--36 (003370--003882 ) Fan, Alternator

28 39703--6

28 08889

29 34065

30 08893

30 03233

61515

61516

01844

61517

31 00500--5

32 41348

33 16490

34 34908

35 39312

36 16496

37 06507

38 34910

38 16850

38 31937

(003370--003882 ) Harness, Rectifier

(003883-- xxxxxx ) Wire, Jumper

(003370-) Boot

(003370--003882 ) Replacement Kit, Alternator

(003883--

(003883--

(003883--

(003883--

(003883--

(003883--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Alternator

) Diode and Rectifier Assembly

) Brush Assembly

) Bearing, Ball

) Regulator, Voltage

) Key, Woodruff

) Screw, Hex, M14

) Bracket, Engine Mounting

) Gasket, Tail Pipe

) Nut, M10

) Pipe, Exhaust

) Fitting, Elbow

(003370--003618 ) Engine, (Replaced by 16850) (See Engine Parts Diesel)



2

1

1

1

1

1

1

1

8

1

1

1

1

1

1

1

1

1

2

1

1

3

3

1

1

1

4

1

1

1

1

1

1

1

2

1

1

1

2

1

2

1

1

1

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

8-3

∇

Y

DIESEL PARTS


Ref.

Tennant

Part No.

38 61697

38 65951

39 16769

Machine

Serial Number

Description


(005002-) Engine, Diesel, TM27, (See 65951 Engine Parts Diesel)

(003370--003618 ) Shield, Starter

40 29662

41 41358

(003370--003618 ) Pad, Rubber

(003370-) Screw, Socket, Metric

42 41187 (003370-) Washer, Belleville

43 62595--18 (003370--003618 ) Molding, Rigid

44 14432

45 34738

46 16683

47 16936


(003370--003618 ) Rivet, Steel

(003370--003618 ) Bracket, Wire

(003370-) Bracket, Battery

48 39272

49 13015--1

50 68872

51 02076

(003370--

(003370--

(003619--

(003619--

) Nut, Wing

) Bolt, Hold Down

) Boot, Battery

) Cover, Terminal

52 16932

52 08891

53 36417

54 57311

55 08890

32814

16933

50456

56 51176

57 65894

58 65967

(003370--003882 ) Sleeve

(003883-) Sleeve

(003883--

(003883--

) Sleeve

) Bushing

(003883-- xxxxxx ) Guard, Alternator

(003370-) Label, Throttle and Solution Control

(004255--

(004255--

) Wire Assembly, No. 46

) Terminal, Quick--Disconnect

(003370--

(003370

(005002--

) Dampner, Engine

) Mount, Engine, R.H.

) Rod, Throttle

1

1

1

2

1

1

1

6

1

1

2

2

Qty.

1

1

1

1

1

1

1

1

1

1

1

5

1

1

8-4

550 MM148 (11--95)

DIESEL PARTS

Fig. 2 -- Glow Plug Control Group, Diesel

7

1

12

2

4

5

4

Instrument

Panel

12

3

11

6

∇

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 34841

34866

2 34801

3 34804

4 34802

5 34803

6 34861

6 16848

7 16929

8 45223

9 68101

10 68222

11 47356

12 53051A

13 45224

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003619--

(003370--

(003370--

(003619--

(003370--

(004255--

Description

) Plate

) Control Unit Kit

) Control Unit, Glow Plug

) Relay, Power

) Holder, Fuse

(003370-) Fuse, 80 A

(003370--003618 ) Control Harness

) Control Harness

(003370--004254 ) Wire Assembly, Replaced by none

(003370-) Terminal

) Terminal, Ring

) Light, Pilot

) Terminal, Starter

) Spacer

) Terminal, Quick--Disconnect


10

9

13

8

02381 -- 550, D

1

2

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

550 MM148 (9--99)

8-5

DIESEL PARTS

5

1

4

3

2

Fig. 3 -- Fuel Tank Group, Diesel

12

14

13

11

2

9

6

10

8

7

12

13

12

Fuel Tank

6

6

09877 -- 550, 1550, D

Ref.

Tennant

Part No.

1 52770--8

2 32587

3 32590

4 32436

5 32435

6 16562

7 16713

8 46236

9 45850

10 16564

11 16563

12 43844

13 32808

14 61686

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Watertrap, Fuel

) Nut, Water Trap

) Olive, Rubber

) Plug, Sealing

) Washer, Sealing

) Tube Assembly

) Fitting, Straight

) Clamp, Cable

) Decal, Diesel Fuel Only

) Fitting, Connector

) Tube Assembly

) Clamp, Worm Drive

) Hose, Fuel Line

) Fitting, Straight

NOTE: To identify parts shown but not listed here, see Section 6, Standard Parts, or Section 14, Diesel Engine

Parts.

1

4

1

1

2

1

1

2

2

2

Qty.

1

2

2

2

8-6

550 MM148 (9--99)

Fig. 4 -- Radiator Group, Diesel

DIESEL PARTS

Ref.

Tennant

Part No.

1 25179

2 11531

3 16820

Machine

Serial Number

(003370--

(003370--

(003370--

Description

) Hose, Radiator

) Clamp, Worm Drive

) Hose, Radiator


02380 -- 550, 1550, D

Qty.

1

4

1

550 MM148 (9--99)

8-7

DIESEL PARTS

Fig. 5 -- Air Cleaner Group, Diesel

∇

Y

Ref.

8

Tennant

Part No.

1 76319

2 76335

3 76332

4 76321

5 52580--2

6 14432

7 16498

16497

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Air Cleaner

) Element, Air Cleaner

) Brace, Rear Panel

) Band, Air Cleaner

) Elbow, 90_

) Clamp, Worm Drive

) Tube, Air Cleaner

) Elbow


09880 -- 550, 1550, D

5

1

2

2

1

Qty.

1

1

1

8-8

550 MM148 (9--99)

SRSR PARTS

SECTION

9

CONTENTS PAGE

Fig. 1 -- Solution Supply and Control Group, SRSr

Fig. 2 -- Solution Pumps Group, SRSr

Fig. 3 -- Solution Control Group, SRSr

Fig. 4 -- Wire Harnesses, SRSr

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Control Panel Assembly, SRSr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 6 -- Front Side of Solution Tank Group, SRSr

9-9

9-10

Fig. 7 -- Front Side of Solution Tank Group, SRSr

Fig. 8 -- Rear Side of Solution Tank Group, SRSr

Fig. 9 -- Rear Side of Solution Tank Group, SRSr

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2

9-4

9-6

9-8

9-12

9-14

9-16

550 MM148 (2--95)

9-1

SRSR PARTS

Fig. 1 -- Solution Supply and Control Group, SRSr

To Cleaning

Solution Tank

9-2

550 MM148 (2--95)

Fig. 1 -- Solution Supply and Control Group, SRSr

Ref.

Tennant

Part No.

1 11399

2 63182--2

3 47848

4 31254

5 62595--5

6 63182--1

Machine

Serial Number

Description


(003370--003466 ) Hose, Vinyl

(003370--003466 ) Hose, Rubber

(003370--003466 ) Cover, Pump

(003370--003466 ) Molding, Rigid

(003370--003466 ) Hose, Vinyl

7 76411

8 54333

9 79273

10 76408

(003370--003466 ) Hose, Solution



(003370--003466 ) Adaptor

11 18594

12 57444

13 76414

14 57379

(003370--003466 ) Fitting, Elbow

(003370--003466 ) Replacement Kit, Water Pump

(003370--003466 ) Plate, Mounting


15 75501A--1 (003370--003466 ) Frame, Scrub Head, SRSr

SRSR PARTS

02366 -- 550

1

1

1

1

1

1

1

1

1

Qty.

7

1

1

1

1

1

550 MM148 (9--99)

9-3

SRSR PARTS

1

2

33

2

3

35

6

5

9

8

18

Fig. 2 -- Solution Pumps Group, SRSr

7

12 11

4

15

4

13

14

12

9-4

17

18

27

26

31

29

30

25

16

24

32

16

16

28

30

23

10

20

21

19

30

31

10

550 MM148 (6--97)

SRSR PARTS

02855 -- 550

Fig. 2 -- Solution Pumps Group, SRSr

Ref.

Tennant

Part No.

1 03393

Machine

Serial Number

(003467--

2 62595--18 (003467--

3 62595--6 (003467--

4 11399

5 16485

6 63182--1

Description

) Cover, Pump

) Molding, Rigid

) Molding, Rigid


(003467--

(003467--

) Pump, Metering (See Breakdowns)

) Hose, Vinyl

7 63182--4

8 02597

9 03391

10 75604

11 79273

12 79572

13 79571

14 03394

15 08877

16 11399

17 03401

18 54333

(003467--003789 ) Hose, Vinyl

(003467-) Plate, Pump Mounting

(003467--

(003370--

(003467--

(003467--

(003467--

) Screw, Flat

) Fitting, Elbow


(003370--003789 ) Fitting, Elbow

(003370--003789 ) Bracket, Filter Mount

(003467--003789 ) Fitting, Elbow

(003370--003789 ) Filter,Replacement Kit

) Clamp, Worm Drive

) Fitting, Elbow

) Clamp, Worm Drive

19 55248

20 49263

21 68301

22 79484

23 42133A

24 57379

25 57377

26 57378

27 03838

27 33327

28 18595

29 02446

30 44031

31 47846--3

32 47846

33 79580

(003467--

(003467--

(003467--

(003467--

(003467--

(003467--

(003467--

(003467--

) Mount, Cable Tie

) Tie, Cable

) Hose, Vinyl

) Fitting, Elbow

) Fitting, Tee

) Fitting, Straight

) Hose, Pump Outlet

) Hose, Pump Inlet

(003467--xxxxxx ) Pump, Water (Replaced by 48787) (See Breakdowns)

(xxxxxx-) Pump, Solution (See Breakdowns)

(003467--

(003370--

(003370--

) Fitting, Elbow

) Fitting, Tee

) Clamp

(003370--

(003467--

(003370--

) Hose, Rubber

) Hose, Rubber

) Hose, Vinyl

1

1

1

1

1

1

2

4

1

1

1

1

6

2

1

1

1

1

1

2

3

3

1

1

1

3

1

7

Qty.

1

2

1

2

1

1

550 MM148 (9--99)

9-5

SRSR PARTS

29

Fig. 3 -- Solution Control Group, SRSr

15

14

26

27

28

1

5

26

24

16

17

3

33

30

26

31

32

4

2

6

13

5

7

10

11

8

9

12

25

18

19

23

20

22

21

9-6

550 MM148 (2--95)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

16 12052

16 12060

17 07483

17 29035

18 23563

19 11442--7

20 07484

21 11870

22 11442--8

23 79606

24 75803

24 12074

25 75802--1

26 11399

27 75197

28 79273--2

29 42133A

30 79484

31 54333

32 03402

40575

02586

31260

33 02446

Ref.

Tennant

Part No.

1 44542

1 10865

02819

3 75314

2 52296

4 08791

5 41063

6 44847

7 02817

8 02818

9 23515

10 75319

11 56903

12 79301

13 26565

14 02578

14 12072

15 75604

Fig. 3 -- Solution Control Group, SRSr

Machine

Serial Number

Description

(003370--004254 ) Relay

(004255--

(003370--

) Relay

) Lever Assembly, Solution Control

(003370--

(003370--

(003370--

) Cable, Control

) Washer, Nylon

) Bellcrank

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

) Clevis and Pin

) Switch

) Bracket, Switch

) Spacer, Switch

) Strip

) Bar, Mounting

) Bolt, Carriage

) Nozzle, Suction

(003370-) Knob

(003370--004014 ) Arm, Control

(004015--

(003370--

) Arm, Control

) Fitting, Elbow

(003370--004014 ) Valve Replacement Kit, Water

(004015-) Valve, Water

(003370-- xxxxxx ) Fitting, Nipple, 3.0” (75 mm) L

( xxxxxx-) Fitting, Nipple, 2.5” (65 mm) L

(003370--

(003370--

(003370--

(003370--

) Fitting, Elbow

) Fitting, Nipple

) Fitting, Coupling


(003370--

(003370--

) Fitting, Straight

) Nozzle

(003370--004014 ) Plate, Valve Mounting

(004015-) Plate, Valve Mounting

(003370-) Bracket

(003370--

(003370--

) Clamp, Worm Drive

) Hose, Rubber

(003370-- xxxxxx ) Fitting, Coupling

(003370-- xxxxxx ) Fitting, Tee

(003370--

(003370--

(003467--

(003370--

) Fitting, Elbow

) Clamp, Worm Drive

) Frame, Scrubber Head

) Decal, Warning, Lock Scrubber Head

(003467--

(003467--

( xxxxxx--

) Label, Instruction, Pump Lever Model

) Label, Instruction, Pump Prime

) Fitting, Tee

SRSR PARTS

02854 -- 550

1

2

1

1

2

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

Qty.

1

1

1

1

2

1

550 MM148 (9--99)

9-7

SRSR PARTS

Fig. 4 -- Wire Harnesses, SRSr

1

9-8

Ref.

Tennant

Part No.

1 76436

1 03406

1 25185

Machine

Serial Number

Description

(003370--003466 ) Wire Harness, Control Box

(003467--004254 ) Wire Harness, Control Box

(004255-) Wire Harness, Control Box

00813 -- 550

Qty.

1

1

1

550 MM148 (9--99)

Fig. 5 -- Control Panel Assembly, SRSr

SRSR PARTS

∇

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

79318

1 79314

2 32798

3 63837

4 16440

5 07422

45595

6 79410

7 63814

8 56992

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Control Panel Assembly

) Console, Instrument

) Panel, Front

) Switch, Cleaning Solution Metering

) Resistor

) Holder, Fuse

) Fuse, 10 A

) Decal, Control Panel

) Knob

) Plugbutton

00351 -- ALL

1

1

1

1

Qty.

1

1

1

1

1

2

550 MM148 (9--99)

9-9

SRSR PARTS

12

Fig. 6 -- Front Side of Solution Tank Group, SRSr

22

1

29

28

9-10

9

6

5

33

32

7

8

6

10

11

13

30

14 15

26

29

36

27

34

26

26

27

34

8

33

16

18

17

19

20

21 23

24

25

26

30

2

3

35

4

29

31

550 MM148 (2--95)

∇

Y

Y

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

Y

∇

Y

15 26015

16 75635

17 11531

18 76426

19 61157

20 76532

78819

21 25665

21 369849

22 06224

23 06228

24 06227

25 26015

26 28165

26 25663

27 63511

28 79557

29 03823

30 56506

43363

31 65889

32 40052

33 57630

34 76157

35 79475

36 61628

Ref.

Tennant

Part No.

1 79558

2 76403

3 79500

4 76395

5 03706

6 23498

7 09328

7 25360

8 30145

8 222831

9 40550

10 76828

79396

11 25665

11 369849

12 06231

13 06230

14 06229


Machine

Serial Number

Description

(003370--004933 ) Screen, Debris

(003370--004933 ) Cover, Sandblast

(003370--004933 ) Sheet, Top Sandblast

(003370--004933 ) Gasket, Cover

(003370--004933 ) Ball, Float


(003370--004152 ) Hose Kit, Interconnection

(004153--004933 ) Hose Vacuum

(003370--004194 ) Drain Kit, Plug

(004195--004933 ) Plug, Drain

(003370--004933 ) Clip, Drain Hose Retainer

(003370--004933 ) Hose, Recovery Tank Drain

(003370--004933 ) Door Assembly, Cleanout, R.H.




(003697--004933 ) Door, Cleanout

(003697--004933 ) Gasket, Door


(003370--004933 ) Hose, Debris Trough Pickup


(003370--004933 ) Washer, Rubber Seal

(003370--004933 ) Tube, Front Suction

(003370--004933 ) Gasket, Suction Tube, Front





(003697--004933 ) Door, Cleanout

(003697--004933 ) Gasket, Door


(003370--004344 ) Fastener, Nut

(004345--004933 ) Fastener, Nut

(003370--004933 ) Plug

(003370--004933 ) Gasket, Debris Screen

(003370--004933 ) Clamp, Toggle

(003370--004933 ) Chain, Drain plug

(003370--004933 ) Hook

(003370--004933 ) Replacement Kit, Tank, SRSr

(003370--004933 ) Decal, Fan Suction

(003370--004933 ) Decal, Danger, Keep Out

(003370--004933 ) Decal, Jack Only On Pad

(003370--004933 ) Decal, SRSr

(003370--004933 ) Bracket, Pump Cover

SRSR PARTS

00354 -- 550

2

1

4

2

3

1

8

8

2

2

1

2

1

4

1

1

1

4

4

1

1

1

4

1

4

1

1

4

1

1

2

2

1

1

1

1

4

1

Qty.

1

1

1

1

1

2

550 MM148 (9--99)

9-11

SRSR PARTS


26

1

27

2

9

6

31

5

30

7

10

6

8

28

13

14

15

32

11

27

25

34

31

25

24

32

8

16

18

17

19

20

13

14

15

11

28

23

12

21

22

33

3

27

4

29

9-12

550 MM148 (2--95)

∇

Y

∇

Y

Y

Y

Ref.

Tennant

Part No.

1 79558

2 76403

3 79500

4 76395

5 03706

6 23498

7 25360

8 222831

9 40550

10 76828

11 41169

12 82958

13 61176

14 61174

15 61175

16 75635

17 11531

18 76426

19 61157

20 76532

21 61171

22 61170

23 36644

24 61181

25 63511

26 79557

27 03823

28 56506

43363

29 79250--1

30 40052

31 57630

32 76157

33 79475

34 61628


(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

Machine

Serial Number

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

Description

) Screen, Debris

) Cover, Sandblast

) Sheet, Top Sandblast

) Gasket, Cover

) Ball, Float

) Clamp, Worm Drive

) Hose, Vacuum

) Plug, Drain

) Clip, Drain Hose Retainer

) Hose, Recovery Tank Drain

) Nut, Stainless Steal

) Knob, Door Latch

) Door

) Gasket, Door

) Plate, Door

) Hose, Debris Trough Pickup

) Clamp, Worm Drive

) Washer, Rubber Seal

) Tube, Front Suction

) Gasket, Suction Tube, Front

) Stud, Door Latch

) Rod, Door Latch

) Nut, Locking

) Pivot, Door Hinge

) Plug

) Gasket, Debris Screen

) Clamp, Toggle

) Chain, Drain Plug

) Hook

) Tank, Solution and Recovery, SRSr

) Label, Fan Suction

) Label, Danger Keep Out

) Label, Jack Only On Pad

) Label, SRSr

) Bracket, Pump

SRSR PARTS

08671 -- 550

3

1

4

2

4

4

1

1

2

1

4

2

1

2

1

2

2

2

2

4

4

1

1

1

2

1

4

2

1

Qty.

1

1

1

1

1

2

550 MM148 (9--99)

9-13

SRSR PARTS

35

37

17

16

18

Fig. 8 -- Rear Side of Solution Tank Group, SRSr

11

10

9

8

28

7

36

1

13 12

4

3

34

33

40

2

5

6

38

42

19

14

20

41

21

38

39

20

15

27

22

25

23

26

24

31

32

29

30

26

9-14

Ref.

Tennant

Part No.

1 79453

2 375724

3 79580

4 54333

Machine


(003370--004933 ) Plate

(003370--004933 ) Cap, Filler

(003370--004933 ) Hose, Cleaning Solution


00355 -- 550

Qty.

1

1

1

1

550 MM148 (9--99)

∇

Y

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

Y

∇

Y

Y

Y

∇

Y

Y

Y

Ref.

Tennant

Part No.

5 03405

5 03404

6 79367

79414

7 79392

8 79391

9 79390

10 26015

11 43460

12 75174

13 75175

79332

14 25928

15 06222

16 06223

17 25665

17 369849

18 26015

19 49924

20 28165

20 25663

21 79500

22 23498

23 76426

24 79545

25 79471

26 43555

27 25649

78819

28 06224

29 06228

30 06227

31 25665

31 369849

32 26015

79477

33 79473--1

34 64685

35 79474

36 28165

79476

79472--1

64685

79474

37 79464

38 79424

39 79570

40 79488

41 79478

42 375724


Machine

Serial Number

Description

(003370--003466 ) Replacement Kit, Detergent Tank

(003467--004933 ) Tank, Detergent

(003370--004933 ) Gasket, Cleaning Solution Tank

(003370--003564 ) Door Assembly, Solution Filling

(003370--003564 ) Retainer, Seal

(003370--003564 ) Seal, Door

(003370--003564 ) Door, Cleaning Solution

(003370--003564 ) Retainer, Screw

(003370--003564 ) Thumbscrew

(003370--003564 ) Bracket, Hinge, R.H.

(003370--003564 ) Bracket, Hinge, L.H.

(003370--004933 ) Door Assembly, Rear Cleanout

(003370--004933 ) Strip

(003370--004933 ) Door, Cleanout

(003370--004933 ) Gasket, Door




(003370--004933 ) Pin, Clevis

(003370--004344 ) Fastener, Nut

(004345--004933 ) Fastener, Nut

(003370--004933 ) Deflector, Spray, Rubber


(003370--004933 ) Washer, Rubber Seal

(003370--004933 ) Seal, Suction Tube

(003370--004933 ) Tube, Rear Squeegee Suction


(003370--004933 ) Hose, Rear Squeegee Suction



(003697--004933 ) Door, Cleanout

(003697--004933 ) Gasket, Door




(003370--004933 ) Filter Assembly, Laminar Flow, L.H.

(003370--004933 ) Housing, Filter Mounting

(003370--004933 ) Filter, Laminar Flow

(003370--004933 ) Panel, Flow tube Mounting Cover

(003370--003564 ) Fastener, Nut

(003370--004933 ) Filter Assembly, Laminar Flow, R.H.

(003370--004933 ) Housing, Filter Mounting

(003370--004933 ) Filter, Laminar Flow

(003370--004933 ) Panel, Flow Tube Mounting Cover

(003370--004933 ) Thumbscrew, Filter Hold Down

(003370--004933 ) Filter, Solution Outlet

(003370--004933 ) Frame, Spray Deflector

(003370--004933 ) Decal, SRSr Cleaning Solution

(003370--004933 ) Decal, Fill Tank

(003565--004933 ) Cap, Filler

550 MM148 (9--99)

SRSR PARTS

4

1

4

4

1

1

2

1

1

1

1

1

2

1

2

2

1

1

1

1

1

1

16

16

1

1

4

2

4

4

1

2

6

1

1

1

1

1

1

1

1

1

1

1

1

2

1

Qty.

1

1

1

9-15

SRSR PARTS

27


1

4

3

2

5

32

6

26

30

34

28

29

8

9

24

25

33

30

7

21

15

16

19

17

20

20

31

18

14

22

24

23

10

13

12

11

9-16

550 MM148 (9--99)

Y

∇

Y

Y

Y

∇

Y

Y

19 79471

20 43555

21 25649

22 61174

23 61175

24 41169

25 61181

79477

26 79473--1

27 64685

28 79474

79476

79472--1

64685

79474

29 79464

30 79424

31 79570

32 79488

33 79478

34 375724

Ref.

Tennant

Part No.

1 79453

2 375724

3 79580

4 54333

5 03404

6 79367

7 61189

8 61187

9 61188

10 36644

11 61170

12 61171

13 82958

14 61245

15 79500

16 23498

17 76426

18 79545


(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

Machine

Serial Number

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

(004934--

Description

) Plate

) Cap, Filler

) Hose, Cleaning Solution

) Clamp, Worm Drive

) Tank, Detergent

) Gasket, Cleaning Solution Tank

) Door, Upper

) Gasket, Upper Door

) Plate, Upper Door

) Nut, Locking

) Rod, Door Latch

) Stud, Door Latch

) Knob, Door Latch

) Door, Lower

) Deflector, Spray, Rubber

) Clamp, Worm Drive

) Washer, Rubber Seal

) Seal, Suction Tube

) Tube, Rear Squeegee Suction

) Clamp, Worm Drive

) Hose, Rear Squeegee Suction

) Gasket, Lower Door

) Plate, Lower Door


) Pivot, Door Hinge

) Filter Assembly, Laminar Flow, L.H.

) Housing, Filter Mounting

) Filter, Laminar Flow

) Panel, Flow Tube Mounting Cover

) Filter Assembly, Laminar Flow, R.H.

) Housing, Filter Mounting

) Filter, Laminar Flow

) Panel, Flow Tube Mounting Cover

) Thumbscrew, Filter Hold Down

) Filter, Solution Outlet

) Frame, Spray Deflector

) Label, SRSr Cleaning Solution

) Label, Fill Tank

) Cap, Filler

SRSR PARTS

08673 -- 550

4

1

2

8

1

2

1

2

1

1

1

1

1

1

1

2

1

2

2

1

1

8

2

8

8

2

8

2

2

6

1

1

1

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

9-17

SRSR PARTS

9-18

550 MM148 (2--95)

OPTIONS

SECTION

10

CONTENTS PAGE

Fig. 1 -- Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2 -- Overhead Guard Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 3 -- Heavy Duty Bumper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 4 -- Brush Pressure Warning Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Flashing Light Kit

Fig. 6 -- Revolving Light Group

Fig. 7 -- Revolving Light Kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 8 -- Reserve LPG Tank Group with Filler Valve, SRSr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 9 -- Reserve LPG Tank Kit with Filler Valve

Fig. 10 -- Reserve LPG Tank Mounting Kit

Fig. 11 -- Squeegee Wand Kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 12 -- High Pressure Sprayer Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 13 -- Sludge Removal Tool Assembly, SRSr

Fig. 14 -- Heavy Duty Bumper Kit, SRSr

Fig. 15 -- Squeegee Wand Kit, SRSr

Fig. 16 -- Light Kit, SRSr

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 17 -- Flashing Light Kit, SRSr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 18 -- Revolving Light Group, SRSr

Fig. 19 -- Level Warning Light Kit, SRSr

Fig. 20 -- Fire Extinguisher Kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 21 -- Protectoseal Gasoline Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 22 -- Wheel Assembly, Foam Filled

Fig. 23 -- Solution Tank Drain Kit

Fig. 24 -- Rear View Mirror Kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 25 -- Spark Arresting Muffler Kit

Fig. 27 -- Side Squeegees Extension Kit

Fig. 28 -- Documentation Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 26 -- Recovery Level Warning Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-23

10-24

10-25

10-26

10-26

10-27

10-27

10-28

10-28

10-29

10-30

10-31

10-10

10-11

10-12

10-14

10-17

10-18

10-20

10-22

10-2

10-3

10-4

10-5

10-6

10-7

10-8

10-9

10-1

550 MM148 (9--99)

OPTIONS

7

6

Fig. 1 -- Light Kit

9

10

1

3

8

3

2

14

15

16

13

14

15

12

∇

Y

Y

Y

Y

∇

YY

Y

Y

Y

∇

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

10-2

Ref.

Tennant

Part No.

78160

1 24298

2 76062

3 79102

4 51572

45780

5 49022

76426

6 47768

24427

7 10701

8 13959

9 07422

10 14215

Machine

Serial Number

(003370--

(005290--

(005290--

(005290--

(004957--

(004957--

(004957--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Light Kit

) Headlight Assembly

) Insulator

) Wire Assembly, Headlight

) Taillight

) Bulb

) Bracket, Taillight

) Washer, Sealing

) Light, Panel

) Bulb

) Switch, Toggle

) Switch, Brake Light Sending

) Holder, Fuse

) Fuse

11 49262

78153

09385

12 25183

(003370--

(003370--

(003370--

(004255--

) Clamp, Conduit

) Wire Kit, Operating Lights

) Clamp, Cable

) Wire Harness

49266 (003370--

10632--19 (003370--

13 21639

14 51570

) Tie, Cable

) Grommet, Rubber

(003370--005289 ) Light Kit, Hd--Tl/550

(003370--005289 ) Bulb

15 24227

16 24142

17 79439

48211

(003370--005289 ) Washer, Dished

(003370--005289 ) Washer, Spherical

(003370--004956 ) Taillight

(003370--004956 ) Bulb

18 76877

19 76220

(003370--004956 ) Bracket, Taillight

(003370--004254 ) Wire Harness

5

11

4

5

4

18 17 18 17

19

09871 -- 550

1

1

6

1

1

1

2

1

2

1

2

4

2

1

Qty.

1

4

1

1

2

2

2

2

1

1

1

1

1

1

550 MM148 (9--99)

Fig. 2 -- Overhead Guard Kit

OPTIONS

Front

∇

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

75903

1 76862

2 76858

3 76859

4 76860

5 76861

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Guard Kit, Overhead

) Guard, Top

) Leg, Front, R.H.

) Leg, Front, L.H.

) Leg, Rear, R.H.

) Leg, Rear, L.H.

550 MM148 (9--99)

00317 -- ALL

Qty.

1

1

1

1

1

1

10-3

OPTIONS

Fig. 3 -- Heavy Duty Bumper Kit

2

4

1

5

3

5

1

∇

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

75906

1 75108

2 78101

3 78099

4 75673

5 75144

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Bumper Kit, Heavy Duty

) Bumper, Recovery and Solution Tank

) Bumper, Left Side, Tractor

) Bumper, Right Side, Tractor

) Bumper, Scrubber Head

) Bracket, L

4

00825 -- 550, 550E

Qty.

1

2

1

1

2

2

10-4

550 MM148 (9--99)

9

Fig. 4 -- Brush Pressure Warning Kit

Hydraulic

Pump

OPTIONS

Hydraulic Valve

Elbow

6

8

7

5

4

∇

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

03992

1 62417--2

2 68222

3 78157

4 15724

5 47504

6 40514

7 49943

8 34375

9 76252

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(004438--

(003370--

Description

) Warning Kit, Brush Pressure

) Switch, Pressure

) Light, Pilot

) Wire Kit

) Fitting, Straight

) Fitting, Elbow

) Fitting, Tee

) Hose, Hydraulic

) Fitting, Straight

(003370--004437 ) Hose, Hydraulic

1

550 MM148 (9--99)

2

3

02858 -- 550

1

1

1

1

Qty.

1

1

1

1

1

1

10-5

OPTIONS

Solution

Tank

Fig. 5 -- Flashing Light Kit

∇

Y

∇

YY

YY

YY

YY

YY

Y

Y

Y

Y

∇

Y

∇

Y

Ref.

Tennant

Part No.

78164

1 47535

47535--2

24576--1

24576

47535--1

22640

2 16513

3 42082

78155

10701

47536

47536--1

47537

47537--1

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Light Kit, Flashing

) Lamp Assembly, Flashing

) Lamp, Flashing

) Bracket, Flasher

) Flasher

) Lens, Lamp, Red

) Bulb

) Support

) Rivnut

) Wire Kit

) Switch

) Lamp Assembly, Flashing, Amber

) Lens, Lamp, Amber

) Lamp Assembly, Flashing, Blue

) Lens, Lamp, Blue


10-6

550 MM148 (9--99)

00817 -- 550

Qty.

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

Fig. 6 -- Revolving Light Group

OPTIONS

Solution

Tank

∇

Y

Y

∇

Y

Y

∇

Y

Y

Ref.

Tennant

Part No.

1 16418

2 16421

3 16511

4 53174--1

5 46314

49262

10701

16419

16422

16511

16420

16423

16511

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Light Assembly, Revolving Red

) Lens, Red

) Bulb

) Support

) Grommet

) Clamp, Conduit

) Switch, Toggle

) Light Assembly, Revolving Blue

) Lens, Blue

) Bulb

) Light Assembly, Revolving Amber

) Lens, Amber

) Bulb


550 MM148 (9--99)

02386 -- 550

1

1

1

2

2

1

1

1

5

Qty.

1

1

2

1

10-7

OPTIONS

Fig. 7 -- Revolving Light Kit

1

2

4

5

3

Y

Y

∇

YY

Y

Y

∇

Y

∇

Y

∇

Y

∇

YY

YY

Y

Ref.

Tennant

Part No.

78161

1 16418

46928--1

45670

2 33782

3 33783

78154

4 51798

10701

5 09384

16420

16423

16419

16422

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Light Kit, Revolving

) Lamp Assembly, Revolving

) Lens, Lamp, Red

) Bulb

) Plate, Mounting

) V--Bolts

) Wire Kit

) Grommet, Rubber

) Switch, Toggle

) Clamp, Cable

) Lamp Assembly, Revolving, Amber

) Lens, Lamp, Amber

) Lamp Assembly, Revolving, Blue

) Lens, Lamp, Blue

10-8

550 MM148 (9--99)

01108 -- 550, 1550

Qty.

1

1

1

2

1

1

1

1

1

1

1

5

1

1

Fig. 8 -- Reserve LPG Tank Group with Filler Valve, SRSr

OPTIONS

Solution

Tank

∇

Y

Ref.

Tennant

Part No.

1 53400--3

2 24928--1

3 76426

4 53400--2

5 53400--1

6 53400--4

7 79368

8 53400--5

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Mount, LPG Tank

) Tank Assembly, LPG

) Washer, Rubber

) Mount, LPG Tank

) Latch

) Lug

) Bracket, LPG Tank Mounting, Replaced by none

) Locator

NOTE: To identify parts shown but not listed here, see Section 9, SRSr Parts.

00795 -- 550, 1550, LP

2

1

2

1

Qty.

1

1

4

1

550 MM148 (9--99)

10-9

OPTIONS

Fig. 9 -- Reserve LPG Tank Kit with Filler Valve

Solution

Tank

∇

Y

Y

Y

Y

Y

∇

YY

Y

Y

Ref.

Tennant

Part No.

78109

1 42082

2 78120

3 53400--3

4 53400--2

5 53400--1

6 53400--4

7 53400--5

8 24928--1

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Tank Kit, Reserve LPG

) Rivnut

) Bracket, LPG Tank Mounting

) Mount, LPG Tank

) Mount, LPG Tank

) Latch, Tank

) Lug

) Locator, Tank

) Tank Assembly, LPG


10-10

00437 -- 550, LP

1

2

2

4

2

Qty.

1

4

2

2

550 MM148 (9--99)

OPTIONS

4

Fig. 10 -- Reserve LPG Tank Mounting Kit

5

3

6

4

5

6

2

7

3

7

6

1

5

2

1

Solution

Tank

6

5

∇

Y

Y

Y

Y

Y

∇

YY

Y

Ref.

Tennant

Part No.

78090

1 42082

2 78120

3 53400--3

4 53400--2

5 53400--1

6 53400--4

7 53400--5

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Tank Mounting Kit, Reserve LPG

) Rivnut

) Bracket, LPG Tank Mounting

) Mount, LPG Tank

) Mount, LPG Tank

) Latch, Tank

) Lug

) Locator, Tank


550 MM148 (9--99)

00437 -- 550, LP

Qty.

1

4

1

2

2

2

4

2

10-11

OPTIONS

Solution Tank

Fig. 11 -- Squeegee Wand Kit

Recovery Tank

Engine Cover


10-12

550 MM148 (2--95)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

YY

Ref.

Tennant

Part No.

78167

1 03823

2 75128

3 50790

4 75095

5 76152

6 76153

7 75127

8 76154A

9 75076

10 76426

42082

11 50788

12 50789

13 40171

14 22473

15 40670

16 75054

17 40671

18 75118

19 40173

40173--1

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Fig. 11 -- Squeegee Wand Kit

Description

) Squeegee Wand Kit

) Clamp, Toggle

) Spindle, Adjusting

) Plate, Wand Hose Adaptor Storage

) Seal, Adhesive Backed

) Adaptor, Rear Squeegee

) Adaptor, Squeegee Wand

) Hose, Squeegee Wand

) Tube, Rear Suction

) Seal, Rear Suction Tube

) Washer, Rubber Backed

) Rivnut

) Bracket, Hose Mounting, R.H.

) Bracket, Hose Mounting, L.H.

) Handle, Squeegee Wand

) Clip, Handle, Retaining

) Catch

) Mount, Squeegee Nozzle

) Bracket, U

) Hook, Rubber

) Nozzle Assembly, Squeegee

) Blade Set, Replacement

OPTIONS

00321--00798 -- 550

10

4

1

1

1

1

1

1

1

1

1

2

1

1

1

1

Qty.

1

4

4

1

2

1

550 MM148 (9--99)

10-13

OPTIONS

Fig. 12 -- High Pressure Sprayer Kit


10-14

550 MM148 (2--95)

∇

Y

Y

Y

Y

∇

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y


Ref.

Tennant

Part No.

78171

1 75180

2 40151

3 40152

4 75186

5 40155

6 40154

7 11399

8 75197

9 75119

10 40175

11 75198

12 08877

13 08877

14 40145

15 40144--5

16 47721

17 11869

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Sprayer Kit, High Pressure

) Retainer, Hose, Water

) Handle, Spray

) Wand, Spray

) Nozzle, Spray

) Connector, Handle, Spray

(003370--

(003370--

) Hose, Water, High Pressure

) Clamp, Worm Drive

(003370--003483 ) Hose, Rubber

(003370-) Tee, Barbed

(003370--003483 ) Tee, Barbed

(003370--003483 ) Hose, Rubber

(003370--003483 ) Filter

(003370--003483 ) Element, Filter Screen

(003370--

(003370--

(003370--

(003370--

) Fitting, Barbed Elbow

) Gauge, Pressure

) Fitting, Straight

) Fitting, Elbow

18 11442--10 (003370--

19 02453

) Fitting, Tee

(003370--003483 ) Replacement Kit, Water Valve

20 51782

21 42214

(003370-) Fitting, Elbow


22 52448

23 02281

24 75196

25 75185

(003370--003483 ) Fitting, Tee

(003370-) Fitting, Nipple

(003370--003483 ) Hose, Rubber

(003370-) Motor, Hydraulic

26 75197

27 75187

39322

28 33778

33692

(003370--

(003370--

(003370--

(003370--

(003370--

) Hose, Rubber

) Coupling, Keyed, R.H.

) Screw, Set

) Chain Assembly

) Link, Chain

29 40143

30 42214

31 40144--1

40144--4

32 05178

33 05492

34 40573

35 47636

36 67515

37 51782

38 51779

39 47662

(003370--

(003484--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

40 53083--14 (003370--

41 46611 (003370--

42 75179

43 75181

(003370--

(003370--

44 39278

45 76570

46 46480

(003370--

(003370--

(003370--

) Coupling, Keyed, L.H.

) Fitting, Straight

) Pump, Water (See Braekdowns)

) Oil, Cat Water Pump

) Plug, Pipe

) Fitting, Straight

) Fitting, Straight

) Fitting, Straight

) Valve, Relief, Hydraulic

) Fitting, Elbow

) Fittiing, Tee

) Hose, Hydraulic

) Hose, Hydraulic

) Fitting, Elbow

) Guard, Coupling

) Mount, Pump, Water

) Screw, Hex, (50 mm)

) Screw, Hex, (30 mm)

) Fitting, Straight

550 MM148 (9--99)

OPTIONS

00436 -- 550

1

1

1

2

1

1

1

1

1

2

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

10

1

1

1

1

1

1

Qty.

1

2

1

1

1

1

10-15

OPTIONS

Y

∇

YY

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y


Ref.

Tennant

Part No.

47 75199

Machine

Serial Number

(003370--

48 48108A (003370--

49 48108A--1 (003370--

50 75184

51 47498

52 51809

53 40514

54 75194

55 38321

56 63244--3

57 02452

58 47848

59 40145

60 02450

61 02534

62 02535

63 43246

64 02449

65 24584

66 06750

(003370--

(003370--

(003370--

(003370--

(003484--

(003484--

(003484--

(003484--

(003484--

(003484--

(003484--

(003484--

(003484--

(003370--

(004438--

Description

) Tube, Hydraulic

) Valve, Shut--off

) Knob, Valve

) Mount, Valve, Hydraulic

(003370--004437 ) Fitting, Elbow

(003370--004437 ) Hose, Hydraulic

) Fitting, Tee

) Decal, Throttle High Pressure Spray

) Cover

) Fitting, Elbow

) Hose, Rubber

) Hose, Rubber (Cut in 2)

) Fitting, Elbow

) Strainer, Water

) Screen

) Gasket

) Fitting, Straight

) Valve, Water Pressure

) Fitting, Elbow

) Fitting, Straight

1

1

1

1

1

1

1

1

1

1

1

2

Qty.

1

1

1

1

1

1

1

1

10-16

550 MM148 (2--95)

Fig. 13 -- Sludge Removal Tool Assembly, SRSr

OPTIONS

∇

Y

Y

Y

Y

Ref.

Tennant

Part No.

79518

1 03292B

2 79517

3 79515

4 79508--1

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Tool Assembly, Sludge Removal

) Grip, Handle

) Handle, Sludge Removal

) Squeegee

) Retainer, Squeegee

00338 -- ALL

Qty.

1

1

1

1

1

550 MM148 (9--99)

10-17

OPTIONS

2

Fig. 14 -- Heavy Duty Bumper Kit, SRSr

4

1

5

3

10-18

550 MM148 (2--95)

∇

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

79426

1 75673

2 76880

3 76881

4 78101

5 78099

Fig. 14 -- Heavy Duty Bumper Kit, SRSr

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Bumper Kit, Heavy Duty

) Bumper, Scrubber Head

) Bumper, Recovery and Solution Tank, L.H.

) Bumper, Recovery and Solution Tank, R.H.

) Bumper, Tractor, Left Side

) Bumper, Tractor, Right Side

OPTIONS

00826 -- 550, 550E

Qty.

1

2

1

1

1

1

550 MM148 (9--99)

10-19

OPTIONS

Fig. 15 -- Squeegee Wand Kit, SRSr

Solution

Tank

3

5

4

2

1

6

Solution

Tank

7

9

10

11

Engine

Cover

8

14

16

15

17

18

12

13

12

NOTE: To identify parts shown but not listed here, see Section 9, SRSr Parts, or Section 6, Standard Parts.

10-20

550 MM148 (2--95)

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

Ref.

Tennant

Part No.

79429

1 79545

2 79538

3 03823

75128

4 79546

5 79532

6 79535

7 14432

8 75127

9 79547

10 50788

12 22473

11 50789

13 40171

14 75118

15 40670

16 40671

17 75054

18 40173

Fig. 15 -- Squeegee Wand Kit, SRSr

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Wand Kit, Squeegee

) Gasket, Tank Adaptor

) Adaptor, Tank

) Clamp, Toggle

) Spindle, Adjusting

) Gasket, Wand Adaptor

) Adaptor, Squeegee Wand

) Adaptor, Vacuum Wand

) Clamp, Worm Drive

) Hose

) Bracket, Adaptor, Storage

) Mount, Wand Hose, R.H.

) Clip, Finger Grip

) Mount, Wand Hose, L.H.

) Handle, Nozzle

) Hook, Rubber

) Catch, Rubber Hook

) Bracket, U

) Mount, Squeegee

) Nozzle

OPTIONS

00340--00344--00356 -- 550, 1550

2

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

1

1

1

550 MM148 (9--99)

10-21

OPTIONS

Fig. 16 -- Light Kit, SRSr

7

6

9

10

1

3

8

3

2

12

13

14

11

12

13

11

∇

Y

Y

Y

Y

∇

YY

Y

Y

∇

YY

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Ref.

Tennant

Part No.

79427

1 24298

2 76062

3 79102

4 51572

45780

5 49022

6 47768

24427

7 10701

8 13959

Machine

Serial Number

(003370--

(005290--

(005290--

(005290--

(004934--

(004934--

(004934--

(003370--

(003370--

(003370--

(003370--

Description

) Light Kit, SRSr

) Headlight Assembly

) Insulator

) Wire Assembly, Headlight

) Taillight

) Bulb

) Bracket, Taillight

) Light, Panel

) Bulb

) Switch, Toggle

) Switch, Brake Light Sending

9 07422

10 14215

78153

49266

(003370--

(003370--

(003370--

(003370--

) Holder, Fuse

) Fuse, 20 A

) Wire Kit, Operating Lights

) Tie, Cable

11 25183

45339

(004255--

(003370--

) Wire Harness

) Terminal, Ring

10632--19 (003370--

21639

) Grommet, Rubber

(003370--005289 ) Light Kit, Hd--Tl/550

12 51570

13 24227

14 24142

15 79439

48211

(003370--005289 ) Bulb

(003370--005289 ) Washer, Dished

(003370--005289 ) Washer, Spherical

(003370--004933 ) Taillight

(003370--004933 ) Bulb

61705

16 76877

17 76220

(003370--004933 ) Gasket, Tailight

(003370--004933 ) Bracket, Taillight

(003370--004254 ) Wire Harness

10-22

5

4

5

4

16 15 16 15

17

00828 -- 550

1

1

1

2

1

6

1

1

4

2

1

2

1

1

2

2

2

Qty.

1

2

1

1

1

1

1

2

2

1

550 MM148 (9--99)

Fig. 17 -- Flashing Light Kit, SRSr

OPTIONS

Solution

Tank

∇

Y

∇

YY

YY

YY

YY

YY

Y

Y

Y

Y

∇

Y

YY

∇

Y

YY

Ref.

Tennant

Part No.

79428

1 47535

47535--2

47535--1

22640

24576--1

24576

2 16513

79436

10701

3 76426

47536

47536--1

47537

47537--1

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Light Kit, Flashing

) Lamp Assembly, Flashing

) Lamp, Flashing

) Lens, Lamp, Red

) Bulb

) Bracket, Flasher

) Flasher

) Support, Light

) Wire Kit

) Switch

) Washer, Sealing

) Lamp Assembly, Flashing, Amber

) Lens, Lamp, Amber

) Lamp Assembly, Flashing, Blue

) Lens, Lamp, Blue


550 MM148 (9--99)

00347 -- 550, 1550

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

10-23

OPTIONS

Fig. 18 -- Revolving Light Group, SRSr

Solution

Tank

∇

Y

Y

∇

Y

Y

∇

Y

Y

Ref.

Tennant

Part No.

1 16418

2 16421

3 16511

4 31960

4 60969

5 46314

49262

10701

16419

16422

16511

16420

16423

16511

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Light Assembly, Revolving Red

) Lens, Red

) Bulb

) Support, 13 in (330mm)

) Support, 10 in (254mm)

) Grommet

) Clamp, Conduit

) Switch, Toggle

) Light Assembly, Revolving Blue

) Lens, Blue

) Bulb

) Light Assembly, Revolving Amber

) Lens, Amber

) Bulb


10-24

02387 -- 550, 1550

1

5

1

1

Qty.

1

1

2

1

1

1

1

1

2

2

550 MM148 (9--99)

Fig. 19 -- Level Warning Light Kit, SRSr

1

OPTIONS

2

3

4

4

Front Side of

Solution Tank

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

YY

YY

Y

Y

Y

Y

Ref.

Tennant

Part No.

79434

1 03393

2 79553

3 79452

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

4 76089--2

5 79451

(003370--

(003370--

6 42082 (003370--

64795C--1 (003370--

64921

24592

79542

79530

(003370--

(003370--

(003370--

(003370--

68222

59984

07422

62595--6

(003370--

(003370--

(003370--

(003370--

62595--18 (003370--

Description

) Light Kit, Level Warning

) Cover, Liquid Level Probe

) Connector

) Housing, Probe

) Probe, Liquid Level

) Fitting, Cap

) Rivnut

) Board, P.C.

) Spacer

) Screw, Hex, 10 -- 24 x 0.75”

) Wire Kit

) Wire Harness

) Pilot Light

) Fuse, 1 A

) Holder, Fuse

) Molding, Trim, 7.5” (190 mm)

) Molding, Trim, 3 ” (75 mm)


550 MM148 (9--99)

6

4

5

6

Cleaning

Solution

Tank

10-25

06185--06186 -- 550

1

1

4

4

2

1

3

1

1

1

3

1

Qty.

1

1

1

1

1

OPTIONS

Fig. 20 -- Fire Extinguisher Kit

1

Top Access

Door

∇

Y

Ref.

Tennant

Part No.

78127

1 25312

Machine

Serial Number

(003370--

(003370--

Description

) Extinguisher Kit, Fire

) Extinguisher, Fire

Fig. 21 -- Protectoseal Gasoline Cap

Fuel Tank

1

00830 -- ALL

Qty.

1

1

Ref.

Tennant

Part No.

1 02506--6

Machine

Serial Number

(003370--

Description

) Cap, Gasoline, Protectoseal


10-26

00829 -- 550, 1550

Qty.

1

550 MM148 (9--99)

Fig. 22 -- Wheel Assembly, Foam Filled

OPTIONS

Ref.

Tennant

Part No.

1 48912

Machine

Serial Number

(003370--

Description

) Wheel Assembly, Foam Filled

Fig. 23 -- Solution Tank Drain Kit

00839 -- 550

Qty.

4

∇

Y

Y

Y

Ref.

Tennant

Part No.

75923

1 76075

2 76076

3 11399

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

Description

) Drain Kit, Solution Tank

) Tee

) Valve, Water, Drain

) Clamp, Worm Drive


550 MM148 (9--99)

00837 -- ALL

Qty.

1

1

1

2

10-27

OPTIONS

Fig. 24 -- Rear View Mirror Kit

Overhead

Guard

∇

Y

Ref.

Tennant

Part No.

78156

1 76863

Machine

Serial Number

(003370--

(003370--

Description

) Mirror Kit, Rear View

) Mirror, Rear View

Fig. 25 -- Spark Arresting Muffler Kit

00836 -- ALL

Qty.

1

1

Ref.

Tennant

Part No.

1 78116

Machine

Serial Number

(003370--

Description

) Muffler, Spark Arresting

10-28

00303 -- 550, 1550

Qty.

1

550 MM148 (9--99)

Y

Y

Y

∇

Y

Y

Y

Y

Y

∇

YY

Ref.

Tennant

Part No.

78159

64795A

64921

24592

68222

76090

76155

76089--2

59984

07422

Fig. 26 -- Recovery Level Warning Light Kit

Machine

Serial Number

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

(003370--

Description

) Light Kit, Recovery Level Warning

) P.C. Board, Level Sensing

) Spacer, P.C. Board

) Screw, Hex

) Light, Pilot

) Wire Kit

) Wire Harness

) Probe, Liquid Level

) Fuse, 1 A

) Holder, Fuse, (Panel Mount)

OPTIONS

00833 -- 550

Qty.

1

1

1

1

1

1

4

1

1

4

550 MM148 (9--99)

10-29

OPTIONS

Fig. 27 -- Side Squeegees Extension Kit

Side Squeegee

Assembly

Scrub Head

∇

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

04595

1 04598

2 03395

3 03409

4 03408

04597

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Extension Kit, Side Squeegees

) Frame, Side Squeegee, R.H.

) Blade, Squeegee

) Strip, Backup

) Retainer, Blade

) Frame, Side Squeegee, L.H.

03874 -- ALL

Qty.

1

1

4

4

4

1

10-30

550 MM148 (9--99)

OPTIONS

Fig. 28 -- Documentation Group

2

1

4

3

Ref.

Tennant

Part No.

1 MM148

2 85148

3 34792

4 10397

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

Description

) Manual Pkg, 550

) Manual Fiche, 550

) Manual, Engine, Continental, TM27--D

) Video, Operator, 550

07501 -- 550, NA

Qty.

1

1

1

1

550 MM148 (9--99)

10-31

OPTIONS

10-32

550 MM148 (9--99)

BREAKDOWNS

SECTION

11

CONTENTS PAGE

Fig. 1 -- High Pressure Spray Pump Breakdown

Fig. 2 -- Solution Pump Breakdown, 79614



Fig. 6 -- Hydraulic Pump Breakdown, 47915

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Metering Solution Pump Breakdown, 16485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 7 -- Hydraulic Pump Breakdown, 34310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 8 -- Hydraulic Piston Pump Breakdown, 74163

11-2

11-4

11-5

11-6

11-7

11-8

11-9

11-10

Fig. 9 -- Hydraulic Piston Pump Breakdown, 74163

Fig. 10 -- Manual Control Breakdown, 74273

Fig. 11 -- Hydraulic Motor Breakdown, 48663



Fig. 14 -- Hydraulic Pump Breakdown, 48880



. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 17 -- Hydraulic Steering Valve Breakdown, 57982

Fig. 18 -- Hydraulic Steering Valve Breakdown, 74176

Fig. 19 -- Hydraulic Solenoid Valve Breakdown, 31575

Fig. 20 -- Hydraulic Valve Breakdown, 32761

Fig. 21 -- Hydraulic Flow Switch Breakdown, 31556

Fig. 22 -- Hydraulic Cylinder Breakdown, 04431

Fig. 23 -- Hydraulic Valve Breakdown, 48108A


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-25

11-26

11-27

11-28

11-29

11-30

11-31

11-32

11-12

11-14

11-16

11-18

11-20

11-22

11-23

11-24

11-1

550 MM148 (6--97)

BREAKDOWNS

8

10

8

9

Fig. 1 -- High Pressure Spray Pump Breakdown

8

5

7

8

8

1

2

3

1

3

8

4

6

11-2

550 MM148 (3--98)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Fig. 1 -- High Pressure Spray Pump Breakdown, 40144--1

Ref.

Tennant

Part No.

40144--1

40144--4

1 38595

Manufacturer

Serial Number

(000000--

(000000--

(000000--

2 40144--20 (000000--

3 40144--21 (000000--

4 40144--22 (000000--

5 37572

6 37778

7 02582

8 02583

9 37573

10 38321

40144--6

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Sprayer, High Pressure

) Oil, Cat Pump

) Sleeve and Seal Kit

) Piston Kit

) Cup Kit, Short

) Valve Kit, Discharge

) Rod, Connecting

) Manifold, Discharge

) Bearing, Ball

) Seal Kit

) Cap, Oil Filler

) Pump Cover

) Key

BREAKDOWNS

02393 -- ALL

1

1

1

2

1

3

1

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

11-3

BREAKDOWNS

Fig. 2 -- Solution Pump Breakdown, 79614

∇

Y

Y

Y

Y

Ref.

Tennant

Part No.

79614

1 SK2498

2 SK2500

3 SK2499

4 38715

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump, Solution

) Replacement Kit, Brush

) Hub and Magnet Kit

) Impeller Shaft and Bearing Kit

) Housing

02123 -- 550

Qty.

1

1

1

1

1

11-4

550 MM148 (9--99)


BREAKDOWNS

∇

Y

Y

∇

YY

Y

Y

Ref.

Tennant

Part No.

03838

1 SK2498

2 03711

3 33308

4 51406

5 51416

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump Assembly, Solution


) Replacement Kit, Pump Head

) Replacement Kit, Pump Body

) Connector

) Terminal, Male

06963 -- 550

Qty.

1

1

1

1

1

2

550 MM148 (9--99)

11-5

BREAKDOWNS


∇

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

33327

1 48791

2 03711

3 48789

4 51406

5 51416

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump Assembly, Solution


) Replacement Kit, Pump Head

) Replacement Kit, Pump Body

) Connector

) Terminal, Male

06963 -- 550, 1550

Qty.

1

1

1

1

1

2

11-6

550 MM148 (9--99)

Fig. 5 -- Metering Solution Pump Breakdown, 16485

BREAKDOWNS

Motor

Bracket

∇

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

16485

1 63923

2 21660

3 21661

4 63924

5 02430

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump, Metering Solution

) Connector Kit, Tubing

) Valve Kit, Pump

) Replacement Kit, Bellows

) Motor, Gear

) Crank Replacement Kit

00112 -- ALL

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

11-7

BREAKDOWNS

Fig. 6 -- Hydraulic Pump Breakdown, 47915

YY

YY

YY

YY

YY

∇

Y

Y

∇

YY

Y

∇

YY

YY

YY

YY

YY

YY

YY

Ref.

Tennant

Part No.

47915

1 SK1450

40726

2 02445

3 02444

4 02443

5 02441

6 02442

7 02440

38446

8 02437

9 02439

10 02438

11 02435

12 02436

13 02434

14 02433

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump, Hydraulic

) Seal Kit

) Pump (Replaced by none)

) Priority Valve Assembly

) Relief Valve Assembly

) Cartridge Kit, Cover End

) Cartridge Kit

) Valve Plate Assembly

) Shaft Kit

) Pump

) Charge Relief Kit

) Coupling

) Replenishing Valve Assembly

) Shaft Kit

) Pintle Kit, (Replaced by none)

) Yoke

) Rotating Group Kit

02377 -- 550, 1550

1

1

1

1

Qty.

1

1

1

1

1

1

1

1

1

1

2

1

1

11-8

550 MM148 (9--99)

BREAKDOWNS


1

16

13

14

12

1

15

17

11

10

1

2

7

3

4

1

6

8

6

1

7

5

9

∇

Y

Y

Y

Y

∇

YY

Y

Y

Y

Y

∇

YY

YY

Y

Y

Y

Y

Y

∇

YY

Ref.

Tennant

Part No.

34310

1 34092

2 37467

3 34094

4 37453

5 37462

6 34097

7 55926

8 37451

9 37450

10 34158

11 34159

12 34160

13 34161

14 SK2586

15 34162

16 55936

17 55929

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump, Hydraulic

) Seal Kit

) Bearing, Thrust

) Shaft

) Housing Assembly, Pump

) Bearing

) Bearing

) Ring, Retaining

) Plate, Cam

) Piston Block Assembly

) Housing Assembly, Relief

) Bearing

) Valve, Relief

) Pump Kit, Charge

) Valve Assembly, Check

) Adaptor Assembly

) Valve Assembly, Relief (Includes Bearing)

) Bearing

03620 -- 550, 1550

2

1

1

1

1

1

2

2

1

1

1

1

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

11-9

BREAKDOWNS

Fig. 8 -- Hydraulic Piston Pump Breakdown, 74163

28

22

27

23

12

2 31

6 not sold separately

11

15

25

29

19

5

16

3

11

26 14

17

25

18

8

20 not sold separately

11

11

13

21

4

31

2

1

11

24

11

9

10

9

11

7

11

30

11-10

550 MM148 (6--96)


NOTE: Piston Pump, TENNANT Part Number 74163, includes Fig. 8, and Fig. 9.

YY

Y

∇

YY

YY

YY

YY

Y

Y

Y

Y

Y

∇

YY

YY

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

14 37462

15 79742

16 79743

17 79744

18 79745

19 79746

20 79747

21 74265

22 74266

23 74267

24 37460

25 13907

26 79779

27 74272

28 74273

29 74276

30 74280

31 74281

Ref.

Tennant

Part No.

74163

1 74184

2 74223

3 61882

4 74253

5 74254

6 74256

7 74257

8 74258

9 74240

10 74210

11 74283

12 74262

74263

13 79771

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump, Hyd Piston V 2.48

) Nut, Jam

) Screw, Cap

) Rotating Kit

) Piston, Servo

) Follower, Piston

) Plate, Cover

) Plate, Cover

) Camplate S/A

) Race, Bearing

) Bearing

) Seal Kit, Pump

) Screw, Cap

) Housing S/A

) Housing

) Bearing

) Plug S/A

) Cradle Sub Assy

) Dowel Bushing

) Bushing

) Cap Screw

) Cap Screw

) Shaft, Drive Sp

) Nut

) Lockwasher

) Washer

) Plug #8

) Plug,#12 O--Ring Ph

) Arm, Control

) Control, Manual (See Breakdown)

) Orifice, Valve

) Washer

) Washer

BREAKDOWNS

10136 -- 550, 1550

2

1

1

1

1

2

1

1

1

2

1

1

1

1

1

1

1

8

Qty.

1

1

1

2

1

1

1

1

8

1

6

1

1

1

1

550 MM148 (9--99)

11-11

BREAKDOWNS


4

22

9

7

1

17

10

2

18

2

20

20

19

21

2

11

5

8

1

22

3

12

6

16

15

14

13

11-12

550 MM148 (12--98)


NOTE: Piston Pump, TENNANT Part Number 74163, includes Fig. 8, and Fig. 9.

∇

Y

Y

Y

Y

Y

Y

Y

∇

YY

YY

Y

Y

∇

YY

Y

Y

Y

Y

YY

YY

YY

YY

Y

Y

Ref.

Tennant

Part No.

74163

1 74259

2 74283

3 74260

4 74261

5 61886

6 79708

7 74264

8 34159

9 79748

10 74270

11 74271

12 79749

13 79750

14 79751

15 79752

16 79753

17 74274

18 74275

19 74277

20 74278

21 74279

22 74282

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump, Hyd Piston V 2.48

) Relief Valve Sa

) Seal Kit, Pump

) Screw, Cap

) Screw, Cap

) Valve Plate

) Repair Info,Pmp

) Backplate S/A

) Bearing

) Roll Pin

) Key

) Charge Pmp Adap

) Bushing

) Plug

) Shims

) Spring

) Poppet

) Geroter,Ring In

) Geroter,Ring Ot

) Coupler

) Ring, Retaining

) Actuator, Valve

) Washer

BREAKDOWNS

10136--09670 -- 550, 1550

Qty.

1

2

1

1

1

1

2

1

1

2

1

1

1

1

1

1

4

1

2

1

1

1

1

550 MM148 (9--99)

11-13

BREAKDOWNS

2

Fig. 10 -- Manual Control Breakdown, 74273

3

5

5

4

6

1

14

7

8

9

10

12

11

15

13

3

11-14

550 MM148 (6--96)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

74273

1 79754

2 79755

3 79776

4 79756

5 79757

6 79758

7 79759

8 79760

9 79761

10 79762

11 79763

12 79764

13 79765

14 79766

15 79767

Fig. 10 -- Manual Control Breakdown, 74273

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Control, Manual

) Housing,Control

) Plug

) Seal Kit,Cntrl

) Ring, Retaining

) Spring,Retainer

) Spring, Cntr

) Valve Spool

) Screw, Set

) Link, Feedback

) Dowel Pin

) Ring, Retaining

) Bell Crank

) Screw, Set

) Shaft, Input

) Pin, Headed

BREAKDOWNS

10134 -- 550, 1550

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

2

550 MM148 (9--99)

11-15

BREAKDOWNS

17

16

15

Fig. 11 -- Hydraulic Motor Breakdown, 48663

18

13

14

21

11

9

7

22

6

12

10

21

5

22

8

21

20

21

22

22

2

23

1

22

19

22

3

4

11-16

550 MM148 (6--96)

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

Ref.

Tennant

Part No.

48663

1 33694

2 74121

3 37955

4 74168

5 37616

6 37756

7 74122

8 52405

9 74123

10 34178

11 38968

12 74125

13 38255

14 74124

15 37766

16 34179

17 74137

18 74098

19 45622

20 45623

21 33580

22 33579

23 74249


Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Motor, Hyd Gear In 19.0

) Shaft, Assy Cl

) Housing, Brg Cl

) Retainer, Frt Cl

) Screw, Cap Cl

) Drive

) Geroler

) Plate, Valve

) Valve

) Valve Cl

) Spring

) Ring

) Bolt Cl

) Bolt

) Housing, Assy Cl

) Ball

) Spring

) Plug Assembly Cl

) Plug Assembly Ph

) Nut

) Key

) Seal Kit, Rear

) Seal Kit, Shaft Cl

) Repair Info. Cl

BREAKDOWNS

09612--09670 -- 550, 1550

3

1

2

1

1

1

1

1

2

2

1

2

Qty.

1

1

1

1

8

1

1

1

1

1

1

1

550 MM148 (9--99)

11-17

BREAKDOWNS

17

16

15


18

13

14

21

11

9

7

22

6

12

10

21

5

22

8

21

20

21

22

22

2

23

1

22

19

22

3

4

11-18

550 MM148 (6--96)

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

Ref.

Tennant

Part No.

74162

1 74165

2 74166

3 74167

4 74168

5 37616

6 37756

7 74122

8 52405

9 74123

10 34178

11 38968

12 74125

13 38255

14 74171

15 37766

16 34179

17 74137

18 74098

19 45622

20 45623

21 33580

22 74170

23 74249


Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Motor, Hyd Gear In 19.0

) Shaft, Assy Cl

) Housing, Brg Cl

) Retainer, Frt Cl

) Screw, Cap Cl

) Drive

) Geroler

) Plate, Valve

) Valve

) Valve Cl

) Spring

) Ring

) Bolt Cl

) Bolt

) Housing, Assy Cl

) Ball

) Spring

) Plug Assembly Cl

) Plug Assembly Ph

) Nut

) Key

) Seal Kit, Rear

) Seal Kit, Shaft Cl

) Repair Info. Cl

BREAKDOWNS

09612--09670 -- 550, 1550

3

1

2

1

1

1

1

1

2

2

1

2

Qty.

1

1

1

1

8

1

1

1

1

1

1

1

550 MM148 (9--99)

11-19

BREAKDOWNS

17

16

15

18

13


14

21

11

9

7

22

12

10

21

8

21

21

6

5

22

22

20

22

22

2

23

1 19

22

3

4

11-20

550 MM148 (6--97)

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

Ref.

Tennant

Part No.

22604

1 74165

2 74166

3 74167

4 74168

5 37616

6 37756

7 74122

8 52405

9 74123

10 34178

11 38968

12 74125

13 38255

14 74171

15 37766

16 34179

17 74137

18 74098

19 45622

20 45623

21 33580

22 79828

23 74249


Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Motor, Hyd Gear

) Shaft S/A

) Housing, Brg

) Retainer, Frt

) Screw, Cap

) Drive

) Geroler

) Plate, Valve

) Valve

) Valve

) Spring

) Ring

) Bolt

) Bolt

) Housing Assy,

) Ball

) Spring

) Plug Assembly

) Plug #4

) Nut

) Key

) Seal Kit, Rear

) Seal Kit, Shaft

) Instr. Repair Info, Motor

BREAKDOWNS

350628--09670 -- 550, 1550

3

1

2

1

1

1

1

1

2

2

1

2

Qty.

1

1

1

1

8

1

1

1

1

1

1

1

550 MM148 (9--99)

11-21

BREAKDOWNS


1

4

1

3

2

1

1

1

1 1

4

4

∇

Y

Y

Y

Y

Ref.

Tennant

Part No.

48880

1 48906

2 48909

3 48908

4 48907

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Pump, Hydraulic

) Seal Kit

) Body and Gear Kit, Front

) Body and Gear Kit, Rear

) Backplate Kit

06184 -- 550, 1550

Qty.

1

1

1

1

1

11-22

550 MM148 (9--99)

2

1


1

1

9

8

5

1

6

4

3

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

27792

1 28835

Manufacturer

Serial Number

(000000--

(000000--

2 39527

3 31354

(000000--

(000000--

4 37617 (000000--

5 00500--15 (000000--

6 31377

7 31382

8 45628

(000000--

(000000--

(000000--

9 16695 (000000--

Description

) Motor, Hydraulic

) Seal Kit

) Nut, Slotted

) Flange, Mounting

) Shaft, Output

) Key, Woodruff

) Drive

) Gerotor

) Bearing

) Race, Thrust

BREAKDOWNS

7

09795 -- 550, 1550

1

1

1

1

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

11-23

BREAKDOWNS

1


1

1

9

8

5

1

6

2

4

3

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

61489

1 61490

Manufacturer

Serial Number

(000000--

(000000--

2 39527

3 31354

(000000--

(000000--

4 37617 (000000--

5 00500--15 (000000--

6 31377

7 31382

8 45628

(000000--

(000000--

(000000--

9 16695 (000000--

Description

) Motor, Hydraulic

) Seal Kit

) Nut, Slotted

) Flange, Mounting

) Shaft, Output

) Key, Woodruff

) Drive

) Gerotor

) Bearing

) Race, Thrust

7

09795 -- 550, 1550

1

1

1

1

Qty.

1

1

1

1

1

1

11-24

550 MM148 (9--99)

Fig. 17 -- Hydraulic Steering Valve Breakdown, 57982

BREAKDOWNS

2

1

16

Not sold seperately

10

16

9

16

7

8

16

14

13

12

11

6

O--ring Groove

4

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

57982

1 74097

2 38873

3 57156

4 74094

5 58596

6 74218

7 74109

8 74110

9 74112

10 74111

11 74186

12 74187

13 74188

14 74189

15 74105

16 57152

74195

17 74251

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Steer Control, Hyd 3 6.2 1000

) Cap Screw

) Cover Cap

) Geroter

) Spacer Plate

) Drive

) Pin

) Race, Bearing

) Bearing, Needle

) Bushing, Seal

) Ring, Retainer

) Retainer, Chk

) Ball

) Seat, Chk Ball

) Screw Set

) Spacer

) Seal Kit,Stg

) Spring Kit, Scu

) Repair Info,Scu

3

15

O--ring Groove

5

O--ring Groove

17

09936--09670 -- ALL

1

1

1

1

Qty.

1

7

1

1

1

2

1

1

1

1

1

1

1

1

1

550 MM148 (9--99)

11-25

BREAKDOWNS

Fig. 18 -- Hydraulic Steering Valve Breakdown, 74176

16

Not sold seperately

2

1

10

16

9

16

7

8

16

14

13

12

11

6

O--ring Groove

4

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

74176

1 65241

2 74181

3 57156

4 74182

5 58596

6 74218

7 74109

8 74110

9 74112

10 74111

11 74186

12 74187

13 74188

14 74189

15 74105

16 74190

74195

17 74251

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Steer Control, Hyd #4 05.9 150

) Cap Screw

) Cap, End

) Geroter

) Plate, Wear

) Drive

) Pin

) Race, Bearing

) Bearing, Needle

) Bushing, Seal

) Ring, Retainer

) Retainer, Chk

) Ball

) Seat, Chk Ball

) Screw Set

) Spacer

) Seal Kit, Scu

) Spring Kit, Scu

) Repair Info,Scu

3

15

O--ring Groove

5

O--ring Groove

17

09936--09670 -- ALL

1

1

1

1

Qty.

1

7

1

1

1

2

1

1

1

1

1

1

1

1

1

11-26

550 MM148 (9--99)

7

4

Fig. 19 -- Hydraulic Solenoid Valve Breakdown, 31575

BREAKDOWNS

6

6

8

1

4

7

1

1

1

5

2

1

2

5

5

2

1

3

3

3

∇

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

31575

1 04198

2 31642

3 31643

4 02536

5 02520

6 02519

7 04525

8 04185

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Valve, Hydraulic, Solenoid

) Seal Kit

) Inlet Section

) Valve Section

) Coil

) Valve Section, Manual

) Handle Assembly, Complete

) Nut, Solenoid

) Linkage Kit, Handle

02392 -- 550, 1550

Qty.

1

2

1

1

1

1

2

1

1

550 MM148 (9--99)

11-27

BREAKDOWNS

Fig. 20 -- Hydraulic Valve Breakdown, 32761

∇

Y

Y

Y

∇

YY

Ref.

Tennant

Part No.

32761

1 01666

2 01668

3 01818

4 69261

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Valve, Hydraulic

) Seal Kit

) Detent Kit

) Relief Valve

) Seal Kit, Relief Valve

02362 -- 550, 1550

Qty.

1

1

1

1

1

11-28

550 MM148 (9--99)

Fig. 21 -- Hydraulic Flow Switch Breakdown, 31556

BREAKDOWNS

∇

Y

Y

Ref.

Tennant

Part No.

31556

1 31638

2 31639

Manufacturer

Serial Number

(000000--

(000000--

(000000--

Description

) Switch, Flow

) Check Valve

) Switch Assembly

02399 -- 550, 1550

Qty.

1

1

1

550 MM148 (9--99)

11-29

BREAKDOWNS

Fig. 22 -- Hydraulic Cylinder Breakdown, 04431

∇

Y

Y

Y

Ref.

Tennant

Part No.

04431

1 47801

2 04499

3 04477

Manufacturer

Serial Number

(000000--

(000000--

(000000--

(000000--

Description

) Cylinder, Hydraulic

) Fitting, Grease

) Bearing, Self--Aligning

) Seal Kit

03175 -- ALL

Qty.

1

1

1

1

11-30

550 MM148 (9--99)

Fig. 23 -- Hydraulic Valve Breakdown, 48108A

BREAKDOWNS

∇

Y

Ref.

Tennant

Part No.

48108A

1 SK1288

Manufacturer

Serial Number

(000000--

(000000--

Description

) Valve, Hydraulic

) Seal Kit

04230 -- ALL

Qty.

1

1

550 MM148 (9--99)

11-31

BREAKDOWNS


∇

Y

Y

Ref.

Tennant

Part No.

75185

02412

1 00912

Manufacturer

Serial Number

(000000--

(000000--

(000000--

Description

) Motor, Hydraulic

) Seal Kit

) Key, Square

02401 -- ALL

Qty.

1

1

1

11-32

550 MM148 (9--99)

F163 ENGINE PARTS, GASOLINE, LPG

SECTION

12

CONTENTS PAGE

Fig. 1 -- Cylinder Head, Crankcase and Flywheel Housing Group

Fig. 2 -- Valve and Camshaft Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 3 -- Front End Plate and Gear Cover Group

Fig. 4 -- Piston, Crankshaft and Flywheel Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Oil Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fig. 7 -- Governor Group

Fig. 8 -- PCV Group


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 9 -- Fuel Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 11 -- Distributor and Coil Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 12 -- Water Oulet Group, Gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 13 -- Water Outlet Group, LPG

Fig. 14 -- Exhaust and Intake Manifold Group

Fig. 15 -- Carburetor Group

Fig. 16 -- Starter and Alternator Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-9

12-10

12-10

12-10

12-11

12-11

12-11

12-12

12-2

12-4

12-5

12-6

12-8

12-9

12-9

12-9

550 MM148 (2--95)

12-1


Fig. 1 -- Cylinder Head, Crankcase and Flywheel Housing Group

12-2

550 MM148 (2--95)


9 38102

10 38101

11

12 SK2198

13

14

15

16 37634

17 38226

18 10203

19 16172

20 38081

21 38081

22

23 37793

24

25 38077

26 16148

27

28

29

30

31 62515

F401L00402

F401L00304

F401L00203

X01015

8TC00200 1

7TC00215

X07814

F401B--4321

15SL00211

X02236

F601B--305

F400B00255

F400B00255

F601B00425

T427B00201

F600B0399

F124A00201

F400A0366

X00334

X04038

F401A03760

F401A03760

X00365

F140B0320

X07005

8FC00205

02823 -- 550, G

Fig. 1 -- Cylinder Head, Crankcase and Flywheel Housing Group

Ref.

Tennant

Part No.

Teledyne

Continental

Part Number

1 53988--13 F601K00303

2 53988--14 F218K00202

7

8

3 53988--12 C400K00215

4 38228 20CL02020

5 37803

6 16162

F400L04300

F401A06021

F401A00424

X22128

Description

Thermostat, 180_ F (82.2_c)

Ring, Thermostat Adapter

Qty.

1

1

Gasket, Water Outlet Elbow

Cap, Oil Filler

Body, Oil Filler Crankcase

Head, Cylinder

Gasket, Cylinder Head

Screw, Special, Cylinder Head to

Crankcase (4, 5, 10, 11, & 15)

Rod, Oil Gauge

Support, Oil Gauge Rod

Brace, Oil Gauge Support (Not Shown)

Valve, Cylinder Water Drain

Cylinder and Crankcase Assembly,Includes:Cylinder

Block, Connecting Rods,Camshaft Bushings, Front End

Plate,Bearing Caps, Thrust Plate, Valve Train,Cam Gear,

Tappets, Crankshaft Gear, Camshaft, Oil Gauge Rod

Main and Rod Bearings, Crankshaft Support,Pistons,

Piston Pins, Piston Rings, Oil Rod,Gauge Hole Cover--

Fuel Pump, ServiceGasket Set, Oil Guard--Rear Bearing

Dowel, Ring, Gear Cover and Front End Plate to

Crankcase

1

Dowel, Ring, Front End Plate to Crankcase, Upper Right 1

Gasket, Oil Pan 1

Pan, Oil

Valve, Relief, Oil Pressure

1

1

Plug, Expansion, Crankcase at Rear Camshaft Bearing

Block, Filler, Front

Gasket, Filler Block, Front

Gasket, Filler Block, Rear

1

1

1

1

Block, Filler, Rear

Seal, Rear Bearing, Oil

Guard, Rear Bearing, Oil

Gasket, Valve Chamber Cover

Cover, Valve Chamber

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

5

Gasket, Copper, Valve Chamber Cover to Crankcase

Stud, Valve Chamber Cover To Crankcase

Baffle, Valve Chamber Oil Drain, Rear

Baffle, Valve Chamber Oil Drain, Front

Gasket, Copper, Oil Pressure Relief Valve

Spring, Oil Pressure Relief Valve

Housing, Flywheel

Dowel, Fly Housing to Crankcase

Cover, Timing Hole

1

2

1

1

1

1

1

2

2

550 MM148 (9--99)

12-3


Fig. 2 -- Valve and Camshaft Group

12-4

Ref.

Tennant

Part No.

1 38109

2 37808

3 16153

4

5 38110

6

7 16170

8

9

10

11

12

37594

13 16141

14

15 38097

Teledyne

Continental

Part Number

F601I00303

F140A00216010

F400I00251

Y400I00215

F601I00301

CVT03234

F600102520

F600102520001

F600102520003

F600102520005

F600102520010

F600102520015

F600102520020

F600I00347

F601I00200

F400I00343

X00506

F400I00246

F124H00302

X18521

F400T00181

01772 -- 550, G

Description

Valve, Exhaust

Qty.

4

Insert, Valve Seat, Exhaust (0.010” Oversize for Service) 4

Guide, Valve Stem, Intake and Exhaust 8

Spring, Valve, Intake and Exhaust

Roto Coil, Exhaust

8

4

Lock, Valve Spring Retainer, Intake and Exhaust

Tappet, Valve, Standard

Tappet, Valve, 0.001” Oversize






Valve, Intake

Retainer, Valve Spring, Intake

Camshaft

Key, Cam Gear to Camshaft

Plate, Camshaft Thrust

Gear, Camshaft

Nut, Cam Gear to Camshaft

Bushing, Camshaft, Kit

1

1

1

8

8

8

8

16

8

8

8

1

1

4

4

1

550 MM148 (9--99)


Fig. 3 -- Front End Plate and Gear Cover Group

Ref.

Tennant

Part No.

1 37631

2

3 38083

4 38084

5

Teledyne

Continental

Part Number

F401B00342

F401B00333

F400B00383

F162B00412

X07810

F401B00308

Description

Gasket, Front End Plate

Plate, Front End

Gasket, Gear Cover

Cover, Gear

Seal, Oil And Felt

Pointer, Timing

01744 -- 550, G

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

12-5


Fig. 4 -- Piston, Crankshaft and Flywheel Group

12-6

550 MM148 (2--95)

∇

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 37806

1

3

4

3

3

5

2

2

2

2

1

1

1

2 37958

5

6

7

8

10

10

10

10

10

10

11 38086

12 38225

13

14

15 38099

16

21

22

23

24

17

18 76873--1

19

20

25

26

27 16174

28 16147


Fig. 4 -- Piston, Crankshaft and Flywheel Group

Teledyne

Continental

Part Number

F163T00119

F163T00119020

F163T00119030

F163T00119040

F163T00119060

F163A04081E

F163A04081E020

F163A04081E030

F163A04081E040

F163A04081E060

F600A00214

F600A00214003

F600A00214005

F163A00205

F226D04002

F227D06001

F400G00211

F400D00202

X18546

F163T00103

F163T00103002

F163T00103010

F163T00103020

F163T00103030

F163T00103040

F400C02351

15LG00202

X00675

D600H00300

F401C00416

X14235

X02959

F600B00242

F600B00470

X06920

F400B00359

F600B00247

X06503

F401B00301

X06828

F601C04350

F244C00317

Description

Ring Kit, Re--Ring, Standard

Ring Kit, Re--Ring, 0.020” Oversize




Piston, Standard

Piston, 0.020” Oversize




Pin, Piston, Standard

Pin, Piston, 0.003” Oversize

Pin, Piston, 0.005” Oversize

Plug, Piston

Rod, Connecting, Less Bearings, Cast

(Replace in Sets Only)

Rod, Connecting, Less Bearings, Forged

(Replace in Sets Only)

Bushing, Piston Pin

Bolt, Connecting Rod

Nut, Connecting Rod Bolt

Bearing Kit, Main, Standard

Bearing Kit, Main, 0.002” Undersize





Crankshaft

Bearing, Crankshaft Pilot

Key, Crankshaft Gear

Gear, Crankshaft

Pulley, Crankshaft

Washer, Pulley to Crankshaft

Screw, Pulley to Crankshaft

Belt, Alternator and Water Pump Drive

Dowel, Bearing Cap to Crankcase, Front

Cap, Crankshaft Bearing, Front

Bolt, Place, Bearing Cap to Crankcase, Center

Cap, Crankshaft Bearing, Center

Dowel, Bearing Cap to Crankcase, Center and Rear

Bolt, Place, Bearing Cap to Crankcase, Front--Rear

Cap, Crankshaft Bearing, Rear

Screw, Flywheel to Crankshaft (special)

Flywheel

Gear, Ring

01773 -- 550, G

4

Qty.

4

4

4

4

4

4

4

4

4

4

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

4

8

8

4

4

2

1

2

1

1

1

1

1

1

6

550 MM148 (9--99)

12-7


Fig. 5 -- Oil Pump Group

∇

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

16171

3

4

1

2

Teledyne

Continental

Part Number

F600L04132

F400L00210

X04182

F218L00204

8UL00212

F6T02002

Description

Pump, Oil, Complete

Bushing, Oil Pump Drive Shaft (In Crankcase)

Stud, Oil Pump Body to Center Bearing Cap

Shaft, Oil Pump Drive

Stud, Oil Pump Idler Gear

Repair Kit, Oil Pump

01775 -- 550, G

Qty.

1

1

1

1

1

1

12-8

550 MM148 (9--99)


550, G

Fig. 6 -- Water Pump Group

Ref.

Tennant

Part No.

45617

45639

38106

Teledyne

Continental

Part Number

F400K04471

F401K00324

F600K00371

F6T01014

Description

Pump, Water, Service (Less Pulley)

Pulley, Water Pump

Gasket, Water Pump

Repair Kit, Water Pump

Fig. 7 -- Governor Group

Ref.

Tennant

Part No.

45659

23158

37934

37933

Teledyne

Continental

Part Number

F401S00407

X005692122

X13203

X13201

X18137

X18402

F401H00303

F401S00230

F401S00227

Fig. 8 -- PCV Group

Ref.

Tennant

Part No.

Teledyne

Continental

Part Number

X26125

X08253020

F400F00478

X02751

X26124

X08253120

Description

Elbow, Restrictor, Intake Manifold

Hose

Tube, Manifold to Tee

Clamp, Hose

Tee

Hose, Tee to Filler Tube

Fig. 9 -- Fuel Pump Group

Ref.

Tennant

Part No.

33842

47680

33861

47675

33846

33856

33861

Teledyne

Continental

Part Number

X01698

X03182

F401F0500

X12251

F600B00234

F401F0500

Description

¡

Replacement Kit, Fuel Pump

Gasket, Fuel Pump

¡

Screw, Fuel Pump Mounting

¡

Tube, Fuel Pump to Carburetor

Elbow, Fuel Pump Tube

Cover, Fuel Pump Hole (LPG Only)

©

Pump Assembly, Fuel

©

Screw, Hex, Mounting

©

Tube, Fuel Pump to Carburetor

¡

Teledyne Continental Engine Serial Number (302064--330436)

©

Teledyne Continental Engine Serial Number (330437-)

550 MM148 (9--99)

Description

Governor

Gasket, Governor to Cover

Rod, Control, Governor to Carburetor

Ball Joint, Governor Rod to Governor Arm

Ball Joint, Governor Rod to Carburetor

Nut, Ball Joint

Nut, Governor Arm to Rod

Gear, Governor

Spring, Governor

Seal, Oil

12-9

1

1

1

2

Qty.

1

1

2

2

1

Qty.

1

1

1

1

550, G

Qty.

1

6

1

2

1

1

550, G

4

1

1

1

Qty.

1

1

1

1

1

1

550, G


∇

Y

Y

Y

Y

Ref.

Ref.

Tennant

Part No.

37935

Tennant

Part No.

16168

37422

37421

37420

45631

16158

38094

55994

38076

55911

Fig. 10 -- Oil Filter Group

Teledyne

Continental

Part Number

F600L004340

F600L00447

F600L00436

X08016120

X12143

X12502

X12511

X12502

X08016100

Description

Filter, Oil

Base, Oil Filter

Bracket, Oil Filter

Hose, Oil

Bushing, Reducing

Elbow, Crankcase Oil Outlet at Bushing

Elbow, Oil Filter Inlet and Outlet

Elbow, Crankcase Oil Inlet

Hose, Oil Filter Outlet to Crankcase Inlet

Teledyne

Continental

Part Number

F401M00405

X19002

F400M00279

F400M00293

22RM00303

SP207S00016RD

FW00307100

FW00308120

F401M00219

Fig. 11 -- Distributor and Coil Group

Description

Distributor

Cap

Rotor

Contact Point Set

Condenser

Stud, Distributor to Head

Shaft, Distributor to Drive

Clamp, Distributor

Coil, Ignition

Plug, Spark

Wire, Distributor to Plugs (10” Long)

Wire, Distributor to Coil (14” Long)

Gasket, Distributor to Cylinder Head

Fig. 12 -- Water Oulet Group, Gasoline

Ref.

Tennant

Part No.

Teledyne

Continental

Part Number

16142 F124K00334

53988--12 C400K00215

37816 X04136

X12517

X01801E

53988--16 X400K00261

X12191

X01015

Description

Elbow, Water Outlet

Gasket, Water Outlet

Stud, Water Outlet

Nipple, Water Outlet Elbow

Nut, Water Outlet Elbow

Hose, Outlet Elbow to Bypass

Elbow, Bypass

Drain Cock

1

1

4

4

1

1

1

1

Qty.

1

1

1

1

1

550, G

Qty.

1

1

2

1

2

1

1

1

550, G

1

2

2

1

Qty.

1

1

1

1

1

550, G

12-10

550 MM148 (9--99)

Y

Y

Y

∇

Y

Y

∇

YY

Ref.

Tennant

Part No.

SK2669

33603

Teledyne

Continental

Part Number

F400K04570

33600

33602

53988--13 F601K00303

53988--14 F218K00202

53988--12 C400K00215

X04107

50508

C400K00215

X08072120

50502

50501

X08100102

X12474

X07057

50509

15791--1

54241


550, G

Fig. 13 -- Water Outlet Group, LPG

Description

Elbow And Vaporizer Kit

Elbow, Water Outlet, LPG

Vaporizer, LPG

Repair Kit, Vaporizer

Thermostat

Ring, Retaining

Gasket, Thermostat

Stud, Water Outlet

Gasket, Water Outlet

Hose, Vaporizer to Carburetor

Hose, Water Recirculating

Elbow, Vaporizer Outlet

Ring, Retaining

Elbow, Carburetor

Connector, Water Pump

Elbow, Water Pump

1

1

1

1

Qty.

1

1

1

2

1

1

1

1

1

1

1

1

550, G

Ref.

Tennant

Part No.

38087

38428

Fig. 14 -- Exhaust and Intake Manifold Group

Teledyne

Continental

Part Number

X04057

X04182

F400E00303

F400E00423

X04182

Description

Stud, Exhaust and Intake Manifold to Crankcase

Stud, Exhaust Manifold Outlet

Gasket, Manifold

Manifold, Intake and Exhaust

Stud, Carburetor to Manifold

Qty.

6

3

1

1

2

550, G

Fig. 15 -- Carburetor Group

∇

Y

∇

Y

Ref.

Tennant

Part No.

38089

37612

45647

38010

Teledyne

Continental

Part Number

F400F00263

CA10F00319

K2948

X12251

X12774

M330F00253

Description

Carburetor, Gasoline

Repair Kit, Carburetor

Carburetor, LPG

Repair Kit, Carburetor

Elbow, Carburetor, Gasoline

Elbow, Carburetor, LPG

Gasket, Carburetor

Qty.

1

1

1

1

1

1

1

550 MM148 (9--99)

12-11


Ref.

Tennant

Part No.

55977

38445

37794

34904

38104

38103

Fig. 16 -- Starter and Alternator Group

Teledyne

Continental

Part Number

F401M00338

X07580

X14234

F401M00355

HD277M00407

X14531

F401M00407

X19002

F401M00201

F401M00332

Description

Starter

Connector, Alternator Wire

Spacer, Alternator to Bracket, Rear

Alternator

Fan, Alternator

Spacer, Between Alternator Pulley and Fan

Pulley, Alternator

Bracket, Alternator

Stud, Alternator Bracket to Crankcase

Strap, Alternator, Adjusting

Harness, Wiring, Alternator

550, G

1

1

1

1

Qty.

1

1

1

1

2

1

1

12-12

550 MM148 (9--99)

TM27 ENGINE PARTS, GASOLINE, LPG

SECTION

13

CONTENTS PAGE





. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fig. 6 -- Oil Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 7 -- Gear Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 8 -- Flywheel and Starter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 9 -- Intake and Exhaust Manifold Group


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 11 -- Water Header and Thermostat Group

Fig. 12 -- Carburetor and Controls Group


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 14 -- Distributor and Fuel Pump Group 13-18

13-2

13-4

13-6

13-8

13-9

13-10

13-11

13-12

13-13

13-14

13-15

13-16

13-17

550 MM148 (2--95)

13-1


Fig. 1 -- Engine Block Group

7

2

5

6

8

3

4

1

6

4

7

9

10

20

4

13

12

11

19

18

21

13

14

16

17

15

13-2

550 MM148 (2--95)

∇

Y

Y

9 38413

10

11 38408

12

17

18

19

20

21

13

14

15

15 61711

16 38082

Ref.

1

Tennant

Part No.

2 38404

3 52736

4

5 51305

6 78517

7

8 31945

8 31944

Teledyne

Continental

Part Number

X00110

TM27L00427

TM27L00406

X00137A

X01015

X13304

X26129

TM27A615605R

TM27A615802S

X02208

X07663

TM27L00513

TM27B00500

X07846

TM27B00401

XM32018

TM27B05071

TM27B05100

F400B00282

X14583

TM27B00400

F600B00242

X17025

TM27T00107


01606 -- 550, 1550, G, LP


Description

Plug, Crankcase

Rod, Oil Gauge

Tube, Oil Gauge

Plug, Crankcase

Cock, Drain

Plug, Cup

Plug

Short Block Assembly, R, Includes: Block, Tappets, Camshaft, Crankshaft, Main Bearings, Bearing Caps, Pistons,

Piston Pins, Piston Rings, Connecting Rods, Rod Bearings, Thrustplate, Cam Gear,Gear, Oil Pump, Oil Gauge

Support, and Gasket Set

Long Block Assembly, S, Includes: R Short Block Assembly Plus -- Head, Guides, Valves and Associated Parts,

Rocker Arm Shaft Assembly, Pushrods, Head Cover,

Gear Cover, Oil Pan, Oil Filler Cap, and Gasket Set

Plug, Expansion

Plug, Crankcase

Seal, Oil

Cap and Filler Block, Rear Bearing

Gasket, Rear Bearing Cap

Cap, Crankshaft Bearing

Screw

Oil Pan Assembly

Oil Pan Assembly

Plug, Drain

Washer, Drain Plug

Cap, Crankshaft

Dowel, Bearing Cap

Pin, Dowel

Gasket, Oil Pan, Form--in--Place

Qty.

1

1

1

5

1

5

2

1

1

1

3

10

1

1

1

2

1

1

1

4

2

1

1

1

550 MM148 (9--99)

13-3


Fig. 2 -- Cylinder Head Group

13-4

550 MM148 (2--95)

18

19

20

21

14

15

16

17

9

10

11

12

13

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 38397

2 34876

7

8

3

4 37942

5 38665

6

Teledyne

Continental

Part Number

TM27A00610

TM27A00502

XM32021

13XX14141

TMD27A00205

TM27A06091

TM27I00504

TM27I00505

TM27A00400

TM27A0040025

X02583

TM27I00316

TM27I00311

TM27I00309

TM27I00308

CVT03234

TM27I00300

X07689

XM37003

XM32020

XM38004

XM32094

XM39000

TM27U01002


01607 -- 550, 1550, G, LP


Description

Cover, Cylinder Head

Gasket, Head Cover

Screw

Washer, Plain


Head Assembly, Cylinder

Valve, Intake

Valve, Exhaust

Seat, Exhaust Valve

Seat, Exhaust Valve, 0.025 mm oversize

Plug, Cup

Guide, Valve Stem

Guard, Valve Stem Oil

Spring, Valve

Roto--Coil, Exhaust

Lock, Valve Spring Retainer

Retainer, Valve Spring

Plug, Cup

Washer, Plain

Screw

Eye, Lifting

Screw

O--Ring

Gasket Set

Qty.

1

1

4

4

4

4

1

1

5

5

8

8

4

8

4

1

3

9

1

1

16

4

2

10

550 MM148 (9--99)

13-5


Fig. 3 -- Camshaft Group

2

5

4

6

3

11

11

1

20

21

10

12

1

10

8

13

19

14

18

17

16

15

7

9

13-6

550 MM148 (2--95)

Ref.

1

2

7

8

9

10

5

6

3

4

11

12

13

14

15

16

17

18

19

20

21

Tennant

Part No.

Teledyne

Continental

Part Number

TM27I00202

X00623

X14589

XM37005

XM32031

TM27I00511

TM27I00313

X17066

TM27I00314

TM27I00303

TM27I00403

TM27I00305

TM27I00601

F400I00246

TM27H00500

X18552

Z145S03000

X00599D

TM27I05070

TM27I05060


01608 -- 550, 1550, G, LP


Description

Plug, Shaft Ends

Pin, Cotter

Washer, Flat

Washer, Flat

Screw

Shaft, Rocker Arm

Washer, Wavy

Pin, Rear Support Top

Support, Rocker Arm Shaft, Rear

Support, Rocker Arm Shaft

Spring, Rocker Arm Shaft

Rod, Push

Tappet, Valve

Camshaft


Gear, Camshaft

Nut

Governor Assembly

Key

Arm Assembly, Rocker, Exhaust

Arm Assembly, Rocker, Intake

Qty.

2

2

1

4

2

1

4

1

2

5

8

1

3

8

1

1

1

1

1

4

4

550 MM148 (9--99)

13-7


Fig. 4 -- Crankshaft Group

13-8

Ref.

1

2

6

6

6

6

7

8

5

6

3

4

Tennant

Part No.

Teledyne

Continental

Part Number

XM32064

XM37014

TM27C00401

TM27H00407

TMD27C00300

TM27T00102

TM27T00102025

TM27T00102050

TM27T00102075

TM27T00102100

X00666

TM27C00408

Description

Screw, Crankshaft

Washer, Plain

Pulley, Crankshaft

Gear, Crankshaft

Crankshaft

Bearing Kit, Crankshaft, Standard

Bearing Kit, Crankshaft, 0.25 mm undersize




Key

Slinger, Oil

/09767 -- 550, 1550, G, LP

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

550 MM148 (9--99)


Fig. 5 -- Piston Group

01610 -- 550, 1550, G, LP

∇

Y

Y

∇

Y

Y

Ref.

1

1

3

4

2

2

2

2

1

1

5

5

5

5

5

6

7

8

Tennant

Part No.

Teledyne

Continental

Part Number

TM27T00120

TM27T00106050

TM27T00106075

TM27T00106100

TM27A05001E

TM27A05001E050

TM27A05001E075

TM27A05001E100

K800A00203

TM27A00300

TM27T00103

TM27T00103025

TM27T00103050

TM27T00103075

TM27T00103100

TMD27D03001

TM27G00301

Z145D00300

Description


Ring Kit, Re--Ring, 0.50 mm Oversize



Piston Assembly, Standard

Piston Assembly, 0.50 mm Oversize



Ring, Retaining

Pin, Piston

Bearing Kit, Connecting Rod, Standard

Bearing Kit, Connecting Rod, 0.25 mm undersize



Bearing Kit, Connecting Rod, 1.00 mmundersize

Rod Assembly, Connecting

Bushing, Piston Pin


Qty.

4

4

2

1

4

4

4

4

4

4

1

1

1

1

1

4

4

8

550 MM148 (9--99)

13-9



Ref.

3

4

1

2

5

Tennant

Part No.

Teledyne

Continental

Part Number

TM27L06030

X00692

X01673

TM27L00200

TM27L05100

Description

Pump, Oil

Key, Woodruff

O--Ring

Adapter, Inlet Tube

Tube Assembly, Oil Pump Inlet

01611 -- 550, 1550, G, LP

Qty.

1

1

1

1

1

13-10

550 MM148 (9--99)


Fig. 7 -- Gear Cover Group

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

6

7

4

5

Ref.

1

2

3

Tennant

Part No.

8

8

9 38381

10

11 38416

12

13

Teledyne

Continental

Part Number

TM27B06005

Z120S00203

X17040

Z120S00202

X17045

D600S00207

Z120S00207

TM27S04080

TM27S00406

TMD27B00529

TM27S00302

X07845

X17048

TM27B00300

TM27U02001

01612 -- 550, 1550, G, LP

Description

Cover Assembly, Gear

Arm, Rocker

Pin, Groove

Bearing, Rocker Shaft

Pin, Groove

Seal, Shaft Oil

Seal, Shaft

Lever and Shaft Assembly, Governor, Gasoline

Lever and Shaft Assembly, Governor, LPG

Gasket, Gear Cover

Spring, Governor Bumper

Seal, Oil

Rivet

Pointer, Engine Timing

Gasket Set, Front

1

1

2

1

Qty.

1

1

1

1

1

1

2

1

1

1

1

550 MM148 (9--99)

13-11


Fig. 8 -- Flywheel and Starter Group

∇

Y

Ref.

Tennant

Part No.

1 16143

2 16851

3 16852

4 16865

5

Teledyne

Continental

Part Number

F140B00320

TM13C03100

TM13C00502

TMD13M00500

X07005

Description

Housing, Flywheel

Flywheel

Ring Gear

Starter

Dowel, Ring

01613 -- 550, 1550, G, LP

Qty.

1

1

1

1

2

13-12

550 MM148 (9--99)


Fig. 9 -- Intake and Exhaust Manifold Group

∇

Y

Y

4

5

2

3

6

Ref.

Tennant

Part No.

1 38420

34640

Teledyne

Continental

Part Number

TM27E00601

TM27E00300

TM27E00400

TM27F00507

XM32050

XM32022

Description

Manifold, Exhaust

Gasket Set, Manifold

Gasket, Manifold

Gasket, Manifold

Manifold, Intake

Stud

Stud

09761 -- 550, 1550, G, LP

2

6

1

1

Qty.

1

1

1

550 MM148 (9--99)

13-13



∇

Y

Y

∇

YY

YY

Ref.

Tennant

Part No.

34830

1 34873

2 34429

3

Teledyne

Continental

Part Number

TM27K00301

TM27K06051

TM27T01003

TM27K00412

Description

Pump and Gasket, Water

Gasket, Water Pump to Crankcase

Pump, Water


Pulley, Water Pump

01615 -- 550, 1550, G, LP

Qty.

1

1

1

1

1

13-14

550 MM148 (9--99)


Fig. 11 -- Water Header and Thermostat Group

∇

Y

Y

Ref.

Tennant

Part No.

Teledyne

Continental

Part Number

1

2 38401

XM32001

TM27K00310

34752

3 53988--12 C400K00215

6

7

4 53988--13 F601K00303

5 TM27K00503

X00101B

TM27K00304

Description

Stud

Elbow, Water Outlet

Thermostat and Gasket

Gasket, Elbow

Thermostat

Header, Water Outlet

Plug

Gasket, Header

01616 -- 550, 1550, G, LP

Qty.

2

2

1

1

1

1

2

1

550 MM148 (9--99)

13-15


Fig. 12 -- Carburetor and Controls Group

∇

Y

Y

Y

∇

Y

Y

Ref.

1

2

3

4

5

Tennant

Part No.

8

9

10

11

12

34798

6 39797

7 38010

34797

65948

65949

65950

13

14

15

16

17 34749

18

19

20

21 38403

22

13-16

Teledyne

Continental

Part Number

TM27S00314

TM27S00318

F401S00230

X13201

TM27S00316

TM27F00421

M330F00253

TM27F00205

TM27F00206

XM32048

TM27M00308

TM27M00401

X26129

X12671

X12131

TM27F02000

X26153

X26146

TM27F00304

TM27F05180

X02708

F401F00274

TM27L00412

X05696

Description

Anchor, Governor Spring

Screw, Governor Spring

Spring, Governor

Balljoint

Rod, Control

Carburetor and Gasket, LPG

Carburetor, LPG

Gasket, Carburetor

Carburator Repair Kit

Carburetor and Gasket, Gasoline

Carburetor, Gasoline

Gasket, Carburetor

Stud

Strap, Adjusting, Alternator

Bracket, Alternator

Plug

Tee

Connector

Adapter

Tee

Adapter

Filter, Fuel, Gasoline

Tube, PCV

Clamp

Hose

Cap, Oil Filler

Clip, Rod End

01618 -- 550, 1550, G, LP

1

2

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

550 MM148 (9--99)



Ref.

Tennant

Part No.

1 47388

2

3

4 38409

5 38405

6 38402

7 16853

8

9 38406

10

11

12

Teledyne

Continental

Part Number

X26142

X12191

X08253020

TM27L00516

TM27L00420

TM27L00202

TM27L00312

TM27L00204

TM27L00423

X02751

X08253040

TM27L00208

Description

Elbow, Water Header

Elbow, Water Pump

Hose, Oil Cooler

Tube, Oil Cooler

Cooler, Oil

Adapter, Oil Filter

Element, Oil Filter

Connector, Oil Cooler

Tube, Oil Cooler

Clamp, Hose

Hose, Oil Cooler

Hose, Oil Cooler

09772 -- 550, 1550, G, LP

Qty.

2

1

1

8

1

1

1

1

1

1

2

1

550 MM148 (9--99)

13-17


Fig. 14 -- Distributor and Fuel Pump Group

Y

∇

Y

Y

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

∇

Y

Y

13-18

7

8

6

6

Ref.

Tennant

Part No.

1 34726

1 34297

34727

2 34299

3 16690

4 34298

5 38410

34193

34189

5 38991

09819

09837

09852

09910

09861

09867

09890

09891

09857

09930

Teledyne

Continental

Part Number Description

SP200S00009RNYC Spark Plug, Gasoline

SP200S00006RNY Spark Plug, LPG

FW00313080

FW00312080

FW00312120

TM27M00502

¡

Wire Set, Spark Plug

Wire, Coil

Wire, Spark Plug #1, #2

Wire, Spark Plug, #3, #4

Distributor Assembly, (replaced by 09892)

¡

Cap

TM27M00510

TM27M00234

TM27M00224

¡

Rotor

©

Distributor Assembly

©

Cap and Gasket

©

Rotor

20120003

20120010

20120004

TM27M00226

TM27M00235

TM27M00231

TM27M00232

TM27M00225

20120011

X08258080

X08258110

TM27F05140

X07737

©

Cover, Dust

©

Cap, Gasket

©

Magnet

©

Module

©

Weights Set, Advance

©

Spring Set, Advance

©

Vacuum Advance

©

Gear Kit

©

Spacer, Rotor

¡

Hose, Vacuum

©

Hose, Vacuum

Tube, Vacuum

Clip

01617 -- 550, 1550, G, LP

Qty.

1

1

2

2

1

1

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

550 MM148 (9--99)


Fig. 14 -- Distributor and Fuel Pump Group

∇

Y

Y

∇

Y

Y

Y

Y

Y

Ref.

9

Tennant

Part No.

10 38550

10 33855

10

11

15

16

17

33843

33848

12 33849

13 47680

14 38423

38006

14 38992

79092

79091

09877

Teledyne

Continental

Part Number

X07738

TM27F05130

TM27F05200

TM27F05190

X12015

TM27F00425

X01698

F401M00343

F401M00221

TM27M3170

TM27M00227

TM27M00229

TM27M00228

TM27M00230

F401M00219

Z145M00308

F600B00234

F601F00304

Description

Clip

¤

Tube, Fuel (for Engines 34920/34930) (Replaced by none)

¥

Tube, Fuel (for Engines 34920/34930)

Tube, Fuel (for Engines 16860/16870)

Elbow

¤

Pump Replacement Kit

¥

Pump and Gasket, Fuel

Pump, Fuel

Gasket, Fuel Pump

¡

Coil Assembly, Ignition, (replaced by 38992)

¡

Clamp, Coil, (replaced by 38992)

¢

Coil Assembly, Ignition (replaced by 79092)

¢

Coil Replacement Kit

£

Coil

©

Bracket, Coil

¢

Restistor (replaced by 79092)

©

Bracket, Resistor

Gasket, Distributor

Clamp, Distributor

Cover, Fuel Pump Hole, LPG

¥

Plate, Adapter, Pump 33850

¡


©

Teledyne Continental Engine Serial Number (302531--

¢

Teledyne Continental Engine Serial Number (302531-- xxxxxx)

)

£

Teledyne Continental Engine Serial Number ( xxxxxx-)

¤


¥


Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

550 MM148 (12--98)

13-19


13-20

550 MM148 (2--95)

ENGINE PARTS, DIESEL

SECTION

14

CONTENTS PAGE







. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fig. 8 -- Gear Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



Fig. 11 -- Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fig. 13 -- Alternator Brackets and PCV Group


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14-2

14-4

14-6

14-8

14-9

14-10

14-11

14-12

14-13

14-14

14-15

14-16

14-17

14-18

550 MM148 (2--95)

14-1



14-2

550 MM148 (2--95)

∇

Y

Y

9 38413

10

11 38408

12

13

14

15

15 61711

16 38082

17

18

19

20

21 38758

Ref.

1

Tennant

Part No.

2 38404

3 52736

4

5 51305

6 78517

7

8 31943

8 31942


TMD27A610802S

X02208

X07663

TM27L00513

TMD27B00502

X07846

TMD27B00403

XM32018

TM27B05071

TM27B05100

F400B00282

X14583

TMD27B00402

F600B00242

X17025

TM27T00107

09765 -- 550, 1550, D


Teledyne

Continental

Part Number

X00110

TM27L00427

TM27L00406

X00137A

X01015

X13304

X26129

TMD27A610602R

Description

Plug

Rod, Oil Gauge

Tube, Oil Filler

Plug

Cock, Water Drain

Plug, Cup

Plug

Short Block Assembly, R, Includes: Block, Tappets, Camshaft,Crankshaft, Main Bearings, Bearing Caps, Pistons,

Piston Pins, Piston Rings, Connecting Rods, Rod Bearings, Thrust Plate, Cam Gear, Gear, Oil Pump, Oil Gauge


Short Block Assembly, S, Includes: R ShortBlock Assembly Plus -- Head, Guides, Valves and Associated Parts,



Plug, Expansion

Plug

Seal, Oil

Cap And Filler Block, Rear Bearing

Gasket, Rear Bearing Cup


Screw

Pan Assembly, Oil

Pan Assembly, Oil

Plug, Drain

Washer, Drain Plug


Dowel, Bearing Cap, Front and Rear

Pin, Dowel, Gear Cover to Crankcase

Gasket, Oil Pan, Form--In--Place

1

3

10

1

1

1

2

1

1

1

4

2

1

1

1

Qty.

1

1

1

5

1

5

2

1

1

550 MM148 (9--99)

14-3


Fig. 2 -- Fuel System Group

14-4

550 MM148 (2--95)

∇

Y

∇

Y

∇

Y

Ref.

Tennant

Part No.

1 38393

2 78520

78521

3 38411

4

5 38386

6

7 38419

8 38417

9

10 38412

11

12

13

14

15

16 38388

52770--9

17

18

19 47680

20 16706

21 16712

22 38396

23 38395

24 38384

25 38391

26 38390

27

28

29 38392

30 16739

31

32 38379

33 38415

34

35

36 38385

37 16708

38 16707

39 16710

40 16711


01628 -- 550, 1550, D

X12393

X12489

TMD27F00506

TMD27F00212

X08261110

X08016120

X26140

X07861

TMD20F00506

TMD27F00309

TMD27F05120

TMD27F05110

TMD27F00220

TMD27F05100

TMD27F05090

XM38003020

X26138

TMD27F00224

Teledyne

Continental

Part Number

TMD27F00301

TMD27T00203

TMD27T00204

XM38003050

XM38003054

TMD27F00300

LW00203042

X26144

TMD27F00305

X12671

X14434

XM40000

X14134

TMD27F00214

TMD27F00405

TMD27B00404

TMD27B00300

X07837

TMD27F00200

TMD27H00403

TM27F00221

TMD27F00233

TMD27F00311

F600B00234

TMD27F05200

TMD27F00308


Description

Shield, Heat

Nozzle and Tip Assembly

Tip, Nozzle

Hose, Fuel

Hose, Fuel

Plug, Glow

Wire, Glow Plug

Adapter

Adapter (For Engine 16850)

Tee

Washer

Adapter

Washer, Copper

Plug

Valve, Check

Adapter

Elbow, #3 Inlet

Filter, Fuel And Water Separator

Element, Fuel Filter

Hose

Hose, Injection (For Engine 16850)

Adapter

Gasket, Fuel Pump

Pump, Fuel

Washer, Sealing

Tube Assembly, Fuel Injection #4


Clamp, Injection Line



Hose, Fuel, #1 Leak--off End

Plug

Pump, Fuel Injection (Replaced by none)

Solenoid, Fuel Shut--Off

Adapter

Gasket, Injection Pump

O--Ring

Pin

Gear, Injection Pump

Clamp, Injection Line

Clamp, Leak--Off Line

Bracket, Fuel Pump

Cover, Fuel Pump

Tube Assembly

Fitting, Banjo

1

1

1

1

1

1

1

1

1

1

1

1

2

10

1

1

1

1

5

2

2

1

1

1

1

2

1

1

1

2

Qty.

4

4

1

1

3

1

3

4

4

1

1

1

6

1

1

550 MM148 (9--99)

14-5



14-6

550 MM148 (2--95)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

1

Tennant

Part No.

2 34876

5

5

3

4 37942

6 52757

7 52756

8 42006

9 42009

10 61741

11 16153

12 52760

13 42116

14

15

16 10100

17

18 52898

19

20

21

22 61725


09766 -- 550, 1550, D

Teledyne

Continental

Part Number

TM27A0610

TM27A00502

XM32021

13XX14141

TMD27A00507

TMD27A00205

TMD27A06031

TMD27A00500

TMD27I00502

TMD27I00501

X02583

F400I00251

TMD27I00401

TM27I00309

TM27I00300

CVT03234

X07606

X07689

XM37003

XM32020

XM38004

XM32094

XM39000

TMD27U01001

TMD27U01002


Description


Gasket, Cover

Screw

Washer, Plain

Gasket, Cylinder Head (For Engine 34910)

Gasket, Cylinder Head (For Engine 16850)

Head, Cylinder

Insert, Combustion Chamber

Valve, Intake

Valve, Exhaust

Plug, Cup

Guide, Valve Stem


Spring, Valve



Plug, Cup

Plug, Core

Washer, Flat

Screw

Eye, Lifting

Screw

O--Ring

Gasket Set, Top (For Engine 34910)

Gasket Set, Top (For Engine 16850)

Qty.

1

1

4

4

1

4

1

1

5

5

8

8

4

8

8

1

3

9

1

16

4

2

10

1

1

550 MM148 (9--99)

14-7



6

7

4

5

8

Ref.

1

2

3

9

10

Tennant

Part No.

14-8

11

12

13 52725

14

15 38753

16 42328

17

18 52859

19 42337

20

21

Teledyne

Continental

Part Number

X02544

X00623

X14589

XM37005

XM32031

TM27I00511

TM27I00306

X17066

TM27I00314

TM27I00313

TM27I00303

TM27I00403

TM27I00305

TMD27I00402

F400I00246

TMD27H00402

TMD27H00503

X18498

X00599D

TM27I05130

TM27I05120

01622 -- 550, 1550, D

Description

Plug, Shaft Ends

Pin, Cotter

Washer, Rocker Arm Shaft

Washer, Flat

Screw

Shaft, Rocker Arm

Washer, Wavy

Pin, Rear Support Top

Support, Rocker Arm Shaft, Rear


Spring, Rocker Shaft Ends (For Engine 16850)


Rod, Push

Tappet, Valve

Camshaft


Gear, Injection Pump Driver

Gear, Camshaft

Nut

Key



1

1

8

8

1

3

1

4

1

1

1

1

1

1

4

4

1

Qty.

2

2

2

4

4

550 MM148 (9--99)



Ref.

1

2

3 38449

3 61736

4

5 42148

6 12784

6 52753

6

6

6

7

8

Tennant

Part No.

61724

61762

61775

Teledyne

Continental

Part Number

XM32064

XM37014

TM27C00501

TM27C00401

TM27H00407

TMD27C00300

TM27T00102

TM27T00102025

TM27T00102050

TM27T00102075

TM27T00102100

X00666

TM27C00408

Description

Screw

Washer, Plain

¡

Pulley, Crankshaft

©

Pulley, Crankshaft

Gear, Crankshaft

Crankshaft


Bearing Kit, Main, 0.25 mm Undersize




Key

Slinger, Oil

¡


©


09767 -- 550, 1550, D

1

1

1

1

Qty.

1

1

1

1

1

1

1

1

1

550 MM148 (9--99)

14-9



∇

Y

Y

Ref.

Tennant

Part No.

1 38836

1

1

1

2 38839

2 38842

2

2

6

6

6

6

3 38572

4

5 52724

6

7

8 38917

09768 -- 550, 1550, D

Teledyne

Continental

Part Number

TMD20T00201

TMD27T00201050

TMD27T00201075

TMD27T00201100

TMD27A05031E

Description






TMD27A05031E050 Piston Assembly, 0.50 mm Oversize



K800A00203

TMD27A00300

TM27G00301

TM27T00103

TM27T00103025

TM27T00103050

TM27T00103075

TM27T00103100

Z145D00300

TMD27D03001

Ring, Retaining, Piston Pin

Pin, Piston

Bushing, Piston Pin


Bearing Kit, Connecting Rod, 0.25 mm Undersize






1

1

1

1

8

4

4

1

2

1

4

4

4

4

4

Qty.

4

4

4

14-10

550 MM148 (9--99)



Ref.

1

Tennant

Part No.

1

2 61749

3 52764

4

5

Teledyne

Continental

Part Number

TM27L06020

TM27L06030

X00692

X01673

TM27L00200

TM27L05100

Description

Pump, Oil (For Engine 34910)

Pump, Oil (For Engine 16850)

Key, Woodruff

O--Ring

Adapter, Inlet Tube


01611 -- 550, 1550, D

Qty.

1

1

1

1

1

1

550 MM148 (9--99)

14-11



Ref.

1

Tennant

Part No.

2 38381

3

3 38416

4

5

Teledyne

Continental

Part Number

TMD27B05003

TMD27B00529

X07823

X07845

TM27B00300

X13012

TMD27U02001

Description

Cover, Gear

Gasket, Gear Cover

Seal, Oil, Crankshaft (For Engine 34910)

Seal, Oil, Crankshaft (For Engine 16850)


Rivet, Timing Pointer to Gear Cover

Gasket Set, Front

09769 -- 550, 1550, D

2

1

1

1

Qty.

1

1

1

14-12

550 MM148 (9--99)



∇

Y

∇

Y

Ref.

Tennant

Part No.

1 16143

16174

16147

2 16851

3 16852

4 34547

4 16855

5

Teledyne

Continental

Part Number

F140B00320

F601C04350

F244C00317

TM13C03100

TM13C00502

TMD27M00315

TMD27M00504

X07005

Description

Housing, Flywheel

Flywheel (For Engine 34910)

Ring Gear (For Engine 34910)

Flywheel (For Engine 16850)

Ring Gear (For Engine 16850)

Starter (For Engine 34910)

Starter (For Engine 16850)

Dowel, Ring

01625 -- 550, 1550, D

Qty.

1

1

1

1

1

1

1

2

550 MM148 (9--99)

14-13



∇

Y

Y

Ref.

1

Tennant

Part No.

2 38383

3

34640

4 38843

5 34796

6

7

Teledyne

Continental

Part Number

XM32048

TMD27E00501

TMD27F00601

TM27E00502

TM27E00300

XM32050

XM32022

Description

Stud

Manifold, Exhaust

Manifold, Intake


Gasket, Manifold

Gasket, Manifold, Exhaust

Stud

Stud

09770 -- 550, 1550, D

1

2

1

1

6

Qty.

2

1

1

14-14

550 MM148 (9--99)



∇

Y

Y

∇

YY

YY

Ref.

Tennant

Part No.

34830

1 34873

2 34429

38788

3 38918

Teledyne

Continental

Part Number

TM27K00301

TM27K06051

TM27T01003

TM27K00412

Description



Pump, Water


Pulley

01615 -- 550, 1550, D

Qty.

1

1

1

1

1

550 MM148 (9--99)

14-15



∇

Y

Y

Ref.

1

Tennant

Part No.

2 38401

34752

Teledyne

Continental

Part Number

XM32001

TM27K00310

5

6

3 53988--12 X07854

4 53988--13 F601K00303

7

TM27K00503

X00101B

TM27K00304

Description

Stud

Elbow, Water Outlet


Gasket, Elbow

Thermostat


Plug

Gasket, Header

09761 -- 550, 1550, D

1

2

1

1

2

Qty.

2

1

1

14-16

550 MM148 (9--99)

3

2

4


Fig. 13 -- Alternator Brackets and PCV Group

5

2

1

6

Ref.

Tennant

Part No.

1 38418

2 52766

3 61776

4 38403

5 30036

6

Teledyne

Continental

Part Number

X26136

X02751

X08253180

TM27L00412

TM27M00308

TM27M00401

Description

Elbow, Intake Manifold (Replaced by None)

Clamp, Hose

Hose, Elbow to Filler Cap

Cap, Oil Filler

Strap, Alternator

Bracket, Alternator

09771 -- 550, 1550, D

Qty.

1

2

1

1

1

1

550 MM148 (9--99)

14-17



Ref.

Tennant

Part No.

1 47388

2

3 38856

4 38409

5 38405

6 38402

7 39703--2

7 16853

8

9 38406

10 52766

11 38857

12 38919

Teledyne

Continental

Part Number

X26142

X12191

X08253020

TM27L00516

TM27L00420

TM27L00202

F600L03750

TM27L00312

TM27L00204

TM27L00423

X02751

X08253040

TM27L00208

Description

Elbow, Water Header

Elbow, Water Pump

Hose, Oil Cooler

Tube, Oil Cooler

Cooler, Oil

Adapter, Oil Filter

Element, Oil Filter (For Engine 34910)

Element, Oil Filter (For Engine 16850)


Tube, Oil Cooler

Clamp, Hose

Hose, Oil Cooler

Hose, Oil Cooler

09772 -- 550, 1550, D

1

1

1

1

1

Qty.

2

1

2

8

1

1

1

1

14-18

550 MM148 (9--99)

65951 ENGINE PARTS, DIESEL

SECTION

15

CONTENTS PAGE







. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fig. 8 -- Gear Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



Fig. 11 -- Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fig. 13 -- Alternator Brackets and PCV Group


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-2

15-4

15-6

15-8

15-9

15-10

15-11

15-12

15-13

15-14

15-15

15-16

15-17

15-18

550 MM148 (2--95)

15-1



15-2

550 MM148 (2--95)

Ref.

1

Tennant

Part No.

2 38404

3 52736

4

5 51305

6 78517

7

8 78518

8 78519

∇

Y

Y

9 38413

10

11 38408

12

13

14

15 61711

16 38082

17

18

19

20

21 38758


TMD27A610807S

X02208

X07663

TM27L00513

TMD27B00500

X07846

TMD27B00403

XM32018

TM27B05100

F400B00282

X14583

TMD27B00402

TM27B00322

X17025

TM27T00107

09765 -- 550, 1550, D


Teledyne

Continental

Part Number

26X00110

TM27L00427

TM27L00406

26X00137A

X01015

X13304

26X26129

TMD27A610601R

Description

Plug

Rod, Oil Gauge

Tube, Oil Filler

Plug

Cock, Water Drain

Plug, Cup

Plug

Short Block Assembly, R, Includes: Block, Tappets, Camshaft, Crankshaft, Main Bearings, Bearing Caps, Pistons,

Piston Pins, Piston Rings, Connecting Rods, Rod Bearings, Thrust Plate, Cam Gear, Gear, Oil Pump, Oil Gauge


Short Block Assembly, S, Includes: R ShortBlock Assembly Plus -- Head, Guides, Valves and Associated Parts,



Plug, Expansion

Plug

Seal, Oil

Cap And Filler Block, Rear Bearing

Gasket, Rear Bearing Cup


Screw

Pan Assembly, Oil

Plug, Drain

Washer, Drain Plug


Dowel, Bearing Cap, Front and Rear

Pin, Dowel, Gear Cover to Crankcase

Gasket, Oil Pan, Form--In--Place

1

3

10

1

1

1

2

1

1

1

2

1

1

4

Qty.

1

1

1

5

1

5

2

1

1

550 MM148 (9--99)

15-3



3

2

1

2

6

3

5

4

25

24

23

22

21

17 7 9

13

18

12

19

20

31

32

26

15

14

11

29

30

28

27

8

10

16

2

15-4

550 MM148 (12--96)

∇

Y

Y

∇

Y

Y

∇

Y

15

16 78526

17 78527

18

19 38417

20 65965

21 38379

22 61748

23 38415

24

25

26 16706

27 78528

28 78529

29

30

31 47680

32 16707

Ref.

Tennant

Part No.

1 38393

2 78520

78521

3 52899

4 61777

5 42149

6 65966

7 61733

8 78522

9 78523

10 78524

11

12 78525

13

14

Teledyne

Continental

Part Number

TMD27F00301

TMD20T00203

TMD20T00204

XM38003052

X26138

XM38003020

TMD27F00268

LW00203042

TMD20F00401

TMD20F00300

TMD20F00400

TMD20F00301

TMD20F03100

X12644

X12645

X26162

TMD27F05140

XM38003110

X26175

X12671

TMD27F00265

TMD27B00300

TMD27B00404

X07837

TMD27F00200

TMD27H00403

TMD20F00506

TMD20F00304

TMD27F04110

X12644

X12645

X07861

F600B00234


09652 -- 550, 1550, D


Description

Shield, Heat

Nozzle and Tip Assembly

Tip, Nozzle

Hose, Fuel

Plug, Hose

Hose, Fuel

Plug, Glow

Wire, Glow Plug

Base, Fuel Filter

Adapter, Fuel Filter

Element, Fuel Filter

Clamp, Fuel Filter

Tube Assembly

Nut, Tube Assembly

Sleeve, Tube Assembly

Elbow, Fuel Injection Pump

Tube Set, Fuel Injection

Hose, Fuel

Adapter

Tee

Pump, Fuel Injection

Gasket, Injection Pump

Adapter, Injection Pump

O--Ring, Injection Pump

Pin, Injection Pump

Gear, Injection Pump

Pump, Fuel

Clamp, Fuel Pump

Tube Assembly

Nut, Tube Assembly

Sleeve, Tube Assembly

Gasket, Fuel Pump

Cover, Fuel Pump

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

4

4

1

1

4

3

1

4

4

3

1

1

1

2

1

550 MM148 (9--99)

15-5



15-6

550 MM148 (2--95)

∇

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

1

Tennant

Part No.

2 34876

3

4 37942

5 38665

6 52757

7 52756

8 42006

9 42009

10 61741

11 16153

12 52760

13 42116

14

15

16 10100

17

18 52898

19 61793

20

21

22 61725

Teledyne

Continental

Part Number

TM27A0610

TM27A00502

XM32021

15XX14141

TMD27A00613

TMD27A06031

TMD27A00500

TMD27I00502

TMD27I00501

X02583

TM27I00316

TMD27I00401

TM27I00309

TM27I00300

CVT03234

X07606

X07689

XM37003

XM32134

XM38004

XM32094

XM39000

TMD27U01006


09766 -- 550, 1550, D


Description


Gasket, Cover

Screw

Washer


Head, Cylinder

Insert, Combustion Chamber

Valve, Intake

Valve, Exhaust

Plug, Cup

Guide, Valve Stem


Spring, Valve



Plug, Cup

Plug, Core

Washer, Flat

Screw

Eye, Lifting

Screw

O--Ring

Gasket Set, Top

Qty.

1

1

4

4

4

4

1

1

5

5

8

8

8

8

16

3

1

1

1

4

2

9

10

550 MM148 (9--99)

15-7



6

5

3

2

4

1

19

8

9

10

10

9

12

9

18

15

13

17

16

14

10

11

1

9

7

15-8

Ref.

1

2

3

Tennant

Part No.

6

7

4

5

8 52734

9

10

11

12 52725

13 42330

14 38753

15 42328

16

17 52859

18 42337

19 52730

Teledyne

Continental

Part Number

X07815

X00623

X14589

XM37005

XM32031

TM27I05162

X14589

TM27I05150

TM27I00314

TM27I00303

TM27I00403

TM27I00305

TMD27I00402

F400I00246

TMD27H00402

TMD27H00506

X18498

X00599D

TM27I05140

Description

Plug, Shaft Ends

Pin, Cotter

Washer, Rocker Arm Shaft

Washer, Flat

Screw

Shaft, Rocker Arm

Washer, Plain




Rod, Push

Tappet, Valve

Camshaft


Gear, Injection Pump Driver

Gear, Camshaft

Nut

Key


09408 -- 550, 1550, D

3

8

4

4

1

1

4

4

1

1

8

1

Qty.

2

2

2

1

4

1

1

550 MM148 (9--99)



Ref.

1

Tennant

Part No.

2

3 61736

4

5 42148

6 12784

6 52753

6

6 61724

6

7 61762

8 61775

Teledyne

Continental

Part Number

XM32064

XM37014

TM27C00401

TM27H00409

TMD27C00300

TM27T00102

TM27T00102025

TM27T00102050

TM27T00102075

TM27T00102100

X00666

TM27C00408

Description

Screw

Washer, Plain

Pulley, Crankshaft

Gear, Crankshaft

Crankshaft






Key

Slinger, Oil

09767 -- 550, 1550, D

1

1

1

1

Qty.

1

1

1

1

1

1

1

1

550 MM148 (9--99)

15-9



∇

Y

Y

Ref.

Tennant

Part No.

1 38836

1

1

1

2 38839

2 38842

2

2

6

6

6

6

3 38572

4

5 52724

6 38916

7

8 38917

09768 -- 550, 1550, D

Teledyne

Continental

Part Number

TMD20T00201

TMD27T00201050

TMD27T00201075

TMD27T00201100

TMD27A05031E

Description









K800A00203

TMD27A00300

TM27G00301

TM20T00102

TM20T00102025

TM20T00102050

TM20T00102075

TM20T00102100

Z145D00300

TMD27D03001

Ring, Retaining, Piston Pin

Pin, Piston

Bushing, Piston Pin








1

1

1

1

8

4

4

1

2

1

4

4

4

4

4

Qty.

4

4

4

15-10

550 MM148 (9--99)



2

1

3

4

Ref.

Tennant

Part No.

1 38920

2 61749

3 52764

4

Teledyne

Continental

Part Number

TM27L06050

X00692

X01673

TM27L05180

550 MM148 (9--99)

Description

Pump, Oil

Key, Woodruff

O--Ring


09756 -- 550, 1550, D

Qty.

1

1

1

1

15-11



1

5

4

3

2

∇

Y

Y

Y

Ref.

1

Tennant

Part No.

2 38416

3

4

5 38381

38844

Teledyne

Continental

Part Number

TMD27B05141

X07845

TM27B00300

X13012

TMD27B00529

TMD27U02002

Description

Cover Assembly, Gear

Seal, Oil, Crankshaft


Rivet, Timing Pointer to Gear Cover

Gasket, Gear Cover

Gasket Set, Front

09769 -- 550, 1550, D

Qty.

1

1

1

2

1

1

15-12

550 MM148 (9--99)



2

1

3

4

6

5

∇

Y

∇

Y

Ref.

Tennant

Part No.

1 78531

2

3 16851

4 16852

5 16855

6

Teledyne

Continental

Part Number

TM27B00607

TM27B00304

TM13C03100

TM13C00502

TMD27M00504

X07005

Description

Housing, Flywheel

Cover, Timing Hole

Flywheel

Ring Gear

Starter

Dowel, Ring

550 MM148 (9--99)

09758 -- 550, 1550, D

Qty.

1

1

1

1

1

2

15-13



∇

Y

Y

Ref.

1

Tennant

Part No.

2 38383

3

34640

4 38843

5 34796

6

7

Teledyne

Continental

Part Number

XM32048

TMD27E00501

TMD27F00601

TM27E00502

TM27E00300

XM32050

XM32022

Description

Stud

Manifold, Exhaust

Manifold, Intake


Gasket, Manifold

Gasket, Manifold, Exhaust

Stud

Stud

09770 -- 550, 1550, D

1

2

1

1

6

Qty.

2

1

1

15-14

550 MM148 (9--99)



∇

Y

Y

∇

YY

YY

Ref.

Tennant

Part No.

34830

1 34873

2 34429

38788

3 38918

Teledyne

Continental

Part Number

TM27K00301

TM27K06051

TM27T01003

TM27K00412

Description



Pump, Water


Pulley

01615 -- 550, 1550, D

Qty.

1

1

1

1

1

550 MM148 (9--99)

15-15



∇

Y

Y

Ref.

1

Tennant

Part No.

2 38401

34752

Teledyne

Continental

Part Number

XM32001

TM27K00310

5

6

3 53988--12 X07854

4 53988--13 F601K00303

7 30035

TM27K00503

26XX00101B

TM27K00202

Description

Stud

Elbow, Water Outlet


Gasket, Elbow

Thermostat


Plug

Gasket, Header

09761 -- 550, 1550, D

1

2

1

1

2

Qty.

2

1

1

15-16

550 MM148 (9--99)

3

2

4


Fig. 13 -- Alternator Brackets and PCV Group

5

2

1

6

Ref.

Tennant

Part No.

1 38418

2 52766

3 61776

4 38403

5 30036

6 52738

Teledyne

Continental

Part Number

X26136

X02751

X08253180

TM27L00412

TM27M00308

TM27M00411

Description

Elbow, Intake Manifold (Replaced by None)

Clamp, Hose

Hose, Elbow to Filler Cap

Cap, Oil Filler

Strap, Alternator

Bracket, Alternator

09771 -- 550, 1550, D

Qty.

1

2

1

1

1

1

550 MM148 (9--99)

15-17


1


2

10

11

10

2

10

13

10

4

9

10

8

10

3

10

5

Ref.

Tennant

Part No.

1 47388

2

3 38856

4 38409

5 38405

6 38402

7 78532

8

9 38406

10 52766

11 38857

12 38919

13

Teledyne

Continental

Part Number

X26142

X12191

X08253020

TM27L00516

TM27L00420

TM27L00202

F600L00312

TM27L00204

TM27L00423

X02751

X08253040

TM27L00208

X082531020

12

10

6

Description

Elbow, Water Header

Elbow, Water Pump

Hose, Oil Cooler

Tube, Oil Cooler

Cooler, Oil

Adapter, Oil Filter

Element, Oil Filter


Tube, Oil Cooler

Clamp, Hose

Hose, Oil Cooler

Hose, Oil Cooler

Hose, Oil Cooler

7

15-18

09772 -- 550, 1550, D

1

1

1

1

1

Qty.

2

1

1

1

1

1

8

1

550 MM148 (9--99)

CROSS REFERENCE

SECTION

16

CONTENTS PAGE

PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16-2

16-22

550 MM148 (9--99)

16-1

CROSS REFERENCE

Part

Number

PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST

Page

Number

.

Part

Number

Page

Number

F400B00282

F400B00359

F400B00383

F400C02351

F400D00202

F400E00303

F400E00423

F400F00263

F400F00478

F400G00211

F400I00246

F400I00251

F400I00343

F400K04471

F400K04570

F400L00210

F400L04300

F400M00279

F400M00293

F400T00181

F401A00424

F401A03760

F401A06021

C400K00215

CA10F00319

CVT03234 . . . . . . . . .

D600H00300

D600S00207

F124A00201

F124H00302

F124K00334

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

F140A00216010 . . .

. . . . . . .

F140B00320

F140B0320

F162B00412

. . . . . . . .

F163A00205

F163A04081E

. . . . . . .

. . . . . . .

. . . . .

F163A04081E020

F163A04081E030

F163A04081E040

F163A04081E060

F163T00103

. .

. .

. .

. .

. . . . . . .

F163T00103002

F163T00103010

F163T00103020

F163T00103030

F163T00103040

F163T00119

F163T00119020

. . .

. . . . . . .

. . .

. . .

. . .

. . .

F163T00119030

F163T00119040

F163T00119060

F218K00202

F218L00204

F226D04002

F227D06001

F244C00317

F400A0366

F400B00255

. . . .

. . . .

. . . .

. . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . .

. . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

16-2

12-7

12-7

12-7

12-7

12-7

12-7

12-7

12-7

12-7

12-7

12-7

12-7

12-7

12-3, 12-11

12-8

12-7

12-3, 12-10, 12-11, 13-15

12-11

12-4, 13-5, 14-7, 15-7

12-7

13-11

12-3

12-4

12-10

12-4

13-12, 14-13

12-3

12-5

12-7

12-7

12-7

12-7

12-4

12-9

12-11

12-8

12-3

12-10

12-10

12-4

12-3

12-3

12-3

12-7

12-7, 14-13

12-3

12-3

13-3, 14-3, 15-3

12-7

12-5

12-7

12-7

12-11

12-11

12-11

12-9

12-7

12-4, 13-7, 14-8, 15-8

12-4, 14-7

F600102520003

F600102520005

F600102520010

F600102520015

F600102520020

F600A00214

. . . .

. . . .

. . . . . . .

F600A00214003

F600A00214005

F600B00234

. . .

. . .

. . . . . . .

. . . . . . .

F600B00242

F600B00247

F600B00470

F600B0399

. . . . . . .

. . . . . . .

. . . . . . . .

. . . . . . .

F600I00347

F600K00371

F600L00312

F600L004340

. . . . . . .

. . . . . . .

F600L00436

F600L00447

F600L03750

F600L04132

. . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

F601B--305

F601B00425

. . . . . . .

. . . . . . . .

F601C04350

F601F00304

F601I00200

F601I00301

F601I00303

F601K00303

. . . . . . .

. . . . . . .

. .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

F401B--4321

F401B00301

F401B00308

F401B00333

F401B00342

F401C00416

F401F00274

F401F0500

F401F0500

F401H00303

F401K00324

F401L00203

F401L00304

F401L00402

F401M00201

F401M00219

F401M00221

F401M00332

F401M00338

F401M00343

F401M00355

F401M00405

F401M00407

F401S00227

. .

. . . . . .

. . . . . .

. .

. . . . . .

. . . . . .

. . . . . .

. . . . . . .

F401S00230

F401S00407

. . . . . . .

. . . . . . .

F600102520 . . . . . . .

F600102520001 . . . .

. . . .

. . . .

. . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . .

. . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . .

. . . . . .

F6T01014 . . . . . . . . .

13-19

12-12

12-12

13-19

12-12

12-10

12-12

12-9

12-9, 13-16

12-9

12-4

12-4

12-4

12-4

12-4

12-4

12-3

12-7

12-5

12-5

12-5

12-7

13-16

12-9

12-9

12-9

12-9

12-3

12-3

12-3

12-12

12-10, 13-19

12-3

12-4

12-9

15-18

12-10

12-10

12-10

14-18

12-4

12-7

12-7

12-7

12-9, 13-19, 14-5, 15-5

12-7, 13-3, 14-3

12-7

12-7

12-8

12-3

12-3

12-7, 14-13

13-19

12-4

12-4

12-4

12-3, 12-11, 13-15, 14-16,

15-16

12-9

.

550 MM148 (9--99)

Part

Number

Page

Number

F6T02002 . . . . . . . . .

FW00307100

FW00308120

FW00312080

FW00312120

FW00313080

. . . . . .

. . . . . .

HD277M00407

. . . . . .

. . . . . .

. . . . . .

K2948

K800A00203

. . . . .

. . . . . . . . . . . .

LW00203042

M330F00253

. . . . . . .

. . . . . .

. . . . . .

. . . . . . . . . . .

MM148

SK1288

SK1444

SK1450

SK2137

SK2198

SK2222

SK2223

SK2498

SK2499

SK2500

SK2586

SK2669

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

SP200S00006RNY

SP200S00009RNYC 13-18

SP207S00016RD

T427B00201

. .

. . . . . . .

TM13C00502

TM13C03100

. . . . . .

. . . . . .

TM20T00102 . . . . . .

TM20T00102025

TM20T00102050

TM20T00102075

TM20T00102100

TM27A00300

. . .

. . .

. . .

. . .

TM27A00400

TM27A0040025

. . . . . .

. . . . . .

.

12-8

12-10

12-10

13-18

13-18

13-18

12-12

12-11

13-9, 14-10, 15-10

14-5, 15-5

12-11, 13-16

10-31

11-31

7-3

11-8

6-29

12-3

6-29

6-28

11-4, 11-5

11-4

11-4

11-9

12-11

13-18

12-10

12-3

13-12, 14-13, 15-13

13-12, 14-13, 15-13

15-10

15-10

15-10

15-10

TM27A00502

TM27A00610

. . . .

. . . . . .

TM27A05001E

. . . . . .

15-10

13-9

13-5

13-5

13-5, 14-7, 15-7

13-5

. . . . .

13-9

TM27A05001E050 13-9

TM27A05001E075

TM27A06091

TM27A0610

. . . . . .

.

. . . . . . .

TM27A615605R

.

.

13-9

TM27A05001E100 13-9

TM27A615802S

TM27B00300

. . . .

. . . .

. . . . . .

. . . . . .

TM27B00304

TM27B00322

TM27B00400

TM27B00401

TM27B00500

TM27B00607

TM27B05071

TM27B05100

TM27B06005

TM27C00401

TM27C00401

TM27C00408

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

13-5

14-7, 15-7

13-3

13-3

13-11, 14-12, 15-12

15-13

15-3

13-3

13-3

13-3

15-13

13-3, 14-3

13-3, 14-3, 15-3

13-11

14-9

13-8, 15-9

13-8, 14-9, 15-9

550 MM148 (9--99)

.

CROSS REFERENCE

Part

Number

TM27I00303

TM27I00305

TM27I00306

TM27I00308

TM27I00309

TM27I00311

TM27I00313

TM27I00314

TM27I00316

TM27I00403

TM27I00504

TM27I00505

TM27I00511

TM27I00601

TM27I05060

TM27I05070

TM27I05120

TM27I05130

TM27I05140

TM27I05150

TM27I05162

TM27K00202

TM27K00301

TM27K00304

TM27K00310

TM27K00412

TM27K00503

TM27K06051

TM27L00200

TM27L00202

TM27L00204

TM27L00208

TM27L00312

TM27L00406

TM27L00412

TM27L00420

TM27L00423

TM27C00501

TM27E00300

TM27E00400

TM27E00502

TM27E00601

TM27F00205

TM27F00206

TM27F00221

TM27F00304

TM27F00421

TM27F00425

TM27F00507

TM27F02000

TM27F05130

TM27F05140

TM27F05180

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

TM27F05190

TM27F05200

TM27G00301

TM27H00407

TM27H00409

TM27H00500

TM27I00202

TM27I00300

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

Page

Number

13-5, 15-7

13-7, 14-8, 15-8

13-5

13-5

13-7, 14-8

13-7

13-7

13-7

14-8

14-8

15-8

15-8

15-8

15-16

13-14, 14-15, 15-15

13-15, 14-16

13-15, 14-16, 15-16

13-14, 14-15, 15-15

13-15, 14-16, 15-16

13-14, 14-15, 15-15

13-10, 14-11

13-17, 14-18, 15-18

13-17, 14-18, 15-18

13-17, 14-18, 15-18

13-17, 14-18

13-3, 14-3, 15-3

13-16, 14-17, 15-17

13-17, 14-18, 15-18

13-17, 14-18, 15-18

13-16

13-16

13-19

13-13

13-16

13-19

13-18

13-16

14-9

13-13, 14-14, 15-14

13-13

14-14, 15-14

13-13

13-16

13-16

14-5

13-19

13-19

13-9, 14-10, 15-10

13-8, 14-9

15-9

13-7

13-7

13-5, 14-7, 15-7

13-7, 14-8, 15-8

13-7, 14-8, 15-8

14-8

13-5

13-5, 14-7, 15-7

13-5

13-7, 14-8

13-7, 14-8, 15-8

.

16-3

CROSS REFERENCE

Part

Number

TM27L00427

TM27L00513

TM27L00516

TM27L05100

TM27L05180

TM27L06020

TM27L06030

TM27L06050

TM27M00224

TM27M00225

TM27M00226

TM27M00227

TM27M00228

TM27M00229

TM27M00230

TM27M00231

TM27M00232

TM27M00234

TM27M00235

TM27M00308

TM27M00401

TM27M00411

TM27M00502

TM27M00510

TM27M3170

TM27S00302

TM27S00314

TM27S00316

TM27S00318

TM27S00406

TM27S04080

TM27T00102

TM27T00102025

TM27T00102050

TM27T00102075

TM27T00102100

. . .

. . .

. . .

. . .

TM27T00103 . . . . . .

TM27T00103025 . . .

. . .

TM27T00103050

TM27T00103075

TM27T00103100

TM27T00106050

TM27T00106075

TM27T00106100

. . .

. . .

. . .

. . .

. . .

. . . . . .

TM27T00107

TM27T00120

TM27T01003

TM27U01002

TM27U02001

TMD13M00500

TMD20F00300

TMD20F00301

. . . . . .

. . . . . .

. . . . . .

. . . . . .

TMD20F00304

TMD20F00400

TMD20F00401

TMD20F00506

TMD20F03100

TMD20T00201

TMD20T00203

TMD20T00204

TMD27A00205

16-4

. . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

Page

Number

13-8, 14-9, 15-9

13-8, 14-9, 15-9

13-8, 14-9, 15-9

13-8, 14-9, 15-9

13-9, 14-10

13-9, 14-10

13-9, 14-10

13-9, 14-10

13-9, 14-10

13-9

13-9

13-9

13-3, 14-3, 15-3

13-9

13-14, 14-15, 15-15

13-5

13-11

13-12

15-5

15-5

15-5

15-5

15-5

14-5, 15-5

15-5

14-10, 15-10

15-5

15-5

13-5, 14-7

13-18

13-18

13-18

13-19

13-19

13-19

13-19

13-18

13-3, 14-3, 15-3

13-3, 14-3, 15-3

13-17, 14-18, 15-18

13-10, 14-11

15-11

14-11

13-10, 14-11

15-11

13-18

13-18

13-18

13-16, 14-17, 15-17

13-16, 14-17

15-17

13-18

13-18

13-19

13-11

13-16

13-16

13-16

13-11

13-11

13-8, 14-9, 15-9

.

Part

Number

Page

Number

.

TMD27A00300

TMD27A00500

TMD27A00507

TMD27A00613

. . . . .

. . . . .

. . . . .

. . . . .

14-10, 15-10

14-7, 15-7

14-7

15-7

TMD27A05031E . . .

14-10, 15-10

TMD27A05031E050 14-10, 15-10

TMD27A05031E075 14-10, 15-10

TMD27A05031E100 14-10, 15-10

TMD27A06031 . . . . .

TMD27A610601R

TMD27A610602R

TMD27A610802S

TMD27A610807S

TMD27B00300

. .

. .

TMD27B00402

TMD27B00403

TMD27B00404

TMD27B00500

TMD27B00502

TMD27B00529

TMD27B05003

TMD27B05141

TMD27C00300

TMD27D03001

TMD27E00501

TMD27F00200

TMD27F00212

TMD27F00214

TMD27F00220

TMD27F00224

TMD27F00233

TMD27F00265

TMD27F00268

TMD27F00300

TMD27F00301

TMD27F00305

TMD27F00308

TMD27F00309

TMD27F00311

TMD27F00405

TMD27F00506

TMD27F00601

TMD27F04110

TMD27F05090

TMD27F05100

TMD27F05110

14-14, 15-14

14-5, 15-5

14-5

14-5

14-5

14-5

14-5

15-5

15-5

14-5

14-5, 15-5

14-5

14-5

14-5

14-5

14-5

14-5

14-14, 15-14

15-5

14-5

14-5

14-5

14-5

15-5

14-5

14-8, 15-8

14-5, 15-5

14-8

15-8

14-7, 15-7

14-8, 15-8

14-7, 15-7

TMD27I00402

TMD27I00501

TMD27I00502

TMD27M00315

TMD27M00504 14-13, 15-13

TMD27T00201050 14-10, 15-10

.

14-7, 15-7

14-13

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. .

. .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

14-7, 15-7

15-3

14-3

14-3

15-3

14-5, 15-5

14-3, 15-3

14-3, 15-3

14-5, 15-5

15-3

14-3

13-11, 14-12, 15-12

14-12

15-12

13-8, 14-9, 15-9

13-9, 14-10, 15-10

TMD27F05120

TMD27F05140

TMD27F05200

TMD27H00402

TMD27H00403

TMD27H00503

TMD27H00506

TMD27I00401

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . .

. . . .

.

TMD27T00201075 14-10, 15-10

550 MM148 (9--99)

Part

Number

Page

Number

X02959

X03182

X04038

X04057

X04107

X04136

X04182

X05696

X06503

X06828

X06920

X07005

X07057

X07580

X07606

X07663

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

X07689

X07737

X07738

X07810

X07814

X07815

X07823

X07837

X07845

X07846

X07854

X07861

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

X08016100

X08016120

. . . . . . . .

. . . . . . . .

.

TMD27T00201100 . .

14-10, 15-10

TMD27T00203

TMD27T00204

TMD27U01001

TMD27U01002

TMD27U01006

TMD27U02001

TMD27U02002

X00101B

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . . . . . . .

14-5

14-5

14-7

14-7

X00110

X00137A

X00334

X00365

X00506

. . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

X005692122

X00599D

X00623

. . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

X00666

X00675

X00692

X01015

X01673

X01698

X01801E

X02208

X02236

X02544

X02583

X02708

X02751

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

15-7

14-12

15-12

13-15, 14-16

13-3, 14-3

13-3, 14-3

12-3

12-3

12-4

12-9

13-7, 14-8, 15-8

13-7, 14-8, 15-8

13-8, 14-9, 15-9

12-7

13-10, 14-11, 15-11

12-3, 12-10, 13-3, 14-3, 15-3

13-10, 14-11, 15-11

12-9, 13-19

12-10

13-3, 14-3, 15-3

12-3

14-8

13-5, 14-7, 15-7

13-16

12-9, 13-17, 14-17, 14-18,

15-17, 15-18

12-7

12-9

12-3

12-11

12-11

12-10

12-8, 12-11

13-16

12-7

12-7

12-7

12-3, 13-12, 14-13, 15-13

12-11

12-12

14-7, 15-7

13-3, 14-3, 15-3

13-5, 14-7, 15-7

13-18

13-19

12-5

12-3

15-8

14-12

14-5, 15-5

13-11, 14-12, 15-12

13-3, 14-3, 15-3

14-16, 15-16

14-5, 15-5

12-10

12-10, 14-5

550 MM148 (9--99)

CROSS REFERENCE

Part

Number

X14234

X14235

X14434

X14531

X14583

X14589

X17025

X17040

X17045

X17048

X17066

X18137

X18402

X18498

X18521

X18546

X12251

X12393

X12474

X12489

X12502

X12511

X12517

X12644

X12645

X12671

X12774

X13012

X13201

X13203

X13304

X14134

X18552

X19002

X22128

X26124

X26125

X26129

X26136

X26138

X26140

X26142

X26144

X26146

X26153

X26162

X26175

X08072120

X08100102

X08253020

X08253040

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

X082531020

X08253120

. . . . . . .

. . . . . . . .

X08253180

X08258080

X08258110

X08261110

X12015

X12131

X12143

X12191

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

Page

Number

.

14-5

12-12

13-3, 14-3, 15-3

13-7, 14-8, 15-8

13-3, 14-3, 15-3

13-11

13-11

13-11

13-7, 14-8

12-9

12-9

14-8, 15-8

12-4

12-7

13-7

12-10, 12-12

12-3

12-9

12-9

13-3, 13-16, 14-3

14-17, 15-17

14-5, 15-5

14-5

13-17, 14-18, 15-18

14-5

13-16

13-16

15-5

15-5

12-11

12-11

12-9, 13-17, 14-18, 15-18

13-17, 14-18, 15-18

15-18

12-9

14-17, 15-17

13-18

13-18

14-5

13-19

13-16

12-10

12-10, 13-17, 14-18, 15-18

12-9, 12-11

14-5

12-11

14-5

12-10

12-10

12-10

15-5

15-5

13-16, 14-5, 15-5

12-11

14-12, 15-12

12-9, 13-16

12-9

13-3, 14-3, 15-3

14-5

12-12

12-7

16-5

CROSS REFERENCE

Part

Number

01666

01668

01686

01736

01818

01844

02076

02281

02412

02430

02433

02434

02435

02436

02437

02438

00912

00960

00961

00966

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

01433--1 . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

02439

02440

02441

02442

02443

02444

16-6

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

X400K00261

XM32001

. . . . . . .

. . . . . . . . . .

XM32018

XM32020

XM32021

XM32022

XM32031

XM32048

XM32050

XM32064

XM32094

XM32134

XM37003

XM37005

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

XM37014 . . . . . . . . . .

XM38003020 . . . . . .

. . . . . .

XM38003050

XM38003052

XM38003054

XM38003110

. . . . . .

. . . . . .

. . . . . .

. . . . . . . . . .

XM38004

XM39000

XM40000

. . . . . . . . . .

. . . . . . . . . .

Y400I00215 . . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

Z120S00202

Z120S00203

Z120S00207

Z145D00300

Z145M00308

Z145S03000

. . . . . . .

. . . . . .

. . . . . . .

. . . . . . . . .

00500--15

00500--20

00500--5

00911

. . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

11-7

11-8

11-8

11-8

11-8

11-8

11-8

11-8

11-8

11-8

11-8

11-8

11-8

6-35, 8-3

6-79

11-32

6-77

6-75

6-77, 6-79

6-3

11-28

11-28

6-91

6-9

11-28

6-35, 8-3

8-4

10-15

11-32

12-10

13-15, 14-16, 15-16

13-3, 14-3, 15-3

13-5, 14-7

13-5, 14-7, 15-7

13-13, 14-14, 15-14

13-7, 14-8, 15-8

13-16, 14-14, 15-14

13-13, 14-14, 15-14

13-8, 14-9, 15-9

13-5, 14-7, 15-7

15-7

13-5, 14-7, 15-7

13-7, 14-8, 15-8

13-8, 14-9, 15-9

14-5, 15-5

14-5

15-5

14-5

15-5

13-5, 14-7, 15-7

13-5, 14-7, 15-7

14-5

12-4

13-11

13-11

13-11

13-9, 14-10, 15-10

13-19

13-7

11-23, 11-24

6-20, 6-23

.

Part

Number

02445

02446

02449

02450

02452

02453

02455

02456

02457

02458

02460

02461

02462

02464

02468

02469

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

02506--6

02515

. . . . . . . . . .

. . . . . . . . . . . . .

02519

02520

02530

02534

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

02818

02819

02984

02997

03233 . . . . . . . . . . . . .

03292B . . . . . . . . . . .

. . . . . . . . . . . . .

03391

03393

03394

03395

03401

03402

03404

03405

03406

03408

03409

03706

03711

03823

03838

03839

03922

02535

02536

02543

02545

02554

02555

02556

02578

02579

02582

02583

02586

02589

02597

02683

02817

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

.

6-52

6-55

6-55

6-55

6-88

9-7

6-88

11-3

10-26

6-66

11-27

11-27

6-91

10-16

10-16

11-27

11-8

9-5, 9-7

10-16

10-16

10-16

10-15

6-4

6-4

6-4

6-4

6-3

6-3

6-3

6-83

6-47, 6-49

6-47, 6-49

11-3

9-7

6-13

9-5

6-51

9-7

9-7

9-7

6-21, 6-22

6-7

6-35, 8-3

10-17

9-5

9-5, 10-25

9-5

10-30

9-5

9-7

9-15, 9-17

9-15

9-8

10-30

10-30

9-11, 9-13

11-5, 11-6

9-11, 9-13, 10-13, 10-21

9-5, 11-5

6-77, 6-79

6-77, 6-79

550 MM148 (9--99)

07423

07483

07484

07875

07934

08099

08100

08174

08175

08228

08298

08329

08407

08791

08877

08889

08890

08891

08892

Part

Number

03967

03977

03992

04020

04048

04185

04198

04210

04431

04477

04499

04525

04595

04597

04598

04601

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

04733--12

05178

. . . . . . . . .

. . . . . . . . . . . . .

05492

05880

06222

06223

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

06224

06227

06228

06229

06230

06231

06279

06332

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

06333

06418

06474A

06507

. . . . . . . . . . . . .

. . . . . . . . . . . . .

06573

06750

06837

06845

06846

07259

07422

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

550 MM148 (9--99)

Page

Number

.

6-26, 6-81

6-41

10-5

6-41

6-27

11-27

11-27

6-27

6-83, 11-30

11-30

11-30

11-27

10-30

10-30

10-30

6-41

6-13

10-15

10-15

6-36

9-15

6-4, 9-15

6-87, 9-11, 9-15

6-4, 6-87, 9-11, 9-15

6-87, 9-11, 9-15

6-4, 9-11

9-11

9-11

6-13

6-4, 6-85

6-85

6-13, 6-21, 6-22, 6-83

6-61

6-31, 6-35, 7-3, 8-3

6-20, 6-23

10-16

6-83

6-83

6-83

6-83

6-80, 9-9, 10-2, 10-22, 10-25,

10-29

6-80

9-7

9-7

6-41

6-53, 6-55, 6-56

6-83

6-83

6-13

6-91

6-85

6-83

6-27

6-77

6-15, 9-7

9-5, 10-15

6-33, 8-3

6-33, 8-4

6-35, 8-4

6-35, 8-3

CROSS REFERENCE

Part

Number

09861

09867

09877

09890

09891

09905

09910

09930

10100

10120

10136

10143

10149

10150

10154

10160

08893

09088

09311

09314

09322

09328

09384

09385

09624

09626

09689

09725

09819

09837

09852

09857

10203

10323

10397

10464

10470

10471

10472

10473

10488

10509

10701

. . . . . . . . . . . . .

. . . . . . . . . . . . .

10632--1

10632--12

10632--19

10664

. . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

10754

10756

10829

10865

11048

11399

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

11442--1

11442--10

11442--7

11442--8

11476

11531

. . . . . . . . . .

. . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

.

13-18

13-18

13-19

13-18

13-18

6-85

13-18

13-18

14-7, 15-7

6-28

8-3

6-42

6-91

6-91

6-91

6-91

8-3

6-28

6-79

6-79

6-85

9-11

10-8

10-2

6-13, 6-92

6-92

6-91

6-39

13-18

6-3, 13-18

13-18

13-18

12-3

6-37

10-31

6-77, 6-78

6-33

6-33

6-33

6-33

7-5

6-39

6-52

6-9

6-19, 10-2, 10-22

6-59

10-2, 10-6, 10-7, 10-8, 10-22,

10-23, 10-24

7-3

7-3

6-25

6-80, 9-7

6-13

6-15, 9-3, 9-5, 9-7, 10-15,

10-27

7-3

10-15

9-7

9-7

6-13, 6-17, 6-19

6-4, 6-37, 8-7, 9-11, 9-13

16-7

CROSS REFERENCE

Part

Number

11716

11869

11870

11893

11979

12052

12060

12072

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

12074

12784

12927

12959

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

13015--1

13015

. . . . . . . . . .

. . . . . . . . . . . . .

13016

13113

13534

13611

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

13907

13959

. . . . . . . . . . . . .

. . . . . . . . . . . . .

13XX14141

14131

14215

14326

14330

14331

. . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

14432 . . . . . . . . . . . . .

14595--1

14601

14605

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

14700--1

14700--2

14700--3

14700--4

14700

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

14854

15331

15398

15543--2

15543

15555--1

. . . . . . . . . .

. . . . . . . . . . . . .

15724

15785

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

15791--1

15806

. . . . . . . . . .

. . . . . . . . . . . . .

15LG00202

16148

16153

16158

16162

16168

16170

16171

16172

16174

16-8

15SL00211

15XX14141

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . . . . . . .

16141

16142

16143

16147

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

6-41

10-5

8-3

12-11

8-3

12-7

12-3

15-7

6-25

6-25

6-25

6-63

6-83

6-13

7-5

6-39

12-4

12-10

13-12, 14-13

12-7, 14-13

12-3

12-4, 14-7, 15-7

12-10

12-3

12-10

12-4

12-8

12-3

12-7, 14-13

6-13

10-15

9-7

6-42, 6-79

6-35

6-15, 9-7

6-15, 9-7

6-15, 9-7

6-15, 9-7

14-9, 15-9

6-80

6-36

6-42, 8-4

6-42

6-42

6-51

6-75

6-83

11-11

10-2, 10-22

13-5, 14-7

6-41

6-80, 10-2, 10-22

6-13

6-29

6-29

8-4, 8-8, 10-21

8-3

6-34, 8-3

6-54, 8-3

6-25

6-25

.

Part

Number

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

16848

16850

16851

16852

16853

16855

16860

16865

16870

16928

16929

16930

16931

16683

16690

16695

16706

16707

16708

16710

16711

16712

16713

16735

16738

16739

16769

16820

16832

16501

16511

16513

16550

16551

16552

16556

16557

16559

16560

16562

16563

16564

16667

16669

16676

16400

16418

16419

16420

16421

16422

16423

16440

16456

16485

16490

16495

16496

16497

16498

16499

Page

Number

.

8-4

13-18

11-23, 11-24

14-5, 15-5

14-5, 15-5

14-5

14-5

14-5

14-5

8-6

7-3

6-39

14-5

8-4

6-37, 8-7

6-33

8-5

8-3

13-12, 14-13, 15-13

13-12, 14-13, 15-13

6-3, 13-17, 14-18

14-13, 15-13

6-33

13-12

7-3

6-90

8-5

6-33, 8-3

8-3

6-41

6-41

8-6

8-6

8-6

6-80

6-7

6-80

6-37

10-7, 10-24

10-6, 10-23

8-3

8-3

8-3

8-3

8-3

6-77, 6-79

10-7, 10-8, 10-24

10-7, 10-8, 10-24

10-7, 10-8, 10-24

10-7, 10-24

10-7, 10-8, 10-24

10-7, 10-8, 10-24

9-9

6-54

9-5, 11-7

6-34, 8-3

6-33, 8-3

6-36, 8-3

8-8

8-8

8-3

550 MM148 (9--99)

Part

Number

16932

16933

16936

17269

17980

18594

18595

19048

19659

20021

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

20120003

20120004

20120010

20120011

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

20833 . . . . . . . . . . . . .

20CL02020

21639

21642

21660

21661

21690

21693

21726

22134

222831

22290

22297

. . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

22308--1

22309

. . . . . . . . . .

. . . . . . . . . . . . .

22473

22604

. . . . . . . . . . . . .

. . . . . . . . . . . . .

22640 . . . . . . . . . . . . .

22RM00303

23158

23191

23498

. . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

23515

23563

25014

. . . . . . . . . . . . .

. . . . . . . . . . . . .

23999--8

24012--1

24047

24142

24227

24298

24339

24427

24576--1

24576

24584

24592

24593

24924

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

24928--1

25018

25179

25180

25181

25182

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

550 MM148 (9--99)

Page

Number

8-4

8-4

6-42, 8-4

6-25

6-20, 6-23

9-3

9-5

6-41

6-83

6-30, 6-33, 6-34, 6-91

13-18

13-18

13-18

13-18

6-91

12-3

10-2, 10-22

6-9

11-7

11-7

6-80

6-80

6-36

6-61, 6-63, 6-65

9-11, 9-13

6-61, 6-63, 6-65

6-4, 6-11, 6-21, 6-22, 6-38,

6-39, 6-85

7-3

7-3

10-13, 10-21

6-52, 11-21

10-6, 10-23

12-10

12-9

6-11

6-4, 6-77, 6-79, 6-85, 6-87,

9-11, 9-13, 9-15, 9-17

6-15, 9-7

9-7

6-31, 6-35

6-36

7-3

10-2, 10-22

10-2, 10-22

10-2, 10-22

6-26, 6-81

10-2, 10-22

10-6, 10-23

10-6, 10-23

7-3, 10-16

10-25, 10-29

6-9

6-39

7-3, 10-9, 10-10

6-28

6-13

6-37, 8-7

6-35

6-66

6-66

.

CROSS REFERENCE

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

25312

25359

25360

25364

25365

25373

25383

25384

25632

25636

25637

25639

25640

25642

25643

25645

25183

25184

25185

25186

25189

25195

25202

25207

25208

25212

25216

25217

25218

25219

25220

25224

25649

25650

25653

25655

25656

25659

25663

25665

25928

26015

26156

26315

26439

26496

26509

26523

26565

Part

Number

26663

26X00110

26X00137A

26X26129

26XX00101B

27048

27474

27792

28165

28835

29035

. . . . . . . . . . . . .

. . . . . . . . .

. . . . . . . .

. . . . . . . . .

. . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

.

6-79

6-79

6-79

6-34

6-34

6-13

6-13

6-13

10-2, 10-22

6-66

9-8

6-8

6-79

6-21

6-79

6-79

10-26

6-79

6-85, 9-11, 9-13

6-79

6-79

6-79

6-79

6-79

6-79

6-79

6-79

6-79

6-79

6-75, 6-77, 6-79

6-79

6-80

6-4, 6-87, 9-15, 9-17

6-35, 8-3

6-37

6-79

6-4, 6-85, 6-87

6-63

6-4, 6-85, 6-87, 9-11, 9-15

6-4, 6-85, 6-87, 9-11, 9-15

9-15

6-4, 6-85, 6-87, 9-11, 9-15

6-11

6-29

6-83

7-3

6-39

6-80

6-13, 6-15, 6-30, 6-33, 6-34,

6-54, 6-60, 9-7

6-29

15-3

15-3

15-3

15-16

7-3

6-9

6-20, 6-23, 11-23

6-4, 6-85, 6-87, 9-11, 9-15

11-23

9-7

16-9

CROSS REFERENCE

Part

Number

31599

31600

31601

31602

31603

31605

31606

31608

31610

31611

31612

31613

31614

31615

31616

31619

31382

31554

31556

31557

31559

31565

31570

31572

31575

31589

31592

31593

31595

31596

31597

31598

31632

31634

31638

31639

31642

31643

31651

31668

31672

31705

31935

31936

31937

31942

31943

31944

31945

16-10

29662

30035

. . . . . . . . . . . . .

29831--6

29832--7

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

30036

30145

30173

31254

31260

31313

31354

31377

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

6-77

6-77

6-47

6-77

6-54

6-19

11-29

11-29

6-47, 6-49, 6-51

6-20, 6-23

6-47, 6-49

6-47, 6-49

6-47, 6-49, 6-51

6-47, 6-49, 6-51

6-47, 6-49

6-53

11-27

11-27

6-66

6-8

6-47, 6-49, 6-51

6-81

6-35

7-3

8-3

14-3

14-3

13-3

13-3

8-4

6-42

6-31, 6-35

15-16

14-17, 15-17

9-11

6-36

9-3

9-7

6-15

11-23, 11-24

11-23, 11-24

11-23, 11-24

6-13, 6-92

6-52, 11-29

6-53

6-53

6-47, 6-49, 6-51

6-47, 6-49, 6-51

6-58

6-54, 11-27

6-53

6-37

6-58

6-53, 6-55

6-47

6-47, 6-49, 6-51

6-47, 6-49, 6-51

6-53

6-47, 6-49, 6-51

6-47

6-47, 6-49, 6-51

.

Part

Number

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

33849

33850

33855

33856

33861

34065

34092

34094

34097

34158

34159

34160

34161

33692

33694

33743

33744

33745

33746

33747

33748

33749

33778

33782

33783

33842

33843

33846

33848

32712

32724

32759

32761

32798

32808

32814

32985

33308

33327

33510

33579

33580

33600

33602

33603

31960

32117

32126

32415

32435

32436

32477

32486

32492

32493

32524

32552

32575

32580

32587

32590

Page

Number

.

6-91

10-15

10-8

10-8

12-9

13-19

12-9

13-19

10-15

11-17

6-91

6-91

6-91

6-91

6-91

6-91

13-19

13-19

13-19

12-9

12-9

6-35, 8-3

11-9

11-9

11-9

11-9

11-9, 11-13

11-9

11-9

10-24

6-9, 6-89

6-27, 6-81

6-90

8-6

8-6

6-28

6-17, 6-19

6-91

6-20, 6-23, 6-90

6-13

6-31, 6-35

6-9

6-9

8-6

8-6

6-75

6-83

6-54

6-54, 11-28

9-9

8-6

8-4

6-90, 6-91

11-5

9-5, 11-6

6-91

11-17

11-17, 11-19, 11-21

12-11

12-11

12-11

550 MM148 (9--99)

Part

Number

34804

34805

34810

34813

34830

34833

34841

34861

34866

34867

34873

34876

34877

34880

34881

34904

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

34908

34910

34954

34996

34997

35033

35586

36328

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

36417

36466

36644

36829

369701

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

34422

34429

34547

34640

34726

34727

34738

34749

34752

34792

34796

34797

34798

34801

34802

34803

34162

34178

34179

34189

34193

34194

34297

34298

34299

34310

34351

34355

34359

34375

34387

34420

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

550 MM148 (9--99)

Page

Number

11-9

11-17, 11-19, 11-21

11-17, 11-19, 11-21

13-18

13-18

6-35, 8-3

13-18

13-18

13-18

6-56, 11-9

6-49, 6-51

6-47

6-13

10-5

6-49

6-49

6-49

13-14, 14-15, 15-15

14-13

13-13, 14-14, 15-14

6-3, 13-18

13-18

8-4

13-16

13-15, 14-16, 15-16

10-31

14-14, 15-14

13-16

13-16

8-5

8-5

8-5

8-5

6-35

6-80

6-80

13-14, 14-15, 15-15

6-35, 8-3

8-5

8-5

8-5

8-3

13-14, 14-15, 15-15

13-5, 14-7, 15-7

6-35

7-3

7-3

8-3, 12-12

6-36, 8-3

8-3

8-3

6-39

6-39

6-52, 6-57, 6-60

6-52

6-21, 6-22, 6-92

6-35, 8-4

6-92

6-85, 6-87, 9-13, 9-17

6-60

6-83

.

CROSS REFERENCE

Part

Number

37933

37934

37935

37942

37955

37958

38006

38010

38076

38077

38081

38082

38083

38084

38086

38087

37573

37594

37612

37616

37617

37631

37634

37756

37766

37778

37793

37794

37803

37806

37808

37816

38089

38094

38097

38099

38101

38102

38103

38104

369849

370133

37089

37101

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

37420

37421

37422

37450

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

37451

37453

374532

37460

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

37462

374648

. . . . . . . . . . . . .

374649

37467

. . . . . . . . . . .

. . . . . . . . . . .

375585

. . . . . . . . . . . . .

375613

375614

37572

375724

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

12-12

12-3

12-7

12-4

12-10

12-9

12-9

12-10

13-5, 14-7, 15-7

11-17

12-7

13-19

12-11, 13-16

12-10

12-3

12-3

13-3, 14-3, 15-3

12-5

12-5

12-7

12-11

12-11

12-10

12-4

12-7

12-3

12-3

12-12

12-12

9-11, 9-15

6-91

6-8

6-9

6-3, 12-10

6-3, 12-10

12-10

11-9

11-9

11-9

7-3

11-11

11-9, 11-11

7-3

7-3

11-9

6-37

6-79

6-79

11-3

9-14, 9-15, 9-17

11-3

12-4

12-11

11-17, 11-19, 11-21

11-23, 11-24

12-5

12-3

11-17, 11-19, 11-21

11-17, 11-19, 11-21

11-3

12-3

.

16-11

CROSS REFERENCE

Part

Number

38665

38715

38753

38758

38788

38836

38839

38842

38843

38844

38856

38857

38873

16-12

38412

38413

38415

38416

38417

38418

38419

38420

38423

38428

38445

38446

38449

38550

38572

38595

38391

38392

38393

38395

38396

38397

38401

38402

38403

38404

38405

38406

38408

38409

38410

38411

38106

38109

38110

38225

38226

38228

38255

38321

38379

38381

38383

38384

38385

38386

38388

38390

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

14-5

13-3, 14-3, 15-3

14-5, 15-5

13-11, 14-12, 15-12

14-5, 15-5

14-17, 15-17

14-5

13-13

13-19

12-11

12-12

11-8

14-9

13-19

14-10, 15-10

11-3

13-5, 15-7

11-4

14-8, 15-8

14-3, 15-3

14-15, 15-15

14-10, 15-10

14-10, 15-10

14-10, 15-10

14-14, 15-14

15-12

14-18, 15-18

14-18, 15-18

11-25

12-9

12-4

12-4

12-7

12-3

12-3

11-17, 11-19, 11-21

10-16, 11-3

14-5, 15-5

13-11, 14-12, 15-12

14-14, 15-14

14-5

14-5

14-5

14-5

14-5

14-5

14-5

14-5, 15-5

14-5

14-5

13-5

13-15, 14-16, 15-16

13-17, 14-18, 15-18

13-16, 14-17, 15-17

13-3, 14-3, 15-3

13-17, 14-18, 15-18

13-17, 14-18, 15-18

13-3, 14-3, 15-3

13-17, 14-18, 15-18

13-18

14-5

.

Part

Number

38916

38917

38918

38919

38920

38968

38991

38992

39272

39274

39277

39278

39279

39284

39312

39322

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

39347

39348

. . . . . . . . . . . . .

. . . . . . . . . . . . .

39527 . . . . . . . . . . . . .

39703--2

39703--6

39797

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

39810

39912

40052

40061A

. . . . . . . . . . . . .

. . . . . . . . . . . . .

40076

40143

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

40144--1

40144--20

40144--21

40144--22

40144--4

. . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

40144--5

40144--6

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

40145

40151

40152

40154

40155

40171

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

40173--1

40173

40175

40354

40362

40390

40496

40514

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

40550

40565

40573

40575

40585

40625

40646

40670

40671

40726

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

40678--1 . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

15-10

14-10, 15-10

14-15, 15-15

14-18, 15-18

15-11

11-17, 11-19, 11-21

13-18

13-19

6-42, 8-4

6-20, 6-23

8-3

10-15

6-37, 8-3

6-35, 8-3

8-3

6-61, 10-15

6-83

6-13

11-23, 11-24

6-3, 14-18

8-3

13-16

6-17, 6-19

6-83

6-79, 6-85, 9-11, 9-13

6-11

6-21, 6-22

10-15

10-15, 11-3

11-3

11-3

11-3

10-15, 11-3

10-15

11-3

10-15, 10-16

10-15

10-15

10-15

10-15

10-13, 10-21

10-13

10-13, 10-21

10-15

6-28

6-53, 6-60

6-21, 6-22, 6-77, 6-79

6-77, 6-79

6-52, 6-57, 6-59, 6-60, 10-5,

10-16

6-85, 9-11, 9-13

6-75, 6-77

10-15

6-17, 9-7

6-41

6-35

6-17, 6-19

10-13, 10-21

10-13, 10-21

6-31, 6-87

11-8

.

550 MM148 (9--99)

Part

Number

41016

41032

41046

41063

41066

41073

41081

41082

41083

41084

41109

41112

41130

41169

41186

41187

40727

40755

40758

40759

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

40840

40846

. . . . . . . . . . . . .

. . . . . . . . . . . . .

40870--1

40870--2

40870--5

40870--7

40999A

41007

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

41342

41348

41358

42006

42009

42034

42038

42082

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

42116 . . . . . . . . . . . . .

42120--2

42120--4

42120--9

42120

42126

42133A

42140

42148

42149

42153A

42170--36

42214

42215

42239

42240

42260

42311

42328

42330

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

42331--1

42337

42399

42498

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

550 MM148 (9--99)

Page

Number

6-75

6-56

6-17, 6-19

6-17, 6-19

6-77

6-13

6-4, 6-77

6-79

6-77

6-4

6-21, 6-22

6-77, 6-79

6-63

6-21, 6-22

6-75

6-15, 9-7

6-83

6-83

6-83

6-83

6-83

6-83

6-75

6-81

6-77, 6-79

6-85, 6-87, 9-13, 9-17

6-35

8-4

6-35, 8-3

8-3

6-35, 8-4

14-7, 15-7

14-7, 15-7

6-85

6-85

10-6, 10-10, 10-11, 10-13,

10-25

14-7, 15-7

6-83

6-83

6-13

6-13

6-20, 6-21

6-15, 9-5, 9-7

6-53, 6-55

14-9, 15-9

15-5

6-15

8-3

10-15

6-54, 6-58

6-29

6-61, 6-63, 6-65

6-37, 6-52, 6-53, 6-55, 6-56

6-83

14-8, 15-8

15-8

6-77, 6-79

14-8, 15-8

6-83

6-21

.

CROSS REFERENCE

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

44868

44869

44961

45223

45224

45339

45595

45617

45622

45623

45628

45631

45639

45647

45659

45670

42499

42639

42779

42809

42897

43203

43246

43363

43454

43460

43555

43844

44031

44310

44542

44847

45780

45850

46029

46236

46314

46480

46481

Part

Number

46485

46611

. . . . . . . . . . . . .

. . . . . . . . . . . . .

46800 . . . . . . . . . . . . .

46928--1

47010--1

47010--2

47010--3

47010--4

47010--6

47010--7

47178--12

47178--13

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

47356

47388

47498

47504

47508

47512

47518

47519

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

47535--1 . . . . . . . . . .

Page

Number

.

6-20

6-22, 6-23

6-85

6-77, 6-79

6-61

6-7

10-16

6-7, 9-11, 9-13

6-9

9-15

6-4, 6-87, 7-5, 9-15, 9-17

6-31, 8-6

6-9, 6-15, 9-5

6-25

9-7

9-7

6-54, 6-58

6-53

6-83, 7-6

8-5

8-5

10-22

9-9

12-9

11-17, 11-19, 11-21

11-17, 11-19, 11-21

11-23, 11-24

6-3, 12-10

12-9

12-11

12-9

10-8

10-2, 10-22

8-6

6-63, 6-65

6-29, 8-6

10-7, 10-24

10-15

6-37, 6-52, 6-53, 6-56, 6-57,

6-58, 6-59

7-3

7-3, 10-15

6-11

10-8

6-25

6-25

6-25

6-25

6-25

6-25

6-80

6-80

8-5

7-3, 13-17, 14-18, 15-18

6-54, 6-56, 6-57, 10-16

6-54, 6-56, 6-57, 6-58, 10-5

6-56, 6-57

6-55, 6-56, 6-57

6-20, 6-23

6-58

10-6, 10-23

16-13

CROSS REFERENCE

Part

Number

48791

48879

48880

48884

48887

48897

48899

48901

48906

48907

48908

48909

48910

48911

48912

49021

49022

49024

49262

49263

49266

49681

49924

16-14

47535--2

47535

. . . . . . . . . .

. . . . . . . . . . . . .

47536--1

47536

. . . . . . . . . .

. . . . . . . . . . . . .

47537--1

47537

. . . . . . . . . .

. . . . . . . . . . . . .

47566

47579

47585

47636

47638

47662

47675

47680

47721

47743

47744

47745

47752

47768

47801

47826

47845

47846

47848

47915

. . . . . . . . . . . . .

. . . . . . . . . . . . .

48108A--1

48144

48183

48211

48242

48267

48663

48789

48790

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

47846--3 . . . . . . . . . .

. . . . . . . . . . . . .

48108A

48126

. . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

10-2, 10-22

6-9

6-41

6-52, 11-17

11-6

6-7

11-6

6-63

6-56, 11-22

6-91

6-63

6-63

6-42

6-13

11-22

11-22

11-22

11-22

6-26, 6-81

6-26, 6-81

10-27

6-79

10-2, 10-22

6-36

10-2, 10-7, 10-24

9-5

10-2, 10-22

6-61, 6-63

9-15

10-6, 10-23

10-6, 10-23

10-6, 10-23

10-6, 10-23

10-6, 10-23

10-6, 10-23

6-41

6-31

6-61, 6-63, 6-65

10-15

6-54

10-15

12-9

12-9, 13-19, 14-5, 15-5

10-15

6-31

6-30, 6-33

6-77, 6-91

6-52

10-2, 10-22

6-79, 6-83, 11-30

6-38, 6-39, 7-3, 7-5

6-15

9-5

6-15, 9-5

9-3, 10-16

6-55, 11-8

10-16

6-60, 10-16, 11-31

6-29

7-3

6-9

.

Part

Number

51689

51690

51691

51692

51693

51748

51779

51782

51787

51798

51805

51809

51368

51406

51416

51448

51449

51452

51458

51459

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

51530

51531

51534

51545

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

51560--3

51560--5

51562

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

51564

51570

51572

. . . . . . . . . . . . .

. . . . . . . . . . . . .

51658--5 . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

49934

49943

50304

50330

50456

50461

50493

50501

50502

50508

50509

50518

50544

50565

50646

50788

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

50789

50790

50817

50845

50864

50902

50960

50967

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

51046

51109

51176

51305

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

51317 . . . . . . . . . . . . .

51321--3 . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

6-35

10-5

6-28

6-80

8-4

6-29

6-63, 6-65

12-11

12-11

12-11

12-11

6-4, 6-87

6-15

7-3

6-9

10-13, 10-21

10-13, 10-21

10-13

6-37

6-4, 6-11

6-79

6-15

6-52

6-37

6-21, 6-22

6-29

6-31, 6-35, 8-4

6-37, 13-3, 14-3, 15-3

6-21, 6-22

6-37

6-9

11-5, 11-6

11-5, 11-6

6-20, 6-21, 6-22, 6-23

6-22, 6-23

6-20, 6-23

6-7

6-7

6-91

6-61

6-92

6-28

6-39

6-38, 6-39

6-28

6-21, 6-22, 6-31, 6-35, 6-92

10-2, 10-22

10-2, 10-22

6-38, 6-39

6-30, 6-33, 6-34

6-30, 6-33, 6-34

6-34

6-30, 6-33, 6-34

6-30, 6-33, 6-34

6-47

10-15

10-15

6-9

10-8

7-3

10-16

.

550 MM148 (9--99)

Part

Number

51938

52049

52163

52296

52388

52405

52448

52450

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

52504

52508

52580--2

52580

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

52615

52724

52725

52730

52734

52736

52738

52753

52756

52757

52760

52764

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

52766 . . . . . . . . . . . . .

52770--8

52770--9

52781

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

52785--1

52789

52814

52830

52859

52898

52899

52911

52925

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

53051A . . . . . . . . . . .

. . . . . . . . . .

53055--2

53078

53079

. . . . . . . . . . . . .

. . . . . . . . . . . . .

53083--14

53174--1

53268

. . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

53395--2

53400--1

53400--2

53400--3

53400--4

53400--5

53963A

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

53988--12 . . . . . . . . .

53988--13 . . . . . . . . .

53988--14

53988--16

54027

54041

54127

54180

. . . . . . . . .

. . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

550 MM148 (9--99)

Page

Number

6-20, 6-21, 6-22, 6-23

6-34

6-29

6-15, 9-7

6-25

11-17, 11-19, 11-21

10-15

6-38

6-31, 6-33

6-31, 6-33, 6-63, 6-65

8-8

6-38

6-7

14-10, 15-10

14-8, 15-8

15-8

15-8

13-3, 14-3, 15-3

15-17

14-9, 15-9

14-7, 15-7

14-7, 15-7

14-7, 15-7

14-11, 15-11

14-17, 14-18, 15-17, 15-18

8-6

6-3, 14-5

6-36

6-37

6-61, 6-63, 6-65

6-30, 6-33

6-31

14-8, 15-8

14-7, 15-7

15-5

6-57

6-30, 6-33

8-5

6-3

6-29

6-29

10-15

10-7

7-3

7-3

7-3, 10-9, 10-10, 10-11

10-9, 10-10, 10-11

10-9, 10-10, 10-11

7-3, 10-9, 10-10, 10-11

10-9, 10-10, 10-11

6-13

12-3, 12-10, 12-11, 13-15,

14-16, 15-16

12-3, 12-11, 13-15, 14-16,

15-16

12-3, 12-11

12-10

7-3

6-92

6-61

6-80

.

CROSS REFERENCE

Part

Number

54194

54241

54274

54333

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

56821

56827

56903

56992

57075

57152

57156

57196

57311

57377

57378

57379

57444

57567

57568

57630

55248

55586

55619

55685

55705

55740

55775

55911

55926

55929

55936

55977

55994

56506

56690

56820

57676

57964

57971

57982

58067

58107

58114

58120

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

58596

58858

59560

59617

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

59632

59633

. . . . . . . . . . . . .

. . . . . . . . . . . . .

59634 . . . . . . . . . . . . .

59639A

59851

59857

59865

59874

59984

60015

60016

60018

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

.

6-23

12-11

6-36

6-38, 6-39, 6-41, 7-3, 7-5, 9-3,

9-5, 9-7, 9-14, 9-17

9-5

6-52, 6-53, 6-92

6-58

6-54, 6-55, 6-56

6-49

6-3, 6-58

6-51

12-10

11-9

11-9

11-9

12-12

6-3, 12-10

9-11, 9-13

6-25, 6-54

6-25, 6-53, 6-55, 6-83

6-60

6-54

6-15, 9-7

6-80, 9-9

6-35

11-25

11-25, 11-26

6-60

6-35, 8-4

9-5

9-5

9-3, 9-5

9-3

6-81

6-51

6-9, 6-85, 9-11, 9-13

6-25

6-47, 6-49, 6-51

6-47

6-25, 11-25

7-4

6-77, 6-79

6-77, 6-79

6-3, 6-38, 6-39

11-25, 11-26

6-53, 6-56, 6-57

6-51

6-3, 6-17, 6-19

6-91

6-17, 6-19, 6-65, 6-91

6-91

6-90

6-75

6-75

6-75

6-75

10-25, 10-29

6-3, 6-17, 6-19

6-4, 6-91

6-4, 6-90

16-15

CROSS REFERENCE

Part

Number

61478

61489

61490

61515

61516

61517

61611

61628

61639

61649

61683

61686

61687

61695

61696

61697

60969

60970

61157

61170

61171

61174

61175

61176

61181

61187

61188

61189

61245

61258

61261

61279

61701

61705

61711

61724

61725

61733

61736

61741

61748

61749

61762

61775

61776

61777

61793

61882

61886

62234

62389

62390

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

62417--2

62515

. . . . . . . . . .

. . . . . . . . . . . . .

62530--1

62530

. . . . . . . . . .

. . . . . . . . . . . . .

62595--18

62595--4

62595--5

62595--6

62595--9

16-16

. . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

6-78

10-22

13-3, 14-3, 15-3

14-9, 15-9

14-7, 15-7

15-5

14-9, 15-9

14-7, 15-7

15-5

14-11, 15-11

14-9, 15-9

14-9, 15-9

14-17, 15-17

15-5

15-7

11-11

11-13

6-54

6-60

6-53

10-5

6-31, 12-3

6-80

6-80

6-9, 8-4, 9-5, 10-25

6-9, 7-3

9-3

9-5, 10-25

6-9

10-24

6-8

9-11, 9-13

6-85, 6-87, 9-13, 9-17

6-85, 6-87, 9-13, 9-17

6-85, 6-87, 9-13, 9-17

6-85, 6-87, 9-13, 9-17

6-85, 9-13

6-85, 6-87, 9-13, 9-17

9-17

9-17

9-17

6-87, 9-17

6-28

6-89

6-41

6-3

6-20, 6-23, 11-24

11-24

6-35, 8-3

6-35, 8-3

6-35, 8-3

6-37

9-11, 9-13

6-28

6-27

6-41

6-41, 8-6

6-41

7-3

6-35

8-4

.

Part

Number

62700

62702

. . . . . . . . . . . . .

. . . . . . . . . . . . .

63182--1

63182--2

63182--4

63244--3

63282

63292

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

63511

63814

63837

63923

63924

64685

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

64730 . . . . . . . . . . . . .

64795A

64899

64903

64921

. . . . . . . . . . .

64795C--1 . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

65145--1

65221

65241

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

65869--5

65889

65890

65894

65897

65898

65899

65934

65935

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

68101

68222

68275

68301

68567

68866

68869

68870

68872

68962

69261

69494

69571

65936

65939

65940

65941

65942

65947

65948

65949

65950

65951

65965

65966

65967

67310

67515

67832

Page

Number

.

6-63

6-63

9-3, 9-5

9-3

9-5

10-16

6-61, 6-63, 6-65

6-65

6-85, 9-11, 9-13

9-9

9-9

11-7

11-7

9-15, 9-17

6-80

10-29

9-11

6-85

8-4

6-89

6-89

6-89

6-63

6-63

10-25

6-75

6-8

10-25, 10-29

6-56, 6-57

6-3, 6-59

11-26

6-3

13-16

8-4

15-5

15-5

8-4

6-57

10-15

6-52

6-63

6-63

6-63

6-63

6-63

6-35

13-16

13-16

8-5

8-5, 10-5, 10-25, 10-29

6-7

9-5

6-7

6-65

8-3

8-3

8-4

6-37

11-28

6-34

6-9

550 MM148 (9--99)

Part

Number

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

74263

74264

74265

74266

74267

74270

74271

74272

74273

74274

74275

74276

74277

74195

74210

74218

74223

74240

74249

74251

74253

74254

74256

74257

74258

74259

74260

74261

74262

74163

74165

74166

74167

74168

74170

74171

74176

74181

74182

74184

74186

74187

74188

74189

74190

70284

74094

74097

74098

74105

74109

74110

74111

74112

74121

74122

74123

74124

74125

74137

74162

550 MM148 (9--99)

Page

Number

11-11

11-11

11-11

11-11

11-13

11-13

11-13

11-11

11-25, 11-26

11-11

11-25, 11-26

11-11

11-11

11-17, 11-19, 11-21

11-25, 11-26

11-11

11-11

11-13

11-11

11-11

11-11

11-13

11-13

11-11

11-11, 11-15

11-13

11-13

11-11

11-13

6-9

11-25

11-25

11-17, 11-19, 11-21

11-25, 11-26

11-25, 11-26

11-25, 11-26

11-25, 11-26

11-25, 11-26

11-17

11-17, 11-19, 11-21

11-17, 11-19, 11-21

11-17

11-17, 11-19, 11-21

11-17, 11-19, 11-21

6-52, 11-19

6-57, 11-11, 11-13

11-19, 11-21

11-19, 11-21

11-19, 11-21

11-17, 11-19, 11-21

11-19

11-19, 11-21

6-25, 11-26

11-26

11-26

11-11

11-25, 11-26

11-25, 11-26

11-25, 11-26

11-25, 11-26

11-26

.

CROSS REFERENCE

Part

Number

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75127

75128

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75143--2

75144

75156

75170

75171

75174

75175

75179

75180

75181

75182

75184

75185

75186

75187

75188

75190

74278

74279

74280

74281

74282

74283

75045

75050

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75054

75073

. . . . . . . . . . . . .

75072--1

75072--5

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75075

75076

75095

75096

75098

75103

75106

75108

75118

75119

. . . . . . . . . . . . .

75081A . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75249

75267

75268

75272

75285

75296

75314

75318

75319

75365

75368

75369

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75194

75196

75197

75198

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75199

75210

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75244--1 . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

10-15

10-15

10-15

6-85

10-16

10-15, 11-32

10-15

10-15

6-85

6-88, 6-89

10-16

10-15

9-7, 10-15

10-15

10-16

6-77

6-8

6-29

6-8

6-8

6-7

6-29

6-83

6-15, 9-7

6-15

6-15, 9-7

6-26, 6-81

6-28

6-28

11-13

11-13

11-11

11-11

11-13

11-11, 11-13

6-85

6-91

10-13, 10-21

6-81

6-81

6-81

6-81

6-4, 6-87, 10-13

6-87

10-13

6-87

6-87

6-85

6-85

10-4

10-13, 10-21

6-15, 10-15

10-13, 10-21

10-13, 10-21

6-85

10-4

6-87

6-87

6-87

6-87, 9-15

6-87, 9-15

.

16-17

CROSS REFERENCE

Page

Number

6-11

6-17, 6-19

6-17, 6-19

6-15

6-15

6-20, 6-21

6-15

6-15, 9-5, 9-7

6-11

6-15, 6-85

6-13

6-13

6-13

6-13

6-22

6-11

6-4, 6-85, 9-11, 9-13

6-11

6-11

6-11

6-11

6-11

6-11

6-22

6-22

6-21

6-21

10-4, 10-19

6-11

6-11

6-28

6-8

6-11

6-11

6-11

6-11

6-11

6-9

6-31, 6-37

6-31

6-31

6-17

9-3

6-20, 6-23

6-17, 6-19

6-65

7-6

6-8

6-8

6-31

6-31

6-31

6-9

6-77, 6-78

6-79

6-79

6-79

6-79

6-79

6-77, 6-79

6-77

Part

Number

75634

75635

75636

75638

75642

75643

75648

75649

75654

75655

75656

75657

75673

75681

16-18

75371

75375

75400

75404

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75379--1

75379

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75420A

75430

. . . . . . . . . . .

. . . . . . . . . . . . .

75454 . . . . . . . . . . . . .

75456--1

75456--2

75456--3

75456--4

75456

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

75461

75467

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75480A

75486A

75498A

75499A

75501--1

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

75501A--1

. . . . . . . . . .

. . . . . . . . .

. . . . . . . . . . . . .

75520

75528

75530

75535

75547

75550

75569

75570

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75571

75572

75575

75588

75592

75596A

75597A

75600

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

75601A

75604

75607

75611

75616

75617

75622

75627

75631

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

.

Part

Number

75810

75811

75812

75813

75814

75815

75816

75903

75906

75923

76058

76059

76062

76063

76066

76067

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76075

76076

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76087 . . . . . . . . . . . . .

76089--2

76090

76113

76152

76153

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76154A . . . . . . . . . . .

. . . . . . . . . . . . .

76155

76156

76157

76158

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75702

75703

75706

75711

75712

75713

75718

75722

75740

75757

75760

75761

75764

75766

75768

75769

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75772

75773

75774

75780

75781

75786

75788

75789

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75790

75791

75795

75796

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75799

75801

. . . . . . . . . . . . .

. . . . . . . . . . . . .

75802--1

75803

Page

Number

.

6-9

6-9

6-9

6-9

6-9

6-87

6-85

10-3

10-4

10-27

6-29

6-29

10-2, 10-22

6-13

6-19

6-9

10-27

10-27

6-29

10-25, 10-29

10-29

6-9

10-13

10-13

10-13

10-29

6-9

6-85, 9-11, 9-13

6-9

6-17

6-19

6-23

6-3, 6-17, 6-19

6-17

6-19

6-5

6-5

6-17, 6-19

6-17, 6-19

6-20, 6-21

6-20, 6-21, 6-22, 6-23

6-13

6-13

6-20, 6-23

6-20

6-20, 6-23

6-20

6-23

6-20, 6-23

6-21, 6-22

6-20, 6-23

6-17

6-19

6-17

6-17

6-19

6-19

6-3, 6-17, 6-19

6-15

6-15, 9-7

6-15, 9-7

550 MM148 (9--99)

Part

Number

76340

76353

76354

76390

76391

76392

76395

76403

76408

76411

76414

76426

76217

76218

76220

76231

76234

76252

76269

76290

76291

76292

76306

76313

76319

76321

76332

76335

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76436

76532

76536

76539

76540

76544

76560

76562

76564

76568

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76570 . . . . . . . . . . . . .

76579A

76580

76581

76583

76588

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76589--2

76596A--1

. . . . . . . . . .

76596A

76601

. . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76602

76607

76628

76640

76649

76650

76665

76667

76677

76736

76762

76800

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

550 MM148 (9--99)

Page

Number

6-27

6-83

6-31, 6-35

6-31, 6-34

6-9

6-31

6-20, 6-23

10-15

6-31, 6-33

6-30

6-31, 6-33

6-9

6-31

7-5

6-37

6-37

6-31

6-31, 6-34

6-31

6-13

6-8

6-27

6-9

6-23

6-20

6-19

6-42

6-35

6-31, 6-33

.

6-66

6-20, 6-21

10-2, 10-22

6-66

6-80

10-5

6-91

6-31, 6-35

6-31, 6-35

6-31

6-80

6-42

8-8

8-8

6-38, 6-39, 8-8

6-3, 8-8

6-91

6-91

6-9

6-63, 6-91

6-91

6-90

6-4, 9-11, 9-13

9-11, 9-13

9-3

9-3

9-3

6-85, 6-87, 9-11, 9-13, 9-15,

9-17, 10-2, 10-9, 10-13, 10-23

9-8

6-4, 6-85, 9-11, 9-13

6-80

CROSS REFERENCE

Page

Number

6-75

6-28

6-28

6-83

6-90

6-90

6-90

6-4, 6-91

6-91

6-91

6-91

6-90, 6-91

6-90

6-90

6-91

6-92

6-13, 6-92

6-54

6-31, 6-35, 8-3

6-10

7-4

7-4

7-4

6-31

6-88

6-31, 6-35

6-13

6-29

7-3

10-3

10-3

10-28

6-10

6-10

6-10

6-10

6-9

6-10

6-31, 12-7

6-31

10-2, 10-22

10-19

10-19

6-77, 6-79

6-90

6-8

6-9

6-28

6-61, 6-63

6-61

6-61, 6-63

6-38, 6-39

6-38, 6-39

6-4, 6-85, 9-11, 9-13

6-36

6-36

6-38

6-37

10-3

10-3

10-3

Part

Number

76811

76813

76816

76821

76822

76823

76825

76827

76828

76830

76831

76833

76841

76858

76859

76860

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76861

76862

76863

76864

76866

76867

76868

76869

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76870 . . . . . . . . . . . . .

76873--1

76874A

76877

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76880

76881

76882

76896

76899

76903

76904

76915

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76921

76922--1

76927

76937

76943

76946

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76974--1

76978

76979

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

76984--1

76988

76997

77097

77099

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

78005--2 . . . . . . . . . .

. . . . . . . . . . . . .

78012

78013

78014

78017

78032

78059

78068

78078

78080

78081A

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

.

16-19

CROSS REFERENCE

Part

Number

78191

78517

78518

78519

78520

78521

78522

78523

78524

78525

78526

78527

78528

78529

78531

78532

78560

78561

78562

78641

78642

78670

78673

78695

78795

16-20

78146

78153

78154

78155

78156

78157

78159

78160

78161

78164

78167

78170

78171

78187

78189

78190

78085

78088

78090

78092

78093

78096

78099

78101

78116

78118

78120

78122

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

78104--4

78109

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

78126

78127

. . . . . . . . . . . . .

. . . . . . . . . . . . .

78135 . . . . . . . . . . . . .

78140--1

78143

78144B

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

10-15

6-26, 6-81

6-26, 6-81

6-27

6-27

13-3, 14-3, 15-3

15-3

15-3

14-5, 15-5

14-5, 15-5

15-5

15-5

15-5

15-5

15-5

15-5

15-5

15-5

15-13

15-18

6-92

6-92

6-17, 6-19

6-90

6-91

6-88, 6-89

6-88, 6-89

6-91

6-91

7-3

7-3

10-11

7-3

6-91

6-90

10-4, 10-19

10-4, 10-19

6-9

10-10

10-28

6-9

10-10, 10-11

7-3

6-31

10-26

6-75

6-9

6-60

6-37

6-31

10-2, 10-22

10-8

10-6

10-28

10-5

10-29

10-2

10-8

10-6

10-13

6-31, 6-35, 8-3

.

Part

Number

79301

79314

79318

79332

79367

79368

79390

79391

79392

79396

79410

79414

79424

79426

79427

79428

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

79429

79434

79436

79439

79451

79452

79453

79464

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

79471

79472--1

79473--1

79474

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

79475

79476

79477

79478

79484

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

78802

78819

79066

79067

79068

79069

79070

79071

79073

79074

79075

79077

79078

79079

79080

79091

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

79092

79102

79104

79105

79106

79107

79111

79112

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

79114

79273

. . . . . . . . . . . . .

79250--1

79273--2

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

.

9-15, 9-17

10-9

9-15

6-4, 9-15

6-87, 9-15

9-11

9-9

9-15

9-15, 9-17

10-19

10-22

10-23

10-21

10-25

10-23

10-2, 10-22

10-25

10-25

9-14, 9-17

9-15, 9-17

9-15, 9-17

9-15, 9-17

9-15, 9-17

9-15, 9-17

9-11, 9-13

9-15, 9-17

9-15, 9-17

9-15, 9-17

9-5, 9-7

13-19

10-2, 10-22

6-51

6-51

6-51

6-51

6-3

6-3

6-65

9-13

9-7

9-3, 9-5

9-7

9-9

9-9

9-15

6-65

6-65

6-59

6-65

6-57

6-51

6-65

13-19

6-4

6-87, 9-11, 9-15

6-65

6-65

6-65

6-65

6-65

6-65

550 MM148 (9--99)

Part

Number

79745

79746

79747

79748

79749

79750

79751

79752

79753

79754

79755

79756

79757

79758

79759

79760

79546

79547

79553

79557

79558

79570

79571

79572

79580

79605

79606

79614

79708

79742

79743

79744

79761

79762

79763

79764

79765

79766

79767

79771

79488

79500

. . . . . . . . . . . . .

. . . . . . . . . . . . .

79508--1

79515

79517

79518

79530

79532

79535

79538

79542

79545

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

79776

79779

79828 . . . . . . . . . . . . .

7TC00215

82661

82829

82832

82833

82835

. . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

550 MM148 (9--99)

Page

Number

11-15

11-15

11-15

11-15

11-15

11-15

11-15

11-15

11-13

11-13

11-13

11-13

11-13

11-15

11-15

11-15

11-15

11-15

11-15

11-11

11-15

11-11

11-21

12-3

6-53

6-35, 6-41

6-47, 6-49, 6-51

6-83

6-47, 6-49, 6-51

9-15, 9-17

6-4, 9-11, 9-13, 9-15, 9-17

10-17

10-17

10-17

10-17

10-25

10-21

10-21

10-21

10-25

6-4, 9-15, 9-17, 10-21

10-21

10-21

10-25

6-4, 9-11, 9-13

11-13

11-11

11-11

11-11

11-11

11-11

11-11

11-13

9-11, 9-13

9-15, 9-17

9-5

9-5

9-5, 9-14, 9-17

6-7

9-7

11-4

.

CROSS REFERENCE

Part

Number

82958

85148

86029

87536

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

87579

87866

. . . . . . . . . . . . .

. . . . . . . . . . . . .

8FC00205

8TC00200 1

8UL00212

. . . . . . . . .

. . . . . . .

. . . . . . . . .

Page

Number

6-85, 6-87, 9-13, 9-17

10-31

6-63, 6-65

6-80

6-17, 6-19, 6-85

6-80

12-3

12-3

12-8

.

16-21

CROSS REFERENCE

PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST

A

Arm, L.H., 6-90

Actuator, Valve, 11-13

Arm, Pump Control, 6-63

Adapter (For Engine 16850), 14-5

Arm, R.H., 6-91

Adapter, Cylinder Rod, 6-92

Arm, Rear Brush Idler, 6-22

Adapter, Filter, 1/8NPT, 6-38, 6-39

Arm, Rocker, 13-11

Adapter, Fuel Filter, 15-5

Arm, 8-3

Adapter, Injection Pump, 15-5

Adapter, Inlet Tube, 13-10, 14-11

Adapter, Oil Filter, 13-17, 14-18, 15-18

Adapter, 13-16, 14-5, 15-5

Adaptor Assembly, 11-9

Adaptor, Cylinder, 6-91

Adaptor, Rear Squeegee, 10-13

Adaptor, Squeegee Wand, 10-13, 10-21

Adaptor, Tank, 10-21

Adaptor, Vacuum Wand, 10-21

Adaptor, 9-3

Adjuster Assembly, Seat, 6-7

Adjuster, Rear, 6-90

Adjuster, Seat, 6-7

Air Cleaner, 6-38, 6-39, 8-8

Alternator, 6-35, 8-3, 12-12

Ammeter, 6-80

Anchor, Governor Spring, 13-16

Angle, Brake Adjustment, 6-28

Angle, Cable, 6-34

Angle, Grille, 6-9

Angle, Mounting Bracket, 8-3

Angle, Shock Mount, 6-63

Angle, Shock, 6-63

Angle, Spring Mounting, 6-61, 6-63

Angle, 6-79

Arm Assembly, Rocker, Exhaust, 13-7, 14-8, 15-8

Arm Assembly, Rocker, Intake, 13-7, 14-8, 15-8

Arm Assembly, Vertical Block, 6-91

Arm Assembly, 6-90

Arm, Brake, 6-28

Arm, Brush Drive, 6-20, 6-23

Arm, Control, 6-15, 9-7, 11-11

Arm, Engine Cover Support, 6-9

Arm, Front Brush Idler, 6-21

B

Back Frame, 6-9

Backplate Kit, 11-22

Backplate S/A, 11-13

Baffle, Valve Chamber Oil Drain, Front, 12-3

Baffle, Valve Chamber Oil Drain, Rear, 12-3

Ball Joint, Governor Rod to Carburetor, 12-9

Ball Joint, Governor Rod to Governor Arm, 12-9

Ball Joint, Lower, 6-61

Ball Joint, Upper, 6-61, 6-63, 6-65

Ball Joint,, 6-65

Ball Joint, 6-30, 6-33, 6-34, 6-63, 6-92, 8-3

Ball, Float, 6-85, 9-11, 9-13

Ball, 11-17, 11-19, 11-21, 11-25, 11-26

Balljoint, 13-16

Band, Air Cleaner, 8-8

Band, Front, Squeegee, 6-90

Band, Rear, Squeegee, 6-91

Band, Squeegee, Retaining, 6-17, 6-19

Bar, Mounting, 6-15, 9-7

Barrel, Trip, 6-91

Base, Fuel Filter, 15-5

Base, Oil Filter, 12-10

Basket, Soap, 6-87

Battery, 625 CCA, 8-3

Battery, 540 CCA, 6-42

Bearing Assembly, Cup and Cone, 6-81

Bearing Kit, Connecting Rod, 0.25 mm Undersize,

14-10, 15-10

Bearing Kit, Connecting Rod, 0.25 mm undersize,

13-9


14-10, 15-10


13-9

16-22

550 MM148 (9--99)


14-10, 15-10


13-9


14-10, 15-10

Bearing Kit, Connecting Rod, 1.00 mmundersize, 13-9

Bearing Kit, Connecting Rod, Standard, 13-9, 14-10,

15-10

Bearing Kit, Crankshaft, 0.25 mm undersize, 13-8




Bearing Kit, Crankshaft, Standard, 13-8

Bearing Kit, Main, 0.002” Undersize, 12-7





Bearing Kit, Main, 0.25 mm Undersize, 14-9, 15-9




Bearing Kit, Main, Standard, 12-7, 14-9, 15-9

Bearing, Ball, 6-35, 6-77, 6-79, 8-3, 11-3

Bearing, Crankshaft Pilot, 12-7

Bearing, Fiberglide, 6-90, 6-91

Bearing, Flange, 6-29, 6-61, 6-63, 6-65, 6-91

Bearing, Liner, 6-83

Bearing, Needle, 11-25, 11-26

Bearing, Pillow Block, 6-90

Bearing, Rocker Shaft, 13-11

Bearing, Self--Aligning, 6-83, 11-30

Bearing, Sleeve, 6-11

Bearing, Thrust, 6-17, 6-19, 6-65, 6-83, 11-9

Bearing, 6-11, 6-13, 6-20, 6-21, 6-22, 6-23, 6-75,

6-79, 6-83, 11-9, 11-11, 11-13, 11-23, 11-24

Bell Crank, 11-15

Bellcrank, Throttle, 6-31

Bellcrank, Upper, 6-33

Bellcrank, 6-15, 6-33, 6-63, 9-7

Belt, Alternator and Water Pump Drive, 12-7

Blade Set, Replacement, 10-13

Blade, Front, Squeegee, Urethane, 6-92

550 MM148 (9--99)

CROSS REFERENCE

Blade, Front, Squeegee, 6-90

Blade, Front, 6-4

Blade, Rear, Squeegee, Urethane, 6-92

Blade, Rear, Squeegee, 6-91

Blade, Rear, 6-4

Blade, Squeegee, Urethane, 6-17, 6-19

Blade, Squeegee, 6-3, 6-17, 6-19, 10-30

Block, Filler, Front, 12-3

Block, Filler, Rear, 12-3

Board, P.C., 10-25

Board, Terminal, 6-80

Body and Gear Kit, Front, 11-22

Body and Gear Kit, Rear, 11-22

Body, Oil Filler Crankcase, 12-3

Bolt Cl, 11-17, 11-19

Bolt, Carriage, 9-7

Bolt, Connecting Rod, 12-7, 13-9, 14-10, 15-10

Bolt, Eye, 6-75, 6-77, 6-79, 6-91

Bolt, Hold Down, 6-42, 8-4

Bolt, Place, Bearing Cap to Crankcase, Center, 12-7

Bolt, Place, Bearing Cap to Crankcase, Front--Rear,

12-7

Bolt, 6-15, 11-17, 11-19, 11-21

Boot, Battery, 8-4

Boot, Electric, 6-35

Boot, 8-3

Brace, Engine Compartment, 6-9

Brace, Oil Gauge Support (Not Shown), 12-3

Brace, Rear Panel, 8-8

Brace, Rear Shroud, 6-38, 6-39

Bracket Mounting Assembly, Fan, 6-79

Bracket Replacement Kit, Mounting, 6-36

Bracket, Adaptor, Storage, 10-21

Bracket, Alternator, 12-12, 13-16, 14-17, 15-17

Bracket, Angle, 6-79

Bracket, Battery, L, 6-42

Bracket, Battery, 6-42, 8-4

Bracket, Bearing Mount, 6-23

Bracket, Bearing, L.H., 6-20

Bracket, Bearing, R.H., 6-21

Bracket, Bearing, 6-22

Bracket, Bellcrank, 6-31, 6-33

Bracket, Brake Cable, 6-28

16-23

CROSS REFERENCE

Bracket, Brake, 6-27

Bracket, Bridge, 6-17, 6-19

Bracket, Cable & Alarm, 6-65

Bracket, Cable, 6-65

Bracket, Caster, 6-91

Bracket, Coil, 13-19

Bracket, Control Valves, 6-54

Bracket, Door Hinge, 6-87

Bracket, Engine Mounting, 6-31, 6-34, 8-3

Bracket, Exhaust Mounting, 6-36

Bracket, Exhaust Support, 6-36

Bracket, Fan, 6-77

Bracket, Filter Mount, 9-5

Bracket, Filters Mounting, 6-58, 6-59

Bracket, Flasher, 10-6, 10-23

Bracket, Fuel Pump, 14-5

Bracket, Hinge, L.H., 9-15

Bracket, Hinge, R.H., 9-15

Bracket, Hose Mounting, L.H., 10-13

Bracket, Hose Mounting, R.H., 10-13

Bracket, Hose, 6-9

Bracket, Idler Mounting, 6-75

Bracket, L, 10-4

Bracket, LPG Tank Mounting, Replaced by none, 10-9

Bracket, LPG Tank Mounting, 10-10, 10-11

Bracket, LPG Tank, 7-3

Bracket, Main, 6-65

Bracket, Mount, 7-3

Bracket, Mounting Engine, 6-34, 6-35

Bracket, Mounting, 6-20, 6-77, 6-79, 6-88, 6-89, 6-91

Bracket, Mtg, Bearing, 6-65

Bracket, Oil Cooler Mounting, 6-31

Bracket, Oil Drain, 6-31

Bracket, Oil Filter, 12-10

Bracket, Pump Cover, 9-11

Bracket, Pump, 9-13

Bracket, Radiator, 6-37

Bracket, Resistor, 13-19

Bracket, Stop, 6-65

Bracket, Switch Mounting, 6-91

Bracket, Switch, 6-91, 9-7

Bracket, Taillight, 10-2, 10-22

16-24

Bracket, Throttle Linkage, 6-33

Bracket, Throttle, 6-30, 6-33, 6-34, 8-3

Bracket, Tow Bypass, 6-9, 6-89

Bracket, U, 10-13, 10-21

Bracket, Water Valve Mounting, 6-15

Bracket, Wire, 8-4

Bracket, 9-7

Brake Assembly, Hydraulic, 6-29

Brake, Mechanical, 6-28

Breather, Filler, 6-53

Brush Assembly, 6-35, 8-3

Brush, Abrasive Bristle, 6-5

Brush, Polypropylene, 6-5

Brush, 6-3, 6-17, 6-19

Bulb, 10-2, 10-6, 10-7, 10-8, 10-22, 10-23, 10-24

Bumper Kit, Heavy Duty, 10-4, 10-19

Bumper Rear, L.H., 6-89

Bumper Rear, R.H., 6-89

Bumper, Left Side, Tractor, 10-4

Bumper, Rear, L.H., 6-88

Bumper, Rear, R.H., 6-88

Bumper, Recovery and Solution Tank, L.H., 10-19

Bumper, Recovery and Solution Tank, R.H., 10-19

Bumper, Recovery and Solution Tank, 10-4

Bumper, Right Side, Tractor, 10-4

Bumper, Rubber, 6-9

Bumper, Scrubber Head, 10-4, 10-19

Bumper, Tractor, Left Side, 10-19

Bumper, Tractor, Right Side, 10-19

Bushing, Bronze, 6-77

Bushing, Camshaft, Kit, 12-4

Bushing, Oil Pump Drive Shaft (In Crankcase), 12-8

Bushing, Piston Pin, 12-7, 13-9, 14-10, 15-10

Bushing, Reducing, 12-10

Bushing, Seal, 11-25, 11-26

Bushing, Sending Unit, 6-31

Bushing, Spanner, 6-91

Bushing, 6-35, 8-4, 11-11, 11-13

Button, Horn, 6-25

550 MM148 (9--99)

C

Cable Assembly, Brake, Separate Spring, 6-28

Cable Assembly, Push--Pull, 6-34

Cable, Choke, 6-31, 6-34

Cable, Control, 9-7

Cable, Grounding, 6-31, 6-35

Cable, Negative Battery, 6-42, 8-3

Cable, Positive Battery, 6-42, 8-3

Cable, Push--Pull, 6-65

Cable, Solution Control, 6-15

Camplate S/A, 11-11

Camshaft, 12-4, 13-7, 14-8, 15-8

Cap And Filler Block, Rear Bearing, 14-3, 15-3

Cap and Filler Block, Rear Bearing, 13-3

Cap and Gasket, 13-18

Cap Screw, 11-11, 11-25, 11-26

Cap, Contact, 6-25

Cap, Crankshaft Bearing, Center, 12-7

Cap, Crankshaft Bearing, Front, 12-7, 14-3, 15-3

Cap, Crankshaft Bearing, Rear, 12-7

Cap, Crankshaft Bearing, 13-3, 14-3, 15-3

Cap, Crankshaft, 13-3

Cap, End, 11-26

Cap, Engine Oil Drain, 6-31

Cap, Filler, 9-14, 9-15, 9-17

Cap, Fuel Tank, 6-41

Cap, Gasket, 13-18

Cap, Gasoline, Protectoseal, 10-26

Cap, Hub Dust, 6-81

Cap, Oil Filler, 11-3, 12-3, 13-16, 14-17, 15-17

Cap, Radiator, 6-37

Cap, 12-10, 13-18

Carburator Repair Kit, 13-16

Carburetor and Gasket, Gasoline, 13-16

Carburetor and Gasket, LPG, 13-16

Carburetor, Gasoline, 12-11, 13-16

Carburetor, LPG, 12-11, 13-16

Cartridge Kit, Cover End, 11-8

Cartridge Kit, 11-8

Caster Kit, 6-91

Caster, 6-91

Catch, Rubber Hook, 10-21

550 MM148 (9--99)

CROSS REFERENCE

Catch, 10-13

Chain and Hook Assembly, 6-17

Chain Assembly, 10-15

Chain, Assembly, Door, 6-19

Chain, Drain Plug, 9-13

Chain, Drain plug, 9-11

Chain, Static Drag, 6-9

Chain, 6-7, 6-17, 6-19

Channel, Bearing Cover, 6-20, 6-21

Charge Pmp Adap, 11-13

Charge Relief Kit, 11-8

Check Valve, 11-29

Clamp, Fuel Filter, 15-5

Clamp, Cable, 6-15, 6-29, 6-41, 6-42, 6-63, 6-87, 8-6,

10-2, 10-8

Clamp, Coil, (replaced by 38992), 13-19

Clamp, Conduit, 10-2, 10-7, 10-24

Clamp, Distributor, 12-10, 13-19

Clamp, Fuel Pump, 15-5

Clamp, Fuel Tank, 6-41

Clamp, Hose Support, 6-35

Clamp, Hose, 6-9, 6-15, 12-9, 13-17, 14-17, 14-18,

15-17, 15-18

Clamp, Injection Line, 14-5

Clamp, Leak--Off Line, 14-5

Clamp, Mounting, 6-38, 6-39

Clamp, Muffler, 6-36

Clamp, Squeegee Band, 6-91

Clamp, Toggle, 9-11, 9-13, 10-13, 10-21

Clamp, Worm Drive, 6-4, 6-11, 6-15, 6-21, 6-22, 6-31,

6-37, 6-38, 6-39, 6-41, 6-85, 6-87, 7-3, 7-5, 8-4,

8-6, 8-7, 8-8, 9-3, 9-5, 9-7, 9-11, 9-13, 9-14, 9-15,

9-17, 10-15, 10-21, 10-27

Clamp, Wormdrive, 6-77, 6-79

Clamp, 6-9, 6-31, 9-5, 13-16

Clevis and Pin, 6-15, 9-7

Clevis, Adjustable, 6-29, 8-3

Clevis, Brake Cable, 6-28

Clip, Drain Hose Retainer, 6-85, 9-11, 9-13

Clip, Finger Grip, 10-21

Clip, Handle, Retaining, 10-13

Clip, Rod End, 8-3, 13-16

Clip, 13-18, 13-19

Cock, Drain, 6-37, 13-3

16-25

CROSS REFERENCE

Cock, Water Drain, 14-3, 15-3

Coil Assembly, Ignition (replaced by 79092), 13-19

Coil Assembly, Ignition, (replaced by 38992), 13-19

Coil Replacement Kit, 13-19

Coil, Ignition, 12-10

Coil, 11-27, 13-19

Collor, Locking, 6-65

Column, Steering, 6-25

Condenser, 6-3, 12-10

Connector Kit, Tubing, 11-7

Connector, Alternator Wire, 12-12

Connector, Handle, Spray, 10-15

Connector, Oil Cooler, 13-17, 14-18, 15-18

Connector, Water Pump, 12-11

Connector, 6-31, 6-41, 10-25, 11-5, 11-6, 13-16

Console, Instrument, 6-80, 9-9

Contact Point Set, 12-10

Control Assembly, Throttle, 6-30, 6-33, 6-34

Control Harness, 8-5

Control Panel Assembly, 9-9

Control Unit Kit, 8-5

Control Unit, Glow Plug, 8-5

Control, Manual (See Breakdown), 11-11

Control, Manual, 11-15

Control, Steering (See Breakdowns), 6-25

Cooler, Engine Oil, 6-31

Cooler, Hydraulic, 6-37

Cooler, Oil, 13-17, 14-18, 15-18

Coupler, 11-13

Coupling Assembly, Drive, 6-35

Coupling Assembly, 6-31

Coupling, Air Cleaner Tube, 6-39, 7-5

Coupling, Keyed, L.H., 10-15

Coupling, Keyed, R.H., 10-15

Coupling, LPG Tank, 7-3

Coupling, 11-8

Cover Assembly, Gear, 13-11, 15-12

Cover Assembly, Recovery Tank Cleanout, 6-87

Cover Cap, 11-25

Cover, Cylinder Head, 13-5, 14-7, 15-7

Cover, Dust, 13-18

Cover, Fuel Pump Hole (LPG Only), 12-9

16-26

Cover, Fuel Pump Hole, LPG, 13-19

Cover, Fuel Pump, 14-5, 15-5

Cover, Gear, 12-5, 14-12

Cover, Governor, 6-9

Cover, Grease Fitting, 6-21, 6-22

Cover, Grease, 6-77, 6-79

Cover, Headlock, 6-13

Cover, Horn Button, 6-25

Cover, Liquid Level Probe, 10-25

Cover, Pump, 9-3, 9-5

Cover, Sandblast, 9-11, 9-13

Cover, Terminal, 8-4

Cover, Timing Hole, 12-3, 15-13

Cover, Valve Chamber, 12-3

Cover, 10-16

Cradle Sub Assy, 11-11

Crank Replacement Kit, 11-7

Crankshaft, 12-7, 13-8, 14-9, 15-9

Cup Kit, Short, 11-3

Cup, Contact, 6-25

Cylinder and Crankcase Assembly,Includes:Cylinder

Block, Connecting Rods,Camshaft Bushings,

Front End Plate,Bearing Caps, Thrust Plate,

Valve Train,Cam Gear, Tappets, Crankshaft Gear,

Camshaft, Oil Gauge Rod Main and Rod

Bearings, Crankshaft Support,Pistons, Piston

Pins, Piston Rings, Oil Rod,Gauge Hole

Cover--Fuel Pump, ServiceGasket Set, Oil

Guard--Rear Bearing, 12-3

Cylinder, Hydraulic (See Breakdowns), 6-83

Cylinder, Hydraulic, 6-13, 6-92, 11-30

D

Damper, Engine Mounting, 6-31

Dampner, Engine, 6-35, 8-4

Data Plate, LPG, 7-4

Decal, Control Panel, 9-9

Decal, Danger, Keep Out, 9-11

Decal, Diesel Fuel Only, 8-6

Decal, Fan Suction, 9-11

Decal, Fill Tank, 9-15

Decal, Jack Only On Pad, 9-11

Decal, SRSr Cleaning Solution, 9-15

Decal, SRSr, 9-11

Decal, Throttle High Pressure Spray, 10-16

550 MM148 (9--99)

Decal, Warning, Lock Scrubber Head, 9-7

Deflector Assembly, Brush, L.H., 6-19

Deflector Assembly, Brush, 6-17

Deflector Assembly, Scrub Brush, 6-11

Deflector, Scrub Brush, 6-11

Deflector, Spray, Rubber, 9-15, 9-17

Deflector, 6-21

Detent Kit, 11-28

Diode and Rectifier Assembly, 6-35, 8-3

Diode Assembly, LPG, 7-3

Disk, Brake, 6-27

Distributor Assembly, (replaced by 09892), 13-18

Distributor Assembly, 13-18

Distributor, 12-10

Door Assembly, Cleanout, R.H., 9-11

Door Assembly, Cleanout, 6-85, 9-11, 9-15

Door Assembly, Rear Cleanout, 9-15

Door Assembly, Solution Filling, 9-15

Door, Access, Side, L.H., 6-8

Door, Cleaning Solution, 9-15

Door, Cleanout, 6-85, 6-87, 9-11, 9-15

Door, Engine Cover, 6-8, 7-4

Door, Hydraulic Tank, Top Access, 6-8

Door, Lower, 9-17

Door, Rear Side Access, 6-9

Door, Solution, 6-87

Door, Squeegee, L.H., 6-19

Door, Squeegee, 6-17

Door, Upper, 9-17

Door, 6-85, 6-87, 9-13

Dowel Bushing, 11-11

Dowel Pin, 11-15

Dowel, Bearing Cap to Crankcase, Center and Rear,

12-7

Dowel, Bearing Cap to Crankcase, Front, 12-7

Dowel, Bearing Cap, Front and Rear, 14-3, 15-3

Dowel, Bearing Cap, 13-3

Dowel, Fly Housing to Crankcase, 12-3

Dowel, Ring, Front End Plate to Crankcase, Upper

Right, 12-3

Dowel, Ring, Gear Cover and Front End Plate to Crankcase, 12-3

Dowel, Ring, 13-12, 14-13, 15-13

550 MM148 (9--99)

CROSS REFERENCE

Drain Cock, 12-10

Drain Kit, Plug, 9-11

Drain Kit, Solution Tank, 10-27

Drive, 11-17, 11-19, 11-21, 11-23, 11-24, 11-25, 11-26

E

Elbow And Vaporizer Kit, 12-11

Elbow, #3 Inlet, 14-5

Elbow, 90_, 8-8

Elbow, Air Cleaner, 6-39

Elbow, Bypass, 12-10

Elbow, Carburetor, Gasoline, 12-11

Elbow, Carburetor, LPG, 12-11

Elbow, Carburetor, 6-38, 6-39, 12-11

Elbow, Crankcase Oil Inlet, 12-10

Elbow, Crankcase Oil Outlet at Bushing, 12-10

Elbow, Fuel Injection Pump, 15-5

Elbow, Fuel Pump Tube, 12-9

Elbow, Intake Manifold (Replaced by None), 14-17,

15-17

Elbow, Oil Drain, 6-31

Elbow, Oil Filter Inlet and Outlet, 12-10

Elbow, Restrictor, Intake Manifold, 12-9

Elbow, Solution Level, 6-85

Elbow, Vaporizer Outlet, 12-11

Elbow, Water Header, 13-17, 14-18, 15-18

Elbow, Water Outlet, LPG, 12-11

Elbow, Water Outlet, 12-10, 13-15, 14-16, 15-16

Elbow, Water Pump, 12-11, 13-17, 14-18, 15-18

Elbow, 6-15, 6-29, 6-31, 6-41, 8-8, 13-19

Element Assembly, Air Cleaner, 6-3

Element, Air Cleaner, 6-3, 8-8

Element, Air Filter, 6-38, 6-39

Element, Filter Screen, 10-15

Element, Filter, 6-58, 6-59

Element, Fuel Filter, 6-3, 14-5, 15-5

Element, Hydraulic Filter, 6-3

Element, Oil Filter (For Engine 16850), 14-18

Element, Oil Filter (For Engine 34910), 14-18

Element, Oil Filter, 6-3, 13-17, 15-18

Engine, (Replaced by 16850) (See Engine Parts

Diesel), 8-3


16-27

CROSS REFERENCE

Diesel), 8-3


Diesel), 8-3


Diesel), 8-4

Engine, Diesel, TM27, (See 65951 Engine Parts

Diesel), 8-4

Engine, F163 (Replaced by 60539) See F163 Engine

Parts, Gasoline, LPG), 7-3

Engine, Gasoline, F163 (Replaced by 60534) (See

F163 Engine Parts, Gasoline, LPG), 6-31

Engine, Gasoline, TM27 (Replaced by 61696) (See

TM27 Engine Parts, Gasoline, LPG), 6-35

Engine, Gasoline, TM27 (Replaced by 65947) (See


Engine, Gasoline, TM27 (See TM27 Engine Parts,

Gasoline, LPG), 6-35

Engine, Gasoline, TM27, (Replaced by 31935) (See


Engine, TM27, (Replaced by 31936) (See TM27

Engine Parts, Gasoline, LPG), 7-3

Engine, TM27, (Replaced by 61695) (See TM27

Engine Parts, Gasoline, LPG), 7-3

Engine, TM27, (See TM27 Engine Parts, Gasoline,

LPG), 7-3

Extension Kit, Side Squeegees, 10-30

Extinguisher Kit, Fire, 10-26

Extinguisher, Fire, 10-26

Eye, Lifting, 13-5, 14-7, 15-7

Eyebolt, 6-42

F

Fan Assembly, Vacuum (Replaced by 61702), 6-77

Fan Assembly, Vacuum, 6-78

Fan, Alternator, 8-3, 12-12

Fan, 6-37

Fastener, Nut, 6-4, 6-85, 6-87, 9-11, 9-15

Fastener, Thumbscrew, 6-4, 6-85, 6-87, 9-11, 9-15

Fastener, Washer, 6-4, 6-85, 6-87, 9-11, 9-15

Ferrule, Insulation, 6-25

Filter Assembly, Hydraulic, 6-58, 6-59

Filter Assembly, Laminar Flow, L.H., 9-15, 9-17

Filter Assembly, Laminar Flow, R.H., 9-15, 9-17

Filter, Foam, Soap Basket, 6-87

Filter, Fuel And Water Separator, 14-5

Filter, Fuel, Gasoline, 13-16

16-28

Filter, Laminar Flow, 9-15, 9-17

Filter, Oil, 6-3, 12-10

Filter, Solution Outlet, 9-15, 9-17

Filter,Replacement Kit, 9-5

Filter, 10-15

Fittiing, Tee, 10-15

Fitting, Banjo, 14-5

Fitting, Barbed Elbow, 10-15

Fitting, Bulkhead, 7-3

Fitting, Cap, 6-35, 10-25

Fitting, Connector, 8-6

Fitting, Coupling, 9-7

Fitting, Elbow, 45_, 6-13, 6-53, 6-54, 6-55, 6-56, 7-3,

9-7

Fitting, Elbow, 6-13, 6-20, 6-23, 6-25, 6-35, 6-37,

6-41, 6-52, 6-53, 6-54, 6-55, 6-56, 6-57, 6-58,

6-59, 6-60, 6-83, 6-92, 7-3, 8-3, 9-3, 9-5, 9-7,

10-5, 10-15, 10-16

Fitting, Grease, 45_, 6-13

Fitting, Grease, 6-13, 6-21, 6-22, 6-77, 6-79, 6-83,

11-30

Fitting, Nipple, 2.5” (65 mm) L, 9-7

Fitting, Nipple, 3.0” (75 mm) L, 9-7

Fitting, Nipple, 7-3, 9-7, 10-15

Fitting, Plug, 6-53, 6-60, 6-85

Fitting, Restrictor, 6-54

Fitting, Straight, Brass, 6-35

Fitting, Straight, 6-20, 6-23, 6-25, 6-35, 6-37, 6-41,

6-52, 6-53, 6-54, 6-55, 6-56, 6-57, 6-58, 6-60,

6-92, 8-3, 8-6, 9-3, 9-5, 9-7, 10-5, 10-15, 10-16

Fitting, Tee, 6-52, 6-53, 6-54, 6-56, 6-57, 6-58, 6-59,

6-60, 7-3, 9-5, 9-7, 10-5, 10-15, 10-16

Flange, Bearing, 6-20, 6-21, 6-22, 6-23

Flange, Mounting, 11-23, 11-24

Flange, Split, 6-53, 6-55

Flange, Top Float, 6-85

Flap, Containment, 6-3, 6-17, 6-19

Flap, Rubber, 6-4, 6-87

Flasher, 10-6, 10-23

Flywheel (For Engine 16850), 14-13

Flywheel (For Engine 34910), 14-13

Flywheel, 12-7, 13-12, 15-13

Foam, Acoustic, 6-79

Follower, Piston, 11-11

Frame Kit, Squeegee, 6-91

550 MM148 (9--99)

Frame, Main Tractor, 6-8

Frame, Muffler, 6-79

Frame, Rear Squeegee, 6-91

Frame, Rear, 6-91

Frame, Scrub Head, SRSr, 9-3

Frame, Scrubber Head, 6-17, 9-7

Frame, Side Squeegee, L.H., 6-19, 10-30

Frame, Side Squeegee, R.H., 6-17, 10-30

Frame, Spray Deflector, 9-15, 9-17

Fuel Filter Lock, 7-3

Fuel Line Replacement Kit, 6-41

Fuse, 1 A, 10-25, 10-29

Fuse, 10 A, 9-9

Fuse, 15 A, 6-80

Fuse, 20 A, 6-80, 10-22

Fuse, 80 A, 8-5

Fuse, 10-2

G

Gasket Set, Front, 13-11, 14-12, 15-12

Gasket Set, Manifold, 13-13, 14-14, 15-14

Gasket Set, Top (For Engine 16850), 14-7

Gasket Set, Top (For Engine 34910), 14-7

Gasket Set, Top, 15-7

Gasket Set, 13-5

Gasket, Air Outlet, 6-4

Gasket, Carburetor Air Horn, 6-39

Gasket, Carburetor, 12-11, 13-16

Gasket, Cleaning Solution Tank, 9-15, 9-17

Gasket, Copper, Oil Pressure Relief Valve, 12-3

Gasket, Copper, Valve Chamber Cover to Crankcase,

12-3

Gasket, Cover, 9-11, 9-13, 14-7, 15-7

Gasket, Cylinder Head (For Engine 16850), 14-7

Gasket, Cylinder Head (For Engine 34910), 14-7

Gasket, Cylinder Head, 12-3, 13-5, 15-7

Gasket, Debris Screen, 9-11, 9-13

Gasket, Distributor to Cylinder Head, 12-10

Gasket, Distributor, 13-19

Gasket, Door, 6-4, 6-85, 6-87, 9-11, 9-13, 9-15

Gasket, Elbow, 13-15, 14-16, 15-16

Gasket, Fan, 6-79

550 MM148 (9--99)

CROSS REFERENCE

Gasket, Filler Block, Front, 12-3

Gasket, Filler Block, Rear, 12-3

Gasket, Front End Plate, 12-5

Gasket, Front Suction Tube, 6-4

Gasket, Fuel Pump, 12-9, 13-19, 14-5, 15-5

Gasket, Gear Cover, 12-5, 13-11, 14-12, 15-12

Gasket, Governor to Cover, 12-9

Gasket, Head Cover, 13-5

Gasket, Header, 13-15, 14-16, 15-16

Gasket, Injection Pump, 14-5, 15-5

Gasket, Intake, 8-3

Gasket, Lower Door, 9-17

Gasket, Manifold, Exhaust, 14-14, 15-14

Gasket, Manifold, 12-11, 13-13, 14-14, 15-14

Gasket, Oil Pan, Form--In--Place, 14-3, 15-3

Gasket, Oil Pan, Form--in--Place, 13-3

Gasket, Oil Pan, 12-3

Gasket, Rear Bearing Cap, 13-3

Gasket, Rear Bearing Cup, 14-3, 15-3

Gasket, Rear Suction Tube, 6-4, 6-87

Gasket, Sandblast Cover, 6-4

Gasket, Solution Door, 6-4, 6-87

Gasket, Suction Tube, Front, 9-11, 9-13

Gasket, Tail Pipe, 6-36, 8-3

Gasket, Tailight, 10-22

Gasket, Tank Adaptor, 10-21

Gasket, Thermostat, 12-11

Gasket, Upper Door, 9-17

Gasket, Valve Chamber Cover, 12-3

Gasket, Wand Adaptor, 10-21

Gasket, Water Outlet Elbow, 12-3

Gasket, Water Outlet, 12-10, 12-11

Gasket, Water Pump to Crankcase, 13-14, 14-15,

15-15

Gasket, Water Pump, 12-9

Gasket, 6-4, 6-41, 10-16

Gauge, Fuel Level, 6-80

Gauge, Oil Pressure, 6-80

Gauge, Pressure, 10-15

Gauge, Water Temperature, 6-80

Gear Kit, 13-18

Gear, Camshaft, 12-4, 13-7, 14-8, 15-8

Gear, Crankshaft, 12-7, 13-8, 14-9, 15-9

16-29

CROSS REFERENCE

Gear, Governor, 12-9

Gear, Injection Pump Driver, 14-8, 15-8

Gear, Injection Pump, 14-5, 15-5

Gear, Ring, 12-7

Geroler, 11-17, 11-19, 11-21

Geroter,Ring In, 11-13

Geroter,Ring Ot, 11-13

Geroter, 11-25, 11-26

Gerotor, 11-23, 11-24

Governor Assembly, 13-7

Governor, 12-9

Grease, Special, 6-3

Grip, Handle, 10-17

Grommet, 0.38” (10 mm) I.D., 6-9

Grommet, Rubber, 10-2, 10-8, 10-22

Grommet, 6-19, 6-52, 10-7, 10-24

Guard Kit, Overhead, 10-3

Guard, Alternator, 6-33, 8-4

Guard, Coupling, 10-15

Guard, Flow Switch, 6-52

Guard, L.H., 6-88, 6-89

Guard, R.H., 6-88, 6-89

Guard, Rear Bearing, Oil, 12-3

Guard, Splash, 6-17, 6-19

Guard, Squeegee, 6-88, 6-89

Guard, Top, 10-3

Guard, Valve Stem Oil, 13-5, 14-7, 15-7

Guide, Spring, 6-90

Guide, Valve Stem, Intake and Exhaust, 12-4

Guide, Valve Stem, 13-5, 14-7, 15-7

H

Handle Assembly, Complete, 11-27

Handle, Nozzle, 10-21

Handle, Sludge Removal, 10-17

Handle, Spray, 10-15

Handle, Squeegee Wand, 10-13

Harness, Rectifier, 8-3

Harness, Wiring, Alternator, 12-12

Head Assembly, Cylinder, 13-5

Head, Cylinder, 12-3, 14-7, 15-7

Header, Water Outlet, 13-15, 14-16, 15-16

16-30

Headlight Assembly, 10-2, 10-22

Hi Alt Vaporizer Spring, 7-3

Hinge, Seat, 6-7

Holder, Fuse, (Panel Mount), 10-29

Holder, Fuse, 6-80, 8-5, 9-9, 10-2, 10-22, 10-25

Hook, Chain, 6-17

Hook, Rubber, 10-13, 10-21

Hook, S, 6-7

Hook, 6-19, 9-11, 9-13

Hopper Assembly, 6-11

Hopper, Debris, 6-11

Horn Button Assembly, 6-25

Horn, 12 Volt, 6-9

Hose Assembly, 6-4, 6-77, 6-79

Hose Kit, Interconnection, 6-85, 9-11

Hose Kit, Vacuum, SRSr, 6-4

Hose Vacuum, 9-11

Hose, Rear Squeegee Suction, 9-17

Hose, Cleaning Solution, 9-14, 9-17

Hose, Debris Trough Pickup, 9-11, 9-13

Hose, Debris, 6-85

Hose, Elbow to Filler Cap, 14-17, 15-17

Hose, Engine Oil Drain, 6-31

Hose, Fuel Line, 6-41, 8-6

Hose, Fuel, #1 Leak--off End, 14-5

Hose, Fuel, 14-5, 15-5

Hose, Hopper, 6-4, 6-11

Hose, Hydraulic, 6-47, 6-49, 6-51, 6-60, 10-5, 10-15,

10-16

Hose, Injection (For Engine 16850), 14-5

Hose, LPG, 7-3

Hose, Oil Cooler, 13-17, 14-18, 15-18

Hose, Oil Filter Outlet to Crankcase Inlet, 12-10

Hose, Oil Pressure Gauge, 6-31

Hose, Oil, 12-10

Hose, Outlet Elbow to Bypass, 12-10

Hose, Pump Inlet, 9-5

Hose, Pump Outlet, 9-5

Hose, Radiator, 6-37, 8-7

Hose, Rear Squeegee Suction, 6-87, 9-15

Hose, Recovery Tank Drain, 6-85, 9-11, 9-13

Hose, Rubber (Cut in 2), 10-16

Hose, Rubber, 6-38, 6-39, 7-3, 7-5, 9-3, 9-5, 9-7,

550 MM148 (9--99)

10-15, 10-16

Hose, Solution Level, 6-85

Hose, Solution, 6-15, 9-3

Hose, Squeegee Wand, 10-13

Hose, Squeegee, 6-4

Hose, Tee to Filler Tube, 12-9

Hose, Vacuum Fan, 6-85

Hose, Vacuum, 9-13, 13-18

Hose, Vaporizer to Carburetor, 12-11

Hose, Vinyl, 9-3, 9-5

Hose, Water Recirculating, 12-11

Hose, Water, High Pressure, 10-15

Hose, 6-31, 6-35, 10-21, 12-9, 13-16, 14-5

Housing Assembly, Bearing, 6-83

Housing Assembly, Front, 6-79

Housing Assembly, Pump, 11-9

Housing Assembly, Relief, 11-9

Housing Assy,, 11-21

Housing S/A, 11-11

Housing, Assy Cl, 11-17, 11-19

Housing, Bearing, 6-77, 6-79

Housing, Brg Cl, 11-17, 11-19

Housing, Brg, 11-21

Housing, Filter Mounting, 9-15, 9-17

Housing, Flywheel, 12-3, 13-12, 14-13, 15-13

Housing, Front, 6-77, 6-79

Housing, Idler Shaft, 6-75

Housing, Pivot, 6-83

Housing, Probe, 10-25

Housing, Rear, 6-77, 6-79

Housing, Steering Column, 6-8

Housing,Control, 11-15

Housing, 11-4, 11-11

Hub and Magnet Kit, 11-4

Hub Assembly, 6-27, 6-81

Hub, Brush Drive, 6-23

Hub, Brush, 6-20, 6-21, 6-22

Hydraulic Fluid, 5 Gal (18.9 L), 6-3

I

Idler Assembly, Front Scrub Brush, 6-21

Idler Assembly, Rear Brush, 6-22

550 MM148 (9--99)

CROSS REFERENCE

Idler, Assembly, 6-75

Impeller Shaft and Bearing Kit, 11-4

Impeller, 6-77, 6-79

Indicator, Filter Service, 6-38, 6-39

Inlet Section, 11-27

Insert, Combustion Chamber, 14-7, 15-7

Insert, Drive, 6-35

Insert, Pump Coupling, 6-31

Insert, Valve Seat, Exhaust (0.010” Oversize for

Service), 12-4

Instr. Repair Info, Motor, 11-21

Insulation, Engine Access Door, 6-10

Insulation, Engine Cover, 7-4

Insulation, Front, Side Door, L.H., 6-10

Insulation, Muffler, 6-77

Insulation, Rear, Side Door, L.H., 6-10

Insulation, Seat, 6-10

Insulation, Side Door, R.H., 6-10

Insulation, Tank Opening, 7-4

Insulation, Top, Hydraulic Tank Door, 6-10

Insulator, 10-2, 10-22

Isolator, Vibration, 6-20, 6-23, 6-36, 6-53

K

Key, Cam Gear to Camshaft, 12-4

Key, Crankshaft Gear, 12-7

Key, Ignition Switch, 6-80

Key, Square, 6-75, 6-77, 6-79, 11-32

Key, Woodruff, 6-20, 6-23, 6-35, 8-3, 11-23, 11-24,

13-10, 14-11, 15-11

Key, 11-3, 11-13, 11-17, 11-19, 11-21, 13-7, 13-8,

14-8, 14-9, 15-8, 15-9

Knob, Adjusting, 6-20

Knob, Brush Adjusting, 6-23

Knob, Door Latch, 6-85, 6-87, 9-13, 9-17

Knob, Valve, 10-16

Knob, 6-11, 6-13, 6-15, 6-30, 6-33, 6-34, 6-54, 6-60,

9-7, 9-9

L

Label, Brush Pressure, 6-19

Label, Brushes, 6-9

Label, Caution, Reduce Travel, 6-8

16-31

CROSS REFERENCE

Label, Danger Keep Out, 9-13

Label, Danger, Fan Suction, 6-79, 6-85

Label, Danger, Keep Out Pinch, 6-9

Label, Danger, Keep Out, 6-85

Label, Engine Fan, 6-37

Label, Fan Suction, 9-13

Label, Fill Tank, 9-17

Label, Gasoline Only, 6-41

Label, Headlock, 6-13

Label, Important, 6-9

Label, Instruction, Pump Lever Model, 9-7

Label, Instruction, Pump Prime, 9-7

Label, Instrument Console, 6-80

Label, Jack At This Point, 6-9

Label, Jack Only On Pad, 6-85, 9-13

Label, Lubricating Instructions, 6-77, 6-79

Label, Maintenance Chart, 6-9

Label, Maintenance Note, 6-9

Label, Patent, Scrubber, 6-9

Label, SRSr Cleaning Solution, 9-17

Label, SRSr, 9-13

Label, Stripe, Front, 6-9

Label, Stripe, L.H., 6-85

Label, Stripe, R.H., 6-87

Label, Stripe, Side, 6-9

Label, Stripe, 6-9

Label, Switch, Squeegee Lift, 6-80

Label, TENNANT Logo, 6-85

Label, TENNANTr, 6-9

Label, Throttle and Solution Control, 8-4

Label, Throttle and Solution, 6-9

Label, Tire Pressure, 6-9

Label, Warning, Use Scrubber, 6-17

Label, Wing, L.H., 6-9

Label, Wing, R.H., 6-9

Lamp Assembly, Flashing, Amber, 10-6, 10-23

Lamp Assembly, Flashing, Blue, 10-6, 10-23

Lamp Assembly, Flashing, 10-6, 10-23

Lamp Assembly, Revolving, Amber, 10-8

Lamp Assembly, Revolving, Blue, 10-8

Lamp Assembly, Revolving, 10-8

Lamp, Flashing, 10-6, 10-23

16-32

Latch Assembly, LPG Tank, 7-3

Latch, Cam Lock Band, 6-17, 6-19

Latch, Cam Lock, 6-85

Latch, Door, 6-8, 6-17, 6-19

Latch, Hopper, 6-11

Latch, Tank, 10-10, 10-11

Latch, 10-9

Leg, Front, L.H., 10-3

Leg, Front, R.H., 10-3

Leg, Rear, L.H., 10-3

Leg, Rear, R.H., 10-3

Lens, Amber, 10-7, 10-24

Lens, Blue, 10-7, 10-24

Lens, Lamp, Amber, 10-6, 10-8, 10-23

Lens, Lamp, Blue, 10-6, 10-8, 10-23

Lens, Lamp, Red, 10-6, 10-8, 10-23

Lens, Red, 10-7, 10-24

Lever and Shaft Assembly, Governor, Gasoline, 13-11

Lever and Shaft Assembly, Governor, LPG, 13-11

Lever Assembly, Solution Control, 6-15, 9-7

Lever, Headlock, 6-13

Lever, Parking, 6-28

Lever, Pump Control, 6-61

Lever, Pump, 6-65

Lever, Throttle, 6-30, 6-33, 6-34

Lift, Scrubber Head, 6-13

Light Assembly, Revolving Amber, 10-7, 10-24

Light Assembly, Revolving Blue, 10-7, 10-24

Light Assembly, Revolving Red, 10-7, 10-24

Light Kit, Flashing, 10-6, 10-23

Light Kit, Hd--Tl/550, 10-2, 10-22

Light Kit, Level Warning, 10-25

Light Kit, Recovery Level Warning, 10-29

Light Kit, Revolving, 10-8

Light Kit, SRSr, 10-22

Light Kit, 10-2

Light, Panel, 10-2, 10-22

Light, Pilot, 8-5, 10-5, 10-29

Link, Brush Lift, 6-20, 6-23

Link, Chain, 10-15

Link, Control, 6-61, 6-63

Link, Direct Control, 6-65

550 MM148 (9--99)

Link, Directional Control, 6-61, 6-63, 6-65

Link, Engine Cover Support, 6-9

Link, Feedback, 11-15

Link, Hook, 6-54

Link, Rear Drag, 6-91

Link, 6-91

Linkage Kit, Handle, 11-27

Lip, Hopper, 6-11

Locator, Tank, 10-10, 10-11

Locator, 10-9

Lock, Knob Adjusting, 6-23

Lock, Knob, Adjusting, 6-20

Lock, Valve Spring Retainer, Intake and Exhaust,

12-4

Lock, Valve Spring Retainer, 13-5, 14-7, 15-7

Lockwasher, 11-11

Long Block Assembly, S, Includes: R Short Block

Assembly Plus -- Head, Guides, Valves and

Associated Parts, Rocker Arm Shaft Assembly,

Pushrods, Head Cover, Gear Cover, Oil Pan, Oil

Filler Cap, and Gasket Set, 13-3

Lug, 10-9, 10-10, 10-11

M

Magnet, 13-18

Manifold, Discharge, 11-3

Manifold, Exhaust, 13-13, 14-14, 15-14

Manifold, Intake and Exhaust, 12-11

Manifold, Intake, 13-13, 14-14, 15-14

Manual Fiche, 550, 10-31

Manual Pkg, 550, 10-31

Manual, Engine, Continental, TM27--D, 10-31

Master Cylinder, Brake, 6-29

Mat, Floor, 6-9

Meter, Hour, 6-80

Mirror Kit, Rear View, 10-28

Mirror, Rear View, 10-28

Module, 13-18

Molding, Rigid, 17.75” (450 mm) L, 6-9

Molding, Rigid, 3.0” (76 mm), 6-9

Molding, Rigid, 6-9, 7-3, 8-4, 9-3, 9-5

Molding, Trim, 3 ” (75 mm), 10-25

Molding, Trim, 7.5” (190 mm), 10-25

Motor, Gear, 11-7

550 MM148 (9--99)

CROSS REFERENCE

Motor, Hyd Gear In 19.0, 11-17, 11-19

Motor, Hyd Gear, 11-21

Motor, Hydraulic (Replaced by 61489) (See

Breakdowns), 6-20, 6-23

Motor, Hydraulic (See Breakdowns) (Replaced by

378710), 6-52

Motor, Hydraulic (See Breakdowns), 6-20, 6-23, 6-52

Motor, Hydraulic, 10-15, 11-23, 11-24, 11-32

Mount Kit, Caster, 6-91

Mount, Bellcrank, 6-31

Mount, Cable Tie, 9-5

Mount, Caster, 6-91

Mount, Engine, R.H., 8-4

Mount, Fan, 6-79

Mount, LPG Tank, 10-9, 10-10, 10-11

Mount, Pump, Water, 10-15

Mount, Squeegee Nozzle, 10-13

Mount, Squeegee, 10-21

Mount, Strap, 7-3

Mount, Valve, Hydraulic, 10-16

Mount, Wand Hose, L.H., 10-21

Mount, Wand Hose, R.H., 10-21

Muffler Assembly, 6-79

Muffler, Spark Arresting, 10-28

Muffler, 6-36

N

Nipple, Water Outlet Elbow, 12-10

Nozzle and Tip Assembly, 14-5, 15-5

Nozzle Assembly, Squeegee, 10-13

Nozzle, Hopper, 6-11

Nozzle, Spray, 10-15

Nozzle, Suction, 9-7

Nozzle, 9-7, 10-21

Nut, Adjustable, 7-3

Nut, Adjustment, 6-28

Nut, Ball Joint, 12-9

Nut, Cam Gear to Camshaft, 12-4

Nut, Connecting Rod Bolt, 12-7

Nut, Governor Arm to Rod, 12-9

Nut, Jam, 11-11

Nut, Lock, 6-83

Nut, Locking, 6-85, 6-87, 9-13, 9-17

16-33

CROSS REFERENCE

Nut, Low Crown, 6-77, 6-79

Nut, M10, 8-3

Nut, Nex, Thin, 6-63, 6-65

Nut, Nylon, 6-13, 6-83

Nut, Slotted Hex, 6-83

Nut, Slotted, 6-13, 6-81, 11-23, 11-24

Nut, Solenoid, 11-27

Nut, Stainless Steal, 9-13

Nut, Stainless Steel, 6-85, 6-87, 9-17

Nut, Tube Assembly, 15-5

Nut, Water Outlet Elbow, 12-10

Nut, Water Trap, 8-6

Nut, Wheel, 6-26, 6-81

Nut, Wing, 6-39, 6-42, 8-4

Nut, 6-13, 6-15, 6-25, 6-75, 6-90, 6-91, 11-11, 11-17,

11-19, 11-21, 13-7, 14-8, 15-8

O

O--Ring, Injection Pump, 15-5

O--Ring, 6-83, 13-5, 13-10, 14-5, 14-7, 14-11, 15-7,

15-11

Oil Pan Assembly, 13-3

Oil, Cat Pump, 11-3

Oil, Cat Water Pump, 10-15

Olive, Rubber, 8-6

Orifice, Valve, 11-11

P

P.C. Board, Level Sensing, 10-29

Pad, Brake, 6-29

Pad, Non--skid, 6-9

Pad, Rubber, 8-4

Pan Assembly, Oil, 14-3, 15-3

Pan, Floor, 6-8

Pan, Oil, 12-3

Panel, Dash, 6-8

Panel, Flow Tube Mounting Cover, 9-15, 9-17

Panel, Flow tube Mounting Cover, 9-15

Panel, Front, 9-9

Panel, Side Kick, 6-8

Pedal, Brake, 6-29

Pedal, Foot Speed, 6-61, 6-63, 6-65

16-34

Performance Package, 400 Hour, Diesel, Servo, 6-3

Performance Package, 400 Hour, Diesel, 6-3

Performance Package, F163, 400 Hour, Gas & LPG,

6-3

Performance Package, TM27, 400 Hour, Gas & LPG,

Servo, 6-3

Performance Package, TM27, 400 Hour, Gas & LPG,

6-3

Pilot Light, 10-25

Pin, Articulating Locking, 6-83

Pin, Clevis, 6-11, 6-13, 6-20, 6-23, 6-28, 6-29, 6-54,

6-61, 6-91, 6-92, 8-3, 9-15

Pin, Cotter, 6-13, 6-27, 6-83, 6-91, 13-7, 14-8, 15-8

Pin, Door Locking, 6-17, 6-19

Pin, Dowel, Gear Cover to Crankcase, 14-3, 15-3

Pin, Dowel, 13-3

Pin, Groove, 13-11

Pin, Headed, 11-15

Pin, Injection Pump, 15-5

Pin, Piston, 0.003” Oversize, 12-7

Pin, Piston, 0.005” Oversize, 12-7

Pin, Piston, Standard, 12-7

Pin, Piston, 13-9, 14-10, 15-10

Pin, Pivot, 6-33, 6-34

Pin, Rear Support Top, 13-7, 14-8

Pin, Roll, 6-13, 6-17, 6-19, 6-21, 6-22, 6-29, 6-30,

6-31, 6-33, 6-34, 6-35, 6-61, 6-63, 6-65, 6-91,

6-92

Pin, Throttle Pivot, 6-30

Pin, 11-25, 11-26, 14-5

Pintle Kit, (Replaced by none), 11-8

Pipe, Exhaust, 8-3

Pipe, Tail, 6-36

Piston Assembly, 0.50 mm Oversize, 13-9, 14-10,

15-10


15-10


15-10

Piston Assembly, Standard, 13-9, 14-10, 15-10

Piston Block Assembly, 11-9

Piston Kit, 11-3

Piston, 0.020” Oversize, 12-7



550 MM148 (9--99)


Piston, Servo, 11-11

Piston, Standard, 12-7

Pivot, Adjuster, 6-90

Pivot, Door Hinge, 6-85, 6-87, 9-13, 9-17

Pivot, Headlock, 6-13

Pivot, Shaft, 6-83

Plate, Adapter, Pump, 13-19

Plate, Bumper, 6-89

Plate, Cam, 11-9

Plate, Camshaft Thrust, 12-4, 13-7, 14-8, 15-8

Plate, Cover, 11-11

Plate, Door, 6-85, 6-87, 9-13

Plate, Front End, 12-5

Plate, Lower Door, 9-17

Plate, Motor Mounting, 6-27

Plate, Mounting, 6-13, 9-3, 10-8

Plate, Pivot, 6-90

Plate, Pump Mounting, 6-31, 6-35, 9-5

Plate, Seat Mount, 6-7

Plate, Side, 6-79

Plate, Throttle, 6-30, 6-33, 6-34

Plate, Upper Door, 9-17

Plate, Valve Mounting, 6-15, 9-7

Plate, Valve, 11-17, 11-19, 11-21

Plate, Wand Hose Adaptor Storage, 10-13

Plate, Wear, 11-26

Plate, 6-13, 6-25, 6-87, 8-5, 9-14, 9-17

Plug #4, 11-21

Plug #8, 11-11

Plug Assembly Cl, 11-17, 11-19

Plug Assembly Ph, 11-17, 11-19

Plug Assembly, 11-21

Plug Button, 0.50” (13 mm), 6-80

Plug Button, 1.25” (32 mm), 6-80

Plug S/A, 11-11

Plug, Brush Drive, 6-20, 6-23

Plug, Brush Idler, 6-21, 6-22

Plug, Core, 14-7, 15-7

Plug, Crankcase, 13-3

Plug, Cup, 13-3, 13-5, 14-3, 14-7, 15-3, 15-7

Plug, Drain, 9-11, 9-13, 13-3, 14-3, 15-3

550 MM148 (9--99)

CROSS REFERENCE

Plug, Expansion, Crankcase at Rear Camshaft

Bearing, 12-3

Plug, Expansion, 13-3, 14-3, 15-3

Plug, Flushing, 6-15

Plug, Glow, 14-5, 15-5

Plug, Hose, 15-5

Plug, Pipe, 10-15

Plug, Piston, 12-7

Plug, Plastic, 6-20, 6-21, 6-22, 6-23

Plug, Sealing, 8-6

Plug, Shaft Ends, 13-7, 14-8, 15-8

Plug, Spark, 12-10

Plug, Tube, 6-15

Plug,#12 O--Ring Ph, 11-11

Plug, 6-29, 6-85, 9-11, 9-13, 11-13, 11-15, 13-3,

13-15, 13-16, 14-3, 14-5, 14-16, 15-3, 15-16

Plugbutton, 2.0” (50 mm), 6-80

Plugbutton, 6-37, 9-9

Point Set, 6-3

Pointer, Engine Timing, 13-11, 14-12, 15-12

Pointer, Timing, 12-5

Poppet, 11-13

Pouch, Operator’s Manual, 13.6 in (345mm), 6-7

Pouch, Operator’s Manual, 7.5 in (190mm), 6-7

Priority Valve Assembly, 11-8

Probe, Liquid Level, 10-25, 10-29

Pulley, Alternator, 6-35, 8-3, 12-12

Pulley, Crankshaft, 12-7, 13-8, 14-9, 15-9

Pulley, Water Pump, 12-9, 13-14

Pulley, 14-15, 15-15

Pump (Replaced by none), 11-8

Pump and Gasket, Fuel, 13-19

Pump and Gasket, Water, 13-14, 14-15, 15-15

Pump Assembly, Fuel, 12-9

Pump Assembly, Solution, 11-5, 11-6

Pump Cover, 11-3

Pump Kit, Charge, 11-9

Pump Replacement Kit, 13-19

Pump, Fuel Injection (Replaced by none), 14-5

Pump, Fuel Injection, 15-5

Pump, Fuel, 13-19, 14-5, 15-5

Pump, Hyd Piston V 2.48, 11-11, 11-13

Pump, Hydraulic (See Breakdowns), 6-55

16-35

CROSS REFERENCE

Pump, Hydraulic, 11-8, 11-9, 11-22

Pump, Hydrualic (See Breakdowns), 6-56, 6-57

Pump, Hydrualic, 6-57

Pump, Metering (See Breakdowns), 9-5

Pump, Metering Solution, 11-7

Pump, Oil (For Engine 16850), 14-11

Pump, Oil (For Engine 34910), 14-11

Pump, Oil, Complete, 12-8

Pump, Oil, 13-10, 15-11

Pump, Solution (See Breakdowns), 9-5

Pump, Solution, 11-4

Pump, Water (Replaced by 48787) (See

Breakdowns), 9-5

Pump, Water (See Braekdowns), 10-15

Pump, Water, Service (Less Pulley), 12-9

Pump, Water, 13-14, 14-15, 15-15

Pump, 11-8

R

Race, Bearing, 11-11, 11-25, 11-26

Race, Thrust, 11-23, 11-24

Radiator, 6-37

Rear Squeegee Assembly, 6-90

Regulator, Voltage, 6-35, 8-3

Relay, Horn, 6-80

Relay, Power, 8-5

Relay, Rear Squeegee Lift, 6-80

Relay, 9-7

Relief Valve Assembly, 11-8

Relief Valve Sa, 11-13

Relief Valve, 11-28

Repair Info. Cl, 11-17, 11-19

Repair Info,Pmp, 11-13

Repair Info,Scu, 11-25, 11-26

Repair Kit, Brake Pad, 6-28

Repair Kit, Brake, 6-29

Repair Kit, Carburetor, 12-11

Repair Kit, Fan Assembly, 6-77, 6-79

Repair Kit, Fuel Filter Lock, 7-3

Repair Kit, Master Cylinder, 6-29

Repair Kit, Oil Pump, 12-8

Repair Kit, Vaporizer, 7-3, 12-11

16-36

Repair Kit, Water Pump, 12-9, 13-14, 14-15, 15-15

Replacement Kit, Alternator, 8-3

Replacement Kit, Bellows, 11-7

Replacement Kit, Brush, 11-4, 11-5, 11-6

Replacement Kit, Detergent Tank, 9-15

Replacement Kit, Fuel Pump, 12-9

Replacement Kit, Headlock, 6-13

Replacement Kit, Horn Relay, 6-80

Replacement Kit, Oil Pressure Gauge, 6-80

Replacement Kit, Pump Body, 11-5, 11-6

Replacement Kit, Pump Head, 11-5, 11-6

Replacement Kit, Tank, SRSr, 9-11

Replacement Kit, Tank, 6-85

Replacement Kit, Thumbscrew, 6-4, 6-85, 6-87, 9-11,

9-15

Replacement Kit, V--Belt, 6-75, 6-77, 6-79

Replacement Kit, Water Pump, 9-3

Replacement Kit, Water Valve, 10-15

Replenishing Valve Assembly, 11-8

Reservoir Assembly, Hydraulic, 6-53

Resistor, 9-9

Restistor (replaced by 79092), 13-19

Retainer, Ball, 6-85

Retainer, Blade, 10-30

Retainer, Brush, 6-17, 6-19

Retainer, Chk, 11-25, 11-26

Retainer, Deflector Skirt, 6-11

Retainer, Frt Cl, 11-17, 11-19

Retainer, Frt, 11-21

Retainer, Hopper Lip, 6-11

Retainer, Hose, Water, 10-15

Retainer, Screw, 9-15

Retainer, Seal, 9-15

Retainer, Squeegee, 10-17

Retainer, Valve Spring, Intake, 12-4

Retainer, Valve Spring, 13-5, 14-7, 15-7

Rim, Tire, 6-26, 6-81

Ring Gear (For Engine 16850), 14-13

Ring Gear (For Engine 34910), 14-13

Ring Gear, 13-12, 15-13

Ring Kit, Re--Ring, 0.020” Oversize, 12-7



550 MM148 (9--99)


Ring Kit, Re--Ring, 0.50 mm Oversize, 13-9, 14-10,

15-10


15-10


15-10

Ring Kit, Re--Ring, Standard, 12-7, 13-9, 14-10, 15-10

Ring, Retainer, 11-25, 11-26

Ring, Retaining, Piston Pin, 14-10, 15-10

Ring, Retaining, 6-21, 6-22, 6-75, 6-77, 6-78, 6-83,

11-9, 11-13, 11-15, 12-11, 13-9

Ring, Thermostat Adapter, 12-3

Ring, 11-17, 11-19, 11-21

Rivet, Pop, 6-7

Rivet, Steel, 8-4

Rivet, Timing Pointer to Gear Cover, 14-12, 15-12

Rivet, 13-11

Rivnut, 10-6, 10-10, 10-11, 10-13, 10-25

Rod and Link, 6-54

Rod Assembly, Connecting, 13-9, 14-10, 15-10

Rod End, 6-65

Rod, Adjustment, 6-28

Rod, Brake, 6-29

Rod, Connecting, Less Bearings, Cast (Replace in

Sets Only), 12-7

Rod, Connecting, Less Bearings, Forged (Replace in

Sets Only), 12-7

Rod, Connecting, 11-3

Rod, Control, Governor to Carburetor, 12-9

Rod, Control, 13-16

Rod, Door Latch, 6-85, 6-87, 9-13, 9-17

Rod, End, 6-63

Rod, Oil Gauge, 12-3, 13-3, 14-3, 15-3

Rod, Push, Brake, 6-29

Rod, Push, 13-7, 14-8, 15-8

Rod, Shock, 6-63

Rod, Threaded, 6-79

Rod, Throttle Control, 6-30, 6-31

Rod, Throttle, 6-33, 8-3, 8-4

Rod, Trip, 6-91

Rod, Upper, 6-33

Rod, Vertical Throttle, 8-3

Rod, 6-91

550 MM148 (9--99)

CROSS REFERENCE

Roll Pin, 11-13

Roll, Pin, 6-63

Rotating Group Kit, 11-8

Rotating Kit, 11-11

Roto Coil, Exhaust, 12-4

Roto--Coil, Exhaust, 13-5

Rotor, 6-3, 12-10, 13-18

S

Screen, Debris, 9-11, 9-13

Screen, 6-87, 10-16

Screw Set, 11-25, 11-26

Screw, Cap Cl, 11-17, 11-19

Screw, Cap, 11-11, 11-13, 11-21

Screw, Crankshaft, 13-8

Screw, Flat, 9-5

Screw, Flywheel to Crankshaft (special), 12-7

Screw, Fuel Pump Mounting, 12-9

Screw, Governor Spring, 13-16

Screw, Hex, (30 mm), 10-15

Screw, Hex, (50 mm), 10-15

Screw, Hex, 10 -- 24 x 0.75”, 10-25

Screw, Hex, M10, 6-33, 6-35, 8-3

Screw, Hex, M14, 8-3

Screw, Hex, M8, 6-35, 6-37, 7-3, 8-3

Screw, Hex, Mounting, 12-9

Screw, Hex, 6-9, 6-13, 6-17, 6-19, 6-83, 10-29

Screw, Horn Button, Wood, 6-25

Screw, Pulley to Crankshaft, 12-7

Screw, Pump Coupling, 6-31

Screw, Set, 6-61, 10-15, 11-15

Screw, Shoulder, 6-75, 6-77

Screw, Socket, M10, 6-35

Screw, Socket, Metric, 8-4

Screw, Socket, 6-21, 6-22, 6-25

Screw, Special, Cylinder Head to Crankcase (4, 5,

10, 11, & 15), 12-3

Screw, Thumb, 6-90

Screw, 13-3, 13-5, 13-7, 14-3, 14-7, 14-8, 14-9, 15-3,

15-7, 15-8, 15-9

Seal Kit, Pump, 11-11, 11-13

Seal Kit, Rear, 11-17, 11-19, 11-21

Seal Kit, Relief Valve, 11-28

16-37

CROSS REFERENCE

Seal Kit, Scu, 11-26

Seal Kit, Shaft Cl, 11-17, 11-19

Seal Kit, Shaft, 11-21

Seal Kit, Tank Door, SRSr, 6-4

Seal Kit, Tank Door, 6-4

Seal Kit,Cntrl, 11-15

Seal Kit,Stg, 11-25

Seal Kit, 11-3, 11-8, 11-9, 11-22, 11-23, 11-24, 11-27,

11-28, 11-30, 11-31, 11-32

Seal, Adhesive Backed, 10-13

Seal, Door, 6-4, 9-15

Seal, Float Flange, 6-85

Seal, Inner Wheel Bearing, 6-81

Seal, O--Ring, 6-53, 6-55, 6-56, 6-57

Seal, Oil And Felt, 12-5

Seal, Oil, Crankshaft (For Engine 16850), 14-12

Seal, Oil, Crankshaft (For Engine 34910), 14-12

Seal, Oil, Crankshaft, 15-12

Seal, Oil, 12-9, 13-3, 13-11, 14-3, 15-3

Seal, Rear Bearing, Oil, 12-3

Seal, Rear Suction Tube, 10-13

Seal, Shaft Oil, 13-11

Seal, Shaft, 13-11

Seal, Suction Tube, 6-85, 9-15, 9-17

Seat, Chk Ball, 11-25, 11-26

Seat, Exhaust Valve, 0.025 mm oversize, 13-5

Seat, Exhaust Valve, 13-5

Seat, 6-7

Sending Unit, Fuel Tank, 6-41

Sending Unit, Temperature, 6-35, 8-3

Sending Unit, Water Temperature, 6-31

Service Kit, Cleanout Door, 6-85, 6-87, 9-11, 9-15

Service Kit, Pivot Shaft, 6-83

Shaft Assembly, Brush, 6-20, 6-21, 6-22, 6-23

Shaft Kit, 11-8

Shaft S/A, 11-21

Shaft, Assy Cl, 11-17, 11-19

Shaft, Brush, 6-20, 6-23

Shaft, Control, 6-61, 6-63, 6-65

Shaft, Distributor to Drive, 12-10

Shaft, Drive Sp, 11-11

Shaft, Fan (Replaced by 61694), 6-79

Shaft, Fan, 6-77, 6-79

16-38

Shaft, Idler, 6-75

Shaft, Input, 11-15

Shaft, Oil Pump Drive, 12-8

Shaft, Output, 11-23, 11-24

Shaft, Pivot, 6-13

Shaft, Rocker Arm, 13-7, 14-8, 15-8

Shaft, Squeegee Lift, 6-91

Shaft, 11-9

Sheave, Crankshaft, 6-31

Sheave, Fan, 6-77, 6-79

Sheave, Idler Shaft, 6-75

Sheave, 6-33, 6-35, 8-3

Sheet, Top Sandblast, 6-4, 9-11, 9-13

Shield, Bearing, 6-21, 6-22

Shield, Heat, 14-5, 15-5

Shield, Starter, 6-33, 6-35, 8-4

Shim, 0.003” (0.07 mm), 6-79

Shim, 0.005” (0.12 mm), 6-79

Shim, 0.010” (0.25 mm), 6-79

Shim, 0.020” (0.50 mm), 6-79

Shim, 0.060” (1.52 mm), 6-79

Shim, 16 Ga., 6-27

Shim, 20 Ga., 6-27

Shim, Bearing Bracket, 0.06” (1.5 mm), 6-21

Shim, Bearing Bracket, 0.12” (3 mm), 6-21

Shim, Bracket, 0.06” (1.5 mm), 6-20

Shim, Bracket, 0.12” (3 mm), 6-20

Shim, 6-77, 6-78, 6-83

Shims, 11-13

Shock, Absorber, 6-63

Short Block Assembly, R, Includes: Block, Tappets,

Camshaft, Crankshaft, Main Bearings, Bearing

Caps, Pistons, Piston Pins, Piston Rings,

Connecting Rods, Rod Bearings, Thrust Plate,

Cam Gear, Gear, Oil Pump, Oil Gauge Support, and Gasket Set, 15-3


Camshaft, Crankshaft, Main Bearings, Bearing


Connecting Rods, Rod Bearings, Thrustplate,

Cam Gear,Gear, Oil Pump, Oil Gauge Support, and Gasket Set, 13-3

550 MM148 (9--99)


Camshaft,Crankshaft, Main Bearings, Bearing


Connecting Rods, Rod Bearings, Thrust Plate,

Cam Gear, Gear, Oil Pump, Oil Gauge Support, and Gasket Set, 14-3

Short Block Assembly, S, Includes: R ShortBlock

Assembly Plus -- Head, Guides, Valves and

Associated Parts, Rocker Arm Shaft Assembly,

Pushrods, Head Cover, Gear Cover, Oil Pan, Oil

Filler Cap, and Gasket Set, 14-3, 15-3

Shroud, Engine Compartment, L.H., 6-9

Shroud, Engine Compartment, R.H., 6-9

Shroud, Fan, 6-37

Shroud, Front, 6-8

Skirt, Deflector, 6-11

Skirt, 6-3

Sleeve and Seal Kit, 11-3

Sleeve, Bearing, 6-90, 6-91

Sleeve, Brake Lever, 6-28

Sleeve, Hose, 6-47, 6-49, 6-51

Sleeve, Nylon, 6-83

Sleeve, Tube Assembly, 15-5

Sleeve, 6-7, 6-11, 6-13, 6-20, 6-25, 6-35, 6-63, 6-75,

6-77, 6-79, 6-91, 8-3, 8-4

Slide, L.H., 6-23

Slide, R.H., 6-22

Slinger, Oil, 13-8, 14-9, 15-9

Solenoid, Anti--Runon, 6-35

Solenoid, Fuel Shut--Off, 14-5

Spacer Plate, 11-25

Spacer, Alternator to Bracket, Rear, 12-12

Spacer, Between Alternator Pulley and Fan, 12-12

Spacer, Brake Arm, 6-28

Spacer, Brake, 6-28

Spacer, Fan, 6-37

Spacer, Isolator, 6-23

Spacer, P.C. Board, 10-29

Spacer, Rotor, 13-18

Spacer, Seat Adjuster, 6-7

Spacer, Spring, 6-63

Spacer, Switch, 9-7

Spacer, Throttle Control, 6-31, 6-33

Spacer, 6-63, 6-79, 8-5, 10-25, 11-25, 11-26

Spark Plug, Gasoline, 13-18

Spark Plug, LPG, 13-18

550 MM148 (9--99)

CROSS REFERENCE

Spark Plug, 6-3

Spindle, Adjusting, 10-13, 10-21

Sprayer Kit, High Pressure, 10-15

Sprayer, High Pressure, 11-3

Spring Kit, Scu, 11-25, 11-26

Spring Set, Advance, 13-18

Spring, Brake Cable, 6-28

Spring, Cntr, 11-15

Spring, Compression, 6-31, 6-33, 6-34

Spring, Governor Bumper, 13-11

Spring, Governor, 12-9, 13-16

Spring, Oil Pressure Relief Valve, 12-3

Spring, Propel, Centering, 6-65

Spring, Pump Lever Centering, 6-61, 6-63

Spring, Rocker Arm Shaft, 13-7, 14-8, 15-8

Spring, Rocker Shaft Ends (For Engine 16850), 14-8

Spring, Tension, 6-77, 6-79

Spring, Throttle, 6-30

Spring, Valve, Intake and Exhaust, 12-4

Spring, Valve, 13-5, 14-7, 15-7

Spring,Retainer, 11-15

Spring, 6-11, 6-13, 6-20, 6-23, 6-25, 6-61, 6-63, 6-65,

6-91, 11-13, 11-17, 11-19, 11-21

Squeegee Assembly, Left Side, 6-19

Squeegee Assembly, Right Side, 6-17

Squeegee Blades Kit, Rear, 6-4

Squeegee Blades Kit, Side, 6-3

Squeegee Wand Kit, 10-13

Squeegee, 10-17

Starter (For Engine 16850), 14-13

Starter (For Engine 34910), 14-13

Starter, 12-12, 13-12, 15-13

Steer Control, Hyd #4 05.9 150, 11-26

Steer Control, Hyd 3 6.2 1000, 11-25

Strainer, Fuel, 6-41

Strainer, Suction, 6-11, 6-53

Strainer, Water, 10-16

Strap, Adjuster, 6-63

Strap, Adjusting, Alternator, 13-16

Strap, Alternator, Adjusting, 12-12

Strap, Alternator, 14-17, 15-17

Strip, Backup, 6-17, 6-19, 10-30

Strip, Cable Mounting, 6-15

16-39

CROSS REFERENCE

Strip, Cover, 6-19

Strip, Mounting, 6-37

Strip, Oil Cooler Mounting, L.H., 6-31

Strip, Oil Cooler Mounting, R.H., 6-31

Strip, Oil Cooler Mounting, 6-31

Strip, Rear Backup, 6-4

Strip, Rear, Backup, 6-91

Strip, Spring, 6-91

Strip, 6-28, 9-7, 9-15

Stud, Alternator Bracket to Crankcase, 12-12

Stud, Carburetor to Manifold, 12-11

Stud, Caster, 6-91

Stud, Distributor to Head, 12-10

Stud, Door Latch, 6-85, 6-87, 9-13, 9-17

Stud, Exhaust and Intake Manifold to Crankcase,

12-11

Stud, Exhaust Manifold Outlet, 12-11

Stud, Oil Pump Body to Center Bearing Cap, 12-8

Stud, Oil Pump Idler Gear, 12-8

Stud, Valve Chamber Cover To Crankcase, 12-3

Stud, Water Outlet, 12-10, 12-11

Stud, Wheel, 6-81

Stud, 6-13, 6-27, 6-39, 6-60, 6-61, 6-63, 6-65, 13-13,

13-15, 13-16, 14-14, 14-16, 15-14, 15-16

Support Assembly, Lower Bearing, 6-83

Support, 10 in (254mm), 10-24

Support, 13 in (330mm), 10-24

Support, Brace, 6-9

Support, Light, 10-23

Support, Lower Bearing, 6-83

Support, LPG Tank, 7-3

Support, Oil Gauge Rod, 12-3

Support, Rocker Arm Shaft, Rear, 13-7, 14-8

Support, Rocker Arm Shaft, 13-7, 14-8, 15-8

Support, Shaft, 6-75

Support, 10-6, 10-7

Switch Assembly, 11-29

Switch, Brake Light Sending, 10-2, 10-22

Switch, Cleaning Solution Metering, 9-9

Switch, Flow (See Breakdowns), 6-52

Switch, Flow, 11-29

Switch, Ignition, 6-80

Switch, Oil Pressure, 7-3

16-40

Switch, On--Off, Squeegee Lift, 6-80

Switch, Pressure, 10-5

Switch, Roller, 6-91

Switch, Toggle, 10-2, 10-7, 10-8, 10-22, 10-24

Switch, 6-91, 9-7, 10-6, 10-23

T

Taillight, 10-2, 10-22

Tank Assembly, LPG, 10-9, 10-10

Tank Kit, Reserve LPG, 10-10

Tank Mounting Kit, Reserve LPG, 10-11

Tank, Detergent, 9-15, 9-17

Tank, Fuel, 6-41

Tank, LPG, with Filler Gauge, 7-3

Tank, Solution and Recovery, SRSr, 9-13

Tank, Solution and Recovery, 6-85

Tappet, Valve, 0.001” Oversize, 12-4






Tappet, Valve, Standard, 12-4

Tappet, Valve, 13-7, 14-8, 15-8

Tee, Barbed, 10-15

Tee, Plastic, 6-15

Tee, 6-29, 10-27, 12-9, 13-16, 14-5, 15-5

Terminal, Male, 11-5, 11-6

Terminal, Quick--Disconnect, 8-4, 8-5

Terminal, Ring, 8-5, 10-22

Terminal, Starter, 8-5

Terminal, 8-5

Thermostat and Gasket, 13-15, 14-16, 15-16

Thermostat, 180_ F (82.2_c), 12-3

Thermostat, 12-11, 13-15, 14-16, 15-16

Thumbscrew, Filter Hold Down, 9-15, 9-17

Thumbscrew, 9-15

Tie, Cable, 6-83, 7-6, 9-5, 10-2, 10-22

Tip, Nozzle, 14-5, 15-5

Tire (Replaced by 48910), 6-26, 6-81

Tire & Wheel Assembly (Replaced by 48911), 6-26

Tire & Wheel Assembly, 6-26

550 MM148 (9--99)

Tire and Wheel Assembly, Rear (Replaced by 48911),

6-81

Tire and Wheel Assembly, Rear, 6-81

Tire, 6-26, 6-81

Tool Assembly, Sludge Removal, 10-17

Trim, Plastic, Steering Column Housing, 6-9

Tube Assembly, Fuel Injection #1, 14-5




Tube Assembly, Hydraulic, 6-37

Tube Assembly, L.H., 6-29

Tube Assembly, Oil Pump Inlet, 13-10, 14-11, 15-11

Tube Assembly, R.H., 6-29

Tube Assembly, 8-6, 14-5, 15-5

Tube Set, Fuel Injection, 15-5

Tube, Front Suction, 9-13

Tube, Air Cleaner, 6-38, 6-39, 7-5, 8-8

Tube, Air Intake, 8-3

Tube, Brake Line, 6-29

Tube, Connector, 6-15

Tube, Exhaust, 6-36

Tube, Front Suction, 6-85, 9-11

Tube, Fuel (for Engines 16860/16870), 13-19

Tube, Fuel (for Engines 34920/34930) (Replaced by none), 13-19

Tube, Fuel (for Engines 34920/34930), 13-19

Tube, Fuel Pump to Carburetor, 12-9

Tube, Hydraulic, 7-3, 10-16

Tube, Inlet, 6-79

Tube, Intake, 6-79

Tube, Manifold to Tee, 12-9

Tube, Oil Cooler, 13-17, 14-18, 15-18

Tube, Oil Filler, 14-3, 15-3

Tube, Oil Gauge, 13-3

Tube, PCV, 13-16

Tube, Rear Squeegee Suction, 6-87, 9-15, 9-17

Tube, Rear Suction, 10-13

Tube, Spreader, 6-15

Tube, Vacuum, 13-18

U

U--Bolt, 6-13

550 MM148 (9--99)

CROSS REFERENCE

V

V--Belt, 6-31, 6-35, 6-75, 6-79, 8-3

V--Bolts, 10-8

Vacuum Advance, 13-18

Valve Assembly, Check, 11-9

Valve Assembly, Relief (Includes Bearing), 11-9

Valve Cl, 11-17, 11-19

Valve Kit, Discharge, 11-3

Valve Kit, Pump, 11-7

Valve Plate Assembly, 11-8

Valve Plate, 11-13

Valve Replacement Kit, Water, 6-15, 9-7

Valve Section, Manual, 11-27

Valve Section, 11-27

Valve Spool, 11-15

Valve, Check, 14-5

Valve, Cylinder Water Drain, 12-3

Valve, Exhaust, 12-4, 13-5, 14-7, 15-7

Valve, Hydraulic (See Breakdowns), 6-54, 6-60

Valve, Hydraulic, Solenoid, 11-27

Valve, Hydraulic, 11-28, 11-31

Valve, Intake, 12-4, 13-5, 14-7, 15-7

Valve, Pressure Relief, 7-3

Valve, Relief, Hydraulic, 10-15

Valve, Relief, Oil Pressure, 12-3

Valve, Relief, 11-9

Valve, Shut--off, 10-16

Valve, Tire, Air, 6-26, 6-81

Valve, Water Pressure, 10-16

Valve, Water, Drain, 10-27

Valve, Water, 6-15, 9-7

Valve, 11-17, 11-19, 11-21

Vaporizer, LPG, 7-3, 12-11

Video, Operator, 550, 10-31

W

Wand Kit, Squeegee, 10-21

Wand, Spray, 10-15

Warning Kit, Brush Pressure, 10-5

Washer, Wavy, 6-63, 6-65

Washer, Belleville, 6-21, 6-22, 6-35, 6-92, 8-4

Washer, Copper, 14-5

16-41

CROSS REFERENCE

Washer, Dished, 10-2, 10-22

Washer, Drain Plug, 13-3, 14-3, 15-3

Washer, Engine Mounting, 6-31

Washer, Fiberglide, 6-91

Washer, Flat, 6-81, 6-83, 6-90, 13-7, 14-7, 14-8, 15-7,

15-8

Washer, Lock, 6-83

Washer, Nylon, 6-9, 6-15, 6-39, 9-7

Washer, Plain, 13-5, 13-8, 14-7, 14-9, 15-8, 15-9

Washer, Pulley to Crankshaft, 12-7

Washer, Rocker Arm Shaft, 14-8, 15-8

Washer, Rubber Seal, 9-13, 9-17

Washer, Rubber Backed, 10-13

Washer, Rubber Seal, 9-11, 9-15

Washer, Rubber, (Located Inside Tank), 6-87

Washer, Rubber, 10-9

Washer, Sealing, 6-85, 8-6, 10-2, 10-23, 14-5

Washer, Spacer, 6-83

Washer, Spherical, 10-2, 10-22

Washer, Thrust, 6-90

Washer, Wavy Spring, 6-33

Washer, Wavy, 6-31, 6-77, 6-79, 13-7, 14-8

Washer, 6-13, 6-17, 6-19, 6-20, 6-21, 6-22, 6-23,

6-25, 6-35, 6-83, 6-91, 6-92, 11-11, 11-13, 14-5,

15-7

Watertrap, Fuel, 8-6

Weights Set, Advance, 13-18

Wheel Assembly, Foam Filled, 10-27

Wheel, Steering, 6-25

Wire Assembly, Headlight, 10-2, 10-22

Wire Assembly, No. 46, 8-4

Wire Assembly, Replaced by none, 8-5

Wire Harness, Auto Squeegee, 6-66

Wire Harness, Control Box, 9-8

Wire Harness, Main, Gasoline and LPG, 6-66

Wire Harness, Tractor, Auto Squeegee, 6-66

Wire Harness, 10-2, 10-22, 10-25, 10-29

Wire Kit, Instrument Panel, 6-80

Wire Kit, Operating Lights, 10-2, 10-22

Wire Kit, 10-5, 10-6, 10-8, 10-23, 10-25, 10-29

Wire Set, Spark Plug, 13-18

Wire, Coil, 13-18

Wire, Distributor to Coil (14” Long), 12-10

16-42

Wire, Distributor to Plugs (10” Long), 12-10

Wire, Glow Plug, 14-5, 15-5

Wire, Jumper, 6-33, 8-3

Wire, Lead, 6-9

Wire, Spark Plug #1, #2, 13-18

Wire, Spark Plug, #3, #4, 13-18

Wrap, Hose, 7-6

Wrap, L.H., Replaced by none, 6-8

Wrap, R.H., Replaced by none, 6-8

Y

Yoke, 11-8

550 MM148 (9--99)

We Need Your Help...

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Name

Customer Number

Company

Address

City/State/Zip Code

Date

S

D

Y

AGE

ATE

E

AILE

DS

POST

IFM

CESSAR

INTH

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NO

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We Need Your Help...

As part of Tennant’s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us.

Thank you for helping us make zero defects a way of life at Tennant.

Manual No.

Machine

Rev. No.

Publish Date Page

-

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Name

Customer Number

Company

Address

City/State/Zip Code

Date

S

D

Y

AGE

ATE

E

AILE

DS

POST

IFM

CESSAR

INTH

NE

NO

UNITE

S,MN

IL

MINNEAPOLI

MA EPLY

94

ESSEE

NO.

PANY

#15

- -9947

PERMIT

ESSR

DR ive ations

AD

N55440

BY AID

,M

1452

LilacDr

Public ox th

NNANTCOM

EP

MAIL

LB

SIN

.B

hnical

WIL

Minneapolis

P.O

701Nor

TE

Tec

CLASS

AGE

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POST

FIRST here T ape lines alongdotted Fold